Solenoid Valve 110 Series
Transcription
Solenoid Valve 110 Series
CAD drawing data catalog is available. SOLENOID VALVES SERIES INDEX Features Basic Models and Configuration 110 Series Specifications Cylinder Operating Speed and Flow Rate Tandem Solenoid Valve Order Codes Solenoid Valve, Air-piloted Valve Order Codes Manifold Order Codes Operating Principles and Symbols, Major Parts and Materials Dimensions of Solenoid Valve Dimensions of Manifold Made to Order Plug Connector DIN Connector LED Indicator Built-in Interface Unit Air-piloted Valves 110 Series Handling Instructions and Precautions PC Board Manifold 110 Series Specifications Order Codes Dimensions Handling Instructions and Precautions Caution 293 295 297 299 300 301 302 303 304 309 315 321 323 324 325 328 Before use, be sure to read the “Safety Precautions” on p. 31. 292 SOLENOID VALVES 110 SERIES VALVES GENERAL CATALOG Reliability & Versatile Applications SOLENOID VALVES SERIES The 110 series Solenoid Valves, which achieve highly reliable, powerful, and low current basic performance in a compact, thin body, offer a simple and flexible standard type, and a full-option type with advanced maintenance features, to become still more user-friendly. Standard type ●With a varistor for the AC type, and a flywheel diode for the DC type, the solenoid is equipped with excellent surge suppression measures. Its clean lines emphasize basic performance, for ●Equipped with an easy-to-handle plug connector for fast wiring installation and removal. Available in a straight type and L type, both are equipped with LED indicators for easy confirmation of operations. low-cost and versatile applications. ●Built-in quick fittings offer Full-option type one-touch simple tube installation and removal. Moreover, an effective ●A manual override (non-locking type) is standard equipment and offers easy adjustment during assembly and maintenance. A fingertip-operable protruding-type manual override (locking type) is also available as an option. Greatly improves piping and wiring work efficiency, for area of 4.0mm2〔Cv: 0.22〕enables even more excellent applications in powerful applications. assembly, adjustment, and maintenance. ●The common terminal pre-wired plug connector type frees F type manifold technicians from tedious common terminal wiring work. Direct piping type valves can be mounted directly on this manifold. An FE type manifold enabling Crossover wires are used to connect the common terminals, so that a single common wire is sufficient even for a manifold with many stations. collected pilot exhaust through its PR port is also available. ●Piping to the pilot exhaust ports is also possible to keep the ●For the delivery port quick fittings, select from φ4 or φ6 fittings for each station in AJ type manifold and working Combines all ports into a environment from manifold base. Quick fittings becoming contaminated. accordance with are built into the delivery ports actuator size. (4(A), 2(B)), allowing easy mechanism prevents assembly and maintenance in exhaust interference. a confined space. 293 control box interior The built-in check Ensures the functions of the conventional double solenoid type, but in a much shorter length, while simple wiring enables correct connections with a sequencer. Moreover, it is capable of being installed on a conventional manifold to occupy space for two stations. Tandem Solenoid Valve Retains the performance specifications of the 110 series while realizing a two-unit combination solenoid in the space of a single station. Achieves a compact outer appearance for the manifold and still more space savings. Board Manifold Series Secures ease of use by using a printed circuit board with a connector for quick wiring connection to control devices. This simplified wiring method greatly reduces wiring work and the need for tools. 294 SOLENOID VALVES 110 SERIES Twin Solenoid Valve 110 Series Basic Models and Configuration Single unit 2-, 3-port Normally closed (NC) Normally open (NO) 5-port 2-position 3-position Direct piping Single solenoid 111E1 111E1-11 Double solenoid 110-4E1 110-4E2 (□110-4KE2) Note 2 (□110E1) Note 1 (□110E1-11) Note 1 Closed center 113-4E2 Pressure center 113-4E2-13 (□113-4KE2) Note 2 2-position (□113-4KE2-13) Note 2 113-4E2-14 (□113-4KE2-14) Note 2 3-position Single solenoid Double solenoid Closed center A110-4E1-25 A110-4E2-25 A113-4E2-25 Exhaust center Pressure center A113-4E2-13-25 A113-4E2-14-25 Normally open (NO) Sub-base piping Normally closed (NC) Exhaust center 2-position (tandem solenoid) A111E1-25 A111E1-11-25 3-position (tandem solenoid) Double solenoid Closed center Exhaust center Pressure center A110-4ME2 A113-4ME2 A113-4ME2-13 A113-4ME2-14 Notes: 1. 110E1 and A110E1 are dedicated valves for manifolds with combination mounting of 2-, 3-, 5-port valves. They cannot be used as single units. For single unit applications, use 111E1 or A111E1-25. 2. They are dedicated twin solenoid valves for manifolds with combination mounting of 2-, 3-, 5-port valves. They cannot be used as single units. 295 Manifold Small sized manifold for 2-, 3-port valves Manifold for combination mounting of 2-, 3-, 5-port valves 111M□F—F type (1(P), 3(R)) manifold 111E1 111E1-11 113-4E2, 113-4E2-13, 113-4E2-14 110-4E2 110-4E1 110E1, 110E1-11 (dedicated 2-, 3-port valves for manifold use) 5(R1) 1(P) 3(R2) 3(R) 1(P) 110M□FENote —FE type (1(P), 3(R2), 5(R1), PR) manifold 111M□A—A type (all ports) manifold A111E1 A111E1-11 113-4E2, 113-4E2-13, 113-4E2-14 110-4E2 110-4E1 110E1, 110E1-11 (dedicated 2-, 3-port valves for manifold use) PR1 5(R1) Note:Valves with built-in quick fittings cannot be mounted. 1(P) 3(R2) PR2 PR 3(R) 1(P) 2(A) 111M□AJ—AJ type (all ports, with quick fittings) manifold A111E1 A111E1-11 110M□A—A type (all ports) manifold A113-4E2, A113-4E2-13, A113-4E2-14 A110-4E2 A110-4E1 A110E1, A110E1-11 (dedicated 2-, 3-port valves for manifold use) PR1 3, 5(R) 1(P) PR2 4(A) 2(B) 110M□AJ—AJ type (all ports, with quick fittings) manifold PR 3(R) 1(P) 2(A) (with quick fittings) A113-4E2, A113-4E2-13, A113-4E2-14 A110-4E2 A110-4E1 A110E1, A110E1-11 (dedicated 2-, 3-port valves for manifold use) PR1 3, 5(R) 1(P) PR2 4(A) (with quick fittings) 2(B) (with quick fittings) 296 SOLENOID VALVES 110 SERIES 110M□F—F type (1(P), 3(R2), 5(R1)) manifold SOLENOID VALVES SERIES Basic Models and Valve Functions Basic model Direct piping, F, FE type manifolds Sub-base piping, A, AJ type manifolds Item 111E1 (110E1Note) 110-4E1 110-4E2 A111E1 (A110E1Note) A110-4E1 A110-4E2 A110-4ME2 2 positions Number of positions Number of ports 110-4KE2Note 113-4E2 113-4KE2 A110-4KE2Note A113-4E2 A113-4ME2 A113-4KE2 3 positions 2, 3 ports 5 ports Single solenoid, Double solenoid or Tandem solenoid Normally closed (NC, standard) or Normally open (NO, optional) Valve function Twin solenoid Closed center (standard), Exhaust center (optional), Pressure center (optional) or Tandem solenoid Closed center (standard), Exhaust center (optional), Pressure center (optional) or Twin solenoid Remark : For optional specifications and order codes, see p.300∼302. Note : The 110E1, A110E1, 110-4KE2, and A110-4KE2 are dedicated valves for manifolds with combination mounting of 2-, 3-, 5-port valves. They cannot be used as single units. When using 2-,3-port valves as single units, use 111E1 or A111E1-25. Specifications Basic model Direct piping, F, FE type manifolds Sub-base piping, A, AJ type manifolds Item 111E1 (110E1) 110-4E1 110-4E2 110-4KE2 A111E1 (A110E1) A110-4E1 A110-4E2 A110-4KE2 A110-4ME2 113-4E2 113-4KE2 A113-4E2 A113-4KE2 A113-4ME2 Air Media Operation type Internal pilot type Effective area〔Cv〕Note1 mm2 4.2〔0.23〕 4.0〔0.22〕 3.8〔0.21〕 3.6〔0.2〕 M5×0.8 Port sizeNote 2 Lubrication Not required Operating pressure range MPa {kgf/cm2} [psi.] Proof pressure MPa {kgf/cm2} [psi.] Response DC12V, DC24V ms time Note 3 AC100V, AC200V ON/OFF Maximum operating frequency Hz 0.15∼0.7 {1.5∼7.1} [22∼102] 1.05 {10.7} [152] 15/25 or below 15/25〔20〕or below 15 or below 15/15 or below 15/15〔15〕or below ─ ─ 5 ─ Minimum time to energize for self holding ms 50(□110-4E2) 50 Operating temperature range (atmosphere and media) °C [°F ] ─ 5∼50 [41∼122] m/s2 {G} Shock resistance 15/30 or below 15/20 or below 294.2 {30.0} 1373.0 {140.0} (Axial direction 294.2 {30.0} ) Mounting direction Any Notes : 1. For details, see the effective area on p.298. 2. For details, see the port size on p.298. 3. Values when air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. Values in brackets〔 〕for 110-4E2, 110-4KE2, and 110-4ME2 are when switching from the opposite position, while the values for 113-4E2, 113-4KE2, and A113-4ME2 are those of the closed center valve, when switching from the neutral position. Solenoid Specifications Rated voltage Item DC24V Operating voltage range 10.8∼13.2 (12±10%) 21.6∼26.4 (24±10%) AC200V DC24V (Tandem solenoid) Built-in surge absorption transistor Shading type 90∼132 (100+32 −10 %) 180∼264 (200+32 −10 %) 21.6∼26.4 (24±10%) Hz ─ ─ 50 60 50 60 ─ mA (r.m.s) ─ ─ 36 32 18 16 ─ 24 20 12 10 50(1.2W) Frequency Starting V Energizing mA (r.m.s) Allowable leakage current mA Insulation resistance MΩ 65(1.6W) 130(1.6W) 140 (1.7W) 75 (1.8W) 〔 with LED indicator 〕 〔 with LED indicator 〕 8 4 Color of lead wire Color of LED indicator Surge suppression (as standard) 4 2 2 Over 100 Wiring type Standard and lead wire length Optional 297 AC100V Flywheel diode incorporated for surge suppression Type Current (when rated voltage is applied) DC12V Grommet type: 300mm [11.8in.] Plug connector type: 300mm [11.8in.] Plug connector type: 300mm [11.8in.] Note: See made to order on p.315∼316. ─ Red(+) Black(−) Brown(+) Black(−) Red Flywheel diode Yellow White Yellow Green Varistor Red (SA), Black (COM) White (SB) Red Surge absorption transistor 〔 Cv〕 〕 Effective Area〔 mm2〔Cv〕 Standard (Single valve) Built-in quick fittings 4.2 〔0.23〕 -J4□ : 3.6〔0.20〕 -J6□ : 4.0〔0.22〕 3.8 〔0.21〕 -J4□ : 3.4〔0.19〕 -J6□ : 3.6〔0.20〕 A111E1Note (A110E1) A110-4E1 A110-4E2 A110-4KE2 A110-4ME2 4.0 〔0.22〕 -J4□ : 3.6〔0.20〕 -J6□ : 4.0〔0.22〕 A113-4E2 A113-4KE2 A113-4ME2 3.6 〔0.20〕 3.6 〔0.20〕 111E1Note (110E1) 110-4E1 110-4E2 110-4KE2 113-4E2 113-4KE2 Remarks ●When attaching TS4-M5 to the 1(P), 4(A), 2(B) ports, the value is 1.8〔0.10〕. ●On the F type manifold, attaching TS4-M5 to the 4(A), 2(B) ports gives the value 2.1 〔0.12〕. ●When large flow rates are required, we recommend the φ6 built-in quick fitting. ●When mounting on a sub-base or manifold. ●Attaching TS4-01 to the 1(P), 4(A), 2(B) ports on the sub-base gives the value 3.2〔0.18〕. Note: The delivery port is the 2(A) for 111E1, A111E1. Solenoid Valve Port Size Basic model Port specification Standard 111E1Note1 (110E1Note2) M5×0.8 -J41 Quick fitting for φ4, for 2(A) (4(A)) port only Optional Standard 110-4E1 110-4E2 110-4KE2 113-4E2 113-4KE2 -J42 Quick fitting for φ4, for 1(P), 2(A) ports -J61 Quick fitting for φ6, for 2(A) (4(A)) port only -J62 Quick fitting for φ6, for1(P), 2(A) ports Female thread M5×0.8 -J42 Quick fitting for φ4, for 4(A), 2(B) ports only -J43Note 3 Quick fitting for φ4, for 1(P), 4(A), 2(B) ports Optional A111E1-25Note1 A110-4E1-25 A110-4E2-25 A113-4E2-25 A110-4ME2-25 A113-4ME2-25 Port size Female thread -J62 Quick fitting for φ6, for 4(A), 2(B) ports only -J43Note 3 Quick fitting for φ6, for 1(P), 4(A), 2(B) ports Female thread Rc1/8 Female thread M5×0.8 1(P) 4(A), 2(B) 3(R2), 5(R1) PR Notes: 1. The delivery port is the 2(A) for 111E1, A111E1-25. 2. Since 110E1 is for manifold use only, piping to the 1 (P) port with a fitting is not possible. 3. Not available in 110-4E2, 113-4E2, 110-4KE2, and 113-4KE2. Manifold Connection Port Size Port Location of piping ports 1(P) Manifold Rc1/8 4(A), 2(B) Valve M5×0.8 Note2 3(R), 3(R2), 5(R1) Manifold Rc1/8 1(P) Manifold Rc1/8 4(A), 2(B) Valve M5×0.8 Manifold model 111M□FNote1 110M□F 110M□FE 3(R2), 5(R1) Port size Rc1/8 Manifold PR M5×0.8 1(P) 111M□ANote1 110M□A Rc1/8 4(A), 2(B) Manifold 3(R), 3, 5(R) Rc1/8 (111M□A), Rc1/4 (110M□A) PR 111M□AJNote1 110M□AJ M5×0.8 1(P) Rc1/8 4(A), 2(B) Quick fitting for φ4 or φ6 Manifold 3(R), 3, 5(R) Rc1/8 (111M□AJ), Rc1/4 (110M□AJ) PR M5×0.8 Notes: 1. The delivery port is the 2(A) for 111M□F, 111M□A, 111M□AJ. 2. When the mounting valve is a female thread specification, the ports are this size. For the built-in quick fitting types, quick fittings for φ4 or φ6 are installed. Solenoid Valve Mass Basic model 111E1 (110E1) 110-4E1 110-4E2 110-4KE2 113-4E2 113-4KE2 A111E1 (A110E1) A110-4E1 A110-4E2 A110-4KE2 A110-4ME2 A113-4E2 A113-4KE2 A113-4ME2 Remark: Figures in parentheses( g [oz.] Mass 75 [2.65] 80 [2.82] 80 [2.82] 125 [4.41] 175 [6.17] 145 [5.11] 165 [5.82] 80 [2.82] (180 [6.35]) 85 [3.00] 85 [3.00] (180 [6.35]) 130 [4.59] (225 [7.94]) 180 [6.35] 110 [3.88] (205 [7.23]) 150 [5.29] (245 [8.64]) 170 [6.00] 120 [4.23] (215 [7.58]) )are the mass with sub-base:-25 Manifold Mass Manifold model g [oz.] Mass calculation of each unit (n=number of units) Block-off plate 5 [0.18] 111M□F (15×n)+30 [(0.53×n)+1.06] 111M□A (45×n)+45 [(1.59×n)+1.59] 111M□AJ -J4 : (53×n)+45 [(1.87×n)+1.59] -J6 : (50×n)+45 [(1.76×n)+1.59] 10 [0.35] 6 [0.21] 110M□F (20×n)+30 [(0.71×n)+1.06] 110M□FE (40×n)+50 [(1.41×n)+1.76] 110M□A (60×n)+60 [(2.12×n)+2.12] 110M□AJ -J4 : (67×n)+60 [(2.36×n)+2.12] -J6 : (64×n)+60 [(2.26×n)+2.12] 11 [0.39] 298 SOLENOID VALVES 110 SERIES Basic model ■Cylinder Operating Speed How to obtain cylinder speed Cylinder stroke To obtain the time required for the cylinder to complete 1 stroke, add cylinder’s delay time t1 (time between energizing of solenoid valve and actual starting of the cylinder), to the cylinder’s max. speed operating time t2. When a cushion is used, add the cushioning time t 3, to the above calculation. The standard cushioning time t 3 is approximately 0.2 seconds. Cushioning impact Cylinder start t3 Time Cylinder stop t2 Solenoid valve energized t1 110-4E1 113-4E2 A110-4E1-25 A113-4E2-25 A110-4ME2 A113-4ME2 ●Measurement conditions ●Measurement conditions ●Measurement conditions ●Air pressure : 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length : φ2.5 [0.10in.]× 1000mm [39in.] ●Fitting : Quick fitting TS4-M5 Load Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke : 150mm [5.91in.] ●Air pressure : 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length : φ4 [0.16in.]× 1000mm [39in.] ●Fitting : Quick fitting TS6-01 Load ●Load ratio = (%) Cylinder theoretical thrust Load ●Cylinder stroke : 150mm [5.91in.] Solenoid valve A110-4E1-25 A113-4E2-25 ●Air pressure : 0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length : φ4 [0.16in.]× 1000mm [39in.] ●Fitting : Quick fitting TS4-01 Load Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke : 150mm [5.91in.] Fitting TS4-M5 Maximum operating speed Fitting TS6-01 Maximum operating speed 200 10 20 30 40 50 Load ratio 60 [0.787in.] [0.984in.] [1.260in.] [1.575in.] 1000 800 600 φ20 φ25 φ32 φ40 φ50 400 200 0 70 % mm/s 1200 10 20 1mm/s = 0.0394in./sec. s 10 20 30 40 50 Load ratio 60 [1.575in.] [1.260in.] [0.984in.] [0.787in.] Delay time Delay time Delay time Delay time φ40 φ32 φ25 φ20 60 70 % 1000 800 600 φ20 φ25 φ32 φ40 400 200 0 10 20 30 40 50 Load ratio 1mm/s = 0.0394in./sec. s 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 30 40 50 Load ratio [0.787in.] [0.984in.] [1.260in.] [1.575in.] [1.969in.] Maximum operating speed φ20 φ25 φ32 φ40 400 0 Maximum operating speed s φ50 φ40 φ32 φ25 φ20 10 70 % Delay time 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 70 % 60 [0.787in.] [0.984in.] [1.260in.] [1.575in.] 1mm/s = 0.0394in./sec. 20 30 40 50 Load ratio 60 [1.969in.] [1.575in.] [1.260in.] [0.984in.] [0.787in.] Delay time 600 Maximum operating speed Maximum operating speed 800 0 Fitting TS4-01 mm/s 1200 mm/s 1200 1000 Cylinder 0.5MPa 0.5MPa 0.5MPa Cylinder Cylinder Solenoid valve 110-4E1 113-4E2 70 % 1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 φ50 φ40 φ32 φ25 φ20 10 20 30 40 50 60 Load ratio [1.969in.] [1.575in.] [1.260in.] [0.984in.] [0.787in.] 70 % 0.6 Supply pressure 0.7 (MPa) 0.6 111E1 0.5 0.5 0.4 0.3 0.2 0.1 0 0.4 0.3 0.2 0.1 100 200 300 400 Flow rate R/min(ANR) (110E1) 110-4E1 110-4E2 110-4KE2 A111E1 (A110E1) A110-4E1 A110-4E2 A110-4KE2 MPa 0.7 0.6 Supply pressure (MPa) 0.5 0.4 0.3 0.2 0.1 0 0.2 0.7 0.6 0.5 0.4 0.3 0.1 113-4E2 113-4KE2 A113-4E2 A113-4KE2 100 200 300 400 Flow rate R/min(ANR) MPa 0.7 Valve outlet pressure 0.7 Valve outlet pressure MPa Valve outlet pressure ■Flow Rate 0.6 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Supply pressure (MPa) 0.5 0.4 0.3 0.2 0.1 A110-4ME2 A113-4ME2 100 200 300 400 Flow rate R/min(ANR) How to read the graph 1MPA = 145psi. 1R/min = 0.0353ft.3/min. 299 When the supply pressure is 0.5MPa [73psi.] and the flow rate is 180R/min [6.35ft.3/min.] (ANR), the valve outlet pressure becomes 0.4MPa [58psi.]. ■3-position valve ●Solenoid valves ※ Single solenoid, double solenoid, twin solenoid, and tandem solenoid valves can be mounted together on the manifold. ■Sub-base ■Manual override Without sub-base :Blank With sub-base :-25 Valve function Closed center : Blank Exhaust center : -13 Pressure center : -14 ■Wiring type Locking type:-81 Locking protruding type:-83 Locking manual lever type:-84 Straight connector with LED indicator:-PSL L connector with LED indicator:-PLL Basic model 5-port double solenoid Sub-base piping Voltage A110-4ME2 -81 -83 -84 -25 5-port 3-position SOLENOID VALVES 110 SERIES 110 Series Tandem Solenoid Valve Order Codes A113-4ME2 -13, -14 -PSL -PLL DC24V Note : They cannot be used as single units. ●Always select one from each group. ■Manual override ■3-position valve ●Manifold Manifold model Number of units Manifold for combination mounting of 2-, 3-, 5-port valves 110M 2 ⋮ 20 Station A AJ ■Wiring type Locking type:-81 Locking protruding type:-83 Locking manual lever type:-84 Valve function Closed center : Blank Exhaust center : -13 Pressure center : -14 Straight connector with LED indicator:-PSL L connector with LED indicator:-PLL ■Manifold Connection port Quick fitting for φ4 tube:-J4 Quick fitting for φ6 tube:-J6 Basic model Stn.□ ⋮ Stn.□ Voltage -A110-4ME2 -A113-4ME2 ●Valve mounting location from the left-hand side when facing the 4(A), 2(B) ports. -13, -14 -81 -83 -84 ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. -PSL -PLL -J4 -J6 ●Always select one from each group. DC24V ●For the AJ type manifold only, specify either of the two. Options ■Wiring type Straight connector with LED indicator ■Manual override L connector with LED indicator -PSL Locking type -PLL ■AJ type manifold Locking protruding type -81 -83 Locking manual lever type -84 Additional Parts (To be ordered separately) Made to Order Speed controller Lead wire length ● For sub-base piping Quick fitting for φ6 tube -J4 -J6 ●Select the tube size for each station. ●Lead wire length 300mm SCE-01 Quick fitting for φ4 tube Muffler Block-off plate -1L -3L KM-11 ● For sub-base piping ● 110 MA-BP 110−For 110M ●For plug connector ●Length -1L:1000 [39in.] (mm) -3L:3000 [118in.] 300 110 Series Solenoid Valve, Air-piloted Valve Order Codes ■Port fitting specifications Note 2 ■2-, 3-port valve ■2-, 3-port valve ■3-position valve ■Sub-base Number of ports Valve function Valve function Female thread: Normally closed (NC) 3-port A P A Closed center P 4(A) -J41,-J42,-J43 : Quick fitting for φ4 tube -J61,-J62,-J63 : Quick fitting for φ6 tube Non-locking type 3(R2) Blank Blank -J41 -J61 Blank -J42 -J62 Blank ● 2(A) port of 111E1 ●1(P), 2(A) ports (4(A) port of 110E1) of 111E1 Normally open (NO) Exhaust center 2-port P A A P 4(A) Blank Locking protruding Straight connector type with LED indicator With sub-base 5(R1) 1(P) 2(B) R -2 Grommet type 1(P) R Blank ●Lead wire length: 300mm [11.8in.] is standard. Blank 5(R1) 2(B) R Without sub-base ■Manual override■Wiring type 3(R2) -11 -13 -J42 -J62 -25 ●4(A), 2(B) ports of 5-port -J43 -J63 -83 ●1(P), 4(A), 2(B) ports of 110-4E1 L connector with LED indicator Pressure center 4(A) -PSL 5(R1) 1(P) 2(B) 3(R2) -14 -PLL Basic model 2-, 3-port Direct piping 5-port single solenoid 5-port double solenoid 5-port 3-position 2-, 3-port 5-port single solenoid Sub-base piping 5-port double solenoid 5-port 3- position 2-, 3-port for 110M□F, FE 5-port, 2-position for 110M□F, FE For manifold with 5-port, 3-position combination for 110M□F, FE mounting of 2-, 3-, 2-, 3-port 5-port valves for 110M□A, AJ only Note 1 5-port, 2-position for 110M□A, AJ 5-port, 3-position for 110M□A, AJ 5-port Direct piping single pilot air-piloted valve 5-port (made to order) double pilot 5-port Sub-base piping single pilot air-piloted valve 5-port (made to order) double pilot 111E1 Voltage -2 -11 110-4E2 -2 SCE-M5 -2 301 -83 -PSL -PLL DC12V DC24V AC100V AC200V -J41 -J61 -11 110-4KE2 -J42 -J62 -13 -14 113-4KE2 -2 -11 A110-4KE2 -13 -14 A113-4KE2 110-4A -J42,-J43 -J62,-J63 110-4A2 -J42 -J62 A110-4A -25 A110-4A2 Notes : 3. Side mounting of valve is not possible when -J41, -J42, -J43, -J61, -J62, or -J63 is Muffler SCE-01 DC12V DC24V AC100V AC200V -13 -14 A113-4E2 Additional Parts (To be ordered separately) ●For direct piping ● For sub-base piping -83 -PSL -PLL Note 4 -25 A110-4E2 A110E1 DC12V DC24V AC100V AC200V -11 A110-4E1 110E1 -J42 -J62 -13 -14 113-4E2 A111E1 -83 -PSL -PLL -J42,-J43 Note 3 -J62,-J63 110-4E1 Notes : 1. They cannot be used as single units. 2. The port fittings are for φ4: TSK4-M8M, and for φ6: TSK6-M8M. Speed controller -J41,-J42 Note 3 -J61,-J62 KM-05 KM-11 ●For direct piping ● For sub-base piping selected, because in these cases there are no mounting holes on the valve side surface. 4. Mounting on the manifold only is possible when -J42 or -J62 is selected for the 110-4E2 or 113-4E2, because in these cases they do not have mounting holes. Mounting base Block-off plate 110-21 ●For direct piping ●For 2-, 3-port and 5-port single solenoids ● M -BP 111 − For 111M 110 − For 110M F — For F type manifold FE — For FE type manifold A — For A type, AJ type manifolds 110 Series Manifold Order Codes ■2-, 3-port valve ■2-, 3-port valve ■3-position valve ■Port fitting ■Manual override ■Wiring type Number of ports Valve function Valve function specifications Note 2 ●Lead wire length: Female Blank 300mm [11.8in.] is standard. 3-port A P A Closed center P 4(A) 5(R1) Blank P 4(A) -J4 Blank Straight connector with LED indicator Quick fittings for φ6 tube L connector with LED indicator 5(R1) 1(P) 2(B) R -2 Blank Locking protruding ● 2(A) port of 111E1 type (4(A) port of 110E1) Exhaust center P A A Blank -J41 -J61 Normally open (NO) 2-port 3(R2) R Blank Quick fittings for φ4 tube Grommet type 1(P) 2(B) R thread: -J41,-J42 : Quick fitting forφ4 tube Non-locking type -J61,-J62 : Quick fitting for φ6 tube SOLENOID VALVES 110 SERIES Normally closed (NC) ■Manifold Connection port 3(R2) -11 -13 -83 -PSL -J42 -J62 Pressure center 4(A) -PLL Straight connector with LED indicator ●4(A), 2(B) ports of 5-port -J6 L connector with LED indicator 5(R1) 1(P) 2(B) 3(R2) -CPSL -CMSL -14 -CPLL -CMLL ●-CP□L : DC12V and DC24V positive side, and AC100V, AC200V. ●-CM□L : DC12V and DC24V negative side. Manifold for mounting 5-port valve (made to order) Manifold for combination mounting of 2-, 3-, 5-port valves Manifold for 2-, 3-port valves Manifold model Number of units 111M 2 ⋮ 20 Station F A AJ stn.□ ⋮ stn.□ Basic model Voltage -111E1 -2 -11 -A111E1 -2 -11 -110E1 -2 -11 -J41 -J61 -83 -PSL -PLL -CPSL -CMSL -CPLL -CMLL -83 -PSL -PLL -CPSL -CMSL -CPLL -CMLL -83 -PSL -PLL -CPSL -CMSL -CPLL -CMLL -J41 -J61 -110-4E1 F 注1 FENote1 stn.□ ⋮ stn.□ -110-4E2 -J42 -J62 -110-4KE2 -113-4E2 110M 2 ⋮ 20 -13 -14 -113-4KE2 -A110E1 -2 A AJ -13 -14 -A113-4KE2 110M 2 ⋮ 20 F A AJ stn.□ ⋮ stn.□ stn.□ ⋮ stn.□ -110-4A -A110-4A Made to Order Straight connector with LED indicator -PSLN ●Without lead wire ●Connector, contacts included. DC12V DC24V AC100V AC200V -J4 -J6 -A110-4A2 Notes : 1. Since the PR port on the port fitting type valves is located on the opposite side from the manifold, pilot air is exhausted directly from the valve. For that reason, collective exhaust is not possible and the port fitting type valves cannot be used for the manifold. 2. Fitting used for port fitting specifications, φ4: TSK-M8M, φ6: TSK6-M8M. -J4 -J6 -J42 -J62 -110-4A2 ●Valve mounting location from the left-hand side when facing the 4(A), 2(B) ports. ●Since a twin solenoid valve requires 2 stations per valve to mount, the second station (solenoid 12(S1) side) should be blank. DC12V DC24V AC100V AC200V -11 -A110-4E1 stn.□ -A110-4E2 ⋮ stn.□ -A110-4KE2 -A113-4E2 -J4 -J6 DC12V DC24V AC100V AC200V ●Specify the valve model for each station. ●Specify only for F type manifolds. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●For the AJ type manifold only, specify either of the two. ●It is not required when ordering a single valve unit. ●Pre-wired common terminal for AC100V and AV200V is either -CPSL or -CPLL. The 110 series includes made to order items of various kinds for further system development. For details, see p.315∼317. L connector with LED indicator -PLLN ●Without lead wire ●Connector, contacts included. Lead wire length -1L -3L ●For plug connector ●Length (mm) -1L:1000 [39in.] -3L:3000 [118in.] DIN connector -39 ●Cannot be used with -L. LED indicator with built-in varistor -L ●Cannot be used with -39. Built-in interface unit Air-piloted valves 110 series -FA ●Possible to be directly controlled by output from micro computer or other logic devices. ●With LED indicator ●5-port, 2-position ●Single pilot ●Double pilot 302 Operating Principles and Symbols 3-port Normally closed (NC) 2(A) Normally open (NO) 1(P) 3(R) 111E1 Solenoid cover 2(A) 1(P) 3(R) 111E1-11 De-energized Column De-energized Molded solenoid Shading coil (AC solenoid only) Plunger spring Plunger pin Plunger Major Parts and Materials Flapper Manual override Parts Pilot valve body PR Materials Body PR Aluminum alloy (anodized) Stem Piston 3(R) Lip seal 2(A) 2(A) 1(P) 1(P) Body Lip seal 3(R) Valve Synthetic rubber Flapper Mounting base Mild steel (zinc plated) Sub-base Aluminum alloy (anodized) Stem Plunger End cover Column Magnetic stainless steel Body Aluminum alloy (anodized) Manifold Block-off plate Mild steel (nickel plated) Seal 5-port, 2-position Synthetic rubber 5-port, 3-position Single solenoid Double solenoid Twin solenoid Closed center 14(S2) 14(S2) 4(A) 2(B) 5(R1) 1(P) 3(R2) 4(A) 2(B) 4(A) 2(B) 5(R1) 1(P) 3(R2) 5(R1) 1(P) 3(R2) 12(S1) 12(S1) 110-4E1 110-4E2 ( De-energized 110-4KE2 ) De-energized condition after energizing solenoid 12(S1) ( 14(S2) PR 5(R1) 14(S2) 14(S2)12(S1) 14(S2)12(S1) PR1 5(R1) 4(A) 1 (P) 2(B) 1 (P) 2(B) 3 (R2) 113-4KE2 ) PR1 4(A) 3 (R2) PR2 12(S1) 303 113-4E2 De-energized condition after energizing solenoid 12(S1) 5(R1) 4(A) 1(P) 2(B) 4(A) 2(B) 5(R1) 1(P) 4(A) 3(R2) 5 (R1) 1(P) 2(B) 3(R2) 3 (R2) PR2 12(S1) Dimensions of Solenoid Valve, 2-, 3-port 111E1 A111E1 A111E1-25 Approximately 24 300 30 24 15 3 32.2 10 0.5 ︶ 〈Viewed from A〉 9 9 2-M2.6×0.45 Depth 3 Mounting thread 3(R) 4.5 4.5 1(P) 3 Additional Parts (To be ordered separately) 110-BASE 79.7 ( To the top surface of the valve) 5 ●Mounting base : 110-21 110-MUFF ●Muffler For direct piping:KM-05 110-SC ●Speed controller For sub-base piping:KM-11 For direct piping:SCE-M5 For sub-base piping:SCE-01 9.2 M5×0.8 2-φ4.5 Mounting hole 8 Width across flats M5×0.8 14 Width across flats 24 (21) 16.5 11.4 4 14 φ8 3.5 φ16 1.6 (29) 10 Width across flats R1/8 R1/8 14 For options and made to order, see p.306. 14 40 Exhaust center Pressure center 14(S2) 14(S2) 4(A) 2(B) 5(R1) 1(P) 3(R2) 4(A) 2(B) 5(R1) 1(P) 3(R2) 12(S1) 113-4E2-13 12 (S1) 113-4KE2-13 113-4E2-14 113-4KE2-14 14(S2) 14(S2) 14(S2)12 (S1) 14 (S2)12 (S1) PR1 PR1 5(R1) 4(A) 2(B) 1 (P) 4(A) 5(R1) 3 (R2)4(A) 1 (P) 5(R1) 1(P) 5 (R1) 2(B) 3(R2) 4 (A) 1 (P) 2 (B) 2(B) 3 (R2) PR2 12 (S1) 3 (R2) PR2 12(S1) 304 SOLENOID VALVES 110 SERIES 2 A 18 ︶ ︵ 20 46.5 ︵ 10 18 2-φ3.2 Mounting hole 1P 3 5.5 25 10 42 15.5 25.5 11.5 14 20.5 1(P) PR 46.5 12.5 12 A 2(A) 3R 5.5 20 10 50 24 Manual override Non-locking type: Standard Locking protruding type: -83 3-Rc1/8 38 26 74.7 2-φ3.2 Mounting hole 3(R) 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 2(A) M5×0.8 PR 3-M5×0.8 3 74.7 Manual override Non-locking type: Standard Locking protruding type: -83 Approximately 300 ︵ 15 ︶ 111E1 (mm) (mm) Approximately 300 50 24 25 20 17.5 11 30 24 15 3 Approximately 24 300 15 3 17.5 7.5 3 2-φ2.8 Counterboreφ5.4 Depth 3 5.5 Mounting hole 3 5.5 9 9 2-M2.6×0.45 Depth 3 Mounting thread 5 PR2 20 5-Rc1/8 2-φ3.2 Mounting hole 〈Viewed from A〉 11.5 20 4.5 21.5 1(P) 3(R2) 3 3 110-4E2 110-4E2 2-Manual override Non-locking type: Standard Locking protruding type: -83 5-M5×0.8 113-4E2 28.2 12 (S1) 5 27.5 12.5 30 4.5 46 31.7 PR1 1(P) 3(R2) 5(R1) PR2 50 24 25 20 17.5 11 PR1 1(P) 5(R1) 3(R2) PR2 25 55 2-φ3.2 Mounting hole 27.5 12.5 30 4.5 46 2-φ3.2 Mounting hole 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 20 5 3(R2) 34 21 5 5 5 9 9 5(R1) 1(P) 10 10 61.2 4(A) 2(B) 2-Manual override Non-locking type: Standard Locking protruding type: -83 A113-4E2 Approximately 300 33.7 17.5 2 (B) 41 3 7.5 2-PR 4(A) 4(A) 30 24 15 41.7 2-Manual override Non-locking type: Standard Locking protruding type: -83 5-M5×0.8 33 3 130.4 74 15 69.2 A113-4E2-25 Approximately 24 300 3 5.5 5-Rc1/8 2-M5×0.8 5 113-4E2 3 5.5 2-φ3.2 Mounting hole 12(S1) 3 5.5 2(B) 25 55 20 118.4 62 28.2 5 9 5 10 2-φ3.2 Mounting hole 12(S1) 14 (S2) 25 20 17.5 11 2-Manual override Non-locking type: Standard Locking protruding type: -83 2(B) 59.2 5(R1) 1(P) 3(R2) 34 21 5 31 9 118.4 2-PR 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 3 5.5 50 24 14(S2) 17.5 4(A) 2(B) 2(B) 3 7.5 4(A) 4(A) Approximately 300 30 24 15 3 5 10 14(S2) A110-4E2 A110-4E2-25 Approximately 24 300 15 130.4 PR1 86.7 34 21 2-φ3.2 Mounting hole 2-M5×0.8 5(R1) 4.5 305 25 A 16.5 10 16.5 10 12.5 18 5(R1) 1(P) 3(R2) 4(A) 2(B) 2(B) 4(A) 5-M5×0.8 4(A) 2(B) Manual override Non-locking type: Standard Locking protruding type: -83 PR 58.5 55 80.7 Manual override Non-locking type: Standard Locking protruding type: -83 A110-4E1 A110-4E1-25 27.5 12.5 30 4.5 46 110-4E1 110-4E1 1(P) 3(R2) 5(R1) Dimensions of Solenoid Valve 5-port , 2-, 3-position 5-Rc1/8 2-M5×0.8 Additional Parts (To be ordered separately) 110-BASE 110-MUFF ●Muffler For sub-base piping:KM-11 1.6 For direct piping:KM-05 110-SC ●Speed controller For direct piping:SCE-M5 For sub-base piping:SCE-01 φ16 φ8 2-φ4.5 Mounting hole M5×0.8 8 Width across flats M5×0.8 14 Width across flats 24 (21) 16.5 11.4 4 14 SOLENOID VALVES 110 SERIES (29) 3.5 9.2 85.7 ( To the top surface of the valve) 5 ●Mounting base : 110-21 10 Width across flats R1/8 R1/8 14 14 40 Made to Order -J41 (For φ4 tube, 2(A) or 4(A) port with fitting) ●Locking protruding type manual override : -83 110-ROCK ●Solenoid with DIN connector : -39 φ14.8 6.5 13 φ6 -J42 (For φ4 tube, 1(P), 2(A) ports with fittings) -J61 (For φ6 tube, 2(A) or 4(A) port with fitting) (2.4) C ●Solenoid with straight connector : -PSL 110-PSL□ PRNote M5×0.8 Quick fitting 10 ●Solenoid with LED indicator : -L 34 1 (P) 28.2 A 36 -J42: 8.8 -J62: 9.5 Note : PR is on the side with the A port. Approximately 300 10 24.5 -J41,-J42: 8.8 -J61,-J62: 9.5 1.8 34 3(R) R 20.5 2(A) 2(A) (44.1) -J62 (For φ6 tube, 1(P), 2(A) ports with fittings) The drawing shows the -J42 specification. 54 M12×1.25 (34.5) ●With quick fittings (2-, 3-port): 110-PSL□ (27) 7.5 Options LED indicator ●With quick fittings (5-port): LED indicator -J42 (For φ4 tube, 4(A), 2(B) ports with fittings) -J43 (For φ4 tube, 1(P), 4(A), 2(B) ports with fittings) ●Built-in interface unit : -FA R PRNote 44.5 20.5 B Quick fitting 4(A) 16.5 10 2(B) 1.8 4(A) 1.8 2 (B) -J42,-J43: 8.8 -J62,-J63: 9.5 29 D 2-M5×0.8 44 20 D' The drawing shows the -J43 specification. ●Solenoid with L connector : -PLL 110-PLL□ 30.5 -J63 (For φ6 tube, 1(P), 4(A), 2(B) ports with fittings) Approximately 300 -J62 (For φ6 tube, 4(A), 2(B) ports with fittings) 5(R1) LED indicator LED indicator 1(P) 3(R2) -J43: 8.8 -J63: 9.5 Note:PR is on the side with the A, B ports. Remark: Valves with quick fittings do not have 2-φ3.2 side mounting holes. Moreover, the quick fittings are the following types: TSK4-M8M (for φ4 tube), TSK6-M8M (for φ6 tube) Model Code R (lead wire length) A B C D D' 111E1, A111E1-25 82.5 75.5 90.6 77 77.2 110-4E1 88.5 81.5 96.6 83 83.2 -PSL, -PLL : 300 A110-4E1-25 94.5 87.5 102.6 89 89.2 Made to order -1L : 1000 -3L : 3000 110-4E2, A110-4E2-25 134 120 150.2 123 123.4 113-4E2, A113-4E2-25 146 132 162.2 135 135.4 mm Remarks Overall length to the end of the valve or subbase Overall length to the end of the opposite side solenoid 306 Dimensions of Tandem Solenoid Valve 5-port , 2-position (mm) A110-4ME2-25-PSL 30 24 15 68 42 37.5 Manual override 2-φ2.8(Mounting hole) Counterboreφ5.4 Depth 3 7.5 2-M5×0.8 DC24V 2-Rc1/8 3-Rc1/8 PR1 20 PR2 25 55 13 2 (B) 1(P) 3(R2) 5(R1) B 56.5 4 (A) 98.7 92.7 84.5 A B A 30 46 17.5 25 20 17.5 11 Approximately 300 2-LED indicator 2-φ3.2 (Mounting hole) A110-4ME2-25-PLL 2-LED indicator Manual override 2-φ2.8(Mounting hole) Counterboreφ5.4 Depth 3 17.5 Approximately 300 30 24 15 78.8 52.8 25 20 17.5 11 2-M5×0.8 7.5 A C B 3-Rc1/8 DC24V A B PR1 20 2(B) PR2 25 55 13 4(A) 2-φ3.2 (Mounting hole) Options ●Locking manual lever type: -84 4 3 6 6 φ6 ●Locking protruding type: -83 307 1(P) 3(R2) 5(R1) B 90.5 84.5 56.5 A 30 46 2-Rc1/8 Dimensions of Tandem Solenoid Valve 5-port , 3-position (mm) A113-4ME2-25-PSL 68 42 37.5 Approximately 300 2-φ2.8(Mounting hole) Counterboreφ5.4 Depth 3 7.5 2-M5×0.8 DC24V 2-Rc1/8 3-Rc1/8 PR1 20 3.5 PR2 25 55 13 2 (B) 1(P) 5(R1) 3(R2) B 66 4 (A) 102.2 94 A B A 30 46 17.5 25 20 17.5 11 SOLENOID VALVES 110 SERIES 30 24 15 2-LED indicator Manual override 2-φ3.2 (Mounting hole) A113-4ME2-25-PLL Approximately 300 2-LED indicator Manual override 2-φ2.8(Mounting hole) Counterboreφ5.4 Depth 3 17.5 7.5 30 24 15 78.8 52.8 25 20 17.5 11 2-M5×0.8 A C B DC24V 3-Rc1/8 A B 4(A) PR2 3.5 2(B) 20 13 66 25 55 PR1 94 B 1(P) 3(R2) 5(R1) A 30 46 2-Rc 1/8 2-φ3.2 (Mounting hole) Options ●Locking manual lever type:-84 4 3 6 6 φ6 ●Locking protruding type:-83 308 Dimensions of Manifold for 2-, 3-port Valves (mm) 111M-F 111M□F Unit dimensions L P 3.5 Manual override Non-locking type: Standard Locking protruding type: -83 3.5 16 16 8.5 15 16 Approximately 300 16 15 8.5 43 24 18 11 8 4 4-Rc1/8 (with 2 plugs) 14 6 7 23 21 15 30 2(A) 2(A) 20.5 8.5 1(P) 3(R) 74.7 2-φ4.2 Mounting hole M5×0.8 3 111E1 Block-off plate (-BP) Model L P 111M2F 48 41 3F 64 57 4F 80 73 5F 96 89 6F 112 105 7F 128 121 8F 144 137 9F 160 153 10F 176 169 11F 192 185 12F 208 201 13F 224 217 14F 240 233 15F 256 249 16F 272 265 17F 288 281 18F 304 297 19F 320 313 20F 336 329 stn.1 stn.2 111M-A 111M□A Unit dimensions L P 3.5 53 24 3.5 16 16 16 8.5 15 Manual override Non-locking type: Standard Locking protruding type: -83 Approximately 300 28 22.5 16 8 16 15 8.5 A111E1 Block-off plate (-BP) Rc1/8 8 2(A) 2(A) 19 16 stn.1 stn.2 309 2(A) 3(R) P 41 3A 64 57 4A 80 73 5A 96 89 6A 112 105 7A 128 121 8A 144 137 4-Rc1/8 (with 2 plugs) 9A 160 153 13.5 29 36.5 1(P) PR 42 39 16 5.2 A111E1 L 48 2-M5×0.8 (with 1 plug) 74.7 4-φ4.2 Mounting hole Model 111M2A 10A 176 169 11A 192 185 12A 208 201 13A 224 217 14A 240 233 15A 256 249 16A 272 265 17A 288 281 18A 304 297 19A 320 313 20A 336 329 111M□AJ 3.5 16 28 22.5 16 8 16 15 8.5 Model L 111M2AJ 48 41 3AJ 64 57 4-Rc1/8 (with 2 plugs) -J4: 6.8 -J6: 7.5 5.2 1(P) 16 3(R) 42 PR 74.7 4-φ4.2 Mounting hole 39 2-M5×0.8 (with 1 plug) A111E1 A111E1 Quick fitting Block-off plate (-BP) 2(A) 4AJ 80 73 5AJ 96 89 6AJ 112 105 7AJ 128 121 8AJ 144 137 9AJ 160 153 10AJ 176 169 11AJ 192 185 12AJ 208 201 13AJ 224 217 14AJ 240 233 15AJ 256 249 16AJ 272 265 17AJ 288 281 8 2(A) 2(A) P 19 16 stn.1 stn.2 Options 304 297 320 313 20AJ 336 329 Made to Order -J41 (For φ4 tube, 2(A) or 4(A) port with fitting) ●Solenoid with DIN connector: -39 φ14.8 6.5 φ6 -J61 (For φ6 tube, 2(A) or 4(A) port with fitting) 13 (2.4) 1 (P)3 (R) 2(A) 34 10 1.8 43 ●Solenoid with LED indicator: -L R -J41: 8.8 -J61: 9.5 (34.5) C ●Solenoid with straight connector: -PSL 110-PSL□ (44.1) Quick fitting 54 M12×1.25 PRNote 2(A) 110-PSL□ (27) 7.5 ●Locking protruding type manual override: -83 110-ROCK ●With quick fitting (2-, 3-port): 20.5 18AJ 19AJ 34 Note : PR is on the A port side. LED indicator -J42 (For φ4 tube, 4(A), 2(B) ports with fittings) Approximately 300 28.2 ●With quick fittings (5-port): 24.5 A 36 10 -J62 (For φ6 tube, 4(A), 2(B) ports with fittings) LED indicator ●Solenoid with L connector: -PLL 110-PLL□ PRNote Quick fitting ●Built-in interface unit: -FA 300 LED indicator Note:PR is on the side with the 4(A), 2(B) ports. D' 43 30.5 -J42: 8.8 -J62: 9.5 D 1.8 20 29 5 B 1.8 44 3(R2) 2(B) 2(B) 44.5 20.5 y 5(R1) 5 4(A) 1(P) R 4(A) LED indicator Remark: Valves with quick fittings do not have 2-φ3.2 side mounting holes. Moreover, the quick fittings are the following types: TSK4-M8M (for φ4 tube), TSK6-M8M (for φ6 tube) Code A B C D D' 111E1, A111E1 82.5 75.5 90.6 77 77.2 110-4E1, 110-4KE2, 113-4KE2, A110-4E1 88.5 81.5 96.6 83 83.2 Model 110-4E2, A110-4E2 134 120 150.2 123 133.4 113-4E2, A113-4E2 146 132 162.2 135 135.4 mm R(lead wire length) -PSL, -PLL : 300 Made to order -1L : 1000, -3L : 3000 310 SOLENOID VALVES 110 SERIES 16 16 8.5 15 Unit dimensions 53 24 13.5 29 36.5 3.5 Manual override Non-locking type: Standard Locking protruding type: -83 Approximately 300 L P Dimensions of Manifold for Combination Mounting of 2-, 3-, 5-port Valves (mm) 110M-F 110M□F L P 3.5 Manual override Non-locking type: Standard Locking protruding type: -83 8.5 16 Approximately 300 3.5 16 16 15 16 15 Unit dimensions 43 24 4-φ4.2 Mounting hole 18 11 8 3 14 (S2) 14 (S2) L P 48 41 3F 64 57 4F 80 73 5F 96 89 4(A) 4(A) 3(R2) 41 7 2(B) 69.2 2(B) 15 5 2(B) 23 13 20 32 16 30 46 5(R1) 1(P) 5 4(A) 33 31 59.2 61.2 6-Rc1/8 (with 3 plugs) 4(A) 21.5 Model 110M2F M5×0.8 12 (S1) 3 3 12 (S1) 3 110-4E1 110E1, 110E1-11 110-4E2 113-4E2 Block-off plate (-BP) Example of combination mounting with twin solenoid valves L stn.1 stn.2 stn.3 stn.4 stn.5 Manual override Non-locking type: Standard Locking protruding type: -83 16 8.5 3.5 P 3.5 16 24 32 31 15 16 6F 112 105 7F 128 121 8F 144 137 9F 160 153 10F 176 169 11F 192 185 12F 208 201 13F 224 217 14F 240 233 15F 256 249 16F 272 265 17F 288 281 18F 304 297 19F 320 313 20F 336 329 15 M5×0.8 2(B) 3 2(B) 3 − stn.1 stn.2 stn.3 stn.5 − 46 15 2(B) 30 4(A) 16 16.5 10 4(A) 4(A) 4(A) 1.5 52.5 82 36 14(S2)12(S1)14(S2)12(S1) stn.7 4-φ4.2 Mounting hole 110M-FE 110M□FE 3.5 Manual override Non-locking type: Standard Locking protruding type: -83 8.5 Approximately 300 L P 16 3.5 16 16 15 50 24 16 4-φ4.2 Mounting hole 15 14 (S2) 14 (S2) 25 19.5 12 4-M5×0.8 8.4 (with 2 plugs) 4 6-Rc1/8 2(B) 69.2 41 2(B) M5×0.8 12 (S1) 3 3 110-4E1 110E1, 110E1-11 3 12 (S1) 110-4E2 113-4E2 Block-off plate (-BP) stn.1 stn.2 stn.3 stn.4 stn.5 For options and made to order, see p.310. 311 20 32 45 60 16 50 2(B) 5 21.5 4(A) 30 4(A) 4(A) PR2 1(P)PR1 3(R2) 5(R1) 5 4(A) 33 31 61.2 59.2 (with 3 plugs) Unit dimensions Model L 110M2FE 48 P 41 3FE 64 57 4FE 80 73 5FE 96 89 6FE 112 105 7FE 128 121 8FE 144 137 9FE 160 153 10FE 176 169 11FE 192 185 12FE 208 201 13FE 224 217 14FE 240 233 15FE 256 249 16FE 272 265 17FE 288 281 18FE 304 297 19FE 320 313 20FE 336 329 110M-A 110M□A 16 Manual override Non-locking type: Standard Locking protruding type: -83 16 8.5 Approximately 300 2-φ4.2 Mounting hole 3.5 16 15 16 15 60 24 Unit dimensions 35 29.5 15 13 4-M5×0.8 (with 2 plugs) 14 (S2) 14 (S2) 3・5(R) 1(P) 24.5 42 38 2-Rc1/8 (with 1 plug) 7.5 69.2 41 21.5 32.5 PR2 50 53 PR1 33 31 59.2 61.2 2-Rc1/4 (with 1 plug) 12 (S1) 12 (S1) A110-4E1 A110-4E2 A110E1, A110E1-11 A113-4E2 Block-off plate (-BP) 2-Rc1/8 Plug B when mounting A110E1 Plug A when mounting A110E1-11 19.5 2(B)2(B) 7.5 4(A) 5 Model L P 110M2A 48 41 3A 64 57 4A 80 73 5A 96 89 6A 112 105 7A 128 121 8A 144 137 9A 160 153 10A 176 169 11A 192 185 12A 208 201 13A 224 217 14A 240 233 15A 256 249 16A 272 265 17A 288 281 18A 304 297 19A 320 313 20A 336 329 2(B) 4(A) 4(A) 3 stn.1 stn.2 stn.3 stn.4 stn.5 110M-A 110M□AJ L P 16 16 15 16 35 29.5 15 13 2-φ4.2 Mounting hole 15 14 (S2) 14 (S2) 2-Rc1/4 (with 1 plug) 2-Rc1/8 (with 1 plug) PR2 41 69.2 Plug For 2-, 3-port valve mounting A110-4E2 A110E1, A110E1-11 A113-4E2 Block-off plate (-BP) 2-Quick fittings (per each station) Plug B when mounting A110E1 Plug A when mounting A110E1-11 20.5 2(B)2(B) 6.5 4(A) 5 1(P) PR1 33 50 53 32.5 -J4: 6.8 -J6: 7.5 12 (S1) 3・5(R) 61.2 59.2 31 21.5 -J4: 16.7 -J6: 21.1 12 (S1) A110-4E1 Unit dimensions 4-M5×0.8 (with 2 plugs) 42 38 8.5 60 24 7.5 16 Manual override Non-locking type: Standard Locking protruding type: -83 Approximately 300 3.5 24.5 3.5 Model L 110M2AJ 48 P 41 3AJ 64 57 4AJ 80 73 5AJ 96 89 6AJ 112 105 7AJ 128 121 8AJ 144 137 9AJ 160 153 10AJ 176 169 11AJ 192 185 12AJ 208 201 13AJ 224 217 14AJ 240 233 15AJ 256 249 16AJ 272 265 17AJ 288 281 18AJ 304 297 19AJ 320 313 20AJ 336 329 2(B) 4(A) 4(A) 3 stn.1 stn.2 stn.3 stn.4 stn.5 For options and made to order, see p.310. 312 SOLENOID VALVES 110 SERIES L P 3.5 Dimensions of Manifold for Combination Mounting of Tandem Solenoid and 2-, 3-, 5-port Valves (mm) 110M□A L P Manual override 8.5 Approximately 300 3.5 16 16 16 A C B DC24V A B A B B A B PR2 PR1 Unit dimensions 4-M5×0.8 (with 2 plugs) 2-Rc1/4 (with 1 plug) 2-Rc1/8 (with 1 plug) 7.5 32 1(P) 50 53 15.5 21.5 32.5 31 34.5 A 62 59.2 A C B DC24V 35 29.5 15 13 2-φ4.2 Mounting hole 15 15 98.8 52.8 3・5(R) 16 24.5 42 38 3.5 A110-4E1 A110-4ME2-81-PLL A110E1, A110E1-11 A113-4ME2-81-PLL Block-off plate (BP) 2-Rc1/8 (per each station) Plug B when mounting A110E1 Plug A when mounting A110E1-11 19.5 2(B)2(B) 7.5 4(A) 2(B) L P 48 41 3A 64 57 4A 80 73 5A 96 89 6A 112 105 7A 128 121 8A 144 137 9A 160 153 10A 176 169 11A 192 185 12A 208 201 13A 224 217 14A 240 233 15A 256 249 16A 272 265 17A 288 281 18A 304 297 19A 320 313 20A 336 329 4(A) 4(A) 5 Model 110M2A 3 stn.1 stn.2 stn.3 stn.4 stn.5 110M□AJ L P 16 Model L P 110M2AJ 48 41 3AJ 64 57 4AJ 80 73 5AJ 96 89 6AJ 112 105 7AJ 128 121 8AJ 144 137 9AJ 160 153 10AJ 176 169 11AJ 192 185 12AJ 208 201 13AJ 224 217 14AJ 240 233 15AJ 256 249 16AJ 272 265 A113-4ME2-81-PLL 17AJ 288 281 Block-off plate (BP) 18AJ 304 297 19AJ 320 313 20AJ 336 329 16 16 2-φ4.2 Mounting hole 15 59.2 15 A C B DC24V A B A B B A B PR2 PR1 1(P) 4-M5×0.8 (with 2 plugs) 2-Rc1/4 (with 1 plug) 2-Rc1/8 (with 1 plug) 7.5 -J4: 7 -J6: 7.5 -J4: 17 -J6: 21.4 Plug For 2-, 3-port valve mounting A110-4E1 A110-4ME2-81-PLL A110E1, A110E1-11 2-Quick fittings(per each station) Plug B when mounting A110E1 Plug A when mounting A110E1-11 20.5 2(B)2(B) 6.5 4(A) 5 2(B) 4(A) 4(A) 3 stn.1 stn.2 stn.3 stn.4 stn.5 313 50 53 15.5 32 32.5 21.5 31 34.5 A A C B DC24V 35 29.5 15 13 3・5(R) 8.5 Unit dimensions 98.8 52.8 62 16 Manual override Approximately 300 3.5 24.5 42 38 3.5 314 SOLENOID VALVES 110 SERIES Made to Order The 110 series Solenoid Valves include a variety of made to order solenoids for application in a wider range of control and wiring types. DIN connector Plug connector Straight connector with LED indicator L connector with LED indicator -39 -PSLN -PLLN ●Without lead wire ●Connector and contacts included ●Without lead wire ●Connector and contacts included ●When ordering, enter -PSLN or -PSLL in place of the normal option code for the wiring type. Lead wire length A compact connector that is highly resistant to dust and water splashes. Employs a self-stripping method that eliminates the need for de-sheathing the lead wire. ●When ordering, enter -39 in place of the normal option code for the wiring type. ●A varistor for surge suppression is also equipped. (For the AC100V and AC200V only. For DC12V and DC24V, a flywheel diode for surge suppression is installed as standard equipment.) ●LED indicator is not available. Wiring instructions -1L -3L ●For plug connector ●Length mm [in.] -1L:1000 [39] -3L:3000 [118] ● For lead wire length, -1L is 1000mm [39in.] and -3L is 3000mm [118in.]. When ordering, enter -1L or -3L following the wiring type option code. ●Solenoid with DIN connector When de-sheathing (only the outer sheath of the cabtyre), pay attention to the lead wire direction. The cover will be easily mounted when the lead wire on the outer side of the terminal cover is set about 8mm [0.31in.] longer than the inner side. Without stripping off the sheath, insert the lead until it contacts the lead wire stopper on the terminal body, and then place the contact from the upper side. Then use pliers to press the lead wire further to ensure that the contact is firmly touching the core wire. JIS C3306 VCTF Conductor 0.75mm2 [0.00116in.2] Finished outside 6.6mm [0.260in.](2 leads) 7.0mm [0.276in.](3 leads) Cable 1 2 + 3 _ Cable gland Solenoid terminal arrangement Cable gasket Washer Contact Lead wire stopper Gasket Cover mounting Lead wire screw Note Terminal cover Gasket Terminal body Lead wire Terminal body Pliers Note: The appropriate tightening torque for the cover mounting screw is 29.4N • cm {3kgf• cm} [2.6in• lbf]. LED indicator The LED indicator for confirmation of operation is also available without a plug connector. This creates a clean monoblock look with a compact cover. -L ●When ordering, enter -L in place of the normal option code for the wiring type. ●A varistor for surge suppression is also equipped. (For the AC100V and AC200V only. For the DC12V and DC24V, a flywheel diode for surge suppression is installed as standard equipment.) 315 Built-in interface unit Solenoid Specifications for Valve with Built-in Interface Unit Item -FA Input side ●When ordering, enter -FA in place of the normal option code for the wiring type. ●Cannot be ordered in combination with any other solenoid option. ●Rated voltages for the solenoid are AC100V and AC200V only. Specifications Rated voltage DC V 5 Voltage range DC V 4∼6 Operating voltage DC V Return voltage DC V LED Interface unit Zero cross circuit Lead wire: Black − <Solenoid side> Solenoid Condenser varistor Rated voltage Example of control circuits 1. Control by transistor Vcc NPN type Interface solenoid valve Vcc 90∼125 (100 +25 −10 %) 180∼250 (200 +25 −10 %) Current Frequency Hz when rated Starting mA(r.m.s.) 50 60 50 60 36 32 18 16 Energizing mA(r.m.s.) 24 20 12 10 Leakage Frequency Hz current Current mA(r.m.s.) 50 60 50 60 0.3 0.4 0.6 0.8 Surge suppression (as standard) Built-in varistor on solenoid side ( ) voltage is applied Color of lead wire Yellow White Color of LED indicator (as standard) Yellow Green Voltage resistance Insulation resistance Zero-cross function Wiring type and lead wire length Min. AC1500V at input side and solenoid side MΩ Between input side and solenoid side, and between whole terminals and body Over 100 Available Grommet type: 300mm [11.8in.] Wiring instructions Color of lead wire Input ― DC0V: Black Color of lead wire Input + DC5V: Red AC100V: Yellow AC200V: White Interface solenoid valve AC100V: Yellow AC200V: White AC power supply Red PNP type Black 2. Control by TTL, IC Solenoid side AC power supply Black 200 Shading type Color of lead wire Solenoid power supply AC100V: Yellow Solenoid power supply AC200V: White Red 100 AC V Type Lead wire color: AC100V: Yellow AC200V: White The interface unit is a triac with a photo coupler. Applying DC5V to the input terminals when AC power is applied on the solenoid side causes the LED inside the unit to light up, turns on the triac, and energizes the solenoid. At this time, an LED indicator turns on. When the input side voltage reaches 0V, the LED inside the unit shuts off, the triac is turned off, and the solenoid is de-energized. At this time, the LED indicator is turned off. With a built-in zero-cross circuit, the zero-cross voltage is used to turn the power on, and the zero-cross current to turn it off. 0.8 or over Red (+), Black (−) Operating voltage range AC V Lead wire: Red + 4 or below Color of lead wire Block diagram <Input side> 18 Current (when 5V DC is applied) mA Vcc Interface solenoid valve AC power supply AC100V: Yellow AC200V: White Black TTL 1. Separate the input side and solenoid side lead wires by color. Never apply AC power/6VDC or more to the input side. 2. Ensure that voltage ripple on the input side remains within the range shown below. Vcc Interface solenoid valve AC100V: Yellow Contact Red AC200V: White AC power supply Black 4. When input is not a DC5V power supply Vp Install resistance externally to drop the input voltage to 4 ∼ 6V. Example Vp-5-VCE R1= 〔Ω〕 18×10-3 Red AC power supply Black AC100V: Yellow AC200V: White VcE R1 Interface solenoid valve Vp〔V〕 R1 12 390Ω1/4W 24 1.0KΩ1W In the case of VCE = 0〔V〕 Vm<6.0V(Vm:Peak voltage) Vn>4.0V(Vn:Lowest voltage) Vn 3. Control by relay contact Vm Example : 7406 (able to control up to 2 interface 74LS244 solenoid valves.) 0V 3. Even when a wrong polarity is applied to the input side, a built-in diode for protection against reverse polarity eliminates any worry about short circuiting. The valve will not operate, however. 4. A varistor and condensor are built-in in the solenoid power supply side, for protection circuit against external surge voltages. As a result, there is a 0.3mA leakage current in AC100V, and a 0.6mA leakage current in AC200V. 5. The operation and return times of the interface unit are 10ms or less with a 50Hz AC power supply, and 8ms or less with a 60Hz AC power supply. 316 SOLENOID VALVES 110 SERIES Includes an interface unit with a photo transistor. Can be directly controlled by a microcomputer and logic chip, and is equipped with full electric noise countermeasures and LED indicators. Made to Order Effective Area mm2〔Cv〕 For direct piping, F type manifold Specifications Air-piloted valves 110 series Basic model For sub-base, A, AJ type manifolds 110-4A, 110-4A2 Single valve (When mounted on the AJ type 4(A), 2(B) ports Built-in quick fit- -J42 with fittings ting for φ 4 tube -J43 1(P), 4(A), 2(B) ports with fittings ●The ideal air valve for master valves or pilot valves for total pneumatic control. A110-4A, A110-4A2 4.0〔0.22〕 4.2〔0.23〕 4(A), 2(B) ports -J62 with fittings Built-in quick fitting for φ 6 tube -J63 1(P), 4(A), 2(B) ports with fittings 3.6〔0.20〕manifold with -J4 specification) 3.6〔0.20〕 ─ ─ (When mounted on the AJ type 4.0〔0.22〕manifold with -J4 specification) ─ ─ ● Attaching TS4-M5 to the 1(P), 4(A), ● Attaching TS4-01 to the 1(P), 4(A), 2(B) ports gives the value 1.8〔0.1〕. 2(B) ports on the sub-base (-25) gives the value 3.2〔0.18〕 . ● On the F type manifold, attaching TS4-M5 to the 4(A), 2(B) ports gives the value 2.1〔0.12〕. ● When large flow rates are required, we recommend the built-in quick fittings. Remarks Specifications Port Size For direct piping, F type manifold For sub-base, A, AJ type manifolds Single pilot Double pilot Single pilot Double pilot Item Basic model 110-4A 110-4A2 A110-4A A110-4A2 Media Air Operation type Air-piloted type Number of positions and ports 2 positions, 5 ports Effective area〔Cv〕 mm2 4.2〔0.23〕Note 1 Main M5×0.8 Note 2 ─ Note 2 Port size Pilot M5×0.8 Lubrication Not required 0.15∼0.7 {1.5∼7.1} 0∼0.7 {0∼7.1} Operating pressure Main 0.15∼0.7 {1.5∼7.1} 0∼0.7 {0∼7.1} [0∼102] [22∼102] [0∼102] [22∼102] range 2 MPa {kgf/cm } [psi.] Pilot See the table “Minimum Pilot Pressure” 1.05 {10.7 } [152] Proof pressure MPa {kgf/cm2} [psi.] Operating temperature range 5∼60 [41∼140] (atmosphere and media) °C [°F] Shock resistance m/s2{G} Mounting direction Maximum operating frequency Hz Mass g [oz.] 1373.0 {140.0} (Axial direction 294.2 {30.0}) Any 5 45 [1.59] (140 [4.94]) Note 3 50 [1.76] (145 [5.11]) Note 3 40 [1.41] 45 [1.59] Notes: 1. For details, see the effective area. 2. For details, see the port size. 3. Figures in parentheses ( ) are the mass with sub-plate: -25. ※ For optional specifications and order codes, see p.301∼302. Manifold Specifications and Port Size Manifold model Specifications F type P, R manifold piping A, B valve piping A type All ports manifold piping AJ type A, B ports built-in quick fittings All ports manifold piping For direct piping, F type manifold Basic model For sub-base, A, AJ type manifolds 110-4A A110-4A 110-4A2 A110-4A2 Port ( 1 P) Female ( 4 A) ,2(B) M5×0.8 ─ thread ( 3 R2),5(R1) M5×0.8 ( 1 P) -J42 ( 4 A) ,2(B) Built-in quick fitting Built-in ( 3 R2),5(R1) M5×0.8 quick ─ ( 1 P) Built-in quick fitting fitting -J43 ( 4 A) ,2(B) ( 3 R2),5(R1) M5×0.8 ( 1 P) Sub-base ( 4 A) ,2(B) ─ Rc1/8 -25 ( 3 R2),5(R1) ( 1 P) Rc1/8 F type ( 4 A) ,2(B) M5×0.8 or quick fitting ─ manifold Rc1/8 ( 3 R2),5(R1) ( 1 P) Rc1/8 A type ( 4 A) ,2(B) ─ manifold 3, ( 5 R) Rc1/4 ( 1 P) Rc1/4 Built-in quick fitting -J4 AJ type ( 4 A),2(B) ─ manifold Built-in quick fitting -J6 3, ( 5 R) Rc1/4 Remarks Specifications Port 1 (P) 4 (A) ,2 (B) 3 (R2) ,5 (R1) 1 (P) 4 (A) ,2 (B) 3, 5 (R) 1 (P) -J4 4 (A) ,2 (B) -J6 3, 5 (R) Standard ●Straight type ●For φ 4 tube ●For both nylon tubes and urethane tubes ●All ports sub-base piping ●1(P), 3(R2) , 5(R1) manifold, 4(A), 2(B) valve piping ●All ports manifold piping ●All ports manifold piping ●4(A), 2(B) ports -J4 : For φ 4 tube -J6 : For φ 6 tube Port size Rc1/8 M5×0.8 or quick fitting (Valve order code: -J42) Rc1/8 Rc1/8 Rc1/8 Rc1/4 Rc1/8 Quick fitting for φ 4 tube Quick fitting for φ 6 tube Rc1/4 ※ For optional specifications and order codes, see p.302. Manifold Mass Manifold model F type A type AJ type -J4 -J6 g [oz.] Mass calculation of each unit (n=number of units) (20×n)+30 (60×n)+60 (67×n)+60 (64×n)+60 [(0.71×n)+1.06] [(2.12×n)+2.12] [(2.36×n)+2.12] [(2.26×n)+2.12] Mounting valve 110-4A 110-4A2 A110-4A A110-4A2 40 [1.41] 45 [1.59] ─ ─ ─ ─ Minimum Pilot Pressure Main pressure Model 110-4A 110-4A2 0.15 {1.5} [22] 0.3 {3.0} [44] MPa {kgf/cm2} [psi.] 0.5 {5.1} [73] 0.7 {7.1} [102] 0.15 {1.5} [22] 0.25 {2.5} [36] 0.34 {3.5} [49] 0.45 {4.5} [65] 0.08 {0.8} [12] 0.10 {1.0} [15] 0.12 {1.2} [17] 0.14 {1.4} [20] 45 [1.59] 50 [1.76] Calculation example: The mass of 110M 10F stn.1∼5 110-4A, stn.6∼10 110-4A2 becomes (20×10)+30+(40×5)+(45×5)=655g [23.10 oz.] Required Time for Switching Model 110-4A A110-4A2 317 Operation 2 [6.6] S Pilot line length L m [ft.] 6 [19.7] 10 [32.8] 20 [65.6] 50 [163.9] 100 [327.8] ON 0.06 0.14 0.26 0.63 2.30 6.54 OFF 0.12 0.33 0.67 1.65 6.30 19.50 0.07 0.16 0.29 0.70 2.66 7.40 Measurement conditions L Pilot valve(B port plug) L ON OFF Measurement circuit Pilot valve ●Pilot valve=050-4E1 (effective area1.2mm2 ) 〔Cv: 0.067〕 ●Tube inner diameter = 4mm [0.16in.] ●Air pressure (both main and pilot)=0.5MPa [73psi.] Cylinder Operating Speed and Flow Rate ●Measurement conditions ●Measurement conditions ●Air pressure:0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length: φ2.5 [0.10in.]×1000mm [39in.] ●Fitting:Quick fitting TS4-M5 Load (%) ●Load ratio = Load Cylinder theoretical thrust ●Cylinder stroke:150mm [5.91in.] ●Air pressure:0.5MPa {5.1kgf/cm2} [73psi.] ●Piping inner diameter and length:φ4 [0.16in.]×1000mm [39in.] ●Fitting:Quick fitting TS6-01 Load ●Load ratio = (%) Cylinder theoretical thrust ●Cylinder stroke:150mm [5.91in.] Load Air-piloted valve A110-4A-25 Cylinder Air-piloted valve 110-4A Cylinder 0.5MPa 0.5MPa Flow rate 110 series MPa 0.7 0.6 Fitting TS6-01 Maximum operating speed Maximum operating speed Maximum operating speed 800 600 400 φ20 [0.787in.] φ25 [0.984in.] φ32 [1.260in.] φ40 [1.575in.] 200 0.2 10 20 30 40 50 Load ratio 60 600 φ20 φ25 φ32 φ40 φ50 400 200 Operating Principles and Major Parts 0.2 0.1 100 200 300 400 Flow rate R/min(ANR) When the supply pressure is 0.5MPa [73psi.] and the flow rate is 210R/min [7.41ft.3/min.] (ANR), the valve outlet pressure becomes 0.4 MPa [58psi.]. 800 70 % 0.3 How to read the graph 1000 0 0 0.4 0.3 1MPa = 145psi., 1R/min = 0.0353 ft.3/min. mm/s 1200 1000 0.5 0.4 0 Maximum operating speed mm/s 1200 Supply pressure (MPa) 0.6 0.5 0.1 Fitting TS4-M5 0.7 10 20 30 40 50 Load ratio 60 [0.787in.] [0.984in.] [1.260in.] [1.575in.] [1.969in.] 70 % 1mm/s = 0.0394in./sec. 5-port, 2-position Pilot connection port 110-4A 110-4A2 Piston Stem Normal state Operating state (Condition with pilot air applied to 12(PB), and then released) 14 (PA) Body 5 (R1) 4 (A) 5(R1) 5(R1) 4(A) 4(A) 1(P) 1(P) 2(B) 2(B) 3(R2) Spring 1(P) 2(B) 3(R2) 3(R2) Lip seal End cover 12 (PB) Major Parts and Materials Parts Materials Body Aluminum alloy (anodized) Stem Lip seal Synthetic rubber Mounting base Mild steel (zinc plated) Sub-base Aluminum alloy (anodized) 318 SOLENOID VALVES 110 SERIES A110-4A-25 Valve outlet pressure 110-4A Dimensions of Air-piloted 5-port, 2-position Valve (mm) 110-4A 110-4A2 M5×0.8 Pilot connection port 24 15 12 7.5 12(PB) 2-φ3.2 Mounting hole 5 3 3 5.5 2-M2.6 Depth 2.5 Mounting thread 10 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 3(R2) 9 25 10 9 2(B) 5.5 9 10 1(P) 2(B) 5 5 21.5 5.5 5 50 1(P) 3 4(A) 2(B) 3(R2) 3 5(R1) 5 9 10 5 9 46.5 4(A) 4(A) 2(B) 12 14(PA) 5(R1) 5 4(A) 24 5-M5×0.8 Connection port 5 5-M5×0.8 Connection port 7.5 5 15 2-M5×0.8 Pilot connection port 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 5 2-φ3.2 Mounting hole 5.5 9 12(PB) 4.5 4.5 Options ●Mounting base : -21 ●With quick fittings: -J42(For φ4 tube, 4(A), 2(B) ports with fittings) -J43(For φ4 tube, 1(P), 4(A), 2(B) ports with fittings) -J62(For φ6 tube, 4(A), 2(B) ports with fittings) -J63(For φ6 tube, 1(P), 4(A), 2(B) ports with fittings) The drawing shows the -J43 specification. 1.6 5 4(A) 2-M5×0.8 5(R1) 5 51.5 Quick fitting 4(A) 1(P) 5 2(B) 3(R2) 2(B) 2-φ4.5 Mounting hole 1.8 -J42,-J43: 8.8 -J62,-J63: 9.5 -J43: 8.8 -J63: 9.5 9 24 9 1.8 4.5 4.5 14 14 40 ●Speed controller : -70 ●Muffler : -75 (20.5) 4 14 φ8 9.2 3.5 M5×0.8 8 Width across flats M5×0.8 319 Dimensions of Air-piloted 5-port, 2-position Valve (mm) M5×0.8 A110-4A2 2-M5×0.8 24 15 Pilot connection port 7.5 Pilot connection port 15 SOLENOID VALVES 110 SERIES A110-4A 24 12 7.5 12 9 25 9 21.5 50 46.5 9 9 14(PA) 12(PB) 5.5 2-φ2.8 Counterboreφ5.4 Depth 3 2-φ2.8 Counterboreφ5.4 Depth 3 Mounting hole 5.5 5.5 5.5 12(PB) Options 2-M5×0.8 PR ●Sub-base : -25 5.5 17.5 5.5 12 12 23 15 3(R2) 7.5 PR2 11 2-φ3.2 7.5 15 1(P) 17.5 9 55 27.5 6.5 2(B) 23 PR1 9 6.5 4(A) 5(R1) 5-Rc1/8 Connection port Mounting hole 17.5 20 30 25 50 ●Speed controller : -70 11.4 (21) 10 Width across flats R1/8 320 Handling Instructions and Precautions Solenoid Internal circuit ●DC12V, DC24V Standard solenoid (Surge suppression) Short circuit protection diode w(+) Lead wire: DC12V: Brown DC24V: Red Solenoid Flywheel diode e(−) Lead wire: Black w and e are for with DIN connector (Order code : -39). Solenoid with LED indicator (Surge suppression) Order code:-PSL, -PLL Cautions: 1. Do not apply megger between the lead wires. 2. The DC solenoid will not short circuit even if the wrong polarity is applied, but the valve will not operate. 3. Leakage current inside the circuit could result in failure of the solenoid valve to return, or in other erratic operation. Always use it within the range of the allowable leakage current. If circuit conditions, etc. cause the leakage current to exceed the allowable leakage current, consult us. 4. For double solenoid and twin solenoid, avoid energizing both solenoids simultaneously. The valve could fall into a neutral position. LED indicator (Light Emitting Diode) Plug connector (+) Lead wire: DC12V: Brown DC24V: Red (−) Lead wire: Black Attaching and removing contact and connector Insert the contact with a lead wire into a plug connector □ hole until the contact hook latches on the connector and is secured to the plug connector. Confirm that the lead wire cannot be easily pulled out. To remove it, insert a tool with a fine tip (such as a small screwdriver) into the rectangular hole on the side of the plug connector to push up on the hook, and then pull out the lead wire. Cautions: 1. Do not pull hard on the lead wire.It could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc. to gently straighten out the pin, and then complete the connection to the plug connector. Attaching and removing plug connector LED indicator: Red ●AC100V, AC200V Standard solenoid (Surge suppression) w or e Solenoid Varistor Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section of the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. e or w Lead wire: AC100V: Yellow AC200V: White Common terminal pre-wired plug connector 1. Pre-wired common terminal at DC positive side or AC. Order code With straight connector: -CPSL With L connector: -CPLL Protruded section Pin w and e are for with DIN connector (Order code : -39). (−)(−)(−)(−)(−)(−) Connector housing COM(+) Crossover wire Lever Solenoid with LED indicator (Surge suppression) Order code:-PSL, -PLL Connector assembly LED indicator (Light Emitting Diode) Lead wire: AC100V: Yellow AC200V: White C 2. Pre-wired common terminal at DC negative side Order code With straight connector: -CMSL With L connector: -CMLL ※Illustration shows the 110 series. Crimping of connecting lead wire and contact ●DC24V Tandem solenoid A COM To crimp lead wires into contacts, strip off 4mm [0.16in.] of the insulation from the end of the lead wire, insert it into the contact, and crimp it. Be sure to avoid catching the insulation on the exposed wire crimping section. Exposed wire 4mm Contact SOL.B Color of COM, crossover wire DC12V: Brown DC24V: Red AC100V: Yellow AC200V: White Polarity is for DC. Indication of polarity Connector (DC) Contact Diode LED indicator: AC100V: Yellow AC200V: Green SOL.A B Hock Lead wire Equivalent to AWG22∼26 Insulation crimp tab Insulation(Maximum outer diameterφ1.7) Exposed wire crimping section Cautions: 1. Do not pull hard on the lead wire. 2. Always use a dedicated tool for crimping of connecting lead wire and contact. Contact: Model 702062-2M Manufactured by Sumiko Tech, Inc. Crimping tool: Model F1-702062 Manufactured by Sumiko Tech, Inc. 321 Connector Connector housing (+)(+)(+)(+)(+)(+) COM(−) Crossover wire Connector Connector housing Color of COM, crossover wire DC12V: Black DC24V: Black Cautions: 1. The diagrams show the straight connector configuration. While the connector’s orientation is different in the case of the L connector, in every case the first COM lead wire comes from the last station’s mounted valve. 2. Since the COM terminal is connected to a crossover terminal inside the connector housing, the connector cannot be switched between a positive common and a negative common by changing the connectors. Manual override Manual override (Tandem solenoid) Locking type To operate the manual override, press it all the way down. The single solenoid valve works the same as when in the energized state as long as the manual override is pushed down, and returns to the normal position upon release. For the double solenoid and twin solenoid valves, pressing the manual override on the 12(S1) side switches the 12(S1) to enter the energized position, and the unit remains in that state even after the manual override is released. To return it to the normal position, operate the manual override on the 14(S2) side. This is the same for the solenoid 14(S2). To lock the locking type manual override, use a small screwdriver to push down the manual override in all the way, then set the 0 position as the reference point and turn it in the clockwise direction as far as position A. This achieves the same conditions as when the 14(SA) side is energized, and the manual override is locked in place. For the 12(SB) side, turn it in the counterclockwise direction as far as position B. To release the lock, return the manual override to the 0 position. A spring mechanism returns the manual override to its normal position, and the lock is released. Care should be taken to avoid excessive turning of the manual override, which could damage it. Cautions: 1. The 110 series valves are internal pilot type solenoid valves. As a result, the manual override cannot switch the main valve without air supplied from the 1(P) port. 2. Always release the lock of the locking protruding type manual override before commencing normal operation. 3. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. 4. Do not turn the adjusting knob more than needed. It could result in defective operation. Mounting base 110-21 PU A B SH ※Illustration shows the 110 series. When installing a mounting base to the valve, always use the provided screws. The recommended tightening torque for the screws is 49N・cm {5kgf・cm} [4.3in・lbf]. Mounting valves on manifold Locking protruding type Use a small screwdriver to turn the adjusting knob several times in the clockwise direction, and lock the manual override in place. When locked, turning the adjusting knob several times in the counterclockwise direction releases a spring on the manual override, returns it to the normal position, and releases the lock. For the locking protruding type, when the adjusting knob is not turned, this type acts just like the non-locking type, like the valve is the energized position as long as the manual override is pushed down, and it returns to the normal position upon release. Locking protruding type, locking manual lever type To lock the locking protruding type manual override or locking manual lever type, use either a small screwdriver or your fingertips to push the manual override button (manual lever) all the way down, then set the 0 position as the reference point and turn it in the clockwise direction as far as position A. This achieves the same conditions as when the 14(SA) side is energized, and the manual override button (manual lever) is locked in place. For the 12(SB) side, turn it in the counterclockwise direction as far as position B. To release the lock, return the manual override button (manual lever) to the 0 position. A spring mechanism returns the manual override button (manual lever) to its normal position, and the lock is released. Care should be taken to avoid excessive turning of the manual override button (manual lever), which could damage it. When mounting valves on manifold, apply the recommended tightening torque of 39.2N・cm {4kgf・cm} [3.5in・lbf] for the valve mounting screws. Locking protruding type manual override ※Illustration shows the 110 series. PU SH Cautions: 1. The 110 series valves are internal pilot type solenoid valves. As a result, the manual override cannot switch the main valve without air supplied from the 1(P) port. 2. Always release the lock of the locking type and locking protruding type manual override before commencing normal operation. 3. Do not attempt to operate the manual override with a pin or other object having an extremely fine tip. It could damage the manual override button. 4. Do not turn the adjusting knob more than needed. It could result in defective operation. Locking manual lever type 322 SOLENOID VALVES 110 SERIES Non-locking type PC Board Manifold 110 Series Specifications Manifold Basic Models and Specifications Number 8 stations of units 16 stations Item All port manifold with quick fittings 1(P), 3(R2), 5(R1) manifolds All port manifold 110M8FP 110M8AP 110M8AJP 110M16FP 110M16AP 110M16AJP 2-, 3-port 110E1 A110E1 5-port, single solenoid 110-4E1 A110-4E1 110-4E2 A110-4E2 110-4KE2 A110-4KE2 113-4E2 A113-4E2 113-4KE2 A113-4KE2 Type of 5-port, mounting valve double solenoid 5-port, 3-position Flow Rate MPa 0.7 Valve outlet pressure Manifold function Basic model 0.6 Connector for flat cable (AWG 28)Note1: With short clip (standard) With long clip (optional)Note2 Wiring type Positive common (standard) Negative common (optional: -CM)Note 2 Common wiring Operating temperature range (atmosphere and media) °C [°F] 5∼50 [41∼122] m/s2 {G} Shock resistance 294.2 {30.0} Mounting direction Any 0.4 0.1 110-4E1 110-4E2 110-4KE2 113-4E2 113-4KE2 AP, AJP type manifolds A110E1 A110-4E1 A110-4E2 A110-4KE2 A113-4E2 A113-4KE2 Item 0 MPa Internal pilot type 4.2〔0.23〕 Lubrication 3.8〔0.21〕 Not required Operating pressure range MPa{kgf/cm2}[psi.] 0.15∼0.7 {1.5∼7.1} [22∼102] 2 1.05 {10.7} [152] Proof pressure MPa{kgf/cm }[psi.] Response timeNote ON/OFF ms Maximum operating frequency Hz Minimum time to energize for self holding ms 15/20 or below 20 or below ─ 15/30 or below 0.4 0.3 0.2 0.1 50 DC12V Allowable leakage current mA Insulation resistance MΩ DC24V 10.8∼13.2 (12±10%) 21.6∼26.4 (24±10%) 140 (1.7W) 75 (1.8W) 8 4 Color of lead wire 300 400 Port Location of piping ports 1 (P) Manifold Rc1/8 ( 4 A) ,( 2 B) Valve M5×0.8Note 3 R2) ( ,( 5 R1) Manifold Rc1/8 ( 4 A) ,( 2 B) 110M□AP 3, 5 (R) Port size Rc1/8 Manifold PR Rc1/4 M5×0.8 1 (P) Rc1/8 ( 4 A) ,( 2 B) Quick fitting for φ4 orφ6 Manifold 3, 5 (R) Rc1/4 PR M5×0.8 Note : When the mounting valve is a female thread specification, the ports are this size. For the built-in quick fitting type, quick fittings for φ4 are installed. Red (+), Black (−) Color of LED indicator 200 1 (P) 110M□AJP Over 100 113-4E2 113-4KE2 A113-4E2 A113-4KE2 Manifold Connection Port Size Plug connector type Straight connector -PSL: With dedicated lead wire for PC board connection, with connector Wiring type 100 0.4 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Flywheel diode incorporated for surge suppression Current (when rated voltage is applied) mA 400 Flow rate R/min(ANR) 110M□FP DC V 0.3 0.2 0.1 ─ Manifold model Operating voltage range 300 Supply pressure (MPa) 0.7 0.6 0.5 0.5 Solenoid Specifications Type 200 0.6 0 Note: Values when air pressure is 0.5MPa {5.1kgf/cm2} [73psi.]. The values for □110-4E2 are when switching from the opposite position, while the valves for □113-4E2 are those of the closed center valve, when switching from the neutral position. Rated voltage 100 0.7 5 Item 0.2 0.1 When the supply pressure is 0.5MPa [73psi.] and the flow rate is 210R/min [7.41ft.3/min.] (ANR), the valve outlet pressure becomes 0.4 MPa [58psi.]. Valve outlet pressure Operation type mm2 0.3 Flow rate R/min(ANR) 1MPa = 145psi., 1R/min = 0.0353ft.3/min. Air Media Effective area〔Cv〕 110E1 110-4E1 110-4E2 110-4KE2 A110E1 A110-4E1 A110-4E2 A110-4KE2 0.4 0.3 0.2 Supply pressure (MPa) How to read the graph Solenoid Valve Specifications 110E1 0.6 0.5 0.5 Notes: 1. For details about specifications, see the specifications of the connector for the flat cable. 2. For order codes, see p.324. Basic model FP type manifold 0.7 Red Mass Manifold model Specifications of Connector for Flat Cable Item Order code Blank -LC Header Box type, with short clip (Part number: 3662-5002SCSC) Box type, with long clip (Part number: 3662-5002LCSC) Socket Note Open end type, with nose (Part number: 7910-6500SC) Strain relief Note ─ Included (Part number: 3448-7910J) 110M8FP Standard MIL-C-83503 conformity (made by Sumitomo 3M Ltd.) Remark: Regarding the units with center slots (grooves), note that there is no key groove for the prevention of erroneous insertion. Note: Included at shipping. 323 110M16FP 110M8AP 110M16AP g [oz.] Manifold mass Mounting valve mass Blockoff □110E1 □110-4E1 □110-4E2 □113-4E2 plate 240 [8.47] 80 80 125 145 6 450 [15.87] [2.82] [2.82] [4.41] [5.11] [0.21] 590 [20.81] 85 85 130 150 11 1120 [39.51] [3.00] [3.00] [4.59] [5.29] [0.39] 590+(7×n1)+(4×n2) [20.81 +(0.25×n1)+ (0.14×n2)] 85 85 130 150 11 1120+(7×n1)+(4×n2) [3.00] [3.00] [4.59] [5.29] [0.39] 110M16AJP [39.51+(0.25×n1)+ (0.14×n2)] 110M8AJP Remark: n1 is the total number of stations with -J4, while n2 is the total number with -J6. PC Board Manifold 110 Series Order Codes Positive common With short clip ■ 2-, 3-port valve Number of ports 3-port A ■ 3-position valve ■ Port fitting ■ Manual Valve function specifications override P 4(A) With long clip Blank 2-port -J41 Blank Exhaust center 4(A) A P Straight connector with LED indicator 1(P) ●A port of 110E1 Negative common Quick fittings for φ4 tube 3(R2) R Blank Non-locking type 5(R1) 2(B) Blank Quick fittings for φ4 tube Closed center ■ Manifold ■ Wiring type Connection port -J4 Blank Locking protruding type -PSL SOLENOID VALVES 110 SERIES ■ Common wiring ■ Connector Quick fittings for φ6 tube 5(R1) 1(P) 2(B) 3(R2) -CM -LC -2 -13 Valve function Normally closed (NC) A P -J42 -83 -J6 ●A, B ports of 5-port Pressure center 4(A) 5(R1) 1(P) 2(B) 3(R2) R Blank -14 Normally open (NO) P A R -11 Manifold model Number of units Station Basic model PC board manifold for combination mounting of 2-, 3-, 5-port valves -110E1 Voltage -2,-11 -J41 -110-4E1 FP -CM -LC stn.□ -110-4E2 ⋮ stn.□ -110-4KE2 -J42 -113-4E2 110M -A110E1 -PSL DC12V DC24V -PSL DC12V DC24V -13 -14 -113-4KE2 8 16 -83 -2,-11 -A110-4E1 AP AJP -CM -LC stn.□ -A110-4E2 ⋮ stn.□ -A110-4KE2 -A113-4E2 -A113-4KE2 ●Mounting position from Remark : □110E1 is 3-port, the left-hand side when and normally closed facing the 4(A), 2(B) ports. (NC)as the ●Since the twin solenoid valve requires standard. 2 stations per valve to mount, the For □113-4E2, a second station (solenoid S1 side) closed center is should be blank. standard. ●When selecting □110-4E2 or □113-4E2, always enter -BP for the next station. -83 -J4 -J6 -13 -14 ●Specify the valve model for each station. ●Enter -BP when closing a station with a block-off plate without mounting a valve. ●□110-4E2 and □113-4E2 cannot be used for the last station. ●When mounting □ 110-4E2 or □ 113-4E2, always enter -BP for the next station. Additional Parts (To be ordered separately) Made to Order Block-off plate AJP type manifold ●For the AJP type manifold only. AJP ●110 M F -BP F A For FP type manifold For AP, AJP type manifolds 324 Dimensions (mm) 110M8FP 110M16FP Unit dimensions 8 10 D 10 8 105 129 (Only for 16 units) Model L P D 110M8FP 144 137 108 110M16FP 272 265 236 Option dimensions Connector for flat cable With short clip : Standard With long clip : -LC L P 3.5 16 8.5 Model A Short clip 12.5 Long clip 15.5 3.5 16 16 15 56 16 15 34 8.5 21 Manual override A Non-locking type: Standard Locking protruding type: -83 4(A) 4(A) 3 2(B) 2(B) 2(B) 2(B) 2(B) 7 2(B) 68 78.5 3 2(B) 15 21.5 16.5 10 1.5 2(B) 3 4-φ4.2 Mounting hole 12(S1) M5×0.8 12(S1) 110-4E1 110-4E2 110E1,110E1-11 113-4E2 3 Block-off plate (-BP) Options ●Locking protruding type manual override: -83 ●With quick fittings: -J41 (A port with fitting) -J42 (A, B ports with fittings) The drawing shows the -J42 specification. PR 6.5 5 2(B) 1.8 1.8 -J42, -J43: 8.8 -J62, -J63: 9.5 5(R1) 1(P) 4(A) 2(B) 3(R2) 4(A) 5 φ6 Quick fitting 46 Note: PR is on the side with the 4(A), 2(B) ports. 325 71.5 4(A) 32 4(A) 23 4(A) 5(R1) 4(A) 3(R2) 4(A) 148 4(A) 1(P) 68 4(A) 16 30 46 4(A) 69.5 14(S2) 14(S2) 11 14 6-Rc1/8 (with 3 plugs) Dimensions (mm) 110M8AP 110M16AP Unit dimensions 8 10 D 105 10 8 129 (Only for 16 units) Model L P D 110M8AP 144 137 108 110M16AP 272 265 236 Model A Short clip 12.5 Long clip 15.5 Connector for flat cable With short clip: Standard With long clip: -LC L P 3.5 16 3.5 16 16 15 8.5 73 16 15 34 8.5 4-M5×0.8 (with 2 plugs) 38 2-Rc1/4 (with 1 plug) Manual override A Non-locking type: Standard Locking protruding type: -83 12(S1) 2-φ4.2 Mounting hole 12(S1) 32.5 38 42 24.5 78.5 PR2 PR1 1(P)3・5(R) 16 18 7.5 5 68 78.5 21.5 32.5 50 53 148 68 14(S2) 69.5 14(S2) 2-Rc1/8 (with 1 plug) A110-4E1 A110E1, A110E1-11 A110-4E2 A113-4E2 Block-off plate (-BP) 5 3 2-Rc1/8(per each station) Plug B when mounting A110E1 Plug A when mounting A110E1-11 22.5 4(A) 4(A) 2(B) 4(A) 3 10.5 2(B) 2(B) Option ●Locking protruding type manual override: -83 φ6 6.5 326 SOLENOID VALVES 110 SERIES Option dimensions Dimensions (mm) 110M8AJP 110M16AJP Unit dimensions D 8 10 105 Model L P D 110M8AJP 144 137 108 110M16AJP 272 265 236 10 8 129 (Only for 16 units) Option dimensions Connector for flat cable With short clip: Standard With long clip: -LC L P 3.5 16 A 12.5 B Long clip 15.5 Quick fitting forφ4 tube ─ 6.8 16.7 Quick fitting for φ6 tube ─ 7.5 21.1 73 16 15 8.5 34 ─ 4-M5×0.8 (with 2 plugs) 38 2-Rc1/4 (with 1 plug) Manual override A Non-locking type: Standard Locking protruding type: -83 12(S1) 2-φ4.2 Mounting hole 12(S1) Plug For 2, 3-port valve mounting A110-4E1 A110E1, A110E1-11 A110-4E2 A113-4E2 5 3 Option ●Locking protruding type manual override: -83 φ6 327 23.5 4(A) 2-Quick fittings (per each station) Plug B when mounting A110E1 Plug A when mounting A110E1-11 2(B) 4(A) 3 9.5 4(A) 38 42 24.5 78.5 PR2 PR1 1 (P)3・5(R) 16 18 32.5 Block-off plate (-BP) 2(B) 2(B) 7.5 68 78.5 C B 5 21.5 32.5 50 53 148 68 14(S2) 69.5 14(S2) 6.5 C ─ 3.5 16 16 15 8.5 Model Short clip 2-Rc1/8 (with 1 plug) Solenoid Plug connector Circuit configurations ● For positive common type (standard) Operation example Lead wire: + Red Solenoid 1 Lead wire: Black − Control signal 01 02 2 + 8 − Attaching and removing plug connector Combination mounting for different type of valves Use fingers to insert the connector into the pin, push it in until the lever claw latches onto the protruded section of the connector housing, and complete the connection. To remove the connector, squeeze the lever along with the connector, lift the lever claw up from the protruded section of the connector housing, and pull it out. In the 110 series manifold for combination mounting of 2-, 3-, 5-port, and the PC board manifold for combination mounting of 2-, 3-, 5port, single solenoids can be mounted together with double solenoids, or with twin solenoids, and a total number of up to 8 or 16 solenoids can be mounted. In this case, observe the following precautions: 1. Always use a block-off plate (-BP) to close the next right station (the side with the higher numbered station) of the double solenoid valve mounting station. 2. When using block-off plates (-BP) for some reason other than item 1, place them together on the higher numbered stations side. 3. Connector pin numbers are allocated to stations in order from the left end of the manifold. For a double solenoid mounting, the upper pins are allocated to 14(S2) and the lower ones to 12(S1), with the upper 14(S2) numbers being the smaller pin numbers. And for a twin solenoid mounting, the left side is allocated to 14(S2) and the right side allocated to 12(S1), with the left side 14(S2) numbers being the smaller pin numbers. 08 Connector Lever Indication of polarity C Correspondence to sequencer Dedicated lead wire for PC board connection Output module is negative common type. Connector assembly + 1 2 3 4 5 6 7 8 01 02 03 04 05 06 07 08 − COM Negative common 1 ∼ 8 : Solenoid 01∼08 : Sequencer output terminal Cautions: 1. Do not pull hard on the lead wire.It could result in defective contacts, breaking wires, etc. 2. If the pin is bent, use a small screwdriver, etc. to gently straighten out the pin, and then complete the connection to the plug connector. ●For negative common type (optional: -CM) Operation example Lead wire: Black − 1 Solenoid 2 − 8 + − Lead wire: Red + Control signal 01 02 Connector housing Protruded section Pin Connector for flat cable 08 Part number Header Triangle mark (first contact indication) Socket Correspondence to sequencer Example of 4 single solenoid valves and 2 double solenoid valves installation on an 8 unit manifold: 1 2 3 4 5 7 14(S2) 14(S2) stn.1 stn.2 stn.3 stn.4 stn.5stn.6 stn.7 stn.8 12(S1) 12(S1) 6 8 Output module is positive common type. 2 3 4 5 6 7 8 01 02 03 04 05 06 07 08 + COM Positive common Clip MIL-C-83503 conformity (made by Sumitomo 3M Ltd.) 1 ∼ 8 : Solenoid 01∼08 : Sequencer output terminal Connector pin location of 8 units: 7 8 5 6 3 4 1 2 Remark: The standard is positive common wiring. Negative common wiring is optional (-CM). Manifold Print circuit board Avoid using in the locations listed below, as it may result in deterioration of the print circuit board or a short circuit in the wiring. If use in such conditions is unavoidable, always provide a cover or other adequate protective measures. 1. Locations subject to high levels of dust or oil mists 2. Locations subject to salt, corrosive gases, or conductive particles 3. Locations directly subject to condensation, direct sunlight, or other weather effects Example of 3 single solenoid valves and 2 double solenoid valves installation on an 8 unit manifold: 1 2 3 4 5 6 7 14(S2)12(S1)14(S2)12(S1) stn.1stn.2 stn.3 stn.4 stn.6 stn.8 Connector pin location of 8 units: COM 1 COM − Flat cable (equivalent to AWG28: MAX 10m [32.8ft.]) 7 5 6 3 4 1 2 Remark: The standard is positive common wiring. Negative common wiring is optional (-CM). 328 SOLENOID VALVES 110 SERIES Handling Instructions and Precautions (PC Board Manifold) 329
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