June 2012 - PHC News
Transcription
June 2012 - PHC News
phc_06_pgs_01_03_Layout 1 5/30/12 11:32 AM Page 1 Find us online twitter.com/phcnews facebook.com/PhcNews HYDRONICS KITCHEN + BATH GREEN SYSTEMS 2012 Tankless report K/BIS 2012 recap The Solyndra Shame p 42 p 54 p 62 Land of the Lead Free p 22 Scan with your smart phone or visit online at qr.qg.com/HZLLJd to renew your subscription to Phc News today! june 2012 Vol 12 | No 6 Lead free legislation is a game changer phcnews.com phc_06_pgs_01_03_Layout 1 5/30/12 11:32 AM Page 2 e Circle 1 on reader reply on page 71 phc_06_pgs_01_03_Layout 1 5/30/12 11:33 AM Page 3 e Circle 2 on reader reply on page 71 phc_06_pgs_04_07_Layout 1 5/30/12 11:35 AM Page 4 CONTENTS COVER STORY Find us online twitter.com/phcnews facebook.com/PhcNews HYDRONICS KITCHEN + BATH GREEN SYSTEMS 2012 Tankless report K/BIS 2012 recap The Solyndra Shame p 42 p 54 p 62 Land of the Lead Free PLUMBING 18 Contractor demand for lead free plumbing components in California and Vermont, the first two states to pass their own lead free plumbing laws, is an ongoing need with no turning back. JUNE 2012 Richard DiToma The payoff in educating contractors in sound business procedures Land of the Lead Free p 22 22 Land of the lead free Lead free legislation is a game changer p 22 Scan with your smart phone or visit online at qr.qg.com/HZLLJd to renew your subscription to Phc News today! 28 june 2012 Vol 12 | No 6 Lead free legislation is a game changer Precision Plumbing Products Building on success with third generation phcnews.com 32 www.phcnews.com Revisiting homes of the future Rainwater system prompts LEED Platinum Certification HYDRONICS A COMPLETE SOLUTION FOR ANY TANKLESS WATER HEATER INSTALLATION 38 Dan Foley Tackling increased demand for geothermal heating systems 42 2012 Tankless report The latest trends in tankless products PREMIUM DESIGN SPACE SAVING MECHANICAL CONTRACTING RECESSED BOXES 50 Morris Beschloss National employment mobility guarantees long-term rental swing KITCHEN + BATH 54 Pete Schor A wrap up of K/BIS 2012. BUSINESS RESOURCES + TOOLS AVAILABLE WITH 58 Tips for upgrading your accounting system The service valves of your choice, with the accessories you need. • High flow 24" SS gas connector • Webstone CGA gas ball valve • Residential Pressure Relief Valve (150 PSI / 200,000 btu) Ellen Rohr GREEN SYSTEMS Learn more: webstonevalves.com/Isolator_EXP 62 (800) 225-9529 Max Rohr Making sense of the Solyndra controversy PATENTED TECHNOLOGY 64 Bristol Stickney Piping the solar collectors with flexible tubing 67 e Circle 3 on reader reply on page 71 Options with drainback solar hot water Drainback technology matures to offer sensible design options phc_06_pgs_04_07_Layout 1 5/30/12 11:35 AM Page 5 PRO PERFORMANCE PUSH CONVENIENCE Complies w/ NSF/ANSI 61 & ASSE 1061 FULLY REMOVABLE CONNECTION GET STARTED WITH THE CONTRACTOR PUSH FITTING KIT C-Clip Removal Tool Easily recover from installation & deburring mishaps. Learn more: 39-Piece assortment includes all the fittings and tools for connecting to Copper, CPVC, or PEX. www.webstonevalves.com/pro-connect (800) 225-9529 GUARANTEED FOR LIFE e Circle 4 on reader reply on page 71 phc_06_pgs_04_07_Layout 1 5/30/12 11:36 AM Page 6 32 EDITORIAL OFFICES 2165 Shermer Road, Suite A Northbrook, IL 60062 Phone: 847/564-1127 Fax: 847/564-1264, publisher@tmbpublishing.com 22 67 CONTENTS JUNE 2012 IN THE NEWS 8 Construction backlog down 5.4% in Q1 10 Nebraska adopts the UPC 12 RPA board of directors has new officers 14 ASHRAE launches online technology site 16 SunMaxx Solar opens New York training facility 16 Construction industry trade groups promote drug-, OWNER Tom M. Brown, Jr. MANAGING EDITOR James Schaible CONTRIBUTING EDITORS John Abularrage Morris R. Beschloss Richard DiToma Dan Foley Linda Jennings Max Rohr Ellen Rohr Peter Schor PRODUCTION MANAGER Cate C. Brown alcohol-free workplace DIGITAL MEDIA MANAGER Mark Bruno FROM THE EDITORS 74 Phc News’ owner Tom Brown announces new editor ADMINISTRATIVE ASSISTANT Sadie Bechtold SALES OFFICES MIDWEST, SOUTHEAST, EASTERN CANADA David Schulte, Publisher Phone: 847/564-1127 dave@tmbpublishing.com 2165 Shermer Road, Suite A Northbrook, IL 60062 Fax: 847/564-1264 Direct subscription inquiries to: Cynthia Lewis, Creative Data Services 440 Quadrangle Dr Suite E Bolingbrook, IL 60440 clewis@cds1976.com 630-739-0900 x203 Fax: 630-739-7648 PHC NEWS (USPS NUMBER 022-074) IS PUBLISHED 12 TIMES YEARLY BY TMB PUBLISHING INC., 2165 Shermer Road, Suite A, Northbrook, IL 60062; Tel. 847/564-1127; Fax 847/564-1264. No part of this publication may be reproduced, stored or transmitted in any form or by any means, mechanical, photocopying, electronic recording or otherwise, without the prior written permission of TMB Publishing Inc. Phc News is delivered free of charge to qualified subscribers in the U.S. and Canada. Others: U.S., U.S. Poss. and Canada, $100/yr.; two-year annual subscription rate U.S. and Canada, $155; other countries, $200/yr. or $300 for two year (U.S. funds) plus $20 surface postage. Single copies, $15. Periodicals postage paid at Northbrook, IL and additional mailing offices. POSTMASTER: Send address changes to PLUMBING & HYDRONIC CONTRACTOR NEWS, Creative Data Services, 440 Quadrangle Dr., Suite E, Bolingbrook, IL 60440. clewis@cds1976.com Publications mail agreement No. 41499518: Return undeliverable Canadian addresses to PO Box 503, RPO West Beaver Creek, Richmond Hill ON L4B 4R6 EAST Brad Burnside Phone: 847/564-1127 brad@tmbpublishing.com 2165 Shermer Road, Suite A Northbrook, IL 60062 Fax: 847/564-1264 WEST, TEXAS Diane Spangler Phone: 714/839-6700 diane@tmbpublishing.com P.O. Box 9802 Fountain Valley, CA 92728 Fax: 714/839-6777 phc_06_pgs_04_07_Layout 1 5/30/12 11:37 AM Page 7 e Circle 5 on reader reply on page 71 phc_06_pgs_08_17_Layout 1 5/30/12 11:42 AM Page 8 phc june 2012 www.phcnews.com INDUSTRY NEWS 8 Construction backlog down 5.4% in Q1 WASHINGTON — On May15, Associated Builders and Contractors released its Construction Backlog Indicator (CBI) for the first quarter of 2012. CBI is a forward-looking economic indicator that measures the amount of construction work under contract to be completed in the future. CBI declined 5.4% from the previous quarter, dipping from 7.8 months to 7.4 months but is slightly higher compared to the first quarter of 2011. “On the heels of a mixed bag of national economic news, CBI declined for the second quarter in a row,” said ABC chief economist Anirban Basu. “The nation’s nonresidential construction activity will remain soft during the summer months, with flat to declining nonresidential construction spending. “The ongoing instability in the nation’s nonresidential construction industry appears to be related to the period of economic weakness that developed in the broader economy last year, as well as to concerns [about] recessionary forces in Europe,” Basu said. “The result is that many prospective construction projects were cancelled or postponed.” Regional highlights • Compared to the first quarter of 2011, construction backlog is slightly higher in every region, with the exception of the Northeast. • In the West, construction backlog expanded by 0.46 months from the fourth quarter of 2011 to the first quarter of this year. • The Middle States have the shortest backlog at 6.34 months and the South continues to register the lengthiest backlog at 8.88 months. Analysis The South, which includes a number of rapidly expanding, commodity-rich states, continues to produce the most new opportunities for contractors. Although average construction backlog in the South was roughly flat during the past quarter, backlog is up by seven-tenths of a Construction material prices inch up 0.1% in April I n a sign of easing inflation pressure, the nation’s construction materials prices increased 0.1 percent in April, according to the May 11 Producer Price Index report by the U.S. Labor Department. Construction materials prices are up 2.5 percent compared to the same time last year. Nonresidential construction materials prices were unchanged for the month but are 2.4% higher than one year ago. Prices for plumbing fixtures and fittings decreased 0.7% for the month but are up 2.5% compared to the same time last year. Other materials, such as nonferrous wire, concrete, steel mill Noritz marks 10th year in North America with contractor promo FOUNTAIN VALLEY, CALIF. — To celebrate the 10th anniversary of its entry into the U.S. tankless water heating market, Noritz America Corporation recently unveiled a 10month contractor appreciation promotion designed to recognize and reward members of its ongoing PROCard Program, as well as to attract additional professional installers to the group. By submitting warranty registrations on Noritz products installed between March 1 and December 31 of this year, participating contractors will earn chances to win prizes in monthly and quarterly drawings. All participants will also be eligible for the grand prize drawing in January 2013 when the winner will receive a new Yamaha Rhino 700cc fuel-injected, side-by-side month from one year ago. No other region has generated an increase in backlog that large. Construction backlog expansion in the Middle States continues to be stifled, with sporadic gains in industrial production during the past year, too scattered to induce the next wave of manufacturing-related construction projects. Average construction backlog in the Northeast has fallen on a year-overyear basis. Last year’s soft patch, including the economic weakness associated with the debt ceiling issue, appears to have impacted the financial institution-rich Northeast more than any other region. utility vehicle, valued at $19,000. Noritz will actively promote the 2012 PROCard Promotion through trade-publication advertising, promotional fliers and supply house counter displays, articles in the monthly PROCard Newsletter, and postings on the company’s Facebook and Twitter sites as well as the PROCard website. “The goal of this promotion is not just to celebrate our company’s tenth year in North America, but also to express appreciation to our PROCard members for their loyal and enthusiastic support of our product line over the past decade,” said Jay Hassel, VP-marketing for Noritz America. The 2012 PROCard Promotion is open to all program members in the United States and Canada at products and lumber posted small increases in April and increases of about 2% over last year’s figures. Prices for roofing and siding dropped 2.6% and 3.3% over April 2011. “Recent news pertaining to the U.S. nonresidential construction industry has been somewhat disheartening of late,” said Basu. “Still, at the very least, contractors have been enjoying the benefits of stable materials prices.” Basu further explained that materials prices are subject not only to specific demand but to the whims of equity and bond investors looking to reduce exposure to other assets. www.noritz.com/10-year-promo/. To join PROCard, interested contractors should visit procard.noritz.com or call (866) 766-7489. Each month, Noritz will draw five entries from the pool of warranty registrations for the previous 30 days, awarding each contractor-winner a prize valued at between $250 and $1,750. Awards will include Noritz NRC83-DVC tankless water heaters, as well as a selection of power tools and electronic equipment, such as Apple iPod Touch music and video players, DeWalt 18-Volt Cordless 4Tool Combo Kits, Kindle Fire elec-tronic readers, Bose iPod Sound Docks, and Sony PlayStation® 3 Systems. In June, September and December, Noritz will draw one additional winner who will receive a Yamaha TW200 Dual Purpose Dirt Bike or a Yamaha Raptor 250 All Terrain Vehicle, valued at $6,000 each. All PROCard members who submitted at least one warranty registration over the previous 90 days, including the monthly winners, will be eligible for these quarterly drawings. phc_06_pgs_08_17_Layout 1 5/30/12 11:42 AM Page 9 TM DRIVEN TO OUTPERFORM.™ UP TO 10X LONGER MOTOR LIFE UP TO 25% MORE 1BRUSHLESS MOTOR POWERSTATE ™ 3 REDLITHIUM™ INTELLIGENCE BATTERY PACK TM POWER 2 REDLINK PLUS™ UP TO 50% MORE M18 FUEL™ is engineered for the most demanding tradesmen in the world. M18 FUEL™ delivers unrivaled performance in a compact structure and features three Milwaukee® - exclusive innovations - the POWERSTATE™ Brushless Motor, REDLITHIUM™ Battery Pack and REDLINK PLUS™ Intelligence Hardware and Software - that deliver unmatched power, run-time and durability. Simply put, M18 FUEL™ is best-in-class, full-circle technology that drives, protects and powers your cordless power tools beyond the rest. BY THE TRADE FOR THE TRADE TM SYSTEM e Circle 6 on reader reply on page 71 m.milwaukeetool.com/m/be RUN-TIME phc_06_pgs_08_17_Layout 1 5/30/12 11:42 AM Page 10 phc june 2012 www.phcnews.com INDUSTRY NEWS LINCOLN, NEB. — The state of Nebraska has formally adopted the 2009 Uniform Plumbing Code® (UPC), an American National Standard developed and published by the International Association of Plumbing and Mechanical Officials New business guide 10 (IAPMO) to serve as the statewide plumbing code for the Cornhusker State. On April 2, Gov. Dave Heineman signed Legislative Bill 42 (LB 42) amending sections of “Reissue Revised Statutes of Nebraska; to update references to the 2009 Nebraska adopts UPC FALLS CHURCH, VA. — In April, every PHCC contractor member received a complimentary printed guide, The True Costs of Doing Business. The guide steps contractors through properly calculating their overhead and determining a selling price that covers all their costs and delivers a net profit. It was written by Foundation seminar speaker Michael Bohinc, based on training materials developed by the Foundation for their Overhead and Profit Calculator software. Sections covered are: Calculating Direct Labor Costs; Calculating Overhead Costs; Identifying and Calculating “Billable Hours”; Computing the “Break Even” Cost on a Billable Hour Basis; Markup Vs. Margin Methods; Mark-Up: The Wrong Way to Make a Profit; Margin: The Right Way to Calculate Your Sales Price and Computing a Selling Price Based on Billable Hours. For information, log on to foundation.phccweb.org. e Circle 7 on reader reply on page 71 Uniform Plumbing Code for counties, cities and villages.” The changes go into effect on July 1. State Sen. Amanda McGill, chairwoman of the Urban Affairs Committee, Dave Wagoner, plumbing contractor from Kearney, Neb. and IAPMO region 4 manager Bill Schweitzer worked closely with State Sen. Galen Hadley and his legislative aide Berri Balka on the drafting of LB 42. Bob Siemsen, chief plumbing inspector for Lincoln, Neb.; Mick Gage, a contractor from Iowa; Stacy Grewek, director of the PHCC of Nebraska; Pete Leddy, business agent for United Association Local 16 and Jim Wonder, chief plumbing inspector for Omaha, Neb., all offered testimony and support during an Urban Affairs Committee meeting debating LB 42. Following that meeting, the committee recommended adoption of LB 42 and sent it to the Senate floor, where it was passed and sent to Gov. Heineman’s desk. phc_06_pgs_08_17_Layout 1 5/30/12 11:42 AM Page 11 SIMPLY THE BEST MACERATOR IN THE WORLD ACCESSIBILITY RELIABILITY EXPERTISE All components are easily accessible without having to disconnect the unit from the toilet, keeping your hands clean. The inventor of the macerators with 54 years experience. Proven more than 7 million times around the world. Imitated but never duplicated, our superior cutting technology means NEVER replacing a blade. Access to blade system for easy removal of any large objects that may have been accidentally flushed. Easy access to the micro switch, the membrane and the capacitor. BEFORE AFTER 2-YEAR WARRANTY 1-800-571-8191 www.saniflo.com e Circle 8 on reader reply on page 71 phc_06_pgs_08_17_Layout 1 5/30/12 11:43 AM Page 12 phc june 2012 www.phcnews.com INDUSTRY NEWS 12 RPA board of directors has new officers MOKENA, ILL. — The Radiant Professionals Alliance (RPA) board of directors has new officers as appointed by the International Association of Plumbing and Mechanical Officials (IAPMO) board of directors. These officers, along with seven directors at large, will ensure that the purpose of the RPA continually remains current, relevant and on course to meet the ongoing goals and objectives of RPA members. The new officers are: • Mark Chaffee, chairman: Chaffee is director of marketing, Residential Products, for Taco Inc. • Ingrid Mattsson, vice chairman: Mattsson is senior manager — Brand Management for Uponor. • Carol Fey, recording secretary: Fey founded Carol Fey & Associates Inc. and is a degreed technical trainer, troubleshooter and author. • Mike Dietrich, treasurer: Dietrich is business team manager for Radiant Heating/Cooling and Energy Transfer Piping Systems in Leesburg, Va. • Dorothy Biggs, immediate past chairman: Biggs represents Viega, manufacturer of plumbing, heating and pipe joining technology. A. O. Smith commits to major sponsorship with PHCC ASHLAND CITY, TENN. — A. O. Smith, along with its family of wholesale water heater brands — A.O. Smith, State, American and Takagi — has signed on as a major sponsor of the Plumbing-HeatingCooling Contractors — National Association (PHCC). The company’s commitment will help fund vital education, training, research and scholarship programs for PHCC, the PHCC Educational Foundation and Eliminate scale, lime – and wasted time. De-scale without fail. Quickly, and safely. Did you know that 85% of the US is in moderate to hard water areas? That means scale build-up begins almost immediately on heat exchange elements like hot water heaters, boilers, tankless units and more. SpeedClean’s Bucket Descaler quickly turns any 5-gallon bucket into a high-powered descaling system. Just add SpeedyBright, our NSF/UL certified descaler solution, and you’ll quickly reduce limescale, rust, and calcium – returning systems to near peak efficiency. It’s a perfect addition to your maintenance offerings. Use it on • Tankless Hot Water Heaters • Tanked Hot water systems • Boilers/Heat Exchanger Learn more at SpeedClean.com Bucket Descaler & SpeedyBright ™ Available at your HVAC Distributor Improve your performance at speedclean.com e Circle 9 on reader reply on page 71 PHCC’s Quality Service Contractors. A. O. Smith’s contribution will assist programs like the Oct. 3 – 5 CONNECT 2012 conference, the PHCC Educational Foundation’s Plumbing Apprentice contest, the Skills USA Plumbing contest, online communications, the Invest in Your Future campaign, PHCC chapter education programs and other strategic projects. As the official education sponsor of QSC, A. O. Smith will provide many of the tools and resources used to supply contractor education to QSC members throughout the year as well as at bi-annual power meetings. The company contribution also funds bi-weekly tech training, human resources consulting and other online resources for contractor members. “A. O. Smith is delighted to support these vital programs that advance the professionalism of the industry,” said Jeff Storie, senior manager, contractor & consumer marketing for A. O. Smith Water Heaters. “We share the commitment of PHCC, the Educational Foundation and QSC to effectively train and educate those in our industry today as well as the workforce of tomorrow.” Pro-Pal brochure now available WORCESTER, MASS. — A new edition of Webstone’s Pro-Pal brochure showcases an array of labor-saving valves for the plumbing and heating trades. The ball drain eliminates assemblies needed to isolate and drain any portion of a piped system; a T Drain installs anywhere a drain or purge valve is required; the expansion tank valve replaces seven components and allows contractors to easily install, isolate, drain and replace any expansion tank; the purge and fill valve lets you simultaneously drain, flush and refill any hydronic system and a purge tee allows for placement of a ball valve between closely spaced tees. www.webstonevalves.com phc_06_pgs_08_17_Layout 1 5/30/12 11:43 AM Page 13 IDENTITY THEFT. IF IT’S NOT FROM DUPONT, IT’S NOT TEFLON ®. Teflon® is not another name for a fluoropolymer, and it’s not a name for a finished product. Teflon® is a DuPont registered trademark and brand. If you sell products using the Teflon® brand for ingredients without a license from DuPont or you call your finished product “Teflon,” you’re stealing a name and misleading your customers. At DuPont, we’re proud of the Teflon® brand. It’s a brand that says quality and performance. And it should only be used for properly licensed products that contain authentic DuPont ingredients. This is the best way to protect our good name and yours. To learn more, visit www.hydro.realteflonbrand.com Copyright © 2011 DuPont. All rights reserved. The DuPont Oval Logo, DuPont™, The miracles of science™and Teflon are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates. ® e Circle 10 on reader reply on page 71 DuPont™ Teflon ® phc_06_pgs_08_17_Layout 1 5/30/12 11:43 AM Page 14 phc june 2012 www.phcnews.com INDUSTRY NEWS Greenlee mobile vans market tools at jobsite ASHRAE launches online terminology site ATLANTA — Common definitions for terms found in ASHRAE standards and other publications can now be found at a new website from the Society, 14 www.ashraewiki.org. The site contains more than 6,000 terms related to buildings, with a particular focus on mechanical, envelope, electrical, lighting, load calculations, design, water design/conservation and energy use and measurement metrics. ASHRAEwiki can create custom reports of terms and primary definitions that will aid in the development of ROCKFORD, ILL. — Tool manufacturer Greenlee has launched a new mobile marketing program for its power tool accessory products with the introduction of three vans, each designed to go directly to an end user’s doorstep, conduct hands-on active product demonstrations and encourage end user product trials. Greenlee’s three vans, packed with power tool accessories, will visit plumbing contractors at commercial and industrial worksites in the Midwestern, western and eastern states. Each van is equipped with a wide variety of power tool accessories, ranging from reciprocating saw blades, bi-metal holes saws, stainless steel hole cutters, carbide grit hole saws, stud punches, step bits and auger bits to power tools, test instruments and knockouts. Visit www.greenlee.com. standards, guidelines, handbooks and other ASHRAE publications. Each term in the wiki has one or more primary (recommended) definitions, notes in which ASHRAE standard(s) the term is used and gives the definition source and known legal information such as trademark registration. It also lists any secondary definitions used in an ASHRAE standard or guideline. Terms are grouped by words, symbols, abbreviations and acronyms. Definitions that include units may use Inch-Pound (I-P) or International System (SI) as “The ASHRAEwiki goal is to primary units. “The ASHRAEwiki goal is to improve improve communication by communication by encouraging the use encouraging the use of of consistent terminology definitions within ASHRAE and the industry, consistent terminology worldwide. There is no requirement to definitions within ASHRAE use an ASHRAEwiki primary definition, and the industry, worldwide.” but standards developers should be able to see the value in consistency across all standards,” said Art Hallstrom, a member of www.phpinc.us ASHRAE Technical Committee 1.6, Hydronics TM Terminology. “ASHRAEwiki content is controlled by the IMITED INSTALL SPACE editors and TC 1.6, but TM suggestions from O LONGER AN ISSUE WITH THE LLCAN YDRAULIC EPARATOR individuals or From basic hydraulic separation to full primary/secondary zoning system, PHP organizations are provides cost-effective, space-saving, innovative piping solutions with our new U.S. welcome,” said Bruce Patent Pending products. Billedeaux, TC 1.6 vice The Allcan™ is a hydraulic separator with a high quality air separator built in. It chair. “Suggestions can LVWKHVSDFHVDYLQJFRPSOHWHVROXWLRQIRUDQ\ERLOHU:KHQFRQ¿JXUHGZLWKHQG be entered in the wiki VXFWLRQÀDQJHVWKHWRSWZRSXPSVPD\EHVZLYHOHGXSDQGWKHERWWRPWZRGRZQ discussion section or to aid in easy piping to the secondary-loop heating zones. This product comes sent to the ZLWK ZDOO PRXQWLQJ EUDFNHWV ¿OO YDOYH H[SDQVLRQ WDQN LQWHUQDO DLU VHSDUDWRU DLU ASHRAEwiki editor.” vent, secondary loop Grundfos 15-58 end-suction zone pumps (standard) or Taco ASHRAEwiki 00R-MS in-line pumps (optional), primary loop pump/indirect water tank pump as replaces the proposed VSHFL¿HGSULPDU\ORRS7´VIRUDQLQGLUHFWZDWHUWDQNNLWDQGZDOOPRXQWLQJKDUGZDUH ASHRAE Standard 166P, WKDWLQFOXGHVDQH[SDQVLRQWDQNUHWHQWLRQPRXQW Heating, Ventilating, Air2SWLRQDO VHFRQGDU\ORRS PL[LQJ NLWV IRU PXOWLWHPSHUDWXUH V\VWHPV DUH DYDLODEOH Conditioning and XVLQJPDQXDOZD\PL[LQJYDOYHVRU7DFRZD\L9DOYHV Refrigerating For ordering and information also try www.hydronicworkshop.com. Rev 12/11 Terminology. ASHRAEwiki is in Precision Hydronic Products Division of JL industries, inc. English but might be Patent Pending Components 6807 NE 79th Court Ste E - Portland, OR 97218 Made in the USA. Phone: (503) 445-4188 - FAX: (503) 445-4187 expanded to other We do not export labor. ©2009 www.phpinc.us languages in the future. e Circle 11 on reader reply on page 71 N BU IL DI N G U NCIL US N L PHP A ? H CO U. S . G R E E Precision GBC ® S ® phc_06_pgs_08_17_Layout 1 5/30/12 11:43 AM Page 15 DOCUMENTED SUCCESS. The RIDGID® micro CA-300 was developed with your success in mind. It allows you to get the perfect view behind walls, in pumps, near leaks, and around other hard to reach spaces. Easily document what you see with images, audio and video. Successful documentation today leads to successful jobs every day of the year. The CA-300 helps you work better, faster and smarter. See it. Find it. Solve it.® The Emerson logo is a trademark and service mark of Emerson Electric Co. ©2012, RIDGID, Inc. Learn more and schedule demonstrations 800.769.7743 or RIDGID.com/CA300 email Job Report e Circle 12 on reader reply on page 71 SD Card RIDGIDConnect Storage phc_06_pgs_08_17_Layout 1 5/30/12 11:44 AM Page 16 phc june 2012 www.phcnews.com INDUSTRY NEWS 16 Construction industry trade groups promote drug-, alcohol-free workplace WASHINGTON — Five of the nation’s largest construction trade associations have teamed up to form the Construction Coalition for a Drug- and Alcohol-Free Workplace (CCDAFW). The coalition’s mission is to provide the construction industry with the resources necessary to implement drug- and alcohol-free policies into their business practices. CCDAFW has launched a nationwide effort urging construction-related firms and organizations to sign an online pledge signifying they will create and maintain a workplace free from substance abuse. The CCDAFW is comprised of Associated Builders and Contractors (ABC), the Associated General Contractors of America (AGC), Construction Industry Round Table (CIRT), Construction Users’ Roundtable (CURT) and Women Construction Owners Executives (WCOE). “We are driving an industry toward world-class safety,” said ABC president and CEO Michael D. Bellaman. “If we want to have an industry that is world class in safety, we have to start with a rock-solid foundation that includes an environment free of drugs and substance abuse. This coalition is a way to help companies build that foundation so we can continue toward our goal of eliminating all fatalities on construction worksites.” SunMaxx Solar opens New York training facility BINGHAMTON, N.Y. — SunMaxx Solar has opened its new solar training facility in Binghamton. The 2,000-square-foot indoor training lab was designed with a presentation area and a separate large open space for hands-on system component installation. Led by SunMaxx educator John Maliwacki, training takes students through the science, installation and marketing of domestic and commercial solar hot water systems. The creation of this facility is part of SunMaxx's continuing effort to make the company’s solar thermal training one of the best in the industry. The SunMaxx Solar training facility e Circle 13 on reader reply on page 71 provides accelerated training classes for contractors, electricians, engineers, solar energy entrepreneurs, sales executives and anyone who is considering a career in the growing solar industry. Certified solar training programs are structured to help individuals and licensed contractors get into the solar industry and excel in the solar job market. The hands-on courses in solar hot water and photovoltaic (PV) system design and installation help train students to meet the requirements of launching a solar installation business or finding green jobs. phc_06_pgs_08_17_Layout 1 5/30/12 11:44 AM Page 17 ' " $ !& +*) ) !%*(&+ %- &$'( %)!, *#& *+(!% * &$'%/) .*%)!, #!% & &$$(!# '(&+*) ' *#& -) )!% *& $" !* )/ *& !% * (! * +* !**!% &( &$'&%%* &( %/ ''#!*!&% &+%* &% !& +*) *& '(&,! +(# ! '(&($% '#+$!% !.*+() &( /&+( %*!( !#!*/ &( ( *#& !(# * %+$( #&- &% * (( )(,! ( &( ,!)!* --- !&+*)&$ e Circle 60 on reader reply on page 71 #$ $" %$ % %( /(&%!0 (&$ !& +*) ) % +!#* % *)* -!* &% &# !% $!% *& * $&)* (#!# #*(&%! +* &% * $("* *(*! * #*(&%!) % ,%# ()!)*%* *+() &$!% -!* #&%#! #!* !+$ **(/ %)+( (#!# '(&($% &( /() *& &$ &( ( /(&%! (&+* !* -!* $&%)*(*!&% ## &( !(# * %+$( #&- &% * (( )(,! ( e Circle 61 on reader reply on page 71 %#$ '" (#$ #+)*!%!% &-( /)*$ (&$ !& +*) !) %- %(/ !!%* !*!&% *& &+( ! 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PHCC and Dellon Sales Company get involved in education BY RICHARD DI TOMA CONTRIBuTING WRITeR I 18 believe in educating contractors in sound business procedures. I also emphasize the delivery of excellence to consumers. I am ecstatic whenever contractors who listen and properly implement my theories and methods improve their business results, increase their ability to deliver excellence to consumers and lower their businessrelated stress levels. My euphoria escalates when organizations like the Nassau County PHCC and Dellon Sales Company, a manufacturer’s representative, both located on Long Island, N.Y., come together to help in the effort. This commentary is dedicated as a thank you to those two institutions and as an example of how to start improving our noble industry. Dellon Sales Company has graciously provided their training facilities to the Nassau County PHCC so they can offer educational programs to PHC contracting businesses to help contractors improve their business expertise. My involvement started when Bobby Gramman, a contractor friend with the Nassau County PHCC, asked me to speak at an association event sponsored by Dellon Sales Company on May 9, 2012. I had the honor of speaking to over 50 PHC contracting businesses about improving their business results and lowering their business stress. Dellon provided their facilities and a sumptuous BBQ meal. Attendees had the opportunity to win great door prizes, and a contribution was presented to Habitat for Humanity. The Nassau County PHCC/Dellon Sales Company alliance and the assistance I have offered to them, will make a better tomorrow for everyone in that area, including the consumers served by the PHC industry. Dellon Sales Company Dellon Sales Company is an award winning operation staffed by a very talented and energized group of people led by owner and CEO Scott Dellon. Scott is the fifth generation of Dellons serving the plumbing industry, and his son David has extended that string to a sixth generation. Scott believes his staff is the reason Dellon Sales Company is a unique enterprise, with the ability to deliver superior quality service to their clientele. Dellon Sales Company is dedicated to the improvement of the industry through excellence and education and has created the Dellon University to keep clientele abreast of the latest technologies. I asked Scott the following questions to understand his perspective on this joint educational undertaking: Why is Dellon Sales Company joining forces with the Nassau County PHCC to sponsor events for PHC contractors? “Dellon Sales Company has always enjoyed working closely with various organizations related to the plumbing, heating and fire sprinkler industry. We enjoy developing relationships with members of our industry. PHCC is an excellent organization and actually adds value to its members and helps make our industry better. We are a The Nassau PHCC Dellon Sales Company Team left to right. Front Row: Debbie Margolies, Brent Brake, Jennifer Levine. 2nd Row: Giovanni Cerroni, Joe Cornetta, Scott Dellon, Ron Doughty, Jeff Goldman. Back Row: Brian Linder, Shelley Conn, Arthur Brendell, John Delvecchio, Terrance Harwell, Andrew Messiner, Joe Knott, Bruce Wolk, Carl Bodener, Bob LaGuardia, Spencer Bodner, Paul Nodel. member and try to support and help them out in any way that we can.” What educational programs does Dellon Sales Company provide at your university? “We have a classroom here that we call Dellon University. It can accommodate over 50 people and has operating displays and audio visual aids. We provide training and certification classes on virtually all the lines that we represent, including Baxi wall hung boilers, Roth dual containment oil tanks, Anvil Gruvlok and Blazemaster Fire protection. We teach plumbers and service techs on Bradford White residential and commercial water heaters. We even host AIA and CEU courses for American Standard, Elkay, Mr. Steam, InSinkErator and Eemax for architects and engineers. I am ecstatic whenever contractors who listen and properly implement my theories and methods improve their business results, increase their ability to deliver excellence to consumers and lower their business-related stress levels... e Turn to DI TOMA on p 20 phc_06_pgs_18_21_Layout 1 5/30/12 11:47 AM Page 19 e Circle 64 on reader reply on page 71 e Circle 65 on reader reply on page 71 e Circle 66 on reader reply on page 71 e Circle 67 on reader reply on page 71 e Circle 68 on reader reply on page 71 e Circle 69 on reader reply on page 71 e Circle 15 on reader reply on page 71 phc_06_pgs_18_21_Layout 1 5/30/12 11:47 AM Page 20 phc june 2012 www.phcnews.com PLUMBING | PLUMBING BUSINESS | ‘We also hold NKBA meetings here to review industry trends and opportunities for their local chapter.” Who are the people at Dellon Sales that are responsible for your educational programs? “Various members of the Dellon team are involved in running Dellon University. Different Dellon teammates do the scheduling, planning and training, depending on the topic of the training session or the group or organization involved in the course. I would say it’s a team effort. “Our marketing manager Brent Brake helps coordinate the trade groups’ activities as well as handling and being on the board of the NKBA. Spencer Bodner, Joe Knott and John Delvecchio handle our heating department and all activities that revolve around it. Jon Ross and Tony Pennello handle everything that has to do with the engineering community and the plumbing trade. Ken Shwab specializes in Elkay and Mr. Steam. David Dellon and I oversee everything that goes on in Dellon University and help out wherever we can.” CONTINUED FROM PAGE 18 PHCC is always promoting education and, when possible, discounting to our members.” What is the purpose of your meetings sponsored by Dellon Sales Company? “Basically to promote the PHCC. Dellon Sales is an associate member of the PHCC and pays to participate in our meetings.” Ron Doughty, vice president of the Nassau County PHCC, had a different perspective on the biggest problem in the industry. He thinks that the lack of continuing education is the major problem. From a technical view, he feels that contractors who received their licenses years ago may not be The Nassau County, N.Y. PHCC 20 I also spoke with Joe Cornetta, president of the Nassau County PHCC. Joe is the third generation of Cornetta Bros. Inc., a plumbing and heating contracting firm established in 1946. He says that the PHCC has exposed him to countless ideas and opportunities. He regularly attends conventions and trade shows, because the industry is in a constant state of flux due to the fast pace of technological advances. He says, “If you don’t learn, you get left behind.” I posed the following questions to Joe about the association’s objectives regarding this alliance with Dellon Sales Company: What is the mission of the Nassau County PHCC? “The PHCC is dedicated to the promotion, advancement, education and training of the industry for the protection of our environment and the health, safety and comfort of society.” From a technical view, Ron feels that contractors who received their licenses years ago may not be keeping up with technological advances and code changes. What do you consider to be the biggest problem in the PHC industry? “There is a real problem with today’s generation getting involved. It’s not just the PHCC. It’s all organizations. Call any local volunteer fire department and ask if they need help. The few who do join don’t really get involved. Your fellow author Dan Foley hit the mark in Feb. 2012. He asked, ‘What will a gym membership do for you if you don’t participate?’ “ What is the solution to the problem? “We are currently working with Nassau County to achieve a county-wide license. One of the stipulations would be that continuing education be required to renew a plumbing license. The PHCC would head up training and offer our members discounts or even include it in our dues. This type of exposure will hopefully lead to more members, some of whom may ‘get involved.’ Similar to what you and I discussed regarding your seminars, the Joe Cornetta, President of Nassau County NY PHCC keeping up with technological advances and code changes. As a local PHC inspector, he sees this problem first hand. Regarding proper business protocols, Ron believes that contractors don’t really know their true cost because they lack business acumen. He says, “A good plumber is usually a bad business person.” Joe Cornetta and Ron Doughty both have valid points about that which they believe is the problem. When contractors don’t get involved they can’t keep up on proper technical and business procedures. Getting involved The Nassau County PHCC and Dellon Sales Company should be applauded for choosing to get involved by becoming part of the solution rather than staying part of the problem by doing nothing. Those of you reading this would serve yourselves and the industry well by emulating the efforts of these two great and caring organizations. Joe Cornetta is right! If you don’t get involved, nothing gets done. Get involved; send a message in your area. Tell PHC contractors, associations, wholesalers and manufacturing representatives that you want them to do their part to improve our industry by supporting education in proper business protocols. With the right education, it is possible to improve your business results and lower your business stress levels. If you need my assistance, give me a call at 845/639-5050. I am looking forward to helping the Nassau PHCC and Dellon Sales Company achieve their educational goals. I’d love to help you with yours. l Richard P. DiToma is a contracting business consultant and active PHC contractor with over 41 years of experience in the PHC industry. To receive more info about his contracting business coaching, consultations, business books, seminars with solutions, customized price guides, business forms, etc., contact Richard by phone at 845/639-5050, email richardditoma@verizon.net, fax 845/639-6791or write R & G Profit-Ability Inc., P.O. Box 282, West Nyack, NY 10994. phc_06_pgs_18_21_Layout 1 5/30/12 11:48 AM Page 21 e Circle 16 on reader reply on page 71 phc_06_pgs_22_27_Layout 1 5/30/12 11:53 AM Page 22 phc june 2012 www.phcnews.com PLUMBING 22 U.S. strives to become “Land of the Lead free” Lead free legislation is a game-changer “C onverting from standard brass to lead free plumbing components is kind of like an old man who needs to ease into a hot tub,” said Darrell Read, operations manager at wholesaler F. W. Webb’s Williston, Vt., branch, New England's largest plumbing and heating, cooling and industrial supplies distributor, with more than 70 locations in New England and New York. “Here, in a state most immediately affected by the legislation, we recognize the need to make changes and to provide the new lead free products quickly, but we also recognized the need to be deliberate about it,” added Read. By now, contractor demand for lead free plumbing components in California and Vermont, the first two states to pass their own lead free plumbing laws, is an ongoing need with no turning back. During the next year and a half, wholesalers and contractors in all other states will need to comply. Read’s advice: “Ease your way into it. Sell or install all of the standard products now while you can and, as inventory is reduced, replenish supplies with the new lead free technology.” Last month Watts Water Technologies conducted a random survey of 16 wholesalers and contractors in Vermont and California. They found that wholesalers were generally eager to talk about the impact of lead free technology and that their contractor customers, as a Minnesota Master Plumber Eric Aune, president of Zimmerman, Minn.-based Aune Plumbing, says that he’s gradually making preparations for the switch to lead free plumbing components. whole, were receptive to the change. The key variable they found, however, was the way manufacturers responded to the need to retool their products and how effectively they introduced wholesalers to the new products. Watts Water managers were delighted to learn from wholesalers and contractors that they (Watts Water) handled the transition well. There are many facets and some challenges to the seismic shift to lead free plumbing components. As a leading producer of lead free products and technology, the brands of Watts Water have also made a commitment to being an information leader as well. Learn more at Eric Aune also has a few opinions about the U.S. economy and our responsibility as buying/consuming Americans. “We owe it to our own labor force and manufacturers to buy American,” he said. www.WeAreLeadFree.net. In the opinion of contractors Minnesota Master Plumber Eric Aune, president of Zimmerman, Minn.-based Aune Plumbing, says that he’s gradually making preparations for the switch to lead free plumbing components. “I’d like to be ahead of the curve, not behind it,” said Aune. “Typically, I’m not real fond of federally-mandated changes, but this one has consumer safety at the core, so I know I’ll need to remind myself of that occasionally,” added Aune. “A concern of mine is product availability. When lead free goes large scale, the last thing I’ll want to hear when I go to my supplier at Twin Cities Winnelson is that lead free products are unavailable. Knowing that Watts made a proactive commitment to be ahead of the curve and to have the broadest line of lead free products on the market makes a very important statement to me.” He’s also got a few opinions about the U.S. economy and our responsibility as buying/consuming Americans. “We owe it to our own labor force and manufacturers to buy American,” he said. “The lead free issue is one we’ll all have to deal with, so, as we respond, we can at least help by installing products made here in the U.S. One of Read’s contractor customers in Vermont is Kerry White, service manager for Vermont Mechanical phc_06_pgs_22_27_Layout 1 5/30/12 11:53 AM Page 23 phc june 2012 www.phcnews.com PLUMBING based in Williston. “My best advice for transitioning to lead free components is to maintain stock and inventory of the lead free ball valves and fittings for heating and plumbing applications. We chose to switch to lead free for everything from the get-go. That way there were no mistakes.” “It’s impossible to be too well prepared,” added White. “Invariably, suppliers will be limited in their ability to meet the demand for lead free products; short supplies means that both installers and wholesalers will have issues. If you can, stock up on essential components.” It’s a done deal In December 2010, politicians and industry experts anticipated new legislation that would make the “Land of the Free” also the “Land of the Lead free,” pending a single but very important signature. Of course, we now know that in January 2011 President Obama signed the “Reduction of Lead in Drinking Water Act” (or Senate Bill S.3874) which set a new, federal standard for the level of permissible lead in plumbing fixtures that carry water for human consumption. The Land of the Lead free now begins in just 18 months. By 2014, the allowable lead content in products providing water for human consumption will change You should start your transition soon, and smartly. A good first move: Contact each supplier to confirm that their products are already lead-free compliant. engineers should be proactive. Don’t wait too long to start the transition, because delays may ultimately be costly. 2. Team up with quality manufacturers. The new law will change both the material and manufacturing process for bronze and brass products used in potable water systems. The change is comprehensive, requiring that manufacturers have ample R&D resources. 3. Protect your business: Fines and lawsuits may be just around the After January 4, 2014, every potable plumbing product that does not meet the new federal standard will be illegal and cannot be sold or installed for use with potable water. from up to eight percent to not more than a weighted average of 0.25 percent of wetted surfaces. The new bill will align allowable lead levels in all 50 states with the earlier adopted, permissible lead levels in California, Vermont and Maryland state legislation. “In our opinion, the legislation appears sufficiently simple and straightforward. However, if you are in the business of installing, specifying, distributing or manufacturing products to comply with the legislation, there is much more to it than meets the eye,” said Stephanie Ewing, director of strategic partnerships, Watts Water Technologies. Act, partner, protect With mandatory, U.S.-wide compliance set for January 2014, it’s now time to grapple with the implications. Watts Water recommends: 1. Distributors, contractors and corner for those who don’t abide by the law. “Lead free is a game changer,” adds Ewing. “Our customers in California, Vermont and Maryland can attest to the impact to their business. We do believe that proper planning and compliance will shape our success or failure for years to come.” After January 4, 2014, every potable plumbing product that does not meet the new federal standard will be illegal and cannot be sold or installed for use with potable water. Period. States will be required to implement the new lead free requirements through state or local plumbing codes, and some states may also enforce the requirements through consumer protection statutes or other laws. Violators of the federal law may be subject to monetary penalties, government lawsuits or civil lawsuits brought by concerned citizens. Managing risk Lead free changes the landscape for your business and introduces risks; from your competitors, from product quality issues and possibly from legal and regulatory action. Another facet of the lead free movement is that allowing your competitors to get ahead of you means running the risk of losing your customers and sales. Invariably, some suppliers and manufacturers will take shortcuts. When this happens, product deficiencies, failures and (Who knows?) lead in lead free metal formulations will only become apparent after purchase and installation. Good advice: Protect your business. Work with reputable suppliers and manufacturers. This will ensure that the products you sell start from the highest quality materials and processes and are able to meet or exceed lead free requirements. Failure to plan is not an option You should start your transition soon, and smartly. A good first move: Contact each supplier to confirm that their products are already lead-free compliant; if not, determine whether they have clear plans to transition to a lead-free equivalent in time for your business to keep pace with the legislation. In most cases, you’ll want to identify and sell off low-volume specialty or seasonal products first. Transitioning to high-volume lead free products will typically occur later in the transition plan. Watts Water has taken the implications of the federal mandates seriously. They’re focusing R&D resources on the lead free conversion. They have also broken ground on a 30,000+ sq. foot expansion to their Franklin, N.H. foundry. The plant’s e Continued on p 24 23 phc_06_pgs_22_27_Layout 1 5/30/12 11:53 AM Page 24 e Continued from p 23 phc june 2012 www.phcnews.com PLUMBING producing lead free products. Materials and manufacturing The primary options available for materials are lead free brass and bronze, stainless steel and plastics. Each lead free technology has costs beyond the basic raw material to consider. multi-million dollar expansion is expected to be complete by February 2013 and will focus exclusively on 24 Selecting lead free materials is not as simple a process as it would seem. There are many options available to manufacturers; each option has its own set of limitations. When complying with the lead free laws, there are many variables to address that cover multiple manufacturing processes, while being mindful of material suitability and product cost. The primary options available for materials are lead free brass and bronze, stainless steel and plastics. Each lead free technology has costs beyond the basic raw material to consider. “Manufacturers have a responsibility to deliver lead free compliant products that meet customers’ expectations for performance and serviceability. With the various material options that are available to meet the requirements of the lead free statutes, development of a material strategy is critical to maintain performance and deliver value to the end user,” said Jeff Scilingo, director of R&D engineering for Watts Water Technologies. How to get started? For those impacted by the new national lead free legislation, making the transition to lead free products can appear overwhelming at first. “Partnering with a manufacturer who understands the impact of the law and has experience with the challenges of a change of this size is important,” said Bill Tracey, western regional manager for Watts Water. Ultimately the goal is to offer products that provide safer, cleaner water for families, communities and the future. One of the best sources of information about current lead free needs here in the U.S. is the website developed by Watts Water Technologies, www.WeAreLeadFree.net. The website offers frequently-updated news about what is happening around the country with lead free legislation and requirements. l THESE ARE THE ONES THAT WORK. » » » » Stiebel Eltron Mini™ & DHC point-of-use tankless water heaters don’t fail like the competition’s. That means you have fewer callbacks and happier customers. 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Product registration is not required for the extended term in California, Quebec, or other jurisdictions that prohibit warranty benefi ts conditioned on registration. For complete warranty details, visit www.rinnai.us/warranty or call 1-800-621-9419. e Circle 19 on reader reply on page 71 5 12:13 PM phc_06_pgs_28_31_Layout 1 5/30/12 12:00 PM Page 28 phc june 2012 www.phcnews.com PLUMBING | BUSINESS SUCCESSION | Precision Plumbing Products — Building on success with third generation BY JACK VILENDRE SPECIAL TO PHC NEWS P 28 recision Plumbing Products was founded in the early 1960s as Tempera Valve Corporation. At that time Tempera Valve Corp. had developed and patented a pressure balancing valve and a Bac-2Bac manifold, which was sold directly to the plumbing market in the Pacific Northwest. In 1968 a Plumbing Code Official from Washington State who had developed and patented a piston type Water Hammer Arrestor, a "pressure drop" activated floor drain Trap Primer, and a Distribution Unit, enquired with the three shareholders of Tempera Valve Corporation to see if there was an interest in marketing these items. All shareholders agreed that these new products should be added to the Tempera Valve Corporation product line. Perrott and the beginning of PPP Chuck Perrott was employed by Tempera Valve Corporation as their one and only salesman. It was his suggestion that they rename the company “Precision Plumbing Products Inc.” in order to better define the new line of products. Chuck spent the next ten years traveling first through the Pacific Northwest, and then eventually expanding east calling on Plumbing Code Officials and engineers, slowly introducing the Water Hammer Arrestors and Trap Primers to their various jurisdictions. A number of At right is Jack Vilendre, owner of Precision Plumbing Products as part of J. L. Industries, Inc. since 2003, with his daughter Alison Amundson and her husband Tom, both of whom will take full control of business operations and continue to run the firm out of its Portland, Ore., facility. independent plumbing representatives became interested in the products offered by Precision Plumbing and signed contracts with Mr. Perrott to help him in the wholesale distribution and specification of our specialty product line. The company began to grow and in 1982 Chuck’s CPA presented an opportunity to acquire the business and pay back the shareholders that had originally founded Tempera Valve Corporation. It was important to Chuck to give the shareholders a return on their investment and thank them for giving him his start. Chuck was 65 when he decided to put his house on the line to fund the buyout and acquire Precision Plumbing Products, Inc. Chuck hired me in 1984. We worked together to grow the business over the years and in the fall of 2003, I was given the opportunity to present a business plan to the Board of Directors of C.H. Perrott, Inc. for the purpose of purchasing control of Chuck’s company. I was successful in a shareholder buyout plan and in October 2003, I formed the new parent company, J. L. Industries, Inc. with five operating divisions. The second generation Jack Vilendre has been with Precision Plumbing Product since 1984 and bought the company in 2003. His daughter Alison Amundson has been with the company for 10 years, starting as a marketing assistant and learning as she moved up. In 1975, after spending three years in the military and graduating from Portland State University with a degree in International Marketing, Omark Industries Inc., a construction fastening manufacturer in Portland, Oregon, gave me the opportunity to take an outside sales position. This new opportunity moved my family to Omaha, Neb. I successfully worked as a manufacturer's representative in the construction phc_06_pgs_28_31_Layout 1 5/30/12 12:00 PM Page 29 phc june 2012 www.phcnews.com PLUMBING business for five years. Omark was acquired by ITT Corporation in 1980 and offered me a position of Product Line Manager for their Construction Fastening operation in Portland, Oregon. Putting my international marketing education to work, two years later we successfully launched a European fastening manufacturing and marketing product line. I had gained a great deal of manufacturing and marketing experience from my time at Omark Industries and ITT Corporation. Then in 1984, Mr. Perrott asked me to join him at Precision Plumbing Products. I was to now prepare for a new challenge, only this time it was all about family. Tom Amundson visits with an employee as she assembles PPP products. Early marketing plans for growth I joined Precision Plumbing Products (PPP) in October 1984. The remainder of that year, Chuck and I worked in the plant on my product orientation and planning for the following year. The company to that point had been engaged primarily with the annual ASA &PHCC trade show. There was no product advertising in any of the trade journals and we had a very limited catalog. After spending several months looking at the number of variations of products sold, cataloging a broader product line became my first priority. I hired a photographer and we went to work expanding our catalog. At the same time I designed an ad program featuring all of our products in full color. The new catalog added a much larger product display. We then expanded PPP’s trade show schedule, which attracted a lot of attention for Precision Plumbing Products and also gave me the opportunity to reorganize our sales force over the following two years. When hiring our sales representatives, I stressed product specification and stepped up the focus on the engineering community. Educating the plumbing contractors was important in designing a needed sales pull through incentive for wholesale distribution. I wanted to see “PPP” in the master spec, and the contractor asking for us by name. Branding our product line as “PPP” was most instrumental in the sustained growth of our business in North America. At the same time I was working on the North American marketing plan we were getting quite a number of inquires to represent our product line in Asia and the Middle East. I had placed our catalogs with a number of marketing groups specializing in companies wanting to expand their foreign sales activities. Adding representation in key markets has been a very interesting process and yielded not only amazing growth but lasting friendships. During these early years at PPP, I felt it was very important to become closely associated with the plumbing codes and standards organizations that propel our industry forward. I acted as an advocate to promote public health and safety through the adoption of various ASSE standards. I attended many code meetings and also supported the code officials by attending their annual meetings, purchase booth space and sponsoring elements of their events. I spent a number of years as a member of various ASSE working groups developing standards, and eventually was asked to join the ASSE Standards Committee. We continue to serve as a manufacturing member of this group. In 2005, the Oregon Governor’s commission appointed me as a member of the Oregon State Plumbing Board, where I am currently serving a second term. Facility size and operation J. L. Industries, Inc. is comprised of five operating divisions: • Precision Plumbing Products (PPP) • Northwest Automated Machining (NAM) • Cascade Precision Molding (CPM) • Precision Hydronic Products (PHP) • Precision Metal Brazing (PMB). Our manufacturing facilities are all located in Portland, Oregon and we produce nearly all of the parts necessary to support PPP and PHP at our facility. We have experienced steady growth and expansion since 1985, but with these tough economic times we have been forced to “tighten the belt”, but still remain strong and optimistic. The importance of wholesale distribution Our long-standing relationship with our plumbing wholesalers has been a key element to our success. The importance that we have placed on these relationships is key to the success of the distribution of our product line in North America. We are not the company that would pursue “Big Box” distribution channels. Instead, our loyalty has always been with our plumbing wholesale distributors. Their staff gets the job done when the licensed plumbing contractor has questions regarding the right product for the application. Because “PPP” is a highly engineered product line, we need sales expertise provided by our distributors to insure the right product gets to the job every time. Our representatives have worked hard to help brand the product line so the plumbing contractors know to ask for “PPP” when purchasing specialty plumbing items over the counter. I have developed a number of incentive plans to improve the wholesale profitability and therefore improve the flow of product across their shelves. In the long term, and as my company transitions into the next generation, our relationship with the plumbing wholesaler will remain a key part of our continued success. Branding the “PPP” logo/brand goes hand in hand with product recognition. But, I think we are best known for consistency in regards to the quality of our products. The outstanding growth element in our e Continued on p 30 29 phc_06_pgs_28_31_Layout 1 5/30/12 12:00 PM Page 30 e Continued from p 29 phc june 2012 www.phcnews.com PLUMBING the market on time. Transition for the future On the factory floor, Jack, Tom and Alison discuss production with an employee who begins turning raw copper tube into finished products. 30 product line by far has been the Floor Drain Trap Primer. Forty different valve models provide potable water, making the floor drain trap seal. In my opinion, Precision Plumbing set the standard and without a doubt when you ask, “What valve do you most often use for your Trap Priming needs?” Licensed plumbing contractors will say, “PPP”. We hold many patents in this field and Precision Plumbing Products was the first company to develop and market a Piston type Water Hammer Arrestor. We continue our inventive processes and pay close attention to manufacturing a quality product, and getting it to e Circle 20 on reader reply on page 71 Like the man said: “You’re not getting any younger”! The transition was a decision my wife and I made jointly to begin to wind down my participation at J.L. Industries, and look forward to spending more time together traveling and spoiling the grandkids. I had been doing a lot of research on succession planning and of course there are many examples of success and some significant examples how not to proceed. Since I had family members already working in the company, and a very dedicated work force, I was not in favor of selling the business. A better plan, in my view, was to pass it through to a third generation. I told my advisors that we needed to work on a plan that will be embraced by the entire family. It took some time to structure a plan that made good business sense, but also satisfied those family members who would not be directly involved in the business going forward. phc_06_pgs_28_31_Layout 1 5/30/12 12:00 PM Page 31 After meeting first with those family members who would not be directly involved in the day to day business, and gaining their unanimous support, I was free to move forward. Therefore I am pleased to announce that 100% of J. L. Industries, Inc. stock will pass directly through to a third generation of family members. Tom and Alison Amundson will take full control of business operations and continue to operate J. L. Industries, Inc. out of our Portland, Ore., manufacturing facilities. Alison (my daughter) has been a full-time employee for 10 years, starting as my marketing assistant, and interfacing with our sales representative on a number of levels. Currently she operates my Heating & OEM divisions. Alison performs all of the customer service functions while managing purchasing and inventory control activities for both Precision Hydronic Products and Precision Metal Brazing. Over Alison’s term of employment she has become very familiar with the overall operations, and recently joined the Board of Directors. Tom (my son-in-law) joined the company two years ago as Product Line Manager. Prior to taking the job, Tom had obtained three under graduate degrees from Portland State University. Tom worked independently in the financial service industry for five years and during that time showed me that he was a man that could be successful and perform well under very difficult circumstances. Tom started at Precision Plumbing by working in my machining and product assembly operations as his initiation into the business. I felt it was very important that he start in the business the same way I had from the ground up. After six months in the plant handling a variety of jobs he joined me in the office. Tom started picking up technical calls while performing other product line management duties. Tom is also a member of a number of standing committees and is Chairman of the Product Cost Reduction Committee. Most recently, I have assigned Tom the responsibility of managing the JLI, Inc. Purchasing and Inventory Control Department. Over the next few years both Alison and Tom will be groomed to lead our family enterprise providing Leslie and I a stress-free retirement. In conclusion, Leslie and I are very comfortable in our decision to pass J. L. Industries, Inc. through to our third generation. This decision has had a very positive effect on my entire employee base — providing them a sense of security in a very difficult economic environment. We also made a similar announcement to our manufacturing representatives, which were met with unqualified support. Tom and Alison look forward, with confidence, to the challenges and opportunities that lay ahead and I am reassured that the company remains in good hands. l Jack Vilendre is president of J.L. Industries, Inc. For more information, visit www.pppinc.net. InnoFlue ® Polypropylene Vent Systems Approved by your Manufacturer Stocked by your Wholesaler t Install with confidence using the only plastic vent system listed to the UL-1738 safety standard t New B-Vent Chimney Covers allow for the installation of high efficiency heating equipment by lining an existing b-vent chase with InnoFlue® Flex t Gasketed connections reduce installaUL-1738 Lis isted! IIn nnoFllu ue ® is is th the ON UL-1 -1738 lliistte LY ed pollyymerrii c vent sys tte em iin n Norrtth A merriica! tion time by up to 75% while eliminating messy primers and glues t Listed for safe performance at sustained flue gas temperatures up to 230°F (110°C) For a complete list of approved appliances, visit www.centrotherm.us.com or call us at 877-434-3432. e Circle 21 on reader reply on page 71 phc june 2012 www.phcnews.com PLUMBING 31 phc_06_pgs_32_35_Layout 1 5/31/12 9:08 AM Page 32 phc june 2012 www.phcnews.com PLUMBING Revisiting ‘Homes of the Future’ Rainwater system prompts LEED Platinum Certification 32 I n 1933, the Tennessee Valley Authority (TVA) constructed a model community, Norris, Tennessee, as part of the Norris Dam project. The series of small homes served as the archetype for modern and efficient living in that time period. Over the course of the last two-and-a-half years, 50 University of Tennessee-Knoxville students have been reviving the spirit of the old town by building the new Norris House. “The project began in fall of 2008 to commemorate the TVA’s 75th anniversary and is a 21st century reinterpretation of the original series of Norris homes,” said research specialist and UTK architectural alumnus, Samuel Mortimer. The Norris House is the largest design/build project ever conducted by UTK students. The home aspires to become one of only seven certified LEED Platinum homes in Tennessee. To accomplish this rating, many factors come together, lending to the project’s resolved focus on sustainability. “As unique and ingenious as the whole project is, the heart and soul is the Brae rainwater collection system,” said Scott Robinson, owner of Scott’s Plumbing in Knoxville. “About 80 percent of the roof’s surface area is used to collect Over the last two-and-a-half years, 50 University of Tennessee-Knoxville students have been building the new Norris House, complete with a plumbing system, reverse osmosis system, greywater distribution system and solar domestic hot water system. rainwater,” said Mortimer. From the roof, the water goes through a series of pre-filters before entering an above- ground, 400gallon storage tank. When the “house tank” reaches capacity, overflow runs into a 200-gallon tank below the garden. The garden tank is equipped with a hand pump to supply water to the landscape and a vegetable garden sized to grow enough produce for two people. The average annual rainfall on campus is 54 inches per year. At that rate, and with the roof area that feeds the catchment tanks, the system collects nearly 21,000 gallons annually. With water saving fixtures, calculations show that, with two inhabitants, annual water use for the home is 16,500 gallons, well below the harvesting system’s capability. According to Robinson, the system that was installed during the home’s construction — technology supplied by BRAE, — harvests more rainwater than Norris House occupants typically use. Scott’s Plumbing, with the help of the UTK team, also installed portions of the home’s plumbing system, a domestic water solar thermal panel and a greywater distribution system. The way the system is set up, rainfall usually exceeds the use of stored rainwater and simply flows out onto a terraced spillway, watering the gardens. The spillway is made up of five multilevel flower beds, each e Continued on p 34 phc_06_pgs_32_35_Layout 1 5/30/12 12:03 PM Page 33 RBI HYDROTHERM SMITH CAST IRON BOILERS EMBASSY INDUSTRIES STERLING HVAC Seeing is Disbelieving BEACON / MORRIS With SpacePak, what you don’t see is what you get. SpacePak is the original small-duct heating and cooling air distribution system that delivers comfort without major renovations or bulky ductwork. With flexible 2" tubing running seamlessly through walls and floors, SpacePak preserves the architectural integrity of yesterday's and today's homes. Clean looks. Clean living. UNCOMMON BREADTH ³ Total comfort solution for retrofits or new construction – cooling & heating ³ Uniform temperature – floor to ceiling ³ Easy installation – no major remodeling ³ Preserves architectural integrity – no large ducting or grills ³ Quiet performance with superior humidity control ³ Excellent efficiency rating COMMON PURPOSE With experience across numerous HVAC industries, the companies of Mestek are building on their collective heritage to lead a new age of innovation e Circle 22 on reader reply on page 71 Experience Based Innovation SM To learn more, call 1-800-465-8558, visit www.spacepak.com/contractor, or simply scan the Microsoft Tag phc_06_pgs_32_35_Layout 1 5/31/12 9:08 AM Page 34 phc june 2012 www.phcnews.com PLUMBING 34 e Continued from p 32 containing hearty local plant species. “Landscape architecture majors helped design the overflow beds,” said Mortimer. “They carefully selected plant species that can not only handle being inundated with water but also thrive in a droughtlike condition.” “It’s very important to keep the greywater from entering the sterile city water,” said Robinson. “The students worked to shed light on the safety of using a greywater distribution system as well as a rain collection system. The town of Norris was rightfully concerned about greywater entering the landscape.” Since the greywater system is experimental, both the city of Norris and the design team wanted a fail-safe alternative so, with the flip of a valve, the system can be easily diverted to serve the city sewer. Norris House greywater is collected from the bathroom sink, shower and washing machine. It is piped underground and enters the landscape through a perforated canister buried in a large bed of mulch and soil. The bed is sized to hold approximately 150 gallons of greywater before saturating and is also planted with native plants that were selected based on anticipated greywater volume. “The UTK team worked closely with the Tennessee Department of Conservation and the Norris Water Commission to ensure health and safety,” said College of Architecture and Design assistant professor Tricia Stuth. “The city manager worked on ordinance revisions that were ultimately passed by the city council. The building permit allows systems to operate for one year, under the oversight of the UTK team, and data collected will be used to support making the temporary permits permanent.” The 768-square-foot home will provide verifiable technical data to demonstrate the viability of residential rainwater collection and use. The project was initiated as an entry into the EPA’s People Prosperity and the Planet (P3) competition, a national competition that encourages students to propose “solutions to real world challenges involving the overall sustainability of human society.” The first of four phases was a research and design period, funded by a $10,000 grant from the EPA. Ultimately, UTK’s team was chosen as one of six winners from among 40 teams, and the EPA granted $75,000 to the project. In phase two, students began their collaboration with Clayton Homes, manufacturer of modular homes. Together, they established goals, targeting a LEED for Homes Platinum rating. Some students collaborated with Clayton Homes during the design phase. Others prepared the physical site in Norris. Another team began work on various components of the building’s interior for later installation. During the fall 2010 semester, phase three construction began. “The students always bring a fresh perspective to things that we do every day,” said Andy Hutsell, Clayton Homes designer. “They’re passionate about their work, and they’ll be much better equipped when they go out into the world because of the Norris House experience.” Now, in the midst of the “demonstration and evaluation” phase, the college’s chair of the Master of Landscape Architecture program and his wife will live in the home. Energy consumption, temperature, relative humidity, water use and water quality will be measured. At the end of the evaluation period, the home will be up for sale; proceeds will be used as seed money for the next project. From the standing seam alloy roof to the reclaimed oak flooring, the home is a prime example of what LEED construction should be. With a super-tight, heavily insulated building envelope, the structure loses very little energy to the outside world. Every square inch that could be insulated, was insulated. Foundation block cores were filled with Perilite as the building footprint started to take shape. Inside the foundation walls, two inches of rigid insulation was used, and the foundation rim was sprayed with Icynene. “We decided to use advanced framing techniques, which results in a 17 percent reduction in lumber and substantially more insulation,” said Mortimer. The 24-inch stud bays are filled with thick batting insulation. On the outside of the walls, one-inch rigid insulation curbs any thermal bridging across the twoby-six studs. The ceiling rafter bays and gable ends were also filled with batting insulation, and sheets of half-inch rigid insulation were hung before the drywall was installed. The outside of the building is clad with Atlantic white cedar. Double-pane, low-E coated, argon-filled windows The home aspires to become one of only seven certified LEED Platinum homes in Tennessee. To accomplish this rating, many factors come together, lending to the project’s resolved focus on sustainability. also limit energy transfer. “We calculated the home’s heat loss at 17,442 Btu,” said Mortimer, “or 19.5 Btu per square foot. The blower door test yielded .04 ACH, the lowest score ever verified by our green-rater.” A four-by-eight foot Enerworks solar-thermal panel on the roof supplies hot water to an 80-gallon tank in the home. A 1.5 gpm electric instantaneous water heater supplements the solar-heater water when necessary. Heating and cooling the home is achieved through the use of a multiple-head mini split system. The building has one traditional bedroom as the first zone, a “swing space” that can be used as a second bedroom and a kitchen. Each of the three zones calls for a separate air handler; all are connected to a single, multi-zone condensing unit. As an addition to the HVAC system, the new Norris House has an energy recovery ventilation (ERV) system in the sealed crawlspace under the building. Depending on the season, the ERV either pre-cools or prewarms incoming fresh air. Throughout the project, goals set by the student team were consistently met. “UTK has never done anything like this before, especially on this scale” said Mortimer. “The Norris House project was real-life work experience that’s invaluable to the students who’ve been involved,” said Mary French, a College of Engineering grad student. “I’m really glad I had the opportunity to participate.” l phc_06_pgs_32_35_Layout 1 5/30/12 12:04 PM Page 35 e Circle 23 on reader reply on page 71 phc_06_pgs_36_37_Layout 1 5/30/12 12:05 PM Page 36 phc june 2012 www.phcnews.com PLUMBING PRODUCTS PEX press system Plastic PEX press system includes Smart Connect® feature for joining PEX tubing. Suitable for potable water and radiant applications, these fittings feature excellent corrosion resistance and compliance with Zero Lead™ requirements. Easy to spot unpressed connections during pressure testing by allowing water to flow past the fitting on a missed connection. Uses same hand and power tools as bronze PEX press system; no O-rings, glues, cements or lubricants. Color-coded tool locator rings assure proper alignment of the press tool. Available in sizes 3/8" to 2"; include couplings, elbows, tees, lav adapters and closet adapters. Offers metallic threaded and solder transition adapters for joining PEX tubing with other materials. Viega. e Circle 100 on reader reply Electronic sensor faucet 36 Tempered water supply Low-PSI Therm-O-Mix station is an all-weather, instant tempered water supply for safety showers and eyewash stations that use steam and cold water. Works with as little as 15 PSI steam pressure, easily installed on eyewash and shower stations and uses existing plant steam and water supply only. When the shower or eyewash station is activated, water and steam flow are established instantly, heating the water and condensing the steam. A mixing valve blends heated and cold water to produce a consistent output of 85 F (29 C) water. Additional valves keep the system preheated, freeze protected and scald protected. Conforms to OSHA and ANSI recommendations. Therm-Omega-Tech. e Circle 101 on reader reply Electronic sensor faucet The EC-3122 is the first in a new platform of above-deck electronic models to be added to the popular ChekPoint™ sensor faucet line later this year. EC3122 has all above-deck features, including a manual mixing valve built into the faucet body itself and above-deck electronics and programmable controls, including water shut-off delay, auto timeout, sensor range and auto flush. Comes standard with AC and DC power options as well as compatible power options, including a hydrogenerator and ganging up to eight units. Lead-free EC3122 features a vandal-resistant aerator that flows at a rate of 2.2 gpm, with lower-flow aerator options. T&S Brass. Showerheads The Speakman Anystream® Vintage™ Showerhead was modeled after the classic Speakman 4” selfcleaning showerhead from the 1920’s, while renovating its structural details. This signature showerhead, constructed of solid brass, functions off of the same innovative Anystream® 360º™ spray technology that was made famous by the classic 1920’s showerhead. By simply adding an octagonal concave cut into base of the showerhead, the new design becomes unique and sets the pace for a modern vintage appeal in the bathroom. The showerhead is only available in polished chrome. Speakman. e Circle 103 on reader reply e Circle 102 on reader reply phc_06_pgs_36_37_Layout 1 5/30/12 12:05 PM Page 37 e Circle 24 on reader reply on page 71 phc_06_pgs_38_41_Layout 1 5/30/12 2:01 PM Page 38 phc june 2012 www.phcnews.com HYDRONICS FROM THE FIELD Geo: Lessons learned (Part 1 of 2) BY DAN FOLEY CONTRIBUTING WRITER W 38 hen I started my company ten years ago, I wanted to focus on radiant floor systems and mechanical systems for large custom homes. By and large, I have been successful in meeting that goal. About 40% of my business by dollar volume is in the custom home market, and the majority of my systems feature some form of radiant heat. Early on, when I received queries on geothermal heating systems, also commonly called ground source heat pumps or GSHPs, I would pass the lead on to fellow contractors who were experienced in designing and installing these systems. As more and more of my clients began requesting geo systems, I had to rethink my business strategy. When the federal tax credits went into effect, the requests grew dramatically, and I had to make a decision; educate myself on geo systems or get left behind. About six years ago, I took the plunge. After attending manufacturer training and certification classes, my company did its first geothermal installation. We have since installed multiple projects, everything from small residential projects to an 80-ton, 19-system commercial project and everything in between. We currently have six geo projects in progress at various stages of completion. I have made many missteps along the way and have taken some lumps. I still have much to learn, but I will share my experiences with you. As I sat in my first geothermal class, one thought struck me: While the equipment was new, and I had to learn some of the terminology, these were basically hydronic systems. The ground loop was the source, the heat exchanger was the load, and the physics of energy transfer through the piping and pump were the same as a hydronic heating or cooling system. In studying the piping diagrams, the lack of an air separator and expansion tank caught my eye. When I asked about this, I was told these were not needed in a geo system. Supposedly, the flexibility of the HDPE loop field piping and the small temperature deltas did not warrant the need for these devices. This made absolutely no sense to me. I have installed air separators and dirt separators (or combi dirt/air separators) on all of our loop fields. I also install expansion tanks and pressurize the systems. I treat these as I would any other hydronic system. I have to say I don’t understand the concept of the “push/pull” pump stations with two pumps. I prefer to install one properly sized pump that pumps away from the expansion tank and point of no pressure change. Installed this way on a pressurized system, it minimizes the chance of pump cavitation. As I have been called out to service systems not installed by my company, a common condition is a “flat” system where the loop field lost its pressure charge. Typically, the compressor is off on high head pressure due to a lack of flow in the loop field. In any system, there will be minute leaks through valve packing, flanges, threaded joints, etc. It does not take much for the system to lose its charge. This condition also wreaks havoc on the loop pump. A loss of When I started my company ten years ago, I wanted to focus on radiant floor systems and mechanical systems for large custom homes. charge can cause the inlet side of the pump to drop below atmospheric pressure, which can cause pump cavitation. When I see a stack of 26-99s or 0011s in the corner, I know it is time to pipe in the expansion tank. A good quality air separator is essential to remove the dissolved air that will inevitably come out of solution. A pump cart won’t do this. A dirt separator will also help eliminate the sand and sediment that invariably finds its way into the loop piping as it is being assembled. I am very conservative when designing my loop fields. I design around 85º EWT (entering water temperature) as I do not want to be short. It is not easy or inexpensive to correct an undersized loop field. Last summer, I was called to look at an underperforming geo system. They had also recently lost two compressors in the system. When I surveyed the system in early June, before the heat of summer, the loop field was running at 109 F. Compressors don’t last very long running at 109 F condensing temperature. Capacity suffers dramatically as well. This loop field was drastically undersized. During my survey, I found out that the owner had added an addition that included a wine cellar and commercial refrigeration equipment. All the new mechanical equipment was water cooled and tied into the existing loop field, which had already been designed to the edge of the envelope. I tried to explain that the loop field was like an ATM machine, you cannot withdraw more than what is in the account. This account was overdrawn! Due to landscaping, hardscaping, stone walkways, stone patio, a pool, heli-pad and outbuildings, fixing this problem was nearly impossible without major demo and excavation work. An air cooled water tower was added temporarily to Band-Aid the system. I do not know how this was permanently resolved, as I politely excused myself from this one. I realize drilling is expensive. In my market, we pay $15 – $18 a foot, depending on location and geology. It can be more on small infill lots in town. Additional casing, if required, can add to the cost. That is pocket change compared to going back and trying to fix a short well field. Be conservative in your design; it is cheap insurance. Many of my projects have multiple systems. I have been on multi-system jobs where each system had its own pump station and loop field. Properly sized, there is nothing wrong with this approach, but, in my opinion, it is e Turn to FOLEY on p 40 phc_06_pgs_38_41_Layout 1 5/30/12 12:06 PM Page 39 Ther re ar re e some things things you can c always depend on... There are strong and, at Utica Boilers, we believe a str ong family should be one of them. STAR ENERGY STAR Contractor Assistance: 800.325.5479 800.325.5479 e Circle 25 on reader reply on page 71 www.uticaboilers.com www.uticaboilers.com phc_06_pgs_38_41_Layout 1 5/30/12 2:02 PM Page 40 phc june 2012 www.phcnews.com HYDRONICS 40 | FROM THE FIELD | CONTINUED FROM PAGE 38 not an ideal design philosophy. The problem is that each loop field must be designed for peak load. Peak load rarely (or never) occurs in all zones at the same time, which leads to a wasteful design. I prefer to design around one loop field that is sized for a diversified load. A typical system will have one variable speed loop pump that operates off an integral delta P control or a 0 – 10v signal from a BMS (building management system). Each heat pump will have a motorized valve at the condenser inlet. As systems come on line or cycle off, the variable speed loop pump will ramp up or down accordingly. I will install a standby pump that will automatically come online in the event of a primary pump failure. It will also automatically rotate for even wear. With this system, each heat pump “sees” the entire loop field, which helps manage peak loads easily. Most of our early projects featured fusion-welded HDPE loop field piping. The last four or five projects we have done have featured the Rehau Rau-Geo system. I really like several features of this system. 1. I like the heavy duty PEX pipe. It is tougher than HPDE and handles the jobsite abuse inevitable when pulling loops. 2. I like the one continuous loop with no joints at the bottom of the well. 3. I like the fact that all loops tie in to a manifold, which allows for flow measurement and balancing of each loop. It also allows for isolation of individual loops in the rare event that one is hit, allowing for at least partial system capacity. 4. I like the four-pipe system (two loops per borehole), which increases the heat transfer capability. Properly designed, installed and maintained, either system will work fine. I just wanted to share my experience with this relatively new product. We typically run the loops back to a vault as shown in photo # ( ). We then run a large dimension PEX back into a basement mechanical room. This line is typically 2”, 2 1/2” or 3”, depending on flow requirement. This setup minimizes the wall penetrations required and keeps the mechanical room piping neat and tidy. It is imperative to properly seal these wall penetrations. I have seen too many geo systems where the leaders were stuck through the foundation wall with some hydraulic cement slapped around the pipe. Invariably, the wall is stained by water leaks, and mud and sediment is puddled on the floor below the penetration. I prefer to either core drill or sleeve the foundation and seal around the pipe with properly sized Link-Seal. This will ensure a watertight seal. If you do use sleeves, be sure to order the sleeves with the ring around the middle, which seals against leakage around the outside of the sleeve. I have seen jobs where the well intentioned installer used schedule 40 PVC for the sleeves and properly Link-Sealed the pipe. The problem occurred when the concrete shrunk away from the PVC and the leak path was around the sleeve. After backfilling, it is very difficult to fix these leaks. Spend a little time up front and save yourself from headaches and angry clients down the road. Geothermal systems are a fast growing market niche in my company. Stay with me as I cover more of our design and installation details in next month’s column. l Dan Foley is president and owner of Foley Mechanical Inc., based in Lorton, Va. (www. foleymechanical.com). FMI specializes in radiant, hydronic and steam systems, as well as mechanical systems, for large custom homes. He can be reached at 703/3398030 or via email at dfoley50@verizon.net. e Circle 44 on reader reply on page 71 phc_06_pgs_38_41_Layout 1 5/30/12 2:02 PM Page 41 In response to requests from customers across North America, last year Spirotherm introduced the Spirovent Quad® — a world class air eliminator, dirt separator, and hydraulic separator designed as a low loss header. The response has been fantastic, and we are now excited to follow through on another request for combination air eliminators/ dirt separators in brass construction for use on systems where hydraulic separation is not needed. WE’RE STILL LISTENING. The Spirovent® VDR Series is being introduced this year and includes again all of the world class features of our Spirovent and Spirotrap® products in one compact unit. For ease of application and installation, it is available in either threaded or sweat connection by simply changing the tailpiece. Offered in sizes from 1” through 2”, the VDR will be a cost-effective product for smaller systems and allow for two full-flow functions (air and dirt removal) in one product. Spirovent® VDR Series Also coming this year will be a 2” Brass Spirovent Quad to extend that line into larger copper systems that may not require the steel commercial unit. And last but certainly not least, the original Spirovent VJR Air Eliminator product line will be enhanced with the introduction of 11⁄ 2” and 2” sweat models. All of these new products are because you, our loyal quality contractors, have asked for them. Air Eliminators, Dirt Separators, Combination Separators, and Hydraulic Separators — all from one source and backed by the world leader in air elimination technology. Check with your local wholesaler on availability. Thanks for the continued input and we’ll keep listening! Spirotherm, Inc. A Spiro Enterprises Company 25 N. Brandon Drive Glendale Heights, IL 60139 www.spirotherm.com T 630-307-2662 F 630-307-3773 E info@spirotherm.com THE ULTIMATE IN DISTRIBUTION EFFICIENCY ©2012 Spirotherm, Inc. e Circle 26 on reader reply on page 71 phc_06_pgs_42_47_Layout 1 5/31/12 8:53 AM Page 42 phc june 2012 www.phcnews.com TANKLESS REPORT Tankless water heating catching second wind I n the wake of the most severe economic downturn since the 1930s, the tankless water heater industry struggled along with most other manufacturers as potential customers retreated from purchases of products they saw as “boutique” items. However, with more awareness of rising energy costs and an increasing “green” attitude among consumers, tankless technology has begun to rebound as its efficiency and convenience is better understood. Commercial buyers also favor tankless water heating because of its obvious economy. ; A. O. Smith 500 Tennessee Waltz Parkway Ashland City, TN 37015 800/527-1953 www.hotwater.com 42 COMPANY HISTORY: A. O. Smith produced its first residential water heater in 1939, establishing a tradition of innovation that continues to this day. In 1953, A. O. Smith shipped its first commercial water heater equipped with a “glass-lined” tank, which remains the industry standard for protecting steel from the corrosive effects of water. In 2004, A. O. Smith reaffirmed its mastery of glass lining technology by introducing patented Blue Diamond™ glass coating on its best Conservationist® residential water heaters. Blue Diamond provides the ultimate protection, with more than twice the corrosion resistance compared to industry-standard glass lining. Company News: Recently, launching a new era in high efficient products, A. O. Smith introduced a comprehensive line of innovative new products, including hybrid gas, hybrid electric and solar technologies. A. O. Smith is now including a remote controller and/or power cord with each tankless purchase. Indoor residential tankless units will come with a remote controller and power cord. Due to varying installation regulations from state to state, outdoor residential tankless units will come with a remote Just part of the A. O. Smith family of tankless water heaters. controller only. The remote controller will make installation and maintenance easier for the contractor and homeowner alike by providing access to information that could previously only be gathered by removing the front panel of the heater. This includes the ability to adjust the water temperature and view diagnostic data such as incoming water temperature, flow rate, error code history and total amount of Btu-run through the unit. Finally, this addition allows the contractor to leave an avenue for end users to interact with their appliance, giving the homeowner a level of control they have never had before. Tankless forecast: Previously, indoor tankless units arrived on the jobsite with only positive and negative leads. The inclusion of the power cord, which includes wire nuts and clamps, will decrease the amount of time preparing for installation, with the end result of more profit for the contractor. The tankless industry has experienced phenomenal growth in the past few years. However, for 2012, the elimination of the federal tax credit has had a significant impact on the tankless market, which has experienced roughly a 10 percent contraction compared to 2011 figures year to date. We see this impact continuing throughout 2012 unless other federal incentives are implemented. Assistance to contractors: A. O. Smith recently announced the opening of its West Coast Training Center in Irvine, Calif. The center is now offering training courses on the entire A. O. Smith product line, including both high efficiency product family and high efficiency tankless gas water heaters. Plumbing contractors and wholesalers will be able to participate in hands-on training courses catered to three skill levels: basic training, technical trouble shooting and certified installer. The new, 6,230-square-foot facility also houses an impressive showroom featuring A. O. Smith’s entire high efficiency product family on display. This state-of-the art facility will serve as a model for future A. O. Smith training efforts. Tankless FAQ: What are the special conditions that must be taken into consideration when installing a tankless model? There are two key points to consider for tankless installations. First, due to the higher Btu input, tankless models require at least a ¾” gas line to the unit. Most homes utilize a ½” gas line to the water heater, so, in replacement applications particularly, the homeowner will most likely need to upgrade to a larger gas line, which is a major expense in replacement applications. Non-condensing tankless models require stainless steel vent material and cannot use the exiting B-vent commonly used with most conventional tank-type water heaters. Stainless venting can be expensive, although tankless models can be vented horizontally through an outside wall, which can help offset the venting cost. Condensing tankless models can use PVC venting, which is less expensive than stainless steel venting. In warmer climates, tankless models can be installed outdoors, eliminating the need for venting altogether. Biggest positive influence: The launch of the A. O. Smith Warranty Check app made the company the first manufacturer in the water heating industry to create an application of this kind. Designed specifically for contractors and plumbers, the free app allows plumbing professionals to easily check water heaters in the field for warranty information and product details on both residential and commercial products. Since its launch, the Warranty Check app has had more than 2,300 downloads, with an average weekly growth of 13 percent. Contractors have used it to check the warranties on more than 10,000 water heaters. In addition to the new facility, A. O. Smith continues to offer training workshops across the country. To register for a workshop in your area, visit: http://www.hotwater.com/service/tanklesstraining/. ; phc_06_pgs_42_47_Layout 1 5/31/12 8:53 AM Page 43 AHI Technologies, LLC 3411 Silverside Road Hanby Building 103 Wilmington, DE 19810 Tel: 1/877-NO COILS www.DemandWaterHeaters.com www.AmericanHometec.com COMPANY HISTORY: AHI Technologies LLC is an innovator in water heating technologies. It was founded as American Hometec Inc. in 2006, with initial funding and support from Ben Franklin Technology Partners of Pennsylvania. The company changed its name last year to its current name. The new product line targeting later this year with AHI brand will be equipped with AHI’s unique ThermoLock function, in addition to its Coilless Technology. Company News: A new line of AHIbranded electric tankless water heaters targeting both commercial and residential applications will be coilless technology-enabled as well as ThermoLock digital temperature control equipped. This new generation of coilless technology-enabled tankless also comes with many structural enhancements for improved durability and serviceability. AHI is launching a Tell us Your Story promotion. Send AHI your story about anything related to your AHI product experience, along with installation information and photos to MyStory@ AmericanHometec.com. A contractor can receive a rebate of $50 for sink units and $100 for AHQ-T16 or AHQ-TB32. If you have more than one AHI story, multiple rebates are allowed. Tankless forecast: Tankless is in higher demand with more end users looking for energy saving solutions and eco-friendly products. With improved economic conditions and building industry forecast, tankless is on a track for higher growth. Assistance to contractors: AHI provides extensive training through its HotShotTM Installer program and a dedicated technical support line for contractors who need help on specification, sizing, installation or other technical supports. Tankless FAQ: Which side of the pipes is a pressure relief valve on? Local code typically requires the valve to be installed on the output water pipe. The pressure relief valves supplied from AHI, however, can work on either the incoming or the output water side. Biggest positive influence: On tankless sales — new construction. More engineering firms that specify for new construction jobs are making inquiries. With improving economic conditions, some of the construction projects that were on hold are now gradually being restarted. AHI-TB18 has a max capacity of 17.5kw at 240v. For more information, visit www.Coilless.Com or call 1/877-No Coils. ; Eemax Inc. 353 Christian Street Oxford CT, 06478 800/543-6163 www.eemax.com COMPANY HISTORY: Established in 1988, Eemax Inc. has quickly emerged as the market leader in electric tankless heaters for use in commercial, industrial and residential applications. Eemax tankless products activate on demand and deliver an endless supply of hot water at a preset temperature to any point of use with 99% energy efficiency. Eemax products are lead-free and ruggedly constructed to last for many years. The company produces green products that save water, conserve energy and reduce costs. Eemax’s entire focus is on electric point-of-use water heating. This focus is the primary driver for Eemax’s industry leading array of electric tankless solutions, from 3Kw to 150Kw. Company News: Eemax continues product introductions and product line extensions. Eemax has seen increases in code-driven solutions such as the Accumix® product line for public hand washing and solutions for meeting tepid water requirements for the safety marketplace. The introduction of the one- and six-gallon mini tanks Bosch Thermotechnology North America 50 Wentworth Avenue Londonderry, NH Tel. 603-552-1100 NEW FAX # 603-965-7568 Company News: Bosch Thermotechnology North America, a leading provider of energy efficient water heaters, heating and air conditioning systems as well as solar thermal systems for commercial and residential use, announced an efficiency increase of two percent to its popular Therm C 1050 ES tankless water heater, increasing its total energy factor (EF) to 0.94 overall. Also, the C 1050 ES, along with three other Therm models; C 1210 ESC, C 1210 ES and the new C 950 ES, meets the new, stricter, low NOx requirement passed by utility regulatory agencies in California and Vermont. Effective 2012, the new regulations require water heating units to limit NOx emissions to 14 nanograms per Joule (ng/J) or 20 parts per million (ppm). Therm units from Bosch include a unique design using a wide flame pattern and secondary dilution air that results in a lower flame temperature during the heating process. Combined with condensing technology, which utilizes a secondary heat exchanger to capture more heat from the exhaust for preheating incoming cold water, these models offer an attractive tankless water heating option that meets future code requirements today while offering optimal efficiency. The complete Therm line from Bosch features models with updated software that delivers performanceenhancing features, including a minimum activation flow rate of 0.5 gallons per minute and the ability on many models to cascade up to 24 units for larger commercial applications. The Therm line includes ENERGY STAR® rated models, powered by natural gas or propane, which have an industry-best 15-year warranty. About Bosch Thermotechnology: Bosch Thermotechnology is a leading supplier of resource-efficient heating products and hot water solutions in Europe. In fiscal 2010, the company generated sales of 3.1 billion euros (68 percent outside Germany) and employed approx. 13,450 people. Bosch Thermotechnology has strong international and regional brands and manufactures a diversified product range in 21 plants in 11 European, North American and Asian countries. Further information is available at www.bosch-thermotechnology.com. ; in 2011 has fueled the growth of this segment as well. The company recently announced plans for physical expansion and will continue to operate in Connecticut. Tankless forecast: The tankless market continues to be driven by energy conscious consumers and system designers. There continues to be growth in the segment, driven by LEED design requirements and awareness of the technology. As the economic recovery continues, the market for tankless solutions will continue to grow. Assistance to contractors: The Eemax Qualified Installer program allows a contractor to select, install and service Eemax products effectively, enhancing customer satisfaction and minimizing the potential for callbacks. Contractors completing the qualification program receive a loyalty incentive for every Eemax tankless heater that they purchase and install. For details, go to http://eemax.com/plumbereemax. Tankless FAQ: Piping & venting for tankless installations? One of the inherent advantages to electric tankless technology is the elimination of any venting. The product may be installed virtually anywhere. Piping is very straightforward; the most common piping technique is to ensure that a unit is close to the point of use for near instantaneous hot water delivery. ; e Continued on p 44 phc june 2012 www.phcnews.com TANKLESS REPORT 43 phc_06_pgs_42_47_Layout 1 5/31/12 8:53 AM Page 44 phc june 2012 www.phcnews.com TANKLESS REPORT 44 e Continued from p 43 Rinnai America Corporation 103 International Drive Peachtree City, Ga. 30269 Customer Service: 866/ RINNAI1 Dealer Product Support: 888/748-6247 www.rinnai.us COMPANY HISTORY: Headquartered in Nagoya, Japan,Rinnai Corporation is Japan’s largest manufacturer of gas appliances. Established in 1920 as a manufacturer of pressurized oil cooking stoves, Rinnai has expanded its product portfolio to include a wide range of residential and commercial gas appliances for efficiently heating water, air and food. The company has built a global reputation upon its products’ superior quality and safety, its technological innovation and manufacturing efficiency and is now one of the largest companies in Japan. Company News: In 2012, Rinnai America Corporation is expanding its current portfolio of trusted products with enhanced engineering and products, new technologies and accessories, including: Ultra Low NOx tankless water heaters; Condensing tankless water heater with top-down burner; Dual pipe venting option; Leak detection (for interior models only); Enhanced scale detection; and Child-lock protection. Assistance to contractors: Rinnai provides superior customer support before and after all sales. For residential applications, Rinnai tankless water heaters come standard with a 12-year heat exchanger, five-year parts and one-year labor warranty, extended to five-year labor when the unit is registered (registration not required in Ontario or California) within 30 days of purchase. See complete details at www.rinnai.us/warranty. By offering customers technologically advanced controls, ultimate comfort and an endless supply of hot water to meet home or business demands, Rinnai has the answers and support team to ensure 100% satisfaction. Tankless forecast: Since 2000 the tankless water heater category has experienced market growth. Currently, tankless water heaters account for about 5% of the total market. Based on recent data with green operational trends becoming more prevalent, we believe this will include an increased adoption of tankless water heaters among consumers. The biggest sources of growth in 2012 are commercial, new home construction and high-end replacement with recirculation. Tankless FAQ: Why does Rinnai use polypropylene tubing instead of PVC or CPVC pipe for exhaust venting its condensing tankless water heaters? Polypropylene (PP) is superior to PVC pipe for exhaust venting because it has a maximum temperature rating of 248°F compared to 156°F for PVC and 194°F for CPVC. Unlike PVC and CPVC, PP has been specifically engineered and certified to be used with condensing tankless water heaters and other condensing appliances. ; Quietside Corporation 8750 Pioneer Blvd. Santa Fe Springs, CA 90670 Phone: 888-699-6067 Fax: 562-699-4351 COMPANY HISTORY: Founded in 1998, with headquarters in California, Quietside imports and manages equipment sales to HVAC/R wholesale distributors throughout Canada and the U.S. Quietside focuses on products that are accepted worldwide and in niche markets within North America. By providing distributors a wide range of related products from a single source, Quietside PVC-vented becomes a value-added tankless water supplier. The success of heater The wall-hung this approach has ODW is available increased opportunities in four capacities, with current from 99,000 manufacturers and has Btu/h to 199,000 increased inquiries from Btu/h. S line heat potential partners, exchangers can continuing to expand reach efficiency levels over 92, so Quietside’s presence and qualifies for the 30% federal tax rebate. Condensing, unit vents with value to the 1,300 distributor locations schedule 40 PVC. STIEBEL ELTRON INC. 17 West St. West Hatfield, MA 01088 Bill Riley, Sales and Marketing Specialist Phone 413/ 247-3380 or 800/582- 8423 Fax 413/247-3369 www.stiebel-eltron-usa.com COMPANY HISTORY: Dr. Theodore Stiebel founded Stiebel Eltron in Berlin, Germany, in 1924 and the company manufactured electric water heaters for the German market. In the decades that followed, Stiebel Eltron added products and pioneered the development of tankless electric water heaters starting in the 1950s. Today, Stiebel Eltron is the largest manufacturer of tankless electric water heaters in the world. Solar water heating and heat pump systems have been developed over the last 30 years, and Stiebel Eltron is a world leader in solar thermal and heat pump technology as well. The sales and service operation for the North Tempra Plus® whole house tankless electric (99% efficient) water heaters feature advanced flow control. American market is located in West Hatfield, Massachusetts, where Stiebel Eltron maintains a sales, service, distribution and spare parts facility. the company has been located in North America since 1980. Company News: Stiebel Eltron’s new 32,000-sq.-ft. warehouse in West Hatfield, Mass. is slated for completion in 2012. It will be a state-of-the-art, energy efficient building and feature solar thermal radiant floor heating, a super-insulated structure and a green roof. Assistance to contractors: . Stiebel Eltron knows that contractor training is very important to assure the application is sized and installed properly, and regularly conducts training sessions with representatives and contractors around the country. Stiebel Eltron encourages customers to call them first rather than the contractor with problems, as most can be sorted easily over the telephone. Tankless forecast: The short term economic forecast for the tankless market over the last few months has shown an overall increase in tankless business, in spite of some monthly ups and downs. Given the current general demand for more energy efficient products, Stiebel Eltron is optimistic that the longer term will bring increased tankless sales for the year 2012. Stiebel Eltron believes energy saving products are here to stay, and its tankless electric water heaters and other products are a great hedge against the price volatility of fossil fuels. As more sustainable options come along for the production of electricity, Stiebel Eltron should be well positioned for future growth. ; currently being served across North America. Company News: Recently, Quietside announced the addition of 25,000 square ft. to its 50,000-sq-ft. facility in Carlisle, Pa., and hosted a grand re-opening ribbon cutting ceremony with the support of the Carlisle Chamber of Commerce, Quietside president and CEO Sang Woo Lee and vice president John Miles. One year before, Quietside opening their 75,000-squarefoot facility in Fort Worth, Texas. With these three facilities, Quietside supports all sales, warranty and technical training. Assistance to contractors: Ample amounts of stock to support each region; offes tech support at each location as well as training upon request at any stocking distributor location. Quietside includes most everything the contractor will need for a tankless installation — unit in natural gas, the control, isolation service valve kit, termination kit and 10' of condensate hose. Tankless forecast: Because of the lack of federal tax credit the tankless market as a whole is in decline. However, as consumers learn more about the technology they tend to prefer tankless over tank type water heaters. Tankless FAQ: Why do the majority of brands still vent with costly stainless steel? When Quietside first came to market with tankless several years ago we chose to offer only PVC-vented options. Each unit is condensing and, therefore, more energy efficient. PVC venting cuts costs in half, compared to venting with stainless. Visit www.quietside.com. ; phc_06_pgs_42_47_Layout 1 5/31/12 8:53 AM Page 45 Navien America, Inc. 20 Goodyear Irvine, CA 92618 (800) 519-8794 info@NavienAmerica.com COMPANY HISTORY: In 2006, Navien America, Inc. was established to open new markets in the United States and Canada for KD Navien’s technologically advanced products. Navien America is eager to continuously provide higher quality and innovative products that are more environmentally friendly, energy saving and comfortable and convenience to society. Company News: Navien America has seen a slowdown in new construction installations, but has seen a gradual increase in the residential replacement and commercial applications. Its Condensing Tankless water heaters are perfect for large commercial applications since they are the only tankless manufacturer that can link 60+ units without using any external controllers. Assistance to contractors: With Navien’s A models, contractors get a system that is ready to be installed in a recirculation application, with a built in buffer tank and a recirculation pump allowing a onestop shop. Navien tankless units also feature an independent mounting bracket that saves the contractor time and money since only one person is needed to complete the whole installation. Tankless FAQ: What type of venting do I need to use? With Navien America’s Condensing Tankless water heaters you can use PVC (schedule 40). Where can I install a Navien Condensing Tankless unit? With a very small foot print compared to a 40-gallon tank, you can install a unit in any location throughout the home. What size of gas line do I need? Noritz America 11160 Grace Avenue Fountain Valley, CA 92708 714-433-2905 Fax: 714-241-1196 COMPANY HISTORY: Established in 2002, Noritz America is the U.S. arm of the Japan-based Noritz Group, the largest producer of tankless water heaters in the world. The Noritz Group began producing water heaters in 1951 and tankless water heaters in 1966. In 1981, Noritz developed the first electronically controlled tankless water heater, which is the precursor to today’s advanced tankless technology. Company News: Condensing technology: The tankless market is continuing the trend towards higher-efficiency, PVC-vented, condensing water heaters, with the momentum carrying through 2012 and beyond. Noritz launched its new website on May 18, 2012. The new site offers quick and easy access to essential information on Noritz products and services. One of Noritz’ most critical objectives is to help make its local PROCard program the local experts on tankless technology for home and business applications with a technical support website and an in-house call center. New residential products: To meet the growing demand for condensing water heaters, Noritz America completed the launch of two additional condensing units late in 2011 to round out its full line of residential condensing models. Lower emissions: Both of the new condensing models feature a high-efficiency, low-NOx Eco-Burner™ with a nitrogen-oxide emissions level that is within 20 ppm and complies with the new South Coast Air Quality Management District (SCAQMD) regulations that went into effect on January , 2012. Assistance to contractors: Noritz continues to focus on communicating the message through comprehensive, tradeeducation programs, and has added more courses to the Noritz University (NRU) catalog to meet contractor needs. Trainings are held at branch offices and off-site locations. To register for a program, contractors should visit noritz.com/professionals/ support/monthly_training/. Tankless forecast: Every home in America has a water heater of some sort, so the repair and replacement market will always be a strong influence for growth at Noritz America. Alternatively, Noritz is also seeing a huge increase in interest and business in the commercial channel. In most situations, increasing to 3/4" line will provide enough Btu/h, and the gas meter also needs to be upsized to meet the whole home’s demand. Consult with your plumber. What is a Condensing tankless water heater? Condensation is created inside Navien’s condensing heat exchanger (secondary heat exchanger) from the incoming cold water, cooling the hot gases inside the unit, recovering heat that normally would go up the flue, making the process highly efficient and economical. Navien Tankless Condensing technology is ideal for all categories of the market, with several key features geared toward repair and replace. Navien America was the first tankless manufacturer to offer PVC vented units, so installers can replace a tank water heater with a Navien unit at a lower cost than a non-condensing tankless water heater. PVC allows 0" clearance to combustibles — perfect for long runs of vent at an affordable cost. Navien’s Ready Link® System is the best alternative for large volumes of hot water. With its easy venting and installation, unlimited Navien Water Heaters can be set up as one system and sudden hot-water cutoffs can be avoided. Other features include: • Abundant Hot Water Supply: 16 units can be linked as one group within the system and several groups can be linked-up into one system. • Energy Saving: industry's most efficient multi-unit system with an exceptional 98% efficiency. • Easy Wiring Connection: simple wiring link without complicated communication cables and controllers. • Easy Ventilating: built in APS for longer vent pipe. • Low Maintenance Cost: even if one unit of the system fails, the rest will operate without any problems. • Full Modulation System: units activate individually as the demand for hot water increases. ; Tankless FAQ: How do I vent tankless water-heaters? For conventional models with efficiencies in the mid-80s, Category III stainless steel venting is required. (Note: Existing B-Vent from tank-type heaters cannot be reused.) For condensing models with efficiencies in the mid-90s, solid-core Schedule 40 PVC pipe can be used to vent. What maintenance is recommended for tankless water heaters? The filter, located on the cold-water inlet fitting, should be checked for debris about once a year. The front cover, fan and venting should be checked for dust and debris. Depending on water quality, a heat exchanger flush may be necessary as well. What should I do to treat hard water? There are several technologies used to treat hard water, either by changing its chemical nature or by removing scale-producing ions. Noritz offers two such scale treatment devices: the H2Flow and Scale Shield. A detailed flush procedure may be found at noritz.com/u/descale_procedure.pdf. How do I flush the heat exchanger? Flushing or de-scaling is part of the regular maintenance of a Noritz heater. It involves circulating a solution of pure vinegar or diluted CLR through the heat exchanger, using a submersible pump. You will need the following equipment to conduct a de-scale: bucket; submersible pump; isolator valve kit (installed on heater); water line connections (the isolator valves have 3/4" hose thread connections on their flush ports) and de-scaling solution (vinegar, dilute CLR, dilute lime-away). For more information, consult the “FAQ” section at support.noritz.com/. ; The NRC83-DV, an indoor model with a two-pipe direct vent system, uses condensing technology to achieve an Energy Factor of 0.92 or 0.94, depending on the fuel type. It can be vented with 3" or 4" Schedule 40 and 80 PVC or CPVC pipe, which is less expensive and quicker to install than the Category III stainless steel that must be used on conventional tankless water heaters. e Continued on p 46 phc june 2012 www.phcnews.com TANKLESS REPORT 45 phc_06_pgs_42_47_Layout 1 5/31/12 8:53 AM Page 46 phc june 2012 www.phcnews.com TANKLESS REPORT e Continued from p 45 Rheem 1100 Abernathy Road; suite 1400 Atlanta, GA 30328 866/720-2076 www.rheem.com COMPANY HISTORY: Founded in Emeryville, Calif., in 1925 as Pacific Galvanizing Company by brothers Richard and Donald Rheem, the company made steel drums and other metal products, and later narrowed its production to heating, cooling and water heating solutions. Rheem began full-scale manufacturing of water heaters, boilers and tanks in 1930; its water heating production was significantly boosted in 1960 when it acquired the technology of Norwegian water heater inventor Edwin Ruud. Today, the company’s water heating product portfolio includes residential and commercial tank, tankless, point-of-use electric tankless, solar and hybrid heat pump water heaters, swimming pool heaters and commercial boilers. Rheem is headquartered in Atlanta and its Water Heating division is based in Montgomery, Ala. Company News: In early 2011, Rheem invested more in technology, innovation and product development over the past three years than at any other point in the company’s history. Late in the year Rheem introduced its Ultra Low NOx gas tankless water heaters throughout the United States. In January 2012, Rheem debuted the first-of-its-kind H2AC™ rooftop unit with eSync™ integration technology for full-service restaurants. Assistance to contractors: Some measures are offering new training opportunities, supporting natural gas utility rebate programs, arming contractors with resources to quickly develop marketing collateral and streamlining our shipping program to better accommodate large orders. Rheem has revamped its popular tankless training so that it focuses on providing hands-on trouble-shooting and servicing. Rheem has developed a variety of attractive vent termination kits that match the upscale aesthetics featured on higher-end homes. Tankless forecast: Greater awareness from homeowners about tankless water heaters is helping the industry at large. Today’s marketplace still shows much greater demand coming from replacement scenarios. With the introduction of gas utility rebate programs — and greater education on the energy-specific benefits of tankless water heaters from manufacturers — Americans are becoming more aware of the potential savings and benefits of upgrading their water heaters to tankless units. ; The Prestige™ Series condensing tankless water heater operates at 94 % thermal efficiency and features an industry-best minimum flow rate of .26 gpm and a minimum activation flow rate of .40 gpm.This unit complies with SCAQMD. 46 WaiWela (ETS) 5350 Joliet Street, #1 Denver, Colorado 80239 800/605-6542 303/339-4909 (fax) sales@waiwela.com www.waiwela.com COMPANY HISTORY: WaiWela Tankless Water Heaters is represented by Efficient Technology Sales LLC in Denver, Colo. Company founders have been committed to energy conservation and environmentally sound products since 1977. ETS pioneered the use and development of tankless water heaters in the U.S. Tankless supplier is Paloma Industries of Nagoya, Japan. Today, WaiWela tankless gas water heaters and mini tanks have gained wide acceptance and brand recognition. In a crowded field, ETS is distinguished through product quality, exclusive product features and unparalleled education and customer support. Company News: WaiWela introduced two new products to the extensive line of gas tankless water heaters and mini water heaters. The high efficiency condensing tankless gas water heater, PHH-32 is ENERGY STAR rated, has a 0.94 Energy Factor and is the most efficient gas tankless water heater in the market. New to the line of WaiWela mini water heaters is the WM-6.0, a six gallon, under-the-sink, electric water heater. ETS has conducted several training sessions regarding tankless and solar thermal installation in the newly constructed mezzanine classroom and training facility. Assistance to contractors: ETS’ relationship with the contractor is one of exceptional, individualized service to offer personalized engineering and technical support before and after a sale, in addition to free lifetime technical support. Educating and training the contractor on proper tankless applications and installations, in turn, educates the consumer on the benefits of tankless water heaters. Tankless forecast: Growth in the tankless industry, and for ETS, is conducive with solar hot water and repairing and replacing old, inefficient tanks with modern, efficient technology. ETS is stepping forward as a leader in green building products. Consumers in the residential and commercial segments are looking for lower operating costs, space saving options and green initiatives. ; Grand Hall USA, Inc. 3838 West Miller Road Garland, Texas 75041 1.866.946.1096 www.eternalwaterheater.com COMPANY HISTORY: Grand Hall is an international company that has served as a leading manufacturer of innovative gas appliances and components for more than 30 years. In 1985, the Eternal manufacturer opened the U.S. office in Dallas, Texas. Today, the 200,000 sq. ft. distribution facility built in 2003 utilizes state-of-the-art technology to enhance operations. In 2006, Grand Hall launched the first Eternal hybrid water heater in the U.S., released the third generation of the series in 2010, and introduced the GU100 Eternal hybrid water heater for retrofit applications. Company News: In January 2012, Grand Hall USA launched the GU100 Eternal hybrid water heater for the residential retrofit marke; it runs on a 1/2" gas line, supports up to two applications simultaneously, is 96% thermal efficient, and comes with a 15-year residential no leak warranty. Recently, Eternal hosted its first FAST training class in the new Eternal training facility in Dallas, Texas. Attendees got hands on experience and met Eternal personnel. For information call 866-946-1096. Service videos are available online at www.eternalwaterheater.com/training. Assistance to contractors: Eternal offers contractors training classes throughout the U.S. that provide detailed instructions on the installation process, and a 15 year residential/5 year commercial no leak warranty, 24/7 technical support, and a network of distributors with replacement parts. Tankless forecast: The water heating industry has been stagnant for years but is about to change with the DOE’s final rule for the 2015 minimum efficiency levels for all gas fired water heaters sold in the U.S. The new standard could lead to a price increase on standard tanks, close the gap with on-demand water heaters and boost the on-demand market as consumers look for more efficient water heaters. The repair and replace segment of the market is growing due to the weak economy; with a lot of buildings and homes having deferred maintenance and old equipment Tankless FAQ: What about venting and piping? The Eternal can be power vented or direct vented with 2" or 3" SCH 40 PVC. It has a standard top connection on the unit which reduces soldering time. ; phc_06_pgs_42_47_Layout 1 5/31/12 8:53 AM Page 47 Chronomite Laboratories, Inc. 17451 Hurley Street City of Industry, CA 91744 Telephone: (800) 447-4962 Email: info@chronomite.com www.chronomite.com COMPANY HISTORY: Chronomite began in 1966 providing hot water for point-of-use commercial and industrial applications. At only the size of a dictionary, Chronomite tankless water heaters use electricity to supply hot water on demand to remote locations. After developing Omni Flow Controls in 1982, the company proved that water flow rate could be reduced while still producing a pressure-compensated flow rate. In 1992, Chronomite Laboratories Inc. patented the first microprocessor controlled tankless water heater to provide unlimited hot water simultaneously to multiple lavatories with one heater. Utilizing state of the art technology, the microprocessor reduces hot water delivery time, is 99% energy efficient, and meets user demands for a cost-saving, quickreturn product. Company News: An all-new Web site at www.Chronomite.com that now features an online configurator to determine the precise model that's right for the job. The site also includes more educational and product resources, including step-by-step instructions on how to install. Updated spec sheets, downloads, comparison charts, and online manuals make finding information more userfriendly. Tankless forecast: The current or conventional infrastructure in place for energy, water, and utilities is being reevaluated to protect our precious resources, and the alternative has the potential to be costly. Now, more than ever, there is a demand for eco-friendly alternatives. But also because of the economy, companies must provide solutions that are immediately accessible—low-cost alternatives that produce quick results in efficiency and fast payback for utilities. Assistance to contractors: Chronomite has two warehouses one in California and the other in Georgia; along with a vast network of representatives/distributors to assist the contractor with availability and accessibility to our products. Our website has been designed with state-of the art literature that can facilitate with specification, product determination, submittals and installation sheets to aid in selecting the desired product for the application. Contractors know we offer a quality product, every unit is tested at the factory prior to shipping, this results in fewer call backs and that in turn translates into more profit. Tankless FAQ: If not gas, oil, or propane, how does the Chronomite tankless heater operate? TANKLESS REPORT It requires only a cold water line and electrical hookup – no need for costly piping/valving associated with conventional tank heaters. The element assembly houses a series of ingeniously designed coils that instantly heat water as it flows through the vessel. A unique power switch automatically applies electrical current to the coils when hot water is requested. The electrical current is not applied when water is not in use. The microprocessor can be preset at the factory to maintain a constant output temperature, even at varying flow rates of the unit. Will a Chronomite Tankless water heater supply my whole house? A single Chronomite Tankless Water Heaters are designed for a point-of-use commercial and retail applications, or in remote locations which require warm water on-demand (i.e. outdoor pool showers, restaurant service sinks, etc.) However, you can supply hot water to an entire house with a Chronomite Parallel Kit. The parallel kit features two Instant-Flow Micro heaters connected together to produce a greater flow rate at 99% energy efficiency. The parallel kit easily accommodates or retrofits in instances where higher volume (gpm) of water is required, which requires higher amperage. Each heater uses a digital microprocessor for temperature control and provides unlimited hot water with no need for a mixing valve. Meets applicable building codes including ADA, UL, IAPMO, UPC. What would you say is the biggest positive influence (as far as growth) for your company in 2012? (Repair & replace, new construction, commercial, solar hot water, etc.): As the economy begins to strengthen we look to new construction along with repair/replace work to remain a strong source of sales. A tankless unit is used to bring hot water to a remote location saving in time and resources and this provides an opportunity to supply a more efficient and greener product in a retrofit situation. We are also looking to develop new products as the need arises to meet demand. ; e Circle 45 on reader reply on page 71 phc june 2012 www.phcnews.com INDUSTRY NEWS 47 phc_06_pgs_48_49_Layout 1 5/30/12 12:09 PM Page 48 phc june 2012 www.phcnews.com HYDRONIC PRODUCTS Heavy duty 3-speed pump line New heavy-duty 0015-IFC 3-Speed pump is ideal for medium-sized hydronic systems where installers require maximum reliability and versatility from a powerful, high performance motor and durable 3-speed switch and the highest starting torque in its class. Designed for a wide range of flow and head requirements, 3-Speed switching capability matches it to a wide combination of tube diameters and run lengths. Offered with in-line or rotated flange orientation and includes a removable, uni-body integral flow check that prevents gravity flow, reduces installation costs and improves pump performance. Available in cast iron and stainless steel for use with open, freshwater systems. Taco. e Circle 104 on reader reply 48 Automatic air vents MINICAL® automatic air vents remove air that accumulates in heating and air conditioning systems without the need for manual intervention. Enhances the life and performance of the system by reducing the affects of pockets of air trapped in heat exchangers; cavitation in the circulation pumps and corrosion due to oxidation. Vents air that is released from the water while being heated. A check valve allows for easy replacement of air vent without purging the system. Caleffi. Primary/ secondary purge T Stop fabricating closely spaced tees! Pro-Pal primary/secondary purge T provides the precise distance required to achieve hydraulic separation across the tees. Integrated ball valve permits power purging of the individual loops in a hydronic system, providing functionality that cannot be duplicated with off-the-shelf components. Replaces five components, eliminates four leak paths and saves over 30 minutes of labor. Webstone. e Circle 105 on reader reply e Circle 106 on reader reply Pumping System The Grundfos BoosterpaQ® Hydro MPC is an integrated pumping system that offers up to six vertical, multi-stage CR pumps in parallel operation designed to optimize pumping efficiency over a range of flow rates. These pumping systems are ideal for domestic water pressure boosting, industrial process, irrigation and HVAC applications, as well as any application where variable flow requirements are present. The integrated pumping systems utilize an advanced controller that along with variable frequency drivecontrolled motors, adjust pump speed and the number of pumps in operation to meet frequently changing system demand. The MPC controller is specifically designed to control the operation of multiple parallel connected pumps based on differential pressure, proportional pressure, constant pressure, differential temperature, constant temperature, and constant flow control parameters. Moreover, the intuitive user interface makes operating the wide range of features and functions simple. Grundfos. e Circle 107 on reader reply phc_06_pgs_48_49_Layout 1 5/30/12 12:09 PM Page 49 The only commercial condensing tankless water heater on the market. From restaurants to schools and hotels, Bosch Condensing Tankless Water Heaters excel in commercial applications. e Circle 27 on reader reply on page 71 PHC N DW Ad2 04 25 12 i dd 1 Copyright © 2012 Bosch Thermotechnology Corp. All rights reserved. 4/25/2012 / 012 3:47:48 PM phc_06_pgs_50_53_Layout 1 5/30/12 12:11 PM Page 50 phc june 2012 www.phcnews.com MECHANICAL CONTRACTING PVF National employment mobility guarantees long-term rental swing BY MORRIE BESCHLOSS CONTRIBUTING WRITER A lthough a case has already been made for homeowning stability at near current price levels, as long as minimal mortgage rates exist and credit is not harder to come by, a longer term prognosis would point to the dominance of renting, at least for the next few years. What has previously not been emphasized is the extreme mobility of America’s huge and active 140-million strong employment force. Whereas Americans have been traditionally more mobile than other nations if better opportunities exist in other parts of the country, the current major hesitancy has been the ability to shed their homestead to provide the 50 Even if economic conditions exceed current projections up to 2020, the combination of demand exceeding supply, resulting in ever-higher real estate prices, will likely not be replicated in the current generation, spanning a 25-year period. liquidity to re-establish themselves elsewhere. This had not posed a problem in the past 25 years, as home prices and sizzling demand were not negative factors in flipping their existing residences for relocation to new areas of opportunity. Even if economic conditions exceed current projections up to 2020, the combination of demand exceeding supply, resulting in ever-higher real estate prices, will likely not be replicated in the current generation, spanning a 25-year period. The stark reality, at a time when income-making opportunities are increasingly difficult to find in the proverbial backyard, is that the "employment factor" will provide an overwhelming undertow to the tens of millions wishing to keep their "job fulfillment" options open, wherever they can be found within the confines of these United States. Anecdotal surveys have disclosed that this concern with relocation is top-heavy for those rejecting the temptations of long-term mortgages and financial risk in an economic climate displaying little long-term hope for the price improvement of a home-owning asset. Since the post-World War II years, the home has been the rock-solid asset centerpiece for the vast majority of America’s wage earners. The nightmarish swing from asset to liability since 2008’s Great Recession start has been a traumatic blow from which few, if any, see any recovery within their lifetimes. Weighing the pros and cons of economic factors due to emerge in the years to come (inflationary high interest rates and tightening credit), it’s a safe call to predict that rentals in major metropolitan areas and suburbs, as well as in most outlying sectors, will become a permanent fact of life. More minimum wage legislation runs counter to badly-needed employment opportunities While President Barack Obama rails about millionaire and billionaire tax surcharges and a minimum federal tax of 30% on all those with incomes over a million dollars (the Buffett rule), the constant push for higher minimum wages continues to boil at many state levels while still percolating in the Oval Office, ready to spring on Congress when least expected. What proves the “Buffett rule” to be pure gimmickry is that, if perfected, it would hardly collect $45 billion over a decade but holds the “super-rich” up to scorn as greedy, money-grubbing narcissists. Buffett, the nation’s unchallenged super-investor, has lent himself to this charade by charging that he pays a lower percentage of federal tax than his secretary does, whose annual salary is in the $75,000 range. On the other end of the income spectrum, the jobrestraining incubus of minimum federal wage has prohibited the hiring of tens of thousands of teenagers and others in the growing unemployment sector. Many of them would be readily employed by thousands of small companies not ready to comply with the federal minimum wage of $7.25 per hour. A growing number of states have raised that bar ever higher, even during the Great Recession. While Washington State leads that parade with a $9.04 minimum, Massachusetts is ready to approve a mandate of $10 an hour, with Illinois right behind. Many job openings would be available at competitive hiring rates for fast food purveyors, where tips and other types of commissions could be made available to those hired. Such positions are going begging for those unemployed who comprise a preponderant amount of job seekers, both percentage-wise and numerically. In the irrational world of current federal government manipulation of wage levels, the major harm being committed is to those who would prefer any job in preference to the extension of the government dole of unemployment compensation. What the White House and Washington, D.C. fail to understand is that “gainful employment” continues to be the overriding problem of America’s shifting economy. What the so-called progressives don’t want to face is that increased minimum wages are the wrong way to go in a e Turn to BESCHLOSS on p 52 phc_06_pgs_50_53_Layout 1 5/30/12 12:11 PM Page 51 e Circle 28 on reader reply on page 71 phc_06_pgs_50_53_Layout 1 5/30/12 12:11 PM Page 52 phc june 2012 www.phcnews.com MECHANICAL CONTRACTING | PVF | CONTINUED FROM PAGE 50 languishing economy with maximum unemployment. The current attitude displayed by union-driven state legislators is that the already overburdened unemployment rolls are a direct result of not allowing the marketplace to work at a time when a waiver from minimum wages, not an escalation, is needed. Strong vs. weak dollar arguments often based on false premise 52 Back in the “good old days,” those rooting for a strong dollar (a consistent position of U.S. Treasury Secretaries) believed that a powerful greenback signaled a strong U.S. economy. The weak dollar camp, however, (hoping for cheap dollars to ship their goods abroad and enhance incoming tourism) perceived a distinct advantage in a soft national economy. But like the currency in general, and all aspects of life in particular, relative currency values are getting more complicated. More often than not, the long-term value of the greenback is a reflection of its relationship to a basket of major world currencies, such as the yen, pound, euro and Chinese yuan. The dollar, the most widely used currency in international trade, has constantly been in competition with the relative strength of these leading world monetary standard bearers. With the lightning speed of economic globalization, these hidebound historical scenarios are now in a constant state of flux. The dollar reached maximum strength in the early 1980s, when double digit interest rates for the popular 10-year note enticed record influx from all over the world. This was true as the monetary world saw investment in U.S. debt as a no-brainer, providing maximum security, combined with a heretofore unavailable double digit yield. The fact that the U.S. was experiencing runaway inflation did not discourage global investors, who continued to view America as the ultimate pillar of investment safety. Also, the U.S. debt had barely reached $1 trillion. The relatively weaker dollar today is primarily a function of historically minuscule interest rates generated by the U.S. Treasury’s yield curve, despite a national debt that has multiplied 15 times in the past 35 years. As was true during America’s hyper-inflationary binge, the nation’s record deficit spending and debt accumulation seems to be overshadowed by the continued vote of confidence that the bulk of the world’s money retainers exhort toward U.S. domestic repayment and on-time interest payments. With globally traded commodities such as oil, copper, coal, iron ore and a raft of agricultural products denominated in the greenback, the dollar has stayed somewhat stronger than could be expected, based on the U.S.’s weakened deficit condition. This may be changing for the worse as the Chinese yuan is finally left to float against the dollar, after having been artificially devalued for years. This China seachange has been caused by that nation’s shift to internal economic development, necessitating expanded and cheaper imports, while Beijing’s exports have slowed due to higher labor/benefit and transportation costs. This has significantly increased China’s outward bound costs. The Japanese yen has maintained its strength due to the “carry trade” which has allowed currency traders to borrow against the near zero cost of the Japanese currency and to profit by the higher margins available from a variety of global investment opportunities. While a historically strong dollar has signaled an equally sound U.S. economy, the current aforementioned circumstances have generated a much more turbulent volatility. l Morris R. Beschloss, a 55year veteran of the pipe, valve and fitting industry, is PVF and economic analyst emeritus for sister publication The Wholesaler. e Circle 29 on reader reply on page 71 phc_06_pgs_50_53_Layout 1 5/30/12 12:12 PM Page 53 e Circle 30 on reader reply on page 71 phc_06_pgs_54_57_Layout 1 5/30/12 2:08 PM Page 54 phc june 2012 www.phcnews.com KITCHEN + BATH | SHOWROON STYLE | K/BIS 2012 —Innovative new and hot kitchen and bath happenings T he Kitchen and Bath Industry Show, held from April 24 – 26 at McCormick Place in Chicago, was an “excellent” show, with more than 500 exhibitors. There was a heavy turnout of manufacturers from China and Taiwan, some of whom meet American and European ISO quality standards. walk-in baths, the Elevance Rising Wall provides a traditional bathing experience, while offering increased accessibility. The extra-wide opening, integrated grab bar and chair-height seat make entering and leaving easier than a traditional walk-in bath. Elevance provides comfortable The best K/BIS keynote speech in the last 25 years 54 This was one of the best keynote speeches that I have ever attended. The subject was the connection between the Internet, technology and our industry. Michael E. Werner, president and CEO of Globe Union Group Inc., provided an overview of how we should envision the future in business and how technology advances will alter the industry. Werner addressed the ways that technology impacts our current landscape, how it has evolved and how we can best prepare for upcoming shifts. Through ongoing advancements in technology, everything has become possible, accessible and more affordable. Navigating and embracing the redefined course of business as industry professionals will ensure the success of the industry. With proven facts and evidence, Werner showed the capacity-filled audience that the Internet is a friend to all and that it is not the case of “the showroom versus the Internet.” If you think that having a website is enough, you will be surprised to learn what has happened and what will take place in the next couple of years. (Mary Jo Martin, editorial director of The Wholesaler, did an exclusive article on Michael Werner’s presentation on page 48 in this issue. Don’t miss it!) The Best of K/BIS 2012 awards The winners of the Best of KBIS were announced on Wednesday, April 25. The eight winning products were selected for their functionality, quality/durability, flexibility, aesthetics/style and innovation. The winners were: Best Universal Design Product: The Elevance Rising Wall bath by Kohler (www.kohler.com) A stylish alternative to traditional soaking depth with an integral relaxing waterfall fill and an ergonomic back and neck rest. It is designed to fit into a standard 60” bath footprint for remodels and new builds. Best Green Product: MotionSense™ faucets by Moen (www.moen.com) MotionSense provides an intuitive, hands-free kitchen faucet experience that responds to users’ simple hand movements to activate water flow. There are three ways to turn on faucets with MotionSense: the wave sensor at the top of the faucet, the ready sensor near the base of the faucet that identifies when an object is placed beneath the spout and the handle on the side of the faucet, which offers traditional manual operation. Best of Bath – Gold Award: Redi Trench by Tile Redi USA LLC (www.tileredi.com) The most exciting marriage of design and function in the bath industry, Redi Trench meets the needs of building pros with an innovative, exclusive design added to the established utility you expect from their Tile Ready shower pans. Features give endless design flexibility: any size Redi Base (52" – 72"); Plank pitch™; Molded-in trench; any trench location; any drain location(s) in trench and Your Choice tileable or grate top. BY PETER SCHOR SHOWROOM SPECIALIST Best of Bath – Silver Award: Alessa shower base by Fleurco Products Inc. (www.fleurco.com) This bench will appeal to people looking for a seat, a stool or a footrest while showering. Parents will find that washing their kids is easier with the bench. Storage space beneath the seat is perfect for keeping shampoos and soaps at hand. This IAPMO-approved base comes with a selection of decorative linear drain finishes. Best of Kitchen – Gold Award: Stainless steel kitchen sink by ROHL LLC (www.rohlhome.com) Handcrafted in Italy, ROHL’s line of commercial grade stainless steel and stainless copper plated sinks are designed for the high-end residential market. Unlike traditional stainless sinks, ROHL’s sinks are constructed of 16-gauge commercial stainless steel for extreme durability. Crafted with a unique “tangent edge,” a rounded, a bottom edge radius and zero-edge side wall, each carries an insulating undercoat, a “quiet coat,” reducing splash-back sound. Best of Kitchen – Silver Award: Liebherr HC 1540 by Almo Specialty Products (www.almospecialty.com) Liebherr’s fully integrated HC 1540 refrigeration unit offers the convenience of 30" sizing with Liebherr’s signature sleek, European styling and state-of-the-art performance features. The HC 1540 can be concealed behind cabinetry or stainless steel, giving designers flexibility and the homeowner ideal food storage conditions. This 30" model also offers the possibility of a custom design feel with flush 24" deep cabinet installation, a feature not available in competing units. Best of Show: Segmented cooktop: gas/griddle/induction by Bertazzoni (www.bertazzoni.com) Bertazzoni sets the new standard in surface cooking flexibility with its new Design Series segmented cooktops. Housed in a sleek and sophisticated low-profile, stainless steel frame, this new 36" cooktop is available in six combinations of gas, electric griddle and induction to perfectly match any style of cooking. e Continued on p 56 phc_06_pgs_54_57_Layout 1 5/30/12 1:28 PM Page 55 NEW HIGHER PERFORMANCE 4/10 hp 9SN 1/2 hp 10SN COMPLETE PACKAGE 75 gpm @ 10 ft 95 gpm @ 10 ft 20 ft shut-off 25 ft shut-off Comes pre-assembled and is designed for easy installation. LARGE BASIN Large capacity ENERGY EFFICIENT decreases pump cycles. Short, wide footprint for easy Permanent Split installation where Capacitor (PSC) motor GLJJLQJLVGLIÀFXOW built for continuous duty to run cooler with lower amp draw and power consumption. When you purchase a Little Giant Pit+Plus® Junior packaged sewage system, you are getting a proven product, trusted by professionals. For more information on Little Giant products, contact your local plumbing distributor. e Circle 31 on reader reply on page 71 phc_06_pgs_54_57_Layout 1 5/30/12 2:09 PM Page 56 phc june 2012 www.phcnews.com KITCHEN + BATH e Continued from p 54 People’s Choice Award: U-socket wall outlet with built-in USB ports by U-Socket (www.weircomfees.com) U-Socket is an AC receptacle with built-in USB ports that can power any device capable of being charged via USB, including iPods, iPhones and iPads. Designed to replace a traditional wall outlet, U-Socket eliminates the clutter of AC adapters that stick out and take up space. Enjoy the convenience of a charger built right into the wall. U-Socket is also eco-friendly, thanks to its 5-star energy efficient design that autosenses wattage and only outputs full power if something is connected to it. Bathroom trends and new products — Electronics For the past five years, I have written about “electronics” becoming more important in bathrooms each year. These include electronic faucets, floor warming, chromeatherapy showers and baths, LCD-mirrored TVs, magnification mirrors and backlit lighting systems, washlet seats and bidets, heated toilet seats, steam baths with sound systems, saunas, towel warmers, nightlights with wall switches and more. Digital and LED lighting was everywhere at K/BIS 2012, including digital electronic showerheads that operate from the bather’s wall mount remote control. Merging sound and vibrations, the new KOHLER Underscore VibrAcoustic baths are engineered to ease tension and stress. Vibroacoustic is a technology-based sound therapy defined as hearing and feeling sound vibrations through the body. Additionally, the quality of the sound system on the bath is so good that it can be used as a stand-alone audio solution for the entire bathroom. The bather can stream music and podcasts through the bath from a 56 mobile device wirelessly or via hardwire connection. The VibrAcoustic technology is controlled by an intuitive full-color touch screen user interface. Do you have all these types of products in your showroom? Shower and bathing products • Pulse Shower Spas (www.pulseshowerspas.com) offers one of the hottest new bath product categories in years. These preplumbed shower columns (panels) are code approved, some even use the existing shower valve, making them ideal for retrofit. You remove the shower arm, quick connect to the 1/2" I.P.S connection and fasten to the wall, all in about 15 minutes. • Tyrell and Laing International Bathtubs (www.TandLinternational .com) offer an exclusive range of cast stone Luxury Lifestyle bathtubs, lavatories and shower bases. These bathtubs have been designed for ultimate relaxation and comfort, along with elegance and beauty. T&L bathtubs are made in the USA, have a 10-year warranty and are offered in an infinite number of colors and numerous textures. Grab this one for your showroom before it is gone. • ThermaSure (www.temperatesystems.com) not only keeps your bath water warm but also gives the bather a warning sign, both audibly and visually, when the water is too hot. It purifies the water, killing off any viruses or bacteria and making it really safe. l The remainder of this column can be found online at www.phcnews.com sloan performance also comes in white A full line of vitreous fixtures engineered and built exclusively for commercial use Maximum performance at any flush volume The perfect partner to our industry leading flushometers and faucets From the leader of energy- and water- efficient commercial restroom solutions Scan with Smart Phone for more information www.sloanvalve.com e Circle 46 on reader reply on page 71 Peter Schor, president of Dynamic Results Inc., is a bath/plumbing industry speaker, educator, author, columnist and consultant in the many segments of our industry. For the past 20 years, he conducted seminars and speaks at numerous conventions. Schor has great expertise in the field of showrooms and hotel bathrooms and has won many industry awards. He also consults manufacturers in taking their products to market in the areas of sales, marketing and public relations. Schor can be reached at 1302 Longhorn Lane, Lincoln, CA 95648, phone 916/408-5346, fax 916/408-5899, email pschor@dynamic resultsinc.com or visit online at www.dynamicresultsonline.com. phc_06_pgs_54_57_Layout 1 5/30/12 2:09 PM Page 57 e Circle 47 on reader reply on page 71 phc_06_pgs_58_61_Layout 1 5/30/12 12:17 PM Page 58 phc june 2012 www.phcnews.com BUSINESS RESOURCES + TOOLS BARE BONES BIZ Tips for upgrading your accounting system BY ELLEN ROHR CONTRIBUTING WRITER D ouble-entry accounting hasn’t changed one bit since the mathematical equation was codified by 15th century Italian mathematician, Luca Pacioli. Here is the accounting formula: Assets = Liabilities + Equity What you HAVE = what you OWE + what you OWN, or What you HAVE – what you OWE = what you OWN 58 Keeping this equation in balance is the function of double-entry accounting. Assets have a debit balance; liabilities and equity have credit balances: Debits = Credits. An automated accounting system is supposed to make it easy for you to keep track of assets, liabilities, equity, sales and expenses. You could do it all by hand. From the 1400s until recently — in my lifetime — we all did. Now, accounting software and iPhones and Tablets and laptops and soon-to-be-extinct desktop computers make short work of the addition, subtraction and division. However, the universal laws of accounting always apply: Debits = Credits. Are you ready to make a move to a different accounting software program? Perhaps you’re ready to get an accounting program in place for the very first time? Here’s some help for making a smooth transition. Well, smoother than it might have been if you didn’t read on. • Pick an accounting software program. If you are a small shop, under $750,000 in sales, use QuickBooks. I would hold off on any industry specific software; QuickBooks is a rock solid accounting program. For larger shops, QuickBooks has limitations. It doesn’t have a dispatching module or a good way to keep customer history. So, consider an “add on” program that does those things and can interface with QuickBooks. Or, you can find an industry specific program that does it all; the accounting, dispatch, customer service history…and will make you a sandwich. (Just kidding about the sandwich.) Contact folks who are using the software you are considering as part of your due diligence. • Get thee to the Cloud. Consider a program that connects via the Internet. You won’t need servers. However, you are trusting your data to the Web. Plan to regularly download and store your company information on a drive and keep it in a fireproof safe. • Pick a date for your transition. This is the date on which you enter all data into your new accounting program and stop entering data into the old program. Pick the beginning of a year or a quarter. It’s easier to make the switch at the beginning of your fiscal year, because the income statement starts over every year. Use the time between now and then to craft your plan. • Follow the software guidelines. Honor the software and the way it was designed. You’ll have more success if An automated accounting system is supposed to make it easy for you to keep track of assets, liabilities, equity, sales and expenses. You could do it all by hand. From the 1400s until recently — in my lifetime — we all did. you learn and follow the intentions of the software developers as you proceed. Get transition information from them and work together for best effect. There will probably be sample data in a “dummy” company file. Go ahead and play around. That’s what it is there for. Do the tutorials. Figure out how the software works. • Back up the old files. Create the option of restoring to where you were before you started the conversion in case something goes awry. • Assemble the data you will need for the beginning balances. What do you have for assets? For liabilities? There will be verifiable evidence, such as bank statements, credit card statements, loan documents, invoices for asset purchases and the tax return. If you had solid financial reports in the old system, it is a lot easier to migrate to the new system. • Create the new file. Always create the working file of a new program on the last day of the previous year, even if your transition date is in the middle of a year. Enter ending balances in the balance sheet accounts as of the last day of the last year. These balances become the beginning balances for the current year. • Update, upgrade your chart of accounts. Delete or make inactive accounts that you don’t want or need. Explore the options for organizing the data: classes, departments, items and account numbers. Map out a strategy for getting enough information about different areas of your business (i.e.; big jobs, small jobs) without overdoing it. Update the accounts and the setup screens as needed. • Enter customers and vendors. Unless you are certain the data will come through in a useable fashion, don’t bring the dollar transactions with the vendor and customer files. Just bring over the empty accounts to be populated moving forward. • Create the AP and AR. As of the last day of last year, enter any invoices that were created in the prior year but not paid until the current year. Do this for vendors and customers to create Accounts Payable and Accounts Receivable. • Get going! Enter data from the beginning of the current year and get caught up ASAP. As you go, create written procedures for the following data entry e Turn to E. ROHR on p 60 e Circle 33 on reader reply on page 71 ©2012 WD-40 Company phc_06_pgs_58_61_Layout 1 5/30/12 12:17 PM Page 59 phc_06_pgs_58_61_Layout 1 5/30/12 12:17 PM Page 60 phc june 2012 www.phcnews.com BUSINESS RESOURCES + TOOLS 60 transactions: • Entering sales • Applying customer payments • Making the deposit • Entering bills • Paying bills • Entering credit card charges • Paying credit card statements • Entering payroll • Don’t bother setting up realtime inventory. Don’t connect the inventory module. Expense everything you buy to a cost of goods sold (COGS) account/s. Plan to count your inventory once a year, or every quarter if you want to be anal retentive. Then adjust the asset of inventory and the COGS account for materials to “right.” • Regarding payroll…consider using Paychex or ADP. Payroll is so much easier to enter as a journal entry than as an integrated process in accounting. If you were doing inhouse payroll, you may still need to wrap up the payroll liabilities e Continued from p 58 incurred prior to the switch. Find out what was owed, what is owed and adjust the balances to right with your tax preparer’s approval. • Reconcile the bank statements, month by month. Use process in the new accounting system for your bank reconciliations. While you might make a mistake in data entry, if you get the cash accounts right, you have a good chunk of the data entry right. • Hold off on integrating an “addon” customer service and/or dispatch program until you are solid with your QuickBooks file. Make sure QBs is up and running and that you can follow the flow of debits and credits throughout the program before you integrate another program. Then be anal retentive as you structure the setup so that you understand the “hand-off” of data from one program to the other. • Involve your CPA or tax preparer in the process. Bottom line, the balances have to be right. The accounts should reflect what you have, owe and own. The accounting e Circle 34 on reader reply on page 71 should accurately record sales and expenses. And the balance sheet as of your last fiscal year should “foot” to the tax return for that year. Don’t stop until it’s right, current and you understand it. Make sure your CPA signs off on your plan and your implementation. • If you make a mistake, learn from it. It’s a bummer to have to redo or start over. Go ahead and cry, if you need to, but keep going. Remember that inside every accounting program is the basic accounting equation: Assets = Liabilities + Equity Once you understand this, you can decipher any accounting program. It’s like, once you know how to drive, you can decide which car best suits you. But essentially a car is a car; an accounting program is an accounting program. Easy peasy. l “Like” my Facebook page, www.facebook.com/barebonesbiz, reach me at 417/753-1111 or contact @ barebonesbiz.com. BUSINESS RESOURCES + TOOLS Sponsored by | TOOL CRIB | TOOLS OF THE MONTH Waterproof video inspection system The SeaScope 660 and SeaScope 600 include IP67-rated waterproof grips, monitors and cameratipped probes. Systems are fully buoyant, guaranteed watertight to a depth of 1m. Each will resist leaks at depths up to 2m for up to one hour. Ideal for all inspections, including sewer and water lines carrying running water, flooded properties, submerged structures and submerged water environments. Include a 10 mm-dia., 1 m-long probe with adjustable LED lighting and 45° mirror, pickup hook and magnetic pickup. An 86.4 mm color LCD monitor gives large, crystal-clear videos and images and 180° image flip. Video Out jacks allow viewing images on a remote monitor. General Tools & Instruments. e Circle 108 on reader reply Hilti Kwik HUS-EZ-I screw anchors The internally threaded, ¼" Hilti KWIK HUS-EZ-I is the productivity leader in overhead anchoring, the only ¼" screw on the market with ICC-ES approval for seismic, cracked and uncracked concrete applications. Good choice for ¼" and 3/8" overhead rod hanging applications, including hanging mechanical and electrical pipe and conduit or suspending interior finishing elements. Installation is up to four times faster than installing a drop-in or stud anchor and requires no hammering, proprietary drill bits, setting tools or high-accuracy torque wrenches. Offered with ¼" and 3/8" internally threaded hex head, each is approved with 15/8" and 21/2" embedments. Hilti. e Circle 109 on reader reply Join The Green Scene phc june 2012 www.phcnews.com phc_06_pgs_58_61_Layout 1 5/30/12 12:17 PM Page 61 61 TM New WatcoFlex Bath Waste ...installs faster/easier Special patent pending PVC flexible tubing. Eliminates four field joints. Innovator™ overflow parts assemble by hand. No screws. Approved by IAPMO. It’s green. You’ll get used to seeing it. Just ask your wholesaler WATCO MANUFACTURING COMPANY 1220 South Powell Road, Independence, MO 64057-2724 Phone 816-796-3900 • FAX 816-796-0875 A Division of WCM Industries, Inc. e Circle 35 on reader reply on page 71 phc_06_pgs_62_63_Layout 1 5/30/12 12:19 PM Page 62 phc june 2012 www.phcnews.com GREEN SYSTEMS 62 The Solyndra Shame BY MAX ROHR CONTRIBUTING WRITER I n 2011, a solar panel manufacturer in California named Solyndra filed for bankruptcy and left 1,000 workers jobless. Solyndra would have been just been the story of a company that tried to develop a unique nonsilicone photovoltaic panel and hit a ditch when silicone prices plummeted. The scandal that followed was because Solyndra received over 500 million dollars in a rushed, guaranteed federal loan. Some point out that this funding project originated in 2005 with bipartisan support during the Bush administration. Regardless of the start of this funding, the Obama administration took the torch and ran with it. They heralded Solyndra as a prime example of future of green collar jobs in America, made speeches, and stood for photo ops at the factory. It is apparent that the Obama administration and the Department of Energy (DOE) put too many eggs in one basket with Solyndra. Critics show this as a prime example of Chicago-style cronyism and bad business sense at the taxpayer’s expense. At the very least, it was a hasty selection of a company to be a poster child for a larger energy agenda. An always or never approach is how solar funding seems to be proceeding in the wake of Solyndra. The Treasury Department was given only one day by the DOE to review the Solyndra loan in 2009. This lack of diligence blew up in the DOE’s face. However, now the DOE is so gun shy that the 16.7 billion dollars allocated for research and development assistance is locked up tight (WSJ 2012). The full throttle or full break approach to energy investment is toxic. Railroading loans through is a bad idea. Not funding anything on the possibility that a particular company might not be a home run is even worse. Even in the event a company doesn’t live up to its hype, that doesn’t mean progress isn’t being made. Just think of how many startups and small businesses tried to build flying machines over the years. We have all seen grainy old videos of hilariously ineffective flying machines. While unsuccessful, they were part of the important scientific process of elimination. Not all technology companies will change the world, yet every company, failed or successful, teaches a lesson. What to do or what not to do are both important to someone who takes the time to learn why. A 500 million tax dollar loan shouldn’t be handed to any company without due diligence. It is an additional shame when 1,000 jobs are lost. However, it shouldn’t be forgotten that other manufacturers can learn from Solyndra’s mistakes and the solar industry, nation, and world progress. While Solyndra leaves a bad taste in our collective tax paying mouths, we can’t afford to continue our current stagnant funding strategy for solar energy research and development. In 2009, the federal government spent around three billion dollars on energy research according to an American Energy Innovation Council (AEIC) study. To give a sense of this funding as compared to other sectors, the National Institutes of Health received 36.5 billion and defense researchers received 77 billion. (I would argue that investments in our energy independence are actually investments in our national security, but that is another topic). The harshest skeptics of the DOE have deduced that government money spent to aid the creation of green jobs or products is a complete waste. The Heritage Foundation’s Morning Bell posted an article titled, “Solyndra Scandal Ends Green Jobs Myth.” Solyndra doesn’t prove that green jobs are a hoax just like the Ford Edsel doesn’t prove that all new automobiles will be flops. Additionally, the Solyndra loan made up only 1.3% of the money given to green energies that year (Washington Post 2011). The other 98.7% of the investments don’t seem to get much media attention. The idea that green jobs, as a sector, are worthless is the narrowest of tunnel vision. I would equate this logic to a man standing in the middle of a desert next to a barrel of water and laughing at anyone who decided to leave and look for more water. The amount of water in the barrel doesn’t matter, it will one day run out. The shame of Solyndra is that it is a black eye on the face of solar energy research. As a 26-year-old, there is a possibility I will see oil dry up in my lifetime. As a country, we can’t afford to let solar energy research and development be shelved or underfunded. The amount of coal, oil, and natural gas left on earth is not easy to nail down in a terms of years left. It is with absolute certainty that we have a finite amount of oil, coal, and gas on Earth and more developing countries are ramping up their consumption. The sun will shine on the day we use the last drop of oil. Whether or not we are prepared for that day is what we will decide in the next few decades. If we stop funding solar with public or private dollars, we are doing a disservice to our future. Solyndra was a failure, but the solar sector is still worth backing. I would rather my tax dollars go to companies who search for new ways to harvest free clean energy than to someone standing next to a barrel of water in the desert. I won’t defend the decision to fund Solyndra with so much money, but I hope that it doesn’t become an excuse to not look for future energy in the sun. l Max Rohr is a graduate of the University of Utah. He is currently an outside salesperson at Shamrock Sales in Denver. He has worked in the hydronics and solar industry for the last 10 years in the installation, sales and marketing sectors. Max is a LEED Green Associate and a BPI Building Analyst and is passionate about green technology. He can be reached at max.rohr@mac.com. References http://www.washingtonpost.com/b logs/ezra-klein/post/five-mythsabout-the-solyndra-collapse/2011/09 /14/gIQAfkyvRK_blog.html http://www.americanenergyinnova tion.org/2011-executive-summary http://online.wsj.com/article/SB10 00142405270230407200457732416 2418181128.html http://blog.heritage.org/2011/09/1 6/morning-bell-solyndra-scandalends-green-jobs-myth/ phc_06_pgs_62_63_Layout 1 5/30/12 12:19 PM Page 63 More than just a company that makes things. My family’s passion is to provide Taco people with the their jobs because your success matters to all of us, and opportunity to learn, grow, and prosper. It’s why our to America. Next time you buy, think about the people 500 employees love what they do and make the highest and the passion behind our brand. One thing is certain: quality systems in the industry. They put everything into when you choose Taco, you’ll do your best work. JOHN HAZEN WHITE, JR., OWNER www.taco-hvac.com e Circle 36 on reader reply on page 71 phc_06_pgs_64_66_Layout 1 5/30/12 12:21 PM Page 64 phc June 2012 www.phcnews.com GREEN SYSTEMS SOLAR SOLUTIONS Bristol’s Six Principles for Good Solar Hydronic Design #47: Piping the solar collectors with flexible tubing BY BRISTOL STICKNEY CONTRIBUTING WRITER T 64 he best innovations in solar heating systems in recent years have evolved by combining preengineered and pre-assembled components. When multiple components are matched and assembled during manufacture, it eliminates the labor of assembly and the high potential for error in the field. In solar home heating systems, the use of modular heat distribution manifolds and pre-engineered pump stations, for example, has gained in popularity because of the speed of installation and the increased reliability of the results. Another area where modular equipment is now available is in the solar connective piping itself. The insulated (metal) supply and return piping that connects the solar collectors to the boiler room must be resistant to very high temperatures. The outdoor runs must be resistant to weather and sunlight. The path of this piping often runs through tight spaces with awkward angles and bends. Traditionally, this piping has typically been done with copper tubing in a meticulous three-step process The best innovations in solar heating systems in recent years have evolved by combining preengineered and pre-assembled components. When multiple components are matched and assembled during manufacture, it eliminates the labor of assembly and the high potential for error in the field involving (1) soldering copper pipe together with couplings and elbows, (2) installing the insulation and (3) finishing with a weatherproof cover. The use of preinsulated flexible piping can eliminate most of that work in the field, saving many hours of installation. Flexible stainless steel insulated pipe Figure 47-1 shows the construction detail of a stainless steel solar supply and return pipe assembly using an example available from Caleffi Solar. It consists of two corrugated stainless steel pipes inside an EPDM closedcell foam insulation jacket with an integrated sensor wire built in. It is most commonly packaged in 50-foot coils. The insulation is coated with a copolymer foil that protects against damage from solar UV radiation. It comes in three common sizes, ½”, ¾” and 1” nominal pipe sizes. This modular tubing is lightweight and easy to bend, with a springy feel to it. The two corrugated pipes are made of 316L stainless steel with a bending radius of 5 inches, a working pressure rating of 150 psi and a maximum fluid temperature of 350 F. The stainless tube can be cut using a tubing cutter, the same as that used with copper tubing. It requires special adapters at each end to allow connection to standard U.S. pipe thread. Adapters are available from suppliers, and it is always a good idea to order a few extra to have on hand in the field. e Turn to STICKNEY on p 66 phc_06_pgs_64_66_Layout 1 5/30/12 12:21 PM Page 65 e Circle 37 on reader reply on 71 phc_06_pgs_64_66_Layout 1 5/30/12 12:21 PM Page 66 CONTINUED FROM PAGE 64 phc June 2012 www.phcnews.com GREEN SYSTEMS The adapters that I have used so far are surprisingly fast and easy to install and “act like” a threaded brass union with a flat gasket when making the final pipe connection. Short pieces can be cut and fitted with adapters to make other connections to the glycol system or to other boilerfluid piping. 66 The pressure drop Because the tubing is corrugated, the inside surface has a rough finish, which results in a higher pump resistance than smooth copper tubing. This must be taken into account when designing the solar glycol loop and the glycol pump to go with it. At common glycol flow rates to the pump resistance due only to the supply/return piping. Other plumbing components, such as collectors, heat exchanger, shut off valves, elbows and other fittings that provide additional resistance must also be included to obtain the total pressure drop for the entire glycol loop. The circulator pump must be sized to overcome the total resistance to flow. The glycol mixture and its average temperature have a significant effect on the pump resistance. Figure 47-2 covers a typical mixture and temperature (as labeled), but colder temperatures or thicker mixtures (for example) will have different results. Figure 47-2 presents the flow through a pair of pipes, one supply and one return. This means that a 50-foot long sample actually contains 100 linear feet of pipe. Sometimes you have to look at the labels or fine print carefully to avoid comparing a single pipe to a pair of pipes when looking at the flow resistance of different products or brands. Final notes These articles are targeted toward residential and small commercial buildings smaller than 10,000 square feet. The focus is on pressurized glycol/hydronic systems, since these systems can be applied in a wide variety of building geometries and orientations with few limitations. Brand names, organizations, suppliers and manufacturers are mentioned only to provide examples for illustration and discussion and do not constitute recommendation or endorsement. l These articles are targeted toward residential and small commercial buildings smaller than 10,000 square feet. The focus is on pressurized glycol/hydronic systems, since these systems can be applied in a wide variety of building geometries and orientations with few limitations. for solar collectors, the difference is in the range of 20 – 30 percent higher pump resistance than in comparable smooth pipe. Figure 47-2 shows how the corrugated stainless compares to copper tube, using the Aeroline products, for example. Aeroline makes pre-insulated smooth copper tubing, assembled in the same way as their stainless steel product, so a direct comparison can be easily made. For example, on Figure 47-2, a flow rate of 5 gpm through a pair of ¾” tubes 50 feet long requires about 10 feet of head to pump through copper (seen as a red line and labeled “CU”). The same flow rate through “Aerorapid” corrugated ¾” pipe requires over 12 feet of heat (seen as a blue line). If 1” corrugated pipe is used with the same flow rate, less than 4 feet of head is required. Figure 47-3 shows the pump head available from a common Grundfos 3-Speed circulator. Notice that, for this example, at 5 gpm the 1” corrugated could be pumped at low speed and the ¾” copper could be pumped at medium speed, while the ¾” corrugated may require high speed. Other considerations Remember that the discussion above has been limited Bristol Stickney has been designing, manufacturing, repairing and installing solar hydronic heating systems for more than 30 years. He holds a Bachelor of Science in Mechanical Engineering and is a licensed mechanical contractor in New Mexico. He is the chief technical officer for SolarLogic LLC in Santa Fe, N.M., where he is involved in development of solar heating control systems and design tools for solar heating professionals. Visit www.solarlogicllc.com for more information. In this series of articles, I have been making the case that the key ingredients for solar/hydronic design and installation can be divided into six categories, roughly in order of their importance. 1. Reliability 2. Effectiveness 3. Compatibility 4. Elegance 5. Serviceability 6. Efficiency The success of any solar hydronic home heating installation depends on the often-conflicting balance between any of these six principles. Finding the balance between them defines the art of solar heating design. phc_06_pgs_64_67_Layout 1 5/30/12 2:30 PM Page 67 CONSIDER SIOUX CHIEF AS YOUR ROUGH PLUMBING ARMORY. TOGETHER, WE WILL TAKE THE FIELD. Supply Drainage www.siouxchief.com Support TAKE THE FIELD. e Circle 38 on reader reply on page 71 phc_06_pgs_68_71_Layout 1 5/30/12 2:35 PM Page 68 phc june 2012 www.phcnews.com GREEN SYSTEMS Options With Drainback Solar Hot Water BY PETER BIONDO CONTRIBUTING WRITER S ince the early1980s, solar hot water collection by drainback has undeniably been a reliable, efficient and low maintenance system. Drainback technology has matured to offer sensible design options. In this article, we will explore 68 Q ua d Cl o s e Trap Seal Device 0(7463PZ[LK-PSL5V 0(7463PZ[LK-PSL5V · · 4 4HU\MHJ[\YLK[V[OLYLX\PYLTLU[Z HU\MHJ[\YLK[V[OLYLX\PYLTLU[Z V VM(::, M(::, 9LK\JLZ[OLMYLX\LUJ`ULLKLKMVY[OL 9LK\JLZ[OLMYLX\LUJ`ULLKLKMVY[OL WLYPVKPJHKTPZZPVUVM^H[LYPU[V[OLÅVVY WLYPVKPJHKTPZZPVUVM^H[LYPU[V[OLÅVVY KYHPU»Z[YHW[VTHPU[HPUHZLHS KYHPU»Z[YHW[VTHPU[HPUHZLHS ,HZPS`YLTV]LKMVYPUZWLJ[PVUHUKJSLHUPUN ,HZPS`YLTV]LKMVYPUZWLJ[PVUHUKJSLHUPUN +LZPNULK[VÄ[PUZPKL¹¹HUK¹7=*HUK +LZPNULK[VÄ[PUZPKL¹¹HUK¹7=*HUK JHZ[PYVUWPWL JHZ[PYVUWPWL >PSSJSVZLJVTWSL[LS`^P[OHTPUPTHS >PSSJSVZLJVTWSL[LS`^P[OHTPUPTHS HTV\U[VMIHJRWYLZZ\YL HTV\U[VMIHJRWYLZZ\YL :\P[HISLPU[OLYL[YVÄ[[PUNVML_PZ[PUNKYHPUZ :\P[HISLPU[OLYL[YVÄ[[PUNVML_PZ[PUNKYHPUZ ;OPJRLYHUKTVYLK\YHISL[OHUV[OLY[YHWZLHSZ ;OPJRLYHUKTVYLK\YHISL[OHUV[OLY[YHWZLHSZ HUKSLZZ]\SULYHISL[V<=JOLTPJHSZHUK[LHYZ HUKSLZZ]\SULYHISL[V<=JOLTPJHSZHUK[LHYZ ® www.jrsmith.com 00/"OXs-ONTGOMERY!,s4%,s&!8 /"OXs-ONTGOMERY!,s4%,s&!!88 e Circle 39 on reader reply on page 71 innovations to drainback systems that build on the expectations that most solar design builders desire; flexibility, simplicity, longevity and economy. The information about advances in drainback noted here results from speaking with industry specialists throughout North America who have a thorough working knowledge of these systems and, in many cases, have determined that drainback is the optimal choice in solar hot water collection. This opinion is shared by “new” generation solar designers who work with both custom closed loop and drainback system designs. I work closely with a young design engineer named Russell. He makes it clear to me that drainback is simpler to design, requires less maintenance and is installed at a lower cost. At 26, Russell has five years experience in active solar design, primarily with commercial closed loop systems. He is a sensible designer who understands the advantages and disadvantages of drainback and closed loop systems and prefers to design for drainback when the option is available. Designed for “fail safe” Drainback is regarded as a “fail safe” system. The collectors remain empty outside of collection cycles. Empty collectors are protected from freezing water breaks in the cold season or from steam generated by high temperatures of the transfer fluid. Because they are empty, there is no harm to the collectors when the system is not operational. In contrast, closed loop systems contain a circulated pressurized glycol solution that requires vigilant maintenance. To prevent stagnation of the working fluid, more attention to detail is required. In order for phc_06_pgs_68_71_Layout 1 5/30/12 2:35 PM Page 69 closed loop systems to be fail safe, the glycol would have to be contained or drained if the pumps shut down, and a shutdown would possibly need to be followed up by a service call. In a closed loop system, the collectors can be installed anywhere in relation to the solar tank or heat transfer. Collectors for drainback, on the other hand, must be mounted above the drainback reservoir, although not necessarily above the solar storage tank. Drainback works well with most roof mounted collectors, since the working fluid can drain back by gravity into the reservoir. To ensure draining by gravity, drainback design should include the specification that there should be no slope ratio on the collectors and that piping be secured dead level to a roof. It is advisable to add freeze protection (propylene glycol) to the drainback reservoir to prevent the potential freeze that could occur if the array piping sags over time. Dead level installs are often used for rooftops with large collector arrays and large diameter supply and return piping. An excellent example of dead level drainback is the largest domestic hot water system in the state of Wisconsin, located at the Kalahari Resort in Wisconsin Dells. The rooftop is home to 104 vertically-mounted flat plate collectors installed dead level. horsepower can be expensive. Overcoming lift can be an expensive problem when drainback reservoirs are installed in a basement or on a lower floor of a high-rise building. To avoid this problem, the drainback reservoir should be mounted at a high elevation, such as on the top floor. The system pump does not have to be raised with the drainback reservoir but can be installed in the mechanical room with the controls. Installing the reservoir somewhere below the rooftop under the freeze line will allow you to take advantage of smaller pump sizing. I have heard of drainback designs including ridiculously large and very expensive pumps because the engineer did not understand that pump lift requirements e Continued on p 70 Efficiencies gained Savings in drainback pump first cost and operating costs can be made when selecting the drainback reservoir location. A drainback pump has to lift a column of water from the reservoir to the top of the collectors. The greater the height of the lift, the greater the pump horsepower needed. High lift and greater pump e Circle 40 on reader reply on page 71 69 phc june 2012 www.phcnews.com GREEN SYSTEMS phc_06_pgs_68_71_Layout 1 5/30/12 2:36 PM Page 70 phc june 2012 www.phcnews.com GREEN SYSTEMS 70 e Continued from p 69 are smaller if the reservoir in a tall building is at a high elevation. Another option for savings is to have two pumps installed on the drainback loop. At start-up, pump 1 energizes to “on” and pump 2 energizes with an “on, time delay to off” sequence. At start-up, both pumps are needed to overcome total lift; to push the air bubble out of the collectors and into the drainback reservoir. Once the air has been displaced into the drainback tank, considerably less lift is required for circulation. The pressure drop requirement is lowered and system circulation becomes comparable to a closed loop system. Once water is flowing throughout the loop, the second pump is “time delay to off” until the next cycle of solar collection begins and total lift is required once again. This option allows for the use of smaller, less expensive pumps and increases electrical efficiency. A variety of options are available for the mechanical transfer of energy from the drainback reservoir to the solar storage tank. Drainback thermal transfer may include a heat exchanger in the drainback tank, a heat exchanger in a hot water storage vessel or an external heat exchanger. Drainback reservoirs are sized large enough to displace the volume of air in the collector loop with water while maintaining a flooded drainback pump. If there is a coil heat exchanger in the drainback reservoir, it must be completely submerged during the collection cycle. Normally a site glass on a drainback reservoir is used as a gauge for fill. Drainback reservoirs are manufactured in 10-, 15-, 20-, 40- and 60-gallon sizes, with stainless steel tanks. Reservoirs for larger arrays may be piped together in parallel to accommodate volumes over 60 gallons or when port capacity requires more flow (port size may be limited to ¾ or 1 inch). It is standard practice to install the drainback reservoir on a wall stand above the solar storage tank. This helps position the drainback pump below the bottom of the reservoir. The pump should be installed vertically and should pump against gravity to avoid pump cavitation. For better pumping characteristics, a drainback loop can be sealed closed so that it is airtight and the entire loop charged to 10 psi or more. Pressurizing a drainback closed loop raises the boiling point while compressing entrained air out of the working fluid during circulation. For larger systems with an external heat exchanger, two pumps may be incorporated on the drainback reservoir; one for the solar collector loop and the second for the reservoir heat exchanger loop. This design separates two (usually high) pressure drops into two loops. Separating the loops helps size for smaller pumps and enables a more efficient control sequence for heat transfer, since the drainback tank can now be first “primed” with heat, prior to transfer to the solar storage tank. External heat exchangers allow for additional flexibility with the installed location of the solar storage tank. Since pressurized water is circulated from the heat exchanger to the solar storage tank, the solar tank can be installed in any location relative to the drainback tank. Limitations may occur for long pipe runs and heat loss but, if e Circle 41 on reader reply on page 71 necessary, a solar storage tank may be installed above the collector height. Many early large drainback systems had insulated fiberglassreinforced plastic tanks, which are still quite popular today. Water from these tanks flows directly into the collectors. These tanks contain stainless steel or copper heat exchange coils sized in length to accommodate a large enough surface area for a sole pass high temperature rise. As an example, cold water is preheated through the submerged coils in the atmospheric tank, raising the cold inlet temperature close to the solar tank temperature en route to the backup water heater. Active solar hot water heating designed properly is an efficient method to collect, store and distribute solar thermal energy. As the solar thermal industry matures, drainback will most likely gain higher ground and increased market share for commercial systems due to the most basic demand of building owners and their maintenance staff; desire for a high performance system with a long life cycle, designed for low maintenance and priced for value. Owners may be uncomfortable with a closed loop system if the building’s hot water load varies or shuts down from time to time, such as in a school. Those manufacturers, designers and installers who don’t get involved with drainback will do just fine with closed loop system design and installation. But those who have a complete knowledge of both system types have an improved opportunity to satisfy their customers’ requests for the simplicity drainback systems provide. Both closed loop and drainback systems will satisfy performance expectations when designed and installed correctly. The question is which system is better suited for a specific commercial application and hot water load variations. Drainback could provide simple solutions to some of the complex issues closed loop systems present. l Peter Biondo is the technical sales coordinator for Oventrop Corporation. phc_06_pgs_67_71_Layout 1 5/30/12 12:23 PM Page 71 phc june 2012 www.phcnews.com For more information... 71 To receive information about the products you see in these pages, either offered by advertisers or highlighted in product section, simply fill out this form, cut and fax it to Phc News at 630-739-9700! ! Y es! I wish to receive or continue to receive Plumbing & Hydronic Contractor News FREE! — I am a contractor in the Plumbing, Hydronic Heating & Mechanical Contractor business. 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What is your title? q Secy/Treas 30 q Vice President 20 q President/Owner 10 q Foreman 60 q Supervisor 50 q General Manager 4 q Estimator 70 q Salesman 80 q Engineer 90 q Other 99 Do you personally specify, recommend, approve or buy hydronic heating, piping, plumbing products, and/or fire protection/sprinkler products? q Yes q No Which of the following types of contracting work does your firm perform? (check all that apply) q Plumbing A q Hydronic Heating (boilers/steam) B q Bath/Kitchen Remodeling C q Process Piping D q Private Water Systems E q Sprinkler/Fire Protection F q Radiant Heating G q Other How many people does your firm employ? (check only one) q 1-4 (1) q 5-9 (2) q 10-19 (3) q 20-49 (4) q 50-99 (5) q 100-249 (6) q 250-499 (7) q 500+ (8) What types of construction activity does your firm engage in? 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See page 6 for your nearest advertising sales representative! 72 Solar Heating Control made simple. ONE CONTROLLER. Combination hardware/software system controller replaces all conventional controls and adds the most advanced solar functions in the industry. SUPPLIERS NO PROGRAMMING. “Plug and Play” technology eliminates costly wiring, programming and fine-tuning. REMOTE CONTROL. Operate, monitor and diagnose your system over the internet, reducing onsite labor and service costs. The SolarLogic Integrated Control (SLIC) eliminates the complexity of solar heating systems. Visit our website to register for bi-monthly live webinars and for basic and advanced SolarLogic Training, which qualify for up to 12 NABCEP CE credits. A revolution in solar heating Visit solarlogicllc.com to learn more or call 505-577-4633 e Circle 42 on reader reply on page 70 phc_06_pgs_72_76_Layout 1 5/30/12 2:44 PM Page 73 SUPPLIERS BUSINESS OPPORTUNITIES BUSINESS FOR SALE Well respected & stable plumbing service/repair company for sale on picturesque California Central Coast. If interested, please contact Roger at: plumbperfectplumbinglompoc@yaho o.com or 805-737-1831. phc may 2012 www.phcnews.com CLASSIFIED ADS Got Classifieds? Call Sadie Smith at (847) 564-1127 EQUIPMENT HANDLING SOFTWARE APPLICATIONS 73 phc_06_pgs_72_76_Layout 1 5/30/12 2:44 PM Page 74 phc june 2012 www.phcnews.com VIEWPOINT 74 Welcome aboard, Jim! BY TOM M. BROWN, JR., OWNER A s one door closes another opens. On behalf of the TMB Publishing team I want to wish the best to John Mesenbrink as he moves on to another venture, and at the same time to welcome Jim Schneider, who assumes John’s role as editorial director of Phc News, as well as its sister publication, Plumbing Engineer. Jim’s comittment to editorial quality and consistency is unmatched, and we feel that his expertise will guide both magazines to new heights. Jim has been working in trade publishing for almost 15 years. He began his career in education publishing, serving as the managing editor of T.H.E. Journal, a monthly educational technology magazine based in Tustin, Calif., from 1997 to 2001. In 2007, Schneider came on board at the Chicago office of Washington, D.C.-based construction publisher Hanley Wood as senior editor of Eco-Structure, a green-building magazine, and Metalmag, a metal design and construction magazine. In this role, he worked with contractors, engineers, and architects to seek out, write, and develop relevant content for the magazines. In 2009, he was promoted to lead editor of Metalmag, and became solely responsible for that brand’s content, while | ADVERTISERS’ INDEX | A.Y. McDonald ............................51 www.aymcdonald.com Accel Profit Systems ....................21 www.accelprofitsystems.com Bare Bones Biz .............................30 www.barebonesbiz.com Bosch ...........................................49 www.bosch-climate.us Bradley ........................................10 www.bradleycorp.com Calculated Industries ...................70 www.calculated.com Cash Acme ..................................53 www.cashacme.com Centrotherm................................31 www.centrotherm.us.com Chicago Faucets...........................17 www.chicagofaucets.com CS Unitec ....................................47 www.csunitec.com Dormont..........................................35 www.dormont.com DuPont ........................................13 www.hydro.realteflonbrand.com Eemax .........................................57 www.eemax.com Franklin Electric...........................55 www.franklin-electric.com/lg General Pipe Cleaners, a div. of General Wire Spring........19, 40 www.drainbrain.com remaining a contributing editor to Eco-Structure. During his time at the helm of Metalmag, he spearheaded its redesign and oversaw the relaunch of its website. Jim tells us that he enjoys working with contractors, engineers and designers to JIM SCHNEIDER better understand the issues and challenges facing them in an effort to produce the best, most useful content possible. He has a longstanding interest in sustainability and efficiency technology and techniques and earned a LEED AP accreditation from the U.S. Green Building Council in 2009. Jim will assume editorial control of Phc News and Plumbing Engineer starting with our July issues, so please feel free to contact him by phone or e-mail at editor@phcnews.com and editor@plumbingengiener.com. l J.C. Whtilam ................................25 www.jcwhitlam.com John Guest...................................69 www.johnguest.com Liberty Pumps ...........................IFC www.libertypumps.com LSP Products ...............................52 www.lspproducts.com Mestek .........................................33 www.spacepak.com Milwaukee Tool .............................9 www.milwaukeetool.com Navien ...........................................7 www.navienamerica.com Noritz ..........................................65 www.noritz.com PEXSupply ..................................37 www.pexsupply.com Precision Hydronics .....................14 www.phpinc.us RIDGID ......................................15 www.ridgid.com Rinnai ....................................26, 27 www.rinnai.us Saniflo .........................................11 www.saniflo.com Sioux Chief..................................67 www.siouxchief.com Sloan............................................56 www.sloanvalve.com Smith Mfg. Co., Jay R. .................68 www.jrsmith.com Solar Logic...................................72 www.solarlogicllc.com Speedclean...................................12 www.speedclean.com Spirotherm ..................................41 www.spirotherm.com Stiebel Eltron...............................24 www.stiebel-eltron-usa.com SureSeal.........................................3 www.thesureseal.com/phcn Taco .............................................63 www.taco-hvac.com Utica Boilers ................................39 www.uticaboilers.com Vaughn ........................................60 www.vaughncorp.com Viega ..............................cover wrap www.viega.com Wal-Rich......................................16 www.wal-rich.com Watco ..........................................61 www.watcomfg.com Watts .........................................IBC www.watts.com/purwater WD-40 ........................................59 www.wd40.com Webstone ...................................4, 5 www.webstonevalves.com Zurn ...........................................BC www.zurn.com phc_06_pgs_72_76_Layout 1 5/30/12 12:24 PM Page 75 — Superior Sediment Filtration — — Convenient Ultra Filtration — — No-Salt Anti Scale Options — — No-Waste Reverse Osmosis — Micro Z Filtration System Ultra Filtration featuring Kwik-Change Cartridges OneFlow Anti-Scale Systems ZeroWaste Reverse Osmosis System The Residential and Comercial Micro Z ™ Filter System is a backwashing media filtration system for the removal of sediment and suspended solids from water. Provides higher service flow rates which reduces over all system size and cost. Connection Sizes: 1" to 3" (25 - 80 mm) Flow Rates: Up to 106 gpm (401 lpm) This Ultra Filtration Membrane Water Filtration System with long-reach easy faucet features Kwik-Change™ Cartridges — the fastest changeable cartridges on the market—and spacesaving, low maintenance design with no storage tanks or minimum pressure required. r"EWBODFEEFTJHO uses unique technology OneFlow® Anti-Scale Systems prevent scale by transforming dissolved hardness minerals into harmless, inactive microscopic crystal particles. A full line of solutions for cold and hot water, including tankless water heaters, hot beverage systems, appliances, steamers, etc. rSFEVD tion of cysts and other impurities Connection Sizes: ½" to 2" (15 -50 mm) Flow Rates: Up to 75 gpm (285 lpm) /450 gpm (1710 lpm) in manifold configuration The patented ZeroWaste Point-ofUse Reverse Osmosis System is the first ever that wastes no water. Comparable systems typically waste up to 4 -12 gallons for every gallon of RO water produced. rFGàDJFOU/PXBTUFEXBUFS r'PVS4UBHF'JMUSBUJPO4ZTUFN r6QHSBEFE8BUUT top mount faucet r(BMMPO4UPSBHF Tank — Multi-stage RO — 4-Stage Reverse Osmosis System Refreshing. The ideal RO System for high quality, great tasting water with superior value. Stage one is a 5-micron sediment filter, stage two is a 5-micron carbon block filter, stage three is an RO membrane and stage four is a highRVBMJUZ("$àOBMàMUFS0OFPG8BUUT most popular and hard-working water quality solutions! r'PVSTUBHF water filtration r&BTZUPJOTUBMM Introducing Pure Water by Watts ure Water by Watts is a nice change. Your customers will like the easier installation and better-than-bottled water quality. What you’ll find refreshing are the new opportunities Pure Water offers for new and incremental business. P t*OOPWBUJWFUFDIOPMPHJFT customers already want t'JMUSBUJPOTPGUFOJOH disinfection and conditioning t#SPBEBSSBZPGGJMUFSDIBOHF kits and replacement DBSUSJEHFTJODMVEJOHDPN petitor-compatible options t#BDLFECZ8BUUTRVBMJUZ support and quick-turn BWBJMBCJMJUZ Scan this QR code to view our entire Pure Water line watts.com/purewater — Water Softening — Whole House Water Softener 4FSJFT1SP4&8BUFS4PGUFOFSTBSFEF signed for residential and light commercial use applications ranging from UP HSBJOT PG IBSEOFTT removal capacity at flow rates up to 15.5 gallons per minute. r'VMMZBTTFNCMFE and ready for install r6QUP -grain capacity rNN plumbing connections — UV Disinfection — UV Disinfection Systems This durable system provides high quality UV disinfection at a superior value. Provides disinfection for chlorine-resistant bacteria, virus and cysts. Ideal for wellwater applications. Connection Sizes: ½"-1" (15-25mm) Flow Rates: Up to 12 gpm (45 lpm) A Watts Water Technologies Company For more product information visit www.watts.com/purewater Advertorial e Circle 39 on reader reply on page 70 phc_06_pgs_72_76_Layout 1 5/30/12 12:24 PM Page 76 W H E N YO U R B U I L D I N G’S AG I N G O R O U T DAT E D WAT E R S YS T E M S C A L L F O R A C U R E, ZURN LISTENS. Water is said to be the key to all life. Nowhere is that statement truer than in a hospital. So when we replaced all the brass fixtures and backflow valves here, we needed the most dependable products with the fastest installation times. That’s why we called Zurn. RETROFIT AND REPLACEMENT SOLUTIONS Lead-free backflow valves with the lowest life-cycle cost. High-efficiency toilets and valves. And hands-free faucet and toilet sensors that reduce the spread of bacteria. When it comes to saving time, money, and maybe even a life, one name is the remedy to all your building’s needs. Zurn. For your next retrofit and replacement project, give us a call. We’ll listen. zurn.c m 1 . 8 5 5 .O N E . Z U R N Sensor Flush Valves 375XL Lead-Free Reduced Pressure Principle Assembly Sensor Faucets e Circle 40 on reader reply on page 70