Catalog - Sterling HVAC
Transcription
Catalog - Sterling HVAC
GQVC-12 HVAC EQUIPMENT GAS-FIRED INDOOR HEATING EQUIPMENT A complete line of efficient heating solutions for large, open spaces. • 80% thermal efficiency. • Heat Exchangers have a tough job to do. It's no place for a lightweight. Sterling's minimum metal standard (aluminized or stainless steel) is 20 gauge. • Cabinets are strong enough for the contractor to install without added support. Sterling uses 20 gauge panels and baked enamel on all four sides for that finished look. • Summer Air. The complete line of Sterling heaters is factory wired for summer air circulation. All that's needed is the Sterling thermostat (option AS-G3) to provide year round comfort. • Complete fan guards for added safety. Including optional OSHA type guards. • Unique burner shade prevents scale from plugging burner ports and hindering unit heater efficiency. CATALOG CONTENTS ENERPAK PROPELLER TYPE UNIT HEATERS 100 TO 400 MBH General Information .................................................................4 Performance and Dimensional Data ....................................5 CABINET BLOWERS General Information & Motor Data ....................................18 Dimensional Data ...................................................................19 Performance Data ..................................................................20 ENERPAK BLOWER TYPE UNIT HEATERS 100 TO 400 MBH General Information .................................................................6 Performance and Dimensional Data ....................................7 GENERAL INFORMATION High Altitude Correction Factor ..........................................21 Sound Rating ...........................................................................21 Gas Heating Valve ..................................................................21 Unit Heater Placement and Calculating Heat Loss ............................................................22 SEPARATED COMBUSTION PROPELLER TYPE UNIT HEATERS 100 TO 400 MBH General Information .................................................................8 Performance and Dimensional Data ....................................9 HEAT THROW DATA ........................................................23 & 24 NOZZLE DIMENSIONS ..............................................................25 SEPARATED COMBUSTION BLOWER TYPE UNIT HEATERS 100 TO 400 MBH General Information ...............................................................10 Performance and Dimensional Data ..................................11 TYPICAL STANDARD SPECIFICATIONS Enerpak, Duct Furnaces and Cabinet Blowers ........................................................... 26 & 27 INDOOR DUCT FURNACES General Information ...............................................................12 Dimensional Data ...................................................................13 Performance Data and Curves ............................................14 SELECTION GUIDE ......................................................................28 SEPARATED COMBUSTION INDOOR DUCT FURNACE General Information ...............................................................15 Dimensional Data ...................................................................16 Performance Data & Curves ...............................................17 WARRANTIES .............................................................................32 OPTIONAL EXTRAS Optional Descriptions and Order Numbers ............29 & 30 2 THE STERLING ADVANTAGE Sterling Unit Heaters, offered in both propeller and blower-type models, are a complete heat generating and distributing plant, equipped with automatic controls, and packaged in an attractive streamlined housing. Designed for ceiling mounting, they provide a convenient, low-cost method of heating stores, factories, warehouses and other large open areas comfortably. The Sterling Unit Heater becomes the industry standard bearer by providing a winning combination of money saving features and many other customer benefits. Its innovative design provides 80% combustion efficiency and improved seasonal efficiency through integral power venting and a sealed flue collector. Its standard fuel efficient spark ignition saves even more. The pilot only operates when required. Horizontal power venting allows less costly side wall venting, smaller openings and single walled vent pipe. The Sterling propeller fan, which utilizes a powerful motor, increases airflow through the unit - resulting in approximately 10% more CFM. Summer air circulation for added comfort is featured on all units, with factory installed relay and wiring. Removing just two screws permits ready access to burners for inspection and servicing. Unique burner shade prevents scale of foreign matter from plugging burner ports and hindering efficiency. All Sterling Unit Heaters are factory test-fired to assure proper operation. 10-Year Warranty on burners, heat exchanger and flue collector; certified by ETL. Reduced heat loss, improved efficiencies and higher CFM often allow lower equipment and installation costs. And because Sterling has a full line of heaters, customers can order the exact unit they need and avoid money-wasting oversizing. The complete heat exchanger, draft hood assembly and burners of the propeller and blower of the Sterling Unit Heaters are warranted to be free from defects in materials and workmanship for a period of 10 years from the date of manufacture. Sterling, A Mestek Company, has been a major producer of C.S.A. International and ETL certified unit heaters for over half a century. Rooftop furnaces, evaporative cooling units and packaged heating, ventilating and cooling systems, enhance Sterling's complete HVAC equipment line. 3 “QVEF” ENERPAK HIGH EFFICIENCY PROPELLER TYPE GAS-FIRED UNIT HEATERS OUR MOST ENERGY EFFICIENT INDOOR POWER VENTED GAS-FIRED UNIT HEATER The Sterling Enerpak Propeller Type Unit Heaters achieve 80% thermal efficiency and annual fuel savings of 20 to 25% over conventional gravity vented heaters. Enerpak features a factory installed power venter and sealed flue collector that controls combustion and excess air during the on-cycle. LP/NATURAL OPERATION All units are available for operation on either natural or LP gas from our factory. YEAR ROUND COMFORT Controls are factory wired permitting continuous air circulation for summer comfort. (Optional Sterling thermostat - AS-G3 - is added.) 24 VOLT SYSTEM All units are equipped with a 24 volt control system which is powered by a 115/24 volt transformer as standard equipment. Heated air no longer escapes through a draft diverter opening during the off-cycle. Energy saving spark ignition reduces gas losses; the pilot only operates when required. Horizontal power venting allows side wall venting, smaller openings and single walled vent pipe, reducing heat loss. Higher efficiencies can reduce equipment and material costs as well as installation time. Certified by ETL and approved for installation in Canada. FAN TIME DELAY The fan time delay is mounted at the factory as standard equipment. This feature eliminates an initial blast of cold air by allowing the unit to fire for a short period of time before actuating the fan motor. After the thermostat is satisfied (with burners off), the fan continues to operate for approximately 1 minute, removing residual heat from the heat exchanger. 10-YEAR WARRANTY The complete heat exchanger, flue collector and burners are warranted by Sterling HVAC Equipment to be free from defects in materials and workmanship for a period of ten (10) years from the date of manufacture. ENERGY SAVING IGNITION CONTROL (Standard) The pilot burner is ignited only during each cycle of operation, thereby conserving energy during the off-cycle. QUIET OPERATION Sterling Unit Heaters incorporate exceptionally balanced fan blades to insure quiet operation and added heat throw. EASY ACCESS FOR MAINTENANCE All Sterling Unit Heaters are so designed that the burner access panel is removed with just two screws. Burners are individually removable for inspection and servicing. Pilot is also accessible through side panel access door, on 100 thru 400 models. HEAT EXCHANGERS All Sterling 20 gauge heat exchangers are available in 3 types of: • Aluminized Steel (Standard) • 409 Grade Stainless Steel (Optional) • 321 Grade Stainless Steel (Optional) IDEAL FOR RETROFIT Sterling Enerpak Units lets you pocket the fuel savings from Day One, and provides years of dependable operation with 10-Year Warranty protection. BURNERS All sizes 100,000 thru 400,000 BTU/HR (8.8 thru 117.1 kW) input are equipped with a proven design pressed steel burner having a unique “burner shade” protective device to maximize combustion efficiencies by preventing scale or foreign matter from plugging the burner ports. TEST FIRE All Sterling Unit Heaters are test fired to insure proper operation. 4 ERTEK INT CM QVEF – PERFORMANCE AND DIMENSIONAL DATA Model QVEF Unit Size PERFORMANCE DATA ‡ Input BTU/Hr (kW) Output BTU/Hr (kW) Thermal Efficiency (%) Free Air Delivery CFM (cu. m/s) Air Temperature Rise Deg. F (Deg. C) Outlet Velocity FPM (m/s) Sound Ratings (See Page 21) Full Load Amps at 115V MOTOR DATA : Motor HP Motor (kW) Motor Type R.P.M. Amps @ 115V DIMENSIONAL DATA in. (mm) “A” Height to Top of Unit “B” Width of Unit “C” Height to Top of Hanger “D” Depth to Rear of Housing “E” Hanging Distance Width “F” Discharge Opening Width “G” Depth to Unit Side Jacket “H” Discharge Opening Height “J” to Centerline of Flue “K” Depth to Centerline of Flue “L” Hanger Location Flue Size Dia.-in.* (Dia.-mm) Fan Diameter-in. Gas Inlet-Natural Gas-in. Gas Inlet-LP Gas-in. Approx. Shipping Wt lb. (kg) VER IFIE D ENERGY PERFORMANCE VERIFIED RENDEMENT ENERGETIQUE VERIFIE 100 125 150 175 200 225 250 300 350 400 100,000 (29.3) 80,000 (23.4) 80 1,480 (0.699) 50 (28) 775 (3.94) II 5.2 1/20 (0.037) SP 1,050 2.6 125,000 (36.6) 100,000 (29.3) 80 1,650 (0.779) 56 (31) 910 (4.62) II 7.2 1/10 (0.075) SP 1,050 4.2 150,000 (43.9) 120,000 (35.1) 80 2,200 (1.038) 50 (28) 1,045 (5.31) II 7.8 1/4 (0.186) PSC 1,140 4.7 175,000 (51.2) 140,000 (41.0) 80 2,530 (1.194) 51 (28) 1,070 (5.44) III 9.2 1/3 (0.249) PSC 1,140 5.8 200,000 (58.6) 160,000 (46.9) 80 2,640 (1.246) 56 (31) 1,010 (5.13) III 9.2 1/3 (0.249) PSC 1,140 5.8 225,000 (65.9) 180,000 (52.7) 80 2,700 (1.274) 61 (34) 950 (4.83) III 9.2 1/3 (0.249) PSC 1,140 5.8 250,000 (73.2) 200,000 (58.6) 80 3,100 (1.463) 60 (33) 980 (4.98) IV 9.2 1/3 (0.249) PSC 1,140 5.8 300,000 (87.8) 240,000 (70.3) 80 4,400 (2.077) 50 (28) 1,100 (5.59) IV 12.5 (2) 1/4 (0.186) PSC 1,140 9.4 350,000 (102.5) 280,000 (82.0) 80 5,000 (2.360) 52 (29) 1,150 (5.84) IV 15.0 (2) 1/3 (0.249) PSC 1,140 11.6 400,000 (117.1) 320,000 (93.7) 80 5,300 (2.502) 56 (31) 1,050 (5.33) IV 15.0 (2) 1/3 (0.249) PSC 1,140 11.6 31-1/4 (794) 17-7/8 (454) 34-1/8 (867) 37-1/2 (952) 14-1/2 (368) 15-3/8 (391) 26-3/4 (492) 18 (457) 5-7/8 (149) 30-5/8 (778) 16-1/4 (413) 4 (102) 14 1/2 1/2 174 (79) 31-1/4 (794) 20-5/8 (524) 34-1/8 (867) 37-1/2 (952) 17-1/4 (438) 18-1/8 (460) 26-3/4 (492) 18 (457) 7-1/4 (184) 30-5/8 (778) 16-3/4 (425) 4 (102) 16 1/2 1/2 197 (89) 36-1/4 (921) 20-5/8 (524) 39-1/8 (994) 37-1/2 (952) 17-1/4 (438) 18-1/8 (460) 26-3/4 (679) 18 (457) 7-1/4 (184) 30-5/8 (778) 16-3/8 (416) 4 (102) 16 1/2 1/2 219 (99) 36-1/4 (921) 23-3/8 (594) 39-1/8 (994) 37-1/2 (952) 20 (508) 20-7/8 (530) 26-3/4 (679) 18 (457) 8-5/8 (219) 30-5/8 (778) 16-3/8 (416) 4 (102) 18 1/2 1/2 238 (108) 36-1/4 (921) 26-1/8 (664) 39-1/8 (994) 37-1/2 (952) 22-3/4 (578) 23-5/8 (600) 26-3/4 (679) 18 (457) 10 (254) 30-5/8 (778) 16-3/8 (416) 5 (127) 18 1/2 1/2 249 (113) 36-1/4 (921) 28-7/8 (733) 39-1/8 (994) 37-1/2 (952) 25-1/2 (648) 26-3/8 (670) 26-3/4 (679) 18 (457) 11-1/4 (286) 30-5/8 (778) 16-3/4 (425) 5 (127) 18 3/4 ← 275 (125) 36-1/4 (921) 31-5/8 (803) 39-1/8 (994) 37-1/2 (952) 28-1/4 (718) 29-1/8 (740) 26-3/4 (679) 18 (457) 12-3/4 (324) 30-5/8 (778) 16-3/4 (425) 5 (127) 18 3/4 36-1/4 (921) 37-1/8 (943) 39-1/8 (994) 37-1/2 (952) 33-3/4 (857) 34-5/8 (879) 26-3/4 (679) 18 (457) 15-1/2 (394) 30-5/8 (778) 16-3/4 (425) 6 (152) (2) 16 3/4 1/2 OR 3/4 350 (159) 36-1/4 (921) 42-5/8 (1083) 39-1/8 (994) 37-1/2 (952) 39-1/4 (997) 40-1/8 (1019) 26-3/4 (679) 18 (457) 18-1/4 (464) 30-5/8 (778) 16-3/4 (425) 6 (152) (2) 18 3/4 36-1/4 (921) 48-1/8 (1222) 39-1/8 (994) 37-1/2 (952) 44-3/4 (1137) 45-5/8 (1159) 26-3/4 (679) 18 (457) 21 (533) 30-5/8 (778) 16-3/4 (425) 6 (152) (2) 18 3/4 → 461 (209) ‡ Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For unit installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above sea level; refer to local codes, or in absence of local codes, refer to the latest edition of the National Fuel Gas Code ANSI Standard Z223.1 (N.F.P.A. No. 54). For installations in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with the ETL certification. LEGEND: SP = SHADED POLE PSC = PERMANENT SPLIT CAPACITOR DIMENSIONS .XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS 5 305 (138) 414 (188) “QVEB” ENERPAK HIGH EFFICIENCY BLOWER TYPE GAS-FIRED UNIT HEATERS The advanced Sterling ENERPAK Blower Type Unit Heater keeps energy costs down. The design advances achieve 80% thermal efficiency and annual fuel savings of up to 25% over conventional gravity vented heaters. LP/NATURAL OPERATION All units are available for operation on either natural or LP gas from our factory. YEAR ROUND COMFORT Controls are factory wired to permit continuous air circulation for summer comfort (Just add optional Sterling thermostat “AS-G3”). The Sterling Enerpak features integral power venting (factory installed) and sealed flue collector for optimum combustion. Electronic spark ignition reduces pilot gas losses, and the power venter allows for horizontal venting through side walls. It all adds up to higher seasonal efficiencies and lower installation time. Certified by ETL and approved for use in Canada. 24 VOLT SYSTEM All units are equipped with a 24 volt control system which is powered by a 115/24 volt transformer as standard equipment. TEN-YEAR WARRANTY The complete heat exchanger, flue collector and burner are warranted by Sterling HVAC Equipment to be free from defects in materials and workmanship for a period of ten (10) years from the date of manufacture. FAN TIME DELAY The fan time delay switch is mounted at the factory as standard equipment. This feature eliminates an initial blast of cold air by allowing the unit to fire for a short period of time before actuating the fan motor. After the thermostat is satisfied (with burners off) the fan continues to operate for approximately 1 minute, removing residual heat from the heat exchanger. QUIET OPERATION Sterling Unit Heaters incorporate an exceptional balanced centrifugal blower to insure quiet operation. HEAT EXCHANGERS All Sterling 20 gauge heat exchangers are available in 3 types of steel: • Aluminized Steel (Standard) • 409 Grade Stainless Steel (Optional) • 321 Grade Stainless Steel (Optional) ENERGY SAVING IGNITION CONTROL (Standard) The pilot burner is ignited only during each cycle of operation, thereby conserving energy during the off-cycle. EASY ACCESS FOR MAINTENANCE All Sterling Unit Heaters are so designed that the burner access panel may be removed for inspection and servicing. Pilot is also accessible through side panel access door. BURNERS All sizes 100,000 thru 400,000 BTU/HR (29.3 thru 117.1 kW) input are equipped with a proven design pressed steel burner having a unique “burner shade” protective device to prevent scale or foreign matter from plugging the burner ports. IDEAL FOR RETROFIT Sterling Enerpak Units lets you pocket the fuel savings from Day One, and provides years of dependable operation. TEST FIRE All Sterling Unit Heaters are test fired to insure proper operation. 6 ERTEK INT CM QVEB – PERFORMANCE AND DIMENSIONAL DATA Model QVEB Unit Size PERFORMANCE DATA ‡ Input BTU/Hr (kW) Output BTU/Hr (kW) Thermal Efficiency (%) Free Air Delivery CFM (cu. m/s) Air Temperature Rise Deg. F (Deg. C) Outlet Velocity FPM (m/s) Full Load Amps at 115V MOTOR DATA : Motor HP Motor (kW) Motor Type R.P.M. Amps @ 115V DIMENSIONAL DATA in. (mm) “A” Height to Top of Unit “B” Width of Unit “C” Height to Top of Hanger “D” Depth to Rear of Housing “E” Hanging Distance Width “F” Discharge Opening Width “J” to Centerline of Flue “L” Hanger Location “M” Hanging Distance Depth Flue Size Dia-in. * (Dia-mm) Blower Size-in. Gas Inlet-Natural Gas-in. Gas Inlet-LP Gas-in. Approx. Shipping Wt. lb. (kg) VER IFIE D ENERGY PERFORMANCE VERIFIED RENDEMENT ENERGETIQUE VERIFIE 100 125 150 175 200 225 250 300 350 400 100,000 (29.3) 80,000 (23.4) 80 1,200 (0.566) 62 (34) 880 (4.47) 8.3 1/4 (0.19) SPH 1,725 5.1 125,000 (36.6) 100,000 (29.3) 80 1,575 (0.743) 59 (33) 950 (4.83) 9.8 1/3 (0.25) SPH 1,725 6.6 150,000 (43.9) 120,000 (35.1) 80 1,975 (0.932) 56 (31) 1,030 (5.23) 10.6 1/2 (0.37) SPH 1,725 7.4 175,000 (51.2) 140,000 (41.0) 80 2,300 (1.086) 56 (31) 1,045 (5.31) 10.6 1/2 (0.37) SPH 1,725 7.4 200,000 (58.6) 160,000 (46.9) 80 2,400 (1.133) 62 (34) 965 (4.90) 15.2 3/4 (0.56) SPH 1,725 12.0 225,000 (65.9) 180,000 (52.7) 80 2,600 (1.227) 64 (36) 935 (4.75) 15.2 3/4 (0.56) SPH 1,725 12.0 250,000 (73.2) 200,000 (58.6) 80 2,850 (1.345) 65 (36) 930 (4.72) 15.2 3/4 (0.56) SPH 1,725 12.0 300,000 (87.8) 240,000 (70.3) 80 3,950 (1.864) 56 (31) 1,080 (5.49) 15.2 3/4 (0.56) SPH 1,725 12.0 350,000 (102.5) 280,000 (82.0) 80 4,600 (2.171) 56 (31) 1,090 (5.54) 18.6 1 (0.75) cap.start 1,725 15.4 400,000 (117.1) 320,000 (93.7) 80 4,800 (2.266) 62 (34) 1,000 (5.08) 18.6 1 (0.75) cap.start 1,725 15.4 31-1/4 (794) 17-7/8 (454) 34-1/8 (867) 42-5/8 (1083) 14-1/2 (368) 15-3/8 (391) 5-7/8 (149) 16-3/8 (416) 16-3/8 (416) 4 (102) 9 1/2 1/2 262 (119) 31-1/4 (794) 20-5/8 (524) 34-1/8 (867) 44-1/4 (1124) 17-1/4 (438) 18-1/8 (460) 7-1/4 (184) 16-3/8 (416) 16-3/8 (416) 4 (102) 10 1/2 1/2 279 (127) 36-1/4 (921) 20-5/8 (524) 39-1/8 (994) 44-1/4 (1124) 17-1/4 (438) 18-1/8 (460) 7-1/4 (184) 16-3/8 (416) 16-3/8 (416) 4 (102) 10 1/2 1/2 314 (142) 36-1/4 (921) 23-3/8 (594) 39-1/8 (994) 47 (1194) 20 (508) 20-7/8 (530) 8-5/8 (219) 16-3/8 (416) 17-7/8 (454) 4 (102) 12 1/2 1/2 336 (152) 36-1/4 (921) 26-1/8 (664) 39-1/8 (994) 47 (1194) 22-3/4 (578) 23-5/8 (600) 10 (254) 16-3/8 (416) 17-7/8 (454) 5 (127) 12 1/2 1/2 363 (165) 36-1/4 (921) 28-7/8 (733) 39-1/8 (994) 51 (1295) 25-1/2 (648) 26-3/8 (670) 11-1/4 (286) 16-3/8 (416) 21-7/8 (556) 5 (127) 12 3/4 〈 408 (185) 36-1/4 (921) 31-5/8 (803) 39-1/8 (994) 51 (1295) 28-1/4 (718) 29-1/8 (740) 12-3/4 (324) 16-3/8 (416) 21-7/8 (556) 5 (127) 12 3/4 36-1/4 (921) 37-1/8 (943) 39-1/8 (994) 48-1/4 (1226) 33-3/4 (857) 34-5/8 (879) 15-1/2 (394) 16-3/8 (416) 21-7/8 (556) 6 (152) (2) 10 3/4 1/2 OR 3/4 471 (214) 36-1/4 (921) 42-5/8 (1083) 39-1/8 (994) 51 (1295) 39-1/4 (997) 40-1/8 (1019) 18-1/4 (464) 16-3/8 (416) 21-7/8 (556) 6 (152) (2) 12 3/4 36-1/4 (921) 48-1/8 (1222) 39-1/8 (994) 51 (1295) 44-3/4 (1137) 45-5/8 (1159) 21 (533) 16-3/8 (416) 21-7/8 (556) 6 (152) (2) 12 3/4 〉 594 (269) 427 (194) 561 (254) ‡ Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For unit installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above sea level; refer to local codes, or in absence of local codes, refer to the latest edition of the National Fuel Gas Code ANSI Standard Z223.1 (N.F.P.A. No. 54). For installations in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with the ETL certification. LEGEND: SPH = SPLIT PHASE CAP. START = CAPACITOR START DIMENSIONS .XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS 7 “QVSF” SEPARATED COMBUSTION PROPELLER TYPE UNIT HEATER The Sterling Separated Combustion Propeller Type Unit Heater keeps energy costs down by offering 80% thermal efficiencies. With model inputs available from 100 thru 400 MBH, they are designed to be installed in mildly hostile environments where dusty, dirty and mildly corrosives exist or high humidity or slightly negative pressures prevail. BURNERS All sizes 100,000 thru 400,000 BTU/HR (29.3 thru 117.1 kW) input are equipped with a proven design pressed steel burner having a unique “shaded port” protective device to prevent scale and debris from plugging the burner ports. LP/NATURAL OPERATION All units are available for operation on either natural or LP gas from our factory. The Sterling model QVSF propeller unit separates the combustion process from the environment where the unit is installed. A power venting system draws a controlled quantity of combustion air from outside the building. The same system exhausts flue gas products to the outside. The burners, pilot and flue system are enclosed within the unit. The entire combustion process is literally unaffected by the atmosphere in the space where the unit is located. 24 VOLT SYSTEM All units are equipped with a 24 volt control system which is powered by a 115/24 volt transformer as standard equipment. FAN TIME DELAY The fan time delay switch is mounted at the factory as standard equipment. This feature eliminates the initial blast of cold air by allowing the unit to fire for a short period of time prior to the actuating the fan motor. After the thermostat is satisfied (with burners off) the fan continues to operate for approximately 1 minute, removing residual heat from the heat exchanger. Combustion and exhaust air may be piped horizontally through a side wall, or vertically through the roof via our standard 2 pipe venting arrangement or optional concentric vent kit which utilizes one 8" side wall or rooftop penetration for both the combustion and exhaust air. Both venting systems are ETL certified. EASY ACCESS FOR MAINTENANCE The Sterling Separated Combustion Units are designed so that the bottom hinged access panel drops down for quick and easy burner inspection and removal. TYPICAL INSTALLATIONS • Industrial work areas with wood or textile dust • Non-explosive contaminated environments • Non-chlorine process areas • Automotive and truck garages • Greenhouses TEST FIRE All Sterling Unit Heaters are test fired to insure proper operation. HEAT EXCHANGERS All heat exchangers feature 20 gauge tubes and 18 gauge headers and are available in 3 types of steel: • Aluminized Steel (Standard) • 409 Grade Steel Stainless Steel (Optional) • 321 Grade Stainless Steel (Optional) 8 ERTEK INT CM QVSF – PERFORMANCE AND DIMENSIONAL DATA Model QVSF Unit Size PERFORMANCE DATA ‡ Input BTU/Hr (kW) Output BTU/Hr (kW) Thermal Efficiency (%) Free Air Delivery CFM (cu. m/s) Air Temperature Rise Deg. F. (Deg. C) Outlet Velocity FPM (m/s) Full Load Amps at 115V MOTOR DATA: Motor HP Motor (kW) Motor Type R.P.M. Amps @ 115V DIMENSIONAL DATA in. (mm) “A” Height to Top of Unit “B” Height to Top of Hanger “C” Hanging Distance Width “D” Discharge Opening Width “E” Width of Unit “F” to Centerline of Flue Flue Size Dia-in.** (Dia mm) Air Inlet Size-in. (mm) Fan Diameter-in. Gas Inlet-Natural Gas-in. Gas Inlet-LP Gas-in. Approx. Shipping Wt. lb. (kg) VER IFIE D ENERGY PERFORMANCE VERIFIED RENDEMENT ENERGETIQUE VERIFIE 100 125 150 175 200 225 250 300 350 400 100,000 (29.3) 80,000 (23.4) 80 1,480 (0.699) 50 (28) 775 (3.9) 5.8 1/20 (0.037) SP 1,050 2.6 125,000 (36.6) 100,000 (29.3) 80 1,650 (0.779) 56 (31) 910 (4.6) 6.0 1/10 (0.075) SP 1,050 2.8 150,000 (43.9) 120,000 (35.1) 80 2200 (1.038) 50 (28) 1045 (5.3) 7.2 1/4 (0.186) PSC 1,140 4.0 175,000 (51.2) 140,000 (41.0) 80 2,530 (1.194) 51 (28) 1070 (5.4) 7.8 1/3 (0.249) PSC 1,140 4.5 200,000 (58.6) 160,000 (46.9) 80 2,640 (1.246) 56 (31) 1000 (5.1) 7.8 1/3 (0.249) PSC 1,140 4.5 225,000 (65.9) 180,000 (52.7) 80 2,700 (1.274) 61 (34) 950 (4.8) 7.8 1/3 (0.249) PSC 1,140 4.5 250,000 (73.2) 200,000 (58.6) 80 3,100 (1.463) 60 (33) 980 (5.0) 8.8 1/2 (0.373) PSC 1,140 5.5 300,000 (87.8) 240,000 (70.3) 80 4,400 (2.077) 50 (28) 1100 (5.6) 11.2 (2)1/4 (0.186) PSC 1,140 8.0 350,000 (102.5) 280,000 (82.0) 80 5,000 (2.360) 52 (29) 1150 (5.8) 12.2 (2)1/3 (0.249) PSC 1,140 9.0 400,000 (117.1) 320,000 (93.7) 80 5,300 (2.502) 56 (31) 1050 (5.3) 12.2 (2)1/3 (0.249) PSC 1,140 9.0 31-1/4 (794) 34-1/16 (865) 14-3/4 (375) 15-3/8 (391) 17-7/8 (454) 5-7/8 (149) 4 (102) 4 (102) 14 1/2 1/2 200 (91) 31-1/4 (794) 34-1/16 (865) 17-1/2 (445) 18-1/8 (460) 20-5/8 (524) 7-1/4 (184) 4 (102) 4 (102) 16 1/2 1/2 228 (103) 36-1/4 (921) 39-1/16 (992) 17-1/2 (445) 18-1/8 (460) 20-5/8 (524) 7-1/4 (184) 4 (102) 4 (102) 16 1/2 1/2 256 (116) 36-1/4 (921) 39-1/16 (992) 20-1/4 (514) 20-7/8 (530) 23-3/8 (594) 8-5/8 (219) 4 (102) 4 (102) 18 1/2 1/2 284 (129) 36-1/4 (921) 39-1/16 (992) 23 (584) 23-5/8 (600) 26-1/8 (664) 10 (254) 5 (127) 5 (127) 18 1/2 1/2 312 (142) 36-1/4 (921) 39-1/16 (992) 25-3/4 (654) 26-3/8 (670) 28-7/8 (733) 11-1/4 (286) 5 (127) 5 (127) 18 3/4 〈 340 (154) 36-1/4 (921) 39-1/16 (992) 28-1/2 (724) 29-1/8 (740) 31-5/8 (803) 12-3/4 (324) 5 (127) 5 (127) 18 3/4 36-1/4 (921) 39-1/16 (992) 34 (864) 34-5/8 (879) 37-1/8 (943) 15-1/2 (394) 6 (152) 6 (152) 16 3/4 1/2 or 3/4 432 (196) 36-1/4 (921) 39-1/16 (992) 39-1/2 (1003) 40-1/8 (1019) 42-5/8 (1083) 18-1/4 (464) 6 (152) 6 (152) 18 3/4 36-1/4 (921) 39-1/16 (992) 45 (1143) 45-5/8 (1159) 48-1/8 (1222) 21 (533) 6 (152) 6 (152) 18 3/4 〉 545 (247) 368 (167) 488 (221) ‡ Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For unit installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above sea level; refer to local codes, or in absence of local codes, refer to the latest edition of the National Fuel Gas Code ANSI Standard Z223.1 (N.F.P.A. No. 54). For installations in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with the ETL certification. LEGEND: SPH = SPLIT PHASE PSC = PERMANENT SPLIT CAPACITOR DIMENSIONS .XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS 9 “QVSB” SEPARATED COMBUSTION BLOWER TYPE UNIT HEATER BURNERS All sizes 100,000 thru 400,000 BTU/HR (29.3 thru 117.1 kW) input are equipped with a proven design pressed steel burner having a unique “shaded port” protective device to prevent scale and debris from plugging the burner ports. The Sterling Separated Combustion Blower Type Unit Heater keeps energy costs down by offering 80% thermal efficiencies. With model inputs available from 100 thru 400 MBH they are designed to be installed in mildly hostile environments where dusty, dirty and mildly corrosives exist or high humidity or slightly negative pressures prevail. The QVSB operates at a static pressure up to .2" W.C. and is available with a (standard) louvered or (optional) flanged outlet when discharge duct work is desired. LP/NATURAL OPERATION All units are available for operation on either natural or LP gas from our factory. 24 VOLT SYSTEM All units are equipped with a 24 volt control system which is powered by a 115/24 volt transformer as standard equipment. The Sterling model QVSB blower unit separates the combustion process from the environment where the unit is installed. A power venting system draws a controlled quantity of combustion air from outside the building. The same system exhausts flue gas products to the outside. The burners, pilot and flue system are enclosed within the unit. The entire combustion process is literally unaffected by the atmosphere in the space where the unit is located. FAN TIME DELAY The fan time delay switch is mounted at the factory as standard equipment. This feature eliminates the initial blast of cold air by allowing the unit to fire for a short period of time prior to the actuating the fan motor. After the thermostat is satisfied (with burners off) the fan continues to operate for approximately 1 minute, removing residual heat from the heat exchanger. Combustion and exhaust air may be piped horizontally through a side wall, or vertically through the roof via our standard 2 pipe venting arrangement or optional concentric vent kit which utilizes one 8" side wall or rooftop penetration for both the combustion and exhaust air. Both venting systems are ETL certified. EASY ACCESS FOR MAINTENANCE The Sterling Separated Combustion Units are designed so that the bottom hinged access panel drops down for quick and easy burner inspection and removal. TYPICAL INSTALLATIONS • Industrial work areas with wood or textile dust • Non-explosive contaminated environments • Non-chlorine process areas • Automotive and truck garages • Greenhouses TEST FIRE All Sterling Unit Heaters are test fired to insure proper operation. HEAT EXCHANGERS All heat exchangers feature 20 gauge tubes and 18 gauge headers and are available in 3 types of steel: • Aluminized Steel (Standard) • 409 Grade Steel Stainless Steel (Optional) • 321 Grade Stainless Steel (Optional) 10 ERTEK INT CM QVSB – PERFORMANCE AND DIMENSIONAL DATA Model QVSB Unit Size PERFORMANCE DATA ‡ Input BTU/Hr (kW) Output BTU/Hr (kW) Thermal Efficiency (%) Free Air Delivery CFM (cu. m/s) Air Temperature Rise Deg. F. (Deg. C) Outlet Velocity FPM (m/s) Full Load Amps at 115V MOTOR DATA: Motor HP Motor (kW) Motor Type R.P.M. Amps @ 115V DIMENSIONAL DATA in. (mm) “A” Height to Top of Unit “B” Height to Top of Hanger “C” Hanging Distance Width “D” Discharge Opening Width “E” Width of Unit “F” to Centerline of Flue “G” Hanging Distance Depth “H” Depth to Rear of Housing Flue Size Dia-in.** (Dia-mm) Air Inlet Size-in. (mm) Blower Size-in. Gas Inlet-Natural Gas-in. Gas Inlet-LP Gas-in. Approx. Shipping Wt. lb. (kg) VER IFIE D ENERGY PERFORMANCE VERIFIED RENDEMENT ENERGETIQUE VERIFIE 100 125 150 175 200 225 250 300 350 400 100,000 (29.3) 80,000 (23.4) 80 1,200 (0.566) 62 (34) 880 (4.47) 8.3 1/4 (0.19) SPH 1725 5.1 125,000 (36.6) 100,000 (29.3) 80 1,575 (0.743) 59 (33) 950 (4.83) 9.8 1/3 (0.25) SPH 1725 6.6 150,000 (43.9) 120,000 (35.1) 80 1,975 (0.932) 56 (31) 1030 (5.23) 10.6 1/2 (0.37) SPH 1725 7.4 175,000 (51.2) 140,000 (41.0) 80 2,300 (1.086) 56 (31) 1045 (5.31) 10.6 1/2 (0.37) SPH 1725 7.4 200,000 (58.6) 160,000 (46.9) 80 2,400 (1.133) 62 (34) 965 (4.90) 15.2 3/4 (0.56) SPH 1725 12.0 225,000 (65.9) 180,000 (52.7) 80 2,600 (1.227) 64 (36) 935 (4.75) 15.2 3/4 (0.56) SPH 1725 12.0 250,000 (73.2) 200,000 (58.6) 80 2,850 (1.345) 65 (36) 930 (4.72) 15.2 3/4 (0.56) SPH 1725 12.0 300,000 (87.8) 240,000 (70.3) 80 3,950 (1.864) 56 (31) 1080 (5.49) 15.2 3/4 (0.56) SPH 1725 12.0 350,000 (102.5) 280,000 (82.0) 80 4,600 (2.171) 56 (31) 1090 (5.54) 18.6 1 (0.75) cap.start 1725 15.4 400,000 (117.1) 320,000 (93.7) 80 4,800 (2.266) 62 (34) 1000 (5.08) 18.6 1 (0.75) cap.start 1725 15.4 31-1/4 (794) 34-1/16 (865) 14-3/4 (375) 15-3/8 (391) 17-7/8 (454) 5-7/8 (149) 18-1/2 (470) 42-3/4 (1086) 4 (102) 4 (102) 9 1/2 1/2 298 (135) 31-1/4 (794) 34-1/16 (865) 17-1/2 (444) 18-1/8 (460) 20-5/8 (524) 7-1/4 (184) 18-1/2 (470) 44-3/8 (1127) 4 (102) 4 (102) 10 1/2 1/2 330 (150) 36-1/4 (921) 39-1/16 (992) 17-1/2 (444) 18-1/8 (460) 20-5/8 (524) 7-1/4 (184) 18-1/2 (470) 44-3/8 (1127) 4 (102) 4 (102) 10 1/2 1/2 362 (164) 36-1/4 (921) 39-1/16 (992) 20-1/4 (514) 20-7/8 (530) 23-3/8 (594) 8-5/8 (219) 20 (508) 47-3/16 (1199) 4 (102) 4 (102) 12 1/2 1/2 394 (179) 36-1/4 (921) 39-1/16 (992) 23 (584) 23-5/8 (600) 26-1/8 (664) 10 (254) 20 (508) 47-3/16 (1199) 5 (127) 5 (127) 12 1/2 1/2 426 (193) 36-1/4 (921) 39-1/16 (992) 25-3/4 (654) 26-3/8 (670) 28-7/8 (733) 11-1/4 (286) 23 (584) 50-7/8 (1292) 5 (127) 5 (127) 12 3/4 〈 458 (208) 36-1/4 (921) 39-1/16 (992) 28-1/2 (724) 29-1/8 (740) 31-5/8 (803) 12-3/4 (324) 23 (584) 48 (1219) 5 (127) 5 (127) 12 3/4 36-1/4 (921) 39-1/16 (992) 34 (864) 34-5/8 (879) 37-1/8 (943) 15-1/2 (394) 23 (584) 50-7/8 (1292) 6 (152) 6 (152) (2)10 3/4 1/2 or 3/4 558 (253) 36-1/4 (921) 39-1/16 (992) 39-1/2 (1003) 40-1/8 (1019) 42-5/8 (1083) 18-1/4 (464) 23 (584) 50-7/8 (1292) 6 (152) 6 (152) (2)12 3/4 36-1/4 (921) 39-1/16 (992) 45 (1143) 45-5/8 (1159) 48-1/8 (1222) 21 (533) 23 (584) 51 (1295) 6 (152) 6 (152) (2)12 3/4 〉 678 (308) 490 (222) 618 (280) ‡ Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For unit installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above sea level; refer to local codes, or in absence of local codes, refer to the latest edition of the National Fuel Gas Code ANSI Standard Z223.1 (N.F.P.A. No. 54). For installations in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with the ETL certification. LEGEND: SPH = SPLIT PHASE CAP. START = CAPACITOR START DIMENSIONS .XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS 11 INDOOR DUCT FURNACE Sterling Indoor Duct Furnaces are 80% efficient and are designed for ducted air applications. These are typically built up systems using a separate air moving device and may be heating only or heating and air conditioning applications. All Sterling duct furnaces are ETL certified for installation upstream or downstream from cooling coils (stainless steel heat exchangers are recommended). HEAT EXCHANGERS MODEL QVED All heat exchangers feature 20 gauge tubes and 18 gauge headers and are available in 3 types of steel: • Aluminized Steel (Standard) • 409 Grade Stainless Steel (Optional) • 321 Grade Stainless Steel (Optional) We recommend stainless steel for applications where entering air is below 40° F. (4.4° C.) and/or duct furnaces are located downstream from cooling coils. The QVED model features integral power venting, sealed flue collecter and electronic spark ignition. Annual fuel savings and seasonal efficiency are increased while reducing installation time. Unit has bottom access for burner servicing. Certified by ETL and approved for use in Canada. AVAILABLE MODELS MODEL QVES All models are offered in 10 capacities from 100,000 to 400,000 BTU/HR (29.3 thru 117.1 kW). All models are test fired at our factory, may be ordered equipped for LP or natural gas, are tested to operate against 2.0 inches (0.5 kPa) water column pressure and may be ordered with right (std.) or left hand (opt.) control access. Offering the same features as the QVED except that the QVES has a side access burner drawer which slides out for servicing, reducing bottom clearance requirements. MODEL QVES 12 DETAILS AND DIMENSIONS QVED Power Vented Duct Furnace — Bottom Service Acccess Power Vented Duct Furnace (QVED/QVES) UNIT A B C D (Dia)* F GAS INLET SIZE in. in. in. in. in. in. (mm) (mm) (mm) (mm) (mm) NAT. LP 17-7/8 15-1/2 17-1/8 4 23-7/8 1/2 1/2 (454) (394) (435) (102) (606) 20-5/8 18-1/4 19-7/8 4 25-5/8 (524) (464) (505) (102) (651) 20-5/8 18-1/4 19-7/8 4 26-5/8 (524) (464) (505) (102) (676) 23-3/8 21 22-5/8 4 29-3/8 (594) (533) (575) (102) (746) 26-1/8 23-3/4 25-3/8 5 32-1/8 (664) (603) (645) (127) (816) 28-7/8 26-1/2 28-1/8 5 34-7/8 (733) (673) (714) (127) (886) 31-5/8 29-1/4 30-7/8 5 37-5/8 (803) (743) (784) (127) (956) 37-1/8 34-3/4 36-3/8 6 43-1/8 (943) (883) (924) (152) (1095) 42-5/8 40-1/4 41-7/8 6 48-5/8 (1083) (1022) (1064) (152) (1235) 48-1/8 45-3/4 47-3/8 6 54-1/8 (1222) (1162) (1203) (152) (1375) 100 125 150 175 200 225 250 300 350 400 WEIGHT lb. (kg) 173 (78) 1/2 1/2 186 (84) 1/2 1/2 197 (89) 1/2 1/2 216 (98) 1/2 1/2 232 (105) 3/4 1/2 OR 3/4 254 (115) 3/4 1/2 OR 3/4 263 (119) 3/4 1/2 OR 3/4 312 (142) 3/4 1/2 OR 3/4 389 (176) 3/4 1/2 OR 3/4 403 (183) QVES Power Vented Duct Furnace — Side Service Access 13 DUCT FURNACE – PERFORMANCE DATA INPUT OUTPUT (MAX) (MIN) MIN. Temp. Rise P.D. MAX. Temp. Rise P.D. UNIT MBH MBH MBH CFM Deg. F. in. of W.C. CFM Deg. F. in. of W.C. SIZE (kW) (kW) (kW) (cu. m/s) (Deg. C.) (kPa) (cu. m/s) (Deg. C.) (Pascals) 100 100 50 80 929 80 0.12 2469 30 0.90 (29.3) (14.6) (23.4) (0.438) (44) (0.03) (1.165) (17) (0.22) 125 125 62.5 100 1157 80 0.13 3086 30 0.80 (36.6) (18.3) (29.3) (0.546) (44) (0.03) (1.457) (17) (0.20) 150 150 75 120 1389 80 0.15 3704 30 0.75 (43.9) (22.0) (35.1) (0.656) (44) (0.04) (1.748) (17) (0.19) 175 175 87.5 140 1620 80 0.14 4321 30 0.75 (51.2) (25.6) (41.0) (0.765) (44) (0.03) (2.040) (17) (0.19) 200 200 100 160 1852 80 0.14 4938 30 0.75 (58.6) (29.3) (46.9) (0.874) (44) (0.03) (2.331) (17) (0.19) 225 225 112.5 180 2083 80 0.14 5556 30 0.75 (65.9) (32.9) (52.7) (0.983) (44) (0.03) (2.622) (17) (0.19) 250 250 125 200 2315 80 0.14 6173 30 0.80 (73.2) (36.6) (58.6) (1.093) (44) (0.03) (2.914) (17) (0.20) 300 300 150 240 2778 80 0.13 7407 30 0.90 (87.8) (43.9) (70.3) (1.311) (44) (0.03) (3.496) (17) (0.22) 350 350 175 280 3241 80 0.13 8642 30 0.90 (102.5) (51.2) (82.0) (1.530) (44) (0.03) (4.079) (17) (0.22) 400 400 200 320 3704 80 0.14 9877 30 0.90 (117.1) (58.6) (93.7) (1.748) (44) (0.03) (4.662) (17) (0.22) NOTE: Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For unit installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above sea level; refer to local codes, or in absence of local codes, refer to the National Fuel Gas Code, the latest edition of ANSI Standard Z223.1 (N.F.P.A. No. 54). For installations in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with the ETL certification. TEMPERATURE RISE AND PRESSURE DROP GRAPH 14 “QVSD” SEPARATED COMBUSTION INDOOR DUCT FURNACE All models are equipped with electronic spark ignition (100% safety shutoff on LP models), 115 volt power, vent system pressure switch, high limit switch and 24 volt control transformer. Sterling Separated Combustion Indoor Duct Furnace is designed for installation in mildly hostile environments. The Separated Combustion Duct Furnace is available in sizes ranging from 100 to 400 MBTU (29.3 to 117.1 kW) inputs and offers a variety of optional equipment. All models are factory assembled with a horizontal flue discharge position. A vertical flue position may be altered in the field. APPLICATIONS The QVSD Separated Combustion Duct Furnace is designed to be installed in dusty, dirty or mildly corrosive environments, or where high humidity or slightly negative pressures exist. Ideal applications include HVAC equipment rooms, manufacturing facilities, automotive garages and greenhouses. All models must be vented utilizing our certified standard two-pipe method or optional concentric adaptor kit. CAUTIONS • Combustion air and vent systems must be installed in accordance with National Fuel Gas Code or Installation Code for Natural Gas Burning Appliances and Equipment (Canada). • Local and State authorities should also be consulted to determine their requirements. • Units should not be installed where negative pressures are significant. • Units should not be installed where vapors containing chlorine or fluorine may be present. Care should be taken not to draw combustion air from or near a contaminated environment. • Units should not be installed in areas classified as “hazardous”. DESCRIPTIONS The QVSD Combustion Duct Furnace “separates” the combustion process from the environment where the unit is installed. A power venting system draws controlled amount of combustion air from outside of the building. The same system exhausts the flue gases to the outside. The burners, pilot and flue system are totally enclosed within the unit, thus the entire combustion process is literally unaffected by the atmosphere in the space where the Duct Furnace is located. ADDITIONAL FEATURES • ETL certified as 80% efficient. • Unit’s interior components fully accessible via bottom access door. • Factory equipped with an electronic spark ignition system. • Rugged 20 gauge heat exchanger and jacketry. • Available in both right or left hand control access configurations. • 2 styles of ETL approved venting systems: two pipe or concentric. Two pipe system allows for two (4", 5" or 6") individual building terminations. The concentric adapter kit utilizes one 8" termination in which both the flue gas and combustion air passes. SPECIFICATION GUIDE - MODEL QVSD Sterling Model QVSD Separated Combustion Duct Furnaces are completely factory assembled, piped, wired and test fired. All models are ETL certified as having 80% thermal efficiency. This certification includes operation on either natural of LP (propane) gas. All models conform to the latest ANSI Standards for safe operation. Casings are die-formed 20-gauge bonderized steel, finished in baked enamel. Heat exchangers consist of 20-gauge tubes and 18-gauge headers. Heat exchangers are available in aluminized steel, 409 stainless steel and type 321 stainless steel. Burners are individually removable, die-formed and feature stainless steel port protectors. Burners are available in aluminized or type 409 stainless steel. 15 DETAILS AND DIMENSIONS Separated Combustion Indoor Duct Furnace (QVSD) UNIT SIZE 100 125 150 175 200 225 250 300 350 400 A in. (mm) 17-7/8 (454) 20-5/8 (524) 20-5/8 (524) 23-3/8 (594) 26-1/8 (664) 28-7/8 (733) 31-5/8 (803) 37-1/8 (943) 42-5/8 (1083) 48-1/8 (1222) B in. (mm) 15-1/2 (394) 18-1/4 (464) 18-1/4 (464) 21 (533) 23-3/4 (603) 26-1/2 (673) 29-1/4 (743) 34-3/4 (883) 40-1/4 (1022) 45-3/4 (1162) C in. (mm) 17-1/8 (435) 19-7/8 (505) 19-7/8 (505) 22-5/8 (575) 25-3/8 (645) 28-1/8 (714) 30-7/8 (784) 36-3/8 (924) 41-7/8 (1064) 47-3/8 (1203) D (Dia)*† in. (mm) 4 (102) 4 (102) 4 (102) 4 (102) 5 (127) 5 (127) 5 (127) 6 (152) 6 (152) 6 (152) GAS INLET NAT. 1/2 in. LP 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 1/2 OR 3/4 3/4 1/2 OR 3/4 3/4 1/2 OR 3/4 3/4 1/2 OR 3/4 3/4 1/2 OR 3/4 †NOTE: “D” diameter equals the air inlet opening and the flue discharge opening. QVSD Separated Combustion Duct Furnace — Bottom Service Access Only DIMENSIONS XXX STANDARD UNITS DIMENSIONS IN PARENTHESIS (XXX) MILLIMETERS 16 WEIGHT lb. (kg) 161 (73) 180 (82) 188 (85) 207 (93) 227 (103) 246 (116) 266 (121) 305 (138) 344 (156) 383 (174) SEPARATED COMBUSTION DUCT FURNACE – PERFORMANCE DATA INPUT UNIT SIZE 100 125 150 175 200 225 250 300 350 400 (MAX) MBH (kW) 100 (29.3) 125 (36.6) 150 (43.9) 175 (51.2) 200 (58.6) 225 (65.9) 250 (73.2) 300 (87.8) 350 (102.5) 400 (117.1) OUTPUT (MIN) MBH (kW) 50 (14.6) 62.5 (18.3) 75 (22.0) 87.5 (25.6) 100 (29.3) 112.5 (32.9) 125 (36.6) 150 (43.9) 175 (51.2) 200 (58.6) MBH (kW) 80 (23.4) 100 (29.3) 120 (35.1) 140 (41.0) 160 (46.9) 180 (52.7) 200 (58.6) 240 (70.3) 280 (82.0) 320 (93.7) MIN. CFM (cu. m/s) 822 (0.388) 1028 (0.485) 1233 (0.582) 1439 (0.679) 1645 (0.776) 1850 (0.873) 2056 (0.097) 2467 (1.164) 2878 (1.358) 3289 (1.552) Temp. Rise Deg. F. (Deg. C.) 90 (50) 90 (50) 90 (50) 90 (50) 90 (50) 90 (50) 90 (50) 90 (50) 90 (50) 90 (50) P.D. in. of W.C. (kPa) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) 0.10 (0.20) MAX. CFM (cu. m/s) 3700 (1.746) 4625 (2.183) 5550 (2.620) 6475 (3.056) 7401 (3.493) 8326 (3.930) 9251 (4.366) 11,101 (5.240) 12,951 (6.113) 14,801 (6.986) Temp. Rise Deg. F. (Deg. C.) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) 20 (11) P.D. in. of W.C. (Pascals) 2.03 (0.51) 1.92 (0.48) 1.81 (0.45) 1.86 (0.46) 1.90 (0.47) 1.93 (0.48) 1.96 (0.49) 2.00 (0.50) 2.02 (0.50) 2.05 (0.51) NOTE: Ratings shown are for unit installations at elevations between 0 and 2000 ft. (610m). For unit installations in USA above 2000 ft. (610m), the unit input must be derated 4% for each 1000 ft. (305m) above sea level; refer to local codes, or in absence of local codes, refer to the National Fuel Gas Code, the latest edition of ANSI Standard Z223.1 (N.F.P.A. No. 54). For installations in Canada, any references to deration at altitudes in excess of 2000 ft. (610m) are to be ignored. At altitudes of 2000 to 4500 ft. (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with the ETL certification. TEMPERATURE RISE AND PRESSURE DROP GRAPH 17 CABINET BLOWERS (CAB 1 THRU 4) STERLING OFFERS THESE QUALITY FEATURES AS STANDARD EQUIPMENT Sterling Cabinet Blowers have been specially designed for air handling systems of high static pressure in combination with Sterling Duct Furnaces. The cabinet blowers have been matched against the proper furnace size for greatest efficiency of operation. Removable side panels for inspection, servicing and motor maintenance. Motor and drive shall be furnished by the factory and shipped fully mounted to the floor of the unit so that field mounting is not required. A connecting transition duct between blower and duct furnace is furnished as standard equipment when a specific furnace capacity is chosen (Digits 5, 6 & 7). Four sizes provide cfm capacities ranging from 1250 to 8000 cfm (0.59 to 3.78m3/s). CABINET BLOWER MODEL NUMBER DESCRIPTION Digit C X Item X X — 1 2 Prefix 3 4 5 6 UT 7 CA 8 SV 9 10 11 + MT MS AS (Internal Use Only) Digit # 1, 2, 3, 4 - Unit Type [UT] Digit #8 - Supply Voltage [SV] Digit #11 - Accessories [AS] CAB1 - Cabinet Blower Size 1 CAB2 - Cabinet Blower Size 2 CAB3 - Cabinet Blower Size 3 CAB4 - Cabinet Blower Size 4 1 - 115/1/60 2 - 208/1/60 3 - 230/1/60 4 - 208/3/60 All Field Installed Accessories are to be entered as a separate line item using new catalog number which utilizes “AS” as a prefix. i.e: F1 becomes AS-F1. Digit # 5, 6, 7 - Furnace Capacity [CA]* Digit #9 - Motor Type [MT] 100 - 100,000 BTU/HR 125 - 125,000 BTU/HR 150 - 150,000 BTU/HR 175 - 175,000 BTU/HR 200 - 200,000 BTU/HR 225 - 225,000 BTU/HR 250 - 250,000 BTU/HR 300 - 300,000 BTU/HR 350 - 350,000 BTU/HR 400 - 400,000 BTU/HR 000 - No Transition Required * Indicates transition duct size needed for corresponding QVED or QVES Duct Furnace. Refer to Compatable Duct Furnace Size indicated in the table on page 19. 1 - Open Drip Proof 2 - Totally Enclosed 3 - Premium Efficiency, Open Drip Proof 4 - Premium Efficiency, Totally Enclosed 5 - 230/3/60 6 - 460/3/60 7 - 575/3/60 Z - Other FACTORY INSTALLED B1 - 1" Washable Filters B2 - 2" Washable Filters B3 - 2" Throwaway Filters B6 - 1" Throwaway Filters FIELD INSTALLED (AS-____ ) F1 - 1-Stage T675A Ductstat F2 - 2-Stage T678A Ductstat G1 - 1-Stage T87K Mercury Free Thermostat w/Subase G2 - 1-Stage T87K Mercury Free Thermostat w/TG511A Guard G3 - 1-Stage T834N Mercury Free Thermostat/Fan Switch G5 - 2-Stage TH5220D Mercury Free Thermostat w/Subbase G6 - Locking Thermostat Cover G8 - 1-Stage T6169C Line Voltage Stat/Subbase G9 - 1-Stage T822K Mercury Free Thermostat P4 - Terminal Block Wiring Digit #10 - Blower Motor Sizes [MS] B - 1/3 HP. w /Contactor C - 1/2 HP. w/Contactor D - 3/4 HP. w/Contactor F - 1 HP. w/Contactor G - 1-1/2 HP. w/Contactor H - 2 HP. w/Contactor P - 3 HP. w/Contactor Y5 - Cabinet Insulation Y6 - Transition Insulation K - 1/3 HP. L - 1/2 HP. M - 3/4 HP. N - 1 HP. MOTOR DATA CURRENT 1/3 H.P. 1/2 H.P. 3/4 H.P. CHARACTERISTICS R.P.M. AMPS R.P.M. AMPS 115-1-60 1725 5.9 1725 7.2 R.P.M. 1 H.P. AMPS R.P.M. 11 1725 115/230-1-60 Approx. Ship Wt. 16# 21# Approx. Ship Wt. 1725 25# 1725 1725 1725 28# 1725 MOTOR FRAME MUST NOT EXCEED NEMA SIZE 56. 18 1725 R.P.M. AMPS 1725 13 44# 5.8 2.2 41# 3 H.P. AMPS 26 8.2 4.3 1.6 31# R.P.M. 41# 3.2 1.3 2 H.P. AMPS 16.4 7.7 31# 2.6 1.4 R.P.M. 15.4 5.5 25# 28 208/230/460-3-60 1-1/2 H.P. AMPS 1725 9.5 2.9 41# 1725 4.8 43# CABINET BLOWER DIMENSION DATA A B C D E F G APPR. SHIP WT. MODEL in. in. in. in. in. in. in. FILTER DATA FILTER LESS MOTOR NO. * (mm) (mm) (mm) (mm) (mm) (mm) (mm) SIZE ** REQ’D. LB (KG) CAB-1/100 65-1/2 26 10 18 21-1/4 15-3/4 15-5/8 25 X 25 X 1 1 (1664) (660) (254) (457) (540) (400) (397) CAB-1/125 CAB-2/150 CAB-2/175 CAB-3/200 CAB-3/225 CAB-3/250 CAB-4/300 CAB-4/350 CAB-4/400 65-1/2 26 10 18 21-1/4 15-3/4 18-3/8 (1664) (660) (254) (457) (540) (400) (467) 65-1/2 26 10 18 21-1/4 15-3/4 18-3/8 (1664) (660) (254) (457) (540) (400) (467) 65-1/2 26 10 18 21-1/4 15-3/4 21-1/8 (1664) (660) (254) (457) (540) (400) (537) 65-1/2 40-1/2 10 18 35-3/4 30-3/8 23-7/8 (1664) (1029) (254) (457) (908) (772) (606) 65-1/2 40-1/2 10 18 35-3/4 30-3/8 26-5/8 (1664) (1029) (254) (457) (908) (772) (676) 65-1/2 40-1/2 10 18 35-3/4 30-3/8 29-3/8 (1664) (1029) (254) (457) (908) (772) (746) 65-1/2 60-1/2 10 18 55-3/4 50-3/8 34-7/8 (1664) (1537) (254) (457) (1416) (1280) (886) 69-1/2 60-1/2 14 22 55-3/4 50-3/8 40-3/8 (1765) (1537) (356) (559) (1416) (1280) (1026) 69-1/2 60-1/2 14 22 55-3/4 50-3/8 45-7/8 (1765) (1537) (356) (559) (1416) (1280) (1165) 135 (61) 25 X 25 X 1 1 135 (61) 25 X 25 X 1 1 155 (70) 25 X 25 X 1 1 155 (70) 25 X 20 X 1 2 200 (91) 25 X 20 X 1 2 200 (91) 25 X 20 X 1 2 200 (91) 25 X 20 X 1 3 296 (134) 25 X 20 X 1 3 296 (134) 25 X 20 X 1 3 296 (134) *Never use a single cabinet blower to handle more than one duct furnace. CAB-4 has two blowers driven by one motor. **Standard filters are 1'' thick throw away type. Optional 2'' thick filters are available. Side panels removable for inspection, servicing and motor maintenance cabinet painted gray enamel. Sterling reserves the right to change specifications without incurring obligations. Cabinet blower units are not certified by ETL. 19 CABINET BLOWER – PERFORMANCE DATA Total Static Pressure * in. of W.C. (kPa) CFM (cu. m/s) 1,250 (0.590) 1,250 CAB 1 (0.590) 10” 1,500 BLOWER (0.708) 1,750 (0.826) 2,000 (0.944) 1,500 (0.708) 1,750 (0.826) CAB 2 2,000 12” (0.944) BLOWER 2,250 (1.062) 2,500 (1.180) 2,750 (1.298) 1,750 (0.826) 2,000 (0.944) 2,250 (1.062) 2,500 (1.180) 2,750 CAB 3 (1.298) 12” 3,000 BLOWER (1.416) 2,250 (1.062) 2,500 (1.180) 2,750 (1.298) 3,000 (1.416) 3,250 (1.534) 3,500 (1.652) 2,750 (1.298) 3,000 (1.416) 3,500 (1.652) 4,000 (1.888) 4,500 (2.124) 5,000 (2.360) 5,500 CAB 4 (2.596) (2) 12” 6,000 BLOWERS (2.832) 6,500 (3.068) 7,000 (3.304) 7,500 (3.540) 8,000 (3.776) MODEL 0.2 (0.05) RPM 525 525 600 650 700 425 450 475 515 540 575 450 475 500 525 560 610 500 520 550 600 630 675 400 425 430 450 475 500 530 575 610 720 800 860 HP (kW) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1-1/2 (1.12) 1-1/2 (1.12) 1-1/2 (1.12) 2 (1.49) 2 (1.49) 0.3 (0.07) RPM 650 650 680 710 760 500 515 530 560 590 615 510 525 550 580 605 640 550 580 605 640 675 700 450 475 480 500 525 540 575 615 660 790 860 930 HP (kW) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1-1/2 (1.12) 2 (1.49) 2 (1.49) 2 (1.49) 3 (2.24) 0.4 (0.10) RPM 680 680 715 750 800 550 560 590 610 625 650 560 590 600 615 640 660 590 610 640 670 700 725 510 550 560 565 575 600 615 660 710 830 900 960 HP (kW) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 1-1/2 (1.12) 2 (1.49) 2 (1.49) 3 (2.24) 3 (2.24) 0.5 (0.12) RPM 760 760 790 805 850 630 635 640 650 670 690 630 635 645 665 685 710 645 665 680 705 735 775 .. 600 610 615 620 630 650 690 750 860 930 NA 0.6 (0.15) HP (kW) 1/3 (0.25) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) .. RPM 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 1-1/2 (1.12) 1-1/2 (1.12) 2 (1.49) 2 (1.49) 3 (2.24) 650 780 780 810 850 890 .. 680 690 700 710 730 675 680 685 700 715 750 675 700 710 730 750 800 .. 660 670 680 690 700 715 800 910 960 NA 0.7 (0.17) HP (kW) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) .. RPM 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1/2 (0.37) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) .. 725 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 1 (0.75) 1-1/2 (1.12) 1-1/2 (1.12) 2 (1.49) 3 (2.24) 3 (2.24) 0.8 (0.20) HP (kW) 1/3 (0.25) 1/3 (0.25) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) .. RPM .. 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1/2 (0.37) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 1-1/2 (1.12) .. .. 700 840 840 860 890 925 .. 740 750 760 780 720 735 740 750 775 790 735 745 770 785 790 840 710 715 720 700 760 840 940 0.9 (0.22) DUCT FURNACE SECTIONS PRESSURE DROP RPM .. HP (kW) .. .. HP (kW) .. .. .. .. .. 895 970 .. 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) .. .. 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) .. .. .. .. .. 785 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) .. 810 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) .. 940 980 790 795 800 .. 785 .. 1/2 (0.37) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 1-1/2 (1.12) .. .. .. 1 (0.75) 1 (0.75) 1 (0.75) 1-1/2 (1.12) 1-1/2 (1.12) 2 (1.49) 2 (1.49) 3 (2.24) 730 785 790 805 815 780 800 810 820 830 875 740 750 760 730 800 890 960 990 1,010 815 820 830 .. 810 .. 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 3/4 (0.56) 3/4 (0.56) 3/4 (0.56) 1 (0.75) 1 (0.75) 1-1/2 (1.12) .. .. .. .. 1 (0.75) 1 (0.75) 1 (0.75) 1-1/2 (1.12) 1-1/2 (1.12) 2 (1.49) 3 (2.24) 3 (2.24) .. .. 790 1 (0.75) 1-1/2 (1.12) 1-1/2 (1.12) 1-1/2 (1.12) 2 (1.49) 3 (2.24) 810 815 825 845 805 810 820 840 860 890 800 810 820 830 930 NA NA NA NA NA NA NA SIZE in. W.C. SIZE in. W.C. (kPa) (kPa) 100 0.16 .. .. (0.04) 125 0.10 .. .. (0.02) 125 0.15 .. .. (0.04) 125 0.18 .. .. (0.04) 125 0.24 .. .. (0.06) 150 0.09 175 0.07 (0.02) (0.02) 150 0.15 175 0.11 (0.04) (0.03) 150 0.20 175 0.14 (0.05) (0.03) 175 0.18 .. .. (0.04) 175 0.22 .. .. (0.05) 175 0.27 .. .. (0.07) 200 0.09 .. .. (0.02) 200 0.11 225 0.09 (0.03) (0.02) 200 0.14 225 0.11 (0.03) (0.03) 200 0.17 225 0.13 (0.04) (0.03) 200 0.20 225 0.14 (0.05) (0.03) 200 0.22 225 0.175 (0.05) (0.04) 250 0.09 .. .. (0.02) 250 0.11 .. .. (0.03) 250 0.12 .. .. (0.03) 250 0.14 .. .. (0.03) 250 0.16 .. .. (0.04) 250 0.20 .. .. (0.05) 300 0.09 .. .. (0.02) 300 0.10 .. .. (0.02) 300 0.14 350 0.1 (0.03) (0.02) 300 0.18 350 0.13 (0.04) (0.03) 350 0.16 400 0.14 (0.04) (0.03) 350 0.20 400 0.17 (0.05) (0.04) 350 0.23 400 0.2 (0.06) (0.05) 350 0.26 400 0.23 (0.06) (0.06) 350 0.30 400 0.26 (0.07) (0.06) 400 0.28 .. .. (0.07) 400 0.30 .. .. (0.07) 400 0.31 .. .. (0.08) *External static pressure in inches of W.C. Add the pressure drop of the duct furnace and the pressure drop of the ductwork to determine the total external static pressure. 20 GENERAL INFORMATION SOUND RATINGS The individual unit’s Performance Data includes sound ratings. The ratings provide a guide in determining the acceptable degree of loudness in particular occupancy situations. Certain general rules apply to specific selection of unit heaters with regard to degree of quietness (or loudness): • The greater the fan diameter, the higher the sound level. • The higher the motor RPM, the higher the sound level. Note that on most units the lower the speed mode results in lowering the sound rating one increment. • Selecting a larger number of smaller units generally results in lower overall noise levels than fewer large units All Sterling unit heater motors are isolated from the mechanical mount by resilient isolators. This mounting along with four balanced fan blades and excellent overall construction integrity, assures you the utmost in quiet operation. The following table outlines sound rating for various application. The lower the number, the quieter the unit and lower the sound requirement. CATEGORY OF AREA SOUND RATING Apartments, assembly hall, I classrooms, churches, courtrooms, executives offices, hospitals, libraries, museums, theatres. Dining rooms, general office, II Recreations areas, small retail stores. Restaurants, banks, cafeterias, III department stores, public buildings, service stations. Gymnasiums, health clubs IV laundromats, supermarkets. Garages, small machine shops, V light manufacturing. Factories, foundries, steel mills III-VII** Altitude Above Sea Level Ft. (m) Gas Heating Input (Actual) Blower RPM (Req'd) Blower BHP (Req'd) 0 1.00 1.00 1.00 CORRECTION FACTORS FOR HIGH ALTITUDE INSTALLATIONS* 2000' 3000' 4000' 5000' 6000' 7000' (610m) (915m) (1220m) (1525m) (1830m) (2135m) 0.92 0.88 0.84 0.80 0.76 0.72 1.04 1.08 1.09 1.12 1.15 1.19 1.07 1.12 1.18 1.25 1.33 1.41 *Multiply standard unit by correction factor to get actual input and required RPM and HP. In Canada derate 10% for altitudes 2000 to 4500 feet (610 to 1372m). GAS HEATING VALUE The standard gross heating value for natural gas is 1075 BTU/HR per cubic foot (40.1 MJ/m3). Propane gas has a gross heating value of 2500 BTU/HR per cubic foot (93.1 MJ/m3). When selecting equipment, you should take into account, variations from standard values (heat content varies by type and location). To account for variations in gross heating values (of fuel) you should adjust the total heat input required and select the equipment based on the adjusted load with the following formula. ADJUSTED LOAD = Calculated Load x Standard Gross Ht. Value [(BTU/HR)/Cu. Ft.] Actual Gross Ht. Value [(BTU/HR) Cu.Ft.] DUCT FURNACES The duct furnace design is certified by ETL for use with natural and LP (propane) gases. ANSI and NFPA Standards referred to in this manual are the ones that were applicable at the time the design was certified. In addition, the duct furnaces may be installed on the downstream side of a cooling unit, without need of a bypass duct. (Stainless steel heat exchangers are recommended.) UNIT HEATERS AND DUCT FURNACES (U.S.A. Installations) The installation must conform with local building codes or, in absence of local codes, with the National Fuel Gas Code, the latest edition of ANSI Z223.1 (NFPA No. 54). Installation in aircraft hangars must be in accordance with current ANSI/ NFPA no. 409, Standard for aircraft Hangars. Those in repair garages should be in accordance with current ANSI/NFPA no. 88A, Standard for Parking Structure or with current ANSI/NFPA no. 88B, Standard for Parking Structure or with ANSI/NFPA no. 88B, Standard for Repair Garages. *If the unit is to be installed at an altitude exceeding 2,000 feet (610m) above sea level, derate the input by 4% for each 1,000 foot (305m) rise above sea level. Special orifices are required for installation above 2,000 feet (610m), (unless the gas lines are already derated; verify this information with your utility company and inform customer service on the order. (Canadian Installations) Units installed in Canada must conform with local building codes, or in absence of local building codes, with CSA-B149.1 “Installation Codes for Natural Gas Burning Appliances and Equipment” or CSA-B149.2 “Installation Codes for Propane Gas Burning Appliances and Equipment.” These units have been designed and certified to comply with CSA 2.6. For installations in Canada, any references to deration at altitudes in excess of 2,000 feet (610m) are to be ignored. At altitudes of 2,000 to 4,500 feet (610 to 1372m), the unit must be derated to 90% of the normal altitude rating, and be so marked in accordance with ETL certification. **Depending on specific use in these facilities, size of operation, etc. 21 APPLICATIONS UNIT HEATER PLACEMENT Gas-fired unit heaters are used primarily in commercial and industrial buildings such as warehouses, manufacturing areas, garages, showrooms, lobbies, etc. Placement is typically determined by air distribution requirements. Proper distributions should have air directed toward areas of greatest heat loss. Multiple units may be used to greatest effect by positioning units around the perimeter. Several units near the center and with air discharging toward outside walls may also satisfy the heating requirements. Direct air discharge on occupants should be avoided. TYPICAL APPLICATIONS A large square area with exposed walls and roof; units are blanketing all exposed surfaces. A narrow area with four exposed walls either with or without roof exposure. HOW TO CALCULATE HEAT LOSS It is suggested that when calculating heat loss for a building, reference be made to procedures outlined in the ASHRAE Handbook. As an easy reference, however, the following abbreviated method may be used with a good degree of reliability. 1. Determine inside temperature to be maintained and the design outside temperature for your locality. The difference between these two figures is the design temperature difference. 2. Calculate net areas in square feet of glass, wall, floor, and roof exposed to outside temperature or unheated spaces. Calculate door as all glass. 3. Select heat-transfer coefficients from the table below (or the ASHRAE Handbook) and compute the heat-transmission loss for each area in BTU/HR by multiplying each area by the heat-transfer coefficient and the temperature difference. 4. Add 10% to the heat-loss figures for areas exposed to prevailing winds. 5. Calculate the volume of the room or area in cubic feet and multiply by the estimated number of air changes per hour due to infiltration (usually from one to two). Determine the number of cubic feet per hour of air exhausted by ventilating fans or industrial processes. Substitute the larger of these two figures in the formula to determine the heat required to raise the air from outside to room temperature — BTU/HR = cubic feet per hour x temperature difference 55 6. The totals of BTU/HR losses from 3, 4 and 5 (above) will give the total BTU/HR to be supplied by unit heaters. (Note: If processes performed in the room liberate considerable amounts of heat, this may be determined as accurately as possible and subtracted from the total). A small area with exposed walls requiring one unit. 22 Building Material WALLS Poured concrete 80#/cu. ft. 8-inch ........................................... 12-inch ........................................... Concrete Block, hollow cinder aggregate 8-inch ........................................... 12-inch ........................................... Gravel aggregate 8-inch ........................................... 12-inch ........................................... Concrete Block, w/4-inch facebrick Gravel, 8-inch ............................... Cinder, 8-inch ................................ Metal (un-insulated) ............................... w/1-inch blanket insulation ........ w/3-inch blanket insulation ........ ROOFING Corrugated Metal (un-insulated) .... w/1-inch bolt or blanket .............. w/11/2 -inch bolt or blanket ......... w/3-inch bolt or blanket .............. Flat Metal w/ 3/8 -inch built-up roofing ......... w/1-inch blanket insulation under deck .................................... w/2-inch blanket insulation under deck .................................... Wood/ 1" / (un-insulated) w/ 3/8 -inch built-up roofing ............................................ w/1-inch blanket insulation ........ Wood/ 2" / (un-insulated) w/ 3/8 -inch built-up roofing ............................................ w/1-inch blanket insulation ........ Concrete slab/ 2" / (un-insulated) w/ 3/8 -inch built-up roofing ............................................ w/1-inch insulation board ........... Concrete slab/ 3" / (un-insulated) w/ 3/8 -inch built-up roofing ............................................ w/1-inch insulation board ........... Gypsum slab/ 2" / (un-insulated) w/ 1/2 -inch gypsum board .............................................. w/1-inch insulation board ........... Gypsum slab/ 3" / (Un-insulated) w/ 1/2 -inch gypsum board .............................................. w/1-inch insulation board ........... WINDOWS Vertical, single-glass ........................ Vertical, double-glass, 3/16 - inch air space .................................................. Horizontal, single-glass (sky light) DOORS Metal — single sheet ....................... Wood, 1-inch ...................................... 2-inch ..................................... "U" Factor 0.25 0.18 0.39 0.36 0.52 0.47 0.41 0.33 1.17 0.22 0.08 1.50 0.23 0.16 0.08 0.90 0.21 0.12 0.48 0.17 0.32 0.15 0.30 0.16 0.23 0.14 0.36 0.20 0.30 0.18 1.13 0.69 1.40 1.20 0.64 0.43 HEAT THROW DATA STANDARD UNIT HEATER APPLICATIONS Approximate Distance of Heat Throw (Feet) Distance From Floor to Bottom of Unit “H” ft. (m) 8 (2.4) 10 (3.0) 12 (3.7) 15 (4.6) 20 (6.1) 100,000 (29.3) 125,000 (36.6) 150,000 (43.9) 60 (18.3) 54 (16.5) 44 (13.4) NR 65 (19.8) 56 (17.1) 46 (14.0) NR NR NR 70 (21.3) 60 (18.3) 49 (14.9) 45 (13.7) NR 175,000 (51.2) UNIT SIZE BTU/Hr (kW) 200,000 225,000 (58.6) (65.9) 250,000 (73.2) Approximate Distance of Heat Throw - Feet (Meters) 75 80 85 90 (22.9) (24.4) (25.9) (27.4) 64 68 72 78 (19.5) (20.7) (21.9) (23.8) 57 61 65 68 (17.4) (18.6) (19.8) (20.7) 49 52 56 60 (14.9) (15.8) (17.1) (18.3) NR 46 50 54 (14.0) (15.2) (16.5) 300,000 (87.8) 350,000 (102.5) 400,000 (117.1) 105 (32.0) 90 (27.4) 80 (24.4) 70 (21.3) 63 (19.2) 110 (33.5) 95 (29.0) 84 (25.6) 74 (22.6) 66 (20.1) 120 (36.6) 100 (30.5) 90 (27.4) 80 (24.4) 70 (21.3) 300,000 (87.8) 350,000 (102.5) 400,000 (117.1) 115 (35.1) 99 (30.2) 88 (26.8) 74 (22.6) 66 (20.1) 120 (36.6) 105 (32.0) 94 (28.7) 79 (24.1) 71 (21.6) 125 (38.1) 110 (33.5) 100 (30.5) 84 (25.6) 75 (22.9) 300,000 (87.8) 350,000 (102.5) 400,000 (117.1) 125 (38.1) 109 (33.2) 100 (30.5) 85 (25.9) 77 (23.5) 130 (39.6) 115 (35.1) 103 (31.4) 88 (26.8) 81 (24.7) 138 (42.1) 120 (36.6) 108 (32.9) 94 (28.7) 85 (25.9) 30° NOZZLE Approximate Distance of Heat Throw (Feet) Distance From Floor to Bottom of Unit “H” ft. (m) 8 (2.4) 10 (3.0) 12 (3.7) 15 (4.6) 20 (6.1) 100,000 (29.3) 125,000 (36.6) 150,000 (43.9) 65 (19.8) 57 (17.4) 50 (15.2) NR 70 (21.3) 60 (18.3) 54 (16.5) 45 (13.7) NR 75 (22.9) 64 (19.5) 57 (17.4) 48 (14.6) NR NR 175,000 (51.2) UNIT SIZE BTU/Hr (kW) 200,000 225,000 (58.6) (65.9) 250,000 (73.2) Approximate Distance of Heat Throw - Feet (Meters) 80 85 90 95 (24.4) (25.9) (27.4) (29.0) 68 72 78 86 (20.7) (21.9) (23.8) (26.2) 60 64 70 77 (18.3) (19.5) (21.3) (23.5) 50 53 59 64 (15.2) (16.2) (18.0) (19.5) 44 47 53 58 (13.4) (14.3) (16.2) (17.7) 60° NOZZLE Approximate Distance of Heat Throw (Feet) Distance From Floor to Bottom of Unit “H” ft. (m) 8 (2.4) 10 (3.0) 12 (3.7) 15 (4.6) 20 (6.1) 100,000 (29.3) 125,000 (36.6) 150,000 (43.9) 75 (22.9) 65 (19.8) 60 (18.3) 50 (15.2) NR 80 (24.4) 70 (21.3) 64 (19.5) 54 (16.5) 49 (14.9) 85 (25.9) 75 (22.9) 68 (20.7) 56 (17.1) 52 (15.8) 175,000 (51.2) UNIT SIZE BTU/Hr (kW) 200,000 225,000 (58.6) (65.9) 250,000 (73.2) Approximate Distance of Heat Throw - Feet (Meters) 90 95 100 110 (27.4) (29.0) (30.5) (33.5) 79 83 88 95 (24.1) (25.3) (26.8) (29.0) 72 76 80 84 (21.9) (23.2) (24.4) (25.6) 61 65 68 71 (18.6) (19.8) (20.7) (21.6) 55 59 61 65 (16.8) (18.0) (18.6) (19.8) 23 HEAT THROW DATA 90° NOZZLE Approximate Distance of Heat Throw (Feet) UNIT SIZE 100 10 ft. (3.0 m) NR 125 NR 150 NR 175 NR 200 NR 225 NR 250 NR 300 NR 350 NR 400 NR 30 (9.1) 35 (10.7) 40 (12.2) 45 (13.7) 50 (15.2) 55 (16.8) 60 (18.3) 70 (21.3) 80 (24.4) 100 (30.5) DISTANCE FROM FLOOR TO BOTTOM OF UNIT “H” 15 ft. 20 ft. 25 ft. (4.6 m) (6.1 m) (7.6 m) x 25 NR NR (7.6) x 30 NR NR (9.1) x 35 NR NR (10.7) x 40 NR NR (12.2) x 40 40 x 35 NR (12.2) (12.2) (10.7) x 40 48 x 35 NR (12.2) (14.6) (10.7) x 45 56 x 40 50 x 35 (13.7) (17.1) (12.2) (15.2) (10.7) x 45 65 x 40 60 x 35 (13.7) (19.8) (12.2) (18.3) (10.7) x 50 70 x 45 65 x 40 (15.2) (21.3) (13.7) (19.8) (12.2) x 50 80 x 45 75 x 40 (15.2) (24.4) (13.7) (22.9) (12.2) 30 ft. (9.1 m) NR NOTES: 1. All throw data figures are approximations. Allowances should be made for optimum performance, altitude, etc. 2. N.R. - Units not recommended at these mounting heights. 3. Nozzles are not supplied for unit heaters below size 100. 4. Nozzles are available for QVEF/QVEB units. 5. 30°, 60° and 90° nozzles are shipped unassembled. NR NR NR NR NR NR 55 (16.8) 60 (18.3) 65 (19.8) x x x 35 (10.7) 35 (10.7) 40 (12.2) "Y" SPLITTER Approximate Distance of Heat Throw (Feet) Distance From Floor to Bottom of Unit “H” ft. (m) 8 (2.4) 10 (3.0) 12 (3.7) 100,000 (29.3) 125,000 (36.6) 150,000 (43.9) 47 (14.3) 41 (12.5) 37 (11.3) 51 (15.5) 44 (13.4) 40 (12.2) 60 (18.3) 52 (15.8) 47 (14.3) 175,000 (51.2) UNIT SIZE BTU/Hr (kW) 200,000 225,000 (58.6) (65.9) 250,000 (73.2) Approximate Distance of Heat Throw - Feet (Meters) 65 70 72 80 (19.8) (21.3) (21.9) (24.4) 56 61 63 69 (17.1) (18.6) (19.2) (21.0) 51 55 57 63 (15.5) (16.8) (17.4) (19.2) 24 300,000 (87.8) 350,000 (102.5) 400,000 (117.1) 95 (29.0) 82 (25.0) 75 (22.9) 100 (30.5) 87 (26.5) 79 (24.1) 103 (31.4) 92 (28.0) 82 (25.0) NOZZLE DIMENSIONS A c B 30° NOZZLE* 60° NOZZLE* 90° NOZZLE* Y-SPLITTER* 23-1/2 B *30°, 60° and 90° Nozzles are field assembled; Y-splitter is factory assembled. NOZZLE DIMENSIONAL DATA CHART SYMBOL NOZZLE TYPE 30 DEG. WIDTH A in. (mm) 60 DEG. 90 DEG. Y-Splitter 30 DEG. HEIGHT B in. (mm) 60 DEG. 90 DEG. Y-Splitter 30 DEG. FURTHEST DEPTH C in. (mm) 60 DEG. 90 DEG. Y-Splitter 100 17-1/2 (444) 17-1/2 (444) 17-1/2 (444) 15-3/8 (391) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 11 (279) 125 20-1/4 (514) 20-1/4 (514) 20-1/4 (514) 18-1/8 (460) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 11 (279) 150 20-1/4 (514) 20-1/4 (514) 20-1/4 (514) 18-1/8 (460) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 11 (279) 175 23 (584) 23 (584) 23 (584) 20-7/8 (530) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 11 (279) 25 200 25-3/4 (654) 25-3/4 (654) 25-3/4 (654) 23-5/8 (600) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 11 (279) 225 28-1/2 (724) 28-1/2 (724) 28-1/2 (724) 26-3/8 (670) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 13-1/8 (333) 250 31-1/4 (794) 31-1/4 (794) 31-1/4 (794) 29-1/8 (740) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 13-1/8 (333) 300 36-3/4 (933) 36-3/4 (933) 36-3/4 (933) 34-5/8 (879) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 15-1/8 (384) 350 42-1/4 (1073) 42-1/4 (1073) 42-1/4 (1073) 40-1/8 (1019) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 20-5/8 (524) 400 47-3/4 (1213) 47-3/4 (1213) 47-3/4 (1213) 45-5/8 (1159) 19-1/2 (495) 19-1/2 (495) 19-1/2 (495) 21-1/8 (537) 11-1/2 (292) 19-3/8 (492) 22-3/8 (568) 20-5/8 (524) TYPICAL STANDARD SPECIFICATIONS ENERPAK POWER VENTED HIGH EFFICIENCY UNIT HEATERS - MODELS QVEF & QVEB Furnish and install, where indicated or scheduled on plans, high efficiency gas-fired unit heaters as made by Sterling HVAC Equipment. All heaters are to have 80% thermal efficiency. Each unit shall have a factory installed power venter, sealed flue collector and be equipped with energy saving electric ignition having electronic flame supervision. All units shall display the ETL seal of design compliance and be factory tested to assure field operation. MODELS QVED, QVES DUCT FURNACE Furnish and install where shown on plans, Gas-Fired Duct Furnaces as made by Sterling HVAC Equipment. Duct furnaces must have ETL certification for use downstream (cold air side) of a cooling coil and must be constructed of ETL defined corrosion resistant material with a builtin flue collector. Burners shall be pressed aluminized steel or 409 stainless steel, and shall have stainless steel port protectors. Heat exchangers shall be aluminized steel, 409 stainless steel or 321 stainless steel. Tubes shall not be lighter than 20 gauge. Headers shall not be lighter than 18 gauge. Furnaces to be of neat appearance and good workmanship. All units and components are to be warranted (subject to appropriate disclaimers) from defects in material and workmanship for a period of one year from date of shipment from the factory. Heat exchanger must consist of tube sections not lighter than 20 gauge and connecting header plates not lighter than 18 gauge. Material shall be aluminized steel, type 409 stainless steel or type 321 stainless steel. Burners are to be of pressed steel, "aluminized", type 409 stainless steel and shall be equipped with a stainless steel burner shade. All cabinetry and trim pieces shall be fabricated from 20 gauge cold-rolled steel, finished on all four sides with gray enamel paint or prepainted stock. All sizes have exceptionally low pressure drop, making it possible to handle large volumes of air without using an axillary by-pass. Sterling duct furnaces are tested to operate against 2.0 inches water column pressure. All line voltage shall be completely enclosed in flexible conduit. The heaters shall be equipped with a 115/24 volt transformer. A fan time delay switch shall be provided and will be controlled by a low voltage thermostat. Factory installed relay and wiring shall permit the use of the propeller fan for continuous air circulation when combined with manufacturer's optional 24 volt summer/winter single stage thermostat. Units shall also be equipped with low voltage automatic reset high temperature controls wired to shut off main gas valve and cause heater fan to operate until limit resets. Gas valves shall be arranged for 100% safety shut-off of both main burner gas supply. The safety controls will include a combustion air pressure switch to verify proper venting flow prior to allowing the gas valve to operate. All models are equipped with electronic spark ignition (100% safety shutoff on LP models), 115 volt power venter, vent system pressure switch, high limit switch, fan time delay and 24 volt control transformer. MODEL QVED Sterling Model QVED Indoor Duct Furnaces are completely factory assembled, piped, wired and test fired. All models are ETL certified and approved by these agencies for installation downstream (cold air side) of direct expansion air conditioning coils (stainless steel heat exchanger recommended). All models conform to the latest ANSI Standards for safe and efficient performance. Units are provided with a four-point suspension system and are available for operation on either natural or LP gas. All units and component assemblies shall be warranted for a period of one year from date of shipment from factory or 18 months from date of manufacture, whichever occurs first. Heat exchanger, flue collector and burners shall carry a ten year non-prorated limited warranty on materials and workmanship (subject to appropriate disclaimers). Casings are die-formed 20 gauge bonderized steel, finished in baked enamel. Heat exchangers are available in aluminized steel, type 409 stainless steel and type 321 stainless steel. Burners are individually removable, die formed and feature stainless steel port protectors. Burners are accessible through a removable, bottom panel. MODEL QVEF - ENERPAK PROPELLER FAN Heaters shall be equipped for use with (natural) (propane) gas. Units shall be equipped with 115 volt, single phase, 60 Hertz current, including internal automatic reset thermal overload protection. Fans shall be hubbed with aluminum blades and have complete fan guard protection. Units with inputs greater than 250,000 Btu/hr. (73.2 kW) shall be equipped with two motors and two fans for optimum air distribution. Adjustable horizontal louvers shall be provided for directing air flow. All models are equipped with a 24 volt control system, which is powered by a factory installed 115/24 volt transformer, Electronic Spark Ignition and Integral Power Venting with a sealed flue collector. MODEL QVEB - ENERPAK BLOWER Heaters shall be equipped for use with (natural) (propane) gas. The unit shall have centrifugal blowers with 115 volt, single phase, 60 Hertz current, open drip proof or totally enclosed motors with built-in overload protection and be equipped with an OSHA – type belt guard. Adjustable horizontal louvers shall be provided for directing air flow. 26 TYPICAL STANDARD SPECIFICATIONS (continued) ENERPAK MODEL QVES Sterling Indoor Duct Furnace Model QVES incorporates all of the features of the Model QVED but provides burner access through the use of a burner drawer which slides out from the specified side access. MODELS QVSF, QVSB SEPARATED COMBUSTION UNIT HEATERS MODEL QVSD SEPARATED COMBUSTION DUCT FURNACE Sterling Model QVSF (Propeller) and QVSB (Blower) Separated Combustion Unit Heaters, along with Model QVSD (Duct Furnace) are completely factory assembled, piped, wired and test fired. All models are ETL certified as having 80% thermal efficiency and for operation on either natural or LP (propane) gas. All models conform to the latest ANSI Standards for safe operation. All Standard units currently manufactured by Sterling are RIGHT HAND units or have RIGHT HAND CONTROL ACCESS. The proper designation is determined as follows: WHEN YOU ARE STANDING BEHIND A UNIT AND YOU EXTEND YOUR ARM OUT IN FRONT OF YOU, YOUR ARM WILL BE POINTING IN THE DIRECTION OF AIR FLOW. From this vantage point, YOUR RIGHT HAND SIDE IS THE UNIT'S RIGHT HAND SIDE. THE NON-STANDARD UNIT IS THEN DESIGNATED AS A LEFT HAND UNIT OR HAVING LEFT HAND CONTROLS. Casings are die-formed 20 gauge bonderized steel finished in baked enamel. Heat exchangers are 20 gauge tubes with 18 gauge headers. Heat exchangers are available in aluminized steel, type 409 stainless steel and type 321 stainless steel. Burners are individually removable, die-formed and feature stainless steel port protectors. Burners are available in aluminized or type 409 stainless steel. CABINET BLOWERS Cabinet blowers shall be as made by Sterling HVAC Equipment consisting of a 20 gauge aluminized steel cabinet, with removable side panels, centrifugal fan, motor and filters. Motor and drive shall be furnished by the factory and shipped fully mounted so that field mounting is not required. Motor pulley shall be adjustable as to pitch diameter. When a cabinet blower-duct furnace combination is required, the manufacturer shall furnish the standard cataloged duct transition piece. Furnaces shall be of neat appearance and good workmanship. All units and components are to be warranted (subject to appropriate disclaimers) from defects in materials and workmanship for a period of one year from the date of shipment from the factory. All models are equipped with electronic spark ignition (100% safety shutoff on LP models), 115 volt power venter, vent system pressure switch, high limit switch, fan time delay and 24 volt control transformer. Propeller models feature 2-point mounting while blowers are equipped with a 4-point system. All models are factory assembled with a horizontal flue discharge position. A vertical flue position may be altered in the field. All models must be vented utilizing our standard two-pipe method or our optional certified concentric adaptor. 27 SELECTION GUIDE Determine the heat loss of the building by referring to the calculations and procedures, as outlined in the ASHRAE Handbook, or other fundamental and conventional means. I. PROPELLER FAN UNIT HEATERS A. From the performance data tables (page 5), select the P.F.U.H. whose heating output (BTU/HR) meets or exceeds the calculated heating load requirements. B. From the mounting height of the P.F.U.H., determine the throw from the heat throw data tables (page 29). (Should the throw be inadequate, use a larger P.F.U.H or a blower fan U.H. w/optional discharge nozzle.) EXAMPLE: Required ____ Natural Gas P.F.U.H. can provide 90 MBH output. The unit must be installed 12' from the floor and must provide 40' of throw. Select _________ from performance data table (Page 5) select a QVF-125 MBH input (with a 100 MBH output) 1650 cfm, and a 56°F. rise. From heat throw data chart (page 29) see 12 ft. mounting height for QVF125 at 46 feet. II. BLOWER TYPE UNIT HEATERS A. From the performance data tables (page 7), select a blower unit heater whose heating output (BTU/HR) meets or exceeds the calculated heating load requirement. B. Performance data chart gives air delivery (cfm) for each unit/size. With either (cfm) or temperature rise (▲T) known, the other can be determined using these formulas. Air Delivery (cfm) = Input BTU/HR x Eff. % 1.085 x ▲T (Temp. rise) ▲T (Temp. rise ) = Input BTU/HR x Eff. % 1.085 x cfm (Air Delivery) C. From the mounting height of the blower unit heater, determine the throw from the heat throw data tables (page 29) should the throw be inadequate, use a discharge nozzle for additional throw. EXAMPLE: Required ___ Propane Gas (LP) Gas Unit heater that can provide 190 MBH heating output is required. An airflow of 2700 CFM is desired. The unit will be mounted 12 feet above the floor and a 70-foot throw is required. 1. Select from page 7 model QVB250 with a 250 MBH input and 200 MBH heating output. An airflow of 2700 CFM is within the allowable range, and temperature rise is calculated as follows: ▲T = Input BTU/HR x Eff. % 1.085 x CFM ▲T = 250,000 x 80% = 68.3°F. 1.085 x 2700 2. From page 29, throw at a 12-foot mounting height is 68 feet, as a 68-foot throw is not adequate, a 45° nozzle can be selected (from page 29) which provides a throw of 77 feet. 28 III CABINET BLOWERS A. Determine the heat loss of the building by referring to procedures outlined in the ASHRAE hand book. B. From the performance data tables, select the cabinet blower (CAB) that delivers the required air flow (CFM) at the required static pressure, and select the proper motor size (H.P.) and fan speed (rpm). C. When using cabinet blower (CAB) with a duct furnace (QVD/ QVED), refer to dimensional data to determine proper CAB to use with predetermined duct furnace. Duct furnace pressure drop (P.D.) MUST BE ADDED to the duct system external static pressure (E.S.P.) to determine motor size (H.P.) and fan speed (rpm). Enter this performance data at the required air delivery AND fan speed! EXAMPLE: Given a requirement of 300,000 BTU/Hr. (input) and 4000 CFM @ .50 external static pressure (E.S.P.), select a QVD-300 Duct Furnace and a CAB-4. Read across the CAB-4 4000 CFM line to the Duct Furnace selections column. The pressure drop (P.D.) for the QVD-300 @ 4000 CFM is .18''. Add this P.D. to the E.S.P. to get total static pressure (T.S.P.) .18'' + .50'' = .68'' T.S.P. Read down the 7'' T.S.P. column to the CAB-4 4000 CFM line. Unit requires a blower speed of 710 R.P.M. and a 1 H.P. motor. Unless otherwise specified, the following conversions may be used for calculating SI unit measurements: 1 cubic foot = 0.028 m3 1 foot = 0.305 m 1 inch = 25.4 mm 1 psig = 6.894 kPa 1000 Btu per hour = 0.293 kW 1 inch water column = 0.249 kPa 1 gallon = 3.785 L 1000 Btu/Cu. Ft. = 37.5 MJ/m3 1 pound = 0.453 kg 1 meter/second = FPM ÷ 196.8 1 litre/second = CFM x 0.472 SEPARATE FACTORY INSTALLED ACCESSORIES [AS] Model Number Digit 15/+ A8 - INPUT DERATE All Models and Sizes Factory Installed Unit is derated up to 50% for specific applications. K4 - FAN TIME DELAY Duct Furnaces Field Installed Thermal bi metalic type time delay is standard on all units except duct furnaces. Provides a 60 delay on and 45 second delay off for blower operation. K5 - AIR FLOW PROVE SWITCH Duct Furnaces Factory Installed A Dwyer 1910-0 pressure switch with an operating range of 0.15 0.5 inches W.C. M6- OSHA TYPE FAN GUARD Modes QVEF, QVSF Factory Installed Available on models QVEF, QVSF only. Required for installations that must conform with OSHA standards. Also known as fingerproof fan guards. M8- DISCHARGE DUCT FLANGE ASSEMBLY Models QVEB, QVSB Factory Installed (Specify - No Charge) Used in lieu of louvers on blower heaters for incorporating field duct work. P4 - TERMINAL BLOCK WIRING Duct Furnaces Factory Installed Provides specific terminal designation for field wiring. P6 - SUMMER/WINTER SWITCH All Models and Sizes Factory Installed Allows operation of fan or blower for ventilating purposes during hot summer months (manually operated). S1 - 409 STAINLESS STEEL BURNERS All Models Sizes 100-400 Factory Installed 409 stainless steel burners in lieu of the standard aluminized steel diverter. S3 - 409 STAINLESS STEEL FLUE COLLECTOR Models QVEF, QVEB, QVES, QVED, QVSF, QVSB, QVSD Factory Installed 409 stainless steel flue collector in lieu of the standard aluminized steel collector. SEPARATE FIELD INSTALLED ACCESSORIES [AS] Model Number Digit 15/+ A7- PRESSURE REGULATOR 1/2-2 PSI All Models & Sizes Field Installed Required where main line pressure exceeds 14" W.C. (psig) and not over 2 psig. One regulator per furnace required, shipped separately. F1 - ONE STAGE T675A DUCTSTAT All Blower and Ducts Field Installed Single pole double throw switching. 55-75°F. setpoint range. [2" W x 5-5/8" H x 2-7/16" D) F2 - TWO STAGE T678A DUCTSTAT All Blower and Ducts Field Installed Single pole double throw switching. 55-75°F. setpoint range. [2" W x 5-5/8" H x 2-7/16" D] G1 - ONE STAGE T87K (MERCURY-FREE) THERMOSTAT WITH SUBBASE All Models and Sizes Field Installed Single stage heating thermostat. Subbase includes fan switching relay. Standard round styling suitable for any decor. 40-90°F. range. G2 - ONE STAGE T87K (MERCURY-FREE) THERMOSTAT WITH TG511A GUARD All Models and Sizes Field Installed Same features as “G1” except a tamper proof guard is included. G3 - ONE STAGE T834N (MERCURY-FREE) THERMOSTAT WITH FAN SWITCH All Models and Sizes Field Installed Single stage heating thermostat with fan switch. Manufactured exclusively for Sterling with a “Sterling” logo face plate. 50-90°F range. [2-7/8" W x 4-3/4" H x 1-1/2" D] G5 - TWO STAGE TH5220D (MERCURY-FREE) THERMOSTAT WITH SUBBASE All Models and Sizes Field Installed Two stage heating and two stage cooling with system and fan switching and built in 10°F. heating/cooling differential. Includes fan and relay. 40-90°F. range. [5-13/16" W x 3-9/16" H x 1-1/2" D] 29 G6 - LOCKING THERMOSTAT COVER All Models and Sizes Field Installed Universal locking thermostat cover for use with all thermostats listed. G8 - ONE STAGE T6169C LINE VOLTAGE STAT/SUBBASE All Models and Sizes Field Installed G9 - ONE STAGE T822K (MERCURY-FREE) THERMOSTAT All Models and Sizes Field Installed Single stage heating only thermostat with subbase. 24 volt operation. H5- LOW AMBIENT CONTROL All Blowers and Ducts Field Installed Disengages duct furnace(s) from firing in times of mild ambient temperatures. M2-1, 2, 3 - VENT CAP Models QVEF, QVEB, QVED, QVES, QVSF*, QVSB*, QVSD* Field Installed 4, 5 or 6 inch vent cap for use with all power vented units. Must indicate unit size if ordered. *(2) required per unit. SEPARATE FIELD INSTALLED ACCESSORIES [AS] continued M3-1 - ADAPTOR Models QVEF, QVEB, QVED, QVES, QVSF, QVSB, QVSD Field Installed 4 to 5 inch flue vent adaptor for use with 30 through 175 MBH power vented units. Power vented unit capacities 300, 350 and 400 require 5 to 6 inch flue vent adaptor which is supplied with the unit as standard equipment. M4- VERTICAL CONCENTRIC FLUE KIT Models QVSF, QVSB, QVSD Field Installed Allows for one 8 inch vent/ combustion air vertical penetration through a structure. Kit includes collection box, 5 inch flue gas vent cap and 8 inch combustion air inlet cap. M5- HORIZONTAL CONCENTRIC FLUE KIT Models QVSF, QVSB, QVSD Field Installed Allows for one 8 inch vent/ combustion air horizontal penetration through a structure. Kit includes collection box, 5 inch flue gas vent cap and 8 inch combustion air inlet cap. M7- 2 TO 4 POINT SUSPENSION KIT Models QVEF, QVSF Field Installed Kit converts standard 2 point unit heater suspension to 4 point. P2 - ADJUSTABLE HIGH LIMIT SWITCH All Ducts Field Installed Adjustable switch used in conjunction with the standard header mounted high limit switch. P3 - ADJUSTABLE FAN SWITCH All Ducts Field Installed Adjustable switch used to cycle a separate blower. P5 - 24 VOLT RELAY All Models and Sizes Field Installed Specify purpose. Q1 - “Y” SPLITTER NOZZLE All Propellers and Blowers Sizes 100-400 Field Installed Dual discharge nozzle allows the discharge air to be supplied in two directions. Horizontal and vertical louvers are included. Q2 - 30 DEGREE NOZZLE All Propellers and Blowers Sizes 100-400 Field Installed Directs the discharge air at a 30 degree angle. Air can be directed up to a 60 degrees by adjusting the horizontal louvers. Louvers are supplied with the unit heater and must be reinstalled in the nozzle discharge. Q3 - 60 DEGREE NOZZLE All Propellers and Blowers Sizes 100-400 Field Installed Directs the discharge air at a 60 degree angle. Air can be directed up to a 90 degrees by adjusting the horizontal louvers. Louvers are supplied with the unit heater and must be reinstalled in the nozzle discharge. 30 Q4 - 90 DEGREE NOZZLE All Propellers and Blowers Sizes 100-400 Field Installed Directs the discharge air at a 90 degree angle. Louvers are supplied with the unit heater and must be reinstalled in the nozzle discharge. Q5 - POLY-TUBE ADAPTOR Models QVEB, QVSB Sizes 150-400 Field Installed For use on models QVEB, and QVSB sizes 150 thru 400 MBH only. Adapts standard 24" poly tube to standard duct flange. Poly tube by others. Q6 - VERTICAL LOUVERS All Propellers and Blowers Field Installed For four way air deflection on propeller and blower heaters. Q7 - HORIZONTAL AND VERTICAL LOUVERS All Ducts Field Installed For four way deflection on duct. S4 - 409 STAINLESS STEEL DRAIN PAN Models QVED, QVES Field Installed Condensate drain pan typically used when cooling coils are installed upstream of duct. “QV” SERIES INDOOR GAS-FIRED UNIT MODEL NUMBER DESCRIPTION Digit Item S X X X — 1 Prefix 2 3 UT 4 5 CA 6 7 8 9 10 11 12 13 14 15 FT FM GT IC AL GC SV † MT MS AS (Internal Use Only) Digit #1, 2 - Unit Type [UT] Digit #13 - Motor Type [MT] QVEF QVSF QVEB QVSB QVED QVSD QVES 1 - Open Drip Proof (Standard) 2 - Totally Enclosed 3 - Premium Efficiency, Open Drip Proof (Blowers Only) (P2) - Enerpak Propeller (P3) - Separated Combustion Propeller (B2) - Enerpak Blower (B3) - Separated Combustion Blower (D2) - Enerpak Duct Furnace (D3) - Separated Combustion Duct Furnace (D6) - Side Service Enerpak Duct Furnace Digit #14 - Blower Motor Sizes [MS]** A - 1/4 HP. w/Contactor J - 1/4 HP. B - 1/3 HP. w/Contactor K - 1/3 HP. C - 1/2 HP. w/Contactor L - 1/2 HP. D - 3/4 HP. w/Contactor M - 3/4 HP. F - 1 HP. w/Contactor N - 1 HP. G - 1-1/2 HP. w/Contactor 0 - None H - 2 HP. w/Contactor **Notes: 1. All 3-phase units [SV = 4, 5, 6, 7] include a contactor as standard. Digit #3, 4, 5 - Capacity [CA] 100 125 150 175 200 225 250 300 350 400 100 - 100,000 BTU/HR 125 - 125,000 BTU/HR 150 - 150,000 BTU/HR 175 - 175,000 BTU/HR 200 - 200,000 BTU/HR 225 - 225,000 BTU/HR 250 - 250,000 BTU/HR 300 - 300,000 BTU/HR 350 - 350,000 BTU/HR 400 - 400,000 BTU/HR *Notes : 2. All single phase units [SV = 1, 2, 3] include a contactor for units equipped with *Notes: 1-1/2 HP. motor or higher [MS = G, H] Digit #15 - Accessories [AS] † All Field Installed Accessories are to be entered as a separate line item using new catalog number which utilizes “AS” as a prefix. i.e: A7 becomes AS-A7. *These accessories will be ordered by new catalog number as illustrated above plus with the unit capacity (i.e. Q1 for a 100 capacity becomes AS-Q1-100). Digit #6 - Furnace Type [FT] †† A - Right Side Gas Connection (Standard on all models) (Not available on QVSB & QVSF. Optional on QVSD). B - Left Side Gas Connection (Optional on Model QVES; Standard on Models QVSB, QVSD & QVSF) ††Note: Digit #6: “A’ = Right side access to burners is available as standard on model QVES. “B” = Left side access to burners is optional on model QVES. All other models have only bottom access to service the burners. Digit #7 - Heat Exchanger Construction Material [FM] 1 - Aluminized Steel 2 - 409 Stainless Steel 3 - 321 Stainless Steel FACTORY INSTALLED A8 - Input Derate †FIELD INSTALLED (AS-____ ) A7 - Pressure Regulator 1/2-2 psi K4 - Fan Time Delay (Duct Furnaces) K5 - Air Flow Prove Switch (Duct Furnaces) F1 - 1-Stage T675A Ductstat F2 - 2-Stage T678A Ductstat M6 - OSHA Fan Guard M8 - Discharge Duct Flange Assembly G1 - 1-Stage T87K Mercury Free Thermostat w/Subase Kit G2 - 1-Stage T87K Mercury Free Thermostat w/TG511A Guard Kit G3 - 1-Stage T834N Mercury Free Thermostat/Fan Switch (not available on separated combustion) G5 - 2-Stage TH5220D Mercury Free Thermostat w/Subbase G6 - Locking Thermostat Cover (TG511A) G8 - 1-Stage T6169C Line Voltage Stat G9 - 1-Stage T822K Mercury Free ThermostatQ P4 - Terminal Block Wiring (Duct Furnaces and Blowers) P6 - Summer/Winter Switch Digit #8 - Gas Type [GT] N - Natural Gas P - Propane Gas (LP) K - Natural Gas w/100% Shutoff S1 - 409 Stainless Burners S3 - 409 Stainless Flue Collector Digit #9 - Ignition Control [IC] 2 - Spark Ignition Digit #10 - Altitude [AL] A - 0–1,999 ft. B - 2,000–2,999 ft. C - 3,000–3,999 ft. D - 4,000–4,999 ft. F - 5,000–5,999 ft. G - 6,000–6,999 ft. H - 7,000–7,999 ft. 4 - Premium Efficiency, Totally Enclosed (Blowers Only) 0 - None H5 - Low Ambient Control J - 8,000–8,999 ft. K - 9,000–9,999 ft. L - 10,000–10,999 ft. M - 11,000–11,999 ft. N - Local Derate P - Canadian High Altitude 2,000–4,500 ft. M2-1 - Vent Cap (4") (Unit Capacity 030-175) M2-2 - Vent Cap (5") Unit Capacity 200-250) M2-3 - Vent Cap (6") (Unit Capacity 300-400) M3-1 - Adaptors (5"-4") (Unit Capacity 030-175) M4 - Vertical Concentric Flue Kit M5 - Horizontal Concentric Flue Kit M7 - 2 to 4 Point Suspension Kit Digit #11 - Gas Control [GC] A - Single Stage Gas (Standard) B - Two Stage Gas H - Electronic Modulation w/Room Sensing J - Electronic Modulation w/Duct Sensing (Duct Furnaces & Blowers Only) K - Electronic Modulation w/Duct Sensing & Room Ovrd. Stat (Duct Furnaces & Blowers Only) L - Electronic Modulation w/External 4-20 mA Input (Duct Furnaces & Blowers Only) N - Electronic Modulation w/External 0-10 VDC Input (Duct Furnaces & Blowers Only) P2 - Adjustable High Limit Switch (Duct Furnaces) P3 - Adjustable Fan Switch (Duct Furnaces) P5 - 24V SPST Relay-Specify Purpose Digit #12 - Supply Voltage [SV]* 1 - 115/1/60 5 - 230/3/60 2 - 208/1/60 6 - 460/3/60 3 - 230/1/60 7 - 575/3/60 4 - 208/3/60 Z - Special *Note: Supply voltages [SV] 2-7 include field mounted step down transformer. Q1* - “Y” Splitter Nozzle Q2* - 30 Degee Nozzle Q3* - 60 Degree Nozzle Q4* - 90 Degree Nozzle Q5* - Poly Tube Adaptor Q6 - Vertical Louvers (Propellers & Blowers) Q7 - Horizontal/Vertical Louvers (Duct Furnaces) *Notes: S4 - 409 Stainless Drip Pan (Only available on QVED and QVES) 31 WARRANTIES LIMITED WARRANTY STERLING GAS–FIRED HEATERS – MODELS QVEF, QVEB SEPARATED COMBUSTION UNIT HEATERS – MODELS QVSF, QVSB DUCT FURNACES – MODELS QVED, QVES, QVSD 1. STERLING GAS FIRED UNIT HEATERS – QVEF, QVEB Sterling (“the Manufacturer”) warrants to the original owner at original installation site that the above models of Sterling Gas–Fired Heaters (“the Product”) will be free from defects in material or workmanship for one (1) year from the date of shipment from the factory, or one and one–half (11/2) years from the date of manufacture, whichever occurs first. Sterling further warrants that the complete heat exchanger, draft hood assembly, and burners will be free from defects in material or workmanship for a period of ten (10) years from the date of manufacture. If upon examination by the Manufacturer the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective. 2. STERLING SEPARATED COMBUSTION UNIT HEATERS – MODELS QVSF, QVSB DUCT FURNACES – MODELS QVED, QVES, QVSD Sterling (“the Manufacturer”) warrants to the original owner at original installation site that the above models of the Sterling Separated Combustion Unit Heaters and Duct Furnaces (“the Product”) will be free from defects in material or workmanship for one (1) year from the date of shipment from the factory. If upon examination by the Manufacturer the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective. 3. This limited warranty does not apply: (a) if the Product has been subjected to misuse or neglect, has been accidentally or intentionally damaged, has not been installed, maintained or operated in accordance with the furnished written instructions, or has been altered or modified in any way by any unauthorized person. (b) to any expenses, including labor or material, incurred during removal or reinstallation of the Product. (c) to any damage due to corrosion by chemicals, including halogenated hydrocarbons, precipitated in the air. (d) to any workmanship of the installer of the Product. 4. This limited warranty is conditional upon: (a) advising the installing contractor, who will in turn notify the distributor or manufacturer. (b) shipment to the Manufacturer of that part of the Product thought to be defective . Goods can only be returned with prior written approval of the Manufacturer. All returns must be freight prepaid. (c) determination in the reasonable opinion of the Manufacturer that there exists a defect in material or workmanship. 5. Repair or replacement of any part under this Limited Warranty shall not extend the duration of the warranty with respect to such repaired or replaced part beyond the stated warranty period. 6. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY. IN NO EVENT SHALL THE MANUFACTURER BE LIABLE IN ANY WAY FOR ANY CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, OR FOR ANY AMOUNTS IN EXCESS OF THE SELLING PRICE OF THE PRODUCT OR ANY PARTS THEREOF FOUND TO BE DEFECTIVE. THIS LIMITED WARRANTY GIVES THE ORIGINAL OWNER OF THE PRODUCT SPECIFIC LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY BY EACH JURISDICTION. HVAC EQUIPMENT 260 NORTH ELM ST., WESTFIELD, MA 01085 TEL: (413) 564-5540 • FAX: (413) 562-5311 www.sterlinghvac.com In the interest of product improvement, we reserve the right to make changes without notice.