our latest catalogue - The Home page of Cool Blaster Systems

Engineered Accessories
For
Cincom & Miyano Machines
Cool Blaster ®
High Pressure Coolant Systems
High Speed Spindle
Systems
Laser Systems
Automation And Parts
Handling Systems
Tool Holders
Thread Whirling
Adaptive Guide
Bushings
Table of Contents
Table of Contents…………………………………………..1
Introduction………………………………………………..2
Cool Blaster High-Pressure Coolant Systems……………3-7
Coolant Distributors……………………………………….8-9
OD Tool Holders (Coolant Fed)………………….……….10-12
ID Tool Holders (Coolant Fed)……………………………13-19
Collet Chuck Sleeves (Coolant Fed)……..……………….20
Double Ended Collet Chuck……………………………...21
Adaptive Guide Bushing System…………………………22
25 MM Guide Bushing Option for A20…………………..23
Thread Whirling ………………………………………….24-25
Integrated High Speed Spindle Systems…………………26
Part Handling Systems
Part Carousels………..…………………………………27-28
Work Conveyors…...…………………………………...29
Long Work Piece……...…..…………………………….30
Mist Control.…………….………………………………...31
Laser System………………………………………………32-33
Stock Shelf………………..………………………………..34
December 11, 2015
1
Marubeni Citizen Cincom provides innovative solutions to the problems faced
in the Swiss type machining field. Fueled by the needs of our customers MCC
has developed a series of products for Cincom and Miyano machines that have
helped increase productivity and throughput while providing solutions to the daily
demands of manufacturing.
We thank you for your interest in our products and we look forward to serving your
needs.
Mission Statement
...to be the leader in the machine tool industry by providing exceptional
service, innovative tooling ideas, creative machining solutions, and quality
machine tools.
2
Cool Blaster High Pressure
Coolant Systems
MODEL CB510
Standard Features
Delivery to Multiple Locations
Simultaneous Multi-Output Selections
Operated by CNC program
Thermal Overload Protection
Short Circuit Protection
Solid State Control
LED Diagnostics
5 Micron Filtration
Filter Load Monitoring Gauges
Filter Change Indicator Light
Restricted Filter Auto-Shutoff
Polywire Feed and Return Hoses
Output Pressure Gauge
Pressure Regulator / Relief Valve
Model Specific Installation Kit
Operation / Installation Manual
Electrical Interface
Door Interlock Safety Interface
Automatic Alarm Shutdown
Dimensions: 30" wide x 48" long x 23" high
Complete installation kits for (5) or (10) line
systems provides fittings, hoses, interface, filters, coolant nozzles, instructions.
Optional Features
Quick Change High Pressure Coolant
Manifold directs coolant to multiple tool
positions. Allows easy access for tool and
insert change.
Heat Exchanger (5 line system)
Pre-Pump
Pre-Filter Assembly
Display Monitor
3
High-Pressure Benefits
Applications
High-pressure coolant is an exceptional tool for performing deep hole operations such as
gun-drilling and boring. Properly applied, high-pressure coolant is as an effective solution
for all chip control problems.
Direct high-pressure coolant can either break or control the chip away from the tool and
work piece thereby increasing tool life and improving finishes.
Cycle time for drilling can be reduced 40—70% with direct high- pressure coolant.
The material is less likely to work harden, making drilling easier and in many cases
eliminating the need for peck drilling cycles!
High Pressure Benefits:






High-speed drilling operations
Chip control for turning and grooving
Improved surface finish
Increased tool life
Reduced cycle time
Greater throughput
Without High Pressure
With High Pressure
PART NO.
OUTPUT
BAR/PSI
Flow
FILTER
VOLTAGE
BCB-CB510-5L
5
0-137 / 0-2000
19 LPM / 5.2 GPM
Bag Canister
200/230/460
BCB-CB510-10L
10
0-137 / 0-2000
24 LPM / 6.5 GPM
Bag Canister
208/230/460
* Note: Some Citizen models may require additional program codes which are available from your local Citizen distributor or
Marubeni Citizen-Cincom. Please provide your machine serial number and software version upon order placement to
determine the type of programming code that is available for your machine.
4
Cool Blaster High Pressure
Coolant Systems
BCB-CB1-3L
Automatic Clogged Filter Detection
Locking Casters For Easy Movement
Replaceable 5 Micron Filter Bag
Built-in Filter Gauges
Space Saving Safety Enclosure
Model
CB1-3L
PSI
Pressure
2000 PSI
Filter Drain
Gallons
Minute
5.2 GPM
Motor
Power
7.5 HP
Output
Lines
3-Line
5
Cool Blaster High Pressure
Coolant Systems
Model BCB-CB510V
5 and 10 Line System
Specifications:
 2,000 PSI—6.5 GPM
 7.5 HP
 5 Micron Filtration
 Heat Exchange System
 PLC Control Integration
 Electrical Interface Harness
 Installation Kit (HP hoses, fittings, manifold
blocks for coolant distribution)
 Diagnostic Indicator Lights
 Restricted Filter Automatic Shut Off
 Voltage: 200/230V 25.0 Full Load Amps (optional
440/480V 12.5 Full Load Amps)
Features and Benefits of the CB510V
 Independent Feed Pump Standard
 2,000 CFM Heat Exchange System Standard
 Coolant Moves Through 5 Micron Filter And Heat Exchanger
Providing Filtration And Heat Removal Even When The High
Pressure System Is Not In Operation Reducing Operating
Temperature Of The Coolant
6
Cool Blaster High Pressure
Coolant Systems
Dual Filter 8 Line System
Model CB6-2F-8L
Dimensions:
19” wide x 53” long x 43” high
8 Independent
High Pressure Output
Lines
Automatic Clogged Filter Detection With Automatic Changeover To Secondary Filter
Model
Pressure
Flow
CB6-2F-8L
2,000 PSI
5.2 GPM
Motor
Power
7.5 HP
Output
HP Lines
8
7
High-Pressure Coolant Delivery
Turret Coolant Distributors
For M-Series Machines
BH-CD for M-Series Turrets
High-Pressure coolant is fed from the Cool Blaster System to the
coolant distributor. A plunger valve engages the back face of
the turret and the coolant receptacle port, coolant is
channeled through a vein located inside the turret and
then up to the bottom of the tool holder. As the
turret is indexed, the plunger valve is forced
outward shutting off the delivery of coolant to
the turret.


Allows high-pressure delivery to front or
back work operations
Eliminates lost stations due to clearance for
plumbing hookup
Part Number
BH-CD0007-1216
BH-CD0008-2032
BH-CD510-M316Y-ASM
BH-CD510-M332Y-ASM
BH-CDM332Y
Fits Machine Model
M12/16
M20/32
M1216Y
M2032Y
M332Y, M432
Maximum Pressure
2000 PSI
2000 PSI
2000 PSI
2000 PSI
2000 PSI
Available only through an authorized dealer.
8
High-Pressure Coolant Delivery
Coolant Distributors for E-Series and M1-20 Models
These High Pressure Coolant Distributors are designed specifically for Citizen E-Series and the older
M1-20 machines and handle up to 137 Bar (2000 PSI) of coolant pressure. The distributors are
mounted on the #1 turrets only and work in tandem with the Cool Blaster High-Pressure Coolant
system. With maximum coolant pressure, chip control, process control and tool life are optimized.
High-Pressure hydraulic hoses are connected
from the Coolant Distributor directly in to the
tool holder with an NPT fitting.
BH-CD-M1-20
BH-CD-E32
PART NO.
MACHINE
STATIONS
MAX PRESSURE
BH-CD-E32
E32III, E32IV
10
137 Bar / 2000 PSI
BH-CD-M1-20
M1-20
10
137 Bar / 2000 PSI
Special Order Only
Price and Delivery Upon Request
9
Coolant Fed OD Holders
Clearance For Sub Spindle
Recessed Lock Down Screws
Rigid Coolant Tube
High-Pressure Coolant for
use on Main or Sub Spindle
Removable Locating Plate
Height Adjusting
Wedge
Adjusting Screw Provides .002”
Height Adjustment For Each Full
Revolution
High-Pressure Coolant Delivery
when tool is upside down
BT-VTF1012-500C for use on M2-12/16, M120,
E16*
BT-CTF2019-750C for use on M320, M332, M432,
E25/32*
* NOTE : A MODIFICATION IS REQUIRED WHEN USED ON E SERIES MACHINES:
Available only through an authorized dealer.
10
Coolant Fed OD Holders
Coolant Fed Features
Coolant Fed OD tool holders are engineered to accept coolant from Citizen’s coolant delivery
system on the M-Series turret. Supplied by the Cool Blaster High-Pressure System, coolant is
delivered through the coolant distributor and up through the face of the active turret station. The
tool holder mates with the turret port
delivering high-pressure coolant directly
to the tool tip regardless of tool position
or orientation. This provides optimal
tool life and peak chip control
performance.
Added Features
The “adjustable” wedge design reduces
tool set up time. Height adjustments are
easily made on or off the machine. The
adjusting screw eliminates shims by
raising and lowering the precision wedge .002” (.05mm) per revolution.
The removable locating plate accommodates various “F-dimension” tools
and provides a solid locating surface for a more rigid tool setup.
BT-VTF1012-500C
BT-VTF1012-500CM
BT-CTF2019-750C
BT-CTF1019-750CM
accommodates .500” Sq. Shank and .500” x F=.625”
accommodates 12mm Sq. Shank and 12mm x F=16mm
accommodates .750” Sq. Shank and .750” x F=1.00”
accommodates 20mm Sq. Shank and 20mm x F=25mm
Metric locking screws are flush mounted, maximizing strength and minimizing
chip interference. Tool blocks are rugged with more support below the tool
shank allowing for heavier cutting operations.
F
Rigid yet flexible tubing is provided for high-pressure coolant delivery. The tubing can be
cut to the proper length and directed at the tool tip. The high-pressure tubing is rigid and
maintains position regardless of the coolant pressure.
11
Coolant Fed OD Holders
12
Coolant Fed ID Tool Holders
The Coolant Inducer Plate delivers
coolant…..
 Through the bottom hole
 Through both holes
 Through the low profile nozzle
Delivery Vein For Lower
Hole Tool Position
Coolant Plug
NPT Port
Low Profile Nozzle
High-Pressure Coolant for Front and Back Work Operations
* NOTE: A MODIFICATION IS REQUIRED WHEN USED ON E SERIES MACHINES
Available only through an authorized dealer.
13
Coolant Fed ID Tool Holders
Coolant Fed Features
BT Coolant Fed ID tool holders are engineered to accept coolant from Citizen’s turret on the M-Series
machines. Supplied by the Cool Blaster High-Pressure System, coolant is delivered through the coolant
distributor and up through the face of the active turret station. The BT–coolant fed holder mates with
the turret port delivering high-pressure coolant directly to the tool tip regardless of tool position or
orientation. This provides optimal tool life and peak chip control performance for high-speed drilling,
gun drilling, boring, reaming and tapping.
The ID holders have been designed to fit on previous Citizen models as well, (M1-20 and E-Series).
These are special order only.
Easy Changeover
The Coolant Inducer Plate can be rotated in to
several positions allowing coolant delivery
through the low profile nozzle, through the
bottom tool or through both tools.






L
Added Features
Metric lock down screws are recessed
eliminating interference with chip flow
Rigid coolant tube directs coolant to the tool tip
Easily adapts from coolant fed to non-coolant fed
tools
Models available for various drill depths
Two tool positions minimizes turret indexing thereby
reducing cycle time
Low profile nozzle
Coolant is delivered from the distributor through the turret
and up to the bottom of the tool. holder
SHANK
PART NO.
FOR USE WITH
BORE
POS.
L
MACHINE
BT-VDF1001-LC
3/4” Dia.
BT-VDF4001-LC
COLLET SLEEVE
1 Bore
2.87”
M2-12/16
BD-DC16.750-2C, 3C or 4C
3/4” Dia.
2 Bores
2.87”
M2-12/16
BD-DC16.750-2C, 3C or 4C
BT-VDF4002-LC
3/4” Dia.
2 Bores
2.13”/1.12”
M2-12/16
BD-DC16.750-2C or 3C
BT-CDF1001LC
1”
Dia.
1 Bore
3.33”
M2-20/32
M3-32Y
M432
BD-DC20-1-3C or 4C
BT-CDF4001-LC
1”
Dia.
2 Bores
3.33”
M2-20/32,E32 BD-DC20-1-3C or 4C
BT-CDF4002-LC
1”
Dia.
2 Bores
2.02”/1.31”
M2-20/32,E32 BD-DC20-1-3C or 4C
14
Coolant Fed ID Tool Holders
Coolant Fed ID Tool Holders
For M332, M432, & M420 Machines with Y Axis
BT-CDF9103-ASSY
3 Tool Holder
1.000” ID
BT-CDF9105-ASSY
5 Tool Holder
0.750” ID
BT-CDF9100-ASSY
Single Base Plate for Both Holders
2 Mounting Positions
15
ID Tool Holders - GDF Blocks
For C-Series, L-Series and M-Series Machines


Increases ID Tool Capacity
Reduces Cycle Time
The GDF Blocks are designed to be used in idle milling
spindle positions on the vertical tool slide.
While performing ID work with the front vertical slide the
turret or end working slide is free to perform back working
operations at the same time, reducing the cycle time.
The “X” and “Y” offset control in the part program is used for
accurate tool centering and size control adjustments.
Accuracy of .0002” location and
parallelism is consistently maintained
with gage manufactured precision.
Coolant is directed through
the tool holder directly to
the collet sleeves
d2
Coolant can be supplied to the top
tool position or to both tool positions
PART NUMBER
d1
INCLUDES
BORE Dia.
BT-GDF702.750-SET C
Coolant Fed Sleeves
(2) .750
BT-GDF702.750-SET D
Double End Sleeves
BT-GDF802.750-SET C
FITS MACHINES
DIST. d1
TO Z “0”
DIST. d2
HOLE TO HOLE
L720, M-Series
2.00”
1.4”
(2) .750
L720, M-Series
2.00”
1.4”
Coolant Fed Sleeves
(2) .750
L720, L32, M-Series
2.00”
1.15”
BT-GDF802.750-SET D
Double End Sleeves
(2) .750
L720, L32, M-Series
2.00”
1.15”
BT-GDF902.625
Sleeves Not Included
(2) .625
C16, M12, M16
1.375”
.9843”
16
ID Tool Holders - GDF Blocks
Five-Position ID Tool Holder
For Citizen L720VIII, L20E, L20X





Increased ID Tool Capacity
(stationary non-rotating tools)
3 .750 dia. and 2 .625
dia. tool positions
Does not interfere with the
use of the remaining four live
cross tools
Designed For Use
With Coolant-Fed
Tooling
Coolant Connection
Easy Installation
And Set Up
Reversible Back Plate
Allows Coolant To Be
Distributed To Either
3 or 5 Tools
Part Number

BT-GDF707.750/625CASM
Includes holder, back plate and fitting for
high pressure coolant line
Non Stock. Special order only
17
ID Tool Holder
Two Position Deep Hole Drill Holder For
A220, A320 & A32 Machines



1” Diameter Bore
Coolant Through Tool
Mounts In Tool Positions T53 & T54
(Position T13,T14 & T52 not available when using
this holder)
Maximum Drilling Depth:
A220, A320
When using ER16 collet
Without ER16 collet
3.70 inches
4.70 inches
A32
When using ER16 collet
Without ER16 collet
5.60 inches
6.60 inches
Part Number
BT-GDF3230-1.00ASM
18
ID Tool Holder For K16E



3/4 inch ID
Mounts in Tool Positions T13, T14
High Pressure Coolant Capable
Part Number
BT-GDF750-K16E-ASM
19
Coolant Fed Collet Chuck Sleeves
No Special Adaptors Required!
Our Unique High-Pressure Coolant
Collet Sleeves deliver high-pressure
coolant to the tool.
Standard NPT
NPT threads are provided to connect a
high-pressure hose to the back of the
collet sleeve delivering high-pressure
coolant through the tool for cooling and
flushing chips out of the hole.
No More Push Back
A milled flat surface provides a positive
location for lock down screws in the tool holder.
This prevents the sleeve from pushing back
under high feed rates.
No Damage to Sleeve OD
Lock down screws holding on the sleeve OD
will damage the collet sleeve and cause tool
runout. Our collet sleeves are provided with a
holding flat eliminating these problems.
Finding Center
For boring operations the lock down flat
provides a positive location to find center
Part Number
Collet Size
3/4” Diameter Shank,
BD-DC16-750-2C
BD-DC16-750-3C
BD-DC16-750-4C
ER16 Collet Type
2” Overall Length
3” Overall Length
4” Overall Length
1” Diameter Shank,
BD-DC20-1-3C
BD-DC20-1-4C
ER20 Collet Type
3” Overall Length
4” Overall Length
20
Collet Chuck Sleeves
Double Ended Collet Sleeves Increase Tool
Capacity, Flexibility and Productivity
Double Ended Collet Chucks are available in
four different lengths. The 3/4” diameter
shank will accommodate an ER11 style collet
at both ends. The smaller nut size allows the
sleeve to be passed through the holder for
ease of installation or removal. This enables
an extended drill length by pushing the sleeve
and nut deeper inside the tool block bore. A
flat is also provided to allow the hold down
screws an area to grip on without distorting
the shank and damaging the holder.
Part Number
Shank Capacity
Collet Size
BD-DC11.750-2.5D
BD-DC11.750-3.35D
BD-DC11.750-4.0D
BD-DC11.750-5.0D
.750 Diameter
.750 Diameter
.750 diameter
.750 diameter
ER11 Style
ER11 Style
ER11 Style
ER11 Style
Overall Length
2.5”
3.35”
4.0
5.0
21
Adaptive Guide Bushing
For Citizen Swiss Style Lathes
GUIDE



Use of non-ground bar stock
Allows for bar deviation of +/- .003 inch
Constant pressure on guide bushing for
greater rigidity and uniformity of set up
Double taper bushing with parallel
close along the full
length of guide bushing
3 point contact
centers bar stock
Front
Exaggerated
View
Easy bushing installation
Model Number
GB-A20-0000-ASM
GB-A32-0000-ASM
GB-L20-0000-ASM
GB-L220-0000-ASM
GB-L32-0000-ASM
GB-M20-0000-ASM
GB-M332-0000-ASM
GB-M432-0000-ASM
Citizen Machine Model
A220 VIII, A320
A32
L720
L220
L32
M20/M20 Y Axis
M32/M332 Y Axis
M432
22
25mm Guide Bushing System
For Cincom Model A220
Increases the bar stock capacity of the A20 to 25.4 MM *
Uses standard chuck fingers,
CD25 guide bushing, TF30 collets
System Includes:




Guide Bushing Assembly
Main & Sub Spindle Chucking Device
Spindle Bushing Guide For Bar Feed Pusher
Hand Tools
* Please Note:
Pusher end of bar stock must be turned down
when using the 25mm optional guide bushing system
23
Thread Whirling
Faster Cycle
Better Quality
Simplified Process
Model Number
Citizen Machine Model
BTW-1000
BTW-2000
BTW-3000
BTW-3100
BTW-4000
BTW-5000
BTW-6000
L720, M2032, L20E & L20X gang
A220, A320, A32, L220, M432 gang
L20E IX & L20X mounts on GSE spindle
L220VII, X & L32VII, X mounts on GSE3210
M432 VII mounts on B axis
L220 XII mounts on B axis
L32 XII mounts on B axis
Contact MCC tech center or an MCC regional office for detailed specifications
and application assistance
Thread Whirling Units Include:
Mounting Brackets
HP Coolant Package (fittings, distribution block, HP lines)
** High-Pressure Coolant is a Requirement for the Thread Whirling Process
24
Thread Whirling
Bone Screws
are complex threaded components usually requiring numerous hours of process development,
setup, debugging and cycle time. Thread Whirling is the most efficient means to produce difficult OD threads
by providing a solution that minimized development to production time, with faster cycles.
During the thread whirling
process the thread is formed in
a single pass usually from
stock diameter. The maximum
depth of cut is about .09” per
side.
When
the
DOC
exceeds .09” a turning pass
prior to a whirling pass may
be required.
In the above example the
material rotates to about 70
RPM, while the cutter head
rotates at approximately 4500
RPM. Nine (9) inserts
engaging the part hundreds of
times per rotation of the screw
with minimal cutting force
resulting in superior surface
The cutters are mounted on to
the whirling spindle. The
spindle is adjusted to the
helix angle of the thread.
This provides all of the
required side cutter clearance.
The whirling unit includes an
angle adjustment scale.
9 insert cutter rings available from the following companies:
Genevieve Swiss Industries, Westfield, MA
NTK, Wixom, MI
Schwanog, Elgin, IL
The BTW series is also available with a 3
circular insert cutter ring. Using the 3 insert
cutter ring will result in a slower threading
cycle. However this style of insert allows for
multiple re-grinds reducing tooling costs.
The 3 insert cutter ring (part number
BTW-3-ASM) is available from your local
Citizen Cincom distributor
The flexibility that thread whirling offers enables cost reductions with setup
simplification, faster cycles and greater throughput. Thread variations include:

Deep Acme & Buttress Threads

Taper Threads

Extra Long Threads

Variable Lead Threads

Miniature Threads
BTW thread whirling available only through an authorized dealer.
25
Integrated High Speed Spindle Systems
System Features:
* 2,000-80,000 RPM High Speed Spindle
* Control Unit
* Custom Interface
* Air Control Unit
* Mounting Kit
* Compact Spindle Design
* Easy Installation
Part Numbers
BK-HSS-319F-1VS
Single spindle variable RPM programming
BK-HSS-319F-2VS
Two spindle variable RPM programming
BK-HSS-319F-3VS
Three spindle variable RPM programming
BK-HSS-319F-4VS
Four spindle variable RPM programming
26
MODEL BQ-PCAR01-M
27
28
Work Piece Conveyors For
Citizen Models A220, A320 & A32
Note:
Receiving Tray Not Included
A220 & A320
Easy Installation
Includes Mechanical
And Electrical Interface
A32
Interface To Machine Control
For On / Off Function
The A series work piece conveyors have been designed to
deposit parts from the machine into the Cool Blaster
Rotary Parts Carousel.
29
Long Work Piece Unloading Device
For Cincom Machines




Includes
Tray Assembly
Machine End Panel
Mounting Hardware
1 Guide Tube Set
A variety of
Guide Tube Sets are
available for each model
Consult MCC Tech Center For Application Assistance
30
Cool Blaster
MIST CONTROL 1000
Features:

High Efficiency Mist & Smoke Removal

Low Maintenance Cost

Easy Installation

Performance Guaranteed

Low Operating Costs

Four Year Parts Warranty On Complete Unit-Ten
Year On Electronic Filters
Exclusive Quadruple Pass
ESP Technology Combines
Unequalled Efficiency In A
Compact Easy To Install
System!
Specifications:
Optional Accessories:






6th Stage HEPA 99.97% @.3 Micron
Source Capture Plenum
Pedestal Stand
Machine Mount Stand For Non Cincom
Machines
Ceiling Hanging Kit
Flex Duct
Airflow: 50-1000 CFM
Power Supply: 208-230v 60 HZ,
2 amps. Solid State
Variable Speed Controller
Installed Weight: 133 Pounds
Dimension: 26”L x 13.88” W x 30.5 H
Also Available In A 1400 CFM Model
Part Number
BZ-MISTCON-1000
(specify machine model when ordering)
31
Laser System L2000
Slots
Special Shapes
Holes
BENEFITS OF LASER MACHINING ON CINCOM MACHINES:








Conventional and Laser Machining On A Single Machine
Auto Loading System — Material Lengths Up To 12 Ft.
Machine accuracies to .00001”
Near Endless Geometric Shapes
Multiple Operations In A Single Set Up
Create Tubing From Solid Stock (beneficial when doing
prototype work)
Minimal Burrs
Improved Process Control
32
Cutting With High Pressure Coolant
(directed on the piece part and through
tubing material from bar loader)
If extended nose collets are required you
can laser cut between the collets for
maximum support
Available on “B” Axis equipped machines
33
Stock Shelf For
CAV16/20 and C312/C320
Autoloading Barfeed Systems
Complete Shelf Kit Includes:

Support Arms (2)

Stainless Steel Shelf

Mounting Hardware
CAV16/20/32
(BR-STSH-CV1620-V1)
C312/C320/C332 (BR-STSH-C320-V1)
Set Of 2 Support Arms Only
Includes mounting hardware
CAV16/20 (BR-SUP-ARM-CV1620-V1)
C312/C320 (BR-SUP-ARM-C320-V1)
34
For more information, please contact
our knowledgeable staff for details on
availability and pricing.
Marubeni Citizen Cincom
(413) 786-6655
(201) 818-0100
or
visit our Web Site
www.Marucit.com