Rotork UK Leeds Operations

Rotork UK Leeds
Manufacturing and Service Facilities
Keeping the World Flowing
Contents
SectionPage
Complete Actuation Solutions
3
Rotork UK Leeds Operations
4
Rotork UK
5
Rotork Gears Products
6
Rotork Fluid Systems Products
7
Rotork is the global market leader in valve
automation and flow control. Our products and
services are helping organisations around the
world to improve efficiency, assure safety and
protect the environment.
We strive always for technical excellence, innovation and
the highest quality standards in everything we do. As a
result, our people and products remain at the forefront of
flow control technology.
Uncompromising reliability is a feature of our entire product
range, from our flagship electric actuator range through to
our pneumatic, hydraulic and electro-hydraulic actuators, as
well as instruments, gearboxes and valve accessories.
Rotork is committed to providing first class support to
each client throughout the whole life of their plant, from
initial site surveys to installation, maintenance, audits and
repair. From our network of national and international
offices, our engineers work around the clock to maintain
our position of trust.
Rotork. Keeping the world flowing.
2
Complete Actuation Solutions
The Rotork UK manufacturing and operation
centre in Leeds supplies actuation solutions and
service support to companies throughout the
UK and Ireland. The modern 7,450 m2 facility
houses Rotork Gears and Rotork Fluid Systems
manufacturing, is a Rotork Group stocking
centre and is also the headquarters for Rotork
Gears and Rotork UK Ltd.
Rotork UK Ltd incorporates the UK sales and customer
support operations for Rotork Controls, Rotork Gears and
Rotork Fluid Systems. The Leeds facility also houses Rotork's
largest actuation site services operation, Rotork Site Services,
dedicated to the 24/7 support of companies and industries
throughout the UK.
Rotork Gears manufacture gearboxes and gear operators
in the Leeds facility and supply these products to locations
throughout Europe and the world.
Rotork Fluid Systems in Leeds is the home of the Skilmatic
intelligent electro-hydraulic actuators. Originally designed in
1985, the Skilmatic was acquired in 2000 and continues to
evolve and lead the way in safety critical applications.
Rotork products are designed and manufactured to the
highest possible level of engineering – a principle which drives
all areas of our business. So whether you require electric,
fluid power, specialist gear or valve adaption products and
services you’ll benefit from the same commitment to quality
and technical innovation on which our reputation depends.
Rotork has been at the forefront of actuation technology
since 1957 and enjoys an unrivalled reputation for its
commitment to the development of leading-edge techniques
and processes. Rotork actuators can significantly reduce the
cost of plant ownership and frequently offer the most cost
effective solution.
Contact Rotork with your operational or safety application
requirements. We will work with you from conception to
design, from manufacture to installation and ongoing site
service support solutions.
Rotork UK Ltd
Brown Lane West, Holbeck Leeds, LS12 6BH
tel
+ 44 (0)113 256 7922
Keeping the World Flowing
3
Rotork UK Leeds Operations
With a 5,550 m2 workshop facility Rotork UK
offers full service and overhaul support for all
Rotork products, including large fluid power
actuators.
On-site facilities at Leeds include research &
development, pressure testing, life testing and
custom machining. The company is active in all
industry sectors including the power, water and
chemical industries, with dedicated site support
teams located throughout the UK.
Sales and Support
Rotork UK Ltd incorporates UK sales and support for
Rotork Controls, Rotork Fluid Systems and Rotork Gears
product ranges.
Rotork Site Services Operations Include:
Emergency and Planned Maintenance
Available for all types of actuator, in all areas (including
hazardous environments). Planned response for all types
of actuator work, including installation, commissioning,
upgrading, connection and installation of bus communication
systems, troubleshooting and repair of damaged or
deteriorating assets.
Actuator Overhauls
After a long service life customers may prefer their actuators
to be completely overhauled rather than replacing them with
new ones. In our workshops we can completely strip and
rebuild actuators, returning them to their original state.
Preventative Maintenance
The 7,450 m2 facility includes an area dedicated to
product stocking for immediate distribution thoughout
the UK and Ireland.
We provide preventative maintenance to enhance the
integrity of actuators and their associated valves. We tailor
programmes depending upon the type of actuators, the
availability of asset information, and the criticality of the plant
to maximise up-time whilst minimising operating costs.
Manufacturing Operations
Retrofitting Actuators to Existing Valves
Rotork's Largest UK Stocking Centre
On-site manufacturing of Rotork Fluid Systems fluid power
actuators including the Skilmatic range and Rotork Gears
gearboxes and gear operators for all valve types.
Rotork Site Services
The Leeds facility is home to Rotork's largest UK service
operation, incorporating dedicated telephone support,
workshop services and field service operations.
We have extensive experience in fitting actuators to valves,
penstocks and dampers that are already installed as part of
existing plant. Whether customers are replacing obsolete
actuators, changing power sources or motorising manual
valves, we offer a tailor made solution to meet customers’
specific requirements.
Shutdown Outages
We can support customers in making sure that all their
actuators are fully operational and that they meet tight
shutdown deadlines. We are capable of servicing many
actuators simultaneously, for example some customers
look for us to remove and overhaul in our workshops over
200 actuators at the same time. We do this, reinstall and
commission the actuators and, where requested, carry out
additional actuation projects simultaneously to ensure that
customers make the most of their plant shutdown time.
Factory Fitting of Actuators to New Valves
The careful assembly of valve and actuator is critical to ensure
that an automated valve performs correctly and reliably.
Whilst this service is often carried out by valve manufacturers,
if there is a need we can provide this service.
Rotork Automation Projects
Every year Rotork carry out significant control and
automation projects throughout the world. This is a growing
requirement from our customers who are often looking for a
complete flow control solution to automate part or all of their
processes.
For further information on the full range of Rotork UK Site
Services operations see PUB056-002-00.
4
Rotork UK
Rotork UK is the leading supplier of valve
actuation solutions and service support to the
UK power, water and chemical industries.
As a Rotork Centre of Excellence we provide complete valve
actuation solutions. Our dedicated team is trained and
qualified to serve our customers with custom engineered
solutions and complete project management – from contract
award; to assembly, test and inspection; to installation
and commissioning; and finally to service and preventive
maintenance support.
Complete valve actuation solutions
• End user specification review
• Application engineering
• Actuation control systems design
• Project management
• Document control
• Valve/actuator inspection and test
• Installation and commissioning
• On-site and In-house customer training facilities and
bespoke programmes
• Rotork's largest actuation workshop for upgrades,
overhaul, repairs and factory fit solutions
• Field service technicians operating throughout the UK
providing the following services:
• Repairs and Upgrades
• Loan Actuator Service
• Health Checks / Preventative Maintenance
• Shutdown Services
• Installation and Commissioning
• Certified Inspection and Safety Checks
Keeping the World Flowing
5
Rotork Gears Products
Rotork Gears is a specialist supplier of gearboxes,
adaptions and accessories to the international
valve and actuator industry with manufacturing
plants worldwide.
Rotork Gears provides the widest range of valve gearboxes
in the world, designed to withstand the harsh challenges of
various environments, including subsea and nuclear. We also
provide a complete range of mounting brackets, extension
shafts, pedestals and accessories for the valve and actuator
industry. This is complemented by design and consulting
services that cover a whole range of valve and actuator
adaption needs.
The Rotork Gears facility in Leeds incorporates the company
headquarters, a modern research & development centre
and manufacturing of IW, IB, IS, MOW, MTW and HOB
gearboxes. The extensive testing and quality control facilities
mean we are able to carry out life testing, overload testing
and some environmental testing in-house.
Product Ranges Include:
IW - Heavy duty cast and ductile iron quarter-turn worm
gearboxes suited for plug, ball and butterfly valves serving
the water, gas, chemical, power, and general industrial
applications.
IB - Heavy duty cast iron multi-turn bevel gearboxes suited
for the most demanding motorised applications for cast
and fabricated sluice gates, gate valves and globe and pinch
valves.
IS - Heavy duty cast iron multi-turn spur gearboxes suited for
the most demanding manual and motorised applications for
globe and gate valves and sluice gates.
MOW - Heavy duty quarter-turn modulating gearboxes
suited for control valves.
MTW - Multi-turn worm gearboxes used for applications
such as sluice gates and dampers.
HOB - Cost effectively designed commodity
hand operated bevel gears suited for sluice gates, gate,
and globe valves.
Subsea - The SSW range of quarter-turn operators are
designed for heavy-duty subsea applications. The operators
are equipped with membrane or piston type pressure
compensators to balance the pressure and allow them to
work at any depth.
Other ranges - Rotork Gears manufacture a large range of
multi-turn and quarter-turn gearboxes in aluminium, stainless
steel and cast iron suitible for motorisation or manual use.
6
Rotork Fluid Systems Products
Rotork Fluid Systems is the worlds leading
independent manufacturer of pneumatic,
hydraulic and electro-hydraulic actuators.
With manufacturing facilities throughout the
world, our Leeds facility is both a manufacturing
location for the Skilmatic range and a stocking
centre for actuator distribution throughout the
UK and Ireland.
Rotork Fluid Systems manufactures a comprehensive range
of high quality fluid power actuators and control systems.
We are dedicated to providing superior performance
actuators for use on general purpose (on/off), protective
service and special valve applications.
Leeds is the manufacturing and R&D centre for Skilmatic
actuators. Skilmatic self-contained electro-hydraulic actuators
continue to evolve and are at the forefront of technology
for safety related valves and dampers control. The Skilmatic
Leeds facility includes manufacturing, testing, R&D, sales &
after sales support to the worldwide Rotork sales teams.
Rotork Fluid Systems UK provide sales, custom engineered
solutions and stock distribution of all Rotork Fuild Systems
products throughout the UK and Ireland.
Product Ranges Include:
Skilmatic SI / SB - The Skilmatic range are electrically
operated, self-contained electro-hydraulic actuators for both
1
/4 turn and linear valve applications. Suitable for on/off,
modulating and emergency shutdown duties. Compatible
with all common fieldbus systems. Optional certification for
flameproof (ATEX, IEC, CSA etc.) and functional safety (SIL).
CP/GP/GH - CP/GP (pneumatic) and GH (hydraulic) are
scotch yoke actuators, designed to provide a rotary,
quarter-turn movement for either on/off or modulating duty.
The rugged design is available in either double-acting and
spring-return versions.
GO - Pipeline actuators designed to use pipeline gas as the
motive power source. They utilise our robust GH and RH
quarter-turn prime movers and are field proven in installations
around the world.
RC200 - Extremely compact pneumatic actuators. The RC200
scotch yoke design is particularly suited for valves with high
start or end torque requirements. It is available in doubleacting and spring-return configurations.
K-TORK - The K-TORK vane actuator is a ‘True Rotary’
actuator that does not require the conversion of a linear motion
to a rotary motion. The result is a simple, highly accurate and
reliable quarter-turn pneumatic actuator that is specified for
the most demanding process flow control applications.
Keeping the World Flowing
7
Keeping the World Flowing
www.rotork.com
A full listing of our worldwide sales and
service network is available on our website.
Rotork plc
Brassmill Lane
Bath, UK
Rotork UK Ltd
Brown Lane West, Holbeck
Leeds, LS12 6BH
tel
+44 (0)1225 733200
fax
+44 (0)1225 333467
emailmail@rotork.com
tel
PUB000-082-00
Issue 09/14
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As part of a process of on-going product development, Rotork reserves the right to amend and change specifications without
prior notice. Published data may be subject to change. For the very latest version release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognises all registered trademarks. POWTG0914.
Published and produced in the UK by Rotork Controls Limited. Registered office: Rotork plc, Brassmill Lane, Bath, BA1 3JQ, UK.