Ford Power Stroke and Navistar HEUI Injectors DIPACO Parts

Ford Power Stroke and Navistar HEUI Injectors DIPACO Parts

� � � �� �
������
�� � � �
� � �
DIPACO Parts Catalog For
Ford Power Stroke
and Navistar HEUI Injectors
DIPACO DIESEL PARTS - USA
105 East Parr Blvd. Reno, NV 89512 USA
Telephone: (775) 329-7511 ¢ Fax: (775) 329-9740 ¢ E-Mail: sales@dipaco.com ¢ Internet: www.dipaco.com
August 1, 2004
Version1.1
1
POWER STROKE / HEUI INJECTORS
Exploded Injector
37
� � � �� �
������
�� � � �
� � �
36
35
34
33
32
26
25
24
28
23
16
15
14
27
22
9
13
21
12
11
PART
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
SEE GUIDE
DPS0013
DPS0023
DPS0024
DPS0009
DPS0029
DPS0014
SEE GUIDE
DPS0014
-
2 2
20
10
9
8
DESCRIPTION
BODY
NOZZLE ASSEMBLY
TIP
NEEDLE
DOWEL
SPACER SLEEVE
LIFT SPACER
SPRING POWER STROKE/T444E
SPRING DT466E & I530E
LIFT PIN
DOWEL
CHECK VALVE ASSEMBLY
STOP
CHECK PLATE
CHECK BALL
STOP PLATE
PLUNGER & BARREL ASSEMBLY
RETAINING SPRING
BARREL
CHECK BALL
SPRING
PLUNGER
RETAINING WASHER
RETAINING RING
19
18
7
6
17
5
4
REF
29
30
31
QTY
REF
PART
1
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
21
22
23
31
22
23
31
24
25
26
27
28
29
30
32
33
34
35
36
37
SEE GUIDE
DPS0007
DPE7736
DPS0530
DPE7736
DPS0011
DPS0010
DPS0037
DPS0012
3
2
1
DESCRIPTION
INTENSIFIER PISTON
O-RING KIT PWR STROKE/T444E
BODY O-RING
INTENSIFIER PISTON O-RING
POPPET VALVE ADPTR O-RING
O-RING KIT DT466E/I530E
BODY O-RING
INTENSIFIER PISTON O-RING
POPPET VALVE ADPTR O-RING
PISTON & VALVE BODY
POPPET VALVE
POPPET SPRING
SLEEVE
POPPET SHIM
CLAMP
ADAPTER
ASSEMBLY SCREW
SOLENOID SPACER
ARMATURE
ADJUSTING SCREW
SOLENOID
SOLENOID SCREW
Version 1.1
QTY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
4
August 1, 2004
POWER STROKE / HEUI INJECTORS
Other Parts
� � � �� �
������
�� � � �
� � �
DPS0008 - External Seal Kit for Power Stroke and
Navistar HEUI Injectors.
DF4TZ-9A375-A - Sealing Washer for Lift Pump
See DIPACO Product Information Bulletin FI-125.
Backup ring, seals, and nozzle washer required for
installing injector.
See DIPACO Product Information Bulletin FI-98.
DF6TZ-9C977-AN - Injection Pressure Regulator
Repair Kit
O-rings and jam nut needed to service the IPR unit.
See DIPACO Product Information Bulletin FI-96.
DPS0025 - External Seal Kit for Caterpillar 3126/
3126B HEUI Injectors
Backup ring, seals, and nozzle washer required for
installing injector.
See DIPACO Product Information Bulletin FI-117
DPS0028 - Injector Testing O-Ring Kit
The three external o-rings needed to seal the injector when
testing in a test stand. Not for use in an engine.
See DIPACO Product Information Bulletin FI-119.
All referenced DIPACO Product Information Bulletins can
be found at www.dipaco.com.
August 1, 2004
Version1.1
3
POWER STROKE / HEUI INJECTORS
Application Guide - Power Stroke/T444E
� � � �� �
������
�� � � �
� � �
NOTES FOR APPLICATION GUIDES
Body Code: Marked on injector solenoid. ‘A’ code = Ford Power Stroke and Navistar T444E. ‘B’ code=Navistar DT466E
and I530E.
P&B Group: Shows DIPACO part number for a standard or PRIME (Pre-injection Metering) design.
Nozzle Assembly: Shows DIPACO part number, the number of spray holes and recommended valve opening pressure.
P&B GROUP NOZZLE ASSY SEAL KITS INTENSIFIER
MODEL
TYPE
ORIFICES
INTERNAL
PISTON OD
YEAR PLUNGER OD
FORD INJECTOR
VOP (PSI)
EXTERNAL
LENGTH
F81Z9E527DRM
DPE06000/31 DPE41007/31
DPS0007
DPS13051/31
Standard
7 Holes
16mm
F4TZ9VE527AARM
DPS0008
6.0mm
2675±125
32.2mm
F7TZ9E527ARM
Notes: 94-96 T444E Up to Engine serial number 460194, F-Series (CA) and E-Series (All).
94-98 F-Series (49 States).
F81Z9E527BRM
AB
DPE06060/31 DPE41007/31
DPS0007
DPS13050/31
Prime
7 Holes
16mm
DPS0008
6.0mm
2675±125
29.7mm
Notes: 97-99 T444E Engine serial number 460195-843889, F-Series* (CA).
99
F-Series* (49 States). * Engines built prior to Dec. 7, 1998.
AC
DPE06001/31 DPE41007/31
DPS0007
DPS13052/31
Standard
7 Holes
16mm
DPS0008
6.0mm
2675±125
29.7mm
Notes: 94-96 T444E (High Output), 210HP (High Torque) and 230HP.
BODY
CODE
AA
AD
Notes:
99-02
99-03
AE
Notes:
AF
Notes:
99-02
02-03
F81Z9E527CRM
DPE06061/31 DPE41007/31
DPS0007
DPS13056/31
Prime
7 Holes
16mm
DPS0008
6.0mm
2675±125
29.1mm
F-Series and E-Series (All) Engine built after Dec. 7, 1998.
T444E Engine serial number 843990-up. One AE beginning 2002.
DPE06061/31 DPE41007/31
DPS0007
DPS13053/31 F81Z9E527EARM
Prime
7 Holes
16mm
XC3Z9E527AARM
DPS0008
6.0mm
2675±125
29.1mm
F-Series* serial number 661496-896812. E-Series* serial number 661974-896812.
T444E* Engine. *Number 8 Cylinder long lead injector. (All Years)
DPE06060/31 DPE41007/31
DPS0007
DPS13058/31
Prime
7 Holes
16mm
DPS0008
6.0mm
2675±125
29.7mm
Number 8 Cylinder long lead injector.
TYPICAL NOZZLE GROUP
Left side of nozzle cut-a-way to
view internal components.
NAVISTAR
NEW & RENEWED
INJECTOR
1822800C95
1816187C3
1822801C98 & C99
1821836C3
1824582C94
1822803C1
1824583C97
1825125C1
1824455C94
1822890C1
1824456C96
1824472C1
1831551C1
1831550C1
1831487C92 & C93
1831489C1
1833639C1
1833643C1
1833641C1
TYPICAL PLUNGER AND BARREL ASSEMBLY
Retaining Ring
Retaining Washer
Nozzle Tip
Plunger
Nozzle Needle
Lift Spacer
Nozzle Spring
Lift Pin
Spacer Sleeve
4 4
Spring
Check Ball
Retaining Spring
Barrel
Version 1.1
August 1, 2004
POWER STROKE / HEUI INJECTORS
Application Guide DT466E/I530E
� � � �� �
������
�� � � �
� � �
P&B GROUP NOZZLE ASSY SEAL KITS INTENSIFIER
MODEL
TYPE
ORIFICES
INTERNAL
PISTON OD
YEAR PLUNGER OD
VOP (PSI)
EXTERNAL
LENGTH
FORD INJECTOR
DPE06001/31 DPE41025/31
DPS0007
DPS13052/31
Standard
5 Holes
16mm
DPS0008
6.0mm
3700±125
29.7mm
Notes: 95-97 DT466E, 230HP (High Torque) and 250 HP up to serial number 1084867.
BODY
CODE
BA
BB
Notes:
95-97
DPE06001/31 DPE41015/31
DPS0007
DPS13052/31
Standard
5 Holes
16mm
DPS0008
6.0mm
3700±125
29.7mm
DT466E, 175 HP and 190HP up to serial number 1028710.
95-97
DPE06001/31 DPE41005/31
DPS0007
DPS13052/31
Standard
5 Holes
16mm
DPS0008
6.0mm
3700±125
29.7mm
DT466E, 175HP and 190HP up to serial number 1028710.
95-97
DPE07100/31 DPE41035/31
DPS0530
DPS13055/31
Standard
5 Holes
17.5mm
DPS0008
7.1mm
3700±125
29.3mm
I530E, 250HP, 275HP and 300HP up to serial number 1084028.
97-99
DPE06060/31 DPE41005/31
DPS0007
DPS13057/31
Prime
5 Holes
16mm
DPS0008
6.0mm
3700±125
29.1mm
DT466E, 175HP to 210HP serial number 1028711-1194038.
98-99
DPE07160/31 DPE41045/31
DPS0530
DPS13054/31
Prime
5 Holes
17.5mm
DPS0008
7.1mm
3700±125
26.7mm
I530E, 250HP to 320HP serial number 1084029-1134350.
DPS13054/31
17.5mm
26.7mm
97-99
DPE07160/31 DPE41006/31
DPS0530
Prime
6 Holes
DPS0008
7.1mm
3700±125
Discontinued. Replaced by body code BJ.
DPS13054/31
17.5mm
26.7mm
99-UP
DPE07160/31 DPE41016/31
DPS0530
Prime
6 Holes
DPS0008
7.1mm
3700±125
DT466E, 250HP serial number 1125228-Up.
BC
Notes:
BD
Notes:
BE
Notes:
BF
Notes:
BG
Notes:
BI
Notes:
BJ
Notes:
99
BN
Notes:
DPS0530
DPS0008
00-UP
DPE07160/31 DPE41026/31
Prime
6 Holes
7.1mm
3700±125
I530E serial number 1194039-Up.
DPS0530
DPS0008
00-UP
DPE07160/31 DPE41036/31
Prime
6 Holes
7.1mm
3700±125
DT466E Transit.
BP
Notes:
DPE07160/31 DPE41006/31
DPS0530
DPS13054/31
Prime
6 Holes
17.5mm
DPS0008
7.1mm
3700±125
26.7mm
I530E, 250HP to 320HP serial number 1134351-1194038.
August 1, 2004
Version1.1
DPS13054/31
17.5mm
26.7mm
DPS13054/31
17.5mm
26.7mm
NAVISTAR
NEW & RENEWED
INJECTOR
1823736C94
1819834C1
1824928C94
1824917C2
1824742C91
1824739C1
1824929C94
1824918C2
1824743C91
1824740C1
1824930C94
1824919C2
1824744C94
1824741C2
1824931C94
1824920C2
1829838C94
1829926C2
1829839C93 & C94
1829837C2
1830145C92
1830147C2
1830146C92 & C93
1830148C2
1830155C91
1830157C1
1830156C91
1830573C2
1830740C92
1830560C2
1830561C92
1830741C92 & C93
1830562C2
1830570C92
1830571C2
1830572C92 & C93
1830573C2
1830693C1
1830694C91
1830692C91
1830691C1
1836252C91
1836253C1
1836251C91
1836250C1
5
POWER STROKE / HEUI INJECTORS
Tools
DPE30300 - Center Seal Ring Installation Tool
Tool for installing the external center seal ring on the
injector. See DIPACO Product Information Bulletin
FI-84 for more information.
DPE30302 - Injector Tool Kit
Tool kit for disassembling and assembly injectors.
Also includes an adapter for pop testing nozzles.
6 6
� � � �� �
������
�� � � �
� � �
DPE30301 - Internal O-Ring Installation Tool
Tool for installing internal injector o-rings. See DIPACO
Product Information Bulletin FI-91 for more information.
HI 2000 - Injector Test Stand
Test stand for checking up to four injectors at one time.
Can also test Caterpillar 3126/3126B HEUI injectors.
Version 1.1
August 1, 2004
POWER STROKE / HEUI INJECTORS
Parts Listing and Pricing
� � � �� �
������
�� � � �
� � �
Pricing for nozzles, nozzle assemblies, and plunger and barrel assemblies is on page 8.
INJECTOR PARTS
Pricing below includes volume discounts. If the quantity of a part ordered is equal to or exceeds the Min Pkg Order quantities shown, you
will receive the applicable discounted price for that item.
MIN
MIN
MIN
MIN
EACH
EACH
EACH
EACH
PKG
EACH
PKG
PKG
PKG
PKG
PART NUMBER
DESCRIPTION
PRICE
PRICE
PRICE
PRICE
QTY PRICE
ORDER
ORDER
ORDER
ORDER
DF4TZ-9A375-A
GASKET-FUEL PUMP BANJO
2
0.49
10
.39
DF6TZ-9C977-AN
IPR REPAIR KIT
1
10.32
25
8.26
DF8TZ-9229-AA
USE DPS0008
0.00
DPE7736
O-RING
25
0.32
5
.29
10
.26
DPS0001
NOZZLE GASKET
50
0.16
5
.14
10
.13
DPS0007
INTERNAL O-RING KIT
1
1.02
25
.97
50
.92
75
.87
100
.82
DPS0007-100
INTERNAL O-RING KIT
1
80.10
5
64.08
DPS0008
EXTERNAL O-RING/SEAL KIT
1
6.57
25
6.24
50
5.91
75
5.58
100
5.26
DPS0008-100
EXTERNAL O-RING KIT
1
460.00
5
368.00
DPS0009
DOWEL PIN
50
0.12
5
.11
10
.10
DPS0010
ADJUSTING MACHINE SCREW
10
0.50
5
.45
10
.40
DPS0011
ADAPTER SCREW
10
0.44
5
.40
10
.35
DPS0012
SOLENOID SCREW
10
0.46
5
.41
10
.37
DPS0013
DOWEL PIN
100
0.07
10
.06
DPS0014
CHECK BALL
100
0.07
5
.06
DPS0023
POWER STROKE PRESSURE SPRING 10
2.75
5
2.48
10
2.20
DPS0024
PRESSURE SPRING DT466E-I530E
10
2.75
5
2.48
10
2.20
DPS0025
EXTERNAL INJECTOR SEAL KIT
1
8.00
5
7.60
10
7.20
15
6.80
20
6.40
DPS0025-25
EXT INJECTOR SEAL KIT (25)
1
160.00
5
128.00
DPS0028
INJ SEALING TEST KIT
1
1.40
25
1.33
50
1.26
75
1.19
100
1.12
DPS0028-100
INJ SEALING TEST KIT (100)
1
110.00
5
88.00
DPS0029
CHECK VALVE ASSEMBLY
1
35.45
5
33.68
10
31.91
15
30.13
20
28.36
DPS0037
SOLENOID
1
26.95
5
21.56
DPS0530
INTERNAL O RING KIT
1
1.60
5
1.52
10
1.44
15
1.36
20
1.28
DPS0530-25
INTERNAL O RING KIT
1
24.95
5
19.96
DPS13050/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13051/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13052/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13053/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13054/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13055/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13056/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13057/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
DPS13058/31
INTENSIFIER PISTON
1
13.95
5
13.25
10
12.56
15
11.86
20
11.16
TOOLS
PART NUMBER
DESCRIPTION
PKG
QTY
EACH
PRICE
DPE30300
Center Seal Ring Installation Tool
1
DPE30301
Internal O-Ring Installation Tool
1
113.63
33.43
DPE30302
Tool Kit
1
600.29
HI2000
Test Stand
1 18,400.00
HI2000-1
Adapters for Caterpillar 3126/3126B
1
August 1, 2004
Version1.1
420.00
7
POWER STROKE / HEUI INJECTORS
Parts Listing and Pricing
� � � �� �
������
�� � � �
� � �
Pricing for injector parts and tools is on page 7.
NOZZLE ASSEMBLIES AND PLUNGER AND BARREL ASSEMBLIES
The part numbers listed below receive total volume discounts. Each part number will be priced based on the total number of the items purchased
within this group. As an example, if you ordered 20 each of 5 different part numbers, each part number will be priced at the 100 price.
Part numbers followed by * will have a $15 refundable core fee added to the appropriate price.
MIN
MIN
MIN
MIN
EACH
EACH
EACH
EACH
PKG
EACH
PKG
PKG
PKG
PKG
PART NUMBER
DESCRIPTION
PRICE
PRICE
PRICE
PRICE
QTY PRICE
ORDER
ORDER
ORDER
ORDER
DPE06000/31*
PLUNGER AND BARREL
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE06001/31*
PLUNGER AND BARREL
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE06060/31*
PLUNGER AND BARREL
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE06061/31*
PLUNGER AND BARREL
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE07100/31*
PLUNGER AND BARREL
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE07160/31*
PLUNGER AND BARREL
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41005/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41006/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41007/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41015/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41016/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41025/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41026/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41035/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41036/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
DPE41045/31
NOZZLE ASSEMBLY
1
41.25
25
39.19
50
37.13
75
35.06
100
33.00
NOZZLES - REBUILDER PACKS
The part numbers listed below receive total volume discounts. Each part number will be priced based on the total number of the items purchased
within this group. As an example, if you ordered 20 each of 5 different part numbers, each part number will be priced at the 100 price.
MIN
MIN
MIN
MIN
PKG
EACH
EACH
EACH
EACH
EACH
PART NUMBER
DESCRIPTION
PKG
PKG
PKG
PKG
QTY PRICE
PRICE
PRICE
PRICE
PRICE
ORDER
ORDER
ORDER
ORDER
DPE41005/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41006/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41007/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41015/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41016/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41025/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41026/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41035/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41036/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
DPE41045/31-RB
NOZZLE - REBUILDERS PACK
50
31.45
1
31.45
2
26.95
8 8
Version 1.1
August 1, 2004
POWER STROKE / HEUI INJECTORS
Notes
� � � �� �
������
�� � � �
� � �
August 1, 2004
Version1.1
9
INFORMATION
� � � �� �
������
�� � � �
� � �
An Employee Owned Company
Address
DIPACO, Inc.
105 East Parr Blvd.
Reno, Nevada 89512 USA
Phone: (775) 329-7511
Fax: (775) 329-9740
Toll Free Phone: (800) 648-4720
Toll Free Fax: (888) 320-7761
E-Mail: sales@dipaco.com
Internet: www.dipaco.com
W h a t
w e
o f f e r
•
•
•
•
•
•
•
•
•
•
•
•
Providing quality diesel parts since 1948
Comprehensive warranty
Competitive pricing
Excellence in customer service
Company representation before and after sales
Multi-skilled staff
Extended trading hours
Toll free phone and fax ordering
Full technical support
Quality commitment
Superior quality inventory
Same day shipping
Information
Copyright
DIPACO, Inc., 2004. No part of this
publication may be reproduced in any
form by any means without written
permission.
This catalog is for reference
purposes only. DIPACO assumes
no responsibility or liability for any
errors or inaccuracies that may
appear in this publication. All
mention of OEM names and part
numbers is for reference only.
1010
This catalog is in loose leaf form
to allow for continuous updating
as we add additional parts. For
current parts availability, please
consult our current price list or
contact DIPACO or your DIPACO
distributor.
Version 1.1
August 1, 2004