Automotive Parts

COMPANY PROFILE
2005. 08
0
TABLE OF CONTENTS
11.
Company Introduction
- Company History
- Business Policies
- Awards & Certifications
- Factory Introduction
- Organization
2
2.
Product Introduction
- Automotive Parts – Automotive Products Division
- Equipments – Equipment Manufacturing Division
- Function Testers – R&D Laboratory
3
Business Planning
1. COMPANY INTRODUCTION
HISTORY
1991. Jan. Founded of Poongsan System
1993. Jun
Testers development and manufacturing for Kefico
1996. Jun. Start to manufacture electronic devices for HMC
2000. Apr. Incorporated of Poongsan System Co., Ltd.
2002. Jan. Established Department of FPD Equipment
2004. Jul. Acquired the certificate of ISO-9001;2000
2005. Feb. Established R&D Center
Sep. Relocated Headquarter & Factory
Dec. Acquired the certificate of TS-16949
2006. Jan. Acquired the certificate of SQ-MARK
Sep. Acquired the two patents for Exhaust Hole Driller
Nov. Awarded IR52 JangYoungShil prize from Ministry of
Science & Technology for Laser Direct Patterning Technology
2008. Aug. Registered as INNO-BIZ company
Dec. Start of production for ETC Cover Ass’y (C-Type)
2010. Jan. Start of production for ETC Ass’y
Material Printer DMP 3000 Developed and export
Oct. Start of production for ETC Armature Ass’y
and Cover Ass’y (NC-Type)
2011. Sep. Best quality Supplier Award from HMC and KMC
Oct. Core Supplier Award from LG Electronic Inc.
2012. Jul. Start of production for ETC Brush Holder Ass’y
Dec. Achievement Award by Hyundai-Kefico.
2013. Jul. Start of production for OPS
Sep. Acquired the certificate of ISO-14001
Dec. Five-star-Quality certification by Hyundai-Kefico
Business Policies
Basic Policies
1) To manage right with grateful mind
2) To serve the society with human-oriented management
3) To do the best of even small matters for reliability
Quality Policies
1) To put the quality in the first place.
2) To acquire the price competitiveness by new technology
3) To keep the promise with the customers
CEO & President Mr. Yunsu Jeong
ceo@poongsan.net
Certifications
Mobile : +82 11 9950 4654
1) Jul. 2004
Certification of ISO 9001
2) Dec. 2005
Certification of TS-16949
3) Jan. 2006
Certification of SQ-MARK
4) Sep. 2013
Certification of ISO-14001
Awards & Certifications
Jang Young Shil
Prize
R&D Center
Certification
ISO 9001
Venture Company
Certification
TS-16949
SQ-MARK
INNO-BIZ
Certification
Promising Company
Certification
Innovation Company
Certification
Ministry of Knowledge
Economy
(Tech-innovation Prize)
Awards & Certifications
ISO 14001
5
Factory Introduction
Headquarter
- Location : 119-46, Sasa-Dong, Sangrok-Gu,
Ansan-Si, Kyeonggi-Do, Korea
- Factory Space : 1,488 ㎡ Land
4,793 ㎡ Floor area
- Automotive Parts Production Line : 3,968 ㎡
- (1F: 992 ㎡, 2F: 992 ㎡, 3F: 992 ㎡, 5F: 992 ㎡)
<3F & 5F Automotive Parts Production Line>
< Automotive parts production line >
< 1F Automotive Parts Production Line >
< 2F>
Factory Introduction
Branch Factory
- Location : Hwasung-Si, Kyeonggi-Do (Mado Industrial Park)
- Factory Space : 3,345 ㎡ land
4,089 ㎡ Floor area
- Clean Room : 2,314 ㎡ (Level : 10,000 Class)
Organization
CEO
Quality
Management
Management
Planning
Business
Administrative Dept.
Automotive
Product Div.
Equipment
Manufacturing Div.
Human resource/
General affair
Production team
Design team
Development team 1
Purchasing
Quality Assurance
team
Control team 1
Development team 2
Accounting
FA Planning team
Control team 2
Development
supporting team
Manufacturing
Engineering
Logistics
Manufacturing
team
INKJET team
R&D Laboratory
Sales
Sales
planning/Control
Equipment sales
Automotive sales
Overseas sales
2. PRODUCT INTRODUCTION
1 1.
Actuators / Sensors For Automotive
- Electronic Throttle Control Ass’y
- ETC Cover Ass’y (Contact & Non-Contact Type)
- ETC Armature Ass’y
- ETC Brush Holder Ass’y
- Fuel Tank Pressure Sensor (FTPS)
- Multi Purpose Actuator_Variable Charge Motion Motor (MPA_VCM Motor)
- RXC Output Speed Sensor (RXC-OSS)
- Lever Throttle Position Sensor (LTPS)
- Pressure Sensor – Direct Electro Hydronic Actuator 2 (PS_DEHA2)
- Oil Pressure Sensor (OPS)
2
3.
Equipments / Factory Automation
- Equipments for LCD
- Equipments for LAB
- Factory Automation
2.
3
Function Testers
- Control Parts Function Tester
- Sensor Parts Function Tester
- Actuator Parts Function Tester
- Simulator and Controller
Automotive Parts
Measuring oil
pressure and
temperature in the
oil pump, and
transfers both signals
to Engine Control
Unit.
OPS
The sensor that is on
the throttle body
detects opening angle
of the throttle valve.
MPA_VCM Motor
The actuator controls
intake air flow to reduce
HC, Nox, and CO, when
the engine starts up.
The sensor detects
pressure in the fuel
tank and gas leakage
from the connecting
path.
The actuator controls
amount of intake air
into the engine.
The sensor detects the pressure
The sensor detects the
differences of each points in
rotation speed of rear axle
the 4WD coupling system.
for auto transmission.
Automotive Parts
ETC Ass’y Line
ETC : Electronic Throttle Control
<Complete Product>
▣ The actuator controls amount of intake air
into the engine.
▣ Production Type : Theta, Gamma
▣ Application : NF, TD
▣ S.O.P : January, 2010
Automotive Parts
ETC Cover Ass’y Line (C-Type)
<Assembled Product>
▣ Sub-Ass’y(C-type) of ETC
▣ Production Type : Theta, Tau
▣ Application : BH, TD, HD, BK
▣ S.O.P : December, 2008
Automotive Parts
ETC Cover Ass’y Line (NC-Type)
<Assembled Product>
▣ Sub-Ass’y (NC-type) of ETC
▣ Production Type : Theta, Tau
▣ Application : ETC
▣ S.O.P : October, 2010
Automotive Parts
ETC Armature Ass’y Line
<Assembled Product>
▣ Sub-Ass’y of ETC
▣ Production Type : Large, Small C & NC
▣ Application : ETC
▣ S.O.P : October, 2010
Automotive Parts
ETC Brush Holder Ass’y Line
< Assembled Product >
▣ Sub-Ass’y of ETC Armature
▣ Production Type : Not Applicable
▣ Application: NF, TD
▣ S.O.P : July, 2012
Automotive Parts
FTPS Ass’y Line
FTPS : Fuel Tank Pressure Sensor
<Complete Product>
▣ Checking fuzzy-control solenoid valve in fuel tank
status, and detecting evaporating gas leakage.
▣ Production Type : Direct, Hose, Clip
▣ Application : NF, TG,VI, BH, HD, TD, HM
▣ S.O.P : March, 2006
Automotive Parts
MPA_VCM Motor Ass’y Line
MPA_VCM : Multi Purpose Actuator_Variable Charge Motion
<Complete Product>
▣ The actuator controls intake air flow to
reduce HC, Nox, and CO, when the
engine starts up.
▣ Production Type : Theta, Nu
▣ Application : SL, MD
▣ S.O.P : May, 2010
Automotive Parts
Output Speed Sensor Ass’y Line
<Complete Product>
▣ The sensor detects the rotation speed
of rear axle for auto transmission.
▣ Production Type : RXC-OSS
▣ Application : BL, HQ, HR
▣ S.O.P : April, 2004
Automotive Parts
LTPS Ass’y Line
LTPS : Lever Throttle Position Sensor
<Complete Product>
▣ The sensor that is on the throttle body detects
opening angle of the throttle valve.
▣ Production Type : CCW, CW
▣ Application : HD, NF, LC, TB, MC
▣ S.O.P : August, 2008
Automotive Parts
PS_DEHA2 Ass’y Line
PS_DEHA2 : Pressure Sensor_Direct Electro Hydronic Actuator 2
<Complete Product>
▣ The sensor detects the pressure differences
of each points in the 4WD coupling system.
▣ Production Type : Pressure Sensor Type
▣ Application : SL, DM, GN
▣ S.O.P : December, 2009
Automotive Parts
OPS Ass’y Line
OPS : Oil Pressure Sensor
< Complete Product>
▣ Measuring oil pressure and temperature in
the oil pump, and transfers both signals to
Engine Control Unit.
▣ Production Type : Pressure Sensor Type
▣ Application : DH
▣ S.O.P : July, 2013
Equipment for LCD
CF Exposure System
CELL UV Alignment Layer
Exposure system is patterning circuits on a
glass substrate through light exposure on the
mask for photolithography, like as a camera, in
circuit patterning in LCD production process.
Equipment for LCD
Laser Repair System (CVD/Review)
The system detects the unwired area through
the vision test and rewiring the defected area
using laser and CVD technique.
※ CVD(Chemical Vapor Deposition) : Decomposing
resource gas through chemical reaction using
energy from outside to make a thin layer on the
substrate.
Laser Repair System(Cell / B1)
The system is for repairing TFT array, tab
terminal, color filter, and etc. that occur in
cell or module process in LCD production
process.
※ TFT- Thin Film Transistor
Equipment for LCD
Pol Laser Cutting System
Side Sealing System
Laser Soldering System
The system cuts FPR Pol that is
The system seals the sides of
The system is the Voice Coil Motor
attached on a panel using laser
TFT Glass and CF Glass in
in Module production process.
Module production process.
(VCM) soldering machine which does
laser soldering on VCM terminal /
Yoke terminal and HTCC circuit
board in the camera module process.
※ HTCC substrate-High Temperature
Coried Ceramics
Equipment for LAB
Inkjet Printing System
<DMP-3000>, <DMP-5000 / 6000 Series>
Commercial production tool that enables users to evaluate and deploy ink jetting
technology for new manufacturing and analytical processes.
Head type : 128 Nozzle(s-class, D-128 DPN head) and 16 Nozzle cartridge
Printing area : 300 ~ 600 mm.
Factory Automation
< ETC NC Cover Ass’y Line >
< ETC Armature Ass’y Line >
< ETC Brush Holder Ass’y Line >
Function Tester
Control Parts Function Tester
<Major Testers>
▶ EGR ECU Function Tester
▶ HEV MCU Function / Hot Tester
▶ HEV Inverter Multi Function Tester
▶ HEV HSCU Function Tester
▶ HEV MCU / BMS / HCU Aging Tester
▶ TCU Reliability Tester
▶ Power Control System
▶ TPMS Durability Tester
▶ Cluster Function Tester
< EGR ECU Function Tester >
Function Tester
Sensor Parts Function Tester
<Major Testers>
▶ HPS Trimming & Function / Audit Tester
▶ DEHA2 Function Tester
▶ Lever TPS Function / Vision Tester
▶ Map Sensor Function / Vision Tester
▶ TPS Function / Vision Tester
▶ CMP Sensor Function / Audit Tester
▶ CKP Sensor Function / Audit Tester
▶ 6/8 Speed Sensor Function / Audit Tester
▶ LSF4 Electrical / Function Tester
< HPS Trimming & Function / Audit Tester >
Function Tester
Actuator Parts Function Tester
<Major Testers>
▶ MPA Function Tester
▶ ETC Function / Audit Tester
▶ VFS Function Tester
▶ 6 Sol. Valve Function Tester
▶ Rosa Function Tester
▶ EGR Actuator Audit Tester
< MPA Function Tester >
Function Tester
Simulator and Controller
<Major Simulator and Controllers>
▶ HEV Simulator
- MCU / HCU / FHCU
▶ Mobile Function Tester
▶ MPA / SCV Controller
▶ MPA Controller
▶ AFLS Controller
3. Business Planning
Key Data
2012
2013
- 0-km Claim
0
0
- Field Claim
0
0
551
300
169
191
18
24
Quality
- Process Failure rate (ppm)
Employees
Sales revenue (Mil. Euro)
Percentage share of sales revenue
- Equipment Manufacturing Division
- Automotive Products Division
- R&D Laboratory (Function Testers)
59%
34% (BOSCH : 20% , KEFICO : 14%)
7%
3. Business Planning
Short-term Planning
▶ Building the 2nd factory nearby the HQ by 2014
▶ Increasing man power
▶ Strengthening quality assurance system
Mid & Long-term Planning
To have a competitiveness as an outstanding automotive parts
production company .
To have a competitiveness as an outstanding electronic, automotive
parts, F.A equipment company.
The company which put the best quality in the first.
Thank you for your attention!
2013.12..26 Rev.0.6
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