OrPT Gasboy`s Payment Terminal INSTALLATION, SETUP AND

No. MDE-4819
Revision A2
OrPT Gasboy’s Payment Terminal
INSTALLATION, SETUP AND OPERATION
MANUAL FOR HOME-BASE STATIONS
This document is based on Orpak’s Payment Terminal (OrPT) installation manual for
For home base stations P/N 817422510
SAFETY CONSIDERATIONS
Read all warning notes and instructions carefully. They are included to help you installing the Product safely
in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions
could result in serious injury or property damage. It is the installer responsibility to install, operate and
maintain the equipment according to the instructions given in this manual, and to conform to all applicable
codes, regulations and safety measures. Failure to do so could void all warranties associated with this
equipment.
Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure
that actual installation is performed by experienced personnel, licensed to perform work in fuel station and at
a flammable environment, according to the local regulations and relevant standards.
WARNING - EXPLOSION HAZARD
Use separate conduit for the intrinsically safe. Do not run any other wires or cables through this conduit,
because this could create an explosion hazard.
Use standard test equipment only in the non- hazardous area of the fuel station, and approved test equipment
for the hazardous areas.
In the installation and maintenance of the Product, comply with all applicable requirements of the National
Fire Protection Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A “Automotive
and Marine Service Station Code”, NFPA-70 “National Electric Code”, federal, state and local codes and any
other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping and other metal work
operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury,
property loss and damage to you and other persons.
CAUTION - SHOCK HAZARD
Dangerous AC voltages that could cause death or serious personal injury are used to power the Product.
Always disconnect power before starting any work. The Product has more than one power supply connection
points. Disconnect all power before servicing.
WARNING – PASSING VEHICLES
When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the
work area to protect yourself and other persons. Use safety cones or other signaling devices.
WARNING
Components substitutions could impair intrinsic safety.
Attaching unauthorized components or equipment will void your warranties.
CAUTION
Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all
warranties related to this equipment.
PROPRIETY NOTICE
This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS
Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK
SYSTEMS. The information in this document is current as of the date of its publication, but is subject to
change without notice.
DISCLAIMER
This document is provided for reference only. Although every effort has been made to ensure correctness,
ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.
This document is the property of:
ORPAK SYSTEMS Ltd.
ISRAEL
TABLE OF CONTENTS
Paragraph
Page
SECTION 1
1-1.
1-2.
1-3.
1-3.1.
1-3.2.
1-4.
1-5.
1-6.
GENERAL DESCRIPTION 1
INTRODUCTION .............................................................................................................. 1
SYSTEM OVERVIEW ...................................................................................................... 1
OrPT OVERVIEW ............................................................................................................. 1
Features .......................................................................................................................... 3
Part Numbers.................................................................................................................. 3
MANUAL STRUCTURE .................................................................................................. 4
USING THIS MANUAL.................................................................................................... 5
REFERENCES ................................................................................................................... 6
SECTION 2
OrPT PANEL DESCRIPTION 7
2-1. GENERAL.......................................................................................................................... 7
2-2. MAIN COMPONENTS...................................................................................................... 7
2-3. METHODS OF FUELING AUTHORIZATION............................................................... 8
2-4. OrPT CONNECTIVITY OPTIONS................................................................................... 9
2-4.1.
RS-485 Connectivity...................................................................................................... 9
2-4.2.
Ethernet Connectivity .................................................................................................... 9
2-5. CONNECTORS.................................................................................................................. 12
2-5.1.
Connectors Pin-Out Description .................................................................................... 13
2-5.2.
Voltage Protection.......................................................................................................... 14
2-6. INDICATORS .................................................................................................................... 14
2-7. HOUSING .......................................................................................................................... 15
2-7.1.
General ........................................................................................................................... 15
2-7.2.
Dimensions .................................................................................................................... 15
2-8. SPECIFICATIONS............................................................................................................. 16
2-9. COMMUNICATION STANDARDS ................................................................................ 16
2-10. OrPT PANEL INSTALLATION IN GASBOY'S PEDESTALS....................................... 17
2-10.1. Precautions and Safety Notes......................................................................................... 17
2-10.2. Installation Requirements .............................................................................................. 18
2-10.3. Installation Kit ............................................................................................................... 18
2-10.4. Installation Procedure .................................................................................................... 18
2-10.5. Post-Installation Checks................................................................................................. 22
OrPT Manual
i
TABLE OF CONTENTS
Paragraph
Page
SECTION 3
3-1.
3-2.
3-3.
3-4.
3-4.1.
3-4.2.
3-4.3.
3-4.4.
3-5.
3-6.
3-7.
3-7.1.
3-8.
3-8.1.
SETUP PREPARATIONS 23
GENERAL.......................................................................................................................... 23
SETUP SEQUENCE .......................................................................................................... 23
SETUP PLANNING........................................................................................................... 23
PRELIMINARY PROCEDURES ...................................................................................... 24
General ........................................................................................................................... 24
Required Equipment....................................................................................................... 24
Device Requirement....................................................................................................... 25
Preliminary Setup Procedures ........................................................................................ 25
CONFIGURING THE LAPTOP’S NETWORK PROPERTIES ....................................... 25
LOGIN ................................................................................................................................ 28
ORPT WEB SITE ............................................................................................................... 29
OrPT Web Site Description............................................................................................ 30
NAVIGATING TROUGH THE FORTCOM SETUP WINDOW..................................... 32
OrPT Setup Elements ..................................................................................................... 32
SECTION 4
COMPREHENSIVE OrPT SETUP 33
4-1. OrPT SETUP PROCEDURES ........................................................................................... 33
4-1.1.
Setting FORTcom .......................................................................................................... 33
4-1.2.
Setting the Ethernet ........................................................................................................ 36
4-1.3.
Setting the System Parameters ....................................................................................... 37
4-1.4.
Saving the OrPT Setup................................................................................................... 42
4-2. MONITORING DEVICE ACTIVITY ............................................................................... 46
4-3. UPLOADING DEVICE SOFTWARE ............................................................................... 48
SECTION 5
OrPT OPERATING INSTRUCTIONS 53
5-1. GENERAL.......................................................................................................................... 53
5-2. ORPT PANEL - FUNCTIONAL CAPABILITIES............................................................ 53
5-2.1.
General ........................................................................................................................... 53
5-2.2.
OrPT Function Keys....................................................................................................... 54
5-3. ORPT START-UP PROCEDURES ................................................................................... 55
5-3.1.
General ........................................................................................................................... 55
5-3.2.
OrPT at Start-Up ............................................................................................................ 55
5-3.3.
OrPT Address Definition ............................................................................................... 56
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TABLE OF CONTENTS
Paragraph
Page
5-3.4.
OrPT Functional Screen - Example ............................................................................... 57
5-4. OrPT ACTIVITIES (TYPICAL EXAMPLE) .................................................................... 58
5-4.1.
General ........................................................................................................................... 58
5-4.2.
Activities Launch ........................................................................................................... 58
5-4.3.
Activities ........................................................................................................................ 58
5-4.3.1.
Transaction Scenario ................................................................................................. 59
5-4.3.2.
Management Activities ............................................................................................. 60
SECTION 6
6-1.
6-2.
6-2.1.
6-2.2.
6-2.3.
6-3.
6-3.1.
6-4.
6-4.1.
6-4.2.
6-4.3.
TROUBLESHOOTING AND MAINTENANCE 61
GENERAL.......................................................................................................................... 61
DIAGNOSTICS MESSAGES............................................................................................ 61
General ........................................................................................................................... 61
Error Operational Messages........................................................................................... 61
Module and Associated Modules Status Messages ....................................................... 63
MONITORING................................................................................................................... 64
General ........................................................................................................................... 64
CLEANING........................................................................................................................ 65
General ........................................................................................................................... 65
Cleaning ......................................................................................................................... 65
Magnetic Card Reader – Cleaning Instructions ............................................................. 65
SECTION 7
OrPT Manual
GLOSSARY 67
iii
LIST OF ILLUSTRATIONS
Figure
Page
FIGURE 1-1. ORPT IN ORPAK ISLANDER PLUS PEDESTAL – GENERAL VIEW ............ 2
FIGURE 2-1. ORPT FRONT PANEL COMPONENTS .............................................................. 7
FIGURE 2-2. ORPT INTERFACES INSIDE THE ISLANDER PLUS....................................... 10
FIGURE 2-3. GENERAL ETHERNET COMMUNICATION CONFIGURATION FOR ORPT
(WHEN NOT PART OF GASBOY PEDESTAL)......................................................................... 10
FIGURE 2-4. ORPT INSIDE ISLANDER PLUS PEDESTAL (INSIDE VIEW)........................ 11
FIGURE 2-5. ORPT CONNECTORS PANEL (FOR WIRED CONNECTIVITY) .................... 12
FIGURE 2-6. ORPT DIMENSIONS............................................................................................. 15
FIGURE 2-7. ORPT IN RECTANGULAR CAVITY .................................................................. 19
FIGURE 2-8. ORPT POSITIONING ON PEDESTAL PANEL ................................................... 20
FIGURE 2-9. FINAL ORPT INSTALLATION............................................................................. 20
FIGURE 2-10. HID CONNECTOR LOCATION ON ORPT........................................................ 21
FIGURE 2-11. HID UNIT AND CONNECTOR........................................................................... 21
FIGURE 3-1. ETHERNET LINK FOR SETUP ........................................................................... 24
FIGURE 3-2. LAN PROPERTIES................................................................................................ 26
FIGURE 3-3. TCP/IP PROPERTIES ............................................................................................ 27
FIGURE 3-4. ENTERING THE UNIT’S WEB SITE .................................................................. 28
FIGURE 3-5. ORPT WEB SITE WINDOW................................................................................. 29
FIGURE 3-6. ORPT WEB SITE WINDOW – MAIN AREAS AND COMPONENTS .............. 31
FIGURE 3-7. ORPT SETUP WINDOW....................................................................................... 32
FIGURE 4-1. ORPT SETUP WINDOW....................................................................................... 34
FIGURE 4-2. ETHERNET SETUP WINDOW ............................................................................ 36
FIGURE 4-3. SYSTEM PARAMETERS WINDOW................................................................... 38
FIGURE 4-4. SERVICE PARAMETERS WINDOW.................................................................. 41
FIGURE 4-5. SAVE SETUP WINDOW – STEP 1 ...................................................................... 43
FIGURE 4-6. SAVE SETUP WINDOW – STEP 2 ...................................................................... 44
FIGURE 4-7. SAVE SETUP WINDOW – STEP 3 ...................................................................... 45
FIGURE 4-8. MONITORING DEVICE ACTIVITY ................................................................... 47
FIGURE 4-9. SAVING THE DEVICE LOG INTO A FILE ........................................................ 48
FIGURE 4-10. SECURITY SETTINGS ....................................................................................... 49
FIGURE 4-11. UPLOAD DEVICE SOFTWARE ........................................................................ 50
FIGURE 4-12. ACTIVE X WARNING – CLICK YES TO PROCEED...................................... 50
FIGURE 4-13. RESTART SYSTEM MESSAGE ........................................................................ 51
FIGURE 5-1. ORPT FRONT PANEL – FUNCTION KEYS....................................................... 54
FIGURE 5-2. ORPT START-UP SCREEN .................................................................................. 56
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OrPT Manual
LIST OF ILLUSTRATIONS
Figure
Page
FIGURE 5-3. PASSWORD SCREEN .......................................................................................... 56
FIGURE 5-4. RS-485 ADDRESS INPUT SCREEN.................................................................... 57
FIGURE 5-5. FUEL LIMIT INPUT SCREEN .............................................................................. 57
FIGURE 6-1. WRONG PUMP MESSAGE.................................................................................. 62
FIGURE 6-2. WRONG CREDIT CARD MESSAGE .................................................................. 62
FIGURE 6-3. NO COMMUNICATION MESSAGE ................................................................... 63
FIGURE 6-4. NO PAPER IN PRINTER MESSAGE................................................................... 63
FIGURE 6-5. PUMP FAIL MESSAGE........................................................................................ 63
LIST OF TABLES
Table
TABLE 2-1.
TABLE 2-2.
TABLE 2-3.
TABLE 2-4.
TABLE 2-5.
TABLE 3-1.
TABLE 3-2.
TABLE 5-1.
TABLE 5-2.
OrPT Manual
Page
ORPT FRONT PANEL MAIN COMPONENTS .................................................... 8
J2 - POWER & RS-485 CONNECTOR .................................................................. 13
J3 – LAN CONNECTOR......................................................................................... 13
J20 – RS-232 CONNECTOR (HALF-DUPLEX, RX, TX)..................................... 14
ORPT INSTALLATION KIT .................................................................................. 18
TCP/IP PROPERTIES ............................................................................................. 27
ORPT WEB SITE DATA FIELDS.......................................................................... 30
ORPT FRONT PANEL – FUNCTION KEYS ........................................................ 55
ORPT MAIN ACTIVITIES LAUNCH ................................................................... 58
v
0
SECTION 1
GENERAL DESCRIPTION
1-1.
INTRODUCTION
This manual provides a general and detailed description of the Gasboy's outdoor Payment Terminal
(hereafter referred to as OrPT) as part of Gasboy's home-base solutions (Islander PLUS, ICR PLUS,
etc.). The OrPT consists of an integrated component in the Gasboy pedestal and is usually supplied
with the unit already installed in the pedestal (see Figure 1-1).
Its ergonomic design, as well as its user-friendly operating program, enables fast and accurate
service for the customer in the gas station.
This manual includes an overview of the Payment Terminal, a functional description of the device
and its main components, its operating and setup instructions, and provides installation and
maintenance instructions for the device.
This manual is aimed for home-base customers using any of the Gasboy pedestal solutions that
include the Payment Terminal, i.e. gas station managers, system technicians and any other
authorized person.
1-2.
SYSTEM OVERVIEW
The OrPT is connected to OrCU / SiteOmat, Gasboy's station controller for home-base stations.
The station controller (sometimes referred as FCC – Forecourt Controller) manages the
Payment Terminal and controls the transaction / fueling authorization process.
1-3.
OrPT OVERVIEW
The OrPT (see Figure 1-1) represents a new generation of terminals designed to address new
applications at the forecourt. This versatile payment terminal provides several services besides its
core function of payment and fueling authorization.
The OrPT is encased in a sealed housing designed to sustain the harsh environment of a gas station.
Its modular design enables adding features as requested, and can be upgraded as new capabilities
are developed.
OrPT Manual
1
Figure 1-1. OrPT in Orpak Islander PLUS Pedestal – General View
To perform as a payment terminal, the Payment Terminal is equipped with a graphic LCD and
Keyboard on its front panel. A magnetic card reader and contactless MiFare card reader are
also included. These payment means enable the Payment Terminal to accept all common
fueling authorization methods in home-base stations such as fueling cards, contact-less tags and
others.
Beside the card / tag readers, the front panel includes functional keys and a display panel. The
context sensitive keys and the messages on the panel enable the user interaction with the
module, and navigation between applications.
The Payment Terminal interfaces with the Station Controller on two types of communication:
2
OrPT Manual
•
RS-485
•
TCP/IP over Ethernet
The OrPT is designed for fast and easy installation. Its compact size enables easy and fast
installation in the pedestal (Islander Plus, ICR Plus, etc.).
1-3.1. Features
The main features of the OrPT are listed below.
Front Panel
Contactless Tag Reader (ISO-14443)
Swipe Magnetic Card Reader
64*240 Graphical LCD panel with backlight
16 Keys Keyboard
Green & Red LED Indicators
Communication
RS-485 Communication Link (Orpak Protocol)
Ethernet Communication Link (TCP/IP)
RS-232 Port
Built-in Web Server for Remote Setup and Maintenance from any
PC with Browser
1-3.2. Part Numbers
The Payment Terminal P/N for home base configurations is: M09680B038.
OrPT Manual
3
1-4.
MANUAL STRUCTURE
This manual comprises of the following sections:
Section 1: General Description
This section provides a general overview of the Outdoor Payment Terminal (OrPT).
Section 2: OrPT Panel Description
This section provides a detailed description of the OrPT, its capabilities, configurations and
connectivity. This section also provides installation instructions of the OrPT Panel in the OrPT
box.
Section 3: Setup Preparations
This section includes the preparations needed to enter the setup of the OrPT: unit setup sequence,
preliminary setup procedures and configuring the LAN card in the laptop/PC for working with the
station network
Section 4: Comprehensive OrPT Setup
This section includes the comprehensive OrPT setup procedure, detailing operations such as setting
the Ethernet, setting system parameters, saving OrPT setup, monitoring device activity and
uploading device software
Section 5: OrPT Operating Instructions
This section provides a general description of the modes of operation of the OrPT: Launch, login
and implementation of the applications.
Section 6: Troubleshooting and Maintenance
This section provides the instructions for the troubleshooting and maintenance of the OrPT box in
the Forecourt.
Section 7: Glossary
This section includes a glossary of terms used for the OrPT description.
4
OrPT Manual
1-5.
USING THIS MANUAL
This manual includes comments planted along the text, in order to draw the reader’s attention to
important issues. The comments are accompanied by symbols for ease of reference. The following
comment types are used:
WARNING
An operating procedure, practice or similar, if not
correctly followed, could result in injury or loss of
life.
CAUTION
An operating procedure, practice, or similar, if not
strictly observed, could result in damage to, or
destruction of equipment.
TIP
A useful guidance, whose purpose is to use the
system more effectively
N O TE
A relevant comment, which is important to
emphasize.
INSIGHT
Theoretical or functional information regarding the
system, which has to do with the discussed issue.
OrPT Manual
5
1-6.
REFERENCES
For additional and complementary information regarding the Gasboy’s home-base solutions, please
refer to the following manual:
™ Islander Plus Installation Manual, Document No. MDE - 4811.
6
OrPT Manual
0
SECTION 2
OrPT PANEL DESCRIPTION
2-1.
GENERAL
This section provides information on the functional modes of the OrPT, its different models and
technical characteristics, as well as installation instruction for mounting the OrPT panel inside the
Orpak pedestal.
2-2.
MAIN COMPONENTS
The OrPT panel includes card / tag readers, a graphical LCD panel for data and message display, a
rugged keyboard, two LED indicators and a buzzer.
The rear panel includes connectors for communication and power supply. A grounding connection
is located at the rear panel.
The front panel components are shown in Figure 2-1 and listed in Table 2-1.
Figure 2-1. OrPT Front Panel Components
OrPT Manual
7
Table 2-1. OrPT Front Panel Main Components
No.
Item
Description
Functional Description
1
Display
Graphical LCD Panel 64*240
pixels
Display messages (4 x 20)
2
LED
Red light indicator
Indicates errors or problem during
operation
3
Contactless
Reader
Contactless card / tag reader
Reads MiFare and other contactless cards /
tags as well as attendant authorizer tag
4
LED
Green light indicator
Indicates positive reading of the tag/card
5
Keyboard
16, rugged, metal keys in a
self-enclosed panel
See paragraph 5-2 for a functional
description.
6
Magnetic Card
Reader
Magnetic Card Reader: Track 1,
2 and 3
Enable accepting magnetic cards (fuel
cards, credit cards) as a means of payment
2-3.
METHODS OF FUELING AUTHORIZATION
The OrPT can accept several means of transaction authorization methods:
z
Magnetic cards: Transaction is registered after refueling.
z
Mifare tag: A tag that stores a personal identification number for each tag. This tag is
intended for clients with a local account.
8
OrPT Manual
2-4.
OrPT CONNECTIVITY OPTIONS
The available connectivity options for the OrPT are described below.
2-4.1. RS-485 Connectivity
RS-485 is usually not used when OrPT is installed inside the Orpak home-base pedestals like
Islander Plus and ICR Plus.
The OrPT is assigned, as any other device, a unique address on the link. The Site Controller polls
each device in a sequential order for data and status record.
The Station Controller transmits the associated applications to the OrPT over the RS-485 link. This
results in relatively high data traffic. Consequently, it is not recommended to connect more than
two OrPT modules on the link.
Allocation of an RS-485 address to the OrPT is performed during setup at the power-up stage (for
specific instructions, please refer to Sections 3 & 4).
N O TE
When using RS-485 communication it is
recommended splitting it into several RS-485 links,
with a single OrPT per link.
N O TE
The advanced tools for remote setup and
maintenance are not available for the RS-485 Link.
These tools require TCP/IP link.
2-4.2. Ethernet Connectivity
The OrPT includes an Ethernet port that provides link to standard TCP/IP over Ethernet. The
OrPT, as any other module, is assigned with a unique IP address in the network. By using Web
technology, the OrPT enables setup, monitoring and maintenance either locally by any PC with a
browser, or remotely. In addition, the Ethernet link enables a large number of OrPTs linked to the
Station Controller just as Ethernet enables the link to the Web (see Figure 2-3).
The Ethernet connection wiring requires shielded CAT-5 cabling. Off-the-shelf Ethernet Hubs (or
Switches) are required for the LAN configuration and splitting the transmission with the other
devices in the Forecourt.
OrPT Manual
9
Figure 2-2. OrPT Interfaces inside the Islander Plus
Figure 2-3. General Ethernet Communication Configuration for OrPT (when not Part of
Gasboy Pedestal)
10
OrPT Manual
Figure 2-4 provides an inside view of the OrPT inside an Islander Plus Pedestal.
Figure 2-4. OrPT inside Islander Plus Pedestal (inside view)
OrPT Manual
11
2-5.
CONNECTORS
The OrPT connectors are usually located at the bottom of the module (see Figure 2-5). The
connectors are suitable to the OrPT model, in accordance with its type of communication link. The
OrPT module also requires connection to ground for surge protection.
CAUTION
When installing the OrPT, make sure to connect the
OrPT to a grounding point.
Three connectors are available:
•
Ethernet connector, type RJ-45 10 Mbps
•
RS-485 & Power connector (usually not used when installed in Islander Plus/ICR Plus)
•
RS-232 connector (for debugging and maintenance use)
These connectors provide the OrPT both (RS-485 and Ethernet) communication links and power
supply input (15V-24V DC). In the Islander Plus & ICR Plus power input is 24V DC
The power is supplied from an external power supply module (for example, in the OrPT box).
In addition, the OrPT includes a connection point for grounding the module for surge protection.
Figure 2-5. OrPT Connectors Panel (for Wired Connectivity)
12
OrPT Manual
2-5.1. Connectors Pin-Out Description
Use required mating connectors included in the OrPT kit according to the selected configuration.
The following connectors are located at the OrPT connector panel.
a. J2:
Type:
Function:
Power & RS-485, Connector
Phoenix MC 1.5/6-GF-3.81 or compatible
1. RS-485 serial communication
2. 15-24 Vdc power supply to the unit.
Table 2-2. J2 - Power & RS-485 Connector
Pin No.
Functionality
1
VIN- (DC Power Supply GND)
2
VIN+ (DC PLUS Voltage)
3
SIGNAL GND (*)
4
EARTH (RS-485 Cable Shield)
5
RS-485 -Data
6
RS-485 +Data
(*) Connection to an external grounding.
N O TE
To connect to RS-485 lines, use UL approved
Shielded Twisted Pair cable designated for RS-485
communication.
b. J3:
Type:
Function:
LAN Connector
RJ-45 8 pins connector, 10 BASE T
In Ethernet connectivity, routes TCP/IP comm. to/from
system controller.
Table 2-3. J3 – LAN Connector
OrPT Manual
Pin No.
Functionality
1
OUTPUT +DATA
2
OUTPUT -DATA
3
INPUT +DATA
4
NOT USED
5
NOT USED
6
INPUT -DATA
7
NOT USED
8
NOT USED
13
c. J20:
RS-232 connector
Connector Type:
D-Type 9 pins female
Function:
for monitoring and diagnostic use
Table 2-4. J20 – RS-232 Connector (Half-Duplex, Rx, Tx)
Pin No.
Functionality
1
CD
2
RXD
3
TXD
4
DTR
5
GND
6
DSR
7
RTS
8
CTS
9
RI
2-5.2. Voltage Protection
The OrPT housing requires a grounding attachment. The OrPT is connected to the OrPT box
chassis for protection against high voltage transient and lightning.
Furthermore, two types of protections are included in the OrPT module:
•
Isolation of 1.5 KVDC to protect against galvanic connection between the host side and the
OrPT side
•
In RS-485 communication, the OrPT side is protected against high voltage transient and
lightning by using Spark Gaps and transorbs. This allows the use of long communication
cables.
2-6.
•
14
INDICATORS
The OrPT module includes two LED indicators, green and red, located on its front panel,
and a buzzer. The OrPT indicators provide visual and audio display.
OrPT Manual
2-7.
HOUSING
2-7.1. General
The OrPT module enclosure is made of a plastic-molded front panel, and an aluminum rear casing.
The enclosure is weather-proof in order to sustain the harsh environment of a gas station. The front
panel of the OrPT is made of rugged plastic. The devices in its front panel are sealed and not
removable to prevent humidity and dust penetration. The OrPT module is provided with a holder
including wing screws that attach it to the OrPT box.
2-7.2. Dimensions
The overall dimensions are: H x W x D - 7.77 x 7 x 3.2" See Figure 2-6.
Figure 2-6. OrPT Dimensions
OrPT Manual
15
2-8.
SPECIFICATIONS
The following physical, electrical and environmental specifications are applicable to the OrPT:
Supply Voltage:
15 – 24 VDC
Power Consumption:
8 Watts Typical
18 W with LCD heater on
Operating Temperature:
-40°C to +45°C (pedestal limitation)
Storage Temperature:
-40°C to +70 °C
Degree of protection (dust
and rain):
IP54
Humidity:
80% Non-condensing
Communication Interface:
RS-485 – 9600 bps Half-Duplex
Ethernet RJ-45 10 Mbps
2-9.
COMMUNICATION STANDARDS
The OrPT communicates, in its different models, over the following standards:
•
RS-485 link
•
TCP/IP over Ethernet
16
OrPT Manual
2-10. OrPT PANEL INSTALLATION IN GASBOY'S
PEDESTALS
OrPT is installed inside the Gasboy pedestals Islander Plus, ICR Plus and other home-base
solutions. The following procedure pertains to installation in Islander Plus pedestals.
2-10.1.
Precautions and Safety Notes
Prior to actual installation activities, carefully observe the precautions and safety notes below.
WARNING
Before installing or servicing equipment, carefully
observe the warnings and precautions in the
beginning of this manual.
z
Remember that the fuel station environment is highly flammable and combustible.
Therefore, make sure that actual installation is performed by experienced personnel,
licensed to perform work in fuel stations and capable of implementing all applicable
requirements of the National Fire Protection Association NFPA-30 “Flammable and
Combustible Liquids Code”, NFPA-30A “Automotive and Marine Service Station Code”,
NFPA-70A “National Electric Code”, federal, state and local codes and any other
applicable safety codes and regulations.
z
Remember that high quality installation will ensure correct system operation and user
safety:
-
Use only threaded, rigid, metal conduits.
-
Unit power should be supplied from a dedicated circuit breaker. No other
equipment should be powered from this circuit breaker.
-
System power may come from more than one source. Disconnect all power
sources before attempting to work on the system.
z
Install the OrPT only in non-hazardous locations.
z
Do not connect power to the OrPT until installation is completed and inspected.
z
When working in any open area of fuel station, beware of passing vehicles that could hit
you. Block off the work area to protect yourself and other persons. Use safety cones or
other signaling devices.
OrPT Manual
17
2-10.2.
Installation Requirements
Install the OrPT at the non-hazardous area.
z
When the OrPT is installed in Islander Plus pedestal, it is inherently considered a nonhazardous area if the Islander Plus had been installed according to safety requirements (refer
to Gasboy's Document No. MDE - 4811)
z
Installation must be conducted by a technician authorized to work in a flammable gas
station environment in accordance with the local requirements and regulations.
z
Certify that the required installation preparations have been made:
-
Power supply to the OrPT
-
Installation location
2-10.3.
Installation Kit
The items in the installation kit for an OrPT are listed in Table 2-5.
Table 2-5. OrPT Installation Kit
P/N
Description
Function
Qty.
814942700
CLAMP HOUSING, OrPT PANEL
Mounting
1
815200104
SCREW WING M4x10, BOSSARD
Mounting
2
2-10.4.
Installation Procedure
The OrPT is provided with its holder attached to it.
Perform the following procedure to install the OrPT unit onto the Islander Plus:
a. Disconnect all power sources in installation area, including power source to Gasboy
pedestal.
WARNING
Conform to all safety regulations regarding working
in gas stations.
b. The OrPT is fed by 24Vdc. Use a stabilized power directly from the Orpak pedestal.
c. Connect all cable plugs to their mating connectors on the OrPT connectors panel, in
accordance with paragraph 2-5 on page 12.
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OrPT Manual
d. Insert the OrPT into the rectangular aperture in the Gasboy pedestal.
e. Using the clamp housing included in the installation kit, secure the OrPT panel to the
pedestal.
f.
Verify that the OrPT is mounted firmly on the panel and that no water can penetrate into
the Islander Plus / ICR Plus pedestal. Make sure that the sealing rubber on the edges is in
place.
g. Perform post-installation checks specified in paragraph 2-10.5.
To install the OrPT in Gasboy pedestal, perform the following steps:
•
Step 1: insert the OrPT in the rectangular cavity at the Gasboy pedestal (see Figure 2-7).
Figure 2-7. OrPT in Rectangular Cavity
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19
•
Step 2: firmly position the OrPT to fit tightly on the pedestal panel (see Figure 2-8).
Figure 2-8. OrPT Positioning on Pedestal Panel
•
Step 3: place the clamp housing at the back of the OrPT and tighten the screws (see
Figure 2-9).
Figure 2-9. Final OrPT Installation
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OrPT Manual
h. Installation to optional HID device:
Home Base pedestals can be supplied with an optional HID card reader for payment with
contactless cards. The HID reader is installed behind the decorative black cover of the front
panel of the OrIC.
The OrPT is connected to the HID via the designated connector in the OrPT as shown in
Figure 2-10 (for OrPT versions 5.24.03 and up only). The HID Unit and the connector are
depicted in Figure 2-11.
Figure 2-10. HID Connector Location on OrPT
Figure 2-11. HID Unit and Connector
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21
2-10.5.
Post-Installation Checks
Perform this inspection before power is connected. Conduct at least the following checks:
a. Check that the OrPT is securely placed in its socket in the pedestal.
b. Check proper mechanical installation of the OrPT.
c. Check that cables to the OrPT are secured and concealed. Fasten connections if necessary.
d. Check that cables to the OrPT run away from any moving parts.
Only after all the checks above are successful, connect power to the unit, and proceed with setup of
the unit (in the next chapter).
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0
SECTION 3
SETUP PREPARATIONS
3-1.
GENERAL
This section includes the preparations needed to enter the setup of the OrPT: unit setup sequence,
preliminary setup procedures and configuring the LAN port in the laptop/PC for working with the
station network.
3-2.
SETUP SEQUENCE
Each of the units mentioned in this manual incorporate an internal web server and a setup web
application, which enables configuring the unit. All the units, excluding the Ethernet Interface, are
factory set with a default IP address of 192.168.1.211. The IP address range spans up to address
192.168.1.230 for use if additional OrPT units are installed.
3-3.
SETUP PLANNING
Prior to actually setting up the units, the setup must be carefully planned and documented. Before
arriving to the site, make sure you have the setup settings listed, with emphasis on the following
issues:
a. LAN Network: configure the OrPT to be part of the existing station network.
b. RS-485 & IP Addresses: the RS-485 and IP addresses (Ethernet configuration) of all units
must be determined and listed in advance, to avoid network collisions and other network
problems.
c. Subnet Mask: determine a subnet mask for the IP addresses, which will be assigned to all
network devices.
d. Default Gateway – determine a default gateway which will be assigned to all network devices.
In case a router is used, the default gateway should be the router IP address.
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23
3-4.
PRELIMINARY PROCEDURES
3-4.1. General
The preliminary procedures consist of setting the required equipment and the OrPT devices ready
for configuration.
3-4.2.
Required Equipment
The required equipment for the setup and configuration consists of:
•
Laptop/PC with the proper communication capability:
o Ethernet connectivity: TCP/IP over Ethernet
•
Power supply: 15 – 24 VDC / 1 A for the setup device.
Figure 3-1 provides a functional diagram of the Ethernet link setup, respectively, for configuration.
This diagram relate to connection to OrPT through a switch. Initial setup, as mentioned above, must
be done for each unit separately. If using a twist cable, the switch can be avoided
Figure 3-1. Ethernet Link for Setup
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OrPT Manual
N O TE
Setup for a single unit could be done using a twisted
Ethernet cable between the laptop and the unit.
In case the installation is performed in the Islander plus,
connection should be to the Islander Plus Ethernet 5port switch.
3-4.3.
Device Requirement
Preliminary requirement from the device to be configured:
z
It must be provided with its operating software embedded in the module
z
Setup procedures must be done to each unit separately.
3-4.4.
Preliminary Setup Procedures
Perform the following preliminary procedures before starting the setup:
a. Verify that the device has the proper connectivity: TCP/IP over Ethernet.
b. Verify that your laptop is equipped with an Ethernet port and that Microsoft Internet Explorer 6
or above installed on the laptop.
c. Verify that the device is operating.
The OrPT web site may be browsed from the office in the local gas station (directly connected to
the network switch) with an Internet browser.
Hooking up to the station network is possible in Ethernet connection using a laptop with an
Ethernet card. As the devices communicate using TCP/IP Ethernet, the card must be configured
according to the settings of the station Network.
3- 5.
CONFIGURING THE LAPTOP’S NETWORK PROPERTIES
In order to access the OrPT setup, the technician should arrive to the gas station with a laptop
equipped with LAN port, which enables logging into the Setup web site.
N O TE
The accompanied screenshots of the LAN setup may
vary to some extent, depending upon the operating
system and the card model.
To configure the Network LAN port, follow these instructions:
a. Go to StartÆSettingsÆNetwork Connections
b. Enter the Properties window of the LAN port (see Figure 3-2).
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25
Figure 3-2. LAN Properties
c. From the components list, select the TCP/IP item and click Properties.
d. Fill in the TCP/IP properties, seen in Figure 3-3, according to Table 3-1.
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OrPT Manual
Figure 3-3. TCP/IP Properties
Table 3-1. TCP/IP Properties
No.
Parameter Name
Required Value
Default Value
1
Obtain an IP address automatically
No (unchecked)
Yes
2
Use the following IP address
Yes (checked)
No
3
IP Address
IP address of the laptop, which
will be used for communicating
with the OrPT.
Blank
Note: the first IP segment must
be identical to the rest of the
network devices.
4
Subnet mask
255.255.255.0
Blank
5
Default gateway
Leave blank
Blank
6
Obtain DNS server address
automatically
No (unchecked)
Yes
7
Use the following DNS server
Yes (checked)
No
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27
Table 3-1. TCP/IP Properties
No.
Parameter Name
Required Value
Default Value
addresses
8
Preferred DNS server address
Leave blank
Blank
9
Alternate DNS server address
Leave blank
Blank
e. Click OK to save the settings and close the TCP/IP properties window.
f.
Your laptop is now ready to hook up to the station network. Refer to Section 4 for specific
setup instructions.
3-6.
LOGIN
The Setup of the device can be accessed via the Ethernet port of the device, using a twisted Ethernet
cable between the computer and the device or ordinary LAN cable through the switch.
Once your Ethernet adapter is configured (depending upon system configuration), and the unit to be
set up is connected to a power source, log in to its setup web site as follows:
a. Launch the Internet browser.
b. Enter the IP address of the unit as provided by Gasboy as follows (see Figure 3-4):
http://192.168.1.211 (Ethernet Connection)
Figure 3-4. Entering the Unit’s Web Site
Once a link is established, the OrPT web site window is displayed, as seen in Figure 3-5.
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OrPT Manual
3-7.
ORPT WEB SITE
The OrPT Web Site (see Figure 3-5) provides information about:
FORTcom type, Ethernet IP, Ethernet MAC, RS-485 Address, Version, Xilinx Version AND Boot
loader Version.
Figure 3-5. OrPT Web Site Window
N O TE
Clicking a navigation button on the left-hand side of
the window for the first time brings up a box for
entering a username and password. The technician
should know the username and password in advance.
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29
3-7.1.
OrPT Web Site Description
The OrPT Web Site data fields are listed in Table 3-2, along with their description.
Table 3-2. OrPT Web Site Data Fields
No.
Field Name
Description
1
FORTcom Type: OrCU
Provides the name of the device for configuration.
2.
WL IP
N/A
3
Ethernet IP
Provides the IP address of the device for Ethernet connection
4
Ethernet MAC
5
RS-485 Address
6
Version
7
AVR Ver:
8
XILINX Ver:
9
Boot Loader Ver:
Provides the device’s software version and date.
e.g.: OrPT - 2007.11.05 Ver 5.18.07
CAUTION
Verify that the version of the software in the Web
site is compatible with the version of the software of
the device to be configured. Failure to do so may
result in damage to the device during configuration.
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OrPT Manual
Figure 3-6. OrPT Web Site Window – Main Areas and Components
The Navigation Bar on the left-hand side of the window appears throughout the OrPT Web
application, and includes buttons that lead to the Home Page, to the Setup window and to monitor
the device activity.
The objective of each button in the left-hand side Navigation Bar is as follows:
Presents the opening window of Orpak Website.
Displays the OrPT Setup window, to configure the OrPT.
Opens the monitoring window for all device activity in the station, for
maintenance and troubleshooting purposes.
Uploads software for OrPT.
Opens the system definitions of OrPT.
To display the OrPT Setup window, press the
OrPT Manual
button.
31
3-8.
NAVIGATING TROUGH THE FORTCOM SETUP WINDOW
The OrPT Setup window (see Figure 3-7) is the primary window for setup and configuration.
Once you finalize your data entry, click the Submit button to enter the input data. The next step is
to proceed with the setup of the device by requested the appropriate application window.
Figure 3-7. OrPT Setup Window
3-8.1.
OrPT Setup Elements
The tabs on the top navigation bar of the window appear throughout the OrPT Setup window.
Clicking those leads to the next applicable window required for the setup and configuration of the
device.
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OrPT Manual
0
SECTION 4
COMPREHENSIVE ORPT SETUP
4-1.
OrPT SETUP PROCEDURES
Follow the procedures below to set up the OrPT.
4-1.1.
Setting FORTcom
The FORTcom Setup screen is the start window for the setup procedures of OrPT.
To configure an OrPT device in the FORTcom Setup window, perform the following procedures:
a. Log into the unit’s web site using the web browser in your laptop, as instructed in SECTION 3
of this manual.
b. Open the FORTcom Setup window (see Figure 4-1) by clicking the FORTcom Setup button in
the Navigation Bar.
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33
Figure 4-1. OrPT Setup Window
c. Set the parameters in the window as follows:
Comm. Channels
Parameter Name
Required Value
Remark
Wireless
Determine whether the wireless
capability of the device is used.
Select in Disable combo box
Ethernet
Determine whether the Ethernet
connectivity of the device is used.
Select in Enable combo box
Orpak Channel
Choose the communication means
between the device and the controller.
Select in Ethernet combo box
SSL
Protocol that enables secure transmission
of information over the WWW.
Select in Disable combo box
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OrPT Manual
RS-485 Addr
Parameter Name
RS-485 Address
Required Value
Enter the RS-485 address of the OrPT
in the RS-485 link in Hex value.
Remark
Default is 46
Auxiliary 1 – N/A
Auxiliary 2 – N/A
d. Click the Submit button to save changes temporarily (saving the information permanently is
done in the end).
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35
4-1.2.
Setting the Ethernet
The Ethernet Setup window sets up the network parameters of the device, to enable Ethernet
communication with the rest of the SiteOmat network.
To set up the Ethernet parameters, follow the steps below:
a. Click the Ethernet tab to display the Ethernet parameters, if not already shown.
Figure 4-2. Ethernet Setup Window
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OrPT Manual
b. Set the window parameters as follows:
Parameter Name
Required Value
Remark
IP Address
Enter the IP address of the device
being configured. Each device has a
unique IP address.
Orpak default is
192.168.1.211
Subnet Mask
Enter a subnet mask for the IP
addresses.
Default: 255.255.255.0
Default Gateway
Enter the IP address of the Default
Gateway through which the device
transfers the data to the Station
Controller. This IP number is entered
as default by the LAN. However, its
identity should be verified against the
IP number provided from the Station
Controller.
DHCP
The DHCP feature allocates IP
addresses to the devices dynamically.
Default: Disabled
MAC Address
A unique name identifying the device
Do not change the name, as
this could result in network
problems!
c. Click the Submit button to enter the selected data in the configuration of the device.
d. Click the next tab in the top Navigation Bar for the next step in the setup procedure.
4-1.3.
Setting the System Parameters
The System Parameters window enables defining the system parameters for recovery. This window
defines the timeout when the device can independently attempt to connect to the LAN after voltage
failure (WD Communications) or when the communication has been severed (TCP Timeout).
To set the System Parameters, perform the following procedures:
a. Access the System Parameters window, seen in Figure 4-3, by clicking the System tab in the
Navigation Buttons.
b. Click on System tab in the Navigator Bar.
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37
Figure 4-3. System Parameters Window
c. Fill the window parameters as follows:
Device
Parameter Name
Type
Dir. Byte
38
Required Value
Type of device
Remark
Select in combo box OrPT
Select in combo box Fixed
OrPT Manual
WD Communications
Parameter Name
Required Value
Remark
TCP Send
Allow (Enabled) or prevent (Disabled)
the device from checking the TCP/IP
link in the Transmission mode after
power failure.
Default: Enabled
TCP Send Timeout
If TCP Send is enabled, determine the
Timeout (in Seconds) before
attempting to communicate.
Default: 45
TCP Receive
Allow (Enabled) or prevent (Disabled)
the device from checking the TCP/IP
link in the Reception mode after
power failure.
Default: Enabled
TCP Receive Timeout
If TCP Receive is enabled, determine
the Timeout (in Seconds) before
attempting to communicate.
Default: 45
General
Parameter Name
Required Value
SAM Cards
Indicates the number of SAM cards
installed in the device.
Card Reader
Indicates the type of card reader: insert
or swipe.
Direction
Direction of reading card reader.
Track Type
Type of track on the card.
Remark
Display Type
OrPT Manual
39
Log
Parameter Name
Level
Required Value
Select the maintenance level of
information in the log file:
z
Debug for debugging by system
designer, at high level of
maintenance.
z
Info for all data recorded during
setup process.
z
Error for log files of malfunctions
and errors.
Remark
Default: Error
d. Click the Submit button to enter the selected system recovery attempt parameters in the
configuration of the device.
e. Click on Service tab in the top Navigator Bar
40
OrPT Manual
Figure 4-4. Service Parameters Window
Remote upload – N/A
WD Event Log – N/A
Electronic Key – N/A
FORTcom Features – N/A
OrPT Manual
41
Display Manufacture – N/A
Smart Card Sam
Parameter Name
Type
Required Value
Type of device
Remark
Select in combo box OrPT
General I/O
Parameter Name
Type
f.
Required Value
Type of device
Remark
Select in combo box OrPT
Click the Submit button to enter the selected system recovery attempt parameters in the
configuration of the device.
g. Click the Save Setup tab in the top Navigation Bar for the final step in the setup procedure.
The Save Setup window is displayed
4-1.4.
Saving the OrPT Setup
Up until now, all the changes you have made to the device’s settings were saving temporarily on the
RAM. The Save Setup window is used for permanently saving the changes you have made in the
device’s Flash memory.
To Save the Setup parameters, perform the following procedures (see Figure 4-5 to Figure 4-7):
a. Access the Save Setup window by clicking the Save Setup tab in the top Navigation Bar.
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OrPT Manual
Figure 4-5. Save Setup Window – Step 1
b. To save the setup data you defined in the previous procedures, click the Apply button.
c. The configuration program displays a pop-out window that requires approval to save the data in
the Flash memory chip. Click OK.
d. Once the Flash memory has successfully stored the setup and configuration data, a pop-up
window requires restarting the system. This procedure is recommended. Click OK.
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43
Figure 4-6. Save Setup Window – Step 2
44
OrPT Manual
Figure 4-7. Save Setup Window – Step 3
OrPT Manual
45
4-2.
MONITORING DEVICE ACTIVITY
The setup web site of the station units allows you to monitor the activity of the unit, and ascertain
proper operation, or alternately, use this feature for troubleshooting. Naturally, this feature should
be used after the entire system is installed and operating.
To monitor the unit, follow the instructions below:
a. Enter the unit’s web site from a computer connected to the station network, as instructed in
Section 2 of this manual.
b. Click the Monitor button in the navigation bar on the left-hand side of the window.
c. The monitoring window appears.
d. Check the ‘Fetch!’ checkbox, located in the navigation bar.
e. Once the ‘Fetch!’ checkbox is checked the unit starts streaming status messages to the
monitoring window every few seconds.
46
OrPT Manual
Figure 4-8. Monitoring Device Activity
f.
After finishing monitoring the device activity, you can save the log into a file for further
reference, by clicking the ‘STOP!’ tab.
TIP
The web site will keep updating the device log as
long as the ‘Fetch Log’ tab is clicked, even if the
monitoring window is not displayed.
OrPT Manual
47
Figure 4-9. Saving the Device Log into a File
4-3.
UPLOADING DEVICE SOFTWARE
The internal software of the station devices can be updated, by uploading the software files to the
flash disk of the devices. This feature is enabled by logging onto the device setup web site, and
using the Upload option.
Prior to actually uploading the software, you must configure your Internet browser to allow such
action to take place. Follow these instructions (for Microsoft Internet Explorer):
a. Select the ‘Internet Options…’ menu item from the Tools pull-down menu.
b. Switch to the Security tab.
c. Click the ‘Custom Level…’ button.
d. In the Security Settings window (see Figure 4-10), set the following ActiveX parameters as
follows:
48
-
Download signed ActiveX controls:
Prompt
-
Download unsigned ActiveX controls:
Prompt
-
Initialize and script ActiveX controls not marked as safe:
Prompt
OrPT Manual
Figure 4-10. Security Settings
e. Click OK.
Once your Internet browser is properly configured, proceed to uploading the device software as
follows:
a. Log into the device web site, as instructed in Section 2 of this manual.
b. Click the Upload button on the left-hand side of the window.
c. The Upload window appears, as seen in Figure 4-11.
OrPT Manual
49
Figure 4-11. Upload Device Software
d. Click the ‘Browse…’ button and select the file to be uploaded to the device.
e. The Internet Browser pops up an alert regarding the usage of ActiveX control on the page (see
Figure 4-12). Click Yes to allow the activity and proceed with the process.
Figure 4-12. Active X Warning – Click Yes to Proceed
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OrPT Manual
f.
Specify the type of the file, its ordinal number out of all the files being uploaded to the device,
and whether this is the last file to upload. The device needs this information to install the files.
g. Click the Send File button.
h. The following message appears: 'Restart system now?' (see Figure 4-13).
Figure 4-13. Restart System Message
i.
The software is loaded into the device only after system restart.
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51
0
SECTION 5
OrPT OPERATING INSTRUCTIONS
5-1.
GENERAL
This section provides information on the operation of the OrPT module. It includes general
description of the modes of operation of the OrPT module, general information regarding the OrPT
functional screens, its components and functionality. Also included are operating instructions for
the OrPT, namely launch, login and implementation of the applications.
N O TE
The OrPT uses a simple generic protocol to enable easy
integration to third party devices. The protocol provides the
basic control of the OrPT functions by a station controller or a
Point-of-Sale (POS) application.
The logic behind the OrPT scenarios is always on the station
controller side, while the OrPT itself provides the user interface.
Consequently, the examples in this section may vary, depending
upon the specific controller application.
5-2.
ORPT PANEL - FUNCTIONAL CAPABILITIES
5-2.1. General
The OrPT primary function is to accept several fueling authorization means. OrPT is a component
of Gasboy’s home-base solutions like the Islander Plus and ICR Plus.
User interaction (attendant or driver) is performed on the front panel by activating its input devices
(card reader, key input and more) and/or clicking on the 16-key metal keyboard in response to
messages on the display panel.
While keys have different functionality in different contexts, the panel has a functional
communality to ease the user interaction. Similarly, the OrPT displays general purpose messages
that are independent of the current application. These messages include definition at start-up and
general messages for troubleshooting.
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53
5-2.2. OrPT Function Keys
The OrPT front panel includes a 16-key metal keyboard that consists of ten numeral keys, a decimal
point key and five function keys as shown in Figure 5-1 and described in Table 4-1 below.
Figure 5-1. OrPT Front Panel – Function Keys
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OrPT Manual
Table 5-1. OrPT Front Panel – Function Keys
No.
Nomenclature
Function
1
1, 2, …..0 / .
Alphanumeric keys, enable data input through the keyboard.
Alphabetic or numeric input depends on the current input
mode.
2
F1 X (Cancel)
Generally, cancels the input entered by the user (before OK
was pressed).
3
F2 c
In general purpose, serves as Up or “Return To Previous
Task (Screen, Data Input or other)”.
4
F3 d
In general purpose, serves as Down or “Move To Next Task
(Screen, or other)”.
5
OK 3
Approval for performance of task in current application, or
Save current data input, or more.
6
DEL
Cancellation (DELETE) of the current action, and return to
idle state.
5-3.
ORPT START-UP PROCEDURES
5-3.1. General
At start-up, the OrPT presents a series of screens that identify the module. These screens also
enable to input a new RS-485 address to provide the OrPT with its unique identification in the
forecourt.
5-3.2. OrPT at Start-Up
When power is provided to the OrPT, for the first time after installation, at maintenance or
after turn-off, the following “Starting Up” screen is displayed on the front panel.
This screen provides in the first row, in parenthesis, the current address (Hex number) of the OrPT
in the forecourt network.
The start-up screen, see Figure 5-2, also provides the current version of the OrPT software in the
third row.
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55
O R P A K
S Y S T E M
V E R
S Y S T E M S
T A R T I N G
5 . 2 1
L T D
U P
4 8 5
( 4 6 )
E T H : 1 9 2 . 1 6 8 . 1 . 2 1 1
Figure 5-2. OrPT Start-Up Screen
After several seconds, the “SYSTEM” screen is displayed. This screen shows at first the
“STARTING UP” message, see Figure 5-2. A second later, the 485 indication - the OrPT is
connected to an RS-485 link - is shown. You are now enabled to perform a new definition of the
RS-485 address. This screen lasts 30 seconds. To define the RS-485 address:
1. Press the OK key in the OrPT keyboard. The Password screen is displayed.
2. Proceed as described below.
5-3.3. OrPT Address Definition
The OrPT address definition requires authorizing the procedure by entering the password, as shown
in Figure 5-3. The password can include up to six digits.
N O TE
You do not have to explicitly specify the RS-485
address on each startup. If a new password is not
entered after several seconds, the OrPT uses the
previous address, stored in its memory, and proceeds
with the startup process.
To insert your password:
1. Press the keyboard numeral keys to enter your password
W R I T E
P A S S W O R D
_ _ _ _ _ _
S N :
1 9 0 0 7 0 7 2 6 4 6 0 0 5
Figure 5-3. Password Screen
2. Press OK key. The Write Address screen is displayed, see Figure 5-4.
To enter an RS-485 address for the OrPT:
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OrPT Manual
1. Enter the new RS-485 address, which should match the address specified in the Station
Controller setup. The address shall be entered in a decimal number, up to three digits, not in
a Hex number.
N O TE
The RS-485 link refers to the OrPT by its Hex
address. However, at definition, the decimal value
shall be entered.
2. Press the keyboard numeral keys to enter the address.
W R I T E
A D R . 4 8 5
_ _ _
S N :
1 9 0 0 7 0 7 2 6 4 6 0 0 5
Figure 5-4. RS-485 Address Input Screen
3. Press OK key. The current application screen, as defined by the Station Controller in the
SiteOmat is displayed, see example below.
5-3.4. OrPT Functional Screen - Example
Figure 5-5 shows a typical example of a functional screen in the OrPT front panel. This particular
screen enables to determine the amount of fuel to be supplied to a driver that has presented his
contact-less key to the tag reader in the OrPT front panel. The following procedure is an example
of an interactive procedure between the driver and the OrPT.
N O TE
This scenario depends on the definitions made in the
System Controller, and may consequently vary from
one application to another.
W e l c o m e
- - >
P r e s e n t
- - >
S w i p e
T a g
C a r d
F 2 - R C P T
Figure 5-5. Fuel Limit Input Screen
OrPT Manual
57
5-4.
OrPT ACTIVITIES (TYPICAL EXAMPLE)
5-4.1. General
The OrPT panel remains in idle state after setup. User interaction with the input devices starts some
action in accordance with the activated device.
This paragraph includes only the common activities available on the OrPT. The functional
configuration is determined individually at the Station Controller to suit the OrPT operation to the
required application. Therefore, the following activities may be subject to slight changes.
5-4.2. Activities Launch
Table 5-2 describes the general actions whenever an input device is activated in the OrPT panel.
These responses are common. However, they may have been defined differently by the Station
Controller.
Table 5-2. OrPT Main Activities Launch
Input Device
Action
Common Response by OrPT
Magnetic Reader
Card (Credit card,
Fuel card, Smart
card)
Slide the card on the
card reader
Starts a pre-pay or self –service activity, in
accordance with the menu defined for this activity.
Contact-less Key
Approach it to the key
reader in the panel
If the key is authorized, this action activates a
menu associated with the loyalty program of the
key holder
5-4.3. Activities
A description of some most common activities is provided in this paragraph to familiarize you with
the functional capabilities of the OrPT.
™ The following messages are examples. The messages text is determined in the Station
Controller at the Setup phase of the SiteOmat. Therefore there may be some differences in
the context.
N O TE
For a list of all messages displayed in the OrPT front
panel, refer to the Islander Plus Installation Manual,
Document No. MDE-4811
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OrPT Manual
5-4.3.1. Transaction Scenario
The operational messages for paying by credit card, either pre-paid or self-service require the
following procedures.
The OrPT is in idle state, and the “Welcome" message is displayed.
Step 1:
Welcome
W e l c o m e
- - >
P r e s e n t
- - >
S w i p e
T a g
C a r d
F 2 - R C P T
Step 2:
Enter the pump identification number from the keyboard alphanumeric keys
E n t e r
P u m p
N u m :
_ _
C N C L
E N T R
Step 3:
Press the OK key
Step 4:
If the pump number is correct, pump will start
P l e a s e
Step 5:
The print receipt, press F2 key. The following message will appear
T o
g e t
E n t e r
OrPT Manual
r e f u e l . . .
r e c e i p t
p u m p
:
59
Step 6:
P r e s s
o k
P r e s s
X
t o
t o
c o n t I n u e
c a n c e L
Enter pump number and press the OK key, to obtain the receipt printout .
P r i n t i n g
r e c e i P t . .
5-4.3.2. Management Activities
These activities are reserved for the station manager or the shift supervisor. They are usually
activated by an authorization key
These activities include:
•
Equipment (pump) enabling,
•
Personnel (attendant) authorization,
•
Shift report
•
And more.
N O TE
For a list of all activities and related messages, refer
to the following document:
SiteOmat System Controller – Technician’s Manual
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OrPT Manual
SECTION 6
TROUBLESHOOTING AND MAINTENANCE
6-1.
GENERAL
This section provides troubleshooting and maintenance instructions for the OrPT.
6-2.
DIAGNOSTICS MESSAGES
6-2.1. General
The OrPT includes a built-in test that provides messages on the operational status and the module
status.
The diagnostics messages are of two types:
•
Operational
•
Module and associated modules status
6-2.2. Error Operational Messages
The Operational messages concern errors in data input in the OrPT, usually occurring during the
payment procedures.
The following messages are examples. The messages text is determined in the Station Controller at
the Setup phase of the SiteOmat. Therefore there may be some difference in context.
OrPT Manual
61
Example 1:
Wrong input of pump number
N O
S U C H
P U M P
Figure 6-1. Wrong Pump Message
Corrective Action: Type on OrPT keyboard the correct pump number
Example 2:
Rejected card – two possible messages can be displayed
A M O U N T
C A R D
I S
I S
T O O
H I G H
R E J E C T E D
Figure 6-2. Wrong Credit Card Message
Corrective Action: Swipe another card from the client
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OrPT Manual
6-2.3. Module and Associated Modules Status Messages
The OrPT and associated modules status messages concern errors in the OrPT operation and the
modules linked to it such as the outdoor printer.
The following messages are examples. The messages text is determined in the Station Controller at
the Setup phase of the SiteOmat. Therefore, there may be some difference in context.
Example 1:
No communication
N O
C O M M U N I C A T I O N
Figure 6-3. No Communication Message
Corrective Action: Check communication connections, check µVIT LEDs status, and check
link status.
Example 2:
No printout
P R I N T E R
I N
L O W
P A P E R
Figure 6-4. No Paper in Printer Message
Corrective Action: Check paper in printer, check printer LEDs
Example 3:
Pump failure
P u m p
i n
u s e
Figure 6-5. Pump Fail Message
Corrective Action: Check pump, it might be used.
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63
6-3.
MONITORING
6-3.1. General
The FORTcom web site includes a Monitor button for the display of events in the system. The
Monitor feature enables to view all the events, transactions and data transfer, between the devices in
the Forecourt.
This feature provides the technician with a useful tool for troubleshooting and maintenance
procedures.
N O TE
A description Monitor feature is provided in
Chapter 4.2
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OrPT Manual
6-4.
CLEANING
6-4.1. General
The OrPT itself as a standalone unit, and the OrPT Box should be cleaned periodically at short
intervals, due to the harsh environment of the forecourt where they operate.
6-4.2. Cleaning
The following instructions are valid for the OrPT front panel, the printer and the OrPT Box.
•
Clean the OrPT front panel and other devices with a damp cloth only.
WARNING
DO NOT use any solvents such as thinner or
benzene to clean the OrPT front panel.
6-4.3. Magnetic Card Reader – Cleaning Instructions
The Card Reader shall be cleaned periodically, preferably once every two (2) weeks, in order to
ensure proper operation. The cleaning purpose is to remove any dust or foreign body that may
harm the reader and consequently prevent the completion of a sale.
Proceed as follows:
•
Remove the cleaning card from its packing
•
Insert the cleaning card all the way in the Reader, and then pull it out slowly.
•
Perform the previous procedures several times, until the card gets dry
•
Insert any magnetic card, and verify that its stored data is read by the Magnetic Card
Reader.
OrPT Manual
65
0
SECTION 7
GLOSSARY
MPI
Mechanical Pump Interface
OPT
Outdoor Payment Terminal
OrCU
Gasboy embedded Controller Unit
Islander Plus
Gasboy Island Controller (in which the OrPT is installed)
ICR Plus
Gasboy Island Terminal
OrPT
Gasboy Payment Terminal (display, Keyboard, key reader, magnetic card
reader, LED’s, buzzer; install in fueling area)
POS
Point Of Sale
SAM
Security Application Module (security card in the VIT/UPI/µVIT)
SiteOmat
Gasboy’s station controller software
TTCU
Tanker Truck Controller Unit (fueling controller installed on tanker truck)
µVIT
Micro Vehicle Information Transceiver
VIT
Vehicle Information Transceiver
VIU
Vehicle Identification Unit (VIU3/35/45)
WGT
Wireless Gateway
OrPT Manual
67
The FCC Wants You to Know
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions,
may cause harmful interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment
off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
a) Reorient or relocate the receiving antenna.
b) Increase the separation between the equipment and receiver.
c) Connect the equipment to an outlet on a circuit different from that to which the
receiver is connected.
d) Consult the dealer or an experienced radio/TV technician.
FCC Warning
Modifications not expressly approved by the manufacturer could void the user authority to operate
the equipment under FCC Rules.
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OrPT Manual