Flanged Immersion Heaters - Tempco Electric Heater Corporation
Transcription
Flanged Immersion Heaters - Tempco Electric Heater Corporation
Flanged Immersion Heaters Flanged Immersion Heaters are designed for use in tanks and pressurized vessels to heat both liquids and gases. They mate to a companion flange that is either welded to a tank wall or, for circulating type heaters, to a pipe. See pages 11-46 through 11-69 for TEMPCO circulation heaters, which consist of a flange heater and a pipebody pressure vessel assembly. Design Features The catalog items listed on pages 11-32 through 11-44 have the following features, making them suitable for many applications: ✴ 150-lb forged steel or 316 stainless steel flanges ✴ Silicone resin seal of elements standard ✴ Gasket Supplied ✴ 1/2" OD thermowell for a 3/8" diameter sensing bulb ✴ Incoloy® 800, 316 stainless steel, steel or copper tubular ✴ NEMA 1 electrical enclosure elements ✴ Standard heaters have elements wired into branch circuits ✴ Element hairpin bends are spanked in specially designed having a maximum current of 48 Amps dies to re-compact the MgO insulating powder The items listed in this catalog are only a small sample of the heaters that can be supplied by TEMPCO. The next few pages will describe both standard and optional materials and features available to meet the requirements of your application. Checklist — Selecting the Proper Flanged Heater Determine a Safe and Efficient Element Watt Density Element Watt Density is the wattage dissipated per square inch of the element sheath surface and is calculated with the following formula: Watt Density = π × element wattage element dia. × element heated length For a particular application, element watt density will govern element sheath temperature. Factors to consider when choosing a suitable watt density are: 1. Many materials are heat sensitive and can decompose or be damaged if the element is running too hot. 2. Air and other gases that are poor conductors of heat require watt densities matched to the velocity of the gas flow to prevent element overheating. 3. When heating hard water and cleaning solutions mineral deposits can build up on the element sheath, acting as a heat insulator and raising the internal element temperature. If these deposits cannot be periodically removed, use a lower watt density element to increase heater life expectancy. Determine Pressure-Temperature Rating of Flange Required NOTE: Catalog heaters listed on pages 11-32 through 11-44 have Class 150-lb flanges. For heaters with a higher Pressure-Temperature Rating consult Tempco. Pressure-Temperature Ratings Class 150-LB (Pressure in PSIG) Flange Material A105 Steel 316 Stainless 304 Stainless 11-26 Temperature °F (°C) -20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 (-28.9 to 37.8) (93.3) (148.9) (204.4) (260.0) (315.6) (343.3) (371.1) (398.9) (426.7) (454.4) (482.2) (510.0) (537.8) 285 275 275 260 240 235 230 215 205 200 195 180 170 170 170 140 140 140 125 125 125 110 110 110 95 95 95 80 80 80 — 65 65 — 50 50 — 35 35 — 20 20 View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Checklist — Selecting the Proper Flanged Heater, continued Select the Element Sheath Material Sheath Material Selection CORROSION. In addition to selecting a sheath material that is compatible with the heated medium, other factors that affect corrosion need to be considered: 1. The temperature of the corrodent — As temperature increases the degree of corrosion increases. Also remember that usually the element temperature is higher than the material it is heating. 2. The degree of aeration to which a corrodent is exposed — Stagnant conditions can deprive the stainless steels of oxygen, which is required to maintain their corrosion resistant surface. 3. Velocity of the corrodent — Increased velocity can increase the corrosion rate. Standard Element Sheath Materials Incoloy® 800 — A Nickel (30-35%), Chromium (19-23%), Iron alloy. The high nickel content of this alloy contributes to its resistance to scaling and corrosion. Used in air heating (also see Incoloy® 840) and immersion heating of potable water and other liquids that are not corrosive to an Incoloy® 800 sheath. Low Carbon Steel — Applications include fluid heat transfer media, tar, high to low viscosity petroleum oils, asphalt, wax, molten salt, and other solutions not corrosive to a steel sheath. 316 Stainless Steel — A Chromium (16-18%), Nickel (11-14%), Iron Alloy with Molybdenum (2-3%) added to improve corrosion resistance in certain environments, especially those that would tend to cause pitting due to the presence of chlorides. Applications include deionized water. Copper — Mainly used in clean water heating for washrooms, showers, rinse tanks and freeze protection of storage tanks. Optional Element Sheath Materials 304 Stainless Steel — A Chromium (18-20%), Nickel (8-11%), Iron Alloy used in the food industry, sterilizing solutions, air heating and many organic and inorganic chemicals. 321 Stainless Steel — A Chromium (17-20%), Nickel (9-13%), Iron Alloy modified with the addition of titanium to prevent carbide precipitation and the resulting intergranular corrosion that can take place in certain mediums when operating in the 800-1200°F (427-649°C) temperature range. Incoloy® 840 — A Nickel (18-20%), Chromium (18-22%), Iron alloy. Incoloy 840® has about 10% less nickel than Incoloy 800. Used in many air heating applications where it has exhibited superior oxidation resistance at less cost than Incoloy 800®. Incoloy® 825 — A Nickel (38-46%), Chromium (19.5-23.5%), Molybdenum (2-3%) Iron alloy. Consult Tempco for more information. Note: See pages 16-12 through 16-20 for the recommended sheath materials for many immersion heating applications. If you are purchasing the material you are heating, check with the supplier for their recommendations. Surface Treatments for Stainless Steel and Incoloy® Elements and other Wetted Parts to Improve Corrosion Resistance Flanged Immersion Heater surfaces in contact with the material being heated can be passivated or electro-polished to improve their resistance to corrosion. Passivation removes surface contamination, usually iron, so that the optimum corrosion resistance of the stainless steel is maintained. Surface contamination would come from the small amount of steel that may be worn off a tool during the manufacturing process. Passivating is accomplished by dipping the heater in a warm solution of nitric acid. Electro-Polishing is an electrochemical process that removes surface imperfections and contaminants, enhancing the corrosion resisting ability of the stainless steels. The resultant surface is clean, smooth and bright. Many medical and food applications require this finish. Select Optional Flange and Gasket Materials Optional flange materials include: ✴ 304, 304L Stainless Steel ✴ 316L Stainless Steel ✴ Incoloy® 800 Gaskets of different types, including spiral wound metal with non-metallic filler, are available to properly seal any flanged heater. Gasket material choice depends on operating conditions and fluid compatibility. Consult TEMPCO for help with your selection. (800) 323-6859 • Email: sales@tempco.com CONTINUED 11-27 Tubular Industrial Process Flanged Immersion Heaters Checklist — Selecting the Proper Flanged Heater, continued Select Standard Terminal Housing Standard catalog flanged immersion heaters are supplied with the general purpose Type 1N (NEMA 1) terminal housing as shown below. If an optional thermostat is installed, the housing supplied is the Type 1T (NEMA 1). See pages 11-6 through 11-10 for thermostats and accessories. Additional housing types for use with and without a thermostat include: Moisture Resistant (NEMA 4) Explosion Resistant (NEMA 7) Moisture/Explosion Resistant (NEMA 4/7). If the housings on this and the following page do not meet the size, construction or other criteria of your application, consult Tempco with your requirements. Standard NEMA 1 Terminal Housings for all Size Flanges TYPE 1N (heaters having no thermostat) Flange Size 3 4 5 6 8 10 12 14 “K” in 4-1/8 6 6-3/8 7-13/16 9-7/8 11-3/4 13-3/4 15-1/4 “L” mm 105 152 162 198 251 298 349 387 in 3-1/16 4 4 5-3/8 5-3/8 6 6 6 mm 78 102 102 137 137 152 152 152 Conduit Opening 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/4 1-3/4 1-3/4 TYPE 1T (heaters with a thermostat) Flange Size 3 4 5 6 8 10 12 14 “K” in 4-1/8 6 6-5/8 7-13/16 9-7/8 “L” mm 105 152 168 198 251 in 6 6 6 6 6 mm 152 152 152 152 152 Conduit Opening 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 CALL TEMPCO Standard NEMA 4 and/or 7 Terminal Housings for 3" Flanges TYPE 2N (heaters having no thermostat) NEMA 4 rating requires the use of the cover gasket. 11-28 TYPE 2T (heaters with thermostat) NEMA 4 rating requires the use of the cover gasket. View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard NEMA 4 and/or 7 Terminal Housings for 4" and 5" Flanges TYPE 3N (heaters having no thermostat) NEMA 4 rating requires the use of the cover gasket. TYPE 3T (heaters with thermostat) NEMA 4 rating requires the use of the cover gasket. Standard NEMA 4 Terminal Housings for 6" through 14" Flanges TYPE 4 (heaters having no thermostat) Flange Size 6 8 10 12 14 in “K” mm 8 10 13-3/4 15-5/8 17-1/4 203 254 349 397 438 in 6 6 6 6 6 “L” mm 152 152 152 152 152 Hub Size (NPT) 2 2 2-1/2 2-1/2 2-1/2 TYPE 4T (heaters with thermostat) Flange Size 6 8 10 12 14 in “K” mm 8 10 13-3/4 15-5/8 17-1/4 203 254 349 397 438 in “L” mm 6 6 7-1/2 7-1/2 7-1/2 152 152 191 191 191 Hub Size (NPT) 2 2 2-1/2 2-1/2 2-1/2 Standard NEMA 7 Terminal Housings for 6" through 14" Flanges TYPE 5N (heaters having no thermostat) Flange Size 6 8 10 12 14 in “K” mm 9-3/8 11-1/2 13-3/4 13-5/8 17-1/2 203 254 349 397 438 in 6 6 6 6 6 “L” mm 152 152 152 152 152 Hub Size (NPT) 2 2 2-1/2 2-1/2 2-1/2 TYPE 5T (heaters with thermostat) Flange Size 6 8 10 12 14 in “K” mm 9-3/8 11-1/2 13-3/4 13-5/8 17-1/2 203 254 349 397 438 in “L” mm 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 191 191 191 191 191 Hub Size (NPT) 2 2 2-1/2 2-1/2 2-1/2 Explosion resistant terminal housings are intended to provide containment of an explosion in the enclosure only. No portion of the heater assembly outside the enclosure is covered under this NEMA rating. Abnormal use of a heater which results in excessive temperature can create hazardous conditions such as a fire. Never perform any type of service nor remove the housing cover prior to disconnecting all electrical power to the heater. (800) 323-6859 • Email: sales@tempco.com 11-29 Tubular Industrial Process Flanged Immersion Heaters Optional Terminal Housing Standoff Construction Terminal Housing Standoff The electrical housing is separated from the flange by an air gap (six-inch standard) to lower the ambient temperature of the electrical wiring. This option is used on flanged immersion heaters where the flange temperature exceeds 482°F (250°C). Optional Flanged Heater Features Flow Control Baffles For flange heaters used in circulation tanks, to aid heat transfer by forcing the liquid or gas back and forth across the elements. Baffles can be custom designed and positioned for your application. Temperature Control Thermostats Thermostats are an optional feature for flanged immersion heaters. This type of control operates by expansion and contraction of a liquid in response to temperature change. Liquid contained within the sensing bulb and capillary flexes a diaphragm, causing the opening and closing of a snap action switch. For heating applications the contacts are normally closed, and open on temperature rise. Installation Warnings and Recommendations 2. 3. 4. 5. 1. Do not use the thermostat as a power switch. Use some other means of disconnecting power to the heater for servicing. A thermostat is not a fail-safe device. Use an approved high temperature limit control and/or pressure limit control for safe operation. Avoid kinking or bending the capillary tube too sharply as this will alter the calibration and/or render the thermostat inoperable. Excess capillary tube should be coiled neatly in junction box. The capillary tube must never touch the thermostat contacts as this will create an electrical short capable of harming personnel and/or equipment. 11-30 Thermocouples Type J or Type K thermocouples can be supplied for process temperature or over-temperature control. Type J is reliable and accurate for temperatures up to 1000°F (537.8°C). Type K should be used for higher temperatures. For measuring process temperatures, the thermocouple can be mounted in a thermowell in the center of the element bundle. Note that a location somewhere away from the heater may give a more accurate measurement of process temperature. For over-temperature protection, the thermocouple is usually attached to one of the elements and any unusual rise in element temperature would shut the heater down. This thermocouple may also be mounted in a thermowell, which is then attached to one of the heating elements if desired. This protects the thermocouple from the solution being heated and allows you to replace it without removing the heater, but does increase its response time. Temperature and over-temperature controls and how to choose the best control for your application can be found in Section 14. View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Flanged Heater Installation and Maintenance 1. Immersion heaters should be positioned to insure they are completely covered with the liquid they are heating. However, do not position the unit too low in structures where sludge buildup could cover it. Either of these conditions could cause overheating and subsequent premature failure of the elements. 2. Heated section should start sufficiently inside tank to assure good heat transfer. On large tanks, use several smaller KW rated heaters rather than one large heater for uniform heat and watt density distribution. 3. Install adequate controls and safety devices to prevent buildup of temperature and/or pressure. 4. Make sure gasket surface is clean and dry before seating the heater. 5. Do not operate heater at a voltage in excess of that stamped on the heater. A heater can be run at a reduced voltage, remembering that this will decrease the heater’s output wattage. 6. A wiring diagram is supplied in the electrical enclosure and as required, circuits on the heater are labeled. 7. All heater terminal connections should be wrench or screwdriver tight with maximum torque consistent with terminal strength. To prevent twisting heater terminals when tightening connections, use backup wrench for countertorque. Periodically check that electrical connections are clean and tight. 8. The electrical insulating material used in electric heaters is hygroscopic and may absorb moisture when subjected to a humid environment during shipping, while in storage or during long equipment shutdowns. This moisture may lower the insulation resistance enough to cause heater failure. A meg-ohmmeter should be used to check the insulation resistance before applying power to any questionable heater. If a moisture condition exists it can be corrected by baking the heater in an oven at approximately 350°F (176.7°C) until the moisture is expelled and the meg-ohms have risen to an acceptable level. 9. For heaters supplied with an integral thermostat, this thermostat functions as a temperature control only and is not a fail-safe device. Quality Assured Through 100% Final Inspection 1. Resistance test — to verify wattage 2. Insulation test — to measure leakage current resistance 3. High voltage test — to “proof-test” the insulation against grounds and short circuits 4. Hydrostatic or air pressure testing — to leakproof test all welding of the elements to the flange Catalog Heaters Catalog Part Numbers are stocked as sub-assemblies for 2-3 week delivery. Custom Engineered/Manufactured Heaters An electric heater can be very application specific; for sizes and ratings not listed, TEMPCO will design and manufacture a Flanged Immersion Heater to meet your requirements. Standard lead time is 4 weeks. Please Specify the following: ❏ ❏ ❏ ❏ Wattage, Voltage and Phase Flange Size and Material Element Sheath Material Element Watt Density (800) 323-6859 • Email: sales@tempco.com ❏ ❏ ❏ ❏ Element Immersion Length Electrical Enclosure Type Thermostat— if required Optional Features 11-31 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 8 watts/in2 (1.3 watts/cm2) — Typical Applications: Fuel Oils (Bunker C and Number 6) ✴ 150-lb Raised Face Forged Carbon Steel Flange ✴ Steel Sheath Heating Elements NOTE: Wired for 3-Phase only. ANSI Flange Size 3"—150lb 3 elements 4"—150lb 6 elements 5"—150lb 6 elements 5"—150lb 9 elements 6"—150lb 12 elements 6"—150lb 15 elements 8"—150lb 18 elements 8"—150lb 24 elements 10"—150lb 27 elements 12"—150lb 36 elements 14"—150lb 45 elements Immersed Length in mm 33 48 641⁄2 77 401⁄2 48 641⁄2 77 401⁄2 48 641⁄2 77 401⁄2 48 641⁄2 77 327⁄8 403⁄8 477⁄8 643⁄8 767⁄8 327⁄8 403⁄8 477⁄8 643⁄8 767⁄8 431⁄4 511⁄4 613⁄4 701⁄4 791⁄4 431⁄4 511⁄4 613⁄4 701⁄4 791⁄4 513⁄4 621⁄4 703⁄4 783⁄4 515⁄8 621⁄8 705⁄8 785⁄8 511⁄2 62 701⁄2 781⁄2 838 1219 1638 1956 1029 1219 1638 1956 1029 1219 1638 1956 1029 1219 1638 1956 835 1026 1216 1635 1953 835 1026 1216 1635 1953 1099 1302 1569 1784 2013 1099 1302 1569 1784 2013 1314 1581 1797 2000 1311 1578 1794 1997 1308 1575 1791 1994 Part Number 2 3 4 5 5 6 8 10 5 6 8 10 7.5 9 12 15 8 10 12 16.5 20 10 12.5 15 21 25 12.5 16.5 20 24 27 17 22 27 32 36 25 30 35 40 34 40 47 54 42 50 60 67 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — TFP02001 TFP02003 TFP02005 TFP02007 TFP02009 TFP02011 TFP02013 TFP02015 TFP02017 TFP02019 TFP02021 TFP02023 TFP02025 TFP02027 TFP02029 TFP02031 TFP02033 TFP02035 TFP02037 TFP02039 TFP02041 TFP02043 TFP02045 TFP02047 TFP02049 TFP02051 TFP02053 TFP02055 TFP02057 TFP02059 TFP02061 TFP02063 TFP02065 TFP02067 TFP02069 TFP02071 TFP02073 TFP02075 TFP02077 TFP02079 TFP02081 TFP02083 TFP02085 TFP02087 TFP02089 TFP02091 TFP02093 TFP02095 NOTE: Flanges 8" and larger are 7 watts/in2 (1.1 watts/cm2) 11-32 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (5) (5) (1) (1) (1) (2) (2) (1) (2) (2) (2) (2) (3) (3) (3) (3) (2) (2) (3) (3) (3) (3) (3) (5) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — TFP02002 TFP02004 TFP02006 TFP02008 TFP02010 TFP02012 TFP02014 TFP02016 TFP02018 TFP02020 TFP02022 TFP02024 TFP02026 TFP02028 TFP02030 TFP02032 TFP02034 TFP02036 TFP02038 TFP02040 TFP02042 TFP02044 TFP02046 TFP02048 TFP02050 TFP02052 TFP02054 TFP02056 TFP02058 TFP02060 TFP02062 TFP02064 TFP02066 TFP02068 TFP02070 TFP02072 TFP02074 TFP02076 TFP02078 TFP02080 TFP02082 TFP02084 TFP02086 TFP02088 TFP02090 TFP02092 TFP02094 TFP02096 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (3) (3) (3) (3) 18 21 24 26 35 38 44 48 39 42 48 52 46 50 59 65 56 61 66 78 86 62 68 75 89 99 99 107 117 126 136 114 125 139 151 162 155 171 184 196 216 239 267 273 282 309 330 351 8 10 11 12 16 17 20 22 18 19 22 24 21 23 27 29 25 28 30 35 39 28 31 34 40 45 45 49 53 57 62 52 57 63 68 73 70 78 83 89 98 108 121 124 128 140 150 159 View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 15 watts/in2 (2.3 watts/cm2) — Typical Applications: Fuel Oils (Number 4&5) ✴ 150-lb Raised Face Forged Carbon Steel Flange ANSI Flange Size 3"—150lb 3 elements 5"—150lb 6 elements 8"—150lb 18 elements Immersed Length in mm 253⁄16 331⁄16 481⁄16 331⁄16 409⁄16 481⁄16 571⁄16 681⁄16 327⁄8 4311⁄16 517⁄8 613⁄8 697⁄8 787⁄8 640 840 1221 840 1030 1221 1449 1729 835 1110 1318 1559 1775 2003 ✴ Steel Sheath Heating Elements Part Number 3 4 6 8 10 12 15 18 20 25 30 35 40 45 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02097 TFP02101 TFP02105 — — — — — — — — — — — (1) (1) (1) TFP02098 TFP02102 TFP02106 TFP02109 TFP02111 TFP02113 TFP02115 TFP02117 TFP02119 TFP02121 TFP02123 TFP02125 TFP02127 TFP02129 NOTE: Flanges 8" and larger are 12 watts/in2 (1.9 watts/cm2) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (2) (3) TFP02099 TFP02103 TFP02107 — — — — — — — — — — — (1) (1) (1) TFP02100 TFP02104 TFP02108 TFP02110 TFP02112 TFP02114 TFP02116 TFP02118 TFP02120 TFP02122 TFP02124 TFP02126 TFP02128 TFP02130 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) 17 18 21 37 39 42 45 49 89 100 108 118 125 135 8 8 10 17 18 19 20 22 40 45 49 54 57 61 Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 10 12 14 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 1 1 1-1/8 19 19 22 22 22 25 25 29 No. 4 8 8 8 8 12 12 12 Flange Thickness “F” in mm 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 24 24 24 25 29 30 32 35 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 18-3/4 Flange Diameter “D” in mm 152 7-1/2 191 191 9 229 216 10 254 241 11 279 298 13-1/2 343 362 16 406 432 19 483 476 21 533 Cold Section “S” in mm 4 4 4 4 6 6 6 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 152 9-3/4 248 11-5/8 295 6 152 152 11-3/4 298 13-1/2 343 6 152 152 12-3/4 324 15-1/8 384 6 152 Number of Elements Std. Max. 3 6 6 12 18 27 36 45 6 6 9 15 24 36 54 72 Ordering Information See Page 11-31 for complete Ordering Information. (800) 323-6859 • Email: sales@tempco.com 11-33 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 23 watts/in2 (3.6 watts/cm2) — Typical Applications: Lightweight Oils ● Heat Transfer Oils ● Degreasing Solutions ✴ 150-lb Raised Face Forged Carbon Steel Flange ANSI Flange Size 3"—150lb 3 elements 4"—150lb 6 elements 5"—150lb 6 elements 5"—150lb 9 elements 6"—150lb 12 elements 6"—150lb 15 elements 8"—150lb 18 elements 8"—150lb 24 elements Immersed Length in mm 18 251⁄2 33 401⁄2 48 641⁄2 77 18 251⁄2 33 401⁄2 48 641⁄2 77 18 251⁄2 33 401⁄2 48 521⁄16 641⁄2 77 18 251⁄2 33 401⁄2 48 641⁄2 77 177⁄8 253⁄8 327⁄8 403⁄8 477⁄8 643⁄8 767⁄8 177⁄8 253⁄8 327⁄8 403⁄8 477⁄8 643⁄8 767⁄8 323⁄4 431⁄4 511⁄4 613⁄4 701⁄4 791⁄4 323⁄4 431⁄4 511⁄4 613⁄4 701⁄4 791⁄4 457 648 838 1029 1219 1638 1956 457 648 838 1029 1219 1638 1956 457 648 838 1029 1219 1322 1638 1956 457 648 838 1029 1219 1638 1956 454 645 835 1026 1216 1635 1953 454 645 835 1026 1216 1635 1953 832 1099 1302 1568 1784 2013 832 1099 1302 1568 1784 2013 Part Number 3 4.5 6 7.5 9 12.5 15 6 9 12 15 18 25 30 6 9 12 15 18 20 25 30 9 14 18 23 27 38 45 12 18 24 30 36 50 60 15 23 30 38 45 63 75 30 40 50 60 70 80 40 53 67 80 93 107 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02131 TFP02135 TFP02139 TFP02143 TFP02147 — — TFP02157 TFP02161 TFP02165 TFP02169 TFP02173 — — TFP02183 TFP02187 TFP02191 TFP02195 TFP02199 TFP02203 — — TFP02213 TFP02217 TFP02221 TFP02225 TFP02229 — — TFP02239 TFP02243 TFP02247 TFP02251 TFP02255 — — TFP02265 TFP02269 TFP02273 TFP02277 TFP02281 — — TFP02291 — — — — — TFP02309 — — — — — (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (1) (1) (2) (2) (2) (2) (1) (3) (3) (3) (3) (1) (2) (2) (2) (3) (3) (3) (3) (5) (5) (3) (4) TFP02132 TFP02136 TFP02140 TFP02144 TFP02148 TFP02151 TFP02154 TFP02158 TFP02162 TFP02166 TFP02170 TFP02174 TFP02177 TFP02180 TFP02184 TFP02188 TFP02192 TFP02196 TFP02200 TFP02204 TFP02207 TFP02210 TFP02214 TFP02218 TFP02222 TFP02226 TFP02230 TFP02233 TFP02236 TFP02240 TFP02244 TFP02248 TFP02252 TFP02256 TFP02259 TFP02262 TFP02266 TFP02270 TFP02274 TFP02278 TFP02282 TFP02285 TFP02288 TFP02292 TFP02295 TFP02298 TFP02301 TFP02304 TFP02307 TFP02310 TFP02313 TFP02316 TFP02319 TFP02322 TFP02325 NOTE: Flanges 8" and larger are 20 watts/in2 (3.1 watts/cm2) 11-34 ✴ Steel Sheath Heating Elements (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (3) (3) (3) (3) (1) (1) (2) (2) (2) (4) (4) (1) (5) (5) (5) (5) (5) (5) (2) (2) (3) (3) (6) (6) (2) (4) (4) (4) (8) (8) TFP02133 TFP02137 TFP02141 TFP02145 TFP02149 TFP02152 TFP02155 TFP02159 TFP02163 TFP02167 TFP02171 TFP02175 TFP02178 TFP02181 TFP02185 TFP02189 TFP02193 TFP02197 TFP02201 TFP02205 TFP02208 TFP02211 TFP02215 TFP02219 TFP02223 TFP02227 TFP02231 TFP02234 TFP02237 TFP02241 TFP02245 TFP02249 TFP02253 TFP02257 TFP02260 TFP02263 TFP02267 TFP02271 TFP02275 TFP02279 TFP02283 TFP02286 TFP02289 TFP02293 TFP02296 TFP02299 TFP02302 TFP02305 — TFP02311 TFP02314 TFP02317 TFP02320 TFP02323 — (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (3) (3) (3) (1) (1) (1) (2) (2) (4) (4) (1) (1) (3) (3) (3) (3) (5) (2) (2) (3) (3) (3) (2) (3) (3) (4) (6) TFP02134 TFP02138 TFP02142 TFP02146 TFP02150 TFP02153 TFP02156 TFP02160 TFP02164 TFP02168 TFP02172 TFP02176 TFP02179 TFP02182 TFP02186 TFP02190 TFP02194 TFP02198 TFP02202 TFP02206 TFP02209 TFP02212 TFP02216 TFP02220 TFP02224 TFP02228 TFP02232 TFP02235 TFP02238 TFP02242 TFP02246 TFP02250 TFP02254 TFP02258 TFP02261 TFP02264 TFP02268 TFP02272 TFP02276 TFP02280 TFP02284 TFP02287 TFP02290 TFP02294 TFP02297 TFP02300 TFP02303 TFP02306 TFP02308 TFP02312 TFP02315 TFP02318 TFP02321 TFP02324 TFP02326 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (3) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (5) (5) (5) (1) (1) (2) (2) (2) (2) (1) (2) (2) (2) (4) (4) 16 17 18 19 21 24 26 28 30 33 35 38 44 48 32 34 37 39 42 43 48 52 35 39 43 46 50 59 65 46 51 56 61 66 78 86 49 55 62 68 75 89 99 88 99 107 117 126 136 100 114 125 139 151 162 7 8 8 9 10 11 12 13 14 15 16 17 20 22 15 15 17 18 19 20 22 24 16 18 20 21 23 27 30 21 23 25 28 30 35 39 22 25 28 31 34 40 45 40 45 49 53 57 62 45 52 57 63 68 73 CONTINUED View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters Continued from previous page... 23 watts/in2 (3.6 watts/cm2) — Typical Applications: Lightweight Oils ● Heat Transfer Oils ● Degreasing Solutions ✴ 150-lb Raised Face Forged Carbon Steel Flange ANSI Flange Size 10"—150lb 27 elements 12"—150lb 36 elements 14"—150lb 45 elements Immersed Length in mm 331⁄4 433⁄4 513⁄4 621⁄4 703⁄4 783⁄4 331⁄8 435⁄8 515⁄8 621⁄8 705⁄8 785⁄8 33 431⁄2 511⁄2 62 701⁄2 781⁄2 845 1111 1314 1581 1797 2000 841 1108 1311 1578 1794 1997 838 1105 1308 1575 1791 1994 ✴ Steel Sheath Heating Elements Part Number 45 60 75 90 105 120 60 80 100 120 140 160 75 100 125 150 175 200 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs — — — — — — — — — — — — — — — — — — TFP02327 TFP02329 TFP02331 — — — — — — — — — — — — — — — (3) (3) (9) — — — — — — — — — — — — — — — — — — NOTE: Flanges 8" and larger are 20 watts/in2 (3.1 watts/cm2) TFP02328 TFP02330 TFP02332 TFP02333 TFP02334 TFP02335 TFP02336 TFP02337 TFP02338 TFP02339 TFP02340 TFP02341 TFP02342 TFP02343 TFP02344 TFP02345 TFP02346 TFP02347 (3) (3) (3) (3) (3) (3) (3) (3) (3) (3) (4) (4) (3) (3) (5) (5) (5) (5) 127 143 155 171 184 196 180 201 216 239 267 273 235 262 282 309 330 351 58 65 70 78 83 89 82 91 98 108 121 124 107 119 128 140 150 159 Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 10 12 14 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 1 1 1-1/8 19 19 22 22 22 25 25 29 No. 4 8 8 8 8 12 12 12 Flange Thickness “F” in mm 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 24 24 24 25 29 30 32 35 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 18-3/4 Flange Diameter “D” in mm 152 7-1/2 191 191 9 229 216 10 254 241 11 279 298 13-1/2 343 362 16 406 432 19 483 476 21 533 Cold Section “S” in mm 4 4 4 4 6 6 6 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 152 9-3/4 248 11-5/8 295 6 152 152 11-3/4 298 13-1/2 343 6 152 152 12-3/4 324 15-1/8 384 6 152 Number of Elements Std. Max. 3 6 6 12 18 27 36 45 6 6 9 15 24 36 54 72 Ordering Information See Page 11-31 for complete Ordering Information. (800) 323-6859 • Email: sales@tempco.com 11-35 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 16 watts/in2 (2.5 watts/cm2) — Typical Applications: Heat Transfer Oils ● Liquid Paraffin ✴ 150-lb Raised Face Forged Carbon Steel Flange ✴ Incoloy® 800 sheath heating elements NOTE: 3-Phase only. Cannot be rewired for single phase. ANSI Flange Size 3"—150lb 3 elements 4"—150lb 6 elements 5"—150lb 6 elements 5"—150lb 9 elements 6"—150lb 12 elements 6"—150lb 15 elements 8"—150lb 18 elements 8"—150lb 24 elements Immersed Length in mm 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 131⁄2 18 201⁄22 251⁄2 33 401⁄2 48 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 133⁄8 177⁄8 203⁄8 253⁄8 327⁄8 403⁄8 477⁄8 133⁄8 177⁄8 203⁄8 253⁄8 327⁄8 403⁄8 477⁄8 253⁄4 353⁄4 441⁄4 541⁄4 631⁄4 723⁄4 821⁄4 253⁄4 353⁄4 441⁄4 541⁄4 631⁄4 723⁄4 821⁄4 343 457 521 648 838 1029 1219 343 457 521 648 838 1029 1219 343 457 521 648 838 1029 1219 343 457 521 648 838 1029 1219 340 454 518 645 835 1026 1216 340 454 518 645 835 1026 1216 654 908 1124 1378 1607 1848 2089 654 908 1124 1378 1607 1848 2089 Part Number 1.5 2 2.5 3 4 5 6 3 4 5 6 8 10 12 3 4 5 6 8 10 12 4.5 6 7.5 9 12 15 18 6 8 10 12 16 20 24 7.5 10 12.5 15 20 25 30 17 25 33 42 50 58 67 23 33 44 56 67 77 89 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — TFP02348 TFP02350 TFP02352 TFP02354 TFP02356 TFP02358 TFP02360 TFP02362 TFP02364 TFP02366 TFP02368 TFP02370 TFP02372 TFP02374 TFP02376 TFP02378 TFP02380 TFP02382 TFP02384 TFP02386 TFP02388 TFP02390 TFP02392 TFP02394 TFP02396 TFP02398 TFP02400 TFP02402 TFP02404 TFP02406 TFP02408 TFP02410 TFP02412 TFP02414 TFP02416 TFP02418 TFP02420 TFP02422 TFP02424 TFP02426 TFP02428 TFP02430 TFP02432 TFP02434 TFP02436 TFP02438 — — — TFP02443 TFP02445 TFP02447 TFP02449 — — — (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (1) (1) (1) (1) (5) (5) (5) (1) (2) (2) (3) (2) (2) (4) (4) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — TFP02349 TFP02351 TFP02353 TFP02355 TFP02357 TFP02359 TFP02361 TFP02363 TFP02365 TFP02367 TFP02369 TFP02371 TFP02373 TFP02375 TFP02377 TFP02379 TFP02381 TFP02383 TFP02385 TFP02387 TFP02389 TFP02391 TFP02393 TFP02395 TFP02397 TFP02399 TFP02401 TFP02403 TFP02405 TFP02407 TFP02409 TFP02411 TFP02413 TFP02415 TFP02417 TFP02419 TFP02421 TFP02423 TFP02425 TFP02427 TFP02429 TFP02431 TFP02433 TFP02435 TFP02437 TFP02439 TFP02440 TFP02441 TFP02442 TFP02444 TFP02446 TFP02448 TFP02450 TFP02451 TFP02452 TFP02453 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (2) (1) (1) (2) (2) (2) (2) (4) 15 16 16 17 18 19 21 26 28 29 30 33 35 38 30 32 33 34 37 39 42 33 35 36 39 43 46 50 43 46 48 51 56 61 66 45 49 51 55 62 68 75 81 91 100 110 119 129 139 90 104 115 129 141 154 167 7 7 7 8 8 9 10 12 13 13 14 15 16 17 14 15 15 15 17 18 19 15 16 16 18 20 21 23 20 21 22 23 25 28 30 20 22 23 25 28 31 34 37 41 45 50 54 59 63 41 47 52 59 64 70 76 CONTINUED 11-36 View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters Continued from previous page... 16 watts/in2 (2.5 watts/cm2) — Typical Applications: Heat Transfer Oils ● Liquid Paraffin ✴ 150-lb Raised Face Forged Carbon Steel Flange ✴ Incoloy® 800 sheath heating elements NOTE: 3-Phase only. Cannot be rewired for single phase. ANSI Flange Size 10"—150lb 27 elements 12"—150lb 36 elements 14"—150lb 45 elements Immersed Length in mm 543⁄4 633⁄4 731⁄4 545⁄8 633⁄4 731⁄8 541⁄2 631⁄2 1391 1619 1861 1387 1619 1857 1384 1613 Part Number 63 75 87 83 100 117 105 125 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs — — — — — — — — — — — — — — — — — — — — — — — — TFP02454 TFP02455 TFP02456 TFP02457 TFP02458 TFP02459 TFP02460 TFP02461 (3) (3) (3) (3) (3) (3) (3) (5) 160 173 188 224 242 262 290 313 73 78 85 102 110 119 132 142 Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 10 12 14 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 1 1 1-1/8 19 19 22 22 22 25 25 29 No. 4 8 8 8 8 12 12 12 Flange Thickness “F” in mm 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 24 24 24 25 29 30 32 35 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 18-3/4 Flange Diameter “D” in mm 152 7-1/2 191 191 9 229 216 10 254 241 11 279 298 13-1/2 343 362 16 406 432 19 483 476 21 533 Cold Section “S” in mm 4 4 4 4 6 6 6 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 152 9-3/4 248 11-5/8 295 6 152 152 11-3/4 298 13-1/2 343 6 152 152 12-3/4 324 15-1/8 384 6 152 Number of Elements Std. Max. 3 6 6 12 18 27 36 45 6 6 9 15 24 36 54 72 Ordering Information See Page 11-31 for complete Ordering Information. (800) 323-6859 • Email: sales@tempco.com 11-37 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 23 watts/in2 (3.6 watts/cm2) — Typical Applications: Forced Air ● Caustic Solutions ● Degreasing Solutions ✴ 150-lb Raised Face Forged Carbon Steel Flange ANSI Flange Size 3"—150lb 3 elements 4"—150lb 6 elements 5"—150lb 6 elements 5"—150lb 9 elements 6"—150lb 12 elements 6"—150lb 15 elements Immersed Length in mm 18 251⁄2 33 401⁄2 48 641⁄2 77 18 251⁄2 33 401⁄2 48 641⁄2 77 18 251⁄2 33 401⁄2 48 641⁄2 77 18 251⁄2 33 401⁄2 48 641⁄2 77 177⁄8 253⁄8 327⁄8 403⁄8 477⁄8 643⁄8 767⁄8 177⁄8 253⁄8 327⁄8 403⁄8 477⁄8 643⁄8 767⁄8 457 648 838 1029 1219 1638 1956 457 648 838 1029 1219 1638 1956 457 648 838 1029 1219 1638 1956 457 648 838 1029 1219 1638 1956 454 645 835 1026 1216 1635 1953 454 645 835 1026 1216 1635 1953 ✴ Incoloy® 800 Sheath Heating Elements Part Number 3 4.5 6 7.5 9 12.5 15 6 9 12 15 18 25 30 6 9 12 15 18 25 30 9 14 18 23 27 38 45 12 18 24 30 36 50 60 15 23 30 38 45 63 75 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02462 TFP02466 TFP02470 TFP02474 TFP02478 — — TFP02488 TFP02492 TFP02496 TFP02500 TFP02504 — — TFP02514 TFP02518 TFP02522 TFP02526 TFP02530 — — TFP02540 TFP02544 TFP02548 TFP02552 TFP02556 — — TFP02566 TFP02570 TFP02574 TFP02578 TFP02582 — — TFP02592 TFP02596 TFP02600 TFP02604 TFP02608 — — (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (1) (1) (2) (2) (2) (1) (3) (3) (3) (3) (2) (2) (2) (3) (3) (3) (3) (3) (5) (5) TFP02463 TFP02467 TFP02471 TFP02475 TFP02479 TFP02482 TFP02485 TFP02489 TFP02493 TFP02497 TFP02501 TFP02505 TFP02508 TFP02511 TFP02515 TFP02519 TFP02523 TFP02527 TFP02531 TFP02534 TFP02537 TFP02541 TFP02545 TFP02549 TFP02553 TFP02557 TFP02560 TFP02563 TFP02567 TFP02571 TFP02575 TFP02579 TFP02583 TFP02586 TFP02589 TFP02593 TFP02597 TFP02601 TFP02605 TFP02609 TFP02612 TFP02615 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (3) (3) (3) (3) (1) (1) (2) (2) (2) (4) (4) (1) (5) (5) (5) (5) (5) (5) TFP02464 TFP02468 TFP02472 TFP02476 TFP02480 TFP02483 TFP02486 TFP02490 TFP02494 TFP02498 TFP02502 TFP02506 TFP02509 TFP02512 TFP02516 TFP02520 TFP02524 TFP02528 TFP02532 TFP02535 TFP02538 TFP02542 TFP02546 TFP02550 TFP02554 TFP02558 TFP02561 TFP02564 TFP02568 TFP02572 TFP02576 TFP02580 TFP02584 TFP02587 TFP02590 TFP02594 TFP02598 TFP02602 TFP02606 TFP02610 TFP02613 TFP02616 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (3) (3) (3) (1) (1) (2) (2) (2) (3) (3) (1) (1) (3) (3) (3) (3) (5) TFP02465 TFP02469 TFP02473 TFP02477 TFP02481 TFP02484 TFP02487 TFP02491 TFP02495 TFP02499 TFP02503 TFP02507 TFP02510 TFP02513 TFP02517 TFP02521 TFP02525 TFP02529 TFP02533 TFP02536 TFP02539 TFP02543 TFP02547 TFP02551 TFP02555 TFP02559 TFP02562 TFP02565 TFP02569 TFP02573 TFP02577 TFP02581 TFP02585 TFP02588 TFP02591 TFP02595 TFP02599 TFP02603 TFP02607 TFP02611 TFP02614 TFP02617 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (3) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (5) (5) (5) 16 17 18 19 21 24 26 28 30 33 35 38 44 48 32 34 37 39 42 48 52 35 39 43 46 50 59 65 46 51 56 61 66 78 86 49 55 62 68 75 89 99 7 8 8 9 10 11 12 13 14 15 16 17 20 22 15 15 17 18 19 22 24 16 18 20 21 23 27 30 21 23 25 28 30 35 39 22 25 28 31 34 40 45 CONTINUED 11-38 View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters Continued from previous page... 23 watts/in2 (3.6 watts/cm2) — Typical Applications: Forced Air ● Caustic Solutions ● Degreasing Solutions ✴ 150-lb Raised Face Forged Carbon Steel Flange ANSI Flange Size 8"—150lb 18 elements 8"—150lb 24 elements 10"—150lb 27 elements 12"—150lb 36 elements 14"—150lb 45 elements Immersed Length in mm 323⁄4 431⁄4 511⁄4 323⁄4 431⁄4 511⁄4 331⁄4 433⁄4 513⁄4 331⁄8 435⁄8 515⁄8 33 431⁄2 511⁄2 832 1099 1302 832 1099 1302 845 1111 1314 841 1108 1311 838 1105 1308 ✴ Incoloy® 800 Sheath Heating Elements Part Number 30 40 50 40 53 67 45 60 75 60 80 100 75 100 125 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02618 — — TFP02628 — — — — — — — — — — — (3) (4) TFP02619 TFP02622 TFP02625 TFP02629 TFP02632 TFP02635 TFP02638 TFP02640 TFP02642 — — — — — — (2) (2) (3) (2) (4) (4) (3) (3) (9) TFP02620 TFP02623 TFP02626 TFP02630 TFP02633 TFP02636 — — — — — — — — — (2) (2) (3) (2) (3) (3) TFP02621 TFP02624 TFP02627 TFP02631 TFP02634 TFP02637 TFP02639 TFP02641 TFP02643 TFP02644 TFP02645 TFP02646 TFP02647 TFP02648 TFP02649 (1) (1) (2) (1) (2) (2) (3) (3) (3) (3) (3) (3) (3) (3) (5) 88 99 107 100 115 125 127 143 155 180 201 216 235 262 282 40 45 49 45 52 57 58 65 70 82 91 98 107 119 128 NOTE: Flanges 8" and larger are 20 watts/in2 (3.1 watts/cm2) Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 10 12 14 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 1 1 1-1/8 19 19 22 22 22 25 25 29 No. 4 8 8 8 8 12 12 12 Flange Thickness “F” in mm 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 24 24 24 25 29 30 32 35 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 18-3/4 Flange Diameter “D” in mm 152 7-1/2 191 191 9 229 216 10 254 241 11 279 298 13-1/2 343 362 16 406 432 19 483 476 21 533 Cold Section “S” in mm 4 4 4 4 6 6 6 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 152 9-3/4 248 11-5/8 295 6 152 152 11-3/4 298 13-1/2 343 6 152 152 12-3/4 324 15-1/8 384 6 152 Number of Elements Std. Max. 3 6 6 12 18 27 36 45 6 6 9 15 24 36 54 72 Ordering Information See Page 11-31 for complete Ordering Information. (800) 323-6859 • Email: sales@tempco.com 11-39 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 48 watts/in2 (7.4 watts/cm2) — Typical Applications: Process Water ✴ 150-lb Raised Face Forged Carbon Steel Flange ✴ Incoloy® 800 Sheath Heating Elements ANSI Flange Size 3"—150lb 3 elements 4"—150lb 6 elements 5"—150lb 6 elements 5"—150lb 9 elements 6"—150lb 12 elements 6"—150lb 15 elements 8"—150lb 18 elements 8"—150lb 24 elements Immersed Length in mm 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 131⁄2 18 201⁄2 251⁄2 33 401⁄2 48 133⁄8 177⁄8 203⁄8 253⁄8 327⁄8 403⁄8 477⁄8 133⁄8 177⁄8 203⁄8 253⁄8 327⁄8 403⁄8 477⁄8 253⁄4 353⁄4 441⁄4 541⁄4 631⁄4 723⁄4 821⁄4 253⁄4 353⁄4 441⁄4 541⁄4 631⁄4 723⁄4 821⁄4 343 457 521 648 838 1029 1219 343 457 521 648 838 1029 1219 343 457 521 648 838 1029 1219 343 457 521 648 838 1029 1219 340 454 518 645 835 1026 1216 340 454 518 645 835 1026 1216 654 908 1124 1378 1607 1848 2089 654 908 1124 1378 1607 1848 2089 Part Number 4.5 6 7.5 9 12 15 18 9 12 15 18 24 30 36 9 12 15 18 24 30 36 14 18 23 27 36 45 54 18 24 30 36 48 60 72 23 30 38 45 60 75 90 50 75 100 125 150 175 200 67 100 133 167 200 233 267 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02650 TFP02654 TFP02658 TFP02662 — — — TFP02675 TFP02679 TFP02683 TFP02687 TFP02691 — — TFP02701 TFP02705 TFP02709 TFP02713 TFP02717 — — TFP02727 TFP02731 TFP02735 TFP02739 — — — TFP02752 TFP02756 TFP02760 TFP02764 — — — TFP02776 TFP02780 TFP02784 TFP02788 — — — — — — — — — — — — — — — — — (1) (1) (1) (1) (1) (2) (2) (2) (2) (1) (2) (2) (2) (2) (3) (3) (3) (3) (2) (2) (3) (3) (3) (3) (5) (5) TFP02651 TFP02655 TFP02659 TFP02663 TFP02666 TFP02669 TFP02672 TFP02676 TFP02680 TFP02684 TFP02688 TFP02692 TFP02695 TFP02698 TFP02702 TFP02706 TFP02710 TFP02714 TFP02718 TFP02721 TFP02724 TFP02728 TFP02732 TFP02736 TFP02740 TFP02743 TFP02746 TFP02749 TFP02753 TFP02757 TFP02761 TFP02765 TFP02768 TFP02771 TFP02774 TFP02777 TFP02781 TFP02785 TFP02789 TFP02792 TFP02795 TFP02798 TFP02800 TFP02803 TFP02805 TFP02807 — — — TFP02812 TFP02815 TFP02817 TFP02819 — — — (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (1) (1) (1) (1) (2) (2) (2) (1) (1) (3) (3) (3) (3) (3) (1) (2) (2) (2) (4) (4) (4) (5) (5) (5) (5) (5) (5) (5) (3) (6) (6) (6) (4) (8) (8) (8) TFP02652 TFP02656 TFP02660 TFP02664 TFP02667 TFP02670 TFP02673 TFP02677 TFP02681 TFP02685 TFP02689 TFP02693 TFP02696 TFP02699 TFP02703 TFP02707 TFP02711 TFP02715 TFP02719 TFP02722 TFP02725 TFP02729 TFP02733 TFP02737 TFP02741 TFP02744 TFP02747 TFP02750 TFP02754 TFP02758 TFP02762 TFP02766 TFP02769 TFP02772 — TFP02778 TFP02782 TFP02786 TFP02790 TFP02793 TFP02796 — TFP02801 — — — — — — TFP02813 — — — — — — (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (1) (1) (1) (1) (2) (2) (2) (1) (1) (1) (3) (3) (3) (3) (1) (2) (2) (2) (3) (3) (1) (3) (3) (3) (3) (5) (3) (3) TFP02653 TFP02657 TFP02661 TFP02665 TFP02668 TFP02671 TFP02674 TFP02678 TFP02682 TFP02686 TFP02690 TFP02694 TFP02697 TFP02700 TFP02704 TFP02708 TFP02712 TFP02716 TFP02720 TFP02723 TFP02726 TFP02730 TFP02734 TFP02738 TFP02742 TFP02745 TFP02748 TFP02751 TFP02755 TFP02759 TFP02763 TFP02767 TFP02770 TFP02773 TFP02775 TFP02779 TFP02783 TFP02787 TFP02791 TFP02794 TFP02797 TFP02799 TFP02802 TFP02804 TFP02806 TFP02808 TFP02809 TFP02810 TFP02811 TFP02814 TFP02816 TFP02818 TFP02820 TFP02821 TFP02822 TFP02823 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (3) (3) (1) (1) (1) (1) (2) (2) (2) (1) (1) (1) (5) (5) (5) (5) (2) (2) (3) (6) (6) (6) (6) (2) (4) (4) (8) (8) (8) (8) 15 16 16 17 18 19 21 26 28 29 30 33 35 38 30 32 33 34 37 39 42 33 35 36 39 43 46 50 43 46 48 51 56 61 66 45 49 51 55 62 68 75 81 91 100 110 119 129 139 90 104 115 129 141 154 167 7 7 7 8 8 9 10 12 13 13 14 15 16 17 14 15 15 15 17 18 19 15 16 16 18 20 21 23 20 21 22 23 25 28 30 20 22 23 25 28 31 34 37 41 45 50 54 59 63 41 47 52 59 64 70 76 CONTINUED 11-40 View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters Continued from previous page... 48 watts/in2 (7.4 watts/cm2) — Typical Applications: Process Water ✴ 150-lb Raised Face Forged Carbon Steel Flange ✴ Incoloy® 800 Sheath Heating Elements ANSI Flange Size 10"—150lb 27 elements 12"—150lb 36 elements 14"—150lb 45 elements Immersed Length in mm 543⁄4 633⁄4 731⁄4 545⁄8 635⁄8 731⁄8 541⁄2 631⁄8 1391 1619 1861 1387 1616 1857 1384 1603 Part Number 190 225 262 250 300 350 315 375 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs — — — — — — — — — — — — — — — — — — — — — — — — TFP02824 TFP02825 TFP02826 TFP02827 TFP02828 TFP02829 TFP02830 TFP02831 (9) (9) (9) (6) (12) (12) (15) (15) 160 173 188 224 242 262 290 312 73 78 85 102 110 119 132 142 Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 10 12 14 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 1 1 1-1/8 19 19 22 22 22 25 25 29 No. 4 8 8 8 8 12 12 12 Flange Thickness “F” in mm 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 24 24 24 25 29 30 32 35 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 18-3/4 Flange Diameter “D” in mm 152 7-1/2 191 191 9 229 216 10 254 241 11 279 298 13-1/2 343 362 16 406 432 19 483 476 21 533 Cold Section “S” in mm 4 4 4 4 6 6 6 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 152 9-3/4 248 11-5/8 295 6 152 152 11-3/4 298 13-1/2 343 6 152 152 12-3/4 324 15-1/8 384 6 152 Number of Elements Std. Max. 3 6 6 12 18 27 36 45 6 6 9 15 24 36 54 72 Ordering Information See Page 11-31 for complete Ordering Information. (800) 323-6859 • Email: sales@tempco.com 11-41 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 60 watts/in2 (9.3 watts/cm2) — Typical Applications: Deionized Water ✴ 150-lb Raised Face 316 Stainless Steel Flange ANSI Flange Size 4"—150lb 6 elements 6"—150lb 12 elements 6"—150lb 15 elements Immersed Length in mm 16 22 271⁄2 33 381⁄2 511⁄2 61 153⁄4 213⁄4 271⁄4 323⁄4 381⁄4 511⁄4 603⁄4 153⁄4 213⁄4 271⁄4 323⁄4 381⁄4 511⁄4 603⁄4 406 559 699 838 978 1308 1549 400 552 692 832 972 1302 1543 400 552 692 832 972 1302 1543 ✴ 316 Stainless Steel Sheath Heating Elements Part Number 12 18 24 30 36 50 60 24 36 48 60 72 100 120 30 45 60 75 90 125 150 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02960 TFP02964 TFP02968 — — — — TFP02980 TFP02984 — — — — — TFP02998 TFP03002 — — — — — (2) (2) (2) (3) (3) (3) (5) TFP02961 TFP02965 TFP02969 TFP02972 TFP02975 — — TFP02981 TFP02985 TFP02988 TFP02991 TFP02994 — — TFP02999 TFP03003 TFP03006 TFP03009 TFP03012 — — (1) (1) (2) (2) (2) (2) (2) (4) (4) (4) (5) (5) (5) (5) (5) TFP02962 TFP02966 TFP02970 TFP02973 TFP02976 — — TFP02982 TFP02986 TFP02989 TFP02992 — — — TFP03000 TFP03004 TFP03007 TFP03010 — — — (1) (1) (1) (2) (2) (2) (2) (3) (3) (3) (3) (3) (5) TFP02963 TFP02967 TFP02971 TFP02974 TFP02977 TFP02978 TFP02979 TFP02983 TFP02987 TFP02990 TFP02993 TFP02995 TFP02996 TFP02997 TFP03001 TFP03005 TFP03008 TFP03011 TFP03013 TFP03014 TFP03015 (1) (1) (1) (1) (1) (2) (2) (1) (1) (2) (2) (2) (4) (4) (1) (5) (5) (5) (5) (5) (5) 27 29 31 32 35 39 42 45 49 52 56 60 69 75 47 52 57 62 66 77 86 12 13 14 15 16 18 19 20 22 24 25 27 31 34 21 24 26 28 30 35 39 Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 10 12 14 11-42 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 1 1 1-1/8 19 19 22 22 22 25 25 29 No. 4 8 8 8 8 12 12 12 Flange Thickness “F” in mm 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 24 24 24 25 29 30 32 35 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 14-1/4 17 18-3/4 Flange Diameter “D” in mm 152 7-1/2 191 191 9 229 216 10 254 241 11 279 298 13-1/2 343 362 16 406 432 19 483 476 21 533 Cold Section “S” in mm 4 4 4 4 6 6 6 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 152 9-3/4 248 11-5/8 295 6 152 152 11-3/4 298 13-1/2 343 6 152 152 12-3/4 324 15-1/8 384 6 152 Number of Elements Std. Max. 3 6 6 12 18 27 36 45 6 6 9 15 24 36 54 72 View Product Inventory @ www.tempco.com Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 60 watts/in2 (9.3 watts/cm2) — Typical Applications: Clean Water ✴ 150-lb Raised Face Forged Carbon Steel Flange ANSI Flange Size 3"—150lb 3 elements 4"—150lb 6 elements 5"—150lb 6 elements 5"—150lb 9 elements 6"—150lb 12 elements 6"—150lb 15 elements 8"—150lb 18 elements Immersed Length in mm 151⁄2 211⁄2 27 321⁄2 38 51 601⁄2 151⁄2 211⁄2 27 321⁄2 38 51 601⁄2 151⁄2 211⁄2 27 321⁄2 38 51 601⁄2 151⁄2 211⁄2 27 321⁄2 38 51 601⁄2 153⁄8 213⁄8 267⁄8 323⁄8 377⁄8 507⁄8 603⁄8 153⁄8 213⁄8 267⁄8 323⁄8 377⁄8 507⁄8 603⁄8 213⁄4 293⁄4 371⁄4 451⁄4 523⁄4 603⁄4 681⁄4 394 546 686 826 965 1295 1537 394 546 686 826 965 1295 1537 394 546 686 826 965 1295 1537 394 546 686 826 965 1295 1537 391 543 683 822 962 1292 1534 391 543 683 822 962 1292 1534 553 756 946 1149 1340 1543 1734 ✴ Copper Sheath Heating Elements Part Number 6 9 12 15 18 25 30 12 18 24 30 36 50 60 12 18 24 30 36 50 60 18 27 36 45 54 75 90 24 36 48 60 72 100 120 30 45 60 75 90 125 150 50 75 100 125 150 175 200 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02832 TFP02836 — — — — — TFP02853 TFP02857 TFP02861 — — — — TFP02873 TFP02877 TFP02881 — — — — TFP02893 TFP02897 — — — — — TFP02912 TFP02916 — — — — — TFP02930 TFP02934 — — — — — — — — — — — — (1) (1) (2) (2) (2) (2) (2) (2) (3) (3) (2) (3) (3) (5) TFP02833 TFP02837 TFP02840 TFP02843 TFP02846 — — TFP02854 TFP02858 TFP02862 TFP02865 TFP02868 — — TFP02874 TFP02878 TFP02882 TFP02885 TFP02888 — — TFP02894 TFP02898 TFP02901 TFP02904 TFP02907 — — TFP02913 TFP02917 TFP02920 TFP02923 TFP02926 — — TFP02931 TFP02935 TFP02938 TFP02941 TFP02944 — — TFP02948 TFP02951 TFP02953 TFP02955 — — — (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (1) (1) (2) (2) (2) (1) (3) (3) (3) (3) (2) (2) (4) (4) (4) (5) (5) (5) (5) (5) (3) (6) (6) (6) TFP02834 TFP02838 TFP02841 TFP02844 TFP02847 TFP02849 TFP02851 TFP02855 TFP02859 TFP02863 TFP02866 TFP02869 — — TFP02875 TFP02879 TFP02883 TFP02886 TFP02889 — — TFP02895 TFP02899 TFP02902 TFP02905 TFP02908 — — TFP02914 TFP02918 TFP02921 TFP02924 — — — TFP02932 TFP02936 TFP02939 TFP02942 — — — TFP02949 — — — — — — (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (2) (1) (1) (2) (2) (2) (1) (3) (3) (3) (3) (2) (2) (4) (4) (3) (3) (3) (5) (3) TFP02835 TFP02839 TFP02842 TFP02845 TFP02848 TFP02850 TFP02852 TFP02856 TFP02860 TFP02864 TFP02867 TFP02870 TFP02871 TFP02872 TFP02876 TFP02880 TFP02884 TFP02887 TFP02890 TFP02891 TFP02892 TFP02896 TFP02900 TFP02903 TFP02906 TFP02909 TFP02910 TFP02911 TFP02915 TFP02919 TFP02922 TFP02925 TFP02927 TFP02928 TFP02929 TFP02933 TFP02937 TFP02940 TFP02943 TFP02945 TFP02946 TFP02947 TFP02950 TFP02952 TFP02954 TFP02956 TFP02957 TFP02958 TFP02959 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (2) (2) (1) (1) (1) (1) (1) (2) (2) (1) (3) (3) (3) (3) (3) (3) (1) (1) (2) (2) (2) (4) (4) (1) (5) (5) (5) (5) (5) (5) (2) (2) (3) (6) (6) (6) (6) 15 16 17 18 19 21 23 27 29 31 33 35 39 42 31 33 35 37 39 43 46 34 37 40 42 45 52 57 44 48 52 56 60 68 75 47 52 57 61 66 77 85 77 85 93 101 109 117 125 7 7 8 8 9 10 10 12 13 14 15 16 18 19 14 15 16 17 18 20 21 15 17 18 19 20 24 26 20 22 24 25 27 31 34 21 24 26 28 30 35 39 35 39 42 46 49 53 57 Ordering Information See Page 11-31 for complete Ordering Information. (800) 323-6859 • Email: sales@tempco.com 11-43 Tubular Industrial Process Flanged Immersion Heaters Standard Flanged Immersion Heaters 60 watts/in2 (9.3 watts/cm2) — Typical Applications: Deionized Water ✴ 150-lb Raised Face 316 Stainless Steel Flange ANSI Flange Size 4"—150lb 6 elements 6"—150lb 12 elements 6"—150lb 15 elements Immersed Length in mm 16 22 271⁄2 33 381⁄2 511⁄2 61 153⁄4 213⁄4 271⁄4 323⁄4 381⁄4 511⁄4 603⁄4 153⁄4 213⁄4 271⁄4 323⁄4 381⁄4 511⁄4 603⁄4 406 559 699 838 978 1308 1549 400 552 692 832 972 1302 1543 400 552 692 832 972 1302 1543 ✴ 316 Stainless Steel Sheath Heating Elements Part Number 12 18 24 30 36 50 60 24 36 48 60 72 100 120 30 45 60 75 90 125 150 KW Approximate Net Weight 240V-1Ph Circuits 240V-3Ph Circuits 480V-1Ph Circuits 480V-3Ph Circuits lbs kgs TFP02960 TFP02964 TFP02968 — — — — TFP02980 TFP02984 — — — — — TFP02998 TFP03002 — — — — — 2 2 2 3 3 3 5 TFP02961 TFP02965 TFP02969 TFP02972 TFP02975 — — TFP02981 TFP02985 TFP02988 TFP02991 TFP02994 — — TFP02999 TFP03003 TFP03006 TFP03009 TFP03012 — — 1 1 2 2 2 2 2 4 4 4 5 5 5 5 5 TFP02962 TFP02966 TFP02970 TFP02973 TFP02976 — — TFP02982 TFP02986 TFP02989 TFP02992 — — — TFP03000 TFP03004 TFP03007 TFP03010 — — — 1 1 1 2 2 2 2 3 3 3 3 3 5 TFP02963 TFP02967 TFP02971 TFP02974 TFP02977 TFP02978 TFP02979 TFP02983 TFP02987 TFP02990 TFP02993 TFP02995 TFP02996 TFP02997 TFP03001 TFP03005 TFP03008 TFP03011 TFP03013 TFP03014 TFP03015 1 1 1 1 1 2 2 1 1 2 2 2 4 4 1 5 5 5 5 5 5 27 29 31 32 35 39 42 45 49 52 56 60 69 75 47 52 57 62 66 77 86 12 13 14 15 16 18 19 20 22 24 25 27 31 34 21 24 26 28 30 35 39 Flange Heater Dimensions Flange Mounting Flange size in 3 4 5 6 8 Hole Size in mm 3/4 3/4 7/8 7/8 7/8 19 19 22 22 22 No. 4 8 8 8 8 Flange Thickness “F” in mm 15/16 24 15/16 24 15/16 24 1 25 1-1/8 29 Mounting Bolt Circle “C” in mm 6 7-1/2 8-1/2 9-1/2 11-3/4 Flange Diameter “D” in mm 152 7-1/2 191 9 216 10 241 11 298 13-1/2 191 229 254 279 343 Cold Section “S” in mm 4 4 4 4 6 Bundle Diameter “H” in mm NEMA 1 Housing “K” in mm “L” in mm 102 2-3/4 70 4-5/8 117 2-5/8 67 102 3-7/8 98 6 152 4 102 102 5 127 7 178 4 102 102 6 152 8 203 6 152 152 7-13/16 198 10 254 6 152 Number of Elements Std. Max. 3 6 6 12 18 6 6 9 15 24 Ordering Information See Page 11-31 for complete Ordering Information. 11-44 View Product Inventory @ www.tempco.com