YUKEN Hydraulic Equipment - Hydrolico International inc.
Transcription
YUKEN Hydraulic Equipment - Hydrolico International inc.
E DIRECTIONAL CONTROLS Solenoid Operated Directional Valves ....................................................................................................Page 331 Solenoid Controlled Pilot Operated Directional Valves............................................................................Page 331 “ ” Series Shockless Type Directional Valves ......................................................................................Page 331 Pilot/Manually/Mechanically Operated Directional Valves ......................................................................Page 331 Poppet Type Directional Valves ..............................................................................................................Page 451 Check/Pilot Controlled Check Valves ......................................................................................................Page 497 327 ■Directional Valves These valve are used for shifting oil flow direction of hydraulic circuit and for actuator starting/stopping as well as the operating direction shifting of actuator. ● Solenoid Operated Directional Valves ● Solenoid Controlled Pilot Operated Directional Valves ●" " Series Shockless Type Directional Valves ● Pilot /Manually/Mechanically Operated Directional Valves ● Poppet Type Directional Valves ● Check /Pilot Controlled Check Valves 328 Directional Valves DIRECTIONAL CONTROLS Hydraulic Fluids 1. Type of Fluids Any type of hydraulic fluid, listed in the table below can be used. Type of Fluids Remarks Petroleum Base Oils Synthetic Fluids Use fluids equivalent to ISO VG32 or VG46. Use phosphate ester or polyol ester type. When phosphate ester type fluid is to be used, prefix “F-” to the model number because a special seal (fluororubber) will be used. 1) Use water-glycol fluids or W/O emulsion type fluids. Water Containing Fluids Notes 1: Not applicable with G-DSG and G-DSHG series valves. 2: For two types of manually operated directional valves, DMT- 06 and DMT- 10 , only petroleum base oils 10X 06X and polyol ester type fluids are available. 3: Water-glycol fluids cannot be used for two types of solenoid operated poppet type two-way valves; CDST03✻ and CDSG-03 types. 4: For use with hydraulic fluids other than those listed above, please consult your Yuken representatives is advance. E 2. Recommended Viscosity and Oil Temperatures Viscosity Name Oil Temperature DSG-005 series Solenoid Operated Directional Valves 20 – 200 mm2/s (100 – 900 SSU) –15 – +60°C (5 – 140°F) Solenoid Operated Directional Valves Solenoid Controlled Pilot Operated Directional Valves Poppet Type Solenoid Operated Directional Valves Multi Purpose Control Valves Solenoid Operated Poppet Type Two-Way Valves Pilot Controlled Directional Valves Manually Operated Directional Valves Mechanically Operated Directional Valves Check Valves Pilot Controlled Check Valves 15 – 400 mm2/s (80 – 1800 SSU) –15 – +70°C (5 – 160°F) G Series Shockless Type Solenoid Operated Directional Valves (Shifting Time Adjustable) 15 – 200 mm2/s (80 – 900 SSU) –15 – +60°C (5 – 140°F) Directional Valves Use hydraulic fluids which satisfy the both recommended viscosity and oil temperatures given in the table below. 3. Control of Contamination Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead to breakdowns and shorter the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade 12. Use 25 µm or finer line filter (In case of DSG-005 series Solenoid Operated Directional Valves, NAS1638-Grade 11. Use 20 µm or finer line filter). Directional Valves 329 ■ Water-proof, dust-proof and vibration-resistance There properties are in compliance with the following standards. (The marking of indicates compliance) Item Standard Type JIS F8001 Water-proof test for marine electric appliance Class 1 water spray Drip-proof construction Class 2 water spray Froth-roof construction JIS D0203 Damp-proof and Water-proof test for automobile parts ★2 JIS C0920 Water-proof Water-proof test for electromechanical parts an wiring materials (I.E.C) PUBL. 529 Dust-proof (I.E.C) PUBL. 529 Description Compliance (S-/T-/L-)DSG-01 G-DSG-01 DSHG-01 DSHG-03 E-DSG-01 G-DSG-03 DSG-005 (S-)DSHG-04 (S-/E-/T-/L-) G-DSHG-04 (S-)DSHG-06 DSG-03 G-DSHG-06 (S-)DSHG-10 Damp-proof test M1 Test to examine damp-resistance of parts to examine functions of part under high Damp-proof test M2 Test temperature and high humidity to examine functions of parts which are Splash-proof test R1 Test likely to be exposed to water splash. to examine functions of parts which are Splash-proof test R2 Test indirectly exposed to stormy weather or water splash. Drip-proof type Not affected by water dropping at vertical angle of 15 degrees or less. Rain-proof type Not affected by rain fall at vertical angle of 60 degrees or less. Froth-proof type Not affected by water drip from any dirction. Jet-flow proof type Not affected by jet flow from any direction. Protection Class 2: Not affected by water drip falling at vertical angle of Drip-proof type (2) 15 degrees or less. Protection Class 3: Not affected by rain falling at vertical angle of 60 Rain-proof type degrees or less. Protection Class 4: Not affected by water drip from any direction. Froth-proof type Protection Class 5: Not affected by jet flow from any direction. Jet-flow proof type Protection Class 6 Fully protected from entry of dust. Vibration range: 7-59.5 Hz Resonace test (IC) Duplex amplitude: 0.1 mm Grade 1: duplex amplitude-0.5 mm Grade 2: duplex amplitude-1.2 mm Grade 3: duplex amplitude-1.8 mm Grade 4: duplex amplitude-2.4 mm Grade 1: duplex amplitude-0.3 mm Grade 2: duplex amplitude-0.5 mm Grade 3: duplex amplitude-0.75 mm Grade A: Parts mounted on spring of body or chassis JIS D1601 Class 1: having relatively low vibration. Vibration test for mainly for parts of Grade B: Parts mounted on spring of body or chassis automobile parts passenger car having relatively low vibration. Grade C: Parts mounted in engine having relatively low vibration JIS C0911 Fixed frequency Frequence: 20 Hz Vibration test for resistance test (IIC) small electric appliances Vibrationresistance Variable frequency Frequency range: 7-59.5 Hz resistance test (IIIC) (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 (2D✻)★1 ★1 : No-spring detented type (2D✻) and No-spring type (2N✻) can be used when energised continous for position holding. ★2 : For outdoor use, protect equipment with a cover, etc., to prevent direct exposure to water. 330 Directional Valves ★1 ★1 ★1 ★1 ★1 ★1 DSLG DSLHG DSP❇ CDS❇ Solenoid Operated Directional Valves Solenoid Controlled Pilot Operated Directional Valves “ ” Series Shockless Type Directional Valves Pilot / Manually / Mechanically Operated Directional Valves Valve Type Maximum Flow Max. Operating Pressure Graphic Symbols MPa (PSI) 25 (3600) .3 1 .5 2 1 2 5 10 20 50 b T A B P T A B b 361 DSG−03 E−DSG−01 16 (2320) 378 T−S−DSG−01 379 35 (5080) T−DSG−01 25 (3600) T−S−DSG−03 T DSHG−01 25 (3600) B a 379 T−DSG−03 21 (3050) DSHG−03 b P 344 S−DSG−03 25 (3600) b Y 500 1000 2000 5000 L /min E−DSG−03 a A Page L−DSG−03 31.5 (4580) Solenoid Controlled Pilot Operated Directional Valve U.S.GPM 500 1000 DSG−01 35 (5080) 16 (2320) a P 100 200 S−DSG−01 31.5 (4580) Electronic Relay Incorporated Solenoid Operated Directional Valves 100 200 L−DSG−01 25 (3600) Low Wattage (5W) Type Dolenoid Operated Directional Valves 50 B a P 20 336 25 (3600) A 10 DSG−005 16 (2320) Solenoid Operated Directional Valves 5 381 DSHG−04/S−DSHG−04 T 31.5 (4580) DSHG−06/S−DSHG−06 DSHG−10/S−DSHG−10 “ ” Series Shockless Type Solenoid Operated Directional Valves “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves Pilot Operated Directional Valves A B a b A B P T b Y X A P A B P T A B P T 412 G−DSG−03 a Manually Operated Directional Valves Mechanically Operated Directional Valves G−DSG−01 25 (3600) P T G−DSHG−04 25 (3600) 418 G−DSHG−06 Y B 31.5 (4580) 21 (3050) DHG−04 06 10 Threaded Connection (DMT) 03 06 10 31.5 (4580) Sub-plate connection (DMG) 01 T A P 7 (1020) Rotary (DR T G) 25 (3600) Cam Operated (DC T G) 01 03 02 B T Directional Valves 03 04 06 423 429 10 441 331 ■ Spool Types Spool types are classified to the condition of flow at the neutral position. Spool Type ( ( 2 Closed Centre All Ports 3 Open Centre All Ports Graphic Symbols ) ) A B P T A B P T A B P T A B Schematic Drawing (Centre Position) Holds pump pressure and cylinder position at neutral. Care should be paid if used as a 2-position type because shock occurs when each port is blocked in transit. T B P A Pump can be unloaded and actuator is floating at neutral. If a 2-position type is used, shock is reduced as each ports is released to tank in transit. T B P A 4 (Open Centre A, B&T) ( 40 Open Centre A, B&T Restricted Flow T B P A ( ( ( 60 Open Centre P&T Open Crossover P T A B T B P A It can be used when a pump is unloading at neutral and actuator is halted at one way flow. P T A B T B P A Pump is unloading and actuator position held at neutral. Suitable for series operation. ) P T A B T B P A It is a variation of spool type “6”. Shock is reduced as each port is released to tank on transit. ) 7 Open Centre All Ports Restricted Flow P T A B T B P A Mainly used as a 2-position type. Shock is reduced on transit. ) P T A B P T A B T B P A Pump pressure and cylinder position is held at neutral in the same way as spool type “2”. It is used as 2 way type. 8 (2-Way) T B P A 9 (Open Centre P, A&B) Regenerative circuit is provided at neutral. P T A B T B P A Prevent actuator from one direction drift by leakage of P port at neutral. 10 (Open Centre B&T) P T A B T B P A Halt actuator movement positively at B, T ports blocked P, A ports connected at neutral. 11 (Open Centre P&A) P T A B T B P A Prevent actuator from one direction drift by leakage of P port at neutral. 12 (Open Centre A&T) P 332 Pump pressure is held and actuator is floated at neutral. 2-position type is used when system pressure is required to be held in transit. Shock during transit is less compared to spool type “2”. In a variation of spool type “4”, a restrictor is provided in A-T and B-T ports. Making it faster at stopping the actuator. ) 5 (Open Centre P, A&T) 6 Open Centre P&T Closed Crossover Functions and Applications T T B P A Directional Valves DIRECTIONAL CONTROLS ■ Mounting Surface Mounting surface dimensions conform to ISO 4401, Hydraulic fluid power-Four-Port directional control valvesMounting surfaces. Model Numbers ISO Code of Mounting Surface () S– L– E– DSG–01 T– G– DSHG–01 DMG–01 DCG–01 ISO 4401–AB–03–4–A () S– L– E– DSG–03 T– G– DMG–03 DCG–03 ISO 4401–AC–05–4–A DSHG–03 ISO 4401–AC–05–4–A✻ ( ) ISO 4401–AD–07–4–A S– DSHG–04 G– DHG–04 DMG–04 S– DSHG–06 G– DHG–06 DMG–06 ( ) E (S–) DSHG–10 DHG–10 DMG–10 Directional Valves ISO 4401–AE–08–4–A ISO 4401–AF–10–4–A ✻ The main port conform to the ISO 4401–AC–05–4–A. The pilot and drain ports is sccordance with the ISO original draft. Interchangeability in Installation between Current and New Design Model change has been made on the following product. The difference between current and new design has been described on the paragraph of “Interchangeability in Installation between Current and New Design.” Refer to relevant pages on each series. Model Numbers Name Currrent DSG–005 Series Solenoid DSG–005– Operated Directional Valves DSG–01 Series Solenoid Operated Directional Valves ( ) 1/8,3/8 Solenoid Controlled Pilot Operated Directional Valves 1/2 Solenoid Controlled Pilot Operated Directional Valves 3/4,1–1/4 Solenoid Controlled Pilot Operated Directional Valves DSHG–01– DSHG–03– S– L– DSG–01– T– Interchangeability Related in Installation Page New – –30/3090 – –60/6090 – –13/1390 – –13/1390 DSG–005– DSG–005– ( ) S– L– DSG–01– T– DSHG–01– DSHG–03– Major Changes – –40/4090 – – N –40/4090 N1 Yes — ● ● ● High Flow Low Pressure Drop Din-connector type solenoid in addition – –70/7090 Yes 357 ● ● High Pressure and High Flow Low Pressure Drop Yes — ● Pilot valve has been changed from DSG-01, 60 design to 70 design. ● Pilot valve has been changed from DSG-01, 60 design to 70 design. ● Pilot valve has been changed from DSG-01, 60 design to 70 design. – –14/1490 – –14/1490 (S–) DSHG–04– – –51/5190 (S–) DSHG–04– – –52/5290 Yes — (S–) DSHG–06– (S–) DSHG–10– – –52/5290 (S–) DSHG–06– – –42/4290 (S–) DSHG–10– – –53/5390 – –43/4390 Yes — Directional Valves 333 ■ Solenoid Operated / Solenoid Controlled Operated Directional Valves WIDE RANGE OF MODELS – Choose the optimum valve to meet your needs from a largeselection available. H S 1100 (291) Maximum Flow L / min (U.S.GPM) 500 (132) H : High Pres., High Flow, Low Pres. Drop Type S : Shockless Type G : Shockless Type [Shifting Time Adjustable] P : Low Pressure Drop Type E : Low Wattage Type (S–)DSHG–10 H S (S–)DSHG–06 H S G 300 (79.3) (S–)DSHG–04 250 (66.1) G–DSHG–06 S 160 (42.3) G P G–DSHG–04 DSHG–03 H S 120 (31.7) S–DSG–03 100 (26.4) G 80 (21.1) H DSG–03 DSG–01 G–DSG–03 E 63 (16.6) S S–DSG–01 E–DSG–03 L-DSG-03 [60 L/min (15.9 U.S.GPM)] S G E 40 (10.6) E 30 (7.9) E–DSG–01 DSHG–01 E–DSG–01 15 (4.0) 0 G–DSG–01 DSG–005 16 (2320) 21 (3050) 25 (3630) 31.5 (4570) Pressure MPa (PSI) 334 Solenoid Operated / Solenoid Controlled Operated Directional Valves 35 (5080) DIRECTIONAL CONTROLS Instructions ● Mounting DSG-005 -DSG-01 -DSG-03 No mounting restrictions for any model. No-spring detented models not energised continuously must be installed so that the spool axis L-L’ is horizontal. Otherwise there is no mounting restrictions. L’ L -DSG-01/03 DSHG-01 DSHG-03 (S-) DSHG-04 (S-) DSHG-06 (S-) DSHG-10 No-spring models not energised continuously must be installed so that the spool axis L-L’ is horizontal. Otherwise there is no mounting restrictions. , L L -DSHG E ● Energisation 1. No-Spring Type One of two solenoids should be energised continuously to avoid malfunction. 2. On double solenoid valves do not energise both at the same time as it will result in coils burning out. Avoid connecting the valve tank port to a line with possible surge pressure. Piping end of tank line should be submerged in oil. ● Pilot Drain Port for Solenoid Controlled Pilot Operated Valve Avoid connecting the valve pilot drain port to a line with possible surge pressure. Piping end of drain should be submerged in oil. ● Shockless Type N lbf. 150 30 Operating Force In order to benefit from a shockless operation, it is necessary to fill the tank line with operating oil. Only after the tank line has been filled with operating oil should the valve be used on a regular basis. 20 100 10 50 0 ● Operating Force be Manual Actuator Take care as the operating force by the manual actuator increases in proportion to the tank line back pressure. (See the graph right.) 05 G-0 r DS pt fo exce 05 DSG-0 0 1 0 100 2 200 300 4 MPa 3 400 500 PSI Tank Line Back Pressure Solenoid ■ Solenoid connector (DIN connector) The solenoid connector is in accordance with the international standard ISO 4400 (Fluid power systems and components-Three-pin electrical plug connectorsCharacteristics and requirements). ■ AC Solenoid 50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed. ■ DC Solenoid ( -series Solenoid Operated Directional Valve) These valves differ from conventional DC solenoid operated directional valves and have the following characteristics: 1. The spark between the relay contacts has been eliminated and therefore the valve can be operated by miniature relays. 2. The surge voltage is approximately 10 % of that normally experienced. 3. Time lag on de-energisation is reduced by approximately 50 %. ■ R type Models with Current Rectifier and DC Solenoid Specially designed DC solenoid and receptacle (or connector) containing AC-DC rectifier and transient peak suppressor are provided. Connection to be made to AC power source as with conventional AC solenoid. Remarkably high reliability and long life and other advantages including quiet valve operation. No overheating of coil due to the spool sticking and protection against transient voltage peaks are assured. ■ RQ type Models with Current rectifier and Quick Return Solenoid Valve characteristics are identical to R type except for the fast return time of the spool after deenergisation. ■ Insulation Class of Solenoid Model numbers Insulation Class DSG-005, DSG-01, S-DSG01 L-DSG-01, E-DSG-01, T-DSG-01 DSG-03, S-DSG-03, L-DSG-03 E-DSG-03, T-DSG-03 DSHG-01/03/04/06/10, S-DSHG-04/-06/10 Class H G-DSG-01, G-DSG-03 Class F Solenoid Operated / Solenoid Controlled Operated Directional Valves Solenoid Operated / Solenoid Operated Controlled Directional Valves ● Valve Tank Port 335 ■ Solenoid Operated Directional Valves, DSG-005 Series These DSG-005 series solenoid directional valves are the pro-ducts newly developed as a “Mini-series”. Compared with DSG-01 series, the valve are much more compactly manufactured but enjoy a maximum operating pressure of 25 MPa (3630 PSI) and a maximum flow rate of 15 L/min (3.96 U.S.GPM), while contributing further to a space saving requirement. Moreover, using wet armature solenoids, the valves ensure the long life. Flying Lead Wire Type Plug-in Connector Type ■ Specifications Max. Flow ★ L/min (U.S.GPM) Model Numbers DSG-005-3C DSG-005-2B - -40/4090 -40/4090 Max. Operating Pressure MPa (PSI) Max. Tank-Line Back Pressure MPa (PSI) Max. Changeover Frequency min–1 (Cycles/min) 25 (3630) 7 (1020) 120 15 (3.96) Approx. Mass kg (lbs.) 0.5 (1.1) 0.4 (.9) ★ The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow differs according to the type and operating conditions. For details, please refer to the “List of Standard Models and Maximum Flow” on pages 338 to 339. ■ Solenoid Rating Voltage (V) Electric Source Coil Type A100 AC A200 DC ★2 D12 D24 Frequency (Hz) 50 60 50 60 — Current & Power at Rated Voltage ★1 Source Rating Inrush (A) Holding (A) 80 – 110 0.36 0.16 90 – 120 0.34 0.11 160 – 220 0.18 0.08 180 – 240 0.17 0.05 Serviceable 100 200 12 10.8 – 13.2 24 21.6 – 26.4 — ★1 Inrush current in the above table shows rms values at maximum stroke. ★2 336 DSG-005 Series Solenoid Operated Directional Valves 1.2 0.6 Power (W) — 15 DIRECTIONAL CONTROLS ■ Model Number Designation F- DSG -005 -3 Special Seals Series Number Valve Size Number of Valve Position F: Special Seals for Phosphate Ester DSG: Solenoid Operated Type Fluids Directional Valve (Omit if not required) 3 C 2 Spool-Spring Spool Type Coil Type Arrangement C: Spring Centred 2, 3 40 005 2 -D24 B: Spring Offset 2, 3 -N -40 Electrical Conduit Design Design Connection Number Standard None: Flying Lead AC Wire Type A100, A200 N: Plug-in Connector Type DC N1: Plug-in D12, D24 Connector with Indicator Light 40 ★ Refer to ★ Design Standards: None .......... Japanese Standard “JIS” and European Design Standard 90 ............... N. American Design Standard ■ Sub-plates 1/8 1/4 European Design Standard Thread Sub-plate Size Model Numbers Japanese Standard “JIS” Sub-plate Thread Model Numbers Size Rc 1/8 Rc 1/4 DSGM-005X-20 DSGM-005Y-20 DSGM-005X-2080 DSGM-005Y-2080 1/8 BSP.F 1/4 BSP.F N. American Design Standard Thread Sub-plate Size Model Numbers DSGM-005X-2090 DSGM-005Y-2090 1/8 NPT 1/4 NPT Approx. Mass kg (lbs.) 0.8 (1.8) 0.8 (1.8) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. ■ Mounting Bolts Four socket head cap screws in the table below are included. Descriptions Soc. Hd. Cap Screw (4 Pcs.) Japanese Standard “JIS” European Design Standard N. American Design Standard M4 × 35 Lg. No. 8-32 UNC × 1-3/8 Lg. Tightening Torque 2.5 - 3.5 Nm (22.1 - 31.0 in. lbs.) ■ Typical Changeover Time (Example) Changeover time varies according to oil viscosity, spool type and hydraulic circuit. ON Solenoid OFF OFF Spool Shift 0 0 Max. T1 T2 E DSG-005 Series Solenoid Operated Directional Valves Piping Size [Test Conditions] Pressure: 16 MPa (2320 PSI) Flow Rate: 7.5 L/min (1.98 U.S.GPM) Viscosity: 30 mm2/s (141 SSU) Voltage: Rated Voltage (After coil temperature rises and saturated) A B Direction of Flow: P T B A [Result of Measurement] Model Numbers DSG-005-3C2-A DSG-005-3C2-D DSG-005-2B2-A DSG-005-2B2-D Time ms T2 T1 16 60 23 40 14 45 15 33 DSG-005 Series Solenoid Operated Directional Valves 337 ● Models with AC Solenoids : DSG-005- -A -40/4090 No. of Valve Position Spool-Spring Arrangement ■ List of Standard Models and The Maximum Flow B A Max. Flow L/min P Graphic Symbols Model Numbers A B Working Pressure MPa Spring Centred Three Positions a 5 10 16 25 15 15 15 15 b 12 12 12 b 15 15 b 14 b 13.5 b [ Port "B" Blocked] B P Working Pressure MPa [ Port "A" Blocked] Working Pressure MPa 5 15(14) 15(12) 10 15(7) 12(3) 16 12(3) 5(1) 25 4(0.5) 1(0.5) 5 15(14) 15(12) 10 15(7) 12(3) 16 12(3) 5(1) 25 4(0.5) 1(0.5) 12 15 15 15 15 15 15 15 15 15 15 15(14) 15(10) 15(6) 12(5) 12(2) 5(2) 4(0.5) 1(0.5) 14 14 14 2 1 1 1 15(14) 15(10) 15(14) 15(14) 13.5 13.5 13.5 3 3 3 3 AB DSG-005-3C2 A P T P T A B DSG-005-3C3 a P T A B DSG-005-3C40 a P T Two Positions Spring Offset A B DSG-005-2B2 P T A B DSG-005-2B3 15 P T 15(6) 12(2) 12(5) 5(2) 15(10) 13(5) 14(9) 8(4) 15(14) 15(11) 15(14) 15(11) 4(0.5) 1(0.5) 6(0.5) 4(0.5) 15(9) 15(9) Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. ( Example ) 50 Hz, At minimum serviceable voltage (80% of rated voltage) 50 Hz, At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz, At rated voltage 15 15 (14) 15 (14) ● Models with DC Solenoids : DSG-005- -D -40/4090 No. of Valve Position Spool-Spring Arrangement 60 Hz, At minimum serviceable voltage (90% of rated voltage) B A Max. Flow L/min P Graphic Symbols Model Numbers A B Working Pressure MPa Spring Centred Three Positions a 5 10 16 25 15 15 15 15 b 15 15 15 b 15 15 b 14 b 13.5 b [ Port "B" Blocked] P Working Pressure MPa B [ Port "A" Blocked] Working Pressure MPa 5 15 12 10 8 5 16 5 3 25 3 2 5 15 12 10 8 5 16 5 3 25 3 2 15 15 15 15 15 15 15 15 15 15 15 15 13 9 8 5.5 5 3.5 15 13 9 8 5.5 5 3.5 14 14 14 8.5 4.5 6.5 6.5 15 15 11 11 7.5 13.5 13.5 13.5 8 7 8 9 15 15 15 9 5.5 13.5 10.5 AB DSG-005-3C2 A P T P T A B DSG-005-3C3 a P T A B DSG-005-3C40 a P T Two Positions Spring Offset A B DSG-005-2B2 P T A B DSG-005-2B3 P T Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 338 15 13 9 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] DSG-005 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS ■ List of Standard Models and The Maximum Flow ● Models with AC Solenoids : DSG-005- -A -40/4090 No. of Valve Position Spool-Spring Arrangement Max. Flow U.S.GPM P Graphic Symbols Model Numbers A B B A Working Pressure PSI Spring Centred Three Positions a [ Port "B" Blocked] 730 1450 2320 3630 4.0 4.0 4.0 4.0 b 3.2 3.2 3.2 3.2 b 4.0 4.0 4.0 4.0 b 3.7 3.7 3.7 3.7 .5 .3 .3 b 3.6 3.6 3.6 3.6 .8 .8 .8 b P T 730 1450 2320 4.0(3.7) 4.0(1.9) 3.2(.8) 4.0(3.2) 4.0(.8) 1.3(.3) [ Port "A" Blocked] Working Pressure PSI 3630 730 1450 2320 1.1(.1) 4.0(3.7) 4.0(1.9) 3.2(.8) .3(.1) 4.0(3.2) 3.2(.8) 1.3(.3) 3630 1.1(.1) .3(.1) A B DSG-005-3C3 a 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 P T 4.0(3.7) 4.0(1.6) 3.2(.5) 4.0(2.6) 3.2(1.3) 1.3(.5) A B DSG-005-3C40 a P T A B Two Positions Spring Offset B P Working Pressure PSI AB DSG-005-3C2 A P T DSG-005-2B2 P T 3.2(.5) 1.1(.1) 1.3(.5) .3(.1) 3.4(1.3) 1.6(.1) 2.1(1.1) 1.1(.1) 4.0(3.7) 4.0(2.9) 4.0(2.4) 4.0(3.7) 4.0(2.9) 4.0(2.4) 1.1(.1) 4.0(3.7) 4.0(1.6) .3(.1) 4.0(2.6) 3.2(1.3) 4.0(3.7) 4.0(2.6) .3 4.0(3.7) 3.7(2.4) A B DSG-005-2B3 .8 4.0 P T E Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. 50 Hz, At minimum serviceable voltage (80% of rated voltage) 50 Hz, At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz, At rated voltage 4.0 4.0(3.7) 4.0(3.7) ● Models with DC Solenoids : DSG-005- -D -40/4090 No. of Valve Position Spool-Spring Arrangement 60 Hz, At minimum serviceable voltage (90% of rated voltage) B A Max. Flow U.S.GPM P Graphic Symbols Model Numbers A B Working Pressure PSI 730 1450 2320 Spring Centred Three Positions a [ Port "B" Blocked] 3630 [ Port "A" Blocked] Working Pressure PSI 730 4.0 3.2 1450 2320 730 4.0 3.2 2320 1.3 .8 3630 .8 .5 1450 2.1 1.3 2.1 1.3 1.3 .8 3630 .8 .5 4.0 4.0 4.0 4.0 b 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 b 4.0 4.0 4.0 4.0 4.0 3.4 2.4 2.1 1.5 1.3 .9 4.0 3.4 2.4 2.1 1.5 1.3 .9 b 3.7 3.7 3.7 3.7 2.3 1.2 1.7 1.7 4.0 4.0 2.9 2.9 2.0 b 3.6 3.6 3.6 3.6 2.1 1.9 2.1 2.4 4.0 4.0 4.0 2.4 1.5 3.6 2.8 b P T A B DSG-005-3C3 a P T A B DSG-005-3C40 a P T A B Two Positions Spring Offset B P Working Pressure PSI AB DSG-005-3C2 A P T DSG-005 Series Solenoid Operated Directional Valves ( Example ) DSG-005-2B2 P T A B DSG-005-2B3 P T Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 4.0 3.4 2.4 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] DSG-005 Series Solenoid Operated Directional Valves 339 ■ Pressure Drop Pressure drop curves based on viscosity of 30 mm2/s (141 SSU) and specific gravity of 0.850. Pressure Drop ∆P PSI 300 250 MPa 2.0 1 1.6 2 1.2 3 200 4 150 0.8 100 5 0.4 50 Pressure Drop Curve Numbers Model Numbers P→A B→T P→B A→T P→T DSG-005-3C2 4 4 4 4 — DSG-005-3C3 5 5 5 5 3 DSG-005-3C40 4 4 4 4 — DSG-005-2B2 1 1 4 4 — DSG-005-2B3 2 2 4 4 — 0 2 0 0 4 6 1 8 10 2 12 14 15 L/min 3 4 U.S.GPM Flow Rate ● For any other viscosity, multiply the factors in the tabele below. Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35 Factor ● For any other specific gravity (G’), the pressure drop (∆P) may be obtained from the formula below. ∆P’ = ∆P (G’/0.850) 340 DSG-005 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS ■ Flying Lead Wire Type A -40/4090 ● Spring Centred: DSG-005-3C - D 28 (1.10) 4.5(.18) Dia Through 8(.31) Dia Spotface 4 Places 52 (2.05) Pressure Port "P" Space Needed to Remove Solenoid-Each End. 32 (1.26) 4 132 (5.20) ● Spring Offset: DSG-005-2B - A -40/4090 D 8 (.31) ● For other dimensions, refer to “Spring Centred” type. Tank Port "T" Lead Wire SOL a SOL b Mounting Surface (O-Rings Furnished) 2(.08) Dia. Location Pin 3 16(.63) (.12) 29(1.14) Approx. 270(10.63) Manual Actuator 4.8(.19) Dia. E 17 (.67) DIMENSIONS IN MILLIMETRES (INCHES) ■ DIN Connector Type / DIN Connector with Indicator Light A -N/N1-40/4090 ● Spring Centred: DSG-005-3C - D A -N/N1-40/4090 ● Spring Offset: DSG-005-2B -D SOL b Single Solenoid Models Only 15.8 (.62) The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut. After completion of the change, be sure to tighten the lock nut with the torque as specified below. 73 (2.87) 30.1 (1.19) 65.1(2.56) SOL a 18 (.71) 46(1.81) 46 (1.81) Cable Departure Cable Applicable: Outside Dia. .... 3.5-6 mm (.14 - .24in.) Conductor Area .... Not Exceeding .75mm2 (.0012 sq. in.) DSG-005 Series Solenoid Operated Directional Valves 44 (1.73) 93 (3.66) Cylinder Port "A" 34 (1.34) Cylinder Port "B" 33 (1.30) 25(.98) SOL b Lock Nut Tightening Torque: 2.9 - 3.9 Nm (25.67 - 34.52 in. lbs) ● For other dimensions, refer to “Flying Lead Wire Type”. DSG-005 Series Solenoid Operated Directional Valves 341 DIMENSIONS IN MILLIMETRES (INCHES) ■ Sub-plates: DSGM-005 -20/2080/2090 15 (.59) 12.5 (.49) "D" Thd. 7.5(.30) Deep 4 Places P A B T 71 (2.80) 85 (3.35) 7 (.28) 4.3(.17) Dia. 4 Places Sub-plate Model Numbers Piping Size "C" Thd. Rc 1/8 DSGM-005X-20 DSGM-005X-2080 1/8 BSP. F DSGM-005X-2090 1/8 NPT Rc 1/4 DSGM-005Y-20 342 "C" Thd. 4 Places 24 (.94) 37 (1.46) 2.7(.11) Dia. 4(.16) Deep 58.5 (2.30) 35.5 (1.40) 11 (.43) 3.5(.14) 7.5 (.30) 25(.98) 11.5 (.45) 21.5 (.85) 12.5(.49) 32 (1.26) 16(.63) 48 (1.89) 63 (2.48) 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places 21.5 28 (1.10) (.85) 20.75 (.82) 14 (.55) 7.25 (.29) DSGM-005Y-2080 1/4 BSP. F DSGM-005Y-2090 1/4 NPT DSG-005 Series Solenoid Operated Directional Valves "D" Thd. M4 No. 8-32 UNC M4 No. 8-32 UNC DIRECTIONAL CONTROLS ■ List of Seals, Solenoid Ass'y, Coil and Connector Ass'y - -40/4090 13 7 8 SOL a 4 10 5 SOL b 2 5 3 11 2 1 12 21 23 22 30 20 9 24 25 31 List of Seals Item Name of Parts Part Numbers 10 11 21 O-Ring O-Ring O-Ring SO-NB-P14 SO-NB-P6 SO-NB-P14 Qty. 3C — 4 2 2B 1 4 1 Remarks Included in Solenoid Ass’y Note: When ordering seals, please specify the seal kit number “KS-DSG-005-40”. ■ Solenoid Ass’y, Coil and Connector Ass’y No. Valve Model Number DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005DSG-005- -A100 -A200 -D12 -D24 -A100-N -A200-N -D12-N -D24-N -A100-N1 -A200-N1 -D12-N1 -D24-N1 9 Solenoid Ass’y No. SA05-100-40 SA05-200-40 SD05-12-40 SD-05-24-40 SA05-100-N-40 SA05-200-N-40 SD05-12-N-40 SD-05-24-N-40 SA05-100-N-40 SA05-200-N-40 SD05-12-N-40 SD-05-24-N-40 @2 Coil No. C-SA05-100-40 C-SA05-200-40 C-SD05-12-40 C-SD-05-24-40 C-SA05-100-N-40 C-SA05-200-N-40 C-SD05-12-N-40 C-SD-05-24-N-40 C-SA05-100-N-40 C-SA05-200-N-40 C-SD05-12-N-40 C-SD-05-24-N-40 Connector Connector #0 Ass’y Part No. #1 Ass’y Part No. E DSG-005 Series Solenoid Operated Directional Valves DSG-005- Remarks Flying Lead Wire Type TK290058-7 TK290058-7 Plug-in Connector Type TK290378-9 TK290379-7 TK290089-2 TK290090-0 TK290378-9 TK290379-7 TK290089-2 TK290090-0 Plug-in Connector with Indicator Light DSG-005 Series Solenoid Operated Directional Valves 343 ■ 1/8 Solenoid Operated Directional Valves, DSG-01 Series These are Solenoid Operated Directional Valves of high pressure, high flow and low pressure drop, the features of which can be materialized by employing a powerful wet type solenoid and the rational flow channel design. ● High Pressure & High Flow Rate In comparison to our existing lines, both the pressure and flow of these valves are much increased. ● Max. Operating Pressure: approx. 10 % increased [31.5→35 MPa (4570 →5080 PSI)] Terminal Box Type ● Max. T-Line Back Pressure: approx. 30 % increased [16→21 MPa (2320 →3050 PSI)] ● Max. Flow Rate: approx. 60 % increased [63→100 L/min (16.64 →26.42 U.S.GPM)] ● Low Pressure Drop The pressure drop of these valves is reduced by 10 % from 1.0 to 0.9 MPa (145 to 131 PSI), in comparison to our existing lines*; the valves effectively reduce the energy consumption of the unit. {* At Flow Rate: 60 L/min (15.9 U.S.GPM), Spool Type: 3C2 (P→A)} ● Compact & Small Mass Despite of high pressure, high flow and low pressure drop, these valve Plug-in Connector Type bodies are compact and lightweight with DC double solenoids; the overall length and mass are reduced from 210 to 205 mm (8.26 to 8.07 inch) and from 2.2 to 1.85 kg (4.85 to 4.08 lbs), respectively. ● Shockless type available In addition to the standard valves for high pressure and high flow, a shockless type capable of minimizing noise and vibration in piping during spool changeover is also available. ● Stable Operation Due to the powerful magnetic and spring force of the solenoids, these valves exhibit a high tolerance to contaminants and especially stable operation. ● IP65-equivalent high dust- and water-proof These valves demonstrate excellent dust- and water-proof characteristics, in compliance with I. E. C. Pub. 529. IP65 and JIS C 0920 IP65 (dust- and jet-proof type). ● Usable in products of various standards These standard valves are CE certified for installation in equipment overseas. UL/CSA certified products are also available. ■ Specifications Valve Type Model Numbers Max. Flow ★2 L/min (U.S.GPM) Max. Operating Pressure MPa (PSI) Max. T-Line Back Pressure MPa (PSI) 100 (26.4) 35 (5080) 21 (3050) DSG-01-3C - -70/7090 Standard Type DSG-01-2D2- -70/7090 DSG-01-2B - -70/7090 Shockless Type S-DSG-01-3C - -70/7090 S-DSG-01-2B2- -70/7090 Max. Changeover Frequency Cycle/min {min–1} Mass kg (lbs.) 300 R Type Sol. Only 120 1.85 (4.08) 63 (16.6) 25 (3630) 21 (3050) 120 40 (10.6) 16 (2320) 16 (2320) 300 R Type Sol. Only 120 1.4(3.09) 1.85(4.08) 1.4(3.09) L-DSG-01-3C - -70/7090 Low Wattage(14W) Type ★1 L-DSG-01-2D2- -70/7090 L-DSG-01-2N - -70/7090 L-DSG-01-2B - -70/7090 1.85 (4.08) 1.4(3.09) ★ 1. For details of L-DSG-01, please contact us. ★ 2. Maximum flow indicates a ceiling flow depends on the type of spool and operating condition, refer to the List of Spool Functions on pages 347 to 351 for details. 344 DSG-01 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Sub-plate Piping Size Japanese Standard "JIS " Sub-plat e Model Numbers Thread Size European Design Standard Sub-plat e Model Numbers Thread Size N.American Design Standard Sub-plat e Model Numbers Approx. Mass kg (lbs.) Thread Size 1/8 DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP. F DSGM-01-3190 1/8 NPT 0.8 (1.8 ) 1/4 DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP. F DSGM-01X-3190 1/4 NPT 0.8 (1.8 ) 3/8 DSGM-01Y-31 Rc 3/8 DSGM-01Y-3190 3/8 NPT 0.8 (1.8 ) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolt For socket head cap screws in the table below are included. Descriptions Soc. Hd. Cap Screw (4 pcs.) Japanese Standard "JIS" European Design Standard M5 × 45 Lg. N. American Design Standard No. 10-24 UNC × 1-3/4 Lg . Tightening Torque 5 - 7 Nm (43 - 60 in. 1bs.) Applicable to working pressure more than 25 MPa (3630 PSI): 6 - 7 Nm (52 - 60 in. 1bs.) E Valve Type Coil Type Electric source Frequency (Hz) 50 A100 Standard Type AC A120 1 A200 A240 Shockless Type DC (K Series ) AC → DC Rectified (R ) D12 D24 D48 R100 R200 60 50 60 50 60 50 60 50/60 Voltage (V) Source Ratin g Serviceable Range 100 80 - 110 100 90 - 120 110 96 - 132 120 108 - 144 200 160 - 220 200 180 - 240 220 192 - 264 240 216 - 288 12 10.8 - 13.2 24 21.6 - 26.4 48 43.2 - 52.8 100 90 - 110 200 180 - 220 Current & Power at Rated Voltage Inrush (A) 2 Holding (A) Power (W) 2.42 0.51 2.14 0.37 2.35 0.44 2.02 0.42 1.78 0.31 1.21 0.25 1.07 0.19 1.18 0.22 1.01 0.21 0.89 0.15 2.45 1.23 29 0.61 0.33 29 0.16 DSG-01 Series Solenoid Operated Directional Valves Solenoid Ratings 1. AC solenoid is not available in shockless type. R type models with built-in current rectifier is recommended for shockless operation with AC power. 2. Inrush current in the above table show rms values at maximum stroke. 3. There are more coil types other than the above. For details, please make inquiries. The coil type numbers in the shaded column are handled as opotinal extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering. ■ Options ● Push Button with Lock Nut Can be used for manual changeover of spool. The push button can be locked in the pressed condition. Lock Nut SOL b Push Button ● Plug-in Connector with Solenoid Indicator Light These are the indicator light incorporated plug-in connector type solenoids. Energisation or de-energisation of the solenoid can be easily identified with the incorporated indicator light. Plug-in Connector With Indicator Light SOL b DSG-01 Series Solenoid Operated Directional Valves 345 ■ Model Number Designation FSpecial Seals SShockless Type - 01 DSG Series Number Valve Size -2 Number of Valve Positions 3: Three Positions B SpoolSpring Arrangement C: Spring Centred 2 Spool Type A -D24 Special Two Position Valve Omit if not required 2, 3 4, 40 60, 9 10, 11 12 Coil Type -C Manual Override -N Electrical Conduit Connection -70 -L Design Number Models with Reverse Mtg. of Solenoid Omit if not required None: Japanese Std. "JIS" AC: A100 A120 A200 A240 Design Standard None: Manual Override Pin None: Terminal Box Type 90: N.American Design Std. DC: None: Standard Type F: For Phosphate Ester Type Fluids (Omit if not required D: No-Spring Detented DSG: Solenoid Operated Directional Valve 01 2: Two Positions R: B: Spring Offset S: Shockless Type D12 D24 D48 2 3: Three Positions C: Spring Centred 2: Two Positions B: Spring Offset 2 3 8 2 4 2 A B 1 1 (AC → DC) R100 R200 DC: D12 D24 D48 C: Push Button and Lock Nut (Option) 70 N: Plug-in Connector Type 2 N1 : Plug-in Connector Type with Indicator Light (Option) R: (AC → DC) R100 R200 ★1. In case of the special two position valve, please refer to page 352 for details. ★2. N1 is not available for R type solenoids. In the table above, the symbols or numbers highlighted with shade represent the optional extras. The valves with model number having such optional extras are handles as options, therefore, please confirm the time of delivery with us before ordering. 346 DSG-01 Series Solenoid Operated Directional Valves None: Japanese Std. "JIS" and European Design Std. L 90: N. American Design Std. L DIRECTIONAL CONTROLS ■ List of Standard Models and The Maximum Flow ● Models with AC Solenoids: DSG-01- -A L /min [Port "B" Blocked] Model Numbers Graphic Symbols 10 DSG−01−3C2 a b PT AB DSG−01−3C3 a b PT AB DSG−01−3C4 a DSG−01−3C40 a b PT AB Spring Centred B P T Working Pressure MPa A B Three Positions A b PT AB DSG−01−3C60 b a PT 16 25 31. 5 A B A B P T P T 100 100 100 Working Pressure MPa Working Pressure MPa 35 10 16 25 100(43)100(41) 80(21) 57(38) 53(31) 29(17) 100(80)100(80)100(80)100(77)100(77) 70(46) 70(46) 70(46) 90(63) 90(63) 90(63) 90(63) 90(63) 45(30) 45(30) 45(30) 90 90(22) 35(18) 100(38) 76(28) 67(15) 90 90 90(26) 43(14) 30(11) 50(31) 38(20) 20(10) 85 80(40) 80(22) 85(40) 85(35) 85(24) 85 85 80 80 80(30) 63(15) 25(10) 70(26) 50(24) 32(16) 43(23) 43(23) 42(23) 42(23) 42(23) 54(32) 54(32) 52(32) 40(23) 40(23) 38(23) 36(23) 35(23) 48(30) 47(30) 47(30) 100 [Port "A" Blocked] 100 31. 5 60(17) 19(10) 70(46) 45(30) 57(10) 16(7) 60(16) 22(13) 52(32) 47(30) 35 10 16 25 38(15) 100(43)100(41) 80(21) 13(9) 57(38) 53(31) 29(17) 70(46) 70(46) 70(46) 70(46) 45(30) 45(30) 45(30) 45(30) 35(7) 100(38) 76(28) 67(15) 12(5) 50(31) 38(20) 20(10) 55(12) 85(40) 85(35) 85(24) 18(10) 70(26) 50(24) 32(16) 52(32) 54(32) 54(32) 52(32) 47(30) 48(30) 47(30) 47(30) 31. 5 35 60(17) 19(10) 70(46) 45(30) 57(10) 16(7) 60(16) 22(13) 52(32) 47(30) 38(15) 13(9) 70(46) 45(30) 35(7) 12(5) 55(12) 18(10) 52(32) 47(30) 10 8 AB DSG−01−3C9 a b 100 b 100 b 100 b 100 100 100 100 100 20 10 15 10 8 20 10 15 PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a PT AB DSG−01−3C12 a No-Spring Detented DSG−01−2D2 AB b 80 80 80 80 80 45 62(13) 15(10) 60(27) 35(18) 62(13) 15(10) 50(45) 50(42) 45(40) 45(40) 45(21) 45(16) 38(13) a 50 45 PT 50(45) 50(42) 45(40) 45(40) 36(18) 28(13) 22(12) AB Spring Offset Two Positions PT 100 100(63)100(33)100(27)100(50)100(37)100(20) 78(16) 62(13) 100(50)100(37)100(20) 78(16) 100(70) 80(20) 70(20) 40(19) 100(37) 55(25) 29(14) 20(11) 15(10) 100(37) 55(25) 29(14) 20(11) 100(65) 85(52) 72(45) 65(34) 5 13 10 20 23 100 100 100 100 70(50) 57(40) 50(25) 43(19) 100 100(63)100(33)100(27)100(50)100(37)100(20) 78(16) 62(13) 100(50)100(37)100(20) 78(16) 100(70) 80(20) 70(20) 40(19) 100(37) 55(25) 29(14) 20(11) 15(10) 100(37) 55(25) 29(14) 20(11) DSG−01−2B2 b 85 85 85 85 85 20 16 16 15 13 b 70 70 70 70 70 50 50 50 50 50 b ― ― ― ― ― 26 17 13 11 10 PT AB DSG−01−2B3 PT AB DSG−01−2B8 PT 85(63) 85(30) 80(70) 70(48) 80(50) 35(20) 80(50) 60(33) 80(70) 70(48) 70(40) 23(15) 63(40) 50(28) 80(70) 70(48) 60(20) 15(8) 44(32) 40(28) 80(70) 70(48) 45(10) 10(5) E DSG-01 Series Solenoid Operated Directional Valves Spool-Spring Arrangement No. of Valve Positions Max. Flow 44(32) 40(28) 80(70) 70(48) 30(10) 7(5) Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. ( Example ) 50 Hz, At minimum serviceable voltage (80% of rated voltage) 50 Hz, At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz, At rated voltage 2. For the maximum flow rate in P → T of the valves with a 100 100 (43) 57 (38) 60 Hz, At minimum serviceable voltage (90% of rated voltage) mark, please see page 351. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-01 Series Solenoid Operated Directional Valves 347 ■ List of Standard Models and The Maximum Flow ● Models with DC or R Type Solenoids: DSG-01- -D /R L /mi Spool-Spring Arrangement No. of Valve Positions Max. Flow [Port "B" Blocked] Model Numbers Graphic Symbols A B P T Working Pressure MPa a 10 16 25 31. 5 35 b 100 100 100 100 100 b 100 80 100 80 b 90 90 b 85 85 b 50 41 50 41 100 80 90 42 65 45 50 41 100 80 50 26 40 30 50 41 b 100 100 100 b 85 85 b 100 b AB a PT a Spring Centred Three Positions AB a PT T P T Working Pressure MPa 35 10 16 25 31. 5 35 100 80 38 20 33 26 50 41 100 55 78 70 100 62 85 65 66 58 45 35 78 70 58 48 52 36 66 58 28 23 78 70 38 30 30 25 66 58 25 19 78 70 31 25 26 21 66 58 22 17 75 70 29 23 24 19 66 58 100 55 78 70 100 62 85 65 66 58 45 35 78 70 58 48 52 36 66 58 28 23 78 70 38 30 30 25 66 58 25 19 78 70 31 25 26 21 66 58 22 17 75 70 29 23 24 19 66 58 100 100 20 15 10 10 8 20 15 10 10 8 85 35 80 23 40 20 100 74 56 43 36 28 28 20 24 19 100 100 100 100 23 20 13 10 5 85 85 85 35 80 23 40 20 100 74 56 43 36 28 28 20 24 19 100 74 100 85 100 74 56 43 60 46 56 43 36 28 40 32 36 28 28 20 36 28 28 20 24 19 32 24 24 19 75 75 75 75 75 40 30 27 50 50 45 45 45 42 40 40 31 23 75 65 35 30 24 19 75 65 23 17 22 18 75 65 19 13 22 18 75 65 17 12 PT DSG−01−3C60 P 31. 5 AB a B 25 PT DSG−01−3C40 A 16 AB DSG−01−3C4 B 10 PT DSG−01−3C3 A Working Pressure MPa A B DSG−01−3C2 [Port "A" Blocked] AB DSG−01−3C9 a PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a PT AB DSG−01−3C12 a No-Spring Detented DSG−01−2D2 a AB b 45 50 45 PT 30 25 22 16 16 15 13 50 50 50 50 50 26 17 13 11 10 70 70 70 70 70 b 80 80 80 80 80 20 b 70 70 70 70 70 AB Spring Offset Two Positions PT DSG−01−2B2 PT AB DSG−01−2B3 PT AB DSG−01−2B8 b PT 46 32 75 65 53 35 Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 100 2. For the maximum flow rate in P → T of the valves with a 100 55 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] mark, please see page 351. The valve models with a mark are handled as Options. If you choose suce valves, check the time of delivery beforehand. 348 DSG-01 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS ■ List of Standard Models and The Maximum Flow ● Models with AC Solenoids: DSG-01- -A Spool-Spring Arrangement No. of Valve Positions Max. Flow U.S.GPM [Port "B" Blocked] Model Numbers Graphic Symbols A B P T Working Pressure PSI [Port "A" Blocked] A B A B P T P T Working Pressure PSI Working Pressure PSI 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 DSG−01−3C2 a b PT AB DSG−01−3C3 a b PT AB DSG−01−3C4 a DSG−01−3C40 a b Spring Centred Three Positions PT AB b PT AB DSG−01−3C60 b a PT 26.4(11.4) 26.4(10.8) 21.1(5.6) 15.9(4.5) 10.0(4.0) 26.4(11.4) 26.4(10.8) 21.1(5.6) 15.9(4.5) 10.0(4.0) 15.1(10.0) 14.0(8.2) 7.7(4.5) 5.0(2.6) 3.4(2.4) 15.1(10.0) 14.0(8.2) 7.7(4.5) 5.0(2.6) 3.4(2.4) 26.4(21.1) 26.4(21.1) 26.4(21.1) 26.4(21.1) 26.4(21.1) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 18.5(12.2) 23.8(16.6) 23.8(16.6) 23.8(16.6) 23.8(16.6) 23.8(16.6) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 11.9(7.9) 23.8 23.8(5.8) 9.2(4.8) 26.4(10.0) 20.1(17.4) 17.7(4.0) 15.1(2.6) 9.2(1.8) 26.4(10.0) 20.1(7.4) 17.7(4.0) 15.1(2.6) 9.2(1.8) 23.8 23.8 23.8(6.9) 11.4(3.7) 7.9(2.9) 13.2(8.2) 10.0(5.3) 5.3(2.6) 4.2(1.9) 3.2(1.3) 13.2(8.2) 10.0(5.3) 5.3(2.6) 4.2(1.9) 3.2(1.3) 22.5 22.5 22.5 21.1(10.6) 21.1(5.8) 22.5(10.6) 22.5(9.3) 22.5(6.3) 15.9(4.2) 14.5(3.2) 22.5(10.6) 22.5(9.3) 22.5(6.3) 15.9(4.2) 14.5(3.2) 21.1 21.1 21.1(7.9) 16.6(4.0) 6.6(2.4) 18.5(6.9) 13.2(6.3) 8.5(4.2) 5.8(3.4) 4.8(2.6) 18.5(6.9) 13.2(6.3) 8.5(4.2) 5.8(3.4) 4.8(2.6) 11.4(6.1) 11.4(6.1) 11.1(6.1) 11.1(6.1) 11.1(6.1) 14.2(8.4) 14.2(8.4) 13.7(8.4) 13.7(8.4) 13.7(8.4) 14.2(8.4) 14.2(8.4) 13.7(8.4) 13.7(8.4) 13.7(8.4) 10.6(6.1) 10.6(6.1) 10.0(6.1) 9.5(6.1) 9.2(6.1) 12.7(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.7(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 12.4(7.9) 26.4 26.4 26.4 26.4 26.4 AB DSG−01−3C9 a b 26.4 b 26.4 26.4 26.4 26.4 26.4 5.3 4.0 2.6 2.6 2.1 5.3 4.0 2.6 2.6 2.1 PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a b PT AB DSG−01−3C12 a b No-Spring Detented DSG−01−2D2 AB b 21.1 21.1 21.1 21.1 21.1 11.9 11.9 16.4(3.4) 4.0(2.6) 15.9(7.1) 9.2(4.8) 16.4(3.4) 4.0(2.6) 13.2(11.9) 13.2(11.1) 11.9(10.6) 11.9(10.6) 11.9(5.6) 11.9(4.2) 10.0(3.4) a 13.2 PT 9.5(4.8) 7.4(3.4) 5.8(3.2) AB Spring Offset Two Positions PT 26.4 26.4(16.6) 26.4(8.7) 26.4(7.1) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 16.4(3.4) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 26.4(18.5) 21.1(5.3) 18.5(5.3) 10.6(5.0) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 4.0(2.6) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 26.4(17.2) 22.5(13.7) 19.0(13.7) 17.2(9.0) 26.4 26.4 26.4 26.4 26.4 6.1 5.3 3.4 2.6 1.3 18.5(13.2) 15.1(10.6) 13.2(6.6) 11.4(5.0) 26.4 26.4(16.6) 26.4(8.7) 26.4(7.1) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 16.4(3.4) 26.4(13.2) 26.4(9.8) 26.4(5.3) 20.6(4.2) 26.4 26.4(18.5) 21.1(5.3) 18.5(5.3) 10.6(5.0) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) 4.0(2.6) 26.4(9.8) 14.5(6.6) 7.7(3.7) 5.3(2.9) DSG−01−2B2 b 22.5 22.5 22.5 22.5 22.5 5.3 4.2 4.2 4.0 b 18.5 18.5 18.5 18.5 18.5 13.2 13.2 13.2 13.2 b ― ― ― ― ― 6.9 4.5 3.4 2.9 PT AB DSG−01−2B3 PT AB DSG−01−2B8 PT 13.2(11.9) 13.2(11.1) 11.9(10.6) 11.9(10.6) E DSG-01 Series Solenoid Operated Directional Valves A B 22.5(16.6) 21.1(13.2) 16.6(10.6) 11.6(8.5) 11.6(8.5) 22.5(7.9) 15.9(8.7) 13.2(7.4) 10.6(7.4) 10.6(7.4) 21.1(18.5) 21.1(18.5) 21.1(18.5) 21.1(18.5) 21.1(18.5) 13.2 18.5(12.7) 18.5(12.7) 18.5(12.7) 18.5(12.7) 18.5(12.7) 21.1(13.2) 18.5(10.6) 15.9(5.3) 11.9(2.6) 7.9(2.6) 2.6 9.2(5.3) 6.1(4.0) 4.0(2.1) 2.6(1.3) 1.9(1.3) 3.4 Notes: 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. ( Example ) 50 Hz, At minimum serviceable voltage (80% of rated voltage) 50 Hz, At rated voltage The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 60 Hz, At rated voltage 2. For the maximum flow rate in P → T of the valves with a 26.4 26.4(11.4) 15.1(10.0) 60 Hz, At minimum serviceable voltage (90% of rated voltage) mark, please see page 351. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-01 Series Solenoid Operated Directional Valves 349 ■ List of Standard Models and The Maximum Flow ● Models with DC or R Type Solenoids: DSG-01- -D /R Spool-Spring Arrangement No. of Valve Positions Max. Flow U.S.GPM [Port "B" Blocked] Model Numbers Graphic Symbols A B P T Working Pressure PSI [Port "A" Blocked] A B A B P T P T Working Pressure PSI Working Pressure PSI 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 1450 2320 3630 4570 5080 A B DSG−01−3C2 a b 26.4 26.4 26.4 26.4 26.4 PT AB DSG−01−3C3 a b PT AB DSG−01−3C4 a b Spring Centred Three Positions PT AB DSG−01−3C40 a b PT AB DSG−01−3C60 b a PT 26.4 26.4 26.4 26.4 26.4 21.1 21.1 21.1 21.1 21.1 23.8 13.2 10.0 23.8 23.8 5.3 11.1 6.9 17.2 10.6 8.7 22.5 22.5 6.9 11.9 7.9 13.3 13.3 13.3 13.3 13.3 10.8 10.8 10.8 10.8 10.8 26.4 14.5 20.6 18.5 26.4 16.4 22.5 17.2 17.4 15.3 11.9 9.3 20.6 18.5 15.3 12.7 13.7 9.5 17.4 15.3 7.4 6.1 20.6 18.5 10.0 7.9 7.9 6.6 17.4 15.3 6.6 5.0 20.6 18.5 8.2 6.6 6.9 5.6 17.4 15.3 5.8 26.4 14.5 4.5 19.8 20.6 18.5 18.5 7.7 26.4 6.1 16.4 6.3 22.5 5.0 17.2 17.4 17.4 15.3 15.3 11.9 9.3 20.6 18.5 15.3 12.7 13.7 9.5 17.4 15.3 7.4 6.1 20.6 18.5 10.0 7.9 7.9 6.6 17.4 15.3 6.6 5.0 20.6 18.5 8.2 6.6 6.9 5.6 17.4 15.3 5.8 4.5 19.8 18.5 7.7 6.1 6.3 5.0 17.4 15.3 AB DSG−01−3C9 a b 26.4 26.4 26.4 26.4 26.4 5.3 4.0 2.6 2.6 2.1 5.3 4.0 2.6 2.6 2.1 b 22.5 22.5 22.5 9.2 21.1 6.1 10.6 5.3 26.4 19.6 14.8 11.4 9.5 7.4 7.4 5.3 6.3 5.0 b 26.4 26.4 26.4 26.4 26.4 6.1 5.3 3.4 2.6 1.3 b 22.5 22.5 22.5 9.2 21.1 6.1 10.6 26.4 5.3 19.6 14.8 11.4 9.5 7.4 7.4 5.3 6.3 5.0 26.4 19.6 26.4 22.5 26.4 19.6 14.8 11.4 15.9 12.2 14.8 11.4 9.5 7.4 10.6 8.5 9.5 7.4 7.4 5.3 9.5 7.4 7.4 5.3 6.3 5.0 8.5 6.3 6.3 5.0 19.8 19.8 19.8 19.8 19.8 10.6 7.9 7.1 13.2 13.2 11.9 11.9 13.2 11.1 10.6 10.6 8.2 6.1 19.8 17.2 9.2 7.9 6.3 5.0 19.8 17.2 6.1 4.5 5.8 4.8 19.8 17.2 5.0 3.4 5.8 4.8 19.8 17.2 4.5 3.2 PT AB DSG−01−3C10 a PT AB DSG−01−3C11 a PT AB DSG−01−3C12 a No-Spring Detented DSG−01−2D2 a AB b 11.9 13.2 11.9 PT 7.9 6.6 5.8 4.2 4.2 4.0 3.4 13.2 13.2 13.2 13.2 13.2 6.9 4.5 3.4 2.9 2.6 18.5 18.5 18.5 18.5 18.5 b 21.1 21.1 21.1 21.1 21.1 5.3 b 18.5 18.5 18.5 18.5 18.5 AB Spring Offset Two Positions PT DSG−01−2B2 PT AB DSG−01−2B3 PT AB DSG−01−2B8 b PT 12.2 8.5 19.8 17.2 14.0 9.3 Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low. ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 26.4 2. For the maximum flow rate in P → T of the valves with a 26.4 14.5 At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] mark, please see page 351. The valve models with a mark are handled as Options. If you choose suce valves, check the time of delivery beforehand. 350 DSG-01 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Maximum Flow of Centre By-Pass In valve type 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in the suspended state of the actuator, the maximum flow rates available are those as shown as the table below regardless of any voltage in the range of serviceable valtage. Max. Flow Graphic Symbol Mode Numbers AB 55 (14.5) b a DSG-01-3C60-A /D /R L/min (U.S.GPM) 10 MPa 16 MPa 25 MPa 31.5 MPa 35 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (5080 PSI) PT 44 (11.6) 30 (7.9) 26 (6.9) 22 (5.8) E List of Shockless Models and The Maximum Flow -D /R Max. Flow L/min (U.S.GPM) [Port "B" Blocked] No. of Valve Positions Spool-Spring Arrangement Graphic Symbol Model Numbers A B P T Working Pressure MPa (PSI) 10 (1450) 16 (2320) 25 (3630) b 63 (16.6) 63 (16.6) 40 (10.6) b 60 (15.9) 50 (13.2) 40 (10.6) 45 (11.9) 40 (10.6) 40 (10.6) 20 (5.3) 45 (11.9) 40 (10.6) A B S-DSG-01-3C2 Three Positions a PT Spring Centred AB S-DSG-01-3C4 a PT Two Positions Spring Offset AB S-DSG-01-3B2 b PT 50 (13.2) 45 (11.9) [Port "A" Blocked] A B A B P T P T Working Pressure MPa (PSI) 10 16 25 (1450) (2320) (3630) Working Pressure MPa (PSI) 10 16 25 (1450) (2320) (3630) 40 (10.6) 32 (8.5) 40 (10.6) 32 (8.45) 32 (8.5) 20 (5.3) 32 (8.5) 16 (4.23) 25 (6.6) 16 (4.23) 16 (4.2) 12 (3.17) 40 (10.6) 32 (8.5) 40 (10.6) 32 (8.45) 32 (8.5) 20 (5.3) 32 (8.5) 16 (4.23) 25 (6.6) 16 (4.23) 16 (4.2) 12 (3.17) 30 (7.9) 30 (7.9) 30 (7.9) 60 (15.9) 40 (10.6) 40 (10.6) DSG-01 Series Solenoid Operated Directional Valves Models with DC or R Type Solenoids: S-DSG-01- Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown be low. L/min ( Example ) The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 60 (15.9) 50 (13.2) 40 (10.6) At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rise and saturated] U.S.GPM DSG-01 Series Solenoid Operated Directional Valves 351 Reverse Mounting of Solenoid. In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position (side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below. As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral Position and Side Position" given below. A B P T SOL b b A B P T SOL a a Standard Mtg. of Solenoid Reverse Mtg. of Solenoid Valves Using Neutral Position and Side Position. (Special Two position Valve) Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow", the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another is the valve using the neutral position and SOL b position (2B B) . (Example) In case of Spool Type "2" Neutral Position SOL. b Energised Position SOL. a Energised Position A B b a P T 2B2A 2B2B A B P T A B P T b b "A": Use of Neutral and SOL. a Energised Position (2B2A) "B": Use of Neutral and SOL. b Energised Position (2B2B) Graphic SymbolsG Model Numbers Standard Mtg. Type A A b P DSG-01-2B2A Reverse Mtg. Type B DSG-01-2B A T raphic Symbols Model Numbers Standard Mtg. Type AB B DSG-01-2B B a P T b P DSG-01-2B2B DSG-01-2B3B DSG-01-2B4B DSG-01-2B60B DSG-01-2B10B In the above table, the graphic symbols in mounting type highlighted with shade are optional extra, therefore, please confirm the time of delivery with us before ordering. 352 Reverse Mtg. Type DSG-01 Series Solenoid Operated Directional Valves T A B P T a DIRECTIONAL CONTROLS Typical Changeover Time Changeover time varies according to oil viscosity, spool type and hydraulic circuit. Standard Type (Without Shockless Function) [Result of Measurement] [Test Conditions ] Pressure: Flow Rate: Viscosity: Voltage: 16 MPa (2320 PSI) 31.5 L /min (8.3 U.S.GPM) 35 mm 2 /s (164 SSU) 100 %V (After coil temprature rises and saturated) ON Solenoid OF F O FF 0 0 Spool Shift Max. T2 Type Model Numbers Standard Type DSG-01-3C2- A DSG-01-3C2- D DSG-01-3C2- R Time ms T1 T2 15 48 50 23 19 100 Shockless Type [Reaults of Measurement] [Test Circuit and Conditions] Accelmeter OF F ON SOL a Speed G1 a b G2 Acceleration (G) Load Pressure (Ps) Ps T1 Setting Pressure (Ps): 7 MPa (1020 PSI) Load (W): 1000 kg (2205 1bs.) Speed: 8 m/min (26.2 ft./min) Viscosity: 35 mm 2 /s (164 SSU ) Type T2 Time Model Nmbers Time Acceleratio n ms m/s2 (G) T1 T2 G1 G2 Shockles s Type S-DSG-01-3C2- D 70 30 12 (1.2 ) 7 (0.7 ) Standard Type DSG-01-3C2- D 35 25 18 (1.8 ) 15 (1.5 ) DSG-01 Series Solenoid Operated Directional Valves E DSG-01 Series Solenoid Operated Directional Valves T1 353 Pressure Drop Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850. Standard Type: DSG-01 PSI 600 MPa 4 Model Numbers B→ T P →B A→ T DSG-01-3C2 4 4 4 4 DSG-01-3C3 5 5 5 5 DSG-01-3C4 4 4 4 4 4 DSG-01-3C40 4 4 4 4 5 DSG-01-3C60 1 1 1 1 DSG-01-3C9 5 3 5 3 DSG-01-3C10 4 5 4 4 DSG-01-3C11 4 4 4 4 DSG-01-3C12 4 4 4 5 DSG-01-2D2 5 4 5 4 100 L/min DSG-01-2B2 5 4 5 4 U.S.GPM DSG-01-2B3 5 5 5 5 DSG-01-2B8 5 2 3 Pressure Drop P 500 3 400 300 2 200 1 100 0 0 20 0 40 4 8 60 12 80 16 20 Pressure Drop Curve Number P →A 1 24 Flow Rate 4 Shockless Type: S-DSG-01 PSI 180 MPa 1.2 1 160 120 80 2 0.8 0.6 Pressure Drop Curve Number P →A B→ T P→ B A→ T S-DSG-01-3C2 1 1 1 1 S-DSG-01-3C4 1 2 1 2 S-DSG-01-2B2 1 1 1 1 1.0 P Pressure Drop Model Numbers 0.4 40 0.2 0 0 10 0 2 20 4 30 6 8 40 10 50 12 14 60 L/min 16 U.S.GPM Flow Rate For any other viscosity, multiply the factors in the table below. Viscosity mm 2/s 15 Factor SSU 77 40 50 60 70 80 90 100 20 30 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/0.850) 354 DSG-01 Series Solenoid Operated Directional Valves P→ T 2 2 DIRECTIONAL CONTROLS Mounting surface: ISO 4401-AB-03-4-A TERMINAL BOX TYPE Models with AC Solenoids Single Solenoid: Spring Offset DSG-01-2B -A -70/7090 Double Solenoid: Spring Centred & No-Spring Detented 3C -A -70/7090 DSG-01- 2D2 Solenoid Indicator Light (For Sol a) 145.7 (5.74) Pressure Port "P" Cylinder Port "A" 76.7 (3.02) 142.2 (5.60) Solenoid Indicator Light (For Sol b) 196.4 (7.73) 95 (3.74) 26 (1.02) 50.7 (2.00) For other dimensions, refer to "spring Centred and No-Spring Detented" models. Solenoid being mounted in the reverse position SOL a side is also available. 46 (1.81) A100 SOL a SOL b A 13.5 (.53) 70 (2.76) 38 (1.50) 3 Mounting Surface (O-Rings Furnished) E Space Needed to Remove Solenoid-Each End 45.5 Electrical Conduit Connection "C " Thd. (Both Ends) (1.79) Lock Nut Tightening Torque: 10.3-11.3 Nm (91-100 IN.lbs.) 5 33 (1.30) 23.5 47(1.85) (.93) 88.8 (3.50) Tank Port "T" T B A P 27 (1.06) Manual Actuator-Both Ends 6(.24) Dia. 3(.12) Dia. ★ 5(.20) Deep VIEW ARROW X X Model Numbers "C " Thd. DSG-01- -A -70 DSG-01- -A -7090 1/2 NPT G 1/2 ★ Locating pin can be fitted to this hole to conform with ISO4401-03-02-94. However, locating pin is not provided to standard design valve. When ordering valve with a locating pin, please consult Yuken. DSG-01 Series Solenoid Operated Directional Valves Cylinder Port "B" SOL b 31.75 (1.25) 40.5 (1.59) 31 0.75 (1.22) (.03) 32.5 (1.28) 5.5(.22) Dia. Through 9.5(.37) C' Bore 4 Places DIMENSIONS IN MILLIMETRES (INCHES) Models with DC Solenoids: (S-)DSG-01-D -70/7090 Models with R Type Solenoids: (S-)DSG-01-R -70/7090 Spring Centred No-Spring Detented Spring Offset Space Needed to Remove Solenoid-Each End 50 (1.97) 204.4(8.05) 149.7 (5.89) 80.7 (3.16) D24 SOLa SOL b D 3 Double Solenoid Models Only 5 Spring Offset Type 146.2 (5.76) For other dimensions, refer to models with AC solenoids. DSG-01 Series Solenoid Operated Directional Valves 355 Sub-plate : DSGM-01/01X/01Y-31/3180/3190 14.2 (.56) "C" Thd. 4 Places DSGM-01-31 "D" Thd. "E" mm(IN.) M5 10 (.39) No.10-24 UNC 12 (.47) M5 10 (.39) No.10-24 UNC 12 (.47) Rc 3/8 M5 10 (.39) 3/8 NPT No. 10-24 UNC 12 (.47) Piping Size "C" Thd. Rc 1/8 DSGM-01-3180 1/8 BSP.F DSGM-01-3190 1/8 NPT DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.F DSGM-01X-3190 1/4 NPT DSGM-01Y-31 DSGM-01Y-3190 T 11 (.43) 7 (.28) Dia. Through 7 (.28) 11 (.43) Dia. Spotface 2 Places DSG-01 Series Solenoid Operated Directional Valves B A 37 (1.46) 24 (.94) 25.8 (1.02) 31 (1.22) 31.75 (1.25) 48 (1.89) 63 (2.48) P Sub-plate Model Numbers 356 16 (.63) 15 (.59) 8.5 (.33) 7.5 (.30) 12.7(.50) 5.2 (.20) 71 (2.80) 85 (3.35) 32 (1.26) "D" Thd. "E" Deep 4 Places 0.75 (.03) 15.5 (.61) 7 (.28) Dia. 4 Places 40.5 (1.59) 30.2 (1.19) 21.5 (.85) DIMENSIONS IN MILLIMETRES (INCHES) 12.5 (.49) 35.5 (1.40) 58.5 (2.30) DIRECTIONAL CONTROLS PLUG-IN CONNECTOR TYPE (N) PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1) DIMENSIONS IN MILLIMETRES (INCHES) -A - N -70/7090 N1 Models with DC Solenoids: (S-)DSG-01-D - N -70/7090 N1 Models with R Solenoids: (S-)DSG-01-R -N-70/7090 Models with AC Solenoids: DSG-01- SOL b A100 Double Solenoid Models Only 23.5 (.93) SOLa H Lock Nut Tightening Torque: 10.3 - 11.3 Nm (90 - 100 IN.lbs.) Model Numbers DSG-01- -A -N (S-)DSG-01- -D -N (S-)DSG-01- -R -N C 196.4 (7.73) 204.4 (8.05) 204.4 (8.05) D 76.7 (3.02) 80.7 (3.18) 80.7 (3.18) E 88.5 (3.48) 99.5 (3.92) 102.5 (4.04) F 53 (2.09) 64 (2.52) 57.2 (2.25) E G H 27.5 39 (1.08) (1.54) 27.5 39 (1.08) (1.54) 34 53 (1.34) (2.09) DSG-01 Series Solenoid Operated Directional Valves D 29.5 (1.16) 72.5 (2.85) E C F The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut. After Cable Departure completion of the change, be sure to tighten the lock nut with the torque as specified below. Cable Applicable: Outside Dia. .... 8 - 10 mm (.31 - .39 in.) Conductor Area .... 46(1.81) Not Exceeding 1.5 mm2 (.0023 Sq. in.) G For other dimensions, refer to "Terminal Box type" (Page 356). Models with Push Button & Lock Nut (S-)DSG-01- - -C AC: 132.2(5.20) DC/R: 136.2(5.36) Lock Nut Press the "Push Button" then turn "Lock Nut" clockwise. The position of the "Push Button" is held. Be sure to loosen "Lock Nut" fully before solenoid is energised. SOL b Push Button Interchangeability in Installation Current and New Design In ouder to achieve higher pressure, higher flow, lower pressure drop DSG-01 valves has been upgraded from the 60 design series to the 70 design series. The figures in the table below are the comparison between the current and the new design valves. ● Specifications Design Number Max. Flow L/min (U.S.GPM) Max. Operating Pressure MPa (PSI) Max. T-Line Back Pres. MPa (PSI) New Design: 70 100(26.4) 35(5080) 21(3050) Current Design: 60 63(16.6) 31.5(4570) 16(2320) Pressure Drop ★ MPa (PSI) {P→A} Max. Changeover Frequency Cycle/min (min–1) 300 (R Type sol. Only 120) Mass kg (lbs.) 3C /2D 2B 0.9(130) 1.85(4.08) 1.4(3.09) 1.0(145) 2.2(4.85) 1.6(3.53) ★ Flow Rate: 60 L/min (15.9 U.S.GPM), Viscosity: 30 mm2/s (141 SSU), Spool type "2" (Closed centre) ● Interchangeability in Installation Interchangeability in installation in maintained though there are minor differences in demension as in the following table. A E F Coil Type C H AC A 38 (1.50) 3 K J B D L A100 SOL b SOL a 5 27 (1.06) DC R Design Number New Design : 70 A B C D E F H J K L 196.4 142.2 46 88.8 95 50.7 26 70 13.5 70.5 (7.73) (5.60) (1.81) (3.50) (3.74) (2.00) (1.02) (2.76) (.53) (2.78) Current Design 191.4 142.7 48 90.3 90 50.7 23.5 65 11 72 : 60 (7.54) (5.62) (1.89) (3.56) (3.54) (2.00) (.93) (2.56) (.43) (2.83) New Design : 70 204.4 146.2 46 88.8 95 54.7 26 70 13.5 70.5 (8.05) (5.76) (1.81) (3.50) (3.74) (2.15) (1.02) (2.76) (.53) (2.78) Current Design 210 152 48 90.3 90 60 23.5 65 11 72 : 60 (8.27) (5.98) (1.89) (3.56) (3.54) (2.36) (.93) (2.56) (.43) (2.83) DSG-01 Series Solenoid Operated Directional Valves 357 Details of Receptacle Type of Electrical Conduit Connection Double Solenoid Type Single Solenoid Type 3 Power Supply (For SOL.a) Power Suppl y 1 Power Supply (For SOL.b) SOL. a SOL. b Ground 3 3 Indicator Light Terminal Box Type Common Plate 2 SOL. b Indicator Light Indicator Light Common Ground 3 1 Ground Ground 1 1 Plug-in Connector Type 1-Power Suppl y 3 3 2-Power Suppl y 3 2 3 2 1. There are two grounding terminals. You can use either one. 2. If you do not need the common plate, remove it. 3. With DC solenoids, polarity is no question. DANGER Do not perform wiring while the power is on. Doing so may result in electric shock, burns or death. Make the wiring properly. Improper wiring will cause an irregular movement of the machine, resulting in a grave accident. Electrical Circuit Type of Electrical Conduit Connection Electric Source AC AC→DC Rectified DC Indicator Light Indicator Light Power Supply Power Supply Terminal Box Type Power Supply SOL. Common Ground SOL. Common Ground Voltage-Surge Suppressor SOL. Common Ground Indicator Light (Integrated in "N1" model only) Plug-in Connector Type 1-Power Supply 1-Power Supply 2-Power Supply 2-Power Supply 2-Power Supply Ground Ground SOL. Indicator Light (Integrated in "N1" model only) 358 Rectifier Circuit Voltage-Surge Suppressor SOL. 1-Power Supply Indicator Light Voltage-Surge Suppressor SOL. Ground Voltage-Surge Suppressor (Circuit composed in coil) DSG-01 Series Solenoid Operated Directional Valves Rectifier Circuit DIRECTIONAL CONTROLS ■ List of Seals -DSG-01- - -70/7090 Spring Offset type 28 16 18 12 17 19 14 29 13 10 15 30 9 7 SOL b SOL a 6 8 4 3 1 8 2 27 24 25 21 23 20 26 22 11 -DSG-01- - -N/N1-70/7090 16 15 14 18 11 SOL a 19 SOL b List of Seals Qty. Item Name of Parts Part Numbers 8 O-Ring SO-NB-A-012 (NBR, Hs90) 9 O-Ring SO-NB-P18 18 Packing 19 O-Ring 24 25 3C 2D 2B 4 4 4 1790S-VK421290-8 1 1 1 S6 2 2 2 O-Ring AS 568-026 (NBR, Hs70) 2 2 1 O-Ring SO-NB-P18 2 2 1 26 O-Ring SO-NA-P20 2 2 1 27 O-Ring SO-NA-P4 4 4 2 30 Plug E Remarks DSG-01 Series Solenoid Operated Directional Valves 5 1 1790S-VK418329-9 Included in Solenoid Ass'y (Item 11) 2 When ordering the O-Rings, please specify the seal kit number from the table below. Valve Model Numbers Seal Kit No. O-Ring Details for Seal Kit -DSG-01- - -70/7090 KS-DSG-01-70 8 (4 Pcs.), 9 & 25 (2 Pcs., see above), 27 (4 Pcs.) -DSG-01- - -N-70/7090 KS-DSG-01-N-70 8 (4 Pcs.), 9 & 25 (2 Pcs., see above) Solenoid Ass'y, Coil, Receptacle and Connector Refer to page 360 for the details of these parts. DSG-01 Series Solenoid Operated Directional Valves 359 ■ Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No. Valve Model Numbers DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01S-DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01DSG-01S-DSG-01S-DSG-01S-DSG-01- -A100-70 -A120-70 -A200-70 -A240-70 -D12-70 -D24-70 -D48-70 -R100-70 -R200-70 -D12-70 -D24-70 -D48-70 -R100-70 -R200-70 -A100-N-70 -A120-N-70 -A200-N-70 -A240-N-70 -D12-N-70 -D24-N-70 -D48-N-70 -R100-N-70 -R200-N-70 -D12-N-70 -D24-N-70 -D48-N-70 -R100-N-70 -R200-N-70 -A100-N1-70 -A120-N1-70 -A200-N1-70 -A240-N1-70 -D12-N1-70 -D24-N1-70 -D48-N1-70 -D12-N1-70 -D24-N1-70 -D48-N1-70 11 20 Solenoid Ass'y No. Coil No. SA1-100-70 SA1-120-70 SA1-200-70 SA1-240-70 SD1-12-70 SD1-24-70 SD1-48-70 SR1-100-70 SR1-200-70 SD1-12-S-70 SD1-24-S-70 SD1-48-S-70 SR1-100-S-70 SR1-200-S-70 SA1-100-N-70 SA1-120-N-70 SA1-200-N-70 SA1-240-N-70 SD1-12-N-70 SD1-24-N-70 SD1-48-N-70 SR1-100-N-70 SR1-200-N-70 SD1-12-S-N-70 SD1-24-S-N-70 SD1-48-S-N-70 SR1-100-S-N-70 SR1-200-S-N-70 SA1-100-N-70 SA1-120-N-70 SA1-200-N-70 SA1-240-N-70 SD1-12-N-70 SD1-24-N-70 SD1-48-N-70 SD1-12-S-N-70 SD1-24-S-N-70 SD1-48-S-N-70 C-SA1-100-70 C-SA1-120-70 C-SA1-200-70 C-SA1-240-70 C-SD1-12-70 C-SD1-24-70 C-SD1-48-70 C-SR1-100-70 C-SR1-200-70 C-SD1-12-70 C-SD1-24-70 C-SD1-48-70 C-SR1-100-70 C-SR1-200-70 C-SA1-100-N-70 C-SA1-120-N-70 C-SA1-200-N-70 C-SA1-240-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 C-SR1-100-N-70 C-SR1-200-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 C-SR1-100-N-70 C-SR1-200-N-70 C-SA1-100-N-70 C-SA1-120-N-70 C-SA1-200-N-70 C-SA1-240-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 C-SD1-12-N-70 C-SD1-24-N-70 C-SD1-48-N-70 13 Receptacle Part No. 18 Connector Ass'y Part No. Remarks R1-70 KR1-A-70 Terminal Box Type KR1-B-70 RR1-70 KR1-A-70 KR1-B-70 RR1-70 GDM-211-A-11 GDM-211-B-11 Plug-in Connector Type GDME-211-R-A-10 GDME-211-R-B-10 GDM-211-A-11 GDM-211-B-11 GDME-211-R-A-10 GDME-211-R-B-10 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 Note: The connector assembly is not included in the solenoid assembly. 360 19 Connector Ass'y Part No. DSG-01 Series Solenoid Operated Directional Valves GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 Plug-in Connector with Indicator Light DIRECTIONAL CONTROLS ■ 3/8 Solenoid Operated Directional Valves, DSG-03 Series These are epoch-making solenoid operated valves of high pressure, high flow which have been developed incorporating a unique design concept into every part of the valve including the solenoid. With wet type solenoids, these valves ensure the low noise and the long life, moreover, ensure no leakage of oil outside of the valves. ● Wide Range of Models Choose the optimum valve to meet your need from a large selection available. The DSG-03 50 design series solenoid operated directional valves are classified into the two basic models. ● Standard type …. Useable at high pressure: 31.5 MPa (4570 PSI) and high flow: 120 L/min (31.7 U.S.GPM) ● Shockless type …. A noise at spool changeover and a vibration in piping can be reduced to a minimum. ● Stable Operation With a strong magnet and spring force, the valves are tough against contamination and thus ensure a stable operation. ● Usable in products of various standards CE/UL/CSA certified products are available. Terminal Box Type Specifications ★2 Max. Changeover Approx. Mass kg(1bs.) Type of Solenoid Frequency min-1 (Cycles/Min) DC, R, RQ AC Max. Flow L /min (U.S.GPM) Max. Operating Pressure MPa (PSI) Max. T-Line Back Pres. MPa (PSI) DSG-03-3C - -50/5090 Standard DSG-03-2D2- -50/5090 Type DSG-03-2B - -50/5090 120 (31.7) 31.5 (4570) Spool Type 60 Only 25 (3630) 16 (2320) Shockless S-DSG-03-3C - -50/5090 Type S-DSG-03-2B2- -50/5090 120 (31.7) 25 (3630) 16 (2320) 120 ★1 L-DSG-03-3C - -50/5090 Low Wattage L-DSG-03-2D2- -50/5090 (14W)Type L-DSG-03-2B - -50/5090 60 (15.9) 16 (2320) 16 (2320) 240 R Type Sol. Only 120 Valve Type Model Numbers 240 R Type Sol. Only 120 3.6 (7.9) 5 (11) 2.9 (6.4) 3.6 (7.9 ) 5 (11) DSG-03 Series Solenoid Operated Directional Valves E Plug-in Connector Type 3.6 (7.9) 3.6 (7.9) 5 (11) 2.9 (6.4) 3.6 (7.9I ★1 For details of L-DSG-03, please contact us. ★2 The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow differs according to the spool type and operating conditions. For details, please refer to the "List of Standard Models and Maximum Flow" on pages 364 to 368. Sub-plate Piping Size Japanese Standard "JIS" Sub-plate Model Numbers Thread Size European Design Standard Sub-plate Model Numbers Thread Size N.American Design Standard Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) 3/8 DSGM-03-40 Rc 3/8 DSGM-03-2180 3/8 BSP.F DSGM-03-2190 3/8 NPT 3.0 (6.6) 1/2 DSGM-03X-40 Rc 1/2 DSGM-03X-2180 1/2 BSP.F DSGM-03X-2190 1/2 NPT 3.0 (6.6) 3/4 DSGM-03Y-40 Rc 3/4 DSGM-03Y-2180 3/4 BSP.F DSGM-03Y-2190 3/4 NPT 4.7 (10.4) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolts For socket head cap screws in the table below are included. Descriptions Japanese Standard "JIS" European Design Standard N. American Design Standard Soc. Hd. Cap Screw (4 pcs.) M6 × 35 Lg. 1/4-20 UNC × 1-1/2 Lg. DSG-03 Series Solenoid Operated Directional Valves Tightening Torque 12 - 15 Nm (106 - 133 in. 1bs.) 361 Solenoid Ratings Valve Type Coil Type Electric source Frequency (Hz) 50 A100 AC A120 1 Standard Type A200 A240 Shockless Type DC (K Series ) AC→ DC Rectified (R ) AC →DC Rectified (RQ) (Quick Return ) D12 D24 D100 R100 R200 RQ100 60 50 60 50 60 50 60 50/60 50/60 Voltage (V) Source Rating 100 100 110 120 200 200 220 240 12 24 100 100 200 100 Serviceable Range 80 - 110 Current & Power at Rated Voltage Inrush (A) 2 Holding (A) Power (W) 90 - 120 96 - 132 108 - 144 160 - 220 180 - 240 192 216 10.8 21.6 90 90 180 - 264 288 13.2 26.4 110 110 220 5.37 4.57 5.03 4.48 3.81 2.69 2.29 2.52 2.24 1.91 90 - 110 0.90 0.63 0.77 0.75 0.52 0.45 0.31 0.38 0.37 0.26 3.16 1.57 0.38 0.43 0.21 0.43 1. AC solenoid is not available in shockless type. R or RQ type models with built-in current rectifier is recommended for shockless operation with AC power. 2. Inrush current in the above table show rms values at maximum stroke. 3. There are more coil types other than the above. For details, please make inquiries . The coil type numbers in the shaded column are handled as optional extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering . Options Push Button with Lock Nut Can be used for manual changeover of spool. The push button can be locked in the pressed condition. Plug-in Connector with Solenoid Indicator Light These are the indicator light incorporated plug-in connector type solenoids. Energisation or de-energisation of the solenoid can be easily identified with the incorporated indicator light. M8 Mounting Bolts. As the mounting bolts, M6 socket head cap screws are used for the standard valves, however, M8 socket head cap screws are also available for supply as optional extras. In case the M8 screws are required, suffix "02" to the design number of both valve and sub-plate model number like below. Lock Nut Push Button Plug-in Connector with Solenoid Indicator Light (Example) Valve: DSG-03-3C2-A100-5002 Sub-plate: DSGM-03-4002 The valve is supplied with 4 pcs. hexagon socket head cap screws M8 × 38 Lg. 362 DSG-03 Series Solenoid Operated Directional Valves SOL b 38 38 38 DIRECTIONAL CONTROLS ■ Model Number Designation S- Special Seals Shockless Type DSG Series Number -03 -2 Valve Size None: Standard Type C: Spring Centred D: No-Spring Detented 2: Two Positions DSG: Solenoid Operated Directional Valve 2 A -D24 Special Two Number SpoolPosition Valve Spool of Valve Spring Type Omit if not Positions Arrangement required 3: Three Positions F: For Phosphate Ester Type Fluids (Omit if not required) B 03 B: Spring Offset Coil Type -C Manual Override AC: A100 A120 A200 A240 2, 3 4,40 5, 60 9, 10 11, 12 -N -50 Electrical Design Conduit Number Connection 90: N.American Design Std. None: R: Manual (AC →DC) Override Pin R100 R200 2 2 3 A 8 B 1 1 Design Standard None: Japanese Std. "JIS" None: Terminal Box Type DC: D12 D24 D100 -L Models with Reverse Mtg. of Solenoid Omit if not required E RQ: (AC →DC) L RQ100 50 2 3: Three Positions C: Spring Centred DC: D12 D24 D100 2 4 R: (AC DC) R100 R200 S: Shockless Type 2: Two Positions B: Spring Offset A 2 B 1 1 C: Push Button and Lock Nut (Option) N: Plug-in Connector Type 3 N1: Plug-in Connector Type with Indicator Light (Option) RQ: (AC DC) RQ100 None:: Japanese Std. "JIS" and European Design Std. 90: N. American Design Std. L DSG-03 Series Solenoid Operated Directional Valves F- 1. In case of the special two position valve, please refer to page 369 for details. 2. N is not available for RQ-type solenoids . 3. N1 is not available for R and RQ-type solenoids . In the table above, the symbols or numbers highlighted with shade represent the optional extras. The valves with model number having such optional extras are handles as options, therefore, please confirm the time of delivery with us before ordering. DSG-03 Series Solenoid Operated Directional Valves 363 List of Standard Models and The Maximum Flow Models with AC Solenoids: DSG-03- -A Spool-Spring Arrangement No. of Valve Positions Max. Flow P Model Numbers B A A B Graphic Symbols A P T 10 16 25 31.5 b 100 100 100 100 b 90 90 90 90 b 80 80 b 100 100 b 30 30 30 b 70 70 70 b 100 100 100 b 80 80 b 100 100 b 90 90 100 100 A B a P T A B DSG-03-3C4 a P T A B Spring Centred Three Positions DSG-03-3C40 a P T B A P T P Working Pressure MPa P T DSG-03-3C3 A B B A B a P B [Port "A" Blocked] P A [Port "B" Blocked] T Working Pressure MPa DSG-03-3C2 L/min 80(65) 80(25) 75(20) 30(15) 100(75) 100 100(25) T Working Pressure MPa 10 16 25 31.5 10 16 25 31.5 100(70) 90(49) 100(81) 100(81) 100(58) 90(47) 100(62) 62(40) 100(48) 53(30) 100(81) 100(81) 100(33) 50(26) 100(39) 47(26) 96(28) 34(19) 100(81) 100(81) 76(22) 28(18) 84(21) 27(16) 65(24) 26(15) 100(81) 100(81) 46(19) 22(15) 48(18) 20(12) 100(70) 90(49) 100(81) 100(81) 100(58) 90(47) 100(62) 62(40) 100(48) 53(30) 100(81) 100(81) 100(33) 50(26) 100(39) 47(26) 96(28) 34(19) 100(81) 100(81) 76(22) 28(18) 84(21) 27(16) 65(24) 26(15) 100(81) 100(81) 46(19) 22(15) 48(18) 20(12) 26 21 18 16 30 28 28 28 100 100 100 100 100 100 60 60 60 60 60 60 60 60 100(36) 47(24) 100(65) 70(46) 100(36) 47(24) 60(21) 23(14) 85(35) 51(32) 60(21) 23(14) 34(16) 17(11) 62(28) 45(25) 34(16) 17(11) 100(55) 60(38) 100(80) 80(60) 100(55) 60(38) 100(36) 47(24) 100(65) 70(46) 100(36) 47(24) 60(21) 23(14) 85(35) 51(32) 60(21) 23(14) 34(16) 17(11) 62(28) 45(25) 34(16) 17(11) 40 40 30 28 60 60 40 35 34 24 20 19 57 57 57 57 26 19 18 16 100(62) 80(42) 100(79) 92(55) 100(35) 45(21) 100(62) 73(36) 100(72) 89(46) 87(15) 34(12) 100(44) 63(34) 100(64) 78(28) 61( 9 ) 15( 9 ) 94(37) 51(33) 100(59) 70(27) 49( 7 ) 11( 6 ) A B DSG-03-3C5 a 30 P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a 100 P T A B DSG-03-3C10 a P T A B DSG-03-3C11 a P T A B DSG-03-3C12 a No-Spring Detented DSG-03-2D2 a AB b 100 100 P T A B Spring Offset Two Positions P T 80(30) 80(20) 100(55) 30(25) 20(15) 60(38) 100(80) 100 100 80(60) 90(30) 90(20) 100(55) 40(20) 20(15) 60(38) DSG-03-2B2 b P T A B DSG-03-2B3 b P T 100 100 100 100 100(90) 100(90) 100(90) 100(90) 100 100 100 100 100(75) 100(75) 100(75) 100(75) A B DSG-03-2B8 b P T Notes : 1. The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below. (Example) The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 50Hz, At rated voltage 50Hz, At minimum serviceable voltage (80% of rated voltage) 100 60Hz, At rated voltage 2. For the maximum flow rate in P → T of the valves with a 100(75) 100(25) 60Hz, At minimum serviceable voltage (90% of rated voltage) mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. 364 DSG-03 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS List of Standard Models and The Maximum Flow Models with DC Solenoids: DSG-03-D Models with R Type Solenoids: DSG-03-R Models with RQ Type Solenoids: DSG-03-RQ100 Spool-Spring Arrangement No. of Valve Positions Max. Flow Model Numbers B A A B P Graphic Symbols P A [Port "B" Blocked] T A A P P T A B P T Working Pressure MPa B T Working Pressure MPa 10 16 25 31.5 10 16 25 31.5 10 16 25 31.5 b 120 120 120 120 120 120 100 80 54 55 43 120 120 100 80 54 55 43 b 120 120 120 120 120 120 120 120 120 120 120 120 b 120 120 120 120 120 120 120 120 120 120 120 120 120 104 64 53 49 42 120 b 84 65 62 57 120 120 104 84 65 62 57 64 53 49 42 b 50 50 50 50 35 24 21 20 45 45 45 45 b 120 120 120 120 120 120 120 120 120 b 120 120 120 120 100 100 100 100 100 100 100 100 b 120 120 120 65 65 50 120 112 69 112 69 120 120 120 120 100 100 100 100 b 120 120 120 65 65 50 120 120 86 51 40 65 52 51 40 120 b 60 46 80 62 62 47 120 120 86 60 46 80 62 62 47 51 40 65 52 51 40 120 120 120 120 45 37 30 28 60 60 40 35 b 110 100 110 100 110 100 110 100 68 47 38 38 120 114 83 75 58 b 120 120 120 120 77 77 77 77 120 120 120 53 33 24 23 120 120 62 62 40 63 48 120 103 47 37 A B a B P [Port "A" Blocked] B Working Pressure MPa DSG-03-3C2 L/min P T A B DSG-03-3C3 a DSG-03-3C4 a E A B P T A B Spring Centred Three Positions DSG-03-3C40 a P T A B DSG-03-3C5 a P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a P T A B DSG-03-3C10 a P T A B DSG-03-3C11 a P T A B DSG-03-3C12 a No-Spring Detented DSG-03-2D2 a AB b P T A B Spring Offset Two Positions P T DSG-03 Series Solenoid Operated Directional Valves P T DSG-03-2B2 P T A B DSG-03-2B3 P T A B DSG-03-2B8 b P T Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) At rated voltage [after temperature rise and saturated] The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 120 2. For the maximum flow rate in P → T of the valves with a 120 65 At minimum serviceable voltage (90% of rated voltage) [after temperature rises and saturated] mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-03 Series Solenoid Operated Directional Valves 365 List of Standard Models and The Maximum Flow Models with AC Solenoids: DSG-03- -A Spool-Spring Arrangement No. of Valve Positions Max. Flow P Model Numbers B A A B Graphic Symbole A B P T 2320 3630 DSG-03-3C3 DSG-03-3C4 a b 26.4 26.4 4570 26.4 26.4 Spring Centred A P T P 1450 2320 3630 B T Working Pressure PSI 4570 1450 2320 3630 4570 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0) 6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0) A B 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) b a 23.8 23.8 23.8 23.8 P T 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) A B 21.1 (17.2) 21.1 (6.6) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) b a 21.1 21.1 19.8 (5.3) 7.9 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8) A B Three Positions B P T P T DSG-03-3C40 A Working Pressure PSI A B DSG-03-3C2 P B [Port "A" Blocked] P A [Port "B" Blocked] T Working Pressure PSI 1450 U.S.GPM b a 26.4 26.4 26.4 b 7.9 7.9 7.9 b 18.5 18.5 18.5 b 26.4 26.4 26.4 b 21.1 21.1 5.8 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8) 5.8 (4.0) 26.4 (19.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (6.6) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2) P T 5.3 (3.2) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2) 5.3 (3.2) A B DSG-03-3C5 a 7.9 6.9 5.5 4.8 26.4 26.4 26.4 15.9 15.9 15.9 4.2 7.9 7.4 7.4 26.4 26.4 26.4 15.9 15.9 15.9 7.4 P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a 26.4 15.9 15.9 P T A B DSG-03-3C10 a P T 21.1 (7.9) 21.1 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 7.9 (6.6) 5.3 (4.0) A B DSG-03-3C11 DSG-03-3C12 b a 26.4 26.4 21.1 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) 21.9 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) b 23.8 23.8 No-Spring Detented AB b 26.4 26.4 26.4 26.4 26.4 26.4 26.4 26.4 10.6 (5.3) 5.3 (4.0) 15.9 (10) 12.4 (6.3) 6.1 (3.7) 4.5 (2.9) 10.6 10.6 7.9 7.4 9.0 6.3 5.3 5.0 15.1 15.1 15.1 15.1 6.9 5.0 4.8 4.2 15.9 (10) 12.4 (6.3) 6.1 (3.7) 15.9 15.9 10.6 4.5 (2.9) 9.2 P T DSG-03-2B2 b P T A B DSG-03-2B3 26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 b P T 26.4 26.4 26.4 26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 26.4 (19.8) A B DSG-03-2B8 b P T 26.4 (16.4) 26.4 (16.4) 26.4 (11.6) 24.8 (9.8) 21.1 (11.1) 19.3 (9.5) 16.6 (9.0) 13.5 (8.7) 26.4 (20.9) 26.4 (19) 26.4 (16.9) 26.4 (15.6) 24.3 (14.5) 23.5 (12.2) 20.6 (7.4) 18.5 (7.1) 26.4 (9.2) 23 (4.0) 11.9 (5.5) 9.0 (3.2) 16.1 (2.4) 12.9 (1.8) 4.0 (2.4) Notes: 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) The maximum flow rate is constant regardless of 50 Hz or 60 Hz and of any voltage variants within the serviceable voltage 50Hz, At rated voltage 50Hz, At minimum serviceable voltage (80% of rated voltage) 26.4 60Hz, At rated voltage 2. For the maximum flow rate in P → T of the valves with a 26.4(19.8) 26.4(6.6) 60Hz, At minimum serviceable voltage (90% of rated voltage) mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. 366 4.5 (2.9) 23.8 (7.9) 23.8 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) A B Spring Offset Two Positions 15.9 (10) 12.4 (6.3) 6.1 (3.7) A B a a 26.4 4.5 (2.9) P T P T DSG-03-2D2 26.4 15.9 (10) 12.4 (6.3) 6.1 (3.7) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) DSG-03 Series Solenoid Operated Directional Valves 2.9 (1.6) DIRECTIONAL CONTROLS List of Standard Models and The Maximum Flow Models with DC Solenoids: DSG-03-D Models with R Type Solenoids: DSG-03-R Models with RQ Type Solenoids: DSG-03-RQ100 Spool-Spring Arrangement No. of Valve Positions Max. Flow Model Numbers B A A B P Graphic Symbols P A [Port "B" Blocked] T A A P P T DSG-03-3C3 a A B P T Working Pressure PSI B T Working Pressure PSI 1450 2320 3630 4570 1450 2320 3630 4570 1450 2320 3630 4570 b 31.7 31.7 31.7 31.7 31.7 31.7 26.4 21.1 14.3 14.5 11.4 31.7 31.7 26.4 21.1 14.3 14.5 11.4 b 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 b 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 27.5 16.9 14 12.9 11.1 31.7 b 22.2 17.2 16.4 15.1 31.7 31.7 27.5 22.2 17.2 16.4 15.1 16.9 14 12.9 11.1 b 13.2 13.2 13.2 13.2 9.2 6.3 5.5 5.3 11.9 11.9 11.9 11.9 b 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 b 31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4 26.4 26.4 26.4 26.4 b 31.7 31.7 31.7 17.2 17.2 13.2 31.7 29.6 18.2 29.6 18.2 31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4 b 31.7 31.7 31.7 17.2 17.2 13.2 31.7 31.7 22.7 13.5 10.6 17.2 13.7 13.5 10.6 31.7 b 15.9 12.2 21.1 16.4 16.4 12.4 31.7 31.7 22.7 15.9 12.2 21.1 16.4 16.4 12.4 13.5 10.6 17.2 13.7 13.5 10.6 31.7 31.7 31.7 31.7 11.9 9.8 7.9 7.4 15.9 15.9 10.6 9.2 b 29.1 26.4 29.1 26.4 29.1 26.4 29.1 26.4 18 12.4 10 10 31.7 30.1 21.9 19.8 15.3 b 31.7 31.7 31.7 31.7 20.3 20.3 20.3 20.3 31.7 31.7 31.7 14 8.7 6.3 6.1 31.7 31.7 16.4 16.4 10.6 16.6 12.7 31.7 27.2 12.4 9.8 A B a B P [Port "A" Blocked] B Working Pressure PSI DSG-03-3C2 U.S. GPM P T A B E A B DSG-03-3C4 a P T A B Spring Centred Three Positions DSG-03-3C40 a P T A B DSG-03-3C5 a P T A B DSG-03-3C60 a P T A B DSG-03-3C9 a P T A B DSG-03-3C10 a P T A B DSG-03-3C11 a P T A B DSG-03-3C12 a No-Spring Detented DSG-03-2D2 a AB b P T A B Spring Offset Two Positions P T DSG-03 Series Solenoid Operated Directional Valves P T DSG-03-2B2 P T A B DSG-03-2B3 P T A B DSG-03-2B8 b P T Notes ) 1. The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) At rated voltage [after temperature rise and saturated] The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 31.7 2. For the maximum flow rate in P → T of the valves with a 22.2 17.2 At minimum serviceable voltage (90% of rated voltage) [after temperature rises and saturated] mark, please see page 368. The valve models with a mark are handled as Options. If you choose such valves, check the time of delivery beforehand. DSG-03 Series Solenoid Operated Directional Valves 367 Maximum Flow of Centre By-Pass In valve type 3C3, 3C5 and 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral position in the suspended state of the actuator, the maximum flow rates available are those as shown as the table below regardless of any voltage in the range of serviceable voltage. Max. Flow Graphic Symbols Model Numbers DSG-03-3C3-A A B P T a b DSG-03-3C3-D /R /RQ100 DSG-03-3C5-A A B a b DSG-03-3C5-D /R /RQ100 DSG-03-3C60-A P T A B a b DSG-03-3C60-D /R /RQ100 P T L/min (U.S.GPM) 10 MPa (1450 PSI) 16 MPa (2320 PSI) 25 MPa (3630 PSI) 31.5 MPa (4570 PSI) 100 (26.4) 100 (26.4) 100 (26.4) 100 (26.4) 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) 26 (6.9) 21 (5.5) 18 (4.8) 16 (4.2) 35 (9.2) 24 (6.3) 21 (5.5) 20 (5.3) 84 (22.2) 52 (13.7) 52 (13.7) 68 (18.0) 65 (17.2) 61 (16.1) List of Shockless Models and The Maximum Flow Models with DC Solenoids: S-DSG-03-D Models with R Type Solenoids: S-DSG-03-R Models with RQ Type Solenoids: S-DSG-03-RQ100 Max. Flow Spool-Spring Arrangement No. of Valve Positions P Graphic Symbols Model Numbers B A A B A B P T P A [Port "B" Blocked] T 10 25 5 16 (1450) (2320) (3630) (730) Three Positions Spring Centred A B S-DSG-03-3C2 b a P 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) T A B S-DSG-03-3C4 b a 120 (31.7) 120 (31.7) Spring Offset Two Positions P T A B S-DSG-03-2B2 b 85 (22.5) 65 (17.2) 70 (18.5) 45 (11.9) 120 (31.7) P B [Port "A" Blocked] A B A P T P Working Pressure MPa (PSI) Working Pressure MPa (PSI) 5 (730) L/min (U.S.GPM) 10 25 16 (1450) (2320) (3630) 120 (31.7) 75 (19.8) 50 (13.2) 105 (27.7) 65 (17.2) 40 (10.6) 120 (31.7) 75 (19.8) 40 (10.6) 100 (26.4) 65 (17.2) 35 (9.2) B T Working Pressure MPa (PSI) 5 (730) 120 (31.7) 120 (31.7) 10 16 (1450) (2320) 120 (31.7) 75 (19.8) 50 (13.2) 105 (27.7) 65 (17.2) 40 (10.6) 120 (31.7) 75 (19.8) 40 (10.6) 100 (26.4) 65 (17.2) 35 (9.2) 120 (31.7) 100 (26.4) 75 (19.8) 40 (10.6) 39 (10.3) 39 (10.3) 39 (10.3) 39 (10.3) 120 (31.7) 120 (31.7) P T 105 (27.7) 60 (15.9) 80 (21.1) 50 (13.2) Note: The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below. (Example) L/min The maximum flow rate is constant regardless of any voltage variants within the serviceable voltage 368 U.S.GPM 120 (31.7) 120 (31.7) 80 (21.1) At rated voltage [after temperature rise and saturated] At minimum serviceable voltage (90% of rated voltage) [after temperature rises and saturated] DSG-03 Series Solenoid Operated Directional Valves 25 (3630) DIRECTIONAL CONTROLS Reverse Mounting of Solenoid In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position (side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below. As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral Position and Side Position" given below. A SOL b SOL a a b P B A B P T Standard Mtg. of Solenoid T Reverse Mtg. of Solenoid Valves Using Neutral Position and Side Position (Special Two Position Valve) Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow", the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another is the valve using the neutral position and SOL b position (2B B). E (Example) In case of Spool Type "2" Neutral Position SOL. a Energised Position A DSG-03 Series Solenoid Operated Directional Valves SOL. b Energised Position B b a P T 2B2B 2B2A A B P T A B P T b b "A": Use of Neutral and SOL. a Energised Position (2B2A) "B": Use of Neutral and SOL. b Energised Position (2B2B) Graphic SymbolsG Model Numbers Standard Mtg. Type A A b P (S-) DSG-03-2B2A Reverse Mtg. Type B (S-) DSG-03-2B A T raphic Symbols Model Numbers B Standard Mtg. Type A B DSG-03-2B B a P T Reverse Mtg. Type b P T A B P T a (S-) DSG-03-2B2B DSG-03-2B3B (S-) DSG-03-2B4B DSG-03-2B60B DSG-03-2B10B In the above table, the graphic symbols in mounting type highlighted with shade are optional extra, therefore, please confirm the time of delivery with us before ordering. DSG-03 Series Solenoid Operated Directional Valves 369 Typical Changeover Time Changeover time varies according to oil viscosity, spool type and hydraulic circuit. Standard Type (Without Shockless Function) [Test Conditions] [Result of Measurement] Pressure: 16 MPa (2320 PSI) Flow Rate: 70 L/min (18.5 U.S.GPM) Viscosity: 30 mm2 /s (140 SSU) Voltage: 100 %V (After coil temperature rises and saturated) ON Solenoid OFF OFF 0 0 Spool Shift Max. T1 Shockless Type [Test Circuit and Conditions] Type Model Numbers Standard Type DSG-03-3C2-A DSG-03-3C2-D DSG-03-3C2-R DSG-03-3C2-RQ100 T2 Changeover Time ms T1 T2 27 22 97 30 97 204 97 41 [Result of Measurement] Accelmeter OFF ON Speed SOL a a b G1 Load G2 Acceleration (G) Ps Pressure (Ps) T1 Setting Pressure (Ps): 7 MPa (1020 PSI) Load (W): 1000 kg (2205 1bs.) Speed: 8.8 m/min (28.9 ft./min) Viscosity: 30 mm2/s (140 SSU) 370 Time T2 Time Acceleration ms m/s2 (G) T1 T2 G1 G2 S-DSG-03-3C2- D 110 120 Shockless 6.4 6.4 S-DSG-03-3C2- R 110 220 Type (.65) (.65) S-DSG-03-3C2-RQ100 110 120 Type Model Numbers DSG-03 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Pressure Drop Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850. Standard Type: DSG-03 PSI Pressure Drop P 350 300 Model Numbers MPa P→ B A→ T 7 7 7 P→ T 2 DSG-03-3C3 9 9 9 9 3 DSG-03-3C4 7 8 7 8 DSG-03-3C40 7 7 7 7 1.5 4 DSG-03-3C5 9 7 7 9 1 5 DSG-03-3C60 6 5 6 5 1 DSG-03-3C9 9 7 9 7 DSG-03-3C10 7 8 7 7 DSG-03-3C11 9 7 7 7 DSG-03-3C12 7 7 7 8 DSG-03-2D2 4 3 6 6 DSG-03-2B2 2 1 7 7 DSG-03-2B3 3 2 9 9 DSG-03-2B8 6 200 1.0 100 0.5 50 0 B→ T 7 2.0 250 150 P→A DSG-03-3C2 1 2.5 Pressure Drop Curve Number 7 8 9 6 0 0 0 20 5 60 40 10 80 15 20 100 25 120 L/ min 30 35 U.S.GPM 5 E 5 Shockless Type: S-DSG-03 PSI Pressure Drop P 350 300 MPa 1 2.5 2.0 2 250 200 150 Model Numbers 3 1.0 Pressure Drop Curve Number P→A B→T P→B A→T S-DSG-03-3C2 2 2 2 2 S-DSG-03-3C4 2 2 3 3 S-DSG-03-2B2 1 2 2 2 1.5 DSG-03 Series Solenoid Operated Directional Valves Flow Rate 100 0.5 50 0 0 0 0 20 5 40 10 60 80 15 20 100 25 120 30 L/ min 35 U.S.GPM Flow Rate For any other viscosity, multiply the factors in the table below. Viscosity mm2/s 15 Factor SSU 77 40 50 60 70 80 90 100 20 30 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/0.850) DSG-03 Series Solenoid Operated Directional Valves 371 Mounting surface: ISO 4401-AC-05-4-A TERMINAL BOX TYPE Models with AC Solenoids: DSG-03- -A -50/5090 Double Solenoid: Spring Centred & No-Spring Detended Cylinder Port "A " Pressure Port "P" Solenoid Indicator Light (For Sol b) 91 (3.58) 32.5 (1.28) 46 (1.81) "C " Thd. DSG-03- -A -50 DSG-03- -A -5090 1/2 NPT G 1/2 7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places Space Needed to Remove Solenoid-Each End 47.5 (1.87) Electrical Conduit Connection "C " Thd. (Both Ends) 89.5 (3.52) 105.3 (4.15) 35.3 (1.39) 58 (2.28) 32 (1.26) 70 (2.76) 50.8 (2.00) Solenoid Indicator Light (For Sol a) Tank Port "T " 236 (9.29) 179.5 (7.07) 123 (4.84) 34.5 (1.36) SOL b Lock Nut Tightening Torque: 8.5-10.5 Nm (75-93 IN.lbs.) SOL a 19 (.75) 27 (1.06) Model Numbers Cylinder Port "B" 54 (2.13) 92 (3.62) Manual Actuator 6.3(.25) Dia. Mounting Surface (O-Rings Furnished) . Of the two of tank port "T", the tank port in the left side is normally used in our standard sub-plate, though, either side of the tank port "T" can be used without problem. DIMENSIONS IN MILLIMETRES (INCHES) Single Solenoid: Spring Offset 179.5 (7.07) SOL b 176.3 (6.94) For other dimensions, refer to "Spring Centred and No-Spring Detented" medels. Solenoid being mounted in the reverse position -SOL a side- is also available. 372 DSG-03 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Mounting surface: ISO 4401-AC-05-4-A TERMINAL BOX TYPE Models with DC Solenoids : (S-)DSG-03-D -50/5090 Models with R Type Solenoids : (S-)DSG-03-R -50/5090 Models with RQ Type Solenoids : (S-)DSG-03-RQ100-50/5090 Double Solenoid: Spring Centred & No-Spring Detented Single Solenoid: Spring Offset Space Needed to Remove Solenoid-Each End 70.5 (2.78) 282 (11.10) 202.5 (7.97) L SOL a SOL b 114 (4.49) 32 (1.26) 70 (2.76) E L' Double Solenoid Models Only 199.3 (7.85) For other dimensions, refer to Models with AC solenoids (Page 372). DIMENSIONS IN MILLIMETRES (INCHES) Sub- plates DSGM-03 -40/2180/2190 J 18 (.71) 8.8 (.35) Dia. Through 14 (.55) Dia. Spotface 4 Places 90 (3.54) 54 (2.13) 37.3 (1.47) 27 (1.06) "D" Thd. "E" Deep 4 Places P S 20 (.79) 7 (.28) 6.4 (.25) 10 (.39) 22 (.87) N T 3.2 (.13) B A Sub-plate Model Numbers DSGM-03-40 DSGM-03-2180 DSGM-03-2190 DSGM-03X-40 DSGM-03X-2180 DSGM-03X-2190 DSGM-03Y-40 DSGM-03Y-2180 DSGM-03Y-2190 92 (3.62) F H Piping Size "C" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT Rc 1/2 1/2 BSP.F 1/2 NPT Rc 3/4 3/4 BSP.F 3/4 NPT T 11 (.43) Dia. 4 Places 76 (2.99) 70 (2.76) 110 (4.33) Q P 90 (3.54) 46 (1.81) 32.5 (1.28) 21.4 (.84) L K 16.7 (.66) DSG-03 Series Solenoid Operated Directional Valves 35.3 (1.39) 89.5 (3.52) 105.3 (4.15) 58 (2.28) "C" Thd. 4 Places "D" Thd. M6 E 13 (.51) 1/4-20 UNC 15 (.59) M6 13 (.51) 1/4-20 UNC 15 (.59) M6 13 (.51) 1/4-20 UNC 15 (.59) F H Dimensions mm (Inches) J L K N P Q S T 110 9 (4.33) (.35) 10 32 62 40 16 48 21 (.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83) 24 (.94) 110 9 (4.33) (.35) 10 32 62 40 16 48 21 (.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83) 24 (.94) 120 14 (4.72) (.55) 15 50 80 45 10 47 16 42 (.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65) DSG-03 Series Solenoid Operated Directional Valves 373 PLUG-IN CONNECTOR TYPE (N) PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1) -A - N -50/5090 N1 Models with AC Solenoids: DSG-03The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut. After completion of the change, be sure to tighten the lock nut with the torque as specified below. 35.3 61.8 (1.39) (2.43) 109.1 (4.30) 27.5(1.08) 32 (1.26) 70 (2.76) 61.8 (2.43) Cable Departure Cable Applicable: Outside Dia. ...... 8-10mm(.31-.39 in.) Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.) 236 (9.29) 91 (3.58) 39 35 89 (3.50) (1.54) (1.38) SOLa SOLb Double Solenoid Models Only 176.3 (6.94) Lock Nut Tightening Torque: 8.5 - 10.5 Nm (75-93 IN.lbs.) -D - N -50/5090 N1 Models with R Type Solenoids: (S-)DSG-03-R -N-50/5090 Models with DC Solenoids: (S-)DSG-03- Cable Departure Cable Applicable: Outside Dia. ..... 8-10mm(.31-.39 in.) Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.) The position of the Plug-in connector can be changed as illustrated below by loosening the lock nut. After completion of the change, be sure to tighten the lock nut with the torque as specified below. 282 (11.10) 114 (4.49) 35 F (1.38) C 32 (1.26) 70 (2.76) Model Numbers N - N1 -50/5090 SOL a 199.3 (7.85) Lock Nut Tightening Torque: 8.5 - 10.5 Nm (75-93 IN.lbs.) D E F DSG-03- -D 121.1 (4.77) 73.8 (2.91) 27.5 (1.08) 39 (1.54) DSG-03- -R -N-50/5090 124.9 (4.92) 62.6 (2.46) 34 (1.34) 53 (2.09) DIMENSIONS IN MILLIMETRES (INCHES) Options Models with Push Button & Lock Nut: (S-)DSG-03- - C(- N )-50/5090 N1 AC : 158.5 (6.24) Lock Nut DC,R,RQ : 181.5 (7.15) Press the "Push Button" then turn "Lock Nut" clockwise. The position of the "Push Button" is held. Be sure to loosen "LockNut" fully before solenoid is energised Push Button 374 Double Solenoid Models Only For other dimensions, refer to "Terminal Box Type" (Page 372 – 373). Dimensions mm (Inches) C 89 (3.50) SOL b 35.3 (1.39) D E DSG-03 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Details of Receptacle Type of Electrical Conduit Connection Double Solenoid Type Power Supply (For SOL.b) 3 Power Supply (For SOL.a) 1 Earth Single Solenoid Type Earth Indicator Light Indicatot Light Terminal Box Type SOL. b Common Plate SOL. b SOL. a Indicator Light 2 Common Earth Power Supply 1 E Ground 1 1-Power Supply 1 Plug-in Connector Type 3 3 2-Power Supply 3 2 1. There are two grounding terminals. You can use either one. 2. If you do not need the common plate, remove it. 3. With DC solenoids, polarity is no question. DANGER Do not perform wiring while the power is on. Doing so may result in electric shock, burns or death. Make the wiring properly. Improper wiring will cause an irregular movement of the machine, resulting in a grave accident. Electrical Circuit Type of Electrical Conduit Connection Electric Source AC AC → DC Rectified DC DSG-03 Series Solenoid Operated Directional Valves 3 2 Indicator Light Indicator Light Indicator Light Power Supply Power Supply Terminal Box Type Power Supply SOL. Common Ground SOL. SOL. Common Ground Voltage-Surge Suppressor Common Ground Indicator Light (Integrated in "N1" model only) Plug-in Connector Type Rectifier Circuit Voltage-Surge Suppressor SOL. 1-Power Supply 1-Power Supply 2-Power Supply 2-Power Supply 2-Power Supply Ground Ground 1-Power Supply Voltage-Surge Suppressor SOL. Indicator Light (Integrated in "N1" model only) SOL. Ground Voltage-Surge Suppressor (Circuit composed in coil) DSG-03 Series Solenoid Operated Directional Valves Rectifier Circuit 375 ■ List of Seals -DSG-03- - -50/5090 Spring Offset Type 18 30 26 19 21 20 22 25 24 31 17 23 16 43 42 41 40 44 29 15 14 SOL b 28 SOL a 27 1 2 27 3 6 4 10 -DSG-03- -N/N1-50/5090 46 47 48 45 16 SOL a SOL b List of Seals Qty. Item Name of Parts 21 27 28 29 30 41 43 Gasket O-Ring O-Ring Plug O-Ring O-Ring O-Ring Part Numbers 3C 1751S-VK418689-6 SO-NB-A014(NBR, Hs90) SO-NB-P21 1790S-VK418329-9 S6 SO-NB-P21 SO-NA-P4 2D2 1 5 1 5 2 2 4 2 2 4 Remarks 2B 1 5 1 2 2 1 2 Included in Solenoid Ass'y (Item 16 ) When ordering the O-Rings, please specify the seal kit number from the table below. Valve Model Numbers O-Ring Details for Seal Kit Seal Kit No. DSG-03- - -50/5090 KS-DSG-03-50 27 (5 Pcs.), 28 & 41 (2 Pcs., see above), 43 (4 Pcs.) DSG-03- - -N-50/5090 KS-DSG-03-N-50 27 (5 Pcs.), 28 & 41 (2 Pcs., see above) Solenoid Ass'y, Coil, Receptacle and Connector Refer to Page 377 for the details of these parts. 376 DSG-03 Series Solenoid Operated Directional Valves DIRECTIONAL CONTROLS ■ Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No. 42 17 45 46 Solenoid Ass'y No. Coil No. Receptacle Part No. Connector Ass'y Part No. Connector Ass'y Part No. SA3-100-51 SA3-120-51 SA3-200-51 SA3-240-51 SD3-12-51 SD3-24-51 SD3-100-51 SR3-100-51 SR3-200-51 SR3-100-51 SD3-12-S-51 SD3-24-S-51 SD3-100-S-51 SR3-100-S-51 SR3-200-S-51 SR3-100-51 SA3-100-N-51 SA3-120-N-51 SA3-200-N-51 SA3-240-N-51 SD3-12-N-51 SD3-24-N-51 SD3-100-N-51 SR3-100-N-51 SR3-200-N-51 SD3-12-S-N-51 SD3-24-S-N-51 SD3-100-S-N-51 SR3-100-S-N-51 SR3-200-S-N-51 SA3-100-N-51 SA3-120-N-51 SA3-200-N-51 SA3-240-N-51 SD3-12-N-51 SD3-24-N-51 SD3-100-N-51 SD3-12-S-N-51 SD3-24-S-N-51 SD3-48-S-N-51 C-SA3-100-51 C-SA3-120-51 C-SA3-200-51 C-SA3-240-51 C-SD3-12-51 C-SD3-24-51 C-SD3-100-51 C-SR3-100-51 C-SR3-200-51 C-SR3-100-51 C-SD3-12-51 C-SD3-24-51 C-SD3-100-51 C-SR3-100-51 C-SR3-200-51 C-SR3-100-51 C-SA3-100-N-51 C-SA3-120-N-51 C-SA3-200-N-51 C-SA3-240-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 C-SR3-100-N-51 C-SR3-200-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 C-SR3-100-N-51 C-SR3-200-N-51 C-SA3-100-N-51 C-SA3-120-N-51 C-SA3-200-N-51 C-SA3-240-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 C-SD3-12-N-51 C-SD3-24-N-51 C-SD3-100-N-51 DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03S-DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03DSG-03S-DSG-03S-DSG-03S-DSG-03- -A100-50 -A120-50 -A200-50 -A240-50 -D12-50 -D24-50 -D100-50 -R100-50 -R200-50 -RQ100-50 -D12-50 -D24-50 -D100-50 -R100-50 -R200-50 -RQ100-50 -A100-N-50 -A120-N-50 -A200-N-50 -A240-N-50 -D12-N-50 -D24-N-50 -D100-N-50 -R100-N-50 -R200-N-50 -D12-N-50 -D24-N-50 -D100-N-50 -R100-N-50 -R200-N-50 -A100-N1-50 -A120-N1-50 -A200-N1-50 -A240-N1-50 -D12-N1-50 -D24-N1-50 -D100-N1-50 -D12-N1-50 -D24-N1-50 -D100-N1-50 Remarks R3-60 KR3-A-60 KR3-C-60 Terminal Box Type RR3-60 QR3-C-60 E KR3-A-60 KR3-C-60 RR3-60 QR3-C-60 GDM-211-A-11 GDM-211-B-11 Plug-in Connector Type GDME-211-R-A-10 GDME-211-R-B-10 GDM-211-A-11 GDM-211-B-11 GDME-211-R-A-10 GDME-211-R-B-10 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 DSG-03 Series Solenoid Operated Directional Valves 16 Valve Model Numbers GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 GDML-211-2-11 GDML-211-3-11 GDML-211-1-11 Plug-in Connector with Indicator Light Note : The connector assembly is not included in the solenoid assembly. DSG-03 Series Solenoid Operated Directional Valves 377 ■ Low Wattage (5W) Type Solenoid Operated Directional Valves 2 type of Direct Acting type Solenoid Operated Directional Valves, E-DSG-01/03, with suppressed consumption power 5W were launched in series. ● Because these valves only 5W of power which enables remarkable reduction of operating cost. E-DSG-01 E-DSG Series E-DSG-01: 5W E-DSG-03: 5W DSG Series DSG-01: 29W DSG-03: 38W Low Wattage Type Standard ● Since these valves operate on only 5W, they can be driven through the output circuit of a programmed or sequence controller. This feature simplifies the electric circuitry and enables savings in initial cost. ● These low wattage valves minimize coil surface temperature. ● CE certified products are available. E-DSG-03 Specifications Max. Flow ★ L/min (U.S.GPM) Model Numbers Max. Operating Pressure MPa (PSI) Max. T-Line Back Pressure MPa (PSI) Max. Changeover Frequency Cycle/min {min-1} Mass kg (1bs.) 2.2 (4.85) E-DSG-01-3C -D -60 E-DSG-01-2N2-D -60 30 (7.9) E-DSG-01-2D2-D -60 16 (2320) 16 (2320) 2.2 (4.85) 240 2.2 (4.85) 1.6 (3.53) E-DSG-01-2B -D -60 E-DSG-03-3C -D -50 5 (11.03) 63 (16.6) E-DSG-01-2D2-D -50 16 (2320) 16 (2320) 5 (11.03) 240 3.6 (7.94) E-DSG-01-2B2-D -50 ★ Maxmum flow indicates a ceiling flow depends on the type of spool and operating condition. Solenoid Ratings Model Numbers Electric source E-DSG-01 DC (K Series) E-DSG-03 Coil Type Source Rating Voltage (V) Serviceable Range Current & Power at Rated Voltage Inrush (A) Power (W) D12 12 10.8 – 13.2 0.43 D24 24 21.6 – 26.4 0.23 D12 12 10.8 – 13.2 0.44 D24 24 21.6 – 26.4 0.22 The coil type numbers in the shaded column are handled as optional extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering . For details, please contact us. 378 Low Wattage (5W) Type Solenoid Operated Directional Valves 5 5 DIRECTIONAL CONTROLS ■ Electronic Relay Incorporated Solenoid Operated Directional Valves Drive power source and signal are separate. The valve is actuated by operating a built-in switch using a very small current signal (about 10 mA) when the solenoid is energised. ● A Direct Drive by a programmable controller is now possible. As the valve can be actuated by a very small current, as we have mentioned, a Direct Drive is possible on the output circuit of the programmable controller or sequence controller. T-DSG-01 ● Simple construction and stable operation. Since the valve is a direct type, the construction is quite simple. Also the solenoid is the well proven wet armature type, which can withstand contamination. Therefore a stable operation can be obtained. E Specifications Valve Type Max. Flow ★ L/min (U.S.GPM) Model Numbers Standard Type T-DSG-01-3C -D24 -70/7090 Max. Operating Pressure Max. T-Line Back Pressure MPa MPa (PSI) (PSI) 35 (5080) 100 (26.4) T-DSG-01-2D2-D24 -70/7090 Max. Changeover Frequency Cycle/min {min-1} 21 (3050) 300 1.85 (4.08) 1.4 (3.09) T-DSG-01-2B -D24 -70/7090 Shockless T-S-DSG-01-3C -D24 -70/7090 Type T-S-DSG-01-2B2-D24 -70/7090 Standard Type Mass kg (1bs.) T-DSG-03-3C -D24 -50/5090 T-DSG-03-2D2-D24 -50/5090 63 (16.6) 25 (3630) 21 (3050) 120 120 (31.7) 31.5 (4570) Spool Type 60 Only 25 (3630) 16 (2320) 240 25 (3630) 16 (2320) T-DSG-03-2B -D24 -50/5090 Shockless T-S-DSG-03-3C -D24 -50/5090 Type T-S-DSG-03-2B2-D24 -50/5090 120 (31.7) 1.85 (4.08) 1.4 (3.09) 5 (11.03) 3.6 (7.94) 120 5 (11.03) 3.6 (7.94) ★ Maximum flow indicates a ceiling flow. As the ceiling flow depends on the type of spool and operating condition the same as those for standard DSG-01/03, refer to the List of Spool Functions on pages 347 - 351 (DSG-01) and 364 - 368 (DSG-03) for details. Electronic Relay Incorporated Solenoid Operated Directional Valves T-DSG-03 ■ Model Number Designation F- T- Special Control Type Seals SType DSG -03 -2 Series Valve Number Number Size of Valve Position B Spool-Spring Arrangement 2 Spool Type A -D24 Special Two Coil Type Position Valve 01 T: Electronic Relay Incorporated Type M Supply Type of Signal Power -70 -L Models with Design Design Alternate Number Standard Offset Solenoid None: Internal Signal Power 70 M: External Signal Power 50 DC D24 03 Please refer to the valve type DSG-01 and DSG-03 shown on page 346 and 363 for the area shaded. For details, please contact us. Electronic Relay Incorporated Solenoid Operated Directional Valves 379 ■ Comparison of The Conventional Type and The Electronic Relay Incorporated Type Conventional Type ● Output Unit ● Large capacity output units (approximately 2A per unit) are required to operate solenoid operated directional valves. ● As there is a limitation for common capacity, all contacts of the output units can be used in some cases. ● Total cost therefore becomes higher, and a larger installation space is required. Programmable Controller Control Board Thick wires are required and, therefore, wiring is awkward. Solenoid Power Supply ● Power Supply Cables ● As each double solenoid valve requires a minimum of three cables, it is obvious that the more valves you use, the more power supply cables and wiring is necessitated. This may increase the possibility of miswriting. ● Miswriting and short circuits may damage a very expensive programmable controller and output units. Electronic Relay Incorporated Type ● Output Unit ● Standard small capacity output unit, which is usually less expensive can be used. ● Other electric devices can be commonly used with the solenoid directional valves. Therefore, installation as or output units can be reduced. ● Signal Output Cables ● Thinner cable, compared with power supply cable, can be used and therefore wiring is easier. ● The solenoid operated directional valve is provided with a protective circuit to ensure a constant current, which protects the programmable controller from serious effects caused by miswriting. Programmable Controller Control Board Common Cables Solenoid Power Supply ● Only two power supply cables are required for solenoid operated directional valves and, therefore wiring can be reduced. 380 Electronic Relay Incorporated Solenoid Operated Directional Valves DIRECTIONAL CONTROLS ■ Solenoid Controlled Pilot Operated Directional Valves These valves are composed of a solenoid operated pilot valve and a pilot operated slave valve. When a solenoid is energised the pilot valve directs the flow to move the spool of the slave valve, thus changing the direction of flow in the hydraulic circuit. ● High Pressure High Flow High pressure [31.5 MPa (4570 PSI)] along which high flow means compact system design. ● Lower Pressure Drop System energy saving increased as pressure drop of each valve has been greatly reduced. Specifications ★1 Valve Type Max. Flow L/min (U.S.GPM) Model Numbers DSHG-01-3C - -14/1480/1490 DSHG-01-2B - -14/1480/1490 DSHG-03-3C - -14/1490 DSHG-03-2N - -14/1490 Standard DSHG-03-2B - -14/1490 Type (S-)DSHG-04-3C - -52/5290 (S-)DSHG-04-2N - -52/5290 (S-)DSHG-04-2B - -52/5290 (S-)DSHG-06-3C - -53/5390 (S-)DSHG-06-2N - -53/5390 (S-)DSHG-06-2B - -53/5390 Shockless (S-)DSHG-06-3H - -53/5390 Type (S-)DSHG-10-3C - -43/4390 (S-)DSHG-10-2N - -43/4390 (S-)DSHG-10-2B - -43/4390 (S-)DSHG-10-3H - -43/4390 Max. ChangeMax. T-Line Back Max. Min. ★2 over Frequecy Pressure Operating Max. Pilot Required Pressure Cycles/Min {min–1} MPa (PSI) Pressure Pilot Pres. R MPa (PSI) MPa (PSI) MPa (PSI) Ext. Drain Int. Drain AC DC 40 (10.6) 21 (3050) 21 (3050) 1.0 (145) 16 (2320) 16 (2320) 120 120 120 160 (42.3) 25 (3630) 25 (3630) 0.7 (100) 16 (2320) 16 (2320) 120 120 120 300 (79.3) 31.5 (4570) 25 (3630) 0.8 (120) 21 (3050) 16 (2320) 120 120 120 25 (3630) 0.8 (120) 21 (3050) 16 (2320) 120 120 120 21 (3050) 1.0 (145) 110 110 110 120 100 120 100 100 100 60 60 50 ★3 500 (132) 31.5 (4570) 25 (3630) 1100 (291) 31.5 (4570) 1.0 (145) Maximum flow indicates a ceiling flow. As the ceiling flow depends on the type of spool and operating condition, refer to the List of Spool Functions on pages 386 to 390 for details. ★2. Pilot pressure of internal pilot drain models must always exceed tank line back pressure by a minimum required pilot pressure. ★3. Min. pilot pressure of with pilot piston in 1.8 MPa (260 PSI). ■ Solenoid Ratings Solenoid ratings of pilot valve are identical with those of standard solenoid valve. Refer to relevant solenoid ratings described on the page below. Pilot Valve Model Numbers DSG-01- - -70 16 (2320) 21 (3050) 21 (3050) ★1. Model Numbers DSHG-01 DSHG-03 (S-)DSHG-04 (S-)DSHG-06 (S-)DSHG-10 ★3 Solenoid Ratings described on the page below 345 Mass kg (1bs.) 3.2 (7.1) 2.7 (6.0) 6.9 (15.2) 6.9 (15.2) 6.4 (14.1) 8.5 (18.7) 8.5 (18.7) 8.0 (17.6) 12.4 (27.3) 12.4 (27.3) 11.9 (26.2) 13.2 (29.1) 45.0 (99.2) 45.0 (99.2) 44.5 (98.1) 52.9 (116.6) Solenoid Controlled Pilot Operated Directional Valves E Yuken can offer flanged connection valves described below. Consult us for the details. Model Numbers DSHF-10DSHF-16DSHF-24DSHF-32- - -27 -37 -28 -27 Rated Flow Max. Pressure l/min (U.S.GPM) MPa (PSI) 21 (3050) 315 (83) 21 (3050) 500 (132) 21 (3050) 1200 (317) 21 (3050) 2400 (634) CSA Approved Solenoid Valve Available to supply DSHG-06 series valve approved by the CSA (Canadian Standards Association). Consult us for details. Solenoid Controlled Pilot Operated Directional Valves 381 ■ Model Number Designation F- S- DSHG -06 -2 B 2 A -C2 -E T Special Seals Type Series Number Valve Size No. of Valve Position Spool-Spring Arrangement Spool Type Special Two Position Valve Models with Pilot Choke Valve Pilot Connection Drain Connection 3 C: Spring Centred 2, 3, 4 40, 5, 60 7, 9, 10 11, 12 2 B: Spring Offset 2, 3, 4 40, 7 3 C: Spring Centred 2, 3, 4 40, 5, 60 7, 9, 10 11, 12 None: Internal Pilot None: External Drain E: External Pilot E: Internal Drain 01 None: Standard Type 03 F: For Phosphate Ester Type Fluids DSHG: Solenoid Controlled Pilot Operated Directional Valve, Sub-plate Mounting if not (Omit required ) N: No-Spring 2 3 4 40 7 2 B: Spring Offset 3 04 2, 4, 40 C: 60, 10, 12 ★1 Spring Centred 3, 5, 6 7, 9, 11 ( S: Shockless Type 06 10 3 ) A ★2 N: No-Spring 2, 4, 40 (3, 7) ★1 B: Spring Offset A B★2 2, 4, 40 ★1 (Omit if not required) (3, 7) 2 None: Standard Type C1 : With C1 Choke (Omit if not required) C2 : With C2 Choke ★2 H: 2, 4, 40 Pressure Centred 60, 10, 12 3, 5, 6 ★1 C: 7, 9, 11 Spring Centred ( ) if not (Omit required ) N: No-Spring 2, 4, 40 A ★2 (3, 7) ★1 (Omit if not required) B: Spring Offset 2, 4, 40 (3, 7) ★1 2 C1C2 : With C1 & C2 Choke ★2 A B★2 (Omit if not required) Note: In spool type “3”, “5”, “6”, “60”, and “7”, the combination applicable between pilot system and drain system is as described in the table below. Pilot Connection Internal Pilot External Pilot (E) 382 Drain Connection External Drain Care in Application Hold back pressure in the tank line so that the difference between pilot pressure and drain pressure is always more than minimum required pilot pressure. Internal Drain (T) Combination is not applicable External Drain Internal Drain (T) No restrictions in the combination on us Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS -R2 -A100 -C -H Coil Type Manual Override of Pilot Valve Bult-in Orifice for Pilot Line ★3 Spool Control Modification (Omit if not required) -N Type of Electrical Conduit Connection AC: A100 , A200 A120 , A240 -53 Design Number 14 Design Standard None: Japanese Standard "JIS" -L Models with Reverse Mtg. of Solenoid L (Omit if not required) DC: D12 , D24 D48 R2 : With Stroke Adjustment, Both Ends AC → DC R100 , R200 RA : With Stroke Adjustment, Port "A" End None: Terminal Box Type None : Manual Override Pin 14 90: N. American Design Standard E L RB : With Stroke Adjustment, Port "B" End AC: A100 , A200 A120 , A240 R2 : With Stroke Adj., Both Ends RA : With Stroke Adj., Port "A" End RB : With Stroke Adj., Port "B" End P2 : With Pilot Piston, Both Ends PA : With Pilot Piston, Port "A" End PB : With Pilot Piston, Port "B" End DC: D12 , D24 D48 AC → DC R100 , R200 52 C: Push Button & Lock Nut N: Push-in Connector Type N1 : ★4 Push-in Connector with Indicator Light L (Omit if not required) 53 H: Refer to ★5 None: Japanese Standard "JIS" & European Design Standard 43 80: European Design Standard (Applicable only for DSHG-01) 90: N. American Design Standard L Solenoid Controlled Pilot Operated Directional Valves (Omit if not required) (Omit if not required) ★1. Shekless type (S-DSHG) are not available for spool type marked ( ). ★2. As for the details of the valve using the neutral position and the side position (either SOL a or SOL b side), please refer to page 391. Furthermore, the spool types other than “2”, “4”, “40” (3, 7) are also available. ★3. In spool-spring arrangement “H” (Pressure centred models), the valves with stroke adjustment (R*) and pilot-piston (P*) are not available. ★4. NI stands for Plug-in connector with solenoid indicator light. NI is not available for R-type solenoids. ★5. In spool-spring arrangement “H” (pressure centred models), in case the pilot pressure is more than 10 MPa (1450 PSI), please specify that the valve should have the built-in orifice to the pilot line. In the table above, the symbols and numbers highlighted with shade represent the optional extras. The valves with model number having such optional extras are handles as options, therefore please confirm the time of delivery with us before ordering. Solenoid Controlled Pilot Operated Directional Valves 383 Sub-plates Valve Model Numbers DSHG-01 DSHG-03 DSHG-04 DSHG-06 DSHG-10 Japanese Standard "JIS" Approx. Sub-plate Thread Mass Model Numbers Size kg (1bs.) DSGM-01-31 Rc 1/8 0.8 (1.8) DSGM-01X-31 Rc 1/4 0.8 (1.8) DSGM-01Y-31 Rc 3/8 0.8 (1.8) DSGM-03-40 Rc 3/8 3.0 (6.6) DSGM-03X-40 Rc 1/2 3.0 (6.6) DSGM-03Y-40 Rc 3/4 4.7 (10.4) DHGM-03Y-10 Rc 3/4 4.7 (10.4) DHGM-04-20 Rc 1/2 4.4 (9.7) DHGM-04X-20 Rc 3/4 4.1 (9.0) DHGM-06-50 Rc 3/4 7.4 (16.3) DHGM-06X-50 Rc 1 7.4 (16.3) DHGM-10-40 Rc 1-1/4 21.5 (47.4) DHGM-10X-40 Rc 1-1/2 21.5 (47.4) European Design Standard Sub-plate Model Numbers DSGM-01-3080 DSGM-01X-3080 DSGM-03-2180 DSGM-03X-2180 DSGM-03Y-2180 DHGM-03Y-1080 DHGM-04-2080 DHGM-04X-2080 DHGM-06-5080 DHGM-06X-5080 DHGM-10-4080 DHGM-10X-4080 N. American Design Standard Approx. Approx. Thread Sub-plate Thread Mass Mass Size Model Numbers Size kg (1bs.) kg (1bs.) 1/8 BSP.F 0.8 (1.8) DSGM-01-3090 1/8 NPT 0.8 (1.8) 1/4 BSP.F 0.8 (1.8) DSGM-01X-3090 1/4 NPT 0.8 (1.8) DSGM-01Y-3090 3/8 NPT 0.8 (1.8) 3/8 BSP.F 3.0 (6.6) DSGM-03-2190 3/8 NPT 3.0 (6.6) 1/2 BSP.F 3.0 (6.6) DSGM-03X-2190 1/2 NPT 3.0 (6.6) 3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190 3/4 NPT 4.7 (10.4) 3/4 BSP.F 4.7 (10.4) DHGM-03Y-1090 3/4 NPT 4.7 (10.4) 1/2 BSP.F 4.4 (9.7) DHGM-04-2090 1/2 NPT 4.4 (9.7) 3/4 BSP.F 4.1 (9.0) DHGM-04X-2090 3/4 NPT 4.1 (9.0) 3/4 BSP.F 8.5 (18.7) DHGM-06-5090 3/4 NPT 7.4 (16.3) 1 BSP.F 8.5 (18.7) DHGM-06X-5090 1 NPT 7.4 (16.3) 1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090 1-1/4 NPT 21.5 (47.4) 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4) DSGM-03 is available only for Internal pilot-Internal drain type (Use DHGM-03Y for other valves). Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolt Mouting Bolt Model Numbers Japanese Standard "JIS" European Design Standard Name MBK-01-01-30 MBK-01-02-30 M6 35 Lg. 3 DSHG-01 Mtg. Bolt Kit DSHG-03 Soc. Hd. Cap Screw (S-)DSHG-04 Soc. Hd. Cap Screw (S)-DSHG-06 (S)-DSHG-10 Soc. Hd. Cap Screw Soc. Hd. Cap Screw 1 2 M6 45 Lg. M10 50 Lg. M12 60 Lg. M20 75 Lg. N. American Design Standard MBK-01-01-3090 1 MBK-01-02-3090 2 1/4-20 UNC 1-3/4 Lg. 1/4-20 UNC 1-3/4 Lg. 3/8-16 UNC 2 Lg. 1/2-13 UNC 2-1/2 Lg. 3/4-10 UNC 3 Lg. Qty. Tightening Torque Nm (in. 1bs.) 1 set 5-6 (43 - 52) 4 12 - 15 (104 - 130) 2 4 6 6 12 58 100 473 - 15 72 123 585 (104 (504 (868 (4106 1. For Internal Pilot-Internal Drain. 2. For External Pilot or External Drain. 3. Mounting bolt kit is common to that of 01 series modular valves. Refer to figure below for the dimensions of bolt kit. Stud Bolt "B " Thd. Both Ends 9 (.35) 9 (.35) A DIMENSIONS IN MILLIMETRES (INCHES) Nut 8.5 Dia. (.33) "B " Thd. 9 (.35) 4 (.16) Model Numbers MBK-01-01-30 MBK-01-02-30 MBK-01-01-3090 MBK-01-02-3090 A mm (In.) 94 (3.70 ) 134 (5.28 ) 94 (3.70 ) 134 (5.28 ) 15 (.59) 384 Solenoid Controlled Pilot Operated Directional Valves "B " Thd. M5 No.10-24 UNC - 130) 625) 1068) 5078) DIRECTIONAL CONTROLS Options Models with Pilot Choke Adjustment When the adjustment screw is turned clockwise, changeover speed of the main spool becomes slow. In case of the spring centred valves in particular, making slow of the returning speed of the main spool to the neutral position is possible with a C2 choke valve. These choke valves can be used in combination with the valves of spring centred, no-spring, offset, pressure centred and the valves with stroke adjustment. Pressure Centred Models (3H ) The pressure centered type can be used when the returning of the main spool to the neutral position is required to be firmily. Graphic Symbols (Ex.: External Pilot-External Drain) (Only for 3H6, 3H60) Graphic Symbols (Ex.: Spring Centred) b C1 Choke A B a DSHG-01,06,10 C2 Choke a Y P T V A B P T a b b Y X V X Models with Stroke Adjustment (R2, RA, RB) When the adjustment screw is screwed in , the main spool stroke becomes short and flow rate reduces. Y P T E Graphic Symbols (Ex.: Spring Centred) A B "R2" Models C2 Choke A B Y P T a a b b C1 Choke "RA" Models Y P T B A A B Y P T a b "RB" Models A B Y P T a Models with Pilot Piston(P2, PA, PB) The valves with a pilot piston can be used when the high speed changeover of the main spool is required. However, please not that in case of spring centered valves, there is no change in the returning speed of the main spool to the neutral position even with the pilot piston. Additional Mass of Options Add the mass described below to the mass of standard models on page 381, if options are required. Graphic Symbols (Ex.: Spring Centred) Model Numbers "P2" Models a W A B Y P T b V "PA" Models a A Y P B T W A B Y P T DSHG-03 (S-)DSHG-04 (S-)DSHG-06 (S-)DSHG-10 Model with Pilot Choke Adj. C1, C2 C1C2 0.65(1.4) 0.65(1.4) 0.65(1.4) 0.65(1.4) 1.3(2.9) 1.3(2.9) 1.3(2.9) 1.3(2.9) kg (1bs.) Models with Stroke Adj. PA P2 PB 0.6(1.3) 0.3 (.7) 1.0(2.2) 0.5 (1.1) 1.0(2.2) 0.5(1.1) 1.2(2.6) 06 (1.3) 3.6(7.9) 1.8(4.0) 3.7(8.2) 1.85 (4.1) Models with Pilot Piston PA P2 PB b V "PB" Models a b Solenoid Controlled Pilot Operated Directional Valves DSHG-03, 04 b Options on Pilot Valve The same options to DSG-01 series valves are available. Please refer to page 345 for the details. Solenoid Controlled Pilot Operated Directional Valves 385 List of Spool Functions and Maxmum Flow (DSHG-01) Three Positions Two Positions Spring Centred Spring Centred Graphic Symbol Spool Type A b a Y P Graphic Symbol Maximum Flow B A b Y T Model Numbers 7 MPa 14 MPa 21 MPa (1020 PSI) (2030 PSI) (3050 PSI) Maximum Flow B L /min (U.S.GPM) P L /min (U.S.GPM) T Model Numbers 7 MPa 14 MPa 21 MPa (1020 PSI) (2030 PSI) (3050 PSI) "2" DSHG-01-3C2 40 (10.6) 40 (10.6) 40 (10.6) DSHG-01-2B2 40 (10.6) 40 (10.6) 40 (10.6) "3" DSHG-01-3C3 40 (10.6) 40 (10.6) 40 (10.6) DSHG-01-2B3 40 (10.6) 40 (10.6) 40 (10.6) "4" DSHG-01-3C4 40 (10.6) 40 (10.6) 40 (10.6) DSHG-01-2B4 40 (10.6) 40 (10.6) 40 (10.6) "40" DSHG-01-3C40 40 (10.6) 40 (10.6) 40 (10.6) DSHG-01-2B40 40 (10.6) 40 (10.6) 40 (10.6) "5" DSHG-01-3C5 40 (10.6) 40 (10.6) 40 (10.6) "60" DSHG-01-3C60 40 (10.6) 40 (10.6) 40 (10.6) "7" DSHG-01-3C7 40 (10.6) 40 (10.6) 40 (10.6) DSHG-01-2B7 40 (10.6) 40 (10.6) 40 (10.6) "9" DSHG-01-3C9 40 (10.6) 40 (10.6) 40 (10.6) "10" DSHG-01-3C10 40 (10.6) 40 (10.6) 40 (10.6) "11" DSHG-01-3C11 40 (10.6) 40 (10.6) 40 (10.6) "12" DSHG-01-3C12 40 (10.6) 40 (10.6) 40 (10.6) Notes ) 1. Max. flow shows value at pilot pressure more than 1 MPa (150 PSI) 2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right. In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs according to a hydraulic circuit, therefore, please consult us for details. A B P T b a 386 Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS List of Spool Functions and Maxmum Flow (DSHG-03) Three Positions Spring Centred Graphic Symbol Maximum Flow B b a Y P L /min (U.S.GPM) T 7 MPa 14 MPa 25 MPa (1020 PSI) (2030 PSI) (3630 PSI) 85 (22.5) 60 (15.9) 160 (42.3) 160 (42.3) 95 (25.1) Model Numbers "2" DSHG-03-3C2 "3" DSHG-03-3C3 160 (42.3) 160 (42.3) 160 (42.3) "4" DSHG-03-3C4 160 (42.3) "40" DSHG-03-3C40 "5" DSHG-03-3C5 "60" DSHG-03-3C60 160 (42.3) 160 (42.3) "7" DSHG-03-3C7 160 (42.3) "9" DSHG-03-3C9 160 (42.3) "10" DSHG-03-3C10 160 (42.3) "11" DSHG-03-3C11 160 (42.3) "12" DSHG-03-3C12 160 (42.3) 85 160 85 160 (42.3) 160 85 160 (42.3) 160 85 160 85 160 85 160 85 160 85 160 (22.5) (42.3) (22.5) (42.3) (22.5) (42.3) (22.5) (42.3) (22.5) (42.3) (22.5) (42.3) (22.5) (42.3) (22.5) (42.3) 60 95 60 95 60 95 125 160 60 95 60 95 60 95 60 95 60 95 (15.9) (25.1) (15.9) (25.1) (15.9) (25.1) (33.0) (42.3) (15.9) (25.1) (15.9) (25.1) (15.9) (25.1) (15.9) (25.1) (15.9) (25.1) E Two Positions No-Spring Graphic Symbol A Spool Type b Y P Graphic Symbol Maximum Flow B a Spring Offset A b L /min (U.S.GPM) Y T Model Numbers "2" DSHG-03-2N2 "3" DSHG-03-2N3 "4" DSHG-03-2N4 "40" DSHG-03-2N40 "7" DSHG-03-2N7 7 MPa 14 MPa 25 MPa (1020 PSI) (2030 PSI) (3630 PSI) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) P 160 (42.3) 2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right. In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs according to a hydraulic circuit, therefore, please consult us for details. L /min (U.S.GPM) T Model Numbers DSHG-03-2B2 DSHG-03-2B3 DSHG-03-2B4 DSHG-03-2B40 DSHG-03-2B7 Notes:1. The relation between max. flow and pilot pressure in the table above is as shown below. (Example) Maximum flow rate is constant regardless of pilot pressure. Pilot Pressure more than 0.7 MPa (100 PSI). Maximum Flow B 7 MPa 14 MPa 25 MPa (1020 PSI) (2030 PSI) (3630 PSI) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) 85 (22.5) 160 (42.3) 160 (42.3) 160 (42.3) Solenoid Controlled Pilot Operated Directional Valves A Spool Type Pilot Pressure at 0.7 MPa (100 PSI). 85 (22.5) 160 (42.3) Pilot Pressure at 1 MPa (150 PSI). A B P T b a Solenoid Controlled Pilot Operated Directional Valves 387 List of Spool Functions and Maxmum Flow (DSHG-04/S-DSHG-04) Three Positions Spring Centred Graphic Symbol A Spool Type Maximum Flow B b a Y L /min (U.S.GPM) P T 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) DSHG-04-3C2 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3) (S-)DSHG-04-3C2 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1) Model Numbers "2" "3" DSHG-04-3C3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) DSHG-04-3C4 (S-)DSHG-04-3C4 DSHG-04-3C40 (S-)DSHG-04-3C40 "4" "40" 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) 250 (66.1) 250 (66.1) 140 (37.0) 200 (52.8) 120 (31.7) 165 (43.6) 110 (29.1) 145 (38.3) 110 (29.1) "5" DSHG-04-3C5 250 (66.1) 250 (66.1) 245 (64.7) 245 (64.7) "6" DSHG-04-3C6 300 (79.3) 260 (68.7) 245 (64.7) 235 (62.1) "60" DSHG-04-3C60 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-3C60 "7" DSHG-04-3C7 300 (79.3) 300 (79.3) 200 (52.8) 145 (38.3) "9" DSHG-04-3C9 300 (79.3) 300 (79.3) 280 (74.0) 250 (66.1) "10" DSHG-04-3C10 300 (79.3) 300 (79.3) 200 (52.8) 150 (39.6) (S-)DSHG-04-3C10 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1) "11" DSHG-04-3C11 300 (79.3) 260 (68.7) 160 (42.3) 140 (37.0) "12" DSHG-04-3C12 300 (79.3) 280 (74.0) 170 (44.9) 135 (35.7) (S-)DSHG-04-3C12 300 (79.3) 250 (66.1) 120 (31.7) 110 (29.1) Two Positions Spring Offset No-Spring Graphic Symbol A Spool Type b Y P "3" Graphic Symbol A b Y 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) Maximum Flow B L /min (U.S.GPM) T Model Numbers "2" Maximum Flow B a L /min (U.S.GPM) P T Model Numbers 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (S-)DSHG-04-2N2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B2 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) DSHG-04-2N3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) DSHG-04-2B3 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) "4" (S-)DSHG-04-2N4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B4 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) "40" (S-)DSHG-04-2N40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) (S-)DSHG-04-2B40 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) "7" DSHG-04-2N7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) DSHG-04-2B7 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) Notes:1. Max flow described above shown value at pilot pressure more than 0.8 MPa (120 PSI). 2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right. In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs according to a hydraulic circuit, therefore, please consult us for details. 388 Solenoid Controlled Pilot Operated Directional Valves A B P T b a DIRECTIONAL CONTROLS List of Spool Functions and Maxmum Flow (DSHG-06/S-DSHG-06) Three Positions Spring Centred Graphic Symbol A Spool Type Maximum Flow B b a Y Pressure Centred Graphic Symbol A L /min (U.S.GPM) Maximum Flow B b a Y P T P T L /min (U.S.GPM) V 10 MPa 16 MPa 25 MPa 31.5 MPa 10 MPa 16 MPa 25 MPa 31.5 MPa Model Numbers (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) 410 (108) 310 (81.9) 420 (111) (S-)DSHG-06-3C2 500 (132) 500 (132) (S-)DSHG-06-3H2 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) Model Numbers "2" "3" DSHG-06-3C3 500 (132) 500 (132) 460 (122) 370 (97.8) DSHG-06-3H3 500 (132) 500 (132) 500 (132) 500 (132) 410 (108) 500 (132) 410 (108) (S-)DSHG-06-3C40 500 (132) 500 (132) 500 (132) 310 (81.9) 420 (111) (S-)DSHG-06-3H4 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 310 (81.9) 420 (111) (S-)DSHG-06-3H40 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 470 (124) DSHG-06-3C5 500 (132) 500 (132) 425 (112) 350 (92.5) DSHG-06-3H5 500 (132) 500 (132) 500 (132) 500 (132) 420 (111) DSHG-06-3C6 475 (125) 390 (103) 300 (79.3) 230 (60.8) DSHG-06-3H6 500 (132) 500 (132) 500 (132) 500 (132) 420 (111) (S-)DSHG-06-3C60 475 (125) 420 (111) 340 (89.8) 280 (74.0) (S-)DSHG-06-3H60 500 (132) 500 (132) 500 (132) 500 (132) "4" (S-)DSHG-06-3C4 500 (132) 500 (132) "5" "6" "60" "7" DSHG-06-3C7 500 (132) 500 (132) 450 (119) 360 (95.1) 450 (119) 500 (132) 410 (108) (S-)DSHG-06-3C10 500 (132) 500 (132) 500 (132) 410 (108) DSHG-06-3C11 500 (132) 500 (132) 500 (132) 410 (108) (S-)DSHG-06-3C12 500 (132) 500 (132) 500 (132) "9" DSHG-06-3C9 500 (132) 500 (132) "10" "11" "12" DSHG-06-3H7 500 (132) 500 (132) 500 (132) 500 (132) 360 (95.1) DSHG-06-3H9 500 (132) 310 (81.9) (S-)DSHG-06-3H10 500 (132) 310 (81.9) DSHG-06-3H11 500 (132) 310 (81.9) (S-)DSHG-06-3H12 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 460 (122) 500 (132) 460 (122) 500 (132) 500 (132) 500 (132) 500 (132) 460 (122) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) Two Positions Spring Offset No-Spring Graphic Symbol A Spool Type b Y P "3" L /min (U.S.GPM) T Model Numbers "2" Maximum Flow B a 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) Graphic Symbol A Maximum Flow B b Y L /min (U.S.GPM) P T Model Numbers 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (S-)DSHG-06-2N2 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B2 500 (132) 500 (132) 500 (132) 500 (132) DSHG-06-2N3 500 (132) 500 (132) 500 (132) 500 (132) DSHG-06-2B3 500 (132) 500 (132) 500 (132) 500 (132) "4" (S-)DSHG-06-2N4 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B4 500 (132) 500 (132) 500 (132) 500 (132) "40" (S-)DSHG-06-2N40 500 (132) 500 (132) 500 (132) 500 (132) (S-)DSHG-06-2B40 500 (132) 500 (132) 500 (132) 500 (132) "7" E Solenoid Controlled Pilot Operated Directional Valves "40" DSHG-06-2N7 500 (132) 500 (132) 500 (132) 500 (132) DSHG-06-2B7 500 (132) 500 (132) 500 (132) 500 (132) Notes:1. The relation between max. flow and pilot pressure in the table above is as shown below. (Example) 410 (108) Maximum flow rate is constant regardless of pilot pressure. 500 (132) 500 (132) Pilot Pressure more than 0.8 MPa (120 PSI). In case pressure centred models, pilot pressure is more than 1 MPa (150 PSI). Pilot Pressure at 0.8 MPa (120 PSI). In case pressure centred models, pilot pressure is more than 1 MPa (150 PSI) Pilot Pressure at 1.5 MPa (220 PSI). 2. Max. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right. In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs according to a hydraulic circuit, therefore, please consult us for details. Solenoid Controlled Pilot Operated Directional Valves A B P T b a 389 List of Spool Functions and Maxmum Flow (DSHG-010/S-DSHG-10) Three Positions Spring Centred Graphic Symbol A Spool Type Maximum Flow B b a Y Pressure Centred Graphic Symbol A L /min (U.S.GPM) Maximum Flow B b a Y P T P T L /min (U.S.GPM) V 10 MPa 16 MPa 25 MPa 31.5 MPa 10 MPa 16 MPa 25 MPa 31.5 MPa Model Numbers (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) 950 (251) 750 (198) 970 (256) (S-)DSHG-10-3C2 1100 (291) 1100 (291) (S-)DSHG-10-3H2 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1050 (277) DSHG-10-3C3 1100 (291) 1100 (291) 1060 (280) 895 (236) DSHG-10-3H3 1100 (291) 1100 (291) 1100 (291) 1100 (291) 950 (251) 750 (198) 970 (256) (S-)DSHG-10-3C4 1100 (291) 1100 (291) (S-)DSHG-10-3H4 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 950 (251) 750 (198) 970 (256) (S-)DSHG-10-3C40 1100 (291) 1100 (291) (S-)DSHG-10-3H40 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1000 (264) DSHG-10-3C5 1100 (291) 1100 (291) 980 (259) 850 (225) DSHG-10-3H5 1100 (291) 1100 (291) 1100 (291) 1100 (291) 970 (256) DSHG-10-3C6 1050 (277) 880 (232) 700 (185) 570 (151) DSHG-10-3H6 1100 (291) 1100 (291) 1100 (291) 1100 (291) 970 (256) (S-)DSHG-10-3C60 1050 (277) 940 (248) 785 (207) 680 (180) (S-)DSHG-10-3H60 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1040 (275) 870 (230) DSHG-10-3C7 1100 (291) 1100 (291) DSHG-10-3H7 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1100 (291) Model Numbers "2" "3" "4" "40" "5" "6" "60" "7" "9" DSHG-10-3C9 1100 (291) 1100 (291) 1040 (275) 870 (230) 950 (251) 1100 (291) 950 (251) DSHG-10-3C11 1100 (291) 1100 (291) 1100 (291) 950 (251) (S-)DSHG-10-3C12 1100 (291) 1100 (291) 1100 (291) "10" (S-)DSHG-10-3C10 1100 (291) 1100 (291) "11" "12" DSHG-10-3H9 1100 (291) 1100 (291) 1100 (291) 1100 (291) 750 (198) (S-)DSHG-10-3H10 1100 (291) 1100 (291) 1100 (291) 1100 (291) 750 (198) DSHG-10-3H11 1100 (291) 1100 (291) 1100 (291) 1100 (291) 750 (198) (S-)DSHG-10-3H12 1100 (291) 1100 (291) 1100 (291) 1100 (291) 1060 (280) 1100 (291) 1060 (280) 1100 (291) 1060 (280) 1100 (291) Two Positions Spring Offset No-Spring Graphic Symbol A Spool Type b Y P "3" A Maximum Flow B b L /min (U.S.GPM) T Model Numbers "2" Maximum Flow B a Graphic Symbol 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) Y L /min (U.S.GPM) P T Model Numbers 10 MPa 16 MPa 25 MPa 31.5 MPa (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) (S-)DSHG-10-2N2 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B2 1100 (291) 1100 (291) 1100 (291) 1100 (291) DSHG-10-2N3 1100 (291) 1100 (291) 1100 (291) 1100 (291) DSHG-10-2B3 1100 (291) 1100 (291) 1100 (291) 1100 (291) "4" (S-)DSHG-10-2N4 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B4 1100 (291) 1100 (291) 1100 (291) 1100 (291) "40" (S-)DSHG-10-2N40 1100 (291) 1100 (291) 1100 (291) 1100 (291) (S-)DSHG-10-2B40 1100 (291) 1100 (291) 1100 (291) 1100 (291) "7" DSHG-10-2N7 1100 (291) 1100 (291) 1100 (291) 1100 (291) DSHG-10-2B7 1100 (291) 1100 (291) 1100 (291) 1100 (291) Notes ) 1. The relation between max. flow and pilot pressure in the table above is as shown below. (Example) Maximum flow rate is constant regardless of pilot pressure. Pilot Pressure more than 1 MPa (150 PSI). Pilot Pressure at 1 MPa (150 PSI). 1040 (275) 1100 (291) 1100 (291) Pilot Pressure at 1.5 MPa (220 PSI). 2. Max. flow in the table above represents the value in the flow condition of P B T (or P B A T) as shown in the circuit A diagram right. In case the valve is used in the condition that either A or B port is blocked, the maximum flow differs according to a hydraulic circuit, therefore, please consult us for details. 390 Solenoid Controlled Pilot Operated Directional Valves A B P T b a DIRECTIONAL CONTROLS Reverse Mounting of Solenoid. In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position (side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse position - SOL a side - is also available. The graphic symbol for this reverse mounting is as shown below. As for the valve type 2B A and 2B B, please refer to the explanation under the heading of "Valves Using Neutral Position and Side Position" given below. A B b Y P A SOL b X T A B SOL a APB a APB T P B Standard Mtg. of Solenoid X Y A B Reverse Mtg. of Solenoid ("L") Valves Using Neutral Position and Side Position. (Special Two position Valve) Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow", the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B A) and another is the valve using the neutral position and SOL b position (2B B). (Example) In case of Spool Type "2" E Neutral Position SOL. b Energised Position SOL. a Energised Position A B P T Y 2B2A A 2B2B B A B b b Y P T Y "A": Use of Neutral and SOL. a Energised Position Graphic Symbols Model Numbers 04 DSHG-06 -2B A 10 Standard Mtg. Reverse Mtg. Type A B A B b Y P T a P T Y P T "B": Use of Neutral and SOL. b Energised Position Model Numbers 04 DSHG-06 -2B B 10 Standard Mtg. Reverse Mtg. Type A B A B b Y P T a P T Y Model Numbers 04 DSHG-06 -2N A 10 (S-)DSHG- -2B2A (S-)DSHG- -2B2B (S-)DSHG- -2N2A DSHG- -2B3A DSHG- -2B3B DSHG- -2N3A (S-)DSHG- -2B4A (S-)DSHG- -2B4B (S-)DSHG- -2N4A (S-)DSHG- -2B40A (S-)DSHG- -2B40B (S-)DSHG- -2N40A DSHG- -2B5A DSHG- -2B5B DSHG- -2N5A DSHG- -2B6A DSHG- -2B6B DSHG- -2N6A (S-)DSHG- -2B60A Graphic Symbols Graphic Symbols (S-)DSHG- -2B60B A B a b Y P T (S-)DSHG- -2N60A DSHG- -2B7A DSHG- -2B7B DSHG- -2N7A DSHG- -2B9A DSHG- -2B9B DSHG- -2N9A (S-)DSHG- -2B10A (S-)DSHG- -2B10B (S-)DSHG- -2N10A DSHG- -2B11A DSHG- -2B11B DSHG- -2N11A (S-)DSHG- -2B12A (S-)DSHG- -2B12B (S-)DSHG- -2N12A Solenoid Controlled Pilot Operated Directional Valves Standard Mtg. Solenoid Controlled Pilot Operated Directional Valves b a 391 Pressure Drop Pressure drop curves based on viscosity of 35 mm 2/s (164 SSU) and specific gravity of 0.850. DSHG-01 DSHG-01 MPa 1.4 160 1.2 1.0 Pressure Drop P PSI 200 120 80 1 Spool Type 2 3 0.8 4 0.6 0.4 40 0 0.2 0 0 0 10 2 20 4 40 L /min 30 6 8 10 Pressure Drop Curve Numbers AB TP BA TP P 2 3 4 40 5 60 T 3 2 3 2 4 2 4 2 3 2 3 2 3 2 3 2 3 2 3 2 1 3 2 3 2 1 Spool Type P 7 9 10 11 12 2 Pressure Drop Curve Numbers AB TP BA TP 3 2 3 2 4 2 4 2 3 2 3 2 3 2 3 2 3 2 3 2 T U.S.GPM Flow Rate DSHG-03 DSHG-03 Pressure Drop P PSI 300 250 1 MPa 2.0 2 Spool Type 3 4 5 6 1.6 200 1.2 150 100 50 0 0.8 0.4 0 0 0 40 80 10 20 160 L /min 120 30 40 Pressure Drop Curve Numbers P 2 3 4 40 5 60 AB TP BA TP T 3 3 4 4 5 5 5 6 3 5 4 6 3 3 4 4 6 3 4 6 2 3 3 4 4 1 Spool Type Pressure Drop Curve Numbers P 7 9 10 11 12 4 AB TP BA TP 3 3 4 4 6 3 6 4 3 5 4 4 6 3 4 4 3 3 4 6 T U.S.GPM Flow Rate DSHG-04 Pressure Drop P DSHG-04, S-DSHG-04 PSI 180 160 120 2 MPa 1 3 4 1.2 5 6 0.8 7 80 0.4 40 0 Spool Type 0 0 0 100 50 20 150 40 200 250 60 Pressure Drop Curve Numbers AB TP BA TP P 2 3 4 40 5 6 T 5 4 5 6 5 3 5 5 5 3 5 5 5 4 5 6 7 4 5 5 5 5 3 5 6 1 Spool Type P 60 7 9 10 11 12 7 Pressure Drop Curve Numbers AB TP BA TP 7 5 7 7 5 4 5 6 5 4 5 6 5 2 5 6 6 4 5 6 5 4 5 5 T 2 300 L /min 80 U.S.GPM Flow Rate S-DSHG-04 Spool Type 2 4 40 392 Pressure Drop Curve Numbers AB TP BA TP P 2 2 2 4 2 3 2 5 2 4 2 6 T Solenoid Controlled Pilot Operated Directional Valves Spool Type 60 10 12 Pressure Drop Curve Numbers AB TP BA TP P 6 4 6 7 2 2 2 4 2 2 2 5 T 2 DIRECTIONAL CONTROLS DSHG-06, S-DSHG-06 Pressure Drop P 1 DSHG-06 PSI MPa 300 2.0 2 250 4 200 1.6 6 50 0 0.8 7 8 0.4 0 0 0 200 100 20 40 400 300 60 80 500 L /min Pressure Drop Curve Numbers AB TP BA TP P 2 3 4 40 5 6 5 1.2 150 100 Spool Type 3 T 8 5 8 7 6 4 6 7 8 5 8 7 8 5 8 7 8 4 5 7 1 5 3 5 4 1 Spool Type P 60 7 9 10 11 12 4 Pressure Drop Curve Numbers AB TP BA TP 6 5 6 7 6 4 6 7 6 5 6 7 8 5 8 7 8 4 5 7 8 5 8 7 T 1 100 120 140 U.S.GPM Flow Rate S-DSHG-06 Pressure Drop Curve Numbers AB TP BA TP P 2 4 40 6 1 6 2 6 2 6 2 8 5 8 7 T Spool Type Pressure Drop Curve Numbers AB TP BA TP P 60 10 12 6 2 6 3 8 5 8 7 8 5 8 7 T 1 DSHG-10, S-DSHG-10 1 Pressure Drop P PSI MPa 300 2.0 250 100 50 0 Spool Type 3 4 1.6 5 200 150 DSHG-10 2 7 0.8 8 0.4 9 0 0 0 200 400 50 100 600 150 800 200 10001100 L /min 250 P 2 3 4 40 5 6 6 1.2 Pressure Drop Curve Numbers AB TP BA TP T 9 6 9 8 7 6 7 7 9 6 9 6 9 6 9 8 9 6 8 6 1 5 3 5 2 2 Spool Type P 60 7 9 10 11 12 5 Pressure Drop Curve Numbers AB TP BA TP 8 5 8 5 7 6 7 7 7 6 7 8 9 5 9 8 9 6 8 7 9 7 9 6 T 3 300 U.S.GPM Flow Rate S-DSHG-10 Spool Type Pressure Drop Curve Numbers AB TP BA TP P 2 4 40 8 3 8 4 8 5 8 6 9 6 9 8 T Spool Type 60 10 12 Pressure Drop Curve Numbers AB TP BA TP P 8 4 8 4 9 5 9 8 9 7 9 6 E Solenoid Controlled Pilot Operated Directional Valves Spool Type T 2 For any other viscosity, multiply the factors in the table below. Viscosity mm2/s 15 SSU Factor 77 20 30 40 50 60 70 80 98 141 186 232 278 324 371 417 464 90 100 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula right. P' = P(G'/0.850) Solenoid Controlled Pilot Operated Directional Valves 393 Typical Changeover Time Changeover time varies according to oil viscosity, spool type and hydraulic circuit. Test Conditions Coil Type : D (Models with DC solenoids) Voltage : Rated Voltage Oil Viscosity : 35 mm 2/s (164 SSU) DSHG-04 DSHG-10 ms 250 ms 3C SOL"ON" SOL"OFF" 200 100 2B SOL"ON" 2N SOL"OFF" 50 0 0 5 10 15 20 25 MPa Changeover Time Changeover Time 150 3C SOL"OFF" SOL"ON" 150 2B SOL"ON","OFF" 2N 100 50 0 1000 2000 3000 3600 PSI 0 Pilot Pressure 0 DSHG-06 0 5 10 1000 15 2000 ms Changeover Time 150 Pilot Pressure 3C SOL"ON" SOL"OFF" 100 2B SOL"ON" SOL"OFF" 2N 50 0 0 0 5 10 1000 15 20 2000 25 3000 3600 MPa PSI Pilot Pressure 394 Solenoid Controlled Pilot Operated Directional Valves 20 25 3000 3600 MPa PSI DIRECTIONAL CONTROLS Terminal Box type: DSHG-01- Mounting surface: ISO 4401-AB-03-4-A - -14/1490 Internal Pilot - Internal Drain Pressure Port "P" AC : 196.4 (7.73) DC,R : 204.4 (8.05) 40.5 (1.59) Cylinder Port "A" 31 0.75 (1.22) (.03) 32.5 (1.28) Space Needed to Remove Solenoid-Each End AC : 45.5 (1.79) DC,R : 50 (1.97) AC : 79.2 (3.12) DC,R : 83.2 (3.28) P B A T Solenoid Indicator Light 5.5 (.22) Dia. Through 7 (.28) Dia. Spotface 4 Places Cylinder Port "B" Tank Port "T" E Electrical Conduit Connection "C" Thd. (Both Ends) Manual Actuator 6(.24) Dia. SOL b SOL a Double Solenoid Models Only 43.5 (1.71) 125(4.92) 48 (1.89) Mounting Surface (O-Rings Furnished) AC :160.7(6.33) DC,R:164.7(6.48) Model Numbers "C" Thd. "D" Thd. G 1/2 Rc 1/4 DSHG-01- - -14 DSHG-01- - -1490 1/2 NPT 1/4 NPT DIMENSIONS IN MILLIMETRES (INCHES) External Pilot - External Drain External Pilot - Internal Drain Internal Pilot - External Drain 168.8 (6.65) 150.5 (5.92) 118 (4.65) 103.5 (4.07) 60 (2.36) SOL b Solenoid Controlled Pilot Operated Directional Valves Nut 27 (1.06) Hex. 128.8 (5.07) 110.5 (4.35) 78 (3.07) 63.5 (2.5) 46 (1.81) 95 (3.74) SOL a Double Solenoid Models Only Pilot Drain Port "Y" "D" Thd. Pilot Pressure Port "X" "D" Thd. For other dimensions, refer to "Internal Pilot Internal Drain". Solenoid Controlled Pilot Operated Directional Valves 395 Plug-in Connector Type: DSHG-01- Mounting surface: ISO 4401-AB-03-4-A - - N -14/1480/1490 N1 Internal Pilot-Internal Drain Cable Departure Cable Applicable: Outside Dia. 8-10mm(.31-.39 IN.) Conductor Area Not Exceeding 1.5mm2(.0023 Sq. IN.) The position of the Plug-i n connector can be changed as illustrated below by loosening the lock nut. After completion of the change, be sure to tighten the lock nut with the torque as specified below. H E 32 (1.26) D F 70 (2.76) SOL a 63.5 (2.5) 78 (3.07) C SOL b 48 (1.89) 43.5 (1.71) Lock Nut Tightening Torque: 10.3 - 11.3 Nm ( 91-100 IN.lbs.) 125 (4.92) K J DIMENSIONS IN MILLIMETRES (INCHES) External Pilot-External Drain External Pilot-Internal Drain Internal Pilot-External Drain D Pilot Drain Port "Y" "J" Thd. SOL a Model Numbers 60 (2.36) 103.5 (4.07) 118 (4.65) L SOL b "J" Thd. Rc 1/4 DSHG-01- - -N -14 DSHG-01- - -N -1480 1/4 BSP.F DSHG-01- - -N -1490 1/4 NPT J K Pilot Pressure Port "X" "J" Thd. Model Numbers Dimensions mm (Inches) C D E F DSHG-01- - -A -N /N1 128.5 (5.06) 53 (2.09) 27.5 (1.08) 39 (1.54) DSHG-01- - -D -N /N1 139.5 (5.49) 64 (2.52) 27.5 (1.08) 39 (1.54) DSHG-01- - -R -N 34 (1.34) 53 (2.09) 142.5 (5.61) 57.2 (2.25) H 79.2 (3.12) 196.4 (7.73) 160.7 (6.33) 168.5 (6.63) 83.2 (3.28) 204.4 (8.05) 164.7 (6.48) For other dimensions, refer to "Terminal Box Type". 396 L Solenoid Controlled Pilot Operated Directional Valves 179.5 (7.07) 182.5 (7.19) DIRECTIONAL CONTROLS Terminal Box Type: DSHG-03- Space Needed to Remove Solenoid-Each End AC : 45.5(1.79) DC,R : 50(1.97) Cylinder Port "B" AC : 196.4(7.73) DC,R : 204.4(8.05) AC :70.2 (2.76) DC,R:74.2 (2.92) 54 (2.13) L L' Pilot Pressure Port "X" (For External Pilot Models Only) "C" Thd. G 1/2 - -14 DSHG-03- - -1490 1/2 NPT Pilot Drain Port "Y" (For External Drain Models Only) 50.8 (2.0) Cylinder Port "A" Model Numbers DSHG-03- 46 (1.81) Solenoid Indicator Light 32.5 (1.28) Pressure Port "P" Mounting surface: ISO 4401-AC-05-4-A (The pilot and drain ports in accordance with the ISO original draft) - -14/1490 7(.28) Dia. Through, 11(.43) Dia. Spotface 4 Places Tank Port "T" 95(3.74) 1 (.04) Electrical Conduit Connection "C" Thd. (Both Ends) 46.5 (1.83) 46 (1.81) Double Solenoid Models Only A100 Nut 27(1.06) Hex. 58 (2.28) 170(6.69) 70 (2.76) Of the two of tank port "T", the tank port in the left side is normally used in our standard sub-plate, though, either side of the tank port "T" can be used without problem. AC : 182.2(7.17) DC,R : 186.2(7.33) N -14/1490 - -N1 Plug-in Connector Type: DSHG-03- Cable Departure Cable Applicable: Outside Dia. 8-10mm(.31-.39 IN.) Conductor Area Not Exceeding 1.5mm2(.0023 Sq. IN.) F J K C D 102 (4.02) DIMENSIONS IN MILLIMETRES (INCHES) Solenoid Controlled Pilot Operated Directional Valves L' 27 (1.06) L Mounting Surface (O-Rings Furnished) E SOL b 108.5 (4.27) 155.5 (6.12) 173.8 (6.84) SOL a Manual Actuator 6(.24) Dia. SOL b 27 (1.06) 108.5 (4.27) E SOL a 170 (6.69) H Model Numbers 58 (2.28) Position of cable departure can be changed. For details, refer to DSHG-01 valve on page 396. Dimensions mm (Inches) C D 53 (2.09) 173.5 (6.83) 27.5 (1.08) 182.2 (7.17) 196.4 (7.73) 64 (2.52) 184.5 (7.26) 27.5 (1.08) DSHG-03- - -A -N /N1 39 (1.54) DSHG-03- - -D -N /N1 39 (1.54) DSHG-03- - -R -N 53 (2.09) E 57.2 (2.25) 187.5 (7.38) F 34 (1.34) H J 186.2 (7.33) 204.4 (8.05) K 47.2 (1.86) 51.2 (2.02) For other dimensions, refer to "Terminal Box Type". Solenoid Controlled Pilot Operated Directional Valves 397 Terminal Box Type: (S-)DSHG-04Pressure Port "P" Pilot Pressure Port "X" (For External Pilot Models Only) Tank Port "T" Pilot Drain Port "Y" (For External Drain Models Only) 204(8.03) 101.6(4.00) 50.4 (1.98) 34 (1.34) L′ B Y Cylinder Port "A" (S-)DSHG-04- - -52 (S-)DSHG-04- - -5290 G 1/2 1/2 NPT 1.5 (.06) A 91 (3.58) T L "C" Thd. Model Numbers X 72.9(2.87) P 34.9 (1.37) 69.8(2.75) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Mounting surface: ISO 4401-AD-07-4-A - -52/5290 50 (1.97) Cylinder Port "B" Solenoid Indicator Light 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places AC :196.4(7.73) DC,R:204.4(8.05) 95 (3.74) Electrical Conduit Connection "C" Thd. (Both Ends) AC :45.5(1.79) Space Needed to Remove DC,R:50(1.97) Solenoid-Each End AC :50.7(2.00) DC,R:54.7(2.15) 46 (1.81) Double Solenoid Models Only A100 Manual Actuator 6(.24) Dia. SOL b 114.5 (4.51) 161.5 (6.36) 179.8 (7.08) SOL a L′ 35 (1.38) 34 (1.34) L Nut 27(1.06) Hex. - - N -52/5290 N1 Plug-in Connector Type: (S-)DSHG-04- DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure Cable Applicable: Outside Dia. . . . . . . 8-10 mm(.31 - .39 IN.) Conductor Area . . . Not Exceeding 1.5 m m 2 (.0023 Sq. IN.) H J 102 (4.02) 3(.12) Dia. Two Locating Pins 4 (.16) AC :46.6(1.83) DC,R:50.6(1.99) Mounting Surface (O-Rings Furnished) C D F SOL b 114.5 (4.51) E SOL a Position of cable departure can be changed. For details, refer to DSHG-01 valve on page 396. K Model Numbers (S-)DSHG-04(S-)DSHG-04(S-)DSHG-04- -A -N/N1 -D -N/N1 -R -N C 39 (1.54) 39 (1.54) 53 (2.09) Dimensions mm (Inches) D E F H 53 (2.09) 173.5 (6.83) 27.5 (1.08) 196.4 (7.73) 64 (2.52) 184.5 (7.26) 27.5 (1.08) 204.4 (8.05) 57.2 (2.25) 187.6 (7.39) 34 (1.34) For other dimensions, refer to "Terminal Box Type". 398 Solenoid Controlled Pilot Operated Directional Valves J K 47.2 (1.86) 45.6 (1.80) 51.2 (2.02) 49.6 (1.95) DIRECTIONAL CONTROLS Terminal Box Type: (S-)DSHG-06- Pressure Port "P" Solenoid Indicator Light Tank Port "T" Pilot Drain Port "Y" (For External Drain Models Only) 255(10.04) 53.2 (2.09) 130.2 (5.13) Model Numbers (S-)DSHG-06- - -53 (S-)DSHG-06- - -5390 "C" Thd. G 1/2 1/2 NPT T 46.1 (1.81) 92.1 (3.63) 118 (4.65) P 50.5 (1.99) Y L L′ X Pilot Pressure Port "X" (For External Pilot Models Only) A B 13 (.51) 77 (3.03) 156 (6.14) Cylinder Port "A" Cylinder Port "B" AC :196.4(7.73) DC,R:204.4(8.05) 95 (3.74) AC :45.5(1.79) Space Needed to Remove DC,R:50(1.97) Solenoid-Each End AC :50.7(2.00) DC,R:54.7(2.15) 46 (1.81) L AC :45.2(4.78) DC,R:49.2(1.94) Mounting Surface (O-Rings Furnished) 6(.24) Dia. Two Locating Pins - - N -53/5390 N1 Plug-in Connector Type: (S-)DSHG-06- DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure Cable Applicable: Outside Dia. ...... 8-10 mm (.31 - .39 IN.) Conductor Area ... Not Exceeding 1.5 mm2 (.0023 Sq. IN.) H J 102 (4.02) Nut 27(1.06) Hex. 41 (1.61) L′ Electrical Conduit Connection "C" Thd. (Both Ends) Manual Actuator 6(.24) Dia. 6 (.24) 135.5(5.33) APB 182.5(7.19) SOL b SOL a 200.8(7.91) Double Solenoid Models Only E C Solenoid Controlled Pilot Operated Directional Valves 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places Mounting surface: ISO 4401-AE-08-4-A - -53/5390 D F SOL b 135.5 (5.33) E SOL a Position of cable departure can be changed. For details, refer to DSHG-01 valve on page 396. K Model Numbers (S-)DSHG-06(S-)DSHG-06(S-)DSHG-06- -A -N/N1 -D -N/N1 -R -N C 39 (1.54) 39 (1.54) 53 (2.09) Dimensions mm (Inches) D E F H 53 (2.09) 200.5 (7.95) 27.5 (1.08) 196.4 (7.73) 64 (2.52) 211.5 (8.33) 27.5 (1.08) 204.4 (8.05) 57.2 (2.25) 214.5 (8.44) 34 (1.34) J K 47.2 (1.86) 45.2 (1.78) 51.2 (2.02) 49.2 (1.94) For other dimensions, refer to "Terminal Box Type". Solenoid Controlled Pilot Operated Directional Valves 399 Terminal Box Type: (S-)DSHG-10- Mounting surface: ISO 4401-AF-10-4-A - -43/4390 Solenoid Indicator Light Pressure Port "P" 384(15.12) 76.2 (3.00) 190.5 (7.50) Pilot Drain Port "Y " (For External Drain Models Only) P T 43 (1.69) 79.4 (3.13) 158.8 (6.25) 43 (1.69) Y L′ L X 21.8 (.86) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 6 Places Cylinder Port "A" A B 114.3 (4.50) 233.8 (9.20) 78 (3.07) (S-)DSHG-10- - -4390 AC :45.5(1.79) Space Needed to Remove DC,R:50(1.97) Solenoid-Each End AC :50.7(2.00) DC,R:54.7(2.15) G 1/2 1/2 NPT 46 (1.81) Electrical Conduit Connection "C" Thd. (Both Ends) Manual Actuator 6(.24) Dia. SOL b SOL a - -43 Cylinder Port "B" AC :196.4(7.73) DC,R:204.4(8.05) 95 (3.74) Two Eye Bolts M8 "C" Thd. Model Numbers (S-)DSHG-10- 19.6 (.77) Pilot Pressure Port "X" (For External Pilot Models Only) 77.5 (3.05) 198 (7.80) Tank Port "T" 198.5 (7.81) 245.5 (9.67) 263.8 (10.39) APB L′ B AC :22.2(.87) DC,R:26.2(1.03) Mounting Surface (O-Rings Furnished) 6(.24) Dia. Two Locating Pins DIMENSIONS IN MILLIMETRES (INCHES) - - N -43/4390 N1 Plug-in Connector Type: (S-)DSHG-10- H 102 (4.02) 45 (1.77) A 46(1.81) X 6 (.24) L Nut 27(1.06) Hex. Cable Departure Cable Applicable: Outside Dia. ...... 8-10 mm (.31 - .39 IN.) Conductor Area ... Not Exceeding 1.5 mm2 (.0023 Sq. IN.) J F Position of cable departure can be changed. For details, refer to DSHG-01 valve on page 396. 198.5 (7.81) E D C K Model Numbers (S-)DSHG-10(S-)DSHG-10(S-)DSHG-10- -A -N/N1 -D -N/N1 -R -N C 39 (1.54) 39 (1.54) 53 (2.09) Dimensions mm (Inches) D E F H 53 (2.09) 263.5 (10.37) 27.5 (1.08) 196.4 (7.73) 64 (2.52) 274.5 (10.81) 27.5 (1.08) 204.4 (8.05) 57.2 (2.25) 277.5 (10.93) 34 (1.34) For other dimensions, refer to "Terminal Box Type". 400 Solenoid Controlled Pilot Operated Directional Valves J K 47.2 (1.86) 22.2 (.87) 51.2 (2.02) 26.2(1.03) DIRECTIONAL CONTROLS Sub-plate Sub-plate Model Numbers 18 (.71) DHGM-03Y-10 54 (2.13) DHGM-03Y-1090 1/4 NPT 43(1.69) 16.7(.66) 42(1.65) 13(.51) 1/4-20 UNC 15(.59) 80 (3.15) 45 (1.77) 25(.98) 3.2 (.13) 10 (.39) 12 (.47) T B 19 (.75) 11 (.43) 47 (1.85) P 70 (2.76) 6.4(.25) 21.5(.85) M6 1/4 BSP.F 27(1.06) 8(.31) 32.5(1.28) 3/4 NPT F mm (in.) 50 (1.97) 11(.43) Dia. 4 Places 46 (1.81) 90 (3.54) 19 (.75) 110 (4.33) 10 (.39) 22(.87) 25 (.98) Rc 1/4 DHGM-03Y-1080 3/4 BSP.F 37.3(1.47) "D" Thd. Used only on external pilot type valves. To be plugged on internal pilot type valves. Rc 3/4 62 (2.44) "E" Thd. A 6.2(.24) Dia. 19 (.75) "D" Thd. Used only on external drain type valves. To be plugged on internal drain type valves. "E" Thd. " F" Deep 4 Places 92 (3.62) DIMENSIONS IN MILLIMETRES (INCHES) 32.2(1.27) 101.6 (4.00) DHGM-04-2090 DHGM-04X-2090 M10 M6 3/8-16 UNC 1/4-20 UNC 1/4 NPT P X B Y 125 (4.92) 20 (.79) 10.1 (.40) "C" Thd. 4 Places 90 (3.54) 19 (.75) 90 (3.54) A 57.1 (2.25) 16 (.63) 1.6(.06) 14.2 (.56) 55.6 (2.19) 69.8 (2.75) 13.1 (.52) 71.4 (2.81) 96 (3.78) 120 (4.72) 12 (.47) 18.3(.72) T 1/2 NPT 3/4 NPT 36 (1.42) "E" Thd. 17(.67) Deep 4 Places 34(1.34) "F" Thd. DHGM-04-2080 1/2 BSP.F 1/4 BSP.F DHGM-04X-2080 3/4 BSP.F 76.7 (3.02) 50 (1.97) Rc 1/4 "E" Thd. 46 (1.81) 29 (1.14) 166 (6.54) Rc 1/2 Rc 3/4 65 (2.56) 12(.47) "D" Thd. P X Y T B 76 (2.99) DHGM-04-20 DHGM-04X-20 190 (7.48) "C" Thd. 33(1.30) Sub-plate Model Numbers 21.5(.85) DHGM- 04 -20/2080/2090 04X E "C" Thd. 4 Places 6.2(.24) Dia. Solenoid Controlled Pilot Operated Directional Valves 90 (3.54) "D" Thd. 76 (2.99) 15 (.59) "C" Thd. 16(.63) 120 (4.72) DHGM-03Y-10/1080/1090 A 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 65.8 (2.59) 14.2 (.56) 3.6(.14) Dia. 5(.20) Deep 2 Places 88.1 (3.47) 130 (5.12) 6(.24) Dia. 2 Places 17.5(.69) Dia. 4 Places 58 (2.28) "D" Thd. 2 Places 102 (4.02) "F" Thd. 12(.47) Deep 2 Places 137.5 (5.41) Valve Types Pilot Pressure Port "X" Port "Y" Solenoid Controlled Pilot Operated Directional Valves Used only on external pilot type valves. To be plugged on internal pilot type valves. Used as drain port only on external drain type valves. To be plugged on internal drain type valves. Pilot Operated Directional Valves Spring Centred No-spring Used Spring Offset Manually Operated Directional Valves Used as pilot pressure port Used as pilot drain port Not used (plug is not required) Used as drain port Solenoid Controlled Pilot Operated Directional Valves 401 Sub-plate DHGM- 06 -50/5090 06X 204 (8.03) 180 (7.09) 12 (.47) 25 (.98) 130.2 (5.13) 112.7 (4.44) Sub-plate Model Numbers "C" Thd. DHGM-06-50 DHGM-06X-50 DHGM-06-5090 DHGM-06X-5090 Rc 3/4 Rc 1 3/4 NPT 1 NPT "D" Thd. "E" Thd. F mm (in.) Rc 1/4 M12 24 (.94) 1/4 NPT 1/2-13 UNC 26 (1.02) 11(.43) Dia. "D" Thd. (From Rear) 4 Places 94.5 (3.72) 77 (3.03) "E" Thd. " F" Deep 6 Places 53.2 (2.09) 29.4(1.16) 17.5(.69) 19.1(.75) B 29.5 (1.16) 35(1.38) 50 (1.97) 23(.91) Dia. "C" Thd. (From Rear) 4 Places 100.8 (3.97) 12.5 (.49) 34(1.34) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 17.5 (.69) 7(.28) Dia. 8(.31) Deep 2 Places 96.9 (3.81) X Y 73.1 (2.88) A 46.1 (1.81) TP V 74.6 (2.94) 92.1 (3.63) 12 (.47) 116 (4.57) 5.6(.22) 126.2 (4.97) 156 (6.14) DIMENSIONS IN MILLIMETRES (INCHES) DHGM- 06 -5080 06X D E 35 (1.38) 12.5 (.49) 11(.43) Dia. 4 Places 156 (6.14) Sub-plate Model Numbers DHGM-06-5080 DHGM-06X-5080 D E 3/4 BSP.F 151.2 (5.95) 137.7 (5.42) 1 BSP.F 155.2 (6.11) 148 (5.83) V A X N L F 102 (4.02) Dimensions H 54.4 (2.14) 106 (4.17) 50 (1.97) K mm (Inches) J K 30.6 (1.20) 125.8 (4.95) 25 (.98) For other dimensions, refer to "DHGM-06 -50/5090" above. For Uses of Port "X", "Y", "V", "W", refer to DHGM-10 on the following page. 402 T P Y B "C" Thd. 4 Places 24.5(.96) Dia. 4 Places "C" Thd. W 46.1 (1.81) 74.6 (2.94) W J 73.1 (2.88) 11.9 (.47) PY A B X H 116 (4.57) T 50 (1.97) 17.5 (.69) 12 (.47) 8.9 (.35) 134 (5.28) 110 (4.33) 92.1 (3.63) V F 19.1 (.75) 204 (8.03) 180 (7.09) 130.2 (5.13) 12 (.47) 25 (.98) 1/4 BSP.F Thd. 4 Places M12 Thd. 24(.94) Deep 6 Places Solenoid Controlled Pilot Operated Directional Valves 130 (5.12) L 78.2 (3.08) N 42.5 (1.67) 74 (2.91) 32 (1.26) DIRECTIONAL CONTROLS Sub-plate DHGM- 10 -40/4080/4090 10X DIMENSIONS IN MILLIMETRES (INCHES) 306.5 (12.07) 20(.79) 266.5 (10.49) 38(1.50) 190.5 (7.50) 7 (.28) Dia. 8 (.31) Deep 2 Places 168.3 (6.63) 147.6 (5.81) "E" Thd. 34 (1.34) Deep 6 Places 114.3 (4.50) 213 (8.39) F 76.2(3.00) 60 (2.36) 114.3 (4.50) B Y W 28.6 (1.13) 21.8 (.86) "D" Thd. Rc 1-1/4 1-1/4 BSP.F 1-1/4 NPT Rc 1-1/2 1-1/2 BSP.F 1-1/2 NPT Rc 3/8 3/8 BSP.F 3/8 NPT Rc 3/8 3/8 BSP.F 3/8 NPT V A B X "D" Thd. 4 Places 55 (2.17) 17.5 (.69) Dia. Through 26 (1.02) Dia. Spotface 4 Places 36 (1.42) Dia. 4 Places "E" Thd. F M20 M20 152 (5.98) 3/4-10 UNC M20 M20 156 (6.14) 3/4-10 UNC K J Dimensions H E T 44(1.73) 234 (9.21) "C" Thd. P 43(1.69) 82.5 (3.25) 11 (.43) Dia. 4 Places Sub-plate Model Numbers DHGM-10-40 DHGM-10-4080 DHGM-10-4090 DHGM-10X-40 DHGM-10X-4080 DHGM-10X-4090 W 35 (1.38) 79.4 (3.13) 123.8 (4.87) 158.8 (6.25) 20.1 (.79) 199 (7.83) Y T P V A X "C" Thd. 4 Places H mm (Inches) J K 79 (3.11) 185.5 (7.30) 120.5 (4.74) 74 (2.91) 194.5 (7.66) 112.5 (4.43) Solenoid Controlled Pilot Operated Directional Valves 41.3(1.63) Note: Uses of port "X", "Y", "V", and "W" Valve Types Solenoid Controlled Pilot Operated Directional Valves Pilot Pres. Port "X" Spring Centred, No-spring, Spring Offset Pressure Centred With Pilot Piston, Both Ends With Pilot Piston, Port "A" End Port "Y" Used only on external pilot type valves. Used as drain port only on external drain type valves. To be plugged on internal pilot type valves. To be plugged on internal drain type valves. With Pilot Piston, Port "B" End Manually Operated Directional Valves Used Used as pilot pres. port Used as pilot pres. port Used Used Not used Used Used Not used (plug is required) Not used (plug is required) Used Not used (plug is not required) Used Used Not used Used Not used (pllug is required) Used Used Not used (plug is required) Used Not used (plug is not required) Used as pilot drain port Not used (plug is not required) Not used (plug is not required) Drain Port "W" Not used (plug is not required) Used as pilot pres. port Used as pilot drain port Spring Centred, No-spring Spring Offset Pressure Centred With Pilot Piston, Both Ends Pilot Operated With Pilot Piston, Directional Port "B" End Valves With Pilot Spring Centred Piston No-spring Port "A" Spring Offset End Drain Port "V" As the thread is provided on the body, plug either port on the sub-plate or port on the body. Solenoid Controlled Pilot Operated Directional Valves 403 Options Models with Pilot Choke Valve Terminal Box Type Plug-in Connector Type DSHG-03- DSHG-03- -C1/C2/C1C2 -C1/C2/C1C2- N N1 Fully Extended 37.5 59 (1.48) (2.32) Fully Extended 37.5 59 (1.48) (2.32) SOL a SOL b SOL b A (S-)DSHG-04- F H F H E E D C J SOL a -C1/C2/C1C2 -C1/C2/C1C2- N N1 (S-)DSHG-04- Fully Extended 59 (2.32) Fully Extended 59 (2.32) SOL b SOL b C J SOL a (S-)DSHG-06 10 - H H F F E E D SOL a (S-)DSHG-06 10 - -C1/C2/C1C2 -C1/C2/C1C2- N N1 Fully Extended 59 (2.32) SOL a SOL b C J SOL b H H F F E E D SOL a Fully Extended 59 (2.32) 1. "C1" Choke Adj. Screw 6 (.24) Hex. 2. "C2" Choke Adj. Screw 6 (.24) Hex. 3. Lock Nut 12 (.47) Hex. DIMENSIONS IN MILLIMETRES (INCHES) Dimensions mm (Inches) Model Numbers 404 C DSHG-03- -C1 DSHG-03- -C2 DSHG-03- -C1C2 (S-) DSHG-04- -C1 (S-) DSHG-04- -C2 (S-) DSHG-04- -C1C2 (S-) DSHG-06- -C1 (S-) DSHG-06- -C2 (S-) DSHG-06- -C1C2 (S-) DSHG-10- -C1 (S-) DSHG-10- -C2 (S-) DSHG-10- -C1C2 D E 198.8 (7.83) 180.5 (7.11) 133.5 (5.26) 223.8 (8.81) 205.5 (8.09) 158.5 (6.24) 204.8 (8.06) 186.5 (7.34) 139.5 (5.49) 229.8 (9.05) 211.5 (8.33) 164.5 (6.48) 225.8 (8.89) 207.5 (8.17) 160.5 (6.32) 250.8 (9.87) 232.5 (9.15) 185.5 (7.30) 288.8 (11.37) 270.5 (10.65) 223.5 (8.80) 313.8 (12.35) 295.5 (11.63) 248.5 (9.78) F 100 (3.94) 125 (4.92) 100 (3.94) 100 (3.94) 106 (4.17) 131 (5.16) 106 (4.17) 106 (4.17) 127 (5.00) 127 (5.00) 152 (5.98) 127 (5.00) 190 (7.48) 190 (7.48) 215 (8.46) J H 190 (7.48) AC SO L DC SO L R SOL 198.5 (7.81) 209.5 (8.25) 212.5 (8.37) 223.5 (8.80) 234.5 (9.23) 237.5 (9.35) 204.5 (8.05) 215.5 (8.48) 218.5 (8.60) 229.5 (9.04) 240.5 (9.47) 243.5 (9.59) 225.5 (8.88) 236.5 (9.31) 239.5 (9.43) 250.5 (9.86) 261.5 (10.30) 264.5 (10.41) 288.5 (11.36) 299.5 (11.79) 302.5 (11.91) 313.5 (12.34) 324.5 (12.78) 327.5 (12.89) Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS Options Models with Stroke Adjustment DSHG-03- -R Fully Extended 252 (9.92) Lock Nut 17(.67) Hex. SOL a 35 (1.38) SOL b Stroke Adj. Screw (Port "A" End) 13 (.51) Hex. (S-)DSHG-04- Stroke Adj. Screw (Port "B" End) 13 (.51) Hex. 99 (3.90) Fully Extended -R Fully Extended 289 (11.38) SOL a E SOL b Stroke Adj. Screw (Port "A" End) 13 (.51) Hex. (S-)DSHG-0610 93 (3.66) Fully Extended -R Stroke Adj. Screw (Port "B" End) 13 (.51) Hex. Fully Extended C SOL a SOL b E Lock Nut 24(.94) Hex. Stroke Adj. Screw (Port "A" End) 17 (.67) Hex. Stroke Adj. Screw (Port "B" End) 17 (.67) Hex. D Fully Extended C D E (S-)DSHG-06- -R2 376 (14.80) 111 (4.37) 40 (1.57) (S-)DSHG-10- -R2 558 (21.97) Model Numbers Solenoid Controlled Pilot Operated Directional Valves 33 (1.30) Lock Nut 17(.67) Hex. 164.5 (6.48) 65 (2.56) DIMENSIONS IN MILLIMETRES (INCHES) Pressure Centred Model s (S-)DSHG- 06-3H 10 Models with Pilot Piston (S-)DSHG- 0610 C SOL b SOL a -P C SOL a D SOL b D C D C D (S-)DSHG-06-3H 306.5 (12.07) 102 (4.02) (S-)DSHG-06- -P2 323 (12.72) 84 (3.31) (S-)DSHG-10-3H 456 (17.95) 149.5 (5.89) (S-)DSHG-10- -P2 479 (18.86) 125 (4.92) Model Numbers Model Numbers Solenoid Controlled Pilot Operated Directional Valves 405 List of Seals and Pilot Valves DSHG-01- - -14/1480/1490 12 Pipe Plug Removed for External Pilot Models 15 14 17 16 8 18 12 Pipe Plug Removed for External Drain Models SOL a SOL b 13 T Pipe Plug Removed for Internal Pilot Models 13 2 5 4 11 8 3 1 7 10 Pipe Plug Removed for Internal Drain Models 6 Note: Piece parts marked are not available for internal pilot-internal drain type DSHG-03- - -14/1490 15 14 17 16 Pipe Plug Pipe Plug 13 Removed for Internal Pilot Models 13 Removed for Internal Drain Models SOL a SOL b X Section X-X 12 5 4 Y 9 1 8 X Item Name 7 O-Ring 8 O-Ring SO-NB-P9 9 O-Ring 10 O-Ring SO-NB-P5 8(4) 2 DSHG-03 Part Numbers Qty. SO-NB-P28 2 SO-NB-A104 7 2 6 Pilot Valves See page 408 for the pilot valve model numbers to be used. 5 SO-NB-P9 2 SO-NB-P9 6 Quantities in the ( ) are applicable to internal pilot-internal drain. Note: When ordering the o-rings, please specify the seal kit number listed in page 408. In addition to the above o-rings, o-rings for pilot valve is included in the seal kit. For the detail of the pilot valve o-rings, see page 359. 406 Section Y-Y Y List of Seals DSHG-01 Part Numbers Qty. JASO-1018-1A 2 3 10 Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS ■ List of Seals and Pilot Valves (S-)DSHG-04- - -52/5290 15 14 16 17 Pipe Plug Removed for Internal Pilot Models Pipe Plug 11 Removed for Internal Drain Models SOL a 11 SOL b 12 Y X E 5 4 (S-)DSHG-06(S-)DSHG-10- 1 3 9 13 8 2 Section X-X 7 - -53/5390 - -43/4390 15 14 16 17 Pipe Plug Removed for Internal Pilot Models Pipe Plug Removed for Internal Drain Models 11 11 SOL a SOL b 21 12 21 X Y 12 X Section X-X Section Y-Y Y 18 2 10 5 3 1 9 13 8 4 Solenoid Controlled Pilot Operated Directional Valves 18 10 Section Y-Y Y X 11 Pipe Plug Removed for External Drain Models 7 Note: Item 21 orifice marked is applicable to pressure centred models (3H ) with pilot pressure more than 10 MPa (1450 PSI). List of Seals Item 8 9 10 18 Name O-Ring Part Numbers (S-)DSHG-04 SO-NB-P9 SO-NB-P22 SO-NB-P34 SO-NB-P9 (S-)DSHG-06 SO-NB-P14 SO-NB-P30 SO-NB-P40 SO-NB-P10 (S-)DSHG-10 SO-NB-P20 SO-NB-P42 SO-NB-P65 SO-NB-P14 Qty. Pilot Valves See page 408 for the pilot valve model numbers to be used. 2 4 2 2 Note: When ordering the o-rings, please specify the seal kit number listed in page 408. In addition to the above o-rings, o-rings for pilot valve is included in the seal kit. For the detail of the pilot valve o-rings, see page 359. Solenoid Controlled Pilot Operated Directional Valves 407 ■ List of Seal Kits and Pilot Valves Valve Model Numbers Pilot Valve Model Numbers DSHG-01-3C - - -14 DSHG-01-3C - -N-1480 DSHG-01-3C - - -1490 DSG-01-3C4- - -70 DSG-01-3C4- -N-70 DSG-01-3C4- - -7090 DSHG-01-2B - - -14 DSHG-01-2B - -N-1480 DSHG-01-2B - - -1490 DSG-01-2B2- - -70-L DSG-01-2B2- -N-70-L DSG-01-2B2- - -7090-L DSHG-03-3C - - -14 DSHG-03-3C - - -1490 DSG-01-3C4- - -70 DSG-01-3C4- - -7090 DSHG-03-2B - - -14 DSHG-03-2B - - -1490 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 DSHG-03-2N - - -14 DSHG-03-2N - - -1490 DSG-01-2D2- - -70 DSG-01-2D2- - -7090 (S-)DSHG-04-3C - - -52 (S-)DSHG-04-3C - - -5290 DSG-01-3C4- - -70 DSG-01-3C4- - -7090 (S-)DSHG-04-2B - - -52 (S-)DSHG-04-2B - - -5290 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 (S-)DSHG-04-2N - - -52 (S-)DSHG-04-2N - - -5290 DSG-01-2D2- - -70 DSG-01-2D2- - -7090 (S-)DSHG-06-3C - - -53 (S-)DSHG-06-3C - - -5390 DSG-01-3C4- - -70 DSG-01-3C4- - -7090 (S-)DSHG-06-2B - - -53 (S-)DSHG-06-2B - - -5390 DSG-01-2B2- - -70-L DSG-01-2B2- - -7090-L (S-)DSHG-06-2N - - -53 (S-)DSHG-06-2N - - -5390 DSG-01-2D2- - -70 DSG-01-2D2- - -7090 (S-)DSHG-10-3C - - -43 (S-)DSHG-10-3C - - -4390 DSG-01-3C4- - -70 DSG-01-3C4- - -7090 (S-)DSHG-10-2B - - -43 (S-)DSHG-10-2B - - -4390 DSG-01-2B2- - -70-L DSG-01-2B2- - -7090-L (S-)DSHG-10-2N - - -43 (S-)DSHG-10-2N - - -4390 DSG-01-2D2- - -70 DSG-01-2D2- - -7090 Seal Kit Numbers KS-DSHG-01- -14 (For Internal Pilot-Internal Drain) KS-DSHG-01-ET- -14 (Except for Internal Pilot-Internal Drain) KS-DSHG-03- -14 KS-DSHG-04- -52 KS-DSHG-06- -53 KS-DSHG-10- -43 Notes) 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol representing the type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type). 2: For the details of the pilot valves, see page 359 to 360. 408 Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS ■ “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves The G-Series Solenoid Operated Directional Valves incorporate electronic circuits o enable adjustment of the spool shifting time. A special spool shape that minimises shock is used, shocks caused by the actuator starting and stopping, as well as vibration due to oil hammering. The shifting time of conventional Solenoid Operated, Shockless, and Directional Valves is constant and cannot be adjusted. As the shifting time of the G-Series valves can be adjusted, it can be set at an optimal level to minimise shocks to the machine. G-DSG-01 E 1 Reduces oil hammering during spool changeover. Conventional Type G-Series Valve W W No vibration No oil leakage Enhanced machining accuracy Oil Hammering Improvement SOL ON SOL ON Piping vibration Machine vibration Oil leakage Large machining errors Solenoid Valve P T P T 2 Reduces shock caused by acceleration and deceleration Conventional Type G-Series Valve Jerk at start up Slow start “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves G-DSHG-04 No shaking Improvement Sudden stop, causing shock Slow stop Shaking Still No shaking Stopping accuracy enhanced “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves 409 System Diagram (Example of sink type wiring) Deceleration Start Signal Programmable Controller Shifting Signal HALT 24 V DC SOL a DC Power Supply SOL b Adj. Volume "OFF ADJ" Adj. Volume "OFF ADJ" Adj. Volume "ON T" Adj. Volume "ON T" Adj. Volume "MIN" Adj. Volume "OFF T" Output Current Check (to 0V) Adj. Volume "OFF T" Relationships between SOL signals and flow patterns Without HALT functions With HALT functions A B A B P T ON T OFF T (Max. 1s) (Max. 1s) SOL a SOL b OFF (Max. 1s) OFF ADJ (Max. 1s) ON OFF OFF ADJ ON T P T ON T ON Pattern of Flow A B OFF ADJ OFF A B Max. 60s P T OFF T OFF ADJ (Max. 1s) OFF T (Max. 1s) MIN MIN P T Pattern of Flow ON SOL a SOL b HALT OFF ON T OFF T (Max. 1s) (Max. 1s) Max. 60s ON OFF OFF ON Hold for 0.1 second or longer OFF ON Hold for 0.1 second or longer The minimum adjustment volume is common for SOL a and b, and it is not possible to set a different volume for each SOL a and b individually. If the HALT functions are not used, set the minimum adjustment volume to zero. 410 “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS Instructions (Example) a G-DSG valve fully opens after the ON T duration. b P T B A To adjust maximum flow rates, with "G" series solenoid operated directional valves (G-DSG-01/03), flow control valves such as throttle check modular valves are used. With "G" series solenoid controlled pilot operated directional valves (GDSHG-04/06), maximum flow rates can be adjusted without flow control valves but by using a model with stroke adjustment (option). How to use HALT functions The HALT functions are used to drive the actuator at a low speed to the stop position while keeping a slight flow after OFF T. A flow rate (min. flow rate) during a low-speed operation can be set with the minimum adjusting volume (The minimum adjusting volume is common for SOL a and b. Individual setting is not possible for SOL a and b.) When HALT signal is on, the min. flow rate becomes zero and the actuator stops. Here, take care to keep the HALT signal on for longer than 0.1 second. The min. flow rate gets to "0" after about 60 seconds following the OFF T. If the HALT functions are not used, set the minimum adjusting volume to zero. The HALT functions are not applicable to the spool function "2B7". Flow Rate Max. 60 s If no HALT signal is set on within 60 seconds of the end of OFF T, the flow rate decreases gradually. 0 ON OFF T OFF SOL HALT MIN OFF ON OFF Hold for 0.1 second or longer “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves E “ ” Series Shockless Type Solenoid Operated / Solenoid Controlled Pilot Operated Directional Valves Adjustment of maximum flow rate The G-Series Solenoid Operated Directional Valves cannot be adjusted for maximum flow rates. To adjust maximum flow rates, use flow control valves. In G-series solenoid controlled pilot operated directional valves (G-DSHG-04/06), the maximum flow rate can be adjusted by use of the valve with stroke adjustment screw of optional extra. 411 ■“ ” Series Shockless Type Solenoid Operated Directional Valves Electronic Circuit Specifications Model Numbers Descriptions Max. Flow 1 G-DSG-01- - -50/5090 G-DSG-03- - -50/5090 L /min (U.S.GPM) 10 (2.6), 20 (5.3), 30 (7.9), 40 (10.6) 40 (10.6), 60 (15.9), 80 (21.1) 2 MPa (PSI) 25 (3630) 25 (3630) Max. T-Line Back Pres . MPa (PSI) 16 (2320) 16 (2320) Max. Operating Pres. Voltage 24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply Electric Power Supply Input Power at 24V 36 W 36 W Voltage 5 - 48 V DC (Use a stable power supply) Current Constant at 10 mA (A constant-current circuit is used) Input interface Sink Type, Source Type Shifting signal, low speed operation halt signal (can be used in common with electric power supply). Shifting time range (for ON and OFF) 0 .1 - 1 s 0 .3 - 1 s Low speed operation flow rate (min. flow rate) range (for SOL a and b) L /min (U.S.GPM) 0.5 - 5 (.13 - 1.3) 1 - 10 (.26 - 2.6) Low speed operation flow rate (min. flow rate) hold time Max. 60 s (After 60 seconds, the flow rate decreases gradually.) Ambient Temperature 0 - 50 ˚C (32 - 122 ˚F) with circulated air Approx. Mass Single Solenoid 2.1 kg (4.6 lbs.) 5.3 kg (11.7 lbs.) Double Solenoid 3.0 kg (6.6 lbs.) 7.5 kg (16.5 lbs.) 1. The maximum flow rates may vary according to the operating pressure. Refer to Maximum Flow Rates Characteristics on pages 414 and 415 for details. 2. At pressures more than 21 MPa (3050 PSI), the "shockless effect" is slightly less if compared it with that at 16 MPa (2320 PSI). 412 “ ” Series Shockless Type Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Model Number Designation G-DSG -01 Series Number Valve Size -10 -2B7 -S -50 Metred Flow Capacity Spool Type Input Interface Design Number -L Design Standards Models with Alternate Offset Solenoid 3C2 P T b 3C40 A B P T a A B P T None: Sink Type (Standard) b Refer to 3C2 03 None : 80 L /min 40 : 40 L /min 60 : 60 L /min A B P T a b L Applicable only for 2B7 (Omit if not required) A B S: Source Type a P T A B 50 b P T 2B7 A B P T b Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Sub-plate Valve Model Numbers G-DSG-01 G-DSG-03 Japanese Standard "JIS" E 3C40 a None : 60 L /min 40 : 40 L /min 50 b 2B7 None : 30 L /min 10 : 10 L /min 20 : 20 L /min G-DSG : G Series Shockless Type Solenoid Operated Directional Valve, Sub-plate Mounting B a European Design Standard N. American Design Standard Sub-plate Model Numbers Thread Size Sub-plate Model Numbers Thread Size Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 DSGM-03-40 DSGM-03X-40 DSGM-03Y-40 Rc 1/8 Rc 1/4 Rc 3/8 Rc 3/8 Rc 1/2 Rc 3/4 DSGM-01-3180 DSGM-01X-3180 1/8 BSP.F 1/4 BSP.F DSGM-03-2180 DSGM-03X-2180 DSGM-03Y-2180 3/8 BSP.F 1/2 BSP.F 3/4 BSP.F DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 DSGM-03-2190 DSGM-03X-2190 DSGM-03Y-2190 1/8 NPT 1/4 NPT 3/8 NPT 3/8 NPT 1/2 NPT 3/4 NPT 0.8 (1.8) 0.8 (1.8) 0.8 (1.8) 3.0 (6.6) 3.0 (6.6) 4.7 (10.4) “ ” Series Shockless Type Solenoid Operated Directional Valves 01 None : 40 L /min 10 : 10 L /min 20 : 20 L /min A Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Attachment (Mtg. Bolt) Four socket head cap screws in the table below are included. Model Numbers G-DSG-01 G-DSG-03 Socket Head Cap Screw (4 pcs.) Japanese Standard "JIS" & European Design Standard M5 45 Lg. M6 35 Lg. N. American Design Standar d Tightening Torque No.10-24 UNC 1-3/4 Lg. 1/4-20 UNC 1-1/2 Lg. 5-7 Nm (44-62 in. lbs.) 12-15 Nm (106-133 in. lbs.) “ ” Series Shockless Type Solenoid Operated Directional Valves 413 Typical Performance Characteristics of "G-DSG-01" at Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Maximum Flow Rate Max.Flow 8 6 40 20 0 0 40 L/min Type A BA B P TP T P Direction of Flow A B 20 L/min Type 4 10 G-DSG-01- -2B7 Direction of Flow P A P B 30 2 G-DSG-01- -3C2 3C40 B A A B P T T 10 5 0 1000 40 30 6 Direction of Flow 20 P A 10 2 15 2000 Pressure 20 A B P T P Direction of Flow A B B A 20 L/min Type P B A B A P T B T10 P T L/min Type 0 0 25 MPa 30 L/min Type 8 4 10 L/min Type 0 L/min U.S.GPM 10 Max.Flow U.S.GPM 10 L/min 0 3000 3630 PSI 5 0 10 1000 15 20 2000 Pressure 25 MPa 3000 3630 PSI Pressure Drop G-DSG-01- -3C2 3C40 Pressure Drop P 200 160 120 1.2 10 L/min Type P A,P B A T,B T 40 L/min Type P A P B 20 L/min Type P A P B A T B T 120 40 L/min Type A T B T 0.8 80 40 MPa 1.0 0.8 P MPa 1.6 G-DSG-01- -2B7 PSI 140 Pressure Drop PSI 240 0.4 40 0 0 20 10 2 30 4 6 Flow Rate 40 8 0 0 L/min 0 10 U.S.GPM For any other viscosity, multiply the factors in the table right. For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) 0 Viscosity 20 30 77 98 141 186 232 278 324 371 417 464 40 50 60 70 80 90 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 30 L/min (7.9 U.S.GPM) 10 7 5 3 0 OFF 100ms SOL U.S.GPM 8 6 L /min 30 20 4 2 0 Volume "MIN" Position 8 6 5 0 10 0 Volume "ON T" Position 2B7 SOL Flow Rate 414 8 6 4 2 0 2 4 6 8 ON OFF 30 20 10 0 10 20 30 SOL 200 ms Volume "OFF T" Position U.S.GPM L /min 10 8 6 4 2 0 AB 10 8 6 4 2 0 100 0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35 Flow Rate 10 7 5 3 0 ON 10 0 8 U.S.GPM Low Speed Operating Flow Characteristics Volume "OFF T" Position 20 4 6 Flow Rate 15 3C2, 3C40 30 2 30 L/min SSU Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 30 L/min (7.9 U.S.GPM) U.S.GPM L /min 20 10 mm2/s Factor Shifting Characteristics Flow Rate 30 L/min Type A T B T 0.2 0 8 6 4 2 0 20 L/min Type P A 30 L/min Type P B P A P B 0.6 80 0.4 0 10 L/min Type P A 20 L/min P B Type A T A T B T B T PT 100 ms AB HALT PT ON OFF Volume "ON T" Position “ ” Series Shockless Type Solenoid Operated Directional Valves OFF ON DIRECTIONAL CONTROLS Typical Performance Characteristics of "G-DSG-03" at Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Maximum Flow Rate G-DSG-03- - 3C2 3C40 60 L/min Type 40 10 20 5 P Direction of Flow P A P B Direction of Flow A B B 40 L/min Type A A B A B A B P T P T P T T 0 5 1000 0 15 10 20 2000 Pressure 60 15 10 40 5 20 0 0 P 40 L/min Type Direction of Flow P A P B A B A B P T P T Direction of Flow A B B A A B P T 0 3000 3630 PSI 5 0 15 10 1000 20 2000 Pressure 25 MPa 3000 3630 PSI E Pressure Drop PSI 240 MPa 1.6 P Pressure Drop Model Numbers G-DSG-03-3C2 3C40 1 0.8 G-DSG-03-40-3C2 3C40 3 0.4 G-DSG-03-60-3C2 3C40 2 G-DSG-03-2B7 1 G-DSG-03-40-2B7 3 80 40 0 0 0 0 20 4 40 60 8 12 Flow Rate 80 L/min 16 20 U.S.GPM For any other viscosity, multiply the factors in the table right. For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) The numbers of the pressure drop curves are the same for P A, P B, A T and B T. mm2/s SSU Viscosity Factor Shifting Characteristics 15 20 30 77 98 141 186 232 278 324 371 417 464 Volume "ON T" Position U.S.GPM 16 Flow Rate 0 3 5 7 10 OFF 10 7 5 100ms 3 0 ON SOL 60 70 80 90 100 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 60 L/min (15.9 U.S.GPM) Volume "OFF T" Position U.S.GPM L /min 60 40 20 0 50 Low Speed Operating Flow Characteristics 3C2, 3C40 16 12 8 4 0 40 0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 60 L/min (15.9 U.S.GPM) Flow Rate Pressure Drop Curve Numbers 3 1.2 120 1 2 200 160 T 0 0 25 MPa 60 L/min Type 12 L /min 60 “ ” Series Shockless Type Solenoid Operated Directional Valves 60 15 G-DSG-03- -2B7 U.S.GPM L/min 80 20 80 L/min Type Max.Flow Max.Flow U.S.GPM L/min 80 20 Volume "MIN" Position 10 8 7 6 0 40 8 4 0 20 0 2B7 Flow Rate U.S.GPM L /min 16 12 8 4 0 4 8 12 16 Volume "OFF T" Position 60 40 20 0 20 40 60 SOL SOL ON OFF 200ms AB PT 10 7 5 3 0 100ms AB 10 7 5 3 0 HALT OFF ON PT ON OFF Volume "ON T" Position “ ” Series Shockless Type Solenoid Operated Directional Valves 415 Mounting Surface: ISO4401-AB-03-4-A G-DSG-01- -3C2/3C40- -50/5090 Pressure Port "P" 40.5 (1.59) 110 (4.33) Model Numbers 31 (1.22) 32.5 (1.28) Solenoid Indicator Light (For Sol. a) Solenoid Indicator Light (For Sol. b) 0.75 (.03) 5.5(.22) Dia. Through 9.5(.37) C' bore 4 Places Cylinder Port "B" G-DSG-01- - -50 G-DSG-01- - -5090 "C" Thd. G 1/2 1/2 NPT Cylinder Port "A" Tank Port "T" 263 (10.35) 132 (5.20) 0.5 (.02) Electrical Conduit Connection "C" Thd. (Both Ends) 65.5 (2.58) 44.5 (1.75) Mounting Surface (O-Rings Furnished) 89 (3.50) 109.5 (4.31) SOL b 11 (.43) 65 (2.56) 25 (.98) 38 (1.50) SOL a 48 (1.89) Manual Actuator 6 (.24) Dia. Air vent position around valve longitudinal axis can be optionally selected. Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356. G-DSG-01- -2B7- -50/5090 0.5 (.02) 197.5 (7.78) SOL b 178.5 (7.03) For other dimensions, refer to the drawing above. 416 “ ” Series Shockless Type Solenoid Operated Directional Valves Air Vent (Both Sides) 3 (.12) Hex. Soc. DIMENSIONS IN MILLIMETRES (INCHES) DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AC-05-4-A G-DSG-03- -3C2/3C40- -50/5090 Pressure Port "P" Cylinder Port "A" - -5090 G 1/2 141 (5.55) 1/2 NPT G1/2 Solenoid Indicator Light (For Sol. b) 50.8 (2.00) 7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places Solenoid Indicator Light (For Sol. a) Tank Port "T" Electrical Conduit Connection "C" Thd. (Both Ends) 336 (13.23) 132 (5.20) 102 (4.02) 48 (1.89) Cylinder Port "B" 54 (2.13) 1 0.5 (.02) 109.6 (4.31) 130.1 (5.12) 39 (1.54) SOL a Manual Actuator 6 (.24) Dia. 70 (2.76) Air Vent (Both Sides) 3 (.12) Hex. Soc. 2 27 (1.06) 35.3 (1.39) SOL b 19 (.75) 92 (3.62) E Mounting Surface (O-Rings Furnished) 1. Although the tank port is shown on the left in our sub-plate, either may be used. 2. Air vent position around valve longitudinal axis can be optionally selected. Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 373. DIMENSIONS IN MILLIMETRES (INCHES) “ ” Series Shockless Type Solenoid Operated Directional Valves G-DSG-03- "C" Thd. G1/2 - -50 32.5 (1.28) 46 (1.81) Model Numbers G-DSG-03- G-DSG-03- -2B7- -50/5090 234 (9.21) 0.5 (.02) SOL b 226.3 (8.91) For other dimensions, refer to the drawing above. “ ” Series Shockless Type Solenoid Operated Directional Valves 417 ■ “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves Electronic Circuit X T A PB Y Specifications Model Numbers Descriptions Max. Flow G-DSHG-04-3C - - - -50/5090 G-DSHG-06-3C - - - -50/5090 1 L /min (U.S.GPM) 160 (42.3) Max. Operating Pres. MPa (PSI) 25 (3630) 25 (3630) Max. T-Line Back Pres. MPa (PSI) 16 (2320) 16 (2320) Max. Drain Line Back Pressure MPa (PSI) 3 (440) 3 (440) Max. Pilot Pressure MPa (PSI) 16 (2320) 16 (2320) Min. Required Pilot Pres. MPa (PSI) Pilot Flow L /min (U.S.GPM) 250 (66.1) 1.5 (220) 2 at Normal 1 (0.3) 1 (0.3) at Transition 4 (1.1) 6 (1.6) Voltage 1 24 V DC (21 - 28 V DC Included Ripple): Use a stable power supply Electric Power Supply Input Power at 24V 36 W 36 W Voltage 5 - 48 V DC (Use a stable power supply) Current Constant at 10 mA (A constant-current circuit is used) Input interface Sink Type, Source Type Shifting signal, low speed operation halt signal (can be used in common with electric power supply) Shifting time range (for ON and OFF) ON: 0.06 - 1.5 s, OFF: 0.1 - 2 s ON: 0.1 - 1 s, OFF: 0.2 - 2 s Low speed operation flow rate (min. flow rate) range (for SOL a and b) L /min (U.S.GPM) 5 - 20 (1.3 - 5.3) 10 - 30 (2.6 - 7.9) Low speed operation flow rate (min. flow rate) hold time Max. 60 s (After 60 seconds, the flow rate decreases gradually.) Ambient Temperature 0 - 50 ˚C (32 - 122 ˚F) with circulated air Approx. Mass 12 kg (26.5 lbs.) 15 kg (33.1 lbs.) 1. The maximum flow rate is constant irrespective of the working pressure. 2. Be sure that the difference between pilot pressure and drain port back pressure is larger than the minimum pilot pressure. 418 “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS Model Number Designation G-DSHG -04 Series Number Valve Size -E -R2 -S -50 Spool Type Pilot Connection Spool Control Modification (Omit if not required) Input Interface Design Number 3C2 04 G-DSHG : G Series Shockless Type Solenoid Controlled Pilot Operated Directional Valve, Sub-plate Mounting -3C2 A B a b Y P T X None: Internal Pilot A B b a Y P T None: Sink Type (Standard) 50 RA: With Stroke Adjustment, Port "A" End 3C40 06 R2: With Stroke Adjustment, Both Ends X E: External Pilot RB: With Stroke Adjustment, Port "B" End Design Standards Refer to S: Source Type E 50 Sub-plate Japanese Standard "JIS" Valve Model Numbers Sub-plate Model Numbers G-DSHG-04 G-DSHG-06 European Design Standard Thread Size Approx. Mass kg (lbs.) Sub-plate Model Numbers Thread Size DHGM-04-20 DHGM-04X-20 Rc 1/2 Rc 3/4 4.4 (9.7) 4.1 (9.0) DHGM-04-2080 DHGM-04X-2080 1/2 BSP.F 3/4 BSP.F DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1 7.4 (16.3) DHGM-06-5080 7.4 (16.3) DHGM-06X-5080 3/4 BSP.F 1 BSP.F N. American Design Standard Approx. Mass kg (lbs.) Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) 4.4 (9.7) DHGM-04-2090 4.1 (9.0) DHGM-04X-2090 1/2 NPT 3/4 NPT 4.4 (9.7) 4.1 (9.0) 8.5 (18.7) DHGM-06-5090 8.5 (18.7) DHGM-06X-5090 3/4 NPT 1 NPT 7.4 (16.3) 7.4 (16.3) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Attachment (Mtg. Bolts) Socket head cap screws in the table below are included. Model Numbers G-DSHG-04 G-DSHG-06 “ ” Series Shockless Type Solenoid Controlled Pilot Directional Valves Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard M6 45 Lg. M10 50 Lg. M12 60 Lg. N. American Design Standard Qty. 1/4-20 UNC 1-3/4 Lg. 3/8-16 UNC 2 Lg. 1/2-13 UNC 2-1/2 Lg. 2 4 6 Tightening Torque Nm (in. lbs.) 12-15 (106-133) 58-72 (513-637) 100-123 (885-1089) “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves 419 Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Pressure Drop G-DSHG-04/06-3C2/3C40 PSI MPa 200 1.4 G-DSHG-04- 3C2 3C40 1.2 Pressure Drop P 1.0 0.8 mm2/s 15 SSU 77 20 30 40 50 60 70 80 90 100 98 141 186 232 278 324 371 417 464 0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) B T 0.6 80 Viscosity Factor A T B T P A P B 160 120 For any other viscosity, multiply the factors in the table below. G-DSHG-06- 3C2 3C40 0.4 P A P B A T 40 0.2 0 0 0 0 50 10 100 20 150 30 40 200 50 250 60 L/min 70 U.S.GPM Flow Rate Shifting Characteristics G - D S H G - 0 4 - 3 C 2 /3 C 4 0 G - D S H G - 0 6 - 3 C 2 /3 C 4 0 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 150 L/min (39.6 U.S.GPM) Pilot Pressure : 16 MPa (2320 PSI) Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 250 L/min (66.1 U.S.GPM) Pilot Pressure : 16 MPa (2320 PSI) 40 U.S.GPM L /min 100 400 250ms Volume "OFF T" Position 0 5 10 150 30 100 10 5 0 20 50 10 Flow Rate Flow Rate U.S.GPM L /min 200 50 ON SOL 60 200 10 5 40 0 100 0 0 OFF Volume "OFF T" Position 0 5 10 300 20 0 0 80 250ms ON OFF SOL Volume "ON T" Position Volume "ON T" Position Low Speed Operating Flow Characteristics G - D S H G - 0 4 - 3 C 2 /3 C 4 0 G - D S H G - 0 6 - 3 C 2 /3 C 4 0 Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 150 L/min (39.6 U.S.GPM) Pilot Pressure : 16 MPa (2320 PSI) Supply Pressure : 16 MPa (2320 PSI) Flow Rate : 250 L/min (66.1 U.S.GPM) Pilot Pressure : 16 MPa (2320 PSI) 30 20 10 0 60 125 100 Volume "MIN" Position 75 10 8 0 50 25 0 SOL HALT 420 U.S.GPM 70 500ms Flow Rate Flow Rate L/min U.S.GPM 150 40 50 OFF OFF 200 40 160 30 120 20 80 10 40 0 0 ON L /min 240 SOL ON 500ms Volume "MIN" Position 10 8 0 ON HALT “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves OFF OFF ON DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AD-07-4-A G-DSHG-04-3C - - -50/5090 Tank Port "T" Pressure Port "P" Pilot Pressure Port "X" (For External Pilot Models Only) 79.9 (3.15) Model Numbers 34.9 (1.37) 69.8 (2.75) 72.9 (2.87) 91 (3.58) L 50 (1.97) Cylinder Port "A" G 1/2 1/2 NPT Pilot Drain Port "Y" 7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places E Cylinder Port "B" 263 (10.35) 0.5 (.02) G-DSHG-04-3C - - -5090 1.5 (.06) Solenoid Indicator Light "C" Thd. G-DSHG-04-3C - - -50 L' Air Vent (Both Sides) 3 (.12) Hex. Soc. 2 Places 65.5 (2.58) 132 (5.20) 1 48 (1.89) Electrical Conduit Connection "C" Thd. (Both Ends) Manual Actuator 6(.24) Dia. 116 (4.57) L 181 (7.13) 200.5 (7.89) SOL b SOL a Mounting Surface 2 (O-Rings Furnished) 35 (1.38) 34 (1.34) L' 4 (.16) 50.4 (1.98) 3(.12) Dia. Two Locating Pins 204 (8.03) 1. Air vent position around valve longitudinal axis can be optionally selected. 2. O-rings for ports: SO-NB-P22 for P/A/B/T ports SO-NB-P9 for X/Y ports Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate on page 401. DIMENSIONS IN MILLIMETRES (INCHES) Models with Stroke Adjustment (Option) “ ” Series Shockless Type Solenoid Controlled Pilot Directional Valves 101.6 (4.00) 34 (1.34) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places G-DSHG-04-3C - -R - -50/5090 Fully Extended 289(11.38) SOL a SOL b Stroke Adj. Screw (Port "A" End) 13(.51) Hex. 33 (1.30) Lock Nut 17(.67) Hex. Fully Extended 93(3.66) “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves Stroke Adj. Screw (Port "B" End) 13(.51) Hex. 421 Mounting Surface: ISO4401-AE-08-4-A G-DSHG-06-3C - - -50/5090 Pressure Port "P" Tank Port "T" 50.5 (1.99) 53.2 (2.09) Pilot Drain Port "Y" 255 (10.04) 130.2 (5.13) Solenoid Indicator Light Model Numbers 46.1 (1.81) 92.1 (3.63) 118 (4.65) G-DSHG-06-3C - - -50 L' L Pilot Pressure Port "X" (For External Pilot Models Only) G 1/2 1/2 NPT Cylinder Port "B" 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places Cylinder Port "A" 0.5 (.02) G-DSHG-06-3C - - -5090 13 (.51) 77 (3.03) 156 (6.14) "C " Thd. 263 (10.35) 132 (5.20) Air Vent (Both Sides) 3 (.12) Hex. Soc. 2 Places 65.5 (2.58) 1 Electrical Conduit Connection "C" Thd. (Both Ends) 48 (1.89) Manual Actuator 6(.24) Dia. SOL a L 202 (7.95) 221.5 (8.72) 137 (5.39) SOL b 41 (1.61) L' 6 (.24) 78.5 (3.09) Mounting Surface 2 (O-Rings Furnished) 1. Air vent position around valve longitudinal axis can be optionally selected. 2. O-rings for ports: SO-NB-P30 for P/A/B/T ports SO-NB-P14 for X/Y ports Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 403. Models with Stroke Adjustment (Option) 6(.24) Dia. Two Locating Pins DIMENSIONS IN MILLIMETRES (INCHES) G-DSHG-06-3C - -R - -50/5090 Fully Extended 376(14.80) SOL a SOL b Lock Nut 17(.67) Hex. Stroke Adj. Screw (Port "A" End) 13(.51) Hex. 40 (1.57) Stroke Adj. Screw (Port "B" End) 13(.51) Hex. Fully Extended 134.8(5.31) 422 “ ” Series Shockless Type Solenoid Controlled Pilot Operated Directional Valves DIRECTIONAL CONTROLS ■ Pilot Operated Directional Valves These valves perform a change over of spool by hydraulic pilot and shift the direction of oil flow. X Y P Specifications DHG-04-3C -50 Maximum Flow L /min (U.S.GPM) Max.Operating Pressure 10 MPa 16 MPa 25 MPa 31.5 MPa MPa (PSI) (1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI) 1 1 1 1 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) DHG-04-2N -50 300 (79.3) 300 (79.3) 300 (79.3) 300 (79.3) DHG-04-2B -50 130 (34.3) 70 (18.5) 70 (18.5) 60 (15.9) 2 2 2 DHG-06-3C -50 500 (132) DHG-06-2N -50 500 (132) 500 (132) 500 (132) 500 (132) DHG-06-2B -50 140 (37) 100 (26.4) 90 (23.8) 80 (21.1) DHG-06-3H -50 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 3 500 (132) 3 500 (132) 3 DHG-10-3C -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DHG-10-2N -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DHG-10-2B -40 460 (122) DHG-10-3H -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) 300 (79.3) A B P T Y Min. Required Max. T-Line Pilot Pressure Back Pressure MPa (PSI) MPa (PSI) Approx. Mass kg (lbs.) E 7.4 (16.3) 25 (3630) 0.8 (120) 21 (3050) 7.4 (16.3) 7.8 (17.2) 2 11.2 (24.7) 31.5 (4570) 2 25 (3630) 0.8 (120) 21 (3050) 1 (150) 25 (3630) 1 (150) 21 (3050) 1 (150) 4 21 (3050) 11.7 (25.8) 43.8 (96.6) 31.5 (4570) 3 11.2 (24.7) 12.0 (26.5) 3 200 (52.8) 220 (58.1) 3 Note: Max. flow in the table above represents the value in the flow condition of P A B T (or P B A T) as shown in the circuit diagram right. In case the valves is used in the condition that eihter A or B port is blocked, the maximum flow differs according to a hydraulic circuit, therefore, please consult X us for details. 31.5 (4570) Max. Pilot Pressure MPa (PSI) 4 21 (3050) 43.8 (96.6) 45.6 (101) 51.6 (114) 1. Varies depending on the spool type. For more information, see page 388 for the List of “Standard Model and Maximum Flow” (DSHG04) for Solenoid Controlled Pilot Operated Directional Valves. 2. Varies depending on the spool type and pilot pressure. For more information, see page 389 for the List of “Standard Model and Maximum Flow” (DSHG-06) related to the Solenoid Controlled Pilot Operated Directional Valves. 3. Varies depending on the spool type and pilot pressure. For more information, see page 390 for the List of “Standard Model and Maximum Flow” (DSHG-10) related to the Solenoid Controlled Pilot Operated Directional Valves. 4. Minimum Pilot Pressure for the models with pilot piston is 1.8 MPa (260 PSI). Pilot Operated Directional Valves Model Numbers Yuken can offer flanged connection valves described below. Consult us for the details. Model Numbers Rated Flow Max.Operating Pres. L /min (U.S.GPM) MPa (PSI) DHF-16- -30 500 (132) DHF-24- -26 1200 (317) DHF-32- -21 2400 (634) 21 (3050) Pressure Drop Instruction Same as those for Solenoid Controlled Pilot Operated Directional Valves. See pages 392 and 393 for the related information. In case of Spring Offset Models, directly connect the pilot pressure port "Y" to the reservoir as a drain port. Pilot Operated Directional Valves 423 Model Number Designation F- DH G -04 -2 Type of Number Valve Special Series Connecof Valve Size Seals Number tion Positions F: Special Seals for Phosphate ester type fluids (Omit if not required) A -C2 -RA -H SpoolSpring Arrangement Spool Type Special Two Position Valve Model with Pilot Choke Valve 2 (Options) Spool Control Modification (Options) 2 Built-in Orifice for Pilot Line R2: With Stroke Adjustment, Both Ends H: Pressure Centred (Option) 2 , 3 4 , 40 2 5 , 6 60 , 7 9 , 10 N: No-Spring 11 , 12 3 G: Subplate Mounting 2 C: Spring Centred 04 DH: Pilot Operated Directional Valve B 06 2 3 3 C2: With C2 Choke B: Spring Offset RB: With Stroke Adjustment, Port B End P2: With Pilot Piston, Both Ends PA: With Pilot Piston, Port A End 10 Refer to 50 Refer to 5 H: Refer to 4 40 PB: With Pilot Piston, Port B End 1 Design Design Number Standard 50 RA: With Stroke Adjustment, Port A End A , B (Omit if not required) -50 1. 2. 3. 4. For various combination, see the List of Valve Types below. For the option combinations of the Type (Valve Size) and Options, see the List of Options below. Refer to the column "valves using neutral position and side position" (Special 2-position valve) on page 426. In spool-spring arrangement "H" (pressure centred models), in case the pilot pressure is more than 10 MPa (150PSI), please specify that the valve should have the built-in orifice to the pilot line. 5. Design Standards: None.................. Japanese Standard "JIS" and European Design Standard 90...................... N. American Design Standard List of Valve Type List of Options Valve Types Three Positions Two Positions Spring Pressure NoSpring Centred Centred Spring Offset Graphic Symbols Spool Type X A B P T Y X A B P T Y X A B P T Y X A B P T V 2 3C2 3H2 2N2 2B2 3 3C3 3H3 2N3 2B3 4 3C4 3H4 2N4 2B4 40 3C40 3H40 2N40 2B40 5 3C5 3H5 6 3C6 3H6 60 3C60 3H60 7 3C7 3H7 2N7 2B7 9 3C9 3H9 10 3C10 3H10 11 3C11 3H11 12 3C12 3H12 Model Numbers Y Option Code C2 R2 RA RB P2 PA PB DHG-04-3C DHG-04-2N DHG-04-2B DHG-06-3C DHG-06-2N DHG-06-2B DHG-06-3H DHG-10-3C DHG-10-2N DHG-10-2B DHG-10-3H Note. : Pressure Centered Models are not available for the Valve Size of "04". 424 3H Pilot Operated Directional Valves Mark: Available Mark: Not Available DIRECTIONAL CONTROLS Sub-plate Japanese Standard "JIS" Valve Approx. Model Sub-plate Thread Mass Numbers Model Numbers Size kg (lbs.) European Design Standard Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) N. American Design Standard Approx. Sub-plate Thread Mass Model Numbers Size kg (lbs.) DHG-04 DHGM-04-20 DHGM-04X-20 Rc 1/2 Rc 3/4 4.4 (9.7) 4.1 (9.0) DHGM-04-2080 DHGM-04X-2080 1/2 BSP.F 3/4 BSP.F 4.4 (9.7) 4.1 (9.0) DHGM-04-2090 DHGM-04X-2090 1/2 NPT 3/4 NPT 4.4 (9.7) 4.1 (9.0) DHG-06 DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1 7.4 (16.3) 7.4 (16.3) DHGM-06-5080 DHGM-06X-5080 3/4 BSP.F 1 BSP.F 8.5 (18.7) 8.5 (18.7) DHGM-06-5090 DHGM-06X-5090 3/4 NPT 1 NPT 7.4 (16.3) 7.4 (16.3) DHG-10 Rc 1-1/4 21.5 (47.4) DHGM-10-4080 DHGM-10-40 DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080 1-1/4 BSP.F 21.5 (47.4) 1-1/2 BSP.F 21.5 (47.4) DHGM-10-4090 DHGM-10X-4090 1-1/4 NPT 21.5 (47.4) 1-1/2 NPT 21.5 (47.4) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Sub-plates are shared with those for Solenoid Controlled Pilot Operated Directional Valves. Refer to pages 401 to 403 for dimensions. Mounting Bolts Socket Head Cap Screw E Japanese Standard "JIS" European Design Standard N. American Desgin Standard Qty. Tightening Torque Nm (in. lbs) DHG-04 M6 45 Lg. M10 50 Lg. 1/4-20 UNC 1-3/4 Lg. 3/8-16 UNC 2 Lg. 2 4 12-15 (106-133) 58-72 (513-637) DHG-06 M12 60 Lg. 1/2-13 UNC 2-1/2 Lg. 6 100-123 (885-1089) DHG-10 M20 75 Lg. 2 Lg. 6 473-585 (4186-5177) 3/8-16 UNC Options Models with Pilot Choke Adjustment (C2) Pressure Centered Models (3H ) When the adjustment screw is turned clockwise, changeover speed of the spool becomes slow. In case of the spring centred valves in particular, making slow of the returning speed of the spool to the neutral position is possible with a C2 choke valve. These choke valves can be used in combination with valves of spring centred, no spring, spring offset, pressure centred and the valves with stroke adjustment. The pressure centred type can be used when the returning of the spool to the neutral position is required to be done firmly. Graphic Symbol Graphic Symbols P T Y V B X Models with Stroke Adjustment (R ) Y P B X Spring Centred Models A A When the adjustment screw is screwed in, the spool stroke becomes short and flow rate reduces T Pilot Operated Directional Valves Model Numbers Graphic Symbol Spring Centred Models with Stroke Adjustment on Both Ends (R2) Stroke Adjustment Screw (Port "A" End) Models with Pilot Piston (P ) A The valves with a pilot piston can be used when the high speed changeover of the spool is required. However, please note that in case of spring centred valves, there is no change in the returning speed of the spool to the neutral position even with the pilot piston. X W A P B T Spring Centred Models with Pilot Piston on Port "A" End (PA) Y V X B X Y P T Additional Mass of Options Graphic Symbols Spring Centred Models with Pilot Piston on Both Ends (P2) Stroke Adjustment Screw (Port "B" End) A P B T Add the mass described below to the mass of standard models on page 423 if options are required. kg (lbs.) Y V Model With Pilot Numbers Choke Valve With Pilot Piston PA PB With Stroke Adjustment DHG-04 0.65 (1.4) 1.0 (2.2) RA RB 0.5 (1.1) DHG-06 0.65 (1.4) 1.0 (2.2) 0.5 (1.1) 1.2 (2.6) 0.6 (1.3) DHG-10 0.65 (1.4) 3.6(7.9) 1.8 (4.0) 3.7 (8.2) 1.85 (4.1) Pilot Operated Directional Valves P2 R2 425 Valves Using Neutral Position and Side Position (Special Two Position Valve) In addition to the standard two positions valves (2B ), the following two types of two positions valves are available: valves with neutral position and pilot Y pressure position (2B A), valves with neutral position and pilot X pressure position (2B B). Model Numbers Graphic Symbols X B P T 04 DHG- 06 -2B B 10 Y DHG- -2B2A DHG- -2B2B DHG- -2B3A DHG- -2B3B DHG- -2B4A DHG- -2B4B DHG- -2B40A DHG- -2B40B DHG- -2B5A DHG- -2B5B DHG- -2B6A DHG- -2B6B DHG- -2B60A DHG- -2B60B DHG- -2B7A DHG- -2B7B DHG- -2B9A DHG- -2B9B DHG- -2B10A DHG- -2B10B DHG- -2B11A DHG- -2B11B DHG- -2B12A DHG- -2B12B DHG-04- B P T Y Mounting Surface: ISO 4401-AD-07-4-A Pilot Pressure Port "X" 101.6 (4.00) 50.4 (1.98) Options Models with Pilot Choke Valve DHG-04-C2 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Pilot Flow Adjustment Screw 6(.24) Hex. DEC. P Y 65 (2.56) 91(3.58) 73(2.87) T 50 (1.97) 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places 204(8.03) 69.8(2.75) 34.9(1.37) X B DIMENSIONS IN MILLIMETRES (INCHES) 9.3 (.37) 1.6 (.06) 34 (1.34) A Cylinder Port "A" X A -50/5090 Pressure Port "P" Tank Port "T" Graphic Symbols Pilot Pressure Port "Y" Cylinder Port "B" 69.5 (2.74) 21 (.83) Chain line indicates Spring Offset Models (2B ) Fully Extended 59 (2.32) 10.4 (.41) 106 (4.17) 04 DHG- 06 -2B A 10 A 146 (5.75) Model Numbers 48 (1.89) 35 (1.38) 34 (1.34) Outside dimensions are the same as those of the main valve of Solenoid Controlled Pilot Operated Directional Valves (DSHG-04). See page 405. 4 (.16) Mounting Surface (O-Rings Furnished) 91(3.58) 121(4.76) Models with Stroke Adj. ( R ) 3(.12) Dia. Two Locating Pins Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate on page 401. 426 Pilot Operated Directional Valves For Spring Offset Models (2B , 2B A), B it functions as drain port. When that model is used, directly connect it to the reservoir. DIRECTIONAL CONTROLS DHG-06- Mounting surface: ISO 4401-AE-08-4-A -50/5090 Tank Port "T" 53.2 (2.09) Options M o d e ls w it h P ilo t C h o k e V a lv e DHG-06-C2 Pressure Port "P" Pilot Pressure Port "Y" 127 (5.00) Pressure Centred Models (3H ) Models with Stroke Adjustment (R ) Models with Pilot Piston (P ) B In case of Spring Offset Model (2B , 2B A), it B functions as a drain port. When that model is used, directly connect it to the reservoir. 6 (.24) Mounting Surface (O-Rings Furnished) 6(.24) Dia. Two Location Pins DIMENSIONS IN MILLIMETRES (INCHES) Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 402. 77.5 (3.05) Pressure Port "P" Pilot Pressure Port "Y" 21.8 (.86) Pilot Pressure Port "X" 114.3 (4.50) 233.8 (9.20) 84 (3.31) 159.5 (6.28) Pilot Flow Adjustment Screw 6 (.24) Hex. DEC. 19.7 (.78) 78 (3.07) Cylinder Port "B" Cylinder Port "A" 384 (15.12) 65 (2.56) Options M o d e ls w it h P ilo t C h o k e V a lv e DHG-10-C2 19.6 (.77) 43 (1.69) 43.1 (1.69) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 6 Places 190.5 (7.50) 76.2 (3.00) 66.5 (2.62) Indicates Spring Offset Models (2B ). Indicates Spring Offset Models (2B A). 48 (1.89) 205 (8.07) 46 (1.81) 6 (.24) Pressure Centred Models (3H ) Models with Stroke Adjustment (R ) Models with Pilot Piston (P ) The outside dimensions of the above options are the same as those of the main valve of Solenoid Controlled Pilot Operated Directional Valves (DSHG-10). See page 405. 2-Eye Bolts Mounting Surface (O-Rings Furnished) Fully Extended 59 (2.32) 190 (7.48) Tank Port "T" Mounting surface: ISO 4401-AF-10-4-A -40/4090 79.4 (3.13) 158.8 (6.25) 198 (7.80) DHG-10- E The outside dimensions of the above options are the same as those of the main valve of Solenoid Controlled Pilot Operated Directional Valve (DSHG-06). See page 405. Pilot Operated Directional Valves A Indicates Spring Offset Models (2B ). Indicates Spring Offset Models (2B A). 48 (1.89) 41 (1.61) X 95 (3.74) Cylinder Port "B" 52 (2.05) 34 (1.34) Fully Extended 59 (2.32) 142 (5.59) 255 (10.04) 65 (2.56) 13 (.51) 77 (3.03) 156 (6.14) Cylinder Port "A" Pilot Pressure Port "X" Pilot Flow Adjustment Screw 6 (.24) Hex. DEC. 19.7 (.78) 167 (6.57) 130.2 (5.13) 230 (9.06) 50.5 (1.99) 46.1 (1.81) 92.1 (3.63) 118 (4.65) 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places 6(.24) Dia. Two Location Pins In case of Spring Offset Model (2B , 2B A), in B functions as a drain port. When that model is used, directly connect it to the reservoir. Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 403. Pilot Operated Directional Valves 427 List of Seals DHG-04DHG-06DHG-10- -50/5090 -50/5090 -40/4090 6 2 11 5 8 10 Item Name of Parts 15 16 17 13 1 3 14 9 4 12 7 Part Numbers DHG-04 DHG-06 DHG-10 Qty 9 O-Ring SO-NB-P9 SO-NB-P14 SO-NB-P20 2 10 O-Ring SO-NB-P22 SO-NB-P30 SO-NB-P42 4 11 O-Ring SO-NB-P34 SO-NB-P40 SO-NB-G65 2 12 O-Ring SO-NB-P9 SO-NB-P10 SO-NB-P14 2 13 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 4 Note: When ordering the o-rings, please specify the seal kit number from the table below. Valve Model Numbers 428 Seal Kit Numbers DHG-04- -50/5090 KS-DHG-04-50 DHG-06- -50/5090 KS-DHG-06-50 DHG-10- -40/4090 KS-DHG-10-40 Pilot Operated Directional Valves DIRECTIONAL CONTROLS ■ Manually Operated Directional Valves These valves may be used to manually shift the spool position and change the direction of oil flow. Specifications Maximum Flow L /min (U.S.GPM) 14 MPa 21 MPa (2030 PSI) (3050 PSI) 100 (26.4) 1 100 (26.4) 1 DMT-03-3C -50 7 MPa (1020 PSI) 100 (26.4) DMT-03-3D -50 100 (26.4) 100 (26.4) 100 (26.4) DMT-03-2D -50 100 (26.4) 100 (26.4) 100 (26.4) DMT-03-2B -50 100 (26.4) 1 1 100 (26.4) 1 100 (26.4) 300 {200} 2 (79.3 {52.8}) 300 {120} 2 (79.3 {31.7}) 300 {100} 2 (79.3 {26.4}) DMT-06 -3D -30 300 (79.3) 300 (79.3) 300 (79.3) DMT-06 -2D -30 300 (79.3) 300 (79.3) 300 (79.3) DMT-06 -2B -30 200 (52.8) 120 (31.7) 100 (26.4) DMT-10 -3C -30 500 {315} 2 (132 {83.2}) 500 {315} 2 (132 {83.2}) 500 {315} 2 (132 {83.2}) DMT-10 -3D -30 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) 500 (132) DMT-10 -2B -30 315 (83.2) 315 (83.2) 315 (83.2) 35 (9.2) 35 (9.2) 35 (9.2) Max.Operating Pressure MPa (PSI) Max. T-Line Back Pressure MPa (PSI) Approx. Mass kg (lbs.) 25 (3630) 16 (2320) 5.0 (11.0) 21 (3050) At time spool shift is required: 7 (1020) At time spool shift is not required: 21 (3050) 12.9 (28.5) 21 (3050) At time spool shift is required: 7 (1020) At time spool shift is not required: 21 (3050) 22 (48.5) 25 (3630) 14 (2030) 25 (3630) 16 (2320) 21 (3050) 21 (3050) E 1 DMT-06 -3C -30 DMT-10 -2D -30 31.5 MPa (4570 PSI) DMG-01-3C -10 DMG-01-3D -10 DMG-01-2D -10 5 1.8 (4.0) 1 1 1 100 (26.4) DMG-03-3D -50 100 (26.4) 100 (26.4) 100 (26.4) DMG-03-2D -50 100 (26.4) 100 (26.4) 100 (26.4) DMG-03-2B -50 100 (26.4) 1 DMG-04-3C -21 200 (52.8) 3 DMG-04-3D -21 200 (52.8) 200 (52.8) 200 (52.8) DMG-04-2D -21 200 (52.8) 200 (52.8) 200 (52.8) DMG-04-2B -21 90 (23.8) 60 (15.9) 50 (13.2) DMG-06-3C -50 500 (132) 500 (132) 500 (132) 500 (132) DMG-06-3D -50 500 (132) 500 (132) 500 (132) 500 (132) DMG-06-2D -50 500 (132) 500 (132) 500 (132) 500 (132) DMG-06-2B -50 420 (111) 300 (79.3) 250 (66.1) 200 (52.8) DMG-10-3C -40 1100 (291) DMG-10-3D -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DMG-10-2D -40 1100 (291) 1100 (291) 1100 (291) 1100 (291) DMG-10-2B -40 670 (177) 350 (92.5) 260 (68.7) 200 (52.8) 4 100 (26.4) 100 (26.4) 100 (26.4) 1 100 (26.4) 1 200 (52.8) 3 105 (27.7) 3 1100 (291) 4 1100 (291) 4.0 (8.8) 6 7.4 (16.3) 7.9 (17.4) 4 1100 (291) 31.5 (4570) 21 (3050) 6 11.5 (25.4) 12 (26.5) 4 31.5 (4570) Note: The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. For details, please refer to the "List of Standard Models and Maximum Flow" on pages 386 to 390. 1. Varies depending on the spool type. For details, see the "List of Standard Model and Maximum Flows" for DSG-03 Series Solenoid Operated Directional Valves (page 364 and 366 at 50 Hz rated voltage). 2. The figures in parentheses indicate Max. flow for 3C3,3C5, 3C6 and 3C60. 3. Varies depending on the spool type. For the details, see the table in the following page. 4. Varies depending on the spool type. Same as DSHG-10 (at pilot pressure of 1.5 MPa (220 PSI). See page 390. 5. Lever operating torque varies depends on the T-line back pressure. See the right-hand figure. 6. If the T-Line back pressure exceeds 7 MPa (1020 PSI), directly connect the drain port to the reservoir. Manually Operated Directional Valves 21 (3050) 6 48.2 (106) 50 (110) DMG-01 Lever Operating Torque (in.lbf.) Nm 12 1.5 8 1.0 Operating Torque Sub-Plate Mounting DMG-01-2B -10 DMG-03-3C -50 Manually Operated Directional Valves Threaded Connections Model Numbers 4 0.5 0 0 0 5 10 14 MPa 0 500 1000 1500 2000 PSI T-Line Back Pressure 429 Model Number Designation F- DM T -03 -2 B 2 A -50 Special Seals Series Number Type of Connection Valve Size No. of Valve Position Spool-Spring Arragement Spool Type Special Two Position Valve Design Number Design Standard 50 None: Japanese Std. "JIS" European 80: Design Std. N. American 90: Design Std. 03 F: Special Seals for Phosphate ester type fluids (Omit if not required) T: Threaded Connection DM : Manually Operated Directional G: Valves Sub-plate Mounting C: Spring Centred 06 (Piping size 3/4) 06X (Piping size 1) 10 (Piping size 1-1/4) 10X (Piping size 1-1/2) 01 03 04 06 10 3 2 D: No-Spring Detented B: Spring Offset 30 2 , 3 4 , 40 5 , 6 60 , 7 8 , 9 10 , 11 12 30 A ,B (Omit if not required) 10 50 21 50 None: Japanese Std. "JIS" and European Design Std. N. American 90: Design Std. 40 See the table below for combinations. Refer to column "valves using neutral position and side position" (special 2-position valve) on page 431. Yuken can offer flanged connection valves described below. Consult us for the details. Model Numbers DMF-10DMF-16- -30 -31 Rated Flow L /min (U.S.GPM) Max. Operating Pressure MPa (PSI) 315 (83.2) 400 (106) 21 (3050) DMG-01 Spool Type 3C 3D 2D 2B DMT-03 DMG-03 3C 3D 2D 2B DMG-04 DMG-06 DMG-10 2D 3C 2D 2B 3D 2B DMT-06 DMT-10 3C 3D 2 3 4 Maximum Flow of DMG-04-3C Max. Flow L /min (U.S.GPM) Model Numbers List of Spool Type 40 7 MPa(1020 PSI) 14 MPa(2030 PSI) 21 MPa(3050 PSI) 200 (52.8) 180 (47.6) 200 (52.8) 200 (52.8) 80 (21.1) 90 (23.8) 140 (37.0) 200 (52.8) 200 (52.8) 200 (52.8) 200 (52.8) 200 (52.8) DMG-04-3C2 DMG-04-3C3 DMG-04-3C4 DMG-04-3C40 DMG-04-3C5 DMG-04-3C6 DMG-04-3C60 DMG-04-3C7 DMG-04-3C9 DMG-04-3C10 DMG-04-3C11 DMG-04-3C12 130 (34.3) 90 (23.8) 200 (52.8) 200 (52.8) 50 (13.2) 60 (15.9) 70 (18.5) 75 (19.8) 125 (33.0) 130 (34.3) 150 (39.6) 200 (52.8) Spring Centred Models (3C ) #2 5 6 60 7 8 9 Graphic Symbols #1 85 (22.5) 70 (18.5) 90 (23.8) 105 (27.7) 40 (10.6) 55 (14.5) 55 (14.5) 55 (14.5) 100 (26.4) 85 (22.5) 85 (22.5) 95 (25.1) #3 10 A B 11 P T 12 No-Spring Detented Models 3D #1 2D #2 #1 (#2) A B #3 A B P T P #3 T Position #3 Position #2 T Position #1 (#2, in case of D M T G -01/03-2B , DM G -03-2D ) Note: The mark indicate the spool type available for each type. Spring Offset Models (2B ) #1 (#2) A B P 430 T #3 . Position #2 is applied for models DMG-01-2B and DMT -03-2B /2D . G Manually Operated Directional Valves DIRECTIONAL CONTROLS Valves Using Neutral Position and Side Position (Special Two Position Valve) In addition to the standard two positions valves (2D , 2B ), the following two types of two positions valves are available : Valves with neutral position (#2) and position #1 (2B A, 2D A), valves with neutral position (#2) and position #3 (2B B, 2D B). The mark in the table below indicates the spool type available for each models. Spring Offset Models Model A B P T DMT-03 DMG-03 DMT-06 DMT-10 Model Graphic Symbols DMG-04 DMG-06 DMG-10 Valve Type 2B2A 2B2B 2B3A 2B3B 2B4A 2B4B 2B40A 2B40B A B P T DMG-01 DMT-03 DMG-03 2B5B 2B5A 2B6B 2B60A 2B60B 2B7A 2B7B 2B8A 2B8B 2B9A 2B9B 2B10A 2B10B 2B11A 2B11B 2B12A 2B12B Position #2 Position #3 No-spring Detented Models Graphic Symbols Valve Type A P B T Model DMT-06 DMT-10 Valve Type 2D2B 2D3A 2D3B 2D4A 2D4B 2D40A 2D40B B DMG-01 T DMT-06 DMT-10 DMG-04 DMG-06 DMG-10 2D5B 2D6A 2D6B 2D60A 2D60B 2D7A 2D7B 2D8A 2D8B 2D9A 2D9B 2D10A 2D10B 2D11A 2D11B 2D12A 2D12B Position #1 Position #2 A P 2D2A 2D5A Model Graphic Symbols DMG-04 DMG-06 DMG-10 DMG-04 DMG-06 DMG-10 E 2B6A Position #1 Position #2 DMT-06 DMT-10 Manually Operated Directional Valves Graphic Symbols Valve Type Position #2 Position #3 . Position number is determined with three position type (3C and 3D ) as the standard. Manually Operated Directional Valves 431 Sub-plates Valve Model Numbers DMG-01 DMG-03 DMG-04 DMG-06 DMG-10 Japanese Standard "JIS" Approx. Sub-plate Thread Mass Model Numbers Size kg (1bs.) DSGM-01-31 Rc 1/8 0.8 (1.8) DSGM-01X-31 Rc 1/4 0.8 (1.8) DSGM-01Y-31 Rc 3/8 0.8 (1.8) DSGM-03-40 Rc 3/8 3.0 (6.6) DSGM-03X-40 Rc 1/2 3.0 (6.6) DSGM-03Y-40 Rc 3/4 4.7 (10.4) DHGM-04-20 Rc 1/2 4.4 (9.7) DHGM-04X-20 Rc 3/4 4.1 (9.0) DHGM-06-50 Rc 3/4 7.4 (16.3) DHGM-06X-50 Rc 1 7.4 (16.3) DHGM-10-40 Rc 1-1/4 21.5 (47.4) DHGM-10X-40 Rc 1-1/2 21.5 (47.4) European Design Standard N. American Design Standard Approx. Approx. Sub-plate Thread Sub-plate Thread Mass Mass Model Numbers Size Model Numbers Size kg (1bs.) kg (1bs.) DSGM-01-3080 1/8 BSP.F 0.8 (1.8) DSGM-01-3190 1/8 NPT 0.8 (1.8) DSGM-01X-3080 1/4 BSP.F 0.8 (1.8) DSGM-01X-3190 1/4 NPT 0.8 (1.8) DSGM-01Y-3190 3/8 NPT 0.8 (1.8) DSGM-03-2180 3/8 BSP.F 3.0 (6.6) DSGM-03-2190 3/8 NPT 3.0 (6.6) DSGM-03X-2180 1/2 BSP.F 3.0 (6.6) DSGM-03X-2190 1/2 NPT 3.0 (6.6) DSGM-03Y-2180 3/4 BSP.F 4.7 (10.4) DSGM-03Y-2190 3/4 NPT 4.7 (10.4) DHGM-04-2080 1/2 BSP.F 4.4 (9.7) DHGM-04-2090 1/2 NPT 4.4 (9.7) DHGM-04X-2080 3/4 BSP.F 4.1 (9.0) DHGM-04X-2090 3/4 NPT 4.1 (9.0) DHGM-06-5080 3/4 BSP.F 8.5 (18.7) DHGM-06-5090 3/4 NPT 7.4 (16.3) DHGM-06X-5080 1 BSP.F 8.5 (18.7) DHGM-06X-5090 1 NPT 7.4 (16.3) DHGM-10-4080 1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090 1-1/4 NPT 21.5 (47.4) DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Sub-plate dimensions appearing page Subplate Model Numbers DSGM-01 DSGM-03 DHGM-04 DHGM-06 DHGM-10 Sharable with Solenoid Operand Directional Valve s and Solenoid Controlled Pilot Operated Directional Valves. For dimensions, refer to the right table then see the corresponding pages. Mounting Bolts Valve Model Numbers DMG-01 DMG-03 Page 356 373 401 402 403 Socket Head Cap Screw Japanese Standard "JIS" European Design Standard M5 45 Lg. M6 35 Lg. N. American Design Standard No. 10-24 UNC 1-3/4 Lg. 1/4-20 UNC 1-3/4 Lg. M6 40 Lg. M10 45 Lg. M12 60 Lg. M20 75 Lg. 1/4-20 UNC 1-1/2 Lg. 3/8-16 UNC 1-3/4 Lg. 1/2-13 UNC 2-1/2 Lg. 3/4-10 UNC 3 Lg. DMG-04 DMG-06 DMG-10 4 4 Tightening Torque Nm (in. 1bs.) 5-7 (44-62) 12-15 (106-133) 2 4 6 8 12-15 (106-133) 58-72 (513-637) 100-123 (885-1089) 473-585 (4195-5177) Qty. Instructions Avoid connecting the Tank Port "T" to a line with possible surge pressure. Pressure Drop The following characteristics are based on the following conditions: viscosity of the fluid: 35 mm2/s (164 SSU) and Specific Gravity: 0.850 For any other viscosity, multiply the factors in the table below. Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/G) where, P is a value on the following chart and G is 0.850. DMT-06, 06X Pressure Drop P PSI 150 MPa 1 2 1.0 0.8 100 3 0.6 50 0.4 0.2 0 0 0 0 50 100 20 150 200 40 250 60 300 L /min 80 U.S.GPM Flow Rate 432 Manually Operated Directional Valves Pressure Drop Curve Number Spool Type P A B T P B A T P T 2 2 2 2 2 3 2 3 2 2 3 2 3 2 2 4 2 2 2 2 40 3 2 2 2 5 3 2 3 2 1 6 3 2 3 2 1 60 2 2 2 2 7 2 2 8 3 2 3 2 9 2 2 2 2 10 3 2 2 2 11 2 2 2 2 12 DIRECTIONAL CONTROLS Pressure Drop Curve Number Spool Type P A B T P B A T P T 3 2 3 2 2 3 2 3 2 2 3 3 2 3 2 4 3 2 3 2 40 3 2 3 2 5 3 3 3 3 1 6 3 3 3 3 1 60 3 2 3 2 7 3 3 8 3 2 3 2 9 3 2 3 2 10 3 2 3 2 11 3 2 3 2 12 PSI 150 MPa P Pressure Drop 1 1.0 0.8 100 0.6 2 3 0.4 50 0.2 0 0 100 0 0 20 200 40 300 60 500 L /min 400 80 100 120 130 U.S.GPM Flow Rate DMG-01 PSI 200 1 1.2 P Pressure Drop MPa 1.4 150 2 1.0 3 0.8 100 50 0 0.6 0.4 0.2 0 0 0 5 10 15 2 20 4 25 6 35 L /min 30 8 9 3C 3C2 3C3 3C4 3C40 3C5 3C60 3C7 3C8 3C9 3C10 3C11 3C12 Valve type 3D 2D 3D2 2D2 3D3 2D3 3D4 3D40 3D5 3D60 3D7 2D7 3D8 2D8 3D9 3D10 3D11 3D12 Flow Rate P Pressure Drop PSI 175 MPa 150 1.0 100 50 0 1 2 3 1.2 4 5 0.8 6 0.6 0.4 0.2 0 0 0 50 10 100 20 30 150 40 200 L /min 50 U.S.GPM Pressure Drop Curve Number P A B T P B A T P T 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 1 1 1 3 1 1 1 1 3 3 3 3 3 3 2B2 2B3 2B8 U.S.GPM DMG-04 2B 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 3 3 2 2 3 3 3 3 Pressure Drop Curve Number Spool Type P A B T P B A T P T 5 2 5 4 2 6 3 6 5 3 3 5 4 5 5 4 5 4 5 5 40 5 2 4 5 1 5 2 3 4 2 1 6 2 3 4 2 1 60 5 2 5 5 7 6 2 6 5 9 5 4 5 5 10 5 4 5 5 11 5 3 5 5 12 E 2 Manually Operated Directional Valves DMT-10, 10X Flow Rate For DMT-03 , DMG-03 , DMG-06 , and DMG-10 , refer to the table below then see the related page. Model Number DMT-03 DMG-03 DMG-06 DMG-10 Pressure Drop Characteristics Same as DSG-03 Series Solenoid Operated Directional Valves (Standard Type) Same as Solenoid Controlled Pilot Operated Directional Valves (DSHG-06) Same as Solenoid Controlled Pilot Operated Directional Valves (DSHG-10) Page Remarks 371 393 3D is same as 3C 393 Manually Operated Directional Valves 433 69.7 (2.74) -50/5080/5090 54 (2.13) 44 (1.73) How to Change Lever Position: The lever position can 30˚ be changed to any position in five different positions shown on the sketch in 30˚ the right. For the lever position change, remove the Soc. Hd. Cap Screw and lever once, set the lever at 30˚ the required position and tighten it with the Soc. Hd. Cap Screw 30˚ firmly. 27 (1.06) 10 (.39) 27 (1.06) 46 (1.81) 70 (2.76) Soc. Hd. Cap Screw 4 (.16) Hex. Soc. 48.7 (1.92) 108.5 (4.27) 193.8 (7.63) Position #1 74.5 (2.93) 27 (1.06) Position #2 Position #3 25 (.98) Dia. 20 1 3 0˚ 2 0˚ Cylinder Port "B" "C" Thd. Tank Port " T" "C" Thd. 1. Lever Operating Torque: Not exceeding 30 Nm (266 IN. 1bs.) ˚ R94.5 (R3.72) Rc 3/8 3/8 BSP.F DMT-03- -5090 3/8 NPT 27 (1.06) -5080 39.7 (1.56) 21.8 (.86) 26.8 (1.06) DMT-03- 46.3 (1.82) -50 85.3 (3.36) "C" Thd. DMT-03- 139 (5.47) Model Numbers Cylinder Port "A" "C" Thd. 12 (.47) 30˚ Pressure Port "P" "C" Thd. 7(.28) Dia. Through 11(.43) C' bore 4 Places 2 (0.8) DMT-03- 19 (.75) 92 (3.62) Pressure Port "P" Cylinder Port "A" Cylinder Port "B" A "h" Thd. Rc 3/4 Rc 1 DMT-06DMT-06X- -3090 -3090 3/4 NPT 1 NPT DMT-10DMT-10X- -30 -30 Rc 1-1/4 Rc 1-1/2 DMT-10DMT-10X- -3080 1-1/4 BSP.F -3080 1-1/2 BSP.F DMT-10DMT-10X- -3090 1-1/4 NPT -3090 1-1/2 NPT Model No. Position #1 Neutral Position #2 40 (1.57) Dia. Position #3 U J V K L N Q S S d 3/4 BSP.F -3080 -3080 1 BSP.F C b DMT-06DMT-06X- C a -30 -30 R "e " D Z DMT-06DMT-06X- B T Y Model Numbers "f" Dia. Through "g" Dia. Spotface 4 Places Tank Port " T" H F E F -30/3080/3090 -30/3080/3090 P DMT-06, 06XDMT-10, 10X- DIMENSIONS IN MILLIMETRES (INCHES) "h" Thd. 4 Places X X Stroke Dimension mm (Inches) C D E F H J K L N Q S U V X Y Z a b d e f g DMT-06 50 30 126 47.5 24 320 255 137 118 107 33.5 86 76 9 40 25 250 100 63.5 12 11 17.5 DMT-06X (1.97) (1.18) (4.96) (1.87) (.94) (12.60) (10.04) (5.39) (4.65) (4.21) (1.32) (3.39) (2.99) (.35) (1.57) (.98) (9.84) (3.94) (2.50) (.47) (.43) (.69) DMT-10 66 40 160 62.5 33 402 320 173 147 135 40 102 90 12.5 50 35 300 120 78.5 15 13.5 21 DMT-10X (2.60) (1.57) (6.30) (2.46) (1.30) (15.83) (12.60) (6.81) (5.79) (5.31) (1.57) (4.02) (3.54) (.49) (1.97) (1.38) (11.81) (4.72) (3.09) (.59) (.53) (.83) 434 Manually Operated Directional Valves DIRECTIONAL CONTROLS DMG-01- Mounting surface: ISO 4401-AB-03-4-A -10/1090 DIMENSIONS IN MILLIMETRES (INCHES) 5.5(.22) Dia. Through 9.5(.37) Dia. C' bore 4 Places R49 (R1.93) Cylinder Port "A" 71 (2.80) 40.5 (1.59) 22(.87):3C 17(.67):3D ,2D ,2B 11 (.43) 27˚ 15.5 (.61) 0.75 31 (1.22) (.03) 32.5 (1.28) Position #3 Pressure Port "P" 27˚ Neutral Position #2 Tank Port " T" Cylinder Port "B" Position #1 E Four positions are available in 90˚ increment. 5 (.20) 26 (1.02) Dia. 38 (1.50) 50.5 (1.99) 39 (1.54) Lever Fixing Screw 2.5 (.10) Hex. Soc. 25 (.98) 74 (2.91) 20 (.79) Dia. 65 (2.56) Mounting Surface (O-Rings Furnished) 48 (1.89) Manually Operated Directional Valves The operating lever position can be adjusted as required on the circumference by loosening the set screw. Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356. Manually Operated Directional Valves 435 DMG-03- Mounting surface: ISO 4401-AC-05-4-A -50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Pressure Port "P" 54 (2.13) 7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places 32.5 (1.28) 46 (1.81) 70 (2.76) 69.7 (2.74) Cylinder Port "B" 12 (.47) Cylinder Port "A" 3 1 48.7 50.8 (1.92) (2.00) 108.5 (4.27) 193.8 (7.63) Tank Port " T" 1. Although the tank port is shown on the left in our sub-plate either may be used. 2. The position of operating lever can be changed as required. For the detail, see the DMT-03 in the previous page. 3. Lever Operating Torque: Not exceeding 30 Nm (266 IN. 1bs.) Position #1 Position #2 Position #3 ˚ 20 R94.5 (R3.72) 46.3 (1.82) 139 (5.47) 25 (.98) Dia. 27 (1.06) 2 (.08) 59 (2.32) 76.3 (3.00) 74.5 (2.93) 27 (1.06) 30˚ 2 0˚ 39.7 (1.56) 19 (.75) 92 (3.62) Mounting Surface (O-Rings Furnished) Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 373. 436 Manually Operated Directional Valves DIRECTIONAL CONTROLS DMG-04- -21/2190 Mounting surface: ISO 4401-AD-07-4-A Tank Port "T" 14.2 (.56) 34 (1.34) Pressure Port "P" Cylinder Port "B" 34.9 (1.37) 69.8 (2.75) 72.9 (2.87) 90 (3.54) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places 130 (5.12) 101.6 (4.00) Position #2 32 (1.26) 40 (1.57) Dia. 30 (1.18) 50 (1.97) Position #1 32 (1.26) 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places Cylinder Port "A" 22.5 (.89) 232.5 (9.15) 202.5 (7.97) R200 (R7.87) 1.5 (.06) 10.1 (.40) Position #3 Chain line indicates Spring Offset Models (2B ,2B A). B Mounting Surface (O-Rings Furnished) Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 401. DIMENSIONS IN MILLIMETRES (INCHES) Mounting surface: ISO 4401-AE-08-4-A -50/5090 Drain Port "V" 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places T P 46.1 (1.81) 92.1 (3.63) 118 (4.65) Y 95.8 (3.77) Tank Port "T" Pressure Port "P" 300.5 (11.83) 130.2 (5.13) 53.2 (2.09) 55.8 (2.20) Position #3 57 (2.24) B 77 (3.03) 260.5 (10.26) Position #2 30 (1.18) A 57 (2.24) Position #1 13 (.51) X Cylinder Port "B" Cylinder Port "A" 52 (2.05) 34 (1.34) Indicates Spring Offset Models (2B ). Indicates Spring Offset Models (2B A). 40 (1.57) Dia. 6 (.24) 116 (4.57) 40 47 (1.57) (1.85) 41 (1.61) R200 (R7.87) 6(.24) Dia. Two Locating Pins Manually Operated Directional Valves 4 (.16) 30 (1.18) 103 (4.06) 32 (1.26) A 3(.12) Dia. Two Locating Pins DMG-06- E 50 (1.97) 59.2 (2.33) Drain Port "Y" 12.5 (.49) 156 (6.14) Mounting Surface (O-Rings Furnished) Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 402. Manually Operated Directional Valves 437 DMG-10- Mounting surface: ISO 4401-AF-10-4-A -50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Pressure Port "P" Tank Port "T" 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 6 Places T 79.4 (3.13) 158.8 (6.24) 198 (7.80) Y P 146.5 (5.77) 453 (17.83) 190.5 (7.50) 76.2 (3.00) B 19.6 (.77) X A Drain Port "V" 94.5 114.3 (3.72) (4.50) Cylinder Port "A" Position #3 40 (1.57) Dia. 66.5 (2.62) 47.5 (1.87) 401 (15.79) Position #2 36 (1.42) Cylinder Port "B" 105 105 (4.13) (4.13) Position #1 Two Eye Bolts M8 Indicates Spring Offset Models (2B ) Indicates Spring Offset Models (2B A) 6(.24) Dia. Two Locating Pins 180 (7.09) 65 60 (2.56) (2.36) 6 (.24) 44.5 (1.75) R300 (R11.81) 21.5 (.85) Mounting Surface (O-Rings Furnished) 233.8 (9.20) Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 403. 438 Manually Operated Directional Valves DIRECTIONAL CONTROLS List of Seals DMG-01- -10/1090 14 13 9 12 18 10 17 15 16 X 21 22 25 24 20 19 Item 21 22 23 X 3 Name of Parts O-Ring O-Ring O-Ring 8 6 5 Part Numbers SO-NB-P18 SO-NA-P6 SO-NB-P9 23 2 1 21 11 4 Note: When ordering the o-ring, please specify the seal kit number (KS-DMG-01-10). DMT-03DMG-03- -50/5080/5090 -50/5090 20 28 26 17 25 11 13 3 14 29 30 10 9 27 13 24 23 2 22 15 16 12 Item 14 15 16 17 18 Name of Parts O-Ring O-Ring Back Up Ring O-Ring O-Ring Part Numbers SO-NB-P21 SO-NA-P8 SO-BB-P8 SO-NB-A023 SO-NB-A014 Qty. 2 2 2 1 5 6 21 1 5 18 E Qty. 3 1 4 8 Valve Model Numbers DMT-03-50/5080/5090 DMG-03-50/5090 14 Manually Operated Directional Valves Section X-X 4 Seal Kit Numbers KS-DMT-03-50 KS-DMG-03-50 Note: 1. O-rings of Item 18 are not used for DMT-03. 2. When ordering the seals, please specify the seal kit number from the table right. Manually Operated Directional Valves 439 List of Seals DMT-06, 06XDMT-10, 10X- -30/3080/3090 -30/3080/3090 22 5 14 7 21 13 15 23 16 4 17 2 1 26 24 25 12 6 18 19 20 3 List of Seal Kits Item Name of Parts 24 25 Packing Dust Seal Part Numbers DMT-06 UPI 32 40 6Y DKI 32 44 7 10 DMT-10 UPI 40 55 10Y DKI 40 52 7 10 Qty. 2 1 Seal Kit Numbers KS-DMT-06-30 KS-DMT-10-30 Valve Model Numbers -30/3080/3090 DMT-06 DMT-10 -30/3080/3090 Note: When ordering the seals, please specify the seal kit number from the table right. DMG-04DMG-06DMG-10- -21/2190 -50/5090 -40/4090 28 26 9 A 22 10 23 33 36 17 1 6 33 7 31 22 8 15 28 Section A-A A 24 2 21 11 29 32 30 25 29 3 20 List of Seal Kits Item Name of Parts 29 30 31 32 33 O-Ring O-Ring O-Ring O-Ring O-Ring DMG-04 SO-NB-P34 SO-NB-P22A SO-NA-P20 SO-NB-P9 SO-NB-P9 Part Numbers DMG-06 SO-NB-P40 SO-NB-P30 SO-NA-P20 SO-NB-P14 SO-NB-P10 DMG-10 SO-NB-G65 SO-NB-P42 SO-NA-P25 SO-NB-P20 SO-NB-P14 Qty. 2 4 2 1 2 Valve Model Numbers DMG-04 -21/2190 -50/5090 DMG-06 DMG-10-40/4090 Note: When ordering the seals, please specify the seal kit number from the table right. 440 Manually Operated Directional Valves Seal Kit Numbers KS-DMG-04-21 KS-DMG-06-50 KS-DMG-10-40 DIRECTIONAL CONTROLS ■ Mechanically Operated Directional Valves These valves are chiefly used to shift the pilot circuit. Rotary Type Directional Valves and Cam Operated Type Directional Valves are available. ■ Rotary Type Directional Valves These valves are used to rotate the spool either manually or by way of cam and shift the direction of oil flow. The detented mechanism incorporated in these valves prevents the valve from being changed over by itself due to vibrations or any other shocks. Specifications Model Numbers Threaded Connection DRT-02- D -20 Sub-plate Mounting DRG-02- D -20 Max. Operating Pressure MPa (PSI) 7 (1020) Rated Flow L /min (U.S.GPM) 16 (4.2) Max. T-Line Pressure MPa (PSI) 7 (1020) Approx. Mass kg (lbs.) DRT Type 4.7 (10.4) E DRG Type 3.4 (7.5) Model Number Designation F- DR G Special Seals Series Connection Type of Mounting F: Special seals for phosphate ester type fluids (Omit if not required) DR: Rotary Type Directinal Valve -02 T: Threaded Connection G: Sub-plate Mounting -2 Valve No. of Valve Size Position D 2 Spool-Spring Arrangement Spool Type -A -R A: Reversing Dog 02 2 2 D: No-spring Detented 4 3 B: Reversing Dog & Manual C: Manual 02 -20 Operation Drain Type Connection None: Intrenal Drain R: External Drain Design Number 20 20 Design Standards None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. Note: When selecting the Model type, be sure to give the model number from the following Graphic Symbols. No combinations other than those in the table below are allowed. Graphic Symbols No. of Position Operation Type 2-Position Type Reversing Dog Operation #1 Graphic Symbols Model No. B P T DR -02-2D2-A 3-Position Type Reversing Dog & Manual Operation #3 A #1 #3 A B P T DR -02-2D2-B Mechanically Operated Directional Valves When a back pressure of more than 3 MPa (435 PSI) is generated in the tank port, be sure to use External Drain Type. Manual Operation Manual Operation #1 #1 #3 A B P T DR -02-2D2-C #2 #3 A B P T DR -02-3D4-C Instructuions Changeover Torque When the pressure of pressure port "P" and cylinder port "A" (or "B") is set to 7 MPa (1020 PSI), the valve changeover torque will be as right side table: 2-Way directional valves Be sure to use the External Drain Type Valve of spool type "2" and plug the tank port. Mechanically Operated Directional Valves Changeover Torque Tank Port Back Pres. Torque MPa (PSI) Nm (in. 1bs.) 0 1.0 (8.9) 3 (435) 4.8 (42.5) 441 Sub-plates Japanese Standard "JIS" Sub-plate Thread Model Numbers Size DRGM-02-20 Rc 1/4 DRGM-02X-20 Rc 3/8 DRGM-02-R-20 Rc 1/4 DRGM-02X-R-20 Rc 3/8 Drain Connection For Internal Drain For External Drain European Design Standard Sub-plate Thread Model Numbers Size DRGM-02-2080 1/4 BSP.F DRGM-02X-2080 3/8 BSP.F DRGM-02-R-2080 1/4 BSP.F DRGM-02X-R-2080 3/8 BSP.F N.American Design Standard Sub-plate Thread Model Numbers Size DRGM-02-2090 1/4 NPT DRGM-02X-2090 3/8 NPT DRGM-02-R-2090 1/4 NPT DRGM-02X-R-2090 3/8 NPT Approx. Mass kg (1bs.) 1.9 (4.2) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolts The Sub-plate Mounting Type Valves (DRG-02) only are furnished with the following mounting bolts. Socket Head Cap Screw (5 Pcs.) Model Numbers Japanese Standard "JIS" European Design Standard M8 45 Lg. DRG-02 N. American Design Standard 5/16-18 UNC 1-3/4 Lg. Pressure Drop 0.3 Viscosity 20 2 2 2 2 2 1 2 mm2/s 15 SSU 0.1 Factor 0 0 1 8 16 L /min 12 2 Flow Rate 3 4 U.S.GPM 56 (2.20) 30 (1.18) Cylinder Port "B" 90 100 Position #1 45˚ 45 11 (.43) Dia. Through 17.5 (.69) C' bore 2 Places ˚ 2 R1 47) . (R 134(5.28) 110 (4.33) "C" Thd. 4 Places Type "B": Reverseing Dog and Manual Operation 45˚ Type "C": Manual Operation 45˚ 1.50) R38(R DIMENSIONS IN MILLIMETRES (INCHES) R105(R4.13) R105(R4.13) 32(1.26) 30 Dia. (1.18) Position #1 Position #3 22.5˚ 32(1.26) Dia. 22.5˚ 30 (1.18) Position #1 For other dimensions, refer to "Reversing Dog Operation". 442 80 Position #3 5.2(.20) 16(.63) 36˚ "C" Thd. Rc 1/4 1/4 BSP.F 1/4 NPT 70 8(.31) Dia. Pressure Port "P" Model Numbers DRT-02- D - -20 DRT-02- D - -2080 DRT-02- D - -2090 60 R38 (R1.50) 58.5 (2.30) 43 (1.69) 80(3.15) Dia. 76(2.99) Dia. 76.5˚ 80(3.15) Dia. Tank Port "T" 36˚ 50 2. For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/0.850) 151.5 (5.96) Drain Port "Y" "C" Thd. External drain type only has drain port. Cylinder Port "A" 40 Type "A" : Reversing Dog Operation DRT-02- D - -20/2080/2090 76.5˚ 30 10˚ 4 0 20 77 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 10 ( 3. 0 94 ) 0 2 1. For any other viscosity, multiply by the factors in the table below. 2 0.2 Pressure Drop Curve No. P A B T P B A T Valve Type 2D2 3D4 10˚ 26 (1.02) 40 Hydraulic Fluid: Viscosity 35 mm2/s (164 SSU) , Specific Gravity 0.850 1 0.4 MPa 50(1.97) Dia. Pressure Drop P PSI 60 Mechanically Operated Directional Valves Position #3 22.5˚ 22.5˚ Neutral Position #2 DIRECTIONAL CONTROLS DRG-02- D - -20/2090 Type "A": Reversing Dog Operation Cylinder Port "B" Cylinder Port "A" R38 33.4(1.31) Pressure Port "P" 45˚ 45˚ 8(.31) Dia. 12(.47) 106(4.17) Dia. Tank Port "T" . 50 (R1 ) 26 (1.02) 82.6(3.25) Dia. Position #3 Position #1 50(1.97) Dia. 103.5 (4.07) 25 63 (2.48) (.98) 42 (1.65) 8.8(.35) Dia. Through 14(.55) C' bore 5 Places Mounting Surface (O-Rings Furnished) For information on Type "B": reversing Dog and Manual Operation and Type "C": Manual Operation, see DRT-02 on the previous page. "H" Dia. "E" Thd. 16(.63) Deep 5 Places Sub-plate Model Numbers "D" Thd. B 10˚ 10˚ 22.5 36 "C" Thd. 4 Places 22 (.87) 11.2 (.44) 82.6(3.25) 22.5 "F" Dia. 4 Places 25 (.98) 151 (5.94) 127 (5.00) A "C" Thd. "D" Thd. "E" Thd. 106(4.17) mm (Inches) F H Rc 1/4 Rc 3/8 M8 11 (.43) DRGM-02-2080 DRGM-02X-2080 1/4 BSP.F 3/8 BSP.F M8 11.7 (.46) DRGM-02-2090 DRGM-02X-2090 1/4 NPT 3/8 NPT 5/16-18 UNC 11 (.43) DRGM-02-R-20 DRGM-02X-R-20 Rc 1/4 Rc 3/8 Rc 1/4 M8 11 (.43) 11 (.43) DRGM-02-R-2080 DRGM-02X-R-2080 1/4 BSP.F 3/8 BSP.F 1/4 BSP.F M8 11.7 (.46) 11.7 (.46) DRGM-02-R-2090 DRGM-02X-R-2090 1/4 NPT 3/8 NPT 1/4 NPT 5/16-18 UNC 11 (.43) 11 (.43) DRGM-02-20 DRGM-02X-20 P R12(R.47) 11(.43) Dia. Through 17.5(.69) C' bore 2 Places 36 T Remarks Mechanically Operated Directional Valves DIMENSIONS IN MILLIMETRES (INCHES) Sub-plates : DRGM- 02 - -20/2080/2090 02X 62.7(2.47) E For Internal Drain Mechanically Operated Directional Valves For External Drain 443 ■ List of Seals DRT-02- D - -20/2080/2090 16 6 17 4 9 10 11 8 7 12 5 15 3 14 1 13 2 Item Name of Parts Part Numbers Qty. 14 O-Ring SO-NB-G35 2 15 O-Ring SO-NA-P16 1 Remarks Included in Seal Kit (Kit No.: KS-DRT-02-20) DRG-02- D - -20/2090 18 5 9 12 4 11 7 6 13 2 16 15 19 3 8 14 1 15 Item 444 17 Name of Parts Part Numbers Qty. 15 O-Ring SO-NB-G35 2 16 O-Ring SO-NA-P16 1 17 O-Ring SO-NB-P16 4 Remarks Included in Seal Kit (Kit No.: KS-DRG-02-20) Mechanically Operated Directional Valves DIRECTIONAL CONTROLS ■ Cam Operated Directional Valves These valves may be used to shift the direction of oil flow by depressing the spool by way of a cam. Specifications Threaded Connection DCT-01-2B -40 DCT-03-2B -50 Max. Flow L /min (U.S.GPM) Sub-plate Mounting DCG-01-2B -40 DCG-03-2B -50 30 (7.9) 100 (26.4) Max. Operating Pressure MPa (PSI) 21 (3050) 25 (3630) Max. T-Line Pressure MPa (PSI) 7 (1020) 10 (1450) Approx. Mass kg (lbs.) DCT Type 1.1 (2.4) 4.5 (9.9) DCG Type 1.1 (2.4) 3.8 (8.4) Max. flow indicates the ceiling flow which does not affect the normal function (changeover) of valves. Model Number Designation FSpecial Seals F: Special seals for phosphate ester type fluids (Omit if not required) DC T -01 -2 B No. of Series Type of Valve Valve Number Connection Size Position DC: Cam Operated Directional Valve T: Threaded Connection 2 03 B: Spring Offset 01 -R Spool Type 01 2 G: Sub-plate Mounting Spool-Spring Arrangement 2 -40 None Normal Position Y R DC -01 only 40 50 3 40 8 Design Standards Design Number Roller Position Mounting Surface 50 03 E None: Japanese Standard "JIS" 80: European Design Standard 90: N. American Design Standard None: Japanese Standard "JIS" & European Design Standard 90: N. American Design Standard Mechanically Operated Directional Valves Model Numbers Sub-plates Valve Model Numbers DCG-01 DCG-03 Japanese Standard "JIS" European Design Standard Sub-plate Model Numbers N. American Design Standard Thread Size Approx. Mass kg (1bs.) DSGM-01-3190 1/8 NPT 0.8 (1.8) DSGM-01X-3190 1/4 NPT 0.8 (1.8) DSGM-01Y-3190 3/8 NPT 0.8 (1.8) DSGM-03-2190 3/8 NPT 3.0 (6.6) 1/2 BSP.F DSGM-03X-2190 1/2 NPT 3.0 (6.6) 3/4 BSP.F DSGM-03Y-2190 3/4 NPT 4.7 (10.4) Sub-plate Model Numbers Thread Size Thread Size DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP.F DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.F DSGM-01Y-31 Rc 3/8 DSGM-03-41 Rc 3/8 DSGM-03-2180 3/8 BSP.F DSGM-03X-41 Rc 1/2 DSGM-03X-2180 DSGM-03Y-41 Rc 3/4 DSGM-03Y-2180 Sub-plate Model Numbers Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mechanically Operated Directional Valves 445 Mounting Bolts Socket head cap screws in the table below are included. Socket Head Cap Screw Model Numbers Japanese Standard "JIS" European Design Standard M5 DCT-01 N. American Design Standard 45 Lg. No. 10-24 UNC DCG-01 M5 45 Lg. No. 10-24 UNC DCG-03 M6 35 Lg. 1/4-20 UNC Tightening Torque Nm (in. 1bs) Qty. 1-3/4 Lg. 2 1-3/4 Lg. 4 1-1/2 Lg. 4 5-7 (43-60) 5-7 (43-60) 12-15 (105-130) Direction of Oil Flow for Roller Position Roller Position and Direction of Oil Flow Model Numbers Graphic Symbols Roller Stroke from Offset Position mm(Inches) Depressed Extended(Offset) DCT -01-2B2 DCG DCT -01-2B3 DCG DCT -01-2B8 DCG A B P T A B P T A B P T DCT -03-2B2 DCG DCT -03-2B3 DCG DCT -03-2B8 DCG P A B T P B All ports blocked 0 3 .8 (.150) P A B T 4.6 (.181) 9.5 (.374) 3 .8 (.150) 0 B P T A B P T A B P T A T 4.6 (.181) P B A&T ports blocked A P B All ports open 0 A T 9.5 (.374) P A B&T ports blocked 3 .8 (.150) P B A T 0 9.5 (.374) B T P A All ports blocked 3.4 3.8 (.134) (.150) P B A T 0 0 P A All ports open 3 .0 (.118) P A B&T ports blocked 7 (.276) 4.0 (.157) 7 (.276) All ports blocked 3 .6 (.142) B T P B A&T ports blocked 4.7 (.185) 7 (.276) Instructions Valve Type "2B8" Tank port "T" functions as a drain port. Directly connect it to the reservoir. [Max. allowable back pressure 0.35 MPa (50 PSI)]. Actuation Force Actuation Force 1bf 40 N 200 150 20 0 100 50 0 Force 0 0 2.5 500 5.0 7.5 1000 10 MPa 1500 PSI T-Line Back Pressure 446 Mechanically Operated Directional Valves DIRECTIONAL CONTROLS Pressure Drop Pressure drop curves based on viscosity of 35 mm2 /s (164 SSU) and specific gravity of 0.850. DCT -01 DCG MPa 1.2 Pressure Drop P PSI 150 0.8 100 Model Numbers 1 2 DCT-01-2B2 DCT-01-2B3 DCT-01-2B8 DCG-01-2B2 DCG-01-2B3 DCG-01-2B8 3 50 0.4 0 0 0 0 10 2 30 L /min 20 4 Flow Rate 6 P Pressure Drop Curve No. A B T P B A T 1 1 2 2 2 1 2 2 3 3 3 3 E 8 U.S.GPM DCT -03 DCG 350 MPa 2.5 1 2 300 Pressure Drop P 2.0 Model Numbers 3 250 200 150 DCG-03-2B2 DCG-03-2B3 DCG-03-2B8 1.5 5 6 4 1.0 7 100 0.5 50 0 0 0 0 20 40 5 10 60 80 15 20 Flow Rate 120 L /min 100 25 30 U.S.GPM P Pressure Drop Curve No. A B T P B A T 2 1 4 4 3 2 7 7 6 5 Mechanically Operated Directional Valves PSI For any other viscosity, multiply the factors in the table below. Viscosity mm2/s 15 20 30 40 50 60 70 80 90 100 SSU 77 98 141 186 232 278 324 371 417 464 Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/G) where, P is a value on the above chart and G is 0.850. Mechanically Operated Directional Valves 447 35.5 (1.40) 28.5 (1.12) 8.5 (.33) 5.5 (.22) Dia. Through 9.5 (.37) C' bore 3 places 40.5 (1.59) 29 (1.14) 19 (.75) Pressure Port "P" "C" Thd. Cylinder Port "A" "C" Thd. 0.75 (.03) 10.25 (.40) 22.25 (.88) 32.5 (1.28) 48 (1.89) 55.8 (2.20) 9 (.35) A B 7.75 (.31) DCT-01-2B - -40/4080/4090 Cam and Roller Travel Tank Port "T" "C" Thd. 53 38.5 (2.09) (1.52) Fully Extended 110 (4.33) 17 (.67) Dia.Roller Height of Cam 9.5(.37) x.5 0 Cylinder Port "B" "C" Thd. Max. 66 (2.60) Position "Y" 24 (.94) 2 (.08) Ma 25 (.98) 38 (1.50) 49 (1.93) 4 (.16) Position " R" Normal Position Cam T 13.5 (.53) Stroke 9.5 (.37) Extended (Offset) Model Numbers DCT-01-2B - -40 DCT-01-2B - -4080 DCT-01-2B - -4090 65 (2.56) Note: When mounting the valve, be sure to use two mounting holes marked with 2 (.08) 10 (.39) 54 (2.13) 44 (1.73) 27 (1.06) 7 (.28) Dia. Through 11 (.43) C' bore 4 places Height of Cam 7 (.28) Ma x .50 2 (.08) 27 (1.06) 46 (1.81) 70 (2.76) Fully Extended 73.3 (2.89) Fully Extended 158.6 (6.24) Cylinder Port "B" "C" Thd. Tank Port "T" "C" Thd. Cam 7 (.28) 26.8 (1.06) 27 (1.06) 35.3 (1.39) 85.3 (3.36) 21.8 (.86) 19 (.75) 448 Pressure Port "P" "C" Thd. Cam and Roller Travel 6 (.24) 18 (.71) Dia.Roller . 12 (.47) 56.8 (2.24) 50 (1.97) 46.2 (1.82) Chain line indicates the Model DCT-03-2B -R. "C" Thd. Rc 1/8 1/8 BSP.F 1/8 NPT DIMENSIONS IN MILLIMETRES (INCHES) DCT-03-2B - -50/5080/5090 Cylinder Port "A" "C" Thd. Depressed 92 (3.62) Mechanically Operated Directional Valves Depressed 8.2 (.32) Max. Stroke Extended (Offset) Model Numbers DCT-03-2B - -50 DCT-03-2B - -5080 DCT-03-2B - -5090 "C" Thd. Rc 3/8 3/8 BSP.F 3/8 NPT DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AB-03-4-A DCG-01-2B - - 40/4090 40.5 (1.59) Pressure Port "P" 31 (1.22) 32.5 (1.28) 48 (1.89) 55.8 (2.20) 8.5 (.33) 15.5 (.61) 0.75 (.03) 7.75 (.31) 35.5 (1.40) 28.5 (1.12) Cylinder Port "B" Cylinder Port "A" 53 (2.09) 17(.67) Dia. Roller 5.5 (.22) Dia. Through 9.5 (.37) C' bore 4 places Fully Extended 110 (4.33) Tank Port "T" Mounting Surface (O-Rings Furnished) 65 (2.56) Note1: For the cam and roller travel, see DCT-01 in the previous page. Note2: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356. DIMENSIONS IN MILLIMETRES (INCHES) Mounting Surface: ISO 4401-AC-05-4-A DCG-03-2B - - 50/5090 12 (.47) 54 (2.13) 73.3 50.8 (2.89) (2.00) Fully Extended 158.6 (6.24) Tank Port "T" 27 (1.06) 35.3 (1.39) 59 (2.32) 6 (.24) 2 (.08) 18 (.71) Dia. Roller Cylinder Port "B" 7 (.28) Dia. Through 11 (.43) Dia. Spotface 4 places 32.5 (1.28) 46 (1.81) 70 (2.76) 56.8 (2.24) 50 (1.97) 46.2 (1.82) 2 (.08) Chain line indicates the Model DCG-03-2B -R Pressure Port "P" Mechanically Operated Directional Valves 13.5 (.53) Cylinder Port "A" E 25 (.98) 38 (1.50) 49 (1.93) 4 (.16) Position " R" Normal Position 3 (.12) Position "Y" 19 (.75) 92 (3.62) Mounting Surface (O-Rings Furnished) . Although the tank port is shown on the left in our sub-plate, either may be used. Note1: For the cam and roller travel, see DCT-03 in the previous page. Note2: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 373. Mechanically Operated Directional Valves 449 ■ List of Seals DCT-01-2B - -40/4080/4090 DCG-01-2B - -40/4090 12 4 2 9 16 13 8 3 14 15 1 14 7 6 List of Seal Kit No. Part Numbers Valve Mdel Numbers DCT-01-2B - -40/4080/4090 DCG-01-2B - -40/4090 Quantity Item Name of Parts DCT-01 DCG-01 13 O-Ring SO-NA-P5 1 1 14 O-Ring SO-NB-P18 2 2 15 O-Ring SO-NB-P9 0 4 Seal Kit Numbers KS-DCT-01-40 KS-DCG-01-40 Note: When ordering the o-rings, please specify the seal kit number from the table right. DCT-03-2B - -50/5080/5090 DCG-03-2B - -50/5090 16 20 19 17 21 15 23 22 5 9 4 13 18 12 8 3 2 14 6 7 1 11 10 List of Seal Kit No. Item Name of Parts Part Numbers 11 O-Ring Quantity DCT-03 DCG-03 SO-NB-P21 2 2 1 12 O-Ring SO-NA-P6 1 13 Back Up Ring SO-BE-P6 1 1 14 O-Ring SO-NB-A014 0 5 Valve Mdel Numbers DCT-03-2B - -50/5080/5090 DCG-03-2B - -50/5090 Note: When ordering the seals, please specify the seal kit number from the table right. 450 Mechanically Operated Directional Valves Seal Kit Numbers KS-DCT-03-50 KS-DCG-03-50 DIRECTIONAL CONTROLS Poppet Type Directional Valves Valve Type Poppet Type Solenoid Operated Directional Valves Graphic Symbols A B b a P T Max. Operating Pressure MPa (PSI) 31.5 (4570) Maximum Flow 5 10 1 2 5 10 20 50 P B 100 200 500 1000 L/min 453 DSLG−01 25 (3630) A U. S. GPM 100 200 DSLHG−04 Multi Purpose Control Valves T 50 Page 1 a b DSLHG−06 Y 459 DSLHG−10 21 (3050) Solenoid Operated Poppet Type Two-Way Valves .5 CDSC−01 CDSC−03 X 480 Y 14 (2030) CDST−03※ CDSG−03 DSPC−01 Shut-off Type Solenoid Operated Directional Valves 2 1 25 (3630) DSPG−01 489 DSPC−03 DSPG−03 Poppet Type Directional Valves 451 Mounting Surface Mounting surfacedimensions conform to ISO standard discribed in below table. Name Model Number Shut-off Type Solenoid Operated Directional Valves Multi Purpose Control Cavles ISO Code of Mounting Surface DSPG-01 ISO 4401-AB-03-4-A DSPG-03 ISO 4401-AC-05-4-A DSPC-01 ISO 7789 20-01-0-93 DSPC-03 ISO 7789 27-01-0-93 DSLHG-04 ISO 4401-AD-07-4-A DSLHG-06 ISO 4401-AE-08-4-A DSLHG-10 ISO 4401-AF-10-4-A Interchangeability in Installation between Current and New Design Model change has been made on the following products. The difference between current and new design has been described on the paragraph of “Interchangeability in Installation between Current and New Design”. Refer to relevant pages on each series. Model Numbers Name New Current Multi Purpose Control Valves Solenoid Operated Poppet Type Two-Way Valves Shut-offf Type Solenoid Operated Directional Valves Mtg. Interchangeability Page Main changes DSLHG-04- - -12 DSLHG-06- - -12 DSLHG-10- - -12 DSLHG-04- - -13 DSLHG-06- - -13 DSLHG-10- - -13 Yes — Pilot valve (DSG-01) changed to design. CDS -03 -C- -20 CDS -03 -C- -21 Yes 488 The change of solenoid ratings. DSP -01-C- -10 DSP -01-C- -20 Yes — The change of solenoid. Solenoid ■ Solenoid connector (DIN connector) The solenoid connector is in accordance with the international standard ISO 4400 (Fluidpower System and components-Three-Pin electrical plug connectorsCharacteristics and requirements.). ■ AC Solenoid 50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed. ■ DC Solenoid ( -series Solenoid) -series DC Solenoid which has a reputation for excellent DC control is employed. 1. The spark between the relay contacts has been eliminated and therefore the valve can be operated by miniature relays. 2. The surge voltage is approximately 10 % of that normally experienced. 3. Time lag on de-exercitation is reduced by approximately 50 %. 452 ■ R Type Models with Current Rectifier and DC Solenoid Specially designed DC solenoids and receptacle (or connector) containing AC-DC rectifier and transient peak suppressor are provided. Connection to be made to AC power source as with conventional AC solenoid. Remarkably high reliability and long life and other advantages including quiet valve operation. No overheating of coil due to the spool sticking and protection against transient voltage peaks are assured. ■ Insulation Class of Solenoid Model Numbers Insulation Class DSLG-01 DSLHG-04/06/10 CDSC-01 CDS -03 DSP -01/03 Poppet Type Directional Valves Class H DIRECTIONAL CONTROLS ■ Poppet Type Directional Valves These are Solenoid Operated Directional Valves of No Leak Type developed with the aim of responding the demand of the age including energy saving. Because these valves are of no leak type they allow the low viscosity hydraulic fluids to be used as well as the circuit construction which cannot be used by the conventional spool type directional valves because of too much internal leak of pressure oil. The use of the low viscosity hydraulic fluids reduces the pressure loss which can arise from the passage resistance of the hydraulic fluids, leading to the system energy saving. ■ Poppet Type Solenoid Operated Directional Valves High Response High Reliability Because these valves are of poppet type, there is no overlap, high response can be achieved. At the same time, hydraulic lock is eliminated. ISO Comformant Mounting Surface Because the mounting surface conforms to ISO 4401-AB-03-4-A, there is an interchangeability with the conventiona l valves. This makes it possible to use these valves in combination with 01 Series Modular Valves. Specifications Model Numbers Max. Operating Pressure L /min MPa (PSI) (U.S.GPM) Max. Flow Max. TLine Back Pressure MPa (PSI) Max. Changeover Frequency min-1 {Cycles/Min} Internal leakage Approx. Mass 3 cm /min (cu. in./min) Graphic Symbols kg (lbs.) A DSLG-01-3-C- -N-11 DSLG-01-3-O- -N-11 16 (4.2) 31.5 (4570) 16 (2320) 240 Or Less 0.5 1 (.03) a 1.9 (4.2) P b P Or Less 1 2 (.06) DSLG-01-4-O- -N-11 T A 1. This is the leakage towards "T" port in A port block at "P" port pressure 14 MPa (2030 PSI). 2. This is the leakage towards "T" port in A•B port block at "P" port pressure 14 MPa (2030 PSI). 3.7 (8.2) T A B P T a b Poppet Type Solenoid Operated Directional Valves E No Leak Sheet type seal has been adopted and internal leak is greatly reduced. Solenoid Ratings Electric Source Coil Type DC (K Series) D12 D24 R100 R200 AC DC Rectified Frequency (Hz) 50/60 50/60 Current & Power at Rated Voltage Voltage (V) Source Rating 12 24 100 200 Serviceable Range 10.8 21.6 90 180 - 13.2 26.4 110 220 Holding (A) 2.45 1.23 0.33 0.16 Power (W) 29 29 Poppet Type Solenoid Operated Directional Valves 453 Model Number Designation F- DSLG -01 -4 Valve Size Special Seals Series Number F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) DSLG : Poppet Type Solenoid Operated Directional Valve (Sub-plate Mtg.) -O Number of Port 3: 3 Port 01 4: 4 Port -D24 -N -11 Function Coil Type Type of Electrical Conduit Connection Design Number O: Normally Open C: Normally Closed DC D12, D24 N: Plug-in Connector 11 O: Normally Open AC DC R100 R200 Design Standards Refer to Design Standards: None ........... Japanese Standard "JIS" and European Design Standard 90 ............... N. American Design Standard Sub-plate European Design Std. Japanese Standard "JIS" Piping Size 1/8 1/4 3/8 N. American Design Std. Sub-plate Model No. Thread Size Sub-plate Model No. Thread Size Sub-plate Model No. Thread Size Approx. Mass kg (lbs.) DSGM-01-31 DSGM-01X-31 DSGM-01Y-31 Rc 1/8 Rc 1/4 Rc 3/8 DSGM-01-3180 DSGM-01X-3180 1/8 BSP.F 1/4 BSP.F DSGM-01-3190 DSGM-01X-3190 DSGM-01Y-3190 1/8 NPT 1/4 NPT 3/8 NPT 0.8 (1.8) 0.8 (1.8) 0.8 (1.8) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolts Four socket head cap screws in the table below are included. Descriptions Japanese Standard "JIS" European Design Standard N. American Design Standard Socket Head Cap Screw (4 pcs. ) M5 45 Lg. No. 10-24 UNC 1-3/4 Lg. Tightening Torque 5-7 Nm (44-62 in. lbs.) [Applicable to working pressure more than 25 MPa (3630 PSI) : 6-7 Nm (53-62 in. lbs.)] Instructions Operating Force by Manual Actuator Solenoid Shifting On double solenoid valves do not energise both at the same time. Valve Tank Port Avoid connecting the valve tank port to a line with possible surge pressure. Operating Force by Manual Actuator Take care as the operating force by the manual actuator increases in proportion to the tank line back pressure. (See the graph right.) 454 Operating force Mounting No mounting restrictions for any models. lbs. 30 N 150 20 100 10 50 0 0 0 0 1.0 100 2.0 200 300 3.0 400 Tank Line Back Pressure Poppet Type Solenoid Operated Directional Valves 4.0 MPa 500 PSI DIRECTIONAL CONTROLS Pressure Drop Hydraulic Fluid: Viscosity 35 mm2 /s (164 SSU), Specific Gravity 0.850 4 P o r t V a lv e PSI 350 3 P o r t V a lv e MPa 2.5 A PSI 350 B a 2.0 300 T P 200 1.5 Pressure Drop Pressure Drop A b P b P 2.0 T P 300 MPa 2.5 1.0 P A P B 100 0.5 0 A 200 1.5 P 1.0 P A 100 A T B T 0 5 10 1 T 0.5 0 0 a 2 15 16 L /min 3 4 A T 0 0 0 0 U.S.GPM 5 10 1 2 Flow rate E 1516 L /min 3 4 U.S.GPM Flow rate Viscosity mm2/s SSU Factor 15 20 30 40 50 60 70 80 90 100 77 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) Changeover Time Changeover time varies according to hydraulic circuit of the model actually used and conditions. An example of measurement is given in the figure below. Test Circuit and Conditions Result of Measurement (AC (DC Solenoid) ON Current Waveform a b DC Rectified) Current Waveform ON OFF OFF T1 T1 T2 Pressure Waveform T2 Pressure Waveform Note: Alternate long and short dash lines in the pressure waveform figures indicate the waveforms for Normally Closed Type 3 Port Valves. Poppet Type Solenoid Operated Directional Valves For any other viscosity, multiply the factors in the table below. Presssure Detector Solenoid Type DC Pressure: 21 MPa (3050 PSI) Flow Rate: 16 L /min (4.2 U.S.GPM) Voltage: Rated voltage AC DC Rectified Model Numbers DSLG-01-4-O-D DSLG-01-3-O-D DSLG-01-3-C-D DSLG-01-4-O-R DSLG-01-3-O-R DSLG-01-3-C-R Time (ms) T1 T2 30 55 55 30 70 25 55 150 150 55 70 150 Poppet Type Solenoid Operated Directional Valves Remarks 4 port valve, normally open 3 port valve, normally open 3 port valve, normally closed 4 port valve, normally open 3 port valve, normally open 3 port valve, normally closed 455 Mounting Surface: ISO4401-AB-03-4-A 4 Port Valve Normally Open: DSLG-01-4-O- -N-11/1190 DIMENSIONS IN MILLIMETRES (INCHES) Pressure Port "P" 5.5(.22) Dia. Through 9.5(.37) C' bore 4 Places 110 (4.33) Cylinder Port "B" 31 (1.22) 32.5 (1.28) 0.75 (.03) 40.5 (1.59) Tank Port "T" Cylinder Port "A" 263 (10.35) 96.5 (3.80) Cable Departure Cable Applicable: Outside Dia. . . . . . . 8-10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 Sq. in.) 48 (1.89) F E Mounting Surface (O-Rings Furnished) Model Numbers 60 (2.36) SOL b 32 (1.26) 38 (1.50) SOL a 62.3 (2.45) C D 53.5 (2.11) Four positions of cable departure are available in 90˚ increments. The connector can be moved to various positions by loosening the "Lock Nut". After location tighten "Lock Nut". Lock Nut Tightening Torque: 10.3 - 11.3 Nm (90 - 100 IN. lbs.) 37.5 (1.48) 118 (4.65) 22 (.87) Manual Actuator 6 (.24) Dia. Dimensions mm (Inches) C D E F DSLG-01-4-O-D -N 108 64 39 27.5 (4.25) (2.52) (1.54) (1.08) DSLG-01-4-O-R -N 111 57.2 51 34 (4.37) (2.25) (2.01) (1.34) The information on 3 Port Valves is provided in the following page. Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356. 456 Poppet Type Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Mounting Surface: ISO4401-AB-03-4-A 3 Port Valves DIMENSIONS IN MILLIMETRES (INCHES) N o r m a lly O p e n T y p e : DSLG-01-3-O- -N-11/1190 Cylinder Port "A" Cylinder Port "A" 31 22.5 (.89) 5.5(.22) Dia. Through 9.5(.37) C' bore 4 Places Cable Departure 151.5 (5.96) 29.5 (1.16) 151.5 (5.96) 72.5 (2.85) D D E C SOL a 28 (1.10) 28 (1.10) 70 (2.76) 38 (1.50) 52 (2.05) 55.1 (2.17) SOL b 55.1 (2.17) 52 (2.05) 38 (1.50) Mounting Surface (O-Rings Furnished) E Cable Departure E C 5.5(.22) Dia. Through 9.5(.37) C' bore 4 Places Tank Port " T" 13.5 (.53) Mounting Surface (O-Rings Furnished) Model Numbers 70 (2.76) 13.5 (.53) Dimensions mm (Inches) C D E DSLG-01-3- -D -N 104 (4.09) 64 (2.52) 39 (1.54) DSLG-01-3- -R -N 107 (4.21) 57.2 (2.25) 51 (2.01) Poppet Type Solenoid Operated Directional Valves Tank Port " T" 32.5 (1.28) 40.5 (1.59) 0.75 (.03) Pressure Port "P" 86 (3.39) (1.22) 40.5 (1.59) (1.22) 0.75 (.03) Pressure Port "P" 32.5 (1.28) 31 N o r m a lly C lo s e d T y p e : DSLG-01-3-C- -N-11/1190 Cable departure position can be changed. See "4 Port Valves" in the previous page for the details. Note: For the valve mounting surface dimensions, see the dimensional drawing of the sharable sub-plate in page 356. Poppet Type Solenoid Operated Directional Valves 457 ■ List of Seals, Solenoid Ass'y and Connectors 4 Port Valve 24 25 27 18 42 40 41 23 1 28 21 20 24 21 23 25 11 12 13 4 5 14 16 15 19 2 3 6 7 3 Port Valve 8 9 10 5 25 28 List of Seals Change of supply voltage Item Name of Parts Part Numbers 10 11 12 13 14 15 16 25 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring O-Ring SO-NB-P18 SO-NB-P14 SO-NB-P12 SO-NB-P11 SO-NB-P9 SO-NA-P5 2705-VK414322-8 SO-NB-P18 Quantity 4 Port Valve 3 Port Valve 2 2 2 4 2 2 2 1 1 1 1 3 1 1 1 The supply voltage can be changed by replacing the coil 21 only. List of Seal Kits Valve Model Number s DSLG-01-3-O- -N-11 DSLG-01-3-C- -N-11 DSLG-01-4-O- -N-11 Seal Kit Numbers KS-DSLG-01-3-N-11 KS-DSLG-01-4-N-11 Note 1: O-Ring of item 25 are included in solenoid assembly. 2: When ordering the seals, specify the seal kit number from the table right. List of Solenoid Ass'y and Connectors Valve Model No . 458 20 Solenoid Ass'y No. 21 Coil No. DSLG-01- - -D12-N-11 SD1L-12-N-20 C-SD1-12-N-60 DSLG-01- - -D24-N-11 SD1L-24-N-20 C-SD1-24-N-60 DSLG-01- - -R100-N-11 SD1L-100-N-20 C-SR1-100-N-60 DSLG-01- - -R200-N-11 SD1L-200-N-20 C-SR1-200-N-60 27 Connector No. 28 Connector No. GDM-211-A-11 GDM-211-B-11 GDME-211-R-A-10 GDME-211-R-B-10 Poppet Type Solenoid Operated Directional Valves DIRECTIONAL CONTROLS ■ Multi Purpose Control Valves The Yuken Multi-Purpose Control Valves Comply with The Needs of Reducing Cost and Size of Your Machine YUKEN's Multi Purpose Control Valve s are compound valves composed of the main valve having four poppets, 1/8 Solenoid Operated Directional Valves for pilot and Pilot Selector Valves. This valve is multifunctionalized by having individual poppet had functions such as directional control, flow control or pressure control according to the combination of the main valve and pilot selector valve. Features Multi-purpose control valves The valves combine three functions of directional control, flow control and of pilot operated check valve (or counterbalance valve). The valves contribute for reducing a number of valves in applications and space for installation and then eventually leads to reduction in size and cost of your machines. E Multi Purpose Control Valves Quick response, High reliability Changeover response time is very quick as the valves are poppet type, there is no over-lap. No hydraulic lock occurs as there is no leakage of pressurised oil from the seat parts. Easy to reduce shock in your hydraulic system By selecting proper diameter of orifice for pilot, the open/close timing of the flow passage can be set freely. Therefore, smooth starting and stopping of actuator can be done combined with using shockless type poppet. Noise of ON/OFF and vibration of piping in hydraulic system can be also reduced. For regenerative circuit 4 position-4 way type, which is to compose regenerative circuit, is available. By adopting regenerative circuit, gaining fast feed speed by using smaller volume pump is possible. Therefore saving electric power of system is possible. The mounting dimensions are conformed with ISO standard The valves are interchangeable with our conventiona l valves in mounting. Solenoid Operated Directional Valve for Pilot Orifice By selecting proper diameter of orifice for pilot, the open/close timing of the flow passage can be set freely. Pilot Selector Valve X X Y T Y T Section Y-Y Section X-X A B Flow Adjustment Screw P Main Valve Spring Seat Shockless Type Poppet Multi Purpose Control Valves 459 Specifications Max. Flow Model Numbers DSLHG-04-1DSLHG-04-2DSLHG-04-3DSLHG-04-4 DSLHG-04-5 DSLHG-06-1DSLHG-06-2DSLHG-06-3DSLHG-06-4 DSLHG-06-5 DSLHG-10-1DSLHG-10-2DSLHG-10-3DSLHG-10-4 DSLHG-10-5 -13 -13 -13 - - -13 - - -13 -13 -13 -13 - -13 - -13 -13 -13 -13 - -13 - -13 L /min (U.S.GPM) Max. Operating Pressure MPa (PSI) Max. Pilot Pressure Max. T-Line Back Pres. MPa (PSI) MPa (PSI) Ratio of Poppet Area (Seat Area: Annular Area) Pressure Adj. Range of Counterbalance MPa (PSI) Direction & Flow Control 150 (39.6) Pressure Control 1:1 25 (3630) 25 (3630) 16 (2320) 150 {100} (39.6 {26.4}) Refer to Model No. Designation 300 (79.3) 1:1 24:1 1:1 25 (3630) 25 (3630) 16 (2320) 300 {200} (79.3 {52.8}) Refer to Model No. Designation 500 (132) 1:1 24:1 1:1 25 (3630) 25 (3630) 16 (2320) 500 {300} (132 {79.3}) Refer to Model No. Designation 1:1 24:1 Approx. Mass kg (lbs.) 15 15 19 20 22.5 26.5 26.5 28 31 34.5 59 59 62 63.5 67 (33) (33) (42) (44) (50) (59) (59) (62) (68) (76) (130) (130) (137) (140) (148) In case of counterbalance function line, maximum flow is limited to the values in brackets. Solenoid Ratings Refer to Pilot Valve (DSG-01 Series Solenoid Operated Directional Valve) Solenoid Ratings on page 345. Model Number Designation FSpecial Seals DSLH Series Number G Type of Mounting -04 -4 Valve Size Type of Pilot Control 04 DSLH: Multi-Purpose Control Valve G: Sub-plate Mounting 06 -B Counterbalance Function Pressure Adj. Range of Counterbalance MPa (PSI) 1 2 3 4 5 F: For phosphate ester type fluids (Omit if not required) A A : AT Line W : AT & BT Lines 1 1- 7 ( - 1020) B: H : 6 - 25 (870 - 3630) 1 2 3 4 5 A : AT Line W : AT & BT Lines None: 1 - 25 ( 1 - 3630) None: 1 - 25 ( 1 - 3630) 1 2 3 10 4 A : AT Line W : AT & BT Lines 5 See page 462 for functions and purpose of use. 1. See "Min. Adjustment Pressure", page 464, for information on minimum adjustment pressure. 460 Multi Purpose Control Valves DIRECTIONAL CONTROLS Sub-plate Japanese Standard "JIS" Valve Model Numbers Sub-plate Model Numbers DSLHG-04 European Design Standard N. American Design Standard Thread Size Approx. Mass kg (lbs.) Sub-plate Model Numbers Thread Size DHGM-04-20 DHGM-04X-20 Rc 1/2 Rc 3/4 4.4 (9.7) 4.1 (9.0) DHGM-04-2080 DHGM-04X-2080 1/2 BSP.F 3/4 BSP.F DSLHG-06 DHGM-06-50 DHGM-06X-50 Rc 3/4 Rc 1 7.4 (16.3) DHGM-06-5080 7.4 (16.3) DHGM-06X-5080 3/4 BSP.F 1 BSP.F DSLHG-10 1-1/4 NPT 21.5 (47.4) DHGM-10-40 Rc 1-1/4 21.5 (47.4) DHGM-10-4080 1-1/4 BSP.F 21.5 (47.4) DHGM-10-4090 DHGM-10X-40 Rc 1-1/2 21.5 (47.4) DHGM-10X-4080 1-1/2 BSP.F 21.5 (47.4) DHGM-10X-4090 1-1/2 NPT 21.5 (47.4) Approx. Mass kg (lbs.) Sub-plate Model Numbers Thread Size Approx. Mass kg (lbs.) 4.4 (9.7) DHGM-04-2090 4.1 (9.0) DHGM-04X-2090 1/2 NPT 3/4 NPT 4.4 (9.7) 4.1 (9.0) 8.5 (18.7) DHGM-06-5090 8.5 (18.7) DHGM-06X-5090 3/4 NPT 1 NPT 7.4 (16.3) 7.4 (16.3) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. These sub-plates are sharable with those for DSHG Series Solenoid Controlled Pilot Operated Directional Valve. For dimensions, see pages 401 to 403. E Mounting Bolts Socket head cap screws in the table below are included. DSLHG-04 DSLHG-06 DSLHG-10 -E Pilot Connection None: Internal Pilot E: External Pilot Socket Head Cap Screw Japanese Standard "JIS" and European Design Standard N. American Design Standar d Qty. Tightening Torque Nm (In. lbs.) M6 40 Lg. M10 45 Lg. M12 60 Lg. M20 75 Lg. 1/4-20 UNC 1-1/2 Lg. 3/8-16 UNC 1-3/4 Lg. 1/2-13 UNC 2-1/2 Lg. 3/4-10 UNC 3 Lg. 2 4 6 6 12-15 (106-133) 58-72 (513-637) 100-123 (885-1089) 473-585 (4186-5177) T -A100 2 Drain Connection None: External Drain T: Internal Drain Coil Type AC : A100 A120 A200 A240 DC: D12 D24 D48 R: (AC DC) R100 R200 -C -N -13 Manual Override Electrical Conduit Connection Design Number 13 None: Manual Override Pin C: Push Button & Lock Nut (Options) None: Terminal Box Type Multi Purpose Control Valves Model Numbers Design Standards None: Japanese Std. "JIS" 90: N.American Design Std. 13 N: Plug-in Connector Type None: Japanese Std. "JIS" & European Design Std. 13 90: N.American Design Std. A , -5 A ), External Drain must be selected for Drain Connection. 2. In case of lines with counterbalance function (-4 W W The coil type numbers in the shaded column are handled as optional extras. In case these coils are required to be chosen, please confirm the time of delivery with us before ordering. Multi Purpose Control Valves 461 Function and Purpose of Use Function Type of Model Pilot No. Control b DSLHG- -1 Type "1" Graphic Symbols Directional Control Flow Control Pilot Operated Check Valve Pressure Control Purpose of Use a #1 Functions as Three Position Four-Way Valve (Spring Centred Model). #2 #3 A B PT T A P B Y A Position #1 DSLHG- -2 Type "2" b SOL a SOL b a P A P A P B #1 #2 #3 #4 A B b DSLHG- -3 T Both Metre-in and Metre-out are possible Y B a PT To get a function of pilot operated check valve, the following conditions should be fulfilled. Internal pilot type ("P " port pressure) > = ("A""B" ports pressure) External pilot type > (Pilot pressure) = ("A""B" ports pressure) Position #1 #2 #3 #4 T A P DSLHG- -4A b Y B SOL a SOL b ON OFF ON OFF OFF OFF ON ON #1 T A P B #2 #3 A B Y DSLHG- -4W b SOL a SOL b a A P B T Pressure control function (counterbalance valve) has been added to Type "2" to make this type. #2 #3 Used to control the back pressure of the actuator. B P T A B A B Directional Control P T b #1 #2 #3 #4 A B P Y B Type "5" A B Directional Control Directional Control P A Regenerative circuit can be constructed at the Position #3. Y DSLHG- -5A a P ON OFF OFF OFF OFF ON A T Functions as Four Position Four-Way Valve. B Directional Control T Directional Control A A B Directional Control P PT Position #1 T Effective especially when the actuator has inertia force. a Type "4" P T PT T Pressure control function (counterbalance valve) has been added to Type "3" to make this type. Position #1 #2 #3 #4 a SOL a SOL b DSLHG- -5W b ON OFF ON OFF OFF OFF ON ON Used to control the back pressure of the actuator. A B Directional Control P T 462 Functions as Three Position Four-Way Valve (Spring Centred Model) as well as Two Position Valve which uses positions #1 and #3. T Directional Control T Type "3" ON OFF OFF OFF OFF ON B Directional Control #2 #3 A P B T Y Multi Purpose Control Valves A B Directional Control P T DIRECTIONAL CONTROLS Instructions Pilot Pressure Pilot pressure of external pilot drain models must always exceed the pressure of the main pressure port "P ". Pilot Drain Port Avoid connecting the pilot drain port to a line with possible surge pressure. Drain Connection when with Counterbalance Function When a valve having counterbalance function is used with internal drain type, the counterbalance pilot valve is subjected to pressure fluctuation and the pressure setting becomes unstable. For this reason, be sure to use external drain type valve. Flow Adjustment To perform the flow adjustment, loosen the lock nut, then turn the flow adjustment screw clockwise to decrease the flow. Be sure to re-tighten the lock nut after the adjustment. Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control Minimum controlled flow at the time of metre-out control is limited (this does not happen during metre-in control) as shown in the figure below only in the case of pilot control types "2" (DSLHG- -2) and "4A" (DSLHG- -4A). Min. Controlled Flow for Types "2" and "4A" at The Time of Metre-out Control U.S.GPM Min. Flow Rate 4 L/min 15 DSLHG-10-2 DSLHG-06-2 3 E Multi Purpose Control Valves Pressure Adjustment To perform the pressure adjustment, loosen the lock nut, then turn the pressure adjustment screw clockwise to increase the pressure. Be sure to re-tighten the lock nut after the adjustment. 10 DSLHG-04-2, DSLHG- 06 -4A 10 2 DSLHG-04-4A 5 1 0 0 0 0 4 8 1000 12 16 2000 20 24 MPa 3000 3500 PSI Differential Pressure Multi Purpose Control Valves 463 Hydraulic Fluid: Viscosity 35 m m 2/s (164 SSU), Specific Gravity 0.850 Pressure Drop 125 0.8 P A, P B 100 75 50 25 0 PSI 0.6 0.4 0.2 A T, B T 0 0 20 0 5 125 75 50 25 0 U.S.GPM PSI P A 0.8 P B 100 40 60 80 100 120 140 150 L /min 10 15 20 25 30 35 40 D S L H G -0 6 MPa 1.0 Pressure Drop P D S L H G -0 4 MPa 1.0 Pressure Drop P Pressure Drop P PSI 0.6 A T 0.4 0.2 B T 0 0 50 0 10 100 150 200 250 100 75 P A, P B 0.6 0.4 25 0.2 0 B T 0.8 50 L /min 300 A T 0 0 U.S.GPM 20 30 40 50 60 70 80 Flow Rate 125 D S L H G -1 0 MPa 1.0 0 100 20 200 40 Flow Rate 300 60 400 500 L /min 100 120 130 U.S.GPM 80 Flow Rate For any other viscosity, multiply the factors in the table below. mm2/s SSU Viscosity Factor 15 20 30 77 98 141 186 232 278 324 371 417 464 40 50 60 70 80 90 100 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P'= P (G'/0.850) Flow vs. Adjustment Revolutions D S L H G -0 4 U.S.GPM 40 L /min 150 D S L H G -0 6 P: Differential Pres. U.S.GPM 80 L /min 300 D S L H G -1 0 U.S.GPM L /min 500 130 120 P: Differential Pres. 140 70 250 120 20 15 10 5 60 100 P=MPa(PSI) P=21(3050) 80 P=14(2030) 60 Flow Rate Flow Rate 30 25 Flow Rate 35 P=7(1020) 40 0 1 2 3 4 5 150 P=MPa(PSI) P=7(1020) P=3(440) 40 100 P=1.0(145) 0 0 0 P=7(1020) 1 2 Fully Closed 3 4 5 6 7 8 Adj. Screw Position (Number of Turns) P=1.0(145) 0 0 0 6 Adj. Screw Position (Number of Turns) P=14 (2030) 300 200 P=3(440) 50 400 60 20 P=14(2030) 30 10 P=1.0(145) Fully Closed P=MPa(PSI) P=21(3050) 20 0 0 40 200 80 100 P=3(440) 20 50 100 P: Differential Pres. P=21 (3050) 1 Fully Closed 2 3 4 5 6 Adj. Screw Position (Number of Turns) Minimum Adjustment Pressure Because the minimum adjustment pressure varies with the tank line back pressure, add the tank line back pressure to the value on the following lines. 200 150 MPa 1.5 PSI 1.0 100 0.5 50 0 0 0 0 25 5 50 10 15 Flow Rate 464 DSLHG-06Min. Adj. Pressure Min. Adj. Pressure PSI 4 5 75 20 100 L /min 25 U.S.GPM 200 150 MPa 1.5 4 5 DSLHG-10PSI Min. Adj. Pressure DSLHG-04- 1.0 100 0.5 50 0 0 0 0 50 10 100 20 30 150 40 200 L /min 50 U.S.GPM Flow Rate Multi Purpose Control Valves 200 150 MPa 1.5 4 5 1.0 100 0.5 50 0 0 0 0 100 20 300 L /min 200 40 Flow Rate 60 80 U.S.GPM DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AD-07-4-A Terminal Box Type DSLHG-04- 1 - -13/1390 2 DSLHG-04-3- -13/1390 Pressure Port "P" Fully Extended 277(10.91) 69.9 (2.75) 90 (3.54) 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places DC/R : 204.4(8.05) AC : 196.4(7.73) 95(3.74) SOL b Pilot Drain Port "Y" (For External Drain Type only) Cylinder Port "B" Electrical Conduit Connection "C" Thd. (Both Ends) Lock Nut 17(.67) Hex. Flow Adj. Screw 5(.20) Hex. Soc. 1 For other dimensions, see "DSLHG-04- 2 " drawing left. Model Numbers DSLHG-04- - -13 DSLHG-04- - -1390 31 (1.22) "PA" E "PB" 27 (1.06) 4 (.16) 41 (1.61) "PB" 73 (2.87) 193.5 (7.62) 240.5 (9.46) 258.8 (10.19) "BT" "AT" "BT" "PA" Manual Actuator 6(.24) Dia. SOL a SOL a "AT" 46 (1.81) DC/R : 54.7(2.15) AC : 50.7(2.00) 99(3.90) 53 (2.09) Mounting Surface (O-Rings Furnished) DIMENSIONS IN MILLIMETRES (INCHES) 3(.12) Dia. Two Locating Pins DEC. DSLHG-04-4W- - -13/1390 "C" Thd. G 1/2 1/2 NPT DSLHG-04-4A- - -13/1390 Multi Purpose Control Valves 69.9 (2.75) 35(1.38) 50 (1.97) SOL b 3 (.12) 1.6 (.06) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Cylinder Port "A" Electrical Conduit Connection "C" Thd. (Both Ends) Pilot Pressure Port "X" (For External Pilot Type only) Fully Extended 101.6(4.00) 96(3.78) 34.1(1.34) 216.5 (8.52) 263.5 (10.37) 281.8 (11.09) Tank Port " T " Lock Nut 14(.55) Hex. SOL a DEC. "PB" "PA" 278.8 (10.98) 260.5 (10.26) Flow Adj. Screw 5(.20) Hex. Soc. 140 (5.51) "BT" Lock Nut 17(.67) Hex. "AT" 213.5 (8.41) SOL b "AT" "BT" "PA" Fully Extended 96(3.78) Fully Extended 283.3(11.15) DSLHG-04-5W- - -13/1390 3 (.12) For other dimensions, see "DSLHG-04-4W" drawing left. 99(3.90) 53 (2.09) DSLHG-04-5A- - -13/1390 SOL a SOL b DEC. "PB" "PA" 136(5.35) Flow Adj. Screw 5(.20) Hex. Soc. 326.8 (12.87) 308.5 (12.15) "BT" "AT" Lock Nut 17(.67) Hex. 261.5 (10.30) Lock Nut 14(.55) Hex. Counterbalance Pressure Adj. Screw 5(.20) Hex. Soc. INC. "PB" Fully Extended 277(10.91) 1 For other dimensions, see "DSLHG-04- 2 " drawing above. SOL b SOL a 73 (2.87) SOL b Counterbalance Pressure Adj. Screw 5(.20) Hex. Soc. INC. Fully Extended 96(3.78) Fully Extended 283.3(11.15) SOL a "AT" "BT" "PB" "PA" Fully Extended 277(10.91) For other dimensions, see "DSLHG-04- 1 " drawing above. 2 Multi Purpose Control Valves For other dimensions, see "DSLHG-04-5W" drawing left. 465 1 DSLHG-04- 2 - -N-13/1390 Mounting Surface: ISO 4401-AD-07-4-A Plug-in Connector Type Pressure Port "P" Tank Port " T" Fully Extended 277(10.91) 35(1.38) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Cylinder Port "A" 1.6 (.06) 50 (1.97) 69.9 (2.75) 71.5 (2.81) 90(3.54) Pilot Pressure Port "X" (For External Pilot Type only) Fully Extended 101.6(4.00) 96(3.78) 34.1 (1.34) Pilot Drain Port "Y" (For External Drain Type only) Cylinder Port "B" Cable Departure Cable Applicable: Outside Dia. ......... 8 - 10 mm (.31 - .39 in.) Conductor Area .... Not Exceeding 1.5mm2 (.0023 sq. In) DC/R : 54.7(2.15) 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places DC/R : 204.4(8.05) AC : 196.4(7.73) 102 (4.02) C : 50.7(2.00) The position of the Plug-in connector can be changed as illustrated left by loosening the lock nut. After completion of the change, be sure to tighten the lock nut with the torque as specified left. F D AC SOL b 41 Lock Nut 17(.67) Hex. Flow Adj. Screw 5(.20) Hex. Soc. E 31 (1.22) "PB" "PA" Manual Actuator 6(.24) Dia. 3(.12) Dia. Two Locating Pins 4 (.16) "AT" (1.61) 73(2.87) "BT" 193.5(7.62) SOL a Mounting Surface (O-Rings Furnished) DEC. Model Numbers DSLHG-04- -A -N DSLHG-04- -D -N DSLHG-04- -R -N Dimensions mm (Inches) C D E F 39 (1.54) 53 (2.09) 258.5(10.18) 27.5 (1.08) 39 (1.54) 64 (2.52) 269.5(10.61) 27.5 (1.08) 53 (2.09) 57.2 (2.25) 272.5(10.73) 34 (1.34) DSLHG-04-3- -N-13/1390 99(3.90) 53 (2.09) D 3 (.12) SOL a 216.5 (8.52) E SOL b "AT" "BT" "PA" "PB" Dimensions mm (Inches) D E DSLHG-04-3-A -N 53 (2.09) 281.5 (11.08) 64 (2.52) DSLHG-04-3-D -N 292.5 (11.52) 57.2 (2.25) DSLHG-04-3-R -N 299.5 (11.63) For other dimensions, see "DSLHG-04- 1 - -N" drawing above. 2 Model Numbers 466 Multi Purpose Control Valves DIMENSIONS IN MILLIMETRES (INCHES) DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AD-07-4-A Plug-in Connector Type DSLHG-04-4W- - -N-13/1390 DSLHG-04-4A- - -N-13/1390 D Lock Nut 14(.55) Hex. "BT" "AT" E "AT" 213.5 (8.41) "BT" 140 (5.51) Flow Adj. Screw 5(.20) Hex. Soc. DEC. "PA" Fully Extended 277(10.91) Fully Extended 283.3(11.15) Model Numbers DSLHG-04-4W- -A -N DSLHG-04-4W- -D -N DSLHG-04-4W- -R -N For other dimensions, see "DSLHG-04-4W- - -N" drawing left. Dimensions mm (Inches) D E 53 (2.09) 278.5 (10.96) 64 (2.52) 289.5 (11.40) 57.2 (2.25) 292.5 (11.52) 1 For other dimensions, see DSLHG-04- 2 - -N on the previous page. DSLHG-04-5W- - -N-13/1390 E Multi Purpose Control Valves Fully Extended 96(3.78) "PB" "PA" "PB" 73 (2.87) Lock Nut 17(.67) Hex. SOL a SOL b SOL a SOL b Counterbalance Pressure Adj. Screw 5(.20) Hex. Soc. INC. DSLHG-04-5A- - -N-13/1390 99(3.90) 53 (2.09) D 3 (.12) SOL b SOL b SOL a SOL a Lock Nut 14(.55) Hex. E Counterbalance Pressure Adj. Screw 5(.20) Hex. Soc. INC. 261.5 (10.30) "BT" Flow Adj. Screw 5(.20) Hex. Soc. DEC. "AT" 136 (5.35) Lock Nut 17(.67) Hex. "AT" "PB" "PA" "BT" "PA" "PB" Fully Extended 96(3.78) Fully Extended 283.3(11.15) Model Numbers DSLHG-04-5W- -A -N DSLHG-04-5W- -D -N DSLHG-04-5W- -R -N Fully Extended 277(10.91) Dimensions mm (Inches) D E 53 (2.09) 326.5 (12.85) 64 (2.52) 337.5 (13.28) 57.2 (2.25) 340.5 (13.41) 1 For other dimensions, see DSLHG-04- 2 - -N on the previous page. Multi Purpose Control Valves For other dimensions, see "DSLHG-04-5W- - -N" drawing left. DIMENSIONS IN MILLIMETRES (INCHES) 467 Mounting Surface: ISO4401-AE-08-4-A Terminal Box Type DSLHG-06- 1 - -13/1390 2 Fully Extended 350(13.78) : 196.4(7.73) 95(3.74) SOL a Cylinder Port "A" "BT" "AT" Electrical Conduit Connection "C" Thd. (Both Ends) "PA" 46 (1.81) DC/R : 54.7(2.15) AC : 50.7(2.00) "PB" Manual Actuator 6(.24) Dia. SOL b 27 (1.06) 50 (1.97) 90(3.54) 218.5 (8.60) 265.5 (10.45) 283.8 (11.17) 53 (2.09) SOL a Cylinder Port "B" 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places DC/R : 204.4(8.05) AC SOL b 99(3.90) 306.8 (12.08) 77 (3.03) 3 (.12) 92.1 (3.63) 118 (4.65) 46.1 (1.81) Pilot Pressure Port "X" (For External Pilot Type only) Electrical Conduit Connection "C" Thd. (Both Ends) Pilot Drain Port "Y" (For External Drain Type only) 288.5 (11.36) Fully Extended 130.2 (5.13) 97.8(3.85) 53.2 (2.09) 241.5 (9.51) Tank Port " T" DSLHG-06-3- -13/1390 Pressure Port "P" 1 For other dimensions, see "DSLHG-06-2 " drawing left. "BT" "AT" Model Numbers "C" Thd. G 1/2 DSLHG-06- - -13 DSLHG-06- - -1390 1/2 NPT Lock Nut 19(.75) Hex. Flow Adj. Screw 6(.24) Hex. Soc. DEC. Mounting Surface (O-Rings Furnished) 41 6 (.24) (1.61) "PB" "PA" 6(.24) Dia. Two Locating Pins DIMENSIONS IN MILLIMETRES (INCHES) DSLHG-06-4W- -13/1390 DSLHG-06-4A- -13/1390 Fully Extended 309(12.17) Fully Extended 154.5(6.08) Lock Nut 14(.55) Hex. SOL b SOL a Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. 165 (6.50) Flow Adj. Screw 6(.24) Hex. Soc. "PA" 241.5 (9.51) "AT" Lock Nut 19(.75) Hex. 288.5 (11.36) 306.8 (12.08) SOL a "BT" "AT" "BT" "PB" DEC. "PA" 1 For other dimensions, see "DSLHG-06- 2 " drawing above. DSLHG-06-5W- -13/1390 3 (.12) Fully Extended 309(12.17) Lock Nut 14(.55) Hex. SOL b For other dimensions, see "DSLHG-06-4W" drawing left. 99(3.90) 53 (2.09) "PA" 361.8 (14.24) 343.5 (13.52) 296.5 (11.67) 165(6.50) "AT" Flow Adj. Screw 6(.24) Hex. Soc. "PB" 1 For other dimensions, see "DSLHG-06- 2 " drawing above. 468 DSLHG-06-5A- -13/1390 Fully Extended 154.5(6.08) SOL b "BT" DEC. "PB" SOL a Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. Lock Nut 19(.75) Hex. SOL b Multi Purpose Control Valves SOL a "AT" "BT" "PA" "PB" For other dimensions, see "DSLHG-06-5W" drawing left. DIRECTIONAL CONTROLS Mounting Surface: ISO4401-AE-08-4-A Plug-in Connector Type DSLHG-06- 1 - -N-13/1390 2 Pressure Port "P" Tank Port " T" Fully Extended 350(13.78) Cylinder Port "B" Cylinder Port "A" DC/R :204.4(8.05) AC : 196.4(7.73) 102 (4.02) C Cable Departure Cable Applicable: Outside Dia. ......... 8 - 10 mm (.31 - .39 in.) Conductor Area .... Not Exceeding 1.5mm2 (.0023 sq. In) DC/R : 54.7(2.15) AC : 50.7(2.00) F D Manual Actuator 6(.24) Dia. 50 (1.97) 90(3.54) "PB" "PA" Mounting Surface (O-Rings Furnished) Model Numbers DSLHG-06- -A -N DSLHG-06- -D -N DSLHG-06- -R -N 6(.24) Dia. Two Locating Pins 41 6 (.24) (1.61) "BT" DEC. "AT" 27 (1.06) E Flow Adj. Screw 6(.24) Hex. Soc. 218.5 (8.60) SOL b SOL a Lock Nut 19(.75) Hex. Dimensions mm (Inches) C D E F 39 (1.54) 53 (2.09) 283.5 (11.16) 27.5 (1.08) 39 (1.54) 64 (2.52) 294.5 (11.59) 27.5 (1.08) 53 (2.09) 57.2 (2.25) 297.5 (11.71) 34 (1.34) E Multi Purpose Control Valves 46.1 77 (3.03) (1.81) Pilot Pressure Port "X " (For External Pilot Type only) 13.5(.53) Dia. Through 20(.79) Dia. Spotface 6 Places 92.1(3.63) Pilot Drain Port "Y" (For External Drain Type only) Fully Extended 130.2(5.13) 97.8(3.85) 53.2 (2.09) Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 466. DSLHG-06-3- -N-13/1390 99(3.90) 53 (2.09) D 3 (.12) "BT" "AT" "PA" E SOL a 241.5(9.51) SOL b "PB" Model Numbers DSLHG-06-3-A -N DSLHG-06-3-D -N DSLHG-06-3-R -N Dimensions mm (Inches) D E 53 (2.09) 306.5 (12.07) 64 (2.52) 317.5 (12.50) 320.5 (12.62) 57.2 (2.25) DIMENSIONS IN MILLIMETRES (INCHES) 1 For other dimensions, see "DSLHG-06- 2 - -N" drawing above. Multi Purpose Control Valves 469 Mounting Surface: ISO4401-AE-08-4-A Plug-in Connector Type DSLHG-06-4A- -N-13/1390 DSLHG-06-4W- -N-13/1390 Fully Extended 154.5(6.08) D Fully Extended 309(12.17) Lock Nut 14(.55) Hex. SOL a SOL b SOL a Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. "BT" "AT" 241.5 (9.51) E "AT" 165 (6.50) Lock Nut 19(.75) Hex. Flow Adj. Screw 6(.24) Hex. Soc. "PA" SOL b "BT" "PA" "PB" "PB" DEC. Dimensions mm (Inches) D E 53 (2.09) 306.5 (12.07) 64 (2.52) 317.5 (12.50) 320.5 (12.62) 57.2 (2.25) Model Numbers DSLHG-06-4W-A -N DSLHG-06-4W-D -N DSLHG-06-4W-R -N For other dimensions, see "DSLHG-06-4W- -N" drawing left. For other dimensions, see DSLHG-06- 1 2 - -N on the previous page. DSLHG-06-5W- -N-13/1390 DSLHG-06-5A- -N-13/1390 3 (.12) 99(3.90) Fully Extended 154.5(6.08) 53 (2.09) D Fully Extended 309(12.17) Lock Nut 14(.55) Hex. SOL b SOL b SOL a SOL a E Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. 296.5 (11.67) "BT" "AT" "AT" 165 (6.50) Lock Nut 19(.75) Hex. Flow Adj. Screw 6(.24) Hex. Soc. "PB" "BT" "PB" "PA" DEC. "PA" Model Numbers DSLHG-06-5W-A -N DSLHG-06-5W-D -N DSLHG-06-5W-R -N Dimensions mm (Inches) D E 53 (2.09) 361.5 (14.23) 64 (2.52) 372.5 (14.67) 375.5 (14.78) 57.2 (2.25) For other dimensions, see DSLHG-06- 1 2 - -N on the previous page. 470 Multi Purpose Control Valves For other dimensions, see "DSLHG-06-5W- -N" drawing left. DIMENSIONS IN MILLIMETRES (INCHES) DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AF-10-4-A Terminal Box Type DSLHG-10- 1 - -13/1390 2 DSLHG-10-3- -13/1390 Pressure Port "P" Fully Extended 440(17.32) Pilot Drain Port "Y" (For External Drain Type only) 114.3 (4.50) SOL b Cylinder Port "B" "BT" "PA" "PB" 46 (1.81) For other dimensions, see "DSLHG-10-1 " 2 drawing left E 6 (.24) Mounting Surface (O-Rings Furnished) Manual Actuator 6(.24) Dia. Model Numbers DSLHG-10- - -13 DSLHG-10- - -1390 "C" Thd. G 1/2 1/2 NPT DIMENSIONS IN MILLIMETRES (INCHES) 6(.24) Dia. Two Locating Pins DSLHG-10-4A- -13/1390 DSLHG-10-4W- -13/1390 Fully Extended 154.5(6.08) Fully Extended 309(12.17) Multi Purpose Control Valves 27 (1.06) 45 (1.77) 72 (2.83) 132(5.20) "PB" "PA" 350.8 (13.81) "BT" "AT" 332.5 (13.09) SOL b 285.5 (11.24) DEC. Lock Nut 19(.75) Hex. SOL a "AT" Cylinder Port "A" DC/R : 204.4(8.05) Electrical Conduit Connection AC : 196.4(7.73) "C " Thd. (Both Ends) 95(3.74) DC/R : 54.7(2.15) AC : 50.7(2.00) Flow Adj. Screw 6(.24) Hex. Soc. SOL a 373.8 (14.72) 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 6 Places Pilot Pressure Port "X" (For External Pilot Type only) 99(3.90) 3 (.12) 53(2.09) Electrical Conduit Connection "C " Thd. (Both Ends) 198(7.80) 79.4 (3.23) 158.8(6.25) Tank Port " T" 190.5(7.50) 106.7(4.20) 76.2(3.00) 308.5 (12.15) 355.5 (14.00) Fully Extended Lock Nut 14(.55) Hex. SOL a "PB" DEC. "PA" 308.5 (12.15) Flow Adj. Screw 6(.24) Hex. Soc. 232 (9.13) "BT" 373.8 (14.72) SOL b 355.5 (14.00) SOL a Counterbalance Pressure Adj. Screw "AT" 14(.55) Hex. INC. Lock Nut 19(.75) Hex. SOL b "AT" "BT" "PA" 1 For other dimensions, see "DSLHG-10-2 " drawing above. DSLHG-10-5W- -13/1390 "PB" For other dimensions, see "DSLHG-10-4W" drawing left. DSLHG-10-5A- -13/1390 3 99(3.90) (.12) 53(2.09) Fully Extended 309(12.17) Lock Nut 14(.55) Hex. DEC. "PA" 428.8 (16.88) "BT" 410.5 (16.16) Flow Adj. Screw 6(.24) Hex. Soc. SOL b 363.5 (14.31) Lock Nut 19(.75) Hex. SOL a 232(9.13) SOL b Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. "AT" SOL a "AT" "BT" "PA" "PB" "PB" 1 For other dimensions, see "DSLHG-10-2 " drawing above. Multi Purpose Control Valves For other dimensions, see "DSLHG-10-5W" drawing left. 471 Mounting Surface: ISO 4401-AF-10-4-A Plug-in Connector Type DSLHG-10- 1 - -N-13/1390 2 Pressure Port "P" Fully Extended 440(17.32) Fully Extended 190.5 (7.50) 106.7(4.20) 76.2 (3.00) Pilot Drain Port "Y" (For External Drain Type only) 79.4 (3.23) 158.8 (6.25) 198 (7.80) Tank Port " T" 21.5(.85) Dia. Through 32(1.26) Dia. Spotface 6 Places Pilot Pressure Port "X" (For External Pilot Type only) 114.3 (4.50) Cylinder Port "B" Cylinder Port "A" DC/R : 54.7(2.15) AC : 50.7(2.00) F D DC/R : 204.4(8.05) AC : 196.4(7.73) 102 (4.02) C Cable Departure Cable Applicable: Outside Dia. . . . . . . 8 - 10 mm (.31 - .39 in.) Conductor Area . . . Not Exceeding 1.5 mm2 (.0023 sq. in.) Lock Nut 19(.75) Hex. SOL a SOL b 72 (2.83) 132(5.20) "PB" "PA" 45 (1.77) "BT" "AT" DSLHG-10- -A -N DSLHG-10- -D -N DSLHG-10- -R -N 6(.24) Dia. Two Locating Pins 6 (.24) Mounting Surface (O-Rings Furnished) Model Numbers Manual Actuator 6(.24) Dia. E DEC. 285.5(11.24) 27 (1.06) Flow Adj. Screw 6(.24) Hex. Soc. Dimensions mm (Inches) C D E F 39 (1.54) 53 (2.09) 350.5 (13.80) 27.5 (1.08) 39 (1.54) 64 (2.52) 361.5 (14.23) 27.5 (1.08) 53 (2.09) 57.2 (2.25) 364.5 (14.35) 34 (1.34) Position of cable departure can be changed. For the details, refer to DSLHG-04 valve on page 466. DSLHG-10-3- -N-13/1390 99 (3.90) 53 (2.09) D 3 (.12) SOL b "BT" "AT" E 308.5 (12.15) SOL a "PA" "PB" Model Numbers DSLHG-10-3-A -N DSLHG-10-3-D -N DSLHG-10-3-R -N Dimensions mm (Inches) D E 53 (2.09) 373.5 (14.70) 64 (2.52) 384.5 (15.14) 57.2 (2.25) 387.5 (15.26) For other dimensions, see "DSLHG-10- 1 - -N" drawing above. 2 472 Multi Purpose Control Valves DIMENSIONS IN MILLIMETRES (INCHES) DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AF-10-4-A Plug-in Connector Type DSLHG-10-4W- -N-13/1390 DSLHG-10-4A- -N-13/1390 Fully Extended 154.5(6.08) Fully Extended 309(12.17) D Lock Nut 14(.55) Hex. SOL a SOL a SOL b "BT" SOL b 232 (9.13) Flow Adj. Screw 6(.24) Hex. Soc. "PA" E "AT" Lock Nut 19(.75) Hex. 308.5 (12.15) Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. "AT" "BT" "PA" "PB" Model Numbers DSLHG-10-4W-A -N DSLHG-10-4W-D -N DSLHG-10-4W-R -N Dimensions mm (Inches) D E 53 (2.09) 373.5 (14.70) 64 (2.52) 384.5 (15.14) 57.2 (2.25) 387.5 (15.26) E Multi Purpose Control Valves "PB" DEC. For other dimensions, see "DSLHG-10-4W- -N" drawing left. 1 For other dimensions, see DSLHG-10- 2 - -N on the previous page. DSLHG-10-5A- -N-13/1390 DSLHG-10-5W- -N-13/1390 Fully Extended 309(12.17) 3 (.12) 99 (3.90) 154.5(6.08) D Lock Nut 14(.55) Hex. Fully Extended 53 (2.09) SOL b SOL a "AT" "BT" 232 (9.13) Lock Nut 19(.75) Hex. Flow Adj. Screw 6(.24) Hex. Soc. DEC. "PA" SOL a "AT" E SOL b 363.5 (14.31) Counterbalance Pressure Adj. Screw 14(.55) Hex. INC. "BT" "PA" "PB" "PB" Model Numbers DSLHG-10-5W-A -N DSLHG-10-5W-D -N DSLHG-10-5W-R -N Dimensions mm (Inches) D E 53 (2.09) 428.5 (16.87) 64 (2.52) 439.5 (17.30) 442.5 (17.42) 57.2 (2.25) 1 For other dimensions, see DSLHG-10- 2 - -N on the previous page. Multi Purpose Control Valves For other dimensions, see "DSLHG-10-5W- -N" drawing left. DIMENSIONS IN MILLIMETRES (INCHES) 473 ■ List of Seals for Main Valve, Pilot Selector Valve and Orifice DSLHG-04/06/10- 1 - -13/1390 2 26 27 14 25 13 ifi Or c o ef T rA ifi Or 13 f ce o A rP 14 SOL a 12 SOL b i fi Or 24 7 13 Y Z Y Z Section Y-Y c o ef rB T ifi Or c o ef rP B 13 Section Z-Z 21 23 22 10 23 9 20 18 15 6 5 3 4 16 11 17 1 6 7 8 2 19 DSLHG-04/06/10-3- -13/1390 SOL b SOL a 26 24 Note) Main valve is same as above drawings. List of Seals for Main Valves Item Name of Parts 15 16 17 18 19 20 O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring Part Numbers DSLHG-04 DSLHG-06 SO-NB-P22 SO-NB-G30 SO-NB-P22 SO-NB-P30 SO-NB-P9 SO-NB-P14 SO-NA-P8 SO-NA-P10 SO-NB-P8 SO-NB-P9 SO-BB-P8 SO-BB-P10 Item 24 Pilot Selector Valve List DSLHG-10 SO-NB-G40 SO-NB-P42 SO-NB-P14 SO-NA-P16 SO-NB-P11 SO-BB-P16 Qty. 4 4 2 4 4 4 Multi-Purpose Control Valve Model Numbers 24 Pilot Selector Valve Model Numbers DSLHG-04-1 DSLHG-04-2 DSLHG-04-3 DSLHG-06-1 DSLHG-06-2 DSLHG-06-3 DSLHG-10-1 DSLHG-10-2 DSLHG-10-3 CG-04-1-10 CG-04-2-10 CG-04-3-10 CG-06-1-10 CG-06-2-10 CG-06-3-10 CG-06-1-10 CG-06-2-10 CG-06-3-10 Note: When ordering the seals, please specify the seal kit number listed on page 478. Item 13 Orifice The timing of flow path opening/closing can be adjusted as required by selecting the appropriate pilot orifice diameter. When the diameter of the orifice is to be changed, another orifice should be ordered. Standard built-in orifice diameters and selectable orifice diameters are listed in the table below. Note: For details of Pilot Selector Valve, see page 476. Pilot Valve Refer to page 478 for Pilot Valve Model Numbers. Orifice Type TP-OPT-1/16 x d Orifice Diameter "d" mm Model Numbers Standard Max. Dia. at Pressure Selectable Built-in over 20 MPa(2900 PSI) DSLHG-04 1.0 0.5, 0.6, 0.8, 1.0 1.2 DSLHG-06 1.2 1.2, 1.4, 1.6, 1.8 2.0, 2.5 DSLHG-10 1.4 1.4 474 Multi Purpose Control Valves DIRECTIONAL CONTROLS ■ List of Seals for Main Valves and Pilot Selector Valve DSLHG-04/06/10-4W- -12/1290 13 PB BT 13 31 rif i O O 1 ce fo r ce fo r rif i ce fo r 25 13 31 Section W-W 28 W Z W Z Section Z-Z 30 30 29 16 12 19 E 11 21 3 10 15 18 17 14 22 20 27 23 6 5 8 DSLHG-04/06/10-4A- -12/1290 5A 7 19 24 26 3 Multi Purpose Control Valves 13 O rif i O ri f i ce fo r AT PA 36 37 33 32 DSLHG-04/06/10-5W- -12/1290 36 32 24 26 34 4 35 32 2 6 5 9 19 7 11 12 Note) Main valve is the same as above drawings. List of Seals for Main Valves Item Name of Parts 19 20 21 22 23 24 25 26 O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring DSLHG-04 SO-NB-P22 SO-NB-P22 SO-NB-P16 SO-NB-P14 SO-NB-P9 SO-NA-P8 SO-NB-P8 SO-BB-P8 Part Numbers DSLHG-06 SO-NB-G30 SO-NB-P30 SO-NB-P22 SO-NB-P20 SO-NB-P14 SO-NA-P10 SO-NB-P9 SO-BB-P10 Pilot Selector Valve List DSLHG-10 SO-NB-G40 SO-NB-P42 SO-NB-P30 SO-NB-A122 SO-NB-P14 SO-NA-P16 SO-NB-P11 SO-BB-P16 Qty. 4 4 2(1) 2(1) 2 2(3) 4 2(3) Note 1: The figures in ( ) indicate the quantity of seals used for 4A and 5A. Note 2: When ordering the seals, please specify the seal kit number listed on page 478. Pilot Valve Refer to page 478 for Pilot Valve Model Numbers. Multi-Purpose Control Valve Model Numbers DSLHG-04-4ADSLHG-04-4WDSLHG-04-5ADSLHG-04-5WDSLHG-06-4A DSLHG-06-4W DSLHG-06-5A DSLHG-06-5W DSLHG-10-4A DSLHG-10-4W DSLHG-10-5A DSLHG-10-5W Pilot Selector Valve Model Numbers Item 34 Item 32 CG-04-4A- -10 CG-04-4W- -10 CG-04-5A- -10 CG-04-5W- -10 CG-06-4A-10 CG-06-4W-10 CG-06-5A-10 CG-06-5W-10 CG-06-4A-10 CG-06-4W-10 CG-06-5A-10 CG-06-5W-10 CG-04-3-10 CG-06-3-10 CG-06-3-10 Note: Fill "B" or "H" representing the pressure adjustment range in section marked with . See page 477 for the details of the pilot selector valves. See the previous page for Item Multi Purpose Control Valves 13 Orifice. 475 ■ List of Seals (Pilot Selector Valves) CG-04/06-1-10 X X 12 1 15 5 2 7 6 14 8 13 10 17 Section X-X 9 CG-04/06-2-10 X X 3 16 11 4 12 1 15 5 2 7 14 8 6 13 10 17 Section X-X 9 CG-04/06-3-10 X X 4 11 16 3 14 8 13 10 18 12 1 15 5 2 7 9 6 14 8 Section X-X List of Seals CG-06 CG-04 Item Name of Parts 14 15 16 17 O-Ring O-Ring O-Ring O-Ring Part Numbers SO-NB-P10 SO-NB-P8 SO-NB-P8 SO-NB-P8 Quantity CG-04-1 CG-04-2 CG-04-3 5 5 3 8 7 7 2 2 1 1 Quantity CG-06-1 CG-06-2 CG-06-3 SO-NB-P10 3 5 5 SO-NB-P9 8 7 7 SO-NB-P8 2 2 SO-NB-A014 1 1 Part Nmbers Note: When ordering the o-rings, please specify the seal kit number listed in page 478. 476 Multi Purpose Control Valves DIRECTIONAL CONTROLS ■ List of Seals (Pilot Selector Valves) CG-04/06-4W-10 Y 3 4 2 30 28 19 20 24 6 25 1 13 12 17 29 23 9 8 Section Y-Y 7 5 10 12 26 27 22 11 32 Y 31 26 16 14 18 21 15 CG-04/06-4A-10 CG-04/06-5A-10 1 1 21 15 14 16 26 13 12 CG-04/06-5W-10 Y 3 4 2 30 28 19 20 Multi Purpose Control Valves E Y 24 6 25 18 17 29 1 23 9 8 Section Y-Y 7 5 Y Y 32 31 List of Seals CG-06 CG-04 Item 24 25 26 27 28 29 30 Name of Parts O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring Part Numbers SO-NB-P12 SO-NB-P9 SO-NB-P10 SO-NB-P8 SO-NA-P6 SO-NB-P8 SO-BB-P6 -4W2 2 3 2 2 8 2 Quantity -4A- -5W1 2 2 1 4 2 1 2 8 8 2 1 -5A1 1 1 8 1 Part Nmbers SO-NB-P16 SO-NB-P11 SO-NB-P10 SO-NB-P8 SO-NA-P9 SO-NB-P9 SO-BB-P9 -4W2 2 3 2 2 8 2 Quantity -4A- -5W1 2 2 1 4 2 1 2 8 8 2 1 -5A1 1 1 8 1 Note: When ordering the seals, please specify the seal kit number listed in page 478. Multi Purpose Control Valves 477 ■ List of Seal Kits and Pilot Valves Seal Kit Numbers Model Numbers Pilot Valve Model Numbers Complete Kit For Pilot Selector Valves DSLHG-04-1- - -13 DSLHG-04-1- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-04-1- -13 DSLHG-04-2- - -13 DSLHG-04-2- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-04-2- -13 DSLHG-04-3- - -13 DSLHG-04-3- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-04-3- -13 DSLHG-04-4A- - - -13 DSLHG-04-4A- - - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-04-4A- -13 KS-CG-04-4A-10 DSLHG-04-4W- - - -13 DSLHG-04-4W- - - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-04-4W- -13 KS-CG-04-4W-10 DSLHG-04-5A- - - -13 DSLHG-04-5A- - - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-04-5A- -13 KS-CG-04-5A-10 DSLHG-04-5W- - - -13 DSLHG-04-5W- - - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-04-5W- -13 KS-CG-04-5W-10 DSLHG-06-1- - -13 DSLHG-06-1- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-06-1- -13 KS-CG-06-1-10 DSLHG-06-2- - -13 DSLHG-06-2- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-06-2- -13 KS-CG-06-2-10 DSLHG-06-3- - -13 DSLHG-06-3- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-06-3- -13 KS-CG-06-3-10 DSLHG-06-4A- - -13 DSLHG-06-4A- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-06-4A- -13 KS-CG-06-4A-10 DSLHG-06-4W- - -13 DSLHG-06-4W- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-06-4W- -13 KS-CG-06-4W-10 DSLHG-06-5A- - -13 DSLHG-06-5A- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-06-5A- -13 KS-CG-06-5A-10 DSLHG-06-5W- - -13 DSLHG-06-5W- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-06-5W- -13 KS-CG-06-5W-10 DSLHG-10-1- - -13 DSLHG-10-1- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-10-1- -13 KS-CG-06-1-10 DSLHG-10-2- - -13 DSLHG-10-2- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-10-2- -13 KS-CG-06-2-10 DSLHG-10-3- - -13 DSLHG-10-3- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-10-3- -13 KS-CG-06-3-10 DSLHG-10-4A- - -13 DSLHG-10-4A- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-10-4A- -13 KS-CG-06-4A-10 DSLHG-10-4W- - -13 DSLHG-10-4W- - -1390 DSG-01-3C9- - -70 DSG-01-3C9- - -7090 KS-DSLHG-10-4W- -13 KS-CG-06-4W-10 DSLHG-10-5A- - -13 DSLHG-10-5A- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-10-5A- -13 KS-CG-06-5A-10 DSLHG-10-5W- - -13 DSLHG-10-5W- - -1390 DSG-01-2B2- - -70 DSG-01-2B2- - -7090 KS-DSLHG-10-5W- -13 KS-CG-06-5W-10 KS-CG-04-1-10 KS-CG-04-2-10 For Pilot Valves KS-DSG-01- -70 (1 Set Req'd) KS-DSG-01- -70 (2 Set Req'd) KS-DSG-01- -70 (1 Set Req'd) KS-DSG-01- -70 (2 Set Req'd) KS-DSG-01- -70 (1 Set Req'd) KS-DSG-01- -70 (2 Set Req'd) KS-DSG-01- -70 (1 Set Req'd) KS-DSG-01- -70 (2 Set Req'd) KS-DSG-01- -70 (1 Set Req'd) KS-DSG-01- -70 (2 Set Req'd) KS-DSG-01- -70 (1 Set Req'd) KS-DSG-01- -70 (2 Set Req'd) Note 1: Fill coil type (a symbol representing current/voltage) in section marked . Likewise, in section marked , fill a symbol representing the type of electrical conduit connection (None: Terminal Box Type, N: Plug-in Connector Type). 2: A complete seal kit is composed of seal kit for pilot selector valve, seal kit for pilot valve and seal for main valve. See pages 474 and 475 for information on the seals for main valve. 3: See page 344 for the detailed information on the pilot valves. 478 Multi Purpose Control Valves DIRECTIONAL CONTROLS How to Change Pilot & Drain Connection Pilot Connectio n and Drain Connectio n can be change d easily with a disconnection/connectio n of pilot plug. The following drawings give illustrations of External Pilot-External Drain Type, When changing to Internal Pilot-Internal Drain Type, the following procedure may be followed. External Pilot I n t e r n a l P ilo t (See Section E-E) External Drain I n t e r n a l D r a in (See Section D-D) 1) Remove pipe plug 1 . 2) Remove pipe plug 2 . 3) Wind a sealing tape around the pipe plug 1 , then fit the plug into the port. 1) Remove pipe plug 3 . 2) Remove pipe plug 4 . 3) Wind a sealing tape around the pipe plug 3 , then fit the plug into the port. 4) In case of DSLHG-04, fit the plug into the port "Y" on the sub-plate. In case of DSLHG-06/10, wind a sealing tape around the plug 4 and then thread it into the port "Y". Pipe Plug 3 Pipe Plug 4 for Drain Connection Selection SOL a SOL b Pipe Plug 2 for Pilot Connection Selection D Pipe Plug 1 E Multi Purpose Control Valves E DSLHG-04 Section E-E Section D-D E D DSLHG-06/10 Pipe Plug 2 for Pilot Connection Selection Pipe Plug 1 Pipe Plug 4 for Drain Connection Selection Pipe Plug 3 SOL b SOL a D E Thread "Y" E D Multi Purpose Control Valves Section E-E Section D-D 479 ■ Solenoid Operated Poppet Type Two-Way Valves These valves are used for opening/closing the oil path by having the poppet valve operated with an electric signal via solenoid. Because these are of poppet type, the internal leakage is quite small and there is no worry about hydraulic lock. Specifications Model Numbers Max. Flow L /min (U.S.GPM) CDSC-01-C-D24-10 CDSC-03-C- -21 CDST- 03W 03 -C- -21 CDSG-03-C- -21 1 Max. Operating Internal leakage Max. Changeover Frequency Pressure cm3/min MPa (PSI) (cu.in./min) min-1 (Cycles/Min) 21 (3050) 15 (4.0) 50 (13.2) 14 (2030) 2 or less 0.25 (.015) or less 0.25 (.015) Approx. Mass kg(1bs.) 0.35 (.8) 240 AC: 300 DC: 240 R: 120 0.5 (1.1) 0.85 (1.9) 0.85 (1.9) 1. The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. 2. When the valve is operated at 18.5 Mpa (2680 PSI) or higher pressure, continuous energies time is restricted with Max. 30 min., and also the energies ratio less than 90 %. Solenoid Ratings Electric Source Coil Type Frequency (Hz) 50 A100 A120 AC A200 A240 DC (K Series) AC DC Rectified D12 D24 D48 R100 R200 60 50 60 50 60 50 60 50/60 Voltage (V) Source Serviceable Rating Range 100 80 - 100 100 90 - 120 110 96 - 132 120 108 - 144 200 160 - 220 200 180 - 240 220 192 - 264 240 216 - 288 12 10.8 - 13.2 24 21.6 - 26.4 48 43.2 - 52.8 100 90 - 110 200 180 - 220 Current & Power at Rated Voltage Inrush Holding Power (A) (A) (W) 0.55 1.12 0.40 0.95 0.36 0.86 0.46 0.93 0.33 0.79 0.28 0.56 0.20 0.48 0.18 0.43 0.23 0.47 0.17 0.40 2.20 26 1.10 0.55 0.30 26 0.15 CDSC-01 is available with coil type “D24” only. Because both AC and DC solenoids employ the plug-in type electrical wiring, the valve can be removed without removing the wiring. (Coil type of CDSC-01 is flying lead wire only.) Being 50-60 Hz common service AC solenoids, do not require rewiring when the applied frequency is changed. K-Series DC Solenoid which has a reputation for excellent DC control is employed. (Coil type of CDSC-01 is with Surge Suppressor.) Graphic Symbol X Y Instructions Direction of flow when the solenoid is energised These valves do not allow flow from Y to X when the solenoid is energised. At the time of test run At the time of test run, there is a possibility that the oil may not flow even after the solenoid is energised because of the residual air in the valve. Mounting There are no mounting restrictions for any models. Model Number Designation F- CD S T -03 F: CDS: Special seals Solenoid for phosphate Operated ester type Poppet fluids Type (Omit if not Two-Way required) Valves -D1 2 Valve Type 01 C: Cartridge Type Coil Type DC D24 03 T: Threaded Connection G: Gasket Mounting -C Valve Size Special Seals Series Number Type of Connection C: AC 03W (Piping Size 1/4) Normally DC 03 (Piping Size 3/8) Closed AC 03 A100, A120 A200, A240 D12, D24, D100 DC Rectified R100, R200 -21 Design Number Design Standard 10 None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. 21 21 21 Mounting Bolts Mounting bolt in the table below is attached only for Gasket mounting type valve (CDSG-03). Socket Head Cap Screws (2pcs.) Valve Model Numbers CDSG-03 480 Japanese Standard "JIS European Design Standard M6 60 Lg. N. American Design Standard 1/4-20 UNC 2-1/4Lg. Solenoid Operated Poppet Type Two-Way Valves DIRECTIONAL CONTROLS Pressure Drop ● CDSC-01 PSI MPa 1.5 X For any other viscosity, multiply the factors in the table below. 150 1.0 Y X Viscosity Y→ 100 SSU 77 Factor 0.5 50 0 mm2/s 15 5 0 15 L/min 10 2 1 30 141 186 232 278 324 371 417 464 40 50 60 70 80 90 100 0.84 0.91 1.00 1.07 1.14 1.19 1.24 1.28 1.32 1.35 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/0.850) Y X→ 0 20 98 4 U.S.GPM 3 Flow Rate ● CDSC-03 ● CDST-03 ● CDSG-03 ● CDST-03W Hydraulic Fluid: Viscosity 35 mm2 (164 SSU), Specific Gravity 0.850 PSI PSI MPa 1.6 1.2 X 150 100 50 0.8 Y Y 0.4 X 0 E 200 Pressure Drop P Pressure Drop P 200 MPa 1.6 X Y 0 0 0 10 20 2 4 30 6 8 40 1.2 100 50 0 50 L /min 0.8 Y Y 0.4 Y X X 0 0 12 13 U.S.GPM 10 X 150 10 0 2 30 20 4 6 8 40 10 50 L /min 12 13 U.S.GPM Flow Rate Flow Rate Note: Measuring has been made for the CDSC-03 (Cartridge type) when it is equipped with the same body as the threaded connections and the gasket mounting type. For any other viscosity, multiply the factors in the table below. Viscosity mm2/s 15 SSU Factor 77 20 30 40 50 60 70 80 90 100 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P (G'/0.850) Changeover Time Changeover time, T2 and T4, in particular, varies according to the hydraulic circuit and operating conditions. As an example, the following figures show how the measurement is made. Test Circuit Pressure Detector Model Number Solenoid Types CDSC-01 DC AC CDS -03 Result of measurement T4 T1 DC AC DC Rectified Shifting time (ms) Condition Flow Rate SOL "ON"(Open→Close) SOL "OFF"(Open→Close) Pressure "P" L/min T4 (ex.) T3 T1 T2 (ex.) MPa (PSI) (U.S.GPM) 44.0 38.4 21.4 29.0 10 (1450) 15 (4.0) 47.0 44.0 30.6 27.0 21 (3050) 15 (4.0) 86.0 44.0 10.0 20.0 7 (1020) 50 (13.2) 43.0 54.0 11.0 12.0 14 (2030) 50 (13.2) 104.0 66.0 22.0 44.0 7 (1020) 50 (13.2) 60.0 73.0 24.0 41.0 14 (2030) 50 (13.2) 100.0 146.0 27.0 114.0 7 (1020) 50 (13.2) 66.0 142.0 32.0 108.0 14 (2030) 50 (13.2) Solenoid Operated Poppet Type Two-Way Valves Pressure Drop P 200 Hydraulic Fluid: Viscosity 30 mm2 (141 SSU), Specific Gravity 0.850 T3 P T2 SOL ON Time OFF Solenoid Operated Poppet Type Two-Way Valves 481 5 (.20) CDSC-01-C-D24-10/1090 AWG 18 140 (5.51) 65 (2.56) Flying Lead Wire 25.5(1.00) 48 (1.89) 19(.75) 14 0.1 (.55) (.004) M20 × 1 Thd. R MODEL CDSC-01-C-D24-10 DC24V YUKEN KOGYO CO., LTD. JAPAN 38(1.50) Dia. Coil 30 (1.18) Core Tightening End Tightening torque : 25.5 - 30.6 Nm (230 - 270 IN. lbs) 12(.47) Dia. VOLTAGE 24(.94) Dia. 14.5(.57) Across Flats 25 (.98) 24 (.94) Free Flow Outlet Port "X" Free Flow Inlet Port "Y" 10(.39) 55 (2.17) 24(.94) Dia. Nut Tightening torque : 3.9 - 5.9 Nm (35 - 52 IN. lbs) DIMENSIONS IN MILLIMETRES (INCHES) Details of Mounting Holes Min. 27(1.063) 19.6(.772) 19.4(.764) 1.5(.059) 6.2(.244) 6.0(.236) Dia. Min. 12(.472) 2.9(.114) 2.5(.098) 15° 20° 22.7(.893) 22.6(.890) Dia. 19(.75) Dia. 30(1.18) Dia. 1.6 45° 3.2 1.6 Port "X" R0.1 - 0.3(R.004 - .012) 6.2(.244) 6.0(.236) Dia. Port "Y" 12.027(.4735) 12.000(.4724) Dia. 0.3(.012) 0.2(.008) How to Mount When mounting, the following steps must be followed: 1. Loosen the nut , then remove the coil. 2. Thread the cartridge, making sure that the collar 24 (.94) Dia. of the cartridge is well fitted to the component surface ( surface in the left drawing). 3. Attach the coil and secure it with a nut. A M20 × 1 Thd. 16 (.630) 0.1(.004) Dia. A Note: The fitting portion of o-rings should have a good machined finish. 482 Solenoid Operated Poppet Type Two-Way Valves DIRECTIONAL CONTROLS CDSC-03-C-A -21/2190 Models with AC Solenoids 29(1.14) Dia. 40 (1.57) 44 (1.73) 27 (1.06) Cable Departure Cable Applicable: Outside Dia ................ 8-10 mm (.31-.39 in.) Dia. Conductor Area .......... Not Exceeding 1.5mm2 (.0023 Sq. in.) 27.5 (1.08) Wrench Flats for Fixing Cartridge Tightening Torque : 30-49 Nm (266-434 in. 1bs.) 20 (.79) 88.2 (3.47) 39 24 17.7 (1.54) (.94) (.70) Free Flow Outlet Port "X" O-Ring SO-NB-P12 16(.63) Dia. Free Flow Inlet Port "Y" 48 (1.89) Coil 31.5 (1.24) O-Ring SO-NB-P26 Space Needed to Remove Coil 69 (2.72) 86 (3.39) 54 (2.13) 19 (.75) Three positions of cable departure are available in 90 increments. Nut Tightening Torque : 6.0-7.5Nm (53-66 in. 1bs.) M30 1.5 Thd. 35(1.38) Dia. DIMENSIONS IN MILLIMETRES (INCHES) Details of Mounting Holes 32.9(1.295) Dia. 15 32.7(1.287) A R 0.2 (R .008) 45˚ 18 (.71) 14 (.55) 3.5 (.14) 1.5 Thd. When mounting, the following steps must be followed: 1. Loosen the nut , then remove the coil. 2. Thread the cartridge, making sure that the collar 35 (1.38) Dia. of the cartridge is well fitted to the component surface ( A surface in the left drawing). 3. Attach the coil and secure it with a nut. 20˚ Max. 14 (.55) Dia. 1 (.04) 24.6(.969) 24.4(.961) M30 How to Mount 28.4 (1.12) Dia. E Solenoid Operated Poppet Type Two-Way Valves The position can be changed by loosening the nut . Be sure to retighten the nut after changing the position. "Y" "X" 16.027(.6310) Dia. 16.000(.6299) Note: The fitting portion of O-rings should have a good machined finish. Solenoid Operated Poppet Type Two-Way Valves 483 CDSC-03-C-D -21/2190 Models with DC Solenoids 47.5 (1.87) 22 (.87) Wrench Flats for Fixing Cartridge Tightening Torque : 30-49 Nm (266-434 in. 1bs.) Space Needed to Remove Coil 52 (2.05) 24.5 (.96) 18.7 (.74) 39 (1.54) 27.5 (1.08) Three positions of cable departure are available in 90 increments. Nut Tightening Torque : 10.3-11.3 Nm (91-100 in. 1bs.) 75.2 (2.96) 100.5 (3.96) 64 (2.52) 15 (.59) 31.5 (1.24) Coil 47(1.85) Dia. For other dimensions, refer to the "Models with AC Solenoids". DIMENSIONS IN MILLIMETRES (INCHES) CDSC-03-C-R -21/2190 Models with R Type Solenoids Wrench Flats for Fixing Cartridge Tightening Torque : 30-49 Nm (266-434 in. 1bs.) Nut Tightening Torque : 10.3-11.3 Nm (91-100 in. 1bs.) 31.5 (1.24) 18.7 (.74) Coil 47(1.85) Dia. For other dimensions, refer to the "Models with AC Solenoids". 484 Space Needed to Remove Coil 75.2 (2.96) 53 (2.09) 24.5 (.96) 52 (2.05) 103.5 (4.07) 57.2 (2.25) 15 (.59) 34 (1.34) Solenoid Operated Poppet Type Two-Way Valves DIRECTIONAL CONTROLS CDST-03, 03W-C- -21/2180/2190 Cable Departure Cable Applicable: Outside Dia .............. 8-10 mm (.31-.39 in.) Dia. Conductor Area ........ Not Exceeding 1.5mm2 (.0023 Sq. in.) 91 Space Needed to Remove Coil (3.58) 54 25 (2.13) (.98) Models with AC Solenoids 18 (.71) 37 (1.46) 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places Free Flow Inlet Port "Y" "A" Thd. (Opposite Side) Models with R Type Solenoids 104 (4.09) 57.2 (2.25) 37.2 (1.46) 37.2 (1.46) 75.2 (2.96) 75.2 (2.96) 39 (1.54) Space Needed to Remove Coil 25 (.98) 53 (2.09) 52 (2.05) Space Needed to Remove Coil 25 (.98) For other dimensions, refer to the "Models with AC Solenoids". CDSG-03-C- -21/2190 Free Flow Inlet Port "Y" 39 (1.54) 118.5 (4.67) Mounting Surface 49 (1.93) 50 (1.97) Mounting surface should have a good machined finish. Max. 11(.43) Dia. 7(.28) Dia. Through 11(.43) Dia. Spotface 2 Places 25 (.98) 106.2 (4.18) 36.2 (1.43) 49.5 (1.95) 19 18.5 (.75) (.73) 1 (.04) Free Flow Outlet Port "X" Space Needed to Remove Coil 48 (1.89) 91 (3.58) 54 (2.13) Three positions of cable departure are available in 90 increments. 45 (1.77) 60 (2.36) DIMENSIONS IN MILLIMETRES (INCHES) Cable Departure Cable Applicable: Outside Dia .............. 8-10 mm (.31-.39 in.) Dia. Conductor Area ........ Not Exceeding 1.5mm2 (.0023 Sq. in.) Models with AC Solenoids 7.5 (.30) E Solenoid Operated Poppet Type Two-Way Valves Models with DC Solenoids 101 (3.98) 64 (2.52) Note: The position of cable departure can be changed. For the detail, refer to CDSC-03 on the previous page. 25 (.98) 49 (1.93) 50 (1.97) Free Flow Outlet Port "X" "A" Thd. 45 (1.77) 60 (2.36) 7.5 (.30) Model Numbers "A" Thd. CDST-03W-C- -21 Rc 1/4 CDST-03-C- -21 Rc 3/8 CDST-03W-C- -2180 1/4 BSP.F CDST-03-C- -2180 3/8 BSP.F CDST-03W-C- -2190 1/4 NPT CDST-03-C- -2190 3/8 NPT 52 (2.05) 49.5 (1.95) 19 18.5 (.75) (.73) 106.2 (4.18) 36.2 (1.43) 118.5 (4.67) 69 (2.72) 39 (1.54) 48 (1.89) Three positions of cable departure are available in 90 increments. Mounting Surface (O-Rings Furnished) Note 1: For models with DC solenoids and models with R type solenoids, refer to CDST-03, 03W. 2: The position of cable departure can be changed. For the detail, refer to CDSC-03 on the previous page. Solenoid Operated Poppet Type Two-Way Valves 485 ■ List of Seals and Coil Ass'y CDSC-01-C-D24-10/1090 5 Item 6 10 11 12 13 14 7 12 6 Name of Parts Coil Ass'y O-Ring O-Ring O-Ring O-Ring O-Ring 8 3 4 10 11 14 2 Part Numbers 2697-VK317470-3 TK280163-7 SO-NB-P18 SO-NB-P16 SO-NB-P9 SO-NB-A014 1 13 Qty. Seal Kit Numbers 1 1 1 1 KS-CDSC-01-10 1 1 Note: When ordering the seals, please specify the seal kit number. 486 Solenoid Operated Poppet Type Two-Way Valves DIRECTIONAL CONTROLS ■ List of Seals, Solenoid Ass'y, Coil Ass'y and Connector Ass'y CDST-03 -C- -21/2180/2190 CDSC-03-C- -21/2190 CDSG-03-C- -21/2190 12 1 5 4 3 2 9 13 11 6 8 7 10 14 Solenoid assembly is composed of the parts marked with List of Seals Item 9 10 11 14 Name of Parts O-Ring O-Ring O-Ring O-Ring . List of Seal Kits Part Numbers SO-NB-P26 SO-NB-P20 SO-NB-P12 SO-NB-A014 Qty. Remarks 1 1 1 2 only for CDSG Valve Model Numbers CDSC-03-C- -21 CDST-03 -C- -21 CDSG-03-C- -21 Note: When ordering the seals, please specify the seal kit number from the table right. Solenoid Ass'y, Coil Ass'y and Connector Ass'y No. Valve Model No. CDS CDS CDS CDS CDS CDS CDS CDS CDS -03 -03 -03 -03 -03 -03 -03 -03 -03 -C-A100 -C-A120 -C-A200 -C-A240 -C-D12 -C-D24 -C-D48 -C-R100 -C-R200 Solenoid Ass'y No. CSA1-100-20 CSA1-120-20 CSA1-200-20 CSA1-240-20 CSD1-12-20 CSD1-24-20 CSD1-48-20 CSR1-100-20 CSR1-200-20 1 Coil No. C-CSA1-100-20 C-CSA1-120-20 C-CSA1-200-20 C-CSA1-240-20 C-SD1-12-50 C-SD1-24-50 C-SD1-48-50 C-SR1-100-50 C-SR1-200-50 12 Connector Ass'y No. GDM-211-B-11 Seal Kit Numbers KS-CDSC-03-20 KS-CDSG-03-20 Solenoid Operated Poppet Type Two-Way Valves E GDM-211-B-11 GDME-211-R-B-10 Change of supply voltage The supply voltage can be changed by replacing the coil. Solenoid Operated Poppet Type Two-Way Valves 487 Interchangeability between Current and New Design Because of solenoid assembly improvements, CDS -03 has been model-changed (design 20 to design 21). Specifications and Characteristics There are no changes in the specifications and characteristics of the valves themselves. Solenoid Ratings There are changes in the inrush current, holding current and power as shown below. No other changes. Electric Source Coil Type Voltage (V) Source Serviceable Rating Range 100 80 - 110 100 90 - 120 110 96 - 132 120 108 - 144 160 - 220 200 200 180 - 240 220 192 - 264 240 216 - 288 10.8 - 13.2 12 21.6 - 26.4 24 43.2 - 52.8 48 90 - 110 100 200 180 - 220 Frequency (Hz) 50 A100 60 50 60 50 A120 AC A200 60 50 60 A240 DC (K Series) AC DC Rectified D12 D24 D48 R100 R200 50/60 Current & Power at Rated Voltage Inrush (A) Holding (A) Power (W) Current Current New Current New New 1.12 0.55 1.30 0.52 0.95 0.40 1.08 0.39 0.86 0.36 1.19 0.47 0.46 0.93 1.08 0.45 0.79 0.33 0.98 0.33 0.56 0.28 0.65 0.27 0.20 0.48 0.54 0.20 0.18 0.59 0.24 0.43 0.55 0.47 0.23 0.23 0.45 0.40 0.17 0.17 2.20 2.40 26 29 1.10 1.20 0.55 0.60 0.30 0.32 26 29 0.17 0.15 Interchangeability in Installation AC Solenoids Most items of mounting are interchangeable except the dimensions as shown below. In addition, the size of the spanner (core end faces) for locking the CDSC cartridges has been changed to 15-19 mm across flats. New: Design 21 86 (3.39) 20 54 (.79) (2.13) Space Needed to Remove Coil 17.7(.70) 18.7(.74) Wrench Flats for Fixing Cartridge Hex. 19(.75) Space Needed to Remove Coil 69 (2.72) 23.6 (.93) 52(2.05) Wrench Flats for Fixing Cartridge Hex. 15(.59) 75.2 (2.96) 88 (3.46) 52.2 (2.06) 48(1.89) Current: Design 20 A A Body Body DC/R Type Solenoids Most items of mounting are interchangeable except the dimensions as shown below. The solenoid shape changed from circular to hexagonal. No change in the size 15 mm of the spanner for locking cartridges. Current: Design 20 DC: 63.2(2.49) R : 57.2(2.25) New: Design 21 DC: 99.4(3.91) R : 103(4.06) 24 (.94) 48(1.89) Dia. DC: 64(2.52) R : 57.2(2.25) A DC:100.5(3.96) R :103.5(4.07) 24.5 (.96) A Body Body Note: The above drawings give illustrations for the cartridge type. The dimension A at the mounting section remains unchanged. In case of the Thread Connection Type and Gasket Mounting Type, a body is mounted to the hatched section. The dimensions of the body remain unchanged. 488 Solenoid Operated Poppet Type Two-Way Valves DIRECTIONAL CONTROLS ■ Shut-off Type Solenoid Operated Directional Valves The shut-off type solenoid operated directional valves are poppet type solenoid operated two-way directional valves developed to meet the needs of this age such as energy and resources saving. High-response High response is provided by the poppet design. Smallest internal leakage Internal leakage are very small, less than 5 drips per min., which is achieved by the poppet design. Two mounting types: cartridge and sub-plate Mounting dimensions for both types conform to ISO standard. Water-proof type (conforming to JIS D 0203 Water Spray Test 32) is also available. E Port "2" Graphic Symbol 2 1 Specifications Max. Operating Pressure 1 Max. Flow L /min (U.S.GPM) Model Numbers Port "1" "1" to "2" Flow DSPC-01-C- -20 3 4 DSPG-01-C- -20 3 DSPC-03-C- -10 3 DSPG-03-C- -10 3 2 "2" to "1" Flow Port "2" 40 (10.6) 10 (1450) 80 (21.1) 16 (2320) Approx. Mass kg(1bs.) Max. Changeover Frequency min-1 (Cycles/Min) Internal leakage cm3/min (cu.in./min) 300 or Less 0.25 (.015) 0.45 (1.0) 0.6 (1.3) 240 or Less 0.25 (.015) 0.9 (2.0) 1.0 (2.2) 3.8 (8.4) 3.9 (8.6) 25 (3630) AC DC 1.45 (3.2) 1.6 (3.5) Shut-off Type Solenoid Operated Directional Valves Port "1" 1. Maximum flow rates depend on operating conditions. For details, see page 491. 2. Do not connect port "1" to a line subjected to surge pressures. In addition, if you use port "1" for tank line, be sure to keep the end of the line in the oil. 3. Protections against dust and water conform to the international electric standard (IEC) PUBL 529 IP64. 4. In the case of "DSPC-01-C-D ", use iron material for installation body (cabity). Shut-off Type Solenoid Operated Directional Valves 489 Model Number Designation F- DSP G Special Seals Series Number Type of Connection Valve Size C: Cartridge Type 01 G: Sub-plate Mounting 03 F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) DSP: Shut-Off Type Solenoid Operated Directional Valves -01 -C Valve Type -D24 -20 Coil Type Design Number AC A 100 A 200 20 DC D12 D24 10 C: Normally Closed Design Standard None: Japanese Std. "JIS" & European Design Std. N. American 90: Design Std. Solenoid Ratings Voltage (V) Electric Source Coil Type Frequency (Hz) 50 A100 60 AC 50 A200 2 DC (K Series) 60 Current & Power at Rated Voltage 1 Source Rating Serviceable Range 100 80 - 110 100 110 200 200 220 Inrush (A) 90 - 120 160 - 220 180 - 240 Holding (A) 01 03 01 03 2.42 5.37 0.51 0.90 2.14 4.57 0.37 0.63 2.35 5.03 0.44 0.77 1.21 2.69 0.25 0.45 1.07 2.29 0.19 0.31 1.18 2.52 0.22 0.38 D12 12 10.8 - 13.2 2.45 3.16 D24 24 21.6 - 26.4 1.23 1.57 Power (W) 01 03 29 38 1. Inrush current in the above table show rms values at maximum stroke. 2. K-Series DC Solenoid which has a reputation for excellent DC control is employed. Sub-plate Model Numbers DSPG-01 DSPG-03 Japanese Standard "JIS" Sub-plate Thread Model Numbers Size European Design Standard Sub-plate Thread Model Numbers Size N.American Design Standard Sub-plate Thread Model Numbers Size Approx. Mass kg (lbs.) DSGM-01-31 Rc 1/8 DSGM-01-3180 1/8 BSP.F DSGM-01-3190 1/8 NPT 0.8 (1.8) DSGM-01X-31 Rc 1/4 DSGM-01X-3180 1/4 BSP.F DSGM-01X-3190 1/4 NPT 0.8 (1.8) DSGM-01Y-31 Rc 3/8 DSGM-01Y-3190 3/8 NPT 0.8 (1.8) DSGM-03-40 Rc 3/8 DSGM-03-2180 3/8 BSP.F DSGM-03-2190 3/8 NPT 3.0 (6.6) DSGM-03X-40 Rc 1/2 DSGM-03X-2180 1/2 BSP.F DSGM-03X-2190 1/2 NPT 3.0 (6.6) DSGM-03Y-40 Rc 3/4 DSGM-03Y-2180 3/4 BSP.F DSGM-03Y-2190 3/4 NPT 4.7 (10.4) Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolts Four socket head cap screws in the table below are included. Valve Model Numbers DSPG-01 Descriptions Japanese Standard "JIS" and European Design Standard N. American Design Standard DSPG-03 Japanese Standard "JIS" and European Design Standard N. American Design Standard 490 Soc. Hd. Cap Screw (4 pcs.) M5 50 Lg. No. 10-24 UNC M6 2 Lg. 80 Lg. 1/4-20 UNC 3-1/4 Lg. Shut-off Type Solenoid Operated Directional Valves Tightening Torque 5-7 Nm (44 -62 in. 1bs.) 12-15 Nm (106 -133 in. 1bs.) DIRECTIONAL CONTROLS Typical Performance Characteristics at Viscosity 30 mm2/s (141 SSU) [ISO VG 46 oils, 50°C(122°F)] Maximum Flow Rate Typical Changeover Time The zone under each shaded line denotes the flow rate ranges being free of trouble in changeover. DSPC/DSPG-01 40 Direction of flow "2" "1" 10 30 Models with DC Solenoids U.S.GPM L /min 40 100 %V (50, 60 Hz) 6 80 %V (50 Hz) 20 Direction of flow "1" "2" 4 8 ON 100 %V 30 Solenoid 6 OFF OFF 0 Poppet Shift 20 0 Max. 90 %V Direction of flow "1" "2" 4 90 %V (60 Hz) 10 Direction of flow "2" "1" 10 Flow Rate Flow Rate 8 Pressure: 15 MPa (2180 PSI) Flow Rate: (01) 30 L/min (7.9 U.S.GPM) (03) 63 L/min (16.6 U.S.GPM) Viscosity: 30 mm2/s (141 SSU) 100 % V Voltage: (After coil temperature rise and saturates) "1" Direction of Flow: "2" T1 T2 10 2 2 Shifting Time (ms) Model Numbers 0 0 5 0 10 1000 15 25 MPa 20 2000 0 0 PSI 3000 Pressure 5 0 10 1000 15 20 2000 MPa 25 PSI 3000 Pressure DSPC/DSPG-03 15 100 100 Direction of flow 20 "2" "1" 80 60 10 40 5 20 0 0 Direction of flow "1" "2" 5 0 10 1000 15 25MPa 20 2000 3000 Pressure DSPC/DSPG-01-C-A 22 30 DSPC/DSPG-01-C-D 69 14 DSPC/DSPG-03-C-A 22 20 DSPC/DSPG-03-C-D 60 80 Direction of flow"2" "1" 25 Flow Rate Flow Rate 20 T2 Models with DC Solenoids U.S.GPM L /min Models with AC Solenoids U.S.GPM L /min 25 T1 15 80 Direction of flow "1" "2" 60 10 40 5 20 0 0 PSI 5 0 1000 10 15 25 MPa 20 2000 3000 PSI Pressure Pressure Drop DSPC/DSPG-03 DSPC/DSPG-01 PSI MPa PSI 2.5 350 400 2.0 P P 350 Pressure Drop 1.5 200 MPa 3.0 DSPG 300 Pressure Drop E Shut-off Type Solenoid Operated Directional Valves Models with AC Solenoids U.S.GPM L /min [Test Conditions] 1.0 DSPC 100 0.5 300 DSPG 2.0 250 200 150 DSPC 1.0 100 50 0 10 0 20 0 40 L /min 30 2 Viscosity 2 mm /s 15 Factor SSU 4 20 30 40 50 60 70 80 90 20 0 10 U.S.GPM 6 8 Flow Rate For any other viscosity, multiply the factors in the table below. 0 0 5 40 10 60 15 80 L /min 20 U.S.GPM Flow Rate 100 77 98 141 186 232 278 324 371 417 464 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30 For any other specific gravity (G'), the pressure drop ( P') may be obtained from the formula below. P' = P(G'/0.850) Shut-off Type Solenoid Operated Directional Valves 491 Mounting Surface: ISO 7789 20-01-0-93 Models with AC Solenoids Three positions of cable departure are available in 90 increments. 47 (1.85) 27.5 (1.08) Cable Departure Cable Applicable: Outside Dia. .....8-10 mm (.31-.39 in.) Dia. 4.5 Conductor Area (.18) .....Not Exceeding 1.5m m 2 (.0023 Sq. in.) 20 (.79) 53 (2.09) 85 (3.35) The position can be changed by loosening the nut 2 . Be sure to retighten the nut after changing the position. Manual Actuator 6(.24) Dia. Core Tightening End 15(.59) Across Flats 22 (.87) Nut 1 2 93.7 (3.69) 0.3 30.2 (.01) (1.19) 39 16 14.5 (1.54) (.63) (.57) 10 (.39) M20 16.85(.6634) 16.82(.6622) Dia. DSPC-01-C- -20/2090 1.5 Thd. Port "1" O-Ring SO-NB-A015 Port "2" 4 (.16) O-Ring SO-NB-P18 1. Tightening torque for iron core assembly: 30 - 50 Nm (266-443 IN. lbs.) 2. Tightening torque for nuts: 10.3 - 11.3 Nm (91-100 IN. lbs.) Models with DC Solenoids 103 (4.06) 72.5 (2.85) 24 (.94) 64 (2.52) 100 (3.94) 47.5 (1.87) 48(1.89) Dia. For other dimensions, refer to the "Models with AC Solenoids". 3 6.2(.244) 6.0(.236) Dia. 18.6(.732) Dia. 18.5(.728) 45 1.6 Port "2" 0.1(.004) A Dia. M20 492 1.5 Thd. Port "1" Min. 14.5(.571) Max. 20.5(.807) 3 3 17.027(.6703) 17.000(.6693) Dia. 33(1.30) Dia. 22.7(.893) 22.6(.890) 1 .6 DIMENSIONS IN MILLIMETRES (INCHES) Min. 30.5(1.201) 22.7(.893) 22.3(.878) 21.4(.842) 21.0(.827) Min. 14.5(.571) 0.3(.012) 2.9(.114) 0.2(.008) 2.5(.098) 30˚ 3.2 R 0.1-0.3 (R .004-.012) 15 6.3 Details of Mounting Holes How to Mount When mounting, the following steps must be followed. 1. Loosen the coil fastening the nut and remove the coil. 2. Making use of the core tightening end, screw the cartridge in. 3. Attach the coil and fix it with the nut. A 3. Port diameter of 6.2 (.244) Dia. recommended. 4. Use iron materials for the mounting section. Shut-off Type Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Mounting Surface: ISO 7789 27-01-0-93 Cable Departure Cable Applicable: Outside Dia. .....8-10 mm (.31-.39 in.) Dia. Conductor Area .....Not Exceeding 1.5mm2(.0023 Sq. in.) 69.5 (2.74) 27.5 (1.08) Core Tightening End 22(.87) Across Flats 27 (1.06) 61.8 (2.43) 100.8 (3.97) The position can be changed by loosening the nut 2 . Be sure to retighten the nut after changing the position. Manual Actuator 6.3(.25) Dia. 5 (.20) 118.3 (4.66) 0.3 46 (.01) (1.81) 39 16 (1.54) (.63) 22 (.87) 19.5 (.77) Port "1" 1 4 (.16) 32 (1.26) Port "2" 22.85(.8996) 22.82(.8984) Dia. Models with AC Solenoids 24.95(.98) Dia. DSPC-03-C- -10/1090 Nut 2 O -Ring SO-NB-A119 O-Ring SO-NB-A018 M27 2 Thd. E Models with DC Solenoids 141.3 (5.56) 34.5 (1.36) 73.8 (2.91) 120.3 (4.74) 95 (3.74) 69(2.72) Dia. For other dimensions, refer to the "Models with AC Solenoids". 45˚ 25.1(.988) 25.0(.984) 0 -2 ˚ ˚ 3.2 DIMENSIONS IN MILLIMETRES (INCHES) Port "1" 1.6 A 0.05(.002) A Dia. M27 2 Thd. Min. 22(.866) Max. 35(1.378) 3 How to Mount 23.033(.9068) 23.000(.9055) Dia. 36(1.42) Dia. 29.5(1.161) 29.4(1.158) 1.6 15˚ R 0.1-0.3 (R .004-.012) 0.3(.012) 0.2(.008) 46.9(1.846) 46.5(1.831) 37.6(1.480) 37.2(1.465) 35.9(1.413) 35.5(1.398) Min. 22(.866) 3.5(.138) 3.1(.122) 30 ˚ 6.3 Details of Mounting Holes Shut-off Type Solenoid Operated Directional Valves 1. Tightening torque for iron core assembly: 110-140 Nm (970-1240 IN. lbs.) 2. Tightening torque for nuts: 8.5-10.5 Nm (75-93 IN. lbs.) Port "2" 3 When mounting, the following steps must be followed. 1. Loosen the coil fastening the nut and remove the coil. 2. Making use of the core tightening end, screw the cartridge in. 3. Attach the coil and fix it with the nut. 3. A recommendable port dia. is 11 (.433) mm. 4. Use iron materials for the mounting section. Shut-off Type Solenoid Operated Directional Valves 493 Mounting Surface: ISO 4401-AB-03-4-A DSPG-01-C- -20/2090 Models with AC Solenoids 65 (2.56) 40.5 (1.59) 11 (.43) Port "2" 48 (1.89) 32.5 (1.28) 31 (1.22) 7.75 (.31) 0.75 (.03) 2 Port "1" 2 5.5(.22) Dia. Through 9.5(.37) C' bore 4 Places 128.2 (5.05) 1 74.2 (2.92) 27 39 (1.06) (1.54) 25 (.98) 49 (1.93) 43 (1.69) 90 (3.54) 53 (2.09) 27.5 (1.08) Cable Departure Cable Applicable: Outside Dia. ..... 8-10 mm(.31-.39 in.) Dia. Conductor Area ..... Not Exceeding 1.5mm2 (.0023 Sq. in.) Mounting Surface (O-Rings Furnished) Lock Nut Tightening Torque: 10.3-11.3 Nm (91-100 IN. 1bs.) 22 (.87) Manual Actuator 6(.24) Dia. 1. The location and the position of the cable departure can be changed. For details, see the cartridge type. 2. These ports (2) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body. 3. The mounting dimensions conform to ISO 4401-AB-03-4-A. Ports A and B are used as ports "2" and "1" respectively. 4. O-rings for ports: SO-NB-P9 Models with DC Solenoids DIMENSIONS IN MILLIMETRES (INCHES) 137.5 (5.41) 64 (2.52) 27.5 (1.08) 25 (.98) 101 (3.98) 27 (1.06) 83.5 (3.29) 39 (1.54) 22 (.87) For other dimensions, refer to the "Models with AC Solenoids". 494 Shut-off Type Solenoid Operated Directional Valves DIRECTIONAL CONTROLS Mounting Surface: ISO 4401-AC-05-4-A DSPG-03-C- -10/1090 Models with AC Solenoids 2 Port "1" 12 (.47) 46 (1.81) 70 (2.76) Port "2" 92 (3.62) 19 54 (.75) (2.13) 2 7(.28) Dia. Through 11(.43) Dia. Spotface 4 Places 164 (6.46) 1 91 (3.58) 39 35 (1.54) (1.38) E Manual Actuator 6.3(.25) Dia. 32 (1.26) Mounting Surface 3 (O-Rings Furnished) Lock Nut Tightening Torque: 8.5-10.5 Nm (75-93 IN. 1bs.) 1. The location and the position of the cable departure can be changed. For details, see the cartridge type. 2. These ports (3) are not used. In addition, the body has the O-ring grooves and O-rings are included in the body. 3. The dimensions of mounting surface conform to ISO 4401-AC-05-4-A. Ports A and B are used as port 2 and port 1 respectively. 4. O-rings for each port: SO-NB-A014 DIMENSIONS IN MILLIMETRES (INCHES) Models with DC Solenoids 187 (7.36) Shut-off Type Solenoid Operated Directional Valves 69 (2.72) 70 (2.76) 109.3 (4.30) 61.8 (2.43) 27.5 (1.08) 35.5 (1.40) Cable Departure Cable Applicable: Outside Dia. .....8-10 mm (.31-.39 in.) Dia. Conductor Area .....Not Exceeding 1.5mm2 (.0023 Sq. in.) 2 114 (4.49) 39 35 (1.54) (1.38) 121.3 (4.78) 35.5 (1.40) 73.8 (2.91) 27.5 (1.08) 32 (1.26) For other dimensions, refer to the "Models with AC Solenoids". Shut-off Type Solenoid Operated Directional Valves 495 ■ List of Seals, Solenoid Ass'y, Coil Ass'y and Connector Ass'y 13 16 8 17 10 2 Solenoid assembly is composed of the parts marked with . 18 12 11 7 5 4 6 9 15 3 1 List of Seals Item Name of Parts DSP -01 Part Numbers Qty. 8 9 10 15 16 17 O-Ring O-Ring O-Ring O-Ring O-Ring Back Up Ring SO-NA-P8 SO-NB-A014 SO-NB-A015 SO-NB-P9 SO-NB-P18 5701-VK413831-9 1 1 1 4 1 2 DSP -03 Part Numbers SO-NA-P12 SO-NB-A017 SO-NB-A018 SO-NB-A014 SO-NB-A119 2691-VK418550-0 Qty. 1 1 1 5 1 2 Remarks only for "DSPG" Note: When ordering the seals, specify the seal kit number from the table below. List of Seal Kits Valve Model Numbers DSPC-01-C- -20 DSPC-03-C- -10 DSPG-01-C- -20 DSPG-03-C- -10 496 Solenoid Ass'y, Coil Ass'y and Connector Ass'y No. Seal Kit Numbers KS-DSPC-01-C-10 KS-DSPC-03-C-10 KS-DSPG-01-C-10 KS-DSPG-03-C-10 Valve Model No. Solenoid Ass'y No. 12 Coil No. DSPC/DSPG-01-C-A100-20/2090 DSPC/DSPG-01-C-A200-20/2090 DSPC/DSPG-01-C-D12-20/2090 DSPC/DSPG-01-C-D24-20/2090 DSPC/DSPG-03-C-A100-10/1090 DSPC/DSPG-03-C-A200-10/1090 DSPC/DSPG-03-C-D12-10/1090 DSPC/DSPG-03-C-D24-10/1090 SA1-100-N-6055 SA1-200-N-6055 SD1-12-N-6055 SD1-24-N-6055 SA3-100-N-5130 SA3-200-N-5130 SD3-12-N-5130 SD3-24-N-5130 C-SA1-100-N-60 C-SA1-200-N-60 C-SD1-12-N-60 C-SD1-24-N-60 C-SA3-100-N-50 C-SA3-200-N-50 C-SD3-12-N-50 C-SD3-24-N-50 Shut-off Type Solenoid Operated Directional Valves 13 Connector No. GDM-211-B-11 Check / Pilot Controlled Check Valves Valve Type Graphic Symbols Max. Operating Pressure MPa (PSI) .3 1 .5 1 2 In-Line (CIT) Check Valves 25 (3630) Right Angle (CRT/CRG) 2 5 5 10 20 10 20 50 100 200 02 03 06 10 03 06 Right Angle, Flanged Connection (CRF) Pilot Operated Check Valves 25 (3630) 50 Threaded Connection(CP T) Sub-plate Mounting(CP G) 03 Flanged Connection(CP F) Check / Pilot Controlled Check Valves U.S.GPM 500 1000 Page 500 1000 2000 5000 L /min 498 10 10 06 100 200 16 24 10 504 10 16 497 ■ In-Line Check Valves These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified is the pressure required to open the valve and allow free flow. Graphic Symbol Specifications Model Numbers Rated Flow L /min (U.S.GPM) Max. Operating Pres. MPa (PSI) Cracking Pres. MPa (PSI) 25 (3630) 0.04 (6) 0.35 (50) 0.5 (70) Approx. Mass kg (lbs.) 0.1 (.22) CIT-02- -50/5080/5090 16 (4.23) CIT-03- -50/5080/5090 30 (7.93) CIT-06- -50/5080/5090 85 (22.5) CIT-10- -50/5080/5090 230 (60.8) 0.3 (.66) 0.8 (1.8) 2.3 (5.1) Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI). Model Number Designation CI T -03 -04 -50 Series Number Type of Connection Valve Size Cracking Pressure MPa (PSI) Design Number CI: In-Line Check Valve T: Threaded Connection 02 Design Standards 50 04: 0.04 (6) 35: 0.35 (50) 50: 0.5 (70) 03 06 50 50 10 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. 50 Note: For In-Line Check Valves, standard type (for petroleum base oils) can be used phosphate ester type fluid. CIT-02CIT-03CIT-06CIT-10- -50/5080/5090 -50/5080/5090 -50/5080/5090 -50/5080/5090 "D" Thd. 2 Places B A Inlet Port Outlet Port FREE Model Numbers mm (Inches) B CIT-02- -50 58 (2.28) 19 (.75) Rc 1/4 CIT-02- -5080 65 (2.56) 22 (.87) 1/4 BSP.F CIT-02- -5090 58 (2.28) 19 (.75) 1/4 NPT CIT-03- -50 76 (2.99) CIT-03- -5080 83 (3.27) 27 (1.06) 3/8 BSP.F CIT-03- -5090 76 (2.99) CIT-06- -50 95 (3.74) CIT-06- -5080 102 (4.02) CIT-06- -5090 95 (3.74) Rc 3/8 3/8 NPT Rc 3/4 41 (1.61) CIT-10- -5080 CIT-10- -5090 3/4 BSP.F 3/4 NPT Rc 1-1/4 CIT-10- -50 498 "D" Thd. A 133(5.24) 60 (2.36) 1-1/4 BSP.F 1-1/4 NPT Check / Pilot Controlled Check Valves DIMENSIONS IN MILLIMETRES (INCHES) DIRECTIONAL CONTROLS Pressure Drop Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 PSI MPa 0.7 100 0.6 80 60 CIT-02-50 CIT-02-35 0.4 40 20 0 0.2 CIT-02-04 0 0 0 5 10 1 2 15 3 4 Flow Rate 20 25 6 5 L/min U.S.GPM E CIT-03 Pressure Drop ΔP PSI MPa 100 0.7 0.6 80 60 CIT-03-50 0.4 40 20 0 CIT-03-35 0.2 CIT-03-04 0 0 0 10 20 2 4 30 6 40 L/min 8 10 U.S.GPM Flow Rate Pressure Drop ΔP CIT-06 PSI MPa 0.7 100 0.6 80 60 CIT-06-50 0.4 CIT-06-35 40 20 0 In-Line Check Valves Pressure Drop ΔP CIT-02 0.2 CIT-06-04 0 0 25 0 75 50 10 125 100 30 20 Flow Rate L/min U.S.GPM CIT-10 Pressure Drop ΔP PSI MPa 100 0.7 0.6 80 60 CIT-10-50 0.4 40 20 0 CIT-10-35 0.2 CIT-10-04 0 0 0 50 100 20 150 200 250 60 40 Flow Rate 300 L/min 80 U.S.GPM In-Line Check Valves 499 ■ Right Angle Check Valves These valves allow free flow in one direction and prevent flow in the reverse direction. Cracking pressure specified is the pressure required to open the valve and allow free flow. Graphic Symbol Specifications Model Numbers Rated Flow L /min (U.S.GPM) CRT-03- -50/5080/5090 40 (10.6) CRT-06- -50/5080/5090 125 (33) CRT-10- -50/5080/5090 250 (66) CRG-03- -50/5090 40 (10.6) CRG-06- -50/5090 125 (33) CRG-10- -50/5090 250 (66) Type of Connection Threaded Connection Sub-plate Mounting Max. Operating Pres. MPa (PSI) 25 (3630) 25 (3630) Cracking Pres. MPa (PSI) Approx. Mass kg (lbs.) 0.04 (6) 0.9 (2.0) 0.35 (50) 1.7 (3.7) 0.5 (70) 5.6 (12.3) 0.04 (6) 1.7 (3.7) 0.35 (50) 2.9 (6.4) 0.5 (70) 5.5 (12.1) Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI). Model Number Designation F- CR T -03 -04 -50 Special Seals Series Number Type of Connection Valve Size Cracking Pressure MPa (PSI) Design Number T: Threaded Connection 03 04: 0.04 (6) 50 06 35: 0.35 (50) 50 10 50: 0.5 (70) 50 G: Sub-plate Mounting 03 04: 0.04 (6) 50 06 35: 0.35 (50) 50 10 50: 0.5 (70) 50 F: Special seals for phosphate ester type fluids (Omit if not required) CR: Right Angle Check Valve Design Standards None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. Sub-plate Valve Model Numbers CRG-03 CRG-06 CRG-10 Japanese Standard "JIS" European Design Standard Sub-plate Model Numbers Thread Size Sub-plate Model Numbers CRGM-03-50 Rc 3/8 CRGM-03-5080 CRGM-03X-50 Rc 1/2 CRGM-03X-5080 CRGM-06-50 Rc 3/4 CRGM-06-5080 N.American Design Standard Thread Size Approx. Mass kg (lbs.) Sub-plate Model Numbers Thread Size 3/8 BSP.F CRGM-03-5090 3/8 NPT 1.6 (3.5) 1/2 BSP.F CRGM-03X-5090 1/2 NPT 1.6 (3.5) 3/4 BSP.F CRGM-06-5090 3/4 NPT 2.4 (5.3) 1 NPT 3.0 (6.6) CRGM-10-50 Rc 1-1/4 CRGM-10-5080 1-1/4 BSP.F CRGM-10-5090 1-1/4 NPT 4.8 (10.6) CRGM-10X-50 Rc 1-1/2 CRGM-10X-5080 1-1/2 BSP.F CRGM-10X-5090 1-1/2 NPT 5.7 (12.6) CRGM-06X-50 Rc 1 CRGM-06X-5080 1 BSP.F CRGM-06X-5090 Sub-plates are available. Specify the sub-plate model number from the table above. When sub-plates are not used, the mounting surface should have a good machined finish. Mounting Bolts Yuken can offer flanged connection valves described below. Socket head cap screws in the table below are included. For details, contact us. Model No. 500 Rated Flow L /min (U.S.GPM) CRF-10- -50 300 (79.3) CRF-16- -50 600 (159) CRF-24- -50 1300 (343) Max. Operating Pressure MPa (PSI) 25 (3630) Valve Model Numbers Socket Head Cap Screw Japanese Standard "JIS" European Design Standard CRG-03 M10 45 Lg. CRG-06 M10 50 Lg. CRG-10 M10 55 Lg. Right Angle Check Valves N.American Design Standard 3/8-16 UNC 3/8-16 UNC 3/8-16 UNC Qty. 1-3/4 Lg. 4 2 Lg. 4 2-1/4 Lg. 6 DIRECTIONAL CONTROLS DIMENSIONS IN MILLIMETRES (INCHES) CRT-03- -50/5080/5090 CRT-06- -50/5080/5090 CRT-10- -50/5080/5090 Dimensions mm (Inches) Model Numbers B C D E F "H" Thd. Rc 3/8 38 62 36 80.5 33 44 (1.50) 3/8 BSP.F (2.44) (1.42) (3.17) (1.30) (1.73) Dia 3/8 NPT CRT-03- -5090 CRT-03- -50 F A A "H" Thd. 2 Places CRT-03- -5080 Rc 3/4 54 45 104.5 49 54 74 (2.13) 3/4 BSP.F CRT-06- -5080 (4.11) (1.93) (2.13) (2.91) (1.77) Dia. 3/4 NPT CRT-06- -5090 E C D CRT-06- -50 Outlet Port CRT-10- -5080 E CRG-03- -50/5090 CRG-06- -50/5090 Outlet Port 6 (.24) H E FREE Locating Pin 6(.24) Dia. F D Inlet Port C 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places B A Model Numbers Mounting Surface (O-Rings Furnished) J Dimensions mm (Inches) A B C D E F H Mounting Surface J CRG-03 90 66.7 (3.54) (2.63) 11.7 72 42.9 (.46) (2.83) (1.69) 17.5 72.5 30 ISO 5781-AG-06-2-A (.69) (2.85) (1.18) CRG-06 102 79.4 (4.02) (3.13) 11.3 93 60.3 (.44) (3.66) (2.37) 21.4 84.5 35 ISO 5781-AH-08-2-A (.84) (3.33) (1.38) Mounting surface: ISO 5781-AJ-10-2-A CRG-10- -50/5090 Outlet Port Inlet Port 20.3 (.80) 96.8 (3.81) 120 (4.72) 6 (.24) Locating Pin 6(.24) Dia. FREE 123 (4.84) 84.1 (3.31) 42.1 (1.66) 97 (3.82) 11.6 (.46) Right Angle Check Valves B Inlet Port Rc 1-1/4 80 107 65 130 65 80 (3.15) 1-1/4 BSP.F (4.21) (2.56) (5.12) (2.56) (3.15) SQ. 1-1/4 NPT CRT-10- -5090 CRT-10- -50 C 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places 40 (1.57) Mounting Surface (O-Rings Furnished) Right Angle Check Valves 501 ■ Sub-plate CRGM-03-50/5080/5090 CRGM-03X-50/5080/5090 13(.51) Dia. 2 Places "B" Thd. 20(.79) Deep 4 Places CRGM-06-50/5080/5090 CRGM-06X-50/5080/5090 11.3 (.44) 90 (3.54) 79.4(3.13) 22 (.87) 60.3 (2.37) 49.2 (1.94) 44.5 (1.75) 39.7 (1.56) D B 124 (4.88) D 77 (3.03) "H" Thd. F 27 (1.06) 36 (1.42) 110 (4.33) "J" Thd. 16 (.63) 80 (3.15) 24 (.94) 45 (1.77) 130 (5.12) 28(1.10) Dia. 2 Places 116(4.57) 9.6(.38) 96.8 (3.81) 48.4 (1.91) 21 D (.83) C 126(4.96) 11.6 (.46) 120 (4.72) C D 19 (.75) B 16.7 (.66) 84.1 (3.31) 67.5 (2.66) 62.7 (2.47) 42.1 (1.66) B E 7(.28) Dia. 10(.39) Deep A 12(.47) "J" Thd. 20(.79) Deep 6 Places E CRGM-10-50 Thread Size F "H" Thd. Rc 1-1/4 12 (.47) 96 (3.78) 30 (1.18) 45 (1.77) CRGM-10-5090 CRGM-10X-50 135 1-1/4 BSP.F (5.31) 1-1/4 NPT Rc 1-1/2 177 (6.97) 3/8-16 UNC 140(5.51) Dimensions mm (Inches) 150 (5.91) M10 1 BSP.F 1 NPT 82.3 (3.24) 22 (.87) A 3/8-16 UNC Rc 1 F 136 (5.35) M10 3/4 BSP.F 3/4 NPT "H" Thd. 2 Places 502 1/2 NPT Thread Size E 82.3 (3.24) 22 (.87) 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places CRGM-10X-5090 CRGM-03X-5090 7(.28) Dia. 10(.39) Deep C 10 (.39) CRGM-10-50/5080/5090 CRGM-10X-50/5080/5090 CRGM-10X-5080 1/2 BSP.F Rc 3/4 CRGM-06X-5090 CRGM-10-5080 CRGM-03X-5080 Dimensions mm (Inches) A CRGM-06X-50 Sub-plate Model Numbers Rc 1/2 15 (.59) CRGM-06-5090 CRGM-06X-5080 3/8 NPT CRGM-03X-50 E CRGM-06-50 CRGM-06-5080 CRGM-03-5090 B 11.1 (.44) "H" Thd. 2 Places Sub-plate Model Numbers 3/8 BSP.F 22(.87) Dia. 2 Places "J" Thd. 20(.79) Deep 4 Places 102(4.02) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 25.5 (1.00) 104 (4.09) 22 (.87) Rc 3/8 "B" Thd. M10 3/8-16 UNC M10 3/8-16 UNC DIMENSIONS IN MILLIMETRES (INCHES) A "A" Thd. 2 Places Thread Size "A" Thd. CRGM-03-5080 10 (.39) 7.1 (.28) 42.9 (1.69) 35.7 (1.41) 31.8 (1.25) 7(.28) Dia. 10(.39) Deep 104(4.09) 33.3 (1.31) CRGM-03-50 15 (.59) C 66.7(2.63) Sub-plate Model Numbers 32(1.26) 19.5 (.77) 21 (.83) 61 (2.40) 82 (3.23) 102 (4.02) 1.7(.07) 8.8(.35) Dia. Through 14(.55) Dia. Spotface 4 Places 70(2.76) F 90(3.54) 10(.39) 50 (1.97) 167 1-1/2 BSP.F (6.57) 1-1/2 NPT Right Angle Check Valves "J" Thd. M10 3/8-16 UNC M10 3/8-16 UNC DIRECTIONAL CONTROLS Pressure Drop Hydraulic Fluid: Viscosity 30mm2/s (141 SSU), Specific Gravity 0.850 CRT-03 CRG-03 0.8 80 0.6 CRT-03-50 CRT-03-35 CRT-03-04 0.4 0.2 0 10 0 30 20 5 40 50 60 15 10 Flow Rate CRG-03-50 0.6 0.4 40 0 L/min U.S.GPM CRG-03-35 CRG-03-04 0.2 0 0 10 20 0 CRT-06 30 40 50 60 15 5 10 Flow Rate L/min U.S.GPM CRG-06 PSI MPa 1.4 200 1.2 CRT-06-50 150 1.0 0.8 100 0.6 CRT-06-35 0.4 50 0.2 CRT-06-04 0 0 0 25 50 75 100 125 150 175 200 L/min 0 10 20 30 40 Flow Rate 50 Pressure Drop ΔP Pressure Drop ΔP 80 0 0 PSI MPa 1.4 200 1.2 CRG-06-50 150 1.0 0.8 100 0.6 CRG-06-35 0.4 50 CRG-06-04 0.2 0 0 0 25 50 75 100 125 150 175 200 L/min 0 U.S.GPM CRT-10 10 20 30 Flow Rate 40 E 50 U.S.GPM CRG-10 PSI MPa 200 1.4 1.2 CRT-10-50 150 1.0 0.8 100 CRT-10-35 0.6 0.4 CRT-10-04 50 0.2 0 0 0 5 0 100 150 200 250 300 350 400 L/min 0 20 40 60 Flow Rate 80 Pressure Drop ΔP Pressure Drop ΔP PSI MPa 1.0 140 120 0.8 PSI MPa 175 1.2 150 1.0 100 0.8 0.6 50 0.4 0 0.2 0 CRG-10-35 CRG-10-04 0 50 100 150 200 250 300 350 400 L/min 0 100 U.S.GPM CRG-10-50 20 40 60 Flow Rate 80 Right Angle Check Valves 40 Pressure Drop ΔP Pressure Drop ΔP PSI MPa 1.0 140 120 100 U.S.GPM List of Seals CRT-03-50/5080/5090 CRT-06-50/5080/5090 CRT-10-50/5080/5090 List of Seals & Seal Kits 5 7 4 8 7 6 O-Ring Seal Kit 3 2 CRT-03 CRT-06 CRT-10 SO-NB-P21 SO-NB-P24 SO-NB-P32 Qty. 1 KS-CRT-03-50 KS-CRT-06-50 KS-CRT-10-50 When ordering the O-Rings, please specify the seal kit number from the table above. 1 CRG-03-50/5090 CRG-06-50/5090 CRG-10-50/5090 Part Numbers Item Name of Parts 5 7 9 6 4 3 1 2 8 10 List of Seals & Seal Kits Part Numbers Item Name of Parts CRG-03 CRG-06 CRG-10 Qty. 7 O-Ring SO-NB-P21 SO-NB-P24 SO-NB-P32 1 8 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 Seal Kit KS-CRG-03-50 KS-CRG-06-50 KS-CRG-10-50 When ordering the O-Rings, please specify the seal kit number from the table above. Right Angle Check Valves 503 ■ Pilot Operated Check Valves These check valves allow flow in one direction and prevent flow in the reverse direction, until operated by pilot pressure to allow free reverse flow. The specified cracking pressure is required to open the valve to allow free flow direction. Graphic Symbols Internal Drain Type External Drain Type Specifications Type of Connection Rated Flow L /min (U.S.GPM) Model Numbers Threaded Connection Sub-plate Mounting CPT/CPDT-03- - -50 40 (10.6) CPT/CPDT-06- - -50 125 (33) CPT/CPDT-10- - -50 250 (66) CPG/CPDG-03- - -50 40 (10.6) CPG/CPDG-06- - -50 125 (33) CPG/CPDG-10- - -50 250 (66) Max. Operating Pres. MPa (PSI) Cracking Pres. MPa (PSI) 25 (3630) 25 (3630) Approx. Mass kg (lbs.) 0.04 0.2 0.35 0.5 (6) (29) (50) (70) 3.0 (6.6) 0.04 0.2 0.35 0.5 (6) (29) (50) (70) 3.3 (7.3) 5.5 (12.1) 9.6 (21.2) 5.4 (11.9) 8.5 (18.7) Rated flow is the approximate flow rate, when there is a free flow pressure drop of maximum 0.3 MPa (44 PSI), the fluid has a specific gravity of 0.85 and a kinematic viscosity of 20 m m2 /s (98 SSU), and the cracking pressure is 0.04 MPa (6 PSI). Model Number Designatioin F- CP T 03 -E -04 -50 Special Seals Series Number Type of Connection Valve Size Drain Connection Cracking Pres. MPa (PSI) Design Number Design Standards F: Special Seals for Phosphate Ester Type Fluids (Omit if not required) CP: Pilot Operated Check Valve CPD: Decompression Type Pilot Operated Check Valve T: Threaded Connection 03 None: Internal Drain 50 04: 0.04 (6) 50 20: 0.2 (29) 50 None: Japanese Std. "JIS" 80: European Design Std. 90: N. American Design Std. G: Sub-plate Mounting 03 35: 0.35 (50) 50 50: 0.5 (70) 50 06 10 06 10 E: External Drain Mounting Bolts Socket head cap screws in the table below are included. Valve Model Numbers N.American Design Standard Qty. CP G-03 M10 45 Lg. 3/8-16 UNC 1-3/4 Lg. 4 CP G-06 M10 50 Lg. 3/8-16 UNC 2 Lg. 4 CP F-10- - -50 250 (66) Max. Operating Pressure MPa (PSI) 25 (3630) 6 CP F-16- - -50 600 (159) 25 (3630) CP G-10 504 Yuken can offer flanged connection valves described below. For details, contact us. Socket Head Cap Screw Japanese Standard "JIS" & European Design Standard 50 None: Japanese Std. "JIS" & European Design Std. 90: N. American Design Std. M10 55 Lg. 3/8-16 UNC 2-1/4 Lg. Model Numbers Pilot Operated Check Valves Rated Flow L /min (U.S.GPM) DIRECTIONAL CONTROLS Sub-plate Valve Model Numbers CP G-03 CP G-06 CP G-10 Japanese Standard "JIS" European Design Standard Thread Size Approx. Mass kg (lbs.) 3/8 BSP.F HGM-03-2090 3/8 NPT 1.6 (3.5) 1/2 BSP.F HGM-03X-2090 1/2 NPT 1.6 (3.5) 3/4 BSP.F HGM-06-2090 3/4 NPT 2.4 (5.3) Thread Size Sub-plate Model Numbers Thread Size HGM-03-20 Rc 3/8 HGM-03-2080 HGM-03X-20 Rc1/2 HGM-03X-2080 HGM-06-20 Rc 3/4 HGM-06-2080 HGM-06X-20 Rc 1 HGM-06X-2080 N. American Design Standard Sub-plate Model Numbers Sub-plate Model Numbers 1 NPT 3.0 (6.6) HGM-10-20 Rc 1-1/4 HGM-10-2080 1-1/4 BSP.F 1 BSP.F HGM-06X-2090 HGM-10-2090 1-1/4 NPT 4.8 (10.6) HGM-10X-20 Rc 1-1/2 HGM-10X-2080 1-1/2 BSP.F HGM-10X-2090 1-1/2 NPT 5.7 (12.6) Sub-plates are available, specify the sub-plate model number from the table above. When sub-plates are not used, the mountingsurface should have a good machined finish. Sub-plates are shared with those for H Type Pressure Control Valves. Refer to pages 244 to 246 for dimensions. E Operation of internal and external drain types When the outlet side P1 is directly connected to the tank in reversed free flow (Fig. a), the internal drain type is normally used. When the back pressure is applied to the outlet side P1 (Fig. b), be sure to use the external drain type. P2 DR Minimum pilot pressure characteristics That depends on the pressure of the inlet side P2 in the reversed free flow. This value can be determined from the characteristics chart. Cautionson replacementof 20 design low crackingpressure t y p e v a lv e s w it h 5 0 d e s ig n v a lv e s . In 20 design valve with cracking pressure of 0.035 MPa (5 PSI) (Code "5"), for closing the valve completely and certainly, it was necessar y to introduc e the pressurize d oil into the drain port to push down the piston compulsory. While in 50 design valve with cracking pressure of 0.04 MPa (6 PSI) (Code "6"), it has such structure that the valve can be closed completely and certainly without introducing the pressurized oil into the drain port. On the contrary , what is worse is that if the pressurized oil is introduced into the drain port, the oil acts towards the direction o f opening the valve, which i s very dangerous and has to be absolutely avoided. Therefore, please do not supply any pressurized oil into the drain port in case of using 50 design valve. P2 P1 P1 (Fig.a) (Fig.b) Pilot Operated Check Valves Instructions WARNING The machinery, if misused due to failure to observe the "Cautions" on the left, may perform unforeseeable movements, resulting in a disastrous accident. Pilot Operated Check Valves 505 CPT/CPDT-03- - -50/5080/5090 CPT/CPDT-06- - -50/5080/5090 CPT/CPDT-10- - -50/5080/5090 H E Free Flow Inlet or Reversed Controlled Flow Outlet Port "N" Thd. K L D FREE F J Drain Port "P" Thd. C Free Flow Outlet or Reversed Controlled Flow Inlet Port "N" Thd. B A Model Numbers CPT/CPDT-03- - -50 CPT/CPDT-03- - -5080 CPT/CPDT-03- - -5090 CPT/CPDT-06- - -50 CPT/CPDT-06- - -5080 CPT/CPDT-06- - -5090 Dimensions A B C D E Pilot Port "P" Thd. mm (Inches) F H Thread Size J K L "N" Thd. 38 80 40 39 150.5 84.5 60 29 67.5 26.5 (1.50) (3.15) (1.57) (1.54) (5.93) (3.33) (2.36) (1.14) (2.66) (1.04) Dia. Rc 1/4 3/8 BSP.F 1/4 BSP.F 3/8 NPT 1/4 NPT 62 96 48 47 171.5 92.5 72 35 75.5 31 (2.44) (3.78) (1.89) (1.85) (6.75) (3.64) (2.83) (1.38) (2.97) (1.22) SQ. Rc 3/4 Rc 1/4 3/4 BSP.F 1/4 BSP.F 3/4 NPT 1/4 NPT Rc 1-1/4 Rc 1/4 CPT/CPDT-10- - -50 80 140 70 64 203.5 113 82 40 96 43 (3.15) 1-1/4 BSP.F CPT/CPDT-10- - -5080 (5.51) (2.76) (2.52) (8.01) (4.45) (3.23) (1.57) (3.78) (1.69) SQ. 1-1/4 NPT CPT/CPDT-10- - -5090 506 "P" Thd. Rc 3/8 Pilot Operated Check Valves 1/4 BSP.F 1/4NPT DIRECTIONAL CONTROLS CPG/CPDG-03- - -50/5090 CPG/CPDG-06- - -50/5090 A B C J Locating Pin 6(.24) Dia. FREE Mounting Surface (O-Rings Furnished) Pilot Port F Drain Port 11(.43) Dia. Through 17.5(.69) Dia. Spotface 4 Places Free Flow Inlet or Reversed Controlled Flow Outlet Port Dimensions Model Numbers mm (Inches) Mounting Surface A B C D E F H J CPG/CPDG-03- - -50/5090 90 (3.54) 66.7 (2.63) 11.7 (.46) 150.5 (5.93) 42.9 (1.69) 66 (2.60) 62 (2.44) 30 (1.18) ISO 5781-AG-06-2-A CPG/CPDG-06- - -50/5090 102 (4.02) 79.4 (3.13) 11.3 (.44) 171.5 (6.75) 60.3 (2.37) 67.5 (2.66) 74 (2.91) 35 (1.38) ISO 5781-AH-08-2-A Mounting surface: ISO 5781-AJ-10-2-A CPG/CPDG-10- - -50/5090 DIMENSIONS IN MILLIMETRES (INCHES) Free Flow Outlet or Reversed Controlled Flow Inlet Port 11.1 (.44) E 119 (4.69) 96.8 (3.81) 89 (3.50) Pilot Operated Check Valves D E Free Flow Outlet or Reversed Controlled Flow Inlet Port 6 (.24) H 6 (.24) 40 (1.57) FREE Locating Pin 6(.24) Dia. Mounting Surface (O-Rings Furnished) 70 (2.76) 203.5 (8.01) 84.1 (3.31) 42.1 (1.66) Drain Port 11(.43) Dia. Through 17.5(.69) Dia. Spotface 6 Places Pilot Port Free Flow Inlet or Reversed Controlled Flow Outlet Port Pilot Operated Check Valves 507 Hydraulic Fluid: Viscosity 30 mm2/s (141 SSU), Specific Gravity 0.850 Pressure Drop CPG-03, CPDG-03 PSI PSI MPa 175 1.2 150 CP T-03- -50 CP T-03- -35 CP T-03- -20 0.8 100 Pressure Drop ΔP Pressure Drop ΔP CPT-03, CPDT-03 CP T-03- -04 0.4 50 Reversed Controlled Flow 0 0 0 10 20 0 30 40 5 60 50 10 140 MPa 1.0 120 0.8 100 80 CP G-03- -20 60 0.4 20 0 U.S.GPM PSI 200 CP T-06- -20 0.8 50 0.4 0 0 CP T-06- -04 0 25 0 50 100 75 125 20 30 Flow Rate 10 150 Reversed Controlled Flow 175 200 L/min 40 50 CP T-10- -20 CP T-10- -04 0.9 100 0.6 50 0.3 0 0 0 50 0 100 200 150 250 300 40 60 Flow Rate 20 15 L/min U.S.GPM CP G-06- -50 150 CP G-06- -20 0.8 100 50 0.4 0 0 CP G-06- -04 0 25 50 75 100 Reversed Controlled Flow 150 175 200 L/min 125 20 30 Flow Rate 10 PSI MPa 300 2.0 CP T-10- -35 1.2 150 10 60 40 50 U.S.GPM CPG-10, CPDG-10 CP T-10- -50 1.5 200 50 CP G-06- -35 0 Pressure Drop ΔP Pressure Drop ΔP 250 MPa 1.8 MPa 1.4 U.S.GPM CPT-10, CPDT-10 PSI 40 5 1.2 CP T-06- -35 150 100 30 CPG-06, CPDG-06 CP T-06- -50 1.2 20 Flow Rate Pressure Drop ΔP Pressure Drop ΔP 225 200 10 0 CPT-06, CPDT-06 MPa 1.6 Reversed Controlled Flow 0 0 Flow Rate PSI CP G-03- -04 40 L/min 15 CP G-03- -50 CP G-03- -35 Reversed Controlled Flow 350 400 L/min 80 100 250 CP G-10- -35 200 1.2 CP G-10- -20 150 100 50 0 CP G-10- -04 CP G-10- -50 1.6 0.8 0.4 Reversed Controlled Flow 0 0 U.S.GPM 0 50 100 150 200 20 40 250 300 350 80 60 Flow Rate 400 L/min 100 U.S.GPM Min. Pilot Pressure Chart PSI MPa 12 1700 Minimum Pilot Pressure (PP) 1600 10 1400 P2 1200 P2 P1 P1 PP PP Cracking Pressure 0.5 MPa (70 PSI) 0.04 MPa (6 PSI) 8 1000 6 800 P2 600 4 P1 Cracking Pressure 0.5 MPa (70 PSI) 0.04 MPa (6 PSI) 400 2 PP A 200 A : Min. Pilot Pressure to open the Decompression Valve 0 0 0 10 5 0 500 1000 15 20 2000 1500 2500 3000 25 MPa 3500 PSI Supply Pressure (P2) Pressure Drop for Reversed Controlled Flow Only when Decompression Valve is Opened CPDT-06, CPDG-06 2000 15 10 1000 0 5 0 0 0 508 5 1 10 15 2 3 Flow Rate 4 20 5 PSI MPa 3500 25 3000 20 2000 PSI MPa 3500 25 3000 20 15 2000 10 1000 25 L/min 6 CPDT-10, CPDG-10 Pressure Drop ΔP PSI MPa 3500 25 3000 20 Pressure Drop ΔP Pressure Drop ΔP CPDT-03, CPDG-03 U.S.GPM 0 1000 5 0 0 0 10 2 20 4 6 30 40 8 10 Flow Rate 50 12 14 Pilot Operated Check Valves 60 L/min 15 10 0 16 U.S.GPM 5 0 0 0 50 10 100 20 30 Flow Rate 150 200 L/min 40 50 U.S.GPM DIRECTIONAL CONTROLS ■ List of Seals CPT/CPDT-03- - -50/5080/5090 CPT/CPDT-06- - -50/5080/5090 CPT/CPDT-10- - -50/5080/5090 5 12 1 19 10 4 20 16 3 21 2 18 7 17 8 11 13 15 9 CPDT-03/06/10 E List of Seals Item Name of Parts 11 12 13 Part Numbers Qty. CPT/CPDT-03 CPT/CPDT-06 CPT/CPDT-10 O-Ring SO-NB-P7 SO-NB-P9 SO-NB-P9 1 O-Ring SO-NB-P21 SO-NB-P29 SO-NB-P36 1 O-Ring SO-NB-G25 SO-NB-P32 SO-NB-P42 1 Note: When ordering the seals, please specify the seal kit number from the table below. CPG/CPDG-03- - -50/5090 CPG/CPDG-06- - -50/5090 CPG/CPDG-10- - -50/5090 5 4 1 14 19 3 20 12 22 23 10 24 2 21 7 CPDG-03/06/10 13 6 8 15 9 Pilot Operated Check Valves 6 16 18 11 List of Seals Item Name of Parts 11 12 Part Numbers Qty. CPG/CPDG-03 CPG/CPDG-06 O-Ring SO-NB-P7 SO-NB-P9 SO-NB-P9 1 O-Ring SO-NB-P9 SO-NB-P9 SO-NB-P9 2 13 O-Ring SO-NB-P18 SO-NB-P28 SO-NB-P32 2 14 O-Ring SO-NB-P21 SO-NB-P29 SO-NB-P36 1 15 O-Ring SO-NB-G25 SO-NB-P32 SO-NB-P42 1 CPG/CPDG-10 Note: When ordering the O-Rings, please specify the seal kit number from the table below. List of Seal Kits Model Numbers Seal Kit Numbers CPT/CPDT-03- - -50/5080/5090 KS-CPT-03-50 CPT/CPDT-06- - -50/5080/5090 KS-CPT-06-50 CPT/CPDT-10- - -50/5080/5090 KS-CPT-10-50 CPG/CPDG-03- - -50/5090 KS-CPG-03-50 CPG/CPDG-06- - -50/5090 KS-CPG-06-50 CPG/CPDG-10- - -50/5090 KS-CPG-10-50 Pilot Operated Check Valves 509 510
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