ALTENDORF REDEFINED - Industrial Woodworking

Transcription

W16 NEC
Birmingham
October 2–5 2016
For more
information
go to
www.montex.co.uk
W16 NEC
ALTENDORF REDEFINED
& PA N E L P R O C E S S I N G
Altendorf F 45 redefined: new design, new control concept, new technology
IN ORDER to mark the German manufacturing
company’s centenary Altendorf has completely
redesigned the acclaimed F 45 sliding table saw
With its clean grey/anthracite colour scheme
and elegant front panel, the new design is
certainly eye-catching.
The new model definitely has a striking
appearance and the technology it offers
represents another major step forward for what is
often claimed to be the “Rolls Royce” of sliding
table saws.
The new F 45 offers a wealth of diferent
options, including three control unit options, to
help users assemble the technical and
convenience features they require.
The only decision to be made is which of the
three new control units to select. That choice
made, the user is free to add as many (or as few)
accessories as required from the extensive
catalogue.
For the full specification of the new F45 turn to
Page 16 in which Altendorf ’s flagship model is
featured in Industrial Woodworking & Panel
Processing’s Best of the Year 2015 review.
For further information tel Daltons Wadkin on
0870 850 9111.
Saw it and sand it with T.M.
T.M. MACHINERY is the sole UK agent for the Viet artisan range of wide-belt sanders, as well as
supplying the Striebig range of vertical panel saws – both of which are renowned for being amongst
the best of the best when it comes to woodworking machinery.
The Viet artisan range of sanders begins with entry level Model S211, a small machine guaranteeing
top performance. Precise and functional, it can be equipped with a range of rollers and pads for
calibrating and fine sanding timber, preparing it for further processes.
The S1 is a heavy-duty twinhead sander, which guarantees
top quality performance and is
offered with a large choice of
sanding and finishing elements.
The ultimate in high
production finishing, the top-ofthe range S3 series ensures
results beyond expectations.
Panels are finely calibrated,
while sanding makes surfaces
feel perfectly clean to touch.
Unlimited customisation makes
S3 machines suitable for every
kind of sanding requirement.
In this issue Industrial
Woodworking & Panel
Processing re-visits some of the
best innovations of the year in
terms of machinery and
products and takes another look
at some of the most noteworthy
installations, which have taken
place during the year.
Turn to Page 6 for a more
detailed look at what TM
Machinery has to offer and
turn to Pages 3-11 & 15-19 in
which we return to some of the
The Viet S1 is a highly efficient heavy-duty twin-head sander with
stories that have been featured
a large choice of sanding and finishing elements.
previously during the year.
Birmingham
October 2–5 2016
For more
information
go to
www.montex.co.uk
Very Successful
DECEMBER 2015
‘2015 has been
another exceptional
year for both Felder
Group UK and the
Felder Group as a
whole. New machinery
launched at LIGNA has
proved very successful
and has strengthened
our position as one of
the world’s leading
manufacturers of high
quality machinery,’
says Felder Group UK’s
managing director,
Matthew Applegarth.
‘We are very proud
of our achievements
and are looking
forward to 2016 and
beyond,’ says Mr
Applegarth.
‘The service support
that we have built up
in Milton Keynes is
now second to none. It
is my understanding
that we have the highest percentage of service and support
staff of any company in the UK.
For the full report on Felder’s recently staged bi-annual
autumn in-house exhibition, please turn to pages 12 & 13.
The Woodwork Dust
Control Co Ltd
Leaders in Dust Control Technology
A Complete Wood Waste Extraction Service to all Timber Industries
 Design, Manufacture, Installation
 Large hopper filters, fans, cyclones
 Small bag filters, rigid ductwork, flexible hose
 LEV COSHH testing, assessment, service
 EWI-THERM Wood burning stoves
 Fast nationwide service
Contact us for our FREE product catalogue:
Tel: 01844 238833 Fax: 01844 238899
Email: enquiries@woodworkdustcontrol.co.uk
Web: www.woodworkdustcontrol.co.uk
Email us at: bill.willowe@gmail.com
(Telephone 01797 208059)
SAVING MONEY
AN EXHIBITION company in Wiltshire has
purchased a new wood waste heater from Wood
Waste Technology.
The team at PG Events started looking at
biomass solutions in order to try to reduce the
company’s waste disposal and heating bills. As a
manufacturer of exhibition stands, the
business is often left with many bulky items
of wood waste that are expensive to dispose
of in skips.
In addition, the company was spending a
great of money buying bottles of calor gas
to keep its 13 employees warm in the
5000ft2 factory during the cold winter
months.
Managing director of PG Events, David
Collett started to research the various types
of wood waste heaters available – and came
across the units produced by Wood Waste
Technology. After looking at costs and
performance, the business purchased a
WT5 heater, which was installed earlier
this year by Wood Waste Technology’s
experienced engineers.
‘We’re delighted with the heater we
purchased from Wood Waste Technology.
We’ve been really impressed with how
efficient it is. It heats our work space really
well,’ says David.
‘Any business that produces waste wood
should definitely be investigating wood
waste burners – especially exhibition
companies that end up with larger than
average waste wood items. It’s very costeffective, as most companies find a wood
waste heater pays back the investment in
less than 12 months,’ says managing
director of Woodwaste Technology, Kurt
Cockcroft.
Wood Waste Technology’s years of
expertise in wood waste solutions have
helped many companies reduce their waste
disposal and heating costs. As well as
offering site survey, design, manufacture,
installation and on-going maintenance for
new units, the company also services all
types of wood waste heaters and supplies
genuine spares up to 60 per cent cheaper
than other suppliers.
In addition, Wood Waste Technology is
the UK official distributor for Gross
Apparatebau GmbH, a German manufacturer of
dependable, precision engineered shredders and
briquetters, available in various size and
specifications to suit all business applications.
For further information tel Wood Waste
Technology on 01785 250400.
F O R A C L E A N E R E N V I R O N M E N TA L F U T U R E
At Dust Pollution Systems, we have been busy systemizing spot
extraction in the industrial working environments. Our systems cover
all aspects and working methods from the small, mobile dust
extractors to large turnkey stationary industrial installations.
The
Complete
for a
for a
Complete
System
Clean
Working
Clean
Environment
ENVIRONMENTAL CONTROL SYSTEMS SPECIALISTS
Dust Pollution Systems Limited
Unit 1 & 2, Premacto Works, Queensmead Road,
Loudwater, High Wycombe, Bucks. HP10 9XA
Telephone: 01494 462333 Fax: 01494 463777
www.dustpollution.co.uk
2
(Telephone 01797 208059)
INDUSTRIAL WOODWORKING AND PANEL PROCESSING
DECEMBER 2015
Binks Eco-friendly spraying system speeds up
production and reduces paint impact on the Environment!
Best of the Year 2015… Best of the Year 2015…
TODAY’s spiralling heating costs mean that modern windows contribute significantly to the conservation of energy. The passive
house windows “thermoll” of window manufacturer, Moll from
Uttenweiler in Southern Germany sets the benchmark in thermal
transmittance values and air tightness.
The company paints the window frames manually. A common
problem with this process is the uneven application of the sprayed
material caused by alternating pump piston stroke, which can lead
to surface irregularities and splatters.
Moll received a tip from their coating equipment distributor, H&D
Servicepoint in Ertringen, to try the Binks air assisted airless Raptor
Lite outfit.
Dietmar Baur of H&D Servicepoint explains that the technical
advantages and benefits of the new BINKS MX pump and
AA4400M HVLP gun to provide pulsation-free spray painting, due
to the pump’s innovative magnetic detent, whereby the flow of spray
continues uninterrupted when the pump changes stroke. Another
advantage is the low overspray provided by the AA10 HVLP air cap
on the AAA gun, which ensures especially fine atomization.
‘One of the most difficult coatings in our program is the so-called
eggshell colour,’ says Gerald Moll.
‘It is highly viscous and involves the high risk of an orange-peel
finish. With the new BINKS package this problem has never
occurred. For us at Moll, where quality of a smooth finish is the
benchmark, this was the decisive argument to purchase the Binks
Raptor Lite outfits.
‘In addition, due to the reduced overspray, we are seeing extended
service life of the booth filters and a reduction in the paint coating
consumption,’ concludes Gerald.
For further information tel the company on 01202 571111.
HSK CUTTERBLOCKS
NEXT DAY
DELIVERY
Call us today for our best prices!
Made in the UK
Call 01494 523991 sales@tooltec.co.uk
Fax 01494 524293 www.tooltec.co.uk
DECEMBER 2015
(Telephone 01797 208059)
3
Weinig takes its “Technology Offensive” to LIGNA 2015
WITH more than 90,000 professional visitors from across the
globe, LIGNA is the world’s most important trade fair for the timber
industry, furniture production and the woodworking trades and the
Weinig Group showcased its latest and greatest machines over
nearly 4,000m2 of exhibition space.
This year, the core themes for the Weinig Group at LIGNA were
resource efficiency, flexibility and networked production. At the
centre of a range of innovations was the introduction of new
generations of technology from solid wood experts Weinig in Hall
12.
Sister brand Holz-Her, specialists in panel processing, was
demonstrating its expertise in Hall 11 with innovations in edgebanding, CNC processing centres and panel cutting.
In addition to major premieres, the focus was on pioneering
developments in profiling, as well as in window manufacturing,
cutting/gluing and joint technology.
As the complete provider of machines and systems for solid wood
processing, Weinig continued to demonstrate its expertise and
Weinig Concept, the company’s engineering arm, featured system
technology through to complex production lines.
Premiere for the new Powermat series
For the first time, Weinig revealed the new generation Powermat
700 to the global audience in Hanover. The outstanding feature of
the moulder is the innovative “Comfort Set” operating concept,
which significantly reduces set-up times.
High operating safety and very good accessibility continue to be
benefits of the four-sider and optimisation of the extraction system
assists with its excellent energy efficiency.
The “Smart-Touch” function makes the new Powermat 700 a
trendsetter in man-machine interaction in wood processing with
wireless communication now possible between controls, or tablet
and the machine.
Finger-jointing system range: Presentation in Alfeld/Leine
Finally, in parallel with LIGNA, Weinig exhibited additional fingerjointing systems at the Grecon factory in nearby Alfeld.
The short-timber finger-jointing lines ProfiJoint Comfort, Ultra TT
1000, CombiPact Capacity, Turbo-S and HS 120 were on display.
These were also joined by the PowerJoint 8 long-timber fingerjointing system and a double-end tenoner: ProfiShape.
For further information tel Weinig on 01235 557600.
New at LIGNA 2015
• Networked production with System Plus.
• New: Rondamat 985 tool grinder.
• New processing units and tool clamping systems for the
Conturex CNC window centre.
• New: “Nocturnal” tool cleaning station.
• New generation of the UniPin gluing and dowel inserting
machine.
• New: “Block gluing” production concept.
• New: Standard Weinig user interface.
• New: ProfiPress L II gluing press.
• Cutting solutions: intensive upgrade for the Dimter Line.
• New: ProfiRip 340 multi-blade rip saw.
• New: RipAssist Pro width optimisation.
• Optimal value creation: ProfiRip 450 Speed with CombiScan.
• New: GlueEye glue detection system.
• New: Trimsaver for finger joint package lines.
• New generation of long-timber finger-jointing lines.
• Double-end tenoner: Next stage of evolution for the
ProfiShape.
Become more productive
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Tigerstop A
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4
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Fax: + 31 546 57 77 22
info
fo@tigerr stop.nl
T g e r S t o p B .V
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P.B.11
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(Telephone 01797 208059)
DECEMBER 2015
Brand New Felder Showroom and Facilities
Cutting the ribbon to the doors of the new showroom, Felder’s sales & marketing director, Hansjörg Felder
(right) and Felder UK managing director Matthew Applegarth.
Felder UK’s newly revamped showrooms are refreshingly bright.
OFF the back of huge success from 2014, Felder
Group UK is on to the next stage in its growth and
development. A state-of-the-art showroom
benefiting from an increase in 500m2 and brand
new office space is the latest from the brand that is
renowned for its constant innovation.
Felder UK showcased a new extended showroom
with a mezzanine floor, office and training centre at
a spectacular grand opening event at the end of
April 2015. Woodworking Industry trade press, a
selection of VIP guests and company partners
attended the “one of a kind”exclusive opening and
were welcomed with a champagne reception.
Teaming with industry professionals, Felder UK
has ensured that the company’s facilities are second
to none and made certain that the new showroom
benefits from quality products.
Leading specialists in compressed air technology
Air Power UK Ltd, provided the air supply. The
Woodwork Dust Control Company Ltd, leaders in
dust control technology provided the dust
extraction, offering a complete wood waste
extraction service.
The renovation also includes a brand new kitchen,
board room table and reception desk, which were
manufactured by Felder customers, Edward Williams
Furniture and Greenacre Property Ltd. Felder UK
has pulled out all the stops in this remarkable
showroom and office transformation.
Sales and marketing director, Hansjörg Felder flew
in from Austria to attend the special event and,
together with managing director of Felder UK,
Matthew Applegarth gave a speech highlighting the
success of the UK branch. Cutting the ribbon to the
doors of the new showroom, both gentlemen
expressed their delight with the success of Felder UK
and anticipation of an even better future moving
forward.
‘The new showroom is bright and effective and lets
you focus on the machines,’ said Panel and Joinery
Production’s Ernie Hollister.
‘The new showroom is refreshingly bright and I do
mean very refreshing!’ said Industrial Woodworking
& Panel Processing’s John Emslie.
Felder UK’s rise to success has taken the industry
by storm and the global brand constantly seeks to
move forward at every turn. Now with an
exceptional customer experience and training
centre, customers are ensured that Felder UK is able
to offer the right machine to meet any requirements.
To see how a machine from the Felder Group could
benefit your business visit www.felder-group.co.uk.
For further information tel Felder UK on 01908
635000.
Accurate perfection with the Format 4 CNC H30
Seen from the balcony above the main showroom, the ground floor of the newly revamped
showrooms.
REDDISH Joinery manufactures a range of
bespoke windows, doors and conservatories.
Founded in 1967 and approaching 50 years in
business, Reddish Joinery is at the forefront of
timber production.
Third generation business entrepreneur, Lee
Parrott runs the family-owned company and it
was in this very workshop that he discovered his
passion for joinery.
Recently equipping his workshop with the CNC
profit H30, Lee is delighted with his winner
machine that ticks all the boxes.
‘The sheer accuracy of the H30 is phenomenal
and we have been able to achieve maximum
efficiency,’ says Lee.
Reddish joinery has achieved increased
productivity, due to exceptionally accurate
setting repeatability and reliable Austrian
engineering.
‘Due to time constraints in the past, we may
have had to turn away trade customers. We now
have a very good trade customer base. When
customers come in, they see the machine in
motion and they say “I want my windows to be
made on that!”
Reddish Joinery can now undertake complex
projects and focus on other aspects of the
business.
‘It is cost effective and has given us the time we
need to concentrate on other things,’ says Lee.
The profit H30 has enabled Reddish Joinery to
take on new projects and the company is set to
introduce energy tested and rated windows,
unique to the timber industry.
‘Before we purchased our H30 some of the
work was difficult to look forward to, because of
the time involved. Now it is a completely different
experience, due to the speed of our CNC,’ says
Lee.
Format 4 offers superior build quality, ensuring
perfect results time and time again. Delighted
with the performance of the profit H30, Reddish
Joinery has diversified the company’s business
and achieved significant growth.
DECEMBER 2015
‘Felder gave us a very personal service and we
trusted what CNC machine specialists, Richard
Hird and Garry Lavis said. What they achieved
for us was the most value for our money and the
help from the service department in Austria is
great,’ adds Lee.
‘With the way business is going, we might have
to invest in another CNC machine. I would buy
another one tomorrow if I needed to do so. It
more than pays for itself. Our H30 is efficient and
enjoyable to use, I wish it was my job to just run
the machine, I love it!’
For further information tel Felder UK on
01908 635000.
(Telephone 01797 208059)
5
Format 4 commissions its 30,000th machine
AUSTRIAN machine manufacturing specialists, the Felder
complete package that is in a class of its own. Constant
are testimony of the passion that underpins the demands of
Group started off the New Year with a celebration of an
innovation is synonymous with Format-4. The latest
the Felder Group.
anniversary machine.
developments in technology enable Felder to simulate a
Manufacturing the best woodworking machines money
Fulfilling the highest requirements for professional
customer’s workshop.
can buy, countless customers worldwide rely on the Felder
woodworkers in trade and industry since 2001, FORMAT-4
Format 4 is able to configure solutions to customer’s
design and build. As a result, they profit from maximum
has been leading the way as the premium of the Felder
individual requirements. Perfect advice, together with tailor- productivity and perfection in woodworking.
Group.
For further information about Format 4, or to see how a
made deliveries, commissioning and service complete the
The Austrian business based in Hall, Tirol handed over the unique Felder Group full service offer.
Format 4 Kappa 550 panel saw can benefit your workshop
30,000th woodworking machine on January 7. The proud
visit www.Format-4.com
Numerous international awards such as the Bayerische
new owner, Fritz Oberhauser has equipped his workshop in
For further information tel Felder UK on 01908 635000.
Staatspreis, the IF-Design-Award and the Adolf-Loos-Preis,
Bavaria with a Kappa 550 panel saw saw that ticks all
the boxes.
Fritz Oberhauser explains that the superior build
quality and reliable Austrian engineering really sets
his machine apart. Moreover, “Everything from a
single supplier”, the Felder Group company motto,
could not be more accurate.
Alongside the premium sliding table panel saw, Fritz
has also invested in an Exact 63 thicknesser, as well as
a complete extraction system.
‘The first time I visited the factory in Hall in Tirol, I
was more than impressed. The standards and levels of
quality are extremely high, yet the traditional values
are still at the forefront of everything Felder offers,’
says Fritz Oberhauser.
Martin Felder is equally delighted with Fritz
Oberhauser’s acquisition of the Kappa 550:
‘Our close relationship with our customers enables
us to take on board their practical requirements;
which directly informs the development of our new
machine concepts.
‘We are all very proud with the sale of our
30,000th machine and I am happy to know that this
panel saw will be in very good hands,’ says Martin
Felder
Format-4 has been an extraordinary success story
ever since its launch at the turn of the millennium,
with impressive detailed solutions, numerous
innovations and patents, maximum operating comfort
and perfect precision.
True to the motto, offering “Everything from a
single supplier”, the Austrian machine manufacturing
specialists develops woodworking machines in
combination with top-of-the-range software.
Managing directors, Martin and Hansjörg Felder at the hand-over of the machine to Fritz Oberhauser at the FORMAT-4 factory in Hall in Tirol.
Behind them members of the proud workforce celebrate the 30,000th FORMAT-4 woodworking machine.
The Felder Group provides a perfect, tailor-made
Saw it and sand it with T.M. Machinery
T.M. Machinery is the sole UK agent for the
Striebig range of vertical panel saws and also
supplies the Viet artisan range of wide-belt
sanders,
Striebig’s portfolio consists of five machine
series catering for all sizing needs; the entry-level
Compact, the Standard, the Evolution, the
Control and the latest 4D sawing centre.
All models, apart from the 4D, are available in
nine sizes with an extensive selection of options
available to improve their effectiveness still
further. Machines can also be built in special
sizes and fitted with specialist equipment to suit
individual requirements.
The entry-level Compact series, with a cutting
range 3100mm x1644mm x 80mm to
5350mm x 2220mm x 80mm, includes an
automated cut cycle version, the Compact AV.
The popular Standard – tried and tested over
decades – with cutting sizes 3300mm x
1680mm x 80mm to 5300mm x 2240mm x
80mm, is the perfect saw for companies of all
sizes.
The fully-automatic Control offers an optional
Electronic Positioning System (EPS) on both
axes for the automatic positioning of both the
length stop and saw head. This increases the
saws’ productivity by delivering automatic
repeat strip and upper trim cutting.
With manual feeding of the saw unit
The popular Striebig Evolution is one of the most advanced manual panel saws available.
6
eliminated, the operator’s job is
made easier, giving him ample
time to prepare the next job.
Numerous procedures are carried
out at the press of a button,
including locking and releasing
the beam saw, setting the
horizontal cutting height,
plunging and swivelling the
motor, locking the support rollers
during sawing and fine saw blade
adjustment.
Where high levels of panel
throughput are needed, the
Control and the Evolution, with
cutting sizes from 3300mm x
1680mm to 5300mm x
2240mm, offer an optional
100mm cutting depth. The
Evolution has many similar
features to the Control, making it
one of the most advanced
manual panel saws available.
The latest 4D high-end sawing
centre machine can optimise and
cut a full panel without the
operator needing to re-handle it,
once it is loaded. It’s the world’s
The Viet S1 is a highly efficient heavy duty twin-head sander
first vertical panel saw to offer
intelligent cut optimisation, even with a large choice of sanding and finishing elements.
the abrasive belt and conveyor belt speeds gives
for the most complicated panel and strip cutting
maximum flexibility from a compact machine.
work.
The ultimate in high production finishing, the
Delivering a cutting range of 5300 mmx
top-of-the range S3 series ensures results beyond
2100mm, the Striebig 4D comes with the option
expectations. Panels are finely calibrated, while
for cut depths of 80mm, 105mm, or 130mm.
sanding makes surfaces feel perfectly clean to
Striebig saws cut practically all wood-based
touch. Unlimited customisation makes S3
sheet materials and offer impressive dust limit
machines suitable for every kind of sanding
values well below 1mg/m3.
requirement.
The Viet artisan range of sanders begins with
Alongside machine sales and installation, T.M.
entry level Model S211, a small machine
Services & Spares repairs and maintains a wide
guaranteeing top performance. Precise and
range of woodworking machinery. The division
functional, it can be equipped with a range of
has grown to become one of the UK’s most
rollers and pads for calibrating and fine sanding
respected woodworking machinery service
timber, preparing it for further processes.
specialists, providing nationwide coverage.
The S1 is a heavy duty twin-head sander with
For further information tel Matt Pearce on
a large choice of sanding and finishing
0116 271 7155.
elements. The option to add inverter control of
(Telephone 01797 208059)
DECEMBER 2015
Specialists in Bespoke Furniture
FRESH FACE
SPECIALISTS in manufacturing bespoke furniture, Edward
Williams Furniture produces anything from boardroom furniture to
reception desks. The company has catered for high profile clients
and completed jobs for customers, such as the Arsenal Emirates
football stadium.
Founder, Adam Howe and his team offer a complete service to
suit any environment, regardless of what stage a client may be at.
Having just completed five doors and some kitchen carcasses
using a Format 4 H08, Mike, one of the CNC operators, explained
how it offers maximum ease of use and has saved so much time, as
‘you do not need to hold each component’.
Equipping their workshop with a H08 has enabled Edward
Williams to offer the complete service from start to finish
‘We could do with another edge-bander, as sometimes we are so
busy, so another one could be advantageous’, says workshop
manager, Neal.
‘Our H08 makes it so much easier to size the panel and make it
square; moreover, working with different angles for complex jobs
has been made very easy. An example is when we make arches on
the CNC and build door frames to fit,’ adds Mike.
Edward Williams is able to meet any design brief, due to the
diversity of their workshop, as a result of their H08.
‘Jason works with our designers and he comes up with ideas, so
we are able to find a solution to any brief and execute the job to the
highest possible standard with our H08. We can do a number of
things, the possibilities are endless,’ says Adam Howe.
‘This is not to mention the fact that ‘We have cut down on labour
time and the H08 helps us to achieve a very sophisticated look in
everything that we produce’.
Adam Howe can’t speak more highly of Felder, saying that he is
‘absolutely pleased with everything and anytime you need Felder,
they are always there and the service is brilliant – all you have to do
is ask for help’.
For further information tel Felder on 01908 635000.
WOODHEAT Solutions Ltd and Scanhugger UK has appointed
a new joint director, Jon Hendy, to work alongside Darryl
Crump.
Woodheat Solutions and Scanhugger UK specialise in the
sale and servicing of wood-fuelled heating systems and wood
waste related machinery.
Jon’s appointment comes due to the increase in sales and
ever increasing demand in the companies’ service schedule.
With over 25 years’ experience in the industry, Darryl is
looking forward to having a fresh face around
to share some of the
work load.
Jon brings the enthusiasm and knowledge
required to be able to
develop our businesses
even further both on
the sales and service
side of things and can
provide any technical
advice on existing, or
new wood waste
machinery or any service work to be carried
out,’ say Darryl.
For further informat i o n t e l Wo o d h e a t
Solutions on 07788
597749 or 07714
261444.
AXYX routers now provide 366,918 different machine configurations
TODAY, manufacturers are constantly looking for
suppliers of products that offer a winning combination
of high productivity and increased profitability. For
example, in the industrial woodworking, furniture
production, joinery and panel processing industries that
operate within a particularly competitive climate,
supplying a limited range of CNC routers is no longer
acceptable.
For this reason, AXYZ International has developed a
technically advanced manufacturing facility that is said
to be capable of producing distinctive one-off bespoke
machines as fast as other manufacturers can build
standard off-the-shelf machines.
AXYZ International understands that each industry
requires a wide choice of machine options that offer
multiple processing areas and routing head
configurations to accommodate a wider range of
different applications.
In consequence, the company is now able to deliver a
staggering 366,918 standard machine configurations
to enable all of its customers, regardless of the industry
in which they operate, to have the best possible platform
for business development and profitability.
From a state-of-the-art manufacturing facility, AXYZ
International designs, manufactures and supplies
customised routing and cutting solutions under its
AXYZ and Pacer power brands, with all of the various
components built in-house. This ensures that quality
control is localised, consistent, uninterrupted
performance is guaranteed and customisation simplified
to enable the delivery of machines within what are said
to be the shortest possible manufacturing lead times.
For woodworking-related industries, the preferred
machines are those in the 4000, 5000 and 6000 series,
with a marked predilection for the 5000 series that
features a larger capacity automatic tool change (ATC)
facility, pop-up location pins and a pneumatic, or multihead drill.
The 5000 series also offers an extended (up to 12m)
cutting length capability and triple routing heads that
are designed to allow pendulum processing for
continuous machine operation and maximum
throughput speed.
Dedicated design and programming software and a
host of optional production tools enable a high degree of
machine configurability for high-volume production.
For applications involving plastics and their
derivatives, AXYZ International offers its Pacer heavyduty machines as alternative solutions. These are
renowned for their inherent strength and robust
construction that enable the elimination of machine
vibration and thus to a much more precise cutting
capability on and perfect edge finish to these materials.
For further information tel AXYZ on 01952 291600.
110v sander from Mirka
A NEW lightweight 110 volt sander has been
launched by abrasives specialist, Mirka, enabling
builders and construction workers to sand onsite effectively.
The 110v DEROS comes as standard in a
yellow Mirka case with 125mm and 150mm
backing pads. A Deco Solution Kit is also
available and includes the standard 110v
DEROS sander, plus a 4m hose and a variety of
the patented Abranet 150mm discs in packs of
10.
The DEROS sander plugs into a 110v power
supply allowing users to meet site regulations.
It is suitable for multiple sanding operations
delivering a rapid, economical, consistently
powerful performance comparable to a
conventional 500W electric machine, even
under heavy load.
The sander has a “closed construction”,
which prevents dust from entering the motor,
avoiding typical wear and tear damage
experienced by electric machines, prolonging
its lifespan and making it low maintenance.
DEROS’ low profile keeps the hand close to
the surface to be sanded, delivering good
control over the sanding process. Its long body
encompasses a two-hand ergonomic grip
effective for heavy sanding applications,
minimising vibration levels and reducing arm
fatigue, which decreases the risk of Hand Arm
Vibration Syndrome.
The sander also has a soft start function, a
built-in electronic motor brake and a smooth,
easy to operate level to control and maintain a
constant motor speed. An innovative backing
pad acts like a seal to minimise air leakage
between the pad and the shroud, making dust
extraction more efficient.
As with all Mirka electric sanders the 110v
DEROS comes with a 2+1 year warranty when
registered online.
For further information tel Mirka on 01908
375533.
Maximise abrasive usage with
Abranet Max belts from Mirka
MIRKA launched the
first narrow belt net
abrasive for the
woodworking
industry with live
demonstrations at
LIGNA in May.
Abranet Max features aluminium
oxide grains that
deliver a high cut rate
to achieve efficient
sanding on a variety
of applications,
including softwoods
and hardwoods,
primer, lacquer and
soft and resinous
materials.
The abrasive’s
innovative symmetric
net structure allows
effective stock removal, whilst minimising the risk
of overheating the sanded surface area, or
burning the belt.
Its design creates a finer more consistent
scratch pattern, resulting in a better surface finish
and is fully resin bonded, making it more effective
to use and increasing product durability.
Abranet Max also has no directional arrows on
the reverse side, which means that it can be run in
both directions, making it much more economical
and user-friendly. It has a grit range of P80-P240.
‘With our strong market knowledge and the
DECEMBER 2015
support of our research and development facility
in Jeppo, Mirka aims to continue its position at the
cutting edge of abrasive technology,’ says
managing director of Mirka UK, Craig Daycock.
‘Abranet Max has been designed to offer our
customers a practical, economical and effective
product, which can be used on a wide variety of
materials, whilst still offering the same high
quality finish they have come to expect from
Mirka,’ concludes Mr Daycock.
For further information tel Mirka Abrasives on
01908 375533.
(Telephone 01797 208059)
7
Plan, Engineer, Produce
MANUFACTURERS of fitted furniture face many internal and
external challenges, as they wrestle to design products that meet
consumers’ desires for choice, quality and price.
As materials, labour and production costs inevitably increase;
they also face the persistent challenge of competition from both
well-established and new channels.
In order to compete, the company must continuously improve
its efficiency and adjust its service levels to match changes in its
target markets.
A fitted furniture’s business relies on the expertise and proficiency it demonstrates in its “end to end” process. Right through
from helping consumers (and retailers) design attractive room
plans, to engineering those plans into information that can be
used on the shop floor, to planning and executing production
(and delivery) to most efficiently meet demand.
The process is represented by the diagram accompanying this
article.
The information and skills needed in each phase of this
process and different and, conventionally, each is supported by
specific tools from dedicated providers.
The process has become “silo’d” as the information captured
in one phase is reprocessed (often manually) to meet the needs of
the next phase.
The experience of many other industries confirms that significant value is generated if these phases are connected.
2020 is believed to be uniquely positioned to collect the end to
end process of fitted furniture manufacturers. 2020 provides a
leading room planning tool (2020 Fusion) and a leading engineering and production solution (2020 Insight) and so provides
a one-stop-shop.
2020 goes further and connects the three phases to deliver a
comprehensive manufacturing operations management (MOM)
platform that connects your processes to create a seamless flow
of information from sales order to installation.
This improved co-ordination improves communication by
sharing products order and supply chain information with the
right person at the right time.
It automates and optimises production workflows based on
each company’s unique business rules and best practices, elimi-
nating manual steps that cost time and errors to enhance end to
end operations.
Roundel Kitchens is a successful manufacturer of fitted furniture to both house builder’s nationally and discerning retail consumers.
In 2014 the company realised that its decision to invest in a
manufacturing solution, replacing an in-house design tool that
was “long in the tooth” and chose to build on its already successful 2020 Fusion platform, used for room planning.
Over previous months managing director, Lindsey Oman and
IT manager, Phil Grant had trawled the market looking at many
potential ERP oriented solutions. None inspired their confidence,
as each vendor they approached appeared to be entering the fitted furniture for the first time.
2020 listened to their needs and explained how 2020 Insight
could address their most pressing issues and requirements. With
2020’s significant industry experience, it became immediately
apparent that Roundel’s priority requirements could be met and
a multi-phased plan was agreed.
2020 would design a step by step implementation, starting
with automating the receipt of orders from Fusion. Seven weeks
Qwood – Aesthetically Pleasing
2020 Insight provides benefits for all phases of design and
manufacture.
WOOD is a wonderful material that is endlessly practical and
aesthetically pleasing, yet wood is one of the only building
materials that moves once fitted.
This issue is even prevalent in smaller items, such as window
beads. This is why QPSL started the development of Qwood 10
years ago, creating a product with the look and feel of wood, but
without the risk of rot, or movement.
Through three years of Qwood development, the production
techniques were perfected and the first window bead was born.
Qwood was then brought to the market in the spring of 2009. It
is now used in the assembly of windows by a selection of the
largest timber window
manufacturers within the UK.
QPSL (t/a Qwood) is a
knowledge leader in the field of
composite technology. The
considerable amount of time and
investment put into the research
and development of new profiles
has created many tangible
benefits for Qwood users.
8
According to the company, QPSL was the first to create WPC
glazing beads for windows; the first to gain both FSC and PEFC
chain of custody and the first to be used by a major timber
window producer.
QPSL is also an investor in innovation, with 10 years of
development to date; skilled tool-makers with over 100 tools
fabricated to date and inventors of a new fitting method.
Key benefits of Qwood include a bead that looks and feels like
timber without any drawbacks; peace of mind over long term
performance and a tried and tested and fully proven product.
‘We work closely with our customers big and small to ensure
that they derive maximum
benefit from Qwood,’ says
product manager, Simon
Crossley.
‘Qwood is designed to work
with wood to help create the
perfect timber window,’ he adds.
For further information tel
Quantum Profile Systems Ltd
on 0161 627 4222.
after the initial meeting, an agreement was signed to implement
2020 Insight across Roundel’s house-building and retail divisions.
‘Having successfully developed applications to support our
quoting needs, we decided to look externally for a platform to
support our manufacturing needs,’ says Phil Grant, talking
about the search for ERP vendors.
‘Initially we looked to a wide range of ERP vendors who had
excellent generic needs, but none had the relevant experience in
fitted furniture. Talking with 2020 was a different experience:
they immediately understood our business and were able to
quickly understand our key issues.
‘2020’s ability to connect planning, engineering and production is both compelling and unique,’ says Phil Grant.
The focus of the initial phase is Roundel’s engineering functions, which were under pressure to meet consumer demand for
the choice of fronts, units and accessories.
Roundel will enjoy the ability to generate production information for any unit (including features and options) permitted by
their own engineering rules “on the fly”. This will deliver the
flexibility needed to meet market demand, whilst eliminating
errors (in room planning, order receipt and Bill of Materials generation) and will eliminate significant time for the company’s
current process.
In short, Roundel will plan only what the company can make
and will process orders to its factories instantaneously.
‘Roundel delivers outstanding quality and service, whilst consistently generating strong annual growth rates,’ says managing
director, Lindsey Oman.
‘Our people are exceptional and we recognised some time ago
that they needed support from a fit for purpose manufacturing
solution. 2020’s vision for a connected order to delivery solution
is very appealing, as is the company’s ability to implement it in a
step by step way.
‘Our biggest priority was the speed and reliability in generating
production information for specials and 2020 is addressing this
in the first phase,’ says Lindsey Oman.
With Phase 1 completed, Roundel will extend the solution to
incorporate factory planning, material supply and shop floor
control. Insight will use the routing information associated with
the Bill of Materials to enable primary and alternative routes for
items “on the fly” – increasing the existing facility’s flexibility
and agility.
Procurement, inventory and consumptions will be controlled
by workflows created by Roundel, using a graphical user interface. These workflows are easy to both create and edit and enable
non-IT people to determine how to fine tune the solution, allowing it to meet its ever evolving needs.
From the start of the implementation process it has become
clear to Roundel that connecting the planning, engineering and
production phases of the end to end process is both achievable
and highly valuable.
Valuable information is being moved from people’s heads into
Insight, so that Roundel can accommodate its growth potential
and sustain itself well into the future.
Users have welcomed the change and look forward to a more
planned and less reactive working environment, where excellent
customer service is achieved with normal rather than super
human efforts.
For further information tel 2020 on 01204 304040.
(Telephone 01797 208059)
DECEMBER 2015
Södra is placing it bets on technology from Weinig
WITH its three business divisions, Swedish Södra Group covers the
entire value chain from sawmill to bio-energy. State-of-the-art scanner
technology ensures maximum efficiency in the planing mill.
The name of the internationally focused Södra Group is a byword for
exemplary innovative strength. This year the company will invest 5m
Swedish kronor in its sawmill alone.
The existing manufacturing technology is constantly reviewed and
must meet the highest standards with regards to quality and future
viability.
A short time ago, the scanner previously used in the planing facility
for quality sorting entered on to the management’s radar. Neither its
performance, nor its service were any longer up to Södra’s exacting
standards.
Past experience played an important role during the selection of a
suitable successor. Project manager, Roger Johansson brought Weinig
into the discussion.
Weinig has been increasingly able to establish itself on the scanner
technology market in recent years.
Mr Johansson was familiar with Weinig’s top model, the
CombiScan+, as a result of his time spent at another Swedish
company. The scanner was used at the company to their complete
satisfaction.
Following intensive consultation, Södra decided on the model from
the Luxscan Line, particularly since it has recently undergone
significant improvements.
Södra mainly processes pine, which is then sorted into four quality
levels: classic, Nordic, rustic and waste. In the new CombiScan+ S 600
four multi-sensor laser cameras and four color cameras ensure
exceedingly fine differentiation.
In anticipation of the upcoming replacement of the planing
machine, the scanning speed has already been set to 200lm/min.
In order to allow poor-quality planks to be used as well, the line also
utilises trim saws that can shorten the planks by up to 900mm at both
ends.
The control of the trim saws has been optimised using the scanner,
thus increasing the timber’s value.
Flexibility was a key point in Södra’s target specification document.
This is not surprising. After all, Södra currently processes 17 different
profiles/widths, previously involving quite a complex adjustment
process.
With the optimised profile software of the new scanner, however,
new profiles can be set up and produced in no time at all.
The new machine also copes perfectly with the special feature,
whereby some profiles are only planed on three sides. The scanner can
be set up to exactly detect the different surfaces and thus recognizes the
non-planed surface almost as easily as the planed surfaces.
Furthermore, it is possible to check the grain direction on all four sides.
For Södra, ACM modules were also mounted on the top and the
bottom to significantly improve the detection of oblique cracks. The
system also uses humidity measurement and a marking station for
even better evaluation and sorting of the timber. The latter station can
also print timber with panel twist, humidity and quality data as
required.
Due to the excellent preparation in Weinig’s plant in Luxembourg,
including the acceptance test, it was possible to reduce the installation
time of the CombiScan+ 600 on-site to less than one week.
‘Especially due to our high throughput capacity, every single
production day lost costs a great deal of money,’ says production
manager, Magnus Holmberg, who is very satisfied with the new
installation of Weinig equipment.
Luxscan provided a very professional service and the scanner was up
and running in a very short space of time,’ he adds.
New Colours and Styles for 2015
EVER expanding, BA Components launched six new colours
across the Bella and Zurfiz range at the start of 2015.
BA Components brought paintable kitchen doors and stunning
new ultragloss panels to the kitchen and bedroom collections.
Glidor has been BA’s showcase product throughout 2015 and
has firmly planted itself within the BA brand portfolio. Iconic
because of its beautiful design and elegant engineering, Glidor
has made its mark within the KBB industry and is here to stay.
The 19th of November was BA’s mark on history. 300
attendees, a six-piece band, 900 plates of food, 11 awards and six
block-booked hotels were what made the 2015 BA Awards black
tie gala dinner an unforgettable evening, celebrating 25
magnificent years in business.
The evening followed a red carpet tour of the Cookstown
factory, led by business owners, Brian and Kieran McCracken and
was filled with reminiscing of times past, inspiration for the
future and plenty of laughs in between.
BA Components is determined to push the company further in
the lead up to and during 2016, with lots planned for the coming
year, with new goals set and new doors to open.
For further information tel BA Components on 028 8676
4600.
Delighted with the rapid commissioning: Södra project manager,
Roger Johansson and head of production, Magnus Holmberg.
Indeed, it was the good contact with the Luxscan team that
convinced Södra right from the start.
‘Astonishingly, using English as the working language proved more
effective than using Swedish, which we use with local manufacturers,’
remarked a somewhat surprised Magnus Holmberg.
This formed a solid basis, which allowed Södra to award its new
partner good grades throughout.
‘This is an important factor for a hi-tech product,’ says Magnus
Holmberg.
The scanner has now been running reliably for several months. The
main factors praised by Södra are the improved performance and
higher yield through optimised value creation, as well as the high level
of flexibility.
In addition, the company highlights the simple operation and
intuitive handling.
‘Our scanners offer the customer genuine added value and are
perfectly adaptable to individual requirements. Södra recognized this
and took full advantage,’ says Luxscan sales director, Jean-Phillipe
Hildebrand, affirming customer reaction.
For further information tel Weinig on 01235 557600.
Solution Provider Meets Customer Demands with 2020 Insight
Pre-configured, scalable manufacturing operations management solutions enable growth
2020, the world’s leading provider of applications
and enterprise solutions dedicated to interior
design, space planning and furniture
manufacturing, is helping cabinet manufacturers
meet the increasing customer demand for
specialised products.
2020 helps professional designers, retailers and
manufacturers in the interior design and furniture
industries capture ideas, inspire innovation and
streamline processes.
By providing end-to-end solutions and the
world’s largest collection of manufacturers’
catalogues, 2020 provides businesses with the
software and content to be more efficient,
integrated and productive.
2020 applications allow professional designers
to create kitchens, bathrooms, closets and
commercial offices, which look as stunning on the
screen as they will in reality.
2020 helps interior home improvement retailers
to inspire the imagination of their customers and
our solutions for furniture and cabinet
manufacturers provide a complete manufacturing
operations management capability. For more
information, visit www.2020spaces. com.
2020’s pre-configured scalable solution allows
the manufacturer to expand capability through
streamlining existing processes and reducing costs.
As the consumer landscape within the furniture
market evolves and customers demand products
that are customised to fit their specific needs, the
manufacturer faces the increasing challenge of
meeting the ever-changing customer needs, whilst
striving to maximize existing investments in its
people and equipment.
Increasing custom design output, or offering a
wider range of products without expanding team
size, or the number of
engineering models required, can
be difficult for any organisation
trying to grow.
‘2020 Insight provides a
comprehensive manufacturing
operations management platform
that connects the manufacturers
processes to create a seamless
flow of information from sales
order to installation,’ says general manager, for the
Manufacturing Line of Business at 2020. Joerg
Brauns.
‘We strive to provide our customers the tools to
make mass customisation not only possible, but
profitable,’ adds Joerg Brauns.
Through process automation and optimisation, it
is now possible to meet industry demands, as well
as continuing to increase sales volumes and reduce
order processing costs.
2020 Insight delivers a software solution that
DECEMBER 2015
enables forward thinking companies to be both
agile and successful in what is recognised as a
constantly changing marketplace.
With its recently launched scalable edition and
licensing options, 2020 Insight is now also
perfectly suited to small and medium sized cabinet
manufacturing organizations. Pre-configured data
and selective software modules help ensure a fast,
efficient deployment, whilst delivering a low cost of
ownership for maximum return on investment.
‘At 2020, we believe the future of
manufacturing includes smart factories using
information and communication technologies to
digitise their processes,’ says Joerg Brauns.
‘2020 Insight was developed specifically for
cabinet manufacturers and our goal is to help
manufacturers set up their business for future
success,’ he conlcudes
For further information tel 2020 on 01204
304040.
(Telephone 01797 208059)
9
The T60C – The new cutting-edge
all-purpose sliding table saw
MARTIN‘s new T60C is a compact class
sliding table saw with real premium qualities
that perfectly meet the requirements of the
modern growth and future oriented
workshop.
The machine unites state-of-the art
controller technology with user-friendliness
and, what is more, it is offered at a
surprisingly favorable price to the
woodworking industry.
The new Martin T60C sliding table saw
combines economic efficiency, functionality
and performance with all the premium
characteristics you have come to expect from
a Martin machine.
10
Ease of use for every woodworker
‘With the new premium compact-class
T60C, we fill the gap between the entry-level
T60A and the substantially heavier T65,’
says Michael Mühldorfer, marketing
manager at Martin.
The new model features a 3.5in keypad
controller at eye level for cutting height and
angle. The cutting width can be comfortably
set from the operating position by digital
display via hand
‘This way cutting height, cutting angle, as
well as cutting width can be adjusted quickly,
safely and accurately,’ says Michael
Mühldorfer
A maximum cutting height of 130mm and
a standard cutting width of 1350mm also
meet sophisticated users’ demands for
highest flexibility.
According to Michael Mühldorfer, the
T60C is a brilliant example for the perfect
balance between price and performance
available at Martin even in the range of
premium compact class machinery. Typically,
each and every key component is solid and
durable as you have come to expect from
Martin.
High-quality components – Made in
Germany
Martin has once again set high quality
standards with its T60C. From
construction, assembly,
quality control to packaging
and delivery – over 90 per cent
of the production processes of
a T60C are performed “inhouse” at the plant in
Ottobeuren, Germany.
With the vast majority of
the T60C’s production
happening here, Martin
machines have every right to
earn the quality label “Made
in Germany”.
The T60C is equipped with a
sliding table with replaceable
table lip – a feature shared by
all Martin sliding table saws.
The table guidance – “tried
and true” for over 50 years –
makes sure that the table is
guided smoothly and precisely.
For precise and repeatable cuts at the crosscut fence, the machine is equipped with two
stop elements with micro-adjustment.
With the optional two-axis scoring unit,
scoring height and scoring position can be
adjusted directly via the controller while in
operation.
Optional motorized rip fence
The T60C Automatic‘s motorised fence is
guided on a wear-free grooved ball-bearing
guiding system like all rip fences
manufactured by Martin. The axis “cutting
width” is completely integrated in the
efficient controller and powered precisely by
a modern CANBus motor.
The Otto Martin Maschinenbau GmbH &
Co. KG based in Ottobeuren (Allgäu)
Germany, has a long tradition of being one of
the leading suppliers of high quality saws,
spindle moulders and planers.
The family enterprise was founded by Otto
Martin in 1922. Over the following eight
decades, what started with basic and solid
machinery eventually became a standard for
quality and functionality in the
woodworking machinery sector.
High quality manufacturing as well as
user-friendly operating concepts that make
life easier for the woodworker have always
been of great importance. Presently a total
of135 employees are working at the
company’s head office at Ottobeuren in
Germany.
For further information tel Martin on 00
49 8332 911 119.
(Telephone 01797 208059)
DECEMBER 2015
THREE DIMENSIONAL
THE Grain Sandblasted Sign Company is
proud to be Europe’s market leader in
three dimensional wooden sign systems.
The exclusive signs manufactured by the
company are produced from the finest
quality materials available and are made
to stand the test of time.
Wooden signs convey a strong sense of
environmental awareness but, most
importantly, a quality image that is
sensitive to the aesthetic of every
business. All wood used comes from
sustainable forests.
Co-directors, Peter and Sam Ratcliffe, a
father and son team, are passionate
about their heritage in sign
manufacture. Immensely proud with an
exacting attention to detail, their
craftsmanship is clearly reflected by the
customers they attract, dealing with
some of the top names in the leisure,
retail and entertainment industries.
‘We already had a CNC router, but
needed something more heavy duty with
a larger bed in order to transfer our
creative designs into the finished
products which our customers
deserved,’ explains Peter.
‘The very nature of our business
means that we need to produce bespoke
items very quickly, using bigger and
thicker substrates. The guys at Delcam
recommended the Klever, which we
went to see in action at Biesse’s Daventry
Tech Centre and it “ticked all the boxes”
as far as we were concerned,’ says Peter
Ratcliffe enthusiastically.
‘We also had severe space constraints,
as the machine needed to be installed
under a mezzanine floor with just 2.35m
of headroom. The Klever was one of the
few machines, which could
accommodate this with the required
extraction,’ says Peter
The visit to Daventry also re-inforced
their decision to buy Biesse.
‘We were impressed by Biesse’s
investment and commitment to the UK.
It was also great to meet the spares and
front line support teams, which really
filled us with confidence In terms of
performance,’ says Peter.
‘The machine’s reliability is excellent
and on the one occasion when we
experienced downtime (which was only
a trip), we had an engineer on site the
next morning. Being based in Cornwall,
we can’t fault the service,’ says Peter.
The major benefit is that The Grain can
now achieve 3D milling.
‘It’s opened up new markets for us. We
can now 3D mill MDF and HDU, which
has definitely contributed to winning
additional business.’
‘The Klever has been well worth the
investment. The machine has paid for
itself just in terms of reliability and
speed,’ concludes Peter.
For further information tel Biesse UK
on 01327 300366.
The Grain’s father and son team, Peter and Sam Ratcliffe.
The Klever with Mark and Sam.
DECEMBER 2015
(Telephone 01797 208059)
11
Felder Group UK A
Record Attendanc
THE Felder Group UK held its bi-annual
autumn in-house exhibition at the
company’s newly refurbished headquarters
in Milton Keynes in November. With both
visitor numbers and sales exceeding all
previous shows, it proved a great success.
Felder was joined at the exhibition by a
number of associate companies from the
industry, enabling customers to see a wide
variety of products and services.
Alphacam showed its latest CAD/CAM
software packages, Leitz demonstrated its
Thermotec Window System on a Format 4
Applications for Cabinet Construction,
Window, Door, Staircase manufacturing
and much more
Profit 45 spindle moulder, as well as
providing expert advice on CNC tooling for
various applications, Woodwork Dust
Control was present with dust extraction
technology, Joinerysoft demonstrated its
bespoke software packages for joinery
companies and OVVO showed off the latest
advancement in panel fixing technology in
partnership with Formed UK.
Live demonstrations were performed on a
wide range of machines, including the
brand new Format 4 Profit H200 CNC
machining centre and the Format 4
Tempora 60.12 edge-bander.
The Felder Group is proving year on year
that it is leading the way in new
technologies, enabling small and medium
sized businesses to become more flexible,
more efficient, more reliable and,
Fine woodworking machinery
from small business to large industry
The profit H200,
all round performance
increasing efficiency
Secure workpiece support
- precise results
Workpiece feeding rails
Pick-Up Tool Changer
18-Position Rotary Tool
Changer
Cost effective solutions to suit your needs.
Flexible finance options.
Take your business to the next level!
CNC Range from FORMAT-4:
profit H08 classic
profit H10
profit H300
profit H350
profit H500
Tel. 01908 635000
Unit 2, Sovereign Business Park, Joplin Court
Crownhill, MK8 0JP MILTON KEYNES
www. format-4.co.uk
12
12
FORMAT-4
Quality and precision
from AUSTRIA
(Telephone 01797 208059)
INDUSTRIAL WOODWORKING
WOODWORKING AND
AND PANEL
PANEL PROCESSING
INDUSTRIAL
PROCESSING
DECEMBER
DECEMBER 2015
2015
Autumn Exhibition
ce & Record Sales
ultimately, more profitable.
With a varied range of customers
through the door from furniture and
kitchen manufacturers, joinery companies,
solid surface suppliers and manufacturers
in plastics and composites, all were able to
have one to one time with the technical
sales team, product managers and service
technicians from Felder.
‘2015 has been another exceptional year
for both Felder Group UK and the Felder
Group as a whole. New machinery
launched at LIGNA has proved very
successful and has strengthened our
position as one of the world’s leading
manufacturers of high quality machinery,’
says Felder Group UK’s managing director,
Matthew Applegarth.
‘The service support that we have built
up in Milton Keynes is now second to none.
It is my understanding that we have the
highest percentage of service and support
staff of any company in the UK.
‘This is our commitment to not only
supply superior machinery, but also
superior after sales care and support for our
growing list of satisfied customers. We are
very proud of our achievements and are
looking forward to 2016 and beyond,’
concludes Mr Applegarth.
For further information tel the Felder
Group on 01908 635000.
Quality and precision
from AUSTRIA
The perfect partners!
profit H08 | G 330
DETAILS THAT IMPRESS:
Profit making all-rounder
profit H08
Portal design with “Gantry” drive
”Gantry”- rack and pinion driving system on
both sides. Quick, low maintenance and high
precision
Tool changer
8- or 11 position tool changer
on the side of machine chassis
Industrial 10kW main spindle
8, 12 or 16 position drilling head
options. Automatic lubrication system
Automatic tool lenght measurement.
And much more
The new FELDER
G 330 space saver!
„Universal“ edgebander with optional
glue scraping or buffing
Increasing quality demands in the compact
edgebanding machine range requires a complete solution in the smallest possible of spaces.
Tel. 01908 635000
Unit 2, Sovereign Business Park, Joplin Court
Crownhill, MK8 0JP MILTON KEYNES
www.format-4.co.uk
DECEMBER 2015
2015
DECEMBER
(Telephone 01797 208059)
WOODWORKING AND
AND PANEL
PANEL PROCESSING
INDUSTRIAL
PROCESSING
13
13
Martin T60C Panel Saws Installed
PONTEFRACT-based Ultima Furniture Systems
has recently completed a multi million pound
investment in a additional 150,000ft2 factory
and the installation of state-of-the-art CNC
machinery from some of the world’s leading
manufacturers.
The family run company was founded 30 years
ago by Alf and Clare Ellis and from humble
beginnings Ultima now operates from over
250,000ft2 of manufacturing space and employs
over 200 staff.
The company has built up a reputation for
producing kitchens of only the highest quality
with the philosophy “if you want to be the best,
you have to invest in the best”.
As part of this latest expansion program,
Ultima purchased two Martin T60CA sliding table
panel saws from JJ Smith, which is in addition to
the Martin saw installed 18 months ago.
While much of the production at Ultima is
through fully automated CNC controlled lines,
there is still a requirement for stand-alone
machines needed for special one-off designs, or
for use in research and development, when
developing new lines, hence the need for the
Martin saws.
As with any machines Ultima buy, Alf Ellis
always researches the market very carefully to see
what is available and regularly visits all the major
trade shows. Therefore, when it came to the point
of deciding which panel saw to install, he
instantly thought of Martin as a source of supply.
‘I like to keep very much up to date on what
machines are available and so when it came to
initially replacing an existing saw a couple of
years ago, I was well aware of Martin machines
and their reputation for quality and reliability,’
says Alf.
A demonstration on a saw was arranged at JJ
Smith’s Liverpool showroom and, as result, a
specification and price was agreed and an order
placed for a T65 saw.
On account of the performance of this first
machine, Alf had no hesitation in contacting JJ
Smith again when he needed two more new
machines. After discussing his latest
requirements with John Stanley, it was decided
that the new Martin Model T60CA automatic
model would fit the bill.
As standard this includes an overhead user
friendly touch screen control pad and colour
graphic screen where the operator has several
functions to choose from, including
programming of the height/tilt of the saw blade,
position of the rip fence and setting of the twoaxis scoring unit.
In addition, there is the possibility to create
cutting lists, grooving programs and also
calculate the required position of the stops on the
cross cut mitre fence, when it is angled.
For further information please contact JJ
Smith 0151 548 9000.
ONE-STOP SHOP
ESTABLISHED in 1971, Formed UK has been
one of the industry’s leading manufacturers and
suppliers of hardware and consumable products
for some time, providing a one-stop shop and
offering outstanding product quality.
The company was one
of the fellow exhibitors
at the recent Felder
Group UK bi-annual
autumn in-house exhibition (as reported in full
detail on pages 12 & 13
of this issue).
With significant
investment into research
and development year on
year Formed UK has continued to introduce new
ranges to the company’s
portfolio, which now
encompasses everything
from specialist drawer
mechanisms to high performance drill bits and
much, much more!
This British company
is well renowned for manufacturing cutting edge
product solutions and delivering innovative, market leading procurement solutions.
Recently, the specialist fixtures and fittings
company took advantage of the well-attended
event in order to demonstrate the latest advancements in panel fixing technology in conjunction
with OVVO.
Formed UK first added the all new OVVO connection system to its range back in July of this
One of three Martin panel saws at Ultima Furniture.
The best selection of
RF glue curing machines
For the best selection of RF glue curing machines and support
service in the UK, ring Alan Lamont on 01461 40017
Email alanlamont2@gmail.com www.clampingmachines.co.uk
14
year, with the aim of helping users to eliminate
hours of frustration when assembling flat pack
furniture.
Using the OVVO connection system means
that there is no need to use tools, glues or screws.
The concept provides a push fit solution which
allows two pieces of material to be joined
together easily without the subsequent need to
resort to the use of more traditional aids.
It only involves a simple action. All you have to
do is press the two parts of the connection system
together and wait until you hear the “click”. This
indicates that the join has been made successfully.
Utilising the OVVO connection system results in
an invisible solution with one element embedded
into the material, whilst the interlocking, self
clamping clip forms a tight bond between the two
pieces of material being joined.
According to the manufacturers: ‘The OVVO
system eliminates hours of frustration! No need
for tools, glues or screws. It’s so easy, it’s child’s
play,’
The staff at Formed UK has been trained in all
aspects of this product
and can offer full customer support. Earlier
this year Formed UK
launched the company’s new online
ordering platform –
acclaimed with the
words “It’s quick, it’s
easy, it’s formed
online.” Over 5,000
products are available
for online ordering and
shopping lists can be
set up quickly and easily.
Formed UK’s senior
director, Roy Haughton
aims to continually
improve and develop
the customer experience, thus ensuring an excellent level of customer service.
‘Welcome to Formed. Sitting your side of the
desk, our focus is to get your job done fast, make
your lives easy and offer you long term savings,’
concludes Roy Haughton.
For further information tel the company on
0800 849 1292.
FIT FOR PURPOSE
DUST extraction is a key part of
any job to safeguard employees’
Health & Safety, especially with
the variety of softwoods and
other materials currently being
used in furniture production.
Sales manager at Mirka UK,
Peter Sartain provides his top
tips for effective dust extraction.
1. Always carry out a full risk
assessment, as it is the responsibility of the purchasing customer to ensure that any dust
extractor is suitable for the
tuype of dust being collected.
Ideally, this risk assessment
should be car ried out by an
independent third party professional, or specialist to ensure
that any dust extractor is fit for
the purpose intended by the
workshop before making a purchase.
2 . L ab o rat o r y t e s t s h ave
shown that without dust extraction, dust in the air per kilogram
o f s a n d e d m a t e r i a l i s ove r
200g/kg and dust on surrounding surfaces is almost 800g/kg.
So the better the dust extraction
system the less dust that will be
in the air and on the surrounding surfaces.
3. Ensure that your extractor
is checked and serviced regulary, so that it is working effectively. Make sure that the fleece
bag is not full and that it does no
contain any rips or holes. If it
does, replace it.
Periodically, remove and clean
the motor filter. This can be done
by placing it in a bag and gently
knocking the dust out of the filter. Better still: use another vacuum, or extractor to clean the
filter.
Once it is clean, replace the filter in the machine. Use the clean
filter system on the machine
every day. This will prolong the
life of the system, as well as
helping to create a dust-free
working environment.
Store the machine in a dry
place which is protected from
frost. Make sure that the seal
between the tank and the upper
section of the extractor is clean
and not damaged.
Mirka on 01908 866100.
(Telephone 01797 208059)
DECEMBER 2015
Masterwood – Developing Software for Stair Production
IN 1996 Masterwood, a company which has always been heavily
involved in the solid timber industry, decided to develop software for
staircase production – one of the few products that requires
dedicated software for CNC production.
The original stair software was produced in conjunction with an
Italian company, Kernex. This was a DOS-based package and there
are still a few customers using this in the UK and Ireland today.
In order to move things into the Windows environment and to
meet the demands of Masterwood’s growing stair customers, a new
MasterStair package was developed in 2002. This enabled
Masterwood to offer stair customers a low cost package of CNC
machine and software – all of which were totally compatible.
Over the next few years MasterStair developed further to provide
customers with more advantages, such as the multi-positioning of
work pieces on the machine bed, instant CNC programmes from the
software in a DXF format to suit all Masterwood machines and to
make the machines and software more user friendly.
In 2009 it was decided to find a more versatile stair package that
Masterwood’s customers were now asking for. Developing the
company’s own software to this level was going to be too high a
cost.
After extensive research of the various stair software packages
available, various meetings were held with StairBiz and a
partnership was formed, with StairBiz adapting their own software
to supply the formats that Masterwood CNC machines best work
with.
‘After a great deal of investigation, we decided on StairBiz for a
number of for good reasons,’ says Masterwood GB director, Dave
Kennard.
‘A number of our existing customers had already seen the
software and said how good it was. There are no yearly licence fees,
which is a policy that Masterwood likes to follow. In addition, from
our meetings with StairBiz managing director, John Dibley, he
showed us how extremely versatile and stable the software is,’ adds
Mr Kennard.
This new joint adventure is called Masterwood Stair.
Stairbiz
2015 represents a number of interesting milestone for StairBiz.
‘We celebrate 30 years since we first designed stairs on a
computer, 20 years since our first commercial stair software, 15
years since StairBiz first drove a CNC machine and 10 years in the
UK market – all nice round numbers,’ says John Dibley.
‘I was an architecture student when I decided I needed to get my
hands dirty. So I quit university and bought myself a stair company.
I had never had so much fun. I was using one of those new-fangled
Hewlett Packard programmable calculators to work out stringer
and newel lengths.
‘When the first computer with a graphical interface came on to
the market I jumped on it. I learned how to program and it
constantly amazes me how far we and the industry have come since
that time,’ adds Mr Dibley.
John believes that the secret to the success of StairBiz is that the
program was designed by a stair builder rather than a CAD
programmer.
‘It’s not possible for a computer expert to write a program for
stairs. You must be a stair person first and foremost. You must have
lived and breathed stairs – so that you know how a user of your
program thinks, as he, or she is using it. This is how our slogan “the
intelligent stair software” came about,’ says John Dibley.
The stair market is changing so rapidly at the moment – this is a
very exciting time for stair builders. Even just a dozen years ago
almost all stairs were traditional. These days, in some markets there
is almost no such thing as a traditional stair,
with hybrids of steel, wood and glass leading
the way.
‘There is tremendous scope to be creative.
Under these circumstances software has to
be flexible and has to grow with the trends,’
says John Dibley.
He explains that StairBiz brings out an
upgrade several times each year and are into
the company’s fourth total re-write in 20
years. That’s a complete re-write every five
years.
‘For us it’s not just about keeping up with
the trends in stair design and software technology – we want to stay
at the forefront of this industry. That’s where all the fun is,’ says
John Dibley.
Integration
You might have a good CAD program. You might have a good
CAM program and you might have a good CNC machine, but if they
are not all talking to each other seamlessly, then you are going to
occupy a great deal of time and energy unnecessarily.
Packages that have been thoroughly tested together are good.
This has been a big part of the
Masterwood/StairBiz partnership to ensure
that the software and machine work hand in
hand in the shortest possible time.
Stairbiz Features
StairBiz is an integrated package covering
design, specification, estimation, quotation,
inventory, accounts, CNC, 3D, job tracking,
client management, project management,
scheduling and archive. It can handle just
about any staircase/balustrading
configuration.
It is fully networkable across the room, or
across the country. It has been specifically
developed to allow a short learning curve, ease
of use and enormous flexibility in tailoring it
to your particular methods for design,
estimating and manufacture.
StairBiz is intelligent, because it was
designed by stair people rather than computer
people. It can “anticipate” your intentions as
only a stair person can. Most jobs can be
designed, specified and quoted in just a few
minutes. With the CNC option, another
minute sends the job to the machine ready to
run.
‘With our partnership moving into its sixth
year in 2015, we have been delighted in the
way that our two companies have come
together,’ says Dave Kennard.
‘It has been beneficial for all our stair
customers that we can offer such a good
package and know that it fits so well into our
“One Shop” policy. This ensures that we supply
a full package and our customers have only
one contact for any support, or help if and
when required. We can only thank the StairBiz
and Masterwood staff for making this work so
well,’ adds Dave Kennard.
Masterwood now has over 120 customers
using the company’s CNC machines with one
of Masterwood’s dedicated stair packages.
Masterwood can safely say that it knows what
stair customers require. Indeed, some of their
customers’ comments back this up:
‘The purchase of our Masterwood CNC has
completely revolutionised our company. We
knew from the outset that the accuracy of a
DECEMBER 2015
CNC would be of huge benefit, as would the
advanced methods and greater speed of
production,’ says director at Edwards & Hampson
(Liverpool), Scott Edwards.
‘However, having such power at our fingertips
also allows us to think differently and be far more
creative with our products than would ever have
been possible using conventional methods. The
only unfortunate thing about purchasing a CNC is that it’s similar
to a mobile phone…You wonder how you ever survived without
one!’ adds Mr Edwards.
‘Since we have had our Masterwood CNC machine and stair
software, they have been of great benefit, as we have now changed
from making everything to now making mostly stairs,’ says coowner of Garcia Joinery (London), Tony Garcia.
‘I didn’t realise how much help the Masterwood CNC would be. It
has helped our business a great deal and we are now thinking
about a second machine for staircases,’ says director of Pars Joinery
(Essex), Reza Sayad.
‘CNC machining is most definitely the way forward. It has
facilitated the growth of our business year on year for the past 10
years. We would definitely see the benefits and are looking to invest
further in the near future,’ says production manager at Two Twenty
Staircases (Derbyshire), Neil Glover.
For further information tel Masterwood GB on 01293 402700.
(Telephone 01797 208059)
15
Dustraction Servicing Customer’s Needs
DUSTRACTION has installed an extraction layout for AVC (Classic
Woodworkers) at a new 75,000ft2 factory in Stoke-on Trent dedicated to servicing the growing numbers of online customers.
‘A move to a new factory is always stressful, but the install-ation
of the extraction layout, complete with all ducting throughout the
factory and disposal to an external skip from Dustraction never gave
us a moment’s hassle. It does everything it says on the tin,’ says production director, Andrew Hancock.
The new layout will service the needs of more than three dozen
existing machines, including everything from trad-itional spindle
moulders to 10 big CNC router/moulders. Dustraction also designed
the new installation to meet the needs of an SCM window line envisaged for installation in October this year.
The Dustrax 9X cyclo filter represents technology which is new to
AVC and generate 100,0003 air capacity to service a joinery shop
floor that has evolved to meet the needs of an online customer base.
These are people who already know what windows, doors and
stairs look like and don’t need to touch them to plan for their own
future needs.
In the Internet shopping environment buyers go first to the
sophisticated AVC website to measure and plan, using software that
avoids the need to get the car out to drive to an old-fashioned out-oftown retail warehouse.
Those prepared to make buying decisions online join a rapidly
growing customer base at AVC, one of the fastest growing joinery
suppliers in the online environment.
Now onliners can enjoy researching architectural joinery, hardware and fittings from the comfort of a computer chair from which
they can find out what an ogee moulding looks like, or what they
can expect from chamfered profiles and they can use the Internet to
plan major time savings into their projects.
Dustraction’s new cyclo filter is designed to run on a 24-hour
daily cycle and is guaranteed for 6000 working hours, or three years
extracting chipboard, MDF and joinery waste and returning clean
air back into the factory.
All the equipment falls fully in line with Health & Safety Executive
and COSHH legislation and also fulfils ATEX explosion regulations.
StairBox is part of the architectural package at AVC, delivering
quality wooden stair systems at reasonable cost using customers’
own designs and measurements for online planning; AVC also has
an extensive range of wooden stair parts, including hand-rails,
balusters and fittings.
Customers really do now find themselves in charge of the whole
do-it yourself manufacturing package at AVC – where they can
access everything an imaginative pair of hands needs.
Andrew Hancock says that cyclone technology from Dustraction
will help AVC maintain a clean, dust-free atmosphere and will help
to maximise his customers’ budgets.
‘We understand how difficult it sometimes is to get a staircase
built that exactly fits the space and architecture a customer has
available and which also looks the way they planned in their imagination,’ says Andrew.
‘Our software talks customers through the process in their comfortable, though remote, home environment and Dustraction now
helps us to maintain a clean and tidy working atmosphere here in
the factory that we can all be proud of!’ concludes Andrew.
For further information tel Dustraction on 0116 271 3212.
Another step forward for the sliding table saw
Altendorf F 45 redefined: new design, new control concept, new technology
ALTENDORF has recently unveiled a completely
redesigned F 45 to replace the current series,
which it launched in 2006 to mark the company’s
centenary.
The new design certainly catches the eye with
its clean grey/anthracite colour scheme and
elegant front panel, which features the model
name “Altendorf F 45” picked out in understated
anthracite lettering on a pale grey background in
the lower right-hand corner.
The new model’s striking and unmistakable
appearance is but a fraction of the story though:
the technology it contains also represents
another major step forward for the sliding table
saw. Almost everything, from machine frames to
motors to control units, has been
comprehensively re-designed with the explicit
aim of improving performance in all areas.
So far-reaching has the design overhaul been
that Altendorf has decided to drop the rest of the
New Directors join the
Board of Altendorf Germany
AT THE beginning of this year, two new
directors joined managing director, Tom
Altendorf at Wilhelm Altendorf GmbH & Co.
KG, Minden.
Joerg F. Mayer is the new sales and marketing
director and Wolfgang Ruhnau is the financial
director of the worldwide Altendorf Group.
Joerg Mayer has been with the company in
various roles since 2001.
Since 2009 Herr Mayer has been general
manager of the Altendorf factory in
Qinhuangdao China and his most recent
16
16
old model names at the same time: the new
generation comprises “just” the F 45.
The new F 45 still offers a wealth of choice,
including three control unit options, to help users
assemble the technical and convenience features
they require.
Each of these three control units – and
Altendorf is the very first manufacturer to be able
to offer this – gives the user full electronic control
of all four axes and can also tilt the saw unit to
either side (subject in each case to the
corresponding hardware options being selected).
Three new control units move four CNC axes
and the two-way tilting saw unit.
Altendorf ’s new F 45 embodies a modular
machine concept, offering endless configuration
options for every user.
The only decision to be made right at the very
beginning is which of the three new control units
to pick. That choice made, the user is free to add
as many (or as few) accessories as are required
from the extensive catalogue. This level of
flexibility in configuration is quite
unprecedented.
Equally novel is the ability to operate four CNC
axes and the saw unit, which can be tilted to
either side, from any of the three control units.
Once again Altendorf leads the way in the
development of this type of machine.
As is the case with the other two control units,
the F 45 ProDrive control unit can operate all
four CNC axes (height and angle, CNC rip fence
and CNC crosscut fence) provided that the
corresponding hardware has been specified.
And, like the other two, it can also control the
saw unit tilt (up to 46° to either side) with
automatic height correction.
The F 45 ProDrive automatically corrects the
positioning of the rip fence when the saw unit is
tilted too and controls the optional vacuum
clamping system for secure retention of large
workpieces.
Finally, anyone who frequently has to repeat
the same cutting operation will quickly learn to
love the F 45 ProDrive control unit’s 99programme cutting memory. The control unit is
mounted at eye level and includes a keyboard for
numerical data entry.
The F 45 EvoDrive features a 7in touch screen
with keyboard for entering numerical dimension
specifications. It can control up to four axes,
including saw blade tilt to either side.
What distinguishes it from the F 45 ProDrive is
its pre-installed application technology: the F 45
EvoDrive defines inside and outside dimensions
automatically from the material thickness data
supplied. The F 45 EvoDrive makes life simpler for
users by doing much of the hard work for them.
It includes additional grooving, incremental
dimension and bevel rip features, for example,
together with a compound mitre function and
tool management system.
It has very substantial memory capacity too,
allowing users to input a total of 999
programmes via the keyboard for rapid
subsequent retrieval.
For further information tel Daltons Wadkin
on 0870 850 9111.
position was as group sales and marketing
manager.
Wolfgang Ruhnau has been in charge of the
financial control function since 2002 and was
also vested with the power of attorney to sign
and act on behalf of the Altendorf Group.
With these appointments Altendorf has
initiated the transition to the next generation of
the family business.
Wilfried Altendorf continues in his roles as
partner and chairman of the advisory board of
the company.
(Telephone 01797 208059)
INDUSTRIAL
WOODWORKING AND
AND PANEL
PANEL PROCESSING
PROCESSING
DECEMBER
DECEMBER 2015
2015
Gorilla Glue unveils three new tough products
Control waste
disposal costs
GORILLA Glue Europe has launched three new innovative
products into the market place in 2014. The new products
include the innovative Gorilla Clear Repair Tape, White Gorilla
Tape and Gorilla Super Glue Gel and are available in store now.
All purpose adhesive brand Gorilla Glue is the No 1 adhesive in
America and is already sealing its place in the UK’s woodworking
market place as the must have adhesive and tape brand for
anyone who needs a tough and weather-proof solution for their
creations.
With the launch of these three new products in early 2014
and more to follow throughout the year, Gorilla Glue Europe is
set to take the UK market by storm.
The Gorilla Clear Repair tape will tear up the UK tape market
with this ground breaking product.
Clear Repair has unique properties that make it the first clear
tape of its kind in the UK.
Weather-proof, air tight and crystal clear, Clear Repair is a
multi-use tape with heavy duty strength and durability that can
stick to smooth, rough and uneven surfaces to offer a perfect
solution for a host of situations, offering a great solution every
time.
Gorilla Super Glue Gel is an easy to use, thicker and more
controlled formula ideal for multiple surfaces and vertical
applications.
It maintains the tough Gorilla credentials and with its anti clog
cap and air tight seal, this new super glue gel can be re-used for a
wide variety of tasks.
With its triple layer strength and outstanding versatility the
new White Gorilla Tape is the perfect solution for both indoor and
outdoor use and can grip a variety of uneven surfaces, won’t
yellow when used outdoors and will remain whiter than white.
for further information tel the company on 0844 7451880.
A TECHNICAL furniture manufacturing
company in the North West has purchased a
wood waste heater from Wood Waste Technology to save money on waste disposal bills.
Intech Solutions designs, manufactures
and installs technical furniture and control
room solutions in the UK and worldwide
from their 8000ft 2 factory in Stockport,
Cheshire.
T h e c o m p a ny wa n t e d t o r e d u c e i t s
£20,000/yr waste disposal bills, so started to
investigate how the waste wood and unused
MDF from production could be converted
into energy.
As part of the research, the team at Intech
Solutions came across the high quality range
of wood waste heaters manufactured in the
UK by Wood Waste Technology and contacted managing director, Kurt Cockroft for
more information.
After reviewing costs and performance, a
decision was made to purchase a WT15
heater, which was installed earlier this year
by Wood Waste Technology’s experienced
engineers.
‘We’re delighted with our wood waste
heater so far. We’re looking forward to drastically reducing the amount of waste we
send to landfill and estimate that, with the
savings we’ll be making on waste disposal
costs, the investment should provide payback in around six months,’ says general
manager at Intech Solutions, Steve MitchellYorke
‘The people at Wood Waste Technology
have been great to deal with, have delivered
everything they promised and always been
on hand to deal with any issues, or to answer
any questions - and their knowledge of this
industry is second to none, he adds.
Wood Waste Technology’s years of expertise in wood waste solutions have helped
many companies reduce their waste disposal
and heating costs. As well as offering site survey, design, manufacture, installation and
on-going maintenance for new units, the
company also services all types of wood
waste heaters and supplies genuine spares
up to 60 per cent cheaper than other suppliers.
In addition, Wood Waste Technology is the
UK official distributor for Gross Apparatebau
GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various size and specifications to suit all business applications.
For further information tel Wood Waste
Technology on 01785 250400.
CNC VACUUM PODS
Call 01494 523991 sales@tooltec.co.uk
Fax 01494 524293 www.tooltec.co.uk
www.vacuum-pods.com
DECEMBER 2015
2015
DECEMBER
(Telephone 01797 208059)
WOODWORKING AND
AND PANEL
PANEL PROCESSING
INDUSTRIAL
PROCESSING
17
17
MAKA – The Individual System Solution Provider
AT L I G N A i n M a y M A K A
demonstrated the company’s
ability to provide complete solutions. As Maka UK managing
director, Iain Young explains:
‘We have acquired considerable experience in the automotive and aerospace sectors and
we’re taking this opportunity to
demonstrate how we are applying best-practice to improve productivity in timber, joinery and
furniture manufacturing.’
The handling of parts and fixtures will be demonstrated,
offering a clear insight into how
productivity can be squeezed!
Handling fixtures and setting
instantly are paramount for the
users now, as not only does this
waste valuable time and reduce
actual capacity, but many fixtures are heavy, bulky and usually manually handled.
MAKA demonstrated how fixtures can be moved automatically via a MAKA-KUKA robot:
the fixtures were attached on to
the machine table with perfect
precision every time.
MAKA is a long-standing
“System Partner” of KUKA and
has trained technicians, who
will assist programme and service KUKA robots!
This ensures that the robots
are quickly installed and integrated and in the rare event that
they need attention, MAKA will
be on-hand to offer expert support.
MAKA operates industrywide and the company is experienced in machining diverse
materials and applications.
MAKA demonstrated how the
company can transfer their
experience and technology,
much of which has been gained
in the automotive industry, to
benefit furniture and joinery
manufacturers directly.
Working in conjunction with
specialist cutting tool manufacturers, MAKA demonstrated
various workpieces being made
out of MDF, Ureol, composites
and aluminium!
The principle techniques
demonstrated can be applied to
all the models across the MAKA
wide range of platforms, which
now encompasses the new DC7
horizontal machine centres, the
moving beam BC150 and
BC170 and the popular PE90,
along with the latest versions of
the renowned twin-table MK7,
MM7, CM and CR27 models.
All are available with either
the BWO, or Siemens 840D-SL
controllers, which are comprehensively specified for highspeed 3D five-axis machining.
MAKA also provides threeand four-axis machines, along
with throughfeed and twin and
quad-channel solutions!
One such installation is a
multi-head twin-table five-axis
machine, machining four high
gloss finished parts simultaneously for one of the world’s leading brand names in consumer
goods. (See the close-up on this
page).
Productivity Tools
Many other productivity tools
were demonstrated to help illustrate and explain the possibilities
to customers and help them to
decide which “tools” will be
most effective in their particular
circumstances.
These may include bar-coding, automatic part sensors,
integrated “plug-In fixtures”
SALES SOAR
The clean lines of the MAKA MM7t Quad-Channel machines four
high gloss parts cleanly, easily and very quickly.
with “associativity” to automatically call-up the right programme and thus eliminate
operator error and setting time!
MAKA’s expert construction
engineer s were available to
answer all your questions!
Another focus of the fair this
year was LIGNA’s spotlight on
the “Machining of plastics and
composites”.
With the increasing diversity
of materials being employed in
the traditional “wood” sector
and with the increasing multidisciplinary applications some
woodworking machinery is now
being applied. MAKA featured
prominently in this special feature in Hall 16.
Service first
In addition to specialised
solutions, MAKA demonstrated
the company’s unique service
capability, as well as demons t r a t i n g t h e i r c a p ab i l i t i e s
directly on the stand!
The head of MAKA hotline,
Patrick Fischer, was available to
t a k e e n q u i r i e s , a s we l l a s
d e m o n s t r a t e h o w M A K A’ s
unique service hotline and teleservice actually works! Service is
Maka’s No.1 priority.
‘ H av i n g t h e d e s i g n s a n d
robust hardware are one thing,
but having the ability to support
the customer with this technology is another,’ explains Iain
Young.
‘The experience gained in
other industries, particularly
the automotive sector where the
demand for rapid response at the
highest level is essential, has
helped us to develop and maintain a first-class level of support,’ adds Iain.
‘By connecting this experience with our high-end service,
we can offer our customers the
complete package,’ explains
MAKA SYSTEMS GmbH sales
director, Wolfgang Stadie.
‘ We t a ke c a r e ab o u t t h e
machining environment and
users logistic issues to provide
the complete solution. With this
approach, MAKA SYSTEMS will
continue its growth course, by a
steady and consistent expansion
of the company’s special competence,’ says Herr Stadie.
MAKA’s owners, Dr Thomas
Rubbe and Dr Paul Lerbinger
play an active part in the company and were meeting customers during LIGNA.
The new structure since
autumn 2013 also guarantees
financial security, ensuring the
high service level will be maintained long term.
‘Growth requires a strong
partner,’ says MAKA SYSTEM’s
managing director, Klaus Kern.
‘The financial commitment of
its shareholders is an important
part of the company’s positive
development,’ adds Herr Kern.
AFFORDABLE QUALITY
New MAKA MK7s with 20kW spindle and 50 degree head.
THE Masterwood Project TF100 is a top quality,
Italian manufactured CNC point-to-point
through feed drilling machine which is available
at an affordable price.
It offers the options of a router and a tool
changer. It can be linked to handling equipment
in order to automate production.
It features a newly designed work-table, a new
panel pusher and new pressers and reference
stops, together with a routing unit especially
designed for small routing operations, such as
incisions and spotlights.
Thanks to the inclusion of a head side parking
position tool changing can be performed in a
matter of seconds, or the option of a four-position
automatic tool changer can be included.
INTERWOOD a leading supplier of
woodworking machines since 1924 has just
completed the delivery and installation of
three throughfeed edge-banders.
The Interwood MFB range of edge-banders
offers high quality and competitive prices.
Interwood provides a complete range from the
start up model to a full corner rounding
machine.
The three separate orders were for the same
standard stock high specification machine
with pre-milling, magazine for tape, coil, edge
strip and solid wood edges up to 15mm
thickness x 60mm high. For fire door
manufacturers Interwood also offers a PU
system.
Front and rear snipping units with separate
motors allow panels to run closer together, top
and bottom rough and fine trimmers with face
and side tracing unit to ensure accuracy,
18
‘Their first full year saw a positive result and 2015 has started
extremely well with many large
orders being taken in the UK,
Ta i w a n , S o u t h K o r e a a n d
China, along with a strong
result in our home market.
‘This is very encouraging and
d e m o n s t rat e s t h e f a c t t h at
MAKA’s high-end manufacturing solutions are greatly appreciated and competitive worldwide, enabling the company to
succeed in highly competitive
markets.
‘With this, we can look forward with confidence,’ says
Herr Kern.
For further information, tel
MAKA on 01952 607700.
The Project TF100 features an electro spindle
for maximum power output and includes a
maximum diameter 125mm circular saw blade.
With all these features it is therefore no
surprise that leading kitchen cabinet specialists,
such as the renowned Italian manufacturer,
Ernestomedia has selected the Masterwood
Project TF series to combine aesthetics coupled
with advanced technology.
A Project TF 100 will be on show at LIGNA,
along with a MW1538M ‘Nesting’ CNC, a top of
the range Project 565L with fully automatic bed
system and a new entry level five-axis machine in
the Project 265.
For further information tel Masterwood GB on
01293 402700.
finishing off with liquid scrapers and buffers
and feed speeds of 9-18m/min through an
inverter. All this with what Interwood believes
is the most competitively priced machine that
does not compromise on quality. Interwood
has been selling this range of machines for the
past 14 years and normally has machines in
stock for immediate delivery.
Woodham Ferres took delivery first, then
after seeing their machine working, Woodham
Joinery ordered a similar model.
ITS Interiors of Northampton, suppliers of
top range shop interiors to some of the most
prestigious high street brands, took delivery of
the third machine.
All the customers agreed that the price of
these machines did not reflect the quality of
this range of machines.
For further information tel Interwood on
01621 859477.
(Telephone 01797 208059)
DECEMBER 2015
Hoffmann-Dovetails fly to a new height
FOR over two decades Hoffmann dovetail keys
have proved their absolute reliability for secure
corner joints in the window, door, frame and
furniture manufacturing and are generally in
use throughout the woodworking industry.
As an integrated system provider, Hoffmann
Maschinenbau GmbH offers several levels of
production capacity to suit individual
manufacturing capacity. These range from
“simple” bench-top models to automated CNC
multi-axis machining centres
Hoffmann offers a wide range of machines
with different processing steps for the efficient
production and assembly of wooden
components, which need to be joined.
This includes specialised machinery solutions
that are tailored to the individual production
requirements and have been developed according
to the customer’s own designs.
Such bespoke machines are increasingly in
demand because, with standard equipment, or
CNC machining centers, it is often the case that a
special task can only be performed with
additional time, or making other compromises.
This does not offer an efficient solution.
Based on CNC routing and drilling, the
Hoffmann PP-2-NC machine is a popular and
successful model for processing corner joints, as
well as flat butt-jointed frame parts for wood
windows and doors.
The new model is a completely re-designed
automatic CNC machining centre “Control
3000”. This all-rounder – whether single, or
serial processing – for lateral, butt and mitre
jointing is available both for the general interior
fitter, as well as in two variants specifically
configured for the efficient production of:
1. Door and window manufacture
2. Timber buildings.
Applications in doors/windows: for inset and
fielded panel frames, mouldings, cornices,
coffins, cabinet frames, claddings and Georgian
bars, patio door elements, lifting/sliding portals,
olive/ferrule/hinge holes, corner bearing, lock
box and mitre joining generally.
Applications in timber: for node connections in
post/beam structures and glass façade elements
for all standard connection fittings, such as
Raico, Gutmann, Knapp and also for the
accredited and certified Hoffmann-connection
system “Dovetail and Dowel”.
Virtually all profiles up to a maximum of
165mm in the X direction and up to a maximum
140mm in the Z direction can be processed on
the Control 3000.
The versatile automated features –
programmable positioning in the X, Y and Z,
eight tool automatic tool changer (expanded on
request) – produces high efficiency in the
production of simple and compound
connections. This is usually much faster than
with conventional machining centres.
All data processing is provided via an installed
production control system for networked
manufacturing online. Connection to the
company network is also an available option.
The intuitive software programme processes
the information and presents it to the operator
interactively on the display screen. The work
pieces to be machined are clamped and the
process of applying the required jointing
configuration begins.
For further information tel Hoffman on
01524 841500.
Complete suite of advanced software tools
THE market requires user-friendly software solutions for
woodworking machines that can be used by all operators without
the need for special IT skills.
Biesse meets these requirements by developing software solutions
around its customers’ day-to-day operations, with user-friendly and
intuitive interfaces.
bSuite is a complete suite of advanced software tools, giving users
access to cutting edge technology. It is composed of bSolid, a 3D
CAD/CAM software program, bEdge, an innovative software for
edge-banding processing, bNest, for nesting operation on
numerically controlled work centres and bProcess, the Biesse tool
for simply and intuitively organising the production for a cell of
machines. At Ligna 2013 Biesse introduced its innovative bSolid
that supports the performance of any machining operation, thanks
to vertical modules designed for specific manufacturing processes.
It is capable of simplifying the management of numerically
controlled machines to the greatest possible extent. Biesse has been
developing this ambitious software for years.
With bSolid, it is possible to simulate and design with a simple
and intuitive approach, allowing any user to access sophisticated
features: from an idea directly to the visual designing of the “part”,
going from a concept to its visual designing in a few clicks.
Thanks to the full integration of the latest generation parametric
CAD, you can use bSolid as a design system, which is believed to be
unique. It incorporates a new learning system that transforms your
imagination into reality, guaranteeing simplified process
management, improved performance and reduced machining
times.
The visual and direct simulation available on bSolid allows you to
verify the correct data used regarding tool-paths, preventing
programming errors, such as depth, lead-in, or working sequence.
It is now possible to manipulate, measure and modify the finished
part before executing it on the machine.
‘bSolid was developed by Biesse over several years, observing
closely all the various jobs that customers do every day,’ says
software general manager at Biesse, Filippo Bostrenghi.
‘We created a set of features, such as simulation and intelligent
interfaces, that approach the use of the software in the same way
that the customer approaches the use of the machine in real life,’
he says.
‘For example, 50 tools are typically used by a customer and we
have created an intelligent engine that uses it automatically on the
customer’s drawings, producing in a click a complete program
ready to be machined,’ adds Mr Bostrenghi.
‘The software is solely and entirely developed by Biesse, excluding
some parts of the CAM engines developed in Germany. The
application lives in the CNC machine and also enables you to design
and simulate the machine comfortably seated in the office in front
of your computer,’ he concludes.
Project plans are undertaken intuitively on bSolid, right on a
laptop and are more like a hand drawing. A countertop with a
curve at one edge and plumbing plus other cut-outs take only a
couple of minutes to draw. It then appears in seconds on a virtual
Biesse Rover. The program cut-out time is 42 seconds on the Rover.
The virtual cutting run can also be carried out at an accelerated
speed.
‘Much of the value in this is to give confidence to the customer.
We can modify the tool set in use to make it really easy to run,’ says
Mr Bostrenghi
The application is available in all the machining CNC centres
Biesse offers for wood, as well for stone and glass machinery.
Mr Bostrenghi also demonstrated how a conflict is identified - by
moving a pod into the path of a cutting head. When the virtual
Rover bumped into it during a simulation, a conflict appeared on
the screen.
This pre-run can avoid such conflicts on tool-paths, preventing
programming errors, such as depth, lead-in, or working sequence
and modify designs for practical production considerations before
executing it on the machine.
bEdge simplifies edge-banding programming. It reduces design
DECEMBER 2015
2015
DECEMBER
time, as edge-banding planning can be achieved in just a few simple
steps. The software contains a huge amount of information which
results from Biesse’s long-standing experience in edge-banding
operations. This is combined with the customer’s expertise to
deliver high productivity and quality expectations.
bEdge automatically processes all the information to generate the
final program required to manufacture the component.
A key functionality of the software supports the management of
various tools, classifying and configuring them in a very logical
way.
bNest is the bSuite plug-in specifically for nesting operations. It
allows you to organise your nesting projects in a simple way,
reducing the material waste and machining times. It allows a
reduction of production costs.
In fact, bNest calculates the most efficient tool-path for the
nesting of sheet components: management of nesting projects
based on finished products (cabinets for example), simplified
management of machining processes, parameters and the entire
organisation of production process and visualization of the results
and material requirement for production. This optimises production
times and minimises waste.
This software makes the operator’s work very simple and can be
integrated with the most common CAD/CAM and Cabinet software.
It is fully integrated with bSuite via bCabinet and bSolid.
bProcess increases the efficiency of the production process,
because it reduces the time for the production organisation. It offers
the complete management of components that are damaged, or
need to be reprocessed.
Both the machine and the operator can indicate the broken
component; the software then marks it and specifies the quantities
to be reprocessed during the current production, or the next one.
This software can be fully integrated in a company’s work flow.
If software is the only limitation to a machine’s capabilities, then
bSuite offers endless possibilities.
For further information tel Biesse on 01327 300366.
(Telephone 01797 208059)
WOODWORKING AND
AND PANEL
PANEL PROCESSING
INDUSTRIAL
PROCESSING
19
19
New Alphacam Reduces Users’ CAD/CAM Time
A NUMBER of new and enhanced items in the latest release of
Alphacam software focus on automation, reducing users’
CAD/CAM time.
The new Automation Manager means that 2D and 3D CAD files,
along with solid models from third party software, can now be
batch processed, from file preparation right through to applying
tool-paths, with NC code being generated automatically. In
addition, the files create a full report structure, along with labels
and bar coding.
‘In a standard CAD/CAM system each file would have to be
processed individually by inserting the file, extracting the
features, applying tool directions and tool-paths, saving the file
and NC code, then generating the required reports. However,
Alphacam takes a group, or batch, of files and automates the
complete processing of the parts,’ says EMEA sales manager,
Michael Pettit.
‘Overall, this will save the end user days and weeks, potentially
even months of programming time in a year,’ continues Mr Pettit
Three additional enhancements – Parametric Sketcher, File
Inserter and 2D Transform – combine to make further
operations quicker and easier.
Parametric Sketcher provides a simple way of parametrically
generating geometries for files that are used regularly, without
the need for complicated constraints or routines.
Common CAD geometry is created automatically,
regenerating the file with any required variables, with the result
NEW MULTI-FUNCTION FACILITY
COMBILFT Ltd, a major supplier
of four-way fork-lifts and other
materials handling equipment to
the timber and merchant sectors
recently formally inaugurated
the construction process of its
new 40 million euro 46,000m2
manufacturing facility and
global headquarters in
Monaghan, Ireland.
In the presence of local
logistics dignitaries and
Combilift’s current workforce of
350, managing director, Martin
McVicar and technical director,
Robert Moffett turned the first
sod on the 40 hectare site, which
will house a multi-function facility,
including a dedicated research &
development building, purpose-built testing
area and adjoining administration offices.
The facility is larger than originally
announced and the expansion will position
Combilift to double its current 150 million
euro turnover by 2020. The initial phase to
level the site is expected to last for 10 weeks
and 200 personnel will be employed
throughout the construction period of 18
months. A further 200 jobs are set to be
created over the next five years, mainly for
skilled technicians and design engineers.
‘We are delighted to break ground on our
new facility, which shows our commitment
to manufacturing in Monaghan, as well as
to the regional economy,’ says Martin
McVicar.
Combilift is also a workplace partner for
the Assembly Technician Traineeship
course, which starts this year at the
Monaghan Institute.
This traineeship, together with a recently
approved Apprenticeship for Original
Equipment Manufacturers (OEM)
technicians, starting next year, will ensure
the supply of locally qualified personnel.
Combilift is best known for its wide range
of multi-directional fork-lifts, Aisle-Master
articulated trucks and material handling
solutions, such as the Combilift Straddle
carrier, designed to handle large containers
and over-sized loads.
The company was established in 1998
and, thanks to the continued 7 per cent
investment of turnover in reaearch &
development, it has produced in excess of
25,000 units and exports to over 75
countries.
For further information tel Combilift on
00 353 47 80500.
Repairing the damage
THE KNOTTEC system from Power Adhesives is
a repair process, believed to be unique, for knot
defects and other forms of deep wood damage.
Using a special knot-filling adhesive
developed by the company, knots and deep
scratches in wood can be filled quickly and
easily with the help of a 12mm hot-melt glue
gun. The system also includes a pair of handy
heat-sink blocks that can be used to create a
“form” around any knot holes that go through,
or are on the edge of areas of wood that need
repair.
Once the damaged area has been filled in, the
Knottec knot-filling adhesive takes just minutes
to cool before the excess can be trimmed with a
flush plane tool, such as the Mouseplane.
The repaired area can then be sanded,
painted, or treated as normal, achieving a high
quality finish to the restored wood.
As it is so tough, Knottec is perfect for repairs
to wooden doors, window frames, furniture,
floors etc.
This knot-filling adhesive is available in six different colours to
help users achieve the best colour match possible.
There are also two formulations to choose from: one for
general repairs and another for tougher, hard-wearing surfaces.
Power Adhesives also offer a choice of two 12mm glue guns for
use with the Knottec system – the light industrial TEC 305 and
20
that there is no need to re-draw similar components, or families of
parts. They are built using standard geometry commands and parts
with the same form, but different sizes are created by simply
modifying the values of one, or more variables,’ says Mr Pettit.
File Inserter, the new geometry creation tool, allows pre-defined
elements, such as hinges and locks on a door to be inserted easily
on to a newly created drawing from the parametric sketcher. In
addition, the new geometry modification tool, 2D Transform,
combines a number of commands, making it simpler to manipulate
operations, such as distort, scale, move and rotate.
Michael Pettit says that with machine time becoming
increasingly more expensive, Alphacam 2016 R1’s new AutoUpdate Material function is critical, giving the option to associate a
material to auto-update after each cutting operation.
‘It optimises time on the CNC machine by automatically updating
stock, ensuring that subsequent tool-paths are only relevant to the
residual material,’ explains Mr Pettit.
Enhanced sawing options for wood and stone make it easier to
cut intricate shapes, such as internal arcs, while also providing a
scratch cut for laminates, removing pockets with a sawing blade
and support for canned cycles.
As CNC machinery becomes more sophisticated, Alphacam
continues to develop automating the movement of pods, rails and
clamps.
‘Again, this speeds up the machining process even more, giving
the user full control directly from the CAM station,’ explains Mr
Pettit.
A new function has been added to Alphacam’s powerful nesting
module – Roll-Split.
‘Certain manufacturers need to nest shapes on to rolled sheets, so
that the nest can be quite long. In 2016 R1 they can now split the
roll to the required dimensions for a specific machine bed.
‘The parts are nested on a sheet, which represents the length of
the roll required as a long rectangle. Maximum and minimum
distances are set and Alphacam determines the best position for the
sheet ends,’ he continues.
Mr Pettit says that because of increasing complexity (both of
modern parts and CNC machines) accurate simulation covering all
aspects of machining is vital before sending the component to the
machine. Further enhancements have been added to the simulation
function, which now supports solid tool holders of any type – Solid,
STL, extrusions and rotations – for collision detection.
Alphacam continues to develop its GUI with 2016 R1.
‘There’ve been significant changes to the interface in recent
releases and we always make it as easy and as modern as possible.
Users now have the option to use a tab format, or wizard when
using the machining dialog,’ says Mr Pettit.
As well as the major updates, there are a number of minor
enhancements, including further improvements to Alphacam’s
advanced five-axis tool-path creation; one of which is to Machining
Styles, which now remembers the selection criteria without
showing the dialog box. In addition, layer assignment has been
added to the drive surface.
‘Alphacam 2016 R1 has been geared to assist users in their
everyday bread and butter task of generating quick, accurate, NC
code, by automating their processes to save considerable amounts
of time,’ concludes Michael Pettit.
For further information tel Alphacam on 01189 756084.
INNOVATIVE EFFECT
HUNDREDS of metres of compact grade High Pressure Laminate
from Abet Laminati has been used to innovative effect at the new
£20m Shree Swaminarayan Sidhant Sajivan Mandal Temple in
Kingsbury, London designed by architects, Loates Taylor Shannon.
As part of the design, Brent Plastics supplied Abet Laminati’s
Decori Minimi 567 and 568 in 0.9mm in a Mandarin texture and
807 in compact grade in a SEI texture from the Colours range.
The Decori Minimi range offers a mottled effect decor created by
the electronic processing of a number of small textures.
This laminate was fabricated by BusyBee Joinery to produce innovative shoe lockers in both the male and female changing areas, as
well as shower lockers, cubicles and wall panelling in the sports
complex and elsewhere.
This stunning complex is manufactured from stone and GRC comprising over 3,700m2 of temple, community centre and sports complex.
All the materials were obtained from sustainable sources, while
rainwater harvesting, photo-voltaic panels and green roofs all add to
the building’s low impact, combining traditional Indian architecture and carvings with “Green” technology.
As with all the finishes from Abet Laminati, the range meets, or
exceeds all European and British performance standards for resistance to wear, heat, moisture, impact and scratching.
The compact grade laminate from Abet Ltd’s UK & Ireland
Collection is available in 3,660mm x 1,610mm sheet sizes in a
12mm thickness and is widely used for cubicles, lockers and changing rooms, where high quality performance and design are carefully
crafted together in order to create an attractive visual experience.
For further information tel Abet Ltd on 020 7473 6910.
the professional TEC 820 – as well as the Mouseplane tool for
trimming away excess glue.
Cost-effective Knottec kits containing everything users need
to get started in a practical carrying case are also available.
For further information tel Power Adhesives on 01268
885800.
(Telephone 01797 208059)
DECEMBER 2015
PROGRAMMED IN ALPHACAM
KEEPING up with the latest
releases of Alphacam software,
ensures that new postural care
products for special needs children throughout the Western
World can be brought to market
within three months.
Working in partnership with
individuals, clinicians and carers to create products with a
clinical and emotional focus,
James Leckey Design has around
20 brands in the company’s
p o r t f o l i o, i n c l u d i n g M ygo,
Squiggles, Comfee Seat and Pal.
‘We’re constantly developing
o u r ra n ge o f p r o d u c t s a n d
Alphacam gives us the ability to
control our own designs and
manufacture them in-house for
prototyping and testing,’ says
engineering manager, Wesley
Henderson.
Operating out of 100,000ft 2
premises, with a total of 200
employees in Lisburn, Northern
I r e l a n d , t h e c o m p a ny h a s
around 60,000 components on
its MRP system for assembling
4,000 individual products in
GREEN SOLUTION FROM
WOOD WASTE CONTROL
AN environmentally-friendly
wood waste extraction and
heating system supplied by Wood
Waste Control (Engineering) is
delivering a red-hot performance
at the new South Wales factory
of PD Morgan.
PD Morgan is a fast-growing
bar fitting and joinery specialist
with customers across the UK
including KFC, Wetherspoon,
Premier Inn, Punch Taverns,
Enterprise Inns and Greene King.
In order to cope with existing
and future growth, the company
has moved from its factory in
Ogmore Vale, Bridgend to a larger
12,000ft2 purpose-built unit
nearby.
‘The new factory has much
higher ceilings and also delivery
access is much better suited to
our growing business,’ says
managing director, Dean
Morgan.
As well as metal and plastic, PD
Morgan works with a variety of
wood products, including solid
timbers, plywood and MDF.
‘We have 21 different
machines that need dust
extraction and when we moved
into the new factory we
researched suppliers of dust
Wood Waste Control provides a complete dust extraction service.
extraction and heating
equipment. We chose Wood
relatively pressure free conditions into the waste
Waste Control from a shortlist of four suppliers,
container beneath.
because they offered the best value for money,’
Due to the modular construction of the WFS
says Dean.
range, the system has the flexibility to be
Wood Waste Control is one of the UK’s leading
extended to cater for future expansion.
dust extraction and heating equipment specialists
In addition, Wood Waste Control supplied its
for the woodworking industry. Its modular silo
WT15 wood-fired warm air heater, rated at
and chain filters meet a wide range of extraction
145kW/500,000 Btu’s output.
requirements from simple stand-alone bagging
‘WWC sent a good team to install the system,
units, through to complex integrated systems and
which is now live and doing its job very well. The
the company provides a comprehensive service.
extracted wood dust is sold to a local farmer for
The products include the Whisper range of
turning into wood pellets for biomass heating
silenced fans and fine dust filter units.
there, while wood offcuts are fed by hand into the
The company is based in Bourne End near High heater to provide space heating. The heater is
Wycombe and has hundreds of successful
very good and much better than the model we
installations across the UK, in Europe, Russia and
had in our previous factory,’ says Dean.
Africa. As one of the country’s leading dust
‘It’s a very eco-friendly solution, which will
extraction specialists all Wood Waste Control
reduce our landfill burden and associated costs,
equipment is built to meet COSHH legislation
provide free heating for our factory, as well as
requirements and can stand alone, or be used in
generating income from the dust we produce,
conjunction with total-extraction return air
whilst also enabling a local farmer to benefit.
heating systems.
‘All our wood waste is now disposed of
For PD Morgan’s new factory Wood Waste
efficiently and in an environmentally friendly
Control specified, manufactured and installed a
manner,’ says Dean.
WFS/13/1.5J silo filter with 33in pressure blower
‘We are very happy with the new system - and
and 30HP fan motor. Discharge from the unit is
with Wood Waste Control,’ concludes Dean,
through a 1m rotary valve mounted beneath the
For further information tel Woodwaste
hopper section to allow the waste to fall under
Control Engineering on 01628 525290.
o ve r 3 0 l i n e s o f m o b i l i t y,
standing, sitting and sleeping
aids.
‘They’re designed to assist
children and young adults in
their daily lives to do things that
most of us take for granted. Our
users don’t have the physical
tone to sit, or stand unaided and
our products support them by
maintaining good posture,’ says
Mr Henderson.
The products are manufactured from a wide variety of
materials, including plastic
injection mouldings, aluminium
extrusions, die castings, formed
steel and aluminium, wood and
plastic. Alphacam is used specifically for cutting woods and
plastics on the company’s two
SCM CNC routers.
‘In particular we have a range
of seats where the wooden components are cut with Alphacam,
but many of our metal products
also have some wood, or plastic
components which are cut on
the routers and programmed in
Alphacam,’ says Mr Henderson.
Wesley Henderson heads the
manufacturing engineering
facility’s team of six, which is
part of the overall product development department. High precision of both wood and plastic
components is paramount, as he
says that many products contain sliding parts, which are
adjustable to fit individual users
and need to work consistently.
The company has five seats of
Alphacam. According to Wesley
Henderson it is simple to import
3D geometry from the SolidWorks CAD system and apply
the appropriate tools.
‘Once the piece part is created,
we nest it and feed it directly to
the router, where we start the
production cuts,’ he says.
‘Without Alphacam, one of
the main challenges of manufacturing our components on
the woodwork routers would be
to machine both sides. However,
Alphacam easily handles
reverse side machining, which is
invaluable in helping us bring
extra features to our products,’
models from SolidWorks, can be
batch processed from file preparation right through to applying
tool-paths and generating NC
code,’ explains Mr Henderson.
Since James Leckey Design
was founded in 1983, the company has grown into a globally
recognised pioneer in the
research, design and development of clinically focused, posturally supportive products.
‘Our research & development
process identifies the clinical
needs and provides practical
solutions, while respecting the
emotional needs of these youngsters and with Alphacam we can
readily design and produce
products to meet those requirements,’ says Mr Henderson.
‘Our prototypes combine the
clinical and the practical and
give us working examples to
trial with clinicians and end
users in order to refine and
improve the final product,’ he
concludes.
Alphacam on 01189 756084.
QWood at Nurnberg
QWOOD will be at Fensterbau 2016 in Nurnberg next year.
The company is pleased to announce that it will be exhibiting
at Fensterbau: Frontale, Nurnberg in 2016 in Hall 6 on Stand
119 from March 16-19 2016
At the exhibition QWood will have a variety of exciting new
products suitable for the timber window and door industry.
Included in this range are the company’s standard profiles of
composite beads, which have been used for the past decade to
enhance the manufacture and significantly improve the long
term performance of timber windows and doors.
Qwood will be sharing a stand with O.H. Industries – one of
QWood’s many partners and a supplier of composite doors,
which can be used with the Qwood bolection mould.
For further information tel QWood on 0161 627 4222.
Industrial Woodworking &
Panel Processing wishes all
our readers and clients a
very merry Christmas and
a prosperous New Year
DECEMBER 2015
adds Mr Henderson.
He explains that new employees also produce consistent
results extremely quickly on
Alphacam, as it is so easy to use.
‘Keeping up with the twiceyearly releases every time is
especially important, as there
are new and enhanced
functions in each update that
save us more time and keep productivity high,’ says Mr Henderson.
I n p a r t i c u l a r, t h e n e w
Automation Manager in Alphacam 2016 R1 is proving especially useful. With a standard
CAD/CAM system, each file has
to be processed individually by
inserting the file, extracting the
features, applying tool
directions and tool-paths, saving
the file and NC code, then generating the required reports. However, Alphacam can now take a
group, or batch, of files and
automate the complete processing of the parts.
‘This new function means our
2D and 3D CAD files and solid
(Telephone 01797 208059)
21
‘The tooling changes we’ve made with Leitz
have saved us tens of thousands of pounds’
WHEN the MFC (melamine faced chipboard) that
‘Leitz gave me numbers for the life and
is the staple material of your manufacturing
performances of the saws that I thought were
starts to chip, you begin to face a whole range of
impossible. I simply didn’t believe it; but we lost
production, rectification, time and cost issues.
nothing by trying,’ says Terry Stephens.
‘Towards the end of their lives, you’re changing
In fact, in this particular case Leitz’s saw blades
saw blades on a daily basis for frequent
ran for 10 days between sharpening, saving the
sharpening. You need that clean edge on the
company significant amounts of money.
product but, with the resultant downtime, it
‘Leitz’s tooling technology is very good. With
becomes costly very quickly,’ says managing
four beam saws and three edge-banders, as well
director of decorative board specialists, Mersey
as other machines, together with a thriving trade
MDF, Plas & Ply, Terry Stephens
Justification for Mersey MDF Plas & Ply
Six months ago, Leitz Tooling’s technical
sales representative for the North West
Previous saw blades
Leitz saw blades
visited the Liverpool-based company to
Cost per set
£145
£165
discuss how tooling from Leitz could help
Average blade life
2 days
Up to 10 days
their production.
Number of regrinds
12
18
While material chipping is a widespread
problem experienced by most
12 regrinds at 2 working days covered by previous saw blade = 24 days
manufacturers using MFC, it is one of
18 regrinds at 10 working days covered by Leitz saw blade = 180 days
many production issues for which Leitz
Tooling can offer solutions.
and online business, we can’t afford for poor
Such is Leitz’s confidence in its high quality BS
tooling to spoil the product, affect our production
EN847 1-3 manufactured tooling that it offered
schedule and end up costing us time and money,
to install a set of saw blades at Mersey MDF, Plas
says Terry Stephens.
& Ply on a free of charge/pay on results basis.
‘The tooling changes we’ve made with Leitz
Mersey MDF Plas & Ply was founded as Mersey
Timber in 1919 and managing director, Terry
have saved us tens of thousands of pounds.
Stephens bought it 30 years ago. A family
That’s well worth paying a bit more for the tool in for each business, but
customers continue to prove
company working nationwide, the company
the first place,’ adds Mr Stephens.
to us that buying cheap tools
supplies cut and edged MFC from stock and to
Leitz Tooling sales manager, Brian Maddox
is a huge drain on their
specification for trade customers from the kitchen
offers an example justification based on some of
businesses. With our tools
and bedroom fitting industries.
the tooling data shared by Mersey MDF, Plas &
and support, they can get the
The company’s online business has been
Ply.
right finish on the material
successful since it was launched two years ago,
‘Just looking at the average blade life, you can
first time and, in many cases,
building from one delivery/week to currently over
immediately see that here the average Leitz saw
save extraordinary amounts
100.
blade is running five times longer than their
of money,’ says Brian
previous make of saw blade,’
Maddox.
says Mr Maddox.
‘We know our Razor-Cut
‘This means five times less
(finish cut) saw blades are
sharpening costs, five times
fewer tool changes, five times among the best available and
a trial with our saw blades
fewer lots of expensive
can make a huge difference
downtime – the list goes on
in downtime and setting
and on,’ says Mr Maddox.
time, duration and quality,’
‘Yes, Leitz saw blades cost
continues Mr Maddox.
a little more, but they’re not
Every tool from Leitz is
five times more expensive,’
manufactured to BS EN847
he adds.
For a true comparison, you 1-3, which means that every tool is tested to a
high standard of accuracy and safety, helping
need to factor in the cost and
prolong the life of the tool and, ultimately, the
frequency of servicing the
machines they are used with.
saw blades, the cost of
‘Our tools offer an excellent finish on most
downtime and running the
materials, which results in less sanding and
business.
rectification, less coating and ultimately, lower
‘The results are different
labour costs. Companies can become fixated on
the purchase price of tools, but correct, quality
tools can have a fantastic positive impact on other
costs. Quality service back-up and monitoring is
also crucial to reducing overall costs,’ concludes
Brian Maddox.
For further information tel Leitz on 01279
454530.
Weinig UK appoints area exclusive dealers Grovewood Machines
and Deral Ltd. to represent Holz-Her panel processing machinery
HOLZ-HER’s state-of-the-art range of panel processing
machines are now represented along the South Coast
by specialist, Nick Groves of Grovewood Machines Ltd
and in Scotland by the woodworking machinery
experts at Deral Woodworking Machinery, based in
Airdire.
The Holz-Her equipment range includes high quality
CNC routers and
machining
centres, edgebanders, which
feature Holz-Her’s
patented Glu Jet
System, pressure
beam saws and
vertical panel
saws, as well as
the Holz-Her
Evolution; a
compact vertical
CNC requiring
only 5m2 of floor
space and which
boasts up to 35
per cent shorter
machining cycles.
As the
geographically
exclusive
representatives for
the South Coast
and Scotland, both Grovewood Machines and Deral
Woodworking Machinery now offer Holz-Her machines
to manufacturers and craftsmen across the whole of their
respective regions.
‘We are very familiar with Holz-Her’s pedigree, its 100 year
heritage, world class engineering and reputation for quality and
innovation,’ says owner of Deral, Tom Alexander.
‘As an area-exclusive dealer for Holz-Her, it gives us great
pleasure to represent their quality range of panel processing
machinery to customers right across Scotland,’ continues Mr
Alexander.
‘This is a great opportunity for us to bring Holz-Her’s full range
22
of machines directly to customers in our area,’ says Nick Groves
of Grovewood Machines.
‘We offer specialist advice and solutions to suit all panel
processing and woodworking needs and Holz-Her’s high quality
products fit perfectly with Grovewood,’ adds Mr Groves.
‘We want to bring regional Holz-Her support and expertise to
manufacturers across the country.
‘Both of these dealer’s long experience and personal approach
enables us to do this,’ says Weinig UK managing director,
Malcolm Cuthbertson.
‘We are building a Holz-Her dealer network right across the
UK which comes with the Weinig Group guarantee for
installation, warranty and servicing.
‘We can install Holz-Her showroom machines in support of a
dealer’s commitment to Holz-Her and as part of building a longterm trusting relationship.
‘We hope to offer the same geographical exclusivity and
practical support to other agents we might work with
throughout the rest of the UK,’ concludes Mr Cuthbertson.
For further information tel Weinig UK on 01235 557600.
(Telephone 01797 208059)
DECEMBER 2015
DUSTRACTION HELPS AJB MOVE ON
DUSTRACTION’s Steve Matuska reports that his nearest customer
has moved away from the factory next door, seeking a bigger and
better equipped one down in Corby.
Steve and managing director of AJB Woodworking, Amarjit Binji
go back a long way; Dustraction has supplied all his waste
extraction and disposal needs down the years as part of his building
solid financial growth and a loyal and efficient workforce.
‘We needed more space – and we also needed to change our
attitude towards wood waste and to start using it properly, instead
of burying it in the ground.
‘We needed to re-classify waste as fuel instead of garbage, which
we were previously hauling to landfill sites and paying to dump. So
now we no longer contribute towards an environmental problem,
we make use of it!’ explains Amarjit.
AJB has tripled the size of its factory now to just under 50,000ft2
and, at the same time, reduced the actual area of the machine shop
floor by about half with new digitally controlled technology and
smaller foot-print machines with bigger and broader capabilities.
In addition, Dustraction has replaced AJB’s cyclo filter with the
latest model which, while still the largest capacity in the range, is
both physically smaller than their existing unit and generates an
even bigger margin of spare capacity for the future.
The new 4x10 cyclo filter is more environmentally efficient with
emissions of only 0.2mg/m3, well within the latest Euro-model
limits and now sited outside the new factory instead of inside; this
move eliminates all the attendant noise problems inside the
building.
Dustraction is claimed to be unique among UK dust specialists in
manufacturing their own cyclo filters, together with all the support
elements of today’s new installation hardware. Dustraction has
been specialist dust and fume extraction engineers and
manufacturers for more than 60 years.
‘This is all such a relief! We now have a new 980Kw biomass
boiler in an out-house alongside our new cyclofilter. This is
generating all of our factory heating and hot water needs, so those
costs have been eliminated from our manufacturing overheads and
our reliance on gas, bottles of which were also kept inside at Oadby
because of lack of space, has now been totally eliminated. We are
also now self sufficient for all our waste disposal needs – and boy,
does that feel good!’ exclaims Amarjit.
Building and construction, he reports, is now the principal
source of AJB’s growth and so is the focus of Amarjit’s on-going
AJB has tripled the size of its factory floor at the impressive new Corby site.
ORIENTED STRAND BOARD
A COMMODITY market usually has no place
for brand loyalty: when a buyer wants a
product, what really matters is cost, availability
and quality.
It is remarkable, then, that so many
professional builders think of SterlingOSB
when asked which wood panel products they
recognise. Recent research has shown that,
when quizzed, 42 per cent of builders
spontaneously recall Norbord’s SterlingOSB.
OSB (oriented strand board) is used in a
multitude of construction applications, from
shuttering and site hoarding to flat roof
decking and timber frame construction.
SterlingOSB is made entirely in the UK from
home-grown timber and is available in nearly
every merchant outlet in the country, as well as
from specialist distributors and suppliers. This
might also explain why a surprising 46 per cent
of merchant staff also recall SterlingOSB by
name when asked about OSB generically.
When it comes to choosing a product,
builders want four key boxes ticked – price,
Huge savings with special tradein offer from AXYZ International
AJB’s new 4x10 cyclo filter from Dustraction is more environmentally efficient with emissions of
only 0.2mg/m3; the outhouse and boiler can be seen alongside (right).
FOR A limited period, AXYZ International is
offering current owners of Pacer routers the
opportunity to benefit from a huge cash discount
of up to £7,500 when they trade their old Pacer
router against a brand new AXYZ, or Pacer
machine.
In addition to this enticing cash discount,
customers will now have access to a host of new,
or recently introduced production tool
enhancements.
These significant machine
upgrades include a radically
expanded (up to 33 stations)
Automatic Tool Change (ATC)
facility for work requiring
multiple tools and the new
AXYZ Auto Zone
Management system, which
ensures that the material
being processed is always
held securely throughout the
routing/cutting process.
These enhancements are
supplemented with the latest
A2MC machine control system that greatly
reduces “bounce” and vibration caused by sudden
acceleration and/or deceleration often found with
other similarly positioned machine control
systems and the integrated AXYZ Vision System
(AVS), which greatly enhances routing/cutting
accuracy, as well as being fully compatible with
all of the cutting tools used on AXYZ
International machines.
In addition, the latest helical rack and
pinion drive system is another
machine enhancement that will be
accessible. This system enables a
more even distribution of the
workload, due to the multiple
gear teeth configuration
employed, leading to higher
throughput rates, quieter
machine operation, reduced
material wastage and
ultimately a longer machine
life.
AXYZ on 01952 291600.
quality, suitability and availability – according
to new research by Norbord.
SterlingOSB is made in Scotland; that
guarantees availability, as well as minimising
transport costs and carbon miles.
OSB is made by bonding layers of carefully
oriented wood flakes with a strong resin to
produce consistent and reliable strength across
the whole board.
The design ensures secure nail or screwfixing, even close to the edge of the board, as
well as resistance to impact and bending.
SterlingOSB will not de-laminate and weaken.
Available in a range of thicknesses and in
both standard and moisture-resistant grades
and with tongue-and-groove edging for floor
and roofing applications, SterlingOSB is a
versatile and reliable product. It is even
available with a specially filled smooth surface
suitable for decorative finishes in exposed
applications.
For further information tel Norbord on
01786 812921.
DECEMBER 2015
expansion plans. Window and door sets together with a wide range
of architectural mouldings, as well as panel-based fittings, are now
the focus going forward and while waste generation has increased
significantly to around 15 tonnes/week, Dustraction’s latest cyclo
filter feeds the new boiler fully automatically and is easily handling
the increase.
The new cyclo is physically smaller than AJB’s old one. It is also
the same in terms of air pressure at around 47m3/sec
(100,000cfm). However, it is much more efficient and also now
better suited to AJB’s latest environmental needs. In addition, it’s
now much quieter inside the new Corby factory.
‘I have been to Dustraction for all my extraction gear and advice
for more than a decade now, ever since we started in business,’ says
Amarjit.
‘I have bought not just complete systems, but also bits and pieces
of ducting and safety equipment as needed down the years and I
have consulted Steve Matuska for technology advice along the way.
I’m going to miss not being next door... but I’m taking Dustraction
with me to Corby as far as I’m able,’ says Amarjit.
For further information tel Dustraction on 0116 271 3212.
(Telephone 01797 208059)
23
DAMION Angus is managing director of Montgomery. He
started his career in the exhibition industry with Single
Market Events, where he managed The London Programme
Market and also helped launch one of the first ever consumer
golf shows.
In 1998, he left the
industry and worked for
Sunset + Vine, selling
international
programming to blue chip
companies.
Damion then moved
into the brand
management of children’s
intellectual properties and
focused on maximising
returns out of consumer
products, television,
publishing and video.
In 2005, Damion
moved to South Africa
and completed an MBA at
the University of Cape
Damion Angus is managing
Town. On coming back to
director of Montgomery – the
the UK in 2006 he
company which has recently
returned to the exhibition
taken the “W” series of
industry and joined
woodworking exhibitions back
Montgomery.
into its portfolio.
Damion continues to
drive new business in
emerging markets and develop Montgomery’s events across
Asia, Africa and Europe.
MONTGOMERY
EXPERTISE
“MONTGOMERY is a global events company with a
difference. We have over 100 years experience under our
belt, but we’ve kept our entrepreneurial spirit. We don’t
shy away from innovations, and we relish a challenge –
wherever in the world it may take us. Our international
expertise and resources mean we deliver first–class results,
no matter the vision and location. Seeking new
opportunities and delivering quality exhibitions and
shows is what Montgomery does best.”
ANGUS Montgomery has
announced that the company
has acquired the “W” exhibition
and will be incorporating the
Montgomery portfolio of events
with effect from this January.
“W” is the UK’s joinery and furniture manufacturing show.
‘We are very excited about
our involvement in this event
and are really looking forward
to working with John SmithBodden of Huddlestone Events
Some of the Masterwood Team at W14 – area sales manager, Chris Kingwell; Masterwood GB office,
Katherine McNaughton; sales director, Dave Kennard; technical director, Chris Alexander; software
consultant, Luca Fornari and technician Steve Boughton.
to ensure a smooth transition,’
s ay s m a n ag i n g d i r e c t o r o f
Montgomery, Damion Angus.
‘This is terrific news for the
show. It is clear from the huge
success of W14 that the industry has a strong appetite for the
development of its UK exhibition,’ says John Smith-Bodden.
‘Montgomer y is superbly
placed to drive that growth. Its
c o m b i n at i o n o f i m p r e s s ive
r e s o u r c e s a n d ex p e r i e n c e d
understanding of the sector
opens new and exciting possibilities for the “W” show series,’
adds Mr Smith-Bodden.
M o n t go m e r y o r i g i n a l ly
launched the event as the International Woodworking Industries Exhibition in 1973 to run
alongside Interbuild.
“W” is now one of the UK’s
largest trade exhibitions covering 20,000m 2 at the NEC in
Birmingham. All the leading
companies in the sector attend
the show, which is held on a
biennial basis over four days.
For fur niture and joiner y
manufacturers of all types, the
show provides an unique opportunity to see running machinery, materials and components.
Suppliers to those manufacturers enjoy a perfect, high profile opportunity to show their
latest products to an industry
which constantly searches for
differentiated product and production capability.
‘I am delighted that “W” has
come back into the fold,’ says
c h a i r m a n o f M o n t go m e r y,
Sandy Angus.
‘I launched the exhibition in
1973 and have watched its
development over the years. We
are confident that our extensive
knowledge of the woodworking
industries sector and the long
term view that we take as a business will allow us to nurture the
event to the benefit of the industry as a whole,’ adds Sandy
Angus.
The next edition of the show
will take place at the NEC from
October 2 – 5 2016 and more
information can be found on the
website at www.montex.co.uk.
M o n t go m e r y o n 0 2 0 7 8 8 6
3120.
Sanding specialist company, Boere had “a good time at W14”
enabling the Dutch company the opportunity to meet customers
old and new. Conversations with customers during the exhibition
were very positive with many talking of expansion and growth
and a need for the purchase of quality woodworking machinery.
SANDY Angus is chairman of Montgomery. He’s worked in the
exhibition industry since the late 1960s, joining the South
African operation in 1968 and the London office in 1970.
His career has embraced international show organising,
contracting, venue management, marketing and senior general
management.
Sandy has been at the forefront of the UK’s exhibition
industry for many years, both as chairman of the Association
of Exhibition Organisers, from 1985-87 and as founder and
deputy chairman of the Exhibition Industry Federation,
representing contractors,
hall-owners and
organisers from 1986-88.
Internationally, he was
elected president of the
Union of International
Fairs (UFI), 2001-03 and
became the first nonAmerican chairman of the
US International
Association of Exhibitions
and Events (IAEE), in
2005-6.
His network of
connections throughout
the world of exhibitions,
event organising, show
venues and host cities is
unequalled.
His list of awards
Sandy Angus is chairman of
includes Lifetime
Montgomery. He was worked in
Achievement from the
the exhibition industry for
AEO, Pinnacle Award from almost 50 years. His network
IAEE, Medal d’Or from UFI
of connections throughout the
and the Hall of Leaders
world of exhibitions, event
from CIC (Convention
organizing, show venues and
Industry Council).
host cities is unequalled.
Sandy undertakes
strategic consultancy and
has provided advice to UN and EU agencies. He is in demand as
a speaker at industry conventions and seminars.
He is an active director of Exhibition Consultants Ltd and all
the Montgomery operating companies. He’s also a trustee of
charitable companies linked to the exhibition industry and
takes an interest in development issues.
Sandy believes that the strength and reputation of
Montgomery lies in its independence. This enables the company
to work in partnership with people with whom it is comfortable
and to engage only in projects that it feels are right to do.
Leitz’s tooling was seen in action on many of the leading machinery exhibitors stands at W14 and
the company reported a packed stand throughout the duration of the show.
JMJ had a successful W14, returning from the show with a host of enquiries to follow up resulting in
excellent sales for the company in the month of December and beyond.
Weinig UK featured its Weinig Cube and Holz-Her Evolution CNC on the John Penny Woodworking
Machinery Ltd stand at W14, which proved to be “a very successful exhibition, drawing a great deal
of interest and a large number of visitors” according to John Penny.
(Telephone 01797 208059)
Individual copies are priced at £3 each. Published by Industrial Woodworking & Panel Processing, No 1 Chez Poton, Lizant 86400, France. Telephone 01797 208059. Email bill.willowe@gmail.com, or bill@willowe.demon.co.uk. Typesetting by Dataset Origination Ltd. Printed in colour by Wyndeham Grange Ltd, Butts Road, Southwick, West Sussex, BN42 4EJ. Tel 01273 592244.
All rights reserved. No part of the publication june be reproduced, stored in a retrieval system, or transmitted in any form, by any means, electronic, mechanical, photocopying, recording, or otherwise without the prior permission of Industrial Woodworking & Panel Processing. This journal contains editorial photographs provided by and paid for by suppliers.

ALTENDORF REDEFINED - Industrial Woodworking

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