Operating instructions Spare parts list

CSF41 Corner Saw
Index 000
Operating instructions
Spare parts list
10978067 en / 27.1.04
CSF41_0401_e.fm
CSF41 Corner saw
0.1 Introduction
0.2 Validity of this manual
Dear Customer,
You have decided to buy a HYDROSTRESS
system and have therefore acquired a highly
sophisticated and reliable state-of-the-art unit.
This manual is only valid for the following
system:
CSF41 Corner saw Index 000
Due to our special efforts in the field of quality
assurance, the CSF41 corner saw is another, top-
0.3 System limitation
of-the-range product from Switzerland with the
following features:
- Unprecedented power-to-weight ratio
- Reliable operation
These operating instructions only describe the
CSF41 corner saw without connectable power
units.
- High mobility
0.4 Operating instructions for
connectable equipment
- Easy handling
- Low maintenance costs
The exclusive use of genuine HYDROSTRESS
spare parts ensures quality and interchangeability.
In
the
case
of
neglected
or
inappropriate
maintenance, we refuse to accept any warranty
commitment as specified in our terms of delivery.
Any repair work is to be carried out by trained
personnel only.
Notes in this manual referring to the operation
of connectable equipment are designed to
increase the safety of the operating personnel.
In order to operate this equipment safely, the
operating instructions for the corresponding
device have to be followed as well.
Should you need more details concerning your
HYDROSTRESS system in order to keep it in
perfect condition, please contact our after-sales
service for further information.
We hope that you will not experience any difficulties
during work with your HYDROSTRESS system.
HYDROSTRESS machine
TYROLIT Hydrostress AG
Management
Copyright © HYDROSTRESS AG, 2001
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Telefon 0041 1 952 18 18
Telefax 0041 1 952 18 00
Page 2
CSF41_0401_e.fm
CSF41 Corner saw
0.5 Table of contents
0.1
0.2
0.3
0.4
0.5
1
1.1
1.2
1.3
Introduction
Validity of this manual
System limitation
Operating instructions for connectable
equipment
Table of contents
2
2
2
2
3
1.4
1.5
Safety instructions
Fundamentals
Inherent dangers of chain saws
Use in accordance with the intended
purpose
Before starting work
After work
2
2.1
2.2
2.3
Corner saw checklist
What is corner sawing?
Errors during corner sawing
Main differences
8
8
8
10
3
Scope of supply
12
4
4.1
4.2
Technical data
Dimensions and weights
Miscellaneous data
13
13
13
5
Design
14
6
Controls and connections
15
7
7.1
7.2
Connection to the power unit
Usable power units
Connecting the hoses
17
17
17
8
8.1
8.2
8.3
8.4
8.5
Correct working procedure
Inclination of bar
Sequence of work
Mount on track
Positioning saw head
Set angle of cut
19
19
20
20
22
22
CSF41_0401_e.fm
4
4
5
6
6
7
9
9.1
9.2
9.3
9.4
Working with the CSF41
Units without remote controller
Units with remote controller
Working correctly
Terminating work
23
23
23
25
26
10
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
Maintenance
Maintenance schedule
The chain
The bar
Servicing the bar/deflection pulley
Replacing deflection pulley
Adjusting track guides on the chassis
Adjusting guides on the support
Repairs
27
27
29
33
33
37
39
40
40
11
Troubleshooting
41
12
Transport, taking out of service,
storing, disposal
12.1 Transport
12.2 Taking out of service, storage
12.3 Disposal
44
44
44
44
Page 3
Safety instructions
1
CSF41 Corner saw
Safety instructions
1.1 Fundamentals
of the user or of third parties, or cause damage
to the machine and to other property.
Qualification of operating personnel
Pay attention to the special working conditions
on the building site. Protect yourself and
others within your responsibility against the
many hazards!
Machining concrete is neither simple nor
without risk. Material assets on the site, the
machine itself and the safety of people are at
stake.
The operating personnel must therefore be
trained by experienced specialists.
HYDROSTRESS can support you in your
training.
Only specially trained and qualified personnel
may carry out maintenance and repair work
and any other work on the following
components:
Electric equipment
Hydraulic equipment
Read the manual and inform your staff!
This manual contains important information on
how to operate the machine safely and
efficiently.
The owner of the machine must make sure
that the instructions in this manual are followed
by every person having anything to do with the
machine, the auxiliary and operation
equipment.
Noise level
Depending on the working environment, the
machine can cause excessive noise during
operation.
The noise can permanently damage the
hearing of operating personnel and of other
people nearby within a very short time.
Ear protectors must therefore always be worn
during machining.
Recognize warnings!
Pay attention to the following words, their
symbols and their meaning:
Danger:
Orders or prohibitions designed
to prevent personal injury
The manual must be accessible on the site at
all times.
Hazards on the building site
The machine has been built in accordance
with state-of-the-art standards and the
recognized safety regulations. Nevertheless,
its use may constitute a risk to the life and limb
Page 4
CSF41_0401_e.fm
CSF41 Corner saw
Safety instructions
Other materials are not to be machined.
Especially avoid machining:
Warning:
Orders or prohibitions designed to prevent
damage to the machine
- Wood
- Plastic
- Glass
Connectable power units
Important:
Information on how to use the machine most
efficiently .
Regulations for preventing accidents
in your country
Safety clothing
Safety clothing must always be worn when
drilling, sawing, crushing or bursting concrete
or stone in order to protect against the
following hazards:
Hazard
Falling parts:
Only use the machine together with the
recommended connectable power units (see
"Connectable power units" in this manual).
Safety clothing
Helmet, steel-capped (safety) shoes
Moving, sharp-edged parts:
Safety gloves
Flying pieces of concrete and stone:
Safety glasses
Flying sparks:
Safety glasses
Pay attention to the safety regulations of your
local trade associations!
1.2 Inherent dangers of chain saws
Dangers caused by electrical power units and
rotating pulleys are adequately described in
the respective chain sawing equipment
operating manuals. Other dangers must be
strictly avoided by protecting the operating
personnel and other persons not involved in
sawing work.
Precautions
Slipping:
Antislip shoes
Only use high quality chains
Noise:
Ear protectors
Ensure that the personnel are familiar with
the safe connection of the chains.
Contamination of respiratory tracts:
Mask
Make sure the operator is aware that too
high or too low chain tensions can cause
chain cracks
Materials which may be machined
Only the following materials may be machined
with HYDROSTRESS equipment:
- Reinforced concrete
- Natural stone
- Masonry
CSF41_0401_e.fm
Page 5
Safety instructions
1.3 Use in accordance with the
intended purpose
CSF41 Corner saw
1.4 Before starting work
Emergency stop
Possible work:
- Cutting of uncut corner radii after sawing with saw
blade
Cutting positions:
- Normal position, inclined position and flush
Materials that can be processed:
- Reinforced concrete
- Natural stone
Ensure that the machine can be stopped
quickly in the event of an emergency (refer to
"Emergency stop" in the operating instructions
for the power unit employed)!
First aid in case of accidents
Make sure you know how to alert first aid
rapidly in case of an accident!
Water, gas and electric lines
- Masonry
This machine is not designed for
other applications and could be
extremely dangerous under
certain circumstances. If used for
other work all guarantees of
HYDROSTRESS would be
excluded.
Cut-out sections
These sections can be very heavy:
Example
A cube with an edge length of one metre
weighs approximately 2.5 tonnes.
Ensure that these sections do not fall outside
the cordoned area.
Power units and accessories
Only use the machine with the recommended
power units and accessories (also refer to
"Connectable equipment" and "Accessories" in
these operating instructions).
Make sure that all supply lines are turned off in
the area of your cut. Find out whether it is
permissible for such lines to be cut through.
Reinforcement
Find out whether the reinforcement in your
machining area may be cut. If necessary, the
cut location must be shifted after consulting
the customer.
Organizing your work place
Organize your work place well! You will reduce
the risk of accidents substantially!
Lighting of your workplace
Make sure you have sufficient lighting at your
work place.
Safe areas for operating personnel and
other people
This machine is designed to be operated by a
single person.
During machining, other people must keep a
safe distance from the machine.
The power unit must be positioned so that all
controls can be easily reached by the operator.
Page 6
CSF41_0401_e.fm
CSF41 Corner saw
Safety instructions
It must in particular be possible to stop the
machine quickly and reliably (also refer to the
section "Emergency stop" in the operating
manual for the power unit employed).
Motor feed
Machines with motor feed are not automatic
machines. They must never be left unattended
during operation. An emergency stop must be
possible at all times.
Rotating and moving parts
To prevent being caught by rotating or moving
parts, wear close-fitting clothes and a hair-net
if you have long hair!
1.5 After work
Unplug mains
Unplug the mains connector of the power unit
employed after completing work in order to
prevent accidental activation!
Removing cutouts and drilling cores
Use appropriate lifting gear to remove these
pieces, in order to prevent injuries.
CSF41_0401_e.fm
Page 7
Corner saw checklist
2
CSF41 Corner saw
Corner saw checklist
2.1 What is corner sawing?
Recutting of corner radii after sawing with a
saw blade when sharp-edged openings are
required.
2.2 Errors during corner sawing
Cut not completed
The corner saw cannot provide a complete cut.
Saw out as far as possible using a wall saw
(e.g. FZ-2S).
Corner sawing using the same track setting
After pre-sawing with the saw head has been
completed, set up the corner saw on the same
track. (Do not shift the track.)
Page 8
Feed cut size
The stepped feed with the corner saw should
be max. 1/2 bar width.
CSF41_0401_e.fm
CSF41 Corner saw
Corner saw checklist
Corner saw servicing
Flush cuts
Oil bar and chain several times per day.
Loosen four clamping screws (A)
After last use, wash chain and bar with
water, let chain run for 5 seconds without
water.
…and spray running chain using chain
spray.
Turn clamping axle (C) 180° using openended spanner
Tighten four clamping screws (A)
Adjust cutting angle finely with screw (B)
CSF41_0401_e.fm
Page 9
Corner saw checklist
CSF41 Corner saw
2.3 Main differences
Page 10
CSF41_0401_e.fm
CSF41 Corner saw
Corner saw checklist
Main differences in operating cycle
Sawing with saw blade only
Recutting with CSF41
1.
Set tracks
1.
Set tracks
2.
Sawing 1st side with saw blade
2.
Sawing 1st side with saw blade
3.
4.
5.
Sawing 2nd side with saw blade
Sawing 3rd side with saw blade
Sawing 4th side with saw blade
CSF41_0401_e.fm
2.a
Recutting first corner with CSF41
Same track setting
2.b
Recutting second corner with CSF41
Same track setting
3.
Sawing 2nd side with saw blade
3.a
Recutting first corner with CSF41
Same track setting
3.b
Recutting second corner with CSF41
Same track setting
4.
Sawing 3rd side with saw blade
4.a
Recutting first corner with CSF41
Same track setting
4.b
Recutting second corner with CSF41
Same track setting
5.
Sawing 4th side with saw blade
5.a
Recutting first corner with CSF41
Same track setting
5.b
Recutting second corner with CSF41
Same track setting
Page 11
Scope of supply
3
CSF41 Corner saw
Scope of supply
The CSF41 corner saw is supplied in a
transport box.
Spare parts package
Drive wheel
O-Ring diamond chain
Contents of transport box
Bar repair kit
Transport box
with contents
962764
Saw head
with chain
962414
Travel chassis
The spare parts package includes:
Bar 48cm
962776
10977642
(deflection pulley)
961584
10977643
962415
Tool bag
(see below)
962735
Spare parts package
(see below)
962733
Chain spray
975061
Operating instructions
German
10978066
Operating instructions
English
10978067
Operating instructions
French
10978068
Operating instructions
Italian
10978069
The tool bag includes:
Tool bag
plastic
976497
Allen key
SW 5
973791
Allen key
SW 6
973792
Ring spanner
SW 19
973784
Lock
for drive wheel
962724
Page 12
CSF41_0401_e.fm
CSF41 Corner saw
4
Technical data
Technical data
4.1 Dimensions and weights
4.2 Miscellaneous data
Feeds
With hydraulic feed motors. The hydraulic feed
motors are controlled by the connected power
unit.
Chain drive
Hydraulic motor, 7ccm
at 35l/Min
Resulting cutting speed
4400 rpm
25m
Chassis guide
Guide elements that can be fed by quick acting lock
Cutting depths
Maximal cutting depth
40cm
Chain cutting speed
The optimum chain cutting speed for standard
applications is 25m/s.
Flow divider
The maximum chain speed of 25m/s can never
be exceeded since an flow divider is integrated
into the hydraulic saw motor which limits the
hydraulic oil amount flowing through the
hydraulic motor to 35 l/min
CSF41_0401_e.fm
Page 13
Design
5
CSF41 Corner saw
Design
Chassis unit
1. Hydraulic motor for plunge cutting
2. Angle gear
3. Support for speed of the plunge-cut motion
4. Pillar with toothed rack
5. Travel chassis
6. Lock for track guides
7. Track guides
Bar components
1. Bar support
2. Valve body
3. Power unit
4. Bar
5. Diamond chain
Page 14
CSF41_0401_e.fm
CSF41 Corner saw
6
Controls and connections
Controls and connections
Controls and connections for chassis
1. Lever for track guides
2. Setting screw for track guides
3. Clamping screw for chassis adjustment (changeover
to flush cutting)
4. Setting screw for pillar
5. Clamping axle for chassis adjustment
6. Slide piece
7. Move coupling
8. Move nipple
9. Coupling/nipple for plunge-cutting
10. Eccentric shaft for quick acting lock
CSF41_0401_e.fm
Page 15
Controls and connections
CSF41 Corner saw
Controls and connections for head
1. Hinged axle for quick acting lock
2. Clamping screw for head adjustment
3. Main circuit nipple
4. Main circuit coupling
5. Water nipple
The hexagon screw on the valve body
should never be released!
(Do not touch!)
Page 16
CSF41_0401_e.fm
CSF41 Corner saw
7
Connection to the power unit
Connection to the power unit
7.1 Usable power units
7.2 Connecting the hoses
The power units must comply with the
following criteria:
Never connect or disconnect
hoses when the unit is running.
- 2 hydraulic feeds
- min. 35l/min to max. 65l/min
Single-stage power units
BR-4,
33l/min
AD-S2,
45l/min
CR-L
45l/min
Multi-stage power units
Set the stepped gate valve so that
min. 35l/min can be achieved:
CR-3,
Stage II
40l/min
CR-5 RC
Stage II
40l/min
DK USA,
Stage II
37l/min
AD-S3
Stage I
45l/min
AD-S4/AD-S4 RC Stage I
45l/min
RD-S/RD-S RC
65l/min
Stage I
Connect the hose couplings with the angle
pieces to the equipment
Connect the straight hose couplings to the
power unit
Clean the couplings regularly
Never use force to connect the couplings
Proceed as follows:
Push the hose coupling onto its counterpart
until you hear it "click"
Twist the locking ring of the coupling
The following hose connections must be
established:
Connection diagram
Power units that cannot be used
Power units with electric feeds
(for example, CR-S4) or without feed (For
example, BE-S / BE-S2) cannot be connected.
CSF41_0401_e.fm
Power unit
CSF41
From
No.
To
No.
Main system
13, 17
Saw motor
13, 17
Feed circuit
14, 15
Feed motor
(traverse motion)
14, 15
Feed circuit
19, 20
Plunge-cutting
feed motor
19, 20
Water connection
18
Water connection
18
Leakage oil
16
Not required
-
Page 17
Connection to the power unit
CSF41 Corner saw
Main system and water
Plunge-cutting motor
Travel motor
Connect the water supply
- Pressure: 1 bar min. to 6 bar max.
- Water temperature: 25°C max.
- Make sure that the water supply cannot be turned off
accidentally while you are machining.
Never turn off the water supply during
machining.
If the hoses cannot be connected easily, they
are under pressure.
Releasing pressure in the hose
Put the supplied pressure relief valve on the
coupling and screw it in
Releasing pressure in the unit
See the operating instructions for the
relevant unit
Page 18
CSF41_0401_e.fm
CSF41 Corner saw
8
Correct working procedure
Correct working procedure
8.1 Inclination of bar
Method
Release the clamping screw (2)
The sawing bar must be inclined during
sawing so that the bar projects beyond the
farthest chassis point.
In addition with the bar inclined the optimum
cutting conditions are achieved.
Position the bar at an incline so that the bar
projects beyond the farthest chassis point
CSF41_0401_e.fm
Page 19
Correct working procedure
8.2 Sequence of work
Cut as much as possible with the sawing
blade, i.e. leave as small an angle radius as
possible.
CSF41 Corner saw
8.3 Mount on track
Position the corner saw without saw head
Place the corner saw on the track (1)
Position the corner saw perpendicular to the
track (1)
Close the top track latch
Do not move the track after cutting with the
sawing blade has been completed.
Using the same track setting: Position the
corner saw
Align it with the pre-cut by the saw blade
Re-cut with the corner saw
Pull the lever (a) so that the clip (b) is
unlatched
Page 20
CSF41_0401_e.fm
CSF41 Corner saw
Correct working procedure
Close the bottom track latch
Pull the lever (a) so that the clip (b) is
unlatched
Close track latch (4)
Engage the safety catch (A) correctly.
CSF41_0401_e.fm
Pull the lever (a) so that the clip (b) is
unlatched
Close the track latch (4)
Engage the safety catch (A) correctly.
Page 21
Correct working procedure
8.4 Positioning saw head
CSF41 Corner saw
8.5 Set angle of cut
Align bar to the sawing recess.
Insert the guide pin of the saw head into the
support catches (1)
Turn the saw head to the support (2)
Push in the eccentric shaft (3)
Tighten the eccentric shaft (3) with ring
spanner (4) (direction of rotation makes no
difference)
Loosen the clamping screws (A)
Loosen the locknuts (B)
Set the angle (B)
Tighten the locknuts (B)
Tighten the clamping screws (A)
Page 22
CSF41_0401_e.fm
CSF41 Corner saw
9
Working with the CSF41
Working with the CSF41
9.1 Units without remote controller
9.2 Units with remote controller
Switch on the unit: See operating instructions
for the unit being used
Switch on the unit: See operating instructions
for the unit being used
Bar positioning
Bar positioning
Travel on the track/plunge-cutting:
Travel on the track:
Put feed valves (7, 10) into position I (up or
down)
Set pressure on the pressure-regulating
valve (8)
To the right:
Increase pressure
To the left:
Reduce pressure
Now check the direction of the two feed
movements and note the related positions of
the feed valves.
First set the rotary control knob (6) to zero
Press the pulse button (4 or 5) and keep it
pressed
Regulate the speed of feed motion using
the rotary control knob (6)
Switch on the chain, when the bar is set in
the desired initial position
Plunge-cutting motion:
First set the rotary control knob (6) to zero
Switch on the chain, when the bar is set in
the desired initial position
Set the selector switch (3) to the left or the
right
Open the water valve
Regulate the speed of penetration using the
rotary control knob (6)
Open the water valve
CSF41_0401_e.fm
Page 23
Working with the CSF41
CSF41 Corner saw
The greatest possible feed step
The greatest possible feed step should be
max. 1/2 of the bar width so that the bar is
optimally guided in the pre-cut sawing recess.
Correct procedure
The sawing work must always be carried out
with “penetrating” and not “moving” motion.
Page 24
CSF41_0401_e.fm
CSF41 Corner saw
Working with the CSF41
9.3 Working correctly
Step 1
Move the corner saw bar to the start
position
Step 2
Cutting of first part
CSF41_0401_e.fm
Step 3
Set a feed step (max. 1/2 bar width)
Step 4
Cut out the next part of the corner radius
using the plunge-cutting procedure
Page 25
Working with the CSF41
CSF41 Corner saw
9.4 Terminating work
Lubricate the chain see page 32,
(Lubricating the chain)
Close off and disconnect the water supply
In the winter, blow out water from all lines in
the event of risk of frost
Uncouple the water hoses
Unplug the mains (power unit)
Wind up cables
Uncouple hydraulic hoses
Blow out water in the event of risk of frost
To prevent frost damage, the entire water
system must be emptied and blown out
when work has been completed and prior to
prolonged breaks in work.
Also refer to the operating manual of the
power unit employed.
Page 26
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
10 Maintenance
10.1 Maintenance schedule
Service the system within the indicated
intervals in order to ensure:
- Safety for the operator
- Optimum performance
Disconnect the corner chain saw
system from the power unit
before performing any service
work.
- Availability at all times
Maintenance
interval
If there is a risk of frost
after work has been
completed
Daily
Action
Drain water and blow out hoses
Check the guides on the pillar
support
Check track guides on chassis
Lubricate the chain after the work
has been completed
Approx. every 50-100
corner radii
CSF41_0401_e.fm
Replace deflection pulley
Remark
Also refer to the operating manual of the power unit
employed.
If necessary, adjust or replace, see page 40, (Adjusting
guides on the support)
If necessary, adjust or replace, see page 39, (Adjusting
track guides on the chassis)
After the work has been completed, wash chain and bar
with water, let chain run for 5 seconds without water, and
spray the running chain using chain spray.
Always store the chain and the bar in sprayed condition
and free of water
see page 37, (Replacing deflection pulley)
Page 27
Maintenance
Maintenance
interval
Approx. every 300-600
corner radii
CSF41 Corner saw
Action
Replace chain and
Replace the chain if it sticks in the cut, and/or it is worn
see page 34, (Dismantling the bar/chain)
Replace drive wheel
Replace hydraulic motor
Approx. every 500-1000
corner radii
Every 200
operating hours
Remark
Replace bar
When replacing the chain, always replace the drive wheel
too see page 34, (Removing drive wheel)
The chain blocks even at a low feed force, and a main
pressure over 100 bar cannot be reached
Replace the bar every second time you replace the chain
see page 34, (Dismantling the bar/chain)
Adjust guides
see page 39, (Adjusting track guides on the chassis) and
see page 40, (Adjusting guides on the support)
Major service
To be performed by HYDROSTRESS or an authorized
representative
Wearing of the deflection pulley / chain / bar depends
strongly on width, condition as well as on degree of
reinforcement of the concrete to be machined.
Page 28
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
10.2 The chain
Dimensions of worn chain:
O-Rinng diamond chain configuration
The chain segments are designed in a socalled „Sandwich“ construction. The outer
zones are harder, which contributes to longerlasting width stability.
Dimensions of chain
Dimensions of new chain:
Width of new segment:
5.70 mm
Height of new segment:
5.80 mm
Height of welding zone:
0.76 mm
CSF41_0401_e.fm
Width of worn segment:
4.70 mm
Height of worn segment:
1.50 mm
Page 29
Maintenance
CSF41 Corner saw
Correct chain running direction
When installing the chain, observe the chain
running direction.
The correct chain running direction is
engraved on the drive wheel housing.
The correct chain running direction can be
determined on the protective flanks:
Page 30
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
Tightening chain
Loosen two nuts (1)
Set correct chain tension using tightening
screw (2)
Tighten two nuts (1)
CSF41_0401_e.fm
Page 31
Maintenance
Checking chain tension
The correct chain tension is set when the chain
can be moved a max. 6 mm away from the bar
with a moderate pull.
CSF41 Corner saw
Always store the chain and bar after
spraying them with chain spray and
ensuring that they are free of water
The chain must be able to be manually
rotated easily for a full turn.
Lubricating the chain
Lubricating the chain provides you with the
longest possible service life of chain and bar.
Proceed as follows:
After the last use, wash chain and bar with
water, let chain run for 5 seconds without
water.
…and spray the running chain using chain
spray.
Or even better: Remove the chain from the
bar and spray it with chain spray
Page 32
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
10.3 The bar
10.4 Servicing the bar/deflection pulley
The chain runs on the bar. The bar provides
side guidance for the chain and generates the
cutting pressure. Only water is used for
lubrication during the sawing operation.
During operation
Bar design
Never let the chain run for a long time
without water
Lubricate the deflection pulley and the chain
guides with chain spray hourly
Handle the bar carefully
The bar is the only means of guidance for
the diamond chain. Never use the bar as a
lifting device or as a crowbar
After work
After last use, wash chain and bar with
water, let chain run for max. 5 seconds
without water.
A.) Assembly opening
B.) Water inlet
C.) Deflection pulley
D.) Guides
E.) Assembly openings for chain tensioner
CSF41_0401_e.fm
…and spray running chain using chain
spray.
Or even better: Remove the chain from the
bar and spray it with chain spray
Always store the chain and bar after
spraying them with chain spray and
ensuring that they are free of water
Page 33
Maintenance
Dismantling the bar/chain
CSF41 Corner saw
Assembling bar/chain
Assembling in reverse order.
For a new chain, set the tension cam to Pos.
A, for a used (elongated) chain, set it to Pos.
B.
Tightening chain
see page 31, (Tightening chain)
Removing drive wheel
Release both nuts on the tightening element
(1)
Release the chain tightening screw (2) to
release the chain
Remove chain
Install retainer for the drive wheel (1)
(System No. 962724)
Loosen Allen screw on the drive wheel
Remove the drive wheel
Remove tightening element (1)
Remove the bar
Page 34
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
Assembling the drive wheel
Place the drive wheel on the drive shaft
Install retainer for drive wheel (1) (System
No. 962724)
Tighten Allen screw on drive wheel
(Loctite 243)
CSF41_0401_e.fm
Page 35
Maintenance
CSF41 Corner saw
Chain Bar riveter
Chain Bar riveter, bench model
1. Lever
2. Spring
3. Riveting hammer
Make sure the chain riveter is
safely mounted on an even and
clean surface, and regularly
check the mounting.
4. Cap
To avoid possible all possible
injuries, read carefully all the
instructions related to this tool.
Page 36
Protect your face, eyes and
hands with suitable means.
(safety glasses and gloves)
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
10.5 Replacing deflection pulley
Step 1
Step 3
Removing deflection pulley rivets:
Preparation for installation of new deflection
pulley:
Remove the front bar rivets Use the riveter
for this purpose
Place the bar rivets centrally over the 1/4“
hole of the anvil and press out the rivets
Open the deflection pulley packing, fold
back carefully the top insertion card in order
not to lost any components, or not to mix
them up
Installing new deflection pulley:
Step 2
Using a screw driver, push the bar apart a
little
Push the deflection pulley together with the
insertion card into position, while aligning
the six rivet openings on the deflection
pulley with the six rivet openings on the bar
Insert six rivets into the openings and hold
them from below with thumb
Removing old deflection pulley:
Using a screwdriver, push the bar apart so
that it is sufficient to remove the old
deflection pulley
Use paper towel to clean the area where the
deflection pulley was located
CSF41_0401_e.fm
Page 37
Maintenance
CSF41 Corner saw
Step 4
During riveting be careful not to hit the rivet
heads, and not the bar otherwise the
deflection pulley will be clamped
The rivet heads must fully fill the
counterbores of the bar and be flush, but the
deflection pulley must still run freely
Remove the screwdriver and pull out the
insertion card.
New deflection pulleys can widen out used
bars.
In this case, use a small clamp during
riveting to hold the bar together.
Step 6
Step 5
Filing down the rivet heads:
Use a flat file to file all the rivet heads to the
same height. All the rivets should be flush
with the bar surface.
Riveting:
Place the bar with the rivets inserted onto a
clean and even steel surface and knock the
rivets into the rivet counterbores with flat
part of the hammer
Page 38
CSF41_0401_e.fm
CSF41 Corner saw
Maintenance
10.6 Adjusting track guides on the
chassis
Loosen 4 clamping screws
Tighten locknuts
Loosen locknuts
Tighten clamping screws
Adjust play with screw
CSF41_0401_e.fm
Page 39
Maintenance
10.7 Adjusting guides on the support
CSF41 Corner saw
10.8 Repairs
Components other than those described
under maintenance may only be replaced by
authorized personnel trained by
HYDROSTRESS.
Loosen locknuts
Adjust play with screwdriver
Tighten locknuts
Page 40
CSF41_0401_e.fm
CSF41 Corner saw
11
Troubleshooting
Troubleshooting
Proceed systematically when looking for the
cause of defects. Also refer to the operating
manual of the employed power unit. If you
cannot find the defect or eliminate the fault,
please contact our after-sales service.
Disconnect the power unit from
the mains prior to rectifying the
fault!
Before calling us, please observe the
following:
- The better you describe the defect, the better we can
help you
- Have the operating instructions (manual) at hand
- Note the type and the index number of your equipment
Defect
Possible cause
Chain cannot be started
Chain tension to high
Deflection pulley bearing rusty, or
Deflection pulley worn
Chain has too much contact with the wall
Chain broken
Loose reinforcements or stones in the
wall
Chain is excessively worn
Thick reinforcement
Chain cutting speed to low
CSF41_0401_e.fm
Solution
Tension the chain properlysee page 31,
(Tightening chain)
Using chain spray, get the bearing
working, or replace the deflection pulley
see page 37, (Replacing deflection
pulley)
Move out off the cut and then move to
the wall with running chain
Remove reinforcements or stones, or
place the cut in other location
Solution not possible
Use hydraulic unit with min. 35l/min see
page 17, (Usable power units)
Page 41
Troubleshooting
Defect
Feed not constant
CSF41 Corner saw
Possible cause
Solution
Guide track soiled or defective
Clean the guides of the guide track. If the
guides are defective: Replace the track.
Toothed rack defective
Replace toothed rack.
Feed motor faulty
Replace the feed motor
Bearings on the support defective
Replace the bearing of the spline shaft
and of the gear
Thick reinforcement
Solution not possible
Hydraulic plug couplings not correctly
connected
Check hydraulic plug couplings, connect
them properly
Feed motor faulty
Replace the feed motor
The chain blocks even at a low feed
force, and a main pressure over 100
bar cannot be reached
Drive motor is worn
Replace the motor housing,
Shaft sealing ring on the drive motor
defective
Plug couplings not correctly connected
Replace shaft sealing ring, then, connect
plug couplings properly
Chain oscillates extremely
Chain tension is to low
Check the chain for tension see page 31,
(Tightening chain)
No straight cut possible
Cutting sequence not observed, more
than 1/2 bar width feed per penetration
process
The bar must have a guide for cutting
see page 8, (Errors during corner
sawing)
Chassis deformed
Measure chassis, replace if it is defective
Hydraulic feed motor does not run
Page 42
CSF41_0401_e.fm
CSF41 Corner saw
Defect
Troubleshooting
Possible cause
Solution
Chain is jammed when cutting
Chain becomes jammedon the
reinforcement
Chain is jammed during last cut
Concrete block cut out is moving
Insert stable wooden or steel wedge into
cut to stop motion of the block
Wrong working order
Last cut should not be the bottom one
The chain cannot longer be tensioned
since the chain tensioner pathway
has come to the end
The diamond segment has worn on
one side in running direction (X) after
short sawing time
CSF41_0401_e.fm
The chain has stretched due to normal
wear
Immediately stop the main system, free
the chain, change the bar position
slightly, and continue sawing carefully
Take off the bar from the tension cam A
and tension with cam B see page 34,
(Dismantling the bar/chain)
Such a wear is normal.
Page 43
Transport, taking out of service, storing, disposal
12
CSF41 Corner saw
Transport, taking out of service, storing, disposal
12.1 Transport
The CSF41 corner saw is a high-tech
instrument. Protect it against transport
damage:
Don't cover the CSF41 corner saw with
pieces of equipment
Secure the corner saw to prevent it from
falling down
Always transport it in the original wooden
box
Storing bar and chain
After last use, wash chain and bar with
water, let chain run for 5 seconds without
water.
…and spray running chain using chain
spray.
Or even better: Remove the chain from the
bar and spray it with chain spray
Always store the chain and bar after
spraying them and ensure that they are
stored in a dry place
12.2 Taking out of service, storage
If you don't use the CSF41 corner saw for a
lengthy period of time, proceed as follows:
Blow out water
Store the machine in a dry place
Lightly oil bright parts
12.3 Disposal
The CSF41 corner saw consists of the
following materials:
- Aluminium casting
- Rolled aluminium products
- Steel
- Rubber
- Plastic
Make sure you know about the local
regulations for disposal in your country!
Page 44
CSF41_0401_e.fm
Ersatzteilliste
Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Eckensäge CSF41
Corner Saw CSF41
Scie pour angles CSF41
Sega angolare CSF41
Index / Indice 000
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Verwendung der Ersatzteilliste
Die Ersatzteilliste ist keine Montage- oder Demontageanleitung. Diese Ersatzteilliste dient ausschliesslich zum einfachen und schnellen Finden von
Ersatzteilen, die bei der untenstehenden Adresse bestellt werden können.
Sicherheitsvorschrift
Gefahr
Montieren oder demontieren von Baugruppen kann Risiken bergen, auf die in dieser Ersatzteilliste nicht hingewiesen wird.
Das Verwenden dieser Ersatzteilliste für Montage- oder Demontagezwecke ist strikte verboten. Für Montage- und Demontagearbeiten sind ausschliesslich die entsprechenden Beschreibungen in
der Betriebsanleitung zu befolgen.
Nichtbeachten dieser Vorschrift kann zu Verletzungen führen, die
im schlimmsten Fall auch den Tod zur Folge haben könnten.
Bestellungen
Information
Um Falschlieferungen zu vermeiden sollten vor der Versendung die Angaben in der Bestellung auf Richtigkeit und Vollständigkeit (siehe unter
Bestellangaben) überprüft werden.
Es ist auch darauf zu achten, dass die Lieferadresse vollständig angegeben ist.
Bestelladresse:
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Telefon 0041 1 952 18 18
Telefax 0041 1 952 18 00
e-mail: info@tyrolit.com
www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Ersatzteilliste
0.1
Bestellangaben
Bei Bestellungen von Ersatzteilen benötigen wir folgende Angaben:
• Maschinentyp gemäss Typenschild (z.B. CSF41 )
• Maschinennummer gemäss Typenschild (z.B. 20030000)
• Maschinenindex gemäss Typenschild (z.B. 000)
• Ersatzteilnummer gemäss Ersatzteilliste (z.B.10977902 )
Für Bestellungen, Fragen und Informationen wenden Sie sich bitte an die
zuständige Niederlassung.
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
How to use the spare parts list
The spare parts list is not intended as instructions for assembly or dismantling work. It is exclusively intended to help you to quickly and easily find
spare parts, which can then be ordered at the address below.
Safety regulations
Danger
The assembling or dismantling of modules can involve risks which
are not identified in this spare parts list.
The use of this spare parts list for assembly or dismantling purposes is strictly forbidden. For assembly or dismantling tasks it is essential to only follow the corresponding descriptions in the operating manual.
If this regulation is not heeded injuries may be incurred which in
the worst case can also be fatal.
Ordering
Information
To avoid incorrect deliveries you should check the order details for correctness and completeness (see under ordering details) prior shipment.
You should ensure that the delivery address is given in full.
Order address:
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Tel. 0041 1 952 18 18
Fax 0041 1 952 18 00
e-mail: info@tyrolit.com
www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Spare Parts List
0.1
Ordering details
When spare parts are ordered we need the following details:
• Machine type according to nameplate (e.g. CSF41)
• Machine number according to nameplate (e.g. 20030000)
• Machine index according to nameplate (e.g. 000)
• Spare part number according to the spare parts list (e.g. 10977902)
For orders, questions and information please contact your responsible
branch office.
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Utilisation de la liste des pièces
détachées
La liste des pièces détachées n'est pas une instruction de montage ou de
démontage. Cette liste sert exclusivement à trouver simplement et rapidement les pièces détachées, qui peuvent être commandées à l'adresse
mentionnée ci-dessous.
Prescription de sécurité
Danger
Le montage ou le démontage des modules peut présenter des risques dont il n'est pas fait mention dans cette liste des pièces
détachées.
Il est strictement interdit d'employer cette liste des pièces
détachées à des fins de montage ou de démontage. Pour les opérations de montage et de démontage, il faut exclusivement suivre les
descriptions correspondantes dans le mode d'emploi.
Le non-respect de la présente prescription peut conduire à des
blessures, pouvant même entraîner la mort.
Commandes
Information
Pour éviter des livraisons inappropriées, il est conseillé de vérifier avant
l'expédition l'exactitude et l'exhaustivité des indications fournies dans la
commande (voir Données de commande).
Il faut aussi veiller à bien indiquer l'adresse de livraison en entier.
Adresse de commande :
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Suisse
Téléphone 0041 1 952 18 18
Télécopie 0041 1 952 18 00
e-mail: info@tyrolit.com
www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Liste des pièces détachées
0.1
Données de commande
Lors de la commande de pièces détachées, nous avons besoin des données suivantes :
• Type de machine selon la plaque signalétique
(p.ex. CSF41)
• Numéro de machine selon la plaque signalétique
(p.ex. 20030000)
• Indice de machine selon la plaque signalétique
(p.ex. 000)
• Numéro de pièce détachée selon la liste des pièces détachées
(p.ex. 10977902)
Pour les commandes, questions et informations, vous êtes prié de vous
adresser à la filiale compétente.
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
Uso della lista delle parti di ricambio
La lista delle parti di ricambio non è un manuale d'istruzioni per montaggio
o smontaggio. Questa lista delle parti di ricambio serve esclusivamente per
trovare in modo semplice e rapido parti di ricambio che possono essere ordinate all'indirizzo riportato qui sotto.
Norme di sicurezza
Pericolo
Il montaggio o lo smontaggio di componenti della macchina può
comportare pericoli che non sono indicati in questa lista delle parti
di ricambio.
E' assolutamente vietato servirsi di questa lista delle parti di ricambio per scopo di montaggio o di smontaggio. Per operazioni di
montaggio o smontaggio occorre seguire esclusivamente le relative istruzioni nel manuale per l'uso della macchina.
La mancata osservanza di queste norme può comportare lesioni, e
nel caso peggiore anche la morte.
Ordinazioni
Informazione
Per evitare forniture incorrette, occorre verificare prima dell'invio dell'ordinazione se i dati indicati in essa sono corretti e completi (vedere la lista
dei dati per l'ordinazione).
Occorre verificare anche se l'indirizzo per la consegna è esatto e completo.
Indirizzo per ordinazioni:
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Svizzera
Tel. 0041 1 952 18 18
Fax 0041 1 952 18 00
e-mail: info@tyrolit.com
www.hydrostress.com
10978066 de / 16.1.04
Ersatzteilliste / Spare Parts List / Liste des pièces détachées / Lista delle parti di ricambio
0
Lista delle parti di ricambio
0.1
Dati per l'ordinazione
Per ordinazioni di parti di ricambio ci occorrono i dati seguenti:
• Tipo di macchina indicato sulla targhetta della macchina
(per es. CSF41)
• Numero della macchina indicato sulla targhetta della macchina
(per es. 20030000)
• Indice della macchina indicato sulla targhetta della macchina
(per es. 000)
• Numero della parte di ricambio secondo la lista di parti di ricambio
(per es.10977902)
Per ordinazioni, domande o richieste d'informazioni Vi preghiamo di rivolgerVi all'agenzia competente.
10978066 de / 16.1.04
CSF41 / 000
-1
-2
Daimond Products#
CSF41 / 000
99MS-60137-09
10978010
Baugruppe.
Mat. Nr.
0000-60092-19
0000-60137-08
0000-60137-14
0000-60137-16
0000-60137-18
977588
10977135
960908
960955
960957
n/a
n/a
3401191
3402128
3400791
Bush 1
Schwertträger CSF40 USA
Support for motor
Drive shaft
Drive wheel ICS-chain
0000-60137-38
0000-60137-39
0000-60137-45
0000-60137-46
0000-60137-47
960974
960975
960980
960987
960988
3401018
n/a
n/a
Bolt to chain bar
Drehbüchse
B6 plate ES
0000-60137-62
0000-60137-63
0000-60137-64
0000-60137-65
0000-60137-66
961964
961965
961966
961967
961988
3401148
n/a
3401149
3401006
n/a
0000-60137-92
0000-60149-02
01G7-06005-00
01I1-05012-00
01I1-06020-00
962980
10977183
960776
971689
971709
n/a
3401017
3401016
3401858
2900554
Griff zu Kettenschutz
Chain bar plate
Slotted set screw M6 x 5
Allen head screw M5 x 12
Allen head screw M6 x 20
2
1
2
2
2
01I1-06040-00
01I4-08020-21
01I4-08045-21
01M1-05000-00
01M5-12000-00
971715
971826
979296
971845
971866
3400087
2900611
3401007
n/a
3400055
Allen head screw M6 x 40
Countersunk head screw M8 x 20
Countersunk head screw M8 x 45
Hexagonal nut M5 x 0,8d
Hexagonal nut M12
9
1
2
2
2
01S1-12045-00
01S1-12110-00
01U6-12030-60
02S2-04717-50
02S6-02011-50
971918
971928
979361
972013
979388
n/a
n/a
3400919
3400514
3400915
Hexagonal screw M12 x 45
Hexagonal screw M12 x 110
Washer M12 Dm13/30x6
Seeger cirglip-ring arbor Dm 47
Circlip arbre 20V
1
1
1
1
1
English
3401004
3401005
Guard
Chain guard
Wear Plate
Shaft
Gear
Rubber Guard
Gear housing
Stk.
1
1
1
1
2
1
1
1
1
1
2
4
1
CSF41 / 000
-3
-4
99MS-60137-09
10978010
Baugruppe.
Mat. Nr.
02W1-00505-12
04G1-01214-15
04R3-06204-00
05L1-00055-50
05O1-00160-25
964636
962501
972151
961974
972227
3401154
3401150
3400038
3400837
3400271
Key 5x5x12
Bearing Bushing
Ball bearing
V-seal
O-ring
2
3
1
1
2
05O1-00670-25
05S1-00180-78B
969324
972313
3401865
3400249
O-ring
Shaft seal
1
1
Diamond Products #
English
6063039-(12" Bar) 6060261-(16" Bar) 6060260-(20" Bar) 6063038-(24" Bar)
stk.
CSF41 / 000
CSF41 / 000
-5
-6
99MS-60137-09
10978010
Zeichn. Nr.
Mat. Nr.
0000-60092-18
0000-60137-37
0000-60137-46
0000-60137-69
0000-60137-73
978541
960973
960987
962198
984074
n/a
3401013
3401004
n/a
3401015
0000-60137-74
0002-54457-02
0004-54373-01
01G7-06005-00
01I1-08025-00
984073
975924
975934
960776
979284
3401014
3402010
n/a
3401016
3400606
Counter Nut
Name Plate
thr.-Reduction 3/4-1/2
Set screw M6 x 5
Allen head screw M8 x 25
1
1
1
2
4
01U1-12020-50
02L2-00040-06
02Z1-06020-00
07D2-ARPEE-150
07D9-00DBV-90
979354
979374
979410
972523
972541
n/a
n/a
3401153
3400946
3400947
Washer M12
Grooved pin 4 x 6
Straight pin 6 m6 x 20
Pressure control valve
Pressure Valve Cap
1
4
4
1
2
07S1-00801-12
07S1-00801-34
07S1-00802-34
07S1-00802-12
07S2-07013-14
975968
975969
975971
975970
972789
3400646
3401022
3401023
3400645
3400257
Coupling 1/2" FD
Coupling 3/4" FD
Nipple 3/4" FD
Nipple 1/2" FD
Water Nipple
1
1
1
1
07T1-35FRC-LAN
08D1-80301-14
08O1-00100-15
08S1-57101-10
962477
972860
972930
972963
3400945
3400637
3402133
3401003
Flow Control valve
Seal ring G 1/4
Water Tube
Water fitting
1
1
1
2
Diamond Products #
Shaft
Chain Adj. Slide
RubberGuard
Fitting ¾" x ½"
Chain Tension Bolt
1
1
2
1
CSF41 / 000
CSF41 / 000
-7
-8
CSF41 / 000
99MS-60137-20
962415
Zeichn. Nr.
Mat. Nr.
0000-60134-31
0000-60137-27
0000-60137-32
0000-60137-33
0000-60137-34
965857
960964
960968
960969
960970
n/a
n/a
n/a
3400229
3400914
Track CSF41
Griffbolzen
Griffhalter
PrismaLever
LeverShaft
1
2
2
2
2
0000-60137-35
0000-60137-43
0000-60137-44
0000-60137-48
0000-60137-52
960971
960978
960979
960981
960984
3400916
3400253
n/a
3402153
3401082
Handle Lever
Upper Cross Member
Hauptträger
Lock Nut
Carriage Adjuster
2
1
2
2
2
0000-60137-53
0000-60137-54
0000-60137-55
0000-60137-56
0000-60137-57
960985
960986
960996
960999
961704
3402149
3402148
3400253
n/a
n/a
Tension Bar
Traverse
Lower Cross Member
Plattenverbindung
Bearing cover
1
1
1
1
1
0000-60137-68
0000-60138-29
0002-51974-01
0002-54457-02
01I1-06008-00
962196
10978018
971203
975924
971702
n/a
3400917
3400617
3402010
3400204
Prismahebel
Handles
Bronze prism
Name Plate
Allen head screw
2
2
4
1
2
01I1-06020-00
01I1-06045-00
01I1-08035-00
01I1-08045-00
01I1-08055-00
01I1-12020-00
971709
971716
971740
971744
971746
971776
2900554
3400921
3402019
n/a
n/a
3402144
Allen head screw
Allen head screw
Allen head screw
Allen head screw
Allen head screw
Allen head screw
2
2
2
2
2
2
01I1-12025-00
01I2-06016-00
01M1-12000-00
01M7-08010-50
971777
971809
971849
979312
3402145
3400709
3402015
n/a
Allen head screw
Allen head screw
Hex nut
Cap screw
4
8
4
1
Diamond Products #
English
CSF41 / 000
-9
-10
99MS-60137-20
962415
Zeichn. Nr.
Mat. Nr.
01M7-12000-50
01S1-08080-00
01S1-12040-00
01S1-12050-00
01S1-12065-00
01S1-12090-00
971868
971904
979337
971919
971921
971925
n/a
n/a
3402151
3402146
3400168
3400918
Cap screw
Hexagonal screw
Hexagonal screw
Hexagonal screw
Hexagonal screw
Hexagonal screw
2
1
4
4
2
2
01U1-06018-00
01U2-08024-00
01U6-12030-60
02L2-00040-08
02Z2-04012-06
02Z1-06020-00
979351
979357
979361
971986
972053
979410
n/a
n/a
3400919
n/a
n/a
3401153
Washer
Washer
Washer
Grooved pin
Straight pin
Straight pin
2
2
2
4
1
2
03E2-16065-16
03T1-02512-07
06S2-04001-01
18K1-KETTS-00
XXKL-00000-122
962308
979458
972461
975061
962827
n/a
3402147
n/a
3400223
n/a
Federhohlstab
Disk spring
Grease nipple
Chain spray
Sticker CSF41
2
2
2
1
1
Diamond Products #
EnglishStk.
CSF41 / 000
CSF41 / 000
-11
-12
99MS-60137-20
962415
Zeichn. Nr.
Mat. Nr.
0000-60134-29
0000-60137-13
0000-60137-22
0000-60137-23
0000-60137-24
965855
960869
960960
960961
960962
0000-60137-25
0000-60137-51
0000-60137-67
01I1-08035-00
01I1-08070-00
01I4-05012-21
960963
960983
962197
971740
971751
971819
n/a
3402150
n/a
3402019
n/a
n/a
Brake sleeve
Track Clamp
Fussverbinder
Allen head screw
Allen head screw
Countersunk head screw
1
1
1
1
1
1
01S1-12040-00
01S1-12050-00
01U6-12030-60
02W1-00303-12
979337
971919
979361
962312
3402151
3402146
3400919
n/a
Hexagonal screw
Hexagonal screw
Washer
Shaft key
4
4
2
1
02W1-00505-16
03T1-02814-08
04B1-06000-00
04B1-08000-00
04O1-01010-00
974837
961139
979462
972117
961137
n/a
n/a
3400854
3400751
n/a
Shaft key
Disk spring
Ball dia 6mm
Ball dia 8mm
Needle bush
1
4
17
4
1
05O1-00100-25
05O1-00380-20
972219
964744
3400164
n/a
Diamond Products #
English
n/a
n/a
n/a
n/a
n/a
Cover
Pinion 8 teeth
Feed housing
Coupling of pinion
Coupling of motor
O-ring
O-Ring
stk.
1
1
1
1
1
1
1
CSF41 / 000
CSF41 / 000
-13
-14
99MS-60137-80
962568
Zeichn. Nr.
Mat. Nr.
0001-54310-02
0002-54374-01
0004-54046-01
01I1-06020-11
01I2-05012-00
971180
976402
971616
971710
971804
3400255
3400634
3400652
3400708
n/a
Gasket
Motor plate
E-nipple 3/8 NPT
Allen head screw
Allen head screw
1
1
2
4
4
07M5-00006-32
07S1-00371-38
07S1-00372-38
976442
979703
979707
n/a
3401031
3401032
Feed motor
Coupling 3/8
Nipple 3/8"
1
1
1
Diamond Products #
English
stk.
CSF41 / 000
CSF41 / 000
-15
-16
CSF41 / 000
99MK-60134-85
962671
Zeichn. Nr.
Mat. Nr.
99MK-60134-40
0000-60069-01
0000-60092-16
0000-60092-17
0000-60092-22
0000-60092-37
0000-60106-01
0000-60106-02
0000-60106-04
960777
977335
977491
978540
977492
977591
968695
968696
968698
0000-60106-05
0000-60106-06
0000-60134-28
0001-54359-07
0001-54359-08
0001-54359-09
0001-54359-11
01I1-06030-00
01U1-12020-50
01U2-01424-25
968699
968700
965854
978968
978969
961420
961421
971713
979354
969122
3401276
n/a
n/a
n/a
n/a
3401277
3400085
n/a
3401292
01X1-08016-00
02S1-01510-50
02V1-12015-00
02Z1-05024-00
03R1-05028-00
03T1-02512-07
04C2-01520-14
04O2-04902-00
04O4-01012-00
04R3-06002-00
971981
971992
962848
979408
962722
979458
977525
977501
968701
972146
n/a
n/a
n/a
n/a
3401279
3402147
3401280
3401106
3401294
3400146
06S2-04001-01
06S2-04010-01
972461
972462
n/a
3400366
Support CSH41
Diamond Products #
Englishstk.
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
Adapter complete
Clamping screw
Bush l
Bush II
Excentric shaft III
Ring
Support B6
Gear housing
Gear wheel
n/a
1
2
1
1
1
1
1
1
1
Crankshaft
Key
Driven shaft
Tensioning screw
Counternut
Tensioning screw
Sliding block
Allen head screw
Washer
Washer
Thread-tack
Circlip arbre
Locking screw
Straight pin
Roll pin
Disk spring
Ring
Needle bearing
Needle bearing
Ball bearing
Grease nipple
Lubricating nipple
1
1
2
2
2
4
2
1
1
1
1
1
2
2
2
2
2
1
1
2
1
CSF41 / 000
-17
-18
99MK-60080-19
961713
Zeichn. Nr.
Mat. Nr.
0000-60056-07
0000-60056-18
0000-60056-19
0000-60056-35
01I1-06050-00
977987
977990
977991
978000
971718
n/a
n/a
n/a
3401273
2900493
02Z1-05024-00
04B1-03500-00
979408
972112
n/a
3400162
Diamond Products #
English
Gear housing
Bevel gear 20 teeth
Bevel gear 16 teeth
Bearing ring
Allen head screw
Straight pin
Ball
stk.
1
1
1
2
2
1
58
CSF41 / 000
CSF41 / 000
-19
-20
99MS-60137-90
961986
Zeichn. Nr.
Mat. Nr.
Diamond products #
English
Stk.
0001-52118-01
0001-52118-02
0001-52118-03
0001-54310-02
0002-54374-01
970494
974564
970495
971180
976402
n/a
n/a
n/a
3400255
3400634
Banjo bolt BC/BL-S
Venturi tube
Valve
Gasket
Motor plate
1
1
1
1
01I1-06020-11
01I2-05012-00
03D1-11215-00
04B1-06350-00
05O1-00120-25
971710
971804
972080
972115
972223
3400708
n/a
3401135
3401136
3401137
Allen head screw
Allen head screw
Pressure spring
.Ball
O-Ring
2
2
07M5-00006-12
07S1-00371-38
07S1-00372-38
08D1-80321-38
08V1-89331-18
14D4-90193-38
961985
979703
979707
972861
972978
973686
n/a
3401031
3401032
3401138
3401139
3401911
Hydraulic motor
Coupling 3/8"
Nipple 3/8"
Sealing ring 3/8“
Locking Cap
Fitting 3/8"
1
1
1
5
1
2
4
4
CSF41 / 000
Intentionally Blank
Intentionally Blank
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects
in workmanship or materials for a period of one (1) year from the date of
shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to
replacement or repair of defective parts at Diamond Products’ Elyria, Ohio
factory, or at a point designated by it, of such parts as shall appear to us upon
inspection at such parts, to have been defective in material or workmanship,
with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or
incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions,
etc., are excluded from this Warranty and are subject to the prime
manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY
DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.