tweco® pulsemaster™ mig guns
Transcription
tweco® pulsemaster™ mig guns
PulseMaster ™ MIG Guns Welding the World Since 1936! www. .com TWECO ® PULSEMASTER™ MIG GUNS Master the pulse welding performance by using PulseMaster series MIG guns. It’s more than a feeling, it’s visual. Use the on-the-fly, one-touch control with the smart digital display and get TIG-like weld appearance on aluminum and stainless steel. One-touch digital control lets you adjust the primary parameters, such as welding current, material thickness, wire feed speed, or arc length trim. By using the twin-pulse mode, get the perfect weld you have been searching for, but never found, until now... Why choose the PulseMaster™ MIG Gun series and PowerMaster™ SP series over conventional MIG equipment? • Exceptional out-of-position welding for steel, stainless steel and aluminum • Effortless TIG-like weld appearance on aluminum and stainless steel with TwinPulse® • Deeper weld penetration • Accurate penetration on sheet metal • Superior welding characteristics on hardfacing and high-alloy steels • The ability to use larger-than-normal diameter wires on thin base material, providing a cost saving on wire and superior feedability • Pulse transfer in the vertical up position giving smoother welds, better control and deeper penetration • Improved edge wetting in synergic pulse mode Tweco® PulseMaster™ Smart MIG Gun with digital display Tweco® PulseMaster™ Standard MIG Gun Thermal Arc® PowerMaster™ SP 320 SP Power Supply www. .com U.S. Customer Care: FAX 800 • 426 • 1888 800 • 535 • 0557 What does the PulseMaster™ series offer? •Heavy duty design for industrial application •Advanced digital display (smart gun only) •Supports Euro & Tweco style connections •Custom cable length to fit your needs (Cable lengths of 12 & 15 ft.) •Ergonomic style handle for the US and Global market •Premium Cablehoz™ assembly •Impact-resistant handle and trigger design •Able to weld with up to .062" wire Digital Display Screen Selection Buttons Menu Options Welding current Material thickness Wire feed speed Arc length trim Performance Durability Ouick-change, multi-position conductor tube Ease of Use Digital display and one-touch controls for on-the-fly adjustments Heavy duty industrial design featuring an impact-resistant handle High-performance cable designed for the demands of pulse welding Extended-life consumables Blade style trigger performs over 2 million cycles without failure Ergonomic handle design Improved strain relief provides excellent flexibility and reduces operator fatigue Exceptionally smooth feed performance reduces “bird nesting” International Customer Care: 905 • 827 • 9777 FAX 905 • 827 • 9797 www. .com TWECO ® PULSEMASTER™ MIG GUNS Air-Cooled PulseMaster Guns Description Tweco PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) ® Part No. PMA312-3545 PMA315-3545 PMA412-3545 PMA415-3545 PMA312X-3545 PMA315X-3545 PMA412X-3545 PMA415X-3545 Stock No. 1038-1150 1038-1155 1041-1500 1041-1501 1038-1151 1038-1156 1041-1505 1041-1506 Rating 350A@80% 350A@80% 450A@80% 450A@80% 350A@80% 350A@80% 450A@80% 450A@80% Connection Tweco No. 4 Tweco No. 4 Tweco No. 4 Tweco No. 4 Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Application Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Air-Cooled PulseMaster Smart Guns with Advanced Digital Controls Description Tweco PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) ® Part No. PMAS312-3545 PMAS315-3545 PMAS412-3545 PMAS415-3545 PMAS312X-3545 PMAS315X-3545 PMAS412X-3545 PMAS415X-3545 Stock No. 1038-1152 1038-1157 1041-1510 1041-1511 1038-1153 1038-1158 1041-1515 1041-1516 Rating 350A@80% 350A@80% 450A@80% 450A@80% 350A@80% 350A@80% 450A@80% 450A@80% Connection Tweco No. 4 Tweco No. 4 Tweco No. 4 Tweco No. 4 Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Application Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Stock No. 1042-1500 1042-1501 1042-1525 1052-1526 1042-1505 1042-1506 1042-1530 1042-1531 Rating 400A@100% 400A@100% 500A@100% 500A@100% 400A@100% 400A@100% 500A@100% 500A@100% Connection Tweco No. 4 Tweco No. 4 Tweco No. 4 Tweco No. 4 Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Application Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Water-Cooled PulseMaster Guns Description Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Tweco® PulseMaster™ Gun 12 ft (3,7M) Tweco® PulseMaster™ Gun 15 ft (4,6M) Part No. PMW412-3545 PMW415-3545 PMW512-3545 PMW515-3545 PMW412X-3545 PMW415X-3545 PMW512X-3545 PMW515X-3545 Water-Cooled PulseMaster Guns with Advanced Digital Controls Description Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) Tweco® PulseMaster™ Smart Gun 12 ft (3,7M) Tweco® PulseMaster™ Smart Gun 15 ft (4,6M) www. .com Part No. PMWS412-3545 PMWS415-3545 PMWS512-3545 PMWS515-3545 PMWS412X-3545 PMWS415X-3545 PMWS512X-3545 PMWS515X-3545 Stock No. 1042-1510 1042-1511 1042-1535 1042-1536 1042-1515 1042-1516 1042-1540 1042-1541 Rating 400A@100% 400A@100% 500A@100% 500A@100% 400A@100% 400A@100% 500A@100% 500A@100% Connection Tweco No. 4 Tweco No. 4 Tweco No. 4 Tweco No. 4 Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Euro-Kwik™ Application Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored Aluminum Stainless/Steel/Flux Cored U.S. Customer Care: FAX 800 • 426 • 1888 800 • 535 • 0557 TWECO ® PULSEMASTER™ MIG GUN CONSUMABLES Tapered Contact Tips Part Number Stock No. Tip ID Wire Size 16PT-30 1160-1525 0.038" (0,97mm) .030" (0,8mm) 16PT-35 1160-1526 0.041" (1,0mm) .035" (0,9mm) 16APT-35 1160-1527 0.044" (1,1mm) .035" (0,9mm) 16PT-45 1160-1528 0.051" (1,3mm) .045" (1,2mm) 16PT-364 1160-1529 0.054" (1,4mm) .047" (1,2mm) 16APT-364 1160-1530 0.058" (1,5mm) .047" (1,2mm) 16PT-52 1160-1531 0.058" (1,5mm) .052" (1,3mm) 16PT-116-68 1160-1532 0.068" (1,7mm) .062" (1,6mm) 16PT-116 1160-1533 0.073" (1,9mm) .062" (1,6mm) 16APT-116 1160-1534 0.082" (2,1mm) .062" (1,6mm) Standard Contact Tips Diffusers Air-Cooled Water-Cooled PMA5416 1543-1105 PMW5516 1550-1105 Diffusers Part Number Stock No. Tip ID Wire Size 16PS-35 1160-1535 0.044 0.035" (0,9mm) 16PS-40 1160-1536 0.048 0.040" (1,0mm) 16PS-45 1160-1537 0.054 0.045" (1,2mm) 16APS-364 1160-1538 0.068 0.047" (1,2mm) 16PS-116 1160-1539 0.073 0.062" (1,6mm) 16APS-116 1160-1540 0.082 0.062" (1,3mm) 16PS-52 1160-1541 0.058 0.052" (1,3mm) Air-Cooled Water-Cooled PMA5416S 1543-1106 PMW5516 1550-1105 Air-Cooled Nozzles Part Number Stock No. Nozzle ID OD Tip Relationship PMA24-50F 1260-1710 1/2" (12,5mm) 0.875" (22,2mm) Flush PMA24-50 1260-1711 1/2" (12,5mm) 0.875" (22,2mm) Recessed 0.156" (4,0mm) PMA24-62F 1260-1712 5/8" (16mm) 0.875" (22,2mm) Flush PMA24-62 1260-1713 5/8" (16mm) 0.875" (22,2mm) Recessed 0.156" (4,0mm) PMA24H-62 1260-1720 5/8" (16mm) 0.870" (22,1mm) Recessed 0.156" (4,0mm) PMA24-75F 1260-1714 3/4" (19mm) 0.875" (22,2mm) Flush PMA24-75 1260-1715 3/4" (19mm) 0.875" (22,2mm) Recessed 0.156" (4,0mm) PMA24H-75 1260-1721 3/4" (19mm) 0.970" (24,6mm) Recessed 0.156" (4,0mm) International Customer Care: 905 • 827 • 9777 FAX 905 • 827 • 9797 www. .com TWECO ® PULSEMASTER™ MIG GUN CONSUMABLES Water-Cooled Nozzles Part Number Stock No. Nozzle ID OD Tip Relationship PMW24-50F 1260-1735 1/2" (12,5mm) 1.0" (25,4mm) Flush PMW24-50 1260-1736 1/2" (12,5mm) 1.0" (25,4mm) Recessed 0.156" (4,0mm) PMW24-62F 1260-1737 5/8" (16mm) 1.0" (25,4mm) Flush PMW24-62 1260-1738 5/8" (16mm) 1.0" (25,4mm) Recessed 0.156" (4,0mm) PMW24-75F 1260-1739 3/4" (19mm) 1.0" (25,4mm) Flush PMW24-75 1260-1740 3/4" (19mm) 1.0" (25,4mm) Recessed 0.156" (4,0mm) PMW24-50R 1260-1741 1/2" (12,5mm) 1.0 (25,4mm) Recessed 0.312" (8,0mm) PMW24-62R 1260-1742 5/8" (16mm) 1.0 (25,4mm) Recessed 0.312" (8,0mm) PMW24-75R 1260-1743 3/4" (19mm) 1.0 (25,4mm) Recessed 0.312" (8,0mm) Aluminum/Stainless Series Wire Conduits Part Number Stock No. Wire Size Length 44PWN-3545-12 1440-1925 .030" (0,8mm) - .045" (1,2mm) 12' (3,7M) 44PWN-3545-15 1440-1926 .030" (0,8mm) - .045" (1,2mm) 15' (4,6M) 44PWN-116-12 1440-1927 .052" (1,3mm) - .062" (1,6mm) 12' (3,7M) 44PWN-116-15 1440-1928 .052" (1,3mm) - .062" (1,6mm) 15' (4,6M) 44PTF-3545-12 1440-1930 .035" (0,9mm) - .045" (1,2mm) 12' (3,7M) 44PTF-3545-15 1440-1931 .035" (0,9mm) - .045" (1,2mm) 15' (4,6M) 44PTF-116-12 1440-1932 .052" (1,3mm) - .062" (1,6mm) 12' (3,7M) 44PTF-116-15 1440-1933 .052" (1,3mm) - .062" (1,6mm) 15' (4,6M) Jump liners are recommended for use when Air-Cooled applications exceed 200Amps Steel Series Wire Conduits Part Number Stock No. Wire Size Note 44JT-3545 1644-1088 Max. .045" (1,2mm) 44JT-116 1644-1086 Max. .062" (1,6mm) 44JW-3545 1644-1089 Max. .045" (1,2mm) 44JW-116 1644-1087 Max. .062" (1.6mm) Jump liner to be used with Teflon Liners Jump liner to be used with Teflon Liners Jump liner to be used with Steel liners Jump liner to be used with Steel liners www. .com U.S. Customer Care: FAX 800 • 426 • 1888 800 • 535 • 0557 Air-Cooled MIG GUN ASSEMBLY 1 9 7 8b 11 10 8a 14 6 12 Euro-Kwik™ Assemblée De Connecteur 13 9 5 17 12 4 17 20 16 3 20 19 2 15 21 18 Item No. 1 2 3 4a 4b 5 6 Part No. Stock No. Description 44P-XX-XX PMA24-XX 16APT-XX PMA5416S PMA5416 66J-3 PMA64EL-45 ---1543-1106 1534-1105 1660-1836 1642-1130 7 PMHSK 2060-2705 8a* 8b 9 9 10 11a 11b 11c PM84-PCB-HK PM84-H PM84 PM83 PMA-SPS PM400-12 PM400-15 PM400X-12 2060-2706 2060-2707 2060-2708 2060-2715 2060-2709 2060-2703 2060-2704 2060-2718 Conduit Assembly (see page 6) Nozzle Assembly (see page 5) Contact Tip (see page 5) Gas Diffuser used w/ 16PS Series Contact Tips Gas Diffuser used w/ 16P Series Contact Tips Nozzle Insulator Conductor Tube Assembly Handle Screws w/ T9 Star Head (12mm, 16mm, & 20mm LG) Handle Housing w/ Smart Control Assembly Handle Housing (Blank) Large Handle Assembly w/ Retaining Ring Small Handle Assembly w/ Retaining Ring Front Cable Support 350 amp 12 ft. Cablehoz™ Assembly 350 amp 15 ft. Cablehoz™ Assembly 350 amp 12 ft. Cablehoz™ Assembly (Euro Kwik) International Customer Care: 905 • 827 • 9777 FAX 905 • 827 • 9797 Item Part No. No. 11d PM400X-15 11e PM500-12 11f PM500-15 11g PM500X-12 11h PM500X-15 12 235RSSR 13 PM94 14 PM94X 15 350-174H 16 WM354M 17 PM6RC 18 174EX-1 19 4M-S 20 X6RC 21 174X-2 *On Smart Guns only Stock No. Description 2060-2719 2060-2710 2060-2711 2060-2716 2060-2717 2060-2035 2060-2712 2060-2713 2035-2110 2030-2075 2060-2714 2040-2276 2011-2004 2060-2006 2040-2177 350 amp 15 ft. Cablehoz™ Assembly (Euro Kwik) 450 amp 12 ft. Cablehoz™ Assembly 450 amp 15 ft. Cablehoz™ Assembly 450 amp 12 ft. Cablehoz™ Assembly (Euro Kwik) 450 amp 15 ft. Cablehoz™ Assembly (Euro Kwik) Rear Cable Support Trigger Trigger & Guard Assembly Heavy Duty Connector Plug Assembly Control Wire Plug Rear Case Euro Kwik™ Rear Connector Screw (euro rear connector) Rear Case and Strain Relief (euro) Connector Nut (euro) www. .com Water-Cooled MIG GUN ASSEMBLY 9a 8 9b 17 4 3 2 5 11 10 6 16 7 12 WATER HOSE ASSEMBLY 13 14 10 Euro-Kwik™ Connector Assembly 20 13 LEAD WIRE ASSEMBLY 14 19 POWER CABLE ASSEMBLY 1 GAS HOSE ASSEMBLY 24 15 20 21 22 18 15 24 23 Item No. 1 2 3 4 Part No. Stock No. 44P-XX-XX PMW24-XX WC23-1 16APT-XXX --1230-1084 -- 5 PMW5516 1550-1105 6 7 PMW64-3 PMW64-45 1644-2900 1644-2925 8 PMHSK 2060-2705 9a* 9b 10 10 11 12a 12b PM84-PCB-HK PM84-H PM84 PM83 PMW-SPS PMW512 PMW515 2060-2706 2060-2707 2060-2708 2060-715 2060-2720 2060-2721 2060-2722 25 Description Conduit Assembly (see page 6) Nozzle Assembly w/Insulator (see page 6) Nozzle Insulator Contact Tip (see page 5) Gas Diffuser used w/16P & 16PS Series Contact Tips Pressure Ring Conductor Tube Assembly Handle Screws w/ T9 Star Head (12mm, 16mm, & 20mm LG) Handle Housing w/ Smart Control Assembly Handle Housing (Blank) Large Handle Assembly w/ Retaining Ring Small Handle Assembly w/ Retaining Ring Front Cable Support 12 ft. Cable and Hose Assembly 15 ft. Cable and Hose Assembly U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 • Item No. 13 14 15 16 17 18 19 20 Part No. Stock No. QR-SPR QR-RC PMW603-WH PM94 PM94X WM354-M 350-174H PMW6RC 3045-1177 3045-1238 2060-2723 2060-2712 2060-2713 2030-2075 2035-2110 2060-2724 21 WC174XB 2044-2182 22 174X-2 23 4M-S 24 X6RC 25 WC174X *On Smart Guns only 2040-2177 2011-2004 2060-2006 2044-2181 Description Strain Relief Spring Strain Relief Cap Water Hose Assembly Trigger Trigger & Guard Assembly Control Wire Plug Heavy Duty Connector Plug Assembly Rear Case Euro Kwik™ Connector Water-Cooled Rear Cable Block Euro Kwik™ Connector Nut Screw (euro rear connector) Rear Case and Strain Relief (euro) Euro Kwik™ Connector Assembly International Customer Care: 905-827-9777 / 905-827-9797 www.tweco.com FAX ™ A Global Cutting & Welding Market Leader WO R L D H E A D Q UA RT E R S : Form No. 64-2709 16052 Swingley Ridge Road, Suite 300 © Thermadyne Industries, Inc., 2007 • St. Louis, Missouri 63017 www.thermadyne.com U. S. A . Printed in U.S.A.
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