C - Tool Parts Direct
Transcription
C - Tool Parts Direct
T ECHNICAL INFORMATION PRODUCT P 1 / 13 Models No. 6207D, 6217D, 6237D 6317D, 6337D, 6347D Description 9.6V, 12V, 14.4V Cordless Driver Drills 10mm (3/8") 12V, 14.4V, 18V Cordless Driver Drills 13mm (1/2") L CONCEPT AND MAIN APPLICATIONS H These six tools have been developed as upgraded successors to the existing Makita tools of Model 6203D series, and features increased power and enhanced mechanical parts. One of the remarkable features is the repalceable armature for reduced repair cost. W Listed below are variations of these new models. 13mm (1/2") 10mm (3/8") Model No. Battery Battery Type Dimensions: mm ( " ) Charger 10mm (3/8") 6207DWDE 9134 (9.6V, 2.6Ah) / 2pcs Ni-MH DC1413 Model No. 6217DWDE 1234 (12V, 2.6Ah) / 2pcs Ni-MH DC1413 Length ( L ) 6237DWDE 1434 (14.4V, 2.6Ah) / 2pcs Ni-MH DC1413 6317DWAE 1222 (12V, 2.0Ah) / 2pcs Ni-Cd 6317DWDE 1234 (12V, 2.6Ah) / 2pcs Ni-MH DC1413 6317DWFE 1235 (12V, 3.0Ah) / 2pcs Ni-MH DC1413 6337DWAE 1422 (14.4V, 2.0Ah) / 2pcs Ni-Cd DC1413 6207D 233 (9-1/8) 6337DWFE 1435 (14.4V, 3.0Ah) / 2pcs Ni-MH DC1413 6347DWAE 1822 (18V, 2.0Ah) / 2pcs Ni-Cd 6347DWDE 1834 (18V, 2.6Ah) / 2pcs Ni-MH DC1803 6347DWFE 1835 (18V, 3.0Ah) / 2pcs Ni-MH DC1803 DC1803 77 94 94 (3) (3-11/16) (3-11/16) 243 243 247 Height ( H ) (9-9/16) (9-9/16) (9-3/4) 13mm (1/2") Model No. 6317D 6337D 6347D 243 243 243 Length ( L ) (9-9/16) (9-9/16) (9-9/16) 94 94 95 Width ( W ) (3-11/16) (3-11/16) (3-3/4) Height ( H ) 243 (9-9/16) 247 (9-3/4) Specification See page 2. Standard equipment * Battery cover ...................................................................... 2 pcs. * + - Bit 2-45 ......................................................................... 1 pc. * Plastic carrying case ........................................................... 1 pc. < Note > The standard equipment for the tool shown may differ from country to country. Optional accessories Model No. 6237D 233 (9-1/8) Width ( W ) DC1413 6337DWDE 1434 (14.4V, 2.6Ah) / 2pcs Ni-MH DC1413 6217D 233 (9-1/8) Battery Charger 6207D 9120, 9122, 9133, 9134, 9135, 9135A DC1413, DC1439, DC1803, DC1822, DC9711 6217D 1220, 1222, 1233, 1234, 1235, 1235A DC1413, DC1439, DC1803, DC1822 6237D 1420, 1422, 1433, 1434, 1435 DC1413, DC1439, DC1803, DC1822 6317D 1220, 1222, 1233, 1234, 1235, 1235A DC1413, DC1439, DC1803, DC1822 6337D 1420, 1422, 1433, 1434, 1435 DC1413, DC1439, DC1803, DC1822 6347D 1822, 1833, 1834, 1835 DC1803, DC1822 251 (9-7/8) P 2 / 13 Specification Specification Model No. 6207D 9.6 Voltage (V) Chuck capacity (mm [inch]) Drilling capacity (mm [inch]) No load speed (rpm = min -1) 6237D 12 14.4 6317D 12 13 mm 6337D 6347D 14.4 18 1 - 10 [1/32 - 3/8] 1.5 - 13 [1/16 - 1/2] 10 [3/8] 13 [1/2] Steel Wood 10 mm 6217D 25.4 [1] 32 [1-1/4] 25.4 [1] 32 [1-1/4] 38 [1-1/2] High 0 - 1,300 0 - 1,300 Low 0 - 400 0 - 400 1 - 6 [10 - 60 / 0.7 - 4.4] 1 - 6 [10 - 60 / 0.7 - 4.4] Declutching torque (N.m [kgf.cm / ft.lbs]) Max. fastening torque Hard joint 50 [500/ 440] 60 [600/ 530] 65 [650/ 580] 60 [600/ 530] 65 [650/ 580] 80 [800/ 710] (N.m [kgf.cm/ in.lbs]) Soft joint 20 [200/ 180] 25 [250/ 220] 30 [300/ 270] 25 [250/ 220] 30 [300/ 270] 35 [350/ 310] Electric brake Yes Yes Torque settings 16 stages ( + drill mode) 16 stages ( + drill mode) Variable speed control Yes Yes Mechanical 2-speed Yes Yes Reverse switch Yes Yes Net weight with battery: Kg [lbs] Features 1.7 [3.7] 1.9 [4.2] 2.0 [4.4] 2.0 [4.4] 2.1 [4.6] 2.4 [5.3] and benefits More Powerful Output New Gear Assembly Prevents gears from falling out of place. Prevents clutch from actuating accidentally in drilling mode. High/ Low Speed Change Lever Realized by stronger motor power plus more efficient power transmission by new gear assembly New Separable Type 31 Motor Change Lever for Drill/ Screwdriver Mode 1. Uses strong magnet for increased power. 2. Construction without motor case allows; Light motor body. Big diameter fan for increased cooling efficiency Independently replaceable armature Working mode can be changed simply by one action. Externally Accessible Brushes Adjusting Ring For 16 stage torque settings Palm Fitting Soft Grip For controlled operation and operator comfort Metal Gears for Enhanced Gear Assembly All the gears in gear assembly are made of metal. [Model 6207D] Bit Holder * For storing a driver bit Note: The feature with a mark* is as same as tools of Model 6203D series. 1.9 [4.2]/ 2.0 [4.4] 1.7 [3.7] Net weight (with battery): kg [lbs] 243 [9-9/16] 243 [9-9/16] Height (mm [inch]) 94 [3-11/16] 77 [3] Width (mm [inch]) 233 [9-1/8]/ 243 [9-9/16] 233 [9-1/8] 2.0 [4.4]/ 2.1 [4.6] 247 [9-3/4] 94 [3-11/16] 233 [9-1/8]/ 243 [9-9/16] 0 - 400 Low Length (mm [inch]) 0 - 1,300 High 2.4 [5.3] 251 [9-7/8] 95 [3-3/4] 243 [9-9/16] 1.7 [3.7] 241 [9-1/2] 77 [3] 0 - 400 233 [9-1/8] 0 - 1,200 17 stages + drill mode 16 stages + drill mode Torque settings No load speed ( rpm=min -1 ) No Yes Soft grip handle Dimensions 0 - 400 0 - 1,300 31 [275] 22 [200] 35 [310] 10 [3/8]/ 13 [1/2] 14.4 6233D 6333D 1.9 [4.2]/ 2.0 [4.4] 241 [9-1/2] 94 [3-11/16] 2.0 [4.4]/ 2.1 [4.6] 246 [9-11/16] 94 [3-11/16] 233 [9-1/8]/ 233 [9-1/8]/ 243 [9-9/16] 243 [9-9/16] 0 - 450 0 - 1,400 No No Side grip 26 [230] No 23 [200] 17 [150] 31 [270] 10 [3/8]/ 13 [1/2] 12 6213D/ 6313D No ---- 14 [120] 25 [220] 10 [3/8] 9.6 6203D Yes ---- 35 [310] 80 [710] 13 [1/2] 18 6347D Yes ---- 30 [270] 65 [580] 10 [3/8]/ 13 [1/2] 14.4 6237D/ 6337D Makita Externally accessible brushes Aluminum gear housing ---- 25 [220] 20 [180] Soft joint Evaluation on old standard 60 [530] 10 [3/8]/ 13 [1/2] 50 [440] 10 [3/8] Chuck capacity (mm [inch]) 12 6217D/ 6317D Hard joint 9.6 Max. fastening torque (N.m [in.lbs]) Voltage (V) Specification 6207D of products Model No. Comparison 2.5 [5.5] 249 [9-3/4] 95 [3-3/4] 0 - 450 255 [10] 0 - 1,400 16 stages + drill mode No Yes Yes Yes 45 [400] 25 [220] 50 [440] 13 [1/2] 18 6343D 1.5 [3.4] (Not available) 0 - 300 0 - 1,100 17 stages + drill mode No No No No 23 [200] (Not available) 10 [3/8] 9.6 A-9.6 1.9 [4.2] 235 [9-1/4] 83 [3-1/4] 252 [9-7/8] 35 [310] 20 [180] 38 [340] 10 [3/8] 12 A-12 2.2 [4.9] 235 [9-1/4] 83 [3-1/4] 0 - 450 252 [9-7/8] 0 - 1,450 23 stages + drill mode Yes No No No 38 [334] 22 [200] 41 [360] 10 [3/8]/ 13 [1/2] 14.4 A-14.4-0 A-14.4-1 Competitor A 2.5 [5.5] 235 [9-1/4] 86 [3-3/8] 252 [9-7/8] 45 [400] 30 [270] 50 [440] 13 [1/2] 18 A-18 P 3 / 13 P 4 / 13 Comparison of products The Number of Screws Driven/ Holes Drilled on a Single Full-Charge Time Required for Driving a Screw/ Drilling a Hole 9.6V Models (Numbers on the bars below are relative values when the capacities of 6203D are indexed at 100.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8" Spade bit ; on High speed drill mode. 6207D 6207D 2.6Ah 6203D 2.6Ah 110 6203D 5.9sec 100 Slow 50 100 Test 2: Drove 1/4" x 3" Lag bolts Few 50 holes 100 50 100 Many ; into Spruce; on Low speed screwdriver mode. 6207D 95 6203D 100 Slow Fast 115 7.3sec 50 100 6207D 2.6Ah 6203D 2.6Ah Fast Few 120 68 screws 100 50 100 Many 12V Models (Numbers on the bars below are relative values when the capacities of 6313D are indexed at 100.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8"Spade bit 6317D 3.8sec 120 6316D 105 6313D 100 Competitor A A-12 Competitor B B-1 Competitor C C-1 95 105 50 100 Test 2: Drove 1/4" x 3" Lag bolts 95 6316D 6313D 5.9sec 2.6Ah 6313D 2.6Ah 120 100 1.7Ah 90 2.0Ah 85 1.7Ah 85 Few 72 holes 105 50 100 6317D 2.6Ah 100 6316D 2.6Ah 100 100 6313D 2.6Ah 100 Competitor A A-12 Competitor B B-1 Competitor C C-1 100 95 50 6316D Fast 100 Slow 2.6Ah Many ; into Spruce; on Low speed screwdriver mode. 6317D Competitor A A-12 Competitor B B-1 Competitor C C-1 6317D Competitor A A-12 Competitor B B-1 Competitor C C-1 115 Slow ; on High speed drill mode. 100 Fast 135 95 screws 1.7Ah 85 105 2.0Ah 1.7Ah Few 95 50 100 Many P 5 / 13 The Number of Screws Driven/ Holes Drilled on a Single Full-Charge Time Required for Driving a Screw/ Drilling a Hole Test 3: Drilled holes in 38mm (1-1/2") thick Spruce; with 1" Auger bit 6317D 105 6316D 105 6313D 5.9sec 100 Competitor A A-12 Competitor B B-1 Competitor C C-1 105 105 50 6317D 2.6Ah 6316D 2.6Ah 6313D 2.6Ah Competitor A A-12 Competitor B B-1 Competitor C C-1 105 Slow ; on Low speed drill mode. Fast 100 115 100 1.7Ah 90 2.0Ah 95 1.7Ah 95 Few 64 holes 125 50 Many 100 14.4V Models (Numbers on the bars below are relative values when the capacities of 6333D are indexed at 100.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8" Spade bit 6337D 120 6336D 3.2sec 110 6333D 100 Competitor A A-14.4-0 Competitor B 115 Competitor C C-2 Competitor D D-1 100 Test 2: Drove 1/4" x 3" Lag bolts 100 6336D 6333D 110 6333D 2.6Ah 100 1.7Ah 95 Fast 5.9sec 1.7Ah 75 3.0Ah Few 110 105 2.4Ah 110 50 2.6Ah 100 6336D 2.6Ah 100 6333D 2.6Ah 110 Competitor A A-14.4-0 Competitor B 110 Competitor C C-2 Competitor D D-1 110 B-2 Many 100 100 Fast 2.6Ah 120 100 85 115 2.4Ah 1.7Ah 80 3.0Ah Few 111 screws 105 1.7Ah B-2 90 50 2.6Ah 6337D Competitor A A-14.4-0 Competitor B Slow 6336D 91 screws ; into Spruce; on Low speed screwdriver mode. 6337D Competitor C C-2 Competitor D D-1 110 Competitor C C-2 Competitor D D-1 110 50 2.6Ah B-2 100 Slow 6337D Competitor A A-14.4-0 Competitor B 120 B-2 ; on High speed drill mode. 125 50 100 Many P 6 / 13 The Number of Screws Driven/ Holes Drilled on a Single Full-Charge Time Required for Driving a Screw/ Drilling a Hole Test 3: Drilled holes in 38mm (1-1/2") thick Spruce; with 1" Auger bit 6337D 105 6336D 105 6333D 5.9sec 100 Competitor A A-14.4-0 Competitor B B-2 Competitor C C-2 115 110 100 Competitor D D-1 110 Slow 50 6337D 2.6Ah 2.6Ah 120 6336D 2.6Ah 115 6333D 2.6Ah 1.7Ah 105 2.4Ah 105 Competitor D D-1 3.0Ah 1.7Ah Few 79 holes 100 Competitor A A-14.4-0 Competitor B B-2 Competitor C C-2 Fast 100 ; on Low speed drill mode. 85 115 50 Many 100 18V Models (Numbers on the bars below are relative values when the capacities of 6343D are indexed at 100.) Test 1: Drilled holes in 38mm (1-1/2") thick Spruce; with 7/8" Spade bit 6347D 100 6343D 100 Competitor A A-18 Competitor B B-3 2.5sec 85 50 120 100 50 100 Test 3: Drove 3/8" x 3-1/2" Lag bolts 6347D 4.8sec 95 50 2.6Ah 6343D 2.6Ah Few 100 6347D 110 2.6Ah 6343D 2.6Ah Few Fast 4.8sec 100 Competitor A A-18 Competitor B B-3 110 100 Slow 50 Many 135 148 screws 110 50 6347D Test 4: Drilled holes in 38mm (1-1/2") thick Spruce; with 1" Auger bit 6343D 100 100 100 Many 120 100 Fast 78 screws 100 Competitor A 2.4Ah A-18 Competitor B 1.3Ah 45 B-3 100 Slow 50 6347D Fast 100 Competitor A A-18 Competitor B B-3 95 ; into Spruce; on Low speed screwdriver mode. 110 6343D 100 Competitor A 2.4Ah A-18 Competitor B 1.3Ah 45 B-3 120 Slow 2.6Ah Few 2.2sec 100 Competitor A A-18 Competitor B B-3 6343D 152 holes 115 ; into Spruce; on High speed screwdriver mode. 6347D 6343D 2.6Ah Fast 100 Test 2: Drove 1/4" x 3" Lag bolts 6347D Competitor A 2.4Ah A-18 Competitor B 1.3Ah 40 B-3 100 Slow ; on High speed drill mode. 95 50 100 Many ; on Low speed drill mode. 125 138 holes 6347D 2.6Ah 6343D 2.6Ah 100 Competitor A 2.4Ah A-18 Competitor B 1.3Ah 45 B-3 100 Few 50 100 Many P 7 / 13 Hint on setting torque Selecting Optimum Torque The graph below shows the relation between the torque-setting number on adjusting ring and fastening torque (= declutching torque), and the chart below the graph shows what number on the adjusting ring is optimum for the screw to drive. Please refer to them when selecting torque; they will help you choose an optimum torque-setting number to suit the screw to drive. (The graph and the chart are available to all tools of Model 6207D series.) Note: Actual fastening torque is not on the theoretical line of the graph. Advantages of 16 Torque Settings Optimum torque can be set for every size of machine screw from M4 to M6. Wood screws can be driven with their heads flush with each other more precisely than ever even though the screws vary in thickness or length, or the wood workpieces vary in hardness. [ft.lbs] (kgf.cm) N.m [5.1] (70) 7 Fastening torque (Declutching Torque) [4.4] (60) 6 [3.6] (50) 5 [3.0] (40) 4 [2.2] (30) 3 [1.5] (20) 2 [0.7] (10) 1 [0] (0) The Torque-setting Number on Adjusting Ring Machine screw 0 1 2 4 M4 6 8 10 M5 12 14 M6 Wood screw Recommended Size of Screw ø3.5 x 22 Hard wood (pine, etc.) ø4.1 x 38 ø5.1 x 50 ø3.5 x 22 Soft wood (lauan, etc.) ø4.1 x 38 ø5.1 x 50 16 Repair P 8 / 13 < 1 > Disassembling of drill chuck See Fig. 1. For replacing gear assembly, drill chuck has to be disassembled. Take the following steps. 1. Firmly hold No.1R139 "Drill chuck extractor" with vise. And lock spindle with the drill chuck extractor. 2. Open the jaws of drill chuck fully and take off flat head screw M6 x 22 by turning clockwise. 3. Disassemble drill chuck with hex wrench inserted into drill chuck by turning the hex wrench anti-clockwise. If drill chuck is damaged, firmly hold the drill chuck with vise and turn spindle with wrench anti-clockwise as illustrated in fig. 1A. 1R139 Drill chuck extractor Fig. 1 Fig. 1A < Note > For replacing other than gear assembly, it is not necessary to disassemble drill chuck. < 2 > Disassembling housing See Fig. 2. 1. Take off brush holder caps and carbon brushes. 2. Slide mode change lever to the drill mode side. 3. Unscrew the following screws. * Tapping screw PT 3 x 16 : 9 pcs. * Pan head screw M 4 x 22 : 1 pc. Tapping screw bind PT 3x16 : 9 pcs. Mode change lever Slide mode change lever to the drill mode side. Brush holder cap Carbon brush Carbon brush Pan head screw M4 x 22 : 1 pc. Brush holder cap Fig. 2 P 9 / 13 Repair < 3 > Disassembling gear assembly and motor section See Fig. 3. Lifting up mode change lever, separated change ring, gear assembly, yoke, armature and endbell from housing as a set. Remove as a set without separating from each other. < Note in disassembling > Yoke Mode change lever Change ring Gear assembly Lock lever Compression spring 2 Armature Mode change lever Endbell Gear assembly Torsion spring 2 Remove so careful that the following springs do not spring out. Compression spring 2: installed in mode change lever. Torsion spring 2: fixing mode change lever on gear assembly Fig. 3 < 4 > Assembling leaf spring See Fig. 5. Assemble leaf spring to housing L as illustrated in Fig. 4. Leaf spring Housing L Fig. 4 Housing L < 5 > Assembling change ring When separating gear assembly from housing, change ring can easily slip off from gear assembly. Re-assemble change ring to gear assembly as follows. 1. Align the widest bulge of spring holder to the bulge of gear assembly by turning spring holder. 2. Assemble change ring by aligning the bulge of change ring's edge to the portion of gear assembly marked with circle by the bulge of gear assembly. Bulge of gear assembly The widest bulge of Bulge of spring holder gear assembly Bulge of change ring's edge 14 15 16 1 14 15 Change ring 2 3 4 16 1 2 3 4 Fig. 5 Bulge of change ring's edge P 10 / 13 Repair < 6 > Assembling speed change lever 1. Before assembling, make sure that 2 compression springs are installed in the speed change lever. See fig. 6. 2. Assemble speed change lever to the boss of gear assembly as illustrated in Fig. 6A. 3. After assembling, slide the speed change lever to the change ring side or yoke assembling side and keep its slid position. For assembling speed change lever, approach from yoke assembling side. And press speed change lever to the boss of gear assembly. 2 compression springs Change ring Speed change lever Boss of gear assembly Yoke assembling side Fig. 6A Change ring side Yoke assembling side Fig. 6 < 7 > Assembling mode change lever and housing 1. Hitch the hook of tension spring 2 to gear assembly and another hook to mode change lever as illustrated in Fig. 7. 2. Assemble mode change lever to gear assembly by inserting the boss of mode change lever into the groove of gear assembly as illustrated in Fig. 7. 3. Assemble motor section (yoke, armature and endbell) to gear assembly. Assemble them to housing L as illustrated in Fig. 7A. Mode change lever Motor section Tension spring 2 (yoke, armature and endbell) Housing L Fig. 7 Aligning the cut portion of yoke with the boss of housing L, assemble gear assembly and motor section to housing L. Fig. 7A Repair P 11 / 13 4. Assemble compression spring 2 to lock lever as illustrated in Fig. 7B. Pulling mode change lever to the another side of housing L along the surface of gear assembly, insert the lock lever into mode change lever as illustrated in Fig 7C. Compression spring 2 Fig. 7B Locl lever Pull mode change lever to the another side of housing L in order to assemble lock lever to it. Housing L Fig 7C 5. Pushing lock lever, slide mode change lever to the another side of housing L, and assemble housing R to housing L by fastening screws as illustrated in Fig 7D. Tapping screw bind PT 3x16 : 9 pcs. Pan head screw M4 x 22 : 1 pc. Pushing lock lever, slide mode change lever to the housing L side. Housing L Fig 7D P 12 / 13 Repair < 8 > Assembling drill chuck See Fig. 8. 1. Firmly hold No.1R139 "Drill chuck extractor" with vise. And lock spindle with the drill chuck extractor. 2. Hold No.1R298 "Hex socket" with the jaws of drill chuck firmly and turn the hex socket with No.1R223 "Torque wrench" clock wise. <Note> Pre-setting the fastening torque for torque wrench : 49 N.m - 58.8 N.m 3. Fasten flat head screw M6 x 22 by turning it anti-clockwise. No.1R224 Ratchet head No.1R298 Hex socket Flat head screw M6 x 22 1R139 Drill chuck extractor No.1R223 Torque wrench Fig. 8 Circuit P 13 / 13 diagram Endbell complete Color index of lead wires Switch M1 M2 B Black Red B Battery holder Wiring diagram Armature fan Endbell Yoke Lead wire (red) Rib Lead wire (black) Switch Lead wire (red) Lead wire (black) Battery holder
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