High-Speed Parallel Twin-Spindle CNC Lathe
Transcription
High-Speed Parallel Twin-Spindle CNC Lathe
High-Speed Parallel Twin-Spindle CNC Lathe Suitable for reduced and optimized cycle time! RAKU-RAKU loader 3 and RAKU-RAKU monitor 3 are standard accessories. TT-200G is a face and back turning cell supporting the 8” chuck size. TT-200CMG having additional milling function can configure a combined process integrating cell that provides high versatility. T-200G is a face or back turning cell, and it will be suitable as an odd-process cell system if linked with the TT-200G. RAKU-RAKU loader 3 and RAKU-RAKU monitor 3 are standard accessories. Improved operability and workability ! High Speed Loader Feedrate (longitudinal) 120 m / min 8” Chuck Type Machine One-Spindle One-Turret Selectable Twin CNC 8” Chuck Type Machine Loader, work stocker, turnover unit, chip conveyor, air blower, counter, etc. necessary for automatic operation using the loader are all equipped as standard. Twin-Spindle Twin- Turret High Speed 【Linkage Variations】 Loader Feedrate (longitudinal) 120 m / min Selectable Chuck Size 8” Spindle + Turret Type ● Standard Spindle + Standard Turret ● Spindle with C-Axis + Turret with Milling Function ● Process variations (A, B, C, D, odd number) are selectable. (B) (A) Note : The number of spindles and process variations vary depending on the model. Low Cost Loader, work stocker, turnover unit, chip conveyor, air blower, counter, etc. necessary for automatic operation using the loader are all equipped as standard. (B) (A) ▲ Photo shows (A type) with options. ▲ Photo shows (A type) with options. Spindle Speed and Output Characteristics Gantry Loader Work Feeder (Standard Type) C Note: Variation C is optional. ▲ 1 Variations】 【 Machine Gantry Loader Work Feeder (Standard Type) D (Twin Loader) Note: Variation C is optional. 2 ▲ Machine For (Standard or Optional Main Spindle Motor) Variations】 【 Interference Drawing and Operating Range Tooling System Unit : mm inch ■ All-Holder Type 10-Station Turret Rotary Tool Holder (X) Servomotor-driven high-speed indexing system. Boring bar/drill holder and U-drill holder Drill 16.54" 12.60" are available with standard type and offset type. 10.24" Spindle Center Max. Sw 4.72" 4.13" 1.38" Offset U-Drill Holder Oil Hole Drill 6.30" 3" U-Drill U-Drill Holder 4.33" 4.3 1" 6.73" 12.20" 4.33" 7.87" 5.51" 6.30" 0.39" 5.91" 4.33" 5.91" 0.39" X-Axis Ref. Point X-Axis Ref. Point 16.54" 5.9 Drill Socket 4.13" 1.38" 4.72" 6.30" Drill Socket 4.82" 1.57" X-Axis Stroke X-Axis Stroke Z-Axis Stroke 1.65" 3.35" 4.33" 4.82" 3.15" . ivel Dia . Dia 4.33" 0.28" 5.28" ing urn .T Max 3.54" 3.15" 5.91" 6.73" 5.91" 1.57" 3.15" 1.97" Tapping Collet Z-Axis Stroke Z-Axis Ref. Point 4 Spindle (R) 7.87" 5 " .84 3.15 ▼ Standard Turret (All-Holder Type 10-Station Turret) Tap " .12 4.33 " Rotary Tool Holder (Z) 12.20" Spindle (L) rotary tool holders are optionally available. Z-Axis Ref. Point spindle C-axis control is optional), the X-axis and Z-axis 0.47" For the turret with the milling function (turret with Drill Collet 13.78" 6.30" 16.54" ▲ ※ U-Drill is only Spindle (R). 10-Station Turret Offset Boring Bar/Drill Holder 16.54" 12.60" 10.24" Spindle Center 4.13" 1.38" OD Turning and Facing Tool 4.72" " .53 7.87" Z-Axis Ref. Point 12.20" 4.33" Z-Axis Stroke 0.57" 4.72"1.38" 1.57" X-Axis Stroke 5.51" 6.30" X-Axis Stroke 2" 9" ▲ Turret With The Milling Function (All-Holder Type 10-Station Turret, Five Rotary Tools at Every Two Stations) Applicable to TT-200CMG/T-200CMG Photo shows the left side (L) of TT-200CMG. 6.30" 4.0 5.91" 1.6 6.30" 4 4.3 4.33" 5.9 X-Axis Ref. Point 0.39" 0.39" X-Axis Ref. Point 16.54" 3" 13.78" 5.91" 4.33" 6.30" 16.54" ▲ 1" ※ Unit 6.73" 4.13" OD Tool Holder Floor Plan ・ Machine Dimensional Drawing 6.73" 4.02" 1.69" 4.82" 3.15" ivel Dia. Max. Sw g rnin . Tu Max 3.54" 3.15" 5.91" 3" 4.82" 3.15" 5.91" 4.1 Facing Holder . Dia 1.57" 3.15" 1.97" 0" 1.57" 6.1 7.87" 4.8 Boring Bar Z-Axis Stroke 4" Boring Bar Bush 1.65" 3.35" 0.47" 2" 5.1 Z -Axis Ref. Point Boring Bar 4.33" 12.20" 4.33 " Drill Socket Boring Bar/Drill Holder Spindle (R) Spindle (L) 4.33" 0.28" 5.28" Drill is only Spindle (R). : mm inch (A) (A) 116.81" 89.76" 13.78" 32.09" 1.46" 14.76" 37.99" 1.06" 84.80" 37.99" 17.52" 121.89" 81.89" 87.80" 81.89" 45.28" 47.52" ▲ 3 22.83" 17.52" 121.97" 17.52" 85.91" 52.76" 45.28" 37.99" 84.80" 1.06" 1.65" 6.30" 66.06" 4 ▲ 32.09" 9.39" 99.72" 22.83" 116.81" 33.41" 87.80" 6.30" 66.06" 47.52" 9.39" 59.06" 122.91" 1.65" 33.41" 99.72" 59.06" Specifications ・ Contents Items Distance Between Spindles mm inch Capability Maximum Turning Diameter mm inch Maximum Turning Length mm inch X-Axis Travel mm inch Travel Z-Axis Travel mm inch Number of Spindles Spindle Speed min-1 Spindle Spindle Nose (Nominal Code) Through-Hole Diameter mm inch Bearing Inside Diameter mm inch Number of Turrets Type of Turret Turret Number of Attachable Tools Height of Square Tool Shank mm inch Diameter of Boring Bar Shank mm inch Number of Power Tools Spindle Speed min-1 Rotary Tool Maximum Tool Shank Diameter mm inch Tool Spindle Taper Hole (Type, Nominal Code) Tool Spindle Bearing ID mm inch m/min inch/min Rapid Traverse Rate Feedrate Jog Feedrate mm/min inch/min Main Spindle Motor (30 min/coninuous) kw HP Rotary Tool Spindle Motor (10 min/continuous) kw HP Motor Feed Axis Motor kw HP Hydraulic Pump Motor kw HP Coolant Pump Motor kw HP Electric Power kVA Required Power Air Pressure Source Mpa , NL Hydraulic Unit Tank L gal Tank Capacity Lubricant Tank L gal Coolant Tank L gal Machine Height mm inch Floor to Spindle Center Height mm inch Machine Size Required Floor Space mm×mm inch×inch Machine Weight *2 kg lbs. 350 240 130 160 200 13.78" 9.45" 5.12" 6.30" 7.87" 2 40 ~ 4000 *1 JIS A2-6 63 2.48" 100 3.94" 2 10-Station All-Holder Type 10 + 10 25 1" 40 1 1/2" Alternate 5 pcs 25 ~ 2500 16 0.63" AR25 35 1.38" X:24 / Z:24 X:944.88" / Z:944.88" X,Z:0 ~ 1260 X,Z:0 ~ 49.61" 7.5/5.5 10/7.3 *1 3.7/1.1 5/1.46 X:1.2 / Z:1.8 X:1.6 / Z:2.4 1.5 + 1.5 2 + 2 0.25 + 0.25 0.33 + 0.33 33.2 0.4, 150 30 + 30 7.92 + 7.92 6.5 1.72 180 47.52 3098 121.97" 1150 45.28" 3122 × 2967 122.91"×116.81" 5800 12760 5900 12980 240 9.45" 130 5.12" 160 6.30" 200 7.87" 1 40 ~ 4000 *1 JIS A2-6 63 2.48" 100 3.94" 1 10-Station All-Holder Type 10 25 1" 40 1 1/2" Alternate 5 pcs 25 ~ 2500 16 0.63" AR25 35 1.38" X:24 / Z:24 X:944.88" / Z:944.88" X,Z:0 ~ 1260 X,Z:0 ~ 49.61" 7.5/5.5 10/7.3 *1 3.7/1.1 5/1.46 X:1.2 / Z:1.8 X:1.6 / Z:2.4 1.5 2 0.25 0.33 18.1 0.4, 150 30 7.92 6.5 1.72 115 30.36 3098 121.97" 1150 45.28" 2182 × 2967 85.97"×116.81" 3200 7040 3250 7150 160 6.30" 100 3.94" 4 8.8 (×2) 1680 66.14" (120) 705 27.76" (100) 212 8.35" (50) 3-Jaws φ 32 1.26" 160 6.30" 100 3.94" 4 8.8 (×2) 1318 51.89"(120) 705 27.76" (100) 212 8.35" (50) 3-Jaws φ 32 1.26" [ - ] are not provided. Loader Specifications (A or B Type) Target Workpiece Travel (Running Speed) Hand Outside Diameter Length Weight X-Axis (longitudinal) Y-Axis (vertical) Z-Axis (cross) Type Stroke mm inch mm inch kg lbs. mm inch (m/min) mm inch (m/min) mm inch (m/min) mm inch Workpiece Feeder Specifications Number of Pallets (3 Guide Bars/Pallet) Loading Capacity (Per Pallet) kg lbs. Maximum Height mm inch ■ Machine Standard Accessories Splashguard Hydraulic Unit Footswitch for Hydraulic Unit Coolant Unit (250W) Lighting Apparatus Working Tool Set Instruction Manual 8” Solid Chuck and Cylinder Chuck Auto Open-Close Function Chuck Airblow (Outside Spindle) Signal Tower Light (3-Color) Chip Conveyor (Caterpillar Type/Rear Discharge) Total Counter Tool Holders (Selectable for OD Turning & Facing, or Boring Bar/Drill) Automatic Power-Off System Gantry Loader Work Feeder * Circled numbers indicate the quantity. ▲ 5 16 16 40 88 40 88 450 17.72" 450 17.72" ■ Machine Optional Accessories ○ ② ② ② ○ ○ ○ ② ② ② ② ○ ② ⑩ ○ ○ ○ ○ ○ ① ① ○ ○ ○ ① ① ① ① ○ ① ⑤ ○ ○ ○ ・ Rotary Tool Holder (for X-Axis) *3 ・ Rotary Tool Holder (for Z-Axis) *3 ・ Collet (for Rotary Tool) *3 ・ OD Turning and Facing Tool Holder ・ Boring Bar/Drill Holder ・ Offset Boring Bar/Drill Holder ・ U-Drill Holder ・ Offset U-Drill Holder ・ Boring Bar Bush ・ Drill and U-Drill Socket ・ Special Chuck ・ Spindle Motor : 15/11kw・・・3200/4000min-1 ・ Spindle Motor : 11/7.5kw・・・2500/3200/4000min-1 ・ Spindle Motor : 7.5/5.5kw・・・2500/3200min-1 ・ Spindle Orientation (Disk Brake Type (Max. 360 Point) with M-Function) ・ Coolant Unit (400W) ・ Chip Conveyor (Side Discharge) ・ Chip Bucket *1 : Optional specification is refer to "Machine Optional Accessories". *2 : Work feeder, coolant tank, and chip conveyor are not included. *3 : Applied to TT-200CMG/T-200CMG * For other optional accessories, please contact us. NC Unit Specifications FANUC : 0 i-TD, 0 i-TD(2) ※ Please contact our sales persons for further information. ■ Composition Specifications ・ Contents 【NC Unit】 NC Unit Loader A, B, C Type Loader D Type Screen (8.4" Color LCD/MDI) T-200 0i-TD(2) 0i-TD(2) + 0i-TD 0i-TD(2) + 0i-TD ● ● *1 ● ● ◎ ● ● ◎ ● ○ ○ ● ● ○ ○ ● 【Safety Devices】 Front Door Interlock Front Door Locking Mechanism Safety Relay Control Panel Breaker with Tripper ■ Main Function List Specifications ・ Contents 【Controlled Axes】 Least Input Increment *2 Maximum Programmable Dimension (±999999.999) Cs Contour Control Least Input Increment C *3 Inch/Metric Selection Interlock Machine Lock *4 Emergency Stop Stored Stroke Check 1 Stored Stroke Check 2, 3 *5 Stroke Limit Check Before Movement Chuck Tailstock Barrie *6 Mirror Image (Each Axis) Chamfering ON/OFF Overload Detection *7 Position Switch 0i-TD ● ● CM ▲ ● ● ○ ● ● ▲ ▲ ▲ ▲ ● ▲ ◎ 【Operation】 Auto Run (Memory) MDI Run DNC Run *8 DNC Run with Memory Card *8 *9 Program Number Search Sequence Number Search Sequence Number Collation and Stop Wrong Operation Preventive Buffer Register Dry Run Single Block Jog Feed Manual Reference Point Return Dogless Reference Point Setting Manual Handle Feed, 1 Unit ● ● ◎ ◎ ● ● ● ▲ ● ● ● ● ● ● ● 【Interpolating Functions】 Positioning (G00) Exact Stop Mode (G61) Tapping Mode (G63) Cutting Mode (G64) Exact Stop (G09) Linear Interpolation (G01) Circular Interpolation (G02/03) Dwell (G04) Polar Coordinate Interpolation Cylindrical Interpolation Thread Cutting 0i-TD Specifications ・ Contents 0i-TD ● ● ● ● ● ● ● ◎ Backlash Compensation by Rapid Traverse / Feedrate ▲ 【Feed Functions】 TT-200 【Software】 RAKU-RAKU Monitor 3 RAKU-RAKU Loader 3 Measurement Monitor 3 Multiple Thread Cutting Thread Cutting Cycle and Retraction Continuous Thread Cutting Variable Lead Thread Cutting Reference Point Return (G28) Reference Point Return Check (G27) 2nd Reference Point Return (G30) 3rd, 4th Reference Point Return ● ● ● ● ● ● ● ● CM CM ● Rapid Traverse Override (F0,25%,50%,100%) Feed Per Minute Feed Per Revolution Constant Tangential Speed Control Cutting Feedrate Clamp Automatic Acceleration/Deceleration Rapid Traverse Bell-Shaped Accel/Decel Linear Accel/Decel After Feedrate Interpolation Feedrate Override (15 Steps) Jog Override (15 Steps) Override Cancel Manual Feed Per Revolution ● ● ● ● ● ● ● ● ● ● ● ▲ 【Program Input】 Tape Code (EIA/ISO Auto Recognition) Label Skip Parity Check Control In/Out Optional Block Skip, 1 Piece Optional Block Skip (2 to 9 Pieces) Program Number O4 Digits Sequence Number N5 Digits Absolute/Incremental Command Decimal Point Input/ Pocket Calculator Type Decimal Point Input Diameter/Radius Programming (X-Axis) Coordinate System Setting (G50) Auto Coordinate System Setting Drawing Dimension Direct Input *10 G-Code System A G-Code System B/C Chamfering/Corner R Programming *11 Programmable Data Input Sub Program Call (10 Levels) Custom Macro Additional Custom Macro Common Variables Single Canned Cycle Combined Canned Cycle Combined Canned Cycle Ⅱ Drilling Canned Cycle Arc Radius Programming Macro Executor *12 Coordinate System Shift Coordinate System Shift Direct Input ● ● ● ● ● ◎ ● ● ● ● ● ● ● ▲ ● ▲ ● ● ● ● ● ● ● ● ● ● ● ● ● 【Miscellaneous Functions/ Spindle Functions】 M Function (M3 Digits) Second Miscellaneous Function (B Function) Spindle Functions (S4 Digits) Constant Surface Speed Control Spindle Orientation Rigid Tap (Spindle Center) Rigid Tap (Rotating Tool) ● ● ● ● ● ● CM 【Tool Functions/Tool Offset Functions】 T Function (T2+2 Digits) Tool Offsets, 64 Pieces *13 Tool Offsets, 99 Pieces Tool Offsets, 128 Pieces *14 Tool Position Offset Tool Diameter/Nose R Compensation Tool Geometry/Wear Compensation Tool Offset Counter Input Tool Offset Measured Value Direct Input Tool Offset Measured Value Direct Input B *15 Tool Life Management *16 ● ● ○ ● ● ● ● ● ● ○ ● 【Editing】 Part Program Memory Capacity 521Kbyte (1280m) *13 Part Program Memory Capacity 1Mbyte *14 Registrable Programs, 400 Programs *13 Registrable Programs, 800 Programs *14 Program Editing Program Protection Extended Program Editing Background Editing ● ● ● ● ● ● ● ● 【Setting/Display】 Status Display Clock Function Current Position Display Program Comment Display (31 Characters) Parameter Setting and Display Alarm Display Alarm Log Display Operator Massage Log Display Operation Log Display Run Hours and Parts Count Display Actual Speed Display Actual Spindle Speed and T Code Display Floppy Cassette Directory Display Grouped Directory Display and Punching Servo Adjustment Screen Maintenance Information Screen Data Protection Key, 1 Kind Help Function Self Diagnostic Function Scheduled Maintenance Screen Hardware & Software System Configuration Display Graphic Display Dynamic Graphic Display ● ● ● ● ● ● ● ● ▲ ● ● ● ● ● ● ● ● ● ● ● ● ● ○ 【Display Languages】 English Other language *17 Display Language Dynamic Switching ● ▲ ▲ 【Data I/O】 Reader/Puncher Interface for 1ch Fast Data Server External Message External Workpiece Number Search Memory Card I/O ● : Standard ○ : Optional ◎ : Special ▲ : Parameter setting is required. ● ◎ ● ◎ ● - : None (Note: Normally, the parameters need not to be changed. If the parameters are to be set or changed, understand completely the functions of such parameters. Wrong setting could cause the machine to be moved unexpectedly, resulting in machine or workpiece damage or personal injury.) CM : C-Axis/Milling Standard Specification. *1) I/O addition and the PC change are necessary. *2) 0.001mm、 0.0001inch、 0.001deg(for CM type) *3) IS-C 0.0001mm 0.0001deg 0.00001inch. *4) Addition of switch is required. *5) Not coexistent with chuck tailstock barrier. *6) Not coexistent with Stored Stroke Check 2, 3. *7) Required when RAKU-RAKU Monitor 3 is used. *8) DNC run mode transfer switch is required. *9) CF card and adaptor is required. *10) Not coexistent with chamfering/corner R. *11) Not coexistent with drawing dimension direct input. *12) Required when RAKU-RAKU Monitor 3/RAKU-RAKU Loader 3 is used. *13) Sub NC.(TT-200) *14) Main NC、 Two system total number. *15) Tool setter is required. *16) Cannot be used when RAKU-RAKU Monitor 3 is installed. *17) Japanese (Kanji), German, French, Spanish, Italian, Chinese (traditional), Chinese (simplified), Korean, Portuguese, Dutch, Danish, Swedish, Hungarian, Czech, Polish, Russian, Turkish 【Accuracy Offset Functions】 Backlash Compensation ▲ 6 ▲ ■ Machine Specifications (With A or B Type Loader) TAKISAWA MACHINE TOOL CO., LTD. 983 Natsukawa, Kita-ku, Okayama 701-0164, JAPAN Telephone : (81) 86-293-1500 Fax : (81) 86-293-5799 ■ Overseas Network THAILAND Takisawa (Thailand) CO.,LTD. Telephone : (66)2726-1530-2 Fax : (66)2726-1533 Website : http://www.takisawa.co.jp INDONESIA E-mail : tkj-1@takisawa.co.jp (America) Takisawa Machine Tool Indonesia Representative Office Telephone : (62)21-4534310 Fax : (62)21-4534778 INDIA SAP Takisawa Machine Tools Private Ltd. Takisawa Mchine Tool India Liaison Office Telephone : (91)80-26662386 Fax : (91) 80-26662392 CHINA Takisawa (Shanghai) Co., Ltd. Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905 USA Takisawa, Inc. Telephone : (1) 847-419-0046 GERMANY Takisawa Machine Tool Germany Representative Office Telephone : (49)2056-2598-15 Fax : (49)2056-5994-79 ENGLAND Takisawa UK Ltd. Telephone : (44)1527-522211 tkj-2@takisawa.co.jp (Europe) tkj-3@takisawa.co.jp (Asia) Japanese laws prohibit this machine from being used to develop or manufacture “weapons of mass destruction” or “conventional arms”, as well as from being used to process parts for them. Export of the product may require the permission of governmental authorities of the country from where the product is exported. Should you wish to resell, transfer or export the product, please notify Takisawa Machine Tool Co., Ltd. or our distributor in advance. *The appearance, specifications, and relevant software of the product are subject to change for improvement without notice. *Please make an inquiry to our sales representatives for details of the product. NC56E1009EA2000A Fax : (1) 847-419-0043 Fax : (44)1527-510728