Academic Handbook 2015 / 2016
Transcription
Academic Handbook 2015 / 2016
FACULTY OF MANUFACTURING ENGINEERING Academic Handbook 2015 / 2016 All the information in this Academic Handbook is precise and current at the time of print. Fifteen Edition 2015 For further enquiries, kindly refer to: Dean, Faculty of Manufacturing Engineering Universiti Teknikal Malaysia Melaka Hang Tuah Jaya 76100 Durian Tunggal, Melaka Email: fkp@utem.edu.my Website: www.utem.edu.my/fkp All rights reserved. No part of this publication may be reproduced or distributed in any form or any means, without prior written permission of the Dean. SENIOR MANAGEMENT UNIVERSITI TEKNIKAL MALAYSIA MELAKA PROF. DATUK DR. SHAHRIN BIN SAHIB VICE CHANCELLOR PROF. DR. MOHD RAZALI BIN MUHAMAD DEPUTY VICE CHANCELLOR (ACADEMIC & INTERNATIONAL) PROF. IR. DR. MOHD. JAILANI BIN MOHD. NOR ASSOC. PROF. DR. IZAIDIN BIN ABDUL MAJID DEPUTY VICE CHANCELLOR (RESEARCH & INNOVATION) DEPUTY VICE CHANCELLOR (STUDENT AFFAIRS & ALUMNI) MANAGEMENT OF FACULTY OF MANUFACTURING ENGINEERING Content FOREWORD BY THE DEAN ____________________________________________________________________________1 UNIVERSITI TEKNIKAL MALAYSIA MELAKA ______________________________________________________2 MANUFACTURING ENGINEERING ____________________________________________________________________3 FACULTY OF MANUFACTURING ENGINEERING ____________________________________________________4 ORGANIZATION OF THE FACULTY ______________________________________________________________________________ 5 ORGANIZATION STRUCTURE ____________________________________________________________________________________ 5 ACCREDITATION__________________________________________________________________________________________________ 6 RESEARCH CLUSTERS ___________________________________________________________________________________________ 7 ACADEMIC SYSTEM ____________________________________________________________________________________8 ENTRY REQUIREMENTS _________________________________________________________________________________________ 8 DEFINITION OF SUBJECT CATEGORY __________________________________________________________________________11 DEFINITION OF CREDIT HOUR _________________________________________________________________________________11 STUDENT LEARNING TIME _____________________________________________________________________________________12 ACADEMIC ACHIEVEMENT _____________________________________________________________________________________13 ACADEMIC STATUS _____________________________________________________________________________________________14 GRADUATION REQUIREMENTS ________________________________________________________________________________14 ACADEMIC ADVISORY SYSTEM _____________________________________________________________________ 15 SOCIETY OF MANUFACTURING ENGINEERS ______________________________________________________ 15 PROGRAM DETAILS __________________________________________________________________________________ 16 BACHELOR OF MANUFACTURING ENGINEERING _________________________________________________________ 17 PROGRAM EDUCATIONAL OBJECTIVES (PEO) ________________________________________________________________18 PROGRAM OUTCOMES __________________________________________________________________________________________19 CURRICULUM DETAILS AND STRUCTURE_____________________________________________________________________20 MAPPING OF SUBJECTS AGAINST PROGRAM OUTCOMES ___________________________________________________26 SYLLABUS ________________________________________________________________________________________________________29 UNIVERSITY REQUIREMENT COURSES ________________________________________________________________________29 COMMON CORE COURSES _______________________________________________________________________________________37 PROGRAM CORE COURSES ______________________________________________________________________________________47 ELECTIVES COURSES ____________________________________________________________________________________________58 DIPLOMA OF MANUFACTURING ENGINEERING ______________________________________________________ 69 PROGRAM EDUCATIONAL OBJECTIVES ________________________________________________________________________70 PROGRAM OUTCOMES __________________________________________________________________________________________71 MAPPING OF SUBJECTS AGAINST PROGRAM OUTCOMES ____________________________________________________75 SYLLABUS ________________________________________________________________________________________________________78 DIRECTORY OF STAFF _______________________________________________________________________________ 93 ACADEMIC STAFF ______________________________________________________________________________________________ 93 DEPARTMENT OF MANUFACTURING PROCESS ______________________________________________________________94 DEPARTMENT OF MANUFACTURING DESIGN ________________________________________________________________96 DEPARTMENT OF ROBOTICS & AUTOMATION _______________________________________________________________98 DEPARTMENT OF ENGINEERING MATERIALS______________________________________________________________ 100 DEPARTMENT OF MANUFACTURING MANAGEMENT _____________________________________________________ 103 TECHNICAL STAFF ____________________________________________________________________________________________ 105 ADMINISTRATIVE STAFF ____________________________________________________________________________________ 108 LABORATORY _______________________________________________________________________________________ 110 LABORATORIES ________________________________________________________________________________________________ 110 LIST OF LABORATORIES ______________________________________________________________________________________ 110 SAFETY GUIDELINES _______________________________________________________________________________________ 111 PROCEDURES __________________________________________________________________________________________________ 111 DRESS SAFELY _________________________________________________________________________________________________ 112 HOUSEKEEPING________________________________________________________________________________________________ 112 MATERIAL STORAGE & HANDLING __________________________________________________________________________ 113 CHEMICALS_____________________________________________________________________________________________________ 113 FLAMMABLE AND COMBUSTIBLE LIQUIDS _________________________________________________________________ 113 FIRE PREVENTION_____________________________________________________________________________________________ 113 ENVIRONMENT ________________________________________________________________________________________________ 114 FIRST AID _______________________________________________________________________________________________________ 114 QUALITY ASSURANCE SYSTEM ___________________________________________________________________ 115 EXTERNAL EXAMINERS _______________________________________________________________________________________ 115 MAP___________________________________________________________________________________________________ 116 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Assalamualaikum wrth. wbt. Alhamdulillah, with God’s will and the efforts of faculty’s members, this Academic Handbook 2015/2016 is successfully published. FOREWORD BY THE DEAN First of all, I would like to congratulate all students of Bachelor of Manufacturing Engineering and Diploma in Manufacturing Engineering, for being accepted to pursue your study at the Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka (UTeM). It is my sincere hope that the time spend here would bring about the best of your personality and intellectual potential to graduate as competent, knowledgeable, and respected manufacturing engineers. This handbook is organized for students to: be acquaintance with the organization of the university and faculty, understand the academic system of the university and the faculty, understand the academic programs offered by the faculty, have an overview of the curriculum structure and the subjects offered, be familiar with academic rules and regulations. Full understanding of the material covered in this handbook will help students to plan their study effectively. Students are advised to have a continuous and enriching interaction with the Academic Advisors to seek clarifications on matters pertaining to the academic programs. Finally, I would like to thank and congratulate all parties in the faculty who have put their diligent efforts in making this handbook a success. Thank you, Wassalam. Assoc. Prof. Dr. Mohd Rizal bin Salleh Dean, Faculty of Manufacturing Engineering, 1 FACULTY OF MANUFACTURING ENGINEERING UNIVERSITI TEKNIKAL MALAYSIA MELAKA ACADEMIC HANDBOOK SESSION 2015/2016 Universiti Teknikal Malaysia Melaka (UTeM) was established under Section 20 University and University College Act 1971 (Act 30) through “Perintah Universiti Teknikal Malaysia Melaka (Pemerbadanan 2007)” gazetted as P.U. (A) 43 on the 1st of February 2007. UTeM was initially known as Kolej Universiti Teknikal Kebangsaan Malaysia (KUTKM), established on the st 1 of December 2001. UTeM determined to lead and contribute to the well being of the country and the world by: To be one of the world’s leading innovative and creative technical universities s 1. Promoting knowledge through innovative teaching and learning, research and technical scholarship; 2. Developing professional leaders with impeccable moral values; 3. Generating sustainable development through smart partnership with the community and industry. To conduct academic & professional programmes based on relevant needs of the industries. To produce graduates with relevant knowledge, technical competency, soft skills, social responsibility & accountability. To cultivate scientific method, critical thinking, creative & innovation problem solving & autonomy in decision making amongst graduates. To foster development & innovation activities in collaboration with industries for the development of national wealth. To equip graduates with leadership & teamwork skills as well as develop communication & life-long learning skills. To develop technopreneurship & managerial skills amongst graduates. To instill an appreciation of the arts & cultural values and awareness of healthy life styles amongst graduates. 2 FACULTY OF MANUFACTURING ENGINEERING INTRODUCTION TO MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Manufacturing or production is a process of transforming raw material into a product. It includes designing and producing products through various production methods and machines. Manufacturing activity is the backbone of a nation’s development since it contributes between 20 - 30 percent of Gross National Product (GNP). Generally, as a nation’s manufacturing activity increases, it will actually improve the standard of living of its populace. Manufacturing Engineering is a branch of engineering that requires knowledge, practical skills and experience in order to fully grasp, exploit and control all the engineering techniques in manufacturing process and methods of producing products. It also requires aptitude to plan for manufacturing methods, research and develop tools, process and machines as well as the ability to combine facilities and systems in the intention of producing cost-effective products in a more feasible way. The Manufacturing Engineering Program in UTeM is developed to instill a strong engineering foundation, so that graduates of this program are proficient in solving manufacturing engineering related problems. This will ensure graduates of manufacturing engineering are able to function effectively in their career. A manufacturing engineering graduate could pursue a career as process engineer, manufacturing design engineer, automation engineer, material engineer, quality control engineer and as a production engineer. Besides working in private and government sectors, the syllabus provides a strong foundation for its graduates to be entrepreneurs. In which ever field they decide to be involved in, we are confident that graduates of Manufacturing Engineering Degree and Diploma programs will be able to contribute to the nation’s industrial development. 3 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 THE FACULTY OF MANUFACTURING ENGINEERING The Faculty of Manufacturing Engineering was officially established on the 22nd of June 2001 with approval of the Ministry of Education. The first program offered was Bachelor of Manufacturing Engineering (Manufacturing Process) in November 2001. However, foreseeing the nation’s fast-moving industrial development and its need for professional human resources in manufacturing engineering, the Faculty has introduced several other programs in various fields of manufacturing engineering th with the approval from the ministry starting from 14 April 2002. At the beginning of the academic session 2014/15, a new broadbased program, Bachelor of Manufacturing Engineering is introduced. The followings are summary of all programs offered by the Faculty. BACHELOR DEGREE PROGRAMS UNDERGRADUATE PROGRAMS 1) 2) 3) 4) 5) 6) Bachelor of Manufacturing Engineering Bachelor of Manufacturing Engineering (Manufacturing Process) Bachelor of Manufacturing Engineering (Robotics & Automation) Bachelor of Manufacturing Engineering (Manufacturing Design) Bachelor of Manufacturing Engineering (Engineering Materials) Bachelor of Manufacturing Engineering (Manufacturing Management) DIPLOMA OF MANUFACTURING ENGINEERING MASTER AND DOCTORATE (by Research) POSTGRADUATE PROGRAMS Design & Concurrent Engineering Advanced Manufacturing Processes Autonomous & Intelligent Manufacturing Competitive Manufacturing Engineering Materials MASTER OF MANUFACTURING ENGINEERING (by Coursework) Manufacturing Systems Engineering Industrial Engineering Quality Systems Engineering Precision Engineering 4 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 FACULTY -vision To be a Faculty of Manufacturing Engineering which is comprehensive, excellent & recognized. VISION FACULTY-mission MISSION To carry out quality manufacturing engineering teaching and learning, research and consultancy activities that meet the current needs. ORGANIZATION OF THE FACULTY The faculty is headed by a Dean, assisted by two Deputy Deans, each responsible for Academic Matters and Research & Postgraduates, respectively. The five degree programs and the diploma program are each managed by a Head of Department (HoD). A Principal Assistant Registrar is responsible for the administration of the faculty’s office. ORGANIZATION STRUCTURE DEAN DEPUTY DEAN (Research & Postgraduate Studies) DEPUTY DEAN (Academics) Head of Department (Robotics & Automation) Head of Department (Manufacturing Process) Head of Department (Manufacturing Management) Head of Department (Manufacturing Design) Head of Department (Engineering Materials) Head of Department (Diploma Studies) Assistant Engineers Senior Assistant Registrar Academic Staffs Academic Staffs Academic Staffs Academic Staffs Academic Staffs Academic Staffs Technical Staffs Admin. Staffs 5 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ACCREDITATION Accreditations for academic programs in Faculty of Manufacturing are assessed by Engineering Accreditation Council (EAC) and Malaysian Qualification Agency (MQA). Should the facility meet the accrediting agency’s standards, the agency will recommend to the Public Services Department (PSD) to grant accreditation to the applied courses. Table 1 indicates the first accreditation obtained by the various courses. Table 1: Program Accreditation Status Academic Program Bach. of Manufacturing Engineering (Manufacturing Process) Bach. of Manufacturing Engineering (Manufacturing Design) Bach. of Manufacturing Engineering (Robotics & Automation) Bach. of Manufacturing Engineering (Engineering Materials) Bach. of Manufacturing Engineering (Manufacturing Management) Diploma of Manufacturing Engineering Accreditation Body Accredited Since EAC 2006 EAC 2007 EAC 2007 EAC 2008 EAC 2008 JPA 2005 Graduates from the accredited engineering programs which satisfy the minimum academic requirements can register as a graduate engineer with the Board of Engineers (BEM) and can apply to be a graduate member of the Institution of Engineer Malaysia (IEM). 6 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 RESEARCH Besides teaching activities, faculty also involves in research activities. The faculty research CLUSTERS clusters are synergized to the niche areas defined by university as shown below: 7 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC SYSTEM ACADEMIC HANDBOOK SESSION 2015/2016 UTeM practices a semester academic system. Every academic year comprises of two semesters and in some instances the faculty also offer special semester which is arranged during the semester break. There are 18 weeks of study week which include 7 weeks of first part lecture, followed by 1 week mid semester break. Students will continue another 7 weeks second part lecture before 1 week of study leave and 2 weeks for final examination. Learning process in UTeM includes lectures, tutorials, written assignments, practical, laboratory and projects which will be done either by individual or by group work. A Bachelor Degree student has to fulfill all credit hours required to graduate within 8 - 12 semesters while a Diploma student has to do so between 6 – 10 semesters to graduate. ENTRY REQUIREMENTS BACHELOR DEGREE PROGRAM DIPLOMA HOLDERS / EQUIVALENT General Requirements: Pass SPM / equivalent with credit in Bahasa Melayu/Bahasa Malaysia or credit in Bahasa Melayu/Bahasa Malaysia July Examination; AND Pass Diploma /equivalent qualification recognized by the Government of Malaysia and approved by the University Senate; OR Pass the STPM examination with a minimum CGPA of 2.00 and obtained at least a Grade C (CGPA 2.00) in three subjects including the General Paper; OR Pass a Matriculation Program with a minimum CGPA of 2.00; AND A minimum of Band 2 in Malaysian University English Test (MUET). Programs’ Special Requirements: Pass a Diploma program in relevant field with at least a CGPA of 3.00, recognized by the Government of Malaysia and approved by the University Senate AND Credit exemptions are subject to the faculty’s approval AND Pass the Diploma program before the academic session begins; AND Students must obtain at least a Band 4 in Malaysian University English Test (MUET) within the first 2 years of study. 8 FACULTY OF MANUFACTURING ENGINEERING BACHELOR DEGREE PROGRAM ACADEMIC HANDBOOK SESSION 2015/2016 MATRICULATION CERTIFICATE General Requirements: Pass SPM/ equivalent with credit in Bahasa Melayu/Bahasa Malaysia or credit in Bahasa Melayu/Bahasa Malaysia July Examination; Pass KPM Matriculation/ Asasi Sains UM/ Asasi Undang-Undang KPTM with at least a CGPA of 2.00; AND A minimum of Band 2 in Malaysian University English Test (MUET). Programmes Special Requirement: Pass with at least Grade C in Physics, Additional Mathematics/Advanced Additional Mathematics and Chemistry; AND Students must obtain at least a Band 4 in Malaysian University English Test (MUET) within the first 2 years of study. STPM HOLDERS General Requirement: Pass SPM/ equivalent with credit in Bahasa Melayu/Bahasa Malaysia or credit in Bahasa Melayu/Bahasa Malaysia July Examination; AND Pass STPM with at least Grade C (CGPA 2.00) in the General Paper and Grade C (CGPA 2.00) in two other subjects, AND A minimum of Band 2 in Malaysian University English Test (MUET). Programmes Special Requirement: Pass with at least Grade C (CGPA 2.00) in Physics, Additional Mathematics , Advanced Additional Mathematics and Chemistry, AND Students must obtain at least a Band 4 in Malaysian University English Test (MUET) within the first 2 years of study. 9 FACULTY OF MANUFACTURING ENGINEERING DIPLOMA PROGRAM ACADEMIC HANDBOOK SESSION 2015/2016 SPM HOLDERS University’s General Requirement: Pass SPM or equivalent with a minimum of 5 credits for the subjects inclusive of Bahasa Melayu. Program Special Requirements: [1] Fulfill the University’s General Requirement with a minimum of 4 Credits for the subjects below: Mathematics Additional Mathematics Physics [2] AND 1 of the following subjects: Additional Science Science Chemistry Biology Electronics Technology Electric & Electronic Engineering Technology or Mechanical TV and Radio Services Electrical Installation and Control Geometry and Electronics Drawing Geometry and Machine Drawing/Machinery/Metal Fabrication Geometry and Automotive Drawing Geometry and Building Structure Drawing/Air-Conditioning Engineering Drawing Geography/Biology Arts/Design [3] Pass English Language 10 FACULTY OF MANUFACTURING ENGINEERING DEFINITION OF SUBJECT CATEGORIES DEFINITION OF CREDIT HOUR ACADEMIC HANDBOOK SESSION 2015/2016 University Compulsory Subjects These subjects are determined by the University and are compulsory for all students. Common Core Subjects These subjects are determined by the University and the Faculty and are compulsory for all engineering students. Program Core Subjects These subjects are determined by the Faculty and are compulsory for all engineering students enrolled in the program. Electives Subjects These subjects are determined by the Faculty and are compulsory for all students specialising in respected fields. Credit System for Subjects In the semester system, each subject is given credit values except for subjects, which are determined by the University. Each subject is given credit to show the importance of the contents. The amount of credit represents the effort expected to be performed by students. As a result, students should wisely allocate their study time based on the credit of the subjects. Credit System for Industrial Training The duration of Industrial Training for Bachelor Degree Program is 10 weeks for a total of 5 credit hours. For Diploma Program, the duration of Industrial Training is 10 weeks for a total of 5 credits hours. 11 FACULTY OF MANUFACTURING ENGINEERING STUDENT LEARNING TIME ACADEMIC HANDBOOK SESSION 2015/2016 Student Learning Time (SLT) is the average number of hours expected of a normal student to put in for a given credit hour in a semester consisting of a total of 18 weeks. It measures students learning hours for a given semester. SLT consists of lecture hours, practical sessions, tutorials, assessment and the self-study hours. SLT for a one credit-hour subject equals 40 hours. An example of a SLT table is shown below: STUDENT LEARNING TIME (SLT) Guided Learning Time LEARNING ACTIVITIES Official Contact Freq. Hours Guided Self Learning Freq. Total Study Freq. Hours Hours Total Assessment Freq. Total Time Lecture 3 14 42 0 0 0 2 14 28 0 0 0 Tutorial 0 0 0 1 13 13 6 2 12 0 0 0 Test 0 0 0 0 0 0 8 1 8 2 1 2 Final Exam 0 0 0 0 0 0 12 1 12 3 1 3 TOTAL GRAND TOTAL TOTAL CREDIT GRADING SYSTEM Total Independent Learning Time 42 13 60 5 120 3.0 Table 2 shows the grading system adopted by the university. Table 2: Grading System Schedule Marks 80 – 100 75 – 79 70 – 74 65 – 69 60 – 64 55 – 59 50 – 54 47 – 49 44 – 46 40 – 43 00 – 39 Grade Grade Point Status A AB+ B BC+ C CD+ D E 4.0 3.7 3.3 3.0 2.7 2.3 2.0 1.7 1.3 1.0 0.0 Excellent Excellent Honors Honors Honors Pass Pass Pass Pass Pass Fail 12 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ACADEMIC ACHIEVEMENT Grade Point Average Calculation Grade Point Average (GPA) is a grade point average earned by a student in a semester. It is calculated as below: 𝑇𝑜𝑡𝑎𝑙 𝐺𝑟𝑎𝑑𝑒 𝑃𝑜𝑖𝑛𝑡 (𝑇𝐺𝑃) = 𝑘1 𝑚1 + 𝑘2 𝑚2 + ⋯ + 𝑘𝑛 𝑚𝑛 𝑇𝑜𝑡𝑎𝑙 𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝐶𝑟𝑒𝑑𝑖𝑡 (𝑇𝐶𝐶) = 𝑘1 + 𝑘2 + ⋯ + 𝑘𝑛 𝐺𝑟𝑎𝑑𝑒 𝑃𝑜𝑖𝑛𝑡 𝐴𝑣𝑒𝑟𝑎𝑔𝑒 (𝐺𝑃𝐴) = 𝑇𝑜𝑡𝑎𝑙 𝐺𝑟𝑎𝑑𝑒 𝑃𝑜𝑖𝑛𝑡 𝑇𝑜𝑡𝑎𝑙 𝐶𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝐶𝑟𝑒𝑑𝑖𝑡 𝑤ℎ𝑒𝑟𝑒 𝑘 = 𝐶𝑟𝑒𝑑𝑖𝑡 ℎ𝑜𝑢𝑟𝑠 𝑓𝑜𝑟 𝑠𝑢𝑏𝑗𝑒𝑐𝑡 𝑚 = 𝐺𝑟𝑎𝑑𝑒 𝑝𝑜𝑖𝑛𝑡𝑠 𝑒𝑎𝑟𝑛𝑒𝑑 𝑓𝑜𝑟 𝑠𝑢𝑏𝑗𝑒𝑐𝑡 𝑛 = 𝑁𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑠𝑢𝑏𝑗𝑒𝑐𝑡𝑠 𝑟𝑒𝑔𝑖𝑠𝑡𝑒𝑟𝑒𝑑 𝑖𝑛 𝑡ℎ𝑒 𝑠𝑒𝑚𝑒𝑠𝑡𝑒𝑟 Cumulative Grade Point Average Calculation Cumulative Grade Point Average (CGPA) is a grade point average earned by a student inclusive all semesters he/she registers. It is calculated as below: 𝐶𝐺𝑃𝐴 = (𝑇𝐺𝑃)1 + (𝑇𝐺𝑃)2 + ⋯ + (𝑇𝐺𝑃)𝑛 (𝑇𝐶𝐶)1 + (𝑇𝐶𝐶)2 + ⋯ + (𝑇𝐶𝐶)𝑛 𝑤ℎ𝑒𝑟𝑒 𝑇𝐺𝑃 = 𝑇𝑜𝑡𝑎𝑙 𝑔𝑟𝑎𝑑𝑒 𝑝𝑜𝑖𝑛𝑡 𝑒𝑎𝑟𝑛𝑒𝑑 𝑖𝑛 𝑠𝑒𝑚𝑒𝑠𝑡𝑒𝑟 𝑇𝐶𝐶 = 𝑇𝑜𝑡𝑎𝑙 𝑐𝑎𝑙𝑐𝑢𝑙𝑎𝑡𝑒𝑑 𝑐𝑟𝑒𝑑𝑖𝑡 𝑖𝑛 𝑠𝑒𝑚𝑒𝑠𝑡𝑒𝑟 𝑛 = 𝑇𝑜𝑡𝑎𝑙 𝑠𝑒𝑚𝑒𝑠𝑡𝑒𝑟 𝑟𝑒𝑔𝑖𝑠𝑡𝑒𝑟𝑒𝑑 13 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC STATUS ACADEMIC HANDBOOK SESSION 2015/2016 The academic status for each student is determined by the examination results obtained at the end of every semester. The status is categorized as: Table 3: Academic Status ACADEMIC STATUS Good Standing/Kedudukan Baik (KB) Conditional Status/Kedudukan Bersyarat (KS) Fail/Kedudukan Gagal (KG) GRADUATION REQUIREMENTS CGPA CGPA ≥ 2.00 1.70 ≤ CGPA < 2.00 CGPA < 1.70 Students with CGPA ≥ 2.00 but with GPA < 1.00, subject to Senate approval, can; i. continue his/her study in the University; or ii. be withheld from his/her study for the subsequent semester, or iii. be terminated from the University Students with 1.70 ≤ CGPA < 2.00, however his/her GPA is < 1.00, subject to Senate approval, can; i. be withheld from his/her study for the subsequent semesters, or ii. be terminated from the University Final semester student that fulfills the graduation requirements will be given Graduating Status/Kedudukan Baik Anugerah (KBA). Student’s academic status for the special semester will not be determined. The grade obtained during the special semester will be incorporated during CGPA evaluation in the subsequent semester. Student obtaining Conditional Status/Kedudukan Bersyarat (KS) three times in a row will be given a fail status/Kedudukan Gagal (KG). Student with a Fail Status/Kedudukan Gagal (KG) will be terminated from the University. Students deserve to be awarded with certificate (Bachelor/Diploma) upon satisfying the following requirements: 1) 2) 3) 4) Student must obtain a Good Standing/Kedudukan Baik (KB) in the final semester. Student has passed all subjects required by the program. Student has passed MUET with minimum Band 3. Student has fulfilled other requirements as specified by the University. 14 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC ADVISORY SYSTEM ACADEMIC HANDBOOK SESSION 2015/2016 ACADEMIC ADVISOR RESPONSIBILITY An academic advisor is required to explain to the students the important information concerning: university’s policy and procedure, curriculum and syllabus, academic calendar and etc. The academic advisor also needs to assess the students’ aptitude to ensure credit hours and subjects registered are suitable with their capability. In addition, the academic advisor must approve application to drop/add subjects based on student performance. STUDENT’S RESPONSIBILITY Students are responsible to consistently meet with their academic advisor twice per semester to get advice and help in solving any academic problems that arise. Every semester, students need to discuss their study plan with their academic advisor and to consult their academic advisor before registering their subjects for the respective semester. In general, students are responsible to: a) meet up with the academic advisor in the first week of the semester and obtain the general explanation about the Semester System and related issues concerning learning process as well as monitoring student’s performance. b) obtain an assistance from the academic advisor in preparing their study plan throughout their four years of study in UTeM, such as subjects to be registered every semester, credit hours, and etc. c) inform the Faculty’s Administration and academic advisor concerning the student’s performance and problems. d) check and verify subjects registered for the examination. e) report the student’s performance to the academic advisor and seek any amendment to the study plan according to student’s performance (if necessary). f) seek advice and explanation from their academic advisor the effects of registering and dropping subjects. SOCIETY OF MANUFACTURING ENGINEERS Society of Manufacturing Engineers (SME) is a society set up by the faculty for students to carry out their activities that can promote professional development and enhancing their soft skills such as communication, problem solving, entrepreneurship and leadership. Students are encouraged to be active in the SME as the activities carried out could supplement the formal engineering education obtained. SME had organized many activities either independently, or in cooperation with the faculty. Examples of the activities include: industrial visits, games and outdoor activities, motivational courses, community services and industrial talks. 15 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM DETAILS 16 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 BACHELOR OF MANUFACTURING ENGINEERING Bachelor of Manufacturing Engineering is first offered in September 2014 as a replacement of previous specialized programs in Manufacturing Engineering. This program is designed with the objective of fulfilling the government’s aspiration to produce multi-skilled graduates in the field of Manufacturing Engineering that would uphold the growth of manufacturing industries in Malaysia. In this program, students are taught with knowledge on generic skills, mathematics and sciences, common engineering domains, manufacturing engineering and knowledge specifics to Materials Engineering, Manufacturing Design, Manufacturing Process, Robotics and Automation, and Manufacturing Management. Graduates from this program are expected to have strong engineering background and skills required by the industries to build their career as Process Engineers, Product Design Engineers, Production Engineers, Manufacturing Engineers, Sales Engineers, Machine Tool Designers and Manufacturing Engineering Consultants. 17 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 OUTCOME BASED EDUCATION Washington Accord is an agreement between various countries to endorse the equivalency of engineering programs whereby Malaysia is one of its provisional signatories. All graduates of engineering programs that have been accredited in a member country are considered already fulfilling the academic requirements to enter engineering practice in all countries signing the agreement. The Washington Accord has adopted the Outcome Based Education (OBE) as its teaching and learning approach. OBE is a process that involves the restructuring of curriculum, assessment and reporting practices in education to reflect the achievement of high order learning and mastery rather than accumulation of course credits. PROGRAM EDUCATIONAL OBJECTIVES (PEO) Program Educational Objectives (PEO) is specific goals describing expected achievements of graduates in their career and professional life after graduation. Below are the PEO for Faculty of Manufacturing Engineering. PEO 1 Alumni adapt to transformation of knowledge and are highly competent to solve engineering and manufacturing related problem. PEO 2 PEO 3 Alumni demonstrate leadership skills with good ethics. Alumni pursue lifelong learning activities as well as creative and innovative to the needs of the industry and society. 18 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM OUTCOMES Program Outcomes (PO) are statements describing what students are expected to know and be able to perform or attain by the time of graduation. These relate to the skills, knowledge, and behaviors that students acquire through their program of studies. PO 1 Able to apply knowledge of mathematics, science, engineering fundamentals and manufacturing engineering to the solution of complex engineering problems. PO 2 Able to identify, formulate, research literature and analyse complex engineering problems reaching substantiated conclusions using first principles of mathematics, natural sciences and engineering sciences. PO 3 Able to design solutions for complex engineering problems and design systems, components or processes that meet specified needs with appropriate consideration for public health and safety, cultural, societal, and environmental considerations. PO 4 Able to conduct investigation into complex problems using research based knowledge and research methods including design of experiments, analysis and interpretation of data, and synthesis of information to provide valid conclusions. PO 5 Able to create, select and apply appropriate techniques, resources, and modern engineering and IT tools, including prediction and modelling, to complex engineering activities, with an understanding of the limitations. PO 6 Able to apply reasoning informed by contextual knowledge to assess societal, health, safety, legal and cultural issues and the consequent responsibilities relevant to professional engineering practice. PO 7 Able to apply ethical principles and commit to professional ethics and responsibilities and norms of engineering practice. PO 8 Able to understand the impact of professional engineering solutions in societal and environmental contexts and demonstrate knowledge of and need for sustainable development. PO 9 Able to communicate effectively on complex engineering activities with the engineering community and with society at large, such as being able to comprehend and write effective reports and design documentation, make effective presentations, and give and receive clear instructions. PO 10 Able to demonstrate knowledge and understanding of engineering and management principles and apply these to one’s own work, as a member and leader in a team, to manage projects and in multidisciplinary environments. PO 11 Able to recognise the need for, and have the preparation and ability to engage in independent and life-long learning in the broadest context of technological change and acquire knowledge on entrepreneurship. PO 12 Able to demonstrate knowledge and understanding of the principles of finance and project management 19 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 CURRICULUM DETAILS AND STRUCTURE 20 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 1ST YEAR Code BLHL ***2 BKK* ***1 BMFG 1113 BMCG 1523 BMFG 1213 BMCG 1113 FIRST SEMESTER Subjects Third Language Co-Curriculum I Engineering Mathematics Engineering Graphics and CAD Engineering Materials Statics Category1 W W P P P P TOTAL CREDITS Credits 2 1 3 3 3 3 15 SECOND SEMESTER Subjects Category1 TITAS W Bahasa Melayu Komunikasi W Co-Curriculum II W Differential Equation P Computer Programming P Principle of Electric and Electronics P Principle of Instrumentation and P Measurement BMFS 1122 Manufacturing Workshop K * for International Students only TOTAL CREDITS Code BLHW 1702 BLHL 1012* BKK ***3 BMCG 1013 BITG 1233 BEKG 1123 BEKG 1233 Credits 2 2 1 3 3 3 3 2 17 2ND YEAR Code BLHW 2403 BENG 2142 BMFB 2413 BMFS 2613 BMFR 2213 FIRST SEMESTER Subjects Technical English Statistics Strength of Materials Manufacturing Process Thermo Fluids Category1 Credits W 3 P 2 K 3 K 3 K 3 TOTAL CREDITS 1 CATEGORY: 14 SECOND SEMESTER Code Subjects Category1 BLHW 2712 Ethnic Relation W BLHW 2752* Malaysian Cultures* W BEKG 2452 Numerical Methods P BEKG 2433 Electrical System P BMFA 2123 Dynamics K BMFS 2623 Advanced Manufacturing Process K BMFP 2223 Quality Control K * for International Students only TOTAL CREDITS Credits 2 2 2 3 3 3 3 16 [W] University Compulsory Subjects, [P] Program Core Subjects, [K] Course Core Subjects, [E] Elective Subject 21 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 3RD YEAR Code BLHW 3403 BMFR 3513 BMFR 3313 BMFA 3313 BMF* ***3 FIRST SEMESTER Subjects English for Professional Communication Product Design and Manufacturing Mechanics of Machines Control System Elective 1 Category1 Credits W 3 K K K E TOTAL CREDITS Code BMFU 3935 3 3 3 3 15 SECOND SEMESTER Code Subjects Category1 BLHC 4032 Critical and Creative Thinking W BLHW 1742 Malaysian Studies W BMFB 3323 Material Selection K BMFP 3423 Industrial Engineering K BMFR 3523 CAD/CAM K BMFA 3483 Industrial Automation K BMF* ***3 Elective 2 E * for International Students only TOTAL CREDITS Credits 2 2 3 3 3 3 3 17 THIRD SEMESTER Subjects Category1 Credits Industrial Training (10 weeks) P 5 TOTAL CREDITS 5 4TH YEAR Code BTMW 4012 BMFU 4912 FIRST SEMESTER Subjects Technological Entrepreneurship Bachelor Degree Project I BMFR 4313 BMFP 4413 BMFS 4613 BMF* ***3 Integrated Design Project Manufacturing Management CNC Machining Elective 3 1 CATEGORY: Category1 Credits W 2 P 2 K K K E TOTAL CREDITS 3 3 3 3 16 Code BMFU 4924 BMFG 4623 BENG 4322 BMFU 4321 BMFP 4322 BMF* ***3 SECOND SEMESTER Subjects Category1 Bachelor Degree Project II P Engineering Economy and P Management Engineer and Society P Engineering Seminar P Manufacturing Sustainability K Elective 4 E TOTAL CREDITS Credits 4 3 2 1 2 3 15 [W] University Compulsory Subjects, [P] Program Core Subjects, [K] Course Core Subjects, [E] Elective Subject 22 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Electives – 3rd Year Code BMFA 3113 BMFB 3713 BMFP 3313 BMFR 3413 BMFS 3513 FIRST SEMESTER Subjects Mechatronics Advanced Materials Industrial Ergonomics Production Tools Design Non Metallic Processes SECOND SEMESTER Subjects Industrial Drives Systems Materials Characterization Production Optimization Industrial Design Surface Engineering in Manufacturing Category Credits E 3 E 3 E 3 E 3 E 3 Code BMFA 3123 BMFB 3723 BMFP 3323 BMFR 3423 BMFS 3523 Category Credits E 3 E 3 E 3 E 3 Code BMFA 4123 BMFB 4723 BMFP 4323 BMFR 4423 SECOND SEMESTER Subjects Intelligent System Nanotechnology Lean Six Sigma Concurrent Engineering BMFS 4523 Advanced CNC Machining Category E E E E E Credits 3 3 3 3 3 Category E E E E Credits 3 3 3 3 E 3 Electives – 4th Year Code BMFA 4113 BMFB 4713 BMFP 4313 BMFR 4413 BMFS 4513 1 CATEGORY: FIRST SEMESTER Subjects Industrial Robotics Green Materials and Biomaterials Modeling and Simulation Machine Design and CAE Analysis Metal Processing Technologies E 3 [W] University Compulsory Subjects, [P] Program Core Subjects, [K] Course Core Subjects, [E] Elective Subject 23 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 CURRICULUM: BACHELOR OF MANUFACTURING ENGINEERING Year 1 Year 2 Year 3 Year 4 Subjects Credits Semester 1 BLHL ***2 Third Language** University Requirements Semester 2 Semester 1 Semester 2 Semester 1 Semester 2 BLHW 1702 TITAS / BLHL 1012 Bahasa Melayu Komunikasi BLHW 2403 Technical English BLHW 2712 Ethnic Relation / BLHW 2752 Malaysian Cultures BLHW 3403 English for Professional Communication BLHC 4032 Critical & Creative Thinking / BLHW 1742 Malaysian Studies Semester 3 Common Core Engineering BMFG 1113 Engineering Mathematics BMCG 1013 Differential Equation Semester 2 18 BKK***1 BKK***1 Co-Curriculum Co- Curriculum I II Mathematics, Statistics & Computing Semester 1 BTMW 4012 Technological Entrepreneurship BENG 2142 Statistics BEKG 2452 Numerical Methods 13 BITG 1233 Computer Programming BMCG 1523 Engineering Graphics and CADD BEKG 1123 Principle of Electric and Electronics BMFG 1213 Engineering Materials BEKG 1233 Principles of Instrumentation and Measurement BMFU 3935 Industrial Training (10 weeks) BEKG 2433 Electrical Systems BMFU 4912 BMFU 4924 Bachelor Degree Bachelor Degree Project I Project II BMFG 4623 Engineering Economy and Management 35 BENG 4322 Engineer and Society BMCG 1113 Statics BMFU 4321 Engineering Seminar BMFB 2413 Strength of Materials Program Core BMFA 2123 Dynamics BMFR 3513 Product Design and Manufacturing BMFB 3323 Material Selection BMFR 3313 Mechanics of Machine BMFP 3423 Industrial Engineering BMFR 4313 Integrated Design Project BMFP 4413 Manufacturing Management 52 BMFS 2623 BMFS 2613 Advanced Manufacturing Manufacturing Process Process BMFS 1122 Manufacturing Workshop BMFR 2213 Thermo Fluids BMFP 2223 Quality Control 17 14 16 Electives Credits 15 BMFR 3523 CAD/CAM BMFA 3313 Control Systems BMFA 3483 Industrial Automation Elective* I Elective* II 15 17 5 BMFS 4613 CNC Machining BMFP 4322 Manufacturing Sustainability Elective* III Elective* IV 12 16 15 130 24 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Electives: Elective I (Select one subject from the list below) Elective II (Select one subject from the list below) Elective III (Select one subject from the list below) Elective IV (Select one subject from the list below) Robotics and Automation BMFA 3113 Mechatronics BMFA 3123 Industrial Drives System BMFA 4113 Industrial Robotics BMFA 4123 Intelligent System Material Engineering BMFB 3713 Advanced Materials BMFB 3723 Materials Characterization Manufacturing Management BMFP 3313 Industrial Ergonomics BMFP 3323 Production Optimization BMFP 4313 Modeling and Simulation BMFP 4323 Lean Six Sigma Manufacturing Design BMFR 3413 Production Tools Design BMFR 3423 Industrial Design BMFR 4413 Machine Design and CAE Analysis BMFR 4423 Concurrent Engineering Manufacturing Process BMFS 3513 Non-Metallic Processes BMFS 3523 Surface Engineering in Manufacturing BMFS 4513 Metal Processing Technologies BMFS 4523 Advanced CNC Machining Specializations BMFB 4713 Green Materials and Biomaterials BMFB 4723 Nanotechnology 25 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MAPPING OF SUBJECTS AGAINST PROGRAM OUTCOMES 26 FACULTY OF MANUFACTURING ENGINEERING Yea r Semester Code ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM OUTCOMES Subjects 1 2 BLHL ***2 Third Language x BKK ***1 Co-Curriculum I x BMFG 1113 Engineering Mathematics x BMCG 1523 Engineering Graphics and CAD x BMFG 1213 Engineering Materials x x BMCG 1113 Statics x x BLHW 1702 TITAS x BKK ***1 Co-Curriculum II x BMCG 1013 Differential Equation x BITG 1233 Computer Programming x BEKG 1123 Principles of Electric & Electronics x BEKG 1233 Principle of Instrumentation and Measurement x BMFS 1122 Manufacturing Workshop BLHW 2403 Technical English x BENG 2142 Statistics x x BMFB 2413 Strength of Materials x x BMFS 2613 Manufacturing Process x BMFR 2213 Thermo Fluids x BLHW 2712 Ethnic Relation BEKG 2452 Numerical Methods x BEKG 2433 Electrical Systems x x BMFA 2123 Dynamics x x BMFS 2623 Advanced Manufacturing Process x x BMFP 2223 Quality Control x x 3 4 5 6 7 8 9 10 x 11 12 x x Sem. 1 1 Sem. 2 Sem. 1 2 x x x x x x x x x x x x x x x x x x x x x x x x x Sem. 2 x x x x 27 FACULTY OF MANUFACTURING ENGINEERING Year Semester Code ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM OUTCOMES Subjects 1 Sem. 1 2 BLHW 3403 English for Professional Communication BMFR 3513 Product Design and Manufacturing BMFR 3313 Mechanics of Machine x x BMFA 3313 Control System x x 3 4 5 6 7 8 x 9 10 x x x x 11 12 x x x x x x x Elective I 3 BLHC 4032 Critical and Creative Thinking x BMFB 3323 Material Selection x BMFP 3423 Industrial Engineering x BMFR 3523 CAD/CAM x BMFA 3483 Industrial Automation x x x x x x x Sem. 2 x x x x Elective II Special Semester BMFU 3935 Industrial Training x x x BTMW 4012 Technological Entrepreneurship x BMFU 4912 Bachelor Degree Project I x BMFR 4313 Integrated Design Project x BMFP 4413 Manufacturing Management x x x BMFS 4613 CNC Machining x x x x x x x x x x x x x x x x x x x x Sem. 1 x Elective III 4 Sem. 2 BMFU 4924 Bachelor Degree Project II x BMFG 4623 Engineering Economy and Management BENG 4322 Engineer and Society x x x BMFU 4321 Engineering Seminar x x x BMFP 4322 Manufacturing Sustainability x x x x x x x x x x x x x x x x x x Elective IV 28 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 SYLLABUS UNIVERSITY REQUIREMENT COURSES 29 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 BAHASA ARAB (BLHL 1112) BAHASA MANDARIN (BLHL 1212) Learning Outcomes At the end of this course, students should be able to: [1] Use the basic Arabic grammar correctly and apply the information from the text. [2] Construct sentences and apply selected vocabulary in a report. [3] Demonstrate communication skills. Learning Outcomes At the end of this course, students should be able to: [1] Demonstrate the ability to converse in Mandarin with correct and accurate pronunciation and intonation. [2] Use the rules of Chinese writing and the theory of word and sentence formation. [3] Interpret the information in the simple text. Synopsis Basic Arabic is a subject which adopts the communicative approach and introduces the phonology, grammar, vocabulary and writing system. Students will be exposed to basic reading materials in the language and discuss topics in groups besides the exercises and practical conversations. Interaction among students is based on information from oral texts and face-to-face or group activities. References [1] Hasan, A. T., 2009, Mausuah An-Nahwu Wassorp Wali’raf. Shah Alam: UPENA,UiTM. [2] Yaakob, A. B., 2010, Mausuah An-Nahwu Wassorp Wali’raf. Beirut, Lubnan : Darul Ilmi Lilmalayin. [3] Abdul Masih, G. M., 2009, Mu’jam Kawaid Al-Lugatul Arobiah Fi Jadawal Walauhat, Lubnan: Maktabah Lubnan. [4] Yaakob, M., Mohd Salleh, A. H. & Mahpol, S., 2009, Al-ibtikar, (Bil. 1). Sepang Selangor: Penerbitan Salafi. [5] Rahim, A., 2010, Pembelajaran bahasa Arab bagi golongan yang bukan Arab. Synopsis This course is designed for students who do not have prior knowledge in Mandarin. It provides students with the foundation of knowledge to enable them to understand and respond in the oral and written forms. This subject encompasses the listening, speaking, reading and writing components. This subject aims to help students to obtain enough exposure of the Mandarin phonetics (Han Yu Pin Yin). The basic grammar introduced is related to the language used daily by the Chinese. Particular care is also taken to ensure the development of verbal communication and written skills in mandarin. References [1] Hoon, A. L., Lee, O. B., 2012, Basic Chinese For Everyone. Selangor: Pelanduk Publications. [2] Wu, J., and Lu, B., 2011, Chinese Grammar Step by Step. Singapore: Cengage Learning Asia Pte Ltd. [3] Nee, S. W., Heng, C. T., San, L. L., Sim, M. S., 2009, Conversational Mandarin Chinese for non-native speakers. Selangor: Xueer publisher. 30 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 BAHASA JEPUN (BLHL 1312) TITAS (BLHW 1702) Learning Outcomes At the end of this course, students should be able to: [1] Use grammar and classify the features of Japanese phonology correctly. [2] Demonstrate correct pronunciation. [3] Construct sentences and demonstrate writing skills. Learning Outcomes At the end of this course, students should be able to: [1] Menjelaskan konsep asas ketamadunan. [2] Menghubungkait sejarah dengan kemajuan tamadun bangsa di dunia. [3] Menganalisis isu dan cabaran peradaban dunia. Synopsis This course is designed for students who do not have any background in Japanese. It provides students with the knowledge to enable them to understand and communicate in the oral and written forms. This course encompasses the listening, speaking, reading and writing components. The grammar introduced is related to the language used daily by the Japanese. In addition, two types of Japanese language writing systems; Hiragana and Katakana are also introduced. Students are also exposed to elementary reading materials. References [1] Minna no Nihongo shokyu 1, 2012, (Beginners 1) Sentence Pattern Workbook 3A Network. [2] Minna no Nihongo shokyu 1, 2012, (Beginners 1) Translation & Grammatical Notes, 3A Network. [3] The Association For Overseas Technical Scholarship (AOTS), 2009 , Shin Nihongo no Kiso 1-English Translation, Asian Edition. [4] Shin Nihongo No Kiso 1 English Translation Asian Edition, 2009, Association for Japanese-Language Teaching. Synopsis Mata pelajaran ini menjelaskan tentang ilmu ketamadunan yang mencakupi definisi, pandangan semesta dan sumber ketamadunan. Mata pelajaran ini turut membincangkan persamaan dan perbezaan tamadun-tamadun dunia dengan mencari titik pertemuan melalui dialog peradaban. Selain itu, mata pelajaran ini juga turut mengupas isu dan cabaran semasa serta kesannya dalam perkembangan peradaban masa kini. References [1] Md Aros, A., Haji Latiff, A. Z. & Hamzah, A., 2009, Buku revisi untuk Tamadun Islam dan Tamadun Asia. Kuala Lumpur: Penerbit Fajar Bakti. [2] Sulaiman, M.h & Sulaiman, A. @ Mohamad, 2009, Tamadun Islam dan Tamadun Asia. Selangor: Penerbit Universiti Sains Malaysia. [3] Bakar, O., 2009, Modul Pengajian Tamadun Islam dan Tamadun Asia. Kuala Lumpur: Penerbit Universiti Malaya. 31 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 CO-CURRICULUM I (BKK ***1) Learning Outcomes At the end of this course, students should be able to: [1] Demonstrate good techniques of rhythms and tempos traditional musical instruments. [2] Identify musical notes and apply them to suit the rhymes and tempos of traditional musical instruments. [3] Demonstrate positive values and teamwork through group performance. Synopsis The purpose of this course is to increase students’ knowledge about playing traditional musical instruments. This course emphasizes the theoretical and practical components of traditional musical instruments. Besides, students will be exposed to recitation traditional musical instruments performances. References [1] Chek Mat (2005). Kursus Pengurusan Program. Kuala lumpur: Utusan Publication & Distributors Sdn. Bhd. [2] Tan, S. B. & Patricia, M. (1998). Penghantar Muzik Malaysia. Pulau pinang:Penerbitan The Asian Centre.. CO-CURRICULUM II (BKK ***1) Learning Outcomes At the end of this course, students should be able to: [1] Explain and apply sport science discipline in sports activity. [2] Show the technique confidently and efficiently. [3] Follow the rules and regulations properly in the tournament. [4] Demonstrate positive values and develop teamwork skills. Synopsis This course introduces the basic skills of sports like tennis, badminton etc. Students will be taught the theoretical and practical aspects of the sports: history and development, physical fitness components, tournaments management, rules and regulations of the games. Students are also taught techniques of the sports; how to hold the racquet, service, forehand stroke, backhand stroke and all other necessary techniques. Students will also be exposed to strategies on how to play single and double game. References [1] Sharpley. F, 2003, Tennis a guidebook for teachers, coaches and players, Ner Jersey: Prentice Hall. [2] Serguei. S, 1998, Senaman Kecergasan Fizikal”, Kuala Lumpur: First Agency Publishing (M) Sdn Bhd. [3] MacCurdy. D, 1994, Tennis: Strike for Success, Champaign: Human Kinetics. 32 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 TECHNICAL ENGLISH (BLHW 2403) ETHNIC RELATION (BLHW 2712) Learning Outcomes At the end of this course, students should be able to: [1] Distinguish the use of tenses, run-ons, fragments, modifiers and parallelism. [2] Produce a proposal, progress and project report. [3] Present project report in groups. Learning Outcomes At the end of this course, students should be able to: [1] Menganalisis peranan hubungan etnik dan kepentingannya dalam proses pembangunan Malaysia. [2] Menghubungkait respons tentang isu dan cabaran etnik budaya di Malaysia. [3] Merumus isu-isu perpaduan dan cadangan untuk memperkasakannya di Malaysia. Synopsis This subject is content-based in nature and aims to equip students with the necessary language skills required to write various reports. As this subject prepares students for the mechanics of the different genres of writing, the emphasis is on proposal, progress and project reports by employing Student-Centred Learning approach. It also introduces students to the elements of presentation as well as provides them with the necessary grammar skills in writing. References [1] S. Indra Devi, Noorli Khamis, Noorsaiyidah Suradi, Nadiah Zainal Abidin, Fauziah Abdullah, Nor Lailatul Azilah Hamdzah, Nurdayana Izyan Ahmad Ahsan, E. Rajendraan, & Teh Zanariah Mohd Raus., 2011, Teaching Module BLHW 2403: Technical English. Melaka: Centre for Languages and Human Development, UTeM. [2] Alred, G. J., Brusaw, C. T. & Oliu, W. E., 2011, Handbook of technical writing. New York: Bedford-St. Martin’s. [3] Devi, I.S., and Jano, Z., 2008, Technical report writing, Kuala Lumpur: Pearson Prentice Hall. [4] Devi, S. R., Devi, I.S, and Abdullah, N. L., 2011. Grammar for technical writing. Selangor: Pearson Hall. Synopsis Mata pelajaran ini membincangkan konsep-konsep asas budaya, peranan etnik dan pengaruhnya terhadap sosiopolitik dan sosioekonomi negara khususnya dalam merealisasikan agenda perpaduan. Mata pelajaran ini juga memberi pendedahan tentang isu-isu dan cabaran dalam konteks perpaduan di Malaysia. Selain itu, mata pelajaran ini turut mengupas perkembangan globalisasi dan kesannya ke atas jati diri dan proses pembangunan di peringkat Malaysia. Selain itu mata pelajaran ini akan merumuskan isu-isu perpaduan dan cadangan penambahbaikannya di Malaysia. References [1] Ahmad, A. M., 2009, Kontrak Sosial. Kuala Lumpur: Utusan Publication & Distribution. [2] Baharuddin, S. A., 2012, Modul Hubungan Etnik. Selangor: Institut Kajian Etnik Universiti Kebangsaan Malaysia. [3] Hashim, W., 2011, Hubungan etnik di Malaysia. Kuala Lumpur : Institut Terjemahan Negara Malaysia. [4] Wan Husin, W. N., 2012, Peradaban dan perkauman di Malaysia: Hubungan etnik Melayu-Cina. Kuala Lumpur : Penerbit Universiti Malaya. 33 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ENGLISH FOR PROFESSIONAL COMMUNICATION (BLHW 3403) Learning Outcomes At the end of this course, students should be able to: [1] Demonstrate job seeking skills. [2] Produce a recommendation report. [3] Demonstrate effective communication skills. Synopsis This subject is designed to develop students’ written and oral communication skills, as well as to enhance their level of English literacy which will be beneficial to their professional careers. Students are taught to write application letter and resume that meet the requirements of the workplace. They are also taught to produce a recommendation report. Students also acquire effective presentation skills as well as gain experience in mock interviews and meetings prior to seeking employment. Grammar is taught implicitly. The Student-Centred Learning approach is employed in the teaching and learning process. References [1] Azar, B. S., 2010, Understanding and using English grammar. New York: Longman. [2] Casher, C. C. & Weldon, J., 2010, Presentation excellence: 25 tricks, tips and techniques for professional speakers and trainers. USA: CLB Publishing House. [3] Chin, F. C. J., Soo, K. S. E. & Manjuladevi, R., 2010, English for professional communication: Science and engineering. Singapore: Cengage Learning Asia Pte Ltd. [4] Sharimllah D. R., S. Indra Devi & Nurlisa Loke Abdullah, 2011, Grammar for Technical Writing. Malaysia: Pearson. CRITICAL AND CREATIVE THINKING (BLHC 4032) Learning Outcomes At the end of this course, students should be able to: [1] Mengenalpasti prinsip asas kemahiran pemikiran kritis dan kreatif dalam menyelesaikan masalah harian. [2] Memberi maklum balas terhadap isu berkaitan perkembangan kemahiran pemikiran kritis dan kreatif. [3] Menyelesaikan masalah kajian kes terhadap isu semasa yang berkaitan bidang pengajian mereka. [4] Menganalisis kehendak pasaran akan datang dan mencadangkan penyelesaian berasaskan produk. Synopsis Mata pelajaran ini direka untuk memberi pendedahan kepada pelajar tentang prinsip-prinsip asas dalam pemikiran kritis dan kreatif. Pelajar akan mengaplikasikan kaedah pemikiran kritis dan kreatif dalam penyelesaian masalah melalui pendekatan pembelajaran berpusatkan pelajar termasuk pendekatan pembelajaran berasaskan permasalahan (PBL). Pelajar akan dipandu di dalam projek akhir di mana penganalisaan kehendak pasaran akan datang akan dilaksanakan dan cadangan penyelesaian adalah berasaskan produk keperluan pasaran dari pelbagai perspektif dan pemikiran di luar kotak (out of the box). References [1] Aziz Yahya, Aida Nasirah Abdullah, Hazmilah Hasan, Raja Roslan Raja Abd Rahman., 2011, Critical and Creative Thinking Module 2. Melaka. Penerbit UTeM. [2] Buzan, T., 2009, Mind maps for business : revolutionise your business thinking and practice, New York : Pearson BBC Active. [3] Claxton, G., Lucas, B., 2007, The Creative Thinking Plan, London: BBC Books. [4] Fisher, A., 2011, Critical Thinking: An Introduction. London: Cambridge University Press. 34 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 BAHASA MELAYU KOMUNIKASI* (BLHL 1012) Learning Outcomes At the end of this course, students should be able to: [1] Memberikan respon terhadap perbualan biasa dan situasisituasi lain. [2] Mengaitkan bunyi-bunyi atau ucapan dalam Bahasa Melayu dari segi nahu, fonologi dan kemahiran lisan tentang diri sendiri, keluarga, rakan-rakan and aktiviti harian. [3] Membincangkan secara mudah tentang sesuatu topik semasa. [4] Membina ayat dan bertutur dalam bahasa Melayu dengan gramatis. Synopsis Kursus ini memperkenalkan susuk tatabahasa bahasa Melayu. Pelajar didedahkan dengan aspek-aspek nahu, klausa, terminologi, binaan ayat, penjodoh bilangan dan unsur sastera. Diharapkan pelajar dapat menguasai pertuturan atau berkomunikasi dengan baik dan mudah berdasarkan kemampuan pelajar asing. MALAYSIAN CULTURES* (BLHW 2752) Learning Outcomes At the end of this course, students should be able to: [1] Discuss issues related to Malaysian culture. [2] Present issues related to Malaysian culture. [3] Reflect the scenario of cultural diversity in Malaysia. [4] Describe an element in Malaysian culture. Synopsis This subject exposes international students to the socio-cultural background of Malaysia which includes ethnic composition, religions, traditions and values. Other elements like music, arts, cuisine, costume, ethnic games, celebrations and national festivals are also highlighted. Student Centered Learning (SCL) methods such as group discussion and presentation will be used in order to assist international students in developing their understanding and appreciation of Malaysian culture. References [1] Buttner, A., 2013, Aktivitas, permainan dan strategi penilaian untuk kelas bahasa asing. PT Indeks, Jakarta, Indonesia. [2] Chye, Y. C., Mashudi, R. and Abd Rahman, M., 2012, Bahasa Kebangsaan untuk pelajar luar negara (Malay Language for International Students). Kuala Lumpur: Pearson Malaysia Sdn Bhd. [3] Othman, Z., Hashim, R. and Abdullah, R., 2012, Modul Komunikasi Melayu Antarabangsa. Bangi, Selangor: Penerbit Universiti Kebangsaan Malaysia. References [1] Munan, H., 2010, Cultural Shock. A Guide to Customs and Etiquette. Kuala Lumpur: The New Straits Times Press. [2] Munan, H., 2010, Malaysian Culture Group. Kuala Lumpur: Book Group. [3] Seng, G. Y., 2011, Media, Culture and Society in Malaysia. Kuala Lumpur: Routledge. *Only for international students. *Only for international students. 35 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MALAYSIAN STUDIES * (BLHW 1742) TECHNOLOGICAL ENTREPRENEURSHIP (BLHW 1742) Learning Outcomes At the end of this course, students should be able to: [1] Explain the political and economic structure of Malaysia. [2] Respond to the uniqueness of the Malaysian’s historical and cultural heritage. [3] Compare the Malaysian experience and achievement with their home countries in various aspects. Learning Outcomes At the end of this course, students should be able to: [1] Recognize the importance of entrepreneurship, the role of entrepreneurship in today’s society, and the technical knowledge of the entrepreneurial process. [2] Explain the basic concepts of interdisciplinary competences in management, and create technology-based businesses. [3] Present a business plan project and develop an entrepreneurial profile. Synopsis Students are exposed to a wealth of information on Malaysia. They will gain information on Malaysian’s historical background, political system and socio-economic structure. Additionally, this subject highlights the Malaysian government’s development plans and major policies in economic, industrial and socio-cultural aspects. It also gives emphasis on the attitude and commitment of the Malaysian government towards the regional and international issues as reflected in its foreign policy. References [1] Embong, A. R., 2010, Malaysian studies:Looking back moving forward: Selected speeches, public statements and other writings. Kuala Lumpur: Persatuan Sains Sosial Malaysia. [2] Baginda, A. R., 2009, Malaysia at 50 and Beyond. Kuala Lumpur: Malaysian Strategic Research Centre. [3] Buang, A., 2009, Dasar-dasar utama kerajaan Malaysia. Kuala Lumpur: Institusi Tadbiran Awam Malaysia. *Only for international students. Synopsis The course provides students with technological knowledge about entrepreneurship as well as the skills to turn such knowledge into practice. The teaching and learning (T&L) activities include case study and field work with the aim to inculcate entrepreneurship values and entrepreneurship acculturation with a view to successfully launch and subsequently manage their enterprises. Students will be exposed with the support systems available or government agencies in starting new ventures, including the tactics commonly employed by entrepreneurs starting a business. The subject allows students to critically evaluate business in terms of technical feasibility, investment potential, and risks. References [1] Barringer, B.R, and Ireland, R.D., 2012, Entrepreneurship 4th Edition. Pearson. [2] Scarborough, N.M., 2011, Essentials of Entrepreneurship and Small Business Management 6th.Edition. Pearson. [3] UiTM Entrepreneurship Study Group. Revised Edition, 2010, Fundamentals of Entrepreneurship. Pearson 36 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 SYLLABUS COMMON CORE COURSES 37 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ENGINEERING MATHEMATICS (BMFG 1113) Learning Outcomes At the end of this course, students should be able to: [1] Identify the domain and range of multivariable functions. [2] Solve double and triple integrals using various techniques. [3] Apply integration techniques to solve for mass, moments and lamina. [4] Perform the given tasks that pertain to engineering problems using vector-valued functions. Synopsis This course consists of three chapters: Functions of Several Variables, Multiple Integrals and Vector-valued Functions. The syllabus is developed by introducing the concepts of the functions with severable variables, integration and also vector-valued function, followed by learning various techniques in solving the problems and its application in physical and engineering fields. References [1] Anton H, & Bivens I, Davis S, 2010, Calculus Multivariable, 8th edition, John Wiley. [2] Edwin Kreyszig, 2009, Advanced Engineering Mathematics, 9th edition, John Wiley,. [3] Donald Trim, 2008, Calculus for Engineers, 4th edition, Prentice Hall. [4] Glyn James, 2007, Modern Engineering Mathematics, 4th edition, Prentice Hall. [5] Stroud K. A, 2007, Engineering Mathematics, 5th Edition, Palgrave Macmillan. ENGINEERING GRAPHICS AND CAD (BMCG 1523) Learning Outcomes At the end of this course, students should be able to: [1] Explain the engineering graphics fundamentals. [2] Construct technical drawing using manual sketching and computer aided design. [3] Communicate by using engineering drawings. Synopsis The course will provide students with an understanding of the importance of engineering graphics as a communication tool among engineers. Student will be exposed to the engineering graphics fundamentals of manual sketching, geometric dimensioning and tolerancing, graphic projections, sectioning and engineering drawings. Students will develop visualization skills by constructing technical drawings using manual sketches and computer aided design (CAD) software. The course consists of both lecture and practical session where students will be guided in presenting and interpreting engineering drawings correctly. References [1] Rizal, M. A. et al., 2009, Modul Lukisan Berbantu Komputer, Penerbit Universiti Teknikal Malaysia Melaka, Melaka. [2] Dix, M. & Riley, P., 2014, Discovering AutoCAD 2014, Prentice Hall, New York. [3] Giesecke, F. E., Mitchell, A., Spencer, H. C., Hill, I. L., Dygdon, J. T. and Novak, J. E., 2011, Technical Drawing, 14th Ed., Prentice Hall, New York. [4] Jensen, C., & Jay D. H., 2007, Engineering Drawing and Design, 7th Ed., Glencoe and McGraw Hill, New York. [5] Frederick, E. G. & Mitchell, A., 2008, Technical Drawing and Engineering Drawing, 14th Ed., Prentice Hall. 38 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ENGINEERING MATERIALS (BMFG 1213) STATICS (BMCG 1113) Learning Outcomes At the end of this course, students should be able to: [1] Explain the basic concepts of engineering materials in terms of interatomic bonding and crystal structure. [2] Describe the processing methods for engineering materials. [3] Apply the basic understanding of engineering materials properties to determine their processing method. Learning Outcomes At the end of this course, students should be able to: [1] Describe and apply the basic concepts and fundamental principles of engineering mechanics (statics). [2] Analyze and solve equilibrium problems of particle and rigid body. [3] Work as an effective member of a team to solve engineering mechanics (statics) problems. Synopsis This course introduces basic concepts of engineering materials that covers introduction to engineering materials, interatomic bonding, crystalline structure and imperfections and diffusion in solid. Explanation on different types of engineering material (i.e. metal, ceramic, polymer and composites), its mechanical properties, basic applications and processing are also included. Introduction to the binary phase diagrams (composition and microstructure correlation) is also given. References [1] Callister, W.D. Jr., 2010, Materials Science and Engineering An Introduction, 8th Edition. John Wiley & Sons Inc. [2] Smith, W.F., 1998, Principle of Materials Science & Engineering, 4th Edition, Mc. Graw Hill. [3] Shackelford, J.F., 2000, Materials Science and Engineering An Introduction, 5th Edition, Prentice Hall. [4] W. ,2001, Engineering Materials Technology, 3rd Edition, BH Publisher. [5] Vernon, J., 2001, Introduction to Engineering Materials, 4th Edition, Palgrave MacMilan. Synopsis The engineering mechanics of statics provides an introduction and the basic concept of statics as physical sciences, system of units, scalars and vectors, Free Body Diagram, forces system, force system resultants and moment, equilibrium of a particle, equilibrium of a rigid body, structural analysis (trusses analysis and simple frames and machines), friction and center of gravity and centroid. References [1] Hibbeler R.C., 2013, Engineering Mechanics –Statics, 13th Ed., Prentice Hall. [2] Beer F.P and Johnston. E.R. , 2011, Statics and Mechanics Of Materials, McGraw-Hill. [3] Morrow H.W., 2011, Statics and Strength Of Materials, Prentice Hall. [4] Mott R.L., 2010, Statics and Strength Of Materials, Prentice Hall. 39 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DIFFERENTIAL EQUATION (BMCG 1013) COMPUTER PROGRAMMING (BITG 1233) Learning Outcomes At the end of this course, students should be able to: [1] Describe the basic concept and solution of second order differential equations, Laplace transform and Fourier series. [2] Select an appropriate technique to solve problems involving differential equations. [3] Apply the concept of differential equations in solving engineering problems. Learning Outcomes At the end of this course, students should be able to: [1] Describe the fundamental principles of problem solving, programming techniques and structures in program development. [2] Explain problems and their solutions based on the principles of problem solving and programming techniques. [3] Trace and debug in troubleshooting program applications. [4] Construct computer program codes by applying suitable programming structures and techniques. Synopsis This course is intended to introduce the concept and theories of differential equations. Second order linear differential equations with constant coefficients will be solved by using the methods of undetermined coefficient, variation of parameters and Laplace transform. Fourier series in relation to periodic functions will be discussed. An introduction to the solution and application of partial differential equations with boundary value problems using the method of separation of variables and Fourier series will also be discussed. References [1] Muzalna M. J., Irmawani J., Rahifa R., Nurilyana A. A., 2010, Module 2: Differential Equations, Penerbit UTeM. [2] Cengel Y. A. & Palm W. J., 2013, Differential Equations for Engineers and Scientists, 1st Ed. McGraw-Hill., U.S.A.. [3] Nagle R. K., Saff E. B. & Snider A. D., 2011, Fundamentals of Differential Equations and Boundary Value Problems, 6 th Ed. Pearson Education Inc., U.S.A. [4] Kohler W. & Johnson L., 2011. Elementary Differential Equations with Boundary Value Problems. Pearson Education Inc., U.S.A. [5] Edwards C. H. & Penny D. E., 2008. Differential Equations and Boundary Value Problems, 4 th Ed. Pearson Education Inc., New Jersey, U.S.A. Synopsis This course covers the introductory topics in programming using C++ language. It includes the introduction to computers and programming, the fundamentals of programming, problem solving and software development. Data types and operators, selection, repetition, function, array, file, structured data and pointer are among the topics covered in the course. References [1] Gaddis, T., 2011, Starting Out with C++ Brief Version: From Control Structures Through Objects 7th. Edition”, Pearson Education. [2] Abdullah, N. et. al, 2014, Lab Module Computer Programming BITG 1113, FTMK, UTeM. [3] Friedman, K., 2011, Problem Solving, Abstraction and Design using C++, 6th Edition, Pearson Education. [4] Etter, D.M., Ingber, J.A., 2012, Engineering Problem Solving with C++, 3rd Edition, Pearson Education [5] Hanly, J.R, 2002, Essential C++ for Engineers and Scientists, 2nd Addison Wesley. 40 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 PRINCIPLE OF ELECTRIC AND ELECTRONICS (BEKG 1123) PRINCIPLES OF INSTRUMENTATION AND MEASUREMENT (BEKG 1233) Learning Outcomes At the end of this course, students should be able to: [1] Explain the basic electrical and electronics principles, circuit schematics and components. [2] Demonstrate the electrical and electronic knowledge to solve the series and parallel circuits in DC and phasor approach for AC circuit. [3] Explain the principle knowledge of semiconductor devices for Diode, BJT and Op Amp. [4] Apply the electronic knowledge to solve the Diode, BJT and Op-Amp circuits. Learning Outcomes At the end of this course, students should be able to: [1] Describe the principle, various terms and standards in measurement. [2] Explain the principle of measurement devices. [3] Apply the suitable bridge techniques to measure component values such as resistance, inductance and capacitance. [4] Explain the operation, function and applications of transducers/sensors. Synopsis This course will discuss about the basic principles of electrical and electronics; Introduction to electric element, symbol and components. KCL, KVL, Node and Mesh in solving DC series and parallel circuit. Introduction in magnetism, electromagnetism and AC characteristic. Introduction to semiconductors, atomic structures, energy band, P-type and N-type. Study on structure, principle and application of diode, BJT and Op-Amp circuits. References [1] Thomas L. F., 2010, Principles of Electric Circuits, Pearson, 9th Ed. [2] Thomas L. F. and David M. B., 2010, Electric Circuits Fundamentals, Pearson, 8th Ed.). [3] Boylestad, R.L.; Nasheslsky, L, 2010, Electronic Devices and Circuit Theory, Pearson Prentice Hall. Synopsis This subject discusses about units and dimensions, standards, errors, static characteristic, noise and calibration in measurement. It covers most on the measurement devices such as galvanometers, ammeters, voltmeters, wattmeter, temperature, force and torque and pressure measurement as well as accelerator meter. It also introduces oscilloscope and sensors for instrumentation application. References [1] Kalsi, H.S., 2010, Electronic Instrumentation, 3rd Ed., Tata McGraw Hill. [2] Bakshi, U.A, Bakshi, A.V. and Bakshi, K.A., 2009Electronic Measurements and Instrumentation, Technical Publications Pune. [3] Wolf, S., Richard, F.M., 2004, Reference Manual for Electronic Instrumentation Laboratories 2nd Ed., Prentice-Hall. [4] Calibration Book, 2006, Vaisala Oyj, Vaisala. 41 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 STATISTICS (BENG 2142) NUMERICAL METHODS (BEKG 2452) Learning Outcomes At the end of this course, student should be able to: [1] Identify clearly the concept of probability for a range of discrete and continuous random phenomena. [2] Apply the concept of sampling distribution, estimation and hypothesis testing to draw valid conclusion in solving engineering problems. [3] Analyze and interpret data by using simple linear and multiple linear regression techniques to forecast and produce statistical information. [4] Develop some experience in the implementation of statistics by using SPSS and Minitab. Learning Outcomes At the end of this course, students should be able to: [1] Identify the errors exist in numerical computations. [2] Solve the mathematical problems by using the numerical methods. [3] Perform the given tasks that pertain to the engineering problems by using the knowledge of numerical methods. [4] Develop computational code for numerical methods. Synopsis This course consists of data description and numerical measures, probability, random variables and probability distributions, sampling distributions, estimation, hypothesis testing, simple linear regression. References [1] Sara S.h., Fauziah, Nortazi, Farah S., 2008, Introduction To Statistics & Probability A Study Guide. [2] Prem S. M., 2007, Introductory Statistics Using Technology, 5th Edition, John Wiley. [3] Douglas C. M., George C. R., 2010, Applied Statistics and Probability for Engineers, 5th Edition, John Wiley. [4] Richard J., John F., Irwin M., 2010, Probability and Statistics for Engineers, 8th Edition, Pearson – Prentice Hall. [5] Jay L. D., 2008, Probability and Statistics for Engineering and the Sciences, 7th Edition, Thomson – Duxbury. Synopsis This course introduces errors; solution of nonlinear equations; solution of linear systems; interpolation and curve fitting; eigenvalues and eigenvectors; numerical differentiation; numerical integration; solution of ordinary differential equations; solution of partial differential equation; introduction to SCILAB and its application in the numerical computations. References [1] Burden R. And Faires J.D., 2011, Numerical Analysis, 9th edition, USA: Brooks/Cole, Cengage Learning. [2] Khoo C.F., 2011, Using SCILAB for Numerical Methods, Module in preparation. [3] Chapra S.C. and Canale R.P., 2010, Numerical Methods for Engineers, 6th edition, New York: McGraw-Hill. [4] Khoo C.F., SharifahSakinah, S.A, Zuraini, O. and Lok Y. Y., 2009, Numerical Methods, 3rd edition, Petaling Jaya: Pearson Prentice Hall. [5] Chapra S.C., 2008, Applied Numerical Methods with Matlab for Engineers and Scientists, 2nd edition, New York: McGraw-Hill. 42 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ELECTRICAL SYSTEMS (BEKG 2433) INDUSTRIAL TRAINING (BMFU 3935) Learning Outcomes At the end of this course, students should be able to: [1] Explain the basic principle of electromagnetism, power concepts & equations, power factor corrections (single and three-phase system) and per-unit calculation. [2] Analyze the characteristics for static and rotation electric machine principles, including AC, DC, Synchronous and induction motor and transformer. [3] Apply the concepts of the electric power system network (generation, transmission and distribution) and various power generation system and energy sources. [4] Apply the characteristics and performance of electrical transmission line and distribution system. Synopsis This is an introductory course for students on fundamental knowledge of electrical power system. The students will be taught on the physics of electrical power system, which includes the theory and analysis of electromagnetism, followed bypower concepts &equations (single and three phase), power factor & power factor corrections, single and three-phase system and per-unit calculation. There will also topics on characteristics for static and rotating electric machine principles, including AC, DC, synchronous, induction motor and transformer. Furthermore, students will be introduced to the concepts on the electric power system network (generation, transmission and distribution) and various power generation system and energy sources. Students will also learn on basic characteristics and performance of electrical transmission line and distribution system. References [1] Glover, Sarma & Overbye, 2012, Power System Analysis and Design, 5th ed., Cengage Learning. [2] Saadat, H., 2004, Power System Analysis, 2nd ed., Mc-Graw Hill. [3] Hughes, 2008, Electrical and Electronic Technology, 10th Edition, UK, Pearson Edu. Ltd. Learning Outcomes At the end of this course, students should be able to: [1] Apply skills and knowledge on engineering fundamentals. [2] Analyse and/or solve engineering related problems in industry using methods, tools and techniques learnt at the university. [3] Demonstrate ethique and professionalism in engineering practice. [4] Able to communicate effectively with the technical community and produce effective reports and presentations. Synopsis Industrial training is a compulsory component for degree program students at Universiti Teknikal Malaysia Melaka (UTeM). The experiences and skills acquired from a period of placement can be invaluable and provide the advantage to the students when applying for employment after graduation. During the training period with the relevant industry, students are expected to involve in the following areas of training in order to achieve the underlying objectives, such as; Manufacturing / production process and / or its optimization process, Mechanical design and product / system development, Maintenance and repair of machineries or equipments, and Product testing & quality control. After completing those training, the students are expected to possess a certain level of “hands – on practical experience” related to their own field of studies particularly. References [1] Faculty of Manufacturing Engineering Student ‘s Log Book, 2008, FKP. [2] Faculty of Manufacturing Engineering Industrial Training Guide Book, 2007, 2nd Edition, FKP. 43 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 BACHELOR DEGREE PROJECT I (BMFU 4912) BACHELOR DEGREE PROJECT II (BMFU 4924) Learning Outcomes At the end of this course, students should be able to: [1] Identify the problem statement, objectives and scope of project. [2] Choose appropriate methodology to solve complex engineering problem based on relevant literature review. [3] Demonstrate ethical principles, responsibilities and norms of engineering practice. [4] Demonstrate knowledge and principles of finance and project management. [5] Communicate effectively on complex engineering activities and write effective reports. Learning Outcomes At the end of this course, students should be able to: [1] Design solutions, systems, components or processes for complex engineering problems that is sustainable and meet specified requirements. [2] Investigation complex problems using research based knowledge, analysis and interpretation of data, and synthesis of information to provide valid conclusions. [3] Demonstrate ethical principles, responsibilities and norms of engineering practice. [4] Engage in life-long learning activities and acquire basic knowledge on entrepreneurship. [5] Communicate effectively on complex engineering activities and write effective reports. Synopsis This course refers to individual project in student’s area of specialization under the guidance of a supervisor. The work includes designing, evaluating, and analyzing components, assemblies, and systems. Develop products/manufacturing techniques demonstrating state-of-the-art technology. A written proposal, one or more written progress reports, and final written report are required. An oral presentation is required upon completion of the course. References [1] Manual Projek Sarjana Muda (PSM), Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka. Synopsis This course refers to individual project in the student’s area of specialization under the guidance of supervisors. The work includes designing, evaluating, and analyzing components, assemblies, and systems. Develop products/manufacturing techniques demonstrating state-of-the-art technology. A written proposal, one or more written progress reports, and final written report are required. An oral presentation is required upon completion of the course. References [1] Manual Projek Sarjana Muda (PSM), Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka. 44 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ENGINEERING ECONOMY AND MANAGEMENT (BMFG 4623) Learning Outcomes At the end of this course, students should be able to: [1] Explain the principles and terminology of engineering economy, concepts of time value of money and element of cost. [2] Apply the concepts, principle and techniques in engineering economy using engineering economy factor and interest rate. [3] Analyze complex problems and scenario using engineering economy factors (F/P, P/F, P/A, A/P, F/A, A/F, P/G, A/G, factors). [4] Evaluate and select between alternatives using suitable methods such as Present Worth, Future Worth, Annual Worth Analysis;Rate of Return and Breakeven & Payback Analysis. [5] Evaluate project risk in engineering project. Synopsis This course covers engineering economics and managing risk in an organization. Engineering economics discusses about the time value of money and interest relationships, which are useful to define certain project criteria that are utilised by engineers and project managers to select the best economic choice among several alternatives. Projects examined will include both product and service-producing investments. The effects of escalation, inflation, and taxes on the economic analysis of alternatives are also discussed. Management of risk incorporates the concepts of probability and statistics in the evaluation of alternatives. This allows management to determine the probability of success or failure of the project. References [1] Blank, L and Tarquin, A., 2012, Engineering Economy,7th Edition,McGraw Hill. [2] Sullivan, W.G., Wicks, E.M.,and Koelling, C.P., 2012, Engineering Economy,15th Edition, Pearson. [3] Park C.S., 2011, Contemporary Engineering Economics, 5th Edition, Pearson. [4] Whitman D. and Terry R., 2012, Fundamentals of Engineering Economics and Decision Analysis, Morgan & Claypool Publishers. ENGINEER AND SOCIETY (BENG 4322) Learning Outcomes At the end of this course, students should be able to: [1] Relate the effect and impact of technology on society, culture and environment [2] Demonstrate as a responsible professional, abiding to the code of professional ethics [3] Demonstrate effectively the assignment given in a group or individual [4] Response critically and handle social, cultural and global issues as well as environment, occupational health & safety issues Synopsis This course looks into the role of engineer in nation building, evaluation of engineering, role of engineers in society, laws related to public safety, health & welfare, future engineers, professionalism and codes of ethics, engineering as a profession, ethical theories, IEM and BEM code of ethics. Topics covered also include ethical problem solving techniques, analysis of issues in ethical problems, line drawing, flow charting, handling of conflicting problems, bribery and acceptance of gifts, ethics practice in Occupational Safety and Health at work, rights and responsibilities of engineers, quality from engineering perspective, career guidance and project management. 45 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 References [1] Charles B. F., 2008, Engineering Ethics, 3rd Ed, Prentice Hall. [2] Martin, M. W., Schinzinger, R., 2005, Ethics in Engineering, 4th Ed, McGraw-Hill. [3] Canning, J., Workplace Safety for Occupational Health and Safety (Safety at Work Series V4), 2007. [4] Safe Work in 21st Centuries (Educational and Training for the Next Decade Occupational Health and Safety Personnel) National Academy Press, 2006. [5] Idrus, A., Shaharin A. S., Khamidi, M. F., 2010, Engineers in Society, Mc Graw Hill Education. ENGINEERING SEMINAR (BMFU 4321) Learning Outcomes At the end of this course, student should be able to: [1] Recognize the need for life-long learning in the careers of professionals in the field of manufacturing engineering. [2] Recognize the range of career option available. [3] Demonstrate the ability to discuss range of contemporary issues impacting engineering professionals. [4] Discuss the role of professional societies in the careers of professionals in the field of manufacturing engineering . Synopsis The main purpose of this course is to instill the recognition of the need for and the ability to engage in life-long learning among students. Through presentation by invited speakers from the industry and academia, students will be exposed to topics such as professional engineering bodies and knowledge of in contemporary issues in related engineering fields. Presentation by successful alumni describing how their careers developed after obtaining their undergraduate degrees will also be included. 0 46 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 SYLLABUS PROGRAM CORE COURSES 47 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MANUFACTURING WORKSHOP (BMFS 1122) STRENGTH OF MATERIALS (BMFB 2413) Learning Outcomes At the end of this course, students should be able to: [1] Describe and demonstrate proper use of basic engineering equipment and requirement. [2] Produce product based on technical drawing. [3] Fabricate products that meet specific tolerance. Learning Outcomes At the end of this course, students should be able to: [1] Construct free body diagram for strength of materials problems. [2] Define and analyze the shear stress, strain and bending based on the models of strength of materials. Synopsis This is a practical course that consists of introduction to basic knowledge of using manual hand tools, cutting tools, machine tools, welding, fabrication, fitting, casting and milling. This course introduces common equipment for performing manufacturing works, such as: Lathe and milling machine, arc welding, TIG/MIG welding, sheet metal forming, basic foundry, etc. Synopsis Strength of material is a part of physics known as mechanics. The course covers on the concepts of stress and strain, stress strain relationship, axial stress and deformation, stress concentrations, safety factor, torsional stress and deformation, beam stresses, combined stress. References [1] Kalpakjian, S. and Schmid R., 2006, Manufacturing Engineering and Technology, 5th Edition, Prentice Hall. [2] Amstead, B.H., 1997, Manufacturing Processes, 3rd Edition, John Wiley & Son. [3] Groover, M. P., 1996, Fundamental of Modern Manufacturing, Prentice Hall International Edition. [4] Kibbe, R., Meyer, R.O., Needy, J.E., and White, W.T., 1995, Machine Tools Practice, 5th Edition, Prentice Hall. References [1] Hibbeler, R.C., 2011, Statics and Mechanics of Materials, SI Edition, Prentice Hall, New Jersey. [2] Morrow, H.W and Kokernak, R.P., 2007, Statics and Strength of Materials, 6th Edition, Prentice Hall, New Jersey. [3] Gere, J.M, Mechanics of Materials, 2006, 6th Edition, Thomson Canada Limited, Canada. [4] Fa-Hwa Cheng, , 1997, Statics and Strength of materials, 2nd Edition, McGraw Hill, New York. 48 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MANUFACTURING PROCESS (BMFS 2613) THERMO FLUIDS (BMFR 2213) Learning Outcomes At the end of this course, student should be able to: [1] Identify characteristics and capabilities of various manufacturing processes. [2] Explain fundamental concepts of manufacturing processes. [3] Differentiate the ability of various manufacturing processes. [4] Construct various skills of manufacturing techniques as an individual or a group. [5] Produce products using related equipment and machinery. Learning Outcomes At the end of this course, students should be able to: [1] Determine the thermodynamic properties of pure substances using tables of property data. [2] Apply the thermodynamic First Law and Second Law to evaluate the performance of thermal systems. [3] Apply the fundamental of fluid mechanics. Synopsis This course introduces students to manufacturing activities that mainly focus on two major areas; metal removal, metal forming and shaping processes. For metal removal processes, students will be taught the fundamental concept of cutting, cutting tool materials and cutting fluids. It also includes the machining processes used to produce round shapes such as lathe operation, boring, drilling, reaming and tapping. For producing other shapes using milling, shaping, broaching and sawing processes, filling operation will be required. Besides, the students will be provided with a clear understanding of metal forming and metal shaping processes such as rolling, forging, extrusion, drawing of metals and sheet metal forming.. References [1] Mikell, P.G., 2007, Fundamental of Modern Manufacturing Process, 3rd Edition, Prentice Hall. [2] Kalpakjian, S. and Schmid, R., 2006, Manufacturing Engineering and Technology, 5th Edition, Prentice Hall. [3] Timing, R. and Tooley, M., 2001, Basic Manufacturing, 2nd edition, Newnes. [4] Rao, P.N., 2000, Manufacturing Technology – Metal Cutting and Machine Tool, Mc Graw Hill. [5] Schey, J.A., 2000, Introduction to Manufacturing Processes, 3rd edition, Mc Graw Hill Synopsis The course is combination of thermodynamics and fluid mechanics. Thermodynamics covers the study on the energy transformation, working fluids, theory and application of first and second laws of thermodynamics. The course also covers explanation on the steam and gas power plant as a direct application of the thermodynamic theory. Refrigeration system is also given to expose student to the practice examples of the thermodynamics principles. Fluid mechanics covers the study of the fluid static, fluid dynamic, and Bernoulli equation. References [1] Cengel, Y.A., Turner, R.H., Cimbala, J.M., 2012, 4th Edition in SI Units, “Fundamentals of Thermal-Fluid Sciences”, McGraw Hill, New York. [2] Kaminsky, D.A., Jensen, M.K., 2011, “Introduction to Thermal and Fluid Engineering”, John Wiley & Sons, Inc. [3] Eastop, T.D, McConkey, A., 2004, 5th Edition, “Applied Thermodynamics for Engineering Technologist”, Longman. [4] Young, D.F., Young, B.R., Munson, T.H., Okiishi, 2004, “Fundamental of Fluid Mechanics”, 4th Edition, John Wiley & Sons, Inc. 49 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DYNAMICS (BMFA 2123) ADVANCED MANUFACTURING PROCESS (BMFS 2623) Learning Outcomes At the end of this course, students should be able to: [1] Identify a variety of problems in engineering dynamics. [2] Discuss the concepts of energy-work done, linear momentumlinear impulse, angular momentum-angular impulse and simple gyroscopic motion. [3] Derive equations of motion using either Newton's momentum principles or Lagrange's equations. [4] Analyze the equations of motion for the existence of equilibrium points and characterize the stability of those points. [5] Solve the equations of motion. Learning Outcomes At the end of this course, students should be able to: [1] Describe the principles and operation of the advanced manufacturing processes. [2] Select the most appropriate process for a given product design, application requirements and cost constraint. [3] Identify the principles of non-traditional manufacturing system. [4] Work cooperatively in groups to complete the assigned project. Synopsis This course develops student's ability to solve a range of problems in engineering dynamics. Introduction to the dynamics and vibrations of lumped-parameter models of mechanical systems. Topics cover include; kinematics, force-momentum formulation for systems of particles and rigid bodies in planar motion, work-energy concepts, Lagrange's equations for systems of particles and rigid bodies in planar motion, linearization of equations of motion, linear stability analysis of mechanical systems, free and forced vibration of linear multi-degree of freedom models of mechanical systems and matrix eigenvalue problems. Newton's laws, energy and linear momentum principles are also covered. References [1] Williams, J. H., Jr., 2006, Fundamentals of Applied Dynamics. New York, NY: John Wiley and Sons, Inc. [2] Bedford, A., and Wallace L. Fowler., 1998, Engineering Mechanics: Dynamics. 2nd ed. Menlo Park, CA: AddisonWesley Publishing, Inc.. [3] Edward Arnold, 1995, Engineering Vibration Analysis with Application to Control. Synopsis Non-traditional manufacturing processes are often used to machine or finish products that are made of hard materials, tough super alloys, ceramics, and composites. Another reason for choosing non- traditional machining methods is that the features to be machined are often difficult or impossible to do with traditional methods. These machining processes utilizes electrical, chemical, and optimal sources of energy to bind, form and cut materials. This course consists of specialized production processes using lasers, electron beam, abrasive water jet, chemical and thermal processes. Other topics include introduction to aerospace machining and electronic manufacturing processes. References [1] Mikell, P.G., 2007, Fundamental of Modern Manufacturing Process, 3rd Edition, Prentice Hall. [2] Gregg, R., 2004, Modern Materials and Manufacturing Processes, Prentice Hall. [3] Degarmo, B.K., 1997, Materials and Processes in Manufacturing, 8th Edition, Prentice Hall. [4] Niebel, B.W., Draper, A.B. and Wysk, R.A., 1989, Modern Manufacturing Process Engineering, McGraw Hill. [5] Mcgeough, J.A., 1989, Advanced Methods of Machining, Chapman and Hall. 50 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 QUALITY CONTROL (BMFP 2223) PRODUCT DESIGN AND MANUFACTURING (BMFR 3513) Learning Outcomes At the end of this course, students should be able to: [1] Explain the basic quality principles and practices, quality solving techniques, and product reliability related to manufacturing practices. [2] Apply the quality solving techniques such as SPC for variables and attributes, sampling techniques in manufacturing product. [3] Analyze the manufacturing process and its capability using variable and attributes control. [4] Design sampling method for quality control. Learning Outcomes At the end of this course, students should be able to: [1] Design a product using design principles and ease of manufacturing. [2] Apply the ethical principles and environmental concerns in creating a sustainable product. [3] Demonstrate the ability to collaborate efficiently among team members. [4] Demonstrate the ability to communicate effectively both orally and in writing project reports. Synopsis There are three main sections of this course; quality principles and practices; quality solving techniques; and current quality development issues. In Quality Principles & Practices, its covers quality basic, quality gurus, introduction to total quality management, and quality awards. Quality Solving Techniques will cover statistical process control (7 QC tools), Statistical Process Control, process capability and sampling technique. Since the quality also concern about design, the techniques required is involved the quality by design; introduction to DOE and Taguchi methods. References [1] Besterfield, D. H., 2013, Quality Control, 9th Edition, Prentice Hall. [2] Montgomery D. C., 2013, Statistical Quality Control: A Modern Introduction, 7th Edition, John Wiley and Sons, Inc. [3] Pyzdek, T., Keller, P., 2013, The Handbook for Quality Management, 2nd Edition. McGraw Hill. [4] Summers, D. C., 2010, Quality, 5th Edition, Prentice Hall. Synopsis This course introduces the integration of marketing, design and ease of manufacturing in creating a new product. Students will be exposed to the concepts and principles of product design as well as selecting the best processes to manufacture the product. Knowledge of environmental impacts and issues on sustainability are also covered in this course. This design project applies teambased approach to which will improve teamwork and communication skills of the students. Industrial talks delivered by experts from industry give the opportunity in sharing the working experience from the experts to the students. References [1] Ulrich, K. T. and Eppinger, S. D., 2012, Product Design and Development. 5th Edition. McGraw Hill. [2] Chitale, A. K. and Gupta, R. C., 2006, Product Design and Manufacture. 3rd Edition. Prentice Hall, New Delhi, India. [3] Kalpakjian, S. and Schmid, S. R., 2001, Manufacturing Engineering & Technology. 4th Edition. Prentice Hall. 51 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MECHANICS OF MACHINE (BMFR 3313) CONTROL SYSTEMS (BMFA 3313) Learning Outcomes At the end of this course, student should be able to: [1] Apply the basic principles of mechanics of rigid body on machines and its mechanism. [2] Solve complex problems involving mechanisms, balancing, vibration, and power transmission through belts and gears. [3] Solve the mechanics of machines elements and its performance. Learning Outcomes At the end of this course, students should be able to: [1] Construct mathematical model of dynamic systems. [2] Analyze transient response, steady-state error and stability of first-order and second-order systems. [3] Design controllers for complex engineering problems. [4] Construct and numerically validate a control system using numerical software such as Matlab / Simulink. Synopsis Synopsis This course focuses on control system theory, design and analysis. Students will learn to construct mathematical model of dynamic systems such as translational and rotational mechanical systems and electromechanical systems as well as reduction of multiple subsystems. Students will also be introduced to control system theory on specifications of control systems that include transient response, stability and steady state error for first-order and secondorder systems. Subsequently, students will also design classical controllers such as PI, PD, PID, lag, lead and lag-lead using root locus technique and frequency response technique.Fundamental knowledge in Laplace transform, linear algebra, Kirchoff’s voltage, current laws and Newton’s laws are essential to excel in this course. This course introduces kinematics and dynamics of machines which focus on the principles of the mechanics of machines and their application in practice. It covers the basic concept of gear and belt, dynamic balancing, governor, gyroscope and the basics of vibrations. References [1] Ramamurti, V., 2005, Mechanics of Machines, 2nd Edition, Alpha Science International Ltd, U.K. [2] Roslan A. R., Che Abas C. I. and Mohd Yunus A., 2003, Mekanik Mesin, Universiti Teknologi Malaysia, Johor. References [1] Nise, N. S., 2011, Control System Engineering, 6th Edition, John Wiley. [2] Ogata, K., 2010, Modern Control Engineering, 5th Edition, Prentice Hall. [3] Dorf, B., 2005, Modern Control Systems, 10th Edition, Prentice Hall. [4] Palm W. J., 2002, Control System Engineering, John Wiley. 52 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MATERIAL SELECTION (BMFB 3323) INDUSTRIAL ENGINEERING (BMFP 3423) Learning Outcomes At the end of this course, students should be able to: [1] Explain the relationships between design requirements, materials properties, processing and product performance. [2] Demonstrate in-depth technical competence to justify the suitability of a particular processing method for a specific selected material and design activity using data, charts and software. [3] Select the most appropriate materials and processes to be used for products fabrication and commercialization. [4] Communicate ideas relevant to materials selection analysis in product design and manufacturing. Learning Outcomes At the end of this course, students should be able to: [1] Explain the fundamental concepts, tools and techniques applied in Industrial Engineering. [2] Apply tools and techniques in Industrial Engineering. [3] Analyze and solve complex problems that are related to Industrial Engineering. [4] Evaluate manufacturing operation scenarios using Industrial Engineering tools and techniques. Synopsis This course integrates all types of engineering materials (metals, polymers, ceramics and composites) and its properties (modulus, strength, hardness and toughness etc) for materials selection in any engineering design. Various processing techniques (shaping, joining and finishing etc) are also summarized. Cooperative problem based learning activities are used to reinforce the concept and capabilities in applying selection of materials utilising materials properties charts, data and software. References [1] Ashby, M.F., 2005, Materials Selection In Mechanical Design, 3rd Edition, Butterworth-Heinemann. [2] Mangonon, P.L., 1998, The Principles of Materials Selection for Engineering Design, Pearson Education. [3] Kenneth G.B., 1988, Engineering Materials: Properties and Selection, Prentice Hall. Synopsis This course covers the concept of productivity and the various tools and techniques to improve productivity. Thus, emphasis for this course will be on improving productivity, efficiency and effectiveness in manufacturing. Students will be exposed to forecasting, material requirements planning, production scheduling, work system design, strategic capacity planning and facilities layout. References [1] Heizer, J. and Render B., 2014, Principles of Operations Management, 9th Edition. Prentice Hall. [2] Stevenson, W.J., Chuong, S.C., 2014, Operations Management: An Asian Perspective, 2nd Edition. McGraw Hill. [3] Krajewski, L.J., Ritzman L.P., and Malhotra M. K., 2013, Operations Management: Processes and Supply Chains, 10th Edition. Prentice Hall. [4] Jacobs, F. R., Chase R., 2014, Operations and Supply Chain Management, 14th Edition. McGraw Hill. 53 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 CAD / CAM (BMFR 3523) INDUSTRIAL AUTOMATION (BMFA 3483) Learning Outcomes At the end of this course, students should be able to: [1] Explain CAD/CAM systems and applications in manufacturing industry. [2] Apply principle of CAD/CAM in creating 2D sketches, 3D models, surface modeling and CAM operation. [3] Plan machining strategies and toolpath methods for milling and turning operations. [4] Investigate and simulate machining operations prior to the machining process. Learning Outcomes At the end of this course, students should be able to: [1] Apply knowledge in industrial automation system for control of automation processes and the machineries involved. [2] Design PLC programmes to solve complex problems in automation using logic control and logic diagram. [3] Design an integrated automation system based on fluid power equipment, robot work cell, PLC, vision system and other types of automation tools. [4] Demonstrate practical skills to construct PLC as well as pneumatic and hydaraulic circuitry using automation studio. Synopsis This course introduces CAD/CAM system and its application in manufacturing industry. It covers the application of high-end CAD/CAM software for generating geometric modeling and NC part programming. The related topics will be covered are generating 2D Graphic Elements, Geometric Modeling Systems, Generative/Interactive Drafting, CAD and CAM Integration, and CAM Programming. CAD/CAM software will be used to demonstrate the integration between CAD and CAM operation that includes create and simulate the toolpath for machining operations and also generate NC part programming. References [1] Rao, P.N., 2010, CAD/CAM Principles and Applications, 3rd Edition, McGraw Hill. [2] Chang T.C., Wysk, R.A. and Wang, H.R., 2005, ComputerAided Manufacturing, 3rd Edition, Prentice Hall. [3] Karam, F., 2004, Using CATIAV5, Tomson (Delma Learning). [4] McMahon, C. & Browne, J., 2000, CAD/CAM Principle, Practise and Manufacturing Management, 2nd Edition, Prentice Hall. Synopsis This course shall expose students to elements of automation technologies such as material transfer system, material transport system, automated storage and retrieval system (ASRS), design of automated manufacturing system, and PLC programming. Students are also exposed to the fundamental knowledge and inter-relation between automation system and manufacturing system especially in the integration between different sensors, actuators, and controllers (PLC). In addition, students are exposes to machine vision system, its algorithm and system integration (hardware and software). References [1] Stenerson J., 2003, Industrial Automation and Process Control, Prentice Hall. [2] Mikell, P.G., 2001, Automation, Production Systems, and Computer Integrated Manufacturing, 2nd Edition, Prentice Hall, New Jersey. [3] Ashfal, C.R., 1992, Robots and Manufacturing Automation, John Wiley & Sons Inc., New York. [4] Doughlas, M.C., 1986, Standard Handbook of Industrial Automation, 1st Edition, Chapman and Hall. 54 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 INTEGRATED DESIGN PROJECT (BMFR 4313) MANUFACTURING MANAGEMENT (BMFP 4413) Learning Outcomes At the end of this course, students should be able to: [1] Describe principles of product design and development in solving engineering related problems. [2] Apply design principles for sustainable product design and development. [3] Produce a design prototype which complies with the design project requirement. [4] Demonstrate a design prototype and communicate effectively with the community. [5] Demonstrate ability to collaborate among team members in a multidisciplinary environment. Learning Outcomes At the end of this course, students should be able to: [1] Demonstrate principles of Project Management (PM), Total Quality Management (TQM), Lean Manufacturing (LM), Inventory Management (IM), and Supply Chain Management (SCM). [2] Apply tools and techniques of PM, TQM, LM, IM, SCM correspond to industrial requirements. [3] Evaluate the best solutions for managing resources and cost implications. Synopsis Integrated Design Project focuses on integration of learning principles in multidisciplinary application for product design project and prototype development that include marketing, concept design process and sustainability, material selection, manufacturing processes, project management, and manufacturing cost. This design project applies team-based approach. The team-based approach will improve teamwork and communication skills in accordance to the realities of industrial practice. Students are expected to be exposed to complex and essential team roles during the development of the design project. Emphasize is also given on issues related to quality of the prototypes produced and marketability of the design projects. Industrial talks by experts from the fields are organized to ensure exposure and sharing of expertise between industrial practitioners and the students. References [1] Ulrich, K. T. and Eppinger, Steven D., 2012, Product Design and Development, 5th Edition, McGraw Hill. [2] Chitale, A. K. and Gupta, R. C., 2006, Product Design and Manufacture, 3rd Edition, Prentice Hall, New Delhi, India. [3] Kalpakjian, S. and Schmid, S. R., 2001, Manufacturing Engineering & Technology, 4th Edition, Prentice Hall. Synopsis This course consists of two parts which caters management of manufacturing operations internally and externally. Project Management (PM), Total Quality Management (TQM), Lean Manufacturing, and Inventory Management (IM) are management practices for internal issues such as projects, quality, continuous improvements, raw materials/parts/components and finish goods. Supply Chain Management (SCM) is a management practice deals with external issues that focus on supplier and logistic. Part 1a: Project Management - basic principle of project management (timecost-performance), developing project networks (AON & AOA) and slack calculation, resource scheduling, evaluating project performance. Part 1b: TQM - foundation of TQM, TQM planning, TQM processes, and TQM people, and TQM implementation, and TQM performance. Part 1c: Lean Manufacturing – Introduction to Lean Principles and seven types of production wastes. Part 1d: Inventory Management - types of inventory management, inventory of dependent and independent demands, cycle counting, ABC analysis, and EOQ model. Part 2: Supply Chain Management - key concepts of SCM, SCM Planning and Sourcing, and Measuring SCM Performance. 55 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 References [1] Clifford F. Gray and Erik W. Larson, 2010, Project Management: The Managerial Process, 5th Edition, Mc Graw Hill. [2] Muller, M., , 2011, Essentials of Inventory Management, 2nd Edition, AMACOM. [3] Micheal, H.H., 2006, Essentials of Supply Chain Management, 2nd Edition, Wiley. [4] Oakland, J.S., 2003, Total Quality Management: Text with Cases, 3rd Edition, Butterworth-Heinnemann. [5] Womack, J.P., 2003, Lean Thinking: Banish Waste and Create Wealth in Your Corporation, 3rd Edition, Free Press. References [1] Warren S. S., 2002, Computer Numerical Control: Concept & Programming, Thomson Learning. [2] Krar S, Gill A. and Smid P., 2000, Computer Numerical Control Simplified. Industrial Press Inc. [3] Mattson M., 2002, CNC Programming Principles and Applications. Delmar. [4] Madison J., 1996, CNC Machining Handbook. Industrial Press Inc. [5] Thyer G.E, 1991, Computer Numerical Control of Machine Tools. Second edition. Newnes. CNC MACHINING (BMFS 4613) MANUFACTURING SUSTAINABILITY (BMFP 4322) Learning Outcomes At the end of this course, students should be able to: [1] Explain the principle of CNC systems, mechanics and dynamics of machine tool. [2] Analyze CAD/CAM methodology in 2D, 3D, surface modeling and CAM operation. [3] Describe recognizable basic features of Computer Numerical Control (CNC) and CNC Programming. [4] Plan and analyze process planning for part machining. Learning Outcomes At the end of this course, students should be able to: [1] Describe the sustainable development concepts, scope, and the impacts in aspects of life. [2] Explain sustainable manufacturing, macro sustainability issues, in relation to environmental regulations and the implications in business process. [3] Apply the concept of sustainable on upgrading, reuse, remanufacturing, and recycling of product. [4] Analyze the Life Cycle Management (LCM), Life Cycle Engineering (LCE), Life Cycle Assessment (LCA), and Life Cycle Costing (LCC)on design product and product. [5] Evaluate impact of product design and development toward environment and sustainability. Synopsis This course introduces to the principles of Computer Numerical Control (CNC), machine structures, planning for manufacture, part programming and CADCAM software operation. In this course the student is exposes to the CNC programming features of various CNC controls, the aplication of G and M codes, and mechanics and dynamics of machine tool. Synopsis This course is designed to provide students with an understanding of sustainability issues, the concepts and the scope of Sustainable manufacturing (SM), the strategies in SM, the management approaches in SM, and tools commonly used in SM. In the current situation, integrating sustainability into business process will enhance business’s total performance and competitiveness. Skills 56 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 developed and knowledge acquired from this course will prepare students to be environmentally conscious engineers who are sensitive to environmentally, economic and social/community related problems and capable to solve those problems and enhance total performance of industries. References [1] Emmanouilidis, C., Taisch, M., Kiritsis, D., 2012, Advances in Production Managament Systems: Competitive Manufacturing for Innovative Product and Services, IFIF WG 5.7., International Conference. [2] Proceeding of CIRP International Seminar on Life Cycle Engineering, 1994 – 2008. [3] Steinhilper, R., 1998, Remanufacturing: The Ultimate Form of Recycling, Fraunhofer IRB Verlag, Stuttgart. [4] Fiksel, J., 1997, Design for Environment – Creating Eco – Efficient Products andProcesses, McGraw Hill. [5] Billatos, S.B. and Basaly, N.A., 1997, Green Technology and Design for the Environment, Taylor & Francis. 57 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 SYLLABUS ELECTIVES COURSES 58 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MECHATRONICS (BMFA 3113) ADVANCED MATERIALS (BMFB 3713) Learning Outcomes At the end of this course, students should be able to: [1] Generalize the approach of integrating mechanical, electronics and computer control to create mechatronic system. [2] Analyze the performance of actuators and sensors used in mechatronic system. [3] Design and analyze complex mechatronic system to be implemented as an industrial application. [4] Function effectively as an individual and in a group with the capacity to be a leader as well as an effective team member. [5] Communicate and present technical project confidently. Learning Outcomes At the end of this course, students should be able to: [1] Describe the principles and operation of the nontraditional manufacturing processes. [2] Select the most appropriate process for a given product design, application requirements and cost constraint. [3] Identify the principles of nontraditional manufacturing system. [4] Work cooperatively in groups to complete the assigned project. Synopsis Mechatronics technologies are extensively used in developing manufacturing equipments. Mechatronics is defined as the synergistic combination of precision mechanical, electronic, and computer control in the design of products and manufacturing processes. This is a project based subject. Students are expected to work in a mechatronics design project that includes integration, programming of microcontroller and interfacing of mechatronics components such as fluid power system, sensors, electric actuators, mechanical drives and mechanisms. Students are expected to work in teams and have good communication skills. References [1] Bolton, W., 2013, Mechatronics: Electronic Control System in Mechanical and Electrical Engineering, 4th Edition, Prentice Hall. [2] Carryer, O. K., 2011, Introduction to Mechatronic Design, Pearson. [3] Dean, C. K., Margolis, D. L. and Rosenberg, R. C., 2012, System Dynamics: Modeling, Simulation, and Control of Mechatronic Systems, John Wiley & Sons. Synopsis This course provides students with the understanding of the basic principles of advanced materials. Topics covered are smart materials including piezoelectric materials, shape memory alloys, shape memory polymers, electroactive polymers; lightweight materials; smart drug delivery; superconductors and advanced coatings. References [1] Leo, D.J., 2007, Engineering Analysis of Smart Material Systems, John Wiley & Sons, Inc. [2] Srinivasan, A.V., & McFarland, D.M., 2001, Smart Structures Analysis and Design, Cambrige University Press. [3] Martin, P.M., 2005, Handbook of Deposition Technologies for Films and Coatings, Elsevier Inc. 59 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 INDUSTRIAL ERGONOMICS (BMFP 3313) PRODUCTION TOOL DESIGN (BMFR 3413) Learning Outcomes At the end of this course, students should be able to: [1] Describe human physical structure, function, and behavior including human anatomy, physiology, and psychology. [2] Apply ergonomics principles to create safe, healthy, efficient and effective activities in the workplace. [3] Conduct basic ergonomics assessments to minimize occupational injuries in the workplace. [4] Analyze the effectiveness of the work system designed. [5] Design a work system for a complex scenario taking into consideration human capabilities and limitations. Synopsis This course provides students with the rationale for providing an occupationally safe and healthy work environment in industry. Three main elements of this course are: human, equipment and work environment. These elements are classified into different areas, however correlations of them are discussed and exemplified in each topic. Through human study, students will be explained about the human anthropometric, physiology, psychology as well as capabilities and limitations of human. Meanwhile, through ergonomic design of equipment, students will learn on how to design the hand tools and workstations that are safe to the users. Students are also exposed to management of work environment such as thermal comfort, noise, etc. resulting in better understanding of occupational health in industries. References [1] Wickens, C.D., 2010, An Introduction to Human Factors Engineering, 2nd Edition, Pearson education International. [2] Salvendy, G., 2006, Handbook of Human Factor and Ergonomics, 3rd Edition, John Wiley & Sons. [3] Kroemer, K.H.E, Kroemer, K.B. and Kroemer, K.E, 2000, Ergonomic: How To Design For Ease and Efficiency, Prentice Hall. [4] Karwowski, W. and Marras, W. S., 2003, Occupational Ergonomics: Principles of Work Design, CRC Press. Learning Outcomes At the end of this course, students should be able to: [1] Explain the basic principles of production tools design in manufacturing field. [2] Apply the basic principles of production tool design with current industrial practice. [3] Design the efficient production tools for manufacturing, assembly and inspection processes. Synopsis This course introduces the basic principles and methods of production tools design, such as jigs and fixtures for material removal processes, manual work operations, joining processes, and inspection processes. The student will be exposed to the process of designing and developing the tools, methods, and techniques to improve manufacturing efficiency and productivity. The working drawings will be aided by standards, company catalogues, and handbooks. The production tools design focuses on locating elements, clamping elements, tool guiding, and setting elements. Final project design is subjected to students presentation and evaluation. References [1] Hoffman, Edward G., 2004, Jig and Fixture Design, 5th Edition, Delmar Publisher. [2] Joshi, P.H., 2010, Jigs and Fixtures, 3rd Edition, McGraw-Hill. [3] John G. N., 2003, Fundamentals of Tool Design. Society of Manufacturing Engineer, Michigan. [4] Paquin J.R., 2006, Die Design Fundamentals, Industrial Press Inc., New York. 60 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 NON-METALLIC PROCESSES (BMFS 3513) INDUSTRIAL DRIVES SYSTEM (BMFA 3123) Learning Outcomes At the end of this course, students should be able to: [1] Identify the non-metallic materials in term of classification and properties. [2] Explain the fundamental principles of non-metallic processing. [3] Explain the appropriate non-metallic processing to produce the end products. [4] Analyze the process parameters on the performance of products. Learning Outcomes At the end of this course, students should be able to: [1] Explain the principles and constructions and application of components and systems in pneumatic, hydraulic, electrical and mechanical drive systems. [2] Analyze and evaluate mathematical models of drive systems including operational parameters such as pressure, speed, torque, energy and power. [3] Design and construct pneumatic, hydraulic, electro pneumati/hydraulic circuits and related mechanical power train. Synopsis This course provides a basic knowledge of classification of nonmetallic materials, such as polymers, ceramics and composites. Basically, non-metallic processes cover the topics of powder metallurgy, ceramic processing, polymers, plastics processing and composites manufacturing. This subject provides strong fundamental concept and techniques particularly in fundamentals of processing such as injection molding, extrusion, pressing, etc. References [1] Kalpakjian, S. and Schmid, R., 2006, Manufacturing Engineering and Technology, 5th Edition, Prentice Hall. [2] Groover, M.D., 2002, Fundamental of Modern Manufacturing, 2nd Edition. [3] Degarmo, B.K., 1997, Processes in Manufacturing, 8th Edition, Prentice Hall. Synopsis Topics include electro-mechanical, pneumatic, and hydraulic drive components and systems with emphasis on selection, application, and proper installation techniques. The fundamental knowledge and theory of major components in fluids power and technologies, namely hydraulics and pneumatics, as well as electro motors, servo and stepper motors in robotics are covered. This includes the different types of actuators of linear and rotary configurations. Machine safety, torque, power, efficiency, bearings and couplings are also addressed. Characteristics of mechanical power train such as belt drives, chain, drives and gear drives are included as well. Moreover, basic concept of electric drives systems, with emphasis on system analysis and application is also discussed in this subject. Topics including dc machine control, variable frequency operation of induction and synchronous machines, unbalance operation, adjustable speed drives, adjustable torque drives, coupled circuit modelling of ac machines. Installation, alignment, and maintenance of various drive systems are performed utilizing industrial equipment. References [1] K. T. Chau, Zheng Wang, 2011, Chaos in Electric Drive Systems Analysis Control & Application, 1stEd., Wiley. 61 FACULTY OF MANUFACTURING ENGINEERING [2] [3] [4] ACADEMIC HANDBOOK SESSION 2015/2016 Esposito, A., 2009, Fluid Power with Applications, 7th Edition, Prentice Hall. Rabie, M. G., 2009, Fluid Power Engineering, McGraw-Hill. Lynwander, P., 1983, Gear Drive Systems, Dekker Mechanical Engineering. MATERIALS CHARACTERIZATION (BMFB 3723) Learning Outcomes At the end of this course, students should be able to: [1] Summarize the fundamental of materials characterization including the theory, working principle and application. [2] Characterize materials structure and chemical element through interpretation and analysis of characterization output. [3] Display good communication skill on matters related to materials characterization in a written report and presentation. Synopsis This course focusses on material characterization techniques, including theoretical aspect, working principle and application. Analytical techniques include microstructural analyses (Optical Microscope, Scanning Electron Microscopy, Transmission Electron Microscopy, Scanning Probe Microscopy), phase analyses (X-Ray Diffractometer Analysis and X-Ray Fluorescence), thermal analyses (Thermal gravimetry, Differential Thermal Analysis and Differential Scanning Calorimetry) and spectroscopy analysis (X-ray Spectroscopy and Vibrational spectroscopy). References [1] Leng, Y., 2008, Materials Characterization Introduction to Microscopic and Spectroscopic Methods), John Wiley & Sons,. [2] Brandon, D. and Wayne. D. K., 2008, Microstructural Characterization of Materials, John Wiley & Sons. [3] B.D. Cullity, S.R. Stock, 2001, Elements of X-Ray Diffraction, 3rd Ed. Prentice Hall. PRODUCTION OPTIMIZATION (BMFP 3323) Learning Outcomes At the end of this course, students should be able to: [1] Formulate production planning problem in mathematical modeling. [2] Apply linear programming, transportation, assignment and queueing techniques to solve complex production planning. [3] Analyze alternative solutions for decision-making process in the manufacturing industry. [4] Evaluate decisions through sensitivity analysis and apply what if scenarios as a tool for alternative solutions. Synopsis Optimization in production is a common problem as industry needs to make the most effective use of an organization’s resources. Resources in organization such as machinery, money, energy, labor force are elements to make products. These resources are limited; managers need to deal with these limitations. Linear programming is one of the techniques discussed, is widely used, based mathematical technique to help manager plan and make decisions necessary to allocate resources. This course covers principles and practices, tools and techniques, fundamentals of optimization problem in manufacturing engineering. It discusses mathematical formulation of production or operational problems and solve them using linear programming and other optimization techniques. This course consists of two parts; Part I - Linear programming technique: Part II: Transportation models, assignment models and Queueing technique. References [1] Hamdy, A.Taha., 2011, Operation Research : An Introduction, 9th Edition. [2] Hillier, F. & Lieberman, G. J., 2010, Introduction to Operation Research. 9th ed. McGraw-Hill. [3] Ignizio J.P., 2007, Linear Programming in Single & Multiple Objective Systems, Prentice Hall. 62 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 INDUSTRIAL DESIGN (BMFR 3423) SURFACE ENGINEERING IN MANUFACTURING (BMFS 3523) Learning Outcomes At the end of this course, students should be able to: [1] Explain the principles and functions of industrial design in manufacturing engineering. [2] Determine the consumer's requirements of industrial design from the aspect of manufacturing design. [3] Apply the principles of ergonomics in product design. [4] Analyze the new product design using appropriate tools of the industrial design. Learning Outcomes At the end of this course, students should be able to: [1] Describe the necessary surface treatment of the substrate prior to coating process. [2] Distinguish the available coating techniques and coating materials. [3] Match the various coating techniques and materials with a particular application. Synopsis This course develops student's competence and self-confidence as manufacturing engineers or designers. Industrial design engineering is drawn from manufacturing engineering problems solving. The aims of this course are to expose students with aesthetic, appearances, anthropometry, ergonomics and selection of material. Student will be involved in design and analysis of the product, prototyping and presentation. References [1] Hassan, A., dan Ahmad Rizal, A. R., 2008, Rekabentuk Perindustrian - Pengenalan, Dewan Bahasa dan Pustaka, Kuala Lumpur. [2] Cacciabue, P. C., 2004, Guide to Applying Human Factors Methods : Human Error and Accident Management in SafetyCritical Systems, Springer. [3] Jim, L., 1999, Industrial Design - Materials and Manufacturing Guide, John Wiley Sons, New York. Synopsis This is an introductory course on the synthesis and application of surface treatment and coatings. The course covers the necessary surface preparation technique prior to coating, the techniques to synthesis the coating, the various coating materials and the function of coating in various applications. References [1] Kalpakjian S. and Schmid S, 2006, Manufacturing Engineering and Technology, Singapore, Pearson. [2] Mattox M. D., PVD Handbook. [3] Schweitzer, Philip A., 2006, Paint and coatings : applications and corrosion resistance - CRC Press Taylor & Francis Group. 63 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 INDUSTRIAL ROBOTICS (BMFA 4113) GREEN MATERIALS AND BIOMATERIALS (BMFB 4713) Learning Outcomes At the end of this course, students should be able to: [1] Describe fundamental components of robots, their structures and applications in manufacturing industry. [2] Construct forward and inverse kinematics equations of robots using systematic matrix analysis. [3] Analyze static force, moment propagation and trajectory planning in robot manipulators.. [4] Formulate differential equations of motions for robot manipulators. Learning Outcomes At the end of this course, students should be able to: [1] Classify the types of biodegradable and recycled materials based on its constituent. [2] Relate biodegradable and recycled materials properties to its composition and synthesizing techniques. [3] Explain the fundamental principles of biomaterials and their properties. [4] Differentiate modern analytical techniques for characterization of biomaterials. Synopsis The course aima at delivering a sound knowledge of robotics to students with emphasis on fundamental and mathematical derivation for the understanding of robotic concepts. It covers comprehensive range of topics that include forward kinematics, inverse kinematics, motion kinematics, differential motions, static force and moment, and trajectory planning system of robot manipulators. Synopsis This course introduces basic concepts of biodegradable materials and recycled materials that covers introduction to biodegradability and materials recycling, type and properties of these materials as well as its synthesis and application. It emphasizes the processing methods of biodegradable materials and recycled materials such as biodegradable polymer and ceramic, glass waste-ceramic composites, recycling concrete, metal, rubber and plastics in various applications for sustainable development. Besides, this course also focuses on biomaterials and its properties, biomedical applications, biocompatibility and biodegradability, and toxicity of the materials. The course covers the importance of biomaterials, metallic biomaterials, ceramics biomaterials, polymeric biomaterials, composite biomaterials and biodegradable materials, its processing method and cost analysis. References [1] Niku, S. B., 2010, Introduction to Robotics Analysis Systems Applications, Prentice Hall. [2] Rehg, J. A., 2003, Introduction to Robotics in CIM Systems, 5th Edition, Prentice Hall. [3] Craig, J.J., 2013, Introduction to Robotics: Mechanics and Control, Pearson Prentice Hall. [4] Ross, L., Fardo, S., Masterson, J., Tower, R., 2010 Robotics: Theory and Industrial Applications, Goodheart-Willcox. References [1] Johnson, B.M. & Berkel, Z.E., 2011, Biodegradable Materials: Production, Properties and Applications, Nova Science Pub Incorporated. [2] Mantia, F.L., 2002, Handbook of Plastics Recycling, Rapra Technology Limited. [3] Holand, W. & Beall, G.H., 2012, Glass Ceramic Technology, WILEY. 64 FACULTY OF MANUFACTURING ENGINEERING [4] [5] ACADEMIC HANDBOOK SESSION 2015/2016 Schmitz, C., 2007, Handbook of Aluminium Recycling, Vulkan-Verlag GmbH. Hollinger, J. O., 2011, An Introduction to Biomaterials: Biomedical Engineering, CRC Press. MODELING AND SIMULATION (BMFP 4313) Learning Outcomes At the end of this course, students should be able to: [1] Describe the principles and applications of simulation in manufacturing systems. [2] Design and construct discrete event simulation models. [3] Analyze simulation models of system by applying statistical techniques. Synopsis Simulation is a powerful system tool for analyzing a wide variety of complex engineering and business problems. This course introduces the students to principles and techniques of discrete event simulation. The emphasis is on problem formulation, building conceptual models and using appropriate statistical methods for the input and output analysis, validation and verification of the models. Student also will be exposed to the applications of simulation in the manufacturing systems. References [1] Banks, J., Carson, J. S., Nelson, B. L. , Nicol, D. M., 2010,Discrete-Event System Simulation (5th Edition), Prentice Hall. [2] Law, A.M., 2014, Simulation Modeling and Analysis (5th Edition), McGraw-Hill International Ed. [3] Robinson, S., 2003, Simulation: The Practice of Model Development and Use, John Wiley & Sons. MACHINE DESIGN AND CAE ANALYSIS (BMFR 4413) Learning Outcomes At the end of this course, students should be able to: [1] Apply the theory of common machine elements to design machine elements. [2] Analyze machine elements using finite element analysis. [3] Optimize the design of machine elements using finite element analysis. Synopsis This course introduces the basic principles and methods of designing machine elements. The subject covers the design and theory of common machine elements including shaft, springs, and gears and to give students experience in solving design problems. In addition, design analysis for permanent and non-permanent joints will be introduced.. Finite Element Analysis (FEA) approach will also be introduced to analyze, evaluate and optimize the mechanical structure of machine elements. Computer Aided Engineering (CAE) analysis software will be emphasized to the student to optimize the machine design problems. References [1] Udynas, R.G and Nisbett, J. K., 2011, Shigley’s Mechanical Engineering Design, 9th Edition, McGraw Hill. [2] Juvinall R. C. and K. M. Marshek, 2012, Fundamentals of Machine Component Design, 3rd Edition, Wiley [3] Logan D.L., 2014, A First Course in the Finite Element Method, 5th Edition, Brooks/Cole, Pacific Grove, CA. [4] Chandrupatla. T.R. and Belgundu, A.D., 2012, Introduction to the Finite Elements in Engineering, 4th Edition, Prentice Hall, New Jersey. 65 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 METAL PROCESSING TECHNOLOGIES (BMFS 4513) INTELLIGENT SYSTEM (BMFA 4123) Learning Outcomes At the end of this course, students should be able to: [1] Utilize the knowledge and understanding of strength aspects on various metallic materials and impact of additive material. [2] Conduct the work procedures for the design of welding, casting and sheet metal products. [3] Determine constructive design; static and dynamic design of welding, casting and sheet metal products. [4] Recognize the optimization techniques for welding, casting and sheet metal products. Learning Outcomes At the end of this course, students should be able to: [1] Analyse problems and synthesis solutions using Artificial Intelligence (AI) components such as Knowledge-Based and Expert Systems, Fuzzy Logic, Artificial Neural Network, and Genetic Algorithm. [2] Analyse operational performance of different components of AI in manufacturing system environments. [3] Design, construct, and demonstrate intelligent system based on components of intelligent functions. Synopsis This course is an extension to manufacturing process. Three major manufacturing processes namely welding, casting and sheet metal are covered in details. Topics include strength of various metallic construction materials; work procedures for the design of welding, casting and sheet metal products; constructive design; static and dynamic design of welding, casting and sheet metal products; impact of additive material; optimization selection of materials, additive, parameters etc. Also included are optimization of quality and costs ability to formulate new standards, rules and procedure specifications for welding, casting and sheet metal products. Synopsis This course introduces to students the theory of artificial intelligent in building, analyzing, and synthesizing intelligent components of manufacturing system. This course examines the structure of Knowledge-Based and Expert Systems, Fuzzy Logic, Artificial Neural Network, and Genetic Algorithm. The implementation of artificial intelligent in manufacturing systems is discussed and studied based on actual practices. The concept of machine learning, vision system, and future prospect of intelligent system in manufacturing operations are also discussed. References [1] Norrish, J., 2006, Advanced Welding Processes (New Manufacturing Processes). [2] Easwaran, J., 2007, Advanced Casting Technology ASM International. [3] Remus, T., 2003, Advanced Sheet Metal Fabrication, Wolfgang Publications. [4] Kalpakjian, S., Schmid, S. R., 2001, Manufacturing Engineering and Technology 4th Edition, Prentice Hall. [5] Groover, M. P., 2007, Fundamentals of Modern Manufacturing, Materials, Processes and System 3rd Edition, John Wiley & Sons, INC. References [1] Russel, S.and Norvig, P., 2003, Artificial Intelligence – A Modern Approach, 2nd Edition, Prentice Hall. [2] Negnevitsky M., 2000, Artificial Intelligence (A Guide to Intelligent System), 2nd Edition, Addison Wesley. [3] Tsoukalas, L.H. and Uhrig, R.E., 1997, Fuzzy and Neural Approaches in Engineering, 1st Edition, Wiley-Interscience. 66 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 NANOTECHNOLOGY (BMFB 4723) LEAN SIX SIGMA (BMFP 4323) Learning Outcomes At the end of this course, students should be able to: [1] Explain the significant of nanotechnology. [2] Analyze the properties of nanomaterials based on its structures. [3] Relate the understanding of nanomaterials properties with its synthesizing techniques and characterization methods. [4] Recommend suitable processing methods and potential application for particular type of nanocomposites. Synopsis This course introduces basic concepts of nanotechnology that covers introduction to nanotechnology, type and properties of nanomaterials as well as its synthesis and characterization techniques. It emphasizes the processing methods involve in nanomaterials exploitation technology including metal and ceramics nanocomposites, polymer based and polymer-filled nanocomposites, natural and biological inspired nanocomposites and nanocoatings for hard coatings and textiles. Also covers are various applications and impact of nanotechnology to human and environment. Learning Outcomes At the end of this course, students should be able to: [1] Describe principle of Lean Manufacturing and Six Sigma. [2] Apply appropriate tools and techniques of Lean Six Sigma for complex industrial problems. [3] Evaluate the source of production wastes using Six Sigma approach. [4] Construct improvement strategy through the combination of Lean and Six Sigma concept. References [1] Karkare, M., 2008, Nanotechnology: Fundamentals and Applications,. I.K. International Pvt. Ltd. [2] Cao, G. & Wang, Y., 2011, Nanostructures & Nanomaterials: Synthesis, Properties & Applications, 2nd Edition, New Jersey, NJ: World Scientific. [3] Ajayan, P.M., Schadler, L.S. & Braun, P.V., 2003, Nanocomposites Science and Technology, WILEY-VCH Verlag. [4] Hornyak, G.L., Moore, J.J., Tibbals, H.F. & Dutta, J., 2009, Fundamentals of Nanotechnology, Taylor & Francis Group. [5] Mahmood, A., 2011, Nanocoatings: Size Effects in Nanostrutured Films, Springer-Verlag Berlin Heidelberg. References [1] Wilson, L., 2010, How to Implement Lean Manufacturing, McGraw Hill. [2] Pyzdek, T., Keller, P., 2010, The Six Sigma Handbook, 3rd ed., .Mc Graw Hill. [3] Ron, B., 2009, Implementing Six Sigma and Lean: A Practical Guide to Tools & Techniques, Butterworth-Heinemann [4] George, L.M., 2002, Lean Six Sigma: Combining Six Sigma Quality with Lean Production Speed, McGraw Hill. Synopsis Lean Management course provides a fundamental thinking of the principle of eliminating production wastes. Understanding the Lean Thinking is essential in order success in implementing the lean principles. In the meantime, Six Sigma approach emphasizes the important of controlling variation in process. As a result, the Six Sigma approach able to control defects at only 3 pieces per million production quantity. Thus, combination of Lean tools & techniques and Six Sigma approach would be able to enhance productivity and quality. 67 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 CONCURRENT ENGINEERING (BMFR 4423) ADVANCED CNC MACHINING (BMFS 4523) Learning Outcomes At the end of this course, students should be able to: [1] Apply various design tools to analyze product. [2] Produce the alternative design that concerns with concurrent engineering technique and approach. [3] Demonstrate the design on concurrent engineering in a group design project. Learning Outcomes At the end of this course, students should be able to: [1] Recognize the capabilities of 2, 3, and 5 axis CNC machining. [2] Develop complex programs for milling and turning operations. [3] Apply advanced CNC machining techniques to specific process. [4] Use CAM software in producing complex product. Synopsis This course introduces the principles of Concurrent Engineering (CE). This includes the use of associated CE tools and methods in order to develop a customer-oriented approach to New Product Introduction and Development (NPI/D). Manufacturing competitiveness, process reengineering, cooperative workgroups, information modeling, and product, process and organization integration are also included in this subject. Students will develop skills in team dynamics and management of concurrent engineering projects. This subject covers customer orientation, decision support systems, failure mode effect critical analysis, design for manufacturing and assembly, rapid prototyping methodologies and etc. Students are required to produce and analyze product based on concurrent engineering concept and hear working engineers' commentaries on concurrent engineering as it is practiced in the industry. Synopsis This course provides students with advanced concepts and practices in CNC machining that are advanced computer programming of CNC milling and turning with specific processes such as drilling, tapping, boring, grooving, facing and threading. Emphasis is on programming and production of complex parts including investigation in 3, 4 and 5-axis programming techniques, utilizing canned cycles, macros (subroutines), looping and parametric programming. The uses of CAM in producing complex and efficient programming techniques are also covered. References [1] Walker D.J., 2000, Creative Techniques in Product and Engineering Design: A Practical Workbook. [2] Biren P., 1997, Concurrent Engineering fundamental: integrated product development. Prentice-Hall Inc. [3] Thomas A. S, 1995, What Every Engineer Should Know About Concurrent Engineering. Amazon. [4] Hartley J.R., 1992, Concurrent Engineering: Shortening lead times, Raising Quality and Lowering costs, Productivity Press References [1] Valentino, J. V. and Goldenberg J., 2010, Introduction to Computer Numerical Control CNC, 4th Edition, Pearson Prentice Hall. [2] Karam, F., 2004, Using CATIA V5, Thomson (Delma Learning). [3] Krar,S. A. and Scmid, P., 2001, Computer Numerical Control Simplified, Industrial Press Inc, New York. [4] Mattson, M., 2002, CNC Programming: Principles and Applications, Delmar Thomson Learning. 68 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DIPLOMA OF MANUFACTURING ENGINEERING The Diploma Program was first introduced in 2001.The course stresses on knowledge and skills in processing activities, manufacturing methods and machine usage in producing cost-effective products that fulfill customers’ requirements. Graduates of this program can build their career as Manufacturing Technical Assistant, Technical Specialist or entrepreneur. Graduates can also further their study in Bachelor Degree Program. 69 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 OUTCOME BASED EDUCATION Washington Accord is an agreement between various countries to endorse the equivalency of engineering programs whereby Malaysia is one of its provisional signatories. All graduates of engineering programs that have been accredited in a member country are considered already fulfilling the academic requirements to enter engineering practice in all countries signing the agreement. The Washington Accord has adopted the Outcome Based Education (OBE) as its teaching and learning approach. OBE is a process that involves the restructuring of curriculum, assessment and reporting practices in education to reflect the achievement of high order learning and mastery rather than accumulation of course credits. PROGRAM EDUCATIONAL OBJECTIVES Program Educational Objectives (PEO) is specific goals describing expected achievements of graduates in their career and professional life after graduation. Below are the PEO for Faculty of Manufacturing Engineering. PEO 1 Diploma of Manufacturing Engineering Have strong understanding of fundamental engineering knowledge. PEO 2 Are skilled and competent to identify, analyze, and solve problems in the manufacturing engineering field. PEO 3 Are able to communicate, and work in teams effectively. PEO 4 Possess leadership and managerial skills with high ethical standard. PEO 5 Are creative and innovative in fulfilling the needs of industry and society. 70 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM OUTCOMES Program Outcomes (PO) are statements describing what students are expected to know and be able to perform or attain by the time of graduation. These relate to the skills, knowledge, and behaviors that students acquire through their program of studies. PO 1 The ability to apply basic knowledge of mathematics, sciences and engineering in their profession. PO 2 The ability to scientifically identify, analyze and solve manufacturing engineering problems. PO 3 The skill of engineering and management which are based on practice and application oriented. PO 4 The ability to communicate effectively at each level of organization and society. PO 5 The ability to apply knowledge professionally and ethically. PO 6 The knowledge of entrepreneurship. PO 7 The ability to function effectively as an individual and in a group. PO 8 The skill as an effective leader with high integrity. PO 9 The knowledge of contemporary issues and life-long learning. 71 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 1ST YEAR Code DLHW 1722 DLHW 1702 DLHW 1012 SPECIAL SEMESTER 1 Subjects Category2 Philosophy of Science & Technology W TITAS W Foundation English W TOTAL CREDITS Credits 2 2 2 Code DKKM ***1 DTKW 1012 DACS 1263 DACS 1212 DMFM 1222 DENE 1113 DMFD 1313 FIRST SEMESTER Subjects Co-Curriculum I Basic Cultural Entrepeneurship Basic Physic Elementary Mathematic Calculus Electrical & Electronic Principle Manufacturing Practice Category2 W W W P P P P 6 TOTAL CREDITS Code DLHW 2712 DITG 1113 DACS 1232 DMFM 1253 DMFD 1133 DMFM 1273 SECOND SEMESTER Subjects Ethnic Relation Computer Programming Chemistry Engineering Material Engineering Graphic and CADD Engineering Statistic Category2 W P P P P P TOTAL CREDITS 2 CATEGORY: Credits 1 2 3 2 2 3 3 16 Credits 2 3 2 3 3 3 16 [W] University Compulsory Subjects [P] Program Core Subjects 72 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 2ND YEAR Code DKKM ***1 DLHW 2422 DMFM 2212 DMFD 2843 DMFD 2413 DMFD 2823 DMFD 2323 FIRST SEMESTER Subjects Category2 Credits Co-Curriculum II W 1 English for Effective Communication W 2 Engineering Mathematic P 2 Thermodynamic P 3 Fluid Power P 3 Static and Dynamic P 3 Manufacturing Process P 3 TOTAL CREDITS 17 Code DMFD 2122 DMFD 2113 DMFD 2853 DMFD 2513 DMFD 2433 DMFD 2833 SECOND SEMESTER Subjects CAD/CAM Machine Design Mechanic of Material Manufacturing Management Instrumentation and Control Fluid Mechanic Category2 P P P P P P TOTAL CREDITS Code DMFU 2363 DMFU 2372 Credits 2 3 3 3 3 3 17 SPECIAL SEMESTER 2 Subjects Category2 Credits Industrial Training P 3 Industrial Training Report P 2 TOTAL CREDITS 5 3RD YEAR Code DLHW 3432 DMFD 3463 DMFD 3823 DMFD 3382 DMFD 3343 DMFD 3333 2 CATEGORY: FIRST SEMESTER Subjects Category2 English for Employability W Robotic & Automation P Design Project P Occupational Safety and Health P Quality Control and Metrology P CNC Technology P TOTAL CREDITS Credits 2 3 3 2 3 3 16 [W] University Compulsory Subjects [P] Program Core Subjects 73 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Semester 1 Second Year Semester 2 Semester 1 Semester 2 Third Year Special Semester 2 Semester 1 Total Credits 16 DKKM ***1 DLHW 2712 DKKM***1 DLHW 3432 Philosophy of Science & Technology Co-Curriculum I Ethnic Relation Co-Curriculum II English for Employability DLHW 1702 DTKW 1012 DLHW 2422 TITAS Basic Cultural Entrepeneurship English for Effective Communication DLHW 1012 Foundation English Program Core Subjects University Compulsory Subjects First Year Special Semester 1 DLHW 1722 DACS 1263 DITG 1113 DMFM 2212 DMFD 2122 DMFU 2363 DMFD 3463 Basic Physic Computer Programming Engineering Mathematic CAD/CAM Industrial Training Robotics & Automation DMFM 1212 DACS 1232 DMFD 2843 DMFD 2113 DMFU 2372 DMFD 3823 Elementary Mathematic Chemistry Thermodynamics Machine Design Industrial Training report Design Project DMFM 1222 DMFM 1253 DMFD 2413 DMFD 2853 DMFD 3382 Calculus Engineering Material Fluid Power Mechanics Of Materials Occupational Safety and Health DENE 1113 DMFM 1273 DMFD 2823 DMFD 2513 DMFD 3343 Electric & Electronic Principle Engineering Statistic Static & Dynamic Manufacturing Management Quality Control and Metrology DMFD 1313 DMFD 1133 DMFD 2323 DMFD 2433 DMFD 3333 Manufacturing Practice Engineering Graphic and CADD Manufacturing Process Instrumentation & Control CNC Technology 77 DMFD 2833 Fluid Mechanics Total 6 16 16 17 17 5 16 93 74 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MAPPING OF SUBJECTS AGAINST PROGRAM OUTCOMES 75 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM OUTCOMES Year Semester Code Subjects 1 Sem. Khas I Sem. 1 2 3 4 5 6 7 DLHW 1722 Philosophy of Science & Technology x x DLHW 1702 TITAS x x DLHW 1012 Foundation English x x DKKM ***1 Co-Curriculum I DTKW 1012 Basic Cultural Entrepreneurship DACS 1263 Basic Physic x x DMFM 1212 Elementary Mathematics x x DMFM 1222 Calculus x x DENE 1113 Electric & Electronics Principle x x DMFD 1313 Manufacturing Practice x DLHW 2712 Ethnic Relation DITG 1113 Computer Programming x x x DACS 1232 Chemistry x x x DMFM 1253 Engineering Materials x DMFM 1273 Engineering Statistics x DMFD 1133 Engineering Graphics and CADD x 8 9 x x x x x x x x 1 x x x x x x x Sem. 2 x x x 76 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 PROGRAM OUTCOMES Year Semester Code Subjects 1 Sem. 1 2 2 3 DKKM ***1 Co-Curriculum II DLHW 2422 English for Effective Communication x DMFM 2212 Engienering Mathematics x x DMFD 2843 Thermodynamics x x x DMFD 2413 Fluid Power x x x DMFD 2823 Statics and Dynamics x x x DMFD 2323 Manufacturing Process x x x DMFD 2122 CAD/CAM x x x DMFD 2113 Machine Design x x DMFD 2853 Mechanics of Materials x DMFD 2513 Manufacturing Management x x DMFD 2433 Instrumentation and Control x x x DMFD 2833 Fluids Mechanics x x x DMFU 2363 Industrial Training x x DMFU 2372 Industrial Training Report 4 5 6 x 7 8 9 x x x x x x x x x Sem. 2 Special Sem. II Year Semester Code x x x x x x PROGRAM OUTCOMES Subjects 1 3 x 2 3 DLHW 3432 English for Employability x DMFD 3463 Robotics and Automation x x x DMFD 3823 Design Project x x x DMFD 3382 Occupational Safety and Health x x x DMFD 3343 Quality Control and Metrology x x x DMFD 3333 CNC Technology x x x 4 5 6 x x 7 8 9 x x x x Sem. 1 x x x 77 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 SYLLABUS PROGRAM CORE SUBJECTS 78 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 BASIC PHYSIC (DACS 1263) CHEMISTRY (DACS 1232) Learning Outcomes At the end of this course, students should be able to: [1] Define the basic laws and comprehend the basic concepts in physics. Learning Outcomes At the end of this course, students should be able to: [1] Recall the relevant chemistry principle studied. [2] Explain verbally and writing the different chemical reactions, the differences in the reactivity of various elements, the nature of various chemical properties and chemical reactions and the factors affecting chemical properties and chemical reaction. [3] Solve chemistry related problem by applying the relevant chemical principles. [4] Demonstrate the relevant chemistry laboratory skills. [5] Apply the various chemical properties learned to discuss the solution for relevant mechanical engineering problems. [2] [3] [4] Apply the laws and the concepts systematically in problem solving. Relate between the various topics covered and their application in the field of engineering Make accurate measurement and present result in a proper scientific report. Synopsis The topics covers in this subject are: Forces, Acceleration and Newton’s Second Law of Motion, Motion with a Changing Velocity, Circular Motion, Conservation of Energy, Linear Momentum, Fluids, Heat, Temperature, Electric Forces and Fields, Capacitor, Electric Current and Circuits, Reflection and Refraction of Light References [1] Giambatista A., Richardson B.M and Richardson R.C., College Physics, 2nd edition. Mc-Graw Hill, 2010. [2] Walker J.S., Physics, 3rd edition, Addison Wesley, 2011. [3] Cutnell J.D. and Johnson K.W., Physics, 7th edition, Wiley, 2011. [4] Bueche F.J. and Hecht E., Schaum’s Outline of College Physics, 10th edition, Mc-Graw Hill, 2010. Synopsis This course will discuss about the concepts in Chemistry: The Study of Change; Atoms, Molecules and Ions; Chemical Reaction; Electronic Structure of Atoms; The Periodic Table; Chemical Bonding and Properties of Matter. References [1] Chang, Raymond, 2013, Chemistry, 12th Ed. McGraw Hill, USA. [2] Petrucci, R. H. and Hill J. W., 2002, General Chemistry: An Integrated Approach, Prentice Hall, USA. [3] Halimaton Hamdan, et.al., 2001, Kimia Asas Sains dan Kejuruteraan, Halimaton Hamdan, Johor Bahru. 79 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ELEMENTRY MATHEMATICS (DMFM 1212) CALCULUS (DMFM 1222) Learning Outcomes At the end of this course, students should be able to: [1] Distinguish the different type of numbers in mathematics. [2] Describe and use the fundamental theorems in algebra and matrices. [3] Explain and use the fundamental theorems in function and graph, trigonometry and polynomial. [4] Transform polynomial with repeated quadratic factors in denominator into partial fraction. Learning Outcomes At the end of this course, students should be able to: [1] Describe the concept of limits, theorem and procedures for calculating limits, then using the limits to study the continuity of a curve at a point. [2] Find the derivatives of the functions and solve various applications of the derivative. [3] Solve the integration by using various techniques: substitution, integration by parts, tabular method and partial fraction. [4] Discuss methods for integrating that involve trigonometric functions. [5] Apply the technique of integration to find the areas and volumes. Synopsis The objective of the subject is to expose students to the fundamental concept in the Number System, Algebra, Matrices, Geometric Coordinates, Functions and Graph, Trigonometry and Polynomials. At the end of the courses the learner’s should be able to apply the theorems and concepts in this subject for the more advance mathematics such as Calculus, Engineering Mathematics and Differential Equations References [1] Elementary Mathematics Module, UTeM. [2] Blitzer, R. (2005) Algebra & Trigonometry, Prentice Hall. [3] Bradley, G. L. and Smith, K. J. (2002) Calculus, Prentice Hall. [4] Brief, M. S. (2000) Calculus - An Applied Approach, John Wiley & Sons. Synopsis This subject consists of 5 chapters; Limits and Continuity, The Derivatives, Applications of Derivative, Integration and Applications of Integration. References [1] Raji, A. W., Rahmat, H., Kamis, I., Mohamad M. N. and Ong, C.T. (2009) Calculus, UTM. [2] Ayers, F. Jr. and Mendelson, E. (2012) Schaum’s Outlines Calculus, 4th Edition, McGraw-Hill, New Work. [3] Thomas, G. B. Jr. (2011) Thomas Calculus, 11th Edition, Pearson Education, Inc. [4] Anton H., Bivens, I. and Davis, S. (2011) Calculus, 7th Edition, New York: John Wiley and Sons, Inc. [5] Smith, R.T. and Minton, R.B. (2010) Calculus: Concepts and Connections, McGraw-Hill, New York. 80 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ENGINEERING STATISTICS (DMFM 2273) ENGINEERING MATHEMATICS (DMFM 2212) Learning Outcomes At the end of this course, students should be able to: [1] Describe the concept of central tendency, dispersion, probability and distribution, sampling distribution, estimates, hypothesis testing and simple linear regression. [2] Apply the concept of central tendency, dispersion, probability and distribution, sampling distribution and simple linear regression to solve engineering problems. [3] Summarize data graphically and numerically. [4] Solve statistical problems using S-Plus software. [5] Perform simple statistical inference using estimation and hypothesis testing. Learning Outcomes At the end of this course, students should be able to: [1] Sketch the contour map and graph for a certain function. [2] Use partial derivative to find the approximation and extremes for a certain functions. [3] Evaluate the integrals of the function with double and triple integral by using various techniques. [4] Use the technique of integration to calculate the area and the volume of the region. [5] Use vector-valued function to calculate curvature and torsion for a certain function. Synopsis Data Description and Numerical Measures, Probability, Discrete Random Variables, Continuous Random Variables, Sampling Distribution, Estimation, Hypothesis Testing, Simple Linear Regression and Correlation, and exposure to S-Plus. References [1] Sara, S., Hanissah, Fauziah, Nortazi, Farah Shahnaz, Introduction to Statistics & Probability - A Study Guide, Pearson - Prentice Hall. [2] Montgomery, D. C. and Runger G. C. (2011) Applied Statistics and Probability for Engineers, 3rd Edition, John Wiley. [3] Johnson, R. A. (2011) Probability and Statistics for Engineers, 7th Edition, Pearson – Prentice Hall. [4] Mann, P. S. (2010) Introductory Statistics Using Technology, 5th Edition, John Wiley. Synopsis This subject consists of 3 chapters: Function of Several Variables, Multiple Integrals and Vector-valued Function. References [1] Muzalna, M.J., Jamaludin, I.W., Ranom, R., and Abd. Razak, N. (2009) Engineering Mathematics, 2nd Edition, Malaysia, Pearson. [2] Mohammad Yusof, Y., Baharun, S., and Abdul Rahman, R. ((2011) Multivariable Calculus, for Independent Leaners, Revised 2nd Edition, Malaysia, Pearson. [3] Finney R.L., Weir, M.D., and Giordano, F.R. (2001), Thomas’s Calculus, USA, McGraw Hill. Stewart, J. (2011) Calculus, 4th Edition, ITP. [4] Briggs, W.L. and Cochran L. (2011) Calculus, Early Transcendental, Malaysia, Pearson.. 81 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 COMPUTER PROGRAMMING (DITG 1113) ELECTRICAL & ELECTRONIC PRINCIPLES (DENE 1113) Learning Outcomes At the end of this course, students should be able to: [1] Explain and describe the language elements in C++ programming language. [2] Solve programming problems and discover alternative solution by developing the algorithm. [3] Modify and reproduce a simple program using programming structures such as conditionals, loops and functions Learning Outcomes At the end of this course, students should be able to: [1] Describe the fundamentals of electrical and electronic principles. [2] Explain the function and operation of DC and AC circuit analysis [3] Describe the construction of capacitor and magnetism [4] Explain the concept and theory of semiconductor devices. [5] Construct experiments in group and report the findings in writing Synopsis This course discusses about the basic principles of computers, software development methodology and basic programming principles such as syntax, semantic, compiling, and linking. Programming techniques using C++ such as data type and operator, selection, repetition, function, array, file, structure and pointer are learnt towards the end of this course. References [1] Gaddis, T., (2011), “Starting Out with C++ Brief Version: From Control Structures Through Objects 7th. Edition”, Pearson Education. [2] Ibrahim, Y. et. al, (2009), "Module 1 Problem Solving using C++: A Practical Approach", FTMK, UTeM [3] Friedman, Koffman (2010), “Problem Solving, Abstraction, and Design Using C++”, 6th Edition, Pearson [4] Savitch, Walter,(2006),”Absolute C++”, Addison Wesley. [5] H.M Deitel, P.J Deitel, (2005), “C++ How To Program”, Prentice Hall. [6] A.Forouzan, Behrouz, (2000), “A Structured Programming Approach Using C++”, Brooks/Cole Thomson Learning. Synopsis This course will discuss about basic electrical & electronic principles, passive elements, DC and AC circuit analysis, transformers, semiconductor theory and devices, diodes, Bipolar Junction Transistors, op-amps, timers and integrated circuits. References [1] Floyd T.L , “Electronic Devices (Conventional and Current Version)” ,8th Edition, Prentice Hall, 2008 [2] Floyd, T. L. “Electronic Fundamentals: Circuit, Devices and Applications”, 7th Edition, Pearson Education International, 2007 [3] Floyd, T. L. “Principles of Electric Circuits”, 9th Edition, Pearson Education International, 2010. [4] Edward Hughes, “Electric and Electronic Technology”, 10th Edition, 2008. 82 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MANUFACTURING PRACTICE (DMFD 1313) ENGINEERING GRAPHICS AND CADD (DMFD 1133) Learning Outcomes At the end of this course, students should be able to: [1] Describe the basic engineering communication principle. [2] Demonstrate proper use of basic engineering equipment and abide with safety requirements. [3] Transform drawings to produce according to specifications. [4] Perform finishing works and meeting tolerance. [5] Work in group to complete the project. Learning Outcomes At the end of this course, students should be able to: [1] Describe the basic graphic principles in generating an engineering drawing. [2] Create clear and legible sketches to represent roughly the idea or object in mind. [3] Generate engineering drawing in CAD software that can be interpreted by engineering professionals. [4] Apply engineering tools and methodology in producing technical drawing of a product. Synopsis The practice consists of introduction to basic knowledge of using manual hand tools and equipment, machine tools, welding, fabrication, fitting, casting, milling, basic of electrical and electronics and some manual work within manufacturing daily activities. It introduces common equipments for performing manufacturing works such as lathe and milling machines, arc welding, TIG/MIG welding, sheel metal forming, basic foundry kit etc. Due to its nature as introductory course, students are required to prepare at home before having the practice to acquire any knowledge concerning the practices. References [1] Kalpakjian, S. and Schid, R. (2006) Manufacturing Engineering and Technology, 5th Edition, Prentice Hall. [2] Amstead, B. H. (1997) Manufacturing Processes, 3rd Edition, John Wiley & Son. [3] Groover, M. P. (2004) Fundamental Modern Manufacturing, International Edition, Prentice Hall. [4] Kibbe, Neely, Meyer and White (2009) Machine Tool Practices, 5th Edition, Prentice Hall. Synopsis The purpose of this course is to provide students with an understanding of the importance of engineering graphic communication to the design process and interpreting the engineering drawings. Student will gain hands-on experience creating freehand technical sketches, CAD technical drawings using orthographic projections, sections auxiliary views and isometric drawings. Emphasis is placed on creating drawings that are neat, correctly dimensioned using industry standards. Students will use freehand sketches methods and CAD software to develop visualization skills and create the engineering drawings. This course is consists of lecture and practical session. A major part of the course consists of performing structured laboratory exercises. Classroom activities will complement and support the lab exercises with explanations and demonstrations of required activities. References [1] Giesecke, Mitchell, Spencer, Hill, Dygdon, Novak (2008) Technical Drawing, 13th Edition, Prentice Hall. [2] Riley, D. (2006) Discovering AutoCAD 2006, Prentice Hall. [3] McAdam, D. and Winn, R. (2003) Engineering Graphics, 2nd Edition, Pearson Education Canada Inc. [4] Marjom, Z., Attan, H. (2008) Engineering Graphics & CADD For Engineering Students.FKP 83 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 STATICS AND DYNAMICS (DMFD 2823) MECHANICS OF MATERIALS (DMFD 2853) Learning Outcomes At the end of this course, students should be able to: [1] Explain the concepts of a static body in equilibrium, kinetics and kinematics motion of a particle. [2] Apply the basic principles of statics and dynamics on mechanism and bodies. [3] Solve problems related to the statics bodies in rest and kinematics-kinetics motions. [4] Analyze systems and calculate related forces, loads, displacement, velocity and acceleration of a body or mechanism. Learning Outcomes At the end of this course, students should be able to: [1] Describe the basic concept of stress, strain and simple constitutive theory. [2] Explain the fundamental concept in applications involving axial loading, pressure vessels, torsion and bending, including introductory level in statically in determine systems. [3] Apply the concepts of stress and strain in solving engineering problems in context of working groups. Synopsis Statics and Dynamics are the physical sciences that describe and predict the condition of rest or motion of bodies under the action of forces. In this course the mechanics of rigid bodies at rest (statics) and in motion (dynamics) will be studied. Topics covered are: forces and equilibrium systems, moments & couples, structure & members, friction, centroids & moment of inertia, kinematics and kinetics. References [1] Walker, K.M. (2008) Applied Mechanics for Engineering Technology, 8th Edition, Prentice Hall, New Jersey. [2] Hibbeler, R. C. (2007) Engineering Mechanics Dynamics, 11th Edition, Prentice Hall Inc., Singapore. [3] Hibbler, R.C. (2001) Engineering Mechanics: Statics and Dynamics, 9th Edition, Prentice Hall. [4] Meriam, J.L. & Kraige, L.G. (2012) Engineering Mechanics, Statics, 7th Edition, John Wiley & Sons, Inc. [5] Meriam, J.L. & Kraige, L.G. (2012) Engineering Mechanics, Dynamics, 7th Edition, John Wiley & Sons, Inc. Synopsis Mechanics of Materials is essentials for engineers in understanding the fundamental concept of material in mechanical manners. This course consists of Introduction to Basic Concepts such as Stress, Strain, Constitutive Behavior, Axial Loading, Pressure Vessels, Torsion, Bending and Fundamentals of Indeterminate Analysis. References [1] Beer, F.P., Johnston, Jr. E.R., and Dewolf, J.T. (2006) Mechanics of Materials, 4th Ed., McGraw Hill. [2] Gere, J.M. (2004) Mechanics of Materials Science & Engineering, 6th Ed., Thomson. [3] Hibbeler, R.C. (2004) Mechanics of Materials, Prentice Hall. 84 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MACHINE DESIGN (DMFD 2133) FLUIDS MECHANICS (DMFD 2833) Learning Outcomes At the end of this course, students should be able to: [1] Explain the principles of design and stress analysis. [2] Use the Mohr's Circle in designing of mechanical devices and systems. [3] Apply the concept and principles machine elements in solving machining problems. [4] Design suitable machine that in cooperate the use of machine elements in a group work project. Learning Outcomes At the end of this course, students should be able to: [1] Use different unit of measurement for various basic physical quantities and able to convert from one unit to another. [2] Analyze forces and pressures in static fluids problems. [3] Apply appropriate conservation equations in analyzing steady fluid problem. [4] Analyze forces, major and minor energy loses of fluids motions in pipeline. Synopsis Design of machine elements is an integral part of the larger and more general field of mechanical design. This course consists of Principles of Design and Stress Analysis, Materials in Design, Stress and Deformation Analysis, Mohr's Circle, Column, Belt and Chain Drives, Gears, Shaft design, Bearings, Fasteners, Springs, Electric motors and control. Synopsis The course is designed to introduce the student to fluid properties, viscosity, pressure, fluids in static and dynamics. The course also explain forces due to static fluids and buoyancy, flow of fluids and Bernoulli equation, Reynolds number, laminar flow, turbulence flow, and loses in flow. The last part of the course will cover to application of fluid theory in pipeline system, pump selection and application and classification of fans, blowers and compressors. References [1] Mott, R. L. (2006) Machine Elements in Mechanical Design, 4th Edition, Prentice Hall. [2] Juvinall, R. C., Marshek, K. M. (2006) Fundamental of Machine Components Design, 4th Edition, John Wiley & Sons. [3] Hamrock, B. J., Jacobson, B., Schmid, S.R. (2007) Fundamentals of Machine Elements, 2nd Edition, McGraw-Hill International Editions. [4] Shiglev, C.R., Mischke (2005) Mechanical Engineering Design, 6th Edition, McGraw-Hill. References [1] Mott, R. L. (2006) Applied Fluid Mechanics, 6th Edition, Pearson. [2] Munson, B. R., Young, D. F. and Okiishi, T. H. (2006) Fundamentals of Fluid Mechanics, 5th Edition, John Wiley [3] Frank, M. W. (2003) Fluid Mechanics, 5th Edition, McGraw Hill. [4] Darus, A. N. (1991) Mekanik Bendalir Gunaan, Universiti Teknologi Malaysia. 85 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 THERMODYNAMICS (DMFD 2843) MANUFACTURING PROCESS (DMFD 2323) Learning Outcomes At the end of this course, students should be able to: [1] Explain the concept of internal energy change and thermodynamics cycle. [2] Identify various thermodynamics properties using various forms of working fluids properties tables. [3] Apply the thermodynamic First Law to solve and to design the thermal systems which involving cyclic processes. [4] Apply the thermodynamic Second Law to solve calculation on a thermodynamics system. Learning Outcomes At the end of this course, students should be able to: [1] Describe the basic principles and operation of common processes in manufacturing. [2] Explain the appropriate machine tools and its ability in producing required part. [3] Apply the principles of machining and manufacturing process in developing a part using learnt processes. [4] Produce a project with engineering values based on the skills acquired. Synopsis Basically this course is tailored to give students the basic knowledge or insight on the principles of the engineering thermodynamics. In overall, this subject will be covered the concept of energy transformation, working fluids, theory and application of zero, first and second laws of thermodynamics. System like steam and gas power plant, gas turbine and refrigeration will be studied, in a way to further understand the practical application on the thermodynamics theories and principles. Synopsis Manufacturing engineers should have strong knowledge and fundamentals on various manufacturing processes. In this course the students will be exposed to the general introduction of manufacturing activities such as design process, material selection, manufacturing processes, manufacturing assembly, machining techniques, etc. The students will be provided with clear understanding of three broad topics; Metal Forming, Metal Joining and Metal Machining together with finishing processes. The sub elements of these topics will enable the student to have strong grasp of manufacturing processes. Besides that, the students will also be taught the fundamentals of non-metallic processes. References [1] Yunus, A.C, Michael, A.B. (2002) Thermodynamics: An Engineering Approach, 4th Edition, McGraw Hill, New York [2] Sonntag, R. E. & Borgnakke, C. (2005) Introduction to Engineering Thermodynamics, 2nd Edition, Wiley. [3] David D. (2001) Fundamental Engineering Thermodynamics, Longman. References [1] Kalpakjian, S., Schmid, S .R. (2011) Manufacturing Engineering and Technology, 5th Edition, Prentice Hall. [2] Timing, R. L. (2010) Manufacturing Technology, Vol. 1& 2, Longman. [3] Niebel, B. W., Draper, A.B. and Wysk, R. A. (2010) Modern Manufacturing Process Engineering, McGraw Hill. [4] Rao, P. N. (2011) Manufacturing Technology- Metal Cutting and Machine Tools, McGraw Hill. 86 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 INSTRUMENTATION AND CONTROL (DMFD 2433) CADCAM (DMFD 2122) Learning Outcomes At the end of this course, students should be able to: [1] Identify, describe and analyze different type of control system, its functional elements, operation principle and its behaviour. [2] Analyze control system using the classical method (time response and frequency response method). [3] Investigate the stability of a certain system and the system parameter involved. [4] Write technical report and present them in front of audience. Learning Outcomes At the end of this course, students should be able to: [1] Describe CAD/CAM systems and applications in industrial manufacturing. [2] Apply basic principal CAD/CAM methodology into 2D, 3D, surface modeling and CAM operation. [3] Produce manufacturing strategies and tool path methods for milling and turning operations. [4] Produce machining operations simulation and generate NC code prior to the machining process. Synopsis Instrumentation and Control course is important to engineers because it prepares them with the basic techniques and knowledge of instrumentation and control system engineering. This course aims to motivate students through the application of instrumentation and control system theory and concept and its relation to the real world. The course contents will expose students to analyze control system that can support advanced technology. References [1] Nise, N. S. (2003) Control System Engineering, 4th Edition, John Wiley. [2] Johnson, Curtis D., Process Control Instrumentation Technology, 7th Edition, Prentice Hall. [3] Ghosh, A. K. (2002) Introduction to Instrumentation and Control, Prentice Hall. Synopsis This course is an introduction to the CAD/CAM system and its application. The students will be exposed to the application of highend CAD/CAM software for generating geometric modeling and also part programming. Basically the topics covered are generating 2D Graphic Elements, Geometric Modeling Systems, Generative/Interactive Drafting, CAD and CAM Integration and CAD/CAM Programming. By doing a group project, student will understand the link from CAD to CAM operation. In CAD/CAM software also, the students will know how to simulate the part programming before start the machining operation. References [1] Karam, F. (2004) Using CATIA V5, Tomson (Delma Learning). [2] Rao, P. N. (2004) CAD/CAM Principles and Applications, 2nd Edition, McGraw Hill. [3] Chang, T.C., Wysk, R. A. and Wang, H.P. (2006) ComputerAided Manufacturing, 2nd Edition, Prentice Hall. [4] McMahon, C. and Browne, J. (2001) CADCAM Principle, Practice and Manufacturing Management, 2nd Edition, Prentice Hall. 87 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 QUALITY CONTROL AND METROLOGY (DMFD 2343) DESIGN PROJECT (DMFD 3823) Learning Outcomes At the end of this course, students should be able to: [1] Explain the principle application of basic precision dimensional measuring equipment; Quality concept; quality control and issues on quality. [2] Apply measurement tools in dimensional metrology; the statistical process controls tools on quality issues. [3] Analyze the results of statistical process controls on quality issues. Learning Outcomes At the end of this course, students should be able to: [1] Use knowledge and skills gained to produce project design individually or in group. [2] Work independently to construct prototype using appropriate manufacturing process. [3] Produce concise and complete technical report covering each stage of project implementation. [4] Perform presentation in a seminar to explain the project and be able to answer questions from the panel or audients. [5] Display design project with attractive poster in an exhibition for public viewing. Synopsis This course introduces the fundamentals concept of quality, quality control and engineering metrology These include the principles and practices of statistical process control tools and techniques such as Pareto diagram, cause and effect diagram, scatter diagram, control charts for variables and attributes, acceptance sampling systems and six sigma methodology. The other part of this course consists of four fundamental areas of engineering metrology such as statistics in dimensional metrology, geometrical dimensioning and tolerances and advanced measuring equipments. Students are exposed to three types of measurements; linear, angular and geometrical. . References [1] Besterfield, Dale H. (2004) Quality Control, 7th Edition, Prentice Hall. [2] Evan, J. R. and Lindsay, W. M. (2002) The Management and Control of Quality, 5th Edition, South Western, USA. [3] Connie, D., Roger, H., Richard, L.T. (2003) Fundamentals of Dimensional Metrology, Thomson Delmar Learning. [4] Chintakindi, S.R, Ganpule, S.S. (2000) Metrology And Quality Control, Technova Publishing House. Synopsis Students are required to design a product from scratch and produce the complete prototype at the end of the course. Their activities will be monitored and guided by supervisors assigned by the faculty. The activities include project determination and selection, project planning, project implementation, report writing, project presentation and project display. References [1] Buku Panduan Projek Rekabentuk, Fakulti Kejuruteraan Pembuatan, Universiti Teknikal Malaysia Melaka. [2] Kalpakjian, S. (2007) Manufacturing Processes for Engineering Materials, 3rd Edition, Addison Wesley. [3] Hyman, B. (2003) Fundamental of Engineering Design, 2nd Edition, Prentice Hall. [4] Ullman, D.G. (2003) The Mechanical Design Process, 3rd Edition, McGraw Hill. 88 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 FLUID POWER (DMFD 2413) MANUFACTURING MANAGEMENT (DMFD 2513) Learning Outcomes At the end of this course, students should be able to: [1] Distinguish the importance, applications, advantages and disadvantages of fluid power systems. [2] Explain the basic components and systems used in fluid power technologies in terms of its construction, symbol and principle. [3] Solve the parameters generated from fluid power systems and relate the overall reliability of the control system. [4] Construct the pneumatic/hydraulic and electro pneumatic/hydraulic application circuits Learning Outcomes At the end of this course, students should be able to: [1] Describe the fundamental concepts and principles of manufacturing management. [2] Explain basic tools and techniques in managing the manufacturing industry. [3] Identify and perform the appropriate tools or techniques in solving management problems or issues in manufacturing industry. [4] Analyze how the manufacturing companies improve their competitiveness in market place. Synopsis Fluid Power is essential for engineers in understanding the basic knowledge of pneumatic and hydraulic systems. This course includes introduction to fluid power, components of pneumatics and hydraulics systems, pumps, motors, pneumatic and hydraulic circuits and basic electrical circuits. References [1] Esposito, A. (2003) Fluid Power with Applications, 6th Edition, Prentice Hall. [2] Cundiff, J. S. (2002) Fluid Power Circuits and Controls, CRC Press. [3] Johnson, J. L. (2002) Introduction to Fluid Power, Delmar Thomson Learning. Synopsis This course covers various tools and techniques that can be applied in manufacturing industry. These tools and techniques are useful in assisting the manufacturing industries to be remained competitive in market place. References [1] Krajewski, L. and Ritzman, L. (2004) Operation Management, 7th Edition, Prentice Hall. [2] Stevenson, W. (2004) Operation Management, 8th Edition, McGraw-Hill. [3] Chase, Jacobs and Aquilano (2004), Operation Management, 10th Edition, McGraw Hill. [4] Gaither, N. and Frazier, G. (2004) Operation Management, 9th Edition, South Western. 89 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ENGINEERING MATERIALS (DMFM 1253) Learning Outcomes At the end of this course, students should be able to: [1] Describe the types of materials used in manufacturing industry. [2] Explain the difference between metal, metal alloy and nonmetal. [3] Explain various heat treatment process on materials. [4] Apply the procedure in materials selection process. Synopsis This course covers selection of materials and its characteristic; types of materials - mild steel, polymer, ceramics and composites; mechanical process - micro structure formation and control; elastic mechanism; deformation principles; material application in manufacturing; material heat treatment and the impact to manufacturing process. References [1] Budinski, K. G. and Budinski, M. K. (2005) Engineering Materials, 8th Edition, John Wiley & Sons. [2] Ashby, M. F. and Jones, D. R. (2000) Engineering Materials, 3rd Edition, Heinemann. [3] Calister, W. Jr. (2002) Material Science and Engineering - An Introduction, 6th Edition, John Wiley and Sons [4] Kibbe, Neely, Meyer and White (1995) Machine Tool Practices, 5th Edition, Prentice Hall. CNC TECHNOLOGY (DMFD 3333) Learning Outcomes At the end of this course, students should be able to: [1] Describe the concept of CNC system. [2] Produce correct programming code. [3] Create product modeling. [4] Produce product using CNC machine. Synopsis Introduction and definition of CNC. The difference between conventional machine and CNC machine. The advantages of CNC machines. The type of CNC machines. Programming planning. Programming structure methodology. Programming techniques. How to coordinate and control lathe and milling machines. Tool selection. Safety at CNC machines. References [1] Peter S. (2003) CNC Programming Handbook, 2nd Edition Industrial Press. [2] Seames, W. S. (2005), Computer Numerical Control - Concept and Programming, 4th Edition, Delmar. [3] Steve, K., Arthur, G. and Peter, S. (2001), Computer Numerical Control Simplified, Prentice Hall. [4] Sterneson (1997) CNC Operation and Programming, Prentice Hall. 90 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 ROBOTICS AND AUTOMATION (DMFD 3463) OCCUPATIONAL SAFETY AND HEALTH MANAGEMENT (DMFD 3382) Learning Outcomes At the end of this course, students should be able to: [1] Demonstrate basic skills to control, manipulate and program an industrial robot. [2] Define robot configuration concepts and its advantages. [3] Apply PLC in a simple manufacturing system. [4] Solve basic manufacturing automation calculation example regarding production rate, production time and machine downtime for an automation system. Learning Outcomes At the end of this course, students should be able to: [1] Explain the different requirements and regulations of Factory and Machinery Act, Occupational Safety and Health Act. [2] Identify various safety, health, and environment hazards that affect human being. [3] Apply various requirements on safety and health principles on working environment. [4] Analyse scenarios in manufacturing industries that are subjected to Factory and Machinery Act, Occupational Safety and Health Act. Synopsis Robotics and Automation subject introduces students to the automation aspects that can be applied in manufacturing system. The use of robots, CNC machines, AGVs, machine vision, PLC, electrical circuit programming and other advanced automation technology as a fundamental to the students to pursue higher level such as activities in larger scale industrial automation system. In practical session students are exposed to the real PLC programming as the one applied in the manufacturing industry. References [1] Asfahl, C. R. (1992) Robot and Manufacturing Automation, John Wiley & Sons, New York. [2] Groover, M. P. (2001) Automation, Production Systems, and Computer Integrated Manufacturing, 2nd edition, Prentice Hall, New Jersey. [3] Considine, Douglas M. (1986) Standard Handbook of Industrial Automation, 1st Edition, Chapman and Hall. [4] Groover, M. P. (1996) Fundamental of Modern Manufacturing, Prentice Hall. The aim of this course is to expose students to industrial Laws and regulations in Malaysia specifically Factory and Machinery Act, Occupational Safety and Health Act. Students will be taught on safety, health and environment hazard that affects human being. The skills and knowledge of this area are crucial for students to accommodate them in the future. References: [1] Goetsch, D. L. (2004). Occupational Safety and Health for Technologists, Engineers, and Managers, 5th Edition, Upper Saddle River, NJ: Prentice Hall. [2] Reese, C. D. (2003). Occupational Health and Safety Management, A Practical Approach. Lewis Publishers, A CRC Press Company. [3] Anton, T. J. (1989). Occupational Safety and Health Management 2nd Edition, New York, NY: McGraw-Hill, Inc. [4] Undang-undang Malaysia, (2005). Akta Keselamatan dan Kesihatan Pekerjaan 1994 dan peraturan-peraturan, MDC Publishers Sdn Bhd. 91 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 INDUSTRIAL TRAINING (DMFU 2363) INDUSTRIAL TRAINING REPORT (DMFU 2372) Learning Outcomes At the end of this course, students should be able to: [1] Apply theory and skills acquired in class, workshop and labs in actual industrial environment. [2] Solve the given technical problem during the industrial training [3] Adopt professional practice and ethics in work. Obey company rules and regulations. Learning Outcomes At the end of this course, students should be able to: [1] Select, plan and execute a proper methodology in problem solving [2] Present the results in written and oral format effectively [3] Write technical reports using appropriate format, and conventions. Synopsis Students are expected to be involved in the areas such as; manufacturing / production process and / or its optimization process, mechanical design and product / system development, maintenance and repair of machineries or equipments, and product testing & quality control. Synopsis Students are required to produce a formal written report of their training experiences as well as skills obtained during their period of attachment according to the faculty report writing format. References [1] (2008) Faculty Of Manufacturing Engineering Student‘s Log Book, FKP, UTeM. [2] (2007) Faculty Of Manufacturing Engineering Industrial Training Guide Book, 2nd Edition, FKP, UTeM. References [1] (2008) Faculty Of Manufacturing Engineering Student‘s Log Book, FKP, UTeM. [2] (2007) Faculty Of Manufacturing Engineering Industrial Training Guide Book, 2nd Edition, FKP, UTeM 92 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DIRECTORY OF STAFF ACADEMIC STAFF 93 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DEPARTMENT OF MANUFACTURING PROCESS Professor Abu b. Abdullah, Dato’ Prof. Dr. email: abu@utem.edu.my B.Eng. (Honors) Production Engineering (University of Birmingham) M.Sc. Production Engineering - Robotic & Automation (University of Warwick) Ph.D. Manufacturing Engineering (University of Warwick) Associate Professor Sivarao a/l Subramonian, Assoc. Prof. Dr., Ir. email: sivarao@utem.edu.my B.Eng. (Honors) Mechanical – Manufacturing Engineering (UTM) M.Eng. Mechanical Engineering (Multimedia University) Ph.D. Mechanical Engineering (Multimedia University) Md. Nizam b. Abd. Rahman, Assoc.Prof. Dr. email: mdnizam@utem.edu.my B.Sc. Mechanical Engineering (Lehigh Univ., P.A. USA) M.Sc. Mechanical Engineering – Manufacturing Technology (USM) Ph.D. in Engineering Design (Coventry Uni., U.K.) Senior Lecturers Liew Pay Jun, Dr. email : payjun@utem.edu.my B.Eng. (Honors) Mechanical Engineering (KUiTTHO) M.Sc. Manufacturing System Engineering (Univ. of Coventry, UK) Ph.D. in Mechanical Systems and Design (Tohoku University, Japan) Mohamad b. Minhat, Engr. Dr. email: mohdm@utem.edu.my Dip. Industrial Technology (KUSZA) B.E. (Honors) Mechanical & Manufacturing - (Cardiff Uni., UK) M.Sc. Engineering & Manufacturing Management - (Coventry Uni., U.K.) Ph.D. in Manufacturing Engineering - (Uni. of Auckland, N.Z.) Mohamad Nizam b. Ayof email: nizam@utem.edu.my B.Sc. Industrial Physics (UTM) M.Sc. Physics (UTM) Mohd. Amran b. Md. Ali, Dr. email: mohdamran@utem.edu.my Dip. Mechanical Engineering (UTM) B.Eng. Mechanical Engineering (UTM) M.Eng. Manufacturing System Engineering (UPM) Ph.D. Material Science & Engineering (Japan Advanced Institute of Science & Technology) Mohd. Hadzley b. Abu Bakar, Dr. email: hadzley@utem.edu.my B.Eng. Mechanic & Material (UKM) M.Eng. Advanced Manufacturing - Machining (UKM) Ph.D. Hybrid Machining (London South Bank University) Mohd Sanusi bin Abdul Aziz, Dr. email: mohdsanusi@utem.edu.my B.Eng. Mechanical System Engineering - (Kanazawa University Japan) Ph.D Manufacturing Systems Engineering - (Kanazawa University, Japan) 94 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Nur Izan Syahriah bt. Hussein, Dr. email: izan@utem.edu.my B.Eng. in Manufacturing Engineering (Univ. Islam Antarabangsa Malaysia) M.Sc. in Manufacturing System Engineering (Univ. of Warwick, UK) Ph.D. in Manufacturing Engineering and Operation Management (Nottingham University, UK) Raja Izamshah b. Raja Abdullah, Dr. Head of Department email: izamshah@utem.edu.my B.Sc. Mechanical Engineering (UiTM) M.Sc. Manufacturing Engineering (University Of Birmingham) Ph.D. Manufacturing System Engineering (RMIT University) Mohd. Amri b. Sulaiman, Dr. email: mohdamri@utem.edu.my B.Eng. CAD/CAM & Manufacturing (UM) M.Eng. Manufacturing System Engineering (UPM) Ph.D Engineering (UKM) Mohd. Shahir b. Kasim, Dr. email: shahir@utem.edu.my Dip. Industrial Technology (KUSZA) B.Eng.(Honors) Manufacturing Systems Engineering (Coventry University, UK) M.Eng. Manufacturing System Engineering (UPM) Ph.D Engineering (UKM) Lecturers Mohammad Kamil b. Sued email: kamil@utem.edu.my B.Eng. Manufacturing Engineering with Management (USM) M.Eng. Advance Manufacturing Technology & System Management (Manchester University) Mohd Shukor b. Salleh, Dr. email: shukor@utem.edu.my B.Sc. Manufacturing Engineering (UKM) M.Sc Manufacturing Systems Enginnering (Coventry University, UK) Mohd Fairuz b. Dimin @ Mohd. Amin email: fairuz@utem.edu.my B.Sc. Physics (UM) M.Sc. Material Science (UM) Nurul Wirdah binti Mafazi email: nurulwirdah@utem.edu.my B.Sc. Mathematics (USM) M.Sc. Mathematics (USM) Lecturers (Study Leave) Ammar b. Abd. Rahman email: ammar@utem.edu.my B.Eng. (Honors) Mechanical Engineering (UNITEN) M.Eng. Global Production Manufacturing (Technical University of Berlin) Mohamad Ridzuan b. Jamli, Dr. email: ridzuanjamli@utem.edu.my B.Eng. Mechanical Engineering (UNITEN) M.Sc. Manufacturing System Engineering (Coventry University) 95 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DEPARTMENT OF MANUFACTURING DESIGN Professor Md Dan b. Md Palil, Prof. Dr. emai: drdan@utem.edu.my: B.Sc. Industrial Design (UiTM) M.Sc. Industrial Engineering (Manchester University) Ph.D. Ergonomics / Manufacturing (Loughborough Univ.) Associate Professor Hambali b. Arep @ Ariff, Assoc. Prof., Engr. Dr. email: hambali@utem.edu.my Dip. Mechanical Engineering – Manufacturing (UiTM) B.Eng. (Honors) Mechanical Engineering (UiTM) M.Sc. Engineering Design (Loughborough University) Ph.D in Engineering Design (UPM) Senior Lecturers Baharudin b. Abu Bakar email: baharudin@utem.edu.my B.Sc. Production Engineering & Management (University Of Strathclyde) M.Sc. Manufacturing System Engineering (University Of Warwick) Rosidah bt. Jaafar, Dr. Head of Department email: rosidah@utem.edu.my B.Eng.(Honors) Mechanical (USM) M.Eng. Mechanical – Advanced Manufacturing Technology (UTM) Ph.D Mechanical Engineering (Univ. of Leeds, UK) Shajahan b. Maidin, Dr. (Secondment to Center For Graduate Studies) email: shajahan@utem.edu.my B.Eng. (Honors) Manufacturing System Engineering (Univ. of Portsmouth) M.Sc. Manufacturing System Engineering (Univ. of Warwick) Ph.D in Design for Additive Manufacturing (Univ. Loughorough, UK) Suriati bt. Akmal, Dr. email: suriatiakmal@utem.edu.my B.Eng. (Honors) (Manufacturing)(UIAM) M.Sc. Global Production Engineering (Technische Universitaet Berlin) Ph.D in Electronic and Information Engineering (Toyohashi University of Technology, Japan) Lecturers Abd. Halim Hakim b. Abd. Aziz email: halimhakim@utem.edu.my B.Sc. Mechanical Engineering (Georgia Inst. of Technology, USA) M.Sc. Computer Integrated Manufacturing (Loughborough University UK) Khairul Fadzli b. Samat email: khairul.fadzli@utem.edu.my B.Eng. (Honors) Mechanical Engineering (UTM) Nurazua bt. Mohd. Yusop email: nurazua@utem.edu.my B.Eng. Production System Engineering (Toyohashi Univ. of Technology, Japan) M.Sc. Mechanical Engineering (Utsunomiya Univ., Japan) 96 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Ruzy Haryati bt. Hambali email: ruzy@utem.edu.my B.Sc Manufacturing Engineering (UIA) M.Sc. Advance Manufacturing Technology (University of Portmouth) Saifudin Hafiz b. Yahaya email: saifudin@utem.edu.my B.Sc. Applied Mathematics Modeling (USM) M.Sc. Mathematics (USM) Rahimah bt Ab Hamid email: rahimah.hamid@utem.edu.my B.Eng. Mechanical Engineering (KUiTTHO) M.Sc Production Systems Engineering (RWTH Aachen) Radin Zaid bin Radin Umar email: radinzaid@utem.edu.my B.Sc. Mechanical Engineering (University of Wisconsin – Madison) Tajul Ariffin b. Abdullah, Engr. Email: tajul@utem.edu.my B.Eng. (Honors) Mechanical & Manufacturing Engineering (University of Wales, Cardiff, UK) M.Sc. Manufacturing System Engineering (University of Warwick, Coventry, UK) Zulkeflee b. Abdullah, Dr. email: zulkeflee@utem.edu.my B.Sc. Mechanical Eng. Manufacturing (University Of Western Ontario, Canada) M.Eng. Mechanical – Advanced Manufacturing Technology (UTM) Lecturers (Study Leave) Hazman b. Hasib email: hazman@utem.edu.my B.Eng. of Manufacturing (Hons) - (Manufacturing Process) – UTeM MSc. Industrial Engineering, North Carolina State University, US Masni-Azian bt Akiah email: masni.azian@utem.edu.my B.Eng. Engineering/CADCAM (UM) M.Eng. Manufacturing (UM) 97 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DEPARTMENT OF ROBOTICS & AUTOMATION Professor Bashir Mohamad b. Bali Mohamad, Prof. Dr. email: bashir@utem.edu.my B.Sc. (Hons). Mechanical Engineering (Sunderland Polytechnic, UK) Ph.D. Flexible Automation (UTM) Associate Professor Zamberi b. Jamaludin, Assoc. Prof. Dr email: zamberi@utem.edu.my B.Eng. Chemical (Lakehead Univ. Ontario) M.Eng. Manufacturing System (UKM) Ph.D. in Control Engineering, (Katholieke Universiteit Leuven, Belgium) Senior Lecturers Ahmad Yusairi b. Bani Hashim, Dr. email: yusairi@utem.edu.my B.Sc. Mechanical Engineering Technology (Pennsylvania State University) M.Sc. Manufacturing Systems Engineering (UPM) M.Edu. – Technical & Vocational (UTM) Ph.D. Engineering (Biomechanics) (UM) Azrul Azwan b. Abd. Rahman, Dr. -Ing email: azrulazwan@utem.edu.my B.Eng.(Honors.) Mechanical (UKM) M.Eng. Manufacturing Engineering (Technical Univ. of Berlin) Dr. -Ing. in Assembly Technology and Factory Management (Technische Universität Berlin, Germany) Fairul Azni b. Jafar, Dr. Head of Department email: fairul@utem.edu.my B.Eng. (Honors.) Mechanical Precision Engineering (Utsunomiya Univ., Japan) B.A. Business Administration (Honors) Marketing (UiTM) M.Sc. Mechanical Engineering (Utsunomiya Univ., Japan) Ph.D. Production Information (Utsunomiya Univ., Japan) Lokman b. Abdullah, Ir. Dr., email: lokman@utem.edu.my B.Sc. Manufacturing Engineering (UIAM) M.Sc Manufacturing System Engineering (Univ. of Coventry, UK) Ph.D. Control Engienering (UTeM) Muhamad Arfauz b. A Rahman,Dr. email: arfauz@utem.edu.my B.Eng. (Honors) Mechanical Engineering (UNITEN) M.Eng. Mechanical Engineering (UNITEN) PhD Muhammad Hafidz Fazli b. Md Fauadi, Dr. email: hafidz@utem.edu.my B.IT Industrial Computing (UKM) M.Eng. Advanced Manufacturing Technology (UTM) Ph.D. Dr. Eng. Information, Production and Systems Engineering (Waseda University, Japan) Lecturers Khairol Anuar b. Rakiman email: khairol@utem.edu.my B.Eng. (Honors) Mechanical Engineering (UTM) M.Eng. Mechanical Engineering – Advanced Manufacturing Technology (UTM) 98 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Mahasan b. Mat Ali email: mahasan@utem.edu.my B.Eng. of Manufacturing - Robotic & Automasi (UTeM) M.Eng. Manufacturing System (UPM) Nur Aidawaty bt. Rafan email: aidawaty@utem.edu.my B.Eng. (Honors) Mechanical Engineering (Manufacturing) (Univ. Teknologi Petronas) M.Eng. (Honors) Manufacturing Engineering (UM) Mohd Hisham b. Nordin email: hisham@utem.edu.my B.Sc. (Honors) Mechatronic Engineering (UIAM) M.Sc. Manufacturing System Engineering (Univ. of Coventry, UK) Syamimi bt. Shamsudin email: syamimi@utem.edu.my B.Eng. (Honors) Manufacturing Engineering (UKM) M.Sc. Mechatronics (Loughborough Univ.) Lecturers (Study Leave) Ruzaidi b. Zamri email: ruzaidi@utem.edu.my B.Eng. Mechanical Engineering (UTM) M.Eng. Mechanical – Advanced Manufacturing Technology (UTM) Master of Education (UTM) Sayed Kusyairi b. Sayed Nordin email: sayedkushairi@utem.edu.my B.Sc (Hons) Statistics (UiTM) M.Sc (Statistics) (USM) Shariman b. Abdullah email: shariman@utem.edu.my B.Eng. Manufacturing System - Fluid Flow (University Of Tokushima) M.Sc. Mechatronics (Loughborough Univ., UK) Mohd Nazmin b. Maslan email: nazmin@utem.edu.my B.Eng. Mechanical (UTP) M.Eng. Mechanical (UTM) Mohd Najib b. Ali Mokhtar email: najibali@utem.edu.my Dipl.Ing. (FH) Mechanical Engineering (Albstadt-Sigmaringen University) M.Sc. Mechatronics (Aachen University) Mohd Nazrin b. Muhammad email: nazrin@utem.edu.my B.Eng. (Hons) Mechatronics (UIAM) M.Sc. in Machatronics (University of Siegen, Germany) Silah Hayati bt. Kamsani email: silah_hayati@utem.edu.my B.Eng. (Honors) Manufacturing Engineering with Management (USM) M.Eng. Sc. Manufacturing Engineering (UNSW, Australia) 99 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DEPARTMENT OF ENGINEERING MATERIALS Professors Mohd. Razali Mohamad, Prof. Dr. (Deputy Vice Chancellor Academic) email: mohdrazali@utem.edu.my B.Sc. (Honors) Production Eng. and Management (Loughborough University) M.Sc. Material Protection (Loughborough University) Ph.D. Manufacturing Systems, (The Univ. of Liverpool) Radzali b. Othman, Prof. Dr. email: radzali@utem.edu.my B.Sc.Tech. (Materials Science & Technology) - Univ of Sheffield UK M.Sc.Tech. (Ceramics & Glasses)- Univ of Sheffield UK Ph.D. (Ceramics) - Univ of Sheffield UK Qumrul Ahsan, Prof. Dr. email: ahsanqumrul@gmail.com B.Sc. Engineering Metallurgical (Buet Dhaka, Bangladesh) M.Sc. Engineering Metallurgical (BUET Dhaka, Bangladesh) Ph.D Materials & Metals (Uni. Of Birmingham, UK) Zolkepli b. Buang, Datuk Prof., Dr. Assistant Vice Chancellor (Development & Facility Management) email: drzol@utem.edu.my B.Sc. Pendidikan (UPM) M.Sc. (Univ. of Leeds, UK) Ph.D. Science (Univ. of Birmingham, UK) Associate Professors Azizah bt. Shaaban, Assoc. Prof. Dr. email: azizahs@utem.edu.my B.Sc. Physics (UPM) M.Sc. Engineering Ceramics (Univ. of Leeds) Ph.D. Materials and Metallurgy (Univ. of Birmingham) Jariah bt. Mohamad Juoi, Assoc. Prof. Dr. (Secondment to Chancellory) email: jariah@utem.edu.my B.Eng. (Honors) Materials Engineering (USM) M.Sc Materials Engineering (USM) Ph.D. Engineering Materials (University of Sheffield) Mohd Warikh b. Abd Rashid, Assoc. Prof. Dr. email: warikh@utem.edu.my B.Eng. (Honors) Material Engineering (USM) M.Sc. Material Engineering (USM) Ph.D. Electroceramics (USM) T. Joseph Sahaya Anand, Assoc. Prof. Dr. email: anand@utem.edu.my B.Sc. (Physics) – University of Bharathidasan M.Sc. (Physics) – University of Bharathidasan Ph.D in Materials Science (Synthesis & Microstructure) - University of Hong Kong Zulkifli b. Mohd. Rosli, Assoc. Prof. Dr. email: zmr@utem.edu.my B.Eng (Honors) Material Eng. (USM) M.Sc Material Eng. (USM) Ph.D. Surface Coating (University of Sheffield) 100 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Senior Lecturers Mohd Asyadi ‘Azam b. Mohd Abid, Dr. Head of Department email: asyadi@utem.edu.my B.Eng. Material Science & Engineering (Shibaora Institute of Technology) M.Eng. Material Science & Engineering (Shibaura Institute of Technology) Ph.D. Materials Science (Japan Advance Institute of Science & Technology) Mohd Edeerozey b. Abd Manaf, Dr email: edee@utem.edu.my B.Eng. Electronics Engineering (University Of Kyoto) M.Sc. Advanced Materials, Process & Manufacturing (Univ. Of Hull) Ph.D. Materials Science (JAIST, Japan). Lau Kok Tee, Dr. email: ktlau@utem.edu.my B.Sc. Physics (UKM) M.Sc. Physics (UKM) Ph.D. Materials Science & Engineering (The Univ. of New South Wales) Mohd Yuhazri b. Yakob, Dr. email: yuhazri@utem.edu.my B.Eng. Machanical Engineering (Hons) (KUiTTHO) M.Sc. Manufacturing Engineering (UTeM) Ph.D. in Mechanical Engineering (NDUM) Muhammad Zaimi b. Zainal Abidin, Dr. email: mdzaimi@utem.edu.my B.Eng. Material Science Engineering (Yamaguchi University) M. Eng Materials Science & Engineering (Shibaura Institute of Technology, Japan) Ph.D Regional Environment Systems (Shibaura Institute of Technology, Japan) Noraiham bt. Mohamad, Dr. email: noraiham@utem.edu.my B.Eng. Materials Engineering (USM) Ph.D. Mechanical & Materials Engineering (UKM) Rose Farahiyan bt. Munawar, Dr. email: rosefarahiyan@utem.edu.my B.Tech. Industrial Technology (USM) M.Sc. Industrial Technology (USM) Ph.D. Material Science (UKM) Mohd Shahadan b. Mohd Suan, Dr. email: mohdshahadan@utem.edu.my B.Eng (Hons) Materials Engineering (USM) M.Sc Materials Engineering (USM) Ph.D Materials Engineering (UM) Syahriza bt. Ismail, Dr. email: syahriza@utem.edu.my B.Eng. (Honors) Materials Engineering (USM) M.Sc. Materials Engineering (USM) Ph.D. Advanced Materials (USM) Zaleha bt. Mustafa, Dr. email: zaleha@utem.edu.my B.Eng.(Honors) Materials Engineering (USM) M.Sc. Biomaterials (Queen Mary, University of London) Ph.D. Mechanical Engineering (University of Glasgow, UK) 101 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Zurina bt. Shamsudin, Dr. email: zurina.shamsudin@utem.edu.my B.Sc. (Honors) Mechanical Engineering – Mechanics & Materials (UKM) M.Sc. Mechanical Engineering – Advanced Material: Polymer (UKM) Ph.D Mechanical Engineering (University of Sheffield, UK) Lecturers Siti Rahmah bt. Shamsuri Email: rahmah@utem.edu.my B.Eng. Material Engineering (USM) M.Eng. Mechanical – Materials (UTM) Toibah bt. Abd Rahim email: toibah@utem.edu.my B.Eng. Material (International Islamic University Malaysia) M.Eng. Material (International Islamic University Malaysia) Adibah Haneem bt. Mohamad Dom email: adibah@utem.edu.my B.Eng. Materials (UM) M.Sc. Materials Engineering (UM) Intan Sharhida bt. Othman email: intan_sharhida@utem.edu.my B.Eng. Mineral Resources Engineering (USM) M.Sc. Materials Engineering (USM) Jeefferie b. Abd Razak email: jeefferie@utem.edu.my B.Eng. (Honors) Materials Engineering (USM) M.Eng. Materials Science & Engineering – Polymer Nanocomposites (UPM) Lecturers (Study Leave) Chang Siang Yee email: changsy@utem.edu.my B.Eng. of Manufacturing - Material Engineering (UTeM) M.Sc. Materials Engineering (USM) 102 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DEPARTMENT OF MANUFACTURING MANAGEMENT Professor Adi Saptari, Prof. Dr. Head of Department email: adi@utem.edu.my B.Sc. Industrial Engineering (ITB) M.Sc. Industrial & Systems Engineering (Ohio University) Ph.D. System Engineering (Case Western Reserve University) Associate Professors Chong Kuan Eng, Assoc. Prof. Dr. (Secondment to Chancellory) email: kuaneng@utem.edu.my Postgrade Certificate in Education (PGCE) (Maktab Perguruan Persekutuan, Pulau Pinang) B.Sc. (Honors) Mech.Eng (Univ. of Surrey) M.Sc. Information Technology for Manufacture (Univ. of Warwick) Ph.D. Operations Management (University Teknology Malaysia) Lukman Sukarma, Assoc. Prof. Dr. email: lukman@utem.edu.my B.Sc. Mathematics (The Univ. of Padjadjaran, Bandung, Indonesia) M.Sc. Industrial & System Engineering (Univ. of Michigan, Dearborn, USA) Master of Total Quality Management (Univ. of Wollongong, Australia) Ph.D. Manufacturing Engineering (Univ. of Wollongong, Australia) Mohd. Rizal b. Salleh, Assoc. Prof. Dr Dean email: rizal@utem.edu.my Dip. Mechanical Engineering (Suzuka National College of Tech., Japan) Adv. Dip. Mechanical Engineering (UiTM), M.Eng. Mechanical Engineering (Univ. of Tokushima, Japan) Ph.D. System Engineering (Brunnel University) Puvanasvaran a/l Perumal, Assoc. Prof. Ir. Dr. email: punesh@utem.edu.my B.Sc. (Honors) Manufacturing Engineering (UTM) M.Sc. Engineering Management (UPM) Ph.D. in (Manufacturing System) (UPM) Senior Lecturers Ab. Rahman b. Mahmood email: abrahman@utem.edu.my B.Eng. Mechanical Engineering (UTM) M.Eng. Mechanical Engineering (Manufacturing) (University Of Ehime, Japan) Effendi b. Mohammad, Dr. email: effendi@utem.edu.my B.Eng. (Honors) Manufacturing Engineering (UM) M.Eng. Business Management (Univ. of Coventry, UK) Dr. Eng. Engineering Intelligence Structures and Mechanis Systems Engineering (University Of Tokushima, Japan) 103 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Hasoloan Haery Ian Pieter email: iphaery@utem.edu.my B.Eng. Electronic Engineering - Signal & Control System (Stinted Bandung) M.Tech. Industrial Engineering (Pelita Harapan University) Isa b. Halim, Dr. email: isa@utem.edu.my B.Eng. Mechanical Engineering (UiTM) M.Sc. Mechanical Engineering (UiTM) Ph.D in Mechanical Engineering (Universiti Teknologi MARA) Nor Akramin b. Mohamad email: akramin@utem.edu.my B.Eng. (Honors) Mechanical Engineering – Industrial (UTM) M.Eng. Mechanical Engineering – Advanced Manufacturing Technology (UTM) Seri Rahayu bt. Kamat, Dr. email: seri@utem.edu.my B.Eng. Mechanical – Manufacturing (UTM) M.Eng. Mechanical – Manufacturing Technology (UTM) Ph.D. Mechanical Engineering – Biomechanics/Ergonomic (Shef Hallam University) Zuhriah bt. Ebrahim, Dr. email: zuhriah@utem.edu.my B.Eng. (Honors), Mechanical Engineering – Industry (UTM) M.Sc. Engineering and Manufacturing Management (Coventry UK) Lecturers Muhammad Syafiq b. Syed Mohamed email: syafiq@utem.edu.my B.Eng. Engineering Indstry Ergonomics (Univ. Of Wisconsin Madison USA) M.Sc. Industrial Engineering (Ergonomics) (Univ. Of Wisconsin Madison USA) Nik Mohd Farid b. Che Zainal Abidin email: nmfarid@utem.edu.my B.Sc. (Honors) Industrial Engineering (New Mexico State University, USA) M.Eng. Advanced Manufacturing Technology (UTM) Lecturers (Study Leave) Al Amin bin Mohamed Sultan email: alamin@utem.edu.my B.Eng. of Manufacturing (Hons)- Manuf. Management (UTeM) M.Eng. Industrial Engineering (UTM) Mohd Shahrizan b. Othman Email: mshahrizan@utem.edu.my B.Sc. (Honors) Applied Science -Mathematics & Ergonomic (USM) M.Sc. Statistics (USM) Tutor Nadiah bt. Ahmad email: nadiaha@utem.edu.my B.Sc. Industrial Engineering (University of Wisconsin-Madison) Ph.D Manufacturing Engineering (Cardiff University, UK) 104 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DIRECTORY OF STAFF TECHNICAL STAFF Assistant Engineers Sahar bin Salehan email: sahar@utem.edu.my Certificate of Mechanical Engineering Production (Polytechnic) Diploma of Technology- Manufacturing Production (GMI) Mohd Remy bin Ab Karim email: remy@utem.edu.my Diploma of Mechanical Engineering (Marin Technology) (UTM) Azhar Shah bin Abu Hassan email: azharshah@utem.edu.my Certificate of Mechanical Engineering – Manufacturing (Port Dickson Polytechnic) Mohd. Hisyam bin Ibrahim email: mohdhisyam@utem.edu.my Certificate of Mechanical Engineering – Manufacturing (Port Dickson Polytechnic) Mohd. Nazri bin Abd Mokte email: mohdnazri@utem.my Diploma of Engineering (UTM) Mohd Raduan bin Khalil email: raduan@utem.edu.my Certificate of Mechanical Engineering - (Port Dickson Polytechnic) Diploma of Mechanical Engineering - (Sultan Salahudin Abdul Aziz Shah, Shah Alam Polytechnic) Muhammad Azwan bin Abdul Kadir email: azwan@utem.edu.my Diploma Pengajar Vokasional Kebangsaan (CIAST) Ahmad Faizul bin Ahmad Tajudin email: ahmad faizul@utem.edu.my Certificate of Mechanical Engineering - Materials (Johor Baharu Polytechnic) Bahatiar bin Zaid email: bahatiar@utem.edu.my Certificate of Manufacturing Engineering (Port Dickson Polytechnic) Hairmi bin Othman email: hairmi@utem.edu.my Certificate of Mechanical Engineering – Manufacturing (Johor Baharu Polytechnic) 105 FACULTY OF MANUFACTURING ENGINEERING Hairulhisham bin Rosnan email: hairulhisham@utem.edu.my Certificate of Mechanical Engineering (Sultan Hj. Ahmad Shah Polytechnic) Hasnorizal bin Hairuddin email: hasnorizal@utem.edu.my Certificate of Manufacturing Engineering (Sultan Haji Ahmad Shah Polytechnic) Jazlan bin Jamal AbdulNasir email: jazlan@utem.edu.my Diploma of Manufacturing Engineering (UTeM) Mazlan bin Mamat@Awang Mat email: mazlanmamat@utem.edu.my Certificate of Manufacturing Engineering (Johor Baharu Polytechnic) Md. Januar bin Md. Jani email: januar@utem.edu.my Certificate of Manufacturing Engineering (Port Dickson Polytechnic) Mohamad Zin bin Mahmud email: zin@utem.edu.my Certificate of Electronic Engineering (Computer) – (Sultan Hj. Ahmad Shah, Kuantan Polytechnic) Mohd Fairus bin Ninggal email: mohdfairus@utem.edu.my Diploma of Manufacturing Engineering (MFI) ACADEMIC HANDBOOK SESSION 2015/2016 Mohd Farihan bin Mohammad Sabtu email: farihan@utem.edu.my Diploma of Mechanical Engineering - Manufacturing (Sultan Mizan Zainal Abidin Polytechnic) Mohd Ghazalan bin Mohd Ghazi email: ghazalan@utem.edu.my Certificate of Mechanical Engineering (Automotive)(Dungun Polytechnic) Diploma of Mechanical (Automotive) (Kota Baharu Polytechnic) Mohd. Hairrudin bin Kanan email: hairudin@utem.edu.my Certificate of Mechanical Engineering - Manufacturing (Johor Bahru Polytechnic) Diploma in Mechanical Engineering (Merlimau Polytechnic) Mohd Hanafiah bin Mohd Isa email: hanafiah@utem.edu.my Diploma of Mechanical-Product (Pusat Latihan Teknologi Tinggi-Batu Pahat) Mohd Taufik bin Abd. Aziz email: mohdtaufik@utem.edu.my Diploma Kemahiran Malaysia - Production (Batu Pahat, ADTEC) Mohd Zahar bin Sariman @ Sarman email: zahar@utem.edu.my Certificate of Mechanical Engineering - Manufacturing (Johor Baharu Polytechnic) 106 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Muhamad Asari bin Abdul Rahim email: asari@utem.edu.my Certificate of Mechanical Engineering – Manufacturing (Port Dickson Polytechnic) Shamsiah Hasita bt Shafie email: hasita@utem.edu.my Certificate of Technology Manufacturing (Port Dickson Polytechnic) Muhammad Helmi bin Kahar email: helmi@utem.edu.my Diploma of Mechanical Engineering - Technology Manufacturing (Johor Baharu Polytechnic) Siti Aisah binti Khadisah email: sitiaisah@utem.edu.my Diploma Kemahiran Malaysia - Production (Batu Pahat ADTEC) Nizamul Ikbal bin Khaeruddin email: nizamul@utem.edu.my Certificate of Mechanical Engineering – Manufacturing (Port Dickson Polytechnic) Nor Fauzi bin Tamin email: norfauzi@utem.edu.my Certificate of Technology – Manufacturing (Johor Baharu Polytechnic) Zuraida binti Abdul Hadi email: zuraida@utem.edu.my Certificate of Mechanical Engineering – Loji (Seberang Perai Polytechnic Norzurihyani binti Abu Bakar email: zuriyahni@utem.edu.my Diploma of Technology Manufacturing (Batu Pahat ADTEC) Sarman bin Basri email: sarman@utem.edu.my Diploma of Mechatronic Engineering (Kota Baharu Polytechnic) 107 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 DIRECTORY OF STAFF ADMINISTRATIVE STAFF Senior Assistant Registrar Senior Administration Assistant (Clerical) Siti Norani binti Dolah email: sitinorani@utem.edu.my Bachelor in Law (UiTM) Razifah binti Mat Rais email: razifah@utem.edu.my Sijil Pelajaran Malaysia Administration Assistant (Secretarial) Assistant Registrar Norazah binti Mohamed Yazid email: norazah@utem.edu.my Diploma in Business Studies (UiTM) Bachelor of Business Administration (Hons) Marketing (UiTM ) Assistant Administration Officer Masuriya Hani binti Ab Wahid email: masuriya@utem.edu.my Bachelor of Applied Arts with Honour - Art Management (UNIMAS) M.A. Malay Letters (UKM) Noor Azian binti Mahmood email: azian@utem.edu.my Diploma in Secretarial Science (UiTM) Nor Hidayah binti Mustafah email: nurhidayah@utem.edu.my Diploma in Secretarial Science (Politeknik) Administration Assistant (Clerical) Fadzly b. Nordin email: fadzly@utem.edu.my Sijil Pelajaran Malaysia Assistant Accountant Nazaruddin bin Md Yunus Email: nazaruddin@utem.edu.my Diploma in Banking (UiTM) Marhamah binti Ahmad email: marhamah@utem.edu.my Sijil Tinggi Persekolahan Malaysia Mazlan bin Mehat email: mazlan.mehat@utem.com.my Certificate of Business Management (Polytechnic Kota, Melaka) 108 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Administration Assistant (Financial) Jamalindah Binti Wahid email: jamalindah@utem.edu.my Certificate of Business Education, Polytechnic Ungku Omar Senior General Assistant Abdul Rahman bin Kamis email: abdulrahman@utem.edu.my Sijil Rendah Pelajaran Malaysia General Assistant Muhamad Jafri bin Samah email: jafri@utem.edu.my Sijil Pelajaran Malaysia 109 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 LABORATORY LABORATORIES The Faculty has developed the laboratories suitable with subjects offered for the courses. Through these laboratories, students are exposed to related machine usage experience as well as practical exposure on processes involved in production in effort to prepare themselves to become not only a knowledgeable engineer but also highly competitive in application and technical aspects. In total, the faculty is equipped with 32 laboratories and workshops. Each laboratory is advised by an academic staff lab advisor. The lab management is also supported by technical support staff led by a technical assistant and technicians. The tools, machines and equipments of each laboratory are developed by the departments. The lab management is responsible to the daily usage, consumables and maintenance of the labs. LIST OF LABORATORIES 1 2 3 4 5 6 LABORATORY Engineering Graphics 1 Engineering Graphics 2 CAD/CAM Fluid Power Industrial Automation Machine Shop LAB. ADVISOR En. Zulkeflee b. Abdullah En. Khairul Fadzli b. Samat En. Baharuddin bin Abu Bakar Dr. Fairul Azni bin Jafar Dr. Muhamad Arfauz b. A Rahman Dr. Mohd Hadzley bin Abu Bakar 7 Welding Dr. Nur Izan Syahriah binti Hussein 8 Casting PM Dr. Ir. Sivarao A/L Subramonian 9 Fabrication Dr. Mohamad bin Minhat 10 11 Fitting Metrology Cik Nurul Wirdah binti Mafazi Dr. Ahmad Kamely bin Mohamad 12 CNC Dr. Raja Izamshah bin Raja Abdullah 13 14 15 Mould & Die Polymer Engineering Material 1 Dr. Mohd Amran bin Md Ali Dr. Noraiham binti Mohamad Dr. Mohd Asyadi ‘Azam bin Mohd Abid ASST. ENGINEER En. Jazlan bin Jamal Abdul Nasir En. Jazlan bin Jamal Abdul Nasir En. Mohd Zahar bin Sariman Pn. Shamsiah Hasita bt Shafie Pn. Shamsiah Hasita bt Shafie En. Hasnorizal bin Hairuddin En. Mazlan bin Mamat En. Khairul Effendy bin Mansor En. NIzamul Ikbal bin Khaeruddin En. Mohamad Zin bin Mahmud En. Md Januar bin Md Jani En. Mohd Nazri bin Abd Mokte En. Mohd Ghazalan bin Mohd Ghazi Cik Norzuriyahni binti Abu Bakar En. Jaafar bin Lajis Pn. Siti Aisah binti Khadisah En. Mohd Taufik bin Abdul Aziz En. Mohd Hanafiah bin Mohd Isa En. Mohd Taufik bin Abdul Aziz En. Hairulhisham bin Rosnan En. Azhar Shah bin Abu Hassan En. Safarizal bin Madon LOCATION FKP Block A FKP Block B 110 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 16 Engineering Material 2 Dr. Mohd Asyadi ‘Azam bin Mohd Abid 17 18 19 20 21 22 23 24 25 26 27 Ceramics Composite Robotics Control & Instrumentation Ergonomics Rapid Prototyping Manufacturing Design Basic Mechanics Industrial Engineering 1 Industrial Engineering 2 Production Planning & Systems Physics 1 Physics 2 Mechatronics PM Dr. Zulkifli bin Mohd Rosli En. Mohd Yuhazri bin Yaakob Dr. Ahmad Yusairi bin Bani Hashim Dr. Zamberi bin Jamaludin Dr. Seri Rahayu binti Kamat Dr. Shajahan bin Maidin Dr. Suriati bt. Akmal En. Abdul Rahim bin Samsudin Dr. Zuhriah binti Ebrahim Dr. Zuhriah binti Ebrahim P.M Ir. Dr. Puvanasvaran Perumal En. Azhar Shah bin Abu Hassan En. Safarizal bin Madon En. Sarman bin Basri En. Mohd Farihan bin Mohamad Sabtu En. Ahmad Faizul bin Ahmad Tajudin En. Mohd Remy bin Ab. Karim Pn. Zuraida binti Abdul Hadi En. Mohd Fairus bin Ninggal En. Mohd Hisyam bin Ibrahim En. Nor Fauzi bin Tamin En. Hairmi bin Othman En. Hairmi bin Othman En. Hairmi bin Othman En. Mohd Fairuz bin Dimin @ Mohd Amin En. Mohd Fairuz bin Dimin @ Mohd Amin En. Mahasan bin Mat Ali En. Bahatiar bin Zaid En. Bahatiar bin Zaid En. Muhamad Asari bin Abdul Rahim 28 29 30 Control FKP Block B FTMK Building SAFETY GUIDELINES The following laboratory guidelines must be abided by all students at ALL times. Procedures [1] [2] [3] [4] [5] [6] [7] [8] [9] All procedures at FKP laboratory are according to FKP Lab Quality Management System (SPKM) available at the labs. Students are also to abide all other UTeM student regulations. No person should work in the laboratory area alone. Do not operate any item of equipment unless you are familiar with its operation and have been authorized to operate it. If you have any questions regarding the use of equipment ask any FKP staff. Think through the entire job before starting. Before starting a machine, always check it for correct setup and always check to see if machine is clear by operating it manually, if possible. No work may be performed using power tools unless at least two people are in the shop area and can see each other. All machines must be operated with all required guards and shields in place. A brush, hook, or special tool is preferred for removal of chips, shavings, etc. from the work area. Never use the hands. Avoid excessive use of compressed air to blow dirt or chips from machinery to avoid scattering chips. Never use compressed ai r guns to clean clothing, hair, or aim at another person. Machines must be shut off when cleaning, repairing, or oiling. 111 FACULTY OF MANUFACTURING ENGINEERING [10] [11] [12] [13] [14] ACADEMIC HANDBOOK SESSION 2015/2016 Heavy sanding and painting should only be done in well-ventilated areas, preferably on the patio. Do not drink beverages before or during work in the machine shop area. Do not bring food/snacks into the laboratory. Hand phones are not allowed to be use in the laboratories Do not work in the shop if tired, or in a hurry. Don’t rush or take chances. Obey all safety rules. Dress Safely [1] [2] [3] [4] [5] [6] [7] All students are required to wear their FKP Lab Jackets at all times while working in the labs. In the case of not having one, students are advice to wear close fitting clothing made of hard, smooth finished fabric. Such fabric will not catch easily on sharp edge or to be wrapped around drills or other rotating tools. Do not wear ties, loose clothing and clothes that expose body parts. Long hair must be tied back or covered to keep it away from moving machinery. Hand protection in the form of suitable gloves should be used for handling of hot objects, glass or sharp-edged items. Wear clean, properly fitted eye protection. Always wear personal protective equipment such as safety glasses, goggles, or fac e shields where required. Shoes must be worn in all FKP laboratories. Soft canvas shoes and open toe sandals offer no protection. Students wearing this will NOT be allowed to enter any laboratory. The minimum footwear must cover the entire foot. This will protect your feet against hot, hard chips and sharp or heavy falling objects. Safety shoes offer the best protection, but ordinary leather shoes also provide considerable protection. Ring, wrist watches, bracelets can get caught on equipment and cause serious injury. Never wear gloves while operating rotating machines. They are easily caught in moving parts, which can cause serious injury on the hand; suitable gloves should be used for handling hot objects, glass or sharp-edged items. A hard hammer should not be used to strike a hardened tool or any machine part. Use a soft-faced hammer. Housekeeping [1] [2] [3] [4] [5] [6] Practice cleanliness and orderliness in the shop areas. Floors, machines, and other surfaces must be kept free of dirt and debris. Wood, plastics and metal chips, sawdust, and other debris must be routinely cleaned if collection systems are not in place an d operating. A brush, hook, or special tool is preferred for removal of chips, shavings, etc. from the work area. Never use bare hands. Keep the floor around machines clean, dry and free from trip hazards. Do not allow chips to accumulate. If floor surfaces are wet or become wet during work activities, they should be protected with a non-slip coating or covering. A wet floor signage must be put up immediately. Immediately inform the FKP staff. 112 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Material Storage & Handling [1] [2] [3] Materials which are used are to be taken and return to storage area. Material should not be put on the floor, and may not be stored where they will obstruct way out from the area. Use shelves or cabinets as appropriate to store materials. Stock materials must be stored in such a manner as to prevent falling, slipping, or rolling. Chemicals [1] [2] Chemicals must be stored in cabinets approved for that use, as appropriate. Do not store incompatible chemicals together. Chemicals reactions will cause fire. Flammable and Combustible Liquids [1] [2] [3] [4] [5] [6] [7] [8] [9] Flammable and combustible liquids include, but are not limited to, materials such as gasoline, oils, some paints, lacquers, thinners, cleaners, and solvents. To determine if a material or product is flammable or combustible, read the manufacturers label on the product. Only approved containers and portable tanks may be used for the storage and handling of flammable and combustible liquids. Flammable liquids must be kept in closed containers when not actually in use. Keep flammable liquids away from all sources of heat. An empty container can hold enough liquid or vapors to support an explosion. Clean up spills immediately; the longer the liquid vaporizes the more hazardous the area becomes. All flammable and combustible liquid containers must be properly labeled. Cloth, paper rags, or material that has been saturated with flammable or combustible liquids must be disposed at an approved storage location. Always remove/replace clothing that has become saturated with a flammable or combustible liquid even if it is just a little. Saturated clothing can easily ignite if exposed to an ignition source, such as radiant heat, flame, sparks or slag from hot work, or an electrical arc. Fire Prevention [1] [2] [3] [4] Learn the location of the nearest fire alarm as well as the nearest fire exit. Learn the location and use of fire protection equipment in the building. Fire extinguisher which use a dry chemical or carbon dioxide should be readily available at all times. Place oily rags or waste in proper metal containers. Always close containers of inflammable materials such as paints or oils after used. Return them to their proper storage containers. 113 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 Environment [1] [2] Ensure that the laboratory areas have adequate lighting to perform the work safely Sufficient ventilation and noise control are needed to control exposures to harmful dusts, mists, fumes, chemicals, or noise. First Aid [1] [2] [3] Always inform FKP staff immediately when you or another student are injured, no matter how slight the injury. Get first aid kit as soon as possible. It is a good practice to let slight or moderate cuts bleed for a few moments before stopping the flow of blood. Severe cuts or bruises should receive the immediate attention of a doctor. Burns should also be treated promptly. Severe burns should receive a doctor’s attention immediately. In case of Emergency students must be taken to the nearest General Hospital. The following contact numbers are useful in the case of emergency: UTeM’s clinic (Main Campus) Melaka Hospital Emergency (police/fire brigade/hospital) Ayer Keroh Police Station Ayer Keroh Fire and Rescue Brigade 06- 5552076 06-2892543 999 06-2321222 06-2319154 114 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 QUALITY ASSURANCE SYSTEM The university has obtained the MS ISO 9001:2000 Quality System Certificate in March 2005. The certificate is for the scope of Design and Development of Programs as well as Delivery of Services for Bachelor Degree as an effort to deliver a high quality education services. The ISO 9001:2000 Quality System approvals was presented after a five-day auditing done by the SIRIM Sdn. Bhd. The ISO 9001:2000 certificate acknowledges the standards of operations in UTeM. External Examiners Prof. Ir. Dr. Ahmed Jaffar (Manufacturing Management) Professor, Faculty Mechanical Engineering, UiTM Ph.D in Manufacturing (1998) University of London (Royal Holloway), United Kingdom MBA (International Management) (1994) University of East London, United Kingdom Certificate in Low-Cost Automation and Production Management (1982) University of The Philippines B.Eng (Hons) Mechanical Engineering (1978) Universiti Teknologi Mara, Malaysia Diploma in Mechanical Engineering (1976) Universiti Teknologi Mara, Malaysia Prof. Dr. Musa bin Mailah (Robotics and Automation) Ph.D in Robot Control & Mechatronics, University of Dundee, UK M.Sc. in Mechatronics, University of Dundee, UK B.Eng. in Mechanical Engineering, Universiti Teknologi Malaysia, Malaysia Dip. in Mechanical Engineering, Ngee Ann Polytechnic, Singapore Prof. Dr. Safian Sharif (Manufacturing Design) Jabatan Bahan, Pembuatan dan Kejuruteraan Industri, Fakulti Kejuruteraan Mekanikal, Universiti Teknologi Malaysia (UTM) PhD (Machining), Conventry University, UK MSc in Advanced Manufacturing Technology, UMIST, Manchester , UK B. Eng (Hons) Mechanical Engineering (Production), Universiti Teknologi Malaysia Dip. In Mechanical Engineering, Ngee Ann Polytechnic, Singapore Prof. Noordin b. Mohd Yusof (Manufacturing Process) Fac. of Mechanical Engineering, Universiti Teknologi Malaysia. Ph. D. (Mech. Eng.) Universiti Teknologi Malaysia, Malaysia M. Sc. (Adv. Manuf. Tech.) Cranfield Institute of Technology, UK B. Mech. Engg. (Hons.) Universiti Teknologi Malaysia, Malaysia Prof. Dr. Che Husna binti Azhari (Engineering Materials) Professor, Faculty of Engineering & Built Environment, UKM PhD.Brunel University, Kingston Lane, Uxbridge, Middlesex. United Kingdom. BTech(Hon). Brunel University, Kingston Lane, Uxbridge,Middlesex, United Kingdom. 115 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 MAP 116 FACULTY OF MANUFACTURING ENGINEERING ACADEMIC HANDBOOK SESSION 2015/2016 NOTES 117