PARTS MANUAL MB16, MB21, and MTB16 Scoot

PARTS MANUAL MB16, MB21, and MTB16 Scoot

PARTS MANUAL
MB16, MB21, and MTB16
Scoot-Crete Power Buggies
(revised June 14, 2004)
1
Part #32107-01
2
This manual is for Miller MB16, MB21 and MTB16 Buggies
Table of Contents
General Arrangement and Decals-----------------------
pages 1-2
Steering Column --------------------------------------------- pages 3-5
Braking System ----------------------------------------------
pages 7-10
Hydraulic System -------------------------------------------- pages 11-15
Bucket Base --------------------------------------------------
page 16
Speed Control ------------------------------------------------ pages 17-18
Wheel Assemblies ------------------------------------------
pages 19-20
Dump Lever Linkage ---------------------------------------
pages 21-23
Track Assembly----------------------------------------------
pages 24-26
UNLESS OTHERWISE SPECIFIED ALL
REPLACEMENT HARDWARE ON THIS MACHINE MUST CONFORM
TO SAE GRADE 5 OR 6 (THREE (3) OR (4) LINES ON BOLT HEAD)
SPARK ARRESTER SERVICE
Your engine is not factory-equipped with a spark arrester. In some areas, it is
illegal to operate an engine without a spark arrester. Check local laws and
regulations. A spark arrester is available from authorized Honda dealers.
1
GENERAL ARRANGEMENT
ITEM
1
2
3
4
5
5a
6
7
8
9
10
12
13
14
15
16
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART #
42100-36
42100-38
42108-01
42126-01
42102-07
42101-08
EN0600
EN1700
42115-01
42106-03
42105-01
EM0100
42124-01
42122-01
42123-10
42123-18
DESCRIPTION
Main Frame 42100-01
Console
Hydraulic Reservoir Cover
Standard Handle Bar Less Grips
LH Handle Bar Grip
RH Handle Bar Grip
13HP Honda Recoil Start Engine
13HP Honda Electric Start Engine
Operator’s Platform
Poly Bucket – MB16
Steel Bucket – MB16
Stop Switch
18HP Honda Electric Start Engine – MB21
Poly Bucket – MB21
Fuel Tank – MB21 (not illustrated)
Fuel Cap – MB21 (not illustrated)
1
DECALS FOR MB-16 / MB-21
ITEM
QTY
1
9
10
*12
*13
1
2
2
1
1
1
PART#
42109
42109-01
42109-09
42109-10
42109-11
42109-12
42109-13
14
1
42109-14
17
24
1
1
42109-17
42109-24
31
32
33
34
1
2
2
1
DE1100
DE1400
DE1500
DE1700
35
36
1
1
DE1800
DE1900
37
2
DE2000
DESCRIPTION
Complete Decal Set Includes all of the following
Dash Decal
MB-16 Decal for Console
MB-21 Decal for Console
Flammable Fuel Safety Decal for MB21
Mine-X Purifier/Muffler Safety Decal
ASME Safety Decal (located on forward right hand
edge of base plate)
Fan Caution (located on rear right hand edge of base
plate)
Console Safety Decal
Lifting/Tie Down Safety Decal (located above Operator
Platform)
Safety & Operating Instructions Decal (for Bucket only)
Miller Scoot-Crete Decal for Console
Scoot-Crete Decal for Steel Bucket
Exhaust Gas (located on outer left hand corner of base
plate)
Lifting/Tie Down Safety Decal (for Bucket only)
Hydraulic Oil Decal (for machines with top louvered
cover only)
Pinch Point Safety Decal
*MB-16 ONLY / **MB-21 ONLY
2
STEERING COLUMN FOR MB16 AND MB21
Refer to page 5 for parts listing
3
STEERING COLUMN FOR MTB16 HALFTRACK
Refer to page 5 for parts listing
4
STEERING COLUMN PARTS LISTING
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
QTY
1
2
1
2
1
1
1
1
2
1
1
1
1
1
1
1
PART#
32100-01
42131-16
HW0001
HW0001
42132-11
42132-02
42132-03
32100-08
HW0001
CO0100
BE1400
BE1200
BE1300
MS3700
32100-15
HW0001
DESCRIPTION
Steering Column
Wheel Bearing Tube
Grease Fitting 42100-18
Cap Screw 42100-17
Tie bar
Left Wheel Fork
Right Wheel Fork
Flanged Bearing
Bolt Assy. 32100-09
Clamping Collar
Ball Bearing
Bearing Cone
Bearing Cup
Grease Seal
Spacer , Steering Column
Flat Washer 32100-16
5
6
MB16 AND MB21 BRAKE SYSTEM
Refer to page 10 for parts listing
7
MTB16 HALFTRACK BRAKE SYSTEM
Refer to page 10 for parts listing
8
MB16, MB21, AND MTB16 BRAKE HUB ASSEMBLY
9
BRAKE SYSTEM PARTS LISTING
ITEM
1
2
3
4
5
6
7
14
15
16
17
18
19
20
22
23
28
30
31
32
33
34
35
37
QTY
1
2
1
2
1
1
1
1
2
2
2
4
2
4
2
3
2
2
4
2
6
2
2
2
PART#
SN0100
42101-02
42133-18
HW0001
42133-02
42133-06
42133-07
42133-14
42101-15
42101-16
HW0001
42101-18
42101-19
42101-20
42101-22
SN0150
42101-28
42101-30
HW0001
42101-32
HW0001
MS3900
MS3800
HW0001
38
1
42101-38
44
46
1
1
42101-44
HW0001
47
1
HW0001
48
49
1
1
42101-48
HW0001
61
2
42101-61
64
4
HW0001
65
4
HW0001
66
70
71
72
73
74
92
1
1
1
1
1
2
1
42101-66
42101-70
42101-71
42101-72
42101-73
42101-74
42101-92
DESCRIPTION
Stainless Steel Extension Spring
Brake Band
Bent Eye Bolt
¼” NC Plated Hex Nut
Brake Pedal Weldment
5
/8” HHCS x 8” Long with 2 5/8” SAE Flat Washers
Brake Arm
½” NC All Thread x 11” Long, SAE Grade Two Minimum
“J” Bolt
Locknut
½” SAE Flatwasher 42101-17
Brake Cam (replace in matched pairs only)
Case Hardened Clevis Pin No Substitutes
Spring Pin No Substitutes. - Do not use cotter pin
Clevis Pin
Compression Spring
Brake Cam Link Arm
Clevis Pin
1
/8” x ¾” Cotter Pin 42101-31
Spring Pin No Substitutes. Do not use cotter pin.
5
/16” USS Flatwasher 42101-33
Adjustable Yoke End
Yoke Pin
½” NC Hex Nut 42101-37
Brake Rod (All thread SAE grade 2 minimum) No
substitutes
Brake Pedal
Bolt Assembly 42101-46 (3/8”” x 1 ½” HHCS with USS
FW, Locknut, and Hexnut)
Bolt Assembly 42101-47 (5/8” x 2 ½” HHCS with ¾” HN,
LN, 5/8” Jamnut and two 5/8” SAE FW
Spring, Brake Pedal Return
Bolt Assembly 42101-49 (½” x 1 ½” HHCS with Locknut
and Nexnut)
Wheel Hub With Studs
Bolt Assembly 42101-64 (½” x 1 ¼” HHCS with SAE FW
and Lockwasher)
Bolt Assembly 42101-65 (½” x 1 ¼” HHCS with 2 USS
FW and Locknut)
Left Hand Brake Cover (not shown)
Right Hand Brake Cover (not shown)
Palm Grip
Bushing
Parking Brake Catch Rod
Set Collar
½” 1018 CRR x 23-7/16” Long
10
HYDRAULIC SYSTEM GENERAL ARRANGEMENT (1 OF 3)
refer to pages 14 & 15 for parts listing
11
HYDRAULIC SYSTEM GENERAL ARRANGEMENT (2 OF 3)
refer to pages 14 & 15 for parts listing
12
HYDRAULIC SYSTEM GENERAL ARRANGEMENT (3 OF 3)
refer to pages 14 & 15 for parts listing
H
Y
D
R
A
U
L
I
C
S
Y
S
T
E
M
M
B
1
6
–
M
B
2
1
S
E
E
13
HYDRAULIC SYSTEM PARTS LISTING
ITEM
1
2
*3
4
QTY
1
2
1
1
1
1
1
PART #
HM0500
HM0600
HM0700
HM0800
42103-69
HM0900
42103-76
6
*7
*8
*9
*10
*11
1
1
1
1
1
3
FI0200
42103-07
42103-08
PM0150
42103-10
HW0001
*12
13
16
17
2
1
1
1
FG3400
HW0001
42103-16
FI0350
18
1
HW0001
19
20
21
22
23
24
25
26
27
28
29
30
31
35
36
37
38
40
41
42
44
1
1
1
1
1
1
2
2
1
1
1
1
1
2
2
4
2
1
1
1
1
42103-19
HH1700
42103-21
42103-22
HH1900
HH2000
42103-25
42103-26
HH2100
HH2200
HH2300
HH2400
HH2500
FG3800
FG3900
FG3700
FG4000
FG4100
FG4200
42103-42
42103-44
5
DESCRIPTION
Hydrostatic Pump
Wheel Motor
Hydraulic Cylinder MB-16
Dump Valve
Dump Valve Assembly (consist of 4, 36, 37)
Directional Control Valve
Directional Valve Assembly (consist of 5, 37, 35,
56, 50, 54)
Spin-on Filter Assy. Complete
Transmission Fan
Pump Side Coupling Half MB-16
Spider Jaw Element MB-16
Flat washer MB –16
Bolt Assembly 42103-11 for MB-16 (1/4” x 3/4”
with Lock washer)
Shaft Spacer 42103-12 for MB-16
Woodruff Key 42103-13 (3/16” wide x ¾” long)
Spin-on Filter Element
Reservoir Filler Breather Ass’y
Bolt Assembly 42103-18 (1/4” x ¾” HHCS with 2
SAE FW and Lock nut)
Hose Assembly, 15” long
Hose Assembly, 20” long
Hose Assembly, 24” long
Hose Assembly, 18” long
Hose Assembly, 27” long
Hose Assembly, 30” long
Hose Assembly, 69” long
Hose Assembly, 65” long
Hose Assembly, 18” long w/spring guard
Hose Assembly, 54” long w/spring guard
Hose Assembly, 72” long w/spring guard
Hose Assembly, 66” long w/spring guard
Hose Assembly, 18” long
Fitting Male Run Tee
90º Male Elbow
90º Male Elbow
Straight Thread “O” Ring Elbow
Straight Thread “O” Ring 90º Elbow
Straight Thread “O” Ring Branch Tee
90º Male Elbow
Hex Reducer Bushing Reservoir
14
HYDRAULIC SYSTEM PARTS LISTING (continued)
ITEM
45
46
47
QTY
1
2
6
PART#
FG4300
42103-46
HW0001
48
2
HW0001
49
4
HW0001
50
53
54
55
56
59
60
1
1
1
2
1
1
8
42103-50
42103-53
42103-54
FG3600
42103-56
42103-59
HW0001
63
64
65
**68
**70
**71
**72
**73
**74
**75
77
*86
91
1
1
1
1
1
1
1
1
1
4
4
1
1
42103-63
42103-64
42103-65
42123-23
42303-16
42123-04
42123-06
42123-05
42123-01
42123-03
HW0001
PM0100
HW0001
DESCRIPTION
90º Male Elbow
90º Street Elbow
Bolt Assembly 42103-47 (5/16” x 1 ¾” HHCS with
USS FW and Lock nut)
Bolt Assembly 42103-48 (1/4” x ¾” with Lock
washer and SAE FW)
Bolt Assembly 42103-49 (3/8” x 2 ½” with USS
FW and NyLock nut)
Straight Male Connector
Fitting Male Run Street Tee
Cap
90º “O” Ring Elbow
Male Branch Tee
Straight Thread “O” Ring Connector
Bolt Assembly 42103-60 (1/2” x 2” HSFHCS with
split lock and NyLock)
Wheel Motor Key
Wheel Motor Castle Nut
Valve Handle Weldment
Hydraulic Cylinder MB-21
Clamping Collar MB-21
Engine Side Coupling Half MB-21
Spider Jaw Element MB-21
Pump Side Coupling Half MB-21
Transmission Fan MB-21
Bolt Assembly MB-21
Flat Washer 42103-77 (1” SAE FW)
Engine Side Coupling Half MB-16
Wheel Motor Cotter Pin
*MB-16 ONLY / **MB-21 AND MTB16 ONLY
REPLACEMENT SEAL KITS
PART#
42103-99
100135
32016-47
42103-85
DESCRIPTION
MB16 Lift Cylinder Seal Kit
MB21 and MTB16 Lift Cylinder Seal Kit
MB16/21 Hydraulic Wheel Motor
Travel Speed Control Valve and Dump Valve Seal Kit
15
BUCKET BASE PLATE
BOTTOM VIEW
.
ITEM
2
11
16
17
18
QTY
1
1
1
6
6
PART#
42110-02
42110-11
42110-16
HW0001
42106-02
DESCRIPTION
Bucket Base Plate
Pivot Pin
Clamping Collar
Washer Spacer 42110-17 (3/4” SAE FW)
Elevator Bolt Assembly
16
TRAVEL SPEED CONTROL ASSEMBLY
17
SPEED CONTROL PARTS LISTING
ITEM
4
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
PART #
42107-04
CT0900
MS2500
42107-11
HW0001
42107-13
HW0001
HW0001
HW0001
42107-17
SN0100
HW0001
HW0001
HW0001
HW0001
42107-23
42107-24
42107-25
42100-35
DESCRIPTION
Shoulder Bolt
Shift Cable
Adjustable Yoke End
Clevis Pin
Cotter Pin 42107-12 (3/32” x ¾”)
Transmission Shift Bar
Locknut 42107-14 (1/2” Steel Lock Nut)
Flatwasher 42107-15 (5/8” USS)
Flatwasher 42107-16 (1/2” SAE)
Stop Bolt With Hex Nut
Spring
Eye Bolt 42107-19 (1/4” x 3”)
Hex Nut 42107-20 (1/4”)
Woodruff Key 42107-21 (1/8” x 5/8” not shown)
Flat Washer 42107-22 (3/8” SAE)
Tie Rod End
Shoulder Bolt
Travel Speed Control Lever
Grommet (Not shown)
18
WHEEL ASSEMBLIES
19
WHEEL ASSEMBLIES PARTS LISTING
ITEM
2
3
QTY
2
2
PART #
42113-02
42113-03
4
5
6
8
9
10
12
13
14
15
16
17
19
20
21
23
24
2
2
4
2
16
4
4
4
2
8
2
1
2
4
2
1
4
42113-04
HW0001
42113-06
MS4000
42113-09
42116-05
42113-12
42113-13
42113-14
42113-15
42113-16
32100-01
42116-01
42113-20
42113-21
42113-23
42101-63
DESCRIPTION
Steering Tire
High Speed Hub with Bearings, Grease
Seal and Grease Cap
Castle Nut Steering
Cotter Pin 42113-05 (1/8” x 1 ½”)
Front Drive Tire Assembly
Air Valve Extender 42113-08
Cone Wheel Nut
Space Wheel Studs
Roller Bearing
Bearing Cup
Grease Cap
Wheel Bolts
Grease Seal
Steering Column
Wheel Spacer
Foam Filled Drive Tire Assembly
Foam Filled Steering Tire Assembly
Outside Pneumatic Tire Assembly
Brake Hub Wheel Studs
20
CONSOLE MOUNTED DUMP LEVER ASSEMBLY
Refer to page 23 for parts listing
21
HANDLE MOUNTED DUMP LEVER ASSEMBLY
refer to pages 23 for parts listing
NOTE: These parts are
located on the handlebar
NOTE: These parts are located
on the base plate to the left of
the engine.
22
DUMP LEVER PARTS LISTING
ITEM
1
2
3
QTY
1
1
1
PART#
42117-02
MS2100
HW0001
4
5
6
7
8
9
10
2
2
2
2
1
1
1
42117-09
42107-11
HW0001
HW0001
42117-13
42117-17
HW0001
12
13
14
15
18
19
21
22
23
24
25
26
27
1
1
1
1
1
1
1
1
2
2
1
1
1
42126-12
42126-13
42126-14
42126-15
42126-18
42126-08
42126-21
42126-22
42126-23
HW0001
42126-25
42126-26
HW0001
28
1
HW0001
29
5
HW0001
30
1
HW0001
DESCRIPTION
Dump Lever
Plastic Ball Knob
Bolt Assembly 42117-08 (3/8” X 1 ¾” HHCS
with 5 USS FW, 1 Hex Nut, and 1 Lock Nut)
Yoke
Clevis Pin
Cotter Pin 42117-11 (3/32” x ¾”)
Hex Nut 42117-12
Dump Rod
Dump Pedal
Bolt Assembly 42117-23 (5/8” x 2 ¼” HHCS
with 2 SAE FW, 1 Hex Nut, and NyLock)
Handlebar with Dump Control Weldment
Valve Shift Bar
Dump Lever
Cable Mounting Bracket
Dump Lever Handle
Hand Grip
Dump Lever Knob
Dump Cable
Clevis with Pin
#10-32 UNF Plated Hex Nut (42126-24)
Dump Cable Cover
Valve Link Bracket Kit
¼” HHCS x 1 ¾” Long with 2 SAE FW / Steel
Lock Nut (42126-27)
¼” x 1 ¼” Long Shoulder Bolt with 10-24
Nylock Locknut (42126-28)
3/8” HHCS x 1 ¼” Long with SAE FW /
Locknut (42126-29)
3/8” ID Loom Clamp (40120-27)
23
MTB16 TRACK ASSEMBLY
Refer to page 26 for parts listing
A. Idler Wheel Assembly
24
MTB16 TRACK ASSEMBLY (continued)
B. Track Assembly
C. Cleat Assembly
25
MTB16 TRACK ASSEMBLY PARTS LISTING
ITEM
2
3
4
5
6
7
8
QTY
1
19
28
38
38
76
76
PART#
42130-02
42127-03
42127-04
42127-05
42127-06
42127-07
42127-08
9
38
42127-09
10
76
42127-10
11
12
13
14
29
1
1
38
1
2
42130-11
42130-12
HW0001
42130-14
42130-29
30
31
32
33
37
38
4
2
2
2
1
1
42130-30
HW0001
42130-32
42130-33
42130-37
42130-38
39
2
42130-39
DESCRIPTION
Rear Axle Support Tube
Cleat
Backer Plate
Outside Keeper
Connecting Link
Bushing
½” – 13 NC x 1 ½” Long Plated Carriage
Bolt. Grade 5 Minimum.
½” – 13 NC x 1” Long Plated Carriage
Bolt. Grade 5 Minimum.
½” 1 13 NC Plated Hex Nut. Grade 8
Minimum
Seal Retaining Flange
Rubber Seal
½” NC Steel Lock Nut (42127-13)
Adjusting Tube Weldment
5
/8” – 11 NC HHCS x 1 ½” Long with Split
Steel Lock Washer
Wheel Seal Cover
¼” x 2 ½” Cotter Pin (42130-31)
1 ½” – 6 NC x 27/32” Cad Plated
Idler Wheel
Tensioning Nut Keeper Plate
3
/8” – 18 NC HHCS x ¾” Long with Split
Steel Lock Washer
Wheel Spacer
26