initial set up - Sanden Vendo America
Transcription
initial set up - Sanden Vendo America
INITIAL SET UP A. UNPACKING Remove all plastic film, cardboard and tape from the outside of the vendor. Loosen any shipping devices used to secure interior parts during shipment (backspacer, shims or spacers). To remove shipping boards from base, raise vendor on a well stabilized lifting device. Remove the leveling bolt which hold the boards in place and remove the boards. Replace bolts to equal heights in the threaded holes. Another method to remove shipping boards is to split the boards apart. Using a pinch bar, or a heavy screwdriver and hammer, insert tool into the slots and force the board apart. B. POSITIONING AND LEVELING IMPORTANT: Place the vendor (in desired location) at least 3 to 4 inches away from any rear obstruction. This is for proper air flow through the refrigeration compartment. The system requires front to rear air circulation for proper operation. Level vendor with leveling bolts. Be sure all four leveling bolts are supporting the machine. C. POWER SUPPLY CONNECTION CAUTION: DO NOT USE AN EXTENSION CORD! The Vendor’s power requirements will vary depending upon the country it was purchased for. To verify the power requirements of the Vendor, check the serial plate located on the hinge side of the door (see figure 1 on page 3). The power requirements are listed on the serial plate. To insure safe operation of the vendor, the vendor’s power supply must be a properly grounded and polarized outlet. Before plugging the vendor into the outlet, test the outlet to confirm it will meet the vendors power requirements. If the power supply of the outlet is different from the power requirements of the vendor, a transformer may be necessary. If the power requirements are not properly met, contact a licensed electrician and have the necessary correction made. Should you require additional information contact a service representative, see parts, sales and service centers listed on page 13 and 14 of the machine installation and safety manual. S-1 FIGURE 1 LOCK CODING The safest method to code the lock is to remove it and secure it in a vise or similar tool. The lock can also be recoded in the handle. (For the following steps refer to Figure 2) STEP 1 Insert key into lock. Insert pin into hole in cap. STEP 2: To release cap, push pin in firmly and rotate key to right slot position. Remove cap and key as one unit. STEP 3: Using magnet end of loading tool, remove all seven tumblers. STEP 4: Slip preloaded coder on lock. Place loading tool into coder. Coder and tool will mount in one direction only. Press new tumblers firmly into place. STEP 5: Remove coder and tool as one unit. Check to insure that all tumblers are in place. Replace lock cap. STEP 6: Insert New key. Press cap in and rotate key counter clockwise left to locked position. S-2 S-3 FIGURE 3 FIGURE 4 LABEL INSTALLATION COIN INSTRUCTION LABEL & PRICE LABEL APPLICATION: Apply labels to a clean and dry surface. Peel backing from label and apply to plate with a firm even pressure. INSTRUCTION LABEL (Refer to figure 3 for the following information.) Plate “A” has Validator Opening separate and above the Coin Plate “B” shows the Validator Opening built in the Coin Plate. Apply Instruction Label to area shown (as needed by the vendor). FLAVOR LABELS INSTALLATION: In figures 4 & 5, corresponding styles are indicated by A, B, C, D, or E notations. Insert Flavor Labels to the side or top of Selection Window or Button depending on the style. See Figure 4 for selection style. Rear view of windows and buttons is shown in Figure 5. Arrows point the direction to insert labels. Selection Window and Selection Button Labels identify product contained in stack columns. FIGURE 5 S-4 FIGURE 7 FIGURE 9 ALIGNMENT CHECKS DOOR ROLLER CHECK: The Door Roller assembly is raised or lowered by adding or removing shims, (see figure 7 ). Raising or lowering the roller will help ensure the proper alignment of the door lockstud to the cabinet latch. DOOR ALIGNMENT CHECK: After any door adjustment, the Quicker Lock should align itself automatically. If additional adjustment is necessary, loosen mounting screws, (see Figure 8), raise or lower latch to the correct position. Tighten mounting screws the floating nut of the Quicker Lock must be able to engage the bolt of the T-handle. REFRIGERATION AREA CHECK: Check the position of the Condensation Pan, see Figure 9. The correct position of the Condensation Pan is between the Compressor and the Condenser Fan Bracket. Be sure the Drain tube is clipped to the pan and free of kinks. A loop must be maintained in the tubing. The loop prevents warm air from reaching the evaporator area. FIGURE 8 S-5 TEMPERATURE CONTROL PRODUCT TEMPERATURE CHECK: (Reference only) Allow vendor to run 24 hours. Vend product, insert test device (thermometer) into beverage. TEMPERATURE CONTROL SETTING: The temperature inside the cabinet is regulated by the Temperature Control, located on the left side of the Evaporator (see Figure 10 ). Before adjusting control, make sure the refrigeration system is working properly. Check that all fans run freely and do not make excessive noise. Check that the vanes of the Evaporator are free of obstructions. Air flow over the vanes is important for proper operation of the refrigeration unit. Check the door for a tight seal. When the air temperature at the Capillary tube reaches 39 degrees Fahrenheit, the refrigeration system will cycle on (see Figure 11). To decrease the temperature, turn the Temperature Control Screw clockwise (see Figure 10). To increase the temperature, turn the screw counterclockwise. The temperature will change approximately 6 degrees with every 1/4 turn of the control screw. The Capillary tube is positioned in the air flow of the evaporator (see Figure 11). It must not touch the rear of the cabinet wall or the evaporator shield (except at the clip). It is possible to distort the position of the tube upon replacement and installation. If the refrigeration system is replaced, check the Capillary tube’s position. FIGURE 10 FIGURE 11 S-6 LOADING INSTRUCTIONS BASIC LOAD SET-UP: The Univendor-2 machine is capable of vending a variety of product. The Chart on page 7 is a basic guide for the load set-up of these products. Refer to the chart and the items in Figure 12 for each product’s setting and kits. Installation Instruction are included with each kit. Call a service representative for kits or further information. Open upper and lower product cage assemblies at front of stack to load product in columns. Load product evenly. Bottles are loaded with crown end placed toward the back of the column. After filling columns, close product cage assemblies. In initial loading, prime the machine by advancing the product into the buckets. To advance product, insert proper coins and push the selection button of the column you wish to prime. When the bucket is loaded the column is ready to vend. Prime all columns. FIGURE 12 S-7 VEND MECHANISM PARTS DESCRIPTION The parts listed below are part of the Vend Motor Mechanism (refer to Figure 17 on page A6). One Mechanism is required per column. The parts are interchangeable. Setting will differ between single, double or triple depth. MOTOR: P/N 388637 This motor is a thermal protected, 115 volt, 60 hertz, shaded pole motor. The motor has an externally mounted spring loaded mechanical brake. The Motor is attached to the Mech. Plate by three screws. MOTOR CAM: P/N 390360 The Motor Cam assembly consists of two parts, the Cam and the Cam Retainer The Cam controls the Motor Carrier and the Start/Bypass Switches. The Cam is Attached to the Motor by the Cam Retainer (Retainer P/N 389401). The Retainer rotates left or right, provides for single, double, or triple depth operation. (see page S-7 for Cam Settings) MOTOR CARRIER SWITCH: P/N 388687 Two switches are located below the Motor Cam. The outside switch is the motor carrier switch. This switch holds the motor on though the vend cycle. The motor stops when the motor Carrier switch drops out. SOLDOUT SWITCH: P/N 368299 / BASE SWITCH: P/N 388303 There is one Soldout Switch and one Base Switch above the Vend motor. The Soldout Switch is actuated by the Soldout flap when the column is empty. It stops the motor from running. When all columns are empty the Electronic Control stops the coinage from accepting money. SELECTION SWITCH: (See part Section of the Manual for P/Ns.) The selection switch sends power to a Vend Motor when a Customer Presses a Selection Button. The Selection Switches are beneath the Selection Button/Windows. VEND BUCKET: P/N 1060139 The Vend Bucket holds the product(s) in a ready to vend position at the base of each column. ADAPTER COUPLING: P/N 1027042 The Adapter coupling couples the motor to the bucket. It is located behind the motor, on the motor shaft. ANTI-TILT CLIP: P/N 389712 The Anti-Tilt Clip prevents product from dropping out of the Bucket if the Vendor is tilted. The Clip is located in the bucket. S-8 GATE: P/N 1066082 The gate holds product above the Vend Bucket. GATE LINK: P/N 1008501 The rotation of Vend Bucket moves the gate link, this opens the gate allowing one layer of product to drop into the bucket. GAUGE BAR: P/N 1064333 The Gage Bar Holds the product (s) inside the bucket. It also regulates which product is vended first when Double or Triple depth setting are used (See page S-7 for setting). FIGURE 13 ANTI-TILT CLIP GATE SOLDOUT LEVER GATE LINK SPRING SWITCH MOUNT BUCKET GAGE BAR COUPLING MOTOR CARRIER SWITCH MOTOR CAM S-9 VEND CYCLE Several operations take place during the Vend Cycle: a purchase is made, the cam and bucket rotate, product is dispensed and reloaded. The sequence of these operations change slightly when the column’s depth setting is changed. With the Single Depth Setting, one purchase is made and the bucket is reloaded, the Cam Sequence occurs once per bucket revolution. With the Double Depth setting, two purchases are made before the Bucket is reloaded, the Cam Sequence occurs twice per bucket revolution. With Triple depth setting, three purchases are made. PURCHASE SEQUENCE: PS 1. Customer insert money. PS 2. The Coinage Unit sends a signal energizing the Credit Relay. This creates a path of power for the Selection Switch. PS 3. Customer presses a Selection Button. PS 4. The chosen Selection Switch closes, creating a path of power to energize a Vend Motor. PS 5. The Vend Motor turns the Bucket and Cam. PS 6. Product is Immediately dispensed. CAM SEQUENCE: (See Figure 14, Double depth Setting Pictured) CS 1. As the Motor turns the Cam, the Switch falls into the low part of the cam. This interrupts the power path to the Credit relay canceling credit. CS 2. Simultaneously, the Motor Carrier Switch is lifted to the high part of the cam. This provides an alternate path of power, to the Vend Motor. CS 3. With the Cam still rotating, the Switch lifts back to the part of the Cam, (permitting another purchase when it is required). CS 4. The Motor Carrier Switch falls into the lower part of the Cam, cutting power to the Motor. The Motor stops. FIGURE 14 S-10 RELOADING SEQUENCE: (See Figure 15) RS 1. The gate link rests at a locked position, in a cutout on the mech. plate. This locked position prevents the gate from opening out of sequence. RS 2. The gate link is guided by a slot in the mech. plate and actuates by a ridge on the bucket. As the bucket turns, the link is moved out of the locked position. RS 3. As the link rises, the gate is opened. The spring maintains Pressure on the Link and the gate. RS 4. Product falls onto outside of the bucket. RS 5. The bucket releases the gate link causing the gate to rest against the product. RS 6. As the product falls into the bucket, the link returns to the locked position and the gate is closed. RS 7. The product remaining in the column is caught by the closed gate, keeping it above the bucket. RS 8. Bucket stops, product is Ready to vend. FIGURE 15 S-11 LIGHTING WIRING DIAGRAMS REFRIGERATION WIRING DIAGRAM S-12 REFRIGERATION OPERATION The refrigeration operation section is divided into three areas: Basic Refrigeration Principle. Detailed Vending machine Refrigeration cycle, and Parts Description. BASIC REFRIGERATION PRINCIPLE What a refrigeration system really accomplishes is the transfer of heat. A refrigeration system removes the excess heat from a refrigerated area and then transfers it to a condenser where it is dissipated. As heat is removed, the refrigerated area cools. In vending machines, large quantities of the heat must be transferred rapidly, economically and efficiently. This process must be able to withstand continuous repetition, without loss of refrigerant, over an extended period. The most common system used in the vending industry is the vapor compression (or simple compression) cycle system. It consists of four basic elements: an evaporator, a compressor, a condenser, and a pressure reducing restricted (all part of a sealed system). The compression system operates at two pressure levels: the low evaporating pressure and the high condensing pressure. The refrigerant acts as the transport medium, in which heat is moved from the evaporator to the condenser; at the condenser, the heat is dissipated into the surrounding air. The liquid refrigerant changes from a liquid, to a vapor and back to a liquid again. This change of state allows the refrigerant to absorb, and rapidly discharge, large quantities of heat efficiently. BASIC VAPOR COMPRESSION SYSTEM CYCLE DESCRIBED: In the evaporator the liquid refrigerant vaporizes. This change occurs at a temperature enough to absorb heat from the refrigerated space. The temperature of vaporization is controlled by the pressure maintained in the evaporator (the higher the pressure, the higher the vaporization point). The compressor pumps the vapor from the evaporator, through the suction line, and to the condenser. The compressor takes the low pressure vapor and compresses it, increasing both the pressure and the temperature. The compressor pumps the vapor at a rate rapid enough to maintain the ideal pressure. The hot high pressure vapor is forced out of the compressor, into the discharge line and then into the condenser. Air is blown through the condenser, allowing heat to transfer from the condenser and into the passing air. As the heat is removed, the stored refrigerant is condensed into a liquid. The liquid refrigerant is stored in the lower tube of the condenser. It is there, available to flow through the restricter tube, back into the evaporator, where the refrigeration cycle is repeated. S-13 DETAILED REFRIGERATION CYCLE The following is a detailed refrigeration cycle as it applies to the refrigeration system installed in Vendo equipment. (Refer to the flow chart in Figure 16) As the temperature in the cabinet rises, the liquid in the thermostat feeler bulb also rises in temperature. As this liquid becomes warmer, it expands. This expanding liquid expands against the temperature control bellow which operates the temperature control switch. The temperature control switch turns on both the compressor and condenser fan. The evaporator fan pulls air from the front of the refrigerated space of the cabinet. It pulls the air through the evaporator, and blows it up the back of the vend stack. (The evaporator fan runs continuously.) As the air passes through the evaporator, heat is draw from the air and transferred to the liquid refrigerant. As the cooled air circulates through the vend stack, heat is drawn from the product and transferred to the circulating air. The heated air is again drawn through the evaporator where the heat is removed. In the evaporator, the liquid refrigerant draws heat from the circulating air. receives heat, it vaporizes. As refrigerant The compressor pumps the vapor from the evaporator and compresses it (increasing both pressure and temperature). The compressor forces the compressed vapor out, through the discharge line and into the condenser. The condenser fan pulls air through the condenser. As the hot refrigerant vapor passes through the condenser tubes, heat is drawn from the vapor. This heat is dissipated into the passing air, the air then exits out the back of the vendor. As the refrigerant vapor in the condenser lines is cooled, it returns to a liquid state. From the condenser the liquid flows to the drier. The drier removes any water and solid particles from the liquid refrigerant. The cooled liquid refrigerant continues from the drier, through the capillary tube, to the evaporator. The capillary tube steadies the flow rate of the refrigerant. Its small inside diameter allows the pressure in the evaporator to remain low while the pressure in the condenser is high. The cool refrigerant in the evaporator draws heat from the circulating air in the cabinet. As the temperature in the cabinet drops, the liquid in the thermostat feeler bulb cools and condenses. The condensed liquid releases the pressure against the thermostat control bellows, de-actuating the temperature control switch. The deactuated control switch turns off the compressor and condenser fan. When the temperature in the cabinet rises above the thermostat’s setting, the compressor and the condenser fan engage again. The refrigeration process is continuous as long as the compressor operates. S-14 FIGURE 16 REFRIGERATION PARTS DESCRIPTION The Compressor, Condenser, Drier, Capillary Tube, Evaporator, and Accumulator are part of a sealed system (refer to figure 16). These items are not available separately. For the part number of the sealed refrigeration system refer to the common parts section of the manual. COMPRESSOR The compressor takes in low pressure vapor and compresses it, increasing both the pressure and the temperature. The hot high pressure gas is forced out to the condenser. The compressor and the motor that drives the compressor are sealed inside a housing. The compressor, as a unit, is mounted on the refrigeration base. The base is mounted in the bottom of the vendor, outside the sealed refrigeration space. CONDENSER The condenser takes heat out of the high pressure vapor that it receive from the compressor. As the vapor passes through the condenser it cools and returns to a liquid state. The condenser is mounted to the refrigeration base near the front of the vendor. It is easily accessible for cleaning. DRIER The Drier is a molecular sieve strainer drier. It removes water and solid particles from refrigerant liquid. One side of the dryer is connected to the outlet line of the condenser; the other side is connected to the capillary tube going to the evaporator. S-15 REFRIGERATION PARTS DESCRIPTION (CONTINUED) CAPILLARY TUBE The capillary tube controls, at a steady rate, the flow of refrigerant liquid to the evaporator. It has a very small inside diameter to keep pressure in the evaporator low while the pressure in the condenser is high. It is the connecting link between the condenser and evaporator. EVAPORATOR The Evaporator is a heat transference device. It removes the heat from the air in a refrigerated space and transfers it to the refrigerant liquid. This liquid evaporates into a vapor and is sucked out by the compressor. The evaporator is mounted inside the refrigerated space of the cabinet, directly below the delivery chute. ACCUMULATOR The accumulator traps any refrigerant liquid which did not boil off into a vapor before reaching the compressor. The accumulator allows the refrigerant liquid to boil off as a vapor (preventing damage to compressor). It also prevents suction line sweating. The accumulator is mounted in the suction line on the outline side of the evaporator. FIGURE 17 S-16 (The parts listed below are not part of the sealed refrigeration system and are available separately. For part numbers, see the refrigeration assembly in the common parts section of the manual.) CONDENSER FAN ASSEMBLY The condenser fan pulls cool air from outside the vendor, through the condenser, over the compressor and blows it out the back of the vendor. This cool air removes excess heat from refrigerant in the condenser. The condenser fan runs when the compressor is engaged. The fan assembly is mounted on the refrigeration base between the condenser and compressor. EVAPORATOR FAN ASSEMBLY The Evaporator fan pulls air from the front of the refrigerated space, through the evaporator, up the rear of the refrigerated space into the vend stack. The fan blows air through the evaporator (which removes the heat from the air). It circulates the cool air over the product, removing excess heat from the product. The evaporator fan assembly is mounted to a fan bracket, mounted to the extensions of the evaporator. These parts are located in the refrigerated area of the cabinet. TEMPERATURE CONTROL The temperature control regulates the temperature inside the refrigerated space of the vendor. The control is adjustable. The temperature control consist of two main parts: the temperature control box and the thermostat feeler bulb. The control box is mounted to the side of the evaporator. The bulb is mounted on the evaporator fan bracket, in the air flow of fan. The bulb is a very narrow tube with a refrigerant liquid inside. Small tubing connects the bulb to the control box. As liquid in the feeler bulb warms, it expands into the tubing and then into the control box, pressing against a bellows. The bellows closes a switch in temperature control, activating the compressor and the condenser fan. As the liquid in the feeler bulb cools it contracts and releases the pressure against the bellows, opening the switch, deactivating the compressor and the condenser fan. START CAPACITOR - (WHEN USED) The start capacitor is used on start up of the refrigeration system to phase out excess power to and from the refrigeration system. STARTING RELAY The starting relay is mounted in the terminal box on the side of the compressor housing. When the compressor first starts up, the starting relay closes and completes a starting circuit. When the compressor motor reaches operating speed, the starting relay opens and breaks the starting circuit. THERMAL OVERLOAD SWITCH The thermal overload switch is mounted in the terminal box on the side of the compressor housing. If the compressor motor gets hot or draws too much current, the thermal overload opens and breaks the starting and running circuit of the motor. As the motor cools, the thermal overload closes, allowing the compressor to run. S-17 MAINTENANCE The following section is a basic guide for general maintenance and servicing of the Vendor . This section is divided into four parts: (I) Preventative Maintenance, (II) Lubrication Guide, (III) Care and Cleaning, (IV) Basic Trouble Shooting. I. PREVENTATIVE MAINTENANCE SUGGESTIONS: When ever a Vendor is visited on its site, the following service should be performed. Preventative maintenance will help prevent future problems with the Vendor. A. B. C. D. E. F. G. H. I. J. K. L. M. II. Observe the Vendor and its surrounding area for any unusual indications of problems (rear on cabinet, obstructions of the air flow, dark spots on the sign face, etc.) Open the door and visually check the inside of the Vendor (water accumulation, rust marks, moisture around the edges of the inner door, etc.) Check the fluorescent lamps, replace as necessary. Replace single pin (slimline) lamps within 24 to 48 hours of burnout. This will prevent damage to ballast. Check the product temperature for proper cooling. Check evaporator drain for obstruction; water in the evaporator area must drain to the condensate pan. Empty condensate pan. Clean the condenser, free vanes of dirt, lint, etc. Check evaporator fan(s) run normally. Check the Compressor and condensate fan run normally. Investigate any unusual sounds (fan blades hitting something, refrigeration lines rattling, etc.) Clean coin acceptor. Deposit all coinage accepted by the Vendor to check for proper operation of the coinage mechanism. Test the Vendor and make a report on the problems, LUBRICATION GUIDE: Lubricate indicated areas as directed on the chart below. INTERVALS PARTS Every six months Top hinge of door door hinge pin at the base of cabinet door latch cam to cabinet strike Thandle shaft & latch. As necessary Pivot area of bucket and gate S-18 LUBRICANT Grade two, high low temperature grease Grade two, high low temperature grease III. CARE AND CLEANING A. GENERAL PROCEDURE ( painted metal areas) Wash Vendor with soap and water. The exterior may be waxed with any good automobile wax. B. FRESH PAINT SPLASHES, GREASE, GLAZING COMPOUND REMOVAL Before drying, these elements may be removed by rubbing lightly with grade “A” Naptha (or equivalent grade solvent). After removal, use general cleaning procedure (listed above as A) C. LABELS AND STICKER REMOVAL Use Kerosene, VM&P grade Naptha or petroleum spirits for removal. When the label material does not allow penetration of solvent (such as vinyl) the application of heat (hair blow dryer) will soften the adhesive and promote removal. CAUTION: Excessive heat can cause surface damage. After the label is removed, use the general cleaning procedure (listed above as A). D. SCRATCH REMOVAL Remove or minimize hairline scratches and minor abrasions by using any good quality automobile polish. Test product before using. E. LEXAN SIGNS To clean Lexan sign faces the following procedure is recommended. 1. Wash sign with mild soap or detergent and lukewarm water. 2. Using soft cloth or sponge, gently wash the sign. DO NOT SCRUB! 3. Rinse well with clean lukewarm water. 4. Dry thoroughly with a chamois or cellulose sponge (to prevent water spotting). DO NOT USE SQUEEGEE! NOTE: F. Most organic solvents, petroleum, spirits, or alcohol are NOT compatible cleaning materials for lexan signs. Usage of those materials could permanently damage the sign. REFRIGERATION AREA The condenser and evaporator must be kept clean for efficient operation. Be sure all vanes and tubing are clean and clear of obstruction; This allows free passage of air. Clean with a brush, a vacuum cleaner or compressed air. Keep cabinet drain open; clean as necessary. S-19 TROUBLE-SHOOTING GUIDE This guide is a general list of probable problems, causes, and solutions. For problems not listed or additional question, contact the Field Service Department at Vendo, 7209 N. Ingram Ave., Fresno, CA 93650 or call 1-800-344-7216. Please have the maufacturer’s date code and model number of the vendor when you call. The trouble-shooting guide is divided into three columns: First Column, Possible Problem; Second Column, Possible Cause; Third Column, Service Suggestion. POSSIBLE PROBLEMS Returns all good coins POSSIBLE CAUSE No power to vendor No power to changer SERVICE SUGGESTION Check power Supply Check coin mechanism plugs check for faulty harness wiring (see wiring diagram for circuit) Acceptor is out of adjustment or Check coin mechanism coin gate is not closed Electronic-CREM function: 1.) 1. Check electrical connections No power to acceptor. of the acceptor. 2.) Defective acceptor 2. Replace acceptor Coin paths are dirty Clean acceptor with approved cleaner. DRY VERY THROUGHLY S-20 POSSIBLE PROBLEM Money accepted no product vended POSSIBLE CAUSE No selections work No. 1 selection works, No. 2 thru last does not. Soldout Switch (of column selected) inoperative Motor starts, does not run Vend motor runs until two or three products are vended or vend motors run continuously. Refrigeration unit will not run at all Compressor will not start SERVICE SUGGESTION Check No.1 selection switch, replace if necessary. Check No 2. section switch, replace it necessary. This pattern can continues thru last selection switch as selection circuit goes from 1 to 2 to 3. etc., to last Check switch, replace Check motor carrier switch, replace switch Improper cam lobe adjustment Check Cam for proper arrangement of cam lobes (see product set up guide) Motor carrier switch not Check lever for proper lever making contact with cam lobe positioning and freedom of or switch movement No power to vendor Check power supply also check service cord connections. Thermostat open (temperature Check thermostat (Apply control) insulated jumper across terminals, if compressor starts, replace thermostat) Temperature control bulb out Check that bulb is in air flow of position Overload Protector Check overload (apply Inoperative insulated jumper across terminal, if compressor starts, replace overload) Compressor will not start condenser fan motor running, unit cool (no power to compressor) POSSIBLE PROBLEM Compressor will not start, POSSIBLE CAUSE Starting relay or capacitor S-21 SERVICE SUGGESTION Check relay or capacitor condenser fan motor running - inoperative unit hot (power to compressor) Compressor inoperative Compressor starts but does not run Will not cycle Starting relay stays closed Thermostat inoperative Compressor runs but cabinet temperature warm Compressor motor problem Loss of refrigerant Condenser fan not working Blocked or dirty condenser (refer to initial installation in the service manual) Evaporator fan not working Bad inner door seal S-22 replace Disconnect power to vendor, remove all leads from compressor, check continuity from “common”, “start” and “run” to compressor case. If continuity shows, replace compressor. Also Check from “common to start”. (using continuity or IHMS.) If meter fails to show reading replace compressor. Check overload and contact, replace overload if necessary Replace relay Check thermostat clean contacts with approved electrical cleaner. Replace thermostat it necessary Check, replace Replace refrigeration unit (Note: any work of this nature done without express permission from The Vendo Company can void refrigeration unit warranty) Check circuit to run motor. Replace motor. Check for obstruction of fan blade. Check condenser vanes for obstruction, lint or dirt. Clean, also check for proper air flow through refrigeration area. Check circuit to fan motor. Replace motor also check for obstruction of fan blade Check for moisture on seal. Adjust inner door as necessary (see initial setup of service manual). Replace door seal. POSSIBLE PROBLEM Compressor runs, but cabinet temperature warm Compressor runs continuously Evaporator frosted over Product freezing up too cold Excessive noise POSSIBLE CAUSE Thermostat set too high SERVICE SUGGESTION Adjust thermostat (see initial set up of service manual) Thermostat inoperative Check thermostat Water at base of evaporator Check for proper drainage unit (such as plugged drain, kinks in drain tube, etc.) check door seal Thermostat set too low Adjust thermostat (See intial set up of service manual) Thermostat inoperative Check thermostat replace if (compressor runs continuously) necessary Thermostat feeler bulb out of Adjust feeler bulb (see initial set position up of service manual) Fan blade bent or hitting shroud Straighten, relocate shroud position, or remove shroud. Fan motor noisy Replace if necessary Refrigeration base loose or Tighten bolt or replace if bent necessary S-23 A COMMITMENT TO SAFETY The Vendo Company is committed to safety in every aspect of our product design. Vendo is committed to alerting every user to the possible dangers involved in improper handling or maintenance of our equipment. The servicing of any electrical or mechanical device involves potential hazards, both to those servicing the equipment and to users of the equipment. These hazards can arise because of improper maintenance techniques. The purpose of this manual is to alert everyone servicing Vendo equipment of potentially hazardous areas, and to provide basic safety guidelines for proper maintenance. This manual contains various warnings that should be carefully read to minimize the risk of personal injury to service personnel. This manual also contains service information to insure that proper methods are followed to avoid damaging the vendor or making it unsafe. It is also important to understand these warnings are not exhaustive. Vendo could not possibly know, evaluate, or advise of all of the conceivable ways in which service might be done. Nor can Vendo predict all of the possible hazardous results. The safety precautions outlined in this manual provide the basis for an effective safety program. Use these precautions, along with the service manual, when installing or servicing the vendor. We strongly recommend a similar commitment to safety by every servicing organization. Only personnel properly trained in vendor servicing should have access to the interior of the machine. This will minimize the potential hazards that are inherent in electrical and mechanical devices. Vendo has no control over the machine once it leaves the premises. It is the owner or lessor’s responsibility to maintain the vendor in a safe condition. See Section I of this manual for proper installation procedures and refer to the appropriate service manual for recommended maintenance procedures. If you have any questions, please contact the Technical Services Department of the Vendo office nearest you. Refer to the listing at the back of this manual. SAFETY RULES • • • • • • • • Read the Safety Manual before installation or service Test for proper grounding before installing to reduce the risk of electrical shock and fire. Disconnect power cord from wall outlet before servicing or clearing product jams. The vending mechanism can trap and pinch hands. Use only fully trained service technicians for “Power On” servicing. Use adequate equipment when moving a vendor. Always wear eye protection, and protect your hands, face, and body when working near the refrigeration system. Use only authorized replacement parts. Be aware of inherent dangers in rocking or tipping a vending machine. Page 1 SECTION I: VENDOR INSTALLATION A. Vendors are large, bulky machines of significant size and weight. Improper handling can result in injury. When moving a vendor, carefully plan the route to be taken and the people and equipment required to accomplish the task safely. B. Remove all tape, shipping sealant, and Styrofoam from the vendor. Loosen any shipping devices used to secure interior parts during shipping. Remove the wooden shipping base, attached to the vendor base by the vendor leveling screws. Make certain the leveling screws are in place and functional. C. Position the vendor three to four inches (7.6 cm to 10.2 cm) from a well-constructed wall (of a building or otherwise) on a flat, smooth surface. IMPORTANT: The vendor requires three inches (7.6 cm) of air space from the wall to ensure proper air circulation to cool the refrigeration unit. D. Adjust the leveling screws to compensate for any irregularities on the floor surface. Ideally, no adjustment will be necessary and the leveling legs will be flush with the bottom of the vendor. A spirit level is a useful aid to level the vendor. When the vendor is properly leveled, the outer door, when opened, will remain stationary. Vendors must be level to assure proper operation and to maintain stability characteristics. Do not add legs to the vendor. E. Check the manufacturer’s nameplate on the left or right side of the vendor outer door to verify the main power supply requirements of the vendor. Be sure the main power supply matches the requirements of the vendor. To ensure safe operation, plug the vendor only into a properly grounded outlet. DO NOT USE EXTENSION CORDS. NOTE: Any power supply variance more than + 10% may cause vendor to malfunction. * Power outlets must be properly grounded. * Power outlets must be properly polarized, where applicable. Test the outlets using the following information. (Refer to Figure 1 on Page 3.) Page 2 Page 3 SECTION I: VENDOR INSTALLATION (CONT’D) For Type 1 and Type 2 outlets, test for Grounding and Polarization as follows: 1. With a test device (volt meter or test light), connect one probe to the receptacle’s Neutral contact and the other to the Live contact. The test device should show a reaction. 2. Connect one probe to the receptacle’s Earth contact and the other to the Live contact. The test device should show a reaction. For Type 3 through Type 5 outlets, test for Grounding as follows: 1. 2. With a test device (volt meter or test light, determine which of the receptacle’s Power contacts is the Live contact.) A. Connect one probe to the receptacle’s Earth contact. B. Connect the second probe to the left (or upper) Power contact. If a reaction occurs, this is the Live Power contact. If a reaction does not occur, move the second probe to the right (or lower) contact. A reaction should occur, indicating that this is the Live Power contact. Connect one probe to the receptacle’s Live Power contact (as determined in step 1). Connect the second probe to the other Power contact (neutral). The test device should show a reaction. IF THE ABOVE CONDITIONS ARE NOT MET FOR THE GIVEN OUTLET TYPE, CONTACT A LICENSED ELECTRICIAN AND HAVE THE NECESSARY CORRECTIONS MADE. F. Ambient temperature operating range for this vendor is +5°F to +113°F (-15°C to +45°C). The climatic rating of this vendor is “N” (Normal). Page 4 SECTION I: VENDOR INSTALLATION (CONT’D) G. Door Support (Fig. 2) The door support may be raised or lowered by adding or removing shims, to insure that the outer door closes squarely to the cabinet. Raising or lowering the door support can also insure proper alignment of the door latch. FIGURE 2 H. Door Latch Alignment (Fig. 3) After any door adjustment, the floating Quicker Lock assembly should align itself automatically. The latch assembly is adjustable. To adjust, loosen the latch bracket mounting screws, and raise or lower the latch assembly into position, then tighten the mounting screws. FIGURE 3 FIGURE 4 WARNING: KEEP FINGERS AND OTHER OBJECTS OUT OF LOCK CAVITY NOTE: Refer to the Appropriate Parts and Service Manual for Detailed Instructions, Operating Principals, and Recommended Maintenance Intervals and Procedures. Page 5 SECTION II: ELECTRICAL HAZARDS GENERAL Vendo vending machines are provided with the appropriate power supply setting for your area. Some models are equipped with step-down transformers, as required, enabling the vending machines to operate on different mains voltages. Refer to section I. E. for information to determine the main power requirements. Refer to the appropriate Service Manual for details of step-down transformer operation. The power sources mentioned above are standard for both household and commercial lighting and appliances. However, careless or improper handling of electrical circuits can result in injury or death. Anyone installing, repairing, loading, opening, or otherwise servicing a vending machine should be alerted to this point. Apply all of the normal precautions observed in handling electrical circuits, such as: • • • • • • A. Refer servicing to qualified personnel only. Unplug the vendor before servicing or clearing product jams. Replace electrical cords if there is any evidence of fraying or other damage. Keep all protective covers in place. Plug equipment into outlets that are properly polarized (where applicable), and protected with fuses or circuit breakers. All electrical connections must be dry and free of moisture before applying power. Grounding Systems Vendo vending machines are provided with the appropriate service cord for the power supply in your area. The service cord will connect to the matching electrical outlet. Always ensure that the outlet to be used is properly grounded (and polarized where applicable) before plugging in the vendor. (See pages 3 and 4). WARNING: ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION, IN ORDER TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE The electrical grounding system also includes the bonding of all metal components within the vendor. This involves a system of bonding wires identified by green or green and yellow marking. The system uses serrated head screws, lock washers, and star washers to assure the electrical connection between parts. Maintenance of vending equipment may involve disassembly. Include the above items when reassembling, even if the vending machine may appear to function normally without them. Omitting any of these items can compromise a link in the grounding system. See the appropriate Service Manual or kit instructions for components and assembly instructions. Page 6 SECTION II: ELECTRICAL HAZARDS (CONT’D) B. Servicing with “Power Off” For maximum safety, unplug the service cord from the wall outlet before opening the vendor door. This will remove power from the equipment and avoid electrical and mechanical hazards. Service personnel should remain aware of possible hazards from hot components even though electrical power is off. See the appropriate sections of this manual for further information. C. Servicing with “Power On” Some service situations may require access with power on. Power-on servicing should be performed only by fully qualified service technicians. Particular caution is required in servicing assemblies that combine electrical power and mechanical movement. Sudden movement (to escape mechanical action) can result in contact with live circuits and vice versa. It is therefore doubly important to maintain maximum clearances from both moving parts and live circuits when servicing. WARNING: “POWER-ON” SERVICING SHOULD BE ACCOMPLISHED ONLY BY FULLY TRAINED PERSONNEL. SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS. NOTE: For Power-On servicing of vendors with a door power switch, it is necessary to activate the switch when the outer door is open. This is accomplished by one of the following methods: 1. Straight Plunger Switch: Pull plunger forward. 2. Protected Plunger Switch: plunger inward. Place key (provided) in position to hold Page 7 SECTION III: MECHANICAL HAZARDS A. Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts, use extreme caution!! Keep fingers, hands, loose clothing, hair, tools, or any foreign material clear of entrapment. As noted before under the Electrical Hazards section, “Power On” servicing should only be performed by qualified personnel. Refer to and heed the warnings noted in Electrical Hazards section. These warnings refer to the potential hazards associated with electrical power and moving parts. Always maintain maximum clearances from electrical and moving parts. Always install protective covers and guards when reassembling equipment. B. Product Conversions See the Service Section of the appropriate Service Manual for stack (or module) conversion procedures. Improper installation of product shims or spacers can result in product jams. WARNING: ALWAYS UNPLUG OUTLET CORD BEFORE ATTEMPTING TO CLEAR PRODUCT JAMS, TO PREVENT ENTRAPMENT OF HANDS IN MECHANISM. WARNING: THIS VENDING MACHINE INCLUDES MECHANICAL EQUIPMENT WHICH CAN BE HAZARDOUS IF IMPROPERLY HANDLED OR SERVICED. USE CAUTION AND CONSULT THE VENDO SAFETY MANUAL AND THE VENDO SERVICE MANUAL FOR ADDITIONAL SAFETY INFORMATION Page 8 SECTION IV: REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action. These systems may present any of the potential dangers shown in the sections on Electrical and Mechanical Hazards contained in this manual. See Sections II and III for further information. A. Compressed Refrigerant Refrigeration systems involve the compression and evaporation of gases. The pressures contained represent a potential hazard if suddenly released in confined areas. Caution is required when performing maintenance tests or repairs. All testing of sealed refrigeration systems should be done by trained personnel who are familiar with the systems and pressures involved. B. Physical Protection The accidental release of refrigerant gases can result in physical injuries. Always wear protective glasses and protect your hands, face, and body when working near the refrigeration system. WARNING: ALWAYS WEAR EYE PROTECTION AND PROTECT YOUR HANDS, FACE, AND BODY WHEN WORKING NEAR THE REFRIGERATION SYSTEM. SECTION V: TEMPERATURE HAZARDS GENERAL Maintenance personnel should be alert to the potential hazards from hot metal surfaces. High temperatures may be present throughout the refrigeration system although electrical power has been removed Page 9 SECTION VI: SUBSTITUTIONS AND MODIFICATIONS GENERAL Unauthorized changes or the substitution of unauthorized parts can compromise the equipment designs. This can result in unsafe conditions for either the service personnel or the equipment users. Always refer to the appropriate Parts and Service Manual for replacement parts and maintenance instructions. If questions arise, contact the Technical Services Department of the Vendo office in your area. (Consult the listing at the end of this manual.) When servicing the vending machine, always reassemble all components to their original location and position. Maintain the correct routing for tubing, electrical wiring, etc. Replace all clamps, brackets, and guides to their original locations. Replace all tubing, sleeving, insulating material, and protective covers to their original condition. WARNING: VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE, AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES. SUBSTITUTION, MODIFICATION, OR BYPASSING OF SUCH PROTECTIVE DEVICES CAN CREATE DANGEROUS CONDITIONS. PROTECTIVE CIRCUITS SHOULD NEVER BE BYPASSED, AND FAILED PROTECTIVE DEVICES MUST BE REPLACED ONLY WITH FACTORY-AUTHORIZED PARTS. A. Service Cord Replacement Vendo vending machines are furnished with unique power supply cords. If replacement becomes necessary, consult the appropriate Parts and Services Manual and order the correct replacement cord for the model of vending machine in question. Do not use substitute replacement cords. Only authorized service personnel with appropriate training should replace the vending machine service cord. If a question should arise concerning which service cord to order, contact the Technical Services Department of the Vendo office in your area for assistance. Page 10 SECTION VI: SUBSTITUTIONS AND MODIFICATIONS (CONT’D) B. Service Cord Replacement (For 240 Volt System Used in the United Kingdom) As the color of the wires in the mains lead of the vending machine may not correspond with the colored markings identifying the terminals in your plug, proceed as follows: The wire which is colored Green and Yellow must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or colored Green or Green and Yellow. The wire which is colored Blue must be connected to the terminal which is marked with the letter N or colored Black. The wire which is colored Brown must be connected to the terminal which is marked with the letter L or colored Red. Should the plug on the flexible cord not be the type for your socket outlets, do not use an adapter, but remove the plug from the cord and discard. Carefully prepare the end of the supply cord and fit a suitable plug. WARNING: THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains leads are colored in accordance with the following code: Green and Yellow ............................................ Earth Blue .................................................................. Neutral Brown............................................................... Live Page 11 SECTION VII: CONSUMER SAFETY WARNING WARNING: VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED, AND MAY RESULT IN SERIOUS INJURY OR DEATH. GENERAL There have been incidents, including fatalities, when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money. To warn of the danger involved in tipping, shaking, or rocking the vending machine, a decal has been designed to be affixed to vending machines. (One such decal is supplied with the vending machine.) Vendo will supply sufficient decals to be placed on all machines, on request. If you have any questions, contact the Vendo office in your area. (Consult the listing at the end of this manual.) THE FOLLOWING DECAL SHOULD BE PLACED IN A POSITION ON THE VENDOR CONTROL PANEL AT EYE LEVEL. Page 12 PARTS, SALES, & SERVICE CENTERS OF VENDO/SANDEN COMPANY AREA ADDRESS PHONE NUMBERS United States, Canada The Vendo Company Tel: (209) 439-1770 7209 N. Ingram Fax: (209) 439-2083 Fresno, CA 93650 U.S.A. Japan Sanden International Corporation Tel: (03) 3835-1321 31-7 Taito 1-Chome Fax: (03) 3835-3169 Taito-ku Tokyo 110, Japan Europe, Mid-East, Vendo GMBH Tel: (211) 746012 Africa, U.S.S.R. Spangerstr. 22 Fax: (211) 7488541 D-40599 Dusseldorf Germany Australia, Sanden International Pty. Ltd. Tel: 2-7910999 New Zealand 54 Allingham St., Condell Park Fax: 2-7919029 N.S.W. 2200 Australia Singapore, Hong Kong, Sanden International (Singapore) Pte., Tel: 4825500 Indonesia, Philippines, Ltd. Fax: 4825039 India Sanden House, 25, Ang Mo Kio st. Y5 Singapore 2056 The Republic of Singapore Taiwan Sanden International Taiwan Corp. Tel: 2-751-2266 7th Floor, No. 16, Alley 56, Lane 181 Fax: 2-731-3903 Sec. 4 Chunghsiao E. Rd., Taipei Taiwan, Republic of China Belgium N.V. Vendo Benelux, S.A. Tel: (2) 2682595 Industrial Research Park N.O.H. Fax: (2) 2682862 St. Lendriksborre 13 Font St. Landry B-1120 Brussels Belgium England Vendhall, Ltd. Tel: (01256) 479309 Unit 17, The Basingstoke Centre Fax: (01256) 844469 Westham Lane, Worting Rd, Basingstoke Hants RG22, 6NQ Great Britain Italy Vendo Italy S.p.A. Tel: (142) 76391 Casella Postale 9 Fax: (142) 562348 1-15033 Casale Monferrato Italy Spain Vendo Iberia, S.A. Tel: (03) 4741555 C/C Sant Ferran No. 92 Fax: (03) 4741842 Poligono Industrial la Almeda E-08940 Cornella (Barcelona), Spain Page 13 PARTS, SALES, & SERVICE CENTERS OF VENDO/SANDEN COMPANY FOR LATIN AMERICA AREA Mexico Central America Chile Brazil South America ADDRESS Vendo de Mexico Camino Real de Toluca No. 154 Col. Bellavista 01140 Mexico D.F. Mexico Midland Inter-American, Inc. 700 West 48th Street Kansas City, MO 64112 U.S.A. Sidex San Juan 4519 - San Joaquin Santiago de Chile Cimaq Industria e Comercio de Maq, Ltda. Estrada Uniao e Industria, 9.120 Itaipava 25730-730 Petropolis Rio de Janeiro, Brazil The Vendo Company 7209 N. Ingram Ave. Fresno, CA 93650 U.S.A. Page 14 PHONE NUMBERS Tel: (525) 515-9745 Fax: (525) 277-0111 Tel: (816) 561-5788 Fax: (816) 531-5544 Tel: (562) 553-1001 Fax: (562) 552-1982 Tel: (55242) 22-2666 Fax: (55242) 22-3244 Tel: (209) 439-1770 Fax: (209) 439-2083 READING A PARTS LIST I ITEM NUMBER is found in two locations: A. It is on the drawing plate, and identifies the part and its location; B. The same number is in the parts lists and ties the two together. II PART NUMBER is the part number that has been assigned to a specific part by Vendo, for easier identification. III QUANTITY REQUIRED relates to the amount required of a part, or will be indicated by “A/R” as required to attach it to another part. IV PART NAME AND DESCRIPTION is the general description for the part, for easier identification when ordering a like part. The example below will show how the parts are listed in the parts lists: 1. VEND MOTOR ASSEMBLY: This is the main assembly named, and any replaceable parts will be indented below the assembly. 2. RETAINER CAM: This is an individual part, and will be indented. These indented parts can be ordered separately, so you do not need to order the entire assembly. 3. Whenever an assembly is ordered, all the parts that are indented will be included in the assembly. Any hardware will be listed next to their corresponding parts. 4. Any parts that may be ordered separately will not have any indented parts listed below them. “UNIVENDOR-2” VEND MOTOR ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 PART NO. 133787-1 389401 390360 388687 388303 340025-3 388637 V384341 V801422 QTY REQ’D 1 1 1 1 1 1 2 3 DESCRIPTION VEND MOTOR ASSEMBLY RETAINER CAM TIMING CAM CARRIER SWITCH BASE SWITCH (SPACER) INSULATOR VEND MOTOR PH TAP SCREW 4- 4 x 1 1/8 HH TAP SCREW 10- 16 x 1/2 If an asterisk is listed below the parts list, it is an indication that special information is noted. There may be more than one (*) (**) (***) asterisk denoting special notes. “UNIVENDOR-2” KIT LIST A-1 DESCRIPTION INNER - OUTER DOOR LOCK T-HANDLE LOCK COVER KIT - TRADE T-HANDLE LOCK COVER KIT - COCA COLA T-HANDLE LOCK COVER KIT - DR PEPPER T-HANDLE LOCK COVER KIT - PC 95’ CROWN BOX KIT - COKE VENDOR SUPPORT KIT - BLACK BRACKETS BILL VALIDATOR ADAPTER KIT INNER DOOR GASKET - 72” INNER DOOR GASKET - 79” CASTER KIT CASTER W/ BRAKE KIT COIN BOX LOCK KIT NUMBER 1087511 1047795 1047779 1051503-1 1051503-4 133555-1 133666 133585 389622-3 389622-4 133513 133513-1 1087759 6.02 1.96 A-2 1 25 24 2 35 36 37 31 34 32 33 29 3 28 30 4 5 23 22 6 21 7 13 38 14 9 8 19 15 10 11 20 18 17 12 26 16 39 27 40 A-3 “UNIVENDOR - 2” CABINET ASSEMBLY ITEM NO. 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 DESCRIPTION CABINET ASSEMBLY RAIN GASKET SHOULDER SCREW CLOSURE CAP BRACKET - CHUTE HINGE PIN AIR DAM LEFT 1/4-20 HEX LOCK NUT ROLLER ROLLER BRACKET - DOOR LIFT SHIM BRACKET 1/4 - 20 x 2 1/4 HEX CAP SCREW AIR DAM RIGHT LEVELING LEG STRAP ADJUSTABLE - TUBING CONDENSATE PAN CLIP - TUBING TO PAN DRAIN TUBING NUT - DRAIN TUBE WASHER DRAIN TUBE BRACKET - REFRIGERATION EXTENSION INNER DOOR AIR BAFFLE TOP HINGE ASSEMBLY 26 27 28 29 30 31 32 33 34 35 **36 37 38 39 40 TRANSFORMER (SEE PAGE B-8 OR C-10) TRANSFORMER COVER (SEE PAGE B-8 OR C-10) QUICKER - LOCK ASSEMBLY RETAINER WASHER 8-18 1/2 SCREW LATCH BRACKET RETAINER NUT SEGMENT CAP SPRING SIDE DECAL DELIVERY CHUTE - NOT SHOWN REFRIGERATION ASSEMBLY (SEE PAGE A7 - A8) FUSE HOUSING (SEE PAGE B-8 OR C-10) FUSE - 5 AMP (SEE PAGE B-8 OR C-10) REQ. PART NO. 1 1 2 2 1 1 1 1 1 1 A/R 1 1 4 1 1 1 1 1 1 1 2 2 1 1 ~ 389463 1004328 1123373 388387 389071 1035851-1 V802054 368656 388096 388097 V802053 388917 1059902 342621 1112023 1078449 1111597 387925 387837 1068678 388387 1075309 1068023 200080503 ~ ~ 1068627 389026 V802044 2001511 389022 1033085 1111988 389690 ~ 1068066 ~ ~ ~ 1 1 1 2 2 1 1 3 1 1 2 1 1 1 1 *NOTE: WHEN ORDERING CABINET ASSEMBLY, PLEASE PROVIDE 9-CODE AND MANUFACTURER’S DATE CODE. **NOTE: WHEN ORDERING DECALS, PLEASE PROVIDE STYLE. 6.02 A-4 1.96 A-5 “UNIVENDOR - 2” STACK ASSEMBLY ITEM NO. 1* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ~ ~ 19 20 21 ~ 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 MODEL NUMBER REQ. DESCRIPTION VEND MECH COMPLETE UPPER PRODUCT CAGE ASSEMBLY LOWER PRODUCT CAGE ASSEMBLY KEEPER HANGER - TOP BACK SPACER HANGER - BOTTOM BAFFLE PIVOT BRACKET - RIGHT PIVOT BRACKET - LEFT COTTER CLIP - GAGE BAR E-CLIP - GATE GATE LINK SPRING BUSHING - GATE (FRONT & REAR) GATE GAGE BAR CLIP - SEE PRODUCT SET-UP GUIDE (TALL)** CLIP - SEE PRODUCT SET-UP GUIDE (SHORT)** PRODUCT SHIM - FLAT VEND BUCKET ANTI THEFT CLIP SOLD OUT LEVER SOLD OUT LEVER - SHORT SPACER - SOLD OUT LEVER BUSHING - VEND BUCKET (FRONT & REAR) ADAPTER COUPLING LABEL- “CLOSE RETAINER CAGE” GLIDE CAGE SUPPORT VEND MOTOR ASSEMBLY RETAINER - CAM TIMING CAM CARRIER SWITCH BASE SWITCH (SPACER) INSULATOR VEND MOTOR SPRING SOLDOUT LEVER ASSEMBLY SWITCH - SOLD OUT BASE SWITCH (SPACER) SWITCH MOUNT - SOLDOUT MECH HARNESS - 10 COL - (NOT SHOWN) MECH COVER LOADING RACK BRACKET - LEFT HAND BRACKET – RIGHT HAND TAP SCREW 10-16 x 1/2 HEX HD CR 1 1 1 10 10 10 10 10 1 1 10 20 10 10 20 10 10 AR AR AR 10 AR 10 10 10 20 10 1 8 10 1 1 1 1 1 1 10 10 1 1 1 1 1 1 1 1 AR 511 PART NO. 601 PART NO. ~ 1080147 2010142 389992 1120489 1110929 1120490 1074015 390363 390363-1 387450 V801080 1120140 387849 385603-5 1066082 1110678 1066112 1066104 1074465 1080236 389712 388630 1083449 1077457 1008706 1076465 1067546 8910-0252 134837-1 1113244 1113236 388687 388303 340025-3 388637 390326 1069171 368299 388303 1005901 1012282 1080171 134717 1068619-1 1068619 V801422 ~ 1080147-1 1069163 389992 1120489 1060341-1 1120490 1074015 390363 390363-1 387450 V801080 1120140 387849 385603-5 1066082 1110678 1066112 1066104 1074465 1080236 389712 388630 1083449 1077457 1008706 1076465 1067546 8910-0252 134837-1 1113244 1113236 388687 388303 340025-3 388637 390326 1069171 368299 388303 1005901 1012282 1080171 134717 1068619-1 1068619 V801422 * NOTE: PLEASE PROVIDE MODEL AND SERIAL NUMBERS WHEN ORDERING COMPLETE ASSEMBLIES ** NOTE: DEPENDING ON PRODUCT SETUP A-6 6.02 1.96 A-7 “UNIVENDOR - 2” REFRIGERATION ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 DESCRIPTION REQ. PART NO. REFRIGERATION ASSEMBLY D88 TC S 1/3 R134a CAP START TINNERMAN - CONDENSER MOUNT STRAP BRACKET - CONDENSER FAN COMPRESSOR CORD BASE - REFRIGERATION OVERLOAD PROTECTOR GROMMET - COMPRESSOR MOUNT CLIP - COMPRESSOR MOUNT STUD COMPRESSOR MOUNT FAN MOTOR - CONDENSER 110v FAN BLADE - CONDENSER COVER - OVERLOAD START RELAY 115v 60 Hz 1 2 1 1 1 1 1 4 2 2 1 1 1 1 15 16 17 18 19 CAPACITOR BRACKET - CAPACITOR SPRING - OVERLOAD RIGHT EXTENSION - EVAPORATOR LEFT EXTENSION - EVAPORATOR 1 1 1 1 1 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 ORIFICE PLATE - EVAPORATOR FAN TOP COVER - EVAPORATOR CLIP - TEMP CONTROL PROBE - NOT SHOWN BUSHING - TEMP CONTROL PROBE - NOT SHOWN BUSHING - EVAPORATOR FAN WIRE - NOT SHOWN TEMPERATURE CONTROL -115v - NOT SHOWN BRACKET - EVAPORATOR FAN MOTOR FAN BLADE EVAPORATOR FAN MOTOR 115v RETAINER CLIP - FAN BLADE CLAMP - WIRE ROUTING BRASS NUT - CORD EYELET EDGE TRIM - BASE (SHORT) EDGE TRIM - BASE (LONG) SERVICE PLUG ASSEMBLY BALESTRAP - COVER CLAMP - DRIER SCREW - 10 - 32 1/2 FLAT HEAD BRACKET - SERVICE CORD SCREW - 1/4 - 20 x 1 CR TAP 1 1 1 1 1 1 1 2 2 3 1 2 3 1 1 1 1 1 1 1 1120341 916923 344306 389797 1118686 1006703 45052-49 323090-1 343874 390102 42321-36 320766 344308 33389426 1031872 389617 344305 1067473 10674731 360820 1067481 1030612 389747 327699-2 368794 1114589 1001272 42321-17 V42323 384692-3 V800892 388304-1 388304 1087384 344306 384692-3 V802074 390366 V801343 6.02 A-8 UNIVENDOR - 2 PARTS & SERVICE 1039261-B Coca-Cola Parts Section B- 1 B- 2 “UNIVENDOR - 2” COCA COLA MAIN DOOR ITEM NO. 1* 2** 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 DESCRIPTION OUTER DOOR - 9 SELECT SIGN FACE DOOR FRAME WELD DOOR GUARD VALIDATOR PLUG MIDDLE PANEL LATCH - COINAGE DOOR COIN DOOR ASSEMBLY COIN CHUTE BARRIER PANEL BULKHEAD DOOR HARNESS - NOT SHOWN BUMPER - DOOR TIE STRAP - PUSH MOUNT DELIVERY HOPPER ASSEMBLY SHEAR PANEL – MIDDLE – NOT SHOWN LIGHT ASSEMBLY (SEE PAGE B11 - B12) BACKING PLATE HINGE - INNER DOOR RAMP/CATCH - INNER DOOR RAIN GUTTER SIGN CAP RAIN GUARD SIGN TRIM EYELET SIGN TRIM BUSHING CAP REFLECTOR VANDAL PANEL - TOP TOP BULKHEAD VANDAL PANEL - BOTTOM LOCK ASSEMBLY (SEE PAGE B3 - B6) SELECTION PANEL (SEE PAGE B3 - B6) COIN BOX CROWN BOX MODEL NUMBER REQ. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 2 2 1 1 1 1 1 1 1 511 PART NO. ~ ~ 1034111-1 133629-4 2001228 1017802-1 1085546 1065856 1072813 1117147 1018337 1012304 1036912 1088864 133574-10 1120713 ~ 388443 1121287 1016962 388581-1 1114341 133647-2 388125-3B 388271 388125-2B 388094 390094 1017403 1016903 1018388-1 ~ ~ 133563 133552 *NOTE: WHEN ORDERING DOOR ASSEMBLY. PLEASE PROVIDE 9-CODE AND MANUFACTURER’S DATE CODE. **NOTE: WHEN ORDERING SIGN FACE, PLEASE PROVIDE STYLE. B- 3 601 PART NO. ~ ~ 1034111 133629-3 2001228 1017802 1085546 1065856 1072813 1117147 1018337 1012304 1036912 1088864 133574-10 1120713 ~ 388443 1121287 1016962 388581-1 1114341 133647-2 388125-1B 388271 388125B 388094 390094 1017403 1016903 1018388 ~ ~ 133563 133552 B- 4 “UNIVENDOR - 2” COCA COLA SELECTION PANEL ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 DESCRIPTION CONTROL PANEL ASSEMBLY - 9 SELECT OVERLAY PANEL - 9 SELECT DECORATIVE PANEL - 9 SELECT COVER PANEL SELECTION PANEL LOCK ASSEMBLY - QUICKER LOCK T-HANDLE PIN - STUD LOCK STUD - QUICKER LOCK ASSY SPRING E-RING RETAINER HEX WASHER FLANGE STRAP - LOCK SUPPORT SPRING - HEAVY DUTY FLAT WASHER E-RING RETAINER WASHER - 1/2” VAPOR SEAL CARRIAGE BOLT 1/4-20 x 3/4 NUT/LOCK WASHER ASSY. 1/4-20 “POINT-OF-SALE” WINDOW RETAINER - POS PIVOT BRACKET - COIN RETURN PH TAP SCREW #8-10 x 1/2 WASHER #10 SPRING - COIN RETURN CRANK HH TAP SCREW #8-18 x 1/2 BUSHING CRANK - COIN RETURN LEVER LEVER - COIN RETURN DECAL - INSTRUCTION PLUG - DBV BUTTON - COIN RETURN GUIDE PLATE - COIN INSERT/RETURN LENS - DISPLAY PCB - DIGITAL DISPLAY - ELECTRONIC B- 5 REQ. PART NO. 1 111264301 1066252-2 1029576 1122419 1034138 1087546 1002392 387601 1002635 389691 388589 387600 1002384 1027859 389691 387718 388589 V801023 388132 V801434 V800959 388130 1032348 1002252 V802214 V801013 1045075 V801475 385603-4 1002244 1052619 1044885 1003283 1050473 1050481 1039652 1089678 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 AR AR 1 2 1 2 2 1 2 2 1 2 1 1 1 1 1 1 B- 6 “UNIVENDOR -2” COCA COLA SELECTION PANEL (CONTINUED) ITEM NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 DESCRIPTION PLATE - DISPLAY COVER COIN CHUTE ASSEMBLY COIN CHUTE COVER CHUTE BUTTON SELECTION BUTTON HOUSING SPRING SELECTION CROWN PULLER PLUG COIN RETURN CUP WINDOW PANEL SWITCH SELECTION PLUG - SOLD OUT CARRIER STRIP DRAIN TUBING TRAY WATER COLLECTION NUT/LOCK WASHER ASSY. #8-32 PANEL CAP - TOP PANEL CAP - BOTTOM DBV COLLAR B- 7 REQ. PART NO. 1 1 1 1 9 9 9 1 1 1 9 9 1 1 1 AR 1 1 1 1002597 1087961 1002333 1002341 1016741 1016768 1029959 1044737 1079546 1120827 368299 1001124 1017845 1110619 1110562 V800956 388139 388140 2001201 B- 8 “UNIVENDOR - 2” COCA COLA ELECTRONIC CONTROL ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 DESCRIPTION ELECTRONIC CONTROL ASSEMBLY PCB STANDOFF PCB ELECTRONIC CONTROL COVER - PCB ELECTRONIC CONTROL BRACKET - DOOR SWITCH RIVET DOOR SWITCH CLAMP - PUSH MOUNT MOUNTING BRACKET SCREW - 10-16 x 1/2 CR HEX SELF DRILL PLATE HARNESS - DOOR HARNESS - DOOR SWITCH HARNESS - POWER TRANSFORMER HARNESS - DISPLAY HARNESS - POWER HARNESS - MDB HARNESS - DEX/UCS (NOT SHOWN) B- 9 REQ. PART NO. 1 AR 1 1 1 2 1 AR 1 AR 1 1 1 1 1 1 1 1 1069198 1121740 1086198-10 1112635 1066457 V801412 323007 384692-2 1112651 V801489 369498 1012304 1067503 1067074 1001043 1044095 1070945 1013203 B-10 AIR DAM ASSEMBLY ITEM NO. ~ ~ 1 2 ~ ~ 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DESCRIPTION AIR DAM ASSEMBLY - DOM. AIR DAM ASSEMBLY - INT’L. C.E. CAPS FUSE HOUSING FUSE 5 AMP FUSE 0.8 AMP DOOR SWITCH BRACKET (INT’L ONLY) DOOR SWITCH HARNESS - DOOR POWER/FILTER SELF TAPPING SCREW LINE FILTER HARNESS - FILTER POWER AIR DAM - LEFT TRANSFORMER POWER SWITCH PLATE LOCK WASHER HARNESS - POWER TRANFORMER VEC JUMPER RIVET RETAINER B-11 QTY. PART NO. 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 1 1069899 1069899-1 1058198 387966 387967 1053864 1069732 388807 1068902 V801489 1018302 1069546 1069325-1 1017861 348683 369498 387947 1115716 1069511 V801412 1069856 B-12 “UNIVENDOR - 2” COCA COLA LIGHT ASSEMBLY ITEM NO. 1 2 3 4 ~ 5 6 7 8 9 10 MODEL NUMBER DESCRIPTION REQ. LIGHT ASSEMBLY 1 BRACKET - LAMPHOLDER (CURVE) 4 LAMPHOLDER - PLUNGER 2 SHEAR PANEL - TOP 1 SHEAR PANEL - BOTTOM 1 FLUORESCENT LAMP 2 LAMPHOLDER - FIXED 2 TIE STRAP AR GROMMET 1 CLAMP 4 BALLAST 1 B-13 511 PART NO. 134308-8 1122305 388407 388117 388117 388408-1 388406 1088864 327021 384692-2 388405 601 PART NO. 134308-16 1122305 388407 388117 388117 388408 388406 1088864 327021 384692-2 388405 B-14 “UNIVENDOR - 2” COCA COLA INNER DOOR ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 MODEL NUMBER REQ. 1 10 2 1 1 1 1 2 1 DESCRIPTION INNER DOOR ASSEMBLY (FINAL) 10-16 x 1/2 HEX SCREW HINGE - FEMALE FLAP -DOOR (REVERSIBLE) PIN - HINGE GASKET - INNER DOOR KNOB - INNER DOOR GROMMET 1/4 - 20 CARRIAGE BOLT B-15 511 PART NO. 134302-33 V801489 1121286 1013076 389985 389622-3 388305 388090 V329258 601 PART NO. 134302-34 V801489 1121286 1013076 389985 389622-4 388305 388090 V329258 THE VENDO COMPANY 10710 Sanden Dr Dallas, TX 75238 Phone (800) 344-7216 Fax (800) 541-5684 VEC 5.2 Programming Guide DOOR OPEN CONTROL SEQUENCE 1. 2. 3. 4. Diagnostic Error Codes Sales Information Alternate Test Vend Control Operation & Programming PROGRAMMING CHECKLIST NOTICE: Do not enter the programming modes of this control without authorization and proper training. The leading cause of vendor malfunction is a control board not properly programmed. When installing a new board or when trying to trouble shoot a vendor that is not operating as expected, follow these steps in the order listed. 1. Space to Sales (StoS). Confirm each selection has the correct column(s) assigned. Confirm each column is assigned to at least one selection. 2. Configuration Change (CON). To set the following configuration parameters, follow the instructions in the setting map. 3. Price Setting (PriC). Set each selection to desired price from .00 (Free Vend) to $99.95 4. Timer Control (TCTL). If an optional timing device or key switch is installed, check that the selections are set as desired. (Be sure the optional timing device is operating properly.) 5. When exiting “Service Modes” (i.e. actuating the door switch) you must wait 30 seconds before the vendor will accept coins or bills. For detailed instructions, refer to the Service and Operation Manual or call the Technical Services Department of The Vendo Company at 800-344-7216 or 209-439-1770. P/N:XXXXXXX VEC 5.2 SERVICE MODE To enter service mode, open the outer door and the inner door A. If a summary error list is displayed, press selection #1; the control will enter Door -Open Standby Mode. B. If the message “nonE” is displayed, wait 5 seconds; the control will automatically enter Door-Open Standby Mode. C. If a historical sale and cash are displayed, Press mode switch one time; the display will show “Eror” Door - Open Standby 1. One of the following will be displayed: 1. ICE COLD COCA COLA 2. Selection price 3. .00 ERROR DIAGNOSTICS/ERROR CODES 2 This mode provides more details of error codes that have occurred since the last error reset. The table below lists all the errors and their error subcodes. SUMMARY ERROR LIST “nonE” = No Error “COLJ” = Column Jam “door” = Door open for more than 1 hour “SELS” = Selection Switch Stuck “CHAr” = Coin Changer Error “ACCE”= Coin Acceptor Error “StS” = Space-to-Sale Error “bVAL” = Bill Validator Error “Crdr” = Card Reader Error 1.1 ERROR SUBCODE “CJ xx”, where “xx” is a column number “dS” is door switch “SSxx”, where “xx” is a selection switch number “CC” = Changer Communication Error “ts” = Tube Sensor Error “IC” = Inlet Chute Block “tj” = Tube Jam “CRCH” = Check Sum Error “EE” = Excessive Escrow Attempts “nJ” = Coin Jam “LA” = Low Acceptance “dAxx” = Double Assigned Column “Uaxx”= Unassigned Column “Usxx”= Unassigned selection “bC” = Communication Error “bFUL” = Bill Box Full “biLL” = Defective Motor “bJ” = Bill jam “brCH” = Check Sum Error “bOPn” = Bill Box Open “bs” = Sensor error “Cr0x” = Card Error “Cr1x” = Invalid card “Cr2x” = Tamper Error “Cr3x” = Manufacturer Defined Error “Cr4x” = Communication Error “Cr5x” = Reader Requires Service “Cr6x” = Unassigned “Cr7x” = Manufacturer Defined Error “Cr8x” = Reader Failure “Cr9x” = Communication error “CrAx” = Card Jam “Crbx” = Manufacturer Defined error “COLJ” ERROR - Column Jam Error ACTION DISPLAY 3 1. At “Eror” prompt, press selection button #4 If no error, the display will show “nonE”. If one or more errors, the display will show “COLJ” 2. Press selection button #4 again to display Display will show “CJ xx”, where “xx” is the first jammed column column number 1 through 10 3. Press selection button #2 to see other jammed Display will show the next, or the same columns “CJxx” 4. While displaying “CJxx”, press and hold Display will show one of the followings: selection button #4 for 2 seconds to test vend 1. The next jammed column, “CJ xx” and clear the displayed error. Repeat step #3 2. The next error in the summary error list and #4 as required to clear other jammed 3. The same jammed column if test vend failed columns. If test vend fails, repair or replace 4. “nonE” and then “Eror” if all errors are motor as required. cleared 5. Press selection button #1 at “Eror” to exit Display will show one of the following error mode to Door-Open-Standby Mode messages: 1. “ICE COLD COCA COLA” 2. Selection Price 3. “.00” 1.2 “door” ERROR - Door Open More Than 1 Hour To display and clear “door” error, follow the instructions in the table below. ACTION DISPLAY At “Eror” prompt, press selection button #4 If no error, the display will show “nonE”. If one or more errors, the display will show the first error or “door”. If “door” is not shown, press selection button #2 Display will show “door” until the display shows “door” Press selection button #4 to see error subcode Display will show “dS” At “dS” prompt, press and hold selection button Display will show “nonE” or another error code #4 for 2 seconds to clear the “dS” error in the summary error list 1.3 “SELS” ERROR - Selection switch stuck If any switches have been stuck for at least 15 seconds, their error flags will be set. ACTION DISPLAY At “Eror” prompt, press selection button #4 If no error, the display will show “nonE”. If one 4 or more errors, the display will show the first error or “SELS”. Display will shows “SELS” If “SELS” is not shown, press selection button #2 until the display shows “SELS” . Press selection button #4 to display the first stuck switch Press selection button #2 to see other stuck switches Press and hold selection button #4 for 2 seconds to clear the stuck switch. Repeat this step as required to clear other stuck switches. Display will show “SS xx”, where “xx” is a selection switch number Display will show the next, or the same “SS xx” Display will show one of the followings: 1. The next stuck switch “SSxx” 2. The next error in the summary error list 3. “nonE” and then “Eror” prompt 1.4 “CHAr” ERROR - Coin Changer Error To display the MDB changer error, follow the instructions in the table below. ACTION DISPLAY At “Eror” prompt, press selection button #4 If no error, the display will show “nonE”. If one or more errors, the display will show the first error code or “CHAr”. If “CHAr” is not shown, press selection button#2 Display will show “CHAr” until “CHAr” shows on the display At “CHAr”, press selection button #4 Display will show one of the following error subcodes: CC, ts, IC, tJ, or CrCH. Press selection button #2 to see the next or error subcode Display will show the next, or the same error subcode While displaying error subcodes, press and hold selection button #4 for 2 seconds to clear that error. Repeat this step as required to clear other CHAr error subcodes. Display will show one of the following: 1. The next CHAr error subcode 2. The next error in the summary error list, or 3. “nonE” and then “Eror” 1.5 “ACCE” ERROR - Coin Acceptor Error ACTION At “Eror” prompt, press selection button #4 DISPLAY If no error, the display will show “nonE”. If one or more errors, the display will show the first 5 error code or “ACCE”. Display will show “ACCE” If “ACCE” is not shown, press selection button #2 until the display shows “ACCE” Press selection button #4 to display ACCE’s error subcode Display will show one of the following error subcodes: EE, nJ, or LA. Press selection button #2 to see other error subcodes Press and hold selection button #4 for 2 seconds to clear the error subcode. Repeat this step as required to clear other error subcodes. 1.6 Display will show the next, or the same error subcode Display will show one of the following : 1. the next ACCE error subcode 2. The next error in the summary error list 3. “nonE” and then “Eror” “StS” ERROR - Space-To-Sale Assignment Error ACTION At “Eror” prompt, press selection button #4 DISPLAY If no error, the display will show “nonE”. If one or more errors, the display will show the first error or “StS”. Display will show “StS” If “StS” is not shown, press selection button #2 until the display shows “StS” At “StS” prompt, press selection button #4 Display will show one of the following error subcodes: “dAxx,” “uAxx,” or “uSxx” Press selection button #2 to see the next error Display will show the next, or the same error subcodes subcode Press and hold selection button #4 for 2 seconds Display will show one of the followings: to clear the error. Repeat this step as required to 1. The next StS error subcode clear other StS error subcodes. 2. The next error in the summary error list 3. “nonE” and then “Eror” NOTE: “StS” is cleared by reprogramming the unassigned switch(s) to column(s) in the space-to-sale mode. 1.7 “bVAL” ERROR - Bill Validator Error ACTION At “Eror” prompt, press selection button #4 DISPLAY If no error, the display will show “nonE”. If one or more errors, the display will show the first error or “bVAL.”. 6 If “bVAL” is not shown, press selection button #2 until the display shows “bVAL” At “bVAL” prompt, press selection button #4 Display will show “bVAL” Display will show one of the following error subcodes: “bC,” “bFUL,” “biLL,” “bJ,” brCH,” “bOPn,” or “bS” Display will show the next, or the same error subcode Display will show one of the followings: 1. The next bVAL error subcode 2. The next error in the summary error list 3. “nonE” and then “Eror” Press selection button #2 to see the next error subcode Press and hold selection button #4 for 2 seconds to clear the displayed error. Repeat this step as required to clear other bVAL error subcodes. 1.8 “Crdr” ERROR - Card Reader Error ACTION At “Eror” prompt, press selection button #4 DISPLAY If no error, the display will show “nonE”. If one or more errors, the display will show the first error or “Crdr”. Display will show “Crdr” If “Crdr” is not shown, press selection button #2 until the display shows “Crdr” At “Crdr” prompt, press selection button #4 Display will show one of the following error subcodes: “Cr0x,” “Cr1x,” “Cr2x,” “Cr3x,” “Cr4x,” “Cr5x,” “Cr6x,” “Cr7x,” Cr8x,” “Cr9x,” CrAx,” or “CrBx” Display will show the next, or the same error subcode Display will show one of the followings: 1. The next Crdr error subcode 2. The next error in the summary error list 3. “nonE” and then “Eror” Press selection button #2 to see the next error subcode Press and hold selection button #4 for 2 seconds to clear the displayed error. Repeat this step as required to clear other Crdr error subcodes. 7 2. 2.1 SERVICE MODE DOOR -OPEN STANDBY MODE: SELECTION BUTTONS ACTION Open the inner door and the outer Display will show one of the following: door 1. A summary error list 2. “nonE” then one of the followings: “ICE COLD COCA COLA”, selection price, or “00”. 3. “SALE”, “CASH”, “Eror”/”nonE” 1. If a summary error list is Display will show one of the following: displayed, press selection button 1. “ICE,” “COLD,” “COCA,” COLA” #1 to enter Door-Open Standby 2. Selection price mode 3. “.00” 2. If historical sales and cash are displayed, press mode switch one time. Then press selection button #1 2.2 ERROR MODE (Eror): ACTION CONDITION Press mode switch one time while in Door-Open Display will show “Eror” Standby mode To leave the Error Mode, press selection button #1 at “Eror” prompt or close the door, or wait 5 minutes. To advance to “CPO” mode, press selection button #2. 2.3 CHANGE PAY-OUT MODE (CPO) ACTION CONDITION Press mode switch one time while in Door-Open Display will show “Eror” Standby mode Press selection button #2 Display will show “CPO” Press selection button #4 Display will show “.05” Press selection button #4 again to start paying out $.05 coins Press selection button #2 at “.05” prompt Display will show “.10” Press selection button #4 again to start paying out $.10 coins Press selection button #2 at “.10” prompt Display will show “.25” Press selection button #4 again to start paying out $.25 coins Press selection button #1 to return to “CPO” Display will show “CPO” mode NOTE: Pressing selection button #3 while in CPO sub-mode will reverse the order of the display, for example, “.25”, “.10”,”.05”. To advance to “tUFL” mode or to return to “Eror”, press selection button #2 respectively. 2.4 TUBE FILL MODE (tUFL) 8 ACTION Press mode switch one time while in Door-Open Standby mode Press selection button #2 twice Press selection button #4 Insert $.05 coins through coin acceptor’s funnel CONDITION Display will show “Eror” Display will show “tUFL” Display will show “----” Display will show the total coin count of the $.05 coins Insert $.10 coins through coin acceptor’s funnel Display will show the total coin count of the $.10 coins Insert $.25 coins through coin acceptor’s funnel Display will show the total coin count of the $.25 coins Press selection button #1 while any coin count Display will show “tUFL” data is displayed At “tUFL”, press selection button #1 to return to Display will show one of the followings: door-open-standby mode, or see note 1. “ICE COLD COCA COLA” below 2. Selection price 3. “.00” NOTE: To advance to “tESt” mode or to return to “CPO”, press selection button #2 respectively. 2.5 TEST-VEND MODE (tESt) This mode is for testing the operation of each vend motor without using coins or money to establish the credit before test vending. When activating and after successful test vending the displayed motor, the control will clear the column jam error of that motor. ACTION CONDITION Press mode switch once while in Door-Open Display will show “Eror” Standby Mode Press selection button #2 three times Display will show “tESt” Press selection button #4 Display will show “CO X” (CO = Column) (X = Motor number 1 thru 10) Press selection button #2 to display the next Display will show the next or previous “CO X” “CO X”. Press and hold selection button #4 for 2 seconds Display will show “CO X” at any “CO X” to test vend the displayed “CO X” motor Press selection button #1 at any “CO X” prompt Display will show “tESt” to return to “tESt” Prompt At “tESt”, press selection button #1 to return to Display will show one of the followings: door-open-standby mode, or see note 1. “ICE COLD COCA COLA” below 2. Selection price 3. “.00” NOTE: to advance to “PASS” or return to “tUFL”, press selection button #2 respectively. 2.6 PASSWORD MODE (PASS) 9 The Password Mode prevents the operator from accidentally entering the protected modes: “CASH” through “tctl”. ACTION CONDITION Press the mode switch one time while in DoorDisplay will show “Eror” Open Standby mode Press selection button #2 four times Display will show “PASS” To advance to “rtn” or to return to “tESt” mode, Press selection button #2 or #3, respectively, or Press the selection button #4, #2, #3, #1, #4 in Display will show “CASH” sequence within 10 seconds to enter “CASH” mode. Then go to step #5 of “CASH” mode in section 3.7 NOTE: After entering the correct password, the “PASS” prompt will be removed from the service mode. 2.7 CASH AUDIT MODE (CASH) ACTION 1. Press the mode switch one time while in Door-Open Standby mode 2. Press selection button #2 four times 3. Press the selection button #4, #2, #3, #1, and #4 in sequence within 10 seconds 4. Press selection button #4 at “CASH” prompt CONDITION Display will show “Eror” Display will show “PASS” Display will show ”CASH” Display will scroll between “CASH” and the total historical cash as “xxxx” 5. While “CASH” or “xxxx” is displayed, press Display will scroll between “CL 1” and the cash selection button #2 of selection 1 as “xxxx”, where “CL 1” is the selection “1” 6. Press selection button #2 to see the next cash Display will show the next or previous “CL x” per selection. respectively 7. Press selection button #1 at “CL x” to return Display will show “CASH” to “CASH” prompt. 8. At “CASH”, press selection button #1 to Display will show one of the followings: return to door-open-standby mode, or see note 1. “ICE COLD COCA COLA” below 2. Selection price 3. “.00” NOTE: To advance to “SALE” mode or to return to “tESt”, press selection button #2 respectively. To leave the “CASH” mode, press selection button #1 “CASH” prompt close the or wait 5 minutes. 10 2.8 SALE AUDIT MODE (SALE) ACTION Press the mode switch one time while in Door Open Standby mode Press selection button #2 four times Press the selection button #4, #2, #3, #1, and #4 in sequence within 10 seconds Press selection button #2 at “CASH” prompt Press selection button #4 at “SALE” prompt CONDITION Display will show “Eror” Display will show “PASS” Display will show ”CASH” Display will show “SALE” Display will scroll between “SALE” and the total historical total sale as “xxxx” While “SALE” or “xxxx” is displayed, press SEL Display will scroll between “SL 1” and the SW #2 number of sales of selection 1 as “xxxx”, where “SL 1” is selection “1” Press selection button #2 to see the next sale per Display will show the next or previous “SL x”, selection. respectively Press selection button #1 at “SL x” to return to Display will show “SALE” “SALE” prompt. At “SALE”, press selection button #1 to return to Display will show one of the followings: door-open-standby mode, or see note below 1. “ICE COLD COCA COLA” 2. Selection price 3. “.00” NOTE: To advance to “PriC” mode or return to “CASH”, press selection button #2 respectively. 2.9 PRICE SETTING MODE (PriC) Multi-price or single-price can be programmed through the Price Setting Mode. 11 ACTION 1. Press the mode switch one time while in Door-Open Standby mode 2. Press selection button #2 four times 3. Press the selection button #4, #2, #3, #1, and #4 in sequence within 10 seconds 4. Press selection button #2 twice at “CASH” prompt 5. Press selection button #4 at “PriC” prompt CONDITION Display will show “Eror” Display will show “PASS” Display will show ”CASH” Display will show “PriC” Display will scroll between “Pr x” and “xxxx”, where Pr x = Pr 1, Pr 2, ..., Pr10 6. Press selection button #4 again Display will show “xxxx” only, where “xxxx” is the vend price of selection “x” 7. Press selection button #2 to increase the vend Display will show the new price price or #3 to decrease it. 8. Press selection button #4 to save the new Display will scroll between “Pr x” and the new price price “xxxx” 9. Press selection button #2 to display the next Display will show the next or previous “Pr x” “Pr x”, and repeat step #6 thru #9 to set price for other selections 10. Press selection button #1 at “Pr x” to return Display will show “PriC” to “PriC” prompt 11. At “PriC”, press selection button #1 to return Display will show one of the followings: to door-open-standby mode, or see note below 1. “ICE COLD COCA COLA” 2. Selection price 3. “.00” NOTE: To advance to “StoS” or to return to “SALE”, press selection button #2 respectively. 12 2.10 PRE-PROGRAMMED SPACE TO SALE SETTING MODE (StoS) The control contains 7 preset space-to-sale configurations. Each pre-programmed configuration is assigned to a specific selection button, and the number of selections a vendor has will determine which configurations need to be selected. To enter the “StoS” mode, follow the instructions below. ACTION CONDITION Press the mode switch one time while in DoorDisplay will show “Eror” Open Standby mode Press selection button #2 four times Display will show “PASS” Press the selection button #4, #2, #3, #1, and #4 Display will show ”CASH” in sequence within 10 seconds Press selection button #2 three times Display will show “StoS” Press selection button #4 at “StoS” prompt Display will show “Opt 1” Press selection button #2 to advance to next Display will show the next “Opt x”, where option and repeat this step as required until the Optx = Opt1 thru Opt9 desired “Opt x” shows on the display Press selection button #4 at “Optx” to load that Display will show each selection switch and the option (see Per-Program Space-to-Sale Map for column connected to it and then “StoS” more details) At “StoS”, press selection button #1 to return to Display will show one of the following: door-open-standby mode, or see note below 1. “ICE COLD COCA COLA” 2. Selection price 3. “.00” NOTE: To advance to “Con” mode or return to “PriC”, press selection button #2 respectively. PRE-PROGRAMMED SPACE-TO-SALE CONFIGURATION VEC 5.2 (UNIVENDOR) OPTION 1 2 3 4 5 6 7 8 SELECTION # COLs COLs COLs COLs COLs COLs COLs COLs 1 1 1, 2 1 1, 2 1 1 --2 2 3 2 3 2 2 --3 3 4 3 4 3 3 --4 4 5 4 5 4 4 --5 5 6 5 6 5 5 --6 6 7 6 7 6 6 --7 7 8 7 8 7 ---8 8 9 8 -----9 9 10 ------10 10 -------- 13 9 COLs 1 ---------- VEC 5.2 SUGGESTED CONFIGURATION SETTINGS C1 C2 9 Select C3 7 Select C4 *C5 C6 C7 C8 C9 C10 C11 Single Price or Multi-Price Set C1=0 For Single Price (All Selections) Set C1=1 For Multi-Price Setting “STOS” (Factory Set and DEX) Combines with C3 Set C2=0 For 9 Select Models Set C3=1 For 9 Select Models Set C2=1 For 7 Select Models Set C3=1 For 7 Select Models To Display Historical Sales/Cash & Error/None Set C4=1 Option For Resetting Cash & Sales Registers Set C5=1 Reset By Closing The Door (See Below) Setting For Correct Change or Overpay (Used With C7) Set C6=0 Correct Change Only Set C7=0 Correct Change Only (Used With C6 Above) Dollar Bill Validator Setting (Used With C9) Set C8=1 Force Vend Set C9=0 Force Vend (Used With C8 Above) Set Message “ICE COLD COCA COLA” Set C10=1 “Yes” Show Message To Set Door Closed Data Retrieval Set C11=1 “Yes” Allows Retrieval *NOTE FROM C5: You cannot reset the cash & Sale Registers by mistake UNLESS you have entered these modes. In other words, if you go past them to reset prices, you will not effect the readings when shut the door. Table-1 -- Configuration Parameter Setting ACTION CONDITION 14 1. Press the mode switch one time while in DoorOpen Standby mode 2. Press selection button #2 four times 3. At “PASS”, press the selection button #4, #2, #3, #1, and #4 in sequence within 10 seconds. Repeat this step as required. 4. Press selection button #2 four times 5. Press selection button #4 at “Con” prompt to activate the “Con” mode. 6. Press selection button #2 as required to advance to the next “CX”, “SOFt”, and “CODE” prompts 7. Press selection button #4 at any “C X” Display will show “Eror” Display will show “PASS” Display will show ”CASH” Display will show “Con” Display will show “CX” (CX = C1, C2, ...., C11) Display will show “CX” , “SOFt”, or “CODE” Display will show “CX x”, where the lowercase x = 0 or 1 8. Press either selection button #2 at “CX x” Display will show “CX x” with x changes from 0 to 1 or vice versa. 9. Press selection button #4 at “CX x” to save the Display will show “CX” new configuration or Press SEL SW #1 to exit without saving it. Repeat step #6 through #9 to set other “CX”. 10. At “CX” prompt, press selection button #2 until Display will show “SOFt” “SOFt” shows on the display 11. Press selection button #4 at “SOFt” to view the Display will scroll between “X X.2” and “XXXX”, PROM software revision level where “X X.2” is the manufacturing code and “XXXX” is the software revision level. 12. Press selection button #1 followed by #2 to Display will show “COdE” advance to “COdE” 13. Press selection button #4 at “COdE” to change Display will show “XXXX” with the first digit the 4-digit password continuously flashing. ( “XXXX” is the 4-digit password for door-closed data retrieval). 14. While flashing, press selection button #2 or #3 to Display will show “XXXX” increase or decrease the flashed digit by 1, respectively. 15. After setting the desired digit, press selection Display will show “XXXX” with the next digit button #4 to advance to the next one. Repeat step #14 continuously flashes and #15 for setting other digits. 16. While the last digit is flashing, press selection Display will show “COdE” button #4 to save the new password, or press selection button #1 to return to “COdE” prompt without saving it. 17. At “COdE”, press selection button #1 to return Display will show “Con” to “Con” 18. Press selection button #1 at “Con” to return to Display will show one of the followings: door-open-standby mode, or see note below 1. “ICE COLD COCA COLA” 2. Selection price 3. “.00” NOTE: To advance to “SSS” mode or return to “StoS”, press SEL SW #2 or #3, respectively. To leave the “Con” mode, press SEL SW #1 at “Con” prompt or close the door, or wait 5 minutes. 2.11 CUSTOMIZED SPACE-TO-SALE (SSS) SETTING This mode is provided for manual setting and viewing the current space-to-sale configuration of the machine. To enter this mode, follow the instructions below. 15 ACTION 1. Press mode switch one time while in DoorOpen Standby mode 2. Press selection button #2 four times 3. Press the selection button #4, #2, #3, #1, and #4 in sequence within 10 seconds 4. Press selection button #2 five times 5. Press selection button #4 at “SSS” prompt CONDITION Display will show “Eror” Display will show “PASS” Display will show ”CASH” Display will show “SSS” Display will scroll between “SL X” and “CO X”, where SL X = SL1 thru SL10 and COX = CO1 thru CO10 6. Press selection button #2 to advance to the Display will scroll between the next “SL X” and next “SL X”. Repeat this step as required to “CO X” display other “SL X”. 7. Press selection button #4 at “SL X” or Display will show “CO X” only “CO X” (Flashed display = column assigned to “SL X”) (Steady display = column not assigned to “SL X”) 8. Press selection button #2 at “CO X” Display will show the next “CO X”, respectively. 9. Press selection button #4 at “CO X” Display will scroll between “SLX” and “YES”/ “no” 10. Press selection button #2 at “CO X” or Display will change from “YES” to “no” or vice “YES”/”no” versa 11. Press selection button #4 at “CO X” or Display will return to “CO X” “YES”/”no” to save any changes. Repeat step #8 thru #11 as required to assign or unassign other columns 12. Press selection button #1 at “CO X”. Repeat Display will scroll between “SL X” and “CO X” step #6 thru #12 to assign space-to-sale for other selections 13. Press selection button #1 at “SLX” or “CO Display will show “SSS” X” to return to “SSS” prompt 14. At “SSS”, press selection button #1 to return Display will show one of the followings: to door-open-standby mode, or see note below 1. “ICE COLD COCA COLA” 2. Selection price 3. “.00” NOTE: To advance to “tctl” mode or return to “Con”, press selection button #2 respectively 16 VENDO WARRANTY NEW EQUIPMENT I. This is Limited Warranty. II. The Vendo Company warrants, to the original purchaser, each part of each new vending machine for a period of fifteen (15) months from the date of shipment, to be free from defects in material and workmanship. This Warranty DOES NOT include light bulbs, fluorescent tubes, fuses, finish, or operating supplies. III In addition to the fifteen (15) month’s Warranty on each part of each new vending machine, the hermetically-sealed refrigeration system used in machines designed to vend bottles, cans, and aseptic cartons is warranted to be free from defects in materials and workmanship for an additional four (4) years, provided the hermetically-sealed portion of the system has not been opened or damage. Hermeticallysealed refrigeration systems DOES NOT include fan motors temperature controls, capacitors, overload switches or starting relays which are covered by the fifteen (15) month Warranty. IV. Electronic control board and the LED display are warranted against defects in material and workmanship for an additional two (2) years. The Company, at its option, will either repair or replace products that prove to be defective. V. To qualify for Warranty replacement, all requests for returns must be made in writing within the warranty period, accompanied by a record of the cabinet model and serial number. If a return is found to be inoperative due to defects in material and/or workmanship, we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge. VI. The Vendo Company will pay normal transportation charges on parts and refrigeration system replaced under this Warranty. If special handling or premium transportation is requested, these charges are assumed by the purchaser. VII. Any parts and/or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty. VIII. This Warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment, equipment sold “as is”, or components designed to work on electric current other than 110/120 60 cycle or 208/220 50 cycle, as specified on the serial tag. IX. Title and risk of loss pass to the purchaser on delivery of the vending machine, replacement part and/or refrigeration system to the common carrier. All loss and damage claims are the responsibility of the purchaser and must be filed with the delivering carrier. X. This Warranty DOES NOT include any service guarantee, either explicit or implied, nor will it extend to cover incidental or consequential damages or damages resulting from purchaser or third party negligence, accident, vandalism or an act of God. XI. The Vendo Company reserves the right to make design changes, addition to, and improvement upon any of our product without incurring any obligation to incorporate same on any product previously manufactured. XII. This Warranty is in lieu of all other express warranties or other obligations or liabilities on our part, and we neither assume nor authorize any person to assume for us, any other obligation for liability in connection with the sale of said machines or parts thereof. EXCEPT AS SPECIFICALLY PROVIDED HEREIN, THERE ARE NO WARRANTIES GIVEN, EITHER EXPRESS OR IMPLIED, AND ALL OTHER WARRANTIES, INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY DISCLAIMED THE VENDO COMPANY 2/1996 II