Rail Assembly Fig
Transcription
Rail Assembly Fig
1/11/2005 EX40 & EX60 SLIDING TABLES Thank you for choosing an EXAKTOR® Sliding Table. This Sliding Table has been designed to function as a perfect upgrade for contractor and cabinet-style table saws whose owners expect accuracy with every table saw cut made. The benefits of you owning an EXAKTOR® Sliding Table are: • • • • • • • • • Quick Release Bracket for removal and/or attachment of the table to other machines. Toggle Hold-Down Clamp to hold work down on the table and against the fence. Two movable Work Stops for making repetitive cuts that are accurate every time. Two telescopic Extensions and a Stainless Steel Panel provide support for your larger panels. Inserts can be installed in the top of the table as additional support for shorter work pieces. Optional Outboard Roller for ease of sliding your work onto the table. Sealed Bearings that run on Stainless Steel Guide Rails for smooth table travel. Steel Frame and Legs have baked-on powder coat paint surface for durability. Workmanship and Material are guaranteed for as long as you own the Sliding Table. Prior to installation of the EXAKTOR® Sliding Table please take the time to read this manual and then familiarize yourself with the parts that are used in the assembly of the sliding table. If you have questions or if you feel there are parts of this manual that need clarification, you are encouraged to let us know. You can contact EXAKTOR Tools Ltd 326 Watline Avenue Mississauga, Ontario L4Z 1X2 Canada Tel: 905-568-4459 Fax: 905-568-4059 210 South Eighth Street Lewiston, New York 14092 USA Tel: 800-387-9789 info.exaktortools.com 1 1/11/2005 TABLE SAW SAFETY 1. To prevent accidents keep safety in mind while you work 2. Use the safety guards installed on powered equipment, they are for your protection. 3. When working on powered equipment keep fingers away from saw blades and cutters. 4. Wear safety goggles to prevent injuries from flying wood chips and saw dust. 5. Wear headphones to protect your hearing. 6. Consider installing a dust vacuum to reduce the amount of airborne dust in your workshop. 7. Don’t wear loose clothing, such as neckties or shirts with loose sleeves, or jewelry, such as rings, necklaces or bracelets when working on power equipment. 8. Tie back long hair to prevent it from getting caught in powered equipment. 9. Keep work areas clean. Cluttered areas invite accidents. 10. Do not force work though the machine. Tools work better and are safer when they work at their own speed. 11. Do not overreach. Keep proper footing and balance at all times. 12. Do not reach behind the machine to grab a cutoff piece. If the wood binds behind against the blade or cutter it will kick back faster than you can let go. 13. Disconnect the machine from electrical power before servicing and changing accessories, such as blades and cutters. 14. Never leave the machine running unattended – turn the power off. Do not leave the machine until it comes to a complete stop. 15. Do not operate the machine if you are mentally or physically fatigued. 16. If there is something that you do not understand, do not operate the machine! Ask for help first. These safety rules do not cover every situation in a workshop. Consider your conditions when setting up and using your EXAKTOR® Sliding Table. WARNING: NO PART OF THIS MANUAL MAY BE REPRODUCED IN ANY FORM WITHOUT THE WRITTEN APPROVAL OF EXAKTOR® TOOLS LTD. © EXAKTOR® Tools Ltd, 2004 2 1/11/2005 Rail Assembly Fig. 1A Steps 1A to 6A are for Model EX40 ONLY Caution! When using ratchets, wrenches and other leveraged tools for tightening screws and/or bolts, be careful not to over-tighten. NOTE: In these instructions the ‘front’ of the machine always refers to where the operator normally stands. Step 1A Fig 1A Table Saw Installation: There are two possible ways to install the EX40 Sliding Table for use with a table saw. 1. You can attach the Mounting Plate (#3A) to the lip of the left hand extension wing by drilling two holes in the lip of the wing, or 2. by first removing the extension wing and attaching the Mounting Plate to the edge of the saw’s table. NOTE: When bolted to the saw, the Mounting Plate must be at 90° to the table surface of the machine. If the edge of the machine’s table is not square, the Mounting Plate must be shimmed. Step 2A Fig. 1A Using two ¼-28x½” Hex Head Bolts (#10) fasten the Inner Rear Bracket (#16) to the underside of the Inner Rail Tube (#1). If your work consists of cutting panels with a Melamine finish, it is suggested to minimize vibration in the work piece, that the Mounting Plate be attached as close to the saw blade as possible by first removing the left hand extension wing. NOTE: The left hand end of the front and rear guide rails for the saw’s rip fence cannot project to the left of the saw’s table to which the Mounting Plate is to be attached. The rails must be moved to the right or be cut off accordingly. Position the Mounting Plate so that it is more or less centered on the saw blade arbor. Attach the Mounting Plate approximately 1/8” below the top surface of the saw’s table. Step 3A Fig. 1A Matching the six holes in the mounting Bracket (#3B) with the six holes in the underside of the Inner Rail Tube, Use ¼-28x½” Hex Head Bolts (#10) to fasten the Mounting Bracket to the Inner Rail tube. Check the alignment of the boltholes. If the existing holes in the Mounting Plate do not fit your table saw, drill the necessary holes in the Mounting Plate, or in the edge of the saw’s table. Fasten the Mounting Plate to the saw’s table using the bolts* (see Fig. 1A) from the previously removed extension wing or other appropriate fasteners to fit your saw’s table. 3 1/11/2005 4 1/11/2005 Step 4A Fig. 1A Match the four holes in the Rear Outer Leg Mount (#6) with the four holes in the underside of the Outer Rail Tube (#2). Fasten using ¼-28x½” Hex Head Bolts (#10). Fasten the Front Outer Leg Mount (#5) to the underside of the Outer Rail Tube with three Hex Head Bolts (#10). Step 5A Fig. 1A Insert Legs (#7) into the Leg Mounts (#5&6) and snug the ¼-20x⅜” Set Screws (#11) to be tightened later. Attach the Rear Cross Brace (#15) and the two diagonal braces (#8) between the rail assemblies using 5/16-18x¾” Hex Head Bolts (#12) and Square Nuts (#13). Snug up and tighten later. Refer to Fig. 1A for brace locations. Step 6A Fig. 1A Attach Mounting Bracket (#3B) to the Mounting Plate (#3A) and secure with two ¼-20 x 1” Button Head Bolts (#67) and T-knobs (#44). 5 1/11/2005 Rail Assembly Fig. 1B Steps 1B to 6B are for Model EX60 ONLY extension wing or other appropriate fasteners to fit your saw’s table. Caution! When using ratchets, wrenches and other leveraged tools for tightening screws and/or bolts, be careful not to over-tighten. NOTE: In these instructions the ‘front’ of the machine always refers to where the operator normally stands. Step 1B Fig. 1B Table Saw Installation: There are two possible ways to install the EX40 Sliding Table for use with a table saw. 3. You can attach the Mounting Plate (#3A) to the lip of the left hand extension wing by drilling two holes in the lip of the wing, or 4. by first removing the extension wing and attaching the Mounting Plate to the edge of the saw’s table. If your work consists of cutting panels with a Melamine finish, it is suggested to minimize vibration in the work piece, that the Mounting Plate be attached as close to the saw blade as possible by first removing the left hand extension wing. NOTE: The left hand end of the front and rear guide rails for the saw’s rip fence cannot project to the left of the saw’s table to which the Mounting Plate is to be attached. The rails must be moved to the right or be cut off accordingly. Position the Mounting Plate so that it is more or less centered on the saw blade arbor. Attach the Mounting Plate approximately 1/8” below the top surface of the saw’s table. NOTE: When bolted to the saw the Mounting Plate must be at 90° to the table surface of the machine. If the edge of the machine’s table is not square, the Mounting Plate must be shimmed. Guide Rail Assembly IMPORTANT! Refer to Fig. 1B Note that the mounting surface ‘steps up’ from the triangular surface on part #4 and ‘steps down’ on part #5. These parts are not interchangeable. Do not confuse them. Step 2B Fig. 1B Fasten the Rear Inner Leg Mount (#4), using the row of holes closest to the bend in the mount, to the underside of the Inner Rail Tube (#1) with ¼-28x½” Hex head bolts (#10). Insert a Leg (#7) into the Leg Mount and temporarily snug the Set Screws (#11). Step 3B Fig. 1B Matching the six holes in the mounting Bracket (#3B) with the six holes in the underside of the Inner Rail Tube, Use ¼-28 x ½” Hex Head Bolts (#10) to fasten the Bracket to the Rail Tube. Check the alignment of the boltholes. If the existing holes in the Mounting Plate do not fit your table saw, drill the necessary holes in the Mounting Plate, or in the edge of the saw’s table. Fasten the Mounting Plate to the saw’s table using the bolts* (see Fig. 1A) from the previously removed 6 1/11/2005 7 1/11/2005 Step 4B Fig. 1B Match the four holes in the Rear Outer Leg Mount (#6) with the four holes in the underside of the Outer Rail Tube (#2). Fasten using ¼-28 x ½” Hex Head Bolts (#10). Fasten the Front Outer Leg Mount (#5) to the underside of the Outer Rail Tube with three ¼“ Hex Head Bolts (#10). Step 5B Fig. 1B Insert Legs (#7) into the Leg Mounts (#5&6) and snug the Set Screws (#11) to be tightened later. Attach the three diagonal braces (#8) between the rails assemblies using a 5/16-18 x ¾” Hex Head Bolts (#12) and Square Nuts (#13). Snug up and tighten later. Refer to Fig. 1B for brace locations. Step 6B Fig. 1B Attach Mounting Bracket (#3B) to the Mounting Plate (#3A) and secure with two ¼-20 x 1” Button Head Bolts (#67) and T-knobs (#44). 8 1/11/2005 Table Assembly For EX40 & EX60 Step 7 Fig. 2 The Lower Lip (#21) is attached to the inboard edge of the Table (#20) using two ¼-20 x 1¼” Socket head bolts (#27). Do not tighten. Step 8 Fig. 2 To attach the Angle Adjustment Rail (#23) to the side of the Table (#20). Place a ¼” Lock Washers (#38) and a ¼” Flat Washers (#31) on two ¼-20 x ¾” Hex Head Bolts (#29A). Insert through holes in table. See Fig. #2. Thread a T-nut (#48) on each Hex Head bolt leaving enough space between the edge of the Table and the T-nut to be able to slide the Angle Adjustment Rail onto the T-nuts. Note: The top surface of the Angle Adjustment Rail must be installed in the same plane and be flush with the top of, and be centered on, the Table. Tighten the Hex Head Bolts. Step 10 Fig. 2 Thread a Stop (#18) through the Stop Tab (#26) and into the Wing Nut (#35). Place the Spring Washer (#33) on the boss on the front edge of the Table. Place the Stop Tab on the boss and secure with a 5/1618 x ¾” Hex Head Bolt (#12) and a 5/16” Flat Washer (#32) so that the flat head of the Stop is facing towards the Table. A fence Stop assembly is also mounted on the boss at the rear edge of the Table. Step 11 Fig. 3 Assemble the two Lower Bearings. Each consists of a small Bearing (#17), Lower Bearing Bracket (#39), ¼” Button Head Bolt (#67), two Lock Washers (#38), Washer (#31) and Lock Nut (#34). Step 9 Fig. 2 Thread a Locking Lever (#36) with ¼” Washers (#31) into Table Mounts (#25). Attach the Table Mounts to the front and rear edge of the Table (#20) using two ¼-20 x ½” Button head Bolts (#30) and ¼” Washers (#31). Step 12 Fig. 3 Using ¼-20 x x1¼” Button Head Bolts (#68), Flat Washer (#31), Bearing Spacers (#61) and Lock Nuts (#34), attach the Lower Bearing Assemblies and two outboard horizontal Bearings (#60A) under the outboard (left) side of the Table (#20). 9 1/11/2005 10 1/11/2005 11 1/11/2005 Step 13 Slide the Table onto the end of the two Guide Rails, ensuring that the lower Lip (#21) is hooked under the Inner Rail Tube (#1) and the Lower Bearings (#17) are underneath the Outer Rail Tube (#2). Step 14 Fig. 1 Attach Rubber Bumpers (#9) at each end of the Outer Rail, using 8-32 x ½” Phillips Screws (#14). Step15 Fig. 2 Attach Wiper Brushes (#70) to the front and rear edges of the Table using 8-32 x ½” Phillips Screws (#14). Adjust the brushes to touch the top surface of the Outer Guide Rail. Adjustments The Inboard Horizontal Bearings (#60B) are factory installed using ¼-20 x 1” Button Head Bolts (#67), Bearing Spacers (#61) and Eccentric Adjusters (#62). With Bolts ‘finger tight’ turn and hold the Adjusters to position the Bearings against the inner side of the Outer Rail Tube (#2). Then tighten the Bolts. Position the Lower Bearings (#17) so they touch the underside of the Outer Rail Tube, Ensure that the table slides freely. If desired you can increase drag by adjusting the Bolts (#27) holding the Lower Lip (#21) which rubs against the underside of the Inner Rail Tube (#1). To prevent the Bolts loosening, due to vibration, Secure with NyLock Nuts (#34). With the Table on the Guide Rails, position the factory installed Brake Lever (#63) by turning its Eccentric Adjuster (#62) and securing it with Bolt (#67). When the Brake Lever is pulled towards the front of the Table it should lock against the Outer Rail Tube and prevent the Table from sliding. 12 1/11/2005 Fence Assembly for EX40 & EX60 Step 16 Fig. 4 the top surface of the Angle Adjustment Rail (#23). Snug up the T-Locking Knob (#44). Assemble Locking Lever (#36), Washers (#19 & #31), ¼-20 x ¾” Hex Head Bolt (#29), and T-nut (#48) to a Fence Mount (#43). Slide one of these assemblies into each end of the T-slot in the backside of the Fence (#40). Step 17 Fig. 4 The Toggle Clamp (#57) is screwed into the Clamping Bar (#56) and held in position by its jam nut. NOTE: The top surface of the Clamping Bar is stamped with a ‘T’. The Pivot Post (#59) is inserted through the Clamping Bar (#56), which is held in place by a Locking Lever (#36). Set the Fence (#40) on the Table (#20). At the right hand end of the Fence, align the Fence Mount (#43) and the Table Mount (#25). Drop the Pivot Post, with the O-Ring above the Fence Mount, through the aligned mounts. Snug the ¼-20 x ¾” Bolt (#29) on the Fence Mount for a close fit. The lower end of the Pivot Post is held secure in the Table Mount by tightening the Locking Lever (#36) that clamps the lower end of the Pivot Post. Step 18 Fig. 4 Insert Carriage Bolt (#45) through the Locking Plate (#75), and the Locking Tube (#47) which, in turn, is inserted though the Fence Mount (#43). Swing the Fence and slide the Locking Plate into the T-slot on NOTE: To prevent damage to the top surface of the Angle Adjustment Rail, the lower end of the Locking Tube should be made flush with the lower surface of the Fence Mount and held there by tightening the Hex Head Bolt (#29). Step 19 Fig. 4 Insert the Extension Bars (#42) into the outboard end of the Fence ($40) and into the front end of the Angle Adjustment Rail (#23) and secure them with Thumb Screws (#54). Place the Extension Blocks (#46) on the exposed end of the Extension Bars and secure with Thumb Screws (#54). Step 20 Fig. 4 Assemble the Flip Stops as indicated using a Flip Stop Mount (#50), 1-1/8” Locking Lever (#53), 6mm Flat Washer (#19), T-nut (#48), ⅜” Shoulder Bolt (#51), Flip Stop Finger (#49), Wave Washer (#33) and NyLock Nut (#52). Step 21 Fig. 4 Install the assembled Flip Stops on the Fence by sliding the T-nut (#48) into the T-slot on the top surface of the Fence (#40). The Flip Stops can be held in position by tightening the Locking Lever (#53). 13 1/11/2005 14 1/11/2005 Set-up: Getting the Sliding Table level with the top of the saw table. With the Fence installed at the front edge of the sliding table, position the Table so that the Fence is at the front edge of the saw’s table. Slide the right hand end of the Fence to the side of the miter guide slot in the saw table. Secure the Fence to the sliding table. Push the sliding table towards the rear of the table saw. The bottom of the fence should just clear and remain parallel to the top of the top surface of the saw’s table. This can be accomplished by adjusting the height of the legs (#7) in their Leg Mounts (#4,5 & 6) and the height of the Mounting Plate (#3a) that is attached to the edge of the saw table. 20 x ¾” Hex Head Bolts (#29C), which are threaded into the backside of the Fence (#40). NOTE: When you change saw blades, the thickness of the blade can vary from one saw blade to the next. If you are relying on the measuring tape for accuracy remember to adjust the Tape Slide accordingly. Also, the right hand end of the Fence should track the full length of the miter guide slot and not drift to the right or left of the slot. To adjust for this: Loosen the Hex Head Bolts (#12) that hold the Braces to the Front and Rear Outer Leg Mounts (#5 & 6) and shift the Outer Rail Tube (#2) to the left or right as required. Re-tighten the Hex Head Bolts. Check the tracking. Re-adjust as required. NOTE: When making this adjustment, make sure that the sliding table does not bind against the Inner Rail Tube. Adjustments: Using a square set the Fence 90° to the saw blade. Turn the Stop Tab (#26) to the vertical position and adjust the Stop (#18) to stop the Fence in this position. Lock the Stop with the Wing Nut (#35). The Stop Tab can be turned down when the 90° stop position is not required. Insert the Degree Slide (#24) into the top of the Angle Adjustment Rail (#23). The Degree Slide is held in place with two Hex Head Bolts (#29B see Fig.2) that are threaded into the inboard side of the Angle Adjustment Rail. With the Fence at 90° to the saw blade adjust the Degree Slide and/or the Angle Adjustment Rail so the ‘0’ degree mark is in line with the face of the Fence. Affix the adhesive Measuring Tape (#55) to the Tape Measure Slide (#41). To set the Measuring Tape on the Fence, you may want to start the tape at the 1” mark, as you are not likely to have the right hand end of the Fence touching the left side of the saw blade. The Tape Measure Slide is held in position by two ¼- 15 1/11/2005 Using the Sliding Table with the table saw. NOTE: In these instructions, the ‘front end’ of the Table refers to the front side of the front side of the assembled sliding table where the operator normally stands. The fence on the sliding table can be positioned at either the front or back of the table. Both ends of the table are equipped with fence pivot and stop tab assemblies. When viewed from the front of the sliding table the fence pivots are located at both the front and back right hand corner of the table. When the fence is moved from the front to the back end of the table, the position of the Locking Tube Assembly and the Pivot Post Assembly are switched. When crosscutting with the fence positioned at the front end of the table, the EX60 Sliding Table will crosscut approximately 35” the EX40 27”. With the table saw turned-off and the saw blade at a complete standstill, pull the sliding table as far to the front as is possible and place the material to be cut against the face of the fence, making sure that the material to be cut is well in front of the saw blade. Use the toggle clamp to secure the material to be cut, making sure that the material cannot move or shift out of position. When crosscutting with the fence positioned at the back end of the sliding table, the EX60 sliding table will crosscut approximately 62”. With approximately 52” of the material clearing the rear of a 10” saw blade. With the EX40, 39” will clear the blade. In both cases another 10” will be cut, and remain alongside the blade. With the fence positioned at the rear of the sliding table and the face of the fence pulled in front of the saw blade, use the brake lever to hold the sliding table in position. Place the material to be cut on the sliding table, pushed against the face of the fence. With the toggle clamp, secure the material, making sure that it cannot move or shift out of position. If the material being cut is wider than the sliding table is deep, the extension bar and block can be pulled out from the front end of the angle adjustment rail and be locked in position, to support the material that overhangs the front end of the sliding table. Only when the material to be cut is in place and secured with the toggle clamp, turn on the saw. Keep both hands and all loose clothing well away from the revolving saw blade. To make the cut, push the work piece and the brake lever will release. If necessary, or when required, the fence can be removed and the sliding table can be locked in position on the guide rail tubes. ********************************************************* The sides of the cross members in the EX40 and EX60 Sliding Tables have ledges that can be used to support shop made inserts. These will prove to be helpful when it is desirable to have part, or all, of the top of the table filled in. The inserts, constructed from ¾” thick MDF or plywood, and covered with a plastic laminate, will require shims to bring their top surface level with the top of the table. The inserts can be secured to the table using wood screws. 16 1/11/2005 ® Parts for EXAKTOR EX40 and EX60 Sliding Tables Part # Description ST01 Inner Guide Rail ST02 Outer Guide Rail ST03A Mounting Plate ST03B Mounting Bracket ST04 Inner Leg Mount (EX60 only) ST05 Front Outer Leg Mount ST06 Rear Outer Leg Mount ST07 Leg (2 for EX40, 3 for EX60) ST08 Brace (2 for EX40, 3 for EX60) ST08 Rubber Bumper ST10 Hex Head Bolt ¼-28 x 1/2” ST11 Set Screw ¼-20 x 3/8” Qty 1 1 1 1 1 1 1 2/3 2/3 2 16 (4 for EX40, 6 for EX60) ST12 ST13 ST14 ST15 ST16 ST17 ST18 ST19 ST20 ST21 ST22 ST23 ST24 ST25 ST26 ST27 ST29 ST30 ST31 ST32 ST33 ST34 ST35 ST36 Hex Head Bolt 5/16-18 x¾” 14 Square Nut 5/16-18 12 Phillips Screw 8 -32 x ½” 6 Rear Cross Brace, (EX40 only) 1 Rear Bracket, EX40 only 1 Lower Bearing, ⅝” Dia. 2 Stop ¼-20x1” 2 Flat Washer 6mm 4 Table 1 Table Lower Lip 1 Anti Friction Slip (installed) 1 Angle Adjustment Rail 35”long 1 Degree Slide 1 Table Mount 2 Stop Tab 2 Socket H/Bolt ¼-20 x 1¼” 2 Hex Head Bolt ¼-20 x ¾” 8 Button Head Bolt ¼-20 x ½” 4 Washer Flat ¼” 17 Washer Flat 5/16” 2 Wave Washer ⅜” 5 NyLock Nut ¼-20 8 Wing Nut ¼-20 2 Locking Lever – ¾’ stud 5 Part # Description Qty. ST38 Split Lock Washer ¼” 6 ST39 Lower Bearing Bracket 2 ST40 Fence 64.5” long 1 ST41 Tape Measure Slide 64.5” 1 ST42 Extension Bar 2 ST43 Fence Mount 2 ST44 T-Knob ¼-20 3 ST45 Carriage Bolt ¼-20 x 3½” 1 ST46 Extension Block 2 ST47 Locking Tube 1 ST48 T-Nut 7 ST49 Work Stop Finger* 2 ST50 Work Stop Mount* 2 ST51 Shoulder Bolt* ⅜-18 x 2” 2 ST52 NyLock Nut* 5/16-18 2 ST53 Locking Lever* 1-⅛” stud 2 ST54 Thumb Screw ¼-20 x 1” 5 ST55 Tape Measure 1 ST56 Clamping Bar 1 ST57 Toggle Clamp 1 ST58 Adjustment Spindle 1 ST58A Rubber Tip 1 ST59 Pivot Post with Knob 1 ST60 Bearing – 1⅛” 6 ST61 Bearing Spacer 7 ST62 Eccentric Adjuster 3 ST63 Brake Lever 1 ST64 O-Ring – 5/8” Dia. 1 ST67 Button Head Bolt ¼-20 x1” 7 ST68 Button Head Bolt ¼-20 x1¼ 2 ST69 EXAKTOR® Logo Label 3 ST70 Wiper Brush 2 ST75 Retainer 1 ST81 Thumb Screw 1 ST83 Support Plate 1 *There are parts for two Work Stops included with the Sliding Table. 17 1/11/2005 Sliding Table Accessories Work Stop Assembly EXAKTOR® Sliding Tables are shipped with parts to assemble two Work Stops. ST33 ST19 ST48 ST49 ST50 ST51 ST52 ST53 Wave Washer ⅜” Flat Washer T-Nut Work Stop Finger Work Stop Mount Shoulder Bolt 3/8-18 x 2” Ny-Lock Nut 5/16-18 Locking Lever 1⅛” stud 1 1 1 1 1 1 1 1 Insert the 3/8” Shoulder Bolt through a Work Stop Finger (#49), Wave Washer (#33) and Work Stop Mount (#50). Secure the Bolt with a Ny-Lock Nut (#52) and tighten to eliminate any play between the Finger and the Mount. Insert the treaded stub of a Locking Lever (#53) through 6mm Washer (#19) and Work Stop Mount (#50) into a T-Nut (#48). Leave enough slack to slide the T-Nut into the T-slot on the topside of the Fence. With the Measuring Tape synchronized to the saw blade, the Work Stop is placed in position relative to the saw blade by ‘flipping’ the Finger onto the top of the Fence against the desired measurement on the Measuring Tape and locking the Work Stop Mount in place 18 1/11/2005 Sliding Table Accessories Panel Support Assembly EXAKTOR® Sliding Tables are shipped with parts to assemble one Panel Support, Part # Description ST48 T-Nut ST81 Thumb Screw ST31 Flat Washer ¼” ST83 Support Plate Qty 1 1 1 1 Insert the threaded stub of Thumb Screw (#81) though a ¼” Washer (#31) and up through the underside of Support Plate (#83) into a T-Nut (#48). Leave enough slack to slide the T-Nut into the T-slot on the underside of the Fence (#40). The Panel Support can be positioned for use under the Crosscut Fence (#40) and/or under the Extension Block (#46). 19 1/11/2005 Sliding Table Accessories Outboard Roller Assembly The Outboard Roller is an optional accessory for the EXAKTOR® Sliding Table. Part # ST76 ST77 ST78 ST80 ST65 Description Qty. Roller Bracket 1 Roller Support 2 Roller 1 Hex Head Bolt 4 1/4-20 x 1/2” NyLock Nut 4 1/4-20 To attach the Roller Bracket (#76) to the Bearing Support (#28) use the two, currently in place, ¼” Hex Head Bolts (#29A), Lock Washers (#38) and Flat Washers (#31) inserted through the elongated holes in the Roller Bracket and the lower lip of the Bearing Support. Thread the T-Nuts (#48) on the Hex Head Bolts (#29A) leaving enough slack to slide the TNuts into the T-Slot on the inboard side of the Angle Adjustment Rail (#23) Using four ¼” Hex Head Bolts (#80) and four NyLock Nuts (#65) attach the two Roller Supports (#77) to the Roller Bracket (#76). Insert the Roller (#78-S) between the Roller Supports by compressing the Roller’s spring-loaded axel. NOTE: The top surface of the Roller and the Angle Adjustment Rail must be in the same plane and be level with the top surface of the Table. If necessary, shim between the Angle Adjustment Rail and The Bearing Support. Tighten the two Hex Head (#29A) Bolts. 20 1/11/2005 If You Need to Call Customer Service Please complete the following information for future reference: Model Number: EX26, EX26X, EX26S, EX26SX, EX40, EX60, EXOA-2, E100 (Circle your model number) Invoice Number: …………………………………………………… Date of Purchase: …………………………………………………. Place of Purchase: ………………………………………………… Retain this Owner’s Manual with your sales receipt as a permanent record of your purchase, in the event of theft, fire or warranty service. EXAKTOR® Numbers The Exaktor Solutions Center is our one-stop resource for all of your Exaktor tool needs. You can download the latest Assembly Manuals, read FAQ’s and troubleshooting tips. Visit us at: http://solutions.exaktortools.com For Customer Service: 1-800-597-1343 (Voice – North America) 1-905-568-4459 (Voice – Outside North America) 1-905-568-4059 (Fax) Authorized Dealers: For the name of an Exaktor Authorized Dealer, call 1-905-568-4459 Important: We recommend that you keep all original packing materials, in the event that you ship this product. 21 1/11/2005 ® EXAKTOR ULTIMATE WARRANTY and EXCHANGE SERVICE Following your thirty (30) day-trial period, this warranty gives you certain rights in addition to other rights you may have that may vary from jurisdiction to jurisdiction. This warranty is given only to the first end use purchaser of the accompanying product (referred to in this warranty as “this product”). ® What is covered: EXAKTOR Tools Ltd, (“Exaktor”) warrants to you for the Warranty Period, that there are no defects in the materials or workmanship of this Product. The “Warranty Period” begins on the date you purchased this product and lasts as long as you are the original end use purchaser. What is not covered: Warranty WILL BE VOID by Exaktor for repairs or replacements made necessary due to the following: (1) the Product was not purchased from an authorized Exaktor reseller, (2) the Product has been modified by anyone other than an Authorized Service Representative of Exaktor, (3) any damage caused by accident, neglect, abuse or misuse of the Product, (4) Damages caused as a result of modification or alteration of the Product, (5) NOT COVERED UNDER WARRANTY ARE reasonable wear and tear where no defects in material and workmanship are found in the Product. What to do if you think your Product is defective: Call our Customer service Hotline at 1-800-597-1343. During the Warranty Period, supply Exaktor’s representative with information from your dated bill of sale showing that this product was purchased from an Authorized Exaktor Reseller. After contacting the authorized service center, you may be required to deliver or send the Product properly packaged, freight prepaid, to Exaktor’s Service Center together with a photocopy of your bill of sale. What Exaktor will do: Exaktor will evaluate your report of a possible defect to determine whether a defect exists, and if it does exist, Exaktor will repair or (at Exaktor’s option) replace the Product with a product that performs the same functions and performs as well as the original Product. Exaktor reserves the right to supply refurbished or remanufactured replacement parts provided that the replacement parts conform to the manufacturer’s specifications for new products. The repaired or replacement product will be returned to you at no cost. Exchange Service: When an exchange is authorized, Exaktor will exchange your non-working product with a refurbished or remanufactured product that conforms to the manufacturer’s specifications for new products. The refurbished or remanufactured Product you receive will be covered by the balance of the warranty period remaining on the original Product. You will keep the replacement Product that is sent to you and you must return (or be billed up to the cost of the new product) your original non-working product, which shall become the property of Exaktor. You must call Exaktor Customer Service and if the representative cannot correct the product’s malfunction over the telephone and you elect the exchange service, you must provide information pertaining to this Product and must also provide a valid credit card (Visa, MasterCard or AMEX) number. Your credit card will be charged up to the cost of a new Product if: (1) you do not return your original Product within ten (10) business days; (2) the malfunctions of your original Product are not covered by the warranty; (3) the Product was not properly packaged and has caused damage to the Product; (4) the original Product has not been sufficiently validated with a copy of the proof of purchase (bill of sale). The Exaktor Customer Service Representative will ship the exchange Product the next business day, with return instructions. You must return the original Product, Freight Prepaid, in the same shipping carton in which the exchanged Product was received and include a copy of proof of purchase (bill of sale). Retain your original accessory items and a copy of the courier’s bill, signed by the courier. Limitations : Repair or replacement as described above is your sole and exclusive (that is your only) remedy if this Product is defective. Exaktor shall not be liable for any direct, indirect, incidental or consequential damages or specific relief. Because some jurisdictions do not allow the exclusion or limitation of consequential or incidental damages, the above limitation may not apply to you. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES, WRITTEN OR ORAL, WHETHER EXPRESSED BY AFFIRMATION, PROMISE, DESCRIPTION, DRAWING, MODEL OR SAMPLE, AND ANY AND ALL WARRANTIES OTHER THAN THIS ONE, WHETHER EXPRESSED OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. This Warranty is the only warranty that Exaktor is giving for this Product. It is the final expression and the exclusive and only statement of Exaktor’s obligations to you. It replaces all other agreements and understandings that you may have with Exaktor or its representatives. This warranty (and Exaktor’s obligations to you) may not be changed in any way unless you and Exaktor sign the same piece of paper in which we (1) refer to this product and your bill of sale date, (2) describe the change to this warranty and (3) agree to make that change. 22
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