University of Dresden study of musical
Transcription
University of Dresden study of musical
Faculty of Mechanical Engineering – Chair of Wood and Fibrous Materials Technology Institute for Research and Development of Musical Instruments – Adjacent Institute of TU Dresden Use of wood performed by heattreatment for musical instruments Alexander Pfriem, Prof. André Wagenführ, Gunter Ziegenhals, Klaus Eichelberger Göttingen, 07.10.2005 Introduction – The problem • Increasing demand in high quality musical instruments on the world market • Strong competition in the cheap segment of musical instruments • Clear reduction of specific wood for musical instruments in the next years – on the national market – and international market • Use of tropical wood for musical instruments Preparing investigations to support the manufactures of musical instruments are necessary Goals of a modification Working hypothesis of the project: „One of the possibilities to supply the timber demand of the musical instrument industry could be the use of thermally modified wood“ The following goals are to be carried out by the modification: • Use of woods, which were so far not used for musical instruments • Replacement for expensive or rare import timbers • Improvement of the characteristics of wood for the use in musical instruments • Improvement of the sorption behaviour: Decrease shrinking behaviour • Artificial aging of the wood • Decrease of long storage times Analysis of characteristics • Wood of 4 European manufactures (Thermoholz Austria, Stellac Oy, Plato, modified wood of the tone wood dealer Theodor Nagel) in a „screening test“ retained • Testing of wood twin-samples one twin is retained, one is modified of Thermoholz Austria and Theodor Nagel • Use of 4 kinds of wood: spruce, fir, beech, maple • Test of 3 different modification levels (180-220°C) • Analysis of anatomical, mechanical, chemical and acoustic properties • Experiments to the dimensional stability, moisture absorption and moisture transport board saw modified Some results of the screening test • Mild treatment leads to increase of Young‘s modulus, sound velocity and decrease damping • Strongly modified wood may not reach the proportional limit by bending testing, a strong modification leads to not acceptable losses of strength • The radiatio ratio (soundvelocity over density) increase by mild treatment c R= ρ R radiatio ratio c sound velocity ρ density • No change of the anatomical structure of the modified wood but defects and microcracks were analysed • High dimensional stability of thermally modified maple • Reduced water-sorption of thermally modified wood (determined by DENT theory) Defects and microcracks Figure 1 : Scanning electron micrograph of Figure 2: Scanning electron micrograph of thermally modified maple, Transverse native maple, Transverse section section Reduction of the elongation at rupture 80 strong thermally modified spruce unmodified spruce sample 70 bending stress in MPa 60 50 40 30 20 10 0 0 0,2 0,4 0,6 strain in % 0,8 1 1,2 Reduction of damping Comparison of the damping of modified and native twin samples in percent of the native twin sample 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% weak modification middle modification spruce strong modification weak modification strong modification maple Dimensional stability The dimensional stability was analyzed by photogrammetric methods and CAD modelling: Figure 1: Dimension change of native maple after artificial weathering Figure 2: Dimension change of thermally modified maple after artificial weathering Resorption of thermally modified spruce determined by DENT theory Resorption isotherm curves by DENT Sorption model of mild modified spruce DENT Sorption modell (Resorption) M0_ads M1_ads M2_ads Measured Data Resorption 25 M0 = moisture content of complete monolayer coverage of all available sorption sites M1 = moisture content of primary water M2 = moisture content of secundary water M = complete moisture content M = H / (A+B*h-C*h^2) = M1 + M2 percent moisture content M / % 20 15 M 10 M2 Mo 5 M1 0 0 10 20 30 40 50 60 percent relative humidity H / % 70 80 90 100 Comparison of the resorption isotherm curves Comparison of the resorption isotherm curves of modified and native spruce by DENT Sorption model 35 Resorption native spruce Resorption mild modified spruce Resorption strongly modified spruce percent moisture content M / % 30 25 20 15 10 5 0 0 10 20 30 40 50 60 percent relative humidity H / % 70 80 90 100 Conclusions for the use in musical instruments Advantages of thermally modified wood: • Increase of the Young’s modulus • Reduced moisture sorption • Larger dimensional stability • Better durability • Better acoustic characteristics like damping, sound velocity and Radiatio ratio (soundvelocity over density) Disadvantages of thermally modified wood: • Reduction of the elongation at rupture • Reduced strength • Embrittlement of the material • Defects and microcracks in anatomical structure Production and Testing of musical instruments Figure 1: Guitar made of thermally modified spruce (right) and unmodified spruce (left) Figure 2: Mouth organs with body (comb) made by thermally modified maple Testing of the guitars Frequency characteristics of three guitars made with sound boards of thermally modified wood (F03303 to 05) compared with an identically constructed reference instrument Conclusions of the project Three new application areas for thermally modified wood in small musical instruments: 1. Use in musical instruments, high dimensional stability and a small moisture sorption are required, for example in wind instruments, in addition, stringed and fretted instruments, which are played in different extreme climatic zones of the earth. 2. Use in musical instruments, where specific sound characteristics are required, otherwise only be reached by use of woods stored for a very long time, for example for stringed and fretted instruments. A reduction of storage times and that way a significant saving on storage costs can be obtained. 3. Since the thermally improved wood shows similar sound characteristics as naturally aged wood, it is suited for the restoration and reconstruction of old musical instruments. Faculty of Mechanical Engineering – Chair of Wood and Fibrous Materials Technology Institute for Research and Development of Musical Instruments – Adjacent Institute of TU Dresden Thank you for your attention! Alexander Pfriem, Prof. André Wagenführ, Gunter Ziegenhals, Klaus Eichelberger - Use of wood performed by heat-treatment for musical instruments – Göttingen, 07.10.2005