Wiseco - 2007 Entire Snowmobile Catalog

Transcription

$2.50
CORPORATE HEADQUARTERS:
Ohio 800-321-1364
7201 Industrial Park Blvd. • Mentor, Ohio 44060-5396
Tech Info: 440-951-6600 • Fax: 440-951-6606
wiseco.com
DISTRIBUTION WAREHOUSES:
Canada 888-494-7326
948 Keyes Dr. • Woodstock, Ontario Canada N4V-1C2
Tech Info: 519-537-6281 • Fax: 519-537-8508
Europe +31 252-680-437
Roggestraat 17 • 2153 GC, Nieuw Vennep • The Netherlands
Fax: +31 252-684-643
info@wiseco-europe.com
wiseco-europe.com
PRSRT STD
U.S. POSTAGE
PAID
MENTOR, OHIO
PERMIT NO. 26
PRINTED IN U.S.A.
Copyright © 2006 Wiseco Piston Company, Inc.
Wiseco...
Pistons Plus
After 65 years in the
business, the name Wiseco
has become synonymous
with pistons. Wiseco
attained that instant brandrecognition by being the
only U.S. manufacturer
of forged pistons for the
powersport market, and
with a full line of applications
for just about any 2 or
4-stroke engine you can
think of. Wiseco is pistons.
But pistons are just a part
of what Wiseco has to offer.
With the constantly evolving
powersport market, Wiseco
has remained right at the
forefront of technology,
developing a whole catalog
full of innovative products.
And coming from Wiseco,
you know that it’s all about
quality – just like our pistons.
Wiseco, "The Piston
Company", isn’t just about
pistons anymore.
What sort of things are we
talking about?
• Complete Wiseco Top and
Bottom End Gasket Kits
Gaskets are available for
most applications. All
manufactured with premium
materials.
• Main Bearings
The finest materials, and
exact OEM tolerances,
ensure durability and top
performance.
Wiseco is world renowned for its work building race
winning pistons for all forms of engines featuring high HP
and high RPM applications for many years. Wiseco utilizes
experience learned from a diverse background of the most
sophisticated engines in such venues as Formula 1,
Indy Racing League (IRL), NHRA Pro Stock Bike,
AMA Superbike, and AMA Motocross to design and
manufacture the highest technology piston available.
•
•
•
2
1
•
• Complete Piston Kits
Choose an individual piston,
or go with a complete kit.
•
•
•
•
•
Table of Contents
3
•
•
Ring Buyer's Guide............................2
Ring Compressors & Cyl. Hones......3
Arctic Cat.........................................4
Polaris.............................................14
Ski-Doo...........................................24
Yamaha...........................................34
Kaw., John Deere, Moto Ski..........38
Apparel...........................................40
Decals & Banners..........................42
Technical Notes...............................43
Warranty & Return Procedures....44
Wiseco Product Line.....................45
•
4
5
Valve Pocket designs that allow maximum flow around valve, also allowing oversized valves
1
and high lift cams to be utilized.
Piston Crown shapes designed to promote maximum Intake charge efficiency thru
2
scavenging mixture “Cross Flow” during intake and exhaust valve overlap. More fuel and air
equals more horsepower!
• Individual pistons sold complete with:
Rings, piston pins, and retainer clips.
• Kits sold complete with: Pistons, rings, piston
pins, ratainer clips, and top end gasket kits.
Pistons designed to optimize squish or quench during compression combustion cycle event,
3
resulting in resistance to detonation and pre-ignition. The end product is longer engine life and
increased horsepower potential.
Complex Piston skirt profiles that reduce power robbing friction, yet promote stability in bore
4
for optimum ring seal. Wiseco has added skirt coatings to the long list of standard features on
select V-Twin, On-road, Sport Compact and Snowmobile pistons!
Precision machined ring grooves with proper orifice/accumulator volume using calculated
5
groove root diameters and axial widths, featuring excellent surface finish and flatness providing
maximum ring seal and minimizes blow-by and oil consumption.
Wiseco's world class forging facility utilizes the latest technologies featuring complex forged
6
shapes, advanced materials, and featured aligned grain flow technology.
wiseco.com • Ohio 800-321-1364 • Canada 888-494-7326 • Europe +31 252-680-437
1
Rings
All Wiseco rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores.
CAUTION: Unless otherwise noted, Wiseco rings can NOT be used in chrome plated bores. Engine damage will occur.
*CSM & CDM rings are designed to be used in chrome bores.
Titanium Nitride Rings
Type
CS
CSA
CD
Price
Thickness
Bore Range
$13.98
(D938)
1mm
(.039”)
39 - 74mm (1.535 - 2.913”)
$29.90
(D4971)
1mm (.039”)
44.5 - 66.4mm (1.752 - 2.614”)
$27.95
(D7761)
1mm (.039”)
1mm (.039”)
39 - 74mm (1.535 - 2.913”)
$27.95
CDW (D7761)
1mm (.039”)
1mm (.039”)
73.4mm (2.890”)
(for 2.04mm knock pin)
1mm (.039”)
39 - 73mm (1.535 - 2.874”)
*CSM
TC
TD
$13.98
(D938)
$27.95
1mm 1mm *CDM (D7761) (.039”)
(.039”)
39-73mm (1.535-2.874”)
Description
Alloy steel, ferrox coated, chrome faced, internally notched.
Alloy steel, ferrox coated, Titanium Nitride faced, internally notched.
Alloy steel, ferrox coated, chrome faced, internally notched. Alloy steel, ferrox coated, chrome faced, internally notched. Nodular iron, phosphate coated, internally notched
(for use in Chrome Bores)
Nodular iron, phosphate coated, internally notched.
(for use in Chrome Bores)
$14.48
(D968)
1.2mm
(.047”)
74.5 - 91mm (2.933 - 3.583”)
$28.94
(D7371)
1.2mm
(.047”) 1.2mm
(.047”)
74.5 - 91mm (2.933 - 3.583”)
$28.94
1.2mm
1.2mm
TDW (D7371) (.047”) (.047”)
74.8 - 81mm (2.945 - 3.189”)
(for 2.04mm knock pin) LT
LK
LF
KA
KD
KB
KE
KF
2.0mm
(.079”)
67.5 - 80mm (2.658 - 3.150”)
notched, half-keystone, Dykes “L”.
Nodular iron, phosphate coated, chrome faced, internally. $36.95
(D7122)
2.0mm
(.079”)
67.5 - 84mm (2.658 - 3.307”)
LK ring package contains (1) LT ring, and (1) flat ring. The flat ring will be a CS style for bore sizes up to 74mm; TC style for 74.25mm bores and larger.
$36.95
(D7122)
2.0mm
(.079”)
2.0mm
(.079”)
81 - 84mm (3.189 - 3.307”)
$14.98
(D998)
1.5mm
(.059”)
55.57 - 98.9mm (2.188 - 3.894”)
$29.95
(D7971)
1.5mm
(.059”) 1.5mm
(.059”)
$32.27
(D6391)
1.2mm (.047”)
1.2mm
(.047”)
82 - 85.25mm (3.228 - 3.356”)
Alloy steel, ferrox coated, chrome faced, side notched, half-
keystone.
$16.95
(D7101)
1.2mm (.047”)
1.2mm
(.047”)
65mm (2.559”) & 66.5mm (2.618”)
Alloy steel, ferrox coated, chrome faced, internally notched,
half-keystone.
$29.95
(D7971)
1.2mm (.047”)
1.2mm
(.047”)
65mm (2.559”) & 66.5mm (2.618”)
Alloy steel, ferrox coated, chrome faced, internally notched,
half-keystone.
Price
Bore Range
1752CSA 44.50mm
1772CSA 45.00mm
1869CSA 47.50mm
1890CSA 48.00mm
1909CSA 48.50mm
2126CSA 54.00mm
*2614CSA 66.40mm
New from Wiseco
Titanium Nitride coated rings are designed for extreme racing conditions by providing
extended life and sustained power. Utilized by Yamaha of Troy’s 2005 factory race team.
Packaged individually.
Key features
• Reduced friction
• Wear resistance
• Harder than chrome
Key benefits
• Resists wear from exhaust bridge that plagues today’s high performance two cycle engines.
• Maintains size and geometry for exceptional ring seal providing sustained peak performance.
Compressor Sleeves
• Machined from Wiseco sleeve forgings to offer the same toughness as Wiseco's forged pistons.
• Hard anodized and Teflon coated for low friction and prolonged wear resistance.
• Sleeves have a smooth radius that tapers down to the specific bore size.
• Compresses the piston rings smoothly and evenly.
• Greatly reduces the difficulty installing thin high-performance oil rings.
Ring Compressor Sleeves
Part No.
The LF ring package contains (1) Nodular iron, phosphate coated, chrome faced, internally notched, half-keystone, Dykes “L” top ring, and (1) cast iron, phosphate coated, internally notched second ring.
Alloy steel, ferrox coated, chrome faced, side notched, half-
keystone.
55.57 - 98.9mm (2.188 - 3.894”) Alloy steel, ferrox coated, chrome faced, side notched, half-
keystone.
Top Ring
$29.90 (D4971) *$32.20 (D2391)
$29.95 (D7971)
$30.95
(D7581)
4-Stroke Rings
Type
R
I
N
G
S
TiN Rings • 2-Stroke
2-Stroke Rings
Second Ring
Oil Ring
RCS06550
RCS06600
RCS06650
RCS06700
RCS06750
RCS06800
RCS07300
RCS07400
RCS07500
RCS07600
RCS07700
RCS07800
RCS07900
RCS08100
RCS08150
RCS08200
Bore Size
(mm)
65.50
66.00
66.50
67.00
67.50
68.00
73.00
74.00
75.00
76.00
77.00
78.00
79.00
81.00
81.50
82.00
Bore Size
(inches)
2.579
2.598
2.618
2.638
2.657
2.677
2.874
2.913
2.953
2.992
3.032
3.071
3.110
3.189
3.209
3.228
Part No.
RCS08400
RCS08450
RCS08500
RCS08550
RCS08600
RCS08650
RCS08700
RCS08750
RCS08800
RCS08900
RCS08950
RCS09000
RCS09050
RCS09100
RCS09200
RCS09250
RCS09300
Bore Size
(mm)
84.00
84.50
85.00
85.50
86.00
86.50
87.00
87.50
88.00
89.00
89.50
90.00
90.50
91.00
92.00
92.50
93.00
Bore Size
(inches)
3.307
3.327
3.346
3.366
3.386
3.406
3.425
3.445
3.465
3.504
3.524
3.543
3.563
3.583
3.622
3.642
3.661
Part No.
RCS09350
RCS09400
RCS09450
RCS09500
RCS09550
RCS09600
RCS09700
RCS09750
RCS09800
RCS09850
RCS09900
RCS09950
RCS10000
RCS10100
RCS10200
RCS10400
Bore Size
(mm)
93.50
94.00
94.50
95.00
95.50
96.00
97.00
97.50
98.00
98.50
99.00
99.50
100.00
101.00
102.00
104.00
Bore Size
(inches)
3.681
3.701
3.720
3.740
3.760
3.780
3.819
3.839
3.858
3.878
3.898
3.917
3.937
3.976
4.016
4.094
Honing Brushes
Nylon Soft Hone Brushes
2
$27.95
60 - 74.5mm
XA
(D7761)
(2.362 - 2.933”)
0.8mm (.031”) Alloy steel, ferrox coated, chrome faced.
0.8mm (.031”) Cast iron, phosphate coated, taper faced. 1.5mm (.059”)
3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails.
$24.95
75 - 83mm
XG
(D7941)
(2.953 - 3.268”)
1.0mm (.039”)
Alloy steel, ferrox coated, chrome faced.
1.0mm (.039”) Cast iron, phosphate coated, taper faced. 2mm (.079”)
3 piece oil assembly: Stainless steel flex-vent spacer, chrome faced rails.
Bore Range
mm
45-57mm
57-70mm
63-76mm
76-89mm
89-102mm
Bore Range
Inches
1.77”-2.24”
2.24”-2.76”
2.48”-2.99”
2.99”-3.50”
3.50”-4.02”
Part No.
W6075
W6076
W6077
W6078
W6079
Brush
Length
2”
3”
4”
4”
4”
Overall
Length
10”
10”
14”
14”
14”
Price
$42.01 (D0873)
$43.44 (D0193)
$54.51 (D0094)
$56.79 (D1115)
$56.79 (D1115)
Accessories manufactured by ISO 9000 certified suppliers
3
Arctic Cat
Model
440 Cheetah 1972-75
El Tigre
EXT & EXT Special 440 1971
Lynx II 440 1974
Pantera 440 1975
Panther 440 1971-75
Puma 440 1971-73
Puma Mod 440A 1971
T1A440F2
T1A440S1
T1B440S
T7A440RX
T7C440FR2
VIP440 1974
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
68
x
60
Displ.
(cc)
436
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Std.
0.25
0.50
1.00
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
2084M06800
2084M06825
2084M06850
2084M06900
$99.37
(D2695)
2677CDM
2687CD
2697CD
2717CD
$27.95
(D7761)
S259
$13.60
(D618)
CW16
$2.00
(D021)
W5311
$48.27
(D6982)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
B1021
$14.95
(D798)
1
70
x
65
250
Std.
2286M07000
$96.05
(D4673)
2756CD
$27.95
(D7761)
S513
$13.60
(D618)
CW18
$2.00
(D021)
2
65
x
65
431
Std.
2300M06500
$91.70
(D5502)
2559CD
$27.95
(D7761)
S486
$13.60
(D618)
CW16
$2.00
(D021)
• Nikasil Bore
• Sleeving or replating required for oversizes
440 El Tigre 4000 1976
Bearcat 440 1993-98
Bearcat 440 I, II 1999-00
Jag AFS 1989-93
Jag 440 1987-99
Jag 440 Deluxe 1999
Jag 4000 1981-85
Panther 440 1980-81, 1984, 1989-90
Panther 440 1993-01
Super Jag 1987-97
Trailcat 4000 1980-81
Z440 1995-98
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5017
B5017
1974-75
Cheetah,
Panther
(each
needs 2)
1974-75
Cheetah,
Panther
Advanced
Sleeve
LA Sleeve
A
R
C
T
I
C
1975
Pantera
1975
Pantera
(needs 2)
•
•
B5002
El Tigre
C
A
T
B5002
El Tigre
• Pro-Lite
• Chrome Bore - 2677CDM rings req'd for Std. Bore
• Sleeving or replating required for oversizes.
Lynx 2000S 1977-80
Main
Bearing
W5090
$34.03
(D2402)
B1014
$15.95
(D759)
B1008
$14.95
(D798)
B5029
B5029
Jag (all)
Z440
Bearcat
440
Panther
Z440
1995-96
• Nikasil Bore
Note: Will not fit Z440 or Z440 Snow Pro 1999-02
440LC 1976-80
6000 Series 1976-79
El Tigre 5000 1987-88
Pantera 1985-90
2
68
x
60
435
68
x
60
436
Std.
SK1000
$231.67
(D00931)
2268M06800
$91.70
(D2055)
2677CD
$27.95
(D7761)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W5092
$48.27
(D6982)
2677CD
$27.95
(D7761)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W5213
$46.97
(D8182)
B1014
$15.95
(D759)
B5030
B5030
B5029
Pantera
Pantera
Pantera
• Nikasil Bore
440Z 1993
Cheetah Touring 1991-94
Cougar 1991-94
Jag 440 LC 1996
Pantera 440 1992-93
Panther 440 LC 1996-97
Prowler 440 LC 1990-94
Prowler Special LC 1991-94
ZL440 1997-00
ZR440 1994-95
2
Std.
SK1085
$239.07
(D44341)
2332M06800
$96.05
(D4673)
WB1102
$17.89
(D4701)
B1014
$15.95
(D759)
B5027
B5028
Prowler
Special
Pantera
ZR440
ZR440
• Nikasil Bore
• Pro-Lite
ZR 440 1996-97
ZR440 1998 (Consumer model)
2
66.5
x
63
438
Std.
SK1260
$279.83
(D09761)
2390M06650
$105.87
(D2536)
2618CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5596
$68.09
(D6804)
WB1106
$24.04
(D2441)
B1014
$15.95
(D759)
B5027
B5030
B5030
B5028
2
66.5
x
63
438
Std.
SK1308
$289.91
(D59371)
2418M06650
$110.91
(D5566)
2618CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5951
1999-01
$68.09
(D6804)
WB1106
$24.04
(D2441)
B1014
$15.95
(D759)
B5027
B5030
B5030
TBA
2
66.5
x
63
438
Std.
SK1331
$328.05
(D38691)
2439M06650
$129.98
(D9977)
6650KE
$16.95
(D7101)
S391
$13.60
(D618)
CW18
$2.00
(D021)
W6199
2002-05
$80.46
(D8284)
WB1110
$51.57
(D4903)
• Nikasil Bore
• Pro-Lite
ZR 440 Snow Pro 1998-01
• Nikasil Bore
• Pro-Lite
ZR 400 Sno Pro 2002-03
• Nikasil Bore
• Pro-Lite
• Electra Coated
4
Teflon seal
Individual pistons sold complete with - Rings, piston pins & retainer clips
5
Arctic Cat
Model
5000 El Tigre
Cheetah 5000 1976-78, 1986-90
Cougar 5000 1985-90
Pantera 1976-81
Panther 5000 1976-79
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
70
x
65
Displ.
(cc)
499
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Std.
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
2286M07000
$96.05
(D4673)
2756CD
$27.95
(D7761)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W5090
$34.03
(D2402)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
B1014
$15.95
(D759)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
TBA
B5030
1987-88
El Tigre
B5030
1987-88
El Tigre
B5029
1981
Pantera
1985-90
Cougar
1986-88
Cheetah
• Nikasil Bore
Advanced
Sleeve
LA Sleeve
A
R
C
T
I
C
TBA: 76-79
Panther
Powder Special 500 EFI 2000
ZL500 Series 1998-00
ZR500 1998-00
2
71
x
62.7
497
Std.
2
70
x
65
499
Std.
2
71
x
63
499
Std.
SK1261
$279.89
(D49761)
2393M07100
$105.90
(D4536)
2795KD
$29.95
(D7971)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5597
$68.09
(D6804)
2293M07000
$96.05
(D3675)
2756CD
$27.95
(D7761)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W5092
$48.27
(D6982)
2438M07100
$115.44
(D7296)
2795KA
$14.98
(D998)
S419
$13.60
(D618)
CW22
$2.00
(D021)
W6200
$71.50
(D0924)
WB1106
$24.04
(D2441)
B1024
$15.95
(D759)
B5027
B5030
C
A
T
B5030
• A Case Series
• Nikasil Bore
• Pro-Lite
6000 Series
LC 1980-81, 1984-85
FL1105
$95.20
(D2175)
• Nikasil Bore
• Pro-Lite
F5 Fire Cat 2003-07
F5 Fire Cat Sno Pro 2004-06
M5 2005
M5 2006 EFI
Sabercat 500 LX 2004-06
Sabercat 500 2004-06
Crossfire 2007
SK1330
$302.40
(D44181)
WB1110
$51.57
(D4903)
Teflon seal
• Nikasil Bore
• Pro-Lite
Cheetah 530 LC 1986-88
530 El Tigre 530 EXT 1989-90
El Tigre 6000 LC 1986-90
2
72
x
65
529
Std.
SK1003
$240.81
(D94441)
2314M07200
$96.27
(D6775)
2835CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5037
$48.27
(D6982)
2
73.4
x
65
550
Std.
SK1101
$269.81
(D98161)
2338M07340
$100.86
(D2506)
2889CDW
$27.95
(D7761)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5245
$68.09
(D6804)
WB1106
$24.04
(D2441)
B1024
$15.95
(D759)
B5027
2
75.4
x
65
581
Std.
SK1141
2348M07540
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5334
$68.09
(D6804)
WB1106
$24.04
(D2441)
B1024
$15.95
(D759)
B5027
SK1184
$108.83
(D0356)
$119.72
(D3817)
2966TDW
1.00
$285.75
(D54171)
$307.53
(D25481)
• Nikasil Bore
• Pro-Lite
Bearcat LC 1995-02
Cheetah 550 1994
Cougar 1995-98
EXT 550 1992-93
EXT EFI 1993-94
EXT Mountain Cat
EXT Special 1991
Pantera 550 2004-05
Pantera 550 EFI 2003
Pantera EFI 1993-94
Panther 1997-01
Prowler Two Up 1995
ZL550 2001-02
ZL550 ESR 2000-03
B5030
B5030
B5028
6013FA
$105.56
(D4336)
• Nikasil Bore
• Pro-Lite
EFI 1998
EXT 1996-98
EXT 580 Mountain Cat 1993
EXT 580Z 1993-94
EXT 580Z LC 1993-97
EXT Deluxe 1996-98
Pantera 1996-98, 2001
Pantera 580 EFI 1999-01
Powder Special 1996
ZR580 1993-97
2348M07640
3012TDW
$28.94
(D7371)
B5028
• Pro-Lite
• Nikasil Bore
6
7
Arctic Cat
Model
Powder Special 1998-00
Powder Special EFI 1998-99
ZR600 1998-99
ZR600 EFI 1998-99
ZL600 1998-99
ZL600 EFI 1998-99
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
78
x
67
Displ.
(cc)
599
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
0.50
1.00
SK1236
SK1357
SK1358
$297.97
(D87871)
2391M07800
2391M07850
2391M07900
$114.94
(D6986)
3071KD
3091KD
3110KD
$29.95
(D7971)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5961
$68.09
(D6804)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
WB1106
$24.04
(D2441)
B1024
$15.95
(D759)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5027
B5030
B5030
B5028
1998
ZR650
Advanced
Sleeve
LA Sleeve
6054FA
$105.56
(D4336)
FL1235
$95.20
(D2175)
A
R
C
T
I
C
• A Case Series
• Nikasil Bore
• Pro-Lite
OVERBORE to 680cc for:
Powder Special 1998-00
Powder Special EFI 1998-99
ZR600 1998-99
ZR600 EFI 1998-99
ZL600 1998-99
ZL600 EFI 1998-99
2
78
x
62.7
680
5.00
SK1264
$315.15
(D90981)
2392M08300
$123.53
(D2147)
3268KD
$29.95
(D7971)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5961
$68.09
(D6804)
WB1106
$24.04
(D2441)
B1024
$15.95
(D759)
B5027
B5030
B5030
2
78
x
62.7
599
Std.
SK1316
$306.11
(D76381)
2427M07800
$119.01
(D0417)
3071KD
$29.95
(D7971)
S640
$13.60
(D618)
CW22
$2.00
(D021)
W5961
$68.09
(D6804)
WB1108
$23.46
(D8041)
TBA
B5027
2
78
x
62.7
680
5.00
SK1317
$316.23
(D47981)
2425M08300
$124.07
(D4447)
3268KD
$29.95
(D7971)
S640
$13.60
(D618)
CW22
$2.00
(D021)
W5961
$68.09
(D6804)
WB1108
$23.46
(D8041)
TBA
B5027
3
66.5
x
57
594
603
612
Std.
0.50
1.00
SK1189
SK1350
SK1351
$392.65
(D95532)
2364M06650
2364M06700
2364M06750
$103.25
(D5916)
2618CD
2638CD
2658CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5498
$82.87
(D2794)
WB1101
$35.96
(D8512)
B1014
$15.95
(D759)
B5027
B5030
2835CD
$27.95
(D7761)
S513
$13.60
(D618)
B1014
$15.95
(D759)
B5027
B5030
B5028
1998
ZR600
6054FB
$132.13
(D8297)
FL1235B
$110.50
(D0366)
B5030
6026FA
$105.56
(D4336)
FL1212
$95.20
(D2175)
B5030
6026FB
$132.13
(D8297)
C
A
T
• A Case Series
• Nikasil Bore
• Pro-Lite
• Cylinder sleeving required
• Cylinder head maching required
Mountain Cat 2001
Mountain Cat 600 EFI LE 2001-04
Powder Special 600 EFT 2000
ZL 600 EFI Series 2000-03
ZR 600 2000-02
ZR 600 EFI LE 2001
ZR 600 CCE EFI 2002
• B Case Series
• Pro-Lite
• Electra Coated
Mountain Cat 2001
Powder Special 600 EFT 2000
ZL 600 EFI Series 2000-03
ZR 600 2000-02
ZR 600 EFI LE 2001
ZR 600 CCE EFI 2002
• B Case Series
• Pro-Lite
• Electra Coated
• Cylinder sleeving or replating required
• Cylinder Head machining required
EXT Triple 600 1996-97
EXT Triple Touring 1997-98
Powder Extreme 1998
Triple Touring 600 1999-00
ZRT600 1996-00
Teflon
PTO seal
• Nikasil Bore
• Pro-Lite
EXT Triple 600 Series 1996-98
Powder Extreme 1998
Triple Touring 600 1999-00
ZRT600 1996-00
3
66.5
x
57
696
5.50
SK1194
$386.11
(D66132)
2369M07200
$101.08
(D5606)
CW18
$2.00
(D021)
W5553
$82.87
(D2794)
WB1101
$35.96
(D8512)
Teflon
PTO seal
• Nikasil Bore
• Pro-Lite
Crossfire 6 2006-07
F6 Fire Cat Series 2004-07
F6 Fire Cat EFI Sno Pro 2004-07
M6 Series 2005-07
Saber Cat 600 Series 2004-06
2
73.8
x
70
599
Std.
2445M07380
$134.97
(D8908)
2905KD
$29.95
(D7971)
S694
$13.60
(D618)
CW22
$2.00
(D021)
WB1109
$58.07
(D4843)
TBA
Teflon seal
• Nikasil Bore
• Electra Coated
8
9
Arctic Cat
Model
Wild Cat 650 1988-90
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
78
x
68
• Nikasil Bore
• Pro-Lite
Crossfire 7 2006
F7 Firecat Series 2003-06
F7 Firecat Sno-Pro Series 2004-06
M7 Series 2005-06
Sabercat 700 EFI Series 2004-06
2
79.7
x
70
Displ.
(cc)
650
698
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
SK1054
2323M07800
3.00
3.50
SK1195
SK1354
$277.96
(D87661)
$296.19
(D17771)
$103.23
(D4916)
$112.34
(D0476)
3071TD
3189TDW
3209TD
$28.94
(D7371)
S461
$13.60
(D618)
CW20
$2.00
(D021)
W5088
$71.50
(D0924)
Std.
SK1328
$337.43
(D64202)
2410M07970
$115.84
(D0596)
3140KD
$29.95
(D7971)
S662
$13.60
(D618)
2370M08100
2370M08150
CW22
$2.00
(D021)
W6161
$71.50
(D0924)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
WB1103
$30.00
(D0081)
B1024
$15.95
(D759)
WB1109
$58.07
(D4843)
TBA
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Advanced
Sleeve
LA Sleeve
TBA
TBA
TBA
TBA
A
R
C
T
I
C
TBA
Teflon seal
C
A
T
• Nikasil Bore
• Pro-Lite
• Electra Coated
Mountain Cat 700 1991-93
Mountain Cat 700 EFI 1991-96
Powder Special 700 1999-00
Wild Cat 700 1991-96
ZL700 2000
ZR700 1994-96, 1999-00
2
81
x
68
699
Std.
SK1195
716
1.00
SK1196
$296.19
(D17771)
$318.64
(D91191)
2370M08100
2370M08200
$112.34
(D0476)
$123.57
(D4147)
3189TDW
3228TD
$28.94
(D7371)
S461
$13.60
(D618)
CW20
$2.00
(D021)
W5088
$71.50
(D0924)
WB1113
$55.18
(D1133)
B1024
$15.95
(D759)
B5027
TBA
TBA
TBA
Teflon seal
6056FA
ZR700
1994-96,
Powder
1999-00
$108.31
(D9946)
• Nikasil Bore
• Pro-Lite
Mountain Cat 700 EFI 1991-96
Powder Special 700 1999-00
Wildcat 700 1991-96
ZL700 2000
ZR700 1994-96, 1999-00
2
81
x
68
790
5.00
SK1273
$344.87
(D29602)
2400M08600
$136.68
(D1028)
3385KD
$29.95
(D7971)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5088
$71.50
(D0924)
WB1113
$55.18
(D1133)
B1024
$15.95
(D759)
B5027
TBA
Teflon seal
TBA
TBA
6002FB
Wild Cat
Mtn Cat
1991-96
FL1204
ZR700
1994-96
Powder
1999-00
$110.50
(D0366)
FL1175B
Wild Cat
Mtn Cat
1991-96
6056FB
ZR700
1994-96,
Powder
1999-00
$132.13
(D8297)
• Nikasil Bore
• Pro-Lite
• Must bore cases to accept sleeves
Pantera 800 1998-99
ZRT 800 1995-01
6002FA
Wild Cat
Mtn. Cat
1991-96
3
72
x
65
794
Std.
SK1176
$407.38
(D34442)
2361M07200
$108.17
(D0946)
2835CD
$27.95
(D7761)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5447
$82.87
(D2794)
WB1105
$32.96
(D8791)
B1024
$15.95
(D759)
2
81
x
76
785
Std.
SK1318
$337.43
(D64202)
2431M08100
$132.96
(D8797)
3189KD
$29.95
(D7971)
S651
$13.60
(D618)
CW24
$2.00
(D021)
W5941
$71.50
(D0924)
WB1107
$27.07
(D4261)
TBA
2
81
x
76
883
5.00
SK1320
$366.52
(D19912)
2429M08600
$147.51
(D0588)
3385KD
$29.95
(D7971)
S651
$13.60
(D618)
CW24
$2.00
(D021)
W5941
$71.50
(D0924)
WB1107
$27.07
(D4261)
TBA
2
85
x
70
794
Std.
TBA
TBA
TBA
TBA
TBA
TBA
TBA
6019FA
$105.56
(D4336)
• Nikasil Bore
• Pro-Lite
800cc Twin
Mountain Cat 800 LE 2001-04
ZL 800 Series 2001-03
ZR800 Series 2001-03
• Nikasil Bore
• Pro-Lite
• Electra Coated
800cc Twin
ZL 800 Series 2001-03
• Nikasil Bore
• Electra Coated
• Pro-Lite
• Cylinder head machining required
• Sleeving or replating required for oversize
F8 Series
M8 Series
Crossfire 8 Series
ALL NEW
TBA
• Nikasil Bore
• Pro-Lite
• Electra Coated
10
11
Arctic Cat
Model
King Cat 900 Series 2004-06
Mountain Cat 900 Series 2003-04
ZR 900 SNO PRO Series 2005-06
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
85
x
76
Displ.
(cc)
862
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
SK1329
$337.43
(D64202)
2407M08500
$132.96
(D8797)
3347KD
$29.95
(D7971)
S651
$13.60
(D618)
CW24
$2.00
(D021)
W5941
$71.50
(D0924)
Bottom
End
Gasket Kit
w / Seals
WB1107
$27.07
(D4261)
Top End
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Advanced
Sleeve
LA Sleeve
TBA
A
R
C
T
I
C
• Nikasil Bore
• Pro-Lite
• Electra Coated
Thunder Cat 900 1993-97
3
76.5
x
65
895
3
76.5
x
65
992
4.00
3
76.5
x
65
992
3
81
x
64.6
3
2
• Nikasil Bore
• Pro-Lite
Std.
SK1185
$443.98
(D93662)
2349M07650
$104.22
(D3526)
3012TDW
$28.94
(D7371)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5335
$82.87
(D2794)
WB1104
$31.11
(D6681)
B1024
$15.95
(D759)
SK1185
$443.98
(D93662)
4.00
4.50
SK1276
1000
Std.
81
x
64.6
1098
90.3
x
78
1000
6015FA
$105.56
(D4336)
2349M08050
$120.37
(D2227)
3169TD
$28.94
(D7371)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5335
$82.87
(D2794)
WB1104
$31.11
(D6681)
B1024
$15.95
(D759)
FL1191B
$127.50
(D0567)
$456.16
(D96372)
2403M08050
2403M08100
$124.43
(D6647)
3169KD
3189KD
$29.95
(D7971)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5335
$82.87
(D2794)
WB1104
$31.11
(D6681)
B1024
$15.95
(D759)
FL1191B
$127.50
(D0567)
SK1265
$417.43
(D64052)
2394M08100
$111.52
(D1966)
3189KD
$29.95
(D7971)
S539
$13.60
(D618)
CW22
$2.00
(D021)
W5335
$82.87
(D2794)
WB1105
$32.96
(D8791)
6057FA
$108.31
(D9946)
FL1236
$102.00
(D0216)
4.00
SK1266
$449.89
(D39962)
718M08500
$122.34
(D1437)
3347KD
$29.95
(D7971)
S539
$13.60
(D618)
CW22
$2.00
(D021)
W5335
$82.87
(D2794)
WB1105
$32.96
(D8791)
6057FB
$132.13
(D8297)
FL1236B
$127.50
(D0567)
Std.
TBA
TBA
TBA
TBA
TBA
TBA
C
A
T
• Nikasil Bore
• Pro-Lite
• No cylinder head modification required
• Nikasil Bore
• Pro-Lite
Pantera 1000 2000-01
• Nikasil Bore
• Pro-Lite
Pantera 1000 2000-01
• Nikasil Bore
• Pro-Lite
F1000 Series 2007
M1000 Series
Crossfire 1000 Series
ALL NEW
TBA
TBA
• Nikasil Bore
• Pro-Lite
• Electra Coated
12
13
Polaris
Model
Fuji Motor
339 Sprint 1986-89
340 Sport GT 1989
Indy Sport 1988-89
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
62
x
55.6
Displ.
(cc)
336
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
0.25
0.50
1.00
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
2316M06225
2316M06250
2316M06300
$87.53
(D2525)
$96.28
(D7775)
2451CS
2461CS
2480CS
$13.98
(D938)
S270
$13.60
(D618)
CW16
$2.00
(D021)
N/A
2461CS
S270
$13.60
(D618)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
WB1111
$10.18
(D116)
B1016
$14.95
(D798)
• Fan Cooled
• Cast Iron Bore
Fuji Motor
339 Sprint FC 1990
340 Classic 2003-04
340 Sport GT 1990, 1995-96
Indy 340 1999-00, 2004
Indy 340 Deluxe 1999-03
Indy 340 Edge 2003
Indy 340 Touring 2001-04
Indy Lite Series 1991-98
Lite Touring 1998
340 Indy Sport 1990
Indy Sport Touring 1999-00
2
62
x
55.6
336
0.50
2316M06250
1.00
2316M06300
$87.53
(D2525)
$96.28
(D7775)
2480CS
$13.98
(D938)
CW16
$2.00
(D021)
N/A
WB1111
$10.18
(D116)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5002
B5002
340 Sprint
340 Sprint
Sport GT
Sport GT
Indy Series
Indy Series
Advanced
Sleeve
LA Sleeve
B1016
$14.95
(D798)
P
O
L
A
R
I
S
• EC34-2PM02A
• Cast Iron Bore
• Cylinder honing required for Standard Bore
Fuji Motor
400 Indy 1984-91
2
65
x
60
398
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
• 2353M06775 uses S459 Piston Pin
Fuji Motor
EC44TX 1973-80
SK1006
SK1007
SK1008
SK1009
SK1088
$240.81
(D94441)
$256.13
(D86351)
$262.23
(D43751)
2
67.75
x
60
435
0.25
0.50
1.50
2.00
2
67.72
x
60
432
Std.
0.28
0.53
1.53
2.03
SK1010
SK1011
SK1012
SK1013
$233.71
(D22041)
Std.
0.53
1.53
2.03
SK1201
SK1202
SK1203
SK1279
• Chrome bore
• Sleeving or replating required
Fuji Motor
Indy Sport Series 1991-99
Indy Trail 440 1984-86
Indy Transport 1996-99
Indy XCF 1997-98
Long Track 1984-90
Long Track 440 LTR 1987
Long Track Reverse 440 1988-89
Sport Touring 1995-99
SS 440 1985-86
Super Sport 1994-97
Trail Deluxe 1993
Std.
0.25
0.50
1.00
1.50
2.75
2325M06500
2325M06525
2325M06550
2325M06600
2325M06650
2353M06775
$94.48
(D9665)
$103.93
(D6326)
$106.98
(D9146)
2559CS
2569CS
2579CS
2598CS
2618CS
2668CS
$13.98
(D938)
S280
$13.60
(D618)
CW18
$2.00
(D021)
W5096
$48.27
(D6982)
WB1112
1994-95
$13.36
(D108)
B1014
$15.95
(D759)
B5018
B5018
B5018
B5018
B1014
$15.95
(D759)
B5002
B1014
$15.95
(D759)
B5002
Long Track
B5002
440 Long
Track
B5002
440 Long
Track
B5002
Long Track
TBA
Super Sport
B5018
Super Sport
B5018
Super Sport
B5018
Super Sport
B5018
B5018
B5018
B5018
FL1143
$102.00
(D0216)
S459
$13.60
(D618)
2318M06800
2318M06825
2318M06925
2318M06975
$97.26
(D6385)
$106.98
(D9146)
2677CS
2687CS
2727CS
2746CS
$13.98
(D938)
S272
$13.60
(D618)
CW18
$2.00
(D021)
$97.26
(D6385)
CW18
$2.00
(D021)
$106.98
(D9146)
2668CS
2677CS
2687CS
2727CS
2746CS
$13.98
(D938)
S272
$13.60
(D618)
$253.15
(D98151)
2318M06772
2318M06800
2318M06825
2318M06925
2318M06975
$240.91
(D55441)
$261.09
(D56651)
2343M06772
2343M06825
2343M06925
2343M06975
$100.86
(D2506)
$110.95
(D7566)
2668CD
2687CD
2727CD
2746CD
$27.95
(D7761)
S459
$13.60
(D618)
W5101
$39.19
(D1532)
WB1111
$10.18
(D116)
B5002
• Fan Cooled
• Pro-Lite
• Cast Iron Bore
• Single Ring
Fuji Motor
Indy Sport Series 1991-99
Indy Transport 1996-99
Indy Trail 440 1984-86
Indy XCF 1997-98
Long Track 1984-90
Long Track 440 LTR 1987
Long Track Reverse 440 1988-99
Sport Touring 1995-99
SS 440 1985-86
Super Sport 1994-97
Trail Deluxe 1993
2
67.72
X
60
432
CW18
$2.00
(D021)
W5101
$39.19
(D1532)
WB1112
1994-95
$13.36
(D108)
B1014
$15.95
(D759)
• Fan Cooled
• Pro-Lite
• Cast Iron Bore
• Double Ring
14
15
Polaris
Model
Fuji Motor
Cross Country 440 1995-96
Indy 440 1992-98
Indy XC440 1991
Indy 440 LC 1996-97
Indy 440 SKS 1993-95
XCR440 1992-94
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
67.72
x
60
2
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
W5412
$57.88
(D3743)
WB1112
1994-95
$13.36
(D108)
CW18
$2.00
(D021)
W5554
$57.88
(D3743)
WB1112
1994-95
$13.36
(D108)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5709
$65.82
(D9493)
2598CD
$27.95
(D7761)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W6202
$73.18
(D1934)
WB1114
$18.36
(D1011)
B1039
$15.95
(D759)
2835CD
2844CD
2854CD
2874CD
2894CD
$27.95
(D7761)
S459
$13.60
(D618)
CW18
$2.00
(D021)
W5099
$37.65
(D9522)
WB1111
$10.18
(D116)
B1014
$15.95
(D759)
2835CD
2844CD
2854CD
2874CD
2894CD
$27.95
(D7761)
S459
$13.60
(D618)
2835CD
2844CD
2854CD
2874CD
2894CD
$27.95
(D7761)
S459
$13.60
(D618)
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
432
Std.
0.53
1.53
2.03
SK1123
SK1124
SK1125
SK1275
$259.60
(D67551)
$279.78
(D78761)
2343M06772
2343M06825
2343M06925
2343M06975
$100.86
(D2506)
$110.95
(D7566)
2668CD
2687CD
2727CD
2746CD
$27.95
(D7761)
S459
$13.60
(D618)
CW18
$2.00
(D021)
68.25
x
60
439
Std.
SK1178
$263.44
(D60851)
2362M06825
$102.78
(D7616)
2687CD
$27.95
(D7761)
S459
$13.60
(D618)
2
66
x
64
438
Std.
SK1274
$277.16
(D03661)
2401M06600
$105.67
(D0436)
2598CD
$27.95
(D7761)
2
66
X
64
438
Std.
SK1337
$348.64
(D81902)
2443M06600
$137.73
(D4628)
2
72
x
60
488
Std.
0.25
0.50
1.00
1.50
SK1076
SK1077
SK1078
SK1079
$259.67
(D08551)
2345M07200
2345M07225
2345M07250
2345M07300
2345M07350
$111.01
(D1666)
Std.
0.25
0.50
1.00
1.50
SK1064
SK1065
SK1066
SK1067
$259.67
(D08551)
2345M07200
2345M07225
2345M07250
2345M07300
2345M07350
$111.01
(D1666)
Displ.
(cc)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B1014
$15.95
(D759)
B5018
B5018
B5018
B5018
B1014
$15.95
(D759)
B5018
B5018
B5018
TBA
B5018
Indy Trail
1986-91
B5018
Indy Trail
1986-91
B5018
Indy Trail
1986-91
B5018
Indy Trail
1986-91
Advanced
Sleeve
LA Sleeve
• EC45-PL091
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
Fuji Motor
Indy XCR440 1995-96
Indy XC440 1996-97
XCR440 SP 1994, 1996
P
O
L
A
R
I
S
• Liquid Cooled
• Pro-Lite
• Nikasil Bore
Note: Will not fit XCR440 1997
Liberty Motor
XCR440 1998-99
B1039
$15.95
(D759)
• Liquid Cooled
• Pro-Lite
• Nikasil Bore
Note: will not fit XCR Edge Motor
Liberty Motor
XCR440 2001-04
• Liquid Cooled
• Nikasil Bore
• Pro-Lite
• Electra Coated
Fuji Motor
488 Trail RMK 1998
Classic Touring 1998
Indy Trail 1986-99
Indy Trail Touring 1995-99
Super Sport 1997-98
Super Track 1991-94
Trail Deluxe 1995-96
$281.87
(D21961)
$122.11
(D6237)
B5022
B5022
B5022
B5022
Indy Trail
Indy Trail
Indy Trail
Indy Trail
1992-99,
1992-99,
1992-99,
1992-99,
Trail
Trail
Trail
Trail
Touring,
Touring,
Touring,
Touring,
Super
Super
Super
Super
Sport,
Sport,
Sport,
Sport,
Super
Super
Super
Super
Track,
Track,
Track,
Track,
Trail Deluxe Trail Deluxe Trail Deluxe Trail Deluxe
• EC50PM043, EC50PPM051
• Pro-Lite
• Cast Iron Bore
• Fan Cooled
Note: Will not fit Widetrack Models
Fuji Motor
500 SKS 1991-97
Indy 500 1989-97
Indy 500 Classic 1989-97
Indy 500 EFI 1992-97
Indy 500RMK 1996-97
2
72
x
60
488
$281.87
(D21961)
$122.11
(D6237)
CW18
$2.00
(D021)
W5153
Fiber /
composite
head
$48.27
(D6982)
WB1099
1989-00
$18.82
(D9211)
W6427
MLS head
$48.27
(D6982)
WB1099
1989-00
$18.82
(D9211)
• EC45PL097
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
Fuji Motor
Indy 500 1998-06
Indy 500 Classic 1998-02, 2004-06
Indy 500 Classic Touring 1999-03
Indy 500RMK 1998-99
2
72
x
60
488
Std.
0.25
0.50
1.00
1.50
TBA
$259.67
(D08551)
$281.87
(D21961)
2345M07200
2345M07225
2345M07250
2345M07300
2345M07350
$111.01
(D1666)
$122.11
(D6237)
• EC45PL097
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
16
FL1148
$95.20
(D2175)
CW18
$2.00
(D021)
B1014
$15.95
(D759)
B5018
B5018
B5018
B5018
FL1165
$95.20
(D2175)
B1014
$15.95
(D759)
B5020
B5018
1998-00
B5018
1998-00
B5018
1998-00
FL1165
$95.20
(D2175)
WB1100
2001-06
$14.46
(D868)
WB1100
2001-06
$14.46
(D868)
17
Polaris
Model
Liberty Motor
500 Classic 2003
500 XC SP 2004-07
Indy 500 XC 1999-02
Indy 500 XC SP 1999-05
Indy RMK 2000-02
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
70.5
x
64
2
73
x
65
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
W5711
$65.82
(D9493)
WB1114
$18.36
(D1011)
B1039
$15.95
(D759)
W5946
$56.74
(D5043)
WB1149
1999-03
$10.79
(D746)
B1014
$15.95
(D759)
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
500
Std.
0.50
1.00
1.50
2.00
SK1281
SK1282
SK1283
SK1300
SK1301
$281.38
(D38861)
$302.94
(D77181)
2406M07050
2406M07100
2406M07150
2406M07200
2406M07250
$107.78
(D7646)
$118.56
(D3117)
2776CD
2795CD
2815CD
2835CD
2854CD
$27.95
(D7761)
S423
$13.60
(D618)
CW20
$2.00
(D021)
544
Std.
0.50
1.00
SK1305
SK1306
SK1307
$272.78
(D76361)
$294.38
(D36671)
2417M07300
2417M07350
2417M07400
$108.02
(D1846)
$118.82
(D9217)
2874KD
2894KD
2913KD
$29.95
(D7971)
S278
$13.60
(D618)
CW18
$2.00
(D021)
Displ.
(cc)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Advanced
Sleeve
LA Sleeve
FL1254
$95.20
(D2175)
• Liquid Cooled
• Pro-Lite
• Cast Iron & Nikasil Bore
• Cyl. sleeving or plating req'd for Nikasil oversizes
Fuji Motor
550 Classic 2006
550 Pro X Fan 2004
Indy 550 Sport Touring 1999-05
Indy 550 Super Sport 1999-07
Indy 550 Trail RMK 1999-06
Indy 550 Trail Touring 2000, 2003-06
Super Sport Edge 550 2006
Super Sport M-10 2006
Trail Touring Deluxe 2005-07
P
O
L
A
R
I
S
WB1150
2003-06
after
8/12/02
$12.39
(D447)
• Pro-Lite
• Cast Iron Bore
Fuji Motor
580 Indy XLT 1993-94
XLT Special 1993-94
3
64
x
60
579
Std.
0.50
1.00
2.00
SK1145
SK1146
SK1147
SK1187
$363.62
(D71812)
$395.36
(D12732)
2347M06400
2347M06450
2347M06500
2347M06600
$105.97
(D8536)
$116.55
(D3996)
2520CD
2539CD
2559CD
2598CD
$27.95
(D7761)
S255
$13.60
(D618)
CW16
$2.00
(D021)
W5339
$61.28
(D7763)
WB1115
$19.25
(D5511)
B5002
B5018
B5018
B5018
6028FA
$105.56
(D4336)
3
65
x
60
597
Std.
0.50
1.00
1.50
SK1167
SK1168
SK1169
SK1278
$389.36
(D26332)
$421.76
(D60352)
2358M06500
2358M06550
2358M06600
2358M06650
$108.02
(D1846)
$118.82
(D9217)
2559CD
2579CD
2598CD
2618CD
$27.95
(D7761)
S255
$13.60
(D618)
CW16
$2.00
(D021)
W5444
$65.30
(D8193)
WB1115
$19.25
(D5511)
B5002
B5018
B5018
B5018
6030FA
XLT-EC58
1995-97
$105.56
(D4336)
3
62.5
x
65
598
Std.
SK1190
$421.79
(D70352)
2365M06250
$118.83
(D0317)
2461CD
$27.95
(D7761)
S477
$13.60
(D618)
CW18
$2.00
(D021)
W5499
Conn. rod
Call for Info
$65.30
(D8193)
WB1116
$26.29
(D7751)
3
65
x
60
597
Std.
0.50
1.00
SK1018
SK1019
SK1020
2311M06500
2311M06550
2311M06600
$105.97
(D8536)
$116.55
(D3996)
CW18
$2.00
(D021)
W5260
65-66MM
$65.30
(D8193)
W5100
66.568.25MM
$68.09
(D6804)
B1014
$15.95
(D759)
SK1158
2559CS
2579CS
2598CS
2618CS
$13.98
(D938)
S280
$13.60
(D618)
1.50
$383.21
(D39922)
$414.95
(D79842)
$417.74
(D46052)
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
Fuji Motor
Indy Triumph 2000
Indy XLT600 1995-97
XCR600 1995-97
XC700 Triple 1997
XLT Classic 1998-99
XLT/RMK 1996-97
XLT/SKS 600 1996
XLT Special 1997-99
XLT Touring 1996-99
TBA
XCR600
• Piston port motor
• Pro-Lite
• Cast Iron bore
Fuji Motor
XCR600 SE 1997
XCR600 SP 1996-98
• EC59PL01, EC59PL02
• Reed Induction
• Pro-Lite
• Nikasil Bore
Fuji Motor
600 Indy 1984-87
• Pro-Lite
• Cast Iron Bore
Fuji Motor
OVERBORE to 648 cc for:
600 Indy 1984-87
2311M06650
3
65
x
60
648
2.75
3.00
3.25
SK1021
SK1022
SK1063
$456.98
(D91472)
2354M06775
2354M06800
2354M06825
$129.63
(D8777)
2668CS
2677CS
2687CS
$13.98
(D938)
S459
$13.60
(D618)
CW18
$2.00
(D021)
W5100
$68.09
(D6804)
B1014
$15.95
(D759)
2
74.5
x
68
593
Std.
SK1314
$264.49
(D07851)
2426M07450
$98.20
(D2985)
2933KD
$29.95
(D7971)
S631
$13.60
(D618)
CW20
$2.00
(D021)
W5600
$68.09
(D6804)
B1039
$15.95
(D759)
• Pro-Lite
• Cast Iron Bore
Liberty Motor
600 RMK 1998-01
600 XC 1998-99
600 XC Deluxe 45th Anniv. 2000
600 XC SP 1999
Indy 600 Classic 2001
B1014
$15.95
(D759)
B5002
FL1129H
$117.30
(D8307)
• Pro-Lite
• Nikasil bore
18
19
Polaris
Model
Liberty Motor
600 Classic Touring 2001-02
600 Edge Touring 2004-06
600 Pro X Series 2004
600 Touring 2000, 2005
600 Switchback 2004-07
600VES XC/SP 2000-05
RMK Series 2000, 2004-07
600 HO IQ 2007
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
77.25
x
64
Displ.
(cc)
600
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
SK1321
$340.42
(D52402)
2437M07725
$114.36
(D2686)
3040KD
$29.95
(D7971)
S650
$13.60
(D618)
CW20
$2.00
(D021)
W6082
$65.30
(D8193)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Advanced
Sleeve
LA Sleeve
WB1118
$58.61
(D6153)
Teflon seals
• Pro-Lite
• Nikasil bore
• Electra Coated
ALL NEW
2
77.25
x
64
600
Std.
TBA
3
67.75
x
60
649
Std.
0.25
0.50
1.00
1.50
2.25
SK1089
SK1090
SK1091
SK1092
SK1093
$392.15
(D92532)
Std.
0.25
0.50
1.00
1.50
2.25
SK1131
SK1132
SK1133
SK1134
SK1135
$392.15
(D92532)
600 HO Cleanfire Switch Back 2007
600 HO Cleanfire Touring 2007
600 HO LX IQ Cleanfire 2007
600 HO LX Cleanfire 2007
2437M07725
$114.36
(D2686)
3040KD
$29.95
(D7971)
S650
$13.60
(D618)
CW20
$2.00
(D021)
TBA
2346M06775
2346M06800
2346M06825
2346M06875
2346M06925
2346M07000
$108.95
(D7356)
2668CD
2677CD
2687CD
2707CD
2727CD
2756CD
$27.95
(D7761)
S459
$13.60
(D618)
CW18
$2.00
(D021)
W5102
67.7569.25MM
2346M06775
2346M06800
2346M06825
2346M06875
2346M06925
2346M07000
$108.95
(D7356)
2668CD
2677CD
2687CD
2707CD
2727CD
2756CD
$27.95
(D7761)
S459
$13.60
(D618)
P
O
L
A
R
I
S
TBA
• Pro-Lite
• Nikasil bore
• Electra Coated
Fuji Motor
650 Indy thru 1990
650 RXL 1990
650 SKS 1991-96
• Pro-Lite
• Cast Iron Bore
• Must bore cases to install 1.50 & 2.25 oversizes
Fuji Motor
650 EFI 1991-96
650 Indy 1991-96
650 Indy RXL 1991-97
3
67.75
x
60
649
• Pro-Lite
• Cast Iron Bore
• Must bore cases to install 2.25
Fuji Motor
680 Ultra 1996-98
Ultra SE 1997
Ultra SKS 1997
Ultra SP 1996-97
Ultra SPX 1997
Ultra Touring 1998
$424.82
(D98452)
$424.82
(D98452)
$119.84
(D0917)
$119.84
(D0917)
B1014
$15.95
(D759)
B5018
B5018
W5251
70MM
$65.30
(D8193)
CW18
$2.00
(D021)
W5306
67.2569.25MM
B1014
$15.95
(D759)
B5018
Indy 650 &
650 RXL
W5313
70MM
$65.30
(D8193)
2
66.6
x
65
680
Std.
0.40
1.10
SK1191
SK1348
SK1349
$411.95
(D71742)
2366M06660
2366M06700
2366M06750
$110.08
(D5066)
2623CD
2638CD
2658CD
$27.95
(D7761)
S280
$13.60
(D618)
CW18
$2.00
(D021)
W5505
$81.71
(D3094)
WB1116
$26.29
(D7751)
B1014
$15.95
(D759)
2
81
x
68
700
Std.
0.50
1.00
SK1272
SK1352
SK1353
$303.60
(D61281)
2399M08100
2399M08150
2399M08200
$118.50
(D0117)
3189KD
3207KD
3227KD
$29.95
(D7971)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5550
$66.60
(D6993)
WB1121
$19.21
(D3511)
B1031
$15.95
(D759)
B5018
Indy 650 &
650 RXL
6089FA
1988-91
Indy
$105.56
(D4336)
Will not fit
EFI or RXL
models
FL1161H
1988-91
Indy 69mm
FL1161B
1988-91
Indy 70mm
(Will not fit
EFI or RXL)
$110.50
(D0366)
6090FA
1991-97
EFI & RXL
models
$105.56
(D4336)
Fits up to
74mm bore
FL1211
$95.20
(D2175)
• Pro-Lite
• Nikasil Bore
Liberty Motor
700 Classic 2001-04
700 Pro X 2003-04
700 Pro X2 2004
700 RMK 1997-04
700 SKS 1999-03
700 Switch Back 2004
XC700 1998-03
XC700 SP 1999-05
6058FA
$108.31
(D9946)
• Pro-Lite
• Nikasil Bore
• Electra Coated
20
21
Polaris
Model
Liberty Motor
OVERBORE to 754 cc:
700 Classic 2001-04
700 Pro X 2003-04
700 Pro X2 2004
700 RMK 1997-04
700 SKS 1999-03
700 Switch Back 2004
XC700 1998-03
XC700 SP 1999-05
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
81
x
68
Displ.
(cc)
754
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
3.00
SK1289
$315.90
(D45981)
2408M08400
$124.65
(D9747)
3307KD
$29.95
(D7971)
S512
$13.60
(D618)
CW20
$2.00
(D021)
W5550
$66.60
(D6993)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
WB1121
$19.21
(D3511)
B1031
$15.95
(D759)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Advanced
Sleeve
LA Sleeve
6058FB
$132.13
(D8297)
• Pro-Lite
• Nikasil Bore
• Electra Coated
• Cylinder Sleeving or Replating Required
• Cylinder Head Machining required
• Crankcase cleanup required
Fuji Motor
700 XCR 1999
2
67.6
x
65
700
Std.
SK1288
2
81
x
68
700
Std.
TBA
3
72
x
65
794
Std.
0.50
1.00
1.50
2.00
SK1159
SK1160
SK1161
SK1162
SK1186
$389.88
(D39332)
2409M06760
$108.02
(D1846)
2658KD
$29.95
(D7971)
S477
$13.60
(D618)
CW18
$2.00
(D021)
W5714
$65.82
(D9493)
TBA
TBA
TBA
TBA
TBA
TBA
2835CD
2854CD
2874CD
2894CD
2853TD
CD: $27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5408
72-73.5MM
WB1119
$16.18
(D179)
B1014
$15.95
(D759)
P
O
L
A
R
I
S
B1014
$15.95
(D759)
• Pro-Lite
• Nikasil Bore
700 Dragon 2007
700 Dragon RMK 2007
ALL NEW
TBA
• Pro-Lite
• Nikasil Bore
• Electra Coated
Fuji Motor
Indy Storm 800 1994-98
XPS SERIES
• Pro-Lite
Note: 1996-98 models have Nikasil Bore - Sleeving
or replating required for oversizes.
$408.83
(D03542)
$443.57
(D41662)
2355M07200
2355M07250
2355M07300
2355M07350
2355M07500
$115.85
(D1596)
$127.43
(D6467)
TBA
TBA
W5452
75MM
$61.28
(D7763)
TD: $28.94
(D7371)
Fuji Motor
800 XCR 1999-02
XPS Series
3
72
x
65
794
Std.
SK1296
$437.15
(D92262)
2404M07200
$125.29
(D7157)
2835CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5728
$65.82
(D9493)
WB1120
$19.79
(D7811)
B1014
$15.95
(D759)
2
85
x
70
794
804
813
Std.
0.50
1.00
SK1315
SK1344
SK1345
$299.47
(D86971)
2428M08500
2428M08550
2428M08600
$115.50
(D0396)
3347KD
3367KD
3385KD
$29.95
(D7971)
S640
$13.60
(D618)
CW22
$2.00
(D021)
W5943
$68.47
(D8014)
WB1121
$19.21
(D3511)
B1030
$15.95
(D759)
2
83
x
80
866
887
Std.
1.00
SK1359
SK1360
$332.44
(D74991)
2447M08300
2447M08400
$118.73
(D4217)
3268KD
3307KD
$29.95
(D7971)
S640
$13.60
(D618)
CW22
$2.00
(D021)
W6377
$94.98
(D9965)
WB1122
Teflon seals
$59.00
(D0453)
TBA
TBA
6041FA
1994-95
$105.56
(D4336)
6041FB
1994-95
75mm BB
$108.31
(D9946)
6042FA
1996-98
$105.56
(D4336)
6042FB
1996-98
75mm BB
$108.31
(D9946)
• Pro-Lite
• Nikasil Bore
Liberty Motor
800 Classic 2004
800 Edge Touring 2004-05
800 Pro X Series 2003-04
800 RMK 2000, 2002-05
800 SKS 2003
Indy 800 LE 2001
Indy 800 Snow Check Special 2001
Indy 800 XC SP 2001-05
• Pro-Lite
• Nikasil bore
• Electra Coated
Liberty Motor
900 Fussion 2005-06
900 RMK 2005-06
22
23
Ski-Doo
Model
253 Engine Type
3500 1979-84
Citation 3500 1980-84
Citation LS & LSE 1985-91
Skandic 277 1983
Tundra 1985-88
Tundra LT 1986-92
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
1
72
x
61
Displ.
(cc)
248
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Std.
0.50
1.00
1.50
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
2373M07200
2373M07250
2373M07300
2373M07350
$110.58
(D5366)
$121.63
(D8927)
2835LK
2854LK
2874LK
2894LK
$36.95
(D7122)
S513
$13.60
(D618)
CW18
$2.00
(D021)
2441CD
2451CD
2461CD
2480CD
$27.95
(D7761)
S477
$13.60
(D618)
Top End
Gasket Kit
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
B1003
$14.95
(D798)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5003
Citation,
Skandic
B5002
Citation,
Skandic
B5017
Citation
LS & LSE,
Tundra
B5017
Citation
LS & LSE,
Tundra
B5017
Citation,
Scandic 377
B5026
Citation,
Scandic 377
1984-88
Safari 377
1984-88
Safari 377
Advanced
Sleeve
LA Sleeve
• Fan Cooled
• Pro-Lite
• Cast Iron Bore
377 Engine Type
4500 Citation 1979-83
Formula Deluxe 1999-02
Formula S 1996, 1999-00
Formula S Electric 1998
Grand Touring 380F 2001-04
GSX FAN 2005-06
GTX FAN 2006
Legend Fan 2003-04
MXZ 380 2001-06
Nordic 377 1981-84
Safari 377 1984-94
Skandic 377 1983
Skandic 380 1998-00
Touring E 1996-00
Touring E LT 1997
2
62
x
61
368
Std.
0.25
0.50
1.00
2308M06200
2308M06225
2308M06250
2308M06300
$91.69
(D1055)
$100.85
(D1506)
CW18
$2.00
(D021)
B1003
$14.95
(D798)
FL1118
$102.00
(D0216)
S
K
I
D
O
O
• Fan Cooled
• Cast Iron Bore
• Electra Coated
440 Engine Type
9500 Series 1979-82
2
67.5
x
61
436
Std.
0.50
2374M06750
2374M06800
$98.24
(D4985)
2658LT
2677LT
$30.95
(D7581)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W3991
$45.71
(D2472)
WB1123
1980-82
$35.36
(D1212)
2
65
X
65.8
437
Std.
SK1336
$271.36
(D28261)
2442M06500
$109.45
(D7656)
6500KE
$16.95
(D7101)
S280
$13.60
(D618)
CW18
$2.00
(D021)
W6204
$52.46
(D8413)
WB1148
1999
$31.46
(D8881)
WB1124
2000-05
$32.71
(D3691)
2
67.5
x
61
437
Std.
0.50
SK1205
SK1206
$260.51
(D03651)
2375M06750
2375M06800
$107.40
(D4446)
2658LK
2677LK
$36.95
(D7122)
S477
$13.60
(D618)
CW18
$2.00
(D021)
W5449
$45.71
(D2472)
WB1125
$32.07
(D4291)
B1003
$14.95
(D798)
2
69.5
x
61
463
Std.
0.25
0.50
1.00
SK1027
SK1028
SK1029
$251.99
(D91151)
2312M06950
2312M06975
2312M07000
2312M07050
$103.14
(D8816)
2736CD
2746CD
2756CD
2776CD
$27.95
(D7761)
S272
$13.60
(D618)
CW18
$2.00
(D021)
W3991
$45.71
(D2472)
WB1126
$35.25
(D5112)
B1003
$14.95
(D798)
• Liquid Cooled
• Cast Iron Bore
453 Engine Type
MXZ 440 1999-03
• Liquid Cooled
• Pro-Lite
• Nikasil Bore
454 Engine Type
Cross Country MXZ440 1995-98
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
467 Engine Type
Formula GLX 1990
Formula MX 1985-95
Formula MXZ 1993-94
Formula SS 1985
Formula XT 1994
SS25SP 1984
$272.61
(D65361)
$113.45
(D7086)
B1003
$14.95
(D798)
B5017
SS25
B5017
SS25
• Cast Iron Bore
24
25
Ski-Doo
Model
503 Engine Type
5500 1980-84
Alpine 500 1983-90 & 1994
Blizzard 500 MX LC 1983-84
Blizzard MX 5500 1979-84
Cheyenne 1989-91
Escapade 1987-89
Everest 550, 500E 1980-83
Formula Deluxe 500 1999-01
Formula SL 1996-99
Grand Touring Cargo F 2001
Grand Touring F 2001-02
MXZ500 Fan 2001-02
Safari 503
Safari LC 1986-94
Skandic 500 1987-94 & 1997
Skandic 500 1996-02
Skandic Sport 2003
Skandic WT, SWT 1996-03
Summit 500 Fan 2001-02
Touring Fan 500 2001
Touring SLE 1995-99
Voyager 1989
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
72
x
61
Displ.
(cc)
497
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Std.
0.50
1.00
1.50
SK1207
SK1208
SK1209
SK1210
$266.87
(D21061)
$288.97
(D83371)
2373M07200
2373M07250
2373M07300
2373M07350
$110.58
(D5366)
$121.63
(D8927)
2835LK
2854LK
2874LK
2894LK
$36.95
(D7122)
S513
$13.60
(D618)
CW18
$2.00
(D021)
Top End
Gasket Kit
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
B1003
$14.95
(D798)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5017
Alpine,
Everest,
Safari,
Chayenne
1989,
Skandic,
Voyager
B5026
Advanced
Sleeve
LA Sleeve
FL1119
Does not fit
models with
"O" Ring
Sleeves
$102.00
(D0216)
B5026
Chayenne
1990-91
S
K
I
• Pro-Lite
• Cast Iron Bore
494 Engine Type
Formula 500 LC 2000
Formula 500 Deluxe LC 1998-00
Formula Z 500 1999
Grand Touring 500 1998-99
Grand Touring Std. 500 2001
MXZ 500 1998-99
MXZ Trail 500 2001
Summit 500 1997-00
Skandic WT LC 1998-99
Touring 500 LC 2000
2
69.5
x
65.8
499
Std.
0.50
1.00
SK1243
SK1244
SK1245
$268.43
(D60161)
$289.93
(D69371)
2381M06950
2381M07000
2381M07050
$107.57
(D4546)
$118.32
(D9907)
2736CD
2756CD
2776CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5545
$53.29
(D7913)
WB1127
$35.50
(D0312)
2
69.5
x
65.8
499
Std.
0.50
1.00
SK1322
SK1323
SK1324
$295.35
(D12771)
$318.07
(D48091)
2436M06950
2436M07000
2436M07050
$113.63
(D8186)
$124.99
(D9947)
2736CS
2756CS
2776CS
$13.98
(D938)
S391
$13.60
(D618)
CW18
$2.00
(D021)
W6098
$68.09
(D6804)
WB1128
$25.82
(D9451)
2
72
X
64
521
Std.
0.50
1.00
1.50
SK1211
SK1212
SK1213
SK1214
$266.87
(D21061)
$288.97
(D83371)
2373M07200
2373M07250
2373M07300
2373M07350
$110.58
(D5366)
$121.63
(D8927)
2835LK
2854LK
2874LK
2894LK
$36.95
(D7122)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W3991
$45.71
(D2472)
WB1129
$35.25
(D5112)
B1003
$14.95
(D798)
2
72
X
64
521
Std.
0.50
1.00
1.50
SK1215
SK1216
SK1217
SK1218
$266.87
(D21061)
$288.97
(D83371)
2373M07200
2373M07250
2373M07300
2373M07350
$110.58
(D5366)
$121.63
(D8927)
2835LK
2854LK
2874LK
2894LK
$36.95
(D7122)
S513
$13.60
(D618)
CW18
$2.00
(D021)
W5255
$45.71
(D2472)
WB1126
$35.25
(D5112)
B1039
$15.95
(D759)
2
76
x
64
581
Std.
0.50
1.00
1.50
2.00
SK1219
SK1220
SK1221
SK1222
SK1223
$272.97
(D87361)
$295.69
(D14771)
2376M07600
2376M07650
2376M07700
2376M07750
2376M07800
$113.63
(D8186)
$124.99
(D9947)
2992LT
3012LT
3032LT
3051LT
3071LT
$30.95
(D7581)
S477
$13.60
(D618)
CW18
$2.00
(D021)
W5312
$45.71
(D2472)
WB1130
$42.54
(D2552)
B1003
$14.95
(D798)
D
O
O
FL1224
$102.00
(D0216)
• Liquid Cooled
• Pro-Lite
Note: Fits rotary valve motor only
493 Engine Type
Formula DLX 500 2001
Legend 500 2002-03
MXZ500 2000-03
MXZ500 Trail 2001
• Cylinder Reed Motor
• Pro-Lite
• Liquid Cooled
• Cast Iron bore
537 Engine Type
Formula Plus 1986-88
• Liquid Cooled
• Pro-Lite
• Cast Iron Bore
536 Engine Type
• Pro-Lite
• Cast Iron Bore
582 Engine Type
Formula Plus EFI 1993
Formula Plus MX 1993
Formula Grand Tour 1993
Grand Touring XTC 1994
B5026
B5017
FL1172
$127.50
(D0567)
B5026
B5017
B5017
B5017
Formula
Plus
(all models)
Formula
MX
Formula
MX
Formula
Plus
(all models)
• Pro-Lite
• Cast Iron Bore
26
27
Ski-Doo
Model
583 Engine Type
583-Z 1998
Formula 583 1997
Formula DL 1998
Formula Plus X 1993
Formula STX
Formula Z 1994-99
Mach I Rave Valve 1989-90
MXZ 583 Thru 1998
STX Z 1994-96
Summit 583 1994-97
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
76
x
64
Displ.
(cc)
581
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
0.50
1.00
1.50
2.00
SK1226
SK1227
SK1228
SK1229
SK1230
$280.79
(D74861)
$303.51
(D11281)
2376M07600
2376M07650
2376M07700
2376M07750
2376M07800
$113.63
(D8186)
$124.99
(D9947)
2992LT
3012LT
3032LT
3051LT
3071LT
$30.95
(D7581)
S477
$13.60
(D618)
CW18
$2.00
(D021)
W5250
$53.53
(D2123)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
WB1130
$42.54
(D2552)
B1003
$14.95
(D798)
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5026
Formula
Plus
(all models)
B5017
Formula
583
B5017
Formula
583
B5017
Formula
Plus
(all models)
B5019
Mach 1
B5019
Mach 1
B5017
MXZ &
Fromula Z
B5019
MXZ &
Fromula Z
B5017
B5017
Advanced
Sleeve
LA Sleeve
• Pro-Lite
• Cast Iron Bore
599 Engine Type
600 Formula III 1996-99
Formula III LT 1997
3
64.5
x
61
598
Std.
SK1224
$392.36
(D14532)
2377M06450
$110.37
(D2266)
2539CD
$27.95
(D7761)
S459
$13.60
(D618)
CW18
$2.00
(D021)
W5502
$61.25
(D5763)
WB1131
$36.18
(D1712)
2
72
x
73
594
Std.
SK1333
$306.19
(D27381)
2441M07200
$129.84
(D1977)
2834KA
$14.98
(D998)
S631
$13.60
(D618)
CW20
$2.00
(D021)
W6181
$46.52
(D1972)
WB1132
$28.64
(D9171)
SK1338
$333.06
(D38991)
2444M07200
(Premium
Coated Piston)
$143.27
(D6958)
6074FA
$107.38
(D3446)
• Pro-Lite
• Nikasil Bore
593 H.O. Engine Type
600 H.O., Std & RER (Coated & Uncoated)
Expedition TUV 2005-06
Grand Touring SE 2003
Grand Touring Sport 2003
GSX Sport 2004-06
GSX Limited SDI 2004-06
GTX Sport 2006
GTX Limited 2006
Legend Sport 2004 SDI
Legend SE 2004
Legend Grand Touring Sport 2004
Legend Grand Touring SE 2004
MXZ Adrenaline 2003-06
MXZ Renegade 2003-06
MXZ Renegade X 2005-06
MXZ Rev Sport 2003
MXZ REV X 2003
MXZ X 2004-06
MXZ Trail 2004-05
Summit Adrenaline 2003-04
Summit Adrenaline 144 2005-06
S
K
I
D
O
O
• Pro-Lite
• Nikasil bore
593 Engine Type
Formula Deluxe 600 2000-01
Formula Deluxe GSE 2001
Grand Touring 2000-01, SE 2002
Grand Touring GS 2002
GSX Sport (500SS) 2005-06
GTX Sport (500SS) 2006
Legend Sport 600 RER 2003
MXZ Adrenaline 600 2001
MXZ Adrenaline (500SS) 2005-06
MXZ 600 1999-01
MXZ Trail 600 2001, 2003-04
MXZ Trail (500SS) 2004-06
MXZ X 600 2001
Skandic WT LC 2001-04
Skandic SUV 2003-04
Sport 2002
Summit 600 1999-01
2
76
x
65.8
597
Std.
0.50
1.00
SK1292
SK1303
SK1304
$315.01
(D10981)
$338.17
(D09202)
2411M07600
2411M07650
2411M07700
$115.84
(D0596)
$127.42
(D5467)
2922KA
3012KA
3032KA
$14.98
(D998)
S631
$13.60
(D618)
CW20
$2.00
(D021)
W5717
$83.33
(D0005)
WB1124
$32.71
(D3691)
B1031
$15.95
(D759)
2
76
x
68
617
Std.
0.50
1.00
1.50
2.00
SK1231
SK1232
SK1233
SK1234
SK1235
$272.97
(D87361)
$295.69
(D14771)
2376M07600
2376M07650
2376M07700
2376M07750
2376M07800
$113.63
(D8186)
$124.99
(D9947)
2992LT
3012LT
3032LT
3051LT
3071LT
$30.95
(D7581)
S477
$13.60
(D618)
CW18
$2.00
(D021)
W5248
$45.71
(D2472)
WB1126
$35.25
(D5112)
B1003
$14.95
(D798)
• Pro-Lite
• Cast Iron Bore
643 Engine Type
Formula Z 1994
Mach I Rave Valve LC 1991-92
• Pro-Lite
• Cast Iron Bore
28
6031FA
$107.38
(D3446)
29
Ski-Doo
Model
670 Engine Type
Formula Deluxe 670 1999
Formula Mach I 1993-95
Formula SS 1994-95
Formula Z 670 1998-99
Grand Touring SE 1994-95
Mach I 1996
MXZ 670 1997-98
Summit 670 1995-97
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
78
x
70
Displ.
(cc)
669
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
0.50
1.00
SK1236
SK1237
SK1238
$298.73
(D42971)
$323.73
(D42491)
2379M07800
2379M07850
2379M07900
$124.99
(D9947)
$137.49
(D0528)
3071LK
3091LK
3110LK
$36.95
(D7122)
S631
$13.60
(D618)
CW20
$2.00
(D021)
W5338
$48.75
(D5292)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
B5026
B5017
B5017
B5017
Formula SS Formula SS Formula SS Formula SS
Mach 1
Summit
Summit
Summit
B5017
B5017
B5017
Advanced
Sleeve
LA Sleeve
6031FA
$107.38
(D3446)
Summit
• Pro-Lite
• Cast Iron Bore
670 Engine Type
Formula Deluxe 670 1999
Formula SS 1994-95
Formula Z 670 1998-99
Mach I 1996
MXZ 670 1997-99
Summit 670 1995-97
2
78
x
70
739
4.00
SK1310
$345.69
(D14702)
2432M08200
$149.99
(D9998)
3228KD
$29.95
(D7971)
S641
$13.60
(D618)
CW20
$2.00
(D021)
W5730
$45.71
(D2472)
B5026
Formula SS Formula SS Formula SS Formula SS
Mach 1
Summit
Summit
6031FB
$132.13
(D8297)
Summit
Summit
S
K
I
• Pro-Lite
• Cast Iron Bore
• Must bore engine cases
670 HO Engine Type
MXZ 670 HO 1999
Summit X 1998-99
D
O
O
2
78
x
70
669
Std..
0.50
1.00
SK1311
SK1312
SK1313
$298.73
(D42971)
$323.73
(D42491)
2433M07800
2433M07850
2433M07900
$124.99
(D9947)
$137.49
(D0528)
3071LK
3091LK
3110LK
$36.95
(D7122)
S631
$13.60
(D618)
CW20
$2.00
(D021)
W5338
$48.75
(D5292)
WB1125
$32.07
(D4291)
3
69.75
x
61
699
Std.
0.75
SK1246
SK1247
$386.21
(D27132)
2382M06975
2382M07050
$108.31
(D8904)
2746CD
2776CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5546
$61.28
(D7763)
WB1131
$36.18
(D1712)
2
78
x
73
700
Std.
0.50
1.00
SK1302
SK1355
SK1356
$323.80
(D82491)
2416M07800
2416M07850
2416M07900
$133.79
(D7208)
3071KA
3091KA
3110KA
$14.98
(D998)
S461
$13.60
(D618)
CW20
$2.00
(D021)
W5945
$56.22
(D3733)
B1031
$15.95
(D759)
3
69.5
x
68
774
Std.
0.50
1.00
1.50
2.00
SK1239
SK1240
SK1241
SK1199
SK1242
$410.39
(D32642)
2434M06950
2434M07000
2434M07050
2434M07100
2434M07200
$116.37
(D2896)
2736CD
2756CD
2776CD
2795CD
2835CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5339
$61.28
(D7763)
B1003
$14.95
(D798)
• Pro-Lite
• Cast Iron Bore
699 Engine Type
Formula III 700 1998-00
Mach I 1999-00
FL1225
$102.00
(D0216)
• Pro-Lite
• Nikasil Bore
693 Engine Type
Formula Deluxe GS
Formula Z 700 2000
Grand Touring GS 700 2001-02
Grand Touring Sport 2002-03
GSE 700 2000-01
Legend GT Sport 2004
Legend GT SE 2004
Legend SE 2003-04
Legend Sport 700 RER 2003-04
MXZ 700 2000-02
MXZ Adrenaline 700 2001, 2003
MXZ Trail 700 2001
MXZ Renegade 700 2002
MXZ X 700 2001
MXZ 700 RER 2002
Summit 700 2000
Summit High Mark 2000, 2003
Summit X 700 2001-03
Summit Sport 700 RER 2003
Summit Adrenaline RER 700 2003
• Pro-Lite
• Nikasil Bore
• Electra Coated
779 Engine Type
Formula Mach Z 1993-96
Mach ZLT 1996
• Pro-Lite
• Nikasil Bore
• Electra Coated
30
$445.28
(D71762)
$128.00
(D0867)
6059FA
$119.13
(D8417)
Fl1193
$110.50
(D0366)
31
Ski-Doo
Model
779 Engine Type
Mach ZLT 1996
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
3
69.5
x
68
3
3
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
889
5.00
SK1297
$414.92
(D59842)
2414M07450
$117.88
(D3707)
2933TD
$28.94
(D7371)
S459
$13.60
(D618)
CW18
$2.00
(D021)
W5339
$61.28
(D7763)
70.5
x
68
796
Std.
SK1249
$410.39
(D32642)
2434M07050
$116.37
(D2896)
2776CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
W5547
$61.28
(D7763)
70.5
x
68
796
Std.
2435M07050
$108.31
(D8946)
2776CD
$27.95
(D7761)
S511
$13.60
(D618)
CW18
$2.00
(D021)
3
70.5
x
68
889
4.00
SK1295
$414.92
(D59842)
2414M07450
$117.88
(D3707)
2933TD
$28.94
(D7371)
S459
$13.60
(D618)
2
82
X
75.7
800
Std.
0.50
1.00
SK1319
SK1346
SK1347
$346.40
(D48702)
2430M08200
2430M08250
2430M08300
$141.61
(D7948)
3228KD
3248KD
3268KD
$29.95
(D7971)
2
88
x
82
997
Std.
SK1343
2446M08800
$162.26
(D5379)
3464KD
$29.95
(D7971)
Displ.
(cc)
Bottom
End
Gasket Kit
w / Seals
Top End
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Advanced
Sleeve
B1003
$14.95
(D798)
6059FB
$132.13
(D8297)
WB1125
$32.07
(D4291)
B1003
$14.95
(D798)
6060FA
$107.38
(D3446)
W5547
$61.28
(D7763)
WB1125
$32.07
(D4291)
B1003
$14.95
(D798)
6060FA
$107.38
(D3446)
CW18
$2.00
(D021)
W5547
$61.28
(D7763)
WB1125
$32.07
(D4291)
B1003
$14.95
(D798)
6060FB
$132.13
(D8297)
S650
$13.60
(D618)
CW20
$2.00
(D021)
W5940
$63.18
(D1973)
WB1134
$35.44
(D2312)
S678
$12.95
(D777)
CW24
$2.00
(D021)
LA Sleeve
• Pro-Lite
• Nikasil Bore
• Cylinder Sleeving Required
809 Engine Type - CD Ring Version
Mach Z 1999-01
Mach ZLT 1997-98
Mach Z Tech Plus 2001-03
Mach Z Sport 2002
• Rave Valve
• Liquid Cooled
• Pro-Lite
• Nikasil Bore
• Electra Coated
809 Engine Type - L-Ring Version
Mach Z 1999-01
Mach ZLT 1997-98
Mach Z Sport 2002
S
K
I
D
O
O
• Rave Valve
• Liquid Cooled
• Pro-Lite
• Nikasil Bore
809 Engine Type
MachZ 1999-01
Mach ZLT 1997-98
Mach Z Sport 2002
• Rave Valve
• Pro-Lite
• Nikasil Bore
793 EngineType
Grand Touring SE 800 2002-03
GSX Limited 2004-06
GTX Limited 2006
Legend GT SE 2004
Legend SE 2002-04
MXZ 800 2001
MXZ X 800 2001, 2003-06
MXZ Renegade 2003-06
MXZ Renegade X 2005-06
MXZ REV, RER 2003
MXZ X 800 2001, 2003-06
MZX Adrenaline 800 2001, 2003-06
Summit-Adrenaline 2003-04
Summit Adrenaline 144 2005-06
Summit Series 2001-05
Summit High Mark Series 2002-04
Summit Sport 2004
Summit X Series 2001-06
• Pro-Lite
• Nikasil Bore
• Electra Coated
Mach Z Adrenalin 2005-06
Summit High Mark Series 2005-06
32
33
Yamaha
Model
Exciter 440 1975-81
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
68
x
59.6
433
2
66
x
64
437
68.5
x
59.6
439
72
x
59.6
485
• Cast Iron Bore
SS440 1980-85
• Cast Iron Bore
SRX440, SSR440 1978-80 L/C
(Will not fit 1981 model)
2
Displ.
(cc)
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
2
2
72
x
59.6
485
• Fan Cooled
• Pro-Lite
• Cast Iron Bore
Phazer Series 2007
Venture Lite 2007
ALL NEW
SX 500 R 2000-01
Venture 500 1999-01
V-Max 500 Series 1994-01
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Std.
0.50
1.00
1.50
2284M06800
2284M06850
2284M06900
2284M06950
$87.33
(D0425)
$96.06
(D4675)
2677CS
2697CS
2717CS
2736CS
$13.98
(D938)
S511
$13.60
(D618)
CW18
$2.00
(D021)
Std.
0.50
1.00
1.50
2309M06600
2309M06650
2309M06700
2309M06750
$91.70
(D2055)
$100.87
(D2506)
2598CD
2618CD
2638CD
2658CD
$27.95
(D7761)
S477
$13.60
(D618)
CW18
$2.00
(D021)
Std.
0.50
1.00
2282M06850
2282M06900
2282M06950
$87.33
(D0425)
$96.06
(D4675)
2697CSM
2717CS
2736CS
$13.98
(D938)
S423
$13.60
(D618)
CW20
$2.00
(D021)
Std.
0.25
0.50
1.00
1.50
2310M07200
2310M07225
2310M07250
2310M07300
2310M07350
$101.08
(D5606)
2835CD
2844CD
2854CD
2874CD
2894CD
$27.95
(D7761)
S257
$13.60
(D618)
CW18
$2.00
(D021)
2835CD
2844CD
2854CD
2874CD
2894CD
$27.95
(D7761)
S257
$13.60
(D618)
CW18
$2.00
(D021)
W5723
$64.85
(D1983)
WB1135
$10.79
(D746)
B1003
$14.95
(D798)
TBA
TBA
TBA
TBA
TBA
TBA
TBA
TBA
W5409
$56.74
(D5043)
WB1136
$16.32
(D979)
B1031
$15.95
(D759)
WB1137
$20.18
(D1121)
B1023
$14.95
(D798)
B1023
$14.95
(D798)
$111.19
(D2766)
• Fan Cooled
• Pro-Lite
• Cast Iron Bore
Phazer 500 Series 1999-01
Venture XL Touring 1999-00
Main
Bearing
Price
Per
Piston
• Chrome Bore
Mountain Lite 1997-99
Phazer Series 1984-98
Venture 1991-98
XL-V 1991-93
Bottom
End
Gasket Kit
w / Seals
Wiseco
Piston
Part No.
Std.
0.25
0.50
1.00
1.50
2310M07200
2310M07225
2310M07250
2310M07300
2310M07350
$101.08
(D5606)
$111.19
(D2766)
2
77
x
53.6
499
Std.
TBA
2
68
x
68
493
Std.
2356M06800
$96.05
(D3675)
2677CD
$27.95
(D7761)
S423
$13.60
(D618)
CW20
$2.00
(D021)
2
73
x
64
535
Std.
0.50
1.00
1.50
2304M07300
2304M07350
2304M07400
2304M07450
$105.90
(D4536)
$116.49
(D9896)
2874CDM
2894CD
2913CD
2933CD
$27.95
(D7761)
S512
$13.60
(D618)
CW20
$2.00
(D021)
2
73
x
64
535
Std.
0.25
0.50
1.00
1.50
2305M07300
2305M07325
2305M07350
2305M07400
2305M07450
$101.08
(D5606)
2874CD
2884CD
2894CD
2913CD
2933TD
CD: $27.95
(D7761)
TD: $28.94
(D7371)
S512
$13.60
(D618)
CW20
$2.00
(D021)
Top End
Gasket Kit
Top End
Bearing
Advanced
Sleeve
LA Sleeve
B1003
$14.95
(D798)
W5302
$34.03
(D2402)
B1003
$14.95
(D798)
B5031
B5031
B5031
SS440
1980-83
SS440
1980-83
SS440
1980-83
B5032
SRX (all),
SSR 1978
W5106
$34.03
(D2402)
WB1143
$18.29
(D7901)
B1003
$14.95
(D798)
TBA
B5032
B5032
B5032
Phazer
1988-98
Phazer
1988-98
Phazer
1988-98
Venture
Venture
Venture
B5032
B5032
B5032
Venture
1999-00
Venture
1999-00
Venture
1999-00
B5033
B5033
B5033
B5033
B5002
B5031
B5031
B5032
XL-V
VK540
VK540
XL-V
VK540
XL-V
B5033
V-Max 600
1994-96
B5033
V-Max 600
1994-96
6005FA
$105.56
(D4336)
6017FA
$105.56
(D4336)
6063FA
$105.56
(D4336)
Y
A
M
A
H
A
• Pro-Lite
• Nikasil Bore
V-Max 540 LC 1983-89
• Pro-Lite
• Chrome Bore
SRV 540 1980-91
VK540 1988-05
XL-V 1986-90
• Pro-Lite
• Cast Iron Bore
EX570 Exciter LC 1987-90
Exciter Deluxe 1989-90
Exciter II 1991-93
$111.19
(D2766)
2
73
x
68
569
Std.
0.50
1.00
1.50
2335M07300
2335M07350
2335M07400
2335M07450
$103.03
(D2816)
$113.33
(D0086)
2874CD
2894CD
2913CD
2933TD
CD: $27.95
(D7761)
TD: $28.94
(D7371)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5109
$47.03
(D2282)
WB1138
$16.18
(D179)
B1023
$14.95
(D798)
B5033
2
74.8
x
68
598
Std.
0.50
2388M07480
2388M07530
$105.04
(D3036)
2945TDW
2963TD
$28.94
(D7371)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5551
$56.71
(D3043)
WB1136
$16.32
(D979)
B1023
$14.95
(D798)
B5033
V-Max 600
1994-96
• Cast Iron Bore
• Pro-Lite
• Nikasil Bore
Mountain Max 600 1998-99
Venture 600 1998
W5108
$48.27
(D6982)
6006FA
$105.56
(D4336)
B5031
VK540
TBA
• Liquid Cooled
• Pro-Lite
• Nikasil Bore
34
35
Yamaha
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
SX600 R 2000-02
SX Venom Series 2004-06
Venture 600 1999-06
V Max 600 Series 1999-02
• Pro-Lite
• Nikasil Bore
• Electra Coated
3
65
x
59.6
593
SX 700 R 2000-01
Venture 700 1998-03
• Pro-Lite
• Nikasil Bore
3
70.5
x
59.6
Mountain 700 1998
SRX 700 1998-02
• Pro-Lite
• Nikasil Bore
• Electra Coated
3
SX Viper Series 2002-04
SX Viper Mountain 2003-06
Venture 700 2004
• Pro-Lite
• Nikasil bore
Price
Per
Kit
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
2440M06500
$112.90
(D4776)
6500KE
$16.95
(D7101)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W6205
$68.09
(D6804)
WB1139
$23.86
(D1341)
698
Std.
2385M07050
$105.04
(D3036)
2776CD
$27.95
(D7761)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5548
$68.09
(D6804)
WB1139
$23.86
(D1341)
B1039
$15.95
(D759)
69
x
62
696
706
716
Std.
0.50
1.00
2397M06900
2397M06950
2397M07000
$108.56
(D4156)
2717CD
2736CD
2756CD
$27.95
(D7761)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W5604
$55.61
(D6333)
WB1140
$26.36
(D1851)
B1039
$15.95
(D759)
FL1239
$95.20
(D2175)
3
69
x
62
696
Std.
0.50
1.00
2397M06900
2397M06950
2397M07000
$76.49
(D0954)
2717CD
2736CD
2756CD
$27.95
(D7761)
S423
$13.60
(D618)
CW20
$2.00
(D021)
W6097
$94.22
(D3565)
WB1140
$26.36
(D1851)
B1039
$15.95
(D759)
FL1239
$95.20
(D2175)
RX-1 Series 2003-05
RX-1 Mountain 2003-05
RX Warrior 2004-05
Apex Series 2006-07
Attack Series 2006-07
• 13:1 Compression
• Nikasil Bore
4
74
x
58
998
Std.
4707M07400
$137.37
(D2428)
2913XA
$29.95
(D7971)
S532
$13.60
(D618)
CW17
$2.00
(D021)
W6112
$76.49
(D0954)
Overbore to 1025cc
RX-1 Series 2003-05
RX Warrior 2004-05
Apex Series 2006-07
• Nikasil Bore
• Cylinder boring and replating required
4
74
x
58
1025
1.00
4743M07500
$143.61
(D7168)
2953XG
$27.95
(D7761)
S532
$13.60
(D618)
CW17
$2.00
(D021)
W6112
$76.49
(D0954)
RX-1 Series 2003-05
RX Warrior 2004-05
Apex Series 2006-07
• Turbo/supercharge applications
• Nikasil Bore
4
74
x
58
998
Std.
4808M07400
$124.88
(D3947)
2913XA
$29.95
(D7971)
S532
$13.60
(D618)
CW17
$2.00
(D021)
W6112
$76.49
(D0954)
Overbore to 1025cc
RX-1 Series 2003-05
RX Warrior 2004-05
Apex Series 2006-07
• 10:1 Compr. (Turbo/supercharge applications)
• Nikasil Bore
• Cylinder boring and replating required
4
74
x
58
1025
1.00
4808M07500
$124.88
(D3947)
2953XG
$27.95
(D7761)
S532
$13.60
(D618)
CW17
$2.00
(D021)
W6112
$76.49
(D0954)
Nytro/Nytro ER 2006
RS Rage 2005-06
RS Vector Series 2005-07
RS Venture Series 2005-07
RS Vector Mountain Series 2005-07
VK Pro 2007
12.5:1 Compression
• Plating required for overbore
3
79
x
66.2
973
Std.
4893M07900
3.00
4893M08200
$124.88
(D3947)
$137.37
(D2428)
3110XG
1049
S597
$13.60
(D618)
CW19
$2.00
(D021)
W6112
$76.49
(D0954)
Nytro/Nytro ER 2006
RS Rage 2005-06
RS Vector Series 2005-07
RS Venture Series 2005-07
RS Vector Mountain Series 2005-07
VK Pro 2007
9.5:1 Compression Turbo
• Plating required for overbore
3
79
x
66.2
973
Std.
4894M07900
1049
3.00
4894M08200
S622
$16.31
(D979)
CW19
$2.00
(D021)
W6112
$76.49
(D0954)
36
Wiseco
Kit Part
Number
Main
Bearing
Price
Per
Piston
Displ.
(cc)
Bore
Size
(mm)
Bottom
End
Gasket Kit
w / Seals
Wiseco
Piston
Part No.
Model
3228XG
$27.95
(D7761)
$151.11
(D7609)
$166.22
(D7399)
3110XG
3228XG
$27.95
(D7761)
Top End
Bearing
Advanced
Sleeve
LA Sleeve
Y
A
M
A
H
A
37
Kawasaki • John Deere • Moto Ski
Model
Kawasaki:
Drifter 440 1978-80 (Will not fit LTD440)
Intruder 440
Invader 440
No.
of
Cyl.
Std. Bore
x
Stroke
(mm)
2
68
x
60
Displ.
(cc)
436
John Deere:
TA440 Trail Fire 1978-79
Bore
Size
(mm)
Wiseco
Kit Part
Number
Price
Per
Kit
Bottom
End
Gasket Kit
w / Seals
Main
Bearing
Main
Bearing
Main
Bearing
Main
Bearing
L.H. PTO
L.H. Ctr.
R.H. Ctr.
R.H. Mag
Wiseco
Piston
Part No.
Price
Per
Piston
Repl
Ring Set
Part No.
Repl
Piston
Pin
Repl
Retainer
Clips
Top End
Gasket Kit
Std.
0.25
0.50
1.00
1.50
2.00
2084M06800
2084M06825
2084M06850
2084M06900
2084M06950
2084M07000
$99.37
(D2695)
2677CDM
2687CD
2697CD
2717CD
2736CD
2756CD
$27.95
(D7761)
S259
$13.60
(D618)
CW16
$2.00
(D021)
W5311
LC Models
$48.27
(D6982)
B1021
$14.95
(D798)
B5026
B5002
W5311
LC Models
$48.27
(D6982)
B1021
$14.95
(D798)
B5026
B5002
$109.31
(D8556)
Top End
Bearing
Advanced
Sleeve
LA Sleeve
• Chrome Bore
Kawasaki:
440 Drifter 1979-82 (Will not fit LTD440)
TA440B-202, TA440A, C
440 Intruder 1981
440 Invader 1981-82
2
68
x
60
436
Std.
2313M06800
$94.64
(D8765)
2677CDM
$27.95
(D7761)
S259
$13.60
(D618)
CW16
$2.00
(D021)
1
72
x
66
269
Std.
0.50
1.00
1.50
2373M07200
2373M07250
2373M07300
2373M07350
$110.58
(D5366)
$121.63
(D8927)
2835LK
2854LK
2874LK
2894LK
$36.95
(D7122)
S513
$13.60
(D618)
CW18
$2.00
(D021)
B1003
$14.95
(D798)
2
62
x
61
368
Std.
0.25
0.50
1.00
2308M06200
2308M06225
2308M06250
2308M06300
$91.69
(D1055)
2441CD
2451CD
2461CD
2480CD
$27.95
(D7761)
S477
$13.60
(D618)
CW18
$2.00
(D021)
B1003
$14.95
(D798)
John Deere:
TC440A, B-C202
Liquifire 1979-82
Sportfire 1979-82
Trailfire 1981-82 (Chrome Bore)
Moto Ski (Rotax Engine)
Mirage I 1980-82
• Pro-Lite
• Cast Iron Bore
Mirage II 1980-83
Mirage II E 1980-82
Mirage Special 1980-82
• Cast Iron Bore
Ultra Sonic 1980-82, 1984
2
67.5
x
61
436
Std.
0.50
2374M06750
2374M06800
$98.24
(D4985)
2658LT
2677LT
$30.95
(D7581)
S513
$13.60
(D618)
CW18
$2.00
(D021)
2
72
x
61
503
Std.
0.50
1.00
1.50
2373M07200
2373M07250
2373M07300
2373M07350
$110.58
(D5366)
$121.63
(D8927)
2835LK
2854LK
2874LK
2894LK
$36.95
(D7122)
S513
$13.60
(D618)
CW18
$2.00
(D021)
• Pro-Lite
• Cast Iron Bore
Future 500 & 500E 1980-82
Grand Prix Special 1979-81
Sonic 1982
$100.85
(D1506)
• Pro-Lite
• Cast Iron Bore
38
N/A
WB1123
1980-82
$35.36
(D1212)
B1003
$14.95
(D798)
WB1146
$11.61
(D696)
B1003
$14.95
(D798)
K
A
W
A
S
A
K
I
E
T
C
39
Apparel
* When ordering, please indicate part # - followed by size.
* When ordering, please indicate part # - followed by size.
White #W5986
Black #W5987
Script 100% Cotton Tee
(Logo front & back)
Available in adult M-XXL
White $14.95 (D279)
Black $15.95 (D7301)
#W5991
Black, Heavy Sweatshirt
logo front & back
Available in adult L-XXL
$29.95 (D7491)
Ash/Black #W6001
Black #W5996
#W5998
Black, embroidered Visor
One size fits all
$14.95 (D279)
Black/Black #W6002
Ash #W5997
Embroidered Beanie
One size fits all $14.95 (D279)
#W6000
Wool & Leather sleeve
Letterman’s Jacket
Embroidered front & back
$249.95 (D59912)
Black, Urban Jacket
logo front & back
Adult M-XXL
(Limited stock)
$69.95 (D7454)
Ash #W5992
Ash #W5989
Black #W5993
Black #W5990
Polo
Embroidered (Left chest)
$27.95 (D7181)
Long sleeve Tee
100% Cotton
Logo front, back & sleeves
$21.95 (D7241)
#W5999
Black, Nylon Jacket
w/Flannel Lining
logo front & back
Adult M-XXL
$39.95 (D7952)
Ash/Black #W5995
Black/Black #W5994
Ash/Black Sandwich Bill Cap
& Black Twill Cap
Embroidered
One size fits all
$14.95 (D279)
40
41
Decals & Banners, etc.
Part #
Description
Price
Size
Price
Crew Neck Sweatshirt
90% Cotton (Preshrunk)
Screened Front
M-XXL
$22.00 (D0591)
Hooded Sweatshirt
Screened Front
M-XXL
$30.00 (D0072)
Black Mock Turtle Neck Shirt
Embroidered on Neck
L-XXL
$24.95 (D0002)
W5957
White Mock Turtle Neck Shirt
Embroidered on Neck
L-XXL
$24.95 (D0002)
W6313
Black Cap w/flames
Embroidered
One Size
$14.95 (D279)
Red Ski Cap
100% Cotton
Embroidered Logo
One Size
$22.95 (D0071)
Black Ski Cap
100% Cotton
Embroidered Logo
One Size
$22.95 (D0071)
Apparel
W5703
W5702
W5956
W5958R
W5958B
W5956 (black)
Part #
Description
W5957 (white)
Price
Decals
A. D10
6 1/2”x21 1/2” Trailer Decal
$1.25
B. D11
2”x6 1/2” Decal
$0.25
C. D12
4 1/2”x10” Window Decal
$1.00
D. D14
2”x5” Wiseco Patch
$0.75
W5958R (red)
E. D17
2”x14 1/2” NASCAR Decal
$0.50
W5958B (black)
F. D18
1 1/2”x11 3/4” Fork Decal
$2.00
G. D19
9 1/2” Cycle Fender Decal
$1.00
H. D21
2 3/4”x6 1/2” Pro Tru Decal
$0.50
I. D22
Sheet of 2, 5 1/2” Decals
$1.00
J. D23
Sheet of 5, 2 1/2” High Temp Decals
$1.00
W5702
W6313
J.
Banners (not pictured)
W1044
8’x3’ Wiseco black and red on white
$7.00
W5497
12’x3’ Wiseco black and red on white
$15.00
Accessories
MXHB
Motocross and Off-Road Handbook
3rd Addition
$24.95
W6347
Stadium Cup 16oz
Black w/white Wiseco Performance
$1.95
W5703
I.
F.
A.
H.
Technical Notes
Cast Iron Sleeved Cylinders: To ensure proper ring seal, it is necessary to hone the cylinder with a rigid or brush hone. DO NOT install a
new piston without honing the cylinder to break the glaze. Finish hone with a 280 grit. Cross hatch is necessary to ensure proper ring
seal and adequate lubrication. If the cylinder is in good condition, simply honing the cylinder may be enough to restore the bore to an
acceptable condition. However in some cases, boring may be necessary to insure the cylinder bore is within the tolerances outlined in
the service manual.
G.
D.
C.
B.
Plated Cylinders: (Includes nickel ceramic coatings (Nikasil), chrome, Electrofusion, and boron composite.) If the plated cylinder is in good
condition, honing may not be necessary. If deglazing is necessary, DO NOT use a ball hone. Use a rigid or brush type diamond hone.
Plated cylinders cannot be bored oversize without replating or resleeving.
Any time a cylinder is bored or honed: All ports must be chamfered. The top of the cylinder should be deburred, and the bottom should be
generously chamfered for ease of piston and ring installation. When boring a cylinder with an exhaust bridge, the face of the bridge must
be relieved .002”-.004” to allow for bridge expansion. Without proper bridge clearance, engine damage could occur.
IMPORTANT: After honing, the cylinder must be washed with warm soapy water to remove all honing grit. Be sure to wash away any grit
that may have traveled into the transfer and exhaust ports during honing. The cylinder is NOT clean until you can wipe the cylinder wall
with a clean, oil dampened cloth and it does not pick up any honing grit. Lightly oil the cylinder bore to prevent oxidation and assist with
piston installation.
Exhaust Power Valves (2-Stroke engines): When boring cylinders with exhaust
power valves, the exhaust power valve must be inspected to ensure it does not
extend into the cylinder. The exhaust power valve must have approximately .015”
clearance from the cylinder bore. Without proper clearance, the exhaust power
valve could contact the piston and engine damage could occur. If machining the
exhaust power valve is necessary, remove metal only in the area that extends
Remove this material
into the cylinder bore. (See illustration)
E.
42
43
Warranty & Return Procedures
Wiseco Return Procedures
Wiseco
Product Line
Harley-Davidson®
PowerSports
Snowmobile
Motorcycle • ATV • PWC
Upon inspection of product, Wiseco offers a 30-day return policy.
Product is to be returned through the point of purchase.
• Contact a Wiseco Sales Representative, in the US (800-321-1364), in Canada (888-494-7326), to obtain an RMA Number. No
returns will be accepted without an RMA Number. All returns must be shipped with postage pre-paid.
- For US Returns: Wiseco Piston
Attn: Return
7201 Industrial Park Blvd
Mentor, OH 44060
- Canada Returns:
Wiseco Canada
Attn: Return
948 Keyes Drive
Woodstock, ONT Canada N4V 1C2
• Return the product to Wiseco with the following information included:
- Copy of Packing Slip
- Name, address, phone number, email address, and RMA Number (written on the outside of the box, too)
• Credit will be refunded to the same method of payment
Wiseco Evaluation Procedures
Karting & Jr. Dragster
Outboard Marine
Customer must supply Wiseco product and all components for evaluation.
International returns must be through the point of purchase.
• Contact a Wiseco Sales Representative, in the US (800-321-1364), in Canada (888-494-7326), to obtain an RMA Number. No
returns will be accepted without an RMA Number. All returns must be shipped with postage pre-paid.
- For Evaluations: Wiseco Piston
Attn: Evaluation
7201 Industrial Park Blvd
Mentor, OH 44060
• Return the product to Wiseco with the following information included:
- Copy of Packing Slip
- Name, address, phone number, email address, and RMA Number (written on the outside of the box, too)
- Description of the problem
• Wiseco will conduct an evaluation of each item and inform the customer of the results.
Wiseco Piston Company, Inc., Limited Piston Warranty
WISECO warrants this product will be free from defects in material and workmanship for thirty (30) days following date of original purchase. If the product is
found by WISECO to be defective, such products will, at WISECO’S option, be replaced or repaired at cost to WISECO. All products alleged by Purchaser to be
defective must be returned to WISECO, postage prepaid, within thirty (30) days warranty period.
This limited warranty does not cover labor or other costs or expenses incidental to the repair and/or replacement of products or parts.
This limited warranty does not apply to any product which has been used in a hi-performance application, or racing, or is subject to misuse, mishandling, misapplication, neglect (including but not limited to improper maintenance), accident, improper installation, modification (including but not limited to use of unauthorized
parts or attachments), or adjustment or repair performed by anyone other than WISECO.
The parties hereto expressly agree that the purchaser’s sole and exclusive remedy against WISECO shall be for the repair or replacement of the defective
product as provided in this limited warranty. This exclusive remedy shall not be deemed to have failed of its essential purpose so long as WISECO is willing and
able to repair or replace defective goods.
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE NOT EXPRESSLY SET FORTH HEREIN. ANY PRODUCT WHICH MAY BE SOLD BY WISECO BUT WHICH IS NOT MANUFACTURED BY WISECO IS NOT WARRANTED BY WISECO, BUT IS SOLD ONLY WITH THE WARRANTIES, IF ANY, OF THE MANUFACTURERS THEREOF.
WISECO’S liability (whether under the theories of breach of contract or warranty, negligence or strict liability) for its products shall be limited to repairing or
replacing parts found by WISECO to be defective, or at WISECO’S option, to refund the purchase price of such product. In no event shall WISECO be liable for
incidental or consequential damages arising out of or in connection with the product. Consequential damages shall include, without limitation, loss of use, income
or profit, or losses sustained as the result of injury (including death) to any person, or loss of or damage to property.
Any claim by purchaser regarding this product shall be deemed waived by the purchaser unless submitted in writing to WISECO within the earlier of (i) fifteen
(15) days following the date Purchaser discovered, or by reasonable inspection should have discovered, any claimed breach of this limited warranty, or (ii) thirty
(30) days following the date of original purchase. Any cause of action for breach of this limited warranty shall be brought within six months from the date the alleged breach was discovered or should have been discovered, whichever occurs first.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
44
Pro Tru/Automotive
Sport Compact/Auto
Automotive

Wiseco - 2007 Entire Snowmobile Catalog

Transcription

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