Feel The Difference!
Transcription
Feel The Difference!
Feel The Difference! Works Performance Shocks-- Feel the Difference! For over thirty-two years, the goal of Works Performance Products has been to deliver the best product of the highest quality at the lowest price. Shocks that are built to the customers’ specifications for ride, performance and appearance. Since 1973, that's been the Works philosophy: shocks custom-built to each order to give you, the rider, the best possible shock for your riding needs. Works Performance founder Gil Vaillancourt developed this philosophy around a shock with a revolutionary check ball and orifice damping design. Works has been fine-tuning the design continually to deliver the smoothest possible ride with the highest performance handling. This damping design is integral to every Works shock--whether it's for off-road motorcycles, ATVs, high-performance street bikes or custom cruisers. Works Performance Shocks-- made in America --known around the world! General Construction Features Works' shocks are made in the U.S.A. of aircraft-quality materials--hard-chromed, high tensile steel shafts and billet aluminum components. All the shocks are serviceable, and are covered by an exclusive 30-day "Performance Guarantee" - the ride and handling will meet your expectations or Works will re-spring and re-valve the shocks at no charge, except for shipping. In many cases, Works shocks can be equipped with optional remote reservoirs that feature a polyurethane bladder for smooth fade-free damping in the toughest competition situations. The springs are wound from chrome-silicon wire; shot peened and set to solid. Works shocks feature a computer-calibrated check ball, spring and orifice damping system that is unique in the shock industry. This allows each damping curve to be specifically tailored to the combination requirements of rider, machine and terrain. How Multi-Rate Springs Work Depending on application, single-, dual-, or triple-rate springs are available. Dual-rate springs are just thata spring set with two separate rates. This is done with a short spring stacked on a longer spring. As both springs collapse they produce a soft, or initial, rate. The spring set will maintain this initial rate until the short spring stops compressing (at a preset mechanical point). At that point, the spring rate transitions to the stiffer, or final, rate. The triple-rate springs feature three distinct rates. This multi-rate system allows a soft initial rate for comfort on small bumps, but has the capability of soaking up the big bumps, potholes, pavement breaks and other on-road hazards. Off road, this transitional spring set handles all of the big jumps and square-edged holes seen in off-road riding. The ARS System Adjustable Rate Suspension (ARS), standard equipment on some Works shocks, is also offered as an option for many other street bike shocks. ARS allows the rider to increase or decrease the load-carrying capacity of the shocks up to 50 percent without changing the pre-load of the springs. This allows the shocks to be correct for solo riding, but then appropriately handles the increased weight of a passenger and/or baggage. ARS is also used during solo riding to stiffen the rates for aggressive riding, or for riding on rough, broken pavement. The ARS system (which varies in design) consists of an indexing stop and a stepped cup that contains the short spring. The position of the stop in relation to the steps in the cup determines how long the spring set remains on the initial spring rate. On most ARS applications, four positions can be selected from full stiff to full soft. Tracker Series Street Shocks The Tracker series of shocks for street bikes includes the machined aluminum Billet Tracker, the Street Tracker, and the Steel Tracker. These are high-pressure gas shocks that feature: 1-3/8-inch damping piston; 1/2" diameter, chromed, high-tensile-steel shaft; Works' exclusive valving system; and powder-coated, chrome-silicon steel single- or dual-rate springs. The Billet Tracker features a 7075-T6-billet aluminum body with threaded spring preload adjustment. The new Street Tracker mates a chromed steel pressure tube to a machined billet aluminum shock eye. A hidden nitrogen fill valve gives the new Street Tracker a clean, smooth look. The Steel Tracker features a zinc-plated steel and billet aluminum construction. Options for these shocks included natural and polished ARS, chromed springs and billet appearance cups. Typically Tracker series shocks range in overall length (eye-to-eye) from 10-1/2 to 15 inches. 2 818.701.1010 www.worksperformance.com Shock Types UltraCross and UltraSport Rear Shocks The UltraCross and Ultra Piggyback for dirt bikes and ATVs, and the UltraSport, for single shock street machines are the state of the art, maximum performance shocks. Features: high strength 7075-T6 billet aluminum or steel body; induction-hardened, high tensile steel, 5/8 inch diameter shaft; 18-position rebound adjustment; and 1-13/16-inch diameter piston. The unique check ball, spring and orifice damping system allows an extremely wide range of damping that cannot be matched by conventional shim-stack shocks. Most are equipped with hose-mounted remote reservoirs and optional single- or dual-stage compression adjustment. Some are equipped with ride height adjustment. Fork Spring Kits Kits for street bikes feature a soft initial rate that transitions to a stiffer final rate. This allows a comfortable “cruising” rate in the first part of the suspension movement, but stiffens for big bumps and to resist front-end dive under braking. Adjustable to customize the performance for your riding style and weight. DuraCross, DuraSport and QuadStar These rugged rear single shocks feature large 5/8-inch, induction-hardened, hard-chromed steel shafts and huge 1-13/16-inch diameter damping pistons. These shocks have threaded pre-load adjustment and can be equipped with hose-mounted remote reservoirs. The DuraCross (for dirt bikes), the DuraSport (for street bikes) and the QuadStar (for ATVs) are large-bodied steel shocks that are designed and built for rugged use and long life. Pro Racer and Racer Shocks These special application piggyback reservoir shocks feature a high-pressure steel cylinder mated to a machined billet aluminum body with a reservoir that is finned for maximum cooling. Both shocks have threaded pre-load and feature the durable polyurethane bladder in the reservoir. The Racer features a 1-3/8inch diameter piston and Works exclusive check-ball and spring damping system. The Pro Racer features fullrange, externally adjustable rebound and compression damping settings for maximum suspension tuning. The Pro Racer is a unique twin-tube design that incorporates the Works' orifice damping system. Racers and Pro Racers are the shocks of choice for twin shock high-performance bikes and racers! Gasser, A-T Steeler and Dirt Tracker Shocks The Gasser (for twin shock and some single-shock dirt bikes) the A-T Steeler (for ATV fronts and some light-weight rear shocks) and the Dirt Tracker (for motorcycle oval, TT and vintage racing) are high-pressure gas dampers that feature a 1/2-inch, hard-chromed steel shaft and a 1-3/8-inch diameter piston with six-stage damping. The Gasser and A-T Steeler shocks utilize a durable steel body with clip-type pre-load adjustment. Most can be equipped with optional hose-mounted reservoirs and threaded pre-load. The Dirt Tracker bodies are made of 7075-T6 billet aluminum and have threaded pre-load adjustment. This series of shocks ranges in overall length (eye to eye) from 8-1/2 to 18-1/2 inches. Pro Piggyback and G Series Shocks The Pro Piggyback, the new G-series and Pro G-Series shocks feature a 1-3/8-inch piston mated to a heavyduty 5/8-inch shaft with threaded pre-load standard. The G-Series is available in emulsion style and dualline recirculating, large-capacity reservoir models. The dual-lines effectively recirculate the oil from the shock to the reservoir and back to help cool the shock oil. The Pro Piggyback and Pro G-Series have 18position rebound adjustment and a choice of high or high and low speed compression damping adjustments. These shocks feature new Teflon fabric spherical bearings, and anodized components. 818.701.1010 www.worksperformance.com 3 Street Bike Single Shocks Five-Way Adjustable UltraSport Five-way adjustable UltraSport shocks for high performance street and racing bikes. Adjustable for ride height, pre-load, rebound, and high and low speed compression. Available for late-model street machines including Aprilia, Ducati, Honda, Kawasaki, Suzuki, Triumph, Yamaha and others. Five-Way Adjustable UltraSport Three and Four-Way Adjustable UltraSport Three- and four-way adjustable UltraSport shock is adjustable for pre-load, rebound and high or high and low speed compression. Available for late-model street machines including Aprilia, Ducati, Honda, Kawasaki, Suzuki, Triumph, Yamaha and others. Two-Way Adjustable UltraSport UltraSport two-way adjustable for rebound and pre-load. Most are equipped with a finned remote reservoir, but some shocks may be fitted with smooth reservoirs due to space requirements. UltraSport Gas Emulsion UltraSport rebound adjustable emulsion shock. For many applications where fitting a reservoir is not possible. Also available on some bikes as a lower cost option versus the reservoir model. 4 818.701.1010 www.worksperformance.com Street Bike Single Shocks Buell UltraSport Special UltraSport shock for Buell pull-shocks with three- and four-way adjustment: pre-load, rebound and high or high- and low-speed compression. Also available with pre-load and rebound only, or pre-load only versions. Specify the long or short shock. The smoothest, best-handling shock available for the Buell. Buell UltraSport UltraSport w/Dual Rate Springs Special UltraSport gas emulsion shock with adjustable rebound, pre-load and dual-rate springs for the BMW R1100RS/RT/R and 850R. Equipped with special ARS mechanism to accommodate changes in load and riding conditions. Pro Racer and Racer New machined billet Pro Racer and Racer piggyback reservoir shocks for the Honda ST1100. Adjustable compression, rebound and pre-load. Racer version features threaded spring preload only. Both are available in stock length and short versions. (Racer Shown) Pro Series Piggyback Pro Series piggyback shock is offered with Dual- stage compression, rebound and pre-load, single stage compression, rebound and pre-load, or single-stage compression and pre-load only. Built for a number of 50 to 500 cc bikes equipped with small diameter shocks and springs. 818.701.1010 www.worksperformance.com 5 Street Bike Single Shocks DuraSport DuraSport shock with threaded pre-load and smooth reservoir. Built to specific application, DuraSports are available for most single shock street bikes back to the early 80’s. Cost effective, high-performing upgrade from stock shocks. Available as an emulsion shock without reservoir. DuraSport Tracker Series for BMW Specially designed Tracker series for R1100/1150/1200, and K1200 series BMW front suspensions. Some are equipped with 18-position rebound adjustments and dual rate springs. All feature spring preload and are available in stock length or short versions to lower the bikes. Steel Tracker w/ARS Steel Tracker for K75/100 Series with triple-rate springs, ARS and remote reservoir. Similar versions are available for K1100/K1 and R65/80/100RS/RT. Built in stock length and short versions to lower the seat up to 1-1/2 inches. (K1 version is available without reservoir.) Spring configurations vary with shock length. Steel Tracker w/Reservoir Steel Tracker single shock with remote reservoir, threaded pre-load and single-rate spring. Applications for many 50 to 500 cc bikes equipped with small diameter shocks and springs. 6 818.701.1010 www.worksperformance.com Street Bike Pairs Pro Racer & Racer Now machined from billet, the Pro Racer and Racer now have the looks to fit any custom bike. Pro Racer has fully adjustable compression, rebound, and pre-load. Racer is similar but doesn’t have the adjustable damping. Optional: chrome springs & show polish (shown) and Billet ARS. Pro Racer & Racer Pro Racer & Racer w/RHA All-black Pro Racer and Racer with the added enhancement of ride height adjustment (RHA). Top of the line performer. Pro Racer is fully adjustable. Racer has preload adjustment. Options: chrome springs; billet ARS system for passenger load capability. Billet Trackers Billet Trackers feature an aluminum body with threaded pre-load and optional chrome springs. Powder-coated black springs are standard. Rebuildable and custom-built to rider’s requirements for length, finish and performance. Options: fully polished aluminum parts and appearance cups. Pro Piggyback Adjustable Pro Piggyback shocks are offered with: dual- stage compression, rebound and pre-load; single stage compression, rebound and pre-load; or single-stage compression and pre-load only. For selected high performance street bikes. Options: natural or polished aluminum parts with black or chrome springs. 818.701.1010 www.worksperformance.com 7 Street Bike Pairs Street Trackers Street Trackers offer the good looks of the billet tracker but incorporate a durable chrome pressure cylinder mated to a billet eye end. A new hidden nitrogen fill valve gives it a smooth look. Shown with optional chrome springs. Options: billet ARS system; billet appearance cups; fully polished aluminum parts. Street Trackers Street Trackers w/Dual-Rate Springs Street Trackers with standard black dual-rate springs. Some models are equipped with single-rate springs depending on length and load requirements. Options: fully polished aluminum parts. Street Trackers w/Billet ARS System Street Trackers with optional dual-rate chrome springs and optional billet ARS system for maximum adjustability for load and road conditions. Options: fully polished aluminum parts. Street Trackers w/Billet Cups Street Trackers with optional chrome springs and billet appearance cups. Fully polished aluminum parts. Cups are available at either or both ends of the spring. Black springs standard. Options: fully polished aluminum parts. 8 818.701.1010 www.worksperformance.com Street Bike Pairs Black Trackers Black Trackers in full black-out mode. Available in single- or dual-rate springs depending on application. These can be ordered with polished aluminum spring retainers and threaded pre-load rings as accents to the allblack Trackers. Black Trackers Black Trackers w/Billet ARS Black Trackers shown with optional Chrome springs and optional polished billet aluminum ARS system. Polished lower retainers offset the ARS. Available for most bikes with shock lengths that allow dual-rate springs. Black Trackers w/Chrome Springs Black Trackers with optional Chrome springs and optional polished billet cups. Available in dual- or single-rate springs depending on application. Options: natural or Polished ARS system. By popular demand, Works releases the new Black Trackers. Sprung from the Street Trackers, these Black Trackers feature a steel body tube that is treated with a military spec heat dispersant coating for excellent wear and heat-reduction. They feature threaded spring-preload and black anodized aluminum components. Design your own with all black or black and chrome versions. Available with optional polished billet ARS. Fitted with either dual- or single-rate springs depending on application. Black Trackers w/Billet Cups Black Trackers with optional polished billet aluminum appearance cups. Cups can be added to either or both ends of the shock as desired. Other options: Chrome springs. Available in dual- or single-rate springs depending on application. Cups are available on specific models based on clearance at each end of the shock. 818.701.1010 www.worksperformance.com 9 Street Bike Pairs Steel Trackers These are Works’ most cost effective shocks, but they are still made to order. Popular on vintage European bikes or on baggers where chrome doesn’t really matter. With dual- or single-rate springs depending on application, length and load. Options: chrome springs; ARS system. Steel Trackers Steel Trackers w/ARS Steel Trackers feature a durable steel construction with a clip-style spring adjustment. These are Works’ most cost effective shocks, but they are still made to order. Popular on vintage European bikes or on baggers where chrome doesn’t really matter. With dual- or singlerate springs depending on application, length and load. Options: chrome springs; ARS system. Steel Trackers with dual-rate springs and optional ARS system for maximum adjustability for load and road conditions. Options: chrome springs. Dual-Rate Fork Spring Kit For street bikes features a soft initial rate that "crosses over" to a stiffer final rate. This allows a comfortable "cruising" rate in the first part of the suspension movement, but stiffens for big bumps and to resist front-end dive under braking. Choose one of the three "cross-over" sets to customize the performance for your riding style and rider weight. Available for many American, Japanese and European bikes. 10 818.701.1010 www.worksperformance.com Adjustable Shocks for Softails Air Shocks for Softails Besides the confident, smooth riding shocks that riders expect from Works, the Air Softail shocks are designed to "run flat" in an emergency. This means that if there were a loss of pressure, the bike can still be ridden at reduced speed to get to a safe haven. Additionally, if a line fails, the system deflates slowly to allow the rider to react and reduce speed and lean angle. The pair consists of one air-spring and one damper unit with internal spring. The internal spring allows the "run flat" feature. These systems come complete with the compressor pump, hoses, wiring, fittings, switches, relays, etc., everything necessary for installation. The air feature allows the rider to run the shocks at full length and travel while riding, yet lower the bike for cruising or when parked. Two versions are available: an eye-to-eye style from 89-99 and the "post" style from 00-on. The shocks are available in black only, with polished billet compressor brackets and switch mounts. Adjustable Length Shocks for Softails These unique shocks for Harley-Davidson Softails feature internal springs for a clean, smooth look. Adjustable length posts for late models or early model eyes are standard and can be adjusted without removing the shocks. Also available in black anodize and black wrinkle finish, or polished 7075-T6 billet and chromed steel components. Late Softail Adjustable Springer Chrome front shock for Springer --plush damping with control. Available with grooves or completely smooth. Makes the springer front end behave. 818.701.1010 www.worksperformance.com 11 Vintage Racing UltraLite Shocks UltraLite is the lightest pair of shocks Works has ever made for vintage road racers. Super-light shafts, billet body, drilled everything! Anodized black. Hidden gas valve with separator piston for inverted operation. Limited applications for road racing. UltraLite Shocks Dirt Trackers Just because your motorcycle is 30 years old, doesn’t mean that your shocks need to be. Works Performance shocks are custom built to AHRMAlegal specifications whether your suspension is stock or has been modified in the past. For vintage road racing, enduro, motocross, dirt track, trails or street riding, each pair of Works shocks is constructed specifically for each bike, rider and type of riding. Now available for the new Evolution and Bomber classics. For over thirty years, Works Performance has built shocks for winners. Works Performance - The Vintage Advantage. Dirt Trackers feature 7075-T6-billet aluminum shock bodies with single- or dual-rate springs and threaded pre-load. The choice of winners in dozens of vintage classes. Valving specific for motocross, trials, dirt track and road racing. Gassers Steel-bodied Gassers with dual-rate springs with valving specific for motocross, road racing, dirt track and trials. Also available for the Evolution and Bomber classes with dual- or triple-rate springs and optional remote reservoirs. Options: threaded pre-load. Pro Racer & Racer w/RHA All-black Pro Racer and Racer with the added enhancement of ride height adjustment (RHA). Top of the line performer. Pro Racer is fully adjustable. Racer has pre-load adjustment. These are considered required equipment for the new Vintage Superbike class. 12 818.701.1010 www.worksperformance.com Dirt Track UltraCross for Flat Track UltraCross specially designed for mile and shorter flat track and TT racing. Adjustable ride height, 18-position rebound, high and low speed compression, and threaded spring pre-load. Billet aluminum body. All billet aluminum components. Shaft is 5/8-inch diameter induction-hardened chromed high tensile steel. All custom-built to application, rider weight. UltraCross for Flat Track Pro Racer Now machined from billet, the Pro Racer features adjustable length, rebound, compression and pre-load. Available for virtually all Sportster 883, XR750 and Knight, Woods, Champion, and other dirt track frames. Dirt Trackers Dirt Trackers feature 7075-T6-billet aluminum shock bodies with single- or dual-rate springs and threaded pre-load. Some applications available with adjustments to length (approx. 1/2"). Pro Series Piggybacks Pro Series Piggybacks feature high only or high and low speed compression, rebound, and threaded spring pre-load for maximum tuning potential. Adjustable length available on some applications. For Sportster 883, XR750 and limited applications. 818.701.1010 www.worksperformance.com 13 Dirt Bike Single Shocks UltraCross 3- & 4-way Adjustable UltraCross with high or high and low speed compression remote reservoir, 18-position adjustable rebound and threaded spring preload. Features: 5/8-inch, induction-hardened, chromed high tensile steel shaft; 1-13/16-inch piston; 7075-T6-billet aluminum or all-steel shock body depending on application. Top of the line for specific applications. Ultra Piggyback 4-way Adjustable UltraCross Works' new Ultra Piggyback features a durable steel and aluminum construction with an oversized, finned reservoir for maximum cooling. The pressure cylinder is treated with a military spec heat dispersant coating that reduces heat better than raw metal. Huge multi-stage piston and 5/8-inch diameter, induction hardened, high tensile steel shaft deliver maximum performance and durability. High and low speed compression, rebound and pre-load adjustments are available for specific models. 2-way Adjustable UltraCross with finned remote reservoir, 18-position adjustable rebound and threaded spring pre-load. Some models may be equipped with smooth remote reservoir as available space dictates. DuraCross w/Remote Reservoir DuraCross with remote reservoir and threaded pre-load. Cost-effective alternative for many older dirt bikes. Some models can be ordered to fit the stock shock spring. DuraCross Emulsion DuraCross gas emulsion with single-rate spring and threaded pre-load. Available in applications where shock can run without a reservoir. Most cost-effective large-body rear shock available. 14 818.701.1010 www.worksperformance.com Mini Single Shocks Pro Series Piggyback Features high speed or high and low speed compression, 18-position rebound, and threaded spring pre-load for maximum tuning potential. The serious shock for serious contenders. Billet aluminum components mated to a steel pressure tube that is treated with a heat dispersant coating for cool operation and increased oil life. Pro Series Piggyback Pro Series Remote Reservoir Pro Series remote reservoir adjustable damping shock for Minis. Eighteenposition rebound and high speed or high and low speed compression adjustments are at hand for fine tuning. Threaded pre-load and spherical bearings in the eyes are standard equipment. For KX60 and other selected models. Gasser w/Remote Reservoir Gasser with remote reservoir and optional threaded pre-load. For XR/CRF/KLX/DRZ/CR/KX/RM/YZ 60 to 125cc. Shown: XR/CRF80/100. Gasser w/Single Rate Spring Gasser with single-rate spring for many 50125cc minis and other light applications. Many cover rider weight ranges up to 240 lbs. Most shocks include adjustable pre-load. For XR/CRF/KLX/DRZ. 818.701.1010 www.worksperformance.com 15 ATV Shocks Rear Single Black Widow UltraCross Piggyback Packed with features, the new Black Widow UltraCross Piggyback has it all for pro-level riders who demand the best. High and Low compression adjustments, 18-position rebound adjustment, large capacity finned reservoirs. Available for selected models. Stadium and dual-rate versions are available. Black Widow UltraCross Piggyback Black Widow UltraCross Works' newest offerings for rear ATV shocks are the Black Widow UltraCross Piggyback and UltraCross remote, and the Pro G Series 3 and 4 UltraCross with dual-line recirculating remote reservoirs. New Teflon fabric spherical eye bearings, heat dispersant coatings, large capacity reservoirs and new high and low speed compression adjusters, make these the Big Dog on the porch. Works developed the dual-line recirculating reservoirs in the early 80's to solve problems with Factory motocrossers. Works can solve the same problems today for your machine. The new Black Widow UltraCross shares many features with the Black Widow Ultra Piggyback, with the added benefit of applications to many more quads. It's got the good stuff: high and low compression adjustments, 18-position rebound, large capacity remote reservoirs -some with re-circulating dual-line. Available for most models. Stadium and dual-rate versions are available. Pro G Series 4 UltraCross The new Pro G Series 4 UltraCross, derived from the successful UltraCross lineup, sets itself apart from the crowd with large-capacity, dual-line, re-circulating remote reservoirs and great new colors. It's got the good stuff: high and low speed compression adjustments, 18-position rebound, massive shaft. Available for most models. Stadium and dual-rate versions are available. Pro G Series 3 UltraCross The new Pro G Series 3 UltraCross, is similar to the G Series 4 but is equipped with the high speed compression adjuster only. Plus: largecapacity, dual-line, re-circulating remote reservoir, 18-position rebound, massive shaft, heat-dispersant coatings, sharp anodized billet parts. Available for most models. Stadium and dual-rate versions are available. 16 818.701.1010 www.worksperformance.com ATV Shocks Rear Single UltraCross Triple Adjustable UltraCross with 18-position adjustable compression remote reservoir, 18-position adjustable rebound and threaded spring pre-load. Features: 5/8-inch, inductionhardened, chromed high tensile steel shaft; 1-13/16-inch piston; 7075-T6-billet aluminum or all-steel shock body depending on application. Top of the line for specific applications. UltraCross Triple Adjustable UltraCross Double Adjustable QuadStar gas emulsion with single-rate spring and threaded pre-load. Available in applications where shock can run without a reservoir. Most cost-effective largebody rear shock available for three- and four-wheeled ATVs. UltraCross w/Dual-Rate Springs UltraCross with adjustable rebound and pre-load. Fitted with dual-rate springs for Bombardier DS650 and other specific applications only. Adjustable compression available on some models. UltraCross Stadium Series Stadium Series UltraCross shocks for stadium, arena, and short course MX racing. Designed to lower the bike for optimum cornering, but still have full travel for jumps. The Stadium Series is available only on the compression and rebound adjustable UltraCross for specific models. 818.701.1010 www.worksperformance.com 17 ATV Shocks Rear Single QuadStar w/Remote Reservoir QuadStar with remote reservoir and threaded pre-load. Durable steel body and massive 5/8-inch diameter shaft for toughness and long life. Heavy duty replacement/upgrade for many ATVs, even back to the three-wheelers. Cost effective alternative for many older machines QuadStar w/Remote Reservoir QuadStar Gas Emulsion QuadStar gas emulsion with single-rate spring and threaded pre-load. Available in applications where shock can run without a reservoir. Most cost-effective large-body rear shock available for three- and four-wheeled ATVs. A-T Steeler w/Remote Reservoir A-T Steeler single shock with single-rate spring, threaded pre-load and remote reservoir for some light-duty applications. (Some shocks may have dual-rate springs). A-T Steeler w/Single-Rate Spring A-T Steeler single shock with single-rate spring for some lightduty applications. Options: threaded pre-load. (Some shocks may have dual-rate springs.) 18 818.701.1010 www.worksperformance.com ATV Shocks Pairs Pro Series Black Widow 4-Way Adjustable Bad in black, the new Pro Series Black Widow Piggyback shocks set the highest level of front suspension for a quad. They are fitted with high and low speed compression adjustment, large-capacity reservoirs, massive 5/8-inch induction-hardened high tensile steel shafts, four-stage compression damping, Teflon fabric spherical eye bearings, and threaded spring preload. The damper tubes are treated with a military spec coating that dissipates heat better than bare metal. Available for TRX250R, TRX400EX, TRX450R, LTZ/KFX/DVX400, KFX700, YFZ450, Raptor 660, and Bombardier DS650. Long travel versions are available for Lonestar, Roll, and Houser arms. Black Widow Pro Series Black Widow 4-Way Adj w/TRS Stadium This is a no-pre-load version of the new Pro Series Black Widow Piggyback shocks designed to set lower for maximum cornering. The regular Black Widow is designed to sit low, but the Stadium is lower and is intended for closed course MX and Stadium. Available for TRX250R/400EX/450R, LTZ/KFX/DVX400, KFX700, YFZ450, Raptor 660, and Bombardier DS650. Long travel versions are available for Lonestar, Laeger, and Houser arms. The TRX450R is also available in a 12-inch travel version that is used with the stock arms. Pro Series Piggyback w/Triple-Rate Springs Pro Series 3-way adjustable damping piggyback shocks with triple-rate springs for Quads. Eighteen-position rebound and 18-position compression adjustments are at hand for fine-tuning. Threaded pre-load and 5/8-inch diameter shafts are standard equipment. For TRX250R/400EX450R, Raptor, YFZ450, LTZ/KXF400, Bombardier and other selected models. Pro Series w/Dual-Rate Springs Pro Series 3-way adjustable damping piggyback shocks with dual-rate springs for Quads. Rebound and compression adjustable with 5/8-inch diameter shafts. Heat dispersant coating reduces operating temperatures. For Banshee and other selected models. 818.701.1010 www.worksperformance.com 19 ATV Shocks Pairs Pro G Series 4 Dual-Line Works' Pro G Series 4 is at the top of the food chain. All new with 5/8-inch shafts, adjustable rebound, high and low speed compression adjustment, large-capacity, dual-line, re-circulating remote reservoir, heatdispersant coatings, anodized billet parts, and threaded preload as standard. Available for most quads. Stadium triple-rate versions are available. Pro G Series 3 Dual-Line Pro G Series 4 Dual-Line Works' Pro G Series 3 has all the features of the G Series 4, except it has high speed compression only. The new 5/8-inch shafts, adjustable rebound, large-capacity, dual-line, re-circulating remote reservoir, heat-dispersant coatings, sharp anodized billet parts, and threaded preload are all included. Available for most quads. Stadium triple-rate versions are available. G Series Dual-Line Works' G Series Dual-line is equipped with 5/8-inch shafts, large-capacity dual-line recirculating remote reservoir, heat-dispersant coatings, sharp anodized billet parts, and threaded preload as standard features. It's our A-T Steelers on steroids! Available for most sport quads. Dual- or triple-rate springs depend on application.. G Series Works' G Series is a gas emulsion shock equipped with 5/8-inch shafts, heat-dispersant coatings, anodized billet parts, and threaded preload as standard features. Built to take the punishment. Available for most sporquads. Dual- or triple-rate springs depending on application. 20 818.701.1010 www.worksperformance.com ATV Shocks Pairs A-T Steelers w/TRS & Reservoirs A-T Steelers with triple-rate springs and remote reservoirs for Honda TRX250R TRX400EX, Banshee, Raptor, DS650 and most aftermarket chassis. Spring colors vary with springing requirements. Options: threaded pre-load and adjustable compression reservoirs, and red/white/black springs. A-T Steeler w/TRS & Reservoir A-T Steelers w/DRS & Reservoirs A-T Steelers with dual-rate springs and remote reservoirs for nearly all Honda, Kawasaki, Suzuki and Yamaha quad front shock applications. Options: threaded pre-load and white/black springs. A-T Steelers w/Dual-Rate Springs A-T Steelers with dual-rate springs for many Honda, Kawasaki, Suzuki and Yamaha quad front and some rear shock applications, and threaded pre-load, and white/black springs. A-T Steelers w/Triple-Rate Springs A-T Steelers with triple-rate springs for Honda TRX250R, TRX400EX, Raptor, some Banshees and most aftermarket chassis. Spring colors vary with springing requirements. Options: remote reservoirs, threaded pre-load, and red/white/black springs. 818.701.1010 www.worksperformance.com 21 ATV Shocks Pairs A-T Chromies A-T Chromies are made for the bling. Sharp looking with rugged performance of A-T steelers. Threaded pre-load standard. Optional Chrome springs (shown) are available for most models. Powder-coated springs are available in all black, red/black, white/black, red/white/black, red/white/blue. Color choices are determined by application and spring requirements. A-T Chromies w/TRS A-T Steelers w/ARS A-T Steelers with dual-rate springs and the ARS system to adjust for heavy loads, like snowplows. For selected Honda and Yamaha utility quad front and some rear shock applications. Options: threaded pre-load, and white/black or all black springs. A-T Steelers w/Single-Rate Springs Single rate springs are the choice for many of the mini-Quads and some of the other vehicles with short shocks or with specific spring needs. For LT/KFX50/80, TRX90, Eton 50/90, Predator 90, Badger, Raptor 80 and others. Most are built with maximum travel available. Options: black springs, threaded pre-load (not all models). Struts Struts for Polaris, Prairie and Grizzly come complete with bumpers and nut set. Prairie and Grizzly (not shown) require upper bearing from the stock strut. All struts utilize stock springs and retainers. 22 818.701.1010 www.worksperformance.com ATV Accessories TRX450 & YFZ450 OEM Shock Spring Sets and Valving Mods Custom tune your OEM TRX450R, YFZ450, LTZ/KFX400 piggyback shocks with our triple-rate kits and valving mods. Modify your stock OEM shocks to your weight, type of riding (MX, Cross Country, Trail etc.) for stock or plus arms. Valving kits are also available. Rear shock dualor single-rate springs are available for stock or plus swingarms to match front sets. Available in a selection of spring colors depending on application. Stadium versions available. Shock Sox Works Logo Shock Sox vented nylon covers protect from rocks, sand and mud. Install with new shocks to increase shaft seal life. Can also be used as a face-lift for old beat up shocks. Available for most Works front and rear shocks. In red, black, blue, purple, and new yellow. Hose Wrap Colorful spiral wrap covers stainless-steel braided hoses and protects them from abrasion and cuts. Can be fitted without removing existing reservoirs or hoses. Install on new shocks to protect those hoses. Can also be used to dress-up older hoses. Available in four-foot lengths which will fit a Works front pair and rear unit. Can also be used to protect cables and wiring. In red, black, blue, yellow, white and clear. Reservoir Clamps Aluminum clamps mount remote reservoirs to the frame in place of hose clamps. For TRX250R/400EX/450R, LTZ/KFX/DVX400, KFX700, Blaster, Warrior/Raptor 350, Banshee, Raptor 660, YFZ450 and others. Anodized gold, blue, red or natural aluminum. Complete with stainless steel fasteners. One clamp holds one reservoir. For most Works Performance finned, smooth, and new large-capacity remote reservoirs. (Will not fit our oldest 1-3/4-inch reservoirs.) 818.701.1010 www.worksperformance.com 23 Snowmobiles UltraCross w/Dual Rate Springs Rear units are available as the double adjustable UltraCross with dual-rate springs. Adjustable rebound and threaded spring pre-load and the dual-rates make this the key to comfort and performance. Some applications are available with single springs. UltraCross w/Dual Rate Springs DuraCross w/Single Spring The world’s toughest, best quality off-road ATV and motorcycle shocks are now engineered for the unique requirements of snowmobiles. Works’ superior damping design soaks up the toughest terrain. Re-buildable and ride quality guaranteed! Available for Arctic Cat, Polaris, Skidoo and Yamaha.” Cost effective heavy-duty rear unit features adjustable spring pre-load and Works exclusive check-ball, spring and orifice damping. Made to soak up the worst terrain. Gasser Ski Shocks Pairs for the skis are available as gas emulsion models with threaded preload and dual rate springs. Improved damping and maximum travel. Versions are available with the clevisstyle body (shown) and regular eye-to-eye configurations. Gasser Center Unit Gasser single shock with threaded pre-load handles the center-mount chores. Some shocks are equipped with special valve for clearance (shown). Like all Works’ shocks, they’re re-buildable. 24 818.701.1010 www.worksperformance.com OEM Rear Shocks Repair and Services Works Performance offers full line service and repair for many of the OEM rear shocks. The "Heart Transplant" is Works' re-valve of the stock shock. Rather than just add a few shims, Works installs a new piston of the same design as that used in the Works Ultracross rear shock. This modification can also include seals and shaft bushings as optional repairs. For shocks with bent or damaged shafts, Works has the "Guts" cartridges. These cartridges replace the shaft, eye or clevis, the bumper, seal head, and dust cap and include the "Heart Transplant" piston --basically all of the insides of the shock. The cartridges are available in a standard version and a rebound adjustable version and are installed in a serviceable shock body. These modifications are available on many OEM dirt bike and ATV rear shocks. Maintenance and repair of Works UltraCross, UltraSport, DuraCross, DuraSport, QuadStar, A-T Steelers, Trackers, Gassers, Pro Racers, Racers, MagnaCrossers, SuperCrossers and all other Works shocks (no matter how old) are performed by our service department. All Works shocks can be re-built and serviced. Options ARS ARS is available for many of the street bike shocks in either the natural or polished billet style. Same function, different material and appearance. Heart Transplant Adjustable Kit Cartridge Heart Transplant is the closest thing to a Works shock for a fraction of the price. Complete new piston, ring and valving components. Adjustable cartridge features 18position rebound adjustment, 5/8" diameter shaft and all new components from end to end. Also available: standard cartridge with rebound damping circuit fixed to application. Adjustable Compression Reservoir Adjustable Compression Reservoir is optional on special applications for UltraCross, UltraSport based on available space requirements. Threaded Pre-Load Assemblies Seal Kits Seal Kits Small Body Large Body Seal kits for Works Performance smallbody shocks includes Gasser, A-T Steeler, Tracker series, Racer, MagnaCrosser, and SuperCrosser. (Specify piston ring type.) Seal kits for Works Performance largebody rear shocks for UltraCross, UltraSport, DuraCross, DuraSport and QuadStar. Part # SL-S-KIT1 Part # SL-S-KIT1C Part # SL-S-KIT2 Part # SL-S-KIT2C Part # SL-U-KIT1T Seal kit, for screw-in seal heads Part # SL-U-KIT1C Seal kit, for clip-style seal heads Seal kit, one shock Seal kit with piston ring, one shock Seal kit, two shocks Seal kit with piston rings, two shocks 818.701.1010 www.worksperformance.com Threaded pre-load assemblies can be added, or retrofitted to many Gassers, Steel Trackers and A-T Steelers to make pre-load changes faster. Smooth or Finned Reservoir Smooth or finned reservoirs with stainless steel covered hoses can be added or retrofitted to most Works gas emulsion shocks. Hose lengths and fittings vary with application 25 Tools and Goodies T-shirts Works Performance logo T-shirts in "Works" blue. Available in Adult: S, M, L, XL, 2X; and Child: XS, S, M, L, XL Stickers & Banners Small horizontal stickers are 5 in. wide by 2-1/4 in. high. Large horizontal sticker is 14-1/2 in. wide by 6-1/2 in. high. Four-inch round sticker is printed on clear vinyl to let your colors come through. Say it loud with the durable Works banner; metal grommets, 60 in. wide by 30 in. high. 26 Tools Tools For Works’ A-T Steelers, Gassers, Trackers, Piggybacks. Double ended pre-load spanners made specifically for Works fluted pre-load nuts and for post-style adjuster nuts. Also rebound adjuster L-key, and seal holder wrench. Ultra and Dura series shock tools: New pre-load spanners made specifically for Works’ fluted pre-load nuts. Short wrench is designed to be operated with a 3/8-inch drive ratchet (or extension). Long master pre-load wrench has two different head angles to fit almost anywhere. Also rebound adjuster L-key, and seal holder wrench.. Pressure Gauge Caps Pressure filling gauge for pressurizing shocks after service. To be used with nitrogen tank and regulator set (not included). Works Performance logo cap, solid front and back. One size fits all. 818.701.1010 www.worksperformance.com Engineering Services Prototyping Works can handle prototyping, pre-production and short run production and assembly of not only suspension dampers, but many types of mechanical components and assemblies. Works has been involved in prototyping motorcycle and mountain bicycle forks, fork cartridges, and rear suspension damping units for a number of manufacturers. RQ-1A Predator® Unmanned Surveillance Aircraft Works Performance is proud to play a small part in America’s defense. General Atomics Aeronautical Systems’ Predator— unmanned multi-purpose platform—is fitted with special nose gear damper unit manufactured by Works. In addition, the unique demands of the U.S. Special Forces for advanced Scout and Support ATV suspension are met by the Works design and production team. Machining All of the machined shock components are manufactured at Works Performance on state-of-the-art CNC (Computer Numeric Control) milling and turning machines. These CNC lathes and mills assure the production of parts to exacting specifications. The machining services go handin-hand with our custom engineering, prototyping and pre-production assembly services. Proprietary Assemblies Shocks that are built from off-the-shelf parts, but are engineered and assembled for a specific manufacturer-designed production chassis or application can be protected with a proprietary agreement. Shocks built to these specifications are normally only available to retail customers through the manufacturer. This protects the investment of R&D and engineering costs incurred by the manufacturer. Data Acquisition System Works' on-board data acquisition system enables Works engineers to quantify changes to the spring rates, and the rebound and compression circuits. Data acquisition is just part of the exhaustive research and development effort that goes into each new model bike or ATV. Applications are added constantly to the Works’ shock absorber line-up. Difficult, tough, or tricky damping situations are the forte of Works' engineering department. Using the latest on-board data acquisition systems and advanced CAD/CAM computer programs, Works can usually engineer a solution to just about any damping problem. Works' expertise in engineering solutions to difficult damping problems goes back over 30 years with motorcycles, ATVs, race cars, off-road trucks, buggies, mountain bikes, and industrial damping applications. At Works, "nearly all things are possible." Custom Shock Measurements The illustrations below are the most common non-linkage suspension designs for bikes and ATVs. When ordering shocks for modified frames or swingarms, or for applications not currently on file, you'll need to provide these measurements to Works’ engineers to determine the correct damping and springing requirements. 818.701.1010 www.worksperformance.com 27 WORKS PERFORMANCE PRODUCTS, INC. 21045 OSBORNE ST. • CANOGA PARK, CA 91304 Tel: (818) 701-1010 • Fax: (818) 701-9043 www.worksperformance.com How To Order Shocks Works Performance shocks are available for most on- and off-road motorcycles and ATV's. We also produce custom shocks for special applications. When ordering, please be as accurate as possible when providing the following information. For Stock Shock Replacement 1. Year of manufacture 2. Brand of vehicle 3. Model designation (It is important to specify model numbers and letters such as CR250R, FJ1100, Tri-Z, TRX250X, Ninja, etc. 4. Rider weight with gear 5. Passenger weight and percentage of time on vehicle 6. Type of riding, such as enduro, motocross, trail riding, dunes, knee-dragging street riding, cruising, sport touring, etc. 7. Level of ability, novice, intermediate, advanced or expert For Modified Frames & Prototype Applications From the illustration (on the previous page) that most closely represents your suspension design, provide all of the measurements with the machine unloaded. 1. Distance A, swingarm pivot to upper shock mounting eye 2. Distance B, swingarm pivot to lower shock mounting eye 3. Distance C, swingarm pivot to axle center 4. Distance D, eye-to-eye shock length 5. Distance E, length of shock stroke (must be compatible with tire/fender, frame/ground clearance) 6. Rider weight with gear 7. Passenger weight and percentage of time on vehicle 8. Level of ability: novice, intermediate, advanced or expert 9. Approximate vehicle weight 10. Mounting channel width and mounting bolt diameter For suspensions with multiple linkage or those not illustrated, contact the engineering department for information and details. Note: Custom made prototypes or one-off shocks require a non-refundable 50 percent deposit in advance. For Stock Shock Heart Transplants and Cartridges Ship the shock freight prepaid and include the information asked under Stock Shock Replacement. If paying by credit card, include card number and expiration date; if not the shock can be returned to you COD certified funds. Prices, specifications, applications, and designs of shocks subject to change without notice. ORDERS: (818) 701-1010 FAX (818) 701-9043 Orders shipped UPS COD Certified Funds or VISA, AMEX, MASTERCARD, DISCOVER 0205