English instructions
Transcription
English instructions
Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering Directions for use SOLOFLEX Stand lamp – one-handed height adjustment ______ Order No. 1281 3011 00 Stand lamp - swivel arm _______________________ Order No. 1281 3012 00 Wall lamp ___________________________________ Order No. 1281 3021 00 Ceiling lamp for room heights up to 2,50m ________ Order No. 1281 3031 24 Ceiling lamp for room heights between 2,51m and 3,0m ______________________________ Order No. 1281 3031 30 Ceiling lamp - combinations Dr. Mach GmbH u. Co., Flossmannstrasse 28, D-85560 Ebersberg Tel.: +49 (0)8092 2093 0, Fax +49 (0)8092 2093 50 Internet: www.dr-mach.com, E-mail: info@dr-mach.de 59070001 Edition 06 04.03.2005 / Bak Page 1/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering List of contents 1. Safety instructions ............................................................................................ Page 3 2. Operating the lamp Soloflex ............................................................................. Page 4 2.1 ON/OFF switch, light intensity control ........................................................ Page 4 2.2 Positioning.................................................................................................. Page 4 2.3 Light field adjustment (focusing)................................................................. Page 5 3. Cleaning ........................................................................................................... Page 6 3.1 Sterilizable handle ...................................................................................... Page 6 3.2 Lamp head, splinter protection disk............................................................ Page 8 4. Maintenance..................................................................................................... Page 9 4.1 Adjustments at the ceiling / wall attachment .............................................. Page 9 4.2 Adjustments at the stand............................................................................ Page 9 4.3 Adjustments at the lamp head.................................................................... Page 10 4.4 Changing of spare parts ............................................................................. Page 11 4.4.1 Changing the halogen bulbs ................................................................. Page 11 4.4.2 Changing the fuses (230V; 120V) ......................................................... Page 12 4.4.3 Changing the filter disk ......................................................................... Page 13 4.4.5 Changing the splinter protection disk .................................................... Page 13 4.4.6 Conversion to sterilizable handle .......................................................... Page 14 5. Data.................................................................................................................. Page 15 5.1 Technical data ............................................................................................ Page 15 5.2 Environmental conditions ........................................................................... Page 16 6. Characteristics.................................................................................................. Page 16 6.1 Specification of bulb ................................................................................... Page 16 6.2 Specification of fuse ................................................................................... Page 16 6.3 CE-mark ..................................................................................................... Page 17 7. Disposal............................................................................................................ Page 17 8. Spare parts....................................................................................................... Page 18 8.1 Soloflex 230V/120V built in toroid transformer ........................................... Page 18 8.2 Soloflex 22,8V external transformer ........................................................... Page 19 8.3 Short arm (stand model)............................................................................. Page 19 8.4 Swivel arm (stand model)........................................................................... Page 19 9. Spare part list .................................................................................................. Page 20 59070001 Edition 06 04.03.2005 / Bak Page 2/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering Dear customer! Please read the safety instructions and the directions for use carefully before handling the lamp. Pay attention to the special mounting instructions for ceiling and wall lights. 1. Safety instructions Please pay attention to the directions for use when handling the lamp. Attention: This device is not suitable for use in hazardous locations. According to the Medical Device Regulation the lamp is classified under class I. Repairs to the lamp and special installation work on the reflector or plug-in socket should only be carried out by ourselves or a company expressly authorised by ourselves. The manufacturer is only responsible for the safety of the lamp if repairs and alterations have been carried out by themselves or a company who can guarantee that the safety regulations have been observed. The manufacturer is not liable for personal or material damages if the lamp is misappropriately or incorrectly operated or misused. The lamp body may only be dismantled from the swivel arm (in reverse order to its assembly) after the assembly locking device has been inserted and tightened since the arm is under spring tension. Make sure that the lamp is in perfect working order before every use. The lamps Soloflex may not be used without the dielectric filter disk. The dielectric filter disk (blue) between reflector and splinter protection disk prevents a damaging heating of the illuminated area. 59070001 Edition 06 04.03.2005 / Bak Page 3/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 2. Operating the lamp Soloflex All Dr. Mach Soloflex lamps are supplied with focusable light filed size and integrated dielectric filter disk. The reflector is adapted to the dielectric filter disk. The lamps are available as: • Soloflex 22,8V / external transformer • Soloflex 120V / integrated toroid transformer • Soloflex 230V / integrated toroid transformer 2.1 ON/OFF switch, light intensity control The rocker switch 1 switches the lamp on and off. 1 2 The lamps with integrated toroid transformer are supplied with an additional rocker switch 2. The switch 2 adjusts the light intensity from bright to dark. At lamps with external transformer, in addition to the rocker switch 1, a two-pole switch ON/OFF must be provided by the customer. After finishing the work, and especially in the evening, both ON/OFF switches must be OFF. 1 2.2 Positioning Use the handle 3 to position the lamp. 6 5 3 59070001 There are two handle types available: • Standard handle 3 The standard handle can be removed. • Sterilizable handle 4 The sterilizable handle can be removed for sterilisation. It is fixed to the handle bar 6 by the coupling 5. 4 Edition 06 04.03.2005 / Bak Page 4/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model 7 Lamps and Engineering 2.3 Light field adjustment (focusing) All Soloflex-lamps have a focusing function. That means, you can either enlarge the diameter of the light field or bundle the light to a smaller area, depending on the circumstances. To activate the function of focusing, turn the control knob 7 on the upper part of the lamp housing. 59070001 Edition 06 04.03.2005 / Bak Page 5/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 3. Cleaning 3.1 Sterilisable handle V The removable handles for Soloflex lamps are steam-sterilisable and must be cleaned, disinfected and sterilised before first and subsequent use. The handle must be removed for sterilisation: • to remove, press latch 1 and pull down the sterilisable handle 4 while the latch is pressed; • to attach, push on and slightly twist the handle until the latch 1 engages securely. 4 Handles often become unsterile during an OP; therefore always keep additional handles available for exchange. Cleaning / disinfection and sterilisation 4 59070001 Basics Efficient cleaning/disinfection is an essential requirement for effective sterilisation of the handle. Within the scope of responsibility for the sterility of the products it should be noted that only sufficiently validated equipment and product specific processes are used for cleaning/disinfection and that the validated parameters are complied with in every cycle. In addition, the hospital/clinic hygiene regulations must be observed. Edition 06 04.03.2005 / Bak Page 6/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering Cleaning/disinfection Cleaning and disinfection must be carried out immediately after use. A mechanised process (disinfector) should be used for cleaning/disinfection. The efficiency of the process used must be recognised and validated in principle (e.g. listed under disinfectants and disinfection procedures tested and recognised by Robert Koch-Institut/DGHM). When using other procedures (e.g. a manual procedure), proof of process efficiency in principle must be provided within the scope of validation. Proof in principle of the suitability of the handles for efficient cleaning/disinfection was provided using a cyclic cleaning system (Netsch-Bellmed T-600-IUDT/AN, Programme 2 for Small Parts; Code B). No cleaning agents/disinfectants must be used, which contain the following substances, as these may cause changes in the material: • high-concentration organic and inorganic acids • chlorinated hydrocarbons • 2-ethoxyethanol When cleaning/disinfecting, the following procedures must be followed: Process Time (sec.) Zone 1 Pre-rinse, external, cold, 10 – 15°C Washing, acidic, external, 35°C Draining time Re-rinse, external, ca. 80°C Draining time Re-rinse, external, ca. 80°C Draining time 45 120 10 *10 *15 *15 15 Zone 2 Washing, alkaline, external, 93°C Draining time Re-rinse, external, acidic, 90°C Draining time Re-rinse, external, 90°C Draining time 135 10 10 15 15 15 Zone 3 Drying, external, 100 – 120°C 200 Zone 4 Drying, external, 100 – 120°C 200 Door open/close & transport (sluice discharge) 60 Cycle time overall ca. 290 ≈ 5 minutes * When occupying the disinfection zone (Washing Zone 2), the re-rinse and draining times will depend on the respective objects being washed therein! Sterilisation Only previously cleaned and disinfected handles may be sterilised. The handles are placed in a suitable sterilisation pack (one-way sterilisation pack, e.g. foil/paper sterilisation bags, single or double pack) in accordance with DIN EN 868/ISO 11607 for steam sterilisation and are ten sterilised. Use only the sterilisation procedure listed below for sterilisation. Other sterilisation procedures (e.g. ethylene oxide, formaldehyde and low-temperature plasma sterilisation) are not permissible. 59070001 Edition 06 04.03.2005 / Bak Page 7/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model • Lamps and Engineering Steam sterilisation procedure Validated in accordance with DIN EN 554/ISO 11134 Maximum sterilisation temperature 134°C Proof in principle of the handles’ suitability for effective sterilisation was provided using a fractional vacuum process (Euroselectomat 666 by MMM Münchner Medizin Mechanik GmbH, sterilising temperature 134°C, holding time 7 min). When using other sterilisation procedures, proof of suitability and effectiveness in principle of the process must be provided within the scope of validation. Inspection/durability The handles should be inspected for damage and changed before re-use, if required. The handles may be cleaned/disinfected, sterilised and re-used for a maximum of 1000 times. If respiration hoses are re-used more than 1000 times, then this will be the responsibility of the hospital/clinic. 3.2 Lamp head, splinter protection disk The lamp has a high quality surface, which can be cleaned with conventional cleaning agents. The splinter protection disk 8 is made of a highquality plastic. Pay attention to the following during cleaning: Wipe over the splinter protection disk 8 with a wet cloth (never use a dry cloth!). Only use disinfectant with less than 20% alcohol. 8 Wipe the splinter protection disk 8 after cleaning with an antistatic, non-fluffy cloth. Alc. ≤ 20 % 59070001 Edition 06 04.03.2005 / Bak Page 8/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 4. Maintenance The lamp has been designed and built so that regular maintenance intervals are not necessary. In order to keep the system easy running throughout its life span we recommend that the hinges be greased once a year with an acid-free grease. 4.1 Adjustments at the ceiling / wall attachment Hole 1 ♦ Adjusting the spring arm Note: Maximum additional load at spring arms: Spring arms are equipped with different springs to compensate the lamp / device weight. To adjust the spring force make sure that the spring arm with the lamp / device can come to rest in any desired position. • • • 2 A hole 1 is located at the position marked by detail X. Position the spring arm 2 with the lamp / device approximately 10° above horizontal. Insert Allan key (width 5, included in the scope of supply) into the hole 1. If the spring arm drops, the spring force is too low: Rotate the adjustment screw to the left (counter clockwise) in the + direction. - 10° X If the spring arm rises, the spring force is too high: Rotate the adjustment screw to the right (clockwise) in the - direction. - 1 - + If the spring arm with the lamp / device cannot come to rest in any desired position after the spring force has been adjusted, the springs must be replaced by a service technician. Width 5 10 4.2 Adjustments at the stand ♦ Swivel arm 11 59070001 You can fasten the move of the swivel arm 10 by adjusting lever 11. Edition 06 04.03.2005 / Bak Page 9/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering ♦ Adjusting the brake pins G 13 Push the sliding sleeve 12 backwards as shown in the figure, by pressing the element G upwards with a screwdriver. Tighten the brake pins 13 M4 using a screwdriver (turn clockwise). 12 ♦ One-handed height adjustment It is usually not necessary to adjust the spring force at stands with one-handed height adjustment. Stand for Mach 120 / 120F, Mach 115 and Makrolux (∅ 13,8mm) An adjustment of the spring force is not possible. II Stand for Mach 130 / 130F and Soloflex – design with short arm (∅ 22,8mm) AR • Push the extension tube AR into the stand tube SR to the stop (I). • Insert a screwdriver into the extension tube AR (II). • Turn the screw inside the extension tube AR very carefully. A slight turn of the screw may change the height adjustment. I SR 4.3 Adjustments at the lamp head 14 ♦ Manipulating the lamp The lamp bow 14 enables a perfect movability and positioning of the Soloflex lamps. The brake force in the axis 15 is set. It is usually not necessary to adjust it. 15 59070001 Edition 06 04.03.2005 / Bak Page 10/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 4.4. Changing of spare parts 4.4.1 Changing the halogen bulb Dr. Mach uses special halogen bulbs as illuminants. Only original Dr. Mach replacement bulbs should be used. The use of other bulbs can lead to a considerable reduction of the light power and increase in the thermal load. 17 19 X 16 To change the halogen bulb proceed as follows: • Loosen the knurled screw 16 on the side of the upper part of the lamp housing 17. • Remove the lower part of the lamp housing 18. • Draw halogen bulb 19 (22,8-24V/ 40W) carefully off its socket. • Put in the new halogen bulb. • Fix the lower part of the lamp housing 18 to the upper part of the lamp housing 17 using knurled screw 16. Do not touch the halogen bulb with naked hands. Remove stains with a clean cloth and alcohol since otherwise these can burn into the glass and lead to early failures. Remark: 18 The halogen bulbs have a service life of approx. 1200 hours without any deterioration in their luminosity. Einzelheit X 16 59070001 Edition 06 04.03.2005 / Bak Page 11/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 4.4.2 Changing the fuses The fuses in the lamp housing (models with built in transformer only) prevent the transformer burning through in the event of a short circuit. Vsible type 5x20/0,63A/250V/t for 230V Visible type 5x20/1,25A/250V/t for 120V If the bulb is no longer on, check the bulb first, then the fuses. 31 To change the fuses proceed as follows: • Turn the black fuse holder 31 ¼ of a rotation anticlockwise with a screwdriver and remove. • Change the fuses. • Insert the fuse holder 31 under light pressure and rotate in a clockwise direction (bayonet catch). In case of designs with external transformer or the lamp is connected to the 24V network, the fuses are provided by the customer. Pay attention to the instructions from the local installer. 59070001 Edition 06 04.03.2005 / Bak Page 12/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 4.4.3 Changing the filter disk The dielectric filter disk (blue) between reflector and splinter protection disk prevents a damaging heating of the illuminated area. The lamp may not be used without this filter. 17 20 21 22a Y 23 22b Only use filter disks that have been cleaned properly. 24 4.4.4 Changing the splinter protection disk 16 In case you notice a reduced light quality because of a dull splinter protection disk, it may be necessary to change the disk. X 18 Detail X 16 Detail Y To change the filter disk proceed as follows: • Loosen the knurled screw 16 on the side of the upper part of the lamp housing 17. • Remove the lower part of the lamp housing 18. • Loosen the three plastic nuts 20 on the lower part of the lamp housing 18. You can remove the filter disk 21 now. • Change the filter disk 21. • Replace nuts 20 according to the figure and tighten carefully by hand, so the filter disk 21 is not completely fixed. • Fix the lower part of the lamp housing to the upper part of the lamp housing using knurled screw 16. 20 21 22a To change the splinter protection disk proceed as follows: • Remove the lower part of the lamp housing 18 as described at chapter 4.4.3. • Remove filter disk 21 as described at chapter 4.4.3. • Lift the first spacer ring 22a and remove it. • Remove the three tubular rivets 23. • Lift the second spacer ring 22b and remove it. • Change splinter protection disk 24. • Replace tubular rivets 23 and spacer rings 22a and 22b in reverse order according to the figure. • Replace filter disk 21 as described at chapter 4.4.3. • Fix the lower part of the lamp housing 18 as described at chapter 4.4.3. Only use splinter protection disks that have been cleaned properly. 23 22b 24 59070001 Edition 06 04.03.2005 / Bak Page 13/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model 27 26 25 Kabel Lamps and Engineering 4.4.5 Conversion to sterilizable handle For mounting the sterilizable handle proceed as follows: • Turn off the lamp. • Remove the standard handle: Loosen stop screw 25 and remove. Loosen wing nut 26 M10 and remove. Remove lamp bow 27. Caution: The inside cable keeps the lamp bow connected to the lamp housing. Notice the winding direction of the cable. Loosen two screws 28 M3x12 and remove. You can remove the standard handle 29 now. • 28 27 Mount the handle bar and coupling for the sterilizable handle: Extent of supply: handle bar for sterilisable handle, completely pre-mounted two screws M3x12 - Put the handle bar 30 for sterilisable handle in the fixing boreholes on the lamp housing. Fix the handle bar with two screws 28 M3x12 (standard accessory). Replace the lamp bow 27. Caution: Insert the cable with the correct winding direction. 29 Tighten wing nut 26 M10. Replace stop screw 25 and tighten. 27 30 27 25 26 59070001 Edition 06 04.03.2005 / Bak Page 14/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 5. Data 5.1 Technical data Design with 230 Volt ~ Wechselstrom Pr Primärseitig Sek Sekundärseitig Hz Hertz-Frequenz Sicherung Schutzgrad alternating current primary side secondary side frequency Hertz fuse class of protection 230V / 0,21A 22,8V / 2,08A 50 / 60Hz Typ „B“ Design with 120 Volt ~ Wechselstrom Pr Primärseitig Sek Sekundärseitig Hz Hertz-Frequenz Sicherung Schutzgrad alternating current primary side secondary side frequency Hertz fuse class of protection 120V / 0,42A 22,8V / 2,08A 50 / 60Hz Typ „B“ Design with 22,8 Volt (external transformer) ~ Wechselstrom Nennspannung Nennstrom Hz Hertz-Frequenz Schutzgrad 59070001 alternating current rated voltage rated current frequency Hertz class of protection 22,8V 2,08A 50 / 60Hz Typ „B“ Edition 06 04.03.2005 / Bak Page 15/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 5.2 Environmental conditions Operation Temperature Relative atmospheric humidity Air pressure Min. Max. +10°C 30% 700 hPa +40°C 75% 1060 hPa Transport / Storage Temperature Relative atmospheric humidity Air pressure Min. Max. -10°C 20% 700 hPa +50°C 90% 1060 hPa 6. Characteristics Protective conductor „ON/OFF“ switch 6.1 Specification of bulb Voltage, power Socket Mode of operation 6.2 Specification of fuse Design with 230 Volt Visible fuse 5x20 Delay action 0,63A Design with 120 Volt Visible fuse 5x20 Delay action 1,25A 59070001 Edition 06 04.03.2005 / Bak Page 16/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering Design with 22,8 Volt The Soloflex lamps with external transformer do not have any fuses in the lamp housing. 6.3 CE-mark The products Soloflex comply with the standard 93/42/EEC for medical products of the European Community’s Council. 7. Disposal The lamp does not contain any danger goods. The components of the lamp should be properly disposed at the end of its shelf-life. Make sure, that the materials are carefully separated. For disposal proceed as follows: • The lamp housing should be submitted to thermal disposal. • The components should be disposed according to the contained materials. 59070001 Edition 06 04.03.2005 / Bak Page 17/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 8. Spare parts 8.1 Soloflex design with 230V;120V built in toroid transformer 4 16 1 5,6,7 10 3 9 38,39 25,26 12 13,14 35,36,37 30 20 27,28 2 31 45 48 47 49 47 32 50 46 44 59070001 Edition 06 04.03.2005 / Bak Page 18/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 8.2 Soloflex design with 22,8V external transformer Remark: For spare parts see lamp Soloflex design with 230V, except the toroid transformer, the fuses and the fuse holders. 8.3 Short arm (stand model) 52 51 53 8.4 Swivel arm (stand model) 54 55 56 61 57 58 59 62 66 60 64,65 63 67,68 69 59070001 Edition 06 04.03.2005 / Bak Page 19/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering 9. Spare part list Item Qty. Name EDVNO 1 1 1 1 1 1 1 Toggle joint complete Toggle joint complete Toggle joint complete Sliding contact (connector) Wing nut Washer Spring washer 07100001 07100003 07100002 07102001 07011004 07011204 65542002 1 1 Handle Handle bar with coupling 07013001 07013002 1 1 1 Handle sleeve, sterilisable Lamp housing with toroid transformer Lamp housing without toroid transformer 22150001 07011001 07011008 1 Control knob with cover 74502001 1 Reflector complete (metal sheet reflector) 07052001 1 1 1 1 Focusing with toroid transformer Focusing without toroid transformer Lamp holder Halogen bulb 22,8V/50W 07050001 07050002 67320001 67100201 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1 1 1 Two-pole switch, illuminated ON/OFF Change-over switch STRONG/WEAK Single-pole switch ON/OFF 67340002 67340001 67340004 2 2 2 1 67370001 67370003 67370004 07054001 39 1 Fuse holder Visible fuse 5x20/0,63A/250V/t Visible fuse 5x20/1,25A/250V/t Toroid transformer 60VA/prim. 220/240V AC/ sec. 22/24V AC Toroid transformer 60VA/prim. 110/127V AC/ sec. 22/24V AC 40 41 42 43 44 45 46 1 6 1 Lower part of lamp housing Nut Knurled screw ∅6 07012001 07012201 07000201 59070001 Edition 06 Remark alternate alternate (2350) only Pos. 2 220/240V AC 110/127V AC 67010104 04.03.2005 / Bak Page 20/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model Lamps and Engineering Spare part list - continuation Item Qty. 47 48 49 50 51 52 53 54 2 1 3 1 1 1 1 1 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 59070001 Name EDVNO Spacer ring Filter disk Tubular rivet Splinter protection disk Cover Housing Handle coupling Raised countersunk screw DIN 7985 HM4x10 –4,8Ni Lock washer A4,3 DIN 6797 –Zn Brake bushing Semi-circular spring Countersunk screw DIN 966 HM3x12 –4,8Zn Housing Block transformer 60VA Sliding bushing Sliding contact (pin) Sliding contact (plug) Washer A8,4 DIN 125 –Zn Adjusting lever Thread pin DIN 551 M4x14 14H Change-over switch ON/OFF switch (illuminated) Fuse holder Edition 06 Remark 07012202 07250201 65702003 07200201 07103001 07102005 10160203 65152010 65582004 07100202 74011001 65112009 53070202 67010201 53070208 67330001 67330002 65512008 74503002 65212002 67340001 67340002 67370001 04.03.2005 / Bak Page 21/22 Dr. Mach Soloflex Ceiling, Wall, Stand Model 59070001 Lamps and Engineering Edition 06 04.03.2005 / Bak Page 22/22