Product Guide.
Transcription
Product Guide.
Your Steel Advisor. Product Guide. Your Steel Advisor. Contents 02 Company Profile 03 History 04 Business Network 06 Products 08 Steel Making Process 10 Rolling Process 12 Certificates 14 Solution Brand FrameWorks DaehanSteel FrameWorks Company Profile Company Name DaehanSteel Co., Ltd. Total Date of Incorporation June 10, 1954 Assets Date Listed on Stock Market October, 31, 2005 CEO Oh, Chi-hoon Main Business Steel materials production and sales, Sales export and import, cutting reinforcing bars and processing Address of HQ 69, Hasinbeonyeong-ro, Saha-gu, Busan, Korea Operating Tel +82-51-220-3300 Income Affiliated Company DH NETWORKS CO., LTD STAZ SINGAPORE PTE. LTD Shareholders’ STAZ USA, INC Equity (Million won) CENTUM SCIENCE PARK CO., LTD the worsened business management 3 1, 03 04 1, through remarkable growth in spite of 2 billion won worth of market sales Performance 90 DaehanSteel Co., Ltd. has made one Management 9 Business 79 643(as of Mar. 2014) 74 7 Number of Employees 5 STAZ VIETNAM CO., LTD due to worldwide financial crisis and difficulties in the construction industry. Based on our business Sales(Billion won) motto on the creation of differentiated values for customer’s satisfaction, we have been endeavoring to produce second-to-none products and renowned services. 2 ‘09 ‘10 ‘11 ‘12 ‘13 History Your Steel Advisor. Beginning Period 1954 ~ 1979 1954. 06 Establishment of Daehan Trading Company Full-fledging Period 2000 ~ present 2001. 04 (Founder: Oh, Woo-yeong) 1964. 05 Completion of Dongnae Plant in Busan 1969. 01 Completion of Steel Ingot Plant with annual Completion of Noksan Rolling Mill (Annual production capacity of 400,000 tons steel bar for reinforced concrete) 2003. 03 Streamlining of rolling production & extension in production capacity of 30,000 tons Sinpyong Plant 1970. 02 Starting production of reinforcing bar (Annual production capacity of 600,000 tons of steel 1973. 05 Installation of Electric Furnace for steel ingot with 1975. 04 bar for reinforced concrete) annual production capacity of 40,000 tons 2005. 10 Going public by listing at the Korean Stock Exchange Inauguration of CEO, Oh, Wan-soo. 2006. 04 Completion of Noksan Rebar Processing Plant (Expansion of annual production capacity of 60,000 tons for rebar processing) 2006. 05 Being awarded Grand Prize in Steel Part for ISSMA (International Standard System Management Association) 2007. 12 Dongnae Plant, 1960’s Completion of Noksan Steel Plant (Annual production capacity of 800,000 tons for billet) DaehanSteel 2008. 04 Declaration of Ethical Management Developing Period 1980 ~ 1999 2008. 04 Establishment of Daehan Networks Co., Ltd. as a Completion of Sinpyeong Steel Plant 2008. 07 general logics company and consulting subsidiary. 1980. 01 (Installation of electrical furnace with annual production capacity 120, 000 tons & continuous two-shift system 2009. 09 casting facilities) 1989. 12 Change of working conditions into four-group Being awarded certification for achieving target of non-industrial accident from the Korea Completion of Sinpyeong Rebar Rolling Mill (Capable of producing 250,000 tons Occupational Safety and Health Agency. 2009. 12 Being awarded Presidential Prize for coexistence of rebar annually) cooperation between management and labor 1990. 04 Changing the name into DaehanSteel Co., Ltd. Being awarded ‘100 million-dollar export trophy’ 1995. 04 Installation of electrical furnace with annual production capacity of 400,000 tons on the 46th Trade Day 2010. 05 Continuous casting facility 4 strands 1999. 07 Inauguration of CEO, Oh, Hyung-khun Launching of STAZ Solution. Completion of Pyeongtaek Processing Plant 2010. 11 Being awarded citation from the Ministry of Knowledge and Economics on 47th Trade Day 2011. 06 Completion of Pyeongtaek Rolling Mill 2012. 12 Establishment of Singapore Corporation (STAZ SINGAPORE PTE. LTD) 2013. 01 Completion of Sinpyeong Plant, 1980 Unwrapping bar in coil, 2014 Establishment of USA Corporation (STAZ USA, INC) 2013. 02 Establishment of Vietnam Corporation (STAZ VIETNAM CO., LTD) FrameWorks 2014. 01 Inauguration of CEO, Oh, Chi-hoon 3 Business Network Domestic Networks HQ. Sinpyeong Plant Noksan Plant Pyeongtaek Plant Production(billet, deformed bar), Production(billet, deformed bar), Production(bar in coil), SMG business management control & sales purchase, quality control Address: 69 Hasinbeonyeong-ro, Address: 333 Noksan Saneop Book-ro, Address: 268-39 Pyeongtaek Hang-ro, Saha-gu, Busan, Korea Gangseo-gu, Busan, Korea Poseung-up, Pyeongtaek-si, Gyeonggi-do, Tel: +82-51-220-3300 Tel: +82-51-330-9200 Korea Fax: +82-51-220-3398 Fax: +82-51-330-9298~9 Tel: +82-31-650-0000 Size of business workplace: Size of business workplace: Fax: +82-31-650-0099 Around 66,000m Around 68,500m2 Size of business workplace: Annual production capacity: Annual production capacity: Around 49,600m2 Steel making production of 600,000 tons & Steel making production of 800,000 tons & Annual production capacity: rolling mill production of 600,000 tons rolling mill production of 500,000 tons Rolling mill production of 450,000 tons Main products: Main products: Main products: Bar in coil Billet & steel bar for reinforced concrete Billet, steel bar for reinforced concrete 2 Seoul Office Trading, sales Address: HSBC B/D 15F, Chilpae-ro 37, Jung-gu, Seoul, Korea Tel: ++82-2-2040-9774 Fax: +82-2-2051-3185 SEOUL OFFICE PYEONGTAEK PLANT Jeju Office Sales, shop drawing Address: 501, Smart B/D, 213-3 Cheomdan-ro, Jeju-si, Jeju-do, Korea Affiliated Company HQ. SINPYEONG PLANT NOKSAN PLANT DH Networks Co., Ltd Processing of rebar, total distribution Tel: +82-51-442-1108 Centum Science Parks Co., Ltd Real estate business, consulting JEJU OFFICE Tel: +82-51-747-5701 30 partners for Processing Plant 4 Your Steel Advisor. Global Networks STAZ SINGAPORE STAZ VIETNAM STAZ USA Distribution and processing of rebar, Distribution and processing of rebar, Purchasing of scrap, trading sales of bar in coil shop drawing Address: 2 Tuas Loop, Singapore 637341 Address: 1Bis. Nguyen Van Thu, phuong Address: 1800 E, Lambert Road Suite 215, Tel: +65-6558-7063 / Fax: +65-6558-7045 Da Kao. Quan 1, TPHCM, Vietnam Brea, CA 92821, USA Tel: +84-8-3910-7711, +84-8-3910-7733 Tel: +1-714-990-4000, +1-714-990-4002 Fax: +84-8-3910-7744 Fax: +1-714-990-4003 DaehanSteel RUSSIA CHINA TURKEY IRAN SAUDI ARABIA BANGLADESH C INDIA PUERTO RICO TAIWAN STAZ VIETNAM BURMA THAILAND PHILIPPINES STAZ SINGAPORE CAMEROON STAZ USA DaehanSteel JAPAN MEXICO DOMINICAN REPUBLIC NICARAGUA PANAMA COSTA RICA MALAYSIA INDONESIA AUSTRALIA FrameWorks Exporting in 23 countries 5 Products DaehanSteel Co., Ltd. has been producing semi-processed billet, deformed bar-which has better adhesion to concrete bar in coil-which is capable of continuous rebar processing and processed rebar which is effective for shortening the construction period. Bar in Coil One bundle of bar in coil is about 2,200 meters. (equivalent to 275 rebar pieces of 13mm D, 8 meter length) Improved production facilities which reduced material replacement time and ability of continuous processing of rebar has increased its productivity and decreased loss. Certificates: KS D 3504, MS146, AS/NZS 4671 Reinforcing Bar Reinforcing bar is commonly used construction material needed for building concrete structures. Concrete is strong at compressive force but weak at tension. In order to cover up the weakness, reinforcing bar is placed into the concrete to boost compressive force and tension. Square Billet Deformed Bar Processed Rebar Square Billet is a semi-processed Reinforcing bar is classified as either DaehanSteel, as a consulting product in preliminary state ready deformed steel bar or round steel bar advisor of steel production, has for making steel product. It can be according to its appearance. DaehanSteel been processing rebar with the transformed into various products has been making deformed bars which automated cutting-edge production after processing stage. DaehanSteel is an excellent building material because facilities, delivering various shapes has been producing reinforcing bar it has greater cohesion to concrete than of the product to construction through rolling mill procedure. round steel. sites in meeting the customer’s Shape: 130 X 6 ~ 12M, 150 X 6 ~ 12M Defined Size: D10 ~ D38 uniform shape and reduction of Certificates: KS D 3504, MS1494 Certificates: KS D 3504, JIS G 3112 construction period. needs. Processed rebar ensures 6 Processed Rebars Your Steel Advisor. Chair Bar Cap Ties Hoop U-Bar Stirrup DaehanSteel Anchor Bar FrameWorks 7 Steel Making Process Steel making process is a process of making semiprocessed billet. During the process, steel scrap is melted, impurities are removed, chemical components are adjusted and then product is manufactured with uniformed shape. DaehanSteel is producing 1,400,000 tons of billets annually. 1 Insertion of Scrap EScrap is commonly called as ‘scrap metal’. Scrap is precious resource in steel making, consisting of more than 70 percent of production cost. DaehanSteel pays attention to stable supply and treatment of scrap. We also take strict tests and inspections on scrap from its delivery to insertion, to ensure excellent quality. 3 Ladle Furnace Ladle furnace raises the temperature of ingot steel transported from electric arc furnace and adjusts the five major chemical components to 2 suit the regulations. They are Electric Arc Furnace Processing carbon(C), manganese (Mn), Electric arc furnace is utilized for silicon(Si), phosphorus(P) and melting scrap into metallic liquid, sulfur(S). These properties of ingot which is also called dissolution steel are crucial for determining the Continuous Casting process. Electric arc furnace which quality of the product. DaehanSteel Continuous casting is a process in uses electricity to heat scrap is conducts stringent tests to remain the which refined ingot steel is made into classified as AC or DC type chemical components inside ingot billet. Ingot steel in the liquid state depending on the applied current steel in optimal state, keeping the until the refinery processing gets to system. With AC type electric arc constant temperature of 1550~1600°c, take shape of solid. The semi-pro- furnace, ingot steel is made through which ensures the stability in the next cessed billet turns into a multiple inserting scrap, melting scrap, and process of continuous casting along kinds of products through various getting rid of impurities. with improved productivity. processing. 8 4 2 Your Steel Advisor. 1 3 4 DaehanSteel FrameWorks 9 1 2 3a 3 4 3b 10 Rolling Process Your Steel Advisor. Rolling processing is a process in which the billet previously produced is reheated, processed and then made into the product of the size and shapes according to customer’s requirement. DaehanSteel is currently producing 1,550,000 tons of steel products annually. (Deformed bar 1,100,000 tons, bar in coil 450, 000 tons) 3b Cut & Sort The products coming from cooling bed are cut into lengths as required by customer and get through thorough tests and selections. 2 Rolling Mill 3 DaehanSteel Rolling mill makes the shape of Wrapping(V.C.C) reinforcing bar from the billet Wrapping is the work of winding extracted from reheating furnace rolled steel products into coil. by passing through some 22 stands DaehanSteel especially takes the (rolls) divided as rough mill, medium aligned wrapping system which mill and finishing mill. The billet of 6 leads ribs and joints to the same meter is transformed and produced direction. It sure is free from twisting up to maximum 1.4 kilometers or tangling during wrapping and (thickness 10mm). unwrapping. 1 Reheating Furnace Reheating furnace reheats room-temperature billet (20~30°c) up to about 1050~1150°c. Through this process, 3a 4 the billet gets soft to be ready for Cooling Bed Check & Band adjusting its length and thickness by Cooling bed provides cooling the The final products are packed by customer’s requirements. products that have passed through automated machine. This packaged DaehanSteel is establishing hot rolling mills. The products are cooled product is delivered to customers charge line facilities for production from every direction and carried to with a tag containing the product cost reduction. the cutter by walking beam system. information. FrameWorks Frameworks 11 Certificates KS Certificate Standard KS D 3504 Title Steel bars for concrete reinforcement Certificate No. Grade and Type Location Certification Date 1279 SD300, SD400, SD500 SD600, SD400W, SD500W Sinpyeong 1979.03 01-2239 SD300, SD400, SD500 SD600, SD400W, SD500W Noksan 2001.09 11-0542 SD300, SD400, SD500 SD600, SD400W, SD500W Pyeongtaek 2011.09 ISO Certificate Title Standard Certificate No. Certification Date Quality Management System KS Q ISO 9001:2009 / ISO 9001:2008 QMS-0526 2000.04 Environmental Management System KS I ISO 14001:2009 / ISO 14001:2004 EMS-0652 2008.11 Global Certificate Title Standard JIS JIS G 3112 Certificate No. Product Location Certification Date KSKR07001 Deformed Bar Sinpyeong, Noksan 2007.04 KSKR11032 Deformed Bar Pyeongtaek 2012.01 MS MS146 PC000238 Bar in Coil Pyeongtaek 2012.06 MS MS1494 PC000931 Square Billet Noksan 2013.12 AS/NZS AS/NZS 4671 121101 Bar in Coil Pyeongtaek 2012.11 Rebar Identification(Rolling Mark) K DH 16 K DH 16 K DH 16 K DH 16 SD 300 SD 400 SD 500 SD 600 K: Korean l DH: DaehanSteel l 16(mm) 12 Your Steel Advisor. DaehanSteel FrameWorks KS D 3504(Sinpyeong) KS D 3504(Noksan) KS Q ISO 9001 KS I ISO 14001 JIS G 3112(Sinpyeong, Noksan) JIS G 3112(Pyeongtaek) MS 1494 AS/NZS 4671 KS D 3504(Pyeongtaek) MS 146 13 Solution Brand FrameWorks Your Steel Advisor. FORECAST FrameWorks is the DaehanSteel’s solution brand which forecasts · analyses customer’s situations, offers optimized construction material supply plans, provides · manages stable resources throughout the construction completion date. FrameWorks Solutions Shop Drawing The Technical Center whose members are from leading construction firms has developed shop drawing program of its own, proposing technical solutions to progress counseling and construction management with optimized system that is customized to each customer. ExceRebar: This is DaehanSteel’s shop Shop Drawing Program drawing program. This program is operated by object creation method with the availability of AutoCAD. DHNest: This is an automated ExceRebar ExceConn processing arrangement program to automatically calculate the optimal cutting order of reinforcing bar (length indefinite) for minimizing the loss of scrap. ExceConn: This program is to aggregate the quantity shown in the drawings by ExceRebar for integral management of order request and delivered material DHNest DHSBarList quantity. DHSBarList: This program, using AutoCAD, automatically recognizes letters and graphic forms on the drawings, converts data into the nominated formats, stores information in Excel files and prints the data. 14 Your Steel Advisor. OPTIMIZE FrameWorks Solutions Processing Steps 1 2 3 4 5 Shop Drawing MES Program Cutting Banding Packing 6 Loading and Storing 7 Delivery DaehanSteel controls the overall courses of construction such as customer’s ordering of building materials, manufacturing steel products, processing products, and delivery through distribution service. We also forecast customer’s situations and provide technical solutions. DaehanSteel Processed Rebar Bar in Coil Steel processing of processed rebar DaehanSteel has introduced bar in through factory automation system, coil of new concept with various ensures uniformed shape and advantages based on longtime shortening of construction period. researches and work experience. Coupler Continuous Reinforcing Bar Method DaehanSteel has contributed Having developed spiral-shaped to reducing waste of rebar by stirrup using bar in coil and hoop, introducing coupler as an alternative DaehanSteel saved rebar quantity method of connecting rebar. by average five to six percent and attained the improvement of installation method for actual working hours. Research is now being undertaken in cooperation with FrameWorks domestic construction companies joint transverse reinforcement is for applying to civil structures. In used instead of open type joint continuous reinforcing bar method, transverse reinforcement with constant closed type spiral patterned conventional standard hook. 15 Solution Brand FrameWorks MANAGE FrameWorks Solutions Shop-in-Shop Shop-in-Shop is a specially formed organization to reinforce partnership with PC (Precast concrete) construction firms by offering customized service. Shop-in-Shop can be dispatched to each PC plant to come up with material management plan considering profits and other Left. MRS Slab / Right. Beam circumstances plant by plant. Steel Manager Group organization, SMG(Steel Manager Group) consists of experts with years of experience at construction firms. SMG is dispatched to the customer’s sites in order to check the flow of materials, reviews real time material inventory for greater customer’s convenience and efficiency. 16 Left. Lotte Engineering & Construction Song, Ha-sang, Team leader Right. DaehanSteel SMG S Kim, Sang-jung, Manager DaehanSteel’s uniquely formed Publishing DaehanSteel Co., Ltd Design www.daandcompany.com Illustration Byungmin Park Photograph Sunghoon Park Print YoungJin Print HQ & Sinpyeong Plant 69 Hasinbeonyeong-ro, Saha-gu, Busan, Korea T +82-51-220-3300 F +82-51-220-3398 Noksan Plant 333 Noksan Saneop Book-ro, Gangseo-gu, Busan, Korea T +82-51-330-9200 F +82-51-330-9299 Pyeongtaek Plant 268-39 Pyeongtaek Hang-ro, Gyeonggi-do, Korea T +82-31-650-0000 F +82-31-650-0099 Seoul Office HSBC B/D 15F, 37 Chilpae-ro, Jung-gu, Seoul, Korea T +82-2-2040-9774 F +82-2-2051-3185 Jeju Office 501, Smart B/D, 213-3 Cheomdan-ro, Jeju-si, Jeju-do, Korea www.idaehan.com Poseung-up, Pyeongtaek-si,