Hella HID xenon and halogen- work lamps turn night into day!
Transcription
Hella HID xenon and halogen- work lamps turn night into day!
Hella HID xenon and halogenwork lamps turn night into day! Table of contents Page Why work lamps? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Headlamp systems used for Hella work lamps . . . . . . . 5 Bulbs: halogen bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Innovative (HID) xenon technology . . . . . . . . . . . . . . . . . 7 Bulbs Oval 100 Xenon Integral . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9 Xenon Oval 100 FF (H3) and Oval 100 H9 . . . . . . . . . . . . . . . . 10 - 11 Mega Beam Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 13 Mega Beam FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 15 Ultra Beam Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - 17 Ultra Beam H9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19 Ultra Beam FF (H3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21 Module 6213 Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 23 Module 6213 / Module 6213 Double Beam FF . . . . . . . 24 - 25 H3 / H9 Xenon H3 Xenon H9 H3 Xenon H3 2 Table of contents Bulbs Page Double Beam FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27 AS 200 Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29 AS 200 FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 - 31 Picador FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Torero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - 35 Proflex Gladiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Matador . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 W 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Universal radio remote control . . . . . . . . . . . . . . . . . . . . 38 When and where work lamps may be used . . . . . . . . . . . . . . . 39 What does IP degree of protection mean? What does GGVS / ADR mean? 39 H3 Xenon H3 H3 H3 H3 H3 H3 H3 Summary of Isolux diagrams . . . . . . . . . . . . . . . . . . . . . 40 - 41 Mounting examples for work lamps . . . . . . . . . . . . . . . . 42 - 43 3 Why work lamps? Working in the dark at night – that’s no problem as long as you have the right lamps! Special headlamp types have been developed for vehicle lighting: ■ Dipped beam and main beam headlamps: for illuminating the road in road traffic ■ Fog lamps: for poor visibility conditions in road traffic Work lamps: for the illumination of a working area near the vehicle away from public road traffic Dipped beam Main beam Fog light Working light At the mounting height typical for work lamps (2.50 m), the only lamps which provide sufficient illumination of the working area are special work lamps. Standard vehicle lighting is nowhere near good enough! Good work lamps stand out thanks to their homogeneous illumination of as large an area as possible and a soft transition at the edge. Active safety through proper illumination! It's not only the selection of the correct type of headlamp that's decisive for the choice of optimum working light but its correct positioning on the vehicle, too. Work lamps shine at an angle to the surface they are illuminating. This means that even small changes in the angle of inclination and the mounting height have a great influence on the illumination of the working area. For large-surface illumination, the higher the mounting position the better: low mounting position high mounting position At different angles of inclination at a constant mounting height, the illumination provided by the work lamp changes (e.g. Mega Beam Xenon at a mounting height of 2.50 m): Angle of inclination 4° Angle of inclination 10° Angle of inclination 15° The optimum angle of inclination of any type of work lamp depends on the basic characteristics of its beam pattern, e.g. for close-range, near-ground, off-road or long-range illumination (for a summary of Isolux diagrams see pages 40-41 and for mounting examples for different vehicle types see page 43). 4 The headlamp systems of Hella work lamps The classical paraboloid headlamp This has a light reflector in the mathematically defined shape of a paraboloid. The reflector captures the light of the bulb and reflects it initially focussed parallel in the form of long-range main beam light. The specific pattern of light distribution is then produced by the optical lenses and prisms in the profiled cover lens which achieve limited scattering of the beam of light. Effective paraboloid headlamps need a large reflector in order to be able to capture a large amount of light from the bulb. Paraboloid reflector with profiled cover lens The modern FF (free-form) headlamp In contrast to the paraboloid headlamp, the task of the cover lens of distributing and scattering the light is already integrated in this case into the surface of the reflector which is shaped as a free form (i.e. mathematically not defined). The computer-calculated FF reflector produces the required beam pattern. The optical pattern still partly present in the cover lens is for the fine distribution of the light beam. The advantages of FF technology: ■ Even only small FF-reflectors capture more light from the bulb and achieve a considerably larger degree of effectiveness. ■ Much larger beam scattering can be realised for extremely wide beam patterns. ■ The more homogeneous illumination means pleasanter working light with soft transitions at the edges without harsh contrasts. ■ Reduced self-dazzling and scatter loss. FF reflector without cover lens 5 Bulbs: Halogen bulbs H3 and since just recently H9 bulbs are used for Hella work lamps. Halogen bulbs usually contain a gas mixture including halogen compounds (usually iodine or bromine compounds). These make sure that the filament is "regenerated" by means of complicated transport processes. This keeps the light output of the bulbs more or less constant over the whole service life. Hella is the first supplier worldwide to use H9 bulbs not exclusively for the automotive sector but for work lamps, too. The use of H9 bulbs results in important advantages for customers: ■ H9 bulbs offer better light output than H3 bulbs, they supply 45% more luminous flux. ■ This means that H9 bulbs have 1.5 times more light output available than work lamps using H3 bulbs. ■ The bulb is accessible from the outside, which means direct access for a direct electrical contact. ■ The bulb can be replaced easily without the lamp housing having to be opened. H9 bulbs are only available as 12 V versions. H3 and H9 bulbs Easy replacement of the H9 bulb without having to open the headlamp Some data for direct comparison H3 H9 D1S 12 V 55 W 1450 lm 26 lm/W 450 h 12 V 65 W 2100 lm 30 lm/W 500 h 35 W 3200 lm 91 lm/W > 2000 h D2S Nominal voltage in Volt Nominal capacity in Watt Luminous flux in Lumen Light output in lm/W Characteristic service life 6 Hints for the practical handling of bulbs ■ Never touch the glass bulb itself. Fingerprints burn in opaqueness and leave deposits on the bulb or the reflector. Early failure of the bulb cannot be ruled out. Innovative High Intensive Discharge (HID) xenon technology Unlike conventional bulbs, xenon bulbs do not have a bulb filament. Rather, the light is produced using the light arc principle. Here, a mixture of the inert gas xenon and metallic salts is enclosed in a glass bulb the size of a matchstick head. The light arc is ignited between two exactly positioned electrodes and kept alight. A sophisticated electronic ballast is necessary for this process. The high voltage necessary for the ignition of the light arc of 20,000 V is produced by a 3rd generation ballast or in the base of the D1S xenon bulb. During continual use, more than twice the light is produced using 35 Watts of power than by using a 55 Watt halogen bulb. FF reflector with xenon bulb The advantages of work lamps using D2S / D1S xenon bulbs in comparison with halogen bulbs: ■ 2.5 times the luminous flux (at the same time 35% less power consumption). ■ Increased luminance results in a brighter and larger illumination of the working area. ■ Light spectrum is similar to daylight – for natural colour reproduction of the environment. ■ Vibration-proof light arc instead of a sensitive breakable filament. ■ Service life up to five times longer – reduced expenditure for bulb replacement. ■ Constant brightness independent of fluctuations in the current supply thanks to the electronic power control in the ballast. ■ Only 42 W power consumption – less strain on the vehicle wiring system while at the same time producing more light. Note: To achieve optimum service life of the xenon bulb (D1S / D2S), the headlamp must not be operated inclined at an angle of more than +/- 35 degrees from the horizontal position. New 4th generation ballasts Hella engineers have developed the tried-and-trusted (HID) xenon ballasts even further: alongside 3rd generation ballasts Hella can now supply 4th generation ballasts, too, which are used for (HID) xenon work lamps. The new features offer users some decisive advantages: ■ Cable length of up to 3,000 mm now possible The longer cables offer the user a greater degree of flexibility. Where with the 3rd generation ballasts users were forced to position the ballast directly near the work lamp, the ballast can now be placed further away, in a possibly more favourable place. ■ No high-voltage cables necessary In contrast to work lamps of the 3rd generation, the high-voltage is produced directly in the protected bulb socket of the D1 bulb. The complicated high-voltage plug-in connection on the xenon bulb socket has been able to be eliminated. In place of the high-voltage cable, a highly flexible connection cable with a small diameter is now all that's needed. ■ Electronic ballast can be separated from the lamp A plug-in connection on the 4th generation ballast makes it possible to remove the connection cable to the headlamp. This means the connection cable can be fed through an opening in the bodywork and the ballast mounted inside the vehicle. This makes mounting even easier. 3rd generation ballast firmly connected to the headlamp and xenon D2S bulb 4th generation ballast can be separated from the headlamp and xenon D1S bulb 7 Oval 100 Xenon Integral The compact (HID) xenon work lamp with integrated ballast 8 The most important features of the Oval 100 Xenon Integral ■ ■ ■ ■ ■ ■ ■ ■ ■ The 4th generation xenon 12 V ballast is integrated in the compact housing No separate space requirements for mounting the (HID) xenon ballast and simpler handling Headlamp base with sturdy four-point attachment The oval shape is following the current trend in vehicle design towards round shapes The xenon D1S lamp provides 2.5 times more light with 35 W power consumption when compared to a work lamp using a 55 W halogen bulb, for excellent light output Spectral range similar to that of daylight for natural colour reproduction Service life of the D1S gas discharge lamp up to 5 times longer than that of a halogen bulb Vibration-proof light arc instead of a sensitive breakable filament; no sudden light failure Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast Mounting height 2.5 m Off-road illumination 3° Off-road illumination Gas discharge lamp XENON D1S 35 W Glass cover lens Surface-mounted housing 4-point attachment bracket Upright surface-mounting Internal 4th generation 12 V ballast Connection cable 3.1 m with relay and fuse Ventilated lamp system Degree of protection IP 5K4K Packaging unit Work lamps Oval 100 Xenon Integral ■ ■ ■ ■ ■ ■ ■ x1 ■ ■ 1 ■ included in the scope of supply ! can be used x available as an accessory (see page 37) *Available from 3rd quarter 2004 Part no. Description 1GA 996 261-511* Accessories: x1 8KB 990 299-221 Connection cable 12V 9 Oval 100 FF H3 and H9 Powerful light in the current trendy oval design H3 Near-ground illumination 10 H3 Long-range illumination H3 Off-road illumination The most important features of the Oval 100 FF H3 and H9 ■ The H9 bulb provides 1.5 times more light output than the H3 bulb ■ The H9 bulb is accessible from the outside for direct electrical connection and easy replacement without having to screw the housing open ■ For H3 bulbs in single and double reflectors using FF technology ■ The oval shape is following the current trend in vehicle design towards round shapes ■ Available as a surface-mounted version, H3 versions also available as flush-fit versions ■ Projecting housing rim – to protect the cover lens ■ Homogeneous illumination results in working light that goes easy on the eyes, without harsh contrasts Note: The H9 bulb is not available in 24 V. 1 x H3, long-range illumination 3° 1 x H3, near-ground illumination 12° 1 x H9, off-road illumination 3° Mounting height 2.5 m 2 x H3, long-range illumination 3° 2 x H3, near-ground illumination 12° Work lamps Oval 100 FF H3 and H9 Protective cap for plug connection Cable 2,000 mm with plug Ventilated lamp system Degree of protection IP 5K4K Packaging unit 1 ■ 1 1GA 996 161-121 ■ ! ! ■ ■ ■ ■ ! ■ ■ x1 ■ ■ 1 ! ! ■ ■ ■ ■ ! ■ ■ x1 ■ ■ 1 ■ ■ ■ ■ ■ ■ ■ 1 H9 plug connection ■ ■ AMP plug connection ■ x1 Pendant surface-mounting x1 ■ Upright surface-mounting ■ ■ Flush-fit housing ■ ■ Surface-mounted housing ■ ■ Glass cover lens ■ ■ Double reflector ■ ! Single reflector Halogen bulb H3 24 V/70 W ! ! Description Halogen bulb H9 12 V/65 W Halogen bulb H3 12 V/35 W ! ■ Part no. Off-road illumination ■ 1GA 996 161-111 *Available from 1st quarter 2004 Near-ground illumination Long-range illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Oval 100 FF (H3) 1GA 996 161-101 ■ 1GA 996 161-131 Oval 100 H9 1GA 996 161-391* ■ ■ ■ ■ Accessories: x1 8KB 990 299-001 Cable 2,000 mm with AMP plug 11 Mega Beam Xenon Round shape with excellent light output Mega Beam Xenon firmly connected to the 3rd generation ballast 3rd generation ballast 12 Mega Beam Xenon can be separated from the 4th generation ballast 4th generation ballast The most important features of the Mega Beam Xenon ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 2.5 times more illuminance than a work lamp using a 55 W halogen bulb Service life of the gas discharge lamp 5 times that of a halogen bulb Vibration-proof light arc instead of a sensitive breakable filament; no sudden light failure Spectral range is similar to that of daylight for natural colour reproduction Mega Beam Xenon with 3rd generation ballast is firmly connected to the work lamp via a high-voltage cable 300 mm long Alternatively, the 4th generation ballast offers a plug-in connection for a 3,000 mm cable from the lamp Less strain on the vehicle wiring system thanks to only 42 W power consumption at the ballast With specially developed FF reflector for extremely large-surface and homogeneous illumination Choose between a large-surface near-ground beam pattern with intensive close-range illumination or a powerful long-range beam pattern Sturdy housing made of glass-fibre-reinforced plastic, thus suitable for heavy-duty use Projecting housing rim – to protect the cover lens With pivoting base with shock absorber and 4-point attachment bracket made of stainless steel Mounting height 2.5 m Long-range illumination 4° Xenon lamp Die-cast aluminium reflector Glass cover lens Surface-mounted housing Housing made of glass-fibre-reinforced plastic Shock absorption in the base Stainless steel parts (salt spray resistant) 4-point attachment bracket Magnetic bracket Upright surface-mounting Pendant surface-mounting External ballast, firmly connected Connection cable 3.1 m with relay and fuse Ventilated lamp system Degree of protection IP 5K4K Packaging unit Work lamps Mega Beam Xenon D2S ■ ■ ■ ■ ■ ■ ■ x ■ ! 12V ■ ■ ■ 1 ■ D2S ■ ■ ■ ■ ■ ■ ■ x ■ ! 12V ■ ■ ■ 1 ■ ■ ■ ■ ■ ■ ■ x ■ ! 24V ■ ■ ■ 1 ■ D2S ■ ■ ■ ■ ■ ■ ■ x ■ ! 24V ■ ■ ■ 1 Part no. Description Long-range illumination *Available from 1st quarter 2004 Near-ground illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) External ballast, can be separated Near-ground illumination 10° with 3rd generation ballast, firmly connected ■ 1GM 996 135-001 1GM 999 135-031 ■ 1GM 996 135-041 1GM 996 135-051 D2S with 4th generation ballast, can be separated 1GM 996 135-141* ■ D1S ■ ■ ■ ■ ■ ■ x ■ 12V x1 ■ ■ 1 1GM 996 135-151* ■ D1S ■ ■ ■ ■ ■ ■ x ■ 24V x2 ■ ■ 1 Accessories: x1 8KB 990 299-221 Connection cable 3.1 m with relay and fuse 12 V x2 8KB 990 299-231 Connection cable 3.1 m with relay and fuse 24 V 13 Mega Beam FF Round shape – also with clear-glass look Housing with rubber grommet 14 Plug connection AMP The most important features of the Mega Beam FF ■ With FF reflectors for wide near-ground illumination or for large-surface, long-range illumination ■ Brilliant finish thanks to the clear-glass cover lens with long-range illumination – prevents scatter losses, avoids light reflection outside the illuminated area ■ Shock-proof, sturdy housing made of glass-fibre-reinforced plastic for heavy-duty use ■ Projecting housing rim – to protect the cover lens ■ Grey, clip-on cover ring in the housing frame conceals the housing screws ■ Available with a handle ■ Version with rotating joint suitable for lateral surface-mounting on vertical surfaces ■ Versions with cable entry through grommet or with 2-pole AMP plug connection ■ Approved acc. to GGVS / ADR Mounting height 2.5 m Long-range illumination 5° Die-cast aluminium reflector Glass cover lens Housing made of glass-fibre-reinforced plastic Shock absorption in the base 4-point attachment bracket Magnetic bracket Upright surface-mounting Pendant surface-mounting AMP plug connection Protective cap for AMP plug connection Ventilated lamp system Degree of protection IP 5K4K Approved acc. to GGVS / ADR Packaging unit ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ 1 ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ ■ ■ ■ 1 ■ ■ ■ ■ ■ ■ 1 Near-ground illumination Cable entry with grommet Halogen bulb H3 24 V/70 W ! ■ Description Lateral surface-mounting Halogen bulb H3 12 V/55 W ■ 1GM 996 134-071 Part no. Rotating joint for lateral mounting Halogen bulb H3 12 V/35 W 1GM 996 134-051 ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Handle Long-range illumination Work lamps Mega Beam FF Degree of protection IP X9K (resistant to high-pressure water jet) Near-ground illumination 13° Flush-mounted version ■ 1GM 996 134-171 ■ ! ! ! ■ ■ ■ ■ ■ x ■ ! 1GM 996 134-321 ■ ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ ■ 1 1GM 996 134-241 ■ ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ ■ 1 ■ 1GM 996 134-271 left ■ ! ! ! ■ ■ ■ ■ ■ ■ ■ ■ ■ 1 1GM 996 134-371 right ■ ! ! ! ■ ■ ■ ■ ■ ■ ■ ■ ■ 1 15 Ultra Beam Xenon The work lamp with extremely wide illumination Ultra Beam Xenon firmly connected to the 3rd generation ballast 3rd generation ballast 16 Ultra Beam Xenon can be separated from the 4th generation ballast 4th generation ballast The most important features of the Ultra Beam Xenon ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 2.5 times more illuminance when compared with a work lamp using a 55 W halogen bulb Service life of the gas discharge lamp is 5 times longer than that of a halogen bulb Shock-proof light arc instead of a sensitive filament; no sudden light failure Spectral range is similar to that of daylight for natural colour reproduction Ultra Beam with 3rd generation ballast is firmly connected to the work lamp via a high-voltage cable 250 mm long Alternatively, the 4th generation ballast offers a plug-in connection for a 3,000 mm cable from the headlamp Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast With specially developed FF reflector for large-surface, extremely wide near-ground illumination Sturdy housing made of glass-fibre-reinforced plastic makes it suitable for heavy-duty use Projecting housing rim - to protect the cover lens With pivoting base with shock absorber and 4-point attachment bracket made of stainless steel Mounting height 2.5 m Near-ground illumination 10° Glass cover lens Surface-mounted housing Housing made of glass-fibre-reinforced plastic Shock absorption in the base Stainless steel parts (salt spray resistant) 4-point attachment bracket Magnetic bracket Upright surface-mounting Pendant surface-mounting External ballast, firmly connected Additional housing for ballast Connection cable 3.1 m with relay and fuse Ventilated lamp system Degree of protection IP 5K4K Packaging unit 1GA 998 534-001 ■ D2S ■ ■ ■ ■ ■ ■ ■ x ■ ! 12V ■ ■ ■ ■ 1 1GA 998 534-011 ■ D2S ■ ■ ■ ■ ■ ■ ■ x ■ ! 24V ■ ■ ■ ■ 1 1GA 998 534-221* ■ D1S ■ ■ ■ ■ ■ ■ ■ x ■ 12V x1 ■ ■ 1 1GA 998 534-231* ■ D1S ■ ■ ■ ■ ■ ■ ■ x ■ 24V x2 ■ ■ 1 Part no. Description Xenon lamp *Available from 1st quarter 2004 Near-ground illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) External ballast, can be separated Die-cast aluminium reflector Work lamps Ultra Beam Xenon with 3rd generation ballast, firmly connected with 4th generation ballast, can be separated Accessories: x1 8KB 990 299-221 Connection cable 3.1 m with relay and fuse 12 V x2 8KB 990 299-231 Connection cable 3.1 m with relay and fuse 24 V 17 Ultra Beam H9 The sturdy work lamp with a powerful H9 halogen bulb AMP plug connection 18 H9 plug connection (bulb accessible) The most important features of the Ultra Beam H9 ■ With FF reflectors for large-surface, homogeneous illumination ■ The H9 bulb provides 1.5 times more light output than a H3 bulb ■ Versions with H9 bulb accessible from the outside – for direct electrical connection and simple replacement ■ The homogeneous illumination results in working light that goes easy on the eyes, without harsh contrasts ■ Projecting housing rim - to protect the cover lens ■ Version with and without handle ■ With pivoting base with shock absorption and bracket for 4-point attachment ■ Developed for use under heavy-duty conditions Mounting height 2.5 m ■ ■ ■ x ■ ■ ■ ■ ■ ■ ■ ■ ■ x ■ ■ ■ ■ ■ ■ ■ ■ ■ x ■ x1 ■ ■ Packaging unit ■ ■ Degree of protection IP X9K (resistant to high-pressure water jet) ■ Degree of protection IP 5K4K ■ Ventilated lamp system ■ Cable 2,000 mm 1GA 996 150-081 Protective cap for H9 plug connection ■ H9 plug connection ■ ■ Protective cap for AMP plug connection ■ ■ AMP plug connection Surface-mounted housing ■ ■ Pendant surface-mounting Glass cover lens ■ ■ Upright surface-mounting Die-cast aluminium reflector ■ ■ Magnetic bracket Bulb accessible from the outside ■ 1GA 996 150-071 Description 4-point attachment bracket Halogen bulb H9 12 V/65 W 1GA 996 150-021 Part no. Shock absorption in the base Off-road illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Handle Work lamps Ultra Beam H9 Housing made of glass-fibre-reinforced plastic Off-road illumination 2° Surface-mounted version ■ ■ ■ 1 1 ■ 1 Accessories: x1 8KB 990 299-001 Cable 2,000 mm with AMP plug 19 Ultra Beam FF The sturdy work lamp for use under tough conditions 20 The most important features of the Ultra Beam FF ■ With FF reflector for extremely wide near-ground illumination or for large-surface long-range illumination ■ Twice the light output of conventional work lamps despite compact design ■ Brilliant finish thanks to the clear-glass cover lens with long-range illumination – prevents scatter losses, avoids light reflection outside the illuminated area ■ Shock-proof, sturdy housing made of glass-fibre-reinforced plastic ■ Projecting housing rim - to protect the cover lens ■ Versions with and without handle ■ Available as heavy-duty version with pivoting base with shock absorption and bracket for 4-point attachment ■ Surface-mounted version with rotating joint suitable for upright or pendant mounting to horizontal and vertical surfaces ■ Version with rotating joint suitable for lateral surface-mounting on vertical surfaces ■ Removable version with pipe socket attachment can be mounted on the same fitting as a rotating beacon Ø24 mm with integrated current feed, acc. to DIN ISO 4165 ■ Versions for cable entry through grommet or with 2-pole AMP plug connection ■ Versions with approval acc. to GGVS and ADR Mounting height 2.5 m Glass cover lens 4-point attachment bracket Magnetic bracket Upright surface-mounting Pendant surface-mounting AMP plug connection Protective cap for AMP plug connection Cable 2,000 mm Sealed lamp Degree of protection IP 6K4K Degree of protection IP X9K (resistant to high-pressure water jet) ! ■ ■ x x ■ ! ■ ■ x1 ■ ■ ■ ! ! ! ■ ■ x x ■ ! ■ ■ x1 ■ ■ ■ ■ 1 1GA 007 506-011 ■ ! ! ! ■ ■ ■ ■ x ■ ! ■ ■ x1 ■ ■ ■ ■ 1 1GA 007 506-021 ■ ! ! ! ■ ■ ■ ■ x ■ ! ■ ■ x1 ■ ■ ■ ■ 1 1GA 007 506-081 ■ ! ! ! ■ ■ x x ■ ! ■ ■ ■ 1 1GA 007 506-091 ■ ! ! ! ■ ■ ■ ■ x ■ ! ■ ■ ■ 1 1GA 007 506-101 ■ ! ! ! ■ ■ ■ ■ x ■ ! ■ ■ ■ 1 Cable entry with grommet Lateral surface-mounting Pipe socket mounting Shock absorption in the base Handle Description Near-ground illumination Part no. Long-range illumination only versions with AMP plug connection Packaging unit Die-cast aluminium reflector ! ■ ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Approved acc. to GGVS / ADR Halogen bulb H3 24 V/70 W ! 1GA 007 506-001 Work lamps Ultra Beam FF Degree of protection IP 5K4K Halogen bulb H3 12 V/55 W Long-range illumination 5° Halogen bulb H3 12 V/35 W Near-ground illumination 15° Surface-mounted version with pivoting base ■ 1GA 997 506-021 ■ ■ 1 Surface-mounted version with rotating joint at the side 1GA 996 083-001 ■ ! ! ! ■ ■ ■ 1GA 996 083-011 ■ ! ! ! ■ ■ ■ ■ ! ! ■ ■ ■ ■ ■ x1 ■ ■ ■ ■ 1 ■ ■ ■ 1 ■ ■ ■ 1 Surface-mounted version with pipe socket mounting 1GA 007 506-681 ■ ■ ■ Accessories: x1 8KB 990 299-001 Cable 2,000 mm with AMP plug 21 Module 6213 Xenon For easy conversion to (HID) xenon technology more ts – n o xen men e o r t i u n q t re ersio Conv ss curren le light, 22 The most important features of the Module 6213 Xenon ■ The front view matches the design of the main headlamps and work lamps of the model series 1AB / 1LB / 1GB 006 213 and 1AB / 1LD / 1GD 996 018, as well as the Double Beam FF 1GB 996 080 ■ Ideal for the replacement of existing halogen work lamps of these model series – to increase the illuminance ■ Flush-fit version - with attachment screws ■ With FF reflectors for close-range or long-range illumination ■ External ballast – high-voltage cable 440 mm long, firmly attached to the lamp ■ 2.5 times more illuminance than a work lamp using a 55 W halogen bulb for excellent light output ■ Spectral range similar to that of daylight for natural colour reproduction ■ Service life of the gas discharge lamp is 5 times longer than that of a halogen bulb ■ Shock-proof light arc instead of a sensitive filament; no sudden light failure ■ Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast Mounting height 2.5 m Flush-fit housing Housing made of glass-fibre-reinforced plastic Rubber housing to seal off the installation opening Stainless steel parts (salt spray resistant) Attachment screws Angle inclination of the reflector can be adjusted by 7° Connection cable 3.1 m with relay and fuse Ventilated lamp system Degree of protection IP 5K4K Packaging unit ■ ■ ■ ■ ■ ■ ■ 12V ■ ■ ■ ■ 1 ■ ■ ■ ■ ■ ■ ■ 12V ■ ■ ■ ■ 1 Work lamps Module 6213 Xenon Description Long-range illumination Part no. Close-range illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) External ballast, firmly connected Glass cover lens Long-range illumination 3° Xenon lamp D2S 35 W Close-range illumination 10° Flush-fit version 1GB 996 147-011 1GB 996 147-021 ■ ■ 23 Module 6213/Module 6213 Double Beam FF The modular series in the widespread classic design Module 6213 24 Module 6213 Double Beam With housing as accessory The most important features of the Module 6213 ■ The front view matches the design of the main headlamps and work lamps of the model series 1AB / 1LB / 1GB 006 213 and 1AB / 1LD / 1GD 996 018, as well as the Double Beam FF 1GB 996 080 ■ Flush-fit version - with attachment screws; there are rubber housings available as accessories to seal off the installation opening ■ Can be converted to a surface-mounted version –with accessory housing made of glass-fibre-reinforced plastic with and without handle, with grommet or AMP plug connection ■ Angle of inclination of the reflector can be adjusted by 7° in the retainer frame ■ Reflector made of plastic (for 1 H3 bulb 12 V) or sheet steel (for 1 H3 bulb 12 V or 24 V) ■ For close-range or long-range illumination The additional features of Module 6213 Double Beam FF ■ With double FF reflectors made of die-cast aluminium (for 2 x H3 bulbs 12 V or 24 V) ■ Three times the light output of conventional work lamps of the same size ■ Ideal for the replacement of existing conventional halogen work lamps – to increase illuminance ■ With different beam patterns – the right illumination for every application ■ Pre-fitted with a silicone-insulated connection cable, length 250 mm Module 6213 Close-range illumination 15° Module 6213 Long-range illumination 10° Module 6213 Near-ground illumination 5° Module 6213 Off-road illumination 3° ■ ■ ■ 1 ! ! ! ■ ■ ■ x ■ ■ ■ ■ ■ 1 ! ! ! ■ ■ ■ x ■ ■ ■ ■ ■ 1 Sealed lamp ■ AMP plug connection x Cable entry with grommet ■ Pendant surface-mounting ! Upright surface-mounting ! Attachment screw(s) ■ Magnetic bracket 1GD 996 018-541 4-point attachment bracket 1 Handle ■ Surface-mounted housing ■ Flush-fit housing ■ Die-cast aluminium reflector ■ Sheet steel reflector x Plastic reflector ■ ■ Glass cover lens x ■ Halogen bulb H3 24 V/70 W ■ ■ Halogen bulb H3 12 V/55 W ■ ! Halogen bulb H3 12 V/35 W ■ ! Off-road illumination ! ! Near-ground illumination ! ■ Description Close-range illumination ! 1GB 006 213-111 Part no. Long-range illumination Packaging unit ■ Degree of protection IP 5K4K Connection cable 250 mm ■ Ventilated lamp system Protective cap for AMP plug connection ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Rubber housing to seal off the installation opening Work lamps Module 6213/ Module 6213 Double Beam FF Housing made of glass-fibre-reinforced plastic Mounting height 2.5 m Flush-fit version Module 6213 ■ 1GB 006 213-101 ■ ■ 1 Flush-fit version Module 6213 Double Beam FF ■ 1GB 996 080-001 ■ 1GB 996 080-031 Housing as accessory for Module 6213 9BG 990 178-001 (not for 1GB 996 080) 9BG 990 178-011 9BG 990 042-001 9BG 990 042-061 9BG 993 345-001 (only for 1GB 996 018-541) ■ ■ x x ■ ! ! ■ ■ x x ■ ! ! ■ ■ 1 ■ ■ x x ■ ! ! ■ ■ 1 ■ 1 ■ 1 ■ ■ ■ ■ ■ ■ 1 25 Double Beam FF The powerful work lamp with double reflector 26 The most important features of the Double Beam FF ■ With double FF reflectors made of die-cast aluminium for two halogen bulbs – for extremely large-surface and homogeneous illumination ■ Three times the light output of conventional work lamps of the same size ■ With different beam patterns – the right illumination for every application ■ Shock-proof housing made of glass-fibre-reinforced plastic ■ Projecting housing rim – to protect the cover lens ■ Versions with or without handle ■ Suitable for upright and pendant surface-mounting on horizontal and vertical surfaces ■ Pre-fitted with a silicone-insulated connection cable, length 250 mm For flush-fit versions see Module 6213 Double Beam FF (page 25) Mounting height 2.5 m Near-ground illumination 15° Off-road illumination 5° Halogen bulb H3 12 V/35 W Halogen bulb H3 12 V/55 W Halogen bulb H3 24 V/70 W Die-cast aluminium reflector Glass cover lens Surface-mounted housing Housing made of glass-fibre-reinforced plastic Handle 4-point attachment bracket Magnetic bracket Upright surface-mounting Pendant surface-mounting Cable entry with grommet Connection cable 250mm Sealed lamp Degree of protection IP 5K4K Packaging unit Work lamps Double Beam FF 1GA 006 991-031 ■ ! ! ! ■ ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ ■ 1 1GA 006 991-041 ■ ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ ■ 1 ■ x ■ ! ■ ■ ■ ■ 1 ■ x ■ ! ■ ■ ■ ■ 1 Description Off-road illumination Part no. Near-ground illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Surface-mounted version 1GA 006 991-051 ■ ! ! ! ■ ■ ■ ■ 1GA 006 991-061 ■ ! ! ! ■ ■ ■ ■ ■ 27 AS 200 Xenon The powerful (HID) xenon work lamp with integrated ballast Switch versions with integrated relay and fuse 28 The most important features of the AS 200 Xenon ■ ■ ■ ■ ■ ■ ■ ■ ■ Xenon electronics integrated in the housing, connection via AMP external plug Integrated handle at the top of the housing Available with four-point attachment or with magnetic base Choose between a large-surface near-ground beam pattern with intensive close-range illumination or a powerful long-range beam pattern 2.5 times more illuminance than a work lamp using a 55 W halogen bulb, for excellent light output Spectral range is similar to that of daylight for natural colour reproduction Service life of the gas discharge lamp is 5 times longer than that of a halogen bulb Shock-proof light arc instead of a sensitive filament; no sudden light failure Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast Mounting height 2.5 m Magnetic bracket Upright surface-mounting AMP plug connection Protective cap for AMP plug connection Ventilated lamp system Degree of protection IP 5K4K Degree of protection IP X9K (resistant to high-pressure water jet) Packaging unit ■ ■ ■ ■ x ■ ■ ■ 12V ■ ■ ■ ■ 1 ■ ■ ■ ■ ■ x ■ ■ ■ 24V ■ ■ ■ ■ 1 1 Long-range illumination Near-ground illumination Description Connection cable 2.5 m 4-point attachment bracket ■ ■ Part no. Connection cable 3.1 m with relay and fuse Stainless steel parts (salt spray resistant) ■ 1GA 999 142-011 ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Integrated ballast Housing made of glass-fibre-reinforced plastic 1GA 996 142-001 Work lamps AS 200 Xenon On/off switch (relay and fuse integrated) Glass cover lens Long-range illumination 5° Xenon lamp D2S 35 W Near-ground illumination 10° Surface-mounted version 1GA 996 142-061 ■ ■ ■ ■ ■ ■ x ■ ■ ■ 12V ■ ■ ■ ■ 1GA 996 142-071 ■ ■ ■ ■ ■ ■ x ■ ■ ■ 24V ■ ■ ■ ■ 1GA 996 142-081 ■ ■ ■ ■ ■ ■ ■ x ■ ■ ■ 12V ■ ■ ■ 1 ■ ■ ■ ■ ■ ■ ■ x ■ ■ ■ 24V ■ ■ ■ 1 ■ ■ ■ ■ ■ ■ ■ ■ 12V ■ ■ ■ 1 1GA 996 142-091 1 Mobile version with magnetic base 1GA 996 142-041 ■ 29 AS 200 FF The sturdy large work lamp 30 The most important features of the AS 200 FF ■ Versions with FF reflector for extremely large-surface and homogeneous near-ground illumination or for long-range illumination ■ Twice the light output of conventional work lamps ■ Shock-proof, sturdy housing made of glass-fibre-reinforced plastic with AMP plug connection ■ Projecting housing rim - to protect the cover lens ■ Suitable for upright and pendant surface-mounting to horizontal and vertical surfaces ■ In heavy-duty version with shock absorption in the pivoting base and bracket for four-point attachment Mounting height 2.5 m Halogen bulb H3 12 V/55 W Halogen bulb H3 24 V/70 W Glass cover lens Surface-mounted housing Housing made of glass-fibre-reinforced plastic Shock absorption in the base 4-point attachment bracket Magnetic bracket Upright surface-mounting Pendant surface-mounting AMP plug connection Protective cap for AMP plug connection Cable 2,000 mm Sealed lamp Degree of protection IP 6K4K Degree of protection IP X9K (resistant to high-pressure water jet) Approved acc. to GGVS / ADR Packaging unit Long-range illumination 5° Halogen bulb H3 12 V/35 W Near-ground illumination 15° ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ x1 ■ ■ ■ ■ 1 ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ ■ x1 ■ ■ ■ ■ 1 Work lamps AS 200 FF Description Long-range illumination Part no. Near-ground illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Surface-mounted version 1GA 998 532-011 1GA 998 532-081 ■ ■ Accessories: x1 8KB 990 299-001 Cable 2,000 mm with AMP-plug 31 Picador FF and Master Picador – The versatile work lamp with FF reflector Mounting height 2.5 m Close-range illumination 15° 1GB 996 102-101 1GA 998 522-011 32 Long-range illumination 12° 1GA 006 876-001 1GA 006 875-001 1GA 996 082-001 Picador FF and Master Master – Hella's tried-and-trusted work lamp 1GA 005 060-001/-041 Mounting height 2.5 m Close-range illumination 15° Long-range illumination 12° The most important features of the Picador FF and Master ■ ■ ■ ■ ■ With reflector for large-surface and homogeneous near-ground illumination (Picador with FF technology) Available as surface-mounted and flush-fit (only Picador) Picador surface-mounted versions with various bracket systems for all sorts of different attachment possibilities With sturdy and sealed housing made of glass-fibre-reinforced plastic Projecting housing rim - to protect the cover lens 4-point attachment bracket Magnetic bracket Cable entry with grommet Sealed lamp (only Picador) Degree of protection IP 5K4K Packaging unit 1 ■ ■ 1 ■ ■ ! ■ x x ■ ■ ■ 1 ■ ■ ■ ! ■ x x ■ ■ ■ 1 ■ ■ ■ ■ ■ 1 ■ ■ ■ ■ ! ! ! ■ ! ! ! ! ! ! Rotating base ■ ! Pivoting base ! ! Long-range illumination ! ! Close-range illumination ! ■ Part no. Master Pendant surface-mounting ■ ■ ■ 1GA 006 876-001 Description Lateral surface-mounting ■ x 1GA 006 875-001 Part no. Picador FF Upright surface-mounting ■ x Glass cover lens x ■ Halogen bulb H3 24 V/70 W x ! Halogen bulb H3 12 V/55 W ■ ■ Halogen bulb H3 12 V/35 W ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Housing made of glass-fibre-reinforced plastic Work lamps Picador FF and Master Surface-mounted version 1GA 998 522-011 1GA 005 060-041 1GB 996 102-101 1GA 005 060-001 ■ ■ Flush-fit version 1GA 996 082-001 ■ ■ 33 Torero The round work lamp for every application 34 The most important features of the Torero ■ ■ ■ ■ ■ ■ With paraboloid reflector for close-range or long-range illumination Projecting housing rim - to protect the cover lens, special version with additional protective grid also available Shock-proof housing made of black plastic with and without handle For upright, pendant or lateral mounting or mounting at an angle of 45° Versions with and without switch Special version with approval according to GGVS / ADR Mounting height 2.5 m Close-range illumination 15° Long-range illumination 12° ! ! ! ■ ■ ■ ■ 1G3 005 760-031 ■ ! ! ! ■ ■ ■ ■ ! ! ! ■ ■ ■ ■ ■ x x ■ ■ ! ! ■ ■ ■ 1 x x ■ ■ ! ! ■ ■ ■ 1 x x ■ ■ ! ! ■ ■ ■ x x ■ ■ ! ! ■ ■ ■ x x ■ ■ ! ! ■ ■ ■ 1 x x ■ ■ ! ! ■ ■ ■ 1 x x ■ ■ ! ! ■ ■ ■ 1 x x ■ ■ ! ! ■ ■ ■ 1 Packaging unit ■ Approved acc. to GGVS / ADR 1G3 005 760-021 Degree of protection IP 5K4K ■ Ventilated lamp system ■ ■ Cable entry with grommet ■ ■ Pendant surface-mounting Handle ■ ■ Lateral surface-mounting Housing made of black plastic ■ ! Upright surface-mounting Surface-mounted housing ! ! Attachment screws Glass cover lens ! ! Magnetic bracket Halogen bulb H3 24 V/70 W ! ■ Description 4-point attachment bracket Halogen bulb H3 12 V/55 W ■ 1G3 005 760-011 Part no. On/off switch Halogen bulb H3 12 V/35 W 1G3 005 760-001 only for 1G3 005 760-031 Close-range illumination Long-range illumination ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Protective grid Work lamps Torero Surface-mounted version ■ 1G3 005 760-041 1G3 005 760-201 ■ ! ! ! ■ ■ ■ 1G3 005 760-211 ■ ! ! ! ■ ■ ■ ■ ! ! ! ■ ■ ■ 1G3 005 760-221 Short clip, mounting height 186 mm ■ ■ ■ ■ 1 ■ 1 35 Housing made of black plastic Handle ■ ■ ■ ■ ! ■ ■ ■ ■ 1G4 003 470-031 ■ ! ! ! ■ ■ ■ ■ ■ 1G4 003 470-051 ■ ! ! ! ■ ■ ■ ■ ■ ! ! Bulb F2 24 V/35 W ! ! Bulb F2 12 V/35 W Surface-mounted housing Surface-mounted version Glass cover lens Part no. ! ! Glass cover lens all versions without switch with approval according to GGVS / ADR Halogen bulb H3 24 V/70 W ■ included in the scope of supply ! can be used x available as an accessory (see page 37) ! ■ Halogen bulb H3 24 V/70 W Work lamp W 131 Halogen bulb H3 12 V/55 W The successful pioneer Halogen bulb H3 12 V/35 W W 131 ■ 1G4 003 470-011 Halogen bulb H3 12 V/55 W Surface-mounted version Close-range illumination Part no. Halogen bulb H3 12 V/35 W ■ included in the scope of supply ! can be used x available as an accessory (see page 37) 1G4 003 470-001 Close-range illumination 36 1G3 996 001-001 ■ ! ! 1G3 996 001-041 ■ 1G3 996 001-081 ■ ! 1G3 996 001-131 ■ ! 1G3 996 001-271 ■ ! ! ! 1G3 996 001-301 ■ ! ! 1G3 996 001-331 ■ ! 1G3 996 001-351 ■ 1G3 996 001-391 ■ ■ 1 ■ ■ 1 ! ■ ■ ■ ■ x ■ ! ■ ■ 1 ! ■ ■ ■ ■ ■ x ■ ! ■ ■ ■ ■ ■ ■ x ■ ! ■ ■ 1 ! ■ ■ ■ ■ ■ x ■ ! ■ ■ 1 ! ! ■ ■ ■ ■ ■ x ■ ! ■ 1 ! ! ! ■ ■ ■ ■ ■ x ■ ! ■ 1 ! ! ■ ■ ■ ■ x ■ ! ■ 1 ■ Protective grid Packaging unit Packaging unit ■ ! Degree of protection IP 5K4K Approved acc. to GGVS / ADR ! ■ Ventilated lamp system Degree of protection IP 5K4K ■ x Cable entry with grommet Pendant surface-mounting x ■ Pendant surface-mounting Upright surface-mounting ■ ■ Upright surface-mounting Magnetic bracket ■ ■ Magnetic bracket 4-point attachment bracket ■ ■ 4-point attachment bracket ■ ■ ■ ■ x ■ ! ■ ■ ■ 1 ■ x ■ ! ■ ■ ■ 1 ■ x ■ ! ■ ■ ■ 1 ■ x ■ ! ■ ■ ■ 1 On/off switch ■ On/off switch Handle Glass cover lens Surface-mounted housing Flexible rubber housing 4-point attachment bracket Magnetic bracket Attachment screw Upright surface-mounting Lateral surface-mounting Pendant surface-mounting Cable entry with grommet Ventilated lamp system Degree of protection IP 5K4K Packaging unit 1G3 003 710-021 Halogen bulb H3 24 V/70 W Surface-mounted version Halogen bulb H3 12 V/55 W Description Protective grid Housing made of black plastic Description Surface-mounted housing Description Plastic cover lens Part no. Halogen bulb H3 12 V/35 W ■ included in the scope of supply ! can be used x available as an accessory (see page 37) Close-range illumination Proflex Gladiator With flexible rubber housing Work lamp Proflex Gladiator ■ ! ! ! ■ ■ ■ x x ■ ! ! ! ■ ■ ■ 1 Matador The sturdy work lamp with handle Work lamp Matador ■ ■ ■ ■ ■ 1 Accessories For work lamps and search lamps Bracket pipe socket fitting Ø 24 mm with integrated current feed, DIN ISO 4165 For combination with pipe sockets 8HG 002 365-001 and 8HG 006 294-... Suitable for surface-mounted work lamps Ultra-Beam FF 1GA 007 506-..., 1GA 997 506-..., Mega Beam FF 1GA 996 134-..., AS 200 FF 1GA 998 534-..., AS 200 Xenon 1GA 996 142-..., Oval 100 FF 1GA 996 161-… For housing with AMP plug connection or with grommet 8HG 990 320-001 Universal pipe fitting for mounting work lamps on Ø 24 mm pipe socket, with attachment screws M12. Can be turned through 360°. 9XD 990 097-007 Bracket for mirror rod For mounting the work lamps Picador 1GA 006 875-001, 1GA 006 876-001, 1GB 996 102-101, 1GA 998 522-011, Ultra Beam FF 1GA 996 083-001 and -011, Mega Beam FF 1GM 996 134-271; for mirror rods Ø 14 mm - Ø 25 mm, torsion-resistant thanks to rubber inserts. 8HG 996 263-001 Accessories for work lamps Magnetic bracket, for work lamps with U-clip Comprising: 2 magnets and attachment material, magnetic bracket; for attachment bracket 9XD 130 261-001 8HG 004 806-001 Attachment bracket for four-point attachment For work lamps and flush-mounted lamps with attachment screw M10, attachment bracket made of stainless steel 9XD 130 261-001 9XD 130 261-001 Attachment bracket made of yellow-chromated steel 9XD 990 298-001 37 Universal radio remote control Switch work lamps on and off using a radio remote control system Part no.: 12 V 6ZN 160 157-001 24 V 6ZN 160 157-011 Scope of supply: ■ Mobile radio transmitter with control LED for on/off control ■ Central control unit with radio receiver module and central plug connection ■ Pre-assembled professional cable harness with fuse, for the connection of two electrical consumers, with attachment and connection material The most important features ■ Work lamps can be switched on and off conveniently from outside the vehicle using the handy radio remote control unit ■ Self-luminous operating buttons (thanks to storage of residual light) can be found easily in the dark ■ Central control unit with radio receiver module triggers the integrated switch relay (the electronics are sealed airtight) ■ Switches up to 2 headlamps or lamps with max. 100 W each, also suitable for xenon lamps ■ Changing code prevents external influence through other remote-controlled devices ■ CE mark and e 1 (ECE type approval for electronic components acc. to 72/245/EWG and 95/54/EG ) ■ Type approval numbers 12 V e 1 021814 / 24 V e 1 022219 ■ Radio disturbance suppression mark (approval for all EU countries; in addition Switzerland, Norway and Iceland) ■ The 12 V version also has the approval FCC P30K4678 for the USA 38 When and where work lamps may be used ■ Work lamps are used to illuminate working equipment or a work process. ■ Acc. to StVZO § 52 (7) [Germany] all multi-track vehicles may be equipped with one or more work lamps. Work lamps must not be used when driving on public roads, only on stationary vehicles, e.g. for loading and unloading. Exceptions to this regulation are vehicles working on construction, road maintenance or cleaning, or refuse collection vehicles, if driving is part of the work process. Work lamps may only be switched on if they do not dazzle other road users. ■ Work lamps must be able to be switched on independently of all other headlamps or lamps, e.g. a joint electrical circuit with the reversing light is not permitted. ■ Since work lamps may only be used when vehicles are driving away from public roads, there are no special regulations valid for their approval e.g. according to ECE or EG. What does IP degree of protection mean? The IP degree of protections are defined by DIN 40 050 part 9. IP stands for International Protection. The purpose of the standard is to exactly define the protection of electrical equipment in vehicles against penetration by foreign particles including dust, and against ingress of water. The exact definition of the degree of protection is achieved by means of different tests. Hella work lamps fulfil at least degree of protection IP 5K4K. The different degree of protections of Hella work lamps are explained in the following text in more detail. Degree of protection IP 5K4K Dust may only penetrate in such small quantities that it has no detrimental effect on function and safety. Water splashing against the housing from all directions at increased pressure must not have a harmful effect; water pressure approx. 4 bar. Degree of protection IP 6K4K Dust must not penetrate at all. Water splashing against the housing from all directions at increased pressure must not have a harmful effect; water pressure approx. 4 bar. Degree of protection IP X9K Water which is directed against the housing during high-pressure / steam jet cleaning must not have a harmful effect; water pressure approx. 80 bar. The standard DIN 40 050 part 9 is based on the specifications of the new version of IEC 529, issue 1989, amended and made suitable for the specific demands made on electrical equipment in road vehicles. What does GGVS / ADR mean? The product is approved for mounting on transport equipment which corresponds to the requirements of GGVS / ADR B Rn 10251 and Rn 11251 for electrical equipment. GGVS ADR GefahrGutVerordnungStraße Accord européen relatif au transport international des merchandises dangereuses par route Symbol used in the brochure for work lamps with GGVS / ADR approval 39 Isolux diagrams Work lamps are supplied in versions with different beam patterns: ■ Close-range illumination ■ Near-ground illumination ■ Off-road illumination ■ Long-range illumination The Isolux diagrams illustrate the characteristics of the illumination for the optimum angle of inclination. The diagrams will help you to choose the work lamp that best complies with your illumination and light output requirements. All Isolux diagrams are valid for 12 V. Oval 100 Xenon Integral Off-road illumination 3° Oval 100 H9 Off-road illumination 3° Oval 100 FF, 2 x H3 Near-ground illumination 12° Oval 100 FF, 1 x H3 Near-ground illumination 12° Oval 100 FF, 2 x H3 Long-range illumination 3° Oval 100 FF, 1 x H3 Long-range illumination 3° Mega Beam Xenon Long-range illumination 4° Mega Beam Xenon Near-ground illumination 10° Mega Beam FF Long-range illumination 5° Mega Beam FF Near-ground illumination 13° Ultra Beam Xenon Near-ground illumination 10° Double Beam FF Near-ground illumination 15° Ultra Beam FF (H3) Long-range illumination 5° Ultra Beam FF (H3) Near-ground illumination 15° Ultra Beam H9 Off-road illumination 2° 40 Double Beam FF Off-road illumination 5°° Isolux diagrams Mounting height 2.5 m Luxchart Module 6213 Double Beam FF Near-ground illumination 5° Module 6213 Double Beam FF Off-road illumination 3° Module 6213 Long-range illumination 10° Module 6213 Close-range illumination 15° Module 6213 Xenon Close-range illumination 10° Module 6213 Xenon Long-range illumination 3° AS 200 Xenon Long-range illumination 5° AS 200 Xenon Near-ground illumination 10° Picador FF Close-range illumination 15° Picador FF Long-range illumination 12° AS 200 H3 Near-ground illumination 15° AS 200 H3 Long-range illumination 5° Master Close-range illumination 15° Master Long-range illumination 12° Torero Close-range illumination 15° Torero Long-range illumination 12° 41 Mounting examples for work lamps 1 2 5 Farming tractor 3 4 6 2 Timber harvester/ forwarder 1 2 7 6 7 1 Combine harvester 2 6 5 3 8 4 2 1 Wheel loader/ Digger 4 3 1 2 3 Fork-lift truck 42 Mounting examples for work lamps Mounting position on the vehicle Orientation of the work lamp Suitable illumination Recommended range of inclination Farming tractor / timber clearer 1 Front or side of cabin roof forwards for long-range orientation for illumination of the area directly in front of the vehicle 2 Rear of cabin roof working area to the rear close-range near-ground 15° - 35° 10° - 25° 3 Rear mudguard to the working implement to the rear working area near-ground off-road 10° - 25° 5° - 15° 4 Front mudguard forwards close-range 10° - 20° 5 Mirror bracket forwards as a trail following light close-range 15° - 35° 6 iIn the bonnet forwards and sideways near-ground off-road 10° - 15° 3° - 10° 7 In the pick-up arm towards the saw / pick-up close-range 0° - 10° for long-range orientation off-road long-range off-road 3° - 7° 5° - 10° long-range off-road 3° - 7° 5° - 10° Combine harvester 1 Front roof 2 Front roof downwards onto the reciprocating finger bar mover close-range 50° - 70° 3 At the front on the mirror diagonally forwards to the end of the reciprocating finger bar mover near-ground 15° - 20° 4 At the bottom of the cabin over the reciprocating finger bar mover to the material mown long-range 5 Top side wall for lateral orientation near-ground 6 Rear wall orientation to the rear near-ground 10° - 20° 7 On the grain tank illumination of the ejection shaft close-range 10° - 20° 8 In the grain store for interior lighting near-ground only AS 200 FF with H3 12 V 35 W 3° - 7° 10° - 15° Wheel loader / Digger 1 Front roof, top to the front working area near-ground 15° - 25° 2 Rear roof, top to the rear working area near-ground close-range 10° - 25° 15° - 35° 3 Digger arm, front illumination of the shovel close-range 10° - 35° 4 Digger arm, rear illumination of the shovel close-range 10° - 35° Fork-lift truck 1 Front roof, top towards the goods loaded, orientation to the front long-range close-range near-ground 3° - 10° 15° - 35° 10° - 25° 2 Rear roof, top orientation to the rear near-ground close-range 10° - 25° 15° - 35° 3 Fork towards the goods loaded long-range 3° - 10° 43 © Hella KG Hueck & Co., Lippstadt 9Z2 999 118-368 Fr/02.04/2.465 Printed in Germany Hella KGaA Hueck & Co. Rixbecker Straße 75 59552 Lippstadt/Germany Tel.: +49 (0) 29 41/38-0 Fax: +49 (0) 29 41/38-79 64 Internet: www.hella.com © Hella KG Hueck & Co., Lippstadt 9Z2 999 118-367 Fr/02.04/3.0 Printed in Germany Hella Limited Wildmere Industrial Estate Banbury, Oxon OX16 3JU Tel.: (0 12 95) 27 22 33 Telefax: (0 12 95) 22 54 80 e-mail: hella.uk@hella.com Internet: www.hella.co.uk Hella Ireland Limited Woodford Business Park Santry, Dublin 17 Republic of Ireland Tel.: +353 (1) 8 62 00 00 Telefax: +353 (1) 8 62 11 33 e-mail: irlsales@hella.com Internet: www.hella.com Fr/02.04/1.0 Printed in Germany © Hella KG Hueck & Co., Lippstadt 9Z2 999 118-438 Hella, Inc. 201 Kelly Drive, P.O. Box 2665 Peachtree City, GA 30269 Toll Free: 1-877-224-3552 Fax: 1-800-631-7575 www.hellausa.com