STORMOR® Shelving Bay Assembly

Assembly Guide
PART NUMBER: SZASSYGUIDE. ISSUE 2. Revised 11.04
STORMOR ® Shelving Bays
with Solo, Mono or Duo Frame Types
READ THIS GUIDE THOROUGHLY BEFORE COMMENCING
ASSEMBLY AND RETAIN FOR REFERENCE.
INFORMATION
IF IN DOUBT ALWAYS CONTACT YOUR SHELVING SUPPLIER
✓
Assembly should be undertaken by two competent people,
preferably suitably trained shelving installers.
TAKE CARE DURING ASSEMBLY! when lifting, stretching and using tools.
Before commencing assembly, unpack carefully and check that
all components ordered are included.
Assemble and locate for use on a suitable level floor surface.
Allow adequate working area.
Basic Tools: ‘ + head’-type Screw Driver; 10mm socket or
spanner; Measuring Tape.
Dispose of packaging materials responsibly.
Assess for floor fixing - tall, narrow bays may require this to
ensure stability - refer to page 19.
In use, ensure shelving is loaded and used safely.
DO NOT EXCEED SHELF & BAY LOAD CAPACITIES.
INFORMATION
Key to some Symbols used in this Assembly Guide
S
M
D
= Instruction applies to shelving with SOLO Frames.
= Instruction applies to shelving with MONO Frames.
= Instruction applies to shelving with DUO Frames.
=
1
FAILURE TO FOLLOW INSTRUCTION WILL RENDER
SHELVING UNSAFE!
= Assemble in order indicated.
= Measure to ensure correct location.
The information contained in this booklet was accepted as correct at the date of publication. However, the manufacturer reserves the right to make any necessary changes, in line with
product development and improvement. No liability can be accepted for any inaccuracies or omissions, although every reasonable care has been taken to make this publication as
complete and accurate as possible.
STORMOR SHELVING IS DESIGNED & MANUFACTURED IN THE UK TO QUALITY MANAGEMENT SYSTEMS CONFORMING TO THE INTERNATIONAL STANDARD BS EN ISO 9001:2000.
STORMOR® Shelving Bay Assembly
1
MONO FRAME
with Clip-in Bracing
MONO
Frame
Assembly
OPEN BAYS
CLAD BAYS
✓ ✘
Bracing panel abuts
the larger hole in the
upright return flange plastic rivet is located
from this side
M
50
Opposite (smaller hole
face) of the flange is
identified by ‘dash’
marks scribed every
150mm
M
50
50
ALL MONO Frames with Clip-in Bracing
50
50
50
650
50
50
800
950
800
800
500
350
50
50
50
50
950
1100
950
800
650
50
50
1100
800
800
1250
50
50
1400
800
1550
50
1700
50
1850
50
2000
2150
50
50
50
50
500
350
50
50
50
1100
50
50
650
500
350
800
950
800
800
1100
800
50
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
50
2300
1
800
50
2450
50
2600
50
50
2750
2900
50
3050
50
3200
Note: component illustrations are not to a constant scale. All dimensions are in mm
50
3350
3500
STORMOR® Shelving Bay Assembly
2
OPEN BAYS
CLAD BAYS
Identify
Frame
Type &
Orientation
Check
Vertical
Orientation
M
MONO open frame
MONO standard height Frames
with Riveted Bracing
S
700
400
SOLO single-part closed frame
100
700
DUO two-part closed frame
850
850
850
850
850
850
850
850
1850
1100
2150
2450
2750
MONO standard height Frames
with Clip-in Bracing
650
350
650
950
800
800
800
800
800
D
Option of
Starter
End Frames
800
800
1100
Note: component illustrations are not to a constant scale. All dimensions are in mm
1850
2150
2450
2750
2
STORMOR® Shelving Bay Assembly
S
3.1A
OPEN
BRACED BAYS
STANDARD
FRAMES
Install
Cross-Bracing
225
3
1850
750
150
750
75
1
1100
125
750
SOLO
2150
150
450
150
600
75
125
M6 x 10mm
600
125
M6 x 10mm
125
2
2450
125
600
150
600
150
1
750
75
S
750
150
750
75
M6 x 10mm
2
125
S
750
150
750
3
Note: component illustrations are not to a constant scale. All dimensions are in mm
2750
STORMOR® Shelving Bay Assembly
M
3.1B
OPEN
BRACED BAYS
D
Install
Cross-Bracing
STANDARD
FRAMES
225
3
1100
✓
150
750
✘
75
125
750
MONO & DUO
1850
150
750
75
125
600
1
2150
150
450
150
600
75
✘
✓
125
750
750
2450
125
600
150
600
M6 x 10mm
125
150
750
75
2
125
D
750
M
2750
150
750
M6 x 10mm
Note: component illustrations are not to a constant scale. All dimensions are in mm
4
STORMOR® Shelving Bay Assembly
3
M
3.1B
Install
Cross-Bracing
STANDARD
FRAMES
225
OPEN
BRACED BAYS
D
1100
✓
150
750
✘
75
125
750
MONO & DUO
Backing bays
1850
2150
150
750
75
1
125
600
150
450
150
600
75
✘
✓
125
750
750
2450
600
150
600
M6 x 10mm
150
750
75
125
2
M6 x 10mm
750
125
750
150
M
125
D
5
Note: component illustrations are not to a constant scale. All dimensions are in mm
2750
STORMOR® Shelving Bay Assembly
3
OPEN
BRACED BAYS
M
S
3.1C
D
Install
Cross-Bracing
ALL FRAME
TYPES
600
450
150
1700
600
150
600
150
3050
600
125
125
600
750
150
150
150
450
600
2900
150
150
750
S
600
150
750
750
750
750
225
75
225
125
125
600
750
125
750
150
450
2000
2600
2300
150
150
750
150
600
150
225
750
150
225
750
225
750
225
75
125
125
125
125
125
1550
600
300
1250
1400
450
0950
750
750
75
375
600
75
75
225
EXTENDED FRAME RANGE - cross-bracing location
150
150
3350
Brackets shown are omitted
in Solo Frame assembly
600
600
125
150
600
600
125
150
600
125
150
450
150
3200
3500
Note: component illustrations are not to a constant scale. All dimensions are in mm
6
STORMOR® Shelving Bay Assembly
3
3.2
OPEN
BRACED BAYS
Floor Fixing!
May be required for bay
stability - refer to page 19
ALL FRAME
TYPES
3
3.3
OPEN
BRACED BAYS
Measure required shelf pitches
Locate Shelves
1
ALL FRAME
TYPES
25
25
25
2
S
25
25
25
M
25
3
D
25
25
4
25
25
25
Locate top & base, then
intermediate shelves
S
>100
7
Note: component illustrations are not to a constant scale. All dimensions are in mm
Shelves share
common clips
STORMOR® Shelving Bay Assembly
3
3.3
OPEN
BRACED BAYS
DO NOT EXCEED MAXIMUM SHELF PITCHES
Locate Shelves
ALL FRAME
TYPES
>600
S
>600
>600
LOCATE SHELVES WITH CARE
✓
✘
>600
>100
=
=
>900
+
M
>900
>900
>900
>100
REMOVE SHELVES WITH CARE
✓
✘
>750
2
=
1
D
3
>750
1
=
>750
>750
>100
ENSURE SHELF FLANGE IS LOCATED BETWEEN CLIPS
=
✓
Note: component illustrations are not to a constant scale. All dimensions are in mm
✘
8
STORMOR® Shelving Bay Assembly
3
S
3.4A
OPEN
BRACED BAYS
Extend To Build Runs
of Shelving
SOLO
Check Levels
Incorporate Additional Bracing!
Locate Base Plates to Level
S
Fix Down with Floor Clips
(where necessary)
S
1 BAY
2 BAYS
3 BAYS
6 BAYS
4 BAYS
5 BAYS
7 BAYS
8 BAYS
9 BAYS
Additional Bracing Frequency
10 BAYS
9
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR® Shelving Bay Assembly
3
M
3.4B
OPEN
BRACED BAYS
D
Extend To Build Runs
of Shelving
MONO & DUO
Check Levels
Incorporate Additional Bracing!
M
D
Locate Base Plates to Level
Fix Down with Floor Clips (where necessary)
M
D
M
D
1 BAY
2 BAYS
3 BAYS
6 BAYS
4 BAYS
5 BAYS
7 BAYS
8 BAYS
9 BAYS
Additional Bracing Frequency
10 BAYS
Note: component illustrations are not to a constant scale. All dimensions are in mm
10
STORMOR® Shelving Bay Assembly
3
S
3.5A
OPEN
BRACED BAYS
Rack Linking Back to Back Bays
SOLO
1
2
M6 x 10
S
>125
>2000
>2000
>125
BRACED FRAMES - link opposite (unbraced) side only
UNBRACED FRAMES - link both sides
11
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR® Shelving Bay Assembly
3
M
3.5B
OPEN
BRACED BAYS
D
Rack Linking Back to Back Bays
MONO & DUO
1
2
Rack Link
>125
>2000
M
D
>2000
>125
✘
✘
D
No links
in outer face
of Duo
extension
frame
BRACED FRAMES - link opposite (unbraced) side only
UNBRACED FRAMES - link both sides
✘
Note: component illustrations are not to a constant scale. All dimensions are in mm
12
STORMOR® Shelving Bay Assembly
4
REAR CLAD
BAYS
M
S
4.1
D
Identify Panel
Heights
ALL FRAME
TYPES
S
M
4
REAR CLAD
BAYS
M
S
4.2
914
‘500’
‘900’
614
764
‘450’
‘750’
496
464
D
‘600’
D
Identify Panel
Positions
ALL FRAME
TYPES
S
Brackets shown are omitted
in Solo Frame assembly
STANDARD FRAMES
750
450
900
750
750
750
2750
2450
2150
1850
600
600
750
750
750
500
500
500
1100
500
13
500
Note: component illustrations are not to a constant scale. All dimensions are in mm
STORMOR® Shelving Bay Assembly
4
REAR CLAD
BAYS
M
S
4.2A
D
Identify Panel
Positions
ALL FRAME
TYPES
EXTENDED FRAME RANGE
600
600
900
750
450
1400
1250
450
600
1550
1700
0950
500
500
500
500
500
900
900
750
900
750
900
750
750
3050
2900
2600
2300
2000
750
900
600
500
500
500
750
750
500
500
750
600
900
750
900
3200
900
500
750
S
750
3350
3500
750
750
750
500
500
Note: component illustrations are not to a constant scale. All dimensions are in mm
Brackets shown are omitted
in Solo Frame assembly
14
STORMOR® Shelving Bay Assembly
4
4.3
REAR CLAD
BAYS
Floor Fixing!
May be required for bay
stability - refer to page 19
ALL FRAME
TYPES
S
4
REAR CLAD
BAYS
M6 x 10mm
4.4A
Install
Rear Cladding
SOLO
M6 x 10mm
Nut & Bolt fixings
per panel
450
500
M6 x 10mm
600
750
M6 x 10mm
3
2
900
1
15
Note: component illustrations are not to a constant scale. All dimensions are in mm
S
STORMOR® Shelving Bay Assembly
4
S
4.4A
REAR CLAD
BAYS
Extend To Build Runs
of Shelving
SOLO
1
2
3
● Note overlap of cladding sheets
● Nuts finger tight only until all cladding is assembled,
then fully tighten
S
1
4.5A
Locate Shelves refer to pages 7-8
2
3
1
2
3
CHECK LEVELS
Locate Base Plates to Level - refer to page 9
S
1
2
3
Note: component illustrations are not to a constant scale. All dimensions are in mm
16
STORMOR® Shelving Bay Assembly
4
REAR CLAD
BAYS
M6 x 10mm
4.4B
Install
Rear Cladding
MONO & DUO
M
D
M6 x 10mm
Nut & Bolt fixings
per panel
450
M6 x 10mm
500
600
750
M6 x 10mm
M
3
2
900
1
17
Note: component illustrations are not to a constant scale. All dimensions are in mm
D
STORMOR® Shelving Bay Assembly
4
M
4.4B
REAR CLAD
BAYS
D
Extend To Build Runs
of Shelving
MONO & DUO
1
2
3
Fully tighten nuts during assembly
M
4.5B
1
D
Locate Shelves refer to pages 7-8
2
3
1
M
2
3
CHECK LEVELS
Locate Base Plates to Level - refer to page 10
D
1
2
3
Note: component illustrations are not to a constant scale. All dimensions are in mm
18
STORMOR® Shelving Bay Assembly
5
1
Floor Fixing
For Stability
ALL FRAME
TYPES
✎
OPEN BAYS
CLAD BAYS
2
Floor Clip
3
✎
✎
STABILITY = HEIGHT TO DEPTH RATIO
8
✎
✎
H
Floor Anchor
H
✎
✎
35 min.
✎
✎
h
h
6Nm
D
D
Ensure floor will
accept Anchor!
D = Depth
H = Height, floor to highest loaded shelf, with top shelf used as
a dust cover, unladen
h = height, floor to highest loaded shelf, with top shelf loaded
4
S
H:D > 4:1 = FLOOR FIXING RECOMMENDED
h:D > 4:1 = FLOOR FIXING RECOMMENDED
M
S
D
= Location of additional Floor Clips where H:D/h:D > 6:1
19
M
D