Soldering, brazing, and welding technology
Transcription
Soldering, brazing, and welding technology
Soldering, brazing, and welding technology SUPER FIRE 3 HEAVY-DUTY brazing equipment 147 SUPER FIRE 2, POWER FIRE, ROFIRE PIEZO PRO 148 ROFIRE cartridge soldering units 149 MAPP® 150 Disposable gas cartridges and accessories 151 Propane high-performance torches 152 – 154 Universal soft-soldering torches 155 – 157 Warming-up torch Propane accessories 159 – 160 ALLGAS 2000 Universal soldering & welding equipment 161 – 163 Gas welding equipment 164 – 165 AIRAC® brazing equipment 6 Soldering, brazing, and welding accessories ROTHERM 2000 electric soft-soldering unit 144 158 166 167 – 170 171 Soft solders & accessories 172 – 173 Hard solders 174 – 177 www.rothenberger.com Soldering, brazing, and welding are the classical methods for joining copper and steel pipes. With its professional equipment for pipe fitters, ROTHENBERGER ensures perfect soft and hardsoldered joints. High-performance welding equipment is ideal for sanitary, HVAC, and refrigeration technicians. ROTHENBERGER offers the essential accessories for all soldering, brazing, and welding activities. Thanks to more than 25 years of experience in this area, ROTHENBERGER stands for safety and professionalism. 6 145 Systemised soldering, brazing, and welding technology Application table Soft soldering, warmingup, etc. up to 450 °C Brazing, etc. 450 – 830 °C Gas welding, etc. above 830 °C Basic Hot Max Product listing according to application areas Super Fire 3 Super Fire 2 AIRAC TURBOPROP AIRPROP RE 17 ROXY KIT Allgas 2000 POWER FIRE ROFIRE PIEZO HANDY PRO ROFIRE PIEZO PRO ROCOLT HANDY PIEZO Gas-fired soldering irons ROMAXI PRO Roofing set ROFIRE 1800 °C ROFIRE 1800 °C ROFLAME PIEZO 1800 °C 6 ROTHERM 2000 Multi 300 Supergas C200 Multi 300 Oxygen Propane ROGAS 2000 Maxi 400 MAPP ® Acetylene Oxygen Oxy-acetylene Product guidance system Piezo ignition Locking button Economy valve Blowback prevention 230 V supply Hose Rugged housing Acetylene regulator Rotatable 360° Refilling adapter Oxygen regulator Bayonet coupling Propane regulator Handy Threaded coupling Soldering without gas Transport trolley Push-in coupling Constant-pressure regulator Sheet steel case Arm support On / Off switch Fine regulation Soldering without flame 146 “Mobile energy” SUPER FIRE 3 Ergonomic HEAVY-DUTY brazing unit Max For soft soldering, brazing, and other applications. NEW ● ● Fast “Twist ‘n Load“ system: Burner is exchanged with the flick of the wrist (5 different burners available) Tip with swirl flame: Extremely high flame temperature ● ● Elaborately manufactured brass/steel design: Long service life ● High-performance piezo: Reliable (up to 30,000 ignitions) ● Only ignites if torch has been securely locked: Dual safety ● Fine regulating valve: Precise flame adjustment 6 Ergonomically designed handle of high-quality aluminium: Robust and optimum handling ● ● Non-return safety valve: Blocks the gas flow in both directions immediately Locking button: Even more convenience for longer working US thread 1” – 20 EU thread 7/16” – 28 Version SUPER FIRE 3 Set Basic Handle, cyclone burner 14 mm (No. 3.5457) SUPER FIRE 3 Set MAPP® Basic Handle, cyclone burner 14 mm (No. 3.5457) MAPP® gas cylinder (No. 3.5551-A) SUPER FIRE 3 set MAPP® “All in one” Cyclone burner 14 mm (No. 3.5457) Pin-point burner 15 mm (No. 3.5455) Universal torch support (No. 3.5461) MAPP® gas cylinder (No. 3.5551-A) kg No. 1.1 3.5436 2.3 3.5432 2.5 3.5437 Version SUPER FIRE 3 Set Basic Handle, cyclone burner 14 mm (No. 3.5457) SUPER FIRE 3 Set MAPP® Basic Handle, cyclone burner 14 mm (No. 3.5457) Cylinder guard (No. 3.5462) MAPP® gas cylinder (No. 3.5550-A) SUPER FIRE 3 set MAPP® “All in one” Cyclone burner 14 mm (No. 3.5457) Pin-point burner 15 mm (No. 3.5455) Universal torch support (No. 3.5461) Protective cap (No. 3.5462) MAPP® gas cylinder (No. 3.5550-A) kg No. 1.1 3.5431 2.3 3.5433 2.5 3.5439 147 “Mobile energy” SUPER FIRE 2 HEAVY-DUTY brazing unit Max For soft & hard soldering, and other applications. ● ● ● Piezo ignition Immediate flame ignition at the push of a button Fine regulating valve: Precise flame adjustment Integrated constant-pressure regulator: Constant and even pressure at all temperatures Version SUPER FIRE 2 Burner (No. 3.5643), M300 safety adapter (No. 3.5648) SUPER FIRE 2 Set Burner (No. 3.5643), M300 safety adapter (No. 3.5648) Hose adapter R3/8“L (No. 3.5647) Multigas 300 (No. 3.5510) Universal torch stand (No. 3.5622) g No. 640 3.5425 1,080 3.5650 POWER FIRE PROFESSIONAL brazing unit For soft & hard soldering, and other applications ● Piezo ignition: Immediate flame ignition at the push of a button ● Locking button: Continuous working ● Fine regulating valve: Precise flame adjustment ● Integrated constant-pressure regulator: Constant and even pressure at all temperatures 6 Version POWER FIRE US coupling POWER FIRE EU coupling Max g No. 590 590 3.0811 3.0812 ROFIRE PIEZO PRO SPECIAL soldering unit For soft & hard soldering, and other applications ● Piezo ignition Immediate flame ignition at the push of a button ● Working range 360° Ideal for overhead working without warm-up time Version 148 Hot g No. ROFIRE PIEZO PRO 1,950° C Set 850 Burner (No. 3.5562), Rogas 2000 (No. 3.5540) 3.5560 “Mobile energy” ROFIRE PIEZO HANDY PRO Hot SPECIAL soldering unit For soft & hard soldering, and other applications. g No. 1,100 3.5565 Version ROFIRE PIEZO Handy Pro Burner (No. 3.5566) Fine regulating valve (No. 3.5723) 2m hose (No. 3.5724) Rogas 2000 (No. 3.5540) ROFIRE PIEZO 1950° C ECONOMY soldering unit For soft & hard soldering, and other applications. ● Integrated fine regulating valve Precise burner flame adjustment ● Precise burner head with integrated support bracket Optimum handling Version ROFIRE PIEZO 1950° C Set Burner (No. 3.5556) Multigas 300 (No. 3.5510) Basic g No. 760 3.5429 6 ROFIRE 1800° C ECONOMY soldering unit Basic For soft & hard soldering, and other applications. ● Integrated fine regulating valve Precise burner flame adjustment ● Burner head with integrated support bracket Optimum handling Version ROFIRE 1800° C Set Burner (No. 3.5506), Multigas 300 (3.5510) g No. 760 3.5428 ROFLAME PIEZO 1800° C Basic CLASSIC soldering unit For soft & hard soldering, and other applications. Version ROFLAME PIEZO 1800° C Burner g No. 750 3.5931 149 Disposable gas cartridges MAPP® gas NEW Special gas mixture for demanding soldering / brazing work. Flame temperatures up to 2400° C + 35 % faster than propane. MAPP® monoblock aluminium cylinder MAPP® gas Special recipe researched by ROTHENBERGER ● Specially developed safety cylinder Contains no BUTADIEN: Poses no healthrisks ● ● ROTHENBERGER MAPP® gas is produced in ultra-modern filling plants and processor-controlled batching systems: Guaranteed constant top burning performance ● Special gas mixture with outstanding flame characteristics: Extreme flame temperatures, utmost burner performance, and guaranteed short working times Less weight compared to conventional steel cylinders (228 g empty weight): Simple handling 6 ● ● TÜV-tested gas cylinder (drawn from solid material): Increased safety for the user Burns approx. 30% longer than propane: Longer working time Max MAPP® is a registered tradename of Messer Griesheim GmbH, Frankfurt US thread 1” – 20 EU thread 7/16” – 28 Version Languages MAPP gas cylinder MAPP gas cylinder MAPP gas cylinder DE, GB, FR, ES, IT, PT 750 ml DK, NL, SE, FI, FR, RU 750 ml CZ, PL, HU, BG, TR, GR 750 ml 150 Contents No. 3.5551-A 3.5551-B 3.5551-C Version Languages Contents MAPP gas cylinder MAPP gas cylinder MAPP gas cylinder DE, GB, FR, ES, IT, PT 750 ml DK, NL, SE, FI, FR, RU 750 ml CZ, PL, HU, BG, TR, GR 750 ml No. 3.5550-A 3.5550-B 3.5550-C Disposable gas cartridges Maxigas 400 High-performance welding, cutting, and brazing gas for flame temperatures up to 2200° C. Gas cartridge with 7/16" EU coupling thread. Description Contents g No. Maxigas 400 600 ml 460 3.5570 Hot Rogas 2000 Professional high-performance gas for flame temperatures up to 2000° C. Gas cartridge with 7/16" EU coupling thread. Max Description Contents g No. Rogas 2000 360 ml 210 3.5540 Propane gas Gas cartridge for flame temperatures up to 1900° C. With EU coupling 7/16“ Description Propane gas 6 Basic Contents No. 750 ml 3.5546-A Multigas 300 Propane / butane gas mixture for flame temperatures up to 1900° C. Gas cartridge with 7/16" EU coupling thread. Basic Description Contents g No. Multigas 300 600 ml 450 3.5510 C 200 Supergas Pierceable butane cartridge with propane contents, also for working at low temperatures. Manufactured to EN 417. Description Contents g No. C 200 Supergas 190 ml 290 3.5900 Basic 151 Propane high-performance torches ROCOLT HANDY PIEZO Set Professional brazing system with quick-change burner. ● ● ● Standard burner 19 mm: Soft soldering up to 32 mm ● Rotatable hose coupling on the handle: No hose twisting, working in any position. ● Propane gas regulator with hose failure protection Increased safety “Twist 'n Load“ system: Fast burner exchange without tools Cyclone burner 19 mm: Brazing up to 18 mm Set consisting of: ROCOLT handle (No. 3.5395), Standard burner 19 mm (No. 3.5378), Cyclone burner (No. 3.5398), Pressure reducer (No. 3.5356), Propane hose 3 m (No. 3.5383), Flame reflector 65 mm (No. 3.1043), ROVLIES® (No. 4.5268), Plastic carrying case (No. 3.5355) Description 6 Hot Rocolt Handy Piezo g No. 1,500 3.5390 ROCOLT HANDY PIEZO standard burner Standard burner with extremely short, bundled flame for low consumption. Ideal burner for brazing, soft soldering, warming up, annealing, hardening, etc. dia. mm 14 mm 19 mm 25 mm No. 3.5377 3.5378 3.5379 ROCOLT HANDY PIEZO cyclone burner Cyclone burner with optimum enveloping flame aspect when soldering pipes and fittings. Ideal burner for brazing, soft soldering, warming up, annealing, hardening, etc. dia. mm 14 mm 19 mm 25 mm 152 No. 3.5397 3.5398 3.5399 Propane high-performance torches AIRPROP Propane high-performance torches Flame temperatures of 2200° C without oxygen. For soft soldering, brazing, flame cleaning, shrinking, melting, etc. ● Built-in gas turbine of brazing torches: Bundled, concentrated, and hot flame ● ● New, optimized valve technology Absolutely gas-tight Absolutely gas-tight connection thanks to dual O-rings Fast burner exchange without tools ● Conventional threaded coupling M 14x1: For mounting soldering irons and extensions of the universal propane torch range ● Prevents uncontrolled gas escape Shut-off valve ● Smooth-turning economy valve Gas-saving working Max Set consisting of: Safety handle with push-in coupling (No. 3.1009), Brazing burner with push-in nipple dia. 14mm (No. 3.1013) / dia. 16 mm (No. 3.1014) / dia. 19 mm (No. 3.1015), 2,5 m propane hose with 3/8“L coupling (No. 3.2201), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Burner spanner (No. 3.2073), Sheet steel case (No. 3.1005). Version AIRPROP brazing set without propane regulator AIRPROP brazing set with propane regulator As Set 3.1092 but with regulator (No. 3.2081) (W 21,8L – R3/8L) AIRPROP brazing set with propane regulator As Set 3.1092 but with regulator (No. 3.2083) (POL 7/8L – R3/8L) AIRPROP brazing set with propane regulator As Set 3.1092 but with regulator (No. 3.2084) (W 20x14L – R3/8L) g No. 2,890 3,120 3.1092 3.1091 3,120 3.1104 3,120 3.1119 6 AIRPROP brazing set AIRPROP brazing burner AIRPROP brazing burner with push-in nipple with threaded M14x1 union nut coupling Brazing burner with optimum enveloping flame aspect when soldering pipes and fittings. Brazing burner with optimum enveloping flame aspect when soldering pipes and fittings. L dia. mm 14 16 19 22 mm mm mm mm L dia. mm g/h 2 bar kWh – kcal – BTU 140 145 170 171 125 180 300 400 1.60 2.30 3.84 5.12 – – – – 1,375 3,300 3,300 4,400 – – – – 5,465 7,885 13,115 26,195 g No. mm 95 100 130 145 3.1013 3.1014 3.1015 3.1016 14 16 19 22 mm mm mm mm mm g/h 2 bar kWh – kcal – BTU 140 145 170 171 125 180 300 400 1.60 2.30 3.84 5.12 – – – – 1,375 3,300 3,300 4,400 – – – – 5,465 7,885 13,115 26,195 g No. 95 100 130 145 3.0913 3.0914 3.0915 3.0916 153 Propane high-performance torches AIRPROP Sets Description g No. Safety handle with M14x1 coupling 1,000 (No. 3.1989), brazing burner with threaded coupling dia. 19 mm (No. 3.0915), 2,5 m propane hose with 3/8“L coupling (No. 3.2201) Safety handle with M14x1 coupling 1,000 (No. 3.1989), brazing burner with threaded coupling dia. 22 mm (No. 3.0916), 2,0m propane hose with 3/8“L coupling (No. 3.0927) 3.1020 3.1022 AIRPROP set with quick-release coupling Description g No. AIRPROP set with quick-release coupling 1,100 Safety handle with push-in coupling (No. 3.1009), brazing burner with push-in nipple dia. 14 mm (No. 3.1013) / dia. 22 mm (No. 3.1016), 2,0 m propane hose with 3/8“L coupling (No. 3.0927) 3.1030 TURBOPROP Propane high-performance torches 6 With performance features of the AIRPROP handles. Flame temperatures of 2200° C without oxygen. For soft soldering, brazing, flame cleaning, shrinking, melting, etc. ● ● 4 to 5-fold flame twist for better turbulence of the gas mixture: Higher flame temperature Fast burner exchange without tools Absolutely gas-tight connection thanks to dual O-rings ● ● New, optimized valve technology Absolutely gas-tight ● Prevents uncontrolled gas escape Shut-off valve Smooth-turning economy valve Gas-saving working Max TURBOPROP Sets Set consisting of: Safety handle with push-in coupling (No. 3.1009), Brazing burner with push-in nipple dia. 12 (No. 3.1032) / dia. 15 mm (No. 3.1033) / dia. 18 mm (No. 3.1034), 2,5 m propane hose with 3/8“L coupling (No. 3.2201), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Burner spanner (No. 3.2073), Sheet steel case (No. 3.1005). Description TURBOPROP Set without propane regulator TURBOPROP Set with propane regulator As Set 3.1090 but with regulator (No. 3.2081) (W 21.8L – R3/8L) TURBOPROP Set with propane regulator As Set 3.1090 but with regulator (No. 3.2083) (POL 7/8L – R3/8L) TURBOPROP Set with propane regulator As Set 3.1090 but with regulator (No. 3.2084) (W 20x14L – R3/8L) 154 g No. 2,870 3,120 3.1090 3.1094 3,120 3.1037 3,120 3.1036 Universal soft-soldering torches TURBOPROP brazing burner with push-in nipple Stainless steel burner with extremely short, bundled flame for low consumption. L dia. mm mm g/h 2 bar kWh – kcal – BTU 165 175 195 230 270 70 110 180 240 450 1.89 1.41 2.30 3.07 5.75 g No. 70 90 110 160 230 3.1031 3.1032 3.1033 3.1034 3.1035 g No. TURBOPROP Set 1,000 Safety handle with M 14x1 coupling (No. 3.1989), brazing burner with threaded coupling dia. 18 mm (No. 3.1034), 2.0 m propane hose with 3/8“L coupling (No. 3.0927) 3.1025 10 12 15 18 24 mm mm mm mm mm – – – – – 770 – 3,050 1,210 – 4,815 1,980 – 7,855 2,640 – 10,485 4,950 – 19,640 TURBOPROP Set Description MULTI 300 PROPANE soft-soldering kit 6 For soft soldering, tinning, warming up, flame cleaning, etc. Basic No. 3.5488 Set consisting of: Soft soldering iron with 350 g copper head, flat (No. 52.0849), Soft soldering burner dia. 17 mm (No. 52.0856) / dia. 20 mm (No. 52.0857), Wide burner 45 mm (No. 52.0845), Propane regulator 0-6 bar (No. 3.2082), 2 m propane hose (No. 3.0927), Small propane cylinder 0.5 kg with hook (No. 3.3079), Re-filling adapter (No. 3.2207), Burner spanner (No. 3.5530), Openended spanner (No. 3.2073), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Sheet steel case (No. 3.5487) Description MULTI 300 / Kit B g No. 9,000 3.5488 Set consisting of: Soft soldering iron with 350 g copper head, flat (No. 52.0849), 2 m propane hose (No.3.0927), Small propane cylinder 0.5 kg with hook (No. 3.3079) Description MULTI 300 / Kit A without propane regulator MULTI 300 / Kit A with propane regulator (No. 3.2082) g No. 3.5489 No. 4,100 3.5486 4,340 3.5489 155 Universal soft-soldering torches MULTI 300 Soft-soldering iron No. 52.0849 Description No. 52.0865 No. 52.0850 No. 52.0867 No. 52.0866 g No. With handle, soldering iron burner, iron holder, 940 Wind breaker, 350 g copper head, flat With handle, soldering iron burner, and iron holder 570 and wind breaker, without copper head Handle with M 10 x 1 L hose coupling 300 Soldering iron burner with M 15 x 1 coupling 70 Iron holder with foot 100 Wind breaker 100 Sheet steel case 3,390 Burner spanner 60 52.0849 52.0840 52.0850 52.0865 52.0866 52.0867 3.5487 3.5530 MULTI 300 Soft-soldering burner/wide burner dia. Description Size Soft-soldering burner Size 3 Size 5 Size 7 Wide burner 45 mm mm Coupling 12 17 20 M M M M 15x1 15x1 15x1 15x1 g No. 50 70 120 120 52.0855 52.0856 52.0857 52.0845 6 COPPER HEADS Made of cathode copper Version 250 g pointed 350 g pointed g 270 370 Version 250 g flat 350 g flat No. 3.2099 3.2076 g No. 270 370 3.2098 3.2075 PROPANE UNIVERSAL burner Description g No. Propane universal burner 1,100 3.3334 Safety handle with M 14x1 coupling (No. 3.1989), Standard propane burner with threaded coupling dia. 22 mm, 2.5 m propane hose with 3/8“L coupling (No. 3.2201) 156 Universal soft-soldering torches GAS-FIRED soldering iron PROFESSIONAL soldering iron for highest demands. Extremely robust and long life, with small dimensions. Ideal for soft soldering corners, edges, joints, and channels. Excellent ignition behaviour with concentrated, stable flame. Heats up quickly. ● ● Smooth-turning economy valve Absolutely gas-tight ● Handle shell of special plastic, glassfiber reinforced Impact-resistant Gas-saving combustion chamber. Wind breaker ● ● Support for gas-fired soldering iron Safe Operation Special coupling: Suitable for flat & pointed copper heads Hot Description g No. Gas-fired soldering irons 740 Gas-fired soldering iron (No. 3.2048) Copper head, 350 g, flat (No. 3.2042) Gas-fired soldering iron set 1,030 Safety handle with M 14 x 1 coupling (No. 3.1989), gas-fired soldering iron (No. 3.2048), Copper head, 350 g, flat (No. 3.2042) Gas-fired soldering iron set 1,380 Safety handle with M M14 x 1 coupling (No. 3.1989), gas-fired soldering iron (No. 3.2048), copper head, 350 g, flat (No. 3.2042), 2.5 m propane hose (No. 3.2201) Gas-fired soldering iron - set in a case 5,700 Safety handle with M 14 x 1 coupling (No. 3.1989), gas-fired soldering iron (No. 3.2048), copper head, 350 g, flat (No. 3.2042), 2.5 m propane hose (No. 3.2201), Open-ended spanner (No. 3.2073), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), propane regulator (No. 3.2082), Re-filling adapter (No. 3.2207), Small propane cylinder 0,5 kg (No. 3.3079), Burner spanner (3.5530), Sheet steel case (No. 3.5487) 3.2040 6 3.2030 3.2029 3.2025 No. 3.2025 SPECIAL COPPER HEADS Made of cathode copper for gas-fired soldering irons. Version 250 350 450 350 g g g g flat flat flat pointed g No. 250 350 450 350 3.2041 3.2042 3.2043 3.2044 No. 3.2043 No. 3.2042 No. 3.2041 No. 3.2044 157 Warming-up torches ROMAXI PRO PROFESSIONAL warming-up burner with 60 mm dia. high-performance burner head. Description Romaxi Pro warming-up burner 60 mm high-performance burner head, Safety handle with long lever, Arm support, 5 m propane hose Propane regulator, hose failure protection Hot g No. 1,200 3.0020 ROOFING SET Propane warming-up torch with 60 mm dia. high-performance burner. Description 6 Roofing set Propane handle (No. 3.0910D), 60 mm High-performance burner head (No. 3.2163) 600 mm burner tube (No. 3.2160) 5.0 m propane hose (No. 3.2203) Burner support (No. 3.2213) Burner support Hot g No. 1,920 3.0954E 60 3.2213 Extensions Special tube, chrome plated, angled 40°, inlet M 14 x 1, outlet M 20 x 1. L mm Buckling-resistant coupling on handle, with extra-long union nut No. 3.2016 60 100 200 350 600 750 g No. 80 90 120 190 290 470 3.2105 3.2110 3.2120 3.2135 3.2160 3.2175 Forked head Special tube, chrome plated, 2 arms, for connecting two burners. L Description mm Forked head 80 Width mm Coupling inlet Coupling outlet g No. 115 M 20x1 M 20x1 95 3.2016 Warming-up burner heads High-efficiency burner heads with flame stabilisers, made of special chrome plated steel, reinforced edge. For warming up, shrinking, insulating, hardening, general repair work, etc. Threaded M20x1 coupling. 158 L dia. mm mm g/h 2 bar 45 51 57 63 102 112 126 138 2,500 3,800 5,500 6,700 kWh – kcal – BTU 32.00 48.60 70.35 85.70 – – – – 27,500 41,800 60,500 73,700 – – – – 109,280 165,970 240,257 292,670 g 240 270 350 440 No. 3.2045 3.2051 3.2057 3.2063 Accessories for propane FLAME REFLECTORS ● ● For pipe soldering, mounts onto burner: Protection of surrounding materials More even warming of the pipe: Better heat utilisation, saves time and energy, made of high-quality stainless steel Type Width mm Mounting dia. mm g 65 65 8 – 15 15 – 22 100 100 65 / 15 65 / 24 No. 3.1042 3.1043 SAFETY PROPANE HANDLES With economy, regulating, and shut-off valves, hose coupling R 3/8” L. No. 3.1009 Description/Version g Safety handle with push-in coupling Safety handle with M 14x1 coupling Repair kit with shut-off valve, complete Repair kit for regulating valve, complete Repair kit for economy valve, complete No. 350 290 10 10 10 3.1009 3.1989 3.0101 3.0102 3.0103 6 No. 3.1989 Propane regulator 286 mm brass, for 0.5 kg, 5 kg and 11 kg cylinders. No. 3.2082 Inlet Outlet W 21,8 x 1/14“ R 3/8” L POL 7/8“ L POL 7/8“ L W 20 x 14 L LR R R R R 3/8” 3/8” 3/8” 3/8” 3/8” L L L L L Working pressure bar Consumption kg/h 0.5-4.0 0.5-4.0 1.0-6.0 1.0-6.0 1.0-6.0 8 8 10 10 10 g No. 3.2084 No. 3.2081E No. 240 3.2081E 200 3.2082 270 3.2083 280 3.2083Y 230 3.2084 No. 3.2083 with metal seal No. 3.2083Y with plastic seal PROPANE hoses Top quality, tested to DIN/DVGW, with strong inlay, durable and flexible, mounted with sleeves and nuts or on 40 m roll without couplings, available in medium (DK 6) or high-pressure (DK 30) versions. L m 2 2.5 5 10 Inlet R R R R 3/8” 3/8” 3/8” 3/8” Outlet L L L L M 10 x1 L R 3/8” L R 3/8” L R 3/8” L Pressure Inner dia. mm class Wall thickness DK 6 DK 6 DK 30 DK 30 4.0 4.0 4.0 6.3 x x x x 3.5 3.5 4.0 5.0 No. 3.2223 No. 3.0927 g 310 350 730 1,650 No. 3.0927 3.2201 3.3310 3.2223 159 Accessories for propane Refilling adapter For re-filling 0.5 kg propane cylinders from 3.5 or 11 kg propane cylinders, brass with guide pin. No. 3.2207 Description Version W 21.8 x 1/14” L Outlet g No. R 3/8” L 160 3.2207 Propane hose failure protection Nominal pressure 1.5 – 4 bar, brass, tested to DIN / DVGW. No. 3.2080 Automatic interruption of gas supply if hose is damaged or loosened, push-button for resetting after an interruption. Inlet No. 3.5925 W 21.8 x 1/14” L R 3/8” L Outlet Consumption Pressure kg/h class R 3/8” L R 3/8” L 10 10 blue blue g 220 130 No. 3.2080 3.5925 Propane constant-pressure regulator Adjusted to 4.0 bar, for connecting to 5 and 11 kg cylinders. 6 Inlet Outlet Consumption kg/h g R 3/8” L 8 230 No. No. 3.0925 W 21.8 x 1/14“ L 3.0925 Propane regulator with pressure gauge Adjustable from 0.5 – 4 bar, for connection to 5 and 11 kg cylinders. No. 3.2100 Inlet W 21.8 x 1/14” L Outlet Consumption kg/h g R 3/8” L 10 270 No. 3.2100 Propane lightweight steel cylinder With cylinder valve, TÜV-tested according to TRG. Description Version Protective bracket included with 0,5 kg cylinder 160 Outlet Contents kg Small cylinder, 0.5 kg with foot R 3/8” empty 2.75 Cylinder 5 kg, with foot and cap R 3/8” filled 12.6 Collar No. 3.3079 3.1081 3.5636 Mobile gas-welding equipment ALLGAS 2000 Handle Ideal mobile soldering & welding torch for plumbers, HVAC fitters, refrigeration technicians, automotive workshops, and tinsmiths. Performance features For soldering, brazing, and warming up. ● Soldering range: up to 2.5 mm wall thickness ● Brazing range: 0.2 – 5 mm ● Universal soldering & brazing torch: Suitable for use with all conventional gases and cylinder oxygen ● Low gas pressure of only 0.2 bar: Practically complete emptying of gas cylinders (cost-saving) Suitable for use with: ● ● ● ● Oxy-acetylene Propane and oxygen CNG and oxygen Town gas and oxygen 6 Max ● Description Version Coupling oxygen Handle ALLGAS 2000 R 1/4” Mixing nozzle with union nut Coupling fuel gas g R 3/8” L 40 280 No. Small, very light handle (280 g): Extra compact for working in tight spaces 3.5303 3.5304 ALLGAS 2000 Set Set consisting of: Handle (No. 3.5303), Mixing nozzle with union nut (No. 3.5304), 5 welding tips dia. 0.2 mm (No. 3.5305) / dia. 1 – 2 mm (No. 3.5306) / dia. 2 – 3 mm (No. 3.5307) / dia. 3 – 4 mm (No. 3.5308) / dia. 4 – 5.0 mm (No. 3.5309), Pipe welding tips Size 1 (No. 3.5313) / Size 2 (No. 3.5314), Coupling nut SW 14 (No. 3.5315), Dispersion nozzle (No. 3.5311), 2.5 m dual-hose package (No. 3.5221), Openended spanner SW 14 x 19 mm (No. 3.2073), Welding tip holder / spanner (No. 3.5312), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Sheet steel case (No. 3.5319) Description Allgas 2000 Set in sheet steel case g No. 3,100 g 3.5300 161 Accessories for gas-welding equipment ALLGAS 2000 welding tips Welding tips No. 3.5304 No. 3.5312 No. 3.5311 Size Brazing range mm Size 1 0.2 - 1.0 Size 2 1.0 - 2.0 Size 3 2.0 - 3.0 Size 4 3.0 - 4.0 Size 5 4.0 - 5.0 Dispersion nozzle for warming up Welding tip holder, can be used as a spanner g No. 10 10 10 10 10 20 20 3.5305 3.5306 3.5307 3.5308 3.5309 3.5311 3.5312 Pipe-welding tips, flexible Size Brazing range mm Size 1 2.0 - 3.0 Size 2 4.0 - 5.0 Coupling / union nut, SW 14 6 g No. 40 40 10 3.5313 3.5314 3.5315 ALLGAS 2000 PS 0,5/2 COMPACT Fitter's brazing equipment in sheet steel case. For brazing iron, steel, sheet steel, pipes, and non-ferrous metals. Set consisting of: Handle Allgas 2000 (No. 3.5303), 2.5 m propane hose (No. 3.2201), 2.5 m oxygen hose (No. 3.5210), Propane regulator, adjustable 0-6 bar (No. 3.2082), Oxygen pressure reducer 10 bar (No. 3.5634), Mixing nozzle with union nut (No. 3.5304), Welding tips 0.2-1 mm (No. 3.5305) / 1-2 mm (No. 3.5306) / 2-3 mm (No. 3.5307) / 3-4 mm (No. 3.5308) / 4-5 mm (No. 3.5309), Pipe welding tip, flexible, Size 1 (No. 3.5313) / Size 2 (No. 3.5314), Dispersion nozzle (No. 3.5311), Welding tip holder / spanner (No. 3.5312), Multi-size spanner (No. 3.5738), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2078), Nylon safety goggles (No. 54.0620), Small propane cylinder 0.5 kg (empty) (No. 3.3079), Steel oxygen cylinder 2.0 l (filled) (No. 3.5635), Carrying frame (No. 3.5629). Complies with the Transport Regulations acc. to UVV VBG 21, GGVS, and TRG 280. Max 162 Description Allgas 2000 PS 0,5 / 2 Compact Carrying frame without accessories kg No. 21.4 10.3 3.5655 3.5629 Mobile brazing equipment ALLGAS 2000 PS 0,5 / 2 Portable fitter's brazing equipment For brazing iron, steel, sheet steel, pipes, and non-ferrous metals. Set consisting of: Handle Allgas 2000 (No. 3.5303), 2.5 m propane hose (No. 3.2201), 2,5 m oxygen hose (No. 3.5210), Propane regulator, adjustable 0-6 bar (No. 3.2082), Oxygen pressure reducer 10 bar (No. 3.5634), Mixing nozzle with union nut (No. 3.5304), Welding tips 0.2-1 mm (No. 3.5305) / 1-2 mm (No. 3.5306) / 2-3 mm (No. 3.5307) / 3-4 mm (No. 3.5308) / 4–5 mm (No. 3.5309), Welding tip holder / spanner (No. 3.5312), Multi-size spanner (No. 3.5738), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2078), Small propane cylinder 0.5 kg (empty) (No. 3.3079), Steel oxygen cylinder 2.0 l (filled) (No. 3.5635), Carrying frame (No. 3.5629). Description Allgas 2000 PS 0,5/2 kg No. 14.4 3.5651 Max Cylinder colours as shown are noncommittal. ALLGAS 2000 AS 5/5 Assembly, welding, and brazing equipment, portable and mobile. For brazing and welding of iron, steel, sheet steel, pipes, and nonferrous metals. Set consisting of: Handle Allgas 2000 (No. 3.5303), 5 m dual-hose package A/S (No. 3.5222), Acetylene pressure reducer 1.5 bar (No. 3.5794), Oxygen pressure reducer 10 bar (No. 3.5634), 2 each protective rubber caps, red (No. 51.1482) Mixing nozzle with union nut (No. 3.5304), Welding tips 0.2-1 mm (No. 3.5305) / 1-2 mm (No. 3.5306) / 2-3 mm (No. 3.5307) / 3-4 mm (No. 3.5308) / 4–5 mm (No. 3.5309), Welding tip holder / spanner (No. 3.5312), Burner spanner (No. 51.0106), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2078), Steel acetylene cylinder 5 l (filled) (No. 3.5178), Steel oxygen cylinder 5 l (filled) (No. 3.5188), Sheet steel case (No. 3.5319), Dual-telescoping transport trolley (No. 3.5354). Description Allgas 2000 AS 5/5 kg 6 No. 45.0 3.5362 Max Cylinder colours as shown are noncommittal. Max Cylinder colours as shown are noncommittal. ROXY 400L Standard gas-welding equipment for flame temperatures up to 3100° C. Handle with fine regulating valve (No. 3.5580), Maxigas 400 (No. 3.5570), Oxygen cylinder 2,0 l (No. 3.5635), Fine regulating valve (No. 3.5723), Oxygen pressure reducer to DIN 0-315/200 bar 0-16/10 bar (No. 3.5634), Oxygen hose (No. 3.5410), Propane hose (No. 3.5525), Oxygen blowback protection (No. 3.5678), Gas blowback protection (No. 3.5691), Mixing nozzle with union nut (No. 3.5587), High-performance tips 1.5 mm (No. 3.5422) / 2.0 mm (No. 3.5423), Micro-tips 0.3 mm (No. 3.5712) / 0.5 mm (No. 3.5696) / 0.7 mm (No. 3.5713), Micro-tip adapter (No. 3.5585), Welding goggles A5 (No. 3.5621), Safety spark igniter (No. 3.2077), Burner spanner (No. 3.5738), Carrying frame (No. 3.5727). Description Roxy 400 L kg 10.8 No. 3.5780 163 Gas-welding equipment RE 17 UNIVERSAL KIT For welding, cutting, brazing, and warming up. Welding range: 0.5 – 14 mm, cutting range: 3 – 100 mm. Set consisting of: Handle with coupling nut (No. 3.5324), Welding tips 2-4 mm (No. 3.5327) / 4-6 mm (No. 3.5328) / 6-9 mm (No. 3.5329), Pipe-welding tips 2-4 mm (No. 3.5347) / 4-6 mm (No. 3.5348), Wing-lever cutting attachment (No. 3.5338), Cutting tip 3-25 mm (No. 3.5341), Heating nozzle 3-100 mm (No. 3.5339), 10-piece nozzle-cleaning set (No. 51.0105), Burner spanner (No. 51.0106), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Sheet steel case (No. 3.5800). Description No. 3.5480 No. 3.5324 RE 17 pipe-welding kit RE 17 universal kit As kit (No. 3.5479), but also including Welding tips 0.5-1 mm (No. 3.5325) / 1-2 mm (No. 3.5326), Cutting tips 25-50 mm (No. 3.5341) / 25-50 mm (No. 3.5344) Sheet steel case RE 17 (empty) Max No. 4.3 4.8 3.5479 3.5480 1.7 3.5800 RE 17 Handle Version 6 kg with burner coupling nut Coupling Coupling oxygen fuel gas g R 1/4“ R 3/8” L 470 No. 3.5324 RE 17 welding tips Welding range mm 0.5 - 1 1-2 2-4 6-9 9 - 14 14 - 20 No. g 140 150 170 220 260 280 3.5325 3.5326 3.5334 3.5329 3.5334 3.5335 RE 17 pipe-welding tips, flexible Pipe-welding tips Welding range mm 1-2 2-4 4-6 g No. 40 40 50 3.5475 3.5476 3.5477 g No. 130 140 150 3.5346 3.5347 3.5348 Flexible copper tip Welding range mm 1-2 2-4 4-6 164 Gas-welding equipment RE 17 wing-lever cutting attachment Description g Cutting attachment without tips No. 820 No. 3.5338 3.5338 RE 17 cutting tips and heating nozzle Description Version Cutting tip Cutting tip Cutting tip Heating nozzle Cutting range mm 3 25 50 3 – – – – 25 50 100 100 g No. 3.5341 - 3.5345 No. 10 20 20 50 No. 3.5339 3.5341 3.5344 3.5345 3.5339 RE 17 UNIVERSAL THREE-GAS SYSTEM AMS 5/5 Assembly, welding, cutting, and brazing system Welding range 0.5-14 mm, Cutting range 3.0-50 mm Set consisting of: Handle with coupling nut (No. 3.5324), Welding tips 0.5-1 mm (No. 3.5325) / 1-2 mm (No. 3.5326) / 2-4 mm (No. 3.5327) / 4-6 mm (No. 3.5328) / 6-9 mm (No. 3.5329) / 9-14 mm (No. 3.5334), Wing-lever cutting attachment (No. 3.5338), Cutting tip 3-25 mm (No. 3.5341) / 25-50 mm (No. 3.5344), Heating nozzle 3-100 mm (No. 3.5339), 5 m dual-hose package A/S (No. 3.5222), Acetylene pressure reducer 1.5 bar (No. 3.5794), Oxygen pressure reducer 10 bar (No. 3.5634), 2 each protective rubber caps, red (No. 51.1428) / blue (No. 51.1427), 10-piece nozzle-cleaning set (No. 51.0105), Burner spanner (No. 51.0106), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Steel acetylene cylinder 10 l (filled) (No. 3.5178), Steel oxygen cylinder 10 l (filled) (No. 3.5188), Maxigas 400 (No. 3.5570), Gas regulating valve Maxigas (No. 3.5723), Hose adapter Maxigas (No. 3.5491), Sheet steel case (No. 3.5800), Dual-telescoping transport trolley (No. 3.5354). Description RE 17 universal three-gas system AMS 5/5 kg 50.0 6 No. 3.5400 Max Cylinder colours as shown are noncommittal. Max Cylinder colours as shown are noncommittal. RE 17 UNIVERSAL THREE-GAS SYSTEM AMS 10/10 Assembly, welding, cutting, and brazing Welding range: 0.5-14 mm, Cutting range: 3.0-50 mm Set consisting of: Handle with coupling nut (No. 3.5324), Welding tips 0.5-1 mm (No. 3.5325) / 1-2 mm (No. 3.5326) / 2-4 mm (No. 3.5327) / 4-6 mm (No. 3.5328) / 6-9 mm (No. 3.5329) / 9-14 mm (No. 3.5334), Wing-lever cutting attachment (No. 3.5338), Cutting tip 3-25 mm (No. 3.5341) / 25-50 mm (No. 3.5344), Heating nozzle 3-100 mm (No. 3.5339), 5 m dual-hose package A/S (No. 3.5222), Acetylene pressure reducer 1.5 bar (No. 3.5794), Oxygen pressure reducer 10 bar (No. 3.5634), 2 each protective rubber caps, red (No. 51.1428) / blue (No. 51.1427), 10-piece nozzle-cleaning set (No. 51.0105), Burner spanner (No. 51.0106), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Steel acetylene cylinder 10 l (filled) (No. 3.5179), Steel oxygen cylinder 10 l (filled) (No. 3.5189), Maxigas 400 (No. 3.5570), Gas regulating valve Maxigas (No. 3.5723), Hose adapter Maxigas (No. 3.5491), Sheet steel case (No. 3.5800), Dual-telescoping transport trolley (No. 3.5354). Description RE 17 universal three-gas system AMS 10/10 kg 66.0 No. 3.5401 165 Acetylene brazing equipment AIRAC® Acetylene brazing torch High-performance injection burner for “only” acetylene, for brazing/warming up of copper and steel pipes up to 60 mm dia.. Due to the special construction of the burner, oxygen from the surrounding air is fed to the burner at atmospheric pressure with acetylene, producing a flame temperature of 2350° C with a concentrated, pointed flame for precise and fast working. Scale build-up at the heated surface is prevented by the nitrogen introduced into the air flow (shielding gas effect). ● Turbine and combustion chamber effect, self-induced air: Maximum performance ● ● Shut-off valve: Prevents uncontrolled escape of gas High-performance injection burner only for acetylene, 2350° C: Powerful working Max ● Smooth-turning economy valve: Gas-saving working AIRAC® BRAZING SET Set consisting of: Safety handle (No. 3.4991), Brazing burner Size 1 (No. 3.5021) / Size 2 (No. 3.5022) / Size 3 (No. 3.5023) / Size 4 (No. 3.5024) / Size 5 (No. 3.5025), 2.5 m acetylene hose (No. 3.5203), Bend with nut 150 mm (No. 3.5110), Burner spanner 14x19 mm (No. 3.2073), Safety spark igniter (No. 3.2077), Replacement flints (No. 3.2079), Sheet steel case (No. 3.5005). 6 Version AIRAC brazing set in sheet steel case kg 2.9 No. 3.1093 AIRAC® SAFETY HANDLE Safety handle with economy, regulating, and shut-off valves, threaded coupling M 16 x 1, hose coupling R 3/8“ L Version Safety handle Repair kit for shut-off valve, complete Repair kit for regulating valve, complete Repair kit for economy valve, complete g 290 10 10 10 No. 3.4991 3.0101 3.0102 3.0103 AIRAC® BRAZING BURNERS Made of surface-treated brass, stable, concentrated flame. Version Bend with nut, 150 mm Size 1 Size 2 Size 3 Size 4 Size 5 166 g 80 30 40 50 70 80 No. 3.5110 3.5021 3.5022 3.5023 3.5024 3.5025 Accessories for gas welding Oxy-acetylene hoses Top quality to DIN 8541, with strong inlay, durable and flexible, rubber, mounted with sleeves and nuts. Oxygen hoses L Internal dia. x wall thickness mm kg m Inlet Outlet 5 10 R 1/4” R 1/4” R 1/4” R 1/4” 6.0 x 3.5 6.0 x 3.5 No. 1.1 1.9 3.3311 3.3314 Internal dia. x wall thickness mm kg No. Acetylene hoses L m 2.5 5 10 Inlet Outlet R 3/8” R 3/8” R 3/8” R 3/8”L R 3/8”L R 3/8”L 6.0 x 3.5 6.0 x 3.5 6.0 x 3.5 0.5 1.1 1.9 3.5203 3.3312 3.3315 Coupling Internal dia. x wall thickness outlet Oxygen / Acetylene kg No. R R R R 0.9 2.0 3.8 9.1 3.5221 3.5222 3.5223 3.5230 Dual hoses A/S L m 2.5 5 10 40 Coupling oxygen R R R R 1/4” 1/4” 1/4” 1/4” 3/8”L 3/8”L 3/8”L 3/8”L 6.0 6.0 6.0 6.0 x x x x 3.5 3.5 3.5 3.5 40 m hose without sleeves or nuts Lightweight steel cylinders, filled with cylinder valve, base and cap, from 5 l, TÜV-tested in accordance with TRGI. Version Steel cylinders without cap, protective bracket supplied Cylinder colours as shown are noncommittal. Oxygen Oxygen Oxygen Oxygen Acetylene Acetylene Filling pressure Height Contents bar mm 0.67 l 2l 5l 10 l 5l 10 l 200 200 200 200 18 18 400 420 595 980 595 980 dia. mm kg 80 110 145 145 145 145 2.5 4.6 14.0 17.0 13.0 23.0 No. 3.5736 3.5635 3.5188 3.5189 3.5178 3.5179 Cylinder transport trolley Portable and mobile, for 5 and 10 l acetylene/oxygen cylinder, 0.5 kg and 5 kg propane cylinders can be used with conversion kit (special accessory), coupling for disposable MAXIGAS 400 cartridges, dual-telescoping for different cylinder heights, brackets for ALLGAS and RE 17 sheet steel cases. Version Transport trolley 5/10 l acetylene/oxygen cylinders kg 8.9 No. 3.5354 167 6 Accessories Cylinder pressure reducer Rugged pressed brass construction with large pressure gauge to DIN 8549 (dia. 63 mm), with shut-off and safety valves, one-stage design to DIN 8546, with test mark. No. 3.5634 No. 3.5794 Cylinder contents Working pressure bar bar Inlet Outlet kg No. Oxygen 0 - 315/200 0 - 16/10 R 3/4” R 1/4” 1.4 3.5634 Acetylene 0 - 40 0 - 2.5/1.5 R 3/4” R 3/8“ L 1.6 3.5794 Blowback prevention Torch-mounted flashback arrestors, type-tested, with flame trap, flow lock, non-return valve, and dirt filter. max operating pressure Coupling thread g Handle-mounted, oxygen 20 bar Handle-mounted, acetylene 1.5 bar Reducer-mounted, oxygen 20 bar Reducer-mounted, acetylene 1.5 bar R 1/4” R 3/8” L R 1/4” R 3/8” L 190 190 190 190 Version No. 54.0360 No.54.0365 No. 54.0320 No. 54.0321 No. 54.0320 54.0321 54.0360 54.0365 Protective guard for pressure reducer Impact protection, rugged steel construction, mounts on connecting couplings. 6 No. 3.5146 Version Colour For oxygen pressure reducer For acetylene pressure reducer blue yellow g 820 820 No. 3.5146 3.5140 Protective rubber cap No. 3.5140 With slot, open. Version No. 51.1428 For oxygen pressure reducer For acetylene pressure reducer No. 51.1427 Colour blue red g 50 50 No. 51.1427 51.1428 Oxygen refilling bend Version max. 200 bar, cylinder coupling R 3/4“ g 360 No. 3.5199 Safety igniter Powerful spark, wear-free hard alloy friction surface. Description / Version g No. No. 3.2078 No. 3.2077 No. 3.2079 Safety lighter with friction roller Container with 3 replacement flints Container with 6 replacement flints 60 10 15 3.2077 3.2079 3.2078 Stirrup lighter Description / Version Stirrup lighter, with friction roller and flint stone 50 Replacement flints 3x20 mm 10 168 g No. 54.0800 54.0801 Accessories Hand-held welding mirror Version Steel wire handle with clamp/ball joint Replacement mirror of steel g No. 280 50 54.0850 54.0851 No. 54.0850 Magnetic welding mirror Version With flexible metal tube/ball joint Replacement mirror of steel g No. 450 50 54.0855 54.0851 g No. 20 51.0105 g No. 210 51.0106 No. 54.0855 Nozzle cleaner Version 10-piece, in folding case Burner spanner Version 11 mm AF Soldering flux and container for hydrochloric acid Version With screw cap retaining band 6 g No. 40 53.0250 g No. 15 53.0310 g No. 30 56.1550 Soldering stone Version LxWxH Pressed 65 x 45 x 40 mm Soapstone marker Version White, heat-resistant LxWxH 65 x 45 x 40 mm Welding goggles With athermal glasses to DIN Version Nylon safety goggles Glass A4 A5 clear, non-splintering Replacement glasses (pair) A4 A5 clear, non-splintering Screw-ring safety goggles A4 A5 Replacement glass (50 mm dia.) A4 A5 g No. 60 60 60 30 10 30 90 90 30 10 54.0620 54.0621 54.0622 54.0625 54.0626 54.0627 54.0640 54.0641 54.0675 54.0676 No. 54.0622 No. 54.0620 No. 54.0640 169 Accessories ROVLIES® cleaning pads Non-metal, for fast, score-free cleaning of copper pipe soldering surfaces. ● No metal abrasion: Reduced corrosion damage ● Removes oxide layers, corrosion, surface dirt, oil and grease residues. Clean metal surfaces ● Flexible, can be used dry or wet, solvent-resistant. Always ready for use Description Contents ROVLIES package of 10 g No. 80 4.5268 Internal brushes for copper pipe For fast cleaning of the soldering surface, rugged plastic handle. For pipe dia. mm 8 10 12 14 15 For pipe dia. g No. 60 70 80 90 100 85.4179 85.4180 85.4181 85.4182 85.4183 mm 16 18 22 28 35 g No. 120 120 140 140 160 85.4184 85.4185 85.4186 85.4187 85.4188 6 External brushes for copper pipe For fast cleaning of the soldering surface, tough housing. For pipe dia. mm 8 10 12 14 15 For pipe dia. g No. 80 90 100 110 120 85.4189 85.4190 85.4191 85.4192 85.4193 mm 16 18 22 28 35 g No. 130 140 150 160 170 85.4194 85.4195 85.4196 85.4197 85.4198 Hand wire brushes Version Standard steel Number of rows 3 rows 4 rows g No. 130 130 56.1351 56.1352 Welding blanket offers protection up to 1000° C from welding flames and heat. Melting point 840° C under direct flame contact. Reduced fire hazard, also in case of long working times, protects wall coverings, cables, carpets, and other flammable materials, highly flexible, good formability enables it to be used everywhere, long service life, non-asbestic, no risk to health. Description in plastic cover 170 Dimensions mm 330 x 500 g No. 300 3.1050 Electric soft-soldering unit ROTHERM 2000 Electric soft-soldering unit For simple, safe, and time-saving soft soldering of 6 – 54 mm dia. (1/4 – 2.1/8”) copper pipes without a flame. Particularly suitable for repair and modification work in surroundings or rooms with a fire hazard, as well as in building refurbishment. Performance features ● ● ● Fast, pin-pointed heating of soldering surface without an open flame: Perfect and secure soldered joints Heat resistant soldering unit suitable for building sites with high 2,000 W heating power. Compact design with small overall dimensions for easy transport and convenient working (L x W x H: 260 x 190 x 200 mm, only 10.5 kg). ● Highly flexible, extra long 4 m cables for the solder gun: Large working radius, also when working under ceilings ● High performance, short soldering times: Fast return on investment, no purchasing and handling of gas cylinders. ● Soldering without open flame No risk of fire from flammable wall or floor covering, plastic parts, etc. ● Thermal overload protection: Automatic device switch-off Simple replacement of electrodes and electrode holders ● Generously dimensioned stainless steel cooling ribs on both shanks of the tongs: Prevent overheating of the handle shells Version Rotherm 2000 kg 230V 50/60 Hz 110V 50/60 Hz 13.6 3.6700 3.6701 ROTHERM 2000 SOFT-SOLDERING SET Set consisting of: Rotherm 2000 soft-soldering unit 230 V (No. 3.6700), Rosol 3 soldering paste for fittings (No. 4.5225), Fittings soldering paste 3 (No. 4.5255), ROVLIES® (No. 4.5268), Internal pipe brushes 10 mm (No. 85.4180) / 12 mm (No. 85.4181) / 15 mm (No. 85.4183) / 18 mm (No. 85.4185) / 22 mm (No. 85.4186), Sheet steel case (No. 3.6715). Version Rotherm 2000 soft-soldering set Sheet steel case kg 230 V 50/60 Hz 110 V 50/60 Hz 17.8 3.5 3.6702 3.6715 3.6704 3.6715 Accessories Accessories Flat electrode with holder (pair) Rod electrode with holder (pair) Flat electrodes (pair) Rod electrodes (pair) g 130 150 30 40 No. 3.6711 3.6710 3.6721 3.6720 No. 3.6710 No. 3.6711 171 6 Soft solders & accessories Basic Standard solder Application: For general soldering work on tinplate, copper, brass, and for tinning — not suitable for drinking water installations and electronics. Universal soft solder to DIN EN 29 453, and flux to DIN EN 29 454-1 2.1.1., S-Pb60Sn40, melting range 183 – 236° C. Solder wire dia. Version 2 mm 2 mm Application: For all soldering work in electro-technology and communications — not for drinking water installations. 100 g coil 250 g coil g 110 270 No. 4.5271 4.5270 Radio solder Quality soft solder to DIN EN 29 453, and flux to DIN EN 29 454-1 1.1.2, S-Pb60Sn40, melting range 183 – 236° C. Solder wire dia. 2 mm 2 mm Version 100 g roll 250 g roll g 110 270 No. 4.5261 4.5260 Electronic solder Application: For soldering work in electro-technology, electronics, miniature technology, printed circuits — not suitable for drinking water installations. Quality soft solder to DIN EN 29 453, and flux to DIN EN 29 454-1 1.1.3, S-Pb60Sn38Cu2, melting range 183 – 190° C, activated without halogens, non-corrosive, all flux residues can remain on the soldered joint without risk of corrosion. Solder wire dia. 6 1.5 mm 1.5 mm Version 100 g coil 250 g coil g 110 270 No. 4.5281 4.5280 Fittings solder to DIN EN Standard type to DIN EN 29 453 Solder composition in weight % Melting range °C Suitable for soft-soldering in the plumbing industry Pipe material Fittings material Recommended flux to DIN EN 29 454 S -Sn97Cu3 Sn 97 %, Cu 3 % 230 - 250° Copper Copper, gunmetal, brass Part 1 - 3.1.1, 3.1.2, 2.1.2 or ROSOL 1 S -Sn97Ag3 Sn 96.7 %, Ag 3.3 % 221 - 230° Copper Copper, gunmetal, brass Part 1 - 3.1.1, 3.1.2, 2.1.2 or ROSOL 3 Recommended heat source Heat resistant soldering unit, Propane/induced-air burner, Acetylene/induced-air burner, larger pipe diameters above 28 mm with propane/oxygen burner and dispersion nozzle Standard hard solders to DIN EN Standard type to DIN EN 1044 Solder composition in weight % Melting range °C Working temperature °C CP 203 P 5.9 - 6.5 / Cu rest 710 - 880° 730° CP 105 Ag 1.5 - 2.5 / P 5.9 - 6.5 / Cu rest 650 - 810° 710° Suitable for brazing in the plumbing industry Pipe Fittings materimaterial al Recommended flux to DIN EN 29454 Recommended heat source Flux Copper Copper Gunmetal Brass without flux with flux F-SH 1 or LP 5 Copper Copper Gunmetal Brass without flux with flux F-SH 1 or LP 5 Copper Copper Gunmetal Brass without flux with flux F-SH 1 or LP 5 Acetylene/induced-air burner, Copper Copper Gunmetal Brass without flux with flux F-SH 1 or LP 5 larger pipe diameters above 28 mm with propane/oxygen burner with dispersion nozzle Propane/induced-air burner, 172 CP 104 Ag 4.0 - 6.0 / P 5.7 - 6.3 / Cu rest 650 - 810° 710° CP 102 Ag 14.0 - 16.0 / P 4.7 - 5.3 / Cu rest 650 - 800° 710° AG 306 Ag 29 - 31 / Cd 19 - 23 Cu 27 - 29 / Zn rest 600 - 690° 680° Steel Copper Steel, copper Gunmetal Brass with flux (U = sheathed from 22 mm pipe dia.) F-SH 1 or LP 5 AG 106 Ag 33 - 35 / Cu 35 - 37 Sn 1.5 - 2.5 / Zn rest 630 - 730° 710° Steel Copper Steel, copper Gunmetal Brass with flux (U = sheathed from 22 mm pipe dia.) F-SH 1 or LP 5 AG 304 Ag 39 - 41 / Cd 18 - 22 Cu 18 - 20 / Zn rest 595 - 630° 610° Steel Copper Steel, copper Gunmetal Brass with flux (U = sheathed from 22 mm pipe dia.) F-SH 1 or LP 5 AG 104 Ag 44 - 46 / Cu 26 - 28 Sn 2.5 - 3.5 / Zn rest 640 - 680° 670° Steel Copper Steel, copper Gunmetal Brass with flux (U = sheathed from 22 mm pipe dia.) F-SH 1 or LP 5 Soft solders & accessories Basic Fittings solders Quality soft solders to DIN EN 29453 for joining copper pipes to copper, gunmetal, and brass fittings for hot and cold-water plumbing in accordance with DVGW Worksheet GW 2, without flux core, for use with corresponding ROSOL fittings solder paste. Fittings solder 1 S Solder wire dia. Quality soft solder S-Sn96Ag4, melting range 221 – 240° C, for use with ROSOL 1 S soldering paste. 2 mm 3 mm 3 mm Version 250 g roll 100 g roll 250 g roll g 270 110 270 No. 4.5252 4.5251 4.5250 Fittings solder 3 Quality soft solder S-Sn97Cu3, melting range 230 – 250° C, for use with ROSOL 3 S soldering paste. Solder wire dia. 2 mm 3 mm 3 mm Version 250 g roll 100 g roll 250 g roll g 270 110 270 No. 4.5257 4.5256 4.5255 Fittings solder paste ROSOL Quality soft solders to DIN EN 29453, with flux core to DIN EN 29454-1 3.1.1.C, with test mark DVGW Reg.-Nr. Fl 028, for joining copper pipes to copper, gunmetal, and brass fittings for hot and cold-water plumbing in accordance with DVGW Worksheet GW 7, metal content 60% by weight, flux residues are 100% water soluble. 6 ROSOL 1 S Fittings solder paste Quality soft soldering flux, metal content: S-Sn97Ag3, only for use with fittings solder 1 S. Version Version In plastic bottle 250 g g 270 No. 4.5220 ROSOL 3 No. 4.5220 Fittings solder paste Quality soft soldering flux, metal content: S-Sn97Cu3, only for use with fittings solder 3 S. Version Version In plastic bottle 250 g g 270 No. No. 4.5225 4.5225 Fittings soft solder flux To DIN EN 29454-1 3.1.1.C, with test mark DVGW Reg.-Nr. Fl 035, flux residues are 100% water soluble, for joining copper pipes to copper, gunmetal, and brass fittings for hot and cold-water plumbing in accordance with DVGW Worksheets GW 2 and GW 7, also for general-purpose soldering work. Version In plastic tube Version 35 g g 45 No. 4.5266 173 Hard solders Hot Max Hard solder rings S 5 High-quality safety solder material with silver-phosphorus content, guaranteed to DIN EN 1044, CP 105 ● ● ● Ideal for capillary soldering with copper pipe installations in sanitary and heating systems. No lost material through dripping Matched precisely to the inner pipe diameters of bushed pipes and fittings to DIN 2856: Complete wetting of bushes Particularly efficient working through precise solder quantity: No preparatory or re-work of the soldered joint Alloy (weight %) Melting range: Working temperature: Joinable materials: Use of flux with: Ag 1.5 – 2.5/P 5.9 – 6.5/Cu rest 650° – 810° C 710° C Copper, gunmetal, brass, bronze Gunmetal, brass, and bronze with hard solder paste LP 5 Supplied in 250 g plastic bag simple insertion precise quantity of solder simply heat, no dripping, no reduction of cross-section Outside dia. mm Approx. content, rings 12 14 15 16 18 22 28 395 268 244 228 186 106 79 pcs pcs pcs pcs pcs pcs pcs g No. 260 260 260 260 260 260 260 4.0512 4.0514 4.0515 4.0516 4.0518 4.0522 4.0528 6 Hard solder paste LP 5 Flux for hard soldering at working temperatures above 600° C, to DIN EN 29454, Type F-SH 1, DVGW-tested, Reg.-Nr. Fl 033, for gas and water installations with copper pipes, recommended by DVGW in accordance with Worksheets GW2 and GW 7, hard solders with silver content and usable with any basic materials of steel, copper and copper alloys, brass, and gunmetal, working temperature range 550 – 800° C, flux residues must be removed carefully. Version Version LP 5 in plastic bottle g 160 g No. 180 4.0500 Hard solder powder HKM Flux for hard soldering at working temperatures above 800° C, to DIN EN 29454, Type F-SH 2, working temperature range 750 – 1100° C, useable for copper and copper alloys, brass, gunmetal, nickel silver, bronze, steel, galvanized steel, grey iron, and malleable cast iron, for welding copper and brass in dry condition, can be mixed with cleaned water to form a paste, flux residues must be removed carefully. Version Version HKM in plastic bottle 160 g g No. 180 3.5611 Flux brush 174 Description Width mm Length mm Flux brush 13 140 g 20 No. 53.0261 Hard solders Hot Max Hard solders For copper pipe installation ROTHENBERGER ROLOT special hard solders are particularly suited for copper pipe installations in cold and hot water systems, for open and closed heating systems, for gas installations in accordance with DVGW Worksheet GW 2 (liquid, natural, and town gas) as well as for HVAC and refrigeration applications, and for oil pipes; ROTHENBERGER ROLOT is specially suited for capillary soldering of copper pipes without fittings. Copper/phosphorus/silver solders are highly formable, and are therefore recommended for joints that are subjected to high thermal and mechanical alternating loads. ● ● ● ● ● ● Non-foaming Heat-resistant up to 200° C No flux required with copper/copper joints Flux LP 5 is to be used when joining brass, gunmetal, copper, tin, and copper/tin alloys Not to be used with materials containing sulphur, with iron/nickel alloys or with copper alloys containing nickel. Manufactured with new, environmentally compatible technology, corrosion neutral, scale-free, improved flow properties. ROLOT® S 94 CP 203 Quality hard solder guaranteed to DIN EN 1044; due to its low phosphorus content, the solder has a wide melting range, and gives soldered joints with increased strength. Standard solder for normallystressed copper pipe installations, especially for capillary soldering with copper pipe installations without fittings. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required with: P 5.9 – 6.5/Cu rest 710 – 880° C: 730° C Copper, gunmetal, brass, bronze Brass, gunmetal, bronze with LP 5 ROLOT® S 94 XN Version Contents 1 kg in a carton 1 kg in a carton in 5 kg plastic bag 6 Square section mm Length mm g 2x2 3x3 2x2 500 500 500 1,025 1,025 5,025 Square section mm Length mm g 2x2 500 1,025 No. 4.0094 4.0095 4.0094A CP 203 Quality hard solder, guaranteed to DIN EN 1044, excellent flow characteristics thanks to a special manufacturing process, even melting for perfect joints, capillary and sealing action, ideal for capillary soldering in sanitary, heating, and gas installations. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required with: P 5.9 – 6.5/Cu rest 710 – 880° C 730° C Copper, gunmetal, brass, bronze Brass, gunmetal, bronze with LP 5 ROLOT® S 1 CP 203 Version Contents 1 kg in a carton No. 4.0097X Special quality hard solder, not standardized, similar to DIN EN 1044, CP 203, for normally-stressed copper pipe systems, also for capillary soldering for copper pipe installations without fittings. Melting range: Working temperature: Joinable materials: Flux required with: 710 – 880° C 730° C Copper, gunmetal, brass, bronze Brass, gunmetal, bronze with LP 5 Version Contents 1 kg in a carton circular dia. mm Length mm 2 500 g 1,025 No. 4.0102 175 Hard solders Hot ROLOT® S 2 Max CP 105 Special quality hard solder, not standardized, similar to DIN EN 1044, with low silver content, matched to normally-stressed copper pipe systems, ideal for capillary soldering. Melting range: Working temperature: Joinable materials: Flux required with: ROLOT® S 2 710° – 820° C 720° C Copper, gunmetal, brass, bronze Gunmetal, brass, bronze with hard solder paste LP 5 Version Contents Square section mm Length mm 1 kg in a carton 1 kg in a carton 2x2 3x3 g 500 500 1,025 1,025 Length mm g 500 500 1,025 1,025 No. 4.0202 4.0203 CP 105 Silver/phosphorus safety hard solder, guaranteed to DIN EN 1044, for higher-stressed copper pipe systems, ideal for capillary soldering in sanitary, heating, and gas installations. Alloy (weight %) – %) Melting range: Working temperature: Joinable materials: Flux required with: ROLOT® S 5 6 Ag 1.5 – 2.5/P 5.9 – 6.5/Cu Rest 650° – 810° C 710° C Copper, gunmetal, brass, bronze Gunmetal, brass, bronze with hard solder paste LP 5 Version Contents Square section mm 1 kg in a carton 2 x 2 1 kg in a carton 3 x 3 No. 4.0212 4.0213 CP104 Particularly high-quality hard solder, not standardized, similar to DIN EN 1044, with low silver content, ideal for capillary soldering in sanitary, heating, and gas installations. Melting range: Working temperature: Joinable materials: Flux required with: ROLOT® S 5 710° – 820° C 720° C Copper, gunmetal, brass, bronze Gunmetal, brass, bronze with hard solder paste LP 5 Version Contents Square section mm Length mm g 2x2 500 1,025 Square section mm Length mm g 2x2 500 1,025 Square section mm Length mm g 500 1,025 1 kg in a carton No. 4.0502 CP 104 High-quality silver/phosphorus safety hard solder, guaranteed to DIN EN 1044, for higher-stressed copper pipe systems, ideal for capillary soldering in sanitary, heating, and gas installations. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required with: Ag 4 – 6/P 5.7 – 6.3/Cu rest 650° – 810° C 710° C Copper, gunmetal, brass, bronze Gunmetal, brass, bronze with hard solder paste LP 5 Version Contents 1 kg in a carton No. 4.0005 ROLOT® S 15 CP 102 Particularly high-quality silver hard solder, guaranteed to DIN EN 1044, specially for capillary soldering subject to high thermal and mechanical alternating loads in HVAC systems as well as demanding sanitary and gas installations. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required with: 176 Ag 14.0 – 16.0/P 4.7 – 5.3/Cu rest 650° – 800° C 710° C Copper, gunmetal, brass, bronze Gunmetal, brass, bronze with hard solder paste LP 5 Version Contents 1 kg in a carton 2x2 No. 4.0015 Hard solders Hot Max Important note: The hard solder Series S 30, S 30 U, S 45, and S 45 U contain cadmium, and are therefore only permitted outside of drinking water installations for hygienic reasons. Accident Prevention Regulations (e.g. VBG 15) require that adequate workplace ventilation must be ensured when working with cadmium-containing solders. Harmful vapours can arise due to overheating. In case of continuous soldering operations, extraction devices must be provided. Silver hard solders Ag 306 S 30 / S 30 U flux-covered Contains cadmium, quality silver hard solder, guaranteed to DIN EN 1044, plain (S 30) or covered in flux to DIN 8511 F-SH 1 (S 30 U), universal application areas for gap soldering, excluding drinking water installations, heat-resistant up to 200° C. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required: Ag 29.0 – 31.0/Cd 19.0 – 23.0 Cu 27.0 – 29.0/Zn rest 600° – 690° C 680° C Steel, malleable cast iron, copper, gunmetal, brass, copper and nickel alloys for S30 always with hard solder paste LP 5 Version Contents 100 g plastic bag 250 g plastic bag 1,000 g plastic bag dia. mm g S 30 No. 2 2 2 110 260 1,010 4.4901 4.4902 4.4900 dia. mm g S 34 No. 2 2 2 110 260 1,010 4.4910 4.4911 4.4912 dia. mm g S 45 No. 2 2 2 110 260 1,010 4.5002 4.5007 4.5004 dia. mm g S 45 No. 2 2 2 110 260 1,010 4.5050 4.5051 4.5052 S 30 U No. 4.4921 4.4922 4.4930 Silver hard solders Ag 106 S 34 Cu / S 34 Cu U flux-covered Free of cadmium, quality silver hard solder, guaranteed to DIN EN 1044, plain (S 34 Cu) or covered in flux to DIN 29454 F-SH 1 (S 34 Cu U), universal application areas for gap soldering, also for drinking water installations, heat-resistant up to 200° C. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required: Ag 33.0 – 35.0/Cu 35.0 – 37.0 Sn 1.5 – 2.5/Zn rest 630° – 730° C 710° C Steel, malleable cast iron, copper, gunmetal, brass, copper and nickel alloys for S 34 Cu always with hard solder paste LP 5 Version Contents 100 g plastic bag 250 g plastic bag 1,000 g plastic bag S 34 U No. 4.4915 4.4916 4.4917 Silver hard solders Ag 304 S 45 / S 45 U flux covered Contains cadmium, quality silver hard solder, guaranteed to DIN EN 1044, plain (S 45) or covered in flux to DIN 29454 F-SH 1 (S 45 U), universal application areas for gap soldering, excluding drinking water installations, heat-resistant up to 200° C. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required: Ag 39.0 – 41.0/Cd 18.0 – 22.0 Cu 18.0 – 20.0/Zn rest 595° – 630° C 610° C Steel, malleable cast iron, copper, gunmetal, brass, copper and nickel alloys for S 45 always with hard solder paste LP 5 Version Contents 100 g plastic bag 250 g plastic bag 1,000 g plastic bag S 45 U No. 4.5102 4.5104 4.5103 Silver hard solders Ag 104 S 45 Cu / S 45 Cu U flux-covered Free of cadmium, quality silver hard solder, guaranteed to DIN EN 1044, plain (S 45 Cu) or covered in flux to DIN 29454 F-SH 1 (S 45 Cu U), universal application areas for gap soldering, also for drinking water installations, heat-resistant up to 200° C. Alloy (weight %) Melting range: Working temperature: Joinable materials: Flux required: Ag 44.0 – 46.0/Cu 26.0 – 28.0 Sn 2.5 – 3.5/Zn rest 640° – 680° C 670° C Steel, malleable cast iron, copper, gunmetal, brass, copper and nickel alloys for S 45 Cu always with hard solder paste LP 5 Version Contents 100 g plastic bag 250 g plastic bag 1,000 g plastic bag S 45 U No. 4.5055 4.5056 4.5057 177 6
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