General Catalog Plastic Welding The right solution for each

Transcription

General Catalog Plastic Welding The right solution for each
®
Leister Technologies LLC
Itasca, IL, USA
Leister Process Technologies
Headquarters and Manufacturing
Kaegiswil, Switzerland
PLASTIC WELDING
Leister Technologies LLC
1253 Hamilton Parkway
Itasca, IL 60143/USA
phone:+1 630 760 1000
fax: +1 630 760 1001
sales@leisterusa.com
Leister Technologies Ltd.
Building A, 1588 Zhuanxing Road
Shanghai 201 108 PRC
phone:+86 21 6442 2398
fax: +86 21 6442 2338
leister@leister.cn
Leister Technologies KK
Yokohama, Japan
Distributor Addresses:
America:
Canada
Mexico
USA
Argentina
Brazil
Chile
Columbia
Costa Rica
Ecuador
Venezuela
Peru
Africa:
Algeria
Egypt
Kenya
Morocco
South Africa
Tunisia
Middle East:
U.A.E.
Saudi Arabia
Qatar
Iran
Industrial Heat Sources LLC
44134 Cleveland, OH
Toll free number: 800 635 0384
www.industrialheatsources.com
Western Process Heat Inc.
92029 Escondido, CA
Toll free number: 800 694 1472
www.hotairtools.com
Asia Pacific:
P.R.China
Hong Kong
India
Indonesia
Japan
Korea
Malaysia
Philippines
Singapore
Taiwan
Thailand
Vietnam
Oceania:
Australia
New Zealand
Canada:
Stanmech Technologies Inc.
944 Burlington, Ontario
Toll free number: 888 438 6324
www.stanmech.com
Malcom Company Inc.
02878 Tiverton, RI
Toll free number: 888 807 4030
www.malcom.com
Heely-Brown Company
30318 Atlanta, GA
Toll free number: 800 241 4628
www.heely-brown.com
Swiss Made Quality. Leister Process Technologies is an ISO 9001certified enterprise.
Specifications are subject to change without prior notice.
Plastic Welding / USA / 06.11 / Ident No. 108.521
Russia
Serbia
Slovakia
Slovenia
Spain
Sweden
Switzerland
Turkey
Ukraine
© Copyright by Leister
Leister Technologies Ltd.
Shanghai, China
Our close worldwide network
of more than 120 Sales and
Service Centres in more than
90 countries.
Europe:
Great Britain
Austria
Greece
Belarus
Hungary
Belgium
Ireland
Bulgaria
Iceland
Croatia
Italy
Cyprus
Latvia
Czech Republic
Lithuania
Estonia
Netherlands
Denmark
Norway
Finland
Poland
France
Portugal
Germany
Romania
PL ASTIC WELDING
Leister Technologies GmbH
Aachen, Germany
The right solution for each application
Leister Technologis KK
Shinyokohama Bousei Bldg 1F
3-12-20, Shinyokohama, Kohoku-ku
Yokohama 222-0033 / Japan
phone:+81 45 477 36 37
fax: +81 45 477 36 38
info@leister.co.jp
®
General Catalog Plastic Welding
Headquarters:
Leister Process Technologies
Galileo-Strasse 10
CH-6056 Kaegiswil/Switzerland
phone:+41 41 662 74 74
fax: +41 41 662 74 16
leister@leister.com
ww.leister.com
General Catalog
Plastic Welding
The right solution
for each application
Leister Corporate Center, Kaegiswil, Switzerland
Leister Process Technologies, production building, Sarnen, Switzerland
Leister Process Technologies, production building, Kaegiswil, Switzerland
Leister Technologies GmbH,
Aachen, Germany
Leister Technologies KK,
Yokohama, Japan
Leister Technologies LLC Itasca,
IL, USA
Leister Technologies Ltd.
Shanghai, China
Leister delivers performances.
Wherever you need to apply heat, Leister provides the ideal solution. We
have been the worldwide leader in the field of plastic welding and hot-air
blowers for over 60 years. For several years now we have also been
offering innovative and effective laser systems and microsystems. We
develop and produce all of our products in Switzerland – so you can
always rely on the proverbial Leister quality. And because 98% of our
production is exported, therefore, we have established a dense network
of service centers throughout the world – guaranteeing excellent service
anytime and anywhere.
We know how.
Plastic Welding
For decades now, we have been the worldwide market leader. The
performance and reliability of our products makes Leister the first
choice. Our tools are used in roof sealing systems, floor coverings,
plastic sheeting, in earthworks, hydraulic and tunnel engineering,
in process equipment manufacturing and for vehicle repair.
Process Heat
Whether for activation, heating, curing, melting, shrinking, welding,
sterilization, drying or warming: hot-air is increasingly deployed in
industrial processes. Leister customers profit from our extensive
engineering knowledge and benefit from our advice in the conceptual design of hotair applications.
Lasersystems
Our innovative solutions for precision welding of plastics open up
new production methods in automobile manufacturing, in medical
and sensory technology, electronics, as well as in microsystems
technology or in soldering electronic components.
A Division of Leister
In tomorrow’s world, the smallest of structures will play a huge role! In
order for our customers to keep ahead of the field in the future, we are
already developing and producing micro-mechanical sensors and
micro-optical components in our cleanroom today.
www.leister.com
General Catalog Plastic Welding
03
Plastic welding with Leister
Leister Process Technologies provides the appropriate and high quality welding device for all sectors of the plastics processing industry.
Our tools are used in sealing systems on roofs, plastic sheeting, floor
coverings, in earthworks, hydraulic and tunnel engineering, equipment manufacturing and vehicle repair. However demanding the task,
we provide an applicable solution.
Research and development
With years of experience in plastic processing and industrial processes we are the ideal partner to work your plastic application. We have
dedicated ourselves to constantly develop new and to persistently
improve existing products. We strive to provide our customers with
outstanding quality, reliability, performance and cost-efficient products.
Quality management
As an innovative and independent single proprietorship company,
Leister commits to transparent and consistent quality management.
Leister Process Technologies is certified to comply with the stringent
quality standards ISO 9001. All processes are regularly audited and
improved to comply with all quality-relevant criteria; therefore, our products enjoy a reputation of providing reliable service even after years
of use and under adverse conditions.
Testing and certification
Our products are designed and developed to comply with nationally
and internationally recognized standards. This includes both products
specific standards – such as ISO, IEC, EN or UL standards – as well as
application specific standards such as the DVS requirements by the
German Welding Association. For our client's protection, the tests are
carried out by accredited and independent test institutes. The products are then certified and qualified to carry the marking of conformity.
Application and laboratory testing
You need to find out whether a certain type of plastic is compatible
with your application? Let us find it out for you in our Leister application
laboratory. The laboratory is equipped with high-tech equipment to
perform all tests concerning analysis and process control which
are relevant to the field of plastic welding.
More than 120 Sales and Service Centers in over 90 countries
We believe that the basis for customer satisfaction lies within the quality
of our products and the smooth running global service network. A
close network of more than 120 sales and service centers in more
than 90 countries ensures competent and responsive service. Distributors and their staff are trained and certified by Leister on a regular
basis; therefore, Leister know-how is locally available to you at all
times.
04
General Catalog Plastic Welding
www.leister.com
We know how.
www.leister.com
General Catalog Plastic Welding
05
06
Contents
Hot Air Tools
Hot air tools
Hot air blowers
Blowers
08 – 33
Hot Air Tools
General accessories
Welding rods
Hot air welders
Wedge welder
Tensiometer
34 – 45
Billboards / Tarpaulins
Hot air welders
Wedge welders
46 – 55
Civil Engineering / Tunneling /
Landfill
Hot air welders
Wedge welders
Extrusion welders
Testing instruments
56 – 71
Plastic Fabrication
Extrusion welders
Welding rods
72 – 85
Flooring / Interior Decoration
Hot air welder
Grooving machine
86 – 89
Flooring /
Interior Decoration
Plastic Fabrication
Civil Engineering /
Tunneling / Landfill
Billboards / Tarpaulins
Roofing
Roofing
www.leister.com
General Catalog Plastic Welding
07
08
TRIAC S
TRIAC PID
TRIAC BT
HOT JET S
GHIBLI
SONORA S1
ELECTRON
FORTE S3
HOTWIND S
LABOR S
WELDING PEN R / WELDING PEN S
DIODE PID / DIODE S
MINOR
ROBUST
General accessories
Welding rods
www.leister.com
General Catalog Plastic Welding
10
10
14
18
20
21
22
24
25
26
27
28
29
30
31
33
09
Hot Air Tools
Hot Air Tools / Hot Air Blowers / Blowers
Hot Air Tool
Hot Air Tool
TRIAC PID
TRIAC S
Closed-loop control of temperature and function monitoring thanks to
microprocessor. The popular hand tool for top quality results.
The reliable, cost-effective and proven hand tool with stepless
temperature range adjustment.
• Reproducible results thanks to digital display of set and
actual values of temperature.
• Constant temperature independent of voltage fluctuations
and environmental conditions.
• Adaptor tube heat protection
• Electronic heating element protection
• Motor shut-off at minimal carbon level
•
•
•
•
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
120
1600
122 – 1112
13.4 × 3.5, handle ∅ 2.2
2.4 (without 10 ft cord)
2
3
CCA
4
Adaptor tube with heat protection
Electronic heating element protection
Motor shut-off at minimal carbon level
Multiple replacements of carbon brushes possible
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
120
1600
68 – 1292
13.4 × 3.5, handle ∅ 2.2
2.4 (without 10 ft cord)
2
3
CCA
4
Article No.:
100.749 TRIAC PID 120 V / 1600 W for push-fit nozzles with US plug / UL
100.750 TRIAC PID 120 V / 1600 W for screw-on nozzles with US plug / UL
Article No.:
100.726 TRIAC S 120 V / 1600 W for push-fit nozzles with US plug / UL
100.727 TRIAC S 120 V / 1600 W for screw-on nozzles with US plug / UL
Other versions available upon request.
Other versions available upon request.
10
General Catalog Plastic Welding
www.leister.com
Welding of the connectors with TRIAC PID
and push-fit wide slot nozzle.
Hot Air Tools
Working with the reliable TRIAC S, the
specialist produces perfect welding results.
The handy storage case provides ample
room for the required equipment.
Accessories TRIAC PID / TRIAC S
Roofing
Billboards / Tarpaulins
107.124
Angled nozzle 0.8 inch, 90°, push-fit
107.123
107.125
Angled nozzle 0.8 inch, 60°, push-fit
105.487
107.132
107.130
107.133
128.535
Wide slot nozzle, push-fit,
1.6 inch
1.6 inch , 60° angle
1.6 inch , perforated
1.2 inch, 45° angle
0.16
0.2
www.leister.com
Wide slot nozzle 0.8 inch,
bent and angled, push-fit
107.132
107.130
107.133
128.535
Wide slot nozzle, push-fit
1.6 inch
1.6 inch, 60° angle
1.6 inch, perforated
1.2 inch, 45° angle
Wide slot nozzle 2.4 inch for bitumen,
push-fit
107.124
Angled nozzle 0.8 inch, 90° angled, push-fit
107.131
Wide slot nozzle 3.1 inch, push-fit
107.125
Angled nozzle 0.8 inch, 60° angled, push-fit
107.123
Wide slot nozzle 0.8 inch, push-fit
105.492
105.494
Wide slot nozzle 1.2 inch, push-fit
Wide slot nozzle 0.8 inch,
straight jaw , 120° bent at right angle
100.303
Tubular nozzle ∅ 0.2 inch, push-fit
100.650
Heating element, 120 V / 1600 W,
for TRIAC PID
105.578
Version extra strong
100.702
Heating element,120 V, 1550 W,
for TRIAC S
106.989
Speed weld nozzle 0.12 inch,
push-fit on tubular nozzle ∅ 0.2 inch
107.129
0.12
Wide slot nozzle 0.8 inch,
angled, push-fit
106.990
Speed weld nozzle 0.16 inch,
push-fit on tubular nozzle ∅ 0.2 inch
106.991
Speed weld nozzle 0.2 inch,
push-fit on tubular nozzle ∅ 0.2 inch
100.650
Heating element, 120 V / 1600 W,
for TRIAC PID
100.702
Heating element,120 V, 1550 W,
for TRIAC S
Civil Engineering / Tunnel / Landfill sites
General Catalog Plastic Welding
107.123
Wide slot nozzle 0.8 inch,
angled, push-fit
107.132
Wide slot nozzle 1.6 inch, push-fit
107.135
Wide slot nozzle 1.6 inch,
PTFE-coated, push-fit
100.650
Heating element, 120 V / 1600 W,
for TRIAC PID
100.702
Heating element, 120 V / 1550 W,
for TRIAC S
11
The professional hand tool for roofing
projects.
Plastic fabrication (with push-fit nozzle)
Plastic fabrication (with screw-on nozzle)
100.303
Tubular nozzle ∅ 0.2 inch, push-fit
105.578
Version extra-strong
105.622
Tubular nozzle, ∅ 0.2 inch, screw-on
106.988
Tacking nozzle, screw-on
113.666
Drawing nozzle, ∅ 0.12 inch
113.399
Drawing nozzle, ∅ 0.16 inch,
with tacking tip, screw-on
Speed weld nozzle, push-fit on
tubular nozzle ∅ 0.2 inch
106.992
106.993
0.22 inch, profile A
0.28 inch, profile B
106.989
106.990
106.991
0.12 inch
0.16 inch
0.2 inch
113.876
Drawing nozzle, ∅ 0.12 inch
113.874
Drawing nozzle, ∅ 0.16 inch,
without tacking tip, screw-on
106.996
Tacking nozzle,
push-fit on tubular nozzle ∅ 0.2 inch
113.670
Drawing nozzle triangular-shaped,
with tacking tip, screw-on, 0.22 inch
113.877
Drawing nozzle triangular-shaped,
without tacking tip, screw-on
0.22 inch, profile A
106.986
0.28 inch, profile B
106.987
0.28 x 0.22 inch
107.348
12
Device rest
107.344
Welding mirror 5.3 inch, push-fit
126.552
Drawing nozzle ∅ 0.16 inch, screw-on
for fluor plastics
100.650
Heating element, 120 V / 1600 W,
for TRIAC PID
100.650
Heating element, 120 V / 1600 W,
for TRIAC PID
100.702
Heating element,120 V, 1550 W,
for TRIAC S
100.702
Heating element,120 V, 1550 W,
for TRIAC S
General Catalog Plastic Welding
www.leister.com
TRIAC PID: monitoring of welding temperature for top quality.
Floors / interior design
0.12
0.16
Hot Air Tools
The TRIAC S hand tool, used for welding
linoleum, equipped with a speed weld
nozzle.
Using the TRIAC PID to weld a patch on a
building site.
Shrinking / soldering / vehicle repairs
100.303
Tubular nozzle ∅ 0.2 inch, push-fit
105.578
Version extra-strong
106.982
Extension nozzle ∅ 0.2 inch, 5.9 inch
106.989
Speed weld nozzle 0.12 inch,
push-fit on tubular nozzle ∅ 0.2 inch
106.990
Speed weld nozzle 0.16 inch,
push-fit on tubular nozzle ∅ 0.2 inch
106.991
Speed weld nozzle 0.2 inch,
push-fit on tubular nozzle ∅ 0.2 inch
105.431
Speed weld nozzle 0.12 inch,
with small air-slide,
push-fit on tubular nozzle ∅ 0.2 inch
0.2
0.12
105.432
Speed weld nozzle 0.16 inch,
with small air-slide,
push-fit on tubular nozzle ∅ 0.2 inch
105.433
Speed weld nozzle ∅ 0.2 inch,
with small air-slide,
push-fit on tubular nozzle ∅ 0.2 inch
107.139
Speed weld nozzle 0.18 × 0.5 inch
for fillet weld,
push-fit on tubular nozzle ∅ 0.2 inch
107.137
Speed weld nozzle for tape
welding 0.31 inch,
push-fit on tubular nozzle ∅ 0.2 inch
100.650
Heating element, 120 V / 1600 W,
for TRIAC PID
0.16
0.2
100.702
Heating element,120 V, 1550 W,
for TRIAC S
107.324
Sieve reflector 0.5 × 0.4 inch,
push-fit on tubular nozzle ∅ 0.2 inch
107.337
Sieve reflector 2.0 × 1.4 inch,
push-fit
107.338
Sieve reflector 1.4 × 0.8 inch,
push-fit
107.326
Shell reflector 1.0 × 5.9 inch,
push-fit
107.307
Spoon reflector 1.06 × 1.4 inch,
push-fit
107.339
Soldering reflector 0.7 × 1.5 inch,
push-fit
106.996
Tacking nozzle,
push-fit on tubular nozzle ∅ 0.2 inch
106.997
Rotary burr ∅ 0.23 inch
(for drilling machine)
106.992
Speed weld nozzle 0.22 inch,
push-fit on tubular nozzle ∅ 0.2 inch
Other versions available upon request.
Technical data are subject to change without prior notice.
www.leister.com
General Catalog Plastic Welding
13
Easy welding with the ergonomic
pressure roller.
Hot air tool
TRIAC BT
The TRIAC BT fulfills all of the functionality and design requirements
necessary for successful plastic welding. Weighting just 2.2 pounds,
it is the lightest in its class and is made from high-quality material. Every
TRIAC BT kit undergoes stringent quality inspections before leaving
the factory in Switzerland. The sturdy storage case includes everything
an expert technician requires.
1
Temperature setting:
Convenient and reliable temperature
adjustment.
2
Accidental start-up protection:
The temperature adjustment becomes
lit-up if the power to the tool is
interrupted.
3
Filter:
The fine mesh air filter prevents dirt from
clogging the air inlet.
4
Filter cleaning:
The air filters on both sides can be
easily removed and cleaned.
5
Tool handle:
Ergonomically designed handle with a
soft grip covering for a secure hold.
6
Nozzle:
Extra strong integral 5 mm
universal nozzle.
7
Spare heating element:
Protected, packed and within easy
reach.
8
Storage case:
Enough space for all the accessories
the professional needs.
5
1+2
3+4
6
14
General Catalog Plastic Welding
www.leister.com
Hot Air Tools
Included in delivery
Intuitive design and easy handling for
precision welding.
Perfect for detailed work.
Hot air tool
TRIAC BT tarpaulin welding kit
Accessories TRIAC BT
The TRIAC BT tarpaulin welding kit is perfect for the ambitious tarpaulin
and billboard specialist.
•
•
•
•
•
Light and easy to handle
Ergonomic handle for welding without strain
Electronically protected heating element
Integral precision nozzle
Built-in start-up protection in the event of power interruption
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
120
1550
68 – 1292
14.6 × 3.5, handle ∅ 2.2
2.2 (without 6.5 ft cord)
2
3
CCA, CB
4
140.160
Pressure roller 1.6 inch with ball
bearings (silicone)
140.599
5 spare silicones
140.161
Pressure roller 1.1 inch with ball
bearings (silicone)
140.598
5 spare silicones
136.918
Heating element, 120 V / 1500 W
116.586
Storage case for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
Article No.:
136.942
136.941
TRIAC BT 120 V / 1550 W tarpaulin welding kit 1.6 inch, with US plug
TRIAC BT 120 V / 1550 W tarpaulin welding kit 0.8 inch, with US plug
Included in delivery: TRIAC BT, spare heating element, pressure roller 1.6 inch,
storage case
www.leister.com
General Catalog Plastic Welding
15
Included in
delivery.
Perfect for hot gas extrusion welding of containers and apparatuses.
Hot air tool
TRIAC BT plastic fabrication kit
Accessories TRIAC BT
The TRIAC BT plastic welding kit is perfect for ambitious plastic
fabrication engineers.
•
•
•
•
•
Light and easy to handle
Ergonomic handle for welding without strain
Electronically protected heating element
Integral universal nozzle
Built-in start-up protection in the event of power interruption
106.996
0.2
0.15
Profile A
Article No.:
136.943
V~
W
°F
inch
lbs
106.990
0.16 inch
106.991
0.2 inch
106.992
Speed welding nozzle, push-fit on
tabular nozzle, 0.22 inch, profile A
106.993
Speed welding nozzle, push-fit on
tabular nozzle, 0.28 inch, profile B
136.918
Heating element, 120 V / 1500 W
116.586
Storage case for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
0.28
0.22
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
106.989
Speed welding nozzle, push-fit on
tabular nozzle, ∅ 0.2 inch
0.12 inch
0.12
0.16
Tacking nozzle, push-fit on tabular
nozzle, ∅ 0.2 inch
0.2
Profile B
120
1550
68 – 1292
14.6 × 3.5, handle ∅ 2.2
2.2 (without 6.5 ft cord)
2
3
CCA, CB
4
TRIAC BT 120 V / 1550 W plastic fabrication kit, with US plug
Included in delivery: TRIAC BT, spare heating element, tacking nozzle, speed welding
nozzle 0.22 inch (profile A), storage case
16
General Catalog Plastic Welding
www.leister.com
Hot Air Tools
Included in
delivery.
Well balanced design for precise welding of floor coverings.
Hot air tool
TRIAC BT floor welding kit
Accessories TRIAC BT
The TRIAC BT floor welding kit is ideal for the ambitious flooring
technician.
•
•
•
•
•
Light and easy to handle
Ergonomic handle for welding without strain
Electronically protected heating element
Integral tabular nozzle 0.2 inch
Built in start-up protection in the event of power interruption
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
Article No.:
136.940
V~
W
°F
inch
lbs
107.139
Speed welding nozzle, 0.18 x 0.5 inch,
for fillet weld, push-fit on tabular nozzle
∅ 0.2 inch
0.12
106.989
0.16
106.990
0.2
106.991
Speed welding nozzle 0.12 inch,
push-fit on tabular nozzle ∅ 0.2 inch
Speed welding nozzle 0.16 inch,
push-fit on tabular nozzle ∅ 0.2 inch
Speed welding nozzle 0.2 inch,
push-fit on tabular nozzle ∅ 0.2 inch
0.12
105.431
0.16
105.432
0.2
105.433
120
1550
68 – 1292
14.6 × 3.5, handle ∅ 2.2
2.2 (without 6.5 ft cord)
2
3
CCA, CB
4
Speed welding nozzle 0.12 inch with
small air-slide, push-fit on tabular nozzle
Speed welding nozzle 0.16 inch with
small air-slide, push-fit on tabular nozzle
Speed welding nozzle 0.2 inch with
small air-slide, push-fit on tabular nozzle
136.918
Heating element, 120 V / 1500 W
116.586
Storage case for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
TRIAC BT 120 V / 1550 W floor welding kit, with US plug
Included in delivery: TRIAC BT, two speed welding nozzles 0.2 inch (one with small airslide for PUR materials), spare heating element, storage case
www.leister.com
General Catalog Plastic Welding
17
Hot air tool
HOT JET S
Accessories HOT JET S
The most compact hand tool from Leister. HOT JET S is a low weight
of only 1.3 lbs, includes cord and slim handle. It ensures fatigue-free
welding with high performance.
•
•
•
•
•
107.141
Wide slot nozzle 0.6 inch, angled, push-fit
107.142
Wide slot nozzle 0.8 inch, angled, push-fit
107.144
Tubular nozzle ∅ 0.2 inch,
push-fit
105.567
Extension nozzle ∅ 0.2 x 6.0 inch,
straight
105.556
Angled nozzle 0.8 inch,
Heating
element,
90°
angled,
push-fit
230 V~ / 1550 W
106.996
Tacking nozzle,
push-fit on tubular nozzle ∅ 0.2 inch
0.12
106.989
0.16
106.990
0.2
106.991
Speed
Leister-Cutter,
welding nozzle 0.12 inch,
push-fit
mit 4 Ersatzklingen
on tubular nozzle ∅ 0.2 inch
Speed welding nozzle 0.16 inch,
push-fit on tubular nozzle ∅ 0.2 inch
Speed welding nozzle 0.2 inch,
push-fit on tubular nozzle ∅ 0.2 inch
The smallest Leister hot-air tool
Electronic steplessly controlled temperature
Electronic steplessly controlled air flow
Low noise
Integrated flexible tool stand
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
120
460
68 – 1112
9.3 × 2.8, handle ∅ 1.6
0.9 (without 10 ft cord)
2
3
CCA
4
106.992
Speed welding nozzle 0.22 inch,
push-fit on tubular nozzle ∅ 0.2 inch,
A profile
106.993
Speed welding nozzle 0.28 inch,
push-fit on tubular nozzle ∅ 0.2 inch,
B profile
0.12
105.431
0.16
105.432
0.2
105.433
Speed welding nozzle 0.12 inch,
with small air-slide, push-fit
on tubular nozzle ∅ 0.2 inch
Speed welding nozzle 0.16 inch,
with small air-slide, push-fit
on tubular nozzle ∅ 0.2 inch
Speed welding nozzle 0.2 inch,
with small air-slide, push-fit on
tubular nozzle ∅ 0.2 inch
0.28
0.22
0.15
Profile A
Article No.:
100.861 HOT JET S 120 V / 460 W with US plug
100.859 HOT JET S 120 V / 460 W with US plug (UL)
0.2
Profile B
Other versions available upon request.
18
General Catalog Plastic Welding
www.leister.com
www.leister.com
The HOT JET S is especially suited to
carry out work in areas which are difficult
to access.
107.137
Speed welding nozzle 0.31 inch,
for tape welding ,
push-fit on tubular nozzle ∅ 0.2 inch
107.139
Speed welding nozzle 0.18 × 0.5 inch
for fillet weld, push-fit on
tabular nozzle ∅ 0.2 inch
107.324
Sieve reflector 0.5 × 0.4 inch,
push-fit on tubular nozzle ∅ 0.2 inch
107.146
Soldering nozzle ∅ 0.2 inch
107.151
Soldering nozzle ∅ 0.16 inch
107.148
Soldering nozzle ∅ 0.12 x 0.06 inch,
oval
107.310
Sieve reflector 1.4 × 0.8 inch,
push-fit
107.311
Sieve reflector 2.0 × 1.4 inch,
push-fit
107.312
Spoon reflector 1.0 × 1.2 inch,
push-fit
Hot Air Tools
Fitting a solder shrink connection with the
HOT JET S and a push-fit sieve reflector.
The small and light HOT JET S works also in
close corners.
General Catalog Plastic Welding
107.305
Ironing nozzle 0.6 x 1.0 inch
103.607
Heating element, 120 V / 435 W
19
Simple heating up fibre optic loose tube
cables for further processing.
Welding pipes.
Hot air tool
GHIBLI
Accessories GHIBLI
Derived from a hot desert wind – GHIBLI certainly lives up to its name!
Thanks to two-step airflow switching and steplessly adjustable
temperature, it can be used for the most diverse applications.
• Universal tool for welding and shrinking
• Welding results independent of voltage fluctuations and
ambient temperature
• Two-step selectable airflow
• Extensiv range of accessories
106.998
Wide slot nozzle 0.8 inch, angled,
push-fit
106.999
Wide slot nozzle 1.6 inch
107.154
Tubular nozzle ∅ 0.2 inch, angled,
push-fit
107.006
Extension nozzle
∅ 0.2 x 5.1 inch, straight
107.308
Sieve reflector 2.0 × 1.4 inch,
push-fit
Sieve reflector 1.4 × 0.8 inch,
push-fit
107.309
Technical Data
Voltage
Power
Temperature
Size (L × W × H)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
120
1500
68 – 1112
7.7 × 3.3 × 6.3, handle ∅ 2.2
2.0 (without 10 ft cord)
2
3
CCA
4
Article No.:
101.887 GHIBLI 120 V / 1500 W with US plug
101.891 GHIBLI 120 V / 1500 W with US plug (UL)
Other versions available upon request.
20
General Catalog Plastic Welding
107.313
Spoon reflector 1.0 × 1.2 inch,
push-fit
107.325
Soldering reflector 0.7 × 1.3 inch,
push-fit
107.319
Sieve reflector ∅ 2.6 inch, push-fit
107.315
Folding reflector 2.8 × 0.5 inch,
push-fit
107.007
De-horning nozzle, push-fit
107.345
Welding mirror 5.3 inch,
PTFE-coated
101.850
Heating element, 120 V / 1500 W
www.leister.com
Shrinking of cable labels
Hot Air Tools
Included in delivery.
Ergonomic design for strain-free car
wrapping.
Hot-air tool
SONORA S1 kit
Accessories SONORA S1
The handy, quiet and compact hot-air tool for universal use. It is applied
in fields as shrinking, vehicle labeling, forming, heating. Its balanced
design allows strain-free welding. Excellent price/performance ratio.
•
•
•
•
•
Light and compact
High stability in head-handle position for long term use
Balanced ergonomics with soft grip
Very quiet tool, ideal for indoor use
Constant temperature and closed-loop controlled electronics
Technical Data
Voltage
Power
Temperature
Size
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V
W
ºF
inch
lbs
120
1500
176 – 1202
9.1 x 7.9
1.3 (without 6.5 ft cord)
2
3
CCA
4
119.269
Glass protection nozzle
119.270
Wide slot nozzle 2.0 inch, push-fit
119.314
Reducer nozzle, push-fit
(Included in delivery)
119.271
Reflector nozzle, push-fit
(included in delivery)
119.316
Tubular nozzle 0.2 inch, push-fit
119.315
Wide slot nozzle 0.8 inch, push-fit
119.312
Solder sleeve reflector nozzle, push-fit
(included in delivery)
107.324
Sieve reflector 0.5 x 0.4 inch,
push-fit on tabular nozzle ∅ 2.2 inch
107.308
Sieve reflector 2.0 x 1.4 inch, push-fit
Article No.:
140.997 SONORA S1 kit,120 V / 1500 W with US plug
Other versions available upon request.
www.leister.com
General Catalog Plastic Welding
21
For welding of bitumen sheets, use the
powerful ELECTRON with wide slot nozzle.
Hot air tool
ELECTRON
Accessories ELECTRON
Powerful and versatile, the ELECTRON is the tool on every spicialists’
wishlist.
•
•
•
•
Powerful
Compact
Robust
Construction site tried and tested
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
107.258
Wide slot nozzle, push-fit
2.8 × 0.4 inch, for bitumen
107.266
Wide slot nozzle 2.9 × 0.12 inch,
push-fit,
with tool stand (Article 116.753)
120 / 230 / 400
2700 / 3400 / 5500
68 – 1200
12.6 × 3.7, handle ∅ 2.5
2.8 (without 10 ft cord)
2
3
CCA
4
Article No.:
110.889 ELECTRON 120 V / 2700 W with 32A UK plug
107.791 ELECTRON 120 V / 2700 W, without plug
107.781 ELECTRON 230 V / 3400 W with Euro plug
116.055 ELECTRON 230 V / 3400 W with scraper nozzle, with Euro plug
107.788 ELECTRON 400 V / 5500 W, with 16A CEE plug
116.753
Tool stand
107.270
Wide slot nozzle 5.9 × 0.5 inch,
push-fit
107.229
Round nozzle 0.8 inch, push-fit
107.331
Folding reflector 2.8 × 2.8 inch,
push-fit
107.327
Sieve reflector 3.3 x 3.3 iunch,
push-fit
107.333
Sieve reflector 5.9 x 5.1 inch,
push-fit
107.340
Shell reflector, 1.8 x 9.8 inch,
push-fit
107.328
Folding reflector 2.3 × 2.9 inch,
push-fit
Other versions available upon request.
22
General Catalog Plastic Welding
www.leister.com
www.leister.com
106.127
Sieve reflector ∅ 2.6 inch, push-fit
107.330
Folding reflector 4.9 × 0.85 inch,
push-fit
116.054
Scraper nozzle,
(only use in combination with heater
tube, article no. 116.053)
105.961
Sword-shaped nozzle
1.8 x 0.5 x 13.8 inch, push-fit,
for foundries
107.347
Sword-shaped nozzle
2.9 x 0.5 x 20.5 inch, push-fit,
edges rounded, PTFE-coated
107.346
Welding mirror 10.6 inch,
push-fit
107.348
Tool rest
113.269
Heating element, 230 V / 3400 W
101.273
Heating element, 400 V / 5500 W
103.588
Heating element, 120 V / 2600 W
General Catalog Plastic Welding
Hot Air Tools
Accelerating the drying process of
varnish, paint and body filler using the
ELECTRON.
ELECTRON with scraping nozzle.
Scraping color without solvent!
23
Flameless shrink-wrapping of pallets and
bulky goods with the FORTE S3. This allows
work to be carried out in closed spaces.
Hot air tool
FORTE S3
The most powerful hot-air tool from Leister: FORTE S3 is extremely
well suited to flameless shrinking of pallets and bulky goods.
•
•
•
•
Powerful pallet-shrinking tool
Uniform shrinkage
May be used in the most confined spaces
Integrated tool stand
Technical Data
Voltage
Power
Temperature
Size (L × W × H)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
kW
°F
inch
lbs
3x 230
3x 400
10
10
1202
15.3 × 5.2 × 8.4
9.7 (without 32 ft cord)
2
3
CCA
4
Article No.:
111.029 FORTE S3, 3x 400 V / 10 kW, without plug
102.031 FORTE S3, 3x 230 V /10 kW without plug
Other versions available upon request.
24
General Catalog Plastic Welding
www.leister.com
Hot air blower
HOTWIND S
Accessories HOTWIND S
Weighing just 6.6 lbs, the HOTWIND S can be used as an integrated
or bench device. This enormous flexibility combined with the high
maximum temperature of up to 1472°F and the wide range of
accessories means that HOTWIND S can be used in a variety of ways.
•
•
•
•
•
Ideal for warming, heating, forming and drying
Heating power steplessly adjustable with potentiometer
Integrated device and heating element protection
Manual air slide, push-fit handle
Extremely smooth running
b
a
107.201
107.260
107.259
105.977
107.263
107.262
105.992
105.991
125.317
a
107.335
Technical Data
Voltage
Power
Max. exhaust temperature
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
lbs
120
2200
1202 / 1472
6.6 (without 10 ft cord)
Wide slot nozzle, push-fit (a × b)
2.7 × 0.16 inch
3.3 × 0.6 inch
5.9 × 0.5 inch
8.0 × 0.35 inch
9.8 ×0.5 inch
11.8 × 0.16 inch
15.7 × 0.16 inch
19.7 × 0.16 inch
Flange connector, push-fit
a = 3.5 inch
Sieve reflector, push-fit
∅ 5.9 inch
107.248
Stainless steel filter, push-fit
on air intake
102.569
Heating element, 120 V / 2200 W
2
3
CCA
4
Article No.:
102.609 HOTWIND S, 120 V / 2200 W, without plug
Other versions available upon request.
www.leister.com
General Catalog Plastic Welding
25
Hot Air Tools
The HOTWIND S is perfectly suited for drying and firing of color on plastic components.
LABOR S, completed together with
blower MINOR as an external air supply.
Hot air tool
LABOR S
Accessories LABOR S
Small but powerful: The LABOR S is a jack of all trades. It can be used
to weld even difficult to access locations perfectly. It causes no fatigue,
even for small hands.
•
•
•
•
•
Temperature adjustment via rotary knob
Very small and light device
Ideal for draw welding and tacking
Air supply with blower ROBUST, MINOR or with compressed air
Ideal for mobile use when coupled with MINOR blower
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
107.144
Tubular nozzle ∅ 0.2 inch, push-fit
106.992
106.993
Speed weld nozzle, push-fit on
Tubular nozzle ∅ 0.2 inch
0.22 inch, profile A
0.28 inch, profile B
106.989
106.990
106.991
0.12 inch
0.16 inch
0.2 inch
106.996
Tacking nozzle, push-fit on
Tubular nozzle ∅ 0.2 inch
101.643
Heating element, 120 V / 600 W
120
600 / 700
68 – 1112
7.1, ∅ 1.6 handle
0.33 (without air hose, without cord)
2
3,
CCA
4
Article No.:
101.670 LABOR S with blower box, 120 V / 700 W, 4.9 ft silicon hose, with US plug,
UL-approved
101.674 LABOR S with blower box, 120 V / 700 W, 4.9 ft silicon hose, electrical
conductive (ESD), with US plug, UL-approved
101.721 LABOR S with junction box, 120 V / 600 W, 10 ft PVC hose, with US plug,
UL-approved
101.755 LABOR S with blower MINOR, 120 V / 700 W, 4.9 ft PVC hose,
with US plug
Other versions available upon request.
26
General Catalog Plastic Welding
www.leister.com
Hot Air Tools
WELDING PEN R
WELDING PEN S
The rotating air hose on the
WELDING PEN facilitates work.
Wire welding using the compact and
light WELDING PEN R.
Hot air tool
WELDING PEN R / WELDING PEN S
Accessories WELDING PEN R / WELDING PEN S
The WELDING PEN is an optimized hand tool for draw welds. Due
to its slim design and the external air supply by a swiveling air hose
work becomes nearly fatigue-free. The closed-loop controlled
WELDING PEN R provides the perfect welding temperature. High
quality work may also be carried out using the WELDING PEN S
which is easily controlled by means of the rotary knob.
•
•
•
•
Used in combination with ROBUST blower or compressed air
Digital temperature display (WELDING PEN R)
Swiveling air hose connection
Cooled heating element tube
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
V~
W
°F
inch
lbs
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
120
600
68 – 1112
10.6 × 1.7, handle ∅ 1.3
2.2 (with 10 ft cord / air hose
and Y-connection)
2
3
CCA
4
105.622
Tubular nozzle ∅ 0.2 inch, screw-on
106.988
Tacking nozzle, screw-on
113.666
113.399
Drawing nozzle round, ∅ 0.12 inch
Drawing nozzle round, ∅ 0.16 inch,
with tacking tip, screw-on
113.876
113.874
Drawing nozzle round, ∅ 0.12 inch
Drawing nozzle round, ∅ 0.16 inch,
without tacking tip, screw-on
113.670
Triangular drawing nozzle,
with tacking tip, screw-on, 0.22 inch
113.877
Triangular drawing nozzle,
without tacking tip, screw-on
0.22 inch, profile A
106.986
0.28 inch, profile B
106.987
0.28 x 0.22 inch
126.552
Drawing nozzle ∅ 0.16 inch,
screw-on, for fluor plastics
127.726
127.727
Angular adapter for screw-on nozzles,
screw-on
30° angled
45° angled
113.597
Heating element, 120 V / 600 W
Article No.:
113.708 WELDING PEN S, 120 V / 600 W, screw-on, with US plug
114.576 WELDING PEN R, 120 V / 600 W, screw-on, with US plug
Other versions available upon request.
www.leister.com
General Catalog Plastic Welding
27
DIODE PID
DIODE S
Convenient wire welding using the
powerful, light DIODE PID.
PP-Container, Colasit, Switzerland.
Hot air tool
DIODE PID / DIODE S
Accessories DIODE PID / DIODE S
The DIODE is an extremely handy high performance hot-air tool. The
closed-loop controlled DIODE PID provides the perfect welding temperature at all times. Due to its display, adjusting the temperature is
simple. High quality work may also be carried out using the DIODE S
which is easily controlled by a rotary knob.
With push-fit nozzle
•
•
•
•
Operated with ROBUST blower or with compressed air
Digitally controlled and displayed temperatures (DIODE PID)
Cooled heating element tube
In combination with MINOR blower suitable for field applications
Technical Data
Voltage
Power
Temperature
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
°F
inch
lbs
120
1600
68 – 1112
10.4 × 2.2, handle ∅1.6
2.5 (with 10 ft cord / 10 ft air hose)
2
3
CCA
4
Tubular nozzle ∅ 0.2 inch, push-fit
105.578
Version extra-strong
106.992
106.993
Speed welding nozzle, push-fit on
tubular nozzle ∅ 0.2 inch
0.22 inch, profile A
0.28 inch, profile B
106.989
106.990
106.991
0.12 inch
0.16 inch
0.2 inch
106.996
Tacking nozzle,
push-fit on tubular nozzle ∅ 0.2 inch
107.348
Tool rest
100.650
Heating element for DIODE PID,
120 V / 1600 W
100.702
Heating element for DIODE S,
120 V / 1600 W
105.622
Tubular nozzle ∅ 0.2 inch, screw-on
106.988
Tacking nozzle, screw-on
113.666
113.399
Drawing nozzle round, ∅ 0.12 inch
Drawing nozzle round, ∅ 0.16 inch,
with tacking tip, screw-on
113.876
113.874
Drawing nozzle round, ∅ 0.12 inch
Drawing nozzle round, ∅ 0.16 inch,
without tacking tip, screw-on
113.670
Triangular drawing nozzle,
with tacking tip, screw-on, 0.22 inch
With screw-on nozzle
Article No.:
101.291 DIODE S 120 V / 1600 W, for push-fit nozzles, with US plug
101.447 DIODE S 120 V / 1700 W, for push-fit nozzles, connected to MINOR,
5 ft air hose, with US plug
101.311 DIODE PID 120 V / 1600 W, for push-fit nozzles, with US plug
Other versions available upon request.
28
100.303
General Catalog Plastic Welding
113.877
106.986
Triangular drawing nozzle,
without tacking tip, screw-on
0.22 inch, profile A
0.28 inch, profile B
106.987
0.28 x 0.22 inch
126.552
Drawing nozzle, 0.16 inch, screw-on,
for fluor plastics
www.leister.com
MINOR blower as an air supplier for the
DIODE PID.
Blower
MINOR
Don’t be deceived by the MINOR’s small size and low weight. This blower
delivers sufficient air to enable quality work with DIODE PID / DIODE S
or LABOR S.
• Light and compact
• Powerful
• Serves as a mobile air supply for the DIODE PID / DIODE S and
LABOR S
• Also suitable for work on construction sites
Technical Data
Voltage
Power
Air flow (68°F)
Pressure static
Air outlet (external)
Size (L × ∅)
Weight
Conformity Marking
Approval Mark
Certification Scheme
Protection Class II
V~
W
cfm
psi
inch
inch
lbs
230 / 120
100
14.1
0.06
0.6
9.8 × 3.7, handle ∅ 2.5
2.5 (with 10 ft cord)
2
3
CCA
4
Article No.:
108.749 MINOR, 120 V / 100 W, with US plug
Other versions available upon request.
www.leister.com
General Catalog Plastic Welding
29
Hot Air Tools
MINOR blower with DIODE PID.
Blower ROBUST, serving as external air
supply for the WELDING PEN.
Blower
ROBUST
Accessories ROBUST
Versatile and operable at high ambient temperatures of up to 145°F.
Despite its small dimensions, the ROBUST is a real powerhouse.
It offers great flexibility thanks to its extensive range of accessories.
•
•
•
•
Compact design – high performance
Sound-suppressed
Can be fitted at any position
Serves as an external air supply for three DIODE PID / DIODE S,
one WELDING PEN R / WELDING PEN S or three LABOR S
Technical Data
Voltage
Power
Air flow (68°F)
Pressure static
Ambient temperature
Protection type (IEC 60529)
Air intake (external)
Air outlet (external)
Weight
Size (L × W × H)
Conformity Marking
Protection Class I
V~
W
cfm
psi
°F
inch
inch
lbs
inch
107.354
Stainless steel filter,
push-fit on air intake
107.281
Hose connection adapter (∅ 1.5 inch),
3 outputs, each 0.55 inch
113.859
Air hose, ∅ 0.55 inch
101.031
hose clip for air hose, ∅ 0.55 inch
110
230
42 / 46
1.16 / 1.52
< 140
IP 54
∅ 1.5
∅ 1.5
17.6 (with 10 ft cord)
10.4 × 8.7 × 8.7
2
1
Article No.:
103.434 ROBUST, 110 V / 230 W, with capacitor, 10 ft cord
30
General Catalog Plastic Welding
www.leister.com
Hot air tools
General accessories
Roofing
www.leister.com
Billboards / Tarpaulins
140.160
Pressure roller 1.6 inch with ball
bearings (silicone)
140.160
Pressure roller 1.6 inch with ball
bearings (silicone)
140.599
5 spare silicones
140.599
5 spare silicones
140.161
Pressure roller 1.1 inch with ball
bearings (silicone)
140.161
Pressure roller 1.1 inch with ball
bearings (silicone)
140.598
5 spare silicones
140.598
5 spare silicones
106.974
Pressure roller 3.1 inch (silicone)
106.974
Pressure roller 3.1 inch (silicone)
106.972
Pressure roller,
with ball bearings (brass)
106.981
Pressure roller for custom seal
106.976
Pressure roller 1.1 inch (PTFE)
116.798
Brass brush
138.314
Seam probe tester
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
116.586
Storage case, for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
111.346
Chamfer plane with ten spare blades
111.348
Spare blades kit containing ten blades
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
116.586
Storage case, for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
General Catalog Plastic Welding
31
Hot Air Tools
The hand roller is an essential accessory
for tunnel applications.
Hot air tools
General accessories
Floorings / Interior decoration
Plastic fabrication
140.160
Pressure roller 1.6 inch with ball
bearings (silicone)
140.599
5 spare silicones
140.161
107.348
Tool rest for TRIAC PID, TRIAC S
Pressure roller 1.1 inch with ball
bearings (silicone)
137.855
Leister cutter with four blades
140.598
5 spare silicones
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
106.974
Pressure roller 3.1 inch (silicone)
116.586
Storage case for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
106.972
Pressure roller,
with ball bearings (brass)
Civil Engineering / Tunnel / Landfill sites
106.976
106.969
32
Pressure roller 1.1 inch (PTFE)
Spatula
140.160
Pressure roller 1.6 inch with ball
bearings (silicone)
140.599
5 spare silicones
140.161
Pressure roller 1.1 inch with ball
bearings (silicone)
140.598
5 spare silicones
122.541
Trimming guide,
to use with spatula (106.969)
106.976
Pressure roller 1.1 inch (PTFE)
106.966
Hand grooving tool
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
116.586
Storage case for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
106.968
Spare blades for hand grooving tool
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
116.586
Storage case for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
General Catalog Plastic Welding
www.leister.com
Hot Air Tools
Welding rods
packaging
units (lbs)
Article
Welding accessories PE
packaging
units (lbs)
Article
Welding accessories div.
104.283
Welding rod HDPE, profile A, black
6.6
104.297
Welding rod PA, profile A, black
6.6
104.294
Welding rod HDPE, profile A, white
6.6
104.298
Welding rod PC, profile A, transparent
6.6
104.284
Welding rod HDPE, profile B, black
11
104.313
Welding rod PC / ABS/ALPHA (Honda), profile A, black
6.6
104.299
Welding rod HDPE, profile B, white
11
104.311
Welding rod PC / PBTP (Xenoy), profile A, grey
6.6
106.650
Welding band HDPE, 0.32“ x 0.08“, white
2.2
104.309
Welding rod PS, profile A, white
6.6
104.300
Welding rod LDPE, profile A, black
6.6
104.308
Welding rod PUR, profile A, black
6.6
106.654
Welding band Xenoy, 0.32“ x 0.08“, grey
4.4
106.642
Welding rod PPs, profile A, grey, flame resistant
6.6
104.304
Welding rod PVDF, profile A, natural
6.6
104.303
Welding rod POM, profile A, natural
6.6
Welding accessories PP
104.287
Welding rod PP, profile A, grey / beige
6.6
104.301
Welding rod PP, profile A, black
6.6
104.288
Welding rod PP, profile B, grey / beige
11
126.356
Welding band PP, 0.32“ x 0.08“, natural
4.4
Welding accessories PVC
104.296
Welding rod PVC-U (hard), profile A, transparent
6.6
104.278
Welding rod PVC-U (hard), profile A, grey
6.6
106.641
Welding rod PVC-U, profile A, brown
6.6
104.280
Welding rod PVC-U (hard), profile B, brown
11
104.279
Welding rod PVC-U (hard), profile B, grey
11
104.302
Welding rod PVC-P (soft), profile A, transparent
6.6
Test bundles
107.036
Test bundle bodywork welding rods, each consisting of
profile A pieces of 14.6 inch single marked
6x HDPE, 6x PP, 6x PA, 6x PC, 6x ABS, 6x PCABS / APLHA
Honda, 6x PC / PBTP / Xenoy
107.037
Test bundles standard each consisting of
profile A pieces of 14.6 inch single marked
5x PVC-U, 5x PVC-P, 5x PP, 5x ABS, 5x HDPE, 3x PC, 3x PA,
3x POM, 3x LDPE, 3x PC / ABS / ALPHA Honda,
3x PC / PBTP / Xenoy
107.040
Test bundle welding band each consisting of profile
A pieces of 14.6 inch single marked
9x HDPE 0.32“ x 0.08“ white, 9x PP, 0.32“ x 0.08“ natural,
9x ABS 0.32“ x 0.08“ white, 9x PC / PBTP / Xenoy grey
Welding accessories ABS
104.295
Welding rod ABS, profile A, white
6.6
113.587
Welding rod ABS, profile A, black
6.6
107.027
Welding band ABS, 0.32“ x 0.08“, white
2.2
Profile sizes
0.22
Profile A
0.28
Profile B
Diameters in inch
0.15
0.2
www.leister.com
General Catalog Plastic Welding
33
34
Roofing
36
38
39
40
41
42
43
45
Flach- und Steildächer
Roofing
VARIMAT V2
UNIROOF E
TRIAC DRIVE PID / Guiding aid
X 84
BITUMAT B2
COMET SUB-ROOF
Overview welding machines
EXAMO
www.leister.com
General Catalog Plastic Welding
35
Thanks to its slim line design, welding is
possible in gaps as narrow as 4.3 inch.
The new VARIMAT V2 in use. Hoisted onto
the roof in the practical transport box.
Hot air welder
VARIMAT V2
1
1
Ergonomic:
Height and angle of guide-bar can be
adjusted easily.
2
Maintenance-free:
High performance brushless blower
motor, no brushes to change.
3
High tech:
New welding nozzle with protected
design for reliable welding quality.
4
High speed:
New gear design allows speeds of up
to 39 ft/min.
5
Intuitive:
Protected design. Easy-to-view display
with “e-Drive” and easy-to-store welding
settings.
4
2
Costs
USD
8000
5
USD
4000
50 %
cy
ien
ffic
ic e
m
o
on
Ec
Savings
100 %
Co
sts
High potential savings:
Lower costs thanks to higher welding
speed (cost calculations based on
215 000 qf / 16 ft/min).
Higher speed
Before: 8 ft/min.
Now: 16 ft/min. (VARIMAT V2)
Speed
3
36
General Catalog Plastic Welding
www.leister.com
For TPO sheets the patented grip nozzle
eliminates need for cleaning beforehand.
(accessory)
Hot air welder
Accessories VARIMAT V2
Using the new VARIMAT V2, polymer roofing membranes can be
welded more rapidly resulting in lower cost. Users appreciate its
streamlined ergonomics and its ease of use.
•
•
•
•
With up to 39 ft/min fastest welding speed (depending on material)
Guide bar minimizes back strain
No brushes to replace means lower service costs
User-friendly display with “e-Drive” (press and turn control)
to recall preset and saved welding settings
Technical Data
Voltage
Power
Temperature
Speed
Air flow range
Width of welding nozzle
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
%
inch
inch
lbs
230
4600
68 – 1148
2.3 – 39
50 – 100
1.6
25 × 17 × 13
77
2
3
CCA
1
113.995
113.600
Grip-nozzle 1.2 inch
Grip-nozzle 1.6 inch
107.067
Additional weight for even
more pressure
107.612
Heating element, 230 V, 4400 W
139.048
Storage case *
2.4 × 1.5 × 1.5 ft,
multi-layer plate, green
132.429
2 welding plates for optimum
welding start *
138.817
Steel brush to clean nozzle *
110.714
Maintenance set with size 5 screwdriver, size 2 and 8 pin wrenches and
open-ended wrench size 17
Roofing
VARIMAT V2
* Included in delivery
Article No.:
138.982 VARIMAT V2, 230 V / 4600 W, without plug
More versions available upon request.
www.leister.com
General Catalog Plastic Welding
37
Its small dimensions mean that there are
no obstacles for the UNIROOF E.
Rigid plastic carry case offers optimal
protection. (Included in delivery)
Hot air welder
UNIROOF E
Accessories UNIROOF E
The UNIROOF E is particularly suitable for edges, hard-to-reach areas
and smaller roofs. Where welding with the VARIMAT V2 is not possible,
the UNIROOF E, with its compact design, offers the ideal solution.
•
•
•
•
Easy to carry thanks to its light weight (only 28 lbs)
Can be used anywhere with 10A / 230 V power supply
Up to 30° incline
A lot of power in a small package
Technical Data
Current
Voltage
Power
Temperature
Speed
Width of welding nozzle
Dimensions (L x W x H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
A
V~
W
°F
ft/min
inch
inch
lbs
10
230
2300
68 – 1112
3.2 – 16
1.2
16.5 × 10.6 × 8.2
28 (with cord)
2
3
CCA
1
125.685
Grip nozzle 30 mm,
for roughening and welding of TPO
single plies
107.067
Additional weight for even
more pressure
115.057
Lifting device for simple moving to
the next weld seam
103.604
Heating element, 230 V, 2100 W
126.448
Storage case
24 x 19 x 12 inch
multi-layer plate, green
(included in delivery)
Article No.:
134.447 UNIROOF E, 230 V / 2300 W, Euro plug
More versions available upon request.
38
General Catalog Plastic Welding
www.leister.com
The TRIAC DRIVE PID even allows
horizontal welding.
The practical Leister carrying case in
included in delivery.
Hot air welder
Accessories TRIAC DRIVE PID
This tried and tested semi-automatic hot air welder can be used
in most applications. The increased welding speed compared with
manual welding gives rise means higher productivity.
•
•
•
•
Faster and more efficient than hand welding
Small and compact
Steplessly adjustable speed for high quality welding
Can be used in the most confined spaces
115.274
115.176
115.712
138.570
115.857
115.921
Pressure roller 0.5 inch, steel
Pressure roller 1.2 inch, steel
Pressure roller 1.6 inch, steel
Pressure roller 0.5 inch, silicon
Pressure roller 1.2 inch, silicon
Pressure roller 1.6 inch, silicon
115.276
Single supporting carrier
115.281
115.279
Overlap welding nozzle, inside, push-fit
with grip, 1.5 inch
with grip, 1.2 inch
115.703
115.701
without grip, 1.5 inch
without grip, 1.2 inch
115.280
115.278
with grip, 1.5 inch
with grip, 1.2 inch
115.702
115.700
without grip, 1.5 inch
without grip, 1.2 inch
100.650
100.702
Heating element
100 / 120 V, 1550 W, for TRIAC PID
100 / 120 V, 1550 W, for TRIAC S
Roofing
TRIAC DRIVE PID
Overlap welding nozzle, outside, push-fit
Technical Data
Voltage
Power
Temperature
Speed
Width of welding nozzle
Dimensions (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
inch
inch
lbs
100 / 120
1600
68 – 1112
1.6 – 10
1.2 or 1.6
12 × 9 × 15
9.1 (with 10 ft cord, without guide aid)
2
3
CCA
1
138.549
Included in delivery:
- 2 pressure rollers, silicone, 0.5 inch
- 1 pressure roller, silicone, 1.2 inch
- 1 overlap welding nozzle, inside,
without grip, 1.2 inch
108.985
Article No.:
115.125 TRIAC DRIVE S without guide aid,100/120 V / 1600 W, outside, without grip,
1.6 inch
115.379 TRIAC DRIVE S without guide aid,100/120 V / 1600 W, inside, without grip,
1.6 inch
Guiding help for TRIAC DRIVE PID,
for easy horizontal welding, e.g. for
parapets:
Storage case
(included in delivery)
More versions available upon request.
www.leister.com
General Catalog Plastic Welding
39
The X84, weighing 13.5 lbs is easy to
operate and produces precise results.
The X 84 is the ideal machine when it
comes to welding sub-roof membranes.
Hot air welder
X 84
Accessories X 84
Weighing just 13.5 lbs, the X 84 is recommended for
highpitched roofs; with its powerful drive, the X 84 overcomes
every slope with constant speed and welding quality.
•
•
•
•
Small, light and compact
Suitable for uneven surfaces
Constant welding pressure
Controlled welding speed
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Width of welding nozzle
Dimensions (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class II
V~
W
°F
ft/min
N
inch
inch
lbs
103.678
Heating element, 230 V, 2100 W
126.448
Storage case*
24 x 19 x 12.3 inch
multi-layer plate, green
* included in delivery
230
2300
68 – 1112
1.6 – 11.5
250
1.2
12 × 12.2 × 9.8
13.5 (with 10 ft cord)
2
3
CCA
4
Article No.:
107.484 X 84 with guide-bar, 230 V, 2300 W, with CH plug
More versions available upon request.
40
General Catalog Plastic Welding
www.leister.com
Open flame
BITUMAT B2
Easy unit guidance and clean working
with the BITUMAT B2.
Considerably better welding results when
compared with open flame tools.
Hot air welder
Accessories BITUMAT B2
Welding of modified bitumen sheeting (SBS, APP) with the flameless
BITUMAT B2 is much faster than welding with an open flame. The weld
strength is significantly better and the welding process is more
economical.
•
•
•
•
•
Flameless welding of modified bitumen
Uniform welding results
Easy control of hot air volume
High working speed
Requires only one user to efficiently weld seams (for open flame
two are required, one for heating and one for pressing on)
138.048
Bitumen nozzle 3.0 inch
138.047
Bitumen nozzle 4.0 inch
137.895
137.896
140.229
140.228
Pressure roller with gap 4.0 inch
Pressure roller with gap 3.0 inch
Pressure roller without gap 4.0 inch
Pressure roller without gap 3.0 inch
140.476
Lifting device,
for 3.0 and 4.0 inch versions
140.489
Sturdy storage case,
28 x 18 x 18 inch,
multi-layer plate, green
(included in delivery)
Roofing
BITUMAT B2
Heating element, 230 V, 6500 W
Technical Data
Voltage
Power
Temperature
Speed
Air flow range
Welding nozzle width
Dimensions (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
126.386
V~
W
°F
ft/min
%
inch
inch
lbs
230
6700
68 – 1148
2.7 – 40
75 – 100
3.0 / 4.0
27 × 19.3 × 13
89 (with cable)
2
3
CCA
1
BITUMAT B2 peel test (EN 12316-1)
Flame peel test (EN 12316-1)
400 N
350 N
300 N
250 N
200 N
Article No.:
140.441 BITUMAT B2, 230 V / 6700 W, 3.0 inch, without plug
140.439 BITUMAT B2, 230 V / 6700 W, 4.0 inch, without plug
150 N
100 N
50 N
More versions available upon request.
0
Novatop Mineral
Flexum P 4 mm
Isopal 4 mm
Type of singlr ply membrane
Novostar Isoroof
Significantly better weld seam strength.
www.leister.com
General Catalog Plastic Welding
41
Tracking free welding with guiding helps.
Ideal for pre-fabricators.
Wedge welder
COMET SUB-ROOF
Accessories COMET SUB-ROOF
The COMET is smoke-free and very quiet. Thanks to the built-in guide
system, the width of the weld zone is uniform – resulting in flamelessly
welded edges. It is especially suitable for pre-fabrication of sub-roof
membranes.
•
•
•
•
Smoke-free, low-noise welding using hot-wedge technology
Digital temperature and speed display
No non-welded edge zones
Ideal for indoor applications
Technical Data
Voltage
Power
Temperature
Speed
Pressure static
Material thickness
USB-memory-stick
Dimensions (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
N
inch
inch
lbs
110.694
Fitting welding carriage
The fitting welding carriage transfers the drive to the sub-roof membrane located below. This enables friction-free, high-quality welding. The
fitting welding carriage is especially suitable for thin, homogenous
material. Welding with a guide rail is also possible for the pre-fabricator.
230
700
68 – 788
2.6 – 23
100 – 500
Up to 32 mil
Optional
14 × 10 × 9.5
17 (with 3 m cable)
2
3
CCA
1
Article No.:
138.276 COMET SUB-ROOF, 230 V / 700 W, for sub-roof membranes, without fitting
welding carriage,Euro plug
More versions available upon request.
42
General Catalog Plastic Welding
www.leister.com
Pressure
Hot air nozzle Heating element Heating element
Welding direction
Roofing membranes
Welding direction
Hot air welder
(Heating through heating element)
Welding technologies
Hot wedge
Pressure
Wedge welder (COMET)
(Hot wedge is heated electrically)
Roofing
Overview welding machines
Materials
Plastic single plies
Type of hot air welder
VARIMAT V2
Main application
Large areas
Modified bitumen
UNIROOF E
TRIAC DRIVE PID
with guiding help
X 84
COMET SUB-ROOF
BITUMAT B2
Small areas,
Details, pitched roofs
For sub-roof membranes
For pre-fabricators
Large areas
as supplement to the V2
Roof construction
Flat roof
Sloping roof
Basic weld seams
Detail work
Special features
333
3
333
3
333
33
3
333
333
33
3
333
3
333
333
3
333
3
333
3
333
3
333
3
Operation with »e-Drive«
Up to 30° incline
Horizontal welding
Constant joining pressure
Indoor applications
No open flame
X
X
X
X
X
Fastening
Mechanically fastened,
hard substrate
Loosely laid, soft substrate
Parapet spacing in inch
X
4.3
7.5 **
1.6
5.3
8.6
X
X
X (blower)
X
X
4.7
Electronics
Controlled (close loop system)
Controlled (open loop)
X (drive)
X
Speed ft/min.
Drive
2.3 – 39
3 –16
1.6 – 10
1.6 – 11.5
2.6 –19.7
2.6 –39
Welding (depending on material)
13 – 26
6.5 – 9.8
4.9 – 9.8
4.9 – 8.2
9.8 –19.6
9.8 –19.6
77
28
8.8
13
17
88
Hot air*
Hot air
Hot air
Hot air
Hot wedge
Hot air
Weight lbs
Welding technology
333 = Highly suitable, 33 = Suitable, 3 = Limited suitability
www.leister.com
* Brushless blower ** No gap necessary for laminated sheets
General Catalog Plastic Welding
43
Testing a weld seam with the
EXAMO USB.
The USB stick ensures a verifiable
evaluation of the welding results with
the EXAMO.
Tensiometer
EXAMO USB
Additional accessories for roofing
Is the welding seam sealed and can it withstand the specified peeling,
tensile and shearing forces? EXAMO performs tests at the construction
site – quick, reliable and uncomplicated.
• Handy, robust and light
• Digital display of elongation, peak force, tear force, test speed
and position
Technical Data
Type
Voltage
Power
Tensile load
Jaw spacing
Range
Test speed
Sample thickness
Sample width
V~
W
N
inch
inch
inch/min
mil
inch
Size (L × W × H)
inch
Weight
Conformity Marking
Approval Mark
Protection Class I
lbs
300F
230
200
4000
0.2 – 11.8
11.8
0.4 – 11.8
max. 276
max. 1.6
(2.4 optional)
29 × 11 × 7
(storage case)
30.8
2
3
1
600F
230
200
4000
0.2 – 23.6
23.6
0.4 – 11.8
max. 276
max. 1.6
(2.4 optional)
41 × 11 × 7
(storage case)
38.6
2
3
1
140.160
Pressure roller 1.6 inch with ball
bearings, (silicon)
140.161
Pressure roller 1.1 inch with ball
bearings, (silicon)
106.976
Pressure roller 1.1 inch (PTFE)
106.972
Pressure roller with ball bearings
(brass)
106.974
Pressure roller 3.2 inch (silicon)
138.314
Seam probe tester
111.346
Chamfer plane with ten spare blades
111.348
Spare blade kit with ten blades
137.855
Leister cutter with four blades
138.902
138.539
10 x 10 spare blades hook shape
10 x 10 spare blades trapezoid shape
116.586
Storage case, for TRIAC BT, TRIAC PID,
TRIAC S, ELECTRON
Article No.:
139.059 Examo 300F USB, 230 V / 200 W, incl. USB memory stick, with Euro plug
139.060 Examo 600F USB, 230 V / 200 W, incl. USB memory stick, with Euro plug
44
General Catalog Plastic Welding
www.leister.com
Roofing
www.leister.com
General Catalog Plastic Welding
45
46
Billboards / Tarpaulins
48
50
51
52
53
54
Billboards / Tarpaulins
VARIANT T1
UNIPLAN E / S
UNIPLAN WEDGE
TAPEMAT
TAPEMAT «Spriegel»
UNIMAT V TAPE
www.leister.com
General Catalog Plastic Welding
47
Hot air welder
VARIANT T1
The sturdy VARIANT T1 is distinguished by its outstanding top speed
of up to 59 ft/min. Combined with a slim, compact design, it allows a
perfect view into the weld seam from all sides. Special attention has
been paid to smooth, ergonomic handling in daily use. Numerous new
developments in the VARIANT T1 are clear proof of this.
8
1
Economical:
Up to 59 ft/min welding speed and
powerful, maintenance-free hot air
blower.
2
Easy handling:
Smooth lifting device and sturdy
transport rollers for precise positioning.
3
Reliable:
Constant, wrinkle-free welds thanks
to process-optimized nozzle.
4
Compact design:
The unmistakable Leister design
guarantees a perfect view into the
weld seam from all sides.
5
Exceptional:
Electronics protected against the effects
of unwanted high-frequency signals.
6
Mobile:
Extremely mobile joint axis for
compensating minor unevenness
in the floor.
7
Very easy operation:
Simple operation using the proven
Leister »e-Drive« operating concept.
8
Ergonomic:
Guide bar with length and angle
adjustment for working without
harming your back.
9
Simple guidance:
Sturdy carrying and guide handles for
ergonomically guiding and transporting
the device.
10
Clever details:
Non-torsion cable fastening with
spring clips on the guide rod or on
the housing.
11
Hem/pipe welding kit:
Welding hems, hem pockets and
piping in short time with easy-to-use
accessories.
10
11
9
1
5
7
9
9
6
10
3
2
4
48
General Catalog Plastic Welding
www.leister.com
Constant, wrinkle-free overlap welds.
Very easy hem and piping welds with the
hem/pipe welding kit.
Hot air welder
•
•
•
•
•
Accessories VARIANT T1
Top welding speed up to 59 ft/min
Perfect view into the weld seam
Sturdy and durable for professional use
Smooth lifting device for precise positioning
Simple operation thanks to Leister »e-Drive« operating concept
Technical data
Voltage
Power
Temperature
Speed
Air flow range
Weld seam width
Dimensions (L × B × H)
Weight
Conformity Marking
Protection class I
V~
W
°F
ft/min
%
inch
inch
lbs
230 / 400 (2LNPE)
3680 / 5700
212 – 1148
4.9 – 59
40 – 100
0.66 or 1.57
16.5 × 10.6 × 7.5
48.5 (without 4.9 inch cord)
2
1
Article No.:
141.891 VARIANT T1, 230 V / 3680 W, 40 mm nozzle, with Euro plug
141.892 VARIANT T1, 230 V / 3680 W, 20 mm nozzle, with Euro plug
141.893 VARIANT T1, 400 V / 5700 W, 40 mm nozzle, with CEE plug (3LNPE)
141.894 VARIANT T1, 400 V / 5700 W, 20 mm nozzle, with CEE plug (3LNPE)
142.650
Hem/pipe welding kit complete,
comprising:
142.221 hold-down device
141.326 piping roll
140.530 Hem/piping add-on part
140.530
Hem/piping add-on part
142.221
Hold-down device
141.326
Piping roll
139.438
Additional weight 6.6 lbs
137.843
Upper part of T-handle guide bar
116.798
Brass brush
140.771
141.558
Overlap welding nozzle 0.8 inch
Overlap welding nozzle 1.6 inch
140.429
138.938
Overlap pressure roller 1.0 inch complete
Overlap pressure roller 1.8 inch complete
107.612
107.613
Spare part heating element
230 V
400 V
142.705
Sturdy storage case
Billboards / Tarpaulins
VARIANT T1
Other versions available upon request.
www.leister.com
General Catalog Plastic Welding
49
The handy partner for precise welding:
UNIPLAN E.
Storage case is included in delivery.
(weight and weight holder are optional)
Hot air welder
UNIPLAN E / UNIPLAN S
Accessories UNIPLAN E / UNIPLAN S
UNIPLAN E: Electronically controlled for reproducible results.
UNIPLAN S: For very easy operation.
115.065
Overlap welding unit 0.8 inch
115.066
Overlap welding unit 1.2 inch
•
•
•
•
•
115.067
Weight with holder
115.839
Handle with holder and screws
119.933
Hem welding kit 0.8 inch
119.934
Hem welding kit 1.2 inch
122.013
Hem pipe welding kit with lifting
device end of 2003
122.016
Hem pipe welding kit without lifting
device from 2004
122.022
Guide bar complete
116.798
Brass brush to clean nozzle
103.602
Heating element, 120 V / 1800 W
for UNIPLAN E
101.913
Heating element, 120 V / 1800 W
for UNIPLAN S
126.448
Sturdy storage case
(included in delivery, weight and weight
holder are optional)
Small, light and handy
High welding speed
Reproducible welding results (UNIPLAN E)
Handy, robust storage case included in delivery
Digital display (UNIPLAN E)
Technical Data
Voltage
Power
Temperature
Speed
Air flow range
Welding seam width
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
%
inch
inch
lbs
120
1800
68 – 1150
3.0 – 24
50 – 100 (for UNIPLAN E stepless)
0.8 or 1.2
16 × 11 × 8
25.4 (with 10 ft cord)
2
3
CCA
1
Article No.:
115.044 UNIPLAN E 0.8 inch, 120 V / 1800 W, with Euro plug
115.043 UNIPLAN E 1.4 inch, 120 V / 1800 W, with Euro plug
115.056 UNIPLAN S 1.4 inch, 120 V / 1800 W, with Euro plug
Other versions available upon request.
50
General Catalog Plastic Welding
www.leister.com
For accurately fitting weld seams of
billboards.
Billboards from all over the world.
Wedge welder
Accessories UNIPLAN WEDGE
The noiseless UNIPLAN WEDGE is the perfect machine for all critical
materials. The innovative laser guide guarantees flawless welding.
•
•
•
•
•
Low noise
High welding speed
Portable and light
Easy, comfortable operation
Digital display of welding speed and temperature
Technical Data
Voltage
Power
Temperature
Speed
Welding seam width
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
inch
inch
lbs
120
1800
68 – 788
3.0 – 24
0.8 or 1.2
16 × 11 × 8
25.4 (with 9.8 ft cord)
2
3
CCA
1
127.992
Hot-wedge 0.8 inch, 120 V~
127.989
Hot-wedge 1.2 inch, 120 V~
116.506
Laser guide
116.231
De-reeler for acrylic tape
116.798
Brass brush to clean nozzle
126.448
Sturdy storage case
23.8 x 19.1 x 12.3 inch
multi-layer plate, green
Billboards / Tarpaulins
UNIPLAN WEDGE
(included in delivery)
Article No.:
116.972 UNIPLAN Wedge, 0.8 inch, laser guide, 120 V / 1800 W, with Euro plug
116.975 UNIPLAN Wedge, 1.2 inch, laser guide, 120 V / 1800 W, with Euro plug
Other versions available upon request.
www.leister.com
General Catalog Plastic Welding
51
Welding tape at maximum speed.
Art project in Basel, Switzerland.
Hot air welder
TAPEMAT
Accessories TAPEMAT
The powerful package for rapid economical strip welding of truck covers
and industrial curtains. Very fast strip welder at up to 66 ft/min.
138.242
Lifting device
•
•
•
•
•
131.690
Welding nozzle complete, 2.0 inch
101.991
Heating element
3 x 400 V / 3 x 3300 W
High welding speed
Process-optimized nozzle
Maintenance-free, brushless blower
Intuitive operation and simple handling
Constant tape tension
Technical Data
Voltage
Power
Temperature
Maximal speed
Welding seam width
Size (L ×W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
kW
°F
ft/min
inch
inch
lbs
3 x 400
10
approx. 1290
66
2.0
22 × 17 × 25
88
2
3
CCA
1
Article No.:
129.757 TAPEMAT 2.0 inch, 400 V / 10 kW, with 16A CEE plug
52
General Catalog Plastic Welding
www.leister.com
Tarpaulin bows for fixed and sliding
rooftops of lorrys (Picture: Krone).
Intuitive operation and simple handling.
Hot air welder
Accessories TAPEMAT «Spriegel»
The power pack for fast and economic welding of tarpaulin bows for
trucks. With its top speed of up to 66 ft/min it is a very fast tarpaulin
bow welding machine. The TAPEMAT «Spriegel», an investment,
which already pays off after shortest time!
•
•
•
•
•
Top welding speed
Process-optimized high-precision nozzle
Maintenance-free, brushless blower
Easy to exchange counter-pressure roller
Constant tarpaulin bow tension
Technical Data
Voltage
Power
Temperature
Maximal speed
Welding seam width
Size (L ×W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
kW
°F
ft/min
inch
inch
lb
138.242
Lifting device
137.412
Welding nozzle, 3.9 inch
135.392
Welding nozzle, 4.9 inch
101.991
Heating element,
3 x 400 V / 3 x 3300 W
Billboards / Tarpaulins
TAPEMAT «Spriegel»
3 x 400
10
approx. 1112
66
3.9 /4.9
21.9 × 17.1 × 14.6
88
2
3
CCA
1
Article No.:
138.229 TAPEMAT Spriegel 3.9 inch, 400 V / 10 kW, with 16A CEE plug
133.597 TAPEMAT Spriegel 4.9 inch, 400 V / 10 kW, with 16A CEE plug
www.leister.com
General Catalog Plastic Welding
53
Optimized for tapes of 1.6 and 2.0 inches.
To weld tapes for side curtains.
Hot air welder
UNIMAT V TAPE
Accessories UNIMAT V TAPE
Accurate welding of belts and tapes.
• High welding speed
• Digital display of set and actual values of welding speed,
temperature and air flow
• No corrective action required thanks to the new guide roller
• Automatic start
• Integrated lifting mechanism
Technical Data
Voltage
Power
Temperature
Speed
Air flow range
Welding seam / tape width
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
%
inch
inch
lbs
115.184
Retrofit kit from tape to overlap
welding 0.8 inch
115.185
Retrofit kit from tape to overlap
welding 1.6 inch
115.192
Tape welding unit 1.6 inch to convert
2.0 inch tape to 1.6 inch tape
115.193
Tape welding unit 2.0 inch to convert
1.6 inch tape to 2.0 inch tape
114.418
Heating element, 230 V / 2 x 1800 W
230
3680
70 – 1148
4.9 – 40
50 – 100 (stepless)
1.6 / 2.0
24 × 16 × 12
62.0 (with 15 ft cord)
2
3
CCA
1
Article No.:
119.097 UNIMAT V TAPE 1.6 inch, 230 V / 3680 W, with Euro plug
119.096 UNIMAT V TAPE 2.0 inch, 230 V / 3680 W, with Euro plug
Other versions available upon request.
54
General Catalog Plastic Welding
www.leister.com
Billboards / Tarpaulins
www.leister.com
General Catalog Plastic Welding
55
56
Civil Engineering / Tunneling / Landfill
58
60
62
63
64
65
66
67
68
69
70
Civil Engineering /
Tunneling / Landfill
ASTRO / ASTRO USB
COMET / COMET USB
TWINNY T / TWINNY T USB
TWINNY S
Overview welding technologies
WELDPLAST S6
WELDPLAST S4
WELDPLAST S2 / S2 TPO
FUSION 3
FUSION 3C
EXAMO USB / Testing devices
www.leister.com
General Catalog Plastic Welding
57
Storage case for perfect protection.
Fast and perfect!
Special version for concrete protective
liners.
Wedge welder
ASTRO USB
1
Simple operation
All functions can be accessed and
controlled by just a few buttons.
2
Display
Allows the user to control and monitor
all the parameters at any given moment!
3
One-handle operation
Simultaneous operation of clamping
lever and hot wedge.
4
Pendulum head
Perfect pressure distribution of both
welding tracks.
5
Hot-wedge
Sufficient capacity reserve and optimal
welding speed due to high capacity
cartridge type heaters.
6
Pressure sensor
Precise pressure sensor for optimal
process control.
8
1
2
3
6
4
5
7
Acoustic alarm
Safe workspace with limit value monitoring.
8
USB memory system
With the data recording of all welding
parameters, reporting becomes mere
child’s play.
9
Handy storage case
Convenient transport – perfect protection.
Graphical evaluation of a weld seam (Length: 560 ft)
58
General Catalog Plastic Welding
www.leister.com
Wedge welder
Wedge welder
ASTRO
ASTRO USB
This powerhouse welds up to 16 ft per minute all over the world. Its
robust design and easy handling make it the perfect work horse.
The new welding machine complying with DVS 2225-4. Convincing
welding power and USB flash memory system designed for use on
construction sites.
High welding capacity
Digital display of temperature, velocity and mains voltage
Stepless adjustment of welding pressure
Closed loop control of temperature and drive
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Weld seam width
Material thickness
Size (L x W x H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
N
inch
mil
inch
lbs
230
1800
68 – 788
2.6 – 16.4
100 – 1500
2 x 0.6
60 – 120
17 x 11 x 12
50.0 (with 10 ft cord)
2
3
CCA
1
Article No.:
117.100 ASTRO, 230 V / 1800 W, with test channel, with Euro plug
www.leister.com
b
b
b
b
Digital display of pressure
Acoustic alarm if limit value is exceeded
Complete record of all relevant welding parameters
USB flash memory system
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Weld seam width
Material thickness
Size (L x W x H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
N
inch
mil
inch
lbs
Civil Engineering /
Tunneling / Landfill
b
b
b
b
230
1800
68 – 788
2.6 – 16.4
100 – 1500
2 x 0.6
60 – 120
17 x 11 x 12
50.0 (with 10 ft cord)
2
3
CCA
1
Article No.:
141.126 ASTRO, 230 V / 1800 W, with test channel, with Euro plug
General Catalog Plastic Welding
59
Wedge welder
Wedge welder
COMET
COMET USB
This compact heavy-duty welding machine, is worldwide in use. The
small powerhouse is specially designed for the demands of landfill
sites, mines and tunnels.
The compact hot wedge welding machine records all relevant welding
parameters. Documentation made simple. With the USB memory
system designed for use on construction sites data transfer is mere
child’s play.
b
b
b
b
Light and compact
Digital display of temperature and velocity
Closed loop control of temperature and drive
Easy and user friendly
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Weld seam width
Material thickness
Size (L ×W × H)
Weight
Conformity marking
Approval mark
Protection class I
V~
W
°F
ft/min
N
inch
mil
inch
lbs
b
b
b
b
230 / 120
1500 / 1200
68 – 788
2.6 – 10.5
100 – 1000
2 x 0.59, with test channel
2.0 – 120
12 × 10 × 10
16.5 (with 10 ft cord)
2
3
1
Article No.:
107.538 COMET, with wedge 2.7 inch for PE, 230 V / 1500 W, with test channel,
Euro plug
107.547 COMET, with wedge 2 inch for PE, 230 V / 1200 W, with test channel,
Euro plug
107.558 COMET, with wedge 2 inch for PVC, 230 V / 1200 W, with test channel,
Euro plug
107.539 Comet, with wedge 2.7 inch for PE, 120 V / 1500 W, with test channel,
yellow UK plug
107.553 Comet, with wedge 2 inch for PE, 120 V / 1200 W, with test channel,
yellow UK plug
Digital display of welding pressure
Complete record of all relevant welding parameters.
USB-memory-system designed for use on construction sites
Convenient data transfer
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Weld seam width
Material thickness
Size (L ×W × H)
Weight
Conformity marking
Approval mark
Protection class I
V~
W
°F
ft/min
N
inch
mil
inch
lbs
230 / 120
1500 / 1200
68 – 788
2.6 – 10.5
100 – 1000
2 x 0.59, with test channel
2.0 – 120
12 × 10 × 10
16.5 (with 10 ft cord)
2
3
1
Article No.:
137.626 COMET USB, with wedge 2 inch for PE, 230 V / 1200 W, with test channel,
Euro plug
138.088 COMET USB, with wedge 2.7 inch for PE, 230 V / 1500 W, with test channel,
Euro plug
More versions available upon request.
60
General Catalog Plastic Welding
www.leister.com
Comet operating in the tunnel ...
... or on a landfill site.
Storage case for perfect protection.
Accessories COMET / COMET USB
Cross handle, extremely light,
material: aluminum
129.224
Guide-bar, complete
110.715
Tool set consist of hexagon
spanner 0.3 / 0.4 / 0.5 / 0.7 inch and
hexagon bolt 0.12 / 0.16 / 0.24 inch
115.905
USB memory stick
126.448
Storage case
(included in delivery)
Civil Engineering /
Tunneling / Landfill
112.974
Fields of application COMET
Power
1500 W
1200 W
Type of material
Wedge length
Material thickness
Wedge length
Material thickness
PE-HD, PE-C, PP
2.7 inch copper
60 – 80 mil
2 inch copper
20 – 60 mil
PE-LD
2.7 inch copper
80 – 120 mil
2 inch copper
40 –80 mil
PVC-P
2.7 inch copper
80 – 120 mil
2 inch steel
40 – 80 mil
www.leister.com
General Catalog Plastic Welding
61
Hot air welder
Hot air welder
TWINNY T
TWINNY T USB
Ideal for thin materials used in civil engineering and tunnel construction.
Leister offers a choice between replaceable combiwedges with or without
the test channel. The display shows all relevant welding parameters.
The small allaround machine records all relevant welding parameters.
TWINNY T USB makes documentation easy with the USB flash
memory system designed for use on construction sites where data
transfer becomes mere child’s play.
b
b
b
b
b
Simple operation
High welding speed
Digital display of temperature and velocity
Closed-loop control of temperature and drive
Perfect welding result even in harsh environmental conditions
thanks to hot air system.
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Weld seam width
Material thickness
Size (L × W × H)
Weight
Conformity marking
Approval mark
Protection class I
V~
W
°F
ft/min
N
inch
mil
inch
lbs
230 / 120
2300 / 1900
68 – 1040
2.6 – 10.5
100 – 1000
2 x 0.6, with test channel
1.5 – 80
13 × 14 × 10
15.2 – 17.4 (with 10 ft cord)
2
3
1
Article No.:
107.562 Twinny T for civil engineering, 230 V / 2300 W, with test channel,
with combi-wedge long, Euro plug
107.564 Twinny T for civil engineering, 230 V / 2300 W, with test channel,
with combi-wedge short, Euro plug
115.765 Twinny T for civil engineering, 230 V / 2300 W, without test channel,
with combi-wedge short, Euro plug
113.362 Twinny T for civil engineering, 120V / 1900 W,
with test channel, combi-wedge short, UK plug
b
b
b
b
Digital display of welding pressure
Complete record of all relevant welding parameters.
USB flash memory system
Data transfer made simple
Technical Data
Voltage
Power
Temperature
Speed
Welding pressure
Weld seam width
Material thickness
Size (L × W × H)
Weight
Conformity marking
Approval mark
Protection class I
V~
W
°F
ft/min
N
inch
mil
inch
lbs
230 / 120
2300 / 1900
68 – 1040
2.6 – 10.5
100 – 1000
2 x 0.6, with test channel
1.5 – 80
13 × 14 × 10
15.2 – 17.4 (with 10 ft cord)
2
3
1
Article No.:
138.089 Twinny T USB for civil engineering, 230 V / 2300 W, with test channel,
with combi-wedge long, Euro plug
More versions available upon request.
More versions available upon request.
62
General Catalog Plastic Welding
www.leister.com
TWINNY T with convenient cross-handle
at work: overhead welding in a tunnel.
Accessories TWINNY T / TWINNY T USB /
TWINNY S
Hot air welder
TWINNY S
Light version, optimized for overhead welding. Ideal for thin materials
used in civil engineering and tunnel construction. Leister offers a choice
between replaceable combiwedges with or without test channel.
Simple operation
Light weight
High welding speed
Stepless adjustment of temperature and drive
Perfect welding result even in harsh environmental conditions
thanks to hot air system.
112.974
Cross handle extremely light,
material: aluminum
129.224
Guide-bar, complete
100.517
Combi-wedge short, 2 inch,
with test channel
Combi-wedge short, 2 inch,
without test channel
Combi-wedge short, 1.2 inch,
with test channel
Combi-wedge short, 1.2 inch,
without test channel
Combi-wedge long, 2 inch complete,
with test channel
Combi-wedge long, 2 inch complete,
without test channel, slotted, perforated
100.518
100.519
100.520
100.525
100.526
Technical Data
Voltage
Power
Temperature
Speed
Gear 256:1
Gear 144:1
Welding pressure
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class II
V~
W
°F
ft/min
N
inch
lbs
Accessories TWINNY T / TWINNY T USB
230 / 120
2900 / 1900
68 – 1110
0.7 – 8.2
4.6 – 13 (20)
1000
14 × 15 × 11
14 – 15 (with 10 ft cord)
2
3
CCA
4
Heating element, 230 V / 2100 W
103.602
Heating element, 120 V / 1800 W
Accessories TWINNY S
Article No.:
119.027 Twinny S for civil engineering, drive 256 :1, 230 V / 2900 W,
with test channel, combi-wedge long, Euro plug
119.008 Twinny S for civil engineering, drive 144 :1, 230 V / 2900 W,
with test channel, combi-wedge short, Euro plug
128.808 Twinny S for civil engineering, drive 144 :1, 20 ft/min, 230 V / 2900 W,
with test channel, combi-wedge short, Euro plug
119.039 Twinny S for tunnel construction, gearing 256 :1, 120 V / 1900 W,
with test channel, combi-wedge long, without plug
More versions available upon request.
www.leister.com
103.604
Civil Engineering /
Tunneling / Landfill
•
•
•
•
•
TWINNY S with combiwedge at work at a
mining site in South America.
General Catalog Plastic Welding
101.905
Heating element,
230 V / 2750 W
101.913
Heating element,
120 V / 1800 W
110.715
Tool set consist of hexagon
spanner 0.3 / 0.4 / 0.5 / 0.7 inch and
hexagon bolt 0.12 / 0.16 / 0.24 inch
115.905
USB flash memory stick
126.448
Storage case
(within the scope of supply)
63
TWINNY T with combiwedge, welding a
HD-PE sealing sheeting.
Perfectly protected in the storage case.
(included in delivery)
Welding technologies
Hot air welding
Heating by hot air
VARIMAT V2 (roofing), UNIROOF E
(roofing), VARIANT T1 (tarps)
Hot wedge welding
Heating by electrically
heated wedge
ASTRO, ASTRO USB,
COMET, COMET USB
Hot wedge welding with combiwedge
Heating hot air and hot wedge
TWINNY T, TWINNY T USB, TWINNY S
64
General Catalog Plastic Welding
www.leister.com
WELDPLAST S6 undertaking assembly
applications on a landfill site.
Robust, spacious storage case.
Extrusion welder
Accessories WELDPLAST S6
If the output volume is the decisive criterion, the WELDPLAST S6 with
its 13 lbs/h is the ideal partner. Its innovative control wheel allows the
user to work in all welding positions. At the same time, it serves as a
device rest and as a fastening for a cable suspension.
•
•
•
•
•
13 lbs output per hour
Highest possible preheating capacity
Adjustable control wheel
Maintenance-free hot air blower
Multifunctional display
Technical Data
Voltage
Power
Material
Welding rod
Output
Size (L × W × H)
Weight
Conformity marking
Protection class I
Approval mark
V~
W
inch
lbs/h
inch
lbs
230
4600
PE / PP
∅ 0.16 or ∅ 0.2
8.6 – 13.2
32.8 × 4.6 × 9.6
30.8 (without cord)
2
1
3
Article No.:
134.318 Hand extruder WELDPLAST S6, 230 V /4600 W, CEE 32A plug
Overlap welding
119.217
119.222
Welding shoe complete
Blank welding shoe 2 × 1.6 × 1.5 inch
Blank welding shoe 2.8 × 2 × 1.9 inch
119.190
135.901
Overlap 1.4 inch
Overlap 1.6 inch
119.197
119.198
119.199
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
V-seam 1.2 inch
119.164
119.165
119.166
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
Fillet weld 1.2 inch (a = 0.83 inch)
117.055
Preheating nozzle large, 1.4 inch
136.859
Preheating nozzle large XL, 2.0 inch
117.790
Side hot air guide
134.567
Heating element, 230 V / 2600 W
116.367
Ultra strong storage case
Civil Engineering /
Tunneling / Landfill
WELDPLAST S6
a = seam size
Included in delivery: WELDPLAST S6, overlap welding shoe, storage case
www.leister.com
General Catalog Plastic Welding
65
The powerful WELDPLAST S4 at work.
Perfectly stowed in the storage case.
Extrusion welder
WELDPLAST S4
Accessories WELDPLAST S4
Compact and ergonomic: The WELDPLAST S4 hand extruder is the
first of its type with its brushless, maintenance-free motor for generating preheated air. An output of up to 4 kg/h is possible thanks to its
powerful drive system.
• Compact housing design reduces noise and guarantees optimal
cooling for the electronics and drive.
• Microprocessor to regulate the welding process and to monitor
the tool
• Menu with function programs
• Both-sided twist-free wire intake
• Maintenance-free blower
Technical Data
Voltage
Power
Material
Welding rod
Output
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class I
V~
W
inch
lbs/h
inch
lbs
230
3680
PE / PP
∅ 0.12 or ∅ 0.16
4.9 – 8.8
22 × 4.3 × 11.8
17.6 (without cord)
2
3
CCA
1
119.217
119.222
Welding shoe complete
Blank welding shoe 0.2 × 1.6 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
119.194
119.195
119.196
119.197
119.198
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8 inch
V-seam 0.5 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
119.161
119.163
119.164
119.165
Fillet weld 0.3 / 0.4 inch (a = 0.3 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
119.190
135.901
Overlap 1.4 inch
Overlap 1.6 inch
117.064
Side hot air guide
117.065
Top hot air guide
117.053
Preheating nozzle small, 0.8 inch
117.518
Preheating nozzle middle, 1.0 inch
117.055
Preheating nozzle large, 1.4 inch
118.804
Tool rest
136.231
Pre-heat reflector
109.984
Heating element, 230 V / 2200 W
123.173
Storage case
(included in delivery)
Article No.:
116.948 Hand extruder WELDPLAST S4, 230 V / 3680 W, with Euro plug
Included in delivery: WELDPLAST S4, blank welding shoe, preheating nozzle large,
medium and small, storage case
66
General Catalog Plastic Welding
www.leister.com
The handy WELDPLAST S2 at work.
Perfectly stowed in a plastic case.
Extrusion welder
WELDPLAST S2 / S2 TPO
Accessories WELDPLAST S2
The WELDPLAST S2 is a masterpiece of modern technology. Its external
appearance fulfills the highest requirements on functionality and
design. Its interior satisfies the high expectations of the material to be
processed.
•
•
•
•
•
Maintenance-free blower
Perfect weld seam quality
Multifunctional display
Ergonomic and handy
Successfully operated worldwide
131.451
Device rest
136.231
Pre-heat reflector
134.361
Air filter set
(included in delivery)
Technical Data
Voltage
Power
Material
Welding rod
Output ∅ 0.12 inch
V~
W
inch
lbs/h
Output ∅ 0.16 inch
lbs/h
Size (L × W × H)
Weight
inch
lbs
Conformity Marking
Approval mark
Certification scheme
Protection class II
230
3000
PE / PP
∅ 0.12 or ∅ 0.16
PE: 1.3 – 2.9
PP: 1.1 – 2.65
PE: 2.2 – 5.0
PP: 2.0 – 4.4
17.7 × 3.9 × 10.2
12.8 (without cord)
2
3
CCA
4
118.094
119.214
Welding shoe complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.888
118.889
119.202
119.203
119.204
V-seam 0.2 / 0.24 and X-seam 0.4 / 0.47
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8 inch
V-seam 0.47 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
118.887
118.885
119.139
119.140
Fillet weld 0.2 / 0.24 inch (a = 0.17 inch)
Fillet weld 0.3 / 0.4 inch (a = 0.3 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
109.984
Heating element, 230 V / 2200 W
139.460
Angled adapter 45°
139.461
Angled adapter 90°
119.540
Storage case
(included in delivery)
Article No.:
127.215 WELDPLAST S2, 230 V / 3000 W, with Euro plug
136.602 WELDPLAST S2, 230 V / 3000 W, TPO, with Euro plug
Included in delivery: WELDPLAST S2, blank welding shoe, storage case
www.leister.com
General Catalog Plastic Welding
67
Civil Engineering /
Tunneling / Landfill
Accessories WELDPLAST S2 / S2 TPO
Due to its length, the FUSION 3 is especially
suited for civil engineering applications.
Storage case for Leister hand extruder.
Extrusion welder
FUSION 3
Accessories FUSION 3
With its long and narrow shape, the FUSION 3 enables comfortable
work, even on the floor.
•
•
•
•
•
High welding performance
Compact and handy
The motor start-up protection prevents cold start
Dual-sided twist-free wire intake
360° rotating welding shoe
Technical Data
Voltage
Power
Material
Welding rod
Output (HDPE ∅ 0.16 inch)
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class II
V~
W
∅ inch
lbs/h
inch
lbs
230
3500
PE / PP
0.12 or 0.16
3.5 – 7.7
26.4 × 3.5 × 7.1
16 (with 10 ft cord)
2
3
CCA
4
118.094
119.214
Welding shoe complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.889
119.202
119.203
119.204
119.205
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8 inch
V-seam 0.47 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
118.885
119.139
119.140
119.141
Fillet weld 0.3 / 0.4 inch (a = 0.3 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
118.890
119.185
Overlap 1.0 inch
Overlap 1.4 inch
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
136.231
Pre-heat reflector
118.804
Tool rest
113.268
Heating element,
230 V / 1100 + 1100 W
123.173
Storage case
Article No.:
118.300 Hand extruder FUSION 3, 230 V / 3500 W, with Euro plug
Included in delivery: FUSION 3, blank welding shoe,storage case
68
General Catalog Plastic Welding
www.leister.com
Like the FUSION 3, the somewhat
shorter 3C provides an astounding
output volume of up to 7.7 lbs/h.
Perfectly stowed in its storage case.
Extrusion welder
Accessories FUSION 3C
Like the FUSION 3, the somewhat shorter 3C provides an astounding
output volume of up to 7.7 lbs/h.
•
•
•
•
•
High welding performance
Compact and handy
The motor start-up protection prevents cold start
Dual-sided twist-free wire intake
360° rotating welding shoe
Technical Data
Voltage
Power
Material
Welding rod
Output (HDPE ∅ 0.16 inch)
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class II
V~
W
∅ inch
lbs/h
inch
lbs
230
2800
PE / PP
0.12 or 0.16
3.5 – 7.7
23.2 × 3.9 × 8.9
15.2 (with 10 ft cord)
2
3
CCA
4
118.094
119.214
Welding shoe complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.889
119.202
119.203
119.204
119.205
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8 inch
V-seam 0.47 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
118.885
119.139
119.140
119.141
Fillet weld 0.3 / 0.4 inch (a = 0.3 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
118.890
119.185
Overlap 1.0 inch
Overlap 1.4 inch
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
135.082
Air filter FUSION 3C
136.231
Pre-heat reflector
118.804
Tool rest
123.561
Heating element, 230 V / 1750 W
119.540
Storage case
Civil Engineering /
Tunneling / Landfill
FUSION 3C
Article No.:
123.866 Hand extruder FUSION 3C, 230 V / 2800 W, with Euro plug
Included in delivery: FUSION 3C, blank welding shoe, storage case
www.leister.com
General Catalog Plastic Welding
69
Leister vacuum bell.
Tensiometer
EXAMO USB
Accessories EXAMO USB
Is the welding seam sealed and can it withstand the specified peeling,
tensile and shearing forces? EXAMO performs right at the construction
site – quick, reliable and uncomplicated.
134.832
Testing and calibration kit
To test and calibrate your EXAMO
• Mobile version, designed for construction site conditions
• Handy, robust and light
• Digital display of elongation, peak force, tear force, test speed
and position
• Optionally for geotextiles
113.005 /
113.006
Jaws for geo textiles
106.950
Welding fitting PE
142.475
Testing device with injector needle
109.795
Vacuum bell ∅ 12.6 inch
Testing devices
made in Switzerland
Art. no 142.475
Technical Data
Type
Voltage
Power
Tensile load
Jaw spacing
Range
Test speed
Sample thickness
Sample width
V~
W
N
inch
inch
inch/min
inch
inch
Size case (L ×W × H)
Weight
inch
lbs
Conformity Marking
Approval Mark
Protection Class I
300F
230
200
4000
0.2 – 12
12
0.4 – 12
max. 0.28
max. 1.57
(2.36 optional)
30 × 11 × 7.5
31
600F
230
200
4000
0.2 – 24
24
0.4 – 12
max. 0.28
max. 1.57
(2.36 optional)
41 × 11 × 7.5
38.5
2
3
1
2
3
1
Vacuum testing system
Article No.:
139.059 Examo 300F USB, 230 V / 200 W, incl. USB memory stick, with Euro plug
139.060 Examo 600F USB, 230 V / 200 W, incl. USB memory stick, with Euro plug
139.063 Examo 600F USB, 230 V / 200 W, without plug (US measures) with USB
data recording, incl. USB flash memory
Visualization of an EXAMO USB report
70
General Catalog Plastic Welding
www.leister.com
Civil Engineering /
Tunneling / Landfill
www.leister.com
General Catalog Plastic Welding
71
72
Plastic Fabrication
74
75
76
79
80
81
82
83
84
Plastic Fabrication
WELDPLAST S6
WELDPLAST S4
WELDPLAST S2 / S2 PVC
FUSION 2
FUSION 3
FUSION 3C
WELDMAX
Overview extrusion welders
Welding rods
www.leister.com
General Catalog Plastic Welding
73
The WELDPLAST S6 is guided easily
with the practical control wheel grip.
Practical: Control wheel grip with cable
suspension.
Extrusion welder
WELDPLAST S6
Accessories WELDPLAST S6
When output volume counts, the 13.2 lbs/h WELDPLAST S6 is the
ideal partner. Its innovative control wheel grip enables working in all
welding positions. At the same time, the wheel grip serves as a device
rest and as a fastening for a cable suspension.
•
•
•
•
•
Verified 13.2 lbs output per hour
Highest possible preheating capacity
Flexible ajustable handle
Maintenance-free blower
Multifunctional display
Technical Data
Voltage
Power
Material
Welding rod
Output
Size (L × W × H)
Weight
Conformity marking
Protection class I
Approval mark
V~
W
inch
lbs/h
inch
lbs
230
4600
PE / PP
∅ 0.16 or ∅ 0.2
8.6 – 13.2
32.8 × 4.6 × 9.6
30.8 (without cord)
2
1
3
119.217
119.222
Welding shoes complete
Blank welding shoe 2.0 × 1.6 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
119.190
135.901
Overlap 1.4 inch
Overlap 1.6 inch
119.197
119.198
119.199
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
V-seam 1.2 inch
119.164
119.165
119.166
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
Fillet weld 1.2 inch (a = 0.83 inch)
117.055
Preheating nozzle large, 1.4 inch
136.859
Preheating nozzle large XL, 2 inch
117.790
Side hot air guide
134.567
Heating element,
230 V / 2600 W
116.367
Storage case
Article No.:
134.318 Extrusion welder WELDPLAST S6, 230 V / 4600 W, CEE 32A plug
Included in delivery: WELDPLAST S6, overlap welding shoe, storage case
74
General Catalog Plastic Welding
www.leister.com
The powerful WELDPLAST S4 in use.
Perfectly stowed in storage case.
Extrusion welder
Accessories WELDPLAST S4
Compact and ergonomic. The WELDPLAST S4 extrusion welder is
the first of its type with its brushless, maintenance-free motor for generating preheated air. An output of up to 8.8 lbs/h is possible due to its
powerful drive system.
• Compact housing design reduces noise and guarantees
optimal cooling for the electronics and drive
• Microprocessor to regulate the welding process and to monitor
the tool
• Menu with function programs
• Air flow 15.9 cfm
• Dual-sided twist-free wire intake
• Maintenance free blower
Technical Data
Voltage
Power
Material
Welding rod
Output
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class I
V~
W
inch
lbs/h
inch
lbs
230
3680
PE / PP
∅ 0.12 or ∅ 0.16
4.9 – 8.8
22.1 × 4.3 × 11.8
17.6 (without cord)
2
3
CCA
1
Article No.:
116.948 Extrusion welder WELDPLAST S4, 230V / 3680 W, with Euro plug
119.217
119.222
Welding shoe complete
Blank welding shoe 2.0 × 1.6 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
119.194
119.195
119.196
119.197
119.198
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8
V-seam 0.47 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0inch
119.161
119.163
119.164
119.165
Fillet weld 0.3 / 0.4 (a = 0.3) inch
Fillet weld 0.6 (a = 0.4) inch
Fillet weld 0.8 (a = 0.55) inch
Fillet weld 1.0 (a = 0.7) inch
119.190
135.901
Overlap 1.4 inch
Overlap 1.6 inch
129.009
129.011
Corner, short, 0.8 inch
Corner, long, 0.55 inch
117.064
Side hot air guide
117.065
Top hot air guide
117.053
Pre-heating nozzle small, 0.8 inch
117.518
Pre-heating nozzle middle, 1.0 inch
117.055
Pre-heating nozzle large, 1.4 inch
118.804
Tool rest
136.231
Pre-heat reflector
109.984
Heating element, 230 V / 2200 W
123.173
Storage case
Plastic Fabrication
WELDPLAST S4
Included in delivery: WELDPLAST S4, blank welding shoe, pre-heating nozzle small,
middle and large, storage case
www.leister.com
General Catalog Plastic Welding
75
Extrusion welder
WELDPLAST S2
8
1
Low-noise, high power
transmission.
2
360° rotating welding shoe.
3
Material-optimized extruder screw.
4
Maintenance-free blower.
5
Freely adjustable swivel-mounted
handgrip.
6
Ergonomic construction.
7
Dual-sided, twist-free wire intake.
8
Multifunctional display.
7
1
6
2
5
4
3
76
General Catalog Plastic Welding
www.leister.com
Extrusion welder
Extrusion welder
WELDPLAST S2
WELDPLAST S2 PVC
The WELDPLAST S2 is a masterpiece of modern technology. While its
external appearance fulfils the highest requirements on functionality
and design, its interior satisfies the high expectations concerning the
material to be processed.
The WELSDPLAST S2 PVC has been especially designed to satisfy
the high requirements regarding PVC extrusion welding. Perfect seam
quality and integrated corrosion protection make it a reliable partner
of today and tomorrow.
•
•
•
•
•
•
•
•
•
•
Optimized for PVC-U
Perfect welding seam quality
Menu for PVC extrusion
Corrosion protection
Standby mode
Accessories page 78
Technical Data
Voltage
Power
Material
Welding rod
Output ∅ 0.12 inch
Output ∅ 0.16 inch
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class I
V~
W
inch
lbs/h
lbs/h
inch
lbs
230
3000
PE / PP
Other materials upon request
∅ 0.12 or ∅ 0.16
PE: 1.3 – 2.9 ǀ PP: 1.1 – 2.6
PE: 2.2 – 5.0 ǀ PP: 2.0 – 4.4
17.7 × 3.9 × 10.2
12.8 (without cord)
2
3
CCA
1
Article No.:
127.215 Extrusion welder WELDPLAST S2, 230 V / 3000 W, Euro plug
136.602 Extrusion welder WELDPLAST S2, 230 V / 3000 W, TPO, Euro plug
Accessories page 78
Technical Data
Voltage
Power
Material
Welding rod
Output ∅ 0.12 inch
Output ∅ 0.16 inch
Size (L × W × H)
Weight
Conformity Marking
Approval mark
Certification scheme
Protection class I
V~
W
inch
lbs/h
lbs/h
inch
lbs
230
3000
PVC-U, PE, PP
Other materials upon request
∅ 0.12 or ∅ 0.16
PVC-U: 2.0 – 3.7 ǀ PE: 1.3 – 2.9
PVC-U: 3.3 – 6.0 ǀ PE: 2.2 – 5.0
17.7 × 3.9 × 10.2
12.8 (without cord)
2
3
CCA
1
Plastic Fabrication
Maintenance free blower
Perfect seam quality
Multifunctional display
Ergonomic and easy to handle
Used successfully all over the world
Article No.:
135.724 Extrusion welder WELDPLAST S2 PVC , 230 V / 3000 W, Euro plug
Included in delivery: WELDPLAST S2, welding shoe raw part, storage case
Included in delivery: WELDPLAST S2 PVC, welding shoe raw part, 3 pre-heating nozzles,
storage case
www.leister.com
General Catalog Plastic Welding
77
The 45° angled adapter for the
WELDPLAST S2 facilitates welding
in difficult positions. (accessory)
Accessories WELDPLAST S2
The handy WELDPLAST S2 in action.
Accessories WELDPLAST S2 PVC
118.094
119.214
Welding shoes complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.888
118.889
119.202
119.203
119.204
V-seam 0.2 / 0.24 and X-seam 0.4 / 0.5
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8
V-seam 0.5 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
118.887
118.885
119.139
119.140
Fillet weld 0.2 / 0.24 inch (a = 0.17 inch)
Fillet weld 0.3 / 0.4 inch (a = 0.28 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch(a = 0.55 inch)
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
139.460
Angled adapter 45°
139.461
Angled adapter 90°
119.217
Welding shoes complete
Blank welding shoe 2.0 × 1.6 × 1.5 inch
119.193
119.194
119.195
119.196
V-seam 0.2 / 0.24 and X-seam 0.4 / 0.47
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8
V-seam 0.47 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
119.159
119.161
119.163
119.164
Fillet weld 0.2 / 0.24 inch (a = 0.17 inch)
Fillet weld 0.3 / 0.4 inch (a = 0.28 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
129.009
129.011
Corner, short, 0.8 inch
Corner, long, 0.55 inch
133.850
Top hot air guide
Accessories WELDPLAST S2 /
WELDPLAST S2 PVC
78
131.451
Tool rest
136.231
Pre-heat reflector
134.361
Air filter set
(included in delivery)
109.984
Heating element, 230 V / 2200 W
119.540
Storage case
General Catalog Plastic Welding
www.leister.com
The FUSION 2 in operation during
container construction.
Value must be protected ...
Extrusion welder
Accessories FUSION 2
This small powerhouse convinces with its ergonomic construction.
The simple operation and first-class welding quality have helped it
to become the breakthrough product.
b
b
b
b
b
b
With 17.7 inch the shortest in its performance class!
The motor start-up protection prevents cold start
Simple operation
Both sided twist-free wire intake
360° rotating welding shoe
Integrated electronics for stepless adjustment of the preheating
temperature and output quantity
Technical Data
Voltage
Power
Material
Air temperature
Plastification temperature
Welding rod
Output PE
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class II
V~
W
°F
°F
∅ inch
lbs/h
inch
lbs
230
2800
PE / PP
up to 644
up to 572
0.16
2.9 – 4.0
17.7 × 3.9 × 8.9
13 (without cord)
2
3
CCA
4
118.094
119.214
Welding shoes complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.888
118.889
119.202
119.203
V-seam 0.2 / 0.24 and X-seam 0.4 / 0.5
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8
V-seam 0.5 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
118.887
118.885
119.139
Fillet weld 0.2 / 0.24 inch (a = 0.17 inch)
Fillet weld 0.3 / 0.4 inch (a = 0.28 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
118.890
119.185
Overlap 1.0 inch
Overlap 1.4 inch
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
135.082
Air filter
136.231
Pre-heat reflector
123.561
Heating element, 230 V / 1750 W
119.540
Storage case
Plastic Fabrication
FUSION 2
Article No.:
119.200 Extrusion welder FUSION 2, 230 V / 2800 W, Euro plug
Included in delivery: FUSION 2, raw welding shoe, storage case
www.leister.com
General Catalog Plastic Welding
79
Comfortable work on the ground.
Extrusion welder
FUSION 3
Accessories FUSION 3
With its long and narrow shape, the FUSION 3 enables comfortable
work, even on the floor.
•
•
•
•
•
•
High welding performance
Compact and handy
The motor start-up protection prevents cold start
Simple operation
Dual-sided twist-free wire intake
360° rotating welding shoe
Technical Data
Voltage
Power
Material
Welding rod
Output (HDPE ∅ 0.16 inch)
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class II
V~
W
∅ inch
lbs/h
inch
lbs
230
3500
PE / PP
0.12 or 0.16
3.5 – 7.2
26.4 × 3.5 × 7.1
16 (without cord)
2
3
CCA
4
118.094
119.214
Welding shoes complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.889
119.202
119.203
119.204
119.205
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8
V-seam 0.5 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
118.885
119.139
119.140
119.141
Fillet weld 0.3 / 0.4 inch (a = 0.28 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
118.890
119.185
Overlap 1.0 inch
Overlap 1.4 inch
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
134.567
Pre-heat reflector
134.567
Tool rest
113.268
Heating element, 230 V / 2200 W
123.173
Storage case
Article No.:
118.300 Extrusion welder FUSION 3, 230V / 3500W, Euro plug
Inccluded in delivery: FUSION 3, raw welding shoe, storage case
80
General Catalog Plastic Welding
www.leister.com
The FUSION 3C in operation during
container construction.
Perfectly stowed in a plastic case.
Extrusion welder
Accessories FUSION 3C
Like the FUSION 3, the somewhat shorter 3C provides an astounding
output volume of up to 7.2 lbs/h.
•
•
•
•
•
•
High welding performance
Compact and handy
The motor start-up protection prevents cold start
Simple operation
Both sided twist-free wire intake
360° rotating welding shoe
Technical Data
Voltage
Power
Material
Welding rod
Output (HDPE ∅ 0.16 inch)
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class II
V~
W
∅ inch
lbs/h
inch
lbs
230
2800
PE / PP
0.12 or 0.16
3.5 – 7.2
23.2 × 3.9 × 8.9
15.2 (without cord)
2
3
CCA
4
118.094
119.214
Welding shoes complete
Blank welding shoe 2.0 × 1.2 × 1.5 inch
Blank welding shoe 2.8 × 2.0 × 1.9 inch
118.889
119.202
119.203
119.204
119.205
V-seam 0.3 / 0.4 and X-seam 0.6 / 0.8
V-seam 0.5 and X-seam 1.0 inch
V-seam 0.6 and X-seam 1.2 inch
V-seam 0.8 and X-seam 1.4 / 1.6 inch
V-seam 1.0 inch
118.885
119.139
119.140
119.141
Fillet weld 0.3 / 0.4 inch (a = 0.28 inch)
Fillet weld 0.6 inch (a = 0.4 inch)
Fillet weld 0.8 inch (a = 0.55 inch)
Fillet weld 1.0 inch (a = 0.7 inch)
118.890
119.185
Overlap 1.0 inch
Overlap 1.4 inch
129.008
129.010
Corner, short, 0.8 inch
Corner, long, 0.55 inch
135.082
Air filter FUSION 3C
136.231
Pre-heat reflector
118.804
Tool rest
123.561
Heating element, 230 V / 1750 W
119.540
Storage case
Plastic Fabrication
FUSION 3C
Article No.:
123.866 Extrusion welder FUSION 3C, 230 V / 2800 W, Euro plug
Included in delivery: FUSION 3C, raw welding shoe, storage case
www.leister.com
General Catalog Plastic Welding
81
Small but powerful: The easy to handle
and low-noise WELDMAX.
Always at hand in a sturdy, storage case.
Extrusion welder
WELDMAX
Accessories WELDMAX
The smallest tool still packs a punch: With separately regulated
heating systems for preheated air and filler, the light and compact
WELDMAX extrusion welder fulfills even the most stringent requirements of the DVS (German Welding Association).
b Extremely compact, handy and low-noise thanks to its non-screw
transportation and plastification
b The lightest Leister extrusion welder
b Ideal for confined spaces
b Separate, stepless temperature control for plastification unit
and preheated air
Technical Data
Voltage
Power
Material
Welding rod
Output (HDPE ∅ 0.16 inch)
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class II
V~
W
∅ inch
lbs/h
inch
lbs
112.830
Welding shoe complete
Blank welding shoe
112.629
112.621
112.623
112.624
V-seam, 0.2 inch
V-seam, 0.24 inch
V-seam, 0.32 inch
V-seam, 0.4 inch
112.630
112.625
112.627
Fillet weld, 0.2 inch (a = 0.14 inch)
Fillet weld, 0.24 inch (a = 0.17 inch)
Fillet weld, 0.3 inch (a = 0.2 inch)
Fillet weld, 0.4 inch (a = 0.3 inch)
112.628
112.626
Overlap, 0.8 inch
112.638
Heating element, 230 V / 1400 W
112.963
Heating element, 120 V / 1150 W
230 / 120
2200 / 1800
PE / PP / PVDF / PA
(other materials on demand)
0.16 ± 0.01
0.7 – 1.8
17.4 × 3.7 × 10, handle ∅ 2.24
8.4 (without cord)
2
3
CCA
4
Article No.:
112.920 Compact extrusion welder WELDMAX, 230 V / 2200 W, without plug
113.338 Compact extrusion welder WELDMAX, 120 V / 1800 W, without plug
More versions on request
82
General Catalog Plastic Welding
www.leister.com
a = seam size s = material thickness α = milling angle
Possibilities of welding seams
Fillet welding seam
Overlap seam
V-seam
s = 0.2 – 0.8 inch = α 60°
s = 1.0 – 1.2 inch = α 50°
X-seam
s = 0.4 – 1.6 inch = α 60°
s = 2.0 – 2.4 inch = α 50°
Product comparison
Digitally regulated extrusion welders
Device type
WELDPLAST S6
WELDPLAST S4
Compact
extrusion welder
Air heated extrusion welders
WELDPLAST S2
FUSION 3
FUSION 3C
FUSION 2
WELDMAX
Output (HDPE) lbs/h
8.6 – 13.2
3.3 – 8.8
1.3 – 5.0
3.5 – 7.7
3.5 – 7.7
2.9 – 4.0
0.7 – 1.8
Material
HD-PE, PP
HD-PE, PP
HD-PE, PP, PVC
HD-PE, PP
HD-PE, PP
HD-PE, PP
HD-PE, PP, PVDF
Wall thickness inch
0.6 – 1.6
0.3 – 1.4
0.16 – 0.8
0.3 – 1.0
0.3 – 1.0
0.24 –0.6
0.16 –0.4
Welding rod inch
0.16 / 0.2
0.12 / 0.16
0.12 / 0.16
0.12 / 0.16
0.12 / 0.16
0.16
0.16
Weight lbs
30.9
19
12.8
15.9
15
13
8.4
Length inch
32.3
22
17.7
27
23
17.7
17
Voltage V~
230
230
230
230
230
230
120 / 230
Screw extruder
yes
yes
yes
yes
yes
yes
no
Container construction
33
33
33
33
33
33
33
Pipeline construction
33
33
33
33
33
33
33
Landfill / civil engineering
33
33
3
33
3
m
m
Brushless blower
yes
yes
yes
no
no
no
no
1
1
1
2
2
2
1
Remarks
33 = very suitable, 3 = suitable, m = unsuitable
Output extrusion welders in overview
0
1.0
2.0
lbs/h
3.0
4.0
5.0
6.0
7.0
8.0
12.0
WELDPLAST S6
WELDPLAST S4
WELDPLAST S2
FUSION 3
FUSION 3C
FUSION 2
WELDMAX
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General Catalog Plastic Welding
83
Plastic Fabrication
Remarks
1: Air and plast temperatures are shown via a display and can be separately freely adjusted.
2: The air temperature is adjusted by means of a potentiometer (rotating button). The heating of the plastic mass is performed by the pre-heating air.
Welding rods
packaging
units (lbs)
Article
Welding accessories PE
packaging
units (lbs)
Article
Welding accessories div.
104.283
Welding rod HDPE, profile A, black
6.6
104.297
Welding rod PA, profile A, black
6.6
104.294
Welding rod HDPE, profile A, white
6.6
104.298
Welding rod PC, profile A, transparent
6.6
104.284
Welding rod HDPE, profile B, black
11
104.313
Welding rod PC / ABS/ALPHA (Honda), profile A, black
6.6
104.299
Welding rod HDPE, profile B, white
11
104.311
Welding rod PC / PBTP (Xenoy), profile A, grey
6.6
106.650
Welding band HDPE, 0.32“ x 0.08“, white
2.2
104.309
Welding rod PS, profile A, white
6.6
104.300
Welding rod LDPE, profile A, black
6.6
104.308
Welding rod PUR, profile A, black
6.6
106.654
Welding band Xenoy, 0.32“ x 0.08“, grey
6.6
106.642
Welding rod PPs, profile A, grey, flame resistant
6.6
104.304
Welding rod PVDF, profile A, natural
6.6
104.303
Welding rod POM, profile A, natural
6.6
Welding accessories PP
104.287
Welding rod PP, profile A, grey / beige
6.6
104.301
Welding rod PP, profile A, black
6.6
104.288
Welding rod PP, profile B, grey / beige
11
126.356
Welding band PP, 0.32“ x 0.08“, natural
4.4
Welding accessories PVC
104.296
Welding rod PVC-U (hard), profile A, transparent
6.6
104.278
Welding rod PVC-U (hard), profile A, grey
6.6
106.641
Welding rod PVC-U, profile A, brown
6.6
104.280
Welding rod PVC-U (hard), profile B, brown
11
104.279
Welding rod PVC-U (hard), profile B, grey
11
104.302
Welding rod PVC-P (soft), profile A, transparent
6.6
Test bundles
107.036
Test bundle bodywork welding rods, each consisting of
profile A pieces of 14.6 inch single marked
6x HDPE, 6x PP, 6x PA, 6x PC, 6x ABS, 6x PCABS / APLHA
Honda, 6x PC / PBTP / Xenoy
107.037
Test bundles standard each consisting of
profile A pieces of 14.6 inch single marked
5x PVC-U, 5x PVC-P, 5x PP, 5x ABS, 5x HDPE, 3x PC, 3x PA,
3x POM, 3x LDPE, 3x PC / ABS / ALPHA Honda,
3x PC / PBTP / Xenoy
107.040
Test bundle welding band each consisting of profile
A pieces of 14.6 inch single marked
9x HDPE 0.32“ x 0.08“ white, 9x PP, 0.32“ x 0.08“ natural,
9x ABS 0.32“ x 0.08“ white, 9x PC / PBTP / Xenoy grey
Welding accessories ABS
104.295
Welding rod ABS, profile A, white
4.4
113.587
Welding rod ABS, profile A, black
6.6
107.027
Welding band ABS, 0.32“ x 0.08“, white
2.2
Profile sizes
0.22
Profile A
0.28
Profile B
Diameters in inch
0.15
0.2
84
General Catalog Plastic Welding
www.leister.com
Plastic Fabrication
www.leister.com
General Catalog Plastic Welding
85
86
Flooring / Interior Decoration
88
89
Flooring /
Interior Decoration
UNIFLOOR E / UNIFLOOR S
GROOVER
www.leister.com
General Catalog Plastic Welding
87
Perfectly stowed away in the provided
storage case.
Immaculate weld seams with the
UNIFLOOR E (Vietnam).
Hot air welder
Accessories UNIFLOOR E
UNIFLOOR E / UNIFLOOR S
With UNIFLOOR E you can weld floor coverings made of PVC-P, PE,
linoleum and modified thermoplastics, without any reconfiguration,
up to 24.6 ft per minute. It is reliable, technically perfect and easy to
handle.
b Reproducible results thanks to digital display of set
and actual values
b Electronically controlled heating
b Steplessly controlled air flow (only UNIFLOOR E)
b All floor coverings welded without reconfiguration
b Automatic start
b Integrated wall switch
Technical Data
Voltage
Power
Temperature
Speed
Air flow range
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class I
V~
W
°F
ft/min
%
inch
lbs
120
1800
68 – 1148
3.3 – 24.6
50 – 100
16.5 × 10.6 × 8.5
24.2 (with 10 ft cord)
2
3
CCA
1
115.054
Welding rod de-reeler
115.057
Trolley attachment
114.224
Floor welding nozzle,
optimised for PVC material
115.342
Floor welding nozzle,
for PVC and PUR material
103.394
Floor welding nozzle air-knife,
optimised for PUR material
103.602
Heating element, 120 V / 1800 W
126.448
Storage case
23.8 x 19 x 12.3 inch
multi-layer plate, green
(included in delivery)
Article No.:
115.024 UNIFLOOR E 120 V / 1800 W, squeezed nozzle, without plug, temperature in °C
116.133 UNIFLOOR E 120 V / 1800 W, squeezed nozzle, without plug,temperature in °F
115.038 UNIFLOOR S 120 V / 1800 W, squeezed nozzle, without plug, temperature in °C
88
General Catalog Plastic Welding
www.leister.com
Strong drive suitable for PVC, PUR and
linoleum materials.
Grooving machine
Accessories GROOVER
GROOVER
The grooving machine GROOVER cuts welding grooves into thick,
tough floor coverings made of PVC-P, PE and linoleum. The tool glides
on three rollers and cuts a uniform grooving depth, even at high
speeds.
b
b
b
b
b
Groove cutting of all types of floor coverings
Very high rotational cutting speed at two levels
Adjustable guide roller for tracking accuracy
Particle and dust-free operation with an additional fan and dust bag
Milling as close to the edge possible
Technical Data
Voltage
Power
Speed
Groove depth adjustment
Size (L × W × H)
Weight
Conformity marking
Approval mark
Certification scheme
Protection class II
V~
W
rpm
inch
inch
lbs
120 / 230
350 / 700 (2 levels)
Level 1: 14 500 (350 W)
Level 2: 18 500 (700 W)
0 – 0.16
9.4 × 8 × 10
14.8 (with 10 ft cord)
2
3
CCA
4
102.401
Tungsten carbide tipped blade
∅ 4.33 × 0.14 inch, trapezium profile
102.402
Tungsten carbide tipped blade
∅ 4.33 × 0.16 inch, round profile
102.404
Tungsten carbide tipped blade
∅ 4.33 × 0.11 inch, round profile
102.403
Tungsten carbide tipped blade
∅ 4.33 × 0.1 inch, round profile
102.405
Tungsten carbide tipped blader
∅ 4.33 × 0.14 inch, round profile
102.406
Diamond cutting blade
∅ 4.33 × 0.14 inch, semi-round profile
126.448
Storage case
23.8 x 19 x 12.3 inch
multi-layer plate, green
(included in delivery)
www.leister.com
General Catalog Plastic Welding
Flooring /
Interior Decoration
Article No.:
108.395 Groover 120 V, tungsten carbide tipped blade ∅ 4.33 x 0.14 inch,
trapezium profile, with US plug
111.032 Groover 230 V, tungsten carbide tipped blade ∅ 4.33 x 0.14 inch,
round profile, with Euro plug
108.393 Groover 230 V, tungsten carbide tipped blade ∅ 4.33 x 0.14 inch,
round profile, with Euro plug
89
Legal Information
Contents
We take the greatest care in presenting correct, complete and up-todate information. However, we can assume no responsibility whatsoever for the information offered in this catalog. We reserve the right to
modify or update all information at any time without prior notice.
Copyrights and trademarks
All text, images, graphics as well as their arrangement are subject to
copyright protection and other laws on the protection of intellectual
property. The reproduction, alteration, transmission or publication of
this catalog in part or in its entirety, except for personal, non-commercial
use, is prohibited in all possible forms.
All the marks featured in this catalog (protected brand names, logos and
business names) are the property of Leister Process Technologies or
third parties and may not be used, permanently downloaded, copied
or distributed without prior written consent.
© Copyright by Leister.
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®
Leister Technologies LLC
Itasca, IL, USA
Leister Process Technologies
Headquarters and Manufacturing
Kaegiswil, Switzerland
PLASTIC WELDING
Leister Technologies LLC
1253 Hamilton Parkway
Itasca, IL 60143/USA
phone:+1 630 760 1000
fax: +1 630 760 1001
sales@leisterusa.com
Leister Technologies Ltd.
Building A, 1588 Zhuanxing Road
Shanghai 201 108 PRC
phone:+86 21 6442 2398
fax: +86 21 6442 2338
leister@leister.cn
Leister Technologies KK
Yokohama, Japan
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Canada
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USA
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Africa:
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Kenya
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Tunisia
Middle East:
U.A.E.
Saudi Arabia
Qatar
Iran
Industrial Heat Sources LLC
44134 Cleveland, OH
Toll free number: 800 635 0384
www.industrialheatsources.com
Western Process Heat Inc.
92029 Escondido, CA
Toll free number: 800 694 1472
www.hotairtools.com
Asia Pacific:
P.R.China
Hong Kong
India
Indonesia
Japan
Korea
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Philippines
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Thailand
Vietnam
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Toll free number: 888 438 6324
www.stanmech.com
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02878 Tiverton, RI
Toll free number: 888 807 4030
www.malcom.com
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30318 Atlanta, GA
Toll free number: 800 241 4628
www.heely-brown.com
Swiss Made Quality. Leister Process Technologies is an ISO 9001certified enterprise.
Specifications are subject to change without prior notice.
Plastic Welding / USA / 06.11 / Ident No. 108.521
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Sweden
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Ukraine
© Copyright by Leister
Leister Technologies Ltd.
Shanghai, China
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of more than 120 Sales and
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PL ASTIC WELDING
Leister Technologies GmbH
Aachen, Germany
The right solution for each application
Leister Technologis KK
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Yokohama 222-0033 / Japan
phone:+81 45 477 36 37
fax: +81 45 477 36 38
info@leister.co.jp
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General Catalog Plastic Welding
Headquarters:
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CH-6056 Kaegiswil/Switzerland
phone:+41 41 662 74 74
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