Warrior - Ariens

Warrior
Parts Manual
Model
992406 – EWRKW2754S
992407 – EWRKW2760S
992408 – EWRKW3166S
03844000 7/09
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.
The EverRide dealer must register the product at the
time of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign and return the product
registration card to Ariens or go to www.ariens.com.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063
1/16
.563
9/16
.125
1/8
.625
5/8
.188
3/16
.688
11/16
.250
1/4
.750
3/4
.313
5/16
.813
13/16
.375
3/8
.875
7/8
.438
7/16
.938
15/16
.500
1/2
1.00
1
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper
operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak
efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine EverRide
parts and lubricants manufactured with the same
precision and skill as the original.
If your questions are not resolved by the support
staff, ask for the manager or owner.
When contacting your Dealer supply your model and
serial numbers.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.
Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
TO SPEED PARTS ORDERING:
• Record Engine Model and Serial numbers here:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
UNAUTHORIZED REPLACEMENT PARTS
Use only EverRide replacement parts. The replacement
of any part on this vehicle with anything other than an
EverRide authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. EverRide disclaims liability
for any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.
2
MODELS
TABLE OF CONTENTS
Domestic
Model 992406 (EWRKW2754S)
27hp Kawasaki with 54” Mower
Serial No. 000101 and up
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model 992407 (EWRKW2760S)
27hp Kawasaki with 60” Mower
Serial No. 000101 and up
MAIN FRAME AND TRANSAXLES
Seat and Foot Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Model 992408 (EWRKW3166S)
31hp Kawasaki with 66” Mower
Serial No. 000101 and up
OPERATOR CONTROLS
Wheels and Brake . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle, Casters and Wheels . . . . . . . . . . . . . . .
Steering Controls and Fuel Tank . . . . . . . . . . . . . . .
12
14
16
18
FUEL TANKS AND ENGINE
Engine and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Clutch and Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL SYSTEM
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MOWER DECKS
Deck Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mower Deck, Anti-Scalp Wheels and Belt Covers . .
Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . .
Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
28
30
32
34
36
© Copyright July 1, 2009 Ariens Company
DECALS-SAFETY
Model 992406, 407, 408
ON
1
OFF
OFF
RUN
S TA R T
CHOKE
PTO
ENGIN
5
4
2
E
ATT EN TI ON
ATTENTION
DANGER !
- Hydraulic Oil SAE 20W50 SJ/CD
+
+
12
+
BELT ROUTING - PUMPS
+
=
Fill Until Oil Covers
Top Of Baffle
Use Of Non-Recommended
Oils Could Cause Damage
+
POUR EVITER LES BLESSURES GRAVES OU LA MORT
PARA EVITAR DANOS SERIOS O LA MUERTE
Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais
d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes.
Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement.
Evitez les virages brusques. Maintenez toujours en place tous les elements de
securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du
systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation.
Comprenez bien la fonction et la situation de chacun des leviers et boutons de
commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu
la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur,
serrer le frein de stationnement et enlever la cle de contact avant de commencer
toute verification, reparation, etc.
Antes y durante retroceso mirar hacia abajo y detras. Nunca
monten ninos. Suba y baje pendientes, no transversalmente.
Si la maquina se detiene subiendo cuesta, desactive le cuchilla
y beje lentamente. Evite viradas subitas. Mantenga artefactos de
seguridad (defensas, protectores, interruptores, etc.) en su lugar y
trabajando. Verifique en el manual el sistema de engranar antes de
usar. Tenga conocimiento de funciones y localizaciones de todos los
controles. No permitir que personal sin la necesaria formacion use
la maquina. Desactivar la TDF, detener a unidad, apagar el motor,
accionar el freno de estacionamiento y quitar la llave antes de realizer
cualquier inspeccion, reparacion, etc.
07800040
181014
180996
PUMP
PUMP
7
IDLER
6
ENGINE
TO AVOID SERIOUS INJURY OR DEATH
P
180779
11
PARK BRAKE
U.S. PAT. NO. 6,434,917 B1
181003
Avoid sudden turns.
Keep safety devices (guards, shields, switches, ect. )
in place and working.
Check interlock system per manual before use.
Understand location and function of all controls.
Never allow operation by untrained persons.
Disengage PTO, stop unit and engine, set parking brake
and remove key before making any inspections, repairs,
etc.
07800039
Read the operator’s manual.
Keep children and others away from unit while operating.
Never direct discharge toward other people.
Thrown objects can cause injury.
Look down and behind before and while backing.
Never carry children.
Go up and Down slopes, not across.
If machine stops going uphill, stop blade and
back down slowly.
3
13
14
DECK RELEASE LEVER
5
LUBRICATION INTERVALS
REF
DEPRESS FOOT BEFORE RELEASING
8
BELT ROUTING
DESCRIPTION
10
6
1
4
8
FREQUENCY
1
BLADE SPINDLES (3)
25 HOURS
2
3
4
5
6
DECK PIVOT IDLER (1)
PUMP DRIVE TENSION (1)
FRONT WHEEL AXLES (2)
LIFT LINK PIVOTS (2)
FRONT AXLE PIVOT (1)
25 HOURS
25 HOURS
40 HOURS
40 HOURS
40 HOURS
7
8
DRAG LINK PIVOTS (2)
HYDRAULIC FLUID LEVEL
40 HOURS
DAILY
9
10
ENGINE OIL LEVEL
WHEEL FORK PIVOTS (2)
DAILY
YEARLY
9
7
3
10
4
5
2
1
181253
DECK BELT
DECK DRIVE BELT
SPRING TENSION LENGTH
5 9/16" END TO END
180776
10
9
3
C
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
07800042
00180996
05236900
00181254
07800040
07800039
00181003
00180776
07731400
07742300
00180693
00180779
00181253
00180946
07731400E
Qty.
1
2
1
1
1
1
2
1
2
1
1
1
1
1
Description
Decal, Control Panel
Decal, Danger - Battery
Decal, Danger Belt Rotation
Attention, Hydraulic Reservoir
Decal, Safety French/Spanish
Decal, Safety English
Decal, Park Brake
Decal, Belt Routing
Decal, Mower Pan Danger
Decal, Warning
Decal, HOC Index
Decal, Pump Belts
Decal, Lubrication Intervals
Decal, Deck Release Lever
4
DECALS-STYLE
Model 992406, 407, 408
1
2
3
Item Part No.
1
2
3
AA181000
07800106
00181367
00181368
00181719
Qty.
4
1
1
1
1
Description
Decal, 11” EverRide Logo
Decal, Made in USA/Flag
Decal, Deck Size 54” (992406)
Decal, Deck Size 60” (992407)
Decal, Deck Size 66” (992408)
5
SEAT AND FOOT PLATE
Model 992406, 407, 408
24
24
19
23
19
19
10
28
24
19
22
27
21
24
20
5
12
9
16
16
25
14
17
18
4
26
13
11
3
7
2
18
15
6
19
15
1
8
6
SEAT AND FOOT PLATE
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Qty.
03844500 1
AA968100 4
00180390 4
00180391 1
03817461 1
00962903 2
00180658 3
00180659 1
00964022 2
00180916 1
03817361 1
00181074 1
00960046 4
00960047 1
00960502 4
00960701 6
00964021 4
00960702 2
00964022 16
00967176 1
03817261 1
03771861 2
03844661 1
00960046 14
00135139 2
00967353 1
00181461 2
00181814 1
00181813 1
00181811 1
00181812 1
Description
Weldment, Unibody Frame w/Decals
Rivet, 3/16 x .500 Pop
Bumper, Rubber .625 x 1.50 DIA
Bar - Seat Lock
Plate, Seat
Set Screw, 3/8-16 x 3/4 ALHD CUP
Traction Tape, 4 x 18
Traction Tape, 2.5 x 21.5
Locknut, 3/8-16 Crown
Seat, Full Suspension (Includes items 12, and 27 - 31)
Foot Plate
Seat Switch S/O
Bolt, 3/8-16 x 1.00 Hex 5
Bolt, 3/8-16 x 1.25 Hex 5
Nut, 3/8-16 STD Hex Grade 5
Washer, .313 Reg. Flat
Locknut, 5/16-18 Crown
Washer, .375 Reg Flat
Locknut, 3/8-16 Crown
Pin, Clevis .375 x .750 x .516
Plate, Hitch
Arm, Hitch Support
Bumper Plate
Bolt, 3/8-16 X 1.00 Hex 5
Bolt, 1/2 x 1.06 x 3/8-16
Ring, Rue
Kit, Armrest Assembly
Kit, EverRide Cushion
Kit, Spring Cable (Not Shown)
Kit, Roller Bumper (Not Shown)
Kit, Damper (Not Shown)
7
HYDRAULICS
Model 992406, 407, 408
16
15
7
23
10
22
11
17
3
11
20
4
2
10
21
11
18
16
11
17
6
5
15
9
1
17
19
5
5
17
12
8
14
18
12
5
13
8
14
HYDRAULICS
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
***
***
00181513
00181512
00181210
03819851
00180652
00180831
00180832
00180908
00180909
00180935
00180947
00181031
00181032
00181035
D24028
D14196
00313290
00313392
AA963000
00180993
00180994
00180995
00964066
N/I
N/I
Qty.
1
1
1
1
4
1
1
1
1
2
4
2
1
2
2
2
4
4
2
2
2
2
2
181903
181565
Description
Motor Assembly, LH Wheel Hydro-Gear ***
Motor Assembly, RH Wheel Hydro-Gear***
Cap, Oil Reservoir Breather
Weldment, Oil Tank
Hose, Hydraulic 5/8 X 18.75
Pump, LH BDP16A *
Pump, RH BDP16A *
Head, Filter
Filter, 25 MICRON
Hose, Hydraulic 3/8 X 12.5 Long
Clamp, .690 OD Hose PINCH
Fitting, #6 Male OR x #8 Female 37° JIC
Fitting, Bulk Head #8 JIC Tee
Hose, #8 TOC W/ # 8 SWL 37°JIC
Fitting, 9/16 MOR X 3/8 Hose 90º
Fitting, HYD Elbow 3/4 O-RING, 3/4JIC
Adapter, 3/4-16MORX7/8-14 JIC
Adapter, 7/8-14MORX 7/8-14JIC
Bolt, 1/4-20 X .500 WSH 5
Fan, BDP16 Plastic Cooler
Hub, BDP16 Fan
Washer, .375 x 1.25 x .072 Bellville
Locknut, .38-24 Crown
2
2
Lever, Brake (Hydro-Gear)
Seal Kit, Hydro-Gear Wheel Motor S/O
9
PUMP
Model 992406, 407, 408
9
2
17
3
1
19
20
15
18
16
4
6
7
14
12
5
10
13
8
10
11
PUMP
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
00181228
03799751
00181341
00180956
00180957
00180967
00964048
00967393
00960053
00960081
00964003
00967338
AA960700
00960702
00967350
AA962200
00964022
00964025
00960045
00960701
Qty.
1
2
2
2
2
2
4
2
4
4
1
1
2
4
2
2
8
4
6
6
Description
Band, 18”
WLDT, FAN SHIELD MOUNTING
Grill, 7” Fan
Yoke, 1/4-20 RH Adjustable
Spring, Compression .784 x .092 x 1.50
Pump Control Rod
Locknut, 1/4-20 Nyloc
Bolt, 1/4-20 x 2.75 SOC 8
Bolt, 3/8-16 x 2.75 Hex 5
Bolt, 7/16-14 x 1.50 Hex Grade 5
Nut, 5/16-24 STD Hex Grade 5
Nut, 5/16-24 Hex Grade 5 LH
Washer, .250 Reg Flat
Washer, .375 Reg Flat
Ring, Rue .250 x .041 x .844
Pin, CVS .250 x 1.00 x .859
Locknut, 3/8-16 Crown
Locknut, 7/16-14 Crown
Bolt, 3/8-16 x .750 Hex
Washer, .313 Reg Flat
11
WHEELS AND BRAKE
Model 992406, 407, 408
14
5
6
13
3
18
15
18
11
19
17
9
8
15
10
20
12
4
2
16
1
21
12
7
WHEELS AND BRAKE
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
00191625
03844500
00181513
00181512
00180354
03833951
03833751
03819751
00180968
00180981
03819651
00251907
00960002
00960046
00960119
00967353
00960504
00964048
00967013
00967054
00180235
07100208
00181342
00960526
Qty.
2
1
1
1
1
4
1
1
2
2
2
2
2
2
4
2
4
8
2
4
2
2
2
2
10
Description
Nut, Hub Retaining Hydro-Gear Wheel Motor
Unibody Weldment w/Decals
Rear Lift Rod Assembly (See “Lift Rod” on page 14.)
Motor, LH Wheel Hydro-Gear
Motor, RH Wheel - Hydro-Gear
Bearing Shield 1/2"
Park Brake Control Arm LH
Park Brake Control Arm RH
Weldment, Wheel Motor Plate
Yoke, 3/8-24 LH Adjustable
Rod, Straight Park Brake Control
Weldment, Brake Arm EXT - Hydro-Gear Wheel Motor
Yoke, 3/8-24 RH Adjustable
Bolt, 1/4-20 x 1.00 Hex 5
Bolt, 3/8-16 x 1.00 Hex 5
Bolt, 1/2-13 x 2.75 G5
Ring, Rue .375 x .054 x 1.254
Nut, 1/2-13 STD HEX G5
Locknut, 1/4-20 Nyloc
Pin, CVS .375 X 1.38 X 1.14
Nut, 3/8-16 STD HEX GR 5
Assembly, Tire & Rim - 24/12 X 12 - Turf
TIRE W/O RIM, 24 x 12 x 12 S/O - TURF
Rim 12 X 8.5 S/O
Nut, 1/2-20 Lug
13
LIFT ROD
Model 992406, 407, 408
3
9
15
15
1
10
16
4
12
2
7
6
7
14
14
13
11
5
11
8
LIFT ROD
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
03845600
03814751
03814851
03815051
03815151
00251060
00251061
00960051
00960082
00960504
00960702
00964021
00964022
00967152
00967342
00967341
Qty.
2
2
1
1
2
2
4
2
2
1
4
6
2
6
4
1
Description
Chain, 4 Links 1/4”
Ball Bearing Plate
Center Lift Weldment
Weldment, HOC Rotation Adjustment
Front Pivot Clamp Weldment
Bearing
Flange, Bearing 52MM-3T
Bolt, 3/8-16 x 2.25 Hex 5
Bolt, 7/16-14 x 1 3/4 GR5
Nut, 1/2-13 STD Hex GR5
Washer, .375 REG Flat
Locknut, 5/16-18 Crown
Locknut, 3/8-16 Crown
Bolt, 5/16-18 x 3/4 CARR GR5 PLT
Locknut, 7/16-14 WHIZ
Bolt, 1/2-13 x 2.25 SPEC 5
15
FRONT AXLE, CASTERS AND WHEELS
Model 992406, 407, 408
9
10
8
4
10
11
2
5
11
9
3
6
7
1
13
34
26
25
33
16
12
24
31
28
31
14
18
16
15
29
32
27
38
20
35
37
19
36
30
22
21
17
16
6
23
6
FRONT AXLE, CASTERS AND WHEELS
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Qty.
1
00180085 1
03819161 1
00180830 2
03814451 4
00959995 5
00960113 4
00967354 4
AA964000 4
00967057 4
00967196 4
00105591 3
00105596 2
00130885 4
00967396 2
00145555 4
03872700 2
TCA12790 2
03815761 1
03821361 2
00180256 2
00180257 2
03815851 1
03815951 1
24 03815151 2
25 00181566 2
26 00180992 6
27 03816051 2
28 00960051 2
29 05901337 2
30 00960176 2
31 00960702 4
32 00964016 2
33 00964022 2
34 00964024 2
35 00964032 2
36 00967342 4
37 00967395 2
38 00145552 2
Description
Front Axle Frame Assembly
Rear Lift Rod Assembly
Front Axle Bracket
Pin, MFG .625 X 5.00 X 4.38 XDRL
Connector Link
Fitting, 1/4-28 Straight Grease Zerk
Bolt, 1/2-13 X 1.25 Hex 5
Ring, Rue .500 X .062 X 1.42
Locknut, 1/2-13 Crown
Ring, Wire - .080 X 1.25
Pin, CVS .500 X 1.50 X 1.27
Bearing, Sleeve 1.00 X 1.13 X 1.25
Cap
Bearing, Flange 1.00X1.25X.944
Bolt, 3/8-16 X 2.25 HEX 5
Bearing Assembly, 1 in. Diameter Spindle
Kit, Bearings and Caps 1.00"
Chain - 3 Links
Front Axle Weldment
Weldment, Z Front Wheel Fork
Assembly, Tire & Rim - 13/6.50 x 6 (includes item 17)
Tube, Front Tire Axle
Weldment, LH Front Pivot
Weldment, RH Front Pivot
Weldment, Front Pivot Clamp
Assembly, Front Pivot (Includes items 15, 27, 32 and 37)
Washer, .750 x 1.50 x .072 BLVL
Link, U-Bracket
Bolt, 3/8-16 x 2.25 Hex 5
Bolt, Hex 7/16-14 x 2.00 Hex SPCGR5
Bolt, 5/8-11 x 8.50 Hex 5
Washer, .375 REG Flat
Locknut, 3/8-16 Whiz
Locknut, 3/8-16 Crown
Locknut, 3/4-16 Crown
Locknut, 5/8-11 Center
Locknut, 7/16-14 Whiz
Nut, 3/8-16 Square
Seal, 1.00 Roller Bearing
17
STEERING CONTROLS AND FUEL TANK
Model 992406, 407, 408
32
39
40
26
42
31
43
12
13
9
22
31
7
21
26
38
32
6
41
40
27
31
22
37
33
8
19
5
10
11
2
23
4
1
26
30
31
32
2
45
19
14
44
34
20
28
17
16
27
25
21
46
36
29
2
18
25
24
35
18
3
15
STEERING CONTROLS AND FUEL TANK
Model 992406, 407, 408
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Part No.
00180231
00180354
03814551
03833751
03833951
03818951
03819051
03816151
03816351
03818251
00180543
00181349
00181350
03819200
00181420
00181419
00180617
00180639
00180897
00181251
03821551
00181027
00250356
00960044
00960045
00960047
00960049
00960063
00960119
00960504
AA960601
00960701
00960702
00967353
AA964000
00964003
00964022
00964047
00964505
00967013
00967249
00180249
03816151
03816351
03816251
03816451
00180606
00180961
00252126
00960051
00191605
00181208
00967356
Qty.
2
6
1
1
1
1
1
1
1
2
2
1
1
2
1
1
2
2
2
1
4
4
1
8
4
4
6
2
2
2
6
8
2
2
2
8
18
4
4
2
1
2
1
1
1
1
4
4
4
2
2
2
1
Description
Dampner, Steering Control
Bearing Shield 1/2"
Spring Pivot Weldment
Park Brake Control Arm RH
Park Brake Control Arm LH
Ear, RH Brake Pivot
Ear, LH Brake Pivot
Handle Assembly RH
Handle Assembly LH
Handle Height Plate
Tube, Round .750 x .179 x 4.69
Weldment, RH Steering Handle
Weldment, LH Steering Handle
Plate, Bent
Fuel Tank, RH S/O w/Fittings (Includes items 15, 44, 45)
Fuel Tank, LH S/O w/Fittings (Includes items 15, 44, 45)
Grip, Foam
Plug, 7/8" End
Foam, 1/8 X 3/4 X 4.0 Long
Cap, Unleaded Fuel
Spacer, Gas Tank Attachment
Spring, COM .660 X .067 X .625
Eyebolt - .5 X 6.9
Bolt, 3/8-16 X 1.00 FGH 8
Bolt, 3/8-16 X .750 Hex 5
Bolt, 3/8-16 X 1.25 Hex Grade 5
Bolt, 3/8-16 X 1.75 Hex 5
Bolt, 3/8-16 X 5.50 Hex 5
Bolt 1/2-13 X 2.75 G5
Nut, 1/2-13 STD Hex GR5
Washer, .313 MED Spring Lock
Washer, .313 Reg Flat
Washer, .375 Reg Flat
Ring, Rue .375 x .054 x 1.254
Locknut, 1/2-13 Crown
Nut, 5/16-24 STD Hex GR5
Locknut, 3/8-16 Crown
Locknut, M8-1.25 Crown
Washer, .500 X 1.00 X .105 FLAT
Pin, CVS .375 X 1.38 X 1.14
Pin, CVS .625 X 3.00 X 2.77
Ball Joint RH 5/16 Male W/ STD
Bar Weldment RH Steering
Bar Weldment LH Steering
Handle Control Weldment, RH
Handle Control Weldment, LH
Ball Joint, RH 5/16 Female W/STD
Nylon Washer, 1.27OD x .400 ID
Bushing, .750 x 1.00 x .750
Bolt, 3/8-16 x 2.25 Hex 5
Fitting, 90 1/4 Hose x 1/2 Hose S/O
Grommet, Rubber
Ring, Rue .625 x .072 x 1.690
19
ENGINE AND EXHAUST
Model 992406, 407, 408
19
1
18
4
2
17
3
SUPPLIED WITH ENGINE
14
15
5
13
8
16
7
9
11
12
20
ENGINE AND EXHAUST
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
00180273
03286700
21535800
08200327
08200328
01057000
03798600
00964021
00961603
00961553
21536100
21545400
21545300
05900125
00961281
03821000
07533200
00525800
06900339
03820900
Qty.
1
1
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
1
Description
Cable, Choke 48"
Lead, Starter Solenoid
Oil Filter
Engine, Kawasaki 27 HP (992406, 407)
Engine, Kawasaki 31 HP (992408)
Muffler, Kawasaki Horizontal
Wire Harness, Kawasaki (Not Shown)
Locknut, 5/16-18 Crown
Washer, M8 Spring Lock
Nut, M8 x 1.25 Hex GR8.8
Spark Plug (not illustrated)
Filter, Outer Air
Filter, Inner Air
Bolt, Hex .38-16 x 1.25 FTHG5
Bolt, M8 x 1.25 x 14 Hex 8.8
Cable, Battery- 42" Positive
Boot, Eyelet Terminal
Battery Terminal Boot, Red
Clamp, Hose 2.75 Diameter Worm
Rain Cap, Air Cleaner
21
FUEL TANK
Model 992406, 407, 408
10
4
9
16
2
1
13
12
11
5
7
3
8
6
15
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
00130924
03850400
00181419
00181420
00180897
00181023
00181027
21538400
00181208
00181251
00191282
00191605
00960045
00960047
00960701
00960702
Qty.
3
1
1
1
4
4
4
1
2
2
1
2
4
4
4
4
14
Description
Clamp, 1/2 Spring Hose
Frame w/Decals
Tank, LH Midmount Blank w/Cap
Tank, RH Midmount Blank w/Cap
Foam, .125 x .750 x 4.00
Spacer, Gas Tank Attachment
Spring, Commpression .660 x .067 x .625
Fuel Filter
Grommet, Tank Fitting Rubber
Fuel Cap
Assembly, Fuel Line w/Checkvalves
Fitting, 90 Degree
Bolt, 3/8-16 x .750 Hex Grade 5
Bolt, 3/8-16 x 1.25 Hex Grade 5
Washer, .313 REG Flat
Washer, .375 REG Flat
22
NOTES
23
CLUTCH AND BELT
Model 992406, 407, 408
16
20
21
23
6
7
22
24
14
9
2
3
4
25
12
26
27
5
19
13
32
30
18
8
17
31
10
15
17
1
28
11
29
24
CLUTCH AND BELT
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
00104024
03821751
03791600
03791351
00180641
03821651
03821851
00180836
00180923
03791151
00181727
00180962
00180999
03791251
05901332
00960063
00180961
06400902
00966053
00967337
00960602
00960050
AA960000
AA960600
00105546
00964016
00164038
00964022
00964019
00960502
00967343
05901331
Qty.
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
2
2
2
1
1
1
2
1
2
4
1
Description
Rod - Threaded Adjustment
Tube, RD .625 x .120 x 4.50
Pin, Tensioner Pivot
Plate, Spacer- Pump TESIONER
Pulley, V-Belt 5.00 x 1.13 w/key
Plate, Clutch Stop
Washer, Clutch Universal
Pulley - Pumps 4.78 PD 17MM
Clutch, ELECT - OGURA, GT3.5
Z Pump Belt Idler Arm Weldment
Belt, HA 64.2 EL (Hydraulic Pump)
Key, .25 X .25 X 4.62 SQr
Spring, EXT 1.188 x .162 x 4.25
Plate, Pump Tensioner Top
Bolt, .38-16 x 1.50 Flat Socket
Bolt, 3/8-16 x 5.50 HEX 5
Washer, .400 x 1.27 x .062 Nylon
Washer, .406 x 1.00 x .060 Flat
Key, M5 x M5 x M36 RE
Bolt, 7/16-20 x 2.25 HEX 5
Washer, .375 Medium Spring Lock
Bolt, .38-16 x 2.00 Hex 5
Bolt, 1/4-20X.500 Hex 5
Washer, .250 Medium Spring Lock
Bearing, Sleeve .753 x .878 x .750
Locknut, .38-16 Whiz
Washer, .390 x .750 x .080 Flat
Locknut, .38-16 Crown
Locknut, 5/16-18 Whiz
Nut, .38-16 Standard Hex Grade 5
Set Screw, 5/16-18 x .625 Square Cup
Bolt, .38 x .500 x 5/16-18
25
ELECTRICAL SYSTEM
Model 992406, 407, 408
23
5
3
16
16
7
6
22
4
13
19
11
3
9
2
Left Safety
Connector
16
13
16
Pull Switch
Connector
Clutch
Connector
Relays
17
Engine
Connector
1
Accessory
Connector
Ignition Switch
Ground
16
13 16
6
Hour Meter
13
17
12
20
2F
18
21
23
7
14
Battery
13
2
13
Seat Switch
Connector
10
26
8
14
15
Right Safety
Connector
16
15
ELECTRICAL SYSTEM
Model 992406, 407, 408
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
Qty.
00102770 3
00191256 2
00136574 1
03858700 1
00180273 1
00464000 1
00192296 1
AA201019 1
03821000 1
03798600 1
00180923 1
00961281 1
00130923 14
00964040 2
00963001 2
00967340 14
00191262 2
02754100 1
03286700 1
00181779 1
00525800 1
03816551 1
09287000 1
Description
Relay, ISO Mini Electric
Switch, Plunger
Switch, PTO Engagement
Cable, Throttle
Cable, Choke 48”
Switch, Ignition (Includes item 23)
Meter, Hour-LCD ALT
Cable, Battery - 25” Ground
Cable, Battery - 42” Positive
Harness, Wiring
Clutch, Electric - OGURA, GT3
Bolt, M8 x 1.25 x14 Hex 8.8
Locknut, 10-24 KEPS
Locknut, 1/4-20 WHIZ
Bolt, 1/4-20 x .625 WSH
Screw, Pan Head Phillips #10-24 x 5/8
Fuse, 20 AMP Blade S/O
Seat Switch
Lead, Starter Solenoid
Battery, 12V
Battery Terminal Boot, Red
Control Panel
Key, w/Shield
27
DECK MOUNT
Model 992406, 407, 408
4
5
10
1
3
2
12 14
6
9
12 13
8
6
7
11
7
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
00150079
00960122
03814051
00180224
00967357
00964016
00967342
00181715
00181485
00959995
00960082
00960704
AA964000
03856600
Qty.
4
2
2
2
2
8
4
1
2
2
2
6
6
2
Description
Bushing, 3/4 I.D.
Bolt, .50-13 x 3.50 Hex 5
Weldment, Deck Pull 11.5
Weldment, Drag Link Pin
Ring, Rue .750 x .080 x 2.081
Locknut, 3/8-16 Whiz
Locknut, 7/16-14 Whiz
Belt, B112 Kevlar (Clutch to Deck)
U-Bolt Special
Fitting, 1/4-28 Straight Grease Zerk
Bolt, 7/16-14 x 1 3/4 GR5
Washer, .500 REG Flat
Locknut, 1/2-13 Crown
Tube, RD .750 x .125W x 2.469
28
NOTES
29
MOWER DECK LIFT
Model 992406, 407, 408
10
22
16
5
25
18
15 23
22
17
11
19
13
14
12
21
22
18
5
22
7
3
2
22
28
8
26
16
20
1
1
28 9
24
30
4
28
3 6
27
9
16 16
4
MOWER DECK LIFT
Model 992406, 407, 408
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
00105546
00105593
00110330
00130886
00135292
03814251
03814151
03814351
03814451
00181261
00181338
00181389
03799961
03800061
00191185
00252126
AA960000
00960001
00960002
00960046
00960056
AA960500
00961701
00964022
00964048
00964505
00967196
00967354
Qty.
2
1
2
2
2
1
1
1
4
1
1
3
1
1
1
4
2
2
1
4
3
6
1
4
1
1
4
6
Description
Bearing, Sleeve .753 x .878 x .750
Grip, Rubber Lever
Pin, Clevis .500 x 1.25 x 1.02 Y
E-Ring, .750 x .050
Spring, EXT .375 x .055 x 2.25
Weldment, Foot Arm
Weldment, Foot Connector
Weldment, Transportation Lock
Plate, Connector Link
Weldment, Cam Control w/Decal
Weldment, Arm
Spacer, Ø.625 x Ø.385 x 2.53 HOC
Plate, HOC Indicator
Plate, Finger Guard
Bearing, Ball .250 x .688 x 313
Bushing, .750 x 1.00 x .750
Bolt, 1/4-20 x .500 HEX 5
Bolt, 1/4-20 x .750 HEX 5
Bolt, 1/4-20 x 1.00 HEX 5
Bolt, 1/4-20 x 1.00 HEX 5
Bolt, 3/8-16 x 3.50 HEX 5
Nut, 1/4-20 STD HEX GR5
Washer, M6 REG Flat
Locknut, 3/8-16 Crow
Locknut, 1/4-20 Nyloc
Washer, .500 x 1.00 x .105 FLAT
Pin, Clevis .500 x 1.50 x 1.27
Ring, Rue .500 x .062 x 1.420
31
MOWER DECK, ANTI-SCALP WHEELS AND BELT COVERS
Model 992406, 407, 408
4
3
1
2
13
8
5
Item Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
03844400
03851700
03851100
03799261
03821961
03823161
00180501
00104834
AA964000
00161573
00960128
00967392
00967324
00967087
00162701
00960167
03799161
03822061
Qty.
1
1
1
1
1
1
2
4
1
1
1
6
6
12
6
6
1
1
6
Description
Assembly, 60" Deck w/Decals (992407)
Assembly, 66” Deck w/Decals (992408)
Assembly, 54” Deck w/Decals (992406)
Shield Deck LH Belt - 60” (992407)
Shield Deck LH Belt - 66” (992408)
Shield Deck LH Belt - 54” (992406)
Latch, Overcenter
Rivit, Pop .753 x .878 x .750
Locknut, 1/2-13 CROWN
Roller, Ø3.00 X 3.88
Bolt, 1/2-13 X 5.00 HEX 5
Locknut, 5/8-11 CROWN
Locknut, 5/8-11 WHIZ
Washer, .625 X 1.31 X .098 FLAT
Wheel, Gauge - Ø5.00 X 2.76
Bolt, 5/8-11 X 4.25 Hex 5
Shield, RH 54” and 60" Belt (992406, 992407)
Shield, RH 66” Belt (992408)
32
7
9
10
11 10 12
NOTES
33
BELTS, IDLERS AND BLADES
Model 992406, 407, 408
4
39
26
41
48
23
60
39 38
2
46
19
33
13
6
48
27
42
43
32
13
34
14
35
43
7
59
48
11
5
20
38 3 38 39
27
24
34
7
18
48
43
5
35
17
9
36
47
41
28
40
16
40
45
33
38
30
29
25
12
21
6
Spindle Components
27
49
43
10
37
8
22
15
1
31
39
59
50
51
41
52
33
44
53
56
54
55
53
57
58
34
BELTS, IDLERS AND BLADES
Model 992406, 407, 408
Item Part No.
1 00103906
2
00104657
3
03856600
4
00112614
5
07300011
6
AA160100
7
00162146
8
00162779
9
00162801
10 00181917
11 00181823
00181911
07300534
12 03823051
13 00964024
14 00112616
00181711
00181036
15 00181026
00181940
00181042
16 03799551
17 00181062
18 00181715
19 03799351
20 00181194
21 03853600
22 00181288
23 03853500
24 00191347
25 00181910
26 00181485
27 00959995
28 00960024
29 00960046
30 00960052
31 00960059
32 00960082
33 00960115
34 00960711
35 00960155
36 00960502
37 00960702
38 00960704
39 AA964000
40 00964019
41 00964022
42 00964502
43 00966045
44 00967187
45 00967324
46 00967342
47 00964005
48 00105546
49 00181818
50 00960711
51 00145557
52 AA145551
53 00145555
54 03820551
55 00160116
56 00145561
57 00180334
00180857
58 00145552
59 00181822
60 00960122
61 03876800
Qty.
3
1
2
1
3
2
2
3
1
2
1
1
1
1
3
1
1
1
3
3
3
1
1
1
2
1
1
3
1
1
1
2
3
1
2
1
1
2
3
3
2
2
1
6
6
2
4
1
4
3
1
4
12
6
3
3
3
3
6
3
3
12
2
1
1
3
3
AR
Description
Washer, M14 x M40 x M4.5 FLAT
Spring, EXT 1.18 x .177 x 7.50
Tube, RD .750 x .125W x 2.469
Pulley, V-Belt 5.00 x .510
Sheave, 5.00 Spindle (1.00ID)
Spacer, Ø.516 x Ø1.50 x .853
Pulley, Flat 5.00 x .635 W/BRG
Spacer, Blade
Spring, EXT .750 x .125 x 4.50
Assembly, Spindle 1" SHORT Shaft (includes items 27, 43 and 49 - 59)
Pulley, V-Belt 6.75 x 1.0 W/Keyway (992407)
Pulley, V-Belt 7.21 x 1.0 W/Keyway (992408)
Pulley, V-Belt 6.00 x 1.0 W/Keyway (992406)
Plate, Pivot Anchor Bent
Locknut, 3/4-16
Belt, B123 - 60" Deck (992407)
Belt, 131.0 EL ARAMID - 66” Deck (992408)
Belt, B112 - 54" Deck (992406)
Blade, 20.940 LO-LIFT - 60" Deck (992407)
Blade, 23.0 Lift - 66" Deck (992408)
Blade, 19.0 - 54” Deck (992406)
Arm, Belt Tensioner
Spanner
Belt, HB114.9 EL
Weldment, Tension Arm
U-Bolt, Round .63 x 4.50 x 3/8-16
Weldment, Offset Arm w/Bushings (includes item 48)
Cap, Spindle
Weldment, Deck Idler Arm w/Bushings (includes item 48)
Tube, Ø.750 x Ø.438 x 3.047
Assembly, Spindle 1" Long Shaft (includes items 27, 43 and 49 - 59)
U-Bolt, Round 1.00 x 3.00 x 3/8-16
Fitting, 1/4-28 STRGT Grease Zerk
Bolt, 5/16-18 x 1.25 Hex 5
Bolt, 3/8-16 x 1.00 Hex 5
Bolt, 3/8-16 x 2.50 Hex 5
Bolt, 3/8-16 x 4.00 Hex 5
Bolt, 7/16-14 x 1.75 Hex 5
Bolt, 1/2-13 x 1.75 Hex 5
Washer, 1.062 x 1.75 x 0.100
Bolt, 5/8-11 x 1.50 Hex 5
Nut, 3/8-16 STD Hex GR5
Washer, .375 REG Flat
Washer, .500 REG Flat
Locknut, 1/2-13 Crown
Locknut, 5/16-18 Whiz
Locknut, 3/8-16 Crown
Washer, .375 x 1.50 x .O63 Flat
Key, .250 x .250 x 1.00 SQ
Bolt, 9/16-12 x 1.75 Hex 8
Locknut, 5/8-11 Whiz
Locknut, 7/16-14 Whiz
Nut, 7/16-20 Hex
Bearing, Sleeve .753 x .878 x .750
Locknut, 1”
Washer, 1.062 x 1.75 x 0.100
Spacer, Seal
Seal, Upper
Bearing Assembly, 1IN Diameter Spindle
Casting, Mower Spindle 3.31 LG
Pre-Load Spacer, .606
Stud, Special 7/16-20
Shaft, Spindle - Outside Spindles
Shaft, Spindle - Center Spindle
Seal, Lower
Spacer, 1.01 x 1.25 x .635
Bolt, .50-13 x 3.50 Hex 5
Spindle Bearing Kit (Contains items 52, 53, 55 and 58)
35
DISCHARGE CHUTE
Model 992406, 407, 408
5
10
1
2
8
4
3
6
9
Item Part No.
1
2
3
4
5
6
7
8
9
10
03779061
03791961
03822800
07533600
03820400
00964016
00963020
00964019
00960704
03843000
Qty.
1
1
1
1
1
5
5
1
2
1
Description
Weldment, Discharge Shield Bracket
Plate, Discharge Shield Support
Shield, Rubber Discharge
Bumper, Rubber
Knob, 3/8 x 1.25 - 4 Prong
Locknut, 3/8-16 Whiz
Bolt, 3/8-16 x 1 CRG 5
Locknut, 5/16-18 Whiz
Washer, .500 Reg, Flat
Assembly, Discharge - Rubber *(contains items 1 through 9)
36
7
37
EverRide
An Ariens Company
655 West Ryan Street
Brillion, WI 54110-1072
920-756-2141
Fax 920-756-2407
www.everride.com