High-Speed Parallel Twin-Spindle CNC Lathe

Transcription

High-Speed Parallel Twin-Spindle CNC Lathe
High-Speed Parallel Twin-Spindle CNC Lathe
Suitable for reduced and optimized cycle time!
RAKU-RAKU loader 3 and RAKU-RAKU monitor 3 are standard accessories.
TT-200G is a face and back turning cell supporting the 8” chuck size.
TT-200CMG having additional milling function can configure a combined process integrating cell that provides high versatility.
T-200G is a face or back turning cell, and it will be suitable as an odd-process
cell system if linked with the TT-200G.
RAKU-RAKU loader 3 and RAKU-RAKU monitor 3 are standard accessories.
Improved operability and workability !
High Speed
Loader Feedrate (longitudinal)
120 m / min
8” Chuck Type Machine
One-Spindle One-Turret
Selectable
Twin CNC
8” Chuck Type Machine
Loader, work stocker, turnover unit,
chip conveyor, air blower, counter, etc.
necessary for automatic operation using
the loader are all equipped as standard.
Twin-Spindle Twin- Turret
High Speed
【Linkage Variations】
Loader Feedrate (longitudinal)
120 m / min
Selectable
Chuck Size 8”
Spindle + Turret Type
● Standard Spindle + Standard Turret
● Spindle with C-Axis + Turret with Milling Function
● Process variations (A, B, C, D, odd number) are
selectable.
(B)
(A)
Note : The number of spindles and process variations vary depending on the model.
Low Cost
Loader, work stocker, turnover unit, chip conveyor, air
blower, counter, etc. necessary for automatic operation
using the loader are all equipped as standard.
(B)
(A)
▲ Photo shows (A type) with options.
▲ Photo shows (A type) with options.
Spindle Speed and Output Characteristics
Gantry Loader
Work Feeder
(Standard Type)
C
Note: Variation C is optional.
▲
1
Variations】
【
Machine
Gantry Loader
Work Feeder
(Standard Type)
D
(Twin Loader)
Note: Variation C is optional.
2
▲
Machine
For (Standard or Optional Main Spindle Motor)
Variations】
【
Interference Drawing and Operating Range
Tooling System
Unit
: mm inch
■ All-Holder Type 10-Station Turret
Rotary Tool Holder (X)
Servomotor-driven high-speed indexing system. Boring bar/drill holder and U-drill holder
Drill
16.54"
12.60"
are available with standard type and offset type.
10.24"
Spindle Center
Max. Sw
4.72"
4.13" 1.38"
Offset U-Drill Holder
Oil Hole Drill
6.30"
3"
U-Drill
U-Drill Holder
4.33"
4.3
1"
6.73"
12.20"
4.33"
7.87"
5.51"
6.30"
0.39"
5.91"
4.33"
5.91"
0.39" X-Axis Ref. Point
X-Axis Ref. Point
16.54"
5.9
Drill Socket
4.13"
1.38"
4.72"
6.30"
Drill Socket
4.82"
1.57" X-Axis Stroke
X-Axis Stroke
Z-Axis Stroke
1.65" 3.35"
4.33"
4.82"
3.15"
.
ivel Dia
.
Dia
4.33" 0.28" 5.28"
ing
urn
.T
Max
3.54" 3.15"
5.91"
6.73"
5.91"
1.57" 3.15" 1.97"
Tapping Collet
Z-Axis Stroke
Z-Axis Ref. Point
4
Spindle (R)
7.87"
5
"
.84
3.15
▼ Standard Turret
(All-Holder Type 10-Station Turret)
Tap
"
.12
4.33
"
Rotary Tool Holder (Z)
12.20"
Spindle (L)
rotary tool holders are optionally available.
Z-Axis Ref. Point
spindle C-axis control is optional), the X-axis and Z-axis
0.47"
For the turret with the milling function (turret with
Drill Collet
13.78"
6.30"
16.54"
▲
※
U-Drill
is only Spindle (R).
10-Station Turret
Offset Boring Bar/Drill Holder
16.54"
12.60"
10.24"
Spindle Center
4.13" 1.38"
OD Turning and
Facing Tool
4.72"
"
.53
7.87"
Z-Axis Ref. Point
12.20"
4.33"
Z-Axis Stroke
0.57"
4.72"1.38"
1.57" X-Axis Stroke 5.51"
6.30"
X-Axis Stroke
2"
9"
▲ Turret With The Milling Function
(All-Holder Type 10-Station Turret, Five Rotary Tools at Every Two Stations)
Applicable to TT-200CMG/T-200CMG
Photo shows the left side (L) of TT-200CMG.
6.30"
4.0
5.91"
1.6
6.30"
4
4.3
4.33"
5.9
X-Axis Ref. Point
0.39"
0.39"
X-Axis Ref. Point
16.54"
3"
13.78"
5.91"
4.33"
6.30"
16.54"
▲
1"
※
Unit
6.73"
4.13"
OD Tool Holder
Floor Plan ・ Machine Dimensional Drawing
6.73"
4.02" 1.69"
4.82"
3.15"
ivel Dia.
Max. Sw
g
rnin
. Tu
Max
3.54" 3.15"
5.91"
3"
4.82"
3.15"
5.91"
4.1
Facing Holder
.
Dia
1.57" 3.15" 1.97"
0"
1.57"
6.1
7.87"
4.8
Boring Bar
Z-Axis Stroke
4"
Boring Bar Bush
1.65" 3.35" 0.47"
2"
5.1
Z -Axis Ref. Point
Boring Bar
4.33"
12.20"
4.33
"
Drill Socket
Boring Bar/Drill Holder
Spindle (R)
Spindle (L)
4.33" 0.28" 5.28"
Drill
is only Spindle (R).
: mm inch
(A)
(A)
116.81"
89.76"
13.78"
32.09"
1.46"
14.76"
37.99"
1.06"
84.80"
37.99"
17.52"
121.89"
81.89"
87.80"
81.89"
45.28"
47.52"
▲
3
22.83"
17.52"
121.97"
17.52"
85.91"
52.76"
45.28"
37.99"
84.80"
1.06"
1.65"
6.30"
66.06"
4
▲
32.09"
9.39"
99.72"
22.83"
116.81"
33.41"
87.80"
6.30"
66.06"
47.52"
9.39"
59.06"
122.91"
1.65"
33.41"
99.72"
59.06"
Specifications ・ Contents
Items
Distance Between Spindles
mm inch
Capability
Maximum Turning Diameter
mm inch
Maximum Turning Length
mm inch
X-Axis Travel
mm inch
Travel
Z-Axis Travel
mm inch
Number of Spindles
Spindle Speed
min-1
Spindle
Spindle Nose (Nominal Code)
Through-Hole Diameter
mm inch
Bearing Inside Diameter
mm inch
Number of Turrets
Type of Turret
Turret
Number of Attachable Tools
Height of Square Tool Shank
mm inch
Diameter of Boring Bar Shank
mm inch
Number of Power Tools
Spindle Speed
min-1
Rotary Tool
Maximum Tool Shank Diameter
mm inch
Tool Spindle Taper Hole (Type, Nominal Code)
Tool Spindle Bearing ID
mm inch
m/min inch/min
Rapid Traverse Rate
Feedrate
Jog Feedrate
mm/min inch/min
Main Spindle Motor (30 min/coninuous)
kw HP
Rotary Tool Spindle Motor (10 min/continuous)
kw HP
Motor
Feed Axis Motor
kw HP
Hydraulic Pump Motor
kw HP
Coolant Pump Motor
kw HP
Electric Power
kVA
Required Power
Air Pressure Source
Mpa , NL
Hydraulic Unit Tank
L gal
Tank Capacity
Lubricant Tank
L gal
Coolant Tank
L gal
Machine Height
mm inch
Floor to Spindle Center Height
mm inch
Machine Size
Required Floor Space
mm×mm inch×inch
Machine Weight *2
kg lbs.
350
240
130
160
200
13.78"
9.45"
5.12"
6.30"
7.87"
2
40 ~ 4000 *1
JIS A2-6
63 2.48"
100 3.94"
2
10-Station All-Holder Type
10 + 10
25 1"
40 1 1/2"
Alternate 5 pcs
25 ~ 2500
16 0.63"
AR25
35 1.38"
X:24 / Z:24 X:944.88" / Z:944.88"
X,Z:0 ~ 1260 X,Z:0 ~ 49.61"
7.5/5.5 10/7.3 *1
3.7/1.1 5/1.46
X:1.2 / Z:1.8 X:1.6 / Z:2.4
1.5 + 1.5 2 + 2
0.25 + 0.25 0.33 + 0.33
33.2
0.4, 150
30 + 30 7.92 + 7.92
6.5 1.72
180 47.52
3098 121.97"
1150 45.28"
3122 × 2967 122.91"×116.81"
5800 12760
5900 12980
240 9.45"
130 5.12"
160 6.30"
200 7.87"
1
40 ~ 4000 *1
JIS A2-6
63 2.48"
100 3.94"
1
10-Station All-Holder Type
10
25 1"
40 1 1/2"
Alternate 5 pcs
25 ~ 2500
16 0.63"
AR25
35 1.38"
X:24 / Z:24 X:944.88" / Z:944.88"
X,Z:0 ~ 1260 X,Z:0 ~ 49.61"
7.5/5.5 10/7.3 *1
3.7/1.1 5/1.46
X:1.2 / Z:1.8 X:1.6 / Z:2.4
1.5 2
0.25 0.33
18.1
0.4, 150
30 7.92
6.5 1.72
115 30.36
3098 121.97"
1150 45.28"
2182 × 2967 85.97"×116.81"
3200 7040
3250 7150
160 6.30"
100 3.94"
4 8.8 (×2)
1680 66.14" (120)
705 27.76" (100)
212 8.35" (50)
3-Jaws
φ 32 1.26"
160 6.30"
100 3.94"
4 8.8 (×2)
1318 51.89"(120)
705 27.76" (100)
212 8.35" (50)
3-Jaws
φ 32 1.26"
[ - ] are not provided.
Loader Specifications (A or B Type)
Target Workpiece
Travel (Running Speed)
Hand
Outside Diameter
Length
Weight
X-Axis (longitudinal)
Y-Axis (vertical)
Z-Axis (cross)
Type
Stroke
mm inch
mm inch
kg lbs.
mm inch (m/min)
mm inch (m/min)
mm inch (m/min)
mm inch
Workpiece Feeder Specifications
Number of Pallets
(3 Guide Bars/Pallet)
Loading Capacity
(Per Pallet)
kg lbs.
Maximum Height
mm inch
■ Machine Standard Accessories
Splashguard
Hydraulic Unit
Footswitch for Hydraulic Unit
Coolant Unit (250W)
Lighting Apparatus
Working Tool Set
Instruction Manual
8” Solid Chuck and Cylinder
Chuck Auto Open-Close Function
Chuck Airblow (Outside Spindle)
Signal Tower Light (3-Color)
Chip Conveyor (Caterpillar Type/Rear Discharge)
Total Counter
Tool Holders (Selectable for OD Turning & Facing, or Boring Bar/Drill)
Automatic Power-Off System
Gantry Loader
Work Feeder
* Circled numbers indicate the quantity.
▲
5
16
16
40 88
40 88
450 17.72"
450 17.72"
■ Machine Optional Accessories
○
②
②
②
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②
②
②
②
○
②
⑩
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①
①
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①
①
①
①
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①
⑤
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○
・ Rotary Tool Holder (for X-Axis) *3
・ Rotary Tool Holder (for Z-Axis) *3
・ Collet (for Rotary Tool) *3
・ OD Turning and Facing Tool Holder
・ Boring Bar/Drill Holder
・ Offset Boring Bar/Drill Holder
・ U-Drill Holder
・ Offset U-Drill Holder
・ Boring Bar Bush
・ Drill and U-Drill Socket
・ Special Chuck
・ Spindle Motor : 15/11kw・・・3200/4000min-1
・ Spindle Motor : 11/7.5kw・・・2500/3200/4000min-1
・ Spindle Motor : 7.5/5.5kw・・・2500/3200min-1
・ Spindle Orientation (Disk Brake Type (Max. 360 Point) with M-Function)
・ Coolant Unit (400W)
・ Chip Conveyor (Side Discharge)
・ Chip Bucket
*1 : Optional specification is refer to "Machine Optional Accessories".
*2 : Work feeder, coolant tank, and chip conveyor are not included.
*3 : Applied to TT-200CMG/T-200CMG
* For other optional accessories, please contact us.
NC Unit Specifications
FANUC : 0 i-TD, 0 i-TD(2)
※ Please contact our sales persons for further information.
■ Composition
Specifications ・ Contents
【NC Unit】
NC
Unit
Loader A, B, C Type
Loader D Type
Screen (8.4" Color LCD/MDI)
T-200
0i-TD(2)
0i-TD(2)
+ 0i-TD
0i-TD(2)
+ 0i-TD
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*1
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【Safety Devices】
Front Door Interlock
Front Door Locking Mechanism
Safety Relay
Control Panel Breaker with Tripper
■ Main Function List
Specifications ・ Contents
【Controlled Axes】
Least Input Increment *2
Maximum Programmable Dimension
(±999999.999)
Cs Contour Control
Least Input Increment C *3
Inch/Metric Selection
Interlock
Machine Lock *4
Emergency Stop
Stored Stroke Check 1
Stored Stroke Check 2, 3 *5
Stroke Limit Check Before Movement
Chuck Tailstock Barrie *6
Mirror Image (Each Axis)
Chamfering ON/OFF
Overload Detection *7
Position Switch
0i-TD
●
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CM
▲
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○
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▲
▲
▲
▲
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▲
◎
【Operation】
Auto Run (Memory)
MDI Run
DNC Run *8
DNC Run with Memory Card *8 *9
Program Number Search
Sequence Number Search
Sequence Number Collation and Stop
Wrong Operation Preventive
Buffer Register
Dry Run
Single Block
Jog Feed
Manual Reference Point Return
Dogless Reference Point Setting
Manual Handle Feed, 1 Unit
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【Interpolating Functions】
Positioning (G00)
Exact Stop Mode (G61)
Tapping Mode (G63)
Cutting Mode (G64)
Exact Stop (G09)
Linear Interpolation (G01)
Circular Interpolation (G02/03)
Dwell (G04)
Polar Coordinate Interpolation
Cylindrical Interpolation
Thread Cutting
0i-TD
Specifications ・ Contents
0i-TD
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◎
Backlash Compensation by Rapid Traverse
/ Feedrate
▲
【Feed Functions】
TT-200
【Software】
RAKU-RAKU Monitor 3
RAKU-RAKU Loader 3
Measurement Monitor 3
Multiple Thread Cutting
Thread Cutting Cycle and Retraction
Continuous Thread Cutting
Variable Lead Thread Cutting
Reference Point Return (G28)
Reference Point Return Check (G27)
2nd Reference Point Return (G30)
3rd, 4th Reference Point Return
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CM
CM
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Rapid Traverse Override (F0,25%,50%,100%)
Feed Per Minute
Feed Per Revolution
Constant Tangential Speed Control
Cutting Feedrate Clamp
Automatic Acceleration/Deceleration
Rapid Traverse Bell-Shaped Accel/Decel
Linear Accel/Decel After Feedrate Interpolation
Feedrate Override (15 Steps)
Jog Override (15 Steps)
Override Cancel
Manual Feed Per Revolution
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▲
【Program Input】
Tape Code (EIA/ISO Auto Recognition)
Label Skip
Parity Check
Control In/Out
Optional Block Skip, 1 Piece
Optional Block Skip (2 to 9 Pieces)
Program Number O4 Digits
Sequence Number N5 Digits
Absolute/Incremental Command
Decimal Point Input/
Pocket Calculator Type Decimal Point Input
Diameter/Radius Programming (X-Axis)
Coordinate System Setting (G50)
Auto Coordinate System Setting
Drawing Dimension Direct Input *10
G-Code System A
G-Code System B/C
Chamfering/Corner R Programming *11
Programmable Data Input
Sub Program Call (10 Levels)
Custom Macro
Additional Custom Macro Common Variables
Single Canned Cycle
Combined Canned Cycle
Combined Canned Cycle Ⅱ
Drilling Canned Cycle
Arc Radius Programming
Macro Executor *12
Coordinate System Shift
Coordinate System Shift Direct Input
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【Miscellaneous Functions/
Spindle Functions】
M Function (M3 Digits)
Second Miscellaneous Function (B Function)
Spindle Functions (S4 Digits)
Constant Surface Speed Control
Spindle Orientation
Rigid Tap (Spindle Center)
Rigid Tap (Rotating Tool)
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CM
【Tool Functions/Tool Offset Functions】
T Function (T2+2 Digits)
Tool Offsets, 64 Pieces *13
Tool Offsets, 99 Pieces
Tool Offsets, 128 Pieces *14
Tool Position Offset
Tool Diameter/Nose R Compensation
Tool Geometry/Wear Compensation
Tool Offset Counter Input
Tool Offset Measured Value Direct Input
Tool Offset Measured Value Direct Input B *15
Tool Life Management *16
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【Editing】
Part Program Memory Capacity 521Kbyte
(1280m) *13
Part Program Memory Capacity 1Mbyte *14
Registrable Programs, 400 Programs *13
Registrable Programs, 800 Programs *14
Program Editing
Program Protection
Extended Program Editing
Background Editing
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【Setting/Display】
Status Display
Clock Function
Current Position Display
Program Comment Display (31 Characters)
Parameter Setting and Display
Alarm Display
Alarm Log Display
Operator Massage Log Display
Operation Log Display
Run Hours and Parts Count Display
Actual Speed Display
Actual Spindle Speed and T Code Display
Floppy Cassette Directory Display
Grouped Directory Display and Punching
Servo Adjustment Screen
Maintenance Information Screen
Data Protection Key, 1 Kind
Help Function
Self Diagnostic Function
Scheduled Maintenance Screen
Hardware & Software System Configuration Display
Graphic Display
Dynamic Graphic Display
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【Display Languages】
English
Other language *17
Display Language Dynamic Switching
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▲
▲
【Data I/O】
Reader/Puncher Interface for 1ch
Fast Data Server
External Message
External Workpiece Number Search
Memory Card I/O
● : Standard ○ : Optional ◎ : Special
▲ : Parameter setting is required.
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◎
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◎
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- : None
(Note: Normally, the parameters need not to be changed. If the
parameters are to be set or changed, understand completely the
functions of such parameters. Wrong setting could cause the machine
to be moved unexpectedly, resulting in machine or workpiece damage or
personal injury.)
CM : C-Axis/Milling Standard Specification.
*1) I/O addition and the PC change are necessary.
*2) 0.001mm、 0.0001inch、 0.001deg(for CM type)
*3) IS-C 0.0001mm 0.0001deg 0.00001inch.
*4) Addition of switch is required.
*5) Not coexistent with chuck tailstock barrier.
*6) Not coexistent with Stored Stroke Check 2, 3.
*7) Required when RAKU-RAKU Monitor 3 is used.
*8) DNC run mode transfer switch is required.
*9) CF card and adaptor is required.
*10) Not coexistent with chamfering/corner R.
*11) Not coexistent with drawing dimension direct input.
*12) Required when RAKU-RAKU Monitor 3/RAKU-RAKU
Loader 3 is used.
*13) Sub NC.(TT-200)
*14) Main NC、 Two system total number.
*15) Tool setter is required.
*16) Cannot be used when RAKU-RAKU Monitor 3 is installed.
*17) Japanese (Kanji), German, French, Spanish, Italian,
Chinese (traditional), Chinese (simplified), Korean,
Portuguese, Dutch, Danish, Swedish, Hungarian, Czech,
Polish, Russian, Turkish
【Accuracy Offset Functions】
Backlash Compensation
▲
6
▲
■ Machine Specifications (With A or B Type Loader)
TAKISAWA MACHINE TOOL CO., LTD.
983 Natsukawa, Kita-ku, Okayama 701-0164, JAPAN
Telephone : (81) 86-293-1500
Fax
: (81) 86-293-5799
■ Overseas Network
THAILAND
Takisawa (Thailand) CO.,LTD.
Telephone : (66)2726-1530-2 Fax : (66)2726-1533
Website
: http://www.takisawa.co.jp
INDONESIA
E-mail
: tkj-1@takisawa.co.jp (America)
Takisawa Machine Tool Indonesia Representative Office
Telephone : (62)21-4534310
Fax : (62)21-4534778
INDIA
SAP Takisawa Machine Tools Private Ltd.
Takisawa Mchine Tool India Liaison Office
Telephone : (91)80-26662386 Fax : (91) 80-26662392
CHINA
Takisawa (Shanghai) Co., Ltd.
Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905
USA
Takisawa, Inc.
Telephone : (1) 847-419-0046
GERMANY
Takisawa Machine Tool Germany Representative Office
Telephone : (49)2056-2598-15 Fax : (49)2056-5994-79
ENGLAND
Takisawa UK Ltd.
Telephone : (44)1527-522211
tkj-2@takisawa.co.jp (Europe)
tkj-3@takisawa.co.jp (Asia)
Japanese laws prohibit this machine from being used to develop or manufacture “weapons of mass destruction” or
“conventional arms”, as well as from being used to process parts for them.
Export of the product may require the permission of governmental authorities of the country from where the product is exported.
Should you wish to resell, transfer or export the product, please notify Takisawa Machine Tool Co., Ltd. or our distributor in advance.
*The appearance, specifications, and relevant software of the product are subject to change for improvement without notice.
*Please make an inquiry to our sales representatives for details of the product.
NC56E1009EA2000A
Fax : (1) 847-419-0043
Fax : (44)1527-510728