Bearing Maintenance Tools
Transcription
Bearing Maintenance Tools
Bearing Maintenance Tools For the installation and removal of bearings to ensure long, reliable machine life, ease of tear down and quick turnaround time NSK Bearing Maintenance Tools NSK is a global leader in bearing manufacturing and related technologies. Our offering of maintenance tools is an extension of our position as an authority in maintenance reliability. Using the proper maintenance tools for bearing installation and removal ensures long reliable machine life, ease of tear down and quick turnaround time. NSK’s family of maintenance tools consists of: • Sine Bar Gages • Bearing Heaters • Roll Neck Lifting Tools • Pullers • Pushers • Taper Gage (Shaft Taper) • Straighteners • Hydraulic Nuts • Ring Gauges (Housing Bore) • Pumps • Wrenches • GN Gauges (Radial Clearance) • Jack-Up Nut Our extensive offering of tools are backed by the NSK name and come in full size ranges and convenient and high quality carrying cases. Purchase of any of NSK's maintenance tools can be made through an authorized NSK distributor. NSK is dedicated to being your partner and supplier of choice for your motion and control needs. If you have questions relating to NSK maintenance tools or require assistance, please speak with your local authorized distributor, your local NSK representative or email us at comm@nsk-corp.com. NSK Sine Bar Gages Certified NSK sine bar gages are designed to provide an accurate and easy method to check a journal seat’s taper, size, out-of-roundness and contact area. Page 3-4 NSK Bearing Heaters Page 5-6 1 NSK versatile bearing induction heaters are used to quickly and easily install straight bore bearings onto shafts. Pullers, Pushers, Straighteners & Tri-Section Press Plates Page 7-10 Pullers, pushers, straighteners NSK Hydraulic Nuts A hydraulic nut utilizes fluid and tri-section press plates are used to easily and quickly install and remove bearings, rings, pulleys, and gears from shafts while minimizing damage of the bearing shaft and bodily harm that may occur during the removal process. power to mount and dismount tapered bore bearings. NSK’s hydraulic nuts were manufactured with a patented axial displacement measuring system making them easier and quicker to use compared to conventional nuts. Page 11-16 Hydraulic Pump NSK hydraulic pumps are used in conjunction with hydraulic nuts and pullers to mount and dismount tapered bore bearings. They can also be used by Page 17 themselves for oil-assisted Spanner Wrench Spanner wrenches are bearing removal. used in the hand mounting and removal of tapered bore bearings. Page 18 2 NSK Sine Bar Gages Style -3 -4 -5.5 -7 -10 -14 BOX/SET K30 BOX/SET K BLOCK 1/2 BLOCK 3/8 Taper K = 1:12 K30 = 1:30 Base number SINEBAR Accurate fit between a tapered bore bearing and its journal is critical if a bearing is to reach maximum life. Certified NSK Sine Bar Gages are designed to provide an accurate and easy method to measure a journal’s taper, size, contact area and out of roundness. A complete sine bar gage set for measurement of either 1:12 or 1:30 shaft tapered journals consists of: • 3,4,5.5,7,10 and 14 inch long sine bar gages • 2 sine bar blocks • a strap • calibration reports • wooden box for transportation • 2 clamps • journal details charts • instructions for use NSK sine bars are coated with a special anti-rusting treatment, come with easy to read laminated instructions and are available individually, in combination or as complete sets. They are lightweight, easy to handle and a cost effective way to ensure maximum bearing life. 3 K -5.5 = = = = = = = = = = one 3 inch long sine bar one 4 inch long sine bar one 5.5 inch long sine bar one 7 inch long sine bar one 10 inch long sine bar one 14 inch long sine bar complete set in box complete set in box block used with large bars block used with small bars Block Gage Strap CORP BEARING 1:12 Tapered Journal BORE SIZE Bore Symbol Bore Millimeters 222 SERIES Bore Inches Gage No. 223 SERIES 230 SERIES Block Gage Block Gage No. No. No. No. 231 SERIES Block Gage No. No. 1:30 Tapered Journal 232 SERIES Block No. Gage No. Block No. 238 SERIES 239 SERIES Gage Block No. No. Gage Block No. No. 240 SERIES Gage No. 241 SERIES Block Gage No. No. Block No. 20 100 3.9370 3 3/8 3 3/8 3 3/8 22 110 4.3307 3 3/8 3 3/8 3 3/8 3 3/8 24 120 4.7244 3 3/8 3 3/8 3 3/8 3 3/8 3 3/8 26 130 5.1181 3 3/8 3 3/8 3 3/8 3 3/8 3 3/8 3 3/8 28 140 5.5118 3 3/8 4 3/8 3 3/8 3 3/8 3 3/8 3 3/8 30 150 5.9055 3 3/8 4 3/8 3 3/8 3 3/8 3 3/8 4 3/8 32 160 6.2992 3 3/8 4 3/8 3 3/8 4 3/8 3 3/8 4 3/8 34 170 6.6929 3 3/8 4 3/8 3 3/8 3 3/8 4 3/8 3 3/8 4 3/8 36 180 7.0866 3 3/8 4 3/8 3 3/8 3 3/8 4 3/8 4 3/8 4 3/8 38 190 7.4803 3 3/8 4 3/8 3 3/8 4 3/8 4 3/8 4 3/8 4 3/8 40 200 7.8740 3 3/8 5.5 3/8 3 3/8 4 3/8 4 3/8 3 3/8 4 3/8 5.5 3/8 44 220 8.6614 4 3/8 5.5 3/8 3 3/8 4 3/8 5.5 3/8 3 3/8 4 3/8 5.5 3/8 48 240 9.4488 4 3/8 5.5 3/8 3 3/8 4 3/8 5.5 3/8 3 3/8 4 3/8 5.5 3/8 52 260 10.2362 4 3/8 5.5 3/8 4 3/8 5.5 3/8 5.5 3/8 3 3/8 5.5 3/8 7 1/2 56 280 11.0236 4 3/8 5.5 3/8 4 3/8 5.5 3/8 5.5 3/8 3 3/8 3 3/8 5.5 3/8 7 1/2 60 300 11.8110 5.5 3/8 4 3/8 5.5 3/8 7 1/2 3 3/8 3 3/8 5.5 3/8 7 1/2 64 320 12.5984 5.5 3/8 4 3/8 5.5 3/8 7 1/2 3 3/8 3 3/8 5.5 3/8 7 1/2 68 340 13.3858 4 3/8 7 1/2 7 1/2 3 3/8 3 3/8 7 1/2 7 1/2 72 360 14.1732 4 3/8 7 1/2 7 1/2 3 3/8 3 3/8 7 1/2 7 1/2 76 380 14.9606 4 3/8 7 1/2 7 1/2 3 3/8 4 3/8 7 1/2 7 1/2 80 400 15.7480 5.5 3/8 7 1/2 10 1/2 3 3/8 4 3/8 7 1/2 10 1/2 84 420 16.5354 5.5 3/8 7 1/2 10 1/2 3 3/8 4 3/8 7 1/2 10 1/2 88 440 17.3228 5.5 3/8 7 1/2 10 1/2 3 3/8 4 3/8 7 1/2 10 1/2 92 460 18.1102 5.5 3/8 7 1/2 10 1/2 3 3/8 4 3/8 7 1/2 10 1/2 96 480 18.8976 5.5 3/8 7 1/2 10 1/2 3 3/8 4 3/8 7 1/2 10 1/2 /500 500 19.6850 5.5 3/8 10 1/2 10 1/2 3 3/8 4 3/8 7 1/2 10 1/2 /530 530 20.8661 7 1/2 10 1/2 10 1/2 3 3/8 5.5 3/8 10 1/2 10 1/2 /560 560 22.0472 7 1/2 10 1/2 14 1/2 3 3/8 5.5 3/8 10 1/2 14 1/2 /600 600 23.6220 7 1/2 10 1/2 14 1/2 3 3/8 5.5 3/8 10 1/2 14 1/2 /630 630 24.8031 7 1/2 10 1/2 14 1/2 4 3/8 5.5 3/8 10 1/2 14 1/2 /670 670 26.3780 7 1/2 10 1/2 14 1/2 4 3/8 5.5 3/8 10 1/2 14 1/2 /710 710 27.9528 7 1/2 10 1/2 14 1/2 4 3/8 7 1/2 10 1/2 14 1/2 /750 750 29.5276 7 1/2 14 1/2 14 1/2 4 3/8 7 1/2 10 1/2 14 1/2 /800 800 31.4961 10 1/2 14 1/2 14 1/2 5.5 3/8 7 1/2 10 1/2 14 1/2 /850 850 33.4646 10 1/2 14 1/2 14 1/2 5.5 3/8 7 1/2 14 1/2 14 1/2 /900 900 35.4331 10 1/2 14 1/2 14 1/2 5.5 3/8 7 1/2 14 1/2 14 1/2 /950 950 37.4016 10 1/2 14 1/2 14 1/2 5.5 3/8 7 1/2 14 1/2 14 1/2 /1000 1000 39.3701 10 1/2 14 1/2 14 1/2 5.5 3/8 10 1/2 14 1/2 14 1/2 BORE SIZE Bearing Bore Number Millimeters I -112618 I -112630 250 350 Bore Inches 9.8425 13.7795 I SERIES Gage Block No. No. 4 7 NOTE: Empty spaces in the above chart indicate that a bearing is not an ISO standard size. 3/8 1/2 4 NSK Bearing Heaters Maximum Current Capacity (KVA) A = 10A B = 15A English-Language Model NSK Bearing Heater CHE 01 10 A Voltage 10: 12: 20: 22: Capacity (KVA) 100 120 200 220 -E Frequency V V V V 50: 50 Hz 60: 60 Hz NSK Bearing Heater English-Language Model CHE 02 Induction heaters are a preferred and much safer method of heating a bearing than using a flame or oil bath. Bearing heaters produce strong alternating magnetic fields that induce eddy currents in the metals. The currents cause rapid and efficient heating of the component and the low voltage output eliminates any hazards due to shocks or sparks. Bearing heaters from NSK are a fast, safe and efficient way to mount straight bore bearings onto shafts. They provide uniform inner ring heating that helps to reduce bearing mounting, time and cost. With automatic temperature and demagnetizing control features, a light and compact design, and the versatility to heat many different bearing sizes and types of components, NSK bearing heaters are a must have for maintenance professionals. 5 10 -50 E Model No. Power source voltage (V) Capacity (KVA) CHE0110A CHE0110B CHE0210 100 100 100 200 200 1 1.5 2 2 4 No. of phases Frequency Dimensions (mm) (Hz) CHE0220 CHE0420 CHE0720(2) CHE1220(2) CHE2020(2) 200 200 200 7 12 20 Single Single Single 50 and 60 50 or 60 50 or 60 Height H 236 236 504 1115 Width W 158 158 500 600 600 472 (624) 710 1280 1365 18.5 75 242 278 max 355 Length L(L’)(1) Weight (kg) B Applicable bearing sizes A (mm) A d B d 320 (480) 353 (513) 11.7 13.2 max 70 max 100 max 110 max 175 max 310 max 70 max 90 max 80 max 200 max 300 max 400 More than ø20 More than ø35 More than ø50 More than ø50 • Three l-shaped cores; 15 x 15 mm; For bores ø20~ø35 25 x 25 mm; For bores ø35~ø50 35 x 35 mm; For bores ø50~ • Three l-shaped cores; 25 x 25 mm; For bores ø35~ø50 35 x 35 mm; For bores ø50~ø80 55 x 55 mm; For bores ø80~ More than ø20 • l-shaped core; 15 x 15 mm; For bores ø20~ø35 • Temperature sensor Standard accessories • Three l-shaped cores; 15 x 15 mm; For bores ø20~ø35 25x25 mm; For bores ø35~ø50 35 x 35 mm; For bores ø50~ • Temperature sensor • Plate for small bearings 372 (524) 1115 16.0 16.5 • Temperature sensor • Plate for small bearings • Two l-shaped cores; 35 x 35 mm; For bores ø35~ø50 55 x 55 mm; For bores ø80~ • Temperature sensor • Base with wheels • Box for l-shaped cores • Temperature sensor • Base with wheels • Box for l-shaped cores • Box for lshaped cores Notes (1) L’: Bearing rest extended (2): Not available from stock. Contact NSK for details. Remarks 1. Be sure to give the voltage and frequency when placing an order. 2. Consult NSK for voltages other than those listed. 3. CHE01xx Model can use both 50 and 60Hz. 4. Bearings should not be heated higher than 120˚C. 5. Handle the heated product with care. 6 NSK Pullers, Pushers, Straighteners & Tri-Section Press Plates Series Style in 4 5 0 Type blank = puller 3 = tri-section press plate 8 = pusher blank H C L 3 CK 3 Pullers, pushers, straighteners and tri-section press plates are useful in the quick, easy and safe installation and removal of bearings, rings, pulleys and gears. The use of these tools is helpful in protecting the shaft, bearings and surrounding equipment from damage. They also help reduce the potential for bodily harm to the operator. NSK’s family of pullers, pushers, straighteners and tri-section press plates come in a full range of sizes and come individually or in kits specifically matched to customer needs. NSK offers a hydraulic pusher, puller and tri-section press plate in a single heavy duty case making transportation and storage more convenient as well as reducing the possibility of lost parts. Pullers are available in non-interchangeable standard and high capacity designs. The high capacity design includes a high pressure cylinder and cobra jaw. Hydraulic pullers and pushers from NSK incorporate course threads which make it easier and quicker to assemble than competitive 7 pump built in cylinder straightener pump separate of cylinder pusher kit Special Feature Base number bearing removal products. = = = = -6 in HCL = = = = = standard high capacity cylinder strong cobra jaw long jaw kit with tri-section press plate ∅A = Largest CK3-_ ∅A Tri-Section Press Plates ∅B A/B-0001 C CK3-_ D E SRB CK3-_ Shaft G F CK3-50 CK3-100 CK3-160 CK3-260 CK3-380 Part Number CK3-50 CK3-100 CK3-160 CK3-260 CK3-380 21304 22205 22211 23120 23032 22310 22320 23232 23252 24176 CK3-50 CK3-100 CK3-160 CK3-260 CK3-380 61801 61805 61811 61820 61832 6410 6320 6232 6252 6076 A B C kN ton (imp) Dimensions D mm 80 200 300 450 600 8 20 30 45 60 12 26 50 90 140 50 100 160 260 380 20 36 45 70 81 26 45 60 88 112 Capacity * CB = cardboard, M = metal, PE = plastic enclosure, W = wood box CK3-50 CK3-100 CK3-160 CK3-260 CK3-380 NN4920 NN4920 NN3020 NNU49323 NN4120 NNU4132 NNU4152 NNU4176 WT E F G 15 25 33 47 63 2 3 4 6 8 4 6 8 11 14 kg ** S = short, L = long 0.5 2.8 6.5 19.5 48.4 † B = PVC bag, M = PVC mesh 8 Puller CK-8inH C 15mm CK-6sd CK-6in CK-6inL CK-6inHC CK-6inHCL CK-6in3 CK-6in3H CK-8in CK-8inL CK-8inHC CK-8inHCL CK-8in3 CK-8in3H CK-10in CK-10inL CK-10in3 CK-11inHC CK-11inHCL CK-11in3H CK-12inHC CK-12inHCL CK-15inHC CK-25 CK-25C CK-25CL CK-105 CK-105L CK-105HC CK-105HCL CK-135HC CK-135HCL CK-155HC CK-104 CK-104A CK-104B CK-130 CK8-270 CK8-270A CK8-270C CK8-270G CK8-INP Reach Capacity Jaw** kN ton (imp) 60~65 60~65 60~65 100~105 100~105 60~65 100~105 80~85 80~85 120~125 120~125 80~85 120~125 150~155 150~155 150~155 200~205 200~205 200~205 250~255 250~255 300~305 400~405 400~405 400~405 150~155 150~155 175~180 175~180 225~230 225~230 250~255 150~155 150~155 150~155 6~6.5 6~6.5 6~6.5 10~10.5 10~10.5 6~6.5 10~10.5 8~8.5 8~8.5 12~12.5 12~12.5 8~8.5 12~12.5 15~15.5 15~15.5 15~15.5 20~20.5 20~20.5 20~20.5 25~25.5 25~25.5 30~30.5 40~40.5 40~40.5 40~40.5 15~15.5 15~15.5 17.5~18 17.5~18 22.5~23 22.5~23 25~25.5 15~15.5 15~15.5 15~15.5 80 120 80 120 8 12 8 12 B Std. S Cobra L S L • • Cylinder (kpsi) 10 12 • • CB • M • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • (CK3-100) • (CK3-100) • (CK3-160) • (CK3-160) • (CK3-160) • • • • • • • • • Tri-Section Press Plate M • • • • • • • • • B Pusher Puller • • • • • • • Safety Bag† ∅G • • • • • • • W • • • • • • PE • • • • Spread • • • • • • E Case* • • • * CB = cardboard, M = metal, PE = plastic enclosure, W = wood box 9 ∅F Spread ∅A Part Number D F ∅E ∅G Jaw D Reach CK8-270 CK-_ in Stroke Pusher • ** S = short, L = long • • • • • • • • • • • † B = PVC bag, M = PVC mesh • (CK3-160) Puller/Straightener CK-10in CK-104A C CK-104 Stroke Reach B E ∅G A Spread Reach CK-10in CK-104 Reach CK-104A CK-10in Stroke Jaw CK-10in ∅G Spread CK-10in is sold separately from CK-104A Reach Spread Stroke A B C 11 11 11 11 11 11 11 11 14 11 14 11 11 14 30 14 14 30 14 30 27 27 6 6 10 6 10 6 6 10 10 10 10 10 10 10 28 10 10 28 10 28 36 36 22 22 25 22 25 22 22 25 29 25 29 25 25 29 33 29 29 33 29 33 38 38 32 32 51 32 51 32 32 51 51 51 51 51 51 51 75 51 51 75 51 75 78 78 30 30 14 30 14 30 30 27 27 38 38 10 28 10 28 28 36 36 28 28 29 33 29 33 33 38 38 32 32/60 30 35 17 17 188 193 35 35 90 90 mm 152 152 190 182 220 152 182 190 229 220 259 190 220 229 300 229 259 300 259 300 375 375 30/150 30/200 30/200 280 280 30/200 280 30/250 30/250 305 305 30/250 305 280 280 280 356 356 356 406 406 50/540 405 635 229 300 259 300 300 375 375 150 205 150/205 -55~395 -55~385 -55~385 -55~385 -55~385 800 1200 280 280 356 356 406 406 540 100/410 100/410 100/410 36-130 58-270 58-270 58-270 58-270 55 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 82 110 110 110 250 250 250 82 82 82 82 110 110 110 82 82 82 82 82 82 82 Dimensions D mm WT E F G 53 83 83 113 113 83 113 83 83 113 113 83 113 83 83 83 113 113 113 140 140 170 165 42 42 42 42 42 42 42 50 50 50 50 50 50 60 60 60 60 60 60 70 70 74 110 25 25 25 25 25 25 25 28 28 25 25 28 25 35 35 35 35 35 35 45 45 55 71 76 76 51 75 51 75 75 78 78 83 83 113 113 140 140 170 60 60 60 60 70 70 74 35 35 35 35 45 45 55 60 230 230 30 58 160 130 kg 60 35 35 5.0 5.5 6.3 6.7 7.6 9.1 9.5 7.3 8.1 9.2 10.7 13.8 15.7 9.3 12.9 15.8 12.0 14.2 18.6 19.3 24.3 32.4 88.7 57.2 72.2 13.8 17.3 16.4 18.6 23.8 28.7 31.6 10.4 9.1 14.6 7.5 12.3 15.4 14.4 30.9 Part Number CK-6sd CK-6in CK-6inL CK-6inHC CK-6inHCL CK-6in3 CK-6in3H CK-8in CK-8inL CK-8inHC CK-8inHCL CK-8in3 CK-8in3H CK-10in CK-10inL CK-10in3 CK-11inHC CK-11inHCL CK-11in3H CK-12inHC CK-12inHCL CK-15inHC CK-25 CK-25C CK-25CL CK-105 CK-105L CK-105HC CK-105HCL CK-135HC CK-135HCL CK-155HC CK-104 CK-104A CK-104B CK-130 CK8-270 CK8-270A CK8-270C CK8-270G CK8-INP 10 NSK Hydraulic Nuts Size (bore) Series (Examples) 200 = 200 mm (metric thread) 199 = 199 mm (7.8740 inch thread) 180 = 180 mm (metric thread) 179 = 179 mm (7.0866 inch thread) blank = metric thread Z = inch thread B = blank (no thread) Style -1 = standard -2, -3, -4 etc. = variation on standard Base number HMV 199 Z -1 Hydraulic nuts from NSK utilize an axial drive-up method to ensure the accurate and quick installation of tapered Nut bore bearings. The axial drive-up method ensures that the internal clearance and interference fit is correct by monitoring the movement of the piston, and thus the bearing's inner ring, in relation to the hydraulic nut. This method minimizes the need to continually check the clearance reduction with feeler gages. The benefit of NSK’s patented axial drive-up method is that it does not require the use of a dial indicator or charts. Competitive axial drive-up systems require a special dial indicator and the use of printed charts, which not only add to cost but can also be difficult to read. NSK hydraulic nuts are coated with Armoloy, a special permanent anti-rusting layer, making them much more durable than other offerings. They also use NPT ports so replacement fittings are inexpensive and easy to obtain. Cranking handles come in standard diameter rod sizes so replacements can be made from standard stock instead of having to buy specialized sizes as is common with competitive offerings. Larger sizes are made with tapped holes for eye bolts for easy lifting. Hydraulic nuts come complete with jack out bolts that are very useful in making the replacement of seals quick and easy. A full size range is available and all hydraulic nut kits come in a secure carrying case. 11 Roll Journal Seat Tapered Bore SRB NPTF Oil Port Axial Drive-up Pin Piston Patented Design NSK Hydraulic Nuts There are three different ways to use Hydraulic Nuts. Below are the three methods. Contact NSK if you have any questions. Before Mounting Axial displacement method 1 Cr Cm Cb X Cb = Bench Clearance Cm = Mounted Clearance Cr = Clearance Reduction Da Gap Overhang “X” Ds = Starting Distance Da = Min. Axial Displacement X = Overhang after Installed Straight edge method Axial Displacement Pin and back of Hydraulic Nut are flush Cm Da Using Axial Displacement Pin: Piston is ready to move the bearing by pushing against the inner ring. Axial displacement method 1 Cb = Cm + Cr Ds = Da + X Ds 2 After Mounting Da = Min. Axial Displacement Using Axial Displacement Pin: Piston has moved the bearing the minimum axial displacement. The Axial Displacement pin is flush with the back of the nut. 2 Straight edge method Axial Displacement Pin Wrench Wrench Back of Nut Using Straight Edge: Placing a straight edge such as a wrench will show a gap. 3 Dial indicator method Magnetic Base Dial Indicator Using Dial Indicator: Place a dial indicator on the back of the axial displacement pin. No Gap Axial Displacement Pin Using Straight Edge: The gap has disappeared indicating the bearing has moved the minimal axial displacement. 3 Dial indicator method Magnetic Base Dial Indicator Using Dial Indicator: Watch the gage to determine the axial displacement of the bearing. 12 d2 d1 C Ø 1/4” NPTF -1 4Z V7 B1 HM A B O-ring & Back-up thread D d3 Ø 3/8” NPTF A-A Ø 3/8” NPTF Plug Jack Out Bolt Bearing Bore Size*** Bore Symbol Bore (mm) A ØE P COR Crank Handle Wrench Hydraulic Nut p/n Dimensions Bore (inch) Metric HMV( )-1 Inch HMV( )Z-1 Blank HMV( )B-1 d1 (mm) d2 (mm) d3 (mm) B (mm) B1 (mm) D (mm) E (mm) C (mm) 10 11 12 13 50 55 60 65 1.9685 2.1654 2.3622 2.5591 50 55 60 65 49 54 59 64 50 55 60 65 50.5 55.5 60.5 65.5 84 89 95 101 114 120 125 130 38 38 38 38 4 4 5 5 72 76 81 88 12.7 12.7 12.7 12.7 13.0 13.0 13.0 13.0 14 15 16 70 75 80 2.7559 2.9528 3.1496 70 75 80 69 74 79 70 75 80 70.5 75.5 80.5 107 112 117 135 140 146 38 38 38 5 5 5 95 100 106 12.7 12.7 12.7 13.0 13.0 13.0 17 18 19 20 85 90 95 100 3.3465 3.5433 3.7402 3.9370 85 90 95 100 84 89 94 99 85 90 95 100 85.5 90.5 95.5 100.5 122 127 133 138 150 156 162 166 38 38 38 38 5 5 5 6 110 116 122 126 12.7 12.7 12.7 12.7 13.0 13.0 13.0 13.0 21 22 n/a 24 105 110 n/a 120 4.1339 4.3307 n/a 4.7244 105 110 115 120 104 109 n/a 119 105 110 115 120 105.5 110.5 115.5 120.5 143 149 154 159 172 178 182 188 38 38 38 38 6 6 6 6 130 136 141 146 12.7 12.7 12.7 12.7 13.0 13.0 13.0 13.0 n/a 26 n/a 28 n/a 130 n/a 140 n/a 5.1181 n/a 5.5118 125 130 135 140 n/a 129 n/a 139 125 130 135 140 125.5 130.5 135.5 140.5 164 170 175 180 192 198 204 208 38 38 38 38 6 6 6 7 151 156 161 166 12.7 12.7 12.7 19 13.0 13.0 13.0 13.0 n/a 30 n/a 32 n/a 150 n/a 160 n/a 5.9055 n/a 6.2992 145 150 155 160 n/a 149 n/a 159 145 150 155 160 145.5 150.5 155.5 160.5 186 191 198 204 214 220 226 232 39 39 39 40 7 7 7 7 171 176 183 190 19 19 19 19 13.5 13.5 14.0 14.5 n/a 34 36 n/a 170 180 n/a 6.6929 7.0866 165 170 180 n/a 169 179 165 170 180 165.5 170.5 180.5 209 215 227 238 244 256 40 41 41 7 7 7 195 200 212 19 19 19 14.5 15.0 15.5 38 40 190 200 7.4803 7.8740 190 200 189 199 190 200 191 201 239 251 270 282 42 43 8 8 230 241 19 19 16.5 17.0 n/a n/a n/a 44 n/a n/a n/a n/a 220 n/a n/a n/a n/a 8.6614 n/a 205 210 215 220 225 n/a n/a n/a 219 n/a 205 210 215 220 225 207 212 217 222 227 256 262 267 273 280 288 294 300 306 312 43 44 44 44 45 8 8 8 8 8 247 252 258 263 269 19 19 19 19 19 17.0 17.5 17.5 18.0 18.5 n/a n/a 48 n/a n/a n/a 240 n/a n/a n/a 9.4488 n/a 230 235 240 250 n/a n/a 239 n/a 230 235 240 250 232 237 242 252 285 291 296 307 318 326 330 342 45 46 46 46 8 8 9 9 274 281 285 296 19 19 19 19 18.5 19.0 19.0 19.5 52 n/a 56 260 n/a 280 10.2362 n/a 11.0236 260 270 280 258 n/a 279 260 270 280 262 272 282 319 330 341 356 368 380 47 48 49 9 9 9 308 319 330 19 19 19 20.0 20.5 21.0 n/a 60 n/a n/a 300 n/a n/a 11.8110 n/a 290 300 310 n/a 299 n/a 290 300 310 292 302 312 353 364 375 390 404 416 49 51 52 9 10 10 340 352 363 19 19 19 21.5 22.0 22.6 * Inch threads for HMV49Z-1 to HMV328Z-1 are American National Form Class 3. Inch threads for HMV338Z-1 to HMV950Z-1 are ACME General Purpose Class 3 G. ** Metric threads for HMV49-1 to HMV200-1 are ISO 965/111-1980 tolerance class 6H. Metric threads for HMV205-1 to HMV1000-1 are ISO 2901-1977 tolerance class 7H. 13 ØE Jack Out Bolt NPTF Plug Wrench 1 **If a seal needs replacing, the use of NSK's jack out bolts make the task quick and easy. -1 4Z V7 HM 2 3 CORP Properties piston stroke piston area (cm2) mass (kg) Metric Thread ** Inch Threads* 5 5 5 5 29 31 33 36 2.70 2.75 2.80 3.00 M50x1.5 M55x2 M60x2 M65x2 1.967 2.157 2.360 2.548 18 18 18 18 0.45 0.55 5 5 5 38 40 42 3.20 3.40 3.70 M70x2 M75x2 M80x2 2.751 2.933 3.137 18 12 12 0.60 0.70 5 5 5 5 45 47 49 51 3.75 4.00 4.30 4.40 M85x2 M90x2 M95x2 M100x2 3.340 3.527 3.730 3.918 12 12 12 12 0.70 0.85 1.75 2.15 5 5 5 5 53 56 58 60 4.65 4.95 5.00 5.25 M105x2 M110x2 M115x2 M120x2 4.122 4.325 n/a 4.716 12 12 n/a 12 0.75 0.90 1.90 2.25 5 5 5 5 62 64 66 68 5.25 5.65 5.65 6.00 M125x2 M130x2 M135x2 M140x2 n/a 5.106 n/a 5.497 n/a 12 n/a 12 0.90 1.10 2.25 2.75 5 5 5 6 73 75 81 86 6.50 6.60 6.95 7.60 M145x2 M150x2 M155x3 M160x3 n/a 5.888 n/a 6.284 n/a 12 n/a 8 1.00 1.30 2.50 3.25 6 6 6 89 94 103 7.90 8.40 9.15 M165x3 M170x3 M180x3 n/a 6.659 7.066 n/a 8 8 1.10 1.40 2.75 3.50 7 8 115 125 10.5 11.5 M190x3 M200x3 7.472 7.847 8 8 1.30 1.60 3.25 4.00 8 9 9 9 9 128 134 137 144 152 12.0 12.5 13.0 13.5 14.5 Tr205x4 Tr210x4 Tr215x4 Tr220x4 Tr225x4 n/a n/a n/a 8.628 n/a n/a n/a n/a 8 n/a 1.40 1.70 3.50 4.25 9 10 10 10 155 162 165 176 15.5 16.0 16.0 17.5 Tr230x4 Tr235x4 Tr240x4 Tr250x4 n/a n/a 9.442 n/a n/a n/a 6 n/a 1.60 1.90 4.00 4.75 11 12 12 188 199 211 19.0 20.5 22.0 Tr260x4 Tr270x4 Tr280x4 10.192 n/a 11.004 6 n/a 6 1.70 2.20 4.25 5.50 13 14 14 224 236 250 22.5 25.5 27.0 Tr250x4 Tr300x4 Tr310x4 n/a 11.785 n/a n/a 6 n/a 1.90 2.40 4.75 6.00 Nominal Diameter Threads per inch 1:12 (mm) axial displacement min. max. 1:30 (mm) axial displacement min. max. *** Mounting directly on a tapered shaft or an adapter sleeve. For inch sizes, if mounting on a removal sleeve, choose next smallest inch size hydraulic nut. For metric sizes, if mounting on a removal sleeve, choose next smallest metric size. n/a = ISO bearing and standard inch hydraulic nut size does not exist for mounting directly on a shaft or on an adapter sleeve. Consult NSK for a non-standard sizes. 14 d2 d1 C Ø 1/4” NPTF HM A -1 4Z V7 B1 B O-ring & Back-up thread D d3 Ø 3/8” NPTF A-A Ø 3/8” NPTF Plug Jack Out Bolt Bearing Bore Size*** Bore Symbol Bore (mm) A ØE P COR Crank Handle Wrench Hydraulic Nut p/n Dimensions Bore (inch) Metric HMV( )-1 Inch HMV( )Z-1 Blank HMV( )B-1 d1 (mm) d2 (mm) d3 (mm) B (mm) B1 (mm) D (mm) E (mm) C (mm) 64 n/a 68 n/a n/a 320 n/a 340 n/a n/a 12.5984 n/a 13.3858 n/a n/a 320 330 340 345 350 319 n/a 338 n/a n/a 320 330 340 345 350 322 332 342 347 352 387 397 408 414 420 428 438 450 456 464 53 53 54 54 56 10 10 10 10 10 374 384 395 401 407 19 19 19 19 19 23.0 23.0 23.5 24.0 24.0 72 n/a n/a 76 n/a 80 360 n/a n/a 380 n/a 400 14.1732 n/a n/a 14.9606 n/a 15.7480 360 365 370 380 385 400 359 n/a n/a 379 n/a 399 360 365 370 380 385 400 362 367 372 382 387 402 431 436 442 452 459 475 472 482 486 498 504 522 56 57 57 58 58 60 10 11 11 11 11 11 416 424 428 439 445 461 19 19 19 25.4 25.4 25.4 24.5 24.5 25.0 25.0 25.5 26.0 n/a 84 n/a 88 n/a n/a 420 n/a 440 n/a n/a 16.5354 n/a 17.3228 n/a 410 420 430 440 450 n/a 419 n/a 439 n/a 410 420 430 440 450 412 422 432 442 452 486 498 508 519 530 534 546 558 566 580 61 61 62 62 64 11 11 11 12 12 472 483 494 503 515 25.4 25.4 25.4 25.4 25.4 26.5 27.0 27.0 27.5 28.0 92 n/a 96 n/a /500 460 n/a 480 n/a 500 18.1102 n/a 18.8976 n/a 19.6850 460 470 480 490 500 459 n/a 479 n/a 499 460 470 480 490 500 462 472 482 492 502 541 552 563 573 585 590 602 612 624 636 64 65 65 66 67 12 12 12 12 12 525 536 546 557 568 25.4 25.4 25.4 25.4 25.4 28.0 28.5 29.0 29.0 29.5 n/a n/a /530 n/a n/a /560 n/a n/a 530 n/a n/a 560 n/a n/a 20.8661 n/a n/a 22.0472 510 520 530 540 550 560 n/a n/a 530 n/a n/a 560 510 520 530 540 550 560 512 522 532 542 552 562 596 606 617 629 639 650 648 658 670 682 693 704 68 68 69 69 70 71 12 13 13 13 13 13 579 589 600 611 622 632 25.4 25.4 25.4 25.4 25.4 25.4 30.0 30.0 30.5 31.0 31.0 31.5 n/a n/a /600 /630 n/a n/a 600 630 n/a n/a 23.6220 24.8031 570 580 600 630 n/a n/a 600 630 570 580 600 630 572 582 602 632 661 671 693 726 716 726 748 782 72 72 73 74 13 13 13 14 643 653 674 706 25.4 25.4 25.4 25.4 32.0 32.0 32.5 33.5 n/a /670 n/a /710 n/a 670 n/a 710 n/a 26.3780 n/a 27.9528 650 670 690 710 n/a 670 n/a 710 650 670 690 710 652 672 692 712 757 796 818 840 804 826 848 870 75 76 77 78 14 14 14 15 727 748 769 790 25.4 25.4 25.4 25.4 33.5 33.5 34.2 34.7 /750 /800 750 800 29.5276 31.4961 750 800 750 800 750 800 752 802 883 936 912 965 79 80 15 16 831 883 25.4 25.4 35.8 36.8 /850 /900 850 900 33.4646 35.4331 850 900 850 900 850 900 852 902 990 1043 1020 1075 83 86 16 17 935 988 25.4 25.4 38.3 39.4 /950 /1000 950 1000 37.4016 39.3701 950 1000 950 n/a 950 1000 952 1002 1097 1150 1126 1180 86 88 17 17 1038 1090 25.4 25.4 40.9 41.9 * Inch threads for HMV49Z-1 to HMV328Z-1 are American National Form Class 3. Inch threads for HMV338Z-1 to HMV950Z-1 are ACME General Purpose Class 3 G. ** Metric threads for HMV49-1 to HMV200-1 are ISO 965/111-1980 tolerance class 6H. Metric threads for HMV205-1 to HMV1000-1 are ISO 2901-1977 tolerance class 7H. 15 ØE Jack Out Bolt NPTF Plug Wrench 1 **If a seal needs replacing, the use of NSK's jack out bolts make the task quick and easy. -1 4Z V7 HM 2 3 CORP Properties Inch Threads* 1:12 (mm) axial displacement min. max. 1:30 (mm) axial displacement min. max. piston area (cm2) mass (kg) Metric Thread ** 14 14 14 14 14 263 270 284 294 299 29.5 30.0 31.5 32.5 35.0 Tr320x5 Tr330x5 Tr340x5 Tr345x5 Tr350x5 12.562 n/a 13.339 n/a n/a 6 n/a 5 n/a n/a 2.20 2.70 5.50 6.75 15 15 16 16 16 17 313 317 328 335 347 367 35.5 38.5 39.0 40.5 41.0 45.5 Tr360x5 Tr365x5 Tr370x5 Tr380x5 Tr385x5 Tr400x5 14.170 n/a n/a 14.957 n/a 15.745 5 n/a n/a 5 n/a 5 2.40 3.00 6.00 7.50 17 17 17 17 17 383 400 408 425 442 48.0 50.0 52.5 54.0 57.5 Tr410x5 Tr420x5 Tr430x5 Tr440x5 Tr450x5 n/a 16.532 n/a 17.319 n/a n/a 5 n/a 5 n/a 2.70 3.30 6.75 8.25 17 18 19 19 19 451 469 487 496 515 60 62 63 66 70 Tr460x5 Tr470x5 Tr480x5 Tr490x5 Tr500x5 18.107 n/a 18.894 n/a 19.682 5 n/a 5 n/a 5 3.00 3.70 7.50 9.25 20 20 21 21 21 22 533 543 562 582 592 612 74 75 79 81 84 88 Tr510x6 Tr520x6 Tr530x6 Tr540x6 Tr550x6 Tr560x6 n/a n/a 20.867 n/a n/a 22.048 n/a n/a 4 n/a n/a 4 3.40 4.30 8.50 11.00 23 23 23 23 632 642 674 729 91 94 100 110 Tr570x6 Tr580x6 Tr600x6 Tr630x6 n/a n/a 23.623 24.804 n/a n/a 4 4 3.70 4.80 9.25 12.00 23 24 25 25 761 802 842 878 115 120 127 135 Tr650x6 Tr670x6 Tr690x6 Tr710x7 n/a 26.379 n/a 27.961 n/a 4 n/a 3 4.20 5.30 10.50 13.00 25 25 953 1040 146 161 Tr750x7 Tr800x7 29.536 31.504 3 3 4.50 5.90 11.50 15.00 26 30 1145 1242 181 205 Tr850x7 Tr900x7 33.473 35.441 3 3 5.00 6.60 12.50 16.50 30 34 1357 1459 218 239 Tr950x8 Tr1000x8 37.410 n/a 3 n/a 5.50 7.40 14.00 18.50 piston stroke Nominal Diameter Threads per inch *** Mounting directly on a tapered shaft or an adapter sleeve. For inch sizes, if mounting on a removal sleeve, choose next smallest inch size hydraulic nut. For metric sizes, if mounting on a removal sleeve, choose next smallest metric size. n/a = ISO bearing and standard inch hydraulic nut size does not exist for mounting directly on a shaft or on an adapter sleeve. Consult NSK for a non-standard sizes. 16 Hydraulic Pump Type HSS HDS ELE AIR = = = = Hydraulic Singe Stage Hydraulic Double Stage Electric Powered Pump Air Powered Pump Tank Capacity Base number SMALL LARGE PUMP HSS SMALL Quick Disconnect Coupler Hose Extra Oil Pump Tee Dial Indicator Gauge NSK offers hydraulic pumps that inject oil into hydraulic nuts during bearing installation and simplify the bearing removal process by pumping oil between the inner ring and journal. NSK heavy duty pumps are offered in two sizes, are lightweight and come in a specially designed protective carrying case. NSK P/N** Pump Description Usable Max. Oil Working Pressure* Capacity psi inch3 Oil Displacement Per Stroke inch3 1st stage Max. Piston Oil Outlet Weight Handle Stroke Port Effort Pump Dimensions inch (mm) 2nd stage lbs inch NPTF lbs L W H PUMP HSS LARGE Hand Pump Single Speed 10,000 48 0.15 24.4 0.98 3/8"-18 16.50 22.05 (560) 5.51 (140) 5.51 (140) PUMP HSS SMALL Hand Pump Single Speed 10,000 30.15 0.18 24.4 0.98 3/8"-18 13.44 15.16 (385) 5.51 (140) 5.32 (135) * All pumps include a relief valve set at 10,000 psi. ** All pumps come in kits which include a pump, hose, quick disconnect, coupler (nipple), gauge, tee, extra oil and a metal case. 17 Spanner Wrench Size Base number HN Numbered 1 to 22 according to AN locknuts part number 1 Size 23-30 = fits AN 23-30 locknuts 30-40 = fits AN 30-40 locknuts 40-52 = fits AN 40-52 locknuts Base number HN IMPACT INCH NSK SKF STANDARD SPANNER WRENCH P/N N 01 N 02 N 03 N 04 N 05 N 06 N 07 N 08 N 09 N 10 N 11 N 12 N 13 N 14 AN 15 AN 16 AN 17 AN 18 AN 19 AN 20 AN 21 AN 22 AN 02 AN 03 AN 04 AN 05 AN 06 AN 07 AN 08 AN 09 AN 10 AN 11 AN 12 AN 13 AN 14 AN 15 AN 16 AN 17 AN 18 AN 19 AN 20 AN 21 AN 22 KM 1 KM 2 KM 3 KM 4 KM 5 KM 6 KM 7 KM 8 KM 9 KM 10 KM 11 KM 12 KM 13 KM 14 KM 15 KM 16 KM 17 KM 18 KM 19 KM 20 KM 21 KM 22 HN 1 HN 2 HN 3 HN 4 HN 5 HN 6 HN 7 HN 8 HN 9 HN 10 HN 11 HN 12 HN 13 HN 14 HN 15 HN 16 HN 17 HN 18 HN 19 HN 20 HN 21 HN 22* LOCKNUT P/N 23-30 Spanner wrenches are a simple and inexpensive means of installing small size tapered bore bearings onto shafts and adapter sleeves. Because they clamp onto the slot in a locknut, they do not cause damage to the locknut which frequently occurs when using a hammer and keystock. NSK standard spanner wrenches are made from 1/4” (7mm) thick plates. The heads of impact spanner wrenches are made of forged steel, which is welded to a strong alloyed steel handle covered by easy grip rubber. NSK impact-spanner wrenches are heavy duty and can withstand the impact force of a hammer. All wrenches come with a convenient hole for ease of storage or hanging. METRIC * The largest standard spanner wrench is HN 22. LOCKNUT P/N** LOCKNUT SERIES KM HM..T HML..T HM30 HM31 AN-00 N-000 NSK IMPACT SPANNER WRENCH P/N LOCKNUT NUMBER 23-30 30-40 40-52 * * 41-50 * 41-42 41-54 * * 44-52 * * * 24-30 30-40 40-44 026-032 034-040 044-052 HN IMPACT 23-30 HN IMPACT 30-40 HN IMPACT 40-52 * Locknut of that size does not exist in this series. **All Locknut Series have letter and number part numbers (i.e. AN-24). 18 Worldwide Sales Offices NSK Ltd.-Headquarters, Tokyo, Japan www.nsk.com Americas & Europe Department tel: 03-3779-7120 Asia Marketing & Sales Department tel: 03-3779-7121 Africa South Africa: NSK South Africa (Pty) Ltd. Johannesburg tel: (011) 458 3600 Asia and Oceania Australia: www.nskaustralia.com.au NSK Australia Pty. Ltd. Melbourne tel: (03) 9764-8302 China: NSK Hong Kong Ltd. Hong Kong tel: 2739-9933 Kunshan NSK Co., Ltd. tel: 0520-7305654 Kunshan Guizhou HS NSK Bearings Co., Ltd. tel: 0853-3521505 Anshun NSK (Shanghai) Trading Co., Ltd. Shanghai tel: 021-62099051 NSK representative office tel: 010-6590-8161 Beijing NSK representative office Shanghai tel: 21-6209-9051 NSK representative office tel: 020-8732-0583 Guangzhou NSK representative office tel: 0853-3522522 Anshun India: Rane NASTECH Ltd. Chennai tel: 04114-65313, 65314, 65365, 66002 NSK representative office Chennai tel: 044-4334732 Indonesia: P.T. NSK Bearings Manufacturing Indonesia Jakarta tel: 021-898-0155 Korea: NSK Korea Co., Ltd. Seoul tel: 02-3287-0300 NSK Korea Co., Ltd., Changwon Plant tel: 0551-287-6001 Changwon Malaysia: NSK Bearings (Malaysia) Sdn. Bhd. tel: 03-7958-4396 Kuala Lumpur NSK Micro Precision (M) Sdn. Bhd. tel: 03-961-6288 Kuala Lumpur New Zealand: www.nsk-rhp.co.nz NSK New Zealand Ltd. tel: (09) 276-4992 Auckland Philippines: NSK representative office Manila tel: 02-759-6246 Singapore: NSK International (Singapore) Pte Ltd. Singapore tel: (65) 273 0357 NSK Singapore (Pte) Ltd. Singapore tel: (65) 278 1711 Taiwan: Taiwan NSK Precision Co., Ltd. Taipei tel: 02-2591-0656 Thailand: NSK Bearings (Thailand) Co., Ltd. Bangkok tel: 02-6412150~58 NSK Safety Technology (Thailand) Co., Ltd. tel: (038) 214-317-8 Chonburi Siam NASTECH Co., Ltd. tel: (038) 522-343~350 Chachoengsao Europe NSK Europe Ltd. (European Headquarters) www.eu.nsk.com Maidenhead, England tel: 0162-850-9800 France: NSK France S.A. Paris tel: 01 30 57 39 39 Germany: NSK Deutschland Gmbh Düsseldorf tel: 02102-481-0 NSK Steering Systems Europe Ltd. Stuttgart tel: 0771-79082-277 Neuweg Fertigung Gmbh Munderkingen tel: 07393-540 Italy: NSK Italia S.P.A. Milano tel: 02-995-191 Poland: NSK Europe Ltd. Warsaw Liaison Office tel: 48-22-645-1525, 1526 Warsaw NSK Iskra S.A. tel: 48-41-366-6111 Kielce Spain: NSK Spain S.A. Barcelona tel: 93-575-4041 Switzerland: Waelzlager Industriewerke Bulle AG (W.I.B.) Bulle tel: 026-9191100 Turkey: NSK Bearings Middle East Trading Co., Ltd. Istanbul tel: 90-216-442-7106 United Kingdom: NSK Bearings Europe Ltd. tel: 0191-586-6111 Peterlee, England NSK European Technology Co., Ltd. Ruddington, England tel: 0115-940-5409 NSK UK Ltd. tel: 0163-660-5123 Newark, England NSK Steering Systems Europe Ltd. Coventry, England tel: 024-76-588588 North and South America NSK Americas, Inc. (American Headquarters) tel: 734-913-7500 Ann Arbor, Michigan, U.S.A. Argentina: NSK Argentina SRL Buenos Aires tel: 011-4762-6556 Brazil: www.br.nsk.com NSK Brasil Ltda. São Paulo tel: 011-3269-4700 Canada: www.ca.nsk.com NSK Canada Inc. Toronto tel: 905-890-0740 Mexico: NSK Rodamientos Mexicana, S.A. de C.V. Mexico City tel: 5-301-2741 United States of America: www.us.nsk.com NSK Corporation tel: 734-913-7500 Ann Arbor, Michigan Sales Offices: Ann Arbor, Michigan tel: 734-913-7500 Cerritos, California tel: 562-926-2975 NSK American Technical Center tel: 734-913-7500 Ann Arbor, Michigan NSK Precision America, Inc. Addison, Illinois tel: 630-620-8500 NASTECH Bennington, Vermont tel: 802-442-5448 www.la.nsk.com NSK Latin America Inc. Miami, Florida tel: (305) 477-0605 NSK Ltd. has a basic policy not to export any products or technology designated as controlled items by export-related laws. When exporting the products in this brochure, the laws of the exporting country must be observed. Specifications are subject to change without notice and without any obligation on the part of the manufacturer. Every care has been taken to ensure the accuracy of the data contained in this brochure, but no liability can be accepted for any loss or damage suffered through errors or omissions. We will gratefully acknowledge any additions or corrections. Bearing maintenance tools 2005 Printed in Canada ©NSK 2005. The contents of this publication are the copyright of the publishers.
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