Sliding Rheostats

Sliding Rheostats
Hardware Reference
Document 1101067 - Edition June 2009
Sliding Rheostats
Hardware Reference
Table of Contents
1
Main Features............................................................................................3
2
Product Selection Guide
2.1 Product Selection Table.................................................................... 4
2.2 Maximum Current...............................................................................5
3
SN Series
3.1 Models SN and SNV......................................................................... 6
3.2 Models SND and SNDV.....................................................................8
3.3 Models SNT and SNTV....................................................................10
3.4 Product Identification Code..............................................................12
4
STV and SQV Series
4.1 Design..............................................................................................13
4.2 Electrical Features...........................................................................13
4.3 Dimensions and Weight...................................................................16
4.4 Product Identification Code..............................................................18
5
Special Designs......................................................................................19
Tel.: +33 1 30 41 55 00
Fax: +33 1 30 41 55 62
Email: commercial@coudoint.com
Website: www.coudoint.com
Address: 19, Avenue de la gare
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Hardware Reference
1 General Description
Series: Sliding rheostats come in three series:
•
SN series for power ratings from 315 W to 2670 W
•
STV and SQV series for power ratings from 1500 W to 7000 W
Higher power ratings are achieved by assembling several STV or SQV units.
Design: Sliding rheostats are constructed with:
•
One to four ceramic cylinder(s), all identical for a given model. These cylinders are available in 5 sizes
(mm): 350 x 40 (315 W) ; 500 x 60 (720 W) ; 600 x 60 (890 W) ; 700 x 100 (1250 W); 800 x 120 (1750 W)
•
a wirewound resistor :
. made of nichrome or copper-nickel resistance wire for a low TCR (Temperature Coefficient of
electrical Resistance) guarantying a very small variation of the ohmic value vs. temperature
. cement coated to secure the winding and improve thermal exchanges
•
a slider (one per module, synchronized in multiple units assemblies) with an optimized mechanism for
smooth motion and high resistance to wear (durability)
•
a mechanical enclosure (protection degree IP 20 as a standard)
Ohmic Values:
•
Each rheostat is built at the required ohmic value, in the range of feasible values for the model
Parameters and optional features depending on the model:
•
the slider can be manual, controlled with a sliding knob or a hand wheel, or motorized,
•
using various connection diagrams, the product can be wired as a variable load or as a rheostat, and for
multiple-unit assemblies, as a single variable load or a rheostat with higher current capability, or as a
three-phase load or rheostat,
•
terminal types :
or terminal blocks - or other - on request (STV, SQV)
4 mm safety socket
4 mm mounting receptacle
•
optional mechanical stops,
•
an optional graded winding may be done to cover a larger current range (shown here before coating):
•
an "Ayrton-Perry" winding can be made by winding two wires in parallel but opposite directions in order
to cancel the magnetic field and to reach very low inductance levels.
This document provides the main technical characteristics of our sliding rheostat models and some examples of
special designs.
You can use the technical data to select a model, but you can also describe what you need and we will be pleased to
help you choose or define the most appropriate solution for your requirements.
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2 Product Selection Guide
2.1 Product selection table
The following matrix shows the different models and circuit diagrams for each series , ranked in column by type of tube
and in rows by increasing maximum achievable current (lowest total ohmic values in the range of feasibility) and by
number of circuit diagrams. For each model are given:
– the connections diagram numbers: S1 pour Connections diagram 1, etc.
– the range of ohmic feasible values (per winding / cylinder)
– the power rating
Series
Maximum
achievable
current (A)
Type of the tubes for the rheostat
Number of
circuits
340 x 40
1
20
SN
SN(V) S1, S2
SN(V) S1, S2
SN(V) S1, S2
1.8 Ω to 26 KΩ
720 W
2.2 Ω to 32 KΩ
890 W
SND(V) S1, S2
SND(V) S1, S2
1.8 Ω to 26 KΩ
2 x 720 W
2.2 Ω to 32 KΩ
2 x 890 W
SNT(V) S1, S2
SNT(V) S1, S2
1.8 Ω to 26 KΩ
3 x 720 W
2.2 Ω to 32 KΩ
3 x 890 W
SND(V) S3, S4
SND(V) S3, S4
0.9 Ω to 13 KΩ
1440 W
1.1 Ω to 16 KΩ
1780 W
3
1
60
1
3 - star
connected
ST
SQ
600 X 60
0.8 Ω to 11.5 KΩ
315 W
2
40
500 x 60
SNT(V) S3, S4
SNT(V) S3, S4
0.6 Ω to 8.7 KΩ
2160 W
0.8 Ω to 10.6 KΩ
2670 W
700 x 100
800 x 120
STV1 S1
STV2 S1
STV3 S1
STV4 S1
0.74 Ω to 20 KΩ
3 x 500 W
1.2 Ω to 30 KΩ
3 x 835 W
1.9 Ω to 45 KΩ
3 x 1250 W
2.6 Ω to 60 KΩ
3 x 1750 W
25
STV1 S2, S3
STV2 S2, S3
STV3 S2, S3
STV4 S2, S3
3
0.74 Ω to 20 KΩ
3 x 500 W
1.2 Ω to 30 KΩ
3 x 835 W
1.9 Ω to 45 KΩ
3 x 1250 W
2.6 Ω to 60 KΩ
3 x 1750 W
SQV1 S7, S8
SQV2 S7, S8
SQV2 S7, S8
SQV2 S7, S8
25
4
0.74 Ω to 20 KΩ
4 x 500 W
1.2 Ω to 30 KΩ
4 x 835 W
1.9 Ω to 45 KΩ
4 x 1250 W
2.6 Ω to 60 KΩ
4 x 1750 W
SQV1 S4
SQV2 S4
SQV2 S4
SQV2 S4
50
1
0.74 Ω to 20 KΩ
2000 W
1.2 Ω to 30 KΩ
3330 W
1.9 Ω to 45 KΩ
5000 W
2.6 Ω to 60 KΩ
7000 W
SQV1 S5, S6
SQV2 S5, S6
SQV2 S5, S6
SQV2 S5, S6
100
1
0.19 Ω to 5 KΩ
2000 W
0.3 Ω to7.5 KΩ
3330 W
0.45 Ω to 11 KΩ
5000 W
0.65 Ω to 15 KΩ
7000 W
The identification code of a product takes into account its particular definition (type or tube, wiring diagram, ohmic value,
etc.) according to the description given on page 12 (SN Series) or 18 (STV and SQV Series).
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2.2 Maximum Current
Maximum current: The current in each winding (= for each tube) must not exceed the value IMXB at which the
rheostat is at its maximum power PMXB. , otherwise the product could be damaged. If RB is the total ohmic value of
the resistance wire for one tube, IMXB is defined by PMXB = RB x I²MXB. The diagrams below show the curves of
maximum acceptable current per winding vs. the total ohmic value of the winding. The maximum acceptable current
for the rheostat depends on the internal wiring diagram of the product: Please refer to the tables describing the
different wiring diagrams.
IMXB (A)
30
20 A maximum
20
SN Series
10
5
350 x 40 (315 W)
2
500 x 60 (720 W)
600 x 60 (890 W)
1
0.5
0.2
RB (Ω)
0
0.1
0.2
1
2
10
20
100
200
1000
2000
10 k
20 k
100 k
IMXB (A)
25 A maximum
30
20
STV and SQV Series
10
5
500 x 60 (750 W)
600 x 60 (833 W)
2
700 x 100 (1250 W)
800 x 120 (1750 W)
1
0.5
0.2
RB (Ω)
0
0.1
0.2
1
2
10
20
100
200
1000
2000
10 k
20 k
100 k
Precautions of use
Precautions must be taken to avoid exceeding the maximum allowed current value, especially when the rheostat is used
as a variable load: the low ohmic value at the end of the slider travel may cause high currents. This is usually done with a
serial current limiting resistor, which can be either an external resistor or a built-in resistor as part of the resistance
winding which is kept away from the slider's travel by a mechanical stop.
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3 SN Series (SN and SNV)
3.1 Models SN and SNV:
Design : these models have only one ceramic cylinder (one circuit); they differ in:
•
•
the size of the cylinder: 350 x 40 or 500 x 60 or 600 x 60 mm
the use of a sliding knob (SN) or a hand wheel (SNV – not possible with a 350 x 40 mm cylinder)
Specifications:
Type of ceramic cylinder
Features
Power rating PMX
Units
350 x 40
500 x 60
600 x 60
W
315
720
890
Ω
0.8 to 11 500
1.8 to 26 000
2.2 to 32 000
Maximum current per winding IMXB1
A
315/RB
720/RB
890/RB
Height (H)
mm
135
161
161
Width (C)
mm
72
92
92
Length of the enclosure (L)
mm
362
512
612
Overall length (T), SN models
mm
372
523
623
Overall length (T), SNV models
mm
-
577
677
Average weight 2
kg
2
3.3
3.7
Range of feasible ohmic values RB per winding
1: See curves and precautions of use on page 5.
2: Weight value depends on the type of wire and the ohmic value of the rheostat.
Dimensions:
- SN models with sliding knob
- SNV models with hand wheel
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Connections diagrams:
Diagram
number
Connections diagrams
Function (variable load or rheostat) and current
Variable load: 2 terminals
1
RT = RB and IMAX = IMXB
Rheostat: 3 terminals
2
RT = RB and IMAX = IMXB
Parameters for ordering a standard model:
•
•
•
•
ohmic value,
sliding knob or hand wheel (hand wheel not possible with a 350 x 40 mm cylinder),
4 mm mounting receptacles or safety sockets,
connections diagram.
Optional features:
•
•
•
mechanical stop,
graded winding,
“Ayrton-Perry” winding.
Model SNE350x40
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3.2 Models SND and SNDV:
Design: these models are constructed of 3 wirewound ceramic cylinders. They differ in:
•
•
the size of the cylinders: 500 x 60 or 600 x 60
a sliding knob (SND models) or a hand wheel (SNDV models) for driving the slider
Specifications:
Type of ceramic cylinder
Features
Power rating PMX
Units
500 x 60
600 x 60
W
1440
1780
Ω
1.8 to 26 000
2.2 to 32 000
Maximum current per winding IMXB1
A
720/RB
890/RB
Height (H)
mm
161
161
Width (C)
mm
182
182
Length of the enclosure (L)
mm
512
612
Overall length (T), SND models
mm
523
623
Overall length (T), SNDV models
mm
577
677
Average weight2
kg
7.2
7.9
Range of feasible ohmic values RB per winding
1: See curves and precautions of use on page 5.
2: Weight value depends on the type of wire and the ohmic value of the rheostat.
Dimensions :
- SND models with sliding knob
- SNDV model with hand wheel
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Connections diagrams:
Diagram
number
Connections diagrams
Function (variable load or rheostat) and current
Dual variable load: 2 x 2 terminals
1
RT = RB and IMAX = IMXB for each load
Dual rheostat: 2 x 3 terminals
2
RT = RB and IMAX = IMXB for each circuit
Single variable load: 2 terminals
3
RT = RB / 2
and
IMAX = 2 x IMXB
Single rheostat: 3 terminals
4
RT = RB / 2
and
IMAX = 2 x IMXB
Parameters for ordering a standard model:
•
•
•
•
ohmic value,
sliding knob or hand wheel,
4 mm mounting receptacles or safety sockets,
connections diagram.
Optional features:
•
•
•
•
mechanical stop,
graded winding,
“Ayrton-Perry” winding,
special connections diagrams (example: one of
the wirewound cylinders used as a current limiting
resistor, etc.).
Model SNDVI
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3.3 Models SNT and SNTV:
Design : these models are constructed of 3 wirewound ceramic cylinders. They differ in:
•
the size of the cylinders : 500 x 60 or 600 x 60
•
a sliding knob (SNT models) or a hand wheel (SNTV models) to control the slider
Specifications:
Type of ceramic cylinder
Features
Power rating PMX
Units
500 x 60
600 x 60
W
2160
2670
Ω
1.8 to 26 000
2.2 to 32 000
Maximum current per winding IMXB1
A
720/RB
890/RB
Height (H)
mm
170
170
Width (C)
mm
277
277
Length of the enclosure (L)
mm
554
654
Overall length (T), SNT models
mm
554
654
Overall length (T'), SNTV models
mm
594
694
Average weight 2
kg
11.5
12.1
Range of feasible ohmic values RB per winding
1: See curves and precautions of use on page 5.
2: Weight value depends on the type of wire and the ohmic value of the rheostat.
Dimensions:
- SNT models with sliding knob
- SNTV models with hand wheels
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Connections diagrams:
Diagram
number
Connections diagrams
Function (variable load or rheostat) and current
Triple variable load: 3 x 2 terminals
1
RT = RB and IMAX = IMXB for each load
Triple variable rheostat: 3 x 3 terminals
2
RT = RB and IMAX = IMXB for each circuit
Single variable load: 2 terminals
3
RT = RB / 3
and
IMAX = 3 x IMXB
Single rheostat: 3 terminals
4
RT = RB / 3
and
IMAX = 3 x IMXB
Parameters for ordering a standard model:
•
•
•
•
ohmic value
sliding knob (SNT) or hand wheel (SNTV),
4 mm mounting receptacles or safety sockets,
Connections diagram number.
Optional features:
•
•
•
•
mechanical stop,
graded winding,
“Ayrton-Perry” winding,
special connections diagrams (example : one of
the wirewound cylinders used as a current limiting
resistor, etc.).
Model SNTI500x60
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3.4 Product Identification Code
SN
T
V
E
500x60
S1
3R27
Model:
Total ohmic value:
nnnRddd for nnn.ddd Ω
"SN"
Ex. : 3R27 for 3.27 ohms
Connections diagram :
Number of cylinders:
SN(V) :
(empty): 1 cylinder
"D": 2 cylinder
"T": 3 cylinder
"S1" for Diagram 1
"S2" for Diagram 2
Slider type:
SND(V) & SNT(V) :
"S1" for Diagram 1
"S2" for Diagram 2
"S3" for Diagram 3
"S4" for Diagram 4
Size of the ceramic cylinders:
(empty): sliding knob
"V": hand wheel
"350x40"
"500x60"
"600x60"
Type of terminals :
"E": safety sockets
"I" : mounting receptacles
The identification code above is followed:
– when ordering from the list of the optional features which are not described in the code,
– internally, from a special code if the product cannot be considered as a standard model.
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4 STV and SQV Series
4.1 Design:
These models are constructed with:
•
3 (STV) or 4 (SQV) wirewound cylinders with 4 cylinder sizes:
– 500 x 60 for P = 500 W, with a feasible ohmic value per winding between 0.74 Ω and 20 kΩ,
– 600 x 60 for P = 833 W, with a feasible ohmic value per winding between 1.2 Ω and 30 kΩ,
– 700 x 100 for P = 1250 W, with a feasible ohmic value per winding between 1.9 Ω and 45 kΩ,
– 800 x 120 for P = 1750 W, with a feasible ohmic value per winding between 2.6 Ω and 60 kΩ.
•
hand operated (hand wheel) or motor driven slider
•
connections by safety sockets up to 36 Amps, by M6 or M8 terminal block or by copper bar terminals with bolts
and nuts for higher currents, and by screw connection terminal blocks on motorized models.
•
2 types of mechanical structure:
–
–
•
IP20 enclosure as a standard
IP00 frame for integration in an equipment
8 possible connections diagrams (3 for STV, 5 for SQV)
4.2 Electrical specifications :
Specifications :
Model
Units
STV1
STV2
STV3
STV4
Size of the ceramic cylinders
-
500 x 60
600 x 60
700 x 100
800 x 120
Number of cylinders / windings
-
3
3
3
3
W
1500
2500
3750
5250
Ω
0.74 to 20,000
1.2 to 30,000
1.9 to 45,000
2.6 to 60,000
Power rating PMX
Range of feasible ohmic values RB per winding
Maximum current per winding IMXB1
A
500/RB
833/RB
1250/RB
1750/RB
Model
Units
SQV1
SQV2
SQV3
SQV4
Size of the ceramic cylinders
-
500 x 60
600 x 60
700 x 100
800 x 120
Number of cylinders / windings
-
4
4
4
4
W
2000
3330
5000
7000
Ω
0.74 to 20,000
1.2 to 30,000
1.9 to 45,000
2.6 to 60,000
Power rating PMX
Range of feasible ohmic values RB per winding
Maximum current per winding IMXB1
A
500/RB
833/RB
1250/RB
1750/RB
1: See curves and precautions of use on page 5.
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Connections diagrams
Diagram
number
Connections diagrams
Function (variable load or rheostat) and current
STV
Star connected three-phase single variable load:
Connections
diagram 1
3 terminals
RT = RB and IMAX = IMXB for each phase
STV
Triple variable load: 3 x 2 terminals
Connections
diagram 2
RT = RB and IMAX = IMXB for each load
STV
Triple rheostat: 3 x 3 terminals
Connections
diagram 3
RT = RB and IMAX = IMXB for each circuit
SQV
Single variable load: 2 terminals
Connections
diagram 4
Document 1101067 – Edition June 2009
RT = RB
and
IMAX = 2 x IMXB
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Diagram
number
Hardware Reference
Connections diagrams
Function (variable load or rheostat) and current
SQV
Single variable load: 2 terminals
Connections
diagram 5
RT = RB / 4
SQV
IMAX = 4 x IMXB
Single rheostat: 3 terminals
Connections
diagram 6
RT = RB / 4
SQV
and
IMAX = 4 x IMXB
4 variable loads: 4 x 2 terminals
Connections
diagram 7
RT = RB and IMAX = IMXB for each load
SQV
4 rheostats: 4 x 3 terminals
Connections
diagram 8
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and
RT = RB and IMAX = IMXB for each circuit
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4.3 Dimensions and Weight:
Types of mechanical structures:
- IP20 enclosure [standard]
- IP00 bar frame [optional]
- IP00 bar frame with motorization (with foldable hand wheel) [ optional]
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Dimensions and weight:
Model
Units
STV1 / SQV1
STV2/ SQV2
STV3 / SQV3
STV4 / SQV4
Length (A)
mm
574
674
784
884
Hight (B)
mm
290
362
410
460
Width (C)
mm
290
387
420
480
Distance between screw holes (D)
mm
540
640
748
848
Distance between screw holes (E)
mm
170
280
330
380
Model
Units
STV1
STV2
STV3
STV4
Average weight1 with an IP20 enclosure
kg
18
30
36
47
Average weight1 with an IP00 enclosure
kg
15
27
32
42
Model
Units
SQV1
SQV2
SQV3
SQV4
Average weight1 with an IP20 enclosure
kg
20
34
40
52
Average weight1 with an IP00 enclosure
kg
17
31
36
47
1: Weight value depends on the type of wire and the ohmic value of the rheostat.
Note: The dimensions given above take into account terminal connections by safety
sockets, mounted as a standard on the rear panel for currents up to 36 Amps. For
currents above 36 Amps, terminal blocks are used ; they are located in a plastic
housing fixed on the rear panel, this modifying the overall dimensions.
Optional features:
•
IP00 frame,
•
motorized slider,
•
graded winding,
•
“Ayrton-Perry” winding,
•
current limiting resistor,
•
omni-directional casters,
•
1 or 2 carrying handles.
SQV1 Model with casters and handle
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4.4 Product Identification Code
S
T
V
1
S1
3R27
Product type:
Total ohmic value :
nnnRddd for nnn.ddd Ω
"S"
Ex. : 3R27 for 3.27 ohms
Connections diagram :
Number of cylinders:
STV :
"T": 3 cylinders
SQV :
"S1" for Diagram 1
"S2" for Diagram 2
"S3" for Diagram 3
"Q": 4 cylinders
Slider type:
"S4" for Diagram 4
"S5" for Diagram 5
"S6" for Diagram 6
"S7" for Diagram 7
"S8" for Diagram 8
Power rating:
STV :
"V" always for STV and SQV series
"1" for 1500 W
"2" for 2500 W
"3" for 3750 W
"4" for 5000 W
SQV :
"1" for 2000 W
"2" for 3200 W
"3" for 5000 W
"4" for 7000 W
The identification code above is followed :
– when ordering from the list of the optional features which are not described in the code,
– internally, from a special code if the product cannot be considered as a standard model.
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5 Special Designs
We can build special models on request using the technology and the components from our standard models, thus
benefiting from their time-tested performance, solidity, quality and durability.
Examples of special designs:
1 to 50A Rheostat, 30 to 40 VDC
•
•
•
•
•
•
•
•
allows a continuous tuning of the current from 1 to 50 A
under 30 to 40 VDC
graded winding
hand wheel controlled slider
slider position indicator displayed on the front panel
portable housing, ingress protection IP20
2 fixed casters, 2 braked omni-directional casters
one carrying handles
dimensions : 900 x 360 x h750 mm
Model : SQV2S5-44RD137
5 to 350 A Three-phase Rheostat
•
•
•
•
•
•
•
three-phase rheostat
current setting from 5 to 350 A under a
continuous voltage of 14 VDC
synchronized sliders driven by a common
motor in an external enclosure, with a
plastic drive-shaft
pneumatic end-of-stroke sensors
slider position given by a potentiometer
output
IP20 enclosure
dimensions: 760 x 1200 x h750 mm
Model : BVN5-35A-2R8ET1442
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Three-phase rheostat 0.28 to 3A under 115/200 VAC 400Hz
•
•
•
•
•
•
•
•
three-phase rheostat
allow current tuning from 0.28 to 3 A under a voltage of
115/200 VAC 400Hz
tuning operated either by hand (hand wheel) or by motor
push buttons on the front panel for controlling the forward
and backward motion of the slider
portable housing, ingress protection IP20
2 fixed casters, 2 braked omni-directional casters
one carrying handle
dimensions: 1050 x 600 x h1300 mm
Model: STV2S6-411RD119
Triple Rheostat 7 kW
•
•
•
•
•
•
•
•
•
set of 3 independent rheostats
rheostat 1: RMAX = 4 Ω PMAX = 7 kW
rheostat 2: RMAX = 4 Ω PMAX = 7 kW
rheostat 3: RMAX = 10 Ω PMAX = 7 kW
hand wheels for tuning the ohmic value of each rheostat
portable housing, ingress protection IP20
2 fixed casters, 2 braked omni-directional casters
2 carrying handles
dimensions: 900 x 600 x h1700 mm
Model: SQV4S6-2XAR-10RD114
Tel.: +33 1 30 41 55 00
Fax: +33 1 30 41 55 62
Email: commercial@coudoint.com
Website: www.coudoint.com
Address: 19, Avenue de la gare
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