pecmec`15 1 - Panimalar Engineering College
Transcription
pecmec`15 1 - Panimalar Engineering College
PECMEC’15 1 PECMEC’15 2 PECMEC’15 NANOROBOTICS Nanorobotics is the emerging technology field creating machines or robots whose components are at or close to the scale of a nanometer (10−9 meters). More specifically, nanorobotics refers to the nanotechnology engineering discipline of designing and building nanorobots, with devices ranging in size from 0.1–10 micrometers and constructed of nanoscale or molecular components.[4][5] The names nanobots, nanoids, nanites, nanomachines, or nanomites have also been used to describe these devices currently under research and development. Nanomachines are largely in the research-and-development phase, but some primitive molecular machines and nanomotors have been tested. An example is a sensor having a switch approximately 1.5 nanometers across, capable of counting specific molecules in a chemical sample. The first useful applications of nanomachines might be in medical technology, which could be used to identify and destroy cancer cells. Marching of Medical Nano-Robots 3 PECMEC’15 Another potential application is the detection of toxic chemicals, and the measurement of their concentrations, in the environment. Rice University has demonstrated a singlemolecule car developed by a chemical process and including buckyballs for wheels. It is actuated by controlling the environmental temperature and by positioning a scanning tunneling microscope tip. Another definition is a robot that allows precision interactions with nanoscale objects, or can manipulate with nanoscale resolution. Such devices are more related to microscopy or scanning probe microscopy, instead of the description of nanorobots as molecular machine. Following the microscopy definition even a large apparatus such as an atomic force microscope can be considered a nanorobotic instrument when configured to perform nanomanipulation. For this perspective, macroscale robots or microrobots that can move with nanoscale precision can also be considered nanorobots. Nanorobotics theory According to Richard Feynman, it was his former graduate student and collaborator Albert Hibbs who originally suggested to him (circa 1959) the idea of a medical use for Feynman's theoretical micromachines (see nanotechnology). Hibbs suggested that certain repair machines might one day be reduced in size to the point that it would, in theory, be possible to (as Feynman put it) "swallow the doctor". The idea was incorporated into Feynman's 1959 essay There's Plenty of Room at the Bottom. Since nanorobots would be microscopic in size, it would probably be necessary for very large numbers of them to work together to perform microscopic and macroscopic tasks. These nanorobot swarms, both those incapable of replication (as in utility fog) and those capable of unconstrained replication in the natural environment (as in grey goo and its less common variants, are found in many science fiction stories, such as the Borg nanoprobes in Star Trek and The Outer Limits episode The New Breed. Some proponents of nanorobotics, in reaction to the grey goo scenarios that they earlier helped to propagate, hold the view that nanorobots capable of replication outside of a restricted factory environment do not form a necessary part of a purported productive nanotechnology, and that the process of self-replication, if it were ever to be developed, 4 PECMEC’15 could be made inherently safe. They further assert that their current plans for developing and using molecular manufacturing do not in fact include free-foraging replicators. The most detailed theoretical discussion of nanorobotics, including specific design issues such as sensing, power communication, navigation, manipulation, locomotion, and onboard computation, has been presented in the medical context of nanomedicine by Robert Freitas. Some of these discussions remain at the level of unbuildable generality and do not approach the level of detailed engineering. Biochip The joint use of nanoelectronics, photolithography, and new biomaterials provides a possible approach to manufacturing nanorobots for common medical applications, such as for surgical instrumentation, diagnosis and drug delivery.[15][16][17] This method for manufacturing on nanotechnology scale is currently in use in the electronics industry. So, practical nanorobots should be integrated as nanoelectronics devices, which will allow tele-operation and advanced capabilities for medical instrumentation. Nubots Nubot is an abbreviation for "nucleic acid robot." Nubots are organic molecular machines at the nanoscale. DNA structure can provide means to assemble 2D and 3D nanomechanical devices. DNA based machines can be activated using small molecules, proteins and other molecules of DNA. Biological circuit gates based on DNA materials have been engineered as molecular machines to allow in-vitro drug delivery for targeted health problems. Such material based systems would work most closely to smart biomaterial drug system delivery, while not allowing precise in vivo teleoperation of such engineered prototypes. Surface-bound systems A number of reports have demonstrated the attachment of synthetic molecular motors to surfaces. These primitive nanomachines have been shown to undergo machine-like motions when confined to the surface of a macroscopic material. The surface anchored motors could potentially be used to move and position nanoscale materials on a surface in the manner of a conveyor belt. 5 PECMEC’15 Positional nanoassembly Nanofactory Collaboration, founded by Robert Freitas and Ralph Merkle in 2000 and involving 23 researchers from 10 organizations and 4 countries, focuses on developing a practical research agenda specifically aimed at developing positionally-controlled diamond mechanosynthesis and a diamondoid nanofactory that would have the capability of building diamondoid medical nanorobots. Bacteria-based This approach proposes the use of biological microorganisms, like the bacterium Escherichia coli. Thus the model uses a flagellum for propulsion purposes. Electromagnetic fields normally control the motion of this kind of biological integrated device. Chemists at the University of Nebraska have created a humidity gauge by fusing a bacteria to a silicone computer chip. Virus-based Retroviruses can be retrained to attach to cells and replace DNA. They go through a process called reverse transcription to deliver genetic packaging in a vector. Usually, these devices are Pol - Gag genes of the virus for the Capsid and Delivery system. This process is called retroviral Gene Therapy, having the ability to re-engineer cellular DNA by usage of viral vectors. This approach has appeared in the form of Retroviral, Adenoviral, and Lentiviral gene delivery systems. These Gene Therapy vectors have been used in cats to send genes into the genetic modified animal "GMO" causing it display the trait. Open technology A document with a proposal on nanobiotech development using open technology approaches has been addressed to the United Nations General Assembly. According to the document sent to the UN, in the same way that Open Source has in recent years accelerated the development of computer systems, a similar approach should benefit the society at large and accelerate nanorobotics development. The use of nanobiotechnology should be established as a human heritage for the coming generations, and developed as an open technology based on ethical practices for peaceful purposes. Open technology is stated as a fundamental key for such an aim. 6 PECMEC’15 Nanorobot race In the same ways that technology development had the space race and nuclear arms race, a race for nanorobots is occurring. There is plenty of ground allowing nanorobots to be included among the emerging technologies. Some of the reasons are that large corporations, such as General Electric, Hewlett-Packard, Synopsys, Northrop Grumman and Siemens have been recently working in the development and research of nanorobots; surgeons are getting involved and starting to propose ways to apply nanorobots for common medical procedures;[50] universities and research institutes were granted funds by government agencies exceeding $2 billion towards research developing nanodevices for medicine; bankers are also strategically investing with the intent to acquire beforehand rights and royalties on future nanorobots commercialization. Some aspects of nanorobot litigation and related issues linked to monopoly have already arisen. A large number of patents has been granted recently on nanorobots, done mostly for patent agents, companies specialized solely on building patent portfolio, and lawyers. After a long series of patents and eventually litigations, see for example the Invention of Radio or about the War of Currents, emerging fields of technology tend to become a monopoly, which normally is dominated by large corporations. Potential applications Nanomedicine Potential applications for nanorobotics in medicine include early diagnosis and targeted drug-delivery for cancer, biomedical instrumentation, surgery, pharmacokinetics monitoring of diabetes and health care. In such plans, future medical nanotechnology is expected to employ nanorobots injected into the patient to perform work at a cellular level. Such nanorobots intended for use in medicine should be non-replicating, as replication would needlessly increase device complexity, reduce reliability, and interfere with the medical mission. Nanotechnology provides a wide range of new technologies for developing customized solutions that optimize the delivery of pharmaceutical products. Today, harmful side effects of treatments such as chemotherapy are commonly a result of drug delivery methods that don't pinpoint their intended target cells accurately. Researchers at Harvard 7 PECMEC’15 and MIT, however, have been able to attach special RNA strands, measuring nearly 10 nm in diameter, to nano-particles, filling them with a chemotherapy drug. These RNA strands are attracted to cancer cells. When the nanoparticle encounters a cancer cell, it adheres to it, and releases the drug into the cancer cell. This directed method of drug delivery has great potential for treating cancer patients while avoiding negative effects (commonly associated with improper drug delivery). The first demonstration of nanomotors operating in living organism was carried out in 2014 at UCSD, San Diego. Another useful application of nanorobots is assisting in the repair of tissue cells alongside white blood cells. The recruitment of inflammatory cells or white blood cells (which include neutrophils, lymphocytes, monocytes and mast cells) to the affected area is the first response of tissues to injury. Because of their small size nanorobots could attach themselves to the surface of recruited white cells, to squeeze their way out through the walls of blood vessels and arrive at the injury site, where they can assist in the tissue repair process. Certain substances could possibly be utilized to accelerate the recovery. The science behind this mechanism is quite complex. Passage of cells across the blood endothelium, a process known as transmigration, is a mechanism involving engagement of cell surface receptors to adhesion molecules, active force exertion and dilation of the vessel walls and physical deformation of the migrating cells. By attaching themselves to migrating inflammatory cells, the robots can in effect “hitch a ride” across the blood vessels, bypassing the need for a complex transmigration mechanism of their own. The US FDA currently regulates nanotechnology on the basis of size. The FDA also regulates that which acts by chemical means as a drug, and that which acts by physical means as a device. Single molecules can also be used as Turing machines, like their larger paper tape counterparts, capable of universal computation and exerting physical (or chemical) forces as a result of that computation. Safety systems are being developed so that if a drug payload were to be accidentally released, the payload would either be inert or another drug would be then released to counteract the first. Toxicological testing becomes convolved with software validation in such circumstances. With new advances in nanotechnology these small devices are being created with the ability to self-regulate and be ‘smarter’ than previous generations. 8 PECMEC’15 As nanotechnology becomes more complex, how will regulatory agencies distinguish a drug from a device. Drug molecules must undergo slower and more expensive testing (for example, preclinical toxicological testing) than devices, and the regulatory pathways for devices are simpler than for drugs. Perhaps smartness, if smart enough, will someday be used to justify a device classification for a single molecule nanomachine. Devices are generally approved more quickly than drugs, so device classification could be beneficial to patients and manufacturers. Nanolithography Nanolithography is the branch of nanotechnology concerned with the study and application of fabricating nanometer-scale structures, meaning patterns with at least one lateral dimension between the size of an individual atom and approximately 100 nm. Nanolithography is used during the fabrication of leading-edge semiconductor integrated circuits (nanocircuitry) or nanoelectromechanical systems (NEMS). As of 2015, nanolithography is a very active area of research in academia and in industry. Optical lithography Optical lithography, which has been the predominant patterning technique since the advent of the semiconductor age, is capable of producing sub-100-nm patterns with the use of very short wavelengths (currently 193 nm). Optical lithography will require the use of liquid immersion and a host of resolution enhancement technologies (phase-shift masks (PSM), optical proximity correction (OPC)) at the 32 nm node. Most experts feel that traditional optical lithography techniques will not be cost effective below 22 nm. At that point, it may be replaced by a next-generation lithography (NGL) technique. A new one, Quantum Optical Lithography announced a resolution of 2 nm half-pitch lines at SPIE Advanced Lithography 2012. APPLICATIONS OF NANOLITHOGRAPHY Miniaturization of FET Surface gated quantum devices Quantum dots Wires Grating 9 PECMEC’15 Zone plates Mask making Other nanolithography techniques X-ray lithography can be extended to an optical resolution of 15 nm by using the short wavelengths of 1 nm for the illumination. This is implemented by the proximity printing approach. The technique is developed to the extent of batch processing. The extension of the method relies on Near Field X-rays in Fresnel diffraction: a clear mask feature is "demagnified" by proximity to a wafer that is set near to a "Critical Condition". This Condition determines the mask-to-wafer Gap and depends on both the size of the clear mask feature and on the wavelength. The method is simple because it requires no lenses. Double patterning is a method of increasing the pitch resolution of a lithographic process by printing new features in between pre-printed features on the same layer. It is flexible because it can be adapted for any exposure or patterning technique. The feature size is reduced by non-lithographic techniques such as etching or sidewall spacers. It has been used in commercial production of microprocessors since the 32nm process node. "Multiple Patterning" is expected to be used in future process nodes, until next generation lithography technologies become practical. Work is in progress on an optical maskless lithography tool. This uses a digital micro-mirror array to directly manipulate reflected light without the need for an intervening mask. Throughput is inherently low, but the elimination of maskrelated production costs - which are rising exponentially with every technology generation - means that such a system might be more cost effective in the case of small production runs of state of the art circuits, such as in a research lab, where tool throughput is not a concern. The most common nanolithographic technique is Electron-Beam Direct-Write Lithography (EBDW), the use of a beam of electrons to produce a pattern — typically in a polymeric resist such as PMMA. 10 PECMEC’15 Extreme ultraviolet lithography (EUV) is a form of optical lithography using ultrashort wavelengths (13.5 nm). It is the most popularly considered NGL technique. Laser Printing of Single Nanoparticles In this method, the optical forces induced via scattering and absorption of photons on nanoparticles are used to direct single nanoparticles to specific locations on substrates and attach them via van-der Waals forces. This technique has been demonstrated on metallic nanoparticles, which are easier to print due to their large plasmonically-induced scattering and absorption cross sections, in both serial and parallel printing methods. Charged-particle lithography, such as ion- or electron-projection lithographies (PREVAIL, SCALPEL, LEEPL), are also capable of very-high-resolution patterning. Ion beam lithography uses a focused or broad beam of energetic lightweight ions (like He+) for transferring pattern to a surface. Using Ion Beam Proximity Lithography (IBL) nano-scale features can be transferred on non-planar surfaces. Neutral Particle Lithography(NPL) uses a broad beam of energetic neutral particle for pattern transfer on a surface. Nanoimprint lithography (NIL), and its variants, such as Step-and-Flash Imprint Lithography, LISA and LADI are promising nanopattern replication technologies. This technique can be combined with contact printingand cold welding. Scanning probe lithography (SPL) is a promising tool for patterning at the deep nanometer-scale. For example, individual atoms may be manipulated using the tip of a scanning tunneling microscope (STM). Dip-Pen Nanolithography (DPN) is the first commercially available SPL technology based on atomic force microscopy. Atomic Force Microscopic Nanolithography (AFM) is a chemomechanical surface patterning technique that uses an atomic force microscope. 11 PECMEC’15 Thermochemical Nanolithography (TCNL) is an atomic force microscopy based technique, which uses hot tips to activate chemical reactions at the nanoscale. it was used to create arrays of proteins, DNA, graphene-like nanostructures, PPV nanowires, and piezoelectric nanoarrays. Magnetolithography (ML) based on applying a magnetic field on the substrate using paramagnetic metal masks call "magnetic mask". Magnetic mask which is analog to photomask define the spatial distribution and shape of the applied magnetic field. The second component is ferromagnetic nanoparticles (analog to the photoresist) that are assembled onto the substrate according to the field induced by the magnetic mask. Bottom-up methods Nanosphere lithography uses self-assembled monolayers of spheres (typically made of polystyrene) as evaporation masks. This method has been used to fabricate arrays of gold nanodots with precisely controlled spacings. It is possible that molecular self-assembly methods will take over as the primary nanolithography approach, due to ever-increasing complexity of the top-down approaches listed above. Self-assembly of dense lines less than 20 nm wide in large pre-patterned trenches has been demonstrated. The degree of dimension and orientation control as well as prevention of lamella merging still need to be addressed for this to be an effective patterning technique. The important issue of line edge roughness is also highlighted by this technique. Self-assembled ripple patterns and dot arrays formed by low-energy ion-beam sputtering are another emerging form of bottom-up lithography. Aligned arrays of plasmonic and magnetic wires and nanoparticles are deposited on these templates via oblique evaporation. The templates are easily produced over large areas with periods down to 25 nm. 12 PECMEC’15 Immersion lithography Immersion lithography is a photolithography resolution enhancement technique for manufacturing integrated circuits (ICs) that replaces the usual air gap between the final lens and the wafer surface with a liquid medium that has a refractive index greater than one. The resolution is increased by a factor equal to the refractive index of the liquid. Current immersion lithography tools use highly purified water for this liquid, achieving feature sizes below 45 nanometers. ASML, Canon, and Nikon are currently the only manufacturers of immersion lithography systems. The idea for Immersion lithography was first proposed and realized in the 1980s. 3D Printing Technology Introduction to 3D Printing 3D printing is a form of additive manufacturing technology where a three dimensional object is created by laying down successive layers of material. It is also known as rapid prototyping, is a mechanized method whereby 3D objects are quickly made on a reasonably sized machine connected to a computer containing blueprints for the object. The 3D printing concept of custom manufacturing is exciting to nearly everyone. This revolutionary method for creating 3D models with the use of inkjet technology saves time and cost by eliminating the need to design; print and glue together separate model parts. Now, you can create a complete model in a single process using 3D printing. The basic principles include materials cartridges, flexibility of output, and translation of code into a visible pattern. Typical 3D Printer 3D Printers are machines that produce physical 3D models from digital data by printing layer by layer. It can make physical models of objects either designed with a CAD program or scanned with a 3D Scanner. It is used in a variety of industries including jewelry, footwear, industrial design, architecture, engineering and construction, automotive, aerospace, dental and medical industries, education and consumer products. 13 PECMEC’15 History of 3d Printing The technology for printing physical 3D objects from digital data was first developed by Charles Hull in 1984. He named the technique as Stereo lithography and obtained a patent for the technique in 1986. While Stereo lithography systems had become popular by the end of 1980s, other similar technologies such as Fused Deposition Modeling (FDM) and Selective Laser Sintering (SLS) were introduced. In 1993, Massachusetts Institute of Technology (MIT) patented another technology, named "3 Dimensional Printing techniques", which is similar to the inkjet technology used in 2D Printers. In 1996, three major products, "Genisys" from Stratasys, "Actua 2100" from 3D Systems and "Z402" from Z Corporation, were introduced. In 2005, Z Corp. launched a breakthrough product, named Spectrum Z510, which was the first high definition color 3D Printer in the market. Another breakthrough in 3D Printing occurred in 2006 with the initiation of an open source project, named Reprap, which was aimed at developing a selfreplicating 3D printer. MANUFACTURING A MODEL WITH THE 3D PRINTER The model to be manufactured is built up a layer at a time. A layer of powder is automatically deposited in the model tray. The print head then applies resin in the shape of the model. The layer dries solid almost immediately. The model tray then moves down the distance of a layer and another layer of power is deposited in position, in the model tray. The print head again applies resin in the shape of the model, binding it to the first layer. This sequence occurs one layer at a time until the model is complete Very recently Engineers at the University of Southampton in the UK have designed, printed, and sent skyward the world’s first aircraft manufactured almost entirely via 3-D printing technology. The UAV dubbed SULSA is powered by an electric motor that is pretty much the only part of the aircraft not created via additive manufacturing methods. 14 PECMEC’15 World’s First 3D Printed Plane Takes Flight Created on an EOS EOSINT P730 nylon laser sintering machine, its wings, hatches and control surfaces basically everything that makes up its structure and aerodynamic controls was custom printed to snap together. It requires no fasteners and no tools to assemble. Current 3D Printing Technologies Stereo lithography - Stereo lithographic 3D printers (known as SLAs or stereo lithography apparatus) position a perforated platform just below the surface of a vat of liquid photo curable polymer. A UV laser beam then traces the first slice of an object on the surface of this liquid, causing a very thin layer of photopolymer to harden. The perforated platform is then lowered very slightly and another slice is traced out and hardened by the laser. Another slice is then created, and then another, until a complete object has been printed and can be removed from the vat of photopolymer, drained of excess liquid, and cured. Fused deposition modelling - Here a hot thermoplastic is extruded from a temperature-controlled print head to produce fairly robust objects to a high degree of accuracy. Selective laser sintering (SLS) - This builds objects by using a laser to selectively fuse together successive layers of a cocktail of powdered wax, ceramic, metal, nylon or one of a range of other materials. Multi-jet modelling (MJM) - This again builds up objects from successive layers of powder, with an inkjet-like print head used to spray on a binder solution that glues only the required granules together. The VFlash printer, manufactured by Canon, is low-cost 3D printer. It’s known to build layers with a light-curable film. Unlike other printers, the VFlash builds its parts from the top down. 15 PECMEC’15 Desktop Factory is a startup launched by the Idealab incubator in Pasadena, California. Fab@home, an experimental project based at Cornell University, uses a syringe to deposit material in a manner similar to FDM. The inexpensive syringe makes it easy to experiment with different materials from glues to cake frosting. The Nanofactory 3D printing technologies are introduced that are related to the nanotechnologies. 3D Printing Capabilities: As anticipated, this modern technology has smoothed the path for numerous new possibilities in various fields. The list below details the advantages of 3D printing in certain fields. 1. Product formation is currently the main use of 3D printing technology. These machines allow designers and engineers to test out ideas for dimensional products cheaply before committing to expensive tooling and manufacturing processes. 2. In Medical Field, Surgeons are using 3d printing machines to print body parts for reference before complex surgeries. Other machines are used to construct bone grafts for patients who have suffered traumatic injuries. Looking further in the future, research is underway as scientists are working on creating replacement organs. 3. Architects need to create mockups of their designs. 3D printing allows them to come up with these mockups in a short period of time and with a higher degree of accuracy. 4. 3D printing allows artists to create objects that would be incredibly difficult, costly, or time intensive using traditional processes. 16 PECMEC’15 3D Saves Time and Cost Creating complete models in a single process using 3D printing has great benefits. This innovative technology has been proven to save companies time, manpower and money. Companies providing 3D printing solutions have brought to life an efficient and competent technological product. SELF-VENTILATING BUILDING SKIN WITH SMART THERMOBIMETALS Challenging the traditional presumption that a building skin should be static and inanimate, this investigation examines the replacement of this convention with a responsive system that is a prosthetic extension of man and a mediator for the environment. With the emergence of smart materials, an elevated interest in utilizing unconventional building systems and an urgent need to build sustainable structures, our buildings can be more sensitive to the environment and the human body, raising the level of effectiveness while altering our perception of enclosure. To test this thesis, an 8’ tall portable prototype with a responsive, self-ventilating building skin using sheet thermobimetal, a smart material never before used in building skins, was built. By laminating two metal alloys with different coefficients of expansion together, the result is a thermobimetal that curls when heated and flattens when cooled. As the temperature rises, this deformation will allow the building skin to breathe much like the pores in human skin. Even during the modern movement, exterior walls were designed to be static and rigid. Visual access between interior and exterior environments was open with the use of glass and steel, but artificial climate control still determined the impenetrable limits of those glass walls. As times change, more recent public interest in sustainable design, energy conservation and zero-emission building design has infused the industry with renewed impetus to seek alternative solutions. With the emergence of new smart materials, the evolution of digital technologies and the availability of mass-customization methods, those same walls can now be designed to be responsive, interactive and even porous, much like human skin. As a “third” skin (the “first” being human skin, the “second” clothing), architecture can, in effect, bring us closer to nature by elevating the sensitivity of the building surfaces. This research challenges the traditional notions and demonstrates that these surfaces can breathe and self-ventilate without the need of a costly energy source. 17 PECMEC’15 Self-Ventilating Building Skin Thermobimetals: A Smart Material for Building Skins Once merely an element to build shelter, materiality has now become instrumental in the design of building skins. The experimental attitude to materiality has architects considering the use of materials in new and unexpected ways, in unconventional situations and conditions. Many of these newly developed materials are capable of reacting flexibly to the external conditions physically or chemically in response to changes in the temperature, light, electric field or movement. The term Smart Materials has been used to define these materials that have changeable properties and are able to reversibly change their shape or color. These materials are important to architectural skins in that they allow the building surface to be reactive to changes, 18 PECMEC’15 both inside and out, automatically. “Energy and matter flows can be optimized through the use of smart materials, as the majority of these materials and products take up energy and matter indirectly and directly from the environment.”ii This multifaceted investigation focuses on the development of an old industrial smart material used in a completely innovative application—for architectural skins. Thermobimetals have been used since the beginning of the industrial revolution. A lamination of two metals together with different thermal expansion coefficients, it simply deforms when heated or cooled. As the temperature rises, one side of the laminated sheet will expand more than the other. The result will be a curved or curled piece of sheet metal. Reacting with outside temperatures, this smart material has the potential to develop self-actuating intake or exhaust for facades. Available in the form of strips, disks or spirals, thermobimetals are commonly used today in thermostats as a measurement and control system and in electrical controls as components in mechatronic systems. So far, however, few applications in architecture have been documented. Automatically opening and closing ventilation flaps have been developed and installed in greenhouses and for use as self-closing fire protection flaps, but nothing has been published on the development of this material for building skins. Thermobimetals can be a combination of any two compatible sheet metals. The combinations of metals with different expansion coefficients and at various thicknesses can produce a wide range of deflection. TM2, the ideal thermobimetal for this investigation, had the highest amount of deflection in the temperature range of 0-120 degrees Fahrenheit. The low expansion material is called Invar, which is an alloy of 64% iron and 36% nickel with some carbon and chromium. The high expansion material is a nickel manganese alloy composed of 72% manganese, 18% copper and 10% nickel. This bi-metal is also called 36-10 and the ASTM name is TM2. Made corrosion-resistant by plating with chrome and copper, this material is available in sheets or strips in several thicknesses. It can be fabricated into disks, spirals and other shapes. The amount of deflection varies dependent on the size of the sheet, the air temperature, the position of clamping and the thickness of the material. The thickness selected for this study is 0.010” 19 PECMEC’15 Building Technologies: Detailing, Structure and Assembly Because this study focused on thermobimetals as a building material, it was important to retain the integrity of the material and not add other unnecessary materials to the assembly. Like sheets of steel and aluminum, this material could be easily laser-cut and readily handled. Various thicknesses of materials were tested for strength, pliability, weight and curvature before the final gauge of 0.010” was selected, a thickness similar to aluminum flashing. Because the material was manufactured in rolls of 12”wide, this dimension determined the largest-sized pieces that could be cut from the metal sheets. A system of tiles, ranging from 2” to 12” long, was designed with connection details of tabs and slots, eliminating the need for added material. The horizontal connection of tabs/slots allowed movement along the slots up and down during assembly, but restricted the horizontal movement once in place. This restriction would limit the movement of the system to only allow the temperature to change the form when the individual tiles curved. The vertical connections, on the other hand, were designed with very little tolerances. These areas needed to provide structural tension by gravity. Again, horizontal movement had to be limited. Using this tab/slot system, it was critical to design a surface that was taut when cold, with no openings. When the temperature was cold, the skin would clamp down and prevent air passage through the pores. After numerous studies, a weave system of simple cross-shaped tiles was selected. This shape would accommodate both horizontally- and vertically-biased tiles. Horizontal tiles (12”wide x 2”tall) congregated on one side while vertical ones (2”wide x 12”tall) grouped on the other side. The full range was incorporated to test the capabilities relative to gravity, friction and other resistant forces. The structural system was integral to the surface weave design. The bell-shaped form hung upside-down eliminated the need for any additional structure. Because the form followed a catenary curve, it was able to support its own weight. Hung from a 9’ diameter aluminum ring with pink silk string, the prototype at 8’ tall weighed under 80 pounds. 20 PECMEC’15 The thermobimetal is proving to have huge potential as a building material, especially as one that can be responsive to temperature change. There are, however, a few unanticipated problems learned from this exercise, that, although not insurmountable, must be addressed at this stage. The most obvious problem is that the ideal operating temperature range for the prototype is about 100-120 degrees Fahrenheit. Although the individual tiles demonstrate and the engineered data calculates the material to curl at a range of 70-100 degrees, the tiles perform differently when assembled in a weave. There are two potential solutions to this problem. The first is changing the actual alloys that are being laminated to ones that are more sensitive to temperature change at lower ranges. A larger differential between the two sides would possibly enhance the sensitivity. The other possible solution is to enhance the performance of the present material by adding more materials to the wall assembly. Adding a heat absorbing material on the outside and a temperature insulating material on the inside, the rate of reaction of the two opposing sides of the laminated metal sheet will be increased. The sheet metal will curve at a lower temperature and with more deflection. Different materials are being considered such as Super Blackiv, a nanocoating that absorbs 99.6% of light and heat, and Aerogelv, a featherweight insulating nanomaterial. The final system is optimally intended to be lightweight, high-tech and fully operational at 80 degrees. The thermobimetal is proving to have huge potential as a building material, especially as one that can be responsive to temperature change. There are, however, a few unanticipated problems learned from this exercise, that, although not insurmountable, must be addressed at this stage. The most obvious problem is that the ideal operating temperature range for the prototype is about 100-120 degrees Fahrenheit. Although the individual tiles demonstrate and the engineered data calculates the material to curl at a range of 70-100 degrees, the tiles perform differently when assembled in a weave. There are two potential solutions to this problem. The first is changing the actual alloys that are being laminated to ones that are more sensitive to temperature change at lower ranges. A larger differential between the two sides would possibly enhance the sensitivity. The other possible solution is to enhance the performance of the present material by adding more materials to the wall assembly. Adding a heat absorbing material on the outside and a temperature insulating material on the inside, the rate of reaction of the two opposing sides of the 21 PECMEC’15 laminated metal sheet will be increased. The sheet metal will curve at a lower temperature and with more deflection. Different materials are being considered such as Super Blackiv, a nanocoating that absorbs 99.6% of light and heat, and Aerogelv, a featherweight insulating nanomaterial. The final system is optimally intended to be lightweight, high-tech and fully operational at 80 degrees. Requiring very little skill by design, the assembly process results in few problems. Despite one minor difficulty in the flexibility of the smallest pieces, especially when inserting the tabs into the tiny slots, assembly time takes a swift 16 hours for four people. The size-to-flexibility ratio is most pliable at larger sizes, allowing the tiles to bend without deformation during assembly. Some of the smaller pieces are too small for human hands to manipulate with any kind of facility. The scale of the smaller tiles need to be increased to allow easier handling. Finally, more attention must be paid to the fabrication, shipping and storage of the raw material. The material is delivered rolled in the opposite direction of the heated curve. Although the reverse curve can serendipitously keep the prototype’s surface taut when cold, it may not be the ideal original form. In the case of the prototype, as the temperature rises, the material reverses its curve and makes a loud clicking sound. Not completely useless, this sound can be a design element and exaggerated. If unwanted, manufacturing of the raw material and special specifications must be predetermined with the manufacturer. Top 10 Innovations in Automobile Industry in 2014 … 1. Google Driverless Cars On the onset of winter break, on December 23, Google announced its first fully functional driverless car, which is ready for testing on public roads. Prior to this, the Internet giant developed various prototypes that lacked on different fundamental and functional aspects. 22 PECMEC’15 The latest prototype has all the important elements like headlights, steering and brakes. The company have also created a self-driving system with sensors and computers that can be fitted to SUVs like Lexus. This new technology will not only be a breakthrough in tough traffic congestion but sensing technology can also increase road safety. Countries such as the UK and US are working on laws to allow driverless cars. 2.Automated Manual Transmission (AMT) In the 2014 Delhi Auto Expo, where more than 70 vehicles were launched, one that pundits hailed as the most important was Maruti Suzuki's Celerio, the first affordable mass segment gearless hatchback. Celerio comes with AMT(automate manual transmission) sourced from Magneti Marelli, component arm of Fiat. AMT is an electrohydraulic mechanism to automate manual transmission, which derives from Formula 1. 23 PECMEC’15 It has a hydraulic system and an electronic system. The electronic transmission control Unit helps in engaging and disengaging the clutch and gear through electronic actuator. It also has a sports mode, which enables drivers to move to the manual shifting of gear to increase and decrease the gear ratios with plus and minus either through gear knob /joystick or the steering. In India, AMT is currently available in three cars — Celerio, Alto K10 and Tata Zest. 3. V2V Communications In February, US National Highway Traffic Safety Administration announced that it will begin taking steps to enable vehicle-to-vehicle (V2V) communication technology for light vehicles. This technology allow vehicles to "talk" to each other & ltimately avoid many crashes altogether by exchanging basic safety data, such as speed and position, ten times per second, to improve safety. 24 PECMEC’15 It uses 'ad hoc network', where every car is free to associate with any other car available in the network and share equal status. V2V, which is also known as VANET (vehicular ad hoc network),is a variation of MANET (mobile ad hoc network). Many automobile manufacturers including are BMW, Audi, Honda, General Motors, Volvo and Daimler working and developing this technology to improve safety, overcome blind spots and avoid accidents. 4.Pre-CollisionTechnology Top carmakers such as Ford and Hyundai have developed a pre-collision assist and Pedestrian detection technology. Besides helping the driver detect blind spots, this technology also alerts the driver when he/she is not paying attention on the road. And if the driver falls asleep and does not respond to the warning, then the system applies the brakes on its own. The driver assist system has two types of sensors. 25 PECMEC’15 One is millimetre-wave radar located inside the front grille, and the other is a monocular camera mounted on the upper, inside part of the windshield. Its collision mitigation braking system delivers an audio and visual warning when there is a risk of a head-on collision. If the driver fails to react, the car will automatically begin breaking itself to prevent or reduce the severity of a crash. This technology will debut in 2015 with Ford Mondeo in Europe. Hyundai would introduce it in the new Genesis sedan. 5. Smart Car After smartphones, we will soon have smart cars around. In June 2014, Google launched its 'Android Auto', a telematics software that can be connected to car dash board for infotainment. It also enables the driver to access GPS, maps, streaming music, weather, and a host of other applications. A slew of carmakers including Abarth, Acura, Alfa Romeo, Audi, Bentley, Chevrolet, Chrysler, Dodge, Fiat, Ford, Infiniti, Jeep, Kia, Maserati and Volvo will offer Android Auto in their cars 26 PECMEC’15 Earlier, at the Geneva Motor Show in March, Apple announced its 'CarPlay' software, which allows devices running on the iOS operating system to function with built-in display units of automobile dashboards. Carmakers like BMW, Daimler, JLR, Honda and Hyundai have installed it in their cars. Infotainment manufacturers like Pioneer & Alpine too have shown interest in Carplay from Apple. 6. Ford Aluminium Track In 2014, Ford unveiled the first aluminium-bodied full-size pickup, rolling out aluminium version of its popular F-150 from its Dearborn plant. It is 700 pounds or about 318 kg lighter than the steel-bodied version, making it a more fuel-efficient and nimbler pickup. The F-150 has been the best-selling vehicle in the US for 32 straight years. Last year, Ford sold nearly 100,000 more full-size pickups than General Motors. Aluminium isn't new to the auto industry, but this is the first time it will cover the entire body of such a high-volume vehicle. 27 PECMEC’15 7. Start- Stop Technology Hero MotoCorp introduced its first bike with start-stop technology, Splendor iSmart, in March 2014. The company calls it i3s technology which is also known as Idle Start and Stop System. i3s is a green technology that automatically shuts the engine when idling and turns it on, when needed, with a simple press of the clutch, giving more mileage in congested cities. 28 PECMEC’15 8. Bus Powered by Human Waste In November, the world witnessed the first ever bus to run on human waste on the roads of Britain. According to researchers, the bus can provide a sustainable way of fuelling public transport — cutting emissions in polluted towns and cities. The 40-seater Bio-Bus, which runs on gas generated through the treatment of sewage and food waste, helps to improve urban air quality as it produces fewer emissions than traditional diesel engines. The bus can travel up to 300 km on a full tank of gas. 9. Land Rover's Invisible Car In April, Tata -owned JLR introduced a new technology to give drivers a digital vision of the terrain ahead by making the front of the car 'virtually' invisible. The technology — named Transparent Bonnet — enables a driver climbing a steep incline or manoeuvring in a confined space to see an augmented reality view capturing not only the terrain in front of the car but also the angle and position of the front wheels. 29 PECMEC’15 The cameras located in the vehicle's grille capture data used to feed a head-up display, effectively creating a 'see-through' view of the terrain through the bonnet and engine bay, breaking new ground in visual driver assistance. 10. Toyota's Hovering Car Toyota is developing a future airborne car. A media report quoted Hiroyoshi Yoshiki, managing officer at Toyota Motor Corporation, as saying the company has been toying with the idea of flying cars. The concept car being developed at one of Toyota's high tech R&D centres won't be actually flying around, but instead would be floating slightly above the road to reduce friction, a bit like a hovercraft. This is just a case-study and the actual Toyota hovering car may not make it to the showrooms anytime in the near future. 30 PECMEC’15 Space debris Space debris, also known as orbital debris, space junk and space waste, is the collection of defunct objects in orbit around Earth. This includes spent rocket stages, old satellites and fragments from disintegration, erosion and collisions. Since orbits overlap with new spacecraft, debris may collide with operational spacecraft. As of 2009 about 19,000 pieces of debris larger than 5 cm (2 in) are tracked, with 300,000 pieces larger than 1 cm estimated to exist below 2,000 kilometres (1,200 mi). For comparison, the International Space Station orbits in the 300–400 kilometres (190–250 mi) range and the 2009 satellite collision and 2007 antisat test events occurred at from 800 to 900 kilometres (500 to 560 mi). Most space debris is smaller than 1 cm (0.4 in), including dust from solid rocket motors, surface-degradation products (such as paint flakes) and frozen coolant droplets released from RORSAT nuclear-powered satellites. Impacts by these particles cause erosive damage, similar to sandblasting, which can be reduced by the addition of ballistic shielding (such as a Whipple shield, used to protect parts of the International Space Station) to a spacecraft. Not all parts of a spacecraft can be protected in this manner; solar panels and optical devices such as telescopes or star trackers are subject to constant wear from debris and micrometeoroids. Below 2,000 kilometres (1,200 mi), the flux from space debris is greater than that from meteoroids. Decreasing risk from space debris larger than 10 cm (4 in) is often obtained by maneuvering a spacecraft to avoid a collision. If a collision occurs, the resulting fragments can become an additional collision risk. Since the chance of collision is influenced by the number of objects in space, there is a critical density where the creation of new debris is theorized to occur faster than natural forces remove them. Beyond this point a runaway chain reaction (known as the Kessler syndrome) may occur, rapidly increasing the amount of debris in orbit and the risk to operational satellites. Whether the critical density has been reached in certain orbital bands is a subject of debate. A Kessler syndrome would render a portion of useful polar-orbiting bands difficult to use, increasing the cost of space missions. The measurement, growth mitigation and removal of space debris are conducted by the space industry. 31 PECMEC’15 Space debris seen from outside geosynchronous orbit (GEO). Note the two primary debris fields, the ring of objects in GEO and the cloud of objects in low Earth orbit (LEO). Most space debris consists of objects 1 cm (0.39 in) or smaller. The mid-2009 update to the NASA debris FAQ places the number of large debris items over 10 cm (3.9 in) at 19,000, from one to ten cm at about 500,000 and debris items smaller than 1 cm (0.39 in) in the tens of millions. Almost all debris weight is concentrated in larger objects; in 2002 about 1,500 objects, each weighing more than 100 kg (220 lb), accounted for over 98 percent of the 1,900 tons of debris then known in low Earth orbit. Since space debris is generated by man-made objects, the total possible mass of debris is the total mass of all spacecraft and rocket bodies which have reached orbit. The actual mass is less, since the orbits of some objects have decayed. The debris mass, dominated by larger objects (most of which have been detected), has remained relatively constant despite the addition of many smaller objects. Using a 2008 figure of 8,500 known debris items, their total mass is estimated at 5,500 t (12,100,000 lb) Every satellite, space probe and manned mission can potentially leave space debris. Any impact between two objects of sizable mass can generate spall from the collision. Each piece of spall can cause further damage, creating more space debris. With a large-enough collision (between a space station and a defunct satellite, for example), the amount of debris could make low Earth orbit impossible. 32 PECMEC’15 In LEO there are few "universal orbits" which keep spacecraft in particular rings (in contrast to GEO, a single widely-used orbit). The closest are the sun-synchronous orbits that maintain a constant angle between the Sun and the orbital plane. LEO satellites provide global coverage in many orbital planes, and the 15 orbits per day typical of LEO satellites result in frequent approaches between objects. Since Sun-synchronous orbits are polar, the polar regions are common crossing points. In the presence of space debris, orbital perturbations change the orbital plane's direction over time and collisions can occur from any direction. Collisions usually occur at high speed, typically several kilometres per second. Such a collision will normally create large numbers of objects in the critical size range, as in the 2009 satellite collision. For this reason, the Kessler syndrome generally applies only to the LEO region; a collision creates debris crossing other orbits, leading to a cascade effect. 33 PECMEC’15 At the most commonly-used low Earth orbits for manned missions, 400 km (250 mi) and below, air drag helps keep the zones clear. Collisions below this altitude are less of an issue, since their fragment orbits have a perigee at (or below) this altitude. The critical altitude also changes as a result of space weather, which expands and contracts the upper atmosphere. An expansion of the atmosphere leads to increased drag on the fragments and a shorter orbit lifetime; during the 1990s, an expanded atmosphere was a factor in reduced orbital-debris density.[10] Another factor was fewer launches by Russia, who made the vast majority of launches in the 1970s and 1980s. At higher altitudes, where atmospheric drag is less significant, orbital decay takes longer. Slight atmospheric drag, lunar perturbations and solar radiation pressure can gradually bring debris down to lower altitudes (where it decays), but at very high altitudes this may take millennia.[12] Although high-altitude orbits are less commonly used than LEO and the onset of the problem is slower, the numbers progress toward the critical threshold more quickly. The problem is especially significant in geostationary orbits (GEO), where satellites cluster over their primary ground targets and share the same orbital path. Orbital perturbations are a factor in a GEO, causing longitude drift of the spacecraft and precession of the orbital plane if uncorrected. Active satellites maintain their position with thrusters, but inoperable ones (such as Telstar 401) are collision hazards. Close approaches (within 50 meters) are estimated at one per year.[14] Although velocities in GEO are low among geostationary objects, when a satellite becomes derelict it assumes a geosynchronous orbit; its orbital inclination increases about .8° and its speed increases about 100 miles per hour (160 km/h) per year. Impact velocity peaks at about 1.5 km/s (0.93 mi/s), and the debris field poses less short-term risk than a LEO collision, but a satellite would almost certainly be knocked out of operation. Large objects, such as solarpower satellites, are especially vulnerable to collisions. 34