Product Guide.

Transcription

Product Guide.
Your Steel Advisor.
Product
Guide.
Your Steel Advisor.
Contents
02
Company Profile
03
History
04
Business Network
06
Products
08
Steel Making Process
10
Rolling Process
12
Certificates
14
Solution Brand FrameWorks
DaehanSteel
FrameWorks
Company Profile
Company Name
DaehanSteel Co., Ltd.
Total
Date of Incorporation
June 10, 1954
Assets
Date Listed on Stock Market
October, 31, 2005
CEO
Oh, Chi-hoon
Main Business
Steel materials production and sales,
Sales
export and import, cutting reinforcing
bars and processing
Address of HQ
69, Hasinbeonyeong-ro, Saha-gu,
Busan, Korea
Operating
Tel
+82-51-220-3300
Income
Affiliated Company
DH NETWORKS CO., LTD
STAZ SINGAPORE PTE. LTD
Shareholders’
STAZ USA, INC
Equity
(Million won)
CENTUM SCIENCE PARK CO., LTD
the worsened business management
3
1,
03
04
1,
through remarkable growth in spite of
2
billion won worth of market sales
Performance
90
DaehanSteel Co., Ltd. has made one
Management
9
Business
79
643(as of Mar. 2014)
74
7
Number of Employees
5
STAZ VIETNAM CO., LTD
due to worldwide financial crisis
and difficulties in the construction
industry. Based on our business
Sales(Billion won)
motto on the creation of differentiated
values for customer’s satisfaction, we
have been endeavoring to produce
second-to-none products and
renowned services.
2
‘09
‘10
‘11
‘12
‘13
History
Your Steel Advisor.
Beginning Period 1954 ~ 1979
1954. 06
Establishment of Daehan Trading Company
Full-fledging Period 2000 ~ present
2001. 04
(Founder: Oh, Woo-yeong)
1964. 05
Completion of Dongnae Plant in Busan
1969. 01
Completion of Steel Ingot Plant with annual
Completion of Noksan Rolling Mill
(Annual production capacity of 400,000 tons steel
bar for reinforced concrete)
2003. 03
Streamlining of rolling production & extension in
production capacity of 30,000 tons
Sinpyong Plant
1970. 02
Starting production of reinforcing bar
(Annual production capacity of 600,000 tons of steel
1973. 05
Installation of Electric Furnace for steel ingot with
1975. 04
bar for reinforced concrete)
annual production capacity of 40,000 tons
2005. 10
Going public by listing at the Korean Stock Exchange
Inauguration of CEO, Oh, Wan-soo.
2006. 04
Completion of Noksan Rebar Processing Plant
(Expansion of annual production capacity of 60,000
tons for rebar processing)
2006. 05
Being awarded Grand Prize in Steel Part for ISSMA
(International Standard System Management
Association)
2007. 12
Dongnae Plant, 1960’s
Completion of Noksan Steel Plant
(Annual production capacity of 800,000 tons
for billet)
DaehanSteel
2008. 04
Declaration of Ethical Management
Developing Period 1980 ~ 1999
2008. 04
Establishment of Daehan Networks Co., Ltd. as a
Completion of Sinpyeong Steel Plant
2008. 07
general logics company and consulting subsidiary.
1980. 01
(Installation of electrical furnace with annual
production capacity 120, 000 tons & continuous
two-shift system
2009. 09
casting facilities)
1989. 12
Change of working conditions into four-group
Being awarded certification for achieving target
of non-industrial accident from the Korea
Completion of Sinpyeong Rebar Rolling Mill
(Capable of producing 250,000 tons
Occupational Safety and Health Agency.
2009. 12
Being awarded Presidential Prize for coexistence
of rebar annually)
cooperation between management and labor
1990. 04
Changing the name into DaehanSteel Co., Ltd.
Being awarded ‘100 million-dollar export trophy’
1995. 04
Installation of electrical furnace with annual
production capacity of 400,000 tons
on the 46th Trade Day
2010. 05
Continuous casting facility 4 strands
1999. 07
Inauguration of CEO, Oh, Hyung-khun
Launching of STAZ Solution.
Completion of Pyeongtaek Processing Plant
2010. 11
Being awarded citation from the Ministry of
Knowledge and Economics on 47th Trade Day
2011. 06
Completion of Pyeongtaek Rolling Mill
2012. 12
Establishment of Singapore Corporation
(STAZ SINGAPORE PTE. LTD)
2013. 01
Completion of Sinpyeong Plant, 1980
Unwrapping bar in coil, 2014
Establishment of USA Corporation
(STAZ USA, INC)
2013. 02
Establishment of Vietnam Corporation
(STAZ VIETNAM CO., LTD)
FrameWorks
2014. 01
Inauguration of CEO, Oh, Chi-hoon
3
Business Network
Domestic Networks
HQ. Sinpyeong Plant
Noksan Plant
Pyeongtaek Plant
Production(billet, deformed bar),
Production(billet, deformed bar),
Production(bar in coil), SMG
business management control & sales
purchase, quality control
Address: 69 Hasinbeonyeong-ro,
Address: 333 Noksan Saneop Book-ro,
Address: 268-39 Pyeongtaek Hang-ro,
Saha-gu, Busan, Korea
Gangseo-gu, Busan, Korea
Poseung-up, Pyeongtaek-si, Gyeonggi-do,
Tel: +82-51-220-3300
Tel: +82-51-330-9200
Korea
Fax: +82-51-220-3398
Fax: +82-51-330-9298~9
Tel: +82-31-650-0000
Size of business workplace:
Size of business workplace:
Fax: +82-31-650-0099
Around 66,000m
Around 68,500m2
Size of business workplace:
Annual production capacity:
Annual production capacity:
Around 49,600m2
Steel making production of 600,000 tons &
Steel making production of 800,000 tons &
Annual production capacity:
rolling mill production of 600,000 tons
rolling mill production of 500,000 tons
Rolling mill production of 450,000 tons
Main products:
Main products:
Main products: Bar in coil
Billet & steel bar for reinforced concrete
Billet, steel bar for reinforced concrete
2
Seoul Office
Trading, sales
Address: HSBC B/D 15F, Chilpae-ro 37,
Jung-gu, Seoul, Korea
Tel: ++82-2-2040-9774
Fax: +82-2-2051-3185
SEOUL OFFICE
PYEONGTAEK PLANT
Jeju Office
Sales, shop drawing
Address: 501, Smart B/D,
213-3 Cheomdan-ro, Jeju-si,
Jeju-do, Korea
Affiliated Company
HQ. SINPYEONG PLANT
NOKSAN PLANT
DH Networks Co., Ltd
Processing of rebar, total distribution
Tel: +82-51-442-1108
Centum Science Parks Co., Ltd
Real estate business, consulting
JEJU OFFICE
Tel: +82-51-747-5701
30 partners for Processing Plant
4
Your Steel Advisor.
Global Networks
STAZ SINGAPORE
STAZ VIETNAM
STAZ USA
Distribution and processing of rebar,
Distribution and processing of rebar,
Purchasing of scrap, trading
sales of bar in coil
shop drawing
Address: 2 Tuas Loop, Singapore 637341
Address: 1Bis. Nguyen Van Thu, phuong
Address: 1800 E, Lambert Road Suite 215,
Tel: +65-6558-7063 / Fax: +65-6558-7045
Da Kao. Quan 1, TPHCM, Vietnam
Brea, CA 92821, USA
Tel: +84-8-3910-7711, +84-8-3910-7733
Tel: +1-714-990-4000, +1-714-990-4002
Fax: +84-8-3910-7744
Fax: +1-714-990-4003
DaehanSteel
RUSSIA
CHINA
TURKEY
IRAN
SAUDI ARABIA
BANGLADESH
C
INDIA
PUERTO RICO
TAIWAN
STAZ VIETNAM
BURMA
THAILAND
PHILIPPINES
STAZ SINGAPORE
CAMEROON
STAZ USA
DaehanSteel
JAPAN
MEXICO
DOMINICAN REPUBLIC
NICARAGUA
PANAMA
COSTA RICA
MALAYSIA
INDONESIA
AUSTRALIA
FrameWorks
Exporting in 23 countries
5
Products
DaehanSteel Co., Ltd. has been producing semi-processed
billet, deformed bar-which has better adhesion to concrete
bar in coil-which is capable of continuous rebar processing
and processed rebar which is effective for shortening
the construction period.
Bar in Coil
One bundle of bar in coil is about
2,200 meters. (equivalent to 275
rebar pieces of 13mm D, 8 meter
length) Improved production facilities
which reduced material replacement
time and ability of continuous
processing of rebar has increased its
productivity and decreased loss.
Certificates: KS D 3504, MS146, AS/NZS 4671
Reinforcing Bar
Reinforcing bar is commonly used
construction material needed for
building concrete structures.
Concrete is strong at compressive
force but weak at tension. In order to
cover up the weakness, reinforcing
bar is placed into the concrete to
boost compressive force and tension.
Square Billet
Deformed Bar
Processed Rebar
Square Billet is a semi-processed
Reinforcing bar is classified as either
DaehanSteel, as a consulting
product in preliminary state ready
deformed steel bar or round steel bar
advisor of steel production, has
for making steel product. It can be
according to its appearance. DaehanSteel
been processing rebar with the
transformed into various products
has been making deformed bars which
automated cutting-edge production
after processing stage. DaehanSteel
is an excellent building material because
facilities, delivering various shapes
has been producing reinforcing bar
it has greater cohesion to concrete than
of the product to construction
through rolling mill procedure.
round steel.
sites in meeting the customer’s
Shape: 130 X 6 ~ 12M, 150 X 6 ~ 12M
Defined Size: D10 ~ D38
uniform shape and reduction of
Certificates: KS D 3504, MS1494
Certificates: KS D 3504, JIS G 3112
construction period.
needs. Processed rebar ensures
6
Processed Rebars
Your Steel Advisor.
Chair Bar
Cap Ties
Hoop
U-Bar
Stirrup
DaehanSteel
Anchor Bar
FrameWorks
7
Steel Making Process
Steel making process is a process of making semiprocessed billet. During the process, steel scrap is melted,
impurities are removed, chemical components are adjusted
and then product is manufactured with uniformed shape.
DaehanSteel is producing 1,400,000 tons of billets annually.
1
Insertion of Scrap
EScrap is commonly called as ‘scrap
metal’. Scrap is precious resource
in steel making, consisting of more
than 70 percent of production cost.
DaehanSteel pays attention to stable
supply and treatment of scrap. We
also take strict tests and inspections
on scrap from its delivery to
insertion, to ensure excellent quality.
3
Ladle Furnace
Ladle furnace raises the temperature
of ingot steel transported from
electric arc furnace and adjusts the
five major chemical components to
2
suit the regulations. They are
Electric Arc Furnace Processing
carbon(C), manganese (Mn),
Electric arc furnace is utilized for
silicon(Si), phosphorus(P) and
melting scrap into metallic liquid,
sulfur(S). These properties of ingot
which is also called dissolution
steel are crucial for determining the
Continuous Casting
process. Electric arc furnace which
quality of the product. DaehanSteel
Continuous casting is a process in
uses electricity to heat scrap is
conducts stringent tests to remain the
which refined ingot steel is made into
classified as AC or DC type
chemical components inside ingot
billet. Ingot steel in the liquid state
depending on the applied current
steel in optimal state, keeping the
until the refinery processing gets to
system. With AC type electric arc
constant temperature of 1550~1600°c,
take shape of solid. The semi-pro-
furnace, ingot steel is made through
which ensures the stability in the next
cessed billet turns into a multiple
inserting scrap, melting scrap, and
process of continuous casting along
kinds of products through various
getting rid of impurities.
with improved productivity.
processing.
8
4
2
Your Steel Advisor.
1
3
4
DaehanSteel
FrameWorks
9
1
2
3a
3
4
3b
10
Rolling Process
Your Steel Advisor.
Rolling processing is a process in which the billet
previously produced is reheated, processed and then
made into the product of the size and shapes according
to customer’s requirement. DaehanSteel is currently
producing 1,550,000 tons of steel products annually.
(Deformed bar 1,100,000 tons, bar in coil 450, 000 tons)
3b
Cut & Sort
The products coming from cooling
bed are cut into lengths as required
by customer and get through
thorough tests and selections.
2
Rolling Mill
3
DaehanSteel
Rolling mill makes the shape of
Wrapping(V.C.C)
reinforcing bar from the billet
Wrapping is the work of winding
extracted from reheating furnace
rolled steel products into coil.
by passing through some 22 stands
DaehanSteel especially takes the
(rolls) divided as rough mill, medium
aligned wrapping system which
mill and finishing mill. The billet of 6
leads ribs and joints to the same
meter is transformed and produced
direction. It sure is free from twisting
up to maximum 1.4 kilometers
or tangling during wrapping and
(thickness 10mm).
unwrapping.
1
Reheating Furnace
Reheating furnace reheats room-temperature billet (20~30°c) up to about
1050~1150°c. Through this process,
3a
4
the billet gets soft to be ready for
Cooling Bed
Check & Band
adjusting its length and thickness by
Cooling bed provides cooling the
The final products are packed by
customer’s requirements.
products that have passed through
automated machine. This packaged
DaehanSteel is establishing hot
rolling mills. The products are cooled
product is delivered to customers
charge line facilities for production
from every direction and carried to
with a tag containing the product
cost reduction.
the cutter by walking beam system.
information.
FrameWorks
Frameworks
11
Certificates
KS Certificate
Standard
KS D 3504
Title
Steel bars for
concrete
reinforcement
Certificate No.
Grade and Type
Location
Certification Date
1279
SD300, SD400, SD500
SD600, SD400W, SD500W
Sinpyeong
1979.03
01-2239
SD300, SD400, SD500
SD600, SD400W, SD500W
Noksan
2001.09
11-0542
SD300, SD400, SD500
SD600, SD400W, SD500W
Pyeongtaek
2011.09
ISO Certificate
Title
Standard
Certificate No.
Certification Date
Quality
Management
System
KS Q ISO 9001:2009 / ISO 9001:2008
QMS-0526
2000.04
Environmental
Management
System
KS I ISO 14001:2009 / ISO 14001:2004
EMS-0652
2008.11
Global Certificate
Title
Standard
JIS
JIS G 3112
Certificate No.
Product
Location
Certification Date
KSKR07001
Deformed Bar
Sinpyeong, Noksan
2007.04
KSKR11032
Deformed Bar
Pyeongtaek
2012.01
MS
MS146
PC000238
Bar in Coil
Pyeongtaek
2012.06
MS
MS1494
PC000931
Square Billet
Noksan
2013.12
AS/NZS
AS/NZS 4671
121101
Bar in Coil
Pyeongtaek
2012.11
Rebar Identification(Rolling Mark)
K
DH
16
K
DH
16
K
DH
16
K
DH
16
SD 300
SD 400
SD 500
SD 600
K: Korean l DH: DaehanSteel l 16(mm)
12
Your Steel Advisor.
DaehanSteel
FrameWorks
KS D 3504(Sinpyeong)
KS D 3504(Noksan)
KS Q ISO 9001
KS I ISO 14001
JIS G 3112(Sinpyeong, Noksan)
JIS G 3112(Pyeongtaek)
MS 1494
AS/NZS 4671
KS D 3504(Pyeongtaek)
MS 146
13
Solution Brand FrameWorks
Your
Steel
Advisor.
FORECAST
FrameWorks is the DaehanSteel’s solution brand which
forecasts · analyses customer’s situations, offers optimized
construction material supply plans, provides · manages stable
resources throughout the construction completion date.
FrameWorks Solutions
Shop Drawing
The Technical Center whose members are from leading
construction firms has developed shop drawing program of
its own, proposing technical solutions to progress counseling
and construction management with optimized system that is
customized to each customer.
ExceRebar: This is DaehanSteel’s shop
Shop Drawing Program
drawing program. This program is
operated by object creation method
with the availability of AutoCAD.
DHNest: This is an automated
ExceRebar
ExceConn
processing arrangement program to
automatically calculate the optimal
cutting order of reinforcing bar (length
indefinite) for minimizing the loss of
scrap.
ExceConn: This program is to aggregate
the quantity shown in the drawings by
ExceRebar for integral management of
order request and delivered material
DHNest
DHSBarList
quantity.
DHSBarList: This program, using
AutoCAD, automatically recognizes
letters and graphic forms on the
drawings, converts data into the
nominated formats, stores information
in Excel files and prints the data.
14
Your Steel Advisor.
OPTIMIZE
FrameWorks Solutions
Processing Steps
1
2
3
4
5
Shop Drawing
MES Program
Cutting
Banding
Packing
6
Loading
and Storing
7
Delivery
DaehanSteel controls the overall courses of construction such as
customer’s ordering of building materials, manufacturing steel products,
processing products, and delivery through distribution service.
We also forecast customer’s situations and provide technical solutions.
DaehanSteel
Processed Rebar
Bar in Coil
Steel processing of processed rebar
DaehanSteel has introduced bar in
through factory automation system,
coil of new concept with various
ensures uniformed shape and
advantages based on longtime
shortening of construction period.
researches and work experience.
Coupler
Continuous Reinforcing Bar Method
DaehanSteel has contributed
Having developed spiral-shaped
to reducing waste of rebar by
stirrup using bar in coil and hoop,
introducing coupler as an alternative
DaehanSteel saved rebar quantity
method of connecting rebar.
by average five to six percent
and attained the improvement
of installation method for actual
working hours. Research is now
being undertaken in cooperation with
FrameWorks
domestic construction companies
joint transverse reinforcement is
for applying to civil structures. In
used instead of open type joint
continuous reinforcing bar method,
transverse reinforcement with
constant closed type spiral patterned
conventional standard hook.
15
Solution Brand FrameWorks
MANAGE
FrameWorks Solutions
Shop-in-Shop
Shop-in-Shop is a specially formed
organization to reinforce partnership
with PC (Precast concrete)
construction firms by offering
customized service. Shop-in-Shop
can be dispatched to each PC plant to
come up with material management
plan considering profits and other
Left. MRS Slab / Right. Beam
circumstances plant by plant.
Steel Manager Group
organization, SMG(Steel Manager
Group) consists of experts with years
of experience at construction firms.
SMG is dispatched to the customer’s
sites in order to check the flow of
materials, reviews real time material
inventory for greater customer’s
convenience and efficiency.
16
Left. Lotte Engineering & Construction Song, Ha-sang, Team leader
Right. DaehanSteel SMG S Kim, Sang-jung, Manager
DaehanSteel’s uniquely formed
Publishing
DaehanSteel Co., Ltd
Design
www.daandcompany.com
Illustration
Byungmin Park
Photograph
Sunghoon Park
Print
YoungJin Print
HQ & Sinpyeong Plant
69 Hasinbeonyeong-ro,
Saha-gu, Busan, Korea
T +82-51-220-3300
F +82-51-220-3398
Noksan Plant
333 Noksan Saneop Book-ro,
Gangseo-gu, Busan, Korea
T +82-51-330-9200
F +82-51-330-9299
Pyeongtaek Plant
268-39 Pyeongtaek Hang-ro,
Gyeonggi-do, Korea
T +82-31-650-0000
F +82-31-650-0099
Seoul Office
HSBC B/D 15F, 37 Chilpae-ro,
Jung-gu, Seoul, Korea
T +82-2-2040-9774
F +82-2-2051-3185
Jeju Office
501, Smart B/D,
213-3 Cheomdan-ro,
Jeju-si, Jeju-do, Korea
www.idaehan.com
Poseung-up, Pyeongtaek-si,