Reference systems for electrode manufacture and die

Transcription

Reference systems for electrode manufacture
and die-sinking EDM.
The standard range.
2
FOCUS ON THE COMPLETE PICTURE
FOR GREATER COMPETITIVENESS
It is a well-known fact that competition in the
manufacturing industry is constantly growing. The trend
towards shorter runs and more variations means that the
total time from order to delivery is the crucial factor in the
choice of a supplier. And it is not only the process time
in the various machines that counts here. Profitability is
determined increasingly by the ability to minimise dead
time in the machines and to have efficient flows of material
and information in the workshop.
So what really matters is to focus on the complete picture.
Total throughput time instead of individual process time!
The company that can offer the quickest delivery of small
batches of customer-specific products will win out in future
competition situations.
The solution is a stable and exact reference system.
This lets you preset away from the machine and then set
up the machine in seconds. In fact, this is an essential
requirement for modern production.
With System 3R reference systems, you radically
increase the capacity of your machinery. Partly by
minimising setting-up times. And partly because the
reference systems are compatible with every machine in
your workshop. And – not the least important point – it’s
only a short step to automation.
You get a reference system that you can build on
steadily, bit by bit. Always flexible. Always reliable.
Absolutely stable and exact.
EVER TOUGHER DEMANDS ON
THE ENGINEERING INDUSTRY
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•
•
•
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Shorter delivery times
Smaller series sizes
Increased accuracy
Global competition
Pressure on prices
AT THE SAME TIME IT’S HARD TO …
... find spare capacity.
... find skilled people.
... offer the workforce stimulating tasks.
3
THE SOLUTION IS INCREASED
PRODUCTIVITY
Often it’s simply a matter of freeing up hidden,
existing production capacity.
INTERNATIONAL
PRODUCTIVITY STUDIES show
that measures to reduce machine downtimes
are significantly more profitable than chasing
fractions of seconds in the actual machining
process.
MINIMISE TOOLING-UP TIMES
System 3R’s reference systems are efficient tools in
the pursuit of greater productivity. The machines
are tooled up in seconds. Downtimes are
minimised and maximum use is made of existing
machine capacity.
4
FROM SMALL TO LARGE
For every size of pallet there is a “recommended”
maximum workpiece size. However, this should only be
regarded as a guide, since the size of the workpiece
relative to the pallet depends above all on the material
and the type of machining.
The engineering industry is complex. Every company
is unique in terms of type of production, machinery,
capacity etc.
To satisfy all these different requirements, System
3R has developed reference systems of exceptional
flexibility.
Maximum size of workpiece or electrode, square or round / mm
MacroJunior
3Ready-to-Run
MacroCombi
MacroStandard
MacroHighPerformance
MacroMagnum
GPS 240
Dynafix
��
Maxi
Maximum weight of workpiece or electrode, spindle chuck or table chuck / kg
MacroJunior
3Ready-to-Run
MacroCombi
MacroStandard
MacroMagnum
GPS 240
Dynafix
Maxi
Spindle*
Table
Spindle*
Table
Spindle*
Table
Spindle*
Table
Spindle*
��
Table
Spindle*
Table
Spindle*
Table
Spindle*
Table
Spindle*
Table
* Die-sinking EDM spindle
** With automatic changing
5
CONTENTS
MacroJunior .....................................................................................................page 7
Spindle chucks, lathe chuck and rotating spindle..............................................page 8
Table chucks, chuck adapters and drawbars ....................................................page 10
Electrode holders, pallets and accessories........................................................page 13
3Ready-to-Run ..................................................................................................page 17
MacroStandard .................................................................................................page 20
Spindle chucks, lathe chuck, rotating spindles and chuck adapters ....................page 21
Table chucks and drawbars.............................................................................page 24
Electrode holders, pallets, user kits and accessories..........................................page 25
MacroHighPerformance ....................................................................................page 28
Spindle chucks and lathe chuck.......................................................................page 29
Spindle chucks ...............................................................................................page 31
Table chucks, chuck adapters and drawbars ....................................................page 32
Electrode holders, pallets and accessories........................................................page 34
MacroCombi .....................................................................................................page 40
Spindle chucks and lathe chuck.......................................................................page 41
Spindle chucks ...............................................................................................page 43
Table chucks ..................................................................................................page 44
Chuck adapters and drawbars ........................................................................page 46
User kit and accessories .................................................................................page 47
MacroMagnum .................................................................................................page 49
Chucks ..........................................................................................................page 50
Pallets, drawbars and accessories....................................................................page 51
GPS 240 ...........................................................................................................page 53
Dynafix .............................................................................................................page 57
VDP ..................................................................................................................page 61
Maxi .................................................................................................................page 65
Mini ..................................................................................................................page 67
3Refix ...............................................................................................................page 71
Automation ......................................................................................................page 74
C-axes ..............................................................................................................page 76
Miscellaneous ...................................................................................................page 77
Index ................................................................................................................page 80
A green or yellow dot beside the article number in the catalogue means:
Stocked item. Can be dispatched immediately.
Not a stocked item. Manufactured to order.
6
MacroJunior
A REFERENCE SYSTEM TAILORED for
modern EDM technology with automatic electrode
changing and unmanned production.
The patented and compact MacroJunior system is
intended mainly for small electrodes. Unlike other
Macro systems, in MacroJunior the chuck, not the
electrode holder, has positioning tongues. A design
which means that the electrode holders can be supplied
at a very attractive price.
The design with three reference points in the
X-, Y- and Z-directions means that, despite any
tolerance variations in the holder, the coupling
repeats very accurately when it is locked with its
screw connection.
Tests and calculations done by independent
researchers and institutes have established that
MacroJunior, despite its small size, offers greater
torsional rigidity than other significantly larger and
costlier systems on the market.
MacroJunior – small, but big enough for most
electrodes.
Movable drawbar
eliminates the effect
of any bending forces
on the accuracy.
FACTS
Repetition accuracy
0.002 mm
Permitted torque for
25 mm holder
10 Nm
Permitted torque for
30 mm holder
25 Nm
Maximum flushing pressure
15 bar*
Clamping force
5 000 N
*Manual chucks with axial
locking screw: 1 bar.
7
MacroJunior – spindle chucks, lathe chuck and rotating spindle
LATHE
MACHINE SPINDLE
THE MACROCOMBI
SYSTEM
THE MACRO SYSTEM
3R-400.32
3R-A11489
3R-6.400-VS
3R-400.34
3R-400.24-11
3R-410.1-M
3R-405.11
3R-405.21RS
PALLET
MACROJUNIOR
Manual chuck
3R-400.34
Manual chuck
3R-400.24-11
For mounting in the machine spindle by means of 3RA11489, or on the machine table by means of 3R-A19724 or
alternatively 3R-A21944, or in a fixture.
For mounting on machine spindle with 3R-SP15275.
• Required drawbar 3R-405.11
• Fixed index positions 3x120°
• Weight 1.2 kg
8
Note: Adapter plate 3R-A15275 is manufactured to order.
• Weight 0.8 kg
Manual lathe chuck
3R-400.32
For mounting on the machine spindle or in a fixture on the
machine table.
For mounting on a lathe taper.
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Required drawbar 3R-405.11
Required air pressure 6±1 bar
Fixed index positions 3x120°
Air-blast cleaning of Z-references
Turbo locking
Weight 1.5 kg
MacroJunior – spindle chucks, lathe chuck and rotating spindle
Automatic chuck
3R-410.1-M
Note: When ordering a lather taper, use the order form at the
end of the catalogue.
• Weight 2.3 kg
Rotating spindle
3R-6.400-VS
For mounting in a Macro chuck. Vertical
mounting in EDM machines. Flushing
via the spindle or an external flushing
connection.
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Control unit included
Required drawbar 3R-405.21RS
Rust-resistant
Immersible
Speed range 60-2000 rev/min
Maximum electrode weight 0.5 kg
Maximal flushing pressure through the chuck: 15 bar.
40 bar via external connection
• Weight 9.5 kg
9
MacroJunior – table chucks, chuck adapters and drawbars
PALLET
MACROJUNIOR
3R-405.11
3R-410.31-5
3R-SP19143
3R-400.34
FIXTURE
FIXTURE
MACHINE TABLE
THE WEDM
SYSTEM
Manual chuck
3R-410.31-5
Manual chuck
3R-400.34
Chuck in High Performance version. Five ground surfaces
for vertical or horizontal mounting on the machine table.
For mounting in the machine spindle by means of
3R-A11489, or on the machine table by means
of 3R-A19724 or alternatively 3R-A21944, or in a
fixture.
• Weight 3.5 kg
10
• Weight 1.2 kg
Manual chuck
3R-SP19143
Stainless steel chuck with ground flange Ø22x6 mm for
mounting in a fixture or the WEDM system. Axial locking
screw with channel for flushing through the electrode.
• Weight 0.8 kg
Manual chuck adapter
3R-446.11
For mounting in the Macro system. Side locking of the
MacroJunior holder. Duct for flushing through the electrode.
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Precision-cast Macro reference element
Adapted for automatic changing
Weight 1 kg
Manual chuck adapters
For mounting in the Macro system. Axial
locking screw with channel for flushing
through the electrode.
3R-466.4033
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•
Precision-cast Macro reference element
Weight 1.1 kg
3R-466.4033-S
Note: For EDM machining only.
• Adapted for automatic changing
• Weight 1 kg
3R-406.9
3R-460.4033-XS
For horizontal mounting of MacroJunior holders in the
Macro system. Screw locking.
For mounting in the Macro system. Axial locking screw with
channel for flushing through the electrode.
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•
Note: The electrode must remain mounted in the chuck adapter
during the entire process – electrode production and EDM
machining – since the Macro system is the reference system in
this adapter.
Rust-resistant
Weight 1.2 kg
• MacroStandard coupling
• Weight 1 kg
11
3R-467.9-1
For horizontal mounting of MacroJunior holders.
Screw locking.
• Weight 0.6 kg
For mounting in the Macro
system. Axial locking screw with
channel for flushing through the
electrode.
3R-466.10033
• Weight 0.5 kg
3R-466.15033
• Weight 0.9 kg
3R-443AEC
3R-463/5033
For mounting in the Mini system. Duct for flushing
through the electrode.
For mounting in the Mini system. Axial locking screw
with channel for flushing through the electrode.
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• Weight 0.8 kg
Required drawbar 3R-405.21RS
Weight 0.8 kg
Drawbar
3R-405.11E
Drawbar
3R-405.21RS
Drawbar Ø15 mm to
mount MacroJunior holders
in chucks 3R-400.XX and
3R-460.XX.
Stainless steel drawbar
Ø15x24 mm for
3R-6.400-VS.
• Supplied in sets of ten
12
Holders 25 mm
3R-491E-Mondo
For copper or graphite electrodes.
For copper or graphite electrodes.
NOTE: The electrode is installed with screw and
adhesive assembly, or alternatively brazing.
NOTE: The electrode is installed with screw and
adhesive assembly, or alternatively brazing.
• Supplied in sets of 30
NOTE: The holder does not have a gripper stop.
Ground holder 25 mm
3R-491E-HP
Holder with journal
3R-461.1E-GA
Top and bottom faces parallel-ground to within 0.002 mm.
Journal Ø10x10 mm. Intended mainly for graphite
electrodes. To be mounted on 3R-491E with three
M4 screws and adhesive.
NOTE: The electrode is installed with screw and adhesive
assembly, or alternatively brazing.
MacroJunior – electrode holders, pallets and accessories
Holders 25 mm
3R-491E
Holder 25 mm
3R-461-8.8-HP
Upper and lower faces ground parallel within 0.002 mm.
Locating pin Ø8.8 mm (0/0.05 mm).
• Not intended for automatic changing
• Supplied singly
13
Holder with taper
3R-465.1E-A
Holder
3R-465-VE
The taper is machined suitably for attaching very
small electrodes. To be mounted on 3R-491E with
three screws MFT 4x12.
For small electrodes Ø1-4 mm, maximum height 30 mm.
• Supplied in sets of five
Holder
3R-465-LE
Collet chucks
For round electrodes Ø4-8 mm or square < 8x18 mm,
and with maximum height 30 mm.
3R-AG469-10
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ETS10
Electrode sizes 0.1-2 mm
Building-in height 43 mm
Weight 0.1 kg
3R-AG469-16
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•
Check rulers
3R-406.11
Check mandrel
3R-406.23
For setting angular positions
and for centring.
Check mandrel with ground
C-reference.
• Measuring length 60 mm
• Weight 0.6 kg
ER16
Electrode sizes 0,5-10 mm
Weight 0.2 kg
Fixed measuring
pointer
3R-US400.3
For machines with
measurement cycle function.
• Measuring ball Ø3 mm
• Overall length 103 mm
• Weight 0.6 kg
“Every improvement in
lead times is extremely
important for staying
competitive. The time we
save with System 3R’s
tool and automation
technology enables us to
compete successfully on
the international stage.”
English chief financial
officer.
14
For machines with
Microscope
3R-4.450
Adapter plate
3R-A11897
• Magnification x25
• Field of view Ø4 mm
• Weight 0.6 kg
For mounting 3R-400.32, 3R-460.32 and 3R-600.22
on a taper attachment with flange diameter 45.5 mm.
Fixed measuring
pointer
3R-US400.5
• Overall length 103 mm
• Weight 0.6 kg
Adapter plate
3R-A11489
Adapter plate
3R-A19724
For mounting of 3R-400.34, 3R-460.34 and
3R-600.24-S. Supplied with insulation plate
and fixing screws.
For mounting of 3R-400.34, 3R-460.34 and
3R-600.23 on machine table. Supplied with
fixing screws for chuck and table.
• Flushing connection
Angle shelf
3R-A21944
Plate 5.5 mm
3R-SP19270
Plate 10 mm
3R-SP19269
For vertical or horizontal mounting of 3R-400.34,
3R-460.34 and 3R-600.24-S on the machine table.
Used in combination with
3R-491E when electrode
blanks are mounted with
adhesive and screw. Permits
mounting in MacroCombi
chucks.
Used in combination with
3R-491E when soldering
round (<50 mm) or
square (<40 mm) copper
blanks. Permits mounting in
MacroCombi chucks.
Note: Chuck to be ordered separately.
15
Torque wrench
2 Nm
3R-414-02
TORX screwdriver
3R-333-T20
Self-tapping TORX screws
3R-PI4.5x14E
For mounting electrode blanks.
For locking drawbar 3R405.11E in the holders.
• Length 14 mm
Self-tapping TORX screws
3R-PI4.5x20E
TORX screws M4
3R-MFT4x12E
• Length 20 mm
• Length 12 mm
• Supplied in sets of 100, including a TORX screwdriver
Soldering kit
3R-404-25
Cassette insert
3R-650/8-JR
Gate chuck
3R-US90-400
Control unit
3R-611.41
For soldering electrode
blanks on 3R-491E.
Supplied with flux.
For storing MacroJunior
holders in 3R-650/8x5
and 3R-150/5.
• Supplied in sets of eight
Fixed indexing positions
at 0, 30, 45, 60 and 90
degrees. Other angles are
set with a sine rule.
Unit for hand operation
of pneumatic chucks.
Three functions – open/
neutral/closed.
16
AND
3Ready–to–Run
Make the production of electrodes SIMPLER
MORE EFFICIENT by doing as little as possible
yourself. Instead, order System 3R’s ready-mounted
blanks in a pack. No more cutting, drilling, mounting for
you to do. You save time and money.
Open the pack and there are the blanks in their
holders – 3Ready-to-Run!
So there’s no need for anyone to cut copper or
graphite bars into suitable lengths. No need to drill holes.
No need to mount the blank in a holder. Or to waste time
setting up. Even now you can tell you’ll be saving money.
The person who usually mounts electrodes can use their
energy on other productive tasks.
You avoid tying up capital in costly stocks of copper
or graphite. Instead, the electrode blanks are neatly
arranged in rows in a box. You take the dimension closest
to the dimensions of the finished electrode and begin
machining the shape right away.
Why have skilled craftsmen wasting time mounting
electrode blanks in holders?
The traditional way.
3Ready-to-Run.
Cut the electrode blank.
Drill and tap the
electrode blank.
Mount the electrode
blank on the holder.
Assembly with
screw and adhesive,
alternatively by brazing.
Make the electrode shape.
“Savings on in-house grinding
and mounting more than outweigh
the cost of ready-made electrode
blanks. And best of all, we free up
our skilled operators and grinding
machines for more challenging and
profitable tasks.”
American chief executive.
EDM machining.
17
3Ready–to–Run
A typical cost calculation
Number of electrodes produced per year:
Your figures
2000
Average preparation and setting-up time per electrode:
7 minutes
Possible time-saving per year:
234 hours
Machine and labour cost per hour:
40
Cost reduction with 3Ready-to-Run:
9360
3Ready-to-Run
3R-494-XXX
The stock range is matched to local preferences and ways of
working. This applies to electrode materials, different grades
of graphite and copper, and to dimensions. Contact your
local 3R representative for further information.
The Vällingby factory can supply holders with factorymounted copper blanks in sets of ten, as shown in the table.
Article number
Dimensions
3R-494-D10x50
Round blank Ø10x50 mm
3R-494-D12x50
3R-494-D16x50
3R-494-D22x50
3R-494-D26x50
3R-494-D32x50
3R-494-D40x50
3R-494-D50x50
3R-494-S12x50
Square blank 12x12x50 mm
3R-494-S22x50
3R-494-S26x50
3R-494-S32x50
3R-494-S40x50
3R-494-32x22x50
3R-494-40x22x50
“We took a giant
step when we
integrated 3Readyto-Run into our
operations. 3Readyto-Run is a golden
tool for increased
productivity.”
American chief
executive.
18
Adapter
3R-463/5033
Gives access to 3Ready-toRun in machines equipped
with System 3R’s Midi system.
Gives access to 3Ready-toRun in machines equipped
with System 3R’s Mini system.
Adapters
Note: For EDM machining
only.
3R-400-A01
Gives access to 3Ready-toRun on machines equipped
with Erowa.
3R-400-A03
with YB.
3R-400-A02
with SNT.
“Electrode production
has become much
quicker and simpler
with 3Ready-to-Run. If
you take into account
the time it takes to
obtain electrode
material, to cut and
mount it and to set it
up in the machine, we
save an hour or more
per electrode.”
English chief executive.
Adapter
90812.02
Adapter
D-40101
Adapter
3R-400-A06
Adapter
3R-400-A07
with Hirschmann.
with Mecatool.
with Istema.
Gives access to 3Readyto-Run on Dieter Hansen
equipped machines.
19
3Ready–to–Run
Adapter
90455
MacroStandard
QUICK, SIMPLE TOOLING-UP!
The machines generate revenue when they are producing
– and only then. So it’s a matter of exploiting the
available production resources and avoiding nonproductive machine time. So for EDM machining, work
preparation and setting-up are highly or even crucially
important for the return on the capital outlay represented
by the EDM machine.
The patented Macro systems are universal reference
systems that offer endless permutations. They let you
move electrodes and workpieces between machines
without subsequent setting-up. Quick and precise!
The modular system design enables you to start on
a small scale and then systematically build up at a rate
to suit the user’s specific requirements. This may later
apply to manual or CNC machining operations, system
solutions for machine spindle or machine table, series or
one-off production.
MacroStandard may be a fully satisfactory option
for users who do not always need the extreme features
offered by MacroHighPerformance, ie ultra-durable
cemented carbide reference surfaces and high corrosion
resistance.
In line with System 3R’s policy on system compatibility,
MacroStandard is fully compatible with other Macro
products.
X/Y-references.
Z-references.
FACTS
Repetition accuracy
0.002 mm
15 bar
Clamping force
6 000 N
20
MacroStandard – chucks, rotating spindles and chuck adapters
MACHINE SPINDLE
THE MACROHP
SYSTEM
THE MACROCOMBI
SYSTEM
3R-600.23-S
3R-A3620
3R-A11489
3R-600.25
3R-600.24-S
LATHE
3R-600.22
3R-605.2
3R-6.600-VS
3R-6.600-VHS
3R-6.321-HS
3R-605.2RS
COLLETS
PALLET
MACRO
21
MacroStandard – spindle chucks, lathe chuck, rotating spindles and chuck adapters
Manual chuck
3R-600.23-S
Manual chuck
3R-600.24-S
Cast chuck with mounting flange for mounting on the
machine spindle or in a fixture, alternatively 3R-A19724,
on the machine table.
Cast chuck with ground back face for mounting on
the machine spindle with 3R-A11489 or in a fixture
•
•
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•
Flushing connection
Weight 1 kg
Flushing connection
Weight 1 kg
Manual C-axis
3R-600.25
Manual lathe chuck
3R-600.22
For mounting on machine spindle with 3R-A3620.
With setting screws for centring
•
•
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•
•
Vernier scale
Flushing connection
Weight 4.3 kg
Rotating spindle
3R-6.321-HS
Electrical spindle for round electrodes.
•
•
•
•
•
Supplied with collet chuck set 3R-ER16E
Electrode sizes Ø0.5-10 mm
Recommended maximum flushing pressure 15 bar
Weight 4.9 kg
22
• Weight 2.1 kg
MacroStandard – spindle chucks, rotating spindles and chuck adapters
Rotating spindles
For mounting in a Macro chuck.
Flushing via the spindle or an
external flushing connection.
• Control unit included
• Required drawbar 3R-605.2, but 3R-605.2RS
in wire EDM machines
• Rust-resistant
• Immersible
• Speed range 60-2000 rev/min
• Maximum electrode weight 2 kg
• Maximal flushing pressure through the
chuck: 15 bar
• Weight 9.5 kg
3R-6.600-VS
3R-6.600-VHS
For vertical mounting in EDM
machines.
For vertical mounting in diesinking EDM machines and
horizontal mounting in wire EDM
machines.
3R-652.2
Manual chuck adapter 90°
3R-652.9
100 mm extension.
For horizontal mounting of Macro holders.
Supplied with draw dowel for screw locking.
• Weight 2.5 kg
• Rust-resistant
• Weight 2.4 kg
3R-607.21
Manual C-axis
3R-607.31
For mounting of Macro holders in the Maxi system.
For mounting of Macro holders in the Maxi system.
•
•
•
•
•
•
•
•
•
•
•
Maximum electrode weight 50 kg
Flushing connection
Weight 6.7 kg
Vernier scale
Flushing connection
Weight 9.5 kg
23
MacroStandard – table chucks and drawbars
PALLET
MACRO
3R-605.2
3R-605.2R
3R-SP15055
FIXTURE
3R-610.21-S
3R-610.21
3R-610.4
MACHINE TABLE
Manual chuck
3R-610.21-S
Manual chuck
3R-610.21
Two ground faces for vertical or horizontal
mounting on the machine table.
Three ground faces for vertical or horizontal
•
•
•
•
•
•
•
•
Flushing duct
Weight 3.5 kg
Flushing duct
Weight 2.2 kg
Manual chuck
3R-SP15055
Manual 3R block
3R-610.4
Cast chuck with ground flange for installation
in fixture/plate.
For vertical or horizontal mounting on the machine table.
•
•
•
•
Flushing connection
Weight 1 kg
24
•
•
•
•
Vernier scale
Weight 5.5 kg
Hardened reference elements 54x54 mm for copper
electrodes and workpieces.
Note: Must be mounted on the copper blank/workpiece
before it is locked in a chuck.
Note: For graphite electrodes, spacer plate 3R-658.1E-S is
required.
3R-651.7E-S
3R-651.7E-XS
•
•
•
•
•
•
•
•
Nickel-plated side faces
Supplied in sets of eight
Weight 1.3 kg
Spacer plate 54x54 mm
3R-658.1E-S
For graphite electrodes or copper electrodes/
workpieces with a rough mounting surface. To be
mounted on 3R-651.7E-S or 3R-651.7E-XS.
• Ready for code carrier
• Supplied in sets of eight
• Weight per set 2.5 kg
Untreated side faces
Weight 1.3 kg
Holder 54x54 mm
3R-658.2E-S
Holder 54x54 mm
3R-658.4E-S
Unhardened holder for flat electrodes with
maximum width 30 mm. To be mounted on 3R651.7E-S or 3R-651.7E-XS.
Unhardened holder for square or round electrodes,
max 30 mm. To be mounted on 3R-651.7E-S or
3R-651.7E-XS.
•
•
•
•
•
•
•
•
Ready for code carrier
Flushing duct
Weight per set 3.5 kg
Drawbars
“Never underestimate
the importance of a
high-class tool system.
The cost savings that
can be achieved
are considerable. In
addition to minimising
the throughput time,
System 3R’s reference
system reduces scrap
and ensures product
quality.”
MacroStandard – electrode holders, pallets, user kits and accessories
Reference elements, 54x54 mm
3R-605.2E
• Ø20x36.9 mm with flushing
holes Ø7 mm
3R-605.2RS
• Ø20x36.9 mm with flushing
holes Ø7 mm
• Rust-resistant
• Supplied singly
• To be used together with
3R-6.600-VX
Flushing duct
User kit
3R-628.31-S
3R-605.1
3R-605.2
3R-610.21-S
3R-651.7-S
3R-656.1
3R-658.1-S
3R-658.4-S
3R-658.2-S
Drawbar, long
Drawbar, short
Manual table chuck
Reference element, 54x54 mm
Check ruler
Holder 54x54 mm
Holder 54x54 mm
x4
x2
x1
x12
x1
x2
x4
x4
Japanese production
manager.
25
User kit
3R-628.41-S
3R-465.1-A
3R-461.1-GA
3R-466.4033
3R-466.10033
3R-491
3R-605.1
3R-605.2
3R-610.21-S
3R-651.7-S
3R-656.1
3R-658.1-S
3R-658.4-S
3R-658.2-S
Check ruler
3R-656.1
For setting angular positions.
Ground outside diameter for
centring.
• Weight 0.8 kg
Holder with MacroJunior taper
Holder with MacroJunior journal
Chuck adapter Macro/MacroJunior
Chuck adapter Macro/MacroJunior
Holder 25 mm MacroJunior
Drawbar, long
Drawbar, short
Manual table chuck
Reference element, 54x54 mm
Check ruler
Holder 54x54 mm
Holder 54x54 mm
Screw MTF4x12
Screw wrench
Fixed measuring
pointer
3R-US600.3
Fixed measuring
pointer
3R-US600.5
For machines with
For machines with
• Weight 0.6 kg
• Weight 0.6 kg
x4
x2
x1
x1
x10
x4
x2
x1
x8
x1
x2
x2
x2
x90
x1
Locking ring key
3R-605-GE
To lift the locking ring of
the drawbars.
• Supplied in sets of two
Adapter plate
3R-A3620
Adapter plate
3R-A11897
Adapter plate with eight adjusting screws for mounting
spindle chucks. Supplied with fixing screws.
For mounting 3R-400.32, 3R-460.32 and 3R-600.22 on
a taper attachment with flange diameter 45.5 mm.
• M10 for 90 mm pitch circle
26
Adapter plate
3R-A11489
For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S.
Supplied with insulation plate and fixing screws.
Adapter plate
3R-A19724
For mounting of 3R-400.34,
3R-460.34 and 3R-600.23
on machine table. Supplied
with fixing screws for chuck
and table.
Splash guard
Fits MacroStandard
chucks with drawbar
3R-605.2.
Electrode cassette
3R-650/8x5
Adapter
90134
For eight electrodes
52x52 and 54x54 mm.
For upgrading
electrodes on
Hirschmann 50 holders
to the Macro system.
Adapter
3R-600-A02
Adapter
3R-600-A03
Conversion kit
90131
Gives access to the
Macro system on
machines fitted with SNT.
Gives access to the
Macro system on
machines fitted with YB.
For upgrading
electrodes on ITS
holders to the Macro
system.
Angle shelf
3R-A21944
• Required electrode holder
3R-651.7E-S
27
IF YOU WANT TO COMPETE in the global
manufacturing industry, you need to study every aspect of
efficiency. What matters is to extract the greatest possible
number of machine-hours from every machine, every
single day.
In the moulding tool sector it is simply a matter
of upgrading the operation from toolmaking to tool
production with minimised lead times. And here the
importance of a high-class reference system can never
be overestimated. A reference system that cuts setting-up
times from hours to a few minutes – One Minute Setup.
MacroHighPerformance is that kind of reference
system. A system with all its references in cemented
carbide, giving unsurpassed wear resistance and life. A
system that minimises throughput time, and which, thanks
to its accuracy, practically eliminates rejects. A system
that increases flexibility and profitability. A system that
increases competitiveness and ensures the success of its
user.
The patent-protected Macro systems are the only ones
in the world with these features:
• All chucks have ground-in fixed references.
• All holders have ground-in flexible references.
• All chucks and holders have all their references in a
single piece.
• All references are in the same plane.
Locking with
helical springs.
Turbo-locking – the blast
cleaning air boosts the
clamping force.
X/Y-references in
cemented carbide,
alternatively in hardened
ground steel.
FACTS
Repetition accuracy
0.002 mm
15 bar
Clamping force
6 000 N
28
Automatic airblast cleaning.
MacroHighPerformance – spindle chuck and lathe chuck
MACHINE SPINDLE
3R-405.11
3R-A3620
3R-600.86-2
3R-600.86-20
3R-600.83
3R-600.83-10
3R-600.86-1
LATHE
3R-612.6
3R-600.20
3R-600.1
3R-600.84-1
3R-600.84-20
3R-600.86
3R-600.EX8
3R-605.1
PALLET
MACRO
“We’ve standardised the entire workshop with
System 3R’s reference systems. All the way. The
holders and pallets are made in one piece, so
they can withstand rough handling.”
French production manager.
29
Automatic chuck
3R-600.1
For mounting on the machine spindle with 3R-A3620
or on a lathe taper with centring ring 3R-612.6.
Pneumatic chuck for mounting on machine spindle
with 3R-A3620. Opening/locking and air-blast
cleaning through air connection on side of chuck.
• Weight 3.6 kg
•
•
•
•
•
•
•
Turbo locking
Flushing connection
Weight 3.8 kg
��
MacroHighPerformance – spindle chuck and lathe chuck
Manual chuck
3R-600.20
Machine-adapted automatic chucks
Pneumatic chucks for mounting directly on the
machine spindle.
Note: When ordering state machine make and type.
•
•
•
•
•
•
•
Four M6 clearance holes, Ø 45 mm.
Required drawbar 3R-605.1.
Air-blast cleaning of the Z-references
Flushing connection
Weight 2.7 kg
3R-600.83
Note: X/Y-references in cemented carbide, Zreferences in hardened and ground steel.
3R-600.83-10
Note: X/Y/Z references in hardened and ground steel.
Pneumatic chucks for mounting directly on the
machine spindle.
•
•
•
•
•
•
•
•
Flushing connection
Turbo locking
Weight 2.7 kg
3R-600.84-1
Note: X/Y-references in cemented carbide, Z-references
in hardened and ground steel.
3R-600.84-20
30
MacroHighPerformance – spindle chucks
Pneumatic chucks for mounting directly on the machine
spindle.
•
•
•
•
•
•
•
•
Four M6 clearance holes, 67x20 mm and four M5 clearance holes, 63x26 mm
Flushing connection
Turbo locking
Weight 2.2 kg
3R-600.86-2
Note: X/Y-references in cemented carbide, Z-references in
hardened and ground steel.
3R-600.86-20
Machine-adapted automatic chuck
3R-600.86
Pneumatic chuck for mounting
directly on the machine spindle.
Note: When ordering state
machine make and type.
“We work with tolerances of a few thousandths
all the time, so we’re well equipped with
reference systems. All in the name of ensuring
accuracy and reducing setting-up times – and
here we have to say that System 3R leaves the
competition standing.”
German workshop manager.
Note: X/Y-references in
cemented carbide, Z-references
• Four M6 clearance holes, 67x20 mm and
four M5 clearance holes, 63x26 mm
• Required drawbar 3R-605.1.
• Required air pressure 6±1 bar
• Air-blast cleaning of the Z-references
• Weight 2.2 kg
3R-600.EX8
Pneumatic chuck for mounting directly
on the machine spindle.
Pneumatic chuck for mounting directly
on the machine spindle.
Note: When ordering state machine
make and type.
Note: When ordering state machine
make and type.
• Four M6 clearance holes, 67x20 mm and four M5
clearance holes, 63x26 mm
• Weight 2.2 kg
Note: X/Y/Z references in hardened
and ground steel.
��
��
Note: X/Y-references in cemented
carbide, Z-references in hardened and
ground steel
��
3R-600.86-1
•
•
•
•
•
•
•
•
Turbo locking
Flushing connection
Weight 2.2 kg
31
MacroHighPerformance – table chucks, chuck adapters and drawbars
PALLET
MACRO
3R-605.1
3R-SP7359
3R-610.46
3R-600.19
3R-610.19
FIXTURE
MACHINE TABLE
Automatic table chuck
3R-610.46
3R-600.19
Pneumatic chuck with integral air unit.
Pneumatic chuck with 3Refix holes for mounting
•
•
•
•
•
•
Turbo locking
Weight 4.4 kg
32
•
•
•
•
•
•
•
3Refix Ø20 mm
Turbo locking
Weight 5.1 kg
MacroHighPerformance – table chucks, chuck adapters and drawbars
3R-610.19
Pneumatic chuck for vertical or horizontal mounting
•
•
•
•
•
•
•
3Refix Ø20 mm
Turbo locking
Weight 8.3 kg
Automatic chuck
3R-SP7359
3R-607.1
Pneumatic chuck for building-in, for example in a fixture,
dividing head or B-axis.
Pneumatic chuck for mounting Macro holders in the
Maxi system.
•
•
•
•
•
•
•
•
•
•
•
•
•
Turbo locking
Weight 1.8 kg
Turbo locking
Weight 8.9 kg
3R-SP7359-RS
• Rust-resistant version, otherwise as 3R-SP7359
Drawbars
3R-605.1E
• Ø20x57.1 mm with flushing holes Ø7 mm
3R-605.14E
• Ø20x57 mm with flushing holes Ø7 mm
• Intended for MacroCombi automatic electrode
changers
33
MacroHighPerformance – electrode holders, pallets and accessories
Reference element 54x54 mm
3R-651.7E-P
Electrode holder 54x54 mm
3R-651E-P
Hardened and precision cast with clearance holes
for four fixing screws.
Hardened, with clearance holes for four fixing screws.
Note: Must be mounted on the workpiece/fixture
•
•
•
•
•
•
Parallel-ground top and bottom faces
Rust-resistant
•
•
•
•
•
•
•
Rust-resistant
Flushing duct
3R-651.3
Pallet 52x52 mm
3R-658.31E
Hardened, with 3Refix holes, flushing connection
and clearance holes for two fixing screws.
Unhardened with 3Refix holes and two M5 threads.
Designed to be mounted on 3R-651.3.
•
•
•
•
•
•
•
•
•
•
•
•
3Refix Ø10 mm
Rust-resistant
Flushing duct
Weight 0.5 kg
3Refix Ø10 mm
Supplied in sets of ten
Weight 2.2 kg
3R-601.7E-P
3R-601.1E-P
Hardened and precision cast with clearance holes
for eight fixing screws.
Hardened, with clearance holes for four fixing screws.
•
•
•
•
•
•
Rust-resistant
Supplied in sets of five
Weight per set 3 kg
34
•
•
•
•
•
•
•
Rust-resistant
Flushing duct
Supplied in sets of five
Pallet 70x70 mm
3R-608.31E
Hardened with 3Refix holes, flushing connection and clearance
holes for six fixing screws.
Unhardened with 3Refix holes and four M6 threads.
Designed to be mounted on 3R-601.3 or 3R-601.52.
•
•
•
•
•
•
•
•
•
•
•
•
3Refix Ø10 mm
Rust-resistant
Flushing duct
Weight 1 kg
3R-601.3
3Refix Ø10 mm
Supplied in sets of ten
Weight 4.4 kg
Pallets Ø116 mm
Unhardened pallets with precision-cast
clutch parts type 3R-601.7E-P.
3R-601.116-P
• Parallel-ground top and bottom faces
• Weight 1.8 kg
3R-601.116-PA
•
•
•
•
•
Weight 1.8 kg
Pallet Ø116 mm
3R-601.52
Pallet Ø116 mm
3R-608.51E
Hardened, with 3Refix holes and clearance
holes for ten fixing screws.
Unhardened with 3Refix holes and four M6 threads.
Designed to be mounted on 3R-601.3 or 3R-601.52.
•
•
•
•
•
•
•
•
• 3Refix Ø10 mm
• Weight 10 kg
3Refix Ø10 mm
Rust-resistant
Flushing duct
Weight 1.9 kg
35
Holder 54x54 mm
3R-658.2E-S
Holder 54x54 mm
3R-658.4E-S
Unhardened holder for flat electrodes with maximum
width 30 mm. Designed to be mounted on 3R-651.7E-P.
Unhardened holder for square or round electrodes,
max 30 mm. Designed to be mounted on 3R-651.7E-P.
•
•
•
•
•
•
•
•
Flushing duct
Flushing duct
Holder
3R-651.13
Three-jaw chuck
3R-US611.4
Hardened holder for square electrodes max 30 mm.
For 0-3 mm electrodes.
•
•
•
•
•
Flushing connection
Weight 1.2 kg
Collet chucks
3R-659.16-P
•
•
•
•
•
For collets ER16
Electrode size 0.5-10 mm
Flushing duct
Weight 0.8 kg
3R-659.20-P
•
•
•
•
•
For collets ER20
Electrode size 1-13 mm
Flushing duct
Weight 1.2 kg
3R-659.32-P
•
•
•
•
•
For collets ER32
Electrode size 2-20 mm
Flushing duct
Weight 1.2 kg
36
Holder 54x54 mm
3R-651.105E
Hardened holder with unhardened electrode mounting part.
•
•
•
•
•
Weight per set 7 kg
Pallets 180x180 mm
Anodized aluminium pallets with M6 threads.
Anodized aluminium pallets with T-slots.
3R-601-1818-M6A
3R-601-1818-T8A
•
•
•
•
•
Mounted on pallet 3R-601.116-PA
Weight 5.5 kg
•
•
•
•
•
3R-601-1818-M6M
Mounted on pallet 3R-601.116-PA
Weight 5.5 kg
3R-601-1818-T8M
• Mounted on pallet 3R-601.7E-P
• Building-in height 53 mm
• Weight 4 kg
• Mounted on pallet 3R-601.7E-P
• Weight 5.5 kg
Check ruler
3R-606.1
Check mandrel
3R-606
Measuring pointer
3R-656.31-3P
Measuring pointer
3R-656.31-5P
For setting angular positions
and for centring Macro
chucks.
Check mandrel with ground
C-reference for setting Macro
chucks.
• Weight 1.4 kg
• Weight 2.3 kg
Measuring probe with
Renishaw measuring
head for machines with
measurement cycle
function.
Measuring probe with
Renishaw measuring
head for machines with
measurement cycle
function.
• Weight 0.6 kg
• Weight 0.6 kg
Microscope
3R-4.650
Indicating spindle
3R-656.2-P
Adapter plate
3R-A3620
With transformer (110/220V)
for integral lighting.
• For measuring centre holes
• Dial indicator required
• Weight 0.6 kg
Adapter plate with eight adjusting screws for
mounting spindle chucks. Supplied with fixing
screws.
• Weight 0.8 kg
Pallets 180x180 mm
37
Centring ring
3R-612.6
Flushing adapter
3R-103
Flushing adapter
3R-612.1
For centring 3R-600.20.
For 3R-601.3, 3R-601.52,
3R-603, 3R-603.9 and 3R651.13.
For 3R-310.35, 3R-651.3
and 3R-653.9.
Sealing ring
3R-612.116
Splash guard
3R-RU52L
Splash guard
3R-RU52
Steel ring for absolute sealing of pallets 3R-601.52, 3R601.116-P, 3R-601.116-PA, 3R-601-1818-M6A, 3R-6011818-M6M, 3R-601-1818-T8A and 3R-601-1818-T8M
against MacroHP chucks.
Rubber splash guard for
electrode holders 52x52
and 54x54 mm.
pallets 52x52 mm and
54x54 mm.
• Height 33 mm
• Height 13 mm
Chip guard
54x54 mm
D-20117.2
Chip guard
70x70 mm
D-20117.1
Splash and debris guard
for automatic Macro chucks
Ø100 mm.
Splash and debris guard
for automatic Macro chucks
Ø100 mm.
• For pallets 52x52 and 54x54 mm
• For pallets 70x70 mm
Splash guard
3R-RU70
Splash guard
90027
pallets 70x70 mm.
Splash guard for Macro
chucks with long drawbar.
Can also be used as a cover
for unused chucks.
• Height 13 mm
Note: Does not work with
sealing ring 3R-612.116.
38
Locking ring key
3R-605-GE
Aluminium guard for
MacroHP chucks with
automatic changing with
WorkPal.
To lift the locking ring
of the drawbars.
Control unit
3R-611.41
Control unit
3R-611.2
Gate chuck
3R-US90-600
Nipple
3R-SP20753
of pneumatic chucks.
Three functions – open/
neutral/closed.
Foot operation of
pneumatic chucks.
Fixed indexing positions
at 0, 30, 45, 60 and 90
degrees. Other angles are
set with a sine rule.
Nipple for manual
operation by air gun of
pneumatic chucks with
R1/8” connecting thread.
Electrode cassette
3R-650/8x5
Air filter
3R-611-FRC
For eight electrodes
52x52 and 54x54 mm.
With integral mist
lubrication of pneumatic
chucks (to ISO 8573-1,
class 5.2.5).
Chip guard
U-50167.55
39
MacroCombi
ANYONE CAN get a fantastic machine tool,
loaded with every conceivable feature. With modern
machinery, making complex parts with close tolerances
seldom presents any problems.
The real challenge lies in raising the profitability of
the business at the same time. The truth is, measures to
reduce machine downtimes are almost always far more
profitable than chasing seconds in the actual machining
process. What matters is to keep the machines running.
It’s simply a matter of working smarter.
And helping you work smarter is what we at System 3R
are in business to do.
THE BEST OF TWO WORLDS
MacroCombi – a unique tool for electrode production
and EDM machining. MacroCombi combines the best of
two worlds. Two perfect systems in one.
Both small and large electrodes can be mounted in
the same chuck. Two systems. One chuck. No adapters.
Always with fixed references you can rely on.
The same chuck for the Macro holder with its
immovable stability and precision, and for the small,
cost-effective MacroJunior holder. No tricky, timeconsuming re-setting. Maximum flexibility!
System 3R offers a complete range of combination
chucks. Whatever chucks and accessories you need for
your operations, we can provide them. Everything to
ensure that you get the highest possible yield from your
business, and that you always have access to a system
that can tackle the tasks you need it to do.
There are no limitations. Only possibilities.
The locking mechanism is entirely
separate from both reference
systems – no breaking forces.
Automatic air-blast cleaning
of both reference systems,
as well as air sensing.
Turbo-locking – the
blast cleaning air
boosts the clamping
force.
FACTS
Macro – references.
Repetition accuracy
0.002 mm
Permitted torque, 25 mm
holders
10 Nm
Permitted torque, 30 mm
holderss
25 Nm
15 bar
Clamping force
5 000 N
40
MacroJunior – references.
MacroCombi – spindle chucks and lathe chuck
MACHINE SPINDLE
3R-A3620
3R-460.83-1
3R-460.86-2
3R-460.EX8-1
3R-A11489
LATHE
3R-460.32
3R-460.35
3R-460.1-1
3R-460.86-1
3R-460.86-2.9
3R-405.11
3R-405.16
3R-405.11
PALLET
MACRO
PALLET
MACROJUNIOR
3R-460.87-1
3R-460.34
41
MacroCombi – spindle chucks and lathe chuck
Manual chuck
3R-460.34
Manual C-axis
3R-460.35
3R-A11489, or on the machine table by means
of 3R-A19724 or alternatively 3R-A21944, or in a
fixture.
For mounting on machine spindle with 3R-A3620.
• Required drawbar for Macro holder 3R-405.16
• Required drawbar for MacroJunior holder 3R-405.11
• Weight 0.8 kg
•
•
•
•
•
Required drawbar for Macro holder 3R-405.16
Required drawbar for MacroJunior holder 3R-405.11
Fixed index positions 8x45° and 3x120°
Vernier scale
Weight 4.3 kg
Automatic chuck
3R-460.1-1
Pneumatic chuck for mounting on machine spindle
with 3R-A3620.
•
•
•
•
•
•
Turbo locking
Weight 2.5 kg
Manual lathe chuck
3R-460.32
•
•
•
•
For mounting on a lathe taper
Weight 2.5 kg
3R-460.83-1
Pneumatic chuck for mounting directly on the
machine spindle. All X/Y/Z references in hardened
and ground steel.
•
•
•
•
•
•
•
42
Four M6 clearance holes, Ø 45 mm
Flushing connection
Weight 2.5 kg
3R-460.86-1
Long pneumatic chuck (+24 mm) for mounting
directly on the machine spindle. All X/Y/Z references
Pneumatic chuck for mounting directly on the machine
spindle. All X/Y/Z references in hardened and ground steel.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Four M6 clearance holes, Ø 45 mm
Flushing connection
Weight 2.5 kg
Four M6 clearance holes, Ø45 mm and four M5 clearance holes, 62x26 mm
Flushing connection
Weight 2.5 kg
3R-460.86-2
3R-460.86-2.9
spindle. All X/Y/Z references in hardened and ground steel.
spindle. MacroJunior references offset 90°. All X/Y/Z
references in hardened and ground steel.
•
•
•
•
•
•
•
Four M6 clearance holes, Ø45 mm and four M5 clearance holes, 62x26 mm
Flushing connection
Weight 2.5 kg
MacroCombi – spindle chucks
3R-460.87-1
• Four M6 clearance holes, Ø45 mm and four M5 clearance holes,
62x26 mm
• Weight 2.5 kg
3R-460.EX8-1
spindle. All X/Y/Z references in hardened and ground
steel.
• Four M6 clearance holes, Ø45 mm and four M5 clearance holes,
62x26 mm
• Weight 2.5 kg
43
MacroCombi – table chucks
PALLET
MACROJUNIOR
PALLET
MACRO
3R-405.11
3R-405.16
3R-460.37
3R-460.31-5
3R-460.34
3R-460.4
3R-460.46
3R-SP18286
3R-SP19047
FIXTURE
D-40098
FIXTURE
3R-460.45
MACHINE TABLE
Manual chuck
3R-460.37
Manual chuck
3R-460.31-5
The locking mechanism is operated by a removable handle.
Chuck in HighPerformance version. Five ground surfaces
for vertical or horizontal mounting on the machine table.
• Weight 4.5 kg
44
• Weight 3.5 kg
Manual 3R block
3R-460.4
3R-A11489, or on the machine table by means of 3RA19724 or alternatively 3R-A21944, or in a fixture.
Chuck vertical or horizontal mounting on the machine table.
• Weight 0.8 kg
•
•
•
•
•
Dividing head
3R-460.45
Automatic chuck
3R-460.46
Three adjustable axes.
Pneumatic chuck with integral air unit.
•
•
•
•
•
•
•
•
•
•
•
•
Fixed index positions in the first axis 24x15°
Fixed index positions in the other axes 2x90°
Vernier scale
Weight 20 kg
Vernier scale
Weight 5.5 kg
Turbo locking
Weight 4.4 kg
Automatic chuck
3R-SP19047
Automatic chuck
3R-SP18286
Pneumatic chuck for building-in, for example
in a fixture, dividing head or B-axis.
Pneumatic chuck for building-in, for example
in a fixture, dividing head or B-axis.
•
•
•
•
•
•
•
•
•
•
•
•
Turbo locking
Weight 2.1 kg
MacroCombi – table chucks
Manual chuck
3R-460.34
Turbo locking
Weight 2.1 kg
45
MacroCombi – table chuck, chuck adapters and drawbars
MacroCombiQuad automatic chuck
D-40098
3R-467.34
Pneumatic multi-chuck with four integral
MacroCombi chucks.
For mounting in the Maxi system.
Note: Actuator 3R-611.41 is required and must be
ordered separately.
•
•
•
•
•
•
• Weight 7 kg
Turbo locking
Weight 19.7 kg
3R-467.35
D-40011
Chuck adapter with C-axis for mounting in the
Maxi system.
For permanent mounting in the Mini system.
•
•
•
•
•
Vernier scale
Weight 10 kg
• Weight 1.2 kg
Automatic chuck adapter
3R-467.1-1
Drawbar
3R-405.11E
Drawbar
3R-405.16E
For mounting in the Maxi system.
Drawbar Ø15 mm to
mount MacroJunior
holders in chucks 3R-400.
XX and 3R-460-XX.
Drawbar Ø15 mm to
mount Macro holders in
chucks 3R-460-XX.
•
•
•
•
•
•
•
Adapted for automatic electrode changing
Turbo locking
Weight 6.5 kg
46
MacroCombi – user kit and accessories
User kit
3R-468.31-S
3R-405.11
3R-405.16
3R-460.31-5
3R-465-L
3R-465-V
3R-491
3R-651.7-S
3R-656.1
3R-658.1-S
3R-658.2-S
3R-658.4-S
3R-333-T20
3R-PI4.5x14
3R-414-04
Drawbar, MacroJunior
Drawbar, Macro
Manual table chuck
Holder, MacroJunior
Holder, MacroJunior
Holder, MacroJunior
Reference element, Macro 54x54 mm
Check ruler
Intermediate plate, Macro 54x54 mm
Holder, Macro 54x54 mm
Holder, Macro 54x54 mm
Screwdriver, TORX
TORX screw
Torque wrench, 4 Nm
x5
x5
x1
x2
x2
x30
x6
x1
x2
x2
x2
x1
x100
x1
Check ruler
3R-656.1
Check mandrel
3R-606
Adapter plate
3R-A11897
Ground outside diameter for
centring.
Check mandrel with
ground C-reference for
setting Macro chucks.
For mounting 3R-400.32, 3R-460.32 and 3R-600.22
on a taper attachment with flange diameter 45.5 mm.
• Weight 0.8 kg
• Weight 2.3 kg
Adapter plate
D-40001.20
Adapter plate
3R-A11489
For mounting 3R-460.34 in systems of other makes.
For mounting of 3R-400.34, 3R-460.34 and 3R-600.24-S.
Supplied with insulation plate and fixing screws.
47
MacroCombi – user kit and accessories
Adapter plate
3R-A3620
Angle shelf
3R-A21944
Adapter plate with eight adjusting screws for mounting
spindle chucks. Supplied with fixing screws.
Adapter plate
3R-A19724
Control unit
3R-611.41
Air distributor
3R-SP19050
Splash guard
90027.02
For mounting of 3R-400.34,
3R-460.34 and 3R-600.23
on machine table. Supplied
with fixing screws for chuck
and table.
Unit for hand operation of
pneumatic chucks. Three
functions – open/neutral/
closed.
For constant air-blast cleaning
of automatic MacroCombi
table chucks during
machining.
Intended for MacroCombi
chucks. Can also be used as
a cover for unused chucks.
Nozzle
3R-SP19631
Sealing ring
3R-SP19764
Adapter
90376
For temporary air-blast
cleaning of the MacroJunior
references in MacroCombi
table chucks. To be connected
to an air gun.
Rubber ring, used for debris
protection/sealing for the
MacroJunior references in
electrode manufacturing
on Macro holders in
MacroCombi chucks.
Gives access to MacroCombi
on machines fitted with SNT.
48
times lead to higher productivity, greater flexibility and
therefore increased profitability.
MacroMagnum is a further development of the
patented Macro system. The powerful clamping force
and the position of the reference surfaces far away
from the chuck centre provide a stability and accuracy
that are ideal for applications with powerful machining
forces.
terns must be met with manufacturing methods which
give profitability even with short runs.
Shorter runs mean frequent setting-up, so that
setting-up times are becoming increasingly significant
in terms of the financial results. Every minute of settingup time that can be converted to active machining
time means lower costs. So – minimised setting-up
Coarse control protects
the references when
loading pallets.
Double X/Y-references for
different pallet sizes.
Double Z-references for
different pallet sizes.
Sealing protects
the references from
fouling.
Double locking
springs.
Automatic air-blast cleaning
of the Z-references.
Casting with vibrationdamping properties.
PALLET
MACRO
PALLET
MACROMAGNUM
3R-605.1
LATHE
3R-680.1-2
3R-605.2
FACTS
3R-SP22201
Repetition accuracy:
0.002 mm
Clamping force:
16 000 N
3R-680.19-2
FIXTURE
3R-680.10-2
90809.01
MACHINE TABLE
49
MacroMagnum
RAPID CHANGES in today’s consumption pat-
MacroMagnum – chucks
Automatic chuck
3R-680.1-2
Automatic chuck
3R-680.10-2
Pneumatic chuck for machine spindles and lathes.
Opened/locked by an air gun against a valve on
the side, or alternatively on the back, of the chuck.
Pneumatic table chuck.
•
•
•
•
•
•
Required air pressure 6 ±1 bar.
Sealing ring
Turbo-locking of MacroMagnum pallets
Weight 9 kg.
•
•
•
•
•
•
•
Sealing ring
Weight 12 kg
Automatic chuck
3R-680.19-2
Automatic chuck
3R-SP22201
Pneumatic table chuck with 3Refix-holes.
Pneumatic chuck for building-in, for example in
a fixture, dividing head or B-axis.
•
•
•
•
•
•
•
•
3Refix Ø20 mm
Sealing ring
Weight 12 kg
Manual chuck
90809.01
Manual chuck for machine spindle or machine
table.
• Weight 5 kg
50
•
•
•
•
•
•
•
Sealing ring
Weight 5 kg
Pallet Ø156 mm
3R-681.51
Hardened reference element with clearance holes for
fixing screws.
Hardened pallet with threads and clearance holes for
eight and ten fixing screws.
•
•
•
•
•
•
• Rust-resistant
• Weight 1 kg
MacroMagnum – pallets, drawbars and accessories
Reference element Ø142 mm
3R-681.71
3Refix Ø10 mm
Rust-resistant
Flushing connection
Weight 5 kg
Pallet Ø156 mm
3R-681.51-SA
Unhardened pallet with hardened references
and hole markings for eight clearance holes.
• Weight 4.5 kg
Pallet Ø156 mm
3R-681.156-A
Drawbar
3R-605.1E
Drawbar
3R-605.2E
Unhardened pallet with hardened reference
element type 3R-681.71.
• Drawbar Ø20x57.1 mm with
flushing holes Ø7 mm
• Designed for automatic changing
• Drawbar Ø20x36.9 mm with
flushing hole Ø7 mm.
• Designed for manual
changing.
• Weight 4.5 kg
51
MacroMagnum – pallets, drawbars and accessories
Pallets 240x240 mm
Pallets 240x240 mm
Anodized aluminium pallets with M6 threads.
Anodized aluminium pallets with T-slots.
3R-681-2424-M6A
3R-681-2424-M6M
3R-681-2424-T8A
3R-681-2424-T8M
•
•
•
•
•
• Mounted on pallet 3R-681.71
• Weight 7.5 kg
•
•
•
•
•
• Mounted on pallet 3R-681.71
• Weight 7.5 kg
Mounted on pallet 3R-681.51
Weight 11 kg
Mounted on pallet 3R-681.51
Weight 11 kg
Check ruler
3R-686.1-HD
Splash guard
90027.03
Chip guard
90443
Check ruler for setting flatness and angular positions.
Ground hole for centring.
Intended for MacroMagnum
chucks. Can also be used as
a cover for unused chucks.
For Macro pallets 52x52,
54x54 and 70x70 in
MacroMagnum chucks.
For sealing we recommend
3R-RU52L or 3R-RU70
respectively in combination
with the debris guard.
Control unit
3R-611.1
Control unit
3R-611.2
Control unit
3R-611.41
of opening/locking of
MacroMagnum pallets in
pneumatic chucks
Unit for foot operation
of opening/locking of
MacroMagnum pallets in
pneumatic chucks
Unit for hand operation of
opening/locking of Macroand MacroMagnum pallets in
pneumatic chucks
•
•
•
•
Measuring length 130 mm
Weight 6 kg
Connection for
air gun
90815
For manual operation
of pneumatic chucks
with air gun.
52
system. The chuck can be mounted on the machine table
of any machine tool.
The standardised hole pattern allows clamping from
below of workpieces, fixtures and accessories such as
vices, three-jaw chucks and magnetic tables. This gives
collision-free mounting, even with five-sided machining.
The economical, pressure-die-cast aluminium pallets
are very light, making them especially suitable for
manual handling. Naturally the GPS 240 is also suitable
for automatic changing.
The chuck seal prevents dirt penetrating between the
chuck and the pallet. This simplifies maintenance and
lengthens the life of the components. A lifting mechanism
which operates on locking/opening protects the
references when loading heavy workpieces.
GPS 240
THE MACHINING ZERO POINT IS
DEFINED by the centre of the chuck in the GPS 240
C 694 100
C 694 260
C 694 300
C 585 XXX
C 697 000
MACHINE SPINDLE
C 217 100
C 219 110
MACHINE TABLE
X/Y-references.
Z-references.
Ball locking.
Sealing.
Locking with
helical springs.
Automatic air-blast
cleaning and presence
check.
FACTS
Repetition accuracy:
0.002 mm
Clamping force:
30000 N (with force boost, 80000 N)
53
GPS 240
Automatic chuck
C 219 110
Automatic chuck Ø260 mm
C 217 100
Pneumatic table chuck, mainly intended for
applications in die-sinking EDM machines.
Pneumatic chuck, intended mainly for applications
in lathes and milling machines.
•
•
•
•
•
•
•
•
Required air pressure 6 bar
Recommended actuator C 810 830
Air-blast cleaning of the references
Weight 16 kg
Recommended control unit C 810 820
Weight 16 kg
Automatic chuck
C 219 600
Pallet 240x240 mm
C 694 100
Pneumatic chuck with built-in Macro chuck. Intended
mainly for measuring machines.
Cast aluminium pallet.
•
•
•
•
Recommended actuator C 810 830
Weight 22 kg
• Building height 48.1 ±0.01 mm
• Flatness 0.03 mm
• Weight 4 kg
S 500 030
• C 694 100. Set of two
S 500 090
• C 694 100. Set of four
S 500 100
• C 694 100. Set of ten
Pallets Ø260 mm
C 697 000
Pallets with vice
Made of Fortal aluminium. Mounting
holes as shown on the drawing.
C 585 400
• Construction height 48.1 ±0.01 mm
• Weight 6 kg
Vice for workpieces <80 mm.
C 585 600
Vice for workpieces <120 mm.
C697 010
Hole pattern on 40 mm centres,
otherwise according to C 697 000.
54
Magnetic tables
C 694 260
The pallet has a ground
reference ruler and a
ground indication hole
for alignment of the
references.
Two independent magnetic
fields can be set individually.
• Magnetic field 3.5 mm
• Clamping force 7.5 kg/cm2
• Weight 18 kg
Ground pallet 240x240 mm
C 694 300
Controllers
Ground cast aluminium pallet
C 810 820
• Construction height 48.0 ±0.005 mm
• Weight 4 kg
Unit for controlling pneumatic
chuck C 217 100.
S500 120
• C 694 300, set of two
S500 130
• C 694 300, set of four
C 810 830
Unit for
controlling
pneumatic chuck
C 219 110.
C 810 850
• C 694 300, set of ten
Unit to control
two pneumatic
chucks.
Presetting station
C 810 650
Sealing
C 219 007
Sealing plugs
C 531 500
For alignment of workpieces on GPS 240 pallets.
The chuck seal is a wear
part which should be
replaced every three to
six months.
Plugs for sealing GPS 240
pallets.
S 500 140
• Parallelism 0.005 mm
• Required air pressure 6 ±1 bar.
• Supplied with dial indicator, dial indicator holder and actuator.
• Material: Viton
• Supplied singly
55
GPS 240
Master pallet
C 846 600
GPS 240
Clamp kit
C 810 870
Clamp strip kit
C 810 880
Contents
Note: The holes in the clamp strips are drilled in accordance
with the customer’s requirements stated when ordering.
E 030 220 clamp (x4)
E 010 144 washer M10 (x4)
E 010 143 washer M8 (x4)
E 000 428 Allen screw M10x45 (x4)
E 040 030* T-slot nut M10x12 (x4)
E 040 031* T-slot nut M10x14 (x4)
E 040 032* T-slot nut M10x16 (x4)
E 040 033* T-slot nut M10x18 (x4)
E 040 020* T-slot nut M8x12 (x4)
E 040 021* T-slot nut M8x14 (x4)
E 040 022* T-slot nut M8x16 (x4)
E 040 023* T-slot nut M8x18 (x4)
* When ordering, state the required
dimension of the T-slot nut.
Contents
C 810 881 clamp strip (x2)
E 010 144 washer M10 (x4)
E 010 143 washer M8 (x4)
E 040 030* T-slot nut M10x12 (x4)
E 040 031* T-slot nut M10x14 (x4)
E 040 032* T-slot nut M10x16 (x4)
E 040 033* T-slot nut M10x18 (x4)
E 040 020* T-slot nut M8x12 (x4)
E 040 021* T-slot nut M8x14 (x4)
E 040 022* T-slot nut M8x16 (x4)
E 040 023* T-slot nut M8x18 (x4)
* When ordering, state the required dimension of the T-slot nut.
Clamp strip kit for double mounting
C 810 920
Start kit
S 500 650
For mounting two chucks on 300 mm centres.
With a permanent compressed air supply a
clamping force of 80000 N can be obtained.
Note: The holes in the clamp strips are drilled in accordance
with the customer’s requirements stated when ordering.
Contents
C 810 921 undrilled spacer (x1)
C 810 881 clamp strip (x2)
E 010 144 washer M10 (x6)
E 010 143 washer M8 (x6)
E 040 030* T-slot nut M10x12 (x6)
E 040 031* T-slot nut M10x14 (x6)
E 040 032* T-slot nut M10x16 (x6)
E 040 033* T-slot nut M10x18 (x6)
E 040 020* T-slot nut M8x12 (x6)
E 040 021* T-slot nut M8x14 (x6)
E 040 022* T-slot nut M8x16 (x6)
E 040 023* T-slot nut M8x18 (x6)
Contents
C 219 110 pneumatic chuck
C 810 830 actuator
S 500 030 set of two pallets
* When ordering, state the required dimension of the T-slot nut.
Production kit
S 500 750
Seals
C 531 250
With a permanent compressed air
supply a clamping force of 80000 N
can be obtained.
To seal the holes in the
four clamping elements
of the pallet.
Contents
• Material: elastomer
C 219 110 pneumatic chuck (x2)
C 810 830 actuator (x2)
S 500 090 set of four pallets
56
Reference
protectors
C 020 897
To protect the Zreference of the pallet.
• Supplied singly
your machines with the fixed references traditional
machine tables do not have. A practical and userfriendly reference system which minimises setting-up
times, increases machine capacity and makes automated
production possible.
Dynafix is suitable for use in tough environments, with
automatic air-blast cleaning of the Z-references and
peripheral sealing.
The easily-handled aluminium pallets have reference
elements of hardened, high-alloy steel. Directly
measurable Z-references. No projecting drawbars.
Locking mechanism with built-in soft landing function.
X/Y-references.
Z-refeZreferenceszrence.
Automatic airblast cleaning.
Locking with
cup springs.
FACTS
Repetition accuracy
0.002 mm
Clamping force
60 000 N
57
Dynafix
FIXED REFERENCES ON THE MACHINE
TABLE give increased productivity. Dynafix provides
Dynafix
3R-774-AL
3R-772.1-MT
3R-771.1
3R-772.1
3R-771.7
3R-772-T8.40
3R-770.19-1
3R-770-1
3R-770-4
3R-770-5
3R-772-M8.28
MACHINE TABLE
Automatic chuck
3R-770-1
Automatic chuck
3R-770-4
Pneumatic table chuck.
Pneumatic table chuck with ground-in reference for
alignment.
•
•
•
•
•
Recommended actuator 3R-611.41 or 3R-611.2.
Weight 24.5 kg
•
•
•
•
•
Recommended actuator 3R-611.41 or 3R-611.2
Weight 24.5 kg
Automatic chuck
3R-770-5
Automatic chuck
3R-770.19-1
Pneumatic table chuck for applications in fiveaxis machines. Air connection from below.
Pneumatic table chuck with 3Refix-holes.
•
•
•
•
Weight 24.5 kg
58
•
•
•
•
•
•
3Refix Ø20 mm
Recommended actuator 3R-611.41 or 3R-611.2
Weight 24.5 kg
90356.2X
90356.10
90576.05
Pneumatic chucks with extra connections for
automatic chuck adapters.
Note: Requires two control units.
• Required air pressure 6 ±1 bar
Dynafix
Automatic chucks
Pallet 280x280 mm
3R-771.1
Anodised aluminium pallet.
•
•
•
•
•
Flatness 0.04 mm
Thickness tolerance +0.5/-0 mm
Weight 6 kg
90356.10
With fixing lugs.
• Weight 27 kg
3R-771.1E
90576.05
Set of twelve.
Without fixing lugs.
• Weight 23.5 kg
Pallet 280x280 mm
3R-772.1
Pallet 400x400 mm
3R-774-AL
Ground aluminium pallet
Aluminium pallet.
•
•
•
•
•
• Weight 30 kg
Flatness 0.005 mm
Thickness tolerance ±0.02 mm
Weight 6 kg
3R-772.1E
Set of twelve.
Chuck adapters
90356.2X
Pallet 280x280 mm
3R-772-T8.40
Dynafix pallets can be supplied with built-in
automatic chucks from the Macro, MacroCombi- or
MacroMagnum ranges for mounting in 90356.10 or
90576.05. For further information contact System 3R.
Anodized aluminium pallet with six T-slots
for M8 on 40 mm centres.
•
•
•
•
Adapted for automatic changing.
• Weight 14 kg
59
Dynafix
Pallet 280x280 mm
3R-772-M8.28
Reference elements
3R-771.7
Hardened steel pallet with 100 M8 threads
on 28 mm centres.
Reference kit for users who want to make their
own pallets or fixtures.
• Weight 14.5 kg
Master pallet
3R-776.1
Magnetic table
3R-772.1-MT
With a ground reference ruler and a ground indication
hole for alignment of the Dynafix references.
Mainly intended for applications in EDM machines.
Two independent magnetic fields can be set
individually. Low magnetic field, 3 mm, allows
machining of very thin workpieces.
• Weight 10.5 kg
•
•
•
•
•
•
Actuator
3R-611.1
Actuator
3R-611.2
Unit for manual
operation of pneumatic
chucks.
Unit for foot
operation of
pneumatic chucks
Supplied mounted on 3R-772.1.
Clamping force 121 N/cm2 (JIS standard).
Pole pitch 13 mm
Weight 26 kg
Connection for
air gun.
90815
Fits automatic chucks
3R-770-1 and 3R770-4.
• Supplied in sets of two.
60
Lifting grip
U-20344
Lifting gear for
handling Dynafix pallets
280x280 mm.
VDP
USE THE ENTIRE CAPACITY of your
machines with the pioneering VDP system.
It is a fact that vibration limits the production capacity
of most metal-cutting machining operations. The
performance of an interface system in practical use is
determined by several parameters, among which the
damping capacity has proved to be of vital importance.
Naturally, different circumstances, such as conventional
milling or high-speed milling, machining of hard or
soft materials, give different degrees of positive results.
However, VDP always gives a marked improvement of
the surface finish. The only question is how big is the
improvement.
One thing is clear: VDP – Vibration-Damped
Palletisation – gives the user significant competitive
advantages:
• The surface finish is improved, usually by over 200%
• Cutting forces are reduced by up to 25%
• Tool wear is reduced by 30%
• Material removal capacity increases by 30%
• The life of the machine spindle increases by 30%
Without VDP
The diagram shows the effect on the oscillation
amplitude in the same machining operation
with the workpiece mounted in a conventional
chuck and a damped chuck.
Machined surface with
conventional clamping…
With VDP
... machined surface with
the same cutting data in a
VDP chuck.
61
VDP
VDP chucks are designed for pallets and
drawbars from System 3R’s standard range.
3R-651.7E-P
90716.05
3R-605.2
3R-601.7E-P
3R-601.116-PA
90716.12
3R-605.1
3R-601.52
3R-681.71
90716.09
3R-681.51
3R-605.10
90716.10
3R-681.156-A
3R-605.1
90717.05
3R-771.1
90718.03
62
3R-772.1
Automatic chuck Macro Ø190 mm
90716.12
• Centre spacing, mounting: 63 to 100 mm
•
•
•
•
Automatic chuck Macro 125x125 mm
90716.09
Automatic low-profile Macro chuck
90716.10
•
•
•
•
•
•
•
•
Centre spacing, mounting: 25 or 50 mm
Centre spacing, mounting: 63 to 100 mm
Centre spacing, mounting: 50 mm
Automatic MacroMagnum chuck Ø230 mm
90717.05
Automatic chuck, Dynafix
90718.03
•
•
•
•
• Mounting 277x277 mm
Centre spacing, mounting: 63 to 100 mm
VDP
Manual chuck, Macro Ø170 mm
90716.05
63
VDP
3R-651.7E-P
3R-601.7E-P
For further
information see under
MacroHighPerformance.
For further
Pallet Ø116 mm
3R-601.116-PA
Pallet Ø116 mm
3R-601.52
For further
For further
Reference element Ø142 mm
3R-681.71
Pallet Ø156 mm
3R-681.51
For further information see
under MacroMagnum.
under MacroMagnum.
Pallet Ø156 mm
3R-681.156-A
Palett 280 x 280 mm
3R-771.1
under MacroMagnum.
under Dynafix.
Pallet 280x280 mm
3R-772.1
Drawbar
3R-605.1E
under Dynafix.
Drawbar
3R-605.2E
• Ø20x36.9 mm with Ø7 mm
flushing hole
64
• Drawbar Ø20x57.1 mm with flushing
holes Ø7 mm
Drawbar
3R-605.10
• Ø20x13 mm
• Supplied singly
Maxi
A PARTICULARLY ROBUST, uncomplicated
and user-friendly system for heavy electrodes and
workpieces – Maxi. The chucks are of the dovetail type
with three references for rapid and simple mounting of
accessories.
MACHINE SPINDLE
MACRO
3R-27.2
3R-27.4
3R-27.2-4
3R-SP5674-1
3R-29.3
3R-29
Manual chuck
3R-27.2
3R-29.1
For mounting on the machine spindle or on
a machine table.
•
•
•
•
3R-29.2
Immersible
Mechanical locking
Weight 5 kg
FACTS
Repetition accuracy
0.01 mm
Recommended max weight
of workpiece/electrode
500 kg
Manual C-axis
3R-27.4
Manual chuck
3R-27.2-4
Manual chuck
3R-SP5674-1
For mounting in 3R-27.2.
Intended mainly for AGIE
machines with Macro as
the basic mounting in the
machine spindle.
Intended mainly for
Charmilles machines
with Macro as the basic
mounting in the machine
spindle.
•
•
•
•
•
Vernier scale
Mechanical locking
Weight 11 kg
•
•
•
•
Immersible
Mechanical locking
Weight 5 kg
•
•
•
•
Immersible
Mechanical locking
Weight 5 kg
65
Maxi
Pallet 150x150 mm
3R-29.1
Pallet 150x150 mm
3R-29.2
•
•
•
•
Pallet with 16 clearance holes for M6 screws
and eight M6 threads.
Unhardened
Flushing connection
Flushing duct
Weight 4.4 kg
• Hardened
• Weight 4.6 kg
Pallet 150x150 mm
3R-29.3
Pallet with four clearance holes for M6 screws
and 3Refix holes.
•
•
•
•
•
3Refix Ø10 mm
Hardened
Flushing connection
Flushing duct
Weight 4.6 kg
Pallet 150x150 mm
3R-29.31
Pallet 150x90 mm
3R-29
Hydraulic unit
3R-SP4490
Pallet with 3Refix holes with mounting threads.
Mounts on 3R-29.3.
• Unhardened
• Weight 1.2 kg
For hydraulic locking
of Maxi chucks.
• 3Refix Ø10 mm
• Unhardened
• Weight 2.6 kg
66
Mini
THE WORLD’S MOST WIDELY USED
FACTS
electrode holder system is still the Mini system.
The extensive product program ensures rapid and exact
mounting of the electrode holders in hydraulic quickchange chucks.
The Mini system is a “Reverse Reference System”, in
which the chuck adapts itself to the electrode holder,
which is why all electrode holders must be exactly alike
– in diameter, roundness, straightness and hardness – to
meet the accuracy requirements.
This high change accuracy is achieved thanks to
the two annular chambers of the hydraulic system,
which expand uniformly and provide symmetrical
locking against the fixed Z reference with angular
location.
Repetition accuracy
0.002 mm
Max flushing pressure
75 bar
Clamping force
4 000 N
MACHINE SPINDLE
MACRO
3R-321.5
3R-321.65
3R-653
3R-653-S
3R-603.9
3R-1.6S
ELECTRODE HOLDER
MINI
3R-1.321-HS
Manual C-axis
3R-321.65
Manual chuck
3R-321.5
Hydraulic chuck for mounting on machine spindle
with 3R-A3620.
Hydraulic chuck for mounting on machine spindle
with 3R-A3620.
•
•
•
•
• Weight 1.8 kg
Vernier scale
Flushing connection
Weight 3.6 kg
67
Mini
Manual lathe chuck
3R-321.2-4x90°
Rotating spindle
3R-1.6S
Hydraulic chuck with set screws, for mounting
on a lathe taper.
Electric rotating spindle for electrodes on Mini holders.
Vertical or horizontal mounting.
• Weight 1 kg
•
•
•
•
•
Rotating spindle
3R-1.321-HS
MiniBlock
3R-321.46
Electric spindle for tubular electrodes in collets ER16.
Manual hydraulic chuck for vertical or horizontal
•
•
•
•
•
Supplied with collet set 3R-ER16E
Electrode sizes Ø0.5 - 10 mm.
Speed range 200 – 2000 rev/min.
Recommended maximum flushing pressure 15 bar.
Weight 1.4 kg
3R block
3R-321.4
Manual hydraulic chuck for vertical or horizontal
• Vernier scale
• Weight 5.4 kg
Immersible
Flushing connection
Weight 11.6 kg
• Weight 2.3 kg
For mounting Mini holders in the Macro system.
3R-653
•
•
•
•
MacroHP coupling
Can be changed automatically
Rust-resistant
Weight 1.3 kg
3R-653-S
• MacroStandard coupling
• Can be changed
automatically
• Weight 1.3 kg
68
Mini
3R-603.9
Electrode holder
3R-13.321
For horizontal mounting of Mini holders in the Macro system.
Holder with hardened reference part Ø20 mm
for mounting square and flat electrodes.
• Rust-resistant
• Weight 1.9 kg
• Flushing duct
• Weight 1 kg
Electrode holder Ø20 mm
Electrode holder
3R-310EE
Holder with hardened reference part and unhardened
electrode mounting part.
3R-322/25S
3R-322/50E
•
•
•
•
•
•
•
•
•
Electrode mounting part 25 mm
Flushing duct
Supplied in sets of 30
Weight per set 7 kg
3R-322/50S
•
•
•
•
Flushing duct
Holder with hardened
reference part Ø20 mm and
unhardened flange Ø50 mm.
•
•
•
•
•
Flushing duct
Flushing duct
Weight per set 4 kg
3R-322/100
•
•
•
•
•
Flushing duct
Three-jaw chuck
3R-311.4
Collet chuck ER20
3R-311.2
Collet chuck ER16
3R-311.3
Check mandrel
3R-23
Chuck Ø20 mm for
Ø0.1-3 mm electrodes.
Chuck Ø20 mm for
collets ER20 with
electrodes < Ø13 mm.
Chuck Ø20 mm for
collets ER16 with
electrodes < Ø10 mm.
Ground C-reference.
• Weight 0.2 kg
• Weight 0.2 kg
• Weight 0.3 kg
• Weight 0.6 kg
69
Mini
Check ruler
3R-314.2
Indicating spindle
3R-3.321-2
Microscope
3R-4.321
Scriber
3R-5.321
For measuring centre holes.
• Weight 0.4 kg
• Dial indicator required
• Weight 0.4 kg
With transformer (110/220V)
for integral lighting.
Used in conjunction
with the microscope.
• Weight 0.6 kg
• Weight 0.4 kg
Clip
3R-301
Soldering kit
3R-403
Electrode cassette
3R-150/5
Flushing adapter
3R-612.1
For angular fixing of Mini
holders.
For soldering electrode
blanks on Mini holders.
Supplied with flux.
For Mini holder x30.
For 3R-310.35, 3R-651.3
and 3R-653.
Adapter plate
3R-A3620
Adapter plate
3R-601.6
Adapter plate
3R-29.2
Adapter plate with eight adjusting screws for
mounting spindle chucks. Supplied with fixing
screws:
For mounting (for
example) rotating spindles
in the Macro system.
• MacroHP coupling
• Rust-resistant
Hardened plate for mounting
(for example) rotating
spindles in the Maxi system.
16 clearance holes for M6
screws and eight M6 threads.
70
• Weight 4.6 kg
heavy investments in new machines.
3Refix is remarkably simple way to lay a solid
foundation from which to view the future with confidence
– tool up without indication and cut your production
costs!
3Refix technology is based on a modular hole pattern
with 100x100 mm pitch and 20 mm diameter reference
holes. The reference tables have clearly-marked reference
holes – A1, A2, B1, B2 etc – and every accessory has two
20 mm diameter holes, which pick up the references from
the table. The R0-hole gives the X/Y-position and the R1hole gives the angle relative to the axes of the machine.
This makes it possible to set up the workpiece without the
need for alignment and gauging afterwards. So 3Refix
accessories provide an unmistakable and fixed position
with known references.
The accessories in the 3Refix range usually have a
reference height of 30 mm, among other things to
allow machining straight through the workpiece. The
design also allows a flush pot to be pushed in under the
workpiece during EDM machining.
The full effect of 3Refix technology is attained by
consistent application with general systemization and
standardization of all machine tables and accessories.
System 3R can supply reference tables for practically all
types and sizes of machines – reference tables that give
a distinct interface between machine table and auxiliary
tool.
With the aid of 3Refix you can very quickly change the
set-up of the machine from one machining operation to
another in a few simple operations – One Minute Set-up!
FACTS
Repetition accuracy
0.005 mm
71
3Refix
INCREASED PRODUCTIVITY need not mean
3Refix
Reference tables
Reference tables of structurally-stable toughened steel (270-320 HB).
Hardened bushes in dead-end holes for 3Refix mandrels Ø20 mm
at 100x100 mm modular spacing, as well as M12 tapped mounting
holes with 50x50 mm modular spacing.
Note: Customised reference tables can be made to order.
Note: Hardened reference tables (650-700 HB) can be made to order.
3R-936-60.38
3R-936-85.40
3R-936-85.55
A = 600 mm
B = 380 mm
C = 32 mm
Weight 55 kg
A = 850 mm
B = 400 mm
C = 32 mm
Weight 83 kg
A = 850 mm
B = 550 mm
C = 32 mm
Weight 114 kg
3Refix mandrel
Note: When positioning with 3Refix mandrels –always tighten the
expanding mandrel in the R0 hole first.
3R-901-10E
3R-901-20E
• 3Refix Ø10 mm
• Recommended tightening
torque 4 Nm
• 3Refix Ø20 mm
torque 10 Nm
• Weight per set 1 kg
3R-901-10RS
3R-901-20RS
• 3Refix Ø10 mm
• Rust-resistant
torque 4 Nm
• Supplied singly
• 3Refix Ø20 mm
• Rust-resistant
torque 10 Nm
• Supplied singly
Slotted bushes
3R-903-XX.XX
Bushes of hardened spring steel 54 HRC. Bore
20 mm, height 20 mm. Supplied in pairs.
72
3R-903-20.235
3R-903-20.24
3R-903-20.25
3R-903-20.254
3R-903-20-256
3R-903-20.26
3R-903-20.275
3R-903-20.28
3R-903-20.295
3R-903-20.30
3R-903-20.315
3R-903-20.3175
3R-903-20.32
3R-903-20.34
3R-903.20.36
3R-903-20.38
3R-903.20.381
3R-903-20.40
3R-903-20.414
3R-903-20.42
3R-903-20.4445
Outside diameter mm
23.5
24
25
25.4
25.6
26
27.5
28
29.5
30
31.5
31.75
32
34
36
38
38.1
40
41.4
42
44.45
3Refix
Bushings
Hardened steel, 60 HRC, for
mounting in existing fixtures.
3R-902-10E
3R-902-19.7E
10H7
15h6
12
30
19.7
28h6
20
10
Bore / mm.
Outside diameter / mm
Height / mm
Supplied in sets of
3R-902-20.0E
3R-902-20.3E
20H6
28h6
20
10
20H6
28.3
20
10
Bore / mm.
Outside diameter / mm
Height / mm
Supplied in sets of
Plastic plug
3R-915-20E
Plastic screw
3R-915-M12E
Magnetic table
3R-909-MT
Plug to protect Ø20 mm
hole from dirt
To protect M12 holes with
protective countersinking
from dirt.
Magnetic table with two individually-set magnetic fields.
Low magnetic field, 3 mm, allows machining of very thin
workpieces. Two 3Refix holes give quick, simple positioning
on reference tables. The workpiece is positioned against
reference rulers. For non-right-angled workpieces there is a
movable stop with point contact. The table has 49 M6 holes
for flushing to the workpiece or for connection to a vacuum
pump.
• Supplied in sets of fifty
• Supplied in sets of fifty
•
•
•
•
Maximum working range 230x220 mm
Clamping force 121 N/cm2 (JIS-norm)
Pole pitch 13 mm
Weight 20 kg
73
Automation
THE REALITY CONFRONTING
MANUFACTURING INDUSTRY today is
different from the reality that confronted it only a few
years ago.
Customers are demanding ever shorter deliveries.
Production runs are getting shorter. Products need to be
more accurate. Prices are steadily falling. Competition is
becoming more and more global.
All these demands must be met with increased
flexibility, increased quality and increased productivity.
In the long term there is only one sustainable solution
– automation!
Automation lets the skilled craftsmen of the workshop
concentrate on stimulating duties that demands a
high level of skill, relieving them of monotonous and
time-consuming routine activities. Automation keeps
production going every day of the week and every hour
of the day.
Code carriers
3R-863.01-10
Code carrier
3R-863.01-10M
With pre-programmed
unique identity, designed
for Macro systems and
Dynafix.
With a pre-programmed
unique identity, adapted
for the Macro systems
and Dynafix.
74
You can opt for simple auto-changing of pallets in the
same machine. Or auto-changing of workpieces or tools
between, for instance, a milling machine and a grinding
machine. You can choose to automate only a part of the
production line. Or all of it. Whichever approach you
choose, it will be a far-sighted investment.
Whatever the degree of automation, System 3R’s
automation systems are always user-friendly. Operator
errors become rarer. Leading to less stress and better
quality assurance.
Code carrier
spacer
D-40106
Ring with code
carrier
3R-863.30-10
For mounting code
carrier 3R-863.01-10M
on pallets.
With pre-programmed
unique identity, designed for
3Ready-to-Run.
Automation
Ring with code
carrier
3R-863.25-10
With pre-programmed
unique identity, designed for
MacroJunior 25 mm.
75
C-axes
TO MEET THE REQUIREMENTS FOR
FLEXIBILITY and accuracy, System 3R has
developed a range of C-axes for the Mini-, Macro-,
MacroCombi- and Maxi systems.
The range includes products for building-in as well as
for building-on.
The C-axes are primarily intended for indexing and for
machine-synchronised movements, such as machining
of threads and spirals, but they can also be used when
machining with a rotating electrode.
Note that System 3R C-axes are supplied only in
collaboration with the relevant machine manufacturer. For
further information contact your local 3R representative.
MacroCombi build-on 3R-814-CC4.XX
MacroCombi build-in 3R-814-CC5.XX
Macro build-in 3R-816-C3.XX
Macro build-on 3R-816-C4.XX
76
Miscellaneous
Spacer plate
U-40266
Allen keys
For mounting of small electrodes in 3R-608.32,
3R-658.2E-S and 3R-658.4E-S.
Supplied in sets of.
1 mm x10
2 mm x10
3 mm x10
5 mm x10
3R-333-03
• 3 mm
3R-333-05
• 5 mm
Lathe taper
3R-TXXXX
Labels
3R-LS288P
Labels
3R-LL200P
Taper attachment for mounting
chucks in taper spindles.
Supplied with marker pen.
Supplied with marker pen.
• Size 6x19 mm
• Size 12x25 mm
Note: Manufactured on request. State
machine type, taper (1), drawbar
thread (2) and which 3R chuck is to
be mounted. Use the order form at the
end of the catalogue.
Torque wrenches
Torque wrenches
3R-414-02
3R-914-04
• Allen screw 3 and 5 mm
• 2 Nm
• 4 Nm
3R-414-04
3R-914-07
• 4 Nm
• 7 Nm
3R-414-06
3R-914-10
• 6 Nm
• 10 Nm
77
Miscellaneous
Collet chucks
ETS10
3R-AG410
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Ø0.2 mm
Ø0.3 mm
Ø0.4 mm
Ø0.5 mm
Ø0.6 mm
Ø0.7-0.6 mm
Ø0.8-0.7 mm
Ø0.9-0.8 mm
Ø1-0.9 mm
Ø1.25-1mm
Ø1.5-1.25 mm
Ø1.75-1.5 mm
Ø2-1.75 mm
Magazine fork
MacroJunior
3R-418-XX
Collet chucks
3R-ER16E
Collet chucks
3R-ER20E
Collet chucks
3R-ER32E
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Collet chuck
Ø1-0,5 mm
Ø2-1 mm
Ø3-2 mm
Ø4-3 mm
Ø5-4 mm
Ø6-5 mm
Ø7-6 mm
Ø8-7 mm
Ø9-8 mm
Ø10-9 mm
Ø2-1 mm
Ø3-2 mm
Ø4-3 mm
Ø5-4 mm
Ø6-5 mm
Ø7-6 mm
Ø8-7 mm
Ø9-8 mm
Ø10-9 mm
Ø11-10 mm
Ø12-11 mm
Ø13-12 mm
Magazine fork
Macro
3R-618.1
Magazine fork
Macro
3R-618.43
For linear changers or
similar. Also fits Macro
holders with drawbar 3R605.14E.
For linear changers or
similar.
For rotary changers in
Roboform 200 / 400 / 2000
/ 4000.
Magazine forks
Macro and
MacroJunior
3R-418.43
Conversion kit
3R-618.42
Conversion kit
3R-418.42-1
For upgrading Roboform
200 / 400 / 2000 / 4000
with rotary changer to the
Macro system.
For upgrading gripper jaws
in Roboform 200 / 400 /
2000 / 4000 with rotary
changer to the Macro and
MacroJunior system.
For rotary changers in
Roboform 200 / 400 / 2000
/ 4000
78
Ø2-1 mm
Ø4-3 mm
Ø5-4 mm
Ø6-5 mm
Ø7-6 mm
Ø8-7 mm
Ø9-8 mm
Ø11-10 mm
Ø12-11 mm
Ø13-12 mm
Ø14-13 mm
Ø15-14 mm
Ø16-15 mm
Ø17-16 mm
Ø18-17 mm
Ø19-18 mm
Ø20-19 mm
Conversion kit
3R-SP10323
For upgrading the magazine
fork in Roboform 200 / 400
/ 2000 / 4000 with rotary
changer to the Macro system.
Phone ____________________________________
Contact ________________________________________
Date _____________________________________
Specification of taper attachment
TAPER
Type
THREAD
Female thread
Male thread
FLANGE
Chuck 3ROther, please specify
Specification of 3Refix reference tables
A _____________ mm
B _____________ mm
C _____________ mm
D _____________ mm (T slots)
E _____________ mm
F _____________ mm
G _____________ mm
Working area
H _____________ mm
X _____________ mm
Y _____________ mm
No. of T slots _______________________________
Make of machine ___________________________
Hardened/unhardenedt ______________________
Other information ___________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
_______________________________________________________________________________________________
79
Order form
Company ______________________________________
Index
3R-1.6S ...............................68
3R-1.321-HS .......................68
3R-3.321-2 .........................70
3R-4.321.............................70
3R-4.450.............................15
3R-400-A02 ........................19
3R-400-A03 ........................19
3R-400-A06 ........................19
3R-400-A07 ........................19
3R-403................................70
3R-466.10033.....................12
3R-466.15033.....................12
3R-467.1-1 .........................46
3R-467.9-1 .........................12
3R-467.34...........................46
3R-4.650.............................37
3R-5.321.............................70
3R-6.321-HS .......................22
3R-6.400-VS ..........................9
3R-6.600-VHS .....................23
3R-404-25 ..........................16
3R-405.11E ...................12, 46
3R-405.16E .........................46
3R-405.21RS .......................12
3R-406.9.............................11
3R-467.35...........................46
3R-468.31-S .......................47
3R-491E ..............................13
3R-491E-HP ........................13
3R-491E-Mondo ..................13
3R-6.600-VS ........................23
3R-13.321...........................69
3R-23..................................69
3R-27.2...............................65
3R-27.2-4 ...........................65
3R-406.11...........................14
3R-406.23...........................14
3R-410.1-M ..........................9
3R-410.31-5 .......................10
3R-414-02 ....................16, 77
3R-494-XXX .........................18
3R-600.1.............................30
3R-600.19...........................32
3R-600.20...........................30
3R-600.22...........................22
3R-27.4...............................65
3R-29..................................66
3R-29.1...............................66
3R-29.2.........................66, 70
3R-29.3...............................66
3R-414-04 ..........................77
3R-414-06 ..........................77
3R-418.42-1 .......................78
3R-418.43...........................78
3R-418-XX ...........................78
3R-600.23-S .......................22
3R.600.24-S ........................22
3R-600.25...........................22
3R-600.83...........................30
3R-600.83-10 .....................30
3R-29.31.............................66
3R-103................................38
3R-150/5 ............................70
3R-301................................70
3R-310EE ............................69
3R-443AEC .........................12
3R-446.11...........................11
3R-460.1-1 .........................42
3R-460.4.............................45
3R-460.31-5 .......................44
3R-600.84-1 .......................30
3R-600.84-20 .....................30
3R-600.86...........................31
3R-600.86-1 .......................31
3R-600.86-2 .......................31
3R-311.2.............................69
3R-311.3.............................69
3R-311.4.............................69
3R-314.2.............................70
3R-321.2-4x90º ..................68
3R-460.32...........................42
3R-460.34.....................42, 45
3R-460.35...........................42
3R-460.37...........................44
3R-460.45...........................45
3R-600.86-20 .....................31
3R-600-A02 ........................27
3R-600-A03 ........................27
3R-600.EX8 .........................31
3R-601.1E-P ........................34
3R-321.4.............................68
3R-321.5.............................67
3R-321.46...........................68
3R-321.65...........................67
3R-322/25S ........................69
3R-460.46...........................45
3R-460.83-1 .......................42
3R-460.86-1 .......................43
3R-460.86-2 .......................43
3R-460.86-2.9 ....................43
3R-601.3.............................35
3R-601.6.............................70
3R-601.7E-P ..................34, 64
3R-601.52.....................35, 64
3R-601.116-P......................35
3R-322/50E ........................69
3R-322/50S ........................69
3R-322/100 ........................69
3R-333-03 ..........................77
3R-333-05 ..........................77
3R-460.87-1 .......................43
3R-460.EX8-1 ......................43
3R-461.1E-GA ....................13
3R-461-8.8-HP ....................13
3R-463/5033 ................12, 19
3R-601.116-PA ..............35, 64
3R-601-1818-M6A ..............37
3R-601-1818-M6M .............37
3R-601-1818-T8A................37
3R-601-1818-T8M ...............37
3R-333-T20 .........................16
3R-400.24-11 .......................8
3R-400.32.............................9
3R-400.34.......................8, 10
3R-400-A01 ........................19
3R-465.1E-A .......................14
3R-465-LE ...........................14
3R-465-VE ...........................14
3R-466.4033.......................11
3R-466.4033-S ...................11
3R-603.9.............................69
3R-605.1E ...............33, 51, 64
3R-605.2E ...............25, 51, 64
3R-605.2RS .........................25
3R-605.10...........................64
80
3R-658.4E-S ..................25, 36
3R-658.31E .........................34
3R-659.16-P........................36
3R-659.20-P........................36
3R-659.32-P........................36
3R-902-20.0E......................73
3R-902-20.3E......................73
3R-903-XX.XX ......................72
3R-909-MT ..........................73
3R-914-04 ..........................77
3R-607.21...........................23
3R-607.31...........................23
3R-608.31E .........................35
3R-608.51E .........................35
3R-610.4.............................24
3R-680.1-2 .........................50
3R-680.10-2 .......................50
3R-680.19-2 .......................50
3R-681.51.....................51, 64
3R-681.51-SA .....................51
3R-914-07 ..........................77
3R-914-10 ..........................77
3R-915-20E.........................73
3R-915-M12E ......................73
3R-936-60.38 .....................72
3R-610.19...........................33
3R-610.21...........................24
3R-610.21-S .......................24
3R-610.46...........................32
3R-611.1.......................52, 60
3R-681.71.....................51, 64
3R-681.156-A ...............51, 64
3R-681-2424-M6A ..............52
3R-681-2424-M6M .............52
3R-681-2424-T8A................52
3R-936-85.40 .....................72
3R-936-85.55 .....................72
3R-A3620 .........26, 37, 48, 70
3R-A11489 .............15, 27, 47
3R-A11897 .............15, 26, 47
3R-611.2.................39, 52, 60
3R-611.41.........16, 39, 48, 52
3R-611-FRC ........................39
3R-612.1.......................38, 70
3R-612.6.............................38
3R-681-2424-T8M ...............52
3R-686.1-HD ......................52
3R-770-1 ............................58
3R-770-4 ............................58
3R-770-5 ............................58
3R-A19724 .............15, 27, 48
3R-A21944 .............15, 27, 48
3R-AG410 ...........................78
3R-AG469-10 .....................14
3R-AG469-16 .....................14
3R-612.116.........................38
3R-618.1.............................78
3R-618.42...........................78
3R-618.43...........................78
3R-628.31-S .......................25
3R-770-19-1 .......................58
3R-771.1.......................59, 64
3R-771.1E ...........................59
3R-771.7.............................60
3R-772.1.......................59, 64
3R-ER16E ............................78
3R-ER20E ............................78
3R-ER32E ............................78
3R-LL200P ...........................77
3R-LS288P...........................77
3R-628.41-S .......................26
3R-650/8x5 ...................27, 39
3R-650/8-JR........................16
3R-651E-P ...........................34
3R-651.3.............................34
3R-772.1E ...........................59
3R-772.1-MT .......................60
3R-772.M8.28 .....................60
3R-772.T8.40 ......................59
3R-774-AL ...........................59
3R-MFT4x12E ......................16
3R-PI4,5x14E .......................16
3R-PI4,5x20E .......................16
3R-RU52 .............................38
3R-RU52L ............................38
3R-651.7E-P ..................34, 64
3R-651.7E-S ........................25
3R-651.7E-XS ......................25
3R-651.13...........................36
3R-651.105E .......................36
3R-776.1.............................60
3R-814-CC4.XX ...................76
3R-814-CC5.XX ...................76
3R-816-C3.XX .....................76
3R-816-C4.XX .....................76
3R-RU70 .............................38
3R-SP4490 ..........................66
3R-SP5674-1 .......................65
3R-SP7359 ..........................33
3R-SP7359-RS .....................33
3R-652.2.............................23
3R-652.9.............................23
3R-653................................68
3R-653-S ............................68
3R-656.1.......................26, 47
3R-863.01-10 .....................74
3R-863.01-10M ..................74
3R-863.25-10 .....................75
3R-863.30-10 .....................74
3R-901-10E.........................72
3R-SP10323 ........................78
3R-SP15055 ........................24
3R-SP18286 ........................45
3R-SP19047 ........................45
3R-SP19050 ........................48
3R-656.2-P..........................37
3R-656.31-3P......................37
3R-656.31-5P......................37
3R-658.1E-S ........................25
3R-658.2E-S ..................25, 36
3R-901-10RS .......................72
3R-901-20E.........................72
3R-901-20RS .......................72
3R-902-10E.........................73
3R-902-19.7E......................73
3R-SP19143 ........................11
3R-SP19269 ........................15
3R-SP19270 ........................15
3R-SP19631 ........................48
3R-SP19764 ........................48
81
Index
3R-605.14E .........................33
3R-605-GE ....................26, 39
3R-606..........................37, 47
3R-606.1.............................37
3R-607.1.............................33
Index
3R-SP20753 ........................39
3R-SP22201 ........................50
3R-TXXXX .............................77
3R-US90-400 ......................16
3R-US90-600 ......................39
C 810 820 ..........................55
C 810 830 ..........................55
C 810 850 ..........................55
C 810 870 ..........................56
C 810 880 ..........................56
3R-US400.3 ........................14
3R-US400.5 ........................15
3R-US600.3 ........................26
3R-US600.5 ........................26
3R-US611.4 ........................36
C 810 920 ..........................56
C 846 600 ..........................55
D-20117.1 ..........................38
D-20117.2 ..........................38
D-40001.20 ........................47
90027.................................38
90027.01............................27
90027.02............................48
90027.03............................52
90131.................................27
D-40011 .............................46
D-40098 .............................46
D-40101 .............................19
D-40106 .............................74
D-40107.1 ..........................11
90134.................................27
90356.05............................59
90356.10............................59
90356.2X ............................59
90376.................................48
E 020 897 ...........................56
S 500 030 ...........................54
S 500 090 ...........................54
S 500 100 ...........................54
S 500 120 ...........................55
90443.................................52
90455.................................19
90716.05............................63
90716.09............................63
90716.10............................63
S 500 130 ...........................55
S 500 140 ...........................55
S 500 650 ...........................56
S 500 750 ...........................56
U-20344 .............................60
90716.12............................63
90717.05............................63
90718.03............................63
90812.02............................19
90809.01............................50
U-40266 .............................77
U-50167.55 ........................39
90815...........................52, 60
C 217 100 ..........................54
C 219 007 ..........................55
C 219 110 ..........................54
C 219 600 ..........................54
C 531 250 ..........................56
C 531 500 ..........................55
C 585 400 ..........................54
C 585 600 ..........................54
C 694 100 ..........................54
C 694 260 ..........................55
C 694 300 ..........................55
C 697 000 ..........................54
C 697 010 ..........................54
C 810 650 ..........................55
82
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