Ball Valves - Hattersley

Hattersley-Section 5a
25/4/06
9:45 am
Page 1
SECTION
5a
Ball Valves
Tel: +44 (0)1695 712800 Fax: +44 (0)1695 712820
Email: sales@hattersley.com
export@hattersley.com
www.hattersley.com
04.06
Hattersley-Section 5a
25/4/06
9:45 am
Page 2
Contents
Ball Valves
Contents
Figure Number Index
Ball Valves Introduction
Ball Valves Data Sheets
Fig No
100
100LS
100T
100EXT
100HU
100YL
110
113
100C
100CLS
100CT
100CEXT
100CYL
108C
105
105T
105EXT
107MU
1807
1807C
Page
2
3
4 - 12
Page
4
4
4
4
4
4
5
6
7
7
7
7
7
8
9
9
9
10
11
12
In this catalogue we have endeavoured to make the information as accurate as
possible, but we cannot accept any responsibility should it be found that in any
respect the information is inaccurate or incomplete or becomes so as result of
further developments.
2
04.06
Hattersley-Section 5a
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9:45 am
Page 3
Fig. 100 Ball Valves
Dezincification Resistant Ball Valves
The Hattersley Series 100 ball valve
is ruggedly constructed from high
integrity forged dezincification
resistant copper alloy
Figure 100 Dezincification resistant copper alloy
ball valve. PTFE seats and seals. Blow-out proof
stem. Ends threaded to BS EN 10266 (ISO 7).
Wrench operated. Tested and certified by British
Gas to BS1552:1989. Sizes 1/4 - 2in.
Figure 100EXT Dezincification resistant copper
alloy ball valve. PTFE seats and seals. Blow-out
proof stem. Ends threaded to BS EN 10266
(ISO 7). Fitted with extension stem. Wrench
operated. Sizes 1/2 - 2in.
Quarter turn operation provides fast,
positive isolation in conjunction with
virgin PTFE seats and stem seals.
Full bore construction minimises
headloss and the hard chrome plated
ball offers excellent wear resistance.
Flow characteristics available on request
04.06
Figure 100LS Dezincification resistant copper
alloy ball valve. PTFE seats and seals. Blow-out
proof stem. Fitted with lockshield. Ends threaded
to BS EN 10266 (ISO 7). Sizes 1/4 - 2in.
Figure 100T Dezincification resistant copper alloy
ball valve. PTFE seats and seals. Blow-out proof
stem. Ends threaded to BS EN 10266 (ISO 7).
T-handle operated. Sizes 1/2 - 1in.
Figure 100HU Dezincification resistant copper alloy
ball valve. PTFE seats and seals. Blow-out proof
stem. Fitted with hose union and captive cap.
Lockshield operation. Ends threaded to
BS EN 10266 (ISO 7). Sizes 1/2 - 1in.
Figure 100CT Dezincification resistant copper alloy
ball valve. PTFE seats and seals. Blow-out proof
stem. Compression ends to BS EN 1254-2.
T-handle operated. Pressure/Temperature rating:
5 bar at 120ºC 16 bar at 30ºC. Sizes 15 - 28mm.
Figure 110 Dezincification resistant copper alloy
3-way (T-port) vent valve. PTFE seats and seals.
Blow-out proof stem. Ends threaded to
BS EN 10266 (ISO 7). Wrench operated. Ports
permanently marked. Sizes 1 to 2in.
Figure 100CEXT Dezincification resistant copper
alloy ball valve. PTFE seats and seals. Blow-out
proof stem. Compression ends to BS EN 1254-2.
Fitted with extension stem. Wrench operated.
Pressure/Temperature rating: 5 bar at 120ºC
16 bar at 30ºC
Sizes 15 - 54mm.
Figure 100C Dezincification resistant copper alloy
ball valve. PTFE seats and seals. Blow-out proof
stem. Compression ends to BS EN 1254-2.
Wrench operated. Tested and certified by British
Gas to BS1552:1989.
Pressure/Temperature rating:
5 bar at 120ºC 16 bar at 30ºC Sizes 15 - 54mm.
Figure 100CLS Dezincification resistant copper
alloy ball valve. PTFE seats and seals.
Blow-out proof stem. Compression ends to BS EN
1254-2. Lockshield operation.
Pressure/Temperature rating:
5 bar at 120ºC 16 bar at 30ºC
Sizes 15 - 54mm.
Features
■ Dezincification resistant
copper alloy
■ Hard chrome plated solid DZR ball
■ Full bore
■ Tight shut-off
■ Asbestos free
■ Virgin PTFE seats and EPDM ‘O’ ring
■ Suitable for vapour sealing with
lockshield valves
■ Yellow wrenches available for
gas service
■ Locking device available for figure
100 and 100C
■ Flow charts available
■ WRAS Approved Product
■ Figure 100 and 100C tested and
certified by British Gas.
Figure 100YL and 100CYL with yellow levers have been
tested and certified by British Gas to the relevant
requirements of BS1552 for 1st and 2nd Family Gases
up to 200mbar
3
Hattersley-Section 5a
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Page 4
Fig. 100, 100LS, 100T, 100EXT, 100HU, 100YL
Dezincification Resistant Ball Valves
with Threaded Ends
28
Pressure/Temperature Rating
As shown in pressure/temperature
graph
24
C
B
A
(100)
B
A
(100LS)
B
A (100HU)
4
n
n
A
(100T)
2i
/i
B
16
1 2
C
1
B
to
C
Pressure bar
/
Specification
DZR construction
Blow-out proof stem
Full bore hard chrome plated DZR ball
EPDM ‘O’ ring PTFE seats and stem
seals
BS EN 10266 (ISO 7) Taper internally
threaded end connections
WRAS Approved Product
Optional internal threaded ends
to ANSI B2.1(NPT)
Figure 100YL fitted with yellow lever,
tested and certified by British Gas.
A
(100EXT)
1 4
20
Test Pressures (Hydraulic)
25 bar pneumatic
12
8
4
0
0
20 40 60 80 100 120 140
Temperature ˚C
Material Specification
Component
Lever (100)
Tee Handle (100T)
Lever (100EXT)
Stem Extension (100EXT)
Extension Sleeve (100EXT)
Lockshield Cap
Stem
Stem Seals
‘O’ Ring
Ball (hard chrome plated)
Seat Rings
Body
Dimensions
Nominal Size
A (100 Series)
A (100HU)
B (100, 100YL)
B (100T)
B (100EXT)
B (100HU & 100LS)
C (100, 100YL )
C (100T)
C (100EXT)
Weight (100, 100YL)
Weight (100LS)
Weight (100T)
Weight (100EXT)
Weight (100HU)
in
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
kg
kg
kg
Specification
BS EN
Material
Steel
Aluminium
Aluminium
Brass
Aluminium
Plastic
DZR Copper Alloy
EPDM
EPDM
DZR Copper Alloy
Virgin PTFE
DZR Copper Alloy
1/4
3/8
1/2
3/4
49
37
31
102
44
85
47
105
0.19
0.17
0.26
-
50
37
31
102
44
85
47
105
0.19
0.17
0.26
-
61
86
40
34
105
48
85
47
105
0.25
0.27
0.22
0.30
0.23
70
111
48
43
119
53
105
56
105
0.41
0.41
0.37
0.50
0.29
12164 CW602N
12164 CW602N
12165 CW602N
1
84
132
52
47
123
57
105
56
130
0.67
0.65
0.60
0.72
0.45
11/4
98
63
136
75
130
130
1.12
1.12
1.25
-
11/2
108
69
142
81
130
165
1.64
1.70
1.76
-
2
130
84
158
93
165
165
2.83
2.95
2.92
-
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Page 5
Fig. 110
Dezincification Resistant
3-way (T-port) Vent Valve
28
Pressure/Temperature Rating
As shown in pressure/temperature
graph
24
1i
n
Pressure bar
20
1 1/
16
4
Test Pressures (Hydraulic)
25 bar pneumatic
& 11
/2 in
Specification
90º operation
Hard chrome plated DZR ball
Valve ports permanently marked
Fixed lever
Internally threaded ends to
BS EN 10266 (ISO 7)
Blow-out proof stem
PTFE seats and stem seals
12
8
4
0
0
20 40 60 80 100 120 140
Temperature ˚C
Material Specification
Component
Lever
Stem
Stem Seal
Body Seal
Ball (hard chrome plated)
Seat Rings
Body Ends
Body
Dimensions
Nominal Size
A
B
C
E (=A/2)
Weight (approx)
Specification
BS EN
Material
Aluminium
DZR Copper Alloy
PTFE
EPDM
DZR Copper Alloy
PTFE
DZR Copper Alloy
DZR Copper Alloy
in
mm
mm
mm
mm
kg
1
113
82
120
57
1.7
12164 CW602N
12164 CW602N
12165 CW602N
12165 CW602N
11/4
130
99
150
65
2.5
11/2
147
103
150
74
3.6
C
2
169
116
175
85
5.7
B
A
E
Position 1
FLOW
FLOW
Position 1
DRAIN
Position 2
Position 2
04.06
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Hattersley-Section 5a
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Page 6
Fig. 113
Full Bore Bronze Ball Valve
PN40
44
Pressure/Temperature Rating
1/2” to 2” Sizes
40 bar from -10ºC to 100ºC
18 bar at 140ºC
21/2” and 3” Sizes
25 bar from -10 to 100ºC
18 bar at 140ºC
1/2" to
40
2"
36
Pressure bar
32
Specification
Blow-out proof stem
Full bore hard chrome plated ball
Virgin PTFE seats and stem seals
BS EN 10266 (ISO 7) Taper internally
threaded end connections
28
21/2" & 3"
24
20
16
12
8
4
0
0
40
80
120
Temperature C
160
Material Specification
Component
Lever
Stem
Stem Seals
Ball (hard chrome plated)
Seat Rings
Seat Retainer
Body
Dimensions
Nominal Size
A
B
C
Weight
in
mm
mm
mm
kgs
Specification
BS EN
Material
Steel
Copper Alloy
PTFE
Copper Alloy
PTFE
Bronze
Bronze
1/2
3/4
55
46
82
0.25
62
55
103
0.45
1
73
62
106
0.70
12164 CW603N
ASTM
A107 1020
B16 C36000
12164 CW603N
B16 C36000
1982 CC490K
1982 CC490K
B584 C84400
B584 C84400
11/4
83
70
106
1.15
11/2
92
75
150
1.70
2
107
82
160
2.95
21/2
144
82
162
3
172
115
212
C
B
A
6
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Page 7
Fig. 100C, 100CLS, 100CT, 100CEXT, 100CYL
Dezincification Resistant Ball Valves
with Compression Ends PN16
18
Pressure/Temperature Rating
PN16
5 bar at 120ºC
6 bar 110ºC
10 bar at 65ºC
16 bar 30ºC
16
Pressure bar
14
12
10
Test Pressures (Hydraulic)
25 bar pneumatic
8
6
Specification
Blow-out proof stem
Full bore hard chrome plated DZR ball
Virgin PTFE seats and EPDM ‘O’ ring
Compression ends to BSEN 1254-2
WRAS Approved Product
Figure 100CYL fitted with yellow lever,
tested and certified by British Gas.
4
2
0
0
20 40 60 80 100 120 140
Temperature ˚C
Material Specification
Component
Lever (100C)
Tee Handle
Lever (100CEXT)
Stem Extension (100CEXT)
Extension Sleeve (100CEXT)
Lockshield Cap
Stem
Stem Seals
‘O’ Ring
Ball(hard chrome plated)
Seat Rings
Body
Compression Ring
Compression Nut
Specification
BS EN
Material
Steel
Aluminium
Aluminium
Brass
Aluminium
Plastic
DZR Copper Alloy
EPDM
EPDM
DZR Copper Alloy
Virgin PTFE
DZR Copper Alloy
Brass
Brass
C
B
12164 CW602N
A (100CEXT)
C
12164 CW602N
B
12165 CW602N
12164 CW602N
A (100CT)
Dimensions
Nominal Size
mm
A (100 CSeries)
mm
B (100C, 100CYL)
mm
B (100CLS)
mm
B (100CT)
mm
B (100CEXT)
mm
C (100C, 100CYL ) mm
C (100CT)
mm
C (100CEXT)
mm
Weight (100C, 100CYL) kg
Weight (100CLS)
kg
Weight (100CT)
kg
Weight (100CEXT)
kg
04.06
15
79
40
48
34
105
85
47
105
0.25
0.25
0.25
0.30
22
91
48
48
43
119
105
56
105
0.41
0.41
0.40
0.50
28
98
52
55
47
123
105
56
130
0.67
0.67
0.65
0.72
35
120
63
68
136
130
130
1.10
1.10
1.25
42
132
69
73
142
130
165
1.50
1.58
1.76
54
156
84
86
158
165
165
2.90
2.80
2.92
B
A
(100CLS)
C
B
A (100C)
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Hattersley-Section 5a
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9:46 am
Page 8
Fig 108C
DZR Service Ball Valve
PN16
18
Pressure/Temperature Rating
PN16
5 bar at 120ºC
6 bar at 110ºC
10 bar at 65ºC
16 bar at 30ºC
16
Pressure bar
14
Test Pressures (Hydraulic)
25 bar pneumatic
12
10
8
6
Specification
Chrome plated DZR body
Blow-out proof stem
Hard chrome plated DZR ball
Virgin PTFE seats
Retained lever
Optional screw driver operation (after
lever removed)
Compression ends to BS EN 1254-2
Use with R250 (half hard) copper tube
WRAS approved product
4
2
0
0
20 40 60 80 100 120 140
Temperature ˚C
Material Specification
Component
Lever
Stem
Stem Seals
Ball (hard chrome plated)
Seat Rings
Body (chrome plated)
Body Seal (22mm only)
Compression Ring
Compression Nut
Dimensions
Nominal Size
A
B
C
Weight
Material
Nylon 66
DZR Copper Alloy
EPDM
DZR Copper Alloy
Virgin PTFE
DZR Copper Alloy
EPDM
Brass
Brass
mm
mm
mm
mm
kg
Specification
BS EN
ASTM
12164 CW602N
12164 CW602N
12164 CW602N
12164 CW614N
B455-385
15
66
30
13
0.16
22
68
32
18
0.23
B
C
A
8
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Page 9
Fig. 105, 105T, 105EXT
Full Bore Brass Ball Valves
with Threaded Ends
28
Pressure/Temperature Rating
As shown in pressure/temperature
graph
24
/
1 2
11
/4
16
n
1i
Pressure bar
Test Pressures (Hydraulic)
25 bar pneumatic
to
20
to
2i
n
11
/2 i
Specification
WRAS Approved Product
Nickel Plated body
Blow-out proof stem
Full bore hard chrome plated ball
Virgin PTFE seats
EPDM Stem seals
Internally threaded end connections to
(ISO7-Rp parallel)
n
12
8
4
0
0
20 40 60 80 100 120 140
Temperature ˚C
For chilled water service use Series
100 DZR ball valves
Material Specification
Component
Lever (105)
Tee Handle (105T)
Lever (105EXT)
Extension Adapter (105EXT)
Extension Sleeve (105EXT)
Stem
Stem Seals
Ball (hard chrome plated)
Seat Rings
Body - Nickel Plated
Material
Steel
Aluminium
Aluminium
Brass
Aluminium
Brass
EPDM
Brass
Virgin PTFE
Brass
Specification
BS EN
ASTM
2872-CZ122
B124 Alloy 2
2872-CZ122
B124 Alloy 2
12165 CW617N
B124 Alloy 2
2872-CZ122
B124 Alloy 2
C
B
A
(105)
Dimensions
Nominal Size
A (105 Series)
B (105)
in
mm
mm
1/2
3/4
60
40
69
48
1
83
52
B (105T)
B (105EXT)
C (105)
C (105T)
C (105EXT)
Weight (105)
Weight (105T)
Weight (105EXT)
mm
mm
mm
mm
mm
kg
kg
kg
34
108
85
47
85
0.19
0.18
0.26
43
122
105
56
105
0.33
0.30
0.41
47
125
105
56
105
0.51
0.48
0.59
C
11/4
96
63
11/2
106
69
2
129
83
135
130
141
130
157
165
130
0.92
130
1.40
165
2.36
A
(105EXT)
1.04
1.53
2.53
C
B
B
A
(105T)
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Page 10
Fig. 107MU
Brass Ball Valve with Male Union
PN32
Pressure/Temperature Rating
32 bar from -10 to 120ºC
36
Test Pressures (Hydraulic)
25 bar pneumatic
28
Pressure bar
32
Specification
Nickel Plated body
Blow-out proof stem
Full bore hard chrome plated ball
Virgin PTFE seats and stem seal
Tee handle
Union nut with male tail
threaded BS EN 10266 (ISO 7)
Internal threaded end to BS EN 2779
(ISO 228/1)
For chilled water services use
Series 100 DZR ball valves.
24
20
16
12
8
4
0
0
20 40 60 80 100 120 140
Temperature ˚C
Material Specification
Component
Tee Handle
Stem
Stem Seals
Ball
(hard chrome plated)
Seat Rings
Tail
Tail ‘O’ Ring
Union Nut
Body End
Body
Dimensions
Nominal Size
A
B
C
D
Weight
Material
Aluminium
Brass
PTFE
Brass
Virgin PTFE
Brass
Nitrile
Brass
Brass
Brass
in
mm
mm
mm
mm
kgs
Specification
BS EN
ASTM
12164 CW617N
B124 Alloy 2
12164 CW617N
B124 Alloy 2
12165 CW617N
B124 Alloy 2
12165 CW617N
12165 CW617N
12165 CW617N
B124 Alloy 2
B124 Alloy 2
B124 Alloy 2
1/2
3/4
25
59
33
47
0.28
29
68
43
56
0.48
D
C
A
10
B
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Hattersley-Section 5a
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Page 11
Fig 1807
Dezincification Resistant Strainer
Ball Valve PN25
28
Pressure/Temperature Rating
PN25 - 1/2” to 11/2” Sizes
25 bar -0ºC to 20ºC
7 bar at 120ºC
24
1 /2
1 /2
o1
16
Si
ze
s
ize
2"
12
PN20 - 2” Size
20 bar -0ºC to 20ºC
6 bar at 120ºC
"S
Pressure bar
"t
20
Test Pressure
25 bar pneumatic
8
4
0
0
20 40 60 80 100 120140
Temperature ˚C
Material Specification
Component
Handle
Stem
Stem Seal
Gland Seals
Ball
Material
Aluminium
DZR Copper Alloy
EPDM
Virgin PTFE
DZR Copper Alloy
Hard chrome plated
Virgin PTFE
DZR Copper Alloy
Stainless Steel
Asbestos Free
DZR Copper Alloy
Seat Rings
Body
Screen
Cap Gasket
Cap
Specification
BS EN
ASTM
12164 CW602N
Specification
DZR body
Blow-out proof stem
Hard chrome plated ball
Virgin PTFE seats
T - handle operated
0.8mm diameter perforated 304
stainless steel screen
Drain plug
BS EN 10266 (ISO R7) Taper threaded
WRAS Approved Product
Optional Features
Lever
Extension stem
Fig 103 hose outlet blowdown valve
12164 CW602N
12165 CW602N
AISI 304
12165 CW602N
Dimensions
Nominal Size
A
B
in
mm
mm
1/2
110
31
3/4
129
35
1
151
42
C
D
E
Drain Plug
Weight
mm
mm
mm
BSP
kg
48
38
47
1/4
0.54
60
46
56
1/4
0.80
59
50
56
1/4
1.23
E
D
C
B
A
04.06
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Page 12
Fig 1807C
Dezincification Resistant Strainer
Ball Valve PN16
18
Pressure/Temperature Rating
PN16
5 bar at 120ºC
6 bar at 110ºC
10 bar at 65ºC
16 bar at 30ºC
16
Pressure bar
14
Test Pressure
25 bar pneumatic
12
10
8
6
Specification
DZR body
Blow-out proof stem
Hard chrome plated ball
Virgin PTFE seats
T - handle operated
0.8mm diameter perforated 304
stainless steel screen
Drain plug
Compression ends to BS EN 1254-2
Use with R250 (half hard) copper tube
WRAS Approved Product
Optional Features
Lever
Extension stem
Fig 103 hose outlet blowdown valve
4
2
0
Component
Handle
Stem
Stem Seal
Gland Seals
Ball
Dimensions
Nominal Size
A
B
C
D
E
Drain Plug
Weight
D
20 40 60 80 100 120 140
Temperature ˚C
Material Specification
Material
Aluminium
DZR Copper Alloy
EPDM
Virgin PTFE
DZR Copper Alloy
Hard chrome plated
Virgin PTFE
DZR Copper Alloy
Stainless Steel
Asbestos Free
DZR Copper Alloy
Brass
Brass
Seat Rings
Body
Screen
Cap Gasket
Cap
Compression Ring
Compression Nut
E
0
in
mm
mm
mm
mm
mm
BSP
kg
15
137
45
48
38
47
1/4
0.6
Specification
BS EN
ASTM
12164 CW602N
12164 CW602N
12165 CW602N
AISI 304
12165 CW602N
12165 CW617N
22
159
50
60
46
56
1/4
0.9
B124 C37700
28
175
53
59
50
56
1/4
1.3
C
B
A
12
04.06