1190RS CHASSIS PARTS LIST 2013

1190RS
CHASSIS
PARTS
LIST
2013
Version 6-10-2013
11
39 - 41 FT-LBS
(52.9 - 55.6 Nm)
8
10
INSERT THIS BEARING AFTER INSERTING
BRAKE ROTOR SIDE BEARING. SEAT THE ID
RACE AGAINST THE SPACER TUBE, # 14
HEAT THE WHEEL AND COOL THE BEARING
AS NOTED
6
12
NOTE: BALANCE THE WHEEL ASSEMBLY TO
'0.0' ON BALANCER. DO NOT USE MORE
THAN 1oz ON EITHER SIDE, 2.5oz TOTAL
PER WHEEL (MAX)
5
1
20 - 22 FT-LBS
(27.1 - 29.8 Nm)
2X
14
5
13
40 - 44 IN-LBS
(4.5 - 4.9 Nm)
15
6
INSERT THIS BEARING FIRST
SEAT BEARING AGAINST WHEEL FLANGE
AT THE BOTTOM OF WHEEL BORE HEAT
WHEEL TO 160 - 180 F AND
COOL BEARING TO 10 - 20 F PRIOR
TO INSTALLATION
9
7
16
3
4
16 - 18 FT-LBS
(21.6 - 24.4 Nm)
6X
2
16
H0506.1B6
DRIVE BUSHING, FRONT ROTOR
6
15
H0201.1B6
ROTOR, FRONT BRAKE, 5MM, FINNED, GROOVED
1
14
G0325.1B6
SPACER, FRONT WHEEL
1
13
G0313.1B6
STEM, VALVE, W/CAP
1
12
G0312.1B6
WHEEL BALANCING WEIGHT, IRON, .25 OZ
1
11
G0150.1AY
TIRE, FRONT, DIABLO SUPERCORSA SP
1
10
G0120.1AY
AXLE, FRONT
1
9
G0112.1B6
FRONT WHEEL SPACER, RIGHT
1
8
G0110.1B6
FRONT WHEEL MACHINED
1
7
EB0004.1B6
BUSHING, TOP HAT, FRONT ROTOR
6
6
EA0002.1B6
DUST SEAL, WHEEL BEARING, 62X30X4
2
5
E0005.1B6
DEEP GROOVE BALL BEARING
2
4
CK0037.1B6
SPRING, FRONT ROTOR, BELLEVILLE, BB20-746040
6
3
CB0051.1B6
WASHER, FRONT ROTOR, INSIDE
6
2
CA0014.1B6
BOLT, FRONT ROTOR
6
NO ITEM # 1
1
Item
1
Part Number
Description
Qty
15
140 - 160 FT-LBS
(189.8 - 216.9 Nm)
10
16
13
2
3
5
26 - 28 FT-LBS
(35.2 37.9 Nm)
6X
APPLY ANTI SEIZE TO THE INSIDE
OF THE WHEEL BEARING RACE
7
11
INSERT THESE BEARINGS AFTER INSERTING
BRAKE ROTOR SIDE BEARING. SEAT THE
ID RACE AGAINST THE SPACER TUBE, # 8
HEAT THE WHEEL AN COOL THE BEARINGS
AS NOTED
8
NOTE: BALANCE THE WHEEL ASSEMBLY TO
'0.0' ON BALANCER. SO NOT USE MORE THAN
1.5oz ON EITHER SIDE, 3oz TOTAL PER WHEEL (MAX)
5
APPLY ANTI SEIZE TO THE INSIDE
OF THE WHEEL BEARING RACE
17
9
40 - 44 IN-LBS
(4.5 - 4.9 Nm)
14
INSERT THIS BEARING FIRST
SEAT BEARING AGAINST THE WHEEL FLANGE
AT THE BOTTOM OF WHEEL BORE
HEAT THE WHEEL TO 160 - 180 F AND
COOL THE BEARING TO 10 - 20 F
PIROR TO INSTALLATION
4
12
1
16 - 18 FT-LBS
(21.6 - 24.4 Nm)
(3X)
APPLY NICKLE BASED
ANTI SEIZE TO THREADS
17
H0150.1B6
ROTOR, REAR
1
16
G0400.1B6
DRIVE SPROCKET, 41T
1
15
G0350.1AY
TIRE, REAR, DIABLO SUPERCORSA SP
1
14
G0329.1B6
REAR WHEEL BEARING SPACER, OUTER RIGHT
1
13
G0328.1B6
REAR WHEEL BEARING SPACER, OUTER LEFT
1
12
G0327.1AY
AXLE NUT, REAR
1
11
G0323.1B6
SPACER, REAR WHEEL
1
10
G0321.1AY
AXLE, REAR
1
9
G0313.1B6
STEM, VALVE, W/CAP
1
8
G0312.1B6
WHEEL BALANCING WEIGHT, IRON, .25 OZ
1
7
G0309.1B6
WHEEL, REAR, 17"X6" MACHINED BEARING,
1
5
E0005.08AZ
REAR WHEEL, 62 X 35 X 14MM WASHER,
3
4
CB0059.1AY
REAR AXLE
1
3
B1020.2BL
WASHER, M10 X 20, HARDENED, BLACK CHROMATE
6
2
A10030.1CZK
BOLT, M10-1.5 X30 HEX HEAD, CLASS 10.9
6
1
A08030.2CVB
SCREW, M8-1.25 X 30 SHCS, CLASS 10.9, BLACK OLIVE
3
Description
Qty
Item
2
Part Number
11
38 - 42 FT-LBS
(51.5 - 56.9 Nm)
7
NOTE: ENSURE THAT SLOTS
ARE LINED-UP
1
14 - 16 FT-LBS
(18.9 - 21.6 Nm)
(3X)
5
3
WIREFORM SHOW FOR
REFERENCE ONLY
6
13
2
17 - 18 FT-LBS
(23.0 - 24.4 Nm)
2X
10
12
14
1
4
1
20 - 22 FT-LBS
(27.1 - 29.8 Nm)
(7X)
9
8
15
20 - 22 FT-LBS
(27.1 - 29.8 Nm)
2X
2
A08055.2CZB
14
Y0724.1B6
IGNITION SWITCH
1
13
N0048.1B6ZT
CLAMP, HANDLEBAR, LEFT
1
12
N0047.1B6ZT
CLAMP, HANDLEBAR, RIGHT
1
11
J0135.1AYZGB
NUT, STEERING STEM
1
10
J0130.1B6
STEERING STEM
1
9
J0122.1B6
FORK ASSEMBLY, RH, OHLINS
1
8
J0121.1B6
FORK ASSEMBLY, LH, OHLINS
1
7
J0111.1B6
OFFSET INSERT, UPPER TRIPLE CLAMP
1
6
J0110.1B6
OFFSET INSERT, LOWER TRIPLE CLAMP
1
5
J0105.1B6
UPPER TRIPLE CLAMP, ADJUSTABLE OFFSET
1
4
J0104.1B6AZGB
TRIPLE CLAMP, LOWER ADJUSTABLE OFFSET, RIBS
1
3
CH0033.1AY
SPACER, IGNITION SWITCH
2
2
CA0116.1AY
SCREW, TAMPER RESISTANT TORX, SHCS M8-1.25 X 40
2
1
A08030.2CVB
SCREW, M8-1.25 X 30 SHCS, CLASS 10.9, BLACK OLIVE
10
Description
Qty
Item
3
SCREW, M8-1.25 X 55 SHCS, CLASS 10.9, BRIGHT ZINC
15
Part Number
10
22
7
11
20
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
13
1
24
23.5 - 26.0 FT-LBS
(31.8 - 35.2 Nm) 2X
19
11
6
12
5
18 - 20 FT-LBS
(24.4 - 27.1 Nm)
(2X)
21
14
8
18
13
26
18 - 20 FT-LBS
(24.4 - 27.1 Nm)
4
15
7
17
16
24
1
58 - 62 IN-LBS
2
APPLY ANTI-SEIZE ON THE
PIVOT SHAFT THREADS
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
7 - 8 FT-LBS
(9.4 - 10.8 Nm)
(6.5 - 7.0 Nm)
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
3
2
23
44 - 46 FT-LBS
(59.6 - 62.3 Nm)
20 - 22 FT-LBS
(27.1 - 29.8 Nm)
27
25
CRANKCASE SHOWN FOR
REFERENCE ONLY
9
38 - 40 IN-LBS
(4.2 - 4.5 NM)
3X
REAR AXLE ADJUSTERS
ADJUST TO 11mm
BOTH SIDES
1mm
4
27
Y0303.2B
WIRETIE, 5/32 WIDE, BLACK, 8.5
1
26
Q0265.1B
DRAIN HOSE, OVERFLOW BOTTLE
1
25
N0555.1B6YAJ
RIDER, HEEL GUARD, RIGHT, FROST CLEAR
1
24
M0142.1B6
AXLE SLIDER
2
23
K0200.1B6
SHAFT, SWINGARM PIVOT
1
22
K0101-1B6XT
BRACE, SWINGARM
1
21
K0100.09B5CYX
SWINGARM ASSEMBLY AND MODIFICATION
1
20
K0098.1B6
REAR AXLE ADJUSTER, LEFT
1
19
K0097.1B6
REAR AXLE ADJUSTER, RIGHT
1
18
K0023.1B6
GP STAND RECEIVER, RIGHT
1
17
K0022.1B6
GP STAND RECEIVER, LEFT
1
16
H0404.1B6
CLAMP, LOOP, CUSHIONED
1
15
H0403.1B6
CLAMP
1
14
G0012.1AY
CHAIN SLIDER BLOCK
1
13
E0040.1B6
BUSHING
2
12
CD0043.08AZ
M8-1.0HALFHEIGHTNYLOKNUT,CLEARZINC,FINETHREADPITCH
2
11
CB0004.T
WASHER, CRUSH, COPPER
4
10
CA0108.09AZ
SCREW,M8-1.0X70HEXHEAD,FULLTHREAD,CLASS10.9,CLEARZINC,FINETHREADPITCH
2
9
CA0023.1B6
SCREW, M6-1 X 14 T30
3
8
B0816.2BL
WASHER, M8 X 16, HARDENED, BLACK CHROMATE
2
7
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
2
6
A08045.2CCVB
SCREW, M8-1.25 X 45 SHCS, CLASS 8.8, BLACK OLIVE
2
5
A08025.2CXVB
SCREW,M8-1.25X25SHCS,CLASS10.9,W/SCOTCHGRIP,BLACKOLIVE
2
4
A08020.2CVB
SCREW, M8-1.25 X 20 SHCS, CLASS 10.9, BLACK OLIVE
1
3
A06020.2CVB
SCREW, M6 X 1.0 X 20, SHCS, BLACK OLIVE
1
2
A06016.2CCZB
SCREW, M6-1.0 X 16 SHCS, CLASS 8.8, BRIGHT ZINC
4
1
A06016.2CCBL
SCREW,M6-1.0X16SHCS,CLASS8.8BLACKZINCCHROMATE
2
Item
Part Number
Description
Qty
3
APPLY LOCTITE # 271
ON THREADS
6
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
22
128 - 132 IN-LBS
(14.4 - 14.9 Nm)
APPLY LOCTITE # 271
ON THREADS
8
7
23
18
11
21
18 - 22 FT-LBS
(24.4 - 29.8 Nm)
9
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
APPLY LOCTITE # 271
TO THREADS
1
20
12
13
10
150 - 185 IN-LBS
(16.9 - 20.9 Nm)
150 - 185 IN-LBS
(16.9 - 20.9 Nm)
APPLY LOCTITE # 271
ON THREADS
70 - 74 IN-LBS
(7.9 - 8.3 Nm)
2X
14 - 16 IN-LBS
(18.9 - 21.7 Nm)
16
60 - 72 IN-LBS
(6.7 - 8.1 Nm)
NOTE: REMOVE PLASTIC VELOCITY
STACK FROM THIS THROTTLE BODY
19
24
70 - 74 IN-LBS
(7.9 - 8.3 Nm)
2X
4
17
25
2
14
15
25
P0812.1B6
INTAKE SNORKEL, LOWER
1
24
P0803.10B5
THROTTLE BODY MANIFOLD
1
23
P0427.1B6
FUEL RAIL SUPPORT RIGHT
1
22
P0426.1B6
FUEL RAIL SUPPORT LEFT
1
21
P0423.10B5
SHOWERHEAD INJECTOR RETAINER
2
20
P0338.1B6
FITTING, M14-1.5 TO -6 MALE, ALUMINUM
1
19
P0330.10B5
FITTING, 6AN MALE FLARE TO 1/8 NPT
1
18
P0274.1B6
FUEL RAIL MANIFOLD
1
17
P0268.10B5
FUEL RAIL ASSEMBLY
1
16
P0221.1B6
FUEL RAIL PRESSURE SENSOR
1
15
P0139.1B6
IAT GROMMET
1
14
P0138.1B6
SENSOR, INTAKE AIR TEMP
1
13
P0076.1B6
GASKET, VELOCITY STACK
1
12
P0026.1B6
FUEL INJECTOR
2
11
P0025.1B6
VELOCITY STACK, 25MM
1
10
P0021.10B5
FUEL LINE, LOWER TO UPPER RAIL
1
9
CJ0005.08B2
SEALINGWASHER,ALUMINUM,14MMIDX18MMODX1.5MMTHICK
1
8
CB0070.10B5
RING, SEALING, 8 X 11.5 1
1
7
CA0852.10B5
PLUG, SOCKET SCREW, M8 X 1
1
6
CA0105.08B2
SCREW, M5-0.8 X 12 SHCS, DACROMET
2
5
CA0023.1B6
SCREW, M6-1 X 14 T30
1
4
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
2
3
B0510.1BL
WASHER, M5 X 10, FLAT, BLACK CHROMATE
2
2
A06016.2CCZB
SCREW, M6-1.0 X 16 SHCS, CLASS 8.8, BRIGHT ZINC
2
1
A05012.2CZB
SCREW, M5 X 12 SHCS, BRIGHT ZINC
2
Item
5
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
5
Part Number
Description
Qty
22
12
9
17
16
80 - 100 IN-LBS
(9.0 - 11.3 Nm)
6
15
14
33
21
15
4
80 - 100 IN-LBS
(9.0 - 11.3 Nm)
30
27
19
29
11
13
55 - 65 IN-LBS
(6.2 - 7.3 Nm)
7
2
18
24
2
34
55 - 65 IN-LBS
(6.2 - 7.3 Nm)
10
24
35
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
23
28
80 - 100 IN-LBS
(9.0 - 11.3 Nm)
31
3
26
25
32
80 - 100 IN-LBS
(9.0 - 11.3 Nm)
8
24 - 26 FT-LBS
(32.5 - 35.2 Nm)
1
5
2
7
29
20
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
24
24
6
55 - 65 IN-LBS
(6.2 - 7.3 Nm)
36
36
N0620.08AZ
ENGINE SHIFT LEVER
1
35
N0606.08AZ
ROD END, MALE, LH THREAD
1
34
N0604A.08AZ
ROD, SHIFT LINKAGE, LONG
1
33
N0601.1B6
SHIFT PEDAL
1
32
N0599.1B6
SLEEVE, SHIFT/BRAKE LEVER
1
31
N0530.1AY
REAR, BRAKE LEVER ASSEMBLY SPACER,
1
30
N0517.1B6
SHIFT LINKAGE
1
29
N0516.08AZ
TOEPEG, SHIFT PEDAL
2
28
N0513.1B6
FLANGE BEARING, PEDAL
2
27
N0507.08AZ
HEIM JOINT, 6MM
1
26
N0501.1AY
BRAKE PEDAL
1
25
H1522.1AYA
BRAKE LINE, REAR, ASSEMBLY
1
24
H0412.01A0
WASHER, CRUSH
4
23
H0405.1B6
BANJO BOLT
1
22
H0212.1B6
RESERVOIR, REAR MASTER CYLINDER
1
21
H0205.1B6
MASTER CYLINDER, REAR
1
20
H0203.1B6
BRAKE LIGHT SWITCH / BANJO BOLT REAR
1
19
H0102.1B6
CALIPER ASSEMBLY
1
18
H0070.1B6
ROD END BEARING, SHPERICAL, 6 X M8, FEMALE, RH
1
17
H0045.1B6
REAR MASTER CYLINDER ASSEMBLY HOSE
1
16
H0027.1B6
SET, REAR MASTER CYLINDER TOP HAT
1
15
E0040.08AZ
BUSHING
2
14
E0039.08AZ
NEEDLE BEARING
1
13
D0600.4CZ
NUT, M6 X 1 X 10, JAM
1
12
D0600.2CBL
M6X1 NYLOCK BLACK ANODIZ
1
11
D0600.10CCBL
NUT, M6 X 1.0, SPRINGLOCK, CLASS8, BLACKCHROMATE
1
10
CD0042.08AZ
NUT, JAM, M6-1.0, LEFT HAND THREAD
1
9
CA0023.1B6
SCREW, M6-1 X 14 T30
1
8
B0820.2BL
WASHER, M8 X 20, HARDENED, BLACK CHROMATE
1
7
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
2
6
A08035.2CZ
SCREW, M8-1.25 X 35 SHCS, CLEAR ZINC
1
5
A08030.2CCZB
SCREW, M8-1.25 X 30 SHCS, CLASS 8.8, ZINC
1
4
A06045.2CZB
SCREW, M6-1.0 X 45 SHCS, BRIGHT ZINC
1
3
A06020.2CCZB
SCREW, M6-1.0 X 20 SHCS, CLASS 8.8, CLEAR ZINC
1
2
A06020.1CBL
SCREW,M6-1.0X20HEXHEAD,CLASS10.9,BLACKCHROMATE
3
1
A06016.2CCZB
SCREW, M6-1.0 X 16 SHCS, CLASS 8.8, BRIGHT ZINC
1
Item
Part Number
Description
Qty
5
11
10 - 15 IN-LBS
(1.1- 1.6 Nm)
10 - 15 IN-LBS
(1.1- 1.6 Nm)
4
12
NOTE: REAR HEADER IS TO BE TORQUED FIRST
FOLLOW TORQUE SEQUENCE FOR HEADER NUTS
3
2
40 - 45 FT-LBS
(54.2 - 610 Nm)
7
1
6
14 - 16 FT-LBS
(18.98 - 21.69 Nm)
(4X)
4
9
1
2
10
3
12
4
1
6
2
1
2
14 - 16 FT-LBS
(18.98 - 21.69 Nm)
(4X)
3
8
18 - 20 FT-LBS
(24.2 - 27.1 Nm)
(2X)
12
S0181.1B6
HEADER FLANGE GASKET
2
11
S0175.1B6
HEATSHEILD, HEADER, REAR
1
10
S0110.1B6
MUFFLER ASSEMBLY
1
9
S0102.1B6
REAR HEADER ASSEMBLY
1
8
S0101.09B5
HEADER ASSEMBLY, FRONT
1
7
P0277.1B6
O2 SENSOR, REAR
2
6
D0700.12CBL
NUT, M7 X 1.0, FLANGE, CLASS 10, BLACK CHROMATE
8
5
CN0034.1B6
HOSECLAMP,13/16"TO13/4",316SSWORM-DRIVE,5/16"BAND
1
4
CN0033.1B6
HOSECLAMP,115/16"TO21/2",316SSWORM-DRIVE,5/16"BAND
1
3
CG0012.08B2
EXHAUST SPRING
4
2
B0816.2BL
WASHER, M8 X 16, HARDENED, BLACK CHROMATE
2
1
A08035.2CZB
SCREW, M8-1.25 X 35 SHCS, CLEAR ZINC
2
Item
40 - 45 FT-LBS
(54.2 - 61.0 Nm)
3
7
7
Part Number
Description
Qty
22
66 - 78 IN-LBS
(7.4 - 8.8 Nm)
APPLY LOCTITE, #243
TO THREADS
9
11
19
18 - 20 FT-LBS
(24.5 - 27.0 Nm)
3
5
18
28 - 30 FT-LBS
(37.96 - 40.67 Nm)
20
12
13
4
18 - 20 FT-LBS
(24.5 - 27.0 Nm)
6
18 - 20 FT-LBS
(24.4 - 27.1 Nm)
18 - 20 FT-LBS
(24.5 - 27.0 Nm)
2
15
22
N1502.1B6
FOOTPEG ASSEMBLY, FOLDING
2
21
N0557.1B6
CLEVIS, FOOTPEG, RIGHT
1
20
N0556.1B6
CLEVIS, FOOTPEG, LEFT
1
19
N0425.1B6
"E" RING, FOOTPEG
2
1
18
N0402.1B6
FOOTPEG SUPPORT BRACKET LEFT
1
18 - 20 FT-LBS
(24.4 - 27.1 Nm)
17
N0401.1B6
FOOTPEG SUPPORT BRACKET RIGHT
1
16
M0263.1B6
BRACKET, RIGHT, BELLY PAN - FAIRING
1
15
G0603.1B6
IDLER SPROCKET BRACKET
1
14
G0600.1B6
IDLER SPROCKET, 16T
1
13
CH0007.1B6
SPACER, RIDER FOOTREST MOUNT
4
12
CB0002.9A7
WASHER, 5/16 ID X 1/2 OD
5
11
C0250.1B6
SPRING, RIDER FOOTPEG, LEFT
1
10
C0249.1B6
SPRING, RIDER FOOTPEG, RIGHT
1
9
C0235.1B6
PIN, FOOTPEG
2
8
C0185.07AH
RIVET, SS, 3/32 X 1/8
2
7
C0181.07AH
RECEPTACLE, QUARTER TURN FASTENER
1
6
B0816.2BL
WASHER, M8 X 16, HARDENED, BLACK CHROMATE
1
5
A10016.3CZ
SCREW,M10-1.5X16,BUTTONHEADALLEN,CLASS10.9,CLEARZINC
2
4
A08060.2CCZB
SCREW, M8-1.25 X 60 SHCS, CLEAR ZINC
1
3
A08045.2CCZB
SCREW, M8-1.25 X 45 SHCS
4
2
A08035.3CZ
SCREW,M8-1.25X35BUTTONHEADALLEN,CLASS10.9,CLEARZINC
1
1
A08035.2CZ
SCREW, M8-1.25 X 35 SHCS, CLEAR ZINC
1
3
12
14
9
13
10
17
13
12
19
12
13
22
66 - 78 IN-LBS
(7.4 - 8.8 Nm)
APPLY LOCTITE, #243
TO THREADS
21
16
5
28 - 30 FT-LBS
(37.96 - 40.67 Nm)
18 - 20 FT-LBS
(24.5 - 27.0 Nm)
(2X)
3
12
7
8
Item
8
Part Number
Description
Qty
15
8
BRACKET IS MOUNTED ON
INSIDE OF TAILSECTION
17
19 - 21 FT-LBS
(25.7 - 28.4 Nm)
1
6
10
1
19 - 21 FT-LBS
(25.7 - 28.4 Nm)
2X
10
21 - 23 FT-LBS
(28.4 - 31.1 Nm)
3X
16
4
6
8
6
4
8
12
2
13
14
2
3
20 - 22 FT-LBS
(27.1 - 29.8 Nm)
11
17
K0454.1B6
PRELOAD BRACKET
1
16
S08751.B6
MUFFLER BRACKET, SECONDARY
1
15
L0090.1B6YCX
BASE PRINT, STRUCTURAL TAILSECTION
1
14
K0410.1B6
SHOCK, REAR, OHLINS, RACE
1
13
K0402.1B6
SLEEVE, REAR SHOCK MOUNT
1
12
DA0500.10CZ
5/16 X 18 FLEXLOCK CLR ZINK
1
11
D1000.12CZ
NUT, HEX FLANGE, M10
1
10
D0800.12CCBL
NUT, M8 X 1.25 FLANGE NUT
3
9
CH0034.1AY
SLEEVE, STRUCTURAL TAILSECTION M10 BOLT
1
8
CH0032.1AY
SLEEVE, STRUCTURAL TAILSECTION M8 BOLT
3
7
CB0058.1AY
WASHER, STRUCTURAL TAILSECTION M10 BOLT
1
6
CB0056.1AY
WASHER, STRUCTURAL TAILSECTION M8 BOLT
5
5
CA0121.1AY
BOLT,M10BUTTONHEADTORX,TAILSECTIONTOFRAME,CLASS10.9/T45
1
4
CA0120.1AY
BOLT,M8BUTTONHEADTORX,TAILSECTIONTOFRAME,CLASS10.9/T45
3
3
CA0020.1B6
BOLT, 5/16-18 X 2 3/8 BH TORX
1
2
B0816.2BL
WASHER, M8 X 16, HARDENED, BLACK CHROMATE
2
1
A08025.2CXVB
SCREW,M8-1.25X25SHCS,CLASS10.9,W/SCOTCHGRIP,BLACKOLIVE
3
Item
5
34 - 38 FT-LBS
(46.0 - 51.2 Nm)
9
7
9
Part Number
Description
Qty
4
95 - 97 IN-LBS
(10.7 - 10.9 Nm)
3
3
14
7
3
13
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
4X
3
6
8
11
1
15
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
4X
96 - 100 IN-LBS
(10.8 - 11.2 Nm)
2X
12
3
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
4X
10
9
6
1
5
15
S0127.1B6
CLAMP, PRIMARY TO SECONDARY MUFFLER
2
14
S0114.1B6
STRAP, MUFFLER MOUNT
1
13
S0112.1B6
SECONDARY MUFFLER
1
12
M0662.1B6
FRONT FENDER
1
11
M0513.1B6ZGB
FRONT FENDER MOUNT, LEFT
1
10
M0511.1B6ZGB
9
M0285.1B6
BRACKET, REFLECTOR MOUNT, FRONT, RIGHT
1
8
M0284.1B6
BRACKET, REFLECTOR MOUNT, FRONT, LEFT
1
7
M0224.1B6
COSMETIC COVER, AIRBOX
1
6
M0106.1B6
REFLECTOR, FRONT, AMBER
2
5
L0194.1B6
SIDESTAND ASSEMBLY
1
4
D0600.10CCBL
NUT, M6 X 1.0, SPRINGLOCK,CLASS 8, BLACK CHROMATE
1
3
CA0023.1B6
SCREW, M6-1 X 14 T30
9
2
A10030.2CXCVB
SCREW,M10-1.5X30SHCS,CLASS 8.8, BLACKOLIVE W/2510NLOCKPATCH
2
1
A05012.2CZB
SCREW, M5 X 12 SHCS, BRIGHT ZINC
4
Item
34 - 38 FT-LBS
(46.0 - 51.5 Nm)
2X
2
10
Part Number
FRONT FENDER MOUNT, RIGHT
Description
1
Qty
13
8
12 - 14 IN-LBS
(16.2 - 18.9 Nm)
7
11
12 - 14 FT-LBS
(16.2 - 18.9 Nm)
14
5
5
10
3
28 - 31 IN-LBS
(3.1 - 3.5 Nm)
5
9
10
4
2
3
28 - 31 IN-LBS
(3.1 - 3.5 Nm)
1
12
15
1
46 - 50 IN-LBS
(5.1 - 5.6 Nm)
2X
6
15
Q1074.1B6
THERMOSTAT COVER & TUBE ASSEMBLY
1
14
Q1073.1B6
HOUSING, THERMOSTAT ASSEMBLY
1
13
Q0269.1B6
RADIATOR HOSE, THERMOSTAT TO FILL BOTTLE
1
12
Q0248.1B6A
RADIATOR HOSE, THERMOSTAT TO RIGHT RADIATOR
1
11
Q0225.1B6
RADIATOR HOSE, THERMOSTAT TO PUMP
1
10
Q0224.1B6
RADIATOR HOSE, HEAD TO THERMOSTAT
2
9
Q0122.1B6
STC THERMOSTAT
1
8
P0278.1B6
TEMPERATURE SENSOR
1
7
CN0032.1B6
1-EAR CLAMP, 16.6 - 19.8 MM
1
6
CN0031.1B6
1-EAR CLAMP, 22.4 - 25.6 MM
1
5
CN0030.1B6
1-EAR CLAMP, 23.9 - 27.1
3
4
CN0024.1AY
1-EAR CLAMP, 25.4-28.6 MM
1
3
CN0005.1B6
HOSE CLAMP, TOTTO 16-27 MM W/SPRING
2
2
CF0019.1B6
O-RING, THERMOSTAT HOUSING
1
1
A06012.3CVB
SCREW, M6 X 1.0 X 12,BUTTONHEADALLEN,BLACK OLIVE
2
Item
11
Part Number
Description
Qty
84 - 88 IN-LBS
(9.4 - 9.9 Nm)
17
4
3
10
11 - 13 FT-LBS
(14.9 - 17.6 Nm)
2X
20
6
84 - 88 IN-LBS
(9.4 - 9.9 Nm)
4
15
5
48 - 52 IN-LBS
(5.4 - 5.8 Nm)
APPLY THREAD SEALANT
TO THREADS
17
8
3
10
11 - 13 FT-LBS
(14.9 - 17.6 Nm)
2X
6
12 - 16 IN-LBS
1
(1.3 - 1.89 Nm)
APPLY LOCTITE #272
TO THREADS
20
12
22
13
19
11
7
48 - 52 IN-LBS
(5.4 - 5.8 Nm)
APPLY THREAD
SEALANT TO THREADS
19
16
MARK BOTH ENDS OF
HOSE WITH GREEN PAINT
MARK BOTH ENDS OF
HOSE WITH WHITE PAINT
12 - 16 IN-LBS
(1.3 - 1.8 Nm)
2X
2
9
14
21
36 - 40 IN-LBS
(4.0 - 4.6 Nm)
THROTTLE CABLE
JAM NUTS
THROTTLE CABLES PASS
THROUGH WIRE GUIDE
22
P0831.1B6
FITTING, BARB, 1/16 NPT, BRASS
1
21
P0813.1B6
WIREFORM, THROTTLE CABLE RETAINER
1
20
P0804.09B5
INTAKE MANIFOLD, SEALED
2
19
P0264.09B5
AIRBOX SEAL, TUB TO MANIFLOD
2
18
P0210.1AY
CABLE ASSEMBLY, THROTTLE OPEN AND CLOSE
1
17
P0204.09B5
INJECTOR MOUNT, MAIN
2
16
P0143.1B6
AIRBOX TUB
1
15
P0072.1B6
HOSE, INTAKE MANIFOLD TO PURGE VALVE
1
14
P0071.1B6
HOSE, CARBON CANISTER
2
13
P0046.10B5
REED, BREATHER
1
12
P0045.10B5
RETAINER, BREATHER REED
1
11
P0044.10B5
BREATHER REED BLOCK
1
10
P0026.09B5
INJECTION VALVE DEKA VII TYPE 9, ROTATED
2
9
CP0012.1B6
GROMMET [REEVITE RB 1801]
2
8
CF0034.10AZ
O-RING, MANIFOLD
2
7
CD0058.1B6
WELL NUT M6 - 1.0
1
6
CB0006.1B6
WASHER, STEEL, DRIVE BUSHING
4
5
CA0141.1B6
PIPE PLUG, 1/16 NPT, STAINLESS STEEL
1
4
CA0060.1B6
HEX/TORX-FLANGE SCREW, M6 X 16, SW8, T30
2
3
A08050.2CGZ
SCREW, M8-1.25 X 5 SHCS, CLASS 12.9, CLEAR ZINC
4
2
A04010.3CVB
M4X0.7X10 BUTTON SOCKET HEAD CAP
2
1
A04005.3CVB
SCREW M4X0.7X5 BUTTON SOCKET HEAD CAP
1
Description
Qty
Item
18
ADJUSTER IS ON
TOP SIDE
12
Part Number
SCREW
1
78 - 82 IN-LBS
(8.8- 9.2 Nm)
5
REMOVE UPPER TOP HAT
BEFORE INSTALING ITEM # 5
RE-USE O-RING
78 - 82 IN-LBS
(8.8- 9.2 Nm)
2
4
TO FRAME
3
5
J4400.1B6
FERRULE, STEERING DAMPER MOUNT
1
4
J0400.1AY
STEERING DAMPER
1
3
CH0035.1B6
SPACER, STEERING DAMPER MOUNT
1
2
A06055.2CZB
SCREW, M6-1.0 X 55 SHCS, BRIGHT ZINC
1
1
A06030.2CZB
SCREW, M6-1.0 X 30 SHCS, CLASS 8.8, BRIGHT ZINC
1
Description
Qty
Item
13
Part Number
2
34 - 38 FT-LBS
(46 - 51 Nm)
4
9
FRAME SHOWN FOR
REFERENCE ONLY
1
5
34 - 38 FT-LBS
(46 - 51 Nm)
9
7 - 8 FT-LBS
(9.4 - 10.8 Nm)
1
16
6
115 - 128 IN-LBS
(13.0 - 14.5 Nm)
4
34 - 38 FT-LBS
(46 - 51 Nm)
9
10
11
10
14 - 16 FT-LBS
(19 - 21.7 Nm)
8
3
7
7
8
2
23.5 - 26.0 FT-LBS
(31.8 - 35.3 Nm)
12
9
10
3
14 - 16 FT-LBS
(19 - 21.7 Nm)
9
4
14
8
4
9
34 - 38 FT-LBS
(46 - 51 Nm)
13
115 - 128 IN-LBS
(13.0 - 14.5 Nm)
15
9
5
34 - 38 FT-LBS
(46 - 51 Nm)
4
18
2
17
6
34 - 38 FT-LBS
(46 - 51 Nm)
7 - 8 FT-LBS
(9.4 - 10.8 Nm)
23.5 - 26.0 FT-LBS
(31.8 - 35.3 Nm)
8
1
NOTE: FOLLOW TORQUE SEQUENCE OF BOLTS
3
18
Y0308.B6
HORN, HELLA, W/BRACKET
1
17
M0345.1B6
SUPPORT BRACKET, SIDE FAIRING, RIGHT
1
16
M0344.1B6
SUPPORT BRACKET, SIDE FAIRING, LEFT I-
1
15
L0060.09B5
BRACKET, LEFT
1
14
L0059.09B5
I-BRACKET, RIGHT
1
13
L0053.1B6ZT
PINCH SPOOL, RIGHT CENTER
1
12
L0051.1B6ZT
PINCH SPOOL, RIGHT REAR
1
11
CB0002.9A7
WASHER, 5/16 ID X 1/2 OD
1
10
CA0023.1B6
SCREW, M6-1 X 14 T30
2
9
B1020.2BL
WASHER, M10 X 20, HARDENED, BLACK CHROMATE
6
8
B0816.2BL
WASHER, M8 X 16, HARDENED, BLACK CHROMATE
3
7
B0814.4BL
WASHER, M8 X 14, EXTERNAL STAR, BLACK CHROMATE
1
6
A10180.2CCVB
SCREW, M10-1.5 X 180 SHCS, CLASS 8.8, BLACK OLIVE
1
5
A10085.2CCVB
SCREW, M10-1.5 X 85 SHCS, CLASS 8.8, BLACK OLIVE
1
4
A10045.2CCVB
SCREW, M10-1.5 X 45 SHCS, CLASS 8.8, BLACK OLIVE
4
3
A08045.2CCVB
SCREW, M8-1.25 X 45 SHCS, CLASS 8.8, BLACK OLIVE
2
2
A08030.2CVB
SCREW, M8-1.25 X 30 SHCS, CLASS 10.9, BLACK OLIVE
2
1
A06020.2CVB
SCREW, M6 X 1.0 X 20, SHCS, BLACK OLIVE
2
Description
Qty
Item
14
Part Number
5
10
1
11
40 - 45 IN-LBS
(4.5 - 5.0 Nm)
(3X)
32 - 36 IN-LBS
(3.6 - 4.1 Nm)
(2X)
8
13
16
6 - 8 FT-LBS
(8.1 - 10.8 Nm)
15
INSERT THREADED STUD TO
A MAXIMUM DEPTH OF 16MM
9
6
3
5 - 7 FT-LBS
(6.7 - 9.4 Nm)
4
7
2
12
7 - 8 FT-LBS
(9.4 - 10.8 Nm)
8
14
15
16
Y0321.1B6
BATTERY CABLE, NEGATIVE
1
15
P0115.1B6
FUEL CELL VENT & GROMMET ASSEMBLY
1
14
P0242.1B6
SNAP RING, FUEL PUMP ASSEMBLY DRAIN
1
13
P0189.1B6
PLUG, FUEL PUMP, W/O-RING FUEL PUMP
1
12
P0130.1B6
ASSEMBLY
1
11
P0119.1B6
PLATE, RETAINING, FUEL CELL VENT
1
10
P0058.1B6
RACING FUEL CAP ASSEMBLY
1
9
L0100.1B6YCX
FRAME, WELD ASESMBLY
1
8
J1150.1B6
BEARING AND CUP ASSEMBLY
2
7
J0001.1B6
STEERING STOP BLOCK
1
6
D0600.10CCBL
NUT, M6 X 1.0, SPRINGLOCK, CLASS 8, BLACK CHROMATE
1
5
C1580.2AM
KIT, INSULATION, FRAME
1
4
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
1
3
A06030.19CXSS
SCREW,M6-1.0X30,ALLENSETSCREW,SS,W/LOCKPATCH
1
2
A06016.2CCBL
1
A04010.24CXVB
Item
Part Number
SCREW,M6-1.0X16SHCS,CLASS8.8BLACK
ZINCCHROMATE
MACHINESCREW,M4-.7X10HEXHD,BLACKOLIVEW/2510NLOCKPATCH
Description
1
2
Qty
19
13
ENGINE SHOWN FOR
REFERENCE ONLY
6
95 - 97 IN-LBS
(10.7 - 10.9 Nm)
2
16
18
5
KEEP LOOSE, WILL BE
TORQUED AT STATION # 2
1
11
7
84 - 96 IN-LBS
(9.4 - 10.8 Nm)
175 - 179 IN-LBS
(19.7 - 19.9 Nm)
8
4
12
3
95 -97 IN-LBS
(10.7 - 10.9 Nm)
15
8
14
8
17
3
95 -97 IN-LBS
(10.7 - 10.9 Nm)
10
10
9
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
19
Y0439.1B6
SARTER SOLENOID LEAD
1
18
Y0384.1B6
BOOT, STARTER LEAD
1
17
X0203.1B6
HYDRAULIC HOSE, CLUTCH
1
16
S2102.1B6
HEAT DEFLECTION BRACKET
1
15
Q0024.09B5
BRACKET, RIGHT RADIATOR
1
14
Q0023.09B5
BRACKET, RIGHT RADIATOR
1
13
P0036.1B6
HOSE, ENGINE BREATHER
1
12
L0058.1B6
BUMPER, SIDESTAND SWITCH BRACKET
1
11
L0052.1B6
BRACKET, SIDESTAND STOP
1
10
H0412.01A0
WASHER, CRUSH
2
9
H0405.9B
BOLT, BANJO
1
8
H0403.1B6
CLAMP
3
7
D0600.10CCBL
NUT, M6 X 1.0, SPRINGLOCK, CLASS 8, BLACK CHROMATE
1
6
CL0004.1B6
WIRE MOUNTING CLIP
1
5
CA0041.1B6
COLLAR HEX SCREW, M8 X 68.5, SW 11
1
4
CA0030.1B6
SCREW, SHOULDER, M6 - 1, CLASS 8.8
1
3
CA0023.1B6
SCREW, M6-1 X 14 T30
2
2
C0529.1B6
CLAMP, 3/4 CUSHIONED
1
1
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
1
Description
Qty
Item
16
Part Number
10
11
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
1
13
APPROXIMATE LOCATION OF TAPE
ON INSIDE OF TAILSECTION SEAT
8
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
4
2
6
9
5
14
9
3
4
5
7
SEE AUXILLARY VIEW
FOR LOCATION
7
3
LOCATION FOR INSULATION PAD
BOTTOM TO BE FLUSH WITH SIDE
FAIRING, TYPICAL BOTH SIDES
AUXILLARY VIEW
12
4
2
17
NOTE: C0176.07AH OR C0177.07AH, QUARTER TURN FASTENER
MAY BE REQUIRED, DEPENDING ON THE BODYWORK FINAL
THICKNESS, DETERMINED AT FINAL FITMENT ASSEMBLY
14
M1001.1B6
SIDE FAIRING, RIGHT, 1190RS
1
13
M1000.1B6
SIDE FAIRING, LEFT, 1190RS
1
12
M0870-09B5
BELLY PAN
1
11
M0664.1B6
SEAT, BODYWORK TAILSECTION
1
10
M0090.1B6
SEAT, RACE
1
9
L0875.09B5
MOUNTING BLOCK, SEAT TO TAILSECTION
2
8
CA0023.1B6
SCREW, M6-1 X 14 T30
2
7
C1029.1B6
PAD, BODYWORK, SELF-ADHESIVE
2
6
C0445.1B6
TAPE, ANTI-ABRASION, 50MM X 160MM
1
5
C0185.07AH
RIVET, SS, 3/32 X 1/8
8
4
C0182.07AH
RETAINER, QUARTER TURN FASTENER
18
3
C0181.07AH
RECEPTACLE, QUARTER TURN FASTENER
4
2
C0175.1B6
FASTENER, QUARTER TURN
18
1
A06025.16CZ
Item
Part Number
SCREW, M6-1.0 X 25 HEX.TORX FLANGE, ZINC
Description
2
Qty
4
38 - 42 IN-LBS
(4.2 - 4.7 Nm)
15
4
38 - 42 IN-LBS
(4.2 - 4.7 Nm)
1
38 - 42 IN-LBS
(4.2 - 4.7 Nm)
10
12
17
20
INSTALL HOSE WITH WHITE PAINT MARKING
PULL EXTRA HOSE TO FRONT OF MOTORCYCLE,
11
20
18
MARK TIP WITH
WHITE MARKER
5
BLACK
INSTALL HOSE WITH NO PAINT MARKING
PULL EXTRA HOSE TO REAR OF MOTORCYCLE,
14
6
19
13
9
7
INSTALL HOSE WITH GREEN PAINT MARKING
PULL EXTRA HOSE TO FRONT OF MOTORCYCLE,
18
16
2
23.5. - 26 IN-LBS
(2.6 - 2.9 Nm)
2X
3
48 - 60 IN-LBS
(5.4 - 6.7 Nm)
ASSEMBLED UNIT IS INSTALLED
INSIDE OF AIRBOX COVER
36 - 40 IN-LBS
(4.0 - 4.5 Nm)
4
48 - 60 IN-LBS
(5.4 - 6.7 Nm)
8
38 - 42 IN-LBS
(4.2 - 4.7 Nm)
20
P0830.1B6
GROMMET
2
19
P0828.1B6
CONNECTOR, BARBED, 1/4 TO 3/16 ELBOW,
1
18
P0827.1B6
REDUCING, 1/4 X 1/8 BARB ELBOW,
2
17
P0826.1B6
BARBED, 1/4 EQUAL
1
16
P0353.1B6
INTAKE SOLENOID MOUNT
1
15
P0215.1B6
FUNCTIONAL AIRBOX COVER
1
14
P0213.09B5
AIR FILTER
1
13
P0075.1B6
HOSE, TANK VENT TUBE TO REDUCER, 1/4" X 90MM
1
12
P0074.1B6
HOSE, EVAP CANISTER, TANK SIDE TO ELBOW
1
11
P0073.1B6
HOSE, EVAP CANISTER, PURGE SIDE TO ELBOW
1
10
P0070.1B6
PURGE VALVE
1
9
P0064.1B6
HOSE, EVAP THROUGH AIRBOX
1
8
P0047.1B6
INTAKE SOLENOID CABLE
1
7
P0046.1B6
INTAKE SOLENOID ASSEMBLY
1
6
CP0016.1B6
GROMMET, FUEL LINE PASS THROUGH
1
5
CP0015.1B6
GROMMET, HARNESS PASS THROUGH
1
4
CA0023.1B6
SCREW, M6-1 X 14 T30
3
3
C0114.10AZ
FOAM STRIP, AIRBOX
1
2
AN1005.2CZ
SCREW, 10-24 X 5/8 SHCS
2
1
A06020.16CZ
SCREW,M6-1.0X20,HEX/TORXFLANGEHD,CLASS10.9,CLEARZINC
1
Item
18
Part Number
Description
Qty
11
10
8
5
9
6
HEADLIGHT BRACKET SHOWN
FOR REFERENCE ONLY
3
4
16 - 19 FT-LBS
(21.6 - 25.7 Nm)
2X
7
1
25 - 36 IN-LBS
(2.8 - 4.0 Nm)
4X
5
2
38 - 40 IN-LBS
(4.2 - 4.5 Nm)
2X
19
11
Y0500.1B6
INSTRUMENT CLUSTER, MPH/KMH FAIRING
1
10
L0942.1B6
SUPPORT BRACKET
1
9
D0800.12CCBL
NUT, M8 X 1.25 FLANGE NUT
2
8
D0600.2CBL
M6X1 NYLOCK BLACK ANODIZ
2
7
C0165.1B6
BRACKET, CABLE/HOSE RETENTION
1
6
B0816.2BL
WASHER, M8 X 16, HARDENED, BLACK CHROMATE
2
5
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
4
4
B0409.1BL
WASHER, M4 X 9, FLAT, BLACK CHROMATE
12
3
A08070.2CVB
SCREW, M8-1.25 X 70 SHCS, CLASS 10.9, BLACK OLIVE
2
2
A06020.2CVB
SCREW, M6 X 1.0 X 20, SHCS, BLACK OLIVE
2
1
A04010.24CVB
MACHINE SCREW, M4-.7 X 10 HEX HD, BLACK OLIVE
4
Item
Part Number
Description
Qty
12
20
19
ADJUST BOLTS UNTIL THE
FRAME IS EVEN WITH ITEM # 16
HEADLIGHT NMOUNT BRACKET
5
21
16
22
7
68 - 72 IN-LBS
(7.6 - 8.1 Nm)
6
5
2
3
68 - 72 IN-LBS
(7.6 - 8.1 Nm)
2X
3
68 - 72 IN-LBS
(7.6 - 8.1 Nm)
2X
4
10
8
9
17
18
19
14
21
68 - 72 IN-LBS
(7.6 - 8.1 Nm)
4X
8
68 - 72 IN-LBS
(7.6 - 8.1 Nm)
18
13
7
17
11
4
68 - 72 IN-LBS
(7.6 - 8.1 Nm)
2X
13
1
15
14
23
YELLOW: LOW BEAM
WHITE: HIGH BEAM
BLACK: GROUND
1
16 - 20 IN-LBS
(1.8 - 2.2 Nm)
8X
23
YH401.1B6
HARNESS, HEADLIGHT, USA/CAN VECHICLE
1
22
Y0920.1B6
CONTROL MODULE
1
21
Y0481.1B6
HEADLAMP ADJUSTER SCREW HOUSING
4
20
Y0480.1B6
HEADLAMP ADJUSTER PIVOT
2
19
Y0447.1B6
O-RING
4
18
Y0446.1B6
LOCK WASHER
4
17
Y0444.1B6
BALL JOIINT
2
16
Y0438.1B6
HEADLAMP MOUNT BRACKET HEADLIGHT,
1
15
Y0435.1B6
HIGH BEAM
1
14
Y0414.1B6A
FRAME, HEADLAMP ADJUSTER, PEMS
2
13
Y0413.1B6
REGULATION CLIP
4
12
Y0411.1B6
BOLT, HEX FLANGE, M5 X 40
4
11
Y0400.1B6
HEADLAMP, LOW BEAM
1
10
P0876.1B6
MOUNTING BRACKET, CARBON CANISTER
1
9
P0875.1B6
BRACKET, CARBON CANISTER
1
8
D1000.4FBL
JAM NUT, M10 X 1.25
4
7
D0800.4Z
NUT, JAM, M8-1.25, ZN
2
6
D0600.2CBL
M6X1 NYLOCK BLACK ANODIZ
1
5
CD0022.1B6
NUT, SPEED CLIP, M6
5
4
CA0023.1B6
SCREW, M6-1 X 14 T30
4
3
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
3
2
A06020.2CVB
SCREW, M6 X 1.0 X 20, SHCS, BLACK OLIVE
2
1
A04020.24CVB
MACHINE SCREW, M4-.7 X 20 HEX HD, BLACK OLIVE
8
Item
20
Part Number
Description
Qty
10
7
18 - 20 IN-LBS
(2.0 - 202 Nm)
10X
1
6
78 - 82 IN-LBS
(8.8 - 9.2 Nm)
2X
5
9
2
11
78 - 82 IN-LBS
(8.8 - 9.2 Nm)
2X
8
5
2
4
3
11
N0162.1B6
MIRROR, RIGHT, W/INTERGRATED TURN SIGNAL
1
10
N0161.1B6
MIRROR, LEFT, W/INTERGRATED TURN SIGNAL
1
9
M0703.1B6
WELL NUT, 10-32
10
8
M0621.1B6
UPPER FAIRING
1
7
M0600.1B6
WINDSCREEN
1
6
M0064.1B6
HEADLIGHT BEZEL
1
5
D0600.10CCBL
NUT, M6 X 1.0, SPRINGLOCK, CLASS 8, BLACK CHROMATE
4
4
C0185.07AH
RIVET, SS, 3/32 X 1/8
8
3
C0181.07AH
RECEPTACLE, QUARTER TURN FASTENER
4
2
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
4
1
AN1005.3FSS
SCREW, 10-32 X 5/8 BHCS, STAINLESS
10
Item
21
Part Number
Description
Qty
TAILSECTION SHOWN
FOR REFERENCE ONLY
4
2
2
16
13
25 - 28 IN-LBS
(2.8 - 3.1 Nm)
2X
8
5
14
1
9
3
3
11
12
15
7
11
7
10
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
2X
17
Y1033.10B5
BATTERY STRAP BRACKET
1
16
Y0576.1B6
BATTERY PAN
1
15
Y0527.1AY
TURN SIGNAL, RIGHT REAR, LEFT FRONT
1
14
Y0526.1AY
TURN SIGNAL, LEFT REAR, RIGHT FRONT
1
13
Y0401.1AY
TAILLIGHT
1
12
M0108.1B6
REFLECTOR, REAR, RED
1
11
M0107.1B6
REFLECTOR, REAR, RED
2
10
L3040.1B6
BRACE, LICENSE PLATE BRACKET
2
9
L0040.1AYYCX
BASE PRINT, LICENSE PLATE BRACKET
1
8
D0800.4FBL
NUT, JAM, M8, BLACK CHROMATE SCREW,
2
7
CA0030.1B6
SHOULDER, M6 - 1, CLASS 8.8 RIVET, SS,
5
6
C0185.07AH
3/32 X 1/8
1
5
C0118B.1B6
PAD, VELCRO, LOOP, 25MM DIA.
2
4
C0118A.1B6
PAD, VELCRO, HOOK, 25MM DIA.
2
3
C0117B.1B6
PAD, VELCRO, LOOP, 10MM DIA.
4
2
C0117A.1B6
PAD, VELCRO, HOOK, 10MM DIA.
4
1
B0814.4BL
WASHER, M8 X 14, EXTERNAL STAR, BLACK CHROMATE
2
Description
Qty
Item
58 - 62 IN-LBS
(6.5 - 7.0 Nm)
3X
17
6
APPLY LOCTITE # 411
TO ATTACH BRACE TO
LICENSE PLATE BRACKET
2X
22
Part Number
7
6
8
48 - 52 IN-LBS
(5.4 - 5.8 Nm)
APPLY THREAD SEALANT
TO THREADS
11
12
14
48 - 52 IN-LBS
(5.4 - 5.8 Nm)
APPLY THREAD SEALANT
TO THREADS
13
15
16
MARK FITTING WITH
GREEN MARKER
10
ATTACH HOSE, WITH WHITE MARKING,
TO THIS ELBOW. PULL EXTRA SLACK
AND CUT TO LENGTH
4
5
MARK FITTING WITH
WHITE MARKER
ATTACH HOSE, WITH GREEN MARKING,
TO THIS ELBOW. PULL EXTRA SLACK
AND CUT TO LENGTH
2
9
1
3
16
Q1097.1B6
OVERFLOW CATCH BOTTLE ASSEMBLY
1
15
Q0289.1B6
NUT, 1/4"-18 NPS BULK HEAD
2
14
Q0288.1B6
BARB FITTING, 3/8" NPT X 1/2" HS, FILL TUBE BRASS
1
13
Q0286.1B6
90 DEG. BARB FITTING
2
12
Q0266.1B6
HOSE, COOLANT FILL TO OVERFLOW BOTTLE
1
11
Q0265.1B6
DRAIN HOSE, OVERFLOW BOTTLE SIPHON
1
10
Q0264.1B6
HOSE
1
9
Q0071.10AZ
OVERFLOW BOTTLE
1
8
Q0069.09B5
COOLANT FILL TANK
1
7
Q0068.09B5
PRESSURE CAP, RADIATOR
1
6
P0831.1B6
FITTING, BARB, 1/16 NPT, BRASS
1
5
P0827.1B6
ELBOW, REDUCING, 1/4 X 1/8 BARB
1
4
P0826.1B6
ELBOW, BARBED, 1/4 EQUAL
1
3
P0501.1B6
CARBON CANISTER
1
2
P0074.1B6
HOSE, EVAP CANISTER, TANK SIDE TO ELBOW
1
1
P0073.1B6
HOSE, EVAP CANISTER, PURGE SIDE TO ELBOW
1
Description
Qty
Item
23
Part Number
10
9
19
18
9
20
10
17
10
CAREFULLY REMOVE WASHER
FROM EXISTING HARDWARE
AND RE-USE WITH FASTENER
4X
1
10
30 - 36 IN-LBS
(3.3 - 4.0 Nm)
2X
21
16
10
5
23 - 25 IN-LBS
(2.5 - 2.8 Nm)
2X
10
70 - 74 IN-LBS
(7.9 - 8.3 Nm)
2X
12
15
6
30 - 36 IN-LBS
(3.3 - 4.0 Nm)
2X
5
10
8
11
7
1
7
7
14
4
13
3
7
7
2
11
3
8
6
4
2
3
NOTE: C0176.07AH OR C0177.07AH, QUARTER TURN FASTENER
MAY BE REQUIRED, DEPENDING ON THE BODYWORK FINAL
THICKNESS, DETERMINED AT FINAL FITMENT ASSEMBLY
21
Q0051.1B6
COOING FAN , LEFT
1
20
Q0280.1B6
Y-FITTING, WATER PUMP RETURN
1
19
Q0247.1B6
RADIATOR HOSE, WATER PUMP TO Y-FITTING
1
18
Q0246.1B6
RADIATOR HOSE, THERMOSTAT TO LEFT RADIATOR
1
17
Q0233.1B6
RADIATORHOSE, RIGHTRADIATORRETURNTOY-FITTING
1
16
Q0232.1B6
RADIATORHOSE, LEFT RADIATOR RETURNTOY-FITTING
1
15
Q0050.1B6
COOLING FAN, RIGHT
2
14
Q0022.1B6
RADIATOR, LEFT
1
13
Q0021.1B6
RADIATOR, RIGHT
1
12
D0600.2CBL
M6X1 NYLOCK BLACK ANODIZ GROMMET,
2
11
CP0006.1B6
OIL COOLER
2
10
CN0031.1B6
1-EAR CLAMP, 22.4 - 25.6 MM
7
9
CN0025.1AY
1-EAR CLAMP, 31.4-34.6 MM
2
8
CH0019.10B5
SPACER, GROMMET
2
7
CB0018.1B6
WASHER, FAN RETAINER
12
6
CA0063.1B6
HEX/TORX-FLANGE SCREW, M6 X 30, SW8, T30
2
5
C0192.1B6
STUD, FAN RETAINER
3
4
C0191.1B6
BUTTON, FAN RETAINER
3
3
C0182.07AH
RETAINER, QUARTER TURN FASTENER
4
2
C0175.1B6
FASTENER, QUARTER TURN
4
1
A06010.16CZ
SCREW,M6-1.0X10,HEX/TORXFLANGEHD,CLASS10.9,CLEARZINC
4
Item
24
Part Number
Description
Qty
5
5
4
6
3
1
2
4
9
9 - 11 FT-LBS
(12.2 - 14.9 Nm)
2X
19 - 21 FT-LBS
(25.7 - 28.4 Nm)
3
8
70 - 74 IN-LBS
(7.9 - 8.3 Nm)
2X
1
19 - 21 FT-LBS
(25.7 - 28.4 Nm)
2
7
9 - 11 FT-LBS
(12.2 - 14.9 Nm)
2X
9
9
Q0044.10B5
ADAPTER, 6AN TO 14MM
2
8
Q0031.10B3
OIL LINE RETURN, ASSEMBLY
1
7
Q0030.10B5
OIL LINE, COOLER INPUT
1
6
Q0002.09B5
OIL COOLER
1
5
M0649.1B6
GROMMET, DASH PANEL
2
4
CP0006.1B6
GROMMET, OIL COOLER
2
3
CH0019.10B5
SPACER, GROMMET
2
2
CD0022.1B6
NUT, SPEED CLIP, M6
2
1
CA0063.1B6
HEX/TORX-FLANGE SCREW, M6 X 30, SW8, T30
2
Description
Qty
Item
25
Part Number
38 - 40 IN-LBS
(4.2 - 4.5 Nm)
3X
1
15
18
17
2
38 - 40 IN-LBS
(4.2 - 4.5 Nm)
80 - 82 FT-LBS
(108.4 - 111.1 Nm)
3
5
4
2
6
12
38 - 40 IN-LBS
(4.2 - 4.5 Nm)
3X
19
11
13
10
7
8
9
16
14
1
38 - 40 IN-LBS
(4.2 - 4.5 Nm)
2X
1
19
Y1010.1B6
WIRE GUIDE, FRONT SPROCKET COVER
1
18
M0580.1B6
ENGINE SPROCKET COVER & HEEL GUARD LEFT
1
17
M0570.1AY
16
M0560.10AZ
CHAIN GUARD, SHARK FIN
1
15
M0550.1AY
REAR INNER FENDER
1
14
M0050.1B6
AIRBLOCK, LOWER TRIPLE CLAMP
1
13
G0443.1B6
OUTPUT SPROCKET COMPENSATOR, 16T MODIFIED
1
12
G0442.1B6
HUB COMPONENT, TRANSMISSION OUTPUT SPROCKET
1
11
G0441.1B6
RUBBER DAMPER
3
10
G0407.10AZ
DRIVE CHAIN
1
9
EB0009.1AY
BUSHING, TOPHAT, TRANSMISSION OUTPUT SPROCKET
1
8
E0050.1AY
INNER RING, IR35X40X20.5
1
7
E0049.1AY
NEEDLE BUSHING, 40X47X20 HK4020-2RS
1
6
CF0032.1AY
O-RING, 31MM ID X 1,5MM
1
5
CF0013.1B6
O-RING, 12 X 1.5
1
4
CB0061.1AY
WASHER, TRANSMISSION OUTPUT SPROCKET
1
3
CA0042.1B6
COLLARHEX SCREW, M12X 1.5 X65, CLASS10.9, DIN6922
1
2
CA0030.1B6
SCREW, SHOULDER, M6 - 1, CLASS 8.8
4
1
CA0023.1B6
SCREW, M6-1 X 14 T30
7
Item
26
Part Number
UPPER CHAIN GUARD
Description
1
Qty
5
78 - 82 IN-LBS
(8.8 - 9.2 Nm)
12
14
13
78 - 82 IN-LBS
(8.8 - 9.2 Nm)
3
5
11
3
4
3
2
6
7
10
3
9
78 - 82 IN-LBS
(8.8 - 9.2 Nm)
1
14
Q0016.1B6
FAN GUARD
1
13
M0041.1B6YAJ
RADIATOROUTLET, RIGHT, CARBONFIBER, FROSTCLEAR
1
12
M0040.1B6YAJ
RADIATOR OUTLET, LEFT, CARBON FIBER, FROSTCLEAR
1
11
M0038.1B6YAJ
RADIATOR INLET DUCT, CARBON FIBER, FROST CLEAR
1
10
H0449.1B6
SPACER, BRAKE SCOOP MOUNT
1
9
H0448.1B6
PLUG, BRAKE SCOOP MOUNT
1
8
H0447.1B6YAJ
BRAKECOOLINGSCOOP,LOWER,CARBONFIBER,FROSTCLEAR
1
7
H0446.1B6YAJ
BRAKECOOLINGSCOOP,UPPER,CARBONFIBER,CLEARFROST
1
6
D0600.2CBL
M6X1 NYLOCK BLACK ANODIZ
1
5
CA0023.1B6
SCREW, M6-1 X 14 T30
3
4
C0185.07AH
RIVET, SS, 3/32 X 1/8
24
3
C0181.07AH
RECEPTACLE, QUARTER TURN FASTENER
12
2
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
1
1
A06030.2CZB
SCREW, M6-1.0 X 30 SHCS, CLASS 8.8, BRIGHT ZINC
Description
1
Item
8
78 - 82 IN-LBS
(8.8 - 9.2 Nm)
5
27
Part Number
Qty
20
11
CABLE PASSES THROUGH SOLENOID COVER
BEFORE BEING ATTACHED TO WIRE HARNESS
TAILSECTION SHOWN
FOR REFERENCE ONLY
51 - 56 IN-LBS
(5.7 - 6.3 Nm)
2X
95 - 97 IN-LBS
(10.7 - 10.9 Nm) 10
2X
4
16
CABLES PASS THROUGH SOLENOID COVER
BEFORE BEING ATTACHED TO SOLENOID
19
15
17
TO POSITIVE
BATTERY TERMINAL
STARTER SOLENOID CABLE
SHOWN FOR REFERENCE ONLY
BATTERY PAN SHOWN
FOR REFERENCE ONLY
4
3
9
26 - 30 IN-LBS
(2.9 - 3.3 Nm)
2X
6
10
8
95 - 97 IN-LBS
(10.7 - 10.9 Nm)
5
12
13
7
6
14
TO STARTER
18
6
60 - 70 IN-LBS
(6.7 - 7.9 Nm)
2X
1
2
NEGATIVE BATTERY CABLE
SHOWN FOR REFERENCE ONLY
20
Y1011.1B6
STARTER SOLENOID COVER
1
19
Y0395.1B6
STARTER SOLENOID ASSEMBLY SENSOR,
1
18
Y0381.1B6
BANK ANGLE
1
17
Y0320.1B6
POSITIVE BATTERY CABLE
1
16
Y0302.1B6
VOLTAGE REGULATOR, 3-PHASE SHUNT, 45 AMPS
1
15
Y0152.1B6
ELECTRONIC CONTROL MODULE, BLANK
1
14
Y0114.1B6
LABEL, LITHIUM-ION BATTERY, EBR LOGO
1
13
Y0100A.1B6
BATTERY PACK, LITHIUM ION 8-CELL
1
12
P0091.1B6
PRESSURE SENSOR
1
11
D0600.2CBL
M6X1 NYLOCK BLACK ANODIZ
2
10
D0600.10CCBL
NUT, M6 X 1.0, SPRINGLOCK, CLASS 8, BLACK CHROMATE
3
9
D0400.2CZ
NUT,M4-0.7,NYLONINSERTLOCK,CLASS8,ZINC,TRIVALENT O-
2
8
CF0035.10AZ
RING
1
7
CD0022.1B6
NUT, SPEED CLIP, M6
2
6
CB0008.1B6
WASHER, FLAT, 3/16 X 5/8
6
5
CA0023.1B6
SCREW, M6-1 X 14 T30
1
4
B0613.1BL
WASHER, M6 X 13, FLAT, BLACK CHROMATE
4
3
A06020.1CBL
SCREW,M6-1.0X20HEXHEAD,CLASS10.9,BLACKCHROMATE
2
2
A06010.16CZ
SCREW,M6-1.0X10,HEX/TORXFLANGEHD,CLASS10.9,CLEARZINC
2
1
A04025.1CZ
SCREW, M4-0.7 X 25 HEX HEAD, CLASS 8.8, ZINC, DIN 933
2
Description
Qty
Item
28
Part Number
15
10
16
7
94 - 98 IN-LBS
(10.6 - 11.0 Nm)
2X
21
13
25 - 33 INLBS
(2.8 - 3.7 Nm)
2X
94 - 98 IN-LBS
(10.6 - 11.0 Nm)
2X
18
94 - 98 IN-LBS
(10.6 - 11.0 Nm)
2X
20
25 - 33 INLBS
(2.8 - 3.7 Nm)
2X
94 - 98 IN-LBS
(10.6 - 11.0 Nm)
2X
6
12
19
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
12
6
17
58 - 612 IN-LBS
(6.5 - 7.0 Nm)
2X
3
6
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
11
4
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
6
14
15
8
CLUTCH CABLE SHOWN
FOR REFERENCE ONLY
2
6
16 - 20 FT-LBS
(21.6 - 27.1 Nm)
9
5
1
35 - 37 FT-LBS
(47.4 - 50.1 Nm)
2X
H0300.1B6
BRAKE PAD KIT, FRONT/ not shown
1
21
H0507.1B6
FRONT BRAKE M/C-LEVER ASSEMBLY
1
20
N0104.1B6
CLUTCH M/C-LEVER ASSEMBLY
1
19
Y0745.1AY
HAND CONTROLS, RIGHT HAND SWITCH
1
18
Y0744.1AY
HAND CONTROLS, LEFT HAND SWITCH
1
17
N0151.1AY
CASE, THROTTLE ASSEMBLY
1
16
N0112.1B6
CLUTCH RESERVOIR KIT, 15ML
1
15
N0053.1B6
PLUG, HANDLEBAR
2
14
N0051.1B6
GRIP, RIGHT HAND
1
13
N0050.1B6
GRIP, LEFT HAND
1
12
N0010.1B6
END CAP, FLAT, HANDLEBAR
2
11
N0003.1B6ZT
HANDLEBAR, CLIPON, RIGHT
1
10
N0002.1B6ZT
HANDLEBAR CLIPON, LEFT
1
9
M0819.1B6
GRAPHIC, BRAKE CALIPER, PEGASUS
1
8
H1531.1B6
BRAKE LINE, FRONT, ASSEMBLY
1
7
H0523.1B6
FRONT BRAKE RESERVOIR KIT, 30ML
1
6
H0412.01A0
WASHER, CRUSH
6
5
H0405.1B6
BANJO BOLT
1
4
H0203B.1B6
CLUTCH SWITCH, M10 X 1.0
1
3
H0203A.1B6
BRAKE LIGHT SWITCH, M10 X 1.0
1
2
H0110.1B6ZT
FRONT CALIPER ASSEMBLY, ZTL 2.2
1
1
AA0608.2CXZB
SCREW, 3/8-16 X 1.0, SHCS W/ SCOTCHGRIP
2
Item
29
Part Number
Description
Qty