2000Series - EF Johnson Technologies

Transcription

2000Series - EF Johnson Technologies
2000
Series
SERVICE
MANUAL
LTR ® REPEATER
LTR ®
Viking® VX
2008 Repeater
Part Number 001-2008-204NR
January 2003
Supercedes 001-2008-203
2008 VIKING® VX
800 MHz
LTR® REPEATER
Part No. 242-2008-232 (75 Watts)
Part No. 242-2008-234 (175 Watts)
Copyright© 2003 by the EFJohnson Company
EFJohnson Company, which was founded in 1923, designs, manufactures, and markets radio
communication products, systems, and services worldwide. EFJohnson produces equipment
for land mobile radio and mobiletelephone services which include business, industrial,
government, public safety, and personal users.
Viking Head/EFJohnson logo and LTR® are trademarks of the EFJohnson Company. All
other company and/or product names used in this manual are trademarks and/or registered
trademarks of their respective manufacturer.
Information in this manual is subject to change without notice.
SAFETY INFORMATION
LAND MOBILE PRODUCT WARRANTY
The manufacturer’s warranty statement for this product is available from your product supplier or from the
EFJohnson Company, 299 Johnson Avenue, Box 1249, Waseca, MN 56093-0514. Phone (507) 835-6222.
SAFETY INFORMATION
The FCC has adopted a safety standard for human exposure to RF energy. Proper operation of this repeater under
normal conditions results in user exposure to RF energy below the Occupational Safety and Health Act and
Federal Communication Commission limits.
•
DO NOT allow the antenna to touch or come in very close proximity with the eyes, face, or any exposed body
parts while the repeater is transmitting.
•
To comply with FCC RF exposure limits, DO NOT operate the transmitter of a stationary radio (base station or
marine radio) when a person is within four (4) meters of the antenna.
•
DO NOT operate the repeater in explosive or flammable atmospheres. The transmitted repeater energy could
trigger blasting caps or cause an explosion.
•
DO NOT operate the repeater without the proper antenna installed.
•
DO NOT allow children to operate transmitter equipped repeater equipment.
NOTE: The above warning list is not intended to include all hazards that may be encountered when using this
repeater.
This device complies with Part 15 of the FCC rules. Operation is subject to the condition that this device does not
cause harmful interference. In addition, changes or modification to this equipment not expressly approved by E. F.
Johnson could void the user’s authority to operate this equipment (FCC rules, 47CFR Part 15.19).
The information in this document is subject to change without notice. The EFJohnson Company will not be
liable for any misunderstanding due to misinformation or errors found in this document.
Part No. 001-2008-204NR
Revised January 2003
ii
TABLE OF CONTENTS
TABLE OF CONTENTS
1
INTRODUCTION AND OPERATION
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
SCOPE OF MANUAL . . . . . . . . . . . . . . . . . . . . 1-1
REPEATER DESCRIPTION . . . . . . . . . . . . . . 1-1
REPEATER IDENTIFICATION . . . . . . . . . . . . 1-1
MODEL NUMBER BREAKDOWN . . . . . . . . . 1-1
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . 1-2
FACTORY CUSTOMER SERVICE . . . . . . . .1-2
FACTORY RETURNS . . . . . . . . . . . . . . . . . . .1-3
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . 1-3
INTERNET HOME PAGE . . . . . . . . . . . . . . . . . 1-3
SOFTWARE UPDATES/REVISIONS . . . . . . 1-3
REPEATER OPERATION . . . . . . . . . . . . . . . . 1-4
Main Processor Card (MPC) . . . . . . . . . . . . . . . 1-4
Main Audio Card (MAC) . . . . . . . . . . . . . . . . . . 1-5
Interface Alarm Card (IAC) . . . . . . . . . . . . . . . . 1-5
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.13 REPEATER INFORMATION . . . . . . . . . . . . . .1-7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Home Repeaters . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Inter-Repeater Data Communication . . . . . . . . . 1-7
Mobile Transceivers . . . . . . . . . . . . . . . . . . . . . . 1-7
1.14 REPEATER DATA BUS SIGNALING . . . . . . 1-7
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Mobile Data Message Order. . . . . . . . . . . . . . . . 1-7
ID Validator Operation. . . . . . . . . . . . . . . . . . . . 1-8
2
3.2
3.3
3.4
3.5
INSTALLATION
2.1
2.2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . 2-1
SITE PREPARATION AND ANTENNA
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3
ENVIRONMENT. . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4
VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.5
AC POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.6
BATTERY BACKUP . . . . . . . . . . . . . . . . . . . . . 2-2
2.7
800W POWER SUPPLY . . . . . . . . . . . . . . . . . 2-2
2.8
GROUNDING . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.9
UNPACKING AND INSPECTION. . . . . . . . . . 2-5
2.10 REPEATER DATA BUS INSTALLATION . .2-6
MPC Data Bus Switch Settings . . . . . . . . . . . . . 2-6
MPC Data Bus Jumper Settings . . . . . . . . . . . . . 2-7
2.11 CONNECTING RECEIVE AND TRANSMIT
ANTENNAS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
3
SOFTWARE DESCRIPTION
3.1
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Programming and Alignment Software . . . . . . . 3-1
3.6
3.7
iii
Computer Description. . . . . . . . . . . . . . . . . . . . . 3-1
EEPROM Data Storage. . . . . . . . . . . . . . . . . . . . 3-1
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Command Line Options . . . . . . . . . . . . . . . . . . . 3-2
Help F1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Minimum Free Memory Required . . . . . . . . . . . 3-4
DOS Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
FILE MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Save. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Save As . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
New . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Print Configuration . . . . . . . . . . . . . . . . . . . . . . . 3-5
DOS Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
About. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Quit (ALT X) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
EDIT MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Setup Parameters. . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Select Repeater . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Alarm Configuration. . . . . . . . . . . . . . . . . . . . . . 3-7
Repeater Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Delete Repeater. . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Telephone Parameters. . . . . . . . . . . . . . . . . . . . . 3-9
TRANSFER MENU . . . . . . . . . . . . . . . . . . . . . .3-9
Read Setup Parameters . . . . . . . . . . . . . . . . . . . . 3-9
Write Setup Parameters. . . . . . . . . . . . . . . . . . . . 3-9
Read/Write TIC Calibration Data . . . . . . . . . . . . 3-9
HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
HSDB Monitor . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Receive/Transmit Data . . . . . . . . . . . . . . . . . . . 3-10
RF Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Revision/Version. . . . . . . . . . . . . . . . . . . . . . . . 3-10
Mode Select . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
TEST MENU . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Full Repeater. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
UTILITIES MENU . . . . . . . . . . . . . . . . . . . . . . .3-11
COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
User Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
4
PROGRAMMING PROCEDURE
4.1
4.2
4.3
CREATING A NEW FILE . . . . . . . . . . . . . . . . .4-1
ADDING A REPEATER TO A FILE . . . . . . . .4-1
READING OR CHANGING REPEATER
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . .4-1
Part No. 001-2008-204NR
Revised January 2003
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT’D)
5
CIRCUIT DESCRIPTION
5.1
RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Regulated Voltage Supplies . . . . . . . . . . . . . . . . 5-1
Helical Filter, RF Amplifier . . . . . . . . . . . . . . . . 5-1
First Mixer, Crystal Filter . . . . . . . . . . . . . . . . . . 5-1
IF Amplifier, Crystal Filter . . . . . . . . . . . . . . . . . 5-1
Second Mixer/Detector . . . . . . . . . . . . . . . . . . . . 5-2
Wideband Audio Amplifier . . . . . . . . . . . . . . . . 5-3
RSSI Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Active Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Lock Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
RF Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
EXCITER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
VCO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
VCO and TCXO Frequency Modulation . . . . . . 5-6
Active Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Synthesizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Buffer Amplifier (Q403/Q404). . . . . . . . . . . . . . 5-8
Buffer Amplifier (Q406/Q407). . . . . . . . . . . . . . 5-9
Lock Detect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Buffer Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
RF Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
75W POWER AMPLIFIER . . . . . . . . . . . . . . . .5-9
Amplifier/Predriver. . . . . . . . . . . . . . . . . . . . . . . 5-9
Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Final Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Power Detectors . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Thermal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Forward/Reverse Power Detect, Circulator,
Low-Pass Filter. . . . . . . . . . . . . . . . . . . . . . . 5-10
175W POWER AMPLIFIER . . . . . . . . . . . . . .5-11
Gain Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Final Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Power Detectors . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Thermal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Forward/Reverse Power Detect, Circulator,
Low-Pass Filter. . . . . . . . . . . . . . . . . . . . . . . 5-11
RF INTERFACE BOARD . . . . . . . . . . . . . . . .5-12
Power Connector. . . . . . . . . . . . . . . . . . . . . . . . 5-12
Signal Connector (J101) . . . . . . . . . . . . . . . . . . 5-12
Fan Connector (J104) . . . . . . . . . . . . . . . . . . . . 5-14
Power Amplifier Connections. . . . . . . . . . . . . . 5-14
Exciter Connector (J102) . . . . . . . . . . . . . . . . . 5-16
Receiver Connector (J103) . . . . . . . . . . . . . . . . 5-17
5.2
5.3
5.4
5.5
Revised January 2003
Part No. 001-3008-204NR
5.6
800W POWER SUPPLY . . . . . . . . . . . . . . . . 5-19
Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Power Factor Correction . . . . . . . . . . . . . . . . . . 5-19
Main Pulse Width Modulator . . . . . . . . . . . . . . 5-19
Synchronizing Circuits . . . . . . . . . . . . . . . . . . . 5-21
Fan and Thermal Shutdown. . . . . . . . . . . . . . . . 5-21
+15V Converter . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
+5V Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
-5V Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Power Supply Repair and Alignment . . . . . . . . 5-22
5.7
BATTERY BACK-UP MODULE. . . . . . . . . . 5-23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Reverse Battery Protection . . . . . . . . . . . . . . . . 5-24
Engaging the Relay . . . . . . . . . . . . . . . . . . . . . . 5-24
Over/Undervoltage Shutdown . . . . . . . . . . . . . . 5-24
BBM Fan Control . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.8
CARD RACK . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.9
EXTERNAL CONNECTOR BOARD . . . . . . 5-26
5.10 MAIN PROCESSOR CARD . . . . . . . . . . . . . 5-27
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Main Controller Microprocessor (U27) . . . . . . . 5-27
High Speed Data Bus Microprocessor (U13) . . 5-28
Chip Select Decoders (U15/U4) . . . . . . . . . . . . 5-29
P1 Signal Connector . . . . . . . . . . . . . . . . . . . . . 5-29
J1 Computer Connector . . . . . . . . . . . . . . . . . . . 5-30
J2 Memory Select . . . . . . . . . . . . . . . . . . . . . . . 5-30
J3 Baud Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
S2/S3 HSDB Settings . . . . . . . . . . . . . . . . . . . . 5-30
J4 EPROM Memory Loading . . . . . . . . . . . . . . 5-30
J5 HSDB Speed . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
J6 Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
5.11 MAIN AUDIO CARD. . . . . . . . . . . . . . . . . . . . 5-30
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
AUdio/Data Microprocessor (U111) . . . . . . . . . 5-31
Receive Audio . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Receive Squelch Circuitry . . . . . . . . . . . . . . . . . 5-32
Receive Data Circuitry. . . . . . . . . . . . . . . . . . . . 5-32
Receive Audio Processing . . . . . . . . . . . . . . . . . 5-32
Voter Audio . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Compandor Option . . . . . . . . . . . . . . . . . . . . . . 5-33
Transmit Audio . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Transmit Audio Processing . . . . . . . . . . . . . . . . 5-33
Transmit Data And CWID Processing. . . . . . . . 5-34
P101 Signaling Connector . . . . . . . . . . . . . . . . . 5-34
P100 External Outputs . . . . . . . . . . . . . . . . . . . . 5-35
J100 A D Level Test Point. . . . . . . . . . . . . . . . . 5-36
J101 Speaker/Microphone . . . . . . . . . . . . . . . . . 5-36
J102 Local Microphone . . . . . . . . . . . . . . . . . . . 5-36
J103 Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
J104 External Speaker . . . . . . . . . . . . . . . . . . . . 5-36
J105 Watch Dog. . . . . . . . . . . . . . . . . . . . . . . . . 5-36
J106 Tx Data Path . . . . . . . . . . . . . . . . . . . . . . . 5-36
A301 Compandor Connections . . . . . . . . . . . . . 5-36
iv
TABLE OF CONTENTS
5.12 INTERFACE ALARM CARD . . . . . . . . . . . . .5-36
Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Alarm Indicators . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Alarm Functions . . . . . . . . . . . . . . . . . . . . . . . . 5-37
P500 Signaling Connector . . . . . . . . . . . . . . . . 5-38
P501 External Outputs . . . . . . . . . . . . . . . . . . . 5-40
J500 A D Level Test Point . . . . . . . . . . . . . . . . 5-41
J501 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
J502 +15V . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
J505 Squelch Enable Output . . . . . . . . . . . . . . 5-41
6
ALIGNMENT AND TEST PROCEDURE
6.1
PRELIMINARY . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Testing Software. . . . . . . . . . . . . . . . . . . . . . . . . 6-1
RECEIVER ALIGNMENT . . . . . . . . . . . . . . . . . 6-1
Pretest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Voltage Measurements . . . . . . . . . . . . . . . . . . . . 6-1
Program Tune-Up Channel. . . . . . . . . . . . . . . . . 6-1
Receiver Frequency Adjust . . . . . . . . . . . . . . . . 6-2
VCO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Front End Adjustments. . . . . . . . . . . . . . . . . . . . 6-2
Audio Distortion . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
EXCITER ALIGNMENT . . . . . . . . . . . . . . . . . . 6-4
Pretest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Voltage Measurements . . . . . . . . . . . . . . . . . . . . 6-4
Program Tune-Up Channel. . . . . . . . . . . . . . . . . 6-4
VCO Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
TCXO Frequency Adjust . . . . . . . . . . . . . . . . . . 6-5
Transmit Modulation Adjust . . . . . . . . . . . . . . . 6-5
75W POWER AMPLIFIER ALIGNMENT . . . 6-7
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Driver Tuning And Limit Adjustments . . . . . . . 6-7
Reflected Power Adjust . . . . . . . . . . . . . . . . . . 6-10
175W POWER AMPLIFIER ALIGNMENT .6-10
Pretest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Power Input Adjust. . . . . . . . . . . . . . . . . . . . . . 6-10
Pre-Driver Power Limit Adjustment . . . . . . . . 6-10
Reflected Power Adjust . . . . . . . . . . . . . . . . . . 6-10
FULL REPEATER ALIGNMENT . . . . . . . . . 6-13
Performance Test Program . . . . . . . . . . . . . . . . 6-13
Repeater Setup . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Transmitter Test/Adjustments . . . . . . . . . . . . . 6-13
Receiver Tests/Adjustment. . . . . . . . . . . . . . . . 6-13
Transmit Audio/Data Level Adjustments. . . . . 6-15
Voter Audio Level Adjustment . . . . . . . . . . . . 6-16
Audio/Data Level Adjustments . . . . . . . . . . . . 6-17
Repeater Operation . . . . . . . . . . . . . . . . . . . . . . 6-17
BATTERY BACKUP TESTS . . . . . . . . . . . . .6-19
Visual Check . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Battery Revert Test. . . . . . . . . . . . . . . . . . . . . . 6-19
6.2
6.3
6.4
6.5
6.6
6.7
6.8
BATTERY CHARGER SECTION . . . . . . . . 6-20
7
SERVICING
7.1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . .
Periodic Checks. . . . . . . . . . . . . . . . . . . . . . . . . .
Surface-Mounted Components . . . . . . . . . . . . . .
Schematic Diagrams And Component Layouts .
Replacement Parts List . . . . . . . . . . . . . . . . . . . .
TCXO Modules Not Serviceable . . . . . . . . . . . .
SYNTHESIZER SERVICING . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TCXO Module. . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage Controlled Oscillator (VCO) . . . . . . . . .
Internal Prescaler . . . . . . . . . . . . . . . . . . . . . . . . .
Calculating “N” And “A” Counter Divide
Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECEIVER SERVICING . . . . . . . . . . . . . . . . .
TRANSMITTER SERVICING . . . . . . . . . . . . .
POWER SUPPLY SERVICING . . . . . . . . . . .
CHIP COMPONENT IDENTIFICATION . . . .
Ceramic Chip Capacitors. . . . . . . . . . . . . . . . . . .
Tantalum Chip Capacitors. . . . . . . . . . . . . . . . . .
Chip Inductors . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chip Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chip Transistors and Diodes . . . . . . . . . . . . . . . .
BERYLLIUM PRODUCT WARNING . . . . . .
GRAFOIL REPLACEMENT PROCEDURE .
7.2
7.3
7.4
7.5
7.6
7.7
7.8
8
7-1
7-1
7-1
7-1
7-1
7-1
7-1
7-1
7-2
7-2
7-2
7-3
7-3
7-3
7-3
7-3
7-3
7-5
7-5
7-5
7-6
7-6
7-6
PARTS LIST
800 MHz LTR 75W Repeater . . . . . . . . . . . . . . . 8-1
800 MHz LTR 175W Repeater . . . . . . . . . . . . . . 8-1
Receiver/Transmitter Module . . . . . . . . . . . . . . . 8-1
Transceiver Mechanical . . . . . . . . . . . . . . . . . . . 8-1
800 MHz Receiver Board . . . . . . . . . . . . . . . . . . 8-1
Receive VCO 800 MHz . . . . . . . . . . . . . . . . . . . 8-5
Exciter Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Transmit VCO 800 MHz. . . . . . . . . . . . . . . . . . . 8-7
75W PA/RFIB Assembly . . . . . . . . . . . . . . . . . . 8-7
75W Power Amplifier Mechanical . . . . . . . . . . . 8-8
75-Watt Power Amplifier Board . . . . . . . . . . . . . 8-8
175W PA/RFIB Assembly . . . . . . . . . . . . . . . . 8-10
175W Power Amplifier Mechanical . . . . . . . . . 8-11
175-Watt Power Amplifier . . . . . . . . . . . . . . . . 8-11
Forward/Reverse Pwr Detector . . . . . . . . . . . . 8-13
RF Interface Board (RFIB) . . . . . . . . . . . . . . . . 8-14
Repeater Enclosure Assembly. . . . . . . . . . . . . . 8-17
Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
External Connector Board . . . . . . . . . . . . . . . . . 8-18
DC Filter Board Assembly . . . . . . . . . . . . . . . . 8-18
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
Thermal Sensor Board. . . . . . . . . . . . . . . . . . . . 8-24
AC Filter Board . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
v
Part No. 001-2008-204NR
Revised January 2003
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT’D)
Battery Back-Up Kit . . . . . . . . . . . . . . . . . . . . .
10-Ft Battery Backup Cable Assy. . . . . . . . . . .
Main Processor Card (MPC). . . . . . . . . . . . . . .
Main Audio Card (MAC) . . . . . . . . . . . . . . . . .
Interface Alarm Card . . . . . . . . . . . . . . . . . . . .
Repeater Enclosure (Part 1 of 4) . . . . . . . . . . . .
Repeater Enclosure (Part 2 of 4) . . . . . . . . . . . .
Repeater Enclosure (Part 3 of 4) . . . . . . . . . . . .
Repeater Enclosure (Part 4 of 4) . . . . . . . . . . . .
RF Assembly (Part 1 of 5) . . . . . . . . . . . . . . . .
RF Assembly (Part 2 of 5) . . . . . . . . . . . . . . . .
RF Assembly (Part 3 of 5) . . . . . . . . . . . . . . . .
RF Assembly (Part 4 of 5) . . . . . . . . . . . . . . . .
RF Assembly (Part 5 of 5) . . . . . . . . . . . . . . . .
Power Supply Assembly (Part 1 of 2). . . . . . . .
Power Supply Assembly (Part 2 of 2). . . . . . . .
9
LIST OF TABLES
8-24
8-26
8-26
8-28
8-34
7-37
7-38
7-39
7-39
7-40
7-41
7-42
7-43
7-44
7-45
7-46
1-1
1-2
2-1
2-2
4-1
7-1
7-2
LIST OF FIGURES
1-1
1-2
1-3
1-4
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
3-1
3-2
3-3
3-4
3-5
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
SCHEMATICS AND PC BOARD
LAYOUTS
Basing Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Repeater Interconnect Schematic . . . . . . . . . . . . 9-2
Backplane Schematic . . . . . . . . . . . . . . . . . . . . . 9-3
Backplane Board . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
RF Interface Schematic. . . . . . . . . . . . . . . . . . . . 9-5
RF Interface Board . . . . . . . . . . . . . . . . . . . . . . . 9-6
Receiver Schematic. . . . . . . . . . . . . . . . . . . . . . . 9-7
Receiver Board . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Receive/Transmit VCO. . . . . . . . . . . . . . . . . . . . 9-9
Exciter Schematic . . . . . . . . . . . . . . . . . . . . . . . 9-10
Exciter Board . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
75W Power Amplifier Schematic . . . . . . . . . . . 9-12
75W Power Amplifier Board . . . . . . . . . . . . . . 9-13
175W Power Amplifier Schematic . . . . . . . . . . 9-14
175W Power Amplifier Board . . . . . . . . . . . . . 9-15
175W Forward/Reverse Power Board . . . . . . . 9-16
Main Processor Card Schematic (1 of 2) . . . . . 9-17
Main Processor Card Schematic (2 of 2) . . . . . 9-18
Main Processor Card. . . . . . . . . . . . . . . . . . . . . 9-19
Main Audio Card Schematic (1 of 3) . . . . . . . . 9-20
Main Audio Card Schematic (2 of 3) . . . . . . . . 9-21
Main Audio Card Schematic (3 of 3) . . . . . . . . 9-22
Main Audio Card (Side 1). . . . . . . . . . . . . . . . . 9-23
Main Audio Card (Side 2). . . . . . . . . . . . . . . . . 9-24
Interface Alarm Card Schematic. . . . . . . . . . . . 9-25
Interface Alarm Card . . . . . . . . . . . . . . . . . . . . 9-26
Power Supply Schematic . . . . . . . . . . . . . . . . . 9-27
Power Supply Board Top View . . . . . . . . . . . . 9-28
Power Supply Board Bottom View. . . . . . . . . . 9-29
DC Filter Board. . . . . . . . . . . . . . . . . . . . . . . . . 9-30
Power Supply Battery Backup Bd Schematic. . 9-31
Power Supply Battery Backup Board . . . . . . . . 9-32
Revised January 2003
Part No. 001-3008-204NR
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Active Repeater Alarms . . . . . . . . . . . . . . . . . . . 1-6
Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Over Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Repeater Setup Parameters . . . . . . . . . . . . . . . . . 4-2
Ceramic Chip Cap Identification . . . . . . . . . . . . 7-6
Chip Inductor Identification . . . . . . . . . . . . . . . . 7-6
vi
Repeater Identification. . . . . . . . . . . . . . . . . . . . 1-1
Part Number Breakdown . . . . . . . . . . . . . . . . . . 1-1
Repeater Front View (With Cover Removed) . . 1-4
Repeater Back View . . . . . . . . . . . . . . . . . . . . . 1-4
Battery Backup Connector. . . . . . . . . . . . . . . . . 2-2
Temperature Sensor Cable. . . . . . . . . . . . . . . . . 2-2
Power Cable Connector And Schematic . . . . . . 2-3
Rack Mounted Repeaters . . . . . . . . . . . . . . . . . . 2-5
5-Channel Combining System . . . . . . . . . . . . . . 2-6
MPC Data Bus Switches . . . . . . . . . . . . . . . . . . 2-6
RJ-11 To BNC MPC Jumpers . . . . . . . . . . . . . . 2-7
Antenna Connections. . . . . . . . . . . . . . . . . . . . . 2-7
RJ-11 To BNC Adapter Module . . . . . . . . . . . . 2-7
Single Repeater Installation . . . . . . . . . . . . . . . . 2-8
Two-Repeater Installation . . . . . . . . . . . . . . . . . 2-8
Three Or More Repeaters Installation . . . . . . . . 2-9
Mixed Viking VX Repeater Installation . . . . . 2-10
Mixed Viking VX And CR1010 Installation. . 2-11
Programming Cable . . . . . . . . . . . . . . . . . . . . . . 3-1
Main Screen and Menu Flowchart. . . . . . . . . . . 3-3
Edit Menu Flowchart . . . . . . . . . . . . . . . . . . . . . 3-6
Hardware Menu Flowchart . . . . . . . . . . . . . . . . 3-9
Test Programming Flowchart . . . . . . . . . . . . . 3-12
Receiver Block Diagram . . . . . . . . . . . . . . . . . . 5-2
U202 Block Diagram . . . . . . . . . . . . . . . . . . . . . 5-2
Synthesizer Block Diagram . . . . . . . . . . . . . . . . 5-4
Exciter Block Diagram . . . . . . . . . . . . . . . . . . . 5-8
75W Power Amplifier Block Diagram . . . . . . 5-10
Power Amplifier Block Diagram. . . . . . . . . . . 5-12
RF Interface Board Block Diagram . . . . . . . . . 5-18
Power Supply Block Diagram . . . . . . . . . . . . . 5-20
No Load Charge Voltage vs. Temperature . . . 5-24
Backplane Connectors . . . . . . . . . . . . . . . . . . . 5-25
External Connector Board . . . . . . . . . . . . . . . . 5-26
U27 Block Diagram . . . . . . . . . . . . . . . . . . . . . 5-28
4 I/O J1 Alarm Outputs . . . . . . . . . . . . . . . . . . 5-37
4 I/O J2 Alarm Outputs . . . . . . . . . . . . . . . . . . 5-37
S500-S503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Alarm Example . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Main Processor Card Block Diagram . . . . . . . 5-43
TABLE OF CONTENTS
5-18
5-19
5-20
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
Main Audio Card Logic Block Diagram . . . . . 5-44
Main Audio Card Audio Block Diagram . . . . . 5-45
Interface Alarm Card Block Diagram . . . . . . . 5-46
Receiver Alignment Points. . . . . . . . . . . . . . . . . 6-2
Receiver Test Setup . . . . . . . . . . . . . . . . . . . . . . 6-3
Exciter Alignment Points . . . . . . . . . . . . . . . . . . 6-5
Exciter Test Setup. . . . . . . . . . . . . . . . . . . . . . . . 6-6
75W Power Amplifier Alignment Points . . . . . . 6-8
75W RF Interface Board Alignment Points . . . . 6-8
75W Power Amplifier Test Setup . . . . . . . . . . . 6-9
175W Power Amplifier Alignment Points . . . . 6-11
175W RF Interface Board Alignment Points . . 6-11
175W Power Amplifier Test Setup . . . . . . . . . 6-12
S100 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6-12
6-13
6-14
6-15
6-16
6-17
6-18
6-19
7-1
7-2
7-3
7-4
7-5
vii
New HSDB Switch Settings . . . . . . . . . . . . . . 6-17
Old HSDB Switch Settings . . . . . . . . . . . . . . . 6-18
J2 Terminal Block . . . . . . . . . . . . . . . . . . . . . . 6-18
Battery Revert Test Setup . . . . . . . . . . . . . . . . 6-18
Battery Charger Test Setup . . . . . . . . . . . . . . . 6-20
MAC Alignment Points Diagram . . . . . . . . . . 6-21
Main Processor Card Alignment Points Diag. 6-22
Interface Alarm Card Alignment Points Diag. 6-23
Lock Detect Waveform . . . . . . . . . . . . . . . . . . . 7-2
Modulus Control Waveform . . . . . . . . . . . . . . . 7-2
Power Supply Rear View . . . . . . . . . . . . . . . . . 7-4
Power Supply Front View . . . . . . . . . . . . . . . . . 7-4
3-Digit Resistor . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Part No. 001-2008-204NR
Revised January 2003
TABLE OF CONTENTS
TABLE OF CONTENTS (CONT’D)
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Revised January 2003
Part No. 001-3008-204NR
viii
INTRODUCTION AND OPERATION
SECTION 1 INTRODUCTION AND OPERATION
1.1 SCOPE OF MANUAL
1.4 MODEL NUMBER BREAKDOWN
This service manual provides installation, operation, programming, service, and alignment information
for the Viking® VX LTR® Repeater, Part No.
242-2008-232/234.
The following breakdown shows the part number
scheme used for the Viking VX.
242-200 X- 2 3 X
8 = 800 MHz
9 = 900 MHz
1.2 REPEATER DESCRIPTION
2 = 75W
4 = 175W
3 = 800-900 MHz
The VIKING VX repeater is designed for operation in a EFJohnson LTR system. It operates on the
800 MHz channels from 851-869 MHz (repeater
transmit). The repeater receive frequencies are 45
MHz below these frequencies (806-824 MHz).
Channel spacing is 25 kHz and RF power output is
adjustable from 25 to 75 watts (Part No. 242-2008232) or 75-175W (Part No. 242-2008-234) with the
high power amplifier.
The accessories available for the Viking VX LTR
repeater are listed in Table 1-1. A brief description of
some of these accessories follows.
This repeater is modular in design for ease of
service. There are separate assemblies for the logic
cards, receiver, exciter, power amplifier and power
supply sections.
2000 Series Service Kit- This kit includes an extender
card, extender cables, TIC bias cable and programming
cable. These items are used when tuning the repeater
and while troubleshooting.
This repeater is programmed with a laptop or
personal computer using the repeater software, Part
No. 023-9998-297.
Battery Backup Option - This option includes the
+26V DC battery backup module that resides in the
power supply and the necessary interconnect cabling to
connect the repeater to the batteries (see Section 2.6).
VIKING VX
Figure 1-2 Part Number Breakdown
1.5 ACCESSORIES
Companding Module - This enhances the receive and
transmit audio when used in conjunction with the Telephone Interface Card (TIC).
1.3 REPEATER IDENTIFICATION
Three Foot Cable - This is a 3’ RG-58 coax cable with
BNC male connectors for the HSDB (High Speed Data
Bus).
The repeater identification number is printed on a
label that is affixed to the inside of the repeater
cabinet. The following information is contained in that
number:
Repeater Revision
ID
Letter
20XXX
Manufacture
Date
Plant
Warranty
Number
24 2
A
12345
A
Week
Year
Six Foot Cable - This is a 6’ RG-58 coax cable with
BNC male connectors for the HSDB (High Speed Data
Bus).
Custom Frequency - This is a factory frequency programming and repeater setup.
A= Waseca
Figure 1-1 Repeater Identification
PGMR 2000 Programming Software - 3.5" programming disk used to program the repeater.
1-1
Revised September 2002
Part No. 001-2008-204
INTRODUCTION AND OPERATION
Table 1-1 Accessories
Accessory
1.6 PRODUCT WARRANTY
The warranty statement for this transceiver is
available from your product supplier or from the
Part No.
2-Wire Telephone Interface Card (TIC)
023-2000-370
1
2000 Series Service Kit
250-2000-230
Battery Back-Up Option2
023-2000-835
3
023-2000-194
RJ-11 to BNC adapter
3’ RG-58 BNC M-M HSDB cable
023-4406-505
6’ RG-58 BNC M-M HSDB cable
597-3001-214
Custom Frequency Programming & Setup 023-2000-100
2000 PGMR programming Software
023-9998-297
Service Microphone
589-0015-011
50 ohm Termination HSDB
023-4406-504
RF Reigniting Protectors4
Type-N model PD-395 (low pwr only)
585-0898-001
Polyphaser™ mode IS-CT50HN-MA
585-0898-003
Racks
7’ floor mount 19” open rack5
023-2000-216
5
7’6” floor mount 19” open rack
023-2000-217
023-2000-218
8’ floor mount 19” open rack5
AC Power Distribution
AC Power Strip 115V AC6
597-1004-010
6
023-2000-212
AC Power Strip 230V AC
Duplexer7
585-1157-101
1
Includes: extender card, extender cables, TIC bias cable
and programming cable kit.
2
+26V DC input with cable
3
Required when mixing 8000/2008 or when using Viking
Networking products. One per station.
4
1-lightning protector per antenna.
5
Includes accessories, setup and test (accessories include
all mounting hardware, rack ground bar and wire to
repeaters.
6
1-per 3 repeaters Low Power
1-per 2 repeaters High Power.
7
Telewave TPCD-8626HP high power duplexer, 7/16”
DIN connectors on Tx and antenna ports. N-F on Rx port.
Warranty Department
E.F. Johnson
299 Johnson Avenue,
P.O. Box 1249
Waseca, MN 56093- 0514
This information may also be requested by phone
from the Warranty Department as described in Section
1.7. The Warranty Department may also be contacted
for Warranty Service Reports, claim forms, or any
questions concerning warranties or warranty service.
1.7 FACTORY CUSTOMER SERVICE
The Customer Service Department of the E.F.
Johnson Company provides customer assistance on
technical problems and the availability of local and
factory repair facilities. Regular Customer Service
hours are 7:30 a.m. - 5:30 p.m. Central Time, MondayFriday. A technical support subscription service is
available or support can be purchased on an as-needed
basis. The Customer Service Department can be
reached using the following telephone numbers:
Toll-Free: 1-800-328-3911
FAX: (507) 835-6969
E-Mail: customerservice@efjohnson.com You can
also e-mail a person directly if you know their first
initial/last name (example: jsmith@efjohnson.com).
NOTE: Emergency 24-hour technical support is also
available at the 800 and preceding numbers during off
hours, holidays, and weekends.
Service Microphone - This is a speaker and microphone combination that plugs into the MAC connectors. The microphone provides local audio and push-totalk, while the speaker provides local audio adjusted
with the volume control.
When your call is answered at the E.F. Johnson
Company, you will hear a brief message informing
you of numbers that can be entered to reach various
departments. This number may be entered during or
after the message using a tone-type telephone. If you
have a pulse-type telephone, wait until the message is
finished and an operator will come on the line to assist
you. When you enter some numbers, another number
RF Lightning Protector - This accessory provides
lightning, static and surge protection on the AC power
line. This line protector is rack mounted with multiple
outlets.
Revised September 2002
Part No. 001-2008-204
1-2
INTRODUCTION AND OPERATION
exchange units or if the Field Service Department
wants to be aware of a specific problem. If you have
been given an RA number, reference this number on
the Factory Repair Request Form sent with the unit.
The repair lab will then contact the Field Service
Department when the unit arrives.
is requested to further categorize the type of information you need.
You may also contact the Customer Service
Department by mail. Please include all information
that may be helpful in solving your problem. The
mailing address is as follows:
For additional information on factory service, the
Depot Service Department can be contacted at the
following E-mail address:
E.F. Johnson Company
Customer Service Department
299 Johnson Avenue
P.O. Box 1249
Waseca, MN 56093-0514
depotrepair@efjohnson.com
1.9 REPLACEMENT PARTS
1.8 FACTORY RETURNS
Replacement parts can be ordered directly from
the Service Parts Department. To order parts by phone,
dial the toll-free number as described in Section 1.7.
When ordering, please supply the part number and
quantity of each part ordered. E.F. Johnson dealers
also need to give their account number. If there is
uncertainty about the part number, include the designator (C512, for example) and the model number of
the equipment the part is from.
Repair service is normally available through local
authorized E.F. Johnson Land Mobile Radio Service
Centers. If local service is not available, the equipment
can be returned to the factory for repair. However, it is
recommended that you contact the Customer Service
Department before returning equipment. A service
representative may be able to suggest a solution to the
problem making return of the equipment unnecessary.
You may also send your order by mail or FAX.
The mailing address is as follows and the FAX number
is shown in Section 1.7.
Be sure to fill out a Factory Repair Request Form
#271 for each unit to be repaired, whether it is in or
out of warranty. These forms are available free of
charge by calling Customer Service (see Section 1.7)
or by requesting them when you send a unit in for
repair. Clearly describe the difficulty experienced in
the space provided and also note any prior physical
damage to the equipment. Include this form in the
shipping container with each unit. Your telephone
number and contact name are important as there are
times when the technicians may have specific questions that need to be answered in order to completely
identify and repair a problem.
E.F. Johnson Company
Service Parts Department
299 Johnson Avenue
P.O. Box 1249
Waseca, MN 56093-0514
1.10 INTERNET HOME PAGE
The E.F. Johnson Company has a site on the
World Wide Web that can be accessed for information
on the company about such things as products,
systems, and regulations. The address is
http://www.efjohnson.com.
When returning equipment for repair, it is also
recommended that you use a PO number or some other
reference number on your paperwork in case you need
to call the repair lab about your unit. These numbers
are referenced on the repair order and make it easier
and faster to locate your unit in the lab.
1.11 SOFTWARE UPDATES/REVISIONS
Return Authorization (RA) numbers are not
necessary unless you have been given one by the Field
Service Department. RA numbers are required for
All inquiries concerning updated software, its
installation and revisions should be directed to the
Customer Service Department (see Section 1.7).
1-3
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INTRODUCTION AND OPERATION
Interface Alarm Card
Main Audio
Card
Intfc Bd
Main Processor
Card
Rx/
Exciter
PA
Card Rack
Slide-Out RF Unit
Figure 1-3 Repeater Front View (With Cover Removed)
Ground Lug
Terminal Blocks
Data Bus
Jacks
Receive
Antenna Jack
Rx/
Slide-Out
Power Supply
Transmit Antenna Jack
Figure 1-4 Repeater Back View
1.12 REPEATER OPERATION
directly from the serial card through an interconnect
cable to the COM1 or COM2 port.
1.12.1 MAIN PROCESSOR CARD (MPC)
•
•
Programming Jack
J1 provides input connection from the computer
and the “flash memory” in the MPC. The programming information in an IBM® PC programs the MPC
Revised September 2002
Part No. 001-2008-204
Reset
S1 provides a manual reset of the Main Processor
Card (MPC). A manual reset causes a complete
power-up restart.
1-4
INTRODUCTION AND OPERATION
•
•
Display and LEDs
Each combination of DS1 display read-out and
CR4/CR5 indication refers to an active alarm. Refer to
Table 1-2 for alarms and definitions. LED indications:
CR1 is blinking; MPC is operational, CR2 on; high
power, off is low power and CR5 on; indicates an LTR
Repeater.
Ground
J103 is connected to ground for test equipment
when monitoring test point J100.
1.12.3 INTERFACE ALARM CARD (IAC)
•
Alarms
Voltage Test Output
J502 provides a +15V test point on the IAC.
•
When the repeater is in the Test mode, safety
measures are disabled. Therefore, if the Repeater is
keyed for an extended period and the power amplifier
temperature increases, thermal shutdown does not
occur. There are pop-up windows that appear in the
Test mode screens to alert the user that there is an
alarm and action should be taken. An example of this
type of alarm follows.
Ground
J501 is connected to ground for test equipment
when monitoring voltage test point J502.
•
A-D Level Test Point
J500 provides a test point to monitor audio and
data levels, AC fail and thermal sensor.
RF Thermal Sense Alarm Condition Exists
•
Power Supply On/Off Switch
NOTE: Safety measures are disabled
S508 turns the power supply DC voltages on and
off from the IAC in the front of the repeater.
Ok
1.12.2 MAIN AUDIO CARD (MAC)
•
•
CR501 indicates the +5V supply is at normal
level and applied to the IAC. CR524 indicates -5V
supply is at normal level and applied to the IAC.
CR523 indicates the +15V accessory supply is at
normal level. CR525 indicates that the +15V supply is
at normal level and applied to the IAC.
External Speaker Jack
J104 provides repeater audio output to an external
speaker. The local volume control adjusts the volume
level of this speaker.
•
Power Indicator
Speaker/Microphone Jacks
•
J102 provides audio input from a microphone.
J101 provides the receive audio to the microphone.
CWID Indicator
R236 provides control of the receive audio output
to J101 and J104. Turning this control clockwise past
the detent applies voltage to the local audio amplifier.
Indicates that the CW Identification is being
transmitted on the lowest-frequency repeater. The
CWID is a continuous-wave (CW) transmission of the
station call letters in Morse Code to satisfy the station
identification requirement. The CWID is programmed
into the repeater memory. This indicator also is used
when an alarm is transmitted with Morse code.
•
•
•
Local On/Off/Volume Control
A D Level Test Point
J100 provides audio/data level output for test
level checks.
Hang Indicator
Indicates that the hang word is being transmitted
by the repeater. This word is transmitted on calls in
which the channel is held for the duration of the call
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INTRODUCTION AND OPERATION
Table 1-2 Active Repeater Alarms
Alarm No.
DS1
CR3
CR4
Definition
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
32
33
34
35
36
37
38
39
40
41
42
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
0
1
2
3
4
5
0
1
2
3
4
5
6
7
8
9
A
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
Off
Off
Off
Off
Off
Off
On
On
On
On
On
On
On
On
On
On
On
Test Mode
IAC input 1 Active
IAC input 2 Active
IAC input 3 Active
IAC input 4 Active
IAC input 5 Active
IAC input 6 Active
IAC input 7 Active
IAC input 8 Active
MAC Processor Alarm
HSDB Processor/Cable Alarm
IRDB Cable Alarm
RNT/CIM Channel Problem Alarm
TIC Processor Alarm
MMC Processor Alarm
VNC Alarm
AC Power Failure
Battery Power Failure
Power supply thermal sense
Fan 1 current out of specification
Fan 2 current out of specification
IAC mismatch
RF shutdown
RF Half Power Mode
Thermal sense in RF portion
RF Finals 1-2 power out failure
RF Finals 3-4 power out failure
RF VSWR Failure
Normal Synthesizer Tx Lock failure
Normal Synthesizer Rx Lock failure
HS Synthesizer Tx Lock failure
HS Synthesizer Rx Lock failure
RF Quarter Power Alarm
•
and not just for the duration of the transmission. The
hang word tells the mobiles to stay on the same channel
and not re-access the system when responding to a call.
•
Xmit Indicator
This indicates that the repeater transmitter is
keyed by the logic.
Switch Call Indicator
1.12.4 POWER SUPPLY
Not used in the LTR repeater.
•
The 2000 Series Repeater Power Supply is a quad
output 800W supply with power factor correction. A
battery back-up module, PN 023-2000-830, can be
added to the power supply to provide automatic
battery revert in the event of AC power failure (see
Section 2.6). The Battery Back-Up module charges the
Mobile Call Indicator
Mobile-to-repeater transmission in progress is
indicated by the Mobile Call Indicator.
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1-6
INTRODUCTION AND OPERATION
batteries when AC is present at the power supply (see
Sections 2.5 and 7.5).
1.13.3 INTER-REPEATER DATA
COMMUNICATION
1.13 REPEATER INFORMATION
Data communication between VIKING VX and
LTR repeaters at a site is via a high-speed data bus.
This bus cable is installed in a daisy-chain manner
between repeaters. If both VIKING VX and LTR
repeaters are located at a site, 20 repeaters can be
interconnected. Refer to Section 2.10 for information
on connecting the data bus.
1.13.1 INTRODUCTION
NOTE: The Viking VX does not require a separate LTR
logic drawer.
The repeater model used in an LTR system is
determined by frequency range. 800 MHz systems use
the VIKING VX (-232/-234) or LTR 8000s, UHF use
1010s, and VHF use 1100s. Repeaters operate on a
single frequency (one repeater is required for each
channel). The MPC in each repeater performs all
control and signaling functions on that channel. Information is exchanged between repeaters via a highspeed data bus (modular cable). No system controller
is required.
1.13.4 MOBILE TRANSCEIVERS
The mobile and handheld transceivers used in an
LTR system must be compatible with the type of
signaling in use and also the frequency range.
1.14 REPEATER DATA BUS SIGNALING
1.14.1 GENERAL
Optional accessories, such as the Telephone Interconnect Card (TIC) can be installed in the repeater and
the ID Validator drawer can be installed in the repeater
rack. Refer to Johnson LTR ID Validator Manual, Part
No. 001-4408-501 and Johnson Telephone Interconnect Card Manual, Part No. 004-2000-370 for detailed
information.
A single-line serial data bus interconnects the
logic units of all the LTR repeaters at the site. The first
repeater powered on generates the synchronization
pulse that is used by all other repeaters to determine
their time slot on the data bus. If all repeaters are
powered on at the same time, the lowest numbered
repeater generates the synchronization pulse. There are
21 slots with 1-20 used for repeater reporting and 21
used by the ID Validator (see Section 1.14.3). The time
slot used by a repeater is determined by the number
assigned to that repeater by the programming in the
MPC. Repeater 1 uses time slot 1, repeater 5 uses time
slot 5, and so on. The data rate on the repeater data bus
is 18,750 bits per second.
1.13.2 HOME REPEATERS
All mobiles have one of the site repeaters
assigned as its “Home” repeater. This is the repeater
from which it receives most of its control information.
When a mobile is not placing or receiving a call, it is
always monitoring its Home repeater to determine
which channel is free and if it is being called by
another mobile.
In its time slot, each repeater places information
on the data bus indicating its status. If a repeater is not
busy, only start bits appear in its slot. If a repeater is
busy, it places in its slot the Home repeater and ID
code of the mobile receiving the call on that repeater.
If a repeater number is unassigned, nothing appears in
that time slot.
The Home repeater is always used to make a call
unless it is busy. When the Home repeater is busy, any
other repeater in the site may then be used. Up to 250
ID codes are assigned to each repeater. An ID code
and Home repeater number are the “address” of the
mobiles in the system. Therefore, up to 1250 separate
addresses can be assigned in a 5-repeater system and
up to 5000 can be assigned in a 20-repeater system. An
ID code may be assigned to an individual mobile or a
group of mobiles as required.
1.14.2 MOBILE DATA MESSAGE ORDER
Each repeater monitors all the time slots on the
repeater data bus. If it detects its number in another
time slot, it begins transmitting an additional data
message to its mobiles. This message tells mobiles
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INTRODUCTION AND OPERATION
combinations possible with a 20-channel system. Each
combination is programmed as either valid or invalid.
Information in the twenty time slots on the repeater
data bus is monitored. If an invalid home repeater/ID
code combination is detected, the ID Validator places
in time slot 21 the number of the repeater being used
by the invalid mobile and also the ID code. When a
repeater detects its number in slot 21, it transmits the
turn-off code (31) to the mobile receiving the call.
That mobile then squelches and resumes monitoring
its home channel. This effectively disables the invalid
mobile because it cannot talk to anyone. When the
turn-off code is sent, the repeater places “21” in the
repeater position of its time slot to indicate to the ID
validator that turn-off has occurred.
programmed to detect that ID code to go to that
repeater to receive a call. This additional message
continues for as long as the mobile is transmitting on
the other repeater.
The sequence of data messages transmitted on a
home repeater is as follows: Every third message is to
the mobile currently receiving a call on that repeater.
Then alternating between these messages are messages
to its mobiles that have been trunked to other
repeaters. For example, assume that five different
mobiles on a five-repeater system are making calls. If
all have Repeater 1 as their home channel (not very
likely in actual practice), the data message order on
Repeater 1 is as follows: 1 2 3 1 4 5 1 2 3 and so on.
1.14.3 ID VALIDATOR OPERATION
If the ID Validator is used, it is programmed with
the status of up to all 5000 home repeater/ID code
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1-8
INTRODUCTION AND OPERATION
2008 REPEATER SPECIFICATIONS
GENERAL1
Frequency Range
Dimensions
AC Voltage/Frequency
AC Current (Low Power)
AC Current (High Power)
AC Input Power (Low Power)
AC Input Power (High Power)
DC Current at 26.5V DC (Low Power)
DC Current at 26.5V DC (High Power)
Number of Channels
Channel Spacing
Channel Resolution
Temperature Range
Duty Cycle
FCC Type Acceptance
FCC Compliance
806-824 MHz Receive, 851-869 MHz Transmit
9.125" H x 17" W x 20.9" D
100-240V AC/50-60 Hz
0.40A (Standby), 1.7A (25W), 2.8A (75W)
0.40A (Standby), 3.8A (75W), 5.8A (175W)
45W (Standby), 199W (25W), 328W (75W)
45W (Standby), 445W (75W), 680W (175W)
5.2A (25W), 9.8A (75W)
11.5A (75W), 19.5A (175W)
1 (Synthesized, programmable)
25 kHz
12.5 kHz
–30°C to +60°C (–22°F to +140°F)
Continuous
ATH2422008, ATH2422008-1
Parts 15, 90
RECEIVER
12 dB SINAD
20 dB Quieting
Signal Displacement Bandwidth
Adjacent Channel Rejection
Intermodulation Rejection
Spurious & Image Rejection
Audio Squelch Sensitivity
Audio Response
Audio Distortion
Local Audio Power
Audio Sensitivity
Hum & Noise Ratio
Frequency Spread
Frequency Stability
0.35 µV
0.50 µV
±2 kHz
–85 dB
–80 dB
–90 dB
12 dB SINAD
+1/–3 dB TIA
Less than 3% at 0.5W/16 ohms
0.5W/16 ohms
±1.5 kHz
–45 dB
6 MHz
±1 PPM –30°C to +60°C (–22°F to +140°F)
TRANSMITTER
RF Power Out (Low Power)
RF Power Out (High Power)
Spurious Emissions
Harmonic Emissions
Audio Deviation
LTR Data Deviation
CWID Deviation
Repeat Deviation
Audio Response
Audio Distortion
Hum & Noise (TIA)
Frequency Spread
Frequency Stability
Emission Designators
75W (Default setting), 25W (Variable Set Point)
175W (Default setting), 75W (Variable Set Point)
–90 dBc
–90 dBc
±3.5 kHz
±1 kHz
±2 kHz
±1.5 kHz
+1/–3 dB TIA
Less than 2%
–45 dB
6 MHz
±1 PPM –30°C to +60°C (–22°F to +140°F)
14K0F3E, 16K0F3E, 14K0F3D, 16K0F3D, 14K0F1D, 16K0F1D
1. These general specifications are intended for reference and are subject to change without notice. Contact the Systems
Applications consultants for guaranteed or additional specifications.
1-9
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INTRODUCTION AND OPERATION
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1-10
INSTALLATION
SECTION 2 INSTALLATION
2.1 INTRODUCTION
NOTE: If the Repeater is installed in an area that exceeds these environmental conditions, the site should
be equipped with air filters to remove dust and dirt that
could cause the equipment to overheat. The cabinets
and filters should be placed on a maintenance schedule.
Information in this section tells how to set up the
repeater for operation in an LTR system. It is assumed
that the repeater has been previously aligned at the
factory or as described in the alignment procedure in
Section 6.
When the repeaters are installed in an environment that contains small airborne particles, e.g. grain
dust or salt fog, the repeater cabinets need to be
sealed. A heat exchanger, i.e. air conditioner, is then
required to cool the cabinets. The air conditioners
must be suited for the environment. Each low power
repeater (75W) requires >1200 BTU/hr dissipation to
maintain exterior cabinet temperature. Each high
power (160W or 175W) requires >2100 BTU/hr dissipation to maintain exterior cabinet temperature.
Even though each repeater is thoroughly aligned
and tested at the factory, it is good practice to check
performance before it is placed in service. This
ensures that no damage occurred during shipment and
that the repeater is otherwise operating properly.
Performance testing is described in Sections 6.2, 6.3,
6.4, and 6.5.
2.2 SITE PREPARATION AND ANTENNA
INSTALLATION
Site preparation and antenna installation are not
within the scope of this manual. Basic installation
requirements are discussed in the “Dealer Guide To
Site Preparation”, Part No. 004-8000-100. Factory
installation is also available. Contact your EFJohnson
representative for more information.
2.4 VENTILATION
The RF modules and the power supply are
equipped with fans, controlled by thermostats, that
force air through the equipment for cooling. The air
flow is from the front to the back of the equipment.
This permits the Repeaters to be stacked or rack
mounted (see Figure 2-4). There are a few considerations when installing Repeaters to provide adequate
air circulation.
2.3 ENVIRONMENT
The following conditions should be considered
when selecting a site for the Repeater.
1. The Repeaters should be mounted with a minimum
of 6 inches clearance between the front or back of
the cabinet for air flow. The power supply requires
a minimum of 18 inches at the back of the Repeater
for removal.
Operating Temperature
–30°C to +60°C (–22°F to +140°F).
Humidity.
NOTE: Repeaters should not touch. Leave a minimum
of one empty screw hole (approximately 1/2”) between
repeaters vertically especially for bottom ventilation
slots in high power repeaters.
Less than 95% relative humidity at 50°C.
Air Quality.
For equipment operating in a controlled environment with the Repeaters rack mounted, the airborne
particles must not exceed 30 µg/m3.
For equipment operating in an uncontrolled environment with the Repeaters rack mounted, the
airborne particles must not exceed 100 µg/m3.
2-1
•
Cabinet enclosures must provide air vents for
adequate air circulation.
•
Temperature and humidity must be considered
when several Repeaters are installed at a site. This
might require air conditioning the site.
Revised September 2002
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INSTALLATION
2.5 AC POWER
temperature sensor connection is also provided. The
temperature sensor cable is shown in Figure 2-2. LED
indicators are provided to show Reverse Battery
connection, Charger On/Off and Battery Fault.
The AC power source to the Johnson Viking VX
Repeater can be 120V AC or 240V AC. Nothing need
be done to the power supply for 240V AC operation.
However, a 240V AC outlet requires that the 120V
AC power plug be replaced. A locking AC power cord
is provided for the supply.
CHARGER ACTIVE
SWITCH
CHARGER
ON
BATTERY
FAULT
The 120V AC cord is a standard 3-wire grounded
cord used with a standard AC wall outlet. The outlet
must be capable of supplying a maximum of 328W (232) or 680W (-234). With the nominal 120V AC
input, the source must supply 3A for each 75W
repeater or 6A for each 175W repeater and should be
protected by a circuit breaker. It is recommended that
all of the repeaters in a rack should not be on the same
breaker in order to provide one operational repeater in
the event a breaker trips. An AC surge protector is
recommended for all equipment.
REVERSE
BATTERY
Figure 2-1 Battery Backup Connector
TEMP
WHT
Each Repeater requires an outlet, so for a 5channel system, a minimum of 5 outlets is required.
An additional three outlets should be added for test
equipment. The outlets must be within 3 feet of each
Repeater cabinet. Future system expansion should be
considered when electrical work is being planned for
the initial system.
GND
BLK
NEGATIVE
BATTERY
TERMINAL
Figure 2-2 Temperature Sensor Cable
The Viking VX Repeater power supply can be
equipped with an optional 24V DC back-up in the
event of AC power failure. Since the transmitter will
remain on full power, if desired, the DC power source
must have a current capability of about 15A per 75W
repeater (25A per 175W repeater) or 75A for 5-75W
repeaters (125A for 5-175W repeaters). The multicoupler requires another 0.5A for a total system requirement at 24V DC of 75.5A for 75W repeaters (125.5A
for 175W repeaters).
2.7 800W POWER SUPPLY
The power supply has four voltage output levels
(see Table 2-1). Each voltage is set to ±1% at +25°C
(+77°F). The output of this supply is capable or
running any 2000 series repeater.
Each output is overload protected such that the
power supply current limits and automatically resets
when the overload is removed (see Table 2-1).
2.6 BATTERY BACKUP
Each output is over voltage protected such that
the power supply shuts down when an over voltage
condition exists, usually when a component in the
supply has failed (see Table 2-2). The power supply
must be manually reset by toggling the Enable Line or
removing AC power for more than 10 seconds.
If the power supply is equipped with battery
backup, screw lugs are provided on the front of the
power supply for battery connections (see Figure 2-1).
A switch is provided for charging the battery or can be
off if a separate battery charger is used. A battery
Revised September 2002
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2-2
INSTALLATION
BACKPLANE
1
4
7
2
5
8
3
6
9
J2
A
B
C
POWER HARNESS
+26.5V
GROUND
TO
RFIB
+15V
1
J2
2
3
4
A
5
2
1
10
4
7
3
11
5
8
B
12
6
9
6
AC FAIL IN
2
POWER SWITCH
THERMAL SENSOR
1
4
N/C
7
8
5
+15V
3
N/C
9
C
10
11
TO
REPEATER
BACKPLANE
9
N/C
6
+5V
8
-5V
12
7
Figure 2-3 Power Cable Connector And Schematic
Table 2-1 Output Voltages
Voltage
Current
Wattage
+26.5V
22A
583W
+15V
5A
75W
+5.2V
5A
26W
-5V
1A
5W
AC Input Requirements
AC Input Voltage:
Line Frequency:
AC In-rush:
Overall Efficiency:
Lightning protection:
Power Factor:
Brown Out Voltage:
Temperature
Power factor correction per IEC555. The Power
supply has the following safety agency approvals
pending: UL1950, CSA22.2-950, TUV EN60950
(IEC950)
Table 2-2 Over Voltage
Voltage
Range
+26.5V
+32V to +33V
+15V
+16V to +18V
+5.2V
+6V to +7V
-5V
-6V to -7V
100-240V AC
50-60 Hz
60A maximum
>70% at 100V AC
>80% at 240V AC
6kV for < 1ms
>0.97 at full load
80V AC
–30°C - +60°C (full power)
When the AC input voltage is below 90V AC, the
maximum output power is decreased to keep the input
current constant. If a battery back-up is installed, the
batteries take over when the AC input voltage falls
below 80V AC (dependant on power output).
The AC input connector is an IEC connector
equipped with a locking mechanism.
2-3
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INSTALLATION
Secondary protection (other than grounding)
provides the equipment protection against line transients that result from lightning. There are two types of
secondary protection, RF and Telephone Line. Use the
same wire sizes as specified for coaxial cables for any
ground connections required by the secondary protectors.
The operating temperature range is -30°C to
+60°C (-22°F to +140°F), i.e. the same as the repeater.
The fan is thermostatically controlled by the internal
temperature. When the internal heatsink temperature
reaches +45°C (113°F) the fan turns on. When the
heatsink temperature drops below +35°C (95°F) the
fan turns off. If the internal heatsink temperature
reaches +90°C (+194°F) the power supply turns off
until the heatsink temperature drops below +85°C
(+185°F). The over-temperature shutdown and restart
are automatic.
•
RF
An RF protector keeps any lightning strike to the
antenna feed line or tower from damaging the
Repeaters. Install this protection in-line with the
combiner and antenna feed line.
2.8 GROUNDING
CAUTION
RF protectors are selected by calculating the
maximum instantaneous voltage at the output of the
combiner. Do this by using the following equation.
Proper site grounding and lightning protection are
very important to prevent permanent damage to the
repeater.
Vp = 1.414 ( X ) ( P ( 50 ) )
where:
VP = Voltage at the output of the combiner.
P = repeater output in watts
As in any fixed radio installation, measures
should be taken to reduce the possibility of lightning
damage to the Viking VX equipment. Proper
grounding eliminates shock hazard, protects against
electromagnetic interference (EMI) and lightning.
X=
1.05
1.09
1.13
1.17
1.20
1.30
Ground each piece of equipment separately. Do
not ground one piece of equipment by connecting it to
another grounded piece of equipment.
A good DC ground must be found or created at
the site. Rooftop site grounds can be researched
through the building management or architects. Tower
site grounds must be made with grounding rods. The
many techniques for providing adequate grounds for
towers and poles and for installing building ground
bus lines are beyond the scope of this manual. Refer to
National Electrical Code article 250 “Grounding Techniques,” article 800 “Communications Systems” and
follow local codes.
for
VSWR=
1.10 : 1
1.20 : 1
1.30 : 1
1.40 : 1
1.50 : 1
1.86 : 1
Example: Repeater power output of 60W with a
VSWR of 1.3 : 1 (for this VSWR, X = 1.13):
Vp = 1.414 ( 1.13 ) ( 60 ( 50 ) )
Vp = 1.59782 ( 60 ( 50 ) )
Vp = 1.59782 ( 54.772256 )
Vp = 87.52V
•
Telephone Line
The ground bus should be routed to the floor area
within 5 feet of the system with a runner of 6 AWG or
larger solid copper wire or 8 AWG stranded copper
wire.
There are four types of protection suppressors for
telephone lines; Gas Tube, Silicon Avalanche Diode,
Metal Oxide Varistor and Hybrid.
The outer conductor of each transmission line at
the point where it enters the building should be
grounded using 6 AWG or larger solid copper wire or
8 AWG stranded wire.
The hybrid protector is ideal for EFJohnson
equipment, and is strongly recommended. A hybrid
suppressor combines several forms of protection not
available in just one type of device. For example, a
Revised September 2002
Part No. 001-2008-204
2-4
INSTALLATION
high-speed diode reacts first, clamping a voltage strike
within 10 ns, a heavy duty heat coil reacts next to
reduce the remainder of the current surge, and a highpowered three-element gas tube fires, grounding Tip
and Ring.
Protection Guidelines
Follow these guidelines for grounding and lightning protection. Each Repeater installation site is
different; all of these may not apply.
•
Ensure that ground connections make good metalto-metal contact (grounding rod, grounding tray,
metal conduit) using #6 gauge solid wire or braided
wire straps.
•
With surge protectors, ensure that ground wires go
directly to ground, and not through other equipment.
•
Run the ground wire for RF coax protectors directly
to ground.
•
With coax protectors, ensure maximum instantaneous voltage does not exceed the rated voltage.
•
Do not run ground wires parallel to any other wiring
(e.g. a ground wire parallel to a telephone line),
except other ground wires.
•
Double check all equipment for good ground and
that all connections are clean and secure
.
2.9 UNPACKING AND INSPECTION
EFJohnson ships the Repeater securely crated for
transportation. When the Repeater arrives, ensure the
crates remain upright, especially if storing the crates
temporarily.
When unpacking the Repeater, check for any
visible damage or problems caused by shipping. If
there is obvious damage from shipping mishaps, file
claims with the carrier. If there appears to be any
damage caused before shipping, file a claim with
EFJohnson. Contact Customer Service for assistance
(see Section 1.7).
Figure 2-4 Rack Mounted Repeaters
2-5
Revised September 2002
Part No. 001-2008-204
INSTALLATION
T/R ANTENNA
RECEIVER 1
TRANSMITTER 1
DUPLEXER
RECEIVER 2
RECEIVER 3
TRANSMITTER 2
RECEIVER
MULTICOUPLER
BANDPASS
FILTER
TRANSMITTER
COMBINER
RECEIVER 4
TRANSMITTER 3
TRANSMITTER 4
PREAMPLIFIER
RECEIVER 5
TRANSMITTER 5
Figure 2-5 5-Channel Combining System
servicing LTR 8000 repeaters, other Viking VX
repeaters that use Viking VNC cards, or an ID Validator must also use the adapter module. The BNC
Adapter Module is installed on the back of the Viking
VX repeater cabinet (see Figures 2-13 and 2-14).
If everything appears undamaged, remove the
Repeater equipment from the crate, using normal
precautions for unpacking.
NOTE: Do not discard the packing materials. If you
must return an item; use the same packing materials
and methods (including static protective bags for circuit cards) to repack the equipment. You are responsible for proper repacking. EFJohnson cannot be
responsible for damage to equipment caused by negligence.
Systems constructed only with LTR Viking VX
repeaters that have Version 202 or later HSDB software (see Section 3.5.4) and do not use VNC cards can
be connected directly to the HSDB from the RJ-11
jack on the back of the repeater.
2.10.1 MPC DATA BUS SWITCH SETTINGS
NOTE: Repeaters should not touch. Leave a minimum
of one empty screw hole (approximately 1/2”) between
repeaters vertically especially for bottom ventilation
slots in high power repeaters.
Switch settings on the MPC for the two types of
installations require S2 and S3 sections to be switched
as indicated in Figure 2-6.
NOTE: Each repeater should be grounded separately
by connecting a ground bus from the ground lug on the
back side of the RF module to the ground bar on the
rack (see Figure 2-8).
ONLY VIKING VX REPEATERS
(CENTER REPEATERS)
2.10 REPEATER DATA BUS INSTALLATION
Viking VX repeaters with High Speed Data Bus
(HSDB) software Version 201 or earlier (reference
U14 label) installed on the MPC board must use the
optional RJ-11 to BNC Adapter Module (see Table 1-1
and Figure 2-7) to connect the HSDB. Any Viking VX
repeater (regardless of the HSDB software version, see
Section 3.5.4) that connects to a HSDB that is also
Revised September 2002
Part No. 001-2008-204
ONLY VIKING VX END REPEATERS
Figure 2-6 MPC Data Bus Switches
2-6
INSTALLATION
2.10.2 MPC DATA BUS JUMPER SETTINGS
depends on the type of combiner used. If it has a loss
of 3 dB, power output to the antenna is reduced by
half.
Refer to Figure 2-7 for crystal selection and
HSDB Code selections jumper placement.
GROUND
•
•
J5, pins 2-3 select 12 MHz crystal for LTR
J4, pins 3-4 connect EPROM U14, pin 27 (A14) to
+5V for LTR single-ended 5V data bus.
J5
TRANSMIT
ANTENNA
CONNECTOR
RECEIVE
ANTENNA
CONNECTOR
Figure 2-8 Antenna Connections
J4
Figure 2-7 RJ-11 To BNC MPC Jumpers
BLU
Jumper J4 must be placed with the following
guidelines (see Figure 2-7):
•
PIN 5
PIN 6
HSDB-
HSDB+
YEL
J4, pins 3-4 for operation with the RJ-11 to BNC
adapter module and mixed systems (2008 and 8000)
with any version of HSDB software.
BLK
•
•
J4, pins 3-4 for operation with the RJ-11 to BNC
adapter module with 2008 only systems with any
version of HSDB software.
PIN 1
PIN 2
TLA-
TLA+
ORN
J4, pins 5-6 for operation with the RJ-11 to RJ-11
cable with 2008 only systems with Version 202 or
later HSDB software.
GRN
PIN 3
PIN 4
IRDB-
IRDB+
RED
2.11 CONNECTING RECEIVE AND TRANSMIT
ANTENNAS
Receive and Transmit antenna connector locations are shown in Figure 2-8. Although each transmitter and receiver could be connected to a separate
antenna, this is usually not done because of the large
number of antennas required by a multiple repeater
installation. Therefore, an antenna combining system
is usually used. An example of a combining system
for a five-channel system is shown in Figure 2-5. The
amount of power loss introduced by a combiner
PIN 1 ORN
PIN 2 BLK
PIN 3 RED
PIN 4 GRN
PIN 5 YEL
PIN 6 BLU
PIN 7 GRY
PIN 8 BRN
Figure 2-9 RJ-11 To BNC Adapter Module
2-7
Revised September 2002
Part No. 001-2008-204
INSTALLATION
Figure 2-10 Single Repeater Installation
Figure 2-11 Two-Repeater Installation
Revised September 2002
Part No. 001-2008-204
2-8
INSTALLATION
END REPEATER
MIDDLE REPEATERS
END REPEATER
Figure 2-12 Three Or More Repeaters Installation
2-9
Revised September 2002
Part No. 001-2008-204
INSTALLATION
HSDB VERSION 202 OR LATER
EARLIER HSDB VERSIONS
S3
S3
2
1
3
2
1
4 ON
4
3
6
5
2
1
S2
S2
4 ON
3
2
1
1
S3
2
S2
3
4 ON
2
1
2
4
3
5
6
7
4 ON
S2
1
2
4
3
S3
7
8 ON
S2
50 OHM
TERMINATION
S2
1
3
4 ON
1
2
3
4
5
6
7
2
3
4 ON
1
2
3
4
8 ON
S3
S3
6
5
8 ON
50 OHM
TERMINATION
2
3
S2
S3
1
8 ON
7
S2
S3
1
6
5
8 ON
7
S3
S3
4
3
S2
Figure 2-13 Mixed Viking VX Repeater Installation
Revised September 2002
Part No. 001-2008-204
2-10
S2
5
6
7
8 ON
INSTALLATION
LOGIC
RECEIVER
EXCITER
1
2
3
4 ON
1
2
3
S3
4
5
6
7
8 ON
S2
ID VALIDATOR
OPTIONAL
1
2
3
4 ON
1
2
3
S3
4
5
6
7
8 ON
50 OHM
TERMINATION
S2
50 OHM
TERMINATION
LOGIC
RECEIVER
EXCITER
1
2
S3
3
4 ON
1
2
3
4
5
6
7
8 ON
S2
Figure 2-14 Mixed Viking VX And CR1010 Repeater Installation
2-11
Revised September 2002
Part No. 001-2008-204
INSTALLATION
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Revised September 2002
Part No. 001-2008-204
2-12
SOFTWARE DESCRIPTION
SECTION 3 SOFTWARE DESCRIPTION
3.1 GENERAL
3.1.3 COMPUTER DESCRIPTION
3.1.1 INTRODUCTION
The programming software is designed to run on
an IBM PC or compatible computer that meet the
following minimum requirements.
The EFJohnson Viking VX Repeater Programming Software, Part No. 023-9998-297, is supplied on
3.5 inch disk. This software uses an IBM® or compatible personal computer capable or running MS-DOS
(it is not a Windows program). The programming data
is stored in an EEPROM memory device on the Main
Processor Card (MPC). The computer is connected to
the repeater MPC using a special interconnect cable
(see Section 3.1.3).
•
•
•
•
•
One 3.5" high density disk drive
640K of memory
MS-DOS version 2.0 or higher
One serial port
Monochrome or color monitor and video card
Although the program uses color to highlight
certain areas on the screen, a monochrome (black and
white) monitor or LCD laptop also provide satisfactory operation.
3.1.2 PROGRAMMING AND ALIGNMENT
SOFTWARE
An available serial port is required to connect the
repeater to the computer. This port is standard with
most computers. A programming cable similar to that
shown below is required to connect the serial port to
the MPC of the repeater. A DB-9 F to 8-pin modular
adapter connects to the serial port, and an interconnect
cable with an 8-pin modular connector on each end
connects from this adapter to the MPC. These components are included in Programming Cable Kit, Part No.
023-2000-195.
The Viking VX software displays a menu bar (see
Figure 3-2) that is used to select functions which
program, tune, and test the repeater as follows:
Programming Functions
The main programming menu functions are File,
Edit, and Transfer. These functions are used to create,
edit, transfer, and receive repeater and channel parameters. Files are created that store these parameters.
Refer to Section 5?? for more information on repeater
programming.
TO MPC
Alignment and Test Functions
The Test menu functions are used to perform the
repeater alignment described in Section 6. As shown
in the following screen, there are separate functions
for the PA (see Section 6.5), Receiver (see Section
6.2), Exciter (see Section 6.3) and overall Full
Repeater (see Section 6.6) including the MAC card.
To Computer
Figure 3-1 Programming Cable
3.1.4 EEPROM DATA STORAGE
The data programmed into the MPC is stored by
an EEPROM memory. Since this type of device is
nonvolatile, data is stored indefinitely without the
need for a constant power supply. A repeater can be
Repeater Test Menu
3-1
Revised September 2002
Part No. 001-2008-204
SOFTWARE DESCRIPTION
TESTM9L.INF
TESTT8L.INF
TESTT9L.INF
removed from the site or even stored indefinitely
without affecting programming. Since EEPROM
memory is also reprogrammable, a new device is not
needed if programming is changed.
214K
53K
51K
3.1.6 COMMAND LINE OPTIONS
3.1.5 GETTING STARTED
The following options can be run from the
command line if desired when starting the program.
Most of these options can also be selected in the Utilities menu and the selected configuration is automatically reloaded the next time the program is run.
NOTE: To use this program, you should have a basic
understanding MS-DOS® functions.
Copy all the files on the programming disk into a
folder on the hard drive. The other files included on
the disk must be in the same folder as this file. The
program can also be run directly from the master disk
if desired. However, in this case, it is recommended
that a copy is used and the master be stored in a safe
place. There is no installation program that automatically installs the program on the computer.
•
To show all options available from the command
line type: /h or /?. Either ’/’ or ’-’ can be used. For
example: 2000pgmr /h
The options can be entered in any order.
For example: 2000pgmr /d /b /c
The program is run by simply executing the
“2000pgmr.exe” file. This is done from the DOS
prompt (usually C:\) by typing “2000pgmr” (without
quotes) and pressing Enter.
•
1. When running the compiled (.EXE) version, type /
c2 on the command line after the program name.
For example: 2000pgmr /c2 or -c2
2. Select COM port from Utilities heading.
•
The programming software utilizes color which
may make LCD-type displays hard to read because the
contrast is poor. To improve contrast, a monochrome
mode can be selected in the Utilities > Display Mode
menu.
BAUD RATE
The software defaults to 9600 baud, however this
rate can be changed. To do this from the command
line, type /bxxxx (xxxx = baud rate).
For example: 2000pgmr /b or -b
The following are the files included on the
programming disk and the size of each:
Revised September 2002
Part No. 001-2008-204
COM Port
The Johnson programming software defaults to
serial port COM1. However, if this port is already in
use, the software can be reconfigured to use serial port
COM2. To do this, use one of the following methods:
As previously described, menus are used for
selecting the desired functions. The available menus
are listed in the bar at the top of the screen (see Figure
3-2). Move the cursor with the arrow keys to highlight
the menu name. Press Enter to view the menu and the
arrow keys to scroll through the menu. Call up the
highlighted selection by pressing Enter. When applicable, pressing the spacebar displays the available
selections.
2000PGMR.EXE
2000PGMR.HLP
TESTM8L.HLP
2000PGMR.INF
TESTM8H.INF
TESTM8L.INF
TESTM9H.INF
Help
NOTE: When the baud rate is changed on the
command line the baud rate jumpers on J3 in the MPC
must also be changed to the same baud rate (see
Section 5.10.8).
486K
46K
2K
188K
11K
230K
11K
•
DEMO MODE
To view the screens for Read Setup Parms and
Write Setup Parms from the Transfer menu when a
3-2
SOFTWARE DESCRIPTION
Load
Save
Save As
FILE
New
Print Config
DOS Shell
About
Quit ALT X
HELP - F1
Setup Parameters F4
Select Repeater
EDIT
Alarm Configuration
Repeater Type
Delete Repeater
Read Setup Parms F5
TRANSFER
Write Setup Parms F6
HSDB Monitor
RX/TX Data
RF Data
HARDWARE
Revisions
Mode Select
PA
Receiver
TEST
Exciter
Full Rptr/Station
COM Port
Display Mode
Utilities
Alarm Display
User Level
Figure 3-2 Main Screen and Menu Flowchart
3-3
Revised September 2002
Part No. 001-2008-204
SOFTWARE DESCRIPTION
If you have a single floppy drive and no hard disk
drive, you need to create programming disks. The
reason for this is that there is not adequate space on the
backup disk(s) for storing radio files. If your
computer has dual floppy disk drives, the backup disk
can be placed in one drive and then the radio files
stored on a disk in the second drive.
repeater is not connected to the computer this option is
used. Normally these screens are not available without
a repeater connected. To do this from the command
line, type: /d or -d.
For example: 2000pgmr /d
3.1.7 HELP F1
To make a programming disk, format a blank disk
using FORMAT B: or FORMAT B: /S (use “/S” if it
must be a bootable disk). Then copy the required
program file or files to the programming disk. To do
this, type COPY A:(filename.ext) B:(filename.ext).
For example, to copy the file 2000pgm2.exe from
drive A to drive B, type the following. This procedure
works for either single or dual drive computers.
Help screens are available for most parameters
and options in this program. Whenever a parameter or
options clarification is needed, press F1 and if a help
screen is available it will pop-up on the screen. Press
Escape <ESC> to exit the pop-up screen.
3.1.8 MINIMUM FREE MEMORY REQUIRED
COPY A:2000pgm2.exe B:2000pgm2.exe
Approximately 525K of free conventional
memory is required to run this program (use the
CHKSK or MEM command to display the amount of
free memory). If you have at least 640K of memory
and not enough is available, there may be other
programs that are also being loaded into conventional
memory. These programs can be moved or disabled to
make more space available.
3.2 FILE MENU
3.1.9 DOS FUNCTIONS
When you receive the programming software,
make a backup copy and store the master in a safe
place. The distribution disk can be copied using the
DOS DISKCOPY command. For example, type:
The File menu opens new or existing files and
saves them to folders to be called up at another time.
3.2.1 LOAD
DISKCOPY A: A: (single floppy drive) or
DISKCOPY A: B: or C: (multi-drive systems).
Load File
Dir c:\example\file\load
File *.qx
If you have a hard disk drive, you may want to
create one or more separate directories for transceiver
programming and then transfer the program disk files
to those directories. To create a new directory, use the
MKDIR command. For example, to create directory
RADIOPRG, type: MKDIR \RADIOPRG.
file1.qx
Then to make the new directory the current directory, use the CHDIR command. For example, to
change to the \RADIOPRG directory, type:
CHDIR \RADIOPRG.
Ok
Cancel
Load reads information from a stored file. The
program requests the filename to be loaded into the
buffer. The filename can be entered in the highlighted
area. Then move the cursor down with the arrow key
and highlight “Ok” and press Enter. To select an exist-
To copy all files from a floppy disk in drive A: to
this directory, type: COPY A:*.*
Revised September 2002
Part No. 001-2008-204
..\
tmp\
3-4
SOFTWARE DESCRIPTION
NOTE: A list of valid repeaters can be viewed by
selecting the Edit > Select Repeater menu.
ing file, use the arrow keys to move down the menu
list and then press Enter when the desired file is highlighted.
3.2.6 DOS SHELL
3.2.2 SAVE
DOS shell temporarily suspends the program execution and displays a DOS prompt so that DOS functions can be performed. To return to the program, type
EXIT and press Enter.
Save the programming data currently in the buffer
to a disk file so that it can be later reloaded and edited
if necessary. If a previous version of the file exists, it is
overwritten. The current filename is shown in the
lower left corner of the screen.
3.2.7 ABOUT
Displays the programming software version
number.
Save File
Dir c:\example\file\load
File *.qx
test.qx
3.2.8 QUIT (ALT X)
..\
tmp\
Quit exits the repeater program and returns to
DOS. Be sure to save the current file before exiting the
repeater program or all entered data will be lost.
Ok
3.3 EDIT MENU
Cancel
3.2.3 SAVE AS
This saves the edited version of an existing file in
the buffer under a new filename or saves a new file
(indicated by “No Filename” in lower left corner)
under a new or existing filename.
3.2.4 NEW
This menu is used to enter or edit repeater parameters. A flowchart indicating the various parameters
programmed in this menu is shown in Figure 3-3.
This erases all Site and Repeater information in
the buffer and loads factory defaults. If the current
data in the buffer has not been saved, an opportunity to
save the data is displayed before the defaults are
loaded.
NOTE: The first parameter in this menu that should be
programmed is Repeater Type = LTR.
3.3.1 SETUP PARAMETERS
3.2.5 PRINT CONFIGURATION
This menu programs the repeater parameters and
options of each repeater at a site. Table 4-1 lists the
parameters that are set by this screen and gives a brief
description of each.
Selects the destination for the configuration file
as follows:
Printer - Prints to printer connected to computer.
File - Writes printable text to selected filename.
All Repeaters - Prints the data for all valid
repeaters.
Single Repeater - Prints the data for the entered
repeater number.
NOTE: The parameters are shown in the lower left of
the pop-up screen for reference.
Repeater Number - Each repeater is programmed with
a repeater number from 1-20. Make sure that this
3-5
Revised September 2002
Part No. 001-2008-204
SOFTWARE DESCRIPTION
Repeater Number
Channel Number
Telco Network Type
Area
Sync Repeater
Standalone
ID Validator
CWID Time
CWID Message
Local Mic ID
Test Mode ID
Paging
RF Power Level
Power Source
Data Modem
EDIT
Setup Parameters F4
Select Repeater
Alarm Configuration
Repeater Type
Delete Repeater
Telephone Access Parameters
Telephone Interface
TIC Calibration Data
Default
Repeater Number
Input Alarms
Output Alarms
Cross Reference
Repeater Type
Frequency Band
Power Level
IAC Type
Input Type Selection
Output Type Selection
Alarm Cross Reference Selection
Multi-Net
LTR
Universal Station
800 MHz
800 MHz (-12.5 kHz)
900 MHz
75W
175W
8 I/O IAC
4 I/O IAC
Figure 3-3 Edit Menu Flowchart
programming channel number, not the FCC channel
number (if they are different).
NOTE: Repeater programming channel numbers
1-599 have a 25 kHz spacing and 600-920 have a 12.5
kHz spacing.
Telco Network Type - If a telephone interface is used,
select the type (TIC, VNC, Sec FSK, DIG 1200, RS232, Blank and Burst). If none is used, select “None”.
Edit > Setup Parameters Screen
Area - This is the same as the area bit used when
programming the mobiles. This bit is usually “0” unless
two LTR systems are close enough to interfere with
each other. One system then uses “0” and the other “1”.
number agrees with the Home repeater number
programmed in the mobiles assigned to this repeater.
Channel Number - Each repeater is programmed with a
channel number from 1-920 (see Appendix A). Use the
Revised September 2002
Part No. 001-2008-204
Sync Repeater - None is used for LTR system repeaters.
3-6
SOFTWARE DESCRIPTION
light the repeater number and press Enter. Select
“Default” if setting up a new repeater or the Repeater
number if editing the data for a repeater already set up.
Stand Alone - Selects if the repeater is not connected to
additional repeaters using the high speed data bus.
ID Validator - Not currently used.
Repeater List
default
CWID Time - The time interval between transmissions
of the repeater’s CWID message.
Rptr 1
-------------
CWID Message - FCC regulations require that the
station call letters be transmitted periodically on the
lowest- frequency repeater in the system and disabled
on all the others. Morse code is used to encode these
letters/numbers for continuous-wave (CW) transmission (15 letters/numbers, Upper Case).
------Rptr 30
3.3.3 ALARM CONFIGURATION
Select Which Alarms To Edit
Input Alarms
Local Mic ID - The local microphone connected to the
microphone jack on the MAC card is assigned a Group
ID for transmitting when the local microphone PTT is
active. This allows the repeater to operate as a base
station.
Output Alarms
Cross Reference
Test Mode ID - This is the Group ID transmitted when
the repeater is in Test Mode. Mobiles with the same
Group ID can communicate with the repeater in Test
Mode.
This selects the screens which program the input
and output alarm configurations programs the Input
and Output alarm configurations. The Cross Reference
screen selects which output alarm is activated by an
input alarm. Refer to the following for more
information.
RF Power Level - This is the default transmitter power
output level. NOTE: This is not the actual power out
level. Other factors must be considered for true power
out.
Use the arrow keys to move down the list. Use
the Space bar to toggle through the selectable parameters for each alarm which are Disabled, Active Low,
Active High.
Power Source - This indicates the primary power
source for the Repeater (AC/DC). If AC is selected and
Battery Backup is installed, the transmitter goes to half
rated power (max.) when AC fails. If DC is selected and
AC fails, power output is unchanged.
Input Alarm Programming
There are four input alarms that can be activated
by external devices (see Section 5.12). These inputs
can be disabled, energized or de-energized. Alarms 3
and 4 can also have an analog input.
Paging - This indicates if there is an optional paging
terminal connected to the repeater. This option is not
compatible with the LTR Data Modem, TIC or VNC
options.
Data Modem - This is selected if the Data Modem
option is installed. This option is not compatible with
Paging, TIC, or VNC.
3.3.2 SELECT REPEATER
Input Alarm Screen
Select the repeater number to be programmed or
edited. Move the cursor with the arrow keys to high-
If the input is disabled, the input alarm line is
inactive. When energized and current flow is detected,
3-7
Revised September 2002
Part No. 001-2008-204
SOFTWARE DESCRIPTION
There are up to 48 alarms (0-47), 8 external input
alarms and 40 internal alarms (see Table 1-2). There
are eight output alarms. An alarm condition on any
input can cause an output alarm. This screen configures which input alarm activates an output alarm.
the alarm is activated. When de-energized and no current flow is detected, the alarm is activated. Analog
inputs provide a detection of an analog input out of
limit condition. Select the Low and High Limit pair to
trip an Analog Input Alarm. The High Limit must be
greater in value than the Low Limit (0.0V-5.0V in
0.1V steps).
NOTE: More than one alarm condition can have the
same output alarm.
Output Alarm Programming
Alarm Cross Reference Screen
Output Alarm Screen
Output Type
3.3.4 REPEATER TYPE
Active Open - An active alarm opens (no contact)
the output lines.
Active Closed - An active alarm closes (contact) the
output lines.
Alarm Description - This is a text string (up to 15
characters) to describe the alarm. This test string is
sent via Morse code if the alarm input is
programmed with a Tx ID and an output is selected
in the cross reference menu (see following).
This screen selects the repeater type (LTR signaling protocol and features):
Transmit ID - Each of the 8-alarm outputs can be
assigned a Group ID from 1-225. The default setting
is 0 (zero) for disabled. This Group ID and the
Repeater number identify an alarm that is active.
This ID can be programmed into a transceiver so
that when the alarm is active, the alarm description
is received in Morse code.
Frequency Band
Power Level
Alarm Transmit Rate - This sets the time interval for
transmitting the alarm message in Morse code. If
more than one alarm is active, this is the inter-alarm
time.
800 MHz
800 MHz [-12.5 kHz]
900 MHz
75W
175W
3.3.5 DELETE REPEATER
Select Rptr To Delete
Rptr 1
Cross Reference Programming
The following cross reference screen selects the
output alarm that is activated by each input alarm.
Revised September 2002
Part No. 001-2008-204
This screen deletes a repeater from the list of
repeaters currently being programmed.
3-8
SOFTWARE DESCRIPTION
Repeater (1-20)
Home
UID
HARDWARE
HSDB Monitor
GoTo
UID
RX/TX Data
GID
Home
RF Data
Input Monitor
Revisions
Mode Select
GID
Data Received From Radio
Pri
Data Transmitted to Radio
Stat
RF Line Monitor
Time
Input Alarm 3/4 Analog Monitor
Normal
Test
Figure 3-4 Hardware Menu Flowchart
3.3.6 TELEPHONE PARAMETERS
3.4.2 WRITE SETUP PARAMETERS
Refer to the Telephone Interface Card manual,
Part No. 004-2000-370, for information on the Telephone Access Parameters, Telephone Interface and
TIC Calibration Data.
This command sends the contents of the buffer to
the repeater and programs the EEPROM memory in
the Main Processor Card (MPC).
Program Rptr 1
Ok
Cancel
3.4 TRANSFER MENU
3.4.3 READ/WRITE TIC CALIBRATION DATA
Refer to Section 3.3.6 for information on this
function.
3.5 HARDWARE
3.4.1 READ SETUP PARAMETERS
This command reads the contents of the
EEPROM memory of a repeater and loads it into a
buffer. The contents of the buffer is then displayed to
show the programming of the repeater.
The Hardware menu is used for such things as to
monitoring certain repeater functions and selecting the
Test or Normal mode. A flowchart of this menu is
shown in Figure 3-4.
Read Setup Parms?
Ok
Cancel
3-9
Revised September 2002
Part No. 001-2008-204
SOFTWARE DESCRIPTION
3.5.1 HSDB MONITOR
Channel Number, Free Channel Number and Priority
of the current repeater. The time stamp is included
because messages are sent continually and this
provides a reference for when a data exchange took
place.
3.5.3 RF DATA
High Speed Data Bus (HSDB) connects all
repeaters at a site and continually sends updates on the
status of each repeater. This information screen provides a list of all repeaters at the site (1 to 20). If a
repeater is not sending data, IDLE is next to the
repeater number. The data sent by the repeater is used
to determine the Home, GID and UID of destination
(mobile) users to receive the call placed by the originator.
The A/D Monitor Screen shows the state of various lines monitored by the A to D converter in the
IAC. The normal values for each line are as follows.
The Home column refers to the Home repeater
number of the originator. Therefore, the Repeater
number and the Home number may not be the same
number. The UID is the Unique ID used to identify the
originator of special calls. The GID column refers to
the Group ID of the talk group of the originator
(236=UID Call, 237 Telco call). The GoTo column
shows the repeater channel all destination users switch
to so they receive the call.
Synthesizer Lock Lines
Forward Power (LP)
Forward Power (HP)
Reflected Power
Final Out (ratio)
Chassis Temp
Wideband Audio Output
LO Injection
RSSI
Fan Current
Fan
Power Supply Temp
Battery Voltage
3.5.2 RECEIVE/TRANSMIT DATA
Yes or No
25-75 Watts
75-175 Watts
0-6 Watts
approx equal
27°C-55°C
approx 200
approx 200
20-150
100-200, 0
On or Off
22°C-45°C
21V-28V
Values with no label are the actual A to D reading. To calculate the voltage on the line, divide the
value by 51. Example: Value ÷ 51 = Volts. Any variation from the above values may indicate a problem in
that area. Values on this screen are relative measurements only.
This is an information screen used at the repeater
site while the computer is connected to the MPC of the
repeater being monitored. This information is from the
receive data stream from the destination user (mobile)
and the data content of the repeater transmit data
stream.
3.5.4 REVISION/VERSION
The repeater receives the following from the
destination (mobile): Unique ID, Home Repeater
Number, Group ID, Priority, Status, and Time Stamp.
The information sent to the destination in the update
message from the repeater includes: Unique ID of
originator, Home Repeater Number, Group ID, GoTo
The Revision/Version screen which follows indicates version information for the various repeater
modules. The format is R.V (revision.version) for all
modules. The MPC information also includes the
release date of the software and the serial number of
the repeater.
Revised September 2002
Part No. 001-2008-204
3-10
SOFTWARE DESCRIPTION
sections are diagrams which show the location of the
various adjustment points.
3.6.2 RECEIVER
Revision/Version Screen
This menu is selected to tune the Receive board.
The procedure is described in Section 6.2. Diagrams
which shown the location of the various adjustment
points are also located in this section.
3.5.5 MODE SELECT
3.6.3 EXCITER
This menu is selected to tune the Exciter board.
The procedure is described in Section 6.3. Diagrams
which show the location of the various adjustment
points are also located in this section.
The Mode Select screen places the repeater either
in the Normal mode or the Test mode. In the Normal
mode the repeater operates as a normal repeater. In the
Test mode it transmits a test word. This test word is
the Test Mode ID programmed in the Setup Parameters screen (see Section 3.3.1).
3.6.4 FULL REPEATER
This menu is selected to tune the entire repeater.
The Receiver and Exciter portions are performance
tests and adjustments, and the Audio and Data portions
are level adjustments for the Main Audio Card
(MAC). Refer to Figure 6-17 for an alignment points
diagram for the MAC.
CAUTION
In the Test Mode the repeater is “busy” (out of service). Therefore, it is important that it be placed back
in the Normal Mode when testing is finished.
3.6 TEST MENU
3.7 UTILITIES MENU
3.7.1 COM PORT
NOTE: A flowchart of the Test menu is shown in
Figure 3-5.
This selects the serial port of the computer that is
used for the connection to the repeater. The cable used
for this connection is shown in Figure 3-1. This screen
also selects the data baud rate. This rate is typically
9600 (refer to Section 3.1.6 for more information).
The Test Menu shown above is used to tune the
repeater as described in Section ??. A flowchart of this
menu is shown in ??. The functions in this menu are as
follows:
3.6.1 POWER AMPLIFIER
Select COM Port Desired
This menu is selected to align the Power Amplifier and RF Interface Boards. The procedure is
described in Sections 6.4 and 6.5. Also located in these
( ) COM 1 ( ) COM 2
Baud rate: 9600
Spacebar to Select
3-11
Revised September 2002
Part No. 001-2008-204
SOFTWARE DESCRIPTION
Frequency Adjust
Power Output Adjust
All Receive Tests
TCXO Frequency Adjust
Audio Distortion
Hum & Noise Measurement
SINAD Measurement
Squelch Adjust
Data Level Adjust
Local Speaker/Mic
Desense Check
Miscellaneous Tests
TEST
All Test
Repeater Setup
Transmitter Tests
Receiver Tests
Transmit Audio/Data
Voter Audio Adjust
Audio/Data Adjust
Repeater Operation
PA
Receiver
Exciter
Full Rptr/Station
RNT Interface
Telephone Interface
Select Line Type
Adjust Links
All Transmit Tests
Audio Deviation Limit
Repeat Audio Level
Data Level Adjust
Audio/Data Deviation
CWID Level Check
Local Speaker/Mic
Tx Hum & Noise Ratio
Transmit Audio Distortion
LTR Modem
All Audio/Data Tests
Voice Audio From Repeater
Voice Audio To Repeater
FSK Data To Rptr (Separate Path)
FSK Data To Rptr (Over Voice Path)
FSK Data From RNT (Separate Path)
FSK Data From Rptr (Over Voice Path)
RS-232 Setup
All Operational Tests
New HSDB Test
Old HSDB Test
Handshake Test
Alarm Test
Spurious Check
Data Over Voice (2-Wire)
Separate Data (4-Wire)
RS-2332
Figure 3-5 Test Programming Flowchart
3.7.2 DISPLAY MODE
3.7.3 USER LEVEL
This screen allows the color mode when a color
monitor is used. With some laptop computers, the
monochrome mode may provide better resolution.
The Novice Level uses prompts in the EditParameters screens when Escape or F2 keys are
pressed that ask “Are You Sure?” before the task is
executed. The Advanced selection performs the task
without asking this question.
Select Color Mode Desired
( ) Color
( ) Monochrome
Spacebar to Select
Revised September 2002
Part No. 001-2008-204
3-12
PROGRAMMING PROCEDURE
SECTION 4 PROGRAMMING PROCEDURE
4.1 CREATING A NEW FILE
5. Select Edit > Alarm Configuration if alarms need to
be configured. Program the alarms as described in
Section 3.3.3. Press the F2 key to accept the parameters and exit the screen.
The following example shows how a new
repeater programming file containing one repeater is
created for Site 1. The Viking VX software used to
perform this programming is described in detail in the
preceding section (Section 3).
6. To save the information in the buffer to a disk file,
select File > Save and type a valid DOS filename
(up to 8 characters plus a 3-character extension). For
this example “site0001.dat”.
To select a display parameter press the Enter key
or simply click it if using a mouse. Press the Escape
key to exit back to the previous menu without making
any changes. Press the F2 key to save the changes and
exit the screen. Pressing the Spacebar displays available choices if applicable.
7. To download the information in the buffer to the
repeater, select Transfer > Write Setup Parms.
4.2 ADDING A REPEATER TO A FILE
NOTE: To display additional information on a highlighted parameter, press the F1 key. Then press the
Escape key to return to the normal display.
The following example shows how another
repeater is added to the file saved for Site 1.
1. If the Site 1 file is currently not loaded into the
buffer, Select File > Load, highlight “site0001.dat”,
and select “Ok” to load the file into the buffer.
Proceed as follows:
1. Select File > New to clear the buffer. “No Filename”
should be displayed in the lower left corner of the
screen.
2. Select Edit > Select Repeater. The repeater list that
is displayed should include the previously
programmed repeater number (1-20). Select
“Default” to program another repeater.
2. Select Edit > Repeater Type and program the
following for the repeater covered by this manual:
•
•
•
•
3. Repeat the procedure in the preceding section
starting with step 4.
LTR for repeater type
800 MHz” for frequency band. If the channels are
offset 12.5 kHz on the low side, select “800 MHz
(–12.5 kHz)” instead.
Low (75W) if equipped with the standard PA or
High (175/160W) if equipped with the high
power PA (see Section 1.4).”
IAC type select “4 I/O IAC” unless an older 8 port
card is being used in which case select “8 I/O
IAC”.
4.3 READING OR CHANGING REPEATER
PROGRAMMING
The following examples show how repeater
programming data is read and edited if desired.
1. Save the data currently in the buffer if applicable by
selecting File > Save or File > Save As.
2. To read the data currently in the repeater, select
Transfer > Read Setup Parameters. The information
is then indicated in the various screens described in
Section 3.4.1.
3. Select Edit > Select Repeater. “Default” should be
the only repeater listed. Select it to return to the
main menu level (“Default” adds another repeater).
4. Select Edit > Setup Parameters. Program the parameters in the screen that is displayed. A brief description of these parameters is located in Table 4-1 and
a complete description is located in Section 3.3.1.
3. Edit the parameters if desired and write the new
parameters by selecting Transfer > Write Setup
Parms.
4-1
Revised September 2002
Part No. 001-2008-204
PROGRAMMING PROCEDURE
Table 4-1 Repeater Setup Parameters
Parameter
Response
Repeater Number
Channel Number
1-20
1-920
Telco Network Type
None
FSK
RS232
FSK Blank & Burst
TIC
VNC
0, 1
No
Yes, No
Area
Sync Repeater
Stand Alone
ID Validator
CWID Time
CWID Message
Local MIC ID
Test Mode ID
RF Power Level
Power Source
Paging
Data Modem
Revised September 2002
Part No. 001-2008-204
Yes, No
0 = disabled
1-60 minutes
15 characters/numbers
UPPER CASE
0 = Transmits carrier
1-250, 253
0 = Transmits carrier
1-250, 254 (default)
25-75, 75-175
AC or DC
Yes, No
Yes, No
Description
Each repeater is assigned a Home Repeater number from 1-20.
Each repeater is programmed with the number of the channel
that it is operating on. Use the “Program Channel” shown in
Appendix A.
Data signaling type for Sec FSK, Dig 1200, RS232 or B&B.
None = LTR dispatch only.
TIC is for Telephone Interface Card w/o 3000 Switch.
VNC = Network telephone interconnect w/o 3000 Switch.
Same as value of the Area Bit in the mobiles.
Not used.
Select “Yes” if the repeater is not connected to additional
repeaters (via HSDB).
Not used.
Time between CWID transmissions.
Station call letters.
Group ID transmitted when the local microphone PTT is
active.
Group ID transmitted when the Repeater is in the Test Mode.
Power level in watts for transmit power.
The type of primary power source for the repeater.
Select if a paging terminal is installed.
Select if the Data Modem option is installed.
4-2
CIRCUIT DESCRIPTION
SECTION 5 CIRCUIT DESCRIPTION
5.1 RECEIVER
Additional filtering of the receive signal is provided
by 3-pole helical filter L204-L206. A section of
microstrip on the collector of Q201 and C205/C207
match the impedance from Q201 to 3-pole helical
filter L204-L206.
5.1.1 INTRODUCTION
The receiver is a double conversion type with
intermediate frequencies of 52.95 MHz and 450 kHz.
The first injection frequency is phase locked to a
temperature compensated crystal oscillator (TCXO)
with a frequency stability of ±1.0 PPM from –30° to
+60° C (–22° to +140° F). Two 3-pole bandpass filters
in the front-end reject signals outside the receive band.
Two 4-pole crystal filters and one 6-pole ceramic filter
establish receiver selectivity (see block diagram
Figure 5-1).
5.1.4 FIRST MIXER, CRYSTAL FILTER
5.1.2 REGULATED VOLTAGE SUPPLIES
First mixer U201 mixes the receive frequency
with the first injection frequency to produce the 52.95
MHz first IF. Since low-side injection is used, the
injection frequency is 52.95 MHz below the receive
frequency. Matching between filter L204-L206 and
the mixer is provided by L228, C208 and C372. The
output of U201 is matched to Z201 at 52.95 MHz by
L207, C209 and C267.
The +15V DC power source is supplied by the
repeater power supply. The +15V supply enters the
receiver on J201, pin 1. U206 provides the +12V DC
receive voltage to the RF and IF amplifiers. U210
supplies +12V DC to the first injection amplifiers.
U207 supplies +12V DC to the remaining +12V DC
circuits. U208 supplies +6V DC to the remaining
circuits.
Z201 and Z202 form a two-section, four-pole
filter with a center frequency of 52.95 MHz and a –3
dB bandwidth of 15 kHz. This filter attenuates adjacent channels and other signals close to the receive
frequency. The filter sections are a matched pair and
the dot on the case indicates which leads connect
together. Matching with Q202 is provided by C210,
L209 and C270.
5.1.5 IF AMPLIFIER, CRYSTAL FILTER
5.1.3 HELICAL FILTER, RF AMPLIFIER
Q202 amplifies the 52.95 MHz IF signal to
recover filter and mixer losses and improve receiver
sensitivity. Biasing for Q202 is provided by R208/
R209/R211/R313 and C211/C212/C213 provide RF
bypass. The output of Q202 is matched to crystal filter
Z203 at 52.95 MHz by C214, C293 and L211.
The receive signal enters the receiver on coaxial
connector A201. A helical filter consisting of L201,
L202 and L203 is a three-pole bandpass filter tuned to
pass only a narrow band of frequencies (806-824
MHz) to the receiver. This filter also attenuates the
image and other unwanted frequencies.
Z203 and Z204 form a two-section, four-pole
filter with a center frequency of 52.95 MHz and a –3
dB bandwidth of 15 kHz. This filter establishes the
selectivity of the receiver by further filtering the 52.95
MHz IF. The filter sections are a matched pair and the
dot on the case indicates which leads connect together.
Matching with U202 is provided by C215, C216,
C301, L225 and R322.
Impedance matching between the helical filter
and RF amplifier Q201 is provided by C201, C202
and a section of microstrip. Q201 amplifies the
receive signal to recover filter losses and increases
receiver sensitivity. Biasing for Q201 is provided by
R201/R202/R203/R204 and C204 provides RF
bypass. A 1.8 dB attenuator follows amplifier Q201.
5-1
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
BANDPASS
FILTER
A201
L201/L202/L203
RECEIVE
RF IN
BANDPASS
FILTER
RF AMP
Q201
MIXER
U201
753-771 MHz
DATA
U209
CLK
RF CLK
SYN CS RX
EN
SYN LK RX
LD
U202
MULTIPLIER
Q210
Q211
RF
IN
RF DATA
52.95 MHz
QUADRATURE DETECTOR/
2ND OSC
Y201
BUFFER
Q202
Z201/Z202
L204/L205/L206
17.5 MHz TCXO
PHASE
DETECTOR
52.95 MHz 4-POLE 52.95 MHz
IF AMP
CRYSTAL FILTER
Q205
BPF
L215
L216
52.5 MHz
Z205
450 kHz
52.95 MHz 4-POLE
CRYSTAL FILTER
Z203/Z204
RSSI
U203A
RSSI
AUDIO AMP
U203B
RX WB AUDIO
BUFFER
F
IN
Q208
Q209
L223 BANDPASS
L224 FILTER
BUFFER
VCO
PD
OUT
A006
Q214/Q215
AMP
Q216
Q217
AMP
U204A
TP
RX INJ
Figure 5-1 Receiver Block Diagram
5.1.6 SECOND MIXER/DETECTOR
Biasing of Q205 is provided by R228, R227 and
R229. RF choke L214 blocks the flow of RF through
R229. An AC voltage divider formed by C236/C235
matches Q205 to the high pass filter. The third
harmonic of the TCXO frequency is then used to drive
the OSC B input at 52.5 MHz. L215, C237 and L216
for a high pass filter to attenuate frequencies below
52.95 MHz. C222 and C238 match the output of the
filter to U202.
As shown in Figure 5-2, U202 contains second
oscillator, second mixer, limiter, detector and RSSI
circuitry. The 52.95 MHz IF signal is mixed with a
52.5 MHz signal produced by TCXO Y201 and tripler
Q205. The 17.5 MHz (±1 PPM) output of Y201 is fed
through C231 to tripler Q205. The tripler passes the
third harmonic at 52.5 MHz to the oscillator input of
U202.
OSC B 1
The 450 kHz second IF is then fed to ceramic
filter Z205, then into the IF amplifier. The center
frequency of Z205 is 450 kHz with a bandwidth of 15
kHz used to attenuate wideband noise. The limiter
amplifies the 450 kHz signal 92 dB which removes
any amplitude fluctuations.
16 MIXER IN
SQUELCH TRIGGER
WITH HYSTERESIS
OSC
MIXER
OSC E 2
MIXER OUT 3
Vcc 4
15 GROUND
14 MUTE
IF IN 5
From the limiter the signal is fed to the quadrature detector. An external phase-shift network
connected to U202, pin 8, shifts the phase of one of
the detector inputs 90° at 450 kHz (the other inputs are
unshifted in phase). When modulation occurs, the
frequency of the IF signal changes at an audio rate as
does the phase of the shifted signal. The detector,
which has no output with a 90° phase shift, converts
the phase shift into an audio signal. Z213 is adjusted
to provide maximum undistorted output from the
detector. The audio signal is then fed out on U202,
pin 9.
13 RSSI
DECOUPLING 1 6
12 SQUELCH IN
LIMITER
AMP
QUAD COIL 8
DEMODULATOR
DECOUPLING 2 7
11 FILTER OUT
AMP
FILTER
10 FILTER IN
AF
AMP
9 AUDIO
Figure 5-2 U202 Block Diagram
May 1998
Part No. 001-2008-203
5-2
CIRCUIT DESCRIPTION
5.1.7 WIDEBAND AUDIO AMPLIFIER
change and transistor current remains constant. R803
decouples the VCO output from AC ground. L803 is
an RF choke and C807, C808, C810 and C811 provide
RF bypass.
U203B amplifies the detected audio and data
signal. R280/R263 set the gain of the amplifier and
R256/R262/R284 provide a DC reference level. C220
bypasses the 450 kHz IF signal and C240 bypasses
other frequencies. The output signal is adjusted by
R264 and fed to J201, pin 9.
5.1.11 BUFFER
A cascode amplifier formed by Q208/Q209
provides amplification and isolation between the VCO
and Synthesizer. A cascode amplifier is used because
it provides high gain, high isolation and consumes
only a small amount of power. The input signal to this
amplifier is coupled from the VCO RF output on pin
4. DC blocking and coupling to the VCO is provided
by C268 and to the buffer by C261. Bias for the amplifier is provided by R275, R279, R278 and R277. Q209
is a common-emitter amplifier and Q208 is a commonbase with C260 providing RF bypass. L219 provides
some filtering of the cascode output. R273 lowers the
Q of L219. The output of the amplifier is coupled by
C309 to U209, pin 11.
5.1.8 RSSI AMPLIFIER
U202, pin 13 is an output from an internal RSSI
(receive signal strength indicator) circuit which
provides a current proportional to the strength of the
450 kHz IF signal. The RSSI output is buffered
through U203A and the level is adjusted by R261. The
DC output signal is then fed to J201, pin 7.
5.1.9 VCO
The Voltage-Controlled Oscillator (VCO) is
formed by Q802 circuitry and a resonator consisting of
L220 in the Receiver. The adjusting screw in L220
tunes the tank circuit to the desired frequency range.
The VCO oscillates in a frequency range from 753771 MHz. Biasing of Q802 is provided by R805, R806
and R807. AC voltage divider C812 and C813 initiates
and maintains oscillation. C803 couples Q802 to L220
that provides the shunt inductance of the tank circuit.
The shunt capacitance of the tank circuit is made
primarily by C804 in series with CR802.
5.1.12 SYNTHESIZER
The synthesizer inputs/outputs are shown in
Figure 5-3. The synthesizer output signal is the
receiver first injection frequency. This signal is
produced by a VCO (voltage-controller oscillator).
The frequency of this oscillator is controlled by a DC
voltage. This DC voltage is generated by integrating
the pulses from the phase detector in synthesizer chip
U209. This integration is performed by the synthesizer
loop filter which is made up of C805, C806 and R804
in the VCO circuitry.
The VCO frequency is controlled in part by DC
voltage across varactor diode CR802. As voltage
across a reverse-biased varactor diode increases, its
capacitance decreases. Therefore, VCO frequency
increases as the control voltage increases. The control
line is RF isolated from tank circuit by choke L804.
The amount of frequency change produced by CR802
is controlled by series capacitor C804.
5.1.10 ACTIVE FILTER
Frequencies are selected by programming
counters in U209 to divide by a certain number. This
programming is provided through J201, pins 12, 18
and 20. The frequency stability of the synthesizer is
established by the ±1.0 PPM stability of TCXO Y201.
The output of this oscillator is stable from 30°C to
+60°C (–22°F to +140°F).
Q801 functions as a capacitance multiplier to
provide filtering of the 12V supply to Q802. R801 and
R802 provide transistor bias, and C809 provides the
capacitance that is effectively multiplied by the gain of
Q801. If a noise pulse or other voltage change appears
on the collector, the base voltage does not change
because of C809. Therefore, the base current does not
The VCO frequency of A006 is controlled by a
DC voltage produced by integrating the phase detector
output pulses of U209 The phase detector senses the
phase and frequency of the two input signals (fV and
fR) and causes the VCO control voltage to increase or
decrease if they are not the same. When the frequencies are the same the VCO is “locked” on frequency.
5-3
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
DATA OUT
REF in
REF out
CLOCK
DATA IN
ENABLE
20
PORT
fR
13-STAGE R COUNTER
OSC OR
4-STAGE
DIVIDER
OUTPUT A
fV
SHIFT
REGISTER
AND
CONTROL
LOGIC
19
16
LOGIC
DOUBLE-BUFFERED
R REGISTER
16 BITS
1
18
SELECT
fR
fV
LOCK DETECT
AND CONTROL
C REGISTER
8 BITS
15
fR
fV
17
STANDBY
LOGIC
2
POR
fR
A REGISTER
24 BITS
fV
PHASE/FREQUENCY
DETECTOR A
AND CONTROL
PHASE/FREQUENCY
DETECTOR B
AND CONTROL
8
6
3
4
LD
OUTPUT B
(OPEN-DRAIN OUTPUT)
Rx
PDout
OR (UP)
OV (DOWN)
INTERNAL
CONTROL
6-STAGE
A COUNTER
MODULUS
CONTROL
LOGIC
INPUT AMP
f in
f in
11
10
12-STAGE
N COUNTER
64/65
PRESCALER
13
9
TEST 2
TEST 1
Figure 5-3 Synthesizer Block Diagram
One input signal to the phase detector in U209 is
the reference frequency (fR). This is the 17.5 MHz
TCXO frequency divided by the R (reference) counter
to the channel spacing or 12.5 kHz.
Interface Alarm Card (IAC) and fed into the synthesizer on J201, pin 20 to Data input port U209, pin 19.
Data is loaded into U209 serially on the Data
input port U209, pin 19. Data is clocked into the shift
registers a bit at a time by a low to high transition on
the Clock input port U209, pin 18. The Clock pulses
come from the MPC via the IAC to J201, pin 18.
The other input to the phase detector in U209 is
from the VCO frequency divided down by the “N”
counter and prescaler in synthesizer U209 to 12.5 kHz.
The “N” counter is programmed through the synthesizer data line on J201, pin 20. U209 is programmed
so that the phase detector input (fV) is identical to the
reference frequency (fR) (12.5 kHz) when the VCO is
locked on the correct frequency.
As previously stated, the counter divide numbers
are chosen so that when the VCO is operating on the
correct frequency, the VCO-derived input to the phase
detector (fV) is the same frequency as the TCXOderived input (fR) which is 12.5 kHz.
The synthesizer contains the R (reference), N,
and A counters, phase and lock detectors and counter
programming circuitry. Frequencies are selected by
programming the three counters in U209 to divide by
assigned numbers. The programming of these counters
is performed by circuitry in the Main Processor Card
(MPC), which is buffered and latched through the
May 1998
Part No. 001-2008-203
The fR input is produced by dividing the 17.5
MHz TCXO frequency by 1400. This division is done
by the “R” counter in U209. The counter always
divides by 1400 regardless of the channel number.
This produces a reference frequency (fR) of 12.5 kHz.
Since the VCO is on frequency (receive frequency
5-4
CIRCUIT DESCRIPTION
5.1.13 BUFFER AMPLIFIER
minus 52.95 MHz) and no multiplication is used, the
channel frequencies change in 12.5 kHz steps and the
reference frequency (fR) is 12.5 kHz for all channels
selected by this receiver.
A cascode amplifier formed by Q210 and Q211
provides amplification and also isolation between the
TCXO and Synthesizer U209. A cascode amplifier is
used because it provides high reverse isolation. The
input signal to this amplifier is from TCXO Y201.
C254 provides DC blocking. Bias for the amplifier is
provided by R312, R248, R249, R251 and R250. L218
is an RF choke. RF bypass is provided by C251, C252
and C253. The output of Q210/Q211 is coupled to
U209 by C307.
The fV input is produced by dividing the VCO
frequency using the prescaler and N counter in U209.
The prescaler divides by 64 or 65. The divide number
of the prescaler is controlled by the N and A counters
in U209.
The N and A counters function as follows: both
the N and A counters begin counting down from their
programmed number. When the A counter reaches
zero, it halts until the N counter reaches zero. Both
counters then reset and the cycle repeats. The A
counter is always programmed with a smaller number
than the N counter. While the A counter is counting
down, the prescaler divides by 65. Then when the A
counter is halted, the prescaler divides by 64.
5.1.14 LOCK DETECT
When the synthesizer is locked on frequency, the
Lock Detect output on U209, pin 2 is a logic high
voltage with very narrow negative-going pulses. Then
when the synthesizer is unlocked, these pulses become
much wider, the width may vary at a rate determined
by the frequency difference of fV and fR. The lock
detect pulses are applied to J201, pin 14 and sent to the
RF Interface on J103, pin 14 for detection and
sampling in the IAC.
Example: Assume a receive frequency of
813.4875 MHz (channel 300). Since the VCO is 52.95
MHz below the receive frequency it must be 760.5375
MHz for channel 300. To produce this frequency, the
N and A counters are programmed as follows:
N = 950
5.1.15 BUFFER AMPLIFIER
A = 43
A cascode amplifier formed by Q214 and Q215
provides amplification and also isolation between the
VCO and Receiver RF stages. A cascode amplifier is
used because it provides high reverse isolation. The
input signal to this amplifier is coupled from VCO
A006 by C268. C268 also provides DC blocking. Bias
for the amplifier is provided by R294, R311, R290,
R291 and R292. L222 is an RF choke and R293
lowers the Q of the coil. RF bypass is provided by
C274, C356, C310, C272, C273 and C335. The output
of Q214/Q215 is matched to the Receiver RF stages
by C275, C276 and two sections of microstrip.
NOTE: Section 7.2.5 describes how the N and A
counter numbers can be calculated for other channels.
To determine the overall divide number of the
prescaler and N counter, the number of VCO output
pulses required to produce one N counter output pulse
can be counted. In this example, the prescaler divides
by 65 for 65 x 43 or 2,795 input pulses. It then divides
by 64 for 64 x (950 - 43) or 58,048 input pulses. The
overall divide number K is therefore (58,048 + 2,795)
or 60,843. The VCO frequency of 760.5375 MHz
divided by 60,843 equals 12.5 kHz which is the fR
input to the phase detector. The overall divide number
K can also be determined by the following formula:
5.1.16 RF AMPLIFIERS
U210 provides the +12V source for these amplifiers. RF amplifier Q216 is biased by R296 and R295.
C278 provides RF bypass from the DC line and R297
provides supply voltage isolation. A section of microstrip on the collector acts as an RF inductor. Q216 is
matched to Q217 by C277, C263, C288 and two
sections of microstrip.
K = 64N + A
Where,
N = N counter divide number and
A = A counter divide number.
5-5
May 1998
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CIRCUIT DESCRIPTION
5.2.2 VCO AND TCXO FREQUENCY
MODULATION
RF amplifier/buffer Q217 is similar in design to
Q216. The output of Q217 is matched to the 3 dB
attenuator made up of R285/R286/R287 by two
sections of microstrip and C280 provides DC
blocking. L223/L224 are tuned to the receive
frequency –52.95 MHz and passed to Mixer U201.
This injection frequency is also coupled through C284
to U204A. CR201, R255, R254 provide DC input to
U204A, pin 3. The output of U204A, pin 1 is
connected to J201, pin 13 for a receive injection test
point and connected to the RF Interface Board on
J103, pin 13.
Both the VCO and TCXO are modulated in order
to achieve the required frequency response. If only the
VCO was modulated, the phase detector in U403
would sense the frequency change and increase or
decrease the VCO control voltage to counteract the
change (at the lower audio frequencies inside the
closed loop bandwidth of the synthesizer). If only the
TCXO frequency was modulated, the VCO would not
track the higher audio frequencies (those beyond the
closed loop bandwidth of the synthesizer). However,
by modulating both the VCO and TCXO a flat audio
response is achieved. Potentiometers R425 and R446
balance the modulating signals.
5.2 EXCITER
There are two 3.5V sources on the Exciter board;
one is a reference for the modulation amplifier to the
VCO, the other is for the modulation amplifier to the
TCXO.
5.2.1 VCO
The Voltage-Controlled Oscillator (VCO) is
formed by Q802, associated circuitry and a resonator
consisting of L404 in the Exciter. The screw in L404
in the Exciter tunes the tank circuit to the desired
frequency range. The VCO oscillates in a frequency
range from 851-869 MHz. Biasing of Q802 is
provided by R805, R806 and R807. An AC voltage
divider formed by C812 and C813 initiates and maintains oscillation. C803 couples Q802 to resonator
L404 in the Exciter. Resonator L404 provides the
shunt inductance of the tank circuit. The shunt capacitance of the tank circuit is made primarily of C804 in
series with CR802. RF choke L805 completes the DC
bias path to ground.
The reference voltage on U402B, pin 5 is sent to
buffer U407B, J401, pin 9 to RFIB connector J102,
pin 9. The voltage leaves the RFIB on J101, pin 14 to
J2, pin 27 on the backplane, to the bottom connectors
via pin 7 and finally to the MAC on P100, pin 7.
With reference to the ground on the Exciter, the
3.5V reference stability is maintained by U126B/C/D
on the MAC. The 3.5V DC passes through summing
amplifier U129B and transmit modulation gate U118D
to P100, pin 29 (Tx MOD). P100, pin 29 is connected
to backplane connector J2, pin 8 and RFIB connector
J101, pin 22 to J102, pin 13. The transmit modulation
and 3.5V reference enter the Exciter on J401, pin 13
and is routed to U402B, pin 6. R425 sets the TCXO
modulation level. The modulation signal along with
the 3.5V DC is applied to U402A, pin 2.
The VCO frequency is controlled in part by DC
voltage across varactor diode CR802. As voltage
across a reverse-biased varactor diode increases, its
capacitance decreases. Therefore, VCO frequency
increases as the control voltage increases. The control
line is RF isolated from tank circuit by choke L804.
The amount of frequency change produced by CR802
is controlled by series capacitor C804.
5.2.3 ACTIVE FILTER
Q801 functions as a capacitance multiplier to
provide filtering of the 12V supply to Q802. R801 and
R802 provide transistor bias, and C809 provides
capacitance that is effectively multiplied by the gain of
Q801. If a noise pulse or other quick voltage change
appears on the collector, base voltage does not change
significantly because of C809. Therefore, the base
current does not change and transistor current remains
The frequency is modulated in a similar manner.
The transmit audio/data signal is applied across
varactor diode CR801 to vary the VCO frequency at
an audio rate. C802 in series with CR801 determine
the amount of modulation produced by the audio
signal.
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CIRCUIT DESCRIPTION
One input signal to the phase detector in U403 is
the reference frequency (fR). This frequency is the 17.5
MHz TCXO frequency divided by the reference
counter to the channel spacing or 12.5 kHz. The other
input signal (fV) is the VCO frequency divided by the
“N” counter in U403. The counters are programmed
through the synthesizer data line on J401, pin 20. Each
channel is programmed by a divide number so that the
phase detector input is identical to the reference
frequency (fR) when the VCO is locked on the correct
frequency.
constant. R803 decouples the VCO output from AC
ground. L803 is an RF choke and C807, C808, C810
and C811 provide RF bypass.
5.2.4 BUFFER
A cascode amplifier formed by Q406/Q407
provides amplification and also isolation between the
VCO and synthesizer. A cascode amplifier is used
because it provides high reverse isolation. The input
signal to this amplifier is tapped from the VCO RF
output. DC blocking to the VCO is provided by C441
and to the buffer by C433. Bias for the amplifier is
provided by R451, R453, R454 and R455. Q407 is a
common-emitter amplifier and Q406 is a commonbase with C432 providing RF bypass. L403 decouples
the output from AC ground and R452 lowers the Q of
L403. The amplifier is coupled by C429 and C499 to
U403, pin 11.
Frequencies are selected by programming the
three counters in U403 to divide by assigned numbers.
The programming of these counters is performed by
circuitry in the Main Processor Card (MPC), buffered
and latched through the Interface Alarm Card (IAC)
and fed into the synthesizer on J401, pin 20 to Data
input port U403, pin 19.
5.2.5 SYNTHESIZER
Data is loaded into U403 serially on the Data
input port U403, pin 19 when U403, pin 17 is low.
Data is clocked into the shift registers a bit at a time by
a low to high transition on the Clock input port U403,
pin 18. The Clock pulses come from the MPC via the
IAC to J401, pin 19.
The synthesizer inputs/outputs are shown in
Figure 5-3. The synthesizer output signal is the
transmit frequency. This signal is produced by a VCO
(voltage-controller oscillator) that is frequency
controlled by a DC voltage produced by synthesizer
chip U403. This DC voltage is filtered by a loop filter
made up of C805, C806 and R804 in the VCO
circuitry.
As previously stated, the counter divide numbers
are chosen so that when the VCO is operating on the
correct frequency, the VCO-derived input to the phase
detector (fV) is the same frequency as the TCXOderived input (fR). The fR input is produced by
dividing the 17.5 MHz TCXO frequency by 1187.
This produces a reference frequency (fR) of 12.5 kHz.
Since the VCO is on frequency and no multiplication
is used, the frequencies are changed in 12.5 kHz steps.
The reference frequency is 12.5 kHz for all frequencies selected by this Exciter.
Frequencies are selected by programming
counters in U403 to divide by a certain number. This
programming is provided through J401, pins 12, 19
and 20. The frequency stability of the synthesizer is
established by the ±1.0 PPM stability of TCXO Y401.
This oscillator is stable from –30°C to +60°C (–22°F
to +140°F).
The VCO frequency of A007 is controlled by a
DC voltage produced by the phase detector in U403.
The phase detector senses the phase and frequency of
the two input signals and causes the VCO control
voltage to increase or decrease if they are not the
same. When the frequencies are the same, the VCO is
then “locked” on frequency.
The fV input is produced by dividing the VCO
frequency using the prescaler and N counter in U403.
The prescaler divides by 64 or 65. The divide number
of the prescaler is controlled by the N and A counters
in U403. The N and A counters function as follows:
Both the N and A counters begin counting down
from their programmed number. When the A counter
reaches zero, it halts until the N counter reaches zero.
Both counters then reset and the cycle repeats. The A
counter is always programmed with a smaller number
The synthesizer contains the R (reference), N,
and A counters, phase and lock detectors and counter
programming circuitry.
5-7
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
SWITCH
Q405
LPTT
AMP
EX MOD
BUFFER
U402B
U402A
AMP
BUFFER
U404A
U404B
PHASE DETECTOR
TCXO
Y401
VCO
A007
Q410/Q411
Q412
Q413
BUFFER
BUFFER
AMP
AMP
TO PA
DATA
CLK
U403
U407B
Q406/Q407
V REF EX
SYN CS EX
BUFFER
SYN LK EX
Q403/Q404
Figure 5-4 Exciter Block Diagram
than the N counter. While the A counter is counting
down, the prescaler divides by 65. Then when the A
counter is halted, the prescaler divides by 64.
Where,
N = N counter divide number and
A = A counter divide number.
Example: To illustrate the operation of these
counters, assume a transmit frequency of 858.4875
MHz (channel 300). Since the VCO is the channel
frequency for transmit this frequency is used. To
produce this frequency, the N and A counters are
programmed as follows:
N = 1073
NOTE: Section 7.2.5 describes how the N and A
counter numbers can be calculated for other channels.
A=7
5.2.6 BUFFER AMPLIFIER (Q403/Q404)
To determine the overall divide number of the
prescaler and N counter, the number of VCO output
pulses required to produce one N counter output pulse
can be counted. In this example, the prescaler divides
by 65 for 65 x 7 or 455 input pulses. It then divides by
64 for 64 x (1073 - 7) or 68,224 input pulses. The
overall divide number K is therefore (68,224 + 455) or
68,679. The VCO frequency of 858.4875 MHz
divided by 68,679 equals 12.5 kHz which is the fR
input to the phase detector. The overall divide number
K can also be determined by the following formula:
A cascode amplifier formed by Q403 and Q404
provides amplification and also isolation between the
TCXO and Synthesizer U403. A cascode amplifier is
used because it provides high gain, high reverse isolation and consumes only a small amount of power. The
input signal to this amplifier is coupled from TCXO
Y401, pin 5 by C420. C420 also provides DC
blocking. Bias for the amplifier is provided by R430,
R431, R432, R433 and R428. L402 is an RF choke.
RF bypass is provided by C416, C418 and C419. The
output of Q403/Q404 is coupled to U403, pin 20 by
C417.
K = 64N + A
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CIRCUIT DESCRIPTION
5.2.7 BUFFER AMPLIFIER (Q406/Q407)
tion. A section of microstrip on the collector acts as an
RF choke to the supply line. Q412 is matched to Q413
by C449, C451 and two sections of microstrip.
A cascode amplifier formed by Q406 and Q407
provides amplification and also isolation between the
VCO and Synthesizer U403. A cascode amplifier is
used because it provides high gain, high isolation and
consumes only a small amount of power. The input
signal to this amplifier is coupled from VCO A007,
pin 6 by C433. C433 also provides DC blocking. Bias
for the amplifier is provided by R450, R451, R453,
R454 and R455. L403 is an RF choke. RF bypass is
provided by C430, C431 and C479. The output of
Q406/Q407 is coupled to U403, pin 11 by a non-polarized capacitor formed by C429/C499.
RF amplifier/buffer Q413 is similar in design to
Q412. The collector voltage of Q413 is switched by
Q405. When the Logic Push-To-Talk (LPTT) on J401,
pin 11 is low Q405 turns on and conducts the 15V
supply to the collector of Q405 and to Q413. The
output of Q413 is matched to 50 ohms by two sections
of microstrip and C465 provides DC blocking. A 3 dB
attenuator follows amplifier Q413. The RF output of
the Exciter is on coaxial connector J402 to the Power
Amplifier.
5.2.8 LOCK DETECT
5.3 75W POWER AMPLIFIER
When the synthesizer is locked on frequency, the
Lock Detect output on U403, pin 2 is a high voltage
with narrow negative-going pulses. When the synthesizer is unlocked, the negative-going pulses are much
wider, the width may vary at a rate determined by the
frequency difference of fV/fR.
5.3.1 AMPLIFIER/PREDRIVER
RF input to the PA from the Exciter is through a
coaxial cable and connector to WO511. C501 couples
the RF to 50 ohm microstrip that connects the input to
U501. U501 is a 6W amplifier/pre-driver operating in
the 851-869 MHz range.
The locked or unlocked condition of the synthesizer is filtered by R440/C423 and applied to J401, pin
16, then sent to the RF Interface on J102, pin 16 for
detection.
Power control is connected to WO505 from the
RF Interface board (RFIB). RF is filtered from the
control voltage line by various capacitors and inductors to U501, pin 2. This control voltage regulates the
RF output of the amplifier on U501, pin 4 to approximately 5W.
5.2.9 BUFFER AMPLIFIER
A cascode amplifier formed by Q410/Q411
provides amplification and also isolation between the
VCO and exciter RF stages. A cascode amplifier is
used because it provides high gain, high isolation and
consumes only a small amount of power. The input
signal to this amplifier is tapped from VCO A007, pin
4 by C441. C441 also provides DC blocking. Bias for
the amplifier is provided by R464, R465, R466, R467
and R468. L406 is an RF choke and R483 lowers the
Q of the coil. RF bypass is provided by C434, C442,
C445, C443, C444 and C480. The output of Q410/
Q411 is matched to the Exciter RF stages by C446,
R450 and two sections of microstrip.
5.3.2 DRIVER
The output of U501 passes through several
sections of 50 ohm microstrip and matching capacitors
to the emitter of Q501. Driver Q501 is a common base
amplifier with a normal output of approximately 22W.
Supply voltage is RF bypassed by various capacitors
and microstrip. C519, C520, C521 and microstrip
match the output of the driver to 50 ohms at J501.
A501 couples driver output to the input splitter of the
finals.
5.3.3 FINAL AMPLIFIERS
5.2.10 RF AMPLIFIERS
Q502 and Q503 are combined 60W amplifiers.
The 22W RF input from J501 on the output of driver
Q501 is applied to WO514 through a coaxial cable and
connector. A 50 ohm microstrip connects the RF to a
RF amplifier Q412 is biased by CR402, R469,
R470 and R472. C448 provides RF bypass from the
DC line and R471/R472 provide supply voltage isola-
5-9
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
5.3.5 THERMAL SENSOR
70.7-ohm Wilkinson splitter and then to the emitter of
each common-base amplifier. The 60W outputs on the
collectors of the amplifiers are combined using a
Wilkinson combiner. Q502 has a half-wave transmission line on the input and Q503 has a half-wave on the
output. These T-lines are used to drive the 60W amplifiers out of phase. The output of the combiner is fed
from WO513 directly to the forward/reverse power
detect board.
Thermal protection is provided by temperature
sensor U503. The operating range of the sensor is
from –30° C to 100° C (–22° F to 212° F). CR505 is
used to reference U503 above ground to allow the
sensor to read below 0° C. Amplifier U502A sends the
output of U503 through WO509 to the RF Interface
Board. The RF Interface Board reduces the power
amplifier to half power (via the MPC) if the temperature reading is too high and turns the fan on and off
(not via the MPC). The fan is turned on at approximately 50°C and off again at 42°C.
The Wilkinson splitter and combiner provide the
capability to split the drive input and combine the
final outputs while maintaining isolation between the
two final amplifiers. The combiner consists of two
quarter-wave transmission lines and a balancing
resistor. During normal operation, a signal of relatively equal phase and amplitude is present on both
ends of the balancing resistor. Therefore, no current
flows and no power is dissipated in the balance
resistor. If one final failed, the other final of a pair
would continue to function.
5.3.6 FORWARD/REVERSE POWER DETECT,
CIRCULATOR, LOW-PASS FILTER
The power amplifier output is directly coupled to
the forward/reverse power detect board via a jumper.
The output then enters the circulator and exits to the
low-pass filter board and the antenna jack for a
minimum power output of 75W at the default setting.
If an antenna is not connected, the circulator connects
the output power to R685.
5.3.4 POWER DETECTORS
Electromagnetic coupling is used to sample the
output of each final amplifier. The RF is then fed to a
rectifier to create a voltage indicative of the power
output. The outputs of U504A and U502B are monitored by the repeater software through the RF Interface Board. If a final amplifier fails, the software will
reduce the output power to prevent overdriving the
remaining final amplifier.
Forward and reverse power are electromagnetically coupled from the input and reflected ports of the
circulator. R663/R680 calibrate the forward and
reverse sense levels. The sensed levels are coupled to
the RF Interface Board and software.
LOW-PASS
FILTER
POWER
SENSE
FINAL 1 POWER
RF OUTPUT
U502B
SPLITTER
AMP /
PRE-DRIVER
DRIVER
U501
Q501
RF IN
2
FORWARD/REVERSE
POWER DETECTOR
COMBINER
Q502
RF LOAD
Q503
POWER CONTROL
THERMAL SENSOR
CIRCULATOR
AMP
THERMAL
SENSOR
U502A
U503
FINAL 2 POWER
2
POWER
SENSE
U651A/B
U652A/B
FORWARD
POWER
REVERSE
(REFLECTED)
POWER
U504A
Figure 5-5 75W Power Amplifier Block Diagram
May 1998
Part No. 001-2008-203
5-10
CIRCUIT DESCRIPTION
5.4 175W POWER AMPLIFIER
The Wilkinson combiners provide the capability
to split the drive input and combine the final outputs
while maintaining isolation between the final amplifiers. Each combiner consists of two quarter-wave
transmission lines and a balancing resistor. During
normal operation, a signal of relatively equal phase
and amplitude is present on both ends of the balancing
resistor. Therefore, no current flows and no power is
dissipated in the resistor. If one final failed, the other
final of a pair would continue to function.
5.4.1 GAIN BLOCK
RF input to the PA from the Exciter is through a
coaxial cable and connector to WO509. RF is directly
coupled to 50-ohm microstrip that matches the input
to U501. U501 is a 20W amplifier/pre-driver operating in the 851-869 MHz range.
Power control is connected to WO505 from the
RF Interface board (RFIB). RF is filtered from the
control voltage line by various capacitors and inductors to U501, pin 2. This control voltage regulates the
RF output of the amplifier on U501, pin 5 to approximately 12W (see Figure 5-6).
5.4.4 POWER DETECTORS
Electromagnetic coupling is used to detect the
output of each final amplifier. The detected RF is then
fed to a rectifier to create a voltage output indication
of the power output. The outputs are monitored by the
RF Interface Board and the station software. If any of
the finals fails, the software will reduce the output
power to prevent overdriving the remaining final
amplifier.
5.4.2 DRIVER
The output of U501 passes through several
sections of 50 ohm microstrip and matching capacitors
to the emitter of Q502. Driver Q502 is a common base
amplifier with an output of approximately 60W.
Supply voltage is RF bypassed by various capacitors
and microstrip. C551 and C568 match the output of
the driver to the input impedance of the splitter to the
final amplifiers.
5.4.5 THERMAL SENSOR
Thermal protection is provided by temperature
sensor U503. The operating range of the sensor is
from 0 to 100° C (32° F to 212° F). Amplifier U502A
sends the output of U503 to WO519 and to the RF
Interface Board. The RF Interface Board reduces the
power amplifier to half power (via the MPC) if the
temperature reading is too high and turns the fan on
and off (not via the MPC). The fan is turned on at
approximately 50°C and off again at 42°C.
5.4.3 FINAL AMPLIFIERS
The output of the driver is DC blocked through
C552 and is connected to the first 70.7 ohm splitter
with a 50 ohm microstrip. One output of the first
splitter is sent directly to another 70.7 ohm splitter to
feed Q703/Q704. The second output of the first
splitter is connected to the splitter driving Q701/ Q702
through a half-wave 50 ohm microstrip. The 60W
output of Q701/Q702 is combined through a 70.7 ohm
quarter-wave Wilkinson combiner and fed through a
50 ohm microstrip to the final 50 ohm combiner.
5.4.6 FORWARD/REVERSE POWER DETECT,
CIRCULATOR, LOW-PASS FILTER
The power amplifier output is directly coupled to
the forward/reverse power detect board via a jumper.
The output then enters the circulator and exits to the
low-pass filter board and the antenna jack for a power
output of 175W (±7W). If an antenna is not
connected, the circulator connects the output power to
R685.
Outputs from amplifiers Q703/Q704 are fed to
the final combiner through 50 ohm microstrip that is a
half-wavelength longer than the other side. The 25
ohm output impedance of the final combiner is transformed to 50 ohms through a quarter-wave, 35.35 ohm
microstrip. The output of the quarter-wave transformer is fed directly into the forward power detector
via W510.
Forward and reverse power is electromagnetically coupled to the detectors on the input and
reflected ports of the circulator. R663 and R680 calibrate the forward and reverse sense levels. The sensed
levels are coupled to the RF Interface Board and software.
5-11
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Part No. 001-2008-203
CIRCUIT DESCRIPTION
POWER SENSE
RF 1
SPLITTER
1/2 WAVE
DELAY LINE
COMBINER
Q701
Q702
COMBINER
LOW-PASS
FILTER
POWER SENSE
RF 2
SPLITTER
RF OUTPUT
1/4 WAVE TRANSFORMER
GAIN BLOCK DRIVER
RF IN
Q501
U501
DIRECTIONAL COUPLER
Q502
POWER
CONTROL
RF 3
THERMAL SENSOR
RF 4
RF LOAD
CIRCULATOR
POWER SENSE
U651A/B
SPLITTER
AMP
THERMAL
SENSOR
U502A
U503
FORWARD
Q703
Q704
U652A/B
VSWR
1/2 WAVE DELAY
COMBINER
POWER SENSE
Figure 5-6 Power Amplifier Block Diagram
5.5 RF INTERFACE BOARD
5.5.2 SIGNAL CONNECTOR (J101)
The RF Interface Board (RFIB) connects the
Receiver, Exciter and Power Amplifier to the backplane and power supply (see Figure 5-7).
This is the signal interface connector (36 pin) that
connects the RFIB to the backplane connector J2 (34
pin) through cable assembly A8.
The input and output connectors for the RF Interface Board are defined as follows.
Pin 1
GROUND
Pin 1 carries ground current between the RF
Interface board and Backplane board.
5.5.1 POWER CONNECTOR
Pin 2
The power supply is connected to the RF Interface Board when the RF module is inserted into the
station cabinet. The jack portion of the connection is
on the RF Interface Board, the plug portion is attached
to the station cabinet.
Pin 2 is the power Control Strobe. This is
normally low until after the power control data is
shifted into the power control register. Then the strobe
line goes high and back to low. The clock or data lines
cannot be changed until after the strobe is set.
P101/P102 +26.5V DC - Supply voltage to PA.
+26.5V ±1%, 12A at 75W and 25A at 175W.
Pin 3
PC STR
HS CS EX
Pin 3 is not used at this time.
P103 +15V DC - Supply voltage to Exciter, Receiver
and Power Control. 15V ±1%, 5.5A max.
Pin 4
P104/P105 GROUND - Ground return for the RF
assembly.
Pin 4 carries ground current between the RF
Interface board and Backplane board.
May 1998
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5-12
GROUND
CIRCUIT DESCRIPTION
Pins 5-6 UNUSED
Pin 14
Pin 7
This is the 3.5V reference to the Exciter TCXO.
3.5V from the Exciter is passed from J102, pin 9 to
this pin and the backplane. The voltage then passes
through the MAC and back to the backplane to J101,
pin 22 with the TX MOD. These are connected to
J102, pin 13 back to the Exciter.
RX WBAND
The wide band audio is from the receive audio
demodulator U202 and goes to the MAC in the
Controller card cage. The typical amplitude is
387 mV RMS (–6 dBm) and 2V DC with Standard
TIA Test Modulation into the receiver. Little wave
shaping is done on the receiver board other than a 31
kHz RC LPF which strips off the 450 kHz IF. Buffering is done with an op-amp.
Pin 8
Pins 15-18
UNUSED
Pin 19
RF MUX3 INH
The Multiplexer-3 Inhibit (U104, pin 6) is a
CMOS input from the Controller that inhibits
(disables) the output from the RF 3 Multiplexer with a
logic high.
RF DATA A
Data A (U105, pin 11) is the least significant bit
(LSB) in the 3 multiplex chips located on the RFIB.
This pin is a CMOS input from the Controller
requiring a logic high for activation.
Pin 9
Pin 20
Pin 21
This input goes low to enable the loading of data
into the exciter synthesizer chip U403.
Pin 22
Pin 23
HS CS RX
GROUND
Pin 23 carries ground current between the RFIB
and Chassis Backplane.
Pin 12 is not used at this time
Pin 13
TX MOD
The audio from the MAC in the Controller
processes a number of inputs to the station to produce
the signals on this pin. This signal goes through the
RFIB and then to the Exciter. A 707 mV RMS sine
wave (2V P-P) at 1 kHz produces 60% of system deviation in the transmitter. The source impedance is low
and the input impedance is less than 10k ohms.
RF CLK
The clock will control the synthesizer chip and
power control circuit when loading. This pin is a TTL
input from the Controller.
Pin 12
SYN CS EX
RF MUX2 INH
The Multiplexer-2 Inhibit (U106, pin 6) is a
CMOS input from the Controller that inhibits
(disables) the output from the RF 2 Multiplexer with a
logic high.
Pin 11
LPTT
The Logic Push-To-Talk is an open collector
from the Controller. It has a sink capability of
20 mA and a maximum voltage rating of 18V. The
transmitter should produce power when this pin is a
logic low.
RF DATA C
Data C (U105, pin 9) is the most significant bit
(MSB) in the 3 multiplex chips located on the RFIB.
This pin is a CMOS input from the Controller
requiring a logic high for activation.
Pin 10
V REF EX
RF MUX1 INH
The Multiplexer-1 Inhibit (U105, pin 6) is a
CMOS input from the Controller that inhibits
(disables) the output from the RF 1 Multiplexer with a
logic high.
Pin 24
UNUSED
Pin 25
LOGIC CONTROL TO FANS
Pin 25 is in parallel with the temperature sensor.
5-13
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
Pin 26
Receiver front-end during factory test mode. The
dynamic range is 60 dB. It has an output from an opamp with the voltage going from 0.5V to 4.5V. The
level has an adjustment in the Receiver.
RF DATA B
The Data B (U105, pin 10) is the middle significant bit in the three multiplex chips located on the
RFIB. This pin is a CMOS input from the Controller
requiring a logic high for activation.
Pin 27
Pin 31
Pin 31 carries ground current between the RFIB
and Chassis Backplane.
A D LEVEL
20 lines (of the possible 24) of RF functions
sampled are multiplexed to the Controller through this
pin using three multiplex chips.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Pins 32-36 UNUSED
RF Forward Power Sense
RF Power Sense Device 1
RF Power Sense Device 2
RF Power Sense Device 3
RF Power Sense Device 4
RF Reflected Power Sense
PA Temperature
Transmit Audio Modulation
High Stability Exciter Lock Detector
Exciter Lock Detector
Receiver Detector Audio
Receive Signal Strength Indicator
Receiver Injection Level
High Stability Receive Lock Detector
Receiver Lock Detector
Fan Current 1
Fan Current 2
Fan 1 On Sense
Power Supply Temp
Battery Voltage
Pin 28
5.5.3 FAN CONNECTOR (J104)
The outputs to the fan connectors are 4-pin plugin terminals that supply DC voltage. The plug on the
fan is a 2-pin connector. The plug-in terminals are
located on the back of the RFIB.
Pin 1
FAN 1 LOW
Pin 1 is the ground return for Fan 1.
Pin 2
FAN HI
Pin 2 carries the voltage to Fan 1. The current is
1/4A nominal at 20V to 30V. This pin goes high when
the PA heat sensor rises above 50°C and goes low
below 45°C.
Pin 3
FAN2 LO
Pin 3 is the ground return for Fan 2 in 175W
repeaters.
RF DATA
A data pin with TTL levels from the Controller
which has the dual role of loading the synthesizer
chips and adjusting the power control D/A lines for
proper output power. Up to four synthesizer chips and
a shift-register could be connected to this pin.
Pin 29
GROUND
Pin 4
FAN HI
Pin 4 carries the voltage to Fan 2 in 175W
repeaters. The Voltage is 20V-30V at 1/4A nominal.
Pin 4 goes high when the PA heat sensor rises above
50°C and goes low below 45°C.
SYN CS RX
This input goes low to enable the loading of data
into the receiver synthesizer chip U209.
5.5.4 POWER AMPLIFIER CONNECTIONS
Pin 30
WO 115
RSSI
This pin is the Receive Signal Strength Indication
to the Controller. This RSSI is used for tune-up of the
May 1998
Part No. 001-2008-203
POWER SENSE
This capacitive feed through pin is at +15V DC
to the Power Detect Board.
5-14
CIRCUIT DESCRIPTION
WO 116
WO 123
+26.5V DC
This capacitive feed through pin is a voltage
source that is a function of the output power of Q702.
The voltage level will be between 0V-5V and drive a
10k ohm load. This line goes through the multiplexers
and A D LEVEL line to the Controller for processing.
This capacitive feed through pin is at +26.5V DC
and carries the PA current, 25A nominal at 175W
from P102 to the Power Amplifier board.
WO 117
+26.5V DC GROUND
WO 124
This capacitive feed through pin carries ground
current from P105 to the Power Amplifier board. It
must be capable of carrying up to 25A.
W118
This capacitive feed through pin connects +15V
DC P103 to the PA, Exciter, and Forward/Reverse
Power Detect boards. Maximum current handling is
6A (4A nominal at 175W).
NOT USED
WO 120
CTRL OUT
WO 125
WO 126
REFL PWR
This capacitive feed through pin is the reflected
power sense line. It is a voltage indicative of the
power reflected due to a mismatch. The voltage
produced will typically be such that less than a 3:1
VSWR will not trigger alarms and when VSWR = 6:1
the controller will reduce power. The voltage level
will be between 0V-5V and drive a 10k ohm load.
This line goes through the multiplexers and A D
LEVEL line to the Controller for processing. The time
to sense and reduce the power takes several
seconds.
FWD PWR
This capacitive feed through pin is the forward
power sense line. It is a voltage source that is a function of the output power of the Power Amplifier. The
voltage level will be between 0V-5V and drive a 10k
ohm load. A typical voltage of 3.9V correlates to
160W out of the PA. This line goes through the multiplexers and A D LEVEL line to the Controller for
processing.
WO 122
RF OUT 4
This capacitive feed through pin is a voltage
source that is a function of the output power of Q704.
The voltage level will be between 0V-5V and drive a
10k ohm load. This line goes through the multiplexers
and A D LEVEL line to the Controller for processing.
This capacitive feed through pin carries the
output of the power control driver on the RFIB to the
power control pin of the power module on the Power
Amplifier board. The voltage varies from 0V-15V
with current as high as 0.5A.
WO 121
RF OUT 3
This capacitive feed through pin is a voltage
source that is a function of the output power of Q703.
The voltage level will be between 0V-5V and drive a
10k ohm load. This line goes through the multiplexers
and A D LEVEL line to the Controller for processing.
+15V DC
WO 119
RF OUT 2
WO 127
TEMP
This capacitive feed through pin is the temperature sense line of the Power Amplifier. It will be a
linearly variable function of temperature ranging from
0V-5V output and 0°C to +100°C (+32°F to 212°F)
input when driving a 10k ohm load. The primary functions of this line are for fan on/off and PA power
reduction. The fan should be turned on at 50°C and off
at 45°C. The PA should have power reduced when
90°C (194°F) is reached and with absolute turn-off at
95°C (203°F). This line goes through the multiplexers
and A D LEVEL line to the Controller for processing.
RF OUT 1
This capacitive feed through pin is a voltage
source that is a function of the output power of Q701.
The voltage level will be between 0V-5V and drive a
10k ohm load. This line goes through the multiplexers
and A D LEVEL line to the Controller for processing.
5-15
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
WO147
Pin 12
RF DETECT PRE-DRIVER
Pin 12 is the Exciter synthesizer chip select. It
allows data input to the synthesizer chip when the line
is pulled to a logic low.
This senses power out of the pre-driver. It is used
to limit the power out of the pre-driver to
0.6 dB over 175W at room temperature. The 75W
repeater limits to 0.6 dB over 75W.
Pin 13
WO143
The audio from the MAC in the Controller
processes a number of inputs to the station per the TIA
specifications to produce the signal on this pin. This
signal goes through the RFIB to the Exciter. A 707
mV RMS (2V P-P) sine wave at 1 kHz provides 60%
of system deviation in the transmitter. The DC voltage
on the line is 3.5V ±0.1V. The source impedance
should be low (output of an op-amp or analog switch <
200 ohms) and the input impedance will not be less
than 10k ohms.
+15V DC
This is the +15V DC source to the RFIB from
P103.
WO145
TX MOD
+26V DC
This is the +26.5V DC source to the RFIB from
P101.
WO144
SYN CS EX
GROUND
W145 carries ground current from P104 to the
RFIB.
Pins 14-15
5.5.5 EXCITER CONNECTOR (J102)
These pins carry ground current between the
RFIB and the Exciter board.
GROUND
The connector from the Exciter (J401) to the RF
Interface board (J102) links the Exciter to the MPC in
the Controller Backplane.
Pin 16
Pin 1
Pin 16 is the Exciter synthesizer lock detector
output. The synthesizer is locked with a TTL logic
high state.
VCC1
The voltage on this pin is a fused +15V ±1%,
nominal current of 0.5A. It provides current to the
Exciter from the RFIB.
Pin 17
+3.5V DC
Pin 18
Pin 9 is the +3.5V DC TCXO reference voltage
from the Exciter to the MAC.
Pin 10
Pin 11
HS LK EX
Pin 17 is not used at this time.
Pins 2-8 GROUND
Pin 9
SYN LK EX
This input is not used at this time.
GROUND
LPTT
Pin 19
RF CLK
The clock controls the Exciter synthesizer when
loading. The input source in the Controller is TTL
with the speed determined by the synthesizer chip.
There could be as many as four synthesizers and a
shift register.
The Logic Push-To-Talk (LPTT) is an open
collector from the Controller. It has a sink capability of
20 mA nominal and a voltage rating of 18V maximum.
The transmitter should produce power when this pin is
a logic low.
May 1998
Part No. 001-2008-203
HS CS EX
5-16
CIRCUIT DESCRIPTION
Pin 20
Pin 12
RF DATA
Pin 12 is the Receiver synthesizer chip select.
This chip is the same part as used in the Exciter. A low
enables loading the Synthesizer.
Pin 20 is a data pin from the Controller which has
the dual role of loading the synthesizer chip and
adjusting the power control D/A lines for proper
output power. The data has TTL levels. Up to four
synthesizer chips and a shift register could be
connected to this pin.
Pin 13
The connector from the Receiver (J201) to the RF
Interface board (J103) links the Receiver to the MPC
in the Controller Backplane.
Pin 14
Pin 15
Pin 7
SYN LK RX
Pin 14 is the main synthesizer lock detector
output for the Receiver. The synthesizer is locked with
a TTL logic high state.
VCC1
Pin 1 is fused +15V ±1% with a nominal current
of 1A provides current from the RFIB to the Receiver.
Pins 2-6
RX INJ
This pin is the power sense for the Receiver injection. It is a linear voltage source that is a function of
the injection power. The voltage level will be between
0V - 5V and be able to drive a 10k ohm load.
5.5.6 RECEIVER CONNECTOR (J103)
Pin 1
SYN CS RX
GROUND
UNUSED
Pin 15 carries ground current between the RFIB
and the Receiver board.
RSSI
This pin is the Receive Signal Strength Indicator
(RSSI) to the Controller. The RSSI is used for tune-up
of the Receiver front-end during test mode. The
dynamic range is 60 dB. Output from an op-amp with
the voltage going from 0.5V to 4.5V. The level has an
adjustment in the Receiver.
Pin 16
Pin 8
UNUSED
Pin 17 carries ground current between the RFIB
and the Receiver board.
Pin 9
RX WBAND
Pin 16 is not used at this time.
Pin 17
Pin 18
The receive wide band audio is from the demodulator and goes to the Main Audio Card (MAC) in the
Controller card cage. The typical amplitude is 387 mV
RMS (-6 dBm) and 2V DC with Standard TIA Test
Modulation into the Receiver. Little wave shaping is
done on the Receiver board other than a 31 kHz RC
LPF which strips off the 450 kHz IF. Buffering is done
with an op-amp which can drive a 10k ohm load.
Pin 10
UNUSED
Pin 11
GROUND
HS CS RX
GROUND
RF CLK
The clock controls the Receiver synthesizers
when loading. The input source in the Controller is
TTL with the speed determined by the synthesizer
chip.
Pin 19
HS LK RX
Pin 19 is not used at this time.
Pin 20
RF DATA
Pin 20 is a data pin from the Controller which has
the dual role of loading the synthesizer chips and
Pin 11 carries ground current between the RFIB
and the Receiver board.
5-17
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
RF modules, Power Supply and External Connector
Board.
adjusting the power control D/A lines for proper
output power. The data has TTL levels. Up to four
synthesizer chips and a shift register could be
connected to this pin.
Refer to the component layout and schematic
diagram in Section 9 for more information on the
repeater backplane.
On the back of the card rack is the Backplane
with plug-in connectors to the cards and cables to the
MUX/RES
J1
PC STR
2
Q101
FORWARD RF POWER CONTROL
POWER
U102A
POWER
ADJUST
U102B
Q102-Q105
Q8
STR
Q7
U103 Q6
SER
Q5
Q4
CLK
Q3
Q2
Q1
OE
+26V
P102
+15V
P105
Q111B
PA
PWR CNTRL
MUX 3
RF DET (PRE-DRIVER)
Y0
RF MUX3 INH
U104
E
19
WO103
FORWARD POWER
U109A
U112B
Y1
Y3
A1
Y4
A2
Y5
14
LPTT
20
RF MUX1 INH
13
A D LEVEL
27
E
Z
RF DATA C
9
A2
RF DATA B
26
A1
Y0
RF DATA A
8
A0
Y2
Y7
Y1
FINAL 2 POWER
U112D
FINAL 3 POWER
U112C
FINAL 4 POWER
U109B
REFLECTED PWR
U109D
Y6
VREF EX
FINAL 1 POWER
U112A
Y2
A0
Z
P103
P104
COMPARATOR
Q108
P101
TEMPERATURE
EXCITER
LPTT
MUX 1
U105
WO135
U110F
VREF EX
SYN LK EX
HS LK EX
U110E
Y6
RF CLK
RF DATA
TX MOD
22
TX MOD
STN CS EX
21
SYN CS EX
HS CS EX
3
HS CS EX
MUX 2
Z
A2
A1
RECEIVER
Y0
U106
RX INJ
U110A
Y1
U110B
Y2
HS LK RX
SYN LK RX
A0
RF MUX2 INH
Y7
10
E
Y5
Y4
RSSI
30
RSSI
RX WB AUDIO
7
RX WBAND
RF DATA
28
RF DATA
RF CLK 11
RF CLK
SYN CS RX
29
SYN CS RX
HS CS RX
12
HS CS RX
FAN HIGH
2
FAN 1 LOW
1
FAN HIGH
4
FAN 2 LOW
3
J104
Q107
FAN 1 BUFFER
U107A
Q106
U108A
5V REGULATOR
+15V
FAN 2 BUFFER
U107B
U101
+5V
Figure 5-7 RF Interface Board Block Diagram
May 1998
Part No. 001-2008-203
5-18
CIRCUIT DESCRIPTION
5.6 800W POWER SUPPLY
C110/C111. The resistor network connected to CR104
charges up C106/C107 to +18V off the line. This
provides the bias voltage required to start the
controller IC U102. Once the IC turns on, current is
being switched on L107. A small tap winding on L107
provides sustaining current to the U102. When AC is
first connected, it could take several seconds for C106/
C107 to charge to +14V before the unit starts.
WARNING
This power supply has voltage potentials greater than
400V which can cause serious injury or death.
Dangerous voltages may even be present several
minutes after power is removed until they bleed down
to safe levels. Therefore, because of this and the
complexity of the switch-mode power supply, it is
strongly recommended that it be returned to the
EFJohnson Company for repair (see Section 1.7).
U102 samples the input voltage through R105/
R106/R107, the input current through T103/T104/
CR146/CR108/R113/R114, and the output voltage
through the divider at R127. U102 modulates the duty
cycle to MOSFET Q101 such that the input current is
shaped like, and in phase with, the input voltage.
5.6.1 FILTER BOARD
AC power is brought into the power supply
through the IEC AC connector on the front panel of
the power supply. This connector is attached to EMI
Filter Assembly, Part No. 023-2000-820. The filter
contains common mode and differential mode filtering
so that the supply complies with FCC Class-A
regulations.
The controller has two feedback loops: a voltage
loop to keep the 400V constant and a current loop to
keep input current correct. Compensation for the
current error amp is C120/R141/C121 on U102, pin 1.
Compensation for the voltage error amp is provided by
C127/C142/C126 on U102, pin 16. U102, pin 4 and
associated circuitry automatically adjust the Power
Factor Correction (PFC) for input voltage (100-240V
AC), line frequency (50-60 Hz), and load on the power
factor.
In addition to the filter components (C1, C2, L1,
C3, C4, L2, C5), R1 is used to discharge the filter
capacitors when AC is removed. Metal-oxide varistors (RV001/RV002) are placed across the line on the
input and output of the EMI filter that clamp transients
on the AC line to prevent damage to the power supply.
The AC power is fused with F001 after the connector
and before the filter. Replace this fuse with a 15A
250V (314015) fuse.
WARNING
The output voltage of the power factor section is 400V
DC. This voltage is bled off slowly. After turning
power off, it can take more than 5 minutes to
discharge.
At the output of the filter board is a bridge rectifier. The rectifier is heat sunk to the filter bracket
through a Grafoil thermal interface pad. Filtered AC
power is connected to the main board via wires W001
and W003. Filter and rectified current is brought to the
main board via wires W004 and W005. The safety
ground is connected from the filter board to a stud in
the chassis through W002.
5.6.3 MAIN PULSE WIDTH MODULATOR
The +26.5V output is created from a two-transistor forward converter (Q116/Q118). It uses the
400V output of the power factor correction on C110/
C111 for an input voltage. The same controller IC
(U102) drives the +26.5V stage. This stage runs at
exactly twice the power factor correction frequency
and uses trailing edge modulation. The pulse width
modulator uses the PFC supplied current for modulation scheme that reduces ripple current in C110/C111.
5.6.2 POWER FACTOR CORRECTION
The power factor switching frequency is set at
87.5 kHz, ±5 kHz. The average current mode boost
converter is comprised of L107, Q101, CR145, C110,
and C111. Half of U102 is used for power factor
correction. RT101/RT102 are negative temperature
coefficient thermistors that limit the in-rush current to
The output of the IC, U102, pin 11 is fed to a
level shifting gate drive network comprised of C139,
C140, T106, C136, C197, C137, and C228. Each
MOSFET (Q116, Q118) of the two-transistor forward
5-19
May 1998
Part No. 001-2008-203
May 1998
Part No. 001-2008-203
5-20
AC SENSE
AC IN
DC IN
T101
RT101, RT102
Q104
VCC
CR110, CR111
CR101, CR102
BRIDGE RECTIFIER
TEMP
+5V REGULATOR SENSOR
U106
U101
TO REMOTE EN
Q103
Q105, Q106
U107
AMP
U110A
TEMP OUT
U110C
THERMAL
SHUTDOWN
T106
T105
CURRENT SENSE
U115
OVERVOLTAGE
SHUTDOWN
U110D
Q120, Q121
FAN
SYNC
L101
BUFFER/
HYSTERESIS FAN CONTROLLER
Q114
2-TRANSISTOR HI/LO VOLTAGE
FWD CONVERTER
ISOLATION
Q115, Q116
T106
Q117, Q118
RESISTOR
LADDER
T103
T104
U109
LEVEL SHIFTING
GATE DRIVE
ON/OFF SENSE
BATT BACK-UP
+6 to +18V
U108
PWM OUT
Q101
VOLTAGE SENSE
Q108
Q107
VDC
RAMP
I SENSE
FB
PFC
U102
IAC
CURRENT MODE
BOOST CONVERTER
L107
EXT IN
+26.5V DC
U111
CT
RAMP/ISD
Q122, Q123
Q124, Q125
Figure 5-8 Power Supply Block Diagram
U114
VCC
OUT
BUCK BOOST CONVERTER
Q129, Q130
Q131, Q132
BUCK CONVERTER
OUT
RAMP/ISD
EA OUT/INV
U113
CT
CONTROLLER
U104A/B
Q110, Q111, Q112
+5V TO U104
U105
-5V DC OUT
T109
T108
Q127
Q128
SAWTOOTH BUFFER
BUCK CONVERTER
OUT
+15V DC +5V REG
+26.5V
+15V
U112
VREF
CONTROLLER
L104
L102
+15V DC OUT
UNDER VOLTAGE
PROTECTION
U118, Q138
U122
U117, Q133
U120
OVER VOLTAGE
PROTECTION
+5V DC OUT
OVER VOLTAGE
PROTECTION
U116, Q126
U119
L103
CIRCUIT DESCRIPTION
CIRCUIT DESCRIPTION
R176, and CR122, along with U104B, create a very
narrow pulse on U104B, pin 6. Q110, Q111 and Q112
level shift and buffer this pulse. When the narrow
pulse is presented to the timing capacitor of the +15V
and +5V converters, the cycle terminates and a new
one starts. This forces the +15V and +5V converters to
run at the same frequency, and is slightly delayed from
the +26.5V converter.
converter has a gate protection zener diode CR117,
CR120, respectively. In addition, each power
MOSFET has a gate turnoff network.
In operation, power MOSFETs Q116, Q118 are
on for approximately one-third of the period providing
current to the primary side of T107. During that time
CR121 is forward conducting and charging L101.
When the MOSFETs are switched off, the magnetizing current of T107 continues to flow through
CR118, CR119. These diodes place 400V across the
transformer in opposite polarity that resets the transformer core. During the off period, CR128 is free
wheeling and L101 is discharging. Transformer T107
provides the isolation between the low voltage and
high voltage sections.
5.6.5 FAN AND THERMAL SHUTDOWN
The voltage supply to the thermal measurement
circuit is generated from transformer T101 and the
associated bridge rectifier consisting of CR101,
CR102, CR110, CR111, and bulk storage capacitor
C101. This voltage is approximately +9V when the
AC voltage is at 120V AC.
The +26.5V pulse width modulator is peak
current mode controlled. This type of converter
requires current and voltage sense. T105, CR112,
R125, R146 and C125 provide the current sense
circuit. The voltage sense circuit is U109 and the associated circuitry on the isolated side of the supply.
NOTE: This DC voltage is dependent on the input AC
voltage.
U106 provides a very accurate +5V supply that is
required for proper operation of the temperature sense
circuit. A precision temperature sensor (U101) is
mounted to the +26.5V rectifier heat sink. The output
of this sensor is 10 mV/°C with a ±1% accuracy. This
voltage is amplified by U110A, with precision resistors R183/R184 setting the gain.
An opto-isolator is used to cross the boundary
from high to low voltage sections. In the event of an
over-voltage condition (>+32V), U115 and associated
components turn the power supply off. This shutdown
mechanism latches the power supply Off. The enable
line must be turned Off for 10 seconds for the power
supply to reset. T106 has a tap to provide current to
the optional battery back-up board (Part No.
023-2000-830). The +26.5V is available at the high
current output connector to the power supply and it
also powers the +15V, +5V and -5V converters
through F102.
The output of gain stage U110A is fed to the
computer interface via WO116 so that power supply
temperature can be monitored with the repeater
programming setup. The output of U110A, pin 3 is
also connected to the thermal shutdown circuit
U110C, R135, R136, R137, R138, and R139. If the
heat sink temperature reaches 92°C (198°F), the
output of U110C, pin 8 goes high and saturates Q103.
When Q103 is turned on, U107 is turned off and the
power supply turns off. The remote voltage is always
present so that when the heat sink temperature drops
to 80°C (176°F), the power supply restarts. The high
temperature condition would only exist if the fan was
blocked or faulty.
5.6.4 SYNCHRONIZING CIRCUITS
The +15V and +5V sections run at the same
frequency as the +26.5V pulse width modulator. In
order for a beat note not to be produced, a sync circuit
is used. If two converters are not synchronized, the
difference frequency may show up at an undesired
location in the repeater.
The output of U110A, pin 1 also connects to the
fan controller. U110D with the associated resistors
provides a means to turn the fan on/off. Transistors
Q120/Q121 provide current gain and a voltage level
shift to run the fan. The fan turns on when the heat
sink reaches approximately 45°C (113°F) and turns
Divider R151/R152 samples the output of the
main pulse width modulator. When Q116 and Q118
turn on, the output on U104A, pin 3 goes high. C138,
5-21
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
Voltage loop compensation is set by C174, C175 and
R221.
off again when the temperature reaches 35°C (95°C).
It is normal for the fan to intermittently turn on and
off.
Sync pulse is added into the low side of C176 via
C172 and R225. The free running frequency of the
15V converter (approximately 145 kHz) is set about
10% lower than the 26.5V converter. This longer duty
cycle allows the sync circuit to synchronize the
converter.
5.6.6 +15V CONVERTER
The input voltage to this “Buck” DC/DC
converter is the main +26.5V output fused through
F102. The bias voltage for the controller IC U112, pin
15 is provided by a +15V regulator U111. The basic
buck converter consists of MOSFET Q125, Schottky
diode CR126 and storage inductor L102. C165, C166,
C167, L103, C169, and C170 filter the output voltage
and attenuate the ripple at the switching frequency
(160 kHz). The capacitors are an integral part of the
feedback loop. The duty cycle is approximately 60%.
Over voltage is sensed using U116 as a reference
and amplifier, CR129, acts as a crowbar on the output.
Once the crowbar is turned on, opto-isolator U119 is
activated to shut down the power supply. The enable
line must be toggled or AC voltage removed for 10
seconds to reset the power supply.
The +15V buck converter is peak current mode
controlled. T108 samples the inductor current while
MOSFET Q125 is on. The sampled current is translated to a voltage via CR127, R209 and R210.
5.6.7 +5V CONVERTER
Operation of the +5V “Buck” DC/DC converter
is the same as the +15V, except slop compensation is
not required. Some values are different to get the 5.2V
DC and current limit to 6A. The duty cycle is approximately 20%.
Because the MOSFET is a high-side switch, a
charge pump is required to get the gate voltage above
the input voltage. The charge pump operates as
follows: When the output from IC U112, pin 14 is low,
capacitor C162 is charged through CR124, R198,
R199, R200 so that Q122/Q123 are off. When U112,
pin 14 goes high, the capacitor stays charged and
CR124 is reverse biased. Q122/Q123 are turned on
which forward biases CR125 and applies a gate-tosource voltage of approximately +12V. During this
time Q124 is off. When U112, pin 14 goes low, Q124
turns on and rapidly discharges the gate capacitance.
Resistors R231/R208, coupled with C164, provide
snubbing for Schottky diode CR126.
5.6.8 -5V CONVERTER
The –5V “Buck-Boost” converter scales and
inverts the voltage. This converter is free running at
approximately 75 kHz. The output switch and
controller are built into the 5-leg TO-220 IC U114.
L105 is the storage inductor. C204, R270 and R271
close the voltage feedback loop and are set for
optimum stable transient response. C208/C209 reduce
output ripple. Under-voltage protection is required on
this stage and works the same as the over-voltage
protection of the +15V and +5V buck converters, but
has opposite polarity.
Because the +15V converter operates at greater
than 50% duty cycle, slope compensation is required.
Capacitor C176 is the time capacitor for this converter
and R223 is the resistor that sets the charge current. A
sawtooth wave is present on the high side of C176 that
is buffered by Q127/Q128. The resistor divider
network of R315, R227, R229 and R232 provide the
correct amount of compensation for stable operation
and current limiting.
5.6.9 POWER SUPPLY REPAIR AND
ALIGNMENT
If a power supply fails, it is typically a power
MOSFET or power diode that fails. In some cases the
MOSFET gate may short and cause some of the driver
circuits to be damaged. When replacing heat sunk
components, it is advisable to replace the sil-pad
thermal interface material at the same time. The
mounting hardware must be replaced exactly as built
The output voltage is sampled by R215, R216,
and R217 and sent to the inverting side of the error
amplifier internal to the controller IC on U112, pin 1.
May 1998
Part No. 001-2008-203
5-22
CIRCUIT DESCRIPTION
repeater to reset, depending on battery condition and
load status.
in the factory. The mounting screws for the power
semiconductors MUST BE torqued to 4-5 in/lbs.
Under or over torque can shorten the life of the semiconductor.
NOTE: If using a generator, the DC voltage must be
between 23-28.5V (26.5V DC is recommended), and
ripple voltage must be less than 1% or approximately
0.25V P-P.
The majority of the voltage and current limits are
set with fixed value components in the power supply.
However, the +26.5V, +15V and +5.2V supplies are
adjustable. When certain components are replaced, the
voltages must be adjusted. The voltages should be set
at light load (i.e. repeater in the receive mode).
5.7.2 CHARGER
The charger charges the batteries when the
repeater is on and switch S101 is “On”. A tap off of
the main transformer of the power supply through
wire W104 and a +26.5V line via wire W102 are what
supply the charger with the necessary voltage to
charge the batteries. The tap off of the transformer is
biased by the +26.5V and then filtered through L101,
C105 and C119. Since the tap from the power supply
is not a regulated voltage, bleeder resistors R136/
R137 dissipate some power when the batteries are
fully charged. In a no load situation, the peak voltage
of the tap is approximately 63V and it is not impressed
across the 50V capacitors C105/C119. During a
battery charging condition, the line voltage to the
charger on U107, pin 2 should be about 35V.
1. The +26.5V supply can be adjusted with R174 when
any of the following components are replaced:
R173, R174, R175, U109, U108, U102, R143,
R170 or R171.
2. The +15V supply can be adjusted with R216 when
any of the following components are replaced:
R215, R216, R217 or U112.
3. The +5.2V supply can be adjusted with R254 when
any of the following components are replaced:
R253, R254, R255 or U113.
5.7 BATTERY BACK-UP MODULE
While charging batteries, if the charge voltage is
varied with respect to the temperature of the batteries,
the life of the batteries is increased dramatically.
Figure 5-9 shows the algorithm used in float charge
applications for two 12V lead-acid batteries in series.
It shows that the charge voltage should be 27.3V DC
±0.15V at 25°C (77°F) with –55 mV/°C temperature
compensation.
5.7.1 OPERATION
When an optional battery back-up module is
installed in a power supply, it performs the function of
powering the repeater in the absence of AC voltage.
When AC is present, it can be used to charge a pair of
lead-acid batteries in series. The charger is a temperature compensated constant voltage charger. The
maximum output current from the charger is 2.2A.
The charger works when AC is present and the
repeater is enabled. The charger switch on the battery
back-up module must be “On”. The temperature
compensation thermal sensor is part of Part No. 0232000-223 battery back-up module cable assembly.
An LM317M linear voltage regulator (U107) is
used to create the temperature compensated charge
voltage. This device is capable of delivering 2.2A of
continuous current to the batteries.
To create a temperature compensated voltage, an
op amp (U104) is used as a voltage gain device from a
temperature probe attached to the batteries (part of
cable Part No. 023-2000-223). This op amp with
R148/R149 defines the slope for the algorithm in
Figure 5-9. The output of the temperature compensation network is attached to the adjust pin of U107.
R138-R140 allow the output voltage to be set properly
at a given ambient temperature. F101 is a 4A resettable fuse used to prevent thermal run away in the
When AC is low or not applied to the power
supply, the battery input takes over if the voltage is
within range. The input voltage to the battery back-up
module acts as the 26.5V supply and the other voltages in the power supply also are present (+15, +5.2
and –5V). When AC is restored, the battery back-up
module disengages automatically. The change over
from battery to AC or AC to battery may cause the
5-23
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
event of U107 failure. If the output current to the
batteries exceeds 4A, this fuse opens. Once the current
drops below 100 mA, the fuse closes automatically.
CAUTION: Exceeding –30V across the battery backup terminals with the power supply on will destroy
Q105.
NOTE: If any of the charging components are replaced,
R140 needs to be adjusted to set the output (battery
back-up battery terminals) voltage to 27.3V ±0.15V
when temperature sensor is at 22°C (71.6°F)
.
Charger Voltage
5.7.4 ENGAGING THE RELAY
The main purpose of the Battery Back-Up
Module (BBM) is that when the power supply loses
AC line voltage, a pair of series connected 12V lead
acid batteries (approximately 26.4V) or other 2328.5V DC source will engage to the supply allowing
the repeater to operate. To perform this function a
voltage comparator (U101) is used to monitor the
charge tap coming from the power supply.
30V
-55mV/°C
27.3V
A 2.5V reference voltage is supplied to the
comparator from U102. The transformer tap voltage is
smoothed and divided by CR114, C118, R116, R121
and R122. The values for these components were
calculated so that when the AC line voltage is dropped
to 70V AC, the output of the comparator turns Q103/
Q102 on which in turn engages the relay K101. The
relay is capable of 30A which delivers the battery
energy to the power supply via W102 with the return
line being W103.
25.2V
24V
-30°
0°
+22°
+30°
Temp (°C)
+60°
Figure 5-9 No Load Charge Voltage vs.
Temperature
5.7.3 REVERSE BATTERY PROTECTION
NOTE: When AC is restored, the relay disengages and
the charger automatically begins to charge the
batteries.
To obtain reverse battery protection, a number of
techniques are implemented. Q108/Q110 are arranged
in a Darlington configuration to isolate the output
capacitors C109-C111 from conducting in the event
the batteries are connected backwards. This circuit
also provides a means to turn the battery charger off in
case the user wants to run the repeater off another DC
source. S101 opens the base of Q105 which turns off
Q104. CR111 is a green LED located on the right side
of the battery back-up module when looking at the
front of the power supply. It tells the user the charger
is in charge mode and is marked “On”.
5.7.5 OVER/UNDERVOLTAGE SHUTDOWN
U101 is a quad comparator IC used to create the
over voltage and under voltage shutdown circuitry. If
the batteries are drained sufficiently enough such that
the voltage of the batteries drops below 20.3V DC, the
output of the comparator goes low and turns Q102 off.
By turning Q102 off, the batteries are switched out of
the circuit. The batteries cannot be switched back into
the repeater until the voltage rises to 22.6 VDC. This
operation is in place to protect the repeater and the
batteries. In the event the batteries are over charged, or
the repeater is driven by the generator that has the
voltage set too high, the relay will disengage above
30.5V DC. In order to switch the batteries back to the
repeater, the voltage must drop below 29V DC.
To notify the user that the batteries are connected
improperly, R101/CR101 are connected in series
across the batteries. CR101 is a red LED that lights
when the batteries are connected backwards and is
located on the left hand side of the battery back-up
module when looking at the front of the power supply.
This LED is marked “Reverse Bat.”. CR113 eliminates a path for the reverse battery current through the
relay and over/under voltage protection circuitry.
May 1998
Part No. 001-2008-203
In an over voltage or under voltage situation,
whether AC is present or not, the red LED (CR105)
lights until the problem is rectified. This light is
5-24
CIRCUIT DESCRIPTION
ture goes below 35°C. This output is sent to the power
supply through Q106 to turn the fan on and off.
located on the right-hand side of the battery back-up
module when looking at the front of the power supply
and is marked “BAT-BAD”.
5.8 CARD RACK
5.7.6 BBM FAN CONTROL
The card rack provides slots for up to eight logic
cards; including Main Processor Card (MPC), Main
Audio Card (MAC) and the Interface Alarm Card
(IAC). The IAC has a notch in the card to accommodate a pin in Slot-8 so that no other card can be
plugged into this slot.
The voltage supply to the thermal measurement
circuit is taken from the 26.5V DC line into the BBM.
A precision temperature sensor (U106) is mounted on
the PC board near a screw into the BBM bracket
which transfers heat to the sensor. The output of this
sensor is 10 mV/°C with a ±1% accuracy. This voltage
is amplified by U105 with resistors R153/R154 setting
the gain.
On the back of the card rack is the Backplane
with plug-in connectors to the cards and cables to the
RF modules, Power Supply and External Connector
Board.
The output of this gain stage (pin 1) is fed to
another gain stage that performs as a comparator. The
output (pin 7) will go high when the heat sink temperature reaches 45°C and will go low when the tempera-
A7
Refer to the component layout and schematic
diagram in Section 9 for more information on the
repeater backplane.
A11
A5
MP28
A8
A6
A9
EP1
A4
Figure 5-10 Backplane Connectors
5-25
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CIRCUIT DESCRIPTION
5.9 EXTERNAL CONNECTOR BOARD
The external connector board (A10) shown below
is the interface for such things as alarm outputs, alarm
inputs, and the high speed data bus connection.
A7
ALARMS
TO CARD RACK
P10
A6
REPEATER I/O
TO CARD RACK
J1
H
S
H DB
S
IR DB +
D
IR B D +
TL B TL A +
A
-
54
55
M
O
M
I/0
O
C
6
13
M
TO CARD RACK
P11
5
4
32
C
25
A
D
AU
D
IN
N
U
I
+1
5V
SS
+
T
+
IN
U
2
1
IN
R
T
U
1
33
T
-
IN
DA
TA
1
2
O
U
1
T
O
-
U
2
1
IN
-
FA
IL
AC
AC
V
+1
5
G
R
C
O
EX
U
N
TR
D
E
2
Q
O
1
M
O
O
D
S
-
TX
E
XT
XS
R
M
B
J2
+
G
R
1
G
IN
R
EB
AC
C
VO
T
VD
AT
AG
TX
IN
R
O
TX
S+
M
R
XA
R
A5
HIGH SPEED
DATA BUS
+
P
26
2
J1
J3
1
T
X
S+
M
TI
6
M
X
R
B
TI
P
R
D
E
IC
N
VO
BA
W
1
O
OU
C
M
EA
IC
VO
X
R
TX
AR
AL
AR
34
MS
Figure 5-11 External Connector Board
May 1998
Part No. 001-2008-203
1
XA
+
E
IN
4-
D
TX
AL
J1
TX
A+
IN
3-
M
M
C
C
50
M
O
C
AL
AR
O
T1
U
49
TO
EX
IA
C
41
O
34-
2
TX
D
53
O
U
4+
T
3+
SY
N
C
C
O
IN
M
EX
17
TR
EQ
2
EN
4+
3+
P1
SQ
1
A10
EXTERNAL
CONNECTOR
BOARD
5-26
J2
DA
TA
2
CIRCUIT DESCRIPTION
•
5.10 MAIN PROCESSOR CARD
5.10.1 INTRODUCTION
The Main Processor Card (MPC) connects to the
computer with repeater software to program the
repeater parameters, sets and reads the alarms, handles
communication between repeaters, maintains the
audio gating for the MAC, handles initialization
requests from cards and contains the repeater RF data
for the Receiver, Exciter and CWID.
5.10.2 MAIN CONTROLLER MICROPROCESSOR (U27)
This contains the main software and control over
the repeater (see Figure 5-12).
Control functions for each repeater are performed
by the Main Processor in the MPC installed in each
repeater. The MPC contains the main software and
control over the repeater via microprocessor U27 (see
Figure 5-17).
The main controller (U27) is a VLSI (Very Large
Scale Integration) CMOS 16-bit single chip computer
with an 8-bit external data bus. This processor has
software compatibility with the V20 (8086/8088),
faster memory access, superior interrupt processing
ability, and enhanced control of internal peripherals.
This ROMless processor has a variety of on-chip
components including 256 bytes of RAM, serial and
parallel inputs/outputs, comparator port lines and
timers.
Information is exchanged between repeaters via a
High-Speed Data Bus (HSDB) that interconnects all
the MPCs. This control technique is called distributive
processing and it eliminates the need for a separate
system controller at each site. The HSDB processor
(U13) on the MPC provides these control functions.
The MPC also contains:
•
Flash Memory, RAM, non-volatile EEPROM.
•
I/O chip select to allow the addressing of data
latches for Input/Output.
•
Read/Write selection to be sent and received on the
Controller Backplane.
•
Clock line, data line and chip select line from the
IAC to load the Receiver and Exciter synthesizers.
•
Serial communication circuitry and processes for
the High Speed Data Bus (HSDB).
•
Asynchronous parallel communication to the other
cards, i.e. alarm input and output circuitry.
•
AC Power Failure indication from the IAC.
•
Provides an output from the IAC to the power
amplifier to control the output power.
•
Exciter Logic Push-To-Talk (PTT).
Receiver synthesizer lock, Exciter synthesizer lock,
thermal level from the power amplifier, VSWR
level from the PA, forward power level, RSSI signal
level, audio levels from the MAC, Receiver and
Exciter from the IAC.
Eight banks of registers are mapped into internal
RAM below an additional 256-byte special function
register (SFR) area that is used to control on-chip
peripherals. Internal RAM and the SFR area are
together and can be relocated anywhere in the 1Mbyte address space. This maintains compatibility with
existing system memory maps.
The two microprocessors and USART (U22) are
reset by integrated circuit U17. Reset occurs when
power is turned on, when the 5V supply drops below a
threshold level or the reset switch (S1) is active.
When a microprocessor is reset, several internal
registers are cleared and the program is started over
from the beginning. Low-voltage reset prevents
improper operation resulting from low-voltage conditions.
When power is turned on, the RESET output U17, pin
6 is initially high and the inverted RESET output U17,
pin 5 is initially low. Once the 5V supply stabilizes,
these outputs remain in these states for approximately
100 ms to ensure that reset occurs. This time delay is
set by capacitor C14 connected to U17, pin 3. If the 5V
supply drops below a nominal level, the RESET
outputs change states and microprocessor operation is
interrupted until the 5V supply returns to normal. C3
5-27
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Part No. 001-2008-203
CIRCUIT DESCRIPTION
P2-0
P2-1
P2-2
P2-3
P2-4
STAGING STAGING
PROGRAMMABLE
LC
DMA
etc.
LATCH
ADM
LATCH
A19-A0
CONTROLLER
ALU
P2-5
PSW
TxD0
RxD0
SERIAL
P1-6
COMMUNICATION
CTS0
INTERFACE
PFP
PC
TxD1
RxD1
CTS1
INC
BAUD RATE
GENERATOR
TA
RESET
TB
TC
P1-1
INTERRUPT
P1-3
CONTROLLER
P1-4
X1
X2
P2-7
INT RAM
256 BYTES
GR
MACRO
SERVICE
CHANNEL
PROGRAMMABLE
P1-2
P2-6
16K BYTES
BUS CONTROL LOGIC
P1-0
INT ROM
P1-7
MSTB
MREQ
R/W
IOSTB
EA
INSTRUCTION DECODER
CLOCK
MICRO SEQUENCER
P1-4
MICRO ROM
QUEUE
D7-D0
16-BIT TIMER
P1-5
REFRQ
PORT WITH
PORT
TIME BASE CONTROLLER
COMPARATOR
P0-7
V
TH
P0
P1
P2
PT0-PT7
Figure 5-12 U27 Block Diagram
encode data messages to the mobiles that are monitoring that channel. These messages also include
information on which repeater is free and current
system priority.
prevents fast transients on the 5V supply from causing
reset.
Manual reset can be accomplished by pressing
push-button switch S1. When U17, pin 2 goes low,
U17 goes into the reset sequence described.
Microprocessor U13 is an 8052 that uses external
EPROM (Erasable Programmable Read Only
Memory) U14, an 8-bit device that stores the program.
The microprocessor uses 2k x 8 EPROM and 64k x 8
RAM. The RAM (Random Access Memory) is used
for temporary data storage. The HSDB processor is
configured by the Main Processor.
5.10.3 HIGH SPEED DATA BUS MICROPROCESSOR (U13)
The HSDB processor (U13) on the MPC
provides the interface with the HSDB. It monitors data
on this bus and also transmits data on to this bus when
necessary. Information on this bus indicates which
repeaters are in use and also which mobiles are using
the system. This information is used by the repeater to
May 1998
Part No. 001-2008-203
The internal data bus of the microprocessor has
four input/output ports. These ports have eight lines
each, giving a total of 32 input/output lines. These
5-28
CIRCUIT DESCRIPTION
Pins 43-46
ports are designated P0, P1, P2, P3. P0 is used as a
data bus. Ports P1 and P2 are always used as general
purpose inputs/outputs. P3 is used for specialized
functions, i.e. a serial port (RxD/TxD) and interrupt
(INT).
Provides a means of transferring data to and from
the CPU on the MPC, memory storage on each card
and peripheral devices in and out of the MAC and
IAC.
The operating speed of the microprocessor is set
by an 12 MHz clock generated by Y2. This clock
frequency is divided down by an internal divider to
provide a machine cycle time of 2.5 µs. Most program
instructions are executed in one machine cycle and
none require more than four machine cycles.
Pin 15
MREQ
A memory request line operates in conjunction
with the Read/Write lines. These provide the ability to
read from or write to the main processor memory on
the MPC.
The microprocessor U13 communicates with the
main processor (U27) through U9 and U10. U9 is a
Transmit FIFO (First In First Out) and U10 is a
Receive FIFO. This combination makes up an asynchronous parallel-to-parallel interface to the Main
Processor.
Pin 16
MSTB
A memory strobe line used during MPC main
processor Read/Write operations to external memory
on the MPC and other cards plugged into the backplane.
Microprocessor U13 also calculates the current
system priority for the channel. This priority is from
the programming software responses and the current
priority is sent to the main processor. U13 also reads
repeater number and channel number information in
memory. U13 also determines the current free repeater
and includes that information in the data sent to the
Main Processor.
Pin 17-20
UNUSED
Pin 21
LPTT
The Logic Push-To-Talk is an open collector
from the Controller. It has a sink capability of 20 mA
and a maximum voltage rating of 18V. The transmitter
should produce power when this pin is a logic low.
Transmit indicator is on the IAC and is controlled
independently of the LPTT.
5.10.4 CHIP SELECT DECODERS (U15/U4)
Selects the peripheral chip for read and write
functions.
Pin 22-23
UNUSED
Pin 24/56
HSDB+/HSDB-
5.10.5 P1 SIGNAL CONNECTOR
The signal interface connector P1 (64 pin) that
connects the Address and Data buses and control lines
to the backplane connector.
Provides a path between the MPC main processor
and the external memory on the MPC and the other
cards in the Controller. This bus retrieves information
programmed into memory for the operation of the
repeater.
This interconnects all repeaters to provide an
exchange of information. This control technique is
called distributive processing and eliminates a separate system controller at each site. Information on this
bus indicates which repeaters are in use and also
which mobiles are using the system. This
information is used by the repeater to encode data
messages to the mobiles that are monitoring that
channel. These messages also include information on
which repeater is free and current system priority.
Pins 11-14
Pins 25-26
Pins 1-10
Pins 33-42
ADDRESS BUS
DATA BUS
5-29
UNUSED
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Part No. 001-2008-203
CIRCUIT DESCRIPTION
Pin 27/59
Pin 1
Pin 2
Pin 3
–5V IN
This is the -5V input to the MPC from the power
supply via the Controller backplane.
+12V
U25, pin 1 Vpp
+5V
5.10.8 J3 BAUD RATE
Pins 28-29
Pins 60-61
+5V IN
J3 is jumpered to select the baud rate from the
computer to the MPC, these two baud rates must be
the same (see Figure 5-17). The baud rate of the
computer can be found from the command line by
requesting /b, /h or /? (see Section 3.1.6). To change
jumper J13: Power off the station. Move P3 to the
proper rate. Power on the station.
This is the +5V input to the MPC from the power
supply via the Controller backplane.
Pins 30/62
+15V IN
This is the +15V input to the MPC from the
power supply via the Controller backplane.
Pins 31-32
Pins 63-64
5.10.9 S2/S3 HSDB SETTINGS
GROUND
This is the ground connection to the MPC from
the power supply via the Controller backplane.
These switches configure; the HSDB for RS-485
or single-ended 5V operation, indicate if the Summit
repeaters are connected to existing repeaters or only
Summit repeaters, and if the repeater is an end repeater
termination. Refer to Sections 2.10 and 6.6.8.
Pin 47
5.10.10 J4 EPROM MEMORY LOADING
READ
Used with the MREQ line to read data from the
main processor and external memory.
Pin 48
This jumper selects EPROM memory loading for
LTR systems. The LTR setting is pin 3 to
pin 4.
WRITE
5.10.11 J5 HSDB SPEED
Used with the MREQ line to write data to the
main processor and external memory.
Pins 49-55
Pins 57-58
J5 is jumpered to select the data bus speed. J5,
pins 2/3 select the LTR 12 MHz crystal.
UNUSED
5.10.12 J6 WATCHDOG
5.10.6 J1 COMPUTER CONNECTOR
This jumper enables or disables the watchdog
timer for reset. Normal operating mode is P6
jumpering J6, pins 2/3. This jumper should not be
moved or removed.
J1 is the MPC connection to the computer or
modem.
Pin 1
Pin 2
Pin 3
Pin 4
Ground
Computer Tx
Computer Rx
Modem DCD
5.11 MAIN AUDIO CARD
5.11.1 INTRODUCTION
5.10.7 J2 MEMORY SELECT
This control card stores the information required
to operate the routing of audio and data from the
inputs of the repeater to the outputs. Data is received
on the address bus from the MPC for the operations to
perform. The Audio/Data microprocessor and the
J2 is jumpered to select either the Flash memory
or the EPROM memory. Flash memory is ultra-fast
data storage. The normal setting is pin 1 to pin 2.
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5-30
CIRCUIT DESCRIPTION
When it is time to transmit the CW Identification,
the main processor on the MPC sends the identification to U111 via the data bus and U160 (Rx FIFO).
The CWID is sent to the Tx Data Amplifier and Filter.
The output of the filter is summed with the transmit
audio and sent to the Exciter.
latches open and close gates to route a path for the
audio or data.
Audio control functions for each repeater are
performed by the Main Processor in the MPC. The
MPC contains the software and maintains control over
the repeater via microprocessor U27. The audio/data
microprocessor passes received data to the main
processor, and it is given the programmable parameters for the gates.
U111 also uses six octal latches to provide additional input and output lines. Latch U107/U108
provide outputs which allow U111 to control various
audio gates. These gates control the CWID, FSK data,
and receive/transmit audio signals.
Information is exchanged between the cards in
the Controller Backplane via a data bus and an address
bus. The address bus provides the link between the
main processor and the chip and the address latches on
the MAC. These latches control the octal latches that
select the audio and data gates. The data bus is the link
between the Main Processor and the Audio/Data
Processor on the MAC. The Main Processor controls
the data to the octal latches and opens and closes the
gates required to route audio/data in and out of the
repeater. The MAC also contains:
•
The audio interface between the receiver and exciter
and to the external connections.
•
The receive audio filtering with de-emphasis.
•
The squelch filter and detector.
•
Slow decay timing circuit that controls a mute gate
on the main receive audio.
•
A filter, DC restoration and slicer circuitry for
detecting the subaudible data.
•
The fast squelch and data fed to the microprocessor
that decodes the data and uses the squelch line as a
data qualification signal.
•
Latch U106 provides outputs which allow U111
to route signals to the Audio/Data Test Point by
switching gates on and off. U106 also provides adjustment of the selected EEPOTs.
U155-U156 allow U111 to select the EEPOT to
adjust with chip select lines. These latches also
provide routing of some audio/data signals through
gates.
In addition, U111 controls the receive and
transmit audio gates, receiver squelch, several frontpanel indicators, and other functions. U111 encodes
the data messages transmitted to mobiles monitoring
that channel, and controls transmitter keying.
5.11.3 RECEIVE AUDIO
The Receive Wide Band Audio (RX WBAND)
signal from the Receiver is fed into the MAC on P100,
pin 27. This audio signal includes; audio, LTR data,
and noise. The audio processing circuit provides
filtering and amplification of the audio signal before it
is routed to the outputs on the MAC card.
A low-pass filter consisting of U121A/B attenuates frequencies above 3 kHz. This removes highfrequency noise from the audio signal. From the filter
the signal is fed to amplifier U122A to increase the
level before the high-pass filter to preserve adequate
hum and noise ratio.
Transmit audio filter and limiter with pre-emphasis.
5.11.2 AUDIO/DATA MICROPROCESSOR
(U111)
This Audio/Data microprocessor is on the MAC
card and is used to decode LTR data received from the
mobiles. The LTR data is applied to U111, pin 8 (P1.7
input). When a word is successfully decoded the data
is then sent to U161 (Tx FIFO) and transmitted on the
data bus in parallel to the main processor on the MPC.
From the audio amplifier the signal is fed to a
high-pass filter consisting of U122B/C/D. This filter
attenuates frequencies below 300 Hz which removes
data present in the wide band audio signal. These
filters are configured to act like large inductors. The
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CIRCUIT DESCRIPTION
5.11.5 RECEIVE DATA CIRCUITRY
signal is then fed to U163A which provides 6 dB per
octave de-emphasis.
The receive wide band audio signal is the unfiltered output of discriminator U202 in the Receiver.
Therefore, this signal contains audio, LTR data, and
noise. A low-pass filter formed by U124A/B attenuates frequencies above 150 Hz by 24 dB per octave so
that only the data frequencies are passed. From the
filter the signal is fed to amplifier U125A. The gain of
U125A is adjusted by a level control. The output of
U125A can be routed through Data To Audio/Date
Gate U159C and the Audio/Data Test Point J100.
Audio gates U113B/C/D permit noise squelch
circuit, control logic, and audio switch to control
gating of the audio signal. The control signal from the
noise squelch circuit is applied to U113B through
U113D. When a carrier is detected, this input is high
and U113B passes the signal. Programming determines the gating of audio. When audio is passed by
U113B/C and U114A, the audio can be routed through
other gates to various outputs (see Section 5.11.6).
5.11.4 RECEIVE SQUELCH CIRCUITRY
DC restoration circuit converts the data signal
from AC floating near ground to a digital signal at
levels of 0 and 4.5V. U125B/C provide the reference
voltage on the inverting input of comparator U125D.
Positive peak detector U125B handles the positivegoing peaks of the data signal. Negative peak detector
U125C handles the negative-going peaks of the data
signal.
The receive wide band audio includes audio, data
and noise. The squelch circuit detects this noise to
determine receive signal strength. When no carrier or a
weak carrier is received, there is a large amount of
noise present. Conversely, when a strong carrier is
present, there is very little noise present.
The voltage on non-inverting input to U125D is
midway between the positive- and negative-going
peaks. The data input is on the non-inverting input of
U125D. When the data signal rises above the reference
voltage, the output goes high. Conversely, when the
input voltage drops below the reference voltage, the
output goes low. The receive data is then passed to
audio/data processor U111.
U135A is a high-pass filter which attenuates
frequencies below approximately 30 kHz so that only
high-frequency noise is passed. This noise is amplified
by U135B and U123A. A level control adjusts the gain
of amplifier U135B. The gain of U123A is partially set
by a thermistor to compensate for circuit gain and
noise level changes caused by temperature variations.
The amplified noise is then applied to a bridge
rectifier. The difference between bridge rectifier
outputs is applied to the inputs of U123B. The output
of U123B is positive-going pulses. These pulses are
applied to U123C which is a Schmitt trigger. When the
input signal rises above the reference the output goes
low and causes the reference voltage to decrease
slightly adding hysteresis to the triggering level. This
hysteresis prevents intermittent squelching when the
receive signal strength is near the threshold level.
5.11.6 RECEIVE AUDIO PROCESSING
The receive audio signal is fed into the MAC on
P100, pin 27. When a mobile-to-mobile call is
received, Repeat Gate U153C is enabled and the
receive audio signal is routed through Transmit Option
Gate U158C to the input of the transmit audio buffer
U164B to be retransmitted. Repeat Gate U153C is
controlled by processor U111 through latch U107. A
logic 1 on the control input causes the signal to be
passed.
The output of U123C is applied to U123D and
Logic Squelch to Audio/Data Gate U159B and audio/
data processor U111. Gate U159B routes the squelch
output to the Audio/Data Test Point J100. U123D
functions as a timing buffer. The output of U123D is
applied to Receive Squelch Active Gate U113D. When
this gate is closed, the squelch circuit controls Normal
Receive Gate U113B to block receive audio if no
signal is present.
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When the received audio must be routed to the
backplane (i.e. for other cards), Receive Voice Gate
U115B is enabled by processor U111/latch U108 and
passes the audio signal to amplifier U120B. Receive
To Backplane (RX TO BP) U115C is enabled and
passes the amplified audio to the backplane.
5-32
CIRCUIT DESCRIPTION
Buffer U164B combines the microphone audio
signal from U164A with the audio signal from the
Repeat Gate U153C.
When the audio received must be routed to the
external speaker or speaker/microphone, Local Audio
Mute Gate U114D is enabled by U111/latch U108.
The audio is passed to local audio output amplifier
U132. The gain of U132 is adjusted by the local audio
volume control and on/off switch.
5.11.7 VOTER AUDIO
U127B/C form a high-pass filter that attenuates
frequencies below 300 Hz to prevent interference with
the LTR data applied at U129B. Pre-emphasis at 6 dB
per octave is provided by an RC combination before
the signal is fed to the Limiter U127D.
When used, the Receive audio from the voter
receiver comes into the MAC on P100, pin 25. Amplifier U120A sets the gain of the signal and the output is
routed to Voter Audio Mute Gate U115A. The gate is
controlled by A/D processor U111/latch U108. If the
gate is enabled, the audio goes to the Receive Mute
Gate U113C and passes throughout the MAC Card.
Limiter U127D and rectifiers form a precision
limiter which prevents over modulation caused by
high-level input signals. With normal input levels, the
output of a bridge rectifier follows the input of the
bridge. When a high-level signal is applied to the
bridge, the bridge opens and the output of the bridge is
limited to a specific level.
5.11.8 COMPANDOR OPTION
The output of the limiter passes to a composite 6pole splatter filter formed by U127A, U128D and
U128A separated by buffers U128B and U128C.
The compandor option enhances the receive and
transmit audio when used in conjunction with the Telephone Interface Card (TIC) in LTR systems.
The output from U128A is fed to Normal Modulation Mute Gate U118B that is controlled by A/D
processor U111/latch U106. When enabled, the gate
passes transmit audio to EEPOT U149. U149 is an
electronically adjustable potentiometer that adjusts the
gain of transmit audio amplifier U129C. The gain of
U129C can only be adjusted through the software.
Therefore, a computer must be attached to the MAC
card when levels are set.
The filtered Receive Audio passes through the
Receive Mute Gate U113C to the expander input on
A301, pin 1. The expand output of A301, pin 2 is
coupled to the audio outputs by U114C.
The TX-VOICE from P100, pin 32, passes
through TX Voice Gate U158A to the expander input
on A301, pin 5. The compressed output of A301, pin 4
is passed to the TX Audio Buffer.
The output of U129C is fed to summing amplifier
U129B where it is combined with LTR transmit data
and CWID when present. The gain of audio and data
are the same so unity gain is produced. The output
signal is fed to the TCXO where it frequency modulates the transmit signal.
5.11.9 TRANSMIT AUDIO
PTT switch (Q101/Q102) provides local microphone Push-To-Talk (PTT) indication to U105. U105
then tells U111 via the data bus that the local microphone PTT has been activated.
5.11.10 TRANSMIT AUDIO PROCESSING
Transmit voice from the backplane comes into the
MAC on P100, pin 32. When used this signal passes to
the transmit voice amplifier U130A. The output level
of the amplifier is adjusted by a level control. The
output of U130A is applied to another transmit voice
amplifier U130B and Transmit Voice Gate U158A.
U158A is controlled by A/D processor U111/latch
U107. When enabled, the gate passes the voice to
Transmit Option Gate U158C and on to the transmit
U164A amplifies the microphone audio signal to
provide the correct input level to U164B. Local Microphone Mute Gate U117C is controlled by A/D
processor U111/latch 106. The function of U117C is to
mute the local microphone audio when the local
microphone PTT switch is pressed. This prevents
interference if the microphone remains live when the
PTT switch is pressed.
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CIRCUIT DESCRIPTION
U129B and gate U118D to the modulation input of the
Exciter.
audio buffer U164B. Transmit Voice amplifier U130B
is adjusted by a level control. The output is fed to
Transmit Net Gate U153B. Gate U153B is controlled
by A/D processor U111/latch U155.
The repeater on the lowest frequency channel in
each system must periodically transmit the station call
letters as a continuous-wave identification encoded by
Morse Code. This identification is programmed with
the Edit Parameters software.
5.11.11 TRANSMIT DATA AND CWID
PROCESSING
The data signal is produced by A/D processor
U111 on Transmit Data and Transmit Shape outputs.
The transmit shape output is normally the opposite
logic level of the transmit data output when data is
transmitted. However, the bit before a logic transition
occurs, the transmit shape output is the same logic
level as the transmit data output. This results in a logic
1 level that is slightly higher and a logic 0 that is
slightly lower. This pulse shaping minimizes interference between data bits when the data is filtered by the
low-pass filter.
The CWID output is controlled by A/D processor
U111/latch U107. This output is fed to CWID tone
generator U100B/A and turns the tone generator on
and off to create the Morse Code. From the tone
generator the signal is fed to bandpass filter U129A.
This filter passes the 800 Hz fundamental present in
the signal. The output of the filter is jumpered by P106
on J106, pins 2/3 and P107 on J106, pins 4/5 to the
summing amplifier and applied to gate U118D, and to
the modulation input of the Exciter.
The input and output connectors for the MAC are
defined as follows.
The data from U111 is fed to buffer U126A and
Transmit Data Enable Gate U117B. Gate U117B is
controlled by A/D processor U111 directly. When
enabled this gate passes the data to EEPOT U151.
U151 is an electronically adjustable potentiometer that
adjusts the gain of transmit audio amplifier U126B.
The gain of U126B can only be adjusted through the
software. Therefore, a computer must be attached to
the MAC card. U126B provides the required signal
level at the output of the low-pass filter. A relatively
stable DC bias voltage for U126C/D is required
because these stages are DC coupled to the transmit
TCXO (see Section 5.2.2) and changes in bias voltage
can cause fluctuations in the transmit frequency.
5.11.12 P101 SIGNALING CONNECTOR
The signal interface connector P101 (64 pin)
connects the Address and Data buses and control lines
to the backplane connector. See Figures 5-18 and
5-19.
Pins 1-10
Pins 33-42
This provides a path between the MPC main
processor and the processor and memory of the MAC.
This bus retrieves information programmed into
memory for the operation of the MAC.
U126C/D form a low-pass filter that attenuates
square-wave harmonics in the data signal above
150 Hz to prevent interference with the audio band.
From this filter the signal is fed to summing amplifier
U129B and combined with the transmit audio signal.
The output of U129B is fed to Transmit Modulation
Mute Gate U118D. This gate is controlled by A/D
processor U111/latch U106. When enabled, transmit
audio and data are passed to the Exciter modulation
input and the transmit TCXO.
Pins 11-14
Pins 43-46
DATA BUS
This data bus provides a means of transferring
data to and from the processor on the MAC with
peripheral devices in the MAC.
When needed the External Modulation input on
P100, pin 11 is fed to External Modulation Mute Gate
U118C. Gate U118C is controlled by A/D processor
U111/latch U106. When enabled, this gate passes the
modulation on pin 11 to the summing amplifier
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ADDRESS BUS
Pin 15
MREQ
A memory request line operates in conjunction
with the Read/Write lines. These provide the ability to
read from or write to the processor memory.
5-34
CIRCUIT DESCRIPTION
Pin 16
Pin 48
MSTB
WRITE
The memory strobe line is used for MAC
processor Read/Write operations to external memory.
Write is used with the MREQ line to write data to
the processor and external memory.
Pin 17-20
UNUSED
Pins 49-55 UNUSED
Pin 21
LPTT
Pin 58
This is used in a Voter system. Data from the
voter site is injected at this pin.
The Logic Push-To-Talk is not used.
Pin 22-23
UNUSED
Pins 24/56
HSDB +/5.11.13 P100 EXTERNAL OUTPUTS
The High Speed Data Bus interconnects the
Viking VX repeaters. A 50 ohm termination is
required if Viking VX repeaters are used with existing
repeaters and the interface.
Pins 25/57
Pin 26
Connector P100 contains the audio and data
outputs to the terminal block on the back of the
Repeater cabinet. These outputs are connected to other
external devices. The input and output connectors for
the connector are defined as follows.
UNUSED
TLA DB
The Trunk Line Accounting Data Bus is used for
telephone interconnect calls.
Pin 27/59
-5V IN
+5V IN
Pin 7
3.5V
Pin 9
+15V IN
TX DATA IN
This input would normally contain trunking
signaling data, CWID data, and an externally summed
in signal. This input is enabled at J106 and is used
with external optional equipment.
GROUND
Pin 10
EXT REQ1
This input provides for external requests from
optional equipment.
This is the ground connection to the MPC from
the power supply via the Controller backplane.
Pin 11
Pin 47
TX DATA OUT
This output contains trunking signaling data and
CWID data when enabled at jumper J106 and used
with external optional equipment.
This is the +15V input to the MPC from the
power supply via the Controller backplane.
Pins 31-32
Pins 63-64
UNUSED
Pin 8
This is the +5V input to the MPC from the power
supply via the Controller backplane.
Pins 30/62
Pins 1-6
This is the 3.5V DC TCXO reference voltage
from the Exciter to the MAC.
This is the -5V input to the MPC from the power
supply via the Controller backplane.
Pins 28-29
Pins 60-61
VOTER DATA IN
EXT MOD
READ
This input provides for external wide band modulation of the Exciter with out any filtering. This input
is not used at this time.
Read is used with the MREQ line to read data
from the processor and external memory.
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CIRCUIT DESCRIPTION
Pins 13-26 UNUSED
5.11.17 J103 GROUND
Pin 27
This jack provides a ground connection for the
MAC when monitoring the test points.
RX WB AUDIO
The Receive Wide Band Audio from the Receiver
audio demodulator through the RF Interface Board.
The typical amplitude is 387 mV RMS (-6 dBm) and
2V DC with Standard TIA Test Modulation into the
receiver.
Pin 28
5.11.18 J104 EXTERNAL SPEAKER
This provides an external speaker connection at
the repeater site for monitoring.
A D LEVEL
5.11.19 J105 WATCH DOG
This is the Audio/Data Level output.
Pin 29
J105 enables or disables the watchdog timer for
reset. Normal operating mode is P105 jumpering J105,
pins 2/3. This jumper should not be moved or
removed.
TX MOD
The output of this pin is produced by audio and
data inputs to the Repeater to produce the signals on
this pin. This signal goes through the RFIB and then to
the Exciter.
Pin 30
UNUSED
Pin 31
RX VOICE
5.11.20 J106 TX DATA PATH
Jumpers P106/P107 connect J106, pins 1-2/3-4
for external options that require the Tx Data signal.
Normal operation connects J106, pins 2-3/4-5.
5.11.21 A301 COMPANDOR CONNECTIONS
This is receive audio output connected to the
backplane.
This is transmit audio input connected to the
repeat gate.
EP101
EP102
EP103
EP104
EP105
EP106
5.11.14 J100 A D LEVEL TEST POINT
5.12 INTERFACE ALARM CARD
This test point located on the front card edge is
used during alignment to monitor audio and data.
This card utilizes the information required to
operate the alarms designated in the programming of
the repeater. Data is received on the address bus from
the MPC for the; operation to perform, the processor
and external memory, open and close relays on the
outputs, and receive alarm indications on the inputs.
This information is either routed to external devices or
alarm outputs can be wired to alarm inputs (see
Section 3.3.3).
Pin 32
TX VOICE
5.11.15 J101 SPEAKER/MICROPHONE
This jack is used in conjunction with J102 when a
combination speaker/microphone is used during setup
and testing of the repeater.
The Interface Alarm Card (IAC) contains 4-input
contacts and 4-output contacts. The 4- inputs can be
disabled, energized or de-energized. The 4-output
relays are dry contacts that have a 2A rating and can
be either normally open or normally closed.
5.11.16 J102 LOCAL MICROPHONE
This jack is used for a microphone to key the
Exciter and inject transmit audio.
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Part No. 001-2008-203
Expand In
Expand Out
Ground
Compress Out
Compress IN
+5V
5-36
CIRCUIT DESCRIPTION
The electromechanical relay outputs are
comprised of eight SPDT (normally open) relays. The
relays are all open at power-on. Data to the relay is
latched by a write to the base address.
The IAC activates relays when alarm trigger
events occur. The IAC monitors for alarm activity in
the system and can set the various output relays as
defined by the user during programming. When an
external alarm is set it can be monitored from a remote
location. Refer to Section 3.3.3 for alarm programming information.
Figure 5-14 4 I/O J2 Alarm Outputs
Standard 12V/24V AC control transformer
outputs can be accepted as well as DC voltages. This
input voltage range is 5-24V RMS. External resistors
connected in series may be used to extend the input
voltage range.
5.12.1 RELAY OUTPUTS
The alarm relay outputs are provided via a
terminal block on the back of the repeater (see Figures
5-13 and 5-14).
P500
+5V
ALARM +
ON
+5V
The alarm outputs are on the terminal block at the
rear of the repeater.
+15V
ALARM -
1
8
2
7
3
6
4
5
5.12.2 ISOLATED INPUTS
Figure 5-15 S500-S503
The isolated alarm inputs are provided via a
terminal block on the back of the repeater (see Figures
5-13 and 5-14).
5.12.3 ALARM INDICATORS
There are three forms of alarm indicators from
the repeater. One form is the two red LEDs and display
combination on the MPC. Refer to Table 1-2 for the
combinations and definitions of the active alarms.
The isolated inputs are driven by either AC or DC
signals. The active high inputs can be set by switches
to be polarity sensitive, non-polarity sensitive or add a
resistance in series to dissipate unused power (see
Figure 5-15).
Another form is the output relay to the terminal
blocks at the rear of the repeater where outputs can be
wired to external devices or to alarm inputs.
I/O13
COM55
COM53
TXDO
4OUT+
3OUT+
SYNCI
COM17
EREQ2
SQ EN
4IN+
3IN+
The third form is the output relay and to transmit
a 15-character description of the alarm over-the-air to
a remote location. The description is sent in Morse
code with a transmit ID assigned during programming.
A transceiver programmed with this ID can monitor
the repeater and alert the system owner when an alarm
occurs.
COMM6
WBAND
TXVOC
RXVOC
TXDIN
4OUT-
3OUT-
COM50
COM49
EXTO1
IAC41
4IN-
5.12.4 ALARM FUNCTIONS
3IN-
3IN+
The active low inputs can also be set for either
+5V or +15V operation when a ground closure is
required to provide an active alarm.
The alarms can be configured in various modes to
alert the system owner to conditions and hazards with
the equipment and the repeater site facility. A few
possibilities are shown in Figure 5-16. In this example:
Figure 5-13 4 I/O J1 Alarm Outputs
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CIRCUIT DESCRIPTION
•
•
•
•
•
Input Alarm 2 of Repeater 1 is connected to the door
of the building
Input Alarm 3 of Repeater 5 is connected to the fire
alarm system
AC fail alarm (#16 see Table 1-2) is mapped to
Alarm 2 Output so it can be transmitted (see Section
3.3.3)
Output Alarm 1 of Repeater 1 is connected to the
Input Alarm 1 of Repeater 2 and so on until Output
Alarm 1 is fed back to the Input Alarm 1 of
Repeater 1.
Then RF Shutdown alarm (#32) is mapped for
Alarm 1 in each repeater.
There are 40 internal alarms that can be included
in the output alarm configuration (see Table 1-2).
These alarms can also be programmed to send an
output as shown in the cross reference screen of the
alarm configuration menu (see Section 3.3.3). Among
these alarms are the thermal sense from the PA and the
AC fail alarm output on the terminal block at the rear
of the repeater to activate the battery backup.
5.12.5 P500 SIGNALING CONNECTOR
The input and output connectors for the IAC are
defined as follows. The signal interface connector
P500 (64 pin) connects the Address and Data buses
and control lines to the backplane connector. See
Figure 5-20.
This configuration allows Repeater 2 to give an
alarm when Repeater 1 has an RF Shutdown alarm
output, etc.
Pins 1-4
Pins 33-36
The input alarms are given a 15-character
description during programming and a Transmit ID.
These are used when an input alarm is activated to
send a Morse code message consisting of the description over the air to a monitoring transceiver
programmed with this ID.
ADDRESS BUS (A12-A19 Only)
This address bus provides a path between the
MPC main processor and the latches and multiplexers
of the IAC. This bus retrieves information
programmed into the MPC memory for the operation
of the IAC.
Pins 5/37
ALARM 1 IN +/ALARM 1 IN -
This is an input received from a connection to an
external device as a specific alert condition.
TRANSCEIVER
AC FAIL
DOOR OPEN
REPEATER 1
ALARM 2 IN
Pins 6/38
SECURITY DOOR
ALARM 2 IN +/ALARM 2 IN -
ALARM 1 IN
This is an input received from a connection to an
external device as a specific alert condition.
ALARM 1 OUT
ALARM 1 IN
REPEATER 2
Pins 7/39
ALARM 1 OUT
ALARM 1 OUT
This is an input received from a connection to an
external device as a specific condition.
ALARM 1 IN
Pins 8/40
ALARM 1 IN
REPEATER 3
REPEATER 4
SENSOR ACTIVE
ALARM 4 IN +/ALARM 4 IN -
ALARM 1 OUT
This is an input received from a connection to an
external device as a specific alert condition.
ALARM 1 IN
REPEATER 5
ALARM 3 IN +/ALARM 3 IN -
ALARM 1 OUT
Pin 9
ALARM 3 IN
SQUELCH ENABLE
SMOKE
DETECTOR
This is an output to rear connector J1. It can be
configured for inverted output, non-inverted output or
logic controlled non-inverted output.
Figure 5-16 Alarm Example
May 1998
Part No. 001-2008-203
5-38
CIRCUIT DESCRIPTION
Pin 10
This is the -5V input from the power supply via
the Controller backplane
EXTERNAL REQ 2
This is an input received from a connection to an
external device.
Pins 11-14
Pins 43-46
Pins 28-29
Pins 60-61
DATA BUS
This is the +5V input to the MPC from the power
supply via the Controller backplane.
This data bus provides a means of transferring
data to and from the latches and multiplexers on the
IAC with peripheral devices in the IAC.
Pin 15
+5V IN
Pins 30/62 +15V IN
This is the +15V input to the MPC from the
power supply via the Controller backplane.
MREQ
Pins 31-32 GROUND
Pins 63-64
A memory request line operates in conjunction
with the Read/Write lines. These lines read from or
write to the MPC processor memory.
Pins 16/17
UNUSED
This is the ground connection to the MPC from
the power supply via the Controller backplane.
Pin 18
SYNC IN
Pins 41-42 UNUSED
Pin 47
This is an input received from a connection to an
external device.
Pins 19/51
Read is used with the MREQ line to read data
from the MPC processor and external memory.
ALARM 1 OUT +/ALARM 1 OUT -
Pin 48
This is an output to an external device to perform
a specific function.
Pins 20/52
READ
WRITE
Write is used with the MREQ line to write data to
the MPC processor and external memory.
ALARM 2 OUT +/ALARM 2 OUT -
This is an output to an external device to perform
a specific function.
Pins 49-50 UNUSED
Pins 53-55 UNUSED
Pins 21-23
UNUSED
Pins 24/25
+15V ACCESSORY
Pin 56
The Thermal Sensor monitors the PA temperature
and creates an alarm condition if the temperature
exceeds the limit.
This DC supply is an output to an external device
through rear connector J1.
Pins 26/58
+15V FILTERED
Pin 57
This DC supply is an output to an external device
through rear connector J1.
Pins 27/59
THERMAL SENSOR
POWER SWITCH
Pin 57 turns the voltage from the power supply to
the Repeater on and off. This pin is connected to the
on/off toggle switch S508.
-5V IN
5-39
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
5.12.6 P501 EXTERNAL OUTPUTS
Pin 12
Connector P501 contains data and control outputs
to the terminal block on the back of the Repeater
cabinet. These outputs are connected to other external
devices.
The Multiplexer-1 Inhibit (U105, pin 6) is a
CMOS input from the Controller that inhibits
(disables) the Multiplexer-1 output with a logic high.
Pin 13
The input and output connectors for the
connector are defined as follows.
RF MUX 1 INH
RF MUX 2 INH
Pins 1/17 ALARM 3 OUT +/ALARM 3 OUT -
The Multiplexer-2 Inhibit (U106, pin 6) is a
CMOS input from the Controller that inhibits
(disables) the Multiplexer-2 output with a logic high.
Pins 2/18 ALARM 4 OUT +/ALARM 4 OUT -
Pin 14
These are outputs to external devices to perform
a specific function.
The Multiplexer-3 Inhibit (U104, pin 6) is a
CMOS input from the Controller that inhibits
(disables) the output from the RF 3 Multiplexer with a
logic high.
Pin 3
RX WBAND
Pin 15
Receive Wide Band Audio from the Receiver
audio demodulator through the RF Interface Board.
The typical amplitude is 387 mV RMS (-6 dBm) and
2V DC with Standard TIA Test Modulation into the
receiver.
RF MUX 3 INH
PC STR
Pins 4-6
UNUSED
The Power Control Strobe is normally low until
after the power control data is shifted into the power
control register. Then the strobe line goes high and
back to low. The clock or data lines cannot be changed
until after the strobe is set.
Pin 7
EXT OUT 1
Pin 16
This is the Exciter high stability synthesizer chip
select. A low enables loading the high stability synthesizer loop. This pin is only used on high stability
equipped units.
This is an external output to rear connector J1.
Pin 8
RF CLOCK
The clock will control the synthesizer chips and
power control circuit when loading. This pin is a TTL
input from the Controller.
Pin 9
Pins 19-21
UNUSED
Pin 22
BUF RX WBAND
This is buffered Receive Wide Band Audio from
the receiver audio demodulator through the RF Interface Board. The typical amplitude is 387 mV RMS (-6
dBm) and 5V DC with Standard TIA Test Modulation
into the receiver. This is an output to the rear
connector J1.
AC FAIL IN
This input from the AC supply is used by the AC
fail output to indicate that the AC has been interrupted.
Pin 10
HS CS EX
SYN CS RX
Pin 23
AC FAIL OUT
This is the chip select pin for the main receiver
synthesizer chip. This chip is the same part as used in
the Exciter. A low loads the synthesizer.
This is an indication that the AC power has been
interrupted.
Pin 11
Pin 24
UNUSED
May 1998
Part No. 001-2008-203
5-40
UNUSED
CIRCUIT DESCRIPTION
Pin 25
Pin 32
HS CS RX
This is a data pin with TTL levels from the
Controller which has the dual role of loading the
synthesizer chips and adjusting the power control D/A
lines for proper output power. Up to four synthesizer
chips and a shift-register could be connected to this
pin.
This is the receiver high stability synthesizer chip
select. A low enables loading the high stability synthesizer loop. This pin is only used on high stability
equipped units.
Pin 26
RF DATA
SYN CS EX
Pin 26 is the exciter main Synthesizer Chip
Select that allows input of data to U403 when the line
is pulled to logic low.
5.12.7 J500 A D LEVEL TEST POINT
Pin 27
UNUSED
20 lines (of the possible 24) of RF functions
sampled are multiplexed to the Controller through this
pin using three multiplex chips.
Pin 28
A D LEVEL
5.12.8 J501 GROUND
20 lines (of the possible 24) of RF functions
sampled are multiplexed to the Controller through this
pin using three multiplex chips.
Pin 29
J501 is an IAC ground reference for test points.
RF DATA A
5.12.9 J502 +15V
Data A (U105, pin 11) is the least significant bit
(LSB) in the 3 multiplex chips located on the RFIB.
This pin is a CMOS input from the Controller
requiring a logic high for activation.
J502 is a voltage test point.
5.12.10 POWER SWITCH
Pin 30
RF DATA B
S508 turns the power supply DC voltage on and
off from the front of the IAC.
Data B (U105, pin 10) is the middle significant
bit in the 3 multiplex chips located on the RFIB. This
pin is a CMOS input from the Controller requiring a
logic high for activation.
Pin 31
5.12.11 J505 SQUELCH ENABLE OUTPUT
RF DATA C
P505 jumpers J505, pins 1/2 to configure the
squelch enable output for an inverted output. P505
jumpers J505, pins 2/3 to configure the squelch enable
output for a non-inverted output. P505 jumpers J505,
pins 3/4 to configure the squelch enable output for a
non-inverted output under the control of U503.
Data C (U105, pin 9) is the most significant bit
(MSB) in the 3 multiplex chips located on the RFIB.
This pin is a CMOS input from the Controller
requiring a logic high for activation.
5-41
May 1998
Part No. 001-2008-203
CIRCUIT DESCRIPTION
This page intentionally left blank.
May 1998
Part No. 001-2008-203
5-42
ADDRESS BUS (19:0)
EPROM
A0-A19
+5V
A0-A14
LED DRIVER
E
U18
MAIN MICROPROCESSOR
FLASH MEMORY
PO0
U15
W
D0-D7
PO1
PO2
A0-A19
A0-A16
RAM
G
PO3
PO4
A0-A12
PO5
READY
LPTT
T OUT
U27
DS1
U30A/U31A
U11
Q2/Q3
U25
DISPLAY DRIVER
U26
A
DMARQ0
DMAAKO
TC0
D
EPROM
RESET
DQ0-DQ7
D0-D7
U28
FLASH
B
C
DATA BUS (7:0)
Vpp
+5V
O0
OE
WE
Vpp
CE
A16
A17
D0-D7
DMARQ1
O11
A
CE
DE
B
A18
C
WE
U5
RST1
BALANCED Rx/Tx
U17
X1
IRDB-
DE
U24
D
R
RIDB+
INT POLL
TxD0
SWITCH RxD
RxD0
S1
U20B
O14
U20A
O15
O13
RST2
X2
SWITCH TxD
D
RESET
RES IN
Y1
10 MHz
TxD1
RxD1
A19
PT1
G2B
U6A
READ
A13
PT0
U20C
R/W
A14
PO6
PT2
B
A15
READY
MREQ
U6B
WRITE
A
C
T OUT
U4
Y1
Y2
MREQ
Y0
INTP0 INTP1 MSTB
READ
READ
WRITE
WRITE
MSTB
UART
RD
WR
RxRDY
TxE
D0-D7
U20D
D0-D7
U6C
U22
MODEM DCD 4
J1
TX FIFO
U16F
MR
U16D
COMPUTER Tx 2
RxD
U2C
PROCESSOR TO PROCESSOR COMMUNICATION FIFOs
DIR
D0-D7
S1
DOR
A0-A7
ADDRESS BUS (7:0)
U16C
TxD
DOR
MPC
PROGRAMMING PORT
1
DIR
SO
U2B
U2
CLOCK
U6D
U2A
BAUD RATE
J3
CP
U21
S1
CS
U7B
Y3
DE
U10
MR
DE
COMPUTER Rx 3
SO
A0-A7
U9
U7A
76800
2
38400
19200
4
6
9600
4800
8
10
2400
1200
12
14
1
3
RST
5
7
TxC
9
RxC
11
13
RESET
RST
P1-1
P3-7
P3-6
ADDRESS
SELECT
RAM
Y2
P1-0
A13
A
P1-2
A14
B
A8-A15
A15
C
EEPROM
OE
Y1
U13
U32B
OE
DE
Y0-Y3
HSDB -
B
HSDB +
A
U16B
WE
A8-A12
A8-A13
U1
D0-D7
U3
LOWER
ADDRESS LATCH
A0-A7
A0-A7
U14
Y0
* CS1
D0-D7
D0-D7
U8
A0-A7
D0-D7
P1-3
OE
CEN
U23
PSEN
DE
U31
U30
U2F
R
P3-1
ALE
ADDRESS/DATA BUS (8:15)
U2F/U31B
ADDRESS BUS (7:0)
P3-0
OE
HIGH-SPEED DATA BUS
MICROPROCESSOR
U32A
Y0-Y3
5-43
May 1998
Part No. 001-2008-203
Figure 5-17 Main Processor Card Block Diagram
U115A VOTER AUDIO MUTE
U108
U114D LOCAL AUDIO MUTE
U113C RX MUTE
GATE LATCHES
P101
U114A RX OPTION
ADDRESS LATCHES
A0-A19
D1-D8
U115B RX VOICE
U116B RX AUDIO
U115C RX VOICE TO BACKPLANE
CLK
Q4
A16-A19
U116A FSK TO AUDIO
A12-A15
A-D
A-D
Q5
U103
U133
D1
G1
Q6
U153C REPEAT
Q7
U107
Q8
MREQ 15
G2
Q2
Q1
U153D TxS TO FSK
U116D TxA TO FSK
Q9
RX FIFO
U159C DATA TO A D
DATA BUS (7:0)
MPC LATCH
D1-D8
Q3
U116C Tx AUDIO
U101F
U154A
U158A Tx VOICE
TX FIFO
U153A DATA LEVEL TEST
OC
P100
EXT REQ
D3
LOCAL MIC PTT
Q102
D4
RX FIFO
D0-D7
CLK
U105
U100B CWID CONTROL
DE
D2
S0
DOR
D1
U101E
U154B
U160
MSTB 16
A0-A7
U159A LEVEL DETECT
U106
D0-D7
MR
U117C LOCAL MIC MUTE
DIR
U118C EXTERNAL MOD MUTE
S1
TX FIFO
U158C Tx OPTION
D1-D8
U118B NORMAL MOD MUTE
ACCRESS BUS (15:8)
U118D Tx MOD MUTE
AUDIO/DATA
MICROPROCESSOR
DIR
S1
DE
S0
U161
U101C
U154D
P3-7
MR
P1-3
DOR
P1-1
U151-U149 INC
P3-6
U119
D0-D7
LOWER ADDRESS LATCH
P1-2
Y2
A0-A7
A13
D0-D7
A8-A15
VOTER DATA IN 58
U162D
U101D
A14
A15
P3-0
A
Q0-Q7
U102
B
U17-1
+15V 30
Z102
U119
A0-A7
A0-A7
CS0
U112
U156
A8-A14
CS1
CS2
OE
CS3
ADDRESS SELECT
ALE
WO 125
D1-D8
ADDRESS/DATA BUS (7:0)
U136
+15V 62
D0-D7
U104
C
RST
RESET
EPROM
Y1
C EN
+9V REG
U151-U149 U/D
P1-0
U111
D0-D7
CLK
CS5
PSEN
CS6
P1-6
U159B-8 LOGIC SQUELCH
P1-7
U125D-14 RX DATA
P3-2
U126A-3 TX DATA
P3-3
U126A-3 TX SHAPE
P3-4
U117B-8 TX DATA EN
WO 126
CLK
U153B Tx NET
U155
U115D Rx NET
CS10
CS11
U149 CS12
D1-D8
WO 127
U151 CS14
CS15
CLK
U117A Tx INTERCOM
U157
U113D Rx SQ ACTIVE
U159B LOGIC SQ A D
U159D Tx MOD A D
D1-D8
U113B NORMAL Rx
WO 118
WO 117
CLK
Figure 5-18 Main Audio Card Logic Block Diagram
May 1998
Part No. 001-2008-203
5-44
WO 116
Rx VOICE
GATE
LOCAL AUDIO
OUTPUT AMPLIFIER
U114D
U132
J104
EXTERNAL SPEAKER
J101
U108
P100
VOICE
AMPLIFIER
U115A
U115B
U120B
U115C
U108
U108
Rx NET
GATE
FSK AMPLIFIER
U115D
U165B
VOTER AUDIO
AMPLIFIER
VOTER AUDIO
MUTE
U120A
VOTER AUDIO 25
LOW-PASS FILTER
< 3 kHz
U121A/B
Rx WB AUDIO 27
SPEAKER/MIC
Rx VOICE
GATE
Rx VOICE
TO BACKPLANE
GATE
Rx AUDIO
AMPLIFIER
HIGH-PASS FILTER
> 300 Hz
DE-EMPHASIS
NORMAL RX
GATE
RX MUTE
GATE
RX OPTION
GATE
U122A
U122B/C/D
U163A
U113B
U113C
U114A
REPEAT
GATE
P100
31 Rx VOICE
U108
U153C
U155
U108
+1.25V
U163B
U157
U108
U157
HIGH-PASS FILTER
> 30 kHz
U135A
NOISE
AMPLIFIER
U135B
U123A
NOISE
RECTIFIER
SCHMITT
TRIGGER
U123B
U123C
U113D
Rx ACTIVE
GATE
RX OPTION
TIMING BUFFER
BUFFER
U107
U114B
U114C
RX AUDIO
GATE
MAIN AUDIO
AMPLIFIER
U116B
U166A
BUFFER
FSK TO AUDIO
GATE
U116B
DC
RESTORATION
U124A/B
U125A
U125B/C
SECONDARY
AUDIO AMPLIFIER
U131B
2 RxS -
U131A
1 RxS +
SECONDARY AUDIO
TO SWITCH
A301
U157
U125D
COMPANDING
OPTION
U111 Rx DATA
U108
DATA TO A-D
GATE
FSK AMPLIFIER
TxD
U159C
U165A
Tx OUT
U162C
TxD
U109
P101
U107
23 SWITCH Tx DATA
RS-232
TxS - 4
SECONDARY AUDIO
FROM SWITCH
U131C
Tx AUDIO
AMPLIFIER
TxS TO FSK
GATE
U131D
U153D
TxS + 3
U107
Rx IN
U110
RxD
22 SWITCH Rx DATA
U162B
DATA LEVEL
TEST GATE
U153A
U107
J100
TxA + 15
Tx OPTION
GATE
Tx AUDIO
AMPLIFIER
MAIN AUDIO
FROM SWITCH
U167A
LEVEL DETECT
GATE
U158C
TxA TO FSK
GATE
HIGH PASS FITLER
U167B/C
U167D
U107
28 A-D LEVEL
Tx MOD A D
GATE
U159D
U106
U158D
Tx AUDIO
GATE
Tx DATA AMPLIFIER
U106 INC
U157
Tx OPTION
U151
U158B
U116C
Tx SHAPE U111
U107
Tx VOICE
AMPLIFIER
Tx VOICE 32
U130A
Tx NET
GATE
U130B
U153B
Tx VOICE
GATE
U155
U155 CS14
U106 U/D
Tx OPTION
GATE
Tx VOICE
AMPLIFIER
A-D LEVEL
TEST POINT
U159A
U106
U116D
TxA - 16
Tx DATA ENABLE
GATE
U126A
Tx DATA FILTER
U117B
U126B
Tx DATA U111
U111
U126C
U126D
CWID TONE
GENERATOR
CWID FILTER
U100B/A
U129A
J106
8 TxD OUT
P106
U158A
9 TxD IN
P107
Tx INTERCOM
GATE
U107
Tx AUDIO AMPLIFIER
U117A
SUMMING
AMPLIFIER
Tx MOD MUTE
GATE
U129B
U118D
U106 INC
U149
U157
J102
LOCAL MIC PTT
U164A
LOCAL MIC MUTE
GATE
Tx AUDIO
BUFFER
U117C
U164B
HIGH-PASS FILTER
> 300 Hz
U127B/C
Q102
U155 CS12
U106 U/D
SPLATTER FILTER
LIMITER
LPF
BUFFERS
LPF
NORMAL MOD MUTE
GATE
U127D
U127A
U128B/C
U128D/A
U118B
U106
Q101
5-45
MAIN AUDIO
TO SWITCH
13 Rx AUDIO +
U108
U159B
Rx DATA
AMPLIFIER
14 Rx AUDIO -
U123D
LOGIC SQ A-D
GATE
Rx DATA
FILTER
U166B
U106
EXTERNAL MOD MUTE
GATE
U129C
U106
U106
U105 LOCAL MIC PTT
May 1998
Part No. 001-2008-203
U118C
Figure 5-19 Main Audio Card Audio Block Diagram
29 Tx MOD
P500
+
S500
P500
RF INTERFACE
DATA BUS (7:0)
DO-D7
D0-D7
IAC ADDRESSING
A16
A17
A18
A19
A
B
C
D
LED CONTROL
U501
U518
Q3
CLK
Q4
A15
MREQ
A
B
C
G2
G1
U500
Q1
Q2
Q3
Q4
Q6
U505
MISC INPUTS
Q0
D0-D7
A13-A19
A13
A14
+5V
Q1-Q8
U508
U517
OC
Q7
P501
U520
Q1
RF MUX 1 INH
Q2
Q3
RF MUX 2 INH
RF MUX 3 INH
Q4
Q5
PC STR
HS CS EX
Q6
Q7
STN CS EX
HS CS RX
Q8
STN CS RX
+15V
CR507
CR506
+
S501
+5V
CLK
WO 1
AC FAIL IN
D3
D2
ALARM 1 IN
+5V
ALARM INPUTS
U510
D8
+15V
CR509
CR508
ALARM 2 IN
D1
O3
O2
D1
D2
O5
O7
-
OC
O4
O1
U521
O6
U507D
EXT REQ 2
D6
J503
U513C
Q1-Q8
J500
THERMAL
SENSOR
D3
CLK
Q1
READ
RD
WRITE
WR
D0-D7
INTR
U504
U506
D0-D7
Q8
Q1
Q2
RF DATA A
RF DATA B
Q3
Q4
RF DATA C
RF DATA
Q5
Q6
RF CLK
AC FAIL OUT
Q7
WO 2
D4
+
S502
+5V
U511
+15V
CR511
CR510
ALARM 3 IN
ANALOG LEVEL DETECTOR
V IN+
RSSI O
U509A
U509B
U507B
U508E
-
EXT REQ 1
U519
IFA IN
J504
U513B
U509C
U507C
U507A
A D LEVEL
+
S503
CLK
Q5
Q6
+5V
D1-D8
ALARM 2 OUT
+
-
K501
Q501
Q2
ALARM 1 OUT
+
-
K500
Q500
Q1
Q3
Q502
K502
+
ALARM 3 OUT
-
Q4
Q503
K503
+
ALARM 4 OUT
-
U514A
U514B
U503
U512
RX WBAND
INVERTED
NON-INVERTED
U503 CONTROL
NON-INVERTED
Figure 5-20 Interface Alarm Card Block Diagram
May 1998
Part No. 001-2008-203
+15V
ALARM 4 IN
-
BUF RX WBAND
Q7
CR513
CR512
J505
Q504
Q505
5-46
SQUELCH EN
ALIGNMENT AND TEST PROCEDURE
SECTION 6 ALIGNMENT AND TEST PROCEDURE
6.1 PRELIMINARY
The receiver alignment points diagram is shown
in Figure 6-1, and the receiver test setup diagram is
shown in Figure 6-2. Select the “TEST” menu and
then “RECEIVER” using the repeater programming
software.
6.1.1 GENERAL
The information which follows describes how to
tune and test the repeater. The Receiver, Exciter, and
PA sections which follow (6.2 - 6.5) describe how to
completely retune and test the RF stages of those
assemblies. If repairs are done so that retuning of an
assembly is required, perform the applicable procedure.
6.2.1 PRETEST
1. Preset L201, L203, L204, L206, L223 and L224
tuning screws about 1/4 inch above the top of the
casting.
The Full Repeater Alignment described in
Section 6.6 sets such things as various audio and data
levels, transmit power output, and TCXO frequencies. It does not tune the RF stages which must be
done using the individual assembly procedure just
described.
2. Preset L202 and L205 tuning screws just barely
above the tightening lock nuts.
6.2.2 VOLTAGE MEASUREMENTS
Apply power to the Receiver by plugging the 20pin cable from the RF Interface Board into J201 (see
Figure 6-1).
6.1.2 TEST SETUP
To tune individual RF assemblies, the RF unit
usually must be operated while it is removed from the
repeater. This requires extender power and control
cables. In addition, when adjustments are made on the
cards in the card rack, an extender card is usually
required to access the adjustments and test points.
These extender cables and cards and other test cables
are included in the 2000 Series Service Kit, Part
No.250-2000-230. Extender Cable Kit, Part No. 2502000-010, includes just the RF unit extender cables.
Measure the voltages at the following pins.
U206, pin 1
U207, pin 1
U208, pin 1
R309/R310 junction
+12V DC ±0.4V
+12V DC ±0.4V
+6V DC ±0.2V
+3.5V DC ±0.1V
6.2.3 PROGRAM TUNE-UP CHANNEL
1. Using the programming software, program the
Synthesizer for the desired receive channel number.
Use the Program Channel and not the FCC Channel
from Appendix A.
6.1.3 TESTING SOFTWARE
The software used to tune and test the repeater is
the same software used to program the repeater. This
software is described in detail in Section 3. The particular menus used are Test (see Section 3.6) and
Edit > Setup Parameters (see Section 3.3.1).
NOTE: The Channel Number, Channel Frequency and
Synthesizer Frequency appear at the bottom of the
screen.
2. Tune VCO helical L220 for +4.5V DC ±0.05V at
U209, pin 6 or TP2.
6.2 RECEIVER ALIGNMENT
CRITICAL ADJUSTMENT
3. Alternately tune L223 and L224 in 1/2-turn to 1turn increments until a voltage is measured on J201,
pin 13. At that time, tune L223 for a peak, then L224
for a peak.
The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any
circumstances try to set frequency later in any other
tests, as TCXO frequency stability then cannot be
guaranteed.
4. Retune L223/L224 for a peak at J201, pin 13.
6-1
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
J201
2
1
20
19
TP3
9 13
R261 R264
TP4
R282
U206
U208
12V
U207
6V
TP6
Y201
U209
R309
3.5V
12V
TP2
R310
L224
C375
L220
TP1
Z213
L225
PIN 6
L223
TP5
L211
L210
L206
L205
L204
L203
L202
L201
L207
L209
C373
Figure 6-1 Receiver Alignment Points
6.2.4 RECEIVER FREQUENCY ADJUST
7. If the voltages recorded in Steps 3 and 6 are not
within ±0.2V, tune L224 as required to balance the
voltage readings.
1. Place a pick-up loop (sniffer) or RF probe connected
to a frequency counter near L210.
8. The software programs the synthesizer is for the
receive channel.
2. Set Y201 (TCXO) for the Injection Frequency ±50
Hz (Inj Freq = chnl freq – 52.95 MHz).
6.2.6 FRONT END ADJUSTMENTS
6.2.5 VCO TEST
1. Set the signal generator to the Receive Channel at a
level sufficient to produce an output voltage on
J201, pin 7 (RSSI Output).
1. The software programs the synthesizer for 3 MHz
above the receive channel.
2. Tune L204, L205, L206, L201, L202, L203 and
L204 for a peak voltage on J201, pin 7. Decrease the
generator output level to maintain a 2-3V reading at
J201, pin 7.
2. The voltage on TP2 should be < 7.5V.
3. Record the voltage on J201, pin 13 __________.
5. The voltage on TP2 should be > 2V.
3. Set the generator for 100 µV into the receiver with a
1 kHz tone at ±3 kHz deviation
(1000 µV at the generator with 20 dB pad gives 100
µV at the receive antenna).
6. Record the voltage on J201, pin 13 __________.
4. Tune Z213 for 2V ±0.05V on TP4.
4. The software programs the synthesizer for
3 MHz below the receive channel.
May 1998
Part No. 001-2008-203
6-2
ALIGNMENT AND TEST PROCEDURE
AC
VOLTMETER
DC
VOLTMETER
OSCILLOSCOPE
16 OHM
POWER CABLES
AUDIO DISTORTION
ANALYZER
36-PIN RIBBON CABLE
COMMUNICATIONS
SERVICE MONITOR
HP 334A
FREQUENCY COUNTER
20 dB
RFIB
J402
2
1
J401
20
19
J201
2
1
20
19
U405
U208
U207
TP3
R425
TP4
U206
Y201
3.5V
TP2
TP6
Z213
U209
R309
R282
U402
R310
Y401
L220
TP1
U406
L224
C375
PIN 6
6V
R261 R264
L225
L223
TP5
L211
U403
L210
L206
L205
L204
L203
L202
L201
L207
U404
R446
L209
C373
L404
Figure 6-2 Receiver Test Setup
6-3
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
5. Tune R264 for 387 mV RMS, ±5 mV RMS, at TP4.
6.3 EXCITER ALIGNMENT
6. Repeat Steps 4 and 5.
CRITICAL ADJUSTMENT
7. Measure the distortion at TP4.
The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any
circumstances try to set frequency later in any other
tests, as TCXO frequency stability then cannot be
guaranteed.
8. Tune L207, C373, L209, L211, C375 and L225 for
minimum distortion <5%, (typically <3%).
9. Repeat Step 8 then Steps 4, 5, and 6.
The Exciter alignment points diagram is shown in
Figure 6-3, and the Exciter test setup diagram is shown
in Figure 6-4.
NOTE: Some adjustments will be made using the
cursor “Up”/”Dn” or “PgUp”/”PgDn” keys.
6.2.7 AUDIO DISTORTION
CAUTION
1. Plug a 16-ohm load at J101 or J104 on the MAC
(Main Audio Card).
Safety features, such as PA thermal shutdown, are disabled in test mode. However, alarms remain active.
2. Connect a distortion analyzer to the 16-ohm load.
6.3.1 PRETEST
3. Measure the distortion of the receive audio at J101
or J104 on the MAC with the local volume control
set to 2.8V RMS.
1. Set TCXO modulation adjust R425 fully counterclockwise.
4. The reading should be less than 3% (typically less
than 1%).
2. Connect the power meter to J402.
6.3.2 VOLTAGE MEASUREMENTS
5. Measure receive sensitivity at J101 or J104 on the
MAC.
Apply power to the Exciter by plugging the 20pin cable from the RF Interface Board into J401.
6. The reading should be less than 0.35 µV (typically
0.25 µV).
Measure the voltages at the following pins.
7. The software programs the synthesizer for 3 MHz
above the Receive Channel.
U406, pin 1
U405, pin 1
U402, pin 1
U404, pin 7
8. Receive sensitivity should be less than 0.35 µV
(typically less than 0.30 µV).
+12V DC ±0.4V
+5V DC ±0.2V
+3.5V DC ±0.1V
+3.5V DC ±0.1V
6.3.3 PROGRAM TUNE-UP CHANNEL
9. The software programs the synthesizer for 3 MHz
below the Receive Channel.
1. Program the desired Tune-Up Channel using the
programming software.
10.Receive sensitivity should be less than 0.35 µV
(typically less than 0.30 µV).
May 1998
Part No. 001-2008-203
2. Press the space bar to key the Exciter.
6-4
ALIGNMENT AND TEST PROCEDURE
6. Press the space bar to key the Exciter.
2
1
J402
J401
20
19
7. The voltage on U403, pin 6 should be > 2.5V. Power
output should be +15 dBm ±0.5 dB.
U405
R425
8. Press the space bar to unkey the Exciter.
U402
Y401
9. The software programs the synthesizer for the
Transmit Channel.
6.3.5 TCXO FREQUENCY ADJUST
U406
1. Connect a 10 dB pad and frequency counter to J402.
2. Press the space bar to key the Exciter.
PIN 6
3. Tune TCXO Y401 for the Transmit Channel
Frequency, ± 50 Hz.
U403
4. Press the space bar to unkey the Exciter.
U404
R446
6.3.6 TRANSMIT MODULATION ADJUST
L404
1. Connect a 10 dB pad and modulation analyzer to
J402.
Figure 6-3 Exciter Alignment Points
2. Press the “FM” and “3 kHz LPF” switches of the
modulation analyzer.
3. Tune VCO helical L404 for 4.5V ±0.05V on U403,
pin 6.
3. Inject a 1 kHz sine wave at 400 mV RMS into P100,
pin 32 on the MAC.
4. Measure the Power Output of the Exciter at J402.
Reading should be +15 dBm ±0.5 dB.
4. Adjust U149 with “Up/Dn” and “PgUp/PgDn” keys
for 707 mV RMS on P100, pin 29. This waveform
should be a “clean” sine wave.
5. Press the space bar to unkey the Exciter.
NOTE: This test changes the Tx audio deviation
limit. To correct the limit, perform adjustment per
Section 6.6.5.
6.3.4 VCO TEST
1. The software programs the synthesizer for 3 MHz
above the Tune-Up Channel.
5. Press the space bar to key the Exciter.
2. Press the space bar to key the Exciter.
6. Set R446 for ±3 kHz deviation.
3. The voltage on U403, pin 6 should be < 7V. Power
output should be +15 dBm ±0.5 dB.
7. Press the space bar to unkey the Exciter.
8. Adjust U151 with “Up/Dn” and “PgUp/PgDn” keys
for a 2V P-P square wave on P100, pin 29.
NOTE: This test changes the Tx audio deviation
limit. To correct the limit, perform adjustment per
Section 6.6.5.
4. Press the space bar to unkey the Exciter.
5. The software programs the synthesizer for 3 MHz
below the Tune-Up Channel.
6-5
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
AC
VOLTMETER
DC
VOLTMETER
OSCILLOSCOPE
POWER CABLES
MODULATION ANALYZER
36-PIN RIBBON CABLE
HP 8901A
10 dB
POWER METER
50 OHM
DUMMY LOAD
HP 436A
FREQUENCY COUNTER
10 dB
RFIB
J402
2
1
J401
J201
2
1
20
19
20
19
U207
TP3
U405
R261 R264
R425
TP6
TP4
U206
Y201
U209
R282
U402
TP2
Z213
Y401
L220
TP1
U406
L224
L225
L223
TP5
C375
PIN 6
L211
U403
L206
L205
L204
L207
U404
R446
L209
C373
L404
Figure 6-4 Exciter Test Setup
May 1998
Part No. 001-2008-203
6-6
L203
L202
L201
ALIGNMENT AND TEST PROCEDURE
The adjustments in Section 6.4.2 provide for
proper matching for the output of Q501 and set a
protective limit on the drive to the final transistors.
This limit is approached only under certain unusual
operating or repair conditions. However, improper
adjustment may impair normal operation of the PA,
especially at temperature extremes.
9. Press the space bar to key the Exciter.
10.Set R425 for “best” square wave as observed on the
modulation analyzer output to the oscilloscope.
NOTE: Ensure that the oscilloscope is “DC” coupled
and the Modulation Analyzer has the 3 kHz LPF
switch set but NOT the 300 Hz HPF and 50 Hz HPF
switches set.
If Q501 or U501 are replaced, only Section 6.4.2
adjustments should be performed. No other adjustments are necessary in this case. Replacement of RF
components surrounding Q501/U501 does not justify
performing Section 6.4.2 adjustments. Replacement of
active components within the power control circuitry
of the RF Interface Board would require Section 6.4.2
adjustments.
11. Press the space bar to unkey the Exciter.
12.Connect a 10 dB pad and modulation analyzer to
J402.
13.Press the “FM” and 3 kHz LPF switches of the
modulation analyzer.
16.Press the spacebar to key the Exciter.
These adjustments are necessary only if repairs
are made and such repairs are likely to affect the sensitivity/calibration of the forward or reverse power
detectors (e.g. replacement of detector diodes CR651/
CR652 or of the entire forward/reverse power detector
assembly). Replacement of components within the
power control circuitry of the RF Interface Board are
unlikely to affect the calibration of the power control.
17.Set R446 for ±3 kHz deviation (very little adjustment should be needed).
NOTE: Replacement of Q501, Q502, Q503 or U501
does not require the adjustments in this section.
14.Inject a 1 kHz sine wave with a level of 400 mV
RMS into P100, pin 32.
15.Adjust U149 for 707 mV RMS on P100, pin 29.
This waveform should be a clean sine wave.
18.Press the spacebar to unkey the Exciter.
6.4 75W POWER AMPLIFIER ALIGNMENT
6.4.2 DRIVER TUNING AND LIMIT
ADJUSTMENTS
6.4.1 INTRODUCTION
1. Connect attenuator and power meter to A8.
The 75W PA alignment points diagram is shown
in Figures 6-5 and 6-6, and the 75W PA test setup
diagram is shown in Figure 6-7. Select the “TEST”
menu and then “PA” using the repeater programming
software.
IMPORTANT NOTE
2. Connect:
Power supply ground lead to P105
+15V DC lead to P103
+26.5V DC lead to P101
36-pin cable to J101 on the RFIB
3. Set the signal generator to +15 dBm ±0.1 dB at 870
MHz. Connect the signal generator to A9.
No PA field alignment is required. Adjustments in
Sections 6.4.2 and 6.4.3 are part of a new unit production test procedures. They should only be performed as
required on “out-of-warranty” and “field-repaired”
units. Broken seals on R116, R663 or R680 will void
the warranty! Full power control range of 25-75W is
controlled by the repeater configuration parameters
under the Edit-Setup Parameters menu selection.
4. Press the space bar to key the PA.
5. Set R116 on the RFIB for 22W ±1W (±0.2 dB).
NOTE: All cable and attenuator loss must be measured and incorporated into this adjustment.
6-7
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
R680
R663
BB B B
EE
CC
BB B B
1
2
U501
3
4
Q503
R509
B
C
B
B
E
B
Q502
A8
BB
CE
BB Q501
Figure 6-5 75W Power Amplifier Alignment Points
R170
R171
R150
R106
WO126
WO121
19
1
19
1
20
2
20
2
WO127
WO115
WO123
WO122
WO120
Figure 6-6 75W RF Interface Board Alignment Points
6. Tune C521 for maximum power.
13.Press the space bar to unkey the PA.
7. Reset R116 for 22W ±1W (±0.2 dB).
14.Set the generator to +15 dBm ±0.1 dB at 850 MHz.
8. Repeak C521.
15.Press the space bar to key the PA.
9. Press the space bar to unkey the PA.
16.Adjust R116 for 40W ±2W (±0.2 dB) only if the
power exceeds 40W.
17.Press the space bar to unkey the PA.
CRITICAL ADJUSTMENT
18.Disconnect the attenuator and power meter from
J501 and connect to Transmit Antenna Connector
A8.
Improper adjustment may impair normal PA
operation.
10.Set the generator to +15 dBm ±0.1 dB at 860 MHz.
19.Connect cable A501 to J501. Ensure the cable position is midway between the drive collector feed and
the adjacent input Wilkinson combiner traces on the
printed circuit board.
11. Press the space bar to key the PA.
12.Adjust R116 for 40W ±2W (±0.2 dB).
May 1998
Part No. 001-2008-203
6-8
ALIGNMENT AND TEST PROCEDURE
CR1
GRN
CR2
YEL
CR5
YEL
CR4
RED
CR3
RED
PROG
JACK
DS1
J1
GND
J103
A D LEVEL
J100
S1
RESET
LOCAL
ON/OFF/VOL
R680
POWER
CWID
HANG
SWITCH
MOBILE
XMIT
TEST POINT
J500
J501
GND
J502
+15V
R236
MIC
J102
SPKR
J101
EXT SPKR
J104
R663
B
B
C Q503 E
B
B
1
2
R509
POWER METER
50 OHM
DUMMY LOAD
HP 436A
U501
3
B
B
4
C Q502 E
B
B
B B
C
E
Q501
B B
40 dB
THRULINE
ATTENUATOR
Figure 6-7 75W Power Amplifier Test Setup
6-9
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
6.4.3 REFLECTED POWER ADJUST
4. Set R76 on the RFIB fully counterclockwise.
1. Remove the load cable from A8.
5. Run PC software: Text/PA.
2. Press the space bar to key the PA. NOTE: This does
not harm the PA.
6. Set the generator to +15 dBm ±0.1 dB at 860 MHz.
6.5.2 POWER INPUT ADJUST
3. Adjust Reverse Power Calibration Pot R680 for
equal voltages on W126 and W121 on the RFIB or
for equal Forward and Reverse Power.
4. Press the space bar to unkey the PA.
NOTE: All cable and attenuator loss must be measured and incorporated into this adjustment.
CRITICAL ADJUSTMENT
5. Apply “Glyptol” to R663, R680 and R116.
7. Press the space bar to key the PA.
6. Momentarily short R171 on the RFIB. The PA fan
should turn ON.
8. Adjust Forward Power Calibration Pot R663 for
175W ±0.1 dB (±4W).
7. Measure temperature detector voltage at W127 on
the RFIB. Normal output at 25°C ambient is approximately +2.1V DC.
9. Verify Output 1 is within 20% of Output 2 and
Output 3 is within 20% of Output 4.
10.Press the space bar to unkey the PA.
6.5 175W POWER AMPLIFIER ALIGNMENT
The 175W PA alignment points diagram is shown
in Figures and 6-9, and the 75W PA test setup
diagram is shown in Figure 6-10. Select the “TEST”
menu and then “PA” using the repeater programming
software.
NOTE: No alignment is required unless the driver
transistor Q502 or driver matching caps have been
replaced or critical components on the power detector
board have been replaced.
NOTE: Breaking the glyptol on R663, R680 or R76
voids the warranty on the PA.
6.5.1 PRETEST
6.5.3 PRE-DRIVER POWER LIMIT
ADJUSTMENT
1. Set a power reference of 0 dB at 160W.
2. Monitor the Transmit current and RF output level.
Use the Up Arrow key to increase the power level
until 1 dB above 175W (220W) is reached.
CAUTION
If TX current begins to increase rapidly and is not constant with time, then unkey the PA immediately and
troubleshoot.
3. Adjust power limit control R76 clockwise until
power is limited to 0.75 dB above 175W (208W).
1. Connect:
Power supply ground lead to P105
+15V DC lead to P103
+26.5V DC lead to P101
36-pin cable to J101 on the RFIB
4. Press the space bar to unkey the PA.
6.5.4 REFLECTED POWER ADJUST
2. Connect attenuator and power meter to A8, the
Transmit Antenna Connector.
1. Remove the load cable from A8.
3. Set R663 on the Forward/Reverse Power Detect
board fully counterclockwise.
2. Press the space bar to key the PA. This does not
harm the PA.
May 1998
Part No. 001-2008-203
6-10
ALIGNMENT AND TEST PROCEDURE
R663
Q704
R680
R717
R716
WO510
R730
R701
Q703
U501
Q702
R703
R702
A8
Q701
Q502
Figure 6-8 175W Power Amplifier Alignment Points
J104
R170
R171 U108
J103
R150
J102
R106
U104
WO143
J101
WO144
WO145
R76
WO121
WO126
WO115
WO124 WO123
WO125
WO122
WO147
WO127
WO120
Figure 6-9 175W RF Interface Board Alignment Points
3. Adjust Reverse Power Calibration Pot R680 for
equal voltages on W126 and W121 on the RFIB or
for equal Forward and Reverse Power.
4. Press the space bar to unkey the PA.
6. Press F4 to turn on/off fans. Both PA fans should
turn ON.
7. Measure temperature detector voltage at W127 on
the RFIB. Normal output at 25°C ambient is approximately +1V DC.
5. Apply ’glyptol’ to R663, R680 and R76.
6-11
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
CR1
GRN
CR2
YEL
CR5
YEL
CR4
RED
CR3
RED
PROG
JACK
DS1
J1
GND
J103
A D LEVEL
J100
S1
RESET
LOCAL
ON/OFF/VOL
POWER
CWID
HANG
SWITCH
MOBILE
XMIT
TEST POINT
J500
J501
GND
J502
+15V
R236
MIC
J102
SPKR
J101
EXT SPKR
J104
POWER METER
50 OHM
DUMMY LOAD
HP 436A
40 dB
THRULINE
ATTENUATOR
COMMUNICATIONS
SERVICE MONITOR
RF INPUT
Q704
R663
R680
R717
R716
WO510
R730
R701
Q703
U501
Q702
R703
R702
Q701
Figure 6-10 175W Power Amplifier Test Setup
May 1998
Part No. 001-2008-203
6-12
Q502
ALIGNMENT AND TEST PROCEDURE
6.6 FULL REPEATER ALIGNMENT
4. Press the space bar to key the repeater.
6.6.1 PERFORMANCE TEST PROGRAM
5. Check the frequency of the transmitted signal. The
frequency should be ±50 Hz of the channel
frequency.
Select the Test > Full Repeater > All Tests menu
using the repeater programming software.
6. On the Exciter, adjust the frequency with Y401
(TCXO) (see Section 6.3.5).
6.6.2 REPEATER SETUP
7. Press the space bar to unkey the repeater.
The Viking VX repeater has been pretested at the
factory; therefore, only performance tests are required
to check the repeater. Refer to test setup diagrams for
equipment and cabling diagram.
Transmitter Output Power Adjustment
1. Press the space bar to key the repeater.
Turn on the repeater power supply switch (S508)
in the IAC or engage the locking lever (see Figure
6-19).
2. Check the transmit output power. The power can be
adjusted from the computer using the cursor Up/Dn
and PgUp/PgDn keys. The test equipment should be
calibrated for ±2W.
The operating code has been programmed at the
factory. The parameters are programmed into the
MPC. If these parameters have changed or are incorrect, exit this test and reprogram the repeater.
3. Press the space bar to unkey the repeater.
6.6.4 RECEIVER TESTS/ADJUSTMENT
It may be necessary to remove the RF assembly
from the chassis and connect via extension cables for
some of the tests or adjustments.
NOTE: If this is a voting repeater, it is not equipped
with a receiver.
NOTE: All audio generators and audio voltmeters are
unbalanced unless specifically stated otherwise.
Receiver TCXO Frequency Adjustment
CRITICAL ADJUSTMENT
6.6.3 TRANSMITTER TEST/ADJUSTMENTS
The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any
circumstances try to set frequency later in any other
tests, as TCXO frequency stability then cannot be
guaranteed.
Transmit Mode
1. Press the space bar to key the repeater.
2. On the IAC the Transmit LED should turn on to
indicate the repeater is transmitting (see Figure
6-19).
1. Check the receiver injection frequency by using a
“sniffer” pickup loop, or RF probe connected to a
suitable frequency counter placed near L210 in the
Receiver (see Section 6.2.4).
3. Press the space bar to unkey the repeater.
2. Adjust Y201 (TCXO) on the Receiver to within
±50 Hz of the channel frequency.
Transmit TCXO Frequency Adjustment
CRITICAL ADJUSTMENT
Receiver Audio Distortion Measurement
The TCXO must be adjusted within 5 minutes of turning the AC power on to the repeater. Do not under any
circumstances try to set frequency later in any other
tests, as TCXO frequency stability then cannot be
guaranteed.
1. Adjust the RF generator for 100 µV into the
Receiver with a modulation tone of 1 kHz at ±3 kHz
deviation.
6-13
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
4. Set the RF generator output for 5 dB SINAD.
2. On the MAC insert test cables into J100/J103 and
connect to an AC voltmeter.
3. Adjust R237 for 0 dBm (775 mV RMS).
5. On the MAC adjust R234 so the Receiver just
squelches.
4. On the MAC connect a 16 ohm load and distortion
analyzer to J101 or J104.
6. Increase the RF generator output until the Receiver
unsquelches. Reading should be ≤ 10 dB SINAD.
5. Adjust R236 for 2.8V RMS and measure the distortion. Distortion should be < 3%.
Receiver Data Level Adjustment
1. Adjust the RF generator for 100 µV into the receiver
with a 100 Hz tone at ±1 kHz.
Receiver Hum and Noise Measurement
1. Adjust the RF generator for 100 µV into the
Receiver with a modulation tone of 1 kHz at ±3 kHz
deviation.
2. On the MAC insert test cables into J100/J103 and
connect to an AC voltmeter.
3. Adjust R235 to achieve 340 mV RMS.
2. On the MAC connect a 16-ohm load and distortion
analyzer to J101 or J104.
Local Speaker/Microphone Check
1. Adjust the RF generator for 100 µV into the receiver
with a 1 kHz tone at ±3 kHz.
3. Adjust R236 for 2.8V RMS.
4. Remove modulation from the RF generator. The
measured level must be ≤ –45 dB.
2. On the MAC plug a Speaker/Microphone into J101/
J102.
Receiver SINAD Measurement
3. Adjust R236 until the 1 kHz tone is heard.
1. Adjust the RF generator for 100 µV into the receiver
with a 1 kHz tone at ±3 kHz.
Receiver Desense Check
2. On the MAC connect a 16 ohm load and distortion
analyzer to J101 or J104.
1. Adjust the RF generator for 100 µV into the receiver
with a 1 kHz tone at ±3 kHz.
3. Adjust R236 for 2.8V RMS.
2. On the MAC connect a 16-ohm load and distortion
analyzer to J101 or J104.
4. Re-adjust RF level for 12 dB SINAD.
12 dB SINAD reading should be ≤ 0.35 µV.
3. Adjust R236 for 2.8V RMS.
Receiver Squelch Adjustment
4. Re-adjust the RF generator output for 12 dB
SINAD.
1. Adjust the RF generator for 100 µV into the receiver
with a 1 kHz tone at ±3 kHz.
5. Press the space bar to key the transmitter.
2. On the MAC connect a 16 ohm load and distortion
analyzer to J101 or J104.
6. SINAD should not degrade more than 1 dB or to no
less than 11 dB SINAD.
3. Adjust R236 for 2.8V RMS.
7. Press the space bar to unkey the transmitter.
May 1998
Part No. 001-2008-203
6-14
ALIGNMENT AND TEST PROCEDURE
Receiver Miscellaneous Tests (Optional)
Repeat Audio Level Adjustment
Several additional tests may be performed on the
Repeater Receiver as listed below:
NOTE: Audio Deviation Limit Adjustment must be
completed before this test.
•
•
•
•
•
•
•
1. Adjust the RF generator for 100 µV into the receiver
with a 1 kHz tone at ±1.5 kHz dev. (±1.2 kHz for
NPSPAC). Be sure the Modulation Analyzer LPF
switch is set to 3 kHz.
Signal Displacement Bandwidth
Adjacent Channel Rejection
Offset Channel Selectivity
Intermodulation Rejection
Spurious Rejection
Audio Response
Audio Sensitivity
2. Press the space bar to key the transmitter.
3. On the MAC adjust R237 to achieve ±1.5 kHz
(±100 Hz) transmit deviation (±1.2 kHz for
NPSPAC). Be sure the modulation analyzer LPF
switch is set to 3 kHz.
Perform the Test desired using the appropriate RF
Generators, modulation frequencies and levels, RS232 levels and test probes following the latest TIA
document measurement procedures.
4. Press the space bar to unkey the transmitter.
6.6.5 TRANSMIT AUDIO/DATA LEVEL
ADJUSTMENTS
5. Connect an AC voltmeter to J103 and P100, pin 31
(RX_VOICE).
NOTE: All audio generators and audio voltmeters are
unbalanced unless specifically stated otherwise.
6. Adjust R238 for -3 dBm (548 mV RMS).
Audio Deviation Limit Adjustment
7. Remove the RF generator from the Receiver.
1. On the MAC apply a 1 kHz tone at -3 dBm (578 mV
RMS) to P100, pin 32.
Data Level Adjustment
1. Remove VNC cards if present.
Set modulation analyzer LPF to 3 kHz.
Press the space bar to key the transmitter.
2. Insert test cables into J100/J103 and connect to an
AC voltmeter.
3. Press the space bar to key the transmitter.
4. Adjust R305 for 0 dBm (775 mV RMS).
2. Adjust U151 with the PgUp/PgDn and CurUp/Cur/
Dn keys to achieve ±1 kHz
(±100 Hz) transmit deviation.
5. Press the space bar to unkey the transmitter.
3. Press the space bar to unkey the transmitter.
6. On the MAC apply a 1 kHz tone at +7 dBm (1.73V
RMS) to P100, pin 32. (Set modulation analyzer
LPF to 3 kHz.)
Audio/Data Deviation Check
1. On the MAC apply a 1 kHz tone at +7 dBm (1.73V
RMS) to P100, pin 32. Set modulation analyzer LPF
to 3 kHz.
7. Press the space bar to key the transmitter.
8. Adjust U149 with the PgUp/PgDn and CurUp/
CurDn keys to set the maximum allowed deviation
at ±3.5 kHz (±200 Hz) (±2.5 kHz for NPSPAC).
2. Press the space bar to key the transmitter.
3. Measured deviation should be ±4.5 kHz (±200 Hz)
(±3.5 kHz NPSPAC).
9. Press the space bar to unkey the transmitter.
4. Press the space bar to unkey the transmitter.
Disconnect all cables.
10.Remove the signal from P100, pin 32.
6-15
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
CWID Level Check
Transmit Audio Distortion
1. Set modulation analyzer LPF switch to 3 kHz.
Press the space bar to key the transmitter.
1. On the modulation analyzer press:
FM
50 Hz
15 kHz
2. Deviation should be 1.5 kHz to 2.5 kHz.
3. Press the space bar to unkey the transmitter.
2. On the MAC apply -11.7 dBm at 1 kHz to
P100, pin 32.
Local Speaker/Microphone Check
3. Press the space bar to key the transmitter.
1. On the MAC plug a Speaker/Microphone into J101/
J102. Set modulation analyzer LPF switch to
3 kHz.
4. Adjust audio level to produce ±1 kHz dev.
5. On the modulation analyzer select:
2. Press the space bar to key the transmitter.
300 Hz
3 kHz
750 µs de-emphasis
3. Press the microphone PTT and say “four” loudly
into the microphone.
4. Deviation should measure ±3 to ±3.5 kHz.
(±2 to ±2.5 kHz for NPSPAC)
6. Distortion is < 2%.
LTR Modem Repeat Audio Level Adjust
5. Release the microphone PTT.
NOTE: Valid only with LTR modem option.
6. Press the space bar to unkey the transmitter.
1. Adjust the RF generator for 100 µV into the receiver
with a 1 kHz tone at ±1.5 kHz deviation (±1.2 kHz
NPSPAC). Be sure the Modulation Analyzer LPF
switch is set to 3 kHz.
Transmitter Hum and Noise Ratio (Optional)
NOTE: An HP8901A modulation analyzer is required
for this test.
2. Press the space bar to key the transmitter.
1. On the modulation analyzer press:
3. In the Transmitter adjust R305 for ±1.5 kHz
±100 Hz deviation (±1.2 kHz NPSPAC) output.
300 Hz HPF
3000 Hz LPF
FM
Pre-Display
750 µS
Avg RMS Cal
.44
dB
4. Press the space bar to unkey the transmitter.
6.6.6 VOTER AUDIO LEVEL ADJUSTMENT
NOTE: Use an unbalanced audio voltmeter.
1. Inject a 1 kHz tone at –12 dBm (194 mV RMS) into
J2, pin 17. This tone represents ±1.5 kHz deviation
in the Voter Receiver.
2. Press the space bar to key the transmitter and
measure the Hum and Noise Ratio. The reading
should be less than –45 dB.
2. On the MAC adjust R233 to obtain a level of
–6 dBm (387 mV RMS) at J100/J103.
3. Press the space bar to unkey the transmitter.
May 1998
Part No. 001-2008-203
6-16
ALIGNMENT AND TEST PROCEDURE
6.6.7 AUDIO/DATA LEVEL ADJUSTMENTS
2. Inject a 1 kHz tone from a balanced 600 ohm source,
at the level determined by the type of line used, into
TXA+ and TXA- of J2 located on the back of the
Repeater (see Figure 6-14).
NOTE: Section 6.6.5 must be completed before any of
the following adjustments can be made.
NOTE: All audio generators and audio voltmeters are
unbalanced unless specifically stated otherwise.
Leased Line/Direct Connect (default)
–12 dBm (194 mV RMS)
Voice Audio From Repeater
Microwave/T1 (optional)
–28 dBm (31 mV RMS)
1. On the MAC set S100 and S101, all Sections OFF.
3. On the MAC adjust R243 to obtain –6 dBm
(387 mV RMS) measured at J100/J103.
2. Adjust the RF generator for 100 µV modulated with
a 1 kHz tone at ±1.5 kHz deviation.
3. Connect a balanced AC voltmeter with a 600 ohm
input impedance between balanced lines RXA+ and
RXA- on J2, located on the back of the Repeater.
6.6.8 REPEATER OPERATION
4. On the MAC adjust R239 for the type of line used.
1. On the MPC set switch settings for RS-485 (new
style) operation are shown in Figure 6-12.
New HSDB Test
Leased Line/Direct Connect (default)
-12 dBm (194 mV RMS)
1
2
3
Microwave/T1 (optional)
-28 dBm (31 mV RMS)
4
ON
S3
1
2
Voice Audio To Repeater
3
4
5
6
7
1. On the MAC set S100 and S101, all Sections OFF
(see Figure 6-11).
S2
8
ON
Figure 6-12 New HSDB Switch Settings
8
7
6
5
)
ND
S(G
)
RX
S
IO
X
)
R
UD
ND
(A
)
(G
S+
SK
X
S
(F
R
XS )
+
RX
T
S
X
IO
R
)
UD
SK
(A
(F
+
+
S
S
TX
TX
4
S1
3
01
2
1
S
TX
S1
00
2. Verify that the repeater is programmed for “Stand
Alone” mode in Setup Parameters-F4 (see Section
3.3.1).
4
3
2
1
3. The repeater is now in Normal Operation mode.
Verify by the MPC front panel indicators that no
HSDB alarms have occurred (Alarm Number 10)
see Table 1-2.
ON
Old HSDB Test
ON
+
K
FS
1. On the MPC set switch settings for single-ended 5V
(old style) operation are shown in Figure 6-13.
Figure 6-11 S100 Setting
6-17
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
2. The repeater is now in Normal Operation mode.
8
7
6
5
)
ND
S(G
)
RX
S
IO
X
)
R
UD
A
ND
(
)
+
(G
S
SK
S
(F
SRX
X
+
R
TX
)
S
IO
RX
)
UD
SK
A
(
(F
+
+
S
S
TX
TX
4
S1
3
01
2
1
S1
4
00
3. Key the radio several times on the programmed
System/Group. Access should occur every time.
(Proper Tx/Rx antenna connections are assumed.)
3
2
1
ON
Alarm Test
TX
S+
ON
K
FS
1. The repeater is now in Normal Operation mode.
Figure 6-13 Old HSDB Switch Settings
2. Verify by the MPC front panel indicators that no
alarms have occurred (see Table 1-2).
2. Verify that the repeater is programmed for “Stand
Alone” mode in Setup Parameters-F4 (see Section
3.3.1).
RXA+
RXA-
Handshake Test
TXA+
1
RXS+
TXS+
TXA2
1. Program an LTR portable or mobile for the
following parameters.
RXSTXS-
Home Repeater - Same as repeater number.
Area - Same as repeater's area bit.
Home Repeater's Channel Number - Same
as repeater's channel number.
Group 1 Encode/Decode - 1
May 1998
Part No. 001-2008-203
33
J2
34
Figure 6-14 J2 Terminal Block
Figure 6-15 Battery Revert Test Setup
6-18
ALIGNMENT AND TEST PROCEDURE
BASIC BOARD MODULE
023-2000-830
FAN CONTROL
TEMP
POWER SUPPLY
Vs1
0-35V >60W
OFF
ENABLE
I
ON
B+
POWER SUPPLY
V CHGR
B-
(+)
(-)
6.7 BATTERY BACKUP TESTS
Vs2
0-40V @ 3A
ACTIVE
LOAD
6. Decrease VS1 until:
the relay engages
the LED goes out
voltage is present at the active load.
6.7.1 VISUAL CHECK
1. Make sure the heat sunk parts are not shorted to the
heat-sink.
This voltage will be 28V DC ±0.5V.
2. Verify all electrolytic capacitors are installed
correctly.
7. Set Vs1 to 26.5V DC and turn the enable line to
OFF. No voltage will be present at the active load.
3. Connect 023-2000-830 Battery Back-Up as shown
in Figure 6-15.
8. Decrease Vs1 until:
the relay disengages
the LED lights
no voltage is present at the active load.
6.7.2 BATTERY REVERT TEST
This voltage will be 19V DC ±0.5V.
1. Connect the circuit as shown in Figure 6-15.
9. With the enable line OFF measure current Is, it
should be less than 20 mA.
2. Turn the active load to current mode at 1A.
3. Turn enable to On, battery fault LED should be on.
10.Reverse the polarity of Vs1
Set to 26.5V DC
BBM Enable ON
4. Increase Vs1 until:
the relay engages
the voltage is present on the active load
the battery fault LED is off.
Reverse Battery LED will light and Is should be
less than 50 mA.
This voltage will be 22V DC ±0.5V.
11. Disconnect the test setup
5. Increase Vs1 until:
the relay disengages
the LED lights
no voltage is present at the active load.
.
This voltage will be 31VDC ±0.5V.
6-19
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
LM335
BASIC BOARD MODULE
023-2000-830
1k
FAN CONTROL
TEMP
OFF
ACTIVE
LOAD
ENABLE
B+
B-
ON
V CHGR
POWER SUPPLY
Vs2
0-40V @ 3A
(+)
(-)
Figure 6-16 Battery Charger Test Setup
6.8 BATTERY CHARGER SECTION
4. Increase the active load current to 1.8A and verify
voltage at the load is greater than 26V.
1. Connect Battery Backup Module as shown in
Figure 6-16.
NOTE: The fan control line will stay at 0V until the heat
sink is above 50°C.
2. Set the active load to 0A and set Vs2 to 40V at 3A.
3. Adjust R140 so the voltage at the active load reads
27.55V DC ±0.1V.
5. Set the active load current to zero, shut off Vs2 and
disconnect the BBM. Glyptol R140.
NOTE: The temperature sensor LM335 has to be at
22°C (room temperature).
May 1998
Part No. 001-2008-203
6-20
J105
ALIGNMENT AND TEST PROCEDURE
S101
ON
4
3
2
1
P101
S102
J103
J100
RX NET
R242 R241
A D LEVEL
R301
MOD
LEVEL
TEST POINT
SEC AUDIO
TO RNT
U149
TX
R240
GND
FSK
TO RNT
S100
SEC AUDIO
FROM RNT
ON
8
7
6
MAIN AUDIO
TO RNT
SPEAKER
R239
VOTER
AUDIO
LEVEL
NOISE
LEVEL
RX VOICE
LEVEL
TX VOICE
LEVEL
R305 R233
RX VOICE 31
TX VOICE 32
R238
J101
J104
13 MAIN AUDIO TO RNT
R237
J102
P100
RX WB AUDIO 27
RX DATA
LEVEL
R235
SPEAKER/MIC
VOTER AUDIO 25
RX AUDIO
ADJUST
R234
LOCAL MIC
3 TXS+
4 TXS-
2
1
MAIN AUDIO
FROM RNT
R236
ON/OFF/VOL
3
15 TX AUDIO +
16 TX AUDIO -
TX
VOICE
LEVEL
R244
LOCAL SPKR
1
4
R243
U151
R100
TX
DATA
LEVEL
17
5
Figure 6-17 MAC Alignment Points Diagram
6-21
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
S3
ON
S2
ON
33
12 3 4
RESET
S1
1
12 3 45 67 8
J6
12 3
J5
12 3
24 6
P1
J4
13 5
1 10
DS1
5
CR1
GRN
CR2
YEL
CR5
YEL
CR4
RED
CR3
RED
6
64
J2
7A 1
2
J1
PROGRAMMING
CONNECTOR
3 21
6
8B
COMPUTER I/O
12
J3
76800
38400
19200
9600
4800
2400
1200
13 14
Figure 6-18 Main Processor Card Alignment Points Diagram
May 1998
Part No. 001-2008-203
6-22
32
ALIGNMENT AND TEST PROCEDURE
1
8
5
8
1
8
4
5
S502
5
+15V
CR523
+15V ACC
CR524
-5V
CR501
+5V
CR503
CWID
CR502
HANG
CR505
SWITCH
CR504
MOBILE
CR500
XMIT
33 1
S501
4
5
4
1
S503
J503
CR525
1
8
S500
4
P500
J504
64 32
17
1
J505
1
J500
4
J501
P501
J502
S508
32
16
Figure 6-19 Interface Alarm Card Alignment Points Diagram
6-23
May 1998
Part No. 001-2008-203
ALIGNMENT AND TEST PROCEDURE
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May 1998
Part No. 001-2008-203
6-24
SERVICING
SECTION 7 SERVICING
7.1 INTRODUCTION
7.2 SYNTHESIZER SERVICING
7.1.1 PERIODIC CHECKS
7.2.1 INTRODUCTION
This repeater should be put on a regular maintenance schedule and an accurate performance record
maintained. Important checks are receiver sensitivity
and transmitter frequency, modulation, and power
output. It is recommended that repeater performance
be checked regularly even though periodic checks are
not specifically required by the FCC.
Synthesizer malfunctions can be caused by no
VCO output, or the VCO is unlocked. The VCO can
be unlocked due to a bad synthesizer chip, an incomplete synthesizer phase-lock loop, or because the
synthesizer chip is programmed incorrectly.
To make certain that the synthesizer chip is
receiving programming data, pins 17, 18 and 19 of the
chip should be monitored during programming. Pin 17
(Enable) will go from a high to a low level. Pin 18
(Clock) will go from low to high in narrow pulses. Pin
19 (Data) goes from high to low with wider data
pulses.
7.1.2 SURFACE-MOUNTED COMPONENTS
A large number of the components used in this
repeater are the surface-mounted type. Since these
components are relatively small in size and are
soldered directly to the PC board, care must be used
when they are replaced to prevent damage to the
component or PC board. Surface-mounted components should not be reused since they may be damaged
by the unsoldering process. For more information on
replacing surface-mounted components, refer to the
Surface-Mounted Device Handbook, Part No. 0010576-002.
When the VCO is locked, the lock detect line of
the synthesizer pin 2 is high with very narrow negative-going pulses. These pulses become wider when
the VCO is out of lock. When this unlock condition
exists either in the Exciter VCO or the Receiver VCO,
it is relayed by the RF Interface board and is detected
by the MPC via the RF Data lines. The MPC then
does not allow the transmitter to key and the receiver
cannot unsquelch.
7.1.3 SCHEMATIC DIAGRAMS AND
COMPONENT LAYOUTS
When the VCO is unlocked, the fR and fV inputs
to the phase detector are not in phase (refer to Sections
5.1.12 and 5.2.5). The phase detector in the synthesizer then causes the VCO control voltage to go to the
high or low end of its operating range (0 or 9V). This
in turn causes the VCO to oscillate at the high or low
end of its frequency range.
Schematic diagrams and component layouts of
the PC boards used in this repeater are located in
Section 9. A component locator guide is also provided
for both the schematic and board layouts to aid in
component location.
7.1.4 REPLACEMENT PARTS LIST
As shown in Figures 5-1 and 5-4, a loop is
formed by the VCO, buffer, frequency input (FIN) and
the phase detector output (PD OUT). Therefore, if any
of these components begin to malfunction, improper
signals appear throughout the loop. However, correct
operation of the counters can still be verified by
measuring the input and output frequencies to check
the divide number.
A replacement parts list containing all the parts
used in this repeater is located in Section 8. Parts are
listed alpha numerically according to designator. For
information on ordering parts, refer to Section 1.9.
7.1.5 TCXO MODULES NOT SERVICEABLE
Transmit or Receive TCXOs are not field
serviceable because if a part is changed, a factory
recalibration must be performed to ensure that it stays
within its ±1 PPM tolerance.
Proceed as follows to check the input and output
signal of the synthesizer modules to determine if they
are operating properly.
7-1
May 1998
Part No. 001-2008-203
SERVICING
7.2.2 TCXO MODULE
Modulus Control Signal
Check the signal at TCXO, pin 5. It should be
17.5 MHz for Y201 and Y401 at a level of approximately 3V P-P. If the TCXO is defective, it is not
serviceable and must be replaced with a new unit as
described in Section 7.1.5.
1. The frequency of the modulus control signal on
TEST 1, pin 9 should be equal to the N counter
output frequency (either in or out of lock). When the
VCO is in lock, this frequency should be 12.5 kHz.
2. The duty cycle of the modulus control signal determines the divide number of the prescaler. The duty
cycle (T1 ÷ T2) should be as follows:
Measure the signal at pin 20 (Ref In) of the
synthesizer chip. It will be approximately 1V P-P. If
the signal is low here, the TCXO buffer circuit may be
defective.
T1 ÷ T2 = A Cntr Div No ÷ N Cntr Div No
T2 = 80 µs when locked.
7.2.3 VOLTAGE CONTROLLED OSCILLATOR
(VCO)
Check for VCO output signal with a high impedance RF voltmeter. If there is no output signal, or if the
frequency is greatly off, the VCO is defective.
0V
Next, monitor the signal level at pin 11 (F In) of
the synthesizer chip. If the signal is less than
100 mV P-P, the VCO buffer is defective.
T1
T2
10us/DIV 2V/DIV
Lock Detector
Figure 7-2 Modulus Control Waveform
When the VCO is locked on frequency, the waveform at pin 2 (Lock Det) should be as follows. When
the VCO is unlocked, the negative-going pulses
should be much wider than those shown in Figure 7-1.
If the lock detect circuit is operating properly, check
prescaler input pin 11 (F In).
If the modulus control signal is not correct, the
synthesizer may be defective or the logic may not be
programming the correct divide number.
7.2.4 INTERNAL PRESCALER
The operation of the N and A counters can be
observed by monitoring pins 16 and 19. Pin 16 (fV)
equals fin ÷ (64N+A) = 12.5 kHz if the synthesizer is
locked. Pin 9 is the modulus control signal.
Checking Prescaler Divide Number
The prescaler divide number can be checked by
measuring the input and output frequencies. The prescaler divide number can be calculated as follows. (A
and N counter divide numbers are calculated as
described in Section 7.2.5.)
Prescaler Divide Number =
64 + (A Cntr Div No ÷ N Cntr Div No)
0V
Example: Channel 300 (receive)
50ns
Prescaler Div No = 64 + (45 ÷ 950) = 64.0474
80us
10us/DIV 2V/DIV
Figure 7-1 Lock Detect Waveform
May 1998
Part No. 001-2008-203
7-2
SERVICING
Measure the prescaler input frequency at fin, pin
11. Then measure the output frequency at TEST 2, pin
13 and calculate the divide number. If the VCO is not
locked on frequency, the divide number should still be
correct. The measured frequencies may not be exactly
as calculated due to counter accuracy and resolution
limitations.
Example: Channel 300 (transmit)
NOTE: The counter should be connected to a high
stability reference oscillator.
To isolate a receiver problem to a defective
section, start by checking the DC voltages shown in
Section 5.5.6 and on the schematic diagram (Section
9). If that does not indicate the problem, perform the
performance tests in Section 6.2 to isolate the problem.
If the synthesizer is out of lock, the receiver is also
nonfunctional because the first injection and IF signals
will be incorrect.
A Cntr Div No = (858.4875 ÷ .0125) – (1073 x 64)
= 68,679 – 68,672
=7
7.3 RECEIVER SERVICING
Example: Channel 300, VCO locked on frequency
760.5375 MHz (pin 11) ÷ 11.8746 (pin 13) = 64.0474
7.4 TRANSMITTER SERVICING
7.2.5 CALCULATING “N” AND “A” COUNTER
DIVIDE NUMBERS
To isolate a transmitter problem to a defective
section, start by checking the DC voltages shown in
Sections 5.5.4 and 5.5.5 and on the schematic diagram
(Section 9). If that does not indicate the problem,
perform the performance tests in Sections 6.3, 6.4 and
6.5 to isolate the problem. If the synthesizer is out of
lock, the exciter is also nonfunctional because the software will not allow the repeater to transmit.
“N” Counter
N Counter Divide Number =
Integer (VCO Freq. (MHz) ÷ 0.8)
Example: Channel 300 (receive)
7.5 POWER SUPPLY SERVICING
VCO freq = 813.4875 - 52.95 = 760.5375 MHz
Example: Channel 300 (transmit)
The power supply is a switch mode type with
very high voltages. It is highly recommended that the
power supply be returned to the factory for servicing
(see Section 1.8). A parts list, schematic and component layout are provided for those customers that
desire to do their own repairs (see Sections 8 and 9).
N Cntr Div No = 858.4875 ÷ 0.8 = 1073.1094
7.6 CHIP COMPONENT IDENTIFICATION
Integer (whole no.) of 1073.1094 = 1073
7.6.1 CERAMIC CHIP CAPACITORS
“A” Counter
A Counter Divide Number =
(VCO freq (MHz) ÷ .0125) – (N Cntr Div No x 64)
Ceramic chip capacitors (510-36xx-xxx) are identified using either an American or Japanese EIA standard. The values for both standards are shown in
Table 7-1.
Example: Channel 300 (receive)
American EIA Standard
A Cntr Div No = (760.5375 ÷ .0125) – (950 x 64)
= 60,843 – 60,800
= 43
Uses a single letter or number to indicate the
value, and the color of this letter or number to indicate
the multiplier.
N Cntr Div No = 760.5375 ÷ 0.8 = 950.67188
Integer (whole no.) of 950.67188 = 950
7-3
May 1998
Part No. 001-2008-203
SERVICING
AC FAIL
+28V
GND
+5V
+15V
-5V
A
2
1
10
4
7
3
5
11
8
6
12
9
B
C
GND
GND
+15V
THERMAL
SENSE
ON/OFF
Figure 7-3 Power Supply Rear View
B-
B+
TEMP
REVERSE
BATTERY
CHARGER
ACTIVE
SWITCH
CHARGER
ON
EARTH
GROUND
BATTERY
FAULT
LINE
NEUTRAL
Figure 7-4 Power Supply Front View
May 1998
Part No. 001-2008-203
7-4
SERVICING
used to identify ±5% and ±10% resistors, and a 4-digit
number is used to identify ±1% resistors.
Japanese EIA Standard
Uses a letter to indicate the value followed by a
number to indicate the multiplier.
The 3-digit number used to identify ±5% and
±10% resistors corresponds to the last 3-digits of the
EFJohnson part number. This number is derived as
shown.
Example: 15 pF capacitor
American - Single Black “E”
Japanese - “E1”
Example:
The Japanese EIA Standard may also utilize a bar
to indicate the temperature coefficient.
273
339
Example: A2 - 100 pF NPO
Some resistors with a ±1% tolerance are identified by a 4-digit number and others may not have a
marking. When identified with a 4-digit number, the
first three digits are the value and the fourth is the
multiplier.
XX = NPO
XX = N150
XX = N220
XX = N330
XX = N470
XX = N750
27k ohm
3.3 ohm
Example: 5761
|XX = X7R
7.6.2 TANTALUM CHIP CAPACITORS
5.76k ohm
X
Tantalum chip capacitor (510-26xx-xxx) identification varies with vendor and physical size. The positive (+) end is usually indicated by a colored board or
beveled edge. The value and voltage may be indicated
by printing on the capacitor or by using a special code.
Value in ohms
X
X
Multiplier
0=0
1 = 10
2 = 100
3 = 1k
7.6.3 CHIP INDUCTORS
4 = 10k
5 = 100k
Three colored dots are used to indicate the value
of chip inductors (542-9000-xxx). The two dots on the
left side indicate the first and second digits of the
value in nano-Henries, and the single dot on the right
side indicates the multiplier (see Table 7-2).
6 = 1M
7 = 10M
8 = 0.01
9 = 0.1
Figure 7-5 3-Digit Resistor
Example: Dots - Brown-Black-Red
10 nH x 100 = 1000 nH (1.0 µH)
The last three digits of the part number are also
the value and multiplier. The multiplier digits are
shown in Table 7-2.
7.6.4 CHIP RESISTORS
The value of chip resistors is indicated by a
number printed on the resistor. A 3-digit number is
7-5
May 1998
Part No. 001-2008-203
SERVICING
Table 7-1 Ceramic Chip Cap Identification
American EIA Standard
Japanese EIA Standard
First Letter/
Number
Value (pF)
First Letter/
Number
Value (pF)
A
B
C
D
E
H
I
J
K
L
N
O
R
S
T
V
W
X
Y
Z
3
4
7
9
10
11
12
13
15
16
18
20
22
24
27
30
33
36
39
43
47
51
56
62
68
75
82
91
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
X
Y
Z
1.0
1.1
1.2
1.3
1.5
1.6
1.8
2.0
2.2
2.4
2.7
3.0
3.3
3.6
3.9
4.3
4.7
5.1
5.6
6.2
6.8
7.5
8.2
9.1
Color
Multiplier
Second
Number
Multiplier
Orange
Black
Green
Blue
Violet
Red
0.1
1
10
100
1000
10,000
0
1
2
3
4
5
7.7 BERYLLIUM PRODUCT WARNING
Q501, Q502, Q503, R504, R505 and R685 in the
Power Amplifier contain Beryllium (BeO). Inhalation
of dust or fumes may cause serious chronic lung
disease. Refer to the Material Safety Data Sheets for
further details.
7.8 GRAFOIL REPLACEMENT PROCEDURE
When replacing a device that uses Grafoil for the
thermal interface, the Grafoil must be replaced. The
old Grafoil must be completely removed from the
heatsink. To avoid scuffing the heatsink a plastic
scraper (e.g. tuning tool) should be used to remove the
old Grafoil.
Table 7-2 Chip Inductor Identification
Color
Black
Brown
Red
Orange
Yellow
Green
Blue
Violet
Gray
White
1
10
100
1000
10,000
100,000
7.6.5 CHIP TRANSISTORS AND DIODES
Surface mounted transistors and diodes are identified by a special number that is shown in a table on
page 9-1.
May 1998
Part No. 001-2008-203
7-6
1st Digit
2nd Digit
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
Multiplier
(Last PN Digit)
1 (7)
10 (8)
100 (9)
1000 (0)
10,000 (1)
100,000 (2)
------0.1 (6)
PARTS LIST
SECTION 8
PARTS LIST
Receiver/Transmitter Module
Ref No.
Description
Receiver Board
Part No.
Ref No.
800 MHZ LTR 75W REPEATER
Part No. 242-2008-232
800 MHZ LTR 175W REPEATER
Part No. 242-2008-234
A 003
75W PA/RFIB module assembly
(see separate listing on page 8-7)
175W PA/RFIB module assembly
(see separate listing on page 8-10)
A 006 Rx/Tx module assembly
(see separate listing below)
A 010 Power supply
(see separate listing on page 8-18)
HW001 6-32 machine panhead
MP033 PA hold down bracket
Part No.
TRANSCEIVER MECHANICAL
Part No. 023-2000-205
CH252
EP252
HW272
HW273
MP253
023-2008-942
023-2008-934
Transceiver housing
0.093 OD RF shield gasket
6-32 pan torx ZPS
6-32 machine panhead ZPS
Transceiver deck cover
015-0902-010
574-3002-036
575-0006-010
575-1606-016
015-0902-015
800 MHZ RECEIVER BOARD
Part No. 023-2008-200
023-2008-832
A 006
A 201
A 203
800 MHz VCO
(see separate listing on page 8-5)
RF input coax
Receiver board top shield
023-2000-161
023-2000-199
C 201
C 202
C 203
C 204
C 205
C 206
C 207
C 208
C 209
C 210
C 211
C 212
C 213
C 214
C 215
C 216
C 217
C 218
C 219
C 220
C 221
C 222
C 231
C 232
C 233
C 234
C 235
6.8 pF ±5% NPO 1206 chip
6.2 pF ±5% NPO 1206 chip
4.7 µF 16V tantalum smd
56 pF ±5% NPO 1206 chip
6.8 pF ±5% NPO 1206 chip
56 pF ±5% NPO 1206 chip
6.2 pF ±5% NPO 1206 chip
24 pF ±5% NPO 1206 chip
10 pF ±5% NPO 1206 chip
10 pF ±5% NPO 1206 chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
4.7 µF 16V tantalum smd
10 pF ±5% NPO 1206 chip
6.8 pF ±5% NPO 1206 chip
3.9 pF ±5% NPO 1206 chip
.1 µF ±10% X7R 1210
.001 µF ±5% NPO 1206 chip
.1 µF ±10% X7R 1210
.001 µF ±5% NPO 1206 chip
.1 µF ±10% X7R 1210
120 pF ±5% NPO 1206 chip
100 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
220 pF ±5% NPO 1206 chip
510-3602-689
510-3602-629
510-2625-479
510-3602-560
510-3602-689
510-3602-560
510-3602-629
510-3602-240
510-3602-100
510-3602-100
510-3606-103
510-3606-103
510-2625-479
510-3602-100
510-3602-689
510-3602-399
510-3607-104
510-3602-102
510-3606-104
510-3602-102
510-3606-104
510-3602-121
510-3602-101
510-2626-479
510-3606-103
510-3606-103
510-3602-221
023-2000-800
575-1606-012
017-2210-032
PA001 Main Processor Card assembly** 023-2000-310
(see separate listing on page 8-26)
PA002 Main Audio Card assembly**
023-2000-320
(see separate listing on page 8-28)
PA003 Interface Alarm Card assembly** 023-2000-350
(see separate listing on page 8-34)
PA004 Repeater enclosure assembly
023-2000-200
(see separate listing on page 8-17)
W 013 AC power cord 6’ 7"
597-1001-013
** Requires Application Engineering authorization to
purchase.
RECEIVER/TRANSMITTER MODULE
Part No. 023-2008-832
PA002 Transceiver mechanical
023-2000-205
(see separate listing which follows)
PA004 800 MHz Receiver
023-2008-200
(see separate listing which follows)
PA005 800 MHz Exciter
023-2008-400
(see separate listing on page 8-5)
HW001 5/8-24 x 0.094 hex nut NPB
560-9079-028
HW002 5/8 x 0.02 int lockwasher CPS
596-9119-028
HW249 10-32 mach panhead phil ZPS
575-1610-020
HW250 #10 flat washer ZPS
596-1410-016
MP200 Transceiver pad
Description
017-2210-105
8-1
023-2008-800
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Receiver Board (Cont’d)
Ref No.
C 236
C 237
C 238
C 240
C 251
C 252
C 253
C 254
C 255
C 256
C 257
C 258
C 259
C 260
C 261
C 262
C 263
C 264
C 266
C 267
C 268
C 269
C 270
C 272
C 273
C 274
C 275
C 276
C 277
C 278
C 279
C 280
C 281
C 282
C 284
C 285
C 286
C 287
C 288
C 289
C 290
C 291
C 292
C 293
C 294
Description
220 pF ±5% NPO 1206 chip
5.6 pF ±5% NPO 1206
390 pF ±5% NPO 1206
4.7 µF 20V tantalum smd
.01 µF ±10% X7R 1206 chip
.001 µF ±5% NPO 1206 chip
.01 µF ±10% X7R 1206 chip
100 pF ±5% NPO 1206 chip
.1 µF ±10% X7R 1210
.1 µF ±10% X7R 1210
.1 µF ±10% X7R 1210
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
3.3 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
5.6 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
39 pF ±5% NPO 1206 chip
1.5 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
2.4 pF ±5% NPO 1206 chip
6.8 pF ±5% NPO 1206 chip
4.3 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
12 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
27 pF ±5% NPO 1206 chip
1.5 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
1.5 µF 25V tantalum smd
10 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
1.5 µF 25V tantalum smd
39 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
510-3602-221
510-3602-569
510-3602-391
510-2626-479
510-3606-103
510-3602-102
510-3606-103
510-3602-101
510-3607-104
510-3607-104
510-3607-104
510-3602-270
510-3602-270
510-3602-270
510-3602-339
510-3602-270
510-3602-569
510-3602-270
510-2626-479
510-3602-390
510-3602-159
510-3602-270
510-3602-390
510-3602-270
510-3602-270
510-3602-270
510-3602-249
510-3602-689
510-3602-439
510-3602-270
510-2626-479
510-3602-120
510-2626-479
510-3602-270
510-3602-159
510-3602-102
510-3602-102
510-2627-159
510-3602-100
510-2626-479
510-3602-102
510-3602-102
510-2627-159
510-3602-390
510-2626-479
C 295
C 296
C 297
C 298
C 299
C 300
C 301
C 302
C 303
C 304
C 307
C 308
C 309
C 310
C 311
C 312
C 315
C 316
C 317
C 318
C 319
C 320
C 321
C 323
C 325
C 326
C 328
C 330
C 331
C 332
C 333
C 334
C 335
C 336
C 337
C 338
C 356
C 357
C 358
C 359
C 362
C 363
C 364
C 365
C 366
8-2
Description
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
1.5 µF 25V tantalum smd
4.7 µF 20V tantalum smd
4.7 µF 20V tantalum smd
.001 µF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
.1 µF ±10% X7R 1206
39 pF ±5% NPO 1206 chip
100 pF ±5% NPO 1206
4.7 µF 20V tantalum smd
1 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.01 µF ±10% X7R 1206
.001 µF ±5% NPO 1206 chip
.001 µF ±10% X7R 1206
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
100 pF ±5% NPO 1206 chip
3 pF ±5% NPO 1206 chip
820 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
56 pF ±5% NPO 1206 chip
.01 µF ±10% X7R 1206
2 pF ±5% NPO 1206 chip
1.5 pF ±5% NPO 1206 chip
3.9 pF ±5% NPO 1206 chip
2.4 pF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
.001 µF ±5% NPO 1206 chip
1.5 µF 25V tantalum smd
4.7 µF 20V tantalum smd
.001 µF ±5% NPO 1206 chip
Part No.
510-3602-102
510-3602-102
510-2627-159
510-2626-479
510-2626-479
510-3602-102
510-3602-390
510-3602-270
510-3606-104
510-3602-390
510-3602-101
510-2626-479
510-3602-109
510-3602-270
510-3602-102
510-3602-102
510-3602-102
510-3606-103
510-3602-102
510-3606-102
510-3602-102
510-3602-102
510-3602-102
510-3602-102
510-3602-101
510-3602-309
510-3602-821
510-3602-270
510-3602-270
510-3602-270
510-3602-270
510-3602-270
510-3602-270
510-2626-479
510-3602-560
510-3606-103
510-3602-209
510-3602-159
510-3602-399
510-3602-249
510-2626-479
510-3602-102
510-2627-159
510-2626-479
510-3602-102
PARTS LIST
Receiver Board (Cont’d)
Ref No.
Description
Part No.
C 367
C 373
C 374
C 375
C 376
27 pF ±5% NPO 1206 chip
1.5-15 pF ceramic smd
4.7 pF ±5% NPO 1206 chip
1.5-15 pF ceramic smd
4.7 pF ±5% NPO 1206 chip
510-3602-270
512-1602-001
510-3602-479
512-1602-001
510-3602-479
CH200
CH201
CH202
CH203
3-cavity helical front end
3-cavity helical front end
2-cavity helical front end
1-cavity helical front end
015-0901-038
015-0901-038
015-0901-028
015-0901-010
CR201
CR202
CR203
CR204
Hot carrier diode SOT-23
Switching diode SOT-23
Switching diode SOT-23
Si 9.1V zener SOT-23
523-1504-016
523-1504-002
523-1504-002
523-2016-919
EP200
EP201
EP202
EP203
EP204
EP205
EP206
Crystal pin cer insulator mini
Ferrite bead smd 1206
Ferrite bead smd 1206
Ferrite bead smd 1206
Ferrite bead smd 1206
Ferrite bead smd 1206
Ferrite bead smd 1206
010-0345-280
517-2503-002
517-2503-010
517-2503-001
517-2503-010
517-2503-001
517-2503-002
HW200
HW201
HW202
HW203
HW204
HW205
10-32 hex set screw NPB
10-32 hex set screw NPB
Tension lock nut CPS
6-32 panhead Torx ZPS
4-40 panhead slot nylon
Polarizing key box cnt
575-9059-032
575-9059-024
560-1810-022
575-0006-008
575-4504-008
515-7109-010
J 201
20-pin right angle header
515-9031-375
L 201
L 202
L 203
L 204
L 205
L 206
L 207
L 209
L 210
L 211
L 212
L 213
Helical coil
2.25T helical coil
Helical coil
Helical coil
2.25T helical coil
Helical coil
0.9 mH variable inductor 7mm
0.9 mH variable inductor 7mm
1.5T coil 22 AWG
0.9 mH variable inductor 7mm
1.5T coil 22 AWG
.82 mH inductor smd
016-2186-201
016-2186-205
016-2186-201
016-2186-201
016-2186-205
016-2186-201
542-1012-008
542-1012-008
542-0010-015
542-1012-008
542-0010-015
542-9001-828
Ref No.
8-3
Description
Part No.
L 214
L 215
L 216
L 218
L 219
L 220
L 221
L 222
L 223
L 224
L 225
L 226
L 227
L 228
L 229
.1 mH inductor smd
.1 mH inductor smd
.1 mH inductor smd
.1 mH inductor smd
.018 mH inductor smd
2 3/8 turn helical coil
3T 22 AWG 0.05 ID smd air
2T 22 AWG 0.05 ID smd air
Helical coil
Helical coil
0.9 mH variable inductor 7mm
3T 22 AWG 0.05 ID smd air
3T 22 AWG 0.05 ID smd air
3T 22 AWG 0.05 ID smd air
.82 mH inductor smd
542-9001-108
542-9001-108
542-9001-108
542-9001-108
542-9001-187
016-2186-254
542-0015-003
542-0015-002
016-2186-201
016-2186-201
542-1012-008
542-0015-003
542-0015-003
542-0015-003
542-9001-828
MP200
MP201
MP203
MP204
Helical coil form
Helical coil form
Damped washer 0.125
Bottom shield
013-1627-100
013-1627-110
018-1132-152
017-2210-101
PC200 PC board
035-2008-200
Q 201
Q 202
Q 205
Q 208
Q 209
Q 210
Q 211
Q 214
Q 215
Q 216
Q 217
Q 218
NPN UHF low noise SOT-23
Si NPN RF amp SOT-23
Si NPN amp
NPN UHF low noise SOT-23
NPN UHF low noise SOT-23
Si NPN amp SOT-23
Si NPN amp SOT-23
NPN UHF low noise SOT-23
NPN UHF low noise SOT-23
NPN .2-2 GHz SO-8 amp
NPN 750 mW UHF/800 MHz
Si PNP low noise SOT-23
576-0003-636
576-0003-602
576-0003-658
576-0003-636
576-0003-636
576-0003-658
576-0003-658
576-0003-636
576-0003-636
576-0003-604
576-0004-098
576-0003-657
R 201
R 203
R 204
R 208
R 209
R 211
R 212
R 213
R 214
10k ohm ±5% 1206 smd
62 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1.8k ohm ±5% 1206 smd
680 ohm ±5% 1206 smd
51 ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
5.1k ohm ±5% 1206 smd
51k ohm ±5% 1206 smd
569-0115-103
569-0115-620
569-0115-103
569-0115-182
569-0115-681
569-0115-510
569-0115-104
569-0115-512
569-0115-513
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Receiver Board (Cont’d)
Ref No.
R 215
R 227
R 228
R 229
R 230
R 231
R 232
R 247
R 248
R 249
R 250
R 251
R 252
R 253
R 254
R 255
R 256
R 257
R 258
R 259
R 260
R 261
R 262
R 263
R 264
R 265
R 266
R 267
R 268
R 269
R 270
R 271
R 272
R 273
R 274
R 275
R 276
R 277
R 278
R 279
R 280
R 282
R 283
R 290
R 291
Description
1.8k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
10 ohm ±5% 1206 smd
270 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
3.3k ohm ±5% 1206 smd
270 ohm ±5% 1206 smd
3.3k ohm ±5% 1206 smd
330k ohm ±5% 1206 smd
6.8k ohm ±5% 1206 smd
330k ohm ±5% 1206 smd
27k ohm ±5% 1206 smd
20k ohm ±5% 1206 smd
470 ohm ±5% 1206 smd
150 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
Zero ohm ±10% 1206 smd
5k ohm single turn trimmer
7.5k ohm ±5% 1206 smd
120k ohm ±5% 1206 smd
5k ohm single turn trimmer
1.8k ohm ±5% 1206 smd
470 ohm ±5% 1206 smd
294 ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
910 ohm ±5% 1206 smd
240 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
10 ohm ±5% 1206 smd
6.8k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
150 ohm ±5% 1206 smd
1.6k ohm ±5% 1206 smd
1.6k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
5k ohm single turn trimmer
150 ohm ±5% 1206 smd
1.5k ohm ±5% 1206 smd
1.3k ohm ±5% 1206 smd
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
569-0115-182
569-0115-103
569-0115-102
569-0115-100
569-0115-271
569-0115-103
569-0115-103
569-0115-222
569-0115-272
569-0115-332
569-0115-271
569-0115-332
569-0115-334
569-0115-682
569-0115-334
569-0115-273
569-0115-203
569-0115-471
569-0115-151
569-0115-103
569-0115-001
562-0112-502
569-0115-752
569-0115-124
562-0112-502
569-0115-182
569-0115-471
569-0111-246
569-0111-301
569-0115-102
569-0115-102
569-0115-911
569-0115-241
569-0115-101
569-0115-100
569-0115-682
569-0115-473
569-0115-151
569-0115-162
569-0115-162
569-0115-104
562-0112-502
569-0115-151
569-0115-152
569-0115-132
R 292
R 293
R 294
R 295
R 296
R 297
R 299
R 300
R 301
R 302
R 303
R 304
R 306
R 308
R 309
R 310
R 311
R 312
R 313
R 314
R 315
R 319
R 320
R 322
R 323
8-4
Description
75 ohm ±5% 1206 smd
51 ohm ±5% 1206 smd
10 ohm ±5% 1206 smd
470 ohm ±5% 1206 smd
1.8k ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
36 ohm ±5% 1206 smd
36 ohm ±5% 1206 smd
220 ohm ±5% 1206 smd
220 ohm ±5% 1206 smd
43 ohm ±5% 1206 smd
240 ohm ±5% 1206 smd
51 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
12.1k ohm ±1% 1206 smd
4.99k ohm ±1% 1206 smd
4.3k ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
220 ohm ±5% 1206 smd
220 ohm ±5% 1206 smd
270 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
560 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
Part No.
569-0115-750
569-0115-510
569-0115-100
569-0115-471
569-0115-182
569-0115-101
569-0115-360
569-0115-360
569-0115-221
569-0115-221
569-0115-430
569-0115-241
569-0115-510
569-0115-220
569-0111-409
569-0111-368
569-0115-432
569-0115-101
569-0115-221
569-0115-221
569-0115-271
569-0115-103
569-0115-103
569-0115-561
569-0115-102
RT202 1k ohm ±5% thermistor chip
569-3013-002
TP001
TP003
TP004
TP005
TP006
Red vertical tip jack 0.08
Red vertical tip jack 0.08
Red vertical tip jack 0.08
Red vertical tip jack 0.08
Red vertical tip jack 0.08
105-2202-211
105-2202-211
105-2202-211
105-2202-211
105-2202-211
U 201
U 202
U 203
U 204
U 206
U 207
U 208
U 209
U 210
Mixer LRMS-2H
FM IF MC3371D SO-16
Dual op amp SOIC MC33178
Op amp SO-8 MC33172D
+12V regulator 78L12 SO-8
+12V regulator 78L12 SO-8
+5V regulator 78L05 SO-8
Synthesizer MC145190F SOIC
+12V regulator 78L12 SO-8
544-0007-013
544-2002-031
544-2019-018
544-2019-017
544-2603-032
544-2603-032
544-2603-039
544-3954-026
544-2603-032
Y 201
17.5 MHz crystal 1 PPM
518-7117-500
PARTS LIST
Exciter Board
Ref No.
Z 201
Z 203
Z 205
Z 213
Description
52.95 MHz 4-pole 15 kHz BW
52.95 MHz 4-pole 15 kHz BW
450 kHz cer filter 15 kHz BW
455 kHz var inductor w/cap
Part No.
Ref No.
C 417
C 418
C 419
C 420
C 421
C 422
C 423
C 424
C 425
C 426
C 428
C 429
C 430
C 431
C 432
C 433
C 434
C 441
C 442
C 443
C 444
C 445
C 446
C 447
C 448
C 449
C 450
C 451
C 453
C 454
C 455
C 457
C 458
C 459
C 460
C 461
C 462
C 463
C 464
C 465
C 466
C 467
C 469
C 470
C 471
532-0009-009
532-0009-009
532-2006-032
542-1012-010
RECEIVE VCO 800 MHZ
Part No. 023-2008-800
C 803
C 804
C 805
C 806
C 807
C 808
C 809
C 810
C 811
C 812
C 813
1 pF 150V chip
2.7 pF 150V chip
.47 µF 16V tantalum smd
4.7 µF 10V tantalum smd
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
15 µF 20V tantalum smd
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
4.7 pF 150V chip
6.8 pF 150V chip
510-3656-109
510-3656-279
510-2625-478
510-2624-479
510-3601-270
510-3601-270
510-2626-150
510-3601-270
510-3601-270
510-3656-479
510-3656-689
CR802 Varactor
523-1504-915
L 803
L 804
L 805
542-9001-397
542-9001-397
542-9001-397
.039 µH inductor smd
.039 mH inductor smd
.039 mH inductor smd
PC800 PC board
035-2008-800
Q 801
Q 802
Si NPN gen purp switch/amp
NPN UHF low noise SOT-23
576-0001-300
576-0003-636
R 801
R 802
R 803
R 804
R 805
R 806
R 807
10 ohm ±5% 0805 chip
3.6k ohm ±5% 0805 chip
10 ohm ±5% 0805 chip
4.7k ohm ±5% 0805 chip
5.1k ohm ±5% 0805 chip
6.2k ohm ±5% 0805 chip
180 ohm ±5% 0805 smd
569-0105-100
569-0105-362
569-0105-100
569-0105-472
569-0105-512
569-0105-622
569-0115-181
EXCITER BOARD
Part No. 023-2008-400
A 007
C 409
C 410
C 416
800 MHz VCO
(see separate listing on page 8-7)
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.1 µF ±10% X7R 1210
023-2008-850
510-3606-103
510-3606-103
510-3607-104
8-5
Description
Part No.
.01 µF ±10% X7R 1206 chip
.001 µF ±5% NPO 1206 chip
.01 µF ±10% X7R chip
5.6 pF ±5% NPO 1206 chip
4.7 µF 16V tantalum smd
.1 µF ±10% X7R 1210
100 pF ±5% NPO 1206 chip
.1 µF ±10% X7R 1210
.1 µF ±10% X7R 1210
4.7 µF 16V tantalum smd
4.7 µF 16V tantalum smd
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
2 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
1 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
1 µF 16V tantalum smd
27 pF ±5% NPO 1206 chip
5.6 pF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
5.6 pF ±5% NPO 1206 chip
820 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
15 pF ±5% NPO 1206 chip
15 pF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
15 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
15 µF 20V tantalum smd
.01 µF ±10% X7R chip
27 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
1.5 µF 25V tantalum smd
4.7 µF 20V tantalum smd
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
510-3606-103
510-3602-102
510-3606-103
510-3602-569
510-2625-479
510-3607-104
510-3602-101
510-3607-104
510-3607-104
510-2625-479
510-2625-479
510-3602-270
510-3602-270
510-3602-270
510-3602-270
510-3602-209
510-3602-270
510-3602-109
510-3602-270
510-3602-270
510-3602-270
510-3602-270
510-3602-390
510-2625-109
510-3602-270
510-3602-569
510-3602-390
510-3602-569
510-3602-821
510-3602-270
510-3602-102
510-3602-390
510-3602-150
510-3602-150
510-3602-390
510-3602-150
510-3602-102
510-2633-150
510-3606-103
510-3602-270
510-3602-102
510-2627-159
510-2626-479
510-3602-102
510-3602-102
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Exciter Board (Cont’d)
Ref No.
C 472
C 474
C 475
C 476
C 479
C 480
C 481
C 482
C 483
C 484
C 485
C 496
C 497
C 498
C 499
Description
1.5 µF 25V tantalum smd
4.7 µF 20V tantalum smd
.001 µF ±5% NPO 1206 chip
4.7 µF 20V tantalum smd
27 pF ±5% NPO 1206 chip
39 pF ±5% NPO 1206 chip
1 µF 16V tantalum smd
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
15 µF 20V tantalum smd
100 pF ±5% NPO 1206 chip
2.7 pF ±5% NPO 1206 chip
27 pF ±5% NPO 1206 chip
Part No.
510-2627-159
510-2626-479
510-3602-102
510-2626-479
510-3602-270
510-3602-390
510-2625-109
510-3602-270
510-3602-270
510-3602-270
510-3602-270
510-2626-150
510-3602-101
510-3602-279
510-3602-270
CH400 Single helical cavity front end
015-0901-010
CR401 Si 9.1V zener SOT-23
523-2016-919
EP400 Helical core form 1.25
013-1627-104
HW400
HW401
HW402
HW403
HW404
10-32 hex set screw NPB
Tension lock nut CPS
6-32 pan torx ZPS
4-40 panhead slot nylon screw
Polarized key box connector
575-9059-024
560-1810-022
575-0006-008
575-4504-008
515-7109-010
J 401
J 402
20-pin right angle header
Right angle PC JCM-B
515-9031-375
131-3701-301
L 402
L 403
L 404
L 406
.1 mH inductor smd
Ceramic inductor smd
2.125T helical coil
.039 mH inductor smd
542-9001-108
542-9001-187
016-2186-253
542-9001-397
MP402 Damped washer 0.125
018-1132-152
PC401 PC board
035-2008-400
Q 403
Q 404
Q 405
Q 406
Q 407
576-0003-658
576-0003-658
576-0003-612
576-0003-636
576-0003-636
Si NPN amp
Si NPN amp
Si PNP switching
Si NPN low noise SOT-23
Si NPN low noise SOT-23
Revised October 2002
Part No. 001-2008-204
Ref No.
8-6
Description
Part No.
Q 410
Q 411
Q 412
Q 413
Si NPN low noise SOT-23
Si NPN low noise SOT-23
Si NPN low noise SOT-23
NPN 750 mW UHF/800 MHz
576-0003-636
576-0003-636
576-0003-636
576-0004-098
R 404
R 405
R 412
R 414
R 415
R 416
R 417
R 419
R 424
R 425
R 426
R 427
R 428
R 429
R 430
R 431
R 432
R 433
R 434
R 435
R 436
R 437
R 438
R 439
R 440
R 441
R 443
R 444
R 445
R 446
R 447
R 448
R 449
R 450
R 451
R 452
R 453
R 454
R 455
R 456
100 ohm ±5% smd 1206
1k ohm ±5% smd 1206
16k ohm ±5% smd 1206
12.1k ohm ±1% smd 1206
4.99k ohm ±1% smd 1206
270 ohm ±5% smd 1206
10k ohm ±5% smd 1206
12.1k ohm ±1% smd 1206
10k ohm ±5% smd 1206
50k ohm single turn trimmer
0 ohm smd jumper
62k ohm ±5% smd 1206
10 ohm ±5% smd 1206
4.99k ohm ±1% smd 1206
2.7k ohm ±5% smd 1206
3.3k ohm ±5% smd 1206
3.3k ohm ±5% smd 1206
270 ohm ±5% smd 1206
294 ohm ±1% smd 1206
1k ohm ±1% smd 1206
100 ohm ±5% smd 1206
100 ohm ±5% smd 1206
10k ohm ±5% smd 1206
1k ohm ±5% smd 1206
1k ohm ±5% smd 1206
47k ohm ±5% smd 1206
36 ohm ±5% smd 1206
10k ohm ±5% smd 1206
100k ohm ±5% smd 1206
50k ohm single turn trimmer
1k ohm ±5% smd 1206
10k ohm ±5% smd 1206
10k ohm ±5% smd 1206
10 ohm ±5% smd 1206
6.8k ohm ±5% smd 1206
100 ohm ±5% smd 1206
1.6k ohm ±5% smd 1206
1.6k ohm ±5% smd 1206
150 ohm ±5% smd 1206
470 ohm ±5% smd 1206
569-0115-101
569-0115-102
569-0115-163
569-0111-409
569-0111-368
569-0115-271
569-0115-103
569-0111-409
569-0115-103
562-0112-503
569-0115-001
569-0115-623
569-0115-100
569-0111-368
569-0115-272
569-0115-332
569-0115-332
569-0115-271
569-0111-246
569-0111-301
569-0115-101
569-0115-101
569-0115-103
569-0115-102
569-0115-102
569-0115-473
569-0115-360
569-0115-103
569-0115-104
562-0112-503
569-0115-102
569-0115-103
569-0115-103
569-0115-100
569-0115-682
569-0115-101
569-0115-162
569-0115-162
569-0115-151
569-0115-471
PARTS LIST
Exciter Board (Cont’d)
Ref No.
Description
75W PA/RFIB Assembly
Part No.
R 457
R 458
R 460
R 462
R 463
R 464
R 465
R 466
R 467
R 468
R 469
R 470
R 471
R 472
R 473
R 474
R 476
R 477
R 478
R 479
R 480
R 481
R 482
R 486
R 487
R 488
36 ohm ±5% smd 1206
47 ohm ±5% smd 1206
10 ohm ±5% smd 1206
10 ohm ±5% smd 1206
100 ohm ±5% smd 1206
5.6k ohm ±5% smd 1206
1.2k ohm ±5% smd 1206
1.6k ohm ±5% smd 1206
1.6k ohm ±5% smd 1206
150 ohm ±5% smd 1206
3.9k ohm ±5% smd 1206
1k ohm ±5% smd 1206
47 ohm ±5% smd 1206
150 ohm ±5% smd 1206
100 ohm ±5% smd 1206
1k ohm ±5% smd 1206
470 ohm ±5% smd 1206
100 ohm ±5% smd 1206
220 ohm ±5% smd 1206
220 ohm ±5% smd 1206
7.5k ohm ±5% smd 1206
1.3k ohm ±5% smd 1206
Zero ohm ±5% smd 1206
12.1k ohm ±1% smd 1206
4.99k ohm ±1% smd 1206
10k ohm ±5% smd 1206
569-0115-360
569-0115-470
569-0115-100
569-0115-100
569-0115-101
569-0115-562
569-0115-122
569-0115-162
569-0115-162
569-0115-151
569-0115-392
569-0115-102
569-0115-470
569-0115-151
569-0115-101
569-0115-102
569-0115-471
569-0115-101
569-0115-221
569-0115-221
569-0115-752
569-0115-132
569-0115-001
569-0111-409
569-0111-368
569-0115-103
U 402
U 403
U 404
U 405
U 406
U 407
Dual op amp SO-8 2904
Synthesizer SOIC MC145190
Dual op amp SO-8
+5V regulator 78L05 SO-8
+12V regulator 78L12 SO-8
Dual op amp SO-8
544-2019-004
544-3954-026
544-2019-004
544-2603-039
544-2603-032
544-2019-004
Y 401
17.5 MHz, 1 PPM TCXO
518-7117-500
Ref No.
C 809
C 810
C 811
C 812
C 813
1.5 pF 150V chip
1 pF 150V chip
2.4 pF ±0.1 pF 150V chip
.1 µF ±10% X7R chip
1 µF 16V tantalum smd
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
Part No.
15 µF 20V tantalum smd
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
3.9 pF 150V chip
5.6 pF 150V chip
510-2626-150
510-3601-270
510-3601-270
510-3656-399
510-3656-569
CR801 Varactor SOT-23 105G
CR802 Varactor SOT-23 hyper
523-1504-015
523-5004-002
L 803
L 804
L 805
542-9001-397
542-9001-397
542-9001-397
.039 mH inductor smd
.039 mH inductor smd
.039 mH inductor smd
PC800 PC board
035-2008-800
Q 801
Q 802
Si NPN gen purp switch/amp
NPN low noise SOT-23
576-0001-300
576-0003-636
R 801
R 802
R 803
R 804
R 805
R 806
R 807
R 814
10 ohm ±5% 0805 chip
3.6k ohm ±5% 0805 chip
100 ohm ±5% 0805 chip
12k ohm ±5% 0805 chip
5.1k ohm ±5% 0805 chip
6.2k ohm ±5% 0805 chip
240 ohm ±5% 0805 chip
10k ohm ±5% 1206 smd
569-0105-100
569-0105-362
569-0105-101
569-0105-123
569-0105-512
569-0105-622
569-0105-241
569-0115-103
75W PA/RFIB ASSEMBLY
Part No. 023-2008-942
A 002
A 004
A 005
A 008
A 009
A 010
TRANSMIT VCO 800 MHZ
Part No. 023-2008-850
C 802
C 803
C 804
C 805
C 806
C 807
C 808
Description
510-3656-159
510-3656-109
510-3356-249
510-3606-104
510-2625-109
510-3601-270
510-3601-270
8-7
A 011
A 504
895 MHz circulator < 250W
PA - Rx/Tx 20-cond ribbon
PA - Rx/Tx 20-cond ribbon
Cable assembly
PA RF input coax assembly
Fwd/Rev Power Detector
(see separate listing on page 8-13)
800 MHz LPF Rptr to Final
Connector assembly
585-0590-005
023-2000-190
023-2000-190
416-0614-001
597-3002-031
023-2008-680
023-2008-630
023-4184-031
C 001
C 002
C 003
C 004
C 005
C 006
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
Revised October 2002
Part No. 001-2008-204
PARTS LIST
75W PA/RFIB Assembly
Ref No.
C 007
C 008
C 009
C 010
C 011
C 012
C 013
C 523
C 524
C 525
C 526
C 537
C 586
C 587
C 590
Description
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
12 pF 250V mini mica
12 pF 250V mini mica
22 pF 250V mini mica
22 pF 250V mini mica
1.3-5.4 pF ±20% vert mt
5 pF 250V mini mica
5 pF 250V mini mica
1 µF 35V tantalum smd
75W Power Amplifier Board
Part No.
Ref No.
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-0019-120
510-0019-120
510-0019-220
510-0019-220
187-0103-175
510-0019-509
510-0019-509
510-2575-109
HW260
HW261
HW262
HW263
HW264
HW265
HW266
HW268
HW269
HW270
6-32 lockwasher int ZPS
0.26 x 0.54 grafoil flgres
0.42 x 0.995 grafoil mrf
894.25 x 0.995 grafoil mrf
0.385 x 0.88 grafoil flgres
Grafoil 6W power module
Grafoil circulator
10-32 HHSL Sems ZPS
0.062 x 0.85 x 5.65 poron stp
Grafoil, MRF894 .25 x .995
596-1206-010
018-1007-030
018-1007-032
018-1007-034
018-1007-036
018-1007-046
018-1007-042
575-9810-012
574-3002-110
018-1007-034
MP254
MP255
MP256
MP257
MP258
MP262
MP268
MP270
M PA plate align dowel pin
PA heat sink
UHF PA shield
PA shield, top
PA shield, 1 fan, low power
PA shield, high power LPF
M PA stop
PA shield
013-1723-216
014-0771-124
017-2210-121
017-2210-022
017-2210-025
017-2210-097
013-1723-222
017-2210-095
EP500 RF power detector jumper
EP509 Ferrite bead smd-1233
016-2228-015
517-2503-010
HW003 5/8-24x0.094 hex nut NPB
HW004 5/8x0.02 lockwasher int CPS
560-9079-028
596-9119-028
J 001
515-9032-232
2-pin lock receptacle #22
C 501
C 502
C 503
C 504
C 505
C 506
C 507
C 508
C 509
C 510
C 511
C 512
C 513
C 514
C 515
C 516
C 517
C 518
C 519
C 520
C 521
C 522
C 527
75W POWER AMPLIFIER MECHANICAL
Part No. 023-2008-742
529-2002-027
586-0007-070
HW251
HW253
HW254
HW255
HW256
HW257
HW258
HW259
575-1606-008
575-1606-012
572-0001-001
575-0006-010
575-1604-010
575-1606-010
575-1606-016
575-5606-008
6-32 panhead philips ZPS
6-32 panhead philips ZPS
1/8" cable clamp
6-32 pan torx ZPS
4-40 panhead philips ZPS
6-32 panhead philips ZPS
6-32 panhead philips ZPS
6-19 panhead philips ZPS
Revised October 2002
Part No. 001-2008-204
Part No.
75-WATT POWER AMPLIFIER BOARD
Part No. 023-2008-540
PA001 75W PA mechanical assembly
023-2008-742
(see separate listing which follows)
PA008 RF interface board assembly
023-2008-110
(see separate listing on page 8-14)
PA009 75W PA board assembly
023-2008-540
(see separate listing which follows)
R 685* 50 ohm 250W flange mt load
569-5001-003
B 252 24V DC fan 3.14" sq x 1.26"
EP200 6-14 ground lug
Description
8-8
27 pF ±5% NPO 1206 chip
1 µF 35V tantalum smd
.1 µF 35V tantalum smd
.018 µF ±10% X&R 0805 chip
1 µF 35V tantalum smd
.018 µF ±10% X&R 0805 chip
56 pF high q smd
56 pF high q smd
27 pF ±5% NPO 1206 chip
1 µF 35V tantalum smd
56 pF ±10% high q smd
.1 µF 35V tantalum smd
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q smd
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q smd
10 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
1.5 pF high q cube
56 pF ±10% high q smd
510-3602-270
510-2628-109
510-2628-108
510-3605-183
510-2628-109
510-3605-183
510-3663-560
510-3663-560
510-3602-270
510-2628-109
510-3663-560
510-2628-108
510-2628-109
510-3605-183
510-3663-560
510-2628-109
510-3605-183
510-3663-560
510-3602-100
510-3602-102
510-3602-102
510-3663-159
510-3663-560
PARTS LIST
75W Power Amplifier Board (Cont’d)
Ref No.
C 528
C 529
C 530
C 531
C 532
C 533
C 534
C 535
C 536
C 538
C 540
C 542
C 543
C 544
C 545
C 546
C 547
C 548
C 549
C 550
C 551
C 553
C 554
C 556
C 557
C 558
C 559
C 560
C 561
C 562
C 563
C 564
C 565
C 567
C 568
C 569
C 570
C 571
C 572
C 573
C 574
C 575
C 576
C 577
C 578
Description
.018 µF ±10% X7R chip
.01 µF ±10% X7R chip
.001 µF ±5% NPO 1206 chip
6.8 µF 35V tantalum smd
27 pF ±10% high q smd
56 pF ±10% high q smd
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
3.9 pF ±10% high q smd
15 pF ±10% high q smd
5.1 pF ±10% high q smd
56 pF ±10% high q smd
27 pF ±10% high q smd
.018 µF ±10% X7R chip
6.8 µF 35V tantalum smd
.001 µF ±5% NPO 1206 chip
56 pF ±10% high q smd
.018 µF ±10% X7R chip
6.8 µF 35V tantalum smd
56 pF ±10% high q smd
3.9 pF ±10% high q smd
56 pF ±10% high q smd
5.1 pF ±10% high q smd
56 pF ±10% high q smd
27 pF ±10% high q smd
.018 µF ±10% X7R chip
6.8 µF 35V tantalum smd
.001 µF ±5% NPO 1206 chip
56 pF ±10% high q smd
.018 µF ±10% X7R chip
6.8 µF 35V tantalum smd
56 pF ±10% high q smd
3.9 pF ±10% high q smd
56 pF ±10% high q smd
1.5 pF ±10% high q smd
39 pF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
.018 µF ±10% X7R chip
39 pF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
.018 µF ±10% X7R chip
56 pF ±10% high q smd
1 µF 35V tantalum smd
4.7 µF 16V tantalum smd
.018 µF ±10% X7R chip
Part No.
Ref No.
510-3605-183
510-3606-103
510-3602-102
510-2635-689
510-3663-270
510-3663-560
510-2635-689
510-3605-183
510-3663-399
510-3663-150
510-3663-519
510-3663-560
510-3663-270
510-3605-183
510-2635-689
510-3602-102
510-3663-560
510-3605-183
510-2635-689
510-3663-560
510-3663-399
510-3663-560
510-3663-519
510-3663-560
510-3663-270
510-3605-183
510-2635-689
510-3602-102
510-3663-560
510-3605-183
510-2635-689
510-3663-560
510-3663-399
510-3663-560
510-3663-159
510-3602-390
510-3605-183
510-3605-183
510-3602-390
510-3605-183
510-3605-183
510-3663-560
510-2628-109
510-2625-479
510-3605-183
8-9
Description
Part No.
C 579
C 580
C 581
C 582
C 583
C 584
C 585
C 588
C 589
C 594
C 595
C 596
C 597
C 598
.001 µF ±5% NPO 1206 chip
4.7 µF 16V tantalum smd
.018 µF ±10% X7R chip
1 µF 35V tantalum smd
39 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
1.5 pF ±10% high q smd
1.5 pF ±10% high q smd
.001 µF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
1 µF 35V tantalum smd
.1 µF 35V tantalum smd
.018 µF ±10% X7R chip
510-3602-102
510-2625-479
510-3605-183
510-2628-109
510-3602-390
510-3602-102
510-3605-183
510-3663-159
510-3663-159
510-3602-102
510-3605-183
510-2628-109
510-2628-108
510-3605-183
CR501
CR502
CR503
CR504
CR505
CR506
CR507
Dual Schottky diode SOT-143
Dual Schottky diode SOT-143
Dual Schottky diode SOT-143
4.7V zener SOT-23
3.3V zener ±5% 3W SMT
3.3V zener ±5% 3W SMT
3.3V zener ±5% 3W SMT
523-1504-033
523-1504-033
523-1504-033
523-2016-479
523-2026-339
523-2026-339
523-2026-339
EP501
EP502
EP503
EP504
EP505
EP506
EP507
EP508
EP510
EP511
EP512
EP513
EP514
EP515
EP516
EP517
EP518
EP520
EP521
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
L 502
L 503
.01 µH inductor smd
.01 µH inductor smd
542-9001-107
542-9001-107
Revised October 2002
Part No. 001-2008-204
PARTS LIST
75W Power Amplifier Board (Cont’d)
Ref No.
Description
Part No.
PC009 PC board
035-2008-540
Q 501* 30W 24V 900 MHz MRF-894
Q 502* 60W 24V 800 MHz MRF-898
Q 503* 60W 24V 800 MHz MRF-898
576-0004-821
576-0004-820
576-0004-820
R 501
R 502
R 503
R 504
R 505
R 506
R 507
R 508*
R 509*
R 510
R 511
R 512
R 513
R 514
R 515
R 516
R 517
R 518
R 519
R 520
R 521
R 522
R 523
R 524
R 525
R 526
R 527
R 528
R 529
R 530
68 ohm ±5% 1206 smd
75 ohm ±5% 1206 smd
68 ohm ±5% 1206 smd
110 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
100 ohm 20W flange mount
100 ohm 100W flange mount
100 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
3.4k ohm ±1% 1206 smd
200 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
3.4k ohm ±1% 1206 smd
240 ohm ±5% 1206 smd
56 ohm ±5% 1206 smd
75 ohm ±5% 1206 smd
100k ohm ±1% 1206 smd
301k ohm ±1% 1206 smd
470 ohm ±5% 1206 smd
75 ohm ±5% 1206 smd
2.2 ohm ±5% .75W smd
2.2 ohm ±5% .75W smd
569-0115-680
569-0115-750
569-0115-680
569-0115-111
569-0115-102
569-0115-201
569-0115-202
569-5001-001
569-5001-002
569-0115-101
569-0115-201
569-0115-101
569-0111-301
569-0111-301
569-0111-352
569-0115-201
569-0115-101
569-0115-101
569-0111-301
569-0111-301
569-0111-352
569-0115-241
569-0115-560
569-0115-750
569-0111-501
569-0111-547
569-0115-471
569-0115-750
569-0135-229
569-0135-229
U 501
U 502
U 503
U 504
U505
6W power module 800 MHz
Dual op amp 532 SO-8
Temp sensor LM35 SO-8
+5V regulator 78L05 SO-8
Voltage reg 8V 3A MC78T08CT
544-4001-047
544-2019-004
544-2032-003
544-2603-039
544-2003-095
Revised October 2002
Part No. 001-2008-204
175W PA/RFIB Assembly
Ref No.
Description
Part No.
175W PA/RFIB ASSEMBLY
Part No. 023-2008-934
A 002
A 004
A 005
A 008
A 009
A 010
A 011
895 MHz circulator <250W
PA-Rx/Tx 20-cond rbn cable
PA-Rx/Tx 20-cond rbn cable
N-ST BK jack/conn cable
PA RF input coax assembly
Fwd/Rev power detect assem
(see separate listing on page 8-13)
800 MHz LPF assembly
585-0590-005
023-2000-190
023-2000-190
416-0614-001
597-3002-031
023-2008-680
023-2008-630
PA001 PA mechanical
023-2008-734
(see separate listing which follows)
PA008 RF Interface board assembly
023-2008-110
(see separate listing on page 8-14)
PA009 800 MHz 175W PA assembly
023-2008-520
(see separate listing which follows)
C 001
C 002
C 003
C 004
C 005
C 006
C 007
C 008
C 009
C 010
C 011
C 012
C 013
EP 003
EP500
8-10
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
1000 pF ±20% 1kV feedthru
Ferrite bead, .375 x .375
Jumper
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
510-3149-102
517-2002-003
016-2228-015
HW003 5/8-24x0.094 hex nut
HW004 5/8x0.02 lockwasher int
560-9079-028
596-9119-028
J 001
J 002
2-pin receptacle lock
2-pin receptacle lock
515-9032-232
515-9032-232
R 701*
R 702*
R 703*
R 716*
100 ohm 20W flange mount
100 ohm 20W flange mount
100 ohm 100W flange mount
100 ohm 20W flange mount
569-5001-001
569-5001-001
569-5001-002
569-5001-001
PARTS LIST
175W Power Amplfier Mechanical (Cont’d)
Ref No.
Description
175W Power Amplifier Board
Part No.
Ref No.
C 522
C 523
C 524
C 525
C 526
C 527
C 528
C 529
C 530
C 531
C 532
C 533
C 534
C 535
C 536
C 537
C 538
C 539
C 540
C 541
C 543
C 544
C 545
C 546
C 547
C 548
C 549
C 550
C 551
C 552
C 553
C 554
C 555
C 556
C 557
C 558
C 559
C 560
C 561
C 562
C 563
C 565
may cause serious chronic lung disease.
175W POWER AMPLIFIER MECHANICAL
Part No. 023-2008-734
529-2002-027
537-5001-006
586-0007-070
HW251
HW253
HW254
HW255
HW256
HW257
HW258
HW259
HW260
HW261
HW262
HW264
HW265
HW266
HW267
HW268
HW269
HW270
3/16 #2 panhead sheet mtl
6-32 panhead philips ZPS
1/8" cable clamp
6-32 pan torx ZPS
4-40 panhead philips ZPS
6-32 panhead philips ZPS
6-32 panhead philips ZPS
6-19 panhead philips ZPS
6-32 lockwasher int ZPS
0.26 x 0.54 grafoil flgres
0.42 x 0.995 grafoil mrf
0.385 x 0.88 grafoil flgres
Grafoil 6W power module
Grafoil circulator
Grafoil MRT-898
10-32 HHSL Sems ZPS
0.062 x 0.85 x 5.65 poron stp
8-32 panhead phil CPS screw
575-3602-006
575-1606-012
572-0001-001
575-0006-010
575-1604-010
575-1606-010
575-1606-016
575-5606-008
596-1206-010
018-1007-030
018-1007-032
018-1007-036
018-1007-046
018-1007-042
018-1007-033
575-9810-012
574-3002-110
575-0608-008
MP240
MP254
MP255
MP256
MP257
MP258
MP261
MP262
MP265
MP266
MP268
MP269
MP270
Pa coax ground tab
M PA plate align dowel pin
PA heat sink
High power PA shield, left
PA shield, top
High power PA shield, right
1/4" hex brass M/F spacer
PA shield, high power LPF
High power RF PC bd shield
High power RF PC bd shield
M PA stop
Pre-driver cover shield
PA shield
017-2210-038
013-1723-216
014-0771-124
017-2210-026
017-2210-022
017-2210-023
312-7483-024
017-2210-097
017-2210-034
017-2210-035
013-1723-222
017-2210-036
017-2210-095
Part No.
175-WATT POWER AMPLIFIER
Part No. 023-2008-520
R 717* 100 ohm 100W flange mount
569-5001-002
569-5001-002
R 730* 100 ohm 100W flange mount
R 685* 50 ohm 250W flange mt load
569-5001-003
* DANGER: Beryllium Product. Inhalation of dust or fumes
B 252 24V DC fan 3.14" sq x 1.26"
EP100 Balanced finger gasket
EP200 6-14 ground lug
Description
8-11
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
.1 µF 35V tantalum smd
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
1 µF 35V tantalum smd
56 pF ±10% high q cube
56 pF ±10% high q cube
56 pF ±10% high q cube
.1 µF 35V tantalum smd
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q cube
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q cube
.1 µF 35V tantalum smd
1 µF 35V tantalum smd
.018 µF ±10% X7R chip
4.7 pF ±10% high q cube
56 pF ±10% high q cube
56 pF ±10% high q cube
.018 µF ±10% X7R chip
.001 µF ±5% NPO 1206 chip
6.8 µF 35V tantalum smd
56 pF ±10% high q cube
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
5.1 pF 500V mica smd
56 pF ±10% high q cube
56 pF ±10% high q cube
1 µF 35V tantalum smd
4.7 µF 16V tantalum smd
4.7 µF 16V tantalum smd
.018 µF ±10% X7R chip
.001 µF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
1 µF 16V tantalum smd
39 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
10 pF ±5% NPO 1206 chip
510-2628-109
510-3605-183
510-2628-108
510-2628-109
510-3605-183
510-2628-109
510-3663-560
510-3663-560
510-3663-560
510-2628-108
510-2628-109
510-3605-183
510-3663-560
510-2628-109
510-3605-183
510-3663-560
510-2628-108
510-2628-109
510-3605-183
510-3663-479
510-3663-560
510-3663-560
510-3605-183
510-3602-102
510-2635-689
510-3663-560
510-2635-689
510-3605-183
510-0620-519
510-3663-560
510-3663-560
510-2628-109
510-2625-479
510-2625-479
510-3605-183
510-3602-102
510-3605-183
510-2625-109
510-3602-390
510-3602-102
510-3605-183
510-3602-100
Revised October 2002
Part No. 001-2008-204
PARTS LIST
175W Power Amplifier Board (Cont’d)
Ref No.
C 566
C 567
C 568
C 701
C 703
C 704
C 705
C 706
C 707
C 708
C 709
C 710
C 711
C 712
C 713
C 715
C 716
C 717
C 718
C 719
C 720
C 721
C 722
C 723
C 724
C 725
C 726
C 727
C 728
C 729
C 730
C 731
C 733
C 734
C 735
C 736
C 737
C 738
C 739
C 740
C 741
C 742
C 743
C 745
C 746
Description
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
5.1 pF 500V mica smd
4.7 pF ±10% high q cube
3.9 pF 500V mica smd
56 pF ±10% high q cube
56 pF ±10% high q cube
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q cube
56 pF ±10% high q cube
.001 µF ±5% NPO 1206 chip
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
4.7 pF ±10% high q cube
3.9 pF 500V mica smd
56 pF ±10% high q cube
56 pF ±10% high q cube
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q cube
56 pF ±10% high q cube
.001 µF ±5% NPO 1206 chip
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
39 pF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
.018 µF ±10% X7R chip
39 pF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
.018 µF ±10% X7R chip
4.7 pF ±10% high q cube
3.9 pF 500V mica smd
56 pF ±10% high q cube
56 pF ±10% high q cube
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q cube
56 pF ±10% high q cube
.001 µF ±5% NPO 1206 chip
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
4.7 pF ±10% high q cube
3.9 pF 500V mica smd
56 pF ±10% high q cube
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
510-3602-102
510-3602-102
510-0620-519
510-3663-479
510-0620-399
510-3663-560
510-3663-560
510-2635-689
510-3605-183
510-3663-560
510-3663-560
510-3602-102
510-2635-689
510-3605-183
510-3663-479
510-0620-399
510-3663-560
510-3663-560
510-2635-689
510-3605-183
510-3663-560
510-3663-560
510-3602-102
510-2635-689
510-3605-183
510-3602-390
510-3605-183
510-3605-183
510-3602-390
510-3605-183
510-3605-183
510-3663-479
510-0620-399
510-3663-560
510-3663-560
510-2635-689
510-3605-183
510-3663-560
510-3663-560
510-3602-102
510-2635-689
510-3605-183
510-3663-479
510-0620-399
510-3663-560
8-12
Description
Part No.
C 747
C 748
C 749
C 750
C 751
C 752
C 753
C 754
C 755
C 756
C 757
C 758
C 759
C 760
C 761
C 762
C 763
C 764
C 766
C 767
C 768
C 771
C 772
C 773
C 774
56 pF ±10% high q cube
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
56 pF ±10% high q cube
56 pF ±10% high q cube
.001 µF ±5% NPO 1206 chip
6.8 µF 35V tantalum smd
.018 µF ±10% X7R chip
39 pF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
.018 µF ±10% X7R chip
39 pF ±5% NPO 1206 chip
.018 µF ±10% X7R chip
.018 µF ±10% X7R chip
1.5 pF ±10% high q cube
1.5 pF ±10% high q cube
3.9 pF 500V mica smd
3.9 pF 500V mica smd
1.5 pF ±10% high q cube
3.9 pF 500V mica smd
3.9 pF 500V mica smd
56 pF ±10% high q cube
56 pF ±10% high q cube
56 pF ±10% high q cube
56 pF ±10% high q cube
510-3663-560
510-2635-689
510-3605-183
510-3663-560
510-3663-560
510-3602-102
510-2635-689
510-3605-183
510-3602-390
510-3605-183
510-3605-183
510-3602-390
510-3605-183
510-3605-183
510-3663-159
510-3663-159
510-0620-399
510-0620-399
510-3663-159
510-0620-399
510-0620-399
510-3663-560
510-3663-560
510-3663-560
510-3663-560
CR501
CR701
CR702
CR703
CR704
Dual Schottky SOT-143
Dual Schottky SOT-143
Dual Schottky SOT-143
Dual Schottky SOT-143
Dual Schottky SOT-143
523-1504-033
523-1504-033
523-1504-033
523-1504-033
523-1504-033
EP502
EP503
EP504
EP505
EP506
EP507
EP508
EP509
EP510
EP511
EP513
EP701
EP702
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
PARTS LIST
175W Power Amplifier Board (Cont’d)
Ref No.
Description
Forward/Reverse Power Detector Board
Part No.
EP703
EP704
EP705
EP706
EP707
EP708
EP709
EP710
EP711
EP712
EP713
EP714
EP715
EP716
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
Ferrite bead smd 1233
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
517-2503-010
L 503
L 504
.01 mH smd
.01 mH smd
542-9001-107
542-9001-107
Ref No.
Description
Part No.
PC501 PC board
035-2008-520
R 709
R 710
R 711
R 712
R 713
R 714
R 715
R 718
R 719
R 720
R 721
R 722
R 723
R 724
R 725
R 726
R 727
R 728
R 729
Q 502*
Q 701*
Q 702*
Q 703*
Q 704*
576-0004-820
576-0004-820
576-0004-820
576-0004-820
576-0004-820
544-4001-127A
U 501 20W 870 MHz power module
U 502 Dual op amp 532 SO-8
544-2019-004
U 503 Temp sensor LM35 SO-8
544-2032-003
U 504 +5V regulator 78L05 SO-8
544-2603-039
* DANGER: Beryllium Product. Inhalation of dust or fumes
60W 800 MHz 24V MRF898
60W 800 MHz 24V MRF898
60W 800 MHz 24V MRF898
60W 800 MHz 24V MRF898
60W 800 MHz 24V MRF898
3.4k ohm ±1% 1206 smd
100 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
3.4k ohm ±1% 1206 smd
100 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
3.4k ohm ±1% 1206 smd
100 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
3.4k ohm ±1% 1206 smd
569-0111-352
569-0115-101
569-0115-201
569-0115-101
569-0111-301
569-0111-301
569-0111-352
569-0115-101
569-0115-201
569-0115-101
569-0115-301
569-0115-301
569-0115-352
569-0115-101
569-0115-201
569-0115-101
569-0111-301
569-0111-301
569-0111-352
may cause serious chronic lung disease.
R 510
R 511
R 512
R 513
R 514
R 515
R 517
R 519
R 520
R 521
R 528
R 529
R 531
R 532
R 704
R 705
R 706
R 707
R 708
240 ohm ±5% 1206 smd
56 ohm ±5% 1206 smd
75 ohm ±5% 1206 smd
100k ohm ±1% 1206 smd
301k ohm ±1% 1206 smd
470 ohm ±5% 1206 smd
110 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
470 ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
FORWARD/REVERSE PWR DETECTOR
Part No. 023-2008-680
569-0115-241
569-0115-560
569-0115-750
569-0111-501
569-0111-547
569-0115-471
569-0115-111
569-0115-102
569-0115-471
569-0115-272
569-0115-272
569-0115-272
569-0115-001
569-0115-001
569-0115-101
569-0115-201
569-0115-101
569-0111-301
569-0111-301
C 653
C 654
C 658
C 659
C 660
C 661
C 662
C 663
C 664
C 665
C 667
C 668
C 669
C 670
C 671
C 672
C 673
8-13
27 pF ±5% NPO 0805 chip
12 pF ±5% NPO 1206 chip
27 pF ±5% NPO 0805 chip
.001 µF ±10% X7R 0805 chip
2.2 µF 20V tantalum smd
4.7 µF 10V tantalum smd
4.7 µF 10V tantalum smd
.001 µF ±10% X7R 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
.001 µF ±10% X7R 0805 chip
510-3601-270
510-3602-120
510-3601-270
510-3605-102
510-2626-229
510-2624-479
510-2624-479
510-3605-102
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3605-102
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Forward/Reverse Power Detector (Cont’d)
Ref No.
C 674
C 675
C 676
C 677
C 678
C 679
C 681
C 682
C 683
C 684
Description
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
27 pF ±5% NPO 0805 chip
.001 µF ±10% X7R 0805 chip
.001 µF ±10% X7R 0805 chip
.001 µF ±10% X7R 0805 chip
4.7 µF 10V tantalum smd
.001 µF ±10% X7R 0805 chip
Part No.
523-1504-033
523-1504-033
L 652
L 653
L 655
L 656
L 657
12.5 nH inductor smd
.039 mH inductor smd
12.5 nH inductor smd
.039 mH inductor smd
12.5 nH inductor smd
542-0030-004
542-9001-397
542-0030-004
542-9001-397
542-0030-004
MP651 PC board shield
MP652 PC board shield
MP653 Power detector mount
017-2210-086
017-2210-086
017-2210-096
R 653
R 655
R 656
R 658
R 659
R 660
R 662
R 663
R 664
R 665
R 666
R 667
R 668
R 670
R 671
R 672
R 673
R 675
R 676
R 677
R 678
569-0115-161
569-0115-001
569-0111-430
569-0111-401
569-0111-401
569-0111-401
569-0111-401
562-0135-502
569-0115-161
569-0111-401
569-0111-401
569-0115-471
569-0115-001
569-0115-161
569-0115-001
569-0115-001
569-0111-430
569-0111-401
569-0111-401
569-0111-401
569-0111-401
Revised October 2002
Part No. 001-2008-204
Ref No.
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3601-270
510-3605-102
510-3605-102
510-3605-102
510-2624-479
510-3605-102
CR651 Dual Schottky SOT-143
CR652 Dual Schottky SOT-143
160 ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
5k ohm top adjust smd pot
160 ohm ±5% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
470 ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
160 ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
RF Interface Board (RFIB)
Description
Part No.
R 680
R 681
R 682
R 683
R 684
R 686
R 687
R 688
R 689
5k ohm top adjust smd pot
150 ohm ±5% 0805 smd
7.5k ohm ±5% 0805 smd
10k ohm ±5% 0805 smd
470 ohm ±5% 0805 smd
47 ohm ±5% 1206 smd
240 ohm ±5% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±5% 1206 smd
562-0135-502
569-0105-151
569-0105-752
569-0105-103
569-0105-471
569-0115-470
569-0115-241
569-0111-401
569-0115-103
U 651
U 652
U 653
Dual op amp SO-8
Dual op amp SO-8
+5V regulator LM78L05 SO-8
544-2019-004
544-2019-004
544-2603-039
RF INTERFACE BOARD (RFIB)
Part No. 023-2008-110
C 101
C 102
C 103
C 104
C 105
C 107
C 108
C 109
C 110
C 111
C 112
C 113
C 114
C 115
C 116
C 117
C 119
C 120
C 125
C 126
C 130
C 132
C 135
C 138
C 141
C 143
C 149
C 150
8-14
.1 µF ±10% X7R chip
2.2 µF 20V tantalum smd
4.7 µF 20V tantalum smd
.1 µF ±10% X7R 1206 chip
39 pF ±5% NPO 1206 chip
2.2 µF 20V tantalum smd
.018 µF ±10% X7R 0805 chip
.001 µF ±5% NPO 1206 chip
.1 µF ±10% X7R 1206 chip
.047 µF ±10% X7R 1206 chip
1 µF 35V tantalum smd
.047 µF ±10% X7R 1206 chip
1 µF 35V tantalum smd
.047 µF ±10% X7R 1206 chip
.01 µF ±10% X7R 1206 chip
1000 µF 50V axial low temp
.1 µF ±10% X7R 1206 chip
.1 µF ±10% X7R 1206 chip
.01 µF ±10% X7R 1206 chip
.018 µF ±10% X7R 0805 chip
.1 µF ±10% X7R 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206 chip
.1 µF ±10% X7R 1206 chip
.1 µF ±10% X7R 1206 chip
.001 µF ±5% NPO 1206 chip
510-3606-104
510-2626-229
510-2626-479
510-3606-104
510-3602-390
510-2626-229
510-3605-183
510-3602-102
510-3606-104
510-3606-473
510-2628-109
510-3606-473
510-2628-109
510-3606-473
510-3606-103
510-4076-102
510-3606-104
510-3606-104
510-3606-103
510-3605-183
510-3606-104
510-3602-102
510-3602-102
510-3602-102
510-3602-102
510-3606-104
510-3606-104
510-3602-102
PARTS LIST
RF Interface Board (Cont’d)
Ref No.
Description
Part No.
CR101 Switching SOT-23
CR103 3.9V zener SOT-23
523-1504-002
523-2016-399
CR104
CR107
CR108
CR109
CR110
CR111
5.1V zener SOT-23
5.1V zener SOT-23
5.1V zener SOT-23
5.1V zener SOT-23
5.1V zener SOT-23
Dual switching common-cath
523-2016-519
523-2016-519
523-2016-519
523-2016-519
523-2016-519
523-1504-022
EP101
EP102
EP103
EP104
EP105
Terminal lug 2104-06
Terminal lug 2104-06
Terminal lug 2104-06
Terminal lug 2104-06
Terminal lug 2104-06
586-0005-106
586-0005-106
586-0005-106
586-0005-106
586-0005-106
F 101
F 102
2A 250V AC sub-min
2A 250V AC sub-min
534-0017-017
534-0017-017
FH101 Fuse holder PC mount
FH102 Fuse holder PC mount
534-1017-001
534-1017-001
HW105
HW106
HW240
HW247
Polarizing key box cnt
Polarizing key box cnt
Washer, split lock #6
6-32 machine panhead philips
515-7109-010
515-7109-010
596-1306-008
575-1606-012
J 101
J 102
J 103
J 104
36-pin right angle radial
20-pin straight low profile
20-pin straight low profile
4-pin right angle header
515-0511-001
515-9031-376
515-9031-376
515-9035-004
L 101
3 mH filter choke PC mount
542-5007-031
MP101 PA connector mounting shield
032-0758-028
P 101
P 102
P 103
P 104
P 105
108-0753-001
108-0753-001
108-0753-001
108-0753-001
108-0753-001
Banana plug panel mount
Banana plug panel mount
Banana plug panel mount
Banana plug panel mount
Banana plug panel mount
PC100 PC board
035-2008-110
Q 101
576-0003-657
Si PNP low noise SOT-23
Ref No.
8-15
Description
Part No.
Q 102
Q 103
Q 104
Q 105
Q 106
Q 107
Q 108
Si NPN SOT-23
PNP D-pak power
Si NPN low noise SOT-23
Si NPN amp SOT-23
Si NPN SOT-23
PNP D-pak power
Si NPN gen purp sw/amp
576-0003-600
576-0002-603
576-0003-657
576-0003-658
576-0003-600
576-0002-603
576-0001-300
R 045
R 046
R 048
R 049
R 050
R 051
R 052
R 053
R 054
R 055
R 056
R 057
R 059
R 061
R 063
R 064
R 065
R 066
R 073
R 074
R 075
R 076
R 078
R 079
R 080
R 081
R 082
R 083
R 084
R 085
R 086
R 087
R 088
R 089
R 090
R 091
R 092
100 ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
4.99k ohm ±1% 1206 smd
100 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
470k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
43k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
43k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
43k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
5k ohm single turn trimmer
270k ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
470 ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
470 ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
470 ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
1k ohm ±1% 1206 smd
569-0115-101
569-0115-101
569-0115-102
569-0115-001
569-0111-368
569-0115-101
569-0115-103
569-0115-103
569-0115-103
569-0115-272
569-0115-474
569-0115-103
569-0115-103
569-0115-433
569-0115-103
569-0115-433
569-0115-103
569-0115-433
569-0115-103
569-0115-102
569-0115-102
562-0112-502
569-0115-274
569-0111-301
569-0111-301
569-0115-471
569-0115-274
569-0111-301
569-0111-301
569-0115-471
569-0115-274
569-0111-301
569-0111-301
569-0115-471
569-0115-274
569-0111-301
569-0111-301
Revised October 2002
Part No. 001-2008-204
PARTS LIST
RF Interface Board (Cont’d)
Ref No.
R 093
R 094
R 095
R 100
R 101
R 102
R 103
R 104
R 105
R 106
R 107
R 108
R 109
R 110
R 111
R 112
R 113
R 114
R 115
R 116
R 117
R 118
R 119
R 120
R 121
R 122
R 123
R 124
R 125
R 126
R 127
R 128
R 129
R 130
R 131
R 132
R 133
R 134
R 135
R 136
R 137
R 138
R 139
R 140
R 141
Description
470 ohm ±5% 1206 smd
5.1k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
560 ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
5.1k ohm ±5% 1206 smd
330 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
1.8k ohm ±5% 1206 smd
1.8k ohm ±5% 1206 smd
470 ohm ±5% 1206 smd
470 ohm ±5% 1206 smd
270 ohm ±5% 1206 smd
20k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
20k ohm ±1% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
569-0115-471
569-0115-512
569-0115-102
569-0115-101
569-0115-102
569-0115-272
569-0115-274
569-0115-274
569-0115-272
569-0115-103
569-0115-561
569-0115-272
569-0115-102
569-0115-512
569-0115-331
569-0115-102
569-0115-182
569-0115-182
569-0115-471
569-0115-471
569-0115-271
569-0111-430
569-0111-430
569-0111-401
569-0111-430
569-0111-401
569-0111-430
569-0111-401
569-0111-430
569-0111-401
569-0111-430
569-0111-401
569-0111-430
569-0111-401
569-0111-430
569-0111-401
569-0111-430
569-0111-430
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-103
569-0115-103
569-0115-103
R 142
R 143
R 144
R 145
R 146
R 147
R 148
R 149
R 150
R 151
R 152
R 153
R 154
R 155
R 156
R 157
R 158
R 159
R 160
R 161
R 162
R 163
R 164
R 165
R 166
R 167
R 168
R 169
R 170
R 171
R 172
R 173
R 174
R 175
R 176
R 177
R 178
R 179
R 180
R 181
R 182
R 183
R 184
R 185
R 186
8-16
Description
10k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
10k ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
1k ohm ±1% 1206 smd
511 ohm ±1% 1206 smd
1k ohm ±5% 1206 smd
3.3k ohm ±5% 1206 smd
8.2k ohm ±5% 1206 smd
8.2k ohm ±5% 1206 smd
8.2k ohm ±5% 1206 smd
8.2k ohm ±5% 1206 smd
8.2k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
Part No.
569-0115-103
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-103
569-0115-103
569-0115-103
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-103
569-0115-103
569-0115-103
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0115-223
569-0111-301
569-0115-103
569-0115-274
569-0111-301
569-0111-269
569-0115-102
569-0115-332
569-0115-822
569-0115-822
569-0115-822
569-0115-822
569-0115-822
569-0115-103
569-0115-103
569-0115-220
569-0115-220
569-0115-220
569-0115-220
569-0115-223
569-0115-103
PARTS LIST
Repeater Enclosure Assembly
Ref No.
Description
Backplane Board
Part No.
Ref No.
HW016
HW017
HW018
HW019
HW020
HW021
HW022
HW023
HW024
HW025
HW027
HW029
HW030
HW031
HW032
HW033
HW036
8-32 panhead philips ZPS
10-32 machine panhead ZPS
6-19 panhead philips ZPS
6-32 flathead philips BZPS
6-32 x 0.094 nut
8-32 socket head shield screw
8 x 0.032 flat washer NPB
#10 flat washer NPB
1/2" cable clamp
Ratcheting flat wire
Floating connector cushion
Speed nut 0.093 stud
4-40 socket hd shldr screw
Adhesive lens
6-32 machine panhead ZPS
6 x 0.018 int lockwasher
0.75 OD x 0.437 high
575-1608-012
575-1610-016
575-5606-008
575-8206-012
560-1106-010
575-9078-106
596-2408-012
596-1410-016
572-0001-007
572-0011-005
018-1132-150
537-0002-004
575-9078-105
574-3002-115
575-1606-024
596-1106-009
574-1004-003
J 010
J 011
J 012
Banana jack assembly .166
Banana jack assembly .166
Banana jack assembly .166
108-2302-621
108-2303-621
108-2301-621
MP001
MP012
MP013
MP015
MP017
MP018
MP019
MP020
MP021
MP022
MP024
MP025
MP026
MP028
MP029
MP030
MP031
MP032
PA floating connector bracket
8-32 x 1.15 spacer
Guide pin shield
Chassis top cover
Door lock rod
Mounting ears
Door lock cam
Front door lens
PA slide
Front door
Slide lock cam
Card guide 4.5"
PA conn floating plate
Flexible grommet
Flexible grommet
Spacer
Spacer
Dowel pin guide
017-2210-099
013-1723-221
013-1723-220
017-2210-070
013-1723-225
017-2210-085
017-2210-110
032-0758-025
032-0758-015
032-0758-020
537-9007-012
574-9015-006
017-2226-020
574-0001-030
574-0001-030
013-1723-228
013-1723-229
013-1723-230
R 187
R 188
R 189
R 190
R 191
R 192
R 193
R 194
R 197
R 198
R 199
15k ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22 ohm ±5% 1206 smd
22k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
15k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
569-0115-153
569-0115-220
569-0115-220
569-0115-220
569-0115-220
569-0115-223
569-0115-103
569-0115-153
569-0115-103
569-0115-103
569-0115-103
U 101
U 102
U 103
U 104
U 105
U 106
U 107
U 108
U 109
U 110
U 111
U 112
+5V regulator 78L05
Dual op amp SOIC LM2904
8-bit shift register MC14094
8-chan mux 4051
8-chan mux 4051
8-chan mux 4051
Dual op amp SOIC LM2904
Dual op amp SOIC LM2904
Quad op amp SOIC LM224
Hex non-inv buffer 4050B
Dual op amp SO-8 LM2904
Quad op amp SOIC LM224
544-2603-039
544-2019-004
544-3016-094
544-3016-051
544-3016-051
544-3016-051
544-2019-004
544-2019-004
544-2020-014
544-3016-050
544-2019-004
544-2020-014
REPEATER ENCLOSURE ASSEMBLY
Part No. 023-2000-200
A 004
A 005
A 006
A 007
A 008
A 009
A 010
A 011
Shelf power harness assembly
High speed data bus harness
Input/Output harness assembly
Alarm harness assembly
RF input harness assembly
Controller backplane card
External connector board
Power supply filter
023-2000-165
023-2000-170
023-2000-175
023-2000-180
023-2000-185
023-2000-210
023-2000-220
023-2000-250
CH017 Chassis
017-2210-080
EP001
EP002
EP010
EP011
517-2002-008
517-2002-009
042-0241-556
042-0241-557
Ferrite bead
Ferrite bead
3/8" heat shrink tubing
1/2" heat shrink tubing
Description
NP001 Nameplate E.F. Johnson
HW013 6-32 machine panhead ZPS
HW014 6-32 panhead philips ZPS
Part No.
559-5861-163
575-1606-014
575-1606-012
8-17
Revised October 2002
Part No. 001-2008-204
PARTS LIST
External Connector Board
Ref No.
Description
Power Supply
Part No.
Ref No.
BACKPLANE
Part No. 023-2000-210
F 001
F 002
F 003
4A 250V subminiature fuse
4A 250V subminiature fuse
1A 250V subminiature fuse
J 002
J 003
J 004
J 005
534-0017-020
534-0017-020
534-0017-014
Description
34-pos terminal block PC mt
34-pos latch ejection header
8-pos modular jack
8-pos modular jack
018-1132-018
515-9031-397
515-9031-207
534-0017-001
534-0017-001
534-0017-001
P 001
P 002
HW012 Polarizing key box cont
515-7109-010
PC001 PC board
J 001
J 002
515-9031-400
515-9031-400
MP001 Round swage spacer 0.5"
MP002 Round swage spacer 0.75"
312-2483-216
312-2483-224
P 001
P 002
P 003
P 004
P 005
P 006
P 007
P 008
P 009
P 010
P 011
P 012
P 013
P 014
P 015
P 016
P 017
P 018
515-7082-201
515-7082-200
515-7082-201
515-7082-200
515-7082-201
515-7082-200
515-7082-201
515-7082-200
515-7082-200
515-9031-397
515-9031-205
515-7082-201
515-7082-200
515-7082-201
515-7082-200
515-7082-201
515-7082-200
515-7082-201
64-pin DIN female straight
32-pin DIN female straight
64-pin DIN female straight
32-pin DIN female straight
64-pin DIN female straight
32-pin DIN female straight
64-pin DIN female straight
32-pin DIN female straight
32-pin DIN female straight
26-pin locking straight header
6-pin friction lock conn
64-pin DIN female straight
32-pin DIN female straight
64-pin DIN female straight
32-pin DIN female straight
64-pin DIN female straight
32-pin DIN female straight
64-pin DIN female straight
PC001 PC board
035-2000-220
C 001
C 002
C 003
C 004
2700 µF 35V electrolytic
2700 µF 35V electrolytic
2700 µF 35V electrolytic
2700 µF 35V electrolytic
510-4075-272
510-4075-272
510-4075-272
510-4075-272
EP020 Ferrite bead, .687 x 1.125 x .375” 517-2002-009
EP021 Ferrite bead, .687 x 1.125 x .375” 517-2002-009
MP001 Spacer, round tapped
MP002 Spacer, round tapped
PC001 PC board
312-2493-212
312-2493-212
035-2000-250
POWER SUPPLY
Part No. 023-2000-800
A 801
A 802
Main board assembly
Wire harness assembly includes:
Power socket
Signal socket
15-position plug
AC filter board assembly
(see separate listing on page 8-24)
Thermal sensor board assembly
(see separate listing on page 8-24)
023-2000-810
023-2000-803
515-9012-284
515-9012-291
515-9012-272
023-2000-820
B 800
24V DC fan 3.14” square
529-2002-012
C 101
C 102
C 103
C 104
C 105
C 106
220 µF 25V aluminum radial
.01 µF ±5% X7R cer smd
220 nF ±10% X7R 1210
1 µF 35V tantalum cer smd
1 µF 35V tantalum cer smd
1500 µF 35Valuminum elect
510-4225-221
510-3609-103
510-3606-224
510-2628-109
510-2628-109
510-4075-152
A 803
A 803
023-2000-840
035-2000-210
HW001 6-32 ss pem fastener
HW002 Polarizing key box cnt
560-9106-010
515-7109-010
J 001
515-7110-426
Revised October 2002
Part No. 001-2008-204
26-pin locking straight header
8-pin straight locking header
DC FILTER BOARD ASSEMBLY
Part No. 023-2000-250
EXTERNAL CONNECTOR BOARD
Part No. 023-2000-220
26-pos terminal block PC mt
515-7110-434
515-9031-400
515-2006-046
515-2006-046
MP001 9800 insulator
FH001 Fuse holder
FH002 Fuse holder
FH003 Fuse holder
34 pin latch ejection header
34 pin latch ejection header
Part No.
8-18
PARTS LIST
Power Supply (Cont’d)
Ref No.
C 107
C 108
C 109
C 110
C 111
C 113
C 114
C 115
C 116
C 117
C 118
C 119
C 120
C 121
C 122
C 123
C 124
C 125
C 126
C 127
C 128
C 129
C 131
C 132
C 133
C 134
C 135
C 136
C 137
C 138
C 139
C 140
C 141
C 142
C 143
C 144
C 145
C 146
C 147
C 148
C 149
C 150
C 152
C 153
C 154
Description
1500 µF 35Valuminum elect
470 pF ±5% NPO cer smd
.1 µF ±10% X7R cer smd
330 µF 450V aluminum
330 µF 450V aluminum
.0047 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
.47 µF 16V tantalum cer smd
270 pF ±5% NPO cer smd
1 µF 35V tantalum cer smd
270 pF ±5% NPO cer smd
.0027 µF ±5% X7R cer smd
470 pF ±5% NPO cer smd
1 µF 35V tantalum cer smd
.1 µF ±10% X7R cer smd
.0022 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±10% X7R cer smd
6.8 µF 35V tantalum cer smd
.1 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
1 µF 35V tantalum cer smd
1 µF 35V tantalum cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
2.2 µF 16V tantalum cer smd
2.2 µF 16V tantalum cer smd
.001 µF ±5% NPO cer smd
6.8 µF 35V tantalum cer smd
6.8 µF 35V tantalum cer smd
.1 µF ±5% X7R cer smd
1 nF 600V AC double m
2700 µF 35V aluminum
2700 µF 35V aluminum
2700 µF 35V aluminum
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
1 µF 35V tantalum cer smd
.1 µF ±5% X7R chip
Part No.
Ref No.
510-4075-152
510-3602-471
510-3609-104
510-4574-331
510-4574-331
510-3609-472
510-3609-104
510-3609-104
510-3609-104
510-2625-478
510-3602-271
510-2628-109
510-3602-271
510-3609-272
510-3602-471
510-2628-109
510-3609-104
510-3609-222
510-3609-104
510-3609-103
510-2635-689
510-3609-104
510-3609-104
510-2628-109
510-2628-109
510-3609-104
510-3609-104
510-2625-229
510-2625-229
510-3602-102
510-2635-689
510-2635-689
510-3609-104
510-1023-102
510-4075-272
510-4075-272
510-4075-272
510-3609-104
510-3609-104
510-3609-104
510-3609-104
510-3609-103
510-3609-104
510-2628-109
510-3609-104
C 156
C 159
C 160
C 161
C 162
C 163
C 164
C 165
C 166
C 167
C 168
C 169
C 170
C 172
C 173
C 174
C 175
C 176
C 178
C 180
C 181
C 182
C 183
C 184
C 185
C 186
C 187
C 188
C 189
C 190
C 192
C 193
C 194
C 195
C 196
C 197
C 198
C 199
C 200
C 201
C 202
C 203
C 204
C 205
C 207
8-19
Description
Part No.
.01 µF ±5% X7R cer smd
6.8 µF 35V tantalum cer smd
15 µF 20V tantalum cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
2700 µF 35V aluminum
.001 µF ±5% NPO cer smd
1500 µF 35V aluminum
1500 µF 35V aluminum
.01 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
1500 µF 35V aluminum
.01 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
2200 pF ±5% NPO cer smd
.22 µF ±10% X7R 1210
.001 µF ±5% NPO cer smd
1 µF 35V tantalum cer smd
6.8 µF 35V tantalum cer smd
.01 µF ±5% X7R cer smd
470 pF ±5% NPO cer smd
270 pF ±5% NPO cer smd
.1 µF ±5% X7R cer smd
.001 µF ±5% NPO cer smd
1500 µF 35V aluminum
1500 µF 35V aluminum
1500 µF 35V aluminum
.01 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
2200 pF ±5% NPO cer smd
.22 µF ±10% X7R 1210
.01 µF ±5% X7R cer smd
.001 µF ±5% NPO cer smd
2.2 µF 16V tantalum cer smd
1 µF 35V tantalum cer smd
6.8 µF 35V tantalum cer smd
6.8 µF 35V tantalum cer smd
.01 µF ±5% X7R cer smd
470 pF ±5% NPO cer smd
470 pF ±5% NPO cer smd
.047 µF ±5% X7R cer smd
1500 µF 35V aluminum
2200 pF ±5% NPO cer smd
510-3609-103
510-2635-689
510-2633-150
510-3609-103
510-3609-104
510-4075-272
510-3602-102
510-4075-152
510-4075-152
510-3609-103
510-3609-103
510-4075-152
510-3609-103
510-3609-103
510-3609-104
510-3602-222
510-3606-224
510-3602-102
510-2628-109
510-2635-689
510-3609-103
510-3602-471
510-3602-271
510-3609-104
510-3602-102
510-4075-152
510-4075-152
510-4075-152
510-3609-103
510-3609-103
510-3609-104
510-3602-222
510-3606-224
510-3609-103
510-3602-102
510-2625-229
510-2628-109
510-2635-689
510-2635-689
510-3609-103
510-3602-471
510-3602-471
510-3609-473
510-4075-152
510-3602-222
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Power Supply (Cont’d)
Ref No.
Description
Part No.
Ref No.
CR119
CR120
CR121
CR122
CR123
CR124
CR125
CR126
CR127
CR128
CR129
CR130
CR131
CR132
CR133
CR134
CR135
CR136
CR137
CR138
CR139
CR140
CR141
CR142
CR143
CR145
CR148
C 208
C 209
C 210
C 211
C 212
C 213
C 214
C 215
C 216
C 217
C 218
C 219
C 220
C 221
C 222
C 223
C 224
C 225
C 226
C 227
C 228
C 229
C 230
C 232
C 233
C 234
C 235
C 236
.1 µF ±5% X7R cer smd
1500 µF 35V aluminum
2200 pF ±5% NPO cer smd
.01 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
.01 µF ±5% X7R cer smd
22 µF 25V aluminum radial
.1 µF ±5% X7R cer smd
2.2 µF 16V tantalum cer smd
.1 µF ±5% X7R cer smd
1 µF 35V tantalum cer smd
6.8 µF 35V tantalum cer smd
.1 µF ±5% X7R cer smd
.001 µF ±5% NPO cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
510-3609-104
510-4075-152
510-3602-222
510-3609-103
510-3609-103
510-3609-104
510-3609-103
510-3609-104
510-3609-103
510-3609-104
510-3609-103
510-3609-104
510-3609-104
510-3609-103
510-3609-104
510-3609-104
510-3609-103
510-3609-103
510-4425-220
510-3609-104
510-2625-229
510-3609-104
510-2628-109
510-2635-689
510-3609-104
510-3602-102
510-3609-104
510-3609-104
CR101
CR102
CR103
CR104
CR105
CR106
CR107
CR110
CR111
CR112
CR113
CR114
CR115
CR116
CR117
CR118
Switching diode SOT-23
Switching diode SOT-23
3A ultra-fast diode
18V zener ±5% cer smd
1A Schottky diode
1A Schottky diode
Switching diode SOT-23
Switching diode SOT-23
Switching diode SOT-23
Switch diode SOT-23
5.1V zener SOT-23
1A Schottky diode
1A Schottky diode
1A Schottky diode
18V zener SOT-23
3A ultra-fast diode
523-1504-002
523-1504-002
523-1507-004
523-2026-180
523-0519-031
523-0519-031
523-1504-017
523-1504-002
523-1504-002
523-1504-017
523-2016-519
523-0519-031
523-0519-031
523-0519-031
523-2016-180
523-1507-004
Revised October 2002
Part No. 001-2008-204
Description
3A ultra-fast diode
18V zener SOT-23
Ultra-fast rectifier
Switch diode SOT-23
1A Schottky diode
1A Schottky diode
1A Schottky diode
Schottkey diode 20A
Switch diode SOT-23
Ultra-fast rectifier
25A 400V SCR TO-220
1A Schottky diode
1A Schottky diode
Schottkey diode 20A
Switch diode SOT-23
1A Schottky diode
25A 400V SCR TO-220
3A ultra-fast diode
Switching diode SOT-23
Switching diode SOT-23
Dual switching common cath
4.7V zener SOT-23
25A 400V SCR TO-220
Switch diode SOT-23
Switch diode SOT-23
8A 600V ultrafast diode
13V 1W zener SMT
EP100 Ferrite bead
EP101- 0.25” spade lug
EP106
EP110- 0.25” spade lug
EP112
8-20
Part No.
523-1507-004
523-2016-180
523-0019-024
523-1504-017
523-0519-031
523-0519-031
523-0519-031
523-0519-030
523-1504-017
523-0019-024
523-3021-001
523-0519-031
523-0519-031
523-0519-030
523-1504-017
523-0519-031
523-3021-001
523-1507-004
523-1504-002
523-1504-002
523-1504-022
523-2016-479
523-3021-001
523-1504-017
523-1504-017
523-0019-026
523-2026-130
517-2002-008
586-3502-021
586-3502-021
F 102 10A 250V fastblow AGC fuse
FH102 Fuse clip
534-0003-036
534-1007-001
HW100
HW101
HW102
HW104
HW105
HW106
HW107
HW108
018-1007-051
018-1007-052
018-1007-053
018-1007-056
018-1007-057
018-1007-058
575-9076-122
575-9076-112
Cam 5 x 3.795 sil-pad
0.89 x 1.37 sil-pad
1.06 x 4.73 sil-pad
0.83 x 5 Teflon spacer
0.83” Teflon spacer
1.28” Teflon spacer
4-40 3/8” hex socket CPS
6-32 3/8” socket hoodcap
PARTS LIST
Power Supply (Cont’d)
Ref No.
Description
Part No.
HW109
HW110
HW111
HW112
HW113
HW114
HW115
HW120
HW800
HW801
HW802
HW803
HW804
HW805
HW806
HW809
HW810
HW811
HW812
HW813
J 101
J 102
J 800
6-32 machine panhead ZPS
#4 x 0.046 shoulder washer
#4 x 0.040 flat washer NPB
#6 x 0.028 flat washer NPB
#4 shakeproof washer
#6 x 0.018 int lockwasher
#4 spring washer
TO-220 clamp
Speed nut
10-32 x 0.375 CPS nut
6-32 x 0.094 nut
4-40 machine panhead ZPS
6-32 machine panhead ZPS
6-32 machine panhead ZPS
Washer
6 x 0.018 lockwasher int.
3/8” cable clamp
#10 split lock washer
Snap rivet 0.157 dia. x 0.29
Connector mounting screw
2-pin friction header
2-pin friction header
2-pos lock receptacle #22 wire
575-1606-012
596-4504-008
596-2404-008
596-2406-010
596-1104-008
596-1106-009
596-9604-009
537-9055-051
537-0001-002
560-1110-012
560-1106-010
575-1604-010
575-1606-010
575-1606-016
596-2406-012
596-1106-009
572-0001-005
596-1310-010
574-9015-052
515-7141-215
515-9031-201
515-9031-201
515-9032-262
L 101
L 102
L 103
L 104
L 105
L 107
15 µH 30A DC inductor
20 µH 8A DC inductor
7.5 µH 8A DC inductor
10 µH 5A DC inductor
100 µH 1A DC inductor
300 µH 17A DC inductor
542-5010-005
542-5010-006
542-5010-008
542-5010-007
542-5010-012
542-5010-015
MP100
MP101
MP102
MP105
MP801
MP802
MP803
MP804
MP805
4.5” heat sink
2.8” heat sink
5.7” heat sink
TO-202 spacer
Main enclosure
Top cover
Handle
Strain releif
Fan finger guard
014-0771-130
014-0771-131
014-0771-133
017-2210-162
017-2210-165
017-2210-166
017-2139-202
016-2187-270
578-1000-001
NP800 Nameplate holder
NP801 Nameplate label
015-0900-406
559-5861-161
PC001 PC board
035-2000-8107
Ref No.
8-21
Description
Part No.
Q 101
Q 102
Q 103
Q 104
Q 105
Q 106
Q 107
Q 108
Q 110
Q 111
Q 112
Q 114
Q 115
Q 116
Q 117
Q 118
Q 120
Q 121
Q 122
Q 123
Q 124
Q 125
Q 126
Q 127
Q 128
Q 129
Q 130
Q 131
Q 132
Q 133
Q 138
30A 500V N-chnl pwr module
PNP switching
Si NPN amp/sw SOT-23
PNP high current SOT-223
PNP switching
Si NPN amp/sw SOT-23
PNP high current SOT-223
NPN high current SOT-223
Si NPN amp/sw SOT-23
Si NPN amp/sw SOT-23
Si NPN amp/sw SOT-23
PNP switching
PNP high current SOT-223
14A 500V N-MOSFET
PNP high current SOT-223
14A 500V N-MOSFET
Si NPN amp/sw SOT-23
PNP 6A MJD42C
PNP high current SOT-223
N-Chnl E-MOSFET SOT-23
PNP high current SOT-223
20A 200V N-MOSFET
PNP switching
Si NPN amp/sw SOT-23
PNP switching
PNP high current SOT-223
N-Chnl E-MOSFET SOT-23
PNP high current SOT-223
20A 200V N-MOSFET
PNP switching
PNP switching
576-0006-354
576-0003-612
576-0003-600
576-0006-026
576-0003-612
576-0003-600
576-0006-026
576-0006-027
576-0003-600
576-0003-600
576-0003-600
576-0003-612
576-0006-026
576-0006-351
576-0006-026
576-0006-351
576-0003-600
576-0002-603
576-0006-026
576-0006-110
576-0006-026
576-0006-352
576-0003-612
576-0003-600
576-0003-612
576-0006-026
576-0006-110
576-0006-026
576-0006-352
576-0003-612
576-0003-612
R 101
R 102
R 103
R 104
R 105
R 106
R 107
R 108
R 109
R 110
R 111
R 112
330k ohm ±5% 1/8W smd
330k ohm ±5% 1/8W smd
240k ohm ±5% 1/8W smd
100k ohm ±5% 1/8W smd
330k ohm ±5% 1/8W smd
330k ohm ±5% 1/8W smd
330k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
220 ohm ±5% 1/8W smd
10 ohm ±5% 1/8W smd
569-0115-334
569-0115-334
569-0115-244
569-0115-104
569-0115-334
569-0115-334
569-0115-334
569-0175-203
569-0175-203
569-0175-203
569-0115-221
569-0115-100
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Power Supply (Cont’d)
Ref No.
R 113
R 114
R 115
R 116
R 117
R 118
R 119
R 120
R 121
R 122
R 123
R 124
R 125
R 126
R 127
R 128
R 129
R 130
R 131
R 132
R 133
R 134
R 135
R 136
R 137
R 138
R 139
R 140
R 141
R 142
R 143
R 144
R 146
R 148
R 149
R 150
R 151
R 152
R 153
R 154
R 155
R 156
R 157
R 158
R 159
Description
0.03 ohm 55W low ind wire-wd
0.03 ohm 55W low ind wire-wd
4.7k ohm ±5% 1/8W smd
36k ohm ±5% 1/8W smd
330 ohm ±5% 1/8W smd
18.2k ohm ±1% 1/8W smd
24.3k ohm ±1% 1/8W smd
20k ohm ±5% 1W smd
100k ohm ±1% 1/8W smd
100k ohm ±1% 1/8W smd
100k ohm ±1% 1/8W smd
100k ohm ±1% 1/8W smd
13 ohm ±1% 1/8W smd
10 ohm ±5% 1/8W smd
1.27k ohm ±1% 1/8W smd
51 ohm ±5% 1W smd
36k ohm ±5% 1/8W smd
100k ohm ±5% 1/8W smd
36k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
100k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
13k ohm ±1% 1/8W smd
100k ohm ±5% 1/8W smd
1M ohm ±5% 1/8W smd
2.26k ohm ±1% 1/8W smd
2.26k ohm ±1% 1/8W smd
15k ohm ±1% 1/8W smd
10k ohm ±5% 1/8W smd
560k ohm ±5% 1/8W smd
3k ohm ±5% 1/8W smd
25.5k ohm ±1% 1/8W smd
100 ohm ±5% 1/8W smd
4.7k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
20k ohm ±5% 1W smd
4.7k ohm ±5% 1/8W smd
100 ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
36k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
15k ohm ±5% 1/8W smd
20 ohm ±5% 1/8W smd
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
569-4151-307
569-4151-307
569-0115-472
569-0115-363
569-0115-331
569-0111-426
569-0111-438
569-0175-203
569-0111-501
569-0111-501
569-0111-501
569-0111-501
569-0111-112
562-0115-100
569-0111-311
569-0175-510
569-0115-363
569-0115-104
569-0115-363
569-0115-103
569-0115-104
569-0115-203
569-0111-412
569-0115-104
569-0115-105
569-0111-335
569-0111-335
569-0111-418
569-0115-103
569-0115-564
569-0115-302
569-0111-440
569-0115-101
569-0115-472
569-0115-102
569-0115-202
569-0175-203
569-0115-472
569-0115-101
569-0115-103
569-0115-363
569-0115-102
569-0115-203
569-0115-153
569-0115-200
R 160
R 161
R 162
R 163
R 164
R 165
R 166
R 167
R 168
R 169
R 170
R 171
R 172
R 173
R 174
R 175
R 176
R 178
R 179
R 180
R 181
R 182
R 183
R 184
R 185
R 186
R 187
R 188
R 189
R 190
R 191
R 192
R 193
R 194
R 195
R 196
R 197
R 198
R 199
R 200
R 201
R 202
R 203
R 204
R 205
8-22
Description
470 ohm ±5% 1/8W smd
20 ohm ±5% 1/8W smd
Zero ohm ±5% 1/8W smd
20 ohm ±5% 1/8W smd
470 ohm ±5% 1/8W smd
20 ohm ±5% 1/8W smd
10 ohm ±5% 1W smd
10 ohm ±5% 1W smd
10 ohm ±5% 1W smd
1k ohm ±5% 1/8W smd
820 ohm ±5% 1/8W smd
820 ohm ±5% 1/8W smd
100k ohm ±5% 1/8W smd
16.9k ohm ±1% 1/8W smd
1k ohm trim pot
1.8k ohm ±5% 1/8W smd
100 ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
4.7k ohm ±5% 1/8W smd
7.5k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
75 ohm ±5% 1/8W smd
95.3k ohm ±1% 1/8W smd
357k ohm ±1% 1/8W smd
1k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
95.3k ohm ±1% 1/8W smd
10k ohm ±1% 1/8W smd
6.81k ohm ±1% 1/8W smd
1k ohm ±5% 1/8W smd
3.3k ohm ±5% 1/8W smd
8.2k ohm ±5% 1/8W smd
8.2k ohm ±5% 1/8W smd
8.2k ohm ±5% 1/8W smd
8.2k ohm ±5% 1/8W smd
8.2k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
18 ohm ±5% 1/8W smd
18 ohm ±5% 1/8W smd
18 ohm ±5% 1/8W smd
180 ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1W smd
10 ohm ±5% 1/8W smd
Part No.
569-0115-471
569-0115-200
569-0115-001
569-0115-200
569-0115-471
569-0115-200
569-0175-100
569-0175-100
569-0175-100
569-0115-102
569-0115-821
569-0115-821
569-0115-104
569-0111-423
562-0110-102
569-0115-182
569-0115-101
569-0115-202
569-0115-472
569-0115-752
569-0115-102
569-0115-750
569-0111-495
569-0111-554
569-0115-102
569-0115-103
569-0111-495
569-0111-401
569-0111-381
569-0115-102
569-0115-332
569-0115-822
569-0115-822
569-0115-822
569-0115-822
569-0115-822
569-0115-103
569-0115-180
569-0115-180
569-0115-180
569-0115-181
569-0115-203
569-0115-202
569-0175-202
569-0115-100
PARTS LIST
Power Supply (Cont’d)
Ref No.
R 206
R 207
R 208
R 209
R 210
R 211
R 212
R 213
R 214
R 215
R 216
R 217
R 218
R 219
R 220
R 221
R 222
R 223
R 224
R 225
R 226
R 227
R 228
R 229
R 230
R 231
R 232
R 233
R 234
R 235
R 236
R 237
R 238
R 240
R 241
R 242
R 243
R 244
R 245
R 246
R 247
R 249
R 250
R 251
R 252
Description
10 ohm ±5% 1/8W smd
180 ohm ±5% 1/8W smd
51 ohm ±5% 1/8W smd
820 ohm ±5% 1/8W smd
820 ohm ±5% 1/8W smd
12.4k ohm ±1% 1/8W smd
2.26k ohm ±1% 1/8W smd
200 ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
6.2k ohm ±5% 1/8W smd
1k ohm single turn trimmer
1.2k ohm ±5% 1/8W smd
4.7k ohm ±5% 1/8W smd
470 ohm ±5% 1/8W smd
2k ohm ±1% 1/8W smd
36k ohm ±5% 1/8W smd
Zero ohm ±5% 1/8W smd
13k ohm ±5% 1/8W smd
Zero ohm ±5% 1/8W smd
68 ohm ±5% 1/8W smd
24 ohm ±5% 1/8W smd
180 ohm ±5% 1/8W smd
2k ohm ±1% 1/8W smd
820 ohm ±5% 1/8W smd
100 ohm ±5% 1/8W smd
51 ohm ±5% 1W smd
820 ohm ±5% 1/8W smd
3.3k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
18 ohm ±5% 1/8W smd
18 ohm ±5% 1/8W smd
18 ohm ±5% 1/8W smd
180 ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1W smd
10 ohm ±5% 1/8W smd
10 ohm ±5% 1/8W smd
180 ohm ±5% 1/8W smd
51 ohm ±5% 1/8W smd
200 ohm ±5% 1/8W smd
36 ohm ±5% 1/8W smd
3.4k ohm ±1% 1/8W smd
2.49k ohm ±1% 1/8W smd
200 ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
Part No.
Ref No.
569-0115-100
569-0115-181
569-0115-510
569-0115-821
569-0115-821
569-0111-410
569-0111-335
569-0115-201
569-0115-102
569-0115-622
562-0112-102
569-0115-122
569-0115-472
569-0115-471
569-0111-330
569-0115-363
569-0115-001
569-0115-133
569-0115-001
569-0115-680
569-0115-240
569-0115-181
569-0111-330
569-0115-821
569-0115-101
569-0175-510
569-0115-821
569-0115-332
569-0115-102
569-0115-180
569-0115-180
569-0115-180
569-0115-181
569-0115-202
569-0175-202
569-0115-100
569-0115-100
569-0115-181
569-0115-510
569-0115-201
569-0115-360
569-0111-352
569-0111-339
569-0115-201
569-0115-102
R 253
R 254
R 255
R 256
R 257
R 258
R 259
R 260
R 261
R 262
R 263
R 264
R 265
R 266
R 267
R 268
R 269
R 270
R 271
R 272
R 273
R 274
R 275
R 276
R 277
R 278
R 279
R 280
R 281
R 284
R 285
R 286
R 287
R 302
R 303
R 306
R 307
R 308
R 309
R 311
R 312
R 313
R 314
R 315
8-23
Description
Part No.
4.7k ohm ±5% 1/8W smd
1k ohm single turn trimmer
4.3k ohm ±5% 1/8W smd
2k ohm ±1% 1/8W smd
10k ohm ±5% 1/8W smd
36k ohm ±5% 1/8W smd
13k ohm ±5% 1/8W smd
68 ohm ±5% 1/8W smd
24 ohm ±5% 1/8W smd
29.4k ohm ±1% 1/8W smd
2.49k ohm ±1% 1/8W smd
2k ohm ±1% 1/8W smd
3.3k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
430 ohm ±5% 1/8W smd
4.7k ohm ±5% 1/8W smd
360 ohm ±5% 1/8W smd
33k ohm ±5% 1/8W smd
3.3k ohm ±5% 1/8W smd
51 ohm ±5% 1W smd
1k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
75 ohm ±5% 1/8W smd
470 ohm ±5% 1/8W smd
3.4k ohm ±1% 1/8W smd
2.49k ohm ±1% 1/8W smd
1k ohm ±5% 1/8W smd
200 ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
200 ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
Zero ohm ±5% 1/8W smd
Zero ohm ±5% 1/8W smd
Zero ohm ±5% 1/8W smd
100k ohm ±1% 1/8W smd
100k ohm ±1% 1/8W smd
100k ohm ±1% 1/8W smd
100k ohm ±1% 1/8W smd
820 ohm ±5% 1/8W smd
569-0115-472
562-0112-102
569-0115-432
569-0111-330
569-0115-103
569-0115-363
569-0115-133
569-0115-680
569-0115-240
569-0111-446
569-0111-339
569-0111-330
569-0115-332
569-0115-102
569-0115-431
569-0115-472
569-0115-361
569-0115-333
569-0115-332
569-0175-510
569-0115-102
569-0115-102
569-0115-203
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-750
569-0115-471
569-0111-352
569-0111-339
569-0115-102
569-0115-201
569-0115-203
569-0115-201
569-0115-203
569-0115-001
569-0115-001
569-0115-001
569-0111-501
569-0111-501
569-0111-501
569-0111-501
569-0115-821
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Thermal Sensor Board
Ref No.
Description
Battery Backup Kit
Part No.
RT101 8A 2.5 ohm NTC thermistor
RT102 8A 2.5 ohm NTC thermistor
569-3014-001
569-3014-001
T 101
T 105
T 106
T 107
T 108
T 109
0.5 line freq. bias transformer
100:1 current transformer
1:1 transformer
4.5:1 switch mode transformer
1:200 current transformer
1:200 current transformer
592-3041-006
592-3041-005
592-3041-003
592-3041-001
592-3041-002
592-3041-002
U 102
U 104
U 105
U 106
U 107
U 108
U 109
U 110
U 111
U 112
U 113
U 114
U 115
U 116
U 117
U 118
U 119
U 120
U 121
U 122
PFC/PWN combo
Quad 2-in AND SOIC HC08
5V regulator LM78L05ABD
5V regulator LM78L05ABD
Opto-isolator surface mt
Opto-isolator
Programmable TL431AID
Quad op amp LMC660 SOIC
Adj volt reg full temp LM317T
PWM current mode ML4823
PWM current mode ML4823
5V 3A regulator power supply
Programmable TL431AID
Programmable TL431AID
Programmable TL431AID
Programmable TL431AID
Opto-isolator SOIC-8
Opto-isolator SOIC-8
Programmable volt TL431AID
Opto-isolator SOIC-8
544-2002-039
544-3766-008
544-2603-039
544-2603-039
544-9022-001
544-2010-005
544-2003-097
544-2020-020
544-2003-094
544-2002-034
544-2002-034
544-2003-098
544-2003-097
544-2003-097
544-2003-097
544-2003-097
544-2010-006
544-2010-006
544-2003-097
544-2010-006
Ref No.
Thermal sensor board assem
.1 µF 10% X7R chip
48 mil edge clip, short
48 mil edge clip, short
48 mil edge clip, short
Thermal sensor board
Temp sensor LM-35 SO-8
1 µF 275V X2 class capacitor
510-1024-105
CR001
EP006
F 001
FH001
600V 35A rectifier bridge
1/2” tubing
15A 250V ceramic body
Fuse clip
523-4004-025
042-0241-557
534-0003-045
534-1007-001
HW001
HW002
HW003
HW004
HW005
HW007
#10 shakeproof washer
4-40 machine panhead ZPS
9/16” ID rubber grommet
10-32 machine panhead ZPS
#4 shakeproof washer
Heatsink Grafoil TO-15
596-1110-012
575-1604-016
574-0002-004
575-1610-016
596-1104-008
018-1007-055
J 001
AC power cord connector
515-0028-008
L 001
L 002
MP001
PC001
1 µH 10A coil
4.2 µH 10A coil
Filter bracket
PC board
542-5010-010
542-5010-009
017-2210-167
035-2000-820
R 001 1M ohm ±5% 1/4W CF
RV001 Metal oxide varistor
RV002 Metal oxide varistor
569-0513-105
569-3503-001
569-3503-001
W 001
W 002
W 003
W 004
W 005
023-2000-825
023-2000-826
023-2000-827
023-2000-828
023-2000-829
.22 µF 275V AC ±2%
.0022 µF ±2% Y2
.0022 µF ±2% Y2
Revised October 2002
Part No. 001-2008-204
Wire 1 assembly
Wire 2 assembly
Wire 3 assembly
Wire 4 assembly
Wire 5 assembly
BATTERY BACK-UP KIT
Part No. 023-2000-835
023-2000-841
510-3606-104
515-9034-004
515-9034-004
515-9034-004
035-2000-840
544-2032-003
A 001
A 002
C 101
C 103
C 104
C 105
C 106
C 107
C 109
C 110
C 111
AC FILTER BOARD
Part No. 023-2000-820
C 001
C 003
C 004
Part No.
C 005
THERMAL SENSOR BOARD
Part No. 023-2000-840
A 001
C 001
J 001
J 002
J 003
PC001
U 001
Description
510-1024-224
510-1022-222
510-1022-222
8-24
Battery backup board assembly
Battery backup cable assembly
(see separate listing)
.01 µF ±10% X7R chip
6.8 µF 35V tantalum cer smd
.1 µF ±5% X7R cer smd
1000 µF 50Valuminum elect
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
6.8 µF 35V tantalum cer smd
1000 µF 50Valuminum elect
023-2000-830
023-2000-223
510-3606-103
510-2635-689
510-3609-104
510-4076-102
510-3609-104
510-3609-104
510-3609-104
510-2635-689
510-4076-102
PARTS LIST
Battery Backup Kit (Cont’d)
Ref No.
Description
Part No.
Ref No.
HW106
HW107
HW108
HW800
#10 shakeproof washer
4 x 0.46 shoulder washer
10-32 x 0.375 CPS
Speed nut
596-1110-012
596-4504-008
560-1110-012
537-0001-002
J 100
K 101
L 101
MP100
MP101
NP100
NP800
NP801
2-pin lock receptacle
Single pole 24V relay
70 µH 3A Toroid inductor
Bracket
Terminal cover
Max input 28.5V Bat/Backup
Nameplate holder
Nameplate
515-9032-232
567-0031-001
542-5010-014
017-2210-169
032-0758-050
559-5861-166
015-0900-406
559-5861-161
C 112
C 113
C 114
C 115
C 118
C 119
C 124
C 125
C 126
C 127
C 128
C 129
C 130
C 131
C 132
C 133
C 134
.1 µF ±5% X7R cer smd
1 µF 35V tantalum cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
1 µF ±10% 100V polyester
220 µF 25V aluminum radial
1 µF 35V tantalum cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.1 µF ±5% X7R cer smd
.01 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
.01 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
.01 µF ±10% X7R cer smd
.1 µF ±10% X7R cer smd
.01 µF ±10% X7R cer smd
510-3609-104
510-2628-109
510-3609-104
510-3609-104
510-1031-105
510-4225-221
510-2628-109
510-3609-104
510-3609-104
510-3606-104
510-3606-103
510-3606-104
510-3606-103
510-3606-104
510-3606-103
510-3606-104
510-3606-103
CR101
CR102
CR103
CR104
CR105
CR109
CR111
CR113
CR114
CR115
CR116
CR117
CR118
Red LED right angle PC mt
3A ultra-fast diode
12V zener diode
18V ±5% zener SMT
Red LED right angle PC mt
8A 600V ultra-fast diode
Green LED rt angle PC mt
Switching diode SOT-23
3A ultra-fast diode
Switching diode SOT-23
3A ultra-fast diode
13V 1W zener SMT
18V ±5% zener SMT
549-4001-035
523-1507-004
523-2016-120
523-2026-180
549-4001-035
523-0019-026
549-4001-037
523-1504-002
523-1507-004
523-1504-002
523-1507-004
523-2026-130
523-2026-180
EP100
EP101
EP102
EP103
Heat sink insulator TO-220
Copper terminal lug
Copper terminal lug
Copper terminal lug
574-5005-060
586-0007-072
586-0007-072
586-0007-071
F 101
4A resettable polyfuse
534-0020-001
HW100
HW101
HW102
HW103
HW104
HW105
4-40 machine panhead ZPS
6-32 machine panhead ZPS
4 x 0.04 flat washer
6 x 0.018 int lockwasher
#4 shakeproof washer
10-32 machine panhead ZPS
575-1604-012
575-1606-008
596-2404-008
596-1106-009
596-1104-008
575-1610-012
8-25
Description
Part No.
PC001 PC board
035-2000-830
Q 101
Q 102
Q 103
Q 104
Q 105
PNP high current SOT-223
PNP high current SOT-223
N-channel E-MOSFET
PNP TO-220 ISO
PNP high current SOT-223
576-0006-026
576-0006-026
576-0006-110
576-0002-057
576-0006-026
R 101
R 102
R 103
R 104
R 105
R 106
R 107
R 108
R 109
R 110
R 111
R 112
R 112
R 115
R 116
R 117
R 118
R 119
R 120
R 121
R 122
R 123
R 124
4.7k ohm ±5% 1/8W smd
330 ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1W smd
1k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
2k ohm ±5% 1/8W smd
51 ohm ±5% 1W smd
7.5k ohm ±1% 1/8W smd
1k ohm ±1% 1/8W smd
470 ohm ±5% 1W smd
47 ohm ±5% 1/8W smd
3.3k ohm ±5% 1/8W smd
10.5k ohm ±1% 1/8W smd
1k ohm ±1% 1/8W smd
1k ohm ±1% 1/8W smd
62k ohm ±5% 1/8W smd
4.7k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
569-0115-472
569-0115-331
569-0115-202
569-0115-202
569-0115-202
569-0175-202
569-0115-102
569-0115-202
569-0115-202
569-0115-202
569-0175-510
569-0111-385
569-0111-301
569-0175-471
569-0115-470
569-0115-332
569-0111-403
569-0111-301
569-0111-301
569-0115-623
569-0115-472
569-0115-103
569-0115-103
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Battery Backup Kit (Cont’d)
Ref No.
Description
Part No.
R 125
R 126
R 127
R 128
R 129
R 130
R 136
R 137
R 138
R 139
R 140
R 141
R 142
R 143
R 144
R 145
R 146
R 147
R 148
R 149
R 150
R 151
R 152
R 153
R 154
R 155
R 156
R 157
R 158
R 159
R 160
R 165
1k ohm ±1% 1/8W smd
42.2k ohm ±1% 1/8W smd
82.5k ohm ±1% 1/8W smd
10k ohm ±5% 1/8W smd
20k ohm ±5% 1/8W smd
33k ohm ±5% 1/8W smd
3.3k ohm ±5% 1W smd
3.3k ohm ±5% 1W smd
240 ohm ±5% 1/8W smd
3.3k ohm ±5% 1W smd
1k ohm single turn trimmer
Zero ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
2k ohm ±5% 1W smd
15k ohm ±5% 1/8W smd
15k ohm ±5% 1/8W smd
3.9k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
15k ohm ±5% 1/8W smd
82k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
100 ohm ±5% 1/8W smd
75 ohm ±5% 1/8W smd
100k ohm ±5% 1/8W smd
300k ohm ±5% 1/8W smd
1k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
15k ohm ±1% 1/8W smd
1k ohm ±1% 1/8W smd
180k ohm ±5% 1/8W smd
10k ohm ±5% 1/8W smd
2k ohm ±5% 1W smd
569-0111-301
569-0111-461
569-0111-489
569-0115-103
569-0115-203
569-0115-333
569-0175-332
569-0175-332
569-0115-241
569-0175-332
562-0112-102
569-0115-001
569-0115-103
569-0175-202
569-0115-153
569-0115-153
569-0115-392
569-0115-103
569-0115-153
569-0115-823
569-0115-103
569-0115-101
569-0115-750
569-0115-104
569-0115-304
569-0115-102
569-0115-103
569-0111-418
569-0111-301
569-0115-184
569-0115-103
569-0175-202
S 101
Toggle switch on/on rt angle
583-0006-014
U 101
U 102
U 103
U 104
U 105
U 106
U 107
Quad comparator 2901
Programmable voltage reg
Programmable voltage reg
Dual op amp SO-8
Dual op amp SO-8
Temp sensor LM-35 SO-8
Full temp adjustable LM317T
544-2025-011
544-2003-097
544-2003-097
544-2019-004
544-2019-004
544-2032-003
544-2003-094
W 101 Green wire assembly
W 102 Red wire assembly
Revised October 2002
Part No. 001-2008-204
Main Processor Card (MPC)
Ref No.
Description
W 103 Black wire assembly
W 104 Orange wire assembly
Part No.
023-2000-838
023-2000-839
10-FT BATTERY BACKUP CABLE ASSY
Part No. 023-2000-223
A 001 Thermal sensor assembly
EP 001 Ring terminal, 1/4” 8 AWG
EP 004 1/4” heat shrink tubing
EP 004 Contact, power connector
EP 008 3/8” heat shrink tubing
EP 011 1/2” tubing
F 001 Fuse, 30A 32V AGU-30
F 003 Fuse, 30A 32V AGU-30
FH 001 Fuseholder
HW 004 5/8”split loom wire guard
W 001 Wire, #8 red
W 003 Wire, #8 black
023-2000-260
586-0001-028
042-0241-555
515-9033-006
042-0241-556
042-0241-557
534-0008-300
534-0008-300
534-1004-022
537-9057-105
597-7020-802
597-7020-800
A 801
A 802
023-2000-810
023-2000-803
515-9012-284
515-9012-291
Main board assembly
Wire harness assembly includes:
Power socket
Signal socket
MAIN PROCESSOR CARD (MPC)
Part No. 023-2000-310
C 001
C 002
C 004
C 005
C 006
C 007
C 008
C 009
C 010
C 011
C 012
C 013
C 014
C 015
C 016
C 017
C 018
C 019
C 020
023-2000-836
023-2000-837
8-26
10 pF ±5% NPO 1206 chip
20 pF ±5% NPO 1206 chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
10 pF ±5% NPO 1206 chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
20 pF ±5% NPO 1206 chip
10 µF 16V tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
47 µF 25V electrolytic radial
47 µF 25V electrolytic radial
62 pF ±5% NPO 1206 chip
.1 µF ±10% X7R chip
510-3602-100
510-3602-200
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3602-100
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3602-200
510-2625-100
510-3606-103
510-3606-103
510-4425-470
510-4425-470
510-3602-620
510-3606-104
PARTS LIST
Main Processor Card (Cont’d)
Ref No.
Description
Part No.
C 021
C 022
C 023
C 024
C 025
C 026
C 027
C 028
C 029
C 030
C 031
C 032
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
10 µF 16V tantalum smd
10 µF 16V tantalum smd
.01 µF ±10% X7R chip
10 µF 16V tantalum smd
10 µF 16V tantalum smd
62 pF ±5% NPO 1206 chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
510-3606-104
510-3606-104
510-3606-104
510-2625-100
510-2625-100
510-3606-103
510-2625-100
510-2625-100
510-3602-620
510-3606-103
510-3606-103
510-3606-103
CR001
CR002
CR003
CR004
CR005
Green LED submin radial
Yellow LED submin radial
Red LED subminiature radial
Red LED subminiature radial
Yellow LED submin radial
549-4001-122
549-4001-121
549-4001-120
549-4001-120
549-4001-121
DS001 7-segment display .3" green
549-4002-020
EP001
EP002
EP003
EP004
018-1080-001
018-1080-001
018-1080-001
018-1080-001
Crystal pin insulator
Crystal pin insulator
Crystal pin insulator
Crystal pin insulator
HW001 Panel fastener
HW002 Card injector/ext nylon pull
537-0011-031
537-9057-020
J 001
J 002
J 003
J 004
J 005
J 006
8-cond modular jack PC mt
3-pin single inline header
14-pin double row header
6-pin double row header
3-pin single inline header
3-pin single inline header
515-2006-040
515-7100-003
515-7101-407
515-7101-403
515-7100-003
515-7100-003
P 001
P 002
P 003
P 004
P 005
P 006
64-pin DIN male right angle
2-pos shorting socket
2-pos shorting socket
2-pos shorting socket
2-pos shorting socket
2-pos shorting socket
515-7082-101
515-5010-001
515-5010-001
515-5010-001
515-5010-001
515-5010-001
PC310 PC board
Ref No.
035-2000-310
8-27
Description
Part No.
Q 002
Q 003
PNP switching SOT-23
NPN gen purp SOT-23
576-0003-612
576-0001-300
R 001
R 002
R 003
R 004
R 005
R 006
R 007
R 008
R 009
R 010
R 011
R 012
R 013
R 014
R 015
R 016
R 017
R 018
R 019
R 020
R 021
R 022
R 023
R 024
R 025
R 026
R 027
R 028
R 029
R 030
R 031
R 032
R 033
R 034
R 035
R 038
R 039
R 040
10M ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
2k ohm ±5% 1206 smd
150 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
1.2k ohm ±5% 1/4W CF
1.2k ohm ±5% 1/4W CF
1.2k ohm ±5% 1/4W CF
200 ohm ±5% 1206 smd
1.2k ohm ±5% 1/4W CF
10k ohm ±5% 1206 smd
150 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
4.7k ohm ±5% 1206 smd
4.7k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
4.7k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
3.9k ohm ±5% 1206 smd
20k ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
15 ohm 1W smd
569-0115-106
569-0115-222
569-0115-001
569-0115-202
569-0115-151
569-0115-201
569-0115-122
569-0115-122
569-0115-122
569-0115-201
569-0115-122
569-0115-103
569-0115-151
569-0115-103
569-0115-103
569-0115-103
569-0115-222
569-0115-222
569-0115-222
569-0115-222
569-0115-104
569-0115-103
569-0115-472
569-0115-472
569-0115-103
569-0115-103
569-0115-103
569-0115-472
569-0115-103
569-0115-103
569-0115-103
569-0115-102
569-0115-102
569-0115-103
569-0115-392
569-0115-203
569-0115-274
569-0175-150
S 001
S 002
S 003
Push-button momentary sw
8-pos DIP switch
4-pos DIP switch
583-4005-002
583-5002-008
583-5002-004
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Main Processor Card (Cont’d)
Ref No.
Description
Main Audio Card (MAC)
Part No.
Ref No.
Z 002
U 001
U 002
U 003
U 004
U 005
U 006
U 007
U 008
U 009
U 010
U 011
U 012
U 013
U 014
U 015
U 016
U 017
U 018
U 020
U 021
U 022
U 023
U 024
U 025
U 026
U 027
U 028
U 030
U 031
U 032
8k x 8 CMOS static RAM
Hex inverter SOIC 74HC04
1 of 8 demux 74HC138
1 of 8 demux 74HC138
1 of 16 demux SOIC 74HC154
Quad 2-input OR 74HC32
Quad 2-input OR 74HC32
D-latch non-inv 74HC573
9 bit x 64 word FIFO DIP-28
9 bit x 64 word FIFO DIP-28
12V regulator TO-92 78L12
12V regulator TO-92 78L12
8k ROM masked DIP-40 8052
HSDB Multi-Net software
Hex open drain buffer SO-14
Driver/receiver RS232C/v28
Micro monitor SO-8 DS1232
32 x 8 SCRAM SO-28 CMOS
Quad 2-input NAND 74HC00
7-stage binary cntr SOIC 4024
Prog comm intfc 82C51
Differential bus xcvr 65176
Differential bus xcvr 65176
MPC boot code
BCD 7-latch DIP-16 14495
CPU v25 PLCC-84 7032
EEPROM PLCC32R 28C64
Hex inverter Schmitt trigger
Quad 2-input NOR gate
Octal buffer/line driver
544-5001-109
544-3766-004
544-3766-138
544-3766-138
544-3766-154
544-3766-032
544-3766-032
544-3766-573
544-3764-703
544-3764-703
544-2003-032
544-2003-032
544-5010-948
023-9998-289
544-3716-906
544-2023-014
544-2003-085
544-5001-412
544-3766-000
544-3016-024
544-5001-319
544-2023-025
544-2023-025
023-9998-277
544-3014-495
544-5002-016
544-5002-412
544-3014-092
544-3014-002
544-3542-243
X 001
X 013
X 014
X 024
X 025
X 027
10-pos right angle IC socket
40-pin IC socket
28-pin IC socket
8-pin DIP socket
32-pin IC socket
84-pos PLCC socket
515-5008-270
515-5008-019
515-5008-018
515-5008-011
515-5008-108
515-5020-100
Y 001
Y 002
Y 003
Y 004
10 MHz crystal HC-18
11.059 MHz crystal
2.4576 MHz HC-18U
12 MHz mP crystal
521-0010-000
521-0011-059
521-0002-458
521-0012-000
Z 001
EMI suppression filter
532-3003-002
Revised October 2002
Part No. 001-2008-204
Description
EMI suppression filter
Part No.
532-3003-002
MAIN AUDIO CARD (MAC)
Part No. 023-2000-320
8-28
A 301
Compandor option
023-2000-940
C 100
C 101
C 102
C 103
C 104
C 105
C 106
C 107
C 108
C 109
C 110
C 111
C 112
C 113
C 114
C 115
C 116
C 117
C 118
C 119
C 120
C 121
C 122
C 123
C 124
C 125
C 126
C 127
C 128
C 129
C 130
C 131
C 132
C 133
C 134
C 136
C 137
C 138
470 pF ±5% NPO 1206 chip
.0022 µF ±10% X7R 1206 chip
.001 µF ±2% NPO 1206
.1 µF ±10% X7R chip
100 pF ±2% NPO 1206
.033 µF ±5% X7R 1210
.068 µF ±5% X7R 1206
.022 µF ±5% X7R 1206
.1 µF ±5% X7R 1206
.1 µF ±5% X7R 1206
.022 µF ±5% X7R 1206
.022 µF ±5% X7R 1206
.01 µF ±5% X7R 1206
100 pF ±5% NPO 1206 chip
100 pF ±5% NPO 1206 chip
100 pF ±5% NPO 1206 chip
.001 µF ±5% NPO 1206
.01 µF ±5% X7R 1206
.01 µF ±5% X7R 1206
.1 µF ±5% X7R 1206
.1 µF ±5% X7R 1206
.01 µF ±5% X7R 1206
.022 µF ±5% X7R 1206
.047 µF ±5% X7R 1206
.0068 µF ±10% X7R chip
680 pF ±2% NPO 1206
.01 µF ±2% NPO 1206
680 pF ±2% NPO 1206
.0033 µF ±2% NPO 1206
470 pF ±2% NPO 1206
470 pF ±2% NPO 1206
.0047 µF ±5% X7R 1206
.0056 µF ±2% NPO 1206
.0047 µF ±2% NPO 1206
20 pF ±5% NPO 1206 chip
100 pF ±5% NPO 1206
100 pF ±5% NPO 1206
.1 µF ±10% X7R chip
510-3602-471
510-3606-222
510-3616-102
510-3606-104
510-3616-101
510-3610-333
510-3609-683
510-3609-223
510-3609-104
510-3609-104
510-3609-223
510-3609-223
510-3609-103
510-3602-101
510-3602-101
510-3602-101
510-3602-102
510-3609-103
510-3609-103
510-3609-104
510-3609-104
510-3609-103
510-3609-223
510-3609-473
510-3606-682
510-3616-681
510-3617-103
510-3616-681
510-3616-332
510-3616-471
510-3616-471
510-3609-472
510-3617-562
510-3616-472
510-3602-200
510-3602-101
510-3602-101
510-3606-104
PARTS LIST
Main Audio Card (Cont’d)
Ref No.
C 139
C 140
C 141
C 142
C 143
C 144
C 145
C 146
C 147
C 148
C 149
C 150
C 151
C 152
C 153
C 154
C 155
C 156
C 157
C 158
C 159
C 160
C 161
C 162
C 163
C 164
C 165
C 166
C 169
C 170
C 171
C 172
C 173
C 174
C 175
C 176
C 177
C 178
C 179
C 180
C 181
C 182
C 183
C 184
C 185
Description
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
.01 µF ±5% X7R 1206
.022 µF ±5% X7R 1206
.047 µF ±10% X7R 1206
.0068 µF ±5% X7R 1206
390 pF ±5% NPO 1206
4700 pF ±2% NPO 1206
.01 µF ±2% NPO 1206
4700 pF ±2% NPO 1206
.022 µF ±5% X7R 1206
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
15 pF ±5% NPO 1206 chip
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
10 µF 16V tantalum smd
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
.1 µF ±10% X7R chip
20 pF ±5% NPO 1206 chip
20 pF ±5% NPO 1206 chip
.001 µF ±2% NPO 1206
360 pF ±5% NPO 1206
15 pF ±5% NPO 1206 chip
.1 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
Part No.
Ref No.
510-3606-104
510-3606-104
510-3606-104
510-3609-103
510-3609-223
510-3606-473
510-3609-682
510-3602-391
510-3616-472
510-3617-103
510-3616-472
510-3609-223
510-3606-104
510-3606-104
510-3606-104
510-3606-104
510-3602-150
510-3606-104
510-3606-104
510-2625-100
510-3606-104
510-3606-104
510-3606-104
510-3602-200
510-3602-200
510-3616-102
510-3602-361
510-3602-150
510-3606-104
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
C 186
C 187
C 188
C 189
C 190
C 191
C 192
C 193
C 194
C 195
C 196
C 197
C 198
C 199
C 200
C 201
C 202
C 203
C 204
C 205
C 206
C 207
C 208
C 209
C 210
C 211
C 212
C 213
C 214
C 215
C 216
C 217
C 218
C 219
C 220
C 221
C 222
C 223
C 224
C 225
C 226
C 227
C 228
C 229
C 230
8-29
Description
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
1 µF tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
Part No.
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-2625-109
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Main Audio Card (Cont’d)
Ref No.
C 231
C 232
C 233
C 234
C 235
C 236
C 237
C 238
C 239
C 240
C 241
C 242
C 243
C 244
C 245
C 246
C 247
C 248
C 249
C 251
C 254
C 255
C 256
C 257
C 258
C 262
C 263
C 264
C 265
C 266
C 267
C 268
C 269
C 270
C 271
C 272
C 273
C 276
C 277
C 278
C 279
C 280
C 281
C 282
C 283
Description
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
1 µF tantalum smd
.001 pF ±2% NPO 1206
.033 µF ±5% X7R 1210
.047 µF ±5% X7R 1206
.068 µF ±5% X7R 1206
1 µF tantalum smd
15 µF 20V tantalum smd
15 µF 20V tantalum smd
10 µF 35V axial low temp
10 µF 35V axial low temp
10 µF 35V axial low temp
10 µF 35V axial low temp
.1 µF ±10% X7R chip
10 µF 16V tantalum smd
.1 µF ±10% X7R chip
15 µF 20V tantalum smd
.1 µF ±10% X7R 1206
47 µF 10V tantalum smd
15 µF 20V tantalum smd
47 µF 10V tantalum smd
47 µF 10V tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
47 µF 10V tantalum smd
47 µF 10V tantalum smd
47 µF 10V tantalum smd
47 µF 10V tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.0022 µF ±2% NPO 1206
.0047 µF ±2% NPO 1206
.0068 µF ±2% NPO 1206
.22 µF ±5% X7R 1210
.022 µF ±5% X7R 1206
820 pF ±2% NPO 1206
.1 µF ±10% X7R 1206
.1 µF ±10% X7R 1206
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-2625-109
510-3616-102
510-3610-333
510-3609-473
510-3609-683
510-2625-109
510-2626-150
510-2626-150
510-4235-100
510-4235-100
510-4235-100
510-4235-100
510-3606-104
510-2625-100
510-3606-104
510-2626-150
510-3606-104
510-2624-470
510-2626-150
510-2624-470
510-2624-470
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-2624-470
510-2624-470
510-2624-470
510-2624-470
510-3606-103
510-3606-103
510-3606-103
510-3616-222
510-3616-472
510-3617-682
510-3610-224
510-3609-223
510-3616-821
510-3606-104
510-3606-104
8-30
Description
Part No.
C 284
C 285
C 286
C 287
C 288
C 289
C 290
C 291
C 292
C 293
C 294
C 295
C 296
C 297
C 298
C 299
C 300
C 301
C 302
C 303
C 304
C 305
C 306
C 307
220 µF 25V alum electrolytic
470 µF 25V alum electrolytic
10 µF tantalum smd
300 pF ±5% NPO 1206
300 pF ±5% NPO 1206
300 pF ±5% NPO 1206
300 pF ±5% NPO 1206
.1 µF ±5% X7R 1206
360 pF ±5% NPO 1206
68 pF ±5% NPO 1206
.1 µF ±5% X7R 1206
220 µF electrolytic aluminum
10 µF 16V tantalum smd
.0039 µF ±2% NPO 1206
.0033 µF ±2% NPO 1206
.01 µF ±10% X7R chip
.0056 µF ±2% NPO 1210
.0047 µF ±2% NPO 1206
.0033 µF ±2% NPO 1206
.0039 µF ±2% NPO 1206
.1 µF ±10% X7R 1206 chip
10 µF tantalum smd
.1 µF ±10% X7R 1206
100 pF ±5% NPO 1206
510-4225-221
510-4064-471
510-2625-100
510-3602-301
510-3602-301
510-3602-301
510-3602-301
510-3609-104
510-3602-361
510-3602-680
510-3609-104
510-4325-221
510-2625-100
510-3616-392
510-3616-332
510-3606-103
510-3617-562
510-3616-472
510-3616-332
510-3616-392
510-3606-104
510-2625-100
510-3606-104
510-3602-101
CR100
CR101
CR102
CR103
CR104
CR105
CR106
CR107
CR108
CR109
CR110
CR111
CR112
CR113
CR114
CR117
CR118
CR119
CR120
Switching diode SOT-23
Dual switching diode SOT-23
Dual switching diode SOT-23
Dual switching diode SOT-23
Dual switching diode SOT-23
Dual switching diode SOT-23
Switching diode SOT-23
4.3V zener SOT-23
UHF/VHF band switch SOT
UHF/VHF band switch SOT
UHF/VHF band switch SOT
2.4V 1W zener
2.4V 1W zener
15V zener SOT-23
15V zener SOT-23
15V zener SOT-23
15V zener SOT-23
5.1V zener SOT-23
5.1V zener SOT-23
523-1504-002
523-1504-023
523-1504-023
523-1504-023
523-1504-023
523-1504-023
523-1504-002
523-2016-439
523-1504-012
523-1504-012
523-1504-012
523-2505-249
523-2505-249
523-2016-150
523-2016-150
523-2016-150
523-2016-150
523-2016-519
523-2016-519
PARTS LIST
Main Audio Card (Cont’d)
Ref No.
Description
Part No.
EP100 Crystal pin insulator
018-1080-001
HW001 Panel fastener
HW101 Card inj/ext nylon pull
HW102 Rivet snap 0.142 dia
537-0011-031
537-9057-020
574-9015-050
J 100
J 101
J 102
J 103
J 104
J 105
J 106
J 301
105-2204-105
515-2002-011
515-2001-011
105-2203-101
515-2001-011
515-7100-003
515-7100-005
515-5006-041
Green horizontal tip jack .080
Speaker jack mini enclosed
3.6mm jack enclosed
Black horiz tip jack .080
3.6mm jack enclosed
3-pin single inline header
5-pin single inline header
Minisert closed bot socket
MP001 Control knob
032-0792-010
P 100
P 101
P 102
P 106
P 107
515-7082-102
515-7082-101
515-5010-001
515-5010-001
515-5010-001
32-pin DIN male right angle
64-pin DIN male right angle
2-pos shorting socket
2-pos shorting socket
2-pos shorting socket
PC200 PC board
035-2000-320
Q 101
Q 102
Si PNP SOT-23 2N3906
Si NPN SOT-23 2N3904
576-0003-657
576-0003-658
R 101
R 102
R 103
R 104
R 105
R 106
R 107
R 108
R 109
R 110
R 111
R 112
R 113
R 114
R 115
R 116
R 117
29.4k ohm ±1% 1206 smd
147k ohm ±1% 1206 smd
69.8k ohm ±1% 1206 smd
15k ohm ±1% 1206 smd
100 ohm ±1% 1206 smd
1.07M ohm ±1% 1206 smd
1.07M ohm ±1% 1206 smd
110 ohm ±1% 1206 smd
1.07M ohm ±1% 1206 smd
110 ohm ±1% 1206 smd
18.2k ohm ±1% 1206 smd
47k ohm ±5% 1206 smd
150k ohm ±5% 1206 smd
18k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
1.5k ohm ±5% 1206 smd
6.2k ohm ±5% 1206 smd
569-0111-446
569-0111-517
569-0111-482
569-0111-418
569-0111-201
569-0111-604
569-0111-604
569-0111-205
569-0111-604
569-0111-205
569-0111-426
569-0115-473
569-0115-154
569-0115-183
569-0115-473
569-0115-152
569-0115-622
Ref No.
R 118
R 119
R 120
R 121
R 122
R 123
R 124
R 125
R 126
R 127
R 128
R 129
R 130
R 131
R 132
R 133
R 134
R 135
R 136
R 137
R 138
R 139
R 140
R 141
R 142
R 143
R 144
R 145
R 150
R 151
R 152
R 153
R 154
R 155
R 156
R 157
R 158
R 159
R 160
R 161
R 162
R 163
R 164
R 165
R 166
8-31
Description
Part No.
12k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
330k ohm ±5% 1206 smd
1M ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
470k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
56k ohm ±5% 1206 smd
56k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
121k ohm ±1% 1206 smd
121k ohm ±1% 1206 smd
35.7k ohm ±1% 1206 smd
27.4k ohm ±1% 1206 smd
22.6k ohm ±1% 1206 smd
17.4k ohm ±1% 1206 smd
3.3k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
150k ohm ±5% 1206 smd
86.6k ohm ±1% 1206 smd
43.2k ohm ±1% 1206 smd
22k ohm ±5% 1206 smd
43k ohm ±5% 1206 smd
43k ohm ±5% 1206 smd
82k ohm ±5% 1206 smd
82k ohm ±5% 1206 smd
82k ohm ±5% 1206 smd
82k ohm ±5% 1206 smd
2.74k ohm ±1% 1206 smd
1.1k ohm ±1% 1206 smd
3.01k ohm ±1% 1206 smd
18.2k ohm ±1% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
56k ohm ±5% 1206 smd
569-0115-123
569-0115-473
569-0115-103
569-0115-473
569-0115-103
569-0115-334
569-0115-105
569-0115-104
569-0115-104
569-0115-474
569-0115-104
569-0115-473
569-0115-104
569-0115-563
569-0115-563
569-0115-104
569-0115-104
569-0115-473
569-0115-103
569-0111-509
569-0111-509
569-0111-454
569-0111-443
569-0111-435
569-0111-424
569-0115-332
569-0115-102
569-0115-154
569-0111-491
569-0111-462
569-0115-223
569-0115-433
569-0115-433
569-0115-823
569-0115-823
569-0115-823
569-0115-823
569-0111-343
569-0111-305
569-0111-347
569-0111-426
569-0115-104
569-0115-104
569-0115-473
569-0115-563
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Main Audio Card (Cont’d)
Ref No.
R 167
R 168
R 169
R 170
R 171
R 172
R 173
R 174
R 175
R 176
R 177
R 178
R 179
R 180
R 181
R 182
R 183
R 184
R 185
R 186
R 187
R 188
R 189
R 190
R 191
R 192
R 193
R 194
R 195
R 196
R 197
R 198
R 199
R 200
R 201
R 202
R 203
R 204
R 205
R 206
R 207
R 208
R 209
R 210
R 211
Description
56k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
54.9k ohm ±1% 1206 smd
1M ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
430k ohm ±5% 1206 smd
160k ohm ±5% 1206 smd
4.3k ohm ±5% 1206 smd
6.8k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
300 ohm ±5% 1206 smd
300 ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
300 ohm ±5% 1206 smd
300 ohm ±5% 1206 smd
75k ohm ±1% 1206 smd
75k ohm ±1% 1206 smd
75k ohm ±1% 1206 smd
75k ohm ±1% 1206 smd
300 ohm ±5% 1206 smd
300 ohm ±5% 1206 smd
75k ohm ±1% 1206 smd
75k ohm ±1% 1206 smd
75k ohm ±1% 1206 smd
75k ohm ±1% 1206 smd
300 ohm ±5% 1206 smd
300 ohm ±5% 1206 smd
1M ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
1M ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
7.5k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
569-0115-563
569-0115-222
569-0111-472
569-0115-105
569-0115-103
569-0115-103
569-0115-434
569-0115-164
569-0115-432
569-0115-682
569-0115-104
569-0115-104
569-0115-301
569-0115-301
569-0115-104
569-0115-104
569-0115-301
569-0115-301
569-0111-485
569-0111-485
569-0111-485
569-0111-485
569-0115-301
569-0115-301
569-0111-485
569-0111-485
569-0111-485
569-0111-485
569-0115-301
569-0115-301
569-0115-105
569-0115-103
569-0115-104
569-0115-222
569-0115-274
569-0115-105
569-0115-103
569-0115-473
569-0115-752
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-101
R 212
R 213
R 214
R 215
R 216
R 217
R 218
R 219
R 220
R 222
R 223
R 225
R 226
R 227
R 228
R 229
R 230
R 231
R 232
R 233
R 234
R 235
R 236
R 237
R 238
R 239
R 240
R 241
R 242
R 243
R 244
R 247
R 248
R 249
R 250
R 251
R 252
R 253
R 254
R 256
R 257
R 258
R 259
R 260
R 261
8-32
Description
1k ohm ±5% 1206 smd
5.1k ohm ±5% 1206 smd
3.9k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
82k ohm ±5% 1206 smd
180k ohm ±5% 1206 smd
16k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
6.8k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
5.1k ohm ±1% 1206 smd
1k ohm ±5% 1206 smd
7.5k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
51 ohm ±5% 1W smd
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
10k ohm Vol/Audio switch
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
100k ohm multi-turn pot
54.9k ohm ±1% 1206 smd
120k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
150k ohm ±5% 1206 smd
51k ohm ±5% 1206 smd
43k ohm ±5% 1206 smd
390k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
47k ohm ±5% 1206 smd
270k ohm ±5% 1206 smd
Part No.
569-0115-102
569-0115-512
569-0115-392
569-0115-102
569-0115-103
569-0115-101
569-0115-823
569-0115-184
569-0115-163
569-0115-104
569-0115-682
569-0115-103
569-0115-103
569-0115-103
569-0111-512
569-0115-102
569-0115-752
569-0115-103
569-0175-510
562-0110-104
562-0110-104
562-0110-104
562-0018-044
562-0110-104
562-0110-104
562-0110-104
562-0110-104
562-0110-104
562-0110-104
562-0110-104
562-0110-104
569-0111-472
569-0115-124
569-0115-363
569-0115-154
569-0115-513
569-0115-433
569-0115-394
569-0115-473
569-0115-363
569-0115-363
569-0115-222
569-0115-103
569-0115-473
569-0115-274
PARTS LIST
Main Audio Card (Cont’d)
Ref No.
R 262
R 263
R 264
R 265
R 266
R 267
R 268
R 269
R 270
R 271
R 274
R 275
R 276
R 277
R 279
R 280
R 281
R 282
R 283
R 284
R 285
R 286
R 287
R 288
R 289
R 290
R 291
R 292
R 293
R 294
R 295
R 296
R 297
R 298
R 299
R 300
R 301
R 302
R 303
R 304
R 305
R 306
R 307
R 308
R 309
Description
2.2k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
39k ohm ±5% 1206 smd
180k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
18k ohm ±5% 1206 smd
5.1k ohm ±5% 1206 smd
150k ohm ±5% 1206 smd
150k ohm ±5% 1206 smd
1M ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
2.2k ohm ±5% 1206 smd
75k ohm ±5% 1206 smd
100 ohm ±5% 1/4W CF
220 ohm ±5% 1206 smd
2.2 ohm ±10% 1206 smd
1 ohm ±10% 1206 smd
1k ohm ±5% 1206 smd
39 ohm ±5% 1206 smd
6.2k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
100k ohm multi-turn pot
36k ohm ±5% 1206 smd
240 ohm ±5% 1206 smd
27 ohm ±5% 1206 smd
100k ohm multi-turn pot
36k ohm ±5% 1206 smd
36k ohm ±5% 1206 smd
909k ohm ±1% 1206 smd
25.5k ohm ±1% 1206 smd
Part No.
Ref No.
569-0115-222
569-0115-103
569-0115-103
569-0115-222
569-0115-103
569-0115-222
569-0115-363
569-0115-363
569-0115-393
569-0115-184
569-0115-363
569-0115-363
569-0115-183
569-0115-512
569-0115-154
569-0115-154
569-0115-105
569-0115-103
569-0115-001
569-0115-103
569-0115-222
569-0115-753
569-0513-101
569-0115-221
569-0115-229
569-0115-109
569-0115-102
569-0115-390
569-0115-622
569-0115-102
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-363
562-0110-104
569-0115-363
569-0115-241
569-0115-270
562-0110-104
569-0115-363
569-0115-363
569-0111-593
569-0111-440
R 310
R 311
R 312
R 313
R 314
R 315
R 316
R 317
R 318
R 319
R 320
R 321
R 322
R 323
8-33
Description
Part No.
Zero ohm ±10% 1206 smd
Zero ohm ±10% 1206 smd
Zero ohm ±10% 1206 smd
Zero ohm ±10% 1206 smd
43.2k ohm ±1% 1206 smd
86.6k ohm ±1% 1206 smd
25.5k ohm ±1% 1206 smd
909k ohm ±1% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
180k ohm ±5% 1206 smd
100 ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
Zero ohm ±5% 1206 smd
569-0115-001
569-0115-001
569-0115-001
569-0115-001
569-0111-462
569-0111-491
569-0111-440
569-0111-593
569-0115-103
569-0115-103
569-0115-184
569-0115-101
569-0115-001
569-0115-001
RT100 10k ohm chip thermistor
569-3013-007
S 100
S 101
8-pos DIP switch
4-pos DIP switch
583-5002-008
583-5002-004
U 100
U 101
U 102
U 103
U 104
U 105
U 106
U 107
U 108
U 109
U 110
U 111
U 112
U 113
U 114
U 115
U 116
U 117
U 118
U 119
U 120
U 121
U 122
U 123
U 124
Quad 2-input NOR
544-3766-002
Hex inverter SOIC 74HC04
544-3766-004
1 of 8 demux 74HC138
544-3766-138
1 of 16 demux SOIC 74HC154
544-3766-154
D-latch non-inverting SOIC
544-3766-573
D-latch non-inverting SOIC
544-3766-573
D flip flop SOIC 74HC574
544-3766-574
D flip flop SOIC 74HC574
544-3766-574
D flip flop SOIC 74HC574
544-3766-574
Modem Bell 202 comp MX-614TN 544-3988-014
Modem Bell 202 comp MX-614TN 544-3988-014
EEPROM masked DIP-40
544-5010-948
Main Audio Card/LTR
023-9998-291
Quad analog sw SPST SO-16
544-3003-001
Quad analog sw SPST SO-16
544-3003-001
Quad analog sw SPST SO-16
544-3003-001
Quad analog sw SPST SO-16
544-3003-001
Quad analog sw SPST SO-16
544-3003-001
Quad analog sw SPST SO-16
544-3003-001
Micro monitor SO-8 DS1232
544-2003-085
Dual op amp SOIC LM2904
544-2019-004
Dual op amp SOIC LM2904
544-2019-004
Quad op amp SOIC MC3403
544-2020-008
Quad op amp SOIC MC3403
544-2020-008
Dual op amp SOIC LM2904
544-2019-004
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Main Audio Card (Cont’d)
Ref No.
Description
Interface Alarm Card (IAC)
Part No.
U 125
U 126
U 127
U 128
U 129
U 130
U 131
U 132
U 133
U 135
U 136
U 149
U 151
U 153
U 154
U 155
U 156
U 157
U 158
U 159
U 160
U 161
U 162
U 163
U 164
U 165
U 166
U 167
Quad op amp SOIC MC3404
Quad op amp SOIC MC3404
Quad op amp SOIC MC3404
Quad op amp SOIC MC3404
Quad op amp SOIC MC3404
Dual op amp SOIC LM2904
Quad op amp SOIC MC3404
Audio amp 10W TO-220
1 of 16 demux SOIC 74HC154
Dual op amp SO-8 MC33178
+5V regulator SOIC 78L08
EEPOT 100k SOIC 9C104
EEPOT 100k SOIC 9C104
Quad analog sw SPST SO-16
Quad 2-in OR SOIC 74HC32
D flip flop SOIC 74HC574
D flip flop SOIC 74HC574
D flip flop SOIC 74HC574
Quad analog sw SOIC DG202
Quad analog sw SOIC DG202
9 bit x 64 word FIFO DIP-28
9 bit x 64 word FIFO DIP-28
Dr/Rcvr RS232C V.28 145406
Dual op amp SOIC LM2904
Dual op amp SOIC LM2904
Dual op amp SOIC LM2904
Dual op amp SO-8 MC33178
Quad op amp SOIC MC3404
544-2020-008
544-2020-008
544-2020-008
544-2020-008
544-2020-008
544-2019-004
544-2020-008
544-2006-013
544-3766-154
544-2019-018
544-2603-042
544-0004-209
544-0004-209
544-3003-001
544-3766-032
544-3766-574
544-3766-574
544-3766-574
544-3003-001
544-3003-001
544-3764-703
544-3764-703
544-2023-014
544-2019-004
544-2019-004
544-2019-004
544-2019-018
544-2020-008
X 111
X 112
40-pin IC socket
28-pin IC socket
515-5008-019
515-5008-018
Y 100
Y 101
2.4576 MHz crystal HC-18U
3.5795 MHz crystal
11.059 MHz crystal
521-0002-458
521-0003-579
521-0011-059
Z 100
Z 101
Z 102
EMI suppression filter
EMI suppression filter
EMI suppression filter
532-3003-002
532-3003-002
532-3003-002
Ref No.
INTERFACE ALARM CARD
Part No. 023-2000-350
C 500
C 501
C 502
.01 µF ±10% X7R chip
.015 µF ±10% X7R chip
.1 µF ±10% X7R 1210
Revised October 2002
Part No. 001-2008-204
510-3606-103
510-3606-153
510-3607-104
8-34
Description
Part No.
C 503
C 504
C 505
C 506
C 507
C 508
C 509
C 510
C 511
C 512
C 513
C 514
C 515
C 516
C 517
C 518
C 519
C 520
C 521
C 522
C 523
C 524
C 525
C 526
C 527
C 528
C 529
C 530
C 531
C 532
C 533
C 534
C 535
C 536
C 537
C 538
C 539
150 pF ±5% NPO 1206 chip
10 µF 16V tantalum smd
10 µF 16V tantalum smd
10 µF 16V tantalum smd
10 µF 16V tantalum smd
33 µF 10V tantalum smd
1 µF 16V tantalum smd
33 µF 10V tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
.1 µF ±10% X7R chip
.01 µF ±10% X7R chip
47 µF 25V electrolytic radial
47 µF 25V electrolytic radial
10 µFD 16V tantalum smd
10 µFD 16V tantalum smd
1 µF 16V tantalum smd
.1 µF 35V tantalum smd
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
220 µF 25V aluminum radial
.01 µF ±10% X7R chip
1000 µF 25V aluminum radial
.01 µF ±10% X7R chip
100 pF ±5% NPO 1206
100 pF ±5% NPO 1206
.1 µF ±10% X7R 1210
.1 µF ±10% X7R 1210
.01 µF ±10% X7R chip
.01 µF ±10% X7R chip
510-3602-151
510-2625-100
510-2625-100
510-2625-100
510-2625-100
510-2624-330
510-2625-109
510-2624-330
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3606-103
510-3607-104
510-3606-103
510-4425-470
510-4425-470
510-2625-100
510-2625-100
510-2625-109
510-2628-108
510-3606-103
510-3606-103
510-4225-221
510-3606-103
510-4225-102
510-3606-103
510-3602-101
510-3602-101
510-3607-104
510-3607-104
510-3606-103
510-3606-103
CR500
CR501
CR502
CR503
CR504
CR505
CR506
Red LED submin radial
Green LED submin radial
Yellow LED submin radial
Green LED submin radial
Green LED submin radial
Yellow LED submin radial
Dual switch diode SOT-23
549-4001-120
549-4001-122
549-4001-121
549-4001-122
549-4001-122
549-4001-121
523-1504-023
PARTS LIST
Interface Alarm Card (Cont’d)
Ref No.
Description
Part No.
CR507
CR508
CR509
CR510
CR511
CR512
CR513
CR522
CR523
CR524
CR525
CR526
CR527
CR528
CR529
CR530
CR531
CR532
CR533
CR534
CR535
CR536
CR537
CR540
Dual switch diode SOT-23
Dual switch diode SOT-23
Dual switch diode SOT-23
Dual switch diode SOT-23
Dual switch diode SOT-23
Dual switch diode SOT-23
Dual switch diode SOT-23
5.1V zener SOT-23
Green LED submin radial
Green LED submin radial
Green LED submin radial
200V 1.5A rectifier 1N4818
5.1V zener SOT-23
5.1V zener SOT-23
15V zener SOT-23
15V zener SOT-23
15V zener SOT-23
15V zener SOT-23
15V zener SOT-23
15V zener SOT-23
4.3V zener SOT-23
15V zener SOT-23
15V zener SOT-23
Rectifier diode 100V 6A
523-1504-023
523-1504-023
523-1504-023
523-1504-023
523-1504-023
523-1504-023
523-1504-023
523-2016-519
549-4001-122
549-4001-122
549-4001-122
523-0013-201
523-2016-519
523-2016-519
523-2016-150
523-2016-150
523-2016-150
523-2016-150
523-2016-150
523-2016-150
523-2016-439
523-2016-150
523-2016-150
523-0015-001
F 501
2A 250V submin fuse
534-0017-017
FH501 Fuse holder
534-1017-001
HW 001 Panel fastener .475 lg
HW500 Card inj/ext nylon pull
537-0011-031
537-9057-020
J 500
J 501
J 502
J 503
J 504
J 505
J 506
Horizontal green tip jack .080
Horizontal black tip jack .080
Horizontal red tip jack .080
3-pin single inline header
3-pin single inline header
4-pin single inline header
2-pin single inline header
105-2204-105
105-2203-101
105-2202-101
515-7100-003
515-7100-003
515-7100-004
515-7100-002
K 500
K 501
K 502
K 503
12V SPDT 1A relay submin
12V SPDT 1A relay submin
12V SPDT 1A relay submin
12V SPDT 1A relay submin
567-2002-021
567-2002-021
567-2002-021
567-2002-021
Ref No.
8-35
Description
Part No.
L 501
100 µH 3A filter choke PC mount 542-5010-016
P 500
P 501
P 503
P 504
P 505
P 506
64-pin DIN male right angle
32-pin DIN male right angle
2-pos shorting socket
2-pos shorting socket
2-pos shorting socket
2-pos shorting socket
515-7082-101
515-7082-102
515-5010-001
515-5010-001
515-5010-001
515-5010-001
PC500 PC board
035-2000-350
Q 500
Q 501
Q 502
Q 503
Q 504
Q 505
Si NPN SOT-23 2N3904
Si NPN SOT-23 2N3904
Si NPN SOT-23 2N3904
Si NPN SOT-23 2N3904
NPN dig SOT-23F RN1404
NPN dig SOT-23F RN1404
576-0003-658
576-0003-658
576-0003-658
576-0003-658
576-0003-616
576-0003-616
R 500
R 501
R 502
R 503
R 504
R 505
R 506
R 507
R 508
R 509
R 510
R 511
R 512
R 513
R 514
R 515
R 516
R 517
R 518
R 519
R 520
R 521
R 522
R 523
R 524
R 525
R 526
4.7k ohm ±5% 1206 smd
4.7k ohm ±5% 1206 smd
430 ohm ±5% 1/4W CF
5.1k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
2k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±5% 1206 smd
20k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
2.7k ohm ±5% 1/4W CF
2.7k ohm ±5% 1/4W CF
2.7k ohm ±5% 1/4W CF
2.7k ohm ±5% 1/4W CF
2.7k ohm ±5% 1/4W CF
4.7k ohm ±5% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
4.7k ohm ±5% 1206 smd
10k ohm ±1% 1206 smd
10k ohm ±1% 1206 smd
569-0115-472
569-0115-472
569-0513-431
569-0115-512
569-0115-102
569-0115-202
569-0115-102
569-0115-104
569-0111-401
569-0111-401
569-0115-103
569-0115-203
569-0115-103
569-0115-103
569-0115-103
569-0115-102
569-0115-272
569-0115-272
569-0115-272
569-0115-272
569-0115-272
569-0115-472
569-0111-401
569-0111-401
569-0115-472
569-0111-401
569-0111-401
Revised October 2002
Part No. 001-2008-204
PARTS LIST
Interface Alarm Card (Cont’d)
Ref No.
R 527
R 528
R 529
R 530
R 531
R 532
R 533
R 534
R 535
R 536
R 537
R 538
R 539
R 540
R 541
R 542
R 543
R 544
R 545
R 546
R 547
R 548
R 549
R 550
R 551
R 552
R 553
R 554
R 555
R 556
R 557
R 558
R 559
R 560
R 561
R 562
R 563
R 564
R 567
R 568
R 569
R 570
Description
4.7k ohm ±5% 1206 smd
1.2k ohm ±5% 1206 smd
4.7k ohm ±5% 1206 smd
10k ohm ±1% 1206 smd
4.32k ohm ±1% 1206 smd
4.7k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
1M ohm ±5% 1206 smd
4.7k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
100k ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
430 ohm ±5% 1/4W CF
430 ohm ±5% 1/4W CF
430 ohm ±5% 1/4W CF
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
1.2k ohm ±5% 1206 smd
1.2k ohm ±5% 1206 smd
1.2k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
10k ohm ±5% 1206 smd
3.9k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
200 ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
Revised October 2002
Part No. 001-2008-204
Part No.
Ref No.
569-0115-472
569-0115-122
569-0115-472
569-0111-401
569-0111-362
569-0115-472
569-0115-102
569-0115-105
569-0115-472
569-0115-103
569-0115-102
569-0115-104
569-0115-104
569-0115-104
569-0115-201
569-0115-103
569-0115-103
569-0115-102
569-0115-103
569-0513-431
569-0513-431
569-0513-431
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-122
569-0115-122
569-0115-122
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-103
569-0115-392
569-0115-102
569-0115-201
569-0115-201
569-0115-201
569-0115-102
8-36
Description
Part No.
R 571
R 572
R 573
R 574
R 575
R 576
R 577
R 578
R 579
10k ohm ±5% 1206 smd
16k ohm ±5% 1206 smd
5.1k ohm ±5% 1206 smd
51k ohm ±5% 1206 smd
82k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
1k ohm ±5% 1206 smd
2.7k ohm ±5% 1206 smd
0 ohm jumper smd
569-0115-103
569-0115-163
569-0115-512
569-0115-513
569-0115-823
569-0115-272
569-0115-102
569-0115-272
569-0115-001
S 500
S 501
S 502
S 503
S 508
4-pos recessed DIP switch
4-pos recessed DIP switch
4-pos recessed DIP switch
4-pos recessed DIP switch
Toggle switch on/on rt angle
583-5002-104
583-5002-104
583-5002-104
583-5002-104
583-0006-014
U 500
U 501
U 503
U 504
U 505
U 506
U 507
U 508
U 509
U 510
U 511
U 512
U 513
U 514
U 515
U 516
U 517
U 518
U 519
U 520
U 521
U 522
U 523
1 of 16 demux SOIC 74HC154
1 of 16 demux SOIC 74HC154
D flip flop SOIC 74HC574
D flip flop SOIC 74HC574
D flip flop SOIC 74HC574
8-bit A/D converter
Bilateral switch SOIC 4066B
Hex open drain buffer SO-14
Quad op amp SOIC
NPN out opto isolator 4N35
NPN out opto isolator 4N35
NPN out opto isolator 4N35
Bilateral switch SOIC 4066B
Dual op amp SOIC LM2904
NPN out opto isolator 4N35
NPN out opto isolator 4N35
Transparent latch SOIC
D flip flop SOIC 74HC574
Low pwr FM IF SO-16
NPN out opto isolator 4N35
Transparent latch SOIC
+12V regulator TO-92 78L12
+8V regulator 78M08
544-3766-154
544-3766-154
544-3766-574
544-3766-574
544-3766-574
544-2031-001
544-3016-066
544-3716-906
544-2020-008
544-2010-001
544-2010-001
544-2010-001
544-3016-066
544-2019-004
544-2010-001
544-2010-001
544-3766-573
544-3766-574
544-2026-008
544-2010-001
544-3766-573
544-2003-032
544-2003-081
Z 500
Z 501
EMI suppression filter
EMI suppression filter
532-3003-002
532-3003-002
REPEATER ENCLOSURE (PART 1 OF 4)
8-37
Revised October 2002
Part No. 001-2008-204
REPEATER ENCLOSURE (PART 2 OF 4)
Revised October 2002
Part No. 001-2008-204
8-38
REPEATER ENCLOSURE (PART 3 OF 4)
REPEATER ENCLOSURE (PART 4 OF 4)
8-39
Revised October 2002
Part No. 001-2008-204
RF ASSEMBLY (PART 1 OF 5)
Revised October 2002
Part No. 001-2008-204
8-40
RF ASSEMBLY (PART 2 OF 5)
8-41
Revised October 2002
Part No. 001-2008-204
RF ASSEMBLY (PART 3 OF 5)
Revised October 2002
Part No. 001-2008-204
8-42
RF ASSEMBLY (PART 4 OF 5)
8-43
Revised October 2002
Part No. 001-2008-204
RF ASSEMBLY (PART 5 OF 5)
Revised October 2002
Part No. 001-2008-204
8-44
POWER SUPPLY ASSEMBLY (PART 1 OF 2)
8-45
Revised October 2002
Part No. 001-2008-204
POWER SUPPLY ASSEMBLY (PART 2 OF 2)
Revised October 2002
Part No. 001-2008-204
8-46
SECTION 9 SCHEMATICS AND PC BOARD LAYOUTS
TRANSISTORS
PART NUMBER
576-0001-300
576-0002-603
576-0003-600
576-0003-602
576-0003-604
576-0003-612
576-0003-636
576-0003-657
576-0003-658
576-0004-098
576-0004-820
576-0004-821
576-0006-109
BASING NUMBER
1
2
1
1
3
1
1
1
1
3
4
4
5
IDENTIFICATION
1R
2X
R2/R3
3604
2T
R25
2A
1A
C
TOP
VIEW
TOP
VIEW
B
B
E
C
1
E
B
B
E
5A
2A
4E
5H
A7
Y7
8E/Z1
8F/Z2
8J/Z4
8P/Z8
C
C
E
2
E
B C B
TOP
VIEW
VIEW
DIODES
6
6
6
6
6
6
6
6
6
523-1504-002
523-1504-012
523-1504-015
523-1504-016
523-1504-023
523-2016-180
523-2016-479
523-2016-519
523-2016-629
523-2016-919
523-5004-002
C
TOP
VIEW
E
B E B
3
4
C
S
G
D
TOP
VIEW
A
NC
6
5
INTEGRATED CIRCUITS
6
14
16
1
40
7
9
1
6
8
39
7
39
50
TOP VIEW
TOP
45
80
TOP
TOP
VIEW
40
VIEW
VIEW
1
8
60
1
9-1
7
May 1998
Part No. 001-2008-203
END
VIEW
17
29
29
18
18
70
17
28
28
BASING DIAGRAMS
REAR CONNECTOR BOARD
A10
RF INTERFACE
(023-2008-110)
BACKPLANE
BACKPLANE A9
J1
J2
A5
P11
P3-P5-P7-P12
P14-P16-P18
J2
6
6
24 HSDB+
5
5
56 HSDB-
FWD/REV PWR DETECT
C11
J101
A8
1
1
1
2
18
19
+15V
W115
W655
PWR OUT
WO 652
WO 655
C12
P9
RF MUX 3 INH 14
RF MUX 3 INH
REFLECTED POWER
W656
W126
ISOLATOR
R685
WO 656
C13
4
4
25 IRDB+
3
3
57 IRDB-
7
2
20 TLA DB+
P3-P5-P7-P12
P14-P16-P18
PC STR 15
LPTT 21
HS CS EX 16
3
2
2
4
19
20
5
3
3
PC STR
FORWARD POWER
W121
W654
PWR IN
WO 651
WO 654
LPTT
A8
POWER AMPLIFIER
HS CS EX
LOW-PASS
FILTER
C4
8
1
SYN CS EX 26
52 TLA DB-
6
20
21
7
4
4
SYN CS EX
+26V
W501
W116
RF OUT
WO 510
WO 501
C2
J2
J3
A6
J1
P2-P4-P6-P8
P13-P15-P17
P2-P4-P6-P8
P13-P15-P17
POWER CONTROL
W505
W120
WO 505
C3
RXA+ 1
1
1
13
TX MOD 29
8
21
22
TX MOD
+15V
RXA- 2
2
2
14
WO 4 30
9
5
5
WO 101
GROUND
W506
W118
WO 506
C6
W507
W117
WO 507
C6
TXA+ 3
3
3
15
TXA- 4
4
4
16
TIP 5
5
5
17
WO 3 28
RING 6
6
6
18
RX WBAND 27
TIP 1 7
7
7
19
RING 1 8
8
8
20
10
22
23
11
6
6
WO 102
FINAL POWER 1
12
23
24
WO 108
FINAL POWER 2
13
7
7
RX WBAND
FINAL POWER 3
WO 2 24
14
24
25
WO 109
FINAL POWER 4
RF DATA A 29
15
8
8
GROUND
W508
W117
WO 508
C7
WO 1 11
W515
W122
WO 515
C8
W123
RX WBAND 3
W516
WO 516
W 517
WO 517
W 518
WO 518
W519
WO 519
W 521
WO 521
RF INPUT
WO 509
C9
W124
C10
W125
C5
RF DATA A
TEMP SENSOR
W127
C1
EA
9
EB 10
9
9
21
10
10
22
RF DATA B 30
16
25
26
RF DATA B
RF DATA C 31
17
9
9
RF DATA C
GAIN BLOCK POWER
W147
A-D LEVEL 26
MA 11
11
11
23
A-D LEVEL 28
18
26
27
A-D LEVEL
MB 12
12
12
24
RF MUX 2 INH 13
19
10
10
RF MUX 2 INH
EXCITER
RXS+ 13
13
13
1
RF DATA 32
20
27
28
RF DATA
RF CLOCK 8
J402
J401
J102
+15V
1
+15V
RXS- 14
14
14
2
21
11
11
RF CLOCK
WO 128
2
WO 423
TXS+ 15
15
15
3
SYN CS RX 10
22
28
29
SYN CS RX
WO 129
3
WO 429
TXS- 16
16
16
4
HS CS RX 25
23
12
12
HS CS RX
WO 130
4
WO 421
VOTER AUDIO 17
17
17
25
24
29
30
RSSI
WO 131
5
WO 427
EXT MODE 18
18
18
11
25
13
13
RF MUX 1 INH
WO 132
6
WO 419
19
19
26
30
31
WO 133
7
WO 425
EXT REQ 1 20
20
20
27
14
14
V REF EX/WO 103
WO 134
8
WO 417
GROUND 21
21
21
28
31
32
WO 110
WO 135 / V REF EX
9
V REF EX / WO 415
GROUND 22
22
22
29
15
15
WO 104
GROUND
10
GROUND
VOTER DATA IN 19
RSSI 12
RF MUX 1 INH 12
P3-P5-P7-P12
P14-P16-P18
58
10
V REF EX 7
A9
RF OUT
ANT
IAC SLOT P1
+15V ACC 23
23
23
DUPLEXER
24
+15V ACC 24
24
24
RSSI 25
25
25
AC FAIL OUT 26
26
26
ALARM 1 IN + 27
27
27
5
ALARM 1 IN - 28
28
28
37
ALARM 2 IN + 29
29
29
6
30
25
12
32
33
WO 111
11
LPTT
LPTT
31
16
16
WO 105
SYN CS EX
12
SYN CS EX
32
33
34
WO 112
TX MOD
13
EX MOD
33
17
17
WO 106
GROUND
14
GROUND
34
34
35
WO 113
GROUND
15
GROUND
18
SYN LK EX
16
SYN LK EX
36
HS LK EX
17
HS LK EX
HS CS EX
18
HS CS EX
RF CLOCK
19
RF CLOCK
RF DATA
20
RF DATA
RX
IAC SLOT P9
23
IAC SLOT P1
FILTER BOARD
A 11
POWER SUPPLY
A10
ALARM 2 IN - 30
30
30
38
ALARM 1 OUT + 31
31
31
19
GROUND
B
ALARM 1 OUT - 32
32
32
51
+15V
C
ALARM 2 OUT + 33
33
33
20
+26V
A
A4
P104
GROUND (BLK)
P105
GROUND (BLK)
P103
+15V (WHT)
P101
ALARM 2 OUT - 34
34
34
+26V (RED)
52
P102
J1
A7
P1
WO 145 / C4
WO 144 / C2
RECEIVER
WO 143 / C3
J201
J103
+26V (RED)
+15V
1
+15V
P10
ALARM 3 IN + 1
1
1
7
ALARM 3 IN - 2
2
2
39
WO 136
2
GROUND
1
FAN LOW
WO 137
3
WO 17
J104
A201
FAN
ALARM 4 IN + 3
3
3
8
2
FAN HIGH
WO 138
4
WO 25
ALARM 4 IN - 4
4
4
40
3
FAN LOW
WO 139
5
WO 19
SQUELCH ENABLE 5
5
5
9
4
FAN HIGH
WO 140
6
WO 23
IAC 41 6
6
6
41
RSSI
7
RSSI
EXT REQ 2 7
7
7
10
WO 141
8
WO 21
EXT OUT 1 8
8
8
RX WBAND
9
RX WBAND
COM 17 9
9
9
17
10
WO 27
COM 49 10
10
10
49
GROUND
11
GROUND
SYNC IN 11
11
11
18
SYN CS RX
12
SYN CS RX
COM 50 12
12
12
50
RX INJ
13
RX INJ TP
SYN LK RX
14
SYN LK RX
GROUND
15
GROUND
RF IN
IAC SLOT P9
7
P3-P5-P7-P12
P14-P16-P18
WO 142
17
49
18
50 WO 17
WO 16
IAC SLOT P9
ALARM 3 OUT + 13
13
13
1
HS CS RX
16
HS CS RX
ALARM 3 OUT - 14
14
14
17
GROUND
17
GROUND
ALARM 4 OUT + 15
15
15
2
RF CLOCK
18
RF CLOCK
ALARM 4 OUT - 16
16
16
18
HS LK RX
19
HS LK RX
TX DATA OUT 17
17
17
RF DATA
20
RF DATA
TX DATA IN 18
18
18
P2-P4-P6-P8
P13-P15-P17
8
P3-P5-P7-P12
P14-P16-P18
COM 53
19
19
RX VOICE 20
20
20
COM 54 21
21
21
TX VOICE 22
22
22
COM 55
23
23
BUF RX WBAND 24
24
24
22
I/O 13 25
25
25
27
9
53
31
54
32
55
5
6
COMM 6 26
REPEATER INTERCONNECT SCHEMATIC
26
26
6
May 1998
Part No. 001-2008-203
9-2
TX
21
58
32
31
64
63
27
59
30
62
29
28
61
60
24
56
25
57
20
52
19
51
26
23
22
17
49
18
50
53
54
55
48
47
16
15
46
14
45
13
44
12
43
11
42
10
41
9
40
8
39
7
38
6
37
5
36
4
35
3
34
2
33
1
-5V
+15V
A18
A19
A16
A17
A14
A15
A12
A13
A10
A11
A8
A9
A6
A7
A4
A5
A2
A3
A0
A1
D6
D7
D4
D5
D2
D3
D0
D1
MREQ
RD
WR
MSTB
COM 54
COM 55
COM 50
COM 53
SYNC IN
COM 17
COM 49
RNT TX DATA
COM 26
RNT RX DATA
+15V FILTERED
TLA-
+15V FILTERED
TLA+
IRDB-
IRDB+
HSDB-
+5V
HSDB+
+5V
+5V
+5V
+15V
+15V
-5V
-5V
GROUND
GROUND
GROUND
VOTER DATA IN
GROUND
P3-P5-P7-P12-P14-P16-P18
LPTT
P3-P5-P7-P12-P14-P16-P18
IAC SLOT
P1
1 A19
33 A18
+5V
2
A17
+15V
WO 13
34 A16
HSDB+ 6
FILTERED
P11
3
A15
HSDB- 5
35 A14
IRDB+ 4
4
IRDB- 3
36 A12
TLA+ 2
11 D7
TLA- 1
43 D6
A13
12 D5
44 D4
13 D3
45 D2
14 D1
46 D0
REPEATER I/O
J1
VOTER DATA IN 19
15 MREQ
16 MSTB
47 RD
48 WR
+15V ACC 23
ACC
WO 17
55 COM 55
+15V
WO 16
54 COM 54
+15V ACC 24
53 COM 53
ALARM 1 IN + 27
5
ALARM 1 IN - 28
37 ALARM 1 IN -
ALARM 1 IN +
ALARM 1 OUT + 31
19 ALARM 1 OUT +
ALARM 1 OUT - 32
51 ALARM 1 OUT -
ALARM 2 IN + 29
6
ALARM 2 IN - 30
38 ALARM 2 IN -
ALARM 2 IN +
ALARM 2 OUT + 33
20 ALARM 2 OUT +
ALARM 2 OUT - 34
52 ALARM 2 OUT -
AC FAIL OUT 26
P19
57 POWER SWITCH
WO 1
22
P2-P4-P6-P8
P13-P15-P17
RX VOICE 31
21
TX VOICE 32
F1 SOURCE
4A
+15V
WO 3
30 +15V
62 +15V
56 THERMAL SENSOR
WO 4
63 GROUND
TX DATA OUT
8
WO 5
64 GROUND
TX DATA IN
9
WO 8
31 GROUND
COMM 6
6
I/O 13
5
32 GROUND
WO 9
EXT REQ 1 20
10 EXT REQ 1
EXT MOD 18
WO 6
F3 SOURCE
1A
-5V
F2 SOURCE
4A
+5V
11 EXT MOD
27 -5V
59 -5V
28 +5V
RXS+ 13
1
RXS+
RXS- 14
2
RXS-
WO 7
TXS+ 15
3
TXS+
WO 2
TXS- 16
4
TXS-
29 +5V
60 +5V
61 +5V
RXA+
1
13 RXA+
RXA-
2
14 RXA-
TXA+
3
15 TXA+
50 COM 50
TXA-
4
16 TXA-
18 SYNC IN
EA
9
21 EA
49 COM 49
EB 10
22 EB
17 COM 17
MA 11
23 MA
21
MB 12
24 MB
22
25 VOTER AUDIO
23
17 TIP
42
RING 6
18 RING
10 EXT REQ 2
TIP 1 7
19 TIP 1
41 IAC 41
20 RING 1
9
12 RSSI
40 ALARM 4 IN -
30 WO 4
8
28 WO 3
39 ALARM 3 IN -
VOTER AUDIO 17
TIP 5
RING 1 8
RSSI 25
29 TX MOD
7
7 V REF EX
J2 P9
24
9
12
8
27
34
33
32
31
30
29
28
1
26
10
7
4
13
9-3
18
3
15
16
17
20
21
11
14
22
23
6
5
25
19
2
P9 P10
14
13
12
16
26
25
10
24
11
8
32
May 1998
Part No. 001-2008-203
31
30
29
15
28
3
23
9
19
4
20
5
21
27
6
7
1
17
2
18
22
24
ALARM 4 IN +
ALARM 3 IN +
ACC
24 +15V ACCESSORY
+15V
25 +15V ACCESSORY
FILTERED
26 +15V FILTERED
+15V
58 +15V FILTERED
ALARM 3 IN +
ALARM 3 IN -
ALARM 4 IN +
ALARM 4 IN -
SQUELCH ENABLE
IAC 41
COM 17
EXT REQ 2
SYNC IN
COM 49
COM 55
COM 50
COM 54
COM 53
RX VOICE
TX VOICE
TX DATA IN
TX DATA OUT
I/O 13
COMM 6
EXT OUT 1
ALARM 3 OUT +
ALARM 3 OUT -
ALARM 4 OUT +
ALARM 4 OUT -
BUF RX WBAND
BUF RX WBAND
ALARM 4 OUT -
ALARM 3 OUT -
ALARM 3 OUT +
COMM 6
EXT OUT 1
I/O 13
AC FAIL IN
RX WBAND
AC FAIL OUT
A-D LEVEL
PC STR
RF DATA A
RF DATA B
RF DATA
RF DATA C
RF CLOCK
WO 1
WO 2
SYN CS RX
HS CS RX
SYN CS EX
HS CS EX
RF MUX 1 INH
RF MUX 2 INH
RF MUX 3 INH
RF MUX 2 INH
RF MUX 3 INH
RF MUX 1 INH
SYN CS EX
HS CS EX
HS CS RX
SYN CS RX
WO 2
RF CLOCK
WO 1
RF DATA C
RF DATA
RF DATA A
RF DATA B
PC STR
A-D LEVEL
RX WBAND
LPTT
TX MOD
V REF EX
WO 3
RSSI
WO 4
RF
INTERFACE
J2
ALARM 4 OUT +
A-D LEVEL 26
RX WBAND 27
SQELCH ENABLE
P10
16
15
14
13
8
26
25
18
17
22
20
19
21
23
12
11
10
9
7
6
5
4
3
2
1
BACKPLANE SCHEMATIC
P7
P5
P3
P18
P16
1 33
1 33
1 33
1 33
1 33
P14
1 33
P12
P1
1 33
1 33
P10
2
WO16
1
26 25
WO17
P11
6
F3
1
WO2
WO6
WO1 WO4
WO7
F2
WO3
32 64
32 64
32 64
32 64
32 64
32 64
F1
WO8
32 64
32 64
P9
WO13
WO5
P8
P6
P4
P2
P17
P15
P13
1 17
1 17
1 17
1 17
1 17
1 17
1 17
J1
2
16 32
16 32
16 32
16 32
16 32
16 32
1 17
16 32
May 1998
Part No. 001-2008-203
1
16 32
34 33
34 33
BACKPLANE BOARD
J2
2
1
9-4
R137
22k
J101
1 STR
PC STR 2
R138
22k
R135
22k
R136
22k
1
4
Q8 11
2 SER
Q7 12
3 CLK
Q6 13
U103
23
MC14094BD
Q5 14
+5V
31
5
WO 101
6
WO 102
15
WO 104
16
WO 105
17
WO 106
24
WO 108
25
WO 109
32
WO 110
33
WO 111
34
WO 112
35
WO 113
R139
10k
Q4 7
R140
10k
15 OE
R142
10k
2904
1
3
R106
10k
4 Y7
R150
10k
R147
10k
R146
22k
2904
7
R144
22k
R117
270
Q105
Q108
Y0 13
1
224
+
R109
1k
R46
100
R81
470
R85
470
CR108
5.1V
U112A
1
CR107
5.1V
+ 3
224
R93
470
Y4 1
U109B
3 Z
224
Y5 5
7
+
5
C108
.018
C149
.1
DRIVE POWER SET
R48
1k
WO147
8
WO122
+ 5
R78
270k
6
C132
.001
WO115
+15V
CR109
5.1V
U112D
14
224
WO124
+ 12
WO125
12
+
13
W122
C7
W115
C11
RF DETECT FROM PREDRIVER
FORWARD POWER
RF OUT 1
POWER SENSE
W123
C8
W124
C9
W125
C10
RF OUT 2
RF OUT 3
R87
1k
R88
1k
R91
1k
R92
1k
C1
C13
R86
270k
13
C138
.001
R90
270k
9
W147
W121
R79
1k
WO123
R89
470
+ 10
224
224
R83
1k
C141
.001
R53
10k
6
U109D
14
CR110
5.1V
U112C
7
R80
1k
Y3 12
9 A2
U112B
R82
270k
2
C135
.001
R84
1k
224
R76
5k
WO121
R52
10k
U104
Y6 2
+ 6
224
5
HEF405TBTD
Y1 14
R148
22k
7
R49
0
R45
100
3
2
+5V
U111B
1300
R108
2.7k
CONTROL OUT
+5V
R56
470k
CR103
3.9V
R55
2.7k
10 A1
R145
22k
R114
1.8K
C116
.01
C2
W120
P103 +15V IN
W118
C150
.001
3658
R61
43K
11 A0
36
R115
470
R107
560
Y2 15
R143
22k
18
R94
5.1k
R118
20k
6 E
RF MUX 3 INH 19
WO120
R116
470
W144
C3
+15V
3600
R110
5.1k
P105 GROUND
WO144
Q102
R105
2.7k
+
C111
.047
U109A
2
U102B
6
5
R134
20k
+5V
R102
2.7k
+
R132
10k
R133
20k
Q1 4
2
R95
1k
C105
39pF
R130
10k
R131
20k
Q2 5
CR101
U102A
R101
1k
R128
10k
P104 GROUND
C6
R113
1.8k
2603
P101 +26V IN
WO145
SOURCE F101
2A
+15V
Q103
P102 +26V IN
WO143
R112
1k
Q104
R111
3657
330 R100
100
C109
.001
R126
10k
C4
+26V
L101
+ C117
1000
+15V
R103
270k
R124
10k
R125
20k
SOURCE F102
2A
+26V
C110
.1
R122
10k
R123
20k
R139
20k
Q3 6
R141
10k
R104
270k
R120
10k
R121
20k
R127
20k
Q101
3657
R119
20k
WO126
R54
10k
C12
W126
WO127 W127
RF OUT 4
REFLECTED POWER
C5
TEMPERATURE SENSOR
WO 103
V REF EX 14
J102
LPPT 20
11 PTT
R156
22k
6 E
RF MUX1 INH 13
Y5 5
U105
R51
100
3 Z
R155
22k
Y4 1
9 A2
RF DATA C 9
+15V
Y3 12
C120
.1
R159
10k
U110F
15
Y2 15
R153
22k
11 A0
RF DATA A 8
+ C102
2.2
+ C107
2.2
3
U101
WO130
78L05 V OUT 1
GNDA GNDBGNDC GND
2
3
6
7
+ C103
4.7
C104
.1
4
WO131
C119
.1
5
WO132
WO133
7
R57
10k
17 HS LK EX
WO134
10 A1
RF DATA B 26
C101
.01
WO129
6
U110E
74HC906
12
11
Y1 14
R154
22k
+5V
8 V IN
R158
10k
HEF405TBTD
A D LEVEL 27
SOURCE
R157
10k
14
2
R59
10k
16 SYN LK EX
WO135
Y6 2
EXCITER
9 V REF EX
WO134
Y7 4
8
Y0
+15V
1 +15V
13
TX MOD 22
13 TX MOD
SYN CS EX 21
12 SYN CS EX
HS CS EX 3
18 HS CS EX
19 RF CLK
3 Z
R165
22k
R164
22k
R163
22k
+5V
R149
22k
U106
Y3 12
15
U110A
+5V
R63
10k
74HC906
2
3
4
J103
5
14 SYN LK RX
Y0 13
R162
22k
19 HS LK RX
R65
10k
U110B
Y2 15
6 E
10
14
Y1 14
R166
22k
R161
22k
R167
1k
R197
10k
20 RF DATA
R198
10k
+26V
11 A0
RF MUX2 INH 10
R160
22k
Y6 2
9 A2 HEF405TBT
D
10 A1
R199
10k
R50
4.99k
13 RX INJ
R73
10k
Y7 4
R66
43k
R64
43k
Y4 1
Y5 5
RECEIVER
RSSI 30
7 RSSI
RX WB AUDIO 7
9 RX WBAND
RF DATA 28
20 RF DATA
RF CLK 11
18 RF CLK
SYN CS RX 29
12 SYN CS RX
HS CS RX 12
LOGIC CONTROL
25
TO FAN
FAN HIGH 2
16 HS CS RX
WO 109
J104
FAN CONNECTOR
FAN 1 CURRENT
FAN 1 BUFFER
R185
22k
R182
22
R181
22
R183
22
R184
22
+26V
U107A
3 +
FAN 1 LOW 1
+ C112
1
2
2904
FAN 2 BUFFER
R192
22k
5 +
FAN 2 LOW 3
R189
22
R190
22
R191
22
C113
.047
U107B
+ C114
1
6
2904
7
R194
15k
15
1. ALL RESISOTRS ARE IN OHMS AND CAPACITORS IN MIDROFARADS
UNLESS OTHERWISE SPECIFIED.
R175
8.2k
R179
10k
R75
1k
Q107
R176
8.2k
2603
FAN 2 CURRENT
NOTES:
1
R187
15k
FAN HIGH 4
R188
22
11
R174
8.2k
R180
10k
R186
10k
CR104
5.1V
R177
8.2k
CR111
R172
1k
Q106
3600
R178
8.2k
R173
3.3k
U108A
2904
1
+ 3
2
+5V
R170
1k
C115
.047
R193
10k
9-5
R74
1k
R169
270k
R168
10k
C126
.01
2. REMOVE R106 FOR STANDARD POWER UNITS (85-110W)
REMOVE R150 FOR HIGH POWER UNITS ( > 150W).
3. IC NUMBER NOT SHOWN:
PIN NUMBERS
+15V
+5V
GND
8
4
16
8
16
7,8
8
4
11
4
8
1
IC
U102
U103
U104, U105, U106
U107, U108, U111
U109, U112
U110
17
+15V
1 +15V
WO136
2
WO137
3
WO138
4
WO139
5
WO140
6
WO141
8
WO142
10
R171
511k
May 1998
Part No. 001-2008-203
RF INTERFACE SCHEMATIC
C126
R64
R63
R65
R66
20
2
20
WO119
WO145
GROUND
RF INTERFACE BOARD
WO115
POWER
SENSE
WO125
RF OUT 4
WO124
RF OUT 3
WO123
RF OUT 2
R84
R85
CR108
9
16
R137
R127
R129
R138
C136
R131
R133
9-6
E
C
B
Q104
R114
R100
R113
R110
E
C
Q102
R94
B
R67
R105
R103
C109
8
U102
5
C118
R107
C123
C108
C149
WO127
TEMP
E
R61
R115
R117
R47
4
1
5
U111
E
B
R76
8
CR105
R45
R49
C133
R123
R125
B
CR103
C101
R69
4
C
U103
C124
C
Q105
R116
C133
R136
R135
WO122
RF OUT 1
May 1998
Part No. 001-2008-203
C106
R95
C105
R121
1
8
R72
C135
R88
R89
R82
R83
R141
R55
8
C133
R142
R108
R109
R48
1
C134
C137
R86
CR109
14
R54
R78
R104
C115
R118
R119
C
C130
C138
CR101
R112
C110
C143
WO126
REFLECTED
POWER
E B
Q101 R140
Q103
E
C121
R111
R71
WO121
FORWARD
POWER
R87
U109
8
R79
4
R102
1
WO109
1
7
1
C111
R139
B
5
8
+ C107
R120
R124
R132
R128
R134
R122
R130 R126
R52
F101
C139
C120
WO118
+15V
7
C132
CR107
C131
C141
R90
C140
R80
U112
C142
R81
WO129
U101
R70
R163
R164
C117
R91
R93
R92
WO
128
WO
130
WO
132
+ C103
R101
CR110
WO144
+15V
WO108
R70
J105
1
C125
16
R53
1
WO
137
C122
WO
WO 136
138
Q108
R199
WO
WO 140
141
WO
134
R60
R59
R57
16
WO
142
R51
19
WO133
2
WO
139
C104
R198
U110
9
C119
WO102
WO101
WO135
1
WO131
1
8
R58
R152
R106
R151
16
R143
R148
R159
R156
R150
R158
R144
R166
9
19
14
J101
U106
9
U104
1
2
R165
R162
WO116
+26.5V
R197
R161
R160
WO143
R149
+
WO103
R157
1
8
R147
16
R145
L101
WO104
WO106
9
R148
R153
F102
WO105
R154
18
U105
1
8
J102
19
+ C102
R50
R167
WO112
WO113
1
8
R155
CR111
R174
WO111
J103
R73
R175
B
C
E
R176
4
R169
R74
R193
1
R168
R177
R170
R178
R179
C127
R180
5
U108
R75
E
Q106
C115
B
8
R173
R172
C128
R171
8
5
R194
4
1
CR104
U107
C113
R187
R186
C112 +
R184
R185
R192
R183
R182
Q107
C114 +
WO110
36
R191
WO117
GROUND
R190
R181
R188
4
R189
J104
1
R46
WO147
RF DET
PRE-DRIVER
WO120
CTRL OUT
+12V
RX
R247
2.2k
+
R203
62
C336
4.7
C337
56pF
RF AMP
+12V
RX
CR203
+
Q218
3657
C203
4.7
C204
56pF
L201
A201
L202
L203
C206
56pF
L221
RF IN
C201
6.8pF
L226
C202
6.2pF
+
EP201
L205
MIXER
C205
6.8pF
C208
24pF
L228
L227
C213
4.7
4
U201
RF
5
IF
C209
10pF
IF AMP
R208
1.8k
52.95 MHz
4-POLE
CRYSTAL FILTER
C210
10pF
Q201
3602
2
GND A
3636
C207
6.2pF
C267
39pF
Z201
3
GND B
GND C
C216
3.9
C270
39pF
Z202
C374
4.7pF
C373
1.5-5pF
6
52.95 MHz
4-POLE
CRYSTAL FILTER
C214
10pF
Q202
LRMS-2H
CR202
+
L206
C362
4.7
R201
10k
C212
.01
R313
220
L204
R204
10k
L213
.82
R209
680
L207
C293
39pF
C211
.01
R211
51
Z203
C375
1.5-5pF
L209
C215
6.8pF
Z204
C376
4.7pF
C338
.01
C301
39pF
L229
.82
R322
560
L211
LO
L225
1
+12V
+6V
U203A
+6V
R271
910
CR204
9.1V
V DD
C256
.1
U209
C330
27pF
C145190
20
19
R231
10k
18
RF CLK 18
R248
2.7k
4
C254
100pF
Q211
+6V
5
+
R227
10k
GNDA GNDB GNDC
R310
4.99k
6
7
8
Q205
C333
27pF
12
R276
47k
R269
1k
R250
270
Vcc
7
NC
C257
.1
GND
17
R270
1k
2
9
L215
.1uH
DEC 1
DEC 2
6
7
4
QUAD
R260
0
7 RSSI
C220
.001
8
R263
120k
C367
27pF
+5V
450 kHz
5
C238
390pF
L216
.1uH
U203B
1
Z205
3
2
C217
.1
C219
.1
R214
51k
+12V
RX
4
6
R256
20k
Z213
TP4
+
R264
5k
+
R282
5k
C221
.1
MC3317B
7
5
R215
1.8k
C234
.01
R230
270
Vcc
5
R280
100k
C240
4.7
9 RX WBAND
C323
.001
+6V
C331
27pF
RT202
1k
R259
10k
R274
10
R262
7.5k
F IN
R273
100
SYN LK RX 14
R228
1k
R251
3.3k
C309
1pF
11
ENABLE
SYN CS RX 12
C236
220pF
3658
R272
240
RX
R319
10k
IF IN
3
15
C222
120pF
52.5 MHz
C231
100pF
TCXO 1.0 PPM
17.5 MHz
MIXER
OUT
GND
1
C237
5.6pF
R213
5.1k
MC3371D
OSC B
C235
220pF
3658
19
C233
.01
C232
4.7
L214
.1uH
J201
R261
5k
U202
MIXER IN
AUDIO
Y201 RF OUT
MOD
C252
.001
16
DC IN
2
C253
.01
TP3
+
13
METER
3
R309
12.1k
TP1
R249
3.3k
+6V
C266
4.7
R229
10
3658
CLK
C316
.01
+12V
C251
.01
Q210
DATA
RF DATA 20
R320
10k
L 218
.1uH
REF IN
R232
10k
16
C328
820pF
C307
100pF
MC3317B
1
+
2
C218
.001
R212
100k
R312
100
14
J201
3
R315
270
L 219
.018uH
C258
27pF
R275
6.8k
LOCK DET
SOURCE
Q208
C325
100pF
3636
10
17
F IN
R279
1.6k
C332
27pF
15
C259
27pF
11
+15V
C326
3pF
C363
.001
V PD
C308
4.7
V OUT
+
C364
1.5
GND A
GND B
2
3
GND C
C365
4.7
C366
.001
EP204
GND
EP202
C334
27pF
R277
150
7
6
R278
1.6k
R283
150
+12V
6
5
+
+
1
LM78L12
V IN
C261
3.3pF
Q209
R299
36
TP2
R267
294
U210
8
3636
+12V
2
C255
.1
+12V
C260
27pF
R268
1k
C358
3.9pF
R294
10
VCO
L220
FREQ
ADJ
R293
51
L222
R311
4.3k
C356
2pF
TAP
C310
27pF
R296
1.8k
C357
1.5pF
3636
C272
27pF
GND
R290
1.5k
Q215
L210
C359
2.4pF
C284
1.5pF
R308
22
R323
1k
R255
27k
C304
39pF
C302
27pF
U204A
3
R254
330k
R291
1.3k
C303
.1
C335
27pF
R292
75
+
TP5
33172
1
2
C285
.001
C273
27pF
3636
C269
27pF
L212
CR201
RF OUT
+12V
R266
470
R306
51
L224
C288
10pF
C276
6.8pF
R295
470
C268
1.5pF
+12V
C280
12pF
Q217
C263
5.6pF
3604
Q214
GND
L223
C281
4.7
4098
Q216
MOD
GND
R265
1.8k
C277
4.3pF
C275
2.4pF
+
R257
470
C264
27pF
C262
27pF
EP206
C279
4.7
C274
27pF
CNTL
A006
C282
27pF
EP205
+
C278
27pF
EP203
753-772 MHz
R258
150
R297
100
PD OUT
13 RX INJ TP
R252
330k
R300
36
R253
6.8k
SOURCE
RECEIVE
+12V
RX
+15V
SOURCE
+12V
+15V
+
R302
220
GND A
GND B
GND C
2
3
6
C294
4.7
C295
.001
C315
.001
C319
.001
C320
.001
GND
7
C296
.001
+
1
LM78L05
V IN
+
C312
.001
C321
.001
C290
.001
+
V IN
1 +15V
+
C289
4.7
GND A
GND B
GND C
2
3
6
C287
1.5
C286
.001
GND
V OUT
C297
1.5
R304
240
GND A
GND B
GND C
2
3
6
R303
43
May 1998
Part No. 001-2008-203
C311
.001
8
LM78L12
V OUT
+6V
U208
8
V OUT
C292
1.5
NOTES:
1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN MICROFARADS
UNLES OTHERWISE SPECIFIED.
9-7
R301
220
1
LM78L12
V IN
C291
.001
R314
220
U207
+15V
U206
1
SOURCE
+
C299
4.7
C300
.001
C317
.001
C318
.001
7
C322
.001
GND
7
+
C298
4.7
RECEIVER SCHEMATIC
C347
R239
R223
R226
C229
Q204
R225
C226
C224
R221
Q203
C225
R220
R217
C313
C273
R294
R293 Q214 EP206
R311
C275
C310
Q215
R300
L220
C356
C357
C268
C259
Q209
C334
R277
R291
L222
R296
CH203
R292
C274
B
E
A201
CH200
EP1
L203
L204
L228
C203 + Q218
C362 +
L226
C201
EP201
L207
May 1998
Part No. 001-2008-203
L201
MP1
C202
C206
C205
L227
L202
CR202
R201
C208
Q201
L205
R218
C276
R295
C302 Q216
R306
E
E
W03
R299
C326
C303
C262
EP203
C
C261
R290
C272
R297
C278
R298
C277
Q208
L219
C355
C319
R273
C309
C360
C332
EP202
C320
C333
R268
R219
C256
C257
C330
R272
R270
C307
+ C308
C263
C288
B
E
C269
E
C311
RECEIVER BOARD
C314
R319
R269
+ C299
C300
C252
C366
R248
R250
R265
E
C267
4
C258
EP12
R278
R279
C260
C335
C337
L213
C373
C374
Z201
5
R275
R274
+ C279
C312
L209
Z202
6
L206
3
U201
TP2
CH201
L210
2
EP9
C204
C211
R209
C209
C270
1
EP10
R247
EP2
R211
R251
C251
C253
R257
C284
R276
R203
CR201
Z203
C214
Q202
C210
R208
C212
R313
C213 +
C321
C293
E
C255
C227
R321
EP4
EP204
EP205
C
10
C207
EP3
C280
1
U209
R267
C264
C364+
C376
1
R254
C285
L212
4
11
1
R222
C305
C331
R271
20
+ C365
E
R308
8
L229
L211
U204
L225
4
C359
C317
5
R252 R253
C375
L223
EP5
Q210
Q211
8
R283
C338
C301
Z204
C215
C216
C281 +
TP5
R322
R323 R255
R214
R212
C218
L224
C282 R258
CH202
16
C363
5
U202
9
C220
C323
R213
C325
L218
U210
R281
R242 C244
C248
R240
C372
TP1
1
8
R304
U208
+C297
R314
C306
L217
Q207
C315
R215
C230
C228
R266
Z205
Q206
C249
R243
R245
C247 R246 C246 + C245
+ C232
1
R241 R312 R288
C328
R244
C250
U211
C296
R302
R301
R316
C322
14
1
C243
C242
C241
C371
L208
Y201
4
C254 R249
C351
C340
R227 Q205 R230
C234
R228
C236
L214
15
R210
C238
28
C239
C233
R229
EP6
U205
C231
8
C304 Q217
Z213
L216
C222
C240
C235
5
R224
EP7
R315
C316
C237 L215
C318
R282
RT201
R259
R260
5
RT202 R262
4
8
C219
C217 C221
C290
1
EP8
C367
R263
R256
1
C289
8
CR204
4
R280 U203
1
R264
R261
U206
C291
R318
R231
R234
C324
R310 R309
5
TP6
4
C370
TP4
8
5
+ C266
C286
R232
R317
C292
+ C298
R303
WO16
+ C294
C354
C339
C287
C352
C295
C353
U207
WO17
WO19
TP3
C431
C342
C349
19
C348
20
1
C350
R320
WO25
WO21
WO27
WO23
C345
C344
C346
C343
J201
2
L221
R204
CR203
+ C336
9-8
1
RESISTORS ARE IN OHMS AND CAPACITORS IN PICOFARADS
UNLESS OTHERWISE SPECIFIED.
2 TRANSMIT VCO ONLY.
+12V
GROUND
CR802
R806
C804
WO
801
MOD IN
C806
C812
4.7pF
4.7pF
C813
6.8pF
3.9pF
5.6pF
CR802
R803
105G
10
HYPER
100
4.7k
180
12k
240
R804
R807
+12V DC
WO 805
WO 804
1uF
R801
10
R802
3.6k
C807
27pF
C808
27pF
Q801
C802
C813
+
WO 801
MODULATION INPUT
R814
10k
2
C809
15
C802
1.5pF 2
L803
.039uH
C810
27pF
CR801
2
R803
3
C803
1pF
WO 802
TO RESONATOR TAP
WO
802
L804
.039 uH
WO803
CONTROL INPUT
WO 807
WO 808
May 1998
Part No. 001-2008-203
C811
27pF
WO 806
RF OUTPUT
R805
5.1k
Q802
3636
C804
TO RESONATOR TRAP
9-9
2.4pF
.1uF
L805
C811
C
R805
R814
GROUND
TX
2.7pF
.47pF
DESIG
C803 C812
WO
803
L804
WO
808
GND
RX
C804
C805
1300
CR801
CONTROL IN
C805
+
WO
804
R804
GROUND
Q801
E
B
R803
R802
+
WO
806
C808
C
C806 +
RF OUT
C810
R802
C809
R801
C807
R807
WO
807
Q802
E
B
WO
805
3
C805
3
+ C806
3
3
R806
6.2k
C812
CR801
C813
3
3
L805
.039uH
R804
R807
3
3
RECEIVE/TRANSMIT VCO
SOURCE
SOURCE
+12V
U406
+15V
+12V
LM7L12ACM
8
1
V IN
C409
.01
R416
270
+
C410
.01
WO 423
CR401
9.1V
+
SOURCE
+
C472
1.5
GROUND
A
C
B
2
J401
2
C471
.001
V OUT
3
C475
.001
C474
4.7
R419
12.1k
+3.5V
GND
6
7
R429
4.99k
C426
4.7
+
C428
4.7
+12V
3
WO 429
4
WO 421
5
WO 427
6
WO 419
R427
62k
WO 425
8
WO 417
3
R414
12.1k
3
+
U402A
DC IN
2904
Y401
1
+12V
7
SOURCE
R426
0
R425
50k
V REF
R415
4.99k
+3.5V
R486
12.1k
U402B
6
+
C476
4.7
1
V IN
C466
.001
5
+
V OUT
+
C467
1.5
A
R456
470
17.5 MHz
GROUND
C
B
2
3
C470
.001
C469
4.7
GND
6
7
GNDA GNDB GNDC
5 +
15
+5V
78L05
8
MOD TCXO 1 PPM
RF OUT
R417
10k
R424
10k
7
2
2
U405
R487
4.99k
Q405
R482
0
+15V
3612
14
+
10
+15V 1
C463
15
+
R481
1k
C496
15
C454
27pF
C455
.001
C462
.001
C464
.01
R480
7.5k
LPTT 11
+
R427
62k
R427
62k
R425
50k
EX MOD 13
R449
10k
U407B
1
+5V
6
2904
7
V REF EX 9
R444
10k
2904
V REF
3
+3.5V
2904
7
+
5
C482
27pF
4
C424
.1
C425
.1
+5V
14
C497
100pF
C483
27pF
R438
10k
2
R439
1k
6
6
ENABLE
R440
1k
145190
2
SYN LK RX 16
20
LOCK DET
C453
820pF
C417
.01
C416
.1
L402
.1uH
R463
100
R465
1.2k
TAP
19
R404
1k
C444
27pF
C441
1pF
R470
1k
R466
1.6k
3636
431
3.3k
C418
.001
8
+12V
R456
470
RX
R441
47k
C445
27pF
C485
27pF
C480
39pF
R468
150
R433
270
R432
3.3k
C432
2pF
R450
10
7
R434
294
GND
5
R435
1k
C480
39pF
C420
5.6pF
3636
+12V
C421
4.7
R468
150
C419
.01
Q404
NOTES:
V PD
CR22
.1
11
C499
27pF
R452
100
C429
27pF
C430
27pF
L403
.018uH
F IN
1. ALL RESISTORS ARE IN OHMS AND ALL CAPAICITORS IN MICROFARADS
UNLESS OTHERWISE SPECIFIED.
2. IC NUMBERS NOT SHOWN:
R451
6.8k
C498
2.7pF
Q406
PIN NUMBER
3636
R453
1.6k
C431
27pF
C432
27pF
IC
U402, U404, U407
+12V
GND
8
4
Q407
3636
R457
36
C479
27pF
EXCITER SCHEMATIC
R455
150
C465
27pF
J402
R454
1.6k
May 1998
Part No. 001-2008-203
R476
470
R478
220
R443
36
R467
1.6k
C484
27pF
DATA
CLK
+
Q412
3636
RF OUT
Q403
18
RF CLK 19
R460
10
3636
R430
2.7k
R405
1k
C461
15pF
Q413
C451
5.6pF
R469
3.9k
3636
10
RF DATA 20
C449
5.6pF
Q410
Q411
F IN
R477
100
R474
1k
C442
27pF
C446
39pF
REF IN
C423
100pF
C477
1
4098
C443
27pF
PD OUT
U403
L406
.039uH
R464
5.6k
8
R428
10
SYN CS RX 12
CNTL
7
+12V
12
+
R473
100
5
+12V
L404
FREQ
ADJ
V CC
V DD
C448
27pF
A007
17
C401
.047
C434
27pF
3
R437
100
+5V
R488
10k
R462
10
MOD
1
+
+3.5V
R436
100
R471
47
U404B
6
+3.5V
+ 5
+12V
VCO
850-870 MHz
U404A
2
C481
1
+15V
9-10
R479
220
C457
30pF
C460
39pF
C458
15pF
C459
15pF
20
1
19
C492
R405
R420
C416
C417
R401
R418
EP402
R440
1
11
C483
R438
C482
R439
R436
C485
C484 10
R441
20
R437
C422
+ C428
R429
8
C423
+ C421
R419
R448
May 1998
Part No. 001-2008-203
C419
R430
EP403
R435
R444
L404
R485
C429
C441
CH400
L401
C413
R431
C411
R428
R423
C478
C497
9-11
R404
R421
C425
C479
R455 Q407
C431
R457 Q406
C433
C415
C418
R467
C444
R465
C412
R432
R433
R434
C499
C442
C445 R443
Q411 R468
C480
R451
R453
L406
Q410
R464
C443
R463
R462
C446
C432
C498 L403
C430
R450
R452
EP405
C434
C414
C453
R460
R456
R422
L402
1
L407
R466
C400
R417
C475
R470
R454
C487
C490
EP401
C424
8
4
J403
15
14
Y401
Q401
C471
C450
C481+
Q412
C448
R469
C447+
5
CR401
R402
28
+ C474
U406
R480
R481
C449
C472 +
1
R461
C488
C404
C403
C426 +
R471
R473
R472
R424
R414
C455
C451
R411
C406+
Q403
Q405
U402
R426
R486
+ C463
C409
1
C491
C489
R403
U403
R476
C464
C459
R474
8
R412
Q402
E
C408
4
Q404
B
5
C469 +
C420
E
C462
R415
R416
C410
C457
C460
R479
C496 +
E
C454
C
R458
C461
C465
E
+ C476
R488
1
8
C495
R407
C401
4
4
C494 C493
U401
R425
R487
R478 Q413
C468 +
1
EP404
C458
5
5
U407
R477
C467 +
R483
8
C436
C438
C470
R427
R449
C466
C405
C402
C477
WO427 WO429
U405
WO425
+ C407
3
42
O
W 1
42
O
W 9
41
O
W
J402
C440
C486
WO431
WO417
R482
C437
C435
C439
C473
J401
2
5
U404
1
4
R447
R446
R445
EXCITER BOARD
+8V
POWER
CONTROL
EP501
WO 505
EP502
C508
56pF
C509
27pF
+ C510
1
+ C505
1
C506
.018
C507
56pF
C518
56pF
CR507
3.3V
+26V
EP508
EP504
R529
2.2
R530
2.2
+ C502
1
+ C503
.1
+ C597
.1
C598
.018
+ C516
1
C504
.018
EP521
C515
56pF
C517
.018
+ C512 + C513
.1
1
C511
56pF
C527
56pF
EP507
C528
.018
C530
.001
+ C531
6.8
C529
.01
EP506
1/4
C595
.018
+ C596
.1
WO 511
R502
75
1
50
EP505
VS2
U501
M67776L
RF IN
EP520
C532
5.6pF
RF OUT
5
DRIVER
Q501
4821
C536
3.9pF
50
C522
1.5pF
RF INPUT
R501
68
R503
68
C588
1.5pF
50
C523
12pF
C524
12pF
C525
22pF
C526
22pF
C537
1.5-5pF
EP509
R504
110
R506
200
C538
15pF
C589
1.5pF
AMPLIFIER/PRE-DRIVER
WO 511
C533
56pF
C514
.018
4
3
Vcc
2
VS1
R528
75
C501
27pF
C535
.018
EP503
+8V
C594
.001
+ C534
6.8
L502
.01uH
R505
1k
L503
.01uH
C520
.001
CR501
C519
10pF
+26V
EP513
EP512
RF INPUT
C521
.001
R507
2k
+ C549
6.8
C550
56pF
+26V
WO 501
C548
.018
C546
.001
EP511
+ C545
6.8
C544
.018
R510
100
C543
27pF
C542
56pF
EP510
C547
56pF
R511
200
FINAL 1
Q502
4820
+26V
C569
39pF
R512
100
C553
56pF
WO 502A
C540
5.1pF
WO 502
R514
1k
C571
.018
R515
3.4k
WO513
TO LPF
C586
5pF
C551
3.9pF
C570
.018
R513
1k
FINAL POWER 1
RF 1
WO 516A
CR502
+26V
C561
56pF
WO 503
R509
100
100W
R508
100
20W
WO 512
FINALS
+26V
EP517
EP516
C564 + C563
56pF
6.8
C562
.018
C561
56pF
C560
.001
+ C559
6.8
C558
.018
EP515
+8V
+15V
8V REGULATOR
EP514
C557
27pF
C564
56pF
FINAL 2
Q503
4820
WO 504
U505
MC78T08CT
+8V
C567
56pF
C554
5.1pF
C587
5pF
C565
3.9pF
R516
200
R517
100
C572
39pF
+15V
SOURCE
+6.2V
EP518
8
C575
56Pf
V IN
U504
78L05
+ C576
1
GND A
2
GND B
3
V OUT
GNDC
GND
6
7
R523
56
1
8
R522
240
+ C580
4.7
+ C577
4.7
C578
.018
C579
.001
NC 2
2
NC 3
U503
LM35D
3
V IN
R520
1k
CR503
C573
.018
C581
.018
7
6
NC 7
NC 6
GND
4
NC 5
OUT
1
NOTES:
5
1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN MICROFARADS
UNLESS OTHERWISE SPECIFIED.
R518
100
R519
1k
+ C582
1
3 +
C583
39pF 2
–
R524
75
U502A
2904
1
R527
470
R526
301k
WO 508
C574
.018
FINAL POWER 2
R521
3.4k
WO 509
TEMP SENSOR
C585
.018
C584
.001
R525
100k
75W POWER AMPLIFIER SCHEMATIC
Revised January 2003
Part No. 001-2008-203
9-12
WO512
C577 +
8
U504
C508
C586
B
C540
E
1
2
+ C597
U501
3
4
C506
C505+
+ C516 C513 +
C504
R530
EP503
C542
5
B
Q502
C541
C
C532
CR507
EP510
C538
R511
C553
C551
C569
B
B
C552
R512
C589
C526
9-13
Revised January 2003
Part No. 001-2008-203
C522
B
E
C524
EP505
C525
Q501
C
B
B
C536
C588
C523
C537
B
R510
EP509
R514
C570 R513
CR502
EP521
C594
EP504
R505
C520
C571
WO516A
C595
CR501
L502
R515
C518
+ C596
EP507
EP506
C535
C517
C550
C533
EP520
R504
C519
C548
R507
R506
C521
R508
C561
C562
EP513
C547
C549 +
C539
C564
EP517
EP512
C545 +
C546
C540
C534 +
EP516
EP511
C543
+ C563
C531 +
EP515
R509
C509
+ C510
R529
B
EP501
C530
C529
C528
C556
R503
EP502
C554
E
C557
B
C555
Q503
+ C559
C565
C566
C
EP514
B
B
C560
C558
C572
R516
R517
C587
C567
C568
WO505
EP508
R519
L503
R520
CR503
WO504
C527
C573
R518
C574
C598
WO
501
C507
R521
WO513
5
WO
502
WO511
EP518
U503
4
+C576
C581
8
+ C502
+ C582
1
C575
8
C511
5
+ C512
C514 C503 +
5
C524
C501
4
+ C580
1
4
R528
R502
1
C515
R526
C584
R525
WO
503
EP519
WO509
R522 C578
C579
R523
C585
R527
WO516
U502
WO510
C583
WO508
75W POWER AMPLIFIER BOARD
+15V
EP503
DRIVER
+15V
POWER
CONTROL
WO 505
EP513
C526
.018
R532
0
R528
2.7k
+ C522
1
R529
2.7k
R531
0
C530
56pF
+ C517
1
C528
56pF
C529
56pF
EP504
EP505
+ C531
.1
+ C532
1
C533
.018
EP506
C537
56pF
+ C538
.1
+ C539
1
C540
.018
EP507
C543
56pF
C534
56pF
EP508
+26V
+ C535
1
C544
56pF
C546
.001
C545
.01
+ C547
6.8
EP509
+ C549
6.8
C550
.018
C548
56pF
C536
.018
EP502
1/4 WAVE
C524
.1
C523
.018
+ C525
1
2
VS1
1
50
4
VS3
3
VS2
U501
PHW2820-1
RF IN
EP510
RF OUT 5
50
WO 509
GAIN BLOCK
L503
.01uH
3
4
WO 501
L504
.01uH
+26V
WO 502
CR501
50 OHMS
Q502
4820 4
C551
5.1pF
A
R519
1k
R520
200
B
C566
.001
WO 520A
GAIN BLOCK
IF
C567
.001
R521
10k
FINAL 1
WO 503A
C568
5.1pF
C565
10pF
+26V
2
C542
6.2pF
R517
110
50 OHMS
RF INPUT
C541
4.7pF
C552
56pF
+26V
50 OHMS
2
WO 503
1/4 WAVE
EP701
FINAL 2-3
WO 502A
1/2 WAVE DELAY
LINE
+26V
FINAL 1
Q701 4
4820
C771
56pF
WO 504
2
FINAL 1 POWER
C703
3.9
FINAL 4
WO 504A
1/4 WAVE
+26V
EP703
+26V
+15V
R702
100
20W
COMBINER
4
EP704
C762
1.5pF
WO 507
C705
56pF
C713
4.7pF
COMBINER
FINAL WO 515
POWER 1
WO 511
WO 512
FINAL WO 517
POWER 3
WO 513
+ C706
6.8
C707
.018
WO 514
GAIN BLOCK WO 521
POWER
WO 520
RF 4
C726
.018
C727
.018
R709
3.4k
CR701
B
A
C708
56pF
C710
.001
+ C711
6.8
C712
.018
R703
100
20W
RF 2
WO 512A
R714
1k
4
R713
1k
+26V
C728
39pF
EP707
+ C718
6.8
C719
.018
RF 3
R701
100
20W
R707
1k
R706
100
FINAL 2
C717
56pF
COMBINER
FINAL WO 518
POWER 4
C709
56pF
RF 1
RF 2
C725
39pF
EP705
EP706
FINAL WO 516
POWER 2
C720
56pF
C722
.001
+ C723
6.8
R712
100
R711
200
C724
.018
C729
.018
C730
.018
R715
3.4k
CR702
B
A
R710
100
EP708
1/4 WAVE
FINAL 2 POWER
4
C721
56pF
C761
1.5pF
C716
56pF
FINAL 2
Q702 4
4820
GAIN BLOCK RF
1/4 WAVE
C715
3.9
C764
3.9
EP702
NOTES:
R730
100 4
100W
C772
56pF
1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN
MICROFARADS UNLESS OTHERWISE SPECIFIED.
BOTTOM SIDE INTERCONNECT WIRES.
1/4 WAVE
3. U502, PIN 8 +6.2V, PIN 4 GROUND
4
R704
100
R705
200
FINAL 1
2
C704
56pF
C701
4.7pF
WO 508
WO 506
C763
3.9
RF 1
WO 511A
R708
1k
DANGER
BERYLLIUM PRODUCT. INHALATION OF DUST OR FUNES
MAY CAUSE SERIOUS CHRONIC LUNG DISEASE.
SEE MATERIAL SAFETY DATA SHEETS FOR FURTHER
DETAILS.
WO 510
EP703
FINAL 3
Q703 4
4820
C773
56pF
FINAL 3 POWER
C733
3.9
1/4 WAVE
+15V
C767
3.9
C734
56pF
R718
100
R721
1k
SOURCE
U504
78L05
GND
A
B
C GND
8 V IN
C553
56pF
+ C554
1
R511
56
FINAL 3
1
C559
.018
7 NC
7
V OUT 1
U503
LM35D
R510
240
+ C556
4.7
5 NC
5
NC 4 4
C558
.001
+ C560
1
R716
100
20W
COMBINER
4
EP711
C766
1.5pF
3 +
C561
39pF 2
U502A
2904
1
R514
301k
R512
75
NC 3 3
C557
.018
+ C535
4.7
NC 2 2
6 NC
6
EP713
+26V
+6.2
V
8 V IN
R719
200
C731
4.7pF
+6.V
EP511
R515
470
C735
56pF
C743
4.7pF
WO519
TEMP SENSOR
C563
.018
C755
39pF
C739
56pF
R720
100
50 OHMS
C756
.018
C757
.018
R723
3.4k
CR703
B
A
EP712
+ C736
6.8
C737
.018
C738
56pF
C740
.001
+ C741
6.8
C742
.018
R717
100
20W
RF 4
WO 514A
R728
1k
4
R727
1k
FINAL 4
+26V
EP714
C747
56pF
RF 3
WO 513A
R722
1k
C758
39pF
EP715
+ C748
6.8
C749
.018
C750
56pF
C752
.001
+ C753
6.8
R725
200
C754
.018
C562
.001
1/4 WAVE
R726
100
C759
.018
C760
.018
R729
3.4k
CR704
B
A
R724
100
EP716
R513
100k
FINAL 4 POWER
C751
56pF
FINAL 4
Q704 4
4820
1/4 WAVE
1/2 WAVE DELAY LINE
C746
56pF
C745
3.9
C768
3.9
EP704
C774
56pF
175W POWER AMPLIFIER SCHEMATIC
May 1998
Part No. 001-2008-203
9-14
TO LPF
C557
C558
R511
R508
R526
R527
C516
R529
R532
R528
R703
R702
CR501
2
U501
3
4
C565
C552
B
L503
L504
C713
R521
E
C523
5
R519
R520
C566
C540
+C524
+ C538
C567
EP702
C533
C530
+ C531
+C539
EP506
C525+
+ C532
+C535
C534
EP504
C537
EP502
+ C527
C536
EP503
C531
C528
C548
1
+C522
C772
C717
WO
503
R524
R530
C550
R701
R523
R522
L502
R525
C529
WO
502A
R501
R503
C502
C501
R504
C517
+C520
C515
C508
C510
C513
C514+
EP513
EP507
5 C506
U504 C507
C504
1
4
C505
8
C526
C761
WO509
C503
R507
R509
C509
C511
EP511
C559
R505
R506
L501
R510
U502
R502
+C512
EP505
C719
C720
EP707
EP706
C714
Q702
C555 +
R515
U503
+ C549
C737
C738
EP711
C718 +
EP712
C723 +
C722
C724
+ C736
+ C741
C740
C742
C739
C721
C715
C
B
R517
C762
9-15
May 1998
Part No. 001-2008-203
B
Q502
E
B
EP510
C
C542
C771
C707
C708
+ C706
EP705
C551
C568
C701
C702
EP701
EP703
B
B
B
+ C711
B
Q701
E
C710
C
C709
R709
WO511A
R704
C704
B
B
C712
C727
C703
C541
C725
R705
C763
R706
R708
C764
R711
C728
CR701CR702
R713 C729
R712 R714
C716
WO
504
C735
B
B
R715
C730
C564
C544
R710
WO512A
C518
C519+
+C554
C543
C766
WO520
EP501
WO506
WO505
C545
C546
EP708
R707
WO
501
WO521
8
C553
R718
R730
C726
5
5
B
EP713
C765
U504
5
EP508
WO513A
C561
4
1
4
EP509
B
E
8
+ C547
B
Q703
8
C743
C
4
WO
502
C732
C733
R720
C767
R721
C734
1
C556 +
R512
+ C560
B
B
EP512
WO519
1
E
R716
C755
R719
C562
R513
WO
508
C743
Q704
B
C758
R514
C774
C748
C749
C750
+
+
C 753
C752
C751
C745
C768
C
C744
R729
C759
R728
R726
C746
R725
CR703CR704
R727
C760
C563
EP710
R717
R722
R723
C747
WO
504A
B
B
C757
C770
WO507
EP714
R724
WO514A
C756
WO510
C754
51
W 1
O
51
W 2
O
51
W 3
O
51
4
W
O
5
6
51
W
O
7
W
O
51
8
51
51
W
O
W
O
C769
EP715
EP716
C705
EP704
WO
503A
175W POWER AMPLIFIER BOARD
RF OUT
WO 651
WO 650
WO 653
REFLECTIVE
POWER LOAD
RF POWER IN
CIRCULATOR
R685
50
250W
L657
12.5nH
50
R651
51
2
2904
C669
27pF
1
+
3
R664
160
FORWARD
POWER
SENSE
7
C664
27pF
C672
27pF
R665
10k
R660
10k
C654
12pF
R663
5k
+
R668
51
L654
.033uH
R671
0
L653
.039
R670
160
R676
10k
B
A
CR651
C653
27pF
A
U652B
6
B CR652
C675
27pF
R678
10k
C682
.001
C681
.001
+6V
+6V
WO 657B
C684
.001
1
C663
.001
+ C662
R685
+ C660
GND C
GND A
GND
GND B
2.2
2
3
R686
470
C661
4.7
175W FORWARD/REVERSE POWER BOARD
C674
R676
R677
R681
4
R680
C678
R683 C682
C679 R682
R689
C661
WO655 C659
C665
WO656 R684
8
C660
1
May 1998
Part No. 001-2008-203
R682
7.5k
WO 652
8
LM78L05
7
+
V IN
U653
R687
240
4.7
V OUT
R676
C675
U652
C677
C662
5
8
2904
7
9-16
C659
.001
R684
470
WO 656
2
R683
10k
+15V
L655
R670
L654
U653
R686
WO654
C664
C681
R666
1
R687
c663
WO657B
4
5
C672
R678
C667 R673
R667 WO657A
R665
5
C673
U651
4
R664
R662
C671
R660
R656
C668
R659 C669
C670
R688
R663
8
1
C658
R671
R672
L656
C683
R675
CR652
R668
L652
R653
L651
R654
R655
R651
C653
MP652
+
C679
.001
1. ALL RESISTORS ARE IN OHMS, CAPACITORS IN MICROFARADS AND
INDUCTORS IN MICROHENRYS UNLESS OTHERWISE SPECIFIED.
WO653
CR651 L653
3
C678
27pF
NOTES:
L657
R658
U652A
R680
5k
6
C684
R681
160
C658
27pF
C675
10k
C658
10k
+ C683
4.7
C654
+
C676
27pF
WO 657A
MP651
7
5
R688
10k
R666
10k
WO650
2904
R689
10k
C673
.001
WO651
R677
10k
R673
20k
C667
27pF
L655
12.5nH
C677
27pF
C674
27pF
L656
.039uH
C670
27pF
U651B
WO 654
L652
12.5nH
R656
20k
U651A
2904
R653
160
R672
0
C668
27pF
R659
10k
R662
10k
BERYLLIUM PRODUCT. INHALATION OF
DUST OR FUMES MAY CAUSE SERIOUS
CHRONIC LUNG DISEASE. SEE MATERIAL
SAFETY SHEETS FOR FURHTER DETAILS.
50
R655
0
C671
27pF
R667
470
L651
.033uH
R654
0
DANGER
C665
27pF
REFLECTED
POWER
SENSE
P1
50
MAIN MICROPROCESSOR
+15V
51
A0 42
OPERATIONAL
BLINKING
A1 10
A2 41
A3
ON = HIGH POWER
OFF = LOW POWER
9
ON = LTR
OFF = MULTI-NET
5
A6 39
A7
7
6
D0
9
A1
DQ1
A1 22
11
A1
DQ1 14
D1
8
A2
DQ2
A2 23
10
A2
DQ2 15
D2
7
A3
A3 24
9
A3
DQ3 17
D3
8
A4
DQ4
A4 25
8
A4
DQ4 18
D4
5
A5
DQ5
A5 26
7
A5
DQ5 19
D5
4
A6
DQ6
A6 27
6
A6
DQ6 20
D6
5
A7
DQ7
A7 28
5
A7
DQ7 21
D7
25
A8
A8 29
27
A8
24
A9
A9 30
26
A9
21 A10
A10 31
23 A10
23 A11
A11 32
25 A11
2 A12
A12 33
4 A12
26 A13
A13 34
28 A13
A14 35
29 A14
A15 36
3 A15
A16 37
2 A16
7 PO3
6
5
R2
2.2k
CR3
13
U15C
ALARM
A8 38
A9
R20
2.2k
CR4
DQ0
6 PO2
8
U15B
3
ALARM
8 PO4
4
A10 37
A11
59 NM1
5
R12
10k
A12 36
A13
3 EA
4
DISPLAY DRIVER
ALARM DISPLAY
A14 35
2
2 f
A16 34
3
3 g
A17
2
4
1 e
A18 33
5
15 d
A19
7
A15
3
DS1
1
43 CTS0
46 CTS1
U26
14495L
A 5
48 DMARQ0
A18 39
A19 40
8
14 c
B 6
51
32
1
9
13 b
C 9
52
63
6
10
12 a
D 10
54 DMARQ1
31
DMAAK0
9
R10
200
10
OE
24
R 1
45 RXD1
WE
D 4
47 TXD1
7 B
+15V
RE
2
+5V
R38
20k
LPTT 21
A2
DQ3
IC9 9
8
A3
IC49 49
7
A4
DQ5
IC53 53
6
A5
DQ6
IC75 75
5
A6
DQ7
4
A7
DQ8
29
A8
28
A9
RESET
44 TXD0
41 RXD0
RNT RX DATA 23
U6-9 (2)
U7-1 (2)
R39
270k
+15V
A16
23 A
A19
22 B
A18
21 C
O0
1
U6A
74HC32
D0
D1 14
D1
D2 15
D2
D3 16
D3
D4 17
D4
D5 18
D5
D6 19
D6
83 R/W
Y1
10 MHz
X2 79
10
2
R31
10k
MREQ 15
R30
10k
+5V
19
3 A12
CE
D2
18
D3
19
D4
20
D5
21
D6
22
D7
4
6
OE
25
WE
31
U20A
74HC00
U20B
R3
0
23
5
1
3
16
O14
17 O15
2
O11 13
O13
PBRST 1
5
S1
RESET
RESET
J6
G1 6
P06 11
U9-27 (2)
PT0 67
U9-3 (2)
PT1 68
U10-25 (2)
20
READY 66
U19-2 (2)
54
TOUT 64
U30-1 (2)
+5V
U4
74HC138
ST 7
C8
10pF
G2B
1 A
A13
3 DISABLE
TD 2
2
A14
2 B
Y0
15
U6-10 (2)
1 WATCHDOG
A15
3 C
Y1
14
U7-2 (2)
RST 5
GND
4
7 Y7
4
18
20 D
2 MREQ
5
6
WRITE 48
A19
U17
C1
10pF
U6B
G1
G2 19
Vcc
TDL 3
RST
D1
15
24 A10
R16
10k
8
D7
X1 78
9
8
6
DQ4
D0
14
15
84 MSTB
U20C
1
3
READ 47
D0 13
U28
28C64
13
27 A11
R15
10k
81
D7 20
MSTB 16
22
8
10 PO5
RNT TX DATA 22
G
DQ2
R34
10k
U15A
74C906
1
2
D7
DQ1
55
58
D6
19
A1
R29
10k
5
D5
18
10
PT7 74
63 INT/POLL
D4
17
A0
U5
74HC154
DE 3
GND
D3
16
RAM
22
+5V
IRDB- 57
D2
15
CE
31
U24
SN65176B
6 A
IRDB+ 25
D1
13
11
7
R9
1.2K
D0
12
J2-2 (2)
R14
10k
8
27
DQ3
11
PWD
VTH 76
S2
R11
1.2k
W
20
+5V
TC0
7
+12V
U18
60L256
1 A14
E
Vpp 1
30
+5V
CL
64
U25
28F001BX
A17 38
4 h+i
DQ0
A0
U27
UPD70320
U15D
9
A0
12
5 PO1
10
11
10
A0 21
4 PO0
12
U15E
R19
2.2k
CR5
EPROM
FLASH MEMORY
U15F
13
R18
2.2k
CR2
A4 40
A5
R17
2.2k
CR1
G2A
4
Y2
13
DATA BUS (7:0)
PT2 69
18
INTP0
D0 46
60
INTP1 CLK OUT
61
D1 14
12
D2 45
D3 13
D4 44
21
D5 12
RESET
D6 43
HSDB+ 56
CS
S2-15 (2)
SOURCE
3
C15
.01
2
J3
+ C17
47
U12
78L12
1
14 RxRDY
2
18
49
TxE
U16F
SOURCE
-5V
MODEM DCD 4
-5V IN 59
145406
J1
6
SOURCE
3
3
COMPUTER RX 3
19 TxD
14
1
Z2
+5V IN 61
11
U16C
+5V
+5V IN 28
+5v IN 29
CLOCK
C16
.01
2
U16D
+ C18
47
4
COMPUTER TX 2
3 RxD
13
D0 27
D0
D1 28
D1
D2 1
D2
D3 2
D3
D4 5
D4
D5 6
D5
D6 7
D6
D7 8
D7
U2D
9
10
U2E
11
1
J3
CP
1
2
76800
12 O0
3
4
38400
11 O1
5
6
19200
9 O2
7
8
9600
6 O3
TxC 9
9
10
4800
5 O4
RxC 25
11
12
2400
4 O5
13
14
1200
3 O6
MR 2
U21
MC14024
R1
10M
R4
2k
Y3
2.4575 MHz
C29
62pF
C19
62pF
1
+5V IN 60
52
53
8
+12V
3
1
Z1
+15V IN 62
17
11
CLK 20
12 C1 D
SOURCE
+15V
S2-16 (2)
+15V IN 30
-5V IN 27
WR
U22
82C51
D7 11
HSDB- 24
10
13
RD
C4
.01
C5
.01
C6
.01
C7
.01
C10
.01
C11
.01
C12
.01
C20
.01
C21
.01
C22
.01
C23
.01
C26
.01
C30
.01
C31
.01
C32
.01
C24
.01
C25
.01
C27
.01
C28
.01
55
CTS
17
DSR
22
58
49
9-17
May 1998
Part No. 001-2008-203
MAIN PROCESSOR CARD SCHEMATIC (1 OF 2)
U7A
74HC32
1
U6C
5
6
U20D
9
MSTB
P1-16 (1)
8
10
U4-15 (1)
U2C
3
2
U4-14 (1)
12
11
13
V25 DATA BUS (7:0)
RX FIFO
15
TX FIFO
4
A0
5 D0
A1
6 D1
Q0 24
D0
A2
7 D2
Q1 23
D1
8 D3
Q2 22
U10
9 D4 74HC7030 Q3 21
D2
S1
SO 26
Q0 24
A0
A3
Q1 23
A1
A4
27 MR
Q2 22
A2
A5
10 D5
Q4 20
D4
5 D0
Q3 21
A3
A6
11 D6
Q5 19
D5
A4
A7
12 D7
Q6 18
D6
27 MR
Q7 17
D7
3 DIR
U27-67 (1)
U27-11 (1)
OE
D0
D1
U9
6 D1 74HC7030 Q4 20
D2
7 D2
Q5 19
A5
D3
8 D3
Q6 18
A6
D4
9 D4
Q7 17
A7
D5
10 D5
D6
11 D6
D7
12 D7
3
U6D
U2B
11
3
4
SD 26
U7B
12
5
13
4
6
DOR
DIR
25
D3
LOWER ADDRESS LATCH
U27-68 (1)
D8 13
U2A
1
2
4 SI
OE 15
25 DOR
D8
A0
2 D0
Q0 19
D0
A1
3 D1
Q1 18
U8
4 D2 74HC573 Q2 17
D1
A2
A3
5 D3
Q3 16
D3
A4
6 D4
Q4 15
D4
A5
7 D5
Q5 14
D5
A6
8 D6
Q6 13
D6
A7
9 D7
OC
Q7 12
D7
C EN
1
11
13
HSDB
MICROPROCESSOR 18
+12V
3
14
4
13
R6
200
R8
1.2k
18 Y0
P1-56 (1)
U32B
Vcc 20
74CT244
14 Y2
A0 2
HSDB-
16 Y1
12 Y3
A1 4
10 GND
A2 6
1 OE
P1-24 (1) HSDB+
S3
8
Vcc
5
4
16
1
7 B
8
1
15
2
6 A
2
7
5
12
1 R
A0
39 PO0
P1-2 3
A1
38 PO1
A2
37 PO2
P2-0 21
A8
A3
36 PO3
A9
A4
35 PO4
P2- 22
1
P2-2 23
A10
A13
1 A
A5
34 PO5
P2-3 24
A11
A14
2 B
A6
33 PO6
P2-4 25
A12
A15
3 C
A7
32 PO7
P2-5 26
A13
4 G2A
P2-6 27
A14
5 G2B
P2-7 28
A15
+5V
+5V
A3 8
P3-7
P1-0 1
S2
R7
1.2k
+5V
RAM
DE 3
15
ADDRESS
SELECT
Y1
Y2
U3
74HC138
Y0
15
+5V
A8
A0
11 IO0
A8 25
A1
12 IO1
A9 24
A9
A1
12 IO1
A9 24
A9
A2
A10
A2
13 IO2
A10 21
A10
A3
13 IO2
U1
A10 21
HM6264LP-15
15 IO3
A11 20
A11
A3
15 IO3
16 IO4
A12
A4
A11 23
U14
16 IO4 27C256A A12 2
A11
A4
A5
17 IO5
A0 10
D0
A5
17 IO5
A13 26
A13
A6
18 IO6
A1 9
D1
A6
18 IO6
A7
19 IO7
A2 8
D2
A7
19 IO7
20
A3 7
D3
D0
10 A0
A4 6
D4
D1
9 A1
A5 5
D5
D2
8 A2
A6 4
D6
D3
7 A3
A7 3
D7
D4
6 A4
D5
5 A5
D6
4 A6
D7
3 A7
CS1
26 CS2
U23
65176
R40
15
EPROM
A0
6
EA
27
OE
11 IO0
+5V
4 P1-3
2
14
13
G1
U13
TP8052AH2
R35
3.9k
U16B
22
17
P3-8
2 P1-1
31
WE
A8 25
A12 2
A12
J4
A14 27
CE
J4
1
2
3
LTR 4
5
MN 6
20
OE
3
U30B
4
8
9
U31C
U2F
10
13
12
D 4
11 P3-1
RST 9
22
U17-6 (1)
GND RE
R28
4.7k
5
3
ADDRESS BUS (7:0)
2
6
+5V
ADDRESS/DATA BUS (15:8)
10 P3-0
R13
150
R5
150
PSEN 29
6
U30C
5
U31B
4
5
6
XTAL1
ALE 30
XTAL2
19
Y2
18 11.059 MHz J5
1 MULTI-SPEED
19 OE
9 Y0
A8
+5V
U32A
7 Y1 74CT244
SOURCE
A0 11
Q2
3812
+15V
3
A1 13
+5V
5 Y2
A2 15
3 Y3
A3 17
R21
100k
R26
10k
U30A
74ACT14
1
2
R27
10k
U31A
74ACT02
2
1
3
2
+12V
J2
1
C2
20pF Y4
12 MHz
1 FLASH
R25
10k
2 CRYSTAL OUT
3 LTR SPEED
U25-1 (1)
2
C13
20pF
R24
4.7k
U27-66 (1)
U27-64 (1)
U11
78L12
+5V
R23
4.7k
3 EPROM
Q3
1300
R22
10k
MAIN PROCESSOR CARD SCHEMATIC (2 OF 2)
Revised January 2003
Part No. 001-2008-203
9-18
A14
+5V
D2
Y2
R17
S1
J5
1 2 3
Y4
2 1
3
4
2
1
6
8
7
9
10
3
5
U12
U26
R39
9
8
11
10
5
R9
U8
4
U23
U32
8
1
J4
11
1 3 5
1
16 10
U14
O
N
1
8
14
1
20
1
S3
4
7
8
5
R5
R13
U30
1
40
CR6
16
1
R7
R11
74
54
S2
R6
R8
8
7
Y1
75
53
U31
R26
C22
1
14
O
N
15
14
12
13
7
8
9
8
14
1
U5
U27
84 2
1
7
8
U15
U20
J2
8
1
R34
32
1
1 2
J3
U24
1
24
15
14
5
4
32
12
28
15
11
33
C21
R10
R35
R27
20
1
U3
2 4 6
U13
C25
8
9
28
1
14
1
R25
3 2 1
U11
8
1
14
8
2 3 1
R23
R22
U6
7
U4
U21
13 14
J6
U18
4
R3
R16
1
8
U17
5
1 2 3
U25
14
1
U22
C6
R15
32
5
1
29
C16
20
21
16
CR1
R18
15
14
1
14
1
R31
7
8
14
7
R4
C29
Z2
+
C18
+
C17
17
1
33 1
64 32
20
13
28
16
U28
Z1
C15
1
CR2
R19
28
U1
U10
28
1
28
8
1
Y3
R24
DS1
CR5
R20
1
14
15
14
U9
R28
14
C19
R1
R30
R38
CR4
R2
3
B
5
A
1
2
4
6
1
15
1
U2
7
R29
P1
MAIN PROCESSOR CARD
Revised January 2003
Part No. 001-2008-203
9-19
C24
C11
C28
C8
R14
C1
C4
Q2
CR3
U7
14
8
U16
1
R21
C31
C13
C27
7
8
R33
R32
16
C26
C7
R12
C9
C2
R36
R37
C40
C30
C12
C5
9
C20
Q3
C23
C7
J1
C11
D1
Q1 19
U108
3 D2 74HC573 Q2 18
D2
4 D3
Q3 17
U113C-9 (2) RX MUTE GATE
D3
5 D4
Q4 16
U114A-1 (2) RX OPTION GATE
D4
6 D5
Q5 15
U115B-8 (2) RX VOICE GATE
D0
P101
ADDRESS LATCH
2 D1
U115A-1 (2) VOTER AUDIO MUTE GATE
U114D-16 (2) LOCAL AUDIO MUTE GATE
A0
42
A0
A1
10
A1
A12
23 A
Q4 5
D5
7 D6
Q6 14
U116B-8 (2) RX AUDIO GATE
A2
41
A2
A13
22 B
U133
6
74HC574 Q5
D6
8 D7
Q7 13
U115C-9 (2) RX VOICE TO BACKPLANE
A3
9
A3
A14
21 C
Q6 7
D7
9 D8
Q8 12
U116A-1 (2) FSK TO AUDIO GATE
A4
40
A4
A15
20 D
Q7 8
A5
8
A5
A16
23 A
A6
39
A6
A17
22 B
A7
7
A7
A18
21 C
ADDRESS LATCH
20 D
11 CLK
Q8 9
U103
74HC573
Q9 10
Q2 3
A8
38
A8
A9
6
A9
18 G1
A10 37
A10
19 G2
A11
5
A11
A12 36
A12
A13
4
A13
A14 35
A15
Q1 2
D1 2
U154A
74HC32
RX FIFO
MPC LATCH
3
1
13
U101
E 12
1
18 G1
OC
C EN 11
+5V
R319
10k
R209
10k
R207
10k
R208
10k
R210
10k
D1
Q1 19
U107
3 D2 74HC573 Q2 18
D2
4 D3
Q3 17
U116D-16 (3) TXA TO FSK GATE
D3
5 D4
Q4 16
U159C-9 (3) DATA TO A-D GATE
D4
6 D5
Q5 15
U116C-9 (3) TX AUDIO GATE
D5
7 D6
Q6 14
U158A-1 (3) TX VOICE GATE
D6
8 D7
Q7 13
U153A-1 (3) DATA LEVEL TEST GATE
D7
9 D8
Q8 12
U100B-5 (3) CWID CONTROL
D0
2
RX FIFO
15
2 D1
U153C-9 (2) REPEAT GATE
U153D-16 (3) TXS TO FSK GATE
D0
19 Q1
D1
18 Q2
A14
D2
17 Q3
D8 9
WO 107
A0
3
A15
D3
16 Q4
D6 7
WO 105
A1
U160
6 D1 74HC7030 Q1 23
D1
A16 34
A16
D4
15 Q5
D7 8
A2
7 D2
Q2 22
D2
2
A17
D5
14 Q6
D5 6
WO 106
R211 100
A17
A3
8 D3
Q3 21
D3
A18 33
A18
D6
13 Q7
D4 5
A4
9 D4
Q4 20
D4
D0
A19
A19
D7
12 Q8
D2 3
A5
10 D5
Q5 19
D5
D1
Q1 19
U106
3 D2 74HC573 Q2 18
A6
11 D6
Q6 18
D6
D2
4 D3
Q3 17
U117C-9 (3) LOCAL MIC MUTE
A7
12 D7
Q7 17
D7
D3
5 D4
Q4 16
U118C-9 (3) EXTERNAL MOD MUTE
D4
6 D5
Q5 15
U118B-8 (3) NORMAL MOD MUTE
D5
7 D6
Q6 14
U118D-16 (3) TX MOD MUTE
D6
8 D7
Q7 13
INC U151-U149 (3)
D7
9 D8
Q8 12
U-D U151-U149 (3)
1
19 G2
O3
O15
17
4
U101
E
10
U154B
11
6
TX FIFO
4
5
U105
74HC573
R217
100
D3 4
P100
WO 104
CR120
5.1V
LOCAL MIC PTT
Q102 (2)
D1
MREQ 15
DE
25
10 EXT REQ 1
2
MSTB 16
Q0 24
5 D0
RD 47
27 MR
WR 48
3 DIR
SO 26
D0
11 CLK
D8 13
SI
HSDB+ 24
4
HSDB- 56
IRDB+ 25
9
IRDB- 57
TX FIFO
DIR
4 S1
LPTT 21
DE 15
U101C
6
5
SO 26
5 D0
16
U154D
D2
4 D3
Q3 17
U139-7 (3) CS 2
A2
D3
5 D4
Q4 16
U141-7 (3) CS 3
5 D4
Q4 16
7 A3
D3 15
A3
D4
6 D5
Q5 15
A4
6 D5
Q5 15
6 A4
D4 16
A4
D5
7 D6
Q6 14
U142-7 (3) CS 5
A5
7 D6
Q6 14
5 A5
D5 17
A5
D6
8 D7
Q7 13
U143-7 (3) CS 6
A6
8 D7
Q7 13
4 A6
D6 18
A6
D7
9 D8
Q8 12
A7
9 D8
Q8 12
3 A7
D7 19
A7
A8
25 A8
CE 20
A9
24 A9
A1
A2
4 D3
A3
45
D2
7 D2
DOR 25
13
D3
8 D3
Q0 24
A0
D0
2 P1-1 U111 P2-0 21
TP8054AH2
39 PO-0
P2-1 22
44
D4
9 D4
Q1 23
A1
D1
38 PO-1
P2-2 23 A10
A13
1 A
12
D5
10 D5
Q2 22
A2
D2
37 PO-2
P2-3 24 A11
A14
2 B
43
D6
11 D6
Q3 21
A3
D3
36 PO-3
P2-4 25 A12
A15
3 C
11
D7
12 D7
Q4 20
A4
D4
35 PO-4
P2-5 26
A13
4 G2A
13 D8
A14
5 G2B
17 P3-7
4 P1-3
12
A8
ADDRESS
SELECT
A9
Q5 19
A5
D5
34 PO-5
P2-6 27
32
Q6 18
A6
D6
33 PO-6
P2-7 28 A15
63
Q7 17
A7
D7
32 PO-7
XTAL 1 19
10 P3-0
Y101
11.059 MHz
XTAL 2 18
U162D
6
A1
Q3 17
D1 12
U112
8 A2 27C256A D2 13
P1-2 3
Q1 19
U104
74HC573
3 D2
Q2 18
D1
VOTER DATA IN 58
D1
A0
14
64
A0
Q1 19
U156
3 D2 74HC573 Q2 18
U137-7 (3) CS 0
D0 11
11
2 D1
P1-0 1
U161
6 D1 74HC7030 MR 27
31
13
Y2
14
Y1
U102
74HC138
G1 6
C EN
11
+5V
10 A0
OC
1
C162
20pF
+5V 29
Z101
8 Vcc1
WO 114
WO 115
+5V 60
+5V 61
RESET
+5V
R282
10k
SOURCE
9 RESET
U119
DS1232
3 TO
L
R318
10k
-5V
-5V 27
Z100
J105 WDOG
1
P102
2
WO 108
-5V 59
ST 7
WO 109
D1
Q1 19
U155
3 D2 74HC573 Q2 18
2 A12
D2
4 D3
Q3 17
A13 26 A13
D3
5 D4
Q4 16
U149-7 (3) CS 11
A14 27 A14
D4
6 D5
Q5 15
U149-7 (3) CS 12
D5
7 D6
Q6 14
D6
8 D7
Q7 13
U151-7 (3) CS 14
9 D8
Q8 12
CS 15
P1-6 7
U159B-8 (2) LOGIC SQUELCH
P1-7 8
U125D-14 (2) RX DATA
P3-2 12
R201 (3) TX DATA
1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITOR ARE IN
MICROFARADS UNLESS OTHERWISE SPECIFIED.
P3-3 13
R202 (3) TX SHAPE
2. IC NUMBERS NOT SHOWN
P3-4 14
U117B-8 (3) TX DATA EN
D7
NOTES:
GND
4
7
3
U100
14
U110
2
WO 110
WO 111
SOURCE
SOURCE
U113, U114, U115, U116, U117
U118, U153, U158, U159
U120, U124, U130, U135, U164
U165, U166
+9V
+15V
+15V 30
+15V 62
U136
LM78L08 V OUT 1
B
A
C GND
7
6
2
3
8 V IN
Z102
+ C256
15
C231
.01
+ C296
10
R303
240
R304
27
MAIN AUDIO CARD SCHEMATIC (1 OF 3)
+ C258
47
C233
.01
C234
.01
C262
.01
C263
.01
C227
.01
C228
.01
C271
.01
C272
.01
C273
.01
C229
.01
9, 22
13
4
8
4
U121, U163
8
4
U122, U123, U125, U126, U129
4
11
4
U127, U128, U131, U167
U137, U138, U139, U141, U142
U143, U147, U148, U149, U151
U162
11
8
4
8
May 1998
Part No. 001-2008-203
U115D-16 (2) RX NET
U148-7 (3) CS 10
WO 127
Q1 19
U157
3 D2 74HC573 Q2 18
D2
4 D3
Q3 17
U159B-8 (3) LOGIC SQUELCH A-D GATE
D3
5 D4
Q4 16
U159D-16 (3) TX MOD A-D GATE
D4
6 D5
Q5 15
R284 (3) NORMAL RX GATE
D5
7 D6
Q6 14
U118A-1 (3) DIGITAL MOD MUTE GATE
D6
8 D7
Q7 13
D7
9 D8
Q8 12
2 D1
11 CLK
16
U153B-8 (3) TX NET
D1
D0
-5V
2 D1
11 CLK
PIN NUMBER
+9V
WO 126
D0
22 OE
+15V
WO 125
A11 23 A11
PSEN 29
IC
U138-7 (3) CS 1
11 CLK
ALE 30
RST 5
2 D1
A10 21 A10
A12
EA 31
SOURCE
+5V
D0
9 A1
C163
20pF
+5V 28
8
EPROM
P3-6
13
D0
11
9
LOWER ADDRESS LATCH
46
U158C-9 (3) TX OPTION GATE
74HC04
8
10
3
TLA DB 26
U159A-1 (3) LEVEL DETECT GATE
11 CLK
U101D
U154A
2 D1
9-20
U117A-1 (3) TX INTERCOM GATE
U113D-16 (3) RX SQUELCH ACTIVE GATE
WO118
WO 117
WO116
+5V
+ C295
220
RX WB AUDIO 27
R281
1M
U121A
2904
1
2
-
3
+
-
U121B
2904
7
+1.25
V
5 +
R294
1k
U121B
2904
7
-
C239
68pF
C104
100pF
-
3
+
C110
.022
C280
.022
C276
.0022
C278
.0068
C111
47k
C237
.033
C277
.0047
R105 100
6
-
U122B
2904
7
C238
.047
C239
.068
R108 110
C108
.1
5 +
R114
18k
-
3
+
9
U122C
2904
8
-
C109
.1
10 +
1
R112
47k
13 -
U122D
2904
14
2
12 +
3
R109
1.07M
+
R284
10k
NORMAL RX
U157-15 (1)
U113C
RX MUTE
GATE
11
10
U113B
NORMAL
RX GATE
6
7
U163A
3303
1
-
15
16
R214
3.9k
-
C116
.001
-
U135B
MC33178
7
NOISE
RECTIFIER
R117
6.2k
WO101 WO102
R205
7.5k
R206
10k
-5V
R259
10k
R116
1.5k
C117
.01
2
U123A
3303
-
R118
12k
1
RT100
C118
10k
.01
CR101
-5V
8
3 +
R119
47k
C120
.1
U123B
3303
6
7
+
C123
.047
U124B
2904
7
6
-
5
+
R132
56k
R251
51k
2
C124
.0068
+
5
R126
100k
+ C240
1
12
+
R178
100k
2
U116A
FSK TO
AUDIO
GATE
2
3
WO 100 (3)
WO 103 (3)
5
-
U166B
MC33178
7
R263
10k
R179
300
14 RXA-
R180
300
C287 300pF
R181
10k
6
+
5
-
U131A
3303
1
-
13 RXA +
R182 100k
C288
300pF
U117A-3 (1)
TX INTERCOM
GATE
C244
10
C243
10
SECONDARY AUDIO
AMPLIFIER
R262
R241
2.2k
100k
C245
10
U131B
3303
7
C246
10
R183
300
S100
10
7
9
8
11
6
12
5
U162B
15
2 16
1
R184
300
3 +
13
R260
36k
R240
100k
U165A
2904
1
LOGIC SQUELCH
13 VBIAS
R231
10k
M0
6 M1
SECONDARY
AUDIO TO RNT
1 RXS+
5
RXEQ 14
RS-232 DATA
TO/FROM RNT
U109
7 RXIN
CLK 18
MX614TN
12 GND
FSK AMPLIFIER
2 RXS-
Vcc 24
11 TXOUT
C159
.1
3
U162C
14
3
+5V
C247
1
R261
300k
2
+
R229
1K
R135
47k
+
3 +
2
R230
7.5k
CR100
6
U166A
MC33178 1
-
U108-12 (1)
FSK TO AUDIO
U123D
3303
14
C289
300pF
R177
10k
U159B-6 (3)
R250
150k
R235
100k
6
-5V
R123
330k +5V
R228
5.1k
R131
56k
U108-14 (1)
RX AUDIO
R127
470k
R125
100k
CR118
15V
C290
300pF
R121 47k
SCHMITT
TRIGGER
U123C
3303
9
8
10 +
R124
1M
31 RX VOICE
CR117
15V
MAIN AUDIO AMPLIFIER
R258
R239
2.2k
100k
C249
.1
COMP IN 5
A301
COMPANDING
OPTION
COMP OUT 4
-
1
RECEIVE DATA FILTER
U124A
MC33178
1
U116B
RX AUDIO
GATE
6
7
U114C
1 EXP IN
DATA AMPLIFIER TP DCR
3
10
2
C119
.1
R122
10k
C121
.01
C122
.022
9
11
R216
10k
NOISE AMPLIFIER
R115
R234
47k
100k
R277
5.1k
R120
10k
-
U165B
2904
U155-18 (1)
RX NET
OPT
U113D
RX SQUELCH
ACTIVE
GATE
14
CR107
4.3V
5 +
2
7
U114B
R215
1k
5 +
R129
47k
16
P100
U108-13 (1)
RX VOICE
TO BACKPLANE
R238 R302
36k
100k
R300
36k
6
+5V
6
R128
100k
R299
10k
8
7
9
U108-17 (1)
8
+5V
RX OPTION
U108-16 (1)
C305
10
9
+5V
-
U115C
RX VOICE
TO
BACKPLANE
10
11
U120B
2904
7
-
U115D
RX NET
GATE
15
14
EXP OUT
R130
100k
C292
360pF
U114A
RX OPTION
GATE
3
2
C112
.01
R111
18.2k
R113
150k
U135A
MC33178
1
7
8
5 +
R110
110
R107
1.07M
HIGH-PASS FILTER > 30 kHz
C115
-100pF
-
2
6
R289
2.2
VOICE AMPLIFIER
R256
R238
36k
100k
R257
36k
U108-15 (1)
RX VOICE
RX SQ ACT
U157-18 (1)
C114
100pF
U115B
RX VOICE
GATE
9
U107-19 (1)
C107
.022
R106
1.07M
C113
100pF
U153C
REPEAT
GATE
11
10
U153A-2 (3)
U122A
2904
1
2
C284
220
3
6
C106
.068
C294
.1
5253
390k
R237
100k
5 +
R103
69.8k
C279
.22
SOURCE
6
R102
147k
C105
.033
6
R452
43k
C236
.001
R104
15k
R293
6.2k
R232
51
2
C281
820pF
C102
.001
+9V
R288
220
+
R247
54.9k
C283
.1
+
R101
29.4k
C291
.1
J101
SPKR/MIC
C299
.01
2
U115A
VOTER AUDIO
MUTE
C101
.0022
C103
.1
R290
1
+
3
3 +
R292
39
LOCAL AUDIO
OUTPUT
J104
EXTERNAL
SPEAKER
+
U120A
2904
1
-
4
+
2
C285
470
U132
TDA2003
U108-18 (1)
LOCAL AUDIO
MUTE GATE
U108-19 (1)
1
C254
.1
5
+
C100
470pF
R291
1k
R236
10k
16
R248
120k
R233
100k
+ C251
15
LOCAL AUDIO
AMPLIFIER
C286
10
1
+
+
R249
36k
ON/OFF/
VOL
+
C235
1
P100
VOTER AUDIO 25
R254
47k
+
U114D
LOCAL AUDIO
MUTE GATE
14
15
2 XTAL/CLK
TXD 17
P101
R203
R200
10k
2.2k
23 RNT TX DATA
+5V
22 RNT RX DATA
-
U125A
3303
5
1
3 +
6
+9V
+
+ C158
10
U125B
3303
CR108
7
-
+ C241
15
R134
100k
10 +
CR110
U125C
3303 CR109
7
9 -
12 +
U125D
3303
14
R198
10k
R136
10k
CR106
+5V
R133
100k
U110
MX614TN
RXD 19
+5V
24 Vcc
RX DATA
U111-8 (1)
13 -
-5V
U159C-10 (3)
DATA TO A-D GATE
S101
5 M0
RXAMPOUT
RXIN
7
-5V
C155
15pF
Y100
2.4576MHz
TXS+ TO S100-2 (3)
R222
100k R199
100k
C156
.1
U153D-14 (3)
U153C-7 (3)
C306
.1
1 XTAL
R212
1k
8
VBIAS 13
18 CLK
+ C242
15
1
C307
100pF
14 RXEQ
R213
5.1k
7
8
6 M1
R276
18k
2
R197
1M
GND 12
2 XTAL/CLK
C166
15pF
TXD
17
-5V
+ C255
47
+ C267
47
+ C268
47
+ C207
1
C230
.01
C186
.01
C187
.01
C188
.01
C189
.01
C190
.01
C191
.01
9-21
C192
.01
C193
.01
C194
.01
C195
.01
C196
.01
C197
.01
C198
.01
C199
.01
C200
.01
C201
.01
C202
.01
C203
.01
Revised January 2003
Part No. 001-2008-203
C204
.01
C205
.01
C206
.01
C264
.01
C265
.01
C266
.01
C208
.01
C209
.01
C210
.01
C211
.01
C212
.01
C213
.01
C214
.01
C215
.01
C216
.01
C217
.01
C218
.01
C229
.01
MAIN AUDIO CARD SCHEMATIC (2 OF 3)
S100-1 (2)
C154
.1
S100
P100
TXS+ 3
2
15
R191
75k
R196
300
SECONDARY
AUDIO
FROM RNT
9 -
3
14
4
13
AUDIO AMPLIFIER
U131C
3303
8
R265
2.2k
C153
.1
R193
75k
U131D
3303
14
13 12 +
R192
75k
U153A
DATA LEVEL
TEST GATE
3
2
C156
.1
R198
100k
16
U107-18 (1)
TXS TO FSK
U110-5 (2)
TO TX FSK
J103
U153C-10 (2) REPEAT GATE
COMPANDOR OPTION A301-5
1
U107-13 (1)
DATA LEVEL TEST
C282
.1
R286
75k
U153D
TXS TO FSK
GATE
14
15
R264
10k
R242
100k
10 +
R195
300
TXS- 4
R194
75k
U158C
TX OPTION
GATE
10
11
HIGH-PASS FILTER > 300 Hz
C151
.1
R188
75k
R187
75k
R314
43.2k
C301
.0047
TXA+ 15
MAIN
AUDIO
FROM RNT
R190
300
U167A
3303
1
2 -
C300
.0056
6 -
C152
.1
C302
.0033
U167C
3303
8
R267
2.2k
R317
909k
13 -
U167D
2904
14
12 +
C304
.1
R307
36k
TX VOICE
AMPLIFIER
R306
R305
36k
100k
R269
36k
TX VOICE 32
CR113
15V
V REF EX 7
2 -
CR114
15V
V REF EX
R268
36k
R244
100k
6 -
U111-13 (1)
TX SHAPE
U111-12 (1)
TX DATA
R219
180k
J102
LOCAL MIC
JACK
C161
.1
R220
16k
U164A
2904
1
2 -
R285
2.2k
3 +
C138
.1
R154
43k
R153
43k
9
+5V
R223
6.8k
U117C
LOCAL MIC
MUTE
GATE
10
11
R152
22k
6 -
U164B
2904
7
C132
.0056
R151
43.2k
C133
.0047
5 +
6 -
U127B
2904
7
C298
.0033
R309
25.5k
C297
.0039
5 +
9 -
U127C
3303
8
R201
270k
5
VL
U106-13 (1)
U106-12 (1)
U111-7 (1)
CR100 (2)
R164
100k
6 -
U126B
3303
7
5 +
R274 R163
36k 100k
C136
100pF
R165
47k
C143
.022
V REF EX
R160
1.1k
R204
47k
U157-17 (1)
LOGIC SQ A-D
9 -
U126C
3303
8
R169
54.9k
R174
160k
C136
.0047
C148
.01
R175
4.3k
3 +
R172
10k
R171
10k
C144
.047
R221
0
12 +
C136
.0068
R161
3.01k
R159
2.74k
R162
18.2k
R168
2.2k
C137
100pF
U129A
3303
1
2
C150
.022
R176
6.8k
R322
0
J106
1
P106
+5V
8 TX DATA OUT
2
3
P107
R323
0
4
9 TX DATA IN
5
TX AUDIO AMPLIFIER
U118A
DIGITAL MOD
MUTE GATE
3
2
R143
3.3k
U149
X9C10415
100k
7 CS
R320
180k
R145
150k
LOWPASS FILTER
C130
470pF
R138
121k
R137
121k
12 +
2 -
U127A
3303
1
BUFFERS
R310
0
R311
0
3 +
2 -
U128B
3303
1
R312
0
R313
0
3 +
C126
.01
C128
.0033
9 -
U128C
3303
8
R139
35.7k
R140
27.4k
10 +
13 -
U128D
3303
14
R141
22.6k
R142
17.4k
12 +
2 -
U128A
3303
1
3 +
VW
VL
3
5
6
C127
680pF
U106-13 (1)
R158
82k
U106-12 (1)
+
R157
82k
U118B
NORMAL MOD MUTE
GATE
7
6
U129C
3303
8
9 -
C140
.1
-
29 TX MOD
16
U106-14 (1)
TX MOD MUTE
C146
390pF
R155
82k
C160
.1
R218
82k
10 +
U118C
EXTERNAL MOD
MUTE GATE
10
11
11 EXTERNAL MOD
9
U106-16 (1)
EXT MOD MUTE
C129
470pF
R280
150k
U118D
TX MOD
MUTE GATE
15
14
R321
100
R156
82k
R270
39k
C165
360pF
U129B
3303
-
C141
.1
R271
180k
8
U106-15 (1)
NORMAL MOD MUTE
C125
680pF
IN 1
C
U/ 2
D
VH
1
U157-14 (1)
LOWPASS FILTERS
DIGITAL MOD MUTE
LIMITER
+5V
EP106
C106
.01
-5V
-5V
EP101
EXPAND IN
(WO101 MAC)
14
C269
+ 47
C270
+ 47
C232
.01
C170
.01
C171
.01
C172
.01
C173
.01
C174
.01
C175
.01
C176
.01
C177
.01
C178
.01
C179
.01
C180
.01
C181
.01
C182
.01
C183
.01
C184
.01
C185
.01
C219
.01
C220
.01
C221
.01
C222
.01
C223
.01
C224
.01
C225
.01
C226
.01
C103
1
+
C257
+ 47
C101
4.7
3
EXP CAP
GCELL IN 1
C104
4.7
+
+
COMPANDOR SCHEMATIC
C109
1
+
R278
0
U126D
3303
14
13 -
R166 56k
10 +
R308
909k
U155-15 (1)
R279
150k
CR105
R167
56k
R173
430k
U105-5 (1)
LOCAL MIC
Q102 PTT
3658
+5V
U159B
LOGIC SQ A-D
GATE
6
7
8
+3.5V
8
U111-14 (1)
TX DATA EN
U157-16 (1)
TX MOD A-D
+5V
R170
1M
CR103
13 -
U126A
3303
1
10 +
C131
.0047
U127D
3303
14
3
U117B
TX DATA
ENABLE GATE
6
7
3 +
R227
10k
CR112
2.4V
CR111
2.4V
CR104
VW
IN 1
C
U/ 2
D
R225
10k
Q101
3657
R226
10k
R144
1k
VH
-5V
R150
86.6k
U106-17 (1)
LOCAL MIC MUTE
+5V
CWID CONTROL
U107-12 (1)
HIGH-PASS FILTER > 300 Hz
TX AUDIO BUFFER
C139
.1
2 -
R202
1M
CWID
GENERATOR
U100B
U100A
5 74HC02
4
2 74HC02
1
6
3
3
U117A
TX INTCOM
GATE
2
U155-13 (1)
R275
36k
U155-19 (1)
TX NET
U116A-2 (2)
U116B-7 (2)
MAIN AUDIO AMP
1
U151
X9C10415
100k
7 CS
C142
.01
U107-14 (1)
TX VOICE
U157-19 (1)
TX INTCOM
U107-16 (1)
DATA TO A-D
TX DATA AMPLIFIER
7
U158B
A301-5 (2)
A301-4 (2)
COMPANDOR OPTION
A301
1
+3.5V
WO
103
16
9
8
U158A
TX VOICE
GATE
2
3
3 +
DC RESTORATION
U125A-1 (2)
8
6
WO
100
U159D
TX MOD A-D
GATE
15
14
U159C
DATA TO A-D
GATE
10
11
14
U158D
OPTION
U153B
TX NET
GATE
7
6
U130B
2904
7
5 +
U130A
2904
1
16
U107-17 (1)
TXA TO FSK
9
U107-15 (1)
TX AUDIO
TXA- 16
R185
75k
U116C
TX AUDIO
GATE
10
11
28 A-D LEVEL
R298
10k
16
15
P100
1
U106-19 (1)
LEVEL DETECT
+5V
U106-18 (1)
TX OPTION
U116D
TXA TO FSK
GATE
15
14
R266
10k
R243
100k
10 +
R315
86.5k
R186
75k
9
9 -
5 +
3 +
R189
300
U167B
3303
7
R316
25.5k
C303
.0039
J100
A-D LEVEL TP
U159A
LEVEL DETECT
GATE
2
3
2
V REF
U101
EXP OUT
SA577D
11
COMP CAP1
RECT IN 2
GCELL IN 2
6
10
COMP IN
8
+
GND
C107
4.7
+
9-22
C108
4.7
12
COMPRESS IN
(WO100 MAC)
May 1998
Part No. 001-2008-203
C105
.001
COMP CAP2
I REF
EP102
R103
2.7k
9
7
MAIN AUDIO CARD SCHEMATIC (3 OF 3)
C102
4.7
+
4
+
13
COMP OUT
COMPANDOR BOARD
R101
3.9k
RECT IN 1
5
C110
1
R102
39k
1
EP105
EP104
WO
114
WO
115
40
1
14
15
10
8 11
1
U119
4
5
R175
R171
R172
U161
U157
U112
U111
1
10
20 11
WO WO
116 118
WO
117
1
10
5
8
5
U149
4
20 11
C184
1
1
28
15
14
21
1
20
7
8
CR106
1
14
15
10
11
WO
126
R302
14
R301
20
U106
J106
8
1
R322
R323
R276
+ C295
3
2
1
U156
WO
125
8
9
1
20
CR109
CR110
CR108
1
8
U160
5
1
16
1
20
1
28
U110
C156 R199
R222
C307
12
13
1
24
10
24
1
U105
U107
+
C246
R239
+C243
C237
R294
1
R319
1
20
+
C245
20
WO WO WO WO
107 106 105 104
11
10
11
R241
C239
U122
7
8
R237
R242
C257 +
14
1
C105
C205
C293
4 C173
U121
R203
U109
R319
+ C158
12
13
WO WO WO
122 120 123
U162
U155
WO WO WO
121 119 124
10
11
WO
127
R237
C249
1
8
4
U141
5
WO
102
R240
WO WO
109 108
R261
C221
C206
7
R235
C263
U125
8
R133
A301
WO
101
5
U139
4
2 3
1
R197
28
1
U108
R170
R169
C148
C147
C149
R245
R270
R155 C140
R218 C160
R161
R164
R275
R163
C143
R321
C145
16
9
C144
R166
U118
C181 1
C228
14
R160
R159
C137
1
5
R100
C269 +
5
4
8
1
R284
4
R111
4
1
9
S101
5
8
WO
WO128
129 WO
WO131
C233 130
+ C258
+ C296
R304
R303
Z100
S100
Z102
Z101
16
8
1
33 1
64 32
17 1
R269
4
U148
C190
8
1
CR113
5
32 16
C304
CR117
C305 +
R233
R305
8
1
C178
+C305
C227
5
U130
4
R238
8
1
C112
R112
U163
5
R293
C272
U136
WO
113
WO
112
S102
R283
J103
+ C270
J100
8
U151
4
+
C285
+
C284
U132
R234
5
8
4
1
CR118
P101
P100
MAIN AUDIO CARD (SIDE 1)
Revised January 2003
Part No. 001-2008-203
9-23
1
R236
J102
J101
J104
R244
CR114
R306
+ C256
R268
C231
C306
C166
C155
R307
Y101
J105
Y100
C278
C157
WO WO
100 103
U131
C280
C111
C217
C169
1
C198
C159
C102
C234
8
R200
C236 R104
C281
R253 R109
R103
R110
C104
C109
C271
C176
C106
C108
9
R105
R108
C279
R106 R107 C277
C107 C238
8
C294 C177 C276 C110
16
R252
R281
C242 +
C101
R247
R102
C121
R260
C189
C241 +
5
8
R251 C262 C170
C124 R206 R205 R101
C103
R132
R129 R128
R123
R130 C122
R131
4
1
C201
4
1
U124
C165 C182
R162
C136
R300
C171
U129
R167
C247
5
R213
14
8
C215
1
7
R165
R168
C216
R134
C186 R135 C164 R136
R250
R320
R271
C267 +
U126
R287
C142
7
R274
U165
8
R212
CR112
14
C273 R202
R282
CR111
U100
C141
R157
C150 R174
R176
1
R158
R156
R173
C146
R204 R201
C195
R232
C196
R221
R318
R278
24
U103
13
12
12
1
U133
R217
CR119
8
1
C290
C289
R178
5
U166
4
R196
R195
R184
R183
16
1
C197
R181
1
C288
14
1
1
16
1
16
R263
R262
1
4
5
R297
U153
U116
CR107
9
8
9
8
14
1
C229
R116
14
1
R125
R123
C113 C115
1
8
7
1
16
16
1
1
8
7
16
1
7
8
U154
U102
C199
C162
9
8
8
9
R299
5
4
U138
8
CR100
U159
U114
U101
5
C134
4
U135
8
U123
C175 R124
R216
R127
CR101 C118
C120
R119
CR102 R122
R120
8
U147
R259
8
U147
5
C218
C300
R266
R316
C303
8
9
8
9
C226
C301
C302
U115
U158
C219
4
C222
R265
R192
U131
R193
R194 8
R191
7
R182
C287
CR120
13
1
C172
C153
C154
8
1
R257
8
C100 C212 14
C151
U167
R190
R188 1
7
R189
R187
R315
C152 R186
R185
C214
4
U142
5
16
1
C180
1
14
9
8
C204
C163
+ C286
C251 +
C254
16
1
1
R141 14
R142
C124
U128
C133
R151
C125 C203
R149
8
9
C297
5
4
U164
R219
1
8
C200 R152
C139 R154
R153
U117
C185
R291
R288
R289
8
7
7
8
R147
20
1
1
CR105
CR104
R285
Q101
11
10
R227
R280
R279
U104
R324
C130
R137
R313
R312
R310
U127
14
CR103
R225
Q102
R254
9-24
24
1
1
C192
C191
R138
C211
R325
+C207
R223
C129
R308
C232
C131
R145
C183
R150
C202
R311
R148
C298
R309
R143
C183
R326
C230
R296
R126
C208
C127
C128
R140
C220
R146
R139
C132
C283 R290
C265
+ C268
R220
R226
C161
C138
C291 R292
May 1998
Part No. 001-2008-203
MAIN AUDIO CARD (SIDE 2)
4
8
U137
4
8
U120
5
C292
C174 C187
R121 R230
R231
C119
R264
C209
R295
R214
R215
C264
C188
R208
R267
C210
R225
R118
R114 R117
C117
C114
R113
R282 R286
R177
C266
C223
C213
RT100
C224
R209
R258
R314
R298
+ C255
R211
R210 R207
C194
R298
R298
R298
R115
R277
C193
R317
R180
R179
R298 C235+
R248
+C240
C116
R256
5
C179
P500
P500
+5V
D0 46
R536
10k
D1 14
D2 45
D3 13
A16
D4 44
23 A
G1 18
U501
G2 19
74HC154
D0
2 D1
D1
D5 12
A17
22 B
D6 43
A18
21 C
D2
U518
3 D2
74HC574
4 D3
Q2 18
D7 11
A19
20 D
D3
5 D4
D4
6 D5
D5
7 D6
D6
8 D7
A12 36
A13
D3
4
4
ADDRESS LATCH
A14 35
A15
18
3
A12
A16 34
D7
G1
23 A
O3
U500
74HC154
1 OC
Q6
2
A13
22 B
A18 33
A14
21 C
A19
A15
20 D
O2 3
19 G2
O5 6
A17
1
MREQ 15
14
CR503
R516
2.7k
U508C
6
5
Q3 17
U508A
74HC906
2
1
Q5 15
U508E
10
11
Q4 16
U508D
8
9
9 D8
11 CLK
19
R520
2.7k
U508B
4
3
Q1 19
CR502
R517
2.7k
CR505
R519
2.7k
CR504
R518
2.7k
CR500
C 11
EN
D0
2 D1
D1
3 D2
Q1 19
D2
D3
5 D4
Q4 16
15 PC STR
D6 7
D4
6 D5
Q5 15
16 HS CS EX
D4 5
D5
7 D6
Q6 14
26 SYN CS EX
D6
8 D7
Q7 13
25 HS CS RX
D7
9 D8
Q8 12
10 SYN CS RX
19 Q1
D1
D2
U517
18 Q2
74HC573
17 Q3
D7 8
D3
16 Q4
D4
15 Q5
D5
14 Q6
D5 6
D6
13 Q7
D7
12 Q8
R513
10k
R514
10k
R559
10k
R539
100k
11 CLK
2
14 RF MUX 3 INH
Q7 13
Q8
2 D1
R507
10k
R562
10k
12
D2
9
3
17 Q3
D5 6
D3
16 Q4
D6 7
29 RF DATA 1
D4
15 Q5
D7 8
30 RF DATA B
D5
14 Q6
D8 9
11
CLK
12
10
U507D
J500
11
D0
2 D1
D1
3 D2
13
U507A
D2
31 RF DATA C
D6
13 Q7
D3 4
D3
5 D4
Q4 16
32 RF DATA
D7
12 Q8
D4 5
D4
6 D5
Q5 15
8 RF CLOCK
D5
7 D6
Q7 13
23 AC FAIL OUT
D6
8 D7
Q8 12
24 WO 2
D7
9 D8
CS
1
INTR 5
VIN+ 6
4
D0
D1
7 V IN -
D2 16
D2
8 GND A
D3 15
D3
10 GND D
D4 14
D4
4 CLK IN
D5 13
D5
D6 12
D6
R510
10k
19 CLKR
2 RD
WR 48
3 WR
D7 11
+ C507
10
+5V IN 29
C520
.1
+ C505
10
R505
2k
R570
1k
12 LIM IN
IFA IN 16
C521
.01
R515
1k
U509C
3403
C510
33
9
6
+ 10
+ C524
10
12
13
9
ACCESSORY
+15V
CR540
P506
1
R576
2.7k
C533
.01
CR526
CR523
+15V
FILTERED 26
+15V
FILTERED 58
+ C532
1000
D0
2 D1
D1
3 D2
D2
4 D3
D3
5 D4
D4
6 D5
D5
7 D6
SOURCE
FILTERED
D6
8 D7
+15V
D7
C529
.01
Q5 15
U503
Q6 14
74HC574
+5V
R529
4.7k
Q3 17
+15V
8
14
7
2,1
3
1
R561
10k
S508
K501
ALARM 1 OUT+ 19
ALARM 1 OUT- 51
14
8
1
7
2,13
R501
4.7k
9 D8
+15V
8
14
7
2,1
3
1
2
8
1
7
2
6
3
5
4 U511
4N35
CR510
7
R547 430
+5V
R568 200
+15V
4
R554
1.2K
4
ALARM 3 IN -
39
ALARM 4 IN +
8
C534
100pF
K503
C535
100pF
R523
10k
18 Q2
Q8 12
J504
3
CR528
5.1V
5
2
P504
1
U514A
LM2904
1
2
+
R531
4.32k
C536
.1
R556
10k
WO 501
WO 512
4
WO 513
5
WO 514
6
WO 515
19
WO 516
20
WO 517
21
WO 518
27 I/O 13
6
5
18 ALARM 4 OUT-
6
R500
4.7k
R522
10k
R557
10k
R506
1K
CR513
S503
1
2
Q503
3658
R526
10k
R522
10k
+5V R533
1k
U514B
LM2904
7
6
5
+
R530
10k
R534
1M
1
7
2
6
3
+5V
R567 200
+15V
4
R553
1.2K
CR512
R546
430
ALARM 4 IN -
+15V
SQUELCH
ENABLE OUT
P505 J505
1
22 BUF RX WBAND
R558
10k
40
R511
20k
SQUELCH ENABLE
Q504
3616
INVERTED
CR531
15V
C537
.1
8
5
4 U512
4N35
R537
1k
R512
10k
9
CR529
15V
2
NON-INVERTED
CR534
15V
U503 CONTROL NONINVERTED
3
Q505
3616
CR530
15V
4
3 RX WBAND
WO 502
+5V
+15V
R527
4.7k
R535
4.7k
19 Q1
Q500
3658
+12V
+15V
1
3
+ C527
.1
-5V IN 59
C538
.01
CR524
U522
78L12
2
1
+8V
1
+ C525
10
U523
78M08
+5V
3
2
+ C526
1
C539
.01
C512
.01
C513
.01
C514
.01
C515
.01
C516
.01
C517
.01
C518
.01
C519
.01
C500
.01
NOTES:
1. ALL RESISTORS ARE IN OHMS AND ALL CAPACITORS IN
MICROFARADS UNLESS OTHERWISE SPECIFIED.
+15V
+15V IN 30
SOURCE
SOURCE
OC
-5V IN 27
J502
+15V IN 62
1
R560
10k
+5V
R532
4.7k
-5V
R577
1k
P503
2
S511
2 ALARM 4 OUT+
R578
2.7k
Q501
3658
3
Q7 13
6
K500
R524
4.7k
10
J503
CR533
5.1V
7 EXT REQ 1
K502
Q502
3658
+5V
6
R504
1K
CR511
6
5
6
R521
4.7k
+5V
+15V
EXT REQ 2
+5V
3
7
2,1
3
R564
3.9k
17 ALARM 3 OUT-
8
1
RPTR ON/OFF 57
11
U513B
ALARM 2 OUT+ 20
14
38
28 A D LEVEL
CR525
ALARM 2 OUT- 52
ALARM 2 IN -
CR534
15V
12
CR534
15V
R571
10k
Q4 16
+ C530
220
4
CR533
15V
WO 504
3
L501
C531
.01
+15V
+ C508
33
11 CLK
2
R569 200
WO 505
1 ALARM 3 OUT+
J506
F501
2A
CR535
4.3V
WO 503
11 LIM D1
REMOVE FOR EDACS OPTION
REPEATER/BASE
3
ALARM 3 IN +
CR501
+15V
ACCESSORY 24
+15V
ACCESSORY 25
2
6
R552
10k
+ C504
10
+5V IN 61
6
+5V
R555
1.2K
R551
10k
U513C
CR533
15V
U507C
+12V
ALARM 2 IN +
R548 430
+5V
R543
10k R544
1k
74HC906
8
R572
16k
8
37
1
U508E
R574
51k
R550
10k
10
OC 1
14 Q6
MUTE IN 3
C506
+ 10
Z501
7
6
R549
10k
+5V
+8V
10 LIM D2
3
R573
5.1k
14 IFA OUT
D7
+ C522
47
5 +
+ C509
1
U509B
3403
C528
.01
U519
SAG04AD
C501
.015
+5V IN 60
R575
82k
R503
5.1k
15 IFA D2
SOURCE
+5V
+5V IN 28
RSSIO
U509A
3 + 3403
1
2
5
+
RD 47
1 IFA D1
5
U507B
R545
10k
19 Q1
U504
Q2 18
74HC574
4 D3
Q3 17
2
1
Q1 19
ALARM 1 IN -
R563
10k
D2
O6
7
7
CR508
63
THERMAL SENSOR 56
1
5
3
D2
U521
18 Q2 74HC573
C503
150pF
1
8
4 U510
4N35
1 GROUND
2
D1
1 OC
U506
17
ADC0804 D1
S501
2
11 WO 1
D1
R508
10k
CR509
6
5
D0
C502
.1
R528
1.2K
CR506
OC 1
D3 4
D8
+15V
4
5
9 AC FAIL IN
DO 18
3
5
+5V
R541 200
+5V
O1 2
9 VREF
2
6
1 OC
+5V
R502 430
1
7
4 U520
4N35
O4 5
R509
10k
1
13 RF MUX 2 INH
O7 8
20 Vcc
6
5
12 RF MUX 1 INH
U505
Q2 18
74HC574
4 D3
Q3 17
D0
32
+5V
S500
8
31
64
CR507
P501
+5V
ADDRESS LATCH
ALARM 1 IN +
+15V OUT
Z500
+ C523
47
C511
.01
9-25
Revised January 2003
Part No. 001-2008-203
INTERFACE ALARM CARD SCHEMATIC
C514
C515
8
5
C513
S502
CR536
1
4
R547
12
R552
CR535
C516
2
3
J503
1
1
3
C512
4
6
R561
CR527
C504
8
5
4
1
R546
4
1
C536
S503
S500
8
5
R506
CR528
C500
14
13
9
8
1
3
1
3
C536
C518
4
6
R560
R527
R535
6
4
2
1
6
7
8
5
2
1
3
C562
L501
6
4
CR526
C529
C533
C530
+
C522
C523
+
+
F501
C531
F502
1
J506
4
1
C536
S501
13
14
C519
C532
+
K500
9
8
CR531
R531
4
R530
C536
1
R525
5
8
C539
Z501
Z500
64
1
32
33 1
17
32 16
P500
P501
9-26
1
R545
R578
R550
R549
R564
R538
R507
R559
R540
R514
R539
R513
CR525
R576
R544
K502
WO
501 C556
WO
C557
502
2
1
6
7
R532
R524
WO
508
R537
CR513
CR512
R569
R555
CR540
U505
CR523
R577
R515
R520
CR533
R542
CR534
R529
R521
R501
R500
R526
CR524
CR501
CR503
R516
R518
R517
R519
CR530
R509
C502
R508
C510
C501
R503
C509
20
11
CR502
CR505
CR504
CR500
R558
R511
J500
C507
R505
R570
C504
C506
C520
R522
WO
518
J501
J502
C505
C508
C527
R523
1
10
Revised January 2003
Part No. 001-2008-203
INTERFACE ALARM CARD
C521
R533
CR506 CR507
U504
U520
U512
WO
506
WO
510
WO
507
CR508 CR509
R534
U514
1
R541
R528
R567
U518
U510
C511
C538
C534
C537
C535
10
WO
509
WO WO
512 515
WO
516
WO
513
WO
517
WO
514
CR532
20
WO
511
20
11
C517
Q500
Q501
Q502
Q503
C506
11
7
1
R553
14
10
U521
U523
R572
C503
U500
20
11
8
C528
U503
R571
24
13
U518
14
8
14
8
20
11
U507
U509
1
12
U508
24
13
CR537
CR510 CR511
U518
CR522
1
10
1
10
R554 R568
14
8
U501
R510
1
R574
R573
U519
U506
1
7
1
7
J505
C506
16
9
C526
R505
R543
20
11
1
7
1
2
3
4
S508
20
11
U518
1
8
U522
1
10
Q505
Q504
R563
CR528
R575
R551
1
10
R512
WO WO WO
505 504 503
J2
C3
RV2
J1
WARNING
F1
RV1
C5
L2
L1
AC
This power supply has voltage potentials greater than
400V which can cause serious injury or death. Dangerous voltages may even exist several minutes after power
is removed as they bleed down to safe levels. Therefore,
it is strongly recommended that this power supply be
returned to the EFJohnson Company for repair (see
Section 1.7).
+
CR1
AC
C1
C4
A
2
J2 PIN
NUMBERING
4
1
3
10
7
5
11
8
B
6
12
9
C
R1
AC FILTER BOARD LAYOUT
+15V BUCK CONTROLLER
I REF
V REF
11
R233
3.3k
16
NI
U112
R234
1k
C182
470pF
2
R228
2k
C173
.1
R220
2k
5 R T
R223
13k
EA OUT 3
L107
EP108
150V DC
BATTERY BACKUP
EP105
RED
+
CR106
7,8
IN RUSH CURRENT
LIMITERS
RT101
RT102
R117
330
11
1
9,10
+ C178
1
+15V
POWER FACTOR CHOKE
14,15
C104
1
+ C105
1
T105
+C106
1500
+ C107
1500
+ C110
330
+ C111
330
R105
330k
R102
330k
R106
330k
R103
240k
C103
.22
R107
330k
2
R104
100k
+ C117
.47
C118
270pF
R140
15k
R109
20k
R110
20k
R120
20k
R302
20k
C114
.1
Q108
6027
R313
100k
R126
10
CR104
18V
R306
20k
R122
100k 1
R314
100k
Q101
6354
SEC
2
C116
.1
R113
.03
R123
100k
4 NC A
RAMP2 9
16 V EAO
R142
560k
R144
25.5k
RTCT 7
C122
470pF
C127
.01
R170
820
U108
R115
4.7k
R171
820
C121
.0027
R198
18
SOURCE
C124
.1
PRE-CONTROLLER
Q104
6026
+15V
C147
.1
+ C128
6.8
BRN AC HOT
WO5
BLU NEUTRAL
WO4
BLK NEG OUT
WO2
4
U107
+
CR118
C228
2.2
R163
20
R165
20
5
T107
CR119
7
CR134
EP103
6
Q105
3612
CR102
CR101
+ C101
220
CR111
CR110
AC COLD INPUT (BLU)
R134
20k
C102
.01
WO 113
R257
10k
R280
10k
CR113
5.1V
AC FAIL
Q102
3612
+5V
CR143
CR142
R275
20k
C226
22 +
R276
10k
P1
GND
CR138
CR137
14
3
C138
.001
C148
.1
R176
100
R151
20k
CR121
8 VIN
+C230
1
U106
VOUT 1
LM78L05
GND
C234
.001
THERMAL
SENSOR
2,3,4,5,6,7
1 IN
+ C232
6.8
C233
.1
C154
.1
C115
.1
U104B
74HC08
4
6
5
CR122
3
R180
7.5k
C164
.001
3 +
+C153
1
2 –
R182
75
R183
95.3k
2,3,4,5,6,7
1
R184
357k
C220
.1
R179
4.7k
+15V BUCK CONTROLLER
SYNC PULSE OUTPUT
BUFFER
C196
.001
C T 6
8 SS
SYNC PULSE WIDTH
CONTROLLER
R167
10
C156
.01
12 +
BUFFER/
HYSTERESIS
U110A
LMC550AM
14
R190
1k
R156
1k
R157
20k
Q114
3612
R202
20k
Q120
3600
+5V
R189
6.81k
BATTERY
BACKUP
FAN CONTROL
R194
8.2k
R168
10
F102
10A
4
2
3
CR128
SOURCE
C201
.01
+26.5V
+ C143
2700
+ C144
2700
+ C145
2700
C146
.1
C141
.1
R273
1k
P1
WO 109
+ C187
1500
+C188
1500
C189
.01
R253
4.7k
WO 110
R258
36k
+5V DC OUTPUT
+5V DC GROUND
R254
1k
I REF 11
+ C200
6.8
12 GND
R265
3.3k
R266
1k
C191
.0047
C202
470pF
R255
4.3k
10 GND A
V REF 16
R264
2k
+26.5V DC
C192
.1
R256
2k
P1, A
RAMP 7
14 OUT
I SD 9
C203
270pF
P1, B
T109
R274
1k
R263
2.49k
R235
18
R236
18
R191
3.3k
R242
10
+26.5V
R195
8.2k
R196
8.2k
3 ANODE B ANODE C 6
TL431ID
4 NC A
NC B 5
C184
.1
SHUTDOWN DRIVE
R240
2k
B800
2 FAN HIGH
1 FAN LOW
U114
MC33166T
4 Vcc
1
Q132
6352
R249
3.4k
C222
.1
Q131
6026
R244
180
V FB 1
+ C205
1500
R250
2.49k
L104
R252
1k
5
2
Q133
3612
8 CATHODE
REF 1
U117
7 ANODE A ANODE D 2
TL431ID
6 ANODE B ANODE C 3
5 NC A
6
1
4
CR135
C190
.01
R251
200
NC B 4
R245
51
CR132
C185
.001
R284
3.4k
L105
C208
.1
+ C209
1500
C227
.1
R285
2.49k
U122
IL205A
R303
200
UNDER-VOLTAGE -6V
MINIMUM
CR136
COMP 5
POWER
SUPPLY
FAN
+26.5V
J102
2
CR131
U120
IL205A
R246
470
OVER-VOLTAGE 6V
MAXIMUM
R241
2k
OUT 2
J101
4
R269
360
-5V CONVERTER
FAN CONTROLLER/
DRIVE
Q121
3600
3
CR133
R309
0
R243
10
R238
180
C135
.1
2
R247
36
R237
18 Q129
6026
EP112 GROUND
BATTERY BACKUP
R262
29.4k
1 CATHODE
REF 8
U115
2 ANODE A ANODE D 7
CGR
BATTERY BACKUP
1
+ C186
1500
C204
.047
TL431ID
6 ANODE B ANODE C 3
R270
33k
5 NC A
5
2
Q138
3612
8 CATHODE
REF 1
U118
7 ANODE A ANODE D 2
6
1
R286
1k
4
CR141
R287
200
NC B 4
C211
.01
P1
WO 111
R271
3.3k
P1, 12
C212
.01
To Bat Bckp
-5V DC OUTPUT
GND 3
9-27
P1, 11
INV 1
Q130
6110
R197
10k
CR139
13 –
R188
10M
C168
.01
+5V
C194
.22
P1
C225
.01
R186
10k
CR129
R213
200
NC B 4
C195
.01
EA OUT 3
13 VC
L101
1
CR130
R187
95.3k
4
R261
24
+ C198
1
R193
8.2k
R230
100
R185
1k
R260
68
U113
R259
13k
Q126
3612
TL431ID
6 ANODE B ANODE C 3
5 NC A
APPROXIMATELY 100V PEAK
5
2
8 CATHODE
REF 1
U116
7 ANODE A ANODE D 2
R212
2.26k
6
1
R214
1k
SYNC PULSE
5 R T
Q110
3600
R211
12.4k
CR126
R203
2k
Q112
3600
R208
51
C193
.0022
WO105
R139
2.26k
U110A
LMC550AM
A803 OUT 2
GND
C152
.1
R181
1k
R178
2k
EP111
WO116
C229
.1
R158
15k
Q111
3600
C236
.1
SHUTDOWN
OVER-VOLTAGE
+5V
C161
.01
R231
180
U119
IL205A
R281
470
L102
R204
2k
Q123
6110
To Bat Bckp
R130
100k
SOURCE
R207
51
+26.5V
TEMP OUTPUT
R277
10k
R308
0
R152
4.7k
CR107
R192
8.2k
5V REGULATOR
C162
.1
R210
620
NI 2
REMOTE ENABLE
P1, 6
C134
.1
C142
.001
R138
2.26k
Q103
3600
C183
270pF
Q125
6352
+15V
R166
10
+5V
R132
100k
2,3,4,5,6,7
+ C133
1
R135
13k
R118
18.2k
R150
2k
R154
100k
+ C160
15
EXTERNAL INPUT
POWER
WO106 CONNECTOR
R136
100k
R232
820
Q124
6026
R201
180
R164
470
U110C
LMC550AM
+ 10
8
– 9
R155
36k
+C132
1
GND
+ C199
6.8
R268
4.7k
5V
From
U105
7
C207
.0022
18
19
20
WO104
P1, 5
R278
100k
U121
8 REF TL431AIDCATH 1
Q106
3600
ON/OFF
SENSE
BATTERY EP110
BACKUP
P1, 4
C236
.1
R279
10k
To Bat Bckp
C109
.1
R129
36k
R131
36k
R267
430
1
R137
1M
R133
100k
5
C131
.1
GND
REMOTE ENABLE POWER SUPPLY
AC HOT INPUT (BRN)
R227
180
4
CR125
15 Vcc
Q118
6351
CR120
18V
2
R229
820
CR140
14
15
16
CR148
13V
EP101
R205
10
R206
10
+5V
U105
VOUT 1
LM78L05
C210
.0022
12
5
Q117
6026
1
R272
51
2
11
6
CHASSIS GND
67V TO BATTERY
BACK-UP
EP106
1, 2
CR117
18V
4
C137
2.2
5
Q116
6351
Q115
6026
4
RED POS OUT
WO3
8
CR123
R161
20
U104A
74HC08
1
2
R222
0
To Bat Bckp
R160
470
+
C4
.0022
CR1
RV2
6
+
WO1
C5
.22
C140
6.8
1
R148
4.7k
CR116
R1
1M
C139
6.8
+
PWM 11
OUT
R149
1k
C129
.1
C136
2.2
C197
2.2
T106
3
CR115
L2
8.67nH
R159
20
+
Vcc 13
CHASSIS
GROUND
R199
18
U111
2 VIN LM317T VOUT 3
+ C159
6.8
+15V
NEUTRAL
C3
.0022
5V REGULATOR
15V REGULATOR
C120
270pF PRE-CONTROLLER
SWITCHED
REF 14
C2
.22
R200
18 Q122
6026
U104
SOURCE
+15V
+26.5V
+
AC HOT
R209
620
3
R169
1k
+400V
L1
1.8uH
C1
.22
+ C163
2700
CR124
2
R141
10k
RV1
R173
16.9k
C149
.1
R172
100k
C113
.0047
C123
1
R315
820
INPUT CURRENT
SENSOR
T108
CR127
1
2
+26.5V
6
5
IEA0 1
F1
20A
J1
(25.9-27.3V)
C108
470pF
AC FILTER BOARD
PART NO. 023-2000820
EARTH GROUND
14 OUT
R174
1k
C150
.01
R127
1.27k
8 VIN
R119
24.3k
P1, 8
GROUND
R219
470
R218
4.7k
I SD 9
MAIN OUTPUT VOLTAGE SET/
FEEDBACK
+
P1, C
R175
1.8k
RAMP1 8
C126
.1
AC
CONNECTOR
REF 8
VDC 6
R143
3k
WO 108
+15V DC OUTPUT
RAMP 7
2.5V
C125
.0022
+ C119
1
10 GND
R114
.03
HIGH CURRENT OUT
WO 107
10 GND A
NC B 5
1 CATHODE
R124
100k
R146
100
5 SS
C170
.01
Q128
3612
C172
.01
R226
24
4
FB 15
3 I SENSE
+ C180
6.8
12 GND
C181
.01
2 ANODE A ANODE D 7
U109
3 ANODE B ANODE C 6
R307
0
1
R153
100
EP104
WO 115
+ C169
1500
R217
1.2k
C176
R225
.001
68
13 VC
R125
13
Q107
6026
CR114
Q127
3600
15 Vcc
4
TL431ID
R112
10
R111
220
U102
ML4841IS
R215
6.2k
R216
1k
R224
0
C T 6
+15V
CR112
CR103
HV GROUND
BATTERY BACKUP
DC INPUT (-)
BLACK
R121 3
100k
PRI
R108
20k
400V
CONTROLLER IC
PFC 12
OUT
IAC
4 V RMS
EP109
R311
100k
R312
100k
3,4
R101
330k
C167
.01
R221
36k
CR145
5,6
DC INPUT (+)
+ C166
1500
INV 1
R128
51
R116
36k
CR105
+ C165
1500
C173
.0022
8 SS
PRE-CONTROLLER
16,17
12,13
P1
L103
C175
.22
18,19,20
Revised January 2003
Part No. 001-2008-203
POWER SUPPLY SCHEMATIC
+
+
C187
+
+
R216
C209
C169
W
10
7
T108
T109
5 3 1
T101
+
W115
L105
L107
C166
W109
C165
L103
+
L102
W111 R254
CR129
C188
L104
EP101
W113
CR141
EP105
CR135
RV102
RT101
RT102
4 2
CR132
C186
+
D
S
G
Q132
U114
S
+
2
D
CR126
C163
3
G
1
U111
Q125
+
C205
+
R113
C106
EP103
+
EP104
C101
2 1
J102
R114
2 1
J101
Q116
S
CR145
CR109
G
D
S
G
C107
A803
S
1
T105
+
D
C110
+
3
2
CR121
CR128
W116
+
C143
T106
W105
T106
C111
+
L101
+
EP111
EP112
C144
EP106
EP110
W104
+
C145
POWER SUPPLY BOARD TOP VIEW
W106
F102
D
C142
G
Q118
R174
Q101
May 1998
Part No. 001-2008-203
9-28
C190
R251
R252
R277
R278
S
B
C138
C195
R271
R270 C204
R245
C193
C194
R258
R263
U113
C203
R309
R269
CR113
R138
R135
1
U109
5
8
U108
R230
R170
R169
1
2
R302
R306
4
C149
R160
CR123
1
CR118
E
8
B
C
Q115
R128
R125
C
B
Q108
C114
R115
1
2
C141
C146
C207
R272
6
R127
R144
R143
C124
U102
9
R141
16
C147
CR115
R101
R102
R140
R104
1
R106
C118
C116
+C117
+C119
8
C120
R312 R313 R314
R122 R123 R124
R103
R107
C108
R119
5
R105
+C123
C126
C112 C130
4
CR107
C210
CR107
3
U107
R150
C
Q103
B
E
CR138
R129
C140 +
C148 Q105
C
R155
R132
R131
CR137
R130
C103
C127
C121
R142
B
R153
E
C122
R168
R307
R146
R145
C125
E
R311
R121
B
C113
R154
R166
R134
C
Q106 R133
C219
C221
E
B
CR114
4
Q114
C
B
C
Q107
R167
R202
B
E
1
C
Q117
E
+C107
R262 C135
C225 R263
R156 8
5
R274
R157 U115
R163
R165
C137+
E
CR112
C228+
C236
CR134
R175
R164
CR120
R126
R112
C115
R117
5
R173
CR117
R111
R151
4
U103
CR147
1
CR140
R110
6
5
R152
R222
R109
R153
R118
C151
C234
R139
C201
C200 +
C172
E
B
R188
C157
R305
R159
C136+ R161
14
R264 R256 C192
C139 +
U104
C134
4
R176
C102
CR119
7
CR102 CR111
C150
R172
8
C133+
7
C154
+C153
8
5
R259
3
R182
C233
CR122
1
R219
R218
R189
R187
R221
1
+ C232
E
B
4
Q110
E
B
U106
C155
R184
R183
Q111
1
16
+C198 R261
R260
C196
1
R136
8
R171
4
+ C231
U106
14
8
9
4
U118
C109
R257
R137
R158
R185 R221
R162
5
C185
E
R286
C104+
C211
R287 C
C212 Q138
D
G
R108
Q129
C184
Q130
R120
B
B
+C105
C
Q131
CR104
E
R266
R202
C175
R221
CR139
C229
1
C
C
U112
R191
Q120 R220
E
B
C173
R179
C
Q128
R273
R190
+C230
8
B
Q127
C177
R315
+C178
R308
C183
R229
R227
R233
R197
R192
R193
R194
R196
R195
R181
C
U104
C131
C152
R158
R180
R228
R177
C
E
B
Q112
B
1
C
E
Q121 C
E
R224
C176
R225
R223 R226
8
16
R178
C224
C223
C180 +
C164
R208
R234
C182
C181
8
S
R231
R232
C174
C199 +
C159 +
9
5
G
4
R240
R267
R268
C132+
1
R303
CR136
R116
C
CR131
CR103
C161
D
Q123
8
5
R276
CR106
B
Q124
5
U122
CR105
C
R247
8
R248
R203
E
R207
CR127
C160 +
R204
CR125
R238
1
CR110
R201
4
U121
R279
B
R206
B
R242
R243
R285
C227
R284
R205
CR130
C
E
C
R241
CR124
R209
R236
R237
CR133
R210
R235
R189
E
R244
R199
R200
Q122
C170
R217
C162
R239
R198
R280
C235
R279
C208
R215
C171
C
R250
R222
R246
8
5
R249
4
B
E
Q102
C
C191
R255
CR142 CR143
1
C213
C214
CR101
1
R253
4
1
8
U120
U119
4
E
R214
5
Q133
5
8
E
B
1
U117
C
Q126
R281
R212
C220
4
8
R211
C168
R213
U116
C167
5
C215
R216
CR116
R148
R147
+ C128
Q104
B
C
E
C129
R149
C217
C218
9-29
May 1998
Part No. 001-2008-203
POWER SUPPLY BOARD BOTTOM VIEW
PART OF J2
C
FROM
POWER
SUPPLY
WHT
EP20
+15V IN WO5
+15V IN WO6
WO20
+
+
C1
2700
FERRITE BEADS
(EP2)
WO7 +15V OUT
WO20A
C2
2700
WO8 +15V OUT
WO18
WO12
WO13
WO14
WHT
P103
P104
B
WO16
WO15
BLK
EP21
+26V IN WO18
WO21
BLK
P105
BANANA JACKS TO
EXCITER/RECEIVER
ASSEMBLY
WO17 +26V OUT
WO21A
P101
A
RED
+26V IN WO10
+
+
C3
2700
C4
2700
WO9 +26V OUT
RED
P102
FERRITE BEAD
(EP1)
PART OF
FERRITE BEAD
(EP1)
DC FILTER BOARD SCHEMATIC
TO
P103
FROM
J2, A
J1
8
DC INPUT 1
C1
0.1
FROM
J2, B
1 THERMAL SENSOR OUTPUT
NC2 2
U1
LM35D
NC3
3
U1
NC5 5
NC6 6
TO
P101/P102
NC7 7
FROM
J2, C
TO
P104/P105
GND 4
C1
J3
1 GROUND
J1
DC FILTER BOARD LAYOUT
DC FILTER BOARD
J2
1
VOUT
VIN
POWER SUPPLY TEMPERATURE SENSOR
May 1998
Part No. 001-2008-203
9-30
J2
J3
BATTERY
+24V
F101
4A
+26V
HIGH CURRENT
TRACE (30A)
C101
.01
INPUT RECTIFIER FILTER
R111
51
PROTECTION ON/OFF
REGULATOR
L101
+ C105
+ C119
Q101
Q102
6026
6026
HIGH CURRENT GROUND
5
DC INPUT (+)
CR101
REVERSE
BATTERY
BATTERY INPUT
+24V DC
R102
330
R103
2k
1
TEMPERATURE SLOPE
+26V
R145
15k
R108
2k
BATTERY
TEMP SENSE
EP102
EP103
R148
15k
R106
2k
–
+ C111
Q105
1000
6026
R142
10k
REF 8
Q103
6110
+26V
SOURCE
R146
3.9k
7 ANODE D
R147
10k
NC A
NC B
4
5
CR118
18V
C107
.1
S101
CR111 GREEN
CHARGER
ACTIVE
OFF
LM2904
8
C115
.1
–
+
+26V
U103
REMOTE ENABLE
CR117
13V
R144
15k
3 ANODE B
TL431ID
6
1
ANODE C
CATHODE
ON
CHARGER
DISABLE
SWITCH
U104
R150
10k
R110
2k
R143
2k
R151
100
+
R109
2k
2 ANODE A
WO 101
GRN TO EP110
LM2904
7
BATTERY OK
R105
2k
6.8
+26V
U104B
6
5
R104
2k
+ C110
C109
.1
R140
1k
R149
82k
K101
DC INPUT (-)
R165
2k
R138
240
R139
3.3K
W103
BLK TO EP112
6
R101
4.7k
C106
.1
GND
+26V
CR102
R107
1k
LM317M
R137
3.3k
BATTERY CHARGER
OUTPUT
(2.2A MAX)
V OUT 3
W102
RED TO EP111
2
CR113
EP101
R136
3.3k
1000
220
+24V
U107
2 VIN
+26.5V DC OUTPUT
REMOTE ENABLE
ON/OFF
CR116
2021
+67V
4/3
SOURCE
Q104
CR109
+24V
BATTERY
4
+67V
WO104
U105
67V INPUT
HEAT SINK THERMAL SENSE
LM2904
ORN TO EP106
8
CR114
U105A
–
8
+ C118
1
R121
62k
+
4
C112
.1
U106
4
THERMAL SENSE CHASSIS MOUNTING
STUD TO TRACE UNDER THERMAL
SENSOR U106
+
CR103
12V SOURCE
R125
1k
+ C103
6.8
CR115
R130
33k
AC FAIL ENABLE
11
2
4
C104
.1
U101D
LM2901
+
CR104
18V
R128
10k
U101A
+2.5V
NC6 6
GND
NC5
C126
.1
+2.5V
5
NC3
2 –
+
R152
75
5
R153
100k
LM2904
1
R154
300k
R155
1k
R156
10k
C114
.1
+26V
R159
100k
5
R157
15k
U105B
+
6 –
R158
1k
W106
RED TO J102
OUTPUT TO FAN
LM2904
7
R160
10k
MH107
R115
470
+18V
R126
42.2k
R112
7.5k
1
+
LM2901
–
14
9
7
+ C113
LM35D
3
U101C
R122
4.7k
NC7
NC2
OVER VOLTAGE
8
R113
1k
2
3
VOUT 1
VIN
R141
0
R117
3.3k
CR105 RED
BATTERY FAULT
LM2901
13
–
R129
20k
10
–
+2.5V
UNDERVOLTAGE
R118
10.5k
6
U101B
LM2901
–
1
R119
1k
7
R120
1K
+
R127
82.5k
+2.5V
+2.5V REGULATOR
SOURCE
R123
10k
1
+2.5V
8
C125
.1
+ C124
1
R124
10k
3
CATHODE
ANODE A 2
U102
ANODE D 7
TL431ID
ANODE B
ANODE C 6
REF
4 NC A
NC B 5
REVERT SECTION
9-31
CHARGER SECTION
May 1998
Part No. 001-2008-203
POWER SUPPLY BATTERY BACKUP BOARD SCHEMATIC
GRN TO EP1110
RED TO EP111
C131
C132
R156
Q105
R158
B
C
C112
E
5
C105
Q111
+
+
R144
MH107
C110 +
8
1
W102
C126
R111
1
U107
W101
CR113
R165
2
3
R104
R102
R107
B C E
R108
R112
R127
R113
R129
5
R115
CR104
4
8
1
R147
R146
5
+ C103
CR114
C115
R122
R148 R149 R151
R150
R145
4
R144
C125
8
1
U104
4
C107
U103
R124
W104
R137
+ C124
U102
R123
7
1
R130
R117
R128
C104
CR111
C127
C128
U101
R136
C116
5
1
8
R118
14
1
8
R125
R120
5
+
R140
R119
2
C102
R126
CR115
S101
R109
R110
CR103
4
C119
R139
R106
R121
L101
R138
CR109
Q103
3
R105
Q101
EP103
B C E
Q102
R103
R116
EP101
C106
C101
CR102
CR117
+ C118
C133
C134
CR105
POWER SUPPLY BATTERY BACKUP BOARD
R143
CR118
4
K101
R142
R157
R152
EP102
5
E C B
U107
C107
R159
4
F101
W106
R141
W103
RED TO J102
C114
8
1
U105
C129
R154
C155
R153
R101 C130
R160
CR116
CR101
U106
BLK TO EP112
May 1998
Part No. 001-2008-203
9-32
ORN TO EP106
Part Number 001-2008-0204NR
January 2003 Printed In U.S.A.

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