2016 ORBIS Product Selection Guide

Transcription

BULKPAK® | HAND-HELD CONTAINERS | PALLETS | ORBISHIELD® PROTECTIVE DUNNAGE
2016 PRODUCT SELECTION GUIDE
A SHIFT IN THINKING LEADS TO A PLACE WHERE PLANET AND PROFIT COEXIST.
We understand plastic reusable packaging better than anyone. With expertise, analysis, innovation and high-quality products, we create and
implement reusable packaging systems that reduce costs, drive sustainability and improve supply chain optimization for our customers.
EXPERTISE AND INSIGHT TO OPTIMIZE YOUR SUPPLY CHAIN
As today’s leading companies look to drive efficiency and sustainability in their business, they scrutinize every point of their supply chain – including the
packaging used to move their products. This is where ORBIS excels. Our reusable plastic pallets, totes, bulk systems improve the flow of product to reduce
costs, enhance profitability and add sustainability.
MEASURABLE RESULTS
ORBIS delivers measurable results. Using data from your company, we calculate the economic and environmental impact of reusable packaging on your
supply chain. We’ll help you compare reusable packaging with single-use packaging, in terms of ROI, cost per trip, savings over the life of the packaging, as
well as solid waste, energy and greenhouse gas emission impacts. This service gives you real, unbiased data to help you make your packaging decisions.
SERVICES THAT DRIVE SUCCESS
We understand our customers and have dedicated resources to support you. With our Implementation Services, ORBIS provides the analysis and expertise
needed to ensure a smooth conversion to reusable packaging… as well as a rapid return on investment. ORBIS’ Reusable Packaging Management unit
helps today’s leading companies manage their packaging, helping them get the right packaging in the right place, at the right time.
PROVEN APPROACH, STRONG RESULTS
With more than 35 world-wide locations in North America, Europe and Asia, ORBIS experts analyze our customers’ systems, design a solution and
execute a reusable packaging program. Call ORBIS today to learn more.
Thank you for your interest in ORBIS Corporation, a subsidiary of Menasha Corporation. As reusable packaging continues to improve supply chains in
many industries, ORBIS offers the resources, experience and insight to support you every step of the way.
2016 © ORBIS Corporation
ORBIS Corporation is a subsidiary of Menasha Corporation.
Printed in the USA.
TABLE OF CONTENTS
Implementation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Recycle with ORBIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5-Step Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ORBIS Reusable Packaging Management (RPM) . . . . . . . . . . . . . . . . . . . 3-4
New Products from ORBIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Products
HAND-HELD CONTAINERS
StakPak Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
StakPak Cut-N-Weld Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ORBIShield® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Hand-held Folding Containers . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Mini Load and Automated Tote Solutions . . . . . . . . . . . . . . 21-22
Stack-N-Nest Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
FliPak® Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Nest Only Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dollies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
NEW! Small-Format Solutions . . . . . . . . . . . . . . . . . . . . . . . . . 31-32
Food & Beverage
Beverage Crates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Dairy Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Agricultural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Food Handling Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Poultry Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Bakery Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
LEWISBins+® Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-44
PALLETS, TOP CAPS, TOP FRAMES AND PLASTIC SHEETS
Rackable Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-50
Stackable Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-62
Nestable Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-70
Export Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Euro Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
Retail Display Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-74
Top Caps/Top Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-76
Solid & Corrugated Plastic Sheets . . . . . . . . . . . . . . . . . . . . . . . . . 77
Pallet Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
BULKPAK® CONTAINERS
30" x 16" BulkTote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-82
32" x 30" BulkPak Containers . . . . . . . . . . . . . . . . . . . . . . . . . . 83-84
OPTE-Pak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89-90
BulkPak Tubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Custom Bulk Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Maximus™ Side-Loading Bulk Containers . . . . . . . . . . . . 101-102
Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103-107
Product Colors and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
IMPLEMENTATION SERVICES
ORBIS helps world-class customers move their product faster, safer and more cost-effectively. With on and off-site implementation support, container
management programs and industry-leading recycling services, ORBIS helps today’s leading companies reduce their costs and drive sustainability.
Step by step, ORBIS’ packaging professionals help companies optimize their supply chain with plastic reusable packaging.
With industry experience and supply chain knowledge, ORBIS experts help design and implement an effective reusable packaging program
to meet your requirements.
Projects can range from one day to one year or more, depending on the application. The goal is to use packaging, engineering, material handling and
logistics experience to increase the speed and effectiveness of your implementation. The Engineering Services team can provide a variety of services
that add value to your program that include:
n
Needs assessment
n
Packaging standards development
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Cost-benefit analysis
n
Work station analysis
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Right-sizing studies
n
Material flow analysis
n
Inbound/outbound freight analysis
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Environmental analysis
ORBIS now offers Environmental Analysis Services to compare and evaluate the environmental impacts of single-use and reusable packaging. Using
life-cycle data, ORBIS helps companies determine the energy, greenhouse gas and solid waste impacts of their packaging. This analysis reviews the
following drivers to fully understand what impacts your implementation:
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Marketplace trends
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Labor practices
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Supply chain complexities
n
Transportation standards
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Regulatory issues
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Cleanliness requirements
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Supplier relationships
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Import/export requirements
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Customer requirements
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Product life cycles
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Visit www.orbiscorporation.com for more information.
RECYCLE WITH ORBIS
Recycle with ORBIS is a comprehensive program designed to effectively recover, recycle and reprocess plastic material into other useful products.
By design, plastic reusable packaging can be fully recycled into other useful products at the end of its service life. ORBIS is an environmentally
conscious company that provides alternatives to the disposal of excess, surplus, damaged or obsolete plastic packaging.
ORBIS recycles polyethylene and polypropylene material. To facilitate the efficient recovery of material, ORBIS can purchase end of life plastic products
or provide credit.* Typical plastic products we recycle include:
n
Crates, containers and trays
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Pallets and divider sheets
n
Bulk containers
COMPLETE YOUR RECYCLING PROFILE TODAY.
Click on “Recycle with ORBIS” on www.orbiscorporation.com or contact your ORBIS sales representative for additional information. * Restrictions may
apply. Please contact your ORBIS Sales Representative for program requirements.
ORBIS 5-STEP APPROACH
Using a proven 5-step approach, ORBIS experts analyze their customers’
systems, design a solution and execute a reusable packaging program
for longer-term cost savings and sustainability. In many industries,
ORBIS leads the implementation of reusable packaging systems that
drive supply chain optimization.
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Reusable Packaging Management Services
As the leading manufacturer of reusable plastic containers, pallets and dunnage, ORBIS leverages experience across multiple industries to deliver value
and maximize ROI on reusable packaging. To accelerate the return on packaging investments, ORBIS offers Reusable Packaging Management services.
REDUCE ASSET LOSS AND OPTIMIZE REVERSE LOGISTICS FOR ASSEMBLY MANUFACTURING
Managing packaging inventory is critical in realizing the compounded benefits of reusable packaging assets in assembly manufacturing applications.
Standard logistics providers have no specialized systems in place to do this, often diminishing the cost benefits and efficiencies of using sustainable
packaging. ORBIS RPM leverages our experience to deliver value and maximize ROI on reusable packaging. With enhanced technology, processes and
infrastructure, ORBIS RPM collaborates with customers to design and manage sustainable reusable packaging programs, so customers can focus on
their business and:
n
Reduce transportation costs
n
Reduce theft, breakage and loss
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Optimize use of packaging assets
n
Extend life of returnable transport packaging with on-demand cleaning, repair and refurbishment
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Optimize reverse logistics
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Add visibility to packaging assets with SmartTrak
ORBIS Reusable Packaging Management (RPM) Services significantly cuts the time and effort needed to track, retrieve, clean and inventory packaging
assets in a wide variety of industries including industrial, food, beverage and consumer goods. ORBIS’ SmartTrak™ technology is a proprietary software
system designed specifically for reusable packaging management. SmartTrak™ provides customers visibility to packaging assets at each node in the
supply chain.
Packaging assets are monitored and managed through a secured online portal. Users have
visibility to empty asset inventory on hand, asset location and what may be in transit.
The system can generate reports and provide proactive notifications of packaging
related events.
By integrating SmartTrak™ with customer systems, packaging can be
replenished based on actual demand, eliminating production
disruptions and reducing dwell time. This industry-leading
visibility into your supply chain makes it easy to manage
packaging with ORBIS RPM. With SmartTrak, ORBIS RPM
helps companies make instant, strategic decisions
on how to replenish and move packaging when
and where it is needed.
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REUSABLE PACKAGING MANAGEMENT SERVICES
REDUCE ASSET LOSS AND OPTIMIZE REVERSE LOGISTICS FOR
ASSEMBLY MANUFACTURING
Managing packaging inventory is critical in realizing the compounded benefits of reusable packaging assets in assembly manufacturing applications.
Standard logistics providers have no specialized systems in place to do this, often diminishing the cost benefits and efficiencies of using sustainable
packaging.
ORBIS RPM leverages our experience to deliver value and maximize ROI on reusable packaging. With enhanced technology, processes and infrastructure,
ORBIS RPM collaborates with customers to design and manage sustainable reusable packaging programs, so customers can focus on their business and:
n
Reduce transportation costs
n
Reduce theft, breakage and loss
n
Optimize use of packaging assets
n
Extend life of returnable transport packaging with
on-demand cleaning, repair and refurbishment
n
Optimize reverse logistics
n
Add visibility to packaging assets with SmartTrak
ORBIS RPM operates multiple industrial service centers, or depots, across North America and Europe to facilitate the efforts needed to track, retrieve,
sort, clean and inventory your packaging. ORBIS manages all types of returnable packaging, from containers to dunnage to metal racks to pallets,
including non-ORBIS manufactured packaging.
IMPROVE ASSET UTILIZATION IN THE BEVERAGE INDUSTRY
ORBIS Reusable Packaging Management helps today’s leading beverage, food and aerosol suppliers and fillers experience the benefits of plastic pallet
systems, while eliminating the upfront investment and day-to-day complexities of managing, tracking and cleaning.
Using its industry pool of pallets, layer pads (divider sheets) and top frames, ORBIS RPM ensures the right pallet systems are available when and where
needed. This reduces return transportation costs by eliminating premium freight associated with packaging stock outs, maximizing return truck
utilization and reducing back haul costs. In this pool, packaging is available on a per-trip basis, eliminating the initial investment of purchasing
packaging materials. From the container manufacturer to the filler and back, ORBIS RPM understands the supply chain and manages packaging
assets to meet customer requirements and bring the most value to all supply chain partners. Benefits include:
n
Less packaging waste - disposal of expendable packaging
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Reduced storage requirement – product is delivered when needed
n
Optimized inventory levels, using proprietary asset
management software
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Scheduled deliveries based on production plans
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Better risk management - Reusable plastic packaging
has less contamination risk
n
State-of-the-art wet and dry cleaning technologies
that support HACCP requirements.
ORBIS RPM operates multiple service centers in North America to track, retrieve, sort, clean and inventory packaging assets.
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NEW PRODUCTS FROM ORBIS
We understand our customers’ businesses and have dedicated product development resources to support their growth in the marketplace. We strive to
improve their supply chain with new and innovative products and services. As the only multi-process manufacturer in the reusable packaging industry,
ORBIS offers the most comprehensive product line, from hand-held totes to large bulk packaging systems. Our highly responsive people support our
customers every step of the way.
MOBILE PALLETS: ORBIS PALLY
n
Seamless conversion from pallet to dolly in one
n
Allows instant mobility at retail without sacrificing
n
Patented mechanism enables use as a static
pedal push
trailer cube utilization
or mobile pallet
(See pg. 31 for additional information)
BULKTOTE
n
Better use of internal capacity optimizes the
amount of parts delivered to the line
n
30" x 16" profile and forktruck entry on all four
sides delivers versatility to the line
n
Long service life in rugged conditions
n
Weighs just 30 lbs. when empty, for easy
manual handling
BULKPAK® HDR4548 NV
n
45" x 48" format, available in two heights: 25" and 34"
n
Structural-foam molded in high-density polyethylene
n
Access Doors: 0, 1 and 2 (Door configurations vary by model)
n
Container capacity: 2,000
5 |
NEW PRODUCTS FROM ORBIS
With nearly 60 years of plastics processing and technology expertise, ORBIS manufactures the widest variety of products available today to best meet
the needs of the marketplace. Using a proven approach, ORBIS experts analyze our customers’ systems, design a solution and execute a reusable
packaging program for long-term cost savings and sustainability. From product design to full implementation, ORBIS strives to deliver the best solution
for the application.
42 x 30 SMALL-FORMAT PALLET
n
Narrow 42" x 30" pallet design improves trailer cube utilization
n
Offers ease of access through retail doorways and aisles
n
Ideal for small-format orders
NXO STAKPAKS
n
Available in eight popular footprints
n
Optional textured surface area on sides allows
for easy label removal
(See Pages 9-12 for more information)
ORBISHIELD® FABRIC DUNNAGE
n
Industrial fabric dunnage available for StakPak totes,
n
Fabric can be used in combination with rigid materials
BulkPak containers and racks
to create unique packaging solutions
n
Easily accommodates part nesting for improved
pack density
(See Page 13-18 for more information)
PLASTICORR™
n
All-plastic reusable boxes for all types of automated packaging lines
n
Repeatable packing, each and every time
n
Interchangeable with existing boxes in your system
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Seamless integration with all types of systems
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Hand-Held Containers
ORBIS offers a variety of straight-wall and stack and nest containers, totes and bins
for a wide range of applications
Straight-wall containers provide superior cube efficiency to allow more product per
container for increased productivity. Their smooth interior walls are ideal for dunnage.
Stack and nest containers are available in several styles to add superior space savings
for efficient storage and distribution. ORBIS containers stack when full, either with
a bail, cover or when rotated at 180 degrees. When empty, they efficiently nest inside
one another for superior space savings.
All ORBIS containers protect product during picking, assembly, processing, storage
and distribution applications in a wide variety of industries, including beverage,
dairy, pharmaceutical, poultry, automotive, appliance, aerospace, bakery, produce,
distribution, apparel and electronics.
n
Standardized sizes for industry pallet footprints
n
Optional attached or detached covers for added product protection
n
Compatibility with automated systems
n
Protected areas for labels and RFID tags
n
Greater ergonomics than disposable packaging
n
Easy to clean
7 |
StakPak System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
ORBIShield® Custom Protective Dunnage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
Hand Held Folding Container System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Mini Load and Automated Tote Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22
Stack-N-Nest Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24
FliPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Nest-Only Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Dollies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Small Format Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32
Beverage Crates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Dairy Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Agricultural Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Food Handling Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Poultry Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Case Ready Meat Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Bakery Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
LEWISBins+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-44
Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Product Colors and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
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STAKPAK SYSTEM
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics and Rubber | Resins and Powders
The StakPak System offers more than 20 straight-wall modular containers with advanced features to optimize your reusable packaging system. The StakPak
container system is designed for just-in-time applications where the same containers are used for shipping, storage and work-in-process.
CUT-N-WELD™ CONTAINERS
Multiple identification
options available.
Add length, width or height to an existing injection-molded StakPak
to create a durable, reusable container to fit your application.
n
Strength of injection molding
n
Eliminate tooling costs associated with a custom order
n
Short lead times
Optional handholes
with or without
plastic handle inserts.
EXTENDED-LENGTH ORBIS PALLETS
Extended length pallets accommodate ORBIS’ Cut-N-Weld™ containers.
Available in both 45" and 48" widths. See pg. 70.
n
Choose from: 45 x 54, -56, -58 and -60 CISS (pg. 70) 48 x 57,
-60 and -62 MI CISS (pg. 70)
n
9 |
Single sheet thermoformed (HMWPE)
n
Mirror-image design allows pallet to be used as a top cap
n
Extended lengths accommodate custom sized containers
STAKPAK SYSTEM
StakPak Specifications
Model
CONTAINERS
NSO1207-5
Smooth
(M)
Textured Reinforced
(S)
(R)
M
Inside Dimensions (Bottom)
Outside Dimensions
Containers
Bottom Style
per
Layer
45"x 48"
L
W
H
L
W
24
12.0
7.4
5.0
9.4
5.5
SO4815-11 R
3
SO4822-7
R
2
Standard Color Options: Medium Grey
Medium Green
R
4.5 1.1 -
0.13
-
11,232**
-
9.4
13.0
3.4
2.9 1.5 2.1
330
86
74
0.7
1.0.007 .006
0.25 0.21
6,864**
9.512.5 3.1 - 1.6 - 0.26- 6,864**
241317 78 - 0.7 -.007-
9.4
13.0
239 330
4.4 3.8
1.7
2.0
0.32 0.29
5,616**
112 97 0.7 0.9.009.008
9.4 13.0 6.8 6.32.42.6 0.56 - 3,744
1.1
1.2.016239330 173160
9.4
13.0
8.8
8.3
2.5
3.0
0.62 0.62
3,120
239
330
224 13.0
12.9
6.8 211
1.1
1.4.018.018
-
2.9 -
0.68 -
2,808
330328 173 -1.3-.019
3.3-
0.87- 2,340
13.0
12.9
8.8 -
330328 224 -1.5-.025
21.4
9.3
8.7
-
4.3
-
1.03
-
2,080
544236 221 -2.0-.02921.4
13.0
3.4 2.9
2.6 3.6
0.56
0.47
3,432**
544 330
86
21.4 13.0
-
74 1.2 1.6.016.013
3.4 - 3.6
-.0483,432**
544330 - 86 - 1.6 -.013
21.4
13.0
4.4
-
3.0
-
0.72
-
2,808**
544330 112 -1.4-.020
-
21.4
13.0
544 330
6.8
6.3
3.5 4.0
1.09 1.01
1,872
173 160 1.6 1.8.031.029
21.4
13.0
8.8
8.3
4.4
4.7
544
330
224 211 2.0 2.1.043.042 21.4
13.0
10.9
-
5.0 -
1.42 1.78
1.39
-
1,560
1,248
544330 277 -2.3-.050
-
21.4
13.0
21.4
13.0
544 330
21.4
-
9.8
-
6.0
-
1.67
20.5
15.0
10.8
22.5
1,248
Gunmetal Grey
5.7
2.20
2.14
6.8
6.3
4.8 6.2
1.78
164
8.1 20.5
936 -
5.3
-
2.06
-
1,248
1,040
544521 206 -2.4-.058
-
21.4 20.5 10.25 9.8 6.0 6.4 2.642.56 832
544 521
264 249 2.7 2.9.075.072
21.420.5 13.813.3
7.3
8.2
3.50 3.47
544 521
351 338 3.3 3.6.099.098
29.4
6.7
13.0
-
4.7 -
1.50
-
624
1,248
747330 170 -2.6-.042
-
45.4
45.4
*
**
5.4
21.4
13.0
13.0
20.5
1,219 572 185 1,153521
Royal Blue
13.3
351 338 2.6 2.8.062.061
173 160 2.2 2.8.050.046
45.4
7.3
13.8
544 521
1,219 381 274 1,153330
48.0 M/S
239
1,219 381 191 1,153330
48.0
R
610 381 279 544330 -249- 2.7 -.047
NEW! M
R
6
24.0
15.0
14.5
610 381 368
NXO2415-14 NSO2422-7
M
R
4
24.0
22.5
7.5
610 572 191
NSO2422-9
M
4
24.0
22.5
8.7
610 572 221
NEW! M
R
4
24.0 22.5 10.9
NXO2422-11 610 572 277
NEW! M
R 4 24.0 22.5 14.5
610 572 368
NXO2422-14 NEW! S
4
32.0
15.0
7.5
NXO3215-7 813 381 191
SO4815-7
R
3
48.0
15.0
7.5
M/S
53' Trailer
Quantity
50" Unit
Loads
Volume
(cu. ft.)
Weight
(lb.) +/- 3%
305 188 127 239140 114 0.5 -.004
-
NSO1215-4
M
R
12
12.0
15.0
4.0
381
102
305
MSO1215-4 M 12 12.015.0 4.0
305 381 102
NEW!
M
R
12
12.0
15.0
5.0
NXO1215-5305 381 127
NEW!
M R 12 12.0 15.0 7.5
NXO1215-7 305 381 191
NSO1215-9
M
R
12
12.0
15.0
9.5
381
241
305
NSO1615-7
S 9
16.0
15.0
7.5
406 381 191
NSO1615-9
S
9
16.0
15.0
9.5
381
241
406
SO2411-9
S
8
24.0
11.2
9.5
610 284 241
NSO2415-4
M
R
6
24.0
15.0
4.0
610 381 102
MSO2415-4
R
6 24.0 15.0 4.0
610 381 102
NSO2415-5
M
6
24.0
15.0
5.0
610 381 127
NEW! M
R
6
24.0
15.0
7.5
NXO2415-7610 381 191
NEW!
M
R
6
24.0
15.0
9.5
381
241
NXO2415-9610
NSO2415-11.5
M
6
24.0
15.0
11.5
610 381 292
NSO2415-11
R
6
24.0
15.0
11.0
Product
Clearance*
M/S
R
-
6.3 -
8.3
-160-3.8
-
9.6
-
10.1
-244-4.6
-
6.3
-
9.8
-160-4.4
-
2.30
-.065
-
3.50
-.099
-
3.50
-.099
936
624
624
When containers are stacked on top of each other, approximately 1/2" is lost to nesting. Example: Bottom
container in a stack is 7.5" in height. Containers of the same height stacked on top of it are 7.0" in height.
In use, ORBIS does not typically recommend stacking these containers to the full 50" height due to weight and safety considerations.
HANDLING RECOMMENDATIONS:
Maximum Weight Per Tote – 40 lbs
Maximum Stack Height – 200 inches, or 4 unit loads
Maximum Static Load (weight on bottom corner of container) – 900 lbs
Smooth Bottom (M)
Textured Bottom (S)
Reinforced Bottom (R)
| 10
STAKPAK LIDS & OPTIONS
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics and Rubber
ORBIS has the most comprehensive offering of covers, including attached-lid or detached lids. Covers protect product from dust and contaminants during
storage and transport. ORBIS also offers specific identification options for StakPak containers, including cardholders, labels and hot stamping. Please note
that not all options are available on all containers. Contact your ORBIS representative for more details on placement, orientation, availability, minimum
order quantities, lead times and set-up charges.
S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Containers
Bottom Style
Smooth
(M)
Model
Textured
(S)
Reinforced
(R)
CONTAINERS WITH ATTACHED LIDS
NSOAN1215-7 M
per
Layer
45"x 48"
12
Outside dimensional tolerance of +/- .05".
Outside Dimensions
Inside Dimensions (Bottom)
L
L
H
W
12.0 15.0
7.5
Product
Clearance*
W
9.4 13.0
305381 191 239 330
NSOAN1215-9 M
12.0 15.0
12
9.5
9.4 13.0
305381 241 239 330
NSOA2415-7 M
Weight
(lb.)
+/- 3%
Volume
(cu. ft.)
0.48
53' Trailer
Quantity
50" Unit
Loads
6.6
3.0
168
1.3.014
0.62
3,744
8.6
3.3
218
1.5.018
1.10
3,120
6
24.015.0 7.5 21.4 13.0
6.6
5.2
610381 191 544 330
168
2.4.031
NSOAN2415-9 M
6
24.015.0 9.5 21.4 13.0
8.6
5.6
610381 241 544 330
218
2.5.040
NSOAN2415-11.5 M
24.0 15.0
6
10.8
6.5
610381 295 544 330
274
2.9.051
NSOA2415-14 M
21.4 13.0
1.79
24.0 15.0 14.6 21.4 13.0
13.8
7.3
610381 371 544 330
351
3.3.065
SOA2411-9
S
6
11.6
1.43
24.011.2 9.5 21.4 9.3
8.5
5.6
610284 241 544 236
216
2.5.064
NSOA1408-7
S
8
2.28
1,560
1,248
936
2,080
14.07.5 6.6 11.1 5.5
5.7
2.0 0.23 5,616
(32 x 30)
355
191
167
281
139
144
0.9
DETACHED LIDS
RCSO1207-1
-
12.0
7.4
-
-
-
-
-
-
8
2.26
1,872
-
0.4
0.70
305188
0.2
-
-
-
-
RCSO1215-1
12.0
-
0.8
-
-
-
305381
0.4
-
-
RCSO2415-1
24.0
2.1
-
-
-
-
-
- -
- 15.0
15.0
-
-
-
-
-
-
-
-
610381
1.0
-
-
RCSO2411-1
24.0
1.0
-
-
-
-
-
- 11.2
-
-
-
-
610284
0.5
-
-
RCSO2422-1**
24.0
2.6
-
-
-
-
-
- 22.4
-
-
-
-
610569
RCSO3215-1
32.0
-
-
-
- *
**
15.0
-
813381
1.2
-
-
-
-
-
1.8
-
-
-
-
-
0.8
-
-
When containers are stacked on top of each other, approximately 1/2" is lost to nesting. Example: Bottom container in a stack is 7.5" in height. Containers of the same height stacked on top of it are 7.0" in height.
Does not fit SO2422-7 or SO2422-9. Works with NSO containers in the same footprint.
Identification Options
NXO StakPaks can include a molded in Textured Surface area on all
4 sides of the tote: 2 short sides, 2 long sides or 2 adjacent sides.
The textured surface allows for easy removal of adhesive labels for
identifying tote contents (Available on NXO containers only).
Textured Surface
Outside
Dimensions
Model
H
L
Description
CHSO291
CHSO292
CHSO392
CHSO491
CHFC49
Placard*
Placard*
CHV73-NFH2
CHV81-2AH1
3.3
3.3
3.8
4.6
4.0
3.0
4.5
3.3
3.3
8.5
8.5
8.5
8.5
8.4
6.5
6.5
7.8
7.8
Polypropylene
Polypropylene
Polypropylene
Polypropylene
HDPE
Adhesive
Adhesive
Adhesive
Adhesive
Fits
Container
Heights
4" NSOs
4" MSOs
5" & taller
7" & taller
Long Boxes
4" and 5"
7" and taller
Folding Containers
Folding Containers
For more information contact your ORBIS sales representative
Cardholders are manufactured in polyethylene and quickly snap
onto StakPaks, for instant identification. These cardholders, available
in a wide variety of sizes to fit on different containers, accommodate
removable cards with barcodes and other identification documents.
Fits
Card Size
4.0 x 8.3
4.0 x 8.3
4.0 x 8.3
4.0 x 8.3
4.0 x 8.3
N/A
N/A
4.0 x 6.0
4.0 x 6.0
CHSO491
Hot Stamp identification is also available for StakPaks. The original
artwork must be supplied to ORBIS at the time of the order. Size and
available location of the hot stamp will vary for each container.
Minimum shipment is required.
Customized Hot Stamp
Label Placard 4.5 x 6.5*
StakPaks accommodate Label Placards. Completely removable and
replaceable, these label placards accommodate all types of labels.
They are available in three sizes:
n 3.0" x 5.0" for 4" StakPaks
n 3.0" x 6.25" for 4" StakPaks
n 4.5" x 6.5" for StakPaks 5" or taller
11
11 |
STAKPAK LIDS & OPTIONS
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics and Rubber
ORBIS StakPak containers are designed to optimize standard 30" x 32", 30" x 36", 32" x 38" , 32" x 45" and 45" x 48" pallet footprints. Please note that not
all containers work on all pallet sizes. Please reference the diagrams below to confirm modularity. The pallets listed in this chart are designed to be
compatible with the corresponding containers. Additional products may be compatible, but have not been tested.
StakPak Configuration Options
StakPak Containers
48" x 22" (1/2)
24" x 22" (1/4)
24" x 11” (1/8)
StakPak Containers
48" x 15" (1/3)
24" x 15" (1/6)
12" x 15" (1/12)
12" x 7" (1/24)
32”
1/2
30”
1/4
On pallet:
NXO2415-7 totes
Innovative CrossPak™ design
offers secure stacking of
mixed container loads.
StakPak Containers
32" x 15" (1/2)
16" x 15" (1/4)
14" x 8" (1/8)
StakPak Containers
16" x 15" (1/4) on AIAG
30" x 32" footprint
Compatible with AIAG pallets,
top caps and seat belt systems.
(See pg. 53, 60-61, 65 and 69-70).
1/8 1/8
15" x 15" (1/9)
on AIAG 45" x 48" footprint
StakPak Containers
12" x 15" (1/6)
Compatible Pallets
Stackable, Double Deck Pallets
Nestable, Single Deck Pallets
30 x 36-B
CITS SO LP
(Pg. 65)
32 x 45
CISS LP
(Pg. 65)
45 x 48-2
MI CISS
(Pg. 69)
45 x 48
BR MI CISF LP
(Pg. 69)
45 x 48
SFP
(Pg. 69)
32 x 30
CIISF
(Pg. 53)
StakPak System
(pg. 9-11)
12 x 07
12 x 15
16 x 15
32 x 15
All
All
All
14 x 08
16 x 15
32 x 15
Hand Held Folding
Containers (pg. 19-20)
HHFC
12 x 15
N/A
All
All
All
N/A
Containers
45 x 48
PT Pallet
(Pg. 61)
45 x 48
BR CIISF
(Pg. 60)
45 x 48
Journey
(Pg. 60)
12 x 07
12 x 15
All
All
All
N/A
All
All
N/A
32 x 38
HD LP
(Pg. 53)
Compatibility also applies to SBRR (seat belt) versions of pallets.
Interested in recycling your plastic containers at the end of their service life? “Recycle with ORBIS” is a convenient program designed to
effectively recover, recycle and reprocess plastic containers into other useful products.
To learn more, contact your ORBIS Sales Representative.
12
| 12
ORBISHIELD® CUSTOM PROTECTIVE DUNNAGE
Automotive | Transportation Equipment | Appliance | Industrial Equipment | Electronics
Rely on ORBIS for custom interior dunnage to protect valuable parts from damage during transport, assembly and storage. ORBIShield® dunnage is
custom designed and constructed with durability in mind. Using a variety of materials and processes, ORBIS will provide the level of protection you
require for your application. ORBIS designs and manufactures dunnage for a wide variety of containers and systems, including bulk containers,
hand-held containers, pallets and custom containers.
Maximus
Polyurea insert
Laminate
PC Sheet
EPP Insert
Plastic Corrugated Dividers
EPP Tray
PE Foam Inserts
Thermoformed
Tray Insert
DUNNAGE DESIGN CONSIDERATIONS:
Sealed Edge
Plastic Corrugated
Divider Insert
BENEFITS INCLUDE:
Shock sensitivity
n
Improved container load distribution
n
Part size
n
n
Part weight
n
ESD sensitivity
n
Consistent inventory measurements
n
Weight distribution
n
Pack density
n
Improved warehouse utilization
n
Part orientation
n
Production volumes
n
Reduced transportation costs
n
Part separation
n
Maximum container weight
n
Reduced down-time on production lines
n
Class A protection
n
Lineside presentation
n
Reduced waste
n
Reduced packaging costs
13 |
ORBISHIELD® DESIGN PROCESS
Automotive | Transportation Equipment | Appliance | Industrial Equipment | Electronics
ORBIS offers a team of Design and Sales Engineers that work closely with customers to analyze their system and design dunnage to meet their requirements.
ORBIS engineers provide technical expertise, design experience, personalized service, immediate design feedback, expedited prototyping and seamless
implementation. ORBIS is fully integrated to provide customers with a complete working system of pallets, containers and custom ORBIShield® dunnage to
meet any reusable packaging need. As a result, ORBIS provides total control over the manufacturing processes of both the container and dunnage to ensure
the proper integration of the entire system.
ORBISHIELD DESIGN PROCESS
ORBIS TOOLS AND CAPABILITIES
ORBIS uses an easy 5-step design approach to ensure that their
ORBIS engineers can utilize 3D part math data along with translation
dunnage solutions meet customers’ needs:
software and 3D CAD design software to develop an initial design
concept for customer review. Web-based collaborative tools are used
1 | CONCEPT
ORBIS assesses the customers’ needs, documents design requirements
and discusses possible solutions.
2 | DESIGN
Using this information, ORBIS designs and presents a solution to the
customer. While designing, ORBIS engineers select the best material
and manufacturing processes to create the most cost-effective
solution that offers maximum product protection. Upon customer
approval of the design, ORBIS creates a detailed quotation.
to accelerate the design process.
PROTOTYPING CAPABILITIES
ORBIS’ designs are CAD-based, which provides the ability to create
prototypes exactly as they are designed. ORBIS prototyping provides
customers with an approval process that ensures design accuracy.
ON-LINE COLLABORATION
ORBIS utilizes on-line tools for the productive flow of project and
design information. This provides real-time communication that
reduces project timelines and minimizes revisions.
3 | QUOTATION
STATE OF THE ART MANUFACTURING
ORBIS’ quotations outline price, tooling requirements and terms
ORBIS’ ISO-Certified facilities offer a variety of processes and
and conditions.
equipment to cost-efficiently manufacture dunnage that meets the
specified design requirements. ORBIS integrates and consolidates
4 | PROTOTYPE
dunnage, containers and pallets for timely delivery.
Prototypes are assembled and checked against design drawings to
ensure accuracy. Prototype approval allows production to start upon
receipt of purchase order.
5 | EVOLVE
As customers’ packaging needs change, ORBIS continues to support
these new applications with innovative designs and material offering.
| 14
NEW! ORBISHIELD® DUNNAGE OFFERINGS
Automotive | Transportation Equipment | Appliance | Industrial Equipment | Electronics | Telecommunications | Furniture | Window/Door
ORBIS incorporates a wide variety of materials to deliver high quality creative dunnage designs. ORBIS Sales Engineers combine processes and materials to
provide a truly unique and cost-effective solution.
NEW! SEALED EDGE TECHNOLOGY
Sealed edge technology offers improved ergonomics over the sharp edges
found on traditional plastic corrugated divider sets. It creates a smooth,
rounded top edge that improves worker safety by protecting the cuticles of an
operator when loading and unloading parts from reusable plastic containers.
n
Can be incorporated into dunnage designs using 3.5mm - 10mm plastic
sheet materials
n
Dividers can be sealed ACROSS or ALONG corrugated flutes.
n
Ergonomic seal for worker safety
NEW! CLA-1
CLA-1 provides the versatility to create rigid partitions which can support
the weight of parts, while still having the flexibility needed to create
curved cells for parts with unique geometry that are difficult to package
with traditional materials.
n
Superior Class A protection
n
Ergonomic edges improve worker safety by protecting workers’ cuticles
from the sharp edges commonly found on corrugated dividers.
n
The inclusion of
additive allows CLA-1 to be biodegradable at
the end of its service life and a more environmentally friendly option
over other dunnage materials of its kind in the marketplace.
NEW! CLA-2
CLA-2 is composed of closed-cell foam, making it water resistant, less
susceptible to dust contamination due to static charge, and free of fibers
and adhesives on its surface that can trap particles or wear off onto parts
like other materials in the marketplace.
n
Superior Class A protection
n
CLA-2 is ideal for cushion packaging, foam pads, blocking and bracing.
n
The inclusion of
additive allows CLA-2 to be biodegradable at
the end of its service life and a more environmentally friendly option
over other dunnage materials of its kind in the marketplace.
NEW! ORBISHIELD® DUNNAGE OFFERINGS
A wide variety of foam, plastic corrugated, fabric and high-density polyethylene materials are available for the manufacture of custom dunnage.
Please see pg. 17-18 for a full overview of all ORBIShield® materials.
NEW! EFB FAMILY MATERIALS
The EFB family has the exceptional ability to create rigid partitions to separate
parts, while being lightweight. This allows for ease of processing and handling
by workers. These materials improve workplace safety by protecting workers’
cuticles and fingertips since they do not have the sharp edges that are
commonly found on traditional dunnage dividers.
n
As a solid foamed sheet without open flutes to trap water and contaminants,
EFB dunnage is ideal for washing system applications.
n
Ergonomic edges improve workplace safety by protecting workers’ cuticles
from sharp edges.
n
Tested and proven to work for certain Class A applications
NEW! FABRIC DUNNAGE
ORBIShield® fabric dunnage combines ergonomically-friendly materials
with design flexibility to provide unique solutions for the most challenging
packaging requirements.
n
Easily accommodates part nesting for improved pack density
n
Removable for container cleaning or retrofitting at start of a new launch
n
Design versatility allows different parts to be used in same cell configuration
n
Improved workplace safety with ergonomically-friendly materials for
easy handling
| 16
ORBISHIELD® MATERIALS
As a leader in protective dunnage, ORBIS continuously seeks out newest materials to provide the right level of protection you require for your application.
These innovative materials are developed to add value and efficiency to the dunnage design. Using the latest materials, ORBIShield® protects valuable
parts from damage during transport, assembly and storage.
Material
Thickness/Density
Standard Colors
Properties and Potential Applications
Plastic Corrugated (PC)
2, 3 and 4 mm
White
- Base Pads
- Divider sets for light to medium weight parts.
- Can be laminated for Class A surface protection.
5 and 6 mm
White
- Custom Containers
- Divider sets for heavier parts & bulk bin dunnage.
8 mm
White
- Custom Sleeve Packs (OPTE Sleeves)
- Divider sets for heavy duty and bulk bin dunnage.
3 and 4 mm
Pink
- Contains similar properties to traditional PC sheets with the added benefit of having
anti-static properties.
- Ideal for electronics as base pads and divider sets for medium weight parts.
- Ideal for transporting electronic components.
Con-Pearl®
3.7mm, 1000g/m2
4.8mm, 1000g/m2
5.4mm, 1500g/m2
6.2mm, 2500g/m2
Grey
- Strong, lightweight, 100% recyclable polypropylene tri-laminate sheet.
- Unique cellular center layer that creates incredible strength for durability.
- Ideal for divider sets for heavy parts, custom container manufacturing, and side-loading
dunnage as seen in Maximus™ and steel racks.
- Can be laminated for Class-A Surface protection and able to utilize Sealed Edge technology.
High Density
Polyethylene (HDPE)
.04 and .06 in.
Black, Natural
- Ideal for divider sets, especially those which require use with washing systems.
- Solid plastic sheet that helps maximize cube utilization.
Surface
Protecting
Lamination
Tyvek®
−
White
Crosslink
Foam
4 and 6 lb.
Black
- Typically applied to plastic corrugated or other sheet materials for use in divider sets.
- Protection for Class A surfaces and other abrasion sensitive parts.
- Laminates can be applied to one or both sides of the substrate sheet.
Spuntex
−
Light Blue
Brushed
Polyester
−
Green
NEW! PVC Fabric
13 and 18 oz.
Grey or Natural
NEW! PVC Fabric
22 oz.
Grey/White
OTHER
INDUSTRIAL FABRIC
SHEET
Anti-Static
Plastic Corrugated (PC)
NEW! Tyvek® Fabric
6 oz.
White
NEW! Brushed Fabric*
13 oz.
Grey
NEW! Headliner Fabric
11 oz.
Blue or Grey Poly/
Grey PVC
NEW! Curtain Fabric
13 and 18 oz.
Clear PVC w/ scrim
PolyUrea Coating
Various
Black, Safety
Orange
- Fabric divider sets to accommodate oddly-shaped or Class A surface parts.
- Lids for hand-held totes to protect parts from dust and contaminants.
- Curtains for Maximus containers to protect parts from dust and contaminants.
- Flexible, extremely tough, monolithic membrane for protection against moisture,
chemicals & acids.
- Virtually shave-proof, so it is excellent for sharp parts that are sensitive to shavings
from the dunnage.
- High temperature stability with a service temperature of up to 3000F.
Do the parts you are packaging need extra protection or cushioning? Work with ORBIS Sales
Engineers to develop custom protective dunnage. See pp. 101-104 for more information.
Brushed Fabric comes in all Brushed Poly or Brushed Poly w/ PVC backing.*
17 |
ORBISHIELD® MATERIALS
ORBIS incorporates a wide variety of ORBIShield® materials to deliver high quality creative dunnage designs. A wide variety of foam, plastic corrugated,
fabric and high-density polyethylene materials are available for the manufacture of custom dunnage. While ORBIS promotes the use of its highly
successful standard materials program to control costs and shorten lead-times, ORBIS also offers special materials, colors and blank/sheet sizes
to meet individual needs.
Material
Thickness/Density
Standard Colors
Properties and Potential Applications
Crosslink Polyethylene
Foam (XLPE)
2, 4 and 6 lb.
Grey
- Non-abrasive, resilient foam with excellent shock/vibration protection.
- Ideal for parts with Class A surfaces and other abrasion sensitive parts.
- Cushion packaging, interior dunnage, foam pads, blocking and bracing.
- High tear resistance and tensile strength.
Polyethylene Foam (PE)
2 lb.
White
4 lb.
White
6 lb.
White
- Intransitive, resilient foam with excellent shock/vibration protection.
- Cushion packaging, interior dunnage, foam pads, blocking and bracing.
- Solid, resilient, abrasive foam with good shock/vibration protection for heavy parts.
- Cushion packaging, interior dunnage, foam pads for heavy parts, blocking & bracing.
2 lb. and 4 lb.
Pink
- Ideal for electronics as cushion packaging, interior dunnage or foam pads.
- Contains similar properties to traditional PE foams, with the added benefit of having
anti-static properties.
NEW! CLA-1
3, 4 and 5 mm
Tan
- Superior protection for Class A surfaces and other abrasion sensitive parts.
- Able to create rigid partitions, yet has the flexibility needed to create curved cells for parts
with unique geometry.
- Ergonomically friendly edges improve worker safety.
- The inclusion of
additive allows CLA-1 to be biodegradable at the end of its
service life.
NEW! CLA-2
6 lb.
Green
- Class A part protection for packaging large or complex parts, like spoilers and trim parts.
- Used as blocks or braces to create strong dunnage structures for highly sensitive parts.
- Composed of closed-cell foam, making it water resistant, less susceptible to dust.
contamination due to static charge, and free of fibers and adhesives on its surface.
- The inclusion of
additive allows CLA-2 to be biodegradable at the end of its
service life.
NEW! EFB Family
3mm
5mm
Green
- As a solid foamed sheet without open flutes to trap water and contaminates the material is
ideal for washing system applications.
- Ergonomic edges improve workplace safety by protecting workers’ cuticles from sharp edges.
- Tested and proven to work for certain Class A applications.
- Divider sets for hand held and bulk applications.
EPP
1.9, 2.5, 2.8, 3.0, 3.2,
3.75 or 4.2 (lb/ft3)
Black
- Resilient, lightweight, chemically resistant, recyclable Polypropylene foam that offers.
ergonomically friendly protection for parts, including those with Class A surfaces.
- Applications include Class A surface parts like grilles, fascias, and wiper blade assemblies
as well as irregular shaped parts.
- Available as container inserts or stand alone totes.
- ESD material and additional colors such as White, Yellow, Green, Blue, Orange, and Red
are also offered, but are subject to minimum order quantity requirements.
FOAM
Anti-Static Polyethylene
PE Foam
Additional materials, colors and/or thicknesses/densities available upon request. Please follow up with your ORBIShield representative today.
| 18
HAND HELD FOLDING CONTAINERS
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics and Rubber | Resins and Powders
Take the air out of shipping and storage costs with the Hand Held Folding Container System. To sharpen your material handling efficiency, the Folding
Container System gets right to the point: more capacity, less wasted space, reduced shipping and storage costs, and assembles or collapses in only
3.8 seconds.
HHFC2422-7
HHFC2415-11
Collapses to just 3"
Ergonomic pocket handles allow
safe lifting with less strain on wrist,
arm and back muscles.
NEW! HAND HELD FOLDING CONTAINERS
HHFCs stack with straight-wall containers in the same footprint,
for added system flexibility. All containers fit on the standard
45" x 48" AIAG pallet footprint.
n
Molded-in cardholders provide easy access to identification
n
Knock down ratios result in lower return freight and
cards. (HHFC models only)
warehousing costs.
NSO2422-11
on HHFC2422-11
Vertically modular stack heights allow
mixed loads to be shipped on the
same 45" x 48" pallet for increased
space efficiency and flexibility.
FA2415-147
FC2415-147
19
19 |
HAND HELD FOLDING CONTAINERS
Specifications (Upper Dimensions: English, Lower Dimensions: Metric)
Containers
Outside Dimensions
Per Layer
Height
Height
48" x 45"
L
W
Assembled Collapsed
Model
pallet
STRAIGHT-WALL COMPATIBLE FOLDING CONTAINERS
HHFC1215-7
12 14.9511.95 7.5
3.0
13.5
343
HHFC2415-7
6
HHFC2415-11
6
HHFC2422-7
4
HHFC2422-11
4
380
304
23.9814.98
609
380
191
76
7.5
3.0
191
23.9814.98 11.0
609
380
23.9822.28
609
566
76
3.0
279
76
7.5
3.0
191
76
23.9822.28 11.0
3.0
L
W
Collapsed
10.6
6.92
-
3.1
10.4
176
-
1.4.015
6.5
-
5.7
347
22.19 13.67
564
347
22.19 20.97
564
Volume
(cu. ft.)
Assembled
22.19 13.67
564
Weight
(lb.)
+/- 3%
Product Clearance
533
22.19 20.97
53' Trailer Qty
Assembled
0.56
1.14
165
-
2.6.031
10.0
-
6.9
254
-
3.1.049
1.76
6.5
-
7.5
165
-
3.4.049
1.75
10.0
-
8.9
254
-
4.0.074
2.69
76
564 533
TRADITIONAL FOLDING CONTAINERS
FC1215-089
12 15.012.0 8.9
3.5
13.5 10.6
8.2
-
4.0 0.70
89
343 269
208
-
1.8.020
FC2415-089
6 24.015.0 8.9
2.6
22.5 13.6 8.2
610381 226
66
572 345 208
FC2415-147 624.0
15.0
14.73.522.5
13.6
14.0
610381 373
89
572 345 356
TRADITIONAL FOLDING CONTAINERS - ATTACHED LID
FA1215-089
12 15.012.0 8.9
3.5
13.5 10.6 8.2
-
6.0 1.50
-
2.7.042
381305 226
89
343 269
208
FA2415-092
6
609566 279
Inside Dimensions
381305 226
3,744
1,872
Collapsed
9,360
4,680
1,248
4,680
1,248
3,120
832
3,120
3,120
8,112
1,560
5,928
- 8.3
2.509364,056
-
3.8.071
-
4.8 0.70
-
2.2.020
24.015.0 9.2
2.8
22.5 13.6
8.2
-
7.5 1.60
610381 234
71
572 345
208
-
3.4.045
FA2415-113
6
24.015.0 11.3
2.8
22.5 13.6
10.3
-
8.2 1.80
610381 287
71
572 345
262
-
3.7.051
3,120
8,112
1,560
5,928
1,248
5,928
FA2415-147 624.0
15.0
14.73.522.5
13.6
13.7 - 9.8
2.509364,056
610381 373
89
Interested in palletizing these containers? Choose from
6 different ORBIS pallets. See p. 12 for more details.
572 345
348
-
4.4.071
* When containers are stacked on top of each other, approximately 0.3" is lost due to nesting. Example: Bottom container in a stack is 7.5" in total assembled height. Containers of the same height stacked on top of each other are 7.2" in height.
HHFC2415-11
HHFC1215-7
HANDLING RECOMMENDATIONS:
Maximum Weight Per Tote – 40 lbs
Maximum Static Load (weight on bottom corner of container) – 400 lbs
20
| 20
MINI LOAD AND AUTOMATED TOTE SOLUTIONS
Consumer Packaged Goods | Health and Beauty Care | Pharmaceutical | General Merchandise | Supermarket
ORBIS’ all-plastic containers are designed for minimal deflection and will work with a variety of mini-load systems. This line of containers for automated
systems is available with a variety of features including open or closed handles and smooth, ribbed or welded bottom versions.
NEW! 600 x 400 x 325 MINI LOAD TOTE
The all-plastic, fully reusable ORBIS ML6040-325 tote was designed
specifically to interface with many types of automated, mini-load and
shuttle systems found in today’s state-of-the-art warehouses.
n
Easily configured divider system with top and bottom
locking technology
ML6040-325
n
Comfortable handling with contoured handles
n
Generous internal volume to hold more product
n
Reinforced bottom minimizes deflection
n
Multiple drain hole configuration options
n
Ideal for edge racking/space utilization systems
APPLICATIONS
Hybrid Container Bottom
ML Container Smooth Bottom
*Compatible with ML6040-325 and
MLC6040-30
ML Container
Welded/Smooth Bottom
*Not yet compatible with ML6040-325
n
Automated Systems
n
Mini Loads
n
Shuttle Systems
n
AS/RS
Outside Dimensions
Top
Model
L
Inside Dimensions
Top
Bottom
Bottom
W
L
W
L
W
L
W
Total
Container
Height
Product
Clearance
MINI-LOAD CONTAINERS
ML6040-22 Welded/Open Handle 23.615.823.6 15.8 22.414.722.0 14.3 8.6
(Photo on
Pg. 22)
Welded/Closed Handle
7.9*
Weight
(lb.)
Nest
Ratio
Truckload
Quantity
53' trailer
5.8 1:11,800
600400600 400 568373558 363 218
201
2.6
23.615.823.6 15.8 22.414.722.0 14.3 8.6
7.9*
5.8 1:11,800
Smooth/Open Handle
600400600 400 568373558 363 218
201
2.6
23.615.823.6 15.8 22.414.722.0 14.3 8.6
8.5*
4.3 1:11,800
600400600 400 568373558 363 218
218
1.9
23.615.823.6 15.8 22.414.722.0 14.3 8.6
8.5*
4.3 1:11,800
Smooth/Closed Handle
600400600 400 568373558 363 218
218
ML6040-30 Welded/Closed Handle23.615.823.6 15.8 22.414.722.0 14.3 11.8 11.0*
Reinforced/Closed Handle
600400600 400 568373558 363 300
281
23.615.823.6 15.8 22.414.722.0 14.3 11.8
11.0*
1.9
7.2 1:11,200
3.2
7.2 1:11,200
600400600 400 568373558 363 300
281
3.2
23.615.823.6 15.8 22.414.722.0 14.3 11.8
11.6
5.5 1:11,200
2.5
5.8 1:1 1200
Smooth/Closed Handle
ML6040-325 Smooth Bottom
Hybrid Bottom
COLLAPSIBLE CONTAINERS
MLC6040-30
(Pg. 22)
HOPPER CONTAINERS
NOH2416-12
(Pg. 22)
NOH2821-14
(Pg. 22)
600400600 400 568373558 363 300
294
23.615.823.6 15.8 22.414.522.0 14.2 12.8
12.0*
600400600 400 568368558 360 325
306
23.615.823.6 15.8 22.414.522.0 14.2 12.8
11.5*
600400600 400 568368558 360 325
293
2.6
6.5 1:11,200
2.9 23.615.723.6 15.7 22.214.422.2 14.4 11.7
11.1
7.1
- 4,800
600400600 400 563365563 366 300
281
3.2
-
23.615.820.8 13.8 21.514.520.2 13.2 12.6
11.6
4.9 3:13,120
600400528 351 546368513 335 317
294
4.9
27.920.625.7 18.7 26.019.024.9 17.9 13.8
12.8
7.7 3:11,350
709523653 475 660483633 455 351
326
196
* Applies to containers not stacked on each other. When containers are stacked on top of each other, approximately .64" is lost due to nesting.
21 |
MINI LOAD AND AUTOMATED TOTE SOLUTIONS
Consumer Packaged Goods | Health and Beauty Care | Pharmaceutical | General Merchandise | Supermarket
Automated System Totes were developed for automated or manual material handling and picking systems, carousels, mini-loads, tote stackers and AGVs.
Bumper and upper rim prevents shingling on conveyor systems, minimizing part damage and maximizing container flow and throughput.
NEW! MLC6040-30
High cubic
capacity
NOH2821-14
NOH2416-12
Injection-molded hinged
door offers excellent product
protection, while providing
easy access.
Collapsible for
space savings
AST3220-12
24" x 20" containers
compatible with 40 x 48
CISS MI LP pallet (p. 66)
COL2420-3 collar
AST2420-6NQ
AST2420-10BQ
AST2420-8AQ
Contoured handles
offer easy handling
ML6040-22
Specifications
Outside Dimensions
Top
Bottom
Inside Dimensions
Top
Container
Total
Container Product Weight Volume
Height Clearance (lb.)
(cu. ft.)
Bottom
L
W
L
W
W
W
L
L
Model
AUTOMATED SYSTEMS TOTES
AST2416-2.5*23.815.824.016.022.514.522.314.3 2.5 2.0 2.2
AST2416-81 23.815.824.016.022.514.522.314.3 8.0 7.5 4.7
AST2420-2.5 23.819.824.020.022.518.522.318.3 2.5 2.0 2.4
AST2420-42 23.819.824.020.022.518.522.318.3 4.0 3.5 3.8
AST2420-62 23.819.824.020.022.518.522.318.3 6.0 5.5 5.0
AST2420-72 23.819.824.020.022.518.522.318.3 7.0 6.5 5.7
AST2420-82 23.819.824.020.022.518.522.318.3 8.0 7.5 6.1
AST2420-102 23.819.824.020.022.518.522.318.3 10.0 9.5 6.7
AST2420-122 23.819.824.020.022.518.522.318.3 12.0 11.5 7.5
AST3220-122 31.719.732.020.030.618.630.118.1 12.0 11.5 7.8
0.4
1.4
0.6
0.9
1.3
1.6
1.8
2.3
2.7
3.8
Hand Grip
Closed
Open
N/A N/A
Available
Available
N/A N/A
Available N/A
Available
Available
Available
Available
Available
Available
Available
Available
Available
Available
N/A Available
Truckload
Quantities
53' Trailer
4,032
1,400
3,024
2,240
1,456
1,344
1,120
896
896
392
Dividers available: DAST1680 (short) and DAST2480 (long). Pre-installed dividers are not removable.
Custom designed plastic corrugated available designed upon request
* Due to the container height, there is no cover available for the AST2416-2.5.
1
2
| 22
STACK-N-NEST CONTAINERS
Order Fulfillment | Consumer Packaged Goods | Work-in-Process Components | Snack Goods | Produce
Stack-N-Nest Containers incorporate a 180o stack and nest system. Specific uses include pick and pack, order fulfillment, general manufacturing and
distribution, work-in-process handling, food processing and agricultural harvesting.
GS6040-27
n
GSX6040-27 and GAX6040-27 containers feature a cross-stack
n
The 6050 Series has a reinforced bottom available for heavy
n
All containers are available with smooth bottom for easy
n
The 6040 attached lid version has a metal hinge element
n
ESD protective materials available upon request
n
Recessed and textured identification and label areas are
and interlock bottom for a self-secured stack.
Recommended top cap:
40 x 48 GMA TOPCAP C.
weight loads.
GS6050-18
cleaning, or textured bottom for conveyor system use.
for long lasting performance.
GS6050-27
located on the sides, ends and cover of the container.
(See pg. 28 for additional identification options)
GS6050-36
Recommended pallets include
40 x 48 XpressPal Economy Duty
or 40 x 48 XpressPal Heavy Duty.
(See p. 68)
Column stacks of individual sizes
are vertically modular, allowing
level stack heights and double
stacking of pallets.
GS6050-27
Containers available with solid or
ventilated sides and bottoms for
maximum air flow.
Pick Cart with
GS6050-27 totes
23 |
Order Fulfillment | Consumer Packaged Goods | Work-in-Process Components | Snack Goods | Produce
4 0 4 8 S t a c k - N - N e s t S y s t e m S p e c i f i c a t i o n s All dimensions in inches unless specified.
Containers
Per Layer
on a
48" x 40"
pallet
Model
Outside
Top
Dimensions
L
W
Inside
Bottom
Total
Dimensions Container
Product Clearance
Height
w/ Cover w/o Cover
L
W
CONTAINERS
GS6040-13
5
23.615.8 19.3 13.4
GS6040-18
5
23.615.8 19.3 13.4
GS6040-22
5
23.615.8 19.3 13.4
GS6040-27
5
23.615.8 19.3 13.4
GS6040-36
5
23.615.8 19.3 13.4
GS6050-18
4
23.619.7 18.2 16.8
GS6050-27
4
23.619.7 18.2 16.8
GS6050-36
4
23.619.7 18.2 16.8
REINFORCED BOTTOM CONTAINERS
GSX6040-27
5
23.615.8 19.3 13.4
GS6050-18
4
23.619.7 18.2 16.8
GS6050-27
4
23.619.7 18.2 16.8
GS6050-36
4
23.619.7 18.2 16.8
COVERS
CGS6040
N/A 24.016.1 N/A N/A
CGS6050
N/A 24.020.0 N/A N/A
ATTACHED LID CONTAINERS
GA6040-22
5
23.615.8 19.2 13.4
GA6040-27
5
23.615.8 19.2 13.4
GA6040-36
5
23.615.8 19.2 13.4
REINFORCED BOTTOM, ATTACHED LID CONTAINERS
GAX6040-27
5
23.615.8 19.3 13.4
Nest
Ratio
(Skid loaded*)
5.3
7.1
8.5
10.7
14.3
7.6
11.2
14.8
5.2
7.0
8.4
10.6
13.2
6.8
10.2
13.9
4.4
6.2
7.6
9.8
13.0
6.8
10.2
13.9
2.7
3.4
3.9
4.4
5.5
4.0
4.8
6.1
0.8
1.0
1.3
1.6
2.1
1.2
1.8
2.5
3.0:1
3.0:1
3.0:1
3.0:1
3.0:1
3.4:1
4.0:1
4.0:1
8,400
6,150
5,100
3,900
2,850
4,800
2,640
2,160
11.3
7.6
11.2
14.8
10.0
6.5
9.9
13.6
10.6
6.5
9.9
13.6
4.9
4.8
5.7
6.7
1.6
1.1
1.8
2.4
3.0:1
3.4:1
4.0:1
4.0:1
3,900
4,800
2,640
2,160
1.3
0.9
N/A
N/A
N/A
N/A
1.6
1.9
N/A 1.0:1 N/A
N/A 1.0:1 N/A
9.2
11.3
14.9
8.1
10.2
13.8
N/A
N/A
N/A
5.8
6.2
7.3
1.2 3.0:1 3,960
1.5 3.0:1 3,120
2.0 3.0:1 2,280
10.2
N/A
6.7
1.5 3.0:1 3,120
11.9
*Estimated truckload quantity for skid loaded totes. Please contact ORBIS for truckload quantities when floor loaded.
** Actual weight of container will vary for ventilated versions.
Ve n t i l a t i o n O p t i o n s ( U n l e s s o t h e r w i s e n o t e d . )
Long Side
Short Side
Containers
6040 Containers
X
6050 Containers
X
X
Weight Volume
(lb.)** (cu. ft.)
Truckload
Quantity
53' Trailer
Bottom
X
X
Compatible Pallets
Containers
24" x 16" (1/5)
6040 Containers
24" x 20" (1/4)
6050 Containers
40 x 48 Stack-N-Nest
Topcap
40 x 48
XpressPal
Economy Duty
(Pg. 68)
40 x 48
XpressPal
Heavy Duty
(Pg. 68)
40 x 48 GMA
Top Cap C
(Pg. 75)
24 x 16
24 x 20
24 x 16
24 x 20
24 x 16
24 x 20
Compatible dollies available
(See pg. 30)
DGS60100 (dolly)
DGS6040 (dolly)
| 24
FLIPAK® CONTAINERS
Health and Beauty Care | Food | Pharmaceuticals | Periodicals | Apparel | Automotive Aftermarket | Hardware
The FliPak® family offers more than 20 container sizes with attached hinged covers that prevent expensive loss of product. These containers stack when
closed or nest when open to provide the most efficient use of available space on the manufacturing floor, in the warehouse, inside a truck trailer or in the
back room of your retail outlet. Multiple accessories and identification options are available, such as hot stamping, card holders, labels, placards and dollies.
FP22
on FP243
FP06
FP19
FP402 on
DFP24-402 Dolly
Mix loads of half-sized containers
for distribution efficiency.
(ie. FP03 on FP075)
FP03 on
FP261
FP32
FP143
Quick-release label area on attached
hinged cover and ends for easy
reading and quick label exchange.
Narrow lid profile, textured bottom and
optional snap (on selected totes) allow for
easy conveyability.
FP07
FP08
F l i P a k ® S p e c i f i c a t i o n s All dimensions in inches, unless specified.
Hinge Style
Metal
Plastic
Model
FP03
X
FP06
X
FPD06
X
FP07*
X
FP075
X
FP08*
X
FP102 X
FP13*
X
FP142 X
X
x
FP143*†
FP145
X
FP151
X
FP171
X
X
X
FP182 †
FP19*
X
FP22
X
X
X
FP243†
FP244
X
X
FP261*
X
FP30*
X
FP32*
X
FP38*
X
FP402*
X
FP403
X
X
FP60*
X
Truckload
Inside Dimensions
Bottom Style
Quantity
Total
Container
T= Textured
53' Trailer
Bottom
Bottom
Top
Top
Container Product
Weight Volume
(Skid
loaded**)
Plus
L
W
L
W
W
L
W
L
Height Clearance
(cu. ft.) Solid Drain Grid
(lb.)
(Plastic Hinge)
11.8 9.8 9.3 7.0 10.17.8 8.7 6.4
7.7
6.5
2.0
0.3 T T
9,000
15.210.912.87.8 13.88.9 12.27.3
9.7
8.8
2.9
0.6 T T T
6,720
19.9 11.6 18.310.3 18.610.8 17.110.0
7.5
6.5
4.0
0.6 TT
6,300
21.8 15.1 18.913.7 19.814.2 18.813.2
5.5
4.6
5.7
0.7 T T T
5,200
19.7 11.8 16.9 9.3
17.7 10.1 16.2 8.6
7.3
6.0
3.4
0.7
T
T7,740
20.6 13.5 18.211.7 19.011.9 17.911.4
6.5
5.5
6.2
0.8 T T
5,880
20.7 13.6 17.711.0 19.012.2 17.110.8
9.7
8.5
4.6
1.0 T
5,640
20.6 13.2 17.711.0 19.011.9 17.010.4 11.6
10.5
5.8
1.4 T 5,460
21.8 15.2 19.113.5 19.914.2 18.512.9
9.8
8.7
5.9
1.4 T T
4,680
21.9 15.2 19.113.3 21.114.4 18.512.8
9.3
8.4
5.0
1.3 T T T
5,520
21.8 16.0 19.113.4 19.914.3 18.512.8
9.3
8.3
5.6
1.5 T T T
5,400
22.3 13.0 19.110.9 20.111.4 18.910.1 12.8
11.75
6.0
1.6 T T
4,524
21.8 14.9 18.712.9 19.814.1 18.212.5 12.1
11.2
5.3
1.7 T T T
5,280
21.8 15.2 18.612.9 19.814.0 18.112.3 12.9
11.8
6.5
1.8 T T T 3,600/3,480 (P)
23.5 15.7 19.913.0 21.014.2 19.212.4 13.0
11.7
6.9
1.9 T T T
3,960
21.8 15.2 18.612.8 19.814.0 18.612.3 17.1
15.8
6.3
2.2 T
3,360
26.9 16.9 24.414.7 25.215.5 23.613.9 12.1
11.05
7.8
2.3 T T T 4,000/3,520 (P)
26.9 16.9 24.414.7 25.215.5 23.613.9 12.6
11.5
7.8
2.3 T T T
3,520
23.9 19.6 21.117.1 22.218.2 20.616.5 12.6
11.5
7.8
2.7 T T T
3,840
28.0 20.6 25.018.0 26.019.0 24.717.8 12.5
11.0
10.0
3.2 T T
1,760
39.3 14.0 36.711.3 37.512.5 36.010.5 12.0
11.0
10.8
3.3 T T
2,496
32.0 18.0 28.815.9 30.016.6 27.315.4 14.9
13.8
11.4
3.8 T T
1,260
27.9 20.6 25.818.7 26.019.0 25.018.0 15.6
14.0
12.0
4.0 T T T
1,496
27.9 20.9 25.818.8 26.019.0 25.018.0 15.2
14.0
12.0
4.0 T T
1,496
30.0 22.0 27.419.4 28.720.8 26.718.7 20.5
18.8
16.5
6.1 T T T
960
Outside Dimensions
*
** T
Bi-color containers are available. (Different color base and covers.)
Please contact your ORBIS Sales Representative for additional information.
Please contact ORBIS for Truckload Quantities when floor loaded.
Available with snap feature.
25
25 |
FLIPAK® CONTAINERS
21" x 15" FLIPAK CONTAINERS
FP171
n
FP06
n
n
Used in distribution applications such as health
and beauty aids, pharmaceuticals, grocery,
periodicals and general merchandise
Containers stack five up on a 40" x 48" pallet and
six up on a 45" x 48" pallet
Totes are designed specifically for automation
and easy conveyability
FP182
FP07
FLIPAK FEATURES (Not all features available on all containers)
Molded-in reinforced holes for
standard security ties.
Plastic hinge available for use in
metal-free facilities.
Metal hinge available on most
selected containers.
Banding slot on long side.
Solid Bottom available for a
variety of conveyor systems
in today's high-speed
distribution centers.
Drain Hole Bottom available for
quick draining.
Plus+Grid™ Vented Bottom for
easy cleaning and maximized
air flow.
Snap Feature on lid, keeps lids
closed for efficient conveyance.
Banding slots on short side.
Outside Dimensions
Footprint
11 x 15 x 9
21 x 15 x 5
21 x 15 x 9
21 x 15 x 12
21 x 15 x 17
Model
FP06
FP07
FP142 FP143
FP171
FP182 FP22
Inside Dimensions
Total
Container
Container Product
Weight
L
W
L
W
W
L
W
L
Height Clearance
(lb.)
15.210.912.87.813.88.912.27.3 9.7
8.8
2.9
21.8 15.1 18.913.719.814.218.813.2 5.5
4.6
5.7
21.8 15.2 19.113.519.914.218.512.9 9.8
8.7
5.9
21.9 15.2 19.113.321.114.418.512.8 9.3
8.4
5.0
21.8 14.9 18.712.919.814.118.212.5 12.1
11.2
5.3
21.8 15.2 18.612.919.814.018.112.3 12.9
11.8
6.5
21.8 15.2 18.612.819.814.018.612.3 17.1
15.8
6.3
Top
Bottom
Top
Bottom
FP 171 ADDS TRANSPORTATION EFFICIENCY
The FP171 optimizes outbound trucks with more stacked containers per 53' trailer.
Inside product clearance allows more product per container. With shorter nest stop
and narrow gull wing span, more empty containers can be stacked in a standard
53' trailer for inbound trips.
| 26
LARGE VOLUME FLIPAK CONTAINERS
This family of FliPak® containers are ideal for large volume applications, such as automotive aftermarket, apparel, hardware and general distribution.
Choose from 24" x 20" to 39" x 14" container footprints.
FP38
FP60
FP403
FP261
FP402
FP30
Outside Dimensions
Top
Footprint
24 x 20 x 12
28 x 20 x 12
39 x 14 x 13
32 x 18 x 15
28 x 21 x 15
28 x 21 x 15
30 x 22 x 20
L
23.9
28.0
39.3
32.0
27.9
27.9
30.0
Model
FP261
FP30
FP32
FP38
FP402
FP403
FP60
W
19.6
20.6
14.0
18.0
20.6
20.9
22.0
Bottom
L
21.1
25.0
36.7
28.8
25.8
25.8
27.4
W
17.1
18.0
11.3
15.9
18.7
18.8
19.4
Inside Dimensions
Top
L
22.2
26.0
37.5
30.0
26.0
26.0
28.7
W
18.2
19.0
12.5
16.6
19.0
19.0
20.8
Bottom
L
20.6
24.7
36.0
27.3
25.0
25.0
26.7
W
16.5
17.8
10.5
15.4
18.0
18.0
18.7
Total
Container Product
Height Clearance
12.6
11.5
12.5
11.0
12.0
11.0
14.9
13.8
15.6
14.0
15.2
14.0
20.5
18.8
Volume
(cu.ft)
2.7
3.2
3.3
3.8
4.0
4.0
6.1
Container
Weight
(lb.)
7.8
10.0
10.8
11.4
12.0
12.0
16.5
FLIPAKS FOR THE MOVING INDUSTRY
Increase moving efficiency and eliminate waste with durable, reusable plastic FliPak® containers. ORBIS attached-lid FliPak®
containers are ideal for residential and commercial moving applications. Durable totes stack evenly when full for ease of
transportation, stability during moving and protection of contents. FliPaks nest when empty to increase space savings.
Ergonomically designed
handles for easy carrying.
Compatible dollies
available for increased
mobility. (see pg. 30)
FP243 on
DFP243 Dolly
Eliminates packaging
waste from corrugated
boxes and packing tape.
FP243 on
DFP24-402 Dolly
Outside Dimensions
Footprint
27 x 17 x 12
28 x 21 x 15
27 |
Model
FP243
FP403
Inside Dimensions
Total
Container
Container Product
Weight
L
W
L
W
W
L
W
L
Height Clearance
(lb.)
26.9 16.9 24.4 14.7 25.2 15.5 23.6 13.9
12.1
11.05
7.8
27.9 20.9 25.8 18.8 26.019.0 25.018.0 15.2
14.0
12.0
Top
Bottom
Top
Bottom
Volume Truckload
Quantity
(cu.ft.)
2.3 4,000/3,520 (P)
4.0 1,496
PALLETS & OPTIONS FOR FLIPAKS
ORBIS FliPak containers are compatible with selected 40" x 48", 45" x 48" and 45" x 54" pallet footprints. Please note that not all containers work on all pallet
sizes. Please reference the diagrams below to confirm modularity. The pallets listed in this chart are designed to be compatible with the corresponding
containers. Additional products may be compatible, but have not been tested.
6 Containers Per Layer
21 X 15
5 Containers Per Layer
21 X 15
24 X 20
Compatible Pallets
Containers
FliPaks with custom
pallet and top cap
Cardholders
Height
CH10 - Adhesive
CH10 - 2 Snap
CH12 -1 Snap
CH14 - Adhesive
CH14 - 2 Snap
CH16 - Notched Adhesive
CH20 - 2 Snap
CH10LS - 2 Snap
CH20LS - 2 Snap
Clip, 2 Hole - Cardholder
Clip, CHSO - Spring
Placard
Placard
40 x 48
XpressPal
Heavy Duty
(Pg. 68)
45 x 48
R CIISF
X
21 x 15 FP and NO
X
X
24 x 20 FP and NO
27 x 17 FP and NO
X
X
45 x 54
MI CISS
(Pg. 70)
X
Sequential Numbering Hot Stamp is available with each character limited to a 1/2"
height and 5 characters per line. The requirements for the area and location for
sequential numbering varies for each container.
Outside Dimensions (in.)
Model
40 x 48
XpressPal
Economy Duty
(Pg. 68)
Length
4.25
7.75
4.25
7.75
4.25
7.50
3.50
4.25
3.50
4.25
4.50
7.00
2.25
6.50
4.25
7.75
2.25
6.50
0.50
1.75
0.75
3.32
3.005.00
4.506.50
Hot Stamp identification is also available for FliPaks. The original artwork must be
supplied to ORBIS at the time of the order. Size and available location of the hot
stamp will vary for each container. Minimum shipment is required.
Snap-On Cardholders are available in 1-snap or 2-snap versions, attach to optional,
pre-installed snaps on container, and are ideal for securing shipping and order
documents. These easily removable cardholders allow for greater flexibility in
product storage and transport. Replacement snaps available (Stud and Eyelet Set).
Adhesive Cardholders these clear, envelope-style cardholders have adhesive backing,
are available in several sizes, and are easy to apply to many surfaces. The use of these
cardholders increases inventory accuracy by facilitating easy barcode scanning in
many types of automated systems.
FliPaks accommodate Label Placards Completely removable and replaceable, these
label placards accommodate all types of labels.They are available in two sizes.
Label Placard 4.5 x 6.5*
FliPak Containers also accommodate the Smart Placard™ Radio Frequency
Identification (RFID) system. This solution stores information for efficient tracking
and identification of containers, pallets and other material handling products.
The reusable system provides longevity for multiple trips to reduce the cost per
tag, while allowing easy removal and replacement of labels.
| 28
NEST ONLY CONTAINERS
Apparel | Periodicals | Hardware | Health and Beauty | Pharmaceutical | Soft Goods
Nest-Only Containers meet the diverse needs of many types of order picking and shipping requirements in modern distribution systems. Durable
injection-molded construction, combined with superior design make these containers returnable and reusable, providing excellent return on investment
and reduced distribution cost per trip over corrugated boxes. Containers with optional covers are used for wholesale and retail distribution of health and
beauty aides, pharmaceuticals, general merchandise, soft goods, hardware and grocery. Multiple identification options and accessories are available.
Stacks with compatible, detached
covers and nests when empty for
optimum space utilization.
RNO2115-9 with
RCNO2115-2 cover
Smooth, drafted walls
for easy handling.
RNO2115-5
NO2416-12
NO2821-12
NO2113-6
NO3218-15
NO2113-11
with NO2113-1 cover
NO2717-12
NO2420-12
with RCNO2420-1 cover
Optional detached lids for added
product protection.
RCNO2115-2 cover
NO2821-14
S p e c i f i c a t i o n s All dimensions in inches unless specified.
Outside Dimensions
Top
Model
L
21" x 13" CONTAINERS
NO2113-6
20.6
NO2113-9
20.7
NO2113-11
20.6
21" x 15" CONTAINERS
RNO2115-5
21.0
RNO2115-9
21.8
RNO2115-12 21.4
RNO2420-10 23.5
OTHER SIZE CONTAINERS
NO2416-12
23.5
NO2420-12
23.9
NO2717-12
26.9
NO2821-12*
28.0
NO2821-14
27.9
NO3218-15
32.0
Inside Dimensions
Top
Bottom
W
L
W
L
Bottom
W
L
W
Total
Container Product Weight Volume Nest
Height
(lb.) (cu. ft.) Ratio
Compatible
Cover
Truckload
Quantity
53' trailer
13.5 18.2 11.7 19.0 11.9 17.9 11.4 6.0
13.6 17.7 11.0 19.0 12.2 17.1 10.8 9.0
13.2
17.2
10.7
19.0
11.9
17.0
10.4
11.0
5.5 2.9 0.702.1:1 CNO2113-1
8.5 4.1 0.904.4:1 CNO2113-1
10.4
4.1
1.30 4.4:1
CNO2113-1 6,860
9,016
6,860
15.1
15.2
15.3
19.5
19.3
19.0
18.6
21.0
13.4
13.1
12.6
17.3
20.1
19.8
20.2
22.0
14.2
14.2
14.2
18.3
18.8
18.5
18.4
20.9
13.2 5.1
12.9 9.2
12.4 12.3
16.8 10.0
4.9
9.0
12.0
10.0
2.3 0.803.6:1 RCNO2115-2
3.8 1.404.4:1 RCNO2115-2
4.6 2.004.0:1 CNO2115-1
5.2 2.204.4:1 RCNO2420-1
10,140
5,772
6,300
4,400
15.7
19.6
17.0
20.6
20.6
18.0
19.9
21.1
24.3
25.0
25.8
28.8
13.0
17.1
14.6
18.0
18.7
15.9
21.5
22.2
25.3
26.0
26.0
30.0
14.2
18.2
15.5
19.0
19.0
16.6
19.2
20.6
23.6
24.8
25.0
27.8
12.4
16.5
13.9
17.8
18.0
15.4
12.3
11.9
11.9
11.9
-
13.8
4.8 1.904.5:1
N/A
5.3 2.705.3:1 RCNO2420-1
5.4 2.404.1:1
N/A
6.2
3.20 3.5:1
N/A 9.2
-
-
N/A
7.9 3.803.0:1
N/A
5,148
4,800
3,120
1,920
1,632
1,260
13.0
12.0
12.0
12.0
15.2
14.3
* Additional versions are available for compatibility with skate wheel conveyors: NOST2821-12: single bottom tracking and NODT2821-12: double bottom tracking
29 |
DOLLIES
Industrial | Pharmaceutical | Healthcare | Retail Display | Electronics | Food Processing | Medical Device
Combine totes, trays and bulk containers with ORBIS dollies for added efficiency. ORBIS offers dollies in a variety of footprints and materials to meet a wide
range of material handling needs. Non-marking casters are available for retail applications.
SPACESAVER DOLLIES
n
n
Dollies for BulkPak
Containers are
also available in
selected sizes.
custom sizes.
n
Underside of trays fit snugly in
molded-in channels of the dolly.
Bakery dollies
(see pg. 39-42)
Available in many footprints for ORBIS and
LEWISBins+ products and can be made to
n
Feature no-lip design to fit more
trays per truckload.
Metal Tote Dolly
(DFP and DSO style)
STEEL DOLLIES
n
n
Designed for the bakery industry
ROTATIONALLY-MOLDED DOLLIES
Stainless steel may be available in certain
n
footprints upon request.
n
Grey plastic dollies that feature smooth, contoured corners.
Compatible with ORBIS 40 x 48 Stack-N-Nest Container
System and ElPak System.
Painted in grey enamel.
n
DGS6050 and DGS60100 are compatible with the
n
DFP24-402 is compatible with the FP242, FP243,
FP261 container.
FP402 and FP403.
Model
Compatible Product
DAST2420
AST2420 Series
DFP03*
FP03 (FliPak)
DFP075
FP075 (FliPak)
DFP141
FP142 / FPN142 (FliPak)
DFP15
FP151 (FliPak)
DFP181
FP22 / FP171 / FP182 / FPN 182 (FliPak)
DFP19
FP19 (FliPak)
DFP241
FP242 / FP243 (FliPak)
NEW! DFP243
FP242, FP243
DFP24-402
FP242 / FP243 / FP402 / FP403 (FliPak)
DFP26
FP261 (FliPak)
DFP40
FP402 / FPN402 (FliPak)
DFP60
FP60 (FliPak)
DGS6040GS / GA6040 (Stack-N-Nest), ElPak 24 x 16
DGS6050GS / GA6050 (Stack-N-Nest), FP261
DGS60100**GS / GA6050 (Stack-N-Nest), FP261 (FliPak)
DSO1215
StakPak 12 x 15 Series
DSO2411
DSO2415
DSO2422
DSO3215
DSO4815
StakPak 48 x 15 StakPaks
DSO4822
StakPak 48 x 22 StakPaks
Inside Dimensions
24.4 x 20.4
21.75 x 24.25
17.31 x 9.63
19.50 x 13.81
19.50 x 11.38
19.00 x 13.13
20.25 x 13.38
24.69 x 15.13
24.4 x14.6
26.0 x 18.9 / 24.6 x 14.9
21.60 x 17.50
26.25 x 19.13
27.81 x 20.00
21.80 x 13.90
21.30 x 17.30
37.00 x 21.30
15.38 x 12.38
24.25 x 11.38
24.25 x 15.13
24.06 x 22.63
32.25 x 15.25
48.19 x 15.06
48.13 x 22.63
FP243 on
DFP243 Dolly
DGS6040
HIGH QUALITY CASTERS
n
3", 4" and 5" casters available. 5" casters are typically only
n
Typical configurations: 2 rigid / 2 swivel or all 4 swivel
n
Wheel brake kit available for 3" and 4" casters
n
Weight capacity of dolly using 3" casters: 210 lbs per caster
n
Weight capacity of dolly using 4" casters: 255 lbs per caster
used on bulk dollies.
* Quad Dolly: 4 containers per layer
** Double Dolly: 2 containers per layer
| 30
NEW! SMALL-FORMAT SOLUTIONS
CONVENIENCE STORES | SUPER MARKETS
Nearly 60% of new stores in the next five years will be small-format. Today’s traditional supermarkets are evolving their distribution network and creating
small format spaces to meet the needs of their consumers in metropolitan areas, while providing convenience and ease of shopping.
ORBIS Corporation understands small-format retail distribution and helps companies improve their distribution network. Using a proven approach,
ORBIS will analyze, design and execute the best solution for your operation, from distribution center to retail.
MOBILE PALLETS: NEW! PALLY
The ORBIS Pally is an integrated pallet and dolly system that combines the
functionality of a static pallet with the flexibility of a mobile dolly for an
innovative material handling solution for distribution of all goods.
n
Allows instant mobility feature at retail without sacrificing
n
Patented lifting mechanism enables use as a pallet
trailer cube utilization.
or mobile dolly.
n
Seamless conversion from pallet to mobile pallet,
with one pedal compression.
SMALL-FORMAT PALLET
The 42 x 30 Small-Format Distribution Pallet is designed to optimize the
supply chain of small footprint retailers by eliminating product touches
during the order replenishment process, from distribution center (DC)
to store to floor.
n
Narrow pallet design improves trailer cube utilization
n
Offers ease of access through retail doorways and aisles
n
Enables maneuverability into and around condensed
backrooms and aisels.
n
Delivery throughput has potential to reduce number
n
Ideal for small-format orders
of trucks on road and stock-outs.
31 |
Added efficiency with
molded-in stretch
wrap notches in each
pallet corner
NEW! SMALL-FORMAT SOLUTIONS
CONVENIENCE STORES | SUPER MARKETS
Small-Format retailers can create distribution center challenges with their order count sizes and order frequency. Minimizing order picking time and
maximizing trailer cube utilization are critical measures, but the operation cannot create inefficiencies at retail.
Available back-room space and receiving docks are luxuries few small-format retailers have. These constraints add complexity to current delivery methods,
often lengthening delivery intervals. Holding inventory can be expensive, so it’s critical to keep optimal inventory levels.
DISTRIBUTION DOLLIES
These rugged dollies were designed to increase container mobility in many
applications, from picking, in-plant movement and distribution. High corner
supports securely hold FliPaks in place reducing movement and shifting
while in transit.
Available for easy transport
of containers, on and off
trucks and within facilities.
n
Interfaces with totes or cases for either split or full-case distribution.
n
All-plastic construction eliminates sharp corners, increasing employee
safety and reducing product damage.
n
Accelerates product replenishment
n
Eliminates handling equipment
OPTE-PAK SYSTEM
The ORBIS OPTE-Pak is a pallet, top cap and sleeve system that was designed for the efficient storage
and distribution of product within the food, beverage and consumer goods supply chain.
n
Small-format footprints and customizable sleeve heights maximize storage space.
n
Order, pick and cost effectively transport merchandise of all shapes and sizes.
n
Flexible sidewalls ideal for fragile or high value merchandise
| 32
BEVERAGE CRATES
Soft Drinks | Bottled Water | Fruit Juice | Energy Drinks | Bag-In Packages
Injected molded in high-density polyethylene, ORBIS Beverage Crates are designed for the distribution of beverage bottles from the beverage bottling
facility to grocery stores, convenience stores, discount stores, foodservice/concession outlets, restaurants, vending machines and hospitals.
All crates are fully compatible with the most popular crates and pallets in use today.
NPL 401B
NPL 402
NPL 404
NPL 407
BEV20C
NPL 409
NPL 410
NPL 411
NPL 412
NPL 413
BEV2LC
BEVERAGE CRATES
n
Designed for 12oz, 16oz, 16.9oz, 20oz, 24oz, 1L,
1.25L, 1.5L and 2L bottles
n
Radius corners for durability, ease of handling
and product damage prevention
n
Custom colors, hot stamping and molded-in
logos available
n
Designed for stacking stability
n
Interchangeable with industry-standard products
n
37" x 37" pallets for distribution efficiency
L
W
Total
Shell
Height
18.6
19.2
18.4
19.1
18.5
18.8
18.9
15.2
17.3
16.7
15.2
18.8
18.5
12.4
12.7
12.3
9.5
12.3
9.4
12.5
11.4
10.4
11.1
11.4
9.4
11.1
4.6
4.3
4.0
5.3
4.6
5.5
5.4
5.6
5.6
4.5
5.6
5.5
5.7
Dimensions
Model
NPL 401B
NPL 402
NPL 404
NPL 407
BEV 20C
BEV 2LC
NPL 409
NPL 410
NPL 411
NPL 412
NPL 413
NPL 416 L
NPL 417
Weight
(lb.)
1.7
2.0
1.9
2.4
1.7
1.95
2.4
1.9
1.9
1.5
1.6
1.95
2.4
Bottle Size
Bottle
Quantity
Truckload
Quantity
53' Trailer (Bulk)
20 Ounce
20 Ounce
1/2 Liter
2 Liter
20 Ounce
2 Liter
20 Ounce
1 Liter
1 Liter
390/500 ML
1 Liter
2 Liter
1 Liter
24
24
24
8
24
8
24
12
15
24
12
8
15
5,376
7,840
9,184
9,600
9,632
9,600
6,048
5,928
5,700
9,216
10,240
9,600
8,000
* Please work with your ORBIS Sales Representative to confirm beverage crates fit properly on the selected pallet.
Compatible Pallets*
Stackable Pallets
37 x 37
Containers NPL 350 pg. 54
Beverage
All sizes
37 x 37 BevPal
pg. 54
All sizes
37 x 37
NPL 350
37 x 37
BevPal
33
33 |
DAIRY CASES
Fluid Milk | Fruit Juice | Yogurt | Cheese
ORBIS Dairy Cases are designed for the efficient distribution of fluid milk products and fruit juice from dairy processing facilities to grocery stores,
convenience stores and discount stores. Available in the two standard footprints mandated by the dairy industry, these cases offer exceptionally
reinforced corners and bottoms. Designed for a long service life, ORBIS cases maintain their shape and performance through stacking, pressure
washing and transportation.
DAIRY CASES
NPL004 on 40 x 40
DY Pallet (See p. 57)
n
Optimal air flow for maintaining temperature
n
Reinforced base prevents product damage when stacking
n
Reinforced top and corner ribs for stable stacking strength
n
Universally compatible with existing cases
n
Custom colors, hot stamping and molded in logos available
n
FDA-approved materials available
Wire rim now available for secure
stacking and increased durability.
(DA2412 only)
DA 2412
40 X 40 DAIRY PALLET
This moisture-resistant plastic pallet is easy to clean and won’t harbor
NPL 004
bacteria or contaminants. Molded-in lip holds cases securely in place
during transport. Narrow stringer version also available.
(See ORBIS’ 40 x 40 Dairy Pallet on pg. 57)
n
FDA-approved materials available
n
Fits nine dairy cases per layer
n
Multiple lip options available
Outside Top
Dimensions
L
Model
16 Quart CASES
NPL 004
13.1
24 Quart CASE
DA 2412
19.1
PALLET
40 x 40 DY 40.0
Outside Bottom
Dimensions
Inside Top
Dimensions
Inside Bottom
Dimensions
W
L
W
L
W
L
W
Total
Case
Height
13.1
13.1
13.1
12.1
12.1
12.1
12.1
11.0
10.5
2.7
3,360
13.1
19.1
13.1
18.1
12.2
18.1
12.1
11.0
10.7
4.0
2,160
40.0
N/A
N/A
39.1
39.1
N/A
N/A
5.0
N/A
40.0
660
Product Weight
(lb.)
Clearance
Truckload Quantity
53' Trailer (Bulk)
| 34
AGRICULTURAL CONTAINERS
Leafy Vegetables | Citris Fruits | Stone Fruits | Vegetables | Organics | Grapes | Berries | Potted and Bedding Plants
Reliable handling, processing, storage, stocking and display is critical in today’s modern food distribution systems. ORBIS offers an efficient method to
protect and transport your product with high quality, impact resistant, durable and reusable hand-held agricultural containers. Choose from many
styles for use in wholesale product distribution, such as field harvest, in-plant handling, staging and processing of fruits and vegetables. Containers
are available in FDA-approved materials. Easily cleaned and sanitized, ORBIS containers are an economical improvement over single-use corrugated
cartons and are ideal for moist environments. If FDA-approved materials are required, please specify when requesting a quote.
AF2416-10 NPL 655
NPL 654B
SNX2416-7
AF-21
AF-1
AF2416-6 NPL 675
AF2013-6 NPL 670
AF2416-13 NPL 665
AGRICULTURAL CONTAINERS
n
AF2416-4 NPL 680
Ventilated design for easier cleaning, accurate temperature
control and minimized cooling time
AF2014-11 NPL 683
n
Smooth surfaces for easy cleaning and superior product
protection, radius corners prevent product damage
n
Containers stack securely with bail or stack-n-nest design
n
NO21133 NPL 681 and NO2113-7 NPL 682 designed for
and nest for space efficiency when empty
NO2113-7 NPL 682
NO2113-3 NPL 681
potted and bedding plant distribution
n
Available in FDA approved material
Outside Dimensions
Top
Model
AF-I
AF-21 SNX2416-7
NPL 654B
AF2416-10 NPL 655
AF2416-13 NPL 665
AF2013-6 NPL 670
AF2416-6 NPL 675
AF2416-4 NPL 680
AF2014-11 NPL 683
NO2113-3 NPL 681
NO2113-7 NPL 682
Bottom
Inside Dimensions
Top
Bottom
Truckload
Total
Quantity
Container Product Weight Volume Nest 53' Trailer
Height Clearance (lb.)* (cu. ft.) Ratio (Palletized)
L
W
L
W
W
L
L
W
24.020.3 21.4 17.8 22.5 19.0 20.917.5
24.0 20.0 21.3 17.9 22.4 19.0 20.7 17.3
23.916.0 22.3 14.5 19.7 15.7 20.212.3
23.9 16.0 22.1 15.9 19.9 13.7 19.2 12.6
23.6 15.7 21.7 14.0 22.0 14.2 20.6 13.2
23.6 15.8 20.4 13.0 22.0 14.2 20.2 12.7
19.7 13.1 17.1 11.6 17.0 11.6 16.6 11.2
23.7 15.9 21.8 14.2 22.0 14.4 21.4 13.7
23.6 15.7 22.6 14.2 22.6 14.7 22.4 14.5
20.5 13.7 17.7 12.2 17.5 12.0 16.4 10.7
21.5 13.2 20.4 12.1 20.5 11.8 19.5 11.2
21.5 13.2 20.4 12.1 20.5 12.2 19.5 11.2
6.8
13.4
7.3
8.8
10.2
13.2
5.6
7.5
3.6
10.8
3.1
7.1
5.9
12.5
6.2
8.2
9.6
12.5
5.0
6.5
3.5
9.7
2.7
7.0
5.0
7.5
2.9
4.8
5.6
6.5
2.1
3.7
1.6
4.6
2.7
2.7
1.4
2.9
1.0
1.2
1.6
2.1
0.6
1.2
0.7
1.1
0.3
0.9
3:1 4,872
3:1
2,016
2.6:1 5,400
3:1
4,350
3:1
3,000
3:1
3,000
2:1
6,300
2:1
3,600
2:1
3,600
2:1
3,570
2:1
6,840
4:1
6,480
* Weight includes bail, if applicable.
35
35 |
FOOD HANDLING TRAYS
Confectionary | Bread Dough | Prepared Foods | Food Service | Cafeteria
These all-plastic, stack-only, one-piece trays are designed for use in all types of food processing applications. Easy to clean trays with no deep corners
or crevices ensure safe and convenient handling and long service life. Their excellent release characteristics prevent chipping and flaking and protect
against product contamination. These trays have no nails to rust or corrode. Heavy-duty dollies are also available for rapid, safe transport of product.
NPL 706
(Dolly)
NPL 604
NPL 606
(Scraper)
NPL604 on
NPL706
FOOD HANDLING TRAYS
AF3016-4
n
Stacking ridge provides tight fit to keep air out and freshness in
n
Smooth internal surfaces for easy filling and dumping
n
Dishwasher safe with radius, reinforced corners
n
Optional scraper available for product removal (NPL 606)
n
Three ventilation options available
VAF3016-3
(ventilated)
Solid AF and ATT and NPL
ATT3016-3
Hole Pattern VAF
Slotted Pattern VAF
Outside
Dimensions
Model
AF3016-3
AF3016-4
ATT3016-3
VAF3016-3
NPL 604 NPL 606 (Scraper)
NPL 706 (Dolly)
Inside
Dimensions
Total
Container Product Weight
Solid
L
L
W
W
30.8 16.329.815.3 3.1
3.0 4.1 Available
30.5 16.029.815.3 4.3
4.1 4.7 Available
30.8 16.329.815.3 3.1
3.0 5.2 Available
30.8 16.329.815.3 3.1
3.0 4.1
N/A
25.7
17.5
23.5
15.5
3.5
2.7
3.0
Available
6.25 4.5 N/AN/A 0.75 N/A 0.21 N/A
27.5
20.5
25.0
17.6
5.75
N/A
10.97
N/A
Bottom Pattern
3/8" Holes
N/A
N/A
N/A
Available
N/A
N/A
N/A
1/4" Holes
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Slotted
N/A
N/A
N/A
N/A
N/A
N/A
N/A
53' Trailer
Truckload
Quantity
2,850
2,280
2,850
2,280
2,688
N/A
2,162
| 36
POULTRY CONTAINERS
Chicken | Red Meat | Seafood | Turkey
Distribution Containers and Chill Trays are used in many types of fresh food handling and processing applications. These durable, injection-molded reusable
containers provide a long service life for poultry, meat and seafood from the processing plant to distribution and retail display. Distribution Containers
are available in 3 standard heights, with optional snap-tight covers. Optional drain holes are available for moisture control. Distribution Containers
(NO/NOX/NPL) are compatible with standard 40 x 48 CISS LP Pallet (See pg. 66) and 40 x 48 NPL 352 (pg. 66). Multiple identification options and accessories
available. Chill Trays are available in standard 26" x 29" footprint. All products are available in FDA-approved materials. If these materials are required,
please specify when requesting a quote.
POULTRY CONTAINERS
NO2416-9 NPL 750
with CNO2416-1
NPL1100 cover
n
Stacks with cover and nestable when empty
for space efficiency
SO2726-1 on CT1085
n
Fully ventilated design speeds cooling
n
Smooth interior for easy cleaning
n
Withstands temperatures from -20o to 120o F
n
Deep pocket handles for use with gloves
n
Snap tight covers available for secure storage/
n
Reinforced covers and ribs add strength
transport and product protection
and ensure long life
40x48 CISS LP pallet
(See pg. 66.)
NOX2416-8
NO2416-8 NPL 749
NO2416-11
CNOX2416-3
CNO2416-1 NPL1101
CNO2416-1
NO2416-11H NPL 748
Inside Dimensions
Outside Dimensions
Top
W
L
Model
DISTRIBUTION CONTAINERS
NOX2416-8 24.0 16.0
NO2416-11
24.016.0
NO2416-11H NPL 748
24.0 16.0
NO2416-8 NPL 749
24.0 16.0
NO2416-9 NPL 750
24.0 16.0
COVERS
CNOX2416-3 24.0 16.0
CNO2416-1 24.3 16.3
CNO2416-1C NPL1100** 24.50 16.70
CNO2416-1 NPL1101
24.25 16.25
CHILL TRAYS
CT1085
29.226.2
SO2726-1
27.626.0
Top
Bottom
L
W
L
W
Bottom
W
L
Product Weight
Total
(lb.)
Height Clearance
Volume Nest
(cu. ft.) Ratio
Compatible
Cover
Pallet
Quantity
22.0 14.0
22.214.2
22.0 14.2
21.6 12.6
22.0 14.2
21.7 15.2
23.515.3
23.7 15.2
23.7 15.2
23.7 15.2
20.3 12.7
8.0
7.0
20.113.1 10.7 10.7
20.1 13.1 10.7
10.5
20.0 13.1
8.0
7.7
20.1 13.1
8.7
8.5
4.2
4.6
5.5
4.2
3.8
1.5
1.9
1.9
1.3
1.5
4.0:1 CNOX2416-3
4.9:1CNO2416-1
4.8:1
NPL1101
4.0:1
NPL1101
4.0:1
NPL1100
175
150
180
210
220
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2.2
2.2
2.2
2.3
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
440
500
7.8
N/A
7.7 N/A 2.0:1
4.3 N/A 2.0:1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1.5
1.8
1.8
1.7
29.125.9 28.324.9 27.524.6 9.3
27.626.0 N/A N/A 27.225.4 2.3
Truckload
Quantity
53'
Trailer
4,900
4,500*
5,040
5,600
6,660
N/A
N/A
N/A
N/A
1,386
N/A
* Estimated truckload quantity, please contact ORBIS for specific information.
** Compatible with NO2416-9 NPL 750 only.
37 |
CASE READY MEAT CONTAINERS
Beef | Pork | Chicken | Turkey | Sausage | Patties | Seafood
Case Ready Meat Containers feature a well-ventilated design for the cost-effective chilling, freezer storage and distribution of meat, seafood and poultry
from central processing facilities to grocery retailers. All stack with an easy-swing bail and nest when empty for reduced return transportation costs.
Containers fit on the standard 40" x 48" pallet footprint designed for the food industry. All products are available in FDA-approved materials.
If FDA-approved materials are required, please specify when requesting a quote.
CASE READY MEAT CONTAINERS
CR2420-7 2-H
NPL 685-05
n
Open handles for secure lifting and handling
n
Smooth surfaces for cleaning and sanitizing
n
Withstands temperatures from -40° to 160° F
n
Designed for use with NPL 352 pallet. (See pg. 66)
n
Bar code and RFID specific locations
n
Controlled container tare weight, within +/- 1/2%
n
Raised label areas
CR2420-7 2-H
NPL 685-05
CR2420-9 3-H
NPL 677
CR2416-10 3-H
NPL 678
AF-1
The 3-Position Plated Bail can be positioned for varying
product layer heights, so retailers can commonize on
one container for all outbound shipments. Available on
CR2420-9 3-H NPL 677 and CR2416-10 3-H NPL 678 to
allow maximum shipping flexibility.
CR2420-9 3-H
NPL 677
AF-21
CR2416-10 3-H
NPL 678
ORBIS PLASTIC PALLET DESIGNED FOR
CASE-READY MEAT CONTAINERS
n
Fits four 24" x 20" or five 24" x 16" containers
n
Reinforced 9-leg design
n
Full perimeter lip
n
Deck and leg drain holes facilitate cleaning
CR2420-7 2-H
NPL 685-05
(See the NPL352 on pg. 66)
Model
AF-I
AF-21 CR2420-9 3-H NPL 677
CR2416-10 3-H NPL 678
CR2420-7 2-H NPL 685-05
CR2420-7 3-H NPL 686
Inside Dimensions
Outside Dimensions
Truckload
Top
Top
Bottom
Bottom
Nest
Weight Volume
Product
Total
Pallet
Quantity
(cu. ft.)
Ratio Quantity 53' Trailer
(lb.)*
Clearance
Height
L
W
L
W
L
W
L
W
24.020.321.417.822.519.020.917.5 6.8
5.9
5.0 1.4 3:1 172 5,160
24.020.0 21.317.9 22.419.0 20.717.313.4 12.5
7.5 2.9 3:1 76 2,280
23.6
19.7
21.2
17.9
22.4
18.5
21.5
17.6
8.6 5.0 / 6.3 / 7.6
5.0
1.3
4:1
140
4,900
23.6
15.8
20.9
13.7
22.4
14.5
21.3
13.5
9.8 6.4 / 7.6 / 8.8
4.6
1.2
4:1
170
5,780
23.6
19.7
21.6
18.2
22.4
18.5
21.2
17.9
6.9
5.9 / 4.5
5.2
1.2
3:1
156
4,800
24.0
20.0
21.5
17.6
22.3
18.5
21.3
17.5
7.2 2.0 / 4.5 / 6.0
4.8
1.2
3:1
156
4,800
* Weight includes bail, if applicable.
| 38
BAKERY SYSTEMS
Fresh Bread Loaves | Snack Goods | Cakes & Pastry Goods | Packaged Cookies and Pastries | Frozen Bakery Goods
These bakery systems are designed for the efficient flow of bread and baked goods throughout the supply chain from the bakery to grocery stores, mass
merchandisers, restaurants and convenience stores. When full, baskets stack securely for easy transport and merchandising. When empty, they cross-stack
and nest for back room and truck space savings. Combine with pallets and dollies for a full system to quickly move, store, ship and merchandise all types
of bakery items from bakery to retail.
26 x 22 Bakery systems
NPL 620
(Bun basket)
NPL 630
(Double bun basket)
NPL 640
(Bread basket)
BB255W
BT2622-27
(Bun basket)
BT2622-37
(Double bun basket)
BT2622-50
(Bread basket)
NPL 700
(Dolly)
NPL 650
BT2722-27
and BT2722-37
NPL 660
NPL 649
NPL 701
Tortilla Basket
NPL 705
NPL 654B
39 |
BAKERY SYSTEMS
44 X 52 BREAD PALLET
This steel reinforced pallet is compatible with all ORBIS bakery systems.
44 x 52 Bread Pallet
(See pg. 57)
n
100% recyclable plastic pallet
n
Fits four 26" x 22" baskets per layer
n
Tolerates temperatures from -10oF to 150oF
n
Easy interface with automation
n
Easy to clean in any application
(See Pg. 57)
Outside
Dimensions
Inside
Dimensions
Available Sidewall Configurations
Product Weight
Height Clearance
(lb.)
Blade
Entry
No
Sidepost
Nest
Sidepost Merchandising Ratio
Compatible Dollies
W
W
L
L
Model
26 x 22 BREAD BASKETS
N/A
Available
2:1
NPL 640
25.9
21.8
24.5
20.8
5.9
5.0
3.6 2 & 4-way Available
BT2622-50
26.0
21.8
24.9
20.8
6.0
5.0
3.6
4-way Available
N/A
Available
2:1
26 x 22 Single Layer Bun Baskets
BB255-W
25.5
22.0
NPL 620B
25.9
21.8
NPL 625
25.9
21.8
NPL 635
25.9
21.8
BT2622-27
26.0
21.8
NPL 700
NPL 700
23.8
21.0
5.9
4.3
4.3
2-way
N/A
Available
N/A
2.1:1
NPL 700
2 & 4-way
N/A
Available
N/A
2:1
NPL 700
24.8
20.8
3.5
2.7
3.0
24.8
20.8
3.0
2.3
2.9
2-way
N/A
Available
N/A
2:1 NPL 700
24.8
20.8
3.3
2.5
3.2
2-way
N/A
Available
N/A
2:1
NPL 700
24.9
20.8
3.6
2.8
2.8
4-way Available Available Available
2:1
NPL 700
Truckload
Quantity
53' Trailer
3,168
3,300
4,224
6,192
7,392
6,192
5,952 26 x 22 Double Layer Bun Baskets N/A
Available
N/A
2:1
NPL 700
NPL 630B
25.9
21.8
24.8
20.8
4.1
3.6
3.1 2 & 4-way
BT2622-37
26.0
21.8
24.9
20.8
4.8
3.8
3.3
2:1
NPL 700
4,368
4,368
26 x 22 DOLLIES
NPL 700
1,584
26.6
27 x 22 BREAD BASKETS
NPL 650
26.5
BT2722-50
26.7
22.5
26.4
22.2
N/A
N/A
9.1 22.0
22.3
25.3
25.5
21.3
21.1
6.0
6.0
5.1
5.0
4.0
4.0
27 x 22 Single Layer Bun Baskets
BT2722-27
26.7
22.3
N/A
N/A
N/A
2 & 4-way Available
N/A
Available
Available
2:1
2:1
N/A
NPL 701
NPL 701
3,082
2,700
25.5
21.1
3.8
2.8
3.3
2:1
NPL 701
5,037
4-way
27 x 22 Double Layer Bun Baskets
NPL 649
26.5
22.0
25.4
BT2722-37
26.7
22.3
25.5
21.0
21.1
5.0
5.0
4.0
3.8
3.9
3.6
2-way
4-way
27 x 22 DOLLIES
NPL 701
N/A
N/A
Available Available
N/A
Available
N/A
N/A
Available Available Available
26.6
22.5
26.4
22.2
N/A
N/A
9.1 29 x 26 BREAD BASKETS
NPL 660B
28.8
BT2926-51
29.0
25.8
26.0
27.6
27.9
24.5
24.6
6.1
6.0
5.1
5.1
5.0
6.1
2-way
4-way
29 x 26 DOLLIES
NPL 705
29.5
26.4
29.3
26.2
N/A
N/A
5.3 N/A
N/A
TORTILLA BASKET
NPL 654B
23.9
16.0
22.1
15.9
8.8
4.8
N/A
N/A
8.2
N/A
N/A
Available
N/A
Available Available
N/A
N/A
2:1
2:1
NPL 701
NPL 701
N/A
N/A
N/A
1,584
Available
Available
2:1
2:1
NPL 705
NPL 705
2,520
2,331
N/A
N/A
N/A
1,152
3.0:1
N/A
4,200
N/A
3,726
3,726 | 40
BAKERY SYSTEMS
BT 105
NPL 636
BA 2100-2
BB 270-SL
BB 207
NPL 641
NPL 643
NPL 652
NPL 661
BT2922-6
BB 208
NPL 634
NPL 700
NPL 704
BAKERY RACK TRAYS
BP 308
BP 304
BA 1055
NPL 690-02
41 |
BP 316
BAKERY SYSTEMS
Outside
Inside
Dimensions
Dimensions
Product Weight
Model
W
L
W
L
OTHER BREAD BASKETS
BT 105
23.0
20.4
22.0
20.4
5.6
4.8
3.3
BA1071
16.9
16.8
15.9
15.9
4.4
3.6
3.2
NPL 636
23.0
20.5
22.0
19.5
5.2
4.4
3.8
BA 2100-2
23.1
21.1
22.3
19.6
6.0
4.9
5.1
BB 207
23.9
19.9
22.6
18.5
6.0
5.1
3.7
NPL 641
24.5
21.0
25.5
20.2
5.8
5.0
3.6
NPL 643
26.6
23.1
25.4
22.1
6.0
5.0
4.3
NPL 656
26.8
20.5
25.5
19.9
6.8
5.8
5.7
NPL 652
27.5
22.9
25.6
21.0
6.3
5.0
5.2
BT2922-6
29.8
22.5
26.4
21.6
6.1
5.1
5.5
NPL 661
30.4
22.4
29.0
21.4
6.0
5.2
5.0
OtHER SINGLE LAYER Bun Baskets
BB 208
32.8
25.5
32.0
24.4
2.8
1.8
4.5
OTHER Double Layer Bun Baskets
NPL 634
25.0
22.8
23.9
19.9
4.3
3.5
2.8
MULTI-LAYER BUN BASKETS
BB 270-SL
26.0
21.6
24.0
20.3
4.9
3.8/2.8
3.6
DOLLIES
NPL 700
26.6
22.5
26.4
22.2
N/A
N/A
9.1 NPL 704
24.0
21.3
23.8
20.5
N/A
N/A
11.0
NPL 709
28.6
23.8
28.1
23.3
N/A
N/A
11.5
Available Sidewall Configurations
Blade
Entry
Nest
No
Sidepost Sidepost Merchandising Ratio
N/A
2-way
N/A
N/A
2-way
2-way
N/A
2-way
2-way
4-way
2-way
N/A
Available
Available
N/A N/A
Available
N/A
N/A
N/A
N/A
Available
N/A
N/A
N/A
Available
N/A
Available
N/A
Available
N/A
Available
N/A
N/A
Available N/A
N/A
N/A
Available
Available
N/A
Both sides only
N/A
Available
2:1
2:1
2:1
3.5:1
2:1
2:1
2:1
2:1
3:1
3:1
2:1
Compatible
Dollies
N/A
N/A
N/A
NPL 704
N/A N/A N/A
N/A
N/A
N/A
NPL 703 Truckload
Quantity
53' Trailer
4,720
†
4,536
5,220
3,744
3,600
2,806
2,668
4,200
3,360
2,220
N/A
N/A
N/A
N/A
1:1
N/A
3,096
2-way
Available
N/A
N/A
2:1
NPL 700/DO 1080
5,000
2-way
Available
N/A
N/A
3:1
N/A
6,678
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1,584
2,160
1,932
N/A
N/A
N/A
N/A
N/A
N/A
† Contact ORBIS for more information.
Inside Dimensions
Outside Dimensions
Weight
Model
Height
(lb.)
W
W
L
L
Rack Trays
BA 1055
28.6
22.0
27.6
21.0
1.3
3.2
BP 302
28.6
21.3
27.6
20.3
1.3
3.03
BP 304
23.8
22.3
22.3
21.3
1.3
2.6
BP 308
28.8
24.8
27.8
23.8
1.5
3.3
BP 314
25.5
22.5
24.5
21.5
1.3
2.3
BP 316
26.0
22.0
25.0
21.0
1.3
3.0
NPL 690-02
27.5
21.8
26.5
20.8
1.3
2.6
NPL 693
23.4
22.3
22.5
21.4
1.3
2.7
Corners
Truckload Quantity
53' Trailer
Round
Round
Square
Round
Square
Square
Round
Round
11,200
10,240
12,480
8,000
11,200
11,520
9,064
11,200
42
| 42
LEWISBINS+ STORAGE & ORGANIZATION SYSTEMS
Industrial | Pharmaceutical | Health Care | Retail Display | Electronics | Food Processing | Medical Device
Choose from the LEWISBins+TM brand of plastic containers, bins and rugged metal systems to reduce linear workspace, improve assembly operations
and reduce product damage. A wide array of products for all types of storage and organizational needs, some manufactured in ESD protective materials,
are available through knowledgeable dealers and distributors who are dedicated to finding the best solution for your material handling applications.
STORAGE SYSTEMS
n
Choose from storage cabinets, floor stands,
bench assemblies and wall mounted
systems to optimize your facility
n
ESD-SAFE PRODUCTS
n
Holds a variety of part bins to meet your
storage needs
Efficiently store components, assemblies and circuit
boards while protecting them from the damaging
effects of electrostatic discharge and static electricity
n
Choose from ESD-Safe part bins, divider boxes, shelf
bins, trays and metal systems
DIVIDER BOXES
n
Stack-only containers with molded-in channels
for easy-to-add dividers
n
Available in 3 popular footprints and 7 heights
n
Optional covers, dollies and collars available
STACK-N-NEST
CONTAINERS
n
Choose from 9 styles
n
Maximize warehousing space
n
Stack when full, with or without covers, and nest
when empty at alternating 180° positions
n
Grey, red and blue are manufactured in FDA
approved material
43 |
Visit www.lewisbins.com for more information.
LEWISBINS+ STORAGE & ORGANIZATION SYSTEMS
Industrial | Pharmaceutical | Health Care | Retail Display | Electronics | Food Processing | Medical Device
SHELF BINS
n
21 industry standard sizes
n
Fits 12", 18" and 24" shelving
n
Available in 4" and 6" heights
n
Fully nestable when empty for space savings
n
Metal shelving available
LEWISBINS+ KANBAN DIVIDER SYSTEM
n
Drive efficiency through Lean and Just-In-Time
n
Low-cost alternative to high-tech inventory
inventory control principles.
control systems.
n
Enhance picking and inventory control
PLEXTON® CONTAINERS
n
Fiberglass-reinforced containers
n
Designed for extreme temperatures
n
20 styles available
n
Metal racks available
PART BINS
n
Bins hang or stack for versatility in controlling
inventories and organizing picking systems
n
Combine with metal systems for maximum efficiency
| 44
PALLETS
World-class companies in many industries have converted from wood to plastic
pallets for their work-in-process, storage and distribution applications.
These dimensionally consistent pallets are compatible with many palletizers,
depalletizers, automatic strapping equipment and high-speed automation systems.
Also, their consistent tare weights allow better inventory control. Load weights are
easily obtained without costly and time-consuming off-loading.
ORBIS plastic pallets protect product during picking, assembly, processing, storage
and distribution applications in a wide variety of industries, including pharmaceutical,
automotive, appliance, aerospace, apparel, electronics, food and beverage.
n
Industry standard footprints
n
Areas for labels and RFID tags
n
Reduces product damage
n
Dimensionally consistent for repeatable performance
n
Easy to clean
n
Ergonomically designed
Plastic and nitrogen gas are injected into a closed cavity mold. The
part is cooled to create the exact shape of the mold. The combined
use of these materials creates a cellular core that forms a solid skin.
45 |
In single sheet thermoforming, a sheet of plastic is heated and
then drawn by vacuum over a mold to create a part. In twin sheet
thermoforming, two sheets are heated and drawn by vacuum over
separate molds and fused together through pressure to form
a structural double walled part.
Plastic is injected, under pressure, into a closed cavity mold. The
material is cooled to ensure that it maintains the exact shape of
the mold. This process produces a solid wall, solid core part.
Rackable Pallet Overview................................................................ 47-48
40 x 48 Rackable Pallets.......................................................................... 49-50
Stackable Pallet Overview............................................................... 51-52
32 x 38 Stackable Pallet.................................................................................53
36 x 46 & - 48 Stackable Pallet....................................................................54
37 x 37 Stackable Pallets...............................................................................54
40 x 48 Stackable Pallets........................................................................ 55-56
40 x 48 Pallet Support Board.......................................................................57
Nestable Pallet Overview................................................................. 63-64
24 x 48 Nestable Pallet...................................................................................65
40 x 48 Freezer Spacer...................................................................................65
40 x 48 Nestable Pallets.......................................................................... 66-68
45 x 48 Nestable Pallets.................................................................................69
45 x 54, -56, -58 & -60 Nestable Pallet......................................................70
48 x 57, -60 & -62 Nestable Pallet...............................................................70
Export Shipping Pallets.......................................................................................68
Euro Pallets....................................................................................................... 71-72
Retail Display Pallets..................................................................................... 73-74
Top Caps and Top Frames........................................................................... 75-76
Solid & Corrugated Plastic Sheets...................................................................77
Pallet Options................................................................................................................78
Product Index............................................................................................................103
Product Colors and Materials..............................................................................108
| 46
RACKABLE PALLETS
Health and Beauty Care | Food Processing | Beverage | Pharmaceutical | Automotive | Chemical | Dairy | Printing
Rackable plastic pallets optimize storage, reduce product damage that can occur from wood pallets and ease the movement of product loads throughout
a system. ORBIS rackable plastic pallets are designed to store products in a wide variety of unsupported racking systems, to optimize valuable floor space
in today’s warehouses and distribution systems.
ORBIS offers multiple pallet versions for every racking application, with unsupported rack capacities of up to 3,000 lbs. These pallets are highly cleanable
and available in a wide variety of materials, including FDA-approved, x-ray or metal detectable and fire-retardant material. A majority of plastic pallets are
100% recyclable at the end of their service life and can be returned to ORBIS for recycling.
TOP 9 REASONS TO CONSIDER A RACKABLE PALLET:
1. Your unsupported pallet racks require dimensionally consistent pallets
2. Wood pallets cause costly product damage
3. Your ASRS, AGVs or high rise storage system requires a dimensionally consistent pallet
4. Your application has sanitation requirements
5. Your application requires highly impact-resistant handling solution
6. Your wood pallets need frequent repair
7. You have to invest in pallet support bars or wire decking to adequately support wood pallets in your facility.
8. Your insurance company recommends fire-retardant pallets
9. You use RFID to track pallets and product throughout your system
Pallets indicated in this catalog with the FM logo are approved by
Factory Mutual Research Corporation (FM) as meeting fire rating
requirements equivalent to wood pallets. ORBIS’ FM-approved pallets
meet Factory Mutual’s standards for commodity classifications of idle
plastic pallets and NFPA 13/2000 Requirements.
47
47 |
RACKABLE PALLETS
40 X 48 STACK’R™ MD AND HD PALLETS
n
Light-duty design ideal for food, consumer goods and agricultural applications.
n
Available with or without center stringer and open or closed deck.
Manufactured in FDA-approved material (standard). Optional fire retardant (open deck version only), metal or x-ray detectable materials available.
n
40 X 48 OP CIISF PALLET
n
Medium-duty design ideal for food and pharmaceutical applications.
n
One-piece, easy to clean
n
Optional FDA-approved, fire retardant, metal or x-ray detectable materials available.
40 X 48 RACK’R®
n
Consistent weight, size and low profile make it compatible in most automated handling
environments, as well as industrial applications.
n
Bottom deck reinforcement makes it suitable for push back, drive-thru and flow rack systems.
n
Optional FDA-approved, fire retardant, metal or x-ray detectable materials available.
40 X 48 RACKSTAR II™
n
Highly impact resistant
n
Solid wall design maintains integrity, eliminates cold flow or “creep”.
n
Customizable for fluid loads and super sack applications.
n
100% recyclable with fully removable reinforcement structure.
Rackable Pallet Specifications
Inside
Outside
Dimensions Dimensions
Model
40 x 40 DY
40 x 48 Stack’R MD Open Deck**
40 x 48 Stack’R MD Solid Deck**
40 x 48 Stack’R MD STR Open Deck**
40 x 48 Stack’R MD STR Solid Deck**
40 x 48 Stack’R HD Open Deck**
40 x 48 Stack’R HD Solid Deck**
40 x 48 Stack’R HD STR Open Deck**
40 x 48 Stack’R HD STR Solid Deck**
40 x 48 OP CIISF**
40 x 48 OP CIISF LP**
40 x 48 RACK’R**
40 x 48 RCKO**
40 x 48 RCKO LP**
40 x 48 RII CIISC PC FRM
40 x 48 RII CIISC PC FRM LPD
40 x 48 RII CIISC RNR
40 x 48 RII CIISC STR
40 x 48 RII CIISC STR GRM
40 x 48 RII CIISC STR LPD
“Subject to the conditions of
approval as a plastic pallet as
equivalent to wood pallets as
described in the current edition
of the FM Approval Guide.”
L
40.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
47.8
47.8
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
W
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
39.9
39.9
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
*
** *** ****
*****
L
39.1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
47.3
N/A
N/A
47.4
N/A
46.2
N/A
N/A
N/A
46.2
W
39.1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
39.4
N/A
N/A
39.4
N/A
37.9
N/A
N/A
N/A
37.9
Height *
Weight
(lb.)
5.0 5.9
5.9
5.9
5.9
5.9
5.9
5.9
5.9
6.6
7.1
5.69
6.25
6.75
6.00
6.38
5.25
6.00
6.00 6.38
40.0
42.0
45.7
44.4
48.1
42.0
45.7
44.4
48.1
49.5
49.5
56.0
49.0
49.0
59.0
59.0
51.0
55.0
55.0
55.0
Load Capacity (lb.)
Static
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
30,000
Rack Compatibility** (lb.)
Dynamic Selective / Edge
****
5,000
2,500***
4,000
750*****
4,000
1,050*****
4,000
1,500*****
4,000
2,100
4,000
1,000
4,000
2,000
4,000
2,500
4,000
3,000
5,000
2,000
5,000
2,000
5,000
2,800
5,000
2,200
5,000
2,200
6,000
3,000
6,000
3,000
6,000
3,000
6,000
3,000
6,000
3,000
6,000
3,000
Decking / Center
N/A
4,000
4,000
4,000
4,000
4,000
4,000
4,000
4,000
5,000
5,000
5,000
5,000
5,000
6,000
6,000
6,000
6,000
6,000
6,000
Truckload
Quantity
53' Trailer
660
510
510
510
510
510
510
510
510
450
450
570
510
510
510
510
650
510
510
510
If the pallet has a lip, the lip height is included in the total pallet height. LP = Perimeter Lip, LPI = Inboard Perimeter Lip, LPD = Discontinuous Perimeter Lip
Available in fire-retardant material. Product specification for fire-retardant pallets differ, please see individual page for product specifications. Racking
capabilities for fire-retardant pallets may differ, please contact your ORBIS Sales Representative for additional information.
Reinforced version only.
Ratings are for column loads only. For all other load types, please contact your ORBIS Sales Representative.
Load capacity ratings for the 40 x 48 Stack'R are for edge racking in the 40" direction.
| 48
RACKABLE PALLETS
40 X 48 STACK’R™ MD PALLET
n
Rackable and stackable
n
Available with or without center stringer
n
Available with an open or closed deck
n
FDA-approved material (Standard)
n
Optional fire retardant (open deck version only), metal or x-ray
n
Manufactured in high-density polyethylene (HDPE)
n
Fork Truck Entry: 4-way, Hand Truck Entry: 4-way
n
Options (p 78): 1/2" discontinuous lip, 8 grommets
detectable materials available
Pictured: 40 x 48 Open Deck
Outside
Dimensions
Model
L
W
40 x 48 Stack’R MD Open Deck48.040.0
40 x 48 Stack’R MD Solid Deck48.040.0
40 x 48 Stack’R MD Open Deck 48.040.0
40 x 48 Stack’R MD Solid Deck 48.040.0
Inside
Dimensions
L
W
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Load Capacity (lb.)
Height
5.9
5.9
5.9
5.9
Weight
(lb.)
42.0
45.7
44.4
48.1
Dynamic
Static
30,000
30,000
30,000
30,000
Rack Compatibility*
Selective /
Edge*
Decking /
Center
750
1,050
1,500
2,100
4,000
4,000
4,000
4,000
4,000
4,000
4,000
4,000
Truckload
Quantity
53' Trailer
510
510
510
510
* Load capacity ratings are for edge racking in the 40" direction.
When choosing pallet options, limitations may apply due to pallet version.
Please contact your ORBIS Sales Representative for more information.
40 X 48 STACK’R™ HD PALLET
n
Rackable and stackable
n
n
n
FDA-approved material (Standard)
n
Optional fire retardant (open deck version only), metal or x-ray
detectable materials available
n
Manufactured in polypropylene (PP)
n
n
Pictured: 40 x 48 Solid Deck
Outside
Dimensions
Model
L
W
40 x 48 Stack’R HD Open Deck 48.040.0
40 x 48 Stack’R HD Solid Deck 48.040.0
40 x 48 Stack’R HD Open Deck 48.040.0
40 x 48 Stack’R HD Solid Deck 48.040.0
Inside
Dimensions
Load Capacity (lb.)
Height
W
L
N/A N/A 5.9
N/A N/A 5.9
N/A N/A 5.9
N/A N/A 5.9
Weight
(lb.)
42.0
45.7
44.4
48.1
Static
Dynamic
30,000
30,000
30,000
30,000
4,000
4,000
4,000
4,000
Rack Compatibility*
Selective /
Edge*
Decking /
Center
1,000
2,000
2,500
3,000
4,000
4,000
4,000
4,000
Truckload
Quantity
53' Trailer
510
510
510
510
* Load capacity ratings are for edge racking in the 40" direction.
When choosing pallet options, limitations may apply due to pallet version.
40 X 48 OP CIISF PALLET
n
Rackable and stackable design.
n
Optional FDA-approved, fire retardant, metal or x-ray detectable n
n
Options (p 78): Hot stamp, 1/2" discontinuous lip, ID plates, vinyl materials available
label, outboard lip, 14 deck grommets, 8 fork tine grommets
Outside
Dimensions
Model
40 x 48 OP CIISF
40 x 48 OP FM CIISF
40 x 48 OP CIISF LP
40 x 48 OP FM CIISF LP
Inside
Dimensions
L
W
L
47.8
47.8
47.8
47.8
39.9
39.9
39.9
39.9
N/A
N/A
47.3
47.3
W
Load Capacity (lb.)
Height
Weight
(lb.)
Dynamic
Decking /
Center
N/A 6.6
49.5
30,000
5,000
2,000
5,000
N/A 6.6
52.8
30,000
5,000
-*
5,000
39.4 7.1***49.5 30,000 5,000 2,000 5,000
-*
5,000
39.4 7.1***52.8 30,000 5,000
When choosing pallet options, limitations may apply due to pallet version. Please contact your
ORBIS Sales Representative for more information.
Static
Rack Compatibility*
Selective /
Edge**
Truckload
Quantity
53' Trailer
450
450
450
450
* Compatibility may change based on application. Racking capabilities
for fire-retardant pallets may differ, please contact your ORBIS Sales
Representative for additional information.
** Ratings are for column loads only. For all other load types, please contact your ORBIS Sales Representative.
49 |
***Height with lip.
RACKABLE PALLETS
40 X 48 RACKOCELL® PALLET
n
Optional FDA-approved, fire retardant, metal or x-ray detectable n
materials available
Options (p 78): Hot stamp, molded-in logo, discontinuous lip, n
anti-skid spin disks (deck only), ID plates, 8 fork tine opening
Outside
Dimensions
Model
40 x 48 RCKO
40 x 48 FM RCKO
40 x 48 RCKO LP
40 x 48 FM RCKO LP
L
48.0
48.0
48.0
48.0
grommets, 4 outer post grommets
Inside
Dimensions
Load Capacity (lb.)
W
L
W
Height
Weight
(lb.)
40.0
40.0
40.0
40.0
N/A
N/A
47.4
47.4
N/A
N/A
39.4
39.4
6.25
6.25
6.75
6.75
49.0
56.1
49.0
56.1
Rack Compatibility*
Static
Dynamic
Selective /
Edge**
Decking /
Center
30,000
30,000
30,000
30,000
5,000
5,000
5,000
5,000
2,200
-*
2,200
-*
5,000
5,000
5,000
5,000
Truckload
Quantity
53' Trailer
510
510
510
510
When choosing pallet options, limitations may apply, due to pallet version. Please contact your
ORBIS Sales Representative for more information.
for fire-retardant pallets may differ, please contact your ORBIS Sales Minimum order sizes apply. Lead times may vary.
Representative for additional information.
40 X 48 RACKR® PALLET
n
EMABOND® welding process; I-beam pultrusion reinforcement
n
Optional FDA-approved, fire retardant or x-ray detectable n
n
Options (p 78): Hot stamp, anti-skid spin disks,
n
Standard pallet manufactured with 12 grommets
materials available
ID plates, vinyl labels
Load Capacity (lb.) Rack Compatibility*
Dimensions
Model
40 x 48 RACK’R
40 x 48 FM RACK’R
L
W
H
Weight
(lb.)
48.0
48.0
40.0
40.0
5.69
5.69
56.0
59.2
When choosing pallet options, limitations may apply, due to pallet version. Please
contact your ORBIS Sales Representative for more information.
Static
Dynamic
30,000
30,000
5,000
5,000
Selective / Decking /
Center
Edge**
2,800
*
5,000
5,000
Truckload
Quantity
53' Trailer
570
570
for fire-retardant pallets may differ, please contact your ORBIS Sales Representative for additional information.
40 X 48 RACKSTAR II™ PALLET
n
Highly impact-resistant, solid wall design maintains integrity,
eliminates cold flow or “creep”, has increased durability
n
Repairable stringers and picture frame bottom
n
Recommended for Supersack applications
n
n
Options (p 78): Lip, textured surface, ID plates, 16 deck grommets,
10 fork tine grommets
Inside
Outside
Load Capacity (lb.) Rack Compatibility* Truckload
Quantity
Dynamic Selective / Decking / 53' Trailer
Model
L
W
L
Center
W
Edge**
40.0
N/A
N/A
5.25
51.0
30,000
6,0003,0006,000 650
40 x 48 RII CIISC RNR 48.0
40.0
N/A
N/A
6.00
55.0
30,000
6,0003,0006,000 510
40 x 48 RII CIISC STR 48.0
40.0
N/A
N/A
6.00
55.0
30,000
6,0003,0006,000 510
40 x 48 RII CIISC STR GRM48.0
40.0
46.2
37.9
6.38*
55.0
30,000
6,0003,0006,000 510
40 x 48 RII CIISC STR LPD48.0
40.0
N/A
N/A
6.00
59.0
30,000
6,0003,0006,000 510
40 x 48 RII CIISC PC FRM 48.0
48.0
40.0
46.2
37.9
6.38*
59.0
30,000
6,0003,0006,000 510
40 x 48 RII CIISC PC FRM LPD
Weight
Static
Height (lb.)
RNR = Solid feet/no stringers, STR = 3 Stringer, GRM = Grommets, LPD = Discontinuous lip, PC FRM = Full picture frame bottom
* Height with Lip
| 50
STACKABLE PALLETS
Food Processing & Distribution | Consumer Packaged Goods | Pharmaceutical | Beverage | Retail Display | Industrial
ORBIS stackable pallets are designed for handling and shipping heavy product loads in warehousing, processing and manufacturing environments.
With static load capacities up to 30,000 lbs, these pallets are ideal for stack loading, conveying systems, distribution and static storage.
Hygiene is a priority in most food, beverage and pharmaceutical environments. These non-porous, smooth plastic pallets are easily cleanable and
available in FDA-approved materials. Additionally, several styles are available in fire-retardant materials and fully approved by Factory Mutual Insurance.
Available in footprints from 32"x 30" to 48"x 72," ORBIS stackable pallets are available in one-piece, two-piece assembled and welded styles. The bottom
deck surface and availability of multiple pallet heights accommodate all types of conveying system requirements. When combined with top caps,
sleeves or seat belts, a fully unitized load is created, with no need for stretchwrapping or banding.
TOP 9 REASONS TO CONSIDER A STACKABLE PALLET:
1. Your typical product loads are extremely heavy.
2. You often stack-load product in your operation.
3.
You can’t afford costly automated system downtime caused by wood pallets.
4.
You frequently convey pallets in your facility, so the pallet height and bottom deck surface is important.
5.
Preventing product contamination is a priority.
6.
Product loads are weighed frequently for inventory control.
7.
Hassle-free cleanability is important to you.
8.
You are experiencing hidden costs of woodpallets (repair, disposal, sorting, etc.)
9. Your insurance company recommends fire-retardant pallets.
51 |
STACKABLE PALLETS
Stackable Pallet Specifications
Outside
Dimensions
W
L
32.25 30.25
38.0 32.0
35.9 35.9
40.0 36.0
42.0 36.0
48.0 36.0
37.0 37.0
37.0 37.0
39.4 47.2
40.0 40.0
48.0 40.0
48.0 40.0
48.0 40.0
48.0 40.0
43.3 51.8
42.9 55.9
43.3 48.8
56.0 44.0
56.0 44.0
56.0 44.0
56.0 44.0
56.0 44.0
56.5 44.4
60.0 44.0
47.5 45.0
47.5 45.0
48.7 45.7
48.9 45.9
48.0 45.0
49.1 46.1
46.4 49.2
46.5 49.2
48.8 48.8
48.0 48.0
47.9 47.9
48.0 48.0
60.0 47.8
71.8 47.8
44.1 51.2
44.0 56.0
Manufacturing
Model
Process
32 x 30 CIISF
Structural Foam
32 x 38 HD LP
Structural Foam
36 x 36 CIISF Structural Foam
Structural Foam
36 x 40 FG8 Structural Foam
37 x 37 BevPal (Repairable)
37 x 37 NPL 350
Injection-Molded
Structural Foam
1200mm x 1000mm (39 x 47) SuperPal8 40 x 40 DY
Structural Foam
Structural Foam
40 x 48 GrabPal8 with 3.0” connectors
Structural Foam
40 x 48 HDSC8 Structural Foam
40 x 48 Stack’R LD Open Deck
Structural Foam
40 x 48 Stack’R LD STR Open Deck
44 x 52 TS Bread Pallet
Thermoformed
Structural Foam
1090 x 1420 GlassPal4
1100 x 1240 BeerPal
Structural Foam
44 x 56 HD
44 x 56 NovaLock®
Structural Foam
Structural Foam
44 x 56 BulkPal 2.0” con6 Structural Foam
44 x 56 BulkPal 3.0” con6
44 x 56 DC LO
Structural Foam
Structural Foam
44 x 56 EndPal6
44 x 60 HD
Structural Foam
Structural Foam
45 x 47.5 BulkPal with 2.5” connectors
Structural Foam
45 x 47.5 BulkPal with 3.7” connectors
45 x 48-BR SBRR CIISF LP
Structural Foam
Structural Foam
45 x 48 JOURNEY8
45 x 48 R CIISF (with lip)
Structural Foam
45 x 48 PT
Structural Foam
1180 x 1250 BulkPal4 (Repairable)
Structural Foam
1180 x 1250 BulkPal4
Structural Foam
48 x 48 Drum OP CIISF8
Structural Foam
48 x 48 HDSC8
48 x 48 CIISF
48 x 48 HD DRM
48 x 60 CIISF
48 x 72 CIISF
Structural Foam
1120 x 1300 BulkPal
1120 x 1420 BulkPal
*
1
2
3
4
If the pallet has a lip, the lip height is included in the total pallet height.
LP = Perimeter Lip, LPI = Inboard Perimeter Lip, LPD = Discontinuous Perimeter Lip
Height with optional lip
Unassembled.
Please contact your ORBIS Sales Representative.
Available in truckload and indicated quantities only. This is a non-standard product
that is produced outside of the United States and lead times will vary.
5 6 7 8
Inside
Dimensions
W
L
30.3 28.7
36.2 30.2
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
39.1 39.1
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
48.1 45.1
48.3 45.3
44.2 41.5
48.2 45.2
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
N/A N/A
Height*
6.6
6.5
5.6
6.0
6.0
6.0
6.0
6.0
6.3
5.01
5.5
5.1
5.9
5.9
6.6
5.0
5.9
4.38
4.4
4.5
5.5
4.4
5.5
4.38
5.0
6.2
7.5
6.0
6.7
6.1
5.2
5.2
5.5
5.1
6.8
5.5
5.8
5.8
5.5
4.5
Weight without reinforcing rods.
Available in truckload quantities only.
Based on “superwide” 53’ trailer.
Available in fire-retardant material. Product specification for fire-retardant pallets
differ, please see individual page for product specifications.
Weight
(lb.)
29.5
35.0
34.0
35.0
37.0
40.5
38.0
38.0
53.28
40.0
46.0
43.0
42.0
44.4
38.0
60.2
58.05
56.0
43.0
55.0
56.0
48.0
70.0
58.0
44.0
44.0
62.0
55.0
56.0
49.0
47.6
47.6
57.0
51.0
65.0
58.0
88.0
110.0
50.7
55.6
Truckload
See
Quantity
Static Dynamic 53' Trailer Page:
-
2,500
969
53
20,000 4,000
912
53
20,000 3,000
544
53
30,000 4,000
612
54
30,000 4,000
612
54
30,000 4,000
612
54
33,000 3,800
750
54
30,000 4,000
750
54
16,650 1,110
510
71
30,0005,000 660 57
33,000 3,800
570655
30,000 4,000
600
55
30,000 4,000
510
55
30,000 4,000
510
55
1,750
1,200
416
57
16,650 1,110
See Notes3
-16,6501,110 5046
71
30,000 4,000
528
58
30,000 See Notes3528 59
33,000 3,800
5757
58
33,000 3,800
4757
58
30,000 4,000
528
58
33,000 3,800
475
59
30,000 4,000
460
58
33,000 3,300
546760
33,000 3,300
416760
30,000 4,000
390
60
30,000 4,000
442
60
30,000 4,000
416
-30,000 4,000
520
61
16,650 1,110
See Notes372
16,650 1,110
See Notes3
72
30,000 4,000
494
61
30,000 4,000
480
55
30,000 4,000
390
61
30,000 4,000
494
62
30,000 3,500
320
62
30,000 4,000
256
62
16,650 1,110 Call ORBIS 72
16,650 1,110 Call ORBIS71
Load Capacity (lb.)
Add Efficiency with Pallet Options!
ORBIS pallets are available with a wide variety of options
for the ultimate in warehousing efficiency. Availability
varies by model and version. For a full listing of pallet
options and accessories, please see page 78.
X-RAY DETECTABLE PALLET MATERIAL FOR FOOD HANDLING APPLICATIONS
Selected ORBIS pallets are available in x-ray or metal detectable materials. These pallets are intended for
food plants that use X-ray or metal detection to inspect product prior to shipping.
n
Pallets can be molded with a unique, proprietary blend of materials that are X-ray or metal detectable.
n
In the case a piece of the pallet comes loose due to aggressive handling, it will be easily detected.
n
Allows plants to use fully hygienic pallets throughout their internal processing facility.
| 52
30" x 32" - 37" x 37" STACKABLE PALLETS
30 X 32 STACKABLE PALLET & TOP CAP
n
Compatible with 14" x 08", 16" x 15" and 32" x 15" StakPak containers
n
Structural foam molded
n
“No guess” loading, with molded-in ridges to securely and
n
Fork Truck Entry: 4-way, Hand Truck Entry: 2-way (32" side)
n
Options (p 78): Seat belt retractors (30" sides only), ID plates
accurately position containers
Truckload
Load
Capacity Quantity 53'
Height* Weight Dynamic
Trailer
(lb.)
Model
(in.)
(105" Door)
L
W
W
L
(lb.)
32 x 30 CIISF 32.25 30.25
30.3
28.7
6.6
29.5
2,500
969
8.3
N/A
1,500
32 x 30 TC CIISS 1408 (recommended) 33.4031.40 29.9 28.8 4.5
8.3
N/A
1,500
32 x 30 TC CIISS16/3215(recommended)33.4031.40 32.1 30.2 4.5
Outside
Dimensions
Inside
Dimensions
*Height includes .93” lip.
32 X 38 HD STRUCTO-CELL® STACKABLE PALLET
n
Compatible with 12" x 15" and 12" x 07" StakPak Containers
n
n
Options (p 78): Molded-in logo, hot stamp, ID plates,
seat belt retractors
Model
Inside
Outside
Height
Dimensions Dimensions with
Lip
L
L
W
W
32 x 38 HD LP
32 x 38 HD TOPCAP (recommended)
38.0 32.0 36.2 30.2
6.5
36.9 30.9N/.A N/A 3.25
Weight
(lb.)
Load Capacity (lb.) Truckload Quantity
Static Dynamic
35.0
20,000 4,000
15.0
N/A
N/A
53' Trailer
912
2,925
*Height includes .93” lip.
36 X 36 STACKABLE PALLET
Dimensions
Model
36 x 36 CIISF 53 |
L
35.9
W
35.9
H
5.6
n
Double deck rackable pallet
n
Easily repairable
n
Ideally suited for the beverage industry or in conveyor systems
n
Fork Truck Entry: 4-way
Weight Load Capacity (lb.) Truckload Quantity
(lb.)
Static Dynamic
53' Trailer
34.0
20,000 3,000
544
36 X 40 - 36 X 48 FINISHED GOODS PALLET
n
n
EMABOND® welding process
n
n
Options (p 78) Molded-in logo, hot stamp, grommets, ID
plates, 12 rubber grommets
Dimensions
Model
L
36 x 40 FG
36 x 40 FM FG
36 x 42 FG
36 x 42 FM FG
36 x 48 FG
36 x 48 FM FG
40.0
40.0
42.0
42.0
48.0
48.0
W
36.0
36.0
36.0
36.0
36.0
36.0
H
6.0
6.0
6.0
6.0
6.0
6.0
53' Trailer
(lb.)
Static Dynamic
35.0 30,000 4,000
612
37.0 30,000 4,000
612
37.0 30,000 4,000
612
39.0 30,000 4,000
612
40.5 30,000 4,000
612
42.5 30,000 4,000
612
Available in truckload quantities only.
n
Also has racking capabilities
n
Post-in-post configuration for impact durability
n
Compatible with most palletizers and conveyors
n
n
Designed to ship beverage products, aluminum and steel n
Tapered 4-way entry
n
Options (p 78): 4 deck grommets, deck roughing
cans, glass and plastic bottles and other rigid packages
Dimensions
Model
37 x 37 NPL 350
L
37.0
W
37.0
H
6.0
(lb.)
53' Trailer
Static Dynamic
38.0
30,000 4,000
750
n
Patented snap-fit design allows for on-site repair
n
Compatible with most palletizers and conveyors
n
n
Designed to ship beverage products, aluminum and steel n
Tapered 4-way entry
n
Options (p 78): Hot stamp, molded-in logo, bar coding,
cans, glass and plastic bottles and other rigid packages
custom colors, 4 deck grommets
Dimensions
Model
37 x 37 BevPal
L
37.0
W
37.0
H
6.0
53' Trailer
(lb.)
Static Dynamic
38.0 33,000 3,800
750
Available in truckload and above quantities only.
| 54
40" x 48" STACKABLE PALLETS
40 X 48 GRAB-A-BLOCK® PALLET
n
Designed specifically for order pickers from Crown, Hyster, Raymond, n
Tapered 4-way entry
Yale as well as regular lifts equipped with pallet clamps
Also available with standard connectors in pallet heights
n
of 5.5" and 6.2"
n
Options (p 78): Hot stamp, molded-in logo, roughed surface,
bar coding, custom colors, 4 deck grommets, 4 fork tine grommets
(lb.)
53' Trailer
Static Dynamic
46.0
33,000 3,800
570
48.0
33,000 3,800
510
48.0
33,000 3,800
570
50.0
33,000 3,800
510
Dimensions
Model
40 x 48 GrabPal 3.0" con
40 x 48 GrabPal 3.7" con
40 x 48 FM GrabPal 3.0" con
40 x 48 FM GrabPal 3.7" con
L
48.0
48.0
48.0
48.0
W
40.0
40.0
40.0
40.0
H
5.5
6.2
5.5
6.2
40 X 48 STACK’R™ LD PALLET
n
n
n
Metal or x-ray detectable materials available
n
Manufactured in recycled polyethylene (HDPE)
n
n
Pictured: 40 x 48 Open Deck
Inside
Outside
Dynamic
Truckload
Quantity
53' Trailer
4,000
4,000
4,000
4,000
510
510
510
510
Load Capacity (lb.)
Weight
Model
W Height (lb.)
L
W
L
40 x 48 Stack'R LD Solid Deck 48.0 40.0 N/A N/A
5.9
45.7
5.9
42.0
40 x 48 Stack'R LD Open Deck 48.0 40.0 N/A N/A
5.9
48.1
40 x 48 Stack'R LD STR Solid Deck 48.0 40.0 N/A N/A
5.9
44.4
40 x 48 Stack'R LD STR Open Deck 48.0 40.0 N/A N/A
Static
30,000
30,000
30,000
30,000
40 X 48 HD STRUCTO-CELL® PALLET
n
Standard in HDPE; available in impact resistant polypropylene n
Optional metal or x-ray detectable materials available
n
3-drum pallet version available (Height: 5.6")
n
Fork Truck Entry: 4-way, Hand Truck Entry: 4-way*
n
Options (p 78): Molded-in logo, 1/2" discontinuous lip, and FDA approved material
vinyl labels, anti-skid spin disks, 12 deck grommets
Pictured: 40 x 48 HDSC
Dimensions
Model
40 x 48 HDSC
40 x 48 FM HDSC
42 x 48 HDSC
42 x 48 FM HDSC
48 x 48 HDSC*
48 x 48 FM HDSC*
L
48.0
48.0
48.0
48.0
48.0
48.0
W
40.0
40.0
42.0
42.0
48.0
48.0
H
5.1
5.1
5.1
5.1
5.1
5.1
When choosing pallet options, limitations may apply, due to pallet version.
55 |
(lb.)
53' Trailer
Static Dynamic
43.0
45.0
45.0
47.0
51.0
53.0
30,000
30,000
30,000
30,000
30,000
30,000
4,000
4,000
4,000
4,000
4,000
4,000
600
600
560
560
480
480
40" x 48" HDSC
*48 x 48 HDSC models available in Ship-from-Stock
program offer 4-way Fork Truck Entry and 2-way
Hand Truck Entry.
40 X 48 BULK PALLET
n
Patented snap-fit design for on-site repair
n
Available in FDA approved materials
n
Available in fire-retardant material (40x48 BulkPak w/ 2.0"
n
Tapered 4-way entry; various heights available
connectors only)
n
Options (p 78): Hot stamp, molded-in logo, roughed surface, bar
coding, full bottom deck, 4 deck grommets, 4 fork tine grommets
Dimensions
Model
40 x 48 BulkPal with 2.0" connectors
40 x 48 FM BulkPal with 2.0" connectors
40 x 48 BulkPal (double deck)
L
48.0
48.0
48.0
48.0
48.0
48.0
W
40.0
40.0
40.0
40.0
40.0
40.0
H
4.5
4.5
5.0
5.5
6.2
4.5
(lb.)
53' Trailer
Static Dynamic
44.0
460
46.0
47.0
49.0
47.0
33,000
33,000
33,000
33,000
33,000
33,000
3,800
3,800
3,800
3,800
3,800
3,800
690
690
630
570
510
720
CHOOSING PLASTIC PALLETS
In the last few decades, progressive industries and world-class companies have converted from wood pallets to plastic pallets for their work-in-process,
storage and distribution applications. They quickly recognized the economic, ergonomic and environmental benefits that plastic pallets offer:
ECONOMIC: In a closed loop system, plastic pallets make a tremendous number of trips before being recycled. On a cost-per-trip basis, plastic pallets
represent great savings over wood pallets. Plastic pallets rapidly realize their initial investment and continue to perform during the course of their
service life.
ERGONOMIC: Plastic pallets provide a safe and comfortable handling solution, which improves workplace safety. They are dimensionally stable,
consistent in weight and non-porous. In some cases, they are lighter than wood and their smooth and contoured construction is free of nails,
splinters and rust.
ENVIRONMENTAL: Plastic pallets reduce packaging waste by eliminating wood pallets. ORBIS uses its proprietary Environmental Analysis tool to
compare and evaluate reusable pallets and single-use pallets. ORBIS calculates the environmental impacts, in terms of greenhouse gas emissions,
solid waste and energy consumption. Plastic pallets offer a long life and can be recycled into other useful products at the end of their service life.
40 X 48 XpressPal
Economy
56
| 56
40 X 48 PALLET SUPPORT BOARD
n
Ideal for technically sophisticated warehouses and distribution centers
n
Provides a dimensionally consistent platform to interface n
Options (p 78): Smooth or rough deck, high density
polyethylene (HDPE) or Polypropylene (PP) material
with automated material handling equipment
Dimensions
Model
40 x 48 PSB L
W
48.0 40.0
Weight
Rack Load Capacity (lb.)
(lb.) Capacity Static Dynamic
26.0
N/A 30,000
N/A
H
1.5
Truckload Quantity
53' Trailer
1,500
40 X 40 DAIRY PALLET
n
n
Compatible with ORBIS dairy cases (p. 34)
n
Available with standard or narrow stringer
n
Multiple lip options available
n
n
Options (p 78): Hot stamp, molded-in logo, reinforcement
n
Truckload version
options, optional flat deck, spin disks
Inside
Outside
Model
40 x 40 DY
L
W
40.0 40.0
Height
with
W
L
Lip
39.1 39.1
5.0
Weight
(lb.)
40.0
Load Capacity (lb.)
Static Dynamic
30,000
5,000
Truckload
Quantity
53' Trailer
660
44 X 52 BREAD PALLET
n
Steel reinforced pallet
n
n
Compatible with ORBIS bakery systems (p. 39-42)
n
Hand Truck Entry: 4-way
n
Options (p 78): Hot stamp, molded-in logo
Load Capacity (lb.)
Dimensions
Model
44 x 52 TS Bread Pallet
57 |
L
W
H
43.3
51.8
6.6
Weight
(lb.)
38.0
Dynamic
1,750
Edge
Racking
1,200
Truckload
Quantity
53' Trailer
416
Beverage | Food Processing & Distribution | Industrial
44 X 56 & 44 X 60 HEAVY-DUTY
STRUCTO-CELL® PALLET
n
n
12-post leg design
n
Provides superior hygiene; tough outer surface will
n
Top Frames (p. 76) and Divider Sheets (p. 77) available
n
not retain dirt and is easy to clean
for additional load stability and product protection
Shown: 44 x 56 HD
(lb.)
53' Trailer
Static Dynamic
Dimensions
Model
44 x 56 HD
44 x 60 HD
L
56.0
60.0
W
44.0
44.0
H
4.38
4.38
56.0
58.0
30,000
30,000
4,000
4,000
528
460
44 x 56 HD available in TL quantities only.
44 X 56 DUROCELL® PALLET
n
Built for high performance in the beverage and can industries
n
Compatible with most automated systems
n
12-leg design allows for flexibility in banding loads
n
n
Top Frames (p. 76) and Divider Sheets (p. 77) available
n
Fork Truck Entry: 4-way (both heights); Hand Truck Entry: 4-way for additional load stability and product protection
(5.1" height only)
n
Options (p 78): Hot stamp, molded-in logo, 9-leg configuration
available, 4 deck grommets
Shown: 44 x 56 DC LO
(lb.)
53' Trailer
Static Dynamic
Dimensions
Model
44 x 56 DC LO
44 x 56 DC HI
L
56.0
56.0
W
44.0
44.0
H
4.4
5.1
48.0
52.0
30,000
30,000
4,000
4,000
528
440
Available in TL quantities only.
44 X 56 BULK REPAIRABLE PALLET
n
n
Designed to convey a variety of industrial products
n
n
Top Frames (p. 76) and Divider Sheets (p. 77) available for
additional load stability and product protection
n
n
Options (p 78): Hot stamp, molded-in logo, bar coding, full
bottom deck, 4 deck grommets
Shown: 44 x 56 BulkPal 2.0" con
(lb.)
Model
Static Dynamic
53' Trailer*
H
W
L
44 x 56 BulkPal 2.0" con
56.0 44.0
4.5
55.0
33,000 3,800
575
56.0 44.0
5.0
55.5
33,000 3,800
525
56.0 44.0
5.5
56.0
33,000 3,800
475
575
44 x 56 BulkPal with solid deck 56.0 44.0 4.5 58.0 33,0003,800
Dimensions
* Based on “superwide” 53' trailer.
58
| 58
44 X 56 END PALLET
n
n
Solid deck surface with minimum openings
n
Designed to convey can ends and other rigid packages
n
Heavy-duty connectors to support heavy loads
n
Connector plugs for added strength; anti-skid friction tape
n
Tapered 4-way entry
n
Options (p 78): Hot stamp, molded-in logos, heights of
4.5" and 5", 4 deck grommets
(lb.)
53' Trailer
Static Dynamic
Dimensions
Model
44 x 56 EndPal
L
56.5
W
44.4
H
5.5
70
33,000
3,800
475
44 X 56 NOVALOCK™ PALLET
n
n
Easily cleanable, hygienic 12-block design
n
Designed to convey a wide variety of PET and metal containers used for food, beverage, industrial, household chemical, health
and personal care products
n
Compatible with many palletizers, depalletizers, conveyors n
n
n
Options (p 78): Hot stamp, molded-in logos
and automatic strapping systems
Dimensions
Model
44 x 56 NovaLock
L
56.0
W
44.0
Weight
(lb.)
H
4.4
43.0
53' Trailer
Static Dynamic
30,000 Call ORBIS
528
44 X 56 OPTIMAL CONTAINER PALLET
n
n
Easily cleanable, hygienic 12-leg design
n
Designed to convey a wide variety of PET and metal containers used for food, beverage, industrial, household chemical, health
and personal care products
n
n
n
Options (p 78): Hot stamp, molded-in logos, 9-leg
configuration available
n
Dimensions
Model
44 x 56 OCP
L
56.0
W
44.0
H
4.4
Compatible with many palletizers, depalletizers, conveyors and automatic strapping systems
Weight
(lb.)
44.0
53' Trailer
Static Dynamic
30,000 Call ORBIS
528
59 |
45 X 47.5 BULK PALLET
n
n
n
n
Options (p. 78): Hot stamp, molded-in logo, bar coding,
full bottom deck, Grab-A-Block and pusher block
connectors for some heights, 4 deck grommets
Pictured: 40 x 48 BulkPal
Dimensions
Model
L
47.5
47.5
47.5
47.5
45 x 47.5 BulkPal with 2.0" connectors
W
45.0
45.0
45.0
45.0
H
4.5
5.0
5.5
6.2
(lb.)
53' Trailer*
Static Dynamic
44.0
44.0
44.0
44.0
33,000
33,000
33,000
33,000
3,300
3,300
3,300
3,300
598
546
494
416
* Based on “superwide” 53' trailer.
45 X 48-BR STACKABLE PALLET
Model
45 x 48-BR CIISF LP 45 x 48-BR SBRR CIISF LP
45 x 48 CIISS TOPCAP
n
Compatible with StakPak and Hand Held Folding Containers
n
n
Options (p. 78): Hot stamp, ID plates, seat belt retractors
Inside
Outside
Height
Lip
L
W
L
W
48.7 45.7 48.1 45.1
48.7 45.7 48.1 45.1
48.8 45.5 N/A N/A
7.5
7.5
3.1
Weight
(lb.)
62.0
62.0
16.0
Nest
Ratio
Truckload
Load Capacity (lb.) Quantity
Static Dynamic 53' Trailer
N/A
N/A
N/A
30,000
30,000
N/A
4,000
4,000
N/A
390
390
2,080
45 X 48 JOURNEY STACKABLE PALLET
n
Compatible with StakPak Containers
n
n
Options (p. 78): Hot stamp, molded-in logo, seat belt retractors,
recessed label pockets, ID plates
Model
Inside
Outside
Height
Lip
L
W
L
W
45 x 48 JOURNEY
45 x 48 FM JOURNEY
45 x 48 JOURNEY TC
48.9 45.9 48.3 45.3
48.9 45.9 48.3 45.3
48.6 45.6 48.2 45.2
6.0
6.0
1.0
Weight
(lb.)
Nest
Ratio
55.0
57.0
15.0
N/A
N/A
N/A
Truckload
30,000
30,000
N/A
4,000
4,000
N/A
442
442
1,560
| 60
Industrial | Chemical | Food Processing & Distribution | Pharmaceutical
45 x 48 PT
Model
45 x 48 PT
45 x 48 MP3 TOPCAP CISC
n
n
n
Options (p. 78): Hot stamp, molded-in logo, ID plates,
seat belt retractors (48" sides only)
Inside
Height
Outside
Lip
L
W
L
W
49.1 46.1 48.2 45.2
6.1
48.8 45.8 48.4 45.4
2.9
Weight
(lb.)
49.0
17.0
Nest
Ratio
Truckload
2.0:1 30,000
N/A N/A
4,000
N/A
520
1,612
Model
48 x 48 CIISF n
Double deck stackable pallet
n
n
Options (p. 78): Hot stamp, ID plates, vinyl labels, deck insert
Dimensions
(lb.)
53' Trailer
Static Dynamic
L
H
W
47.9 47.9 6.8 65.0 30,0004,000
390
48 X 48 DRUM OP STACKABLE PALLET
n
One-piece drum pallet features four molded-in rings
n
to secure 55 gallon drums during transportation
Dimensions
Model
48 x 48 Drum OP CIISF
48 x 48 FM Drum OP CIISF
L
48.8
48.8
W
48.8
48.8
H
5.5
5.5
Weight Load Capacity (lb.)* Truckload Quantity
(lb.)
53' Trailer
Static Dynamic
57.0
59.0
30,000
30,000
4,000
4,000
494
494
* Capacity load rating pertain to evenly distributed loads only.
61 |
STACKABLE PALLETS
Industrial | Chemical | Food Processing & Distribution | Pharmaceutical
48 X 48 STRUCTO-CELL® DRUM PALLET
Model
48 x 48 HD DRM
48 x 48 FM HD DRM
n
Legs are angled to create tapered slots for jack or forklift tines
n
Molded-in rings to secure 55 gallon drums during transportation
n
n
n
Options (p. 78): Molded-in logo, ID plates
Weight Load Capacity (lb.)* Truckload Quantity
Dimensions
(lb.)
53' Trailer
Static Dynamic
H
W
L
48.0 48.0 5.5 58.0 30,0004,000
494
48.0 48.0 5.5 60.0 30,0004,000
494
* Capacity load rating pertain to evenly distributed loads only.
n
Pallet is fully reversible for double stacking of loads
n
n
Options (p. 78): Hot stamp, ID plates, 3 runner styles
available for use with hand truck (60" side only)
Model
48 x 60 CIISF Dimensions
(lb.)
53' Trailer
Static Dynamic
L
H
W
60.0 47.8 5.8 88.0 30,0003,500
320
When choosing pallet options, limitations may apply, due to pallet version. Please
contact your ORBIS Sales Representative for more information.
n
Pallet is fully reversible for double stacking of loads
n
n
Options (p. 78): ID plates, 3-runner style available for
use with hand truck
Dimensions
Model
48 x 72 CIISF L
71.8
W
47.8
H
5.8
53' Trailer
Static Dynamic
(lb.)
110.0 30,000 4,000
256
| 62
NESTABLE PALLETS
Food Processing & Distribution | Consumer Packaged Goods | Pharmaceutical | Beverage | Retail Display | Industrial | Appliance | Automotive
ORBIS nestable pallets move, store and distribute product loads within a single warehouse/distribution center or entire supply chain. From raw material
to finished goods, plastic pallets protect product until it reaches its final destination. When empty, these pallets nest for a cost-efficient return trip or
warehouse storage.
Nestable pallets offer a long service life, contoured surfaces, superior recyclability and nest ratios up to 4.0:1. Their dimensional consistency ensures
effortless interface with all types of high-speed automation and material handling equipment.
ORBIS nestable pallets, available in footprints from 24" x 48" to 48" x 62," are lightweight and easy to manually handle, with no nails, splinters or broken
boards to risk employee injury. And, when combined with top caps, sleeves or seat belts, a fully unitized load is created, with no need for
stretchwrapping or banding.
40 x 48 XpressPal
Economy Duty Pallet
TOP 8 REASONS TO CONSIDER A NESTABLE PALLET:
1. Your company has a sustainability goal to reduce waste and carbon footprint
2. Your transportation and freight costs are increasing because your empty wood pallets don’t nest during the return trip.
3. Your warehouse space is limited. Nestability enables storage of more pallets in a smaller area.
3.
You can’t afford costly automated system downtime caused by inconsistent wood pallets.
4. Your customer is requiring a cleaner and safer method to receive product shipments.
5.
You frequently have to buy wood pallets to maintain your product flow.
6. Your pallet is often used in retail environments, so aesthetics and consumer safety are a priority.
7.
You use RFID to track pallets and product throughout your system.
8.
Most of your product shipments occur in a closed-loop system.
63 |
NESTABLE PALLETS
Nestable Pallet Specifications
Model
24 x 48 CITS
30 x 36-B SBRR CITS SO LP
32 x 45 CISS LP .300GA
32 x 48 CITS 36 x 36 CITS 36 x 48 CITS 40 x 40 CITS 40 x 48 XP Econ 40 x 48 XP MD
40 x 48 XP HD
40 x 48 CISS LP .300GA w/ lip & drain holes
40 x 48 CP Exp 40 x 48 CISS MI LP .300GA 40 x 48 FRS (Freezer Spacer) 40 x 48 NPL 352
40 x 48 TRN2 40 x 48 TRN3 40 x 48 VERSA PAL
42 x 30 Small-Format HP Pallet
42 x 42 CITS 42 x 48 VERSA PAL
42 x 48 CITS 44 x 48 VERSA PAL
45 x 45 CITS 45 x 48 SFP
45 x 48-BR MI CISF LP 45 x 48-BR SBRR CISF LP 45 x 48-A CISF 45 x 48-2 MI SBRR CISS LP .250GA
45 x 54 MI CISS LP
45 x 56 MI CISS LP
45 x 58 MI CISS LP
45 x 60 MI CISS LP
46 x 48 VERSA PAL
48 x 48 MI CISF 48 x 48 VERSA PAL
48 x 57 MI CISS LP 48 x 60 MI CISS LP
*
**
Manufacturing
Process
Twin Sheet Thermoformed
Single Sheet Thermoformed
High Pressure
Structural Foam
High Pressure
Structural Foam
Structural Foam
Structural Foam
Structural Foam
Structural Foam
High-Pressure
Structural Foam
Structural Foam
Structural Foam
Structural Foam
Structural Foam
Structural Foam
Structural Foam
Structural Foam
Structural Foam
If the pallet has a lip, the lip height is included in the total pallet height.
LPI = Inboard Perimeter Lip, LPD = Discontinuous Perimeter Lip
Also available in a stackable style. Weight is for nestable pallet.
Inside
Outside
L
L
W
W
48.4 24.4 N/A N/A
37.0 31.0 36.2 30.2
46.5 33.5 45.1 32.1
48.1 32.4 N/A N/A
36.0 36.0 N/A N/A
48.1 36.6 N/A N/A
40.3 40.3 N/A N/A
48.2 40.0 N/A N/A
48.0 40.0 N/A N/A
48.2 40.2 N/A N/A 48.7 40.9 48.0 40.3
48.0 40.0 5.2 N/A
49.7 41.6 48.3 40.3
48.0 40.0 N/A N/A
48.75 40.5 48.25 40.0
48.0 40.0 N/A N/A
48.0 40.0 N/A N/A
48.0 40.0 N/A N/A
41.8 29.8 N/A N/A
42.3 42.3 N/A N/A
48.0 42.0 N/A N/A
48.9 42.8 N/A N/A
48.0 44.0 N/A N/A
45.4 45.4 N/A N/A
48.8 45.8 48.3 45.3
48.7 45.7 48.1 45.1
48.7 45.7 48.1 45.1
48.6 45.6 N/A N/A
49.446.448.245.2
55.0 46.2 54.1 45.3
57.0 46.2 56.1 45.3
59.0 46.2 58.1 45.3
61.0 46.2 60.1 45.3
48.0 46.0 N/A N/A
47.9 47.9 N/A N/A
48.0 48.0 N/A N/A
57.0 48.0 56.0 47.0
60.0 48.0 59.0 47.0
Height*
5.3
6.8
7.1
5.3
5.3
5.3
5.5
5.75
6.0
5.8
7.3
5.75
6.5
1.5
7.0
6.0
6.0
5.5
6.4
5.3
5.5
5.3
5.5
5.3
6.0
6.6
6.6
5.8
7.6
6.5
6.5
6.5
6.5
5.5
5.8
5.5
6.8
6.8
Weight
(lb.)
10.5
11.5
17.0
15.0
11.5
13.0
14.0
22.5
20.0
34.0
21.0
13.4
21.0
15.5
27.5
37.0
37.0
36.0
20.0
15.5
37.0
18.0
38.0
24.0
36.0
41.0
41.0
42.0
21.0
23.0
24.0
25.0
26.0
40.0
45.5
42.0
29.0
31.0
Truckload
Nest Load Capacity (lb.) Quantity See
Ratio Static Dynamic 53' Trailer Page:
3.5:1 15,000
2,500
2,500
65
2.5:1 15,000
3,000
2,346
65
2.0:1 15,000
2,500
1,140
65
3.5:1 15,000
3,000
2,280
65
3.5:1 15,000
3,000
1,700
65
3.5:1 15,000
3,000
2,040
65
3.5:1 15,000
3,000
1,800
65
2.4:1 15,000
2,750
1,290
68
2.25:1 15,000
3,000
1,260
68
2.2:1 30,000
4,000
1,200
68
3.0:1 15,000
2,500
1,680
66
4.1:1 3,500
1,500
2,340
68
2.6:1 15,000
2,000
900
66
N/A
N/A
N/A
1,620
65
3.5:1
-
1,750
1,320
66
2.0:1 30,000
4,000
900
66
3.0:1 30,000
4,000
1,204
66
2.0:1 30,000
4,000
1,050
66
2.5:1 10,000
2,800
1,845
67
3.5:1 15,000
2,000
1,800
65
2.0:1 30,000
4,000
1,232
66
3.5:1 15,000
3,000
1,680
65
2.0:1 30,000
4,000
1,144
66
3.5:1 15,000
3,000
1,680
65
2.0:1 30,000
4,000
832
69
2.6:1 30,000
4,000
936
69
2.6:1 30,000
4,000
936
69
2.8:1 30,000
4,000
832
-
1.9:115,000 2,500
754
69
2.0:1 15,000
2,500
660
70
2.0:1 15,000
2,500
660
70
2.0:1 15,000
2,500
600
70
2.0:1 15,000
2,500
600
70
2.0:1 30,000
4,000
1,144
66
1.9:1 30,000
4,000
832
70
2.0:1 30,000
4,000
1,056
66
3.5:1 15,000
2,000
840
70
3.5:1 15,000
2,000
840
70
Add Efficiency with Pallet Options!
ORBIS pallets are available with a wide variety of options for the ultimate in
warehousing efficiency. Availability varies by model and version. For a full
listing of pallet options and accessories, please see page 78.
| 64
NESTABLE PALLETS
24 X 48 TO 45 X 48 NESTABLE PALLETS
n
n
Various sizes create product family for standardized look
n
Options (p 78): Molded-in logo, custom color striping,
(24 x 48 CITS only available with 2-way Hand Truck Entry)
vinyl labels, ID plates
Shown: 24 x 48
Dimensions
Model
24 x 48 CITS*
32 x 48 CITS 36 x 36 CITS**
36 x 48 CITS**
40 x 40 CITS**
42 x 42 CITS
42 x 48 CITS**
45 x 45 CITS
L
48.4
48.1
36.0
48.1
40.3
42.3
48.9
45.4
W
24.4
32.4
36.0
36.6
40.3
42.3
42.8
45.4
H
5.3
5.3
5.3
5.3
5.5
5.3
5.3
5.3
Weight
(lb.)
Nest
Ratio
10.5
15.0
11.5
13.0
14.0
15.5
18.0
24.0
3.5:1
3.5:1
3.5:1
3.5:1
3.5:1
3.5:1
3.5:1
3.5:1
Load Capacity (lb.)
Static Dynamic
15,000
2,500
15,000
3,000
15,000
3,000
15,000
3,000
15,000
3,000
15,000
2,000
15,000
3,000
15,000
3,000
Truckload Quantity
53' Trailer
3,000
2,280
2,040
2,040
1,800
1,800
1,680
1,680
* Vinyl label and ID plates not available for this model.
** Molded-in logo not available for this model.
When choosing pallet options, limitations may apply, due to pallet version.
30 X 36 NESTABLE PALLET & TOP CAP
n
Compatible with 12" x 15" and 12" x 07" StakPak containers
n
Twin sheet thermoformed (HMWPE)
n
Pallet Starting Sheet Gauge: 0.280"
n
n
Options (p 78): Molded-in logo, custom color striping,
ID plates, vinyl labels, seat belt retractors (30" sides only)
Inside
Outside
Height
Dimensions Dimensions with Weight
Nest
(lb.)
Lip
Ratio
W
L
W
L
Load Capacity (lb.)
Static Dynamic
30 x 36-B SBRR CITS SO LP 37.031.036.230.2 6.8 11.5 2.5:1 15,000 3,000
30 x 36 TOPCAP CISS 38.0 32.0 37.0 31.0 3.3
10.5 1.5:1
N/A
N/A
Model
Truckload Quantity
53' Trailer
2,346
3,162
32 X 45 NESTABLE PALLET & TOP CAP
n
n
Compatible with 32" x 15" and 16" x 15" StakPak Containers
n
n
Options (p 78): Custom color striping, vinyl labels, ID plates,
seat belt retractors (32" sides only)
Model
Inside
Outside
Height
(lb.)
Lip
W
L
W
L
Nest
Ratio
32 x 45 CISS LP .300GA
46.533.545.132.1 7.1 17.0
32 x 45 TOPCAP CISS .250GA 45.832.845.132.1 2.9 14.0
53' Trailer
Static Dynamic
2.0:1 15,000 2,500
1.9:1 N/A
N/A
1,140
2,280
40 X 48 FREEZER
n
Open lattice flow-thru design allows airflow to accelerate cooling process
n
Ideal for tempering, cooling and blast freezing food products
n
Nestable and can withstand temperatures as low as -60oF
and provide additional cooling in large volume applications
Dimensions
Model
40 x 48 FRS
65 |
L
48.0
W
40.0
H
1.5
Weight
(lb.)
15.5
Truckload Quantity
53' Trailer
1,620
NESTABLE PALLETS
40 X 48 NESTABLE PALLET
n
9-leg design
n
Full perimeter lip
n
Deck and leg drain holes facilitate cleaning and sanitizing
n
Inside
Outside
Model
W
L
L
W
48.75 40.5 48.25 40.0
NPL 352
Weight Nest Load Capacity (lb.)
Height
Dynamic
(lb.) Ratio
7.0
27.5 3.5:1
1,750
Truckload
Quantity
53' Trailer
1,320
40 X 48 NESTABLE PALLETS
n
n
Drain holes in legs
n
n
Options (p 78): ID plates, vinyl labels, custom color striping
Pictured: 40 x 48 CISS LP .300GA
Outside
Inside
Model
40 x 48 CISS LP .300GA*
40 x 48 CISS MI LP .300GA W
L
W
L
48.7 40.9 48.0 40.3
49.7 41.6 48.3 40.3
Height
with Weight Nest Load Capacity (lb.)
Lip
(lb.) Ratio Static Dynamic
7.3
21.0 3.0:1 15,000
2,500
6.5
21.0 2.6:1 15,000
2,000
Truckload
Quantity
53' Trailer
1,680
900
* With lip and drain holes.
40 X 48 TRANSPORT NESTABLE PALLET
n
Available in FDA-approved material
n
n
Options (p 78): Molded-in logo, non-skid diamond pattern surface
Pictured: Optional non-skid diamond pattern surface. Standard product has smooth surface.
Model
40 x 48 TRN2
40 x 48 TRN3
Dimensions
L
H
W
48.0
40.0 6.0
48.0
40.0 6.0
Weight
(lb.)
Nest
Ratio
37.0
37.0
2.0:1
3.0:1
Load Capacity (lb.)
Static Dynamic
30,000 4,000
30,000 4,000
Truckload Quantity
53' Trailer
900
1,200
40 X 48 VERSA-PALTM NESTABLE PALLET
Pictured: 40 x 48 VERSA PAL, rectangular leg
Dimensions
Model
40 x 48 VERSA PAL
42 x 48 VERSA PAL
44 x 48 VERSA PAL
46 x 48 VERSA PAL
48 x 48 VERSA PAL
L
48.0
48.0
48.0
48.0
48.0
W
40.0
42.0
44.0
46.0
48.0
H
5.5
5.5
5.5
5.5
5.5
n
n
n
Full perimeter lip
n
Options (p 78): Molded-in logo, hot stamp, foot covers,
lip (outboard), non-skid diamond pattern surface. Weight
(lb.)
Nest
Ratio
36.0
37.0
38.0
40.0
42.0
2.0:1
2.0:1
2.0:1
2.0:1
2.0:1
Load Capacity (lb.)
Truckload Quantity
Static Dynamic
30,000 4,000
30,000 4,000
30,000 4,000
30,000 4,000
30,000 4,000
53' Trailer
1,050
1,232
1,144
1,144
1,056
| 66
SMALL-FORMAT PALLET
ORBIS Small-format pallets carry the same size load as a standard pallet, while occupying a smaller footprint in trailers. The 42" x 30" footprint increases
order stack height, offering a more economical delivery solution for reduced case orders. With pallets packed-out higher, instead of wider, trailer density
will increase and so will profit margins.
Promotes vertical trailer cube logistically.
Increased trailer density for inbound and outbound logistics.
2.5:1 nest-ratio solves storage constraints.
SMALL-FORMAT PALLETS
n
Faster deliveries, with 30" pallet width that provides access n
Fork Truck Entry: 4-Way, Hand Truck Entry: 4-way (21" tine)
n
Slanted fork tunnel entry for added fork visibility
n
Discontinous outboard lip
n
Options: Hot Stamp
through narrow doorways and maneuverability in store
Dimensions
Model
42 x 30 Small Format HP
67 |
L
41.8
W
29.8
Height Weight
(lb.)
with Lip
6.4
20.0
Nest
Ratio
53' Trailer
Static Dynamic
2.5:1
10,000
2,800
1,845
NEW! 40" x 48" XPRESSPALTM FAMILY
Grocery | Retail | Consumer Packaged Goods | Pharmaceutical | Apparel
Based on the industry standard footprint, the ORBIS 40 x 48 XpressPalTM pallet family is designed for storage and shipment of mixed loads of food, grocery and
consumer packaged goods in a retail environment. The XpressPal delivers the quality needed in today’s fast paced distribution networks.
In a distribution center environment, the 40 x 48 XpressPal interfaces nicely with all types of order picking equipment. This dimensionally consistent pallet
ensures repeatable performance throughout the supply chain and features large legs for efficient interface with conveyor systems.
40 X 48 XpressPal
Economy
40 X 48 XpressPal
Medium Duty (MD)
40 X 48 XpressPal
Heavy Duty (HD)
NEW! 40 x 48 XPRESSPAL FAMILY
n
Outside
Dimensions
Model
and unload times.
n
Nests when empty for return freight savings and
optimized storage.
n
Inside
Dimensions
Truckload
Weight Nest Load Capacity (lb.) Quantity
Height (lb.)
Ratio Static Dynamic 53' Trailer
L
L
W
W
1,290
40 x 48 XP Econ
48.0 40.0 N/A N/A
5.75 22.5 2.4:1 15,000
2,750
40 x 48 XP MD
48.0 40.0 N/A N/A
6.0
20.0 2.25:1 15,000
3,000
1,260
1,200
40 x 48 XP HD
48.2 40.2 N/A N/A
5.8
34.0 2.2:1 30,000
4,000
1,200
40 x 48 XP HD LPD 48.240.247.539.5 6.8 34.0 2.2:130,000 4,000
1,200
40 x 48 XP HD LPI 48.2 40.2 46.0 37.7
6.8
34.0 2.2:1 30,000
4,000
Four way fork and hand truck entry to reduce load
Economy and Heavy Duty models offer flow-through
design, with ventilated deck and drain holes in
the legs, making it a highly hygienic pallet.
n
Popular Applications include: Consumer Packaged
Goods, Grocery, Retail, Pharmaceutical, Apparel.
40" x 48" CP EXP EXPORT PALLET
Model
40 x 48 CP EXP 40 x 48 CP EXP w/ runners n
Eliminate the need for Methyl Bromide fumigation
n
Made from 100% recycled material and completely reyclable
n
Smooth, all plastic construction reduces product damage
n
Reduce packaging waste by eliminating wood pallet disposal
n
Improve workplace safety with smooth design and stable stackability
Dimensions
L
H
W
48.0
40.0
5.2
48.0
40.0
5.6
Weight
(lb.)
Nest
Ratio
13.4
18.0
4.1:1
N/A
53' Trailer
Static Dynamic
3,500
1,500*
2,340
6,500
2,300*
540
40' HC
Container
1,595
357
* Ratings are for secured column loads only. For all other load types please contact your ORBIS Sales Representative
| 68
45" X 48" NESTABLE PALLETS
Food Processing & Distribution | Consumer Packaged Goods | Pharmaceutical | Beverage | Printing | Industrial
45 X 48-2 NESTABLE PALLET
n
n
Mirror-image design that allows the pallet to be used
as a top cap
n
n
n
Options (p 78): Molded-in logo, hot stamp, ID plates, vinyl labels, custom color striping, seat belt assemblies
Inside
Outside
Model
L
W
L
W
45x48-2 MI SBRR CISS LP .250GA 49.4 46.4 48.2 45.2
Height
with
Lip
Weight
(lb.)
Nest
Ratio
Truckload
7.6
21.0
1.9:1
15,000
2,500
754
45 X 48 SFP NESTABLE PALLET
n
n
n
Options (p 78): Hot stamp, ID plates, vinyl labels
Model
Inside
Outside
Height
Lip
L
W
L
W
45 x 48 SFP
48.8 45.8 48.3 45.3
48.8 45.8 48.4 45.4
6.0
2.9
Weight Nest
(lb.)
Ratio
36.0
17.0
Truckload
2.0:1 30,000
N/A
N/A
4,000
N/A
832
1,612
45 X 48-BR NESTABLE PALLET
n
Mirror-image design that allows the pallet to be used as a
n
n
n
Options (p 78): Hot stamp, seat belt retractors
top cap (not possible on the SBRR version)
Model
Inside
Outside
Height
Lip
L
W
L
W
45 x 48-BR MI CISF LP
45 x 48-BR SBRR CISF LP
48.7 45.7
48.7 45.7
48.8 45.8
69 |
48.1 45.1
48.1 45.1
48.4 45.4
6.6
6.6
2.9
Weight
(lb.)
Nest
Ratio
Truckload
41.0
41.0
17.0
2.6:1
2.6:1
N/A
30,000
30,000
N/A
4,000
4,000
N/A
936
936
1,612
45" x 48" NESTABLE PALLETS
Food Processing & Distribution | Consumer Packaged Goods | Pharmaceutical | Beverage | Printing | Industrial
45 X 54, -56, -58 AND -60 NESTABLE PALLETS
n
n
Extended lengths accommodate custom sized containers, including
n
Mirror-image design that allows the pallet to be used as a top cap
n
n
Options (p 78): Molded-in logo, vinyl labels, custom color striping,
ORBIS’ Cut-N-Weld™ containers (p 98)
seat belt assemblies on 45 x 54 MI CISS (45" sides only)
Pictured: 45 x 54 MI CISS LP
Model
Inside
Outside
Height
Lip
L
W
L
W
45 x 54 MI CISS LP
45 x 56 MI CISS LP
45 x 58 MI CISS LP
45 x 60 MI CISS LP
55.0
57.0
59.0
61.0
46.2
46.2
46.2
46.2
54.1
56.1
58.1
60.1
45.3
45.3
45.3
45.3
6.5
6.5
6.5
6.5
Weight
(lb.)
23.0
24.0
25.0
26.0
Truckload
Nest
Ratio
2.0:1
2.0:1
2.0:1
2.0:1
15,000
15,000
15,000
15,000
2,500
2,500
2,500
2,500
660
660
600
600
48 X 48 NESTABLE PALLET
Model
48 x 48 MI CISF n
n
Options (p 78): Hot stamp, deck insert
Weight Nest Load Capacity (lb.)
Dimensions
Truckload Quantity
(lb.)
Ratio Static Dynamic
53' Trailer
W
H
L
47.9 47.9 5.8 45.5 1.9:130,000 4,000
832
48 X 57, 48 X 60 AND 48 X 62 NESTABLE PALLETS
n
n
Mirror image design allows pallets to be used as top caps
n
Extended length useful when used with StakPak Cut-N-WeldTM
Containers (p 98)
n
Starting Sheet Gauge: .300"
n
n
Options (p 78): Custom color striping, ID plates, vinyl labels
Pictured: 48 x 57 MI CISS LP
Inside
Outside
Height
(lb.)
Lip
L
W
Model
L
W
48 x 57 MI CISS LP 57.0 48.0 56.0 47.0 6.8
29.0
48 x 60 MI CISS LP 60.0 48.0 59.0 47.0 6.8
31.0
48 x 62 MI CISS LP 62.0 48.0 61.0 47.0 6.8
32.0
Nest
Ratio
Load Capacity (lb.)
Static
Dynamic
Truckload Quantity
53' Trailer
3.5:1
3.5:1
3.5:1
15,000
15,000
15,000
2,000
2,000
2,000
840
840
600
| 70
EURO PALLETS
1200MM X 1000MM STACKABLE PALLET
n
Patented snap-fit design allows for on-site repair
n
Compatible with all palletizers, conveyors and automatic systems
n
n
Available in fire-retardant material
n
This heavy-duty pallet is designed to convey industrial products, n
Tapered 4-way entry
n
Options (p. 78): Hot stamp, molded-in logo, grommets, bar
coding, custom colors
and has standard (S) and reinforced (R) versions
Dimensions (in/mm)
Model
1200 x 1000 SuperPal
1200 x 1000 FM SuperPal
L
39.4
W
47.2
Weight Load Capacity (lb/kg) Truckload Quantity
(lb/kg) Static Dynamic
53' Trailer
53.28 16,650 1,110
510
H
6.3
1000.71198.8160.0 24.0
39.4
47.2
6.3
54.95
1000.71198.8160.0 24.75
7,500
16,650
7,500
500
1,110
510
500
This is a non-standard product that is produced outside the United States. Lead times may vary. Minimum order sizes may apply.
n
n
Designed to convey filled beverage products, aluminum and
steel cans, glass, plastic bottles and can ends and other
rigid packages on many palletizers and conveyor systems
n
Tapered 4-way entry
n
Available in 2 heights
n
Options (p. 78): Hot stamp, molded-in logo, grommets, bar
coding, custom colors
Dimensions (in/mm)
Model
53' Trailer
55.6 16,650
1,110
Call ORBIS
1120 x 1420 BulkPal L
44.0
1118 1422114.0 25.0 7,500
1120 x 1420 BulkPal
44.0
1118 1422140.0 27.0 7,500
W
56.0
56.0
H
4.5
5.5
60.0
16,650
500
1,110
Call ORBIS
500
This is a non-standard product that is produced outside the United States. Lead times may vary. Minimum order sizes may apply.
1100 X 1200 & 1100 X 1240 STACKABLE PALLET
n
n
n
Designed to convey filled beverage products, aluminum and steel cans,
glass, plastic bottles and can ends and other rigid packages on many
palletizers and conveyor systems
n
Impact resistant polypropylene material
n
Tapered 4-way entry
n
Options (p. 78): Hot stamp, molded-in logo, grommets and reinforcing rods
Pictured: 1100 x 1200 BeerPal
Dimensions (in/mm)
Model
1100 x 1200 BeerPal
1100 x 1240 BeerPal
L
43.3
H
5.9
(lb/kg)* Static Dynamic
53' Trailer
58.0
16,650 1,110
504
1099.8 1198.9149.8 26.1
43.3
48.8
5.9
58.0
1099.8 1239.5149.8 26.1
71 |
W
47.2
7,500
16,650
7,500
500
1,110
504
500
* Weight without reinforcing rods.
EURO PALLETS
1120 X1300 STACKABLE PALLET
n
n
Designed to convey filled beverage products, aluminum and steel cans,
glass, plastic bottles and can ends and other rigid packages on many
palletizers and conveyor systems
n
Recessed area for bar coding
n
Tapered 4-way entry
n
Options (p. 78): Hot stamp, molded-in logo, grommets, full perimeter or
rail base, 9 or 12 post design
53' Trailer
50.7 16,650 1,110
Call ORBIS
Dimensions (in/mm)
Model
1120 x 1300 BulkPal
L
44.1
W
51.2
H
5.5
1120.11300.5140.0 23.0
7,500
500
Minimum order quantity requirement: 4,000. This is a non-standard product that is produced outside of the United States. Lead times may vary.
n
n
Designed to convey filled beverage products, aluminum and steel cans, glass, plastic bottles and can ends and other rigid packages on many palletizer and conveyor systems
n
Also available in 1150 x 1250 footprint
n
Tapered 4-way entry
n
Options (p. 78): Hot stamp, molded-in logo, grommets and bar coding
Dimensions (in/mm)
Model
1180 x 1250 BulkPal
(Repairable)
1150 x 1250 BulkPal (Repairable)
L
46.4
W
49.2
H
5.2
53' Trailer
51.6
1178.61249.7132.0 23.2
45.3
49.2
5.2
49.5
1150.61249.7132.0 22.28
16,650
1,110
7,500
16,650
Call ORBIS
500
1,110
7,500
Call ORBIS
500
Available in truckload and above quantities only. This is a non-standard product that is produced outside of the United States. Lead times may vary.
n
One-piece design
n
n
Designed to convey filled beverage products, aluminum and
steel cans, glass, plastic bottles and can ends and other rigid
packages on many palletizer and conveyor systems
n
Also available in 1150 x 1250 footprint
n
Tapered 4-way entry
n
Options (p. 78): Hot stamp, molded-in logo, grommets,
bar coding, custom colors
Dimensions (in/mm)
Model
53' Trailer
1180 x 1265 BulkPal
L
46.5
11801265133 21.6 7,500 500
W
49.8
49.2
H
5.2
5.2
47.6
47.6
16,650
16,650
1,110
1180 x 1250 BulkPal
46.5
11801250133 21.6 7,500 500
1,110
Call ORBIS
Call ORBIS
Available in truckload and above quantities only. This is a non-standard product that is produced outside of the United States. Lead times may vary.
| 72
RETAIL DISPLAY PALLETS
Big Box | Electronics | Appliance | Grocery | Convenience Store | Apparel
ORBIS’ all-plastic display pallets are available in a variety of footprints and accommodate a wide range of POP displays and structures. These pallets offers
marketers an attractive display solution with efficient material handling, easily creating in-aisle or end-of-aisle displays.
24 x 24 Modular POP
24 x 48 Modular POP
48 x 48 Modular POP
Modular Point of Purchase Display Bases
Model
24 x 24 Modular POP
24 x 48 Modular POP
48 x 48 Modular POP
Dimensions
L
W
24.0
24.0
48.0
24.0
48.0
48.0
H
5.5
5.5
5.5
(lb.)
53’ Trailer
Static Dynamic
9.0
19.0
38.0
8,000
15,000
20,000
Weight
(lb.)
Nest
Ratio
10.5
22.1
39.3
41.0
42.0
44.0
3.5:1
2.0:1
N/A
N/A
N/A
N/A
1,000
2,000
4,000
2,352
1,176
616
Point of Purchase Display Bases
Securely stack together
Model
24 x 48 CITS*
24 x 48 POP*
40 x 48 POP**
42 x 48 POP**
44 x 48 POP**
46 x 48 POP**
Dimensions
L
W
48.4
24.4
48.0
24.0
48.0
40.0
48.0
42.0
48.0
44.0
48.0
46.0
40 x 48 POP pallet has rectangular legs; 42 x 48, 44 x 48
and 46 x 48 pallets have square legs.
H
5.3
5.5
5.5
5.5
5.5
5.5
53’ Trailer
Static Dynamic
15,000
15,000
30,000
30,000
30,000
30,000
2,500
2,000
4,000
4,000
4,000
4,000
2,500
2,112
784
728
728
672
* Nestable Pallet
** Nestable option available upon request
Fastener free, molded-in signage post holder
73 |
RETAIL DISPLAY PALLETS
Big Box | Electronics | Appliance | Grocery | Convenience Store | Apparel
The flat, smooth surface allows for easy set up in a warehouse or co-packing facility. Once pallets arrive at the retailer, they can be moved directly to sales
floor reducing labor costs and maximizing storage space. The non-porous plastic construction enables easy floor cleaning and handling within the retail
environment. Contoured corners won’t damage product loads and are shopper-friendly. The heavy duty, solid body construction accommodates a
variety of load sizes and weights.
Ideal solution for temporary display shippers
Increase consumer appeal with a clean and standardized floor layout
Eliminate product touches and shrink by utilizing a single pallet for transport and display
PROMOTIONAL PRODUCT MERCHANDISERS
n
Retail DC
Decrease safety liabilities and product shrink by eliminating sharp edges, splinters and nails present in wood alternatives
n
Maximize labor efficiency and reduce product stock outs
n
Protect promotional and general product displays from floor
n
Reduce packaging waste by eliminating wood pallet disposal
dirt, debris and moisture
Fulfillment/
Co-Packing
CPG
Direct Store
Delivery
| 74
TOP CAPS AND TOP FRAMES
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastic and Rubber | Resin and Powders
ORBIS offers many top cap footprints to accommodate your material handling application. Top caps help maintain the uniform weight distribution for
secure load stacking, especially when used with seat belts.
30 X 32 TOP CAP CIISS
n
n
Designed to interlock with the 32 x 30 CIISS pallet
n
Ideal for automotive and general manufacturing applications
n
Compatible with 14" x 08", 16" x 15" and 32" x 15" StakPak containers
n
Options (p. 78): Vinyl labels, seat belt buckles
30 X 36 TOP CAP CISS
n
n
Designed to interlock with the 30 x 36 nestable seat belt pallet
n
Options (p. 78): Vinyl labels, identification plates, molded-in logo, custom color striping, seat belt buckles
32 X 38 HEAVY-DUTY STRUCTO-CELL®
n
Designed to interlock with 32 x 38 Heavy-Duty Structo-Cell pallet
n
Options (p. 78): Hot stamp, identification plates, molded-in logo, seat belt buckles
32 X 45 TOP CAP CISS
n
n
Designed to interlock with the 32 x 45 nestable pallet
n
Buckle on 32" side only
n
Options (p. 78): Vinyl labels, identification plates, molded-in logo, custom color striping
40 X 48 GMA TOP CAP C CISS
n
n
Designed to interlock with the legs of the 40 x 48 CISC and 40 x 48-B GMA CISF pallet to provide secure double
n
Compatible with 4048 Stack-N-Nest Container System
n
Options (p. 78): Vinyl labels, identification plates, molded-in logo, custom color striping
stacking of pallet loads
45 X 48 JOURNEY TOP CAP
n
Designed to interlock with the 45 x 48 JOURNEY pallet, as well as bulk containers and competitor’s pallets to provide
n
Resistant to bowing and deflection found in traditional thermoformed top caps
n
Compatible with StakPak containers
n
Options (p. 78): Vinyl labels, identification plates, molded-in logo, hot stamp, seat belt buckles
secure double stacking of pallet loads
45 X 48 HDSC TOP CAP
75 |
n
Designed to interlock with the legs of stackable pallets
n
Broad compatibility accommodates maximum trailer efficiency
n
Options (p. 78): Identification plates, hot stamps, seat belt buckles
TOP CAPS AND TOP FRAMES
Aluminum Cans | PET Bottles | Glass Bottles | Rigid Packaging | Pharmaceutical Packaging
Top Frames protect product during storage and transport by unitizing full pallet loads of beverage products, aluminum and steel cans, glass and plastic
bottles, and other rigid packaging. When combined with plastic pallets, top frames securely stabilize loads of product.
45 X 48-2 SBRR MI ID CISS LP PALLET
n
n
Mirror-image design that allows the pallet to be used as a top cap
n
Versatile system ideal for automotive and general manufacturing applications
n
Compatible with StakPak and Hand Held Folding containers
n
Options (p 72): Vinyl labels, identification plates, molded-in logo, custom color striping, seat belt buckles/retractors
45 X 48 CIISS TOP CAP
n
n
Designed to interlock with bottom deck of various 45 x 48 CIISF pallets to provide secure double stacking of pallet loads
n
Compatible with StakPak containers
n
Options (p. 78): Vinyl labels, molded-in logo, identification plates, custom color striping
45 X 48 MP3 TOP CAP CISC
n
Designed to interlock with the legs of nestable pallets and many bulk bases
n
Broad compatibility accommodates maximum trailer efficiency
n
n
Options (p. 78): Vinyl labels, identification plates, hot stamps, seat belt buckles
44 X 56 4" AND 6" HEAVY DUTY TOP FRAMES
(C= NO CENTER STRINGER)
n
Unit stabilizer used to support containers
n
Channeled edge design offers greater strapping strength
n
Indentation for straps
n
Standard in black
n
Fully recyclable
n
Options (p. 78): Molded-in logo, hot stamp, anti-skid pads, 4" or 6" perimeter, available with center stringers
44 X 56 4" AND 6" HEAVY DUTY TOP FRAMES
(A= FULL CENTER STRINGER)
n
Unit stabilizer used to support containers
n
Channeled edge design offers greater strapping strength
n
Indentation for straps
n
Standard in black
n
Fully recyclable
n
Options (p. 78): Molded-in logo, hot stamp, anti-skid pads, 4" or 6" perimeter, available without center stringers
To p C a p a n d To p F r a m e S p e c i f i c a t i o n s
Dimensions (in/mm)
Model
L
W
H
20 x 28 TOPCAP CISF 28.1
19.5
1.2
28 x 40 TOPCAP CISF
40.1
28.1
1.2
30 x 36 TOPCAP CISS .220 GA
38.0
32.0
3.3
32 x 30 TC CIISS 1408
33.40
31.40
4.5
32 x 30 TC CIISS 16/3215 33.40
31.40
4.5
32 x 38 HD TOPCAP
36.9
30.9
3.25
32 x 45 TOPCAP CISS .250 GA
45.8
32.8
2.9
40 x 48 GMA TOPCAP C CISS
48.5
40.1
2.7
44 x 56 x 4 HD BulkPal Top Frame A (Center STR) 44.0/111856.0/1422 1.25/32
44.0/111856.0/1422 1.25/32
44 x 56 x 4 HD BulkPal Top Frame C (No STR)
44 x 56 x 6 HD BulkPal Top Frame A (Center STR) 44.0/111856.0/1422 1.25/32
44.0/111856.0/1422 1.25/32
44 x 56 x 6 HD BulkPal Top Frame C (No STR)
46.4
7.6
45 x 48-2 MI CISS LP .250 GA pallet (acts as top cap)49.4
48.8
45.8
2.9
45 x 48 CIISS TOPCAP
48.8
45.5
3.1
45 x 48 JOURNEY TOP CAP
48.6
45.6
1.0
45 x 48 HDSC Top Cap
48.6
45.6
1.75
Truckload
Starting
Sheet
Quantity
Gauge
53' Trailer
7.3
N/A
3,600
14.7
N/A
1,800
10.5
0.220
3,162
8.3
-
1,500
8.3
-
1,500
15.0
N/A
2,925
14.0
0.250
2,280
17.0
0.220
1,800
17.75/8.05 N/A
1,672
13.0/5.90 N/A
1,672
21.0/9.53 N/A
1,672
17.0/7.71 N/A
1,672
21.0 0.250
754
17.0
N/A
1,612
16.0
0.205
2,080
15.0
N/A
1,560
24.0
N/A
600
Weight
(lb/kg)
| 76
PLASTIC SHEETS
Beverage & Food Containers | Health and Beauty Care Packaging | Pharmaceutical Packaging | Household Item Packaging
Solid and corrugated plastic sheets provide maximum product protection for food, beverage and industrial product applications. Solid sheets offer
load stability for unitized loads of products in a variety of applications. When combined with plastic pallets and top frames an efficient shipping system
is created for storage and transport. Reusable plastic sheets are placed between layers of aluminum, steel, glass and plastic cans or bottles used to
package food and beverage products. Corrugated plastic sheets are used in many industrial applications to protect items, including printed materials
or automotive products.
Sheets are available in solid and corrugated styles to meet diverse application needs. The non-sloughing, plastic design reduces product contamination
that can occur from dust, fiber and splinters found in alternative sheet materials. Additionally, plastic sheets are easily cleanable, using proprietary
cleaning technologies. Their reusability eliminates the packaging waste associated with the disposal of corrugated and solid fiberboard sheets.
To support high-velocity supply chains, plastic sheets are also available on a rental basis, through pooling services.
SOLID PLASTIC SHEET
n
Consistent dimensions for use with automated systems
n
Rounded corners
n
Available in custom sizes and colors
n
100% recyclable. Contact your sales representative
about ORBIS’ Recycling Program
n
Customer name and other specifications can be
printed on sheets
STANDARD SHEET SIZES:
44"x 56"
1120 x 1300 (mm)
40" x 48"
1120 x 1420 (mm)
44.75" x 47.5"
1150 x 1250 (mm)
45" x 47.5"
1180 x 1250 (mm)
1000 x 1200 (mm)
1200 x 1350 (mm)
44 x 56 NovaLock
Pallet, Solid Plastic
Sheets and Top Frame
CORRUGATED PLASTIC SHEET
n
Stronger and smoother due to additional flute per foot
n
n
Easy to die-cut to any shape
n
Available in custom sizes and colors
n
Moisture and mold resistant
n
Standard thickness: 2 to 6 mm
n
(Optional) Sealed edges now available
POOLING PROGRAMS AVAILABLE
ORBIS RPM (see page 3-4) offers plastic sheets on a rental
basis, through pooling services. Pooling eliminates the
upfront investment of purchasing sheets. ORBIS specializes
in managing the complexities of transporting and tracking
these pooled products.
77 |
Variety of colors available. Contact your ORBIS Sale Representative
for more information.
PLASTIC ACCESSORIES & IDENTIFICATION OPTIONS
Meat/Poultry | Refrigerated/Frozen Foods | Bakery Items | Snack Goods
A variety of options and accessories are available for ORBIS pallets and top caps to increase their efficiency and flexibility. All options are not applicable to
all products. Minimum order quantities and set-up charges may apply. Nominal specifications subject to changes without notice.
Plastic Accessories &
Identification Options
Molded-in Logo
Details
- Identification is a type of permanent identification that is molded into the pallet or top cap during production.
- Original artwork must be supplied to ORBIS at the time of the order.
- Availability, requirement and location for the molded-in identification can vary for each pallet.
Hot Stamp Identification
- Utilizes .5" block capital letters in a predefined area on the pallet or top cap.
- Availability, requirements, and location for the hot stamp can vary for each pallet.
Identification Plates
- Rigid plastic plates with adhesive backing that affix securely to your pallet.
- These plates are designed for durability and a long service life.
- All ORBIS pallets can accommodate identification plates.
- Availability, requirement and location of the identification plates can vary for each pallet.
Vinyl Labels
- Flexible plastic labels with adhesive backing that affix securely to your pallet.
- These long lasting labels are for use on all ORBIS thermoformed (HMWPE) pallets.
- Availability, requirement and location for the vinyl labels can vary for each pallet.
- Special vinyl labels are now available for some structural foam pallets.
Rubber Grommets
- Placed in predetermined areas on the pallet deck, fork tine area or feet on select ORBIS pallets to stabilize a unit load
and guard against load shifting by providing a non-skid surface.
- Anti-Skid Disks are also available for many pallet styles.
- Standard Colors: Deck Grommets - Beige; Foot Grommets - Beige; Fork Tine Grommets - Beige; OP Grommets - Grey;
Spin Disks - Natural, Clear
Deck Inserts
and Leg Covers
- Quickly and easily snap into the pallet to cover the leg hole openings.
- Inserts prevent interference with small loads, conveyor systems, and other material handling equipment.
- Note: Pallets will not nest after inserts have been installed.
- Available on all POP, 45 x 48-A, nestable and stackable 48" x 48" and 48" x 72" structural foam pallets.
- Standard Color: Black
Custom Color Striping
- Available on most thermoformed pallets and thermoformed OPTE Pallets to provide a unique identification alternative.
- Standard stripe widths are two and four inches. Stripe color must be specified at the time of the order and requires
minimum order quantities.
Seat Belt Assemblies
- Attach to the pallet and top cap to effectively secure pallet loads.
- ORBIS’ innovative seat belts accommodate high stack loads and will not twist, tangle or jam.
- Easy grab tongue loop prevents the belt from retracting back into the pallet.
- The short lock zone provides a secure fit on short stack heights.
- Available on various 30" x 32", 30" x 36", 32" x 38", 40" x 48" and 45" x 48" pallets.
- Standard Color: Black
- NOTE: Strap length is approximately 59' from housing to end of strap, but usable strap length will vary depending on
load height.
Non-Skid Pattern Surface
- Available on selected pallets to prevent product slippage during storage and transport.
| 78
BULKPAK® CONTAINERS
ORBIS BULKPAK® containers protect product during picking, assembly, processing, storage and distribution
applications in a wide variety of industries.
BULKPAK® containers optimize not only your supply chain, but your entire organization.
Lower total cost of ownership. ORBIS bulk containers offer sustainable packaging solutions with extended
service life and ship more product per truckload.
Extensive product offering and custom unbiased solutions. Largest selection of bulk containers in the
industry and solutions for any application.
Continuous Innovation. Drives new offerings and increased value for customers.
Quality, Service and Product Support. ORBIS provides quality that supports an attractive ROI, service that
gives customers peace of mind and product support so they can focus on their core business.
79 |
n
Smooth internal walls for insertion of custom protective dunnage
n
Ease of cleaning
n
Availability in industry standard footprints
n
Protected areas for labels and RFID tags
n
Greater ergonomics than disposable packaging
n
Security
30" x 16" Bulk Tote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-82
32" x 30" Medium-Duty (KD) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
32" x 30" Heavy-Duty (HDR) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
40" x 48" Medium-Duty (GP) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-86
40" x 48" Heavy-Duty (HDR) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87-88
OPTE-Pak System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89-90
48" x 45" Medium-Duty (KD) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
48" x 45" Heavy-Duty (HDMC) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
48" x 45" Heavy-Duty (HD/HDR) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93-94
62" x 48" Heavy-Duty (HD) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-96
64" x 48" Heavy-Duty (HD) BulkPak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-96
BulkPak Tubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Custom Bulk Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Maximus™ Side-Loading Bulk Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-102
Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Product Colors and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
| 80
NEW! 30" X 16" BULKTOTE
METAL STAMPINGS | INDUSTRIAL HOSING | HEAVY/DENSE PARTS
The heavy-duty HDRS3016-19 BulkTote is ideal for metal stampings and other heavy, dense components. Designed to hold 500 lbs, these containers are
built for long-lasting durability in heavy-duty applications. When empty, the HDRS3016-19 BulkTote has the ability to be manually handled without the
need of a forklift.
The internal capacity of traditional handheld and collapsible bulk containers can be underutilized when holding heavy, dense parts due to high weight
loads or slower turning SKU’s. With this new smaller profile bulk solution, line side space can be reduced to nearly half while delivering the same amount
of product to the line or doubling the amount of SKU’s in the same 32" x 30" line side footprint. Additionally, custom protective ORBIShield® dunnage is
available for all ORBIS BulkPak containers.
MAXIMIZED FOOTPRINT
Ability to present short or long side to the line
n
Able to fork truck with single tine
through steel handles
CORNER STABILITY
Added geometry for increased stacking security
n
Reinforced geometry to prevent against
stacked impact failure
OPTIONAL DIMPLED SURFACE
Option for dimpled surface reducing
the need for label placards
n
Easily remove and replace labels
without leaving residue
SAFE HANDLING
n
Blocking safety feature to prevent
short side handling while stacked
n
30" x 16" profile and forktruck entry on all four
sides delivers versatility to the line
n
Minimizes safety tip over risk
Better use of internal capacity optimizes the
amount of parts delivered to the line
n
Structural foam molded in high-density polyethylene
(HDPE) for a long service life
POPULAR APPLICATIONS:
81 |
n
Heavy/dense parts
n
Metal stampings
n
Industrial hosing
METAL STAMPINGS | INDUSTRIAL HOSING | HEAVY/DENSE PARTS
The BulkTote replaces wire baskets, steel tubs or wood/corrugated packaging with a fully reusable handling solution. Its unique fork opening at the top of
the container offers the ability to present the short side to the assembly line.
Weighing just 30 pounds when empty, this BulkTote is also easy to manually handle while providing a durable and robust design. Its unique stacking
ridge allows for secure nesting when stacking.
The one-piece BulkTote is structural foam molded in high-density polyethylene (HDPE) for a long service life. Additionally, custom protective ORBIShield®
dunnage is available for all ORBIS BulkPak containers.
Short side forkable
Long side forkable
Outside
Dimensions
Inside
Dimensions
Product
Clearance
W (B) H (C) L (D) W (E)
(F)
16.0 19.2 27.1 13.4
11.0
Model
L (A)
HDRS3016-19 30.0
BulkTote
762.0 406.4487.7688.3340.4 279.4
Maximum
Loaded Stack
Weight
(lb.)
Internal
Volume
(cu. ft.)
Static
Dynamic
500
30.0
2.23 4 high
2 high
226.0
13.6 60 Liters N/A
Container
Capacity
(lb.)
N/A
40' Container
Quantities
435
N/A
OPTIMIZED TARE WEIGHT
Allowing for manual handling when empty
| 82
32" X 30" MEDIUM-DUTY BULKPAK®
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics and Rubber | Tools
The medium-duty BulkPak® 3230 KD Series containers are ideal for high density small to medium sized parts and are perfect for tight working spaces.
Designed to hold 2,000 lbs, these containers are built for medium-duty applications. Custom protective dunnage is available for all ORBIS BulkPak
containers. (See pp. 13-18).
Large, spring-loaded ergonomic
latches make collapsing containers
and opening/closing access doors
extremely easy.
Multiple access door configurations:
0, 1 or 2 doors on the 32" side
Non-sequential wall hinge design
allows sidewalls to completely
collapse, preventing wall and
hinge damage.
KD3230-34
KD3230-25
All-plastic picture
frame bottom.
Planning a new packaging program?
Talk to your ORBIS Sales Representative about
Engineering Services to support your rightsizing
efforts. See pp. 1-2 for more information.
Available in two heights:
25" and 34"
B u l k P a k ® 3 2 3 0 K D C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Model
Inside
Dimensions
Internal
Container
Product
Clearance Collapsed Capacity Weight Volume
Height
(lb.)
(lb.) (cu. ft.)
(F)
W (E)
L (A)
W (B)
H (C)
L (D)
CONTAINERS
KD3230-25
32.0
30.0
25.0
29.2 27.3
13.1
1,500
68.0
8.40
Width
Return
Ratio Long Side Short Side Long Side Short Side
Height
Static
Dynamic
6 high
4 high
2.3:1
10.5
N/A
18.0
N/A
812.8
762.0
635.0
741.7
693.4
459.7
332.7
680.0
30.6
0.24
N/A
N/A
N/A
266.7N/A457.2N/A
KD3230-34
18.1
Access Door Openings
Maximum
Loaded Stack
32.0
30.0
34.0
29.2 27.3
27.1
13.1
1,500
85.0
12.5
6 high
3 high
2.5:1
15.0
N/A
18.0
N/A
812.8
762.0
863.6
741.7
693.4
688.3
332.7
680.0
38.3
0.35
N/A
N/A
N/A
381.0N/A 457.2N/A
COVER
CKD3230
32.7
30.6
2.0
32.5
30.8
1.7N/AN/A
11.0
N/A
N/A
N/A
N/A
N/AN/A N/AN/A
830.6
777.2
50.8
825.5
782.3
43.2 N/A N/A4.9
N/AN/AN/AN/AN/A N/A N/A N/A
Specifications (continued)
Fork Openings
40' Container Quantities
53' Truckload Quantities
(w/o covers)
(w/o covers)
Width
Model
Collapsed Assembled
Assembled
Long Side (H) Short Side ( J ) Long Side (G) Short Side (I) Collapsed
KD3230-25 3.5 4.2 11.1 7.3 294168 480252
Height
88.9 106.7 281.9 185.4 N/AN/A N/A N/A
KD3230-34 3.5
4.2
11.1
7.3 294126 480189
88.9 106.7 281.9 185.4 N/AN/A N/A N/A
*Patented process #5,628,858 owned by The Kennedy Group.
Cardholder
83 |
ID Plate
Label Placard*
Placard Board*
BulkPak Covers
32" X 30" MEDIUM-DUTY BULKPAK ®
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics and Rubber | Tools
The heavy-duty BulkPak® 3230 HDR Series containers are ideal for metal stampings and other heavy, dense components. Designed to hold 2,000 lbs,
these containers are built for long-lasting durability in heavy-duty applications. Custom protective dunnage is available for all ORBIS BulkPak containers.
(See pp. 13-18).
Spring-loaded ergonomic latches make
collapsing containers and opening/closing
access doors extremely easy.
Multiple access door configurations:
0, 1 or 2 doors on the 32" side
Optional structural foam molded
cover available to protect product
from dust and contaminants.
HDR3230-34
HDR3230-25 NV on
HDR3230-34 NV
HDR3230-25
Two base options include standard 4-way
forklift entry (pictured) and a conveyable
base with 2-way forklift entry.
Positive stacking of one
container on another to
reduce floorspace.
B u l k P a k ® 3 2 3 0 H D R C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Inside
Dimensions
Internal
Container
Product
(lb.) (cu. ft.)
(F)
(lb.)
W (E)
Height
Model
CONTAINERS
HDRS3230-18
Fixed Wall
HDR3230-25 NV
L (A)
W (B)
H (C)
L (D)
32.0
30.0
18.0
29.2 27.3
812.8 762.0 635.0 741.7693.4 464.8
335.3
900.0
29.3
0.24
HDR3230-30
32.0
18.2
2,000
72.0
10.8
812.8 762.0 762.0 741.7693.4 591.8
N/A
2,000
50.0
5.40
812.8 762.0 457.2 741.7693.4 292.1
N/A
900.0
22.5
0.15
32.0
13.2
2,000
65.0
8.5
30.0
25.0
30.0
30.0
29.2 27.3
29.2 27.3
11.5
18.3
23.3
462.3
900.0
32.4
0.30
13.2
2,000
81.0
12.6
HDR3230-34 NV 32.0 30.0 34.0 29.2 27.3
27.3
812.8 762.0 863.6 741.7693.4 693.4
HDR3230-39
32.0 30.0 39.0 29.2 27.3
32.3
335.3
900.0
36.5
0.35
18.3
2,000
90.0
15.0
0.42
812.8 762.0 990.6 741.7693.4 820.4
464.8
900.0
40.5
COVER
CHDR3230
33.0 31.0 3.0 30.532.4 1.7
N/A
N/A
10.3 N/A
838.2 787.4 76.2 774.7823.0
N/A
N/A
43.2
4.6
N/A
Maximum
Loaded Stack
Static
Return
Dynamic Ratio Long Side Short Side
6 high
5 high
N/A
N/A
6 high
4 high
N/A
N/A
6 high
4 high
N/A
N/A
6 high
3 high
N/A
N/A
4 high
2 high
N/A
N/A
N/A
N/A
Width
Height
Long Side Short Side
1:1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
11.3
N/A
18.0
N/A
1.9:1
N/A
1.7:1
N/A
2.6:1
N/A
287
N/A
11.3
N/A
287
N/A
15.7
N/A
457.20
18.0
457.20
18.0
N/A
N/A
N/A
N/A
398.8
N/A
15.7
N/A
N/A
398.8
N/A
457.20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
2.1:1
457.20
N/A
18.0
N/A
N/A
Fork Openings
Height
Model
Long Side (H)
HDRS3230-18 3.44
Fixed Wall
87.4
HDR3230-25 NV
3.44
87.4
HDR3230-30
3.44
87.4
HDR3230-34 NV
3.44
87.4
HDR3230-39
3.44
87.4
Short Side (J)
2.25
57.2
2.25
57.2
2.25
57.2
2.25
57.2
2.25
57.2
(w/o covers)
(w/o covers)
Assembled
210
N/A
168
N/A
126
N/A
126
N/A
84
N/A
Assembled
Collapsed
N/A 300
N/A N/A
480 252
N/A N/A
300 180
N/A N/A
480 189
N/A N/A
300 120
N/A N/A
Width
Long Side (G) Short Side (I) Collapsed
10.237.12 N/A
259.8180.8 N/A
10.237.12 336
259.8180.8 N/A
10.237.12 210
259.8180.8 N/A
10.237.12 336
259.8180.8 N/A
10.237.12 210
259.8180.8 N/A
All dimensions and specifications are approximate. Performance characteristics are based
Want to drive supply chain efficiency?
Talk to your ORBIS Sales Representative
about Engineering Services to identify
your needs and design a reusable
packaging program to add efficiency
to your entire system. (See pp. 1-2 for
more information.)
on uniform static loads and may be affected by distribution of load, handling methods,
number and type of access doors and temperatures beyond the range of 0° F to 120° F.
| 84
Produce | Caps/Closures | Metal Parts | Plastics and Rubber | Resins and Powders | General Merchandise
The medium-duty BulkPak® 4048 GP Series was designed for a wide variety of product sizes, shapes and weights. It allows more parts to be handled,
stored and shipped...with fewer containers and in fewer trips. The advanced design results in a consistent tare weight that improves inventory and
shipping efficiencies. With load capacities from 1,500-2,000 pounds, these containers are ideal for all types of food, industrial or beverage applications,
as well as for international shipments. These containers are structural-foam molded in high-density polyethylene for durability. Custom protective
dunnage is available for all ORBIS BulkPak containers. (See pp. 13-18).
Structural foam base and sidewalls
deliver strength and durability
Structural channel cover available
for added product protection and
secure stacking.
Ventilated sidewalls available on
32" and 46" models.
Self-standing sidewall for safe and
efficient assembly and collapse.
GP4048-46
CGP4048 (cover)
on GP4048-50
All-plastic construction
eliminates risk of rust.
100% recyclable
GP4048-34
Full picture frame bottom reduces
risk of “short forking”.
n
4 heights: 34", 39", 46" and 50"
n
Access Doors: 0, 1 or 2 doors on the 40" side
Consistent tare weight
(Door configurations vary by model)
n
Base: All-plastic picture frame bottom or footcaps
n
Deck: Solid deck on all sizes and ventilated deck on 46" models
n
Sidewalls: Solid sidewalls on all sizes, ventilated sidewalls
available on 46" models
n
Cover: CGP4048-SC (structural channel molded)
Cardholder
85 |
ID Plate
Label Placard*
Placard Board*
BulkPak Covers
Produce | Caps/Closures | Metal Parts | Plastics and Rubber | Resins and Powders | Tools
B u l k P a k ® 4 0 4 8 G P C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Inside
Dimensions
L (A)
W (B)
H (C)
Internal
Container
Product
(lb.)
(lb.) (cu. ft.)*
(F)
Height
L (D) W (E)
CONTAINERS
GP4048-34
48.0
40.0
34.0
45.0
27.7
13.7
1219.21016.0863.6 1143.0927.1
703.6
348.0
GP4048-39
48.0
32.7
13.7
1219.31016.0990.6 1143.0927.1
830.6
348.0
GP4048-46**
48.0
39.7
14.3
1219.4 1016.21168.41143.0927.1 1008.4
363.2
GP4048-46
48.0
14.3
1219.5 1016.31168.41143.0927.1 1008.4
Model
40.0
40.0
40.0
39.0
46.0
46.0
45.0
45.0
45.0
36.5
36.5
36.5
36.5
39.7
363.2
GP4048-46 Bev 48.0 40.0 46.7 45.0 37.0
39.7
1219.6 1016.41186.11143.0939.8 1008.4
GP4048-50
48.0 40.0 50.0 45.0 36.5
43.7
17.7
449.6
1219.7 1016.51270.01143.0927.1 1110.0
14.7
373.3
2,000
137.0
900.0
2,000
153.3
900.0
1,500
675.0
1,500
1,500
1.11
39.5
1.11
41.4
63.0
177.0
675.0
0.92
39.5
73.6
139.1
675.0
32.8
70.6
162.3
675.0
0.78
69.5
155.7
1,500
27.9
62.5
1.16
43.4
84.0
1.22
Maximum
Loaded Stack
Return
Dynamic Ratio Long Side Short Side
Static
6 high
3 high
N/A
N/A
5 high
2 high
N/A
N/A
4 high
2 high
Width
Height
2.56:1
N/A
2.94:1
N/A
3.46:1
N/A
N/A
N/A
4 high
2 high
3.46:1
N/A
N/A
N/A
5 high
2 high
3.46:1
N/A
N/A
N/A
4 high
2 high
2.89:1
N/A
N/A
N/A
Long Side Short Side
N/A
15.0
N/A
N/A
381.0
N/A
24.0
609.6
N/A
19.0
N/A
24.0
N/A
482.6
N/A
609.6
N/A
19.0
N/A
24.0
N/A
482.6
N/A
609.6
N/A
19.0
N/A
24.0
N/A
482.6
N/A
609.6
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15.0
N/A
24.0
N/A
381.5
N/A
609.6
COVER
CGP4048
48.2 40.2 2.6 48.040.0 0.8
N/A N/A 16.0 N/A N/A N/A N/A N/A
N/A
N/A
N/A
1224.3 1021.1 66.0 1219.21016.0
20.3
N/A
N/A
2
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Fork Openings
(w/o covers)
(w/o covers)
Width
Assembled
Model
Collapsed
Assembled
Long Side (H) Short Side (J) Long Side (G) Short Side (I) Collapsed
GP4048-343.25 3.25 11.8 11.8 147 63 240 90
Height
82.6 82.6 299.7 299.7N/A N/AN/AN/A
GP4048-393.25 3.25 11.8 11.8 147 42 240 60
82.6 82.6 299.7 299.7N/A N/AN/AN/A
GP4048-46**4.5
4.5
11.8
11.8 147
42 180 60
114.3 114.3 299.7 299.7N/A N/AN/AN/A
GP4048-464.5 4.5 11.8 11.8 147 42 240 60
114.3 114.3 299.7 299.7N/A N/AN/AN/A
GP4048-46 Bev4.5
4.5
11.8
11.8
147
42
240
60
114.3 114.3 299.7 299.7N/A N/AN/AN/A
GP4048-50
3.25 3.25 11.8 11.8105 4224060
82.6 82.6 299.7299.7N/A N/AN/AN/A
*
** Internal volume calculated with cover.
Ventilated sidewalls with footcaps. All other models have solid sidewalls with picture frame bottom base.
Engineering Services to identify your needs and design a
reusable packaging program to add efficiency to your
entire system. See pp. 1-2 for more information.
GP4048-46 Bev
| 86
40" X 48" HEAVY-DUTY BULKPAK®
Industrial Equipment | Bearings | Hardware | Food Processing | Beverage | Plastics and Rubber | Resins and Powders | Printing
The heavy-duty BulkPak® 4048 HDR series was designed for rugged applications. These containers are made of tough, durable high-density polyethylene
for long-life performance under the harshest conditions and provides excellent product protection. The access doors have an articulating hinge that allows
the open door to lay flat against the side of the container for tighter, safer storage. With weight capacities up to 2,000 pounds, these containers are ideal for
all types of industrial, food or beverage applications, as well as for international shipments. Custom protective dunnage is available for all ORBIS BulkPak
containers. (See pp. 13-18).
Fixed wall styles (HDRS models)
are available to supports heavy,
dense components.
Secure stackability maximizes
warehouse space without the
use of racking.
HDR4048-34
Heavy-duty solid sidewall
construction for durability.
HDR4048-25
Base designed for
high impact.
Large access door
for interior access.
n
Heights: 16", 25", 29", 34", 39", 42", 47" and 50"
n
Access Doors: 0, 1, 2, 3 or 4 doors (Door configurations vary by model)
n
Base: All-plastic picture frame bottom
n
Deck: Ventilated or solid
n
Sidewalls: Solid sidewalls on all sizes
n
Cover: CHDR4048-SF (structural foam molded)
Cardholder
87 |
ID Plate
Label Placard*
Placard Board*
BulkPak Covers
Industrial Equipment | Bearings | Hardware | Food Processing | Beverage | Plastics and Rubber | Resins and Powders | Printing
B u l k P a k ® 4 0 4 8 H D R C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Model
L (A)
Inside
Dimensions
Maximum
Loaded Stack
Internal
Container
Product
Height
(lb.)
(lb.) (cu. ft.)
(F)
L (D) W (E)
Static
Dynamic
Width
Return
Height
W (B)
H (C)
CONTAINERS
HDRS4048-16 47.3
39.6
16.1
43.6 36.0
9.3
N/A
2,000
93.0
8.40
6 high
5 high
1:1
NA
NA
NA
Fixed Wall
1201.4
1005.8
408.9
1107.4 914.4
236.2
N/A
900.0
41.9
0.23
N/A
N/A
N/A
NA
NA
NA
HDR4048-25
47.3
39.6
25.3
43.6 36.0
18.5
13.6
2,000
6 high
4 high
1.8:1
11.6
NA
32.7
1201.41005.8 642.61107.4914.4
469.9
345.4
HDR4048-29
47.3
23.1
13.6
39.6
29.9
43.6 36.0
1201.41005.8 759.51107.4914.4
586.7
345.4
HDR4048-34
47.3
27.6
13.6
39.6
34.3
43.6 36.0
1201.41005.8 871.21107.4914.4
701.0
345.4
HDR4048-39
47.3
32.8
13.6
39.6
39.4
43.6 36.0
1201.4 1005.8 1000.81107.4914.4
833.1
345.4
HDR4048-42
47.3
35.6
13.6
1201.4 1005.8 1074.41107.4914.4
904.2
345.4
HDR4048-47
47.3
40.9
21.4
39.6
39.6
42.3
47.5
43.6 36.0
43.6 36.0
900.0
2,000
900.0
2,000
900.0
2,000
900.0
1,750
787.5
1,750
1201.4 1005.8 1206.5 1107.4 914.4
1038.9
543.6
787.5
HDR4048-50
47.3
43.4
21.4
1,750
1201.4 1005.8 1272.51107.4914.4
1102.4
543.6
39.6
50.1
43.6 36.0
787.5
130.0 17.00
58.5
0.48
142.0 21.10
63.9
0.59
159.0 25.20
71.6
0.71
169.0 29.80
76.1
N/A
N/A
6 high
3 high
N/A
N/A
6 high
3 high
N/A
N/A
5 high
2 high
0.83
N/A
N/A
180.0 32.50
5 high
2 high
0.91
N/A
N/A
191.0 37.10
4 high
2 high
81.0
86.0
1.04
203.0 39.50
91.4
1.11
N/A
2.1:1
N/A
2.5:1
N/A
2.9:1
N/A
3.1:1
N/A
2.2:1
294.6
12.5
NA
12.6
830.6
32.7
NA
NA
NA NA
32.6 317.5
320.0
830.6
828.0
16.7
16.7
32.7
32.7 424.2
424.2
830.6
830.6
19.4
19.4
32.7
32.7 492.8
492.8
830.6
830.6
20.7
20.7
32.7
32.7
525.8
525.8
830.6
830.6
19.4
19.4
32.7
32.7 N/A
N/A
N/A
492.8
492.8
830.6
830.6
4 high
2 high
2.3:1
20.7
20.7
32.7
32.7 N/A
N/A
525.8
525.8
830.6
830.6
N/A
COVER
CHDR4048 48.1 40.2 3.0 47.639.6 1.9
N/A
N/A 23.0 N/A N/A N/A N/A N/A
N/A N/A
N/A
1221.7 1021.1 76.2 1209.01005.8
48.3
N/A
N/A
10.4
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Fork Openings
(w/o covers)
(w/o covers)
Width
Model
Assembled
Collapsed
Assembled
HDRS4048-163.47
3.47
13.03 11.42 N/A 126
NA
180
Height
Fixed Wall
88.1
HDR4048-253.47
88.1
88.1
331.0
290.1
3.47
13.03
11.42 168
N/A
N/A
N/A
84
240 120
N/A
88.1 331.0 290.1N/A N/A N/A N/A
HDR4048-293.47
3.47
88.1 331.0 290.1N/A N/A N/A N/A
88.1
13.03
88.1 331.0 290.1N/A N/A N/A N/A
3.47
88.1 331.0 290.1N/A N/A N/A N/A
3.47
88.1 331.0 290.1N/A N/A N/A N/A
88.1 331.0 290.1N/A N/A N/A N/A
3.47
88.1 331.0 290.1N/A N/A N/A N/A
150
60
HDR4048-503.47
88.1
42
150
60
3.47
11.42 105
42
240
13.03
11.42 105
42
HDR4048-473.47
88.1
13.03
11.42 168
60
HDR4048-423.47
88.1
13.03
240
90
HDR4048-393.47
88.1
42
240
90
3.47
11.42 168
63
240
13.03
11.42 168
63
HDR4048-343.47
88.1
13.03
11.42 168
60
Need additional part protection?
Work with ORBIS Sales Engineers to develop
custom protective dunnage. See pg. 13-18
for more information.
| 88
OPTE-PAK SYSTEM
Pharmaceutical Packaging | Automotive | Work In Process
The OPTE-Pak System is an economical collapsible bulk container comprised of a reusable sleeve and two mirror image (MI) pallets or a clamshell pallet
and top cap system (OPTE 1200 x 1000). Select pallets feature a locking tab that secures the sleeve to the pallet and top cap. The clamshell pallet/top
cap design allows for maximum cube utilization in trailers.
Protects contents
from dust and dirt
Smooth interior walls
ORBIS “Active Latch” enables workers
to quickly engage and release the
sleeve without bending over.
(OPTE 1200 x 1000)
Top frame and pallet nest together
for secure stacking.
Sealed edge technology
OPTE 1200 x 1000
Split sleeve option available
for easy unload.
Fully self-contained system
when collapsed
OPTE-PAK SYSTEM
n
46" and 29" standard heights for maximum trailer capacity,
n
Order, pick and cost effectively transport product of all shapes
custom heights also available.
Smooth deck to prevent
product damage.
and sizes, safely protecting contents from dust and dirt.
n
Lightweight, easy to handle sleeves collapse when empty to
save money on return freight and storage.
n
Sleeves available in standard duty 7mm plastic corrugate and
heavy duty 10mm laminate board.
n
Fully heat sealed edges for hygienic applications
n
Access doors available
OPTE 1200 x 1000
with split sleeve
89 |
OPTE-PAK SYSTEM
Merchandise Distribution | Inbound Packaging | Reverse Logistics | Raw Materials Storage
OPTE-Pak sleeves can be fabricated from paper or plastic corrugated materials with custom features designed to meet a variety of applications.
Two-piece split-sleeves and one-piece Z-Fold sleeve options available, as are custom heights and designs. ORBIS offers custom printing, graphics, and
placard labels, available for easy identification. Additional options include access door with Velcro latching and steel reinforced walls.
Eliminates the need
for banding or stretch
wrapping pallet loads.
Nestable feet to maximize trailer
cube effeciency.
Z Fold style sleeve
available for easy
collapse.
Mirror image pallet design allows
the same pallet to be used as a
pallet and/or top cap.
OPTE 40 x 48 MI CISC
with sleeve
Custom heights available.
Pallets available from
32" x 44" to 48" x 57".
O P T E - P a k S p e c i f i c a t i o n s All dimensions in English, unless otherwise specified.
Maximum Load
Standard Stack Height
Capacity (lb.)**
Pallet
Height* 1-High 2-High 3-High 1-High 2-High Weight (lb.)
L
L
Static Dynamic Entry
W
W
Model
CLAMSHELL PALLET STANDARDS
OPTE 1200 x 1000 CISC
47.2
39.4
45.2
37.4
6.87
34.78 68.06 101.34 51.78 102.06
29.5
10,000 3,000
4 way
OPTE 1200 x 1000 Top Cap
48.0
40.0N/A
14.5
10,000 3,000
N/A
MIRROR IMAGE PALLET STANDARDS
OPTE 32 x 44 MI CISS
44.0 32.0 42.3 30.3 7.0 37.25 70.68104.1054.25104.68
15.0
10,000 2,000 4 way
OPTE 40 x 48 MI CISC
48.0
40.0 45.7
37.8 7.0 37.75 71.75 105.75105.75156.75
26.5
10,000 3,000 4 way
48.0
45.0
46.9
43.9
7.0
36.94
70.16 103.38 53.94 104.16
22.0
10,000
2,000
4 way
OTHER PALLET SYSTEMS
OPTE 45 x 48 MI CISF
48.0
45.0
46.9
43.9
8.0
43.0
20,000
4,000
4 way
OPTE 48 x 48 MI CISF
48.0
48.0
46.9
46.9
8.0 46.0
20,000
4,000
4 way
57.048.054.045.07.0
38.010,000
3,000
4 way
Outside Dimensions Inside Dimensions
*
** Deck height is 5.5" on pallets.
Maximum Load Capacity is for pallet only, weight capacity does NOT apply to sleeves.
Talk to your ORBIS Sales Representative about Engineering Services to
identify your needs and design a reusable packaging program to add
efficiency to your entire system. See pp. 1-2 for more information.
| 90
Automotive Components | Hardware | Industrial Equipment | Metal Parts | Plastics & Rubber | Resins & Powders | Tools
The medium-duty BulkPak® 4845 KD Series containers offer 1,500 lb. load capacities. The KD containers feature non-sequential collapse and multiple identification
options. Based on the standard AIAG footprint, these containers are designed and constructed to efficiently move, store and ship automotive, appliance and
transportation equipment components. Unitized loads can be delivered directly to the assembly line for immediate part presentation, with no unwrapping
or unbanding. These containers are structural-foam molded in high-density polyethylene for durability. Custom protective dunnage is available for all ORBIS
BulkPak containers. (See pp. 13-18).
Large access door
for interior access.
Heavy-duty sidewall
construction.
Planning a new packaging program?
Engineering Services to support your rightsizing
efforts. See pp. 1-2 for more information.
KD4845-25 with
CKD4548
100% recyclable
KD4845-34
Smooth interior walls
accommodate all types
of custom dunnage.
All-plastic picture
frame bottom.
Dollies available for
easy handling.
B u l k P a k ® 4 8 4 5 K D a n d H D M C C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Inside
Dimensions
L (A)
W (B)
H (C)
L (D)
Internal
Container
Product
(lb.) (cu. ft.)
(lb.)
W (E)
(F)
Height
CONTAINERS
KD4845-25 48.0
45.0
25.0
44.4
41.4
18.1
13.1
1219.2 1143.0 635.0 1127.81051.6
459.7
332.7
KD4845-34 48.0
26.8
13.1
1219.2 1143.0 863.6 1127.81051.6
680.7
332.7
Model
45.0
34.0
44.4
41.4
1,500
675.0
1,500
675.0
113.7
19.3
51.2
126.3
0.54
28.5
56.8
0.80
Maximum
Loaded Stack
Width
Return
Dynamic Ratio Long Side Short Side Long Side Short Side
Height
Static
6 high
4 high
1.9:1 N/A
N/A
N/A
6 high
3 high
2.6:1 N/A
N/A
N/A
11.8
N/A
27.4
299.7
N/A
696.0
N/A
N/A
16.4
N/A
29.6
N/A 416.6
N/A
751.8
N/A
COVERS
CHDR4548 48.5 45.5 3.7 48.245.2 1.8
N/A N/A
N/A
1231.9 1155.7 94.0 1224.31148.1
45.7
N/A
N/A
12.2
N/A
N/A
N/A
N/A
CKD4548
48.5 45.5 3.0 48.245.2
1.5
N/A
N/A
26.2 N/A N/A
N/A
N/A N/A
N/A
N/A
N/A
N/A
1231.9 1155.7 76.2 1224.31148.1
38.1
N/A
N/A
11.8
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Fork Openings
Height
Model
KD4845-25 Long Side (H)
3.5
Short Side (J)
3.5
Width
Long Side (G) Short Side (I)
13.5
12.5
(w/o covers)
Collapsed
144
Assembled
72
(w/o covers)
Collapsed
208
Assembled
104
88.9
KD4845-34 3.5
88.9 342.9 317.5N/A N/AN/A N/A
3.5
88.9
88.9 342.9 317.5N/A N/AN/A N/A
13.5
12.5
144
54
208
78
Cardholder
91 |
ID Plate
Label Placard*
Placard Board*
BulkPak Covers
Automotive Components | Hardware | Industrial Equipment | Metal Parts | Plastics & Rubber | Resins & Powders | Tools
ORBIS Corporation has introduced its newest series of reusable bulk containers designed to fit 84 filled bins per inbound truckload and 252 collapsed bins
per return truckload. The NEW BulkPak® HDMC4845 Series containers stack securely when full and collapse when empty for reduced return transportation
costs and condensed storage. Available in two heights (27.0" and 34.0"), these containers offer 1,800 lb. load capacities. Custom protective dunnage is
available for all ORBIS BulkPak containers. (See pp. 13-18).
Stacks securly
8% gain in shipping density vs. standard 25"
allowing more product per bin (26.5") version
Structural sidewalls offer high level
of durability and load capacity
HDMC4845-34
Full compatibility with industry
48 x 45 bulk containers
Replaceable bottom stringer that
reduces replacement cost of full
base, lowering total ownership
costs over the life of the bin
Robust spring loaded latches
support handling safety
Color indicator strips on
base for increased fork
tine entry line of sight
HDMC4845-27
B u l k P a k ® 4 8 4 5 K D a n d H D M C C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Inside
Dimensions
Internal
Container
Product
(lb.)
(lb.) (cu. ft.)
(F)
Height
L (D) W (E)
Maximum
Loaded Stack
Width
Return
Static Dynamic Ratio Long Side Short Side Long Side Short Side
Model
L (A) W (B) H (C)
CONTAINERS
HDMC4845-27 48.0 44.5 26.5 44.3 41.5
19.5
12.4
1,800 106.0 21.9 6 High 4 High
2.2
11.6
N/A
30.9
N/A
1219.21130.3 673.11125.21054 520.7
314.9
810
47.7 0.61
N/A
N/A
N/A
294.6
N/A
784.7
N/A
HDMC4845-34 48.0 44.5 34.0 44.3 41.5
27.0
12.4
1,800 125.0 28.9 6 High 3 High
2.9
15.4
N/A
30.9
N/A
1219.21130.3 863.61125.21054 685.8
314.9
810
56.2 0.81
N/A
N/A
N/A
391.2
N/A
784.7
N/A
COVERS
CHDR4548 48.5 45.5 3.7 48.245.2 1.8
N/A
N/A
N/A
N/A
1231.9 1155.7 94.0 1224.31148.1
45.7
N/A
N/A
12.2
N/A
N/A
N/A
N/A
CKD4548
48.5 45.5 3.0 48.245.2
1.5
N/A
N/A
26.2 N/A N/A
N/A N/A
N/A
N/A
N/A
N/A
1231.9 1155.7 76.2 1224.31148.1
38.1
N/A
N/A
11.8
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Height
N/A
N/A
Fork Openings
(w/o covers)
(w/o covers)
Width
Model
Assembled
Collapsed
Assembled
HDMC4845-273.4
3.4
10.2
10.3 144 80
252 112
86.4 86.4 259.1 261.6N/AN/A N/A N/A
HDMC4845-343.4
3.4
10.2
10.3 144 60
252
84
86.4 86.4 259.1 261.6N/AN/A N/A N/A
Height
| 92
Automotive Components | Bearings | Hardware | Industrial Equipment | Metal Parts | Plastics & Rubber | Resins & Powders
The heavy-duty BulkPak® 4845 HD/HDR Series is used extensively by the automotive industry, as it meets the specifications of the Automotive Industry
Action Group (AIAG). These containers offer load capacities from 1,500 to 2,000 pounds. The HD containers offer all-plastic picture frame bottom and
self-standing sidewalls. The HDR containers feature up to four access doors, including a wing wall or “V” shaped access door on the 45" side. Based on
the standard AIAG footprint, these containersare designed and constructed to efficiently move, store and ship automotive, appliance and transportation
equipment components. These containers are structural-foam molded in high-density polyethylene for durability. Custom protective dunnage is available
for all ORBIS BulkPak containers. (See pp. 13-18).
Wing wall on 45" sidewalls of HDR 34",
42", 48" and 50" BulkPak heights.
Durable structural foam
molded cover protects
contents from dust.
Generous internal capacity for
large volumes of parts.
Areas on all four sides for
identification options.
HD4845-34
Three non-collapsible containers
(HDRS models) available for heavy,
dense loads. Available in 3 heights.
HDR4845 NV
HDRS4845-19
For the HDR4548-25 0, 1 or 2 doors available on 48" side only
n
11 heights: 19", 21", 24", 25", 34", 39", 42", 44", 46", 48" and 50"
n
n
Access Doors:
n
Base: All-plastic picture frame bottom
HD Models: 0, 1 or 2 (Door configurations vary by model)
n
Deck: Ventilated (slip sheets available)
HDR Models: 0, 1, 2, 3 or 4 (“V” Shape 45" access door and/
n
Sidewalls: Solid
or 45" Wing-wall styles are available). Note: 45" doors and/or
wing walls not available on the HDR4845-25 or HDR4845-39.
B u l k P a k ® 4 8 4 5 C o v e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Model
L (A)
Maximum
Internal
Container
Product
Volume Loaded Stack
Width
Height
Clearance Collapsed Capacity Weight
Return
(lb.) (cu. ft.) Static Dynamic Ratio Long Side Short Side Long Side Short Side
(lb.)
(F)
Height
L (D) W (E)
Inside
Dimensions
W (B) H (C)
CHDR4548 48.545.53.748.2
45.2 1.8
N/A
N/A 27.0N/A N/A N/A N/A N/A
N/A
N/A
1231.9
1155.794.01224.3
1148.1 45.7
N/A
N/A
N/A
N/A
N/A
CKD4548
48.545.53.048.2
45.2 1.5
N/A
N/A 26.2N/A N/A N/A N/A N/A
N/A
N/A
N/A
1231.9
1155.776.21224.3
1148.1 38.1
N/A
N/A
N/A
N/A
N/A
12.2 N/A
11.8 N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
All dimensions and specifications are approximate. Performance characteristics are based on uniform static loads and may be affected by
distribution of load, handling methods, number and type of access doors and temperatures beyond the range of 0° F to 120° F.
Cardholder
93 |
ID Plate
Label Placard*
Placard Board*
BulkPak Covers
B u l k P a k ® 4 8 4 5 H D / H D R C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Model
L (A)
Inside
Dimensions
Maximum
Loaded Stack
Internal
Container
Product
(lb.)
(lb.) (cu. ft.)
(F)
Height
L (D) W (E)
Static
Dynamic
Width
Return
Height
W (B)
H (C)
CONTAINERS
HDRS4548-19 48.0
45.0
19.3
44.3 41.3
12.7
N/A
2,000
102.0
13.2
6 high
6 high
1:1
N/A
N/A
N/A
(Fixed wall)
1219.2
1143.0
490.2
1125.2 1049.0
322.6
N/A
900.0
45.9
0.37
N/A
N/A
N/A
N/A
N/A
N/A
(Fixed wall)
1219.2
1143.0
541.0
1125.2 1049.0
N/A
N/A
(Fixed wall)
1219.2
1143.0
629.9
1125.2 1049.0
1219.2 1143.0 635.0 1122.71046.5
1219.2 1143.0 863.6 1122.71046.5
1219.2 1143.0 863.6 1125.21054.1
1219.2 1143.0 990.6 1122.71046.5
1219.2 1143.0 990.6 1125.21054.1
1219.2 1143.0 1066.8 1122.71046.5
1219.2 1143.0 1066.8 1125.21054.1
1219.2 1143.0 1117.6 1125.21054.1
1219.2 1143.0 1168.4 1125.21054.1 1003.3
1219.2 1143.0 1219.2 1122.71046.5 1049.0
1219.2 1143.0 1219.2 1125.21054.1 1054.1
1219.2 1143.0 1270.0 1122.7 1046.5
1099.8
43.5
29.1
1219.21143.01270.01125.2 105
1104.9
739.1
HDRS4548-21
HDRS4548-24
48.0
48.0
HDR4845-25 NV 48.0
HDR4845-34NV 48.0
HD4845-34
HDR4845-39
HD4845-39
HDR4845-42
HD4845-42
HD4845-44
HD4845-46
HDR4845-48
HD4845-48
HDR4845-50
HD4845-50
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
48.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
45.0
21.3
24.8
25.0
34.0
34.0
39.0
39.0
42.0
42.0
44.0
46.0
48.0
48.0
50.0
50.0
44.3 41.3
44.3 41.3
44.2 41.2
44.2 41.2
44.3 41.5
44.2 41.2
44.3 41.5
44.2 41.2
44.3 41.5
44.3 41.5
44.3 41.5
44.2 41.2
44.3 41.5
44.2 41.2
44.3 41.5
14.7
N/A
373.4
N/A
18.0
N/A
457.2
N/A
18.5
13.1
469.9
27.5
698.5
332.7
13.1
332.7
27.5
13.1
698.5
332.7
32.3
820.4
32.5
825.5
35.4
899.2
35.5
901.7
37.5
952.5
39.5
41.3
41.5
43.3
27.1
688.3
18.1
459.7
21.1
535.9
21.1
535.9
23.1
586.7
25.1
637.5
27.1
688.3
27.1
688.3
29.1
739.1
2,000
900.0
2,000
900.0
2,000
900.0
2,000
900.0
1,750
788.0
2,000
900.0
1,750
788.0
1,700
765.0
1,500
675.0
1,500
675.0
1,500
675.0
1,700
765.0
1,500
675.0
1,700
765.0
1,500
675.0
108.0
15.4
48.6
0.43
120.0
19.2
54.0
0.54
119.0
19.5
53.6
0.55
145.0
29.0
65.3
0.81
136.0
29.3
61.2
0.82
166.0
34.0
74.7
0.95
155.0
34.6
69.8
0.97
175.0
37.3
78.8
1.04
161.0
37.8
72.5
1.06
164.0
39.9
73.8
1.12
170.0
42.0
76.5
1.18
188.0
43.5
84.6
1.22
175.0
44.2
78.8
1.24
199.0
45.6
89.6
1.28
183.0
46.3
82.4
1.30
6 high
N/A
6 high
N/A
6 high
N/A
6 high
N/A
6 high
4 high
N/A
4 high
N/A
3 high
N/A
6 high
3 high
N/A
N/A
4 high
N/A
4 high
N/A
4 high
N/A
4 high
N/A
4 high
N/A
4 high
N/A
4 high
N/A
2 high
N/A
2 high
N/A
2 high
N/A
2 high
N/A
2 high
N/A
2 high
N/A
2 high
N/A
4 high
2 high
N/A
N/A
4 high
N/A
2 high
N/A
4 high
2 high
N/A
N/A
1:1
1:1
N/A
1.9:1
N/A
2.6:1
N/A
2.6:1
N/A
1.4:1
N/A
1.4:1
N/A
2.0:1
N/A
2.0:1
N/A
1.9:1
N/A
1.8:1
N/A
1.8:1
N/A
1.8:1
N/A
1.7:1
N/A
1.7:1
N/A
N/A
N/A
N/A
N/A
12.4
315.0
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
33.0
N/A
838.2
16.8
15.2
426.7
366.1
N/A
29.4
406.4
N/A
746.8
16.0
12.4
315.0
16.0
406.4
N/A
N/A
15.2
553.7
386.1
16.0
406.4
16.0
406.4
16.0
406.4
746.8
746.8
21.8
15.2
553.7
386.1
N/A
29.4
406.4
N/A
746.8
16.0
33.0
838.2
21.8
15.2
553.7
386.1
N/A
29.4
406.4
N/A
746.8
16.0
N/A
655.3
N/A N/A
N/A N/A
N/A N/A
25.8 655.3
29.4
N/A
N/A
N/A 838.2
746.8
N/A
N/A
N/A
25.8 29.4
N/A
N/A
33.0
29.4
N/A
N/A
665.3
746.8
N/A
N/A
N/A
838.2
746.8
N/A
N/A
N/A
25.8
29.4
N/A
21.8
N/A
N/A
33.0
29.4
N/A
N/A
N/A
N/A
33.0
25.8 838.2
655.3
N/A N/A
Fork Openings
(w/o covers)
(w/o covers)
Width
Model
Assembled
Collapsed
Assembled
HDRS4548-193.6
3.6
10.3
9.7 N/A 90 N/A 130
Height
(Fixed wall)
91.4
261.6
246.4
N/A
N/A
N/A
HDRS4548-213.6
91.4
3.6
10.3
9.7
N/A
90
N/A 130
(Fixed wall)
91.4
N/A
91.4
261.6
246.4
N/A
N/A
N/A
HDRS4548-243.6
3.6
10.3
9.7
N/A
72
N/A 104
(Fixed wall)
91.4
261.6
246.4
N/A
N/A
N/A
3.6
10.3
9.7 144
91.4
HDR4845-253.6
91.4
NV
HDR4845-343.6
91.4
NV
HD4845-343.5
3.6
10.3
9.7
54
36
78
52
3.5
9.6
9.6 54 36 130 52
3.6
10.3
9.7
90
36 130 52
3.5
9.6
9.6 90 36 130 52
3.5
9.6
9.6 72 36 104 52
3.5
9.6
9.6 72 36 104 52
3.6
10.3
9.7
54
36 104 52
3.5
9.6
9.6 54 36 104 52
3.6
10.3
9.7
54
36
78
52
91.4 91.4 261.6 246.4N/A N/A N/A N/A
HD4845-503.5
9.6 144 54 208 78
88.9 88.9 243.8 243.8N/A N/A N/A N/A
HDR4845-503.6
9.6
91.4 91.4 261.6 246.4N/A N/A N/A N/A
HD4845-483.5
3.5
88.9 88.9 243.8 243.8N/A N/A N/A N/A
HDR4845-483.6
54 208 78
88.9 88.9 243.8 243.8N/A N/A N/A N/A
HD4845-463.5
9.7 144
88.9 88.9 243.8 243.8N/A N/A N/A N/A
HD4845-443.5
10.3
91.4 91.4 261.6 246.4N/A N/A N/A N/A
HD4845-423.5
3.6
91.4 261.6 246.4N/A N/A N/A N/A
88.9 88.9 243.8 243.8N/A N/A N/A N/A
HDR4845-423.6
91.4 261.6 246.4N/A N/A N/A N/A
91.4 91.4 261.6 246.4N/A N/A N/A N/A
HD4845-393.5
N/A
72 208 104
88.9 88.9 243.8 243.8N/A N/A N/A N/A
HDR4845-393.6
N/A
3.5
9.6
9.6 54 36 78 52
88.9 88.9 243.8 243.8N/A N/A N/A N/A
| 94
56" x 48", 62" x 48", 64" x 48" and 65" x 48" BULKPAK
Extended-length containers accommodate long and hard-to-fit components and parts. Choose from a variety of container heights, door styles and door
configurations to meet your application needs.
Available only from ORBIS...the 62" x 48" bulk collapsible container offers the highest cube utilization in the industry today. The BulkPak® 6248 HD Series
containers are ideal for the storage and transport of long, heavy parts. The BulkPak® 6448 HD Series is also available for lengthy, hard-to-fit parts. With
weight capacities up to 1,500 pounds, these containers are ideal for all types of automotive and industrial applications. The all-plastic picture frame
bottom reduces the risk of short-forking loads, while offering full recyclability. Self-standing sidewalls make assembly and collapse easy and safe.
Unique 62"– x 48" footprint optimizes
a standard 53’ trailer, for greater
freight efficiencies.
HD6248-25
Extra wide
access door
56 x 48, 62 x 48, 64 x 48 and 65 x 48
n
Ideal for the storage and transport of long, heavy parts
n
Weight capacities up to 2,000 pounds
n
n
Self-standing
sidewall
on all sizes
Access door configurations include choice of 0, 1 or 2
doors on 48" side and 2 standard doors on 56" side.
n
Four-way fork entry
n
Custom protective dunnage is available for all
ORBIS BulkPak containers. (See pp. 13-18).
All-plastic picture frame bottom with rounded
legs for easy fork truck handling and reduced
risk of “short forking”.
Cardholder
95 |
ID Plate
Label Placard*
Placard Board*
HD6448-50
Fabricated BulkPak
Covers available
(56 x 48, 62 x 48, 64 x 48 and 65 x 48)
E x t e n d e d L e n g t h B u l k P a k ® C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Maximum
Internal Loaded Stack
Container
Product
Width
Height
Return
(lb.)
(lb.) (cu. ft.) Static Dynamic Ratio Long Side Short Side Long Side Short Side
(F)
Height
L (D) W (E)
Inside
Dimensions
Model
L (A) W (B) H (C)
CONTAINERS
HDRS5648-19 56.5 48.0 19.0 53.3 44.8
11.7
N/A
2,000 128.0 16.3 6 high 4 high
1:1
N/A
N/A
N/A
N/A
1435.1
1219.2
482.6
1353.8
1137.9
297.1
N/A
900
57.6
0.46
N/A
N/A
N/A
N/AN/AN/A N/A
Fixed Wall
HDR5648-25 NV 56.5 48.0 25.6 53.3 44.8
18.0
13.6
2,000 163.0 24.5 6 high 4 high
2:1
12.2
9.0
44.3
32.4 1435.11219.2 650.2 1353.81137.9
HDR5648-34 NV 56.5
48.0
34.6
53.3 44.8
457.2
345.4
26.9
13.6
900
73.3
2,000
198.0
2:1
N/A
345.4
34.9
22.0
1435.11219.2 1066.8 1353.81137.9
886.5
558.8
HD6248-25
62.5 48.0
17.9
13.1
1587.5
1219.2
635.0
1498.6
1130.3
454.7332.7675.0
75.20.80
N/A
34.0
59.0 44.5
62.5 48.0
1587.51219.21270.01498.61130.3 1104.9
HD6448-25
64.5 48.0
25.0
60.5 44.5
1638.31219.2 635.0 1536.71130.3
HD6448-34
64.5 48.0
1638.31219.2 863.6 1536.71130.3
34.0
60.5 44.5
43.5
29.0
736.6
1,500
675.0
206.0
N/A
N/A
28.7 4 high
252.0
42.6
4 high
4 high 1.9:1
823.0
40.8
30.6 436.9
436.9
1036.3
777.2
20.2
15.4
44.3
32.4 513.1
391.2
1125.2
823.0
N/A
12.0
N/A
N/A
N/A N/A 304.8 N/A
67.4
4 high
113.4 1.88
3 high
2 high
N/A
N/A
2.6:1
1.7:1
N/A
17.0
12.0
46.0
30.0
762.0
62.5 48.0
1,500
N/A
2 high
1125.2
1587.5
1219.2
863.6
1498.6
1130.3
698.5332.7675.0
92.7
1.19N/AN/AN/A431.8 304.8 1168.4 762.0
HD6248-50
13.1
1.34
N/A
4 high
228.6
17.2
59.0 44.5
27.5
99.0
167.0
47.9
309.9
17.2
HD6248-34
50.0
59.0 44.5
900
1,500
1.03
N/A
682.8
56.5
25.0
89.1
N/A
2.6:1
1435.11219.2 878.8 1353.81137.9
53.3 44.8
220.0
N/A
3 high
HDR5648-42
42.0
900
N/A
6 high
48.0
2,000
0.69
36.9
30.0
17.0
16.0
46.0
30.0
431.8
406.4
1168.4
762.0
17.9
13.1
1,500
170.0
29.6
4 high
4 high
1.9:1
N/A
12.0
N/A
454.7
332.7
675.0
76.5
0.83
N/A
N/A
N/A
N/A
304.8
N/A
27.5
13.1
1,500
208.0
44.0
4 high
3 high
2.6:1
17.0
12.0
46.0
698.5
332.7
N/A
N/A
N/A
431.8
304.8
1168.4
30.0 762.0
30.0 762.0
4 high
2 high
1.7:1
17.0
16.0
46.0
30.0
N/A
N/A
N/A
431.8
406.4
1168.4
762.0
5 high
4 high
1:1
N/A
N/A
N/A
N/A
HD6448-50
64.5 48.0 50.0 60.5 44.5
43.5
1638.31219.2 1270.0 1536.71130.3 1104.9
HDRS6548-19 64.5 48.0 19.0 61.3 44.8
11.7
29.0
736.6
N/A
675.0
1,500
675.0
2,000
93.6
256.0
115.2
160.0
1.23
69.7
1.95
18.8
Fixed Wall1638.3
1219.2
482.6
1557.0
1137.9
297.1
N/A
900
72.0
0.53
N/A
N/A
N/A
N/AN/A N/AN/A
HDR6548-25 NV 64.5 48.0 25.6 61.3 44.8
18.0
13.6
2,000 182.0 28.3 5 high 4 high 1.9:1
12.2
9.0
50.3
32.4 1638.31219.2 650.2 1557.01137.9 457.2
345.4
900
81.9 0.79
N/A
N/A
N/A
309.9
228.6
1277.6
823.0
HDR6548-34 NV 64.5 48.0 34.6 61.3 44.8
26.8
13.6
2,000 218.0 42.6 5 high 3 high 2.6:1
17.2
17.2
48.8
30.6 1638.31219.2 878.8 1557.01137.9 680.7
345.4
900
98.1 1.19
N/A
N/A
N/A
436.9
436.9
1239.5
777.2
HDR6548-42
64.5 48.0 42.0 61.3 44.8
34.9
22.1
2,000 242.0 55.3 4 high 2 high 1.9:1
20.2
15.4
50.3
32.4 1638.31219.2 1066.8 1557.01137.9 886.5
561.3
900
108.9 1.55
N/A
N/A
N/A
513.1
391.2
1277.6
823.0
HDR6548-50
64.5 48.0 50.0 61.3 44.8
42.9
22.1
2,000 252.0 68.0 4 high 2 high 2.3:1
24.4
15.4
50.3
32.4 1638.31219.2 1270.0 1557.01137.9 1089.7
561.3
900
113.4 1.90
N/A
N/A
N/A
619.8
391.2
1277.6
823.0
Fork Openings
(w/o covers)
(w/o covers)
Width
Model
Assembled
Collapsed
Assembled
HDRS5648-193.5
3.5
10.8
10.8 N/A 45 N/A 110
Height
Fixed Wall
88.9
88.9
274.3
274.3
N/A
N/A
N/A
N/A
HDR5648-25 NV
3.5
3.5
11.8
11.8
72
45
176
88
88.9
88.9 299.7 299.7N/A N/A N/A N/A
HDR5648-34 NV
3.5
3.5
88.9
88.9 325.1 325.1N/A N/A N/A N/A
12.8
72
176
66
HDR5648-423.5
3.5
88.9 350.5 350.5N/A N/A N/A N/A
CHDRT6248
HD6248-343.5
3.5
88.9 330.2 330.2N/A N/A N/A N/A
Fabricated cover available
CHDRT6448/6548 Fabricated cover available
13.8 36
27
Available Covers
CHDRT5648
Fabricated cover available
88.9
13.8
12.8
18 100 44
HD6248-253.5
3.5
88.9 330.2 330.2N/A N/A N/A N/A
88.9
88.9
13.0 13.0 63 36 160 80
13.0 13.0 63 18 160 60
HD6248-503.5
3.5
88.9 330.2 330.2N/A N/A N/A N/A
88.9
13.0 13.0 27 18 60 40
HD6448-253.5
3.5
88.9 330.2 330.2N/A N/A N/A N/A
88.9
13.0 13.0 63 36 144 72
HD6448-343.5
3.5
88.9 330.2 330.2N/A N/A N/A N/A
88.9
13.0 13.0 63 18 144 54
HD6448-503.5
3.5
88.9 330.2 330.2N/A N/A N/A N/A
88.9
13.0 13.0 27 18 54 36
HDRS6548-193.5
3.5
10.8
10.8
45
45
90
90
Fixed Wall
88.9
274.3
274.3
N/A
N/A
N/A
N/A
10.8
10.8
72
36
144
72
88.9
HDR6548-25 NV
3.5
3.5
88.9
88.9 274.3 274.3N/A N/A N/A N/A
HDR6548-34 NV
3.5
3.5
88.9
88.9 274.3 274.3N/A N/A N/A N/A
10.8
72
3.5
3.5
88.9 274.3 274.3N/A N/A N/A N/A
90
36
HDR6548-503.5
88.9
18
90
54
88.9 274.3 274.3N/A N/A N/A N/A
10.8 36
18
144
10.8
10.8 36
27
HDR6548-423.5
88.9
10.8
10.8
36
| 96
70" x 48" and 78" x 48" BULKPAK
The BulkPak® 7048 HDR Series containers can fit almost any part or component and replaces other forms of packaging such as metal racking that can rust.
All containers can be stacked, without racking, assembled or collapsed. The BulkPak® 7848 HDR Series containers were designed to handle extremely long,
hard-to-fit parts.
Available in 5 heights:
19", 25", 34", 41" and 50"
HDR7048-34
Access doors available on the 70"
side feature articulated hinges to
allow the door to lay flat.
All-plastic picture
frame bottom.
HDR7848-34
Closed deck
70 x 48 and 78 x 48
n
Ideal for the storage and transport of long, heavy parts
n
n
Multiple access door configurations available.
n
Four-way fork entry
n
Custom protective dunnage is available for all
ORBIS BulkPak containers. (See pp. 13-18).
70" x 48" containers offer a wing-style access door on
the 34" and 50" height. (pictured at right)
Cardholder
97 |
ID Plate
Label Placard*
Placard Board*
Fabricated BulkPak
Covers available
(70 x 48 and 78 x 48)
B u l k P a k ® C o n t a i n e r S p e c i f i c a t i o n s (Upper Dimensions: English, Lower Dimensions: Metric)
Outside
Dimensions
Model
L (A)
W (B)
H (C)
Inside
Dimensions
Internal
Container
Product
(lb.)
(lb.) (cu. ft.)
(F)
Height
L (D) W (E)
CONTAINERS
HDRS7048-19 70.0 48.0 19.0 66.4 44.5
1778.0 1219.2 482.6 1686.61130.3
Fixed Wall
HDR7048-25 70.0 48.0 25.0 66.4 44.5
12.0
N/A
304.8
N/A
17.9
13.3
1778.0 1219.2 635.0 1686.61130.3
454.7
337.8
HDR7048-34
70.0
26.7
13.3
1778.0 1219.2 863.6 1686.61130.3
678.2
337.8
HDR7048-50
70.0
42.9
29.2
1778.0 1219.2 1270.0 1686.61130.3
1089.7
741.7
HDR7848-25
78.0
17.9
13.3
1981.2 1219.2 635.0 1892.31130.3
454.7
337.8
HDR7848-34
78.0
26.7
13.3
1981.2 1219.2 863.6 1892.31130.3
678.2
337.8
48.0
48.0
48.0
48.0
34.0
50.0
25.0
34.0
66.4 44.5
66.4 44.5
74.5
74.5
44.5
44.5
1,500
675.0
1,500
675.0
1,500
675.0
1,500
675.0
1,500
675.0
1,500
675.0
142.0
20.7
63.9
0.58
161.0
30.6
72.5
0.86
228.0
46.0
102.6
1.29
303.0
73.5
136.4
2.06
173.0
34.9
77.9
0.98
230.0
52.3
103.5
1.46
Maximum
Loaded Stack
Static
Width
Height
Return
Dynamic Ratio Long Side Short Side Long Side Short Side
4 high
4 high
N/A
N/A
4 high
4 high
N/A
N/A
4 high
3 high
N/A
N/A
4 high
2 high
N/A
N/A
4 high
4 high
N/A
N/A
4 high
3 high
N/A
N/A
1:1
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
12.4
N/A
33.0 1.9:1
N/A
2.6:1
N/A
1.7:1
N/A
1.9:1
N/A
2.6:1
N/A
N/A
N/A
315.0
N/A
838.2
16.7
16.8
45.7
33.0 424.2
426.7
1160.8
838.2
16.7
21.8
45.7
33.0 424.2
553.7
1160.8
838.2
N/A
12.4
N/A
33.0
N/A
315.0
N/A
838.2
16.8
16.8
45.7
33.0 426.7
426.7
1160.8
838.2
Fork Openings
(w/o covers)
(w/o covers)
Width
Model
Assembled
Collapsed
Assembled
HDRS7048-193.5
3.5
11.9
11.9 45
45
85
85
Height
Fixed Wall
Available Covers
CHDRT7048
Fabricated Cover Available
CHDRT7848
Fabricated Cover Available
88.9
302.3
302.3
HDR7048-253.5
88.9
3.5
11.9
11.9 72
88.9 302.3 302.3N/A N/A N/A N/A
88.9
N/A
N/A
36 136 68
3.5
88.9 302.3 302.3N/A N/A N/A N/A
3.5
88.9 302.3 302.3N/A N/A N/A N/A
51
34
3.5
88.9 302.3 302.3N/A N/A N/A N/A
11.9 72
36 128 64
HDR7848-343.5
3.5
88.9 302.3 302.3N/A N/A N/A N/A
88.9
11.9
11.9 72
18
HDR7848-253.5
88.9
11.9
11.9 27
27 136 51
HDR7048-503.5
88.9
11.9
11.9 72
N/A
HDR7048-343.5
88.9
11.9
N/A
27 128 48
BULKPAK® SUPPORT
ORBIS offers many services to support our customers and help them get the most out of their
returnable bulk packaging solutions.
Contact your ORBIS sales representative for more information regarding:
n
BulkPak material handling guidelines
n
Application specific capacity ratings and stack height recommendations
n
Additional BulkPak product details and specifications
n
Training literature for BulkPak maintenance practices
Visit ORBIS Corporation on YouTube for a variety of instructional
BulkPak videos: www.youtube.com/orbiscorp
| 98
BULKPAK® TUBS
Automotive | Transportation Equipment | Appliance | Industrial Equipment | Electronics | Telecommunications | Furniture | Windows/Doors
ORBIS’ BulkPak® HDRS series of containers was developed to meet the specific industry need for shorter, sturdier containers with non-collapsible sidewalls
and one-piece molded base construction. Designed specifically for applications with high weight, low volume load requirements, these tubs are available
in a variety of footprints, from 30"x 16" to 70" x 48".
These reusable containers provide a heavy-duty alternative to steel tubs, stillages, wood crates and other alternative packaging systems. Unlike fixed wall
steel stillages, ORBIS heavy-duty BulkPak containers stack securely with each other for warehouse space savings.
Based on the standard footprints, these containers are designed and constructed to efficiently move, store and ship automotive, appliance and transportation
equipment components. These one-piece containers are structural-foam molded in high density polyethylene for durability. Custom protective dunnage
is available for all ORBIS BulkPak containers. (See page13-18).
Non-collapsible containers
for heavy, dense loads.
HDRS4845-24
HDRS5648-19
HDRS3230-18
HDRS3016-19
Bulk Tote
Reinforced fork entry pockets
support heavy loads.
BENEFITS
ADDITIONAL SIZES AVAILABLE:
n
No assembly or collapse required
n
HDRS4048-16 (p. 88)
n
Stacks securely
n
HDRS4548-19 (p. 94)
n
Ideal for high weight, low volume loads
n
HDRS4548-21 (p. 94)
n
n
HDRS6548-19 (p.96)
n
All sizes offer 4-way forktruck entry
n
HDRS7048-19 (p.98)
n
NEW! 30 x 16 BulkTote ideal for line-side efficiency
Outside
Dimensions
Model
HDRS3016-19
HDRS3230-18
HDRS4845-24
HDRS5648-19
L
30.0
32.0
48.0
56.5
W
16.0
30.0
45.0
48.0
H
19.2
18.0
24.0
19.0
Inside
Dimensions
L
27.1
29.2
43.0
53.3
W
13.4
27.3
41.3
44.8
Product
Clearance
11.0
11.5
18.0
11.7
Container
Capacity
(lb.)
500
2,000
2,000
2,000
Weight
(lb.)
Internal
Volume
(cu. ft.)
30.0
50.0
120.0
128.0
2.23 5.40
19.2
16.3
Maximum
Loaded Stack
Static
4 high
6 high 6 high 6 high Dynamic
40' Container 53' Container
Quantities
Quantities
2 high435 N/A
5 high
210300
4 high
72300
4 high45 110
Additional sizes available. Please see individual BulkPak pages for HDRS specifications.
99 |
CUSTOM BULK CONTAINERS
Automotive | Transportation Equipment | Appliance | Industrial Equipment | Electronics | Telecommunications | Furniture | Windows/Doors
ORBIS fabricates bulk containers to deliver truly unique solutions for the most demanding applications. Add custom features to existing containers for
additional functionality. These highly durable custom solutions from ORBIS are cost-effective alternatives to steel or metal transport racks. ORBIS’ standard
container designs allow for reusability and accommodate a wide variety of dunnage. Also, ORBIS Sales Engineers provide dunnage design capabilities and
expertise to provide a fully integrated solution. ORBIS Sales Engineers work directly with customers to analyze their needs and recommend a customized
solution to meet the specific requirements of the application.
Covers can be customized to
meet any customer need.
45 x 48 with doors
and hinged cover
ID plates and a variety
of identification options
are available.
129 x 48
support heavy loads.
CUSTOM BULK CONTAINERS
n
World class durability provides the strength and weight load
capability required for the most rugged applications.
n
Can be configured with various drop door, sidewall,
n
Collapsible or straight-wall styles available.
Multiple access door styles
available, including drop
doors, barn doors and fully
removable doors.
closure and cover options.
A variety of closures
are available, including
hinge sets.
POPULAR FEATURES
n
Removable walls and access doors
n
Reinforced corners
n
n
Hinged lids
n
Fork strap removal
Multiple reinforcement
options available for
additional durability.
Single or double side
load access available
on any container.
Reinforcement plates
add strength.
Full container
access available
| 100
MAXIMUS™ CONTAINERS
Automotive | Transportation Equipment | Appliance | Industrial Equipment
The side-loading Maximus is ideal for delivering sequenced parts to the line. Replace heavy metal transport racks with this durable, one-piece bulk solution
to handle and deliver parts to the line faster than ever. Due to advanced engineering, the rugged Maximus can be prototyped and manufactured much
more rapidly than traditional metal racks with pigeon hole dunnage, while exhibiting comparable durability.
The side-loading feature improves productivity and reduces worker strain. Maximus containers are ideal for long parts used in the automotive, appliance
and transportation equipment industries. Maximus containers reduce labor costs by lowering handling times. The one-piece Maximus can be delivered
right to the line for immediate part availability with no unwrapping or unbanding.
Maximus containers enable versatile system integration that offers stacking compatibility with bulk containers and similar pallet systems. These containers
prevent product shift or damage from dust /contaminants during transport with multiple closure options, including a heavy-duty vinyl curtain with easy
velcro closure.
ORBIShield® fabric
dunnage available
Additional footprints
and heights available.
Structural foam molded
base and sidewalls for
strength and durability.
HD4845-50
4-way fork and
handtruck entry
HD4845-50
Top caps or
covers available
MAXIMUS™ CONTAINERS
n
Flexible, cost-effective design that eliminates thousands of dollars
in tooling costs and weeks of design and manufacturing lead
times of steel racks.
Accommodates
vinyl curtains and
covers to keep parts
in and dirt out.
n
Supports Q1, ISO and zero-defect initiatives.
n
Offers same load capacity as comparably sized bulk containers.
n
Multiple identification options available (see pg. 102)
n
Approximately 20% less expensive on average
compared to a steel rack.
POPULAR APPLICATIONS:
HD4845-50
101 |
n
Door trim panels
n
Grills
n
Center consoles
n
Wiring harnesses
n
Pillar trim
n
Headlamps
n
Spoilers
n
Coils/springs
MAXIMUS™ RACKS
Automotive | Transportation Equipment | Appliance | Industrial Equipment | Furniture | Window/Door
ORBIS offers a team of Design and Sales Engineers that work closely with customers to analyze their system and design ORBIShield® dunnage to meet their
requirements. ORBIS engineers provide technical expertise, design experience, personalized service, immediate design feedback, expedited prototyping and
seamless implementation.
These racks are designed with single or double-sided access and offer a flexible, cost-effective design that eliminates tooling costs and weeks of design
and manufacturing lead times for metal racks. Maximus racks are available in all standard bulk container sizes. Custom sizes and ORBIShield dunnage
can be designed to create a unique Maximus solution. (See pp. 13-18).
Single or double-sided
access available
MAXIMUS™ RACKS
n
Reduce labor costs by lowering handling times and offer
n
Easily accommodates a wide array of custom-designed
full recyclability
ORBIShield® dunnage including plastic corrugated
divider sets,hanging bags, trays, and solid HDPE.
n
Durable metal frame can be easily removed and recycled.
n
Treated metal frame is rust-free, so no rust debris will
contaminate parts during storage or shipment.
n
Cardholder
Racks are 90% plastic, for easy recycling.
ID Plate
Label Placard*
Placard Board*
Fabricated cover
available (CHDR5648)
| 102
PRODUCT INDEX
Model
Page
1090 x 1420 GlassPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1100 x 1200 BeerPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1100 x 1240 BeerPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1120 x 1300 BulkPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1150 x 1250 BulkPal (repairable) Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1180 x 1250 BulkPal (repairable) Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1180 x 1265 BulkPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1180 x 1250 BulkPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-72
1200 x 1000 (39 x 47) SuperPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
24 x 24 POP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
24 x 48 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
24 x 48 POP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
30 x 32 CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
30 X 32 TC CIISS 1408 Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 75
30 x 32 TC CIIS 16/3215 Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53, 75
30 x 36-B SBRR CITS SO LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
30 x 36 TOPCAP CISS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65,75
32 x 38 HD LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
32 x 38 HD TOPCAP Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53,75
32 x 45 CISS LP 300 GA Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
32 x 45 TOPCAP CISS 205 GA Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65, 75
32 x 48 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
36 x 36 CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
36 x 36 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
36 x 40 FG Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
36 x 42 FG Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
36 x 42 FM FG Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
36 x 46 FM FG Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
36 x 48 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
36 x 48 FG Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
36 x 48 FM FG Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
37 x 37 NPL 350 Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
37 x 37 BevPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
39 x 47 (1200 x 1000) SuperPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
39 x 47 FM SuperPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
40 x 40 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
40 x 40 DY LP A Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
40 x 48 3-Drum HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
40 x 48 CP EXP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
40 x 48 CP EXP with runners Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NEW! 40 x 48 XP Economy Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
NEW! 40 x 48 XP Medium Duty Pallet (MD) . . . . . . . . . . . . . . . . . . . . . . . . . 68
NEW! 40 x 48 XP Heavy Duty Pallet (HD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
40 x 48 FM GrabPal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
40 x 48 FM HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
40 x 48 FM OP CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 x 48 FM OP CIISF LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 x 48 FM RACK’R Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 FM RCKO Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 FM RCKO LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 FRS Freezer Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
40 x 48 GMA TOPCAP C CISS Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
40 x 48 GrabPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
40 x 48 HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
40 x 48 NPL 352 Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
40 x 48 OP CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 x 48 OP CIISF LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 x 48 POP Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
40 x 48 PSB Pallet Support Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
103 |
Model
Page
40 x 48 RACK’R Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RCKO Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RCKO LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RII CIISC PC FRM Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RII CIISC PC FRM LPD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RII CIISC RNR Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RII CIISC STR Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RII CIISC STR GRM Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 RII CIISC STR LPD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
40 x 48 Stack’R LD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
40 x 48 Stack’R MD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 x 48 Stack’R HD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
40 x 48 TRN2Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
40 x 48 TRN3 Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
40 x 48 VERSA PAL Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
42 x 30 Small Format Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
42 x 42 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
42 x 48 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
42 x 48 FM HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
42 x 48 HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
42 x 48 POP Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
44 x 48 POP Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
44 x 56 BulkPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
44 x 56 DC HI Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
44 x 56 DC LO Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
44 x 56 EndPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
44 x 56 HD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
44 x 56 NovaLock® Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
44 x 56 OCP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
44 x 56 Top Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
44 x 60 HD Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
45 x 45 CITS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
45 x 47.5 BulkPal Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
45 x 48-2 MI SBRR CISS LP .250GA Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
45 x 48-BR CIISF LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
45 x 48-BR MI CISF LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
45 x 48-BR SBRR CIISF LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
45 x 48-BR SBRR CISF LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
45 x 48 CIISS TOPCAP Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
45 x 48 HDSC TOPCAP Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
45 x 48 Journey Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
45 x 48 Journey Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60, 75
45 x 48 MP3 TOPCAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 69, 75
45 x 48 PT Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
45 x 54 MI CISS LP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
45 x 48 SFP Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
46 x 48 POP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
48 x 48 CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
48 x 48 Drum OP CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
48 x 48 FM Drum OP CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
48 x 48 FM HD Drum Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
48 x 48 FM HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
45 x 48 FM JOURNEY Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PRODUCT INDEX
Model
Page
48 x 48 HD DRM Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
48 x 48 HDSC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
48 x 48 MI CISF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
48 x 48 POP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
48 x 60 CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
48 x 72 CIISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
AF-I Agri/Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AF-21 Agri/Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AF2416-10 NPL 655 Agricultural Container . . . . . . . . . . . . . . . . . . . . . . . . . 35
AF2013-6 NPL 670 Agricultural Container . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AF3016-4 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Asset Tracking Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
AST2416-2.5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AST2416-8 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AST2420-2.5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AST2420-10 Hand-Held Containerr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AST2420-12 Hand-Held Containerr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
AST3220-12 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BA 1055 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BA 1080-2 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BA 1080-3 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BA 1080-5 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BA 1080-5A Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BA 2100-2 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 207 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 208 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 210 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 220 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 250 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 225 W Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BB 270-SL Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
Bev 20C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Bev 2LC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
BC4840-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
BC4842-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
BP 302 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BP 304 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BP 308 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BP 314 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BP 316 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT105 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT2622-27 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT2622-37 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT2622-50 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-42
BT2722-27 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT2722-37 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT2722-50 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-42
Model
Page
BT2922-6 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-42
BT2926-51 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-42
BulkPak Cut-N-Weld Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
CAST2416-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
CAST2420-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
CFC2415 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CGP4048 BulkPak Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
CGS6040 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CGS6050 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CH10 - 2 snap Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
CH10 - Adhesive Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
CH10LS - 2 snap Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
CH14 - Adhesive Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
CH16 - Notched Adhesive Container ID Option . . . . . . . . . . . . . . . . . . . . . 11, 27
CH20LS - 2 snap Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
CHDR3230 BulkPak Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
CHDR4048 BulkPak Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
CHDR4548 BulkPak Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91, 92, 93
CHDRT5648 BulkPak Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
CHDT6448/6548 BulkPak Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
CHFC49 Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHSO Spring Clip Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 27
CHSO291, CHSO292 Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHSO392 Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHSO491 Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CHV73-NFV2 - Adhesive Container ID Option . . . . . . . . . . . . . . . . . . . . . . . 11
CHV81-2AHI - Adhesive Container ID Option . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Clip, 2-Hole Cardholder Container ID Option . . . . . . . . . . . . . . . . . . . . . . . 27
CKD3230 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
CKD4845 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92, 93
CNO2416-1 Poultry Container Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CNO2416-1 NPL1100 Poultry Container Cover . . . . . . . . . . . . . . . . . . . . . . 37
CNO2416-1 NPL1101 Poultry Container Cover . . . . . . . . . . . . . . . . . . . . . . 37
CNOX2416-3 Poultry Container Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
COL2416-3 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
COL2416-7 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
COL2420-2 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
COL2420-3 Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
Colors Product Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Container Management Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
CR2420-9 3-H NPL 677 Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CR2416-10 3-H NPL 678 Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CR2420-7 1-H NPL 685-02 Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . 38
CR2420-7 3-H NPL 686 Case Ready Meat . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
CT1085 Chill Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Custom Bulk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
DA 2412 Dairy Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DFP24-202 Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 30
DGS60100 Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DGS6040 Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DGS6050 Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Divider Sheets/Layer Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
| 104
PRODUCT INDEX
Model
Page
Model
DO 101 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DO 1080 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dunnage, ORBIShield Custom Protective . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBT2416-5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBT2420-4 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EBTH2416-5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECD2416-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ECD2420-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESO2416-5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESOA2416-11 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESOH2416-5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FA1215-089 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FC1215-089 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FCSO1215-4 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FP03 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FP06 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FP07 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FP075 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FP142 (P) Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FPD06 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FPN182 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GA6040-22 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAX6040-27 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GP4048-34 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39-42
39-42
13-18
Web
Web
Web
Web
Web
Web
Web
Web
Web
Web
Web
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
24
24
24
24
86
86
86
86
Grommets Pallet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
GS6040-13 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
GSX6040-27 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HD4845-34 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
HD6248- 25 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
HDMC4845-27 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
HDMC4845-34 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
HDMX4548-50 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
HDR3230-25 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
HDR3230-25 NV Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
HDR3230-30 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
HDR3230-34 NV Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
NEW! HDRS3016 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81, 99
HDRS3230-18 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84, 99
HDRS4048-16 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
105 |
Page
PRODUCT INDEX
Model
Page
Model
Page
HDRS4548-19 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HDRS4548-24 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HHFC1215-7 Hand Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HHFC2415-11 Hand Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HHFC2422-11 Hand Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot Stamp, Customized Container ID Option . . . . . . . . . . . . . . . . . . . . . . .
Hot Stamp, Loose Letter Container ID Option . . . . . . . . . . . . . . . . . . . . . .
Hot Stamp, Sequential No. Container ID Option . . . . . . . . . . . . . . . . . . . .
Implementation Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KD3230-25 Bulk Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Molded-In Logo Pallet ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ML6040-22 Mini-Load Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ML6040-238 Mini-Load Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ML6040-30 Mini-Load Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MSO1215-4 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MSO2415-4 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2113-3 NPL 681 Agricultural Container . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2113-7 NPL 682 Agricultural Container . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2113-11 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2113-6 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2113-9 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2416-8 NPL 749 Poultry Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2416-9 NPL 750 Poultry Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2416-11 Poultry Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO2416-11H NPL748 Poultry Container . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOH2416-12 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOH2821-14 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOX2416-8 Poultry Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 004 Dairy Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 352 Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 401B Beverage Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 402 Beverage Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 416L Beverage Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 604 Food Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 606 Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 620 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94,99
94
94
96, 99
96
98
20
20
20
20
20
11, 27
11, 27
11, 27
1
83
83
91
91
101
78
21
21
21
10
10
35
35
29
29
29
37
37
37
37
29
29
29
29
29
21
21
37
34
66
33
33
33
33
33
33
33
33
33
33
33
36
36
39-42
NPL 625 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 630 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 634 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 635 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 636 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 640 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 641 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 643 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 649 Bun Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 650 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 652 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 654B Tortilla Basket/Agricultural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 656 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 660/EP401 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 661 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 663 Bread Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 690-02 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 693 Rack Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 700 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 701 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 704 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 705 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 706 Food Handling Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NPL 709 Bakery Dolly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSO1207-5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSO2415-11 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSO2415-11.5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSOA1408-7 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSOA2415-7 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSOA2415-14 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSOAN1215-7 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NSOAN2415-11.5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NXO1215-7 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NXO2415-14 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTE 30 x 52 MI CISS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTE 40 x 48 MI CISC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTE 40 x 48-B MI CISS Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTE 45 x 48 MI CISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
35, 40
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
39-42
42
10
10
10
10
10
10
10
10
10
10
10
10
10
11
11
11
11
11
11
11
10
10
10
10
10
10
10
90
90
90
90
90
90
90
90
| 106
PRODUCT INDEX
Model
Page
Model
OPTE 48 x 48 MI CISF Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPTE 1200 x 1000 CISC Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options, Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options, Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORBIShield Custom Protective Dunnage . . . . . . . . . . . . . . . . . . . . . . . . . . .
Placard - Adhesive Container ID Option . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PlastiCorr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSO1207-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSO1215-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSO2411-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSO2415-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSO2422-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RCSO3215-1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recycling Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RNO2115-5 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RNO2115-9 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RNO2115-12 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RNO2420-10 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Ties Container Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SNX2416-7 Agricultural Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SO2411-9 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SO2726-1 Chill Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SO4815-11 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOA2411-9 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Top Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VAF3016-4 Hand-Held Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90
90
90
11, 27
78
13-18
11
Web
29
29
29
29
29
29
1
29
29
29
29
28
35
10
37
10
10
10
11
75-76
76
36
BRAND INDEX
107 |
Page
BeerPal Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
BulkPal Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 60, 71
BulkPak® Bulk Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-100
DuroCell® Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
FliPak® Hand-Held Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
Grab-A-Block® Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
DuroCell® Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Journey® Pallet/Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Maximus™ Side-Loading Bulk Custom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101-102
NovaLock® Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PlastiCorr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web
Rack’R™ Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
RackoCell® Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Rackstar® Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SmartTrak™ Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Stack’R™ Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 55
StakPak Hand-Held Containers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
Structo-Cell® Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55, 58
SuperPal Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
VersaPal™ Pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
COLORS AND MATERIALS
Hand-Held Containers | Bulk Containers | Pallets
The colors listed below are standard colors for high-density polyethylene (HDPE). Products molded in polypropylene (PP) or other materials may require
a different colorant to resemble these colors. Please contact your ORBIS Sales Representative for additional information. These colors do not represent
stocked finished products, rather standard colorants that are available. Other colors are available, however minimum order quantities, set-up charges or
other special requirements may apply. Please contact your ORBIS Sales Representative for additional information.
Orders requiring FDA compliant colorant and material need to be specified at the time of quotation and order to guarantee FDA materials are used in the
manufacturing process. UV-protective colorants are available upon request. Please contact your ORBIS Sales Representative for additional information.
Exact color match to a specific color reference number is not guaranteed, nor is this printed color reference sheet guaranteed for color match exactness.
Please request a representative color chip, should more specific color information be necessary.
HAND-HELD CONTAINERS*
Grey
Medium Green
*Not all containers manufactured with FDA colorant are FDA compliant. Please contact your
ORBIS Sales Representative for additional information.
Dark Blue
Light Blue
PALLETS
Thermoformed
Black
Royal Blue
Beige
Red
TOP CAPS
Structural Foam
Blue
Structural Foam
Black
Structural Channel
Blue
Thermoformed
Black
Structural Foam
Black
Structural Channel
Black
Structural Foam
Black
Structural Channel
Seafoam Green
Thermoformed
OPTEBulk Black
Structural Foam
OPTEBulk Black
Structural Channel
OPTEBulk Black
BULK CONTAINERS
Rotomolded
Unpigmented
Structural Foam
Blue
The following icons provide an easy identification of ORBIS product features, material characteristics and system capabilities. Look for these icons on each
product page to assist you in selecting the appropriate ORBIS product for your application.
STANDARD MATERIALS: ORBIS primarily uses recyclable polyethylene
SPECIAL MATERIALS: ORBIS offers several specialty materials for
and polypropylene plastic in the manufacture of its containers,
unique and specialized applications. Please contact ORBIS for
pallets and dunnage.
additional information.
Polyethylene (PE) is one of the most widely used plastic materials and offers excellent
If FDA materials are required, please specify when requesting a quote. These materials
chemical resistance, ease of manufacturing, strength, toughness and durability.
have been tested and verified by the FDA and are listed in 21 Code of Federal Regulations.
PE is suited for typical manufacturing environments as the material remains stable
at temperatures encountered in the cold winters and hot summers. For continuous
Products approved by Factory Mutual Research Corporation (FM) as meeting fire rating
normal use, the recommended temperature range is -20° F (-28° C) to 176° F (80° C).
requirements equivalent to wood pallets. Subject to the conditions of approval of a
For short-term exposure, like washing, temperatures should not exceed 212° F (100° C.)
plastic pallet being equivalent to wood pallets as described in the current edition of
the FM Approval Guide.
Polypropylene (PP) material is in the same family as polyethylene and offers excellent
chemical resistance and ease of manufacturing that remain similar to that of PE.
Containers manufactured in ESD protective materials protect contents from static
This material’s advantages over PE include greater stiffness and elevated use temperature.
electricity and electrostatic damage. These materials are designed to absorb the
For continuous normal use, the recommended temperature range is -20° F (-28° C) to
charge and pass it to the ground, bypassing the contents of the containers.
266° F (130° C). For short-term exposure, temperatures should not exceed 293° F (145° C).
| 108
A SHIFT IN THINKING
Reusable packaging improves the flow of product all along the supply chain, to reduce total costs.
ORBIS uses proven expertise, industry-leading knowledge and superior products to create reusable
packaging systems that help world-class, global companies move their products faster, better,
safer and more cost effectively. Call ORBIS today to learn more.
$
ORBIS Canada
39 Westmore Drive
Rexdale, ON M9V 3Y6
ORBIS Corporation
Corporate Headquarters
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Oconomowoc, WI 53066 USA
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Rozendaalstraat 101
8900 Ieper
Belgium
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A401 Building 2#
NO. 695 Lingshi Road
Zhabei District
Shanghai, 200072, PRC
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Av Libre Comercio No. 135
Parque Industrial Santa Fe III
Puerto Interior
Silao, Guanajuato
Mexico CP 36275
CONTACT US
ORBIS Corporation
Corporate Headquarters
1055 Corporate Center Drive
Oconomowoc, WI 53066 USA
email info@orbiscorporation.com
www.orbiscorporation.com
call 262.560.5000
toll free 800.999.8683
fax 920.751.2478
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2016 ORBIS Product Selection Guide

Transcription

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