premise identification sign box system
Transcription
premise identification sign box system
M IDE NT ISE X SYST E BO M E N ATIO SIG IC N F I PREMISE IDENTIFICATION SIGN BOX SYSTEM A unique collection of 6063T5 alloy anodizing quality aluminum sign extrusions, engineered to perform throughout the many phases of a sign project. S PR SIGNPRO® sign box features include a unique built-in continuous hinge concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, works to form a weather seal keeping the inside bright and clean, and lowering maintenance costs, just 2 of the many features in a SIGNPRO® sign box. APPLICATIONS - Premise identification signs. - Nation wide sign programs. - Mall and plaza signage. - Large vinyl faced signs. - Multi tenant pylons. - Aluminum faced signs. - LED enclosures. - Airports, hospitals and public places. - Parking facilities Over 12 different self hinging face frames and 6 different cabinets to choose from. - 1-800-465-8004 - www.signalex.com - see cabinets - xxx0 = Mill - xxx1 = Clear Anodized - see cabinets WEATHER SEALED CABINETS - 3 cabinets for single faced signs......................... - BSH7002 rethinge............................................... - Raceways............................................................ - 3 cabinets for double faced signs........................ S3-A S9-A S11-A S13-A SELF HINGING FACE FRAMES - 5 face frames for plastic....................................... - 5 face frames for vinyl.......................................... - 2 face frames for multi tenant plastic panels....... - 1 face frame for 1/8” aluminum panel.................. - 1 frame for track mounted letters......................... S19-A S33-A S29-A S39-A S45-A FABRICATION FEATURES - Built-in self hinge. - No exposed fasteners, locks or hinges. - Weather seal. - Rain gutter helps eliminate water run-off from dirtying the sign face. SUPPORT - Nation wide distribution. - Web site at www.signalex.com. - Downloadable CAD drawings with bill of materials for estimating. - Spec sheets at www.signalex.com - Toll free 1-800-465-8004 order desk and technical assistance. DESIGN - Nation wide distribution........................................ - CAD drawings with bill of materials..................... - Radius & inverted corner treatments................... - Extrusions are sold in mill finish that can be painted any color or anodized any color.............. - Pole covers......................................................... - Pre-fabricated easy to assemble corner brackets. - Pre-fabricated easy to assemble post brackets. - Wire management raceway systems make for quick assembly of electrical components, and keep wiring well insulated and safe. - Can be assembled using standard shop tools like drill, screwdriver, radial arm saw with 14" metal blade for cutting and mitering extrusions. Pre-fabricated easy to assemble brackets. Raceway systems make for quick assembly of electrical components, and keep wiring well insulated and safe. To learn more about SIGNPRO visit www.signalex.com © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Product selection Easy to fabricate using simple shop Tools 1. Sign filler, also known as sign cabinet, (illustrated in blue) forms the main structure of an illuminated sign. The filler houses the electrical components, and is the joining area from which the sign is suspended or secured to posts or beams. Onto the filler sit the face frames, which support the sign graphic surface. Fillers vary depending on a) sign type, b) sign size, c) structural requirements, and d) sign depth. Cutting Product No Description S.B.O. Radial arm saw with a 14" [356 mm] carbide blade for cutting and mitering extrusions. Be sure that your carbide tip blade has a minimum of 100 teeth for a good clean cut. supplied by other Selecting a Filler consider: A - Sign type: e.g. free standing two sides visible, see double faced signs. Wall mount storefront, see single faced signs. S.B.O. B - Sign size: larger signs require windload and material expansion and contraction considerations, see filler design guidelines. supplied by other C - Structural requirements: each filler is designed to be fabricated to a maximum surface area. Signs exceeding these parameters would require structural reinforcement or selection of a wider filler. Wider fillers are structurally stronger to withstand greater windloads and accommodate larger internal posts. Portable band saw. supplied by other S.B.O. Hole punch for 2108 and 2109 Snap-inBushings speeds the process of preparing raceways for electrical wiring. Assembly S.B.O. supplied by other #30 drill bit is used to drill pilot holes for 2107 self tapping screws that secure brackets. #20 Drill bit used for self tapping screws 2106A (#10 x 3/4"). Used as an alternative to 2106. D - Sign depth: filler depth varies mainly for structural reasons, but sign depth can also be used to enhance the sign's overall proportions. S.B.O. 2. Face frames (illustrated in orange) hold the graphic. They vary depending on a) sign size, b) sign type or sign face material. 2114 #20 x 1/4" Drill tap used to thread hinging and locking set screws holes for 2106. 2111 #2 Robertson head screwdriver used with 2107 and 2106A Robertson head screws. S.B.O. Pop rivet gun. 1/8" [3 mm] rivets are used to join sheet metal back and secure the wire management raceway to the sign back. Selecting a Face Frame consider: A - Sign size: larger signs require different frames for material expansion and structural considerations. B - Sign type and sign face material: - Acrylic plastic or polycarbonate - 20 oz. fiber reinforced flexible vinyl face material - Aluminum or laminated aluminum sheet - Track mounted changeable letters Finish: Sign cabinet and face frame are finished [as indicated by the last digit of the part #. For custom finishes use 0 and specify the custom color or process]. xxx0 = Mill Finish xxx1 = Clear Anodized The Network Distribution/Warehousing Signalex Inc. has established a network of independent Sign Supply Distributors across North America and licensed manufacturers / distributors in Germany, Singapore, Hong Kong, Korea and Japan. Sign specifiers and buyers have the confidence in specifying our products nationally, knowing they will be readily available locally to sign manufacturers on a competitive basis, and manufactured with a guarantee of quality throughout the network. supplied by other supplied by other S.B.O. supplied by other Aluminum mig welder. Welding is recommended as an alternative to 2107 screws on larger signs and structural components. Terms and Conditions 1) All items are sold in carton lot quantities, F.O.B. Distributor 2) Prices are subject to change without notice The Support SIGNSPEC® is a timesaving computerized sign specification and drawing package on AutoCAD® that will assist you with design details and permit drawings. Our service consultants are available to assist you with the use of this manual, the selection of products and the development of new visual communication projects. As well, sectional CAD drawings for most products can be downloaded @ www.signalex.com. All technical and engineering specifications provided in this manual have been based on using Signalex extrusions and components only, and should not be used as a guide to other sign systems. Support and warranty applicable to signs fabricated using all of the correct manufacturer recommended components only. Technical Assistance Contact our technical staff for information on the following items: - Sign construction and components - Lighting arrangements - Clearances and servicing requirements - Custom designs or details 5617 McAdam Road, Mississauga, Ont., Canada L4Z 1N4 Tel.: (905) 568-2711 Fax: (905) 568-2570 Toll Free: (800) 465-8004 E-Mail: signalex@inforamp.net http://www.signalex.com © 2003 SIGNALEX INC. ALL RIGHTS RESERVED BSH Best self hinging single sided cabinets TION S IG N X SYS BO T M E ISE IDEN EM CA FI TI Aluminum fillers and frames provide variety of sign cabinet depths Self adhesive neoprene gasket provides a weather seal between the face frame and cabinet PR Stainless steel set screws act as hinge pin on top Product group © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 1-800-465-8004 Acrylic lock strips required top and bottom to secure face Double gutter helps eliminate water run-off from dirtying the face 12 optional face frames may be used Self-hinged aluminum face frame supports sign face safely for easy maintenance Concealed extruded aluminum corner brackets are screwed in place at each mitre Ballasts are fastened directly in the formed horizontal raceways, wired and concealed with a blank cover Mitred face frames are secured together with corner brackets and concealed fastening overall dimensions of each cabinet vary depending on face frame used. The O.D. shown below is * The the most common dimension for each cabinet when combined with self hinging face frames. Eg: BSHF-R680’s O.D. is 8”. Therefore, most of the self hinging face frames, when combined with the BSHF-R680 cabinet extrusion, will be 8”. Face frames for Aluminum faces will have smaller O.D., while face frames for vinyl and face frame adapters, like the BSH1100 hinge on hinge, will make the cabinet have a larger O.D. See face frames. BSHF-R680 Regular Most commonly used single face cabinet extrusion O.D. 8" [202mm] WITH MOST FACE FRAMES* 6 5/16” [160mm] FRONT BACK S 3-A S 4-A S 5-A S 6-A S 7-A S 8-A FACE FRAME BSHF-S350 Small Small cabinet for SRT vinyl face frames O.D. 6" [152mm]* 3 1/4” [83mm] + FACE FRAME BSHF-W 850 Wide Wide cabinet. Recommended for vinyl face frames O.D. 10" [254mm]WITH MOST FACE FRAMES* 8 1/4” [209mm] + FACE FRAME BSH-7002 Retfit Self Hinge For SIGNPRO self hinging face frames S 9-A S 10-A O.D. 2 3/8” [61mm] 3-A SIGNPRO SINGLE SIDED CABINETS INVENTORY LOG OF PRODUCTS PURCHASED PRODUCT 680 3-A SIGNPRO SINGLE SIDED CABINETS QTY JOB 4pc Parkdale Mall © 2003 SIGNALEX INC. ALL RIGHTS RESERVED ADDITIONAL NOTES, TIPS, AND F.A.Q.s Self hinging single sided cabinets TION S IG N BSHF-R680 X SYS BO T M E ISE IDEN EM CA FI TI BSHF-S350 BSHF-R680 BSHF-W850 BSH7002 Rethinge BSHF-R680 Regular cabinet PR 11 1-800-465-8004 Lamp spacing: Lamps are mounted 1¼” [32mm] from the sign back @12” [305mm] spacing between lamps for even illumination Wiring: Accommodates 4" or 6" overlap wiring raceways with pre-punched socket holes @ 2” [51mm] centers Ordering: Extrusions sold in 22’3” lengths unless otherwise specified Cabinet size before structural reinforcement required: H: Up to 96” [2.438m] W: Any length D: Overall depth varies depending on face frames. See reverse page. Cutting Tools Measure extrusions to sign overall length and height. Mitre cut and assemble with 684 pre-fabricated corner brackets using 2107 screws or weld Cut white baked enamel sign back to sign O.D. less 1” and rivet to cabinet extrusion Install the self adhesive neoprene weather seal gasket along the cabinet perimeter Common components 2105 Neoprene gasket weather seal used with all Signpro cabinets 1 2 2107 9 Assembly Tools 8 7 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 5 5 2106 4 3 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws 6 2106A Hole Punch for Bushings 2106A Assemble gussets, ballast brackets and raceway covers using 2107 screws Cut vertical raceways to sign overall height less 1” and rivet to sheet metal back 2 3 684 4 685 5 686 or 695 6 687 or 691 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cabinet Extrusions For custom finishes call your distributor Product No Description BSHF-R680 BSHF-R681 Single sided cabinet Single sided cabinet Finish Mill finish 7 688 or 692 Robertson S.S. Screws #10 x 24 x 11/16” used as alternative to 2106 8 9 689 or 693 690 or 694 Optional 6” [153mm] Overlap Wire Management Raceways Pack Qty. 4 4 Clear Anodized Assembly Brackets Corner Bracket 684 Joiner Bracket when longer than 22'3" 685 4” [102mm] Overlap Wire Management Raceways Painted Steel Bottom [sold in 8' lengths] 687 D-hole covers [sold in 8' lengths] 688 Painted Steel Blank covers [sold in 8' lengths] 689 Painted Steel BSHF-R Gusset 686 Painted Steel Ballast bracket 690 Painted Steel 2108 or 2109 Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. 40 16 30 30 30 100 50 Wire management raceways are sold as painted galvanized steel. Also available in unpainted steel and unpainted aluminum by special order. Call your distributor. Product No 691 692 693 695 694 Description 6" bottom [sold in 8' lengths] 6" D-hole covers [sold in 8' lengths] 6" blank covers [sold in 8' lengths] BSHF-R Gusset 6” Ballast bracket Finish Painted Steel Pack Qty. 20 20 20 150 50 Painted Steel Painted Steel Painted Steel Painted Steel Common system components 2105 Weather seal gasket (sold per 50’) 2108 Snap-in-bushing SB-625-8 5/8” 2109 Snap-in-bushing SB-500-8 1/2” 2107 2106 2106A 20 250 250 2000 100 100 #8 x 5/16” socket screw Stainless set screw 1/4” x 3/4” Robertson S.S. screw #10 x 24 x 11/16” S 3-A Optional face frames for this cabinet ISE IDEN EM D N CABINET H PR F X SYS BO T D: Overall depth varies depending on face frame, see below. H: Hinging and locking screws. 2106A Robertson screws F: Can be used with your choice of any one of 12 different self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI M E BSHF-R680 FOR PLASTIC FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners Inverted radius corners BSH1250 BSH2000 BSH6250 BSH1500 BSH1800 S19-A F: 1 1/4” [32mm] D: 8” [203mm] 3/16” [5mm] plastic Max H: 4’ [1.22m] Max L: 31’-6” [9.6m] R-FR1250 cast set I-FR1250 cast set S21-A F: 2” [51mm] D: 8” [203mm] 3/16” [5mm] plastic Max H: 6’ [1.83m] Max L: 31’-6” [9.6m] R-FR2000 cast set I-FR2000 cast set S23-A F: 5/8” [16mm] D: 8” [203mm] 1/8” [3mm] plastic Max H: 3’ [9.1m] Max L: 10’ [3m] S25-A F: 1 1/2” [38mm] D: 8” [203mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] S27-A F: 2” [51mm] D: 8 11/16” [221mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] FOR PLASTIC MULTI PANELS FOR ALUMINUM FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1260 BSH2060 S29-A F: 1 1/4” [32mm] D: 8” [203mm] 3/16” [5mm] plastic Max H: 4’ [1.22m] Max L: 31’-6” [9.6m] S31-A F: 2” [51mm] D: 8” [203mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] SR2010 SR2520 BSH1950 FLS2010 BSH1970 S33-A F: Frameless D: 9 1/16” [230mm] Flexible Vinyl Max H: 6’ [1.83m] Max L: N/A R-FR-SR2010 cast set S35-A F: 1 1/2” [38mm] D: 9 1/2” [241mm] Flexible Vinyl Max H: 6’ [1.83m] Max L: N/A S37-A F: 1 7/8” [48mm] D: 8 11/16” [221mm] Flexible Vinyl Max H: 10’ [3m] Max L: N/A R-DR1950 cast set S39-A F: 2” [51mm] D: 9 9/16” [243mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A S41-A F: Frameless D: 9 3/8” [238mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1700 S43-A F: Frameless D: 7 1/4”[184] 1/8” [3mm] Aluminum Max H: 5’ [1.5m] Max L: 20’ [6m] FOR VINYL FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners FOR TRACK MOUNTED LETTERS Face frame Page Face Dimension Overall depth Face material Face fabrication size FLIP FRAME FACE FRAME ADAPTER Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1100 S45-A F: N/A D: 10 1/8” [257mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’- 6” [9.6m] PFS-1500 Call F: 1 1/4” [32mm] D: 8”[203mm] 1/8” [3mm] plastic diffuser + 1/8” lens Max H: 3’ [914mm] Max L: 10’ [3m] Radius Corners for Single Sided Plastic Faced Signs Set of 1 Filler 1 Face frame Inverted Radius Corners Set of 1 Filler 1 Face frame Product No R-FR1250 R-FR2000 Description Pack Qty. BSH-F-1250 4” [102mm] radii. Mill finish BSH-F-2000 6” [152mm] radii. Mill finish One Set One Set Inverted Radius Corners for Vinyl Faced Signs I-FR1250 BSH-F-1250 4” [102mm] radii. Mill finish I-FR2000 BSH-F-2000 6” [152mm] radii. Mill finish One Set One Set Radius Corners for Vinyl Faced Signs R-FR1950 BSH-F-1950 6” [152mm] radii. Mill finish R-FR-SR2010 SR2010 6” [152mm] radii. Mill finish One Set One Set Radius corners are manufactured from sand cast aluminum and require additional finishing including filing, primer coating and sanding before applying the final coat. Using unfinished radius corners is not recommended. S 4-A © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Radius Corners BSHF-R680 X SYS BO T M E ISE IDEN EM BSHF-S350 Self hinging single sided cabinets TION S IG N CA FI TI BSHF-S350 BSHF-W850 BSH7002 Rethinge BSHF-S350 Small cabinet for SRT vinyl face frames PR 1 1-800-465-8004 Lamp spacing: Lamps are mounted ¼” [6mm] from the sign back @6” [152mm] spacing between lamps for even illumination Wiring: Accommodates single lamp wiring raceways Cabinet size before structural reinforcement required: H: Up to 4’-0” [1.2m] W: Up to 12’-0” [3.66m] D: Overall depth varies depending on face frames. See reverse page. Ordering: Cutting Tools White baked enamel sign back is riveted to cabinet extrusion Measure extrusions to sign overall length and height. Mitre cut and assemble with 3504 pre-fabricated corner brackets using 2107 screws or weld Extrusions sold in 22’3” lengths unless otherwise specified Install the neoprene weather seal gasket along the cabinet perimeter Common components 2105 Neoprene gasket weather seal used with all Signpro cabinets 1 2107 3 2 Assembly Tools 5 4 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 6 2106 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws 2106A Robertson S.S. screws #10 x 24 x 11/16” used as alternative to 2106 2 3 3504 355 4 175/176 6 687 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Description BSHF-S350 BSHF-S351 Single sided cabinet Single sided cabinet 690 689 Common system components Cabinet Extrusions Product number 7 Finish Mill finish Pack Qty. Clear Anodized 6 6 For custom finishes call your distributor. Assembly Brackets Corner Bracket 3504 Jonier Bracket 355 40 16 Wire Management Raceways Painted Steel* 1 3/4” bottom & cover [sold in 8’ lengths] 175/176 4" bottom [sold in 8’ lengths] 687 4" blank covers [sold in 8’ lengths] 689 4" ballast bracket 690 10 30 30 50 Wire management raceways are sold as painted galvanized steel. Also available in unpainted steel and unpainted aluminum by special order. Call your distributor. Product No Description Finish 2105 Weather seal gasket (sold per 50’) 2107 2106 2106A #8 x 5/16” socket screw Stainless set screws 1/4” x 3/4” Robertson S.S. screw #10 x 24 x 11/16” Pack Qty. 20 2000 100 100 S 5-A F H CABINET ISE IDEN EM D N X SYS BO T D: Overall depth varies depending on face frame, see below. H: Hinging and locking screws. 2106A Robertson screws F: Specifically designed for SRT self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI PR Optional face frames for this cabinet M E BSHF-S350 Face frame Page Face Dimension Overall depth Face material Face fabrication size S 6-A SR2010 SR2520 S33-A F: Frameless D: 6” [152mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: N/A S35-A F: 1 1/2” [38mm] D: 6 1/2” [165mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: N/A © 2003 SIGNALEX INC. ALL RIGHTS RESERVED FOR VINYL FACES BSHF-R680 X SYS BO T M E ISE IDEN EM BSHF-W850 Self hinging single sided cabinets TION S IG N CA FI TI BSHF-S350 BSH7002 Rethinge BSHF-W850 BSHF-W850 Wide cabinet Recommended for vinyl face frames PR 11 1-800-465-8004 Lamp spacing: Lamps are mounted 1¼” [32mm] from the sign back @12” [305mm] spacing between lamps for even illumination Wiring: Accommodates 4" or 6" overlap wiring raceways with pre-punched socket holes @ 2” [51mm] centers Ordering: Extrusions sold in 22’3” lengths unless otherwise specified Cabinet size before structural reinforcement or sag bars are required: H: Up to 120” [3.048m] W: Any length D: Overall depth varies depending on face frames. See reverse page. Cutting Tools White baked enamel sign back is riveted to cabinet extrusion Measure extrusions to sign overall length and height. Mitre cut and assemble with 854 pre-fabricated corner brackets using 2107 screws or weld Common components Install the self adhesive neoprene weather seal gasket along the cabinet perimeter. 2105 Neoprene gasket (self adhesive) weather seal used with all Signpro cabinets 11 2107 2 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 9 Assembly Tools 7 5 8 2106 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws 4 2106A 2106A 3 Robertson S.S. screws #10 x 24 x 11/16” used as alternative to 2106 6 Hole Punch for Bushings 2 3 854 4 855 5 856 or 858 6 687 or 691 Cabinet Extrusions For custom finishes call your distributor © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Product No Description BSHF-W850 Single sided cabinet BSHF-W851 Single sided cabinet Mount the assembled face frame on to cabinet and drill along the sign top for hinging screws, and along the bottom for locking screws Assemble gussets, ballast brackets and raceway covers using 2107 screws Measure raceways to sign overall height less .5” and rivet to sheet metal back Finish Mill finish 8 688 or 692 9 689 or 693 690 or 694 Optional 6” [153mm] Overlap Wire Management Raceways Pack Qty. 4 4 Clear Anodized Assembly Brackets Corner Bracket 854 Joiner Bracket when longer than 22'3" 855 4” [102mm] Overlap Wire Management Raceways Bottom [sold in 8' lengths] Painted Steel 687 D-hole covers [sold in 8' lengths] Painted Steel 688 Blank covers [sold in 8' lengths] 689 Painted Steel BSHF-R Gusset 856 Painted Steel Ballast bracket 690 Painted Steel 2108 or 2109 7 28 16 30 30 30 130 50 Wire management raceways are sold as painted galvanized steel. Also available in unpainted steel and unpainted aluminum by special order. Call your distributor. Product No 691 692 693 695 694 Description 6" bottom [sold in 8' lengths] 6" D-hole covers [sold in 8' lengths] 6" blank covers [sold in 8' lengths] BSHF-R Gusset 6” Ballast bracket Finish Painted Steel Pack Qty. 20 20 20 150 50 Painted Steel Painted Steel Painted Steel Painted Steel Common system components 2105 Weather seal gasket (sold per 50’) 2108 Snap-in-bushing SB-625-8 5/8” 2109 Snap-in-bushing SB-500-8 1/2” 2107 2106 2106A 20 250 250 2000 100 100 #8 x 5/16” socket screw Stainless set screw 1/4” x 3/4” Robertson S.S. screw #10 x 24 x 11/16” S 7-A Optional face frames for this cabinet ISE IDEN EM D F N CABINET PR H X SYS BO T D: Overall depth varies depending on face frame, see below. H: Hinging and locking screws. 2106A Robertson screws F: Can be used with your choice of any one of 12 different self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI M E BSHF-W850 FOR PLASTIC FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners Inverted radius corners BSH1250 BSH2000 BSH6250 BSH1500 BSH1800 S19-A F: 1 1/4” [32mm] D: 10” [254mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] R-FR1250 cast set I-FR1250 cast set S21-A F: 2” [51mm] D: 10” [254mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] R-FR2000 cast set I-FR2000 cast set S23-A F: 5/8” [16mm] D:10” [254mm] 1/8” [3mm] plastic Max H: 3’ [914mm] Max L: 10’ [3m] S25-A F:1 1/2” [38mm] D:10” [254mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’- 6” [9.6m] S27-A F: 2” [51mm] D:10 3/4” [273mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] FOR PLASTIC MULTI PANELS Face frame Page Face Dimension Overall depth Face material Face fabrication size FOR ALUMINUM FACES BSH1700 BSH1260 BSH2060 S29-A F:1 1/4” [32mm] D:10” [254mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] S31-A F: 2” [51mm] D:10” [254mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] SR2010 SR2520 BSH1950 FLS2010 BSH1970 S33-A F: Frameless D:11 1/16” [281mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] S35-A F: 1 1/2” [38mm] D: 11 1/2” [292mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] S37-A F: 1 7/8” [48mm] D:10 11/16” [271mm] Flexible Vinyl Max H: 10’ [3m] Max L: 31’-6” [9.6m] R-DR1950 cast set S39-A F: 2” [51mm] D:11 9/16” [294mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A S41-A F: 2” [51mm] D: 11 3/8” [289mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A Face frame Page Face Dimension Overall depth Face material Face fabrication size S43-A F: Frameless D: 9 1/4” [2.3m] 1/8” [3mm] Aluminum Max H: 5’ [1.5m] Max L: 20’ [6m] FOR VINYL FACES Radius corners FOR TRACK MOUNTED LETTERS Face frame Page Face Dimension Overall depth Face material Face fabrication size S 8-A FLIP FRAME FACE FRAME ADAPTER BSH1100 S45-A F: N/A D: 10 1/8” [257mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] Face frame Page Face Dimension Overall depth Face material Face fabrication size PFS-1500 Call F: 1 1/4” [32mm] D: 8” [203mm] 3/16” [5mm] plastic Max H: 3’ [914mm] Max L: 10’ [3m] © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame Page Face Dimension Overall depth Face material Face fabrication size Ret hinge for using SIGNPRO face frames on non-SIGNPRO cabinets TION S IG N BSHF-R680 X SYS BO T M E ISE IDEN EM CA FI TI BSHF-S350 BSHF-W850 BSH7002 BSH7002 BSH7002 PR 11 1-800-465-8004 Cutting Tools Measure extrusions to sign overall length and height. plus 1/4” [ 5 mm]. Install the neoprene weather seal gasket along the cabinet face perimeter Drill along the sign top for hinging Common components screws, and along the bottom for 2105 locking screws, then mount the assembled face frame on to cabinet. Neoprene gasket weather seal used with all Signpro cabinets Assembly Tools 2106 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws 2106A 11 Robertson S.S. screws #10 x 24 x 11/16” used as alternative to 2106 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cabinet Extrusions For custom finishes call your distributor Product No Description BSH7002 Rethinge Finish Mill finish Common system components 2105 Weather seal gasket (sold per 50’) 2106 Stainless set screws 1/4” x 3/4” 2106A Robertson S.S. screw #10 x 24 x 11/16” Pack Qty. 8 20 2000 100 S 9-A Optional face frames for this self hinging retainer ISE IDEN EM D O H N PR F X SYS BO T D: Overall depth varies depending on face frame, see below. O: 1” [25mm] overlap H: Hinging and locking screws. 2106A Robertson screws F: Can be used with your choice of any one of 12 different self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI M E BSH7002 FOR PLASTIC FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners Inverted radius corners BSH1250 BSH2000 BSH6250 BSH1500 BSH1800 S19-A F 1 1/4” [32mm] D 2 3/4” [70mm] 3/16” [5mm] plastic Max H: 4’ [1219mm] Max L: 31’ 6” [9601mm] R-FR1250 cast set I-FR1250 cast set S21-A F 2” [51mm] D 2 3/4” [70mm] 3/16” [5mm] plastic Max H: 6’ [1829 mm] Max L: 31’ 6” [9601mm] R-FR2000 cast set I-FR2000 cast set S23-A F: 5/8” [16mm] D: 2 3/4” [70mm] 1/8” [3mm] plastic Max H: 3’ [914 mm] Max L: 10’[3048 mm] S25-A F 1 1/2” [38mm] D: 2 3/4” [70mm] 3/16” [5mm] plastic Max H: 5’ [1524 mm] Max L: 31’ 6” [9601mm] S27-A F: 2” [51mm] D: 3 7/16” [87mm] 3/16” [5mm] plastic Max H: 5’ [1524 mm] Max L: 31’ 6” [9601mm] FOR PLASTIC MULTI PANELS Face frame Page Face Dimension Overall depth Face material Face fabrication size FOR ALUMINUM FACES BSH1700 BSH1260 BSH2060 S29-A F: 1 1/4” [32mm] D: 2 3/4” [70mm] 3/16” [5mm] plastic Max H: 4’ [1219mm] Max L: 31’ 6” [9601mm] S31-A F: 2” [51mm] D: 2 3/4” [70mm] 3/16” [5mm] plastic Max H: 6’ [1829 mm] Max L: 31’ 6” [9601mm] SR2010 SR2520 BSH1950 FLS2010 BSH1970 S33-A Frameless D: 3 3/4” [96mm] Flexible Vinyl Max H: 6’ [1.83 m] Max L: 31’ 6” [9.6 m] S35-A F: 1 1/2” [38mm] D: 4 1/8” [105mm] Flexible Vinyl Max H: 6’ [183 m] Max L: 31’ 6” [9.6 m] S37-A F: 1 7/8” [48mm] D: 3 9/16” [91mm] Flexible Vinyl Max H: 10’ [3.05 m] Max L: 31’ 6” [9.6 m] R-DR1950 cast set S39-A F: 2” [51mm] D: 4 3/8” [111mm] Flexible Vinyl Max H: 8’ [2.44 m] Max L: N/A S41-A Framless D: 4 1/8” [105mm] Flexible Vinyl Max H: 8’ [244 m] Max L :N/A Face frame Page Face Dimension Overall depth Face material Face fabrication size S43-A Frameless D: 10” [254mm] 3/16” [5mm] plastic Max H: 5’ [1524 mm] Max L: 20’[6096 mm] FOR VINYL FACES Radius corners FOR TRACK MOUNTED LETTERS Face frame Page Face Dimension Overall depth Face material Face fabrication size S 10-A FLIP FRAME FACE FRAME ADAPTER BSH1100 S45-A F: N/A D 10 1/8” [257mm] 3/16” [5mm] plastic Max H: 4’ [1219mm] Max L: 31’ 6” [9601mm] Face frame Page Face Dimension Overall depth Face material Face fabrication size PFS-1500 Call 1 1/4” [32mm] 8” [203] 3/16” [5mm] plastic Max H: 3’ [914mm] Max L: 10’ [3048] © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame Page Face Dimension Overall depth Face material Face fabrication size Wire management raceways TION S IG N X SYS BO T ISE IDEN EM CA FI TI 7 or 8 D 7 or 8 6 5 4” Raceways D M E PR W 1-800-465-8004 6 5 6 D W D: 1 1/4” [32mm] W: 4” [102mm] W D: 1 1/4” [32mm] W: 6” [152mm] D: 1 1/4” [32mm] W: 1 3/4” [45mm] 4” [102mm] Wire Management Raceways. 4 5 686 Product No. 7 6 687 8 690 689 688 2108 or 2109 9 Description Pack Qty. 30 30 30 100 50 687 4" Overlap raceway bottom 8' 688 4" Overlap raceway D-hole covers 8' 689 4" Overlap raceway blank covers 8' 686 BSHF-R Gusset 4" overlap 690 4" Overlap ballast bracket Raceways listed above are pre painted white steel. 6” [152mm] Wire Management Raceways. 4 5 695 Product No. 691 8 7 6 694 693 692 2108 or 2109 9 Description Pack Qty. 6" Overlap raceway bottom 8' 691 6" Overlap raceway D-hole covers 8' 692 6" Overlap raceway blank covers 8' 693 BSHF-R Gusset 6" overlap 695 6" Overlap ballast bracket 694 Raceways listed above are pre painted white steel. 20 20 20 150 50 1 3/4” [45mm] Wire Management Raceways. 175 / 176 687or 691 1 3/4” [45mm] Wire Management Raceways. Product No. © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 175/176 8 7 6 Description 1 3/4" raceway bottom and cover 8' 2108 or 2109 9 689 or 693 690 or 694 Pack Qty. 10 S 11-A Typical wire management raceway layouts 7 ISE IDEN EM 6 9 2108 or 2109 Raceway bottom riveted to sign or awning back PR Stiffening gusset secured using 2107 screws M E 5 D-hole covers at 2” centers snap onto bottoms and locked using 2107 screws X SYS BO T 4 TION S IG N CA FI TI Ballast bracket snaps Blank covers snap onto bottoms and locked using into bottom and is secured using 2107 2107 screws screws Typical layout for 4” [102mm] overlap wire management raceways. 2” 6 7 Switch 4 5 9 Sign back H.O. ballast H.O. Lamp Typical layout for 6” [151mm] overlap wire management raceways. 2” 6 7 4 Switch 5 9 Sign back H.O. ballast 8 H.O. Lamp Typical layout for 1 3/4” [45mm] single lamp wire management raceways. 6 175/176 6 175/176 S 12-A Switch 5 H.O. Lamp 9 H.O. ballast Sign back 2108 or 2109 Hole Punch for Bushings © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 6 BSH Best self hinging double sided cabinets M E ISE IDEN EM X SYS BO T PR Product group © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 1-800-465-8004 Double gutter helps eliminate water run-off from dirtying the face. White backed enamel raceways provide mounting and concealed wiring of high output sockets. Aluminum fillers for sign cabinet are mitred at corners Stainless steel set screws act as hinge pin on top Acrylic lock strips required top and bottom to secure face Self-hinged face frame supports sign face safely for easy maintenance Self adhesive neoprene gasket provides weather seal between the face frame and cabinet Mitred face frames are joined together with corner brackets and concealed fasteres Concealed aluminum corner brackets are screwed in place at each mitre Blunt nose screws are used to fasten all corner brackets and raceway covers 12 optional face frames may be used Ballasts are fastened directly to interior flat surface of filler for maximum heat dissipation Stainless steel set screws provide blowout proof closure of sign face overall dimensions of each cabinet vary depending on face frame used. The O.D. shown below is * The the most common dimension for each cabinet when combined with self hinging face frames. Eg: BSHD-R8740’s O.D. is 11”. Therefore, most of the self hinging face frames, when combined with the BSHD-R8740 cabinet extrusion, will be 11”. Face frames for Aluminum faces will have smaller O.D., while face frames for vinyl and face frame adapters, like the BSH1100 hinge on hinge, will make the cabinet have a larger O.D. See face frames. BSHD-R 8740 Regular FRONT BACK S 13-A S 14-A S 15-A S 16-A S 17-A S 18-A O.D. 11" [279mm] WITH MOST FACE FRAMES* 7 ½”[190mm] BSHD-M 1020 Medium O.D. 13 ¼” [337mm] WITH MOST FACE FRAMES* 9 ¾” [247mm] BSHD-M 1020 Medium TION S IG N CA FI TI BSHD-W 1300 Wide O.D. 15 1/2" [337mm] WITH MOST FACE FRAMES* 12” [305mm] 3-A SIGNPRO DOUBLE SIDED CABINETS 1-800-465-8004 INVENTORY LOG OF PRODUCTS PURCHASED PRODUCT 680 3-A SIGNPRO DOUBLE SIDED CABINETS QTY JOB 4pc Parkdale Mall © 2003 SIGNALEX INC. ALL RIGHTS RESERVED HELPFUL NOTES, TIPS, AND F.A.Q.s BSHD-R8740 X SYS BO T M E ISE IDEN EM BSHD-R8740 Self hinging double sided cabinets TION S IG N CA FI TI BSHD-M1020 BSHD-W1300 BSHD-R8740 Regular cabinet PR 1 P Internal post 1-800-465-8004 Cabinet size before structural reinforcement or sag bars are required: H: Up to 8’-0” [2.438m] W: 6’-0” [1.828m] D: Overall depth varies depending on face frames. P: Up to 4” [102mm] Internal post Recommended up to 4’-0” [1.219m] span with no additional support Cutting Tools Lamp spacing: 10” [254mm] spacing between lamps is recommended for even illumination Wiring: Accommodates wiring raceways pre-punched socket holes @ 2” [51mm] centers Ordering: Extrusions sold in 22’3” lengths unless otherwise specified Install the neoprene weather seal gasket along the cabinet face perimeter Measure extrusions to sign overall length and height. Mitre cut and assemble with 8744 pre-fabricated corner brackets using 2107 screws or weld Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. 1 3 Fasten ballast to cabinet with 8750 ballast brackets using 2107 screws 2 Common components 2105 Neoprene gasket (self adhesive) weather seal used with all Signpro cabinets. 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways Assembly Tools less R 5 + For each radius or inverted radius corner cut extrusion less radius dimension 2106 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws 2106A 6 2 3 8744 4 4 8745 8751 Post mount brackets can be installed using 2107 screws. Welding is recommended 5 8751 6 8750 8748 Common system components Cabinet Extrusions For custom finishes call your distributor © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Product No Description BSHD-R8740 Double sided cabinet BSHD-R8741 Double sided cabinet Robertson S.S. screws #10 x 24 x 11/16” used as alternative to 2106 Finish Mill finish Pack Qty. Clear Anodized 4 4 Assembly Brackets 8744 Corner Bracket 8745 Joiner Bracket when longer than 22'3" 8751 Post Mount Bracket 40 16 20 Wire Management Raceways Raceway covers [sold in 8' lengths] 8748 Ballast brackets 8750 20 60 Painted Steel Product No Description 2105 2108 2109 Weather seal gasket (sold per 50’) Snap-in-bushing SB-625-8 5/8” Snap-in-bushing SB-500-8 1/2” 2107 2106 2106A #8 x 5/16” socket screw Stainless set screws 1/4” x 3/4” Robertson S.S. screw #10 x 24 x 11/16” Pack Qty. 20 250 250 2000 100 100 Wire management raceways are sold as painted galvanized steel. Also available in unpainted steel and unpainted aluminum by special order. Call your distributor. S 13-A Optional face frames for this cabinet ISE IDEN EM D N CABINET PR H F X SYS BO T D: Overall depth varies depending on face frame, see below. H: Hinging and locking screws. 2106A Robertson screws F: Can be used with your choice of any one of 12 different self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI M E BSHD-R8740 FOR PLASTIC FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners Inverted radius corners BSH1250 BSH2000 BSH6250 BSH1500 BSH1800 S19-A F: 1 1/4” [32mm] D: 11” [279mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’- 6” [9.6m] R-DR1250 cast set I-DR1250 cast set S21-A F: 2” [51mm] D: 11” [279mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] R-DR2000 cast set I-DR2000 cast set S23-A F: 5/8” [16mm] D: 11” [279mm] 1/8” [3mm] plastic Max H: 3’ [914 mm] Max L: 10’ [3m] S25-A F: 1 1/2” [38mm] D: 11” [279mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] S27-A F: 2” [51mm] D: 12 3/8” [314mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] FOR PLASTIC MULTI PANELS FOR ALUMINUM FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1260 BSH2060 S29-A F: 1 1/4” [32mm] D: 11” [279mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’- 6” [9.6m] S31-A F: 2” [51mm] D: 11” [279mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’- 6” [9.6m] SR2010 SR2520 BSH1950 FLS2010 BSH1970 S33-A F: Frameless D: 13 5/16” [334mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: N/A S35-A F: 1 1/2” [38mm] D: 9 1/2” [241mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: N/A S37-A F: 1 7/8” [48mm] D: 8 11/16” [221mm] Flexible Vinyl Max H: 10’ [3m] Max L: N/A R-DR1950 cast set S39-A F: 2” [51mm] D: 14 3/16” [361mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A S41-A F: 2” [51mm] D: 9 11/16” [246mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1700 S43-A F: Frameless D: 9 1/2” [241mm] 1/8” [3mm] Aluminum Max H: 5’ [1.5m] Max L: 20’ [6m] FOR VINYL FACES Radius corners FOR TRACK MOUNTED LETTERS Face frame Page Face Dimension Overall depth Face material Face fabrication size FLIP FRAME FACE FRAME ADAPTER BSH1100 Face frame Page Face Dimension Overall depth Face material Face fabrication size S45-A F: N/A D: 10 1/8” [257mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] Radius Corners for Single Sided Plastic Faced Signs Radius Corners Inverted Radius Corners Set of 1 Filler 2 Face frames Set of 1 Filler 2 Face frames PFS-1500 Call F: 1 1/4” [32mm] D: 8” [203] 3/16” [5mm] plastic Max H: 3’ [914mm] Max L: 10’ [3m] Radius Corners for double Sided Plastic Faced Signs Product No Description R-DR1250 BSHD-R-1250 4” [102mm] radii. Mill finish R-DR2000 BSHD-R-2000 6” [152mm] radii. Mill finish Inverted Radius Corners for Single Faced Signs I-DR1250 BSHD-R-1250 4” [102mm] radii. Mill finish I-DR2000 BSHD-R-2000 6” [152mm] radii. Mill finish Radius Corners for Vinyl Faced Signs R-DR1950 BSHD-R-1950 6” [152mm] radii. Mill finish Pack Qty. One Set One Set One Set One Set One Set Radius corners are manufactured from sand cast aluminum and require additional finishing including filing, primer coating and sanding before applying the final coat. Using unfinished radius corners is not recommended. 5 1/2" [140 mm] 11” (279 mm) diameter Pole Covers Pole cap Part No : PC 8746 S 14-A PC 8740 PC 8741 PC 8746 Pole covers, quarter round Mill finish Pole covers, quarter round Clear Anodized Pole cap 2 2 4 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame Page Face Dimension Overall depth Face material Face fabrication size X SYS BO T M E ISE IDEN EM BSHD-M1020 Self hinging double sided cabinets TION S IG N CA FI TI BSHD-R8740 BSHD-M1020 BSHD-W1300 BSHD-M1020 Medium cabinet PR 1 P Internal post 1-800-465-8004 Cabinet size before structural reinforcement or sag bars are required: H: Up to 9’-0” [2.743m] W: 7’-0” [2.133m] D: Overall depth varies depending on face frame. see reverse page P: Up to 6” [153mm] Recommended up to 6’-0” [1.828m] span with no additional support Cutting Tools Lamp spacing: 10” [25cm] spacing between lamps is recommended for even illumination Wiring: Accommodates wiring raceways pre-punched socket holes @ 2” [51mm] centers Ordering: Extrusions sold in 22’3” lengths unless otherwise specified Install the neoprene weather seal gasket along the cabinet face perimeter Measure extrusions to sign overall length and height. Mitre cut and assemble with 1024 pre-fabricated corner brackets using 2107 screws or weld Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2105 Neoprene gasket (self adhesive) weather seal used with all Signpro cabinets 5 3 2 Fasten ballast to cabinet with 1030 ballast brackets using 2107 screws Assembly Tools less R + For each radius or inverted radius corner cut extrusion less radius dimension 6 3 1024 4 1025 1031 Post mount brackets can be installed using 2107 screws. Welding is recommended 5 1031 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Description BSHD-M1020 Double sided cabinet BSHD-M1021 Double sided cabinet 2106 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws Robertson S.S. screws #10 x 24 x 11/16” used as alternative to 2106 6 1030 1028 Common system components Cabinet Extrusions For custom finishes call your distributor Product No #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 2106A 4 2 2107 Finish Mill finish Pack Qty. Clear Anodized 2 2 Assembly Brackets 1024 Corner Bracket 1025 Joiner Bracket when longer than 22'3" 1031 Post Mount Bracket 20 16 20 Wire Management Raceways Raceway covers [sold in 8' lengths] 1028 Ballast brackets 1030 20 30 Painted Steel Product No Description 2105 2108 2109 Weather seal gasket (sold per 50’) Snap-in-bushing SB-625-8 5/8” Snap-in-bushing SB-500-8 1/2” 2107 2106 2106A #8 x 5/16”socket screw Stainless set screw 1/4” x 3/4” Robertson S.S. screw #10 x 24 x 11/16” Pack Qty. 20 250 250 2000 100 100 Wire management raceways are sold as painted galvanized steel. Also available in unpainted steel and unpainted aluminum by special order. Call your distributor. S 15-A Optional face frames for this cabinet ISE IDEN EM D N CABINET PR H F X SYS BO T D: Overall depth varies depending on face frame, see below. H: Hinging and locking screws. 2106A Robertson screws. F: Can be used with your choice of any one of 12 different self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI M E BSHD-M1020 FOR PLASTIC FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1250 BSH2000 BSH6250 BSH1500 BSH1800 S19-A F: 1 1/4” [32mm] D: 13 1/4” [337mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] S21-A F: 2” [51mm] D: 13 1/4” [337mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] R-DM2000 cast set I-DM2000 cast set S23-A F: 5/8” [16mm] D: 13 1/4” [337mm] 1/8” [3mm] plastic Max H: 3’ [914 mm] Max L: 10’ [3m] S25-A F: 1 1/2” [38mm] D: 13 1/4” [337mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] S27-A F: 2” [51mm] D: 14 5/8” [372mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] Radius corners Inverted radius corners FOR PLASTIC MULTI PANELS Face frame Page Face Dimension Overall depth Face material Face fabrication size FOR ALUMINUM FACES BSH1700 BSH1260 BSH2060 S29-A F: 1 1/4” [32mm] D: 13 1/4 [337mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] S31-A F: 2” [51mm] D: 13 1/4 [337mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] SR2010 SR2520 BSH1950 FLS2010 BSH1970 S33-A F: Frameless D: 15 9/16” [396mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: N/A R-FR-SR2010 cast set S35-A F: 1 1/2” [38mm] D: 16 3/8” [416mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: N/A S37-A F: 1 7/8” [48mm] D: 14 5/8” [372mm] Flexible Vinyl Max H: 10’ [3m] Max L: N/A R-DR1950 cast set S39-A F: 2” [51mm] D: 16 3/8” [416mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A S41-A F: 2” [51mm] D: 16” [406mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A Face frame Page Face Dimension Overall depth Face material Face fabrication size S43-A F: Frameless D: 11 3/4” [298mm] 1/8” [3mm] Aluminum Max H: 5’ [1.5m] Max L: 20’ [6m] FOR VINYL FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners FOR TRACK MOUNTED LETTERS Face frame Page Face Dimension Overall depth Face material Face fabrication size FLIP FRAME FACE FRAME ADAPTER Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1100 S45-A F: N/A D: 17 1/4” [439mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] PFS-1500 Call F: 1 1/4” [32mm] D: 13 1/4” [337mm] 3/16” [5mm] plastic Max H: 3’ [914mm] Max L: 10’ [3m] Radius Corners for Double Sided Plastic Faced Signs Set of 1 Filler 2 Face frames Inverted Radius Corners Set of 1 Filler 2 Face frames Description Pack Qty. BSHD-M-2000 6” [152mm] radii. Mill finish One Set Inverted Radius Corners for Double Face Signs I-DM2000 BSHD-M-2000 6” [152mm] radii. Mill finish One Set Radius Corners for Double Face Signs R-DM1950 BSHD-M-1950 6” [152mm] radii. Mill finish R-FR-SR2010 SR2010 6” [152mm] radii. Mill Finish One Set One Set R-DM2000 Radius corners are manufactured from sand cast aluminum and require additional finishing including filing, primer coating and sanding before applying the final coat. Using unfinished radius corners is not recommended. 6” (152 mm) Pole cap Part No : PC 1206 S 16-A Product No 12” (305mm) diameter Pole Covers Pole covers, quarter round Mill finish PC 1200 Pole covers, quarter round Clear Anodized PC 1201 PC 1206 Pole cap © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Radius Corners Self hinging double sided cabinets TION S IG N BSHD-R8740 X SYS BO T M E ISE IDEN EM CA FI TI BSHD-M1020 BSHD-W1300 BSHD-W1300 BSHD-W1300 Wide cabinet PR 1 P Internal post 1-800-465-8004 Cabinet size before structural reinforcement or sag bars are required: H: Up to 10’-0” [3.048m] W: 8’-0” [2.438m] D: Overall depth varies depending on face frame P: Up to 8” [203mm] Recommended up to 8’-0” [2.438m] span with no additional support Cutting Tools Lamp spacing: 10” [254mm] spacing between lamps is recommended for even illumination Wiring: Accommodates wiring raceways pre-punched socket holes @ 2” [51mm] centers Ordering: Extrusions sold in 22’3” lengths unless otherwise specified Install the neoprene weather seal gasket along the cabinet face perimeter Measure extrusions to sign overall length and height. Mitre cut and assemble with 1304 pre-fabricated corner brackets using 2107 screws or weld Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2105 Neoprene gasket (self adhesive) weather seal used with all Signpro cabinets 5 3 2 Fasten ballast to cabinet with 1310 ballast brackets using 2107 screws Assembly Tools less R + For each radius or inverted radius corner cut extrusion less radius dimension 6 3 1304 4 1305 1311 Post mount brackets can be installed using 2107 screws. Welding is recommended 5 1311 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Description BSHD-W1300 Double sided cabinet BSHD-W1301 Double sided cabinet 2106 Stainless set screws 1/4” x 3/4” used as frame hinging and locking screws Robertson S.S. screws #10 x 24 x 11/16” used as alternative to 2106 6 1310 1308 Common system components Cabinet Extrusions For custom finishes call your distributor Product No #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 2106A 4 2 2107 Finish Mill finish Pack Qty. Clear Anodized 2 2 Assembly Brackets Corner Bracket 1304 Joiner Bracket when longer than 22'3" 1305 Post Mount Bracket 1311 20 16 20 Wire Management Raceways 1308 Raceway covers [sold in 8' lengths] 1310 Ballast brackets 20 30 Painted Steel Product No Description 2105 2108 2109 Weather seal gasket (sold per 50’) Snap-in-bushing SB-625-8 5/8” Snap-in-bushing SB-500-8 1/2” 2107 2106 2106A #8 x 5/16” socket screw Stainless set screw 1/4” x 3/4” Robertson S.S. screw #10 x 24 x 11/16” Pack Qty. 20 250 250 2000 100 100 Wire management raceways are sold as painted galvanized steel. Also available in unpainted steel and unpainted aluminum by special order. Call your distributor. S 17-A Optional face frames for this cabinet CABINET PR H F ISE IDEN EM D N X SYS BO T D: Overall depth varies depending on face frame, see below. H: Hinging and locking screws. 2106A Robertson screws F: Can be used with your choice of any one of 12 different self hinging face frames. N: Weather seal gasket. TION S IG N CA FI TI M E BSHD-W1300 FOR PLASTIC FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners Inverted radius corners BSH1250 BSH2000 BSH6250 BSH1500 BSH1800 S19-A F: 1 1/4” [32mm] D: 15 1/2” [394mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] R-FR1250 cast set I-FR1250 cast set S21-A F: 2” [51mm] D: 15 1/2” [394mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] R-FR2000 cast set I-FR2000 cast set S23-A F: 5/8” [16mm] D: 15 1/2” [394mm] 1/8” [3mm] plastic Max H: 3’ [914 mm] Max L: 10’[3m] S25-A F: 1 1/2” [38mm] D: 15 1/2” [394mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] S27-A F: 2” [51mm] D: 16 7/8” [429mm] 3/16” [5mm] plastic Max H: 5’ [1.5m] Max L: 31’-6” [9.6m] FOR PLASTIC MULTI PANELS FOR ALUMINUM FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1260 BSH2060 S29-A F: 1 1/4” [32mm] D: 15 1/2” [394mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] S31-A F: 2” [51mm] D: 15 1/2” [394mm] 3/16” [5mm] plastic Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] SR2010 SR2520 BSH1950 FLS2010 BSH1970 S33-A F: Frameless D: 17 7/8” [454mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] R-DW-SR2010 cast set S35-A F: 1 1/2” [38mm] D: 18 11/16” [475mm] Flexible Vinyl Max H: 6’ [1.8m] Max L: 31’-6” [9.6m] S37-A F: 1 7/8” [48mm] D: 16 7/8” [429mm] Flexible Vinyl Max H: 10’ [3m] Max L: 31’-6” [9.6m] R-DR1950 cast set S39-A F: 2” [51mm] D: 18 5/8” [474mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A S41-A F: 2” [51mm] D: 18 3/16” [462mm] Flexible Vinyl Max H: 8’ [2.4m] Max L: N/A Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1700 S43-A F: Frameless D: 14” [357mm] 1/8” [3mm] Aluminum Max H: 5’ [1.5m] Max L: 20’ [6m] FOR VINYL FACES Face frame Page Face Dimension Overall depth Face material Face fabrication size Radius corners FOR TRACK MOUNTED LETTERS Face frame Page Face Dimension Overall depth Face material Face fabrication size FLIP FRAME FACE FRAME ADAPTER Face frame Page Face Dimension Overall depth Face material Face fabrication size BSH1100 S45-A F: N/A D: 19 1/2” [495mm] 3/16” [5mm] plastic Max H: 4’ [1.2m] Max L: 31’-6” [9.6m] PFS-1500 Call F: 1 1/4” [32mm] D: 15 1/2”[394] 3/16” [5mm] plastic Max H: 3’ [914mm] Max L: 10’ [3m] Radius Corners for Double Plastic Faced Signs Inverted Radius Corners Product No Set of 1 Filler 2 Face frames Set of 1 Filler 2 Face frames Description Pack Qty. BSHD-W-2000 6” [152mm] radii. Mill finish One Set Inverted Radius Corners for Double Faced Signs I-DW2000 BSHD-W-2000 6” [152mm] radii. Mill finish One Set Inverted Radius Corners for Double Faced Signs R-DW1950 BSHD-W-1950 6” [152mm] radii. Mill finish R-DW-SR2010 SR2010 6” [152mm] radii. Mill Finish One Set One Set R-DW2000 Radius corners are manufactured from sand cast aluminum and require additional finishing including filing, primer coating and sanding before applying the final coat. Using unfinished radius corners is not recommended. S 18-A © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Radius Corners Self hinging and retrofit face frames for plastic TION S IG N face frame for plastic X SYS BO T M E ISE IDEN EM CA FI TI PR Product group © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 1-800-465-8004 Self hinging Retrofit BSH1250 1150 1 1/4" [32mm] BSH2000 2" [51mm] BSH6250 FRONT BACK S 19-A S 20-A S 21-A S 22-A S 23-A S 24-A S 25-A S 26-A S 27-A S 28-A 1 1/2" [38mm] 1200 2" [51mm] 5/8" [16mm] BSH1500 1 1/2" [38mm] BSH1800 2" [51mm] 3-A SIGNPRO FACE FRAMES SIGNPRO SINGLE SIDED CABINETS SIGNPRO FACE FRAMES 1-800-465-8004 INVENTORY LOG OF PRODUCTS PURCHASED PRODUCT QTY JOB 1700 4pc Parkdale Mall © 2003 SIGNALEX INC. ALL RIGHTS RESERVED HELPFUL NOTES, TIPS, AND F.A.Q.s BSH1250 BSH2000 BSH6250 X SYS BO T ISE IDEN EM BSH1250 Self hinging face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1500 BSH1800 BSH1250 SELF HINGING D M E PR RETROFIT 1150 F F 1-800-465-8004 Face dimension: Fabrication size: F: 1 1/4” [31mm] H: 4’ Max [1.2m] W: 31’-6” [9.6m] Face Material: 3/16” [5mm] plastic Retrofit dimension: Fabrication size: F: 1 1/2” [38mm] D: 2” [52mm] H: 6’ Max [1.8m] W: 31’-6” [9.6m] Extrusions sold in 22’3” length in mill finish unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble 3 sides with 1254 pre-fabricated corner brackets using 2107 screws Cutting Tools Slide plastic with lock strips (see reverse page) into frame. Assemble 4th side Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways Assembly Tools 3 2 2 3 1254 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 1255 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions For custom finishes call your distributor Product No Description BSH1250 BSH1251 RET1150 RET1151 Self hinging face frame Self hinging face frame Retrofit face frame Retrofit face frame Pack Qty. Mill Finish Clear Anodized Mill Finish Clear Anodized Assembly Brackets Corner Bracket 1254 Joiner Bracket (when longer than 22'3") 1255 Common components #8 x 5/16” socket screw 2107 6 6 6 6 80 50 2000 For face frame options see reverse page BOTTOM LOCKING SCREWS S 19-A A F L G Standard hinges f C B S Cut plastic to sign height less ½" [13mm] Hinge flange f: 1” [25mm] P D Self hinging retrofit adapter D Combination file name:** FR1250 FW1250 File name Cabinet: Product Page: Overall depth: Radius corners Inverted radius corners BSHF-R680 S3-A D: 8” [203mm] R-FR1250 cast set I-FR1250 cast set BSHF-W850 S7-A D: 10” [254mm] Retainer: Product Page: Overall depth: D Double sided self hinging cabinets TION S IG N CA FI TI PR Single sided self hinging cabinets Retrofit cabinet assembly X SYS BO T C: This frame fits all self hinging cabinets F: Face frame B: 1254 corner bracket S: 2107 corner bracket screws L: Lock strip see below B P: 3/16” [5mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking 1150 ISE IDEN EM Self hinging face frame assembly M E BSH1250 D D N/A BSH7002 S9-A see page S9-A D Combination file name:** DR1250 DM1250 DW1250 Cabinet: Product Page: Overall depth: Radius corners Inverted radius corners BSHD-R8740 S13-A D: 11” [279mm] R-DR1250 cast set I-DR1250 cast set BSHD-M1020 S15-A D: 13 1/4” [337mm] BSHD-W1300 S17-A D: 15 1/2” [394mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips A - Cut plastic to sign height less 1/2" [13mm] T - Top lock strip 3/4” [19mm] Working with Polycarbonate or Acrylic plastic faces Lock strips cut Min. less 6” [152 mm] each side T If the sign height is greater than the sign length, use only a top lock strip along with vertical lock strips A Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V Expansion - contraction Factor : F Material Thickness : T Temperature variance in Fahrenheit : V Material Length : L Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 B B - Bottom lock strip 3/8” [9mm] Radius Corners for Plastic Faced Signs Radius Corners Set of 1 Filler 1 Face frame Radius Corners Inverted Radius Corners Product No Description Pack Qty. R-FR1250 R-DR1250 BSH-F-1250 4” (102mm) radii. Mill finish BSH-D1250 6” (152mm) radii. Mill finish One Set One Set Set of 1 Filler 1 Face frame Inverted Radius Corners I-FR1250 BSH-F-1250 4” (102mm) radii. Mill finish I-DR1250 BSH-F-1250 6” (152mm) radii. Mill finish One Set One Set 20 Radius corners are manufactured from sand cast aluminum and require additional finishing including filing, primer coating and sanding before applying250 the final coat. Using unfinished radius corners is not recommended. 250 Set of 1 Filler 2 Face frames S 20-A Set of 1 Filler 2 Face frames 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. BSH1250 BSH2000 BSH6250 X SYS BO T M E ISE IDEN EM BSH2000 Self hinging face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1500 BSH1800 BSH2000 SELF HINGING BSH2100 H-DIVIDER 4 D RETROFIT S PR 1200 F F F 1-800-465-8004 Face dimension: Fabrication size: F: 2” [52mm] H: 6’ Max [1.829m] W: 31’-6” [9.6m] Face Material: 3/16” [5mm] plastic Retrofit dimension: F: 2” [52mm] D: 2” [52mm] Fabrication size: H: 6’ Max [1.829m] W: 31’-6” [9.6m] Extrusions sold in 22’3” length in mill finish unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble 3 sides with 2004 pre-fabricated corner brackets using 2107 screws Cutting Tools Slide plastic with lock strips (see reverse page) into frame. Assemble 4th side Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways Assembly Tools 3 5 2 4 BSH2100 H-Divider is used for a courtesy panel,and is screwed to frame using 2104 bracket & 2107 screws 5 4 3 2 5 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 2004 2005 2104 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions For custom finishes call your distributor Product No Description BSH2000 BSH2001 RET1200 RET1201 Self hinging face frame Self hinging face frame Retrofit face frame Retrofit face frame Pack Qty. Mill Finish Clear Anodized Mill Finish Clear Anodized Assembly Brackets Corner Bracket 2004 Joiner Bracket (when longer than 22'3") 2005 Frame options 2” [52mm] H divider BSH2100 2” [52mm] H divider BSH2101 Frame options assembly Brackets H divider bracket 2104 Common components #8 x 5/16” socket screw 2107 Mill Finish Clear Anodized 5 5 6 6 80 50 9 9 50 2000 BOTTOM LOCKING SCREWS S 21-A C PR Single sided self hinging cabinets G Standard hinges f A S Cut plastic to sign height less ½" [13mm] Hinge flange F: 1” [25mm] D Self hinging retrofit adapter. D Combination file name:** FR2000 FW2000 File name Cabinet: Product Page: Overall depth: Radius corners: Inverted radius corners: BSHF-R680 S3-A D: 8” [203mm] R-FR1250 cast set I-FR1250 cast set BSHF-W850 S7-A D: 10” [254mm] Retainer: Product Page: Overall depth: D Double sided self hinging cabinets TION S IG N CA FI TI X SYS BO T C: This frame fits all self hinging cabinets F: Face frame B: 2004 corner bracket F S: 2107 corner bracket screws B L: Lock strip see below B P: 3/16” [5mm] plastic L G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking P Retrofit cabinet assembly ISE IDEN EM 1200 Self hinging face frame assembly M E BSH2000 D D N/A BSH7002 S9-A see page S9-A D Combination file name:** DR2000 DM2000 DW2000 Cabinet: Product Page: Overall depth: Radius corners: Inverted radius corners: BSHD-R8740 S13-A D: 11” [279mm] R-DR2000 cast set I-DR2000 cast set BSHD-M1020 S15-A D: 13 1/4” [337mm] R-DM2000 cast set I-DM2000 cast set ] BSHD-W1300 S17-A D: 15 1/2” [394mm] R-DW2000 cast set I-DW2000 cast set ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips A - Cut plastic to sign height less 3/4" [19mm] T - Top lock strip 3/4” [19mm] Working with Polycarbonate or Acrylic plastic faces Lock strips cut Min. less 6” [152 mm] each side T If the sign height is greater than the sign length, use only a top lock strip along with vertical lock strips A Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V Expansion - contraction Factor : F Material Thickness : T Temperature variance in Fahrenheit : V Material Length : L Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 B B - Bottom lock strip 5/8” [16mm] Radius Corners for Plastic Faced Signs S 22-A Radius Corners Radius Corners Inverted Radius Corners Set of 1 Filler 1 Face frame Set of 1 Filler 1 Face frame Set of 1 Filler 2 Face frames Set of 1 Filler 2 Face frames Product No Description Pack Qty. R-FR2000 R-DR2000 R-DM2000 R-DW2000 BSH-F-2000 6” (152mm) radii. Mill finish BSH-D2000 6” (152mm) radii. Mill finish BSH-D2000 6” (152mm) radii. Mill finish BSH-D2000 6” (152mm) radii. Mill finish One Set One Set One Set One Set Inverted Radius Corners 2105 One Set I-FR2000 BSH-F-2000 6” (152mm) radii. Mill finish 20 2108 One Set I-DR2000 BSH-F-2000 6” (152mm) radii. Mill finish 250 2109 250 Radius corners are manufactured from sand cast aluminum and require Fasteners additional finishing including filling, primer coating and sanding before applying 2107 2000 the final coat. Using unfinished radius corners is not recommended. 100 2106 100 2106A © 2003 SIGNALEX INC. ALL RIGHTS RESERVED A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. BSH1250 BSH2000 BSH6250 X SYS BO T ISE IDEN EM BSH6250 Self hinging face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1500 BSH1800 BSH6250 SELF HINGING M E PR F 1-800-465-8004 Face dimension: Fabrication size: F: 5/8” [16mm] H: 3’ Max [0.914m]. W: 10’ [3 m]. 1/8” [3mm] plastic Face Material: Extrusions sold in 22’3” length in mill finish unless otherwise specified. Measure extrusions to sign overall length and height. Miter cut and assemble 3 sides with 6254 pre-fabricated corner brackets using 2107 screws Cutting Tools Slide plastic with lock strips (see reverse page) into frame. Assemble 4th side Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways Assembly Tools 3 2 2 3 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 6254 6255 Face frame extrusions For custom finishes call your distributor Product No © 2003 SIGNALEX INC. ALL RIGHTS RESERVED BSH6250 BSH6251 Description Self hinging face frame Self hinging face frame Pack Qty. Mill Finish Clear Anodized Assembly Brackets Corner Bracket 6254 Joiner Bracket (when longer than 22'3") 6255 Common components #8 x 5/16” socket screw 2107 6 6 80 50 2000 For face frame options see reverse page BOTTOM LOCKING SCREWS S 23-A Self hinging face frame assembly ISE IDEN EM L C G B PR F S P D Self hinging retrofit adapter D Combination file name:** FR6250 FW6250 File name Cabinet: Product Page: Overall depth: BSHF-R680 S3-A D: 8” [203mm] BSHF-W850 S7-A D: 10” [254mm] Retainer: Product Page: Overall depth: Double sided self hinging cabinets X SYS BO T A C: This frame fits all self hinging cabinets F: Face frame B: 6254 corner bracket S: 2107 corner bracket screws L: Lock strip see below P: 1/8” [3mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking Single sided self hinging cabinets TION S IG N CA FI TI M E BSH6250 D D D N/A BSH7002 S9-A see page S9-A D Combination file name:** DR6250 DM6250 DW6250 Cabinet: Product Page: Overall depth: BSHD-R8740 S13-A D: 11” [279mm] BSHD-M1020 S15-A D: 13 1/4” [337mm] BSHD-W1300 S17-A D: 15 1/2” [394mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips A - Cut plastic to sign height less 1/2” [13mm] T - Top lock strip 5/16” [8mm] Working with Polycarbonate or Acrylic plastic faces Lock strips cut Min. less 3” [76 mm] each side T If the sign height is greater than the sign length, use only a top lock strip along with vertical lock strips A Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V Expansion - contraction Factor : F Material Thickness : T Temperature variance in Fahrenheit : V Material Length : L Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 B - Bottom lock strip 1/4” [6mm] S 24-A 2105 2108 2109 Fasteners 2107 2106 2106A 20 250 250 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. B BSH1250 BSH2000 BSH6250 X SYS BO T ISE IDEN EM BSH1500 Self hinging face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1500 BSH1800 BSH1500 SELF HINGING FOR REGULAR AND PAN FACES M E PR F 1-800-465-8004 Face dimension: Fabrication size: F: 1 1/2” [38mm] H: 5’ Max [1.514m] W: 31’-6” [9.6m] 1/8” [3mm] plastic Face Material: Extrusions sold in 22’3” length in mill finish unless otherwise specified Measure extrusions to sign overall length and height. Miter cut and assemble 3 sides with 1254 pre-fabricated corner brackets using 2107 screws Cutting Tools Slide plastic with lock strips (see reverse page) into frame. Assemble 4th side Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways Assembly Tools 3 2 2 3 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 1254 1255 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions For custom finishes call your distributor Product No Description BSH1500 BSH1501 Self hinging face frame Self hinging face frame Pack Qty. Mill Finish Clear Anodized Assembly Brackets Corner Bracket 1254 Joiner Bracket (when longer than 22'3") 1255 Common components #8 x 5/16” socket screw 2107 6 6 80 50 2000 For face frame options see reverse page BOTTOM LOCKING SCREWS S 25-A Self hinging face frame assembly ISE IDEN EM F C G B L PR B S P D Self hinging retrofit adapter D D Combination file name: FR1500 FW1500 File name N/A Cabinet: Product Page: Overall depth: BSHF-R680 S3-A D: 8” [203mm] BSHF-W850 S7-A D: 10” [254mm] Retainer: Product Page: Overall depth: BSH7002 S9-A see page S9-A Double sided self hinging cabinets X SYS BO T A C: This frame fits all self hinging cabinets F: Face frame B: 1254 corner bracket S: 2107 corner bracket screws L: Lock strip see below P: 3/16” [5mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking Single sided self hinging cabinets TION S IG N CA FI TI M E BSH1500 D D D Combination file name: DR1500 DM1500 DW1500 Cabinet: Product Page: Overall depth: BSHD-R8740 S13-A D: 11” [279mm] BSHD-M1020 S15-A D: 13 1/4” [337mm] BSHD-W1300 S17-A D: 15 1/2” [394mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips A - Cut plastic to sign height less 1/2” [13mm] T - Top lock strip 3/4” [19mm] Working with Polycarbonate or Acrylic plastic faces Lock strips cut Min. less 6” [152mm] each side T If the sign height is greater than the sign length, use only a top lock strip along with vertical lock strips A Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V Expansion - contraction Factor : F Material Thickness : T Temperature variance in Fahrenheit : V Material Length : L Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 B B - Bottom lock strip 3/8” [9mm] S 26-A 2105 2108 2109 Fasteners 2107 2106 2106A 20 250 250 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. BSH1250 BSH2000 BSH6250 X SYS BO T ISE IDEN EM BSH1800 Self hinging face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1500 BSH1800 BSH1800 QUARTER ROUND SELF HINGING D M E PR RETROFIT RET1800 F F 1-800-465-8004 Face dimension: Fabrication size: Retrofit dimension F: 2” [52mm] Retrofit dimension D: 2” [52mm] Fabrication size: H: 5’ Max [1.514m]. W: 31’-6” [9.6m]. 3/16” [5mm] plastic Face Material: F: 2” [52mm] H: 5’ Max [1.514m] W: 31’-6” [9.6m] 3/16” [5mm] plastic Face Material: Extrusions sold in 22’3” length in mill finish unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble 3 sides with 1804 pre-fabricated corner brackets using 2107 screws Cutting Tools A- Slide plastic with lock strips (see reverse page) into frame. Assemble 4th side Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways Assembly Tools 3 C- 2 2 3 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 1804 1805 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions For custom finishes call your distributor Product No Description BSH1800 BSH1801 Self hinging face frame Self hinging face frame Pack Qty. Mill Finish Clear Anodized Assembly Brackets Corner Bracket 1804 Joiner Bracket (when longer than 22'3") 1805 Common components #8 x 5/16” socket screw 2107 5 5 80 50 2000 For face frame options see reverse page BOTTOM LOCKING SCREWS S 27-A Self hinging face frame assembly TION S IG N CA FI TI B B PR F ISE IDEN EM C G S X SYS BO T A C: This frame fits all self hinging cabinets F: Face frame B: 1804 corner bracket S: 2107 corner bracket screws L: Lock strip see below P: 3/16” [5mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking M E BSH1800 L P Single sided self hinging cabinets D Self hinging retrofit adapter D D Combination file name:** FR1800 FW1800 File name N/A Cabinet: Product Page: Overall depth: BSHF-R680 S3-A D: 8 11/16” [221mm] BSHF-W850 S7-A D: 10 3/4” [273mm] Retainer: Product Page: Overall depth: BSH7002 S9-A see page S9-A Double sided self hinging cabinets D D D Combination file name:** DR1800 DM1800 DW1800 Cabinet: Product Page: Overall depth: BSHD-R8740 S13-A D: 12 3/8” [314mm] BSHD-M1020 S15-A D: 14 5/8” [372mm] BSHD-W1300 S17-A D: 16 7/8” [429mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. A - Cut plastic to sign height less 1 3/8” [35mm] T - Top lock strip 3/4” [19mm] Working with Polycarbonate or Acrylic plastic faces Lock strips cut Min. less 6” [152 mm] each side T If the sign height is greater than the sign length, use only a top lock strip along with vertical lock strips A Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V Expansion - contraction Factor : F Material Thickness : T Temperature variance in Fahrenheit : V Material Length : L Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 B A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. B - Bottom lock strip 1/2” [13mm] S 28-A Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. 2105 2108 2109 Fasteners 2107 2106 2106A 20 250 250 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Installing plastic lockstrips Self hinging face frames for Multi plastic panels TION S IG N Multi plastic panel X SYS BO T M E ISE IDEN EM CA FI TI PR Product group © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 1-800-465-8004 Self hinging Multi panel BSH1260 1 1/4" [32mm] FRONT BACK S 29-A S 30-A S 31-A S 32-A BSH2060 2" [51mm] 3-A SIGNPRO FACE FRAMES SIGNPRO SINGLE SIDED CABINETS SIGNPRO FACE FRAMES 1-800-465-8004 INVENTORY LOG OF PRODUCTS PURCHASED PRODUCT QTY JOB 1700 4pc Parkdale Mall © 2003 SIGNALEX INC. ALL RIGHTS RESERVED HELPFUL NOTES, TIPS, AND F.A.Q.s X SYS BO T ISE IDEN EM BSH1260 Self hinging Multi panel face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1260 BSH1270 BSH2060 BSH2070 BSH1260 Two parts frame with panel access cover BSH1270 H-divider 4 M E PR F F 1-800-465-8004 Face dimension: Fabrication size: BSH1260 and BSH2060 are designed for multi tenant pylon signs. They feature a removable cover so field installers can gain quick access to graphic panels. This reduces the cost of replacing graphics. F: 1 1/4” [32mm] H: 4’ Max [1.22m] per panel W: 31’-6” [9.63m] 3/16” [5mm] plastic Face Material: Extrusions sold in 22’3” lengths unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble with pre-fabricated corner brackets using 2107 screws Cutting Tools System includes a joiner bracket when butt joining face frame extrusions. H-dividers can be configured horizontally or vertically 3 Assembly Tools 2 4 2 3 1264 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 1265 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions Product No For custom finishes call your distributor Description BSH1260 BSH1261 Frame & 1 1/4” [32mm] cover Frame & 1 1/4” [32mm] cover Mill Finish Clear Anodized Assembly brackets Corner Bracket 1264 Joiner Bracket when (when longer than 22’3”) 1265 Frame options For custom finishes call your distributor 1 1/4” [32mm] H divider BSH1270 1 1/4” [32mm] H divider BSH1271 Frame options assembly brackets H divider bracket 2104 Common components 2107 #8 x 5/16” socket screw Mill Finish Clear Anodized Pack Qty. 4 4 40 20 9 9 50 2000 BOTTOM LOCKING SCREWS S 29-A Self hinging face frame assembly Combination file name:** Cabinet: Product Page: Overall depth: B L ISE IDEN EM FC C S G PR Single sided self hinging cabinets A S P F D Self hinging retrofit adapter D D FR1260 FW1260 File name N/A BSHF-R680 S3-A D: 8” [203mm] BSHF-W850 S7-A D: 10” [254mm] Retainer: Page: Overall depth: BSH7002 S9-A see page S9-A Double sided self hinging cabinets X SYS BO T C: This frame fits all self hinging cabinets F: Main frame FC: Frame cover B: 1264 corner bracket S: 2107 frame cover and corner bracket screws L: Lock strip see below P: 3/16” [5mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking TION S IG N CA FI TI M E BSH1260 D D D Combination file name:** DR1260 DM1260 DW1260 Cabinet: Product Page: Overall depth: BSHD-R8740 S13-A D: 11” [279mm] BSHD-M1020 S15-A D: 13 1/4” [337mm] BSHD-W1300 S17-A D: 15 1/2” [394mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips M = First visible opening + 2 ¼” [57mm] MT = 5/8” [34mm] MB= 1/8” [5mm] P = Cut panels to visible opening + 1 3/8” [36mm] PT = 3/16” [15mm] PB = 1/8” [10mm] Working with Polycarbonate or Acrylic plastic faces M - First visible opening MT P - center panels visible opening B - Bottom panels M MB PT visible opening Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction: F x T x L x V F = Expansion - contraction Factor T = Material Thickness V = Temperature variance in Fahrenheit L = Material Length Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 PB BT A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. B BB B = Bottom lock strip 3/8” [9mm] BT = 3/4” [19mm] BB= 3/4” [19mm] S 30-A 20 250 250 Remove cover to gain quick access to graphic panels 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED P BSH1260 X SYS BO T ISE IDEN EM BSH2060 Self hinging Multi panel face frames for Acrylic or Polycarbonate plastic TION S IG N CA FI TI BSH1270 BSH2060 BSH2070 BSH2060 Two parts frame with panel access cover BSH2070 H-divider M E PR 4 F F 1-800-465-8004 Face dimension: Fabrication size: F: 2” [52mm] H: 6’ Max [1.829m] per panel W: 31’-6” [9.6m] BSH1260 and BSH2060 are designed for multi tenant pylon signs. They feature a removable cover so field installers can gain quick access to graphic panels. This reduces the cost of replacing graphics. Face Material: 3/16” [5mm] plastic Extrusions sold in 22’3” length in mill finish unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble with pre-fabricated corner brackets using 2107 screws Cutting Tools System includes a joiner bracket when butt joining face frame extrusions. H-dividers can be configured horizontally or vertically Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 3 Assembly Tools 2 4 2 3 1264 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 1265 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions For custom finishes call your distributor Product No Description BSH2060 BSH2061 Frame and 2” [52mm] cover Frame and 2” [52mm] cover Pack Qty. Mill Clear Anodized Assembly Brackets Corner Bracket 1264 Joiner Bracket when longer than 22'3" 1265 Frame options For custom finishes call your distributor Mill 2” [52mm] H divider BSH2070 Clear Anodized 2” [52mm] H divider BSH2071 Frame options assembly Brackets H divider bracket 2104 Common components 2107 #8 x 5/16” socket screw 4 4 40 20 6 6 50 2000 BOTTOM LOCKING SCREWS S 31-A Self hinging face frame assembly B L C S G PR FC ISE IDEN EM A S X SYS BO T C: This frame fits all self hinging cabinets F: Main frame FC: Frame cover B: 1264 corner bracket S: 2107 frame cover and corner bracket screws L: Lock strip see below P: 3/16” [5mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking TION S IG N CA FI TI M E BSH2060 F P D Single sided self hinging cabinets D D Self hinging retrofit adapter Combination file name:** FR2060 FW2060 File name N/A Cabinet: Product Page: Overall depth: BSHF-R680 S3-A D: 8” [203mm] BSHF-W850 S7-A D: 10” [254mm] Retainer: Product Page: Overall depth: BSH7002 S9-A see page S9-A D Double sided self hinging cabinets D D Combination file name:** DR2060 DM2060 DW2060 Cabinet: Product Page: Overall depth: BSHD-R8740 S13-A D: 11” [279mm] BSHD-M1020 S15-A D: 13 1/4” [337mm] BSHD-W1300 S17-A D: 15 1/2” [394mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips M = First visible opening + 2 ¼” [57mm] MT = 1 5/16” [34mm] MB= 1/4” [5mm] P - Cut panels to visible opening + 1 3/8” [36mm] PT = 5/8” [15mm] PB = 3/8” [10mm] MT Working with Polycarbonate or Acrylic plastic faces M = First visible opening P - center panels visible opening B - Bottom panels M MB PT visible opening Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V F = Expansion - contraction Factor T = Material Thickness V = Temperature variance in Fahrenheit L = Material Length Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410 PB BT A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome material limitations. B BB B - Bottom lock strip 3/8” [9mm] BT = 3/4” [19mm] BB= 3/4” [19mm] S 32-A 20 250 250 Remove cover to gain quick access to graphic panels 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED P Self hinging and retrofit face frame for vinyl TION S IG N face frame for vinyl X SYS BO T M E ISE IDEN EM CA FI TI PR Product group © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 1-800-465-8004 Self hinging Retrofit SR2010 SR2110 Continuous flexible rod tensioning system (SRT) Continuous flexible rod tensioning FRAMELESS SR2520 SR2510 Continuous flexible rod tensioning system 1 1/2” [38mm] 1 1/2” [38mm] BSH1950 1960 Continuous rod tensioning system Continuous rod tensioning system FLR2010 Front loading clip tensioning system Front loading clip tensioning system BSH1970 Continuous rod tensioning system FRAMELESS S 33-B S 34-B S 35-B S 36-B S 37-B S 38-B S 39-B S 40-B S 41-B S 42-B 1 7/8" [48mm] FLS2010 2" [51mm] BACK FRAMELESS Continuous flexible rod tensioning system (SRT). 1 7/8" [48mm] FRONT 2" [51mm] 1980 Continuous rod tensioning system FRAMELESS 3-A SIGNPRO FACE FRAMES SIGNPRO SINGLE SIDED CABINETS SIGNPRO FACE FRAMES 1-800-465-8004 INVENTORY LOG OF PRODUCTS PURCHASED PRODUCT QTY JOB 1700 4pc Parkdale Mall © 2003 SIGNALEX INC. ALL RIGHTS RESERVED HELPFUL NOTES, TIPS, AND F.A.Q.s X SYS BO T M E ISE IDEN EM SR2010 Self hinging face frames for flexible vinyl faces TION S IG N CA FI TI SR2010 SR2520 BSH1950 SR2010 Front loading flexible rod tensioning system BSH1970 SR2110 Cover PR F 1-800-465-8004 FLS2010 RETROFIT D Frame Face dimension: F: 1/4” [5mm] D: 3 1/2" [89mm] H: 6’ Max [1.83m]† W: N/A Flexible vinyl 1 Frame Frame Face dimension: F: 1/4” [5mm] Frame fabrication size: H: 6’ Max [1.83m] †Before structural reinforcement is required W: N/A Face Material: 20 oz Flexible vinyl * Frame fabrication size: Face Material: Extrusions sold in 22’3” lengths unless otherwise specified Cutting Tools Tape frame and cover together. Measure extrusions to sign overall length and height. Mitre cut and assemble with pre-fabricated corner brackets using 2107 screws or weld Assembly Tools After frame is assembled and braced begin tensioning vinyl using guidelines found on page two of this product sheet Frame braces prevent frame sagging and each frame brace is made up of a frame brace and 2 brace brackets, see next page. 1 3 2 TensioningTools SR1026 #8 x 3/4” S.S. Counter sunk SRT cover screws secure the cover and tensioning rod in place. Placed @ 4’ [1.2m] max. SR1023 2 3 SR1024 Set of 1 Filler 1 Face Frame SR1095 R-FRSR2010 Cabinet extrusions © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Product No For custom finishes call your distributor. Description Pack Qty. 4 4 4 4 Self hinging frame& cover SR2010 Mill Finish Clear Anodized Self hinging frame & cover SR2011 Mill Finish Retrofit frame & cover SR2110 Clear Anodized Retrofit frame & cover SR2111 Tensioning rods and assembly brackets SR1024 Corner Bracket SR1095 Joiner Bracket ( when longer than 22'3” ) SR1025G Tensioning rod [grey]* (sold in 22’3” lengths) Tensioning rod [black]* (sold in 22’3” lengths) SR1025B 40 20 1 1 Bracing components VA2006 Frame brace bracket (next page) VA0006 Frame brace bracket (next page) 1967 Frame brace 1/2” x 1.5” x 22’3” (next page) 1968 Frame brace 1” x 2” x 22’3” (next page) 40 30 12 8 Set of 1 Filler 2 Face Frame 2107 R-DMSR2010 #8 x 5/16” socket screw for C.B Optional components Product No Description R-FRSR2010 BSH-F-SR2010 4” [102mm] radii. Mill Finish R-DRSR2010 BSH-D-SR2010 6” [152mm] radii. Mill Finish Pack Qty. One Set One Set Radius corners are manufactured from sand cast aluminum and require additional finishing including filing, primer coating and sanding before applying the final coat. Using unfinished radius corners is not recommended. Hardware 2107 SR1026 Tools SR1023 #8 x 5/16” socket screw 2000 #8 x 3/4” S.S. counter sunk SRT cover screws 100 SRT vinyl tensioning tool 1 * Tensioning rods vary depending on vinyl thickness SR1025G (grey) recommended for uncoated vinyl with single layer of graphic only. Total thickness .020" to .024". For thicker vinyl, SR1025B (black) is recommended. NOTE: When replacing vinyl, rods MUST be replaced. DO NOT REUSE RODS. S 33-A TION S IG N CA FI TI Standard hinge A PR C G F CB Face frame bracing configurations A A Vinyl frame tensioning can produce frame sagging, and therefore most vinyl face frame applications require bracing to overcome this effect and keep the face in tension. Frame braces, comprising of a brace and a set of two brace brackets, are used and spaced approximately @ 5'- 0" [1.524 m] centers maximum. When lamps and braces run parallel, avoid placing lamps behind braces to reduce brace shadows. Frame braces are configured differently for each sign cabinet, as shown below. Brace cut size = Frame - 6 7/8” [174mm] B Single sided self hinging cabinets Retrofit assembly D D Self hinging retrofit adapter D Combination file name: FRSR2010 or FRSR2520 FSSR2010 or FSSR2520 FWSR2010 or FWSR2520 File name Cabinet: Page: Overall depth: Brace bracket: Brace: BSHF-R680 S3-A D: 9 1/16” [230mm] VA0006 1968 BSHF-S350 S5-A D: 6” [152mm] VA2006 1967 BSHF-W850 S7-A D: 11 1/16” [281mm] VA0006 1968 Retainer: Page: Overall depth: Double sided self hinging cabinets X SYS BO T C: This frame fits all self hinging cabinets S: SR1026 C.S. Cover screws CB: SR1024 corner bracket F: Main frame FC FC: Frame cover R V: 20 oz Vinyl * R: Tensioning rod A: 2106A screw FB: Frame brace bracket V B: Adjustable frame brace G: 2105 Weather seal gasket S S: 2107 Corner bracket screws SR2110 ISE IDEN EM Self hinging face frame assembly M E SR2010 D D D N/A BSH7002 S9-A D: N/A D Combination file name: DRSR2010 or DRSR2520 DMSR2010 or DMSR2520 DWSR2010 or DWSR2520 Cabinet: Page: Overall depth: Brace bracket: Brace: BSHD-R8740 S13-A D: 13 5/16” [334mm] VA0006 1968 BSHD-M1020 S15-A D: 15 9/16” [396mm] VA0006 1968 BSHD-W1300 S17-A D: 17 7/8” [454mm] VA0006 1968 1- C: Cut vinyl to sign O.D. + 3 1/2” [89mm] 2- Cut vinyl corners as shown. 3- Drape vinyl over frame. Using SRT tool SR1023 begin tacking vinyl to frame with small 2” pieces of tensioning rod. Duck bill vise grips help tension the vinyl while the tool pushes the vinyl into the frame. 4- Follow with continuous rod. 5- Frame cover with cover screws lock tensioning rod in place. + 1 3/4” Cut Tacking vinyl to frame with small 2” pieces of tensioning rod. C Vise grips help tension the vinyl while the tool pushes the vinyl into the frame. + 1 3/4” S 34-A Remove rod pieces. © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cutting and tensioning vinyl X SYS BO T M E ISE IDEN EM SR2520 Self hinging face frames for flexible vinyl faces TION S IG N CA FI TI SR2010 SR2520 SR2520 BSH1950 FLS2010 BSH1970 Front loading flexible rod tensioning system SR2510 PR Cover RETROFIT D F 1-800-465-8004 1 F Frame Frame Face dimension: F: 2” [51mm] Frame fabrication size: H: 6’ Max [1.83m] †Before structural reinforcement is required W: N/A Face Material: 20 oz Flexible vinyl * Frame Face dimension: Frame fabrication size: Face Material: F: 2” [51mm] D: 3 7/8" [92mm] H: 6’ Max [1.83m]† W: N/A Flexible vinyl Extrusions sold in 22’3” lengths unless otherwise specified Cutting Tools A- Tape frame and cover together. Measure extrusions to sign overall length and height. Mitre cut and assemble with pre-fabricated corner brackets using 2107 screws or weld Frame braces prevent frame sagging and each frame brace is made up of a frame brace and 2 brace brackets, see next page 1 3 Assembly Tools After frame is assembled and braced begin tensioning vinyl using guidelines found on page two of this product sheet 2 TensioningTools SR1026 #8 x 3/4” S.S. Counter sunk SRT cover screws secure the cover and tensioning rod in place. Placed @ 4’ [1.2m] Max. SR1023 2 SR1024 3 #8 x 5/16”socket screw used on all systems to secure assembly brackets and raceways SR1095 2107 Cabinet extrusions For custom finishes call your distributor. © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Product No Description Hardware Pack Qty. 4 4 4 4 Self hinging frame& cover SR2520 Mill Finish Clear Anodized SR2521 Self hinging frame & cover Mill Finish SR2510 Retrofit frame & cover Clear Anodized SR2511 Retrofit frame & cover Tensioning rods and assembly brackets Corner Bracket SR1024 Joiner Bracket ( when longer than 22'3” ) SR1095 Tensioning rod [grey]* (sold in 22’3” lengths) SR1025G SR1025B Tensioning rod [black]* (sold in 22’3” lengths) 40 20 1 1 Bracing components VA2006 Frame brace bracket (next page) VA0006 Frame brace bracket (next page) 1967 Frame brace 1/2” x 1.5” x 22’3” (next page) 1968 Frame brace 1” x 2” x 22’3” (next page) 40 30 12 8 Product No Description 2107 SR1026 Tools SR1023 #8 x 5/16” socket screw 2000 #8 x 3/4” S.S. Counter sunk SRT cover screws 100 Pack Qty. SRT vinyl tensioning tool 1 * Tensioning rods vary depending on vinyl thickness SR1025G (grey) recommended for uncoated vinyl with single layer of graphic only. Total thickness .020" to .024". For thicker vinyl, SR1025B (black) is recommended. NOTE: When replacing vinyl, rods MUST be replaced. DO NOT REUSE RODS. S 35-A Retrofit assembly TION S IG N CA FI TI Standard hinge A PR C G F CB Face frame bracing configurations A A Vinyl frame tensioning can produce frame sagging, and therefore most vinyl face frame applications require bracing to overcome this effect and keep the face in tension. Frame braces, comprising of a brace and a set of two brace brackets, are used and spaced approximately @ 5'- 0” [1.524 m] centers maximum. When lamps and braces run parallel, avoid placing lamps behind braces to reduce brace shadows. Frame braces are configured differently for each sign cabinet, as shown below. Brace cut size = Frame - 6 7/8” [174mm] B Single sided self hinging cabinets D Combination file name: FRSR2010 or FRSR2520 FSSR2010 or FSSR2520 FWSR2010 or FWSR2520 File name Cabinet: Page: Overall depth: Brace bracket: Brace: BSHF-R680 S3-A D: 9 1/2” [241mm] VA0006 1968 BSHF-S350 S5-A D: 6 1/2” [165mm] VA2006 1967 BSHF-W850 S7-A D: 11 1/2” [292mm] VA0006 1968 Retainer: Page: Overall depth: Double sided self hinging cabinets X SYS BO T C: This frame fits all self hinging cabinets S: SR1026 C.S. Cover screws CB: SR1024 corner bracket F: Main frame FC FC: Frame cover R V: 20 oz Vinyl * R: Tensioning rod A: 2106A screw FB: Frame brace bracket V B: Adjustable frame brace G: 2105 Weather seal gasket S S: 2107 Corner bracket screws SR2510 ISE IDEN EM Self hinging face frame assembly M E SR2520 D D Self hinging retrofit adapter D D D N/A BSH7002 S9-A D: N/A D Combination file name: DRSR2010 or DRSR2520 DMSR2010 or DMSR2520 DWSR2010 or DWSR2520 Cabinet: Page: Overall depth: Brace bracket: Brace: BSHD-R8740 S13-A D: 13 1/16” [358mm] VA0006 1968 BSHD-M1020 S15-A D: 16 3/8” [416mm] VA0006 1968 BSHD-W1300 S17-A D: 18 11/16” [475mm] VA0006 1968 1- C: Cut vinyl to sign O.D. + 3 1/2” [89mm] 2- Cut vinyl corners as shown. 3- Drape vinyl over frame. Using SRT tool SR1023 begin tacking vinyl to frame with small 2” pieces of tensioning rod. Duck bill vise grips help tension the vinyl while the tool pushes the vinyl into the frame. 4- Follow with continuous rod. 5- Frame cover with cover screws lock tensioning rod in place. + 1 3/4” Cut Tacking vinyl to frame with small 2” pieces of tensioning rod. C Vise grips help tension the vinyl while the tool pushes the vinyl into the frame. + 1 3/4” Remove rod pieces. S 36-A © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cutting and tensioning vinyl X SYS BO T ISE IDEN EM BSH1950 Self hinging face frames for flexible vinyl faces TION S IG N CA FI TI SR2010 SR2520 BSH1950 FLS2010 BSH1970 BSH1950 Blowout proof continuous rod and clip tensioning system 1960 M E PR 1 D RETROFIT Rod & clip F 1-800-465-8004 F Frame Frame Face dimension: F: 1 7/8” [48mm] Frame fabrication size: H: 10’ Max [3.05m] †Before structural reinforcement is required W: N/A Flexible vinyl Face Material: Frame Face dimension: Frame fabrication size: Face Material: F: 1 7/8” [48mm] D: 3 1/2" [89mm] H: 10’ Max [3.05m]† W: N/A Flexible vinyl Extrusions sold in 22’3” lengths unless otherwise specified Cutting Tools Tape frame and cover together Measure extrusions to sign overall length and height. Mitre cut and assemble with 1404 pre-fabricated corner brackets using 2107 screws or weld Frame braces prevent frame sagging and each frame brace is made up of a frame brace and 2 brace brackets, see next page 3 Assembly Tools After frame is assembled and braced begin tensioning vinyl using guidelines found on page two of this product sheet 1 2 Tensioning Tools VA0002 2 3 1404 #10 x 24x 11/16” S.S. Robertson head screw 1405 2106A 2107 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cabinet extrusions For custom finishes call your distributor. Product No Description BSH1950 BSH1951 1960 1961 Self hinging frame Self hinging frame Retrofit frame Retrofit frame Mill Finish Clear Anodized Mill Finish Clear Anodized Hardware Pack Qty. 4 4 4 4 Product No Description 2107 2106A #8 x 5/16” socket screw #10 x 24 x 11/16” S.S. tensioning screws Pack Qty. 2000 100 (Part numbers listed above include frame, frame cover, tensioning rod & clip) Assembly brackets 1404 Corner Bracket 1405 Joiner Bracket ( when longer than 22'3”) 80 50 Bracing components 1406 Frame brace bracket 1968 Frame brace 1” x 2” x 22’3” 40 8 S 37-A A TION S IG N CA FI TI Standard hinge C PR G S S A Face frame bracing configurations FB V A A B B Vinyl frame tensioning can produce frame sagging, and therefore most vinyl face frame applications require bracing to overcome this effect and keep the face in tension. Frame braces, comprising of a brace and a set of two brace brackets, are used and spaced approximately @ 5'- 0" [1.524 m] centers maximum. When lamps and braces run parallel, avoid placing lamps behind braces to reduce brace shadows. Frame braces are configured differently for each sign cabinet, as shown below. Brace cut size = Frame - 6” [152mm] D Self hinging retrofit adapter D D Combination file name: FR1950 FW1950 File name N/A Cabinet: Page: Overall depth: Brace bracket: Brace: BSHF-R680 S3-A D: 8 11/16” [221mm] 1406 1968 BSHF-W850 S7-A D: 10 1/16” [271mm] 1406 1968 Retainer: Page: Overall depth: BSH7002 S9-A D: N/A Double sided self hinging cabinets D D D Combination file name: DR1950 DM1950 DW1950 Cabinet: Page: Overall depth: Brace bracket: Brace: BSHD-R8740 S13-A D: 12 3/8” [314mm] 1406 1968 BSHD-M1020 S15-A D: 14 5/8” [372mm] 1406 1968 BSHD-W1300 S17-A D: 16 7/8” [429mm] 1406 1968 Cutting and tensioning vinyl - C: Cut vinyl to overall sign size. - Cut vinyl corners as shown. - Fold over rod and slide clip through. - T: When all side have been fitted with a rod and clip, insert clip assembly into the frame’s tensioning channel and tension vinyl evenly using 2106A screws @ 18” to 24” centers. Slide through clip. Cut Rod C Tension vinyl evenly from all sides Frame tensioning channel S 38-A T © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Single sided self hinging cabinets Retrofit assembly X SYS BO T C: This frame fits all self hinging cabinets CB: 1404 corner bracket S: 2107 corner bracket screws F: Main frame F V: Vinyl CB R: Tensioning rod and clip A: 2106A screw FB: Frame brace bracket R B: Adjustable frame brace CB G: 2105 Weather seal gasket 1960 ISE IDEN EM Self hinging face frame assembly M E BSH1950 X SYS BO T ISE IDEN EM FLS2010 Self hinging face frames for flexible vinyl faces TION S IG N CA FI TI SR2010 SR2520 FLS2010 BSH1950 FLS2010 BSH1970 Front loading rod and clip vinyl tensioning face frame. FLR2010 M E PR Cover 1 F D RETROFIT F 1-800-465-8004 Frame Frame Face dimension: F: 2” [51mm] Frame fabrication size: H: 8’ Max [2.44m] †Before structural reinforcement is required W: N/A Flexible vinyl Face Material: Frame Face dimension: Frame fabrication size: Face Material: F: 2” [51mm] D: 3 1/2" [89mm] H: 8’ Max [2.44m]† W: N/A Flexible vinyl Extrusions sold in 22’3” lengths unless otherwise specified Cutting Tools Tape frame and cover together. Measure extrusions to sign overall length and height. Mitre cut and assemble with VA004 pre-fabricated corner brackets using 2107 screws or weld. Frame braces prevent frame sagging and each frame brace is made up of a frame brace and 2 brace brackets, see next page After frame is assembled and braced begin tensioning vinyl using guidelines found on page two of this product sheet 1 3 Assembly Tools 4 2 TensioningTools VA0002 2 3 VA0004 4 VA0005 #8 x 5/16” socket screws are also used to secure cover to frame. 2107 VA0003 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cabinet extrusions Product No For custom finishes call your distributor. Description FLS2010 FLS2011 FLR2010 FLR2011 Self hinging frame & cover Self hinging frame & cover Retrofit frame & cover Retrofit frame & cover Mill Finish Clear Anodized Mill Finish Clear Anodized Pack Qty. 4 4 4 4 Assembly brackets VA0004 Corner Bracket VA0005 Joiner Bracket ( when longer than 22'3”) 40 20 Bracing components Frame brace bracket (next page) VA0006 Frame brace 1” x 2” x 22’3” (next page) 1968 30 8 Hardware Product No Description 2107 VA0003 Tools VA0002 #8 x 5/16” socket screw 4” [204mm] Vinyl tensioning clip and rod Pack Qty. 2000 100 Vinyl tensioning tool 1 S 39-A TION S IG N CA FI TI S Standard hinge A CB PR C G F Face frame bracing configurations A A Vinyl frame tensioning can produce frame sagging, and therefore most vinyl face frame applications require bracing to overcome this effect and keep the face in tension. Frame braces, comprising of a brace and a set of two brace brackets, are used and spaced approximately @ 5'- 0" [1.524 m] centers maximum. When lamps and braces run parallel, avoid placing lamps behind braces to reduce brace shadows. Frame braces are configured differently for each sign cabinet, as shown below. Brace cut size = Frame - 9” [229mm] B Single sided self hinging cabinets Retrofit assembly D Self hinging retrofit adapter D D Combination file name: FRVS2010 FWVS2010 File name N/A Cabinet: Page: Overall depth: Brace bracket: Brace: BSHF-R680 S3-A D: 9 11/16” [246mm] VA0006 1968 BSHF-W850 S7-A D: 11 5/8” [295mm] VA0006 1968 Retainer: Page: Overall depth: BSH7002 S9-A D: N/A Double sided self hinging cabinets X SYS BO T C: This frame fits all self hinging cabinets S: SR1026 C.S. Cover screws CB: SR1024 corner bracket F: Main frame FC: Frame cover R V: Vinyl R: Tensioning rod A: 2106A screw FB: Frame brace bracket B: Adjustable frame brace G: 2105 Weather seal gasket S: 2107 Corner bracket screws FLR2010 ISE IDEN EM Self hinging face frame assembly M E FLS2010 D D D Combination file name: DRVS2010 DMVS2010 DWVS2010 Cabinet: Page: Overall depth: Brace bracket: Brace: BSHD-R8740 S13-A D: 14 1/4” [362mm] VA0006 1968 BSHD-M1020 S15-A D: 16 1/2” [419mm] VA0006 1968 BSHD-W1300 S17-A D: 18 3/4” [476mm] VA0006 1968 C: Cut vinyl to overall sign size +1” Cut vinyl corners as shown. Fold vinyl over rod and slide clip through. Insert clip VA0003 into front loading channel using VA0002 vise grips to tension vinyl evenly from all sides. Clips should be placed every 4”. VA0002 Cut Rod & clip C S 40-A Tension vinyl evenly from all sides © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Cutting and tensioning vinyl X SYS BO T ISE IDEN EM BSH1970 Self hinging face frames for flexible vinyl faces TION S IG N CA FI TI SR2010 SR2520 BSH1950 FLS2010 BSH1970 BSH1970 Front loading continuous rod and clip tensioning system 1980 M E PR Cover 1 D RETROFIT Rod & clip 1-800-465-8004 Frame Frame Face dimension: Frameless Frame fabrication size: H: 8’ Max [2.44m] †Before structural reinforcement is required W: N/A Flexible vinyl Face Material: Frame Face dimension: Frame fabrication size: Face Material: Frameless D: 3 7/8" [92mm] H: 8’ Max [2.44m]† W: N/A Flexible vinyl Extrusions sold in 22’3” lengths unless otherwise specified Cutting Tools Tape frame and cover together Measure extrusions to sign overall length and height. Mitre cut and assemble with 1994 pre-fabricated corner brackets using 2107 screws or weld Frame braces prevent frame sagging and each frame brace is made up of a frame brace and 2 brace brackets, see next page Assembly Tools After frame is assembled and braced begin tensioning vinyl using guidelines found on page two of this product sheet 1 3 2 2 3 1994 #8 x 5/16” socket screws are also used to secure cover to frame. 1995 2107 1998 Cabinet extrusions For custom finishes call your distributor. © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Product No BSH1970 BSH1971 1980 1981 Description Framless self hinging frame Framless self hinging frame Retrofit frame Retrofit frame #10 1 1/2” tensioning screw Mill Finish Clear Anodized Mill Finish Clear Anodized Pack Qty. 4 4 4 4 Hardware Product No Description 2107 1998 #8 x 5/16” socket screw #10 x 1 1/2” tensioning screw Pack Qty. 2000 200 (Part numbers listed above include frame, frame cover, tensioning rod & clip) Tensioning rods and assembly brackets 1994 Corner Bracket 1995 Joiner Bracket ( when longer than 22'3” ) 40 20 Bracing components Frame brace 0.5” x 1.5” x 22’3” (next page) 1967 Frame brace 1” x 2” x 22’3” (next page) 1968 Frame brace bracket 1996 12 8 40 S 41-A Self hinging face frame assembly 1980 Retrofit assembly TION S IG N CA FI TI ISE IDEN EM 2107 cover screw Standard hinge Frame cover 1998 Tensioning screw Tensioning clip 2106A Gasket X SYS BO T This frame fits all SIGNPRO self hinging cabinets M E BSH1970 PR Vinyl Tensioning rod Face frame bracing configurations Vinyl frame tensioning can produce frame sagging, and therefore most vinyl face frame applications require bracing to overcome this effect and keep the face in tension. Frame braces, comprising of a brace and a set of two brace brackets, are used and spaced approximately @ 5'- 0" [1.524 m] centers maximum. When lamps and braces run parallel, avoid placing lamps behind braces to reduce brace shadows. Frame braces are configured differently for each sign cabinet, as shown below. Frame brace bracket 2106A or weld Frame brace Brace cut size = Frame - 7” [178mm] D Self hinging retrofit adapter D D Combination file name: FR1970 FW1970 File name N/A Cabinet: Page: Overall depth: Brace bracket: Brace: BSHF-R680 S3-A D: 9 3/16” [233mm] 1996 1967 BSHF-W850 S7-A D: 11 3/16” [284mm] 1996 1967 Retainer: Page: Overall depth: BSH7002 S9-A D: N/A Double sided self hinging cabinets D D D Combination file name: DR1970 DM1970 DW1970 Cabinet: Page: Overall depth: Brace bracket: Brace: BSHD-R8740 S13-A D: 13 3/8” [340mm] 1996 1967 BSHD-M1020 S15-A D: 15 5/8” [397mm] 1996 1967 BSHD-W1300 S17-A D: 17 7/8” [454mm] 1996 1967 Cutting and tensioning vinyl - C: Cut vinyl to sign size + 6” - Cut vinyl corners as shown. - Fold over rod and slide clip through. Fold 2” back. - T: When all sides have been fitted with a rod and clip, insert clip assembly into the frame’s tensioning channel and tension vinyl evenly using 1998 screws @ 18” to 24” centers. Slide through clip. Cut Rod C Tension vinyl evenly from all sides Frame tensioning channel S 42-A T © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Single sided self hinging cabinets Self hinging face frames other TION S IG N face frames other X SYS BO T M E ISE IDEN EM CA FI TI PR Product group © 2003 SIGNALEX INC. ALL RIGHTS RESERVED 1-800-465-8004 Self hinging BSHR1700 For 1/8” [3mm] Aluminum plate FRONT BACK S 43-A S 44-A S 45-A S 46-A FRAMELESS BSH1100 Hinge on hinge for track letters 3-A SIGNPRO FACE FRAMES SIGNPRO SINGLE SIDED CABINETS SIGNPRO FACE FRAMES 1-800-465-8004 INVENTORY LOG OF PRODUCTS PURCHASED PRODUCT QTY JOB 1700 4pc Parkdale Mall © 2003 SIGNALEX INC. ALL RIGHTS RESERVED HELPFUL NOTES, TIPS, AND F.A.Q.s X SYS BO T ISE IDEN EM BSH1700 Self hinging face frames for 1/8” [3mm] aluminum plate TION S IG N CA FI TI BSH1700 SELF HINGING M E PR 1-800-465-8004 Frameless H: 5’-0” Max [1.524m] W: 20’-0” [9.6m] Face dimension: Fabrication size: 1/8” [3mm] aluminum sheet Face Material: Extrusions sold in 22’3” lengths unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble with 1704 pre-fabricated corner brackets using 2107 screws Cutting Tools Mount aluminum plate to face frame using stud welding or adhesive Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. Common components 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 3 Assembly Tools 2 2 3 1704 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® TOP HINGING SCREWS 1705 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame Extrusions For custom finishes call your distributor Product No Description BSH1700 BSH1701 Face frame Face frame Pack Qty. Mill Finish Clear Anodized Assembly Brackets Corner Bracket 1704 Joiner Bracket (when longer than 22'3") 1705 Common components 2107 #8 x 5/16” socket screw 9 9 80 50 2000 BOTTOM LOCKING SCREWS S 43-A Self hinging face frame assembly ISE IDEN EM A F C G S PR B X SYS BO T C: This frame fits all self hinging cabinets F: Main frame B: 1264 corner bracket S: 2107 Corner bracket screws P: 1/8” [3mm] aluminum panel G: 2105 Weather seal gasket A: 2106A Top hinging. Bottom locking TION S IG N CA FI TI M E BSH1700 P Single sided self hinging cabinets D Self hinging retrofit adapter D D Combination file name:** FR1700 FW1700 File name N/A Cabinet: Product Page: Overall depth: BSHF-R680 S3-A D: 7 1/4” [184mm] BSHF-W850 S7-A D: 9 1/4” [235mm] Retainer: Product Page: Overall depth: BSH7002 S9-A see page S9-A D Double sided self hinging cabinets Combination file name:** Cabinet: Product Page: Overall depth: D D DR1700 DM1700 DW1700 BSHD-R8740 S13-A D: 9 1/2" [241 mm] BSHD-M1020 S15-A D: 11 3/4” [298 mm] BSHD-W1300 S17-A D: 14” [357mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing Aluminum plate using welded studs A - Cut aluminum to sign size B - Finish edge with router Installing Aluminum plate using adhesive A - Cut aluminum to sign size B - Finish edge with router AB - Adhesive ( contact your adhesive distributor ) AB AB 20 250 250 This method recommended for small interior signs only S 44-A 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED AB AB BSH1100 HINGE ON HINGE X SYS BO T ISE IDEN EM BSH1100 Self hinging face frame for Track letters TION S IG N CA FI TI M E PR 1-800-465-8004 Face dimension: Fabrication size: BSH1100 Hinge on Hinge frame is designed as a track letter frame adapter, which sits between the sign cabinet and face frame. BSH1250 and BSH2000 are two of the five face frames for plastics most commonly used with either a clear polycarbonate or acrylic plastic as a protective lens. F: N/A H: 4’ Max [0.914m] W: 10’ [3m] 3/16” [3mm] plastic Face Material: Extrusions sold in 22’3” length in mill finish unless otherwise specified Measure extrusions to sign overall length and height. Mitre cut and assemble 3 sides with pre-fabricated corner brackets using 2107 screws Cutting Tools Slide plastic with lock strips (see next page) into frame. Assemble 4th side Common components Drill along the sign top for hinging screws, and along the bottom for locking screws, then mount the assembled face frame on to cabinet. 2107 #8 x 5/16” socket screw used on all systems to secure assembly brackets and raceways 3 Assembly Tools 2 2 3 1104 SIGNPRO built-in continuous hinge is concealed within the sign box rather than mounted externally. The hinge, along with a neoprene gasket, work to form a weather seal keeping the inside bright and clean, and lowering maintenance costs. ® 1105 B © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Face frame extrusions For custom finishes call your distributor Product No Description BSH1100 BSH1101 Hinge on Hinge frame Hinge on Hinge frame Pack Qty. Mill Clear Anodized Assembly brackets Corner Bracket 1104 Joiner Bracket (when longer than 22'3") 1105 Common components 2107 #8 x 5/16” socket screw 6 6 80 50 2000 B S 45-A Hinge on hinge frame assembly ISE IDEN EM G F B L S C G PR Single sided self hinging cabinets A A FL S L P P D Self hinging retrofit adapter D D Combination file name:** FR1100 FW1100 File name N/A Cabinet: Product Page: Overall depth: BSHF-R680 S3-A D: 10 1/8” [257mm] BSHF-W850 S7-A D: 12” [304mm] Retainer: Product Page: Overall depth: BSH7002 S9-A see page S9-A D Double sided self hinging cabinets X SYS BO T C: This frame fits all self hinging cabinets F: Main frame FL: Face frame for plastic with clear Lens B: 1104 corner bracket S: 2107 corner bracket screws L: Lock strip see below P: 3/16” [5mm] plastic G: 2105 Weather seal gasket A: 2106A Top hinging Bottom locking TION S IG N CA FI TI M E BSH1100 D D Combination file name:** DR1100 DM1100 DW1100 Cabinet: Product Page: Overall depth: BSHD-R8740 S13-A D: 15" [381 mm] BSHD-M1020 S15-A D: 17 1/4" [439 mm] BSHD-W1300 S17-A D: 19 1/2” [495mm] ** CAD drawings complete with bill of materials can be downloaded and used for presentations, fabrication and permit drawings @ www.signalex.com. Installing plastic lockstrips Working with Polycarbonate or Acrylic plastic faces A - Cut plastic to sign height less ½" [13mm] T - Top lock strip 3/4” [19mm] TNUOM KCART SRETTEL Securing plastic into a face frame is done by solvent-welding lock strips to the top and bottom of the plastic face. Lock strips should be fabricated to the guidelines below, and are 6" [152 mm] shorter on each side, to avoid interference with the corner brackets. E.g. plastic length 12 ft., therefore lock strip length is 11 ft. Calculating plastic expansion and contraction Maximum expansion and contraction F x T x L x V Expansion - contraction factor: Polycarbonate 0.000375 Acrylic 0.000410. B B - Bottom lock strip 3/8” [9mm] S 46-A A 20 ft. long piece of acrylic could expand and contract 1/4". In general, for signs longer than 18 ft., cut the plastic shorter by 1/4" for every 6 ft. added length. A custom-fabricated compensator may be required to overcome 2105 material limitations. 2108 2109 Fasteners 2107 2106 2106A 20 250 250 2000 100 100 © 2003 SIGNALEX INC. ALL RIGHTS RESERVED Expansion - contraction Factor : F Material Thickness : T Temperature variance in Fahrenheit : V Material Length : L