Installation Manual for Entice Series Entrance Interior - CRL-ARCH
Transcription
Installation Manual for Entice Series Entrance Interior - CRL-ARCH
INSTALLATION INSTRUCTIONS ENTICE SERIES PREMIUM ENTRANCE SYSTEM INTERIOR GLAZE ALUMINUM Phone: (800) 421-6144 • Fax: (800) 582-7501 crlaurence.com • usalum.com • crl-arch.com 11M0120 ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE HANDLING, STORAGE, AND PROTECTION OF ALUMINUM The following precautions are recommended to protect the material against damage. Following these precautions will help ensure early acceptance of your products and workmanship. A.HANDLE CAREFULLY. All aluminum materials at job site must be stored in a safe place, well removed from possible damage by other trades. Cardboard wrapped or paper interleaved materials must be kept dry. B.CHECK ARRIVING MATERIALS. Check for quantities and keep records of where various materials are stored. C. KEEP MATERIALS AWAY FROM WATER, MUD, AND SPRAY. Prevent cement plaster or other materials from damaging the finish. D. PROTECT THE MATERIALS AFTER ERECTION. Protect erected frame with polyethylene or canvas splatter screen. Cement, plaster, terrazzo, other alkaline solutions, and acid based materials used to clean masonry are harmful to the finish. If any of these materials come in contact with the aluminum, immediately remove with water and mild soap. IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION. crlaurence.com | usalum.com 2 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE GENERAL INSTALLATION NOTES Recommended Guidelines For All Installations: 1. REVIEW CONTRACT DOCUMENTS. Check shop drawings, installation instructions, architectural drawings, and shipping lists to become thoroughly familiar with the project. The shop drawings take precedence and include specific details for the project. Note any field verified notes on the shop drawings prior to installing. The installation instructions are of a general nature and cover most conditions. 2. INSTALLATION. All materials are to be installed plumb, level, and true. Install operable windows preglazed only. 3. BENCH MARKS. All work should start from bench marks and/or column lines as established by the architectural drawings and the general contractor with guaranteed accuracy. Working from these datum points and lines determine: a) The plane of the wall in reference to offset lines provided on each floor. b) The finish floor lines in reference to bench marks on the outer building columns. c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight opening. 4. FIELD WELDING. All field welding must be adequately shielded to avoid any splatter on glass or aluminum. Results will be unsightly and/or structurally unsound. Advise general contractor and other trades accordingly. All field welds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust. 5. SURROUNDING CONDITIONS. Make certain that construction which will receive your materials is in accordance with the contract documents. If not, notify the general contractor in writing and resolve differences before proceeding with work. 6. I SOLATION OF ALUMINUM. Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint. 7. SEALANTS. Sealants must be compatible with all materials with which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning, priming, tooling, adhesion, etc. It is the responsibility of the Glazing Contractor to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project. 8. FASTENING. Within the body of these instructions "fastening" means any method of securing one part to another or to adjacent materials. Only those fasteners used within the system are specified in these instructions. Due to the varying perimeter conditions and performance requirements, perimeter and anchor fasteners are not specified in these instructions. For perimeter and anchor fasteners refer to the shop drawings or consult the fastener supplier. 9. BUILDING CODES. Due to the diversity in state/provincial local, and federal laws and codes that govern the design and application of architectural products, it is the responsibility of the individual architect, owner, and installer to assure that products selected for use on projects comply with all the applicable building codes and laws. U.S. Aluminum exercises no control over the use or application of its products, glazing materials, and operating hardware and assumes no responsibility thereof. 10. EXPANSION JOINTS. Expansion joints and perimeter seals shown in these instructions and in the shop drawings are shown at normal size. Actual dimensions may vary due to perimeter conditions and/or difference in metal temperature between the time of fabrication and the time of installation. Gaps between expansion members should be based on temperature at time of installation. 11. WATER HOSE TEST. As soon as a representative amount of the wall has been glazed (500 square feet or 46.5 m2) a water hose test should be conducted in accordance with AAMA 501.2 specifications to check the installation. On all jobs the hose test should be repeated every 500 square feet (46.5 m2) during the glazing operation. 12. COORDINATION WITH OTHER TRADES. Coordinate with the general contractor any sequence with other trades which offset curtain wall installation (i.e. fire proofing, back-up walls, partitions, ceilings, mechanical ducts, converters, etc.) 13. CARE AND MAINTENANCE. Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA 609.1 for anodized aluminum and 610.1 for painted aluminum. crlaurence.com | usalum.com 3 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE ORDER OF ASSEMBLY AND INSTALLATION FABRICATION CALCULATIONS ��������������������������������������������������������������������� 5 PARTS IDENTIFICATION�������������������������������������������������������������������������� 6 - 7 SITE PREPARATION �������������������������������������������������������������������������������� DOOR WITH SIDELITE INSTALLATION Threshold Installation ��������������������������������������������������������������������������� Sub Sill Track Installation ����������������������������������������������������������������������� Top Track and Header Installation Wall Jamb Installation ������������������������������������������������������������ 9 10 11 �������������������������������������������������������������� 12 �������������������������������������������������������������������������� 13 Top and Bottom Rail Installation Sidelite Glass Installation ���������������������������������������������������������������� 14 ����������������������������������������������������������������������� 15 Doorway Jamb at Sidelite Installation Doorway Jamb at Wall Installation Cladding Installation 8 ������������������������������������������������������ 16 - 17 �������������������������������������������������������������� 18 ���������������������������������������������������������������������������� 19 TRANSOM DOOR INSTALLATION ����������������������������������������������������������������� Transom Doorway Jamb Installation 20 ������������������������������������������������������������ 21 �������������������������������������������������������������� 21 Transom Top Rail Installation ������������������������������������������������������������������� 22 Transom Header Installation �������������������������������������������������������������������� 22 ��������������������������������������������������������������������� 23 ������������������������������������������������������������������������� 24 ������������������������������������������������������������������������ 25 Transom Vertical Jamb Installation Transom Glass Installation Support Fin Installation FIXED LITE INSTALLATION Fixed Lite Top and Bottom Rail Installation Fixed Lite Glass Installation ������������������������������������������������������ 26 �������������������������������������������������������������������� 27 Intermediate Vertical Mullion Installation �������������������������������������������������������� DOUBLE DOOR WITH FRAME INSTALLATION 28 ���������������������������������������������������� 29 �������������������������������������������������������������� 30 DOOR INSTALLATION ����������������������������������������������������������������������������� 31 PERIMETER SEALING ����������������������������������������������������������������������������� 32 OPTIONAL CORNER INSTALLATION GLASS REPLACEMENT FOR DOORS Remove Damaged Glass ������������������������������������������������������������� 33 ����������������������������������������������������������������������� 33 Install Replacement Glass ����������������������������������������������������������������� 34 - 35 JOB SITE ESSENTIALS������������������������������������������������������������������������������ 36 crlaurence.com | usalum.com 4 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE FABRICATION CALCULATIONS FABRICATION DEDUCTIONS: Wall Jamb Intermediate Vertical Mullion Doorway Jamb Sub Sill Top Anchor Track and Sidelite Rail (Wall to Doorway) Top Anchor Track and Sidelite Rail (Wall to Wall) R.O. Height Minus 1-3/32” (27.8 mm) R.O. Height Minus 9-13/32” (238.9 mm) R.O. Height Minus 1/2” (12.7 mm) R.O. Width Minus 1/2” (12.7 mm) Minus 2-5/8” (66.7 mm) Minus 3” (76.2 mm) DOOR SIZE: Door Height with Standard Header and Threshold Door Height with Recessed Flush Header (for Overhead Closer) and Threshold Door Width R.O. Height Minus 1-5/16” (33.3 mm) R.O. Height Minus 27/32” (21.4 mm) D.L.O. Minus 1/4” (6.4 mm) Top Anchor Track Top Rail Header Jamb Anchor Doorway Jamb Doorway Jamb Wall Jamb Intermediate Mullion Door with Sidelite and Fixed Lite Rough Opening Height D.L.O. Bottom Rail Sub Sill Threshold Rough Opening Width NOTE: R.O. = D.L.O. = Rough Opening Daylight Opening crlaurence.com | usalum.com 5 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE PARTS IDENTIFICATION 4” Square Door Rail Housing 4” Square Door Rail Clad 10” Door Rail Extension 2-5/8” Door Stile 2-5/8” Door Stile Clad Vertical Stile Vertical Stile Clad Stile Glass Attachment Strip Door / Wall Jamb Mount Center Pivot Vertical Stile Center Pivot Vertical Stile Clad Header for Top Pivots Header Clad Half Saddle Threshold Offset Pivot Saddle Threshold Offset Pivot Saddle Threshold Center Pivot Half Saddle Threshold Center Pivot Threshold Offset Pivot End Cap Sidelite Rail Exterior and Interior Top Anchor Sidelite Rail Exterior Top Anchor / Interior Bottom Anchor Sidelite Rail Fastening Clip Sidelite Rail Setting Block 4’ Square Sidelite Rail Housing 4’ Square Sidelite Rail Clad For replacement parts, please contact Technical Sales at (800) 582-7501. crlaurence.com | usalum.com 6 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE PARTS IDENTIFICATION (CONTINUED) Sidelite Rail Exterior Bottom Anchor Transom Header Main Body Transom Header Main Body Clad Transom Header Main Body Clad Corner, Wall Jamb and Transom Header Removable Stop Corner Main Body Clad Tall Corner Main Body Clad Short Corner Tall Interior Removable Stop L Clad Corner Short Interior Removable Stop L Clad Corner Main Body Wall Jamb Main Body Vertical Mullion Main Body Vertical Mullion Removable Stop Vertical Mullion Removable Stop Clad Shear Clip Aluminum Clad OR Stainless Steel Clad Vertical Shear Clip PART # GH342 PART # NP238 Gasket Gasket PART # 20092003 PART # 10X112HHDTEK 10-16 X 5/8” Hex Washer Self Drilling Screw 10 X 1-1/2” Hex Washer Self Drilling Screw Corner Shear Clip Recessed Shear Clip 1” x 4” x 1/8” (25.4 mm x 101.6 mm x 3.2 mm) 65 +- 5 Durometer Neoprene Edge Block Setting Block crlaurence.com | usalum.com 7 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE SITE PREPARATION 1. Review and measure the opening. 2. Verify rough window opening size 1/2” (12.7) clearance in both width and height to the window. Verify framing is plumb, straight, and true around window opening. Measure opening at each end and at center vertically and horizontally. Make corrections to openings as required. Measure opening diagonally to check squareness. Chip concrete high points to flush and rounded corners to square. Measure LEVEL VERTICAL DIMENSION Measure Measure SQUARE crlaurence.com | usalum.com HORIZONTAL DIMENSION 8 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE DOOR WITH SIDELITE INSTALLATION 3 5 33 Door with Sidelite Installation Order Sidelite 4 6 Door 7 8 10 5 2 4 1 Threshold Page 10 2 Sub Sill Page 11 3 Top Track and Header Page 12 4 Wall Jamb Page 13 5 Top and Bottom Rail Page 14 6 Sidelite Glass Page 15 7 Doorway Jamb at Sidelite Page 16 8 Doorway Jamb at Wall Page 18 9 Cladding Page 19 10 Door Page 31 11 Finishing and Sealing Page 32 1 8 7 6 3 3 10 5 Wall Jamb Exterior Doorway Jamb at Sidelite Doorway Jamb at Wall 5 Exterior Exterior 2 1 Sidelite crlaurence.com | usalum.com Door 9 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE THRESHOLD INSTALLATION 1. Determine the perimeter centerline of the opening and location of the bottom door spindle from the shop drawings. 2. Install the cement box and closer if applicable. 3. Apply a continuous bead of Cat. No. 33S Sealant to the floor substrate around the perimeter line below the threshold. Leave two weep gaps for water drainage and set threshold while sealant is wet. 4. Fasten the threshold to the floor with the appropriate fasteners as specified in the engineering requirements. Cover fastener heads with Cat. No. 33S Sealant. NOTE: For installations with doors, the threshold must be installed first to determine the location of the other components. Threshold is notched on each end for Doorway Jambs that run through. Centerline Threshold Closer Drainage gaps in sealant Exterior Cat. No. 33S Sealant Threshold Options OR Half Saddle Threshold Offset Pivot OR Saddle Threshold Offset Pivot OR Saddle Threshold Center Pivot Half Saddle Threshold Center Pivot NOTE: Saddle Threshold Offset Pivot shown in illustrations. crlaurence.com | usalum.com 10 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE SUB SILL TRACK INSTALLATION NOTE: Sub Sills are delivered with Fastening Clips installed in the track and End Dams sealed at each end. 1. Shim at each screw with Cat. No. PHS4 Horseshoe Shims turned parallel to Sub Sill. Position screws in center of slotted hole to allow for expansion. SUB SILL Fastening Clips and End Dams are factory installed. Use holes in Sidelite Rails as a guide for Clip placement. Maximum distance between clips = 9” (229 mm) Non Slotted Hole next to Doorway Concrete Screw Threshold is notched for Doorway Jamb Part No. 1/4 X 2-3/4 HWH TAPCON SUB SILL Position Non Slotted Hole next to Doorway Jamb to prevent expansion into Doorway. Position screws in center of Slotted Holes. Insert Cat. No. PHS4 Shim. Turn to parallel. Do NOT block Weep Holes. 2. Seal over screw heads with Cat. No. 33S Sealant. NOTE: Do NOT block weep holes in Sub Sill. Cat. No. 33S. crlaurence.com | usalum.com 11 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE TOP TRACK AND HEADER INSTALLATION TOP TRACK TOP TRACK HEADER FASTENING CLIPS CUT SHORT CENTER DIRECTLY OVER Fastening Clips must be installed before Sidelite Rails. Use holes in Sidelite Rails as a guide for placement. Maximum distance between clips = 9” (229 mm) SUB SILL MOUNT DIRECTLY ABOVE THRESHOLD 1. Level and mount Header directly above Threshold. 2. Slide Fastening Clips into each top track. Mount track directly above Sub Sill. Secure with screws centered in slots. Position screws in center of slotted holes. Turn PHS4 Shims parallel. Header is notched for Doorway Jamb. # 10 Fastener appropriate for substrate TOP TRACK HEADER Fastening Clip SUB SILL Sidelite crlaurence.com | usalum.com THRESHOLD Door 12 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE WALL JAMB INSTALLATION 1. Fit the Wall Jamb Main Body on the Sub Sill with the cladded side facing the exterior. Push it tight against the End Dam and wall. 2. Shim and fasten to the wall. NOTE: Cladded side faces exterior. Main Body with Gasket Cladded Side WALL JAMB SITS ON SUB SILL DOORWAY JAMBS RUN THROUGH SUB SILL THRESHOLD END DAMS # 10 Fastener appropriate for substrate Cladded Side GASKET Part No. GH342 WALL JAMB MAIN BODY Position screws in Turn PHS4 Shims parallel. center of slotted holes. Wall Jamb (Assembled) WALL JAMB MAIN BODY # 10 Fastener GASKET Part No. GH342 WALL JAMB REMOVABLE STOP Interior END DAM Wall Jamb sits on Sub Sill tight against End Dam. crlaurence.com | usalum.com 13 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE TOP AND BOTTOM RAIL INSTALLATION 1. Position Top and Bottom Rails with Shear Clips next to Doorway Jamb. 2. Position Fastening Clips to line up with holes in Top and Bottom Rails. Secure with 10X112HHDTEK drilling screws. Wall Jamb NOTE: Do not block the drain slots placed between the mounting holes. Fastening Clips Header slotted for Doorway Jamb Top Rail Shear Clip attaches to Doorway Jamb Part No. 10X112HHDTEK Shear Clip Do not block Drain Slots. Bottom Rail Shear Clip attaches to Doorway Jamb Shear Clip Wall Jamb Fastening Clips Threshold slotted for Doorway Jamb View from Exterior NOTE: The Shear Clips also act as spacers for the cladding. These clips are used only where the Rail butts against a Doorway Jamb. Sidelite Rail Options 10” Sidelite Rail 4” Sidelite Rail OR Fastening Clip 10” Sidelite Rail Clip NOTE: 4” Rails shown in illustrations. crlaurence.com | usalum.com 14 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE SIDELITE GLASS INSTALLATION 1. Trim edges of the glass at face and sides with a sharp utility knife to remove any excess Silicone Sealant. 2. Place Setting Blocks at quarter points in Bottom Rail and Edge Blocks at quarter points inside Wall Jamb pocket. 1/4 Neoprene Edge Block 1/4 1/4 Setting Block 1/4 1/4 1/4 1/4 1/4 3. Lift and set glass into pocket. Position glass so one end is outside opening 1/2” (12.7 mm). 1 3 2 1/2” to 9/16” (5 to 14.3 mm) Glass Bite crlaurence.com | usalum.com 1/2” to 17/32” (5 to 13.5 mm) Glass Bite 15 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE DOORWAY JAMB AT SIDELITE INSTALLATION 1. With Slotted Holes next to Top Rail, fit Doorway Jamb onto glass and lightly tap into place. 2. Secure Jamb to Top and Bottom Rail Shear Clips with Cap Screws. Slotted Holes at top Tighten Cap Screws into holes in Shear Clip Wall Jamb Main Body Cap Screws secure Jamb to Sidelite Rails Doorway Jamb NOTE: Spray glass edge with Cat. No. 1973 to prevent Doorway Jamb Gaskets from binding. 3. Ensure glass is fully inserted into both Jambs. Tighten Cap Screws into holes in Shear Clip Doorway Jamb (Assembled) 1/2” (5 mm) Minimum Glass Bite CRITICAL ULTRA NARROW VERTICAL STILE 4. Fit Removable Stop to Wall Jamb Main Body and secure with screws at all predrilled hole locations. Wall Jamb GASKET Part No. GH342 GASKET Part No. GH342 WALL JAMB REMOVABLE STOP WALL JAMB REMOVABLE STOP Part No. 20092003 crlaurence.com | usalum.com Wall Jamb Removable Stop Wall Jamb Main Body Interior 16 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE DOORWAY JAMB AT SIDELITE INSTALLATION (CONTINUED) 5. Hand tighten Set Screws in Doorway Jamb to center glass in Sidelite Rails. Torque 1/8 turn past tight to secure. Included Hex Driver Wall Jamb Doorway Jamb Set Screws can shift Jamb from side to side for centering on Sidelite Rail. 6. Roll NP238 Gaskets into both sides of Top and Bottom Rails using a CRL Vinyl Roller. Top Rail Top Rail Gasket GASKET GASKET Part No. NP238 Part No. NP238 Gasket Bottom Rail Bottom Rail Roll Gaskets into Rails Sidelite (Assembled) crlaurence.com | usalum.com 17 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE DOORWAY JAMB AT WALL INSTALLATION 1. Mount Jamb Anchor to wall. Jamb Anchor Header Turn PHS4 Shims parallel. Position screws in center of slotted holes. Secure Jamb Anchor to wall. 2. Place Doorway Jamb and secure using the Set Screws on each side. Included Hex Driver Jamb Anchor Doorway Jamb with Jamb Anchor Doorway Jamb Slide Doorway Jamb against Jamb Anchor. Hand tighten Set Screws in Doorway Jamb evenly. Torque 1/8 turn past tight. Doorway Jamb at Wall (Assembled) ULTRA NARROW VERTICAL STILE # 10 Fastener appropriate for substrate JAMB ANCHOR crlaurence.com | usalum.com 18 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE CLADDING INSTALLATION Remove liner from VHB Tape and apply Cladding. Roll On Pressure = 15 Pounds Per Linear Inch. Doorway Jamb at Sidelite Doorway Jamb at Wall Wall Jamb Intermediate Mullion Transom Header Corner NOTE: Apply Cladding to Header before hanging doors. Header crlaurence.com | usalum.com 19 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE TRANSOM DOOR INSTALLATION 1 4 6 8 3 1 3 8 Transom 5 4 Door 2 5 2 9 Transom Door Installation Order 1 Threshold and Top Track Pages 10, 12 2 Transom Doorway Jambs Page 21 3 Transom Vertical Jambs Page 21 4 Transom Top Rail Page 22 5 Transom Header Page 22 6 Transom Glass Page 23 7 Cladding Page 19 8 Support Fins Page 24 9 Door Page 31 10 Finishing and Sealing Page 32 1 1 2 3 3 2 TOP TRACK 6 TOP TRACK Interior 8 FASTENING CLIPS 8 CUT SHORT CENTER ABOVE THRESHOLD TOP RAIL TRANSOM VERTICAL JAMBS SIT ON HEADER HEADER DOORWAY JAMBS NOTCHED FOR HEADER AND TRANSOM VERTICALS 1. Follow instructions on Page 8 for Site Preparation, Page 10 for Threshold Installation, and Page 12 for Top Track Installation. crlaurence.com | usalum.com 20 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE TRANSOM DOORWAY JAMB INSTALLATION 1. Install Doorway Jambs with notched ends at top, facing the door opening. See Pages 16-18 for mounting options. NOTCHED END AT TOP FACING DOOR OPENING Exterior TRANSOM VERTICAL MAIN BODY DOORWAY JAMB Shown without Jamb Anchor or glazing inserts. See Pages 16-17 for options. GASKET Part No. GH342 TRANSOM VERTICAL REMOVABLE STOP Transom Vertical (Assembled) Doorway Jamb (Notched) NOTE: Doorway Jamb body only is shown in illustrations. Doorway Jamb Doorway Jamb TRANSOM VERTICAL JAMB INSTALLATION 1. Align Transom Vertical Jamb Main Body with top of Doorway Jamb. Fasten with 10-24 X 3/4” Phillips PHMS screws. Align at top Transom Vertical Transom Verticals Cladded side faces interior Doorway Jamb Transom Vertical Doorway Jamb Secure with 10-24 X 3/4” Phillips PHMS ALIGN TO TOP TRANSOM VERTICAL MAIN BODY Cladded Side GASKET Part No. GH342 Doorway Jamb Doorway Jamb View from Interior Transom Header aligns with bottom notch. Transom Vertical sits on Header. crlaurence.com | usalum.com 21 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE TRANSOM TOP RAIL INSTALLATION 1. Position Fastening Clips above holes in Top Rail and secure. Fastening Clips 4” Sidelite Rail Part No. 10X112HHDTEK TRANSOM HEADER INSTALLATION 1. Attach Left and Right Support Fin Bottom Fittings to each end of Transom Header Main Body. NOTE: Header ends are notched to accept Support Fins. Support Fins are installed on interior. GASKET Part No. GH342 TRANSOM HEADER REMOVABLE STOP Cladded Side Exterior Support Fin Bottom Fitting Right TRANSOM HEADER MAIN BODY Transom Header (Assembled) Transom Header is notched at both ends. Part No. 10-16X3/4FHDSM Support Fin Bottom Fitting Left 2. Match holes on Doorway Jambs with holes of Support Fin Fitting and secure with screws. Doorway Jamb Transom Vertical Transom Vertical Transom Vertical Transom Header Transom Header Part No. 10-16X3/4FHDSM Transom Header Views from Interior Doorway Jamb Doorway Jambs crlaurence.com | usalum.com Part No. 10-16X3/4FHDSM 22 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE TRANSOM GLASS INSTALLATION 1. Trim edges of the glass at face and sides with a sharp utility knife to remove any excess Silicone Sealant. 2. Place Setting Blocks 4” from each end of Transom Header and Edge Blocks at quarter points inside Transom Jamb Vertical pocket. Transom Vertical Jamb 1/4 Transom Vertical Jamb 1/4 Neoprene Edge Block 1/4 1/4 1/4 1/4 1/4 1/4 Transom Header 4” (101.6 mm) 4. Roll NP238 Gaskets into both sides of Top Rail using a CRL Vinyl Roller. 3. Lift and set glass into pocket. Center. 2 4” (101.6 mm) 1 Top Rail Top Rail Transom Glass NP225 Gasket Transom Header Transom Glass GASKET Part No. NP238 3 Transom Header 1/2” (5 mm) Minimum Glass Bite CRITICAL Transom (Assembled) 5. Install Removable Stop for Header and then install Removable Stops for Transom Verticals. Secure with screws at all predrilled hole locations. Transom Vertical Removable Stop Transom Doorway Vertical Jamb TRANSOM VERTICAL REMOVABLE STOP GASKET Part No. GH342 TRANSOM VERTICAL REMOVABLE STOP Part No. 20092003 GASKET Part No. GH342 Transom Vertical Main Body 2 GASKET 2 Part No. GH342 Transom Header Main Body TRANSOM HEADER REMOVABLE STOP Part No. 20092003 Part No. 20092003 TRANSOM HEADER REMOVABLE STOP Transom Header 1 1 Transom Header Removable Stop crlaurence.com | usalum.com View from Interior 23 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE SUPPORT FIN INSTALLATION NOTE: Go to Page 19 to install Cladding before proceeding with the Support Fin installation. Doorway Jamb Sex Bolt Shanks Ceiling Fin Mounting Bracket Sex Bolts Vinyl Insert Nylon Grommets 1/4” Flat Head Screws Fasteners supplied by others Gasket Position Mounting Bracket flush against cladded Doorway Jambs. Secure to ceiling. Install Nylon Grommets in top holes and slide glass into Mounting Bracket. Secure. Fitting Cover Nylon Grommet Gasket Clamping Plate Insert Nylon Grommet in bottom hole. Position Clamping Plate and Gasket. crlaurence.com | usalum.com Sex Bolt Shank Sex Bolt Secure. Fitting Cover Remove paper from Double Stick Tape and apply Fitting Covers. 24 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE FIXED LITE INSTALLATION 1 1 3 3 1 Fixed Lite 44 2 44 5 Fixed Lite Installation Order 3 Fixed Lite 2 3 Pages 11, 12 2 Wall Jambs Page 13 3 Top and Bottom Rail Page 26 4 Fixed Lite Glass Page 27 5 Intermediate Mullion Page 28 6 Cladding Page 19 7 Finishing and Sealing Page 32 1 3 Fixed Lite 1 1 5 2 1 Sub Sill and Top Track 2 4 4 Exterior Wall Jamb Intermediate Mullion Wall Jamb TOP TRACK FASTENING CLIPS CUT SHORT CENTER DIRECTLY OVER FASTENING CLIPS SUB SILL INTERMEDIATE MULLION FITS BETWEEN TOP AND BOTTOM RAILS WALL JAMB SITS ON SUB SILL WALL JAMB SITS ON SUB SILL BOTTOM RAIL SUB SILL END DAMS 1. Follow instructions on Page 8 for Site Preparation and Pages 11-12 to install Sub Sill and center Top Track above it. (Top Track is cut 1/2” (12.7 mm) short.) 2. Follow instructions on Page 13 to install Wall Jambs. crlaurence.com | usalum.com 25 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE FIXED LITE TOP AND BOTTOM RAIL INSTALLATION 1. Attach Vertical Shear Clips at Intermediate Mullion position on Top and Bottom Rails. 2. Position Fastening Clips above holes in Top and Bottom Rails and secure. TOP RAIL Fastening Clips 4” Sidelite Rail Part No. 10X112HHDTEK Vertical Shear Clips BOTTOM RAIL Part No. 10X112HHDTEK Do not block Drain Slots. Vertical Shear Clips Part No. 10X112HHDTEK Fastening Clips 4” Sidelite Rail Part No. 1GSR4SDU crlaurence.com | usalum.com 26 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE FIXED LITE GLASS INSTALLATION 1. Trim edges of the glass at face and sides with a sharp utility knife to remove any excess Silicone Sealant. 2. Place Setting Blocks at quarter points in each section of Bottom Rail and two Edge Blocks inside each Wall Jamb Vertical pocket. 1/4 1/4 Neoprene Edge Blocks 1/4 1/4 1/4 1/4 Setting Blocks 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3. Lift and set each glass panel into pocket and center. 1 Fixed Lite Glass Fixed Lite Glass 3 1/2” (5 mm) Minimum Glass Bite CRITICAL 2 4. Place Removable Stop on Wall Jamb Main Body and secure with screws at all predrilled hole locations. Wall Jamb Wall Jamb Main Body Wall Jamb WALL JAMB REMOVABLE STOP Part No. 20092003 GASKET Part No. GH342 GASKET Part No. GH342 WALL JAMB REMOVABLE STOP Part No. 20092003 Interior Part No. 20092003 Wall Jamb Removable Stop crlaurence.com | usalum.com 27 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE INTERMEDIATE VERTICAL MULLION INSTALLATION INTERMEDIATE MULLION MAIN BODY Exterior GASKET Part No. GH342 GASKET GASKET Part No. GH342 INTERMEDIATE MULLION MAIN BODY Part No. GH342 INTERMEDIATE MULLION REMOVABLE STOP INTERMEDIATE MULLION REMOVABLE STOP Part No. 20092003 1. Fit Vertical Mullion Main Body between Vertical Mullion Shear Clips. 2. Fit Removable Stop and secure with screws at all predrilled hole locations. Intermediate Mullion Main Body Vertical Shear Clips Intermediate Mullion Removable Stop Intermediate Mullion Main Body Intermediate Mullion Removable Stop Vertical Shear Clip Part No. 20092003 Bottom Rail Interior Interior 3. Roll NP238 Gaskets into both sides of Top and Bottom Rails using a CRL Vinyl Roller. Top Rail Gasket Top Rail Top Rail Gasket GASKET Part No. NP238 Gasket Gasket Bottom Rail Bottom Rail Roll Gaskets into Rails crlaurence.com | usalum.com GASKET Part No. NP238 Bottom Rail Fixed Lite (Assembled) 28 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE DOUBLE DOOR WITH FRAME INSTALLATION 2 Door Door 4 3 Double Door with Frame Installation Order 4 3 1 Threshold Page 10 2 Header Page 12 3 Doorway Jambs Page 18 4 Cladding Page 19 5 Door Page 31 6 Finishing and Sealing Page 32 1 3 3 2 4 4 Exterior Doorway Jamb at Wall Doorway Jamb at Wall Exterior 1 Door crlaurence.com | usalum.com 29 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE OPTIONAL CORNER INSTALLATION 1. Install Mitered Sub Sill and Top Track above. 2. Install Corner Main Body and Wall or Doorway Jambs on either side of it. Corner (Assembled) SUB SILL GASKET Part No. GH342 CORNER REMOVABLE STOP SUB SILL CORNER MAIN BODY CORNER SITS ON MITERED SUB SILL Interior GASKET Part No. GH342 3. Install Top and Bottom Sidelite Rails with Corner Shear Clips next to Corner Main Body. TOP SIDELITE RAIL BOTTOM SIDELITE RAIL Corner Shear Clip attaches to Corner Corner Shear Clip attaches to Corner 4. Prepare and install glass panels. Fit Removable Stops and secure with screws at all predrilled hole locations. GASKET Part No. GH342 Corner Removable Stop Corner Main Body CORNER REMOVABLE STOP Part No. 20092003 GASKET Part No. GH342 Top Rail crlaurence.com | usalum.com 30 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE DOOR INSTALLATION The doors for the Entice System are shipped fully assembled. Because of the weight of both the aluminum and the glass, it is advisable that two individuals are involved in moving and installing this door. NOTE: Installation varies with hardware selection. Consult Installation Instructions in hardware packages. Use included T-Handle Key to turn the adjustment screws on the top and bottom of the hinge side of the door. With the door open, turn clockwise to adjust the Door Rail away from the jamb and counter-clockwise to adjust the Door Rail towards the jamb. Make sure the gaps are parallel and the correct size. NOTE: A slight clicking noise may be heard. This sound is caused by our friction retention mechanism that will help prevent the screw from loosening out of alignment. CENTER PIVOT DOORS: To center the door, loosen the two Pan Head Phillips Screws holding the arm to the block, then adjust the two hex bolts at the end of each arm to slightly change the angle of the arm as it mounts in the Door Rail. Make sure that both hex bolts are tightened against the inside face of the Door Rail, and the two Pan Head Phillips Screws are tightened to the block when adjustment is complete to secure the adjustments into place. crlaurence.com | usalum.com 31 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE PERIMETER SEALING 1. Seal around Doorway Jamb at Threshold. 2. Seal joints between Bottom Rail and Sub Sill inside and outside. Seal around Doorway Jamb at notched Threshold with Cat. No. 33S Clear Silicone. Bottom Rail Doorway Jamb Cat. No. 33S Clear Cat. No. 95C Black Cat. No. 33S Clear Shim Sub Sill Backer Rod Cat. No. 95C Black Threshold 3. Install Backer Rod and seal perimeter with Cat. No. 95C Silicone Sealant at all shimmed areas inside and outside. Cat. No. 95C Black 4. Seal interior perimeter at all verticals 2” (203 mm) up from ground where they meet Bottom Rails. Doorway Jamb Cat. No. 95C Black Wall Jamb .8 (50 2” Backer Rod Backer Rod Wall Jamb Cat. No. 95C Black .8 (50 2” Doorway Jamb at Wall Cat. No. 95C Black ) mm ) mm Cat. No. 33S Clear Interior Cat. No. 33S Clear 5. Seal outside bottom corners where all verticals meet Bottom Rails. Doorway Jamb Wall Jamb Intermediate Mullion Cat. No. 33S Clear Cat. No. 33S Clear Bottom Rail Exterior Bottom Rail crlaurence.com | usalum.com Cat. No. 33S Clear Cat. No. 33S Clear Bottom Rail Exterior 32 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE GLASS REPLACEMENT FOR DOORS REMOVE DAMAGED GLASS Support door on sturdy sawhorses. Remove door handles and panic or exit devices and store in a safe place. Loosen Set Screws on both sides of Vertical Stiles. Remove Socket Head Cap Screws from each corner. crlaurence.com | usalum.com NOTE: Handle Cladding with care so as to not bend or scratch it. Remove Cladding from both sides of Vertical Stiles. Back out Clamping Screws on Top and Bottom Rails. Remove Vertical Stiles and Top and Bottom Rails. If Gaskets are not in good condition, remove them. If replacing Top and Bottom Rail Cladding, do so now. 33 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE INSTALL REPLACEMENT GLASS Verify replacement glass size and mounting hole placement for handles. Place Top and Bottom Rails and tighten Clamping Screws. NOTE: Ensure Rails are properly supported until secured to Vertical Stiles. Vertical Stile Install replacement gasket Clamping Strip Gasket Housing Replace Gaskets in Vertical Stiles if needed. Spray glass edges with Cat. No. 1973 to prevent Gaskets from binding and install Vertical Stiles. Blue Loctite NOTE: The Vertical Stiles may be installed as three separate pieces. First apply the Clamping Strip to the glass, then fit the Gasket Housing over it and finally slide the Vertical Stile over it. This works well with oversized glass thickness. Ensure Stiles are Straight Apply Blue Loctite to Socket Head Cap Screws and fasten Vertical Stiles to Top and Bottom Rails. Hinge Side Vertical Stile Rubber Setting Block inside Bottom Rail Ensure Bottom Rail is tight against glass Push frame at bottom to ensure Setting Block is in contact with glass. Ensure Bottom Rail is tight against glass and Vertical Stiles are straight. crlaurence.com | usalum.com Tighten Set Screws evenly on Hinge Side of the Vertical Stiles. Torque 1/8 turn past tight. 34 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE INSTALL REPLACEMENT GLASS (CONTINUED) Measure Diagonally Use Adjuster to raise Handle Side corner Handle Side Vertical Stile 1/8” (3.2 mm) Turn Adjuster in Top Rail on Handle Side clockwise until it contacts glass. Measure diagonally to corners. If needed, turn Adjuster again to raise corner a maximum of 1/8” (3.2 mm) until door is square. Tighten Set Screws evenly on Handle Side of the Vertical Stiles. Torque 1/8 turn past tight. Measure Between Stiles 1 ER 23 CK 24 LO AD 2 24 RE TH Blue Loctite Measure between Vertical Stiles near Bottom Rail and again at middle to ensure Stiles are straight. Apply Blue Loctite on all attachment fasteners and install door handles. Follow instructions on Page 30 to install and adjust door. Use Adjuster to raise Handle Side corner 1/8” (3.2 mm) NOTE: If Handle Side sags, loosen Set Screws and turn Adjuster to raise. Then tighten Set Screws. crlaurence.com | usalum.com Remove liner from VHS Tape and apply Cladding to Vertical Stiles. Roll On Pressure = 15 Pounds Per Linear Inch 35 ALUMINUM ENTICE SERIES ENTRANCE SYSTEMS INTERIOR GLAZE JOB SITE ESSENTIALS ALUMINUM Helpful Tools and Supplies for Installing CRL U.S. Aluminum Entrances, Storefronts, Windows, and Curtain Wall Systems CRL 95C Silicone Building Sealant CAT. NO. 95C CRL RTV408 Neutral Cure Silicone CAT. NO. RTV408 CRL33S Silicone Sealant CAT. NO. 33S CRL12:1 Ratio Strap Frame Caulking Gun CAT. NO. GA1203 CRL Complete Set of Seven All Stainless Steel Spatulas CAT. NO. AB958G CRL Open Cell Backer Rod CAT. NO. B0CBR58C CRL Backer Rod Roller Tool CAT. NO. SBRR CRL Glass Cleaner CAT. NO. 1973 CRL Glass Wipes CAT. NO. 1550 CRL Clear Loctite® Poxy-Pak™ TwoPart Epoxy CAT. NO. 81120 CRL 1.69 Fl. Oz. (50 ml) Bottle Loctite® Threadlocker CAT. NO. 24231 CRL Plumb Bob Alignment Tool for Premium Balanced Doors CAT. NO. BDPS105 crlaurence.com | usalum.com 36 ALUMINUM