Nov/Dec 2009 - DWM Magazine
Transcription
Nov/Dec 2009 - DWM Magazine
DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Zoom Fit Contents Search + – Archives I< E-Mail < > >I Subscribe ™ Free Subscription Form on Page 43 $ 500 DOOR & WINDOW MANUFACTURER MAGAZINE VOLUME 10/ISSUE 9/NOVEMBER-DECEMBER 2009 Focus on Door Manufacturing: One Company’s Sojourn into Overseas Manufacturing Also Inside: The Latest Products from Fall Shows A Look at the Australian Window Market THE FUTURE OF FENESTRATION MANUFACTURING IS IN YOUR HANDS DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe Distinctly... DIFFERENT #12614.XX (LH) #12616.XX (RH) Left Hand Shown #13342.XX (LH) #13343.XX (RH) With Metal Cover Left Hand Shown #13423.XX (LH) #13424.XX (RH) Left Hand Shown Now With More Handle And Cover Options To Choose From. Available in a wide range of finishes. New Encore® Series Operator Handles And Covers Provide The Options You Need For Your Casement And Awning Windows. Truths new nesting cover for the Encore® Series of operators provides options to an already stylish design. Encore operators give you all the strength and performance characteristics you need in an operator with the flexibility of additional handle and cover options. The Full-Flip Handle design eliminates collapse during operation and Encore® Operators require 33% less effort to operate than previous operators. The handle provides smooth operation with a more contemporary look when nested and allows for easy screen removal without removing the handle from operator. The Snap-Fit cover removes easily for painting and staining of the window frame and provides a smooth, stylish look for your windows. Integrated snap feature allows fastenerless cover attachment and installation after home is completed, helping to eliminate construction damage. For more information about Encore® and Maxim® Series cover and handle options contact your Truth representative. 700 West Bridge Street • Owatonna, MN 55060 1-800-866-7884 • www.truth.com SEE US AT WIN-DOOR DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe THE MOST IMPORTANT WINDOW INNOVATION IN YEARS! Introducing the most energy-efficient frame system available. The new EnergyCore™ Window System by Mikron® will help you gain market share by attracting homeowners, architects and builders looking for advanced energy and money-saving technologies. Unlike alternative windows, the EnergyCore system is 100% recyclable, which adds to your sustainability message. Windows in the system are designed to reduce air infiltration and feature Mikron’s innovative new patent-pending SuperCapSR™ exterior color technology, pre-finished interior wood grain laminates, and style options to add homeowner appeal. EnergyCore is an innovative, patent-pending, fusion insulated technology offering superior thermal performance. In fact, EnergyCore blocks thermal conductivity 6X better than fiberglass, 4X better than rigid PVC, and 3X better than wood. To add new differentiating innovation, high-performance design and green replacement products to your brand, visit www.mikronvinyl.com or call 800.456.8020. Combine our EnergyCore™ frame system with high performance triple glazing systems such as those including Duralite® by Truseal, and you can build a 0.15 U-factor/ R6.5 window that exceeds current EnergyStar® requirements by 50%*. The Fusion Insulated System™ combines *BASED ON U-FACTOR IMPROVEMENT; USING TRIPLE GLAZED, LowE, KRYPTON-FILLED INSULATED GLASS UNITS, YOU CAN BUILD A 0.15 U-FACTOR / R6.5 WINDOW. an engineered air-cell core design with an exclusive, tri-extruded manufacturing process ensuring fully insulated, corner welded windows. www.mikronvinyl.com 800.456.8020 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search – + I< Archives E-Mail < > >I Subscribe DWM ™ DWM departments DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING What’s News . . . . . . . . . . . . . . . . . 10 Publisher/Editor Browse & Bookmark . . . . . . . . . . . 14 Managing Editor Erin Harris eharris@glass.com ❚ x130 Assistant Editor Penny Stacey pstacey@glass.com ❚ x148 Energy and Environmental News 16 Ones to Watch. . . . . . . . . . . . . . . . 18 Introducing . . . . . . . . . . . . . . . . . . 38 Tara Taffera ttaffera@glass.com ❚ x113 Contributing Editors Samantha Carpenter scarpenter@glass.com ❚ x192 Suppliers Guide . . . . . . . . . . . . . . . 40 Ellen Rogers erogers@glass.com ❚ x118 CONTENTS Classifieds. . . . . . . . . . . . . . . . . . . . 41 Megan Headley mheadley@glass.com ❚ x114 VOLUME 10/ISSUE 9/NOV-DEC 2009 Advertising Index . . . . . . . . . . . . . 43 DOOR & WINDOW MANUFACTURER MAGAZINE www.dwmmag.com Now Showing . . . . . . . . . . . . . . . . 42 Dawn Campbell dcampbell@glass.com ❚ x150 Tina Czar tczar@glass.com ❚ x115 Marketing Director Holly Biller hbiller@glass.com ❚ x123 Eye on Energy . . . . . . . . . . . . . . . . . 4 Customer Relations Manager Janeen Mulligan jmulligan@glass.com ❚ x112 Trend Tracker . . . . . . . . . . . . . . . . . . 6 Web Developer Bryan Hovey bhovey@glass.com ❚ x125 AAMA Analysis . . . . . . . . . . . . . . . . 8 Customer Service Assistant Wendy Jozwiak wjozwiak@glass.com ❚ x0 columns 22 Recapping GlassBuild America Published by Key Communications Inc. Debra Levy, president 385 Garrisonville Road, Suite 116 Stafford, Virginia 22554 540/720-5584 ❚ fax: 540/720-5687 ❚ www.glass.com If you missed the GlassBuild America show see page 22 for all the new products unveiled by exhibitors. Many manufacturers were in attendance to look at new products that can help differentiate them from the competition. 28 Fenestration Down Under 28 The Australian fenestration industry may not be as far ahead in energy-efficiency as other nations, but the country is moving forward quickly and the industry is helping to lead the way. 30 Welcome, Win-door Get a sneak peek at the products that will be on display in Toronto this November. Midwest, Plain States and Texas Southeast West Coast and Western Canada Northeast and Eastern Canada Europe China and Asia 34 Plant Tour 34 One Chinese-based company with a distribution center in Memphis, Tenn., has extended itself into building products after listening to customers’ needs. ON THE COVER: Complex Industries has found success manufacturing its doors overseas. For more on the company see article on page 34. DWM—Door and Window Manufacturer magazine, (USPS 001-303), ©2009 by Key Communications Inc. All rights reserved. DWM is published 9 times per year (January/February, March, April, May, June, July-August, September, October, November/December) by Key Communications Inc., 385 Garrisonville Road, Suite 116, Stafford, VA 22554; 540/720-5584; fax 540/720-5687. Advertising offices listed on page 4. Unsolicited manuscripts and other materials will not be returned unless accompanied by a self-addressed, stamped envelope. All contents are ©2007 by Key Communications Inc. Neither publisher nor its representatives nor its subcontractors assume liability for errors in text, charts, advertisements, etc. and suggest appropriate companies be contacted before specifications or use of products advertised or included in editorial materials. Views and opinions expressed by authors are not necessarily those of the publisher. For permission to reprint, contact editorial office. Printed in the U.S. No reproduction permitted without expressed written permission of the of the publisher. Periodicals postage paid at Stafford, VA and at additional mailing offices. Questions? Call 540/7205584. Send subscription inquiries to Key Communications Inc., P.O. Box 569, Garrisonville, VA 22463. POSTMASTER: SEND ADDRESS CHANGES TO DWM, P.O. Box 569, Garrisonville, VA 22463. 2 www.dwmmag.com Chris Bunn cbunn@glass.com ❚ x132 Exhibits Manager Industry Indices. . . . . . . . . . . . . . . 44 30 Art Directors • • • • • • • • • • ❚ ADVERTISING OFFICES ❚ Lisa Naugle lnaugle@glass.com 312/850-0899 ❚ fax: 312/277-2912 Scott Rickles srickles@glass.com 770/664-4567 ❚ fax: 770/740-1399 Ed Mitchell emitchell@glass.com 805/262-2932 ❚ fax: 805/262-2933 Rocco Zegalia rzegalia@glass.com ❚ (540) 720-5584 x194 (267) 626-8405 ❚ fax: (540) 720-5687 Patrick Connolly patco@glass.com 699 Kings Road Westcliff on Sea Essex SSO 8ph ENGLAND (44) 1-702-477341 ❚ fax: (44) 1-702-477559 Sean Xiao sean.xiao@glass.com Rm.403, Block 17, Wuyimingzhu, No.6 Jinshan Road, Fuzhou, Fujian, 350001, China (86) 591 83863000 ❚ EDITORIAL ADVISORY BOARD MEMBERS Jim Benney, administrator, National Fenestration Rating Council Mike Biffl, national sales manager, Sturtz Machinery Ron Crowl, owner, FeneTech Ric Jackson, director of marketing for Truseal Matt Kottke, marketing support manager for Truth Hardware Alan Levin, owner, Northeast Building Products Phil Lewin, vice president of marketing, Vinyl Window Designs Robert Pecorella, president and owner, Northern Building Products Mark Toth, Eastern U.S. sales manager, H.B. Fuller Dominic Truniger, president and general manager, Hurd Windows and Doors Member , DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe GIVE YOURSELF THE ROYAL TREATMENT! Maximum Protection Water, Wind and Impact Resistance Royal Window and Door Profiles has provided manufacturers with the most innovative and reliable door systems and components on the market. We are proud to offer to the North American window and door fabricators the largest product line featuring 10 patio door systems and fully-integrated door programs (knocked-down and fully assembled). Laval 1 800 361.9261 Woodbridge 1 888 339.9085 www.royalplast.ca Come and see us at the Win-Door Show, booth #1211 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe EYE ON ENERGY Ask Yourself: R U Ready for R5 Windows? BY ressure is mounting for producers to improve the energy efficiency of their windows. As industry standards continue to evolve, producers need to consider investing today to meet tomorrow’s requirements, as well as those expected years from now. P New Standards d o o r & W I N D O W M A N U F A C T U R E R 4 As evidence, look at the U.S. Senate Energy Committee’s current push for building efficiency improvements. The committee directs the U.S. Department of Energy (DOE) to set “targets for residential and commercial national model building energy codes [to improve by] 30 percent in 2010 and 50 percent after 2016.” Another relatively new driver for improved window energy efficiency is the DOE’s Building Technologies Program (BTP), which is pushing for the development of net-zeroenergy buildings. One of the program’s near-term goals is to help the marketplace develop affordable R-5 windows (defined as those with Uvalues around 0.20) through an initiative known as the R-5 Windows Volume Purchase Program. ENERGY STAR® 2010 windows are only required to have an R-value of 3 (or a 0.30 U-value). Increasing the R-value from 3 to 5 reduces average heat loss by 40 percent. However, the principal barrier to widespread market commercialization of R-5 windows has been cost. The DOE is working to achieve a price premium of no more than $4 per square feet compared to typical ENERGY STAR 2010 windows. The DOE’s mandate to reach R-5 is a good indicator of the thermal performwww.dwmmag.com RIC JACKSON ance targets that will be set for ENERGY STAR Phase II requirements, which are expected to be in place in 2016. (For a detailed article on “The Road to R5,” see the September 2009 issue of DWM, page 30.) What to Do The convergence of proposed thermal performance requirements means window producers in both the new construction and remodeling markets likely will need to consider triples in the near future. Therefore, the challenge will be to build triples in the most efficient manner possible in combination with the most efficient spacer, glass and framing options for a high-performance window rated as R-5. Spacers – Spacers offer insulating properties to help prevent the transfer of heat, improve edge of glass temperatures and resist condensation. Glass – The right type of glass will go a long way in achieving an R-5 window. The variety of low-E coatings on the market provides opportunities to select the right glass package in combination with other components to maximize thermal efficiency while keeping an eye on cost. Framing Systems – Energy-efficient framing systems, such as those with an integral insulated aircell core design, also help provide the improved thermal efficiency needed to achieve an R-5 window. Manufacturers should consider recyclable framing materials to help their sustainability messages and the ability to gain LEED points. Considerations should also be given to inserts like grids and gas >I filling. Most windows today have glazing cavities of 1 inch or less. Using this same measurement in a triple window with dual- or singlestrength glass means each glazing cavity will be very small. That may be an issue when adding grids as producers risk running up against the 3-millimeter grid proximity rule, which requires a minimum air space of 3 mm between the grid and glass. Producers considering grid placement in triples may therefore need to make one of the airspaces wider than the other. The result is an offset triple in which the grid will not detract from the overall R- or U-value. These considerations will help R5 windows become a reality, but gas filling may still be needed to push the window over the R-5 threshold. Use of an exotic gas like krypton is an option, but it is very expensive compared to argon. Remember, the goal of the DOE’s BTP is to ensure an affordable, thermally efficient window. An R-5 window can be achieved affordably with argon in combination with efficient spacer, glass and frame choices. Having R-5 windows as the standard for energy-efficient windows can’t conceivably be reached for several years. However, creating an R-5 rated window—or even an R-6 window—is more than feasible today and would give producers a differentiation in the marketplace now. ❙ Ric Jackson is the director of marketing and business development for Truseal Technologies Inc. He can be reached at rjackson@truseal.com. Mr. Jackson’s opinions are solely his own and do not necessarily reflect those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe TREND TRACKER Gain Some Perspective Status of the Recovery and Future Outlook BY aving survived a period when a tough recession had the potential to lapse into an outright depression, it is worthwhile to examine the current state of the door and window industry. There are three key areas that must be considered: financial and economic conditions, the state of company operations and the outlook for pace of recovery. H Economic Conditions d o o r & W I N D O W M A N U F A C T U R E R 6 While companies generally have paid down debt over the last two years, debt levels among door and window manufacturers are still too high. In some cases, this causes a financial dilemma known as “debt overhang.” This occurs when a company is not able to obtain additional funding, even for a compelling opportunity, because the size of the existing debt makes it unlikely that new debt or equity will ever receive a return on capital. In such cases, if the company isn’t able to pay down its debt through other means, it is likely that any sustained downturn will push the company into bankruptcy. One of the downsides to recovery is that, as sales increase, companies must fund additional working capital needs. In most industries, and in most normal economic periods, companies needing additional working capital because sales are increasing strongly can count on numerous lenders competing to win their business. Many traditional bank lenders, though, are tightening their purse strings with respect to companies in the building products industry. Some manufacturers with whom we are in touch have www.dwmmag.com MICHAEL COLLINS drawn their lines of credit up to the limit, placing the excess funds in another financial institution. This strategy has come as a response to stories about companies that paid down their lines, only to have their limits reduced to their new lower balances. Manufacturers respond to this stance on the part of lenders by seeking out those still willing to lend to building products companies or by taking advantage of alternative forms of capital, such as mezzanine debt or equity. Pace of the Recovery of recovery that gives way to another brief downturn. Only after all the negative factors lingering during that second downturn have dissipated does the long-term recovery finally take hold. We are seeing some evidence of that trend right now. Some of the housing data lately has been markedly positive, but home foreclosures are still rising. In a Wshaped recovery, the pick-up that a number of companies are seeing because it is summer and because of the .30/.30 tax credit would be offset by continued home foreclosures driven by mortgage rate adjustments and job losses. Fortunately, in a W-shaped recovery, by the time it is generally known that the recovery will not be a smooth upward line, the final leg of the recovery is starting to take hold. At our current crossroads, there are a number of factors that will help return the industry to some semblance of its former growth path: the economic recovery, permanently high energy prices creating a market for energyefficient products, continued immigration, new household creation and several years of underinvestment in homes and businesses. We believe that all of these factors will act against the existing negatives, so that by the middle of 2010, the start of a broad recovery will occur. ❙ There is a great deal of discussion lately regarding what “shape” the recovery will take. This debate centers on whether the recovery will be V-shaped (a strong, sharp recovery) or U-shaped (a longer, slower recovery). An increasingly popular point of view is that the recovery will be Wshaped. This would indicate a downturn followed by a brief period Michael Collins is vice president of the building products group at Jordan, Knauff & Company, an investment banking firm that specializes in the door and window industry. He may be reached at mcollins@jordanknauff.com. Mr. Collins’ opinions are solely his own and do not necessarily reflect the views of this magazine. Company Operations The door and window industry continues to suffer from having too many plants and too much equipment available. Fortunately, the rate of plant shutdowns has slowed sharply from 2008 to 2009, allowing asset auctions to catch up and reduce the supply of equipment. There remains, no doubt, an inventory of excess equipment to be auctioned, but the majority of this will likely be worked through by the middle of next year. As with merger and acquisition transactions, companies acquiring equipment typically are doing so in advance of any actual need for the production capacity represented by the equipment. >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE Contents Zoom Fit Search + – I< Archives E-Mail < > >I Subscribe ©2008 Technoform THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Make a bold statement with TGI warm edge IG spacer from Technoform. You’ll be enhancing your windows and doors with the thermal efficiency to exceed Energy Star requirements, plus the durability, strength and aesthetic appeal every homeowner desires. And you’ll have the confidence of knowing our goal isn’t just to elevate the performance of your products, but to empower your business to reach new heights too. Because at Technoform, we believe your success is a direct reflection on us. www.technoform.us | 330-487-6600 Download a copy of our white paper ”SEEING THE LIGHT: Understanding Today's Evolving Fenestration Codes And Strategies to Achieve Compliance” from the home page on our web site www.technoform.us. DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe AAMA ANALYSIS Daylighting Rediscovered Reduce Energy Demand Through This Natural Method BY ith the continued growth of green trends, there has been a proliferation of green-related standards and rating systems, as consumers in all sectors are looking to decrease energy usage, with the added benefit of saving on energy bills. The primary touchstone for window greenness in such standards is maximizing resistance to conductive and radiant heat transfer. But greenness doesn’t end with achieving energy efficiency. A prime example is daylighting. Not only is natural daylighting being rediscovered as a means to reduce the energy demand for electric lighting, it also reduces the heating load that electric lighting places on air conditioning systems. Daylighting also can extend the life of lamps and ballasts by as much as a factor of two*, as they are not used as often during the day. This means that embodied energy, use of mercury and disposal costs are also roughly halved. Furthermore, post-occupancy studies comparing buildings with optimized daylighting systems to those without come to the same conclusions: people simply function better in a daylit environment. The reemergence of natural daylighting has spurred a distinct reversal of the thinking prevalent in the 1970s when big windows were viewed as energy drains. In a quest for energy efficiency, architects adopted a “bunker” approach in which artificial light replaced natural light as a necessary consequence. Today, architects are using the W d o o r & W I N D O W M A N U F A C T U R E R 8 www.dwmmag.com KEN BRENDEN latest science and technology to take full advantage of sunlight’s benefits while minimizing its drawbacks, and daylighting has come into its own as a vital component of green design. Effective Daylighting For some, the term “daylighting” can imply vast expanses of glass with intense direct sunlight pouring in, creating glare and oppressive heat gain. But that is a misconception. Good daylighting practice achieves a more diffuse, evenly spread light. The goal is to determine how to bring natural light to all rooms—whether or not they have exterior views. Reaching this goal means making a number of decisions that go beyond window selection to orientation and floor plans. A good daylighting design, in addition to minimizing U-factor, also must forge a balance between solar heat gain coefficient (SHGC) and visual transmittance (VT). The key to resolving the conflict lies in the choice of glazing. Spectrally-selective low-E glass, for example, transmits visible light waves and reflects infrared heat waves, keeping SHGC low yet preserving a high VT to ensure bright interiors. In addition to windows, other devices can bring diffuse natural light to interior spaces. Judicious skylighting, for example, introduces daylight throughout the interior rather than just around the perimeter. The newer tubular skylights can channel daylight from the roof down through a ceiling-mounted diffuser that looks >I much like a conventional ceilingmounted light fixture. These are increasingly popular for interior areas such as bathrooms, hallways and kitchens that receive limited daylight. The NAHB Green Home Building Guidelines specifically recommend the installation of tubular skylights in rooms without windows. In addition to adding pathways for light to enter, design strategies can enhance the availability of natural light. For instance, allowing light to penetrate high into a space through the use of clerestories, light shelves or vertical baffles lets it travel deeper into a room, as does sloping the ceilings away from the windows to reflect the light. Daylighting also can be enhanced by integrating reflective surfaces, furnishings and finishes in lighter colors, and through the use of high reflectance paint on the ceilings. There are multiple paths to greenness. The idea is to take a holistic look at the interplay of all factors affecting the structure and arrive at an optimized solution based on geometry and engineered features. *Source: Greenwala Blog (the green social network), “Daylighting —The Benefit of Natural Light” by Greg Richardson, 9/29/08 ❙ Ken Brenden serves as technical standards manager for the American Architectural Manufacturers Association in Schaumburg, Ill. He may be reached at kbrenden@aamanet.org. His opinions are solely his own and do not necessarily reflect those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe or The best spacer, the best frame, the best glass. It’s like having your donut and walking it off. Envirosealed Windows™ Advantage. Now homeowners don’t have to choose between investing in the environment and investing in their family. Because these windows are so energy efficient, they have a much shorter payback period than competitive windows. In fact, they exceed 2010 ENERGY STAR standards and qualify for ARRA tax credits. Why? Because Envirosealed Windows Advantage combine Truseal Duralite® spacers – the best in the industry – with the best frame and the best glass to create a demonstrable advantage. And it’s an advantage homeowners are looking for. To find out more call 216.910.1500. E N V I R O S E A L E D W I N D O W STM I S A T R A D E M A R K O F T R U S E A L T E C H N O LO G I E S , I N C . SEE US AT WIN-DOOR DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe What’sNews LEGISLATIVE NEWS Formaldehyde Legislation Introduced in Senate fter nine months of development and coalitionbuilding among industry and environmental groups, legislation calling for a national standard on formaldehyde emissions from composite wood products was introduced in the U.S. Senate on September 11. Co-sponsored by Sen. Amy Klobuchar (D-Minn.) and Sen. Mike Crapo (R-Idaho), S. 1660, the Formaldehyde Standards for Composite Wood Products Act, establishes the first ever national standard for product emission ceilings. It also directs the U.S. Environmental Protection Agency (EPA) to implement regulations on testing, certification, recordkeeping and enforcement to give American consumers the highest level of confidence in composite wood products purchased for their homes and offices. The legislation is based on the regulation promulgated last year by the California Air Resources Board (CARB), and would add a new section to the federal Toxic Substances Control Act (TSCA) and require EPA to enact a national rule by 2011. A d o o r Sen. Klobuchar and Crapo sit on the Environment and Public Works Committee as well as the relevant subcommittee that oversees TSCA. The legislation includes the following: • Sets emission ceilings identical to the CARB rule; • Applies to particleboard, medium-density fiberboard (MDF) and hardwood plywood manufactured or sold in the U.S, as well as finished products containing them; • Requires EPA to establish implementing regulations based on California’s rule, including third-party testing and certification of quality control measures in composite panel manufacturing facilities, and the ability to track and verify the use of compliant products through their distribution and use in finished products such as furniture, cabinets, flooring, doors, etc.; • Requires EPA to recognize and incentivize the use of ultra-lowemitting formaldehyde (ULEF) and no-added formaldehyde (NAF) adhesives in composite & W I N D O W M A N U F A C T U R E R 10 COMPANY NEWS Serious Materials Closes $60 Million in Series C Financing Serious Materials has closed $60 million in Series C financing. Mesirow Financial, a diversified financial services firm in Chicago, led the company’s efforts to obtain new investors. Additional new investors include Enertech Capital, Cheyenne and Saints Capital. Previous investors including New Enterprise Associates (NEA), Foundation Capital, Rustic Canyon Partners, Navitas Capital and Staenberg also participated in this funding round, bringing Serious Materials’ total raised capital to more than $120 million. Serious officials say they will use the funds to accelerate the company growth and complete development of its next-generation, energy-saving building products. www.dwmmag.com >I wood products; and • Requires EPA to work with other federal agencies to provide for equally robust compliance verification of imported products as well as those manufactured in the United States, and corresponding enforcement. FINANCIAL NEWS PGT Acquires Hurricane Window and Door Factory Operating Assets PGT Inc. has acquired the operating assets of Hurricane Window and Door Factory in Fort Myers, Fla., according to a recent announcement by PGT. Hurricane Window and Door Factory designs and manufactures The Protector Series vinyl impact product lines for the single and multi-family residential markets. Terms of the agreement were not disclosed. PGT officials say the acquisition broadens its capabilities in both the vinyl and impact-resistant markets, while also allowing it to offer the energy efficiency benefits of vinyl. The products included in The Protector Series qualify homeowners for the government’s energy tax credits in the American Recovery and Reinvestment Act of 2009, according to PGT. The Protector Series will be folded into the PGT WinGuard® product portfolio. PGT also released its secondquarter financial results around the time of the purchase. They showed a $13.2 million drop in sales—down by 22 percent compared with the second quarter of 2008. continued on page 12 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives Sashlite and Bystronic Glass Thank You... …for making our participation in the GlassBuild 2009 show a great success! If you attended one of our live demonstrations, you would have experienced the Bystronic Sashline producing complete Sashlite integrated sash units with only four technicians. These units are the leanest, greenest and highest performing that our industry has seen produced in such a small footprint. We’d also like to thank our development partner HB Fuller, who contributes the sealant science behind the Sashlite technology and Northeast Building Products, for purchasing the nation’s first Bystronic Sashline. Sashlite is the state-of-the-art insulating glass technology that eliminates the separate IG unit by integrating the spacer directly into the window sash. The result is a single, solid unit that is stronger, more efficient and exceeds all 30/30 standards while delivering the highest performance on the market. Because the fabrication of Sashlite windows requires fewer labor, material and energy inputs, it is the greenest yet most profitable technology in the vinyl insulating glass industry today. If you missed the GlassBuild show and would like to see the Sashline in action, contact us at www.Bystronic-glass.com or call Sashlite at 203-227-9912 for a free demo video. I< E-Mail < > >I Subscribe DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe What’sNews CONTINUED PGT’s Second-Quarter Financial Results Net Sales Net Income 2008 $46.9 million $1.9 million “Our sales continued to be negatively impacted by the most difficult market conditions we have ever encountered … ,” says Jeff Jackson, PGT’s executive vice president and chief financial officer. However, he points to some encouraging signs in the second quarter, including an increase in sequential quarter sales, and efficiency initiatives that positively impacted the company’s ability to generate cash. 2009 $33.7 million $342,000 % Change -28.1 % -82 % Manufacturers Make Cutbacks Two major door and window manufacturers have made cutbacks in recent months in light of the current economy. Jeld-Wen’s plant in Corsicana, Texas, closed on September 25, due to a reduced demand for windows in both the new construction and remodeling markets, according to company officials. “With nationwide new home starts hovering at their lowest levels in 30 years, closing the Corsicana plant became a necessary, but very difficult, business decision.” says senior vice president Rick Hetherington. “We have a great team of dedicated, hard-working employees and this closure in no way reflects their reliable performance,” he added Jeld-Wen has operated the plant since 1984 and employed between 90 and 115 full-time employees depending on the time of year and order levels. In addition, Pella Corp. has eliminated 37 full-time manufacturing jobs in Sioux Center, Iowa, accordcontinued on page 14 REHAU Partners with Four Seasons on Window Line d o o r & W I N D O W M A N U F A C T U R E R 12 REHAU has announced a partnership with Four Seasons for the fabrication of its System 700 and System 1400 window lines, and System 4500 door line. A formal ribbon-cutting ceremony was held on September 16 at the Four Seasons manufacturing facility in Holbrook, N.Y. “Four Seasons shares a number of important business fundamentals with REHAU, including a longstanding reputation as a premier manufacturer, a keen industry foresight regarding the importance of energy efficiency and a sincere dedication to delivering innovative, high-quality products within a dynamic marketplace,” says REHAU CEO Dr. Kathleen Saylor. Some of those products include the use of the CONSERVAGLASS PLUS glass system, “engineered to make a notable and competitive difference in sunroom temperature management,” according to Brian Guyer, market development manager, doors and windows, at REHAU. “The CONSERVAGLASS PLUS glass package also now will be integrated with REHAU’s high-performance vinyl profiles, resulting in a superior window that also qualifies for the $1,500 fedwww.dwmmag.com REHAU CEO Dr. Kathleen Saylor speaks during the ribbon-cutting ceremony. eral tax credit through the American Recovery & Reinvestment Act,” he adds. Four Seasons CEO Patrick Marron, who also attended the ceremony, said, “We are very pleased with the support REHAU has provided in our fabrication ramp-up, and excited about the widened market channels these new >I window lines will allow us to explore.” Local dignitaries including New York State Sen. Brian Foley and Islip Town Supervisor Phil Nolan, Legislator Bill Lindsay and Councilman Christopher D. Bodkin, among others, also attended to show their recognition of the partnership’s positive business effects on the region. DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< < E-Mail > >I Subscribe XL Edge® > Loå3-366® > Neat®> Preserve® Triple-panes. Single solution. As builders and homeowners look for greater window energy efficiency, Cardinal IG leads the way. Over 20 years ago we added low-E coatings and argon gas fill to double-pane glass to deliver quad-pane insulating value for all residential windows. Today, a triple-pane unit with an additional coating and gas fill can insulate as effectively as 8 layers of glass. With Cardinal’s expertise in low-E coatings, you can choose from high solar gain options like our Loå-179™ to the ultimate in solar control with Loå3-366®. A Cardinal ® triple-pane unit incorporating XL Edge® gives you the same warm edge seal technology and durability that goes into our double-pane units. We take the pain out of triple-pane … while giving your customers advanced performance and comfort. For more information, visit www.cardinalcorp.com. INSULATING Cardinal IG Company / Superior glass products for residential windows and doors A CARDINAL GLASS INDUSTRIES COMPANY GLASS UNITS DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Zoom Fit Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Search + – Archives I< E-Mail < > Subscribe What’sNews Adhesives CONTINUED Professional ADHESIVES Weiss USA Weiss USA is is a subsidiary subsidiary of of Weiss W eiss G Germany. ermany. With With our our brand br and COSMO COSMO we we combine combine from nearly the kknowledge nowledge fr om near ly off w working ttwo wo centuries centuries o orking with glue w ith g lue aand nd aadhesives dhesives with most modern w ith tthe he m ost m odern ttechnological echnological and and material material how. We develop kknow now ho w. W e dev elop custom-made cust om-made ttechnical echnical ad- for professional DOORS DOOR S & WINDOWS W hesio hesion on solutions with impr pressive essive production production and and e economic conomic advantages. advantages. O Our ur not ccustomers ustomers n ot only only benefit benefit from success inno-fr om our suc cess and inno customer care, vvation, ation n, but cust omer car e, flexibility, one-on-one fle xib bility, one -on-one conconsultations sulta t tions and rreliability eliability are are also part p t of the service. par service. ALUMINUM-ADHESIVES ALUMINUM M-ADHESIVES COSMOFEN C OSMO OFEN DUO BONDING CORNER CORNER ANGLES (INJECTIO ON M E THOD) (INJECTION METHOD) PVC-ADHESIVES PV C-ADHESIVES COSMOFEN C OSMOFEN 345 SEALING ADDITIONAL PROFILES COSMOPLAST C OSMOPLAST 500 B BONDING EPDM SEALS COSMOPUR C OSMOPUR 819 COSMOPLAST MS MS 460 COSMOPLAST BONDING CORNER CORNER ANGLES (1-PART) (1-PART) COSMOFEN C OSMOFEN PL PLUS US BONDING ADDITIONAL PROFILES d o o r & W I N D O W M A N U F A C T U R E R 14 COSMOFEN C OSMOFEN RM REPAIRING REP PA AIRING CRACKS CRACKS COSMOFEN C OSMOFE EN A AluProtektor luProtektor SEALING SEAL ING OF O MITRE CUTS Weiss USA LLC Weiss LLLC P .O . .B ox 509 P.O. Box M onroe, Monroe, Nor th Carolina Carolina 28111-0509 North Browse&Bookmark Phone: Phone: Fax: Fax: Mail: Mail: Web: Web: (704) 282-4496 (704) 289-7091 info@weiss-usa.com info@weiss-usa.com www.weiss-usa.com www.weiss-usa.com *!"6"&00 *!"6 "&00 " companies on the web Joseph Machine Company (JMC) has launched an expanded website at www.josephmachineco.com. With the new format, customers can get detailed specifications, optimizations, photos and video of JMC’s line of fabrication machines and systems … Several aluminum industry organizations have joined together to launch a new green architecture website, http://greenbuilding.world-aluminium.org, to highlight the advantages of using aluminum. The site includes both project profiles and innovative ways in which aluminum has been used in green projects, as well as environmental benefits of aluminum and life cycle data. ❙ www.dwmmag.com >I ing to a statement from the company. The changes were effective on September 18. “Through July of this year, new housing starts in the [United States] were down by more than 40 percent year-to-date over last year’s deep declines, resulting in excess manufacturing capacity in Sioux Center,” says spokesperson Kathy Krafka Harkema. “That’s why we’re taking these measures now to align our Sioux Center workforce with business needs before the onset of winter when construction traditionally slows even further.” The company’s Sioux Center Operations now employs 338 in the facility where the company manufactures windows. “We will continue to monitor the economy and market actions in the future to determine what, if any, additional actions might be necessary,” adds Krafka Harkema. briefly Andersen Windows has purchased a supplier, Composite Technologies of America, and has re-named it Custom Pultrusions Inc., according to Andersen spokesperson Maureen McDonough … Premier Industrial Supply, the Arizona supplier of the XtraBond®, XtraFoam®, and XtraFlash® line of window products, is expanding its presence with the grand opening of its facility in Canton, Ohio. The 10,000-square-foot facility will supply and support the continuous growth of the company’s East Coast customer base, and allow the Phoenix facility to focus on all West Coast customers … Officials at WTS Paradigm have signed a new office space agreement, expanding into the office adjacent to its current space in Middleton, Wis. The expansion allows the WTS staff increased access to multiple conference rooms, enhanced wireless capabilities, as well as a café and fitness center. ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe Energy and Environmental News EPA Takes on ENERGY STAR® Program; Will Introduce Super Star Program he U.S. Environmental Protection Agency (EPA) and the Department of Energy recently announced that they will begin working together, and, as part of this partnership, the ENERGY STAR program will now fall under the work of the EPA. In addition, as part of the announcement, the groups announced that EPA will be establishing a Super Star program as well. According to the announcement, products in the top 25 percent will qualify as ENERGY STAR and those in the top 5 percent will qualify as Super Star. Though the EPA and DOE currently have named the new program Super Star, they note that “the name and look of this higher tier will be developed through market research.” EPA will handle the marketing, outreach, monitoring and verification, and setting the performance levels for the programs; however, the announcement notes that “performance levels will be set using established and consistent principles for the ENERGY STAR brand.” The DOE will continue to support this program as well, “by increasing its efforts in monitoring and verifying test procedure compliance and the development of federal test procedures and metrics.” The EPA will maintain the database of ENERGY STAR and Super Star products and test results, and will develop the list of new products to be added to the program. With the partnership, a Governing Council will be formed. The Council will include the EPA assistant administrator for air and radiation and the T d o o r & W I N D O W M A N U F A C T U R E R 16 www.dwmmag.com DOE’s assistant secretary for energy efficiency and renewable energy. They will work together ensure that work programs between DOE and EPA are complementary and not duplicative, and will “leverage federal dollars to achieve maximum energy efficiency.” They also will hold meetings twice annually with program stakeholders, according to the announcement. Ann Bailey, director of ENERGY STAR product labeling for the EPA, spoke with DWM magazine about the changes and advised that no staff will move from DOE to EPA. She added, “The EPA and DOE will be working very closely. I don’t know exactly how they intend to staff the program.” DOE spokesperson Chris Kielich advised DWM that Rich Karney will remain ENERGY STAR program manager. Karney was not available for comment at press time. As for the door, window and skylight criteria and the impending criteria changes, Bailey said EPA currently has no plans to change this. “We have no immediate plans to change the criteria,” Bailey said. “As part of the transition we’ll be looking at all of the specifications and making sure they remain consistent with our ENERGY STAR principles.” She also addressed the reason for the move. “We’ve been looking for ways to clarify the roles and responsibilities between the two agencies and with the new political management it was a high priority for the success of the program,” added Bailey. >I We have no immediate plans to change the criteria. As part of the transition we’ll be looking at all of the specifications and making sure they remain consistent with our ENERGY STAR principles. —Ann Bailey, EPA Industry Reacts Just a few days after that EPA announcement, an Energy Efficiency Town Hall Forum was held during GlassBuild America in Atlanta. The ENERGY STAR changes were a popular topic during the seminar, sponsored by Edgetech IG. Edgetech’s Tracy Rogers advised that the timeline for looking at Phase II criteria is now unknown in light of the agency changes. “These changes will not affect 2010 ENERGY STAR changes,” says Rogers, “but there were discussions concerning Phase II during the seminar. The DOE was set to look at phase two this month, but this timeline is now unknown.” Brandon Tinianov, Ph.D., chief technology officer for Serious Materials in Sunnyvale, Calif., spoke during the forum as well, and following the seminar, advised DWM magazine he’s excited about the new tiered system—but has mixed feelings about the move. “As an industry professional I have really mixed feelings about the announcement,” said Tinianov. “I’m excited about the class for an ENERGY STAR and an Energy Super Star and in talking to some of my industry peers that seems to be the consensus.” ❙ DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< < E-Mail > >I Subscribe Now is the time to increase your efficiency! The new Stürtz Linear Pro Automated Cutting and Fabrication System – Comfortable Loading, High Speed Cutting, Flexible Fabrication Winner of the 2009 Crystal Achievement Award for Most Innovative Machine! “The new Stürtz Linear Pro moved our production to the next level by increasing output and quality. This is the machine our operators like most!” (Anthony Puntel, Director of Operations, Polaris Technologies) The SMI Linear Pro family of Automated Sawing and Fabrication Centers are designed to meet today’s ever changing PVC window and door production needs. The machine’s optional Integrated Fabrication Systems perform multiple window and door fabrication requirements. » Through Feed Double Miter Saw for all North American PVC windows and doors » Exclusive High Speed “Linear Motion Control” Feeding and Positioning System » Available in V-Cut and VHC-Cut for slope sill products » Wide range of available fabrication tools, including: routing, drilling, dimpling, punching and custom tools » NEW Flying Bridge Technology » Small footprint for optimum space efficiency » High output at competitive pricing » Simple graphic programming functions with powerful database Stürtz Machinery Inc. 1910 Summit Commerce Pkwy. · Twinsburg, OH 44087 Telephone 330-405-0444 · Telefax 330-405-0445 info@sturtz.com · www.sturtz.com Visit our website at www.sturtz.com stürtz Machinery, Inc. DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe Ones to Watch COMINGS AND GOINGS Mukherjee and Heim Join Glasslam Partha Mukherjee has joined Glasslam NGI Inc. as chief technology officer for its AirTight™ spacer products. The company also has named Martin Heim as its excluPartha sive sales manageMukherjee ment agent for its full line of architectural glass products in Germany, Austria and Switzerland. Mukherjee worked previously with Excel Polymers as director of technology and Duramax Inc. as technical director. He also once worked for Lauren Manufacturing as g ion din cat u l u Inc d w ion E o N rat t es n Fe technical director. Heim, managing director of HTBC GmbH in Zug, Switzerland, served previously as market director for Martin Heim Europe, Africa and the Middle East for the Bystronic Glass Group. He also held engineering management positions with MAG Industrial Automation Systems, servicing the global automotive market. Amesbury Promotes Kenzevich; St. John Becomes Manufacturer’s Rep The Amesbury Group has promoted Kim Kenzevich to director of sales and marketing for its Sealing Solutions division. The Sealing Solutions division, for which Kenzevich will now handle sales and marketing, consists of the following product lines: Foam-Tite, Kim Kenzevich Schlegel Window Products and Textile. Kenzevich previously served as sales manager for this division, and has been with the company for eight years. John St. John, who previously held this position, has moved to a new firm, Aptus Sales Group Inc., and will now serve as manJohn St. John continued on page 20 SAVE THE DATE Glass Expo Midwest™ March 16-17, 2010 Expanded, Enhanced and Moving to the Spring! Renaissance Schaumburg Hotel & Convention Center Chicago (Schaumburg), IL d o o r DWM & ™ W I N D O W M A N U F A C T U R E R 18 DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Join the architectural glass and fenestration industries for this newly expanded event. www.glassexpomidwest.com or call 540/720-5584 info@glassexpomidwest.com Education • Exhibition • Networking www.dwmmag.com >I DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< < E-Mail > >I Subscribe The Eagle Automatic Latch SAFETY FOR AN UNCERTAIN WORLD She and millions others are safe in their homes because for more than 100 years G-U has led the industry in innovation, design and technology. While others have tried to copy our Eagle lock, none has succeeded, making it North America’s preferred operating multi-point lock system. The unparalleled Eagle locking system: Ê UÊÊAutomatically and independently engages at each latch with a unique, G-U patented design s D oes not require lifting of lever to engage locking points s (ASmultipoint latches that extend to 3 ⁄ 4” (20 mm) and become deadbolts automatically when the door is closed s ) SLOCKEDBYTURNINGTHETHUMBTURN90 degrees inside or with key outside; special babysitter function locks the complete system simply by rotating the thumb turn from the inside, simple and intuitive North American operation s ) SCONSTRUCTEDWITHstainless steel in critical areas for maximum corrosion resistance s )NCORPORATESA53#YLINDERWITHAstandard Schlage “C” Keyway and is available in complementary trim styles and finishes As the fenestration industry’s leading innovator, G-U prides itself on quality hardware, knowledgeable technical assistance and the most reliable customer service. The Eagle Automatic Latch Version The Eagle Automatic Latch There are no finer products. No finer engineering. And no one more attentive to detail. Anywhere. 12650 Patrick Henry Drive, Newport News, VA 23602 Phone: 800.927.1097 Web: www.g-u.com/us E-mail: ussales@g-u.com DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe Ones to Watch CONTINUED ufacturer’s representative for Amesbury’s entire product line in the states of Illinois, Indiana, Ohio, Michigan and Kentucky. He was with Amesbury for 13 years. Edgetech Appoints Wilson Director of Business Development; Adds to Sales Team Edgetech I.G. has appointed George Wilson to director of busi- WTS Paradigm Promotes Friedman d o o r WTS Paradigm has promoted Aaron Friedman to the position of CenterPoint product lead. He previously was a project m a n a g e r / s o f t w a r e Aaron Friedman analyst. Friedman has more than six years of professional experience as a software project management and business analyst. In his new position, he will “help create and push forward the vision of the software and incorporate customer requests into each software update,” according to a statement from the company. ❙ & W I N D O W M A N U F A C T U R E R 20 ness development. He will be responsible for seeking strategic business opportunities for the company in North America, as George Wilson well as globally. The company also has appointed Tony Thiret to regional sales manager and commercial sales manager for the Western United States and Canada. Wilson joins the company with more than 15 years of experience in strategic positions including general manager for Federal Mogul’s Lighting Division Tony Thiret where he oversaw manufacturing operations at six plants in the United States, Brazil and Mexico. Thiret will be responsible for managing sales agents and growing sales in his territory, as well as business development for Edgetech’s commercial products group. Thiret spent 12 years as Western division manager for Graham Architectural. www.dwmmag.com SEE US AT WIN-DOOR DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe Capture more free heat in northern regions. Introducing the best cold-weather glass. Comfort E-PS.™ With the highest SHGC available (0.73), Comfort E-PS glass captures more free heat from the sun—while also keeping the cold out with its Low-E coating. It far exceeds the ENERGY STAR® standards of both the U.S. and Canada. By choosing Comfort E-PS in colder climates, you can help consumers save, on average, an additional $130 a year in heating costs. One glass doesn’t fit all. But one glass company does give you the right options for achieving 5 >I maximum energy performance in any climate. AGC. To learn more, visit www.comforteps.com. B E YO ND GLAS S ©2009 AGC Flat Glass North America. All rights reserved. ENERGY STAR is a registered trademark of the U.S. Environmental Protection Agency. *For more detailed information, visit our website at www.comforteps.com. AGC formerly AFG ™ DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe Industry Expresses Optimism at Recent Show Manufacturers Looking to Differentiate Themselves by Tara Taffera “ fenestration companies have gone out of business so there has We’ve sold more machines at been a great amount of equipthis show than in the past ten years. ment on the auction block in which many companies were People are looking for new interested. But according to product ideas and innovation. Chris Cooper from Joseph Machine Co., this glut of used equipment is finally starthe above are all comments from industry sup- ing to dwindle and manufacturers are looking to purpliers made at the recent GlassBuild America chase some new equipment. “We’re kind of getting back to old buying cycles,” Show held in Atlanta September 30-October 2. They were made by those representing various sides of says Cooper. “The old equipment out there is getting the supply chain: an extruder; Royal Groups’ Brent down to the bare minimum now.” Cooper adds that he expects some manufacturers to Schott; a machinery supplier; Urban president Volker Lamprecht; and a spacer supplier, Glasslam president make some purchases in the fourth quarter. “With the down economy we’ve taken the time to Steve Howes. Others at the show also expressed similar sentiments, perhaps providing hope that the industry improve and develop new products,” he says. This includes a new line of custom and standard is on its way out of the downturn. fabrication machines. According to the company, the products are available in custom or standard options Machinery Machinery suppliers have suffered greatly in this and can be used for aluminum or PVC manufacturing. Erdman Automation showcased its new hand-assist economy. Many manufacturers have been hesitant to make big purchases in tough economic times and some glazing table, which features a servo-control system utilizing the company’s fluid metering technologies. GED’s new product, which transfers color to vinyl profiles, This provides a consistent diameter bead of sealant to products at speeds up to 30 inches per second. This received a great amount of attention at the show. machine control allows any operator to apply a properly proportioned bead of sealant, according to the company. While some companies offered new products, other companies reported renewed interest in existing products now that the industry is picking up. This is the case with American Renolit’s FAST system, which offers the capability to add wood grains on the interior of vinyl and solid cherry on the exterior. “We’ve been seeing expanded sales even in the downturn,” says David Harris. T d o o r & W I N D O W M A N U F A C T U R E R 22 People are ready to buy. ” >I DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe Watch New Products in Action Exhibitors say they were pleasantly surprised by the number of attendees who showed up in Atlanta. Harris explains that the system can be used by various parts of the supply chain including extruders and manufacturers. In fact, a large window manufacturer recently signed on to use the system in all of its plants. In other cases there were new takes on an existing product that garnered a lot of interest. This was the case with Wakefield Equipment’s newly designed shipping rack for IG, low-E or tempered glass, according to the company’s Owen Cleary. He says each rack is custom designed and has a unique patented clip system that secures the units in place. For the larger pieces of glass, the customer can request another set of fasteners to add an extra level of security. “Customers’ needs are changing and we can change and give them what they need,” says Cleary. Hardware Offerings Hardware suppliers also had some new products to show. Truth Hardware unveiled skylight offerings that included the Sentry II power window and skylight system and the Marvel operating system. Truth’s Matt Kottke says the Marvel is simple to operate and that one remote can operate four banks of skylights. He adds that the company’s new patio door handle design is so new that it doesn’t even have a name yet, and that the product received some great reviews from manufacturers in attendance. Hardware supplier Interlock also unveiled several new products including a screen to be used with folding door systems. For video coverage of the show, visit www.dwmmag.com and click on the Studio; then click on the October DWM newscast. The following companies are featured and viewers can watch the products in action: • GED Integrated Solutions: ColorTRU decorative foil bonding system; • Bystronic/Sashlite: Sashline; • Interlock: new Impulse magnetic sash lock; • Truseal: Envirosealed Windows Advantage program; and • Mikron: EnergyCore Window System. “These systems are very popular but there are a few challenges such as finding a solid, reasonably priced screen,” says company president Axel Husen. The Hemisphere Folding Door Solution is a new locking system and screen solution to complete the company’s folding door systems, he says. The pleated screen spans openings of up to 15 feet wide with a single unit and no support bars are required. Additionally, the screen offers a smooth operation and installation is simple. “We can double the opening by simply using two screens that would meet in the middle of a 30-foot opening,” he says. “When not in use, it sits neatly tucked away in the corner.” If manufacturers were looking for multi-point locks, Paddock had a variety of offerings to show attendees. Paddock’s Jon Walker says the company is the largest manufacturer of multi-point locks in the United Kingdom and has expanded into the United States. “We have taken an existing product and modified it for North America,” says Walker. He adds that the locks have an anti-slam mechanism and can be used n o v e m b e r d e c e m b e r 2 0 0 9 continued on page 24 23 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe Optimism at Recent Show Continued from page 23 d o o r & W I N D O W M A N U F A C T U R E R 24 with any handle set from a variety of suppliers. Jeld-Wen’s Ray Garries was at GlassBuild America and says he was pleased to see that many suppliers had new hardware options designed around the codes, including window opening control devices ( WOCD) (For more on WOCD, see October DWM, page 6), One such supplier includes Vision Hardware. In fact, its sales literature states, “Operation: Safety, Mission: Truseal unveiled its Envirosealed Windows Advantage program which the company says allows Accomplished. ASTM F 2090 manufacturers to economically produce R5 windows today. Window Opening Control Devices.” The company’s 1761 device provides an ASTM F resistance. These enhancements are incorporated into 2090 solution for vinyl, fiberglass and aluminum man- Super Spacer Standard, Premium, Premium Plus, ufacturers. For the wood and composite manufacturer nXt™ and TriSeal™. Vision offers the zinc die cast 1764 and 1765 device to “The enhanced products are already being meet the standard. shipped, and customers can expect to receive the immediate benefits without having to recertify their IG,” says Larry Johnson, executive vice president, Spacer Suppliers Step Up With an increased emphasis on energy efficiency, man- Edgetech I.G. According to Edgetech, third-party testing showed ufacturers are looking more than ever for energy-efficient solutions, and the spacer suppliers were there to support that the entire Super Spacer product line now offers up to 36 percent lower thermal conductivity numbers, them whether through materials or new products. “People here are definitely making decisions,” says providing the warmest edge of glass available. Glasslam showed a variety of products but the comEdgetech IG’s director of marketing Erin Johnson. Many of those decisions are centered around energy pany’s Matt Hale says the big focus was on its efficiency. One of things the company offers that can SmartEdge system which “allows manufacturers to be helpful to manufacturers is its updated IG certifica- never waste any hot-melt butyl.” The company tion manual which now includes certification proce- describes it as a one-step product that offers an innodures and ENERGY STAR® requirements for both the vative and practical warm-edge offering. Truseal unveiled its new Envirosealed Windows United States and Canada. “The IG Certification Manual has been a popular Advantage program (for more on that see box on page download on our website because of its unbiased and 23), which allows manufacturers to produce an ecouseful information regarding the many changes in our nomical R5 window. “We can get you there today,” says Truseal president industry,” says Johnson. In the United States manufacturers must certify Gus Coppola, who adds that the new package is a their products before the July 1, 2010 deadline estab- triples program. Additionally, Besten’s new Tape 1500 machine has a lished by the National Fenestration Rating Council and the U.S. Department of Energy. There is much concern program written in that allows manufacturers to make that the limited number of test labs will become over- a high volume of R5 windows. Besten has added a triples option to its automated crowded, making it difficult for manufacturers to certiTAPE MT1500 IG production line, enabling IG fabrify in time, according to Edgetech. The company’s other big announcement is that its cators to produce between 650 and 750 triple IG enhancements to its Super Spacer® products that procontinued on page 26 vide lowered U-values and improved condensation www.dwmmag.com >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail Rot-free cellular PVC door frames. Vi-Lux Mouldings is proud to introduce an innovative alternative to traditional wood door frames that is maintenance and rot free. The Vi-Lux door frame system combines the strength and convenience of wood door frames with the enhanced properties of 100% cellular PVC, making them moisture and insect resistant. Our door frames are available in the following finishes and sizes: - Smooth, white finish - Factory finished with VI-GUARD® coating, eliminating the need to paint, but re-paintable to customer’s individual requirements. - Wood grain embossed, stainable frames and trim to match traditional or fiberglass entrance doors. - Available in 4 9/16" and 6 9/16" sizes For even greater rigidity, Vi-Lux door frames can be additionally reinforced using our proprietary technology. Learn more about the benefits of working with cellular PVC at www.vi-lux.com or call 1-866-281-6743 SEE US AT WIN-DOOR < > >I Subscribe DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< < E-Mail > Subscribe Optimism at Recent Show Continued from page 24 Edgetech’s message to attendees centered around energy efficiency. Specifically, the company recently made enhancements to its Super Spacer® products that officials say provides lowered U-values and improved condensation resistance. units per shift on a single line. It enables high-capacity dual-glazed or triple-pane IG unit production via a parallel glass processing and spacer application on a horizontal bed. Truseal’s new Envirosealed program was designed to be used with a new product by Mikron—its new EnergyCore window system (for more on this, see box on page 23). “Response to this product has been excellent,” says Mikron’s Rich Anton. “People see it as the nextgeneration window system.” And Mikron wasn’t the only extruder rolling out new products. Chelsea Building Products showcased windows it designed for the Sashlite program (for more on Sashlite and its partnership with Bystronic glass, see box on page 23). Chelsea’s Terry Abels says the company also introduced four to five new platform products for new construction or replacement applications. “These can all be produced using one processing line which is different than what others offer,” he says. The company also offers composite stiffeners which offers increased strength in PVC and is weldable. The Royal Group unveiled its NuGrain Advanced Roto TITAN™ Sliding Patio Door Lock Bigger than you know. Closer than you think. The global company right next door. With 12 state-of-the-art production plants that span the globe and sales and distribution facilities throughout North America, Europe, Russia, and China, it’s likely that Roto is bigger than you realize. In fact, you might be surprised to learn that we’re the largest supplier of OEM window hardware in the world. What’s more, Roto is also right in your own back yard. With a west coast warehouse, the global company next door is strategically positioned to deliver products exactly where and when you need them. Let’s face it, vast global resources and a rich 70-year history of innovation is impressive, but our responsiveness and accessibility will really improve your positioning in business – and beyond. Global Leadership. Local Flexibility. Real Advantages. >I DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Woodgraining Technology which creates a 3-D look on the interior of vinyl and looks like real wood. “We’ve had a phenomenal response to the product,” says Schott. Zoom Fit Search + – I< Archives > >I Subscribe te a r u c c A Fast, and Safe Precision Upcut Saws for Aluminum Extrusions Software Several software suppliers were at the show as well and many made big news. NetApps ID has rebranded the company as 360 innovations and says it now offers an integrated solution for all sides of the supply chain. Its new product, 360, is available module to module or as one complete package and targets manufacturers of all sizes. SureFire introduced a new web-based product earlier this year. “We have about 280 customers now and it’s really catching on,” says Richard Schilke, president. Finally, there are now two fewer software suppliers in the industry as Friedman Corp. has purchased Windflite, provider of the WinSys system, at the end of July. And the day before GBA began, on September 28, Friedman acquired PMC Software. Stay tuned to future issues of DWM for more products from GlassBuild. ❙ E-Mail < Saw quickly, accurately and safely with our PMI Series. • • • • TigerStop is a registered trademark of TigerStop, LLC. Miter Cuts Left and Right Speeds up to 3,000 rpm Burr-Free, Mirror Finishes Saw Blade Safely Housed Below Work Table • Efficient Chip Evacuation • Smooth, Chrome-Plated Work Table Now Available TigerStop® Automatic Length Control 800-323-7503 www.patmooneysaws.com • sales@patmooneysaws.com X-DRIVE® Casement Hardware NT Designo® Tilt-N-Turn European Hardware Patio Life® Patio Door Hardware rotohardware.com DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe Fenestration Down Under Energy Efficiency is Top Priority for Australia’s Fenestration Industry by Ellen Rogers Contributing editor Ellen Rogers spent three weeks traveling through Australia studying the door and window industry there. Her report shows that much like the North American market, energy efficiency is a top-priority for both door and window manufacturers as well as glass suppliers. d o o r & W I N D O W M A N U F A C T U R E R 28 hen Vic (Vidar) Moen’s father started making insulating glass (IG) in Melbourne, Australia, 20 years ago, he said to his son, “We’ll have to be patient because it might take a couple of years for this to catch on here.” “He hasn’t survived to see it yet,” says Moen, who serves as the director of Moen Glass, an Australian Glass Group™ company. Moen says it was his family’s Norwegian heritage that led his father, who had been a glazier in Norway before relocating to Australia, to start the IG line. “My father could not believe he was glazing single-pane glass here,” recalls Moen. “He was sure, though, that IG would hit so he installed a Lisec line that we are still running today.” Moen estimates that at the time there were, perhaps, five or six insulating lines running in the entire country of Australia. Today his company, along with the others under www.dwmmag.com the Australian Glass Group umbrella, operates four IG lines (as well as a variety of other glassprocessing equipment lines) and the market for IG, as well as highp e r f o r m a n c e, energy-efficient glass products in general, is quickly growing. Changing Regulations Similar to the ENERGY STAR® program in the United States, Australia’s Nationwide House Energy Rating Scheme (NatHERS) uses computer simulations to assess the potential thermal comfort of homes on a scale of zero to 10 stars. The more stars, the less likely the occupants need cooling or heating to stay comfortable. Zero stars, for example, means the building shell does little to reduce the discomfort of hot or cold weather, while a 5-star rating indicates good, but not outstanding, thermal performance. According to NatHERS, before the introduction of national energy-efficiency regulations for houses in 2003, less than 1 percent of Australian houses achieved 5 stars. Efforts are underway there to develop more stringent energy requirements and the use of highperformance glass is well-poised to grow. On April 30 of this year the Council of Australian Governments requested the Australian Building Codes Board (ABCB) increase the energy efficiency provisions in the 2010 edition of the Building Code of Australia. These provisions would >I include a 6-star energy rating, or equivalent, for new residential buildings, as well as a significant increase in the energy efficiency requirements for all new commercial buildings. But Australia has a ways to go. “The penetration of IG in the Australian market is only around 10 percent for new construction,” says Chris Barker, head of sales, strategy and marketing for the Australian Glass Group. “If you looked at it across all existing housing it would only be about 1 percent.” Likewise, the use of low-E glass is also limited. “The expectation is to reach 25 percent by 2012,” he says, adding that the use of value-added glass in the residential market as a whole is forecast to grow about 45 percent by 2012. Howard Wigham, executive general manager for Viridian, Australia’s only local float glass producer, also expects to see the use of glass for energy-efficiency grow. “It’s a great opportunity and [represents] an enormous impact on glass and windows—and it’s more than just IG, as it’s dependent upon where you live so it could be solar control, etc.,” said Wigham. Much like the North American market, Wigham emphasized that the types of glass and windows that will be required will be dependent on the climate zone. “The answers are different depending upon the location, but it’s becoming driven by regulation; this won’t happen unless we all do our part,” he said. “We want the right windows specified for the right problem.” Wigham continues, “The climate DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING zones in Australia are quite different, as one area will [benefit from] shading co-efficient or a low solar heat gain while others will [benefit more from] IG. It’s really about giving a product range to the market because it’s not a one-size-fits-all market and it’s way more than IG.” Barker adds that manufacturing for the many different climate zones can be a challenge. “All of the United States is covered by four climate zones; in Australia, with 20 million people, we have 80 climate zones, so we’ve complicated things a bit, but we’re also very much in a developing stage.” Why Change Now? “The awareness of climate change generally has brought interest up,” says Barker. “We now have a change in government that’s far greener than the previous was. I also think the introduction of 5-star was seen as a major catastrophe from a cost perspective. Now, things have moved through and we’ve all found that it wasn’t a catastrophe from a cost perspective. We’re now seeing the building industry acknowledge, somewhat reluctantly still, that going to 6-star is an affordable and necessary outcome.” Barker continues, “I think the glass industry has been very much involved in driving some changes and the window industry is quickly catching up so we are now truly becoming partners in terms of a fantastic outcome.” In that regard, last year the Australian Glass & Glazing Association (AGGA) and the Australian Window Association (AWA) joined forces to create Sustainable Windows Australia (SWA) in partnership with Sustainability Victoria. “It’s important for us to work closely with window companies in terms of regulation, because if we don’t make the right glass and they don’t have the right windows it will ultimately come from somewhere else,” says Wigham. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe More than 300 people took part in the Australian Glass & Glazing Association’s annual meeting earlier this year. Energy efficiency was a key discussion topic there. Moen agrees, “The industry is in a position where it is trying to drive regulations itself as opposed to having to respond to regulations—the industry is leading the regulations rather than lagging regulations.” A Step at a Time With so much talk and discussion about the importance of energy efficiency and climate change, the Australian fenestration industry is quickly jumping on board and an increasing number of companies are starting IG lines. As exciting as it may be, this could also be a challenge for the industry. “When you attend a meeting or conference (such as the AGGA’s annual event) and every agenda item and presentation is about IG, energy and sustainability, then it is resonating with those companies in attendance and they are going to have to respond,” says Moen. “I think they’ve been building up to this for quite a while and there are a number of people getting into this and then turning around and wondering, where’s the work?” Cost factors may also be a concern. “What happens to pricing in these early years and how does that then impact the price point going forward?” questions Wigham. We all know it’s much harder to get prices back up once they go down.” Homebound Increasing imports is another challenge with which the Australian window and glass industry is faced. “As the stringency levels increase and the complexity of the glass and window components becomes more onerous there will come a point where suddenly we are a very attractive market for overseas suppliers who already see this as their bread and butter, when for us it’s the Rolls Royce,” says Moen. “So will this increase in star ratings create a sweet spot for the imports to come in and really push in a lot of very high-performance products, but at very low prices because that’s where there markets have been for 10, 15 years?” “And the only protection we’ve got is that our housing industry is not standardized [sizes]. The windows in our houses generally are made-to-order. It’s more complicated,” says Baker. Moen adds, “And that complication is our relevance.” And just like in the United States, it’s product quality that can distinguish one company from another. “When your company prides itself on product quality you need a good regime to enforce it because you can’t allow this to go unchecked and unpunished,” says Wigham. “[If you do] it will drive down the quality.” ❙ n o v e m b e r d e c e m b e r 2 0 0 9 29 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe his November, fenestration industry company representatives and suppliers will travel to Toronto for the annual Win-door North America Show, November 17-19. The event, which will be held at the Metro Toronto Convention Center, South Building Hall E, this year, is sponsored by the Canadian Window and Door Manufacturers Association. Following is a sneak peek of the products that will be displayed there. T ADHESIVES Booth #1809: Get an Advantage d o o r & W I N D O W M A N U F A C T U R E R 30 Welcome, Win-door See the Latest to Come to Toronto Win-door 2009 Show Hours Tuesday, November 17 4 p.m. – 8 p.m. Wednesday, November 18 10 a.m. – 5 p.m. Thursday, November 19 10 a.m. – 3 p.m. Visit www.windoorshow.com for full show details. www.dwmmag.com >I Franklin Adhesives & Polymers, a division of Franklin International, has assembled a special line of adhesives for wood window manufacturers—the Advantage® Trio. The Advantage Trio includes three adhesives, the Advantage 415, Advantage 425 and Advantage EP. Advantage 415 is a water-resistant, two-part cross-linking polyvinyl acetate emulsion adhesive that can be used for fingerjointing, edge-gluing and hotpressing. The second Advantage product in the line is Advantage 425, which also is water-resistant. The two-part cross-linking PVA emulsion adhesive is easy to extrude, provides good finger coverage and also features a low minimum use temperature, according to the company. Finally, the Trio also includes Advantage EP-925, a two-component emulsion polymer isocyanate (EPI) adhesive that can be used with conventional cold press or hot press equipment. ❙❙➤ www.franklinadhesivesandpolymers.com DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe See You There! If you’ll be at the Win-door Show, please be sure to stop by Booth #1411/1413 and meet the DWM magazine staff. SPACERS SOFTWARE Booth #1603: Truseal Highlights Envirosealed Windows™ Advantage Program Booth #1749/1751: Get Centered with WTS Paradigm Truseal’s new Envirosealed Windows Advantage program gives manufacturers choices among precertified packages that the company says exceed ENERGY STAR® 2010 and American Recovery and Reinvestment Act .30/.30 tax credit requirements, as well as packages that exceed future standards proposed for 2016. Through the program, producers are able to create windows with ratings as high as R-6 (0.17 U-value) economically. This is 50 percent better than Energy Star 2010 criteria, according to the company. The Envirosealed Windows Advantage program includes three components: the spacer, the glass and the frame. Windows rated as Envirosealed Windows Advantage feature Duralite® spacers by Truseal, one of several premium glass options from the Envirolite™ glass pack program, and EnergyCore™ frames by Mikron. Truseal has precertified multiple window designs using combinations of these components in conjunction with optional argon gas filling. “By packaging these three components together, Truseal is able take the burden of certification away from manufacturers, giving them more resources to focus on window sales, which we also sup- WTS Paradigm will feature its CenterPoint software system, which is used to generate quick, accurate and professional-looking quotes for your customers. Quotes include to-scale drawings of each door or window, and the system acts as the central repository for cataloging options and pricing. Dealers also can manage their own sales forces through margin control, permissions and other features included in CenterPoint. The Middleton, Wis.-based company also offers software solutions for companies that provide renovation options to customers. The solution includes tools to help manufacturers manage contacts, schedule installations and track and manage workflow. ❙❙➤ www.wtsparadigm.com port through the Envirosealed Windows Advantage marketing program,” says Gus Coppola, Truseal president. ❙❙➤ www.truseal.com Booth #1717: Edgetech to Promote SustainaBLOCK™ Setting Blocks The newest setting blocks from Edgetech I.G. were designed to help meet the need for total system compatibility and are available in a wide variety of material options, including the latest in stable silicone technology. The SustainaBLOCK line of setting blocks can be used to position, cushion and support glass in a window frame or opening, and are compatible with most sealant types. In addition to their sustainable attributes, SustainaBLOCKs are available in variety of sizes, profiles and materials, including silicone rubber, EPDM and plastics. With a minimum order, Edgetech also can customize SustainaBLOCKs based on color, material, packaging and self-adhesion needs. The company also recently upgraded its Super Spacer® Premium and Premium Plus silicone warm-edge spacer systems. Company officials say that these new systems have been tested to show that they can improve U-values and condensation resistance and have low thermal conductivity numbers. COMPONENTS Booth #2031/2033: New PVC Door Jambs and Venting Sidelights from Aribell Aribell Products Limited now offers door jambs in PVC (both prefinished white and stainable to match fiberglass doors) with a metal reinforcing bar already installed in the back of the jamb. The jambs are designed to provide rigidity while offering both low-maintenance n o v e m b e r d e c e m b e r 2 0 0 9 continued on page 32 31 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Win-door Zoom Fit Search + Archives HARDWARE Booth #1323: More Options from Truth properties as well as ease of use, according to the company. The company also has available pre-made venting sidelights in half, three-quarters and and full vent. The venting units come with a preinstalled insect screen, and are available with varying jamb widths in both steel and fiberglass panels. ❙❙➤ www.aribell.ca Booth #1931/1933: John Evans’ Sons Offers New Side Load Balance System John Evans’ Sons Inc.’s new side load constant force balance system is a new option for side load windows that offers a low price, requires little operating force and require less space for storage, according to the company. John Evans’ Sons officials say the new patent-pending system also allows for a quiet and tight-fitting sash, utilizes AAMA-qualified springs and provides for a simple conver- Truth Hardware will display several new hardware options, including the Marvel™ power operator system, new Encore® handle/cover options and its new positive-action lock (PAL). The brand-new Marvel power operator system has a sleek design that it says is simple to install, easy to operate and is reliable and affordable, according to the company. It can lift skylight sashes weighing up to 90 pounds and operates from a standard 110-volt household current. An optional RF remote control and roof mount rain sensor also are available. Truth’s new Encore cover and handle designs include a full-flip folding handle that recesses in the operator cover and a snap-fit cover, which removes easily for painting and staining of window frames. SCREENS & W I N D O W M A N U F A C T U R E R Booth #1341/1343/1345: Screen is Retractable and Flexible Eclipse Architectural’s new retractable screening system from Centor is available in a number of sizes up to 24 feet wide and 10 feet high. The screen systems are available in custom colors and real-wood veneer finishes. In addition, the screen’s hardware is integrated into the door frame itself and features patent-pending Load Balancing Technology™ that allows for effortless fingertip control. The retractable screens also feature the company’s TIGht Technology™, which ensures control of the horizontal edges of the screen, according to the company, and a shock absorption system. ❙❙➤ www.eclipsearchitectural.com 32 www.dwmmag.com I< < E-Mail > >I Subscribe continued from page 31 sion from block and tackle. ❙❙➤ www.springcompany.com d o o r – The new PAL also will be on display. The company’s new lock is versatile and easy to operate, and is available in the original “push button” design and now the new “slide tab” design, both of which lock automatically upon clo- sure. The PAL also offers a snap-on cover, which provides for aesthetic possibilities and reduced material costs. ❙❙➤ www.truth.com FINISHED PRODUCTS Booth #1753: Get a GreenStar™ MaxValue Doors will be displaying its new GreenStar™ hybrid entry doors, which feature a smooth fiberglass and real wood interior. The company says the doors are durable, energy-efficient and environmentally friendly. In addition, customers can stain the interior with a clear stain—or can finish it to match other items in the home. ❙❙➤ www.maxvaluedoors.com MACHINERY Booth #1843: Do It All with Joseph Line Joseph Machine Co. has a new line of custom and standard fabrication machines. The company says the machine can work with both aluminum and PVC and provide both a high yield and low scrap for the production floor. Its customizable machines offer customer-specific innovative processes and machine optimizations; access to the company’s engineers and designers; and support from Joseph. ❙❙➤ www.josephmachineco.com ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search The Innovation Leader in Fenestration Software + – Archives I< E-Mail < > >I Subscribe DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe C A >I OMPLEX ompany A MemphisBased Manufacturer Finds Success Manufacturing Iron Doors Overseas by Samantha Carpenter DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe T hough Jerry Lee came to the United States to study computer science, it was his interest in metalworking that brought his company, Complex Industries, to stardom. With three manufacturing facilities in China and a 200,000-square-foot distribution center in Memphis, Tenn., the company offers a variety of products in the building products and home décor markets. The company began by selling iron lighting and lamp components to manufacturers. From there, it transitioned into iron fencing, an idea company owners received from its lamp parts customers. “In the process of calling on iron fence customers [three years ago], one of them said, ‘You’re in the iron business; I can’t find anybody that builds a good iron door. I can sell them, but the quality is bad and the lead time is poor,’” says Randy Miller, eastern regional sales manager. “With input from this particular customer we began making doors for him and once we were comfortable with our process and product started marketing them elsewhere.” The company’s building products division includes iron doors, fencing, security doors, mailboxes and some decorative iron casting parts. Miller explains that the company has a catalogue of items that it stocks in Memphis. If it’s in the catalogue, it’s a stock item, but the company produces custom doors as well. “Custom projects are about a nine-week lead time. That’s a little unusual in this business. If a customer orders one iron door, we don’t wait to fill up a container [of doors],” Miller says. “We have other items that need to come in; we’ve got stock doors, home décor, fence and a variety of products, so that door gets made, put on a container, and it’s here.” In China, Complex Industries employees use a machine to bend steel to make its radius-top for its doors. Answering the Competition Asked how Complex Industries competes against North Americanbased companies that might argue it’s more difficult to gain satisfaction when products get damaged, Miller has a simple answer. “Certainly in extreme cases, there are domestic manufacturers we could turn to for help to repair things or have a door made. There’s ways of accomplishing that,” he says. “There are a certain number of days that it takes to float a ship across the sea, and there’s not much you can do about that. Can we hurry up the manufacturing process a little bit? Yes, we can.” Dave Rizk, western regional sales manager, says the company also has skilled and talented employees who can weld doors, who can reglaze glass and move hinges around. “The doors are basically indestructible. You can scratch them or dent them, but they are fixable,” Rizk says. “The boat would almost have to sink to have a catastrophic situation,” Miller adds. To manufacture its products, Complex employs 45 in the United States and 45 in China. Miller is willing to answer questions from those who may fault the company for manufacturing in China. “Being a United States based company we would naturally prefer to manufacture our products domestically,” he says. “Unfortunately, the market conditions are not such to support this method. In an ideal world, we could market a ‘made in America’ product and command the necessary premium; however, this has been proven to be an unsustainable proposition in today’s building products industry. That said, we are very proud of the 45 domestic jobs created by our activities and of the various downstream jobs, logistics, distributors, dealers, installers, etc., associated with our products. Up to the Finish The company uses a variety of machinery in the manufacturing process of its products. “We use steel, so we use machines that can bend it, for the radius-top. Probably the most important aspect of our process isn’t machinery, but the way we coat the material—paint it and finish it,” Rizk explains. “Once the door is welded up, it’s in an open warehouse and has rust on it, so you have to do a good job of cleaning the door and getting it ready for the final finish.” The door also goes through a series of baths as an assembled door—not in parts and pieces— and before it is foam-filled. “Different chemicals prepare it for the e-coating which is where the paint is electronically charged and n o v e m b e r d e c e m b e r 2 0 0 9 continued on page 36 35 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING C A OMPLEX ompany Zoom Fit Search + Archives the entire door unit is dropped into the bath,” Rizk says. “It gets into every nook and cranny of the door to prevent future rust. Past that, we come back and powder coat it and take it to the oven for a final finish. I don’t know of anyone that has a more durable finish on their product than we do, just because of that extensive finishing process.” Through the Looking Glass When it comes to glass, Miller says the company can ship its doors one of two ways–either with glass supplied by Complex (which it stocks in a clear glass and a hammered glass), or without the glass installed, if the customer chooses to use a different type of glass. Despite some misconceptions about iron doors and their energy & W I N D O W M A N U F A C T U R E R Fast Facts 36 www.dwmmag.com I< E-Mail < > >I Subscribe continued from page 35 Specialists in China create intricate designs for Complex Industries’ steel doors. d o o r – Company Officials: Jerry and Anne Lee, Owners; Dave Rizk, Western Regional Sales Manager; Randy Miller, Easter Regional Sales Manager; Jade Tang, Iron Door Assistant 2008 Revenues: More than $20 million (company total); Slightly under $5 million for Building Products Number of Employees: 90 Facility Size: 200,000 square feet in Memphis, Tenn.; 280,000 square feet in China efficiency, Miller says the company uses insulating glass in its doors, which are fully weatherstripped. “It’s an iron door, so there is some heat and cool transfer. It is fully foam-filled, but there’s not really a thermal break so to speak. Normally when someone starts to really question us about U-values and R-values, we usually look at them and say that they probably don’t really want an iron door. Most people want the look and we do things to make them as efficient as possible,” Miller says. But how do the company’s doors differ from competitors? “We use thicker steel than our competitors do,” Rizk says. “We use 14-gauge for the door and frames, where many use 18 gauge. It’s a 5⁄8inch bar, where most of our competition uses 4⁄8-inch bar. We use 5⁄8 inch solid steel for the scroll work and most use ½-inch.” Miller says the doors only require two people for installation, despite their heavy weight. “It was designed that way; it didn’t just happen. It also allows us to package it in a very damage-free manner and ship it less-than-truckload,” he says. The company tries to be accommodating to customers not just in installation, but in the whole ordering and shipping process, and some- The company uses a special e-coating, where the paint is electronically charged, to keep doors from rusting in the future. Then the company powder-coats the doors and takes the doors to the oven for a final finish. times that means going “beyond the call of duty” for a customer. “There have been times we’ve shipped a door the same day we’ve gotten the order. There have also been times we’ve gone out to the jobsite and refinished the door to factory-finish quality because somebody got acid on it or the brick masons messed it up,” Miller says. No Obligations The company has a variety of means to help its customer base, which includes two-step and onestep distributors, pro lumberyards and OEMs, promote the product. “Beyond the website, catalogue and exhibiting at the major shows, we have a ‘no obligation’ display program that we offer to our dealers. We’ll set a display for a timeframe, and if the customer doesn’t like it, he can bring it back, but if he likes it, he can keep it. We don’t ask for a commitment up front. We make it easy for people to get in the business,” Miller says. ❙ Samantha Carpenter is a contributing writer for DWM magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe Introducing... SEALANTS AND ADHESIVES Ease of Squeeze The ease of squeeze: that’s what company officials at Power Adhesives Ltd. say tops the offerings of its new TEC 810™ stick gun. In addition, the TEC 810 has a compact, ergonomic design and a full-hand lever trigger that allows for adhesive flow control. It heats up to 380 degrees Fahrenheit in just three minutes, according to the company, and features an illuminated on/off switch and an easy-to-change thermostat that adjusts the gun’s temperature for dispensing various types of hot-melt and low-melt adhesives. The TEC 810 also features an accurate dispensing system, which allows the user to regulate the amount and rate of adhesive flow by using a set screw in the back of the gun. ❙❙➤ www.poweradhesives.com. Need an Alternative to Liquid Sealants? Try Pres-On Pres-On®’s new PF-1400 low-density, closed-cell polyethylene foam tape is a clean, waste-free alternative to liquid sealant. The tape is designed to offer excellent weatherability in a wide temperature range. Pres-On says the COATINGS d o o r & W I N D O W M A N U F A C T U R E R New Coating Comes in Multiple Color and Finish Options Finishes Unlimited has a long line of UV curable coatings for vinyl products available in a wide range of color and finish options. Company officials say the exteriorgrade coatings offer resistance to both heat build-up and staining from household and yard-care chemicals. reports that several vinyl door, window and fencing manufactures are testing its new patented, exterior grade of UV curable coatings. The new coating can be applied as part of an in-line or off-line process utilizing vacuum spray, roll and other common coating techniques. Once applied, the profile passes through a chamber where it is subjected to intense UV light and cured almost immediately. According to the company, the coating contains no VOCs or hazardous air pollutants and is not flammable. ❙❙➤ www.finishesunlimited.com 38 www.dwmmag.com >I new PF-1400 resists wear, is easy to apply and is available in a variety of thicknesses, widths and roll lengths. It is coated on one side with a high-tack rubber adhesive, protected by a paper release liner. It will bond to virtually any clean substrate, including irregular surfaces where it conforms to shape a positive seal. Functional temperature for the adhesive is 0 to 140 degrees Fahrenheit. ❙❙➤ www.pres-on.com MACHINERY Off to See the Wizard Perfect Technology Center’s latest addition to its line of computer controlled glass cutting systems is the Aculite Wizard, a full-shape-cutting line that cuts more than 25 shapes and scores special shapes entered as DXF files. The line consists of a CNC cutting table, breakout table, break-out sorting monitor system and licensed optimization shape cutting software. The company also has introduced a semi-automatic two-axis low-E edge deletion machine. The machine is laser dimension-controlled. ❙❙➤ www.ptcmfg.com EQUIPMENT Tooling Along Charles G. G. Schmidt & Co. Inc. now offers insert tooling for all phases of door and window production. Tenon heads, groovers, surfacing heads, stile and rail cutters, panel raising cutters and router bits are available and are manufactured to strict tolerances. Custom tools also are available. ❙❙➤ www.cggschmidt.com HARDWARE Get the E-Look SIEGENIA-AUBI is offering a new environmentally friendly, high corrosion-resistant hardware finish called the E-Look. Featuring high wear resistance, ELook solutions have passed more than 1,000 hours in salt spray testing, making them ideal for even the most extreme applications, including harsh coastal environments, according to the company. Interlock USA is in the process of offering E-Look as standard on all of its DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING European hardware solutions. “Offering superior corrosion resistance adds significant value to our solutions,” says Axel Husen, president and chief executive officer of Interlock USA. “We’re excited to combine efforts with SIEGENIAAUBI and KFV, not just in terms of distribution, but also in the area of new product development. This partnership allows us to expand and improve our product offering to our North American customers by incorporating the most advanced technology in the world.” Interlock USA also has a new all-stainless-steel product that is engineered to optimize security, ease of operation and flexibility. The casement window hardware system is equipped with a removable cover and handle, allowing for quick and easy installation while decreasing the potential for shipping damage. The removable components are offered separately to minimize inventory costs. They are available in both metal and composite options. The system also incorporates a self-locating guide, designed to simplify installation and utilize the window structure to maximize support. ❙❙➤ www.interlockna.com ❙❙➤ www.siegenia-aubi.de Invisible Hardware Häfele America Co.’s new HAWA-Puro is a hardware system for all-glass sliding doors that integrates its top tracks in both sheetrock and suspended ceilings, thus making the hardware system invisible. The runner-bearing technology allows doors up to 330 pounds to move quietly and effortlessly, according to the company, and a new patent-pending wedge suspension provides rapid height adjustment and easy installation. ❙❙➤ www.hafele.com/us briefly Adhesive Applications has a new line of acrylic transfer adhesive tapes. This new line of acrylic transfer pressure-sensitive adhesives is available in a variety of coat weights, mil thicknesses, pigmented colors and liner options ❙❙➤ www.AdhesiveApps.com. ❙ Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe • EXTRUDED ALUMINUM COMMERCIAL SCREENS (WICKETS - HOPPERS) • RESIDENTIAL SCREENS • ROLL FORM SCREEN FRAME LINEALS • RECTANGULAR, FLAT & PYRAMID MUNTINS • EXTRUDED PATIO DOOR SCREENS • ALUM. HURRICANE PANELS MIAMI-DADE APPROVED CATALOG AVAILABLE Qualified Reps Wanted STATEMENT OF OWNERSHIP, MANAGEMENT AND CIRCULATON (This statement is published in compliance with the Act of October 23, 1962) Door & Window Manufacturer (DWM) magazine is published 9 times annually, for an annual subscription price of $35.00. Office of publication is located at 385 Garrisonville Road, Suite 116, Stafford, VA 22554; Headquarters of general business offices of the publisher is located at 385 Garrisonville Road, Suite 116, Stafford, VA 22554. Publisher/Editor: Tara Taffera, 385 Garrisonville Road, Suite 116, Stafford, VA 22554. Managing Editor: Erin Harris, 385 Garrisonville Road, Suite 116, Stafford, VA 22554. The owner is Key Communications Inc., 385 Garrisonville Road, Suite 116, Stafford, VA 22554. Stockholders holding one percent or more of total amount of stock: Debra A. Levy. Known stockholders, mortgages, and other security holders holding one percent or more of total amount of bonds, mortgages, or other securities: None. The average number of copies of each issue during the twelve months preceding the date shown is: (A) Total number of copies: 27,103 (B) Paid and/or requested circulation [(1) Sales through dealers and carriers, street vendors, or counter sales: 0; (2) Paid or requested mail subscription: 26,184]; (C) Total paid and/or requested circulation: 26,184; (D) Free distribution by mail (samples, complimentary and other free): 94; (E) Free distribution outside the mail (carriers or other means): 300; (F) Total free distribution: 394; (G) Total distribution: 26,578; (H) Copies not distributed [(1) from office use, leftover, unaccounted, spoiled after printing: 525, (2) Returns from News Agents: 0]; (I) Total: 27,103; (J) Percent Paid and/or requested circulation: 98.52. Actual number of copies of single issue published nearest to filing date; (A) Total number of copies: 23,500; (B) Paid and/or requested circulation [(1) Sales through dealers and carriers, street vendors, or counter sales: 0; (2) Paid or requested mail subscription: 22,807]; (C) Total paid and/or requested circulation: 22,807; (D) Free distribution by mail (samples, complimentary and other free): 96; (E) Free distribution outside the mail (carriers or other means): ; (F) Total free distribution: 96; (G) Total distribution: 22,903; (H) Copies not distributed [(1) From office use, leftover, unaccounted, spoiled after printing: 597, (2) Returns from News Agents: 0]; (I) Total: 23,500; (J) Percent Paid and/or requested circulation: 99.58. I certify that the above statements made by me are correct and complete. Tara Taffera, Publisher. n o v e m b e r d e c e m b e r 2 0 0 9 39 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > Subscribe DWM SUPPLIERS ™ DIRECTORY OF DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Architectural Glass Bent/Curved Precision Glass Bending Corp. P.O. Box 1970, 3811 Hwy. 10 West Greenwood, AR 72936 800/543-8796; fax: 479/996-8962 www.e-bentglass.com sales@e-bentglass.com Door & Window Machinery/Equipment GlasWeld Systems 29578 Empire Blvd. Bend, OR 97701 541/388-1156; fax: 541/388-1157 www.glasweld.com Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com info@sturtz.com d o o r & W I N D O W M A N U F A C T U R E R 40 Multiprocessing Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com info@sturtz.com Saws Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com info@sturtz.com Saws, Cut-Off Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com info@sturtz.com www.dwmmag.com Saws, Double-Miter Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com info@sturtz.com Hardware Components Truth Hardware Corp. 700 West Bridge St. Owatonna, MN 55060 800/866-7884; fax: 507/451-5655 www.truth.com truthsal@truth.com Testing Equipment Automated Testing Solutions, Inc. 8301 Sunset Rd. Minneapolis, MN 55432 877/784-1775; Fax: 651/846-6808 www.automated-tests.com Vinyl Welders Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com info@sturtz.com Door Hardware & Related Products Setting Blocks Frank Lowe Rubber & Gasket 10 Dubon Ct., Suite 1 Farmingdale, NY 11735 800/777-0202; fax: 631/777-2560 www.franklowe.com sales@franklowe.com Doors, Exterior Hurricane Glass Doors Dome’l, Inc. For Hi-Rise Buildings No Shutters Needed 3 Grunwald St. Clifton, NJ 07013 800/603-6635; fax: 973/614-8011 www.domelinc.com Winkhaus North America, Inc. 1171 Universal Blvd. Whitewater, WI 53190 262/472-8800; fax: 262/472-8900 www.winkhaus.com Connectors Eduard Kronenberg GmbH Dingshauser Str. 6-10 Solingen, Germany 42655 +49 (0)212/222 88-0 Fax: +49 (0)212/222 88-999 www.kronenberg-eduard.de info@kronenberg-eduard.de Insulating Glass & Related Products Airspacers Alumet Mfg., Inc. 3803 136th St. NE Marysville, WA 98271 360/653-6666; fax: 360/653-9884 www.alumet.com Muntin Bars Alumet Mfg., Inc. 3803 136th St. NE Marysville, WA 98271 360/653-6666; fax: 360/653-9884 www.alumet.com Spacers Edgetech IG Inc. 800 Cochran Ave. Cambridge, OH 43725 740/439-2338; fax: 740/439-0121 www.edgetechig.com >I Truseal Technologies 6680 Parkland Blvd. Solon, OH 44139 216/910-5100; fax: 216/910-1505 www.truseal.com Insulating Glass Machinery & Equipment Bystronic Glass Inc. 13250 E. Smith Road Suite H Aurora, CO 80011 720/858-7700 Fax: 720/858-7701 salesusa@bystronic-glass.com GED Integrated Solutions 9280 Dutton Drive Twinsburg, OH 44087 330/963-5401; fax: 330/963-0584 www.gedusa.com Spacers Edgetech IG Inc. 800 Cochran Ave. Cambridge, OH 43725 740/439-2338; fax: 740/439-0121 www.edgetechig.com. McKeegan Equip. & Supply 8411 Ronda Drive Canton, MI 48187 734/459-5870; fax: 734/459-9837 www.mckeeganequip.com Metalworking & Vinylworking Machinery GED Integrated Solutions 9280 Dutton Drive Twinsburg, OH 44087 330/963-5401 Fax: 330/963-0584 www.gedusa.com To place your listings in the DWM Suppliers’ Guide, please contact Janeen Mulligan at 540/720-5584, ext. 112, or e-mail jmulligan@glass.com. DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Mouldings PVC Profiles Creative Extrusion & Technologies 2320 Elliot St. Brockton, MA 02302 508/587-2290 fax: 508/580-0524 www.creativeet.com sales@creativeet.com Software PMC Software Inc. Bartles Corner Business Park 8 Bartles Corner Rd., Ste. 11 Flemington, NJ 08822 908/806-7824; fax: 908/806-3951 www.pmcsoftware.com ERP Software Albat + Wirsam 10510 NE Northup Way Suite 100 Kirkland, WA 98033 800/559-9921 www.a-w.de carl.maerz@glaston.net Optimization Programs Optima North America Inc. 3875 Boulevard St.-Jean Baptiste Montreal, QC H1B 5V4 Canada 514/645-8998; Fax: 514/645-8558 sales@optima-america.com Window Components Extrusions, Vinyl Creative Extrusion & Technologies 2320 Elliot St. Brockton, MA 02302 508/587-2290 fax: 508/580-0524 www.creativeet.com sales@creativeet.com Zoom Fit Contents Search Window Hardware & Related Products Strybuc Industries 2006 Elmwood Ave. Sharon Hills, PA 19078 800/352-0800; fax: 610/534-3202 www.strybuc.com – Archives I< < E-Mail > >I Subscribe CLASSIFIEDS Used Equipment for Sale USED MACHINERY BOUGHT & SOLD Stiffeners Alumet Mfg., Inc. 3803 136th St. NE Marysville, WA 98271 360/653-6666; fax: 360/653-9884 www.alumet.com www.usglassmachinery.com Ph: 724/239-6000 For Sale • ’97 Pro-Line Pro-Weld TH21 2-Head Welder - $6k • ’97 Pro-Line Pro-Clean CC300 Corner Cleaner - $4k Both purchased new in ’97 very low hours. • Landoll-Drexal SL66 Swingmast Lift Truck • 6,000 lb. lift-36v batt.w/rebuilt charger $25k Contact Ray Shinaver at rshinaver@gvw.net Weatherstripping UltraFab Inc. 1050 Hook Rd. Farmington, NY 14424 800/535-1050; fax: 585/924-7680 www.ultrafab.com sales@ultrafab.com Industry Services Windows Vinyl Windows Deceuninck North America 351 N. Garver Road Monroe, OH 45050 877/563-4251; Fax: 513/539-5402 www.deceuninck-americas.com VEKA Inc. 100 VEKA Dr. Fombell, PA 16123 800/654-5589; fax: 724/452-1007 www.vekainc.com + CUSTOM PROFILE EXTRUSIONS You’re probably paying too much if you’re buying some place else! Call us and start saving money! Free tooling for large volumes. 508/587-2290 sales@creativeET.com The Industry Standard Since 1950 Your Resource for “Classified” Information ❙ Rates for Column Inch ads: (A column inch is equal to 30 words) Rates start at $350 per listing, and run for an entire year. Per Column Inch: . . .$119 Border Around Ad: . . .$50 Per Bold Line: . . . . . . .$25 Per Photo/Artwork: . .$55 Per Screen/Reverse: . .$25 Per Blind Box: . . . . . . .$60 Don’t miss this opportunity to get your company noticed! For more information on how to advertise, please contact Janeen Mulligan at 540/7205584 ext. 112; e-mail: jmulligan@glass.com or fax 540/720-5687 for a price quote. n o v e m b e r d e c e m b e r 2 0 0 9 41 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives NowSHOWing 2009 November 11-13, 2009 Greenbuild 2009 Sponsored by the U.S. Green Building Council (USGBC). Phoenix. Contact: USGBC at 800/795-1747 or visit www.greenbuildexpo.com. November 17-19, 2009 Win-door North America Sponsored by the Canadian Window and Door Manufacturers Association. Metro Toronto Convention Center, South Building, Hall E. Toronto. Contact: Show organizers at 416/444-5225 or visit www.windoorshow.com. 2010 January 19-22 International Builders’ Show Las Vegas Convention Center. Las Vegas. Contact: NAHB at 1-800-368-5242 or visit www.buildersshow.com February 14-17, 2010 73rd Annual AAMA Conference Sponsored by AAMA. JW Marriott Desert Springs. Palm Springs, Calif. Contact: AAMA at 847/303-5664 or visit www.aamanet.org. March 14-16, 2010 WDMA Spring Meeting and Legislative Conference Sponsored by the Window and Door Manufacturers Association (WDMA). Marriott Washington. Washington, D.C. Contact: WDMA at 800/223-2301 or visit www.wdma.com. d o o r & W I N D O W M A N U F A C T U R E R 42 I< E-Mail < > Subscribe calendar of events March 16-17, 2010 Glass Expo Midwest™ Now Including Fenestration Education! Fenestration Day is March 16 Co-sponsored by DWM magazine. Renaissance Schaumburg Hotel & Convention Center. Chicago (Schaumburg), Ill. Contact: DWM magazine at 540/720-5584 or visit www.glassexpomidwest.com. March 23-24, 2010 AAMA Southeast Region Spring Meeting Sponsored by AAMA. Hyatt Regency San Antonio (Riverwalk). San Antonio. Contact: AAMA at 847/303-5664 or visit www.aamanet.org. April 15-16, 2010 Glass TEXpo™ 2010 Co-sponsored by the Texas Glass Association (TGA) and DWM magazine. El Tropicano Holiday Inn Riverwalk. San Antonio. Contact: DWM at 540/720-5584 or visit www.glassexpos.com. June 6-9, 2010 AAMA National Summer Conference Sponsored by AAMA. Oak Brook Hills Marriott Resort. Chicago. Contact: AAMA at 847/303-5664 or visit www.aamanet.org. October 10-13, 2010 AAMA National Fall Conference Sponsored by AAMA. Hyatt Regency Tamaya. Santa Ana Pueblo (Albuquerque), N.M. Contact: AAMA at 847/303-5664 or visit www.aamanet.org. To submit events for the calendar e-mail ttaffera@glass.com www.dwmmag.com >I ❙ DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe ADVERTISING INDEX • NOV.-DEC. 2009 Page 21 46 20 13 5 42 37 39 19 45 1 27 26-27 3 15 11 17 7 9 C2 25 14 33 Company AGC Flat Glass North America Alumet Manufacturing Inc. Ameri-can Machinery Ltd. Cardinal Industries Electronic Design to Market Elton Manufacturing Erdman Automation Corp. Florida Screen Enterprises G-U Hardware Inc. GlasWeld Inc. Mikron Industries Inc. Pat Mooney Inc. Roto Frank of America Inc. Royal Window & Door Profiles, RoyalPlast Div. Royal Window & Door Profiles, ThermoPlast Div. Sashlite LLC Sturtz Machinery Inc. Technoform Truseal Technologies Inc. Truth Hardware Vi-Lux Mouldings Inc. Weiss USA LLC WTS Paradigm Phone 800/251-0441 800/343-8360 877/829-5219 952/935-1722 419/861-1030 800/297-8299 763/389-9475 305/687-0424 800/927-1097 800/321-2597 800/456-8020 800/323-7503 860/526-4996 800/361-9261 800/361-9261 203/227-9912 330/405-0444 330/487-6600 216/910-1500 800/866-7884 866/281-6743 704/282-4496 800/387-2957 Fax 404/446-4221 360/653-9884 905/542-2261 952/935-5538 419/480-1099 905/878-9211 763/389-9757 305/687-3008 757/877-9720 541/388-1157 253/850-9970 630/543-5584 860/526-8390 800/265-5196 800/265-5196 203/227-9813 330/405-0445 330/487-6682 216/910-1506 507/451-5655 613/354-6589 704/289-7091 608/664-9295 Web Address www.comforteps.com www.alumet.com www.ameri-can.ca www.cardinalcorp.com www.edtm.com www.eltonmanufacturing.com www.erdmanautomation.com www.floridascreen.com www.g-u.com/us www.glasweld.com www.mikronvinyl.com www.patmooneysaws.com www.rotohardware.com www.royalplast.ca www.thermoplast.com www.sashlite.com www.sturtz.com www.technoform.us www.truseal.com www.truth.com www.vi-lux.com www.weiss-usa.com www.wtsparadigm.com Subscribe to DWM Magazine for FREE I want to start/continue my FREE SUBSCRIPTION to DWM: YES NO Name: ____________________________________ Signature: _________________________ Date: _______________ Company: _______________________________________ Title: ___________________________________________ Address: _______________________________________City: ___________________ State: ________ Zip: _________ Phone: _________________________ Fax: _____________________ E-mail: _________________________________ 1. Please check the ONE category that BEST describes the business MY BUSINESS IS ENGAGED IN THE MANUFACTURING, FABRICATING activity of your company: OR DISTRIBUTION OF DOORS AND WINDOW PRODUCTS. 1000 Manufacturer of windows YES NO 1100 Manufacturer of windows and/or doors and/or skylights 2000 Manufacturer of doors I WOULD LIKE TO RECEIVE Check here to also sub3000 Manufacturer of skylights or other fenestration products MY SUBSCRIPTION IN THE scribe to the free twice weekly 4000 Suppliers of fenestration components or equipment (including glass) FORM OF: PRINT DIGITAL DWM e-mail newsletter. 6000 Engineer firms, utilities or other involved in energy management 9000 Others allied to the field, please specify:_______________________ 2. Please check ALL the products or materials your company manufactures: 3. Please check ALL the types of work your company A Wood B Aluminum C Glass performs: D Vinyl E Other Metals C Commercial R Residential B Both O Other 4. Classification by title (choose the best): 5. Number of employees at this location: A Owner/president E Marketing manager A 1-4 B 5-9 C 10-19 D 20-49 B General or senior manager F Purchasing manager E 50-99 F 100+ C Plant manager or engineer G Energy expert or consultant 6. What other publications do you receive? D Designer H Other 2 Fenestration 1 Window and Door Subscriptions are free to all qualified recipients at U.S. addresses. Addresses outside the U.S. please add $80 per year. By checking yes and signing this form, I also agree to allow publisher to contact me via fax and/or telephone in the future. PLEASE COMPLETE THIS ENTIRE FORM AND FAX IT TO 630/482-3003 OR SUBSCRIBE ONLINE AT WWW.GLASS.COM/SUBCENTER.PHP n o v e m b e r d e c e m b e r 2 0 0 9 43 DWM ™ © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Zoom Fit Contents DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Search + – Archives I< E-Mail < > Subscribe Industry Indices Survey Shows Credit Woes Threaten Housing Recovery early two-thirds of singlefamily home builders are reporting a severe lack of credit for housing production, threatening the fragile housing recovery before it has time to take hold, according to a new builder survey of acquisition, development and construction (AD&C) financing conducted by the National Association of Home Builders (NAHB). “Across the country, home N Reasons Builders Think Credit is Deteriorating 76% Lenders are not making new loans. 75% Lenders are reducing the amount they are willing to lend. 62% 0 20 40 60 Finished Products Plastic windows and their frames 13,699,155 Doors and their frames, wood 29,907,989 Aluminum windows and their frames 13,741,728 Iron windows or steel and their frames, not stainless 2,519,937 Wood windows, French windows and frames 8,313,611 Materials Cast and rolled glass 6,279,626 Float glass 5,370,299 Laminated safety glass 4,535,307 Insulating glass units 13,505,345 Wood and articles of wood 75,837,220 & W I N D O W M A N U F A C T U R E R 80 100 Difference 14,296,181 28,519,903 13,412,517 +4.4 -4.6 -2.4 1,610,083 -36.1 7,467,498 -10.2 7,911,026 4,731,756 8,181,495 12,889,451 71,611,246 +5.9 -11.9 +80.4 -4.6 -5.6 Source: U.S. Commerce Department VALUE OF EXPORTS FROM UNITED STATES June ’09 July ’09 Finished Products Plastic windows, frames and thresholds for doors 7,511,659 8,502,921 Wood windows, French windows and their frames 5,791,902 6,038,338 Doors and their frames, wood 8,962,595 9,830,657 Materials Cast and rolled glass 2,047,500 2,316,704 Float glass 50,899,102 46,005,147 Laminated safety glass 3,495,444 4,237,581 Insulating glass units 9,955,770 10,829,544 Articles of glass 9,088,702 9,581,525 Articles of wood 459,108,084 428,922,501 Continuously shaped wood 22,055,378 19,268,803 Source: U.S. Commerce Department 44 Lenders are requiring personal guarantees or collateral not related to the project. builders and developers are reporting a deterioration in credit avail- VALUE OF IMPORTS TO UNITED STATES June ’09 July ’09 d o o r Lenders are lowering their allowable loan-to-value ratio. 80% www.dwmmag.com Difference +13.2 +4.3 +9.7 +13.4 -9.6 +21.2 +8.8 +5.4 -6.6 -12.6 >I ability and intensifying pressure on borrowers with outstanding loans,” says NAHB chairperson Joe Robson, a home builder from Tulsa, Okla. “Lenders are cutting off loans for viable new housing projects and producing unnecessary foreclosures and losses on AD&C loans. With the pending expiration of the $8,000 first-time home buyer tax credit, these challenges threaten to halt any positive developments we have seen in the housing market in recent months.” In the latest NAHB survey of AD&C financing conditions, 63 percent of builders stated that the availability of credit for single-family construction loans worsened in the second quarter of 2009. Builders reporting deteriorating credit conditions cited the following reasons: 80 percent said that lenders are lowering the allowable loan-to-value ratio, 76 percent reported that lenders are not making new loans, 75 percent stated that lenders are reducing the amount they are willing to lend and 62 percent said that lenders are requiring personal guarantees or collateral not related to the project. Two-thirds of respondents reported putting single-family construction projects on hold until the financing climate gets better. ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING © 2009 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives ™ SEE US AT WIN-DOOR I< E-Mail < > >I Subscribe