FireRock B-VENT FIREPLACE DO NOT BUILD A WOOD FIRE

Transcription

PFS Report No.: 08-155
Page 1 of 56
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FireRock B-VENT FIREPLACE
Fire Rock Products, LLC Birmingham, AL
INSTALLATION, OPERATION, MAINTENANCE and
OWNER’S MANUAL
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FireRock MODELS 14030; 14036; 14042; 14048
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This Listed Top Vented Gas Log Enclosure is designed for use with
Decorative Natural Gas or Propane (LP) Gas Appliances, only.
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DO NOT BUILD A WOOD FIRE
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The flue damper must be in the full open
position when burning the gas logs.
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Massachusetts state code requires the vent
damper to be welded open or removed.
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9/05.+N/I3;1+3;+58O:861+8*+,-.+N828*8,H+34+,-81+3;+
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WHAT TO DO IF YOU SMELL GAS:
NOT FOR USE WITH SOLID FUEL.
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!
.
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the
fire department.
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This appliance complies with National Safety and is
tested and listed to ANSI Z21.50 - 2003 as vented gas
fireplaces.
Installation and service must be performed by a locally certified gas service agent, licensed plumber or
the gas supplier.
Installation must conform to local codes. Check local
codes prior to installation.
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Page 2 of 56
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Models FR-14030, FR 14036, FR 14042, and FR 14048 are tested
and listed by PFS Corporation, Cottage Grove, WI, USA, Report No.
08-155. The 14000 Series models are top-vented, gas only fireplaces
that are listed for use only with the FIRE-LOG Gas Log appliance as
manufactured by Heatmaster, Inc. These gas appliances come with a
gas control valve that includes an automatic shut-off switch. The gas
valve has a standing pilot light assembly which is available as either
a standard safety pilot or a millivolt remote control pilot assembly.
The exhaust flue gases are to be vented through the top of the unit
with B-Vent piping. A ten inch (10”) diameter, double wall BVenting system and a listed vent cap are not supplied but are required
for proper operation of all FireRock 14000 Series fireplaces. See
venting instructions on pages 19 - 21.
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WARNING: This gas appliance must not be connected to a chimney
flue servicing a solid fuel burning appliance.
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Intended Use Statement:
The 14000 Series is intended to burn propane (LP) gas or natural gas,
only. This appliance is not intended to be used as a primary source of
heat. The 14000 Series and its approved components are safe when
installed according to this installation manual and when operated as
recommended by the manufacturer. Unless you use Fire Rock
Products, L.L.C. approved components tested for this appliance you
may cause a fire hazard or serious injury.
!
Before you begin the installation of this appliance read these
instructions completely.
Fire Rock Products, L.L.C. disclaims any responsibility for the
following actions:
1. Modification of the appliance or any of its components.
2. Use of any component part not approved by Fire Rock
Products, L.L.C. in combination with this appliance.
3. Installation or operation in a manner other than instructed
in this manual.
4. Burning of anything other than the listed gas log unit and
the type of gas approved for use in this gas appliance.
Note(s): The most important areas of concern with the installation of
the top venting 14000 Series are clearance to combustible materials,
proper assembly of component parts, load carrying capacity of
underlying floor system, height of chimney system, hearth extensions
and the techniques employed in applying finishing materials to the
wall surrounding the 14000 Series fireplace. Each of these topics will
be covered in detail throughout this manual. Special attention must
be given to each topic as the installation progresses.
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! WARNING: This product contains or generates chemicals
known to the state of California to cause cancer or birth
! defects or other reproductive harm.
! Important: Read this owner’s manual carefully and completely before trying to assemble, operate or service this
! fireplace. Improper use of this fireplace can cause serious
injury or death from fire, burns, explosions and carbon mon! oxide poisoning.
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CAUTION: Carbon monoxide poisoning may lead to death!
This fireplace is a vented product and will not produce any
gas leakage into your home if properly installed by a qualified service person. If this unit is not properly installed by a
qualified service person, gas leakage can occur.
Propane (LP) gas and natural gas are both colorless and
odorless gases. An odor-making agent is added to each of
these gases to help you detect a gas leak. However, the odor
added to these gases can fade and gas may be present even
though no odor exists.
! Carbon Monoxide Poisoning: Early signs of carbon monox!
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ide poisoning resemble flu symptoms, including headaches,
dizziness or nausea. If you have these signs the fireplace may
not have been installed properly. Get fresh air at once! Have
fireplace inspected and serviced by a qualified service person
or your gas supplier. Some people are more affected by
carbon monoxide than others. These include pregnant
women, people with heart or lung diseases or anemia, people
at high altitude or under the influence of alcohol. Fire Rock
Products, L.L.C. strongly recommends the use of a carbon
monoxide detector/alarm device wherever gas fired appliances are in use.
All parties either involved in or associated with the installation, service and use of this fireplace must read this entire
manual. Keep this manual for reference and as a guide book
to safe operation of this fireplace.
Warning: This unit is not for use with solid fuel.
1. Always check local building codes governing fireplaces
! and fireplace installations. The 14000 Series installation
must comply with all local, regional, state and national codes
! and regulations.
2. The B-Vent chimney system is for top venting only and
! must vent vertically through the roof of the building.
3. The 14000 Series unit is listed for use with the FIRE-LOG
! decorative gas log appliance only, as manufactured by
Heatmaster, Inc.
4. This appliance is only for use with the type of gas indi!
cated on the rating plate. This appliance is not convertible for
use with other gases.!
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5. For propane (LP) use do not place propane supply
tank(s) inside any structure. Locate propane supply tank(s)
outdoors. To prevent performance problems, do not use
propane fuel tank of less than 100 lbs. capacity.
6. Do not install the 14000 Series fireplace in a mobile
home or recreational vehicle.
Note(s):
1. Never install where curtains, furniture or other flammable objects are less than forty-eight inches (48”) from
the front of the fireplace opening.
7. Do not install the 14000 Series fireplace in high traffic
areas or in windy or drafty areas.
8. This fireplace reaches high temperature. Keep children
and adults away from hot surfaces to avoid burns or
clothing ignition. Fireplace will remain hot for a time after
shutdown. Allow surfaces to cool before touching.
9. Turn the FIRE-LOG gas logs off and allow to cool
before servicing. Always shut off any electricity and gas to
the 14000 Series while working on it. Only a qualified
service person should install, service or repair this fireplace.
Have fireplace inspected annually by a qualified service
person.
10. It is imperative that the unit’s control areas, burners and
circulation air passages be kept clean. More frequent
cleaning may be needed due to excessive lint and dust from
carpeting, bedding material, pet hair, etc. Turn off gas valve
and pilot light before cleaning fireplace.
11. Venting system should be inspected annually by a
qualified service person. If needed have venting system
cleaned or repaired.
12. Keep all combustible material, gasoline and other
flammable liquids at a safe distance from the fireplace. Do
not use the fireplace where these items are used or stored.
Decorations, clothing and other such combustible items
should not be placed on the fireplace.
13. Do not use the 14000 Series to cook food or burn paper
or other objects.
14. Do not use any solid fuels - wood, coal, paper, cardboard, etc. - in this fireplace. Use only the gas type listed on
the fireplace’s gas log label.
15. Do not in any way obstruct the flow of combustion and
ventilation air. Provide adequate clearances around air
openings into the combustion chamber as well as adequate
accessibility clearances for servicing and proper operation.
16. If the fireplace is installed directly on carpeting, vinyl
tile or any combustible material other than wood flooring or
wood sub-flooring, the appliance shall be installed on a
metal sheet, cementitous board or wood panel extending the
full width and depth of the unit.!
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17. Wherever insulation is used, the fireplace must not be
placed directly against it. Keep all insulation and vapor
barriers a minimum of three inches (3”) away from all
14000 Series fireplaces and B-Vent chimney components.
18. Insulation or vapor barriers, if used, must first be covered with gypsum board, plywood, particle board or other
sheathing material to assure that insulation and vapor
barriers remain in place. Do not pack or fill required air
spaces with insulation or other material. No material is
allowed in these spaces.
19. Never install a 14000 Series component, chimney
component or accessory that has visible or suspected
physical damage as a result of handling or transportation.
These items should be inspected by a qualified
representative to ensure safe condition. When in doubt,
consult your local supplier.
20. Do not alter or modify B-Vent metal flue or flue
components under any circumstances. Modification or
alteration of the chimney components may void
manufacturer's warranty, listings and approvals.
21. Do not use a fireplace blower insert, heat exchanger or
any other product not specified by the manufacturer
herein for use with this fireplace.
22. Do not use the 14000 Series appliance if any part has
been under water. Immediately call a qualified service
technician to inspect the appliance and to replace any part
of the control system and any gas control which has been
under water.
23. The 14000 Series fireplace is not intended to heat an
entire home or to be used as a heat source.
24. Negative pressures may result in poor flame
appearance, soot build-up, damage to property and
possible severe personal injury. To ensure that an
adequate supply of combustion air is accessible verify
with local HVAC engineer.
25. Children and adults should be alerted to the
hazards of high surface temperature and should
stay away from this appliance to avoid burns or
clothing ignition.
26. Young children should be carefully
supervised when they are in the same room as the
appliance.
27. Clothing or flammable material should not be
placed on or near the appliance.
28. Installation and repair should be done by a qualified
service person. The appliance should be inspected at least
annually by a professional service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that
control compartments, burners and circulating air
passageways of the appliance be kept clean.!
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In addition to the Fire Rock modular masonry firebox and smoke chamber assembly components the Fire Rock 14000
Series requires particular components necessary to complete
! the installation and meet the ANSI Z-21.60 listing
requirements. The pallet of special B-Vent Installation components includes the following:!
@D!
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Important: “Combustibles” are defined as “normal construction materials” and considered to be: wood framing
materials, particle board, mill board, plywood paneling, plywood subflooring and wood flooring.
The FR 14000 Series fireplaces are listed for installation with “clearance to combustibles” (shown at Figure 1, below)
as follows:
A: Zero inch (0”) clearance to the combustible floor;
B: One inch (1”) clearance at the FireRock firebox and smoke chamber sides and front ;
C: One inch (1”) clearance at the FireRock firebox and smoke chamber back wall ;
D: One inch (1”) minimum air space to combustibles at all B-Vent double wall chimney components’ outer layer.
CAUTION: Maintain three inches (3”) clearance to insulation and vapor barriers from all firebox, smoke dome and BVent flue components’ outer layer.
Note(s):
1. The FR 14000 is designed, tested and approved for installation directly on a combustible floor system per the
installation specifications given in this manual.
2. All FR 14000 installations will result in the minimum finished fire brick floor of the firebox being at least four and
one half inches (4-1/2”) above the combustible floor system. The FR 14000 is not to be recessed into the combustible
floor system.
3. The combustible floor in front of the fireplace must be covered with a noncombustible hearth extension material set
tight against the fireplace front and extending at least twenty inches (20”) out from the finished front of the fireplace
and at least twelve inches (12”) beyond the finished sides of the fireplace opening (See page 28).
WARNING: Combustible objects placed in front of the fireplace must be kept to a minimum of forty eight inches
(48”) clearance to the fireplace opening.
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Important: Floor framing for a FR 14000 installation will
need to be designed and built to accept substantial dead loads
spread over a relative small floor area. The following weights
and sizes can be used to calculate loading. It is the contractor’s
responsibility to provide adequate floor system load capacity.
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FR 14000 Series Weights and Load Calculations:
Total dead load amounts include (but are not necessarily limited to) the following items and their corresponding weight
estimates as listed below:
1. FireRock unit model weights:
a. FR 14030
b. FR 14036
c. FR 14042
d. FR 14048
30”
36”
42”
48”
1900 lb
2100 lb
2300 lb
2700 lb
2. Approximate weight of log set: 100 lb.
3. Fire brick and mortar: 350 lb.
4. Facing material: per general contractor
5. B-Vent metal flue: per manufacturer
The floor area for each model is as follows:
MODEL
FR 14030
FR 14036
FR 14042
FR 14048
WIDTH
38”
44”
50”
56”
DEPTH
28.5”
28.5”
28.5”
28.5”
AREA
7.52 ft2
8.70 ft2
9.90 ft2
11.08 ft2
Note(s):
1.
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Fire Rock Products, LLC is not responsible for
structural floor support details for this fireplace
system. Unless otherwise noted all floor framing
drawings in this manual are merely illustrations to
indicate the presence of an underlying floor system.
AC Consult your local structural engineer for proper floor
system design, sizing and specifications.!
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Note(s):
1.
2.
3.
“Raised hearth” requires additional rough
opening height at “B” equal to the height of
the raised hearth detail.
Rough framing dimension for depth “C”
allows for one inch (1”) clearance at the
back of the FR 14000 Series.
Keep all insulation and vapor barriers three
inches (3”) away from all firebox surfaces.!
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The following chart of plan dimensions is intended to aid in
the positioning of an FR 14000 in a corner condition.!
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Firebox Assembly
The Fire Rock 14000 Series is designed
to sit directly on a combustible surface.
You must be sure the floor system is
designed to carry the load represented by
the firebox, mortar, and firebrick.
Set your baseplate being sure to align it
square to the room, properly centered and
level. In the event a raised hearth is
called for you may use dimensional
lumber to build an appropriate riser.
Side and Back wall components are next.
Place a bead of Fire Rock Adhesive
Mortar at least one (1) inch thick where
each surface of each component will lie
or butt up against another component.
After placing each component the
resulting joint should be 1/16th to 1/8th of
an inch thick.
Place the blocks as shown in the
illustrations on this page, starting with a
side block and then positioning the back
blocks. Use a level to be sure the firebox
is being erected plumb and level.
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Continue stacking side blocks and back
wall components as shown. Be aware that
the third and fourth back wall blocks have
an angle feature that must match up to
form a continuous angle as shown in the
illustration.
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1) Install the angle steel Safety Shut –
Off Switch assembly across the top
of the opening angle DOWN and
the Safety Switch TOWARD the
INSIDE of the firebox..
2) Drill a !” hole for the High Temp
wiring harness
3) Drill a 1” hole for gas pipe feed.
The holes referenced at “2” and “3” may
be on the same side or opposite sides of
the firebox.
Line the firebox with firebrick. Leaving
the drilled holes exposed.
Find two Burner Pan Anchor Bolts and
embed them into the mortar bed under the
fire brick lining, (see X's)
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Smoke Chamber Assembly
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The first course of smoke chamber is four
components including the radius lentil.
After setting these four components you
will see an indentation that can receive a
cast iron, poker operated damper. If you
are installing a damper, place it here as
follows:
@ABPB!
@ABPU!
@ABAO!
@ABAY!
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OAK!L'&3.1!
PBK!L'&3.1!
PUK!L'&3.1!
AOK!L'&3.1!
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Damper is optional.
At this level the Draft Diverter is mortared
between the 1st and 2nd Smoke Chamber
course in a way that positions the vvented portion directly in line with the
chimney.
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Thread the High Temp Wiring Harness
through the first drilled hole in the side of
the firebox pass it up along the side of the
firebox and across the top of the radius
lentil. It is acceptable to embed the wire
in the mortar that seals the next
component.
Stack the remaining smoke chamber
components as illustrated.
Gas Line Installation
A certified gas plumber must run a gas
line through the second drilled hole in the
side of the firebox for the purposes of
supplying natural gas (propane is
acceptable) to the gas log appliance.
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Chimney Assembly
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10” B-Vent
NOT
INCLUDED
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The Fire Rock fireplace kit includes a
chimney base which must be discarded and
replaced with the chimney base from the
Fire Rock 14000 Series pallet (item #1,
NEW Chimney Base).
Item #3 Gas
Vent Draft
Hood
Connector)(
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Item #2,
Chimney Safety
Flap!
Item #1
NEW Chimney
Base
The next step involves two (2) parts from
the 14000 Series pallet (Item #2, Chimney
Safety Flap and Item #3 Gas Vent Draft
Hood Connector) Place the Chimney
safety flap into the recess on the top of the
NEW Chimney Base, hold the flap open
and insert the Draft Hood Connector into
the hole. Secure with 3 concrete screws.
At this point please follow the instructions
provided by the specific B-vent chimney
you have chosen.
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Fire Rock Products, LLC recommends the use of Simpson Dura-Vent Model DVR
(Round) Type-B Gas Vent. It is not necessary to use this product to comply with this
instruction manual or to comply with the ANSI Z21.60-2007 standard. It is necessary to
use a listed (Standard, ANSI Z223.1) Type B gas vent.
Included on the next pages is the Installation Manual for the Simpson Model DVR
chimney. While there are references to different sizes of chimney or applications outside
of the Fire Rock 14000 Series it must be noted that ONLY 10” ID Type-B gas vent used
as described in this manual is approved for the purposes of installing a Fire Rock 14000
Series fireplace.
The installation manual must be followed exactly, whether Simpson Dura Vent Type B
gas vent is used or another manufacturer’s Type B gas vent is used.
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L.23;/,8N.+=/1+P3J+'II58/*2.+!*1,/55/,83*+
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Installation and service of the decorative gas log appliance must be performed by a locally
certified gas service agent, licensed plumber, or the gas supplier.
Fire Rock Products, LLC includes a decorative Gas Log Appliance from Heatmaster with
your 14000 Series fireplace. Please be sure to install the proper size log and burner set with
each firebox. Use the following chart for determination:
14030
14036
14042
14048
Burner No.
SBS-IPI-18NG/LP
SBS-IPI-24NG/LP
SBS-IPI-24NG/LP
SBS-IPI-30NG/LP
Burner Size
18”
24”
24”
30”
Log No.
WB-18
WB-24
WB-24
WB-30
Log Size
18”
24”
24”
30”
Included on the next pages is the Installation Manual for the Heatmaster Western Blaze
Decorative Gas Log Appliance. While there may be references that do not apply to this
installation, based on the chart above, the installation instructions must be followed exactly.
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FireRock B-VENT FIREPLACE DO NOT BUILD A WOOD FIRE

Transcription

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