CO-101-7 Mueller Capabilities.qxp_Layout 1

Transcription

CO-101-7 Mueller Capabilities.qxp_Layout 1
Mueller® Capabilities
Who We Are
Paul Mueller Company was established in Springfield, Missouri
in 1940. Through the innovation of hardworking, talented
employees, our company has grown from its origins as a small
sheet metal shop to one of the world’s premiere suppliers of
stainless steel processing solutions. We have more than 1 million
square feet of manufacturing space located in Missouri, Iowa,
The Netherlands, and Vietnam. Mueller® products are used in
over 100 countries worldwide on dairy farms and in a wide
variety of industrial applications, including food, dairy, and
beverage processing; pharmaceutical, biotechnological, and
chemical processing; water distillation; heat transfer; HVAC;
heat recovery; process cooling; and thermal energy storage.
We are a group of dedicated employees with heart who strive
to make peoples’ lives better all around the world through our
quality and craftsmanship.
Welding
■ Submerged Arc Welding
▴ Maximum Thickness Range: 3⁄8" – 3" (9.5 mm – 76.2 mm)
■ Automatic Plasma/GTAW Seam Welder
▴ Maximum Length: 24' 10" (7.569 m)
▴ Thickness Range: 14 Gauge – 3⁄8" (1.6 mm – 9.5 mm)
■ GTAW Seam Welders
▴ Maximum Length: 20' (6.096 m)
▴ Thickness Range: 20 Gauge – 5⁄8" (0.9 mm – 15.8 mm)
■ GMAW Seam Welders
▴ Maximum Length: 24" (609.6 mm)
▴ Thickness Range: 16 Gauge – 1 ⁄2" (1.5 mm – 12.7 mm)
■ Hornbeam Seam Welder
▴ Maximum Length: 109" (2.768 m)
▴ Thickness Range: 20 Gauge – 5⁄1 6" (0.9 mm – 7.9 mm)
■ Automatic Submerged Arc Seam Welders (2)
▴ Maximum Length: 20' (6.096 m)
▴ Maximum Thickness: 1" (25.4 mm)
■ Resistance Seam Welders
▴ Stainless, Duplex, Carbon Steel, and Titanium
■ Multi-Gun Resistance Spot Welders: 24-Gun and 16-Gun
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Stainless, Duplex, Carbon Steel, and Titanium
Maximum Width: 581 ⁄2" (1.485 m)
Throat: 60" (1.524 m)
Thickness Range:
䡠 Equal: 14 Gauge on 14 Gauge (1.6 mm on 1.6 mm)
䡠 Unequal: 18 Gauge on 7 Gauge (1.1 mm on 4.6 mm)
Resistance Spot Welders
Gas Metal Arc Welders
Inert Gas Tube/Pipe Welders
Arc Gouging Units
Plasma Arc Gouging Units/Automatic
Stud Welding Machines
Welding and Grinding Positioners
Orbital Welders
Brazing Equipment
Rolling/Forming
■ Plate Rolling (3)
▴ Maximum Length: 20' (6.090 m)
▴ Thickness Range: 20 Gauge – 11 ⁄4" (0.9 mm – 31.7 mm)
▴ Diameter Range: 1' – 20' (0.304 m – 6.096 m)
■ Press Brakes (2)
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Maximum Length: 20' (6.096 m)
Maximum Width: 16'4" (6.198 m)
Maximum Thickness: 1 ⁄2" Stainless Steel and Carbon Steel (12.7 mm)
Maximum Stroke: 16" (406.4 mm)
Maximum Load: 750 tons (680,396 kg)
■ Planisher
▴ Maximum Length: 25' (7.620 m)
▴ Maximum Thickness: 1 ⁄4" (6.3 mm)
■ Channel Rolling/Forming (Y Axis)
▴ Maximum Size: 12" Web x 4" Fl (304.8 mm x 101.6 mm)
▴ Minimum Bending Radius:
䡠 Carbon Steel: 51" (1.295 m)
䡠 Stainless Steel: 64" (1.625 m)
■ Channel Rolling/Forming (X Axis)
▴ Maximum Size: 4" Web x 2" Fl (101.6 mm x 50.8 mm)
▴ Minimum Bending Radius:
䡠 Carbon Steel: 20' (6.096 m)
䡠 Stainless Steel: 22' (6.705 m)
■ Beam Rolling/Forming (Y Axis)
▴ Maximum Size:
䡠 Carbon Steel: 14" Web x 63⁄4" Fl (355.6 mm x 171.4 mm)
䡠 Stainless Steel: 16" Web x 6" Fl (406.4 mm x 152.4 mm)
▴ Minimum Bending Radius:
䡠 Carbon Steel: 69" (1.752 m)
䡠 Stainless Steel: 99" (2.514 m)
■ Beam Rolling/Forming (X Axis)
▴ Maximum Size: 5" Web x 3" Fl (127 mm x 76.2 mm)
▴ Minimum Bending Radius: 48" C/S (1.219 m); 72" S/S (1.828 m)
■ Flat Bar Rolling/Forming (Hard Way)
▴ Maximum Size: 6" Wide x 11 ⁄2" Thick (152.4 mm x 38.1 mm)
▴ Minimum Bending Radius: 24" (609.6 mm)
■ Flat Bar Rolling/Forming (Easy Way)
▴ Maximum Size: 24" Wide x 11 ⁄2" Thick (609.6 mm x 38.1 mm)
▴ Minimum Bending Radius: 20" C/S (508 mm); 36" S/S (914 mm)
■ Angle
▴ Maximum Size: 6" x 6" x 3⁄4" Thick (152.4 mm x 152.4 mm x 19 mm)
▴ Minimum Bending Radius:
䡠 Leg In: 51" C/S (1.295 m); 64" S/S (1.625 m)
䡠 Leg Out: 40" C/S (1.016 m); 50" S/S (1.270 m)
■ Solid Round Bar
▴ Maximum Size: 41 ⁄ 2" (1 14.3 mm)
▴ Minimum Bending Radius: 24" (609.6 mm)
■ Standard Pipe
▴ Maximum Size: 4" (101.6 mm)
▴ Minimum Bending Radius: 24" C/S (610 mm); 30" (762 mm)
■ Dishing Presses (6)
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Maximum Weight: 20,000 lbs (9,072 kg)
Maximum Thickness: 2" (50.8 mm)
Minimum Thickness: 12 Gauge (2.05 mm)
Maximum Head Depth: 48" (1.219 m)
■ Flangers (6)
▴ Maximum Thickness
䡠 Stainless Steel: 1" (25.4 mm)
䡠 Carbon Steel: 11 ⁄4" (31.7 mm)
▴ Minimum Diameter: 12" (304.8 mm)
▴ Maximum Diameter: 26' (7.924 m)
1-800-MUELLER • www.paulmueller.com
Mueller® Capabilities
Pre-Processing
Material Handling
■ C.N.C. Plasma Burning Table
■ Shop Lifting Capacity
▴ Maximum Length: 25' (7.620 m)
▴ Maximum Width: 12' (3.657 m)
▴ Thickness Range:
䡠 Stainless Steel: 20 Gauge – 31 ⁄2" (0.9 mm – 88.9 mm)
䡠 Carbon Steel: 20 Gauge – 41 ⁄2" (0.9 mm – 1 14.3 mm)
▴ Diameter Range: 1 ⁄2" – 16.3' (0.012 m – 4.968 m)
■ Mechanical and Hydraulic Shears (3)
▴ Maximum Length: 20' (6.096 m)
▴ Thickness Range: 18 Gauge – 1 ⁄2" (1 mm – 12.7 mm)
■ Turret Punch Presses (2)
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Maximum Length: 16.6' (5.059 m)
Maximum Width: 50" (1.270 m)
Thickness Range: 24 Gauge – 1 ⁄4" (0.5 mm – 6.3 mm)
Capacity: 30 ton (27,216 kg)
■ Stretcher/Leveler
▴ Length Range: 70" – 246" (1.778 m – 6.248 m)
▴ Maximum Width: 64" (1.625 m)
▴ Bridge Cranes Up to 10-Ton Capacity
▴ Maximum Hook Height: 28' (8.534 m)
■ Mobile Cranes
▴ Up Through 75-Ton Capacity
▴ Total 150-Ton Capacity
▴ Maximum Hook Height: 36' (10.972 m)
■ Portable Gantry Cranes
▴ 160-Ton Capacity
▴ Maximum Hook Height: 22' (6.705 m)
■ Power Turning Rolls
▴ Maximum Capacity: 300 tons
▴ Maximum Diameter: 20' (6.096 m)
Polishing
■ Sheet Polishing (2)
▴ Maximum Length: 20' (6.096 m)
▴ Maximum Width: 48" (1.219 m)
▴ Thickness Range: 0.024" – 1 ⁄2" (0.6 mm – 12.7 mm)
■ Oxygen/Acetylene Cutter
▴ Maximum Length: 25' (7.620 m)
▴ Maximum Width: 120" (3.048 m)
▴ Thickness Range: 10 Gauge – 3" (2.5 mm – 101.6 mm)
■ Plasma Edge Cutter
▴ Maximum Length: 25' (7.62 m)
▴ Maximum Thickness
䡠 Carbon Steel: 4" (102 mm)
䡠 Stainless Steel: 21⁄2" (63.5 mm)
■ Manipulators
▴ Maximum Length: 60' (18.288 m)
▴ Maximum Diameter: 20' (6.09 m)
Machining
■ Spin Polishing
▴ Maximum Diameter: 24' (7.315 m)
▴ Maximum Thickness: 1" (25.4 mm)
■ Pipe/Tube Polishing (I.D.)
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■ Pipe/Bar/Tube Polishing (O.D.)
▴ Maximum Diameter: 12" (304.8 mm)
▴ Maximum Length: 20' (6.096 m)
■ Square Tube Polishing
▴ Maximum Size: 6" (152.4 mm)
▴ Maximum Length: 20' (6.096 m)
■ Lathes (12): Horizontal
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Maximum Swing: 20.08" (510 mm)
Spindle Bore: 12" (304.8 mm)
Maximum Length: 120" (3.048 m)
Maximum Diameter: 30" (762 mm)
■ Lathes (3): Vertical
▴ Maximum Height: 60" (1.524 m)
▴ Maximum Diameter: 72" (1.828 m)
■ C.N.C. Vertical Machining Centers (6)
▴ Maximum (X, Y, Z): 70" x 122" x 35"
(1.778 m x 3.098 m x 0.889 m)
▴ Maximum Tool Capacity: 60
▴ Maximum Load: 7,700 lb (3,492.7 kg)
■ Planer
▴ Maximum Length: 16' (4.876 m)
▴ Maximum Height: 36" (914.4 mm)
■ C.N.C. Drilling
▴ Maximum Diameter: 96" (2.438 m)
▴ Maximum Thickness: 6" (152.4 mm)
■ Radial Arm Drills
▴ 30 HP Maximum, 7' (2.133 m) Arm
■ C.N.C. Turning Centers
▴ Maximum Diameter: 23" (584.2 mm)
▴ Maximum Length: 80" (2.032 m)
▴ Spindle Bore: 71 ⁄4" (184.1 mm)
1600 West Phelps Street • Springfield, Missouri 65802
Phone: 417-575-9000 • Email: sales@paulmueller.com
©1996-2016 Paul Mueller Company
Minimum Diameter: 8" (203.2 mm)
Maximum Length: 10' (3.048 m)
Maximum Diameter: 24" (609.6 mm)
Maximum Length: 16' (4.876 m)
Testing and Inspection
■ Certified Weld Inspectors
■ Hydrostatic Test Pumps
▴ Up to 6,000 psig Maximum
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Radiographic Testing Facilities
Liquid Penetrant Testing
Borescopes/Videoprobes
Surface Profilometers
Linear Measurement Tools and Gauges
Ultrasonic Thickness Gauges
Laser Alignment Fixtures
Positive Material Identification PMI Unit (XRF Alloy Analyzer)
Welding Laboratory
Metallographic Laboratory
Tensile Tester
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Helium Leak Detectors
Magnetic Particle Testing (MT)
14" Optical Comparator
Ultrasonic Test Unit (Portable)
▴ 120,000 lbs (54,431 kg)
Call us at 1-800-MUELLER or
visit www.paulmueller.com!
CO-101-7

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