Photoinitiators for UV Curing
Transcription
Photoinitiators for UV Curing
Ciba Specialty Chemicals Photoinitiators for UV Curing Key Products Selection Guide 2003 Coating Effects Value beyond chemistry Typical physical Freezing point (FP, °C) Specific properties Melting point (MP, °C) gravity Absorption peaks Photoinitiators Boiling point (BP, °C) (water = 1) (nm) in methanol MP 45–49 °C 1.1–1.2 246, 280, 333 1.1 250, 332 1.1 245, 280, 331 IRGACURE 184 IRGACURE 500 DAROCUR 1173 IRGACURE 2959 Chemical class -Hydroxyketone -Hydroxyketone -Hydroxyketone -Hydroxyketone Chemical identity Appearance 1-Hydroxy-cyclohexyl- white to off-white phenyl-ketone crystalline powder IRGACURE 184 (50 wt%), clear, pale yellow FP<0 °C Benzophenone (50 wt%) liquid recrystallization below 18 °C UV/VIS 2-Hydroxy-2-methyl-1- clear, light liquid at room temp. phenyl-1-propanone yellow liquid MP 4°C, BP 80–81°C 2-Hydroxy-1-[4-(2-hydroxyethoxy) off-white powder MP 86–90 °C 1.3 276 liquid at room temp. 1.2 255, 325 1.2 255, 325 phenyl]-2-methyl-1-propanone DAROCUR MBF Phenylglyoxylate Methylbenzoylformate clear liquid MP 17 °C BP 246–248 °C IRGACURE 754 Phenylglyoxylate oxy-phenyl-acetic acid 2-[2 oxo-2 light yellow liquid at room temp. phenyl-acetoxy-ethoxy]-ethyl ester liquid MP < -22 °C Alpha, alpha-dimethoxy- white to light MP 64–67 °C 1.2 250, 340 alpha-phenylacetophenone yellow powder MP 110–114 °C 1.2 233, 324 MP 70–75 °C 1.2 230, 304 MP 55–60 °C 1.2 251, 323 MP 88–92 °C 1.2 295, 368, 380, 393 liquid at room temp. 1.1 240, 272, 380 MP 127–133 °C 1.2 295, 370 1.1 295, 370 and oxy-phenyl-acetic 2[2-hydroxy-ethoxy]-ethyl ester IRGACURE 651 IRGACURE 369 IRGACURE 907 IRGACURE 1300 DAROCUR TPO DAROCUR 4265 IRGACURE 819 IRGACURE 819DW IRGACURE 2022 IRGACURE 2100 Benzyldimethyl-ketal -Aminoketone -Aminoketone -Aminoketone 2-Benzyl-2-(dimethylamino)-1-[4- slightly yellow (4-morpholinyl) phenyl]-1-butanone powder 2-Methyl-1-[4-(methylthio)phenyl] white to light -2-(4-morpholinyl)-1-propanone beige powder IRGACURE 369 (30 wt%) + light yellow IRGACURE 651 (70 wt%) powder Mono Acyl Diphenyl (2,4,6-trimethylbenzoyl)- light yellow Phosphine (MAPO) phosphine oxide powder MAPO/ DAROCUR TPO (50 wt%) + light yellow -Hydroxyketone DAROCUR 1173 (50 wt%) viscous liquid Bis Acyl Phosphine Phosphine oxide, phenyl bis light yellow (BAPO) (2,4,6-trimethyl benzoyl) powder BAPO Dispersion IRGACURE 819 (45% active) light yellow liquid dispersion at dispersed in water liquid room temp. liquid at room temp. 1.1 246, 282, 370 liquid at room temp. 1.1 275, 370 orange powder MP 160–170 °C >1 398, 470 Iodonium, (4-methylphenyl) yellow to brownish 75% solution 1.5 242 [4-(2-methylpropyl) phenyl]-, liquid liquid at room temp. BAPO/ IRGACURE 819 (20 wt%) + light yellow -Hydroxyketone DAROCUR 1173 (80 wt%) liquid Phosphine oxide – light yellow viscous liquid IRGACURE 784 Metallocene Bis (eta 5-2,4-cyclopentadien-1-yl) Bis [2,6-difluoro-3-(1H-pyrrol-1-yl) phenyl]titanium IRGACURE 250 Iodonium salt hexafluorophosphate(1-) Storage below 30°C. Photoinitiator Acetone n-Butyl (Solubility, Weight %) IBOA IDA PEA HDDA TrPGDA TMPTA TMPEOTA DAROCUR Acetate 1173 IRGACURE 184 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 IRGACURE 500 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 DAROCUR 1173 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 IRGACURE 2959 19 3 5 10 20 5 5 35 DAROCUR MBF > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 IRGACURE 754 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 IRGACURE 651 > 50 > 50 40 40 25 > 50 45 > 50 IRGACURE 369 17 11 10 5 15 10 6 5 5 25 IRGACURE 907 > 50 35 35 25 45 35 22 25 20 > 50 IRGACURE 1300 > 50 45 > 50 35 > 50 > 50 35 25 25 > 50 47 25 15 34 22 16 14 13 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 14 6 15 5 5 5 >5 30 IRGACURE 2022 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 IRGACURE 2100 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 > 50 30 10 10 5 5 NA 7 DAROCUR TPO DAROCUR 4265 IRGACURE 819 IRGACURE 784 5 5 5 5 30 > 50 7 5 NA 15 IBOA = isobornyl acrylate; IDA = isodecyl acrylate; PEA = 2-phenoxyethyl acrylate; HDDA = hexane diol diacrylate; TrPGDA = tripropyleneglycol diacrylate; TMPTA = trimethyolpropane triacrylate; TMPEOTA = trimethyolpropane ethoxytriacrylate. Note: the solid photoinitiators were dissolved in liquid monomers (by weight ratio), heated in oven (50 – 60°C) and mixed. Samples were then kept at room temperature for 24 hours. If no recrystallization occurred, results were then recorded. Only 5% increments of photoinitiators were employed in the study. For example the solubility of IRGACURE 907 in IBOA is 35% which means that its solubility is above 35% but below 40%. Thermal Gravimetric Analysis (TGA in N2 at 10°C/min) 300 200 150 100 5% wt loss 50 10% wt loss 15% wt loss IRGACURE 784 IRGACURE 2100 IRGACURE 2022 IRGACURE 819 DAROCUR 4265 DAROCUR TPO IRGACURE 1300 IRGACURE 907 IRGACURE 369 IRGACURE 651 IRGACURE 754 DAROCUR MBF IRGACURE 2959 DAROCUR 1173 IRGACURE 500 0 IRGACURE 184 Temperature °C 250 Surface cure, co-initiator Intermediate Coat Acrylated Wood Top and Intermediate Coat Wood Fillers Clear Top Coats on Plastic and Metal Pigmented Top Coats on Plastic and Metal ● ❍ ● ● ❍ ● ❍ ● ● ❍ ● ● ❍ ● ❍ ❍ ❍ ● ❍ ● ● ❍ ❍ ● ❍ ● Dispersions for Facades IRGACURE 250 IRGACURE 784 IRGACURE 2100 IRGACURE 2022 IRGACURE 819 DW IRGACURE 819 DAROCUR 4265 DAROCUR TPO ● ❍ ❍ UV Powder Coatings IRGACURE 1300 Through cure, pigmented systems for pigment systems UPES Wood Top and IRGACURE 907 IRGACURE 369 IRGACURE 651 DAROCUR MBF IRGACURE 2959 DAROCUR 1173 IRGACURE 754 IRGACURE 500 IRGACURE 184 UV Curing Applications ❍ ❍ ● ● ● ❍ ● ● ● ❍ ● ❍ ❍ ❍ ❍ ● ● ● ● ● ● ❍ ❍ ● ● ● ● ● ● ❍ Adhesives ● Glass Fiber Composites ● ❍ ● ❍ ❍ Gel Coats ● ❍ ❍ ❍ ❍ ❍ ❍ Etch Resists for PCB ● ● ● ❍ ● Solder Masks ❍ ● ● ❍ ● ❍ Epoxy Resists ● Flexo Printing Plates ❍ ❍ Laser Direct Imaging ● Offset Printing Plates Offset Inks ❍ ❍ ❍ ● ● ● ❍ ❍ ● ● ● Screen Inks ● ❍ ❍ ● ● ❍ ❍ ❍ ● ● ● ● ❍ ❍ ❍ ● ● ● ❍ ❍ ● ● ● ● ● ● Flexo Inks Inkjet Inks Over Print Varnishes ● ● ● ❍ ❍ ❍ ● Cationic Polymerization Thick Sections Polymerization UV Stabilized Clear Coatings ● Water-based UV ● Formulations Xi- and Xn-free Applications Low Volatility, Low Odor ● recommended application ❍ possible application ● ❍ ❍ ❍ ● ❍ ● ❍ ● ● ● ● ● ● ● ● ❍ ❍ ● ❍ ❍ ● ● ❍ ● ● ● ● ❍ ❍ ● ● ● ● Key products, surface cure Absorption Spectra 0.001% (Acetonitrile) Wavelength (nm) 1.2 Absorbance 1.0 0.8 0.6 IRGACURE 2959 0.4 DAROCUR 1173 0.2 IRGACURE 184 IRGACURE 754 0.0 200 220 240 260 280 300 320 Key products, a-Amino Ketones Absorption Spectra 0.001% (Acetonitrile) 340 Wavelength (nm) 1.6 1.4 Absorbance 1.2 1.0 0.8 0.6 0.4 IRGACURE 369 0.2 IRGACURE 907 IRGACURE 1300 0.0 200 220 240 260 280 300 320 340 360 Key products, through cure Absorption Spectra 0.1% (Acetonitrile) 380 Wavelength (nm) 3 Absorbance 2.5 2 1.5 IRGACURE 819 1 IRGACURE 2022 0.5 DAROCUR TPO IRGACURE 2100 0 300 320 340 360 380 400 420 440 IRGACURE 184 % in Acetonitrile Wavelength (nm) 3 2.5 2.5 Absorbance Absorbance DAROCUR 1173 % in Acetonitrile 3 2 1.5 1 0.5 240 260 280 300 320 340 360 380 400 420 IRGACURE 754 % in Acetonitrile 440 460 1 200 220 480 500 3 2.5 2.5 2 1.5 1 240 260 280 300 320 340 360 380 400 420 IRGACURE 500 % in Acetonitrile Wavelength (nm) 3 Absorbance Absorbance 1.5 0 200 220 0.5 440 460 480 500 Wavelength (nm) 2 1.5 1 0.5 0 0 200 220 240 260 280 300 320 340 360 380 400 420 IRGACURE 369 % in Acetonitrile 440 460 200 220 480 500 3 2.5 2.5 2 1.5 1 240 260 280 300 320 340 360 380 400 420 IRGACURE 907 % in Acetonitrile Wavelength (nm) 3 Absorbance Absorbance 2 0.5 0 0.5 440 460 480 500 Wavelength (nm) 2 1.5 1 0.5 0 0 200 220 240 260 280 300 320 340 360 380 400 420 IRGACURE 1300 % in Acetonitrile 440 460 200 220 480 500 3 2.5 2.5 2 1.5 1 240 260 280 300 320 340 360 380 400 420 IRGACURE 819 % in Acetonitrile Wavelength (nm) 3 Absorbance Absorbance Wavelength (nm) 0.5 440 460 480 500 Wavelength (nm) 2 1.5 1 0.5 0 0 200 220 240 260 280 300 320 340 360 380 400 420 IRGACURE 250 % in Acetonitrile 440 460 200 220 480 500 240 260 280 300 320 340 360 380 400 420 IRGACURE 784 % in 1-Methyl-2-pyrrolidone (NMP) Wavelength (nm) 1.0 440 460 480 500 Wavelength (nm) 3.5 3 0.8 Absorbance Absorbance 2.5 0.6 0.4 2 1.5 1 0.2 0.5 0.0 0 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 250 300 350 400 450 0.10 500 0.010 550 600 0.001 Chemical Structures IRGACURE 184 O C DAROCUR TPO IRGACURE 2959 O CH3 OH O HO C OH O O C P CH3 DAROCUR 1173 C C OH C CH3 C O CH3 C IRGACURE 907 IRGACURE 369 O O N O CH3 CH3 O CH3 C S N C H 3C CH3 H 3C O O IRGACURE 651 CH3 O C IRGACURE 500 O + OH C DAROCUR MBF O DAROCUR BP O O CH3 N O CH3 O IRGACURE 784 IRGACURE 1300 O N O CH3 C N CH3 CH3 + O CH3 C O H3C IRGACURE 819 and IRGACURE 819 DW O O O C C P F N F Ti F O F N IRGACURE 250 DAROCUR 4265 + O O C P O CH3 + C OH CH3 F F F P F - F F Please note that Ciba® IRGACURETM and Ciba® DAROCURTM are registered trademarks of Ciba Specialty Chemicals Inc. Head office Ciba Specialty Chemicals Inc. PO Box CH-4002 Basel Switzerland www.cibasc.com S AN D s e la ys Au IN KS e iv ot om t P ing ag k ac le &E ics on ctr CS STI PLA s nic oard tro Coatings B ircuit lec sp ag or Di COA TIN G ed C roe St Mineral Slurry Photo Print Mic n tio ma or Inf W oo Po Tra wd d nsp e r ort ati on Indu stria Archit l ecture /Deco rative NG Digit al Im aging Pub lica t ion Pa ck ag Sp in g ec ia lty IMAG I Optical Fiber E EL ERIAL MAT C I N RO CT l ng ica oldi ctr &M Ele d l o seh Hou Pipes ction & ru st Con Fibers Edition 2003 Copyright © 2003 Ciba Specialty Chemicals Inc. All rights reserved. All product names in capital letters are either registered or pending trademarks and property of Ciba Specialty Chemicals. IMPORTANT: The following supersedes Buyer’s documents. SELLER MAKES NO REPRESENTATION OR WARRANTY, EXPRESS OR IMPLIED, INCLUDING OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No statements herein are to be construed as inducements to infringe any relevant patent. Under no circumstances shall Seller be liable for incidental, consequential or indirect damages for alleged negligence, breach of warranty, strict liability, tort or contract arising in connection with the product(s). Buyer’s sole remedy and Seller’s sole liability for any claims shall be Buyer’s purchase price. Data and results are based on controlled or lab work and must be confirmed by Buyer by testing for its intended conditions of use. The product(s) has (have) not been tested for, and is (are) therefore not recommended for, uses for which prolonged contact with mucous membranes, abraded skin, or blood is intended; or for uses for which implantation within the human body is intended. Please note that products may differ from country to country. If you have any queries, kindly contact your local Ciba Specialty Chemicals representative. Further information at website: http://www.cibasc.com/coatingeffects g-48/2003 October, Printed in Switzerland Ciba Specialty Chemicals is a member of: Ecological and Toxicological Association of Dyes and Organic Pigments Manufacturers) Value beyond chemistry