data sheet KITO chain hoist

BULLETIN NO. CBCE0509
UAL CHAIN HOIST &1S SERIES TROLLEY
MIGHTY®
Mode/Ma
KilO Manual Chain Hoists
CB Series Up to 50 ton Capacity as Standard
KITO MIGHTY® Model M3 is
manufactured with the leading
design concept. The Model M3 is
a leader in its design. Capacity
range from O.5t to 50t. The Model
M3 was developed by KITO.
The Model M3 results fram the
application of high technology with
emphasis on overall performance
required in a quality chain hoist.
Lighter weight, higher efficiency
and more compact size, these
hoists are valuable in lifting
applications. This successful
design derives fram the
development by the KITO's
smallest yet ultra strong link load
chain. Unparalleled in the world,
these load chains have a breaking
2
strength of 1,OOON/mm
(100kgf/mm\
KITO's exclusive impraved
pracess technology and years of
experience assure superior quality
and performance. We are
confident that the Model M3 will
fulfill user's needs because of the
following important features .
.;
Best De -g
Highest Efficle cy
and Reliability
KilO MODEl M3
Outstanding features
Durable and Reliable!!
The high-c1ass load chain with the
2
breaking strength of 1000N/mm
2
(100kgf/mm ) constitutes the main
factor for reliable and safe
operation . Aiso dry type braking
mechanism pravides excellent
performance.
This model is designed for hard
work.
Mode! fj'f}~
2
3
4
For details of appearance, specifications and dimensions, refer to page 6 and 7.
Model
0.5t to 50t
O.5t~2.5t
3t~5t
20t~50t
5
specifications
f,
dimensions
KilO MIGHlY:wnuiJ
1t
x
d
b
15t
s
50t
d
d
I----"v _.r- s
oAny lift of chain is available upon request.
oAs Kito chains are heat treated , splicing of the load chain is prohibited. In case longer lifting height is required , specify required lifting height wh en ordering.
TROLLEY-CONNECTED HOIST
• SPECIFICATIONS
Rated
Load
(W.L.L.)(t)
Code
Std .Lift
(m)
Hand Chain
Folded Length
(m)
Chain Pull
ta Traverse
Full Load
(N) [kgf]
Load Chain
Dia. x Chain Fall
(mm)
Test Load
(t)
0.5
1
1.5
2
2.5
3
5
7.5
10
15
20
30
CBSG(CBSP)005
CBSG(CBSP)010
CBSG(CBSP)015
CBSG(CBSP)020
CBSG(CBSP)025
CBSG(CBSP)030
CBSG(CBSP)050
CBSG075
CBSG100
CBSG150
CBSG200
CBSG300
2.5
2.5
2. 5
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
2.5
2.5
2.5
3.0
3.0
3.0
3.5
4.0
4.0
4.5
4.5
4.5/5.0
10 [1]
20 [2]
29 [3]
39 [4]
49 [5]
59 [6]
137 [1 4]
225 [23]
294 [30]*
221x2 [23x2]
294x2 [30x2]*
441 x2[45x2]*
5.0x1
6.3x1
7.1x1
8.0x1
9.0x1
7.1 x2
9.0x2
9.0x3
9.0x4
9.0x6
9.0x8
9.0x10
0.75
1.5
2.4
3
3.8
4.8
7. 5
9. 5
12.5
20
25
40
Mass [weight]
Mass
(Net'Weight) in kg for Additional
One Meter of Lift
(kg)
(kg)
23(15)
24(19)
32(28)
37(33)
52(48)
48(44)
92(87)
175
185
395
495
670
2.4(1.5)
2.7(1.8)
3.0(2 .1 )
3.3(2.3)
3.6(2 .7)
4.1 (3 .2)
5.4(4.4)
7.1
8.8
12.3
15.8
21.1
' CBSG and CBSP mean the CB Series connected with TS Series geared trolley and plain trolley respectlvely.
' Figures in parentheses show the data for plain trolley. Other data are same bath for plain and geared trolleys.
' The data for standard I-beam width and minimum radius for curve are same as the ones shawn in the page 9.
' In case of 7.5 ton and over cap., "j" show the data for hook suspension type.
' 15 ton and over capacity trolleys have 8-wheel construction and "n" shows the distance between outside wheel centers.
' 40 ton and over cap. are available on reques!. . ": does not accord with EN13157
• DIMENSIONS (mm)
Rated Head
a
Load room
rNU.)(t) :C (Max)
a'
b
0.5 305(295) 275(173) 309(204) 236(182)
1
305 275(215) 309(249) 236
1.5 365 349(218 385(300 280
2
380 349(218) 385(300) 280
2.5 435 359(280) 398(320) 324
3
535 359(280) 398(320) 324
5
660 377(273 401(297) 400
7.5 870 443 595 480
10
860 443 595 480
15 1150 454 677 1000
20 1310 454 677 1000
30 1450 790
-
8
d
e
f
g
2500
2500
2500
3000
3000
3100
3600
4300
4300
4800
4900
5000
116(46
116(56)
154(69
154(69)
157(79
157(79)
156(53
182
182
182
182
300
2200
2200
2200
2700
2700
2700
3200
3700
3700
4200
4200
4700
27
29
34
36
40
42.5
46 .5
72 .5
72 .5
80
81
103
h
i
j
k
k'
m
n
0
106(82 71(60) 28(19) 95(76) 106 56(47.5 112(84) 50(42)
112
71
28
95 106 56
50
106
131
127
112 109 71
63
85
34
131 63
127
85
34
112 109 71
152
74
148 100
134 11 4 80
36
152
74
148 100
134 114 80
36
144 131
81
178
70
169
118
47
185
155
53
170 165 120 196.5 104
185
155
170 165 120 196.5 104
53
155
170 165 120 716.5 104
185
62
62
170 165 120 716.5 104
185 155
218 175
62
197 199 103 833
85
p
69(54)
69
83
83
102
102
104
89
89
89
89
100
q
r
t
u
10 50(38) 25(22) 183
10
50
25 183
10
62
32 183
10
62
32 183
10
36 183
68
10
68
36 183
10
88
54 183
153
70 214
8
153
70 214
8
203
8
80 214
8
203
80 214
147
80 214
8
KITO UNIVERSAL TROLLEYS TS SERIES
oShape of theSuspender for 3t is similar ta the shapeof theSuspender for 5t.
' Shape of the Suspender for 3t is similar ta the shape of the Suspender for 5t.
SMOOTH AND RELIABLE OPERATION
Bumpers (Protective Lugs)
Ultra Light Model
KITO's TS Series Trolleys have bumpers, which hold trolley
surely on the beam and guard against damage ta a trolley and
wheels arising from a collision with the stopper or between two
trolleys. Buffers are available as option ta install on the
bumpers. Also, extended arms are available as option ta install
on the bumpers ta help prevent damage ta
a hoist from collision between the hoists
suspended from trolleys on the same
beam.
Design of trolleys with KITO's experience made it possible ta
release the ultra light and compact trolleys .
nr~'n;Olr.,t1
Track Wheel with better Durability
Through KITO 's unique press process and heat treatment,
wheels have much better durability for long life.
Special Contour Wheels
Special attention has been given ta the contour of steel trolley
wheels in arder ta provide good contact between wheels and
flange surfaces.
Pivot Mounted
as option.
Bath side plates are pivot mounted sa that trolleys can move
freely at adeguate angles with frange surface. Even if there are
irregularities on flange surface such as welded joints, the weight
of load is evenly distributed on ail the four wheels.
Wide selection of Beam width
Bali Bearings
Trolleys are adjustable for various widths of bath tapered and
fiat flanges by changing the adjusting spacers . Also, they can
fit on the beams up ta 305mm -flange width by replacing
suspension shaft and spacers, etc.
High grade sealed bail bearings are used on ail the wheels for
smooth operation. Sa no lubrication is required.
8ide plate 8
Bumper
v
Above sus pen der
is used on
3 ton and 5 ton cap.
This part i5 used for
direct cannection.
Inner adjusting spacers
This hale is used for
hook suspension.
• SPECIFICATIONS
Rated
Load
(WH·HI)
0.5
1
1.5
2
2.5
3
5
7.5
10
15
20
Code
Plain
Trolley
TSP005
TSP010
TSP015
TSP020
TSP025
TSP030
TSP050
-
-
Geared
Trolley
Flange Width Adjustability (mm)
Standard
Option
W20'
TSG005 50101 02(58101 27) 103t0203(128t0203)
TSG010
58 ta 127
128 ta 203
TSG015
82 ta 153
82 ta 153
TSG020
TSG025
82 ta 153
TSG03<1
82 ta 153
TSG050 100t0178
TSG075 150 ta 220
TSG100 150 ta 220
TSG150 150 ta 220
TSG200 150 ta 220
W30'
204 ta 305
204 ta 305
154 ta 305
154 ta 305
154 ta 305
154 ta 305
179 ta 305
221 ta 305
221 ta 305
221 ta 305
221 ta 305
Mass
Min.
Hand Chain
Dimensions (mm)
Radius (Net Weight) Folded
(kg)
Length
for Curve
W
y
v
x
z
(m)
(mm)
TSP TSG
2.5
93(106) 26(28) 33(37) 14(18) 14(18)
1100(1300) 4.5 12
106
28
8.0 12
2.5
37
18
1300
18
14
18
2.5
129
32
40
22
1500
22
32
40
22
129
1500
14
19
3.0
22
144
23
27
3.0
1700
36
44
27
25
27
3.0
169
1700
23
40
48
24
30
228
50
56
3.5
70
2300
60
33
36
112
4.0
3000
connection with CB Series
112
4.0
3000
is hook suspension type
00
for 7.5 ton and over cap.
265
4.5
as standard.
00
265
4.5
oFigures in ( ) are for T8G005. o ': W20 and W30 mean 203 and 305mm flange width adjustability as option.
oln case of 7.5t and over capacity, trolley wheels for tapered flange are standard. Wheels for fiat flanges are available as option. If you prefer wheels for fiat flanges, please specify it in advance.
oln case of only straight I-beam, 0.5ton plain trolley can be used on 57mm and less width beam and Hon plain trolley and geared trolley can be used on 73mm and less width beam and 2.5 & 3ton
plain and geared trolley can be used on 89mm and less.
9
KITO MANUAL CHAIN HOISTS
OPTIONAL EQUIPMENT
Overload Protection
Deviee (OLL)
Hoist with Extended
Shaft Hand Wheel
Spark
Resistant
The hoist with overload limiter protects
It is convenient to use a chain hoist with
KITO also produces special spark
hoist mechanism from damage due to
an extended hand wheel shaft when it
resistant chain hoists to be used in
overloading. When an overload is
is necessary to operate a hoist at a
places where any sparks are
applied to the hoist, the overload limiter
distance due to the conditions of the
undesirable. Clients can consult with
actuates to stop lifting.
work site. The standard length of the
the nearest KITO distributor about the
extended shaft is 1m.
conditions of job sites.
Friction plate B
Chain Container
Spring dise seat
ln case load chain on no-Ioad side
becomes a hindrance to work when
Spring d ise
Female thread nut
!
load is raised , it can be kept in a chain
1
container attached to a chain hoist.
1
Both steel and canvas chain containers
!
Brake proof washer
(for fixing female thread nut)
Female thread
are available upon request.
Rail Clamp Deviee
Rail clamp is a device to prevent a
manually operated trolley from travelling
of itself. It is fixed to a beam by
Corrosion
Resistant N.D. Chain
Trolleys
for Curved Bearn
with rail clamp is convenient when fixing
We recommend chain hoists with ND
Specially small radius for curve is
the trolley at a pre-set position in a
(Nickel Diffused) chain, with outstanding
available upon request by removing
rolli ng and pitch ing ship or in a sloped
corrosion resistance, for use at work
protective lug as follows. Please
tunnel , etc.
sites under the strong influences of
consult with the nearest KITO
rainwater, seawater, vapor or
distributor for detail.
manipulating hand chain. The trolley
Large Capaeity Chain Hoist
chemicals, etc. Since the ND chains
are manufactured by giving a unique
osmotic-diffusion treatment to special
metals with KITO's unique technology,
they have extremely strong resistance
to corrosion. Aiso there is no peeling
Rated
Load
(W.L. L.)(t)
0.5
1
off of plating. Clients are
2
requested to consult with
2.5
the nearest KITO
distributor before use of
these chains because of
their corrosion resistant
efficiency differs,
depending upon which
chemicals are in the
environ ment.
10
Large capacity chain hoists up to 1DOt
3
Std.
flange
width
(mm)
74 ta
(58 ta
74 ta
82 ta
90 ta
90 ta
Min. radius
for
Curve
(mm)
127
102)
127
153
153
153
Figures in ( ) show the data for plain trolley.
450
(350)
450
550
650
650
are available upon request.
INFORMATION
For aload range O.a-9t, use K/TO
LEVER HO/ST Model L5.
Much lighter and tougher
Seven capacities range from 0.8 to 9 tons to choose the one that best suits your application.
Extremely compact and light
Kito's innovative technology makes this model smaller
and lighter than ever before. It's easy to carry and store,
and the Lever Hoist is much easier to use, even in a
narrow working spaces.
Nickel-plated chain
Kito's unique R&D produces world-class performance.
The grade 100(1000 N/mm' ) chain, made from a special
high strength alloy, features an unbeatable combination
of toughness and resistance to corrosion and wear.
(For special environments consult your Kito distributor
since corrosion resistance varies depending on
corrosives involved)
High-strength frame
High grade alloy steel with solid construction , a patented
induction hardening process on the load-supporting
part, and increased material thickness produces an
extremely strong and rigid frame.
*:Based on comparison of Model L4
1.5110 Model LS 1.61.
For details please refer to the "KITO LEVER HOIST Model L5" catalog.
Extremely compact, lightweight,
portable design for ease of use in elevated work positions.
5mall hand-pull force for highly reliable pulling and lifting to the last click.
Reliable load-holding performance
The LX series, designed with a single-step reduction gear,
is characterized by a small manual fastening force and
assured load holding . Rel iable load fastening can be
provided to the last clicking of the lever.
Extremely compact and light
Kito's innovative technology makes the LX series extremely
compact and light. It's very easy to carry, and easy to use,
even in tight quarters or in elevated work locations.
What 's more, it can be conveniently stored in a special
carrying case (Lx003 only).
Nickel-plated chain
KITO LEVER BLOCK
" '!NbOJ.'I.]iî
Kito's unique R&D produces world-class performance.
2
The grade 100(1000 N/mm ) chain, made from
a special high strength alioy, features an unbeatable
combination of toughness and resistance to corrosion & wear.
(For special environments consult your Kito distributor since
corrosion resistance varies depending on corrosives involved)
•
For details please refer to the" KITO LEVER BLOCK LX Series " catalog.
11