VIRAGE TX Model #W005199D INT`L VIRAGE TX Model

VIRAGE TX Model #W005199D INT`L VIRAGE TX Model

VIRAGE TX
Model #W005199D
INT’L VIRAGE TX
Model #W005199I
Rev. 01
E 2000 Polaris Sales Inc.
PARTS MANUAL PN 9915582 and MICROFICHE PN 9917173 11/00
TABLE OF CONTENTS
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Parts Manual
A
F
AIR VENT . . . . . . . . . . . . . . . . . . . . . . . . . . B9
B
BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . B14
BILGE PUMP . . . . . . . . . . . . . . . . . . . . . . . . B13
C
CARBURETOR . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT and PISTON . . . . . . . . . . . . .
CYLINDER and MANIFOLD . . . . . . . . . . . . .
C9-10
B11
C5
C7
C6
D
H
HULL AIR INLET . . . . . . . . . . . . . . . . . . . . . B10
HULL and BODY . . . . . . . . . . . . . . . . . . . . . A7-8
M
MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . C11
O
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . C8
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . A14
P
PROPULSION . . . . . . . . . . . . . . . . . . . . . . . B4
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . B3
E
ELECTRICAL BOX . . . . . . . . . . . . . . . . . . . .
ENGINE FOGGING SYSTEM . . . . . . . . . . . .
ENGINE MOUNTING . . . . . . . . . . . . . . . . . .
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . .
FUEL/WATER SEPARATOR . . . . . . . . . . . . . C13
R
REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . B5-6
S
C1-2
C14
C3
B7-8
F
FRONT STORAGE COMPARTMENT . . . . . . A9
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . A12
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . A11
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING MOTOR . . . . . . . . . . . . . . . . . . .
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . .
T
A13
A5-6
C12
B1-2
TOOL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . C4
W
WATER INLET . . . . . . . . . . . . . . . . . . . . . . . B12
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
SHROUD
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
4
3
4
5
E 2000 Polaris Sales Inc.
46
6
45
7
44
8
12
9
14
33
12
40
10
13
14
11
38
39
43
42
37
36
15
35
34
16
17
18
41
31
33 32
24 25
26
23
22
21 20
19
A5
14
30
27
28
29
SHROUD
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
3280339
5411738
8450070-190
7041931
2201593
3280342
5433709-310
7041754
5521478
7546705
5811783
7517668
7556055
7555831
7516609
5211865
5411557
5411558
2631972-070
2631973-070
7546804
7546704
7555839
7541931
Qty.
1
1
1
2
1
1
1
1
1
2
1
4
2
8
2
1
1
1
1
1
4
2
2
2
Description
Gauge, MFI, Analog/Digital
Gasket, MFI
Line, Pitot, Formed End
Spring, MFI Mounting
Kit - MFI Button Replacement
Bezel, MFI, Overlay
Lid, Console
Spring, Torsion, Console
Seal, Console Lid
Nut
Pad, Console
Screw
Washer, Lock
Washer
Screw
Plate, Hook
Gasket, Mirror, LH
Gasket, Mirror, RH
Asm., Mirror, LH
Asm., Mirror, RH
Nut, Hex
Nut, Nylok
Washer
Nut
Ref. Part No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
7080926
5244673
7516717
5411664
2690151
5433210-070
------2690150
7710517
7516805
7552613
7556094
5433589-310
5812076
2080004
2080005
5244670
7555837
7517818
5811552
5433266
5333698
5433384
2632234
Qty.
1
1
2
1
1
1
1
1
2
6
8
6
1
1
1
1
1
2
2
1
1
1
1
1
Description
Cable, Choke
Bracket, Support, Shroud
Bolt
Grommet, Deck, Wire Harness
Strap, Tool Kit, Lower
Cover, Wire, Shroud
Kit, Tool (See Tool Kit Pg. C4)
Strap, Tool Kit, Upper
Ring, Retaining
Screw
Washer, Lock
Washer
Shroud, Steering
Bumper, Door/Shroud
Knob, Choke
Screw
Plate, Latch, Receiver
Washer, Flat
Screw
Gasket, Console Hook
Hook, Console
Pin, Hinge
Hinge, Console
Asm., Console Latch
1/01
A6
HULL and BODY
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
4
3
5
6
7
2
32
32
34
11
10
7
12 13
1
33
31
28
20
30
8
27
9
9
6
14
29
20
9
15
16
12 18
17
26
22
13
19 20
21
12
23
13
16
20
25
24
A7
12
HULL and BODY
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Ref. Part No.
1 5811909-070
5811910-070
2 5811911-070
5811912-070
3 5811913-070
5811914-070
4 5811915-070
5 5020753
6 7542454
7 7555846
8 7555891
9 7546704
10 1060125
11 7511882
12 5431994-070
13 7621511
14 5433531-070
15 5811918
5811919
16 7542133
Qty.
1
1
1
1
1
1
1
1
2
2
2
8
2
4
29
31
1
1
1
4
Description
Ref. Part No.
Pad, Footwell, Front, LH
Pad, Footwell, Front, RH
Pad, Footwell, Center, LH
Pad, Footwell, Center, RH
Pad, Footwell, Rear, LH
Pad, Footwell, Rear, RH
Pad, Boarding Platform
Plunger, Latch
Nut
Washer
Washer
Nut
Asm., Bilge Plug
Screw
Plug, Bumper, Rear
Rivet
Bumper, Rear
Pad, Heel, LH
Pad, Heel, RH
Nut, Nylok
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
7555836
7517320-070
7515198
7555839
5432274-070
5432275-070
5811440
5521568-070
5521569-070
2670150
7555870
5411758-070
5433671
7516717
5433473
7556094
7555890
7517644
2632218
5433474-070
Qty.
2
2
12
18
1
1
12
1
1
1
1
1
1
2
1
4
4
6
1
1
Description
Washer
Screw
Screw
Washer
Sponson, LH
Sponson, RH
Washer
Rail, Rub, Side, LH
Rail, Rub, Side, RH
Strap, Bow
Washer, Dish, Rubber
Bumper, Front
Plate, Seat Tongue
Screw
Bucket, Rear Storage
Washer
Washer
Screw
Loop, Tow
Handle, Grab
4/00
A8
FRONT STORAGE COMPARTMENT
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
11
12
13
14
8
15
19
9
10
3
7
6
16
20
5
17
4
21
18
22
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
2653012
5433710-310
1013282
5411559
7555890
7546704
7517669
7516805
7552613
7555839
7555837
7552615
7512045
Qty.
1
1
1
1
5
5
5
4
4
4
2
2
2
24
Description
Ref. Part No.
Latch, Door
Door, Compartment
Asm., Door Hinge
Boot, Gas Spring
Washer
Nut
Screw
Screw
Washer, Lock
Washer
Washer
Washer, Lock
Screw
14
15
16
17
18
19
20
21
Qty.
5521565
7621235
7080853
7041758
7080483
5211740
5431842
1060114
1
2
1
1
2
1
1
1
5431841
22 7621452
23 5411865
24 5433464
1
4
1
1
Description
Seal, Door
Rivet
Cable, Limiter, Hinge
Spring, Gas
Cable Tie
Plate, Fire Extinguisher
Cover, Fire Extinguisher
Asm., Fire Extinguisher Container
(Incl. 20 and Container)
Container, Fire Extinguisher
Rivet
Seal, Bucket, Front
Bucket, Storage
3/01
A9
DECALS
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
3
2
5
4
6
13
7
12
11
RH
9
10
8
3
15
16
17
14
18
7
19
LH
21
Ref. Part No.
2201690
2200891
1
2
3
4
5
6
7
8
9
7078583
7077812
7078582
7078884
7077479
7078260
7077777
7078560
7078571
Qty.
Description
1 Kit - ’00 Virage TX Decals
(Incl. All Except Seat Decals)
1 Kit - Vinyl Decal Application
(For Seat Decals)
1 Decal - Warning, Rear
1 Decal - Coast Guard, Exemption
2 Decal - “POLARIS”, Seat
1 Decal - Planet Sound Reduction
1 Decal - Fuel, Off/On
1 Decal - Fire Extinguisher
1 Decal - Star Emblem
1 Decal - Front, RH
2 Decal - “POLARIS”
9
12
20
Ref. Part No.
10
11
12
13
14
15
16
17
18
19
20
21
7077768
7078562
7078567
7078576
7077766
7079001
7078702
7073865
7078581
7078561
7078311
7078559
Qty.
1
1
2
1
1
1
1
1
2
1
1
1
Description
Decal - Refueling Warning
Decal - Sidewall, RH
Decal - “Virage”
Decal - NMMA, 3 Passenger
Decal - MFI
Decal - Warning, Reverse System
Decal - Reverse
Decal - Caution, Capsize
Decal - “TX”
Decal - Sidewall, LH
Decal - Warning, Seat/Engine
Decal - Front, LH
3/00
A10
FUEL TANK
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
7
4
8
6
5
3
4
3
2
2
4
1
1
10
12 11
9
14 13
16 15
16
17
26
19
25
18
3
2
3
2
22
20
21
21
20
22
24
23
Ref. Part No.
Qty.
1
2
3
4
5
6
5244279
7552610
7515361
5243775
5430621
-------
6
8
8
9
3
1
7
8
9
10
11
12
13
5243776
5410424
2520177
7080710
7511873
7080442
5433553
3
3
1
1
1
2
1
Description
Ref. Part No.
Bracket, Strap
Washer, Lock
Screw
Hook, Strap, Narrow
Strap, Rubber
Tank, Oil
(See Oil Tank Pg. A14, Ref. 15)
Hook, Strap
Strap, Battery Holddown
Cap, Fuel, Ratchet
Chain, Bead, Cap Retainer
Screw
Coupling, End, Fuel Cap Chain
Inlet, Fuel
14
15
16
17
18
19
20
21
22
23
24
25
26
5811492
5433621
7080766
5411757
7080451
2410124
7621407
5812093
5244758
5433018
5812135
7621229
5411305
Qty.
1
1
2
1
1
1
2
2
2
1
1
1
1
Description
Seal, Fuel Inlet
Nut, Fuel Inlet
Clamp, Hose
Hose, Fuel Fill
Clamp
Asm., Fuel Sender
Rivet
Pad, Fuel Tank Stop
Bracket, Fuel Tank Stop
Tank, Fuel
Pad, Fuel Tank
Rivet
Seal, Fuel Cap
4/00
A11
FUEL SYSTEM
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
11
12
1
10
2
7
6
3
8
6
4
13
7
10 14
9
6
7
5
6
7
6
7
15
7
7
16
Ref. Part No.
1
2
3
4
5
6
7
8
7516302
7555840
5432836-070
5431451
7052159
7080476
8450046-1525
-------
Qty.
1
1
1
1
1
12
AR
1
Description
Ref. Part No.
Screw
Washer, Flat
Knob, Fuel Valve
Nut, Fuel Valve
Valve, On/Off
Clamp, Hose
Line, Fuel
Separator, Fuel Water (See Fuel/Water Separator Pg. C13, Ref. 5)
9
10
11
12
13
14
15
7052111
7080138
5410682
7080483
7051015
7052118
-------
16 7052075
Qty.
Description
1
2
1
1
1
1
1
Fitting, Tee
Cable Tie
Grommet, Vent
Cable Tie
Valve, Relief Check
Value, Vacuum Check
Asm., Fuel Sender
(See Fuel Tank Pg. A11, Ref. 19)
1 Fitting, Tee
11/99
A12
SEAT
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
6
1
3 4
2
7
8
5
11 14
18 17
10
11
19
28
24
21
27
9
16
20
2 12
23
20
16
15
2
4
3
25
23
14
22 21
11
13
26
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7516806
7555839
5211314
7042036
5433779
7621478
5812025
5411807
2682540-292
2682542-292
1013202
7555838
7517805
7517806
5431357
Qty.
2
5
2
2
1
2
1
1
1
1
1
5
1
2
2
Description
Ref. Part No.
Screw
Washer, Flat
Plate, Seat Base Latch
Spring, Seat Base Latch
Handle, Seat Latch
Rivet
Strap, Seat Latch
Seal, Seat, Rear
Asm., Seat, Rear
Cover, Seat, Rear
Asm., Hinge, Seat
Washer, Lock
Screw
Screw
Plate, Bottom, Seat Base Latch
15
16
17
18
19
20
21
22
23
24
25
5431358
5431359
7517669
7517717
7080914
7661044
7542454
7552607
7555846
5020753
2682541-292
2682543-292
26 5521490
27 5521536
28 2682593-292
Qty.
1
2
4
1
1
3
2
1
2
1
1
1
10
1
1
Description
Handle, Seat Base Latch
Plate, Top, Seat Base Latch
Screw
Screw
Cable, Limiter, Hinge
Rivet
Nut
Washer, Lock
Washer, Flat
Plunger, Latch
Asm., Seat, Main
Cover, Seat, Main
Bumper, Seat
Seal, Seat, Main
Strap, Seat
10/99
A13
OIL TANK
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
21
1
20
22
2
19
3
4
5
18
5
6
17
7
11
17
16
15
13
14
8
13
9
12
11
10
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
5432843
7661038
5433601
5811554
7080481
7052130
2410131
7080138
4010051-30
7080307
8450003-1525
Qty.
1
4
1
1
2
1
1
2
1
2
AR
10
Description
Ref. Part No.
Cap, Oil Tank
Rivet
Inlet, Oil
Gasket, Oil Inlet
Clamp, Hose
Elbow, 90 Degree
Sender, Oil Level
Cable Tie
Conduit
Clamp, Hose
Line, Fuel
12
13
14
15
16
17
18
19
20
21
22
2530015
7080474
8450059-150
5433083
7052118
7080483
5411756
7621229
7080710
7080442
7517241
Qty.
1
2
AR
1
1
2
1
1
1
2
1
Description
Filter, Oil
Clamp, Hose
Fuel Line
Tank, Oil
Valve, Check, Vacuum
Cable Tie
Hose, Oil Fill
Rivet
Chain, Beaded
Coupling, End
Screw
4/00
A14
STEERING
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
4
5
3
6
7
11
2
1
8
30
12
29
28
9
27
13
10
26
14
25
24
23
15
22
21
6
16
20
17
19
18
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
7517717
7552613
7555836
5433089-070
5433819-070
7517660
5631017
5433355-070
5433081
7080787
7080138
2410168
7080675
1820820-070
5132317
Qty.
6
6
6
1
1
8
1
1
1
1
1
1
1
1
1
Description
Ref. Part No.
Screw
Washer, Lock
Washer
Pad, Handlebar
Pad, Handlebar, Bottom
Screw
Clamp, Handlebar
Handle, Grab
Block, Throttle, Split
Cable, Throttle
Cable Tie
Switch, START/STOP/BILGE
Lanyard w/Whistle
Handlebar w/Grip
Column, Steering
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
5433136
5433135
7542335
7555831
5811551
7517787
5433737
7710426
7555840
5433079
7661053
7517684
7552615
7556098
7661099
Qty.
1
4
4
4
1
4
1
1
1
1
1
2
2
2
1
Description
Housing, Steering
Bearing, Steering
Nut, Nylok
Washer
Gasket, Steering Housing
Screw
Clamp, Throttle Block
Ring, Retaining
Washer
Lever, Throttle, Thumb
Pin, Retaining
Screw
Washer, Lock
Washer
Pin, Roll
12/99
B1
STEERING
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
2
3
4
1
20
19
18
17
16
10
15
11
13
12
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
7542150
7515120
7555839
7060170
7542133
1860115
1860117
1860114
7080723
5244681
7555891
7516717
7542528
Qty.
1
1
1
1
1
1
1
1
1
1
2
2
2
12
14
14
23
5
8
9
21
22
6
7
13
24
11
Description
Ref. Part No.
Nut
Screw
Washer
Rod End
Nut, Nylok
Washer, Steering Seal
Ring, Stopper
Nut, Steering Cable (Special)
Cable, Steering
Brace, Steering Cable
Washer
Bolt
Nut
14
15
16
17
18
19
20
21
22
1860103
7571625
1860105
7080931
7060154
7555837
7541931
7512041
-------
23 7546704
24 5244290
Qty.
Description
2
1
1
1
1
1
1
1
1
Washer
Washer, Lock
Cover
Tube, Guide
Rod End
Washer
Nut
Screw
Column, Steering
(See Steering Pg. B1, Ref. 15)
2 Nut
1 Bracket, Steering Cable
10/02
B2
DRIVE SYSTEM
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
3
5
4
6
7
5
8
4
9
8
10
4
11
12
13
Ref. Part No.
1
2
3
4
5
6
7
1060119
5410735
5432129
7080481
5410663
6230103
7080629
Qty.
1
1
1
3
2
1
1
Description
Ref. Part No.
Asm., Drive Coupler
O-Ring
Shroud, Coupler
Clamp, Hose
Bumper, Drive Shaft
Shaft, Drive
Fitting, Lubrication
8
9
10
11
12
13
3610040
1341145
5411027
5432298
5411174
5431985
Qty.
2
1
1
1
1
1
Description
Seal, Bearing
Asm., Bearing Housing (Incl. 7, 8)
Hose, Bearing Housing
Housing, Shaft, Thru-Hull
O-Ring
Nut, Shaft, Housing
10/99
B3
PROPULSION
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
9
7
8
7
13
3
5 6
1
12
11
10
14
15
4
2
28
16
3
27
17
18
19
20
29
3
1
22
32
26
31
23
21
1
30
33
22
25
34
37
24
36 35
38
39
11 40
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
7542455
5244556
5132355
5411107
7542454
7552607
5410735
5432269
5132088
5010294
3514008
3610043
5010295
5132202
5411644
5131196
7522019
5630598
7555941
5131573
Qty.
3
1
3
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
4
1
Description
Ref. Part No.
Nut, Nylok
Bracket, Steering Cable Nut
Stud, Mounting, Pump
Seal, Water Pipe
Nut
Washer, Lock
O-Ring
Pipe, Water, Engine
Stator
Spacer, Bearing
Bearing
Seal, Stator Bearing
Spacer, Impeller
Impeller
Seal, Impeller/Shaft
Extension, Pump
Screw
Anode, Zinc
Washer, Pump Stud
Housing, Pump
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
5410652
7555966
5132111
5410817
5410819
5431523
5130999
7515366
5130938
7552610
7555835
5431518
7515389
5131569
5432841
7512064
5431519
5811984
5020697
5410818
Qty.
1
2
1
1
1
1
1
2
2
4
4
2
4
1
1
3
1
1
1
1
Description
O-Ring
Washer, Flat
Stud, Mounting, Pump
O-Ring
O-Ring
Screen, Engine Inlet
Nozzle, Steering
Screw
Collar
Washer, Lock
Washer, Flat
Bearing, Steering Nozzle
Bolt
Nozzle, Stationary
Wedge, Pump
Screw
Cone, Pump
Seal, Pump Cone
Shaft, Stub
O-Ring
7/00
B4
REVERSE
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
3
1
4
7
6
5
8
2
9
10
12
11
13
20
21
17
18
16
19
14
15
22
23
24
28 29
27
26
16
25
30
26
31
25
32
33
34
33
32
36
37
34 35
38
39
47
40
41
42
43
44
45
46
B5
REVERSE
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
5433677-070
7516816
7517669
7661040
5433646
5811982
5433643
5433911
5433910
5433645
5433674
5433675
7555839
7517331
5433872
7041888
7517717
7556094
5244288
5433605-070
5244289
7661041
5433647
5433673
Qty.
1
1
4
8
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
4
1
1
Description
Ref. Part No.
Cap
Screw
Screw
Rivet
Flange
Gasket
Plate, Base
Bushing
Bushing
Pinion
Bushing
Shaft, Cam
Washer
Screw
Reverse, Lock
Spring
Screw
Washer
Bracket, Reverse Plate, Forward
Handle, Reverse
Bracket, Reverse Plate, Rear
Rivet
Bushing
Plunger
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
5240257
7512049
5433954
7555952
7516806
7661010
7555837
7080899
7547001
1860103
7571625
5411818
5411819
7080950
7061062
7542133
5631036
7517749
7555866
5020683
7555874
7515368
5244902
Qty.
2
4
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
2
2
1
Description
Plate, Cable
Screw
Arm, Reverse
Washer
Screw
Pin, Cotter
Washer
Cable, Reverse
Nut
Washer
Washer
Seal, Rod
Seal, Rod
Tube, Guide, Reverse
Rod End
Nut, Nylok
Gate, Reverse, Directional
Screw
Washer
Collar
Washer
Screw
Bracket, Reverse Stop
3/00
B6
EXHAUST SYSTEM
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
48
49
43
7
9
3
6
2
1
43
46
47
50
43
46
43
41
10
4
44
43
43
43
42
41
11
3
41
44
50
45
45
5
1
43
43
8
2
3
2
42
47
49
42
43
48
42
40
41
34
12
34
26
39
26
35
37
13
14
34
15
34
16
17
38
36
33
34
32
15
18
19
20
25
18
19
20
34
33
24
23
21
32
31
22
30
27
22
B7
19
28
29
EXHAUST SYSTEM
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Qty.
7517309
7552611
7555856
-------
2
6
6
1
5830051
7052128
7517004
7517005
7517209
5020668
1261063-093
7080446
5411117
7080766
5224472
5410853
5811341
7515127
7555838
7555839
5241732
5830197
5243742
5410414
1260746-093
5812094
1
1
2
1
1
1
1
1
1
1
2
1
1
2
6
2
1
1
1
3
1
3
Description
Ref. Part No.
Screw
Washer, Lock
Washer, Flat
Fitting, Exhaust Injector (See Cooling
System Pg. B11, Ref. 12)
Gasket, Exhaust Pipe
Fitting, Exhaust Screen
Screw
Screw
Screw
Fitting, Inlet, Water
Pipe, Exhaust, Triple, Fire Red
Clamp, Hose
Hose, Pipe/Silencer
Clamp, Hose
D-Hook
Strap, Rubber
Pad
Screw
Washer, Lock
Washer, Flat
Cradle, Silencer
Pad
Bracket, Silencer, Short
Bumper, Rubber
Silencer, Exhaust, Fire Red
Pad
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
7515116
7555836
5245072
5810529
5132446
7080445
5411951
7080907
5433629
5411863
5433812
5830197
5433813
5411932
5521561
7517717
7552613
7556094
7547151
5244270
7546704
5433787
5433788
7516807
7516809
5411851
Qty.
4
4
1
1
1
2
2
6
1
1
1
1
1
1
1
4
4
8
2
2
2
1
1
2
2
2
Description
Screw
Washer, Flat
Plate, Exhaust Seal
Seal
Fitting, Exhaust
Clamp, Hose
Hose, Exhaust
Clamp
Resonator 3
Hose, Exhaust
Resonator 1
Pad, Resonator Bracket
Resonator 2
Hose, Crossover (Incl. Conduit)
Conduit
Screw
Washer, Lock
Washer
Nut, Cage
Bracket
Nut
Protector, Seat, LH
Protector, Seat, RH
Screw
Screw
Mount, Rubber
7/00
B8
AIR VENT
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
E 2000 Polaris Sales Inc.
2
3
4
5
6
7
Ref. Part No.
1
2
3
4
7516725
7552610
7555831
5333474
Qty.
2
2
2
2
Description
Ref. Part No.
Screw
Washer, Lock
Washer, Flat
Spacer
5 5432161-093
6 7078101
7 7080601
Qty.
Description
1 Silencer, Intake, Top
1 Decal - 1200 Intake Silencer
1 Filter, Intake Silencer
10/99
B9
HULL AIR INLET
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
1
3
2
4
3
5
6
7
6
8
7
Ref. Part No.
1
2
3
4
7661042
5433220
5411545
5812108
Qty.
10
2
2
1
Description
Rivet
Flange
Gasket
Panel
Ref. Part No.
5
6
7
8
5411958
7080439
5433082
7080492
Qty.
1
2
2
5
Description
Gasket
Clamp
Duct
Cable Tie
4/00
B10
COOLING SYSTEM
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
3
8
3
9
2
1
3 4
10
11
4
5
3
6
10
13
7
3
14
12
15
10
16
23
18
17
19
3
22
20
21
Ref. Part No.
1
2
3
4
5
6
7
8
5811317
5431444
7080475
5521287-45
5411335
5431784
5411793
-------
9 ------10 7080476
11 5411153
Qty. Description
1
1
6
3
1
1
1
1
Gasket
Fitting, Thru-Hull
Clamp, Hose
Conduit, Flex
Hose, Water Inlet
Fitting, Tee
Hose, Water In, Exhaust Pipe
Fitting, Inlet, Water
(See Exhaust System Pg. B8, Ref. 10)
1 Fitting, Exhaust Screen
(See Exhaust System Pg. B8, Ref. 6)
4 Clamp, Hose
1 Hose, Stinger
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
23
5020747
5410897
5521398-42
7516727
7516725
1260809
5020746
7080138
7051527
5131008
5410860
5411310
Qty. Description
1
1
1
4
5
1
1
8
1
1
1
1
Fitting, Exhaust Injector
Hose, Stinger, Formed
Conduit, Flex
Screw
Screw
Manifold, Exhaust
Fitting, Drain, Exhaust Manifold
Cable Tie
Plug, Pipe
Cover, Thermostat
Seal, Thermostat Housing
Hose, Water Outlet
11/99
B11
WATER INLET
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
9
3
4
5
6
5
8
7
15
10
11
14
12
13
Ref. Part No.
1 7080483
2 ------3
4
5
6
7
8
7547003
7555873
5810879
7555848
5431634
5131602
Qty.
Description
1 Cable Tie, 4²
1 Line, Pitot
(See Shroud Pg. A6, Ref. 3)
1 Nut, Hex, Nylon
1 Washer, Flat
2 Gasket, Pitot
1 Washer, Flat
1 Fitting, Pitot
1 Scoop, Inlet
Ref. Part No.
9 ------10
11
12
13
14
15
5630542-067
7515155
7517267
7515126
5631080
7010083
Qty.
Description
1 O-Ring
(See Propulsion Pg. B4, Ref. 21)
1 Grate, Inlet
1 Screw
8 Screw
2 Screw
1 Plate, Ride
8 Insert, Sponson/Ride Plate
10/99
B12
BILGE PUMP
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
4
3
2
2
5
6
4
7
2
9
8
10
Ref. Part No.
1
2
3
4
5
7052141
7080475
8450050-26
7080492
5431444
Qty.
1
4
1
2
1
Description
Ref. Part No.
Elbow
Clamp
Hose, Water
Cable Tie
Fitting, Water, Thru-Hull
6
7
8
9
10
5811317
5411595
2410169
7512043
7555837
Qty.
1
1
1
2
2
Description
Gasket
Hose, Bilge Pump
Asm., Bilge Pump
Screw
Washer
3/00
B13
BATTERY BOX
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
3
4
5
6
12
11
7
8
10
9
13
Ref. Part No.
1
2
3
4
5
6
7
7515192
7517824
7555839
5211676
5432413
5410682
7080483
Qty.
1
1
1
1
1
1
3
Description
Ref. Part No.
Stud
Screw
Washer, Flat
Bracket, Battery Hold Down
Cover, Battery
Grommet, Vent
Cable Tie
8
9
10
11
12
13
7052078
5432121
4140009
2200619
4010118
5850136
Qty.
1
AR
1
2
1
1
Description
Connector
Hose, Vent
Battery, 19 Amp
Kit - Battery Bolt
Cable, Ground, Battery/Engine
Pad, Battery
3/00
B14
ELECTRICAL BOX
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
28
25
1
26
29
Top View
27
23
24
22
30
21
31
20
32
2
3
4
5
18
17
7
8
6
8
9
33
19
16
16
18
34
35
15
14
36
37
10
11
38
13
39
12
40
17
C1
41
Bottom View
ELECTRICAL BOX
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Ref. Part No.
Qty.
1
2
3
4
5
6
2460898
5410346
7546705
7552613
7555882
-------
1
4
2
2
2
1
7
8
9
10
11
12
13
14
7517671
7555839
7546704
4060161
4060111
5432503
5333544
-------
2
4
2
1
1
4
4
1
15
16
17
18
19
20
21
5244335
7547061
7555837
7512042
4010304
7547059
4010238
1
3
7
3
1
4
1
Description
Ref. Part No.
Harness, Main
Insulator
Nut
Washer, Lock
Washer
Solenoid, Starter
(See Magneto Pg. C11, Ref. 14)
Screw
Washer
Nut
Fuse, 3 Amp
Fuse, 1/4 Amp
Latch
Pin, Latch
Controller, Ignition
(See Magneto Pg. C11, Ref. 12)
Strap, Grounding
Nut
Washer
Screw
Regulator, 1 Button
Nut
Cable, Battery/Solenoid
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Qty.
4010237
5411491
7080461
7515113
7555836
5432574
7077691
7073713
2460875
2460826
5433119
5432569
5244370
-------
1
1
1
2
2
1
1
1
1
1
1
1
1
1
36 2410186
37 2434011
38 2632137
1
1
1
39 5411235
40 5432502
41 7517825
1
1
4
Description
Cable, Solenoid/Starter
O-Ring
Boot, Threaded
Screw
Washer
Plate, Stator
Decal - “RESET ELEC SYSTEM”
Decal - High Voltage Warning
Harness, 9 Wire Stator
Harness, Pigtail
Cover, Electrical Box
Seal
Bracket, Coil
Coil, Ignition
(See Magneto Pg. C11, Ref. 13)
Asm., Terminal Board
Breaker, Circuit
Asm., Electrical Box, Ignition
(Incl. 12,13,32,33)
Grommet
Cap
Screw
7/00
C2
ENGINE MOUNTING
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
3
2
1
4
5
6
22
21
20
19
18
17
16
7
15
8
10
14
9
13
8
12
9
11
Ref. Part No.
1
2
3
4
5
Qty.
2410187
7077026
7515149
5242476
-------
1
1
2
1
3
6 -------
1
7
8
9
10
11
12
5630585
7552609
7517330
5630584
5244508
3021103
1
4
4
1
2
4
Description
Switch, Temperature
Decal - Spark Plug
Screw
Ground, Spark Plug
Spark Plug, NGK BPR8ES (See Cylinder and Manifold Pg. C6, Ref. 5)
Decal - Warning (See Cylinder and
Manifold Pg. C6, Ref. 2)
Plate, Mount, Front
Washer, Lock
Screw
Plate, Mount, Rear
Plate, Repair
Mount, Engine
Ref. Part No.
Qty.
13
14
15
16
17
18
19
20
AR
8
8
4
4
1
1
1
5211727
7552610
7517627
7555848
7542725
7556055
7517497
2201704
21 5240876
22 7516603
Description
Shim, Motor Mount
Washer, Lock
Screw
Washer, Flat
Nut, Nylok
Washer, Lock
Screw
Kit - Short Block, 1200 Triple NOTE:
The Short Block assembly contains a
crankcase assembly, cylinder and cylinder head assembly, and a piston &
crankshaft assembly.
1 Clip, Retainer
1 Bolt
11/99
C3
TOOL KIT
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
3
4
5
6
Ref. Part No.
2872114
1 ------2 ------3 -------
Qty. Description
1
1
1
1
Ref. Part No.
Kit - Tool (Incl. 1-3,5-6)
Wrench, Spark Plug
Wrench, 1/2 - 9/16
Screwdriver
4 9915574
5 ------6 -------
Qty. Description
1 Manual, Owners, ’00 Watercraft
1 Pouch, Tool Kit
1 Wrench, Allen, 3/16 Plated
10/99
C4
CRANKCASE
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
6
2
3
4
7
8
5
13
12
9
19
11
18
10
14
1
17
16
15
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
2201562
3569805
5433130
3574214
7041457
3569806
1201923
7517676
7516806
5811550
Qty. Description
1
1
1
1
1
1
1
6
7
1
Kit - Crankcase, 1200 (Incl. 15-19)
Bushing
Plug, Timing Hole
Bushing
Spring
Bushing
Cover, Flywheel
Screw
Screw
Gasket, Flywheel Cover
Ref. Part No.
Qty. Description
11
12
13
14
15
16
17
18
19
4
3
1
1
6
3
2
12
2
7516723
7663002
5411564
1201938
7517628
7051529
7516913
5131677
7663001
Screw
Pin, Dowel
O-Ring
Asm., Flywheel Housing (Incl. 2,12)
Screw
Plug
Screw
Stud, Cylinder Flange
Pin, Dowel
10/99
C5
CYLINDER and MANIFOLD
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
2
1
3
4
5
24
6
10
23
7
8
9
11
22
12
21
20
13
17
14
15
18
19
16
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
7516806
7075383
5630942-093
5830061
3070163
5630527-093
5410917
5241944
3021122
-------
11 1201595
12 5432162
Qty. Description
6
1
1
3
3
3
3
3
3
1
Screw
Decal - Warning
Manifold, Outlet, Water
Gasket, Water, Manifold
Spark Plug, NGK BR8ES
Cover, Head, Big Bore, Red
O-Ring
Ring, Head
Head, Cylinder
Kit - Asm., Triple Crankcase
(See Crankcase Pg. C5, Ref.1)
3 Asm., Triple Reed Block
3 Stuffer, Reed Block
Ref. Part No.
13
14
15
16
17
18
19
20
21
22
23
24
5630582
7516807
7516814
7080654
5830043
5830123
3021017
7547021
5410931
5411573
7517352
7516722
Qty. Description
1
12
6
1
3
3
3
12
3
3
18
12
Adaptor, Carburetor, 3 Cylinder
Screw
Screw
Retainer
Gasket, Carburetor
Gasket, Cylinder Base
Cylinder, 84mm
Nut
O-Ring
O-Ring
Screw
Screw
10/99
C6
CRANKSHAFT and PISTON
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
4
3
1
2
1
4
3
4
5
1
2
1
6
3
2
1
5
8
7
6
13
12
10
11
9
14
5
6
15
17 16
8
17 16
18
14
19 13
21 20
22
Ref. Part No.
2201444
1 3021179
2 3021164
3 2201706
2201707
2201708
4 2201449
2201450
2201451
5 2201445
6 3552112
7 7721117
8 7555905
Qty. Description
1 Kit - Crankshaft, 1200 Triple
(Incl. 6,8,14-18)
3 Circlip, Piston
3 Pin, Piston
1 Kit - Piston Asm. (Std.)(Incl.1,2,4)
1 Kit - Piston Asm. (.25mm O/S)
(Incl.1,2,4)
1 Kit - Piston Asm. (.50mm O/S)
(Incl. 1,2,4)
1 Kit - Piston Rings (Standard)
1 Kit - Piston Rings (.25mm O/S)
1 Kit - Piston Rings (.50mm O/S)
1 Kit - Connecting Rod Asm.
3 Bearing
1 Key, Woodruff
2 Bushing
Ref. Part No.
9
10
11
12
13
14
15
16
17
18
19
20
21
22
5432576
------------3610044
7710441
3585503
5131744
5131745
5131086
5131746
5411524
7710435
5410613
5131195
Qty. Description
1
1
1
1
2
8
1
4
2
1
1
1
1
1
Coupler, Pump Drive
Nut (See Magneto Pg. C11, Ref. 10)
Washer (See Magneto Pg. C11, Ref. 9)
Seal
Ring, Retaining
Bearing, Ball, Deep Groove
Crankweb, MAG, 70mm
Crankweb, Center, 70mm
Labyrinth
Crankweb, PTO, 70mm
Seal
Ring, Retaining, Internal
O-Ring
Collar, Crankshaft
10/99
C7
OIL PUMP
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
3
2
8
7
4
6
Ref. Part No.
1
2
3
4
7080602
8450061-600
7080603
5411293
Qty. Description
1
2
6
1
5
Ref. Part No.
Cable, Oil Pump
Line, Fuel
Clamp
O-Ring
5
6
7
8
7710427
7555944
7516605
2540049
Qty. Description
1
1
2
1
E-Ring, Retaining
Washer, Nylon
Screw
Asm., Oil Pump (Incl. 4)
10/99
C8
CARBURETOR
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
19
18
7
20
8
9
10
16
6
3
21
17
13
12
5
4
11
15
14
22
23
2
30
1
31
40
39
38
36
26
27
34 33
35
29
24
25
28
6
32
35
37
C9
CARBURETOR
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Qty. Description
Ref. Part No.
Qty. Description
1253323
2200910
3050136
2200687
2200686
3050254
3050143
7080138
7516816
5630546
5830062
3050258
2200734
3050156
3050157
2200685
1
1
8
1
1
1
2
15
6
1
3
2
1
2
2
3
19
20
21
22
23
3050128
3050119
3050135
3050139
2200730
1
1
12
3
1
3050144
2201309
2200733
3050186
3050187
3050184
3
1
1
1
1
1
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3050137
3050259
3050147
2200689
3050140
3050138
3050148
2200688
2200731
3050252
3050261
3050142
3050141
3050164
3050159
3050253
5830043
1
1
3
3
3
3
6
3
1
1
1
2
1
2
12
1
3
Asm., Carburetor, Keihin
Kit - Carb Rebuild (Incl. 9,17,23,40)
Screw, Fuel Pump
Kit - Fuel Pump Body
Kit - Gasket, Fuel Pump
Nozzle, PTO
Hose, Fuel
Cable Tie
Screw
Base, Intake Silencer
Gasket, Carb, Upper
Block, Jet (Rear & Center)
Kit - Synchronizing Screw
Joint, Connecting
Tube, Rubber
Kit - Check Valve, Mid Range
(1 Per Carb)
Screen, Fuel Strainer
Kit - Accelerator Pump (1 Per Carb)
Kit - Needle Valve (1 Per Carb)
Jet, Main (Per Carb)(Mag)
Jet, Main (Per Carb)(Center)
Jet, Main (Per Carb)(PTO)
Jet, Pilot (1 Per Carb)
Jet, Pilot (1 Per Carb)
Screw, Jet Block Cover
Cover, Jet Block
Kit - Diaphragm, Jet Block
(1 Per Carb)
Screw, Jet Block (1 Per Carb)
Block, Jet
O-Ring, Jet Block
Kit - Idler Mixture Screw (1 Per Carb)
Cap, Limiter
Collar
O-Ring, Valve Seat
Kit - Check Valve, Main (1 Per Carb)
Kit - Idle Stop Screw
Nozzle, Magneto, Keihin
Tube, Rubber
Hose, Fuel, Accelerator Pump
T-Fitting
Plate, Connecting
Screw, Connecting Plate
Nozzle, Center, Keihin
Gasket, Carb
11/99
C10
MAGNETO
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
2
3
4
1
5
6
9
17
16
7
8
10
18
11
19
15
14
13
12
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
4010170
7517714
7516822
5243231
5411320
5432282
4010189
2201228
7555907
7546909
Qty. Description
1
3
2
1
1
1
1
1
1
1
Stator
Screw
Screw
Clamp
O-Ring
Holder, Magnet
Asm., Flywheel (Incl. 5,6,8)
Kit - Timing Screws
Washer
Nut
Ref. Part No.
11
12
13
14
15
16
17
18
19
2460875
4010317
4010342
4010228
4010173-71
7080138
7080483
4010173-56
4010173-42
Qty. Description
1
1
1
1
1
6
3
1
1
Harness, 9 Wire Stator
Controller
Coil, Ignition
Solenoid, Starter
Wire, Spark Plug
Cable Tie
Cable Tie, 4”
Wire, Spark Plug
Wire, Spark Plug
3/00
C11
STARTING MOTOR
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
3
7
8
6 5
4
10
9
11
12
13
9
16
22
14
16
23
Ref. Part No.
1
2
3
4
5
6
7
8
9
10
11
4060118
3240113
7516807
3240115
3240116
3240117
3240119
3084408
3240111
3084405
3240207
3240118
Qty. Description
1
2
2
1
1
1
1
1
4
2
1
AR
Starter, Big Bore (Incl. 1,3-15)
Bolt, Through
Screw
Brush (Incl. 4-8)
Nut
Washer, Spring
Washer
O-Ring
Spring, Brush
Ring, Rubber
Asm., Rear Bracket
Washer, Thrust
20
21
19
18
17
16
Ref. Part No.
12
13
14
15
16
17
18
19
20
21
22
23
3240112
3240205
3240206
3240114
7555908
3240126
3240125
3240123
7041457
3574214
3240120
4060119
15
Qty. Description
1
1
1
1
1
1
1
1
1
1
1
1
Washer, Thrust
Asm., Armature
Asm., Front Bracket
O-Ring
Washer, Thrust
Ring, Snap
Stopper
Cover
Spring
Bushing, Flange
Asm., Gear (Incl. 16-21)
Asm., Bendix (Incl. 16-22)
10/99
C12
FUEL/WATER SEPARATOR
VIRAGE TX W005199D and INT’L VIRAGE TX W005199I
1
2
3
4
5
6
7
8
9
Ref. Part No.
1
2
3
4
5
7517798
7552613
7555870
5132374
3240220
Qty. Description
2
2
2
2
1
Screw
Washer, Lock
Washer, Rubber Dish
Spacer
Separator, Fuel/Water (Incl. 6-9)
Ref. Part No.
6
7
8
9
3240209
3240239
3240238
3240240
Qty. Description
1
1
1
1
O-Ring
Element
Spring
Float
3/00
C13
ENGINE FOGGING SYSTEM
INT’L VIRAGE TX W005199I
8
9
10
7
1
21
6
1
2
11
20
3
4
6
3
12
5
19
18
13
14
2
17
15
16
Ref. Part No.
Qty.
2872635
7080138
7080484
7080476
7052139
7075738
8450062
3160114
-------
1
4
2
2
1
1
AR
1
2
1
2
3
4
5
6
7
8
9 ------10 - - - - - - -
Description
Ref. Part No.
Kit - Engine Fogging
Cable Tie
Clamp, Hose
Clamp, Hose
Fitting, Tee
Decal - Engine Primer
Line, Oil
Primer, Engine, Fog
Screw (See Fuel/Water Separator Pg.
C13, Ref. 1)
2 Washer, Lock (See Fuel/Water Separator Pg. C13, Ref. 2)
2 Washer, Dish (See Fuel/Water Separator Pg. C13, Ref. 3)
11 - - - - - - 12
13
14
15
16
17
18
19
20
21
7075732
7555837
7541931
7052047
7052138
5432362
5810279
5432359
7512045
5244295
Qty.
Description
1 Separator, Fuel/Water (See Fuel/Water
Separator Pg. C13, Ref. 5)
1 Decal - ‘‘Fogging Oil Only”
2 Washer
2 Nut
1 Valve, Check, Vent
2 Fitting, 90 Degree
1 Tank, Oil
1 Gasket, Overflow Cap
1 Cap, Oil Bottle
2 Screw
1 Bracket, Oil Tank
10/99
C14
PRINTED IN THE USA
PARTS MANUAL PN 9915582 and MICROFICHE PN 9917173 11/00
G
F
E
D
C
B
A
1
cover
1
2
x
toc
2
3
3
4
4
Changed pages in 9915582
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14