Kingfisher G30 Manual

Transcription

Kingfisher PLUS+
G30 Hardware Manual
Document Information
Document Control
Copyright
Copyright  CSE-Semaphore (Australia) Pty Ltd. ABN 35 006 805 910
info@rtunet.com, www.rtunet.com
Intellectual Property
CSE-Semaphore asserts ownership of the intellectual property contained herein and claims
copyright and authorship. CSE-Semaphore has and retains all rights of ownership and use of
the material herein in its on-going business.
Licence
This document is provided to the intended recipient(s) under a non-exclusive licence. This
licence permits Fair Use of the document for operational requirements, without payment of
further royalty or licence fee. Fair Use includes making copies of the document for operational,
backup and archive purposes. Fair Use includes distributing copies of the document to other
entities for the purposes of their performing related works for the intended recipient(s). Fair Use
does not include creating, selling or distributing copies of the document for other purposes. All
copies must retain this statement of Intellectual Property and Copyright.
Revision History
Rev.
Date
1.0
4/10/2007
1.1
20/3/2008
1.2
4/9/2008
1.3
11/12/2008
Summary
First release. G30 (stand-alone) processor and supported hardware. Serial comms option card
will be supported in a future firmware release. Other comms option cards will soon be available.
Updated G30 isolation specifications. G30 (firmware 1704+) now supports OPT-SER serial option
boards. Added more interface cables.
Added Series 3 (G3, G30) to Series 2 (CP-xx, PC-1, LP-x) serial port conversion cable (allows
Series 2 standard cables to be directly connected). Added additional safety warnings. Updated
Glossary. Updated GSM Modem cable. Added DIN rail mounting bracket. Updated RS422/RS485
wiring diagrams. Added wiring examples for PSO-ACR power supply card.
Updated the digital input voltage range specification for the IOD-MXx modules. Added installation
warning regarding Restricted Access Locations. Changed name of chapter “Mounting” to
“Installation”
G30 Hardware Manual 1.3
www.rtunet.com/support
Page 2
SAFETY WARNINGS
Installation
CAUTION
This equipment shall be installed only in RESTRICTED ACCESS LOCATIONS by the
appropriately trained service personnel.
The unit should not be mains powered (AC or DC) unless it is installed correctly.
Fire Risk
A supply voltage above the specified limits may cause fire.
CAUTION
Class I Division 2 Classification
This equipment is suitable for use in Class I, Division 2, Groups A-D or non-hazardous
locations only if used with a PSO-DCU power supply card
If a PSO-ACR power supply card is used, this equipment is suitable for use in nonhazardous locations only.
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR
SUITABILITY FOR CLASS I, DIVISION 2.
AVERTISSEMENT: RISQUE D’EXPLOSION – LA SUBSTITUTION DE COMPOSANTS PEUT
RENDRE CE MATÉRIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I,
DIVISION 2.
CAUTION
WARNING – EXPLOSION HAZARD – DO NOT REPLACE UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT – RISQUE D’EXPLOSION – COUPER LE COURANT OU S’ASSURER
QUE L’EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX AVANT DE REPLACER LE.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS
POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS
AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT DE DÉCONNECTER L’EQUIPMENT,
COUPER LE COURANT OU S’ASSURER QUE L’EMPLACEMENT EST DÉSIGNÉ NON
DANGEREUX.
Page 3
Contents
1.
G30 Standalone RTU................................ ................................ ............ 5
G30 OLED Displays ....................................................................................................................................... 5
G30 Processor Specifications ........................................................................................................................ 6
2.
Comms Cards................................ ................................ ....................... 8
Isolated Serial Card (OPT-SER) .................................................................................................................... 8
3.
Power Supply Cards ................................ ................................ .......... 10
AC Input Card, Regulated (PSO-ACR) - Non Hazardous Locations Only ................................................... 10
DC Input Card, Unregulated (PSO-DCU)..................................................................................................... 13
4.
IO Daughter Cards ................................ ................................ ............. 15
IO Daughter Card - MX2: 14DI, 8DO, 6AI (IOD-MX2) ................................................................................. 15
IO Daughter Card - MX3: 14DI, 8DO, 6AI, 2AO (IOD-MX3) ........................................................................ 15
IO Daughter Card - MX4: 16DI, 16DO (IOD-MX4)....................................................................................... 21
5.
Interface Cables ................................ ................................ ................. 26
G30 Ethernet Connection Cable .................................................................................................................. 26
G30 Serial Port Converter ............................................................................................................................ 27
G30 to G30 Serial Crossover Cable............................................................................................................. 27
G30 to CP-xx Serial Crossover Cable.......................................................................................................... 27
PSTN Modems and GSMs ........................................................................................................................... 28
Trio M Series Radio...................................................................................................................................... 28
MaxStream External Spread Spectrum Radio ............................................................................................. 29
6.
Installation ................................ ................................ .......................... 30
Panel Installation .......................................................................................................................................... 30
DIN Rail Installation...................................................................................................................................... 30
7.
Glossary................................ ................................ .............................. 31
8.
Appendix: Assembly Instructions ................................ .................... 32
Page 4
1.
G30 Standalone RTU
FEATURES
C-tick and electrical safety compliant for
Australia/NZ
Supports logic written in any of the
international IEC61131-3 control languages
OLED Display and four status lights
Three button controls
Up to three communications ports
One power supply card
Optional IO card
Optional comms card
The G30 is a standalone (self contained) RTU that allows a power supply card (required), an IO card
(optional) and a comms card (optional) to be installed within its enclosure. This allows the G30 to be setup
for a wide variety of applications that require a compact RTU.
G30 OLED Displays
GENERAL:
RTU address
System ID
Firmware
YY/MM/DD
1
AE
1595
HH:MM:SS
STATISTICS:
IP
192.168.0.1
Sub
255.255.255.0
Gwy
0.0.0.0
Interface
UDP
Tx Pkts
12345
Rx Pkts
12345
RX
RX
TX
TX
POWER SUPPLY:
HARDWARE:
PSO-xxx
IOD-xxx
Ethernet
ETHERNET:
OK
OK
OK
Type
PSO-xxx
V-out
13.8V
I-out mA
200mA
I-bat mA
150mA
Temperature
21°C
Failures
Successes
Failures
Successes
DI1
DI2
DI3
DI4
DI5
DI6
DI7
DI8
OFF
OFF
ON
OFF
ON
OFF
ON
ON
DI9
DI10
DI11
DI12
DI13
DI14
DI15
DI16
5
100
8
118
ON
ON
OFF
OFF
OFF
ON
ON
OFF
DO1
DO2
DO3
DO4
DO5
DO6
DO7
DO8
ON
OFF
ON
OFF
ON
OFF
ON
ON
DO9
DO10
DO11
DO12
DO13
DO14
DO15
DO16
ON
ON
OFF
OFF
OFF
ON
ON
OFF
Page 5
G30 Processor Specifications
Processor
Word Size
Flash Memory
SDRAM
NV Static RAM
Realtime Clock
Realtime Clock Backup
Note: flash memory and NV
static RAM does not require
battery backup
Communications Ports
Ethernet Protocols
Supported
Cirrus EP9301 (ARM9), 133 MHz maximum (internal)
32 bit data bus (internal)
16 MB. Permanent memory. Used to store the RTU configuration, logic,
retained variables and event logs. If power to the G30 processor is lost,
non-retained variables and the current state of execution will be reset.
32 MB
32 kB (128 kB optional). Permanent memory (NV = non volatile). Initial
storage location of event logs. Event logs are then transferred to Flash.
Yes. Accuracy + 1 minute/month (after calibration, at calibrating
temperature)
Super-capacitor
TBD/50 hours @ 25/70 C up to 1000 hours operation
TBD/TBD hours @ 25/70 C after 5 years
TBD/TBD hours @ 25/70 C after 10 years
Port 1: 10 or 100 Mbps Twisted Pair Ethernet. Has auto speed and link
detect
Port 2: USB 2.0 Host, Full Speed (12 Mbps max)
Port 3: Option card
TCP/IP, UDP, TCP, ARP and ICMP
TCP/UDP Kingfisher protocol port number: 4058
OLED Display
Color 96 x 64 pixel OLED (Organic Light Emitting Diode)
Displays 8 lines of 19 characters
LEDs (left to right)
LED1: Power
LED2:
LED3:
LED4:
Push buttons
Three - UP (left), DOWN (middle) and ENTER (right)
Configuration Software
RTU Address Range
Supported Protocols
Toolbox PLUS+
1-65535
Kingfisher, Modbus, DNP3, SNMP and more. For a complete list, please
obtain Protocols.PDF from www.rtunet.com/support
IEC 61131-3, Implemented using ISaGRAF Version 5.xx
9 to 30 VDC
2.5 W maximum
Operating Temperature
-40 to 70 C
Logic Processing
Input voltage range
Power Consumption
Environment
ON = Power OK
Currently unassigned
Operating Humidity
5-95% RH @ 0 to 40 C non-condensing
EMC & Safety Compliance
Port Isolation
C-Tick
Ethernet port: Working voltage in respect to system earth/ground must not
exceed 150 VAC maximum. Isolation voltage (transient): 1 kV.
USB Port: None
Option Card Port: Depends on the Option Card installed.
Dimensions G30 Stand Alone RTU
175 H x 70 W x 128 D mm (includes mounting brackets)
Page 6
Port 1 Ethernet Pinout
RJ45 Pin
1
2
3
4
5
6
7
8
Ethernet
Function
RJ45 Socket
RJ45 Plug
TX+
TXRX+
12345678
87654321
N/C
(EIA-561 / RS232D International Standard)
N/C
RXNote: the above pin numbering is opposite
N/C
to CP-11/21/30, PC-1 and LP-1 ports.
N/C
Port 1 Ethernet LEDs
LED
YELLOW
GREEN
Description
ON when there is traffic
ON when port is connected to an ethernet network
G30 Standalone RTU Part Numbers
G30-SW-OPT-PSO-IOD
IO Daughter Card Option:
MX2 - 14DI, 8AI, 8DO
MX3 - 14DI, 8AI, 8DO, 2 AO
MX4 - 16DI, 16DO
Power Supply Option:
ACR - AC Input regulated
DCU - DC Input unregulated
Comms Option:
000 - None
SER - RS232/422/485 Serial
Slot Width:
SA - Stand Alone
Eg. G30-SA-000-ACR-MX4
The above option cards are detailed in the following chapters.
Page 7
2.
Comms Cards
Isolated Serial Card (OPT-SER)
FEATURES
2.5 kV Isolation
RS232 / RS422 / RS485 Interface
Port Pinout
RJ45 Pin
RS232
1
2
3
4
5
6
7
8
DSR
DCD
DTR
GND
RXD
TXD
CTS
RTS
RS422 /
RS485*
NC
NC
NC
GND
RXTXRX+
TX+
RJ45 Socket
RJ45 Plug
87654321
12345678
(EIA-561 / RS232D Standard)
Note: the above pin numbering is
opposite to CP-11/21/30, PC-1 and LP-1
ports.
* Connect TX- and RX- together to obtain LINE- (RS485) and connect TX+ and RX+ together to obtain LINE+ (RS485).
The Isolated serial card supports full hardware flow control.
Isolated Serial Card Specifications
Baudrate
Data Format
Interface Types
Power Consumption
Environment
300 to 115200 bps
8 data bits, no parity, 1 stop (8, N, 1)
RS232 or RS422 or RS485
0.5 W maximum
-40 to 70 C
Operating Humidity
RS422 Line drive
RS485 Line drive
Isolation
10 Receivers
32 Receivers
2.5 kV
Page 8
Wiring Diagram - RS422 4-Wire
The Master RTU can transmit to or receive from any one Remote RTU at any time or each Remote RTU can
transmit to or receive from the master RTU, one at a time. Note: Remote RTUs cannot communicate with
each other. Up to 10 RTUs (or other RS422 devices) can be connected to the RS422 bus. Maximum RS422
wire length:1200 m.
Line termination
required
100
Ohm
GND w ire can
be tied directly
to EARTH if
100 ohm
resistor not
available
100
Ohm
GND *
GND
RX+
RX-
TX+
...
TX-
GND
RX+
RX-
TX-
TX+
GND
RX+
RX-
TX-
TX+
100
Ohm
1/2 W
RTU SERIAL PORT
RTU SERIAL PORT
RTU SERIAL PORT
Master
Rem ote
Rem ote
EARTH
* If GND w ir e not available, each GND terminal can be tied to EARTH locally using a 100 ohm 1/2 W resistor or
directly to EARTH (if resistors not available).
Wiring Diagram - RS485 2-Wire
LINE+
GND w ire can
be tied directly
to EARTH if
100 ohm
resistor not
available
LINE-
120
Ohm
LINE-
LINE+
LINE-
120
Ohm
LINE+
Each RTU can transmit/receive to any RTU, one at a time. Up to 32 RTUs (or other RS485 devices) can be
connected to the RS485 bus. Maximum RS485 Wire Length: 600 m.
RTU SERIAL PORT
RTU SERIAL PORT
RTU SERIAL PORT
GND
LINE-
...
LINE+
GND
RX-
TX-
RX+
TX+
GND
RX-
TX-
RX+
TX+
GND
RX-
TX-
RX+
TX+
GND *
RS485 DEVICE
100
Ohm
1/2 W
EARTH
* If GND w ir e not available, each GND terminal can be tied to EARTH locally using a 100 ohm 1/2 W resistor or
directly to EARTH (if resistors not available).
Page 9
3.
Power Supply Cards
AC Input Card, Regulated (PSO-ACR) - Non Hazardous
Locations Only
FEATURES
AC or DC Input Supply
Auxiliary DC Output
Monitoring - supply voltage and current
Low Voltage Shutdown
Backup Battery Charging
This power supply card accepts AC / DC mains input (or DC battery input) and outputs DC voltages used to
power the G30 and external equipment such as a radio. It also provides monitoring and protection of the
power supply circuitry.
WARNING: If a PSO-ACR power supply card is used, the G30 RTU is suitable for use in nonhazardous locations only.
Page 10
PSO-ACR Specifications
Input Supply
90-260 VAC, 50-60 Hz
96-340 VDC
Note: can also be powered using 11 to 14.5 VDC when powered from the
backup battery terminals.
Input Protection
Under Voltage (< 80 VAC) and Over Voltage (> 400VAC) on the mains input
Reverse Voltage and Over Voltage (> 18 VDC) on the battery input
Output Power
Regulated 35W Total
Backup Battery
Nominal Voltage
13.8 VDC. Boost charges battery using up to
14.2 VDC @ 7 A max.
Battery Fuse
6A @ 20 C polyfuse (auto-resettable). Provides
short circuit and overload protection.
Deep Discharge Protection
Yes.
RTU shuts down at < 10.5 V
Restarts at > 11.5 V
Intelligent Battery Charging
Yes. Temperature compensated.
Auxiliary Output
12 VDC @ 2.5 A max.
Protected against short circuit and overload
Controllable using logic (can switch OFF and ON)
Isolation
Maximum working voltage: 300 VRMS
Dielectric Strength: 2600 VAC or 3000 VDC for 1 minute
Input Supply Fuse
1.6 A
Connectors
IEC 60320-C14 Mains Power Inlet (standard IEC computer power socket)
6-way pluggable terminal block for Auxiliary output, external Temperature
Sensor and Battery
Environment
-40 to 70 C
Operating Humidity
o
Output Noise
500 mV peak-to-peak over 10 Hz to 10 MHz.
Monitoring
Item
Accuracy
Power Supply Voltage
Power Supply Current
Power Supply Temperature
External Temperature
(from ext. temp. sensor)
Battery Current
Battery present
AC Present
+ 0.2 V
+ 100 mA
+ 3 °C
+ 3 °C
+ 100 mA
EMC & Safety
Compliance
C-tick
Accessories
(supplied with card)
2.5m right-angle IEC 60320-C13 mains power inlet lead (with no mains plug
fitted)
External Temperature Sensor
6-way Terminal Block plug
Power Consumption
1W maximum (consumed by power supply card)
Page 11
PSO-ACR Wiring Diagram
ON
OFF
I/ O
I
Tape or cable tie
the temperature
sensor to the
negative battery
terminal to enable
temperature
compensated
battery charging.
Connect black
striped wire of
sensor to TS-.
OPTIONAL 12VDC
EXT ERNAL
DEVICE
-
+
+
-
O
VA+
VA+
VATS+
TSB+
B-
1
AUX 12V
OUTPUT
VATS+
ETHERNET
TEMP
SENSOR
TSB+
BATTERY
IN/OUT
B-
USB
+ OPTIONALBACKUP
BATTERY
N
Card is supplied with a right-angle
IEC 60320-C13 mains power inlet
plug and unterminated lead. Fit local
mains plug where necessary.
E
A
PO WER INP UT
90- 260 VAC
~ 96340 VDC
OPTION
A standard computer power cable can
be used to power the card. However,
the G30 door will not close.
Instead of using AC mains power to power the PSO-ACR,
the power supply card can be powered using a DC supply
connected to the Battery terminals or to the AC input
terminals as shown below.
Powering the PSO-ACR Usi ng A Low Voltage DC Supply
+
11 to 14.5 VDC
POWER
SUPPLY
-
B+
B-
Powering the PSO-ACR Usi ng A High Voltage DC Supply
96 to 340 VDC
POWER
SUPPLY
+
-
A
N
Page 12
DC Input Card, Unregulated (PSO-DCU)
FEATURES
Monitoring - supply voltage and current
Power using an external DC supply
Auxiliary DC Output
This card is powered from a DC input supply. It provides over and reverse voltage protection but otherwise
does not regulate the supply voltage. The card provides power for the G30, provides an auxiliary output for
external equipment and monitors the input supply voltage and current.
PSO-DCU Specifications
Input Supply
10-16 VDC, 2.5 A maximum
Input Protection
Over voltage and reverse voltage
Outputs
Auxiliary 2.0 A max @ Input Supply voltage.
Auxiliary output has over current and short circuit protection and can be
controlled (switched OFF and ON) using logic.
Input Supply - Low
Voltage shutdown
<10 V
Isolation
None
Supply Fuse
Internal 6 A polyfuse (auto-resettable)
Connector
6-way pluggable terminal block for Auxiliary output, external Temperature
Sensor and Input Supply
Environment
-40 to 70 C
Operating Humidity
Monitoring
o
Item
Accuracy
Supply Voltage
Supply Current
Card Temperature
External Temperature
(from ext. temp. sensor)
+ 0. 2 V
+ 100 mA
+ 3 °C
+ 3 °C
EMC & Safety
Compliance
C-tick
Accessories
(supplied with card)
External Temperature Sensor
6-way Terminal Block plug
Power Consumption
1 W maximum (consumed by power supply card)
Page 13
PSO-DCU Wiring Diagram
ON
OFF
I/ O
I
OPTIONAL DC
EXT ERNAL
DEVICE
+
-
Ambient Temperature Sensor
+
10 to 16 VDC
POWER
SUPPLY
-
VA+
VATS+
TS-
O
VA+
VATS+
TS-
+
+
-
-
1
AUX
OUTPUT
ETHERNET
TEMP
SENSOR
INPUT
INPUT
10~30VDC
10~16VDC
USB
OPTION
Page 14
4.
IO Daughter Cards
IO Daughter Card - MX2: 14DI, 8DO, 6AI (IOD-MX2)
IO Daughter Card - MX3: 14DI, 8DO, 6AI, 2AO (IOD-MX3)
FEATURES
6 Analog Inputs (software configurable as
current or voltage inputs)
2 Analog Outputs (MX3 only)
16-Bit Analog Resolution
Isolated DC Output for Loop Power
8 Transistor Outputs
14 Digital Inputs
500V RMS Channel to Logic Isolation
The MX3 is identical to the MX2 except it has two additional Analog outputs.
Digital Inputs: Can be powered from the card's own auxiliary output or an external supply can be used.
Current through an input (in either direction) results in a logic 1 in the status register.
Digital Outputs: Can be configured for high speed pulse outputs if desired.
Analog Inputs: Can be configured as current or voltage inputs using software.
Analog Outputs (IOD-MX-3 only): Provide current and voltage outputs. Outputs can be powered by the
card itself or from an external supply.
Page 15
Specifications
MX2 / MX3 General
Processor
Real Time Operating
System
Auxiliary Output
Atmel ARM7
ThreadX
IO Connector (on card)
24 VDC @ 250 mA (6 W) Isolated (for powering IO)
Protected against continuous short circuit
Isolated to 1500 V (for up to 60 seconds)
Maximum capacitive load 100 µF
40 pin IDC Male
Environment
o
-40 to 70 C
Operating Humidity
Accessories
Power Consumption
Supplied with a 1, 2 or 5 metre interface cable, 40 pin IDC female to female
Supplied with a terminal interface block that is DIN rail mountable (as shown)
MX2: 3 W / 9 W maximum with Auxiliary output OFF / ON
MX3: 4 W / 10 W maximum with Auxiliary output OFF / ON
Page 16
MX2 / MX3 Digital Inputs
Inputs per card
Rated Input Voltage
Input Type
Input Grouping
Input Characteristics
Isolation
Input Scan Time
Debounce
Channel Inversion
Sequence Of Events
Edge Counting
Frequency Counting
Quadrature Counting
14
24 VDC (supports reverse polarity)
Current Sinking
2 groups: inputs 1 to 6 and inputs 7 to 14. Each group has a separate common
Impedance
4.7 k
On-state Voltage
+ 19.2 to 28.8 VDC
Off-state Voltage
+ 0 to 5.0 VDC
On-state Current
1.4 mA minimum. Current=(Vin-1.2) / 5.7 mA
Off-state Current
0.5 mA maximum
500 V RMS channel to logic
100 V RMS channel to channel between input groups
250 V RMS channel to field power
250 V RMS channel to other types of IO channels (DO, AI and AO)
No isolation between channels in the same group
1 ms (for all channels)
0 (default) to 16000 ms configurable on any channel(s).
Yes. Selectable on any channel(s).
Yes. Selectable on any channel(s). Triggered on change of state.
Can capture up to 1000 events per second
Accurate to 1 ms.
Yes. Selectable on any channel(s). Can count rising or falling edges.
10 kHz maximum on channels 1 and 2
500 Hz maximum on all other channels
Selectable on input channels: 1&2, 3&4, 5&6, 7&8, 9&10, 11&12, 13&14
Page 17
MX2 / MX3 Digital Outputs
Outputs per card
Rated Switched Voltage
Output Type
Output Grouping
Maximum Switched
Voltage
Maximum Switched
Current
Isolation
Output Protection
Output Update Time
Failsafe
Pulse / Frequency
Generation
8
12 to 24 VDC
Transistor, Open Collector, Current Sinking
2 groups: outputs 1 to 4 and outputs 5 to 8
Each group has a separate common
60 VDC
100 mA per channel, self limited
250 V RMS channel to other types of IO channels (DI, AI and AO)
Yes. Protected against reverse polarity and transient over voltage and current
Yes. Software configurable on any channel(s). If failsafe is disabled, output
holds last state. Failsafe is triggered after 10 seconds of no communications to
the G30.
High Speed:
10 kHz maximum, 1 Hz minimum @ 50% nominal duty cycle
Configurable on channels 1 to 4
Accurate to 0.01%
Low Speed:
500 Hz maximum @ 50% nominal duty cycle
Accurate to 2% @ 500 Hz, 0.5% @ 100Hz, 0.1% @ 1 Hz
Configurable Pulse ON or OFF time: 1 to 16,000 ms
Note: Low Speed pulse frequencies are determined by the time it takes to generate one
pulse ie. Pulse Period = Pulse ON + Pulse OFF times. Pulse frequency (Hz) = 1000 /
Pulse Period (ms).
Page 18
MX2 / MX3 Analog Inputs
Inputs per card
6
Input Ranges
4-20 mA, 0-20 mA, 1-5 V, 0-5 V
(software selectable for each individual channel)
Isolation
250 V RMS channel to other types of IO channels (DI, DO and AO)
No isolation between Analog input channels
250  for current input
1 M for voltage input
+0.05% @ 20 °C
+ 0.15% @ -40 to 70 °C
16 bit
Input Scan Time
Input impedance
Accuracy
Resolution
MX3 Analog Outputs (not applicable to MX2)
Outputs per card
2
Output Ranges
4-20 mA, 0-20 mA, 1-5 V, 0-5 V
(software selectable for each channel)
Isolation
250 V RMS channel to other types of IO channels (DI, DO and AO)
No isolation between Analog output channels
Resolution
16 bit
Accuracy
+ 0.1% @ 20 °C
+ 0.2% @ -40 to 70 °C
Output Update Time
1 ms (for both channels)
Settling Time
20 ms max. per channel
User Load
850  maximum for current output
1 k minimum for voltage output
Output Protection
Protected against continuous short circuit.
Failsafe
Yes. Software configurable on any channel(s). Can specify 0-100% failsafe
value. If failsafe is disabled, output holds last value. Failsafe is triggered after
10 seconds of no communications to the G30.
Page 19
MX2 / MX3 Wiring Diagram
IO POWERED BY CARD
View ing Front Of Card
TOP
1
0V
24V
ANALOG INPUTS
+
24V
Analog 2-Wire
AI x
Transm itter
2
3 AO1V* AO2V* 4
9
11
NOTCH
13
COM*
AI 1- 6
COM
8
AI1
AI2
10
AI3
AI5
AI4
AI6
17
DO3
DO4 18
DO6 22
23
DO7
DO8 24
25
DI1
DI2 26
DI3
DI4 28
29
DI5
DI6 30
31 DI 1-6
COM
DI 7-14 32
COM
33
DI7
DI8 34
35
DI9
DI10 36
37
DI11
DI12 38
39
DI13
DI14 40
* IOD-MX3 Only
-
Analog 3-Wire
Transm itter
+
-
AI x
AI 1-6 COM
Analog
Current Load
AOxC
AO 1-2 COM
+
-
POWER
SUPPLY
+ Analog 4-Wire
Transm itter
+
POWER
SUPPLY
ANALOG OUTPUTS (IOD-MX3 only) *
AO 1-2 COM
0V
AOxV
+
-
PWR
AO 1-2 COM
27
Analog 4-Wire
Transm itter
PWR
24V
AOxC
COM
+
PWR
ANALOG OUTPUTS (IOD-MX3 only) *
19 DO 1-4 DO 5-8 20
DO5
AI x
AI 1-6 COM
+
-
POWER
SUPPLY
-
PWR
AI 1-6 COM
0V
24V
14
DO2 16
21
+ Analog 3-Wire
Transm itter
AI x
AI 1-6 COM
0V
24V
AI x
DO1
COM
+
AI 1-6 COM
0V
12
15
ANALOG INPUTS
+
Analog 2-Wire
AI x
Transm itter
AI 1-6 COM
5 AO1C* AO2C* 6
7 AO 1-2
IO POWERED EXTERNALLY
+
-
Analog
Current Load
+
POWER
SUPPLY
-
Analog
Voltage Load
DIGITAL INPUTS
DIGITAL INPUTS
FIELD CONTACT
FIELD CONTACT
DI x
DI x
24V
+
POWER
SUPPLY
DI y-z COM
0V
DI y-z COM
DIGITAL OUTPUTS
+
24V
DIGITAL OUTPUTS
+
DO x
LOAD
+
LOAD
DO x
DO y-z COM
0V
POWER
SUPPLY
DO y-z COM
When output is energised, output channel is
shorted to the DO COM terminal.
-
* Note: When using a mix of current and voltage Analog outputs, the accuracy of the voltage output will only
be preserved if the voltage output has its own common wire (ie. not shared with the current output[s]).
Page 20
IO Daughter Card - MX4: 16DI, 16DO (IOD-MX4)
FEATURES
16 Digital Inputs
16 Transistor Outputs
Isolated DC Output for Loop Power
500 V RMS Channel to Logic Isolation
Digital Inputs: Can be powered using the card's own auxiliary output or an external supply can be used.
Current through an input (in either direction) results in a logic 1 in the status register.
Digital Outputs: Can be configured for high speed pulse outputs if desired.
Page 21
Specifications
MX4 General
Processor
Real Time Operating
System
Auxiliary Output
IO Connector (on card)
Environment
Atmel ARM7
ThreadX
24 VDC @ 250 mA (6 W) Isolated (for powering IO)
Protected against continuous short circuit
Isolated to 1500 V (for up to 60 seconds)
Maximum capacitive load 100 µF
40 pin IDC Male
Operating Humidity
o
-40 to 70 C
Accessories
Supplied with a 1, 2 or 5 metre interface cable, 40 pin IDC female to female
Supplied with a terminal interface block that is DIN rail mountable (as shown)
Power Consumption
2 W / 8 W maximum with Auxiliary output OFF / ON
Page 22
MX4 Digital Inputs
Inputs per card
Rated Input Voltage
Input Type
Input Grouping
Input Characteristics
Isolation
Input Scan Time
Debounce
Channel Inversion
Sequence Of Events
Edge Counting
Frequency Counting
Quadrature Counting
16
24 VDC (supports reverse polarity)
Current Sinking
2 groups: inputs 1 to 8 and inputs 9 to 16. Each group has a separate common
Impedance
4.7 k
On-state Voltage
+ 19.2 to 28.8 VDC
Off-state Voltage
+ 0 to 5.0 VDC
On-state Current
1.4 mA minimum. Current=(Vin-1.2) / 5.7 mA
Off-state Current
0.5 mA maximum
250 V RMS channel to Earth
250 V RMS channel to other types of IO channels (DO, AI and AO)
0 (default) to 16000 ms configurable on any channel(s).
Yes. Selectable on any channel(s).
Yes. Selectable on any channel(s). Triggered on change of state.
Can capture up to 1000 events per second
Accurate to 1 ms.
Yes. Selectable on any channel(s). Can count rising or falling edges.
10 kHz maximum on channels 1 and 2
500 Hz maximum on all other channels
Selectable on input channels: 1&2, 3&4, 5&6, 7&8, 9&10, 11&12, 13&14,
15&16
Page 23
MX4 Digital Outputs
Outputs per card
Rated Switched Voltage
Output Type
Output Grouping
Maximum Switched
Voltage
Maximum Switched
Current
Isolation
Output Protection
Output Update Time
Failsafe
Pulse / Frequency
Generation
16
12 to 24 VDC
Transistor, Open Collector, Current Sinking
2 groups: outputs 1 to 4 and outputs 5 to 8
Each group has a separate common
60 VDC
100 mA per channel, self limited
250 V RMS channel to Earth
250 V RMS channel to other types of IO channels (DI, AI and AO)
Yes. Protected against reverse polarity and transient over voltage and current
Yes. Software configurable on any channel(s). If failsafe is disabled, output
holds last state. Failsafe is triggered after 10 seconds of no communications to
the G30.
High Speed:
10 kHz maximum, 1 Hz minimum @ 50% nominal duty cycle
Accurate to 0.01%
Low Speed:
500 Hz maximum @ 50% nominal duty cycle
Accurate to 2% @ 500 Hz, 0.5% @ 100 Hz, 0.1% @ 1 Hz
Configurable Pulse ON or OFF time: 1 to 16,000 ms
Note: Low Speed pulse frequencies are determined by the time it takes to generate one
pulse ie. Pulse Period = Pulse ON + Pulse OFF times. Pulse frequency (Hz) = 1000 /
Pulse Period (ms).
Page 24
MX4 Wiring Diagram
View ing Front Of Card
TOP
1
0V
24V
IO POWERED BY CARD
IO POWERED EXTERNALLY
DIGITAL INPUTS
DIGITAL INPUTS
2
FIELD CONTACT
FIELD CONTACT
NOTCH
DI x
3
DO1
DO2 4
5
DO3
DO4 6
7
DO5
DO6 8
9
DO7
DO8 10
11
DO1-8 DO9-16 12
COM
COM
13
DO9
15
DO11 DO12 16
17
DO13 DO14 18
19
DO15 DO16 20
DO10 14
21
DI1
DI2 22
23
DI3
DI4 24
25
DI5
DI6 26
27
DI7
DI8 28
29
DI1-8
COM
DI9-16
30
COM
31
DI9
DI10 32
33
DI11
DI12 34
35
DI13
DI14 36
37
DI15
DI16 38
DI x
24V
DI y-z COM
0V
+
POWER
SUPPLY
DI y-z COM
Note: polarity can
be reversed
DIGITAL OUTPUTS
+
24V
DIGITAL OUTPUTS
+
DO x
LOAD
+
LOAD
DO x
DO y-z COM
0V
POWER
SUPPLY
DO y-z COM
-
39 EARTH EARTH 40
Page 25
5.
Interface Cables
G30 Ethernet Connection Cable
To connect directly to a G30 with a PC, an Ethernet crossover cable (as supplied with Toolbox PLUS+) is
required as illustrated below. If connecting to an Ethernet hub, a straight through cable or a crossover cable
can be used.
G30
Ethernet Crossover Cable
Ethernet Switch
Ethernet
Network
Ethernet Switch
G30
Ethernet Straight
Through Patch
Cables
The above cables are industry standard and are readily available.
Page 26
G30 Serial Port Converter
Converts a G30 serial port into a CP-xx serial port. Series 2 (CP-xx, PC-1, LP-1) serial port cables can then
be used with the converted G30 serial port.
G30 Serial Card
RJ45 Socket - Surface Mount Bo x
(with screw terminals)
G30
RJ45
Patch lead wire
RJ45 Socket
87654321
DSR 1
DCD 2
DTR 3
GND 4
RXD 5
TXD 6
CTS 7
RTS 8
n/c
CP-xx Serial Port
RJ45 Socket
Box Wire
7 4.3 VDC 12345678
5 DCD
8 DTR
4 GND
2 RXD
1 TXD
3 CTS
6 RTS
n/c
G30 to G30 Serial Crossover Cable
G30 Serial Card
G30
Heatshrink (Wires joined inside as shown below)
RJ45
RJ45
G30 Serial Card
G30
Serial Crossover Cable
RJ45 Socket
TXD 6
RXD 5
GND 4
CTS 7
RTS 8
6 TXD
5 RXD
4 GND
7 CTS
8 RTS
8765432
1
RJ45 Socket
8765432
1
G30 to CP-xx Serial Crossover Cable
G30 Serial Card
G30
Heatshrink (Wires joined inside as shown below)
RJ45
RJ45
CP-xx (also
PC-1, LP-1)
RTU Serial Port
Serial Crossover Cable
RJ45 Socket
TXD 6
RXD 5
GND 4
CTS 7
RTS 8
1 TXD
2 RXD
4 GND
3 CTS
6 RTS
87654321
RJ45 Socket
12345678
Page 27
PSTN Modems and GSMs
DB25 Male
G30 Serial Card
Banksia PSTN Modem
G30
RJ45
RJ45 Socket
87654321
TXD 6
RXD 5
GND 4
DCD 2
CTS 7
RTS 8
DB15 Male
High Density
G30 Serial Card
G30
RJ45 Socket
2 TXD
3 RXD
7 GND
8 DCD
20 DTR
5 CTS
4 RTS
Wavecom GSM
RJ45
TXD 6
RXD 5
GND 4
DCD 2
CTS 7
RTS 8
2 TXD
6 RXD
9 GND
1 DCD
12 RTS
8 DTR
(WM02-G900,
Fastrack or
Fastrack Supreme)
87654321
DB15 Male
High Density
G30 Serial Card
G30
RJ45 Socket
87654321
3G Data Modem
Maxon MM-6280IND
RJ45
TXD 6
RXD 5
GND 4
DCD 2
CTS 7
RTS 8
3 TXD
2 RXD
14 GND
1 DCD
7 RTS
13 DTR
Trio M Series Radio
G30 Serial Card
G30
RJ45 Socket
DB9 Male
TRIO M Series Radio
With Modem Fitted
(Eg. MR450)
RJ45
TXD 6
RXD 5
GND 4
DCD 2
CTS 7
RTS 8
3 TXD
2 RXD
5 GND
1 DCD
87654321
Page 28
MaxStream External Spread Spectrum Radio
The following Maxstream external spread spectrum RF modems are recommended:

XTH9-PKI-R-128
Xtend 900MHz Spread Spectrum Modem RS232/485/422 for Australia

XT09-PKI-R
Xtend 900MHz Spread Spectrum Modem RS232/485/422 for the USA

X24-019PKI-R
Xstream 2.4GHz Spread Spectrum Modem RS232/485/422, 19200 bps
throughput, International
G30 Serial Card
G30
RJ45 Socket
87654321
DB9 Male
RJ45
TXD 6
RXD 5
GND 4
DCD 2
CTS 7
RTS 8
DTR 3
3 TXD
2 RXD
5 GND
1 DCD
8 CTS
7 RTS
4 DTR
MaxStream Spread
Spectrum modem
Please ensure that the MaxStream radio switches are set as follows:
XTend
O
N
1 2 3 4 5 6
XStream
Set for: RS232,
RS485 termination=None and
TX/RX mode=User Defined
(Switch 1, 5 and 6 set ON)
O
N
1 2 3 4 5 6
Set for: RS232,
RS485 termination=None
and Parity=None
(Switch 1 ON)
Page 29
6.
Installation
Panel Installation
Use 4 screws to attach the G30 to a suitable flat surface.
Ensure there is adequate ventilation below and above the unit and
that any objects do not obstruct the ventilation holes.
CAUTION: This equipment shall be installed only in
RESTRICTED ACCESS LOCATIONS by the appropriately trained
service personnel.
CAUTION: The unit should not be mains powered (AC or DC)
unless it is installed correctly.
DIN Rail Installation
DIN rail bracket
G30 installed on DIN rail bracket
Page 30
7.
Glossary
AI, AO, DI, DO
Byte
Card
Comms
Current Sinking
G30
Analog Input, Analog Output, Digital Input and Digital Output respectively.
A group of 8 bits. Each bit can be a 0 (off) or a 1 (on) allowing up to 256 combinations.
A PCB (printed circuit board) and its connectors. A card is housed within a module.
Communications
Current is supplied into the RTU’s IO terminal.
A double width module that includes a Power Supply Card, a Processor Card and may
include an IO card and a comms option card. Runs the Linux operating system and
supports ISAGRAF.
IO
Input, Output
IP
Internet Protocol. Used for ethernet communications.
Port
A physical connection or socket on an RTU used for communications
Processor Module Processor module containing a CPU (central processing unit)
Protocol
Refers to the format of messages that may be passed to, from and through an RTU in
communication with local and remote devices. Communications may use one or more
RTU ports. Examples of protocols used within telemetry include Kingfisher, Modbus
and DNP3.
RTU
Acronym for Remote Terminal Unit. Describes a group of processor, communication
and IO modules that comprise a device for monitoring and control of hardware and
devices in remote locations.
TCP/IP
Transfer Control Protocol / Internet Protocol. Commonly used for Ethernet
communications.
UDP
Universal Datagram Protocol.
Page 31
8.
Appendix: Assembly Instructions
This appendix describes how to assemble all the possible components in a G3-SA-xxx-xxx-xxx Stand Alone
RTU.
WARNING: FOLLOW ANTI-STATIC PROCEDURES
Electronic components can be damaged by even small amounts of static discharge. It is highly recommend
that antistatic procedures be used. Avoid touching any components and metal parts. Do not store cards near
strong electrostatic, electromagnetic, or radioactive fields.
1. Fit the OLED to
the G30 processor
card.
If OLED connector
and PCB connector
are different
brands, the keyway
on the PCB
connector will need
to be removed.
2. Connect the
short cable to the
G30 processor
card. Bend cable as
shown.
3. Connect the long
cable to the G30
processor card.
4. Install the
comms option
card and fasten
with screws
Page 32
5. Connect short
cable to MX card.
Lay long cable
underneath MX
card and install MX
card to centre of
case.
6. Install the G30
processor card.
Ensure OLED
slides into top front
of case.
7. Install right hand
side of case
8. Install long cable
to power supply
card as shown.
Page 33
9. Install power
supply into left
hand side of case.
Ensure power
supply card locates
onto case support
dowels.
10. Install left hand
side case cover
11. Install the
rubber buttons to
the OLED display.
Ensure rubber
button dimples
locate into the
OLED circuit board
holes.
Remove OLED
screen protector
12. Install light tube
into front case.
13. Superglue
button surround
onto front case
14. Affix bubble
sticker onto top of
front case
Page 34
15. Install front
case, taking care to
locate the rubber
buttons.
16. Install front
door. Note: install
bottom hinge first,
then slide top hinge
into position.
17. Install front
panel.
18. Plug in green
power supply
connector.
19. Install mounting
feet.
Page 35
20. Affix side case
label, inner door
labels and bubble
sticker.
21. Place serial
number for G30
unit, and any
options such as MX
or PSO cards (if
fitted) onto the main
label.
22. The G30 is now completely assembled!
Page 36

Kingfisher G30 Manual

Transcription

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