Waste Treatment Centre

Transcription

References Book of HERA Group
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WASTE TREATMENT CENTRES:
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Waste Treatment Center : ECOPARCK of Coll Cardús
Treatment Facility : Anaerobic Digestion and Compost
Tri-Mechanical Biological Sorting Composting Plants: Conporec process
Waste Treatment Centres, Selective Sorting CDW, End-of-life tires
Waste Treatment Centres in South America
Biodiester Integra (BD-i)
WTC - Waste Treatment Centre
Ecoparck of Vallès Occidental
Vacarisses (Barcelona) Spain
The WTC (CTR Vallès Occidental) is a BMT sorting facility intended for the
recovery of materials and reduction of the amount and volume of landfilled
stabilised refusal, to comply with the European Legislation
Treatment Capacity : Rest waste 245.000T/y - OFMSW 20.000T/y
ECOPARK of COLL CARDUS - Regional Waste Treatment Centre
DESCRIPTION
LOCATION
Coll Cardus ECOPARK
Vacarisses- Barcelone -Spain
INVESTMENT
90M€
CLIENT
Regional Consortium of Vallés
Occidental for Waste Management
PRODUCTION
Compost
VALORISATION
Paper- metals, plastics.
PROJECT
Construction and Operation
of the BMT Plant
OPERATION
15 years
NOMINAL CAPACITY
245,000 T/year: municipal
and household wastes
STARTUP
2010
 Installation for the treatment of selective organic fractions ORM and OFMSW :
OFMSW,=(Organic Fraction from Municipal Solid Waste).
Processing Centre of over 45,000 m² which allows optimal recovery of waste materials and
adapted energy recovery, followed by a production of compost. The ECOPARCK is built in a
privileged environment which must be preserved.
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Three phases of treatment for the selective fractions ORM and OFMSW :
Pretreatment First phase of the threes lines of treatment where the large fraction is
shredded, separated and valorised. The smaller fraction continues the next selecting process.
Stabilization: Anaerobic Digestion and energy production
The ORM - OFMSW fractions pre-treated are placed on the stabilization unit and subject to
the aerobic decomposition phase which activates and accelerates the process of fermentation
for 2-3 weeks. The biogas obtained is sent to the cogeneration engines to produce electricity.
Refining The digestate is stabilized through a process of refining and separation of refuses for
the production of quality compost.
Stabilization of refuse Rejects are treated and stabilized by the appropriate systems and
these are later pressed and baled to be landfilled.
Treatment of the organic fractions
www.heraholding.com
info@heraholding.com
WTC – Vallés
HERA HOLDING
Office in Barcelona
c/ Numancia, 185, 6th floor
08034 Barcelona
Telf. 93 205 10 10
Integrated into the environment
HERA HOLDING
Office in Madrid
Isla de Hierro, nº 7, 1st floor
28701 San Sebastián de los Reyes, Madrid
Telf. 91 736 21 77
Anaerobic Digestion and Compost Facility - Granollers
DESCRIPTION
LOCATION
Granollers, (Catalonia)
Spain
INVESTMENT
24,8M€
CLIENT
Regional Centre Vallés Oriental
STARTUP
2009
PROJECT
Conception & Construction
PRODUCTION
Electricity: 20,13MWh/y.
CAPACITY
45,000 Tons
PRODUCTION
Compost : 9,150 t/y.
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Territorial Plan Project of infrastructures for the management of municipal waste
in Catalonia, for the period 2005-2012.
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Three phases for the treatment of selective organic waste :
Pre-treatment: Preparation and refining of the organic matter for the next phases of
treatment.
Equipment used: Mechanical Shredding machine, Open bags, magnetic separator
(ferrous metals ) and Foucault current (non-ferrous).
Anaerobic Digestion: The process has two mixer-digesters with a total capacity of
6.400m³, thus producing a total of 3,64Mm3/of biogas.
Biogas is recovered by a cogeneration engine and the digestate is intended for composting.
Composting: The separated composting building has 12 tunnels for the maturation of the
digestate, systems of irrigation and forced ventilation to obtain a quality compost.
Residence time: 12 days.
The stabilized product goes through the processes of refining and removal of impurities
The plant also has a water purification system and a processing system of the gaseous
emissions with the use of chemical cleaners and biofilter.
Mechanical Pre-treatment
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Anaerobic Digestion
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Composting Tunnels
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Sorting-Composting facility in the Region of Tournan-en-Brie
France (Conporec SAS France)
INVESTMENT
29M€
LOCATION
Ozoir-la-Ferrière – FRANCE
DESCRIPTION
CONTINUOUS
BIOREACTOR
Patented
Technology
CLIENT
The SIETOM of the Region
of Tournan-en-Brie
STARTUP
2013
PROJECT of Conporec Europe
Turn-Key
Population Served
150,000 habitants
CAPACITY
65,000 T/year municipal
and household waste
PRODUCTION
Compost 15,000t/year
Turn-Key Project carried out by Conporec for the « Modernization of the
Composting Unit « of The SIETOM, Syndicat Mixte for the Removal and
Treatment of the selective domestic wastes in the region of Tournan-en-Brie,
France, who has the authority to collect and treat the waste from its 41 member
municipalities. Extension of the site : 20.600m².
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The Conporec Mechanical Biological Treatment (MBT) of the SortingComposting facility is installed inside a processing building of 7.800
m², and the treatment process comprises the following steps:
Waste Pre-treatment: Primary reception area, screening, classification of metals, plastic,
glass and separation of organic and inorganic material for the subsequent phases.
2 Rotary Bioreactors of 48 m. long. x 4,5m. Ø for accelerated decomposition of the
organic mater.
Forced Aeration Chamber and automatic turnaround system of the compost
Refining Area
The stabilized digestate goes through a second triage process of refining and
separation of refuses in order to finish the production of quality compost. (Standard
NFU 44051)
The Compost Maturation is performed in a closed and odor controlled building
to ensure the maturation in enclosed storage and the loading of compost.
Reception Area
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Refining Process
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Rotary Bioreactors
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Sorting-Composting facility of Delaware Country, (U.S.A.)
Project of Conporec Inc Canada
DESCRIPTION
CONTINUOUS
BIOREACTOR
Patented
Technology
LOCATION
Walton Village
Delaware country – New York
INVESTMENT
27M€ Ca.
CLIENT
Delaware Country Department
of Public Works
PRODUCTION
Compost 40%
Rejects 30%
PROJECT of Conporec Inc Canada
Turn-key + supervision
Yearly operation
Population Served
50,000 habitants
CAPACITY
35,000 T/year household waste
6,500 T/year Biosolids
START UP
2006
Turn-Key Project of innovative technology made by Conporec for the Project
« Design and Build of the Sorting-Composting Facility, including the process of
biosolids sludge « for the sorting and composting of municipal and domestic
waste of the Delaware Country. Extension of the site: 48,800m².
The Conporec Mechanical Biological Treatment (MBT) of this sorting
composting facility is installed inside a closed processing building of 5.800 m²,
and the treatment process includes the following steps:
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Waste reception area, including a pit for biosolids and sludge storage.
A rotary bioreactor for accelerated decomposition of the organic material.
Primary refining and sorting area for separation or inorganic materials.
A set of horizontal windrow composting corridors provided at their base with forced
air diffusers.
• Advanced secondary refining treatment for maturation of the compost.
• Storage, drying-curing area with 90 days of stay of enclosed storage
• Extensive odour control system, including a performing Biofilter
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Sorting Area
www.heraholding.com
Composting corridors
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Rotary Bioreactor
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Sorting- Composting facility of SOREL-TRACY, Quebec
Project of Conporec Inc Canada
DESCRIPTION
CONTINUOUS
BIOREACTOR
Patented
Technology
LOCATION
Sorel –Tracy , Québec -Canada
INVESTMENT
25M$ Ca.
CLIENT
Regional Municipality (RCM)
Bas-Richelieu County
PRODUCTION
Compost : 49%
Refusal : 24%
Metals, Plastics
Construction, Operation, Property
Population Served
50,000 habitants
CAPACITY
Commissioning
2006
Project of Innovative Technology based on a reactor made by Conporec for
"Construction and operation of the composting facility for the production of
compost with quality control, from domestic waste in the Sorel-Tracy Region, giving
services to the most of municipalities of Bas-Richelieu MRC (Canada). Recent changes
made in the plant can treat source separated organics, hazardous waste collected at
the collection points, construction and demolition debris, and green waste.
• Site Extension: 48.800m ²
The sorting-composting facility is installed inside a closed composting
building of 5.800 m² and the process includes the following elements:
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Waste receiving area for both household and source separated organics.
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Rotary Bioreactor to accelerate the decomposition of the organics.
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Primary sorting and refining zone for separation of inorganic materials.
Area of aerobic composting in windrow corridors under closed building with forced
aeration and mechanical-stirring/turning system of compost.
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Advanced secondary refining system to finish the compost
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Laboratory of quality control to obtain a quality marketable compost .(Norm NFU44051)
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Intensive odour control system boostered by a performing Biofilter.
Biorreactor
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Trommel
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Compost production
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Sorting-Composting facility of the MINDARIE Region (Australia)
INVESTMENT
70M$ Ca.
LOCATION
Wanneroo Industrial Zone
Australia
DESCRIPTION
CLIENT
Mindarie Regional Council (MRC)
PRODUCTION
Compost: 30.000T
TURN-KEY
Operation 20 years
Population Served
50,000 habitants
CAPACITY
Commissioning
2010
Turnkey Project made with the patented technology Conporec for the “Construction,
operation and exploitation of the sorting-composting facility" for domestic and
municipal waste treatment of the Mindarie Regional Council (Australia)
. Site Extension: 40,000m²
CONTINUOUS
BIOREACTOR
Patented
Technology
The Conporec Mechanical Biological Treatment (MBT) of the sortingcomposting facility is installed inside a closed processing building of 15.000
m², and the treatment process includes the following steps:
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Waste receiving area for both household and municipal waste.
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Two rotary bioreactors of 48 m. length x 4,5m Ø to accelerate the decomposition of
the organics
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Primary sorting and refining zone for separation of inorganic materials.
Area of aerobic composting in windrow corridors under closed building with forced
aeration and mechanical stirring-turning system.
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Advanced secondary refining system to finish the compost
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Laboratory of quality control to obtain a marketable quality compost. (Norm NFU44051)
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Intensive odour control system boostered by a performing Biofiltre.
Refining zone
www.heraholding.com
Odour Control
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Composter
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Construction and Operation of:
Waste Treatment Centres in Spain
Construction and Operation of:
Waste Treatment Centres in South America
Waste Treatment Centre : COLL CARDUS (Barcelona)
LOCATION
Coll Cardus Site - Vacarisses
AUTHORIZATIONS:
USW (Urban Solid Waste)
BIW (Banal Industrial Waste)
PROPERTY/
OPERATION:
HERA TRATESA
STATE
In operation since 1985
BIOGAS PRODUCTION
9,150 m3/year of biogas
WASTE TREATMENT:
390,000 T/year
ELECTRIC PRODUCTION:
LEACHATE TREATMENT :
Barcelona -Catalonia - Spain
16,77 MWh/year
HISTORY
Regional Centre for Industrial and Municipal Waste Treatment located in Coll Cardús site,
(Barcelona), giving high technology services to the Region of Vallés Occidental, integrating in a
single site, the full range of waste treatments: classification, characterisation, recovery, stabilization,
leachate treatment, water purification, laboratory of analysis and control.
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Technical
Aspects
106,323m3/year
The installation of 30 HA, has the following differentiated areas:
Waste receiving area:
Reception, weighing and inspection of wastes arrived and later discharged in the assigned zone.
Sorting and Recovery:
Set of operations to separate evaluable waste and recoverable materials, (paper, plastic, metal)
Control in laboratory
Characterization of wastes in order to apply the best treatment accordingly with its nature.
WTC Security Cell
Refused materials unable to be recovered are buried in the landfill security cell. In the CTR priority
is given to the recovery of by-products (gas, leachate, etc..) in order to obtain new energy
resources: biogas, heat and electricity.
Water Treatment Plant
The facility has a leachate treatment plant combined with a system of nanofiltration and reverse
osmosis, with a processing capacity of 200 m3/day.
Wastes reception and control area
www.heraholding.com
Reverse Osmosis
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Biogas filling station
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre in FUENTE ALAMO - Murcia
LOCATION
Village of Fuente Alamo
Murcia -Spain
AUTHORIZATIONS
BIW- MSW
Municipal & Industrial Waste
Non hazardous waste
PROPERTY
OPERATION:
HERA Group
STATE
In operation since
2006
CAPACITY
65,000 Tons/year
CLIENT
Medioil Levante
Waste Treatment Centre in FUENTE ALAMO, located in the Community of Murcia –
DESCRIPTION Spain.
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The WTC was built taking as reference the Integrated Environmental Authorisation
and other European and Spanish regulations in order to keep all environmental
guaranties
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The installation of 29,9 HA, has the following differentiated areas:
Reception, weighing and inspection of wastes arrived and later discharged in the
assigned zone.
Characterization of wastes in order to apply the best treatment accordingly with its
nature.
WTC Security Cell
Refused materials unable to be recovered are buried in the landfill security cell.
Water treatment
Water and leachate treatment are an integral part of the management scheme.
Controlled access
www.heraholding.com
Security Cell
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Water management
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre in PUJALT (Barcelona)
DESCRIPTION
LOCATION
Village of Pujalt (Barcelona)
Spain
AUTHORIZATIONS:
BIW (Banal Industrial
Waste)
PROPERTY/
OPERATION:
HERA TRATESA
STATE
In operation since
2004
CAPACITY
80,000Tons/year
Installation Updated
in 2008
Waste Treatment Centre of PUJALT (Barcelona), located in the region of the Anoia,
in the Community of Catalonia.
 The facility is part of the landscape restoration project of an old coal mine.
 The WTC was built taking as reference the Integrated Environmental Authorisation and
other European and Spanish regulations to keep all environmental guaranties.
• The installation of 29,9 He has the following differentiated areas:
assigned zone.
Set of operations to separate evaluable waste and recoverable materials, (paper, plastic,
metal)
nature.
WTC Security Cell
Refused materials unable to be recovered are buried in the landfill security cell
Water treatment
Landscape site restoration
www.heraholding.com
Security Cell
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Water treatment
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre in ALCAÑIZ – TERUEL
LOCATION
Alcañiz - Teruel
Spain
DESCRIPTION
AUTHORIZATIONS:
PROPERTY/
OPERATION
HERA TRATESA
STATE
In operation since
2006
CAPACITY/
Yearly treatment :
25,000 Tons/y
CLIENT:
UTE : Aragonesa of
Civil Works – Tratesa
Waste Treatment Centre in ALCAÑIZ - (Region of TERUEL), Community of
Aragón – Spain, with capacity to treat urban solid waste of industrial sectors and
neighboring villages, eliminating in this way, the risk of uncontrolled waste dumping.
The installation of 26,4 He, has the following differentiated areas:
assigned zone.
Set of operations to separate evaluable waste and recoverable materials, (paper,
plastic, metal)
nature.
WTC Security Cell
Water treatment
.
Controlled access
www.heraholding.com
Security Cell
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Water Contention
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre in PANTOJA - Toledo
LOCATION
PANTOJA
Toledo - Spain
AUTHORIZATIONS:
BIW - USW
Industrial NON
Hazardous waste
PROPRERTY/ OPERATION
HERA TRATESA
STATE
UNDER CONSTRUCTION
CAPACITY
65.000 Tons/year
CLIENT
Recovery Centre of Castilla
La Mancha
DESCRIPTION The Project of the Treatment Centre for waste management and landscape restoration
of the countryside “The Traviesas" located in Pantoja - Toledo, (Community of Castilla-La
Mancha) Spain , gives capacity to treat urban and industrial non hazardous solid waste of
industries and adjacent villages, avoiding the risk of uncontrolled dumping of waste.
 The centre of de 6,5 He, has the following differentiated areas :
Reception, weighing and inspection of wastes arrived and later discharged in the assigned
zone.
Set of operations to separate evaluable waste and recoverable materials,(paper, plastic, metal)
Characterization of wastes in order to apply the best treatment accordingly with its nature.
WTC Security Cell
Water treatment
Site Construction
www.heraholding.com
Waste receiving area
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Security Cell
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre of RCD’S INDUGARBI- Navarre
DESCRIPTION
LOCATION
Muruarte de Reta
Navarre- Spain
AUTHORIZATIONS:
Yearly extensible for:
SELECTIVE SORTING
OPERATION/MAINTENANCE
Indugarbi- GROUP HERA
STATE
In operation since:
2004
CAPACITY/
Yearly Treatment :
159.000 Tons of Sorting
300.000 Tons of Crushing
PRODUCTION
Crushed Aggregates
for construction
CDW (Construction Demolition
Waste)
Waste treatment centre of INDUGARBI , located in the Community of
Navarra, Spain, for admission and treatment of sorted industrial waste and
recovery of construction and demolition debris (RCD’s), previously submitted to
the process of recovery, valuation, crushing and cleaning of materials.
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The plant of Muruarte de Reta has an area of 27.738 m², and a capacity of
separation and selection of 300.000 Tn. year of recyclable and reusable
material. The facility is equipped with several automatic and manual processes
to ensure optimal recovery and valorisation of wastes
The plant produces high quality dry aggregates from sorting and
crushing operations with fractions of 20mm and 40mm.
These products are subject to quality controls that certify the suitability of this
recovered material for construction uses.
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Production:
Aggregates:
Sand-gravel, grits
Crushing process
www.heraholding.com
112.500 Tn./year
142.500 Tn./year
Aggregates production
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Control Centre
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Treatment Centre of end-of-life tyres INDUGARBI - Navarra
DESCRIPTION
LOCATION
Murillo el Fruto
Navarra - Spain
AUTHORIZATIONS:
OPERATION & MAINTENANCE
Indugarbi NFU’S
HERA GROUP
STATE
CAPACITY :
12,000 Tons/year
INDUGARBI PNUR
Treatment of end of life
tyres.
CER waste . Worn tires
Treatment Centre of INDUGARBI NFU’S, located at the village of Murillo el
Fruto, Community of Navarre, (Spain) , for admission, recycling, shredding, recovery
and reuse of end-life-tyres, according with the Spanish Royal Decree 1619/2005.
 Surface area of this facility : 24. 000 m²
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October 2012: HERA Group - Indugarbi NFU's got an agreement with the
American company Lehigh Technologies to introduce in Europe the micronized
technology: Micronized Rubber Powder (MRP) to reuse the rubber particles
or rubber powder.
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The Indugarbi NFU's plant of the HERA Group has been adapted to this
model of technology for the production, commercialisation and sale of
granules and powder of recovered rubber for many isolating applications, noise
and impacts reduction and as a sustainable raw material to be used in the
manufacture process of new tires and products helping to lower cost prices
and reducing by 8% the CO2 emission per tire.
.
Indugarbi NFU offers to his customers the benefits of the Closed - Loop Services
for their post manufacturing rubber processes.
End-of-life tires
www.heraholding.com
Micronized Rubber powder
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Rubber Tiles
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre of ECOBIO- CHILLAN -Chile
DESCRIPTION
LOCATION
Old Chillan -Chile
ECOBIO SITE - CHILE
AUTHORIZATIONS:
PROPERTY/OPERATION
HERA ECOBIO
HERA GROUP
UNTIL OCTOBER 2011
STATE
CAPACITY
8,5 Millions. m3 of waste
LEACHATE CAPACITY:
BIW (Banal Industrial Waste)
80m3/day
The industrial Waste Treatment of Old Chillan - Chile (South America) provides service
to different companies in the Bio Bio Region, and specifically in the industrial zone of Conception.
The site has been operated by HERA Group until October 2011.
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The facility has a surface of 22 Ha, with differentiated zones for:
Waste reception area:
Reception, weighing and inspection of wastes arrived and later discharged in the assigned zone.
Physical Chemical Treatment
For the treatment of liquid industrial waste, equipped with storage tanks, flotation and solids
removal unit.
Final disposal cell
Solid industrial wastes are buried in a special cell designed with European Standards.
Concerning the Urban Wastes plant, the rejects are confined in the landfill security
cell.
Leachate treatment plant
The facility has a reverse osmosis plant for the treatment of leachate and water with a treatment
capacity of 80 m3/day
Admission area
www.heraholding.com
Leachate Treatment
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Waste Treatment Centre NOVO MONDOÑEDO - Colombia
LOCATION
Municipality of Mosquera
Colombia
AUTHORIZATIONS:
CONSTRUCTION/OPERATION
HERA GROUP
STATE
In operation since:
2007
CAPACIY
275,000 Tons/year
Domestic Waste.
LEACHATE CAPACITY:
BIW (Banal Industrial
Waste)
500m3/day
INVESTMENT 46.000M. Pesos
HISTORY
The sanitary landfill for waste disposal of Mondoñedo - Colombia (South America)
provides service to more than 47 municipalities located in the region of Mondoñedo, for the
treatment and landfilling of non-hazardous waste as part of a project of the Inter-Municipal
Department of Cundinamarca.
The site was built according with the standards of the Ministry of Environment of Colombia and
has received Environmental Authorization for operation.
Technical
Aspects
•
The facility has a surface of 17 Ha, with differentiated zones for:
Waste Admission:
Reception, weighing and inspection of wastes arrived and later discharged in the assigned zone
Final disposal cell
Solid industrial wastes are buried in a special security cell designed with European Standards.
Concerning the Urban Wastes plant, the rejects are confined in the landfill cell.
Leachate treatment plant
The facility has a combined reverse osmosis and Nano- filtration plant for the treatment of
leachate and water produced in the process, with a treatment capacity of 500 m3/day
Security Cell
Leachate Treatment
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
WASTE TREATMENT CENTRE SAO FRANCISCO do CONDEBrazil
LOCATION
Sao Francisco do Conde
SALVADOR DE BAHÍA
Brazil
CLIENT:
HERA AMBIENTAL
CONTRUCTION/OPERATION :
GROUP HERA
STATE
In operation since
2009
CAPACITY
20,000,000 Tons
Domestic Waste
LEACHATE
CAPACITY:
130 m3 /day in 2013
HISTORY
The project for the sanitary landfill of Sao Francisco do Conde , Brazil, was designed to
cover the needs of urban waste landfilling disposal in the area of influence of the installation.
HERA has performed the works of construction of the Municipal Solid Waste of the site of Sao
Francisco do Comte and has operated this waste treatment center since the beginning of its
activity.
The security cells were built in strict compliance of the Brazilian environmental standards .
The activity of this Site started in July 2009
Technical
Aspects
The process consists of:
Admission Zone
Reception, weighing and inspection of wastes arrived and later discharged in the assigned
zone
Water Treatment
The treatment of the water stocked in two basins is carried out by a reverse osmosis system.
At present, the water-leachate treatment plant treats a capacity of 130m3 day.
Training and social awareness
Like any other recovery centre of Hera Group, the site has the mission to
rise awareness and training of citizens towards the Environment
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Industrial Waste Treatment Complex of PLANALTO NORD
Rio Negrinho – Brasil
HISTORY
LOCATION
Rio Negrinho, Santa Catarina
Brazil
CLIENT:
HERA SUL
OPERATION :
GROUP HERA
STATE
CAPACITY
3,000,000 Tons
EXTENSIBLE to 5,000,000 Tons
INDUSTRIAL WASTE
LEACHATE CAPACITY :
80m3/ day
HERA acquired the Industrial Waste Treatment complex of Plan Alto North during the year
2009. These facilities have a large portfolio of clients and industries and give services to
industries of the area of Planalto North. The landfill site admits waste of class I and class II.
This treatment complex is equipped with the following facilities: Laboratory,
Covered storage areas, Waste landfilling cells for waste type I and type II.
Technical
Aspects
Waste Transfer zones, under covered structures, Administration Building, Auxiliary Installations
The process consists of :
Admission area :
Reception, weighing and inspection of urban and industrial waste arrived and later discharged into
the treatment unit assigned.
Physical-Chemical Treatment:
The plant has a physical-chemical treatment unit equipped with storage tanks, flotation and solids
removal unit, for the process of the incoming chemical industrial liquid waste.
Final Disposal Landfill Cell
Industrial solid wastes are buried in a special cell designed with European standards.
Water treatment plant
The facility has a leachate treatment plant with a reverse osmosis system for a treatment capacity
of 80 m3/day.
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Industrial Waste Treatment Complex of Buenos Aires
- Argentina
A
HISTORY
Technical
Aspects
LOCATION
Zarate –Buenos Aires
Argentina
INVESTMENT
OPERATION :
HERA GROUP
STATE
CAPACITY
•7,8 Millions m3
• INDUSTRIAL WASTE
CLIENT:
HERA AILINCO
HERA acquired this complex for Special Waste Treatment of Buenos Aires during the
year 1999 to provide services to industrial plants in the area of Buenos Aires.
This facility has a landfill security cell.
The site was built according to the standards of the Ministry of the Environment of Argentina,
following the Environmental Authorization for operation.
•
The installation of 134 hectares, has differentiated zones for incineration,
stabilization, treatment of PBC and final disposal cell .
Admission and Classification:
Receiving, weighing and inspection of the industrial waste arrived. Waste storage to be later
sent to the treatment assigned.
Incineration Unit:
Rotary Kiln: Capacity 1500 kg / hour (for solid, liquid and sludge)
Kiln temperature: 950-1200 ° C.
Temperature of the secondary combustion chamber: 1050-1250 ° C.
Dry and wet Gas purification system
Industrial effluent treatment:
Physical-chemical processes of : neutralization,
flocculation, sedimentation, and filtration.
Treatment of leachates generated in the landfill cell.
Treatment of internal and external industrial effluents .
Treatment of PCBs
precipitation,
Stabilisation unit :
Physical changes are caused in/ or the content of the
wastes to make them suitable for disposal.
Waste Final disposal :
Incineration ash.
Non-incinerable waste
Waste coming from other process
Waste final disposal cell
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Degassing of the landfill site of HASARS - Mexico
LOCATION
Picachos; Municipality of Zapopan,
Jalisco; Mexico
INVESTMENT
CONSTRUCTION :
HERA GROUP
STATE
In operation since: 2009
OPERATED BY:
HERA Group until 2011
CAPACITY
•800,000 Tons CO2 / 7 years
•3,100,000 Tons of waste
HISTORY

CLIENT:
TEAVME
(Tecnicas Avanzadas
Medioambientales)
HERA, through its Mexican subsidiary company TAM, began in 2006 the certification
process of a CDM project for degassing the landfill site of Hasars:
- Hasars Landfill Gas Project 1240 UNFCCC
The drilling of the gas wells and installation of equipments began in 2008 and the inauguration
of the facility and commissioning of the plant was completed in 2009. The landfill has been
operated by Hera until 2011.
Technical
Aspects
•
The degasification system is installed in the landfill of Hasars. This site has an
extension of 100 hectares and a minimum mass of 3,100,000 Tons of buried
wastes.
Civil Works done in these installations
Coverage improvement of each closed cells to prevent gas emissions into the atmosphere,
the construction of a network of biogas extraction wells, the installation of an active biogas
extraction system, installation of a degassing system, and the incineration of biogas.
Advantages
Optimisation of the biogas production.
Reduction of the greenhouse effect by destruction of methane.
Commitments
The optimization of the control of biogas production.
Maintain and increase, if necessary, the extraction wells.
Operation of the degassing and incineration system.
Change the operating parameters according to the biogas generation.
Billing and reimbursement of RECs generated
Note: CDM: = Clean Developmentt Mechanism
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
WASTE & LEACHATE TREATMENT FACILITY :
DOÑA JUANA- Colombia
LOCATION
BOGOTA
Colombia
CLIENT:
STL
BOGOTA TOWN HALL
OPERATION :
GROUP HERA
STATE
CAPACITY
8 l/s expandable to 21 l/s
LEACHATE CAPACITY:
120m3/day
Capacity Extension: 2013
21/s.
HISTORY
The Bogota Town Hall to solve the problem of leachates generated in the sanitary landfill of
Doña JUANA, Colombia, dealing with 6,000 Tons of MSW per day, issued an international
tender for the project "Design, construction and operation for the leachate treatment
plant of Doña Juana. '
HERA, having won the international tender, carried out the design, construction and operation of
the project.
Technical
Aspects
The site has currently completed the extension phase to reach a capacity of 21l/s.
The process consists of:
Physical-Chemical Treatment:
Recovery of heavy metals by chemical precipitation, with fast mixing chambers - flocculation and
decantation systems, control of chemical additives and purge of sludge.
Biological Treatment :
The scheme of this management integrates the process of elimination of organic matter and
ammonia recovery under the form of atmospheric nitrogen. The aerobic reactor has a volume of
16.084 m3 distributed in two units. The treatment capacity is 8,400 kg BOD5 /day
Air blowers
The insufflation of oxygen is carried out through the air blowers with a
nominal capacity of 24.150 m3 unit /h. The airflow is distributed through the
6.040 membrane diffusers
Sludge Dehydration :
The thickened sludge is dried by two centrifuges pumps, releasing a
dryness higher than 45%, and disposed in a special cell.
sequedad
Laboratory Test:
For monitoring leachate treatment, the plant is equipped with a complete
laboratory of analysis and chromatography.
Rejection
The treated leachate is discharged into the course of the river Tunjuelo:
Removal of BOD5 greater than 99.3%.
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
LANDFILL Site for Municipal and similar Waste in
Campana-Argentina
HISTORY
LOCATION
CAMPANA, Buenos Aires
Argentina
INVESTMENT
OPERATION :
HERA GROUP
STATE
CLOSURE
CAPACITY
• 5,3 Millions m3
Domestic and
industrial waste
CLIENT:
HERA ZARATE
CAMPANA
HERA acquired the sanitary landfill of Zarate-Campana, in Buenos Aires, during the year 1999
to provide services to the provincial network of Zarate, Campana, Escobar, Pilar, Tortuguitas Garin,
for waste disposal from non-hazardous domestic and commercial waste.
The landfill site covers an area of 75 hectares, formed by waterproofed cells, built up forming a
slope, thus allowing control of the structural stability and avoiding erosion areas.
The site was built according to the standards of the Ministry of the Environment of Argentina
following the Environmental Authorization for operation and has rendered service until 2003, for:
Admission
Receiving, weighing and inspection of the domestic and industrial waste arrived. Waste storage and
later sent to the treatment assigned.
For the treatment of industrial liquid waste, equipped with storage tanks, flotation and solids
removal.
Water Treatment
The facility includes ponds for collection of water and leachates that are processed through a reverse
osmosis system.
Present Status: exhausted capacity: CLOSED
Security Cell
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Zarate-Campana Landfill
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
PILOT PLANT : LOW COST BIODIGESTER INTEGRA
LOCATION
Coll Cardús - Vacarisses
ECO-INNOVACIÓN
PROJECT
BUILD / OPERATION:
HERA GROUP
STATE
UNDER CONSTRUCTION
CAPACITY
4 x 2.000Tons.
Patented
Technology
Barcelona - Catalonia -Spain
Low Cost Advanced Anaerobic Digestion Technology. Reduced Capex and sustainable Opex
Partial Solution, integrated in a large complex of waste with a modular and compact system.
Suitable for ORM (or waste with an important organic load)
BD-i= (Bio Digester-integra)
Design:
BD-i Plateau
BD-i Valley
Treatment Capacity
4 x 2.000 T.
40.000 T
Location
Top zone of C.L.
Treasure Zone
Cicle
½ - 1 – 2 years
8 years
Investment
200.000€
400.000€
High
4m
17 m
Strata
1 x 3,5 m
4x4m
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Treatment of sewage sludge and concentrated
leachate :

ALXIMIX Plant in Spain
ALXIMIX Treatment plant for Sludge and Concentrates
DESCRIPTION
LOCATION
COLL CARDUS - Vacarisses
Spain
INVESTMENT
5M€
CLIENT
HERA AMASA
START UP
2009 -2010
Treatment CAPACITY:
Plant 1:24,000 T/y Sewage Sludge
100 T sludge/day
PRODUCTION:
NEUTRAL
CONSUMATION:
LIME
Treatment CAPACITY
Plant 2: 35,000 T/y leachate
200 m³3/leachate per day
ALXIMIX:
Patented Technology
ALXIMIX is an ecological engineering process to transform sewage sludge and leachate
concentrate into new feedstock materials for industries
The Alximix flexible system is a unique technology to treat many municipal and industrial wastes:
Solid, Pasty, Liquids
The sludge are mixed with lime in a first reactor at a high speed, making an homogeneous mixing.
Sludge are stabilized in the second reactor, starting to rise in temperature by the simple
physicochemical effect of lime. If there was not the third reactor (ALXIMIX), the process would stop
giving only simple classic limed sludge
Upon entering the ALXIMIX, this mixture during the reaction undergoes an exponential effect that,
while vaporizing the water contained in the sludge, consumes all the organic part to deliver
immediately at the reactor outlet a fine dry powder, the NEUTRAL, similar to a calcium hydroxide .
Photo 2: Obtaining a NEUTRAL product able to be sent to cement plants to be used as a raw
material for cement kilns.
Photo 3: Lime is stored in silos (depending on the capacity of delivery -
Scrubber Filter
www.heraholding.com
NEUTRAL production
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
Stockage silos
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Management and Operation of:
Special hazardous Waste Treatment Centres
MANAGEMENT OF SPECIAL HAZARDOUS WASTE :
RECOVERY OF PRECIOUS METALS
LQ
LOCATION:
SANTANDER
Spain
SERVICE MANAGER
HERA AGRISA
CLIENT:
AGRISA WASTE TRANSFER CENTRE
START UP SERVICE
2010
INDUSTRIAL SECTOR:
SPECIAL HAZARDOUS WASTE
CAPACITY:
>300,000 Kg./ year
DESCRIPTION
PHOTOCHEMICAL WASTE TREATMENT PLANT
HERA provides recovery and valorisation of precious metals from all kinds of waste, such as
photographic developing solutions, radiographs and X rays plates, and plastics, PET and
polyester recycling
AGRISA PLANT, AGRISA is the company that manages this hazardous waste treatment
centre, specialized in obtaining photochemical silver through its valorisation and recovery of
silver from the silvery plates, through the processes of dissolution of silver salts, melting and
refining of silver contained in liquids.
Technology applied for the treatment: ELECTROLYSIS PROCESSES AND SILVER
REFINING
Treatment capacity :
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
>300,000 Kg/year
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
MANAGEMENT OF SPECIAL HAZARDOUS WASTE :
TRANSFER AND TREATMENT CENTRE
LQ
LOCATION:
CERCEDA
GALICIA -Spain
SERVICE MANAGER
HERA ALANSU
CLIENT:
ALANSU -WASTE TRANSFER
CENTRE
START UP SERVICE
2010
INDUSTRIAL SECTOR:
CAPACITY:
10,000 Tn/year
DESCRIPTION
TRANSFER PLAN OF SPECIAL HAZARDOUS WASTE
,
ALANSU PLANT : FOR LOGISTIC ACTIVITIES OF 7.000 INDUSTRIAL CLIENTS
Type of customers:
Automotive Car sector, Dry Cleaners, Construction Industries, Mechanization
Industries
At present HERA has transfer plants in: Madrid, Toledo, Palencia, Seville, Galicia,
Gijon (Spain) and in Coronel (Chile).
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
MANAGEMENT OF CHEMICAL WASTE:
RECOVERY OF PAINTS AND SOLVENTS
LQ
LOCATION:
Venta de Baños
Palencia - Spain
SERVICE MANAGER
HERA INDURECO
RECOVERY CENTRE FOR
START UP SERVICE
2008
INDUSTRIAL SECTOR:
CHEMICAL
CAPACITY:
40,600 T/year
DESCRIPTION PLANT FOR STORAGE AND TREATMENT OF CHEMICAL WASTE
INDURECO PLANT: INDURECO manages this treatment centre for recovery, storage
and special treatment for used and expired paints and solvents, located in the
municipality of VENTA DE BAÑOS (Palencia)
Technology applied for the treatment:
RECOVERY OF PAINTS AND SOLVENTS
Treatment capacity:
40,600 Tons/year
INDURECO PROCESS :
Control and Analysis, Homogenization,
Distillation
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
References Book HERA Group
Management and Operation of:

MANAGEMENT OF STEEL DUST
Oxidos Recumet Process
STEEL BRIQUETTES Manufacturing Facility in
NERVACERO, S.A.
LQ
LOCATION:
Portugalete - BISCAY
Spain
SERVICE FACTORY
HERA - ÓXIDOS RECUMENT
CLIENT:
CELSA GROUP
START UP SERVICE :
2011
SECTOR:
STEEL FACTORY
PATENTED TECNOLOGY
CAPACITY
DESCRIPTION
Steel Briquette production Plant in Nervacero, S.A.
By the introduction of self-reducing briquettes made from steel powder to feed the
electric arc furnace, the following advantages are obtained:
 Minimize the production of steel dust by recovering the iron portion and slagging.
 Increasing the Zn content in the resulting powder.
The implementation of this technology has allowed to declassify as hazardous waste
the resulting powder, turning it into a secondary raw material.
The briquette factory plant was built on a small plot, next to the fume purification filter.
The steel powder collected in the refining system is stored in a silo. From there is carried
to the briquette plant, by a conveyor or tanker-trucks
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77
Controlling WAREHOUSE of STEEL BRIQUETTE
in NERVACERO, S.A.
LQ
LOCATION:
Portugalete - BISCAY
Spain
SERVICE FACTORY
HERA - ÓXIDOS RECUMENT
CLIENT:
CELSA GROUP
START UP SERVICE :
2011
SECTOR:
STEEL FACTORY
PATENTED TECNOLOGY
CAPACITY
DESCRIPTION
Steel Briquette production Plant in Nervacero, S.A.
By means of a sieve the briquettes are separated from the mixed fines and larger pieces. These
are returned to the system for being reprocessed.
Slightly raising the temperature of the briquettes is obtained an acceleration in their maturation.
For their transportation, the briquettes are loaded into containers to continue in them the
maturation process and later be deposited in the warehouse where the maturation process is
finished.
After maturation they are suitable for being loaded into the additive dosing systems of the steel
mill.
The powder enhanced through the introduction of briquettes in the arc furnace is collected
in the purifying fumes system of the steel mill and removed and translated in containers to the
adaptation facilities, where the chloride and fluorides are removed, making them suitable for
Oxidos Recumet use them in the production lines of electrolytic zinc.
www.heraholding.com
HERA HOLDING
Office in Barcelona
08034 Barcelona
Telf. 93 205 10 10
HERA HOLDING
Office in Madrid
Telf. 91 736 21 77

Waste Treatment Centre

Transcription

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