compact 1250 - Sky Climber

KY CLIMBER
SPA
RE
MA PART
NUA
L
COMPACT 1250
N.V. Sky Climber Europe S.A.
Boomsesteenweg 14
2630 Aartselaar
Belgium
Tel +32 (0)3 887 81 20
Fax +32 (0)3 887 09 94
info@skyclimber.be
COMPACT 1250
SPARE PART MANUAL
www.skyclimber.com
Sky Climber Inc.
1501 Rock Mountain Blvd.
Stone Mountain
Georgia 30083, USA
Tel +1 (770) 939-7705
Fax +1 (770) 493-7392
info@skyclimber.com
SP•42•00A
ED•2002•09•01
KY CLIMBER
2
FOREWORD
Welcome to Sky Climber.
Congratulations on your new Sky Climber product. All Sky Climber products are designed and
certified to the highest worldwide industry standards. Our continuous quality control ensures this
product is manufactured to the relevant codes.
It is your responsibility to READ AND UNDERSTAND the contents of this manual. If you have
any questions whatsoever, contact your dealer or Sky Climber customer service.
Sky Climber ‘spare part manuals’ are designed for easy and efficient ordering of spare parts.
Each part can be recognized easily with the use of exploded views.
Part numbers are shown near the assembly. The parts list, with part numbers and descriptions,
are in chronological order.
Sky Climber reserves the right to continually improve its products. Every effort has been made to
make this manual as accurate as possible at the time of publication; however, there may be
product changes which are not detailed in the manual.
Each manual is also available as a PDF (portable document format). A PDF ‘spare part manual’
can be used to look up the correct spare part on a computer screen. With the use of the
‘Contents’, you can quickly jump to the correct page by clicking on the contents line or bookmark. You can recognize other links by blue markings.
We remind you to always wear personal fall protection equipment.
Your Sky Climber Team
© Sky Climber, 2002
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher.
COMPACT 1250
SPARE PART MANUAL
SP•42•00A
ED•2002•09•01
KY CLIMBER
3
CONTENTS COMPACT 1250
COMPACT 1250 ................................................................................................................... 1
FOREWORD ......................................................................................................................... 2
CONTENTS ........................................................................................................................... 3
OVERVIEW • COMPACT 1250 ............................................................................................... 4
Steel wire rope and End rope fittings....................................................................................... 5
Accessories ........................................................................................................................... 6
Compact 1250: electric & air ................................................................................................. 7
Gearbox side ........................................................................................................................ 8
Electric motor ...................................................................................................................... 11
Electric Control Units ........................................................................................................... 13
Air motor assy ..................................................................................................................... 16
Stirrup straps....................................................................................................................... 20
Emergency handwheels........................................................................................................ 21
Decals and Nameplates ....................................................................................................... 22
GUIDE TO ORDER SPARE PARTS • Compact 1250 ................................................................ 23
COMPACT 1250
SPARE PART MANUAL
SP•42•00A
ED•2002•09•01
KY CLIMBER
4
OVERVIEW • COMPACT 1250
(see also: spare part manual Sky Lock III 5/16” (8mm))
MECHANICAL SIDE
OPTIONAL
Traction sheave + Gearbox
42009046
Steel Wire Rope
51008306
Traction sheave assy
42009057
End Rope Fittings
51009015
Gearbox assy
42009038
Shipping box
42008073
First gear level
42009018
Canvas
42008106
Second gear level
42009019
Emergency handle
42009858
Stirrup Strap assy
42009005
Compact 1250
42023035 (1~60Hz)
42081036 (AIR)
ELECTRICAL DRIVEN
AIR DRIVEN
Air Motor assy + FL
Pendant Control Box
600-98
41021752
Air Motor assy
Motor Unit
42081603
42023659
Housing assy
Electric Motor
42008471
42023661 (1~, 60Hz)
Rotor assy
Brake assy
42008461
43009110
Brake assy
42008462
Electric Control Box
Gearbox assy
42008463
OVERVIEW
COMPACT 1250
SP•42•036
ED•2002•09•01
KY CLIMBER
5
51008306 SWR Ø 5/16”
Sky Climber steel wire rope (SWR) is according
ISO 2408 and NBN 04-001.
Steel wire rope specifications
• Rope diameter
5/16” (8mm)
• Construction
5x26WS, fiber core
• Type and direction of lay right hand,
regular lay,
preformed
• Surface finish of wires
galvanised
• Tensile strength
307224PSI
(2160N/mm2)
• Theoretical breaking load 14522LBS (64.6kN)
• Actual breaking load
11577LBS (51.5kN)
• Lubrication
lightly greased
51009015 SHACKLE & CLAMPS
LOOP
119-8
119-5
119-6 Bolted clamp
(51008306 SWR Ø8mm, not included)
119-6(3x)
(51008306 SWR Ø8mm, not included)
51009015
119-5
119-6
119-8
STEEL WIRE ROPE and END ROPE FITTINGS
COMPACT 750, 1000, 1250
Shackle with bolted clamps
Steel thimble
Bolted clamp
Shackle with safety pin
SP•42•015
ED•2002•09•01
KY CLIMBER
42008073 SHIPPING BOX
6
42008106 CANVAS
42008073 Shipping box
12009237 Decal ‘Sky Climber’
42008106 Canvas
ACCESSORIES
COMPACT-SERIES
SP•42•017
ED•2002•09•01
KY CLIMBER
7
COMPACT 1250 ELECTRIC & AIR
56009839 Sky Lock III 5/16” (8mm)
(see: spare part manual Sky Lock III 5/16” (8mm))
12000308(3x) Spring washer
107-856 Shoulder Bolt
12000008(3x) Washer
11000325(3x) Bolt
42009858 Emergency handwheel
107-328 Nut
600-7 Sky Lock Link
42023659 Motor Unit
107-82 Shoulder Bolt
Traction sheave + gearbox assy
Compact air motor assy with filter-lubricator
Electric Control Box
Stirrup strap assy
Electric motor
600-96 Instruction decal (Compact 1250)
HOISTS: ELECTRIC and AIR
COMPACT 1250
SP•42•023
ED•2002•09•01
KY CLIMBER
8
42009046 TRACTION SHEAVE + GEARBOX ASSY
600-23
42008081
Gearbox assy
42008091
42008088
13000517(3x)
Traction sheave assy
11002345(4x)
12000008(6x)
12009086(7x)
42008090(7x)
11002370(4x)
42008084(6x)
12000008(4x)
12005508(6x)
12000008(6x)
42008045(2x)
12000008(4x)
42008077
12005508(4x)
42009046
11002345
11002370
12000008
12005508
12009086
13000517
42008045
42008077
42008081
42008084
42008088
42008090
42008091
600-23
Traction sheave + Gearbox assy
Screw
Screw
Washer
Selflocking nut
Dowell pin
Screw
Mounting strap
Cable guiding
Cover plate (blue)
Roller
Guiding ring
Special washer
Entry guide
Traction sheave assy
Gearbox assy
Handle
TRACTION SHEAVE + GEARBOX
COMPACT 1000, 1250
SP•42•020
ED•2002•09•01
KY CLIMBER
42009038 GEARBOX ASSY
9
42009018 GEAR LEVEL 1
52008292
13000053
26008566
52008294
42009018
12002017
26008567(3x)
26008569
42008031
42008040
12002135(2x)
26008537(6x)
42008033(3x)
42008032(3x)
42009019 GEAR LEVEL 2
13000054
42009019
26008567(3x)
42008035
26008537(6x)
42008033(3x)
42008034(3x)
42009038
12002017
12002135
26008569
42008040
42009018
42009019
52008294
Gearbox assy
Retaining ring
Retaining ring
Ball bearing
Shaft
Gearbox: first gear level
Gearbox: second gear level
Seal
GEARBOX
COMPACT-SERIES
42009018
13000053
26008537
26008566
26008567
42008031
42008032
42008033
52008292
Gearbox: first gear level
Safety ring
Washer
Ball bearing
Needle bearing
Housing
Planet bolt
Planet gear wheel
Seal
42009019
13000054
26008537
26008567
42008033
42008034
42008035
Gearbox: second gear level
Safety ring
Washer
Needle bearing
Planet gear wheel
Planet bolt
Planet carrier
SP•42•018
ED•2002•09•01
KY CLIMBER
10
42009057 TRACTION SHEAVE ASSY
42008074
42008075
42008037
52008295
12005506(8x)
42008044
12000006(8x)
13000707(8x)
42008047(16x)
11002280(8x)
26008568
42009057
11002280
12000006
12005506
13000707
26008568
42008037
42008044
42008047
42008074
42008075
52008295
Traction sheave assy
Screw
Washer
Selflocking nut
Pressure spring
Ball bearing
Bearing cover
Cover housing
Spring guiding
Traction sheave
Drive disc
Seal
TRACTION SHEAVE
COMPACT 1000, 1250
SP•42•010
ED•2002•09•01
KY CLIMBER
11
42023661 ELECTRIC MOTOR: 1~(1x220V) 60Hz
13000044(3x)
41008168 43009110
12005405(4x)
42008156
12000405(4x)
12003520
42008157
43008124(4x)
13000044(2x)
42009105
53008170
26008556
41009121
42009107
Frame with stator
26008556
41008115(2x)
52008280
42023661
12000405
12003520
12005405
13000044
26008556
41008115
41008116
41008168
41009121
42008156
42008157
42009105
42009107
43008124
43009110
52008280
53008170
Use SN
41008116
Electric motor: 1~(1x220V) 60Hz
Serrated washer
Spring pin
Nut
Screw
Ball bearing
Spring washer
Front flange
Cooling fan assy (aluminium)
Centrifugal mechanism - rotary part
Cover cooling fan (blue)
Cover (motor)
Centrifugal switch - fixed part
Rotor on shaft
Through bolt
Motor brake assy
Seal
Cable gland
Frame with stator
ELECTRIC MOTOR: 1~ (1x220V) 60Hz
COMPACT 1000, 1250 • CX 500
SP•42•022
ED•2002•09•01
KY CLIMBER
12
43009110 MOTOR BRAKE ASSY
42008174
42008170
42008172
12002020(2x)
42008173
14003119
42008136
42008171
52008279
43009104
43009110
12002020
14003119
42008136
42008170
42008171
42008172
42008173
42008174
43009104
52008279
Motor brake assy
Retaining ring
Key
Set of mounting screws
Brake disc
Hub
Rotor/friction disc
Coil assy
Dust cover
Release handle assy
Seal
MOTOR BRAKE: ELECTRIC
COMPACT-SERIES
SP•42•009
ED•2002•09•01
KY CLIMBER
13
Electric control box: 1~(1x220V) 60Hz
12009178
11002230(6x)
102-242
12000406(6x)
600-95
53005568_D
800-109
42008089
53008202
42008105
53008510
(optional)
53008476
11005008(2x)
53008446
53008848
12000404(2x)
11004008(2x)
53008979(2x)
53008518(4e)
12005008
53008680
53008915
53008671
11004008
600-90
53008847
800-16
600-91
11008210(2x)
53008670
53008780
11008216(3x)
53008895
53008672
53008147(2x)
53008219(6.3”)
53008800
53008931(2x)
53008834
53008674(3x)
53008673
42008108
126-631
53008153
52008288
126-490(3’)
53008722
12000303(4x)
102-94-1
102-92-1
53008725
12005003(1x)
53008926
11004416(4x)
53008727
ELECTRIC CONTROL BOX: 1~ (1x220V) 60Hz
COMPACT 1250
SP•42•019
ED•2002•09•01
KY CLIMBER
11002230
11004008
11004416
11005008
11008210
11008216
12000303
12000404
12000406
12005003
12005008
12009178
42008089
42008105
42008108
52008288
53005568
53008147
53008153
53008202
53008219
53008446
53008476
53008510
53008518
53008670
53008671
Electric Control Box
Screw
Screw
Screw
Screw
Screw
Screw
Spring washer
Serrated washer
Serrated washer
Nut
Nut
Decal ‘220V/60Hz’
Handle
Gasket (electrobox)
Bottom (electrobox)
O-ring
Wiring diagram enclosed
Stud-spacer
Counter nut
Cover (electrobox)
Din-rail
Capacitor support
Capacitor
Hour meter (optional)
Terminal bloc (4 connections)
Switch body with elements (2NO)
Emergency push button
7
8
Hoist
Volts
CX1250
COMPACT 1250
220/60Hz
220/60Hz
CS
88-106 µ F
88-106 µ F
14
53008672
53008673
53008674
53008680
53008722
53008725
53008727
53008780
53008800
53008834
53008847
53008848
53008895
53008915
53008926
53008931
53008979
102-242
102-92-1
102-94-1
126-490
126-631
600-90
600-91
600-95
800-109
800-16
5
6
Switch body with elements (2NC)
Switch element (NO)
Switch element (NC)
Selector switch (green)
Connector
Gasket, sealing
Jumper plug
Viking clamp (yellow/green)
Light module
Cycle timer
Rectifier and spark suppressor
Spark supressor
Nameplate 'Stop'
Nameplate (Up-Down)
Tube
Contactor
Contactor element
Decal (UL)
Male plug
Plughousing
Electric cable
Cable gland
End cap for capacitor
Bracket for capacitor
Decal (Compact 1250)
Decal (Controlled descent notice)
Capacitor
4
1
2
3
CRB
LEGEND:
40 µ F
40 µ F
C1
C2
F
HM
K1
K2
LP1
M1
M2
P2
R
S1
S2
S3
S4
S5
TM
X1
X2
Y
3
lt. blue
X1
D
61
S1
(E-STOP)
K1
S4
62
25
GND
2
27
(L) L1
1
K1
33
brown
3
30
4
2
1
6
27
A1
18
4
35
M2
3
K1
31
TM
36
A2
1
36
X2
K2
2
31
purple
2
orange
2
1
K1
5
M1
26
C
2
26
(N) L2
K2
1
30
54
53
black
1
30
3
C1
C2
2
31
X1
2
4
3
LP1
Capacitor, Run & Brake
Capacitor, Start
Main Filter
Hour Meter (Optional)
Contactor, "Down"
Contactor, "Up"
Power Indicator
D
Motor Winding (Main)
Motor Winding (Aux.)
Jumper Plug
Bridge Rectifier
Switch, Emergency Stop
Switch, Selector, "Up"
Switch, Selector, "Down"
Switch, Centrifugal
Switch, Thermal Protection
Timer Module, Repeat Cycle
Plug, Power Source
Connector, Pendant/Jumper Plug
Brake Coil
K2
C
4
6
5
1
25
2
27
X2
2
A
A
33
B
B
34
C
C
31
D
D
32
E
E
17
F
F
16
G
2
1
HM
30
blue
8
black
K1
K2
12
grey
R
grey
10
32
S5
S3
G
2
1
22
19
A1
18
A1
K2
(UP)
K1
3
22
S2
16
A2
20
21
28
4
B
MOTOR
K2
3
4
28
K1
(DOWN)
17
25
20
A2
21
DEBUR AND BREAK SHARP EDGES
WEIGHT
MATERIAL
LBS
KG
16
THREATMENT
SCALE SIZE
1:6
A
B/A3
CAD GENERATED DRAWING.
DO NOT MANUALLY UPDATE.
DO NOT SCALE DRAWING.
ECN #
D
C
B
A
Add Power indicator, Flashing E-Stop indicator, Pendant Control/Jumper Plug connector, Optional Hour Meter, & Aux. Contactor (K1, 61 & 62) in line with C1.
Add 4th E-Stop element to existiing E-Stop cluster.
Add Auxillary Contactor (K1, 53 & 54) between C1 and C2.
Original Release
RJL
RJL
PVD
YVG
REV REVISION DESCRIPTION
8
54
53
32
JUMPER PLUG
2001-021
2001-007
2000-026
6
5
Y
(Optional)
F
B
7
31
AC
P2
1
2
33
26/06/02
17/12/01
18/04/01
17/04/97
BY DATE (DD/MM/YY) FROM
7
6
5
4
ELECTRIC CONTROL BOX: 1~ (1x220V) 60Hz
COMPACT 1250
APPROVALS
DRAWN
CHECKED
APPROVED
3
BY
DATE: DD/MM/YY
RJL 2 6 / 0 6 / 0 2
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF SKY CLIMBER. ANY
UNLESS OTHERWISE STATED
REPRODUCTION IN PART OR WHOLE WITHOUT THE
TOLERANCES IN MM
WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED.
TOL. ISO 2768-m
>
6
30 120 400
0,5
<
30
120 400
6
TOL. ±0.1
±0.2
±0.3
±0.5
±0.8
MACHINED SURFACES 1 2 . 5
ISO 1302
UNLESS OTHERWISE STATED
DWG. NO.
TOLERANCES IN INCHES
FRACTIONS
DECIMALS
ANGLES
X ± . 0 6 0 .0 ± .2°
XX ± .015
.00 ± .5°
XXX ± .005
2
A
SCHEMATIC, ELECTRIC
CONTROL, 220VAC, 1-PHASE
REV.
D
53005568
REPLACES DWG. NO.
53005568
REV.
SHEET
1 OF 1
C
1
SP•42•019
ED•2002•09•01
KY CLIMBER
15
41021752 PENDANT CONTROL BOX
53008854
53008856
53005521_A
53008857
53008063 (7’)
53008906
53008726
53008376(2x)
53008375(2x)
41021752
53008063
53008375
53008376
53008726
53008854
Pendant Control Box
Electric cable
Switch element (NO)
Switch element (NC)
Straight plug connector
Emergency stop button
7
8
53008856
53008857
53008906
5
6
Up push button (black arrow)
Down push button (white arrow)
Pendant station (pistol grip)
(not included: electric cable, connector,
and one NC switch element)
4
1
2
3
LEGEND:
Pendant Control Plug
Emergency Stop
Push Switch (Up)
Push Switch (Down)
P1
S1
S2
S3
D
D
S1
(E-STOP)
S2
P1
C
4
3
8
1
2
1
2
1
2
black
C
A
blue
B
9
4
3
white
3
C
white/black
4
D
S3
5
red
6
orange
E
F
7
green
G
B
B
DEBUR AND BREAK SHARP EDGES
WEIGHT
MATERIAL
LBS
KG
THREATMENT
SCALE SIZE
1:6
A
B/A3
CAD GENERATED DRAWING.
DO NOT MANUALLY UPDATE.
DO NOT SCALE DRAWING.
APPROVALS
DRAWN
A
ECN #
Original Release
RJL
REV REVISION DESCRIPTION
8
22/03/02
BY DATE (DD/MM/YY) FROM
7
6
PENDANT CONTROL BOX
COMPACT 750, 1000, 1250
5
4
CHECKED
APPROVED
3
BY
DATE: DD/MM/YY
RJL 2 2 / 0 3 / 0 2
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF SKY CLIMBER. ANY
UNLESS OTHERWISE STATED
REPRODUCTION IN PART OR WHOLE WITHOUT THE
TOLERANCES IN MM
WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED.
TOL. ISO 2768-m
>
6
0,5
30 120 400
<
30
6
120 400
TOL. ±0.1
±0.2
±0.3
±0.5
±0.8
MACHINED SURFACES 1 2 . 5
ISO 1302
UNLESS OTHERWISE STATED
DWG. NO.
TOLERANCES IN INCHES
FRACTIONS
DECIMALS
ANGLES
X ± . 0 6 0 .0 ± .2°
XX ± .015
.00 ± .5°
XXX ± .005
2
A
PENDANT CONTROL
ELECTRIC SCHEMATIC
REV.
A
53005521
REPLACES DWG. NO.
SHEET
1 OF 1
REV.
1
SP•42•002
ED•2002•09•01
KY CLIMBER
16
600-98 COMPACT AIR MOTOR ASSY WITH FILTER-LUBRICATOR
12009265
12000008(3x)
12000308(3x)
11000325(3x)
139-22
101-213
101-125-3(5”)
42081603
101-124-2
600-97
800-109
102-379
103808(2x)
101-126-2
107-626
101-206-1
13000523
100-31-2(2x)
101-153-1
800-74
139-4
800-87(2x)
101-152-2
600-98
103808
12000008
12000308
12009265
13000523
13000525
42081603
100-31-2
101-124-2
101-125-3
101-126-2
101-130
Compact Air Motor assy with
Filter-Lubricator
Bolt
Washer
Spring washer
Decal (Down-Stop-Up)
Special bolt
Bolt
Air motor assy
Spacer
Fitting
Hose
Elbow
Nipple Pipe
101-130(2x)
101-152-2
101-153-1
101-206-1
101-213
102-379
107-626
139-22
139-4
600-97
800-109
800-74
800-87
Filter
Lubricator assy
Close nipple
Connector
Decal (UL)
Washer
Reducer bushing
Air king connector
Decal (Compact 1250 air)
Decal (Controlled descent notice)
Bracket
Beeline pipe clamp
AIR MOTOR WITH FILTER-LUBRICATOR (HOIST MOUNTED)
COMPACT AIR: 1250
SP•42•021
ED•2002•09•01
KY CLIMBER
17
42081603 AIR MOTOR ASSY
42008423
(42008470)
42008424
26008538(2x)
26008594
42008471
42008425
11002245(2x)
52008308
42008420
42008421(2x)
42008463
11002216(6x)
42008419
42008451
42008418
11002270(2x)
42008461
42081603
11002216
11002245
11002270
26008538
26008594
42008418
42008419
42008420
42008421
42008423
42008424
42008425
42008451
42008461
42008462
42008463
42008470
42008471
52008308
42008462
Air motor assy
Screw
Screw
Screw
Washer
Needle bearing
Dish
Motor flange
Closing flange
Bolt
Spring
Lever
Housing flange
Air outlet mufler
Rotor assy
Brake assy
Gearbox assy
Inlet nipple
Housing assy
Seal
AIR MOTOR
COMPACT-SERIES: AIR
SP•42•007
ED•2002•09•01
KY CLIMBER
18
42008471 HOUSING ASSY
12009305
42008449(2x)
42008409
42008450
Housing
11003306
52008309(2x)
42008402
42008422
42008454(2x)
42008452
52008307(2x)
42008408(4x)
42008461 ROTOR ASSY
14004406
26008505
42008411
12002012
42008414(6x)
42008415(6x)
42008453
42008413
12002142
42008411
42008410
42008416
26008505
42008412
12002142
12003416
42008471
11003306
12009305
42008402
42008408
42008409
42008422
42008449
42008450
42008452
42008454
52008307
52008309
-
Housing assy
Socket
Plug
Bushing (not available as a spare part)
Air mufler assy
Screw
Valve
Elbow
Tube
Blocking axle
Plug
O-ring
O-ring
Housing
AIR MOTOR
COMPACT-SERIES: AIR
42008461
12002012
12002142
12003416
14004406
26008505
42008410
42008411
42008412
42008413
42008414
42008415
42008416
42008453
Rotor assy
Retaining ring
Retaining ring
Spring pin
Key
Ball bearing
Closing plate
Distance ring
Housing
Rotor
Blade
Special pin
Closing plate
Pinion
SP•42•007
ED•2002•09•01
KY CLIMBER
19
42008462 BRAKE ASSY
42008438
52008309
42008436(2x)
52008312
42008456
12003424(2x)
42008432
52008311
42008431
42008455
42008435
42008430
11002290(4x)
42008429
42008437(2x)
13000057
42008458
42008433(8x)
42008463 GEARBOX ASSY
26008592
42008442
26008691(3x)
11002220(3x)
42008446(3x)
52008308
42008447
42008440
42008443
42008444
42008462
11002290
12003424
13000057
42008429
42008430
42008431
42008432
42008433
42008435
42008436
42008437
42008438
42008455
42008456
42008458
52008309
52008311
52008312
Brake assy
Screw
Spring pin
Retaining ring
Housing (brake)
Quad ring
Piston brake
Air seal
Spring
Cover (brake)
Bolt (release handle)
Quad ring
Release handle
Housing assy
Rotor
Pressure disc
O-ring
O-ring
O-ring
AIR MOTOR
COMPACT-SERIES: AIR
42008463
11002220
26008592
26008691
42008440
42008442
42008443
42008444
42008446
42008447
52008308
Gearbox assy
Screw
Ball bearing
Needle bearing
Housing
Gear wheel
Key
Planet carrier with bolts
Planet gear wheel
Metal ring
Seal
SP•42•007
ED•2002•09•01
KY CLIMBER
20
42009005 SS FOR ES
13000528(2x)
42008079
12005512(4x)
13000527(2x)
12000012(8x)
42009005
12000012
12005512
13000527
13000528
42008079
S tirrup stra p a ssy
for End S tirrup
W ashe r
S e lflocking nut
Bolt
Bolt
S tirrup strap
STIRRUP STRAPS
COMPACT-SERIES
SP•42•004
ED•2002•09•01
KY CLIMBER
21
42009858 EMERGENCY HANDWHEEL ASSY
Operating position
Stored position
41008828
12005012
12000412
11000550
42009858
11000550
12000412
12005012
41008828
Emergency handwheel assy
Screw
Serrated washer
Nut
Handwheel
EMERGENCY HANDWHEEL
COMPACT-SERIES: ELECTRIC
SP•42•025
ED•2002•09•01
KY CLIMBER
22
Decals and Nameplates
12009178 Decal ‘220V/60Hz’
53008895 Nameplate
‘Stop’
12009237 Decal ‘Sky Climber’
12009265 Decal (Down-Stop-Up)
53008915 Nameplate
(Up-Down)
600-96 Instruction
decal (Compact 1250)
102-242 Decal (UL)
102-379 Decal (UL)
600-97 Decal (Compact 1250 air)
600-95 Decal (Compact 1250)
800-109 Decal (Controlled descent notice)
DECALS and NAMEPLATES
COMPACT 1250
SP•42•026
ED•2002•09•01
KY CLIMBER
23
GUIDE TO ORDER SPARE PARTS • Compact 1250
Please complete and attach to your Purchase Order for easy order placement.
Qty
Qty
PN
Description
PN
Description
103808
Bolt
12003424
Spring pin
11000325
Bolt
12003520
Spring pin
11000550
Screw
12005003
Nut
11002216
Screw
12005008
Nut
11002220
Screw
12005012
Nut
11002230
Screw
12005405
Nut
11002245
Screw
12005506
Selflocking nut
11002270
Screw
12005508
Selflocking nut
11002280
Screw
12005512
Selflocking nut
11002290
Screw
12009086
Dowell pin
11002345
Screw
12009178
Decal '220V/60Hz'
11002370
Screw
12009237
Decal 'Sky Climber'
11003306
Socket
12009265
Decal (Down-Stop-Up)
11004008
Screw
12009305
Plug
11004416
Screw
13000044
Screw
11005008
Screw
13000053
Safety ring
11008210
Screw
13000054
Safety ring
11008216
Screw
13000057
Retaining ring
12000006
Washer
13000517
Screw
12000008
Washer
13000523
Special bolt
12000012
Washer
13000525
Bolt
12000303
Spring washer
13000527
Bolt
12000308
Spring washer
13000528
Bolt
12000404
Serrated washer
13000707
Pressure spring
12000405
Serrated washer
14003119
Key
12000406
Serrated washer
14004406
Key
12000412
Serrated washer
26008505
Ball bearing
12002012
Retaining ring
26008537
Washer
12002017
Retaining ring
26008538
Washer
12002020
Retaining ring
26008556
Ball bearing
12002135
Retaining ring
26008566
Ball bearing
12002142
Retaining ring
26008567
Needle bearing
12003416
Spring pin
26008568
Ball bearing
GUIDE TO ORDER SPARE PARTS
COMPACT 1250
SP•42•031
ED•2002•09•01
KY CLIMBER
Qty
PN
Description
Qty
PN
24
Description
26008569
Ball bearing
42008108
Bottom (electrobox)
26008592
Ball bearing
42008136
Set of mounting screws
26008594
Needle bearing
42008156
Cover cooling fan (blue)
26008691
Needle bearing
42008157
Cover (motor)
41008115
Spring washer
42008170
Brake disc
41008116
Front flange
42008171
Hub
41008168
Cooling fan assy (aluminium)
42008172
Rotor/friction disc
41008828
Handwheel
42008173
Coil assy
41009121
Centrifugal mechanism - rotary part
42008174
Dust cover
41021752
Pendant Control Box
42008408
Air mufler assy
42008031
Housing
42008409
Screw
42008032
Planet bolt
42008410
Closing plate
42008033
Planet gear wheel
42008411
Distance ring
42008034
Planet bolt
42008412
Housing
42008035
Planet carrier
42008413
Rotor
42008037
Bearing cover
42008414
Blade
42008040
Shaft
42008415
Special pin
42008044
Cover housing
42008416
Closing plate
42008045
Mounting strap
42008418
Dish
42008047
Spring guiding
42008419
Motor flange
42008073
Shipping box
42008420
Closing flange
42008074
Traction sheave
42008421
Bolt
42008075
Drive disc
42008422
Valve
42008077
Cable guiding
42008423
Spring
42008079
Stirrup strap
42008424
Lever
42008081
Cover plate (blue)
42008425
Housing flange
42008084
Roller
42008429
Housing (brake)
42008088
Guiding ring
42008430
Quad ring
42008089
Handle
42008431
Piston brake
42008090
Special washer
42008432
Air seal
42008091
Entry guide
42008433
Spring
42008105
Gasket (electrobox)
42008435
Cover (brake)
42008106
Canvas
42008436
Bolt (release handle)
GUIDE TO ORDER SPARE PARTS
COMPACT 1250
SP•42•031
ED•2002•09•01
KY CLIMBER
Qty
PN
Description
Qty
25
PN
Description
42008437
Quad ring
42081603
Air motor assy
42008438
Release handle
43008124
Through bolt
42008440
Housing
43009104
Release handle assy
42008442
Gear wheel
43009110
Motor brake assy
42008443
Key
51008306
SWR Ø 5/16"
42008444
Planet carrier with bolts
51009015
Shackle with bolted clamps
42008446
Planet gear wheel
52008279
Seal
42008447
Metal ring
52008280
Seal
42008449
Elbow
52008288
O-ring
42008450
Tube
52008292
Seal
42008451
Air outlet mufler
52008294
Seal
42008452
Blocking axle
52008295
Seal
42008453
Pinion
52008307
O-ring
42008454
Plug
52008308
Seal
42008455
Housing assy
52008309
O-ring
42008456
Rotor
52008311
O-ring
42008458
Pressure disc
52008312
O-ring
42008461
Rotor assy
53005568
Wiring diagram enclosed
42008462
Brake assy
53008063
Electric cable
42008463
Gearbox assy
53008147
Stud-spacer
42008470
Inlet nipple
53008153
Counter nut
42008471
Housing assy
53008170
Cable gland
42009005
Stirrup strap assy for ES
53008202
Cover (electrobox)
42009018
Gearbox: first gear level
53008219
Din-rail
42009019
Gearbox: second gear level
53008375
Switch element (NO)
42009038
Gearbox assy
53008376
Switch element (NC)
42009046
Traction sheave + Gearbox assy
53008446
Capacitor support
42009057
Traction sheave assy
53008476
Capacitor
42009105
Centrifugal switch - fixed part
53008510
Hour meter (optional)
42009107
Rotor on shaft
53008518
Terminal bloc (4 connections)
42009858
Emergency handwheel assy
53008670
Switch body with elements (2NO)
42023659
Motorunit
53008671
Emergency push button
42023661
Electric motor: 1~(1x220V) 60Hz
53008672
Switch body with elements (2NC)
GUIDE TO ORDER SPARE PARTS
COMPACT 1250
SP•42•031
ED•2002•09•01
KY CLIMBER
Qty
PN
Description
Qty
PN
26
Description
53008673
Switch element (NO)
102-92-1
Male plug
53008674
Switch element (NC)
102-94-1
Plughousing
53008680
Selector switch (green)
107-328
Nut
53008722
Connector
107-626
Washer
53008725
Gasket, sealing
53008726
Straight plug connector
53008727
107-82
Shoulder bolt
107-856
Shoulder bolt
Jumper plug
119-5
Steel thimble
53008780
Viking clamp (yellow/green)
119-6
Bolted clamp
53008800
Light module
119-8
Shackle with safety pin
53008834
Cycle timer
126-490
Electric cable
53008847
Rectifier and spark suppressor
126-631
Cable gland
53008848
Spark supressor
53008854
Emergency stop button
53008856
Up push button (black arrow)
53008857
Down push button (white arrow)
53008895
Nameplate 'Stop'
600-90
End cap for capacitor
53008906
Pendant station (pistol grip)
600-91
Bracket for capacitor
53008915
Nameplate (Up-Down)
600-95
Decal (Compact 1250)
53008926
Tube
600-96
Instruction decal (Compact 1250)
53008931
Contactor
600-97
Decal (Compact 1250 air)
53008979
Contactor element
600-98
Air motor assy with Filter-Lubricator
56009839
Sky Lock III 5/16" (8mm)
100-31-2
Spacer
800-16
Capacitor
101-124-2
Fitting
800-74
Bracket
101-125-3
Hose
800-87
Beeline pipe clamp
101-126-2
Elbow
Use SN
Frame with stator
101-130
139-22
Reducer bushing
139-4
Air king connector
600-23
600-7
800-109
Handle
Sky Lock Link
Decal (Controlled descent notice)
Nipple Pipe
101-152-2
Filter
101-153-1
Lubricator assy
101-206-1
Close nipple
101-213
Connector
102-242
Decal (UL)
102-379
Decal (UL)
GUIDE TO ORDER SPARE PARTS
COMPACT 1250
SP•42•031
ED•2002•09•01
SUPPLEMENT
to
SPARE PARTS MANUALS
for
COMPACT 1000 HOIST (SC602)
&
COMPACT 1250 HOIST (SC601)
This supplement will indicate the correct configurations and part numbers
for the Solid Sheave version of the Compact 1000 & Compact 1250 hoists.
It also indicates the correct configurations, part numbers, and wiring
schematic for the 1.3 Hp Baldor Motor version of the Compact 1000 &
Compact 1250 hoists.
7
8
6
5
4
ITEM NO. QTY.
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
1
10
1
11
1
12
2
13
2
14
2
15
1
16
1
17
1
18
1
19
1
20
3
21
3
22
3
D
7
2
11
10
12
9
20
21
22
4
C
54008054 REV A
2
3
PART NO.
54008050
54008046
54008047
54008048
101-152-2
101-153-1
54008041
54008040
800-109
102-379
600-97
11006216
12000006
12005506
139-4
101-206-1
13000523
107-626
12005006
12000008
12000308
11000325
DESCRIPTION
COMPACT / ALPHA FRL BRACKET
FITTING - PARKER P/N 8-8-VTX
FITTING - PARKER P/N 8 X6EF
FITTING - PARKER P/N 8 V6X
FILTER - PARKER P/N 06F24AC
LUBRICATOR - PARKER P/N 06L21BE
MOUNTING BRACKET - PARKER P/N PS755P
BODY CONNECTOR - PARKER P/N PS754P
DECAL (CONTROLLED DESCENT NOTICE)
DECAL - UL ACCESSORIES
DECAL (COMPACT 1250 AIR)
M6 x 16 CARRIAGE BOLT - DIN 603
FLAT WASHER - M6 ZINC PLATED - DIN 125
NUT SL M6 DIN985
AIR KING CONNECTOR - 3/8 NPT FEMALE
CLOSE NIPPLE - 3/8 NPT
SPECIAL BOLT
WASHER PL TY B 1/4 PL
M6 X 1.0 NUT
FLAT WASHER - M8 ZINC PLATED - DIN 125
WASHER LK M8 DIN127
SCREW HH M8X25 DIN933
D
C
B
B
3
DEBUR AND BREAK SHARP EDGES
MATERIAL
6
14
13
8
5
16
1
15
18
17
19
WEIGHT
N/A
THREATMENT
LBS
N/A
KG
SCALE
1:4
A
SIZE
B/A3
CAD GENERATED DRAWING.
DO NOT MANUALLY UPDATE.
DO NOT SCALE DRAWING.
APPROVALS BY
DRAWN
1021
A
DH 09/12/03
PRODUCT RELEASED
BY DATE (DD/MM/YY) FROM
ECN # REV REVISION DESCRIPTION
8
7
6
5
4
CHECKED
APPROVED
3
DATE: DD/MM/YY
DEH 08/06/03
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF SKY CLIMBER. ANY
REPRODUCTION IN PART OR WHOLE WITHOUT THE
WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED.
UNLESS OTHERWISE STATED
TOLERANCES IN MM
TOL. ISO 2768-m
0,5
>
6
6
<
30
TOL. 0.1 0.2
30 120
120 400
0.3 0.5
400
0.8
MACHINED SURFACES 12.5
ISO 1302
UNLESS OTHERWISE STATED
TOLERANCES IN INCHES
FRACTIONS DECIMALS ANGLES
X .060 .0 .2
XX .015 .00 .5
XXX .005
2
COMPACT FL ASSEMBLY
DWG. NO.
REV.
54008054
REPLACES DWG. NO.
A
REV.
1
SHEET
1 OF 1
A
8
7
6
5
4
3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
B 15
16
17
18
19
20
B 21
B 22
23
24
25
26
27
28
29
30
31
32
B 33
D
9
10
6
1
2
12
14
13
5
8
16
17
C
18
11
32
4
3
31
7
23
24
19
15
20
B
30
QTY. PART NO. DESCRIPTION
1 42009052 HOUSING ASSEMBLY
12 26008537 AXIAL WASHER
6 26008567 NEEDLE BEARING
6 42008033 PLANET GEAR WHEEL
6 12002015 CIRCLIP EXT 15 DIN471
1 42008040 SHAFT
1 13000054 SAFETY RING
1 52008294 SEAL, 17 X 35 X 7, CK NBR
1 26008569 BALL BEARING,FAG 6003 OPEN,17X35X10
1 12002017 CIRCLIP EXT 17 DIN471
2 12002135 CIRCLIP INT 35 DIN472
1 42009053 PLANET CARRIER ASSEMBLY
1 42001001 DRIVE DISC
1 42001002 SOLID SHEAVE
1 42008078 GUIDING RING
8 11002212 SCREW SH M6X12 DIN912 8.8
1 52008295 SEAL, 19 X 30 X 7, CK NBR
1 26008568 BALL BEARING TYPE 6008 2RS,40X68X15
1 42008044 COVER HOUSING
1 42008091 EXTRACTION GUIDE
6 42008084 ROLLER ASSY
7 12009086 DOWEL PIN, 5/16" X 1"
1 600-23
GEARBOX HANDGRIP
20 12000008 WASHER M8 DIN125
2 42008045 MOUNTING STRAP
1 42008077 CABLE GUIDING
4 11002345 SCREW SH M8X45 DIN912 8.8
4 11002370 SCREW SH M8X70 DIN912 8.8-A
10 12005508 NUT SL M8 DIN985
1 42008081 COVER PLATE (BLUE)
3 13000517 SCREW DIN 7985 M8X12-4.8-A
1 12009076 PLUG, OIL, DIN906 R1/8 X 8
7 42008090 SPECIAL WASHER
27
25
SCALE
A
1:6
29
ITEM #15 WAS 42001003, ITEM #21 QTY WAS 2, ITEM #22 QTY WAS 3, ADDED ITEM #33
PRODUCT RELEASED
BM 01/11/04
DH 02/23/04
ECN # REV REVISION DESCRIPTION
BY DATE (DD/MM/YY) FROM
6
5
31.1 LBS
KG
N/A
25
7
WEIGHT
N/A
THREATMENT
8
B
DEBUR AND BREAK SHARP EDGES
22
MATERIAL
B
A
C
26
21
1048
1033
D
NOTE: USE LOCKTITE 8 PLACES ON ITEM 16.
33
28
42009051 REV B
2
4
SIZE
B/A3
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF SKY CLIMBER. ANY
REPRODUCTION IN PART OR WHOLE WITHOUT THE
WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED.
UNLESS OTHERWISE STATED
TOLERANCES IN MM
TOL. ISO 2768-m
CAD GENERATED DRAWING.
DO NOT MANUALLY UPDATE.
DO NOT SCALE DRAWING.
>
<
0,5
6
6
30
30
120
120
400
400
TOL.
0.1
0.2
0.3
0.5
0.8
APPROVALS BY
MACHINED SURFACES 12.5
DRAWN
CHECKED
APPROVED
3
DATE: DD/MM/YY
DEH 02/23/04
COMPACT GEARBOX
ISO 1302
UNLESS OTHERWISE STATED
TOLERANCES IN INCHES
FRACTIONS DECIMALS ANGLES
X
.060
.0 .2
XX .015 .00 .5
XXX .005
2
DWG. NO.
REV.
42009051
B
REPLACES DWG. NO.
REV.
1
SHEET
1 OF 1
A
(1X) CABLE GUIDING
P/N: 42008077
(WEAR PART)
(1X) HANDGRIP
P/N: 600-23
(20X) WASHER
P/N: 12000008
(4X) SCREW (LONG)
P/N: 11002370
(10X) LOCKING NUT
P/N: 12005508
(4X) SCREW (SHORT)
P/N: 11002345
(2X) SCREW (STRAP)
P/N: 13000528
(4X) WASHER
P/N: 12000012
(4X) LOCKING NUT
P/N: 12005512
(2X) MOUNTING STRAP
P/N: 42008045
(1X) STIRRUP STRAP
P/N: 42008079
(6X) ROLLER
WEAR PART
(7X) SPECIAL WASHER
WEAR PART
GEARBOX & TRACTION
ASSEMBLY
(7X) DOWEL PIN
WEAR PART
(1X) GUIDE RING
WEAR PART
(1X) EXTRACTION GUIDE
WEAR PART
(1X) COVER HOUSING
P/N: 42008044
GEARBOX BOTTOM HOUSING SUBASSEMBLY
WITH UPPER PLANETARY SUBASSEMBLY
(1X) SOLID SHEAVE
P/N: 42001002
(1X) FRONT SEAL
P/N: 52008295
(WEAR PART)
(1X) DRIVE DISC
P/N: 42001001
(1X) BEARING
P/N: 26008568
(8X) SCREW
P/N: 11002212
GEARBOX BOTTOM HOUSING SUBASSEMBLY
WITH LOWER PLANETARY GEARS
(1X) PLANET CARRIER
P/N: 42008035
(1X) SAFETY RING
P/N: 13000054
(6X) AXIAL
WASHER
P/N: 26008537
(3X) CIRCLIP EXT 15
P/N: 12002015
(3X) PLANET BOLT 35mm
P/N: 42008087
(3X) NEEDLE BEARING
P/N: 26008567
(3X) PLANET GEAR WHEEL
P/N: 42008033
(1X) PLANET CARRIER ASSEMBLY
P/N: 42009053
(1X) PLANET CARRIER
P/N: 42008035
(3X) PLANET BOLT 35mm
P/N: 42008087
(2X) CIRCLIP INT 35
P/N: 12002135
(1X) HOUSING
P/N: 42008031
(1X) RETAINING RING, 100mm
P/N: 13000053
(1X) SEAL, 17 X 35 X 7
P/N: 52008294
(3X) LONG PLANET BOLT
P/N: 42008086
(6X) AXIAL
WASHER
P/N: 26008537
(3X) CIRCLIP EXT 15
P/N: 12002015
(1X) CIRCLIP EXT 17
P/N: 12002017
(1X) BALL BEARING, 17 X 35 X 10
P/N: 26008569
(3X) PLANET GEAR WHEEL
P/N: 42008033
(1X) SHAFT
P/N: 42008040
(3X) NEEDLE BEARING
P/N: 26008567
(1X) PLUG, OIL
P/N: 12009076
(1X) MAIN BALL BEARING, 100 X 125
P/N: 26008566
(1X) MAIN SEAL, 125 X 100 X 13
P/N: 52008292
(1X) HOUSING ASSEMBLY
P/N: 42009052
(1X) HOUSING
P/N: 42008031
(1X) MAIN SEAL
P/N: 52008292
(1X) RETAINING RING
P/N: 13000053
(1X) MAIN BEARING
P/N: 26008566
(3X) LONG PLANET BOLT
P/N: 42008086
COMPACT SOLID SHEAVE GEARBOX ASSEMBLY - HUB ROLLER LAYOUT CONFIGURATION
(PRIOR TO AUGUST 2006)
ROLLER # 6
P/N 42008084
ROLLER # 5
P/N 42008084
EXTRACTION GUIDE
P/N 42008091
ROLLER # 1
P/N 42008084
ROLLER # 2
P/N 42008084
ROLLER # 3
P/N 42008084
ROLLER # 4
P/N 42008084
DOWEL PIN
P/N: 12009086
ROLLER
P/N: 42008084
SPECIAL WASHER
P/N: 42008090
GUIDING RING
P/N 42008078
COMPACT SOLID SHEAVE GEARBOX ASSEMBLY - LARGE & SMALL ROLLER LAYOUT CONFIGURATION
(AUGUST 2006 TO FEBRUARY 23, 2007)
ROLLER # 6
P/N 42001010
ROLLER # 5
P/N 42001010
EXTRACTION GUIDE
P/N 42008091
GUIDING RING
P/N 42008092
ROLLER # 1
P/N 42001008
ROLLER # 2
P/N 42001010
ROLLER # 3
P/N 42001010
ROLLER # 4
P/N 42001010
DOWEL PIN
P/N 12009086
ROLLER
SPECIAL WASHER
P/N 42008090
COMPACT SOLID SHEAVE GEARBOX ASSEMBLY
DOUBLE-ROW ROLLER & HUB ROLLER LAYOUT CONFIGURATION
(BEGINNING FEBRUARY 26, 2007)
ROLLER # 6
P/N 42008084
ROLLER # 5
P/N 42008084
EXTRACTION GUIDE
P/N 42008091
GUIDING RING
P/N 42008078
ROLLER # 1
P/N 42001008
ROLLER # 2
P/N 42001008
ROLLER # 3
P/N 42008084
ROLLER # 4
P/N 42008084
DOWEL PIN
P/N 12009086
DOWEL PIN
P/N: 12009086
ROLLER
ROLLER
P/N: 42008084
SPECIAL WASHER
P/N 42008090
SPECIAL WASHER
P/N: 42008090
DOUBLE ROLLER LAYOUT
(ROLLER #'s 1 & 2)
HUB ROLLER LAYOUT
(ROLLER #'s 3 - 6)
7
8
5
6
4
2
3
ITEM NO. QTY. PART NO.
1
1 42023665-01
2
1 42023665-02
3
1 42023665-03
4
1 42023665-04
5
1 42023665-05
6
1 42023665-06
7
1 42023665-13
8
4 42023665-23
9
1 42023665-24
10
2 42023665-25
11
1 42023665-26
12
1 42023665-27
13
1 42023665-28
14
1 42023665-29
15
2 42023665-30
16
6 42023665-31
17
1 42023665-32
18
1 42023665-33
19
1 42023665-34
20
1 42023665-35
21
1 42023665-36
22
1 42023665-37
42023665-39 : MOTOR SUB ASSEMBLY
ITEM NO. QTY.
4
1
5
1
12
1
13
1
14
1
20
1
21
1
D
10
9
PART NO.
42023665-04
42023665-05
42023665-27
42023665-28
42023665-29
42023665-35
42023665-36
DESCRIPTION
BEARING, REAR
MOTOR SHAFT & ARMATURE
SPACER
RETAINER RING
BEARING
SPACER RING
SW ITCH, ROTATING
6
C
22
19
4
16
8
15
23
1 42023665-38
42023665 REV A
DESCRIPTION
WEIGHT
END PLATE
2.30
STATOR & BAND
29.47
END CAP
1.90
BEARING, REAR
0.21
MOTOR SHAFT
13.62
D
PIPE ADAPTOR
0.24
BRAKE ASSEMBLY
7.919
THRUBOLTS
0.1
GASKET, PIPE ADPT.
0.0
SCREW, SHH #10 x .50
0.0
SEAL
0.1
SPACER
0.1
RETAINER RING
0.1
BEARING
0.4
SCREW, #10 x 1.25
0
SCREW, #10 x .38
0
REAR PLATE
1.1
WAVE WASHER
0
C
SWITCH, STATIONARY
0.1
SPACER RING
0
SWITCH, ROTATING
0.1
KEY
0
CIR-CLIP
0.0
B
B
3
7
11
DEBUR AND BREAK SHARP EDGES
SKY CLIMBER MATERIAL NUMBER
1
14
13
12
5
2
21
20
18
23
17
MATERIAL
WEIGHT
ASSEMBLY
58.0
TREATMENT
SCALE
1:5
A
SIZE
B/A3
CAD GENERATED DRAWING.
DO NOT MANUALLY UPDATE.
DO NOT SCALE DRAWING.
APPROVALS BY
DRAWN
1068
ECN #
8
7
6
A
RELEASED FOR PRODUCTION
BJA 02-25-05
CHECKED
REV
REVISION DESCRIPTION
BY
APPROVED
5
4
DATE
3
BJA
LBS
KG
PAINT BLUE
DATE: DD/MM/YY
02-25-05
UNLESS OTHERWISE STATED
TOLERANCES IN MM
TOL. ISO 2768-m
0,5
>
6
6
<
30
TOL. 0.1 0.2
30 120
120 400
0.3 0.5
400
0.8
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF SKY CLIMBER. ANY
REPRODUCTION IN PART OR WHOLE WITHOUT THE
WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED.
MOTOR, ELECTRIC
BALDOR 1.3 HP
MACHINED SURFACES 12.5
ISO 1302 PRODUCT LINE/
PROJECT:
UNLESS OTHERWISE STATED
DWG. NO.
TOLERANCES IN INCHES
FRACTIONS DECIMALS ANGLES
X .060
XX .015 ALL .5 REPLACES DWG. NO.
XXX .005
COMPACT 1250
REV.
A
42023665
11-01-05
2
SHEET
---
1
1 OF 1
A
7
8
Hoist
COMPACT 1000
COMPACT 1250
Volts
C2
130-156 µ F
130-156 µ F
220/60Hz
220/60Hz
6
5
4
LEGEND:
40 µ F
40 µ F
3
[7]
X1
D
S1
(E-STOP)
25
[6] purple
GND
27
2
(L) L1
33
1
K1
26
A1
35
18
4
K1
31
36
36
X2
1
[1]
blue
3
[E]
black
2
4
31
2
4
3
LP1
A2
1
S4
M1
3
TM
[4] yellow
K2
31
X1
K1
5
26
M2
26
26
(N) L2
K2
26
3
[5]
54
53
1
black
C1
C2
2
1
K2
C
4
5
2
6
31
27
X2
A
2
7
33
34
2
1
30
2
1
B
C
C
D
D
K1
blue
R
33
8
A
1
B
25
30
26
HM
5
Y
black
(Optional)
54
53
30
32
6
K2
12
31
AC
P2
Capacitor, Run & Brake
Capacitor, Start
Main Filter
Hour Meter (Optional)
Contactor, "Down"
Contactor, "Up"
Power Indicator
D
Motor Winding (Main)
Motor Winding (Aux.)
Jumper Plug
Bridge Rectifier
Switch, Emergency Stop
Switch, Selector, "Up"
Switch, Selector, "Down"
Switch, Centrifugal
Switch, Thermal Protection
Timer Module, Repeat Cycle
Plug, Power Source
Connector, Pendant/Jumper Plug
Brake Coil
C1
C2
F
HM
K1
K2
LP1
M1
M2
P2
R
S1
S2
S3
S4
S5
TM
X1
X2
Y
pink
2
1
27
C
1
2
3
C1
F
1
32
brown
brown
[J]
[J]
10
17
E
E
F
F
S5
16
B
G
32
S3
G
JUMPER PLUG
2
28
1
17
K2
3
4
K1
(DOWN)
25
22
19
K2
(UP)
K1
3
22
S2
16
20
A2
21
28
4
A1
B
MOTOR
18
A1
20
A2
21
DEBUR AND BREAK SHARP EDGES
16
WEIGHT
MATERIAL
LBS
KG
THREATMENT
SCALE SIZE
1:6
A
1056
2001-021
2001-007
2000-026
ECN #
E
D
C
B
A
Change wiring for new Baldor motor
Add Power indicator, Flashing E-Stop indicator, Pendant Control/Jumper Plug connector, Optional Hour Meter, & Aux. Contactor (K1, 61 & 62) in line with C1.
Add 4th E-Stop element to existiing E-Stop cluster.
Add Auxillary Contactor (K1, 53 & 54) between C1 and C2.
Original Release
RJL
RJL
RJL
PVD
YVG
REV REVISION DESCRIPTION
8
16/02/05
26/06/02
17/12/01
18/04/01
17/04/97
BY DATE (DD/MM/YY) FROM
7
6
5
4
B/A3
CAD GENERATED DRAWING.
DO NOT MANUALLY UPDATE.
DO NOT SCALE DRAWING.
APPROVALS
DRAWN
CHECKED
APPROVED
3
BY
DATE: DD/MM/YY
RJL 1 6 / 0 2 / 0 5
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF SKY CLIMBER. ANY
UNLESS OTHERWISE STATED
REPRODUCTION IN PART OR WHOLE WITHOUT THE
TOLERANCES IN MM
WRITTEN PERMISSION OF SKY CLIMBER IS PROHIBITED.
TOL. ISO 2768-m
>
6
30 120 400
0,5
<
30
120 400
6
TOL. ±0.1
±0.2
±0.3
±0.5
±0.8
MACHINED SURFACES 1 2 . 5
SCHEMATIC, ELECTRIC
CONTROL, 220VAC, 1-PHASE,
BALDOR MOTOR
ISO 1302
UNLESS OTHERWISE STATED
DWG. NO.
TOLERANCES IN INCHES
FRACTIONS
DECIMALS
ANGLES
X ± . 0 6 0 .0 ± .2°
XX ± .015
.00 ± .5°
XXX ± .005
2
REV.
53005568
REPLACES DWG. NO.
E
53005568
1
REV.
SHEET
1 OF 1
D
A
7
8
HOIST
Size
COMPACT 1000 1.2 Hp
COMPACT 1250 1.2 Hp
COMPACT 1500
N/A
X1
5
6
De Coster Motor
Volts Freq
Length
220 V 60Hz 5.7 A
11.5 in.
220 V 60Hz 5.7 A
11.5 in.
N/A
N/A
N/A
N/A
C2
88-106 F
88-106 F
N/A
Size
C1
40 F 1.3 Hp
40 F 1.3 Hp
N/A 1.3 Hp
Volts Freq
230 V 60Hz
230 V 60Hz
230 V 60Hz
4
Baldor Motor
C2
Length
11.5 in. 130-156 F
7.5 A
7.5 A
9.3 A
11.5 in. 130-156 F
13.0 in. 189-227 F
LEGEND:
C1
40 F
3
40 F
40 F
[7]
S1
(E-STOP)
25
[6] purple
GND
27
2
(L) L1
33
1
K1
26
27
35
18
4
K1
31
36
36
1
[1]
3
4
31
2
K2
31
X1
blue
4
3
LP1
X2
1
S4
M1
3
TM
[4] yellow
pink
2
1
C2
2
[E] black
2
1
26
26
M2
K2
26
3
5
1
[5] black
C1
K1
5
26
(N) L2
1
2
3
G
6
K2
4
5
2
6
31
27
X2
P2
1
B
2
C
D
D
7
33
34
2
1
30
2
1
8
26
HM
F
F
G
G
F
1
32
brown
brown
[J]
[J]
10
S5
16
JUMPER PLUG
54
53
30
G
K2
12
(Optional)
17
E
Y
black
54
53
31
32
E
K1
blue
R
33
B
C
25
30
32
S3
2
28
1
17
K2
3
4
25
22
19
22
S2
16
20
K2
(UP)
K1
3
MOTOR
21
28
4
K1
(DOWN)
20
18
21
16
1:6
>
<
0,5
6
±0.1
6
30
±0.2
30
120
±0.3
120
400
±0.5
12.5
26/06/02
2001-007
2000-026
400
±0.8
SCHEMATIC, ELECTRIC
CONTROL, 220VAC, 1-PHASE,
BALDOR MOTOR
53005568
53005568
8
7
6
5
4
3
2
1
1 OF 1