A Guide to enGineered PAvements And retAininG WAlls
Transcription
A Guide to enGineered PAvements And retAininG WAlls
A Guide to Engineered Pavements and Retaining Walls PERMEABLE PAVING Mary Bartelme Park Chicago, Illinois Design: Site Design Group Table of Contents 6 Performance and DeSign 8 HEavy-Duty PAvements 12 Permeable Pavements 26 LEED 30 Retaining Walls 3 LARGE SCALE RETAINING WALL University of Michigan, Helipad Ann Arbor, Michigan Design: Albert Kahn & Associates, Inc. HEAVY-DUTY PAVEMENT Permeable Paving & Retaining WAll Grand Travers Fire Station St Elmo Grand Travers, Michigan. Chautauqua, New York. Design: Gourdie-Fraser, Inc. Design: Dave Crandell Permeable Paving Mohawk College Hamilton, Ontario Design: IBI Group L.A. Performance and Design SUPERIOR CHOICE Surfaces must be engineered to withstand the test of time. Unilock pavers not only satisfy requirements for structural integrity, safety, cost, environmental impact, maintenance and field-proven performance, but they also provide superior skid resistance and weathering. Because of the unique combination of product strength, ease of maintenance, aesthetics and reusability, they have a better life-cycle cost than other products. Pavers are a flexible system, so their surface area can move slightly without jeopardizing the structural integrity. Concrete pavers require less maintenance than other products, and can withstand heavy loading. They can be manufactured in different shapes, colors and finishes without added customization expenses. And nothing beats concrete pavers in terms of strength and durability. STRENGTH AND DURABILITY All Unilock pavers are manufactured to meet the ASTM C936 standard without compromising the composite, like other pervious products. They are stronger than pour-in-place concrete and bituminous asphalt because of their higher compressive strength, which is achieved by a specialized manufacturing process. Product: Promenade™ Location: Project: Design: Cleveland, Ohio Uptown Alleyway Riverstone Company STANDARDs AND FEATURES ASTM Standard C936 8,000 psi avg - 55MPa 7,200 psi min unit - 50MPa 5% absorption avg (7% max) Height tolerance less than +/- 3.2 mm Dimensional accuracy +/- 1/16" - 1.6 mm > > Unilock® meets or exceeds all C936 paver manufacturing standards. Exclusive Unilock Added Features Ultima™ Concrete Technology (Average 12,000 psi [83MPa]) TitanTec™ Surface Technology EasyClean™ Technology ColorFusion™ Technology Non-Slip Surfaces Reala™ Surface Technology FINISHES All Unilock pavers can be manufactured with an EnduraColor™ surface. The top portion of each stone is engineered with concentrated color and special wear-resistant materials. This is permanently united with the stone’s base - a sturdier, coarser foundation designed for remarkable strength. EnduraColor™ benefits include: • Higher psi • Lower water absorption • Virtually no color loss • Cost-effective • Exceptional wear performance ARCHITECTURAL Finishes Additional surface finishes can be achieved with the EnduraColor™ Plus products. These products include a complex blend of granite and quartz, some of natures’s highest performing minerals, to create ultra-realistic surface textures and unique style options that are exceptionally durable. 6 Surface Finish Options Unilock’s research and investment in new paver technologies has resulted in exciting paver surface options and features, using state-of-the-art manufacturing processes that produce pavers with exceptional appearance and performance properties. Ensure your project stands the test of time with products that offer superior performance and a fade-resistant color. ARCHITECTURAL Finishes Belpasso® is revolutionizing commercial paving with the introduction of TitanTec™ Surface Technology that makes the surface virtually impenetrable to dirt, grease and oils. The ease of maintenance makes this product ideal for any public areas such as streetscapes, entertainment districts, commercial plazas and office buildings. Belpasso® (enamel finish) A unique color-dispersion technology, ColorFusion™, creates the stunning visual characteristic of natural granite. This, along with a zero-bevel edge, gives the look and feel of natural granite without the expense. Each stone is treated with exclusive EasyClean™ Technology, which resists the penetration of staining substances. Umbriano® (mottled finish) Series 3000’s specialized manufacturing process creates a striking, exposed aggregate surface by utilizing granite particles, resulting in an extremely durable paver. The aggregate particles are an integral part of the paver itself, providing longterm wear and structural performance. Series 3000® (exposed aggregate finish) Reala™ finish Reala™ finish products, such as Town Hall™, are cast from actual historic brick and stone cobbles. Town Hall utilizes a proprietary blend of nature's highest performing minerals to deliver an unparalleled colorfast and wear-proof finish in combination with Ultima™ Concrete Technology, making it up to four times stronger than pouredin-place concrete. Copthorne®, Courtstone® and Richcliff® also utilize the Reala™ Surface Technology. Il Campo’s unique brushed surface texture sets it apart from all other unit pavers. Its grainy surface adds a contrasting visual effect when combined with other pavers or used on its own. Il Campo is suited for almost any application or style of architecture, and its durable non-slip surface aggregates make it a solid choice. Il Campo® (brushed finish) The riven finish is available in many product lines such as Thornbury™, Beacon Hill Flagstone™ and Avante Ashlar™ and when combined with EnduraColor™ the result is an exceptionally strong stone with color that endures. Riven finish The smooth appearance and rich color of our Smooth/Premier surface uses EnduraColor™ to unite lasting color and permanent strength. Smooth surface products can be used in almost any application where a clean, uncluttered look is required with the added benefit of superior performance and a fade-resistant color. Smooth/Premier 7 Heavy-Duty Pavements (Permeable and Non-Permeable) heavy-duty paver innovation 1973 1989 2001 2004 UNI STONE® ANCHORLOCK® ECOLOC® OPTILOC® 2005 2006 2008 2013 Il Campo® ® Pattern B Il Campo www.unilock.com 1-800-UNILOCK www.unilock.com 1-800-UNILOCK Notes: ECO-LINE™ Notes: CUSTOM OPTILOC® ECO-PRIORA™ ® ECO-OPTILOC™ ® AutoCAD hatch pattern files can be downloaded from files can be downloaded from AutoCAD hatch pattern www.unilock.com for use in architectural drawings. www.unilock.com for use in architectural drawings. 100% 4" x 12" 100% 4" x 1 Some patterns may not necessarily reflect the may not necessarily reflect the Some patterns percentages of stone sizes within a particularofbundle percentages stone sizes within a particular bundle This symbol denotes permeable paver. configuration. In some cases you may have extras in cases you may have extras in configuration. In some one or more of the sizes. This must bemore accounted one or of the for sizes. This must be accounted for in your planning and design. in your planning and design. Unilock has a variety of shapes and sizes available to fit your heavy-duty application and style preferences. For maximum performance where twisting and tipping will be factors, consider the unique “L” interlocking shape as it provides superior resistance under heavy loads. The patented locking features work in tandem with the “tri-axis” technology. The result? A stronger, more stable pavement surface. Unilock’s heavy-duty paving systems are also designed for rapid mechanized installation making them competitive and affordable. TRI-Axis Technology Laying PAttern Considerations Copyright 2014 Hengestone Holdings, Inc. Copyright 2014 Hengestone Holdings, Inc. The laying pattern used in your application can also add a significant amount of strength to your design. A herringbone pattern provides the best ‘lock-up’ adding strength against rotational forces such as tires at a roadway intersection, in the same way the ‘L’ shaped paver provides maximum performance. Speak with your Unilock Representative for more information. H-20 & HS-20 Load Rating H-20 and HS-20 loading H-20 Loading 8000 lbs 8 32,000 lbs Dynamic Load Sample Calculation Wheel load = WL= 16,000 lbs (32,000 lb axle / 2) Dynamic Force = Fd = 1.2 (20% greater than static force) HS-20 Loading 8000 lbs 32,000 lbs 32,000 lbs Similar to top of deck stresses per AASHTO H-20 loading conditions (32,000 lbs/14,500 kg), Unilock pavers can support 3-4 axle vehicles. This would include delivery, fire and semi-truck and trailer traffic in light-duty roadway applications. Surface Pressure Boston Buffalo 32,000 for the rear axle Chicago Boston Cleveland ChicagoDetroit Cleveland New York Detroit Toronto New Yo Buffalo ASPECT RATIO Simply defined, the aspect ratio is the overall length of a paver divided by its height. Paver Shape Measurements Anchorlock® L-Shape 8 7/8” x 87/8” x 3 1/8” Square 8" x 8" x 2 3/4" Standard Stone 6 7/8" x 81/4" x 2 3/4" Square Stone 6 7/8" x 6 7/8" x 2 3/4" Half Stone 4 1/8" x 6 7/8" x 2 3/4" Belpasso® Brussels Block ® LENGTH/HEIGHT = ASPECT RATIO If an insufficient aspect ratio is used, any flexing or rocking caused by movement on the surface such as pedestrian or vehicular traffic, could result in breakage of the paver units. Not only is this breakage unsightly, but it can also compromise the integrity of the segmental system. 3 : 1 or less Heavy-Duty Vehicular 4:1 Light-Duty Vehicular over 5 : 1 Pedestrian Only >>>> Brussels Dimensional™ Rectangle 4” x 8” x 12” Paver Camelot™ Square Stone 6" x 6" x 2 3/8" Canterbury® Square Stone 5 1/2" x 5 1/2" x 2 3/8" Copthorne Standard 2 1/2" x 7 7/8" x 2 3/8" Courtstone® All Units Random bundle Eco-Line™ All Units Random bundle Eco-Optiloc™ L-Shape 10 1/4" x 10 1/4" x 3 1/8" Eco-Priora Large Square 10" x 10" x 3 1/8" Rectangle 5" x 10" x 3 1/8" Small Square 5” x 5” x 3 1/8” Small Square 6" x 6" x 2 3/4" Hollandstone 8cm 4" x 8" x 3 1/8 Double Holland 8cm 8" x 8" x 3 1/8" Lockstone® Large Square 12" x 12" x 4" Il Campo Small Square 6" x 6" x 2 3/4" Small Rectangle 4" x 6" x 2 3/4" Medium Rectangle 6" x 8" x 2 3/4" 4x8 Rectangle 4" x 8" x 3 1/8" ® ™ Europaver® Hollandstone ™ ® Heavy Duty pavers at a glance Northshore Small Rectangle 5" x 9 7/8" x 3 1/8" Optiloc L-Shape 10 1/4" x 10 1/4" x 3 1/8" Rectangle 4” x 12” x 4” Unilock pavers listed in the table to the right meet or exceed the 3:1 aspect ratio requirements for heavy-duty pavers. Rectangle 3” x 12” x 4” Series 3000 Medium Square 8" x 8" x 2 3/4 Small Square 6" x 6" x 2 3/4" Small Rectangle 4" x 8" x 3 1/8" Stonehenge Small Square 6" x 6" x 2 3/4" Town Hall™ Rectangle 9 3/4” x 3 7/8” x 2 3/4” Umbriano Small Square 8" x 8" x 2 3/4" Unigranite®/Granite Stone™ Large Square 6” x 6” x 2 3/4” Small Square 4” x 4” x 2 3/4” ™ ® Promenade™ Plank Paver ® ® ® Custom Sizes 6" x 12" x 4" Available in Various Finishes 4" x 12" x 4” 3” x 12” x 4” 8” x 8” x 4” 3” x 6” x 4” 4” x 4” x 2 3/8” Note: The shape of the paver in combination with the laying pattern can also effect the performance in heavy-duty applications. Please speak with your Unilock Representative for more details. 9 Optiloc® & Eco-Optiloc™ Optiloc is one of the best solutions for vehicular pavements. While maintaining a rectilinear look and feel, it utilizes the locking principle of the Tri-Axis Technology. Unilock was the first to introduce “tri-axis engineering” in North America. Eco-Optiloc was a natural product evolution from Optiloc, introducing a permeable version of North America’s most successful heavy-duty paver system. Both products can be used seamlessly together on any project where superior load-bearing properties and drainage are critical. Contact Unilock for installation information. Optiloc 10 ¼" x 10 ¼" x 3 1/8" 26cm x 26cm x 8cm Eco-Optiloc 10 ¼" x 10 ¼" x 3 1/8" 26cm x 26cm x 8cm Product: Optiloc® Project:Rogers Centr Bus Parking Location:Toronto, Ontario Consultant:IBI Group Product: Eco-Priora™ Project:University of Michigan Central Campus Transit Center Location:Ann Arbor, Michigan Consultant:Grissim, Metz, Andriese Assoc. Eco-Priora™ This versatile and customizable, permeable paver, brings you all of the benefits of a “green” paver system, while empowering you with all of the aesthetic and performance advantages of EnduraColor™ and EnduraColor™ Plus. EcoPriora provides the designer with a sleek, design-sensitive product, while meeting unit paving permeability objectives. Even with the permeable joint size, Eco-Priora still remains ADA-compliant. Small Square* 5" x 5" x 3 1/8" 12cm x 12cm x 8cm Rectangle 5" x 10" x 3 1/8" 12cm x 24cm x 8cm Large Square* 10" x 10" x 3 1/8" 24cm x 24cm x 8cm *Available in select markets 10 Eco-LINE™ This permeable, heavy-duty paver is very ‘on-trend’ with its long, linear shape and custom finish and color options, ensuring it will suit any space. The eight modules are manufactured on the same bundle layer to be mechanically installed, making this product is not only beautiful, but costeffective. Random Bundle (eight different size units) 9 3/8-14" x 3 5/16 -4 1/2" x 4" 23.7-35.7cm x 8.4-11.4cm x 10cm Product: Eco-Line™ Project:Unilock Yard Location: Pickering, Ontario Product: DuraMat™ Project:Retention Pond Product: Turfstone™ Project:Target Location: St. Charles, Illinois DuraMat™ Duramat is an effective erosion control product for use in spillways and retention pond applications. The unique locking design ensures that the units will remain connected regardless of water flow and erosion. 19 ¾" x 19 ¾" x 4" 50cm x 50cm x 10cm Turfstone™ Unilock Turfstone is an ideal product for overflow and parking lot expansion and also where emergency access routes are required over turf areas. 15 ¾" x 23 3/8" x 3 1/8" 40cm x 60cm x 8cm 11 Permeable Paver Design Considerations For traditional non-permeable surfaces, rainfall intensity and duration are typically analyzed together. However, with a permeable paver surface, intensity is less of a factor as the surface infiltration rate will exceed the capabilities of most storms. A permeable paver surface is capable of handling more than 100" (2,540 mm) per hour. The paver joints must be adequately maintained to allow for maximum infiltration. Although many rainfall events only last for a few minutes, for larger rainfall events, the impact of duration is important to recognize. A heavy rain could fall at the intensity rate of 6" (152 mm) per hour, but the duration may only last for 10 minutes with a resulting actual rain amount of only 1" (25 mm). Longer duration events can often be more demanding, even with less intensity. Actual monthly rainfalls in the Midwest U.S., for example, average 4" (100 mm). Therefore, permeable paving systems can easily contain most rainfall events. A runoff coefficient (C value) is used to measure the percentage of water that runs off different surface types. For example, bituminous asphalt has a C value of 0.85. This means that during a rainfall, 85 percent of the water will run off the surface. (Source: Design and Construction of Sanitary and Storm Sewers, American Society of Civil Engineers, New York, p. 332, 1969). In comparison, turf has a C value of 0.15 or 15 percent. The C value of permeable paving, with up to a 5 percent slope, is actually zero, unless the rainfall intensity exceeds the surface infiltration rate or the entire open-graded base reaches capacity. With a properly designed permeable paver system, capacity will rarely be reached. Again, to achieve maximum surface infiltration, maintenance of the joints may be necessary (see charts on pages 22-23). Soil infiltration is another way to absorb runoff. During the site investigation project phase, conducting a geotechnical or porosity test will determine the soil infiltration rate, which will establish stormwater design requirements. Typical industry recommendations suggest installing an underdrain for soil with less than 0.5" (13 mm) per hour of infiltration. It is possible for underdrain systems to be eliminated for soils with infiltration rates greater than 0.5" (13 mm) per hour. Product: 12 Eco-Priora™ Project:Milwaukee Park Conservatory Location:Milwaukee, Wisconsin Design:Milwaukee County Parks Product: Eco-Optiloc™ Courtyard Marriott Roadway Location:Cleveland, Ohio Design: KA Architecture GPD Group Project: Product: Town Hall™ Project: Location: Design: Duane/Glenwood Metra Parking Lot Glen Ellyn, Illinois Gary R. Weber Associates, Inc. Rempe Sharpe RELEASE RATE Release rate refers to the volume of water that is allowed to be discharged into a municipal system or waterway, usually measured in cubic feet per second. Many stormwater regulatory agencies require that the post-development release rate not exceed pre-development conditions. Permeable paving slows and detains stormwater in the open-graded base so that it can be gradually released. Local jurisdictions should be contacted for required release rates. SURFACE INFILTRATION DETENTION AREA UNDERDRAIN RELEASE RATE; CONNECT TO MUNICIPAL SYSTEM OR OPEN TO OTHER SURFACE DRAINAGEWAY SOIL INFILTRATION 13 Infiltration Product:Eco-Optiloc™ Project: Location: Design: Easton Gateway Columbus, Ohio EMH&T Benefits of Infiltration Product: Ecoloc® Project:Morton Arboretum Location:Lisle, Illinois Design:Christopher B. Burke Engineering West Product: Eco-Priora™ Project: Hudson Square Connection, West Side Location: Manhatten, New York Design: Mathews Nielsen Rainwater infiltration is extremely important to the groundwater supply. According to the U.S. Geological Survey, one of America’s most important natural resources is groundwater. Half of the drinking water in the U.S. comes from groundwater, with the balance coming from lakes and rivers. It is vital to agriculture and other industries, as well as essential for ensuring the health of rivers, streams, wetlands and other water bodies. Urban sprawl contributes to the decrease in pervious area for rainwater infiltration and reduced groundwater levels. Soil infiltration is a simple method for ensuring future water availability. Installing a permeable paver system above porous soils allows for rainwater infiltration, reducing runoff and flooding. Most soils, even clay, allow for some infiltration. Soils with high porosity, such as sand, can have a higher infiltration rate than the actual rate of rainfall. For example, if it is raining at a rate of 2" (51 mm) per hour, and the soil has an infiltration rate of 4.5" (114 mm) per hour, the soil will absorb water before it can run off. Even poor soil with a low infiltration rate will work. For example, a soil with 0.25" (6 mm) per hour of infiltration will have complete infiltration after about four hours per inch of rainfall. Typical Infiltration Rates of Various Soil Groups Soil Conservation Service Group Saturated Infiltration Rate Typical Soil Type in/hr mm/hr A Sand 8.27" 210 mm A Loamy Sand 2.41" 60 mm B Sandy Loam 1.02" 26 mm B Loam 0.52" 12.7 mm C Silt Loam 0.27" 6.8 mm C Sandy Clay Loam 0.17" 4.3 mm D Clay Loam and Silty Clay Loam 0.09" 2.3 mm D Clay 0.06" 1.5 mm 15 Detention and Volume Control Product:Eco-Optiloc™ 16 Project: Location: Design: Whole Foods Naperville, Illinois Ives-Ryan Group Detention and Volume Control Opportunities Traditional surface detention ponds which act as holding facilities for rainfall are an inefficient use of space. For most land uses and all impervious areas, such as roofs, roads and parking lots, stormwater runoff flows through a system of pipes that release it into detention or retention ponds. This valuable surface area could be much more effectively utilized. A permeable paving base for stormwater detention is a very efficient use of land. With this system, the surface is pervious, allowing detention area to be contained underneath. The detention is created under every square foot of permeable paving, as deep as necessary. Permeable paver systems use crushed, angular, opengraded aggregate base materials. These materials are entirely different from those used for traditional impervious roads and parking lots. Those traditional systems use dense-graded aggregates containing fines, making them extremely slow-draining. Conversely, the use of open-graded aggregates provides a void space or porosity of approximately 40 percent. This is utilized for detention and allows for a rapid surface infiltration rate of over 500" (12,700 mm) per hour (see page 23 for aggregate infiltration rates). Example of flooded parking lot BASE STORAGE CAPACITY Rainwater Harvest Volume Criteria Rainfall In/Hr (mm/hr) Surface Area Ft2 (m2) Base Depth In (cm) 1 (25 mm) 43,560 (4,047 m2) 12 (30 cm) 1 (25 mm) 43,560 (4,047 m2) 3.5 (89 mm) Base Storage Capacity Surplus / (Deficit) Storage % Used Cubic Ft Gallons Cubic Ft Gallons Cubic Ft Gallons (m3) (m3) (m3) (m3) (m3) (m3) 40% 3,630 (103 m3) 27,154 (103 m3) 17,424 130,341 (493 m3) 13,794 (391 m3) 103,187 (391 m3) 20.8% 18 (46 cm) 40% 3,630 (103 m3) 27,154 (103 m3) 26,136 195,511 (740 m3) 22,506 (637 m3) 168,357 (637 m3) 13.9% 43,560 (4,047 m2) 12 (30 cm) 40% 12,705 (360 m3) 95,039 (360 m3) 17,424 130,341 (497 m3) 4,719 (134 m3) 35,302 (134 m3) 72.9% 3.5 (89 mm) 43,560 (4,047 m2) 18 (46 cm) 40% 12,705 (360 m3) 95,039 (360 m3) 26,136 195,511 (740 m3) 13,431 (380 m3) 100,472 (380 m3) 48.6% 5 (12 mm) 43,560 (4,047 m2) 24 (61 cm) 40% 18,150 (520 m3) 135,770 (520 m3) 34,848 260,681 (987 m3) 16,698 (473 m3) 124,911 (473 m3) 52.1% 7.4 (188 mm) 43,560 (4,047 m2) 18 (46 cm) 40% 26,862 (761 m3) 200,940 (761 m3) 26,136 195,511 (740 m3) (726) (21 m3) (5,429) (21 m3) 102.8% Void Space Detention volumes or storage capacities for permeable paving are based on different rainfall events. 17 Water Quality Product: Eco-Optiloc™ Project: South Shell Waterfront Park Location: Toronto, Ontario Design: Cosburn Giberson Landscape Architects Improved Water Quality Without water, life cannot survive. For fish, wildlife and humans, clean water is a necessity. Even plants need a certain quality of water. The infiltration process of a permeable paving system will remove harmful pollutants such as oil. The EPA recognizes permeable paving as a best management practices (BMP) for non-point source pollutants. Utilizing permeable pavers is a simple step to ensure cleaner water and to minimize increases in water temperature. Often forgotten, water temperature is an important quality issue. Increased water temperatures can increase the amount of bacteria and algae, and can decrease aquatic life. Allowing the water to immediately drain from the surface ensures it will not be heated from an impervious surface before it reaches a run-off area. Many municipalities in North America have begun to implement strategies to improve water quality by using BMPs like permeable paver systems. Even smaller communities have joined in the effort to create more sustainable water management systems. Let Unilock share valuable experience and knowledge regarding these systems. Arrange a meeting with a Unilock representative to discuss your specific project needs. MEDIAN POLLUTANT REMOVAL Infiltration Trenches & Porous Pavement Infiltration Trench Design Type* Pollutant 0.5 in (13mm) Runoff per Impervious Acre 1.0 in (25mm) Runoff per Impervious Acre 2-Year Design Storm Treatment Median Pollutant Removal** Total Suspended Solids 60–80% 80–100% 80–100% 95% Total Phosphorous 40–60% 40–60% 60–80% 70% Total Nitrogen 40–60% 40–60% 60–80% 51% Biological Oxygen Demand 60–80% 60–80% 80–100% - Bacteria 60–80% 60–80% 80–100% - Metals 60–80% 60–80% 80–100% 99% (Zn) *Note: These rates are not based on actual data since monitoring what enters and leaves any infiltration facility is difficult to measure. This data is based on land application of pollutants and their treatment through soils. **Actual monitored removal rates. The Interlocking Concrete Pavement Institute (ICPI) has conducted tests that determine water quality. Their findings indicate that cleaner water results from being filtered through a permeable paving system. Traditional systems have no means for cleaning water. 19 1 Unilock Permeable Interlocking Concrete Paver With various aesthetically pleasing colors and textures, creative choices are not compromised by function. Permeable Interlocking Concrete Pavers (PICPs) are the most durable of any porous pavement material. Unilock’s minimum 8,500 psi (57 MPa), high-strength, no-slump concrete allows water to infiltrate between paver units instead of through the material. The joint sizes vary between paver options, ranging from 0.25" (6 mm) to 0.5" (13 mm), which meet the Americans with Disabilities Act specifications for permeable pavement, and allows a minimum of 100" (2,540 mm) per hour of surface infiltration. 3 Nine Components Successful Permea 2 Setting Bed Aggregate – ASTM No. 8 1 Using the 0.25" (6 mm) crushed, angular, chip stone, instead of sand, provides a smooth leveling course for placing pavers and additional structural interlocking of the PICPs. Unlike sand, the setting bed aggregate allows for rapid water infiltration with over 500" (12,700 mm) per hour through the 40 percent void-space. Sand must be avoided as a setting bed in a PICP application. 5 3 Subbase Aggregate – ASTM No. 2 Subsoil conditions will dictate the necessity of this larger ASTM No. 2 (50-63mm), crushed, angular, open-graded subbase aggregate thickness. Installation of such material will provide increased structural stability on sites with poor soil conditions. A minimum thickness of 8" (203 mm) is required for effective performance. Subbase aggregate thickness must be designed to sufficiently support anticipated loads. As an added feature, the ASTM No. 2 subbase aggregate temporarily detains stormwater runoff in the 40 percent void-space of the material. The ASTM No. 2 also has an infiltration rate of over 500" (12,700 mm) per hour. 7 Edge Restraint PICP containment is vitally important to the success of interlocking properties. Lack or failure of an edge restraint will negatively impact the integrity of the pavement surface. For all vehicular PICP applications, an edge restraint, such as a concrete curb, is required. For non-vehicular and pedestrian areas, a plastic edging is sufficient when properly anchored into the subbase. 20 8 Underdrain In PICP systems, the und several factors, such as t detention requirements, the site. With highly perm mm) per hour, the under Underdrain pipe size is in flow rate is greater than s of a Highly able Pavement 2 Joint Aggregate – ASTM No. 8 As the initial filtering layer, the 0.25" (6 mm) crushed, angular, chip stone captures approximately 80 percent of debris in the first 1" (25 mm) to 2" (51 mm). The secondary function of the joint aggregate is to increase the positive interlock between the paver units, which is essential to the structural stability of the PICPs. The joint aggregate must always remain filled to the lip of the PICP units to reduce unnecessary clogging. 4 Base Aggregate – ASTM No. 57 When subsoil conditions are conducive to supporting the ASTM No. 57 (12.5-25mm) crushed, angular, open-graded base material without migration, it can be used without ASTM No. 2 (50-63mm) subbase aggregate. Minimum thickness must be designed to sufficiently support anticipated loads, as well as accommodate stormwater detention in the 40 percent void space of the material. The ASTM No. 57 base aggregate, with a minimum thickness of 4" (102 mm), serves as a transition material between the ASTM No. 8 (2-10mm) setting bed and the ASTM No. 2 subbase aggregate. The infiltration rate of the ASTM No. 57 is over 500" (12,700 mm) per hour. 7 4 9 5 6 Existing soil materials will determine the performance capabilities of the PICP system. Pre-construction soil analysis, including percolation, California Bearing Ratio and penetrometer measurements (blow counts), are mandatory for proper design. Subsoils with less than 0.5" (13 mm) per hour of infiltration may require underdrainage, scarification and potentially amendments. Subsoils with greater than 0.5" (13 mm) per hour are considered highly permeable. Subsoil compaction can cause a detrimental reduction in permeability and can be eliminated. 8 6 derdrain pipe is based on the permeability of the subsoil, , and stormwater release rate of meable subsoils over 0.5" (13 rdrain pipe could be eliminated. nconsequential, provided the the release rate. Subgrade 9 Geotextile Fabric Subsoil characteristics will determine the need for a geotextile fabric. If such fabric is required, placement will occur between the subsoil and ASTM No. 57 (12.5-25mm) base aggregate or ASTM No. 2 (50-63mm) subbase aggregate only. Geotextile fabric is not required between aggregate material layers. The geotextile fabric type must be determined by soil conditions specific to each project. Geotextile fabrics should be considered for any soils where migration may occur. 21 Design and Technical Information Typical Runoff Coefficients for the Rational Method Land Use Type Surface Type Recommended Value Recommended Value Industrial 0.75 Bituminous Asphalt 0.85 Downtown Business District 0.85 Pour-In-Place Concrete 0.85 Single-Family Residential 0.40 Lawns – Sandy Soils 0.13 Multi-Family Residential 0.60 Lawns – Heavy Soils 0.20 Parks 0.20 Permeable Pavers 0.0* Source: Design and Construction of Sanitary and Storm Sewers. American Society of Civil Engineers, New York, p. 332, 1969. Coefficients are based on 5 – 10 year storm frequencies. * Actual value until detention in permeable base reaches capacity. Soil Subgrade Texture / Infiltration Rate Inches / Hour (mm/sec) Sand Loamy Sand Sandy Loam Loam Silt Loam Sandy Clay Loam Clay Loam Silty Clay Loam Sandy Clay Silty Clay Clay Ts 8.27 2.41 1.02 0.52 0.27 0.17 0.09 0.06 0.05 0.04 0.02 (hrs) (6x10-5) (2x10-5) (7x10-6) (4x10-6) (2x10-6) (1x10-6) (6x10-7) (4x10-7) (3x10-7) (2x10-7) (10-7) f x Ts / Vr 24 496 (12.6) 145 (3.7) 61 (1.5) 31 (0.8) 16 (0.4) 10 (0.25) 5 (0.12) 4 (0.1) 3 (0.07) 2 (0.05) 1 (0.02) for 48 992 (25.2) 290 (7.4) 122 (3.1) 62 (1.6) 32 (0.8) 20 (0.5) 11 (0.3) 7 (0.17) 6 (0.15) 2 (0.15) 2 (0.05) (Vr = 0.4) 72 1489 (37.8) 434 (11) 183 (4.6) 93 (2.4) 149 (1.2) 31 (0.8) 16 (0.9) 11 (0.13) 9 (0.2) 7 (0.17) 4 (0.1) Criterion Ts = Maximum allowable storage timeVr = Voids ratio Lowest values unless base exfiltration is supplemented with drain pipes. Maximum allowable depths, inches (m) of storage for selected maximum storage times (Ts in hours), minimum infiltration rates and inches/hour (mm/ sec)(31). The Natural Resources Conservation Service (NRCS) method typically uses 24-hour storm events as the basis for design. Therefore, this design method is based on controlling the increased runoff for a specific 24-hour storm. The specific duration and return period (e.g., 6 months, 1 year, 2 years, etc.) are provided by the locality. If the increase in peak discharge associated with the storm event cannot be managed, a first-flush event should be the minimum selected for design. 22 Base & Aggregate Charts Careful selection of base material, as described below, ensures that an installation can handle almost any amount of rainfall. Testing results of all the aggregates listed below show a void ratio of approximately 40 percent. Choosing the correct void filter is critical as well. The aggregate infiltration rates below illustrate the performance of the system. AGGREGATE INFILTRATION RATES Approximate Particle Size SETTING BED AGGREGATE Permeability (k) in./hr (m/s) Sieve Size Percent Passing ASTM No. 8 (2 – 10 mm)* 1,400 - 4,000 (3 x 10- 1 to 1 x 10- 2 ) 0.5" (12 mm) 100 ASTM No. 9 (2 – 5 mm) 140 - 1,400 (1 x 10 0.375" (9.5 mm) 85 – 100 ASTM No. 10 (1 – 3 mm) 14 - 140 (1 x 10- 3 to 1 x 10- 4 ) (4.75 mm) (No. 4) 10 – 30 ASTM No. 57 (12.5 – 25 mm)* 500 - 2,000 (2.36 mm) (No. 8) 0 – 10 ASTM No. 2 (50 – 63 mm)* >1,000 (1.16 mm) (No. 16) 0–5 -2 to 1 x 10 ) -3 Permeability ranges of joint fill aggregates for permeable pavers. * Unilock recommendations BASE AGGREGATE Sleve Size Grading requirements for ASTM No. 8 bedding and joint / opening filler. Setting bed aggregate can be used as joint aggregate for Eco-Optiloc™. SUBBASE AGGREGATE Percent Passing Sieve Size Percent Passing 1.5" (37.5 mm) 100 3" (75 mm) 100 1" (25 mm) 95 – 100 2.5" (63 mm) 90 – 100 0.5" (12 mm) 25 – 60 2" (50 mm) 35 – 70 (4.75 mm) (No. 4) 0 – 10 1.5" (37.5 mm) 0 – 15 (2.36 mm) (No. 8) 0–5 0.75" (19 mm) 0–5 Grading requirements for ASTM No. 57 base. Sieve sizes for ASTM No. 2 aggregates. BASE THICKNESS Permeable paving is not a typical segmental pavement. Unilock recommends that a professional engineer design a site-specific plan based on available site information. Along with information provided in this brochure, Unilock offers comprehensive software solutions, and industry-experienced consultants to assist you in the design of your pavement. Pavement Use Subbase ASTM No. 2 Base ASTM No. 57 Minimum Total Heavy-duty industrial 14" (355 mm) 6" (152 mm) 20" (559 mm) Municipal street 12" (305 mm) 6" (152 mm) 18" (457 mm) Light-duty parking lot 8" (203 mm) 6" (152 mm) 14" (356 mm) Residential driveway n/a 12" (305 mm) 12" (305 mm) Non-vehicular sidewalk n/a 10" (254 mm) 10" (254 mm) Notes: 1) All permeable pavers require a 1.5" (38 mm) setting bed of ASTM No. 8 for placement. 2) All thicknesses are after compaction. 3) Geotextiles between subgrade and ASTM No. 2 are optional and based on soil conditions. 4) Geotextiles are not required between the subbase, base or setting bed layers. 23 Unilock® Permeable Paver Features SHAPE and Color Unilock offers permeable pavers in many different shapes and sizes. From the basic rectangle to ‘L’ shaped, hexagonal to plank, the range of choice ensures the right product for your design. With almost three dozen standard colors, Unilock offers more aesthetic paver options than any other manufacturer. We have stock colors that can be applied to any of the Unilock product lines. If we don’t have the color required for a project, we can customize it. Recently, surface color has become more than just an aesthetic choice. Using lighter colors with high reflectivity can dramatically reduce urban heat islands. Generally, an increase of 10 percent in reflectivity decreases pavement temperature by 7°F, according to Lawrence Berkeley National Laboratories. Potential LEED credits are available with these products. Product: Eco-Priora™ Project: Location: Design: Honors Complex Amherst, Massachusetts Stantec MECHANICAL INSTALLATION Eco-Optiloc™ has the highest mechanical installation rates of any interlocking permeable paver. The patented L-shaped design makes the paver clusters easy to install quickly and accurately. Installation rates up to 12,000 sq.ft. per machine per day have been documented. This makes Eco-Optiloc a very competitive permeable pavement that can be installed even in adverse weather conditions. Eco-Priora™ and Eco-Line™ are also now available for mechanical installation. Ask your Unilock Representative for more information. 24 Permeable Paver Innovation 1991 2000 2006 2008 UNI ECO-STONE® ECOLOC® ECO-OPTILOC™ ECO-PRIORA™ 2011 CITY PARK PAVER™ 2012 2012 TOWN HALL™ 2013 THORNBURY™ ECO-LINE™ 2014 ECO-Promenade™ Unilock introduced permeable paving to North America in 1991, and has continued to lead the charge with new innovative products. Our extensive involvement in permeable paving and our long-standing international alliances have allowed us to gain valuable knowledge, experience, and best practices that we can share with clients to help ensure their projects are a success. Every new product introduction is an improvement over previous versions. Below are four of the best permeable paver product options available on the market today: Eco-Priora™ , Eco-Optiloc™, Town Hall™ and Eco-Promenade™ ECO-PRIORA™ LARGE SQUARE 10" x 10" x 3 1/8" TOWN HALL™ 24cm x 24cm x 8cm RECTANGLE 5" x 10" x 3 1/8" 12cm x 24cm x 8cm SQUARE* 5" x 5" x 3 1/8" 9 3/4" x 3 7/8" x 2 3/4" 25cm x 10cm x 7cm 12cm x 12cm x 8cm • • • • 3 compatible sizes for variable patterns Customizable surface texture and color (page 4-5) 3 mm micro bevel for ADA compliance 7 mm joint width *Available in select markets ECO-OPTILOC™ • • • • • Reala™ Surface Design replicates old street pavers Ultima™ Concrete Technology provides superior strength Long-term color and wear performance Rounded edges facilitate snow removal 8-9 mm joint width ECO-Promenade™ 3" x 12" x 4" 7.5 x 30.0 x 10cm 10 1/4" x 10 1/4" x 3 1/8" 26cm x 26cm x 8cm • Machine installable up to 12,000 sq.ft. (1,115 m2) per machine per day • Rectilinear multi-stone design • Dual-axis engineering for heavy-duty capability • Customizable surface texture and color (page 4-5) • 12 mm joint width • • • • • Long, linear shape Permeable spacer nubs Appropriate for vehicular or pedestrian applications Customizable surface texture and color (page 4-5) 7 mm joint width 25 LEED® USGBC The U.S. Green Building Council (USGBC) is a non-profit organization that seeks to promote building techniques that are both sustainable and economical. The organization examines construction projects and evaluates all building materials and techniques that promote a healthy environment for the people that work and live in these structures. LEED certification can be achieved by employing strategies that promote healthy lifestyles and improvement to the built environment. Unilock products can help with your certification goals. Our products have been used on many LEED projects in North America. Product: Eco-Optiloc™ Project: Location: Design: Police Station Aurora, Illinois Schoppe Design and Engineering Enterprises Potential LEED® Credits for utilizing Permeable Pavers Sustainable Sites: LEED 2009 Credits applicable to segmental concrete paving products for sustainable sites include the following: Credit SS 6.1 Stormwater Design: Quantity Control • 1 point Credit SS 6.2 Stormwater Design: Quality Control • 1 point Credit SS 7.1 Heat Island Effect: Non-Roof • 1 point Up to two points can be achieved in sustainable sites by using permeable, interlocking concrete pavers for stormwater management. An additional one point can be achieved by using either permeable interlocking concrete pavers or interlocking concrete pavers (non-permeable) that meet Albedo reflective tests. Rainwater management: LEED V4 Up to three points can be achieved for sites retaining rainwater onsite based on the percentile kept onsite. 85% (zero lot line projects only) - 3 points, 95% - 2 points and 98% - 3 points. (all except Healthcare - subtract one point) See LEED v4 for more specific project/site details. Materials and Resources: LEED 2009 Credit MR 4.1 Recycled Content: 10% (post-consumer + 1/2 post-industrial) • 1 point for using Slag* Credit MR 4.2 Recycled Content: 20% (post-consumer + 1/2 post-industrial) • 1 point in addition to 4.1 Credit MR 5.1 Regional Materials: 10% extracted, processed and manufactured regionally • 1 point Credit MR 5.2 Regional Materials: 20% extracted, processed and manufactured regionally • 1 point in addition to 5.1 Up to four points can be achieved in materials and resources by using permeable interlocking concrete pavers or interlocking concrete pavers (non-permeable). * Unilock uses slag cement replacement over fly ash to maintain color consistency. Recycled content must be discussed before specifying. Materials and Resources: LEED V4 Building Product Disclosure and Optimization - Sourcing of Raw Materials - Sourcing of Raw Materials and Extraction • 1 point Building Product Disclosure and Optimization - Sourcing of Raw Materials - Leadership Extraction Practices • 1 point Building Product Disclosure and Optimization - Material Ingredient Reporting- Material Ingredient Reporting • 1 point Building Product Disclosure and Optimization - Material Ingredient Reporting - Material Ingredient Optimization • 1 point Building Product Disclosure and Optimization - Environmental Product Declaration • 1 point 26 SOLAR REFLECTANCE Solar Reflectance Index (SRI) is a criterion used by USGBC that measures values of sunlight and radiation bouncing from built surfaces. It is used to measure urban heat island effects in city centers. Dark pavement absorbs heat during the day and then releases it at night. This process creates a situation that causes urban centers to stay warmer all the time which contributes to air pollution and increased energy consumption. Careful selection of materials and colors can help reduce urban heat island effects. HEat Island Reduction - Non-Roof: LEED 2009 Credit SS 7.1 requires a minimum SRI of 29 or greater for at least 30% of the site’s impervious surfaces to achieve the credit. HEat Island Reduction - Non-Roof: LEED v4 Paving materials with a three-year aged solar reflectance (SR) value of at least 0.28. If three-year aged value information is not available, use materials with an initial SR of at least 0.33 at installation OR uses an open grid pavement at least 50% pervious • 2 points (except Healthcare - 1 point) See LEED v4 for more specific site calculations. Sample of Qualified Unilock Colors (>29) Surface Finish Belpasso (enameled) Umbriano® (mottled) Series 3000® (exposed aggregate) Smooth/Premier (any Unilock paver shape) Color Swatch Solar Reflectance SRI* Cremo 0.43 49 Mediterano 0.35 38 Summer Wheat 0.42 48 Winter Marvel 0.35 38 Autumn Sunset 0.30 32 Chardonnay Tan 0.39 44 Coral Gem 0.37 41 Ice Grey 0.35 38 Mineral Ice 0.31 33 Platinum Grey 0.28 29 TX Active White 0.46 53 Natural 0.29 31 Nevada 0.31 33 Natural 0.30 32 Desert 0.29 31 Nantucket 0.29 31 Prairie 0.28 29 Sandstone 0.28 29 Iron River 0.52 61 Standard Finish Stonemark Finish Values may change slightly by region due to variations in local aggregate. Please be sure to contact your Unilock Representative for a comprehensive and current list of SRI product values. 27 Recycled Content Supplementary cementitious materials (SCM) Concrete is a mixture of sand, coarse aggregate, water and the principal cementitious material which is Portland cement. Today, most concrete recipes also contain supplementary cementitious material (SCM) admixtures. These can be by-products from other processes or natural materials that may or may not have been further processed for use in concrete. These materials may include Fly Ash (Class C or F), Ground Granulated Blast Furnace Slag (GGBFS), Silica Fume, Natural Pozzolans, recycled glass and more. These admixtures can contribute toward achieving the cumulative minimum recycled content criteria for Leadership Extraction Practices. Product: Eco-Priora™ Speak with your Unilock Representative about local SCM’s available for custom orders. Project: Whole Foods Location: Brooklyn, New York Design: BL Companies Recycled Content: SCM from Pozzotive® Permeable Test & Research Study Sites Project Location Agency Reports Cawrse & Associates, parking lot Chagrin Falls OH Chagrin River Watershed Partners, Inc. http://www.crwp.org/files/2012_crwp_lid_ demo_project_final_technical.pdf page 14 Willoughby Hills Community Center Parking Lot Willoughby Hills OH Chagrin River Watershed Partners, Inc. Currently being monitored http://www.crwp.org/files/Whills_Community_ Center_Parking_Fact_Sheet.pdf Seneca College King Campus King City ON Toronto and Region Conservation Authority http://dev.sustainabletechnologies.ca/wp/wpcontent/uploads/2013/01/PPBS-Final-2008.pdf Elm Drive West Mississauga ON Credit Valley Conservation Authority http://www.creditvalleyca.ca/low-impactdevelopment/road-right-of-ways/elm-drivemississauga/ IMAX Corporate Office parking lot Mississauga ON Credit Valley Conservation Authority http://www.creditvalleyca.ca/low-impactdevelopment/industrial-commercial-landsa/ test-imax-headquarters-mississauga/ ON Toronto and Region Conservation Authority University of Guelph http://dev.sustainabletechnologies.ca/wp/ home/urban-runoff-green-infrastructure/lowimpact-development/permeable-pavement/ evaluation-of-permeable-pavements-in-coldclimates-kortright-centre-vaughan-ontario/ Living City Campus at Kortwright Kleinburg Permeable Paver Maintenance Guide Much like any impervious paving surface with catch basins and underground infrastructure, maintenance is necessary with any type of permeable system. Over the lifetime of the permeable paver system, there will be a need to clean any sediment, soil, dirt and debris from the joint aggregate material to maintain a sufficient infiltration rate. Every project will vary in performance needs, as well as to the frequency in which the joint material must be cleaned. Unilock suggests establishing a routine visual inspection and maintenance plan using the techniques in this guide to prevent clogging. Ask your Unilock Representative for more information. PERMEA MAINTE B L E PAV ER G NANCE UIDE 1 28 Unilock Permeable Paver Installations millionS OF square feet installed Parks and Municipal Commons Commercial Parking & Vehicular Areas Storrs Town Center Manfield CT ACMAT Farmington CT The Morton Arboretum Lisle IL Springbrook Prairie Market Naperville IL Buckingham Fountain Chicago IL United Airlines Cargo Chicago IL Parkside of Old Town Chicago IL Maxwell Street Market Chicago IL Kane County Veterans Memorial Geneva IL Whole Foods Naperville IL The Bloomingdale Trail Bloomingdale IL Golf View Plaza Carpentersville IL Couch Place Chicago IL Southgate Market Chicago IL Lincoln Park Zoo West Gate Chicago IL Streeter Place Chicago IL Squirrel Brand Park Cambridge MA Plympton Plaza Plympton Riggs Park Van Buren Twp. MI Dow • Howell • Gilmore • Associates Inc Midland MI First & Main Park Hudson OH Mason L. Brown & Associates, Inc. Auburn Hills MI The Port Lands Toronto ON Whole Foods Brooklyn NY South Shell Waterfront Park Oakville ON Parker Hanneson Building Cleveland OH Center Street Village Mentor OH Cawrse and Associates, parking lot Chagrin Falls OH Government and Municipal Facilities MA 7th District Police Station Chicago IL Tangers Outlet Mall Cookstown ON Geneva Water Treatment Facility Geneva IL Ontario Provincial Campus Toronto ON Aurora Police Station Aurora IL Edwards Gardens Toronto ON Washington Park SRO Chicago IL Mastercard Centre Toronto ON Villa Park Police Department Villa Park IL Honda Canada Headquarters Markham ON Kane County Government Center Geneva IL Whole Foods Mississauga ON City of Grand Rapids Water System Grand Rapids MI Granite Street Shopping Center Westerly RI Amtrak Station (over flow lot) Grand Rapids MI Garden City Shopping Center Cranston RI City Hall of Ann Arbor Ann Arbor MI Krupp Madison WI Newark International Airport Newark NJ Harrison Station (TX Active) Harrison NJ Streets & Streetscapes NYS Office of Parks & Recreation Cortland NY East Village Calgary AB Central Ohio Transit Authority Columbus OH Baltic Village Sprague CT RTA Park-N-Ride Parma OH Autumn Trails Moline IL NASA Glenn Research Cleveland OH Warrenville Road Warrenville IL Hudson Station Hudson OH Highland Park Highland Park IL Earth Rangers at Kortright Centre Caledon ON Easy Street Ann Arbor MI East Gwillimbury GO Station Newmarket ON Union Street Traverse City MI Toronto Parking Authority Toronto ON Village of Carey Carey OH Dufferin Transfer Station Toronto ON Gorman / Fitchburg Fitchburg WI Philadelphia Museum of Art Philadelphia PA Avon Crescent Laneway Toronto ON RIPTA Para Transit Maintenance Providence RI Stadiums Universities, Schools, Churches and Institutions U.S. Cellular Field Chicago IL Stamford Hospital Stamford CT Kane County Cougars Stadium Geneva IL Governors State University University Park IL UMASS Football Complex Amherst MA Dominican University River Forest IL Citi Field New York NY Lake Forest High School Lake Forest IL Waubonsee Community College Plano IL Condominiums University of Michigan Ann Arbor MI Mystic Condominiums Mystic CT UMASS CHCRC Amherst MA Poet’s Landing Danbury CT Plymouth North High School Plymouth MA Residences on the Mystic Revere MA Culinary Institute of America Hyde Park NY Cape Cod Irish Village Yarmouth MA PS 62R (Net Zero School) Staten Island NY Jeff Montgomery Apartment Complex Wayne MI Lorain Community College North Ridgeville OH West Bloomfield Residence Bloomfield MI Inniskillin Wines Inc. Niagara-on-the-Lake ON Flats on Vine Columus OH Mohawk College Hamilton ON Rouge Valley Retirement Residence Markham ON WI Stillwater Heights Harrisville RI Middleton Community Church Middleton 29 Retaining Wall Design Product: RomanPisa® Project: Highland Fields Location: Burr Ridge, Illinois Design: Wehler Peterson & Associates Support and Assistance Unilock & Risi Stone® Unilock manufactures Risi Stone Systems licensed retaining walls Pisa2®, ConcordWall™, RomanPisa®, RomanWall®, Rivercrest® Wall, SienaStone®, SonomaStone™, DuraHold® and DuraHold2®. With installations more than 25 years old, we offer the most proven SRW systems on the market. Design assistance Risi Stone offers many different levels of assistance. From general product information, typical cross-sections and software programs, to site-specific final design packages, they will work with you to achieve the best possible design solution. Preliminary Sections For preliminary design, bidding or feasibility purposes, Risi Stone Systems have created one of the industry’s most comprehensive collections of pre-engineered typical cross-section drawings for a variety of applications. These sections have been designed to meet very specific criteria in an attempt to be as close to your particular project as possible. They are sorted according to the main criteria used in the design of a segmental retaining wall. The search tool at www.unilock.com allows you to select the Risi Stone licensed product, the loading, and the height of the wall, according to your project requirements to find cross sections that most closely match your project needs. An example of a typical cross section is shown below. TYPICAL SECTION - NOT FOR CONSTRUCTION Design Specific Geometric Information SienaStone Coping Unit Retaining Wall System SienaStone w/ Geogrid Geogrid Type and Manufacturer See Notes Maximum Height mm (in) 3150 (123) Minimum Geogrid LTDS kN/m (lb/ft) See Notes None Maximum Slope Above Wall SienaStone Standard Unit Geogrid Length: 2.5m [8.2 ft] Infill Soil Retained Soil 1V:3H Maximum Slope Below Wall Max. Surcharge Above Wall kPa (lb/sq.ft) None Depth of Embedment mm (in) 313 (12) Batter of Wall 7.12 Compacted Base Dimension mm (in) 879 x 186 (35 x 7) Design Specific Soil Information Soil Region Infill Description (by USCS) Perforated Drain with Filter Sock [conn. to positive outlet] Foundation Soil Compacted Granular Base Effective Internal Friction Angle Moist Unit Weight kN/cu.m (lb/cu.ft) Effective Cohesion kPa (lb/sq.ft) GW Well graded, free draining Granular CL Inorganic Clays Low Plasticity CL Inorganic Clays Low Plasticity Base Drainage GW Well graded, free draining Granular see infill NR 35 28 28 39 22 (140) 20 (127) 20 (127) 22 (140) NR NR NR NR NR NR Placed in 150mm (6") lifts and compacted to 95 % SPD. Soil Notes Foundation Retained Undisturbed dense soil or well compacted Eng. fill. Allowable bearing Crushed Gravel cap.must exceed (free draining) 150kPa (3125 psf). compacted to 98 % SPD. Gravel infill must be well graded, angular, free drain w/max. 8 % fines NR - Not Required Filter Cloth Notes: 1. This design meets or exceeds the minimum factors of safety required by Risi Stone Systems based on the design parameters listed above. The analysis was performed as outlined in the National Concrete Masonry Association Design Manual for Segmental Retaining Walls, Second Edition. This is a typical, non site-specific Design. 2. No analysis of global stability, total or differential settlement, or seismic effects has been performed. 3. This design is only provided to illustrate the general arrangement of the SRW structure for preliminary costing and feasibility purposes only. This drawing is not for construction. A qualified Engineer must be retained to provide the Final Design prior to construction. 4. Structures such as handrails, guardrails, fences, terraces, and site conditions such as water applications, drainage and soil conditions, additional live and dead loads, etc., have significant effects on the wall design and have not been taken into account in this typical section. When accounted for in the Final Design, other conditions and elements may result in additional design measures (geogrid, drainage, etc) and cost. 5. For geogrid reinforced structures, a minimum Long Term Allowable Design Strength of 14 kN/m was assumed. Contact your manufacturer or Risi Stone Systems for a list of approved geogrid reinforcements. SienaStone RisiStone retaining wall systems ® 8500 Leslie Street, Suite 390 Thornhill, ON Canada L3T 7M8 Phone:905.882.5898 Fax: 905.882.4556 www.risistone.com Retaining Wall Geogrid Section 3150mm (10.33ft) Site: 3H:1V Slope - Clays Infill: Granular © 2007 Risi Stone Systems SS2RBSAI315 Risi Stone wall search utility will choose from hundreds of pre-engineered cross-sections, and return the possible options for your specific project. They can be downloaded as CAD or PDF files. 31 Segmental Retaining Walls Why do so many engineers select Unilock® for retaining walls? In a word: confidence. Confidence that Unilock manufactured products have the structural, safety and weathering capabilities needed for the project. Confidence in the field performance of a vast portfolio of structures which have encompassed just about every shape, size and application. Confidence that Risi Stone will provide the engineering support required to get the job done accurately and expeditiously. Product: SienaStone® Project: Location: Newmarket Honda Newmarket, Ontario Solid Core construction The solid body tongue and groove design provides engineers with the assurance that the structural properties are guaranteed. Not having to fill a hollow block core and the ability to easily modify blocks on-site is a considerable labor savings. Owners can be confident in the proven longterm performance of the wall’s integrity. Built to last Product: Pisa2®/ConcordWall® Unilock manufactured retaining wall systems are engineered to last. Individual units range from 19lbs (8.6kg) to 1,700lbs (772.7kg), and some can be used to construct walls up to 40ft (12.2m) high. The mechanical installation characteristics of Unilock retaining walls surpass conventional modular wall systems in speed and performance. Vespa.RS advanced engineering software from Risi Stone lets you analyze all important factors including height, differing soil types, unique site conditions and loading requirements directly from CAD, saving valuable time. Project: Location: Consultant: Roadway Retaining Wall Uxbridge, Massachusetts Risi Stone Systems Quality Manufacturing Each unit’s structural integrity and performance is ensured by manufacturing to specifications that meet or exceed American Society of Testing and Materials (ASTM) standards. ASTM Std. Unilock Std. Compressive Strength - Minimum (No individual unit less than) 2500 PSI 5000 PSI Absorption - Maximum (No individual unit greater than) 10.5% 5% Dimensional Tolerance (length, width, or height) 1/8" ( 3.2mm) 1/8” ( 3.2mm) Dimensional Tolerance 1/16" ( 1.6mm) 1/16” ( 1.6mm) Product: DuraHold® Project: Location: Consultant: Public Storage Richmond Hill, Ontario Risi Stone Systems The Unilock manufacturing system provides peace of mind by exceeding technical standards set by the National Concrete Masonry Association (NCMA), as well as local building codes. Product: DuraHold2® Project: Erie Canal Location: Erie, New York Consultant: EDR Consulting 32 Solid Advantages Feature Advantage Solid Blocks Provides greater durability • More resistant to breakage & minor damage Easy to split or modify • Blocks can be simply cut/altered with no risk to final wall integrity No hollow cores to fill with gravel & compact • Ensures maximum weight of each block is present • Maximum resistance to overturning • Reduced installation time & labour costs Wall is flexible, while still retains its structural integrity • Absorbs movement & settlement • Requires minimal embedment Modular System Array of complementing special blocks Benefit • Easily create site-specific features • Coping can be selected for various wall arrangements • Pre-fabricated corner blocks intensify corner strength & appearance, while speeding construction Interlocking Tongue & Groove Combined with Geogrid Reinforcement Requires only a compact granular base • Reduces installation cost Interlocking mechanism is molded directly in to the block • Easy, quick installation • No separate pins or clips to install Maximum shear strength • Shear strength is maintained along the entire length of block • Allows for superior geogrid connection Automatic alignment & self-battering • Once the first course is installed flat and level, successive blocks stack quick & easily Blocks are dry-stacked • Lower cost — No mortar requirements • Minimal training is required to achieve excellent results Continuous interlock achieved throughout the wall • Creates a stronger, more damage resistant structure Higher walls can be achieved • Able to use the same facia throughout the project on lower & higher walls (ie. Mix gravity & geogrid reinforced wall as site conditions dictate) 33 Typical Geogrid Reinforced Application TYPICAL SECTION - NOT FOR CONSTRUCTION Pisa® Pisa2® / Roman RomanPisa Roman Pisa® Coping Unit Coping Unit 2.0m (6.6ft) Infill Soil Soil Risi Stone Logo CMYK Standard Reverse Product: Pisa2® University of Michigan Helipad Ann Arbor, Michigan Albert Kahn & Associates, Inc. RomanPisa w/ Geogrid 2510 (98) Maximum Slope Above Wall 1V:3H Max. Surcharge Above Wall kPa (lb/sq.ft) None Batter of Wall 7.12 Infill Retained Retained Soil Infill Soil Perforated Drain Perforated Drain with Filter Sock with Filter Sock (conn. to positive outlet) [conn. to positive outlet] Project: Location: Consultant: Retaining Wall System Maximum Height mm (in) Design Specific Soil Information Roman Pisa® RomanPisa Standard Unit Standard Unit Geogrid Geogrid Length:Length: 2.0m [6.6 ft] Design Specific Geometric Information C 40 M 0 Y 100 K 0 Description (by USCS) WebSite Effective Internal Friction Angle Moist Unit Weight kN/cu.m (lb/cu.ft) Effective Cohesion kPa (lb/sq.ft) Soil Notes Web Version (Ensure scale stroke and effect is enabled) Foundation Foundation Soil Granular Base No Tag Cloth Filter Filter Cloth TYPICALTypical SECTION - NOT FOR CONSTRUCTION Gravity Application – SienaStone Max. Surcharge Above Wall kPa (lb/sq.ft) Batter of Wall SienaStone® 500/925 Standard Unit SienaStone 500/925 Undisturbed dense soil or well compacted Eng. fill. G and G ® 2040 (80) Ma Horizontal Pedestrian Surcharge 8500 Leslie Street, Suite 390 2.4 ON kPaCanada (50 lb/sq.ft) Thornhill, L3T 7M8 Phone:905.882.5898 Fax: 905.882.4556 www.risistone.com 7.12 © 2007 Risi Stone Systems S Max. 6 Courses Max. 6 Courses Retained Retained Soil Drainage Layer Drainage Layer Soil Risi Stone Logo CMYK Standard Reverse C 40 M 0 Y 100 K 0 Foundation Web Version Foundation Soil Soil Compacted Compacted Granular Base Granular Base No Tag Cloth FilterFilter Cloth Description (by USCS) Effective Internal Friction Angle Moist Unit WebSite Weight kN/cu.m (lb/cu.ft) Effective Cohesion kPa (lb/sq.ft) Infill Retained F N/A CL Inorganic Clays Low Plasticity Ino Lo N/A 28 N/A 20 (127) NR N/A Undisturbed dense soil or well compacted Eng. fill. Soil Notes Allow cap.m 100kP NR - Not Required Notes: 1. This design meets or exceeds the minimum factors of safety req parameters listed above. The analysis was performed as outlined Design Manual for Segmental Retaining Walls, Second Edition. Th 2. No analysis of global stability, total or differential settlement, or s 3. This design is only provided to illustrate the general arrangemen feasibility purposes only. This drawing is not for construction. A qu Final Design prior Reverse to construction. 4. Structures such as handrails, guardrails, fences, terraces, and s and soil conditions, additional live and dead loads, etc., have signif taken into account in this typical section. When accounted for in th result in additional design measures (geogrid, drainage, etc) and co (Ensure scale stroke and effect is enabled) Typical Gravity Application – DuraHold® RisiStone retaining wall systems ® DuraHold® Coping Unit 8500 Leslie Street, Suite 390 Thornhill, ON Canada L3T 7M8 Phone:905.882.5898 Fax: 905.882.4556 www.risistone.com DuraHold® Standard Unit © 2007 Risi Stone Systems Infill Material Retained Soil DuraHold® Tie-Back Unit Perforated Drain with Filter Sock (conn. to positive outlet) Risi Stone Logo CMYK Standard WebSite Reverse Product: DuraHold® Project:Municipal Retaining Wall Location:Barrie, Ontario Consultant:City of Barrie 34 C 40 M 0 Y 100 K 0 Foundation Soil Web Version Compacted Granular Base Filter Cloth Ba Design Specific Soil Information Standard Unit Project:BankOne Location: Frankfort, Illinois Consultant: W.T. Engineering NR NR RisiStone retaining wall systems Maximum Slope Above Wall ® SienaStone SienaStone Coping Unit Coping Unit Product: SienaStone® 28 20 (127) SienaStone 925 Maximum Height mm (in) with Filter Sock [conn. to positive outlet] 35 22 (140) Placed in 150mm (6") lifts and compacted to 95 % SPD. Retaining Wall System ® Perforated Drain with Filter Sock Perforated Drain (conn. to positive outlet) CL Inorganic Clays Low Plasticity NR - Not Required Notes: 1. This design meets or exceeds the minimum factors of safe parameters listed above. The analysis was performed as ou Design Manual for Segmental Retaining Walls, Second Editi 2. No analysis of global stability, total or differential settleme Reverse 3. This design is only provided to illustrate the general arran feasibility purposes only. This drawing is not for construction Final Design prior to construction. 4. Structures such as handrails, guardrails, fences, terraces, and soil conditions, additional live and dead loads, etc., have taken into account in this typical section. When accounted fo result in additional design measures (geogrid, drainage, etc) 5. For geogrid reinforced structures, a minimum Long Term your manufacturer or RisiInformation Stone Systems for a list o DesignContact Specific Geometric Soil Compacted GranularCompacted Base Retained GW Well graded, free draining Granular No Tag (Ensure scale stroke and effect is enabled) Reverse DuraHold® The large size of DuraHold (1680lbs/762kg) makes it an appropriate choice for demanding structures up to 40ft (12.2m) high. Proper engineering and a good selection of components make this an exceptional wall system for gravity, tie-back or geo-grid reinforced walls. A great alternative to “poured-in-place” concrete. Gravity walls up to 6 ft (1.8 m) in typical conditions. Standard Unit / Half Unit Coping Unit Corner 90 Unit Tie-Back Unit 12" x 24" x 72" / 12" x 24" x 36" 30cm x 60cm x 183cm / 30cm x 60cm x 91.5cm 12" x 24" x 72" 30cm x 60cm x 183cm Installed mechanically 12" x 24" x 60" 30cm x 60cm x 152cm 12" x 24" x 72" 30cm x 60cm x 183cm Product: DuraHold® Project:London Dyke Location:London, Ontario Consultant:Risi Stone® DuraHold2® DuraHold2 is similar to DuraHold in appearance, but is almost half the size, (820lbs/363kg), making it economical for low walls. Concrete tiebacks or geogrid reinforcement expands the various engineering options, allowing for structures up to 25 ft (7.62m) high. Gravity walls up to 4 ft (1.2 m) in typical conditions. Standard Unit Coping Unit Corner 90 Unit Tie-Back Unit 12" x 14" x 72" 30cm x 36cm x 183cm 12" x 14" x 36" 30cm x 36cm x 90cm 12" x 14" x 72" 30cm x 36cm x 183cm 72" x 12" x 14" 183cm x 30cm x 36cm Installed mechanically Product: DuraHold2® Project:Charles H. Wright Museum of African American History Location:Detroit, Michigan 35 SienaStone® This big, bold stone is impressive as a wall or as treads in large outdoor staircases. SienaStone’s long lines and split face appearance make it an attractive alternative for heavier load bearing applications. For walls up to 40 ft (12m) high. Gravity walls up to 10 ft (3 m) in typical conditions. Units are 48" (1.2m) wide in selected markets. Contact Unilock for specific information. Standard 333 Unit* Installed mechanically Standard 500 Unit 7 ¼" x 13 ½" x 39" 18.5cm x 33cm x 100cm 7 ¼" x 20" x 39" 18.5cm x 50cm x 100cm Standard 925 Unit Product: SienaStone® Corner Unit (left & right) 7 ¼" x 36 ½" x 39" 18.5cm x 92.5cm x 100cm 7 ¼" x 20" x 36 ½" 18.5cm x 50cm x 92.5cm Coping Unit 7 ¼" x 36 ½" x 39" 18.5cm x 50cm x 100cm Project: Church Parking Lot Location: Whitby, Ontario Consultant:Risi Stone Closed-End Coping* 7 ¼ x 20" x 39" 18.5cm x 50cm x 100cm * Available in select markets RIVERCREST® Wall The Rivercrest Wall System is Unilock's most natural, versatile and easy-to-use landscape wall system. The unique engineered S-shape design creates vertical and lateral interlock for added strength, making it ideal for retaining walls up to 1.8m (6.0') when combined with geogrid reinforcement. Gravity walls up to 2 ft (0.6 m) in typical conditions. Standard Bundle 8" x 9-10" x 21/4" 12" x 9-10" x 21/4" 12" x 9-10" x 21/4" 17" x 9-10" x 21/4" 20cm x 23-25cm x 5.7cm 31cm x 23-25cm x 5.7cm 31cm x 23-25cm x 5.7cm 42.5cm x 23-25cm x 5.7cm Jumper Bundle 8" x 9-10" x 41/2" 12" x 9-10" x 41/2" 20cm x 23-25cm x 11.4cm 31cm x 23-25cm x 11.4cm Corner Bundle 12" x 9-10" x 41/2" 31cm x 23-25cm x 11.4cm Jumper Corner 17" x 9-10" x 41/2" 42.5cm x 23-25cm x 11.4cm Coping Product: Rivercrest® Wall 12" x 9-10" x 21/4" 31cm x 23-25cm x 5.7cm 36 10" x 9-10" x 21/4" 12" x 9-10" x 41/2" 25cm x 23-25cm x 5.7cm 31cm x 23-25cm x 11.4cm 22" x 11" x 21/4" 56cm x 28cm x 5.7cm Project: Private Residence Location: Shelby Township, Michigan Consultant:Visionary Landscaping Design & Build Pisa2®/ConcordWall® Pisa2/ConcordWall's natural, quarried look is perfect for all applications, including walls, planters and step construction. Pisa2/ConcordWall modular units interlock with a built-in setback that automatically forms the correct slope, ensuring a stable wall. Special wedge-shaped units help form curved walls and steps. For walls up to 25 ft (7.5m) high. Gravity walls up to 3.5 ft (1 m) in typical conditions. Standard Unit 6" x 8" x 12" 15cm x 20cm x 30cm Coping Unit 3" x 24" x 12" 7.5cm x 60cm x 30cm Tapered Unit 6" x 8" x 12" 15cm x 20cm x 30cm Half Coping Unit 3" x 12" x 12" 7.5cm x 30cm x 30cm Product: Pisa2® Project:Industrial Park Location:Toronto, Ontario Consultant:Regent Engineering Corner Unit 6" x 8" x 12" 15cm x 20cm x 30cm RomanPisa®/RomanWall® The antiqued appearance of RomanPisa/RomanWall provides a rugged look that is popular in current landscape design. RomanPisa/RomanWall is a versatile retaining wall system which allows for the creation of straight or curved walls, planters and steps. For walls up to 25 ft (7.5m) high. Gravity walls up to 3.5 ft (1 m) in typical conditions. Standard Unit* Tapered Unit Corner Unit Coping Unit* 6" x 8" x 12" 15cm x 20cm x 30cm 6" x 8" x 12" 15cm x 20cm x 30cm 6" x 8" x 12" 15cm x 20cm x 30cm 3" x 12" x 12" 7.5cm x 30cm x 30cm Product: RomanPisa® Project: Location: Storm Water Management Pond Hope Township, New York * Available in select markets 37 Product: Eco-Optiloc™ & Eco-Priora™ Project:Museum of Science & Industry Location:Aurora, Illinois Design: Stanley Consultants Carol Yetken Landscape Architects The Unilock advantage At Unilock, our job is to make your job easier. That’s why we maintain a dedicated team of professionals to work with you on your project. • • • • • • Background engineering Site specific engineering for walls* Budget pricing Specifications, cross-sections and details for pavers and walls* Lunch and Learn - Continuing Education Credits Samples Contact your Unilock Representative to see how we can help you. Software Vespa.RS* is a retaining wall engineering software program which enables the user to input grading and layout information directly from the CAD design. The software will easily produce full wall layouts with accurate quantity estimates and comprehensive reports that are specific to your site. Contact a Unilock representative for more information. Lockpave Pro® is a pavement engineering software program developed by Dr. Brian Shackel, the world’s leading authority on unit paver pavement design. This powerful software is capable of designing pavement structures for parking lots and roadways, and has even been used to design international shipping ports. PCSWMM™ (PP) is software that can be used to analyze permeable pavement applications that specifically incorporate the hydraulic properties of Unilock permeable pavements. It allows the user to develop a simple model of a permeable pavement design, run the program with specific storm water data, and analyze the results of the model. Contact your Unilock Representative for more information. Visit us online for: • • • • • The complete Unilock Architectural catalog Over 250 hatch patterns for CAD Retaining wall engineering software* Unit paver and retaining wall specifications Over 250 CAD cross-section drawings* * from Risi Stone® 39 COMMERCIAL.UNILOCK.COM | 1-800-UNILOCK BOSTON (508) 278-4536 CLEVELAND (330) 927-4000 NEW YORK (845) 278-6700 BUFFALO (716) 822-6074 DETROIT (248) 437-7037 TORONTO (416) 646-9000 CHICAGO (630) 892-9191 MILWAUKEE (262) 742-3890 ©2014 Hengestone Holdings, Inc.
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