Production Booklet

TRAINING & DOCUMENTATION
TOFFLINERS.COM
4 STEPS TO A FLAWLESS FINISH
120
110
110
100
100
90
80
60
40
BETWEEN 70-90 ºF
120
Recommended Application Temperature 85-95º F
90
80
Store Cartridges Between 70-90º F
60
40
20
20
0
0
Recommended Application Air Pressure >75psi
Set Air Regulator Between 90-100psi
Avoid Pre-Reaction in Cartridge & Mixers
(keep open cartridges vertical)
Always Purge Air Bubbles
(Purge bubbles at an upward angle)
THIS MANUAL IS A QUICK REFERENCE GUIDE.
IT IS NOT A SUBSTITUTE FOR THE TRAINING
VIDEO OR INCLUDED DOCUMENTATION DISKS.
Welcome to the TOFF family of partners! We
are excited to have you as part of our team
and look forward to working with you.
CORPORATE
OFFICE
Artlux, Inc.
10925 Alder Circle
Dallas, TX 75238
888-IAM-TOFF phone
214.716.1994 fax
HOURS:
M-F 8:30-5:30 CST
TECHNICAL SUPPORT
214.716.1990
972.567.1782
email sdierking@toffliners.com
office
cell
C O N T A C T
1
The following items should be in place prior to application
1
Compressed, Dry Air – a constant supply of 120 psi is recommended —
a minimum of 90 psi available to the spray gun and preparation areas
2
Spray Enclosure – The enclosure should be prepared and ready for applications
3
Consumable Items – These items should be in place for production. See List
4
Safety Items – PPE should be in place. See List
5
View Training Video and Bonus Footage – contact TOFF to review
before spraying
Applicators should familiarize themselves with spray gun, cartridges before spraying
View Training Video and Bonus Footage again after spraying
Contact TOFF to review any questions
and procedures before spraying.
Should you have any questions, please do not hesitate to contact Technical Support (888) 426-8633
Consumable Items
NAME
Masking Tape
Masking Tape
Painter’s Plastic Sheeting
Masking Paper
Polisher/Sander
Cup Brush
Sandpaper or sanding block
Air Blow Gun
Denatured Alcohol
Cloth Rags
Cab Cover/Drop Cloth
Tailgate Stand
Various Tools
Utility Knives
Exhaust intake filters
DESCRIPTION
1” masking tape
2” masking tape
.31-.38mil - 12ft by 400ft roll
12” or 18” Green Masking Paper
Electric Models available
5/8” threads, 5” diameter
60-80 grit
Triggered blow gun
1 gallon can
T-Shirt rags/lint free rags
Cotton Drop cloth or plastic sheeting
Scissor stand or custom made
Pneumatic or Manual
Non-retractable Preferred
Utilize efficient models
USE
Taping and Papering
Taping and Papering
Taping and Papering
Taping and Papering
For use with Cup Brush
To abrade/sand surfaces
To hand abrade/sand trim lines
To remove sanding residue
To clean surfaces before taping and after sanding
For use with Denatured Alcohol to clean surfaces
To cover cab during application
To hold tailgates for prep and application
To remove tie-downs, bed bolts, tailgate panel, etc.
To cut fiber tape and minor trimming
For replacement as needed
Application Safety Items
NAME
Full Face Respiratory Protection
Hooded Coveralls
Nitrile Gloves
Spray Socks
Cotton Gloves
Safety glasses
Dust Masks
2
DESCRIPTION
Supplied air system or cartridge mask
with appropriate cartridges
Chemical resistant
Chemical resistant
Cotton head sock
USE
Respiratory protection - spraying
Body protection - spraying
Hand protection - spraying
Head protection - spraying
Hand protection - sanding, spraying, trimming
Eye protection - sanding
Respiratory protection - sanding
Equipment View
ATOMIZATION TIP
TOFF DUAL CARTRIDGE (750ML)
MIXING TUBE
TRIGGER
FOWARD / REVERSE
AIR BUTTON
AIR ASSEMBLY ATTACHMENT
SPEED CONTROL DIAL
CS GUN ELBOW
CS GUN AIR REGULATOR
CS GUN HANDLE
NIPPLE
CS GUN PRESTOLOC
QUICK CONNECT
NIPPLE
CS GUN TEE
CS GUN AIR VALVE
Each TOFF® cartridge is shipped
with a spacer.
REMOVE SPACER BEFORE USE
Review and Display Technical Poster
Store Chemical between 70°-90° F
Application temperature of chemical should be 80°-95°F
3
Enclosure & Safety Items
4
Application Overview
5
Bedliner Production Outline
Taping and Papering:
“Protect what you do not want sprayed”
Mask off bed of truck to protect areas of truck not to be coated with TOFF
Utilize cutting tape to produce clean cut trim lines
Remove tie-downs and bed bolts accordingly
Always cover cab of truck
Sanding – Surface Preparation:
“Produce a clean, dry, well abraded surface before spraying”
Sand/ abrade all surfaces to be sprayed
Utilize cup brush for most areas
Hand sand all trim lines
Blow off sanding residue and wipe clean with Denatured Alcohol
Utilize appropriate primers as needed for non- painted surfaces
Spraying – Application:
“Apply a uniform, quality liner”
Utilize cartridges that are between 80-95 degrees Fahrenheit
Set regulator between 90-100psi
Set speed control dial
Always purge air bubbles appropriately
Apply even, uniform base coats and texture coats
Trimming and Detailing:
“Produce clean, straight trim lines and inspect unit for cleanliness”
Pull cutting tapes at consistent angles slightly towards liner
Remove all tape, paper and plastic
Inspect all trim lines and clean accordingly
Inspect entire vehicle for potential overspray
Clean vehicle as needed
Apply window sticker and bedplate
6
Operating instructions
The TOFF CS spray gun is easy to use and to maintain. The following
procedures will help you understand how the spray gun operates,
providing you with simple procedures to maintain your equipment in
good working condition.
Always wear proper protective equipment for all
applications!
Safety
This spray gun is designed for heavy duty cycles over extended
operating periods. As compressed air is used as the power source,
it must be remembered that compressed air CAN BE DANGEROUS
when used incorrectly. The user should take time to read and
understand these operating instructions fully prior to using the spray
gun. Any modifications to the spray gun made by the user could
cause personal injury.
Support Handle
The black support handle can be threaded into multiple locations on
your spray gun. Select the position that best suits you.
Air Assembly and Regulator
Secure the air assembly and regulator to the gun handle. Utilizing
Teflon tape is suggested.
Compressed Dry Air Supply
The regulator gauge should be set between 90 and 100 PSI.
Check the supply pressure. For optimum performance the supply
pressure must be greater than 100 PSI and less than 145 PSI. 120 PSI
is suggested. The incoming air pressure supplied to the cylinder is
regulated by the air regulator and speed control dial. The air pressure
going to the atomization tip is regulated by the atomization valve.
The spray gun will work at lower supply pressures, but flow will be
reduced and may vary potentially causing restrictions or blockages.
Connect the spray gun to a suitable compressed air source using the
fitting supplied or with a suitable fitting.
7
O p e r a t i o n s
A. Speed Control Dial
The Speed Control Dial regulates the air flow to the cylinder and thus
the material flow rate in conjunction with chemical temperature. This
regulator is located on the back of the gun near the directional brass
buttons. Turn this dial towards the (+) plus sign until resistance is met.
Then turn the dial 1 rotation of 360 degrees towards the (-) minus
sign. This is where the regulator should be set.
B.Trigger
By pulling the trigger, a cushion of compressed air is built up inside
the spray gun, which initiates the flow of material. On releasing the
trigger, the material flow ceases as the compressed air escapes
rapidly by a quick exhaust valve at the rear of the gun.
C. Forward Air / Reverse Air Buttons
Push the “Forward Air” button for
spraying of material. Push the “Reverse
Air” button to pull the plunger rods
back automatically and to ready the
spray gun for the next cartridge. Do not
touch button with elbow or shoulder
while spraying.
D. Safety Valve
If you hear air leaking from the handle,
then your compressor source is
exceeding 145 PSI and the safety valve
is bleeding off the excess air. You should adjust the source so that it is
lower than 145 PSI.
Familiarize yourself with the spray gun before loading a cartridge to
spray.
Connect the airline to the spray gun and WITHOUT A CARTRIDGE,
identify the forward and reverse buttons, trigger the gun forward and
backwards. Identify the atomization valve and its location. Trigger
the gun forward and backwards several times and mimic your spray
pattern before spraying a liner. Be careful not to open the atomization
valve with a loose airline!
8
/
s
/
C o n t r o l s
E. Cartridge Preparation & Loading
For application, chemical temperature should be between 80-95F
(use thermometer provided to confirm). Remove the plug from the
cartridge nozzle. Attach the mixing tube tightly to thenozzle.
Maintain open cartridges in a vertical position to avoid blockages in
the mixer. Maintain the spray gun in a vertical position to during and
after loading cartridges.
It is important that the cartridge is seated properly in the applicator
frame. If the front of the cartridge is not seated properly, breakage
of the cartridge can result. The front face of the cartridge must be
flush to the front plate of the applicator. Cartridge should also seat
properly in the black guide plate.
Attach the airline elbow to the atomization tip on the end of the
mixing tube. Adjust the tip so that it sits flush with the mixing tube
itself. It is recommended to prepare all cartridges for the application
before beginning to spray.
F. Application
Maintain your spray gun and cartridge in a vertical position. Keep
the atomization valve closed until after purging air bubbles. With
the gun pointed away from the surface to be sprayed, lower the gun
to ~ a 45 degree angle. Pull the trigger and purge the air bubbles.
Once the bubbles are purged and an even stream is obtained, open
the atomization valve to set your spray pattern and begin your
application. To apply the texture coat, open your atomization valve
more completely and maintain a good distance from the surfaces for
a uniform texture.
If air bubbles are not purged, an improper off ratio reaction may
occur. All improperly reacted material must be removed and surfaces
cleaned properly before re-spraying
9
T r o u b l e s
PROBLEM
CAUSE
Reduced chemical flow
or clogged mixer
Released trigger during application
Low air pressure. Cold chemical.
Reaction in mixer prior to use
Forward/Reverse button pressed
Shiny spots in liner
Inconsistent texture
Excessive texture
Run in liner
Slow or excessive application
Uneven or Jagged trim lines
Thin application on trim lines
M
Pulling fiber erratically
Bubbling Liner
Did not purge air bubbles
Water, sweat or foreign substance
on substrate
Leak at cartridge nozzle / mixer
I
Water in air lines
Chemical displaced out
the back of the cartridge
Purging air bubbles on the bed
Pu
Chemical temperature too low
b
A
Cartridge not properly aligned in gun
Cardboard spacer left in bottom
of cartridge
10
P
Re
e s h o o t i n g
SOLUTION
ACTIONS
Do not release trigger
Confirm chemical temperatures
Stop spraying if product flow
changes. Remove mixer, clean
cartridge nozzle, check for
cross-contamination. Adjust air
pressure/Heat chemical.
Mixing tubes ar NOT reusable!
Texture all surfaces evenly
Re-Texture shiny surfaces
Maintain proper distance and move
quickly during texture coat
Re-Texture shiny surfaces
Maintain proper distance
and apply even coats
Sand run level to liner,
blow out residue, wipe clean with
alcohol before respraying
Spray over trim lines well
Retape and respray if needed
Pull fiber in consistent lines
slightly toward the liner
Retape and respray if needed
or clean lines with knife
Confirm air pressure
Confirm gun settings
Purge air bubbles from
every cartridge
Remove all improperly reacted
product. Clean, Sand and
extremely well before respraying
Properly clean and dry
surfaces to be sprayed
See Above
Install mixer securely to cartridge
See Above
Maintain supply of dry air
See Above
Purge air bubbles on enclosure wall
See Above
Store and Maintain cartridges
between 70-95 degrees Fahrenheit.
Application chemical temperature
80-95 degrees
Clean affected area ASAP. Clean
spray gun very well ASAP —
especially trigger and pistons
Properly align cartridge before
Remove from cartridge prior to use
See Above
See Above
Technical Support: 1 (888) I-AM-TOFF (426-8633)
11
Outdoor Banner
Wind Flags
Size: 8ft. wide x 4 ft. tall
Size: 15ft. tall
Durable enough to withstand most
weather conditions
For use outdoors
with ground stake
or under-tire base
Brochure
Folded size: 3.625 in. wide x 8.5 in. tall
Selling points and TOFF performance attributes
help the customer make a purchase
Graphic Posters
Counter Display
For indoor use. Selling points and “before and
after” photos help motivate your customer
Large size: 8.5 in. wide x 11 in. tall
Small size: 4.5 in. wide x 8.5 in. tall
Keeps brochures at your customers’ fingertips
12
Size: 22 in. wide x 28 in. tall
nd
On-Site Point of Sale Materials
Stickers
Branded stickers to promote TOFF
T Shirt
Promotional branded t-shirt
Bed Plates
Branded bed plates to promote TOFF and your brand
Hat
Window Hanger
Size: 4 in. wide x
11.5 in. tall
This ad hangs from
a vehicle’s rear
view mirror to help
promote TOFF to
vehicle purchasers
Branded promotional hat.
One size fits most
Promotional Video
DVD with short promotional video
13
10925 Alder Circle • Dallas, TX 75238
888.426.8633 phone • 214.716.1994 fax